WO2022252910A1 - Piston-type biological liquid separation bottle having inner core and separation method thereof - Google Patents

Piston-type biological liquid separation bottle having inner core and separation method thereof Download PDF

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Publication number
WO2022252910A1
WO2022252910A1 PCT/CN2022/091109 CN2022091109W WO2022252910A1 WO 2022252910 A1 WO2022252910 A1 WO 2022252910A1 CN 2022091109 W CN2022091109 W CN 2022091109W WO 2022252910 A1 WO2022252910 A1 WO 2022252910A1
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Prior art keywords
liquid
separation
cup
inner core
piston
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PCT/CN2022/091109
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French (fr)
Chinese (zh)
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魏东兵
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衷博瑞佳生物技术(上海)有限公司
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Publication of WO2022252910A1 publication Critical patent/WO2022252910A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M1/00Suction or pumping devices for medical purposes; Devices for carrying-off, for treatment of, or for carrying-over, body-liquids; Drainage systems
    • A61M1/36Other treatment of blood in a by-pass of the natural circulatory system, e.g. temperature adaptation, irradiation ; Extra-corporeal blood circuits
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04BCENTRIFUGES
    • B04B11/00Feeding, charging, or discharging bowls
    • B04B11/02Continuous feeding or discharging; Control arrangements therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04BCENTRIFUGES
    • B04B15/00Other accessories for centrifuges
    • B04B15/06Other accessories for centrifuges for cleaning bowls, filters, sieves, inserts, or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04BCENTRIFUGES
    • B04B5/00Other centrifuges
    • B04B5/04Radial chamber apparatus for separating predominantly liquid mixtures, e.g. butyrometers

Definitions

  • CN109294899A discloses "a method for preparing PBMC cells", which also includes a “piston centrifuge", which cooperates with the pneumatic device on the equipment to suck/exhaust biological liquid. Its structure is the same as that disclosed in CN1331610A. The structure of the cup is basically the same.
  • the liquid volume for a single treatment is small, and the biological liquid cannot be processed continuously. Since the single treatment volume of the "piston type" separation cup cannot exceed its maximum volume (generally 220ml-250ml), when the treatment volume of biological liquid exceeds its maximum volume, multiple cycles must be carried out; if its maximum volume is 250ml, When the amount of treatment liquid is between 40ml-150ml, the treatment can be completed directly in one time (one cycle includes inhalation ⁇ centrifugation ⁇ exhaust waste liquid ⁇ collection of target cells); and when the treatment liquid volume is 2000ml of cell fluid, then at least 8 cycles are required, and the efficiency is very low;
  • the technical solution adopted in the present invention is to provide a piston-type biological liquid separation cup with an inner core and its separation method, which can continuously process biological liquid with high efficiency, and the amount of single-treatment liquid is not limited. ; It can avoid the loss of target cells; the centrifugation path is long, the centrifugation time is sufficient, the centrifugation effect is good, and the cell recovery rate is higher.
  • the invention provides a piston-type biological liquid separation cup with an inner core
  • the separation cup includes a liquid inlet, an inner core, a separation chamber and a liquid outlet; the liquid inlet is set separately from the liquid outlet; the biological liquid passes through the The liquid inlet and the inner core enter the separation chamber; after the biological liquid is separated in the separation chamber, part of the liquid is discharged through the liquid outlet, and the rest of the liquid is discharged through the inner core and the liquid inlet.
  • the cup is a hollow transparent cylinder
  • the inner core is fixed in the cup
  • the piston is slidably arranged between the inner core and the cup, and is connected with the The inner core and the cup are in sliding and sealing fit
  • the cup, the inner core and the piston are coaxially arranged, and the cavity between the inner surface of the cup, the drainage cone above the piston and the outer surface of the inner core forms the the separation chamber.
  • the outer surface of the bottom of the cup body is provided with a first flange and a second flange, and the end surface of the bottom is provided with a stepped end surface; it also includes a base, the base is disc-shaped, and the base of the base is The bottom is provided with an air inlet, the upper part of the base is provided with a limit ring, a limit groove and a third flange, and a plurality of small holes for ventilation are evenly distributed on the limit ring, and the small holes will
  • the air inlet hole is in fluid communication with the air pressure chamber below the piston; a hollow annular bottom cover is provided outside the base, and a plurality of evenly distributed buckles are arranged on the edge of the bottom cover, and the buckles are connected with the The second flange cooperates to fix the base on the bottom of the cup body.
  • first inner liner and a second inner liner both of which are in the shape of an inverted funnel;
  • first inner liner includes a first hollow cylinder with a small end and a first large end
  • the end cone body, the outside of the first small-end hollow cylinder is provided with a stepped shaft and an annular groove;
  • the inner surface of the first small-end hollow cylinder is provided with a plurality of first support bars evenly distributed along the axial direction;
  • the second lining includes a second small-end hollow cylinder and a second large-end cone; a hollow stepped hole is provided inside the second small-end hollow cylinder;
  • a second dynamic sealing ring is arranged on the annular groove of the first inner liner;
  • the stepped shaft of the first small-end hollow cylinder on the first inner liner is inserted in a shape-fitting manner In the second stepped shaft of the fixed head, it is abutted and fixed with the third protruding ring; after the
  • the present invention also provides a separation method of the piston-type biological liquid separation cup with an inner core according to the claims, the separation method includes single treatment and continuous treatment;
  • a peristaltic pump to transport the biological fluid to be separated from the liquid inlet channel to the hemispherical gathering hole at the bottom of the inner core; the biological fluid will quickly enter the separation chamber along the diversion channel; when the biological fluid completely enters the separation cup, all the biological fluid The liquid will be located in the separation chamber; after a period of centrifugation, the heavier red blood cells will be at the outermost side of the separation chamber, and then the gradient liquid, buffy coat and plasma will be inward sequentially;
  • the air pump pumps air in reverse, the actuating piston moves downward, and at the same time the centrifuge stops slowly; the liquid in the separation chamber will flow into the hemispherical concentrating hole under the action of gravity Under the action of the peristaltic pump, the remaining liquid is sucked away from the guide tube to complete the separation;
  • the centrifuge on the A separation device drives the separation cup to rotate at high speed
  • the B equipment is powered by a peristaltic pump to transport the biological fluid from the liquid inlet channel to the hemispherical flow collecting hole at the bottom of the inner core; under the action of centrifugal force, the biological fluid climbs rapidly along the diversion channel to the circular baffle, Then climb rapidly along the waist hole and the drainage cone to the separation cavity, and the cell fluid gradually fills the separation cavity; during the process of filling the separation cavity with the biological fluid, the cells in the biological fluid are distributed in the separation cavity under the action of centrifugal force.
  • the outermost chamber, while the waste liquid is at the innermost side of the separation chamber;
  • the invention provides a piston-type biological liquid separation cup with an inner core and its separation method. Compared with the prior art, the invention has the beneficial effects of:
  • Fig. 1 is the structural representation of the piston type biological liquid separation cup with inner core of the present invention
  • Fig. 2 is the explosion schematic diagram of the piston-type biological liquid separation cup with inner core of the present invention
  • Fig. 3 is the structural representation of fixed head of the present invention.
  • Fig. 4 is the structural representation of the first liner of the present invention.
  • Fig. 5 is a schematic diagram of a section along B-B in Fig. 4;
  • Fig. 6 is the structural representation of the second liner of the present invention.
  • Fig. 8 is a structural schematic diagram of the bearing seat of the present invention.
  • Fig. 9 is a schematic structural view of the cup lid of the present invention.
  • Fig. 10 is a schematic structural view of the cup body of the present invention.
  • Fig. 11 is a schematic structural view of the piston of the present invention.
  • Fig. 13 is a schematic structural view of the base of the present invention.
  • Fig. 14 is a schematic diagram of the internal structure of the base of the present invention.
  • 15-19 are process schematic diagrams of the separation cup of the present invention when the volume of separated biological fluid can be processed in a single time;
  • 20-23 are schematic diagrams of the separation cup of the present invention when the volume of separated biological fluid needs to be processed continuously.
  • 1 fixed head 1A first stepped shaft, 1A1 stepped hole, 1B second stepped shaft, 1C circular disc, 1C1 first convex ring, 1C2 second convex ring, 1C3 third convex ring, 1C4 outer flange, 1C5 first groove, 1C6 second groove, 1D liquid inlet, liquid outlet 1E, 2 first static seal ring, 3 first dynamic seal ring, 4 bearing seat, 4A upper convex ring, 4B third groove, 4C Through hole, 4D upper stepped annular surface, 4E annular stepped surface, 5 bearings, 6 cup cover, 6A third small end hollow cylinder, 6B third large end cone, 6B1 fourth convex ring, 6B2 fourth groove, 7
  • first and second are used for description purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Thus, a feature defined as “first” and “second” may explicitly or implicitly include one or more of these features.
  • “plurality” means two or more, unless otherwise specifically defined.
  • the piston-type biological liquid separation cup with inner core mainly includes a fixed head 1, a first static seal ring 2, a first dynamic seal ring 3, a bearing seat 4, a bearing 5, a cup Cover 6, second dynamic sealing ring 7, first inner lining 8, second inner lining 9, draft tube 10, inner core 11, cup body 12, third piston sealing ring 13, first piston sealing ring 14, piston 15 ,
  • the main body of the fixing head 1 is a hollow multi-level stepped columnar body, including a first stepped shaft 1A, a second stepped shaft 1B, and a circular disc 1C.
  • the first stepped shaft 1A is provided with a hollow columnar liquid inlet 1D, and the first stepped shaft 1A is also provided with a stepped hole 1A1;
  • the second stepped shaft 1B is provided with a hollow columnar liquid outlet 1E; the bottom of the circular disc 1C
  • a first protruding ring 1C1 , a second protruding ring 1C2 and a third protruding ring 1C3 are provided, and an outer flange 1C4 , a first groove 1C5 and a second groove 1C6 are sequentially arranged between the above protruding rings from outside to inside.
  • the first inner liner 8 is shaped like an inverted funnel, and includes a first small-end hollow cylinder 8A and a first large-end cone 8B.
  • a stepped shaft 8A1 and an annular groove 8A2 are provided on the outside of the first small-end hollow cylinder 8A; three first support bars 8C evenly distributed along the axial direction are provided on the inner surface of the first small-end hollow cylinder 8A.
  • the second lining 9 is also shaped like an inverted funnel, including a hollow cylinder 9A at the second small end and a cone 9B at the second large end.
  • a hollow stepped hole 9A1 is provided inside the second small-end hollow cylinder 9A; three second support bars 9B1 are evenly distributed on the outer surface of the second large-end cone 9B.
  • the bearing seat 4 is a cylindrical hollow rotating body, the upper part of the bearing seat 4 includes an upper convex ring 4A, a third groove 4B, and a through hole 4C is arranged in the middle, and the upper convex ring 4A and the through hole There is an upper stepped annular surface 4D between 4C; the lower part of the bearing seat 4 is provided with an annular stepped surface 4E.
  • the second dynamic sealing ring 7 is arranged on the annular groove 8A2 of the first inner liner 8; the stepped shaft 8A1 of the first small-end hollow cylinder 8A on the first inner liner 8 is inserted into the second step of the fixed head 1 in a shape fit In the shaft 1B, it is abutted and fixed with the third protruding ring 1C3.
  • the base 18 is disc-shaped.
  • the bottom of the base 18 is provided with an air inlet 18A, and the upper part of the base 18 is provided with a limiting ring 18B, a limiting groove 18C and a third flange 18D, and four holes 18E for ventilation are evenly distributed on the limiting ring 18B.
  • the inner surface of the first small-end hollow cylinder 8A of the draft tube 10, the second lining 8, and the liquid inlet 1D at the top of the fixed head 1 form the liquid inlet channel;
  • the hemispherical gathering of the inner core 11 Orifice 11J, diversion cone surface 11H, annular baffle plate 11G and waist-shaped hole 11F constitute a diversion channel;
  • the inner surface of cup body 12, diversion cone surface 15E and the outer surface of inner core 11 form a separation chamber,
  • the dynamic volume of the separation cup is the largest, preferably 250ml; when the piston 15 moves upwards, the separation chamber will gradually become smaller, and when the piston 15 moves to the top, the dynamic volume of the separation cup is the smallest, preferably 250ml 30ml; strip hole 11E above the inner core 11, the outer surface of the second large-end cone 9B, the inner surface of the first small-end hollow cylinder 8A, the outside of the second small-end hollow cylinder 9A and
  • the air inlet and air outlet channels are not connected to the separation chamber at any time.
  • the separation cup provided by the present invention when the separation cup provided by the present invention is separated, the biological fluid is separated through the liquid inlet channel, the flow guide channel, the separation chamber and the liquid outlet channel in sequence, so that a fluid channel from the liquid inlet to the liquid outlet can be established in the separation cup , the centrifugation path is long, the centrifugation time is sufficient, and the centrifugation effect is better; and the inlet and outlet are separated, which can clean the liquid inlet, separation chamber, diversion chamber, liquid outlet, etc., to avoid the loss of target cells; at the same time, through the inlet and outlet
  • the gas outlet channel actuates the piston, which can change the volume of the separation chamber, and can process biological liquid continuously with high efficiency, and the amount of liquid processed at a time is not limited.
  • the centrifuge on the separation device drives the rotating assembly of the separation cup to rotate at high speed
  • a peristaltic pump to transport the cord blood to be separated from the liquid inlet channel to the hemispherical converging hole at the bottom of the inner core; similarly, the cord blood will quickly enter the separation chamber along the diversion channel; when the cord blood completely enters the separation cup, all All cord blood will be located in the separation chamber. After a period of centrifugation, the heavier red blood cells are at the outermost side of the separation chamber, and then the gradient solution, buffy coat and plasma are inward in sequence;
  • the air pump pumps air in reverse, the actuating piston moves downward, and at the same time the centrifuge stops slowly; the liquid in the separation chamber will flow into the hemispherical concentrating hole under the action of gravity Under the action of the peristaltic pump, the remaining liquid is sucked away from the guide tube to complete the separation.
  • the cell fluid with a volume of 1000ml and a cell concentration of 1 ⁇ 107 cells/ml is concentrated to a volume of 100ml.
  • the following steps are included:
  • Device B is driven by a peristaltic pump or other power source, and the cell fluid is transported from the liquid inlet channel to the hemispherical converging hole at the bottom of the inner core; under the action of centrifugal force, the cell fluid quickly climbs to the circular shape along the diversion channel Then climb up to the separation chamber quickly along the waist-shaped hole and the drainage cone surface, and the cell fluid gradually fills the separation chamber; when the cell fluid fills the separation chamber, the cells in the cell fluid are under the action of centrifugal force The bottom is distributed on the outermost side of the separation chamber, while the waste liquid is on the innermost side of the separation chamber;
  • the innermost cell-free waste liquid in the separation chamber is squeezed out; when the cell liquid is completely input into the separation cup, the outer side of the separation chamber is cells, the inner side is waste liquid, and the sum of the volume is separation
  • the maximum dynamic volume of the cup is 250ml;
  • the first feature may be in direct contact with the first feature or the first and second feature may be in direct contact with the second feature through an intermediary. touch.
  • “above”, “above” and “above” the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature.
  • “Below”, “beneath” and “beneath” the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.

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Abstract

A piston-type biological liquid separation bottle having an inner core and a separation method. The separation bottle comprises a liquid inlet, an inner core, a separation cavity, and a liquid outlet. The liquid inlet is separated from the liquid outlet; a biological liquid enters the separation cavity by means of the liquid inlet and the inner core; and after the biological liquid is separated in the separation cavity, part of the liquid is discharged by means of the liquid outlet, and the remaining liquid is discharged by means of the inner core and the liquid inlet. The method enables high-efficiency continuous processing of the biological liquid, without limiting the amount of liquid processed in a single time. The centrifugation path is long; the centrifugation time is sufficient; the centrifugation effect is better, and the cell recovery rate is higher; the inlet and outlet are separated; and the liquid inlet, separation cavity, flow guide cavity, liquid outlet, etc. can be cleaned, thus preventing the loss of target cells.

Description

一种带内核的活塞式生物液体分离杯及其分离方法Piston-type biological liquid separation cup with inner core and separation method thereof 技术领域technical field
本发明属于生物液体分离领域,具体涉及一种带内核的活塞式生物液体分离杯及其分离方法。The invention belongs to the field of biological liquid separation, and in particular relates to a piston-type biological liquid separation cup with an inner core and a separation method thereof.
背景技术Background technique
在现代生物技术中,常常需要对生物液体进行处理,获取其中的一种或者几种目标细胞。如去除外周血、脐带血中多余的血浆与红细胞,获取其中的干细胞或者免疫细胞;或者对培养后的细胞液进行浓缩、洗涤处理,清除多余的废液,获取目标浓度的细胞液。由于生物液体的体积一般不固定,如需要处理的脐带血的体积一般为40ml-150ml之间,而需要进行浓缩、洗涤的细胞液的体积一般又在200ml-50L之间,对于上述体积不固定的生物液体处理,当前比较流行的方式是使用容积可变的“活塞式”分离杯。如专利号为CN1331610A公开了一种分离生物液成分的系统,其中就重点描述了其配套的“活塞式”分离杯。其分离杯结构包括一空心离心处理室,它具有轴向的生物液进/出口;处理室具有活动活塞,在其配套设备的“空气泵”的作用下,“吸入”定量的生物液到处理室,处理完毕后,活塞向上运动并通过出口挤出处理过的生物液成分;通过配套设备的光学装置来监测活塞位置,配合设备上的压力调节阀装置选择性的连通处理室和容器,或将它们的连通切断。专利号为CN109294899A公开了“一种PBMC细胞的制备方法”,该方法同样包含一个“活塞离心筒”,配合设备上的气动装置吸入/排除生物液体,其结构与专利号为CN1331610A所公开的分离杯的结构基本相同。In modern biotechnology, it is often necessary to process biological fluids to obtain one or several target cells. Such as removing excess plasma and red blood cells in peripheral blood and umbilical cord blood to obtain stem cells or immune cells; or concentrating and washing the cultured cell liquid to remove excess waste liquid to obtain the target concentration of cell liquid. Since the volume of biological fluid is generally not fixed, for example, the volume of umbilical cord blood that needs to be processed is generally between 40ml-150ml, and the volume of cell fluid that needs to be concentrated and washed is generally between 200ml-50L. The above volume is not fixed. The current popular way to deal with biological liquids is to use a "piston type" separation cup with variable volume. For example, the patent No. CN1331610A discloses a system for separating biological fluid components, in which the supporting "piston type" separation cup is emphatically described. Its separation cup structure includes a hollow centrifugal treatment chamber, which has an axial biological fluid inlet/outlet; the treatment chamber has a movable piston, and under the action of the "air pump" of its supporting equipment, "suck" a certain amount of biological fluid into the treatment chamber. After processing, the piston moves upwards and squeezes out the processed biological fluid components through the outlet; the position of the piston is monitored through the optical device of the supporting equipment, and the pressure regulating valve device on the equipment is selectively connected to the processing chamber and the container, or Cut off their connections. Patent No. CN109294899A discloses "a method for preparing PBMC cells", which also includes a "piston centrifuge", which cooperates with the pneumatic device on the equipment to suck/exhaust biological liquid. Its structure is the same as that disclosed in CN1331610A. The structure of the cup is basically the same.
活塞式分离杯可以比较灵活的处理体积不固定的生物液体,但当前技术的分离杯存在如下的问题:Piston-type separation cups can flexibly handle biological liquids with variable volumes, but the separation cups of the current technology have the following problems:
(1)单次处理的液量小,不能连续处理生物液体。由于“活塞式”分离杯单次处理液量不能超过其最大容积(一般为220ml-250ml),当生物液体的处理量超过其最大容积时,就必须进行多个循环;如其最大容积为250ml,当处理液量为40ml-150ml之间的脐带血时,只需1次便可以直接完成处理(1个循环包含吸入液体→离心分离→排除废液→收集目标细胞);而当处理液量为2000ml的细胞液时,那么便需要进行至少8个循环,效率很低;(1) The liquid volume for a single treatment is small, and the biological liquid cannot be processed continuously. Since the single treatment volume of the "piston type" separation cup cannot exceed its maximum volume (generally 220ml-250ml), when the treatment volume of biological liquid exceeds its maximum volume, multiple cycles must be carried out; if its maximum volume is 250ml, When the amount of treatment liquid is between 40ml-150ml, the treatment can be completed directly in one time (one cycle includes inhalation→centrifugation→exhaust waste liquid→collection of target cells); and when the treatment liquid volume is 2000ml of cell fluid, then at least 8 cycles are required, and the efficiency is very low;
(2)入口附近的目标细胞被浪费,降低了目标细胞回收率。由于分离杯的入口、出口 相同,每次吸入要分离的生物液体时,必然会残留一些在入口处。在离心完成后,会首先排除“废液”,在入口处含有目标细胞的生物液体也被一起排出了,浪费了宝贵的目标细胞。循环次数越多,浪费的目标细胞也就越多。(2) The target cells near the entrance are wasted, which reduces the target cell recovery rate. Because the inlet and the outlet of the separation cup are the same, every time the biological liquid to be separated is inhaled, some will inevitably remain at the inlet. After the centrifugation is completed, the "waste liquid" will be removed first, and the biological fluid containing the target cells at the inlet is also discharged together, wasting precious target cells. The more cycles, the more target cells are wasted.
(3)每个循环越靠后吸入的生物液体,越靠近旋转轴心位置,(相对于开始吸入生物液体)离心时间越短,离心越不充分。生物液体的离心充分与否,和离心时间与离心力息息相关;由于离心力G=ω 2r(其中ω为转速,r为离心半径),相同转速下,越靠近分离杯顶端轴心位置的那部分液体的离心半径越短,受到的离心力也就越小,离心也就越不充分。在离心结束时,少数没有来得及充分离心的目标细胞会被混合在废液中一起被排出去,导致目标细胞回收率低。 (3) The closer the inhaled biological fluid is to the center of the rotation axis in each cycle, the shorter the centrifugation time (relative to the start of inhaling the biological fluid) and the less sufficient the centrifugation. Whether the centrifugation of the biological liquid is sufficient or not is closely related to the centrifugation time and the centrifugal force; due to the centrifugal force G=ω 2 r (where ω is the rotational speed and r is the centrifugal radius), at the same rotational speed, the part of the liquid that is closer to the axis of the top of the separation cup The shorter the centrifugal radius, the smaller the centrifugal force and the less sufficient the centrifugal force. At the end of centrifugation, a small number of target cells that have not had enough time to centrifuge will be mixed in the waste liquid and discharged together, resulting in a low recovery rate of target cells.
发明内容Contents of the invention
为了至少解决上述技术问题之一,本发明采用的技术方案是提供一种带内核的活塞式生物液体分离杯及其分离方法,能高效率的连续处理生物液体、单次处理液体量不受限制;能避免了目标细胞的损失;离心路径长,离心时间充足,离心效果好,细胞回收率更高。In order to solve at least one of the above-mentioned technical problems, the technical solution adopted in the present invention is to provide a piston-type biological liquid separation cup with an inner core and its separation method, which can continuously process biological liquid with high efficiency, and the amount of single-treatment liquid is not limited. ; It can avoid the loss of target cells; the centrifugation path is long, the centrifugation time is sufficient, the centrifugation effect is good, and the cell recovery rate is higher.
为了至少实现上述目的之一,本发明采用的技术方案为:In order to achieve at least one of the above-mentioned purposes, the technical solution adopted in the present invention is:
本发明提供一种带内核的活塞式生物液体分离杯,所述分离杯包括液体入口、内核、分离腔和液体出口;所述液体入口与所述液体出口分离设置;所述生物液体通过所述液体入口和内核进入所述分离腔;所述生物液体在所述分离腔内进行分离后,部分液体经所述液体出口排出,其余的液体经所述内核和液体入口排出。The invention provides a piston-type biological liquid separation cup with an inner core, the separation cup includes a liquid inlet, an inner core, a separation chamber and a liquid outlet; the liquid inlet is set separately from the liquid outlet; the biological liquid passes through the The liquid inlet and the inner core enter the separation chamber; after the biological liquid is separated in the separation chamber, part of the liquid is discharged through the liquid outlet, and the rest of the liquid is discharged through the inner core and the liquid inlet.
进一步地,所述内核为中空柱状回转体,所述内核包括半球形聚流孔、导流锥面、圆环形挡板、腰形孔和条形孔;所述生物液体依次经所述半球形聚流孔、导流锥面、圆环形挡板和腰形孔进入所述分离腔,所述半球形聚流孔、导流锥面、圆环形挡板和腰形孔组成导流通道;所述条形孔将所述分离腔和液体出口流体连通。Further, the inner core is a hollow cylindrical body of revolution, and the inner core includes a hemispherical converging hole, a diversion cone, an annular baffle, a waist-shaped hole and a strip-shaped hole; the biological liquid passes through the hemispherical The hemispherical concentrating hole, diversion cone, circular baffle and waist-shaped hole enter the separation chamber, and the hemispherical converging hole, diversion cone, circular baffle and waist-shaped hole form a diversion channel; said strip-shaped hole fluidly communicates said separation chamber with a liquid outlet.
进一步地,还包括杯体和活塞;所述杯体为中空透明圆柱体,所述内核固定在所述杯体中,所述活塞滑动设置在所述内核和杯体之间,并与所述内核和杯体滑动密封配合;所述杯体、内核和活塞同轴布置,所述杯体的内表面、所述活塞上方的引流锥面和所述内核的外表面之间的空腔形成所述分离腔。Further, it also includes a cup and a piston; the cup is a hollow transparent cylinder, the inner core is fixed in the cup, the piston is slidably arranged between the inner core and the cup, and is connected with the The inner core and the cup are in sliding and sealing fit; the cup, the inner core and the piston are coaxially arranged, and the cavity between the inner surface of the cup, the drainage cone above the piston and the outer surface of the inner core forms the the separation chamber.
进一步地,所述杯体的底部外侧面设置有第一凸缘和第二凸缘,所述底部的端面处设置有阶梯端面;还包括底座,所述底座为圆盘形,所述底座的底部设置有进气孔,所述底座的上部设置有限位环、限位槽和第三凸缘,所述限位环上均布设有多个用于通气的小孔,所述 小孔将所述进气孔和所述活塞下方的气压腔流体连通;在所述底座的外侧设置有中空环形的底盖,所述底盖的边缘设置有多个均布的卡扣,所述卡扣与所述第二凸缘配合,将所述底座固定在杯体的底部。Further, the outer surface of the bottom of the cup body is provided with a first flange and a second flange, and the end surface of the bottom is provided with a stepped end surface; it also includes a base, the base is disc-shaped, and the base of the base is The bottom is provided with an air inlet, the upper part of the base is provided with a limit ring, a limit groove and a third flange, and a plurality of small holes for ventilation are evenly distributed on the limit ring, and the small holes will The air inlet hole is in fluid communication with the air pressure chamber below the piston; a hollow annular bottom cover is provided outside the base, and a plurality of evenly distributed buckles are arranged on the edge of the bottom cover, and the buckles are connected with the The second flange cooperates to fix the base on the bottom of the cup body.
进一步地,还包括固定头,所述固定头为空心的多级台阶柱状体,所述固定头包括第一阶梯轴、第二阶梯轴和圆形盘;所述液体入口贯通设置在所述第一阶梯轴上,所述液体出口贯通设置在所述第二阶梯轴上;所述圆形盘的底部设置有第一凸环、第二凸环和第三凸环,在所述第一凸环、第二凸环和第三凸环之间从外到内依次设置有外凸缘、第一沟槽和第二沟槽。Further, it also includes a fixed head, the fixed head is a hollow multi-stage stepped columnar body, the fixed head includes a first stepped shaft, a second stepped shaft and a circular disk; the liquid inlet is provided through the first On a stepped shaft, the liquid outlet is provided through on the second stepped shaft; the bottom of the circular disk is provided with a first protruding ring, a second protruding ring and a third protruding ring, and on the first protruding ring An outer flange, a first groove and a second groove are sequentially arranged between the ring, the second protruding ring and the third protruding ring from outside to inside.
进一步地,还包括第一内衬和第二内衬,所述第一内衬和第二内衬均为类倒立漏斗形;所述第一内衬包括第一小端空心圆柱和第一大端锥形体,所述第一小端空心圆柱的外侧设置有台阶轴和环形沟槽;所述第一小端空心圆柱的内表面沿轴向设置有均匀分布的多个第一支撑条;所述第二内衬包括第二小端空心圆柱和第二大端锥形体;所述第二小端空心圆柱的内部设置有中空台阶孔;所述第二大端锥形体的外侧面上设置有均匀分布的多个第二支撑条;所述第一内衬的环形沟槽上设置有第二动密封圈;所述第一内衬上第一小端空心圆柱的台阶轴形状适配的插入所述固定头的第二阶梯轴中,并与所述第三凸环相抵接固定;所述第二内衬的第二小端空心圆柱穿过所述第一小端空心圆柱后,端部的阶梯轴粘结在所述固定头的阶梯孔上,所述第二小端空心圆柱的外表面与所述第一内衬空心圆柱内部的第一支撑条抵接,同时所述第二内衬的第二支撑条与所述第一内衬的第一大端锥形体的内侧抵接;还包括导流管,所述导流管粘接在所述中空台阶孔中;所述导流管、第一小端空心圆柱的内表面和液体入口形成液体入口通道;所述条形孔、第二大端锥形体的外侧面、第一小端空心圆柱的内表面、第二小端空心圆柱的外侧和第一小端空心圆柱的内侧及液体出口组成液体出口通道。Further, it also includes a first inner liner and a second inner liner, both of which are in the shape of an inverted funnel; the first inner liner includes a first hollow cylinder with a small end and a first large end The end cone body, the outside of the first small-end hollow cylinder is provided with a stepped shaft and an annular groove; the inner surface of the first small-end hollow cylinder is provided with a plurality of first support bars evenly distributed along the axial direction; The second lining includes a second small-end hollow cylinder and a second large-end cone; a hollow stepped hole is provided inside the second small-end hollow cylinder; A plurality of second support strips evenly distributed; a second dynamic sealing ring is arranged on the annular groove of the first inner liner; the stepped shaft of the first small-end hollow cylinder on the first inner liner is inserted in a shape-fitting manner In the second stepped shaft of the fixed head, it is abutted and fixed with the third protruding ring; after the second small-end hollow cylinder of the second lining passes through the first small-end hollow cylinder, the end The stepped shaft of the fixed head is bonded to the stepped hole of the fixed head, the outer surface of the hollow cylinder at the second small end abuts against the first support bar inside the hollow cylinder with the first lining, and the second inner The second support strip of the lining abuts against the inner side of the first large-end cone of the first lining; it also includes a guide tube, and the guide tube is bonded in the hollow stepped hole; the guide tube The inner surface of the pipe, the first small end hollow cylinder and the liquid inlet form the liquid inlet channel; the strip hole, the outer surface of the second large end cone, the inner surface of the first small end hollow cylinder, the second small end hollow The outer side of the cylinder, the inner side of the hollow cylinder at the first small end and the liquid outlet form a liquid outlet channel.
进一步地,还包括轴承座,所述轴承座为圆筒形中空回转体,所述轴承座的上部分包含上凸环、第三沟槽,中间设置有通孔,在所述上凸环与通孔之间设置有上台阶环面;所述轴承座的下部分设置有环形台阶面;所述第三沟槽中设置有第一静密封圈,所述上台阶环面上设置有第一动密封圈;所述上凸环粘接在所述第一沟槽上,所述第一凸环粘接在所述第三沟槽中;所述第一凸环和第二凸环分别与所述第一静密封圈与第一动密封圈抵接。Further, it also includes a bearing seat, the bearing seat is a cylindrical hollow rotating body, the upper part of the bearing seat includes an upper convex ring, a third groove, and a through hole is arranged in the middle, and the upper convex ring and the third groove are arranged in the middle. There is an upper step ring surface between the through holes; the lower part of the bearing seat is provided with an annular step surface; a first static sealing ring is arranged in the third groove, and a first static sealing ring is arranged on the upper step ring surface dynamic sealing ring; the upper protruding ring is bonded to the first groove, and the first protruding ring is bonded to the third groove; the first protruding ring and the second protruding ring are respectively bonded to the The first static sealing ring abuts against the first dynamic sealing ring.
进一步地,还包括杯盖,所述杯盖包括第三小端空心圆柱和第三大端锥形体,所述第三大端锥形体的底部端面上设置有第四凸环和第四沟槽;所述杯体的上端设置有第五凸环和第五沟槽;所述第四凸环粘接在所述第五沟槽内,所述第五凸环粘接在所述第四沟槽内。Further, it also includes a cup cover, which includes a third small-end hollow cylinder and a third large-end cone, and a fourth convex ring and a fourth groove are arranged on the bottom surface of the third large-end cone ; The upper end of the cup is provided with a fifth protruding ring and a fifth groove; the fourth protruding ring is bonded in the fifth groove, and the fifth protruding ring is bonded in the fourth groove in the slot.
进一步地,还包括轴承,所述轴承通过外圈过盈配合安装在所述轴承座的轴承孔中;所述杯盖的第三小端空心圆柱与所述轴承的内圈过盈配合并定位,插入到所述第二沟槽中;且所述第三小端空心圆柱的外表面与所述第一动密封圈干涉配合,两者之间旋转密封;所述第三小端空心圆柱的内表面与所述第二动密封圈干涉配合,两者之间旋转密封。Further, it also includes a bearing, the bearing is installed in the bearing hole of the bearing seat through the interference fit of the outer ring; the hollow cylinder at the third small end of the cup cover is interference fit and positioned with the inner ring of the bearing , inserted into the second groove; and the outer surface of the third small-end hollow cylinder is in interference fit with the first dynamic sealing ring, and there is a rotary seal between the two; the third small-end hollow cylinder The inner surface is in interference fit with the second dynamic sealing ring, and the two are rotated and sealed.
本发明还提供一种根据权利要求上述的带内核的活塞式生物液体分离杯的分离方法,所述分离方法包括单次处理和连续处理;The present invention also provides a separation method of the piston-type biological liquid separation cup with an inner core according to the claims, the separation method includes single treatment and continuous treatment;
所述单次处理的步骤为:The steps of the single treatment are:
a分离设备上的离心机带动分离杯进行高速旋转;a The centrifuge on the separation equipment drives the separation cup to rotate at high speed;
b以蠕动泵为动力,将一定量的梯度液ficoll通过液体入口通道输送至内核底部的半球形聚流孔处;在离心力的作用下,梯度液沿着导流通道迅速爬升至圆环形挡板处,然后沿着腰型孔和引流锥面再迅速爬升至分离腔内;bUsing the peristaltic pump as the power, a certain amount of gradient liquid ficoll is transported to the hemispherical converging hole at the bottom of the inner core through the liquid inlet channel; under the action of centrifugal force, the gradient liquid climbs rapidly along the diversion channel to the annular stopper Plate, and then quickly climb into the separation chamber along the waist hole and drainage cone;
c用蠕动泵将待分离生物液从液体入口通道输送至内核底部的半球形聚流孔处;生物液沿着导流通道会迅速进入分离腔;当生物液完全进入分离杯后,所有的生物液均会位于分离腔;经过一段时间的离心,较重的红细胞处于分离腔的最外侧,然后往内依次为梯度液、白膜层和血浆;c Use a peristaltic pump to transport the biological fluid to be separated from the liquid inlet channel to the hemispherical gathering hole at the bottom of the inner core; the biological fluid will quickly enter the separation chamber along the diversion channel; when the biological fluid completely enters the separation cup, all the biological fluid The liquid will be located in the separation chamber; after a period of centrifugation, the heavier red blood cells will be at the outermost side of the separation chamber, and then the gradient liquid, buffy coat and plasma will be inward sequentially;
d使用气泵,推动活塞,使分离腔的体积慢慢变小,依次将内侧的血浆、白膜层推出去;配合分离设备上的阀、颜色传感器、管路成分传感器、成分收集袋和废液袋来收集需要的成分;d Use the air pump to push the piston, so that the volume of the separation chamber gradually decreases, and the inner plasma and buffy coat are pushed out in turn; cooperate with the valve, color sensor, pipeline component sensor, component collection bag and waste liquid on the separation device bag to collect the required ingredients;
e当分离腔内只剩下红细胞与梯度液时,气泵反向抽气,致动活塞向下运动,同时离心机缓慢停转;分离腔内的液体在重力作用下会流入半球形聚流孔处;在蠕动泵的作用下,从导流管将剩余的液体吸走,完成分离;e When only red blood cells and gradient liquid are left in the separation chamber, the air pump pumps air in reverse, the actuating piston moves downward, and at the same time the centrifuge stops slowly; the liquid in the separation chamber will flow into the hemispherical concentrating hole under the action of gravity Under the action of the peristaltic pump, the remaining liquid is sucked away from the guide tube to complete the separation;
所述连续处理的步骤为:The steps of the continuous processing are:
A分离设备上的离心机带动分离杯进行高速旋转;The centrifuge on the A separation device drives the separation cup to rotate at high speed;
B设备以蠕动泵为动力,将生物液从液体入口通道输送至内核底部的半球形聚流孔处;在离心力的作用下,生物液沿着导流通道迅速爬升至圆环形挡板处,然后沿着腰型孔和引流锥面再迅速爬升至分离腔内,细胞液逐渐填满分离腔;生物液在填满分离腔的过程中,生物液内的细胞在离心力的作用下分布在分离腔最外侧,而废液处于分离腔最内侧;The B equipment is powered by a peristaltic pump to transport the biological fluid from the liquid inlet channel to the hemispherical flow collecting hole at the bottom of the inner core; under the action of centrifugal force, the biological fluid climbs rapidly along the diversion channel to the circular baffle, Then climb rapidly along the waist hole and the drainage cone to the separation cavity, and the cell fluid gradually fills the separation cavity; during the process of filling the separation cavity with the biological fluid, the cells in the biological fluid are distributed in the separation cavity under the action of centrifugal force. The outermost chamber, while the waste liquid is at the innermost side of the separation chamber;
C随着生物液持续的输入,分离腔内最内侧不含细胞的废液被挤出;当生物液完全输入到分离杯时,分离腔中外侧为细胞、内侧为废液,体积总和为分离杯的最大动态容积;C With the continuous input of biological fluid, the innermost waste liquid without cells in the separation chamber is squeezed out; when the biological liquid is completely input into the separation cup, the outer side of the separation chamber is cells, the inner side is waste liquid, and the sum of the volumes is the separation volume. The maximum dynamic volume of the cup;
D启动气泵,推动活塞,配合分离设备上的重力传感器、光学传感器以及阀等元器件,直至分离杯内剩余一定体积量,停止推动活塞;DStart the air pump, push the piston, cooperate with the gravity sensor, optical sensor, valve and other components on the separation equipment, until there is a certain volume in the separation cup, stop pushing the piston;
E离心机停转,并启动气泵,反向抽气,使活塞运动至最底部;在重力作用下,分离杯内的生物液全部汇集至内核底部的半球形聚流孔处;随后启动蠕动泵,从导流管将剩余生物液吸走;E The centrifuge is stopped, and the air pump is started, and the air is pumped in reverse, so that the piston moves to the bottom; under the action of gravity, all the biological liquid in the separation cup is collected at the hemispherical flow hole at the bottom of the inner core; then the peristaltic pump is started , absorb the remaining biological fluid from the guide tube;
F从液体出口吸入少量清洗液,并启动离心机,清洗液体出口、液体出口通道、分离腔和导流通道;随后再次启动蠕动泵将残余细胞从液体入口通道吸入到产品袋中。F suction a small amount of cleaning solution from the liquid outlet, and start the centrifuge to clean the liquid outlet, liquid outlet channel, separation chamber and diversion channel; then start the peristaltic pump again to suck the residual cells from the liquid inlet channel into the product bag.
本发明提供的一种带内核的活塞式生物液体分离杯及其分离方法与现有技术相比,本发明的有益效果在于:Compared with the prior art, the invention provides a piston-type biological liquid separation cup with an inner core and its separation method. Compared with the prior art, the invention has the beneficial effects of:
(1)相对于普通的活塞式分离杯而言,通过增加内核,在分离杯内建立从入口到出口的流体通道,能高效率的连续处理生物液体、单次处理液体量不受限制;可以进行小体积的脐带血、外周血、骨髓等生物液体的分离,也可以进行大体积的细胞液的浓缩、洗涤等;(1) Compared with ordinary piston-type separation cups, by increasing the inner core, a fluid channel from the inlet to the outlet is established in the separation cup, which can efficiently and continuously process biological liquids, and the amount of single-treatment liquids is not limited; it can Separation of small volumes of biological fluids such as umbilical cord blood, peripheral blood, and bone marrow, as well as concentration and washing of large volumes of cell fluids;
(2)通过增加内核,限定了分离腔内生物液体的最小离心力,获得了更好的离心效果,目标细胞的回收率会更高;(2) By increasing the inner core, the minimum centrifugal force of the biological liquid in the separation chamber is limited, a better centrifugal effect is obtained, and the recovery rate of the target cells will be higher;
(3)建立生物液体从分离杯入口、中心的导流管、导流腔流经至分离腔底部,随后再向上扩散至液体出口的流体通道;从入口到出口,离心路径长,离心时间充足,离心效果更好,细胞回收率更高;(3) Establish a fluid channel for the biological liquid to flow from the inlet of the separation cup, the central guide tube, and the guide chamber to the bottom of the separation chamber, and then diffuse upward to the liquid outlet; from the inlet to the outlet, the centrifugation path is long and the centrifugation time is sufficient , the centrifugation effect is better, and the cell recovery rate is higher;
(4)分离杯进出口分离设置,可以对进液口、分离腔、导流腔、出液口等进行清洗,避免了目标细胞的损失,也提高了细胞的回收率。(4) The inlet and outlet of the separation cup are separated, which can clean the liquid inlet, separation chamber, diversion chamber, liquid outlet, etc., avoiding the loss of target cells and improving the recovery rate of cells.
附图说明Description of drawings
图1为本发明的带内核的活塞式生物液体分离杯的结构示意图;Fig. 1 is the structural representation of the piston type biological liquid separation cup with inner core of the present invention;
图2为本发明的带内核的活塞式生物液体分离杯的爆炸示意图;Fig. 2 is the explosion schematic diagram of the piston-type biological liquid separation cup with inner core of the present invention;
图3为本发明的固定头的结构示意图;Fig. 3 is the structural representation of fixed head of the present invention;
图4为本发明的第一内衬的结构示意图;Fig. 4 is the structural representation of the first liner of the present invention;
图5为图4中沿B-B的剖切面示意图;Fig. 5 is a schematic diagram of a section along B-B in Fig. 4;
图6为本发明的第二内衬的结构示意图;Fig. 6 is the structural representation of the second liner of the present invention;
图7为图6中M向的视图;Fig. 7 is the view of M direction in Fig. 6;
图8为本发明的轴承座的结构示意图;Fig. 8 is a structural schematic diagram of the bearing seat of the present invention;
图9为本发明的杯盖的结构示意图;Fig. 9 is a schematic structural view of the cup lid of the present invention;
图10为本发明的杯体的结构示意图;Fig. 10 is a schematic structural view of the cup body of the present invention;
图11为本发明的活塞的结构示意图;Fig. 11 is a schematic structural view of the piston of the present invention;
图12为本发明的内核的结构示意图;Fig. 12 is a schematic structural diagram of the kernel of the present invention;
图13为本发明的底座的结构示意图;Fig. 13 is a schematic structural view of the base of the present invention;
图14为本发明的底座的内部结构示意图;Fig. 14 is a schematic diagram of the internal structure of the base of the present invention;
图15-19为本发明的分离杯在分离的生物液体积可单次处理时的过程示意图;15-19 are process schematic diagrams of the separation cup of the present invention when the volume of separated biological fluid can be processed in a single time;
图20-23为本发明的分离杯在分离的生物液体积需连续处理时的过程示意图。20-23 are schematic diagrams of the separation cup of the present invention when the volume of separated biological fluid needs to be processed continuously.
其中,1固定头、1A第一阶梯轴、1A1阶梯孔、1B第二阶梯轴、1C圆形盘、1C1第一凸环、1C2第二凸环、1C3第三凸环、1C4外凸缘、1C5第一沟槽、1C6第二沟槽、1D液体入口、液体出口1E、2第一静密封圈、3第一动密封圈、4轴承座、4A上凸环、4B第三沟槽、4C通孔、4D上台阶环面、4E环形台阶面、5轴承、6杯盖、6A第三小端空心圆柱、6B第三大端锥形体、6B1第四凸环、6B2第四沟槽、7第二动密封圈、8第一内衬、8A第一小端空心圆柱、8A1台阶轴、8A2环形沟槽、8B第一大端锥形体、8C第一支撑条、9第二内衬、9A第二小端空心圆柱、9A1中空台阶孔、9B第二大端锥形体、9B1第二支撑条、10导流管、11内核、11A第一阶梯柱、11B第二阶梯柱、11C第三阶梯柱、11D台阶端面、11E条形孔、11F腰形孔、11G圆环形挡板、11H导流锥面、11J半球形聚流孔、12杯体、12A第五凸环、12B第五沟槽、12C第一凸缘、12D第二凸缘、12E阶梯端面、13第三活塞密封圈、14第一活塞密封圈、15活塞、15A第六沟槽、15B第七沟槽、15C第八沟槽、15D第九沟槽、15E引流锥面、15F气压腔、16第二活塞密封圈、17第二静密封圈、18底座、18A进气孔、18B限位环、18C限位槽、18D第三凸缘、18E小孔、19底盖。Among them, 1 fixed head, 1A first stepped shaft, 1A1 stepped hole, 1B second stepped shaft, 1C circular disc, 1C1 first convex ring, 1C2 second convex ring, 1C3 third convex ring, 1C4 outer flange, 1C5 first groove, 1C6 second groove, 1D liquid inlet, liquid outlet 1E, 2 first static seal ring, 3 first dynamic seal ring, 4 bearing seat, 4A upper convex ring, 4B third groove, 4C Through hole, 4D upper stepped annular surface, 4E annular stepped surface, 5 bearings, 6 cup cover, 6A third small end hollow cylinder, 6B third large end cone, 6B1 fourth convex ring, 6B2 fourth groove, 7 The second dynamic sealing ring, 8 the first inner lining, 8A the first small end hollow cylinder, 8A1 stepped shaft, 8A2 annular groove, 8B the first large end cone, 8C the first support bar, 9 the second inner lining, 9A The second small end hollow cylinder, 9A1 hollow step hole, 9B second large end cone, 9B1 second support bar, 10 diversion tube, 11 inner core, 11A first ladder column, 11B second ladder column, 11C third ladder Column, 11D step end face, 11E strip hole, 11F waist hole, 11G circular baffle, 11H diversion cone surface, 11J hemispherical converging hole, 12 cup body, 12A fifth convex ring, 12B fifth groove Groove, 12C first flange, 12D second flange, 12E stepped end face, 13 third piston sealing ring, 14 first piston sealing ring, 15 piston, 15A sixth groove, 15B seventh groove, 15C eighth Groove, 15D ninth groove, 15E drainage cone, 15F air pressure chamber, 16 second piston sealing ring, 17 second static sealing ring, 18 base, 18A air inlet, 18B limit ring, 18C limit groove, 18D third flange, 18E small hole, 19 bottom cover.
具体实施方式Detailed ways
为了使本领域技术人员更好地理解本发明的技术方案,下面结合具体实施例对本发明作进一步的详细说明。请注意,下面描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。实施例中未注明具体技术或条件的,按照本领域内的文献所描述的技术或条件或者按照产品说明书进行。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described in detail below in conjunction with specific examples. Please note that the embodiments described below are exemplary only for explaining the present invention, and should not be construed as limiting the present invention. If no specific technique or condition is indicated in the examples, it shall be carried out according to the technique or condition described in the literature in this field or according to the product specification.
在本发明的描述中,需要理解的是,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the present invention, it should be understood that the terms "first" and "second" are used for description purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电性连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
以下,将通过具体实施例对本发明提供的带内核的活塞式生物液体分离杯及其分离方法作详细说明:Below, the piston-type biological liquid separation cup with an inner core and its separation method provided by the present invention will be described in detail through specific examples:
如附图1-14所示,本发明提供的带内核的活塞式生物液体分离杯主要包括固定头1、第一静密封圈2、第一动密封圈3、轴承座4、轴承5、杯盖6、第二动密封圈7、第一内衬8、第二内衬9、导流管10、内核11、杯体12、第三活塞密封圈13、第一活塞密封圈14、活塞15、第二活塞密封圈16、第二静密封圈17、底座18和底盖19等零部件。As shown in the accompanying drawings 1-14, the piston-type biological liquid separation cup with inner core provided by the present invention mainly includes a fixed head 1, a first static seal ring 2, a first dynamic seal ring 3, a bearing seat 4, a bearing 5, a cup Cover 6, second dynamic sealing ring 7, first inner lining 8, second inner lining 9, draft tube 10, inner core 11, cup body 12, third piston sealing ring 13, first piston sealing ring 14, piston 15 , The second piston seal ring 16, the second static seal ring 17, the base 18 and the bottom cover 19 and other parts.
如图3所示,固定头1的主体为空心的多级台阶柱状体,包括第一阶梯轴1A、第二阶梯轴1B、圆形盘1C。第一阶梯轴1A上贯通设置有空心柱状的液体入口1D,第一阶梯轴1A内还设置有阶梯孔1A1;第二阶梯轴1B上贯通设置有空心柱状的液体出口1E;圆形盘1C底部设置有第一凸环1C1、第二凸环1C2和第三凸环1C3,在上述凸环之间从外到内依次有外凸缘1C4、第一沟槽1C5和第二沟槽1C6。As shown in FIG. 3 , the main body of the fixing head 1 is a hollow multi-level stepped columnar body, including a first stepped shaft 1A, a second stepped shaft 1B, and a circular disc 1C. The first stepped shaft 1A is provided with a hollow columnar liquid inlet 1D, and the first stepped shaft 1A is also provided with a stepped hole 1A1; the second stepped shaft 1B is provided with a hollow columnar liquid outlet 1E; the bottom of the circular disc 1C A first protruding ring 1C1 , a second protruding ring 1C2 and a third protruding ring 1C3 are provided, and an outer flange 1C4 , a first groove 1C5 and a second groove 1C6 are sequentially arranged between the above protruding rings from outside to inside.
如图4-5所示,第一内衬8为类倒立漏斗形,包括第一小端空心圆柱8A和第一大端锥形体8B。第一小端空心圆柱8A外侧设置有台阶轴8A1和环形沟槽8A2;第一小端空心圆柱8A的内表面沿轴向设置有均匀分布的三个第一支撑条8C。As shown in FIGS. 4-5 , the first inner liner 8 is shaped like an inverted funnel, and includes a first small-end hollow cylinder 8A and a first large-end cone 8B. A stepped shaft 8A1 and an annular groove 8A2 are provided on the outside of the first small-end hollow cylinder 8A; three first support bars 8C evenly distributed along the axial direction are provided on the inner surface of the first small-end hollow cylinder 8A.
如图6-7所示,第二内衬9也为类倒立漏斗形,包括第二小端空心圆柱9A和第二大端锥形体9B。第二小端空心圆柱9A的内部设置有中空台阶孔9A1;第二大端锥形体9B的外侧面上设置有均匀分布的三个第二支撑条9B1。As shown in Figures 6-7, the second lining 9 is also shaped like an inverted funnel, including a hollow cylinder 9A at the second small end and a cone 9B at the second large end. A hollow stepped hole 9A1 is provided inside the second small-end hollow cylinder 9A; three second support bars 9B1 are evenly distributed on the outer surface of the second large-end cone 9B.
如图8所示,轴承座4为圆筒形中空回转体,轴承座4的上部分包含上凸环4A、第三沟槽4B,中间设置有通孔4C,在上凸环4A与通孔4C之间设置有上台阶环面4D;轴承座4的下部分设置有环形台阶面4E。As shown in Figure 8, the bearing seat 4 is a cylindrical hollow rotating body, the upper part of the bearing seat 4 includes an upper convex ring 4A, a third groove 4B, and a through hole 4C is arranged in the middle, and the upper convex ring 4A and the through hole There is an upper stepped annular surface 4D between 4C; the lower part of the bearing seat 4 is provided with an annular stepped surface 4E.
第一内衬8的环形沟槽8A2上设置有第二动密封圈7;第一内衬8上第一小端空心圆柱8A的台阶轴8A1形状适配的插入在固定头1的第二阶梯轴1B中,并与第三凸环1C3相抵接固定。第二内衬9的第二小端空心圆柱9A穿过第一小端空心圆柱8A后,端部的阶梯轴粘结在固定头1的阶梯孔1A1上,第二小端空心圆柱9A的外表面与第一内衬空心圆柱8A内部的三个的第一支撑条8C抵接,同时第二内衬9的三个第二支撑条9B1与第一内衬8的 第一大端锥形体8B的内侧抵接。导流管10为中空长圆管,导流管10的外壁与上端面粘接在第二内衬9内的中空台阶孔9A1上。轴承5通过轴承外圈过盈配合安装在轴承座4的轴承孔中;第一静密封圈2设置在轴承座4的第三沟槽4B中,第一动密封圈3设置在轴承座4的上台阶环面4D上。轴承座4的上凸环4A粘接在固定头1的第一沟槽1C5上,固定头1的第一凸环1C1粘接在轴承座4的第三沟槽4B中。固定头1的第一凸环1C1、第二凸环1C2分别与安装在轴承座4上的第一静密封圈2与第一动密封圈3挤压接触,将固定头1与轴承座4之间进行密封。综上,固定头1、第一内衬8、第二内衬9、导流管10和轴承座4固连在一起,组成分离杯的静止组件,即在分离杯进行分离时处于静止状态。The second dynamic sealing ring 7 is arranged on the annular groove 8A2 of the first inner liner 8; the stepped shaft 8A1 of the first small-end hollow cylinder 8A on the first inner liner 8 is inserted into the second step of the fixed head 1 in a shape fit In the shaft 1B, it is abutted and fixed with the third protruding ring 1C3. After the second small-end hollow cylinder 9A of the second lining 9 passes through the first small-end hollow cylinder 8A, the stepped shaft at the end is bonded to the stepped hole 1A1 of the fixed head 1, and the outer surface of the second small-end hollow cylinder 9A The surface abuts against the three first support strips 8C inside the hollow cylinder 8A of the first lining, while the three second support strips 9B1 of the second lining 9 are in contact with the first large-end cone 8B of the first lining 8 inner contact. The guide tube 10 is a hollow long round tube, and the outer wall and upper end surface of the guide tube 10 are bonded to the hollow stepped hole 9A1 in the second lining 9 . The bearing 5 is installed in the bearing hole of the bearing seat 4 through the interference fit of the outer ring of the bearing; the first static sealing ring 2 is arranged in the third groove 4B of the bearing seat 4, and the first dynamic sealing ring 3 is arranged in the Go up the stairs on Torus 4D. The upper convex ring 4A of the bearing seat 4 is bonded to the first groove 1C5 of the fixed head 1 , and the first convex ring 1C1 of the fixed head 1 is bonded to the third groove 4B of the bearing seat 4 . The first protruding ring 1C1 and the second protruding ring 1C2 of the fixed head 1 are squeezed into contact with the first static seal ring 2 and the first dynamic seal ring 3 installed on the bearing seat 4 respectively, and the joint between the fixed head 1 and the bearing seat 4 seal between. To sum up, the fixed head 1, the first inner liner 8, the second inner liner 9, the guide tube 10 and the bearing seat 4 are fixed together to form a stationary component of the separation cup, that is, it is in a static state when the separation cup is separated.
如图9所示,杯盖6为类倒立漏斗状回转体,包括第三小端空心圆柱6A和第三大端锥形体6B,第三大端锥形体6B的底部端面上设置有第四凸环6B1和第四沟槽6B2。As shown in Figure 9, the cup cover 6 is a similar inverted funnel-shaped body of revolution, including a third small-end hollow cylinder 6A and a third large-end cone 6B, and a fourth protrusion is arranged on the bottom end surface of the third large-end cone 6B. ring 6B1 and fourth groove 6B2.
如图10所示,杯体12为中空透明圆柱体。杯体12的上端设置有与杯盖相匹配的第五凸环12A和第五沟槽12B,上端内侧设置有阶梯圆柱面。杯体12的底部外侧面设置有第一凸缘12C和第二凸缘12D,底部的端面处设置有阶梯端面12E。As shown in FIG. 10 , the cup body 12 is a hollow transparent cylinder. The upper end of the cup body 12 is provided with a fifth protruding ring 12A and a fifth groove 12B matching the cup cover, and a stepped cylindrical surface is provided inside the upper end. A first flange 12C and a second flange 12D are provided on the outer surface of the bottom of the cup body 12 , and a stepped end surface 12E is provided on the end surface of the bottom.
如图11所示,活塞15为中空柱状回转体。活塞15的外侧设置有用于安装密封圈的第六沟槽15A和第七沟槽15B;活塞15的内侧设置有安装密封圈的第八沟槽15C和第九沟槽15D;活塞15的上方设置有用于引流锥面15E;活塞15的底部设置有气压腔15F。As shown in FIG. 11 , the piston 15 is a hollow cylindrical rotating body. The outer side of the piston 15 is provided with the sixth groove 15A and the seventh groove 15B for installing the sealing ring; the inner side of the piston 15 is provided with the eighth groove 15C and the ninth groove 15D for installing the sealing ring; There is a conical surface 15E for drainage; the bottom of the piston 15 is provided with an air pressure chamber 15F.
如图12所示,内核11为阶梯状圆柱形壳体。内核11包含第一阶梯柱11A、第二阶梯柱11B和第三阶梯柱11C;第一阶梯柱11A与第二阶梯柱11B之间有台阶端面11D,第二阶梯柱11B与第三阶梯柱11C的连接处设置有均匀分布的四个条形孔11E,第三阶梯柱11C上设置有均布的腰形孔11F,第三阶梯柱11C的内侧设置有圆环形挡板11G、导流锥面11H和半球形聚流孔11J。As shown in FIG. 12 , the inner core 11 is a stepped cylindrical shell. The inner core 11 includes a first stepped column 11A, a second stepped column 11B and a third stepped column 11C; there is a stepped end surface 11D between the first stepped column 11A and the second stepped column 11B, and the second stepped column 11B and the third stepped column 11C There are four strip-shaped holes 11E evenly distributed at the junction of the third stepped column 11C, and evenly distributed waist-shaped holes 11F are arranged on the third stepped column 11C. The inner side of the third stepped column 11C is provided with an annular baffle 11G, a diversion cone Surface 11H and hemispherical focus hole 11J.
如图13-14所示,底座18为圆盘形。底座18的底部设置有进气孔18A,底座18的上部设置有限位环18B、限位槽18C和第三凸缘18D,限位环18B上均布有四个用于通气的小孔18E。As shown in Figures 13-14, the base 18 is disc-shaped. The bottom of the base 18 is provided with an air inlet 18A, and the upper part of the base 18 is provided with a limiting ring 18B, a limiting groove 18C and a third flange 18D, and four holes 18E for ventilation are evenly distributed on the limiting ring 18B.
内核11的第一阶梯柱11A、第二阶梯柱11B和台阶端面11D粘接在杯体12的阶梯圆柱面,并进行定位。活塞15的第六沟槽15A和第七沟槽15B内分别安装第一活塞密封圈14和第二活塞密封圈16;活塞15的第八沟槽15C和第九沟槽15D内分别安装有第三密封圈13。活塞15滑动设置在内核11上,并可在内核11和杯体12之间滑动,且第一活塞密封圈14和第二活塞密封圈16与杯体12的内表面接触并密封,第三密封圈13与内核11的外表面接触并密封。底座18设置在杯体12底部,其中杯体12底部的阶梯端面12E上设置有第二 静密封圈17,底座18的第三凸缘18D与杯体12的端面接触,并将所述第二静密封圈17压紧;内核11的底部端面插入到底座18的限位槽18C中。在底座18的外侧设置有中空环形的底盖19,底盖19的边缘设置有多个均布的卡扣,卡扣与杯体12的第二凸缘12D配合,将底座18固定在杯体12的底部。杯盖6粘结在杯体12的上部,其中杯盖6的第四凸环6B1粘接在杯体12的第五沟槽12B内,杯体12的第五凸环12A粘接在杯盖6的第四沟槽6B2内。综上,杯盖6、内核11、杯体12、活塞15、底座18和底盖19组成分离杯的旋转组件,即在分离杯进行分离时处于高速旋转状态。The first stepped column 11A, the second stepped column 11B and the stepped end surface 11D of the inner core 11 are bonded to the stepped cylindrical surface of the cup body 12 and positioned. The first piston sealing ring 14 and the second piston sealing ring 16 are respectively installed in the sixth groove 15A and the seventh groove 15B of the piston 15; Three sealing rings 13. The piston 15 is slidably arranged on the inner core 11, and can slide between the inner core 11 and the cup body 12, and the first piston sealing ring 14 and the second piston sealing ring 16 contact and seal with the inner surface of the cup body 12, and the third sealing ring Ring 13 is in contact with and seals against the outer surface of inner core 11 . The base 18 is arranged on the bottom of the cup body 12, wherein a second static sealing ring 17 is arranged on the stepped end face 12E of the bottom of the cup body 12, and the third flange 18D of the base 18 is in contact with the end face of the cup body 12, and the second The static sealing ring 17 is compressed; the bottom end surface of the inner core 11 is inserted into the limiting groove 18C of the base 18 . A hollow annular bottom cover 19 is arranged on the outside of the base 18, and a plurality of evenly distributed buckles are arranged on the edge of the bottom cover 19, and the buckles cooperate with the second flange 12D of the cup body 12 to fix the base 18 on the cup body 12 bottom. The cup cover 6 is bonded to the upper part of the cup body 12, wherein the fourth protruding ring 6B1 of the cup cover 6 is bonded in the fifth groove 12B of the cup body 12, and the fifth protruding ring 12A of the cup body 12 is bonded to the cup cover. 6 in the fourth trench 6B2. To sum up, the cup cover 6, the inner core 11, the cup body 12, the piston 15, the base 18 and the bottom cover 19 constitute the rotating assembly of the separation cup, that is, the separation cup is in a state of high-speed rotation when separating.
旋转组件中的杯盖6的第三小端空心圆柱6A与轴承5的内圈过盈配合并定位,插入到固定头1的第二沟槽1C6中;且第三小端空心圆柱6A的外表面与第一动密封圈3干涉配合,两者之间可旋转密封;第三小端空心圆柱6A的内表面与第二动密封圈7干涉配合,两者之间同样可以旋转密封;从而实现旋转组件与静止组件之间通过轴承进行旋转支撑密封连接。The third small-end hollow cylinder 6A of the cup cover 6 in the rotating assembly is interference fit and positioned with the inner ring of the bearing 5, and is inserted into the second groove 1C6 of the fixed head 1; and the outer surface of the third small-end hollow cylinder 6A The surface is in interference fit with the first dynamic sealing ring 3, and the two can be rotated and sealed; the inner surface of the third small-end hollow cylinder 6A is in interference fit with the second dynamic sealing ring 7, and the two can also be rotated and sealed; thereby realizing The rotating support sealing connection is carried out between the rotating component and the stationary component through the bearing.
本发明提供的分离杯中,导流管10、第二内衬8第一小端空心圆柱8A的内表面和固定头1顶部的液体入口1D三者形成液体入口通道;内核11的半球形聚流孔11J、导流锥面11H、圆环形挡板11G和腰型孔11F构成导流通道;杯体12的内表面、引流锥面15E和内核11的外表面三者围成分离腔,当活塞15处于最底部时,分离杯的动态容积最大,优选为250ml;当活塞15向上运动时分离腔会逐渐变小,当活塞15运动至最顶部时,分离杯的动态容积最小,优选为30ml;内核11上方的条形孔11E、第二大端锥形体9B的外侧面、第一小端空心圆柱8A的内表面、第二小端空心圆柱9A的外侧和第一小端空心圆柱8A的内侧及固定头1的液体出口1E之间组成液体出口通道;底座18的进气孔18A、限位环18B上的小孔18E、活塞15底部的气压腔15F共同组成进气与出气通道,进气与出气通道任意时刻与分离腔不连通。综上,本发明提供的分离杯在进行分离时,生物液依次经过液体入口通道、导流通道、分离腔和液体出口通道进行分离,实现在分离杯内建立从液体入口到液体出口的流体通道,离心路径长,离心时间充足,离心效果更好;且进出口分离设置,可以对液体入口、分离腔、导流腔、液体出口等进行清洗,避免了目标细胞的损失;同时通过进气与出气通道致动活塞,可以改变分离腔的容积,能高效率的连续处理生物液体、单次处理液体量不受限制。In the separating cup provided by the present invention, the inner surface of the first small-end hollow cylinder 8A of the draft tube 10, the second lining 8, and the liquid inlet 1D at the top of the fixed head 1 form the liquid inlet channel; the hemispherical gathering of the inner core 11 Orifice 11J, diversion cone surface 11H, annular baffle plate 11G and waist-shaped hole 11F constitute a diversion channel; the inner surface of cup body 12, diversion cone surface 15E and the outer surface of inner core 11 form a separation chamber, When the piston 15 is at the bottom, the dynamic volume of the separation cup is the largest, preferably 250ml; when the piston 15 moves upwards, the separation chamber will gradually become smaller, and when the piston 15 moves to the top, the dynamic volume of the separation cup is the smallest, preferably 250ml 30ml; strip hole 11E above the inner core 11, the outer surface of the second large-end cone 9B, the inner surface of the first small-end hollow cylinder 8A, the outside of the second small-end hollow cylinder 9A and the first small-end hollow cylinder 8A The liquid outlet passage is formed between the inner side of the inner side and the liquid outlet 1E of the fixed head 1; the air inlet 18A of the base 18, the small hole 18E on the limit ring 18B, and the air pressure chamber 15F at the bottom of the piston 15 together form the air inlet and outlet passages. The air inlet and air outlet channels are not connected to the separation chamber at any time. In summary, when the separation cup provided by the present invention is separated, the biological fluid is separated through the liquid inlet channel, the flow guide channel, the separation chamber and the liquid outlet channel in sequence, so that a fluid channel from the liquid inlet to the liquid outlet can be established in the separation cup , the centrifugation path is long, the centrifugation time is sufficient, and the centrifugation effect is better; and the inlet and outlet are separated, which can clean the liquid inlet, separation chamber, diversion chamber, liquid outlet, etc., to avoid the loss of target cells; at the same time, through the inlet and outlet The gas outlet channel actuates the piston, which can change the volume of the separation chamber, and can process biological liquid continuously with high efficiency, and the amount of liquid processed at a time is not limited.
本发明提供的第一静密封圈2、第二静密封圈17优选为普通的橡胶圈,优选为NBR材质;第一动密封圈3、第二动密封圈7优选为表面光滑的氟橡胶圈;第一活塞密封圈14、第二活塞密封圈16和第三活塞密封圈13优选为表面光滑的硅胶圈。The first static sealing ring 2 and the second static sealing ring 17 provided by the present invention are preferably common rubber rings, preferably made of NBR; the first dynamic sealing ring 3 and the second dynamic sealing ring 7 are preferably fluorine rubber rings with smooth surfaces ; The first piston seal ring 14, the second piston seal ring 16 and the third piston seal ring 13 are preferably smooth silicone rings.
根据本发明提供的上述带内核的活塞式生物液体分离杯的分离方法,具体介绍如下:According to the separation method of the above-mentioned piston-type biological liquid separation cup with inner core provided by the present invention, the specific introduction is as follows:
1、如附图15-19所示,当需要分离的生物液的体积为40-250ml之间时,具体以分离120ml脐带血+30ml梯度液为例,包括以下步骤:1. As shown in attached drawings 15-19, when the volume of the biological fluid to be separated is between 40-250ml, specifically take the separation of 120ml of umbilical cord blood + 30ml of gradient liquid as an example, including the following steps:
a分离设备上的离心机带动分离杯的旋转组件进行高速旋转;a The centrifuge on the separation device drives the rotating assembly of the separation cup to rotate at high speed;
b以蠕动泵或者其它动力源为动力,将一定量的梯度液ficoll通过液体入口通道输送至内核底部的半球形聚流孔处;在离心力的作用下,梯度液沿着导流通道迅速爬升至圆环形挡板处,然后沿着腰型孔和引流锥面再迅速爬升至分离腔内;bUsing a peristaltic pump or other power source as the power, a certain amount of gradient liquid ficoll is transported to the hemispherical concentrating hole at the bottom of the inner core through the liquid inlet channel; under the action of centrifugal force, the gradient liquid climbs rapidly along the diversion channel to At the ring-shaped baffle, then quickly climb into the separation chamber along the waist hole and the drainage cone;
c用蠕动泵将待分离脐带血从液体入口通道输送至内核底部的半球形聚流孔处;同样,脐带血沿着导流通道会迅速进入分离腔;当脐带血完全进入分离杯后,所有的脐带血均会位于分离腔。经过一段时间的离心,较重的红细胞处于分离腔的最外侧,然后往内依次为梯度液、白膜层和血浆;c Use a peristaltic pump to transport the cord blood to be separated from the liquid inlet channel to the hemispherical converging hole at the bottom of the inner core; similarly, the cord blood will quickly enter the separation chamber along the diversion channel; when the cord blood completely enters the separation cup, all All cord blood will be located in the separation chamber. After a period of centrifugation, the heavier red blood cells are at the outermost side of the separation chamber, and then the gradient solution, buffy coat and plasma are inward in sequence;
d使用气泵,通过进气与出气通道推动活塞,使分离腔的体积慢慢变小,依次将内侧的血浆、白膜层推出去;配合分离设备上的阀、颜色传感器、管路成分传感器、成分收集袋和废液袋来收集需要的成分;d Use an air pump to push the piston through the air intake and air outlet channels to gradually reduce the volume of the separation chamber, and push out the inner plasma and buffy coat in sequence; cooperate with the valve, color sensor, pipeline component sensor, Component collection bag and waste bag to collect the required components;
e当分离腔内只剩下红细胞与梯度液时,气泵反向抽气,致动活塞向下运动,同时离心机缓慢停转;分离腔内的液体在重力作用下会流入半球形聚流孔处;在蠕动泵的作用下,从导流管将剩余的液体吸走,完成分离。e When only red blood cells and gradient liquid are left in the separation chamber, the air pump pumps air in reverse, the actuating piston moves downward, and at the same time the centrifuge stops slowly; the liquid in the separation chamber will flow into the hemispherical concentrating hole under the action of gravity Under the action of the peristaltic pump, the remaining liquid is sucked away from the guide tube to complete the separation.
2、如附图20-23所示,当需要分离的生物液的体积大于250ml时,具体以将体积为1000ml细胞浓度计数为1×10 7个/ml的细胞液浓缩至体积为100ml细胞计数为1×10 8个/ml为例,包括以下步骤: 2. As shown in Figures 20-23, when the volume of the biological fluid to be separated is greater than 250ml, specifically, the cell fluid with a volume of 1000ml and a cell concentration of 1× 107 cells/ml is concentrated to a volume of 100ml. For 1 x 10 cells /ml as an example, the following steps are included:
A分离设备上的离心机带动分离杯的旋转组件进行高速旋转;A The centrifuge on the separation equipment drives the rotating assembly of the separation cup to rotate at high speed;
B设备以蠕动泵或者其它动力源为动力,将细胞液从液体入口通道输送至内核底部的半球形聚流孔处;在离心力的作用下,细胞液沿着导流通道迅速爬升至圆环形挡板处,然后沿着腰型孔和引流锥面再迅速爬升至分离腔内,细胞液逐渐填满分离腔;细胞液在填满分离腔的过程中,细胞液内的细胞在离心力的作用下分布在分离腔最外侧,而废液处于分离腔最内侧;Device B is driven by a peristaltic pump or other power source, and the cell fluid is transported from the liquid inlet channel to the hemispherical converging hole at the bottom of the inner core; under the action of centrifugal force, the cell fluid quickly climbs to the circular shape along the diversion channel Then climb up to the separation chamber quickly along the waist-shaped hole and the drainage cone surface, and the cell fluid gradually fills the separation chamber; when the cell fluid fills the separation chamber, the cells in the cell fluid are under the action of centrifugal force The bottom is distributed on the outermost side of the separation chamber, while the waste liquid is on the innermost side of the separation chamber;
C随着细胞液持续的输入,分离腔内最内侧不含细胞的废液被挤出;当细胞液完全输入到分离杯时,分离腔中外侧为细胞、内侧为废液,体积总和为分离杯的最大动态容积250ml;C With the continuous input of cell fluid, the innermost cell-free waste liquid in the separation chamber is squeezed out; when the cell liquid is completely input into the separation cup, the outer side of the separation chamber is cells, the inner side is waste liquid, and the sum of the volume is separation The maximum dynamic volume of the cup is 250ml;
D启动气泵,推动活塞,配合分离设备上的重力传感器、光学传感器以及阀等元器件,直至分离杯内剩余体积量为100ml时,停止推动活塞;DStart the air pump, push the piston, cooperate with the gravity sensor, optical sensor, valve and other components on the separation equipment, until the remaining volume in the separation cup is 100ml, stop pushing the piston;
E离心机停转,并启动气泵,反向抽气,使活塞运动至最底部;在重力作用下,分离杯内的细胞液全部汇集至内核底部的半球形聚流孔处;随后启动蠕动泵,从导流管将剩余细胞液吸走;E The centrifuge stops, and the air pump is started, and the air is pumped in reverse, so that the piston moves to the bottom; under the action of gravity, all the cell fluid in the separation cup is collected at the hemispherical flow hole at the bottom of the inner core; then the peristaltic pump is started , absorb the remaining cell fluid from the guide tube;
F从液体出口吸入少量清洗液,并启动离心机,清洗液体出口、液体出口通道、分离腔和导流通道;随后再次启动蠕动泵将残余细胞从液体入口通道吸入到产品袋中;完成连续浓缩生物液体。F suction a small amount of cleaning solution from the liquid outlet, and start the centrifuge to clean the liquid outlet, liquid outlet channel, separation chamber and diversion channel; then start the peristaltic pump again to suck the residual cells from the liquid inlet channel into the product bag; complete continuous concentration biological fluids.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first and second feature may be in direct contact with the second feature through an intermediary. touch. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structure, material or characteristic is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without conflicting with each other.

Claims (10)

  1. 一种带内核的活塞式生物液体分离杯,其特征在于,所述分离杯包括液体入口、内核、分离腔和液体出口;所述液体入口与所述液体出口分离设置;所述生物液体通过所述液体入口和内核进入所述分离腔;所述生物液体在所述分离腔内进行分离后,部分液体经所述液体出口排出,其余的液体经所述内核和液体入口排出。A piston-type biological liquid separation cup with an inner core, characterized in that the separation cup includes a liquid inlet, an inner core, a separation chamber and a liquid outlet; the liquid inlet is separated from the liquid outlet; the biological liquid passes through the The liquid inlet and the inner core enter the separation chamber; after the biological liquid is separated in the separation chamber, part of the liquid is discharged through the liquid outlet, and the rest of the liquid is discharged through the inner core and the liquid inlet.
  2. 根据权利要求1所述的带内核的活塞式生物液体分离杯,其特征在于,所述内核为中空柱状回转体,所述内核包括半球形聚流孔、导流锥面、圆环形挡板、腰形孔和条形孔;所述生物液体依次经所述半球形聚流孔、导流锥面、圆环形挡板和腰形孔进入所述分离腔,所述半球形聚流孔、导流锥面、圆环形挡板和腰形孔组成导流通道;所述条形孔将所述分离腔和液体出口流体连通。The piston-type biological liquid separation cup with an inner core according to claim 1, wherein the inner core is a hollow cylindrical body of revolution, and the inner core includes a hemispherical converging hole, a diversion cone, and an annular baffle , waist-shaped hole and strip-shaped hole; the biological liquid enters the separation chamber through the hemispherical converging hole, diversion cone, circular baffle and waist-shaped hole in turn, and the hemispherical converging hole , a diversion cone, a circular baffle and a waist-shaped hole to form a diversion channel; the strip-shaped hole fluidly communicates the separation chamber with the liquid outlet.
  3. 根据权利要求2所述的带内核的活塞式生物液体分离杯,其特征在于,还包括杯体和活塞;所述杯体为中空透明圆柱体,所述内核固定在所述杯体中,所述活塞滑动设置在所述内核和杯体之间,并与所述内核和杯体滑动密封配合;所述杯体、内核和活塞同轴布置,所述杯体的内表面、所述活塞上方的引流锥面和所述内核的外表面之间的空腔形成所述分离腔。The piston-type biological liquid separation cup with an inner core according to claim 2, further comprising a cup body and a piston; the cup body is a hollow transparent cylinder, and the inner core is fixed in the cup body, so The piston is slidably arranged between the inner core and the cup body, and is in sliding and sealing cooperation with the inner core and the cup body; The cavity between the drainage cone surface and the outer surface of the inner core forms the separation cavity.
  4. 根据权利要求3所述的带内核的活塞式生物液体分离杯,其特征在于,所述杯体的底部外侧面设置有第一凸缘和第二凸缘,所述底部的端面处设置有阶梯端面;还包括底座,所述底座为圆盘形,所述底座的底部设置有进气孔,所述底座的上部设置有限位环、限位槽和第三凸缘,所述限位环上均布设有多个用于通气的小孔,所述小孔将所述进气孔和所述活塞下方的气压腔流体连通;在所述底座的外侧设置有中空环形的底盖,所述底盖的边缘设置有多个均布的卡扣,所述卡扣与所述第二凸缘配合,将所述底座固定在杯体的底部。The piston-type biological liquid separation cup with an inner core according to claim 3, wherein a first flange and a second flange are provided on the outer surface of the bottom of the cup body, and a step is provided on the end surface of the bottom The end surface; also includes a base, the base is disc-shaped, the bottom of the base is provided with an air inlet, the upper part of the base is provided with a limiting ring, a limiting groove and a third flange, and the limiting ring is A plurality of small holes for ventilation are evenly distributed, and the small holes connect the air inlet hole with the air pressure chamber below the piston; a hollow annular bottom cover is provided outside the base, and the bottom The edge of the cover is provided with a plurality of evenly distributed buckles, and the buckles cooperate with the second flange to fix the base on the bottom of the cup body.
  5. 根据权利要求3所述的带内核的活塞式生物液体分离杯,其特征在于,还包括固定头,所述固定头为空心的多级台阶柱状体,所述固定头包括第一阶梯轴、第二阶梯轴和圆形盘;所述液体入口贯通设置在所述第一阶梯轴上,所述液体出口贯通设置在所述第二阶梯轴上;所述圆形盘的底部设置有第一凸环、第二凸环和第三凸环,在所述第一凸环、第二凸环和第三凸环之间从外到内依次设置有外凸缘、第一沟槽和第二沟槽。The piston-type biological liquid separation cup with an inner core according to claim 3, characterized in that it also includes a fixed head, the fixed head is a hollow multi-stage stepped columnar body, and the fixed head includes a first stepped shaft, a second Two stepped shafts and a circular disc; the liquid inlet is provided through the first stepped shaft, and the liquid outlet is provided through the second stepped shaft; the bottom of the circular disc is provided with a first protrusion Ring, second protruding ring and third protruding ring, between the first protruding ring, the second protruding ring and the third protruding ring, an outer flange, a first groove and a second groove are sequentially arranged from outside to inside groove.
  6. 根据权利要求5所述的带内核的活塞式生物液体分离杯,其特征在于,还包括第一内衬和第二内衬,所述第一内衬和第二内衬均为类倒立漏斗形;所述第一内衬包括第一小端空心圆柱和第一大端锥形体,所述第一小端空心圆柱的外侧设置有台阶轴和环形沟槽;所述第 一小端空心圆柱的内表面沿轴向设置有均匀分布的多个第一支撑条;所述第二内衬包括第二小端空心圆柱和第二大端锥形体;所述第二小端空心圆柱的内部设置有中空台阶孔;所述第二大端锥形体的外侧面上设置有均匀分布的多个第二支撑条;所述第一内衬的环形沟槽上设置有第二动密封圈;所述第一内衬上第一小端空心圆柱的台阶轴形状适配的插入所述固定头的第二阶梯轴中,并与所述第三凸环相抵接固定;所述第二内衬的第二小端空心圆柱穿过所述第一小端空心圆柱后,端部的阶梯轴粘结在所述固定头的阶梯孔上,所述第二小端空心圆柱的外表面与所述第一内衬空心圆柱内部的第一支撑条抵接,同时所述第二内衬的第二支撑条与所述第一内衬的第一大端锥形体的内侧抵接;还包括导流管,所述导流管粘接在所述中空台阶孔中;所述导流管、第一小端空心圆柱的内表面和液体入口形成液体入口通道;所述条形孔、第二大端锥形体的外侧面、第一小端空心圆柱的内表面、第二小端空心圆柱的外侧和第一小端空心圆柱的内侧及液体出口组成液体出口通道。The piston-type biological liquid separation cup with an inner core according to claim 5, further comprising a first inner liner and a second inner liner, both of the first inner liner and the second inner liner are shaped like an inverted funnel ; The first inner liner includes a first small-end hollow cylinder and a first large-end cone, and the outside of the first small-end hollow cylinder is provided with a stepped shaft and an annular groove; the first small-end hollow cylinder The inner surface is provided with a plurality of first support strips evenly distributed along the axial direction; the second lining includes a second small-end hollow cylinder and a second large-end cone; the inside of the second small-end hollow cylinder is provided with Hollow step hole; the outer surface of the second large-end cone is provided with a plurality of second support bars evenly distributed; the annular groove of the first lining is provided with a second dynamic sealing ring; the first The stepped shaft of the first small-end hollow cylinder on the inner liner is inserted into the second stepped shaft of the fixed head in a shape fit, and is abutted and fixed with the third protruding ring; the second inner liner of the second inner liner After the small-end hollow cylinder passes through the first small-end hollow cylinder, the stepped shaft at the end is bonded to the stepped hole of the fixed head, and the outer surface of the second small-end hollow cylinder is connected to the first inner surface. The first support bar lining the inside of the hollow cylinder abuts, and at the same time, the second support bar of the second inner liner abuts against the inner side of the first large-end cone of the first inner liner; a draft tube is also included, so The guide tube is bonded in the hollow step hole; the inner surface of the guide tube, the first small-end hollow cylinder and the liquid inlet form a liquid inlet channel; the strip-shaped hole, the second large-end cone The outer surface, the inner surface of the hollow cylinder at the first small end, the outer side of the hollow cylinder at the second small end, the inner side of the hollow cylinder at the first small end and the liquid outlet form a liquid outlet channel.
  7. 根据权利要求6所述的带内核的活塞式生物液体分离杯,其特征在于,还包括轴承座,所述轴承座为圆筒形中空回转体,所述轴承座的上部分包含上凸环、第三沟槽,中间设置有通孔,在所述上凸环与通孔之间设置有上台阶环面;所述轴承座的下部分设置有环形台阶面;所述第三沟槽中设置有第一静密封圈,所述上台阶环面上设置有第一动密封圈;所述上凸环粘接在所述第一沟槽上,所述第一凸环粘接在所述第三沟槽中;所述第一凸环和第二凸环分别与所述第一静密封圈与第一动密封圈抵接。The piston-type biological liquid separation cup with inner core according to claim 6, is characterized in that it also includes a bearing seat, the bearing seat is a cylindrical hollow rotating body, and the upper part of the bearing seat includes an upper convex ring, The third groove is provided with a through hole in the middle, and an upper stepped ring surface is provided between the upper convex ring and the through hole; the lower part of the bearing seat is provided with an annular stepped surface; the third groove is provided with There is a first static seal ring, and a first dynamic seal ring is provided on the upper step ring surface; the upper protruding ring is bonded to the first groove, and the first protruding ring is bonded to the first In the three grooves: the first protruding ring and the second protruding ring abut against the first static sealing ring and the first dynamic sealing ring respectively.
  8. 根据权利要求7所述的带内核的活塞式生物液体分离杯,其特征在于,还包括杯盖,所述杯盖包括第三小端空心圆柱和第三大端锥形体,所述第三大端锥形体的底部端面上设置有第四凸环和第四沟槽;所述杯体的上端设置有第五凸环和第五沟槽;所述第四凸环粘接在所述第五沟槽内,所述第五凸环粘接在所述第四沟槽内。The piston-type biological liquid separation cup with an inner core according to claim 7, further comprising a cup cover, the cup cover includes a hollow cylinder at a third small end and a cone at a third large end, and the third large end A fourth protruding ring and a fourth groove are provided on the bottom end surface of the end cone; a fifth protruding ring and a fifth groove are provided on the upper end of the cup; the fourth protruding ring is bonded on the fifth In the groove, the fifth protruding ring is bonded in the fourth groove.
  9. 根据权利要求8所述的带内核的活塞式生物液体分离杯,其特征在于,还包括轴承,所述轴承通过外圈过盈配合安装在所述轴承座的轴承孔中;所述杯盖的第三小端空心圆柱与所述轴承的内圈过盈配合并定位,插入到所述第二沟槽中;且所述第三小端空心圆柱的外表面与所述第一动密封圈干涉配合,两者之间旋转密封;所述第三小端空心圆柱的内表面与所述第二动密封圈干涉配合,两者之间旋转密封。The piston-type biological liquid separation cup with an inner core according to claim 8, is characterized in that it also includes a bearing, and the bearing is installed in the bearing hole of the bearing seat through the interference fit of the outer ring; The third hollow cylinder at the small end is interference fit and positioned with the inner ring of the bearing, and inserted into the second groove; and the outer surface of the hollow cylinder at the third small end interferes with the first dynamic sealing ring The inner surface of the hollow cylinder at the third small end is in interference fit with the second dynamic sealing ring, and the two are rotated and sealed.
  10. 根据权利要求9所述的带内核的活塞式生物液体分离杯的分离方法,所述分离方法包括单次处理和连续处理;According to the separation method of the piston-type biological liquid separation cup with inner core according to claim 9, the separation method comprises single treatment and continuous treatment;
    所述单次处理的步骤为:The steps of the single treatment are:
    a分离设备上的离心机带动分离杯进行高速旋转;a The centrifuge on the separation equipment drives the separation cup to rotate at high speed;
    b以蠕动泵为动力,将一定量的梯度液ficoll通过液体入口通道输送至内核底部的半球形聚流孔处;在离心力的作用下,梯度液沿着导流通道迅速爬升至圆环形挡板处,然后沿着腰型孔和引流锥面再迅速爬升至分离腔内;bUsing the peristaltic pump as the power, a certain amount of gradient liquid ficoll is transported to the hemispherical converging hole at the bottom of the inner core through the liquid inlet channel; under the action of centrifugal force, the gradient liquid climbs rapidly along the diversion channel to the annular stopper Plate, and then quickly climb into the separation chamber along the waist hole and drainage cone;
    c用蠕动泵将待分离生物液从液体入口通道输送至内核底部的半球形聚流孔处;生物液沿着导流通道会迅速进入分离腔;当生物液完全进入分离杯后,所有的生物液均会位于分离腔;经过一段时间的离心,较重的红细胞处于分离腔的最外侧,然后往内依次为梯度液、白膜层和血浆;c Use a peristaltic pump to transport the biological fluid to be separated from the liquid inlet channel to the hemispherical gathering hole at the bottom of the inner core; the biological fluid will quickly enter the separation chamber along the diversion channel; when the biological fluid completely enters the separation cup, all the biological fluid The liquid will be located in the separation chamber; after a period of centrifugation, the heavier red blood cells will be at the outermost side of the separation chamber, and then the gradient liquid, buffy coat and plasma will be inward sequentially;
    d使用气泵,推动活塞,使分离腔的体积慢慢变小,依次将内侧的血浆、白膜层推出去;配合分离设备上的阀、颜色传感器、管路成分传感器、成分收集袋和废液袋来收集需要的成分;d Use the air pump to push the piston, so that the volume of the separation chamber gradually decreases, and the inner plasma and buffy coat are pushed out in turn; cooperate with the valve, color sensor, pipeline component sensor, component collection bag and waste liquid on the separation device bag to collect the required ingredients;
    e当分离腔内只剩下红细胞与梯度液时,气泵反向抽气,致动活塞向下运动,同时离心机缓慢停转;分离腔内的液体在重力作用下会流入半球形聚流孔处;在蠕动泵的作用下,从导流管将剩余的液体吸走,完成分离;e When only red blood cells and gradient liquid are left in the separation chamber, the air pump pumps air in reverse, the actuating piston moves downward, and at the same time the centrifuge stops slowly; the liquid in the separation chamber will flow into the hemispherical concentrating hole under the action of gravity Under the action of the peristaltic pump, the remaining liquid is sucked away from the guide tube to complete the separation;
    所述连续处理的步骤为:The steps of the continuous processing are:
    A分离设备上的离心机带动分离杯进行高速旋转;The centrifuge on the A separation device drives the separation cup to rotate at high speed;
    B设备以蠕动泵为动力,将生物液从液体入口通道输送至内核底部的半球形聚流孔处;在离心力的作用下,生物液沿着导流通道迅速爬升至圆环形挡板处,然后沿着腰型孔和引流锥面再迅速爬升至分离腔内,细胞液逐渐填满分离腔;生物液在填满分离腔的过程中,生物液内的细胞在离心力的作用下分布在分离腔最外侧,而废液处于分离腔最内侧;The B equipment is driven by a peristaltic pump to transport the biological fluid from the liquid inlet channel to the hemispherical gathering hole at the bottom of the inner core; under the action of centrifugal force, the biological fluid climbs rapidly along the diversion channel to the circular baffle, Then climb rapidly along the waist hole and the drainage cone to the separation cavity, and the cell fluid gradually fills the separation cavity; during the process of filling the separation cavity with the biological fluid, the cells in the biological fluid are distributed in the separation cavity under the action of centrifugal force. The outermost chamber, while the waste liquid is at the innermost side of the separation chamber;
    C随着生物液持续的输入,分离腔内最内侧不含细胞的废液被挤出;当生物液完全输入到分离杯时,分离腔中外侧为细胞、内侧为废液,体积总和为分离杯的最大动态容积;C With the continuous input of biological fluid, the innermost waste liquid without cells in the separation chamber is squeezed out; when the biological liquid is completely input into the separation cup, the outer side of the separation chamber is cells, the inner side is waste liquid, and the sum of the volumes is the separation volume. The maximum dynamic volume of the cup;
    D启动气泵,推动活塞,配合分离设备上的重力传感器、光学传感器以及阀等元器件,直至分离杯内剩余一定体积量,停止推动活塞;DStart the air pump, push the piston, cooperate with the gravity sensor, optical sensor, valve and other components on the separation equipment, until there is a certain volume in the separation cup, stop pushing the piston;
    E离心机停转,并启动气泵,反向抽气,使活塞运动至最底部;在重力作用下,分离杯内的生物液全部汇集至内核底部的半球形聚流孔处;随后启动蠕动泵,从导流管将剩余生物液吸走;E The centrifuge is stopped, and the air pump is started, and the air is pumped in reverse, so that the piston moves to the bottom; under the action of gravity, all the biological liquid in the separation cup is collected at the hemispherical flow hole at the bottom of the inner core; then the peristaltic pump is started , absorb the remaining biological fluid from the guide tube;
    F从液体出口吸入少量清洗液,并启动离心机,清洗液体出口、液体出口通道、分离腔和导流通道;随后再次启动蠕动泵将残余细胞从液体入口通道吸入到产品袋中。F suction a small amount of cleaning solution from the liquid outlet, and start the centrifuge to clean the liquid outlet, liquid outlet channel, separation chamber and diversion channel; then start the peristaltic pump again to suck the residual cells from the liquid inlet channel into the product bag.
PCT/CN2022/091109 2021-05-31 2022-05-06 Piston-type biological liquid separation bottle having inner core and separation method thereof WO2022252910A1 (en)

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