WO2022255727A1 - Wire rod and steel wire for spring, spring with improved strength and fatigue limit, and method for manufacturing same - Google Patents
Wire rod and steel wire for spring, spring with improved strength and fatigue limit, and method for manufacturing same Download PDFInfo
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- WO2022255727A1 WO2022255727A1 PCT/KR2022/007483 KR2022007483W WO2022255727A1 WO 2022255727 A1 WO2022255727 A1 WO 2022255727A1 KR 2022007483 W KR2022007483 W KR 2022007483W WO 2022255727 A1 WO2022255727 A1 WO 2022255727A1
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- less
- spring
- fatigue limit
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- improved strength
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 64
- 239000010959 steel Substances 0.000 title claims abstract description 64
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 33
- 239000012535 impurity Substances 0.000 claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims description 76
- 230000009467 reduction Effects 0.000 claims description 40
- 229910001562 pearlite Inorganic materials 0.000 claims description 30
- 229910001566 austenite Inorganic materials 0.000 claims description 24
- 150000001247 metal acetylides Chemical class 0.000 claims description 24
- 229910052804 chromium Inorganic materials 0.000 claims description 22
- 229910052748 manganese Inorganic materials 0.000 claims description 22
- 229910052750 molybdenum Inorganic materials 0.000 claims description 21
- 229910052710 silicon Inorganic materials 0.000 claims description 20
- 229910052721 tungsten Inorganic materials 0.000 claims description 19
- 229910052720 vanadium Inorganic materials 0.000 claims description 18
- 230000009466 transformation Effects 0.000 claims description 17
- 229910052758 niobium Inorganic materials 0.000 claims description 15
- 229910000639 Spring steel Inorganic materials 0.000 claims description 14
- 229910052757 nitrogen Inorganic materials 0.000 claims description 13
- 238000005096 rolling process Methods 0.000 claims description 13
- 229910052717 sulfur Inorganic materials 0.000 claims description 12
- 239000002245 particle Substances 0.000 claims description 11
- 229910052698 phosphorus Inorganic materials 0.000 claims description 10
- 238000007711 solidification Methods 0.000 claims description 10
- 230000008023 solidification Effects 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 8
- 238000005266 casting Methods 0.000 claims description 7
- 229910000734 martensite Inorganic materials 0.000 claims description 7
- 238000004804 winding Methods 0.000 claims description 5
- 238000009749 continuous casting Methods 0.000 claims description 4
- 229910001563 bainite Inorganic materials 0.000 claims description 3
- 230000001186 cumulative effect Effects 0.000 claims description 3
- 238000005121 nitriding Methods 0.000 description 49
- 230000000052 comparative effect Effects 0.000 description 44
- 239000000463 material Substances 0.000 description 26
- 238000005204 segregation Methods 0.000 description 20
- 229910052799 carbon Inorganic materials 0.000 description 17
- 230000008569 process Effects 0.000 description 16
- 229910045601 alloy Inorganic materials 0.000 description 11
- 239000000956 alloy Substances 0.000 description 11
- 230000007423 decrease Effects 0.000 description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 238000005496 tempering Methods 0.000 description 10
- 238000010791 quenching Methods 0.000 description 9
- 230000000171 quenching effect Effects 0.000 description 9
- 239000000203 mixture Substances 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 230000014509 gene expression Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000005261 decarburization Methods 0.000 description 3
- 230000003111 delayed effect Effects 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000007790 solid phase Substances 0.000 description 3
- 239000006104 solid solution Substances 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000005554 pickling Methods 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 238000004881 precipitation hardening Methods 0.000 description 2
- 239000013585 weight reducing agent Substances 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 238000012935 Averaging Methods 0.000 description 1
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- 241000428199 Mustelinae Species 0.000 description 1
- 241000366596 Osiris Species 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000007571 dilatometry Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000009661 fatigue test Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 235000019362 perlite Nutrition 0.000 description 1
- 239000010451 perlite Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000005480 shot peening Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000004781 supercooling Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/06—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
- C21D8/065—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires of ferrous alloys
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/34—Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of silicon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/001—Continuous casting of metals, i.e. casting in indefinite lengths of specific alloys
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/005—Continuous casting of metals, i.e. casting in indefinite lengths of wire
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
- C21D1/25—Hardening, combined with annealing between 300 degrees Celsius and 600 degrees Celsius, i.e. heat refining ("Vergüten")
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
- C21D1/32—Soft annealing, e.g. spheroidising
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/34—Methods of heating
- C21D1/44—Methods of heating in heat-treatment baths
- C21D1/48—Metal baths
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/002—Heat treatment of ferrous alloys containing Cr
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/008—Heat treatment of ferrous alloys containing Si
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D7/00—Modifying the physical properties of iron or steel by deformation
- C21D7/13—Modifying the physical properties of iron or steel by deformation by hot working
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0221—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
- C21D8/0226—Hot rolling
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/02—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for springs
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
- C21D9/573—Continuous furnaces for strip or wire with cooling
- C21D9/5732—Continuous furnaces for strip or wire with cooling of wires; of rods
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/22—Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/24—Ferrous alloys, e.g. steel alloys containing chromium with vanadium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/26—Ferrous alloys, e.g. steel alloys containing chromium with niobium or tantalum
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/28—Ferrous alloys, e.g. steel alloys containing chromium with titanium or zirconium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/32—Ferrous alloys, e.g. steel alloys containing chromium with boron
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/74—Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material
- C21D1/76—Adjusting the composition of the atmosphere
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/004—Dispersions; Precipitations
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/009—Pearlite
Definitions
- the present invention relates to a spring wire rod, steel wire, spring with improved strength and fatigue limit, and a method for manufacturing the same, and more particularly, to a 2,200 MPa class ultra-high strength spring steel, which has excellent strength and workability and can be nitriding even at high temperatures. It relates to wire rods, steel wires, springs with improved nitriding treatment characteristics and fatigue limit, and a manufacturing method thereof.
- nitriding treatment is performed at 500 ° C or higher for other parts, but in the case of spring steel, nitriding treatment is performed at 420 ⁇ 460 ° C to prevent deterioration in strength, and for a long time of 10 hours or more to ensure sufficient nitrogen penetration depth. heat treatment is carried out.
- spring manufacturers want to shorten the process time by performing nitriding treatment at as high a temperature as possible in order to shorten the nitriding treatment time, and at the same time, they require high-strength wire rods that do not cause problems in on-site productivity.
- Patent Document 0001 Korean Patent Publication No. 10-2000-0043776 (published on July 15, 2000)
- the present invention is intended to provide a wire rod, steel wire, spring, and a method for manufacturing the same, which are excellent in strength and workability, are easily nitrided even at high temperatures, and have improved nitriding characteristics and fatigue limit.
- the spring wire rod having improved strength and fatigue limit according to the present invention contains, by weight, C: 0.6 to 0.7%, Si: 2.0 to 2.5%, Mn: 0.2 to 0.7%, Cr: 0.9 to 1.5%, P: 0.015% or less, S: 0.01% or less, Al: 0.01% or less, N: 0.01% or less, Mo: 0.25% or less, W: 0.25% or less, V: 0.05% to 0.2% or less, Nb: 0.05% or less, including Fe and other unavoidable impurities, satisfying Mn+Cr ⁇ 1.8%, satisfying 0.05at% ⁇ Mo+W ⁇ 0.15at%, 1mm in the center of the section perpendicular to the longitudinal direction In the area of 2 , the ratio of the area satisfying at least one of C > 0.85%, Si > 3.0%, Mn > 0.8%, and Cr > 2.0% in weight% is 10% or less.
- the wire rod may include 80% or more of pearlite structure and the remaining bainite structure or martensite structure in area fraction.
- the wire rod may have an average particle diameter of prior austenite of 20 ⁇ m or less.
- carbonitrides having a maximum diameter of 15 ⁇ m or more may be distributed in less than 2/cm 2 in a longitudinal and horizontal cross section within a surface depth of 1 mm.
- the wire rod may have a tensile strength of 1,400 MPa or less and a cross-sectional reduction ratio of 35% or more.
- the method for manufacturing a wire rod for a spring having improved strength and fatigue limit according to the present invention for achieving the above object is, in weight%, C: 0.6 to 0.7%, Si: 2.0 to 2.5%, Mn: 0.2 to 0.7%, Cr: 0.9 to 1.5%, P: 0.015% or less, S: 0.01% or less, Al: 0.01% or less, N: 0.01% or less, Mo: 0.25% or less, W: 0.25% or less, V: 0.05 % to 0.2% or less, Nb: 0.05% or less, preparing a bloom by continuously casting molten steel containing the remaining Fe and other unavoidable impurities; Heating the bloom to a temperature of 1,200 ° C.
- the continuous casting step may include light reduction with a total reduction of 20 mm or more.
- the light pressure is rolled to 4 mm or less for each rolling roll, and the cumulative reduction may be 60% or more when the solidification fraction is 0.6 or more.
- the steel wire for a spring with improved strength and fatigue limit according to the present invention for achieving the above object in weight%, C: 0.6 to 0.7%, Si: 2.0 to 2.5%, Mn: 0.2 to 0.7%, Cr: 0.9 to 1.5%, P: 0.015% or less, S: 0.01% or less, Al: 0.01% or less, N: 0.01% or less, Mo: 0.25% or less, W: 0.25% or less, V: 0.05% to 0.2%
- Nb 0.05% or less, including the remainder Fe and other unavoidable impurities, satisfying Mn + Cr ⁇ 1.8%, satisfying 0.05at% ⁇ Mo + W ⁇ 0.15at%, by area fraction, tempered martens It contains more than 85% of the site structure and the remaining austenite structure.
- the steel wire may have a prior austenite average particle diameter of 15 ⁇ m or less.
- carbonitrides having a maximum diameter of 15 ⁇ m or more may be distributed in less than 2 pieces/cm 2 in a longitudinal and horizontal cross section within a surface depth of 1 mm.
- the number of carbides is 10 to 50
- the maximum diameter of the carbides is 5 to 50 nm
- the V or Nb content may be 10 at% or more.
- the steel wire may have a tensile strength of 2,100 MPa or more and a cross-sectional reduction ratio of 45% or more.
- a method for manufacturing a steel wire for a spring having improved strength and fatigue limit according to the present invention for achieving the above object includes LP heat treatment of the wire rod; preparing a steel wire by drawing the wire rod subjected to the LP heat treatment; and subjecting the steel wire to QT heat treatment, wherein the LP heat treatment includes: a first austenitizing step of heating to 950 to 1100° C. within 3 minutes and then maintaining the temperature for 3 minutes or less; and passing the first austenitized wire rod through a lead bath at 650 to 700° C. within 3 minutes.
- the pearlite transformation completion time in the LP heat treatment step may be less than 130 seconds.
- the step of LA heat treatment of the wire rod is further included, and the step of LA heat treatment includes heat treatment at 650 to 750° C.; and pickling; may further include.
- the QT heat treatment step is a second austenitizing step of heating to 900 to 1000 ° C. within 3 minutes and then maintaining it for 3 minutes or less; First oil quenching at 70° C. or lower; Tempering step of heating to 450 to 550 ° C. within 3 minutes and then maintaining it for 3 minutes or less; and performing a second oil quenching at 70° C. or less.
- the spring with improved strength and fatigue limit according to the present invention for achieving the above object in weight%, C: 0.6 to 0.7%, Si: 2.0 to 2.5%, Mn: 0.2 to 0.7%, Cr: 0.9 to 1.5%, P: 0.015% or less, S: 0.01% or less, Al: 0.01% or less, N: 0.01% or less, Mo: 0.25% or less, W: 0.25% or less, V: 0.05% to 0.2% or less, Nb: 0.05% or less, including the remainder Fe and other unavoidable impurities, satisfies Mn+Cr ⁇ 1.8%, satisfies 0.05at% ⁇ Mo+W ⁇ 0.15at%, and can withstand 10 million repeated stresses. degree is 700 MPa or more.
- a method for manufacturing a spring having improved strength and fatigue limit according to the present invention for achieving the above object includes the steps of cold forming the steel wire into a spring shape; subjecting the molded spring to stress relief heat treatment; and nitriding at a temperature of 420 to 450° C. for 10 hours or more.
- the fatigue limit after the nitriding treatment can be increased by 10% or more.
- a wire rod, a steel wire, a spring, and a method for manufacturing the same which can suppress the generation of cold tissue in the center by reducing segregation in the center, secure an excellent cross-section reduction rate, and at the same time secure a tensile strength of 2,200 MPa or more.
- a wire rod, a steel wire, a spring, and a manufacturing method thereof having improved nitriding characteristics and fatigue limit by controlling the size of crystal grains and the number of precipitates.
- the wire rod for a spring with improved strength and fatigue limit contains, by weight, C: 0.6 to 0.7%, Si: 2.0 to 2.5%, Mn: 0.2 to 0.7%, Cr: 0.9 to 1.5%, P: 0.015 % or less, S: 0.01% or less, Al: 0.01% or less, N: 0.01% or less, Mo: 0.25% or less, W: 0.25% or less, V: 0.05% to 0.2% or less, Nb: 0.05% or less, balance Fe and other unavoidable impurities, satisfies Mn + Cr ⁇ 1.8%, satisfies 0.05 at% ⁇ Mo + W ⁇ 0.15 at%, in the center 1 mm 2 area of the cross section perpendicular to the longitudinal direction, in weight%, A ratio of an area satisfying at least one of C > 0.85%, Si > 3.0%, Mn > 0.8%, and Cr > 2.0% is 10% or less.
- the content of C is 0.6 to 0.7%.
- C is an element that improves the strength of the material, and may be added in an amount of 0.6% or more to ensure sufficient strength of the material.
- the C content is excessive, the impact characteristics significantly decrease after QT (Quenching & Tempering) heat treatment, and the possibility of low-temperature texture greatly increases during wire production, resulting in inferior wire quality.
- the LP heat treatment time which is one of the steel wire manufacturing processes, is greatly increased, and productivity may be lowered. Considering this, the upper limit of the C content may be limited to 0.7%.
- the content of Si is 2.0 to 2.5%.
- Si is not only used for deoxidation of steel, but also is an element that is advantageous for securing strength through solid solution strengthening, and may be added in an amount of 2.0% or more to suppress a decrease in strength during nitriding and improve deformation resistance of a spring.
- the Si content is excessive, surface decarburization may be caused, and workability of the material may be deteriorated.
- the upper limit of the Si content may be limited to 2.5%.
- the content of Mn is 0.2 to 0.7%.
- Mn is a hardenability improving element, and may be added in an amount of 0.2% or more to secure hardenability and high-strength tempered martensitic structure of the material, and fix S as Mn to make it harmless.
- the Mn content is excessive, the quality may deteriorate due to segregation. Considering this, the upper limit of the Mn content may be limited to 0.7%.
- the content of Cr is 0.9 to 1.5%.
- Cr is a hardenability improving element together with Mn, and may be added in an amount of 0.9% or more to improve the softening resistance of steel during nitriding treatment.
- the Cr content is excessive, the toughness of the steel wire is greatly reduced and the generation of a low-temperature structure is promoted during cooling of the wire rod.
- the upper limit of the Cr content may be limited to 1.5%.
- the content of P is 0.015% or less.
- P is an element that is segregated at the grain boundaries to reduce the toughness of the material and the resistance to delayed hydrogen fracture, it is desirable to exclude it from the steel material as much as possible. Considering this, the upper limit of the P content may be limited to 0.015%.
- the content of S is 0.01% or less.
- S like P
- MnS reduced hydrogen fracture resistance
- the content of Al is 0.01% or less.
- Al is a strong deoxidizing element that can remove oxygen in steel to increase cleanliness, but it can form Al 2 O 3 inclusions and reduce fatigue resistance.
- the upper limit of the Al content may be limited to 0.01%.
- the content of N is 0.01% or less.
- N is an impurity, but combines with Al or V to form coarse AlN or VN precipitates that do not dissolve during heat treatment. Considering this, the upper limit of the N content may be limited to 0.01%.
- the content of Mo is 0.25% or less.
- Mo is an element that improves softening resistance in materials for nitriding treatment and increases strength during tempering by forming carbides together with V.
- Mo is an element that forms MC carbide to maintain the strength of the material even during long-term heat treatment.
- the Mo content is excessive, the formation of a pearlite structure is suppressed, and the quality of the wire rod may be deteriorated due to the formation of a low-temperature structure after rolling the wire rod.
- the Mo content is excessive, pearlite transformation is suppressed even during LP heat treatment before wire drawing, so that the pearlite transformation time increases, resulting in a significant decrease in productivity.
- the upper limit of the Mo content may be limited to 0.25%.
- the content of W is 0.25% or less.
- W is an element that can improve softening resistance in nitriding materials, and like Mo, it can form MC carbide to maintain the strength of the material even during long-term heat treatment.
- the W content is excessive, the formation of pearlite may be suppressed and the formation of a low-temperature structure may be promoted in the wire rod.
- the upper limit of the W content may be limited to 0.25%.
- the content of V is 0.05 to 0.2%.
- V is an element that improves softening resistance in the material for nitriding treatment, and increases strength during tempering by forming carbides, and can maintain strength even during long-term nitriding treatment.
- V unlike Mo and W, has a high solid solution temperature of carbides and serves to maintain the size of old austenite grains.
- V accelerates pearlite transformation low-temperature structure can be suppressed during wire rod production, and the constant temperature transformation time during LP heat treatment can be shortened, so productivity can be improved during the steel wire manufacturing process, so 0.05% or more can be added.
- the content of V is excessive, coarse carbonitrides may be formed in the process of producing the wire rod, and the temperature of the heating furnace should be increased during wire rod rolling. Considering this, the upper limit of the V content may be limited to 0.2%.
- the content of Nb is 0.05% or less.
- Nb is a carbonitride forming element, and has a higher solid solution temperature than V, so the control effect of the grain size of prior austenite compared to V is excellent.
- the content of Nb is excessive, a problem of coarsening the grain size of prior austenite may occur.
- the upper limit of the Nb content may be limited to 0.05%, and when the grain size of prior austenite is controlled through the manufacturing process, the addition of Nb may be omitted.
- the remaining components are iron (Fe).
- Fe iron
- the wire rod having improved strength and fatigue limit according to an embodiment of the present invention may satisfy Mn+Cr ⁇ 1.8% in terms of weight%.
- the wire rod having improved strength and fatigue limit according to an embodiment of the present invention may satisfy 0.05at% ⁇ Mo+W ⁇ 0.15at%.
- at% means atomic weight %.
- the wire rod according to an embodiment of the present invention can secure a pearlite transformation completion time of less than 130 seconds during LP (Lead Patenting) heat treatment.
- the LP heat treatment process may include heating at 950 to 1100 °C and then rapidly cooling to 650 to 750 °C.
- the pearlite transformation completion time exceeds 130 seconds during the LP heat treatment, a problem of reduced productivity occurs.
- the wire rod having improved strength and fatigue limit according to an embodiment of the present invention may include a pearlite structure of 80% or more in area fraction.
- the wire rod having improved strength and fatigue limit according to an embodiment of the present invention may have an average particle diameter of prior austenite of 20 ⁇ m or less.
- the prior austenite average particle diameter exceeds 20 ⁇ m, the time of the LP heat treatment process increases and the workability of the wire rod deteriorates.
- the wire rod having improved strength and fatigue limit according to an embodiment of the present invention has, in weight%, C > 0.85%, Si > 3.0%, Mn > 0.8% in the center 1 mm 2 area of the cross section perpendicular to the longitudinal direction.
- Cr > 2.0% may be less than 10%.
- carbonitrides having a maximum diameter of 15 ⁇ m or more are distributed in less than 2/cm 2 in a cross section horizontal to the longitudinal direction within a surface depth of 1 mm.
- carbonitrides of 15 ⁇ m or more When carbonitrides of 15 ⁇ m or more are present on the surface of the wire rod, fatigue fracture may occur in the material. Therefore, it is preferable that carbonitrides having a maximum diameter of 15 ⁇ m or more exist in an amount of less than 2/cm 2 in a longitudinal and horizontal cross section within a surface depth of 1 mm.
- the wire rod having improved strength and fatigue limit according to an embodiment of the present invention may have a tensile strength of 1,400 MPa or less and an area reduction ratio (RA) of 35% or more.
- a method for manufacturing a wire rod for a spring having improved strength and fatigue limit in weight%, C: 0.6 to 0.7%, Si: 2.0 to 2.5%, Mn: 0.2 to 0.7%, Cr: 0.9 to 1.5%, P: 0.015% or less, S: 0.01% or less, Al: 0.01% or less, N: 0.01% or less, Mo: 0.25% or less, W: 0.25% or less, V: 0.05% to 0.2% or less, Nb : preparing a bloom by continuously casting molten steel containing 0.05% or less of Fe and other unavoidable impurities; Heating the bloom to a temperature of 1,200 ° C.
- the continuous casting step may include light reduction with a total reduction of 20 mm or more.
- the total amount of reduction is the amount of reduction from the start of reduction to the end of reduction.
- the total reduction is less than 20 mm, it is difficult to secure the effect of removing segregation under light pressure, so the total reduction under light pressure can be controlled to 20 mm or more to minimize segregation of the wire rod.
- each of the light pressure rolling rolls may be rolled to 4 mm or less, and the cumulative reduction may be 60% or more when the solidification fraction is 0.6 or more.
- the solidification fraction means the ratio of the weight of molten steel that has become a solid phase to the weight of all molten steel.
- the casting speed is too slow, solidification is completed before light pressure, and the ratio of the liquid phase to the solid phase is too low, so it is difficult to secure the effect of removing segregation under light pressure.
- the casting speed is too fast, the ratio of the liquid phase to the solid phase is too high, and segregation due to solidification shrinkage is generated, which is not preferable. Therefore, it is necessary to control the casting speed so that the reduction amount is 60% or more when the solidification fraction is 0.6 or more.
- Mold-EMS Mold Electro Magnetic Stirrer
- Strand-EMS can follow the conditions of the existing spring steel or can be set arbitrarily.
- the prepared bloom can be heated to a temperature of 1,200 ° C. or higher and then rolled into a billet to minimize internal carbonitrides.
- the billet may be heat treated at 1,030 ° C or higher and then rolled into a wire rod at a temperature of 1,000 ° C or lower.
- the V component in the material is not sufficiently melted to dissolve carbides, resulting in a decrease in softening resistance in the final product.
- the rolling with a wire rod may be performed at a temperature of 1000° C. or less so that the coiling temperature may be performed at 900° C. or less.
- the rolled wire may be wound at a temperature of 800 to 900 °C.
- the step of winding the rolled wire rod may be performed at a temperature of 800 to 900 °C.
- the wound wire may be cooled at a rate of 0.5 to 2° C./s.
- spring steel for nitriding treatment needs to suppress the low-temperature structure because a lot of high-alloy components are added.
- Decarburization may occur when the wound wire is cooled at a rate of less than 0.5° C./s.
- the cooling rate exceeds 2 ° C. / s, fracture may occur in the material due to the low-temperature structure.
- the spring steel wire having improved strength and fatigue limit according to an embodiment of the present invention may satisfy Mn+Cr ⁇ 1.8%.
- the spring steel wire having improved strength and fatigue limit according to an embodiment of the present invention may satisfy 0.05at% ⁇ Mo+W ⁇ 0.15at%.
- the steel wire for a spring having improved strength and fatigue limit according to an embodiment of the present invention may include, in area fraction, 85% or more of a tempered martensite structure and the remaining austenite structure.
- the spring steel wire having improved strength and fatigue limit according to an embodiment of the present invention may have an average particle diameter of prior austenite of 15 ⁇ m or less.
- the quality of the material is deteriorated, such as a low-temperature structure due to central segregation, and workability is lowered, resulting in an increase in breakage frequency during spring processing of the steel wire.
- the above-described area exceeds 10%, the carbide effect may be reduced due to the concentration of carbide-forming elements in the center.
- the number of carbonitrides having a maximum diameter of 15 ⁇ m or more is 2 per 100 mm length in a cross section horizontal to the longitudinal direction within a surface depth of 1 mm. may be less than
- fatigue fracture may occur in the material. It is preferable that less than two exist per 100 mm length in the cross section horizontal to the longitudinal direction within a surface depth of 1 mm.
- the number of carbides is 10 to 50 in an area of 100 ⁇ m 2 , the carbide has a maximum diameter of 5 to 50 nm, and V or The Nb content may be 10 at% or more.
- carbide containing V or Nb when it starts to grow larger than 10 nm, it grows with not only V but also other carbide-forming elements such as Cr and Mo, so it is a carbide-forming element to be used for suppressing the growth of former austenite grains and for precipitation hardening. should be properly distributed.
- the number of carbides having a maximum diameter of 5 to 50 nm is less than 10, it is difficult to control the grain size of prior austenite.
- the number of carbides having a maximum diameter of 5 to 50 nm exceeds 50, the amount to be utilized for precipitation hardening of 5 nm or less may be reduced, and the tensile strength of the steel wire may be lowered.
- the steel wire for a spring having improved strength and fatigue limit according to an embodiment of the present invention may have a tensile strength of 2,100 MPa or more and a section reduction ratio (RA) of 45% or more.
- a method for manufacturing a steel wire for a spring according to an embodiment of the present invention includes LA heat treatment of a wire rod according to an embodiment of the present invention; LP heat treatment; and preparing a steel wire by drawing the wire rod. and QT heat-treating the steel wire.
- low temperature annealing may be performed on the wire rod according to an embodiment of the present invention at 650 to 750 ° C.
- the LA heat treatment step is preferably performed within 2 hours because carbides coarsen as the process time increases, making it difficult to control carbides in subsequent processes.
- the strength of the wire rod can be lowered to 1,200 MPa or less, and the LA heat treatment step can be omitted if necessary.
- LP Lead Patenting, LP
- the LP heat treatment is a first austenitizing step of heating to 950 to 1100 ° C within 3 minutes and then maintaining it for 3 minutes or less, and the first austenitized wire rod in a lead bath of 650 to 700 ° C within 3 minutes It may include a passing step.
- an austenitizing process is performed to secure the austenite structure and at the same time to re-dissolve the coarsened carbides in the LA process. have.
- the first austenized wire rod is rapidly cooled by passing through a lead bath at 650 to 750 ° C. within 3 minutes to undergo constant temperature transformation, and a pearlite structure can be secured.
- a lead bath When the temperature of the lead bath is less than 650 ° C, a low-temperature structure may be formed.
- the lead bath temperature exceeds 750 ° C., the carbide may be coarsened and the strength may be reduced.
- a steel wire may be prepared by drawing the wire rod subjected to the LP heat treatment.
- the wire diameter of the prepared steel wire may be 5 mm, and LP heat treatment may be performed again to secure the wire diameter of the steel wire to 2 mm or less.
- the prepared steel wire may be subjected to a QT heat treatment process.
- the QT heat treatment step a second austenitizing step of heating to 900 to 1000 ° C. within 3 minutes and then maintaining it for 3 minutes or less; First oil quenching at 70° C. or lower; Tempering step of heating to 450 to 550 ° C. within 3 minutes and then maintaining it for 3 minutes or less; and performing a second oil quenching at 70° C. or lower.
- the austenitizing temperature may be performed at 900 to 1000 ° C. to maintain fine carbides precipitated during LP heat treatment.
- the austenitizing process in the QT heat treatment step is preferably performed for 6 minutes or less.
- the tempering temperature when the tempering temperature is less than 450° C., the nitriding treatment temperature is lowered, additional carbide formation cannot be induced, and toughness deteriorates.
- the tempering temperature exceeds 550 ° C. in the QT heat treatment step, sufficient strength cannot be secured.
- C 0.6 to 0.7%, Si: 2.0 to 2.5%, Mn: 0.2 to 0.7%, Cr: 0.9 to 1.5%, P : 0.015% or less, S: 0.01% or less, Al: 0.01% or less, N: 0.01% or less, Mo: 0.25% or less, W: 0.25% or less, V: 0.05% to 0.2% or less, Nb: 0.05% or less, It contains the remaining Fe and other unavoidable impurities, satisfies Mn+Cr ⁇ 1.8%, and satisfies 0.05at% ⁇ Mo+W ⁇ 0.15at%.
- the fatigue limit of the spring according to an embodiment of the present invention increases by 10% or more after nitriding.
- the fatigue limit means a limit that can withstand more than 10 million repeated loads during a fatigue test after designing a spring.
- the spring according to an embodiment of the present invention may have a fatigue limit of 700 MPa or more capable of withstanding stress repeated 10 million times.
- the change in strength before and after nitriding treatment is 15% or less, and the nitriding treatment temperature may be 430 ° C. or more.
- a method for manufacturing a spring having improved strength and fatigue limit according to an embodiment of the present invention includes cold forming a steel wire according to an embodiment of the present invention to form a spring; subjecting the molded spring to stress relief heat treatment; and nitriding.
- the steel wire according to an embodiment of the present invention can improve the fatigue limit through nitriding before the shot peening step in the spring manufacturing process.
- the nitriding treatment temperature is too low, nitrogen cannot properly penetrate the surface, and if the nitriding treatment temperature is too high, the hardness of the center of the material decreases, making it impossible to secure the desired strength of the material.
- the nitriding process may be performed at a temperature of 420 to 450° C. for 10 hours or more.
- blooms were prepared by performing a casting process at a total diameter reduction of 10 to 25 mm.
- the prepared bloom was subjected to homogenization heat treatment at 1,200 ° C, heat treatment at 1050 ° C, and then hot-rolled to a final wire diameter of 6.5 mm while lowering the temperature to 850 ° C, to prepare a wire rod having a final wire diameter of 6.5 mm. Thereafter, the rolled wire rod was wound at 800 to 900 ° C and then cooled at a rate of 1 ° C / s.
- Table 2 below shows the at% content of W + Mo and the total reduction in pressure in Examples and Comparative Examples.
- the segregation area in Table 2 below was derived by analyzing the center 1 mm 2 of the cross section perpendicular to the longitudinal direction of the manufactured wire rod.
- the 'C segregation area' in Table 2 means the ratio of the area satisfying C > 0.85% by weight in the area of 1 mm 2 in the center of the section perpendicular to the longitudinal direction.
- 'Si segregation area' means the ratio of the area satisfying Si > 3.0% by weight in the central 1 mm 2 area of the cross section perpendicular to the longitudinal direction.
- 'Mn segregation area' means the ratio of the area satisfying Mn > 0.8% by weight in the center 1 mm 2 area of the cross section perpendicular to the longitudinal direction.
- 'Cr segregation area' means the ratio of the area satisfying Cr > 2.0% by weight in the center 1 mm 2 area of the cross section perpendicular to the longitudinal direction.
- the segregation area was measured using an electron probe X-ray Micro Analyzer (EPMA) having a model name of EMPA-1600.
- EPMA electron probe X-ray Micro Analyzer
- Example 1 0.11 25 mm ⁇ 1% 2.5 ⁇ 1% 2.5 ⁇ 7%
- Example 2 0.08 25mm ⁇ 1% 4.3 ⁇ 1% 2.3 ⁇ 8.6%
- Comparative Example 1 0.11 10mm 5.5 11.2 3.1% 10.2 30%
- Comparative Example 2 0.08 25mm ⁇ 1% 4.5 ⁇ 1% 2.2 ⁇ 8.7%
- Comparative Example 3 0.17 25mm ⁇ 1% 3.2 ⁇ 1% 3.4 ⁇ 8.6%
- Comparative Example 4 0.11 25 mm ⁇ 1% 4.2 ⁇ 1% 2.4 ⁇ 8.6%
- Examples 1 and 2 were satisfied with the alloy composition and total light reduction presented by the present invention, so that the sum of the segregated areas of C, Si, Mn, and Cr was less than 10%.
- Comparative Example 1 as a result of the total hardness being less than 20 mm of 10 mm, the sum of the segregated areas of C, Si, Mn, and Cr reached 30%.
- Table 3 shows the tensile strength, area reduction ratio (RA), center low-temperature structure, prior austenite average particle diameter, pearlite structure, and number of carbonitrides of the prepared wire rod.
- the average particle diameter of old austenite, the pearlite structure, and the number of carbonitrides were measured using a scanning electron microscope (SEM) with model name JEOL, JSM-6610LV.
- 'O' in Table 3 below means the case where the low-temperature structure exceeds 20% in area fraction, and 'X' means 'X' when the area fraction of the low-temperature structure is 20% or less.
- the number of carbonitrides in Table 3 below is the maximum diameter of 15 when the microstructure of the longitudinal and horizontal cross-section is measured after preparing 10 specimens with a length of 1 cm by dividing a 10 cm-long wire rod into 10 equal parts, and then measuring the microstructure of the longitudinal direction and the horizontal cross section within 1 mm of the surface depth. It is the number of carbonitrides larger than ⁇ m.
- Examples 1 and 2 did not form a low-temperature structure in the center, and the average particle diameter of prior austenite was formed to 20 ⁇ m or less.
- Examples 1 and 2 had 6 or more specimens having a pearlite structure of 80% or more among 8 specimens, and had excellent workability with a tensile strength of 1400 MPa or less.
- no carbonitride was formed on the surface.
- Comparative Example 1 had a tensile strength exceeding 1400 MPa and a cross-sectional reduction rate of 35% or less, so the processability was inferior, and a low-temperature structure was formed in the center. In addition, in Comparative Example 1, only 5 specimens having a pearlite structure of 80% or more among 8 specimens did not form a pearlite structure of 80% or more uniformly.
- Comparative Example 2 looking at the alloy components of Table 1, as V was added at less than 0.05%, the average particle diameter of prior austenite was coarsened to 24 ⁇ m exceeding 20 ⁇ m.
- Comparative Example 3 had a tensile strength of 1510 MPa and a cross-sectional reduction rate of only 10%, resulting in poor processability and a low-temperature structure formed in the center. In addition, in Comparative Example 3, only two specimens having a pearlite structure of 80% or more among 8 specimens did not sufficiently form a pearlite structure.
- Example and Comparative Examples were pickled after LA heat treatment at 720 ° C. for 2 hours, and LP heat treatment was performed.
- the LP heat treatment was heated to the first austenitizing temperature within 3 minutes, and the rest was performed according to the conditions in Table 4 below.
- Table 4 below shows the pearlite transformation times of Examples and Comparative Examples during LP heat treatment.
- the pearlite transformation time was measured by deriving a TTT (Time-Temperature-Transformation) curve through a dilatometry experiment.
- Example 1 the pearlite transformation times were measured as 110 seconds and 105 seconds, which are less than 130 seconds, respectively, and the productivity was excellent. In contrast, in Comparative Example 3, the pearlite transformation time was measured at 130 seconds, and productivity was inferior to the extent that on-site production was difficult.
- the examples and comparative examples subjected to the LP heat treatment were wire-wired to produce a steel wire having a wire diameter of 3 mm.
- tempering and second quenching were performed to obtain a QT steel wire. It was heated to the second austenitizing temperature within 3 minutes, and the first quenching and the second quenching were performed in oil at 60 °C. The rest was performed according to the conditions in Table 5 below.
- the number of carbides means the number of carbides having a maximum diameter of 5 to 50 nm and a V or Nb content of 10 at% or more in an area of 100 ⁇ m 2 .
- the number of carbides is a value obtained by measuring 8 random points of 100 ⁇ m 2 on the surface of the wire using a FEI Tecnai OSIRIS transmission electron microscope (TEM), and then averaging the measured values of the 8 points.
- Examples 1 and 2 secured excellent tensile strength of 2200 MPa or more and at the same time secured a cross-sectional reduction rate of 45% or more.
- the number of carbides was 10 to 50.
- Comparative Example 1 In contrast, in Comparative Example 1, the area reduction rate was only 32%, and the number of carbides exceeded 50. In Comparative Example 2, the tensile strength was inferior to 2200 MPa or less, and the number of carbides was formed to be less than 10, so that it was difficult to control the average grain diameter of prior austenite. Comparative Example 4 was inferior in tensile strength to 2200 MPa or less, and the number of carbides exceeded 50.
- the formed spring was subjected to heat treatment and then nitriding at 420 to 450 ° C.
- Table 7 shows whether the spring was damaged during forming, the fatigue limit, and the fatigue limit value after nitriding treatment.
- Examples 1 and 2 had excellent processability and were not damaged, and the fatigue limit was measured at 650 MPa or more before nitriding treatment, so the fatigue limit was excellent. In addition, Examples 1 and 2 had a fatigue limit of 750 MPa or more after nitriding treatment, and the fatigue limit after nitriding treatment was increased by 10% or more compared to before nitriding treatment, so the nitriding treatment characteristics were excellent.
- Comparative Examples 1 and 2 were damaged due to poor workability, and after nitriding treatment, the fatigue limit increased to less than 10% compared to before nitriding treatment.
- the alloy composition and manufacturing conditions by optimizing the alloy composition and manufacturing conditions, excellent tensile strength and section reduction rate are secured, and at the same time, nitriding treatment characteristics and fatigue limit are improved, so that it can be applied to materials such as automobile transmission gears and engine valves. .
- a spring wire rod a steel wire, a spring with improved strength and fatigue limit, and a manufacturing method thereof.
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Abstract
Description
합금원소(중량%)Alloy element (% by weight) | |||||||||||
CC | SiSi | MnMn | CrCr | PP | SS | MoMo | VV | AlAl | NbNb | WW | |
실시예1Example 1 | 0.630.63 | 2.22.2 | 0.30.3 | 1.21.2 | 0.0090.009 | 0.0050.005 | 0.20.2 | 0.150.15 | <0.003<0.003 | 0.020.02 | |
실시예2Example 2 | 0.630.63 | 2.22.2 | 0.30.3 | 1.21.2 | 0.0110.011 | 0.0050.005 | 0.150.15 | 0.150.15 | <0.003<0.003 | 0.10.1 | |
비교예1Comparative Example 1 | 0.630.63 | 2.22.2 | 0.30.3 | 1.21.2 | 0.0090.009 | 0.0050.005 | 0.20.2 | 0.150.15 | <0.003<0.003 | 0.020.02 | |
비교예2Comparative Example 2 | 0.630.63 | 2.22.2 | 0.30.3 | 1.21.2 | 0.0110.011 | 0.0050.005 | 0.150.15 | 0.020.02 | <0.003<0.003 | 0.10.1 | |
비교예3Comparative Example 3 | 0.630.63 | 2.22.2 | 0.30.3 | 1.21.2 | 0.0090.009 | 0.0050.005 | 0.20.2 | 0.150.15 | <0.003<0.003 | 0.020.02 | 0.20.2 |
비교예4Comparative Example 4 | 0.630.63 | 2.22.2 | 0.30.3 | 1.21.2 | 0.0090.009 | 0.0050.005 | 0.20.2 | 0.150.15 | <0.003<0.003 | 0.020.02 |
W+Mo (at%)W+Mo (at%) |
총 경압하량 (mm)total pressure load (mm) |
C 편석면적(%)C Segregation area (%) |
Si 편석면적(%)Si Segregation area (%) |
Mn 편석면적(%)Mn Segregation area (%) |
Cr 편석면적(%)Cr Segregation area (%) |
C, Si, Mn, Cr 편석면적 합(%)Sum of C, Si, Mn, Cr segregation area (%) | |
실시예1Example 1 | 0.110.11 | 25 mm25 mm | <1%<1% | 2.52.5 | <1%<1% | 2.52.5 | <7%<7% |
실시예2Example 2 | 0.080.08 | 25 mm25mm | <1%<1% | 4.34.3 | <1%<1% | 2.32.3 | <8.6%<8.6% |
비교예1Comparative Example 1 | 0.110.11 | 10 mm10mm | 5.55.5 | 11.211.2 | 3.1%3.1% | 10.210.2 | 30%30% |
비교예2Comparative Example 2 | 0.080.08 | 25 mm25mm | <1%<1% | 4.54.5 | <1%<1% | 2.22.2 | <8.7%<8.7% |
비교예3Comparative Example 3 | 0.170.17 | 25 mm25mm | <1%<1% | 3.23.2 | <1%<1% | 3.43.4 | <8.6%<8.6% |
비교예4Comparative Example 4 | 0.110.11 | 25 mm25 mm | <1%<1% | 4.24.2 | <1%<1% | 2.42.4 | <8.6%<8.6% |
인장강도(MPa)Tensile strength (MPa) | 선재 단면감소율(%)Wire rod section reduction rate (%) |
중심부 저온조직center cold tissue |
구오스테나이트 평균 입경 (㎛)Old austenite average grain size (μm) |
펄라이트 조직perlite group |
탄질화물 개수number of carbonitrides | |
실시예1Example 1 | 12211221 | 4242 | XX | 1414 | 7/87/8 | 00 |
실시예2Example 2 | 12311231 | 3535 | XX | 1818 | 8/88/8 | 00 |
비교예1Comparative Example 1 | 14551455 | 2525 | OO | 2020 | 5/85/8 | 22 |
비교예2Comparative Example 2 | 12531253 | 3535 | XX | 2424 | 7/87/8 | 00 |
비교예3Comparative Example 3 | 15101510 | 1010 | OO | 1515 | 2/82/8 | 00 |
비교예4Comparative Example 4 | 12331233 | 4242 | XX | 1616 | 8/88/8 | 00 |
LP 열처리LP heat treatment | LP 열처리 시 펄라이트 변태 시간(초)Perlite transformation time (seconds) during LP heat treatment | ||||
제1 오스테나이타이징Primary austenitizing | 납조lead | ||||
온도 (℃)temperature (℃) |
유지시간 (분)holding time (minute) |
온도 (℃)temperature (℃) |
통과시간 (분)transit time (minute) |
||
실시예1Example 1 | 10001000 | 33 | 675675 | 22 | 110110 |
실시예2Example 2 | 10001000 | 33 | 675675 | 22 | 105105 |
비교예1Comparative Example 1 | 10001000 | 33 | 675675 | 22 | 110110 |
비교예2Comparative Example 2 | 10001000 | 33 | 675675 | 22 | 112112 |
비교예3Comparative Example 3 | 10001000 | 33 | 675675 | 22 | 130130 |
비교예4Comparative Example 4 | 930930 | 33 | 690690 | 22 | 110110 |
QT 열처리QT heat treatment | ||||
제2 오스테나이타이징Second austenitizing | 템퍼링Tempering | |||
온도(℃)Temperature (℃) | 유지시간(분)Hold time (minutes) | 온도(℃)Temperature (℃) | 유지시간(분)Hold time (minutes) | |
실시예1Example 1 | 930930 | 22 | 470470 | 22 |
실시예2Example 2 | 930930 | 22 | 470470 | 22 |
비교예1Comparative Example 1 | 930930 | 22 | 470470 | 22 |
비교예2Comparative Example 2 | 930930 | 22 | 470470 | 22 |
비교예3Comparative Example 3 | 930930 | 22 | 470470 | 22 |
비교예4Comparative Example 4 | 930930 | 22 | 470470 | 22 |
QT강선 인장강도(MPa)QT steel wire tensile strength (MPa) | QT강선 단면감소율(%)QT steel wire section reduction rate (%) | 탄화물 개수carbide count | |
실시예1Example 1 | 22422242 | 5151 | 3131 |
실시예2Example 2 | 22322232 | 4949 | 2323 |
비교예1Comparative Example 1 | 22322232 | 3232 | 6565 |
비교예2Comparative Example 2 | 21802180 | 4444 | 22 |
비교예3Comparative Example 3 | 23522352 | 4444 | 2424 |
비교예4Comparative Example 4 | 21202120 | 4646 | 6161 |
파손여부Damage | 질화처리 전 피로한도(MPa)Fatigue limit before nitriding (MPa) | 질화처리 후 피로한도(MPa)Fatigue limit after nitriding (MPa) | |
실시예1Example 1 | XX | 700700 | 780780 |
실시예2Example 2 | XX | 710710 | 780780 |
비교예1Comparative Example 1 | OO | 680680 | 750750 |
비교예2Comparative Example 2 | OO | 650650 | 700700 |
비교예3Comparative Example 3 | XX | 700700 | 770770 |
비교예4Comparative Example 4 | XX | 660660 | 710710 |
Claims (15)
- 중량%로, C: 0.6 내지 0.7%, Si: 2.0 내지 2.5%, Mn: 0.2 내지 0.7%, Cr: 0.9 내지 1.5%, P: 0.015% 이하, S: 0.01% 이하, Al: 0.01% 이하, N: 0.01% 이하, Mo: 0.25% 이하, W: 0.25% 이하, V: 0.05% 내지 0.2% 이하, Nb: 0.05% 이하, 나머지 Fe 및 기타 불가피한 불순물을 포함하고,In weight percent, C: 0.6 to 0.7%, Si: 2.0 to 2.5%, Mn: 0.2 to 0.7%, Cr: 0.9 to 1.5%, P: 0.015% or less, S: 0.01% or less, Al: 0.01% or less, N: 0.01% or less, Mo: 0.25% or less, W: 0.25% or less, V: 0.05% to 0.2% or less, Nb: 0.05% or less, remaining Fe and other unavoidable impurities,Mn+Cr≤1.8%를 만족하고,Satisfying Mn+Cr≤1.8%,0.05at%≤Mo+W≤0.15at%를 만족하고, Satisfying 0.05at%≤Mo+W≤0.15at%,길이 방향과 수직한 단면의 중심부 1mm2 면적에서, 중량%로, C > 0.85%, Si > 3.0%, Mn > 0.8%, Cr > 2.0% 중 하나 이상을 만족하는 면적의 비율이 10% 이하인, 강도 및 피로한도가 향상된 스프링용 선재.In the center 1 mm 2 area of the cross section perpendicular to the longitudinal direction, in weight%, the ratio of the area satisfying one or more of C > 0.85%, Si > 3.0%, Mn > 0.8%, Cr > 2.0% is 10% or less, Spring wire with improved strength and fatigue limit.
- 제1항에 있어서,According to claim 1,면적분율로 펄라이트 조직 80% 이상, 나머지 베이나이트 조직 또는 마르텐사이트 조직을 포함하는, 강도 및 피로한도가 향상된 스프링용 선재.A wire rod for springs with improved strength and fatigue limit, containing 80% or more of pearlite structure by area fraction and remaining bainite structure or martensite structure.
- 제1항에 있어서,According to claim 1,구오스테나이트 평균 입경이 20㎛ 이하인, 강도 및 피로한도가 향상된 스프링용 선재.Wire rod for springs with improved strength and fatigue limit, with an average particle diameter of prior austenite of 20 μm or less.
- 제1항에 있어서,According to claim 1,표면 깊이 1mm 이내의 길이 방향과 수평한 단면에서, 최대 직경이 15㎛ 이상인 탄질화물이 2개/cm2 미만으로 분포하는, 강도 및 피로한도가 향상된 스프링용 선재.A spring wire with improved strength and fatigue limit, with less than 2/cm 2 carbonitrides having a maximum diameter of 15㎛ or more distributed in a longitudinal and horizontal cross section within a surface depth of 1mm.
- 제1항에 있어서,According to claim 1,인장강도는 1,400MPa 이하이고 단면감소율은 35% 이상인, 강도 및 피로한도가 향상된 스프링용 선재.A spring wire with improved strength and fatigue limit, with a tensile strength of 1,400 MPa or less and a cross section reduction of 35% or more.
- 중량%로, C: 0.6 내지 0.7%, Si: 2.0 내지 2.5%, Mn: 0.2 내지 0.7%, Cr: 0.9 내지 1.5%, P: 0.015% 이하, S: 0.01% 이하, Al: 0.01% 이하, N: 0.01% 이하, Mo: 0.25% 이하, W: 0.25% 이하, V: 0.05% 내지 0.2% 이하, Nb: 0.05% 이하, 나머지 Fe 및 기타 불가피한 불순물을 포함하는 용강을 연속 주조하여 블룸(bloom)을 마련하는 단계;In weight percent, C: 0.6 to 0.7%, Si: 2.0 to 2.5%, Mn: 0.2 to 0.7%, Cr: 0.9 to 1.5%, P: 0.015% or less, S: 0.01% or less, Al: 0.01% or less, Bloom by continuously casting molten steel containing N: 0.01% or less, Mo: 0.25% or less, W: 0.25% or less, V: 0.05% to 0.2% or less, Nb: 0.05% or less, the remainder Fe and other unavoidable impurities ) preparing;상기 블룸을 1,200℃ 이상의 온도로 가열한 후 빌렛으로 압연하는 단계;Heating the bloom to a temperature of 1,200 ° C. or higher and then rolling it into a billet;상기 빌렛을 1,030℃ 이상에서 열처리한 후 1,000℃ 이하의 온도에서 선재로 압연하는 단계;heat-treating the billet at 1,030° C. or higher and then rolling it into a wire rod at a temperature of 1,000° C. or lower;상기 선재를 800 내지 900℃의 온도에서 권취하는 단계; 및winding the wire rod at a temperature of 800 to 900° C.; and상기 권취된 선재를 0.5 내지 2℃/s의 속도로 냉각하는 단계;를 포함하는, 강도 및 피로한도가 향상된 스프링용 선재의 제조방법.A method for manufacturing a spring wire having improved strength and fatigue limit, comprising: cooling the wound wire at a rate of 0.5 to 2° C./s.
- 제6항에 있어서,According to claim 6,상기 연속 주조 단계는 총 압하량 20mm 이상으로 경압하하는 것을 포함하는, 스프링용 선재의 제조방법.The continuous casting step comprises lightly reducing the total reduction amount of 20 mm or more, a method for manufacturing a wire rod for a spring.
- 제7항에 있어서,According to claim 7,상기 경압하는,the above pressure,각 압연롤 별로 4mm 이하로 압연하며, 응고분율이 0.6 이상일 때 누적 압하량이 60% 이상인, 강도 및 피로한도가 향상된 스프링용 선재의 제조방법.A method of manufacturing a wire rod for a spring with improved strength and fatigue limit, wherein each rolling roll is rolled to a thickness of 4 mm or less, and the cumulative reduction is 60% or more when the solidification fraction is 0.6 or more.
- 중량%로, C: 0.6 내지 0.7%, Si: 2.0 내지 2.5%, Mn: 0.2 내지 0.7%, Cr: 0.9 내지 1.5%, P: 0.015% 이하, S: 0.01% 이하, Al: 0.01% 이하, N: 0.01% 이하, Mo: 0.25% 이하, W: 0.25% 이하, V: 0.05% 내지 0.2% 이하, Nb: 0.05% 이하, 나머지 Fe 및 기타 불가피한 불순물을 포함하고,In weight percent, C: 0.6 to 0.7%, Si: 2.0 to 2.5%, Mn: 0.2 to 0.7%, Cr: 0.9 to 1.5%, P: 0.015% or less, S: 0.01% or less, Al: 0.01% or less, N: 0.01% or less, Mo: 0.25% or less, W: 0.25% or less, V: 0.05% to 0.2% or less, Nb: 0.05% or less, remaining Fe and other unavoidable impurities,Mn+Cr≤1.8%를 만족하고,Satisfying Mn+Cr≤1.8%,0.05at%≤Mo+W≤0.15at%를 만족하고, Satisfying 0.05at%≤Mo+W≤0.15at%,면적분율로, 템퍼드 마르텐사이트 조직 85% 이상 및 나머지 오스테나이트 조직을 포함하는, 강도 및 피로한도가 향상된 스프링용 강선.Steel wire for springs with improved strength and fatigue limit, containing at least 85% of the tempered martensitic structure and the remaining austenite structure by area fraction.
- 제9항에 있어서,According to claim 9,구오스테나이트 평균 입경이 15㎛ 이하인, 강도 및 피로한도가 향상된 스프링용 강선.Steel wire for springs with improved strength and fatigue limit with an average particle diameter of prior austenite of 15㎛ or less.
- 제9항에 있어서,According to claim 9,표면 깊이 1mm 이내의 길이 방향과 수평한 단면에서, 최대 직경이 15㎛ 이상인 탄질화물이 2개/cm2 미만으로 분포하는, 강도 및 피로한도가 향상된 스프링용 강선.Steel wire for springs with improved strength and fatigue limit, with carbonitrides having a maximum diameter of 15㎛ or more distributed at less than 2/cm 2 in the lengthwise and horizontal cross section within a surface depth of 1mm.
- 제9항에 있어서,According to claim 9,100㎛2 면적에서, 탄화물의 개수가 10개 내지 50개이고,In an area of 100 μm 2 , the number of carbides is 10 to 50,상기 탄화물은 최대 직경이 5 내지 50nm이고, V 또는 Nb의 함량이 10at% 이상인, 강도 및 피로한도가 향상된 스프링용 강선.The carbide has a maximum diameter of 5 to 50 nm, and a V or Nb content of 10 at% or more, strength and fatigue limit improved spring steel wire.
- 제9항에 있어서,According to claim 9,인장강도가 2,100MPa 이상이고 단면감소율이 45% 이상인, 강도 및 피로한도가 향상된 스프링용 강선.Steel wire for springs with improved strength and fatigue limit, with a tensile strength of 2,100 MPa or more and a section reduction of 45% or more.
- 제1항 내지 제5항 중 어느 한 항의 선재를 LP 열처리하는 단계;LP heat treatment of the wire according to any one of claims 1 to 5;상기 LP 열처리한 선재를 신선하여 강선을 마련하는 단계; 및preparing a steel wire by drawing the wire rod subjected to the LP heat treatment; and상기 강선을 QT열처리하는 단계;를 포함하고, Including; QT heat treatment of the steel wire;상기 LP 열처리하는 단계는,The LP heat treatment step,3분 이내로 950 내지 1100℃까지 가열한 후 3분 이하로 유지하는 제1 오스테나이타이징 단계; 및A first austenitizing step of heating to 950 to 1100 ° C within 3 minutes and then maintaining it for 3 minutes or less; and상기 제1 오스테나이타이징한 선재를 650 내지 700℃의 납조에서 3분 이내로 통과시키는 단계를 포함하는, 강도 및 피로한도가 향상된 스프링용 강선의 제조방법.A method of manufacturing a steel wire for a spring with improved strength and fatigue limit, comprising the step of passing the first austenitized wire rod in a lead bath at 650 to 700 ° C within 3 minutes.
- 제14항에 있어서,According to claim 14,상기 LP 열처리하는 단계에서, In the LP heat treatment step,펄라이트 변태 완료 시간은 130초 미만인, 강도 및 피로한도가 향상된 스프링용 강선의 제조방법.A method for manufacturing a steel wire for a spring with improved strength and fatigue limit, in which the pearlite transformation completion time is less than 130 seconds.
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EP22816386.1A EP4332265A1 (en) | 2021-06-02 | 2022-05-26 | Wire rod and steel wire for spring, spring with improved strength and fatigue limit, and method for manufacturing same |
JP2023574625A JP2024521927A (en) | 2021-06-02 | 2022-05-26 | Spring wire rod, steel wire, spring with improved strength and fatigue limit, and manufacturing method thereof |
CN202280049907.XA CN117751206A (en) | 2021-06-02 | 2022-05-26 | Wire rod for spring, steel wire for spring, spring with improved strength and fatigue limit, and method for manufacturing same |
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KR20000043776A (en) | 1998-12-29 | 2000-07-15 | 이구택 | Method for producing wire rod for high strength spring |
JP2009068030A (en) * | 2007-09-10 | 2009-04-02 | Kobe Steel Ltd | Spring steel wire rod excellent in decarburization resistance and wire drawing workability and method for producing the same |
KR20110048744A (en) * | 2009-11-03 | 2011-05-12 | 주식회사 포스코 | Wire rod for drawing with excellent drawability, ultra high strength steel wire and manufacturing method of the same |
KR20120040728A (en) * | 2010-07-06 | 2012-04-27 | 신닛뽄세이테쯔 카부시키카이샤 | Drawn and heat-treated steel wire for high-strength spring, and undrawn steel wire for high-strength spring |
KR20130026135A (en) * | 2011-09-05 | 2013-03-13 | 주식회사 포스코 | Wire rod, steel wire and manufacturing method of steel wire |
KR20210036916A (en) * | 2018-07-27 | 2021-04-05 | 바오샨 아이론 앤 스틸 유한공사 | Spring steel with excellent fatigue life and its manufacturing method |
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- 2022-05-26 JP JP2023574625A patent/JP2024521927A/en active Pending
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Patent Citations (6)
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KR20000043776A (en) | 1998-12-29 | 2000-07-15 | 이구택 | Method for producing wire rod for high strength spring |
JP2009068030A (en) * | 2007-09-10 | 2009-04-02 | Kobe Steel Ltd | Spring steel wire rod excellent in decarburization resistance and wire drawing workability and method for producing the same |
KR20110048744A (en) * | 2009-11-03 | 2011-05-12 | 주식회사 포스코 | Wire rod for drawing with excellent drawability, ultra high strength steel wire and manufacturing method of the same |
KR20120040728A (en) * | 2010-07-06 | 2012-04-27 | 신닛뽄세이테쯔 카부시키카이샤 | Drawn and heat-treated steel wire for high-strength spring, and undrawn steel wire for high-strength spring |
KR20130026135A (en) * | 2011-09-05 | 2013-03-13 | 주식회사 포스코 | Wire rod, steel wire and manufacturing method of steel wire |
KR20210036916A (en) * | 2018-07-27 | 2021-04-05 | 바오샨 아이론 앤 스틸 유한공사 | Spring steel with excellent fatigue life and its manufacturing method |
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