WO2022241958A1 - Head housing hole position drilling and tapping device - Google Patents
Head housing hole position drilling and tapping device Download PDFInfo
- Publication number
- WO2022241958A1 WO2022241958A1 PCT/CN2021/112592 CN2021112592W WO2022241958A1 WO 2022241958 A1 WO2022241958 A1 WO 2022241958A1 CN 2021112592 W CN2021112592 W CN 2021112592W WO 2022241958 A1 WO2022241958 A1 WO 2022241958A1
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- WIPO (PCT)
- Prior art keywords
- drilling
- head
- tapping
- head shell
- power head
- Prior art date
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- 238000005553 drilling Methods 0.000 title claims abstract description 217
- 238000010079 rubber tapping Methods 0.000 title claims abstract description 140
- 238000000034 method Methods 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 32
- 238000003825 pressing Methods 0.000 claims description 19
- 239000007921 spray Substances 0.000 claims description 8
- 230000007423 decrease Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 4
- 238000003754 machining Methods 0.000 abstract description 5
- 239000002173 cutting fluid Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000010923 batch production Methods 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
Definitions
- the disclosure relates to a head shell processing device, in particular to a head shell hole drilling device.
- the electric tool head shell is the main external protective shell of the electric tool gearbox, so there are various types of holes on the surface of the head shell for installation and fixing, and the operator needs to cut, drill, tap, etc. from all angles of the head shell in sequence Processing, especially the head shell of the angle grinder, requires drilling, tapping and other processes from the top, side, and rear of the head shell.
- the drilling and tapping operations of the conventional angle grinder head shell are generally processed manually by the operator using a bench drill. This manual drilling and tapping method not only increases the labor intensity of the operator, but also is extremely inefficient.
- the embodiments realized in the present disclosure solve the technical problems existing in the prior art, thereby providing a head shell that can effectively improve the production efficiency of the head shell, ensure the consistency and accuracy of the batch production of the head shell, and ensure the mass production quality of the head shell.
- Hole drilling device for example, solve the technical problems existing in the prior art, thereby providing a head shell that can effectively improve the production efficiency of the head shell, ensure the consistency and accuracy of the batch production of the head shell, and ensure the mass production quality of the head shell.
- a head shell hole drilling device including a machine tool, and a clamp that is slidably connected to the center of the machine tool to clamp the head shell, and a side drilling and tapping device that is connected to the top of the machine tool and configured to drill and tap the head shell
- the top drilling and tapping device and the rear drilling device, the side drilling and tapping device includes a side frame located on the side of the fixture, a side slide plate slidably connected above the side frame, and a first drilling power head connected above the side slide plate
- the top drilling and tapping device includes a stand above the fixture, and a second drilling power head and a second tapping power head connected above the stand, the second drilling power Between the head and the first drilling power head, between the second tapping power head and the first tapping power head correspond to each other, and the bottom of the second drilling power head is connected with the first multi-hole for drilling the top of the head shell
- a shaft device a first connecting plate is connected below the first multi-axis device, a pressing plate is arranged under the first connecting plate, and
- the upper surface of the machine tool is connected with a main slide rail and a main screw mandrel, a main slide table is connected below the clamp, and the main slide table is slidably connected above the main slide rail, and the main slide table and the main screw rod There is a threaded connection between them, and a main machine configured to drive the main screw to rotate is also connected to the top of the machine tool.
- the main screw drives the main screw to rotate, so that the main screw drives the main sliding table to perform sliding activities in the center of the main slide rail, so as to facilitate
- the host computer controls the sliding of the main sliding table so that the head shell fixed on the fixture can be drilled and tapped sequentially in the center of the machine tool.
- a nut seat is connected under the main sliding table, and the main screw rod and the nut seat are threaded. , so that the nut seat can be moved in the center of the main screw by the rotation of the main screw.
- the clamp includes a backing plate, and a support plate connected to one side of the backing plate configured to place the head shell, the outer side of the support plate is movably connected with jaws configured to clamp the head shell, and the other side of the backing plate is configured to place the head shell.
- One side is connected with an elastic clamping cylinder configured to drive the jaws, and the surface of the backing plate is provided with a positioning column and a guide hole, so that the head shell to be processed is placed on the support plate, and the head shell is limited by the positioning column.
- the clamp cylinder drives the jaws to clamp and fix the head shell, so as to facilitate subsequent drilling and tapping on the outer surface of the head shell, and the setting of the guide hole facilitates the third drilling power head to drive the third multi-axis device along the guide
- the hole is drilled on the back of the head shell, so as to improve the stability and accuracy of the drilling position on the back of the head shell.
- a rotary seat is connected above the side slide plate, and a turntable configured to fix the first drilling power head and the first tapping power head is movably connected above the rotary seat, and the center of the rotary seat is connected to There is a mandrel, and the surface of the rotary base is provided with an arc groove surrounding the outside of the mandrel.
- the mandrel is connected to the turntable in rotation, and a locking rod is connected to the arc groove at the bottom of the turntable, so that the first drill
- the hole power head and the first tapping power head are movably connected to the rotary base through different turntables, and the turntable can rotate around the mandrel, and the opening of the arc groove limits the rotation of the turntable so that the first The drilling power head and the first tapping power head obtain a rotation angle of 0-15 degrees.
- the locking rod can be a screw or a bayonet, and the locking rod and the arc groove are detachably connected to facilitate the locking rod It moves in the center of the arc groove and can be connected and fastened with the arc groove immediately.
- a side slide rail is connected above the side frame, and the side slide plate is slidably connected to the center of the side slide rail, and the side screw rod screwed to the side slide plate is movably connected to the center of the side frame, that is, the side slide plate
- the bottom is connected with a nut seat threaded with the side screw rod, and the cooperation between the side screw rod and the nut seat enables the rotation of the side screw rod to drive the side slide plate to move, so that the producer can drive the side slide plate to move sideways by turning the side screw rod.
- the sliding movement is carried out in the center of the rail, so that the manufacturer can control the positions of the first drilling power head and the first tapping power head above the side frame, so that the side drilling and tapping device can drill holes on the side surface of the head shell of different types , Tapping treatment, effectively improving the convenience of head shell processing.
- the upper surface of the machine tool is also connected with a secondary slide rail, the secondary slide frame is slidably connected to the center of the secondary slide rail, and the side of the third drilling power head is connected with a third multi-axis device, so
- the third multi-axis device is connected with the auxiliary carriage, so that the third drilling power head can drive the third multi-axis device to move and drill holes, and the third multi-axis device is supported by the auxiliary carriage, effectively improving the third multi-axis device.
- the first multi-axis device is connected with the first connecting plate, the upper surface of the pressing plate is connected with a connecting rod, the connecting rod passes through the first connecting plate, and the spring is located in the center of the connecting rod, so that the main sliding table drives
- the second drilling power head drives the first multi-axis device down, and at the same time drives the pressure plate to press on the top of the head shell for fastening, and through the continuous decline of the first multi-axis device, the top of the head shell Drilling process
- the setting of the connecting rod allows the descending of the first connecting plate to be guided, improving the position accuracy of the drilling of the first multi-axis device, and the spring is convenient to improve the stability of the drilling, effectively improving the pressing head of the pressing plate
- the firmness of fixing the shell improves the accuracy and quality of the drilling on the top of the head shell.
- a second multi-axis device is connected under the second tapping power head, and a second connecting plate is connected to the side of the second multi-axis device.
- a second connecting plate is connected between the first connecting plate, the pressing plate and the machine tool.
- guide pillars connected between the second connecting plate and the machine tool.
- a drill bit is connected to the ends of the first multi-axis device, the third multi-axis device and the first drilling power head, and the ends of the second multi-axis device and the second tapping power head are all connected to each other.
- the first multi-axis device can drill holes on the top of the head shell
- the third multi-axis device can process the porous parts on the back of the head shell
- the first drilling power head can drill holes on the side of the head shell.
- square drilling while the second multi-axis device can tap the top hole of the head shell, and the second tapping power head can tap the side hole of the head shell.
- the first multi-axis device , The second multi-axis device and the third multi-axis device are multi-axis drills, and more than two drill bits or taps can be connected on the power shaft of the multi-axis drill.
- water spray pipes are provided on the sides of the first multi-axis unit, the second multi-axis unit, the third multi-axis unit, the first drilling power head and the first tapping power head, and the machine tool
- a water tank is arranged on the side of the water tank, and a water pump is arranged inside the water tank.
- the water spray pipe, the water tank and the water pump are connected, so that the water pump can drive the cutting fluid inside the water tank to the water spray pipe, so that the first multi-axis
- the device, the second multi-axis device, the third multi-axis device, the first drilling power head and the first tapping power head can cool down and lubricate the drill bit or tap during the drilling and tapping of the head shell, effectively improving the head Shell drilling, tapping processing efficiency and molding quality
- the side of the machine tool facing the water tank is connected with a deflector, allowing the cooled and lubricated cutting fluid to flow back into the water tank.
- two sets of lateral drilling and tapping devices are provided and are respectively located on both sides of the jig.
- a method for processing the head shell by a head shell hole drilling device comprises the following steps:
- the host drives the main screw to rotate to drive the main sliding table to slide on the main slide rail;
- the second drilling power head drives the first multi-axis device down, so that the pressure plate is pressed against the top of the head shell under the action of the spring. And through the continuous decline of the second drilling head, the first multi-axis device drills the head shell, wherein the descent of the first multi-axis device is guided through the connecting rod and the guide post.
- the method further includes: the first drilling power head located at the side of the fixture drills holes on the side of the head shell.
- the method further includes: after the top and side drilling of the head shell is completed, the first drilling power head and the second drilling power head return to their positions, the pressure plate releases the pressure on the head shell, and then starts the main machine to drive
- the main screw drives the main slide and the fixture to slide to the bottom of the second multi-axis device to stop the operation of the main machine;
- the method further includes: the second tapping power head drives the second multi-axis device to perform tapping processing on the porous position at the top of the head shell.
- the method further includes: the third drilling power head drives the third multi-axis device to perform drilling on the rear of the head shell.
- the method further includes: returning the first tapping power head, the second tapping power head and the third drilling power head, and at the same time starting the reverse rotation of the main machine, and the main machine drives the main screw to rotate accordingly, so that the main machine
- the slide table drives the fixture on the main slide rail to return to the initial position, so that the head shell can be processed again.
- the present disclosure can perform multi-hole, multi-directional drilling and tapping on the head shell, effectively reduce the labor intensity of the producer for processing the head shell, and improve the processing efficiency of the head shell.
- the slide table drives the head shell clamped by the fixture to slide above the machine tool, allowing the head shell to drill the side of the head shell when passing the first drilling power head, and at the same time the second drilling power head drives the first multi-axis device Simultaneously process the porous parts on the top of the head shell, and then move to the bottom of the second multi-axis device, let the second tapping power head drive the second multi-axis device to tap the holes on the top of the head shell, and at the same time, the first tapping
- the power head is used for tapping the side holes of the head shell, and the third drilling power head synchronously drives the third multi-axis device to perform drilling on the rear of the head shell, that is, through the second drilling power head and the first drilling power head between the second tapping power head and the first tapping power head,
- the number and complexity of manual machining processes using bench drills makes the head shell only need to be installed on the fixture once to perform multi-directional, multi-angle, and multi-process synchronous processing, which effectively improves the head shell drilling and tapping processing.
- High efficiency and accuracy reduce the labor intensity and time cost for the operator to process the head shell, facilitate the batch processing and production of the head shell in the same batch, and effectively ensure the consistency and accuracy of the batch production of the head shell.
- the bottom of the first multi-axis device is connected with the first connecting plate
- the bottom of the first connecting plate is provided with a pressing plate
- a spring is connected between the pressing plate and the first connecting plate, so that the clamp driving head shell moves to the first multi-axis
- the shaft can be limited and fixed by the pressure plate, which ensures the determination of the initial drilling position of the head shell, and through the setting of the spring, the pressure plate can elastically press against the surface of the head shell, avoiding scratches caused by the hard limit of the head shell by the pressure plate
- the problem of damage not only ensures the accuracy of the position and depth of the drilling on the top of the head shell by the first multi-axis unit, but also ensures the accuracy of the first drilling power head on the side drilling of the head shell, and facilitates the drive of the main slide
- the distance control of the subsequent movement of the fixture is convenient for the subsequent drilling and tapping of the head shell
- the output shaft of the third drilling power head is connected to the third multi-axis device, and the third multi-axis device and
- Fig. 1 is a structural schematic diagram of a head shell hole drilling device of the present disclosure
- Fig. 2 is a structural diagram of a side drilling and tapping device in a head shell hole drilling device of the present disclosure
- Fig. 3 is the connecting structure diagram of the side slide plate in the side drilling and tapping device in Fig. 2;
- Fig. 4 is a position structure diagram of the top drilling device and the rear drilling device in Fig. 1 .
- Fig. 5 is a structural schematic diagram of a jig in a drilling and tapping device for head shell holes according to the present disclosure.
- machine tool 1 main slide rail 11, water tank 12, fixture 2, main slide table 21, backing plate 22, positioning column 221, guide hole 222, support plate 23, jaw 24, clamp cylinder 25, side frame 3,
- a head shell hole drilling device can include a machine tool 1, and a clamp 2 that is slidably connected to the center of the machine tool 1 and configured to clamp the head shell, and connected to the top of the machine tool 1 and configured as a pair Shell drilling, tapping side drilling device, top drilling device and rear drilling device.
- the side drilling and tapping device can include a side frame 3 positioned at the side of the fixture 2, a side slide plate 36 slidably connected to the top of the side frame 3, and a first drilling power head 31 and a first drilling head 31 connected to the top of the side slide plate 36. Tapping power head 32.
- the top drilling device may include a stand 4 positioned above the fixture 2, and a second drilling power head 41 and a second tapping power head 42 connected to the top of the stand 4, the second drilling power head 41 Corresponding to the first drilling power head 31, the second tapping power head 42 and the first tapping power head 32, and the bottom of the second drilling power head 41 can be connected with a hole for the top of the head shell
- the first multi-axis device 411, the bottom of the first multi-axis device 411 can be connected with the first connecting plate 412, the bottom of the first connecting plate 412 can be provided with a pressing plate 415, and the pressing plate 415 and the first connecting plate Springs 414 may be connected between 412 .
- the rear drilling device may include an auxiliary carriage 52 positioned at the rear of the clamp 2, the auxiliary carriage 52 may be located behind the second tapping power head 42 and be slidably connected on the top of the machine tool 1, the auxiliary carriage 52 The rear can be connected with the third drilling power head 5.
- the upper surface of the machine tool 1 can be connected with a main slide rail 11 and a main screw mandrel 61, and the bottom of the clamp 2 can be connected with a main slide table 21, and the main slide table 21 can be slidably connected on the top of the main slide rail 11, and the main
- the slide table 21 can be threadedly connected with the main screw mandrel 61, and the top of the machine tool 1 can also be connected with a main machine 6 configured to drive the main screw mandrel 61 to rotate.
- the main slide 21 slides in the center of the main slide rail 11, so that the main frame 6 can control the slide of the main slide 21 so that the head shell fixed on the fixture 2 can slide in the center of the machine tool 1, so that Carry out drilling and tapping, the bottom of the main slide table 21 can be connected with a nut seat, and can be threadedly connected between the main screw mandrel 61 and the nut seat, so that the nut seat can be placed on the main screw mandrel by the rotation of the main screw mandrel 61.
- the center of 61 makes the move.
- the clamp 2 may include a backing plate 22, and a support plate 23 connected to one side of the backing plate 22 configured to place the head shell, and the outside of the support plate 23 may be movably connected with jaws 24 configured to clamp the head shell,
- the other side of the backing plate 22 can be connected with an elastic clamp cylinder 25 configured to drive the jaws 24, and the surface of the backing plate 22 can be provided with a positioning post 221 and a guide hole 222, and the head shell to be processed is placed on the support plate 23 , and the head shell is limited by the positioning column 221, and the head shell is clamped and fixed by the clamping jaw 24 driven by the clamp cylinder 25, so that the outer surface of the head shell can be drilled and tapped later, and the setting of the guide hole 222
- the top of the side slide 36 can be connected with a rotary seat 33, and the top of the rotary seat 33 can be connected with a turntable 331 configured to fix the first drilling power head 31 and the first tapping power head 32.
- the center of seat 33 can be connected with mandrel 332, and the surface of swivel seat 33 can be provided with the arc groove 333 that surrounds mandrel 332 outsides, can be rotatably connected between described mandrel 332 and turntable 331, and the bottom of described turntable 331 can
- a lock bar (not marked) is connected with the arc groove 333, so that the first drilling power head 31 and the first tapping power head 32 are respectively movably connected to the rotary base 33 through different turntables 331, and the turntable 331 can rotate around the mandrel 332, and the opening of the arc groove 333 limits the rotation of the turntable 331, so that the first drilling power head 31 and the first tapping power head 32 can obtain an angle of 0-15 degrees.
- the locking rod can be a screw or bayonet, and the locking rod and the arc groove 333 are detachably connected, so that the locking rod can move in the arc groove 333 and can be connected and fastened with the arc groove 333 immediately .
- a side slide rail 34 can be connected above the side frame 3, and the side slide plate 36 is slidably connected to the center of the side slide rail 34, and the center of the side frame 3 can be movably connected with a side screw rod 35 threaded with the side slide plate 36.
- the bottom of the side slide plate 36 can be connected with a nut seat that is threadedly connected with the side screw rod 35, and the cooperation between the side screw rod 35 and the nut seat makes the rotation of the side screw rod 35 drive the side slide plate 36 to move, so that the producer can By rotating the side screw mandrel 35, the side slide plate 36 is driven to slide in the center of the side slide rail 34, so that the manufacturer can control the positions of the first drilling power head 31 and the first tapping power head 32 above the side frame 3, which is convenient
- the side drilling and tapping device can drill and tap the side surface of the head shell in different positions and types, which effectively improves the convenience of head shell processing.
- the upper surface of the machine tool 1 can also be connected with a secondary slide rail 53, the secondary slide frame 52 can be slidably connected to the center of the secondary slide rail 53, and the side of the third drilling power head 5 is connected with a third multi-axis device 51, the third multi-axis device 51 is connected with the auxiliary carriage 52, so that the third drilling power head 5 can drive the third multi-axis device 51 to carry out mobile drilling, and the third multi-axis device is controlled by the auxiliary carriage 52 Supported by the device 51, the stability of the third multi-axis device 51 when drilling the rear of the head shell is effectively improved, so that the drill bit on the third multi-axis device 51 can accurately drill the head shell.
- the first multi-axis device 411 can be connected with the first connecting plate 412, the upper surface of the pressing plate 415 can be connected with a connecting rod 413, the connecting rod 413 runs through the first connecting plate 412, and the spring 414 is located in the center of the connecting rod 413 , so that when the main slide 21 drives the fixture 2 to be located below the first multi-axis device 411, the second drilling power head 41 drives the first multi-axis device 411 to descend, and at the same time drives the pressure plate 415 to press on the top of the head shell for fastening, and passes
- the continuous descent of the first multiaxial device 411 performs drilling on the top of the head shell, and the setting of the connecting rod 413 plays a guiding role in the descent of the first connecting plate 412, improving the positional accuracy of the drilling of the first multiaxial device 411 , and the spring 414 is convenient to improve the stability of the drilling, effectively improves the firmness of the pressing plate 415 to press the head shell to fix, and improves the precision and quality of
- a second multi-axis device 421 may be connected below the second tapping power head 42, and a second connecting plate 422 may be connected to the side of the second multi-axis device 421.
- the first connecting plate 412, the pressing plate 415 and the Guide columns 43 can be connected between the machine tools 1 and between the second connecting plate 422 and the machine tool 1.
- the setting of the guide columns 43 can effectively improve the accuracy and accuracy of the lifting of the first connecting plate 412, the pressure plate 415 and the second connecting plate 422. Stability can effectively improve the quality of the first multi-axis device 411 and the second multi-axis device 421 for drilling and tapping the top of the head shell.
- the ends of the first multi-axis device 411, the third multi-axis device 51 and the first drilling power head 31 can be connected with drill bits, and the ends of the second multi-axis device 421 and the second tapping power head 32 Both parts can be connected with taps, so that the first multi-axis device 411 can perform drilling processing on the porous position on the head shell top, the third multi-axis device 51 can process the porous position on the head shell rear, and the first drilling power head 31
- the side drilling process can be performed on the head shell, while the second multi-axis device 421 can perform tapping processing on the top hole of the head shell, and the second tapping power head 32 can perform tapping processing on the side hole position of the head shell, so
- the first multi-axis device 411, the second multi-axis device 421, and the third multi-axis device 51 can be multi-axis drills, and more than two drill bits or taps can be connected to the power shaft of the multi-axis drill.
- the head shell hole drilling and tapping device provided in the embodiment of the present disclosure can also be provided with a cutting fluid circulation system, and the cutting fluid circulation system can include: the first multi-axis device 411, the second multi-axis device 421, the third multi-axis device Spray pipes (not marked) that are provided on the sides of the shaft device 51, the first drilling power head 31 and the first tapping power head 32, the water tank 12 that is set on the side of the machine tool 1, and the inside of the water tank 12 There is a water pump (not marked), the water spray pipe, the water tank 12 and the water pump are connected, so that the water pump can drive the cutting fluid inside the water tank 12 to the water spray pipe, so that the first multi-axis device 411, the second Two multi-axis devices 421, the third multi-axis device 51, the first drilling power head 31 and the first tapping power head 32 can carry out cooling and lubrication to the drill bit or tap during drilling and tapping processing of the head shell, effectively improving For the processing efficiency and molding quality of head shell drilling and tapping, the side of the
- a head shell hole drilling and tapping device can perform multi-hole, multi-angle, multi-directional drilling and tapping processing on the head shell, only need to place the head shell on the support plate 23, and check the installation position of the head shell through the positioning column 221 Limit the position, and drive the jaws 24 through the clamp cylinder 25 to fix the head shell, and then the main machine 6 drives the main screw 61 to rotate to drive the main slide 21 to slide on the main slide rail 11; when the main slide 21 drives the clamp 2 And when the clamped head shell moves below the first multi-axis device 411, the second drilling power head 41 drives the first multi-axis device 411 to descend, so that the pressure plate 415 is pressed against the top of the head shell under the action of the spring 414, And through the continuation of the second drilling power head 41 to make the first multi-axis device 411 carry out drilling processing to the head shell, and the decline of the first multi-axis device 411 through the guiding effect of the connecting rod 413 and the guide post 43, to improve the head.
- the second multi-axis device 421 can be driven to simultaneously tap the porous position on the top of the head shell, while the third drilling power head 5 drives the third multi-axis device 51 to perform drilling processing on the rear of the head shell; then the first tapping power head 32 1.
- the second tapping power head 42 and the third drilling power head 5 return to their positions, and at the same time the main machine 6 is reversed and started, and the main machine 6 drives the main screw 61 to rotate accordingly, so that the main slide table 21 drives the clamp on the main slide rail 11 2 Return to the initial position, and the head shell can be processed again.
- the side drilling and tapping device can be provided with two groups and can be respectively located on both sides of the fixture 2, that is, the first drilling power head 31 in the side drilling and tapping device
- Both the first tapping power head 32 and the first tapping power head 32 can be provided with two and can be respectively located on both sides of the clamp 2, so that the first drilling power head 31 and the first tapping power head 32 on both sides of the clamp 2 can be on both sides of the head shell. Perform drilling and tapping.
- the beneficial effects of the present disclosure may include, for example: the present disclosure can perform multi-hole, multi-directional drilling and tapping on the head shell, effectively reduce the labor intensity of the producer for processing the head shell, and improve the processing efficiency of the head shell.
- the main slide drives the head shell clamped by the fixture to slide above the machine tool, and when the head shell passes the first drilling power head, the side of the head shell is drilled, and the second drilling power head drives the first multi-axis device at the same time Simultaneously process the porous parts on the top of the head shell, and then move to the bottom of the second multi-axis device, let the second tapping power head drive the second multi-axis device to tap the holes on the top of the head shell, and at the same time, the first tapping
- the power head is used for tapping the side holes of the head shell, and the third drilling power head synchronously drives the third multi-axis device to perform drilling on the rear of the head shell, that is, through the second drilling power head and the first drilling power head between the second tapping power head
- the number and complexity of manual machining processes using bench drills makes the head shell only need to be installed on the fixture once to perform multi-directional, multi-angle, and multi-process convenient synchronous processing, effectively improving the head shell drilling and tapping.
- the efficiency and accuracy of processing reduces the labor intensity and time cost of the operator for processing the head shell, facilitates the same batch of batch processing and production of the head shell, and effectively guarantees the consistency and accuracy of the batch production of the head shell.
- the bottom of the first multi-axis device is connected with the first connecting plate
- the bottom of the first connecting plate is provided with a pressing plate
- a spring is connected between the pressing plate and the first connecting plate, so that the clamp driving head shell moves to the first multi-axis
- the shaft can be limited and fixed by the pressure plate, which ensures the determination of the initial drilling position of the head shell, and through the setting of the spring, the pressure plate can elastically press against the surface of the head shell, avoiding scratches caused by the hard limit of the head shell by the pressure plate
- the problem of damage not only ensures the accuracy of the position and depth of the drilling on the top of the head shell by the first multi-axis unit, but also ensures the accuracy of the first drilling power head on the side drilling of the head shell, and facilitates the drive of the main slide
- the distance control of the subsequent movement of the fixture is convenient for the subsequent drilling and tapping of the head shell
- the output shaft of the third drilling power head is connected to the third multi-axis device, and the third multi-axis device and
- the embodiment of the present disclosure provides a head shell hole drilling device.
- the head shell By placing the head shell on the support plate, the head shell is limited by the positioning column, and the head shell is fixed by the clamping jaw driven by the clamping cylinder.
- the head shell is driven by the main machine
- the main screw drives the main sliding table to slide on the main slide rail.
- the alignment can be achieved.
- the shell is drilled and tapped with multiple holes, multiple angles, and directions, which effectively reduces the labor intensity of the producer for processing the head shell and improves the processing efficiency of the head shell; it changes the operation of conventional head shell drilling and tapping.
- the number and complexity of manual machining processes using bench drills makes the head shell only need to be installed on the fixture once to perform multi-directional, multi-angle, and multi-process convenient synchronous processing, effectively improving the head shell drilling and tapping.
- the efficiency and accuracy of processing reduces the labor intensity and time cost of the operator for processing the head shell, facilitates the same batch of batch processing and production of the head shell, and effectively guarantees the consistency and accuracy of the batch production of the head shell.
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- Drilling And Boring (AREA)
Abstract
A head housing hole position drilling and tapping device, comprising a machine tool (1) and a clamp (2) for clamping a head housing, wherein the clamp (2) is slidably connected to the center of the machine tool (1); a side drilling and tapping device, a top drilling and tapping device and a rear drilling and tapping device are connected above the machine tool (1); the side drilling and tapping device comprises a side frame (3), a side sliding plate (36), a first drilling power head (31) and a first tapping power head (32), the side sliding plate (36) is slidably connected above the side frame (3), and the first drilling power head (31) and the first tapping power head (32) are arranged above the side sliding plate (36); the top drilling and tapping device comprises a vertical frame (4), and a second drilling power head (41) and a second tapping power head (42) that are connected above the vertical frame (4); and the rear drilling device comprises an auxiliary sliding frame (52) slidably connected to the surface of the machine tool (2), and a third drilling power head (5) is connected to the rear of the auxiliary sliding frame (52). The head housing hole position drilling and tapping device can sequentially drill and tap the side, the top and the rear of a head housing, thereby effectively improving the treatment efficiency and machining precision of drilling and tapping the head housing. Further provided is a method for machining a head housing by means of a head housing hole position drilling and tapping device.
Description
相关申请的交叉引用Cross References to Related Applications
本公开要求于2021年05月19日提交中国专利局的申请号为CN202110545308.4、名称为“一种头壳孔位钻攻装置”的中国专利申请的优先权,其全部内容通过引用结合在本公开中。This disclosure claims the priority of the Chinese patent application with the application number CN202110545308.4 and titled "A Head Shell Hole Drilling Device" submitted to the China Patent Office on May 19, 2021, the entire contents of which are incorporated by reference In this disclosure.
本公开涉及一种头壳加工装置,具体涉及一种头壳孔位钻攻装置。The disclosure relates to a head shell processing device, in particular to a head shell hole drilling device.
电动工具头壳是电动工具齿轮箱的主要外部保护壳体,因此头壳表面具有多种类型的孔位用于安装固定,需要操作者从头壳的各个角度依次进行切削、钻孔、攻丝等加工处理,尤其是角磨机的头壳,更是需要从头壳的顶部、侧方、后方等方向进行钻孔、攻丝等工序的加工。常规角磨机头壳的钻孔、攻丝的操作一般通过操作者采用台钻手工进行加工处理。这种手工钻孔、攻丝的方式不仅增加了操作者的劳动强度,而且效率极其低下。在对头壳进行工装夹具的拆卸时更是很难保障不同头壳孔位的统一性,无法对头壳加工进行标准化处理,很难保证头壳批量加工时的产品一致性,影响头壳后续装配加工的精准性与产品质量。The electric tool head shell is the main external protective shell of the electric tool gearbox, so there are various types of holes on the surface of the head shell for installation and fixing, and the operator needs to cut, drill, tap, etc. from all angles of the head shell in sequence Processing, especially the head shell of the angle grinder, requires drilling, tapping and other processes from the top, side, and rear of the head shell. The drilling and tapping operations of the conventional angle grinder head shell are generally processed manually by the operator using a bench drill. This manual drilling and tapping method not only increases the labor intensity of the operator, but also is extremely inefficient. It is even more difficult to ensure the uniformity of different head shell hole positions when disassembling the tooling fixtures for the head shell, and it is impossible to standardize the processing of the head shell, and it is difficult to ensure product consistency during batch processing of the head shell, which affects the subsequent assembly and processing of the head shell accuracy and product quality.
发明内容Contents of the invention
本公开所实现的实施例例如解决现有技术所存在的技术问题,从而提供一种有效提高头壳生产效率,保障头壳批量生产的一致性与精准性,保证头壳批量生产质量的头壳孔位钻攻装置。The embodiments realized in the present disclosure, for example, solve the technical problems existing in the prior art, thereby providing a head shell that can effectively improve the production efficiency of the head shell, ensure the consistency and accuracy of the batch production of the head shell, and ensure the mass production quality of the head shell. Hole drilling device.
为了解决上述技术问题,本公开的实施例例如可以通过以下技术方案实现:In order to solve the above technical problems, the embodiments of the present disclosure may be implemented through the following technical solutions, for example:
一种头壳孔位钻攻装置,包括机床,及滑动连接在机床中央配置成夹持头壳的夹具,及连接在机床上方配置成对头壳进行钻孔、攻丝的侧方钻攻装置、顶部钻攻装置与后方钻孔装置,所述侧方钻攻装置包括位于夹具侧方的侧架,及滑动连接在侧架上方的侧滑板,及连接在侧滑板上方的第一钻孔动力头与第一攻丝动力头,所述顶部钻攻装置包括位于夹具上方的立架,及连接在立架上方的第二钻孔动力头与第二攻丝动力头,所述第二钻孔动力头与第一钻孔动力头之间、第二攻丝动力头与第一攻丝动力头之间相互对应,且第二钻孔动力头的下方连接有用于头壳顶部钻孔的第一多轴器,所述第一多轴器的下方连接有第一连板,所述第一连板的下方设置有压板,且压板与第一连板之间连接有弹簧,所述后方钻孔装置包括位于夹具后方的副滑架,所述副滑架位于第二攻丝动力头的后方并滑动连接在机床的上方,所述副滑架后方连接有第三钻孔动力头。A head shell hole drilling device, including a machine tool, and a clamp that is slidably connected to the center of the machine tool to clamp the head shell, and a side drilling and tapping device that is connected to the top of the machine tool and configured to drill and tap the head shell, The top drilling and tapping device and the rear drilling device, the side drilling and tapping device includes a side frame located on the side of the fixture, a side slide plate slidably connected above the side frame, and a first drilling power head connected above the side slide plate With the first tapping power head, the top drilling and tapping device includes a stand above the fixture, and a second drilling power head and a second tapping power head connected above the stand, the second drilling power Between the head and the first drilling power head, between the second tapping power head and the first tapping power head correspond to each other, and the bottom of the second drilling power head is connected with the first multi-hole for drilling the top of the head shell A shaft device, a first connecting plate is connected below the first multi-axis device, a pressing plate is arranged under the first connecting plate, and a spring is connected between the pressing plate and the first connecting plate, and the rear drilling device The utility model comprises an auxiliary carriage located behind the clamp, the auxiliary carriage is located behind the second tapping power head and is slidably connected above the machine tool, and the third drilling power head is connected to the rear of the auxiliary carriage.
可选地,所述机床上表面连接有主滑轨与主丝杆,所述夹具下方连接有主滑台,所述主滑台滑动连接在主滑轨上方,且主滑台与主丝杆之间螺纹连接,机床的上方还连接有配置成驱动主丝杆旋转的主机,通过主机驱动主丝杆旋转,让主丝杆带动主滑台在主滑轨的中央进行滑移活动,以便于 主机控制主滑台的滑移让固定在夹具上的头壳在机床中央得以依次的钻孔攻丝,所述主滑台下方连接有螺母座,所述主丝杆与螺母座之间螺纹连接,以便于通过主丝杆的转动让螺母座在主丝杆的中央进行移动。Optionally, the upper surface of the machine tool is connected with a main slide rail and a main screw mandrel, a main slide table is connected below the clamp, and the main slide table is slidably connected above the main slide rail, and the main slide table and the main screw rod There is a threaded connection between them, and a main machine configured to drive the main screw to rotate is also connected to the top of the machine tool. The main screw drives the main screw to rotate, so that the main screw drives the main sliding table to perform sliding activities in the center of the main slide rail, so as to facilitate The host computer controls the sliding of the main sliding table so that the head shell fixed on the fixture can be drilled and tapped sequentially in the center of the machine tool. A nut seat is connected under the main sliding table, and the main screw rod and the nut seat are threaded. , so that the nut seat can be moved in the center of the main screw by the rotation of the main screw.
可选地,所述夹具包括靠板,及连接在靠板一侧配置成放置头壳的撑板,所述撑板的外侧活动连接有配置成夹持头壳的夹爪,靠板的另一侧连接有配置成驱动夹爪松紧夹缸,且靠板的表面设置有定位柱与导孔,让待加工的头壳放置在撑板上,并通过定位柱将头壳进行限位,通过夹缸驱动夹爪将头壳进行夹持固定,以便于后续对头壳外表面进行钻孔、攻丝处理,而导孔的设置则便于第三钻孔动力头驱动第三多轴器沿着导孔对头壳后方进行钻孔加工,以便于提高头壳后方钻孔位加工的稳定性与精确性。Optionally, the clamp includes a backing plate, and a support plate connected to one side of the backing plate configured to place the head shell, the outer side of the support plate is movably connected with jaws configured to clamp the head shell, and the other side of the backing plate is configured to place the head shell. One side is connected with an elastic clamping cylinder configured to drive the jaws, and the surface of the backing plate is provided with a positioning column and a guide hole, so that the head shell to be processed is placed on the support plate, and the head shell is limited by the positioning column. The clamp cylinder drives the jaws to clamp and fix the head shell, so as to facilitate subsequent drilling and tapping on the outer surface of the head shell, and the setting of the guide hole facilitates the third drilling power head to drive the third multi-axis device along the guide The hole is drilled on the back of the head shell, so as to improve the stability and accuracy of the drilling position on the back of the head shell.
可选地,所述侧滑板的上方连接有旋座,所述旋座的上方活动连接有配置成固定第一钻孔动力头与第一攻丝动力头的转台,所述旋座的中央连接有芯轴,旋座的表面开设有环绕芯轴外侧的弧槽,所述芯轴与转台之间转动连接,所述转台的下方连接有与弧槽相互卡接的锁杆,使得第一钻孔动力头与第一攻丝动力头分别通过不同的转台活动连接在旋座上,并让转台能够围绕则芯轴进行旋转,而弧槽的开设则对转台的旋转进行限定,以便于第一钻孔动力头与第一攻丝动力头得到0-15度的旋转活动的角度,所述锁杆可以为螺杆或卡销,且锁杆与弧槽之间可拆卸配合连接,以便于锁杆在弧槽中央活动并能即时与弧槽连接紧固。Optionally, a rotary seat is connected above the side slide plate, and a turntable configured to fix the first drilling power head and the first tapping power head is movably connected above the rotary seat, and the center of the rotary seat is connected to There is a mandrel, and the surface of the rotary base is provided with an arc groove surrounding the outside of the mandrel. The mandrel is connected to the turntable in rotation, and a locking rod is connected to the arc groove at the bottom of the turntable, so that the first drill The hole power head and the first tapping power head are movably connected to the rotary base through different turntables, and the turntable can rotate around the mandrel, and the opening of the arc groove limits the rotation of the turntable so that the first The drilling power head and the first tapping power head obtain a rotation angle of 0-15 degrees. The locking rod can be a screw or a bayonet, and the locking rod and the arc groove are detachably connected to facilitate the locking rod It moves in the center of the arc groove and can be connected and fastened with the arc groove immediately.
可选地,所述侧架上方连接有侧滑轨,所述侧滑板滑动连接在侧滑轨的中央,且侧架的中央活动连接有与侧滑板螺纹连接的侧丝杆,即侧滑板的下方连接有与侧丝杆螺纹连接的螺母座,让侧丝杆与螺母座的配合使得侧丝杆的旋转能够驱动侧滑板进行移动,让生产者能够通过转动侧丝杆驱动侧滑板在侧滑轨中央进行滑移活动,以便于生产者控制侧架上方第一钻孔动力头与第一攻丝动力头的位置,便于侧方钻攻装置对不同类型的头壳侧表面均能得以钻孔、攻丝处理,有效提高头壳加工便利性。Optionally, a side slide rail is connected above the side frame, and the side slide plate is slidably connected to the center of the side slide rail, and the side screw rod screwed to the side slide plate is movably connected to the center of the side frame, that is, the side slide plate The bottom is connected with a nut seat threaded with the side screw rod, and the cooperation between the side screw rod and the nut seat enables the rotation of the side screw rod to drive the side slide plate to move, so that the producer can drive the side slide plate to move sideways by turning the side screw rod. The sliding movement is carried out in the center of the rail, so that the manufacturer can control the positions of the first drilling power head and the first tapping power head above the side frame, so that the side drilling and tapping device can drill holes on the side surface of the head shell of different types , Tapping treatment, effectively improving the convenience of head shell processing.
可选地,所述机床的上表面还连接有副滑轨,所述副滑架滑动连接在副滑轨的中央,且第三钻孔动力头的侧方连接有第三多轴器,所述第三多轴器与副滑架相连,让第三钻孔动力头能够驱动第三多轴器进行移动钻孔,并通过副滑架对第三多轴器进行支撑,有效提高第三多轴器对头壳后方进行钻孔加工时的稳定性,以便于第三多轴器上的钻头能够将头壳进行精确钻孔。Optionally, the upper surface of the machine tool is also connected with a secondary slide rail, the secondary slide frame is slidably connected to the center of the secondary slide rail, and the side of the third drilling power head is connected with a third multi-axis device, so The third multi-axis device is connected with the auxiliary carriage, so that the third drilling power head can drive the third multi-axis device to move and drill holes, and the third multi-axis device is supported by the auxiliary carriage, effectively improving the third multi-axis device. The stability of the multi-axis device when drilling the rear of the head shell, so that the drill bit on the third multi-axis device can accurately drill the head shell.
可选地,所述第一多轴器与第一连板相连,压板的上表面连接有连杆,所述连杆贯穿第一连板,且弹簧位于连杆的中央,使得主滑台带动夹具位于第一多轴器下方时,第二钻孔动力头驱动第一多轴器下降,同时带动压板按压在头壳上方进行紧固,并通过第一多轴器的持续下降将头壳顶部进行钻孔加工,所述连杆的设置让第一连板的下降进行导向,提高第一多轴器钻孔的位置精确性,而弹簧则便于提高钻孔的稳定性,有效提高压板按压头壳进行固定的牢固性,提高头壳顶部钻孔的精度与质量。Optionally, the first multi-axis device is connected with the first connecting plate, the upper surface of the pressing plate is connected with a connecting rod, the connecting rod passes through the first connecting plate, and the spring is located in the center of the connecting rod, so that the main sliding table drives When the fixture is located under the first multi-axis device, the second drilling power head drives the first multi-axis device down, and at the same time drives the pressure plate to press on the top of the head shell for fastening, and through the continuous decline of the first multi-axis device, the top of the head shell Drilling process, the setting of the connecting rod allows the descending of the first connecting plate to be guided, improving the position accuracy of the drilling of the first multi-axis device, and the spring is convenient to improve the stability of the drilling, effectively improving the pressing head of the pressing plate The firmness of fixing the shell improves the accuracy and quality of the drilling on the top of the head shell.
可选地,所述第二攻丝动力头下方连接有第二多轴器,所述第二多轴器侧方连接有第二连板, 所述第一连板、压板与机床之间、第二连板与机床之间均连接有导柱,通过导柱的设置有效提高第一连板、压板与第二连板升降的精确性与稳定性,有效提高第一多轴器、第二多轴器对头壳顶部进行钻孔、攻丝加工的质量。Optionally, a second multi-axis device is connected under the second tapping power head, and a second connecting plate is connected to the side of the second multi-axis device. Between the first connecting plate, the pressing plate and the machine tool, There are guide pillars connected between the second connecting plate and the machine tool. Through the setting of the guide pillars, the accuracy and stability of the first connecting plate, the pressure plate and the second connecting plate can be effectively improved, and the first multi-axis device, the second The quality of drilling and tapping on the top of the head shell by the multi-axis unit.
可选地,所述第一多轴器、第三多轴器与第一钻孔动力头的端部均连接有钻头,所述第二多轴器与第二攻丝动力头的端部均连接有丝锥,使得第一多轴器能够对头壳顶部进行多孔位的钻孔加工,第三多轴器能够将头壳后方进行多孔位的加工,第一钻孔动力头则能对头壳进行侧方钻孔加工,而第二多轴器则能将头壳顶部孔位进行攻丝处理,第二攻丝动力头则能对头壳侧方孔位进行攻丝加工,所述第一多轴器、第二多轴器、第三多轴器为多轴钻孔器,而多轴钻孔器的动力轴上可连接两个以上的钻头或丝锥。Optionally, a drill bit is connected to the ends of the first multi-axis device, the third multi-axis device and the first drilling power head, and the ends of the second multi-axis device and the second tapping power head are all connected to each other. Connected with a tap, the first multi-axis device can drill holes on the top of the head shell, the third multi-axis device can process the porous parts on the back of the head shell, and the first drilling power head can drill holes on the side of the head shell. square drilling, while the second multi-axis device can tap the top hole of the head shell, and the second tapping power head can tap the side hole of the head shell. The first multi-axis device , The second multi-axis device and the third multi-axis device are multi-axis drills, and more than two drill bits or taps can be connected on the power shaft of the multi-axis drill.
可选地,所述第一多轴器、第二多轴器、第三多轴器、第一钻孔动力头与第一攻丝动力头的侧方均设置有喷水管,所述机床的侧方设置有水箱,水箱内部设置有水泵,所述喷水管、水箱与水泵之间相连通,让水泵能够将水箱内部的切削液驱动到喷水管处,以便于让第一多轴器、第二多轴器、第三多轴器、第一钻孔动力头与第一攻丝动力头在头壳钻孔、攻丝加工时得以对钻头或丝锥进行降温、润滑,有效提高头壳钻孔、攻丝的加工效率与成型质量,所述机床朝向水箱的一侧连接有导流板,让经过冷却润滑的切削液重新回流到水箱中。Optionally, water spray pipes are provided on the sides of the first multi-axis unit, the second multi-axis unit, the third multi-axis unit, the first drilling power head and the first tapping power head, and the machine tool A water tank is arranged on the side of the water tank, and a water pump is arranged inside the water tank. The water spray pipe, the water tank and the water pump are connected, so that the water pump can drive the cutting fluid inside the water tank to the water spray pipe, so that the first multi-axis The device, the second multi-axis device, the third multi-axis device, the first drilling power head and the first tapping power head can cool down and lubricate the drill bit or tap during the drilling and tapping of the head shell, effectively improving the head Shell drilling, tapping processing efficiency and molding quality, the side of the machine tool facing the water tank is connected with a deflector, allowing the cooled and lubricated cutting fluid to flow back into the water tank.
可选地,所述侧方钻攻装置设置有两组并分别位于夹具的两侧。Optionally, two sets of lateral drilling and tapping devices are provided and are respectively located on both sides of the jig.
一种通过头壳孔位钻攻装置对头壳进行加工的方法,所述方法包括以下步骤:A method for processing the head shell by a head shell hole drilling device, the method comprises the following steps:
将头壳放置在撑板上,通过定位柱对头壳的安装位置进行限位,以及通过夹缸驱动夹爪将头壳固定;Place the head shell on the support plate, limit the installation position of the head shell through the positioning column, and fix the head shell through the clamp cylinder to drive the jaws;
主机驱动主丝杆旋转用以带动主滑台在主滑轨上滑移;The host drives the main screw to rotate to drive the main sliding table to slide on the main slide rail;
当主滑台驱动夹具及所夹持的头壳移动到第一多轴器下方时,第二钻孔动力头驱动第一多轴器下降,使压板在弹簧的作用下抵压在头壳上方,并通过第二钻孔动力头的继续下降使得第一多轴器对头壳进行钻孔加工,其中第一多轴器的下降通过连杆与导柱被导向。When the main slide drive fixture and the clamped head shell move below the first multi-axis device, the second drilling power head drives the first multi-axis device down, so that the pressure plate is pressed against the top of the head shell under the action of the spring. And through the continuous decline of the second drilling head, the first multi-axis device drills the head shell, wherein the descent of the first multi-axis device is guided through the connecting rod and the guide post.
可选地,所述方法还包括:位于夹具侧方的第一钻孔动力头对头壳侧方孔位进行钻孔处理。Optionally, the method further includes: the first drilling power head located at the side of the fixture drills holes on the side of the head shell.
可选地,所述方法还包括:当头壳顶部与侧方钻孔完成后,第一钻孔动力头与第二钻孔动力头回位,压板松开对头壳的抵压,而后启动主机驱动主丝杆带动主滑台与夹具滑移到第二多轴器下方时停止主机的运行;Optionally, the method further includes: after the top and side drilling of the head shell is completed, the first drilling power head and the second drilling power head return to their positions, the pressure plate releases the pressure on the head shell, and then starts the main machine to drive The main screw drives the main slide and the fixture to slide to the bottom of the second multi-axis device to stop the operation of the main machine;
启动第一攻丝动力头与第二攻丝动力头,使得第一攻丝动力头对头壳侧方孔位进行攻丝加工。Start the first tapping power head and the second tapping power head, so that the first tapping power head performs tapping on the side hole of the head shell.
可选地,所述方法还包括:第二攻丝动力头驱动第二多轴器对头壳顶部多孔位进行攻丝处理。Optionally, the method further includes: the second tapping power head drives the second multi-axis device to perform tapping processing on the porous position at the top of the head shell.
可选地,所述方法还包括:第三钻孔动力头驱动第三多轴器对头壳后方进行钻孔加工。Optionally, the method further includes: the third drilling power head drives the third multi-axis device to perform drilling on the rear of the head shell.
可选地,所述方法还包括:第一攻丝动力头、第二攻丝动力头与第三钻孔动力头回位,同时主机反转启动,主机驱动主丝杆进行相应旋转,使得主滑台在主滑轨上带动夹具回到初始位置,能够再次对头壳进行加工。Optionally, the method further includes: returning the first tapping power head, the second tapping power head and the third drilling power head, and at the same time starting the reverse rotation of the main machine, and the main machine drives the main screw to rotate accordingly, so that the main machine The slide table drives the fixture on the main slide rail to return to the initial position, so that the head shell can be processed again.
本公开的有益效果例如包括:本公开能够对头壳进行多孔位、多方向的钻孔、攻丝加工,有效降低生产者对头壳进行加工生产的劳动强度,提高头壳的加工效率,其中通过主滑台带动夹具所夹持的头壳在机床上方滑移,让头壳在经过第一钻孔动力头时对头壳侧方进行钻孔加工,同时第二钻孔动力头驱动第一多轴器将头壳顶部进行多孔位的同步加工,而后移动到第二多轴器的下方,让第二攻丝动力头驱动第二多轴器对头壳顶部孔位进行攻丝处理,同时第一攻丝动力头则对头壳侧方孔位的攻丝加工,第三钻孔动力头同步驱动第三多轴器对头壳后方进行钻孔加工,即通过第二钻孔动力头与第一钻孔动力头之间、第二攻丝动力头与第一攻丝动力头之间的相互对应,使得固定在夹具上的头壳在移动到第一多轴器下方时得以对头壳顶部与侧方的孔位的同步钻孔加工,而后在移动到第二多轴器下方时让头壳顶部与侧方的攻丝加工与后方的钻孔加工得以同时进行,改变了常规头壳钻孔、攻丝时操作者采用台钻进行手动加工的工序数量与复杂性,使得头壳只需要在夹具上安装一次就可进行多方位、多角度、多工序的同步加工便利,有效提高头壳钻孔、攻丝加工的效率与精确性,降低操作者对头壳进行加工的劳动强度与时间成本,便于对头壳进行同批次批量加工生产,有效保证了头壳批量生产的一致性与精准性。The beneficial effects of the present disclosure include, for example: the present disclosure can perform multi-hole, multi-directional drilling and tapping on the head shell, effectively reduce the labor intensity of the producer for processing the head shell, and improve the processing efficiency of the head shell. The slide table drives the head shell clamped by the fixture to slide above the machine tool, allowing the head shell to drill the side of the head shell when passing the first drilling power head, and at the same time the second drilling power head drives the first multi-axis device Simultaneously process the porous parts on the top of the head shell, and then move to the bottom of the second multi-axis device, let the second tapping power head drive the second multi-axis device to tap the holes on the top of the head shell, and at the same time, the first tapping The power head is used for tapping the side holes of the head shell, and the third drilling power head synchronously drives the third multi-axis device to perform drilling on the rear of the head shell, that is, through the second drilling power head and the first drilling power head between the second tapping power head and the first tapping power head, so that the head shell fixed on the fixture can align the top and side holes of the head shell when it moves below the first multi-axis device When moving to the bottom of the second multi-axis unit, the tapping process on the top and side of the head shell and the drilling process on the rear can be carried out at the same time, which changes the operation of conventional head shell drilling and tapping. The number and complexity of manual machining processes using bench drills makes the head shell only need to be installed on the fixture once to perform multi-directional, multi-angle, and multi-process synchronous processing, which effectively improves the head shell drilling and tapping processing. High efficiency and accuracy, reduce the labor intensity and time cost for the operator to process the head shell, facilitate the batch processing and production of the head shell in the same batch, and effectively ensure the consistency and accuracy of the batch production of the head shell.
而第一多轴器的下方连接有第一连板,所述第一连板的下方设置有压板,压板与第一连板之间连接有弹簧,使得夹具驱动头壳在移动到第一多轴器下方时能够得以通过压板进行限位固定,保证了头壳初步钻孔位置的确定,并通过弹簧的设置让压板能够弹性抵压头壳表面,避免压板硬性限定头壳而造成的划伤受损问题,不仅保证了第一多轴器对头壳顶部钻孔的位置与深度的精确性,也保证了第一钻孔动力头对头壳侧方钻孔的精确性,还便于主滑台驱动夹具进行后续移动的距离控制,便于头壳进行后续的钻孔、攻丝,而第三钻孔动力头的输出轴上连接有第三多轴器,且第三多轴器与机床之间通过副滑架滑动连接,让第三钻孔动力头通过第三多轴器对头壳后方进行多孔位钻孔加工,并通过副滑架增加第三多轴器对头壳进行钻孔的稳定性与精度,避免常规台钻对头壳钻孔时偏移、错位的问题,并能够对头壳后方的钻孔的深度经过副滑架的滑移行程进行精确控制,有效提高头壳钻孔的位置精准性。And the bottom of the first multi-axis device is connected with the first connecting plate, the bottom of the first connecting plate is provided with a pressing plate, and a spring is connected between the pressing plate and the first connecting plate, so that the clamp driving head shell moves to the first multi-axis When the shaft is below, it can be limited and fixed by the pressure plate, which ensures the determination of the initial drilling position of the head shell, and through the setting of the spring, the pressure plate can elastically press against the surface of the head shell, avoiding scratches caused by the hard limit of the head shell by the pressure plate The problem of damage not only ensures the accuracy of the position and depth of the drilling on the top of the head shell by the first multi-axis unit, but also ensures the accuracy of the first drilling power head on the side drilling of the head shell, and facilitates the drive of the main slide The distance control of the subsequent movement of the fixture is convenient for the subsequent drilling and tapping of the head shell, and the output shaft of the third drilling power head is connected to the third multi-axis device, and the third multi-axis device and the machine tool pass through The auxiliary carriage is slidingly connected, so that the third drilling power head can drill holes at the rear of the head shell through the third multi-axis device, and the stability and accuracy of the drilling of the head shell by the third multi-axis device can be increased through the auxiliary carriage , to avoid the problem of offset and dislocation when the conventional bench drill drills the head shell, and can precisely control the depth of the drill hole behind the head shell through the sliding stroke of the auxiliary carriage, effectively improving the position accuracy of the head shell drilling.
图1为本公开的一种头壳孔位钻攻装置的结构示意图;Fig. 1 is a structural schematic diagram of a head shell hole drilling device of the present disclosure;
图2为本公开的一种头壳孔位钻攻装置中侧方钻攻装置的结构图;Fig. 2 is a structural diagram of a side drilling and tapping device in a head shell hole drilling device of the present disclosure;
图3为图2中侧方钻攻装置中侧滑板连接结构图;Fig. 3 is the connecting structure diagram of the side slide plate in the side drilling and tapping device in Fig. 2;
图4为图1中顶部钻攻装置与后方钻孔装置的位置结构图。Fig. 4 is a position structure diagram of the top drilling device and the rear drilling device in Fig. 1 .
图5为本公开的一种头壳孔位钻攻装置中夹具的结构示意图。Fig. 5 is a structural schematic diagram of a jig in a drilling and tapping device for head shell holes according to the present disclosure.
图中:机床1,主滑轨11,水箱12,夹具2,主滑台21,靠板22,定位柱221,导孔222,撑板23,夹爪24,夹缸25,侧架3,第一钻孔动力头31,第二攻丝动力头32,旋座33,转台331,芯轴332,弧槽333,侧滑轨34,侧丝杆35,侧滑板36,立架4,第二钻孔动力头41,第一多轴器 411,第一连板412,连杆413,弹簧414,压板415,第二攻丝动力头42,第二多轴器421,第二连板422,导柱43,,第三钻孔动力头5,第三多轴器51,副滑架52,副滑轨53,主机6,主丝杆61,In the figure: machine tool 1, main slide rail 11, water tank 12, fixture 2, main slide table 21, backing plate 22, positioning column 221, guide hole 222, support plate 23, jaw 24, clamp cylinder 25, side frame 3, The first drilling power head 31, the second tapping power head 32, the rotary seat 33, the turntable 331, the mandrel 332, the arc groove 333, the side slide rail 34, the side screw mandrel 35, the side slide plate 36, the stand 4, the first Second drilling power head 41, first multi-axis device 411, first connecting plate 412, connecting rod 413, spring 414, pressure plate 415, second tapping power head 42, second multi-axis device 421, second connecting plate 422 , guide post 43, the third drilling power head 5, the third multi-axis device 51, the auxiliary carriage 52, the auxiliary slide rail 53, the host machine 6, the main screw mandrel 61,
下面结合附图对本公开的具体实施方式作进一步说明。在此需要说明的是,对于这些实施方式的说明用于帮助理解本公开,但并不构成对本公开的限定。此外,下面所描述的本公开各个实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互组合。The specific implementation manners of the present disclosure will be further described below in conjunction with the accompanying drawings. It should be noted here that the descriptions of these embodiments are used to help the understanding of the present disclosure, but are not intended to limit the present disclosure. In addition, the technical features involved in the various embodiments of the present disclosure described below may be combined with each other as long as they do not constitute a conflict with each other.
如图1至图3所示,一种头壳孔位钻攻装置,可以包括机床1,及滑动连接在机床1中央配置成夹持头壳的夹具2,及连接在机床1上方配置成对头壳进行钻孔、攻丝的侧方钻攻装置、顶部钻攻装置与后方钻孔装置。所述侧方钻攻装置可以包括位于夹具2侧方的侧架3,及滑动连接在侧架3上方的侧滑板36,及连接在侧滑板36上方的第一钻孔动力头31与第一攻丝动力头32。所述顶部钻攻装置可以包括位于夹具2上方的立架4,及连接在立架4上方的第二钻孔动力头41与第二攻丝动力头42,所述第二钻孔动力头41与第一钻孔动力头31之间、第二攻丝动力头42与第一攻丝动力头32之间相互对应,且第二钻孔动力头41的下方可以连接有用于头壳顶部钻孔的第一多轴器411,所述第一多轴器411的下方可以连接有第一连板412,所述第一连板412的下方可以设置有压板415,且压板415与第一连板412之间可以连接有弹簧414。所述后方钻孔装置可以包括位于夹具2后方的副滑架52,所述副滑架52可以位于第二攻丝动力头42的后方并滑动连接在机床1的上方,所述副滑架52后方可以连接有第三钻孔动力头5。As shown in Figures 1 to 3, a head shell hole drilling device can include a machine tool 1, and a clamp 2 that is slidably connected to the center of the machine tool 1 and configured to clamp the head shell, and connected to the top of the machine tool 1 and configured as a pair Shell drilling, tapping side drilling device, top drilling device and rear drilling device. The side drilling and tapping device can include a side frame 3 positioned at the side of the fixture 2, a side slide plate 36 slidably connected to the top of the side frame 3, and a first drilling power head 31 and a first drilling head 31 connected to the top of the side slide plate 36. Tapping power head 32. The top drilling device may include a stand 4 positioned above the fixture 2, and a second drilling power head 41 and a second tapping power head 42 connected to the top of the stand 4, the second drilling power head 41 Corresponding to the first drilling power head 31, the second tapping power head 42 and the first tapping power head 32, and the bottom of the second drilling power head 41 can be connected with a hole for the top of the head shell The first multi-axis device 411, the bottom of the first multi-axis device 411 can be connected with the first connecting plate 412, the bottom of the first connecting plate 412 can be provided with a pressing plate 415, and the pressing plate 415 and the first connecting plate Springs 414 may be connected between 412 . The rear drilling device may include an auxiliary carriage 52 positioned at the rear of the clamp 2, the auxiliary carriage 52 may be located behind the second tapping power head 42 and be slidably connected on the top of the machine tool 1, the auxiliary carriage 52 The rear can be connected with the third drilling power head 5.
所述机床1上表面可以连接有主滑轨11与主丝杆61,所述夹具2下方可以连接有主滑台21,所述主滑台21可以滑动连接在主滑轨11上方,且主滑台21可以与主丝杆61之间螺纹连接,机床1的上方还可以连接有配置成驱动主丝杆61旋转的主机6,通过主机6驱动主丝杆61旋转,让主丝杆61带动主滑台21在主滑轨11的中央进行滑移活动,以便于主机6控制主滑台21的滑移让固定在夹具2上的头壳在机床1中央进行滑移活动,得以依次对其进行钻孔攻丝,所述主滑台21下方可以连接有螺母座,所述主丝杆61与螺母座之间可以螺纹连接,以便于通过主丝杆61的转动让螺母座在主丝杆61的中央进行移动。The upper surface of the machine tool 1 can be connected with a main slide rail 11 and a main screw mandrel 61, and the bottom of the clamp 2 can be connected with a main slide table 21, and the main slide table 21 can be slidably connected on the top of the main slide rail 11, and the main The slide table 21 can be threadedly connected with the main screw mandrel 61, and the top of the machine tool 1 can also be connected with a main machine 6 configured to drive the main screw mandrel 61 to rotate. The main slide 21 slides in the center of the main slide rail 11, so that the main frame 6 can control the slide of the main slide 21 so that the head shell fixed on the fixture 2 can slide in the center of the machine tool 1, so that Carry out drilling and tapping, the bottom of the main slide table 21 can be connected with a nut seat, and can be threadedly connected between the main screw mandrel 61 and the nut seat, so that the nut seat can be placed on the main screw mandrel by the rotation of the main screw mandrel 61. The center of 61 makes the move.
所述夹具2可以包括靠板22,及连接在靠板22一侧配置成放置头壳的撑板23,所述撑板23的外侧可以活动连接有配置成夹持头壳的夹爪24,靠板22的另一侧可以连接有配置成驱动夹爪24松紧夹缸25,且靠板22的表面可以设置有定位柱221与导孔222,将待加工的头壳放置在撑板23上,并通过定位柱221将头壳进行限位,通过夹缸25驱动夹爪24将头壳进行夹持固定,以便于后续对头壳外表面进行钻孔、攻丝处理,而导孔222的设置则便于第三钻孔动力头5驱动第三多轴器51沿着导孔222对头壳后方进行钻孔加工,以便于提高头壳后方孔位加工的稳定性与精确性。The clamp 2 may include a backing plate 22, and a support plate 23 connected to one side of the backing plate 22 configured to place the head shell, and the outside of the support plate 23 may be movably connected with jaws 24 configured to clamp the head shell, The other side of the backing plate 22 can be connected with an elastic clamp cylinder 25 configured to drive the jaws 24, and the surface of the backing plate 22 can be provided with a positioning post 221 and a guide hole 222, and the head shell to be processed is placed on the support plate 23 , and the head shell is limited by the positioning column 221, and the head shell is clamped and fixed by the clamping jaw 24 driven by the clamp cylinder 25, so that the outer surface of the head shell can be drilled and tapped later, and the setting of the guide hole 222 It is convenient for the third drilling head 5 to drive the third multi-axis device 51 to drill the rear of the head shell along the guide hole 222, so as to improve the stability and accuracy of the hole position processing at the back of the head shell.
所述侧滑板36的上方可以连接有旋座33,所述旋座33的上方活动可以连接有配置成固定第 一钻孔动力头31与第一攻丝动力头32的转台331,所述旋座33的中央可以连接有芯轴332,旋座33的表面可以开设有环绕芯轴332外侧的弧槽333,所述芯轴332与转台331之间可以转动连接,所述转台331的下方可以连接有与弧槽333相互卡接的锁杆(未标注),使得第一钻孔动力头31与第一攻丝动力头32分别通过不同的转台331活动连接在旋座33上,并让转台331能够围绕着芯轴332进行旋转,而弧槽333的开设则对转台331的旋转进行限定,以便于第一钻孔动力头31与第一攻丝动力头32得到0-15度的角度的旋转活动自由度,所述锁杆可以为螺杆或卡销,且锁杆与弧槽333之间可拆卸配合连接,以便于锁杆在弧槽333中活动并能即时与弧槽333连接紧固。The top of the side slide 36 can be connected with a rotary seat 33, and the top of the rotary seat 33 can be connected with a turntable 331 configured to fix the first drilling power head 31 and the first tapping power head 32. The center of seat 33 can be connected with mandrel 332, and the surface of swivel seat 33 can be provided with the arc groove 333 that surrounds mandrel 332 outsides, can be rotatably connected between described mandrel 332 and turntable 331, and the bottom of described turntable 331 can A lock bar (not marked) is connected with the arc groove 333, so that the first drilling power head 31 and the first tapping power head 32 are respectively movably connected to the rotary base 33 through different turntables 331, and the turntable 331 can rotate around the mandrel 332, and the opening of the arc groove 333 limits the rotation of the turntable 331, so that the first drilling power head 31 and the first tapping power head 32 can obtain an angle of 0-15 degrees. Rotational freedom of movement, the locking rod can be a screw or bayonet, and the locking rod and the arc groove 333 are detachably connected, so that the locking rod can move in the arc groove 333 and can be connected and fastened with the arc groove 333 immediately .
所述侧架3上方可以连接有侧滑轨34,所述侧滑板36滑动连接在侧滑轨34的中央,且侧架3的中央可以活动连接有与侧滑板36螺纹连接的侧丝杆35,即侧滑板36的下方可以连接有与侧丝杆35螺纹连接的螺母座,让侧丝杆35与螺母座的配合使得侧丝杆35的旋转能够驱动侧滑板36进行移动,让生产者能够通过转动侧丝杆35驱动侧滑板36在侧滑轨34中央进行滑移活动,以便于生产者控制侧架3上方的第一钻孔动力头31与第一攻丝动力头32的位置,便于侧方钻攻装置对不同位置类型的头壳侧表面均能得以钻孔、攻丝处理,有效提高头壳加工便利性。A side slide rail 34 can be connected above the side frame 3, and the side slide plate 36 is slidably connected to the center of the side slide rail 34, and the center of the side frame 3 can be movably connected with a side screw rod 35 threaded with the side slide plate 36. , that is, the bottom of the side slide plate 36 can be connected with a nut seat that is threadedly connected with the side screw rod 35, and the cooperation between the side screw rod 35 and the nut seat makes the rotation of the side screw rod 35 drive the side slide plate 36 to move, so that the producer can By rotating the side screw mandrel 35, the side slide plate 36 is driven to slide in the center of the side slide rail 34, so that the manufacturer can control the positions of the first drilling power head 31 and the first tapping power head 32 above the side frame 3, which is convenient The side drilling and tapping device can drill and tap the side surface of the head shell in different positions and types, which effectively improves the convenience of head shell processing.
所述机床1的上表面还可以连接有副滑轨53,所述副滑架52可以滑动连接在副滑轨53的中央,且第三钻孔动力头5的侧方连接有第三多轴器51,所述第三多轴器51与副滑架52相连,让第三钻孔动力头5能够驱动第三多轴器51进行移动钻孔,并通过副滑架52对第三多轴器51进行支撑,有效提高第三多轴器51对头壳后方进行钻孔加工时的稳定性,以便于第三多轴器51上的钻头能够将头壳进行精确钻孔。The upper surface of the machine tool 1 can also be connected with a secondary slide rail 53, the secondary slide frame 52 can be slidably connected to the center of the secondary slide rail 53, and the side of the third drilling power head 5 is connected with a third multi-axis device 51, the third multi-axis device 51 is connected with the auxiliary carriage 52, so that the third drilling power head 5 can drive the third multi-axis device 51 to carry out mobile drilling, and the third multi-axis device is controlled by the auxiliary carriage 52 Supported by the device 51, the stability of the third multi-axis device 51 when drilling the rear of the head shell is effectively improved, so that the drill bit on the third multi-axis device 51 can accurately drill the head shell.
所述第一多轴器411可以与第一连板412相连,压板415的上表面可以连接有连杆413,所述连杆413贯穿第一连板412,且弹簧414位于连杆413的中央,使得主滑台21带动夹具2位于第一多轴器411下方时,第二钻孔动力头41驱动第一多轴器411下降,同时带动压板415按压在头壳上方进行紧固,并通过第一多轴器411的持续下降对头壳顶部进行钻孔加工,所述连杆413的设置对第一连板412的下降起到导向作用,提高第一多轴器411钻孔的位置精确性,而弹簧414则便于提高钻孔的稳定性,有效提高压板415按压头壳进行固定的牢固性,提高头壳顶部钻孔的精度与质量。The first multi-axis device 411 can be connected with the first connecting plate 412, the upper surface of the pressing plate 415 can be connected with a connecting rod 413, the connecting rod 413 runs through the first connecting plate 412, and the spring 414 is located in the center of the connecting rod 413 , so that when the main slide 21 drives the fixture 2 to be located below the first multi-axis device 411, the second drilling power head 41 drives the first multi-axis device 411 to descend, and at the same time drives the pressure plate 415 to press on the top of the head shell for fastening, and passes The continuous descent of the first multiaxial device 411 performs drilling on the top of the head shell, and the setting of the connecting rod 413 plays a guiding role in the descent of the first connecting plate 412, improving the positional accuracy of the drilling of the first multiaxial device 411 , and the spring 414 is convenient to improve the stability of the drilling, effectively improves the firmness of the pressing plate 415 to press the head shell to fix, and improves the precision and quality of the drilling at the top of the head shell.
所述第二攻丝动力头42下方可以连接有第二多轴器421,所述第二多轴器421侧方可以连接有第二连板422,所述第一连板412、压板415与机床1之间、第二连板422与机床1之间均可以连接有导柱43,通过导柱43的设置有效提高第一连板412、压板415与第二连板422升降的精确性与稳定性,有效提高第一多轴器411、第二多轴器421对头壳顶部进行钻孔、攻丝加工的质量。A second multi-axis device 421 may be connected below the second tapping power head 42, and a second connecting plate 422 may be connected to the side of the second multi-axis device 421. The first connecting plate 412, the pressing plate 415 and the Guide columns 43 can be connected between the machine tools 1 and between the second connecting plate 422 and the machine tool 1. The setting of the guide columns 43 can effectively improve the accuracy and accuracy of the lifting of the first connecting plate 412, the pressure plate 415 and the second connecting plate 422. Stability can effectively improve the quality of the first multi-axis device 411 and the second multi-axis device 421 for drilling and tapping the top of the head shell.
所述第一多轴器411、第三多轴器51与第一钻孔动力头31的端部均可以连接有钻头,所述第二多轴器421与第二攻丝动力头32的端部均可以连接有丝锥,使得第一多轴器411能够对头壳顶部进行多孔位的钻孔加工,第三多轴器51能够对头壳后方进行多孔位的加工,第一钻孔动力头31则能对头壳进行侧方钻孔加工,而第二多轴器421则能对头壳顶部孔位进行攻丝处理,第二攻丝动 力头32则能对头壳侧方孔位进行攻丝加工,所述第一多轴器411、第二多轴器421、第三多轴器51可以为多轴钻孔器,而多轴钻孔器的动力轴上可连接两个以上的钻头或丝锥。The ends of the first multi-axis device 411, the third multi-axis device 51 and the first drilling power head 31 can be connected with drill bits, and the ends of the second multi-axis device 421 and the second tapping power head 32 Both parts can be connected with taps, so that the first multi-axis device 411 can perform drilling processing on the porous position on the head shell top, the third multi-axis device 51 can process the porous position on the head shell rear, and the first drilling power head 31 The side drilling process can be performed on the head shell, while the second multi-axis device 421 can perform tapping processing on the top hole of the head shell, and the second tapping power head 32 can perform tapping processing on the side hole position of the head shell, so The first multi-axis device 411, the second multi-axis device 421, and the third multi-axis device 51 can be multi-axis drills, and more than two drill bits or taps can be connected to the power shaft of the multi-axis drill.
本公开实施例提供的头壳孔位钻攻装置还可以设置有切削液循环系统,所述切削液循环系统可以包括:所述第一多轴器411、第二多轴器421、第三多轴器51、第一钻孔动力头31与第一攻丝动力头32的侧方均设置有的喷水管(未标注),所述机床1的侧方设置的水箱12,水箱12内部设置有水泵(未标注),所述喷水管、水箱12与水泵之间相连通,让水泵能够将水箱12内部的切削液驱动到喷水管处,以便于在第一多轴器411、第二多轴器421、第三多轴器51、第一钻孔动力头31与第一攻丝动力头32对头壳进行钻孔、攻丝加工时得以对钻头或丝锥进行降温、润滑,有效提高头壳钻孔、攻丝的加工效率与成型质量,所述机床1朝向水箱12的一侧可以连接有导流板(未标注),让经过冷却润滑的切削液重新回流到水箱12中。The head shell hole drilling and tapping device provided in the embodiment of the present disclosure can also be provided with a cutting fluid circulation system, and the cutting fluid circulation system can include: the first multi-axis device 411, the second multi-axis device 421, the third multi-axis device Spray pipes (not marked) that are provided on the sides of the shaft device 51, the first drilling power head 31 and the first tapping power head 32, the water tank 12 that is set on the side of the machine tool 1, and the inside of the water tank 12 There is a water pump (not marked), the water spray pipe, the water tank 12 and the water pump are connected, so that the water pump can drive the cutting fluid inside the water tank 12 to the water spray pipe, so that the first multi-axis device 411, the second Two multi-axis devices 421, the third multi-axis device 51, the first drilling power head 31 and the first tapping power head 32 can carry out cooling and lubrication to the drill bit or tap during drilling and tapping processing of the head shell, effectively improving For the processing efficiency and molding quality of head shell drilling and tapping, the side of the machine tool 1 facing the water tank 12 can be connected with a deflector (not marked), so that the cooled and lubricated cutting fluid can flow back into the water tank 12.
一种头壳孔位钻攻装置能够对头壳进行多孔位、多角度、多方向的钻孔、攻丝加工,只需将头壳放置在撑板23上,通过定位柱221对头壳的安装位置进行限位,并通过夹缸25驱动夹爪24将头壳固定,而后主机6驱动主丝杆61旋转用以带动主滑台21在主滑轨11上滑移;当主滑台21驱动夹具2及所夹持的头壳移动到第一多轴器411下方时,第二钻孔动力头41驱动第一多轴器411下降,使压板415在弹簧414的作用下抵压在头壳上方,并通过第二钻孔动力头41的继续下降使得第一多轴器411对头壳进行钻孔加工,且第一多轴器411的下降通过连杆413与导柱43的导向作用,来提高头壳顶部钻孔的精确性,同时位于夹具2侧方的第一钻孔动力头31对头壳侧方孔位进行钻孔处理;当头壳顶部与侧方钻孔完成后,第一钻孔动力头31与第二钻孔动力头41回位,压板415松开对头壳的抵压,而后启动主机6驱动主丝杆61带动主滑台21与夹具2滑移到第二多轴器421下方时停止主机的运行;而后启动第一攻丝动力头32与第二攻丝动力头42,使得第一攻丝动力头32可以对头壳侧方孔位进行攻丝加工,第二攻丝动力头42可以驱动第二多轴器421对头壳顶部多孔位进行同时攻丝处理,同时第三钻孔动力头5驱动第三多轴器51对头壳后方进行钻孔加工;而后第一攻丝动力头32、第二攻丝动力头42与第三钻孔动力头5回位,同时主机6反转启动,主机6驱动主丝杆61进行相应旋转,使得主滑台21在主滑轨11上带动夹具2回到初始位置,能够再次对头壳进行加工,所述侧方钻攻装置可以设置有两组并可以分别位于夹具2的两侧,即侧方钻攻装置中的第一钻孔动力头31与第一攻丝动力头32均可以设置有两个并可以分别位于夹具2的两侧,使得夹具2两侧的第一钻孔动力头31与第一攻丝动力头32能够对头壳两侧进行钻孔攻丝加工。A head shell hole drilling and tapping device can perform multi-hole, multi-angle, multi-directional drilling and tapping processing on the head shell, only need to place the head shell on the support plate 23, and check the installation position of the head shell through the positioning column 221 Limit the position, and drive the jaws 24 through the clamp cylinder 25 to fix the head shell, and then the main machine 6 drives the main screw 61 to rotate to drive the main slide 21 to slide on the main slide rail 11; when the main slide 21 drives the clamp 2 And when the clamped head shell moves below the first multi-axis device 411, the second drilling power head 41 drives the first multi-axis device 411 to descend, so that the pressure plate 415 is pressed against the top of the head shell under the action of the spring 414, And through the continuation of the second drilling power head 41 to make the first multi-axis device 411 carry out drilling processing to the head shell, and the decline of the first multi-axis device 411 through the guiding effect of the connecting rod 413 and the guide post 43, to improve the head. The accuracy of the drilling at the top of the shell, while the first drilling power head 31 located at the side of the fixture 2 drills the side holes of the head shell; when the top and side drilling of the head shell are completed, the first drilling power head 31 and the second drilling power head 41 return, the pressure plate 415 releases the pressure against the head shell, and then the host machine 6 is started to drive the main screw 61 to drive the main slide table 21 and the fixture 2 to slide below the second multi-axis device 421 Stop the operation of the main engine; then start the first tapping power head 32 and the second tapping power head 42, so that the first tapping power head 32 can carry out tapping processing to the head shell side hole position, and the second tapping power head 42 The second multi-axis device 421 can be driven to simultaneously tap the porous position on the top of the head shell, while the third drilling power head 5 drives the third multi-axis device 51 to perform drilling processing on the rear of the head shell; then the first tapping power head 32 1. The second tapping power head 42 and the third drilling power head 5 return to their positions, and at the same time the main machine 6 is reversed and started, and the main machine 6 drives the main screw 61 to rotate accordingly, so that the main slide table 21 drives the clamp on the main slide rail 11 2 Return to the initial position, and the head shell can be processed again. The side drilling and tapping device can be provided with two groups and can be respectively located on both sides of the fixture 2, that is, the first drilling power head 31 in the side drilling and tapping device Both the first tapping power head 32 and the first tapping power head 32 can be provided with two and can be respectively located on both sides of the clamp 2, so that the first drilling power head 31 and the first tapping power head 32 on both sides of the clamp 2 can be on both sides of the head shell. Perform drilling and tapping.
本公开的有益效果例如可以包括:本公开能够对头壳进行多孔位、多方向的钻孔、攻丝加工,有效降低生产者对头壳进行加工生产的劳动强度,提高头壳的加工效率,其中通过主滑台带动夹具所夹持的头壳在机床上方滑移,在头壳经过第一钻孔动力头时对头壳侧方进行钻孔加工,同时第二钻孔动力头驱动第一多轴器将头壳顶部进行多孔位的同步加工,而后移动到第二多轴器的下方,让第二攻丝动力头驱动第二多轴器对头壳顶部孔位进行攻丝处理,同时第一攻丝动力头则对头壳侧方 孔位的攻丝加工,第三钻孔动力头同步驱动第三多轴器对头壳后方进行钻孔加工,即通过第二钻孔动力头与第一钻孔动力头之间、第二攻丝动力头与第一攻丝动力头之间的相互对应,使得固定在夹具上的头壳在移动到第一多轴器下方时得以对头壳顶部与侧方的孔位的同步钻孔加工,而后在移动到第二多轴器下方时让头壳顶部与侧方的攻丝加工与后方的钻孔加工得以同时进行,改变了常规头壳钻孔、攻丝时操作者采用台钻进行手动加工的工序数量与复杂性,使得头壳只需要在夹具上安装一次就可进行多方位、多角度、多工序的便利的同步加工,有效提高头壳钻孔、攻丝加工的效率与精确性,降低操作者对头壳进行加工的劳动强度与时间成本,便于对头壳进行同批次批量加工生产,有效保证了头壳批量生产的一致性与精准性。The beneficial effects of the present disclosure may include, for example: the present disclosure can perform multi-hole, multi-directional drilling and tapping on the head shell, effectively reduce the labor intensity of the producer for processing the head shell, and improve the processing efficiency of the head shell. The main slide drives the head shell clamped by the fixture to slide above the machine tool, and when the head shell passes the first drilling power head, the side of the head shell is drilled, and the second drilling power head drives the first multi-axis device at the same time Simultaneously process the porous parts on the top of the head shell, and then move to the bottom of the second multi-axis device, let the second tapping power head drive the second multi-axis device to tap the holes on the top of the head shell, and at the same time, the first tapping The power head is used for tapping the side holes of the head shell, and the third drilling power head synchronously drives the third multi-axis device to perform drilling on the rear of the head shell, that is, through the second drilling power head and the first drilling power head between the second tapping power head and the first tapping power head, so that the head shell fixed on the fixture can align the top and side holes of the head shell when it moves below the first multi-axis device When moving to the bottom of the second multi-axis unit, the tapping process on the top and side of the head shell and the drilling process on the rear can be carried out at the same time, which changes the operation of conventional head shell drilling and tapping. The number and complexity of manual machining processes using bench drills makes the head shell only need to be installed on the fixture once to perform multi-directional, multi-angle, and multi-process convenient synchronous processing, effectively improving the head shell drilling and tapping. The efficiency and accuracy of processing reduces the labor intensity and time cost of the operator for processing the head shell, facilitates the same batch of batch processing and production of the head shell, and effectively guarantees the consistency and accuracy of the batch production of the head shell.
而第一多轴器的下方连接有第一连板,所述第一连板的下方设置有压板,压板与第一连板之间连接有弹簧,使得夹具驱动头壳在移动到第一多轴器下方时能够得以通过压板进行限位固定,保证了头壳初步钻孔位置的确定,并通过弹簧的设置让压板能够弹性抵压头壳表面,避免压板硬性限定头壳而造成的划伤受损问题,不仅保证了第一多轴器对头壳顶部钻孔的位置与深度的精确性,也保证了第一钻孔动力头对头壳侧方钻孔的精确性,还便于主滑台驱动夹具进行后续移动的距离控制,便于头壳进行后续的钻孔、攻丝,而第三钻孔动力头的输出轴上连接有第三多轴器,且第三多轴器与机床之间通过副滑架滑动连接,让第三钻孔动力头通过第三多轴器对头壳后方进行多孔位钻孔加工,并通过副滑架增加第三多轴器对头壳进行钻孔的稳定性与精度,避免常规台钻对头壳钻孔时偏移、错位的问题,并能够对头壳后方的钻孔的深度经过副滑架的滑移行程进行精确控制,有效提高头壳钻孔的位置精准性。And the bottom of the first multi-axis device is connected with the first connecting plate, the bottom of the first connecting plate is provided with a pressing plate, and a spring is connected between the pressing plate and the first connecting plate, so that the clamp driving head shell moves to the first multi-axis When the shaft is below, it can be limited and fixed by the pressure plate, which ensures the determination of the initial drilling position of the head shell, and through the setting of the spring, the pressure plate can elastically press against the surface of the head shell, avoiding scratches caused by the hard limit of the head shell by the pressure plate The problem of damage not only ensures the accuracy of the position and depth of the drilling on the top of the head shell by the first multi-axis unit, but also ensures the accuracy of the first drilling power head on the side drilling of the head shell, and facilitates the drive of the main slide The distance control of the subsequent movement of the fixture is convenient for the subsequent drilling and tapping of the head shell, and the output shaft of the third drilling power head is connected to the third multi-axis device, and the third multi-axis device and the machine tool pass through The auxiliary carriage is slidingly connected, so that the third drilling power head can drill holes at the rear of the head shell through the third multi-axis device, and the stability and accuracy of the drilling of the head shell by the third multi-axis device can be increased through the auxiliary carriage , to avoid the problem of offset and dislocation when the conventional bench drill drills the head shell, and can precisely control the depth of the drill hole behind the head shell through the sliding stroke of the auxiliary carriage, effectively improving the position accuracy of the head shell drilling.
以上结合附图对本公开的实施方式作了详细说明,但本公开不限于所描述的实施方式。对于本领域的技术人员而言,在不脱离本公开原理和精神的情况下,对这些实施方式进行多种变化、修改、替换和变型,仍落入本公开的保护范围内。The embodiments of the present disclosure have been described in detail above with reference to the accompanying drawings, but the present disclosure is not limited to the described embodiments. For those skilled in the art, without departing from the principle and spirit of the present disclosure, various changes, modifications, substitutions and modifications to these embodiments still fall within the protection scope of the present disclosure.
本公开实施例提供的一种头壳孔位钻攻装置,通过将头壳放置在撑板上,通过定位柱对头壳进行限位并通过夹缸驱动夹爪将头壳固定,另外通过主机驱动主丝杠来带动主滑台在主滑轨上滑移,通过设置在夹具各个侧向上的钻攻装置,以及连接板、导柱、压板、切削液循环系统等辅助机构或装置,能够实现对头壳进行多孔位、多角度、多方向的钻孔、攻丝加工,有效降低生产者对头壳进行加工生产的劳动强度,提高头壳的加工效率;改变了常规头壳钻孔、攻丝时操作者采用台钻进行手动加工的工序数量与复杂性,使得头壳只需要在夹具上安装一次就可进行多方位、多角度、多工序的便利的同步加工,有效提高头壳钻孔、攻丝加工的效率与精确性,降低操作者对头壳进行加工的劳动强度与时间成本,便于对头壳进行同批次批量加工生产,有效保证了头壳批量生产的一致性与精准性。The embodiment of the present disclosure provides a head shell hole drilling device. By placing the head shell on the support plate, the head shell is limited by the positioning column, and the head shell is fixed by the clamping jaw driven by the clamping cylinder. In addition, the head shell is driven by the main machine The main screw drives the main sliding table to slide on the main slide rail. Through the drilling and tapping devices installed on each side of the fixture, as well as auxiliary mechanisms or devices such as connecting plates, guide columns, pressure plates, and cutting fluid circulation systems, the alignment can be achieved. The shell is drilled and tapped with multiple holes, multiple angles, and directions, which effectively reduces the labor intensity of the producer for processing the head shell and improves the processing efficiency of the head shell; it changes the operation of conventional head shell drilling and tapping. The number and complexity of manual machining processes using bench drills makes the head shell only need to be installed on the fixture once to perform multi-directional, multi-angle, and multi-process convenient synchronous processing, effectively improving the head shell drilling and tapping. The efficiency and accuracy of processing reduces the labor intensity and time cost of the operator for processing the head shell, facilitates the same batch of batch processing and production of the head shell, and effectively guarantees the consistency and accuracy of the batch production of the head shell.
Claims (17)
- 一种头壳孔位钻攻装置,其特征在于:包括机床,及滑动连接在机床中央配置成夹持头壳的夹具,及连接在机床上方配置成对头壳进行钻孔、攻丝的侧方钻攻装置、顶部钻攻装置与后方钻孔装置,所述侧方钻攻装置包括位于夹具侧方的侧架,及滑动连接在侧架上方的侧滑板,及连接在侧滑板上方的第一钻孔动力头与第一攻丝动力头,所述顶部钻攻装置包括位于夹具上方的立架,及连接在立架上方的第二钻孔动力头与第二攻丝动力头,所述第二钻孔动力头与第一钻孔动力头之间、第二攻丝动力头与第一攻丝动力头之间相互对应,且第二钻孔动力头的下方连接有用于头壳顶部钻孔的第一多轴器,所述第一多轴器的下方连接有第一连板,所述第一连板的下方设置有压板,且压板与第一连板之间连接有弹簧,所述后方钻孔装置包括位于夹具后方的副滑架,所述副滑架位于第二攻丝动力头的后方并滑动连接在机床的上方,所述副滑架后方连接有第三钻孔动力头。A drilling and tapping device for head shell holes, characterized in that it includes a machine tool, and a fixture that is slidably connected to the center of the machine tool to clamp the head shell, and connected to the side of the machine tool to drill and tap the head shell. Drilling and tapping device, top drilling and tapping device and rear drilling device, the side drilling and tapping device includes a side frame located at the side of the fixture, a side slide plate slidably connected above the side frame, and a first side slide plate connected above the side slide plate. Drilling power head and first tapping power head, the top drilling and tapping device includes a stand above the fixture, and a second drilling power head and a second tapping power head connected above the stand, the first Between the second drilling power head and the first drilling power head, between the second tapping power head and the first tapping power head are corresponding to each other, and the bottom of the second drilling power head is connected with a hole for the top of the head shell The first multi-axis device, the bottom of the first multi-axis device is connected with a first connecting plate, the bottom of the first connecting plate is provided with a pressing plate, and a spring is connected between the pressing plate and the first connecting plate, and the The rear drilling device includes an auxiliary carriage positioned at the back of the clamp, the auxiliary carriage is located behind the second tapping power head and is slidably connected above the machine tool, and the third drilling power head is connected to the rear of the auxiliary carriage.
- 根据权利要求1所述的一种头壳孔位钻攻装置,其特征在于:所述机床上表面连接有主滑轨与主丝杆,所述夹具下方连接有主滑台,所述主滑台滑动连接在主滑轨上方,且主滑台与主丝杆之间螺纹连接,机床的上方还连接有配置成驱动主丝杆旋转的主机。A head shell hole drilling device according to claim 1, characterized in that: the upper surface of the machine tool is connected with a main slide rail and a main screw rod, and a main slide table is connected under the clamp, and the main slide The table is slidably connected above the main slide rail, and the main slide table is threadedly connected with the main screw rod, and a host machine configured to drive the main screw rod to rotate is also connected above the machine tool.
- 根据权利要求2所述的一种头壳孔位钻攻装置,其特征在于:所述夹具包括靠板,及连接在靠板一侧配置成放置头壳的撑板,所述撑板的外侧活动连接有配置成夹持头壳的夹爪,靠板的另一侧连接有配置成驱动夹爪松紧夹缸,且靠板的表面设置有定位柱与导孔。A head shell hole drilling device according to claim 2, characterized in that: the clamp includes a backing plate, and a support plate connected to one side of the back plate and configured to place the head shell, and the outer side of the support plate Jaws configured to clamp the head shell are movably connected, and the other side of the backing plate is connected to an elastic clamping cylinder configured to drive the jaws, and the surface of the backing plate is provided with positioning posts and guide holes.
- 根据权利要求1所述的一种头壳孔位钻攻装置,其特征在于:所述侧滑板的上方连接有旋座,所述旋座的上方活动连接有配置成固定第一钻孔动力头与第一攻丝动力头的转台,所述旋座的中央连接有芯轴,旋座的表面开设有环绕芯轴外侧的弧槽,所述芯轴与转台之间转动连接,所述转台的下方连接有与弧槽相互卡接的锁杆。The head shell hole drilling device according to claim 1, characterized in that: a rotary seat is connected above the side slide plate, and a rotary seat configured to fix the first drilling power head is movably connected to the top of the rotary seat With the turntable of the first tapping power head, the center of the rotary seat is connected with a mandrel, and the surface of the rotary seat is provided with an arc groove around the outer side of the mandrel, and the mandrel is connected to the turntable in rotation, and the turntable The lower part is connected with a lock bar which engages with the arc groove.
- 根据权利要求4所述的一种头壳孔位钻攻装置,其特征在于:所述侧架上方连接有侧滑轨,所述侧滑板滑动连接在侧滑轨的中央,且侧架的中央活动连接有与侧滑板螺纹连接的侧丝杆。A head shell hole drilling device according to claim 4, characterized in that: a side slide rail is connected above the side frame, the side slide plate is slidably connected to the center of the side slide rail, and the center of the side frame A side lead screw threaded with the side slide plate is movably connected.
- 根据权利要求1所述的一种头壳孔位钻攻装置,其特征在于:所述机床的上表面还连接有副滑轨,所述副滑架滑动连接在副滑轨的中央,且第三钻孔动力头的侧方连接有第三多轴器,所述第三多轴器与副滑架相连。A head shell hole drilling device according to claim 1, characterized in that: the upper surface of the machine tool is also connected with an auxiliary slide rail, and the auxiliary slide frame is slidably connected to the center of the auxiliary slide rail, and the second The side of the three-drilling power head is connected with a third multi-axis device, and the third multi-axis device is connected with the auxiliary carriage.
- 根据权利要求6所述的一种头壳孔位钻攻装置,其特征在于:所述第一多轴器与第一连板相连,压板的上表面连接有连杆,所述连杆贯穿第一连板,且弹簧位于连杆的中央。The head shell hole drilling device according to claim 6, characterized in that: the first multi-axis device is connected with the first connecting plate, the upper surface of the pressing plate is connected with a connecting rod, and the connecting rod runs through the first connecting plate. A connecting plate, and the spring is located in the center of the connecting rod.
- 根据权利要求7所述的一种头壳孔位钻攻装置,其特征在于:所述第二攻丝动力头下方连接有第二多轴器,所述第二多轴器侧方连接有第二连板,所述第一连板、压板与机床之间、第二连板与机床之间均连接有导柱。The drilling and tapping device for head shell holes according to claim 7, characterized in that: a second multi-axis device is connected under the second tapping power head, and a second multi-axis device is connected to the side of the second multi-axis device. For the second connecting plate, there are guide posts connected between the first connecting plate, between the pressing plate and the machine tool, and between the second connecting plate and the machine tool.
- 根据权利要求8所述的一种头壳孔位钻攻装置,其特征在于:所述第一多轴器、第三多轴器与第一钻孔动力头的端部均连接有钻头,所述第二多轴器与第二攻丝动力头的端部均连接有丝锥。A head shell hole drilling device according to claim 8, characterized in that: the first multi-axis device, the third multi-axis device and the end of the first drilling power head are all connected with a drill bit, so Taps are connected to the ends of the second multi-axis device and the second tapping power head.
- 根据权利要求9所述的一种头壳孔位钻攻装置,其特征在于:所述第一多轴器、第二多轴器、第三多轴器、第一钻孔动力头与第一攻丝动力头的侧方均设置有喷水管,所述机床的侧方设置有水箱,水箱内部设置有水泵,所述喷水管、水箱与水泵之间相连通。A head shell hole drilling device according to claim 9, characterized in that: the first multi-axis device, the second multi-axis device, the third multi-axis device, the first drilling power head and the first multi-axis device The side of the tapping power head is provided with a water spray pipe, the side of the machine tool is provided with a water tank, and the inside of the water tank is provided with a water pump, and the water spray pipe, the water tank and the water pump are connected.
- 根据权利要求1至10中任一项所述的一种头壳孔位钻攻装置,其特征在于:所述侧方钻攻装置设置有两组并分别位于夹具的两侧。The head shell hole drilling device according to any one of claims 1 to 10, characterized in that: the side drilling and tapping devices are provided with two groups and are respectively located on both sides of the clamp.
- 一种通过权利要求11所述的头壳孔位钻攻装置对头壳进行加工的方法,所述方法包括以下步骤:A method for processing the head shell by the head shell hole drilling device according to claim 11, said method comprising the following steps:将头壳放置在撑板上,通过定位柱对头壳的安装位置进行限位,以及通过夹缸驱动夹爪将头壳固定;Place the head shell on the support plate, limit the installation position of the head shell through the positioning column, and fix the head shell through the clamp cylinder to drive the jaws;主机驱动主丝杆旋转用以带动主滑台在主滑轨上滑移;The host drives the main screw to rotate to drive the main sliding table to slide on the main slide rail;当主滑台驱动夹具及所夹持的头壳移动到第一多轴器下方时,第二钻孔动力头驱动第一多轴器下降,使压板在弹簧的作用下抵压在头壳上方,并通过第二钻孔动力头的继续下降使得第一多轴器对头壳进行钻孔加工,其中第一多轴器的下降通过连杆与导柱被导向。When the main slide drive fixture and the clamped head shell move below the first multi-axis device, the second drilling power head drives the first multi-axis device down, so that the pressure plate is pressed against the top of the head shell under the action of the spring. And through the continuous decline of the second drilling head, the first multi-axis device drills the head shell, wherein the descent of the first multi-axis device is guided through the connecting rod and the guide post.
- 根据权利要求12所述的方法,还包括以下步骤:The method according to claim 12, further comprising the steps of:位于夹具侧方的第一钻孔动力头对头壳侧方孔位进行钻孔处理。The first drilling power head located on the side of the fixture drills the holes on the side of the head shell.
- 根据权利要求13所述的方法,还包括以下步骤:The method according to claim 13, further comprising the steps of:当头壳顶部与侧方钻孔完成后,第一钻孔动力头与第二钻孔动力头回位,压板松开对头壳的抵压,而后启动主机驱动主丝杆带动主滑台与夹具滑移到第二多轴器下方时停止主机的运行;When the top and side of the head shell are drilled, the first drilling power head and the second drilling power head return to their positions, the pressure plate releases the pressure on the head shell, and then the main machine is started to drive the main screw to drive the main slide table and the fixture to slide. Stop the operation of the main machine when moving under the second multi-axis;启动第一攻丝动力头与第二攻丝动力头,使得第一攻丝动力头对头壳侧方孔位进行攻丝加工。Start the first tapping power head and the second tapping power head, so that the first tapping power head performs tapping on the side hole of the head shell.
- 根据权利要求14所述的方法,还包括以下步骤:The method according to claim 14, further comprising the steps of:第二攻丝动力头驱动第二多轴器对头壳顶部多孔位进行攻丝处理。The second tapping power head drives the second multi-axis device to perform tapping processing on the porous position on the top of the head shell.
- 根据权利要求15所述的方法,还包括以下步骤:The method according to claim 15, further comprising the steps of:第三钻孔动力头驱动第三多轴器对头壳后方进行钻孔加工。The third drilling power head drives the third multi-axis device to perform drilling processing on the rear of the head shell.
- 根据权利要求16所述的方法,还包括以下步骤:The method according to claim 16, further comprising the steps of:第一攻丝动力头、第二攻丝动力头与第三钻孔动力头回位,同时主机反转启动,主机驱动主丝杆进行相应旋转,使得主滑台在主滑轨上带动夹具回到初始位置,能够再次对头壳进行加工。The first tapping power head, the second tapping power head and the third drilling power head return to their positions, and at the same time, the main machine reverses and starts, and the main machine drives the main screw to rotate accordingly, so that the main slide table drives the fixture back on the main slide rail. To the initial position, the head shell can be processed again.
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