WO2022241902A1 - Industrial robot-based intelligent fabrication device - Google Patents

Industrial robot-based intelligent fabrication device Download PDF

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Publication number
WO2022241902A1
WO2022241902A1 PCT/CN2021/101768 CN2021101768W WO2022241902A1 WO 2022241902 A1 WO2022241902 A1 WO 2022241902A1 CN 2021101768 W CN2021101768 W CN 2021101768W WO 2022241902 A1 WO2022241902 A1 WO 2022241902A1
Authority
WO
WIPO (PCT)
Prior art keywords
fixedly connected
shaft
plate
paint
threaded
Prior art date
Application number
PCT/CN2021/101768
Other languages
French (fr)
Chinese (zh)
Inventor
苏春柏
罗鹏
Original Assignee
南京驭逡通信科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 南京驭逡通信科技有限公司 filed Critical 南京驭逡通信科技有限公司
Publication of WO2022241902A1 publication Critical patent/WO2022241902A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B05B13/0228Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00Arrangements for collecting, re-using or eliminating excess spraying material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/20Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising
    • B05B15/25Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising using moving elements, e.g. rotating blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B9/00Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
    • B05B9/03Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
    • B05B9/04Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
    • B05B9/0403Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
    • B05B9/0423Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material for supplying liquid or other fluent material to several spraying apparatus

Definitions

  • the invention relates to the technical field of industrial robot manufacturing, in particular to an intelligent manufacturing device based on industrial robots.
  • An industrial robot is a multi-joint manipulator or a multi-degree-of-freedom machine device for the industrial field. It can perform work automatically. It is a machine that realizes various functions by its own power and control capabilities. It can accept human commands or follow instructions Running pre-programmed programs, modern industrial robots can also act according to the principles and programs formulated by artificial intelligence technology.
  • the object of the present invention is to provide an intelligent manufacturing device based on an industrial robot to solve the problems raised in the above-mentioned background technology.
  • an intelligent manufacturing device based on industrial robots including a base, the top of the base is fixedly connected with a fixed frame, the base is provided with a rotating assembly, and the rotating assembly is fixedly connected
  • a placement seat the placement seat is provided with a fixed chamber, one side of the inner wall of the fixed chamber is rotatably connected with a rotating shaft, one end of the rotating shaft extends to the outside of the placement seat and is fixedly connected with a handle, the rotating shaft
  • the top of the fixing frame is fixedly connected with a storage
  • a liquid tank the top of the liquid storage tank is provided with a liquid inlet funnel, one side of the liquid storage tank is fixedly connected with a connecting plate, and the top of the connecting plate is fixedly connected with a
  • the rotating assembly includes a groove on the top of the base, a drive motor is fixedly connected to the inner wall of the bottom of the groove, the output shaft of the drive motor is fixedly connected to the bottom of the placement seat, and the drive motor can be Make the placement seat drive the parts to rotate, so that the parts can be painted more evenly and easy to use;
  • the output shaft of the drive motor can make the placement seat rotate, and the placement seat can rotate the parts, so that the parts can be painted more evenly.
  • a chute is provided on the bottom inner wall of the fixed chamber, and the bottoms of the two clamping plates extend into the chute and are slidably connected with the bottom inner wall of the chute, and the chute can clamp The plate is limited to prevent the clamping plate from rotating with the rotating shaft.
  • one side of the clamping plate is fixedly connected with a buffer pad, and the thickness of the buffer pad is 2 to 5 cm.
  • the friction force can be increased through the buffer pad to improve the stability of clamping parts. performance while avoiding damage to components.
  • a fixed plate is fixedly connected to the inner wall on the other side of the fixed chamber, and the top of the fixed plate is rotatably connected to a threaded shaft, and the top end of the threaded shaft extends above the top of the placement seat and is fixedly connected
  • a handle a threaded plate is threadedly connected to the threaded shaft, one side of the threaded plate is slidingly connected with the inner wall of the other side of the fixed chamber, the other side of the threaded plate is fixedly connected with a limit gear, and the rotating shaft
  • the upper fixed sleeve is provided with a driving gear, and the limiting gear is meshed with the driving gear.
  • the threaded plate By rotating the threaded shaft, the threaded plate can drive the limiting gear to move downward, so that the limiting gear can be meshed with the driving gear, so that the The rotating shaft is limited to prevent the rotating shaft from rotating randomly, resulting in unstable position of the parts;
  • the buffer pad Due to the setting of the buffer pad, it can not only increase the friction force, improve the stability of fixing the parts, but also prevent damage to the parts.
  • turn the threaded shaft, and the threaded shaft can move the threaded plate downwards.
  • the plate can drive the limit gear to move downwards, so that the limit gear can be meshed with the driving gear, so that the rotating shaft can be limited to prevent the rotating shaft from rotating arbitrarily, causing the position of the parts to be unstable.
  • a stirring motor is fixedly connected to the top inner wall of the liquid storage tank
  • a stirring shaft is fixedly connected to the output shaft of the stirring motor
  • the bottom end of the stirring shaft is connected to the bottom inner wall of the liquid storage tank.
  • Rotational connection the stirring shaft is fixedly connected with a plurality of stirring rods
  • the stirring shaft can drive a plurality of stirring rods to rotate through the stirring motor, so that the paint in the liquid storage tank can be stirred, which can not only make the paint more uniform, but also It can prevent the paint from solidifying and affect the use;
  • the output shaft of the stirring motor can make the stirring shaft drive multiple stirring rods to rotate, so that the paint in the liquid storage tank can be stirred, which can not only make the paint more uniform, but also prevent the paint from solidifying and affect the use
  • the purification assembly includes a horizontal plate fixedly connected to one side of the fixed frame, a purification box is fixedly connected to the top of the horizontal plate, a door is arranged on the purification box, and the two sides of the purification box are
  • the inner walls are fixedly connected with support plates, the tops of the two support plates are provided with the same activated carbon mesh plate, the top of the purification box is fixedly connected with a suction fan, and the input end of the suction fan is sealed and fixedly connected with a suction pipe.
  • One end of the suction pipe extends into the fixed frame and is provided with a suction hood; the output end of the suction fan extends into the purification box and is sealed and fixedly connected with the top of the purification box; one side of the purification box is provided with
  • the exhaust pipe, through the suction fan, can make the suction pipe and the suction hood generate suction, so that the gas generated during the painting process can be absorbed, and transmitted to the purification box through the output end, and the activated carbon mesh plate can remove harmful substances in the gas Adsorption is carried out, so that the gas can be purified, and the purified gas can be discharged through the exhaust pipe, so as to avoid damage to the staff caused by paint splashing in the air;
  • the suction fan can make the suction pipe and the suction hood generate suction, so that the gas generated during the painting process can be absorbed, and transmitted to the purification box through the output end, and the activated carbon screen can remove harmful substances in the gas. Adsorption, so that the gas can be purified, and the purified gas can be discharged through the exhaust pipe, so as to prevent the paint from splashing in the air and causing damage to the staff.
  • two limit rods are symmetrically and fixedly connected to the bottom of the placement seat, an annular groove is opened on the top of the base, and the bottom ends of the two limit rods are slidingly connected to the bottom inner wall of the annular groove , through the circular sliding of the two limit rods in the annular groove, the rotation of the placement seat can be made more stable.
  • the present invention can make the two clamping plates close to each other by rotating the rotating shaft, so that the parts can be clamped and fixed, and the friction force can be increased through the buffer pad to improve the stability of the parts clamping, and at the same time it can
  • the threaded plate can drive the limit gear to move downward, so that the limit gear can mesh with the driving gear, so that the rotation shaft can be limited to prevent the rotation shaft from rotating randomly, causing damage to the shaft. Parts are not securely positioned.
  • the present invention can transfer the paint in the liquid storage tank to the paint spray pipe through the liquid pump, and then evenly spray it out from multiple nozzles, and the drive motor can make the placement seat drive the parts to rotate, so that the parts can be painted more easily. It is uniform and easy to use.
  • the stirring shaft can drive multiple stirring rods to rotate through the stirring motor, so that the paint in the liquid storage tank can be stirred, which can not only make the paint more uniform, but also prevent the paint from solidifying and affecting the use.
  • the present invention can make the suction pipe and the suction hood generate suction through the suction fan, so that the gas generated during the painting process can be absorbed, and transmitted to the purification box through the output end, and the activated carbon screen can remove harmful substances in the gas. Adsorption is carried out, so that the gas can be purified, and the purified gas can be discharged through the exhaust pipe, so as to prevent the paint from splashing in the air and causing damage to the staff.
  • the invention has reasonable structure and convenient operation.
  • the two clamping plates can be made close to each other by rotating the rotating shaft, so that the parts can be clamped and fixed conveniently.
  • the parts can be evenly sprayed with paint by a plurality of nozzles on the paint spraying pipe without manual work.
  • the operation improves the work efficiency, and at the same time, it can purify the gas generated by spray painting, which improves the environmental protection.
  • Fig. 1 is the front view of the present invention
  • Fig. 2 is a sectional view of the placement seat of the present invention
  • Fig. 3 is a cross-sectional view of the purification box of the present invention.
  • Fig. 4 is a partial three-dimensional diagram of the present invention.
  • Fig. 5 is an enlarged view of the structure at A in Fig. 2 of the present invention.
  • this embodiment provides a kind of intelligent manufacturing device based on industrial robot, comprises base 1, and the top of base 1 is fixedly connected with fixing frame 28, and base 1 is provided with rotating assembly, and rotating assembly
  • the top is fixedly connected with a placement seat 2, and the placement seat 2 is provided with a fixed chamber 3, and the inner wall of one side of the fixed chamber 3 is rotatably connected with a rotating shaft 4, and one end of the rotating shaft 4 extends to the outside of the placement seat 2 and is fixedly connected with a handle
  • the rotating shaft 4 is symmetrically provided with two sections of opposite threads, and the two sections of opposite threads are all screwed with a clamping plate 5.
  • the rotating shaft 4 is symmetrically provided with two sections of opposite threads, when the rotating shaft 4 rotates, the two sections can be made
  • the two clamping plates 5 are close to each other, which is convenient for parts to be clamped.
  • the tops of the two clamping plates 5 all extend above the top of the placement seat 2, and the top of the fixing frame 28 is fixedly connected with a liquid storage tank 6, which The top of the 6 is provided with a liquid inlet funnel 27, through which the paint is conveniently added to the liquid storage tank 6, one side of the liquid storage tank 6 is fixedly connected with a connection plate, and the top of the connection plate is fixedly connected with a liquid suction pump 7,
  • the input end of the liquid suction pump 7 extends into the liquid storage tank 6 and is sealed and fixedly connected with one side of the liquid storage tank 6.
  • the top inner wall of the fixed frame 28 is symmetrically fixedly connected with two connecting posts, and the bottom ends of the two connecting posts Fixedly connected with the same paint spray pipe 9, the bottom of the paint spray pipe 9 is provided with a nozzle 26, the output end of the pump 7 is sealed and fixedly connected with a connecting pipe 8, and one end of the connecting pipe 8 extends into the fixed frame 28 and connects with the spray paint
  • One side of the pipe 9 is sealed and fixedly connected, and the paint in the liquid storage tank 6 can be extracted through the pump 7, and can be transferred to the paint spraying pipe 9 through the connecting pipe 8. Since the paint spraying pipe 9 is evenly equipped with a plurality of nozzles 26, Thereby, parts can be evenly painted, and the fixing frame 28 is provided with a purification assembly.
  • the rotating assembly includes a groove on the top of the base 1, the bottom inner wall of the groove is fixedly connected with a drive motor 10, the output shaft of the drive motor 10 is fixedly connected with the bottom of the placement seat 2, and the drive motor 10 can make the placement seat 2 drive the zero
  • the parts are rotated, so that the parts can be painted more evenly and convenient to use.
  • the bottom of the placement seat 2 is symmetrically fixedly connected with two limit rods 16, and the top of the base 1 is provided with an annular groove, and the bottom ends of the two limit rods 16 are all slidably connected with the bottom inner wall of the annular groove. 16 slides annularly in the annular groove, which can make the placement seat 2 rotate more firmly.
  • the bottom inner wall of the fixed chamber 3 is provided with a chute 24, and the bottoms of the two clamping plates 5 all extend into the chute 24 and are slidably connected with the bottom inner wall of the chute 24, and the chute 24 can carry out clamping plate 5.
  • the limit prevents the clamping plate 5 from rotating with the rotating shaft 4 .
  • clamping plate 5 One side of clamping plate 5 is fixedly connected with buffer pad 23, and the thickness of buffer pad 23 is two to five centimetres, and buffer pad 23 is elastic rubber, has good elasticity, can increase frictional force by buffer pad 4, improves the alignment.
  • the stability of the component clamping can avoid damage to the component at the same time.
  • the other side inner wall of the fixed chamber 3 is fixedly connected with a fixed plate, the top of the fixed plate is rotatably connected with a threaded shaft 17, and the top of the threaded shaft 17 extends above the top of the placement seat 2 and is fixedly connected with a handle.
  • the threaded shaft 17 is threadedly connected with a threaded plate 18.
  • the threaded plate 18 is provided with a threaded hole. The threaded shaft 17 runs through the threaded hole and is threaded with the threaded hole.
  • the inner wall of the other side of the chamber 3 is slidingly connected, and the threaded plate 18 slides with the inner wall of the other side of the fixed chamber 3, which can prevent the threaded plate 18 from rotating with the threaded shaft 17, and the other side of the threaded plate 18 is fixedly connected with the limit gear 19.
  • the fixed sleeve on the rotating shaft 4 is provided with a driving gear 20, and the limit gear 19 is meshed with the driving gear 20.
  • the limit gear 19 can be meshed with the driving gear 20.
  • the threaded shaft 17 can be rotated, and the threaded shaft 17 can make the threaded plate 18 Moving down, the threaded plate 18 can drive the limit gear 19 to move downward, so that the limit gear 19 can be meshed with the driving gear 20, so that the rotating shaft 4 can be limited to prevent the rotating shaft 4 from rotating arbitrarily, causing damage to the parts.
  • the liquid pump 7 can extract the paint in the liquid storage tank 6, and input it into the paint spray pipe 9 through the connecting pipe 8, and then evenly Eject, at this moment drive motor 10 can be started, the output shaft of drive motor 10 can make placement seat 2 rotate, placement seat 2 can make parts rotate, can make parts spray paint more evenly like this.
  • the purification assembly includes a horizontal plate fixedly connected to one side of the fixed frame 28, the top of the horizontal plate is fixedly connected with a purification box 11, the purification box 11 is provided with a door, and the inner walls of both sides of the purification box 11 are fixedly connected with a support plate 25 , the tops of the two support plates 25 are provided with the same activated carbon mesh plate 12, through the box door, the purification box 11 can be opened, which is convenient for placing and taking the activated carbon mesh plate 12, and is convenient for cleaning or replacing the activated carbon mesh plate 12 , the top of the purification box 11 is fixedly connected with a suction fan 13, the input end of the suction fan 13 is sealed and fixedly connected with a suction pipe 14, and one end of the suction pipe 14 extends into the fixed frame 28 and is provided with a suction hood, the suction hood It is trumpet-shaped, which can increase the adsorption area.
  • the output end of the suction fan 13 extends into the purification box 11 and is sealed and fixedly connected with the top of the purification box 11.
  • One side of the purification box 11 is provided with an exhaust pipe 15. 13 can make the suction pipe 14 and the suction hood generate suction, so that the gas generated during the painting process can be absorbed and transported to the purification box 11 through the output end.
  • the activated carbon mesh plate 12 can absorb harmful substances in the gas, Thereby, the gas can be purified, and the purified gas can be discharged through the exhaust pipe 15, so as to prevent the paint from splashing and floating in the air and causing damage to the staff.
  • the activated carbon mesh plate 12 is placed on the two supporting plates 25, Furthermore, it is convenient to replace the activated carbon mesh plate 12, which is convenient and quick, and the activated carbon mesh plate 12 can not only adsorb harmful parts in the gas, but also block impurities in the air, further improving the purification effect.
  • the top inner wall of the liquid storage tank 6 is fixedly connected with a stirring motor 21, and the output shaft of the stirring motor 21 is fixedly connected with a stirring shaft 22, and the bottom of the stirring shaft 22 is rotationally connected with the bottom inner wall of the liquid storage tank 6.
  • a plurality of stirring rods are fixedly connected, and the stirring shaft 22 can be used to drive a plurality of stirring rods to rotate through the stirring motor 21, so that the paint in the liquid storage tank 6 can be stirred. , not only can prevent the paint from solidifying, which will affect the use, but also can make the paint more uniform, improve the quality of the paint inside, and save resources, avoid the paint from solidifying and cannot be used.
  • the output shaft of the stirring motor 21 can make the stirring shaft 22 drive a plurality of stirring rods to rotate, thereby the paint in the liquid storage tank 6 can be stirred, which can make the paint more even and prevent the paint from solidifying again. Affect the use.
  • the suction fan 13 can be started.
  • the suction fan 13 can make the suction pipe 14 and the suction hood generate suction, so that the gas generated during the painting process can be absorbed and transmitted to the purification box 11 through the output end.
  • the activated carbon mesh plate 12 can absorb harmful substances in the gas, thereby purifying the gas, and the purified gas can be discharged through the exhaust pipe 15, so as to avoid damage to the staff caused by paint splashing in the air.

Abstract

Disclosed is an industrial robot-based intelligent fabrication device, comprising a base; a top part of the base is fixedly connected to a fixing frame, the base is provided with a rotating assembly, a placing seat is fixedly connected to the rotating assembly, the placing seat is provided with a fixed chamber, a rotary shaft is rotatably connected to an inner wall on one side of the fixed chamber, one end of the rotary shaft extends to an outer side of the placing seat and is fixedly connected to a handle, two opposite threads are symmetrically provided on the rotary shaft, and a clamping plate is threadedly connected on each of the two opposite threads. The present invention has a reasonable structure and convenient operation. By rotating a rotary shaft, two clamping plates can be brought close to one another, thereby facilitating the clamping and fixing of a part; in addition, by means of multiple nozzles on a paint spray pipe, the part can be evenly painted without manual operation, which improves work efficiency; meanwhile, gas generated by spray painting can be purified, which improves environmental friendliness.

Description

一种基于工业机器人的智能制造装置An intelligent manufacturing device based on industrial robots 技术领域technical field
本发明涉及工业机器人制造技术领域,具体为一种基于工业机器人的智能制造装置。 The invention relates to the technical field of industrial robot manufacturing, in particular to an intelligent manufacturing device based on industrial robots.
背景技术Background technique
工业机器人是面向工业领域的多关节机械手或多自由度的机器装置,它能自动执行工作,是靠自身动力和控制能力来实现各种功能的一种机器,它可以接受人类指挥,也可以按照预先编排的程序运行,现代的工业机器人还可以根据人工智能技术制定的原则纲领行动。An industrial robot is a multi-joint manipulator or a multi-degree-of-freedom machine device for the industrial field. It can perform work automatically. It is a machine that realizes various functions by its own power and control capabilities. It can accept human commands or follow instructions Running pre-programmed programs, modern industrial robots can also act according to the principles and programs formulated by artificial intelligence technology.
现有的在对工业机器人制造中,需要对其零部件进行喷漆加工,目前通常是人工操作,智能化较低,工作效率低下,且不便于对零部件进行固定,所以这里设计了一种基于工业机器人的智能制造装置,以便于解决上述问题。In the existing manufacturing of industrial robots, the parts need to be painted and processed. At present, it is usually manual operation, with low intelligence, low work efficiency, and it is not convenient to fix the parts. Therefore, a design based on An intelligent manufacturing device of an industrial robot, in order to solve the above problems.
技术问题technical problem
本发明的目的在于提供一种基于工业机器人的智能制造装置,以解决上述背景技术中提出的问题。The object of the present invention is to provide an intelligent manufacturing device based on an industrial robot to solve the problems raised in the above-mentioned background technology.
技术解决方案technical solution
为实现上述目的,本发明提供如下技术方案:一种基于工业机器人的智能制造装置,包括底座,所述底座的顶部固定连接有固定架,所述底座上设有转动组件,转动组件上固定连接有放置座,所述放置座上设有固定腔室,所述固定腔室的一侧内壁上转动连接有转轴,所述转轴的一端延伸至放置座的外侧并固定连接有把手,所述转轴上对称设有两段相反的螺纹,两段相反的螺纹上均螺纹连接有夹紧板,两个夹紧板的顶部均延伸至放置座的顶部上方,所述固定架的顶部固定连接有储液箱,所述储液箱的顶部设有进液漏斗,所述储液箱的一侧固定连接有连接板,连接板的顶部固定连接有抽液泵,所述抽液泵的输入端延伸至储液箱内并与储液箱的一侧密封固定连接,所述固定架的顶部内壁上对称固定连接有两个连接柱,两个连接柱的底端固定连接有同一个喷漆管,所述喷漆管的底部均与设有喷头,所述抽液泵的输出端密封固定连接有连接管,所述连接管的一端延伸至固定架内并与喷漆管的一侧密封固定连接,所述固定架上设有净化组件;In order to achieve the above object, the present invention provides the following technical solutions: an intelligent manufacturing device based on industrial robots, including a base, the top of the base is fixedly connected with a fixed frame, the base is provided with a rotating assembly, and the rotating assembly is fixedly connected There is a placement seat, the placement seat is provided with a fixed chamber, one side of the inner wall of the fixed chamber is rotatably connected with a rotating shaft, one end of the rotating shaft extends to the outside of the placement seat and is fixedly connected with a handle, the rotating shaft There are two sections of opposite threads arranged symmetrically on the top, and the two sections of opposite threads are threaded with clamping plates, and the tops of the two clamping plates all extend above the top of the placement seat, and the top of the fixing frame is fixedly connected with a storage A liquid tank, the top of the liquid storage tank is provided with a liquid inlet funnel, one side of the liquid storage tank is fixedly connected with a connecting plate, and the top of the connecting plate is fixedly connected with a liquid suction pump, and the input end of the liquid suction pump extends into the liquid storage tank and sealed and fixedly connected with one side of the liquid storage tank, two connecting columns are symmetrically fixedly connected to the inner wall of the top of the fixing frame, and the bottom ends of the two connecting columns are fixedly connected to the same paint spraying pipe, so The bottoms of the paint spray pipes are all connected with spray nozzles, and the output end of the pump is sealed and fixedly connected with a connecting pipe, and one end of the connecting pipe extends into the fixing frame and is sealed and fixedly connected with one side of the paint spray pipe. A purification component is arranged on the fixing frame;
将需要喷漆的零部件放置在放置座上并位于两个夹紧板之间,然后转动转轴,转轴可以使两个夹紧板相互靠近,从而可以将零部件进行夹紧固定,使零部件在喷漆过程中不会发生位移,提高了加工质量,启动抽液泵,抽液泵可以将储液箱内的油漆进行抽出,通过连接管输入至喷漆管内,再由喷漆管上的多个喷头均匀喷出。Place the parts to be painted on the placement seat and between the two clamping plates, then turn the rotating shaft, the rotating shaft can make the two clamping plates close to each other, so that the parts can be clamped and fixed, so that the parts are in the There will be no displacement during the painting process, which improves the processing quality. Start the liquid suction pump, which can pump out the paint in the liquid storage tank, input it into the paint spray pipe through the connecting pipe, and then evenly spray the paint with multiple nozzles on the paint spray pipe squirt.
在进一步的实施例中,所述转动组件包括开设在底座顶部的凹槽,凹槽的底部内壁上固定连接有驱动电机,所述驱动电机的输出轴与放置座的底部固定连接,驱动电机可以使放置座带动零部件进行转动,从而可以使零部件喷漆更加均匀,方便使用;In a further embodiment, the rotating assembly includes a groove on the top of the base, a drive motor is fixedly connected to the inner wall of the bottom of the groove, the output shaft of the drive motor is fixedly connected to the bottom of the placement seat, and the drive motor can be Make the placement seat drive the parts to rotate, so that the parts can be painted more evenly and easy to use;
启动驱动电机,驱动电机的输出轴可以使放置座进行转动,放置座可以使零部件进行转动,这样可以使零部件喷漆更加均匀。Start the drive motor, the output shaft of the drive motor can make the placement seat rotate, and the placement seat can rotate the parts, so that the parts can be painted more evenly.
在进一步的实施例中,所述固定腔室的底部内壁上开设有滑槽,两个夹紧板的底部均延伸至滑槽内并与滑槽的底部内壁滑动连接,滑槽可以对夹紧板进行限位,防止夹紧板随着转轴转动。In a further embodiment, a chute is provided on the bottom inner wall of the fixed chamber, and the bottoms of the two clamping plates extend into the chute and are slidably connected with the bottom inner wall of the chute, and the chute can clamp The plate is limited to prevent the clamping plate from rotating with the rotating shaft.
在进一步的实施例中,所述夹紧板的一侧固定连接有缓冲垫,所述缓冲垫的厚度为二到五厘米,通过缓冲垫可以增大摩擦力,提高对零部件夹持的稳固性,同时可以避免对零部件造成损伤。In a further embodiment, one side of the clamping plate is fixedly connected with a buffer pad, and the thickness of the buffer pad is 2 to 5 cm. The friction force can be increased through the buffer pad to improve the stability of clamping parts. performance while avoiding damage to components.
在进一步的实施例中,所述固定腔室的另一侧内壁上固定连接有固定板,固定板的顶部转动连接有螺纹轴,所述螺纹轴的顶端延伸至放置座的顶部上方并固定连接有手柄,所述螺纹轴上螺纹连接有螺纹板,所述螺纹板的一侧与固定腔室的另一侧内壁滑动连接,所述螺纹板的另一侧固定连接有限位齿轮,所述转轴上固定套设有主动齿轮,所述限位齿轮与主动齿轮相啮合,通过转动螺纹轴,可以使螺纹板带动限位齿轮向下移动,使限位齿轮能够与主动齿轮相啮合,这样可以对转轴进行限位,防止转轴随意转动,造成对零部件位置不稳固;In a further embodiment, a fixed plate is fixedly connected to the inner wall on the other side of the fixed chamber, and the top of the fixed plate is rotatably connected to a threaded shaft, and the top end of the threaded shaft extends above the top of the placement seat and is fixedly connected There is a handle, a threaded plate is threadedly connected to the threaded shaft, one side of the threaded plate is slidingly connected with the inner wall of the other side of the fixed chamber, the other side of the threaded plate is fixedly connected with a limit gear, and the rotating shaft The upper fixed sleeve is provided with a driving gear, and the limiting gear is meshed with the driving gear. By rotating the threaded shaft, the threaded plate can drive the limiting gear to move downward, so that the limiting gear can be meshed with the driving gear, so that the The rotating shaft is limited to prevent the rotating shaft from rotating randomly, resulting in unstable position of the parts;
由于设置了缓冲垫,既可以增大摩擦力,提高对零部件固定的稳定性,又可以防止对零部件造成损伤,夹紧之后,转动螺纹轴,螺纹轴可以使螺纹板向下移动,螺纹板可以带动限位齿轮向下移动,从而可以使限位齿轮与主动齿轮相啮合,这样可以对转轴进行限位,防止转轴随意转动,造成对零部件位置不稳固。Due to the setting of the buffer pad, it can not only increase the friction force, improve the stability of fixing the parts, but also prevent damage to the parts. After clamping, turn the threaded shaft, and the threaded shaft can move the threaded plate downwards. The plate can drive the limit gear to move downwards, so that the limit gear can be meshed with the driving gear, so that the rotating shaft can be limited to prevent the rotating shaft from rotating arbitrarily, causing the position of the parts to be unstable.
在进一步的实施例中,所述储液箱的顶部内壁上固定连接有搅拌电机,所述搅拌电机的输出轴上固定连接有搅拌轴,所述搅拌轴的底端与储液箱的底部内壁转动连接,所述搅拌轴上固定连接有多个搅拌杆,通过搅拌电机可以使搅拌轴带动多个搅拌杆转动,从而可以对储液箱内的油漆进行搅拌,既可以使油漆更加均匀,又可以防止油漆发生凝固,影响使用;In a further embodiment, a stirring motor is fixedly connected to the top inner wall of the liquid storage tank, a stirring shaft is fixedly connected to the output shaft of the stirring motor, and the bottom end of the stirring shaft is connected to the bottom inner wall of the liquid storage tank. Rotational connection, the stirring shaft is fixedly connected with a plurality of stirring rods, the stirring shaft can drive a plurality of stirring rods to rotate through the stirring motor, so that the paint in the liquid storage tank can be stirred, which can not only make the paint more uniform, but also It can prevent the paint from solidifying and affect the use;
启动搅拌电机,搅拌电机的输出轴可以使搅拌轴带动多个搅拌杆转动,从而可以对储液箱内的油漆进行搅拌,既可以使油漆更加均匀,又可以防止油漆发生凝固,影响使用Start the stirring motor, the output shaft of the stirring motor can make the stirring shaft drive multiple stirring rods to rotate, so that the paint in the liquid storage tank can be stirred, which can not only make the paint more uniform, but also prevent the paint from solidifying and affect the use
在进一步的实施例中,所述净化组件包括固定连接在固定架一侧的横板,横板的顶部固定连接有净化箱,所述净化箱上设有箱门,所述净化箱的两侧内壁上均固定连接有支撑板,两个支撑板的顶部设有同一个活性炭网板,所述净化箱的顶部固定连接有吸风机,所述吸风机的输入端密封固定连接有吸风管,所述吸风管的一端延伸至固定架内并设有吸风罩,所述吸风机的输出端延伸至净化箱内并与净化箱的顶部密封固定连接,所述净化箱的一侧设有排气管,通过吸风机可以使吸风管和吸风罩产生吸力,从而可以将喷漆过程中产生的气体进行吸收,通过输出端传输至净化箱内,活性炭网板可以将气体中的有害物质进行吸附,从而可以对气体进行净化,净化后的气体可以通过排气管排出,这样避免油漆溅射飘散在空气中对工作人员造成损害;In a further embodiment, the purification assembly includes a horizontal plate fixedly connected to one side of the fixed frame, a purification box is fixedly connected to the top of the horizontal plate, a door is arranged on the purification box, and the two sides of the purification box are The inner walls are fixedly connected with support plates, the tops of the two support plates are provided with the same activated carbon mesh plate, the top of the purification box is fixedly connected with a suction fan, and the input end of the suction fan is sealed and fixedly connected with a suction pipe. One end of the suction pipe extends into the fixed frame and is provided with a suction hood; the output end of the suction fan extends into the purification box and is sealed and fixedly connected with the top of the purification box; one side of the purification box is provided with The exhaust pipe, through the suction fan, can make the suction pipe and the suction hood generate suction, so that the gas generated during the painting process can be absorbed, and transmitted to the purification box through the output end, and the activated carbon mesh plate can remove harmful substances in the gas Adsorption is carried out, so that the gas can be purified, and the purified gas can be discharged through the exhaust pipe, so as to avoid damage to the staff caused by paint splashing in the air;
启动吸风机,吸风机可以使吸风管和吸风罩产生吸力,从而可以将喷漆过程中产生的气体进行吸收,通过输出端传输至净化箱内,活性炭网板可以将气体中的有害物质进行吸附,从而可以对气体进行净化,净化后的气体可以通过排气管排出,这样避免油漆溅射飘散在空气中对工作人员造成损害。Start the suction fan, the suction fan can make the suction pipe and the suction hood generate suction, so that the gas generated during the painting process can be absorbed, and transmitted to the purification box through the output end, and the activated carbon screen can remove harmful substances in the gas. Adsorption, so that the gas can be purified, and the purified gas can be discharged through the exhaust pipe, so as to prevent the paint from splashing in the air and causing damage to the staff.
在进一步的实施例中,所述放置座的底部对称固定连接有两个限位杆,所述底座的顶部开设有环形槽,两个限位杆的底端均与环形槽的底部内壁滑动连接,通过两个限位杆在环形槽内环形滑动,可以使放置座转动更加稳固。In a further embodiment, two limit rods are symmetrically and fixedly connected to the bottom of the placement seat, an annular groove is opened on the top of the base, and the bottom ends of the two limit rods are slidingly connected to the bottom inner wall of the annular groove , through the circular sliding of the two limit rods in the annular groove, the rotation of the placement seat can be made more stable.
有益效果Beneficial effect
1.本发明通过转动转轴,可以使两个夹紧板相互靠近,从而可以将零部件进行夹紧固定,且通过缓冲垫可以增大摩擦力,提高对零部件夹持的稳固性,同时可以避免对零部件造成损伤,通过转动螺纹轴,可以使螺纹板带动限位齿轮向下移动,使限位齿轮能够与主动齿轮相啮合,这样可以对转轴进行限位,防止转轴随意转动,造成对零部件位置不稳固。1. The present invention can make the two clamping plates close to each other by rotating the rotating shaft, so that the parts can be clamped and fixed, and the friction force can be increased through the buffer pad to improve the stability of the parts clamping, and at the same time it can To avoid damage to parts, by turning the threaded shaft, the threaded plate can drive the limit gear to move downward, so that the limit gear can mesh with the driving gear, so that the rotation shaft can be limited to prevent the rotation shaft from rotating randomly, causing damage to the shaft. Parts are not securely positioned.
2.本发明通过抽液泵可以将储液箱内的油漆传输至喷漆管内,再由多个喷头均匀喷出,通过驱动电机可以使放置座带动零部件进行转动,从而可以使零部件喷漆更加均匀,方便使用,同时通过搅拌电机可以使搅拌轴带动多个搅拌杆转动,从而可以对储液箱内的油漆进行搅拌,既可以使油漆更加均匀,又可以防止油漆发生凝固,影响使用。2. The present invention can transfer the paint in the liquid storage tank to the paint spray pipe through the liquid pump, and then evenly spray it out from multiple nozzles, and the drive motor can make the placement seat drive the parts to rotate, so that the parts can be painted more easily. It is uniform and easy to use. At the same time, the stirring shaft can drive multiple stirring rods to rotate through the stirring motor, so that the paint in the liquid storage tank can be stirred, which can not only make the paint more uniform, but also prevent the paint from solidifying and affecting the use.
3.本发明通过吸风机可以使吸风管和吸风罩产生吸力,从而可以将喷漆过程中产生的气体进行吸收,通过输出端传输至净化箱内,活性炭网板可以将气体中的有害物质进行吸附,从而可以对气体进行净化,净化后的气体可以通过排气管排出,这样避免油漆溅射飘散在空气中对工作人员造成损害。3. The present invention can make the suction pipe and the suction hood generate suction through the suction fan, so that the gas generated during the painting process can be absorbed, and transmitted to the purification box through the output end, and the activated carbon screen can remove harmful substances in the gas. Adsorption is carried out, so that the gas can be purified, and the purified gas can be discharged through the exhaust pipe, so as to prevent the paint from splashing in the air and causing damage to the staff.
本发明结构合理,操作便利,通过转动转轴可以使两个夹紧板相互靠近,从而方便将零部件进行夹持固定,通过喷漆管上的多个喷头可以对零部件均匀的喷漆,不需要人工操作,提高了工作效率,同时可以对喷漆产生的气体进行净化,提高了环保性。The invention has reasonable structure and convenient operation. The two clamping plates can be made close to each other by rotating the rotating shaft, so that the parts can be clamped and fixed conveniently. The parts can be evenly sprayed with paint by a plurality of nozzles on the paint spraying pipe without manual work. The operation improves the work efficiency, and at the same time, it can purify the gas generated by spray painting, which improves the environmental protection.
附图说明Description of drawings
图1为本发明的主视图;Fig. 1 is the front view of the present invention;
图2为本发明的放置座剖视图;Fig. 2 is a sectional view of the placement seat of the present invention;
图3为本发明的净化箱剖视图;Fig. 3 is a cross-sectional view of the purification box of the present invention;
图4为本发明的局部三维图;Fig. 4 is a partial three-dimensional diagram of the present invention;
图5为本发明的图2中A处结构放大图。Fig. 5 is an enlarged view of the structure at A in Fig. 2 of the present invention.
图中:1、底座;2、放置座;3、固定腔室;4、转轴;5、夹紧板;6、储液箱;7、抽液泵;8、连接管;9、喷漆管;10、驱动电机;11、净化箱;12、活性炭网板;13、吸风机;14、吸风管;15、排气管;16、限位杆;17、螺纹轴;18、螺纹板;19、限位齿轮;20、主动齿轮;21、搅拌电机;22、搅拌轴;23、缓冲垫;24、滑槽;25、支撑板;26、喷头;27、进液漏斗;28、固定架。In the figure: 1. base; 2. placement seat; 3. fixed chamber; 4. rotating shaft; 5. clamping plate; 6. liquid storage tank; 7. pumping pump; 8. connecting pipe; 9. paint spraying pipe; 10. Drive motor; 11. Purification box; 12. Activated carbon mesh plate; 13. Suction fan; 14. Suction pipe; 15. Exhaust pipe; 16. Limit rod; 17. Thread shaft; 18. Thread plate; 19 , limit gear; 20, driving gear; 21, stirring motor; 22, stirring shaft; 23, buffer pad; 24, chute; 25, support plate; 26, nozzle; 27, liquid inlet funnel;
本发明的实施方式Embodiments of the present invention
在下文的描述中,给出了大量具体的细节以便提供对本发明更为彻底的理解。然而,对于本领域技术人员而言显而易见的是,本发明可以无需一个或多个这些细节而得以实施。在其他的例子中,为了避免与本发明发生混淆,对于本领域公知的一些技术特征未进行描述。In the following description, numerous specific details are given in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced without one or more of these details. In other examples, some technical features known in the art are not described in order to avoid confusion with the present invention.
实施例1Example 1
请参阅图1-2、图5,本实施例提供了一种基于工业机器人的智能制造装置,包括底座1,底座1的顶部固定连接有固定架28,底座1上设有转动组件,转动组件上固定连接有放置座2,放置座2上设有固定腔室3,固定腔室3的一侧内壁上转动连接有转轴4,转轴4的一端延伸至放置座2的外侧并固定连接有把手,转轴4上对称设有两段相反的螺纹,两段相反的螺纹上均螺纹连接有夹紧板5,由于转轴4上对称设有两段相反螺纹,在转轴4转动的时候,可以使两个夹紧板5相互靠近,方便对零部件进行夹持,两个夹紧板5的顶部均延伸至放置座2的顶部上方,固定架28的顶部固定连接有储液箱6,储液箱6的顶部设有进液漏斗27,通过进液漏斗27便于向储液箱6内添加油漆,储液箱6的一侧固定连接有连接板,连接板的顶部固定连接有抽液泵7,抽液泵7的输入端延伸至储液箱6内并与储液箱6的一侧密封固定连接,固定架28的顶部内壁上对称固定连接有两个连接柱,两个连接柱的底端固定连接有同一个喷漆管9,喷漆管9的底部均与设有喷头26,抽液泵7的输出端密封固定连接有连接管8,连接管8的一端延伸至固定架28内并与喷漆管9的一侧密封固定连接,通过抽液泵7可以将储液箱6内的油漆抽出,通过连接管8可以传输至喷漆管9内,由于喷漆管9上均匀设有多个喷头26,从而可以对零部件进行均匀喷漆,固定架28上设有净化组件。Please refer to Fig. 1-2, Fig. 5, this embodiment provides a kind of intelligent manufacturing device based on industrial robot, comprises base 1, and the top of base 1 is fixedly connected with fixing frame 28, and base 1 is provided with rotating assembly, and rotating assembly The top is fixedly connected with a placement seat 2, and the placement seat 2 is provided with a fixed chamber 3, and the inner wall of one side of the fixed chamber 3 is rotatably connected with a rotating shaft 4, and one end of the rotating shaft 4 extends to the outside of the placement seat 2 and is fixedly connected with a handle The rotating shaft 4 is symmetrically provided with two sections of opposite threads, and the two sections of opposite threads are all screwed with a clamping plate 5. Since the rotating shaft 4 is symmetrically provided with two sections of opposite threads, when the rotating shaft 4 rotates, the two sections can be made The two clamping plates 5 are close to each other, which is convenient for parts to be clamped. The tops of the two clamping plates 5 all extend above the top of the placement seat 2, and the top of the fixing frame 28 is fixedly connected with a liquid storage tank 6, which The top of the 6 is provided with a liquid inlet funnel 27, through which the paint is conveniently added to the liquid storage tank 6, one side of the liquid storage tank 6 is fixedly connected with a connection plate, and the top of the connection plate is fixedly connected with a liquid suction pump 7, The input end of the liquid suction pump 7 extends into the liquid storage tank 6 and is sealed and fixedly connected with one side of the liquid storage tank 6. The top inner wall of the fixed frame 28 is symmetrically fixedly connected with two connecting posts, and the bottom ends of the two connecting posts Fixedly connected with the same paint spray pipe 9, the bottom of the paint spray pipe 9 is provided with a nozzle 26, the output end of the pump 7 is sealed and fixedly connected with a connecting pipe 8, and one end of the connecting pipe 8 extends into the fixed frame 28 and connects with the spray paint One side of the pipe 9 is sealed and fixedly connected, and the paint in the liquid storage tank 6 can be extracted through the pump 7, and can be transferred to the paint spraying pipe 9 through the connecting pipe 8. Since the paint spraying pipe 9 is evenly equipped with a plurality of nozzles 26, Thereby, parts can be evenly painted, and the fixing frame 28 is provided with a purification assembly.
转动组件包括开设在底座1顶部的凹槽,凹槽的底部内壁上固定连接有驱动电机10,驱动电机10的输出轴与放置座2的底部固定连接,驱动电机10可以使放置座2带动零部件进行转动,从而可以使零部件喷漆更加均匀,方便使用。The rotating assembly includes a groove on the top of the base 1, the bottom inner wall of the groove is fixedly connected with a drive motor 10, the output shaft of the drive motor 10 is fixedly connected with the bottom of the placement seat 2, and the drive motor 10 can make the placement seat 2 drive the zero The parts are rotated, so that the parts can be painted more evenly and convenient to use.
放置座2的底部对称固定连接有两个限位杆16,底座1的顶部开设有环形槽,两个限位杆16的底端均与环形槽的底部内壁滑动连接,通过两个限位杆16在环形槽内环形滑动,可以使放置座2转动更加稳固。The bottom of the placement seat 2 is symmetrically fixedly connected with two limit rods 16, and the top of the base 1 is provided with an annular groove, and the bottom ends of the two limit rods 16 are all slidably connected with the bottom inner wall of the annular groove. 16 slides annularly in the annular groove, which can make the placement seat 2 rotate more firmly.
固定腔室3的底部内壁上开设有滑槽24,两个夹紧板5的底部均延伸至滑槽24内并与滑槽24的底部内壁滑动连接,滑槽24可以对夹紧板5进行限位,防止夹紧板5随着转轴4转动。The bottom inner wall of the fixed chamber 3 is provided with a chute 24, and the bottoms of the two clamping plates 5 all extend into the chute 24 and are slidably connected with the bottom inner wall of the chute 24, and the chute 24 can carry out clamping plate 5. The limit prevents the clamping plate 5 from rotating with the rotating shaft 4 .
夹紧板5的一侧固定连接有缓冲垫23,缓冲垫23的厚度为二到五厘米,缓冲垫23为弹性橡胶,具有良好的弹性,通过缓冲垫4可以增大摩擦力,提高对零部件夹持的稳固性,同时可以避免对零部件造成损伤。One side of clamping plate 5 is fixedly connected with buffer pad 23, and the thickness of buffer pad 23 is two to five centimetres, and buffer pad 23 is elastic rubber, has good elasticity, can increase frictional force by buffer pad 4, improves the alignment. The stability of the component clamping can avoid damage to the component at the same time.
固定腔室3的另一侧内壁上固定连接有固定板,固定板的顶部转动连接有螺纹轴17,螺纹轴17的顶端延伸至放置座2的顶部上方并固定连接有手柄,通过设置手柄,可以便于对螺纹轴17进行转动,螺纹轴17上螺纹连接有螺纹板18,螺纹板18上开设有螺纹孔,螺纹轴17贯穿螺纹孔并与螺纹孔螺纹连接,螺纹板18的一侧与固定腔室3的另一侧内壁滑动连接,螺纹板18与固定腔室3的另一侧内壁滑动,可以避免螺纹板18随着螺纹轴17转动,螺纹板18的另一侧固定连接有限位齿轮19,转轴4上固定套设有主动齿轮20,限位齿轮19与主动齿轮20相啮合,通过螺纹轴17的转动,不仅可以使螺纹板18向下移动,还可以使限位齿轮19向下移动,从而可以使限位齿轮19能够与主动齿轮20相啮合,这样可以对转轴4进行限位,防止转轴4随意转动,造成对零部件位置不稳固,通过这样的连接方式,操作便利,且连接稳固,便于后期操作。The other side inner wall of the fixed chamber 3 is fixedly connected with a fixed plate, the top of the fixed plate is rotatably connected with a threaded shaft 17, and the top of the threaded shaft 17 extends above the top of the placement seat 2 and is fixedly connected with a handle. By setting the handle, It can be convenient to rotate the threaded shaft 17. The threaded shaft 17 is threadedly connected with a threaded plate 18. The threaded plate 18 is provided with a threaded hole. The threaded shaft 17 runs through the threaded hole and is threaded with the threaded hole. The inner wall of the other side of the chamber 3 is slidingly connected, and the threaded plate 18 slides with the inner wall of the other side of the fixed chamber 3, which can prevent the threaded plate 18 from rotating with the threaded shaft 17, and the other side of the threaded plate 18 is fixedly connected with the limit gear 19. The fixed sleeve on the rotating shaft 4 is provided with a driving gear 20, and the limit gear 19 is meshed with the driving gear 20. Through the rotation of the threaded shaft 17, not only the threaded plate 18 can be moved downward, but also the limit gear 19 can be moved downward. Move, so that the limit gear 19 can be meshed with the driving gear 20, so that the rotating shaft 4 can be limited, preventing the rotating shaft 4 from rotating at will, causing the position of the parts to be unstable. Through such a connection method, the operation is convenient, and The connection is stable and convenient for later operation.
将需要喷漆的零部件放置在放置座2上并位于两个夹紧板5之间,然后转动转轴4,转轴4可以使两个夹紧板5相互靠近,从而可以将零部件进行夹紧固定,由于设置了缓冲垫23,既可以增大摩擦力,提高对零部件固定的稳定性,又可以防止对零部件造成损伤,夹紧之后,转动螺纹轴17,螺纹轴17可以使螺纹板18向下移动,螺纹板18可以带动限位齿轮19向下移动,从而可以使限位齿轮19与主动齿轮20相啮合,这样可以对转轴4进行限位,防止转轴4随意转动,造成对零部件位置不稳固,然后启动抽液泵7,抽液泵7可以将储液箱6内的油漆进行抽出,通过连接管8输入至喷漆管9内,再由喷漆管9上的多个喷头26均匀喷出,这时可以启动驱动电机10,驱动电机10的输出轴可以使放置座2进行转动,放置座2可以使零部件进行转动,这样可以使零部件喷漆更加均匀。Place the parts to be painted on the placement seat 2 and between the two clamping plates 5, then turn the rotating shaft 4, the rotating shaft 4 can make the two clamping plates 5 approach each other, so that the parts can be clamped and fixed , because the buffer pad 23 is provided, the frictional force can be increased, the stability of fixing the parts can be improved, and the parts can be prevented from being damaged. After clamping, the threaded shaft 17 can be rotated, and the threaded shaft 17 can make the threaded plate 18 Moving down, the threaded plate 18 can drive the limit gear 19 to move downward, so that the limit gear 19 can be meshed with the driving gear 20, so that the rotating shaft 4 can be limited to prevent the rotating shaft 4 from rotating arbitrarily, causing damage to the parts. If the position is not stable, then start the liquid pump 7, the liquid pump 7 can extract the paint in the liquid storage tank 6, and input it into the paint spray pipe 9 through the connecting pipe 8, and then evenly Eject, at this moment drive motor 10 can be started, the output shaft of drive motor 10 can make placement seat 2 rotate, placement seat 2 can make parts rotate, can make parts spray paint more evenly like this.
实施例2Example 2
参阅图1、图3-4,在实施例1的基础上作出的进一步改进:Referring to Fig. 1, Fig. 3-4, the further improvement that makes on the basis of embodiment 1:
净化组件包括固定连接在固定架28一侧的横板,横板的顶部固定连接有净化箱11,净化箱11上设有箱门,净化箱11的两侧内壁上均固定连接有支撑板25,两个支撑板25的顶部设有同一个活性炭网板12,通过箱门,可以将净化箱11打开,便于对活性炭网板12的放置和拿取,方便对活性炭网板12进行清理或更换,净化箱11的顶部固定连接有吸风机13,吸风机13的输入端密封固定连接有吸风管14,吸风管14的一端延伸至固定架28内并设有吸风罩,吸风罩为喇叭状,这样可以增大吸附面积,吸风机13的输出端延伸至净化箱11内并与净化箱11的顶部密封固定连接,净化箱11的一侧设有排气管15,通过吸风机13可以使吸风管14和吸风罩产生吸力,从而可以将喷漆过程中产生的气体进行吸收,通过输出端传输至净化箱11内,活性炭网板12可以将气体中的有害物质进行吸附,从而可以对气体进行净化,净化后的气体可以通过排气管15排出,这样避免油漆溅射飘散在空气中对工作人员造成损害,由于活性炭网板12是放置在两个支撑板25上的,进而便于对活性炭网板12的更换,方便快捷,且活性炭网板12不仅可以对气体中的有害位置进行吸附,同时还可以将空气中的杂质进行阻隔,进一步提高了净化效果。The purification assembly includes a horizontal plate fixedly connected to one side of the fixed frame 28, the top of the horizontal plate is fixedly connected with a purification box 11, the purification box 11 is provided with a door, and the inner walls of both sides of the purification box 11 are fixedly connected with a support plate 25 , the tops of the two support plates 25 are provided with the same activated carbon mesh plate 12, through the box door, the purification box 11 can be opened, which is convenient for placing and taking the activated carbon mesh plate 12, and is convenient for cleaning or replacing the activated carbon mesh plate 12 , the top of the purification box 11 is fixedly connected with a suction fan 13, the input end of the suction fan 13 is sealed and fixedly connected with a suction pipe 14, and one end of the suction pipe 14 extends into the fixed frame 28 and is provided with a suction hood, the suction hood It is trumpet-shaped, which can increase the adsorption area. The output end of the suction fan 13 extends into the purification box 11 and is sealed and fixedly connected with the top of the purification box 11. One side of the purification box 11 is provided with an exhaust pipe 15. 13 can make the suction pipe 14 and the suction hood generate suction, so that the gas generated during the painting process can be absorbed and transported to the purification box 11 through the output end. The activated carbon mesh plate 12 can absorb harmful substances in the gas, Thereby, the gas can be purified, and the purified gas can be discharged through the exhaust pipe 15, so as to prevent the paint from splashing and floating in the air and causing damage to the staff. Since the activated carbon mesh plate 12 is placed on the two supporting plates 25, Furthermore, it is convenient to replace the activated carbon mesh plate 12, which is convenient and quick, and the activated carbon mesh plate 12 can not only adsorb harmful parts in the gas, but also block impurities in the air, further improving the purification effect.
储液箱6的顶部内壁上固定连接有搅拌电机21,搅拌电机21的输出轴上固定连接有搅拌轴22,搅拌轴22的底端与储液箱6的底部内壁转动连接,搅拌轴22上固定连接有多个搅拌杆,通过搅拌电机21可以使搅拌轴22带动多个搅拌杆转动,从而可以对储液箱6内的油漆进行搅拌,既可以使,又可以,通过多个搅拌杆转动,不仅可以防止油漆发生凝固,影响使用,而且还可以使油漆更加均匀,提高里喷漆质量,且节约了资源,避免油漆凝固,不能使用。The top inner wall of the liquid storage tank 6 is fixedly connected with a stirring motor 21, and the output shaft of the stirring motor 21 is fixedly connected with a stirring shaft 22, and the bottom of the stirring shaft 22 is rotationally connected with the bottom inner wall of the liquid storage tank 6. A plurality of stirring rods are fixedly connected, and the stirring shaft 22 can be used to drive a plurality of stirring rods to rotate through the stirring motor 21, so that the paint in the liquid storage tank 6 can be stirred. , not only can prevent the paint from solidifying, which will affect the use, but also can make the paint more uniform, improve the quality of the paint inside, and save resources, avoid the paint from solidifying and cannot be used.
启动搅拌电机21,搅拌电机21的输出轴可以使搅拌轴22带动多个搅拌杆转动,从而可以对储液箱6内的油漆进行搅拌,既可以使油漆更加均匀,又可以防止油漆发生凝固,影响使用,在喷漆过程中,可以启动吸风机13,吸风机13可以使吸风管14和吸风罩产生吸力,从而可以将喷漆过程中产生的气体进行吸收,通过输出端传输至净化箱11内,活性炭网板12可以将气体中的有害物质进行吸附,从而可以对气体进行净化,净化后的气体可以通过排气管15排出,这样避免油漆溅射飘散在空气中对工作人员造成损害。Start the stirring motor 21, the output shaft of the stirring motor 21 can make the stirring shaft 22 drive a plurality of stirring rods to rotate, thereby the paint in the liquid storage tank 6 can be stirred, which can make the paint more even and prevent the paint from solidifying again. Affect the use. During the painting process, the suction fan 13 can be started. The suction fan 13 can make the suction pipe 14 and the suction hood generate suction, so that the gas generated during the painting process can be absorbed and transmitted to the purification box 11 through the output end. Inside, the activated carbon mesh plate 12 can absorb harmful substances in the gas, thereby purifying the gas, and the purified gas can be discharged through the exhaust pipe 15, so as to avoid damage to the staff caused by paint splashing in the air.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (8)

  1. 一种基于工业机器人的智能制造装置,包括底座(1),其特征在于:所述底座(1)的顶部固定连接有固定架(28),所述底座(1)上设有转动组件,转动组件上固定连接有放置座(2),所述放置座(2)上设有固定腔室(3),所述固定腔室(3)的一侧内壁上转动连接有转轴(4),所述转轴(4)的一端延伸至放置座(2)的外侧并固定连接有把手,所述转轴(4)上对称设有两段相反的螺纹,两段相反的螺纹上均螺纹连接有夹紧板(5),两个夹紧板(5)的顶部均延伸至放置座(2)的顶部上方,所述固定架(28)的顶部固定连接有储液箱(6),所述储液箱(6)的顶部设有进液漏斗(27),所述储液箱(6)的一侧固定连接有连接板,连接板的顶部固定连接有抽液泵(7),所述抽液泵(7)的输入端延伸至储液箱(6)内并与储液箱(6)的一侧密封固定连接,所述固定架(28)的顶部内壁上对称固定连接有两个连接柱,两个连接柱的底端固定连接有同一个喷漆管(9),所述喷漆管(9)的底部均与设有喷头(26),所述抽液泵(7)的输出端密封固定连接有连接管(8),所述连接管(8)的一端延伸至固定架(28)内并与喷漆管(9)的一侧密封固定连接,所述固定架(28)上设有净化组件;An intelligent manufacturing device based on an industrial robot, comprising a base (1), characterized in that: the top of the base (1) is fixedly connected with a fixed frame (28), and the base (1) is provided with a rotating assembly, which rotates A placement seat (2) is fixedly connected to the assembly, a fixed chamber (3) is provided on the placement seat (2), and a rotating shaft (4) is rotatably connected to the inner wall of one side of the fixed chamber (3). One end of the rotating shaft (4) extends to the outside of the placement seat (2) and is fixedly connected with a handle. The rotating shaft (4) is symmetrically provided with two sections of opposite threads, and the two sections of opposite threads are threaded with clamping plate (5), the tops of the two clamping plates (5) extend above the top of the placement seat (2), and the top of the fixed frame (28) is fixedly connected with a liquid storage tank (6), and the liquid storage The top of the tank (6) is provided with a liquid inlet funnel (27), one side of the liquid storage tank (6) is fixedly connected with a connection plate, and the top of the connection plate is fixedly connected with a liquid suction pump (7), and the liquid suction The input end of the pump (7) extends into the liquid storage tank (6) and is sealed and fixedly connected with one side of the liquid storage tank (6). The top inner wall of the fixed frame (28) is symmetrically fixedly connected with two connecting columns , the bottom ends of the two connecting columns are fixedly connected with the same paint spray pipe (9), the bottom of the paint spray pipe (9) is provided with a spray head (26), and the output end of the pump (7) is sealed and fixed A connecting pipe (8) is connected, and one end of the connecting pipe (8) extends into the fixed frame (28) and is sealed and fixedly connected with one side of the paint spraying pipe (9). The fixed frame (28) is equipped with a purification components;
    将需要喷漆的零部件放置在放置座(2)上并位于两个夹紧板(5)之间,然后转动转轴(4),转轴(4)可以使两个夹紧板(5)相互靠近,从而可以将零部件进行夹紧固定,使零部件在喷漆过程中不会发生位移,提高了加工质量,启动抽液泵(7),抽液泵(7)可以将储液箱(6)内的油漆进行抽出,通过连接管(8)输入至喷漆管(9)内,再由喷漆管(9)上的多个喷头(26)均匀喷出。Place the parts to be painted on the placement seat (2) between the two clamping plates (5), then turn the shaft (4), the rotating shaft (4) can make the two clamping plates (5) close to each other , so that the parts can be clamped and fixed, so that the parts will not be displaced during the painting process, and the processing quality is improved. Start the liquid suction pump (7), and the liquid suction pump (7) can move the liquid storage tank (6) The paint inside is drawn out, and is input into the paint spray pipe (9) through the connecting pipe (8), and then evenly sprayed out by a plurality of nozzles (26) on the paint spray pipe (9).
  2. 根据权利要求1所述的一种基于工业机器人的智能制造装置,其特征在于:所述转动组件包括开设在底座(1)顶部的凹槽,凹槽的底部内壁上固定连接有驱动电机(10),所述驱动电机(10)的输出轴与放置座(2)的底部固定连接;An intelligent manufacturing device based on industrial robots according to claim 1, characterized in that: the rotating assembly includes a groove opened on the top of the base (1), and a driving motor (10) is fixedly connected to the inner wall of the bottom of the groove ), the output shaft of the drive motor (10) is fixedly connected to the bottom of the placement seat (2);
    启动驱动电机(10),驱动电机(10)的输出轴可以使放置座(2)进行转动,放置座(2)可以使零部件进行转动,这样可以使零部件喷漆更加均匀。Start the drive motor (10), the output shaft of the drive motor (10) can make the placement seat (2) rotate, and the placement seat (2) can rotate the parts, so that the parts can be painted more evenly.
  3. 根据权利要求1所述的一种基于工业机器人的智能制造装置,其特征在于:所述固定腔室(3)的底部内壁上开设有滑槽(24),两个夹紧板(5)的底部均延伸至滑槽(24)内并与滑槽(24)的底部内壁滑动连接。The intelligent manufacturing device based on industrial robots according to claim 1, characterized in that: the inner wall of the bottom of the fixed chamber (3) is provided with a chute (24), and the two clamping plates (5) The bottoms all extend into the chute (24) and are slidably connected with the bottom inner wall of the chute (24).
  4. 根据权利要求1所述的一种基于工业机器人的智能制造装置,其特征在于:所述夹紧板(5)的一侧固定连接有缓冲垫(23),所述缓冲垫(23)的厚度为二到五厘米。The intelligent manufacturing device based on industrial robots according to claim 1, characterized in that: one side of the clamping plate (5) is fixedly connected with a buffer pad (23), and the thickness of the buffer pad (23) is 2 to 5 centimeters.
  5. 根据权利要求1所述的一种基于工业机器人的智能制造装置,其特征在于:所述固定腔室(3)的另一侧内壁上固定连接有固定板,固定板的顶部转动连接有螺纹轴(17),所述螺纹轴(17)的顶端延伸至放置座(2)的顶部上方并固定连接有手柄,所述螺纹轴(17)上螺纹连接有螺纹板(18),所述螺纹板(18)的一侧与固定腔室(3)的另一侧内壁滑动连接,所述螺纹板(18)的另一侧固定连接有限位齿轮(19),所述转轴(4)上固定套设有主动齿轮(20),所述限位齿轮(19)与主动齿轮(20)相啮合;The intelligent manufacturing device based on industrial robots according to claim 1, characterized in that: the other inner wall of the fixed chamber (3) is fixedly connected with a fixed plate, and the top of the fixed plate is rotatably connected with a threaded shaft (17), the top end of the threaded shaft (17) extends above the top of the placement seat (2) and is fixedly connected with a handle, the threaded shaft (17) is threaded with a threaded plate (18), and the threaded plate One side of (18) is slidingly connected with the inner wall of the other side of the fixed chamber (3), the other side of the threaded plate (18) is fixedly connected with the limit gear (19), and the fixed sleeve on the rotating shaft (4) A driving gear (20) is provided, and the limit gear (19) is meshed with the driving gear (20);
    由于设置了缓冲垫(23),既可以增大摩擦力,提高对零部件固定的稳定性,又可以防止对零部件造成损伤,夹紧之后,转动螺纹轴(17),螺纹轴(17)可以使螺纹板(18)向下移动,螺纹板(18)可以带动限位齿轮(19)向下移动,从而可以使限位齿轮(19)与主动齿轮(20)相啮合,这样可以对转轴(4)进行限位,防止转轴(4)随意转动,造成对零部件位置不稳固。Because the buffer pad (23) is set, it can increase the friction force, improve the stability of fixing the parts, and prevent damage to the parts. After clamping, turn the threaded shaft (17), the threaded shaft (17) The threaded plate (18) can be moved downward, and the threaded plate (18) can drive the limit gear (19) to move downward, so that the limit gear (19) can be meshed with the driving gear (20), so that the shaft can be rotated (4) Limit the position to prevent the rotating shaft (4) from rotating freely, resulting in unstable position of the parts.
  6. 根据权利要求1所述的一种基于工业机器人的智能制造装置,其特征在于:所述储液箱(6)的顶部内壁上固定连接有搅拌电机(21),所述搅拌电机(21)的输出轴上固定连接有搅拌轴(22),所述搅拌轴(22)的底端与储液箱(6)的底部内壁转动连接,所述搅拌轴(22)上固定连接有多个搅拌杆;The intelligent manufacturing device based on industrial robots according to claim 1, characterized in that: a stirring motor (21) is fixedly connected to the top inner wall of the liquid storage tank (6), and the stirring motor (21) A stirring shaft (22) is fixedly connected to the output shaft, and the bottom end of the stirring shaft (22) is rotatably connected to the bottom inner wall of the liquid storage tank (6), and a plurality of stirring rods are fixedly connected to the stirring shaft (22) ;
    启动搅拌电机(21),搅拌电机(21)的输出轴可以使搅拌轴(22)带动多个搅拌杆转动,从而可以对储液箱(6)内的油漆进行搅拌,既可以使油漆更加均匀,又可以防止油漆发生凝固,影响使用。Start the stirring motor (21), the output shaft of the stirring motor (21) can make the stirring shaft (22) drive multiple stirring rods to rotate, so that the paint in the liquid storage tank (6) can be stirred, which can make the paint more uniform , It can also prevent the paint from solidifying and affect the use.
  7. 根据权利要求1所述的一种基于工业机器人的智能制造装置,其特征在于:所述净化组件包括固定连接在固定架(28)一侧的横板,横板的顶部固定连接有净化箱(11),所述净化箱(11)上设有箱门,所述净化箱(11)的两侧内壁上均固定连接有支撑板(25),两个支撑板(25)的顶部设有同一个活性炭网板(12),所述净化箱(11)的顶部固定连接有吸风机(13),所述吸风机(13)的输入端密封固定连接有吸风管(14),所述吸风管(14)的一端延伸至固定架(28)内并设有吸风罩,所述吸风机(13)的输出端延伸至净化箱(11)内并与净化箱(11)的顶部密封固定连接,所述净化箱(11)的一侧设有排气管(15);The intelligent manufacturing device based on industrial robots according to claim 1, characterized in that: the purification assembly includes a horizontal plate fixedly connected to one side of the fixed frame (28), and the top of the horizontal plate is fixedly connected with a purification box ( 11), the purification box (11) is provided with a box door, the inner walls of both sides of the purification box (11) are fixedly connected with support plates (25), and the tops of the two support plates (25) are provided with the same An activated carbon screen (12), the top of the purification box (11) is fixedly connected with a suction fan (13), the input end of the suction fan (13) is sealed and fixedly connected with a suction pipe (14), the suction One end of the air duct (14) extends into the fixed frame (28) and is provided with a suction hood, and the output end of the suction fan (13) extends into the purification box (11) and is sealed with the top of the purification box (11) Fixed connection, one side of the purification box (11) is provided with an exhaust pipe (15);
    启动吸风机(13),吸风机(13)可以使吸风管(14)和吸风罩产生吸力,从而可以将喷漆过程中产生的气体进行吸收,通过输出端传输至净化箱(11)内,活性炭网板(12)可以将气体中的有害物质进行吸附,从而可以对气体进行净化,净化后的气体可以通过排气管(15)排出,这样避免油漆溅射飘散在空气中对工作人员造成损害。Start the suction fan (13), the suction fan (13) can make the suction pipe (14) and the suction hood generate suction, so that the gas generated during the painting process can be absorbed and transported to the purification box (11) through the output end , the activated carbon mesh plate (12) can absorb harmful substances in the gas, so that the gas can be purified, and the purified gas can be discharged through the exhaust pipe (15), so as to avoid paint splashing and floating in the air, which is harmful to the staff cause damage.
  8. 根据权利要求1所述的一种基于工业机器人的智能制造装置,其特征在于:所述放置座(2)的底部对称固定连接有两个限位杆(16),所述底座(1)的顶部开设有环形槽,两个限位杆(16)的底端均与环形槽的底部内壁滑动连接。The intelligent manufacturing device based on industrial robots according to claim 1, characterized in that: the bottom of the placement seat (2) is symmetrically fixedly connected with two limit rods (16), and the bottom of the base (1) An annular groove is opened on the top, and the bottom ends of the two limit rods (16) are slidably connected with the bottom inner wall of the annular groove.
PCT/CN2021/101768 2021-05-19 2021-06-23 Industrial robot-based intelligent fabrication device WO2022241902A1 (en)

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CN114100892A (en) * 2021-12-03 2022-03-01 萍乡市合兴机械五金科技有限公司 Zipper head surface paint infiltration device

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