WO2022257340A1 - Phase change building material product with temperature control performance and preparation method therefor - Google Patents

Phase change building material product with temperature control performance and preparation method therefor Download PDF

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WO2022257340A1
WO2022257340A1 PCT/CN2021/127552 CN2021127552W WO2022257340A1 WO 2022257340 A1 WO2022257340 A1 WO 2022257340A1 CN 2021127552 W CN2021127552 W CN 2021127552W WO 2022257340 A1 WO2022257340 A1 WO 2022257340A1
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phase
change
days
temperature
microcapsules
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PCT/CN2021/127552
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French (fr)
Chinese (zh)
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王兵
杨正波
李帆
陈红霞
张赫
丛宇
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中建材创新科技研究院有限公司
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Publication of WO2022257340A1 publication Critical patent/WO2022257340A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/02Conditioning the material prior to shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/008Producing shaped prefabricated articles from the material made from two or more materials having different characteristics or properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0036Cutting means, e.g. water jets
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/0008Materials specified by a shape not covered by C04B20/0016 - C04B20/0056, e.g. nanotubes
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/145Calcium sulfate hemi-hydrate with a specific crystal form
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00612Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
    • C04B2111/0062Gypsum-paper board like materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

Definitions

  • This article relates to but not limited to the field of building material products, especially relates to but not limited to a phase change building material product with temperature control performance and its preparation method.
  • phase change energy storage wall can not only improve the thermal insulation performance of the wall, but also improve the heat storage and heat storage performance of the wall, and improve the indoor thermal environment of the building, but the phase change energy storage
  • the material is encapsulated in the building material product, and it should be ensured that the phase change building material product does not leak out of the phase change energy storage material during use, so as to realize the application of the phase change energy storage material in the field of building materials.
  • Common building material products in the field of building materials include, but are not limited to, gypsum boards, gypsum blocks, plastering gypsum, self-leveling mortar, gypsum battens, and concrete.
  • phase change energy storage gypsum board can be divided into three types: impregnation method, direct mixing method, and encapsulation method.
  • impregnation method and the direct mixing method are simple in preparation process, phase change materials are prone to exudation, so they are rarely used in actual production.
  • Encapsulation methods include micro-encapsulation and macro-encapsulation. Macro-encapsulation affects the breathing performance of gypsum boards. If the encapsulation is not perfect, flammable damage will occur and the scene of leakage.
  • micro-encapsulation is generally in the form of microcapsules, although microcapsules
  • the phase change material has been encapsulated, but when the phase change microcapsules are mixed with gypsum and water, friction or shear force will be generated, and the physical action will also damage the phase change microcapsules, resulting in leakage of the phase change material.
  • phase change building material product containing no leakage of the phase change material and a preparation method thereof.
  • the application provides a phase change building material product with temperature control performance and a preparation method thereof.
  • the phase-change building material product with temperature control performance of the present application can adjust the indoor temperature and the phase-change material does not leak, ensuring the safety of the phase-change building material product;
  • the advanced preparation process enables building material products to obtain higher strength.
  • a method for preparing a phase-change building material product with temperature-controlling properties comprising phase-change microcapsules before and after preparing the phase-change building material product with temperature-controlling properties
  • the phase change microcapsule or phase change microcapsule solution is in an environment lower than the phase change temperature, so that the phase change material is in a solid state.
  • the phase change microcapsules are placed in an environment lower than the phase change temperature for a period of time to ensure that the phase change material is in a solid state; And wherein the storage time is 5h to one month; the storage time can be 29 days to 10 days; the storage time can be 25 days to 9 days; the storage time can be 20 days to 8 days; the storage time It can be 15 days to 8 days; the storage time can be 10 days to 5 days; the storage time can be 5 days to 1 day; the storage time can be 3 days to 23h; the storage time can be 2 day to 12h; and the temperature of the environment lower than the phase transition temperature may be lower than the phase transition temperature by more than 5°C.
  • the storage time can be one month, 29 days, 28 days, 27 days, 26 days, 25 days, 24 days, 23 days, 22 days, 21 days, 20 days, 19 days, 18 days, 17 days, 16 days, 15 days, 14 days, 13 days, 12 days, 11 days, 10 days, 9 days, 8 days, 7 days, 6 days, 5 days, 4 days, 3 days, 2 days , 24h, 23h, 22h, 21h, 20h, 19h, 18h, 17h, 16h, 15h, 14h, 13h, 12h, 11h, 10h, 9h, 8h, 7h, 6h, 5h or any range between two values or value.
  • the phase-change microcapsules are in solid powder form; or the phase-change microcapsules are in liquid form.
  • phase-change microcapsules when the phase-change microcapsules are solid powders, the phase-change microcapsules in the form of solid powder in an environment lower than the phase transition temperature are mixed with water to make the phase-change microcapsules in the form of solid powder
  • the phase change microcapsules are evenly distributed in water to form a phase change microcapsule solution; the temperature of the water used in the phase change microcapsule solution is lower than the phase change temperature; when the phase change microcapsules are in liquid form, the phase change microcapsules in liquid form
  • the microcapsules are in an environment lower than the phase change temperature to ensure that the phase change material in the phase change microcapsules is in a solid state; and preserve the phase change microcapsules, the water used to prepare the phase change microcapsule solution or preserve the
  • the temperature of the phase change microcapsules in liquid form can be lower than the phase change temperature by more than 5°C.
  • the phase change microcapsules have an enthalpy retention rate of 60% to 99%, an enthalpy value of 50J/g to 200J/g, and an average particle size of 0.1 ⁇ m to 20 ⁇ m, or the average The particle size is 0.1 ⁇ m to 10 ⁇ m, and the phase transition temperature is 15°C to 30°C.
  • the solid content of the phase-change microcapsule solution is 20% to 60%, so as to ensure that the solution has better fluidity.
  • the solid content of the phase change microcapsules is 10% to 70%.
  • the solid content of the phase change microcapsules is 20% to 60%.
  • the solid content of the phase change microcapsules is 25% to 60%.
  • the solid content of the phase change microcapsules is 30% to 60%.
  • the solid content of the phase change microcapsules is 35% to 60%.
  • the solid content of the phase change microcapsules is 40% to 60%.
  • the solid content of the phase change microcapsules is 45% to 60%.
  • the solid content is the mass percentage of the remaining part of the emulsion or coating after drying under specified conditions.
  • the phase-change microcapsules include a core material and a wall material; and wherein the core material and the wall material are any one or both of inorganic substances and organic substances.
  • the core material is any one or more of alcohol compounds, organic acid compounds, ester compounds and alkane compounds.
  • the core material is any one or more of paraffin, capric acid, caprylic acid, butyl stearate, polyethylene glycol, lauryl alcohol and n-octane.
  • phase-change building material products with temperature control properties prepared by the above preparation method
  • the phase-change building material products include phase-change gypsum board, phase-change gypsum block, phase-change putty, phase-change self-leveling Mortar, phase change stone slats and phase change concrete.
  • the application provides a phase-change gypsum board with temperature-controlling properties prepared by the above-mentioned preparation method, with gypsum accounting for 100 parts by weight, phase-change microcapsules: binder: face-protecting paper: water The weight ratio is (5 to 50):(0.1 to 1):(0.05 to 0.1):(55 to 95).
  • the phase-change gypsum board also includes a reinforcing agent, and the weight ratio of the phase-change microcapsule: the binder: the reinforcing agent: the protective paper: the water is ( 5 to 50):(0.1 to 1):(0.05 to 5):(0.05 to 0.1):(55 to 95).
  • the phase-change gypsum board further includes a water-reducing agent, the phase-change microcapsule: the binder: the strengthening agent: the water-reducing agent: the face-protecting paper: the The weight ratio of said water is (5 to 50): (0.1 to 1): (0.05 to 5): (0.05 to 5): (0.05 to 0.1): (55 to 95).
  • the phase-change gypsum board also includes a surfactant
  • the phase-change microcapsule the binder: the reinforcing agent: the water reducing agent: the surfactant: the Said facial protection paper: the weight ratio of the water is (5 to 50): (0.1 to 1): (0.05 to 5): (0.05 to 5): (0.05 to 5): (0.05 to 0.1): (55 to 95).
  • the binder is any one or more of corn starch, modified corn starch, tapioca starch and pregelatinized starch; the viscosity of the above starch is 1000mPa ⁇ s to 5000mPa ⁇ s s.
  • the test method in the Chinese chemical industry standard HG/T 3932-2007 was adopted, the sample concentration was 5%, the temperature was 25°C, the rotor number was 3, and the speed was 6r/min.
  • the reinforcing agent is any one or more of glass fibers, carbon fibers, wollastonite and gypsum whiskers.
  • the water reducer is lignosulfonate-based water reducer, naphthalene-based high-efficiency water-reducer, melamine-based high-efficiency water-reducer, sulfamate-based high-efficiency water-reducer Any one or more of superplasticizers, fatty acid-based superplasticizers, and polycarboxylate-based superplasticizers.
  • the surfactant is any one or more of sodium linear alkylbenzene sulfonate, sodium fatty alcohol polyoxyethylene ether sulfate, and ammonium fatty alcohol polyoxyethylene ether sulfate.
  • the phase change gypsum board is obtained through the following steps:
  • phase-change microcapsules of solid powder as a phase-change microcapsule solution or preparing the phase-change microcapsules in liquid form as a phase-change microcapsule solution in a stand-by form;
  • phase change microcapsules are placed in an environment lower than the phase change temperature for a period of time to ensure that the phase change material is in a solid state;
  • the placement time is 5h to one month; the placement time can be 29 days to 10 days; the placement time can be 25 days to 9 days; the placement time can be 20 days to 8 days; the placement time can be It is 15 days to 8 days; the storage time can be 10 days to 5 days; the storage time can be 5 days to 1 day; the storage time can be 3 days to 23h; the storage time can be 2 days to 12h; and
  • the temperature of the environment lower than the phase transition temperature may be more than 5°C lower than the phase transition temperature
  • a binder and optionally a reinforcing agent may not be mixed into the plaster of paris in step (1); the binder and optionally a reinforcing agent are mixed in step (3).
  • the present application provides an application of a phase-change gypsum board with temperature control properties in room partition walls or suspended ceilings.
  • the application provides a phase-change gypsum block with temperature-controlling properties prepared by the above-mentioned preparation method.
  • the weight ratio of phase-change microcapsules: water is: (5 to 50 ): (55 to 95);
  • the phase-change gypsum block with temperature control performance can also include binder, reinforcing agent, water reducer, surfactant, etc., wherein phase-change microcapsules: water: binder :Strengthening agent:Water reducer:Surfactant
  • the weight ratio is (5 to 50):(55 to 95):(0.1 to 1):(0.05 to 5):(0.05 to 5):(0.05 to 5) .
  • the application provides phase-change plastering gypsum with temperature-controlling properties prepared by the above-mentioned preparation method, taking 100 parts by weight of plaster, phase-change microcapsules: cellulose ether: the weight ratio of water is ( 5 to 50): (0.01 to 0.5): (25 to 75); the phase change plastering gypsum with temperature control performance can also include retarder, cement, etc., wherein phase change microcapsules: cellulose ether: retarder Coagulant: cement: the weight of water is (5 to 50): (0.01 to 0.5): (0.01 to 1): (0.01 to 1): (25 to 75).
  • the application provides a phase-change self-leveling mortar with temperature control properties prepared by the above-mentioned preparation method, taking 100 parts by weight of plaster, phase-change microcapsules: rheology modifier: weight ratio of water It is (5 to 50): (0.01 to 0.5): (25 to 75); the phase change self-leveling mortar with temperature control performance can also include filler, cellulose ether, reinforcing agent, water reducer, surface Activator, defoamer etc., wherein, phase change microcapsule: rheology modifier: water: filler: cellulose ether: strengthening agent: water reducer: surfactant: the weight of defoamer is (5 to 50):(0.01 to 0.5):(25 to 75):(1:30):(0.1 to 5):(0.05 to 5):(0.05 to 5):(0.05 to 5):(0.05 to 5):(0.05 to 5) . ).
  • phase change microcapsules included in this application require storage and use below the phase change temperature.
  • the phase-change building material products prepared by this application fuse phase-change microcapsules with building materials, and the low-temperature preparation process enables the phase-change building material products to obtain higher strength, and the microscopic observation of the phase-change microcapsules does not leak, ensuring that the phase-change building material products are used safety.
  • Figure 1 is a photo of the color change on the surface of the gypsum board after the phase-change gypsum board prepared in Example 2 and the comparative example were placed in an oven at 45°C and baked for 24 hours.
  • the face paper of the gypsum board prepared by the embodiment is the natural color, while the face paper prepared by the comparative example has been impregnated with oil, indicating that the phase change microcapsules used in the preparation method of the comparative example have not played a sealing phase. Due to the role of the change material, the paraffin wax in the phase change microcapsules has leaked and migrated to the surface of the protective paper, which has the potential to volatilize and affect the quality of the gypsum board.
  • Fig. 2 is an electron microscope image of the morphology of phase-change gypsum boards prepared in Example 2 and Comparative Example.
  • phase-change microcapsules of Example 2 still completely exist between the gypsum crystals, and the gypsum crystals basically do not change greatly; while the phase-change microcapsules of the comparative example are damaged, and the gypsum crystals also undergo significant changes, and the crystals change Short and trivial with reduced intensity.
  • Figure 3 is an electron microscope image of gypsum hardened slurry prepared by slurrying gypsum board at 15°C and 40°C. It can be seen from the figure that the high temperature makes the crystals grow and become larger, and the overlap between the crystals is loose; but the low temperature makes the crystals compact, elongated and tightly clustered and strengthens the crystal strength.
  • FIG. 4 is a graph corresponding to the gypsum board of FIG. 3 .
  • A is the average Young's modulus-indentation depth curve of the gypsum board corresponding to FIG. 3 .
  • the ordinate is Young's modulus (GPa), and the abscissa is displacement (nm).
  • B is the average hardness-indentation depth graph of the gypsum board corresponding to FIG. 3 .
  • the ordinate is the hardness (GPa), and the abscissa is the displacement (nm).
  • HT high temperature (40°C).
  • LT low temperature (15°C).
  • Phase-change microcapsules prepared according to the method steps described in the examples of patent ZL200810103749.3;
  • Binder Shenyang Xuegong Adhesive Technology Co., Ltd., modified corn starch;
  • Naphthalene-based high-efficiency water reducer Laiwu Dongfuxiang Chemical Co., Ltd., the brand is FDN-A.
  • phase-change microcapsules are prepared according to the patent ZL200810103749.3 paragraphs [0009] to [0015] to prepare microcapsules of inorganic phase-change energy storage materials by the gel sol method; the difference is that the phase-change microcapsules prepared by the present application are Single-layer phase-change microcapsules; the phase-change microcapsules are a solution with a solid content of 35%; the enthalpy is about 120J/g; the average particle size is 5 ⁇ m;
  • phase change temperature of the phase change microcapsules is 20°C to 25°C, in an environment of 15°C;
  • the slurry is placed in the middle of the protective paper, cut and dried to form a phase-change gypsum board with temperature control performance.
  • phase-change microcapsules are prepared as microcapsules of organic phase-change energy storage materials according to paragraphs [0009] to [0015] of patent ZL200810103749.3; the difference is that the phase-change microcapsules prepared by the present application are single phase-change microcapsules layer; the phase-change microcapsules are a solution with a solid content of 35%; the enthalpy is about 120J/g; the average particle size is 5 ⁇ m;
  • phase change temperature of the phase change microcapsules is 20°C to 25°C, in an environment of 15°C;
  • the slurry is placed in the middle of the protective paper, cut and dried to form a phase-change gypsum board with temperature control performance.
  • phase change microcapsules are prepared by combining the in-situ polymerization method and the sol-gel method in Example 3 of the patent ZL200810103749.3 to prepare microcapsules with double-layer composite functional shells encapsulating organic phase change energy storage materials; the phase change microcapsules are powder , the enthalpy value is about 120J/g; the average particle size is 5 ⁇ m;
  • phase change temperature of the phase change microcapsules is 20°C to 25°C, in an environment of 15°C; mix the phase change microcapsules with 25 parts of water, and the water temperature is 15°C, so that the phase change materials are evenly distributed in the water to form phase change microcapsules solution;
  • the slurry is placed in the middle of the protective paper, cut and dried to form a phase-change gypsum board with temperature control performance.
  • phase change temperature of the phase change microcapsules is 20°C to 25°C, in an environment of 25°C; mix the phase change microcapsules with 25 parts of water, and the water temperature is 25°C, so that the phase change materials are evenly distributed in the water to form phase change microcapsules solution;
  • the slurry is placed in the middle of the protective paper, cut and dried to form a phase-change gypsum board with temperature control performance.
  • test block of the embodiment and the comparative example is to mix and stir the plaster of paris with water at 15°C and 40°C respectively, and pour it into a grinding tool after uniformity to prepare a test block of 160*40*40mm; then dry it at 45°C for 24 hours;
  • Table 2 The results of the flexural and compressive strength of the test block are shown in Table 2 below;
  • the phase-change gypsum board prepared by the examples of the present application has a flexural strength of 9.2/MPa and a compressive strength of 26.13/MPa; while the phase-change gypsum board prepared by the comparative example has a flexural strength of 8.63/MPa,
  • the compressive strength is 21.84/MPa; the flexural and compressive properties of the phase-change gypsum board prepared in the examples of the present application are much better than those of the comparative examples.
  • the face paper of the gypsum board prepared in the embodiment is the natural color, while the face paper prepared in the comparative example has been impregnated with oil, indicating that the phase change microcapsules used in the preparation method of the comparative example (not stored in an environment lower than the phase change temperature and the temperature of the water used is not lower than the phase change temperature) did not play the role of sealing the phase change material, the paraffin in the phase change microcapsules has leaked and migrated to the protective surface On the paper surface, there are hidden dangers of volatilization and affecting the quality of gypsum board.
  • phase-change microcapsules of the embodiment still completely exist between the gypsum crystals, and the gypsum crystals have not changed substantially; while the phase-change microcapsules of the comparative example are damaged, and the gypsum crystals have also undergone large changes. changes, the crystals become shorter and trivial and lose strength.
  • the nano-indentation test can obtain the nano-mechanical properties of gypsum materials; as can be seen from Table 3, the nano-mechanical properties of gypsum hardened slurry prepared at low temperature are greatly improved compared with those at high temperature, Young's modulus, the average value of Young's modulus of low-temperature samples It is 14.41GPa, which is 4 times of 3.62GPa of high-temperature sample; the hardness of low-temperature sample is 0.205GPa, which is 5 times of 0.041GPa of high-temperature sample.

Abstract

A phase change building material product with a temperature control performance and a preparation method therefor. According to the preparation method, before the preparation of the phase change building material product with the temperature control performance and during the preparation of a phase change microcapsule solution, the phase change microcapsule is in an environment below the phase change temperature, such that a phase change material is in a solid state. Before the preparation of the phase change building material product with the temperature control performance, the phase change microcapsule is placed in an environment below the phase change temperature for a period of time, so as to ensure that the phase change material is in a solid state, wherein the time for which same is placed is 5 hours to 1 month; the time for which same is placed can be 8 days to 20 days, or 12 hours to 2 days; and the temperature of the environment below the phase change temperature can be lower than the phase change temperature by 5ºC or more. The preparation method avoids the leakage of the phase change material, such that the obtained phase change building material product can adjust the indoor temperature and has a higher strength.

Description

一种具有控温性能的相变建材制品及其制备方法A phase change building material product with temperature control performance and its preparation method 技术领域technical field
本文涉及但不限于建材制品领域,尤指涉及但不限于一种具有控温性能的相变建材制品及其制备方法。This article relates to but not limited to the field of building material products, especially relates to but not limited to a phase change building material product with temperature control performance and its preparation method.
背景技术Background technique
相变储能墙体作为一种新型墙体节能技术,不仅能够提高墙体的保温隔热性能,还能够提高墙体的储热蓄热性能,改善建筑室内热环境,但将相变蓄能材料封装在建材制品中,应确保相变建材制品在使用过程中不发生相变蓄能材料的泄漏,从而实现相变蓄能材料在建材领域中的应用。建材领域中常见的建材制品包括但不限于石膏板、石膏砌块、抹灰石膏、自流平砂浆、石膏条板和混凝土等。As a new type of wall energy-saving technology, phase change energy storage wall can not only improve the thermal insulation performance of the wall, but also improve the heat storage and heat storage performance of the wall, and improve the indoor thermal environment of the building, but the phase change energy storage The material is encapsulated in the building material product, and it should be ensured that the phase change building material product does not leak out of the phase change energy storage material during use, so as to realize the application of the phase change energy storage material in the field of building materials. Common building material products in the field of building materials include, but are not limited to, gypsum boards, gypsum blocks, plastering gypsum, self-leveling mortar, gypsum battens, and concrete.
目前相变蓄能石膏板的制备方法可分为三种:浸渍法、直接混合法、封装法。浸渍法和直接混合法虽然制备工艺简单,但是相变材料存在易渗出的现象,所以在实际生产很少应用。封装法包含微观封装和宏观封装两种,宏观封装存在影响石膏板呼吸性能,若封装不完善,易燃会出现破损,泄露的现场,然而,微观封装一般是以微胶囊的形式,虽然微胶囊已经对相变材料进行封装,但相变微胶囊与石膏、水进行混合时,会产生摩擦或剪切力,物理作用还会将相变微胶囊产生破损,导致相变材料发生泄漏。At present, the preparation methods of phase change energy storage gypsum board can be divided into three types: impregnation method, direct mixing method, and encapsulation method. Although the impregnation method and the direct mixing method are simple in preparation process, phase change materials are prone to exudation, so they are rarely used in actual production. Encapsulation methods include micro-encapsulation and macro-encapsulation. Macro-encapsulation affects the breathing performance of gypsum boards. If the encapsulation is not perfect, flammable damage will occur and the scene of leakage. However, micro-encapsulation is generally in the form of microcapsules, although microcapsules The phase change material has been encapsulated, but when the phase change microcapsules are mixed with gypsum and water, friction or shear force will be generated, and the physical action will also damage the phase change microcapsules, resulting in leakage of the phase change material.
因此,本领域对所包含的相变材料不发生泄露的相变建材制品及其制备方法存在需求。Therefore, there is a need in the art for a phase change building material product containing no leakage of the phase change material and a preparation method thereof.
发明概述Summary of the invention
以下是对本文详细描述的主题的概述。本概述是为了充分说明本申请的目的并非为了限制本申请的保护范围。The following is an overview of the topics described in detail in this article. This summary is for the purpose of fully explaining the purpose of the application and not intended to limit the protection scope of the application.
本申请提供了一种具有控温性能的相变建材制品及其制备方法。本申请的具有控温性能的相变建材制品能够调节室内温度并且相变材料不发生泄露,保证相变建材制品使用的安全性;并且本申请的制备方法使相变微胶囊与建材融合,低温的制备工艺使建材制品获得更高的强度。The application provides a phase change building material product with temperature control performance and a preparation method thereof. The phase-change building material product with temperature control performance of the present application can adjust the indoor temperature and the phase-change material does not leak, ensuring the safety of the phase-change building material product; The advanced preparation process enables building material products to obtain higher strength.
本申请的实施方式中,提供了一种具有控温性能的相变建材制品的制备方法,所述制备方法包括相变微胶囊在制备所述具有控温性能的相变建材制品之前并且在制备为相变微胶囊或者相变微胶囊溶液过程中处于低于相变温度的环境中,以使相变材料处于固态。In an embodiment of the present application, a method for preparing a phase-change building material product with temperature-controlling properties is provided, the preparation method comprising phase-change microcapsules before and after preparing the phase-change building material product with temperature-controlling properties The phase change microcapsule or phase change microcapsule solution is in an environment lower than the phase change temperature, so that the phase change material is in a solid state.
本申请的一些实施方式中,在制备所述具有控温性能的相变建材制品之前,所述相变微胶囊在低于相变温度的环境中放置一段时间,以确保相变材料处于固态;并且其中放置时间为5h至一个月;所述放置时间可以为29天至10天;所述放置时间可以为25天至9天;所述放置时间可以为20天至8天;所述放置时间可以为15天至8天;所述放置时间可以为10天至5天;所述放置时间可以为5天至1天;所述放置时间可以为3天至23h;所述放置时间可以为2天至12h;并且所述低于相变温度的环境的温度可以低于所述相变温度5℃以上。In some embodiments of the present application, before preparing the phase change building material product with temperature control properties, the phase change microcapsules are placed in an environment lower than the phase change temperature for a period of time to ensure that the phase change material is in a solid state; And wherein the storage time is 5h to one month; the storage time can be 29 days to 10 days; the storage time can be 25 days to 9 days; the storage time can be 20 days to 8 days; the storage time It can be 15 days to 8 days; the storage time can be 10 days to 5 days; the storage time can be 5 days to 1 day; the storage time can be 3 days to 23h; the storage time can be 2 day to 12h; and the temperature of the environment lower than the phase transition temperature may be lower than the phase transition temperature by more than 5°C.
本申请的一些实施方式中,所述放置时间可以为一个月、29天、28天、27天、26天、25天、24天、23天、22天、21天、20天、19天、18天、17天、16天、15天、14天、13天、12天、11天、10天、9天、8天、7天、6天、5天、4天、3天、2天、24h、23h、22h、21h、20h、19h、18h、17h、16h、15h、14h、13h、12h、11h、10h、9h、8h、7h、6h、5h或者任何两个值之间的范围或数值。In some embodiments of the present application, the storage time can be one month, 29 days, 28 days, 27 days, 26 days, 25 days, 24 days, 23 days, 22 days, 21 days, 20 days, 19 days, 18 days, 17 days, 16 days, 15 days, 14 days, 13 days, 12 days, 11 days, 10 days, 9 days, 8 days, 7 days, 6 days, 5 days, 4 days, 3 days, 2 days , 24h, 23h, 22h, 21h, 20h, 19h, 18h, 17h, 16h, 15h, 14h, 13h, 12h, 11h, 10h, 9h, 8h, 7h, 6h, 5h or any range between two values or value.
本申请的一些实施方式中,所述相变微胶囊为固态粉末形式;或者所述相变微胶囊为液体形式。In some embodiments of the present application, the phase-change microcapsules are in solid powder form; or the phase-change microcapsules are in liquid form.
本申请的一些实施方式中,当所述相变微胶囊为固态粉末时,将低于相变温度的环境中的固态粉末形式的相变微胶囊与水混合,使所述固态粉体形式的相变微胶囊均匀分布在水中,形成相变微胶囊溶液;其中所述相变微胶囊溶液所用水的温度低于相变温度;当所述相变微胶囊为液体形式时,液体形式的相变微胶囊处于低于相变温度的环境中,以确保相变微胶囊内的相变材料处于固态;并保存所述相变微胶囊、制备所述相变微胶囊溶液所用水或保存所述液体形式的相变微胶囊的温度可以低于相变温度5℃以上。In some embodiments of the present application, when the phase-change microcapsules are solid powders, the phase-change microcapsules in the form of solid powder in an environment lower than the phase transition temperature are mixed with water to make the phase-change microcapsules in the form of solid powder The phase change microcapsules are evenly distributed in water to form a phase change microcapsule solution; the temperature of the water used in the phase change microcapsule solution is lower than the phase change temperature; when the phase change microcapsules are in liquid form, the phase change microcapsules in liquid form The microcapsules are in an environment lower than the phase change temperature to ensure that the phase change material in the phase change microcapsules is in a solid state; and preserve the phase change microcapsules, the water used to prepare the phase change microcapsule solution or preserve the The temperature of the phase change microcapsules in liquid form can be lower than the phase change temperature by more than 5°C.
本申请的一些实施方式中,所述相变微胶囊的焓值保有率为60%至99%,焓值为50J/g至200J/g,平均粒径为0.1μm至20μm,或所述平均粒径为0.1μm 至10μm,相变温度为15℃至30℃。In some embodiments of the present application, the phase change microcapsules have an enthalpy retention rate of 60% to 99%, an enthalpy value of 50J/g to 200J/g, and an average particle size of 0.1 μm to 20 μm, or the average The particle size is 0.1 μm to 10 μm, and the phase transition temperature is 15°C to 30°C.
本申请的一些实施方式中,所述相变微胶囊溶液的固含量为20%至60%,保证溶液具有较好的流动性。In some embodiments of the present application, the solid content of the phase-change microcapsule solution is 20% to 60%, so as to ensure that the solution has better fluidity.
本申请的一些实施方式中,所述相变微胶囊的固含量为10%至70%。In some embodiments of the present application, the solid content of the phase change microcapsules is 10% to 70%.
本申请的一些实施方式中,所述相变微胶囊的固含量为20%至60%。In some embodiments of the present application, the solid content of the phase change microcapsules is 20% to 60%.
本申请的一些实施方式中,所述相变微胶囊的固含量为25%至60%。In some embodiments of the present application, the solid content of the phase change microcapsules is 25% to 60%.
本申请的一些实施方式中,所述相变微胶囊的固含量为30%至60%。In some embodiments of the present application, the solid content of the phase change microcapsules is 30% to 60%.
本申请的一些实施方式中,所述相变微胶囊的固含量为35%至60%。In some embodiments of the present application, the solid content of the phase change microcapsules is 35% to 60%.
本申请的一些实施方式中,所述相变微胶囊的固含量为40%至60%。In some embodiments of the present application, the solid content of the phase change microcapsules is 40% to 60%.
本申请的一些实施方式中,所述相变微胶囊的固含量为45%至60%。In some embodiments of the present application, the solid content of the phase change microcapsules is 45% to 60%.
固含量是乳液或涂料在规定条件下烘干后剩余部分占总量的质量百分数。The solid content is the mass percentage of the remaining part of the emulsion or coating after drying under specified conditions.
本申请的一些实施方式中,所述相变微胶囊包括芯材和壁材;并且其中所述芯材和壁材为无机物质和有机物质中的任意一种或两种。In some embodiments of the present application, the phase-change microcapsules include a core material and a wall material; and wherein the core material and the wall material are any one or both of inorganic substances and organic substances.
本申请的一些实施方式中,所述芯材为醇类化合物、有机酸类化合物、酯类化合物和烷烃类化合物中的任意一种或更多种。In some embodiments of the present application, the core material is any one or more of alcohol compounds, organic acid compounds, ester compounds and alkane compounds.
本申请的一些实施方式中,所述芯材为石蜡、葵酸、辛酸、硬脂酸丁酯、聚乙二醇、十二醇和正八烷中的任意一种或更多种。In some embodiments of the present application, the core material is any one or more of paraffin, capric acid, caprylic acid, butyl stearate, polyethylene glycol, lauryl alcohol and n-octane.
另一方面,本申请提供了通过上述制备方法制备的具有控温性能的相变建材制品,所述相变建材制品包括相变石膏板、相变石膏砌块、相变腻子、相变自流平砂浆、相变石条板和相变混凝土。On the other hand, the present application provides phase-change building material products with temperature control properties prepared by the above preparation method, the phase-change building material products include phase-change gypsum board, phase-change gypsum block, phase-change putty, phase-change self-leveling Mortar, phase change stone slats and phase change concrete.
又另一方面,本申请提供了一种通过上述制备方法制备的具有控温性能的相变石膏板,以熟石膏占100重量份计,相变微胶囊:粘结剂:护面纸:水的重量比为(5至50):(0.1至1):(0.05至0.1):(55至95)。In yet another aspect, the application provides a phase-change gypsum board with temperature-controlling properties prepared by the above-mentioned preparation method, with gypsum accounting for 100 parts by weight, phase-change microcapsules: binder: face-protecting paper: water The weight ratio is (5 to 50):(0.1 to 1):(0.05 to 0.1):(55 to 95).
本申请的实施方式中,所述相变石膏板还包括增强剂,所述相变微胶囊:所述粘结剂:所述增强剂:所述护面纸:所述水的重量比为(5至50):(0.1至1):(0.05至5):(0.05至0.1):(55至95)。In the embodiment of the present application, the phase-change gypsum board also includes a reinforcing agent, and the weight ratio of the phase-change microcapsule: the binder: the reinforcing agent: the protective paper: the water is ( 5 to 50):(0.1 to 1):(0.05 to 5):(0.05 to 0.1):(55 to 95).
本申请的实施方式中,所述相变石膏板还包括减水剂,所述相变微胶囊: 所述粘结剂:所述增强剂:所述减水剂:所述护面纸:所述水的重量比为(5至50):(0.1至1):(0.05至5):(0.05至5):(0.05至0.1):(55至95)。In the embodiment of the present application, the phase-change gypsum board further includes a water-reducing agent, the phase-change microcapsule: the binder: the strengthening agent: the water-reducing agent: the face-protecting paper: the The weight ratio of said water is (5 to 50): (0.1 to 1): (0.05 to 5): (0.05 to 5): (0.05 to 0.1): (55 to 95).
本申请的实施方式中,所述相变石膏板还包括表面活性剂,所述相变微胶囊:所述粘结剂:所述增强剂:所述减水剂:所述表面活性剂:所述护面纸:所述水的重量比为(5至50):(0.1至1):(0.05至5):(0.05至5):(0.05至5):(0.05至0.1):(55至95)。In the embodiment of the present application, the phase-change gypsum board also includes a surfactant, the phase-change microcapsule: the binder: the reinforcing agent: the water reducing agent: the surfactant: the Said facial protection paper: the weight ratio of the water is (5 to 50): (0.1 to 1): (0.05 to 5): (0.05 to 5): (0.05 to 5): (0.05 to 0.1): (55 to 95).
本申请的一些实施方式中,所述粘结剂为玉米淀粉、改性玉米淀粉、木薯淀粉和预糊化淀粉中的任意一种或更多种;上述淀粉的粘度为1000mPa·s至5000mPa·s。采用中国化工行业标准HG/T 3932—2007中的测试方法,样品浓度为5%,温度为25℃,转子号为3,转速为6r/min。In some embodiments of the present application, the binder is any one or more of corn starch, modified corn starch, tapioca starch and pregelatinized starch; the viscosity of the above starch is 1000mPa·s to 5000mPa·s s. The test method in the Chinese chemical industry standard HG/T 3932-2007 was adopted, the sample concentration was 5%, the temperature was 25°C, the rotor number was 3, and the speed was 6r/min.
本申请的一些实施方式中,所述增强剂为玻璃纤维、碳纤维、硅灰石和石膏晶须中的任意一种或更多种。In some embodiments of the present application, the reinforcing agent is any one or more of glass fibers, carbon fibers, wollastonite and gypsum whiskers.
本申请的一些实施方式中,所述减水剂为木质素磺酸盐类减水剂类、萘系高效减水剂类、三聚氰胺系高效减水剂类、氨基磺酸盐系高效减水剂类、脂肪酸系高减水剂类和聚羧酸盐系高效减水剂类的任意一种或更多种。In some embodiments of the present application, the water reducer is lignosulfonate-based water reducer, naphthalene-based high-efficiency water-reducer, melamine-based high-efficiency water-reducer, sulfamate-based high-efficiency water-reducer Any one or more of superplasticizers, fatty acid-based superplasticizers, and polycarboxylate-based superplasticizers.
本申请的一些实施方式中,所述表面活性剂为直链烷基苯磺酸钠、脂肪醇聚氧乙烯醚硫酸钠和脂肪醇聚氧乙烯醚硫酸铵中的任意一种或更多种。In some embodiments of the present application, the surfactant is any one or more of sodium linear alkylbenzene sulfonate, sodium fatty alcohol polyoxyethylene ether sulfate, and ammonium fatty alcohol polyoxyethylene ether sulfate.
本申请的一些实施方式中,所述相变石膏板通过以下步骤获得:In some embodiments of the present application, the phase change gypsum board is obtained through the following steps:
(1)将熟石膏和粘结剂;以及任选地增强剂充分混合,形成干粉料;(1) Plaster of paris and binding agent; And optionally reinforcing agent are fully mixed to form a dry powder;
(2)将固态粉末的相变微胶囊制备为相变微胶囊溶液或者将液体形式的相变微胶囊准备为待用形式的相变微胶囊溶液;(2) preparing the phase-change microcapsules of solid powder as a phase-change microcapsule solution or preparing the phase-change microcapsules in liquid form as a phase-change microcapsule solution in a stand-by form;
(3)将任选地减水剂、任选地表面活性剂与水混合,形成湿料;(3) mixing an optional water reducing agent, an optional surfactant, and water to form a wet material;
(4)将所述干粉料、所述相变微胶囊溶液及所述湿料充分混合,形成料浆;并且(4) fully mixing the dry powder material, the phase change microcapsule solution and the wet material to form a slurry; and
(5)将所述料浆放置在护面纸中间,经切断、烘干,形成具有控温性能的相变石膏板;并且(5) placing the slurry in the middle of the protective paper, cutting and drying to form a phase-change gypsum board with temperature control properties; and
其中,在制备所述具有控温性能的相变建材制品之前,所述相变微胶囊在低于相变温度的环境中放置一段时间,以确保相变材料处于固态;并且Wherein, before preparing the phase change building material product with temperature control performance, the phase change microcapsules are placed in an environment lower than the phase change temperature for a period of time to ensure that the phase change material is in a solid state; and
其中放置时间为5h至一个月;所述放置时间可以为29天至10天;所述放置时间可以为25天至9天;所述放置时间可以为20天至8天;所述放置时间可以为15天至8天;所述放置时间可以为10天至5天;所述放置时间可以为5天至1天;所述放置时间可以为3天至23h;所述放置时间可以为2天至12h;并且Wherein the placement time is 5h to one month; the placement time can be 29 days to 10 days; the placement time can be 25 days to 9 days; the placement time can be 20 days to 8 days; the placement time can be It is 15 days to 8 days; the storage time can be 10 days to 5 days; the storage time can be 5 days to 1 day; the storage time can be 3 days to 23h; the storage time can be 2 days to 12h; and
所述低于相变温度的环境的温度可以低于所述相变温度5℃以上;并且The temperature of the environment lower than the phase transition temperature may be more than 5°C lower than the phase transition temperature; and
可以不在步骤(1)的所述熟石膏中混入粘结剂以及任选地增强剂;在步骤(3)中混入所述粘结剂以及任选地增强剂。A binder and optionally a reinforcing agent may not be mixed into the plaster of paris in step (1); the binder and optionally a reinforcing agent are mixed in step (3).
又另一方面,本申请提供了具有控温性能的相变石膏板在房间隔墙或吊顶中的应用。In yet another aspect, the present application provides an application of a phase-change gypsum board with temperature control properties in room partition walls or suspended ceilings.
又另一方面,本申请提供了通过上述制备方法制备的具有控温性能的相变石膏砌块,以熟石膏占100重量份计,相变微胶囊:水的重量比为:(5至50):(55至95);所述具有控温性能的相变石膏砌块可以还包括粘结剂、增强剂、减水剂、表面活性剂等,其中相变微胶囊:水:粘结剂:增强剂:减水剂:表面活性剂的重量比为(5至50):(55至95):(0.1至1):(0.05至5):(0.05至5):(0.05至5)。In yet another aspect, the application provides a phase-change gypsum block with temperature-controlling properties prepared by the above-mentioned preparation method. Based on 100 parts by weight of plaster, the weight ratio of phase-change microcapsules: water is: (5 to 50 ): (55 to 95); the phase-change gypsum block with temperature control performance can also include binder, reinforcing agent, water reducer, surfactant, etc., wherein phase-change microcapsules: water: binder :Strengthening agent:Water reducer:Surfactant The weight ratio is (5 to 50):(55 to 95):(0.1 to 1):(0.05 to 5):(0.05 to 5):(0.05 to 5) .
又另一方面,本申请提供了通过上述制备方法制备的具有控温性能的相变抹灰石膏,以熟石膏占100重量份计,相变微胶囊:纤维素醚:水的重量比为(5至50):(0.01至0.5):(25至75);所述具有控温性能的相变抹灰石膏可以还包括缓凝剂、水泥等,其中相变微胶囊:纤维素醚:缓凝剂:水泥:水的重量为(5至50):(0.01至0.5):(0.01至1):(0.01至1):(25至75)。In yet another aspect, the application provides phase-change plastering gypsum with temperature-controlling properties prepared by the above-mentioned preparation method, taking 100 parts by weight of plaster, phase-change microcapsules: cellulose ether: the weight ratio of water is ( 5 to 50): (0.01 to 0.5): (25 to 75); the phase change plastering gypsum with temperature control performance can also include retarder, cement, etc., wherein phase change microcapsules: cellulose ether: retarder Coagulant: cement: the weight of water is (5 to 50): (0.01 to 0.5): (0.01 to 1): (0.01 to 1): (25 to 75).
又另一方面,本申请提供了通过上述制备方法制备的具有控温性能的相变自流平砂浆,以熟石膏占100重量份计,相变微胶囊:流变改性剂:水的重量比为(5至50):(0.01至0.5):(25至75);所述具有控温性能的相变自流平砂浆可以还还包括填充剂、纤维素醚、增强剂、减水剂、表面活性剂、消泡剂等,其中,相变微胶囊:流变改性剂:水:填充剂:纤维素醚:增强剂:减水剂:表面活性剂:消泡剂的重量为(5至50):(0.01至0.5):(25至75):(1:30):(0.1至5):(0.05至5):(0.05至5):(0.05至5):(0.05至5)。In another aspect, the application provides a phase-change self-leveling mortar with temperature control properties prepared by the above-mentioned preparation method, taking 100 parts by weight of plaster, phase-change microcapsules: rheology modifier: weight ratio of water It is (5 to 50): (0.01 to 0.5): (25 to 75); the phase change self-leveling mortar with temperature control performance can also include filler, cellulose ether, reinforcing agent, water reducer, surface Activator, defoamer etc., wherein, phase change microcapsule: rheology modifier: water: filler: cellulose ether: strengthening agent: water reducer: surfactant: the weight of defoamer is (5 to 50):(0.01 to 0.5):(25 to 75):(1:30):(0.1 to 5):(0.05 to 5):(0.05 to 5):(0.05 to 5):(0.05 to 5) .
本申请包括的相变微胶囊要求低于相变温度储存与使用。本申请制备的 相变建材制品使相变微胶囊与建材融合,低温的制备工艺使相变建材制品获得更高的强度,且微观观察相变微胶囊不发生泄露,保证相变建材制品使用的安全性。The phase change microcapsules included in this application require storage and use below the phase change temperature. The phase-change building material products prepared by this application fuse phase-change microcapsules with building materials, and the low-temperature preparation process enables the phase-change building material products to obtain higher strength, and the microscopic observation of the phase-change microcapsules does not leak, ensuring that the phase-change building material products are used safety.
本申请的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本申请而了解。本申请的其他优点可通过在说明书以及附图中所描述的方案来实现和获得。Additional features and advantages of the application will be set forth in the description which follows, and, in part, will be obvious from the description, or may be learned by practice of the application. Other advantages of the present application can be realized and obtained through the schemes described in the specification and drawings.
附图概述Figure overview
附图用来提供对本申请技术方案的理解,并且构成说明书的一部分,与本申请的实施例一起用于解释本申请的技术方案,并不构成对本申请技术方案的限制。The accompanying drawings are used to provide an understanding of the technical solution of the present application, and constitute a part of the description, and are used together with the embodiments of the present application to explain the technical solution of the present application, and do not constitute a limitation to the technical solution of the present application.
图1为实施例2与对比例制备的相变石膏板放置于45℃烘箱后烘24h后石膏板表面颜色变化的照片。Figure 1 is a photo of the color change on the surface of the gypsum board after the phase-change gypsum board prepared in Example 2 and the comparative example were placed in an oven at 45°C and baked for 24 hours.
在烘24h后,实施例制备的纸面石膏板的护面纸为本色,而对比例制备的护面纸已经被油渍浸渍,说明对比例制备方法中使用的相变微胶囊没有起到密封相变材料的作用,相变微胶囊中的石蜡已经发生泄露,并迁移到护面纸表面,存在挥发和影响石膏板质量的隐患。After baking for 24 hours, the face paper of the gypsum board prepared by the embodiment is the natural color, while the face paper prepared by the comparative example has been impregnated with oil, indicating that the phase change microcapsules used in the preparation method of the comparative example have not played a sealing phase. Due to the role of the change material, the paraffin wax in the phase change microcapsules has leaked and migrated to the surface of the protective paper, which has the potential to volatilize and affect the quality of the gypsum board.
图2为实施例2与对比例制备的相变石膏板的形貌的电镜图像。Fig. 2 is an electron microscope image of the morphology of phase-change gypsum boards prepared in Example 2 and Comparative Example.
实施例2的相变微胶囊仍完整存在于石膏晶体间,并且石膏晶体基本上未发生较大变化;而对比例的相变微胶囊破损,且石膏晶体也发生了较大的变化,晶体变短小且琐碎并且强度降低。The phase-change microcapsules of Example 2 still completely exist between the gypsum crystals, and the gypsum crystals basically do not change greatly; while the phase-change microcapsules of the comparative example are damaged, and the gypsum crystals also undergo significant changes, and the crystals change Short and trivial with reduced intensity.
图3是石膏板在15℃和40℃料浆制备的石膏硬化浆体电镜图像。由图可知,高温使晶体生长、变大、晶体间搭接疏松;但低温使晶体紧密细长且紧簇并且使晶体强度增强。Figure 3 is an electron microscope image of gypsum hardened slurry prepared by slurrying gypsum board at 15°C and 40°C. It can be seen from the figure that the high temperature makes the crystals grow and become larger, and the overlap between the crystals is loose; but the low temperature makes the crystals compact, elongated and tightly clustered and strengthens the crystal strength.
图4是对应于图3的石膏板的曲线图。其中,A是对应于图3的石膏板的平均杨氏模量-压入深度曲线图。纵坐标为杨氏模量(GPa),横坐标为位移(nm)。B是对应于图3的石膏板的平均硬度-压入深度曲线图。纵坐标为硬度(GPa),横坐标为位移(nm)。HT:高温(40℃)。LT:低温(15℃)。FIG. 4 is a graph corresponding to the gypsum board of FIG. 3 . Wherein, A is the average Young's modulus-indentation depth curve of the gypsum board corresponding to FIG. 3 . The ordinate is Young's modulus (GPa), and the abscissa is displacement (nm). B is the average hardness-indentation depth graph of the gypsum board corresponding to FIG. 3 . The ordinate is the hardness (GPa), and the abscissa is the displacement (nm). HT: high temperature (40°C). LT: low temperature (15°C).
由图4可知,虽然样品的均匀性较差,尤其是低温样品,但低温样品的 杨氏模量和硬度都明显大于高温样品,说明低温制备的石膏晶体具有更高的强度。It can be seen from Figure 4 that although the uniformity of the samples is poor, especially the low-temperature samples, the Young's modulus and hardness of the low-temperature samples are significantly greater than those of the high-temperature samples, indicating that the gypsum crystals prepared at low temperatures have higher strength.
详述detail
下面将结合附图对本申请的实施例进行清楚、完整的描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互任意组合。The embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are part of the embodiments of the present application, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of this application. It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined arbitrarily with each other.
材料 Material :
熟石膏:建筑石膏,宁海北新建材有限公司;Plaster of paris: building gypsum, Ninghai Beixin Building Materials Co., Ltd.;
护面纸:山东博汇纸业股份有限公司;180g/m 2Protective paper: Shandong Bohui Paper Co., Ltd.; 180g/m 2 ;
相变微胶囊:按照专利ZL200810103749.3的实施例所述方法步骤进行制备;Phase-change microcapsules: prepared according to the method steps described in the examples of patent ZL200810103749.3;
短切玻璃纤维:中国巨石股份有限公司,长度6mm;Chopped glass fiber: China Jushi Co., Ltd., length 6mm;
粘结剂:沈阳雪公胶粘剂科技有限公司,改性玉米淀粉;Binder: Shenyang Xuegong Adhesive Technology Co., Ltd., modified corn starch;
萘系高效减水剂类:莱芜市东富翔化工有限公司,牌号为FDN-A。Naphthalene-based high-efficiency water reducer: Laiwu Dongfuxiang Chemical Co., Ltd., the brand is FDN-A.
实施例与对比例Examples and comparative examples
实施例与对比实施例配方Embodiment and comparative example formula
熟石膏plaster of paris 100份100 copies
护面纸facial tissue 2份2 copies
water 75份75 copies
相变微胶囊 Phase Change Microcapsules 15份15 copies
粘结剂binder 0.6份0.6 parts
短切玻璃纤维chopped glass fiber 0.5份0.5 parts
萘系减水剂Naphthalene superplasticizer 0.05份0.05 parts
十二烷基硫酸钠Sodium dodecyl sulfate 0.1份0.1 part
实施例1:Example 1:
所述相变微胶囊按照专利ZL200810103749.3第[0009]至[0015]段中采用凝胶溶胶法制备无机相变储能材料的微胶囊;不同之处在于本申请制备的相变微胶囊为单层的相变微胶囊;相变微胶囊为溶液,固含量为35%;焓值约 120J/g;平均粒径5μm;The phase-change microcapsules are prepared according to the patent ZL200810103749.3 paragraphs [0009] to [0015] to prepare microcapsules of inorganic phase-change energy storage materials by the gel sol method; the difference is that the phase-change microcapsules prepared by the present application are Single-layer phase-change microcapsules; the phase-change microcapsules are a solution with a solid content of 35%; the enthalpy is about 120J/g; the average particle size is 5μm;
按上述配方,将熟石膏、改性淀粉、短切玻璃纤维充分混合,形成干粉料;According to the above formula, fully mix the plaster of paris, modified starch and chopped glass fiber to form a dry powder;
相变微胶囊的相变温度为20℃至25℃,处于15℃环境中;The phase change temperature of the phase change microcapsules is 20°C to 25°C, in an environment of 15°C;
将萘系减水剂、十二烷基硫酸钠与5份水混合,形成湿料;Mix naphthalene-based water reducer, sodium lauryl sulfate and 5 parts of water to form a wet material;
将干粉料、相变微胶囊溶液、湿料和70份水充分混合,形成料浆;Fully mix the dry powder material, phase change microcapsule solution, wet material and 70 parts of water to form a slurry;
将料浆放置在护面纸中间,经切断、烘干,形成具有控温性能的相变石膏板。The slurry is placed in the middle of the protective paper, cut and dried to form a phase-change gypsum board with temperature control performance.
实施例2Example 2
所述相变微胶囊按照专利ZL200810103749.3第[0009]至[0015]段中采用界面聚合法制备有机相变储能材料的微胶囊;不同之处在于本申请制备的相变微胶囊为单层的相变微胶囊;相变微胶囊为溶液,固含量为35%;焓值约120J/g;平均粒径5μm;The phase-change microcapsules are prepared as microcapsules of organic phase-change energy storage materials according to paragraphs [0009] to [0015] of patent ZL200810103749.3; the difference is that the phase-change microcapsules prepared by the present application are single phase-change microcapsules layer; the phase-change microcapsules are a solution with a solid content of 35%; the enthalpy is about 120J/g; the average particle size is 5μm;
按上述配方,将熟石膏、改性淀粉、短切玻璃纤维充分混合,形成干粉料;According to the above formula, fully mix the plaster of paris, modified starch and chopped glass fiber to form a dry powder;
相变微胶囊的相变温度为20℃至25℃,处于15℃环境中;The phase change temperature of the phase change microcapsules is 20°C to 25°C, in an environment of 15°C;
将萘系减水剂、十二烷基硫酸钠与5份水混合,形成湿料;Mix naphthalene-based water reducer, sodium lauryl sulfate and 5 parts of water to form a wet material;
将干粉料、相变微胶囊溶液、湿料和70份水充分混合,形成料浆;Fully mix the dry powder material, phase change microcapsule solution, wet material and 70 parts of water to form a slurry;
将料浆放置在护面纸中间,经切断、烘干,形成具有控温性能的相变石膏板。The slurry is placed in the middle of the protective paper, cut and dried to form a phase-change gypsum board with temperature control performance.
实施例3:Example 3:
所述相变微胶囊按照专利ZL200810103749.3实施例3中原位聚合法与溶胶凝胶法相结合制备双层复合功能性壳层封装有机相变储能材料的微胶囊;相变微胶囊为粉体,焓值约120J/g;平均粒径5μm;The phase change microcapsules are prepared by combining the in-situ polymerization method and the sol-gel method in Example 3 of the patent ZL200810103749.3 to prepare microcapsules with double-layer composite functional shells encapsulating organic phase change energy storage materials; the phase change microcapsules are powder , the enthalpy value is about 120J/g; the average particle size is 5μm;
按上述配方,将熟石膏、改性淀粉、短切玻璃纤维充分混合,形成干粉料;According to the above formula, fully mix the plaster of paris, modified starch and chopped glass fiber to form a dry powder;
相变微胶囊的相变温度为20℃至25℃,处于15℃环境中;将相变微胶 囊与25份水混合,水温15℃,使相变材料均匀分布在水中,形成相变微胶囊溶液;The phase change temperature of the phase change microcapsules is 20°C to 25°C, in an environment of 15°C; mix the phase change microcapsules with 25 parts of water, and the water temperature is 15°C, so that the phase change materials are evenly distributed in the water to form phase change microcapsules solution;
将萘系减水剂、十二烷基硫酸钠与5份水混合,形成湿料;Mix naphthalene-based water reducer, sodium lauryl sulfate and 5 parts of water to form a wet material;
将干粉料、相变微胶囊溶液、湿料和45份水充分混合,形成料浆;Fully mix the dry powder material, phase change microcapsule solution, wet material and 45 parts of water to form a slurry;
将料浆放置在护面纸中间,经切断、烘干,形成具有控温性能的相变石膏板。The slurry is placed in the middle of the protective paper, cut and dried to form a phase-change gypsum board with temperature control performance.
对比例:Comparative example:
按上述配方,将熟石膏、改性淀粉、短切玻璃纤维充分混合,形成干粉料;According to the above formula, fully mix the plaster of paris, modified starch and chopped glass fiber to form a dry powder;
相变微胶囊的相变温度为20℃至25℃,处于25℃环境中;将相变微胶囊与25份水混合,水温25℃,使相变材料均匀分布在水中,形成相变微胶囊溶液;The phase change temperature of the phase change microcapsules is 20°C to 25°C, in an environment of 25°C; mix the phase change microcapsules with 25 parts of water, and the water temperature is 25°C, so that the phase change materials are evenly distributed in the water to form phase change microcapsules solution;
将萘系减水剂、十二烷基硫酸钠与5份水混合,形成湿料;Mix naphthalene-based water reducer, sodium lauryl sulfate and 5 parts of water to form a wet material;
将干粉料、相变微胶囊溶液、湿料和45份水充分混合,形成料浆;Fully mix the dry powder material, phase change microcapsule solution, wet material and 45 parts of water to form a slurry;
将料浆放置在护面纸中间,经切断、烘干,形成具有控温性能的相变石膏板。The slurry is placed in the middle of the protective paper, cut and dried to form a phase-change gypsum board with temperature control performance.
性能测试Performance Testing
根据中国国家标准GB/T 9775-2008《纸面石膏板》测试实施例和对比例中制备出的相变石膏板的性能,结果在表1中示出。According to the Chinese national standard GB/T 9775-2008 "Gypsum board with paper surface", the properties of the phase-change gypsum board prepared in the examples and comparative examples were tested, and the results are shown in Table 1.
表1实施例2制备出的具有控温性能的相变石膏板和对比例中制备出的石膏板的性能The performance of the phase-change gypsum board with temperature control performance prepared in Table 1 Example 2 and the gypsum board prepared in the comparative example
 the 纵向断裂载荷/NLongitudinal breaking load/N 横向断裂载荷/NTransverse breaking load/N
实施例2Example 2 609609 275275
对比例comparative example 583583 258258
GB/T 9775-2008《纸面石膏板》GB/T 9775-2008 "Paper Gypsum Board" 520520 200200
由表1可知,本申请实施例制备出的具有控温性能的相变石膏板的横向断裂载荷强度、纵向断裂载荷强度均大于对比例制备出的石膏板,并且高于GB/T 9775-2008《纸面石膏板》中的标准。It can be seen from Table 1 that the transverse fracture load strength and longitudinal fracture load strength of the phase-change gypsum board with temperature control performance prepared in the examples of the present application are greater than those of the gypsum board prepared in the comparative example, and higher than those of GB/T 9775-2008 Standard in "Gypsum Board".
实施例与对比例的试块制备是将熟石膏分别与15℃、40℃水混合搅拌,均匀后倒入磨具中,制备160*40*40mm的试块;然后45℃烘干24h;检测试块的抗折、抗压强度,结果如下表2中所示;The preparation of the test block of the embodiment and the comparative example is to mix and stir the plaster of paris with water at 15°C and 40°C respectively, and pour it into a grinding tool after uniformity to prepare a test block of 160*40*40mm; then dry it at 45°C for 24 hours; The results of the flexural and compressive strength of the test block are shown in Table 2 below;
温度temperature 名称name 抗折/MPaBending resistance/MPa 抗压/MPaCompression/MPa 抗折强度提升百分比percent increase in flexural strength 抗压强度提升百分比percent increase in compressive strength
实施例2Example 2 15℃15°C 9.29.2 26.1326.13 6.606.60 19.6419.64
对比例comparative example 40℃40℃ 8.638.63 21.8421.84 // //
由表2可知,通过本申请的实施例制备的相变石膏板抗折强度为9.2/MPa、抗压强度为26.13/MPa;而对比例制备的相变石膏板抗折强度为8.63/MPa、抗压强度为21.84/MPa;本申请的实施例制备的相变石膏板抗折和抗压性能远远优于对比例。As can be seen from Table 2, the phase-change gypsum board prepared by the examples of the present application has a flexural strength of 9.2/MPa and a compressive strength of 26.13/MPa; while the phase-change gypsum board prepared by the comparative example has a flexural strength of 8.63/MPa, The compressive strength is 21.84/MPa; the flexural and compressive properties of the phase-change gypsum board prepared in the examples of the present application are much better than those of the comparative examples.
观察试块的电镜,如图1-2所示。Observe the electron microscope of the test block, as shown in Figure 1-2.
由图1可知,在烘24h后,实施例制备的纸面石膏板的护面纸为本色,而对比例制备的护面纸已经被油渍浸渍,说明对比例制备方法中使用的相变微胶囊(未置于低于相变温度的环境保存且所用水的温度未低于相变温度)没有起到密封相变材料的作用,相变微胶囊中的石蜡已经发生泄露,并迁移到护面纸表面,存在挥发和影响石膏板质量的隐患。As can be seen from Figure 1, after baking for 24 hours, the face paper of the gypsum board prepared in the embodiment is the natural color, while the face paper prepared in the comparative example has been impregnated with oil, indicating that the phase change microcapsules used in the preparation method of the comparative example (not stored in an environment lower than the phase change temperature and the temperature of the water used is not lower than the phase change temperature) did not play the role of sealing the phase change material, the paraffin in the phase change microcapsules has leaked and migrated to the protective surface On the paper surface, there are hidden dangers of volatilization and affecting the quality of gypsum board.
由图2可知,实施例的相变微胶囊仍完整存在于石膏晶体间,并且石膏晶体基本上未发生较大变化;而对比例的相变微胶囊破损,且石膏晶体也发生了较大的变化,晶体变短小且琐碎并且强度降低。As can be seen from Figure 2, the phase-change microcapsules of the embodiment still completely exist between the gypsum crystals, and the gypsum crystals have not changed substantially; while the phase-change microcapsules of the comparative example are damaged, and the gypsum crystals have also undergone large changes. changes, the crystals become shorter and trivial and lose strength.
由图3可知,石膏板在15℃和40℃料浆制备的石膏硬化浆体后,晶体结构发生变化,高温使晶体生长、变大、晶体间搭接疏松;但低温使晶体紧密细长且紧簇并且使晶体强度增强。晶体强度变化结果参见图4及表3。It can be seen from Figure 3 that after gypsum boards are prepared with gypsum slurry at 15°C and 40°C, the crystal structure changes, and the high temperature makes the crystals grow and become larger, and the overlap between the crystals is loose; but the low temperature makes the crystals compact and elongated. Tightly cluster and increase crystal strength. See Figure 4 and Table 3 for the crystal strength change results.
晶体强度变化结果总结于表3。The crystal strength change results are summarized in Table 3.
表3 纳米压痕测试结果Table 3 Nanoindentation test results
样品名称sample name E(GPa)E(GPa) H(GPa)H(GPa)
LTLT 14.414±5.22514.414±5.225 0.205±0.1070.205±0.107
HTHT 3.619±0.8673.619±0.867 0.041±0.0180.041±0.018
纳米压痕测试可以获得石膏材料纳米力学性能;由表3可知,低温制备石膏硬化浆体的纳米力学性能性较高温相比有较大提升,杨氏模量,低温样品杨氏模量平均值为14.41GPa,是高温样品3.62GPa的4倍;硬度低温样品 为0.205GPa,是高温样品0.041GPa的5倍。The nano-indentation test can obtain the nano-mechanical properties of gypsum materials; as can be seen from Table 3, the nano-mechanical properties of gypsum hardened slurry prepared at low temperature are greatly improved compared with those at high temperature, Young's modulus, the average value of Young's modulus of low-temperature samples It is 14.41GPa, which is 4 times of 3.62GPa of high-temperature sample; the hardness of low-temperature sample is 0.205GPa, which is 5 times of 0.041GPa of high-temperature sample.
虽然本申请所揭露的实施方式如上,但所述的内容仅为便于理解本申请而采用的实施方式,并非用以限定本申请。任何本申请所属领域内的技术人员,在不脱离本申请所揭露的精神和范围的前提下,可以在实施的形式及细节上进行任何的修改与变化,但本申请的保护范围,仍须以所附的权利要求书所界定的范围为准。Although the embodiments disclosed in the present application are as above, the content described is only the embodiments adopted to facilitate understanding of the present application, and is not intended to limit the present application. Anyone skilled in the field of this application can make any modifications and changes in the form and details of implementation without departing from the spirit and scope disclosed in this application, but the protection scope of this application must still be The scope defined in the appended claims shall prevail.

Claims (19)

  1. 一种具有控温性能的相变建材制品的制备方法,所述制备方法包括相变微胶囊在制备所述具有控温性能的相变建材制品之前并且在制备为相变微胶囊或者相变微胶囊溶液过程中处于低于相变温度的环境中,以使相变材料处于固态。A method for preparing a phase-change building material product with temperature-controlling performance, the preparation method comprising phase-change microcapsules before preparing the phase-change building material product with temperature-controlling performance and preparing phase-change microcapsules or phase-change microcapsules The capsule solution process is in an environment lower than the phase transition temperature, so that the phase transition material is in a solid state.
  2. 根据权利要求1所述的制备方法,其中,在制备所述具有控温性能的相变建材制品之前,所述相变微胶囊在低于相变温度的环境中放置一段时间,以确保相变材料处于固态;并且The preparation method according to claim 1, wherein, before preparing the phase change building material product with temperature control properties, the phase change microcapsules are placed in an environment lower than the phase change temperature for a period of time to ensure the phase change the material is in a solid state; and
    其中放置时间为5h至一个月;所述放置时间可以为29天至10天;所述放置时间可以为25天至9天;所述放置时间可以为20天至8天;所述放置时间可以为15天至8天;所述放置时间可以为10天至5天;所述放置时间可以为5天至1天;所述放置时间可以为3天至23h;所述放置时间可以为2天至12h;并且Wherein the placement time is 5h to one month; the placement time can be 29 days to 10 days; the placement time can be 25 days to 9 days; the placement time can be 20 days to 8 days; the placement time can be It is 15 days to 8 days; the storage time can be 10 days to 5 days; the storage time can be 5 days to 1 day; the storage time can be 3 days to 23h; the storage time can be 2 days to 12h; and
    所述低于相变温度的环境的温度可以低于所述相变温度5℃以上。The temperature of the environment lower than the phase transition temperature may be lower than the phase transition temperature by more than 5°C.
  3. 根据权利要求1所述的制备方法,其中,所述相变微胶囊为固态粉末形式;或者所述相变微胶囊为液体形式。The preparation method according to claim 1, wherein the phase-change microcapsules are in solid powder form; or the phase-change microcapsules are in liquid form.
  4. 根据权利要求3所述的制备方法,其中,The preparation method according to claim 3, wherein,
    当所述相变微胶囊为固态粉末时,将低于相变温度的环境中的固态粉末形式的相变微胶囊与水混合,使所述固态粉体形式的相变微胶囊均匀分布在水中,形成相变微胶囊溶液;其中所述相变微胶囊溶液所用水的温度低于相变温度;When the phase-change microcapsules are solid powders, the phase-change microcapsules in the form of solid powder in an environment lower than the phase-transition temperature are mixed with water, so that the phase-change microcapsules in the form of solid powder are evenly distributed in the water , forming a phase change microcapsule solution; wherein the temperature of the water used in the phase change microcapsule solution is lower than the phase change temperature;
    当所述相变微胶囊为液体形式时,液体形式的相变微胶囊处于低于相变温度的环境中,以确保相变微胶囊内的相变材料处于固态;并且When the phase change microcapsules are in liquid form, the phase change microcapsules in liquid form are in an environment lower than the phase change temperature, so as to ensure that the phase change material in the phase change microcapsules is in a solid state; and
    保存所述相变微胶囊、制备所述相变微胶囊溶液所用水或保存所述液体形式的相变微胶囊的温度可以低于相变温度5℃以上。The temperature for storing the phase-change microcapsules, the water used for preparing the phase-change microcapsule solution, or storing the phase-change microcapsules in liquid form may be lower than the phase-change temperature by more than 5°C.
  5. 根据权利要求1所述的制备方法,其中,所述相变微胶囊的焓值保有率为60%至99%,焓值为50J/g至200J/g,平均粒径为0.1μm至20μm,所述 平均粒径可以为0.1μm至10μm,相变温度为15℃至30℃。The preparation method according to claim 1, wherein the phase change microcapsules have an enthalpy retention rate of 60% to 99%, an enthalpy value of 50J/g to 200J/g, and an average particle size of 0.1 μm to 20 μm, The average particle diameter may be 0.1 μm to 10 μm, and the phase transition temperature may be 15° C. to 30° C.
  6. 根据权利要求1所述的制备方法,其中,所述相变微胶囊溶液的固含量为20%至60%,保证溶液具有较好的流动性。The preparation method according to claim 1, wherein the solid content of the phase-change microcapsule solution is 20% to 60%, ensuring that the solution has better fluidity.
  7. 根据权利要求1至6中任一项所述的制备方法,其中,所述相变微胶囊包括芯材和壁材;并且其中所述芯材和壁材为无机物质和有机物质中的任意一种或两种。The preparation method according to any one of claims 1 to 6, wherein the phase-change microcapsules include a core material and a wall material; and wherein the core material and the wall material are any one of an inorganic substance and an organic substance one or two.
  8. 根据权利要求7所述的制备方法,其中,所述芯材为醇类化合物、有机酸类化合物、酯类化合物和烷烃类化合物中的任意一种或更多种。The preparation method according to claim 7, wherein the core material is any one or more of alcohol compounds, organic acid compounds, ester compounds and alkane compounds.
  9. 根据权利要求7所述的制备方法,其中,所述芯材为石蜡、葵酸、辛酸、硬脂酸丁酯、聚乙二醇和十二醇或正八烷中的任意一种或更多种。The preparation method according to claim 7, wherein the core material is any one or more of paraffin wax, capric acid, octanoic acid, butyl stearate, polyethylene glycol, lauryl alcohol or n-octane.
  10. 一种通过权利要求1至9中任一项所述的制备方法制备的具有控温性能的相变建材制品,所述相变建材制品包括相变石膏板、相变石膏砌块、相变抹灰石膏、相变自流平砂浆、相变石膏条板和相变混凝土。A phase-change building material product with temperature control properties prepared by the preparation method described in any one of claims 1 to 9, the phase-change building material product includes phase-change gypsum board, phase-change gypsum block, phase-change plaster Lime plaster, phase change self-leveling mortar, phase change gypsum batten and phase change concrete.
  11. 一种通过权利要求1至9中任一项所述的制备方法制备的具有控温性能的相变石膏板,以熟石膏占100重量份计,相变微胶囊:粘结剂:护面纸:水的重量比为(5至50):(0.1至1):(0.05至0.1):(55至95)。A phase-change gypsum board with temperature control performance prepared by the preparation method described in any one of claims 1 to 9, taking 100 parts by weight of plaster, phase-change microcapsules: binder: face-protecting paper : The weight ratio of water is (5 to 50): (0.1 to 1): (0.05 to 0.1): (55 to 95).
  12. 根据权利要求11所述的具有控温性能的相变石膏板,其中,所述相变石膏板还包括增强剂,所述相变微胶囊:所述粘结剂:所述增强剂:所述护面纸:所述水的重量比为(5至50):(0.1至1):(0.05至5):(0.05至0.1):(55至95)。The phase-change gypsum board with temperature control performance according to claim 11, wherein, the phase-change gypsum board also includes a reinforcing agent, the phase-change microcapsule: the binder: the reinforcing agent: the Protective paper: the weight ratio of the water is (5 to 50): (0.1 to 1): (0.05 to 5): (0.05 to 0.1): (55 to 95).
  13. 根据权利要求12所述的具有控温性能的相变石膏板,其中,所述相变石膏板还包括减水剂,所述相变微胶囊:所述粘结剂:所述增强剂:所述减水剂:所述护面纸:所述水的重量比为(5至50):(0.1至1):(0.05至5):(0.05至5):(0.05至0.1):(55至95)。The phase-change gypsum board with temperature control performance according to claim 12, wherein, the phase-change gypsum board also includes a water reducing agent, the phase-change microcapsule: the binder: the reinforcing agent: the The weight ratio of the water reducer: the face paper: the water is (5 to 50): (0.1 to 1): (0.05 to 5): (0.05 to 5): (0.05 to 0.1): (55 to 95).
  14. 根据权利要求13所述的具有控温性能的相变石膏板,其中,所述相变石膏板还包括表面活性剂,所述相变微胶囊:所述粘结剂:所述增强剂:所述减水剂:所述表面活性剂:所述护面纸:所述水的重量比为(5至50):(0.1至1):(0.05至5):(0.05至5):0.05至5:0.05至0.1:55至95。The phase-change gypsum board with temperature control performance according to claim 13, wherein, the phase-change gypsum board also includes a surfactant, the phase-change microcapsule: the binder: the reinforcing agent: the The water reducer: the surfactant: the face paper: the weight ratio of the water is (5 to 50): (0.1 to 1): (0.05 to 5): (0.05 to 5): 0.05 to 5: 0.05 to 0.1: 55 to 95.
  15. 根据权利要求11所述的具有控温性能的相变石膏板,其中,所述粘 结剂为玉米淀粉、改性玉米淀粉、木薯淀粉和预糊化淀粉中的任意一种或更多种。The phase-change gypsum board with temperature control performance according to claim 11, wherein the binder is any one or more of corn starch, modified corn starch, tapioca starch and pregelatinized starch.
  16. 根据权利要求12所述的具有控温性能的相变石膏板,其中,所述增强剂为玻璃纤维、碳纤维、硅灰石和石膏晶须中的任意一种或更多种。The phase-change gypsum board with temperature control performance according to claim 12, wherein the reinforcing agent is any one or more of glass fibers, carbon fibers, wollastonite and gypsum whiskers.
  17. 根据权利要求13所述的具有控温性能的相变石膏板,其中,所述减水剂为木质素磺酸盐类减水剂类、萘系高效减水剂类、三聚氰胺系高效减水剂类、氨基磺酸盐系高效减水剂类、脂肪酸系高减水剂类和聚羧酸盐系高效减水剂类的任意一种或更多种。The phase-change gypsum board with temperature control performance according to claim 13, wherein the water reducer is lignosulfonate-based water reducer, naphthalene-based high-efficiency water-reducer, melamine-based high-efficiency water-reducer Any one or more of superplasticizers, sulfamate-based superplasticizers, fatty acid-based superplasticizers, and polycarboxylate-based superplasticizers.
  18. 根据权利要求14所述的具有控温性能的相变石膏板,其中,所述表面活性剂为直链烷基苯磺酸钠、脂肪醇聚氧乙烯醚硫酸钠和脂肪醇聚氧乙烯醚硫酸铵中的任意一种或更多种。The phase-change gypsum board with temperature control performance according to claim 14, wherein the surfactant is sodium linear alkylbenzene sulfonate, fatty alcohol polyoxyethylene ether sodium sulfate and fatty alcohol polyoxyethylene ether sulfuric acid Any one or more of ammonium.
  19. 根据权利要求11至18中任一项所述的具有控温性能的相变石膏板,其中所述相变石膏板通过以下步骤获得:The phase-change gypsum board with temperature control properties according to any one of claims 11 to 18, wherein the phase-change gypsum board is obtained by the following steps:
    (1)将熟石膏和粘结剂;以及任选地增强剂充分混合,形成干粉料;(1) Plaster of paris and binding agent; And optionally reinforcing agent are fully mixed to form a dry powder;
    (2)将固态粉末的相变微胶囊制备为相变微胶囊溶液或者将液体形式的相变微胶囊准备为待用形式的相变微胶囊溶液;(2) preparing the phase-change microcapsules of solid powder as a phase-change microcapsule solution or preparing the phase-change microcapsules in liquid form as a phase-change microcapsule solution in a stand-by form;
    (3)将任选地减水剂、任选地表面活性剂与水混合,形成湿料;(3) mixing an optional water reducing agent, an optional surfactant, and water to form a wet material;
    (4)将所述干粉料、所述相变微胶囊溶液及所述湿料充分混合,形成料浆;并且(4) fully mixing the dry powder material, the phase change microcapsule solution and the wet material to form a slurry; and
    (5)将所述料浆放置在护面纸中间,经切断、烘干,形成具有控温性能的相变石膏板;并且(5) placing the slurry in the middle of the protective paper, cutting and drying to form a phase-change gypsum board with temperature control properties; and
    其中,在制备所述具有控温性能的相变建材制品之前,所述相变微胶囊在低于相变温度的环境中放置一段时间,以确保相变材料处于固态;并且Wherein, before preparing the phase change building material product with temperature control performance, the phase change microcapsules are placed in an environment lower than the phase change temperature for a period of time to ensure that the phase change material is in a solid state; and
    其中放置时间为5h至一个月;所述放置时间可以为29天至10天;所述放置时间可以为25天至9天;所述放置时间可以为20天至8天;所述放置时间可以为15天至8天;所述放置时间可以为10天至5天;所述放置时间可以为5天至1天;所述放置时间可以为3天至23h;所述放置时间可以为2天至12h;并且Wherein the placement time is 5h to one month; the placement time can be 29 days to 10 days; the placement time can be 25 days to 9 days; the placement time can be 20 days to 8 days; the placement time can be It is 15 days to 8 days; the storage time can be 10 days to 5 days; the storage time can be 5 days to 1 day; the storage time can be 3 days to 23h; the storage time can be 2 days to 12h; and
    所述低于相变温度的环境的温度可以低于所述相变温度5℃以上;并且The temperature of the environment lower than the phase transition temperature may be more than 5°C lower than the phase transition temperature; and
    可以不在步骤(1)的所述熟石膏中混入粘结剂以及任选地增强剂;在步骤(3)中混入所述粘结剂以及任选地增强剂。A binder and optionally a reinforcing agent may not be mixed into the plaster of paris in step (1); the binder and optionally a reinforcing agent are mixed in step (3).
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CN111499322A (en) * 2019-01-30 2020-08-07 中建材创新科技研究院有限公司 Phase-change gypsum board with temperature control performance and preparation method thereof
CN111004011A (en) * 2019-12-16 2020-04-14 中国科学院青海盐湖研究所 Magnesium cement phase-change building material and preparation method thereof
CN113414869A (en) * 2021-06-07 2021-09-21 中建材创新科技研究院有限公司 Phase-change building material product with temperature control performance and preparation method thereof

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CN117185706A (en) * 2023-09-20 2023-12-08 重庆诺奖二维材料研究院有限公司 Phase-change microcapsule energy-storage heat-preservation centrifugal glass wool board and preparation method thereof

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