WO2022246968A1 - Heat pump air conditioning device and implementation method thereof - Google Patents

Heat pump air conditioning device and implementation method thereof Download PDF

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Publication number
WO2022246968A1
WO2022246968A1 PCT/CN2021/104824 CN2021104824W WO2022246968A1 WO 2022246968 A1 WO2022246968 A1 WO 2022246968A1 CN 2021104824 W CN2021104824 W CN 2021104824W WO 2022246968 A1 WO2022246968 A1 WO 2022246968A1
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Prior art keywords
heat exchanger
heat
air conditioner
liquid
pump
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PCT/CN2021/104824
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French (fr)
Chinese (zh)
Inventor
肖启能
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深圳昂湃技术有限公司
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Publication of WO2022246968A1 publication Critical patent/WO2022246968A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/26Refrigerant piping
    • F24F1/32Refrigerant piping for connecting the separate outdoor units to indoor units
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0059Indoor units, e.g. fan coil units characterised by heat exchangers
    • F24F1/0063Indoor units, e.g. fan coil units characterised by heat exchangers by the mounting or arrangement of the heat exchangers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/08Compressors specially adapted for separate outdoor units
    • F24F1/10Arrangement or mounting thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/14Heat exchangers specially adapted for separate outdoor units
    • F24F1/16Arrangement or mounting thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B43/00Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
    • F25B43/006Accumulators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/70Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Definitions

  • the present invention relates to an air conditioner and its implementation method, in particular to an improvement of a novel heat pump air conditioner and its implementation method.
  • an air conditioner namely an air conditioner
  • an air conditioner is an electrical appliance produced to adjust the temperature and humidity of people's working or living environment, improve the comfort of the living environment, improve work efficiency and improve the quality of life.
  • the ambient temperature is high, the indoor and other local environments are controlled and adjusted to keep it in a lower comfortable temperature range; in the current air conditioner function settings, most air conditioners can be realized at the same time when the ambient temperature is relatively low.
  • the temperature is low, it can keep the indoor and other local temperatures in a relatively high comfortable temperature range, that is, it has both cooling and heating functions.
  • Air conditioners have begun to spread into thousands of households, homes, offices, shopping malls and other public places, and have also become the standard configuration in the passenger cabins of various vehicles and passenger ships. . Air conditioners are divided into single cooling air conditioners and heating and cooling air conditioners according to their functions. Refrigeration air conditioners transfer the heat absorbed by the indoor air to the outdoors and are only used for cooling in summer. The heating and cooling dual-purpose air conditioner can not only cool in summer, but also heat in winter to increase the indoor temperature. Cooling and heating dual-purpose air conditioners can be divided into electric heating type, heat pump type and electric heating auxiliary heat pump air conditioner according to the heating method.
  • the electric heating air conditioner is based on the cooling-only air conditioner, and the resistance electric heater is used for heating.
  • the electric heater can be a resistance heating device such as a metal wire, an alloy wire, or a PTC (Positive Temperature Coefficient) ceramic heating element.
  • the energy consumption ratio of electric air conditioners is relatively large when heating, and the ratio of electric energy consumed by the unit heating capacity is about 1, and the heating capacity can only come from the energy consumed by it. For example, if a heater with a power of 2000W is used, the heating capacity The maximum value is 2000W.
  • the existing heat pump air conditioner is based on the single-cooling air conditioner, and at least one electromagnetic four-way reversing valve 101 (also known as the pilot valve) is added in the pipeline, as shown in Figure 1 and Figure 2, through the reversing Switching of the valve 101 changes the flow direction of the refrigerant on the basis of the original refrigeration and air conditioning, maintains and utilizes the same working flow direction of the compressor, and changes the flow direction of the refrigerant in the system, forming a reverse cycle to obtain the heating function, and the outdoor heat Inhale indoor discharge to increase indoor air temperature.
  • the pilot valve also known as the pilot valve
  • the flow direction of the refrigerant can be switched in a controlled manner to realize switching between cooling and heating working modes.
  • FIG. 2 shows the working principle of the existing air-conditioning refrigeration.
  • the compressor 102 pressurizes and compresses the low-pressure and low-temperature gaseous refrigerant from the indoor evaporator 103 to form a high pressure.
  • the high-temperature gas flows through the outdoor condenser 104, and after transferring heat to the outside, the gaseous state is converted into a liquid state in the condenser 104.
  • the pressure-controlled expansion of the capillary 105 it enters the indoor evaporator 103, forms a gaseous state, absorbs the heat of the indoor air and takes it away, thereby forming a cooling effect on the indoor air.
  • low-pressure and low-temperature gas is formed and enters the compressor 102 , so as to circulate the working process of refrigeration.
  • Fig. 1 is a schematic diagram of the heating working principle of the existing heat pump air conditioner.
  • the pilot valve 101 has an internal four-way switching pipeline, so as to realize the direction of the pipeline flowing through the compressor 102. Under the condition of utilizing the compression capacity of the compressor, the flow direction of the refrigerant can be adjusted according to the needs of cooling or heating. to switch.
  • the high-temperature refrigerant vapor discharged from the compressor 102 flows to the indoor radiator (the original evaporator 103) to dissipate heat, where the high-temperature and high-pressure steam dissipates heat and is discharged indoors to increase the indoor temperature.
  • the temperature of the high-temperature and high-pressure steam decreases and condenses into a medium-temperature and high-pressure liquid, which is then throttled and depressurized by the capillary 105 or the throttling device of the thermal expansion valve (or electronic expansion valve), and then flows through the outdoor room under the original cooling mode.
  • Condenser 104 where the liquid refrigerant evaporates to absorb the heat in the outdoor air due to the sudden drop in pressure, and after filtering and dehumidification treatment, it is compressed by the compressor and discharged into a state of high-temperature and high-pressure vapor, and then flows to the indoor radiator (original evaporation The heat is released in the device), and the heat is discharged to the indoor air, and the above process is repeated.
  • Heat pump heating is an energy-saving heating method.
  • the energy efficiency coefficient (COP, Coefficient Of Performance, energy efficiency ratio) of heat pump air conditioner heating is relatively high, that is, the ratio of heating capacity to power consumption is relatively large, generally up to 2.5 or more.
  • COP Coefficient Of Performance
  • the heat obtained indoors can be above 2500W, so the heating efficiency of the heat pump air conditioner is much higher than that of the electric heating type, and it is more energy-saving, fast and practical.
  • the outdoor temperature is so low that the selected refrigerant cannot complete evaporation and absorb heat under the ambient temperature and low pressure, resulting in loss of heating function or low efficiency. Therefore, some air-conditioning manufacturers have launched electric-assisted heat pump air conditioners that combine auxiliary electric heating and heat pumps, and use electric heating to make up for the inefficiency of low outdoor temperatures.
  • the heat pump air conditioner absorbs the heat of the outdoor air and discharges it indoors in winter, as the outdoor temperature decreases, the surface temperature of the outdoor evaporator also decreases, often falling below the ambient temperature or even below 0°C.
  • the outdoor air flows through the evaporator to be cooled, the water vapor in the air contacts the surface of the evaporator whose temperature is lower than the air dew point temperature, and the phenomenon of phase change and condensation occurs. At this time, the moisture contained in the air will precipitate and attach to the surface of the evaporator.
  • the moisture attached to the surface of the evaporator may further condense to form a frost layer.
  • frost layer accumulates until the surface is gradually covered by frost, forming a continuous frost layer. Due to the small thermal conductivity of the frost layer as a porous medium, it will not only reduce the heat transfer performance of the system, increase energy consumption, and even block the airflow of the outdoor fan in severe cases, causing the temperature of the evaporator to become lower and lower until the evaporation function cannot be completed, resulting in system failure. Blockage or damage to the compressor can lead to very serious failure consequences.
  • the current main defrosting technical means are:
  • Coating hydrophilic (glycerol coating) or hydrophobic coating (car wax coating) on the surface of the outdoor evaporator (condenser for refrigeration mode) can effectively inhibit the growth of the frost layer, but only Slow down the speed of frosting, it does not prevent frosting in lower temperature and higher humidity environment.
  • the four-way reversing valve is controlled to restore the air conditioner to the heating mode.
  • the defrosting time of this method is short, but during the defrosting operation, it is necessary to suspend heating, instead of absorbing heat from the room, which will cause large fluctuations in the room temperature, especially when the room needs heating, switch to the cooling mode , it will create an almost fatal feeling for the user, reducing the comfort of the indoor environment, and the reversing valve needs to be reversing frequently, which is easy to wear and has a lot of noise.
  • the bypass valve automatically defrosts. Open the defrosting valve during heating, and the high-temperature and high-pressure steam output from the compressor is directly passed into the outdoor heat exchanger (condenser in cooling mode, evaporator in heating mode) for defrosting.
  • the four-way valve does not need to be reversed, the defrosting bypass solenoid valve is opened, the fan is turned off, and the exhaust gas of the compressor is sent to the outdoor heat exchanger (condenser in cooling mode, In the heating mode, it acts as the inlet of the evaporator for exothermic defrosting, and the defrosted refrigerant enters the gas-liquid separator through the four-way reversing valve, and is finally sucked by the compressor.
  • the disadvantage of this method is that the heating will stop during defrosting, which will also cause fluctuations in the indoor temperature, and the energy for defrosting still comes from the compressor.
  • the cycle should be long.
  • the suction pressure of the compressor will increase, the discharge temperature will increase, and the working state of the compressor will change, which is not good for the normal use of the system.
  • Air source heat pump energy storage defrosting is a new system that organically combines heat storage technology and defrosting technology. By adding a regenerator to the traditional air source heat pump, part of the waste heat during the operation of the heat pump is stored and used as a low-level heat source for heat pump defrosting, which solves the problem that the traditional defrosting energy mainly comes from the compressor, thereby improving the operating efficiency of the unit stability.
  • the energy storage device provides energy for the evaporator to defrost.
  • the outdoor temperature is constant, the increase of air humidity will gradually increase the energy consumption and time required for defrosting; when the relative air humidity is constant, the energy consumption and defrosting time will first increase and then decrease with the decrease of air temperature.
  • the indoor temperature is relatively stable during energy storage defrosting, which ensures indoor thermal comfort, but the defrosting effect is affected by the heat storage. If the heat storage is not enough, it will lead to defrosting Not thorough.
  • the system structure is relatively complex, its cost is high, and it needs to be debugged according to different on-site working environments to achieve better results.
  • an electric heating wire is installed on the surface of the outdoor heat exchanger, and the electric heating wire is energized to generate heat for defrosting. It is mostly used in finned tube coolers. The electric heating element is attached to the fins.
  • the solenoid valve is closed, and the electric heater starts to supply power to heat and defrost.
  • the compressor starts to run, the heating relay stops powering the electric heater, the solenoid valve opens, and the refrigerant enters the evaporator.
  • Electric heating defrosting has the advantages of simple system, complete defrosting, and simple control, but the disadvantage is that part of the heat of electric heating defrosting is dissipated into the atmosphere, which consumes a lot of power, the service life of the electric heating wire is limited, and it is easy to generate local high temperature during operation , there are certain security risks.
  • the fan and compressor need to be stopped during defrosting, and the discontinuous heating process can easily cause large fluctuations in the indoor temperature. Therefore, this method is rarely used for defrosting now.
  • the high-pressure and high-temperature steam output by the compressor first passes through the outdoor condensing heat exchanger.
  • the outdoor condenser works under high-temperature and high-pressure conditions to cool the steam and condense it into a liquid state.
  • the condenser must be able to withstand the high pressure output by the compressor (higher than More than 1.5 times the evaporation pressure of the selected refrigerant at the maximum working ambient temperature).
  • the indoor evaporator is located downstream of the throttling device of the capillary tube (or thermal expansion valve, electronic expansion valve), and has been throttled and depressurized, so its working pressure is relatively low.
  • the high-pressure and high-temperature steam output by the compressor first passes through the indoor heat exchanger (that is, the evaporator in the cooling mode) to reduce the temperature, condenses into a liquid state, and releases heat to increase the indoor temperature.
  • the indoor evaporator works under high temperature and high pressure conditions (1.5 times higher than the evaporation pressure of the selected refrigerant at the highest working ambient temperature), and then through the capillary tube (or thermal expansion valve, electronic expansion valve) section
  • the outdoor heat exchanger that is, the condenser in the cooling mode
  • It is located downstream of the capillary (or thermal expansion valve, electronic expansion valve) throttling device and has been throttled and depressurized. Therefore, its working pressure is lower.
  • the copper tube can withstand high pressure, but its inner surface area is limited by its shape characteristics, so it is necessary to lengthen the length of the copper tube to make up for it.
  • the volume and weight of the entire condenser must be compared. big.
  • the application of a new heat exchanger design with a large heat exchange area and high pressure resistance in a small volume is very meaningful for improving the heat exchange rate of the heat exchanger, making the product miniaturized and reducing the cost.
  • the air conditioner of the prior art It is difficult to reduce the size.
  • the four-way reversing valve is the core device for switching the cooling/heating working mode of the heat pump air conditioner.
  • the compressor outlet pipe is connected to the outdoor heat exchanger, and the compressor inlet pipe is connected to the indoor heat exchanger; when the heating is running , connect in the opposite direction.
  • Its structure is relatively sophisticated and complex, and the working environment is at the high and low pressure ends of the compressor.
  • Its internal working pressure is relatively high, and reliable refrigerant reversing action is required, and it is required that there should be no leakage to the outside. There can be no cross-gas or blockage between them, and the requirements for the manufacturing accuracy of the product and the selection of materials are quite high. It is difficult to achieve accurate, safe and long-term operation in the actual product.
  • the purpose of the present invention is to provide a new type of heat pump air conditioner and its implementation method, to solve the temperature fluctuation effect on the indoor temperature when the heat pump air conditioner switches between cooling and heating during defrosting, and to improve comfort .
  • a heat pump air conditioner which includes a compressor, and an indoor heat exchanger and an outdoor heat exchanger, including a refrigerant circuit and a second liquid circuit that are relatively independent;
  • the primary side of the compressor, the indoor heat exchanger, and at least one heat exchanger connected by pipelines is arranged in the refrigerant circuit, and heat is exchanged with the second liquid circuit through the heat exchanger. exchange;
  • the outdoor heat exchanger and the secondary side of the heat exchanger connected by a pipeline are arranged in the second liquid circuit.
  • the heat exchanger includes a first heat exchanger and a second heat exchanger, which are respectively arranged on the upstream and downstream pipelines of the compressor, and each have a connection with the The primary side of the refrigerant circuit communicates with the secondary side of the second liquid circuit.
  • the second liquid circuit further includes a first pump connected to the secondary side of the first heat exchanger; and a first three-way valve, the first three-way End 1 of the valve is connected to the secondary side of the first heat exchanger, end 2 is connected to the outdoor heat exchanger, end 3 is connected to end 1 of a second three-way valve; end 2 of the second three-way valve It communicates with the downstream end of the outdoor heat exchanger, and after passing through the secondary side of the second heat exchanger, it can communicate with the first pump to form a circulation with its three ends.
  • the second liquid circuit is further configured to include a second pump, which communicates with the upstream end of the outdoor heat exchanger and can communicate with the secondary side of the second heat exchanger to form a cycle.
  • a one-way valve is further provided between the second pump and the upstream end of the outdoor heat exchanger, and is used for one-way directing flow toward the upstream end of the outdoor heat exchanger.
  • a liquid storage tank is arranged upstream of the first pump and the second pump, and the liquid storage tank is provided with two liquid storage areas A and B, and the two liquid storage areas communicated at the bottom; and, the inlet of the first pump is close to and opened to the 3-end of the second three-way valve in the A liquid storage area of the liquid storage tank; the inlet of the second pump is connected to The liquid outlet at the downstream end of the second heat exchanger is set close to and open in the B liquid storage area of the liquid storage tank.
  • a first bypass valve is connected in parallel with both ends of the secondary side of the first heat exchanger, and is used to form a bypass under control.
  • a second bypass valve is connected in parallel between the 3rd end and the 2nd end of the second three-way valve for controlled formation of a bypass.
  • a PTC is further arranged on the pipeline between the first pump and the upstream end of the first heat exchanger.
  • the first heat exchanger and the second heat exchanger are plate heat exchangers.
  • the heat pump air conditioner wherein, in the refrigerant circuit, a first electronic expansion valve is arranged on the pipeline between the first heat exchanger and the indoor heat exchanger; A second electronic expansion valve is arranged on the pipeline between the exchanger and the indoor heat exchanger.
  • a third bypass valve is connected in parallel at both ends of the connecting pipeline between the first heat exchanger and the first electronic expansion valve, and is used to form a bypass under control.
  • a fourth bypass valve is connected in parallel at both ends of the connecting pipeline between the second heat exchanger and the second electronic expansion valve, and is used to form a bypass under control.
  • a method for realizing the heat pump air conditioner wherein, the refrigerant in the refrigerant circuit is compressed by the compressor and communicated with the indoor heat exchanger for heat exchange of indoor air; the second liquid circuit An outdoor heat exchanger is arranged in the middle to exchange heat with outdoor air; the refrigerant circuit and the second liquid circuit operate relatively independently, and conduct heat exchange between the two circuits through at least one heat exchanger.
  • a heat pump air conditioner wherein the setting includes a controller, which is used for any one of the heat pump air conditioners to perform corresponding switch and bypass control, so as to realize cooling, or heating, or heating plus heat storage, and defrosting or one of the defrost functions.
  • the heat pump air conditioner and its implementation method provided by the present invention because of the adoption of the multiple-pipe loop mode in the heat exchange system, improve the heat pump air conditioner’s ability to suspend the heat pump air conditioner due to defrosting when it is working at a lower temperature.
  • the impact on the temperature fluctuations in the room (or in the vehicle cab) caused by heating or switching to the cooling mode reduces the impact on the indoor temperature during the switching process of cooling and heating, and improves the comfort.
  • the refrigerant of the heat pump air conditioner in the present invention does not need to be reversely circulated through the multiple-pipe loop mode, so there is no need to use a four-way reversing valve, which improves the reliability and safety of the system.
  • FIG. 1 is a schematic diagram of the working principle of an air conditioner in a heating state in the prior art.
  • Fig. 2 is a schematic diagram of the working principle of the air conditioner in the cooling state in the prior art.
  • Fig. 3 is a schematic structural diagram of a preferred embodiment of the heat pump air conditioner of the present invention.
  • Fig. 4 is a structural schematic diagram of another preferred embodiment of the heat pump air conditioner according to the present invention.
  • Fig. 5 is a pressure-enthalpy diagram of the heat pump air conditioner of the present invention.
  • Fig. 6 is a schematic diagram of a cooling working mode of a preferred embodiment of the heat pump air conditioner and its implementation method according to the present invention.
  • Fig. 7 is a schematic diagram of a heating working mode of a preferred embodiment of the heat pump air conditioner and its implementation method according to the present invention.
  • Fig. 8 is a schematic diagram of the heating plus defrosting mode (heat storage) of a preferred embodiment of the heat pump air conditioner and its implementation method according to the present invention.
  • Fig. 9 is a schematic diagram of the heating plus heat storage mode (keep warm) of a preferred embodiment of the heat pump air conditioner and its implementation method according to the present invention.
  • Fig. 10 is a schematic diagram of the heating plus defrosting mode (defrosting) of a preferred embodiment of the heat pump air conditioner and its implementation method according to the present invention.
  • a new heat pump air conditioner disclosed in the present invention, as shown in Figure 3, its cooling and heating functions are mainly composed of a relatively independent refrigerant circuit and a second liquid circuit, which means relatively independent
  • the refrigerant circuit is not connected to the second liquid circuit itself, and operates relatively independently, but they are not independent at the level of heat exchange, and require heat management and heat exchange.
  • the refrigerant circuit includes a compressor 1 sequentially connected in circuit communication, a primary side of the first heat exchanger 2, a first electronic expansion valve 3, an indoor heat exchanger 4 and a fan 20, a second electronic expansion valve 5, and a second electronic expansion valve.
  • the primary side of the second heat exchanger 6, the gas-liquid separator 8, this circuit forms the main working circuit of the refrigerant, and the first heat exchanger 2 and the second heat exchanger 6 can be selected to achieve cooling or heating operation.
  • the heat pump air conditioner of the present invention it is also possible to install one of the first heat exchanger or the second heat exchanger separately, such as installing one on the compressor
  • the first heat exchanger on the downstream pipeline of the compressor serves as a cooling function
  • the second heat exchanger installed in the upstream pipeline of the compressor serves as a heating function.
  • a separate Air conditioning unit with cooling or heating function can form a very small air conditioner when the heat exchanger is set as a plate heat exchanger with high efficiency, so that it can be set as a car air conditioner or the like.
  • the high-temperature and high-pressure refrigerant vapor is output by the electric compressor 1.
  • the heat is transferred from the first heat exchanger 2 to the second liquid circuit, that is, the multiple-tube circuit, for switching of more additional functions, and absorbs heat from the indoor heat exchanger 4.
  • an additional controller can be used to adjust the throttling opening of the first electronic expansion valve 3 and the second electronic expansion valve 5 to switch the working mode of the refrigerant circuit (cooling or heating) .
  • the first pump 22 and the second pump 15 are connected in parallel to a liquid storage tank 16 through pipelines, and the first pump 22 is connected to the two sides of the first heat exchanger 2 through pipelines.
  • the secondary side and a bypass valve 9, the bypass valve 9 is connected in parallel at both ends of the secondary side of the first heat exchanger 2, and can be controlled to open to bypass the secondary side of the first heat exchanger 2 side.
  • the second liquid circuit also includes a first three-way valve 10, and port 1 of the first three-way valve 10 is connected to the common end of the bypass valve 9 and the secondary side of the first heat exchanger 2 (the other end is connected to the first pump 22, and the opening is connected to the liquid storage tank 16), and is commonly connected to one end of the outdoor heat exchanger 13; the 2 ports of the first three-way valve 10 are connected to the One end of the second pump 15 communicates (the other end of the second pump 15 communicates with the liquid storage tank 16, and the communication opening of the first pump 22 can be provided with two different liquid storage chambers that communicate with the bottom), in Between port 2 of the first three-way valve 10 and the connection end of the second pump 15, there is also a one-way valve 21 facing the common end (that is, facing away from the second pump 15), and the common end is connected to the outdoor heat exchanger 13; port 3 of the first three-way valve 10 is connected to port 1 of the second three-way valve 11.
  • the second liquid circuit also includes the outdoor heat exchanger 13 and the first fan 19 operated on it in a controlled manner, so as to increase the air flow and heat exchange efficiency of the outdoor heat exchanger 13 .
  • Port 2 of the second three-way valve 11 communicates with the other end of the outdoor heat exchanger 13, and communicates with one end of the secondary side of the second heat exchanger 6; 3 ports are directly connected to the liquid storage tank 16, and in a preferred embodiment can be arranged near the internal opening of the first pump 22 in the liquid storage tank 16, so that the liquid storage tank 16 can be realized
  • the liquid (basically water or liquid with similar heat capacity) in the pipeline can be kept warm without affecting the working flow in the pipeline.
  • the other end of the secondary side of the second heat exchanger 6 is connected to the liquid storage tank 16 through a pipeline, and the liquid inlet of this end is connected to the second pump 15 and connected to the liquid storage tank.
  • the liquid outlet in 16 is close, so that the liquid in the liquid storage tank 16 can be kept flowing in actual work, so that the liquid in the liquid storage tank is used for heat storage, and at the same time, the liquid in the second liquid circuit will continue to flow work without having to wait for the temperature of the fluid in the reservoir to equalize.
  • two connected liquid storage spaces A and B are provided in the liquid storage tank 16, and are connected at the bottom, and a liquid filling cap 17 is provided on the top of the B liquid storage space for The corresponding liquid filling port is covered, so that liquid, such as water, can be filled into the liquid storage tank 16 .
  • the second liquid circuit of the present invention also includes a second bypass valve 12, which is arranged between port 2 and port 3 of the second three-way valve 11 and between the secondary side and the secondary side of the second heat exchanger 6. between the liquid storage tanks, so that after the second bypass valve 12 is opened under control, the secondary side of the second heat exchanger 6 can be bypassed.
  • the liquid storage tank 16 can also be replaced by a multi-port joint with a similar connection function.
  • the outdoor heat exchanger 13 and the first fan 19 are used to dissipate the heat of the cooling liquid in the second liquid circuit to the outdoor air in the cooling mode, or to extract heat from the outdoor air in the heating mode. Absorb heat to the refrigerated liquid in the second liquid circuit.
  • the secondary side of the second heat exchanger 6 and the secondary side of the first heat exchanger 2 are respectively used to exchange heat with the refrigerant circuit, absorb the heat of the refrigerant vapor in the cooling mode, and In the mode, the heat of the refrigerated liquid in the second liquid circuit is transferred to the refrigerant circuit.
  • the first pump 22 and the second pump 15 respectively provide cyclic driving force. According to the different requirements of the working mode, whether they are running or not and their working status are controlled by the control signal sent by the controller.
  • the first bypass valve 9 and the second bypass valve 12 are respectively used to control the flow path selection of the brine in the second liquid circuit, and when they are connected, the brine will pass through the bypass formed directly across the secondary side of the second heat exchanger 6 or the secondary side of the first heat exchanger 2 to achieve the purpose of selecting whether to exchange heat with the refrigerant circuit.
  • the first three-way valve 10 is used to control whether the branch liquid of the first pump 22 flows through the outdoor heat exchanger 13, so that the first pump 22 is connected with the second pump 15 in the heat storage process in the heating mode.
  • the heating branch is relatively independent to ensure that the heating and heat storage work can be carried out at the same time.
  • the shown second three-way valve 11 is used to control whether the branch liquid of the first pump 22 flows through the secondary side of the second heat exchanger 6, especially in the heat storage process of the first pump 22 in the heating mode.
  • the circuit is relatively independent from the heating branch of the second pump 15, ensuring that the heating and heat storage work can be carried out at the same time.
  • the function of the one-way valve 21 is to prevent the high-temperature liquid in the branch circuit of the first pump 22 from flowing back through the second pump 15 to form a "short circuit" of the heat flow circuit during heating + defrosting operation.
  • the most obvious feature is that the original four-way reversing valve is no longer used to switch between the cooling and heating working modes, so as to simplify the flow path of the refrigerant, and the The switching of the refrigerant is unified through the second heat exchanger 6 and the first heat exchanger 2 coupled to the second liquid circuit for adjustment and control, so as to achieve unified thermal management (refrigeration, heating, heating + heat storage, Heating + defrosting) purposes.
  • the advantage of this design is that it simplifies the switching of the high-pressure refrigerant circuit and the control valve to improve reliability, and the heat storage and defrosting work can be carried out simultaneously with the heating work at low temperature heating, thereby avoiding the indoor temperature fluctuation during defrosting.
  • the wave impact improves the comfort of use.
  • the relatively independent second liquid circuit can be realized by using liquid with lower pressure, such as water, which has lower cost and higher safety.
  • a first Three bypass valves 14 and their bypass pipelines When the third bypass valve 14 is controlled, it can directly bypass the first heat exchanger 2 and the first electronic expansion valve 3, which can make refrigeration The liquid directly bypasses the first heat exchanger 2 when it is not required to work, thereby improving the working efficiency.
  • a fourth bypass valve 7 and its pipeline can be arranged at both ends of the pipeline of the second heat exchanger 6 and the second electronic expansion valve 5, so that the second heat exchanger can be 6 and the pipeline of the second electronic expansion valve 5 are bypassed to improve the working efficiency of the refrigerant pipeline.
  • the trapezoid represents four stages of enthalpy change
  • the arc represents the three state regions of the refrigerant
  • the gas-liquid mixed state is inside the arc
  • the liquid state is on the left side outside the arc
  • the gaseous state is on the right side outside the arc.
  • the sides of the trapezoid indicate the state changes during the operation of the air conditioner, including pressure and enthalpy.
  • all references to the pressure-enthalpy point are shown in Figure 5.
  • each of the heat exchangers adopts a plate heat exchanger. Since such a high-efficiency plate heat exchanger is used as a cooling condenser and an evaporator in a heating mode, The heat is exchanged with the outdoor air through the plate-fin radiator of the second liquid circuit. The heat exchange area is greatly increased, which improves the heat exchange efficiency. It is beneficial to apply the air conditioner of the present invention to narrow settings such as automobiles and use it as the air conditioner.
  • the control unit After the heat pump air conditioner of the present invention is turned on, its control unit first reads the indoor target temperature T_r set by the user, and when the outdoor ambient temperature T_a (25) is higher than T_r, it enters the cooling working mode.
  • the refrigerant is cooled in the first plate heat exchanger 2, and its state gradually changes from a vapor state through a vapor-liquid mixed state to a liquid state, becoming a supercooled liquid, its enthalpy value decreases, and the pressure-enthalpy point reaches position 3 in Figure 5 . Then through the first electronic expansion valve 3 (Ve) throttling and depressurization, the pressure enthalpy points 3-4 in Fig.
  • the controller of the present invention controls the path of the second liquid circuit as follows (according to the code and control state of each component, the controller will issue its corresponding code according to the program) The corresponding control command is enough):
  • the refrigerant flows through the first plate heat exchanger 2 for heat exchange, and the heat is transferred to the liquid in the second liquid circuit.
  • the state of the second three-way valve 11 (Vb) of the waterway has no effect, and the electromagnetic coil is closed to save power.
  • the second three-way valve 11 (Vb) can be activated during defrosting and heat storage, see the description below.
  • the waterway and the refrigerant directly cross the plate heat exchanger 6 through the bypass, and the waterway returns to the A liquid storage area of the liquid storage tank, and corresponds to the inlet of the first pump 22, and the first pump 22 is controlled to be in the working state at this time.
  • the controller of the preferred embodiment of the present invention controls the working cycle path of the refrigerant as follows:
  • the third bypass valve 14 is disconnected, and the refrigerant vapor is condensed into a supercooled liquid due to heat transfer to the liquid circuit.
  • the controller (regardless of the type of controller) performs closed-loop control of its opening according to the T1 temperature at the outlet of the evaporator and the temperature at the air outlet of the indoor heat exchanger 4. degree, so that T1 is at the proper design working point.
  • the fourth bypass valve 7 is closed and conducting. Since the fourth bypass valve 7 is connected, the refrigerant directly crosses the second plate heat exchanger 6 without heat exchange with it.
  • the compressor 1 starts and enters the frequency conversion control, and makes it in the most economical and energy-saving state according to parameters such as the temperature T_room (23) of the air outlet of the indoor heat exchanger.
  • the indoor target temperature T_r set by the user is taken first, and when the outdoor temperature T_a (25) is lower than T_r, the system enters the control mode. Hot working mode.
  • the refrigerant is cooled in the indoor heat exchanger, and the temperature drops to become a supercooled liquid, and its pressure enthalpy point reaches the position 3 shown in Figure 5.
  • the pressure enthalpy point 3-4 is the process of throttling and depressurization.
  • the refrigerant passes through the first plate heat exchanger 2 without heat exchange.
  • the controller of the present invention controls the working cycle path of the refrigerant as follows:
  • the third bypass valve 14 is connected to form a bypass.
  • the second electronic expansion valve 5 returns to the initial set opening (such as 15%), and after the working cycle is established, the controller is based on the evaporator outlet temperature T1, that is, the temperature detected by the temperature sensor 24 and the indoor temperature T_room( 23), set the target temperature to control the opening, so that T1 is at the design operating point temperature (for example: T1 is 6°C lower than the indoor set temperature T_r).
  • the fourth bypass valve 7 is disconnected, and the refrigerant (pressure-enthalpy point 4) passing through the second electronic expansion valve 5 (Vf) must also pass through the second plate heat exchanger 6 due to the disconnection of the fourth bypass valve 7 Perform heat exchange, absorb the heat of the liquid in the second liquid circuit and evaporate into a superheated vapor state (pressure-enthalpy point 1), and return to the suction port of compressor 1 after passing through the vapor-liquid separator 8.
  • the compressor 1 starts and enters the frequency conversion control, and is adjusted according to parameters such as the air outlet temperature T_room (23) so that it is in the most economical and energy-saving state.
  • the indoor target temperature T_r set by the user is taken, and when the outdoor temperature T_a (25) is lower than T_r, the heating operation is started model.
  • the controller After the heating operation is started, if the controller detects that the outdoor temperature T_a (25) is lower than 0 degrees, and the surface temperature T_s of the outdoor high-efficiency plate-fin heat exchanger 13 is lower than the set defrosting condition temperature, For example, T_a(25)-T_s>3°C, that is, T_s is 3°C lower than the outdoor ambient temperature, the controller (any form of controller) in the circuit of the preferred embodiment of the heat pump air-conditioning device of the present invention promptly determines that the operating mode should be switched to control Heat + automatic defrost mode.
  • frost does not form immediately to affect the operation of the outdoor evaporator, and it can work normally for a period of time before frosting occurs again. Therefore, in the heating + automatic defrosting mode, the defrosting work only needs to follow the set interval, for example, set it to 1 hour, and work according to the rhythm. Because the biggest advantage of the heat pump air conditioner of the present invention is that it does not need to stop the heating during defrosting, and the heating works continuously, and the indoor temperature will not be lowered due to defrosting. In addition, the heat of the defrosting work is not directly from the electric heating, but the waste heat released when the refrigerant absorbs air energy and is compressed by the compressor 1, and then condenses. Therefore, the enthalpy of this part is not entirely produced by the electric heating, so its energy efficiency Better, defrosting saves more power.
  • the controller After entering the heating + automatic defrosting mode from the heating-only mode, the controller first sends a control signal to each valve to carry out the heat storage action in the second liquid circuit.
  • the first pump of the liquid circuit of the second liquid cooling cycle has 22 Road starts heat storage cycle, and the cycle path shown in the dotted line arrow shown in Figure 8 makes it from the T2 temperature 26 of the liquid output from the liquid storage tank 16 (the temperature sensor that is arranged on the pipeline here obtains the temperature) Rise to the pre-set defrosting temperature.
  • the controller controls the heat storage process of the second liquid circuit as follows (heating + heat storage):
  • the refrigerant passes through the first plate heat exchanger 2 and the indoor heat exchanger 4 to heat the room, the heat is respectively transferred to the liquid and indoor air from the branch of the first pump 22, and the indoor heat exchanger 4 works to make the refrigerant cool. While the temperature in the room is rising, the liquid in the second liquid circuit realizes heat storage.
  • a larger liquid storage tank 16 is set for heat storage operation.
  • the arrangement of the heat storage tank 16 in the present invention facilitates the continuous operation of the second liquid circuit, and can form the necessary flow in the slow backflow interaction.
  • Heat storage because the heat required for defrosting in the present invention is not the main work, so the necessary size of the liquid storage tank can be set, and at the same time, the liquid storage tanks that are relatively separated but partially connected, such as connected at the bottom, can be set for different branches partition, and in each partition, the liquid inlet and liquid outlet of the branch circulation in the liquid storage tank 16 are approached, so that while realizing the branch circulation, the branch circulation can be realized
  • the branch circuit itself is relatively stable, and at the same time, the heat transfer between the branches can be realized slowly through the liquid storage tank 16, so as to maintain the stability of the working flow.
  • the heated liquid in the first heat exchanger 2 returns to the liquid return port of the A liquid storage area of the liquid storage tank 16 through the pipeline, and is sent out by the first pump 22 again to perform the heating process.
  • the heat storage temperature T2 of the branch of the first pump 22 is detected by the temperature sensor 26. After T2 is equal to or exceeds the set defrosting temperature (such as 30°C), the heating is stopped (that is, the first side The bypass valve 9 (Vc) is connected, and the third bypass valve 14 is also connected in linkage). Both the second liquid circuit liquid and the refrigerant bypass the first plate heat exchanger 2 without heat exchange.
  • the heat preservation process is to maintain the temperature of the branch liquid at the set value through the heating-no heating-heating-no heating of the heat storage circuit, as shown in Figure 9.
  • the above heat storage process is the preparation for defrosting.
  • the indoor heating function does not stop, but the heat storage branch is connected to absorb the waste heat of the first plate heat exchanger 2 and the enthalpy of the refrigerant is reduced.
  • the value is lower, so that the outlet temperature of the indoor heat exchanger 4 is slightly lowered, but the change of the subcooling temperature will be sensed by the temperature sensor 24 (T1) of the controller in time and by increasing the speed of the compressor or adjusting the second electronic expansion
  • the opening of the valve 5 (Vf) is quickly closed-loop corrected, so it does not affect the indoor heating temperature, and improves the stability and comfort of the indoor temperature.
  • the heat storage process and the defrosting process are completed through relatively independent branches.
  • each branch circulates It can be run according to certain strategies as needed, such as running independently at time intervals.
  • the above-mentioned two branch cycles of heat storage and defrosting are not limited to the illustrated cycle mode, and can also be set to a mixed operation mode, such as conduction control of the second bypass valve 12 , but it is more difficult to handle than the control of the controller in the above-mentioned preferred embodiment.
  • the heat storage temperature T2 is detected by the temperature sensor 26 arranged downstream of the first pump 22 branch of the liquid storage tank 16.
  • T2 reaches a set value such as 30°C
  • the controller in the preferred embodiment of the present invention sends The valve sends out a control signal to perform defrosting operation.
  • the controller controls the defrosting of the second liquid circuit as follows (heating + defrosting), please refer to Figure 10 The dotted arrow flow:
  • the state of the second three-way valve 11 (Vb) has no effect, and the electromagnetic coil can be closed to save electricity.
  • the refrigerant circuit When heating + defrosting, the refrigerant circuit is very similar to the heating working mode, except that the controller needs to control the first bypass valve 9 (Vc) and the third bypass valve 14 to shut off in conjunction with heat storage and defrosting.
  • Vc first bypass valve 9
  • the third bypass valve 14 On (heat storage) or on (no heat storage), so that the liquid in the heat storage branch absorbs heat from the high-temperature and high-pressure refrigerant vapor, and keeps T2 around the pre-set defrosting temperature.
  • the liquid in the liquid storage tank 16 flows through the two liquid storage areas A and B, so as to maximize the use of the heat storage capacity of the liquid in the liquid storage tank 16 .
  • the second liquid circuit can be controlled by the controller to switch on and off each unit to realize the working process as shown in FIG. 7 .
  • whether heat storage and heat preservation is still maintained depends entirely on the individual choice. Keeping heating + heat storage and heat preservation can quickly enter the defrosting state, which is suitable for harsh environments with relatively fast frosting speed, but it also needs to consume a certain Pump cycle power energy and heat loss.
  • the previous control mode of air-conditioning is changed from the perspective of heat flow to the way of thinking about heat management, and the switch of different pipelines is used to form a clever The path selection, thus realizing the tiny control method, especially when each heat exchanger is set as a plate heat exchanger, the volume of the entire air conditioner can be reduced, so that it can be used as an air conditioner in a smaller space such as a car air conditioner.
  • the setting method of the present invention can be realized from the perspective of industrial control, so that the control instructions of the controller can be used to carry out strategy programming, realize rapid function adjustment, and realize a more intelligent heat pump air-conditioning device.
  • the refrigerant first passes through the first plate heat exchanger 2 or the second plate heat exchanger 6 to exchange heat with the second liquid circuit, and the heat They are first transferred to the second liquid circuit liquid, and then pass through the same high-efficiency plate-fin heat exchanger 13 (outdoor) for heat exchange with air, and are uniformly transferred through the coupling of the second heat exchanger 6 and the first heat exchanger 2
  • the adjustment and control of the path to the second liquid circuit simplifies the refrigerant flow path, and the switching of the refrigerant uses the low-pressure valve of the second liquid circuit to switch the flow path and heat flow direction to complete the function conversion and heat distribution.
  • the purpose of unified thermal management (cooling, heating, heating + heat storage, heating + defrosting).
  • the advantage of this design is that it simplifies the switching of the high-pressure refrigerant circuit and reduces the control valves to improve reliability, and the heat storage and defrosting work can be carried out simultaneously with the heating work at low temperature heating, thereby avoiding indoor cooling during defrosting.
  • the impact of temperature fluctuations improves the comfort of use.
  • the second liquid circuit of the present invention works under low pressure conditions, the application of high-performance plate-fin heat exchanger 13 becomes possible (because of its structure, its heat exchange area is large and efficient, but its pressure resistance is insufficient, and it is not enough to be directly applied in refrigerant working cycle high pressure section). Their increased efficiency means they can be reduced in size and the production process is more energy-efficient.
  • the outdoor unit of the heat pump air conditioner will have the problem of frost condensation when heating under very low temperature conditions (such as the outdoor temperature is below 0 degrees). If this problem cannot be solved completely, the outdoor heat exchanger of the heat pump will be blocked by frost And lose the heating function or produce other failures.
  • the heat pump air conditioner of the present invention and its implementation method are provided with a heat storage branch on the liquid circuit, and the liquid in this branch is pushed by the first pump 22, and is formed by switching the first three-way valve 10 and the second three-way valve 11.
  • a relatively independent heat storage circuit the liquid in the heat storage circuit flows through the first plate heat exchanger 2 (at this time, the first bypass valve 9 and the third bypass valve 14 are linked and disconnected), absorbing the high temperature output by the compressor 1
  • the heat of the high-pressure steam increases the temperature gradually.
  • the controller controls the first bypass valve 9 and the third bypass valve 14 to be closed and conducted in conjunction to form bypasses, and the high-temperature and high-pressure steam no longer passes through the first plate heat exchanger.
  • the device 2 is heated, as shown in Figure 9, in this process, a substantially stable higher temperature liquid is obtained in the second liquid circuit, especially the heat capacity of the liquid contained in the liquid storage tank 16, and its stored heat depends on the liquid storage tank.
  • the product of the weight of the storage liquid and the heat storage temperature and specific heat capacity, the heat storage should be matched with the weight and specific heat capacity of the outdoor heat exchanger material used and the defrosting temperature rise for comprehensive estimation.
  • the controller in the novel heat pump air-conditioning device of the present invention and its implementation method starts to defrost, and the controller controls the first three-way valve 10 (Va) to communicate with 1-2, and Control the second bypass valve 12 (Vd) to disconnect, the second pump 15 stops, the first fan 19 of the outdoor plate-fin heat exchanger 13 stops working, and the higher temperature liquid in the heat storage branch will flow through the outdoor plate-fin Type heat exchanger 13. Because the higher temperature liquid flows through the outdoor heat exchanger 13, it will help the surface temperature of the heat exchanger to rise rapidly, so that the condensed frost will melt into water and flow away. To achieve the purpose of complete defrosting.
  • the present invention preferably The embodiment can defrost and heat while not suspending the heating work, and keep the indoor temperature from fluctuating greatly, which greatly improves the comfort of use, and has extremely important advantages compared with the traditional technology.
  • the most obvious feature is that the cooling and heating working modes no longer use the original four-way reversing valve to switch, so that there is no need to rely on the four-way reversing valve.
  • the reliability of the directional valve and it will not cause the vulnerability problem caused by repeated switching of cooling and heating due to defrosting in the winter environment.
  • the first bypass valve 9 is connected to the primary side of the first heat exchanger 2 in the heat storage circuit, and a PTC is arranged between the first pump 22 18
  • a PTC is arranged between the first pump 22 18
  • the setting of the PTC 18 can support the heat storage circuit to quickly and effectively store enough heat through electric heating, so as to complete the first effective deicing or defrosting process. Because after the first defrosting is successful, the heat pump has the ability to absorb heat from the air to generate heat and store heat, and the PTC 18 can no longer work. Of course, under special circumstances, when it is necessary to supplement heat, the electric heating function can also be formed through the PTC. Whether to use the PTC or not depends only on the product use environment and personal options.
  • the brine used in the second liquid circuit should comprehensively consider its anti-corrosion performance and freezing point.
  • the choice of coolant with excellent anti-corrosion formula can ensure that the pH is in an appropriate range, which prevents the pipeline and valve body of the second liquid circuit from being corroded and perforated, and does not generate harmful solid deposits to block the liquid pipeline; the design of the freezing point is mainly Consider working without freezing in local severe winter minimum outdoor temperatures. The freezing point of the aqueous solution of the refrigerant is different.
  • the freezing point of the aqueous solution of propylene glycol with a volume concentration of 58% is below minus 50 degrees
  • the freezing point of an aqueous solution of ethylene glycol with a volume concentration of 55.7% is about minus 45 degrees.
  • the first plate heat exchanger 2 and the second plate heat exchanger 6 can adopt a high-density and high-pressure heat exchanger structure. Because they do not directly exchange heat with air, the exchange area Not restricted by air flow, a very large exchange area and high heat exchange efficiency can be obtained in a small space.
  • the indoor heat exchanger 4 as a traditional part of a traditional air conditioner, mostly adopts a copper tube through-fin structure, and the copper tube as a continuous tube body structure can withstand high pipeline pressure, but its inner surface area is smaller than that of the outer tube fins Much more, you can choose a pipe with a grooved structure in the pipe to maximize the heat exchange area and minimize its volume.
  • the outdoor heat exchanger 13 is in the second liquid circuit, its working pressure is not high, so the plate-fin all-aluminum heat exchanger can be used, and the corrugated belt fins with windows are used, which is currently the best energy efficiency. s Choice.
  • the working circuit of the heat storage and defrosting branch during defrosting is shown in Figure 10.
  • high-pressure steam passes through the first heat exchanger 2
  • the second liquid circuit passes through the first heat exchanger 2
  • a lower-temperature refrigerant supercondensed liquid can be obtained under a known compression ratio, so that After passing through the first electronic expansion valve 3, it has a lower enthalpy value (h3 and h4 move to the left and becomes smaller)
  • the second liquid circuit heats up the evaporator (second heat exchanger 6) after being heated by the first heat exchanger 2
  • An increase in temperature will lead to a higher evaporation temperature, and a larger unit cooling capacity can be obtained in this process, which improves the cooling efficiency.
  • the heat pump air conditioner In the preferred embodiments of the heat pump air conditioner and its implementation method in the present invention, it mainly provides a better solution for the external defrosting and defrosting requirements in the heating mode, and also has processing advantages in the cooling mode, especially in the cooling mode.
  • the air conditioner of the present invention can be made into a smaller volume, so that it can be conveniently applied to air conditioning, refrigeration and heating in a smaller space.

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Abstract

A heat pump air conditioning device and an implementation method thereof. The heat pump air conditioning device comprises a compressor (1), an indoor heat exchanger (4) and an outdoor heat exchanger (13), and comprises a refrigerant loop and a second liquid loop that are relatively independent; the refrigerant loop is provided with the compressor (1), the indoor heat exchanger (4) and a primary side of at least one heat exchanger (2, 6) which are connected by means of a pipeline, and heat exchange with the second liquid loop is performed by means of the heat exchanger (2, 6); and the second liquid loop is provided with the outdoor heat exchanger (13) and a secondary side of the heat exchanger (2, 6) which are connected by means of a pipeline. According to the heat pump air conditioning device and the implementation method thereof, a double-pipe loop mode in a heat exchange system is used, such that an influence on an indoor temperature fluctuation caused by suspending heating or switching to a cooling mode due to defrosting when a heat pump air conditioner works under a low temperature condition is improved, an influence on indoor temperature during the switching of cooling and heating is reduced, and comfort is improved.

Description

一种热泵空调装置及其实现方法A heat pump air conditioner and its implementation method 技术领域technical field
本发明涉及一种空调装置及其实现方法,尤其涉及的是一种新型热泵空调装置及其实现方法的改进。The present invention relates to an air conditioner and its implementation method, in particular to an improvement of a novel heat pump air conditioner and its implementation method.
背景技术Background technique
现有技术中,空调即空气调节器是为了调节人们工作或生活环境温度和湿度,改善生活环境的舒适性,提高工作效率和改善生活品质而产生的电器。通常是在环境温度较高时,将室内等局部环境进行控制调整,使之保持在较低的舒适温度范围内;在目前的空调机功能设置中,大部分空调已经可以同时实现在环境温度较低时,可以将室内等局部温度保持在较高的舒适温度范围内,也就是同时具有制冷和制热功能。In the prior art, an air conditioner, namely an air conditioner, is an electrical appliance produced to adjust the temperature and humidity of people's working or living environment, improve the comfort of the living environment, improve work efficiency and improve the quality of life. Usually, when the ambient temperature is high, the indoor and other local environments are controlled and adjusted to keep it in a lower comfortable temperature range; in the current air conditioner function settings, most air conditioners can be realized at the same time when the ambient temperature is relatively low. When the temperature is low, it can keep the indoor and other local temperatures in a relatively high comfortable temperature range, that is, it has both cooling and heating functions.
随着科技进步及生产力的提升,人们生活水平日益提高,空调已开始普及进入千家万户、住家、办公室、商场等公共场所,也成为了各种汽车和客船等交通工具乘客舱内的标准配置。空调按功能分单制冷空调和冷暖两用空调,制冷空调将室内空气的热量吸收转移至室外排放,只用于夏季制冷纳凉。冷暖两用空调则既可以夏季制冷,又可以在冬季制热以提高室内温度。冷暖两用空调按加热方式又可分电加热型和热泵型及电热辅助型热泵空调。With the advancement of science and technology and the improvement of productivity, people's living standards are improving day by day. Air conditioners have begun to spread into thousands of households, homes, offices, shopping malls and other public places, and have also become the standard configuration in the passenger cabins of various vehicles and passenger ships. . Air conditioners are divided into single cooling air conditioners and heating and cooling air conditioners according to their functions. Refrigeration air conditioners transfer the heat absorbed by the indoor air to the outdoors and are only used for cooling in summer. The heating and cooling dual-purpose air conditioner can not only cool in summer, but also heat in winter to increase the indoor temperature. Cooling and heating dual-purpose air conditioners can be divided into electric heating type, heat pump type and electric heating auxiliary heat pump air conditioner according to the heating method.
电加热型空调是在单冷型空调器的基础上增加了采用电阻式电加热器制热,电加热器可以是金属丝、合金丝等电阻发热器件,也可以是PTC(Positive Temperature Coefficient)陶瓷发热元件。电热型空调器制热时能耗比相对较大,其单位制热量所消耗的电能比约为1,所制热量只能来自于其所消耗的能量,比如用2000W功率的加热器,制热量最大值为2000W。The electric heating air conditioner is based on the cooling-only air conditioner, and the resistance electric heater is used for heating. The electric heater can be a resistance heating device such as a metal wire, an alloy wire, or a PTC (Positive Temperature Coefficient) ceramic heating element. The energy consumption ratio of electric air conditioners is relatively large when heating, and the ratio of electric energy consumed by the unit heating capacity is about 1, and the heating capacity can only come from the energy consumed by it. For example, if a heater with a power of 2000W is used, the heating capacity The maximum value is 2000W.
现有的热泵空调是在单冷型空调器的基础上,在管路中至少增加了一个电磁四通换向阀101(又称导向阀),如图1和图2所示,通过换向阀101的切换,在原制冷空调基础上改变制冷剂的流动方向,保持和利用压缩机的同一工作流向,而改变制冷剂在系统内 的流向,构成反向循环而获得制热功能,把室外热量吸进室内排放,以提高室内空气温度。The existing heat pump air conditioner is based on the single-cooling air conditioner, and at least one electromagnetic four-way reversing valve 101 (also known as the pilot valve) is added in the pipeline, as shown in Figure 1 and Figure 2, through the reversing Switching of the valve 101 changes the flow direction of the refrigerant on the basis of the original refrigeration and air conditioning, maintains and utilizes the same working flow direction of the compressor, and changes the flow direction of the refrigerant in the system, forming a reverse cycle to obtain the heating function, and the outdoor heat Inhale indoor discharge to increase indoor air temperature.
利用四通换向阀101(又称导向阀),可以通过受控转换制冷剂的流动方向,实现转换制冷与制热工作模式。Using the four-way reversing valve 101 (also known as a pilot valve), the flow direction of the refrigerant can be switched in a controlled manner to realize switching between cooling and heating working modes.
图2所示为现有的空调制冷工作原理,所述四通换向阀101切换为制冷模式时,压缩机102将来自于室内蒸发器103的低压低温气态制冷剂进行加压压缩,形成高压高温气体,并流经室外的冷凝器104,将热量向室外传递后,在所述冷凝器104内由气态转化为液态。然后经过毛细管105的控压膨胀,进入到室内的蒸发器103中,形成气态并吸收室内空气的热量且带走,从而形成对室内空气的制冷作用。经过蒸发器103的转化以及热交换,形成低压低温的气体进入所述压缩机102,从而循环进行制冷的工作流程。Figure 2 shows the working principle of the existing air-conditioning refrigeration. When the four-way reversing valve 101 is switched to the cooling mode, the compressor 102 pressurizes and compresses the low-pressure and low-temperature gaseous refrigerant from the indoor evaporator 103 to form a high pressure. The high-temperature gas flows through the outdoor condenser 104, and after transferring heat to the outside, the gaseous state is converted into a liquid state in the condenser 104. Then, through the pressure-controlled expansion of the capillary 105, it enters the indoor evaporator 103, forms a gaseous state, absorbs the heat of the indoor air and takes it away, thereby forming a cooling effect on the indoor air. After transformation and heat exchange by the evaporator 103 , low-pressure and low-temperature gas is formed and enters the compressor 102 , so as to circulate the working process of refrigeration.
图1是现有热泵空调的制热工作原理示意图。所述导向阀101具有内部的四通切换管路,从而实现流经压缩机102的管路方向,在利用压缩机的压缩能力情况下,可以根据制冷或制热的需要,将制冷剂的流向进行切换。Fig. 1 is a schematic diagram of the heating working principle of the existing heat pump air conditioner. The pilot valve 101 has an internal four-way switching pipeline, so as to realize the direction of the pipeline flowing through the compressor 102. Under the condition of utilizing the compression capacity of the compressor, the flow direction of the refrigerant can be adjusted according to the needs of cooling or heating. to switch.
当导向阀101切换为制热模式后,压缩机102排出的高温制冷剂蒸气流向室内散热器(原蒸发器103)中放热,高温高压蒸气在这里散发热量并向室内排放以提高室内温度,这个过程中高温高压蒸气其温度降低,凝结成中温高压的液体,然后通过毛细管105或热力膨胀阀节流器件(或电子式膨胀阀)进行节流降压,后流经原制冷模式下的室外冷凝器104,因压力骤降,液态制冷剂在此蒸发以吸收室外空气中的热量,再经过滤和除湿处理后由压缩机压缩后排出为高温高压蒸气状态,再流向室内散热器(原蒸发器)中放热,向室内空气排放热量,以上过程循环往复。When the pilot valve 101 is switched to the heating mode, the high-temperature refrigerant vapor discharged from the compressor 102 flows to the indoor radiator (the original evaporator 103) to dissipate heat, where the high-temperature and high-pressure steam dissipates heat and is discharged indoors to increase the indoor temperature. During this process, the temperature of the high-temperature and high-pressure steam decreases and condenses into a medium-temperature and high-pressure liquid, which is then throttled and depressurized by the capillary 105 or the throttling device of the thermal expansion valve (or electronic expansion valve), and then flows through the outdoor room under the original cooling mode. Condenser 104, where the liquid refrigerant evaporates to absorb the heat in the outdoor air due to the sudden drop in pressure, and after filtering and dehumidification treatment, it is compressed by the compressor and discharged into a state of high-temperature and high-pressure vapor, and then flows to the indoor radiator (original evaporation The heat is released in the device), and the heat is discharged to the indoor air, and the above process is repeated.
热泵原理制热是一种节能的取暖方式。热泵型空调器制热的能效系数(COP,Coefficient Of Performance,即能效比)比较高,即制热量与耗电量的比值较大,一般可达2.5以上,如当耗电功率为1000W时,室内获得的热量可以在2500W以上,因此热泵式空调制热效率相较电热式高得多,更节电、快速而实用。Heat pump heating is an energy-saving heating method. The energy efficiency coefficient (COP, Coefficient Of Performance, energy efficiency ratio) of heat pump air conditioner heating is relatively high, that is, the ratio of heating capacity to power consumption is relatively large, generally up to 2.5 or more. For example, when the power consumption is 1000W, The heat obtained indoors can be above 2500W, so the heating efficiency of the heat pump air conditioner is much higher than that of the electric heating type, and it is more energy-saving, fast and practical.
但有些地区室外温度非常低,以至于所选用的冷媒在该环境温度和低压下不能完成蒸发,无法吸收热量,使得制热功能丧失或效率低下。因此有些空调厂家推出采用辅助 电加热和热泵相结合的电热辅助型热泵空调,采用电热辅助来弥补过低室外温度的低效问题。However, in some areas, the outdoor temperature is so low that the selected refrigerant cannot complete evaporation and absorb heat under the ambient temperature and low pressure, resulting in loss of heating function or low efficiency. Therefore, some air-conditioning manufacturers have launched electric-assisted heat pump air conditioners that combine auxiliary electric heating and heat pumps, and use electric heating to make up for the inefficiency of low outdoor temperatures.
由于热泵空调冬季吸收室外空气热量向室内排放,随着室外温度的降低其室外的蒸发器表面温度也随之降低,常下降至低于环境温度甚至低于0℃。当室外空气在流经蒸发器被冷却时,空气中的水蒸气接触到温度低于空气露点温度的蒸发器表面,就会发生相变结露现象。此时,空气中所含的水分就会析出并依附于蒸发器表面,当室外环境温度或蒸发器表面持续低于0℃时,蒸发器表面所依附的水分将可能进一步凝结形成霜层。表面温度越低,相对湿度的越大,结霜速度越快。结霜层积累直至表面逐渐被霜所覆盖,形成连续的霜层。作为多孔介质的霜层由于导热系数小,不仅会降低系统的传热性能,增加能耗,严重时甚至会堵塞室外风机的气流,造成蒸发器温度越来越低直至无法完成蒸发功能而导致系统堵塞或损坏压缩机,引发非常严重的故障后果。Since the heat pump air conditioner absorbs the heat of the outdoor air and discharges it indoors in winter, as the outdoor temperature decreases, the surface temperature of the outdoor evaporator also decreases, often falling below the ambient temperature or even below 0°C. When the outdoor air flows through the evaporator to be cooled, the water vapor in the air contacts the surface of the evaporator whose temperature is lower than the air dew point temperature, and the phenomenon of phase change and condensation occurs. At this time, the moisture contained in the air will precipitate and attach to the surface of the evaporator. When the outdoor ambient temperature or the surface of the evaporator continues to be lower than 0°C, the moisture attached to the surface of the evaporator may further condense to form a frost layer. The lower the surface temperature and the greater the relative humidity, the faster the frost will form. The frost layer accumulates until the surface is gradually covered by frost, forming a continuous frost layer. Due to the small thermal conductivity of the frost layer as a porous medium, it will not only reduce the heat transfer performance of the system, increase energy consumption, and even block the airflow of the outdoor fan in severe cases, causing the temperature of the evaporator to become lower and lower until the evaporation function cannot be completed, resulting in system failure. Blockage or damage to the compressor can lead to very serious failure consequences.
所以热泵空调机室外机需要进行融霜除霜,目前的主要除霜技术手段为:Therefore, the outdoor unit of the heat pump air conditioner needs to defrost and defrost. The current main defrosting technical means are:
1、在室外蒸发器(对制冷模式而言为冷凝器)表面涂布亲水(丙三醇涂层)或疏水涂层(车蜡涂层)都能有效的抑制霜层的生长,但只是缓解结霜速度,在较低温度和较高湿度环境下并不能防止结霜。1. Coating hydrophilic (glycerol coating) or hydrophobic coating (car wax coating) on the surface of the outdoor evaporator (condenser for refrigeration mode) can effectively inhibit the growth of the frost layer, but only Slow down the speed of frosting, it does not prevent frosting in lower temperature and higher humidity environment.
2、通过开启热泵空调的制冷模式主动除霜。侦测室外热交换器表面温度,当低于设定值并维持一段时间后就开始进行融霜工作,具体做法是切换四通换向阀,转换为室内制冷模式,对室外机进行暂停制热,使其工作于制冷模式。压缩机输出高温高压蒸汽进入室外热交换器(制冷模式的冷凝器),为使其本体温度尽快升高到足以融霜,会先暂停室外风机的工作,融化的霜雪化为水流出后再启动风机吹干水份。融霜过程结束后再控制四通换向阀使空调恢复到制热模式。这种方法除霜时间短,但是在除霜运行时,需要暂停制热,反从室内吸热,会造成室内温度波动较大,尤其是在室内特别需要制热的情况下,切换形成制冷模式,会给使用者形成几乎致命的感受,降低了室内环境的舒适性,且换向阀需频繁换向,易磨损且噪音较大。2. Active defrosting by turning on the cooling mode of the heat pump air conditioner. Detect the surface temperature of the outdoor heat exchanger. When it is lower than the set value and maintain for a period of time, it will start to defrost. The specific method is to switch the four-way reversing valve to switch to the indoor cooling mode, and suspend the heating of the outdoor unit. , making it work in cooling mode. The compressor outputs high-temperature and high-pressure steam into the outdoor heat exchanger (condenser in cooling mode). In order to make the body temperature rise as soon as possible enough to defrost, the work of the outdoor fan will be suspended first, and the melted frost and snow will turn into water and flow out. Start the fan to dry the water. After the defrosting process is over, the four-way reversing valve is controlled to restore the air conditioner to the heating mode. The defrosting time of this method is short, but during the defrosting operation, it is necessary to suspend heating, instead of absorbing heat from the room, which will cause large fluctuations in the room temperature, especially when the room needs heating, switch to the cooling mode , it will create an almost fatal feeling for the user, reducing the comfort of the indoor environment, and the reversing valve needs to be reversing frequently, which is easy to wear and has a lot of noise.
3、旁通阀主动除霜。制热时开启融霜阀,从压缩机输出的高温高压蒸气直接通入室外热交换器(制冷模式的冷凝器,制热模式下作为蒸发器)进行除霜。运用该种除霜 方法时,四通阀不需要进行换向,融霜旁通电磁阀开启,关闭风机,压缩机排气经旁通管路送至室外换热器(制冷模式的冷凝器,制热模式下作为蒸发器)入口进行放热除霜,融霜后的制冷剂通过四通换向阀进入气液分离器,最后被压缩机吸入。该方式的缺点是,除霜时制热将停止而同样会造成室内温度的波动,且除霜的能量还是来自于压缩机,除霜过程能量损耗较大,除霜时间比上述第二种逆循环要长,另外在除霜过程中会导致压缩机吸气压力升高,排气温度升高,压缩机的工作状态改变,对系统的正常使用不利。3. The bypass valve automatically defrosts. Open the defrosting valve during heating, and the high-temperature and high-pressure steam output from the compressor is directly passed into the outdoor heat exchanger (condenser in cooling mode, evaporator in heating mode) for defrosting. When using this defrosting method, the four-way valve does not need to be reversed, the defrosting bypass solenoid valve is opened, the fan is turned off, and the exhaust gas of the compressor is sent to the outdoor heat exchanger (condenser in cooling mode, In the heating mode, it acts as the inlet of the evaporator for exothermic defrosting, and the defrosted refrigerant enters the gas-liquid separator through the four-way reversing valve, and is finally sucked by the compressor. The disadvantage of this method is that the heating will stop during defrosting, which will also cause fluctuations in the indoor temperature, and the energy for defrosting still comes from the compressor. The cycle should be long. In addition, during the defrosting process, the suction pressure of the compressor will increase, the discharge temperature will increase, and the working state of the compressor will change, which is not good for the normal use of the system.
4、蓄热式除霜。空气源热泵蓄能除霜是将蓄热技术和除霜技术有机结合的一种新系统。通过在传统的空气源热泵中增设蓄热器,将热泵运行时的部分余热贮存起来,作为热泵除霜的低位热源,解决传统除霜能量主要来源于压缩机的问题,从而提高了机组运行的稳定性。除霜时蓄能装置为蒸发器提供能量来化霜。室外温度一定时,空气湿度的增大会逐渐增加除霜所需能耗和时间;空气相对湿度一定时,除霜能耗和除霜时间会随空气温度的降低先增加后减少。相比于其它的空气源热泵除霜工况,蓄能除霜时室内温度较稳定,保证了室内的热舒适性,但除霜效果受蓄热量的影响,如果蓄热量不够则会导致除霜不彻底。另外系统构成相对比较复杂,其成本较高且需要根据不同的现场工作环境进行现场调试才能取得较好效果。4. Regenerative defrosting. Air source heat pump energy storage defrosting is a new system that organically combines heat storage technology and defrosting technology. By adding a regenerator to the traditional air source heat pump, part of the waste heat during the operation of the heat pump is stored and used as a low-level heat source for heat pump defrosting, which solves the problem that the traditional defrosting energy mainly comes from the compressor, thereby improving the operating efficiency of the unit stability. When defrosting, the energy storage device provides energy for the evaporator to defrost. When the outdoor temperature is constant, the increase of air humidity will gradually increase the energy consumption and time required for defrosting; when the relative air humidity is constant, the energy consumption and defrosting time will first increase and then decrease with the decrease of air temperature. Compared with other air source heat pump defrosting conditions, the indoor temperature is relatively stable during energy storage defrosting, which ensures indoor thermal comfort, but the defrosting effect is affected by the heat storage. If the heat storage is not enough, it will lead to defrosting Not thorough. In addition, the system structure is relatively complex, its cost is high, and it needs to be debugged according to different on-site working environments to achieve better results.
5、电热除霜。该除霜方式中是在室外换热器表面安装电热丝,利用电热丝通电发热除霜。多用在翅片管式冷风机上。电热元件附在翅片上,化霜时,压缩机和冷风机风扇停止运行,关闭电磁阀,电加热器开始供电加热化霜。化霜结束后,压缩机启动运行,加热继电器停止给电加热器供电,电磁阀打开,制冷剂进入蒸发器。电加热除霜具有系统简单、除霜完全、实现控制简单的优点,但缺点是电加热除霜的热量一部分散发到大气中,耗电多,电热丝的使用寿命有限且工作时易产生局部高温,存在一定的安全隐患。还有,除霜时需要停上风机和压缩机,制热过程不连续也易造成室内温度波动较大。因此,现在很少使用该方式来进行除霜了。5. Electric defrosting. In this defrosting method, an electric heating wire is installed on the surface of the outdoor heat exchanger, and the electric heating wire is energized to generate heat for defrosting. It is mostly used in finned tube coolers. The electric heating element is attached to the fins. When defrosting, the compressor and the cooling fan stop running, the solenoid valve is closed, and the electric heater starts to supply power to heat and defrost. After defrosting, the compressor starts to run, the heating relay stops powering the electric heater, the solenoid valve opens, and the refrigerant enters the evaporator. Electric heating defrosting has the advantages of simple system, complete defrosting, and simple control, but the disadvantage is that part of the heat of electric heating defrosting is dissipated into the atmosphere, which consumes a lot of power, the service life of the electric heating wire is limited, and it is easy to generate local high temperature during operation , there are certain security risks. In addition, the fan and compressor need to be stopped during defrosting, and the discontinuous heating process can easily cause large fluctuations in the indoor temperature. Therefore, this method is rarely used for defrosting now.
上面分析到现有常见的热泵空调利用四通换向阀,来切换制冷与制热模式,这两种工作模式是一个互为逆向循环。The above analysis shows that the existing common heat pump air conditioners use a four-way reversing valve to switch between cooling and heating modes. These two working modes are a reverse cycle of each other.
在制冷模式下,压缩机输出高压高温蒸汽先经过室外的冷凝热交换器,室外冷凝器工作于高温高压条件,将蒸汽降温凝结成液态,该冷凝器必须能够承受压缩机输出的高压(高于该选定制冷剂在最高工作环境温度的蒸发压力的1.5倍以上)。而室内的蒸发器处于毛细管(或热力膨胀阀,电子式膨胀阀)节流器件下游,已经过节流降压,故其工作压力较低。In cooling mode, the high-pressure and high-temperature steam output by the compressor first passes through the outdoor condensing heat exchanger. The outdoor condenser works under high-temperature and high-pressure conditions to cool the steam and condense it into a liquid state. The condenser must be able to withstand the high pressure output by the compressor (higher than More than 1.5 times the evaporation pressure of the selected refrigerant at the maximum working ambient temperature). The indoor evaporator is located downstream of the throttling device of the capillary tube (or thermal expansion valve, electronic expansion valve), and has been throttled and depressurized, so its working pressure is relatively low.
而在利用四通换阀切换为制热模式后,压缩机输出高压高温蒸汽先经过室内的热交换器(即制冷模式所称的蒸发器)降低温度,冷凝成为液态并放出热量使室内温度升高,此时室内的蒸发器工作于高温高压条件(高于该选定制冷剂在最高工作环境温度的蒸发压力的1.5倍以上),再经过毛细管(或热力膨胀阀,电子式膨胀阀)节流器件降低压力后通向室外的热交换器(即制冷模式所称的冷凝器)吸收热量,其处于毛细管(或热力膨胀阀,电子式膨胀阀)节流器件下游,已经过节流降压,故其工作压力较低。After using the four-way switching valve to switch to the heating mode, the high-pressure and high-temperature steam output by the compressor first passes through the indoor heat exchanger (that is, the evaporator in the cooling mode) to reduce the temperature, condenses into a liquid state, and releases heat to increase the indoor temperature. At this time, the indoor evaporator works under high temperature and high pressure conditions (1.5 times higher than the evaporation pressure of the selected refrigerant at the highest working ambient temperature), and then through the capillary tube (or thermal expansion valve, electronic expansion valve) section After the flow device reduces the pressure, it leads to the outdoor heat exchanger (that is, the condenser in the cooling mode) to absorb heat. It is located downstream of the capillary (or thermal expansion valve, electronic expansion valve) throttling device and has been throttled and depressurized. Therefore, its working pressure is lower.
经过对比以上热泵工作于制冷和制热工作模式可以看出,两种工作模式下,室内的蒸发器和室外的冷凝器需要角色互换,要求两者都要有承受高压(高于该选定制冷剂在最高工作环境温度的蒸发压力的1.5倍以上)的耐压能力。After comparing the above heat pumps working in the cooling and heating working modes, it can be seen that in the two working modes, the indoor evaporator and the outdoor condenser need to switch roles, and both are required to withstand high pressure (higher than the selected The pressure resistance capacity of the refrigerant at 1.5 times the evaporation pressure of the maximum working ambient temperature).
要兼顾高耐压高气密性能力和高换热性能,目前大多数商用化的空调产品(工业用大型机除外)蒸发器和冷凝器都采用铜管铝翅片式换热器。制冷状态下,对室内蒸发器而言,铜管内为流动低压液体向汽态转变需要吸收热量,而铜管外有冲压铝翅片与空气进行热交换,室内环境空气的热量先对流传递给铝翅片再经材料热传导至铜管内壁,与之接触的制冷剂在低压蒸发时吸收其热量而气化成为蒸气状态。In order to take into account high pressure resistance, high air tightness and high heat exchange performance, most commercial air-conditioning products (except industrial mainframes) evaporators and condensers use copper tube aluminum fin heat exchangers. In the cooling state, for the indoor evaporator, the copper tube needs to absorb heat for the transition from flowing low-pressure liquid to vapor state, and there are stamped aluminum fins outside the copper tube for heat exchange with the air. The heat of the indoor ambient air is first convected to the The aluminum fins conduct heat to the inner wall of the copper tube through the material, and the refrigerant in contact with it absorbs its heat when it evaporates at low pressure and turns into a vapor state.
同理再分析制冷模式下的冷凝器,铜管内为流动高温高压气体向液态转变其放出热量,先经对流传递给铜管内壁,再经材料热传导至铜管外铝翅片,而铜管外有冲压铝翅片与空气进行热交换而排放出热量,内部高压蒸发放出热量后凝结成为液体状态。铜管外翅片表面积可以做得比铜管内壁表面积大得多,但内壁换热表面积不够是显而易见的,因此,不论管外的翅片多么密集,对其整体换热量影响不大,因为热传递的瓶颈在铜管内表面积不足,铜管能耐高压但因形状特征制约了其内表面积较小,所以需要加长铜管的长度来弥补,整个冷凝器的体积和重量也就必须做得比较大了。在较小体积下设 置较大热交换面积且能耐高压的新型热交换器设计的应用,对提高热交换器的换热率并使产品小型化且降低成本很有意义,现有技术的空调装置很难做到缩小体积。In the same way, analyze the condenser in the refrigeration mode again. The high-temperature and high-pressure gas flowing in the copper tube transforms into a liquid state, and the heat is released. There are stamped aluminum fins on the outside to exchange heat with the air to release heat, and the internal high-pressure evaporation releases heat and then condenses into a liquid state. The surface area of the outer fins of the copper tube can be made much larger than the surface area of the inner wall of the copper tube, but it is obvious that the heat transfer surface area of the inner wall is not enough. Therefore, no matter how dense the fins outside the tube are, it has little effect on the overall heat transfer, because The bottleneck of heat transfer is the insufficient inner surface area of the copper tube. The copper tube can withstand high pressure, but its inner surface area is limited by its shape characteristics, so it is necessary to lengthen the length of the copper tube to make up for it. The volume and weight of the entire condenser must be compared. big. The application of a new heat exchanger design with a large heat exchange area and high pressure resistance in a small volume is very meaningful for improving the heat exchange rate of the heat exchanger, making the product miniaturized and reducing the cost. The air conditioner of the prior art It is difficult to reduce the size.
四通换向阀作为热泵空调制冷/制热工作模式切换的核心器件,当制冷运行时,压缩机出口管与室外热交换器相连,压缩机进口管与室内热交器相连;当制热运行时,则与此相反连接。其结构相对比较精密复杂,且工作环境处在压缩机的高低压两端,其内部承受工作压力较高,需要进行可靠的制冷剂换向动作,且要求对外都不能有泄漏,内部各端口之间也不能存在串气或堵塞,对产品的制造精度和材料的选用要求相当高,实际的产品中很难做到精确安全长久运行。一旦发生泄漏或串气或堵塞都直接威胁整个系统的正常运作。因内部阀体不可避免采用塑胶材质当作密封和活动部件,具有磨损和老化的可能性,特别是其制造和安装过程需要经过高温焊接工艺,更易造成内部阀芯的受热变形而产生串气,泄漏或活动阻滞等不良。因其结构精密复杂,阀体管路人工焊接工序较多,成本和可靠性也相对较难掌控。The four-way reversing valve is the core device for switching the cooling/heating working mode of the heat pump air conditioner. When the cooling is running, the compressor outlet pipe is connected to the outdoor heat exchanger, and the compressor inlet pipe is connected to the indoor heat exchanger; when the heating is running , connect in the opposite direction. Its structure is relatively sophisticated and complex, and the working environment is at the high and low pressure ends of the compressor. Its internal working pressure is relatively high, and reliable refrigerant reversing action is required, and it is required that there should be no leakage to the outside. There can be no cross-gas or blockage between them, and the requirements for the manufacturing accuracy of the product and the selection of materials are quite high. It is difficult to achieve accurate, safe and long-term operation in the actual product. In the event of a leak or gas flow or blockage, it will directly threaten the normal operation of the entire system. Because the internal valve body inevitably uses plastic material as the seal and moving parts, it has the possibility of wear and aging, especially its manufacturing and installation process requires high-temperature welding process, which is more likely to cause heat deformation of the internal valve core and gas leakage. Defects such as leakage or activity blockage. Due to its precise and complex structure, there are many manual welding processes for the valve body pipeline, and the cost and reliability are relatively difficult to control.
因此,现有技术还有待于改进和发展。Therefore, the prior art still needs to be improved and developed.
发明内容Contents of the invention
本发明的目的在于提供一种新型的热泵空调装置及其实现方法,解决热泵空调在除霜工作时制冷和制热之间进行切换时的容易给室内温度带来的温度波动影响,提高舒适度。The purpose of the present invention is to provide a new type of heat pump air conditioner and its implementation method, to solve the temperature fluctuation effect on the indoor temperature when the heat pump air conditioner switches between cooling and heating during defrosting, and to improve comfort .
本发明的技术方案如下:Technical scheme of the present invention is as follows:
一种热泵空调装置,其设置包括一压缩机,以及,一室内换热器和一室外换热器,其中,包括相对独立设置的一制冷剂回路和一第二液体回路;A heat pump air conditioner, which includes a compressor, and an indoor heat exchanger and an outdoor heat exchanger, including a refrigerant circuit and a second liquid circuit that are relatively independent;
在所述制冷剂回路中设置有通过管路连接的所述压缩机、所述室内换热器以及至少一热交换器的一次侧,通过所述热交换器与所述第二液体回路进行热交换;The primary side of the compressor, the indoor heat exchanger, and at least one heat exchanger connected by pipelines is arranged in the refrigerant circuit, and heat is exchanged with the second liquid circuit through the heat exchanger. exchange;
在所述第二液体回路中设置有通过管路连接的所述室外热交换器和所述热交换器的二次侧。The outdoor heat exchanger and the secondary side of the heat exchanger connected by a pipeline are arranged in the second liquid circuit.
所述的热泵空调装置,其中,所述热交换器设置包括第一热交换器和第二热交换器, 分别设置在所述压缩机的上游和下游的管路上,并分别皆具有连通所述制冷剂回路的一次侧以及连通第二液体回路的二次侧。The heat pump air conditioner described above, wherein the heat exchanger includes a first heat exchanger and a second heat exchanger, which are respectively arranged on the upstream and downstream pipelines of the compressor, and each have a connection with the The primary side of the refrigerant circuit communicates with the secondary side of the second liquid circuit.
所述的热泵空调装置,其中,所述第二液体回路还设置包括一第一泵,连通所述第一热交换器的二次侧;以及一第一三通阀,所述第一三通阀的1端连通所述第一热交换器的二次侧,2端连通所述室外热交换器,3端连通一第二三通阀的1端;所述第二三通阀的2端与所述室外热交换器的下游端连通,并通过所述第二热交换器的二次侧后,与其3端可共同连通到所述第一泵上形成循环。The heat pump air conditioner described above, wherein the second liquid circuit further includes a first pump connected to the secondary side of the first heat exchanger; and a first three-way valve, the first three-way End 1 of the valve is connected to the secondary side of the first heat exchanger, end 2 is connected to the outdoor heat exchanger, end 3 is connected to end 1 of a second three-way valve; end 2 of the second three-way valve It communicates with the downstream end of the outdoor heat exchanger, and after passing through the secondary side of the second heat exchanger, it can communicate with the first pump to form a circulation with its three ends.
所述的热泵空调装置,其中,所述第二液体回路还设置包括一第二泵,连通所述室外热交换器的上游端,并可与所述第二热交换器的二次侧连通形成循环。The heat pump air conditioner described above, wherein the second liquid circuit is further configured to include a second pump, which communicates with the upstream end of the outdoor heat exchanger and can communicate with the secondary side of the second heat exchanger to form a cycle.
所述的热泵空调装置,其中,所述第二泵与所述室外热交换器的上游端之间还设置有一单向阀,用于朝向所述室外热交换器的上游端单向导流设置。In the above heat pump air conditioner, a one-way valve is further provided between the second pump and the upstream end of the outdoor heat exchanger, and is used for one-way directing flow toward the upstream end of the outdoor heat exchanger.
所述的热泵空调装置,其中,在所述第一泵及所述第二泵的上游设置有一储液罐,所述储液罐设置采用A、B两个储液区,该两储液区在底部连通;并且,所述第一泵的入口与所述第二三通阀的3端在所述储液罐的A储液区内抵近并开放设置;所述第二泵的入口与所述第二换热器的下游端出液口在所述储液罐的B储液区内抵近并开放设置。The heat pump air conditioner described above, wherein, a liquid storage tank is arranged upstream of the first pump and the second pump, and the liquid storage tank is provided with two liquid storage areas A and B, and the two liquid storage areas communicated at the bottom; and, the inlet of the first pump is close to and opened to the 3-end of the second three-way valve in the A liquid storage area of the liquid storage tank; the inlet of the second pump is connected to The liquid outlet at the downstream end of the second heat exchanger is set close to and open in the B liquid storage area of the liquid storage tank.
所述的热泵空调装置,其中,在所述第一热交换器的二次侧两端并联连接设置有第一旁路阀,用于受控形成旁路。In the heat pump air conditioner, a first bypass valve is connected in parallel with both ends of the secondary side of the first heat exchanger, and is used to form a bypass under control.
所述的热泵空调装置,其中,在所述第二三通阀的3端与其2端之间还并联连接设置有一第二旁路阀,用于受控形成旁路。In the heat pump air conditioner, a second bypass valve is connected in parallel between the 3rd end and the 2nd end of the second three-way valve for controlled formation of a bypass.
所述的热泵空调装置,其中,在所述第一泵与所述第一热交换器的上游端之间管路上还设置有一PTC。In the heat pump air conditioner, a PTC is further arranged on the pipeline between the first pump and the upstream end of the first heat exchanger.
所述的热泵空调装置,其中,所述第一热交换器以及所述第二热交换器采用板式热交换器。In the heat pump air conditioner, the first heat exchanger and the second heat exchanger are plate heat exchangers.
所述的热泵空调装置,其中,所述制冷剂回路中,在所述第一热交换器与所述室内换热器之间的管路上设置有一第一电子膨胀阀;在所述第二热交换器与所述室内换热器之间的管路上设置有一第二电子膨胀阀。The heat pump air conditioner, wherein, in the refrigerant circuit, a first electronic expansion valve is arranged on the pipeline between the first heat exchanger and the indoor heat exchanger; A second electronic expansion valve is arranged on the pipeline between the exchanger and the indoor heat exchanger.
所述的热泵空调装置,其中,在所述第一热交换器和所述第一电子膨胀阀的连接管路两端并联连接设置有一第三旁路阀,用于受控形成旁路。In the heat pump air conditioner, a third bypass valve is connected in parallel at both ends of the connecting pipeline between the first heat exchanger and the first electronic expansion valve, and is used to form a bypass under control.
所述的热捧空调装置,其中,在所述第二热交换器和所述第二电子膨胀阀的连接管路两端并联连接设置有一第四旁路阀,用于受控形成旁路。In the hot air conditioner, a fourth bypass valve is connected in parallel at both ends of the connecting pipeline between the second heat exchanger and the second electronic expansion valve, and is used to form a bypass under control.
一种所述热泵空调装置的实现方法,其中,所述制冷剂回路中通过所述压缩机进行制冷剂压缩,并连通所述室内热交换器进行室内空气的热交换;所述第二液体回路中设置连通室外热交换器,与室外空气进行热交换;所述制冷剂回路与所述第二液体回路相对独立运行,并通过至少一热交换器进行两个回路之间的热交换。A method for realizing the heat pump air conditioner, wherein, the refrigerant in the refrigerant circuit is compressed by the compressor and communicated with the indoor heat exchanger for heat exchange of indoor air; the second liquid circuit An outdoor heat exchanger is arranged in the middle to exchange heat with outdoor air; the refrigerant circuit and the second liquid circuit operate relatively independently, and conduct heat exchange between the two circuits through at least one heat exchanger.
一种热泵空调装置,其中,设置包括一控制器,用于任一所述的热泵空调装置进行相应的开关和旁路控制,以实现制冷,或制热,或制热加蓄热、除霜或融霜之一功能。A heat pump air conditioner, wherein the setting includes a controller, which is used for any one of the heat pump air conditioners to perform corresponding switch and bypass control, so as to realize cooling, or heating, or heating plus heat storage, and defrosting or one of the defrost functions.
本发明所提供的一种热泵空调装置及其实现方法,由于采用了在换热系统中的复管回路方式,改善了热泵空调工作在较低温度条件下除霜工作时因除霜而暂停制热或转为制冷模式所带来对室内(或车辆驾驶室内)的温度波动影响,减少对制冷和制热的切换过程中对室内温度的影响,提升了舒适度。与此同时,通过复管回路方式,使本发明所述热泵空调的制冷剂无须逆向循环,因此也就无须使用四通换向阀,提高了系统的可靠性和安全性。The heat pump air conditioner and its implementation method provided by the present invention, because of the adoption of the multiple-pipe loop mode in the heat exchange system, improve the heat pump air conditioner’s ability to suspend the heat pump air conditioner due to defrosting when it is working at a lower temperature. The impact on the temperature fluctuations in the room (or in the vehicle cab) caused by heating or switching to the cooling mode reduces the impact on the indoor temperature during the switching process of cooling and heating, and improves the comfort. At the same time, the refrigerant of the heat pump air conditioner in the present invention does not need to be reversely circulated through the multiple-pipe loop mode, so there is no need to use a four-way reversing valve, which improves the reliability and safety of the system.
附图说明Description of drawings
图1为现有技术的空调制热状态的工作原理示意图。FIG. 1 is a schematic diagram of the working principle of an air conditioner in a heating state in the prior art.
图2为现有技术空调制冷状态的工作原理示意图。Fig. 2 is a schematic diagram of the working principle of the air conditioner in the cooling state in the prior art.
图3为本发明所述热泵空调装置较佳实施例的结构示意图。Fig. 3 is a schematic structural diagram of a preferred embodiment of the heat pump air conditioner of the present invention.
图4是本发明所述热泵空调装置另一较佳实施例的结构示意图。Fig. 4 is a structural schematic diagram of another preferred embodiment of the heat pump air conditioner according to the present invention.
图5为本发明所述热泵空调装置的压焓图。Fig. 5 is a pressure-enthalpy diagram of the heat pump air conditioner of the present invention.
图6为本发明所述热泵空调装置及其实现方法较佳实施例的制冷工作模式示意图。Fig. 6 is a schematic diagram of a cooling working mode of a preferred embodiment of the heat pump air conditioner and its implementation method according to the present invention.
图7为本发明所述热泵空调装置及其实现方法较佳实施例的制热工作模式示意图。Fig. 7 is a schematic diagram of a heating working mode of a preferred embodiment of the heat pump air conditioner and its implementation method according to the present invention.
图8是本发明所述热泵空调装置及其实现方法较佳实施例的制热加除霜模式(蓄 热)示意图。Fig. 8 is a schematic diagram of the heating plus defrosting mode (heat storage) of a preferred embodiment of the heat pump air conditioner and its implementation method according to the present invention.
图9为本发明所述热泵空调装置及其实现方法较佳实施例的制热加蓄热模式(保温)示意图。Fig. 9 is a schematic diagram of the heating plus heat storage mode (keep warm) of a preferred embodiment of the heat pump air conditioner and its implementation method according to the present invention.
图10为本发明所述热泵空调装置及其实现方法较佳实施例的制热加融霜模式(融霜)示意图。Fig. 10 is a schematic diagram of the heating plus defrosting mode (defrosting) of a preferred embodiment of the heat pump air conditioner and its implementation method according to the present invention.
具体实施方式Detailed ways
以下对本发明的较佳实施例加以详细说明。Preferred embodiments of the present invention are described in detail below.
本发明所公开的一种新的热泵空调设计实施例方案中,如图3所示的,其制冷和制热功能主要由相对独立的制冷剂回路和第二液体回路组成,相对独立的意思即制冷剂回路与第二液体回路本身不连通,相对独立的运行,但在热交换层面上是不独立的,且需要进行热管理和热交换。所述制冷剂回路包括依次且回路连通连接的压缩机1,第一热交换器2的一次侧,第一电子膨胀阀3,室内热交换器4及风扇20,第二电子膨胀阀5,第二热交换器6的一次侧,气液分离器8,该回路形成制冷剂的主要工作回路,并且对第一热交换器2和第二热交换器6可以进行选择,以实现制冷或制热的操作。In the design embodiment of a new heat pump air conditioner disclosed in the present invention, as shown in Figure 3, its cooling and heating functions are mainly composed of a relatively independent refrigerant circuit and a second liquid circuit, which means relatively independent The refrigerant circuit is not connected to the second liquid circuit itself, and operates relatively independently, but they are not independent at the level of heat exchange, and require heat management and heat exchange. The refrigerant circuit includes a compressor 1 sequentially connected in circuit communication, a primary side of the first heat exchanger 2, a first electronic expansion valve 3, an indoor heat exchanger 4 and a fan 20, a second electronic expansion valve 5, and a second electronic expansion valve. The primary side of the second heat exchanger 6, the gas-liquid separator 8, this circuit forms the main working circuit of the refrigerant, and the first heat exchanger 2 and the second heat exchanger 6 can be selected to achieve cooling or heating operation.
在单独选择制冷或制热功能的情况下,本发明所述热泵空调装置的实施例中,也可以采用对第一热交换器或第二热交换器单独安装一个,比如安装在所述压缩机的下游管路上之第一热交换器作为制冷功能,而安装设置在所述压缩机的上游管路中的第二热交换器作为制热功能,这样作为简化的空调机实施例,可以形成单独的制冷或制热功能的空调装置。这种单纯的制热或制冷空调,在将热交换器设置为效率较高的板式热交换器的情况下,可以形成体积非常小的空调装置,从而设置为车载空调等。In the case of separately selecting the cooling or heating function, in the embodiment of the heat pump air conditioner of the present invention, it is also possible to install one of the first heat exchanger or the second heat exchanger separately, such as installing one on the compressor The first heat exchanger on the downstream pipeline of the compressor serves as a cooling function, and the second heat exchanger installed in the upstream pipeline of the compressor serves as a heating function. In this way, as a simplified embodiment of an air conditioner, a separate Air conditioning unit with cooling or heating function. This kind of simple heating or cooling air conditioner can form a very small air conditioner when the heat exchanger is set as a plate heat exchanger with high efficiency, so that it can be set as a car air conditioner or the like.
由电动压缩机1输出高温高压制冷剂蒸汽,在制冷模式下由第一热交换器2转换热量到第二液体回路即复管回路进行更多附加功能的切换,并从室内热交换器4吸收室内空气热量以实现对室内空气的降温纳凉;在制热模式下所述第二热交换器6可从第二液体回路吸收热量并从室内热交换器4向室内空气排放热量以对室内空气进行升温取暖。The high-temperature and high-pressure refrigerant vapor is output by the electric compressor 1. In the refrigeration mode, the heat is transferred from the first heat exchanger 2 to the second liquid circuit, that is, the multiple-tube circuit, for switching of more additional functions, and absorbs heat from the indoor heat exchanger 4. Indoor air heat to cool the indoor air; in the heating mode, the second heat exchanger 6 can absorb heat from the second liquid circuit and discharge heat from the indoor heat exchanger 4 to the indoor air to cool the indoor air. Warm up.
本发明较佳实施例中,可以由另外设置的控制器来调节第一电子膨胀阀3和第二电 子膨胀阀5的节流开度用来转换制冷剂回路的工作模式(制冷或制热)。In a preferred embodiment of the present invention, an additional controller can be used to adjust the throttling opening of the first electronic expansion valve 3 and the second electronic expansion valve 5 to switch the working mode of the refrigerant circuit (cooling or heating) .
所述第二液体回路较佳实施例中包括第一泵22和第二泵15,通过管道并联连接在一储液罐16,所述第一泵22通过管道连接第一热交换器2的二次侧以及一旁路阀9,所述旁路阀9并联在所述第一热交换器2的二次侧两端,可以受控打开用来旁路所述第一热交换器2的二次侧。In the preferred embodiment of the second liquid circuit, the first pump 22 and the second pump 15 are connected in parallel to a liquid storage tank 16 through pipelines, and the first pump 22 is connected to the two sides of the first heat exchanger 2 through pipelines. The secondary side and a bypass valve 9, the bypass valve 9 is connected in parallel at both ends of the secondary side of the first heat exchanger 2, and can be controlled to open to bypass the secondary side of the first heat exchanger 2 side.
所述第二液体回路还包括一第一三通阀10,所述第一三通阀10的1口连接所述旁路阀9以及所述第一热交换器2的二次侧共同的一端(另一端连接所述第一泵22,并开口连通到所述储液罐16中),共同连通到所述室外热交换器13的一端上;所述第一三通阀10的2口与所述第二泵15的一端连通(第二泵15的另一端连通所述储液罐16,并且可以与所述第一泵22的连通开口设置两个底部连通的不同储液室内),在所述第一三通阀10的2口与第二泵15连接端之间还设置有朝向共同端的单向阀21(即背离所述第二泵15),该共同端连通到室外热交换器13上;所述第一三通阀10的3口连通一第二三通阀11的1口上。The second liquid circuit also includes a first three-way valve 10, and port 1 of the first three-way valve 10 is connected to the common end of the bypass valve 9 and the secondary side of the first heat exchanger 2 (the other end is connected to the first pump 22, and the opening is connected to the liquid storage tank 16), and is commonly connected to one end of the outdoor heat exchanger 13; the 2 ports of the first three-way valve 10 are connected to the One end of the second pump 15 communicates (the other end of the second pump 15 communicates with the liquid storage tank 16, and the communication opening of the first pump 22 can be provided with two different liquid storage chambers that communicate with the bottom), in Between port 2 of the first three-way valve 10 and the connection end of the second pump 15, there is also a one-way valve 21 facing the common end (that is, facing away from the second pump 15), and the common end is connected to the outdoor heat exchanger 13; port 3 of the first three-way valve 10 is connected to port 1 of the second three-way valve 11.
所述第二液体回路还包括所述室外热交换器13及在其上受控运行的第一风扇19,用来增加所述室外热交换器13的空气流动和换热效率。所述第二三通阀11的2口与所述室外热交换器13的另一端连通,并共同连通所述第二热交换器6的二次侧一端;所述第二三通阀11的3口直接连通到所述储液罐16中,并且在较佳实施例中可以设置在靠近所述第一泵22在所述储液罐16的内部开口处,这样既可以实现储液罐16内的液体(基本是水或类似热容的液体)保温,又可以基本不影响管路内的工作流。The second liquid circuit also includes the outdoor heat exchanger 13 and the first fan 19 operated on it in a controlled manner, so as to increase the air flow and heat exchange efficiency of the outdoor heat exchanger 13 . Port 2 of the second three-way valve 11 communicates with the other end of the outdoor heat exchanger 13, and communicates with one end of the secondary side of the second heat exchanger 6; 3 ports are directly connected to the liquid storage tank 16, and in a preferred embodiment can be arranged near the internal opening of the first pump 22 in the liquid storage tank 16, so that the liquid storage tank 16 can be realized The liquid (basically water or liquid with similar heat capacity) in the pipeline can be kept warm without affecting the working flow in the pipeline.
从所述第二热水交换器6的二次侧另一端通过管路连通到所述储液罐16中,并且该端入液口与所述第二泵15连接接入所述储液罐16内的出液口靠近,这样就可以在实际工作中保持储液罐16内的液体流动,实现储液罐内液体用来储热,同时,还将保证第二液体回路内的液体持续流淌工作,而不至于需要等待储液罐内的液体温度均衡。在较佳的实施例中,所述储液罐16中设置了A、B两个连通的储液空间,并在底部连通,在所述B储液空间顶部设置有一加液盖17,用来掩蔽对应的加液口,从而可以向所述储液罐16内加注液体,例如水。The other end of the secondary side of the second heat exchanger 6 is connected to the liquid storage tank 16 through a pipeline, and the liquid inlet of this end is connected to the second pump 15 and connected to the liquid storage tank. The liquid outlet in 16 is close, so that the liquid in the liquid storage tank 16 can be kept flowing in actual work, so that the liquid in the liquid storage tank is used for heat storage, and at the same time, the liquid in the second liquid circuit will continue to flow work without having to wait for the temperature of the fluid in the reservoir to equalize. In a preferred embodiment, two connected liquid storage spaces A and B are provided in the liquid storage tank 16, and are connected at the bottom, and a liquid filling cap 17 is provided on the top of the B liquid storage space for The corresponding liquid filling port is covered, so that liquid, such as water, can be filled into the liquid storage tank 16 .
本发明所述第二液体回路中还包括一第二旁路阀12,设置在所述第二三通阀11的2口和3口之间以及所述第二热交换器6二次侧及储液罐之间,从而可以在所述第二旁路阀12受控打开后,所述第二热交换器6的二次侧可以被旁路。所述储液罐16还可以采用类似连接功能的多口接头来替代,在没有更多解释的情况下,上述各部件之间根据需要是通过连接管路来实现连通的。The second liquid circuit of the present invention also includes a second bypass valve 12, which is arranged between port 2 and port 3 of the second three-way valve 11 and between the secondary side and the secondary side of the second heat exchanger 6. between the liquid storage tanks, so that after the second bypass valve 12 is opened under control, the secondary side of the second heat exchanger 6 can be bypassed. The liquid storage tank 16 can also be replaced by a multi-port joint with a similar connection function. Without further explanation, the above-mentioned components are connected by connecting pipelines as required.
其中,所述室外热交换器13及第一风扇19在制冷模式中是用于把第二液体回路中载冷液体的热量散热到室外空气中,或在制热模式中用于从室外空气中吸收热量给第二液体回路中的载冷液体。所述第二热交换器6的二次侧和所述第一热交换器2的二次侧分别用于与制冷剂回路进行热交换,在制冷模式下吸收制冷剂蒸汽的热,在制热模式下将第二液体回路中载冷液体的热量传递给制冷剂回路。Wherein, the outdoor heat exchanger 13 and the first fan 19 are used to dissipate the heat of the cooling liquid in the second liquid circuit to the outdoor air in the cooling mode, or to extract heat from the outdoor air in the heating mode. Absorb heat to the refrigerated liquid in the second liquid circuit. The secondary side of the second heat exchanger 6 and the secondary side of the first heat exchanger 2 are respectively used to exchange heat with the refrigerant circuit, absorb the heat of the refrigerant vapor in the cooling mode, and In the mode, the heat of the refrigerated liquid in the second liquid circuit is transferred to the refrigerant circuit.
所述第一泵22和所述第二泵15分别提供循环的推动力,根据工作模式的不同需要,其运转与否以及工作状态受控于控制器发出的控制信号。所述第一旁路阀9和所述第二旁路阀12分别用于控制第二液体回路中载冷液体的流通路径选择,其接通时载冷液将通过其形成的旁路分别直接跨过第二热交换器6的二次侧或第一热交换器2的二次侧,以实现选择是否与制冷剂回路发生热量交换的目的。The first pump 22 and the second pump 15 respectively provide cyclic driving force. According to the different requirements of the working mode, whether they are running or not and their working status are controlled by the control signal sent by the controller. The first bypass valve 9 and the second bypass valve 12 are respectively used to control the flow path selection of the brine in the second liquid circuit, and when they are connected, the brine will pass through the bypass formed directly across the secondary side of the second heat exchanger 6 or the secondary side of the first heat exchanger 2 to achieve the purpose of selecting whether to exchange heat with the refrigerant circuit.
所述第一三通阀10用于控制第一泵22的支路液体是否流经室外热交换器13,以便在制热模式下作为蓄热过程中第一泵22支路与第二泵15的制热支路相对独立,保证制热与蓄热工作能够同时进行。所示第二三通阀11用于控制第一泵22的支路液体是否流经第二热交换器6的二次侧,特别是在制热模式下的蓄热过程中第一泵22支路与第二泵15的制热支路相对独立,保证制热与蓄热工作能够同时进行。所述单向阀21的作用为在制热+融霜工作时,阻止第一泵22支路内的较高温度液体经第二泵15返流形成热流回路的“短路”。The first three-way valve 10 is used to control whether the branch liquid of the first pump 22 flows through the outdoor heat exchanger 13, so that the first pump 22 is connected with the second pump 15 in the heat storage process in the heating mode. The heating branch is relatively independent to ensure that the heating and heat storage work can be carried out at the same time. The shown second three-way valve 11 is used to control whether the branch liquid of the first pump 22 flows through the secondary side of the second heat exchanger 6, especially in the heat storage process of the first pump 22 in the heating mode. The circuit is relatively independent from the heating branch of the second pump 15, ensuring that the heating and heat storage work can be carried out at the same time. The function of the one-way valve 21 is to prevent the high-temperature liquid in the branch circuit of the first pump 22 from flowing back through the second pump 15 to form a "short circuit" of the heat flow circuit during heating + defrosting operation.
本发明较佳实施例的新型热泵装置及其实现方法中,最明显的特征是制冷与制热工作模式不再使用原有的四通换向阀进行切换,以简化制冷剂流动路径,并将制冷剂的切换统一通过第二热交换器6和第一热交换器2耦合传递到第二液体回路进行的路径进行调节控制,达到统一的热管理(制冷,制热,制热+蓄热,制热+融霜)的目的。这样设 计的好处是简化了制冷剂高压回路的切换和控制阀门以提高可靠性,且在低温制热时的蓄热和融霜工作可以与制热工作同时进行,从而避免融霜时室内温度的波动影响,提高了使用的舒适性。与此同时,相对独立设置的第二液体回路可以采用压力较低的液体实现,例如水,成本较低的同时具有更高的安全性。In the new heat pump device and its implementation method in the preferred embodiment of the present invention, the most obvious feature is that the original four-way reversing valve is no longer used to switch between the cooling and heating working modes, so as to simplify the flow path of the refrigerant, and the The switching of the refrigerant is unified through the second heat exchanger 6 and the first heat exchanger 2 coupled to the second liquid circuit for adjustment and control, so as to achieve unified thermal management (refrigeration, heating, heating + heat storage, Heating + defrosting) purposes. The advantage of this design is that it simplifies the switching of the high-pressure refrigerant circuit and the control valve to improve reliability, and the heat storage and defrosting work can be carried out simultaneously with the heating work at low temperature heating, thereby avoiding the indoor temperature fluctuation during defrosting. The wave impact improves the comfort of use. At the same time, the relatively independent second liquid circuit can be realized by using liquid with lower pressure, such as water, which has lower cost and higher safety.
如图4所示的,本发明所述热泵空调装置中,还可以在所述制冷剂回路中设置在所述第一热交换器2及第一电子膨胀阀3的管路两端设置有一第三旁路阀14及其旁路管路,所述第三旁路阀14在受控时可以直接将所述第一热交换器2及第一电子膨胀阀3进行旁路,这样可以使得制冷液在不需要第一热交换器2工作时直接将其旁路,从而提升工作效率。同样的,在所述第二热交换器6及第二电子膨胀阀5的管路两端可以设置一第四旁路阀7及其管路,从而在需要时将所述第二热交换器6及第二电子膨胀阀5的管路进行旁路,以提升制冷剂管路的工作效率。As shown in Fig. 4, in the heat pump air conditioner of the present invention, a first Three bypass valves 14 and their bypass pipelines. When the third bypass valve 14 is controlled, it can directly bypass the first heat exchanger 2 and the first electronic expansion valve 3, which can make refrigeration The liquid directly bypasses the first heat exchanger 2 when it is not required to work, thereby improving the working efficiency. Similarly, a fourth bypass valve 7 and its pipeline can be arranged at both ends of the pipeline of the second heat exchanger 6 and the second electronic expansion valve 5, so that the second heat exchanger can be 6 and the pipeline of the second electronic expansion valve 5 are bypassed to improve the working efficiency of the refrigerant pipeline.
如图5所示是本发明以及现有技术中的空调制冷剂进行制冷循环的压焓图,梯形代表的是四个焓值变化的阶段,而弧线代表的是制冷剂的三个状态区域,弧线内为气液混合态,而弧线外左侧为液态,弧线外右侧为气态区。梯形的边表明了空调工作过程中的状态变化,包括压力和焓值。以下说明中,所有提到压焓点的位置,都请参考图5所示。As shown in Figure 5, it is the pressure-enthalpy diagram of the refrigeration cycle of the air-conditioning refrigerant in the present invention and the prior art, the trapezoid represents four stages of enthalpy change, and the arc represents the three state regions of the refrigerant , the gas-liquid mixed state is inside the arc, while the liquid state is on the left side outside the arc, and the gaseous state is on the right side outside the arc. The sides of the trapezoid indicate the state changes during the operation of the air conditioner, including pressure and enthalpy. In the following description, all references to the pressure-enthalpy point are shown in Figure 5.
在本发明的另一较佳实施例中,所述各热交换器都采用板式热交换器,由于采用这种高效率的板式热交换器作为制冷的冷凝器和制热模式下的蒸发器,热量通过第二液体回路的板翅式散热器与室外空气进行热交换,其热交换的面积大幅提升,提高了热交换效率,同时可以缩小整个空调装置的体积,使其整体更加紧凑小巧,更有利于将本发明空调装置应用到汽车等狭小设置上作为其空调装置使用。In another preferred embodiment of the present invention, each of the heat exchangers adopts a plate heat exchanger. Since such a high-efficiency plate heat exchanger is used as a cooling condenser and an evaporator in a heating mode, The heat is exchanged with the outdoor air through the plate-fin radiator of the second liquid circuit. The heat exchange area is greatly increased, which improves the heat exchange efficiency. It is beneficial to apply the air conditioner of the present invention to narrow settings such as automobiles and use it as the air conditioner.
以下将对本发明的热泵空调装置以及其实现方法的较佳实施例工作过程做具体的说明:The working process of the preferred embodiment of the heat pump air conditioner of the present invention and its implementation method will be described in detail below:
一、制冷工作模式:1. Refrigeration working mode:
本发明热泵空调装置在开机后,其控制单元先读取用户设定的室内目标温度T_r,当室外环境温度T_a(25)高于T_r,即进入制冷工作模式。After the heat pump air conditioner of the present invention is turned on, its control unit first reads the indoor target temperature T_r set by the user, and when the outdoor ambient temperature T_a (25) is higher than T_r, it enters the cooling working mode.
如图5所示,从压缩机1吸气口(压焓点1)进行压缩后,其输出的制冷剂压力增高焓值也增加,成为高温高压蒸汽(压焓点2),经过第一板式换热器2(此时第三旁路阀14断开),将热量传递给液体回路,热量经第二液冷循环的液体回路上的室外高效能板翅式换热器13散热至室外空气中。As shown in Figure 5, after compression from the suction port of compressor 1 (pressure-enthalpy point 1), the output refrigerant pressure increases and the enthalpy value also increases, becoming high-temperature and high-pressure steam (pressure-enthalpy point 2), which passes through the first plate type The heat exchanger 2 (the third bypass valve 14 is disconnected at this time) transfers heat to the liquid circuit, and the heat is dissipated to the outdoor air by the outdoor high-efficiency plate-fin heat exchanger 13 on the liquid circuit of the second liquid cooling cycle middle.
制冷剂在第一板式换热器2中被冷却,其状态逐步由汽态经过汽液混合态最终转变为液态,成为过冷液体,其焓值降低,压焓点到达图5中的3位置。再经第一电子式膨胀阀3(Ve)节流降压,图5中的压焓点3~4即为节流降压过程,其压力降低后由过冷液态变为汽液混合态(压焓点4),再沿管道进入室内(或其它空间)的蒸发器4吸收室内空气的热量,焓值增加而使其逐渐蒸发为汽态,后经第四旁路阀7(此时闭合导通)和气液分离器8后回到压缩机吸气口(压焓点1)进入压缩机1进行压缩,如图6所示的实线箭头方向。在此循环中,单位制冷量q0=h1-h3(或q0=h1-h4),压缩机单位理论做功ω0=h2-h1。The refrigerant is cooled in the first plate heat exchanger 2, and its state gradually changes from a vapor state through a vapor-liquid mixed state to a liquid state, becoming a supercooled liquid, its enthalpy value decreases, and the pressure-enthalpy point reaches position 3 in Figure 5 . Then through the first electronic expansion valve 3 (Ve) throttling and depressurization, the pressure enthalpy points 3-4 in Fig. 5 are the throttling and depressurization process, after the pressure is reduced, it changes from a supercooled liquid state to a vapor-liquid mixed state ( pressure-enthalpy point 4), and then along the pipeline into the indoor (or other space) evaporator 4 to absorb the heat of the indoor air, the enthalpy value increases to make it gradually evaporate into a vapor state, and then pass through the fourth bypass valve 7 (closed at this time) conduction) and the gas-liquid separator 8 and return to the compressor suction port (pressure-enthalpy point 1) to enter the compressor 1 for compression, as shown in the direction of the solid arrow in Figure 6. In this cycle, the unit cooling capacity q0=h1-h3 (or q0=h1-h4), and the unit theoretical work of the compressor ω0=h2-h1.
在制冷模式下,参见图6所示间断线的箭头所指,本发明控制器对第二液体回路的路径控制如下(根据每个部件的代码及操控状态,由控制器相应根据程序下发其对应的控制指令即可):In the refrigeration mode, referring to the arrow of the broken line shown in Figure 6, the controller of the present invention controls the path of the second liquid circuit as follows (according to the code and control state of each component, the controller will issue its corresponding code according to the program) The corresponding control command is enough):
A1、第二泵15关闭(以下Pump2=off表示),第一泵22开启(以下用Pump1=on表示)。A1. The second pump 15 is turned off (hereinafter represented by Pump2=off), and the first pump 22 is turned on (hereinafter represented by Pump1=on).
A2、第一旁路阀9(Vc)断开(以下Vc=off表示),第三旁通阀14联动断开。制冷剂流经第一板式换热器2进行热交换,热量传给第二液体回路液体。A2. The first bypass valve 9 (Vc) is disconnected (hereinafter represented by Vc=off), and the third bypass valve 14 is disconnected in conjunction. The refrigerant flows through the first plate heat exchanger 2 for heat exchange, and the heat is transferred to the liquid in the second liquid circuit.
A3、水路第一三通阀10(Va)切向2-1联通(以下Va=2表示)。A3. The first three-way valve 10 (Va) of the waterway is tangentially connected to 2-1 (indicated by Va=2 below).
A4、室外高效能板翅式换热器13及其第二风扇20开启(以下EF2=ON表示)。A4. The outdoor high-efficiency plate-fin heat exchanger 13 and its second fan 20 are turned on (hereinafter EF2=ON).
A5、水路第二三通阀11(Vb)状态无影响,电磁线圈进行关闭以省电。所述第二三通阀11(Vb)在除霜蓄热时可以启动作用,参见下文的说明。A5. The state of the second three-way valve 11 (Vb) of the waterway has no effect, and the electromagnetic coil is closed to save power. The second three-way valve 11 (Vb) can be activated during defrosting and heat storage, see the description below.
A6、第二旁路阀12(Vd)接通(以下Vd=on表示),其与第四旁通阀7联动接通。水路及制冷剂直接通过旁路跨过板式换热器6,水路回到储液箱的A储液区中,并对应第一泵22的入口,此时第一泵22受控处于工作状态。A6. The second bypass valve 12 (Vd) is turned on (indicated by Vd=on below), and it is turned on in conjunction with the fourth bypass valve 7 . The waterway and the refrigerant directly cross the plate heat exchanger 6 through the bypass, and the waterway returns to the A liquid storage area of the liquid storage tank, and corresponds to the inlet of the first pump 22, and the first pump 22 is controlled to be in the working state at this time.
在制冷模式下,本发明较佳实施例的控制器对制冷剂工作循环路径控制如下:In the cooling mode, the controller of the preferred embodiment of the present invention controls the working cycle path of the refrigerant as follows:
B1、第三旁路阀14断开,制冷剂蒸汽因热量传递给液体回路而冷凝成为过冷液体。B1. The third bypass valve 14 is disconnected, and the refrigerant vapor is condensed into a supercooled liquid due to heat transfer to the liquid circuit.
B2、第一电子膨胀阀3(Ve)在工作循环建立后由控制器(无论何种形式的控制器)根据蒸发器出口的T1温度和室内换热器4出风口的温度进行闭环控制其开度,使T1处于合适的设计工作点。B2. After the working cycle of the first electronic expansion valve 3 (Ve) is established, the controller (regardless of the type of controller) performs closed-loop control of its opening according to the T1 temperature at the outlet of the evaporator and the temperature at the air outlet of the indoor heat exchanger 4. degree, so that T1 is at the proper design working point.
B3、第四旁路阀7闭合导通。制冷剂因第四旁路阀7接通而直接跨过第二板式换热器6不与其发生换热作用。B3, the fourth bypass valve 7 is closed and conducting. Since the fourth bypass valve 7 is connected, the refrigerant directly crosses the second plate heat exchanger 6 without heat exchange with it.
B4、压缩机1启动,并进入变频控制,根据室内换热器出风口温度T_room(23)等参数使其处于最经济节能状态。B4. The compressor 1 starts and enters the frequency conversion control, and makes it in the most economical and energy-saving state according to parameters such as the temperature T_room (23) of the air outlet of the indoor heat exchanger.
二、制热工作模式:2. Heating working mode:
在本发明所述新型热泵空调装置及其实现方法较佳实施例中,在空调装置开机后,先取用户设定的室内目标温度T_r,当室外温度T_a(25)低于T_r时,即进入制热工作模式。In the preferred embodiment of the novel heat pump air-conditioning device and its implementation method described in the present invention, after the air-conditioning device is turned on, the indoor target temperature T_r set by the user is taken first, and when the outdoor temperature T_a (25) is lower than T_r, the system enters the control mode. Hot working mode.
在制热模式下,参见图5的压焓图,从压缩机1吸气口(压焓点1)进行压缩后,其输出的制冷剂压力增高焓值也增加,成为高温高压蒸汽(压焓点2),越过板式第一换热器2和第一电子式膨胀阀3(Ve)(因第三旁路阀14接通旁路),如图7所示的实线箭头所示方向,进入室内(或其它空间)的冷凝器4(即制冷模式下的蒸发器)向室内空气排出热量,将热量传递给室内空气而使室内升温,制冷剂焓值降低,其状态逐步由汽态经过汽液混合态最终转变为液态,制冷剂温度随之下降后成为高压过冷液体。In the heating mode, refer to the pressure-enthalpy diagram in Figure 5. After compression is performed from the suction port of compressor 1 (pressure-enthalpy point 1), the output refrigerant pressure increases and the enthalpy value also increases, becoming high-temperature and high-pressure steam (pressure-enthalpy point 1). Point 2), cross the first plate heat exchanger 2 and the first electronic expansion valve 3 (Ve) (because the third bypass valve 14 is connected to the bypass), as shown in the direction shown by the solid arrow in Figure 7, The condenser 4 (that is, the evaporator in cooling mode) that enters the room (or other space) discharges heat to the indoor air, transfers the heat to the indoor air to heat up the room, reduces the enthalpy of the refrigerant, and its state gradually changes from a vapor state to a The vapor-liquid mixed state finally turns into a liquid state, and the temperature of the refrigerant drops accordingly to become a high-pressure subcooled liquid.
制冷剂在室内换热器中被冷却,温度降低成为过冷液体,其压焓点到图5中所示3位置。再经第二电子式膨胀阀5(Vf)的节流降压,压焓点3~4即为节流降压过程,因第二电子式膨胀阀5(Vf)的节流降压,其由过冷液态变为汽液混合态(压焓点4),再沿管道进入第二板式换热器6(此时第四旁路阀7断开)进行热量交换,第二液体回路上的液体因热量被吸收而温度下降再经其后的室外高效能板翅式换热器13从空气中吸收热量。The refrigerant is cooled in the indoor heat exchanger, and the temperature drops to become a supercooled liquid, and its pressure enthalpy point reaches the position 3 shown in Figure 5. After throttling and depressurization of the second electronic expansion valve 5 (Vf), the pressure enthalpy point 3-4 is the process of throttling and depressurization. Due to the throttling and depressurization of the second electronic expansion valve 5 (Vf), its From a supercooled liquid state to a vapor-liquid mixed state (pressure-enthalpy point 4), and then enter the second plate heat exchanger 6 along the pipeline (at this time, the fourth bypass valve 7 is disconnected) for heat exchange, the second liquid circuit The temperature of the liquid drops due to the absorbed heat, and then it absorbs heat from the air through the outdoor high-efficiency plate-fin heat exchanger 13 thereafter.
制冷剂从液体回路吸收液体的热量后焓值增加、温度回升而逐渐蒸发为汽态(至压焓点1),后经气液分离器8后回到压缩机1吸气口并经压缩机再次压缩,周而复始。在此 工作循环中,单位制热量q0=h2-h3,压缩机单位理论做功ω0=h2-h1。After the refrigerant absorbs the heat of the liquid from the liquid circuit, the enthalpy value increases, the temperature rises and gradually evaporates into a vapor state (to the pressure enthalpy point 1), and then returns to the suction port of compressor 1 after passing through the gas-liquid separator 8 and passes through the compressor Compress again, and the cycle repeats. In this working cycle, the unit heating capacity q0=h2-h3, and the unit theoretical work of the compressor ω0=h2-h1.
其中在制热模式下,参考图7中的间断线箭头所示,本发明所述控制器对第二液体回路的路径控制如下:In the heating mode, as shown by the broken line arrow in Fig. 7, the path control of the second liquid circuit by the controller of the present invention is as follows:
C1、第一泵22关闭(以下Pump1=off表示),第二泵15开启(以下用Pump2=on表示)。C1. The first pump 22 is turned off (hereinafter represented by Pump1=off), and the second pump 15 is turned on (hereinafter represented by Pump2=on).
C2、第一旁路阀9(Vc)接通(以下Vc=on表示),第三旁通阀14也联动接通,形成旁路。制冷剂跨过板式第一换热器2,不进行热交换。C2. The first bypass valve 9 (Vc) is turned on (hereinafter represented by Vc=on), and the third bypass valve 14 is also turned on in linkage to form a bypass. The refrigerant passes through the first plate heat exchanger 2 without heat exchange.
C3、第一三通阀10(Va)切向3-1联通((以下Va=3表示),防止返流。C3. The first three-way valve 10 (Va) is tangentially connected to 3-1 ((indicated by Va=3 below) to prevent backflow.
C4、室外高效能板翅式换热器13的第一风扇19开启(以下EF2=ON表示)。C4. The first fan 19 of the outdoor high-efficiency plate-fin heat exchanger 13 is turned on (hereinafter indicated by EF2=ON).
C5、第二三通阀11(Vb)切向3-1联通((以下Vb=3表示),防止返流。C5. The second three-way valve 11 (Vb) is tangentially connected to 3-1 ((indicated by Vb=3 below) to prevent backflow.
C6、第二旁路阀12(Vd)断开(以下Vd=off表示),其与第四旁通阀7联动断开,此时第二液体回路的液体以及制冷剂都流经板式换热器6,所述第二液体回路的液体被吸收热量而温度下降,回到储液箱16的储液区B后再经第二泵15输送出去。C6. The second bypass valve 12 (Vd) is disconnected (indicated by Vd=off below), and it is disconnected in conjunction with the fourth bypass valve 7. At this time, both the liquid and the refrigerant in the second liquid circuit flow through the plate heat exchange 6, the temperature of the liquid in the second liquid circuit is reduced by absorbing heat, returns to the liquid storage area B of the liquid storage tank 16, and then is transported out by the second pump 15.
在制热模式下,参见图7中的实线箭头所示,本发明所述控制器对制冷剂工作循环路径控制如下:In the heating mode, as shown by the solid arrow in FIG. 7, the controller of the present invention controls the working cycle path of the refrigerant as follows:
D1、第三旁路阀14接通,形成旁路。D1, the third bypass valve 14 is connected to form a bypass.
D2、第二电子膨胀阀5(Vf)回到初始设定开度(如15%),工作循环建立后由控制器根据蒸发器出口温度T1也即温度传感器24检测的温度和室内温度T_room(23),设定目标温度控制开度,使T1处于设计工作点温度(如:T1比室内设定温度T_r低6℃)。D2, the second electronic expansion valve 5 (Vf) returns to the initial set opening (such as 15%), and after the working cycle is established, the controller is based on the evaporator outlet temperature T1, that is, the temperature detected by the temperature sensor 24 and the indoor temperature T_room( 23), set the target temperature to control the opening, so that T1 is at the design operating point temperature (for example: T1 is 6°C lower than the indoor set temperature T_r).
D3、第四旁通阀7断开,经第二电子膨胀阀5(Vf)的制冷剂(压焓点4)也因第四旁通阀7断开而必经过板式第二换热器6进行热量交换,吸收第二液体回路的液体的热量而蒸发为过热蒸汽态(压焓点1)后,经汽液分离器8后回到压缩机1吸气口。D3. The fourth bypass valve 7 is disconnected, and the refrigerant (pressure-enthalpy point 4) passing through the second electronic expansion valve 5 (Vf) must also pass through the second plate heat exchanger 6 due to the disconnection of the fourth bypass valve 7 Perform heat exchange, absorb the heat of the liquid in the second liquid circuit and evaporate into a superheated vapor state (pressure-enthalpy point 1), and return to the suction port of compressor 1 after passing through the vapor-liquid separator 8.
D4、压缩机1启动,并进入变频控制,根据出风口温度T_room(23)等参数调节使其处于最经济节能状态。D4. The compressor 1 starts and enters the frequency conversion control, and is adjusted according to parameters such as the air outlet temperature T_room (23) so that it is in the most economical and energy-saving state.
三、制热加自动除霜模式:3. Heating plus automatic defrosting mode:
参见图8,本发明较佳实施例的热泵空调装置及其实现方法中,在开机后,取用户设定的室内目标温度T_r,当室外温度T_a(25)低于T_r,即进入制热工作模式。在制 热工作启动后,如果控制器侦测到室外温度T_a(25)低于0度,并且,室外高效能板翅式换热器13表面温度T_s低于所设定的除霜条件温度,比如T_a(25)-T_s>3℃,即T_s比室外环境温度还低3℃,本发明热泵空调装置较佳实施例电路中的控制器(任何形式控制器)即判定应该转换工作模式为制热+自动除霜模式。Referring to Fig. 8, in the heat pump air conditioner and its implementation method of the preferred embodiment of the present invention, after starting up, the indoor target temperature T_r set by the user is taken, and when the outdoor temperature T_a (25) is lower than T_r, the heating operation is started model. After the heating operation is started, if the controller detects that the outdoor temperature T_a (25) is lower than 0 degrees, and the surface temperature T_s of the outdoor high-efficiency plate-fin heat exchanger 13 is lower than the set defrosting condition temperature, For example, T_a(25)-T_s>3°C, that is, T_s is 3°C lower than the outdoor ambient temperature, the controller (any form of controller) in the circuit of the preferred embodiment of the heat pump air-conditioning device of the present invention promptly determines that the operating mode should be switched to control Heat + automatic defrost mode.
因为每一次除霜后,并不是立即就会结霜至影响室外蒸发器运作,都可正常工作一段时间才会再次结霜。所以在制热+自动除霜模式下,除霜工作只需要按所设定的间隔时间,比如设定为1个小时,依照节奏工作即可。因为本发明热泵空调装置的最大优势在于除霜时并不需要停止制热,制热是连续不断进行持续工作的,并不会因除霜而使室内温度变低。另外,除霜工作的热量也并非直接来自电热,而是制冷剂吸收空气能量后经压缩机1压缩后冷凝时所放出的余热,因此该部份的焓并非完全为电热所制,因此其能效比较佳,除霜更加节省电能。Because after each defrosting, frost does not form immediately to affect the operation of the outdoor evaporator, and it can work normally for a period of time before frosting occurs again. Therefore, in the heating + automatic defrosting mode, the defrosting work only needs to follow the set interval, for example, set it to 1 hour, and work according to the rhythm. Because the biggest advantage of the heat pump air conditioner of the present invention is that it does not need to stop the heating during defrosting, and the heating works continuously, and the indoor temperature will not be lowered due to defrosting. In addition, the heat of the defrosting work is not directly from the electric heating, but the waste heat released when the refrigerant absorbs air energy and is compressed by the compressor 1, and then condenses. Therefore, the enthalpy of this part is not entirely produced by the electric heating, so its energy efficiency Better, defrosting saves more power.
在由单制热模式进入制热+自动除霜模式后,控制器首先向各阀门发出控制信号进行第二液体回路中的蓄热动作,第二液冷循环的液体回路的第一泵22支路开始蓄热循环,如图8所示的点划线箭头所示循环路径,使其从所述储液罐16输出的液体的T2温度26(设置在管路此处的温度传感器获取温度)上升到事先设定的除霜温度。在单制热模式基础上,控制器对第二液体回路的蓄热过程控制如下(制热+蓄热):After entering the heating + automatic defrosting mode from the heating-only mode, the controller first sends a control signal to each valve to carry out the heat storage action in the second liquid circuit. The first pump of the liquid circuit of the second liquid cooling cycle has 22 Road starts heat storage cycle, and the cycle path shown in the dotted line arrow shown in Figure 8 makes it from the T2 temperature 26 of the liquid output from the liquid storage tank 16 (the temperature sensor that is arranged on the pipeline here obtains the temperature) Rise to the pre-set defrosting temperature. Based on the heating-only mode, the controller controls the heat storage process of the second liquid circuit as follows (heating + heat storage):
E1、第一泵22开启(以下Pump1=on表示),第二泵15开启(以下用Pump2=on表示)。E1, the first pump 22 is turned on (hereinafter represented by Pump1=on), and the second pump 15 is turned on (hereinafter represented by Pump2=on).
E2、第一旁路阀9(Vc)断开(以下Vc=off表示),第三旁通阀14联动断开,第一电子膨胀阀3(Ve)开度调为最大(直通),制冷剂和第二液体回路液体都流经板式换热器2进行热交换。由于第一电子膨胀阀3开度调为最大,板式第一热交换器2就不起主要的热交换作用,而是相比于室内制热功能来说,作为次要的第二液体回路蓄热热交换功能进行工作。从第二液体回路的第一泵22支路来的液体在板式第一换热器2被加热而温度升高。制冷剂经过板式第一换热器2和室内换热器4对室内进行制热的同时,热量分别传给第一泵22的支路来的液体和室内空气,通过室内换热器4工作使室内升温的同时,第二液体回路内的液体实现蓄热。E2. The first bypass valve 9 (Vc) is disconnected (indicated by Vc=off below), the third bypass valve 14 is disconnected in conjunction, and the opening of the first electronic expansion valve 3 (Ve) is adjusted to the maximum (straight-through). Both the agent and the second liquid circuit liquid flow through the plate heat exchanger 2 for heat exchange. Since the opening of the first electronic expansion valve 3 is adjusted to the maximum, the plate-type first heat exchanger 2 does not play the main role of heat exchange, but rather serves as a secondary second liquid circuit storage unit compared to the indoor heating function. The heat exchange function works. The liquid coming from the branch of the first pump 22 of the second liquid circuit is heated in the first plate heat exchanger 2 to raise its temperature. While the refrigerant passes through the first plate heat exchanger 2 and the indoor heat exchanger 4 to heat the room, the heat is respectively transferred to the liquid and indoor air from the branch of the first pump 22, and the indoor heat exchanger 4 works to make the refrigerant cool. While the temperature in the room is rising, the liquid in the second liquid circuit realizes heat storage.
较好的是,设置一个较大的储液罐16进行蓄热操作,本发明蓄热罐16的设置方式即 方便了第二液体回路的持续工作,又可以在缓慢的回流交互中形成必要的蓄热,由于本发明的除霜所需要的热量不是主要的工作,因此所述储液罐设置必要的大小即可,同时设置针对不同的支路设置相对分隔但部分连通如底部连通的储液分区,并在每个分区内对于本支路循环在所述储液罐16内的入液口和出液口进行抵近设置,这样在实现本支路循环的同时,可以实现支路循环的补液,支路循环本身相对稳定,而且同时能够通过储液罐16实现支路之间的热量缓慢传递,保持工作流的稳定性。Preferably, a larger liquid storage tank 16 is set for heat storage operation. The arrangement of the heat storage tank 16 in the present invention facilitates the continuous operation of the second liquid circuit, and can form the necessary flow in the slow backflow interaction. Heat storage, because the heat required for defrosting in the present invention is not the main work, so the necessary size of the liquid storage tank can be set, and at the same time, the liquid storage tanks that are relatively separated but partially connected, such as connected at the bottom, can be set for different branches partition, and in each partition, the liquid inlet and liquid outlet of the branch circulation in the liquid storage tank 16 are approached, so that while realizing the branch circulation, the branch circulation can be realized For liquid replenishment, the branch circuit itself is relatively stable, and at the same time, the heat transfer between the branches can be realized slowly through the liquid storage tank 16, so as to maintain the stability of the working flow.
E3、液体回路的第一三通阀10(Va)切向1-3联通(以下Va=3表示)。E3. The first three-way valve 10 (Va) of the liquid circuit is in tangential communication with 1-3 (hereinafter represented by Va=3).
E4、室外高效能板翅式换热器13的第一风扇19开启(以下EF2=ON表示),蓄热过程中热泵空调仍可持续制热功能,对室内继续进行制热,以减少对室内温度变化的影响。E4. The first fan 19 of the outdoor high-efficiency plate-fin heat exchanger 13 is turned on (represented by EF2=ON below), the heat pump air conditioner can still continue to heat the heat during the heat storage process, and continue to heat the room to reduce the indoor heat. Effects of temperature changes.
E5、液体水路第二三通阀11(Vb)切向1-3联通((以下Vb=3表示),以与第一三通阀的1-3连通形成与储液罐16的A储液区内的循环流动支路。E5, the second three-way valve 11 (Vb) of the liquid waterway is connected tangentially to 1-3 ((indicated by Vb=3 below), so as to communicate with the 1-3 of the first three-way valve to form the A storage liquid with the liquid storage tank 16 Circulating flow branches in the area.
E6、在第一热交换器2被加热液体经过管路回到储液箱16的A储液区的回液口,并再次被第一泵22输送出去进行加热过程。第二旁路阀12(Vd)断开(以下Vd=off表示),其与第四旁通阀7联动断开,经第二电子膨胀阀5(Vf)的制冷剂(压焓点4)也因第四旁通阀7的断开而必经过板式第二换热器6进行热量交换,原从第二泵15输出支路的液体在经过对所述室外换热器13除霜工作后,被吸收热量而温度下降,回到储液箱16的B储液区的第二泵15的入口,可以再次被第一泵22或第二泵15输送出去循环,参见图8所示的间断线箭头所示流程。E6. The heated liquid in the first heat exchanger 2 returns to the liquid return port of the A liquid storage area of the liquid storage tank 16 through the pipeline, and is sent out by the first pump 22 again to perform the heating process. The second bypass valve 12 (Vd) is disconnected (indicated by Vd=off below), which is disconnected in conjunction with the fourth bypass valve 7, and the refrigerant passing through the second electronic expansion valve 5 (Vf) (pressure-enthalpy point 4) Also due to the disconnection of the fourth bypass valve 7, it must pass through the second plate heat exchanger 6 for heat exchange. , is absorbed heat and the temperature drops, returns to the inlet of the second pump 15 of the B liquid storage area of the liquid storage tank 16, and can be sent out by the first pump 22 or the second pump 15 to circulate again, see the intermittent shown in Figure 8 The process indicated by the line arrow.
E7、蓄热及融霜过程中,第一泵22的支路蓄热温度T2由温度传感器26检测,T2等于或超出设定的除霜温度(如30℃)后停止加热(即第一旁路阀9(Vc)接通,第三旁通阀14也联动接通)。第二液体回路液体和制冷剂都旁路跨越过板式第一换热器2,不进行热交换。保温过程是通过蓄热回路的加热-不加热-加热-不加热以维持该支路液体温度在设定值上下,如图9所示。E7. During the heat storage and defrosting process, the heat storage temperature T2 of the branch of the first pump 22 is detected by the temperature sensor 26. After T2 is equal to or exceeds the set defrosting temperature (such as 30°C), the heating is stopped (that is, the first side The bypass valve 9 (Vc) is connected, and the third bypass valve 14 is also connected in linkage). Both the second liquid circuit liquid and the refrigerant bypass the first plate heat exchanger 2 without heat exchange. The heat preservation process is to maintain the temperature of the branch liquid at the set value through the heating-no heating-heating-no heating of the heat storage circuit, as shown in Figure 9.
以上蓄热过程为融霜的准备工作,在此过程中室内的制热工作功能并未停止,唯因蓄热支路接入而吸收板式第一换热器2的余热量而使制冷剂焓值更低,使室内换热器4出口温度稍有下降,但该过冷温度的变化将被控制器的温度传感器24(T1)所及时感知并 通过加大压缩机转速或调整第二电子膨胀阀5(Vf)开度而得到快速闭环修正,所以并不会对室内制热温度造成影响,提升了室内温度的恒定性和舒适度。The above heat storage process is the preparation for defrosting. During this process, the indoor heating function does not stop, but the heat storage branch is connected to absorb the waste heat of the first plate heat exchanger 2 and the enthalpy of the refrigerant is reduced. The value is lower, so that the outlet temperature of the indoor heat exchanger 4 is slightly lowered, but the change of the subcooling temperature will be sensed by the temperature sensor 24 (T1) of the controller in time and by increasing the speed of the compressor or adjusting the second electronic expansion The opening of the valve 5 (Vf) is quickly closed-loop corrected, so it does not affect the indoor heating temperature, and improves the stability and comfort of the indoor temperature.
另须同时注意到,在本发明所述热泵空调装置中,上述蓄热过程与所述除霜过程都是通过相对独立的支路完成,通过温度传感器以及控制器的控制策略,各支路循环可以根据需要依照一定策略进行运行,例如时间间隔独立运行。此外,在稍差效果要求下,上述蓄热和除霜的两个支路循环并不限于示例的循环方式,还可以设置成混合的运行方式,例如对第二旁路阀12的导通控制,只是相对上述较佳实施例中控制器的控制会更难处理而已。It should also be noted that in the heat pump air conditioner of the present invention, the heat storage process and the defrosting process are completed through relatively independent branches. Through the control strategy of the temperature sensor and the controller, each branch circulates It can be run according to certain strategies as needed, such as running independently at time intervals. In addition, under the requirement of slightly poor effect, the above-mentioned two branch cycles of heat storage and defrosting are not limited to the illustrated cycle mode, and can also be set to a mixed operation mode, such as conduction control of the second bypass valve 12 , but it is more difficult to handle than the control of the controller in the above-mentioned preferred embodiment.
四、制热加融霜模式:4. Heating and defrosting mode:
蓄热温度T2由设置在所述储液罐16的第一泵22支路下游之温度传感器26检测,当T2达到设定值如30℃后,本发明较佳实施例中的控制器向各阀门发出控制信号进行融霜操作,在制热+蓄热功能完成的基础上,所述控制器对第二液体回路的融霜控制如下(制热+融霜),请参考图10所示中的点划线箭头流程:The heat storage temperature T2 is detected by the temperature sensor 26 arranged downstream of the first pump 22 branch of the liquid storage tank 16. When T2 reaches a set value such as 30°C, the controller in the preferred embodiment of the present invention sends The valve sends out a control signal to perform defrosting operation. After the heating + heat storage function is completed, the controller controls the defrosting of the second liquid circuit as follows (heating + defrosting), please refer to Figure 10 The dotted arrow flow:
F1、第一三通阀10(Va)切向2-1联通((以下Va=2表示),已蓄热的高温液体流去室外高效能板翅式换热器13执行融霜。F1, the first three-way valve 10 (Va) tangentially connects to 2-1 ((indicated by Va=2 below), the stored high-temperature liquid flows to the outdoor high-efficiency plate-fin heat exchanger 13 for defrosting.
F2、室外高效能板翅式换热器13的第一风扇19停止工作(以下EF2=OFF表示),便于室外高效能板翅式换热器13温度升高。F2. The first fan 19 of the outdoor high-efficiency plate-fin heat exchanger 13 stops working (hereinafter EF2 = OFF), which facilitates the temperature rise of the outdoor high-efficiency plate-fin heat exchanger 13 .
F3、第二泵15停止(以下用Pump2=off表示)。F3, the second pump 15 is stopped (hereinafter represented by Pump2=off).
F4、第二三通阀11(Vb)状态无影响,可电磁线圈关闭以省电。F4. The state of the second three-way valve 11 (Vb) has no effect, and the electromagnetic coil can be closed to save electricity.
制热+融霜时,制冷剂回路与制热工作模式非常相近,唯在蓄热和融霜时需要由控制器去操控第一旁路阀9(Vc)和第三旁路阀14联动断开(蓄热)或接通(不蓄热),以便蓄热支路液体从高温高压制冷剂蒸汽中吸收热量,并保持T2在事先设定的除霜温度上下。此时,所述储液罐16内的液体流动是穿越A、B两个储液区的,从而最大限度地使用储液罐16内的液体蓄热能力。融霜时间到(比如事先设定10分钟)或室外高效能板翅式换热器13表面温度(或其它相关温度)T_s高于设定的融霜温度(比如30℃维持5分钟)后,退出融霜过程转回到单制热工作模式,此时所述第二液体回路就可以由控制器控制 各单元的开关,实现如图7所示的工作流程。融霜过程结束后是否依然蓄热保温,这完全取决于个性化选择,一直保持制热+蓄热保温可以快速进入融霜状态,适合结霜速度比较快的恶劣环境,但也需要消耗一定的泵循环动力能量和热量损失。When heating + defrosting, the refrigerant circuit is very similar to the heating working mode, except that the controller needs to control the first bypass valve 9 (Vc) and the third bypass valve 14 to shut off in conjunction with heat storage and defrosting. On (heat storage) or on (no heat storage), so that the liquid in the heat storage branch absorbs heat from the high-temperature and high-pressure refrigerant vapor, and keeps T2 around the pre-set defrosting temperature. At this time, the liquid in the liquid storage tank 16 flows through the two liquid storage areas A and B, so as to maximize the use of the heat storage capacity of the liquid in the liquid storage tank 16 . When the defrosting time is up (for example, set 10 minutes in advance) or the surface temperature (or other relevant temperature) T_s of the outdoor high-efficiency plate-fin heat exchanger 13 is higher than the set defrosting temperature (for example, 30°C for 5 minutes), Exit the defrosting process and return to the heating-only working mode. At this time, the second liquid circuit can be controlled by the controller to switch on and off each unit to realize the working process as shown in FIG. 7 . After the defrosting process, whether heat storage and heat preservation is still maintained depends entirely on the individual choice. Keeping heating + heat storage and heat preservation can quickly enter the defrosting state, which is suitable for harsh environments with relatively fast frosting speed, but it also needs to consume a certain Pump cycle power energy and heat loss.
本发明所述新型热泵空调装置及其实现方法较佳实施例中,改变之前的单纯从热量流向角度思考空调的控制方式,改为对热管理的思维方式,从不同管路的开关以形成巧妙的路径选择,从而实现了精妙的控制方式,尤其是在将各热交换器设置为板式热交换器时,可以缩小整个空调装置的体积,从而作为车载空调等更小型空间内的空调装置使用。并且本发明的设置方式可以从工控角度实现,从而可以利用控制器的控制指令,进行策略编程,实现快速的功能调整,实现更智能的热泵空调装置。In the preferred embodiment of the novel heat pump air-conditioning device and its implementation method described in the present invention, the previous control mode of air-conditioning is changed from the perspective of heat flow to the way of thinking about heat management, and the switch of different pipelines is used to form a clever The path selection, thus realizing the exquisite control method, especially when each heat exchanger is set as a plate heat exchanger, the volume of the entire air conditioner can be reduced, so that it can be used as an air conditioner in a smaller space such as a car air conditioner. Moreover, the setting method of the present invention can be realized from the perspective of industrial control, so that the control instructions of the controller can be used to carry out strategy programming, realize rapid function adjustment, and realize a more intelligent heat pump air-conditioning device.
从本发明上述制冷和制热及融霜等工作过程示例可以看出,制冷剂都先经过了板式第一换热器2或板式第二换热器6与第二液体回路进行热交换,热量都是先传递到第二液体回路液体,再经过同一个高效能板翅式换热器13(室外)与空气进行热交换,统一通过第二热交换器6和第一热交换器2耦合传递到第二液体回路进行的路径的调节控制,简化了制冷剂流动路径,并将制冷剂的切换利用第二液体回路的低压阀门切换流通路径和热流走向来完成功能的转换和热量的分配,达到统一热管理(制冷,制热,制热+蓄热,制热+融霜)的目的。这样的设计好处是简化了制冷剂高压回路的切换和减化控制阀门以提高可靠性,且在低温制热时的蓄热和融霜工作可与制热工作同时进行,从而避免融霜时室内温度的波动影响,提高使用的舒适性。It can be seen from the above working process examples of refrigeration, heating and defrosting in the present invention that the refrigerant first passes through the first plate heat exchanger 2 or the second plate heat exchanger 6 to exchange heat with the second liquid circuit, and the heat They are first transferred to the second liquid circuit liquid, and then pass through the same high-efficiency plate-fin heat exchanger 13 (outdoor) for heat exchange with air, and are uniformly transferred through the coupling of the second heat exchanger 6 and the first heat exchanger 2 The adjustment and control of the path to the second liquid circuit simplifies the refrigerant flow path, and the switching of the refrigerant uses the low-pressure valve of the second liquid circuit to switch the flow path and heat flow direction to complete the function conversion and heat distribution. The purpose of unified thermal management (cooling, heating, heating + heat storage, heating + defrosting). The advantage of this design is that it simplifies the switching of the high-pressure refrigerant circuit and reduces the control valves to improve reliability, and the heat storage and defrosting work can be carried out simultaneously with the heating work at low temperature heating, thereby avoiding indoor cooling during defrosting. The impact of temperature fluctuations improves the comfort of use.
因为本发明所述第二液体回路工作于低压条件,使高性能板翅式换热器13的应用成为可能(因其结构原因其换热面积大效率高但耐压力不足,不足以直接应用在制冷剂工作循环高压段)。其效率的提高意味着其体积可以减小,而且生产工艺更加节能高效。Because the second liquid circuit of the present invention works under low pressure conditions, the application of high-performance plate-fin heat exchanger 13 becomes possible (because of its structure, its heat exchange area is large and efficient, but its pressure resistance is insufficient, and it is not enough to be directly applied in refrigerant working cycle high pressure section). Their increased efficiency means they can be reduced in size and the production process is more energy-efficient.
另外,热泵空调装置的室外机在非常低温条件(比如室外温度低于0度以下)下制热将有凝霜的问题,该问题若不能完好解决,热泵的室外热交换器将被霜堵死而失去制热功能或产生其它故障。本发明热泵空调装置及其实现方法在液体回路上设了一蓄热支路,该支路液体由第一泵22推动,通过第一三通阀10和第二三通阀11的切换而成为一个相对独立的蓄热回路,蓄热回路内液体流经第一板式换热器2(此时联动断开第一旁路 阀9和第三旁路阀14),吸收压缩机1输出的高温高压蒸汽的热量而温度逐渐升高。当该支路液体温度T2达到设定温度值后,控制器控制第一旁路阀9和第三旁路阀14联动闭合导通分别形成旁路,高温高压蒸气不再经过第一板式换热器2获得加热,如图9所示,以此过程在第二液体回路中得到一个大致稳定的较高温液体,尤其是储液罐16内容纳的液体热容量,其蓄热量取决于储液罐所储存液体的重量与蓄热温度和比热容之乘积,蓄热量应与所使用室外换热器材料重量和比热容以及使用融霜温升进行综合估算匹配。In addition, the outdoor unit of the heat pump air conditioner will have the problem of frost condensation when heating under very low temperature conditions (such as the outdoor temperature is below 0 degrees). If this problem cannot be solved completely, the outdoor heat exchanger of the heat pump will be blocked by frost And lose the heating function or produce other failures. The heat pump air conditioner of the present invention and its implementation method are provided with a heat storage branch on the liquid circuit, and the liquid in this branch is pushed by the first pump 22, and is formed by switching the first three-way valve 10 and the second three-way valve 11. A relatively independent heat storage circuit, the liquid in the heat storage circuit flows through the first plate heat exchanger 2 (at this time, the first bypass valve 9 and the third bypass valve 14 are linked and disconnected), absorbing the high temperature output by the compressor 1 The heat of the high-pressure steam increases the temperature gradually. When the branch liquid temperature T2 reaches the set temperature value, the controller controls the first bypass valve 9 and the third bypass valve 14 to be closed and conducted in conjunction to form bypasses, and the high-temperature and high-pressure steam no longer passes through the first plate heat exchanger. The device 2 is heated, as shown in Figure 9, in this process, a substantially stable higher temperature liquid is obtained in the second liquid circuit, especially the heat capacity of the liquid contained in the liquid storage tank 16, and its stored heat depends on the liquid storage tank. The product of the weight of the storage liquid and the heat storage temperature and specific heat capacity, the heat storage should be matched with the weight and specific heat capacity of the outdoor heat exchanger material used and the defrosting temperature rise for comprehensive estimation.
在达到需融霜的温度条件时,本发明新型热泵空调装置及其实现方法中所述控制器即启动进行除霜,控制器控制第一三通阀10(Va)至1-2连通,并控制第二旁通阀12(Vd)断开,第二泵15停止,室外板翅式换热器13的第一风扇19停止工作,蓄热支路的较高温度液体将流经室外板翅式换热器13。因较高温度液体流经室外换热器13将帮助换热器表面温度快速升高,从而使其凝结的霜融化为水流走,然后在结束融霜后再启动第一风扇19吹干,以达到彻底除霜的目的。When the temperature condition for defrosting is reached, the controller in the novel heat pump air-conditioning device of the present invention and its implementation method starts to defrost, and the controller controls the first three-way valve 10 (Va) to communicate with 1-2, and Control the second bypass valve 12 (Vd) to disconnect, the second pump 15 stops, the first fan 19 of the outdoor plate-fin heat exchanger 13 stops working, and the higher temperature liquid in the heat storage branch will flow through the outdoor plate-fin Type heat exchanger 13. Because the higher temperature liquid flows through the outdoor heat exchanger 13, it will help the surface temperature of the heat exchanger to rise rapidly, so that the condensed frost will melt into water and flow away. To achieve the purpose of complete defrosting.
在除霜的同时,因为较高温度液体流经室外板翅式换热器13后再流经第二板式换热器6,其余热量依然足以提供热量给第二板式换热器6内部的制冷剂,使其完全蒸发为汽态并送向压缩机1吸气口。在此除霜过程中,因为蓄热支路所蓄热量在帮助室外换热器13除霜后,余下的大部份热都反馈回制热循环,因此其利用率比较高;本发明较佳实施例能够在不暂停制热工作的前提下边融霜边制热,保持室内温度不因此产生大幅波动,大大提高了使用的舒适性,相较传统技术具有极为重要的优点。同时本发明热泵空调装置及其实现方法较佳实施例中,最明显的特征是制冷与制热工作模式不再使用原有的四通换向阀进行切换,这样就无须再依赖于四通换向阀的可靠性,而且不至于因为制冷制热在冬天环境因为除霜而反复切换造成的易损问题。At the same time of defrosting, because the higher temperature liquid flows through the outdoor plate-fin heat exchanger 13 and then flows through the second plate heat exchanger 6, the remaining heat is still enough to provide heat for the cooling inside the second plate heat exchanger 6 The agent is completely evaporated into a vapor state and sent to the suction port of compressor 1. In this defrosting process, because the heat stored in the heat storage branch helps the outdoor heat exchanger 13 to defrost, most of the remaining heat is fed back to the heating cycle, so its utilization rate is relatively high; the present invention preferably The embodiment can defrost and heat while not suspending the heating work, and keep the indoor temperature from fluctuating greatly, which greatly improves the comfort of use, and has extremely important advantages compared with the traditional technology. At the same time, in the preferred embodiments of the heat pump air-conditioning device and its implementation method of the present invention, the most obvious feature is that the cooling and heating working modes no longer use the original four-way reversing valve to switch, so that there is no need to rely on the four-way reversing valve. The reliability of the directional valve, and it will not cause the vulnerability problem caused by repeated switching of cooling and heating due to defrosting in the winter environment.
本发明所述热泵空调装置以及实现方法中,其蓄热回路中还在第一旁路阀9与所述第一换热器2的一次侧共端,和第一泵22之间设置有一PTC 18作为更佳的实施例方式,在温度特别极端低温条件或冰雪覆盖整机的恶劣条件下,在通电启动前,所述室外换热器13如果已经被自然界的冰霜所覆盖而使吸热蒸发能力极低,此时本发明所述热泵空调装置可能需要相当长时间才能获得足够的蓄热能力进行有效除霜。在此恶劣条件下,该 PTC 18的设置可以支持蓄热回路通过电加热进行快速有效地积蓄足够热量,从而完成第一次有效的除冰或除霜过程。因为第一次除霜成功后,热泵已具备从空气中吸收热量以制热和蓄热的能力,PTC 18就可以不再工作。当然在特殊情况下,必要补热需求时,也可以通过该PTC形成电加热功能,用或不用该PTC只取决于产品使用环境以及个人的选项。In the heat pump air conditioner and implementation method of the present invention, the first bypass valve 9 is connected to the primary side of the first heat exchanger 2 in the heat storage circuit, and a PTC is arranged between the first pump 22 18 As a better embodiment, under extremely low temperature conditions or harsh conditions where the whole machine is covered with ice and snow, before the power is turned on and started, if the outdoor heat exchanger 13 has been covered by natural ice and frost, the heat absorbed will be evaporated If the capacity is extremely low, the heat pump air conditioner of the present invention may take quite a long time to obtain sufficient heat storage capacity for effective defrosting. Under such harsh conditions, the setting of the PTC 18 can support the heat storage circuit to quickly and effectively store enough heat through electric heating, so as to complete the first effective deicing or defrosting process. Because after the first defrosting is successful, the heat pump has the ability to absorb heat from the air to generate heat and store heat, and the PTC 18 can no longer work. Of course, under special circumstances, when it is necessary to supplement heat, the electric heating function can also be formed through the PTC. Whether to use the PTC or not depends only on the product use environment and personal options.
本发明较佳实施例中,所述第二液体回路所使用的载冷剂,应综合考虑其防腐性能和冰点。选用优良的抗腐蚀配方的冷却液可以保证酸碱度在合适的范围,既防止第二液体回路的管路和阀体腐蚀穿孔,也不生成有害的固体沉淀物而堵塞液体管路;冰点的设计主要考虑在当地的严寒冬季最低室外温度下工作不结冰。载冷剂水溶液浓度不同其冰点也不同,比如体积浓度58%的丙二醇水溶液,其冰点在零下50度以下,而体积浓度55.7%的乙二醇水溶液,其冰点在零下45度左右。随着液冷技术的不断进步,将会有越来越多性能优异的冷却液供选用。In a preferred embodiment of the present invention, the brine used in the second liquid circuit should comprehensively consider its anti-corrosion performance and freezing point. The choice of coolant with excellent anti-corrosion formula can ensure that the pH is in an appropriate range, which prevents the pipeline and valve body of the second liquid circuit from being corroded and perforated, and does not generate harmful solid deposits to block the liquid pipeline; the design of the freezing point is mainly Consider working without freezing in local severe winter minimum outdoor temperatures. The freezing point of the aqueous solution of the refrigerant is different. For example, the freezing point of the aqueous solution of propylene glycol with a volume concentration of 58% is below minus 50 degrees, and the freezing point of an aqueous solution of ethylene glycol with a volume concentration of 55.7% is about minus 45 degrees. With the continuous advancement of liquid cooling technology, more and more cooling liquids with excellent performance will be available for selection.
本发明较佳实施例中,所述第一板式换热器2和第二板式换热器6,可采用高密度高耐压的换热器结构,因不直接与空气热交换,其交换面积不受空气流的制约,可以在较小的空间内得到非常大的交换面积和较高的换热效率。In a preferred embodiment of the present invention, the first plate heat exchanger 2 and the second plate heat exchanger 6 can adopt a high-density and high-pressure heat exchanger structure. Because they do not directly exchange heat with air, the exchange area Not restricted by air flow, a very large exchange area and high heat exchange efficiency can be obtained in a small space.
所述室内换热器4作为传统空调的传统零部件,大多采用铜管穿翅片结构,铜管作为连续管体结构可以承受较高管道压力,但其管内表面积相较管外翅片要小得多,可以选用管内有沟槽结构的管材以尽可能增大热交换面积并尽量减小其体积。The indoor heat exchanger 4, as a traditional part of a traditional air conditioner, mostly adopts a copper tube through-fin structure, and the copper tube as a continuous tube body structure can withstand high pipeline pressure, but its inner surface area is smaller than that of the outer tube fins Much more, you can choose a pipe with a grooved structure in the pipe to maximize the heat exchange area and minimize its volume.
所述室外换热器13因为处在第二液体回路中,其工作压力不高可以采用板翅式全铝质换热器,并采用带有开窗的波浪带散热片,是目前能效最优的选择。Because the outdoor heat exchanger 13 is in the second liquid circuit, its working pressure is not high, so the plate-fin all-aluminum heat exchanger can be used, and the corrugated belt fins with windows are used, which is currently the best energy efficiency. s Choice.
本发明所述新型热泵空调装置及其实现方法中,所述蓄热和融霜支路在融霜时的工作回路,如图10所示,该种接法在受控适度的条件下,具有一定的提高制冷效率的作用。在正常制冷状态时,通过第一换热器2的是高压蒸汽,因为第二液体回路经过第一换热器2,能够在已知的压缩比下获得更低温的制冷剂过冷凝液体,使得经过第一电子膨胀阀3之后具有更低的焓值(h3和h4左移变小),同时第二液体回路经过第一换热器2加热后将蒸发器(第二换热器6)的温度提高将使蒸发温度更高,此过程中可获得更大的单 位制冷量,提高了制冷效率。同时也应认识到更高温度的蒸汽对压缩机1的工况不利,需要做好相应的冷却评估和措施,以防止压缩机1的过热被烧坏。因此在制冷模式下,该应用示例需要在谨慎的评估和精细的控制下才能发挥出最大效果。而在制热+蓄热时因环境温度较低,蒸汽温度也相应较低,所以本发明设计示例的蓄热工作回路相对安全系数较高。In the novel heat pump air-conditioning device and its implementation method described in the present invention, the working circuit of the heat storage and defrosting branch during defrosting is shown in Figure 10. Certainly improve the cooling efficiency. In the normal refrigeration state, high-pressure steam passes through the first heat exchanger 2, because the second liquid circuit passes through the first heat exchanger 2, and a lower-temperature refrigerant supercondensed liquid can be obtained under a known compression ratio, so that After passing through the first electronic expansion valve 3, it has a lower enthalpy value (h3 and h4 move to the left and becomes smaller), and at the same time, the second liquid circuit heats up the evaporator (second heat exchanger 6) after being heated by the first heat exchanger 2 An increase in temperature will lead to a higher evaporation temperature, and a larger unit cooling capacity can be obtained in this process, which improves the cooling efficiency. At the same time, it should also be recognized that higher temperature steam is unfavorable to the working conditions of compressor 1, and corresponding cooling assessments and measures need to be taken to prevent compressor 1 from being overheated and burned out. Therefore, in cooling mode, this application example requires careful evaluation and fine control to achieve its maximum effect. In heating + heat storage, because the ambient temperature is low, the steam temperature is correspondingly low, so the heat storage working circuit in the design example of the present invention has a relatively high safety factor.
本发明所述热泵空调装置及其实现方法的较佳实施例中,主要针对制热模式下的外部除霜、融霜需求提供较佳解决方案,在制冷模式下也具有处理优势,尤其是在采用板式换热器的情况下,可以将本发明空调装置做成较小的体积,从而方便应用到较小空间内的空调制冷和制热处理。In the preferred embodiments of the heat pump air conditioner and its implementation method in the present invention, it mainly provides a better solution for the external defrosting and defrosting requirements in the heating mode, and also has processing advantages in the cooling mode, especially in the cooling mode. In the case of using a plate heat exchanger, the air conditioner of the present invention can be made into a smaller volume, so that it can be conveniently applied to air conditioning, refrigeration and heating in a smaller space.
应当理解的是,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本发明所附权利要求的保护范围。It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should belong to the protection scope of the appended claims of the present invention.

Claims (23)

  1. 一种热泵空调装置,其设置包括一压缩机,以及,一室内换热器和一室外换热器,其特征在于,包括相对独立设置的一制冷剂回路和一第二液体回路;A heat pump air conditioner, which includes a compressor, and an indoor heat exchanger and an outdoor heat exchanger, characterized in that it includes a refrigerant circuit and a second liquid circuit that are relatively independently arranged;
    在所述制冷剂回路中设置有通过管路连接的所述压缩机、所述室内换热器以及至少一热交换器的一次侧,通过所述热交换器与所述第二液体回路进行热交换;The primary side of the compressor, the indoor heat exchanger, and at least one heat exchanger connected by pipelines is arranged in the refrigerant circuit, and heat is exchanged with the second liquid circuit through the heat exchanger. exchange;
    在所述第二液体回路中设置有通过管路连接的所述室外热交换器和所述热交换器的二次侧。The outdoor heat exchanger and the secondary side of the heat exchanger connected by a pipeline are arranged in the second liquid circuit.
  2. 根据权利要求1所述的热泵空调装置,其特征在于,所述热交换器设置包括第一热交换器和第二热交换器,分别设置在所述压缩机的上游和下游的管路上,并分别皆具有连通所述制冷剂回路的一次侧以及连通第二液体回路的二次侧。The heat pump air conditioner according to claim 1, wherein the heat exchanger includes a first heat exchanger and a second heat exchanger, which are respectively arranged on the upstream and downstream pipelines of the compressor, and Each has a primary side connected to the refrigerant circuit and a secondary side connected to the second liquid circuit.
  3. 根据权利要求2所述的热泵空调装置,其特征在于,所述第二液体回路还设置包括一第一泵,连通所述第一热交换器的二次侧;以及一第一三通阀,所述第一三通阀的1端连通所述第一热交换器的二次侧,2端连通所述室外热交换器,3端连通一第二三通阀的1端;所述第二三通阀的2端与所述室外热交换器的下游端连通,并通过所述第二热交换器的二次侧后,与其3端可共同连通到所述第一泵上形成循环。The heat pump air conditioner according to claim 2, wherein the second liquid circuit further comprises a first pump communicating with the secondary side of the first heat exchanger; and a first three-way valve, One end of the first three-way valve is connected to the secondary side of the first heat exchanger, two ends are connected to the outdoor heat exchanger, and the third end is connected to one end of a second three-way valve; The 2nd end of the three-way valve communicates with the downstream end of the outdoor heat exchanger, and after passing through the secondary side of the second heat exchanger, its 3rd end can be connected to the first pump to form a circulation.
  4. 根据权利要求3所述的热泵空调装置,其特征在于,所述第二液体回路还设置包括一第二泵,连通所述室外热交换器的上游端,并可与所述第二热交换器的二次侧连通形成循环。The heat pump air conditioner according to claim 3, wherein the second liquid circuit further includes a second pump connected to the upstream end of the outdoor heat exchanger, and can communicate with the second heat exchanger The secondary side is connected to form a cycle.
  5. 根据权利要求4所述的热泵空调装置,其特征在于,所述第二泵与所述室外热交换器的上游端之间还设置有一单向阀,用于朝向所述室外热交换器的上游端单向导流设置。The heat pump air conditioner according to claim 4, wherein a check valve is provided between the second pump and the upstream end of the outdoor heat exchanger, for End unidirectional flow setting.
  6. 根据权利要求5所述的热泵空调装置,其特征在于,在所述第一泵及所述第二泵的上游设置有一储液罐,所述储液罐设置采用A、B两个储液区,该两储液区在底部连通;并且,所述第一泵的入口与所述第二三通阀的3端在所述储液罐的A储液区内抵近并开放设置;所述第二泵的入口与所述第二换热器的下游端出液口在所述储液罐的B储液区内抵近并开放设置。The heat pump air conditioner according to claim 5, wherein a liquid storage tank is arranged upstream of the first pump and the second pump, and the liquid storage tank adopts two liquid storage areas A and B , the two liquid storage areas are connected at the bottom; and, the inlet of the first pump and the 3-end of the second three-way valve are close to and opened in the A liquid storage area of the liquid storage tank; the said The inlet of the second pump and the liquid outlet at the downstream end of the second heat exchanger are adjacent to and opened in the B liquid storage area of the liquid storage tank.
  7. 根据权利要求6所述的热泵空调装置,其特征在于,在所述第一热交换器的二次 侧两端并联连接设置有第一旁路阀,用于受控形成旁路。The heat pump air conditioner according to claim 6, characterized in that a first bypass valve is connected in parallel with both ends of the secondary side of the first heat exchanger, and is used to form a bypass under control.
  8. 根据权利要求7所述的热泵空调装置,其特征在于,在所述第二三通阀的3端与其2端之间还并联连接设置有一第二旁路阀,用于受控形成旁路。The heat pump air conditioner according to claim 7, wherein a second bypass valve is connected in parallel between the third end and the second end of the second three-way valve, and is used to form a bypass under control.
  9. 根据权利要求8所述的热泵空调装置,其特征在于,在所述第一泵与所述第一热交换器的上游端之间管路上还设置有一PTC。The heat pump air conditioner according to claim 8, characterized in that a PTC is further provided on the pipeline between the first pump and the upstream end of the first heat exchanger.
  10. 根据权利要求2至9任一所述的热泵空调装置,其特征在于,所述第一热交换器以及所述第二热交换器采用板式热交换器。The heat pump air conditioner according to any one of claims 2 to 9, wherein the first heat exchanger and the second heat exchanger are plate heat exchangers.
  11. 根据权利要求2所述的热泵空调装置,其特征在于,所述制冷剂回路中,在所述第一热交换器与所述室内换热器之间的管路上设置有一第一电子膨胀阀;在所述第二热交换器与所述室内换热器之间的管路上设置有一第二电子膨胀阀。The heat pump air conditioner according to claim 2, characterized in that, in the refrigerant circuit, a first electronic expansion valve is arranged on the pipeline between the first heat exchanger and the indoor heat exchanger; A second electronic expansion valve is arranged on the pipeline between the second heat exchanger and the indoor heat exchanger.
  12. 根据权利要求11所述的热泵空调装置,其特征在于,在所述第一热交换器和所述第一电子膨胀阀的连接管路两端并联连接设置有一第三旁路阀,用于受控形成旁路。The heat pump air conditioner according to claim 11, characterized in that a third bypass valve is connected in parallel at both ends of the connecting pipeline between the first heat exchanger and the first electronic expansion valve, for receiving The control forms a bypass.
  13. 根据权利要求12所述的热捧空调装置,其特征在于,在所述第二热交换器和所述第二电子膨胀阀的连接管路两端并联连接设置有一第四旁路阀,用于受控形成旁路。The hot air conditioner according to claim 12, characterized in that a fourth bypass valve is connected in parallel at both ends of the connecting pipeline between the second heat exchanger and the second electronic expansion valve, for Controlled formation bypass.
  14. 根据权利要求13所述的热泵空调装置,其特征在于,所述第二液体回路还设置包括一第一泵,连通所述第一热交换器的二次侧;以及一第一三通阀,所述第一三通阀的1端连通所述第一热交换器的二次侧,2端连通所述室外热交换器,3端连通一第二三通阀的1端;所述第二三通阀的2端与所述室外热交换器的下游端连通,并通过所述第二热交换器的二次侧后,与其3端可共同连通到所述第一泵上形成循环。The heat pump air conditioner according to claim 13, wherein the second liquid circuit further includes a first pump communicating with the secondary side of the first heat exchanger; and a first three-way valve, One end of the first three-way valve is connected to the secondary side of the first heat exchanger, two ends are connected to the outdoor heat exchanger, and the third end is connected to one end of a second three-way valve; The 2nd end of the three-way valve communicates with the downstream end of the outdoor heat exchanger, and after passing through the secondary side of the second heat exchanger, its 3rd end can be connected to the first pump to form a circulation.
  15. 根据权利要求14所述的热泵空调装置,其特征在于,所述第二液体回路还设置包括一第二泵,连通所述室外热交换器的上游端,并可与所述第二热交换器的二次侧连通形成循环。The heat pump air conditioner according to claim 14, characterized in that, the second liquid circuit further includes a second pump, which communicates with the upstream end of the outdoor heat exchanger and can communicate with the second heat exchanger The secondary side is connected to form a cycle.
  16. 根据权利要求15所述的热泵空调装置,其特征在于,所述第二泵与所述室外热交换器的上游端之间还设置有一单向阀,用于朝向所述室外热交换器的上游端单向导流设置。The heat pump air conditioner according to claim 15, wherein a one-way valve is provided between the second pump and the upstream end of the outdoor heat exchanger, for End unidirectional flow setting.
  17. 根据权利要求16所述的热泵空调装置,其特征在于,在所述第一泵及所述第二 泵的上游设置有一储液罐,所述储液罐设置采用A、B两个储液区,该两储液区在底部连通;并且,所述第一泵的入口与所述第二三通阀的3端在所述储液罐的A储液区内抵近并开放设置;所述第二泵的入口与所述第二换热器的下游端出液口在所述储液罐的B储液区内抵近并开放设置。The heat pump air conditioner according to claim 16, wherein a liquid storage tank is arranged upstream of the first pump and the second pump, and the liquid storage tank adopts two liquid storage areas A and B , the two liquid storage areas are connected at the bottom; and, the inlet of the first pump and the 3-end of the second three-way valve are close to and opened in the A liquid storage area of the liquid storage tank; the said The inlet of the second pump and the liquid outlet at the downstream end of the second heat exchanger are adjacent to and opened in the B liquid storage area of the liquid storage tank.
  18. 根据权利要求17所述的热泵空调装置,其特征在于,在所述第一热交换器的二次侧两端并联连接设置有第一旁路阀,用于受控形成旁路。The heat pump air conditioner according to claim 17, characterized in that, a first bypass valve is connected in parallel with both ends of the secondary side of the first heat exchanger, and is used to form a bypass under control.
  19. 根据权利要求18所述的热泵空调装置,其特征在于,在所述第二三通阀的3端与其2端之间还并联连接设置有一第二旁路阀,用于受控形成旁路。The heat pump air conditioner according to claim 18, characterized in that, a second bypass valve is connected in parallel between the third end and the second end of the second three-way valve for controlled formation of a bypass.
  20. 根据权利要求19所述的热泵空调装置,其特征在于,在所述第一泵与所述第一热交换器的上游端之间管路上还设置有一PTC。The heat pump air conditioner according to claim 19, characterized in that a PTC is further provided on the pipeline between the first pump and the upstream end of the first heat exchanger.
  21. 根据权利要求11至20任一所述的热泵空调装置,其特征在于,所述第一热交换器以及所述第二热交换器采用板式热交换器。The heat pump air conditioner according to any one of claims 11 to 20, wherein the first heat exchanger and the second heat exchanger are plate heat exchangers.
  22. 一种如权利要求1至21任一所述热泵空调装置的实现方法,其特征在于,所述制冷剂回路中通过所述压缩机进行制冷剂压缩,并连通所述室内热交换器进行室内空气的热交换;所述第二液体回路中设置连通室外热交换器,与室外空气进行热交换;所述制冷剂回路与所述第二液体回路相对独立运行,并通过至少一热交换器进行两个回路之间的热交换。A method for implementing a heat pump air conditioner according to any one of claims 1 to 21, characterized in that the compressor is used to compress the refrigerant in the refrigerant circuit, and is connected to the indoor heat exchanger to carry out indoor air conditioning. heat exchange; the second liquid circuit is provided with an outdoor heat exchanger to exchange heat with the outdoor air; the refrigerant circuit and the second liquid circuit operate relatively independently, and two heat exchanges are performed through at least one heat exchanger. heat exchange between circuits.
  23. 一种热泵空调装置,其特征在于,设置包括一控制器,用于对权利要求1至21任一所述的热泵空调装置进行相应的开关和旁路控制,以实现制冷,或制热,或制热加蓄热、除霜或融霜之一功能。A heat pump air conditioner, characterized in that it is provided with a controller for performing corresponding switch and bypass control on the heat pump air conditioner described in any one of claims 1 to 21, so as to realize cooling, or heating, or One of the functions of heating plus heat storage, defrosting or defrosting.
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CN110271378A (en) * 2018-03-13 2019-09-24 上海银轮热交换系统有限公司 Automobile-used regenerative heat pump system
CN108944332A (en) * 2018-04-17 2018-12-07 上海理工大学 Secondary circuit air conditioner heat pump system
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CN109398027A (en) * 2018-10-17 2019-03-01 江西新电汽车空调系统有限公司 The board-like automobile-used heat pump air conditioning system of direct-type global function
CN110145826A (en) * 2019-05-17 2019-08-20 青岛海尔空调电子有限公司 Air-conditioning system and its control method
CN112208295A (en) * 2020-09-22 2021-01-12 艾泰斯热系统研发(上海)有限公司 Indirect low-temperature heat pump system

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