WO2022237827A1 - Aromatic polyoxadiazole, and aromatic polyoxadiazole film and preparation method therefor - Google Patents

Aromatic polyoxadiazole, and aromatic polyoxadiazole film and preparation method therefor Download PDF

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WO2022237827A1
WO2022237827A1 PCT/CN2022/092156 CN2022092156W WO2022237827A1 WO 2022237827 A1 WO2022237827 A1 WO 2022237827A1 CN 2022092156 W CN2022092156 W CN 2022092156W WO 2022237827 A1 WO2022237827 A1 WO 2022237827A1
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acid
aromatic polyoxadiazole
film
sulfuric acid
stage
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PCT/CN2022/092156
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French (fr)
Chinese (zh)
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陈瑾
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陈瑾
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/08Polyhydrazides; Polytriazoles; Polyaminotriazoles; Polyoxadiazoles
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2379/00Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen, or carbon only, not provided for in groups C08J2361/00 - C08J2377/00
    • C08J2379/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
    • C08J2379/06Polyhydrazides; Polytriazoles; Polyamino-triazoles; Polyoxadiazoles

Definitions

  • the invention belongs to the technical field of polymer materials, and in particular relates to an aromatic polyoxadiazole, an aromatic polyoxadiazole film and a preparation method of the film.
  • Aromatic polyoxadiazole is a high-performance polymer containing benzene ring and oxadiazole ring in the molecular chain. Because of its good high temperature resistance, chemical resistance and electrical insulation, aromatic polyoxadiazole is It is used in various fields, such as the field of high temperature resistance and the field of electrical insulation protection. However, its dark color and low light transmittance severely limit its application in the field of optoelectronics.
  • the object of the present invention is to provide a kind of preparation method of aromatic polyoxadiazole, aromatic polyoxadiazole film and film, described aromatic polyoxadiazole film has high transparency
  • Light rate in the wavelength range from 400nm to 800nm, the light transmittance exceeds 85%, and the maximum light transmittance reaches 94%.
  • the present invention provides an aromatic polyoxadiazole, the aromatic polyoxadiazole includes a repeating unit A and a repeating unit B, and the structure of the repeating unit A is shown in formula I:
  • the structure of the repeating unit B is at least one of formula II, formula III, and formula IV:
  • R is one of the metal elements of the first main group
  • the aromatic polyoxadiazole is obtained by polycondensation reaction in fuming sulfuric acid with terephthalic acid, phthalic acid derivatives and hydrazine salt as reaction raw materials, and the phthalic acid derivative is 2-fluoropara At least one of phthalic acid, 5-fluoroisophthalic acid, and isophthalic acid-5-sulfonate, the molar ratio of oleum, terephthalic acid, phthalic acid derivatives, and hydrazine salt Be (4 ⁇ 7): (0.7 ⁇ 0.8): (0.2 ⁇ 0.3): (1 ⁇ 1.5), wherein, the molar number of described fuming sulfuric acid is contained in the described fuming sulfuric acid SO The molar number count.
  • the invention provides aromatic polyoxadiazoles in which 2-fluoroterephthalic acid, 5-fluoroisophthalic acid or isophthalic acid-5-sulfonate monomers participate in copolymerization, which significantly improves the aromatic polyoxadiazole The transmittance of azoles.
  • the present invention provides an aromatic polyoxadiazole film prepared from the aromatic polyoxadiazole described in the first aspect.
  • the aromatic polyoxadiazole film has high light transmittance, and in the wavelength range of 400nm to 800nm, the light transmittance exceeds 85%, and the maximum light transmittance reaches 94%.
  • the present invention provides a method for preparing the aromatic polyoxadiazole film as described in the second aspect, said method comprising the following steps:
  • S1 takes terephthalic acid, phthalic acid derivatives and hydrazine salts as reaction raw materials, and carries out polycondensation reaction in oleum to obtain an aromatic polyoxadiazole solution, and the phthalic acid derivative is 2-fluoroparaphenylene At least one of dicarboxylic acid, 5-fluoroisophthalic acid, and isophthalic acid-5-sulfonate;
  • each level of coagulation bath includes sulfuric acid and water
  • the weight ratio of sulfuric acid and water in the first level coagulation bath is (30:70) ⁇ (50:50)
  • the second level The weight ratio of sulfuric acid and water in the secondary coagulation bath is (20:80) ⁇ (25:75)
  • the weight ratio of the sulfuric acid and water in the described tertiary coagulation bath is (2:98) ⁇ (8: 92);
  • the molar ratio of the oleum, terephthalic acid, phthalic acid derivatives and hydrazine salt is (4-7): (0.7-0.8): (0.2-0.3): (1 ⁇ 1.5), wherein, the molar number of fuming sulfuric acid is SO contained in the fuming sulfuric acid 3 The molar number of meter.
  • the hydrazine salt is hydrazine sulfate or hydrazine hydrochloride, and the content of sulfur trioxide in the oleum is 20-40wt%.
  • the polycondensation reaction is carried out in three stages:
  • the first stage the reaction temperature is 90 ⁇ 130°C, and the reaction time is 3 ⁇ 5h;
  • the second stage the reaction temperature is 140-170°C, the reaction time is 2-6 hours, and the chain terminator is added when the second stage is completed;
  • the third stage the reaction temperature is 150-180°C, and the reaction time is 3-6 hours.
  • the chain terminator is benzoic acid, and the added amount of the chain terminator is 0.5% to 2% of the moles of the hydrazine salt in the reaction system of the polycondensation reaction.
  • the extrusion process of the hanger type die is: the aromatic polyoxadiazole solution is degassed, then sent to a coarse filter for coarse filtration, and then sent to a fine filter The filter is used for fine filtration, and then sent to the hanger mold, extruded from the mold slit to the solidified roller to form a sheet-like polyoxadiazole solution.
  • the filter mesh diameter of the coarse filter is 50 ⁇ m-70 ⁇ m, and the filtration pressure is ⁇ 1.0 MPa; the filter mesh diameter of the fine filter is 40 ⁇ m-50 ⁇ m, and the filtration pressure is ⁇ 2.0 MPa.
  • step S2 the weight ratio of sulfuric acid and water in the first-stage coagulation bath is (38:62) ⁇ (42:58), and in the second-stage coagulation bath The weight ratio of sulfuric acid and water is (22:78) ⁇ (24:76), and the weight ratio of sulfuric acid and water in the third stage coagulation bath is (4:96) ⁇ (6:94).
  • step S2 the reaction temperature of the aromatic polyoxadiazole solution in each stage of the coagulation bath is 40°C-70°C, and the reaction time is 3-10°C. minute.
  • the described acid-containing wet state primary casting film is washed and comprises the following steps:
  • the alkali washing adopts an aqueous solution of sodium hydroxide or sodium bicarbonate with a mass fraction of 1% to 5%; the time of the first-stage water washing and the second-stage water washing is 5-20 minutes, and the temperature is 40-70°C. °C; the time for the alkali washing is 5-20 minutes, and the temperature is 40-70 °C.
  • the biaxial stretching process is: biaxially stretching the sulfuric acid-free nascent cast film in a biaxial stretching device for 1 to 3 times, The stretching temperature is 100°C to 150°C.
  • step S2 the aromatic polyoxadiazole solution is completely formed on the forming roller, and the material of the forming roller is glass, ceramics, Hastelloy or 904L stainless steel, and the The surface roughness of the forming roller is Ra ⁇ 0.4.
  • the residence time of the aromatic polyoxadiazole solution on the forming roller is 10-90 seconds.
  • the coagulation bath at each level also contains sulfate, and the amount of the sulfate added is 0.2% to 20% of the moles of sulfuric acid in the coagulation bath at each level.
  • the sulfate is at least one of sodium sulfate and potassium sulfate.
  • Tempering treatment is carried out at 250°C to 300°C.
  • the preparation method provided by the invention has simple steps, convenient operation and control, stable quality, high production efficiency, low production cost, and large-scale industrial production.
  • the aromatic polyoxadiazole film prepared according to the preparation method not only has excellent mechanical properties , also has a high light transmittance.
  • the invention provides aromatic polyoxadiazoles in which 2-fluoroterephthalic acid, 5-fluoroisophthalic acid or isophthalic acid-5-sulfonate monomers participate in copolymerization, which significantly improves the aromatic polyoxadiazole The transmittance of azoles.
  • the aromatic polyoxadiazole film has high light transmittance, and in the wavelength range of 400nm to 800nm, the light transmittance exceeds 85%, and the maximum light transmittance reaches 94%.
  • the preparation method provided by the invention has simple steps, convenient operation and control, stable quality, high production efficiency, low production cost, and large-scale industrial production.
  • the aromatic polyoxadiazole film prepared according to the preparation method not only has excellent mechanical properties , also has a high light transmittance.
  • reagents used in the following examples are conventional biochemical reagents; the raw materials, instruments and equipment etc. used in the following examples can be purchased from the market or obtained by existing methods; the reagent consumption , unless otherwise specified, are all reagent dosages in conventional experimental operations; said experimental methods, unless otherwise specified, are conventional methods.
  • an embodiment of the present invention provides an aromatic polyoxadiazole, the aromatic polyoxadiazole includes a repeating unit A and a repeating unit B, and the structure of the repeating unit A is shown in Formula I:
  • the structure of the repeating unit B is at least one of formula II, formula III, and formula IV:
  • R is one of the metal elements of the first main group
  • the aromatic polyoxadiazole is obtained by polycondensation reaction in fuming sulfuric acid with terephthalic acid, phthalic acid derivatives and hydrazine salt as reaction raw materials, and the phthalic acid derivative is 2-fluoropara At least one of phthalic acid, 5-fluoroisophthalic acid, and isophthalic acid-5-sulfonate, the molar ratio of oleum, terephthalic acid, phthalic acid derivatives, and hydrazine salt Be (4 ⁇ 7): (0.7 ⁇ 0.8): (0.2 ⁇ 0.3): (1 ⁇ 1.5), wherein, the molar number of described fuming sulfuric acid is contained in the described fuming sulfuric acid SO The molar number count.
  • R is one of the metal elements of the first main group, for example, R can be lithium, sodium or potassium.
  • Embodiments of the present invention provide aromatic polyoxadiazoles in which 2-fluoroterephthalic acid, 5-fluoroisophthalic acid or isophthalic acid-5-sulfonate monomers participate in copolymerization, which significantly improves the aromatic polyoxadiazole The light transmittance of oxadiazole.
  • an embodiment of the present invention provides an aromatic polyoxadiazole film prepared from the aromatic polyoxadiazole described in the first aspect.
  • the aromatic polyoxadiazole film can be applied to but not limited to the field of optoelectronics, cover film, fuel cell stack proton exchange membrane, chip carrier film, high temperature tape substrate, TFT substrate, flexible display substrate, LED light strip Substrate, FPC substrate, graphite heat dissipation film substrate, lithium battery diaphragm, aerospace military industry.
  • the aromatic polyoxadiazole film has high light transmittance, and in the wavelength range of 400nm to 800nm, the light transmittance exceeds 85%, and the maximum light transmittance reaches 94%.
  • an embodiment of the present invention provides a method for preparing an aromatic polyoxadiazole film as described in the second aspect, the method comprising the following steps:
  • S1 takes terephthalic acid, phthalic acid derivatives and hydrazine salts as reaction raw materials, and carries out polycondensation reaction in oleum to obtain an aromatic polyoxadiazole solution, and the phthalic acid derivative is 2-fluoroparaphenylene At least one of dicarboxylic acid, 5-fluoroisophthalic acid, and isophthalic acid-5-sulfonate;
  • each level of coagulation bath includes sulfuric acid and water
  • the weight ratio of sulfuric acid and water in the first level coagulation bath is (30:70) ⁇ (50:50)
  • the second level The weight ratio of sulfuric acid and water in the secondary coagulation bath is (20:80) ⁇ (25:75)
  • the weight ratio of the sulfuric acid and water in the described tertiary coagulation bath is (2:98) ⁇ (8: 92);
  • the aromatic polyoxadiazole can be prepared through step S1.
  • the concentration difference between sulfuric acid in the film and the sulfuric acid in the coagulation bath is reduced, the impact of the sulfuric acid precipitation process on the film is weakened, the precipitation time of sulfuric acid is prolonged, and the sulfuric acid in the film is reduced.
  • the precipitation is more thorough, and the prepared film not only has excellent mechanical properties, but also has high light transmittance.
  • the thickness of the film prepared according to the preparation method provided in the embodiment of the present invention is 5-800 ⁇ m.
  • the preparation method provided by the embodiment of the present invention has simple steps, convenient operation and control, stable quality, high production efficiency, low production cost, and large-scale industrial production.
  • the isophthalic acid-5-sulfonate can be isophthalic acid-5-sodium sulfonate, the structure of which is shown in formula VII:
  • the molar ratio of the oleum, terephthalic acid, phthalic acid derivatives and hydrazine salt is (4-7): (0.7-0.8): (0.2-0.3): ( 1 ⁇ 1.5), wherein, the number of moles of fuming sulfuric acid is calculated in the number of moles of SO3 contained in the fuming sulfuric acid, if described phthalic acid derivatives are used too much, then the mechanical property of the film that obtains declines obviously, if If the amount of the phthalic acid derivative is too small, the light transmittance of the film cannot be significantly improved.
  • the molar ratio of oleum, terephthalic acid, phthalic acid derivatives and hydrazine salt can be 4:0.7:0.3:1.1, 5:0.8:0.2:1.2 or 7:0.8:0.2:1.4, etc.
  • the hydrazine salt is hydrazine sulfate or hydrazine hydrochloride
  • the content of sulfur trioxide in the oleum is 20-40wt%, for example, the content can be 20wt%, 30wt% or 40wt%.
  • polycondensation reaction is carried out in three stages:
  • the first stage the reaction temperature is 90-130°C (for example, the reaction temperature can be 90°C, 100°C, 110°C, 120°C or 130°C, etc.), and the reaction time is 3-5h (for example, the reaction time can be 3h, 4h or 5h, etc.);
  • the second stage the reaction temperature is 140-170°C (for example, the reaction temperature can be 140°C, 150°C or 170°C, etc.), the reaction time is 2-6h (for example, the reaction time can be 3h, 4h or 5h, etc.), and The chain terminator is added at the completion of the second stage;
  • the third stage the reaction temperature is 150-180°C (for example, the reaction temperature can be 150°C, 170°C or 180°C, etc.), and the reaction time is 3-6h (for example, the reaction time can be 3h, 4h or 5h, etc.).
  • the first stage is prepolymerization
  • the second stage is polymerization
  • the third stage is cyclization
  • the chain terminator is benzoic acid, and the added amount of the chain terminator is 0.5% to 2% of the moles of the hydrazine salt in the reaction system of the polycondensation reaction, for example, if the hydrazine salt in the reaction system The amount of salt is 100 mol, then the amount of the chain terminator added can be 0.5 mol, 1 mol, 1.5 mol or 2 mol, etc.
  • the extrusion process of the hanger type die is as follows: the aromatic polyoxadiazole solution is subjected to defoaming treatment, then transported to a coarse filter for coarse filtration, then transported to a fine filter for fine filtration, and then sent to To the hanger type mold, extruded in the mold slit to the solidification roller to form a sheet polyoxadiazole solution.
  • the pore size of the filter mesh of the coarse filter is 50 ⁇ m to 70 ⁇ m (for example, the pore size can be 50 ⁇ m, 60 ⁇ m or 70 ⁇ m, etc.), the filtration pressure is ⁇ 1.0 MPa, and the filter mesh diameter of the fine filter is 40 ⁇ m to 50 ⁇ m (for example, The pore size can be 40 ⁇ m, 42 ⁇ m, 44 ⁇ m, 46 ⁇ m or 50 ⁇ m, etc.), and the filtration pressure is ⁇ 2.0MPa.
  • step S2 the weight ratio of sulfuric acid and water in the first-stage coagulation bath is (38:62)-(42:58), for example, the weight ratio can be 38:62, 40:60 or 42 :58 etc.
  • step S2 the weight ratio of sulfuric acid and water in the second-stage coagulation bath is (22:78) ⁇ (24:76), for example, the weight ratio can be 22:78, 23:77 or 24 :76 etc.
  • step S2 the weight ratio of sulfuric acid and water in the third coagulation bath is (4:96) ⁇ (6:94), for example, the weight ratio can be 4:96, 5:95 or 6 :94 etc.
  • the reaction temperature of the aromatic polyoxadiazole solution in each stage of the coagulation bath is 40°C-70°C, for example, the temperature can be 40°C, 50°C, 60°C or 70°C, etc., as the temperature of the coagulation bath increases, the proportion of coarse crystals in the film crystal decreases, the proportion of microcrystals increases, the arrangement is more orderly, and the light transmittance increases, but the mechanical properties decrease.
  • the rate is relatively high, preferably, the temperature is 45°C to 50°C.
  • the reaction time of the aromatic polyoxadiazole solution in each stage of the coagulation bath is 3 to 10 minutes, for example, the reaction time can be 3 minutes, 5 minutes, 7 minutes or 10 minutes wait.
  • washing of the acid-containing wet primary cast film comprises the following steps:
  • the primary cast film without sulfuric acid is obtained.
  • the alkali washing adopts an aqueous solution of sodium hydroxide or sodium bicarbonate with a mass fraction of 1% to 5%, for example, the mass fraction may be 1%, 2%, 4% or 5%.
  • the time for the first-level water washing, the second-level water washing and the alkali washing is all 5 to 20 minutes (for example, the time can be 5 minutes, 10 minutes, 15 minutes or 20 minutes, etc.), and the temperature is 40 ⁇ 70°C (for example, the temperature can be 40°C, 50°C, 60°C or 70°C, etc.).
  • step S4 the process of biaxial stretching is: carry out 1 to 3 times (for example, 1 time, 2 times or 3 times) of the primary casting film without sulfuric acid in a biaxial stretching device times, etc.), the stretching temperature is 100°C to 150°C (for example, the temperature can be 100°C, 110°C, 120°C, 130°C, 140°C or 150°C, etc.).
  • step S2 the aromatic polyoxadiazole solution is completely formed on the forming roller, the material of the forming roller is glass, ceramics, Hastelloy or 904L stainless steel, and the surface roughness of the forming roller is Ra ⁇ 0.4.
  • the residence time of the aromatic polyoxadiazole solution on the forming roller is 10 to 90 seconds, for example, the residence time can be 10 seconds, 20 seconds, 30 seconds, 40 seconds, 50 seconds, 60 seconds, 70 seconds seconds, 80 seconds, or 90 seconds, etc.
  • the residence time refers to the time from when the aromatic polyoxadiazole solution passes through each stage of the coagulation bath to the forming roll until the film can be peeled off from the forming roll without sticking. Time elapsed for roll residue to end.
  • sulfate is also included in the coagulation bath at each level, and the addition amount of the sulfate is 0.2% to 20% of the molar number of sulfuric acid in the coagulation bath at each level, such as the addition amount of the sulfate 0.2%, 2%, 5%, 10%, 15% or 20% of the sulfuric acid mole in the coagulation bath, preferably 3% to 5%. Adding sulfate to the coagulation bath can make the film smoother , easier to peel off from the forming roll.
  • the sulfate is at least one of sodium sulfate and potassium sulfate.
  • the following step is also included before the winding, performing tempering treatment at 250° C. to 300° C., and the stress of the edge film can be relieved after the tempering treatment.
  • step S4 heat setting treatment at 300-450°C (for example, 300°C, 350°C, 400°C or 450°C, etc.) is beneficial to improve the high temperature resistance of the film, reduce the coefficient of thermal expansion (CTE), and improve Dimensional stability.
  • 300-450°C for example, 300°C, 350°C, 400°C or 450°C, etc.
  • Fuming sulfuric acid SO 3 mass percentage content is 20% fuming sulfuric acid.
  • S1 Mix fuming sulfuric acid, terephthalic acid, sodium 5-sulfonate isophthalate, and hydrazine sulfate at a molar ratio of 5:0.7:0.3:1.2 for polycondensation reaction to obtain an aromatic polyoxadiazole solution.
  • the polycondensation reaction is carried out in three stages: the first stage: the reaction temperature is 100°C, the reaction time is 4h; the second stage: the reaction temperature is 145°C, the reaction time is 4h, and benzoic acid is added when the second stage is completed , the addition of the benzoic acid is 1% of the molar number of hydrazine sulfate in the reaction system of the polycondensation reaction; the third stage: the reaction temperature is 170°C, and the reaction time is 5h.
  • the aromatic polyoxadiazole solution is defoamed, then sent to the coarse filter for coarse filtration, then sent to the fine filter for fine filtration, and then accurately metered by the gear metering pump and sent to the hanger mold , Extruded in the die slit to the solidified roller to form a sheet polyoxadiazole solution.
  • the coarse filter has a filter mesh diameter of 60 ⁇ m and a filtration pressure of ⁇ 1.0 MPa
  • the fine filter has a filter mesh diameter of 40 ⁇ m and a filtration pressure of ⁇ 2.0 MPa.
  • the flaky polyoxadiazole solution is sequentially transported to the first stage coagulation bath (reaction temperature is 45°C, reaction time is 4 minutes), the second stage coagulation bath (reaction temperature is 45°C, reaction time is 5 minutes) and the third-stage coagulation bath (reaction temperature is 45 ° C, reaction time is 7 minutes) to carry out coagulation molding, to obtain solidified acid-containing wet primary cast film,
  • the coagulation bath of each level is composed of sulfuric acid and water
  • the weight ratio of the sulfuric acid in the first-level coagulation bath and water is 40:60
  • the weight ratio of the sulfuric acid in the second-level coagulation bath and water is 23:77
  • the sulfuric acid in the third-level coagulation bath The weight ratio with water is 5:95.
  • the aromatic polyoxadiazole solution is completely formed on the forming roller, the residence time is 40 seconds, and the material of the forming roller is 904L stainless steel.
  • the acid-containing wet state primary cast film is subjected to the first-stage water washing (the temperature is 45° C., and the time is 10 minutes), the alkali washing (the temperature is 45° C., the time is 15 minutes), and the second-stage water washing (the temperature is 10 minutes). 45° C. for 15 minutes), to obtain a primary casting film not containing sulfuric acid, and the alkali washing adopts a 1% sodium hydroxide aqueous solution by mass fraction.
  • the sulfuric acid-free nascent casting film is biaxially stretched twice at 110°C in a biaxial stretching device and dried, controlling the moisture content of the film to be below 10%, and then performing heat setting treatment at 400°C , and trimming and winding to obtain the aromatic polyoxadiazole film.
  • the performance parameters of the film are: the thickness of the finished film is 25 ⁇ m, the limiting oxygen index is 40%, the tensile strength is 180 MPa, the elongation at break is 80%, and the light transmittance exceeds 90% in the wavelength range of 400nm to 800nm, the maximum The light transmittance reaches 94%, and the light transmittance at a wavelength of 550nm is 92%.
  • the film not only has good mechanical properties and flame retardant properties, but also has high light transmittance.
  • step S1 in Example 1 It is basically the same as step S1 in Example 1, except that 5-sodium sulfoisophthalate is replaced by 2-fluoroterephthalic acid.
  • the performance parameters of the film are: the thickness of the finished film is 25 ⁇ m, the limiting oxygen index is 34%, the tensile strength is 190 MPa, the elongation at break is 82%, and the light transmittance exceeds 85% in the wavelength range of 400nm to 800nm, the maximum The light transmittance reaches 89%, and the light transmittance at a wavelength of 550nm is 87%.
  • step S1 in Example 1 It is basically the same as step S1 in Example 1, except that 5-sodium sulfoisophthalate is replaced by 5-fluoroisophthalic acid.
  • the performance parameters of the film are: the thickness of the finished film is 25 ⁇ m, the limiting oxygen index is 36%, the tensile strength is 182 MPa, the elongation at break is 81%, and the light transmittance exceeds 87% in the wavelength range from 400nm to 800nm, the maximum The light transmittance reaches 91%, and the light transmittance at a wavelength of 550nm is 89%.
  • step S1 in Example 1 It is basically the same as step S1 in Example 1, except that oleum, terephthalic acid and hydrazine sulfate are mixed according to the molar ratio of 5:1:1.2 to carry out polycondensation reaction.
  • the performance parameters of the film are: the thickness of the finished film is 25 ⁇ m, the limiting oxygen index is 21%, the tensile strength is 200 MPa, the elongation at break is 85%, and the light transmittance exceeds 60% in the wavelength range from 400nm to 800nm, the maximum The light transmittance reaches 65%, and the light transmittance at a wavelength of 550nm is 61%.
  • step S1 in embodiment 1 It is exactly the same as step S1 in embodiment 1.
  • step S2 in Example 1 It is basically the same as step S2 in Example 1, except that the sheet-shaped polyoxadiazole solution is only transported to the first-stage coagulation bath (reaction temperature is 45°C, reaction time is 15 minutes) for coagulation and molding, so The weight ratio of sulfuric acid and water in the first stage coagulation bath is 40:60.
  • the performance parameters of the film are: the thickness of the finished film is 25 ⁇ m, the limiting oxygen index is 39%, the tensile strength is 150 MPa, the elongation at break is 63%, and the light transmittance exceeds 79% in the wavelength range of 400nm to 800nm, the maximum The light transmittance reaches 83%, and the light transmittance at a wavelength of 550nm is 81%.
  • step S1 in embodiment 1 It is exactly the same as step S1 in embodiment 1.
  • step S2 in Example 1 It is basically the same as step S2 in Example 1, except that the reaction temperature of each coagulation bath is 55°C.
  • the performance parameters of the film are: the thickness of the finished film is 25 ⁇ m, the limiting oxygen index is 37%, the tensile strength is 150 MPa, the elongation at break is 63%, and the light transmittance exceeds 90% in the wavelength range of 400nm to 800nm, the maximum The light transmittance reaches 93%, and the light transmittance at a wavelength of 550nm is 91%.
  • step S1 in Example 1 It is basically the same as step S1 in Example 1, except that the molar ratio of oleum, terephthalic acid, isophthalic acid-5-sodium sulfonate and hydrazine sulfate is 5:0.9:0.1:1.2.
  • the performance parameters of the film are: the thickness of the finished film is 25 ⁇ m, the limiting oxygen index is 37%, the tensile strength is 185 MPa, the elongation at break is 82%, and the light transmittance exceeds 76% in the wavelength range of 400nm to 800nm, the maximum The light transmittance reaches 81%, and the light transmittance at a wavelength of 550nm is 79%.
  • Step S1 in Example 1 It is basically the same as Step S1 in Example 1, except that the molar ratio of oleum, terephthalic acid, 5-sodium isophthalic acid and hydrazine sulfate is 5:0.5:0.5:1.2.
  • the performance parameters of the film are: the thickness of the finished film is 25 ⁇ m, the limiting oxygen index is 42%, the tensile strength is 161 MPa, the elongation at break is 68%, and the light transmittance exceeds 90% in the wavelength range of 400nm to 800nm, the maximum The light transmittance reaches 93%, and the light transmittance at a wavelength of 550nm is 91%.
  • the invention provides aromatic polyoxadiazoles in which 2-fluoroterephthalic acid, 5-fluoroisophthalic acid or isophthalic acid-5-sulfonate monomers participate in copolymerization, which significantly improves the aromatic polyoxadiazole The transmittance of azoles.
  • the aromatic polyoxadiazole film has high light transmittance, and in the wavelength range of 400nm to 800nm, the light transmittance exceeds 85%, and the maximum light transmittance reaches 94%.
  • the preparation method provided by the invention has simple steps, convenient operation and control, stable quality, high production efficiency, low production cost, and large-scale industrial production.
  • the aromatic polyoxadiazole film prepared according to the preparation method not only has excellent mechanical properties , also has a higher light transmittance.

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Abstract

The present invention relates to the technical field of polymer materials, and in particular to an aromatic polyoxadiazole, and an aromatic polyoxadiazole film and a preparation method therefor. The aromatic polyoxadiazole comprises a repeating unit A and a repeating unit B; the structure of the repeating unit A is shown in formula I; the structure of the repeating unit B is at least one of formula II, formula III, and formula IV. The aromatic polyoxadiazole film obtained according to the technical solution provided by the present invention has high light transmittance. In the wavelength range of 400-800 nm, the light transmittance exceeds 85%, and the maximum light transmittance reaches 94%.

Description

芳香族聚噁二唑、芳香族聚噁二唑薄膜及薄膜的制备方法Aromatic polyoxadiazole, aromatic polyoxadiazole film and film preparation method 技术领域technical field
本发明属于高分子材料技术领域,具体涉及一种芳香族聚噁二唑、芳香族聚噁二唑薄膜及薄膜的制备方法。The invention belongs to the technical field of polymer materials, and in particular relates to an aromatic polyoxadiazole, an aromatic polyoxadiazole film and a preparation method of the film.
背景技术Background technique
芳香族聚噁二唑是一种分子链上含有苯环和噁二唑环的高性能聚合物,因其良好的耐高温稳定性、耐化学性能、电绝缘性使得芳香族聚噁二唑被应用于各个领域,例如耐高温领域、电绝缘保护领域。然而,因其较深的颜色和较低的透光率严重限制了其在光电领域的应用。Aromatic polyoxadiazole is a high-performance polymer containing benzene ring and oxadiazole ring in the molecular chain. Because of its good high temperature resistance, chemical resistance and electrical insulation, aromatic polyoxadiazole is It is used in various fields, such as the field of high temperature resistance and the field of electrical insulation protection. However, its dark color and low light transmittance severely limit its application in the field of optoelectronics.
技术问题technical problem
现有技术中多对芳香族聚噁二唑的阻燃性进行改进,很少有对其光学性能进行研究的报道,为了使得芳香族聚噁二唑在各个领域能够被更好的应用,研究并制备具有高透光率的芳香族聚噁二唑材料非常必要。In the prior art, the flame retardancy of aromatic polyoxadiazoles is mostly improved, and there are few reports on the study of their optical properties. In order to make aromatic polyoxadiazoles better applied in various fields, research And it is very necessary to prepare aromatic polyoxadiazole materials with high light transmittance.
技术解决方案technical solution
针对现有技术中存在的上述不足,本发明的目的在于提供一种芳香族聚噁二唑、芳香族聚噁二唑薄膜及薄膜的制备方法,所述芳香族聚噁二唑薄膜具有高透光率,在400nm至800nm的波长范围内,透光率超过85%,最大透光率达到94%。In view of the above-mentioned deficiencies existing in the prior art, the object of the present invention is to provide a kind of preparation method of aromatic polyoxadiazole, aromatic polyoxadiazole film and film, described aromatic polyoxadiazole film has high transparency Light rate, in the wavelength range from 400nm to 800nm, the light transmittance exceeds 85%, and the maximum light transmittance reaches 94%.
为实现上述发明目的,本发明采用的技术方案如下:For realizing above-mentioned purpose of the invention, the technical scheme that the present invention adopts is as follows:
第一方面,本发明提供了一种芳香族聚噁二唑,所述芳香族聚噁二唑包括重复单元A和重复单元B,所述重复单元A的结构如式I所示:In the first aspect, the present invention provides an aromatic polyoxadiazole, the aromatic polyoxadiazole includes a repeating unit A and a repeating unit B, and the structure of the repeating unit A is shown in formula I:
Figure PCTCN2022092156-appb-000001
Figure PCTCN2022092156-appb-000001
所述重复单元B的结构为式Ⅱ、式Ⅲ、式Ⅳ中的至少一种:The structure of the repeating unit B is at least one of formula II, formula III, and formula IV:
Figure PCTCN2022092156-appb-000002
Figure PCTCN2022092156-appb-000002
Figure PCTCN2022092156-appb-000003
Figure PCTCN2022092156-appb-000003
R为第一主族金属元素中的一种;R is one of the metal elements of the first main group;
所述芳香族聚噁二唑是以对苯二甲酸、苯二甲酸衍生物和肼盐为反应原料,在发烟硫酸中进行缩聚反应得到的,所述苯二甲酸衍生物为2-氟对苯二甲酸、5-氟间苯二甲酸、间苯二甲酸-5-磺酸盐中的至少一种,所述发烟硫酸、对苯二甲酸、苯二甲酸衍生物和肼盐的摩尔比为(4~7):(0.7~0.8):(0.2~0.3):(1~1.5),其中,所述发烟硫酸的摩尔数以所述发烟硫酸中所含的SO 3的摩尔数计。 The aromatic polyoxadiazole is obtained by polycondensation reaction in fuming sulfuric acid with terephthalic acid, phthalic acid derivatives and hydrazine salt as reaction raw materials, and the phthalic acid derivative is 2-fluoropara At least one of phthalic acid, 5-fluoroisophthalic acid, and isophthalic acid-5-sulfonate, the molar ratio of oleum, terephthalic acid, phthalic acid derivatives, and hydrazine salt Be (4~7): (0.7~0.8): (0.2~0.3): (1~1.5), wherein, the molar number of described fuming sulfuric acid is contained in the described fuming sulfuric acid SO The molar number count.
本发明提供2-氟对苯二甲酸、5-氟间苯二甲酸或间苯二甲酸-5-磺酸盐单体参与共聚的芳香族聚噁二唑,显著地提高了芳香族聚噁二唑的透光率。The invention provides aromatic polyoxadiazoles in which 2-fluoroterephthalic acid, 5-fluoroisophthalic acid or isophthalic acid-5-sulfonate monomers participate in copolymerization, which significantly improves the aromatic polyoxadiazole The transmittance of azoles.
第二方面,本发明提供了一种芳香族聚噁二唑薄膜,由第一方面所述的芳香族聚噁二唑制备而成。In the second aspect, the present invention provides an aromatic polyoxadiazole film prepared from the aromatic polyoxadiazole described in the first aspect.
所述芳香族聚噁二唑薄膜具有高透光率,在400nm至800nm的波长范围内,透光率超过85%,最大透光率达到94%。The aromatic polyoxadiazole film has high light transmittance, and in the wavelength range of 400nm to 800nm, the light transmittance exceeds 85%, and the maximum light transmittance reaches 94%.
第三方面,本发明提供了一种如第二方面所述的芳香族聚噁二唑 薄膜的制备方法,所述方法包括以下步骤:In a third aspect, the present invention provides a method for preparing the aromatic polyoxadiazole film as described in the second aspect, said method comprising the following steps:
S1以对苯二甲酸、苯二甲酸衍生物和肼盐为反应原料,在发烟硫酸中进行缩聚反应,得到芳香族聚噁二唑溶液,所述苯二甲酸衍生物为2-氟对苯二甲酸、5-氟间苯二甲酸、间苯二甲酸-5-磺酸盐中的至少一种;S1 takes terephthalic acid, phthalic acid derivatives and hydrazine salts as reaction raw materials, and carries out polycondensation reaction in oleum to obtain an aromatic polyoxadiazole solution, and the phthalic acid derivative is 2-fluoroparaphenylene At least one of dicarboxylic acid, 5-fluoroisophthalic acid, and isophthalic acid-5-sulfonate;
S2将所述芳香族聚噁二唑溶液经衣架式模具挤出,然后依次输送至第一级凝固浴、第二级凝固浴和第三级凝固浴中进行凝固成型,得到凝固的含酸湿态初生流延薄膜,每一级所述凝固浴均包括硫酸和水,所述第一级凝固浴中的硫酸和水的重量比为(30:70)~(50:50),所述第二级凝固浴中的硫酸和水的重量比为(20:80)~(25:75),所述第三级凝固浴中的硫酸和水的重量比为(2:98)~(8:92);S2 Extrude the aromatic polyoxadiazole solution through a hanger-type die, and then transport it to the first-stage coagulation bath, the second-stage coagulation bath, and the third-stage coagulation bath for coagulation and molding to obtain coagulated acid-containing wet State primary casting film, each level of coagulation bath includes sulfuric acid and water, the weight ratio of sulfuric acid and water in the first level coagulation bath is (30:70) ~ (50:50), the second level The weight ratio of sulfuric acid and water in the secondary coagulation bath is (20:80)~(25:75), and the weight ratio of the sulfuric acid and water in the described tertiary coagulation bath is (2:98)~(8: 92);
S3将所述含酸湿态初生流延薄膜进行洗涤后,得到不含硫酸的初生流延薄膜;S3 washing the acid-containing wet-state primary cast film to obtain a sulfuric acid-free primary cast film;
S4将所述不含硫酸的初生流延薄膜进行双向拉伸后,在300~450℃进行热定型处理,并进行切边、卷绕,得到所述芳香族聚噁二唑薄膜。S4 Biaxially stretching the primary casting film not containing sulfuric acid, then performing heat setting treatment at 300-450° C., trimming, and winding to obtain the aromatic polyoxadiazole film.
优选的是,在步骤S1中,所述发烟硫酸、对苯二甲酸、苯二甲酸衍生物和肼盐的摩尔比为(4~7):(0.7~0.8):(0.2~0.3):(1~1.5),其中,发烟硫酸的摩尔数以发烟硫酸中所含的SO 3的摩尔数计。 Preferably, in step S1, the molar ratio of the oleum, terephthalic acid, phthalic acid derivatives and hydrazine salt is (4-7): (0.7-0.8): (0.2-0.3): (1~1.5), wherein, the molar number of fuming sulfuric acid is SO contained in the fuming sulfuric acid 3 The molar number of meter.
上述任一方案中优选的是,所述肼盐为硫酸肼或盐酸肼,所述发烟硫酸中三氧化硫的含量为20~40wt%。In any of the above schemes, preferably, the hydrazine salt is hydrazine sulfate or hydrazine hydrochloride, and the content of sulfur trioxide in the oleum is 20-40wt%.
上述任一方案中优选的是,所述缩聚反应分三个阶段进行:Preferably in any of the above schemes, the polycondensation reaction is carried out in three stages:
第一阶段:反应温度为90~130℃,反应时间为3~5h;The first stage: the reaction temperature is 90~130℃, and the reaction time is 3~5h;
第二阶段:反应温度为140~170℃,反应时间为2~6h,并在第二阶段完成时加入链终止剂;The second stage: the reaction temperature is 140-170°C, the reaction time is 2-6 hours, and the chain terminator is added when the second stage is completed;
第三阶段:反应温度为150~180℃,反应时间为3~6h。The third stage: the reaction temperature is 150-180°C, and the reaction time is 3-6 hours.
上述任一方案中优选的是,所述链终止剂为苯甲酸,所述链终止剂的加入量为所述缩聚反应的反应体系中所述肼盐摩尔数的0.5%~2%。In any of the above schemes, preferably, the chain terminator is benzoic acid, and the added amount of the chain terminator is 0.5% to 2% of the moles of the hydrazine salt in the reaction system of the polycondensation reaction.
上述任一方案中优选的是,所述衣架式模具挤出的工艺为:将所述芳香族聚噁二唑溶液经脱泡处理,然后输送至粗过滤器进行粗过滤,再输送至精过滤器进行精过滤,再送至衣架式模具,在模具狭缝中挤出至凝固托辊上形成片状聚噁二唑溶液。In any of the above schemes, it is preferred that the extrusion process of the hanger type die is: the aromatic polyoxadiazole solution is degassed, then sent to a coarse filter for coarse filtration, and then sent to a fine filter The filter is used for fine filtration, and then sent to the hanger mold, extruded from the mold slit to the solidified roller to form a sheet-like polyoxadiazole solution.
上述任一方案中优选的是,所述粗过滤器的过滤网孔径为50μm~70μm,过滤压力≤1.0MPa,所述精过滤器的过滤网孔径为40μm~50μm,过滤压力≤2.0MPa。In any of the above schemes, it is preferable that the filter mesh diameter of the coarse filter is 50 μm-70 μm, and the filtration pressure is ≤1.0 MPa; the filter mesh diameter of the fine filter is 40 μm-50 μm, and the filtration pressure is ≤2.0 MPa.
上述任一方案中优选的是,在步骤S2中,所述第一级凝固浴中的硫酸和水的重量比为(38:62)~(42:58),所述第二级凝固浴中的硫酸和水的重量比为(22:78)~(24:76),所述第三级凝固浴中的硫酸和水的重量比为(4:96)~(6:94)。Preferably in any of the above schemes, in step S2, the weight ratio of sulfuric acid and water in the first-stage coagulation bath is (38:62)~(42:58), and in the second-stage coagulation bath The weight ratio of sulfuric acid and water is (22:78)~(24:76), and the weight ratio of sulfuric acid and water in the third stage coagulation bath is (4:96)~(6:94).
上述任一方案中优选的是,在步骤S2中,所述芳香族聚噁二唑溶液在每一级所述凝固浴中的反应温度均为40℃~70℃,反应时间均为3~10分钟。Preferably in any of the above schemes, in step S2, the reaction temperature of the aromatic polyoxadiazole solution in each stage of the coagulation bath is 40°C-70°C, and the reaction time is 3-10°C. minute.
上述任一方案中优选的是,所述将所述含酸湿态初生流延薄膜进 行洗涤包括以下步骤:Preferably in any of the above-mentioned schemes, the described acid-containing wet state primary casting film is washed and comprises the following steps:
所述含酸湿态初生流延薄膜经第一级水洗、碱洗、第二级水洗后,得到所述不含硫酸的初生流延薄膜;After the acid-containing wet primary cast film is washed in the first stage, alkali washed, and washed in the second stage, the primary cast film without sulfuric acid is obtained;
所述碱洗采用质量分数为1%~5%的氢氧化钠或碳酸氢钠的水溶液;所述第一级水洗和第二级水洗的时间均为5~20分钟,温度均为40~70℃;所述碱洗的时间为5~20分钟,温度为40~70℃。The alkali washing adopts an aqueous solution of sodium hydroxide or sodium bicarbonate with a mass fraction of 1% to 5%; the time of the first-stage water washing and the second-stage water washing is 5-20 minutes, and the temperature is 40-70°C. °C; the time for the alkali washing is 5-20 minutes, and the temperature is 40-70 °C.
上述任一方案中优选的是,在步骤S4中,所述双向拉伸的工艺为:将所述不含硫酸的初生流延薄膜在双向拉伸设备中进行1~3倍的双向拉伸,拉伸温度为100℃~150℃。Preferably in any of the above schemes, in step S4, the biaxial stretching process is: biaxially stretching the sulfuric acid-free nascent cast film in a biaxial stretching device for 1 to 3 times, The stretching temperature is 100°C to 150°C.
上述任一方案中优选的是,在步骤S2中,所述芳香族聚噁二唑溶液在成型辊上完全成型,所述成型辊的材质为玻璃、陶瓷、哈氏合金或904L不锈钢,所述成型辊的表面粗糙度Ra<0.4。In any of the above schemes, it is preferred that in step S2, the aromatic polyoxadiazole solution is completely formed on the forming roller, and the material of the forming roller is glass, ceramics, Hastelloy or 904L stainless steel, and the The surface roughness of the forming roller is Ra<0.4.
上述任一方案中优选的是,所述芳香族聚噁二唑溶液在成型辊上停留时间为10~90秒。In any of the above schemes, preferably, the residence time of the aromatic polyoxadiazole solution on the forming roller is 10-90 seconds.
上述任一方案中优选的是,每一级所述凝固浴中还包含硫酸盐,所述硫酸盐的加入量为每一级所述凝固浴中硫酸摩尔数的0.2%~20%。In any of the above schemes, it is preferred that the coagulation bath at each level also contains sulfate, and the amount of the sulfate added is 0.2% to 20% of the moles of sulfuric acid in the coagulation bath at each level.
上述任一方案中优选的是,所述硫酸盐为硫酸钠、硫酸钾中的至少一种。Preferably in any of the above schemes, the sulfate is at least one of sodium sulfate and potassium sulfate.
上述任一方案中优选的是,在所述卷绕之前还包括以下步骤:Preferably in any of the above schemes, the following steps are also included before the winding:
在250℃~300℃下进行回火处理。Tempering treatment is carried out at 250°C to 300°C.
本发明提供的制备方法步骤简单,操作控制方便,质量稳定,生产效率高,生产成本低,可大规模化工业生产,按照该制备方法制备 的芳香族聚噁二唑薄膜不仅具有优良的力学性能,也具有较高的透光率。The preparation method provided by the invention has simple steps, convenient operation and control, stable quality, high production efficiency, low production cost, and large-scale industrial production. The aromatic polyoxadiazole film prepared according to the preparation method not only has excellent mechanical properties , also has a high light transmittance.
有益效果Beneficial effect
本发明提供2-氟对苯二甲酸、5-氟间苯二甲酸或间苯二甲酸-5-磺酸盐单体参与共聚的芳香族聚噁二唑,显著地提高了芳香族聚噁二唑的透光率。The invention provides aromatic polyoxadiazoles in which 2-fluoroterephthalic acid, 5-fluoroisophthalic acid or isophthalic acid-5-sulfonate monomers participate in copolymerization, which significantly improves the aromatic polyoxadiazole The transmittance of azoles.
所述芳香族聚噁二唑薄膜具有高透光率,在400nm至800nm的波长范围内,透光率超过85%,最大透光率达到94%。The aromatic polyoxadiazole film has high light transmittance, and in the wavelength range of 400nm to 800nm, the light transmittance exceeds 85%, and the maximum light transmittance reaches 94%.
本发明提供的制备方法步骤简单,操作控制方便,质量稳定,生产效率高,生产成本低,可大规模化工业生产,按照该制备方法制备的芳香族聚噁二唑薄膜不仅具有优良的力学性能,也具有较高的透光率。The preparation method provided by the invention has simple steps, convenient operation and control, stable quality, high production efficiency, low production cost, and large-scale industrial production. The aromatic polyoxadiazole film prepared according to the preparation method not only has excellent mechanical properties , also has a high light transmittance.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
为了使本发明要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention will be further described in detail below in conjunction with the embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
除有定义外,以下实施例中所用的技术术语具有与本发明所属领域技术人员普遍理解的相同含义。以下实施例中所用的试剂,如无特殊说明,均为常规生化试剂;以下实施例中所用的原材料、仪器和设备等,均可通过市场购买获得或者可通过现有方法获得;所述试剂用量,如无特殊说明,均为常规实验操作中试剂用量;所述实验方法,如无特殊说明,均为常规方法。Unless otherwise defined, the technical terms used in the following embodiments have the same meaning as commonly understood by those skilled in the art to which the present invention belongs. The reagents used in the following examples, unless otherwise specified, are conventional biochemical reagents; the raw materials, instruments and equipment etc. used in the following examples can be purchased from the market or obtained by existing methods; the reagent consumption , unless otherwise specified, are all reagent dosages in conventional experimental operations; said experimental methods, unless otherwise specified, are conventional methods.
第一方面,本发明实施例提供了一种芳香族聚噁二唑,所述芳香族聚噁二唑包括重复单元A和重复单元B,所述重复单元A的结构如式I所示:In the first aspect, an embodiment of the present invention provides an aromatic polyoxadiazole, the aromatic polyoxadiazole includes a repeating unit A and a repeating unit B, and the structure of the repeating unit A is shown in Formula I:
Figure PCTCN2022092156-appb-000004
Figure PCTCN2022092156-appb-000004
所述重复单元B的结构为式Ⅱ、式Ⅲ、式Ⅳ中的至少一种:The structure of the repeating unit B is at least one of formula II, formula III, and formula IV:
Figure PCTCN2022092156-appb-000005
Figure PCTCN2022092156-appb-000005
Figure PCTCN2022092156-appb-000006
Figure PCTCN2022092156-appb-000006
R为第一主族金属元素中的一种;R is one of the metal elements of the first main group;
所述芳香族聚噁二唑是以对苯二甲酸、苯二甲酸衍生物和肼盐为反应原料,在发烟硫酸中进行缩聚反应得到的,所述苯二甲酸衍生物为2-氟对苯二甲酸、5-氟间苯二甲酸、间苯二甲酸-5-磺酸盐中的至少一种,所述发烟硫酸、对苯二甲酸、苯二甲酸衍生物和肼盐的摩尔比为(4~7):(0.7~0.8):(0.2~0.3):(1~1.5),其中,所述发烟硫酸的摩尔数以所述发烟硫酸中所含的SO 3的摩尔数计。 The aromatic polyoxadiazole is obtained by polycondensation reaction in fuming sulfuric acid with terephthalic acid, phthalic acid derivatives and hydrazine salt as reaction raw materials, and the phthalic acid derivative is 2-fluoropara At least one of phthalic acid, 5-fluoroisophthalic acid, and isophthalic acid-5-sulfonate, the molar ratio of oleum, terephthalic acid, phthalic acid derivatives, and hydrazine salt Be (4~7): (0.7~0.8): (0.2~0.3): (1~1.5), wherein, the molar number of described fuming sulfuric acid is contained in the described fuming sulfuric acid SO The molar number count.
R为第一主族金属元素中的一种,例如R可以为锂、钠或钾等。R is one of the metal elements of the first main group, for example, R can be lithium, sodium or potassium.
本发明实施例提供2-氟对苯二甲酸、5-氟间苯二甲酸或间苯二甲酸-5-磺酸盐单体参与共聚的芳香族聚噁二唑,显著地提高了芳香族聚噁二唑的透光率。Embodiments of the present invention provide aromatic polyoxadiazoles in which 2-fluoroterephthalic acid, 5-fluoroisophthalic acid or isophthalic acid-5-sulfonate monomers participate in copolymerization, which significantly improves the aromatic polyoxadiazole The light transmittance of oxadiazole.
第二方面,本发明实施例提供了一种芳香族聚噁二唑薄膜,由第一方面所述的芳香族聚噁二唑制备而成。In a second aspect, an embodiment of the present invention provides an aromatic polyoxadiazole film prepared from the aromatic polyoxadiazole described in the first aspect.
所述芳香族聚噁二唑薄膜可以应用于但不限于光电领域、覆盖膜、燃料电池电堆质子交换膜、芯片承载膜、高温胶带基材、TFT基材、 柔性显示基材、LED灯带基材、FPC基材、石墨散热膜基材、锂电池隔膜、航天军工。The aromatic polyoxadiazole film can be applied to but not limited to the field of optoelectronics, cover film, fuel cell stack proton exchange membrane, chip carrier film, high temperature tape substrate, TFT substrate, flexible display substrate, LED light strip Substrate, FPC substrate, graphite heat dissipation film substrate, lithium battery diaphragm, aerospace military industry.
所述芳香族聚噁二唑薄膜具有高透光率,在400nm至800nm的波长范围内,透光率超过85%,最大透光率达到94%。The aromatic polyoxadiazole film has high light transmittance, and in the wavelength range of 400nm to 800nm, the light transmittance exceeds 85%, and the maximum light transmittance reaches 94%.
第三方面,本发明实施例提供了一种如第二方面所述的芳香族聚噁二唑薄膜的制备方法,所述方法包括以下步骤:In a third aspect, an embodiment of the present invention provides a method for preparing an aromatic polyoxadiazole film as described in the second aspect, the method comprising the following steps:
S1以对苯二甲酸、苯二甲酸衍生物和肼盐为反应原料,在发烟硫酸中进行缩聚反应,得到芳香族聚噁二唑溶液,所述苯二甲酸衍生物为2-氟对苯二甲酸、5-氟间苯二甲酸、间苯二甲酸-5-磺酸盐中的至少一种;S1 takes terephthalic acid, phthalic acid derivatives and hydrazine salts as reaction raw materials, and carries out polycondensation reaction in oleum to obtain an aromatic polyoxadiazole solution, and the phthalic acid derivative is 2-fluoroparaphenylene At least one of dicarboxylic acid, 5-fluoroisophthalic acid, and isophthalic acid-5-sulfonate;
S2将所述芳香族聚噁二唑溶液经衣架式模具挤出,然后依次输送至第一级凝固浴、第二级凝固浴和第三级凝固浴中进行凝固成型,得到凝固的含酸湿态初生流延薄膜,每一级所述凝固浴均包括硫酸和水,所述第一级凝固浴中的硫酸和水的重量比为(30:70)~(50:50),所述第二级凝固浴中的硫酸和水的重量比为(20:80)~(25:75),所述第三级凝固浴中的硫酸和水的重量比为(2:98)~(8:92);S2 Extrude the aromatic polyoxadiazole solution through a hanger-type die, and then transport it to the first-stage coagulation bath, the second-stage coagulation bath, and the third-stage coagulation bath for coagulation and molding to obtain coagulated acid-containing wet State primary casting film, each level of coagulation bath includes sulfuric acid and water, the weight ratio of sulfuric acid and water in the first level coagulation bath is (30:70) ~ (50:50), the second level The weight ratio of sulfuric acid and water in the secondary coagulation bath is (20:80)~(25:75), and the weight ratio of the sulfuric acid and water in the described tertiary coagulation bath is (2:98)~(8: 92);
S3将所述含酸湿态初生流延薄膜进行洗涤后,得到不含硫酸的初生流延薄膜;S3 washing the acid-containing wet-state primary cast film to obtain a sulfuric acid-free primary cast film;
S4将所述不含硫酸的初生流延薄膜进行双向拉伸后,在300~450℃进行热定型处理,并进行切边、卷绕,得到所述芳香族聚噁二唑薄膜。S4 Biaxially stretching the primary casting film not containing sulfuric acid, then performing heat setting treatment at 300-450° C., trimming, and winding to obtain the aromatic polyoxadiazole film.
通过步骤S1可以制备得到所述芳香族聚噁二唑。The aromatic polyoxadiazole can be prepared through step S1.
本发明实施例通过对凝固浴的级数、组分浓度进行选择,降低薄膜中硫酸和凝固浴中硫酸的浓度差,减弱硫酸析出过程对薄膜的冲击,延长硫酸的析出时间,使薄膜中硫酸析出的更彻底,制得的薄膜不仅具有优良的力学性能,也具有较高的透光率。In the embodiments of the present invention, by selecting the number of coagulation bath stages and component concentrations, the concentration difference between sulfuric acid in the film and the sulfuric acid in the coagulation bath is reduced, the impact of the sulfuric acid precipitation process on the film is weakened, the precipitation time of sulfuric acid is prolonged, and the sulfuric acid in the film is reduced. The precipitation is more thorough, and the prepared film not only has excellent mechanical properties, but also has high light transmittance.
按照本发明实施例提供的制备方法制备的薄膜的厚度为5~800μm。The thickness of the film prepared according to the preparation method provided in the embodiment of the present invention is 5-800 μm.
本发明实施例提供的制备方法步骤简单,操作控制方便,质量稳定,生产效率高,生产成本低,可大规模化工业生产。The preparation method provided by the embodiment of the present invention has simple steps, convenient operation and control, stable quality, high production efficiency, low production cost, and large-scale industrial production.
所述2-氟对苯二甲酸的结构如式Ⅴ所示:The structure of the 2-fluoroterephthalic acid is shown in formula V:
Figure PCTCN2022092156-appb-000007
Figure PCTCN2022092156-appb-000007
所述5-氟间苯二甲酸的结构如式Ⅵ所示:The structure of the 5-fluoroisophthalic acid is shown in formula VI:
Figure PCTCN2022092156-appb-000008
Figure PCTCN2022092156-appb-000008
所述间苯二甲酸-5-磺酸盐可以为间苯二甲酸-5-磺酸钠,结构如式Ⅶ所示:The isophthalic acid-5-sulfonate can be isophthalic acid-5-sodium sulfonate, the structure of which is shown in formula VII:
Figure PCTCN2022092156-appb-000009
Figure PCTCN2022092156-appb-000009
进一步地,在步骤S1中,所述发烟硫酸、对苯二甲酸、苯二甲酸衍生物和肼盐的摩尔比为(4~7):(0.7~0.8):(0.2~0.3):(1~1.5),其中,发烟硫酸的摩尔数以发烟硫酸中所含的SO 3的摩尔数计,如果所述苯二甲酸衍生物用量过多,则得到的薄膜力学性能下降明显,如果所述苯二甲酸衍生物用量过少,则无法显著地提高薄膜的透光率。例如所述发烟硫酸、对苯二甲酸、苯二甲酸衍生物和肼盐的摩尔比可以为4:0.7:0.3:1.1、5:0.8:0.2:1.2或7:0.8:0.2:1.4等。 Further, in step S1, the molar ratio of the oleum, terephthalic acid, phthalic acid derivatives and hydrazine salt is (4-7): (0.7-0.8): (0.2-0.3): ( 1~1.5), wherein, the number of moles of fuming sulfuric acid is calculated in the number of moles of SO3 contained in the fuming sulfuric acid, if described phthalic acid derivatives are used too much, then the mechanical property of the film that obtains declines obviously, if If the amount of the phthalic acid derivative is too small, the light transmittance of the film cannot be significantly improved. For example, the molar ratio of oleum, terephthalic acid, phthalic acid derivatives and hydrazine salt can be 4:0.7:0.3:1.1, 5:0.8:0.2:1.2 or 7:0.8:0.2:1.4, etc.
进一步地,所述肼盐为硫酸肼或盐酸肼,所述发烟硫酸中三氧化硫的含量为20~40wt%,例如含量可以为20wt%、30wt%或40wt%等。Further, the hydrazine salt is hydrazine sulfate or hydrazine hydrochloride, and the content of sulfur trioxide in the oleum is 20-40wt%, for example, the content can be 20wt%, 30wt% or 40wt%.
进一步地,所述缩聚反应分三个阶段进行:Further, the polycondensation reaction is carried out in three stages:
第一阶段:反应温度为90~130℃(例如反应温度可以为90℃、100℃、110℃、120℃或130℃等),反应时间为3~5h(例如反应时间可以为3h、4h或5h等);The first stage: the reaction temperature is 90-130°C (for example, the reaction temperature can be 90°C, 100°C, 110°C, 120°C or 130°C, etc.), and the reaction time is 3-5h (for example, the reaction time can be 3h, 4h or 5h, etc.);
第二阶段:反应温度为140~170℃(例如反应温度可以为140℃、150℃或170℃等),反应时间为2~6h(例如反应时间可以为3h、4h或5h等),并在第二阶段完成时加入链终止剂;The second stage: the reaction temperature is 140-170°C (for example, the reaction temperature can be 140°C, 150°C or 170°C, etc.), the reaction time is 2-6h (for example, the reaction time can be 3h, 4h or 5h, etc.), and The chain terminator is added at the completion of the second stage;
第三阶段:反应温度为150~180℃(例如反应温度可以为150℃、170℃或180℃等),反应时间为3~6h(例如反应时间可以为3h、4h或5h等)。The third stage: the reaction temperature is 150-180°C (for example, the reaction temperature can be 150°C, 170°C or 180°C, etc.), and the reaction time is 3-6h (for example, the reaction time can be 3h, 4h or 5h, etc.).
所述第一阶段为预聚合,所述第二阶段为聚合,所述第三阶段为环化。The first stage is prepolymerization, the second stage is polymerization, and the third stage is cyclization.
进一步地,所述链终止剂为苯甲酸,所述链终止剂的加入量为所述缩聚反应的反应体系中所述肼盐摩尔数的0.5%~2%,例如如果反应体系中所述肼盐为100mol,那么所述链终止剂的加入量可以为0.5mol、1mol、1.5mol或2mol等。Further, the chain terminator is benzoic acid, and the added amount of the chain terminator is 0.5% to 2% of the moles of the hydrazine salt in the reaction system of the polycondensation reaction, for example, if the hydrazine salt in the reaction system The amount of salt is 100 mol, then the amount of the chain terminator added can be 0.5 mol, 1 mol, 1.5 mol or 2 mol, etc.
进一步地,所述衣架式模具挤出的工艺为:将所述芳香族聚噁二唑溶液经脱泡处理,然后输送至粗过滤器进行粗过滤,再输送至精过滤器进行精过滤,再送至衣架式模具,在模具狭缝中挤出至凝固托辊上形成片状聚噁二唑溶液。Further, the extrusion process of the hanger type die is as follows: the aromatic polyoxadiazole solution is subjected to defoaming treatment, then transported to a coarse filter for coarse filtration, then transported to a fine filter for fine filtration, and then sent to To the hanger type mold, extruded in the mold slit to the solidification roller to form a sheet polyoxadiazole solution.
进一步地,所述粗过滤器的过滤网孔径为50μm~70μm(例如孔径可以为50μm、60μm或70μm等),过滤压力≤1.0MPa,所述精过滤器的过滤网孔径为40μm~50μm(例如孔径可以为40μm、42μm、44μm、46μm或50μm等),过滤压力≤2.0MPa。Further, the pore size of the filter mesh of the coarse filter is 50 μm to 70 μm (for example, the pore size can be 50 μm, 60 μm or 70 μm, etc.), the filtration pressure is ≤ 1.0 MPa, and the filter mesh diameter of the fine filter is 40 μm to 50 μm (for example, The pore size can be 40μm, 42μm, 44μm, 46μm or 50μm, etc.), and the filtration pressure is ≤2.0MPa.
进一步地,在步骤S2中,所述第一级凝固浴中的硫酸和水的重量比为(38:62)~(42:58),例如重量比可以为38:62、40:60或42:58等。Further, in step S2, the weight ratio of sulfuric acid and water in the first-stage coagulation bath is (38:62)-(42:58), for example, the weight ratio can be 38:62, 40:60 or 42 :58 etc.
进一步地,在步骤S2中,所述第二级凝固浴中的硫酸和水的重量比为(22:78)~(24:76),例如重量比可以为22:78、23:77或24:76 等。Further, in step S2, the weight ratio of sulfuric acid and water in the second-stage coagulation bath is (22:78)~(24:76), for example, the weight ratio can be 22:78, 23:77 or 24 :76 etc.
进一步地,在步骤S2中,所述第三级凝固浴中的硫酸和水的重量比为(4:96)~(6:94),例如重量比可以为4:96、5:95或6:94等。Further, in step S2, the weight ratio of sulfuric acid and water in the third coagulation bath is (4:96)~(6:94), for example, the weight ratio can be 4:96, 5:95 or 6 :94 etc.
进一步地,在步骤S2中,所述芳香族聚噁二唑溶液在每一级所述凝固浴中的反应温度均为40℃~70℃,例如温度可以为40℃、50℃、60℃或70℃等,随着凝固浴温度升高,薄膜晶体中粗晶比例降低,微晶比例提高,排列更有序,透光率增加,但是力学性能降低,为了确保薄膜的力学性能优良且透过率较高,优选地,温度为45℃~50℃。Further, in step S2, the reaction temperature of the aromatic polyoxadiazole solution in each stage of the coagulation bath is 40°C-70°C, for example, the temperature can be 40°C, 50°C, 60°C or 70°C, etc., as the temperature of the coagulation bath increases, the proportion of coarse crystals in the film crystal decreases, the proportion of microcrystals increases, the arrangement is more orderly, and the light transmittance increases, but the mechanical properties decrease. In order to ensure that the film has excellent mechanical properties and transmits The rate is relatively high, preferably, the temperature is 45°C to 50°C.
进一步地,在步骤S2中,所述芳香族聚噁二唑溶液在每一级所述凝固浴中的反应时间均为3~10分钟,例如反应时间可以为3分钟、5分钟、7分钟或10分钟等。Further, in step S2, the reaction time of the aromatic polyoxadiazole solution in each stage of the coagulation bath is 3 to 10 minutes, for example, the reaction time can be 3 minutes, 5 minutes, 7 minutes or 10 minutes wait.
进一步地,所述将所述含酸湿态初生流延薄膜进行洗涤包括以下步骤:Further, the washing of the acid-containing wet primary cast film comprises the following steps:
所述含酸湿态初生流延薄膜经第一级水洗、碱洗、第二级水洗后,得到所述不含硫酸的初生流延薄膜。After the acid-containing wet primary cast film is washed with water in the first stage, washed with alkali, and washed with water in the second stage, the primary cast film without sulfuric acid is obtained.
进一步地,所述碱洗采用质量分数为1%~5%的氢氧化钠或碳酸氢钠的水溶液,例如质量分数可以为1%、2%、4%或5%等。Further, the alkali washing adopts an aqueous solution of sodium hydroxide or sodium bicarbonate with a mass fraction of 1% to 5%, for example, the mass fraction may be 1%, 2%, 4% or 5%.
进一步地,所述第一级水洗、第二级水洗和所述碱洗的时间均为5~20分钟(例如时间可以为5分钟、10分钟、15分钟或20分钟等),温度均为40~70℃(例如温度可以为40℃、50℃、60℃或70℃等)。Further, the time for the first-level water washing, the second-level water washing and the alkali washing is all 5 to 20 minutes (for example, the time can be 5 minutes, 10 minutes, 15 minutes or 20 minutes, etc.), and the temperature is 40 ~70°C (for example, the temperature can be 40°C, 50°C, 60°C or 70°C, etc.).
进一步地,在步骤S4中,所述双向拉伸的工艺为:将所述不含硫酸的初生流延薄膜在双向拉伸设备中进行1~3倍(例如可以为1 倍、2倍或3倍等)的双向拉伸,拉伸温度为100℃~150℃(例如温度可以为100℃、110℃、120℃、130℃、140℃或150℃等)。Further, in step S4, the process of biaxial stretching is: carry out 1 to 3 times (for example, 1 time, 2 times or 3 times) of the primary casting film without sulfuric acid in a biaxial stretching device times, etc.), the stretching temperature is 100°C to 150°C (for example, the temperature can be 100°C, 110°C, 120°C, 130°C, 140°C or 150°C, etc.).
进一步地,在步骤S2中,所述芳香族聚噁二唑溶液在成型辊上完全成型,所述成型辊的材质为玻璃、陶瓷、哈氏合金或904L不锈钢,所述成型辊的表面粗糙度Ra<0.4。Further, in step S2, the aromatic polyoxadiazole solution is completely formed on the forming roller, the material of the forming roller is glass, ceramics, Hastelloy or 904L stainless steel, and the surface roughness of the forming roller is Ra<0.4.
进一步地,所述芳香族聚噁二唑溶液在所述成型辊上停留时间为10~90秒,例如停留时间可以为10秒、20秒、30秒、40秒、50秒、60秒、70秒、80秒或90秒等,停留时间指从所述芳香族聚噁二唑溶液经每一级所述凝固浴到所述成型辊上开始到薄膜能从所述成型辊上剥离且没有粘辊残留物结束所经历的时间。Further, the residence time of the aromatic polyoxadiazole solution on the forming roller is 10 to 90 seconds, for example, the residence time can be 10 seconds, 20 seconds, 30 seconds, 40 seconds, 50 seconds, 60 seconds, 70 seconds seconds, 80 seconds, or 90 seconds, etc., the residence time refers to the time from when the aromatic polyoxadiazole solution passes through each stage of the coagulation bath to the forming roll until the film can be peeled off from the forming roll without sticking. Time elapsed for roll residue to end.
进一步地,每一级所述凝固浴中还包含硫酸盐,所述硫酸盐的加入量为每一级所述凝固浴中硫酸摩尔数的0.2%~20%,例如所述硫酸盐的加入量为所述凝固浴中硫酸摩尔数的0.2%、2%、5%、10%、15%或20%等,优选为3%~5%,向凝固浴中加入硫酸盐,可以使膜更加光洁,更容易从所述成型辊上剥离。Further, sulfate is also included in the coagulation bath at each level, and the addition amount of the sulfate is 0.2% to 20% of the molar number of sulfuric acid in the coagulation bath at each level, such as the addition amount of the sulfate 0.2%, 2%, 5%, 10%, 15% or 20% of the sulfuric acid mole in the coagulation bath, preferably 3% to 5%. Adding sulfate to the coagulation bath can make the film smoother , easier to peel off from the forming roll.
进一步地,所述硫酸盐为硫酸钠、硫酸钾中的至少一种。Further, the sulfate is at least one of sodium sulfate and potassium sulfate.
进一步地,在所述卷绕之前还包括以下步骤,在250℃~300℃下进行回火处理,经过回火处理可以减轻边部薄膜应力。Further, the following step is also included before the winding, performing tempering treatment at 250° C. to 300° C., and the stress of the edge film can be relieved after the tempering treatment.
进一步地,在步骤S4中,在300~450℃(例如可以为300℃、350℃、400℃或450℃等)进行热定型处理有利于提高薄膜耐高温性,降低热膨胀系数(CTE),提高尺寸稳定性。Further, in step S4, heat setting treatment at 300-450°C (for example, 300°C, 350°C, 400°C or 450°C, etc.) is beneficial to improve the high temperature resistance of the film, reduce the coefficient of thermal expansion (CTE), and improve Dimensional stability.
实施例Example
本发明先后进行过多次试验,现举一部分试验结果作为参考对发明进行进一步详细描述,下面结合具体实施例进行详细说明。The present invention has been tested many times successively, and a part of the test results are given as a reference to further describe the invention in detail, and will be described in detail below in conjunction with specific examples.
发烟硫酸:SO 3质量百分含量为20%的发烟硫酸。 Fuming sulfuric acid: SO 3 mass percentage content is 20% fuming sulfuric acid.
实施例1Example 1
S1:将发烟硫酸、对苯二甲酸、间苯二甲酸-5-磺酸钠和硫酸肼按照摩尔比5:0.7:0.3:1.2混合,进行缩聚反应,得到芳香族聚噁二唑溶液。S1: Mix fuming sulfuric acid, terephthalic acid, sodium 5-sulfonate isophthalate, and hydrazine sulfate at a molar ratio of 5:0.7:0.3:1.2 for polycondensation reaction to obtain an aromatic polyoxadiazole solution.
所述缩聚反应分三个阶段进行:第一阶段:反应温度为100℃,反应时间为4h;第二阶段:反应温度为145℃,反应时间为4h,并在第二阶段完成时加入苯甲酸,所述苯甲酸的加入量为所述缩聚反应的反应体系中所述硫酸肼摩尔数的1%;第三阶段:反应温度为170℃,反应时间为5h。The polycondensation reaction is carried out in three stages: the first stage: the reaction temperature is 100°C, the reaction time is 4h; the second stage: the reaction temperature is 145°C, the reaction time is 4h, and benzoic acid is added when the second stage is completed , the addition of the benzoic acid is 1% of the molar number of hydrazine sulfate in the reaction system of the polycondensation reaction; the third stage: the reaction temperature is 170°C, and the reaction time is 5h.
S2:将所述芳香族聚噁二唑溶液经脱泡处理,然后输送至粗过滤器进行粗过滤,再输送至精过滤器进行精过滤,再经齿轮计量泵精确计量后送至衣架式模具,在模具狭缝中挤出至凝固托辊上形成片状聚噁二唑溶液。所述粗过滤器的过滤网孔径为60μm,过滤压力≤1.0MPa,所述精过滤器的过滤网孔径为40μm,过滤压力≤2.0MPa。S2: The aromatic polyoxadiazole solution is defoamed, then sent to the coarse filter for coarse filtration, then sent to the fine filter for fine filtration, and then accurately metered by the gear metering pump and sent to the hanger mold , Extruded in the die slit to the solidified roller to form a sheet polyoxadiazole solution. The coarse filter has a filter mesh diameter of 60 μm and a filtration pressure of ≤1.0 MPa, and the fine filter has a filter mesh diameter of 40 μm and a filtration pressure of ≤2.0 MPa.
将所述片状聚噁二唑溶液依次输送至第一级凝固浴(反应温度为45℃,反应时间为4分钟)、第二级凝固浴(反应温度为45℃,反应时间为5分钟)和第三级凝固浴(反应温度为45℃,反应时间为7分钟)中进行凝固成型,得到凝固的含酸湿态初生流延薄膜,每一级所述凝固浴均由硫酸和水组成,所述第一级凝固浴中的硫酸和水的重 量比为40:60,所述第二级凝固浴中的硫酸和水的重量比为23:77,所述第三级凝固浴中的硫酸和水的重量比为5:95。The flaky polyoxadiazole solution is sequentially transported to the first stage coagulation bath (reaction temperature is 45°C, reaction time is 4 minutes), the second stage coagulation bath (reaction temperature is 45°C, reaction time is 5 minutes) and the third-stage coagulation bath (reaction temperature is 45 ° C, reaction time is 7 minutes) to carry out coagulation molding, to obtain solidified acid-containing wet primary cast film, the coagulation bath of each level is composed of sulfuric acid and water, The weight ratio of the sulfuric acid in the first-level coagulation bath and water is 40:60, the weight ratio of the sulfuric acid in the second-level coagulation bath and water is 23:77, and the sulfuric acid in the third-level coagulation bath The weight ratio with water is 5:95.
所述芳香族聚噁二唑溶液在成型辊上完全成型,停留时间为40秒,所述成型辊的材质为904L不锈钢。The aromatic polyoxadiazole solution is completely formed on the forming roller, the residence time is 40 seconds, and the material of the forming roller is 904L stainless steel.
S3将所述含酸湿态初生流延薄膜经第一级水洗(温度为45℃,时间为10分钟)、碱洗(温度为45℃,时间为15分钟)、第二级水洗(温度为45℃,时间为15分钟)后,得到不含硫酸的初生流延薄膜,所述碱洗采用质量分数为1%的氢氧化钠水溶液。S3 The acid-containing wet state primary cast film is subjected to the first-stage water washing (the temperature is 45° C., and the time is 10 minutes), the alkali washing (the temperature is 45° C., the time is 15 minutes), and the second-stage water washing (the temperature is 10 minutes). 45° C. for 15 minutes), to obtain a primary casting film not containing sulfuric acid, and the alkali washing adopts a 1% sodium hydroxide aqueous solution by mass fraction.
S4将所述不含硫酸的初生流延薄膜在双向拉伸设备中于110℃下进行2倍的双向拉伸并干燥,控制薄膜含水率在10%以下,之后在400℃下进行热定型处理,并进行切边、卷绕,得到所述芳香族聚噁二唑薄膜。S4 The sulfuric acid-free nascent casting film is biaxially stretched twice at 110°C in a biaxial stretching device and dried, controlling the moisture content of the film to be below 10%, and then performing heat setting treatment at 400°C , and trimming and winding to obtain the aromatic polyoxadiazole film.
所述薄膜性能参数为:成品薄膜厚度25μm,极限氧指数为40%,拉伸强度为180MPa,断裂伸长率为80%,在400nm至800nm的波长范围内,透光率超过90%,最大透光率达到94%,在波长为550nm处的透光率为92%。The performance parameters of the film are: the thickness of the finished film is 25 μm, the limiting oxygen index is 40%, the tensile strength is 180 MPa, the elongation at break is 80%, and the light transmittance exceeds 90% in the wavelength range of 400nm to 800nm, the maximum The light transmittance reaches 94%, and the light transmittance at a wavelength of 550nm is 92%.
由性能参数可知,该薄膜不仅具有良好的力学性能和阻燃性能,还具有较高的透光率。It can be seen from the performance parameters that the film not only has good mechanical properties and flame retardant properties, but also has high light transmittance.
实施例2Example 2
与实施例1中步骤S1基本相同,不同的是将间苯二甲酸-5-磺酸钠替换为2-氟对苯二甲酸。It is basically the same as step S1 in Example 1, except that 5-sodium sulfoisophthalate is replaced by 2-fluoroterephthalic acid.
与实施例1中步骤S2~S4完全相同。It is exactly the same as steps S2-S4 in embodiment 1.
所述薄膜性能参数为:成品薄膜厚度25μm,极限氧指数为34%,拉伸强度为190MPa,断裂伸长率为82%,在400nm至800nm的波长范围内,透光率超过85%,最大透光率达到89%,在波长为550nm处的透光率为87%。The performance parameters of the film are: the thickness of the finished film is 25 μm, the limiting oxygen index is 34%, the tensile strength is 190 MPa, the elongation at break is 82%, and the light transmittance exceeds 85% in the wavelength range of 400nm to 800nm, the maximum The light transmittance reaches 89%, and the light transmittance at a wavelength of 550nm is 87%.
实施例3Example 3
与实施例1中步骤S1基本相同,不同的是将间苯二甲酸-5-磺酸钠替换为5-氟间苯二甲酸。It is basically the same as step S1 in Example 1, except that 5-sodium sulfoisophthalate is replaced by 5-fluoroisophthalic acid.
与实施例1中步骤S2~S4完全相同。It is exactly the same as steps S2-S4 in embodiment 1.
所述薄膜性能参数为:成品薄膜厚度25μm,极限氧指数为36%,拉伸强度为182MPa,断裂伸长率为81%,在400nm至800nm的波长范围内,透光率超过87%,最大透光率达到91%,在波长为550nm处的透光率为89%。The performance parameters of the film are: the thickness of the finished film is 25 μm, the limiting oxygen index is 36%, the tensile strength is 182 MPa, the elongation at break is 81%, and the light transmittance exceeds 87% in the wavelength range from 400nm to 800nm, the maximum The light transmittance reaches 91%, and the light transmittance at a wavelength of 550nm is 89%.
对比例1Comparative example 1
与实施例1中步骤S1基本相同,不同的是,将发烟硫酸、对苯二甲酸和硫酸肼按照摩尔比5:1:1.2混合,进行缩聚反应。It is basically the same as step S1 in Example 1, except that oleum, terephthalic acid and hydrazine sulfate are mixed according to the molar ratio of 5:1:1.2 to carry out polycondensation reaction.
与实施例1中步骤S2~S4完全相同。It is exactly the same as steps S2-S4 in embodiment 1.
所述薄膜性能参数为:成品薄膜厚度25μm,极限氧指数为21%,拉伸强度为200MPa,断裂伸长率为85%,在400nm至800nm的波长范围内,透光率超过60%,最大透光率达到65%,在波长为550nm处的透光率为61%。The performance parameters of the film are: the thickness of the finished film is 25 μm, the limiting oxygen index is 21%, the tensile strength is 200 MPa, the elongation at break is 85%, and the light transmittance exceeds 60% in the wavelength range from 400nm to 800nm, the maximum The light transmittance reaches 65%, and the light transmittance at a wavelength of 550nm is 61%.
对比例2Comparative example 2
与实施例1中步骤S1完全相同。It is exactly the same as step S1 in embodiment 1.
与实施例1中步骤S2基本相同,不同的是将所述片状聚噁二唑溶液只输送至第一级凝固浴(反应温度为45℃,反应时间为15分钟)中进行凝固成型,所述第一级凝固浴中的硫酸和水的重量比为40:60。It is basically the same as step S2 in Example 1, except that the sheet-shaped polyoxadiazole solution is only transported to the first-stage coagulation bath (reaction temperature is 45°C, reaction time is 15 minutes) for coagulation and molding, so The weight ratio of sulfuric acid and water in the first stage coagulation bath is 40:60.
与实施例1中步骤S3和S4完全相同。It is exactly the same as steps S3 and S4 in Embodiment 1.
所述薄膜性能参数为:成品薄膜厚度25μm,极限氧指数为39%,拉伸强度为150MPa,断裂伸长率为63%,在400nm至800nm的波长范围内,透光率超过79%,最大透光率达到83%,在波长为550nm处的透光率为81%。The performance parameters of the film are: the thickness of the finished film is 25 μm, the limiting oxygen index is 39%, the tensile strength is 150 MPa, the elongation at break is 63%, and the light transmittance exceeds 79% in the wavelength range of 400nm to 800nm, the maximum The light transmittance reaches 83%, and the light transmittance at a wavelength of 550nm is 81%.
对比例3Comparative example 3
与实施例1中步骤S1完全相同。It is exactly the same as step S1 in embodiment 1.
与实施例1中步骤S2基本相同,不同的是每一级凝固浴的反应温度均为55℃。It is basically the same as step S2 in Example 1, except that the reaction temperature of each coagulation bath is 55°C.
与实施例1中步骤S3和S4完全相同。It is exactly the same as steps S3 and S4 in Embodiment 1.
所述薄膜性能参数为:成品薄膜厚度25μm,极限氧指数为37%,拉伸强度为150MPa,断裂伸长率为63%,在400nm至800nm的波长范围内,透光率超过90%,最大透光率达到93%,在波长为550nm处的透光率为91%。The performance parameters of the film are: the thickness of the finished film is 25 μm, the limiting oxygen index is 37%, the tensile strength is 150 MPa, the elongation at break is 63%, and the light transmittance exceeds 90% in the wavelength range of 400nm to 800nm, the maximum The light transmittance reaches 93%, and the light transmittance at a wavelength of 550nm is 91%.
由薄膜性能参数可知,与实施例1相比,透光率相差不大,力学性能显著下降。It can be seen from the performance parameters of the film that compared with Example 1, the light transmittance is not much different, and the mechanical properties are significantly reduced.
对比例4Comparative example 4
与实施例1中步骤S1基本相同,不同的是,发烟硫酸、对苯二甲酸、间苯二甲酸-5-磺酸钠和硫酸肼的摩尔比为5:0.9:0.1:1.2。It is basically the same as step S1 in Example 1, except that the molar ratio of oleum, terephthalic acid, isophthalic acid-5-sodium sulfonate and hydrazine sulfate is 5:0.9:0.1:1.2.
与实施例1中步骤 S2~S4完全相同。Exactly the same as steps S2~S4 in embodiment 1.
所述薄膜性能参数为:成品薄膜厚度25μm,极限氧指数为37%,拉伸强度为185MPa,断裂伸长率为82%,在400nm至800nm的波长范围内,透光率超过76%,最大透光率达到81%,在波长为550nm处的透光率为79%。The performance parameters of the film are: the thickness of the finished film is 25 μm, the limiting oxygen index is 37%, the tensile strength is 185 MPa, the elongation at break is 82%, and the light transmittance exceeds 76% in the wavelength range of 400nm to 800nm, the maximum The light transmittance reaches 81%, and the light transmittance at a wavelength of 550nm is 79%.
由性能参数可知,降低间苯二甲酸-5-磺酸钠的用量透光率下降明显。It can be seen from the performance parameters that the light transmittance decreases significantly when the dosage of sodium isophthalic acid-5-sulfonate is reduced.
同理,如果发烟硫酸、对苯二甲酸、2-氟对苯二甲酸和硫酸肼的摩尔比为5:0.9:0.1:1.2或发烟硫酸、对苯二甲酸、5-氟间苯二甲酸和硫酸肼的摩尔比为5:0.9:0.1:1.2时,与实施例2或实施例3相比,透光率也下降明显。Similarly, if the molar ratio of oleum, terephthalic acid, 2-fluoroterephthalic acid and hydrazine sulfate is 5:0.9:0.1:1.2 or oleum, terephthalic acid, 5-fluoroisophthalic acid When the molar ratio of formic acid and hydrazine sulfate is 5:0.9:0.1:1.2, compared with Example 2 or Example 3, the light transmittance also drops significantly.
对比例5Comparative example 5
与实施例1中步骤S1基本相同,不同的是,发烟硫酸、对苯二甲酸、间苯二甲酸-5-磺酸钠和硫酸肼的摩尔比为5:0.5:0.5:1.2。It is basically the same as Step S1 in Example 1, except that the molar ratio of oleum, terephthalic acid, 5-sodium isophthalic acid and hydrazine sulfate is 5:0.5:0.5:1.2.
与实施例1中步骤 S2~S4完全相同。Exactly the same as steps S2~S4 in embodiment 1.
所述薄膜性能参数为:成品薄膜厚度25μm,极限氧指数为42%,拉伸强度为161MPa,断裂伸长率为68%,在400nm至800nm的波长范围内,透光率超过90%,最大透光率达到93%,在波长为550nm处的透光率为91%。The performance parameters of the film are: the thickness of the finished film is 25 μm, the limiting oxygen index is 42%, the tensile strength is 161 MPa, the elongation at break is 68%, and the light transmittance exceeds 90% in the wavelength range of 400nm to 800nm, the maximum The light transmittance reaches 93%, and the light transmittance at a wavelength of 550nm is 91%.
由性能参数可知,增加间苯二甲酸-5-磺酸钠的用量,薄膜的透光率没有显著改变,力学性能显著下降。It can be seen from the performance parameters that increasing the amount of sodium isophthalic acid-5-sulfonate does not significantly change the light transmittance of the film, but the mechanical properties significantly decrease.
同理,如果发烟硫酸、对苯二甲酸、2-氟对苯二甲酸和硫酸肼的 摩尔比为5:0.5:0.5:1.2或发烟硫酸、对苯二甲酸、5-氟间苯二甲酸和硫酸肼的摩尔比为5:0.5:0.5:1.2时,与实施例2或实施例3相比,薄膜的透光率没有显著改变,力学性能显著下降。Similarly, if the molar ratio of oleum, terephthalic acid, 2-fluoroterephthalic acid and hydrazine sulfate is 5:0.5:0.5:1.2 or oleum, terephthalic acid, 5-fluoroisophthalic acid When the molar ratio of formic acid and hydrazine sulfate is 5:0.5:0.5:1.2, compared with Example 2 or Example 3, the light transmittance of the film does not change significantly, but the mechanical properties decrease significantly.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.
工业实用性Industrial Applicability
本发明提供2-氟对苯二甲酸、5-氟间苯二甲酸或间苯二甲酸-5-磺酸盐单体参与共聚的芳香族聚噁二唑,显著地提高了芳香族聚噁二唑的透光率。The invention provides aromatic polyoxadiazoles in which 2-fluoroterephthalic acid, 5-fluoroisophthalic acid or isophthalic acid-5-sulfonate monomers participate in copolymerization, which significantly improves the aromatic polyoxadiazole The transmittance of azoles.
所述芳香族聚噁二唑薄膜具有高透光率,在400nm至800nm的波长范围内,透光率超过85%,最大透光率达到94%。The aromatic polyoxadiazole film has high light transmittance, and in the wavelength range of 400nm to 800nm, the light transmittance exceeds 85%, and the maximum light transmittance reaches 94%.
本发明提供的制备方法步骤简单,操作控制方便,质量稳定,生产效率高,生产成本低,可大规模化工业生产,按照该制备方法制备的芳香族聚噁二唑薄膜不仅具有优良的力学性能,也具有较高的透光率。The preparation method provided by the invention has simple steps, convenient operation and control, stable quality, high production efficiency, low production cost, and large-scale industrial production. The aromatic polyoxadiazole film prepared according to the preparation method not only has excellent mechanical properties , also has a higher light transmittance.

Claims (10)

  1. 一种芳香族聚噁二唑,其特征在于,所述芳香族聚噁二唑包括重复单元A和重复单元B,所述重复单元A的结构如式I所示:A kind of aromatic polyoxadiazole, it is characterized in that, described aromatic polyoxadiazole comprises repeating unit A and repeating unit B, and the structure of described repeating unit A is as shown in formula I:
    Figure PCTCN2022092156-appb-100001
    Figure PCTCN2022092156-appb-100001
    所述重复单元B的结构为式Ⅱ、式Ⅲ、式Ⅳ中的至少一种:The structure of the repeating unit B is at least one of formula II, formula III, and formula IV:
    Figure PCTCN2022092156-appb-100002
    Figure PCTCN2022092156-appb-100002
    Figure PCTCN2022092156-appb-100003
    Figure PCTCN2022092156-appb-100003
    R为第一主族金属元素中的一种;R is one of the metal elements of the first main group;
    所述芳香族聚噁二唑是以对苯二甲酸、苯二甲酸衍生物和肼盐为反应原料,在发烟硫酸中进行缩聚反应得到的,所述苯二甲酸衍生物为2-氟对苯二甲酸、5-氟间苯二甲酸、间苯二甲酸-5-磺酸盐中的至少一种,所述发烟硫酸、对苯二甲酸、苯二甲酸衍生物和肼盐的摩尔比为(4~7):(0.7~0.8):(0.2~0.3):(1~1.5),其中,所述发烟硫酸的摩尔数以所述发烟硫酸中所含的SO 3的摩尔数计。 The aromatic polyoxadiazole is obtained by polycondensation reaction in fuming sulfuric acid with terephthalic acid, phthalic acid derivatives and hydrazine salt as reaction raw materials, and the phthalic acid derivative is 2-fluoropara At least one of phthalic acid, 5-fluoroisophthalic acid, and isophthalic acid-5-sulfonate, the molar ratio of oleum, terephthalic acid, phthalic acid derivatives, and hydrazine salt Be (4~7): (0.7~0.8): (0.2~0.3): (1~1.5), wherein, the molar number of described fuming sulfuric acid is contained in the described fuming sulfuric acid SO The molar number count.
  2. 一种芳香族聚噁二唑薄膜,其特征在于,由权利要求1所述的芳香族聚噁二唑制备而成。An aromatic polyoxadiazole film, characterized in that it is prepared from the aromatic polyoxadiazole described in claim 1.
  3. 一种如权利要求2所述的芳香族聚噁二唑薄膜的制备方法,其特征在于,所述方法包括以下步骤:A preparation method of aromatic polyoxadiazole film as claimed in claim 2, is characterized in that, described method comprises the following steps:
    S1以对苯二甲酸、苯二甲酸衍生物和肼盐为反应原料,在发烟硫酸中进行缩聚反应,得到芳香族聚噁二唑溶液,所述苯二甲酸衍生物为2-氟对苯二甲酸、5-氟间苯二甲酸、间苯二甲酸-5-磺酸盐中的至少一种;S1 takes terephthalic acid, phthalic acid derivatives and hydrazine salts as reaction raw materials, and carries out polycondensation reaction in oleum to obtain an aromatic polyoxadiazole solution, and the phthalic acid derivative is 2-fluoroparaphenylene At least one of dicarboxylic acid, 5-fluoroisophthalic acid, and isophthalic acid-5-sulfonate;
    S2将所述芳香族聚噁二唑溶液经衣架式模具挤出,然后依次输送至第一级凝固浴、第二级凝固浴和第三级凝固浴中进行凝固成型,得到凝固的含酸湿态初生流延薄膜,每一级所述凝固浴均包括硫酸和水,所述第一级凝固浴中的硫酸和水的重量比为(30:70)~(50:50),所述第二级凝固浴中的硫酸和水的 重量比为(20:80)~(25:75),所述第三级凝固浴中的硫酸和水的重量比为(2:98)~(8:92);S2 Extrude the aromatic polyoxadiazole solution through a hanger-type die, and then transport it to the first-stage coagulation bath, the second-stage coagulation bath, and the third-stage coagulation bath for coagulation and molding to obtain solidified acid-containing wet State primary casting film, each level of coagulation bath includes sulfuric acid and water, the weight ratio of sulfuric acid and water in the first level coagulation bath is (30:70) ~ (50:50), the second level The weight ratio of the sulfuric acid in the secondary coagulation bath and water is (20:80)~(25:75), and the weight ratio of the sulfuric acid and water in the described tertiary coagulation bath is (2:98)~(8: 92);
    S3将所述含酸湿态初生流延薄膜进行洗涤后,得到不含硫酸的初生流延薄膜;S3 washing the acid-containing wet-state primary cast film to obtain a sulfuric acid-free primary cast film;
    S4将所述不含硫酸的初生流延薄膜进行双向拉伸后,在300~450℃进行热定型处理,并进行切边、卷绕,得到所述芳香族聚噁二唑薄膜。S4 Biaxially stretching the primary casting film not containing sulfuric acid, then performing heat setting treatment at 300-450° C., trimming, and winding to obtain the aromatic polyoxadiazole film.
  4. 根据权利要求3所述的芳香族聚噁二唑薄膜的制备方法,其特征在于,在步骤S1中:The preparation method of aromatic polyoxadiazole film according to claim 3, is characterized in that, in step S1:
    所述发烟硫酸、对苯二甲酸、苯二甲酸衍生物和肼盐的摩尔比为(4~7):(0.7~0.8):(0.2~0.3):(1~1.5),其中,所述发烟硫酸的摩尔数以所述发烟硫酸中所含的SO 3的摩尔数计。 The molar ratio of the oleum, terephthalic acid, phthalic acid derivatives and hydrazine salt is (4~7):(0.7~0.8):(0.2~0.3):(1~1.5), wherein, the The number of moles of said oleum is calculated by the number of moles of SO contained in said fuming sulfuric acid.
  5. 根据权利要求3所述的芳香族聚噁二唑薄膜的制备方法,其特征在于,所述肼盐为硫酸肼或盐酸肼,所述发烟硫酸中三氧化硫的含量为20~40wt%。The method for preparing an aromatic polyoxadiazole film according to claim 3, wherein the hydrazine salt is hydrazine sulfate or hydrazine hydrochloride, and the content of sulfur trioxide in the oleum is 20-40 wt%.
  6. 根据权利要求3所述的芳香族聚噁二唑薄膜的制备方法,其特征在于,所述缩聚反应分三个阶段进行:The preparation method of aromatic polyoxadiazole film according to claim 3, is characterized in that, described polycondensation reaction is carried out in three stages:
    第一阶段:反应温度为90~130℃,反应时间为3~5h;The first stage: the reaction temperature is 90~130℃, and the reaction time is 3~5h;
    第二阶段:反应温度为140~170℃,反应时间为2~6h,并在第二阶段完成时加入链终止剂;The second stage: the reaction temperature is 140-170°C, the reaction time is 2-6 hours, and the chain terminator is added when the second stage is completed;
    第三阶段:反应温度为150~180℃,反应时间为3~6h。The third stage: the reaction temperature is 150-180°C, and the reaction time is 3-6 hours.
  7. 根据权利要求6所述的芳香族聚噁二唑薄膜的制备方法,其特征在于,所述链终止剂为苯甲酸,所述链终止剂的加入量为所述缩聚反应的反应体系中所述肼盐摩尔数的0.5%~2%。The preparation method of aromatic polyoxadiazole film according to claim 6, is characterized in that, described chain terminator is benzoic acid, and the addition amount of described chain terminator is described in the reaction system of described polycondensation reaction 0.5% to 2% of the moles of hydrazine salt.
  8. 根据权利要求3所述的芳香族聚噁二唑薄膜的制备方法,其特征在于,所述衣架式模具挤出的工艺为:将所述芳香族聚噁二唑溶液经脱泡处理,然后输送至粗过滤器进行粗过滤,再输送至精过滤器进行精过滤,再送至衣架式模具,在模具狭缝中挤出至凝固托辊上形成片状聚噁二唑溶液。The preparation method of the aromatic polyoxadiazole film according to claim 3, characterized in that, the extrusion process of the hanger type die is: the aromatic polyoxadiazole solution is subjected to defoaming treatment, and then conveyed It is sent to the coarse filter for coarse filtration, then sent to the fine filter for fine filtration, and then sent to the hanger mold, extruded from the slit of the mold to the solidified roller to form a sheet-like polyoxadiazole solution.
  9. 根据权利要求8所述的芳香族聚噁二唑薄膜的制备方法,其特征在于,所述粗过滤器的过滤网孔径为50μm~70μm,过滤压力≤1.0MPa,所述精过滤器的过滤网孔径为40μm~50μm,过滤压力≤2.0MPa。The preparation method of aromatic polyoxadiazole film according to claim 8, characterized in that, the filter screen aperture of the coarse filter is 50 μm to 70 μm, the filtration pressure is ≤1.0 MPa, and the filter screen of the fine filter The pore size is 40μm~50μm, and the filtration pressure is ≤2.0MPa.
  10. 根据权利要求3所述的芳香族聚噁二唑薄膜的制备方法,其特征在于,每一级所述凝固浴中还包含硫酸盐,所述硫酸盐的加入量为每一级所述凝固浴中硫酸摩尔数的0.2%~20%。The preparation method of aromatic polyoxadiazole film according to claim 3, is characterized in that, also comprises sulfate in the described coagulation bath of each stage, and the addition of described sulfate is the described coagulation bath of each stage. 0.2% to 20% of the moles of sulfuric acid in the medium.
PCT/CN2022/092156 2021-05-13 2022-05-11 Aromatic polyoxadiazole, and aromatic polyoxadiazole film and preparation method therefor WO2022237827A1 (en)

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