WO2022229685A1 - System and method of applying corona discharge for surface treatment of an entity - Google Patents
System and method of applying corona discharge for surface treatment of an entity Download PDFInfo
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- WO2022229685A1 WO2022229685A1 PCT/IB2021/055147 IB2021055147W WO2022229685A1 WO 2022229685 A1 WO2022229685 A1 WO 2022229685A1 IB 2021055147 W IB2021055147 W IB 2021055147W WO 2022229685 A1 WO2022229685 A1 WO 2022229685A1
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
- H01T19/00—Devices providing for corona discharge
Definitions
- Embodiments of a present disclosure relate to performing surface treatment of entities using corona discharge, and more particularly to a system and method of applying the corona discharge for the surface treatment of an entity.
- Corona discharge is an electrical discharge caused by the ionization of a fluid such as air surrounding a conductor carrying a high voltage.
- plasma discharge is generated in a vacuum or in presence of a gas such as, but not limited to, Helium, Argon, Hydrogen, Nitrogen, or the like.
- Plasma is the most active state of matter.
- the corona discharge or the plasma discharge are used in many industrial applications for surface treatment of various materials such as wool, fiber, textile, spices, paper, polyester, pulses, grains, and the like.
- the surface treatment could be etching, deposition, sterilization, fumigation, functionalization, surface modification, surface cleaning, surface heating, and the like of the corresponding materials.
- There is a plurality of approaches including a system that uses the corona discharge or the plasma discharge for the surface treatment of the materials.
- a system of applying corona discharge for surface treatment of an entity includes a corona discharge chamber.
- the corona discharge chamber includes at least one pair of electrodes spaced with a predefined gap. Further, each electrode of the at least one pair of electrodes is housed on a shaft.
- the shaft is electrically coupled to at least one electric generator.
- the at least one electric generator is configured to generate the corona discharge between the at least one pair of electrodes at a first predefined frequency of a predefined frequency range. Further, the shaft is mechanically coupled and electrically insulated to at least one motor.
- the at least one motor is configured to rotate the at least one pair of electrodes about an axis of the respective shaft in a predefined direction with an adjustable rotation speed. Further, each electrode of the at least one pair of electrodes is coated with a dielectric material of a predefined thickness.
- the at least one pair of electrodes is configured to receive the entity via an input end of the corona discharge chamber. The at least one pair of electrodes is also configured to apply the corona discharge generated by the at least one electric generator upon passing the entity between the at least one pair of electrodes for the surface treatment of the entity. Further, the at least one pair of electrodes is also configured to dispatch the entity via an output end of the corona discharge chamber upon performing the surface treatment of the entity.
- a method of applying corona discharge for surface treatment of an entity includes generating the corona discharge between at least one pair of electrodes at a first predefined frequency of a predefined frequency range, wherein the at least one pair of electrodes is enclosed within a corona discharge chamber. The method also includes rotating the at least one pair of electrodes about an axis of a respective shaft of the at least one pair of electrodes in a predefined direction with an adjustable rotation speed, wherein each electrode of the at least one pair of electrodes is coated with a dielectric material of a predefined thickness. Further, the method also includes receiving the entity. Furthermore, the method also includes applying the corona discharge generated by the at least one electric generator upon passing the entity between the at least one pair of electrodes for the surface treatment of the entity. Furthermore, the method also includes dispatching the entity upon performing the surface treatment of the entity.
- FIG. la is a schematic representation of a top view of a system of applying corona discharge for surface treatment of an entity in accordance with an embodiment of the present disclosure
- FIG. lb is a schematic representation of a side view of an exemplary embodiment of the system of FIG. la in accordance with an embodiment of the present disclosure
- FIG. 2 is a block diagram representation of an exemplary embodiment of a control unit the system of FIG. 1 a in accordance with an embodiment of the present disclosure
- FIG. 3 is a block diagram of a surface treatment computer or a surface treatment server in accordance with an embodiment of the present disclosure.
- FIG. 4 is a flow chart representing steps involved in a method of applying corona discharge for surface treatment of an entity in accordance with an embodiment of the present disclosure.
- corona discharge is defined as an electrical discharge caused by the ionization of a fluid such as air surrounding a conductor carrying a high voltage.
- plasma discharge is similar to the corona discharge with a single difference that plasma is generated in vacuum or in presence of a gas such as, but not limited to, Helium, Argon, Hydrogen, Nitrogen, or the like, whereas the corona discharge is generated in presence of ambient air.
- a gas such as, but not limited to, Helium, Argon, Hydrogen, Nitrogen, or the like
- the corona discharge is generated in presence of ambient air.
- the term “plasma” is referred to as the fourth state of matter which is generated by creating a vacuum in a chamber and channelizing a small amount of gas into the chamber that changes phases from gas to plasm when its molecules become ionized because of insertion of an electric current into the chamber via a conductor.
- the corona discharge or the plasma discharge may be used for the surface treatment of the entity such as, but not limited to, wool, fiber, textile.
- the term “surface treatment” is defined as a process applied to the surface of an entity to make it better in some way.
- the surface treatment may include etching, deposition, sterilization, fumigation, functionalization, surface modification, surface cleaning, surface heating, and the like of the entity.
- the system described hereafter in FIG. 1 is the system of applying the corona discharge for the surface treatment of the entity.
- FIG. la is a schematic representation of a top view of a system (10) of applying corona discharge for surface treatment of an entity in accordance with an embodiment of the present disclosure.
- FIG. lb is a schematic representation of a side view of an exemplary embodiment of the system (10) of FIG. la in accordance with an embodiment of the present disclosure.
- the system (10) includes a corona discharge chamber (20).
- the corona discharge chamber (20) includes at least one pair of electrodes (30) spaced with a predefined gap.
- the at least one pair of electrodes (30) may be conductors which allow a flow of an electric current.
- the at least one pair of electrodes (30) may include at least one pair of Aluminum electrodes.
- the at least one pair of electrodes (30) may include a predefined shape.
- the predefined shape may include a cylindrical, a cuboidal, a cubic, or the like.
- the at least one pair of electrodes (30) may include a solid structure.
- the at least one pair of electrodes (30) may include a predefined length. In one exemplary embodiment, the predefined length may include about 10 millimeters (mm) to about 3000 mm.
- each electrode of the at least one pair of electrodes (30) may include a predefined diameter. In one embodiment, the predefined diameter may include about 10 mm to about 200 mm.
- the predefined gap between the at least one pair of electrodes (30) may include about 1 mm to about 6 mm.
- each electrode of the at least one pair of electrodes (30) is housed on a shaft (40).
- a length of the shaft (40) may be greater than the predefined length of the at least one pair of electrodes (30).
- the shaft (40) may also have to be a conductor.
- the shaft (40) is electrically coupled to at least one electric generator (50).
- the at least one electric generator (50) is configured to generate the corona discharge between the at least one pair of electrodes (30) at a predefined frequency of a predefined frequency range.
- the at least one electric generator (50) may be configured to generate the corona discharge between the at least one pair of electrodes (30) at atmospheric pressure.
- the predefined frequency range may include about 5 kilohertz (kHz) to about 50 kHz.
- the at least one pair of electrodes (30) may include a first electrode and a second electrode.
- the first electrode may be electrically connected to the at least one electric generator (50) and the second electrode may be grounded, thereby providing a path for free electrons to flow between the first electrode and the second electrode via the corresponding predefined gap upon receiving a predefined voltage from the corresponding at least one electric generator (50).
- the predefined voltage may include about 1.5 kilovolts (kV) to about 10 kV.
- the shaft (40) is mechanically coupled and electrically insulated to at least one motor (60).
- the shaft (40) may be mechanically coupled and electrically insulated to the at least one motor (60) via at least one insulated belt (70).
- the at least one motor (60) is configured to rotate the at least one pair of electrodes (30) about an axis of the respective shaft (40) in a predefined direction with an adjustable rotation speed.
- the predefined direction of the rotation of each electrode of the at least one pair of electrodes (30) may be such that the entity can pass conveniently between that corresponding at least one pair of electrodes (30).
- the adjustable rotation speed may include a rotation speed range of about 1000 revolutions per minute (RPM) to about 3000 RPM. Basically, as a rotation speed of each electrode of the at least one pair of electrodes (30) is adjustable, the rotation speed may be adjusted upon adjusting an operation of the corresponding at least one motor (60).
- RPM revolutions per minute
- each electrode of the at least one pair of electrodes (30) is coated with a dielectric material (80) of a predefined thickness.
- the at least one pair of electrodes (30) may be covered with the dielectric material (80).
- the dielectric material (80) may include a flexible food-grade dielectric material.
- the term “food grade” refers to materials that are non-toxic and safe for consumption.
- the dielectric material (80) may include Silicone, Teflon, Polyethylene, Paper, Glass, or the like.
- the predefined thickness of the dielectric material (80) may include about 1 mm to about 6 mm.
- the at least one pair of electrodes (30) is configured to receive the entity via an input end (100) (FIG. lb) of the corona discharge chamber (20).
- the at least one pair of electrodes (30) is also configured to apply the corona discharge generated by the at least one electric generator (50) upon passing the entity between the at least one pair of electrodes (30) for the surface treatment of the entity.
- the at least one pair of electrodes (30) is also configured to dispatch the entity via an output end (110) (FIG. lb) of the corona discharge chamber (20) upon performing the surface treatment of the entity.
- the system (10) may also include a control unit (120) operatively coupled to the corona discharge chamber (20).
- FIG. 2 is a block diagram representation of an exemplary embodiment of the control unit (120) the system (10) of FIG. la in accordance with an embodiment of the present disclosure.
- the control unit (120) may include a processing subsystem (130).
- the processing subsystem (130) may be hosted on the control unit (120), which is associated with the corona discharge chamber (20), in another embodiment, the processing subsystem (130) may be hosted on a server (not shown in FIG. 2).
- the server may include a cloud server.
- the server may include a local server.
- the processing subsystem (130) is configured to execute on a network (not shown in FIG. 2) to control bidirectional communications among a plurality of modules.
- the network may include a wired network such as a local area network (LAN).
- the network may include a wireless network such as Wi-Fi, Bluetooth, Zigbee, near field communication (NFC), infra-red communication (RFID), or the like.
- the processing subsystem (130) may include an input module (140).
- the input module (140) may be configured to receive one or more parameters sensed via one or more sensors (150) upon receiving the entity via the input end (100) of the corona discharge chamber (20).
- the one or more parameters are associated with the entity.
- the one or more sensors (150) may be placed attached to the corona discharge chamber (20) such that the corresponding one or more sensors (150) are able to sense the one or more parameters associated with the entity.
- the one or more sensors (150) may include at least one of a camera, a capacitive sensor, an inductive sensor, a gas sensor, an electrostatic sensor, an acoustic sensor, an optical sensor, and the like.
- the one or more parameters may include at least one of one or more images, a resistance value, a capacitance value, an inductance value, a voltage value, a current value, a texture, a shape, thickness, and the like associated to the entity.
- the processing subsystem (130) may also include an input processing module (160) operatively coupled to the input module (140).
- the input processing module (160) may be configured to identify the entity based on the one or more parameters received by the input module (140). Basically, in an embodiment, the entity may be associated with one or more standard parameters based on which the entity can be identified.
- the corresponding one or more standard parameters may be stored in a database (170) of the system (10).
- the database (170) may include a local database or a cloud database.
- the input processing module (160) may also be configured to measure one or more properties associated with the corona discharge via one or more measuring devices (180), upon identifying the entity.
- the one or more properties of the corona discharge may include at least one of a temperature, a pressure, a current, a voltage, and the like of the corona discharge.
- the one or more measuring devices (180) may be placed electrically coupled to the corona discharge chamber (20) such that the one or more measuring devices (180) are able to measure the one or more properties associated with the corona discharge generated within the corona discharge chamber (20), and not causing any harm or damage to the corresponding one or more measuring devices (180).
- the one or more measuring devices (180) may include at least one of a temperature sensor, a pressure sensor, a current measuring device, a voltage measuring device, and the like.
- the input processing module (160) may also be configured to extract historic data associated with the corresponding entity based on the identification of the entity upon measuring the one or more properties associated with the corona discharge.
- the historic data may be stored in the database (170).
- the entity may be associated with the historic data such as, but not limited to, a threshold temperature, a threshold pressure, a threshold voltage, a threshold current, and the like which the entity can withstand.
- the one or more properties on the corona discharge may have to be changed in order to establish an ideal environment within the corona discharge chamber (20) for the surface treatment of the entity without causing any harm to the corresponding entity.
- the one or more properties of the corona discharge may be changed by changing a frequency at which the electric generator (50) is generating the corona discharge between the at least one pair of electrodes (30).
- the processing subsystem (130) may also include a controlling module (190) operatively coupled to the input processing module (160).
- the controlling module (190) may be configured to generate a control signal to be transmitted to the electric generator (50) to control the predefined frequency of the predefined frequency range, based on the one or more properties measured and the historic data extracted by the input processing module (160).
- the electric generator (50) in general may include at least one of a power supply unit, a voltage regulator, a voltage converter, a plurality of resistors, a rectifier, a filter, and the like.
- the electric generator (50) may also include a frequency controller (200).
- the frequency controller (200) may be configured to control the predefined frequency within the predefined frequency range at which the electric generator (50) may generate the corona discharge between the at least one pair of electrodes (30), upon receiving the control signal by the electric generator (50).
- controlling the predefined frequency of the predefined frequency range may include changing the corresponding predefined frequency or maintaining the predefined frequency same.
- the controlling module (190) may compare the one or more properties of the corona discharge with the historic data associated with the entity.
- the frequency controller (200) may change the predefined frequency within the predefined frequency range such that the entity may be able to withstand the one or more properties of the corona discharge upon changing the predefined frequency of the predefined frequency range.
- the frequency controller (200) may change the predefined frequency within the predefined frequency range when the one or more properties of the corona discharge are not in accordance with the historic data associated with the entity.
- the frequency controller (200) may maintain the predefined frequency of the predefined frequency range same when the one or more properties of the corona discharge are in accordance with the historic data associated with the entity.
- FIG. 3 is a block diagram of a surface treatment computer or a surface treatment server (210) in accordance with an embodiment of the present disclosure.
- the surface treatment server (210) includes processor(s) (220), and memory (230) operatively coupled to a bus (240).
- the processor(s) (220), as used herein, means any type of computational circuit, such as, but not limited to, a microprocessor, a microcontroller, a complex instruction set computing microprocessor, a reduced instruction set computing microprocessor, a very long instruction word microprocessor, an explicitly parallel instruction computing microprocessor, a digital signal processor, or any other type of processing circuit, or a combination thereof.
- Computer memory elements may include any suitable memory device(s) for storing data and executable program, such as read only memory, random access memory, erasable programmable read only memory, electrically erasable programmable read only memory, hard drive, removable media drive for handling memory cards and the like.
- Embodiments of the present subject matter may be implemented in conjunction with program modules, including functions, procedures, data structures, and application programs, for performing tasks, or defining abstract data types or low- level hardware contexts.
- Executable program stored on any of the above-mentioned storage media may be executable by the processor(s) (220).
- the memory (230) includes a plurality of subsystems stored in the form of executable program which instructs the processor (220) to perform method steps illustrated in FIG. 4.
- the memory (230) includes a processing subsystem (130) of FIG 1.
- the processing subsystem (130) further has following modules: an input module (140), an input processing module (160), and a controlling module (190).
- the input module (140) is configured to receive one or more parameters sensed via one or more sensors (150) upon receiving the entity via the input end (100) of the corona discharge chamber (20), wherein the one or more parameters are associated with the entity.
- the input processing module (160) is configured to identify the entity based on the one or more parameters received by the input module (140).
- the input processing module (160) is also configured to measure one or more properties associated with the corona discharge via one or more measuring devices (180), upon identifying the entity.
- the input processing module (160) is also configured to extract historic data associated with the corresponding entity based on the identification of the entity upon measuring the one or more properties associated with the corona discharge.
- the controlling module (190) is configured to generate a control signal to be transmitted to the electric generator (50) to control the predefined frequency of the predefined frequency range, based on the one or more properties measured and the historic data extracted by the input processing module (160).
- the bus (240) as used herein refers to be internal memory channels or computer network that is used to connect computer components and transfer data between them.
- the bus (240) includes a serial bus or a parallel bus, wherein the serial bus transmits data in a bit-serial format and the parallel bus transmits data across multiple wires.
- the bus (240) as used herein may include but not limited to, a system bus, an internal bus, an external bus, an expansion bus, a frontside bus, a backside bus, and the like.
- FIG. 4 is a flow chart representing steps involved in a method (250) of applying corona discharge for surface treatment of an entity in accordance with an embodiment of the present disclosure.
- the method (250) includes generating the corona discharge between at least one pair of electrodes at a first predefined frequency of a predefined frequency range, wherein the at least one pair of electrodes is enclosed within a corona discharge chamber in step 260.
- generating the corona discharge may include generating the corona discharge by at least one electric generator (50).
- the method (250) also includes rotating the at least one pair of electrodes about an axis of a respective shaft of the at least one pair of electrodes in a predefined direction with an adjustable rotation speed, wherein each electrode of the at least one pair of electrodes is coated with a dielectric material of a predefined thickness in step 270.
- rotating the at least one pair of electrodes may include rotating the at least one pair of electrodes by at least one motor (60).
- the method (250) includes receiving the entity in step 280.
- receiving the entity may include receiving the entity via an input end (100) of the corona discharge chamber.
- the method (250) includes applying the corona discharge generated by the at least one electric generator upon passing the entity between the at least one pair of electrodes for the surface treatment of the entity in step 290.
- the method (250) also includes dispatching the entity upon performing the surface treatment of the entity in step 300.
- dispatching the entity may include dispatching the entity via an output end (110) of the corona discharge chamber.
- Various embodiments of the present disclosure enable applying the corona discharge for the surface treatment of the entity with the corona discharge generated being more or better in comparison to a conventional system with the same voltage and frequency because of coating of the dielectric material on the at least one pair of electrodes, thereby making the system more efficient. Also, the system enables controlled generation of the corona discharge by controlling the frequency at which the corona discharge is generated.
- usage of the insulated belt between the respective shaft and the at least one motor prevents a short circuit. Moreover, because of the generation of the corona discharge in the ambient air and at the atmospheric pressure, makes maintenance of the system easier. Moreover, a provision of adjusting the rotation speed of each electrode of the at least one pair of electrodes makes the system more flexible to use. Also, when pulses and grains are surface treated using the system, increases a life span of the corresponding pulses and grains.
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Abstract
A system of applying corona discharge for surface treatment of an entity is provided. The system includes a corona discharge chamber (20) which includes at least one pair of electrodes spaced with a predefined gap with each electrode housed on a shaft which is electrically coupled to at least one electric generator (50) which generates the corona discharge between the at least one pair of electrodes at a first predefined frequency. The shaft is mechanically coupled and electrically insulated to at least one motor (60) which rotates the at least one pair of electrodes about an axis of the respective shaft in a predefined direction with an adjustable rotation speed. Each electrode of the at least one pair of electrodes is coated or covered with a dielectric material (80) of a predefined thickness which receives the entity, applies the corona discharge for the surface treatment of the entity, and dispatches the entity.
Description
SYSTEM AND METHOD OF APPLYING CORONA DISCHARGE FOR SURFACE TREATMENT OF AN ENTITY
EARLIEST PRIORITY DATE:
This Application claims priority from a Complete patent application filed in India having Patent Application No. 202121019206, filed on April 27, 2021, and titled “SYSTEM AND METHOD OF APPLYING CORONA DISCHARGE FOR SURFACE TREATMENT OF AN ENTITY”.
FIELD OF INVENTION
Embodiments of a present disclosure relate to performing surface treatment of entities using corona discharge, and more particularly to a system and method of applying the corona discharge for the surface treatment of an entity.
BACKGROUND
Corona discharge is an electrical discharge caused by the ionization of a fluid such as air surrounding a conductor carrying a high voltage. Similarly, plasma discharge is generated in a vacuum or in presence of a gas such as, but not limited to, Helium, Argon, Hydrogen, Nitrogen, or the like. Plasma is the most active state of matter. The corona discharge or the plasma discharge are used in many industrial applications for surface treatment of various materials such as wool, fiber, textile, spices, paper, polyester, pulses, grains, and the like. The surface treatment could be etching, deposition, sterilization, fumigation, functionalization, surface modification, surface cleaning, surface heating, and the like of the corresponding materials. There is a plurality of approaches including a system that uses the corona discharge or the plasma discharge for the surface treatment of the materials.
However, such approaches are associated with multiple disadvantages such as the presence of air gap between the electrodes and the dielectric material used in the system eventually reduces the life of the electrodes, thereby making such approaches less reliable. Also, as the corona discharge is uncontrolled, there is a possibility of causing harm or destruction to the materials which are undergoing the surface treatment, thereby making the system risky.
Hence, there is a need for an improved system and method of applying corona discharge for surface treatment of an entity which addresses the aforementioned issues.
BRIEF DESCRIPTION In accordance with one embodiment of the disclosure, a system of applying corona discharge for surface treatment of an entity is provided. The system includes a corona discharge chamber. The corona discharge chamber includes at least one pair of electrodes spaced with a predefined gap. Further, each electrode of the at least one pair of electrodes is housed on a shaft. The shaft is electrically coupled to at least one electric generator. The at least one electric generator is configured to generate the corona discharge between the at least one pair of electrodes at a first predefined frequency of a predefined frequency range. Further, the shaft is mechanically coupled and electrically insulated to at least one motor. The at least one motor is configured to rotate the at least one pair of electrodes about an axis of the respective shaft in a predefined direction with an adjustable rotation speed. Further, each electrode of the at least one pair of electrodes is coated with a dielectric material of a predefined thickness. The at least one pair of electrodes is configured to receive the entity via an input end of the corona discharge chamber. The at least one pair of electrodes is also configured to apply the corona discharge generated by the at least one electric generator upon passing the entity between the at least one pair of electrodes for the surface treatment of the entity. Further, the at least one pair of electrodes is also configured to dispatch the entity via an output end of the corona discharge chamber upon performing the surface treatment of the entity.
In accordance with another embodiment, a method of applying corona discharge for surface treatment of an entity is provided. The method includes generating the corona discharge between at least one pair of electrodes at a first predefined frequency of a predefined frequency range, wherein the at least one pair of electrodes is enclosed within a corona discharge chamber. The method also includes rotating the at least one pair of electrodes about an axis of a respective shaft of the at least one pair of electrodes in a predefined direction with an adjustable rotation speed, wherein each electrode of the at least one pair of electrodes is coated with a dielectric material of a predefined thickness. Further, the method also includes receiving the entity.
Furthermore, the method also includes applying the corona discharge generated by the at least one electric generator upon passing the entity between the at least one pair of electrodes for the surface treatment of the entity. Furthermore, the method also includes dispatching the entity upon performing the surface treatment of the entity.
To further clarify the advantages and features of the present disclosure, a more particular description of the disclosure will follow by reference to specific embodiments thereof, which are illustrated in the appended figures. It is to be appreciated that these figures depict only typical embodiments of the disclosure and are therefore not to be considered limiting in scope. The disclosure will be described and explained with additional specificity and detail with the appended figures.
BRIEF DESCRIPTION OF THE DRAWINGS
The disclosure will be described and explained with additional specificity and detail with the accompanying figures in which:
FIG. la is a schematic representation of a top view of a system of applying corona discharge for surface treatment of an entity in accordance with an embodiment of the present disclosure;
FIG. lb is a schematic representation of a side view of an exemplary embodiment of the system of FIG. la in accordance with an embodiment of the present disclosure;
FIG. 2 is a block diagram representation of an exemplary embodiment of a control unit the system of FIG. 1 a in accordance with an embodiment of the present disclosure;
FIG. 3 is a block diagram of a surface treatment computer or a surface treatment server in accordance with an embodiment of the present disclosure; and
FIG. 4 is a flow chart representing steps involved in a method of applying corona discharge for surface treatment of an entity in accordance with an embodiment of the present disclosure.
Further, those skilled in the art will appreciate that elements in the figures are illustrated for simplicity and may not have necessarily been drawn to scale. Furthermore, in terms of the construction of the device, one or more components of
the device may have been represented in the figures by conventional symbols, and the figures may show only those specific details that are pertinent to understanding the embodiments of the present disclosure so as not to obscure the figures with details that will be readily apparent to those skilled in the art having the benefit of the description herein.
DETAILED DESCRIPTION
For the purpose of promoting an understanding of the principles of the disclosure, reference will now be made to the embodiment illustrated in the figures and specific language will be used to describe them. It will nevertheless be understood that no limitation of the scope of the disclosure is thereby intended. Such alterations and further modifications in the illustrated system, and such further applications of the principles of the disclosure as would normally occur to those skilled in the art are to be construed as being within the scope of the present disclosure.
The terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process or method that comprises a list of steps does not include only those steps but may include other steps not expressly listed or inherent to such a process or method. Similarly, one or more devices or sub-systems or elements or structures or components preceded by "comprises... a" does not, without more constraints, preclude the existence of other devices, sub-systems, elements, structures, components, additional devices, additional sub-systems, additional elements, additional structures or additional components. Appearances of the phrase "in an embodiment", "in another embodiment" and similar language throughout this specification may, but not necessarily do, all refer to the same embodiment.
Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this disclosure belongs. The system, methods, and examples provided herein are only illustrative and not intended to be limiting.
In the following specification and the claims, reference will be made to a number of terms, which shall be defined to have the following meanings. The singular forms “a”, “an”, and “the” include plural references unless the context clearly dictates otherwise.
Embodiments of the present disclosure relate to a system of applying corona discharge for surface treatment of an entity. As used herein, the term “corona discharge” is defined as an electrical discharge caused by the ionization of a fluid such as air surrounding a conductor carrying a high voltage. Further, plasma discharge is similar to the corona discharge with a single difference that plasma is generated in vacuum or in presence of a gas such as, but not limited to, Helium, Argon, Hydrogen, Nitrogen, or the like, whereas the corona discharge is generated in presence of ambient air. As used herein, the term “plasma” is referred to as the fourth state of matter which is generated by creating a vacuum in a chamber and channelizing a small amount of gas into the chamber that changes phases from gas to plasm when its molecules become ionized because of insertion of an electric current into the chamber via a conductor. Further, the corona discharge or the plasma discharge may be used for the surface treatment of the entity such as, but not limited to, wool, fiber, textile. Spices, pulses, grains, paper, polyester, plastic, sand, and the like. Moreover, as used herein, the term “surface treatment” is defined as a process applied to the surface of an entity to make it better in some way. In one embodiment, the surface treatment may include etching, deposition, sterilization, fumigation, functionalization, surface modification, surface cleaning, surface heating, and the like of the entity. The system described hereafter in FIG. 1 is the system of applying the corona discharge for the surface treatment of the entity.
FIG. la is a schematic representation of a top view of a system (10) of applying corona discharge for surface treatment of an entity in accordance with an embodiment of the present disclosure. FIG. lb is a schematic representation of a side view of an exemplary embodiment of the system (10) of FIG. la in accordance with an embodiment of the present disclosure. The system (10) includes a corona discharge chamber (20). The corona discharge chamber (20) includes at least one pair of electrodes (30) spaced with a predefined gap. Basically, in an embodiment, the at least one pair of electrodes (30) may be conductors which allow a flow of an electric current. In one embodiment, the at least one pair of electrodes (30) may include at least one pair of Aluminum electrodes. In one exemplary embodiment, the at least one pair of electrodes (30) may include a predefined shape. The predefined shape may include a cylindrical, a cuboidal, a cubic, or the like. In an embodiment, the at least one pair of electrodes (30) may include a solid structure.
Further, in an embodiment, the at least one pair of electrodes (30) may include a predefined length. In one exemplary embodiment, the predefined length may include about 10 millimeters (mm) to about 3000 mm. Furthermore, in an embodiment, each electrode of the at least one pair of electrodes (30) may include a predefined diameter. In one embodiment, the predefined diameter may include about 10 mm to about 200 mm. Moreover, in one embodiment, the predefined gap between the at least one pair of electrodes (30) may include about 1 mm to about 6 mm.
Furthermore, each electrode of the at least one pair of electrodes (30) is housed on a shaft (40). In an embodiment, a length of the shaft (40) may be greater than the predefined length of the at least one pair of electrodes (30). In an embodiment, the shaft (40) may also have to be a conductor. The shaft (40) is electrically coupled to at least one electric generator (50). The at least one electric generator (50) is configured to generate the corona discharge between the at least one pair of electrodes (30) at a predefined frequency of a predefined frequency range. In one embodiment, the at least one electric generator (50) may be configured to generate the corona discharge between the at least one pair of electrodes (30) at atmospheric pressure. In one exemplary embodiment, the predefined frequency range may include about 5 kilohertz (kHz) to about 50 kHz.
Basically, in an embodiment, the at least one pair of electrodes (30) may include a first electrode and a second electrode. The first electrode may be electrically connected to the at least one electric generator (50) and the second electrode may be grounded, thereby providing a path for free electrons to flow between the first electrode and the second electrode via the corresponding predefined gap upon receiving a predefined voltage from the corresponding at least one electric generator (50). Thus, ambient air available in the corresponding predefined gap may get ionized and hence the corona discharge or the plasma discharge may be generated between the corresponding at least one pair of electrodes (30). In one embodiment, the predefined voltage may include about 1.5 kilovolts (kV) to about 10 kV.
Subsequently, the shaft (40) is mechanically coupled and electrically insulated to at least one motor (60). In one embodiment, the shaft (40) may be mechanically coupled and electrically insulated to the at least one motor (60) via at least one insulated belt (70). The at least one motor (60) is configured to rotate the at least one pair of
electrodes (30) about an axis of the respective shaft (40) in a predefined direction with an adjustable rotation speed. In one embodiment, the predefined direction of the rotation of each electrode of the at least one pair of electrodes (30) may be such that the entity can pass conveniently between that corresponding at least one pair of electrodes (30).
In one exemplary embodiment, the adjustable rotation speed may include a rotation speed range of about 1000 revolutions per minute (RPM) to about 3000 RPM. Basically, as a rotation speed of each electrode of the at least one pair of electrodes (30) is adjustable, the rotation speed may be adjusted upon adjusting an operation of the corresponding at least one motor (60).
In addition, each electrode of the at least one pair of electrodes (30) is coated with a dielectric material (80) of a predefined thickness. In one embodiment, the at least one pair of electrodes (30) may be covered with the dielectric material (80). In one exemplary embodiment, the dielectric material (80) may include a flexible food-grade dielectric material. As used herein, the term “food grade” refers to materials that are non-toxic and safe for consumption. In one embodiment, the dielectric material (80) may include Silicone, Teflon, Polyethylene, Paper, Glass, or the like. Moreover, in an embodiment, the predefined thickness of the dielectric material (80) may include about 1 mm to about 6 mm. The at least one pair of electrodes (30) is configured to receive the entity via an input end (100) (FIG. lb) of the corona discharge chamber (20). The at least one pair of electrodes (30) is also configured to apply the corona discharge generated by the at least one electric generator (50) upon passing the entity between the at least one pair of electrodes (30) for the surface treatment of the entity. Further, the at least one pair of electrodes (30) is also configured to dispatch the entity via an output end (110) (FIG. lb) of the corona discharge chamber (20) upon performing the surface treatment of the entity. In one exemplary embodiment, the system (10) may also include a control unit (120) operatively coupled to the corona discharge chamber (20).
FIG. 2 is a block diagram representation of an exemplary embodiment of the control unit (120) the system (10) of FIG. la in accordance with an embodiment of the present disclosure. The control unit (120) may include a processing subsystem (130). In one
embodiment, the processing subsystem (130) may be hosted on the control unit (120), which is associated with the corona discharge chamber (20), in another embodiment, the processing subsystem (130) may be hosted on a server (not shown in FIG. 2). In one embodiment, the server may include a cloud server. In another embodiment, the server may include a local server.
The processing subsystem (130) is configured to execute on a network (not shown in FIG. 2) to control bidirectional communications among a plurality of modules. In one embodiment, the network may include a wired network such as a local area network (LAN). In another embodiment, the network may include a wireless network such as Wi-Fi, Bluetooth, Zigbee, near field communication (NFC), infra-red communication (RFID), or the like.
In one embodiment, the processing subsystem (130) may include an input module (140). The input module (140) may be configured to receive one or more parameters sensed via one or more sensors (150) upon receiving the entity via the input end (100) of the corona discharge chamber (20). The one or more parameters are associated with the entity. In one embodiment, the one or more sensors (150) may be placed attached to the corona discharge chamber (20) such that the corresponding one or more sensors (150) are able to sense the one or more parameters associated with the entity. In one exemplary embodiment, the one or more sensors (150) may include at least one of a camera, a capacitive sensor, an inductive sensor, a gas sensor, an electrostatic sensor, an acoustic sensor, an optical sensor, and the like.
In one exemplary embodiment, the one or more parameters may include at least one of one or more images, a resistance value, a capacitance value, an inductance value, a voltage value, a current value, a texture, a shape, thickness, and the like associated to the entity.
The processing subsystem (130) may also include an input processing module (160) operatively coupled to the input module (140). The input processing module (160) may be configured to identify the entity based on the one or more parameters received by the input module (140). Basically, in an embodiment, the entity may be associated with one or more standard parameters based on which the entity can be identified. The corresponding one or more standard parameters may be stored in a database (170) of
the system (10). In one embodiment, the database (170) may include a local database or a cloud database. Thus, upon receiving the one or more parameters by the input module (140), the input processing module (160) compares the corresponding one or more parameters with the one or more standard parameters in order to identify the corresponding entity.
The input processing module (160) may also be configured to measure one or more properties associated with the corona discharge via one or more measuring devices (180), upon identifying the entity. In one embodiment, the one or more properties of the corona discharge may include at least one of a temperature, a pressure, a current, a voltage, and the like of the corona discharge. In an embodiment, the one or more measuring devices (180) may be placed electrically coupled to the corona discharge chamber (20) such that the one or more measuring devices (180) are able to measure the one or more properties associated with the corona discharge generated within the corona discharge chamber (20), and not causing any harm or damage to the corresponding one or more measuring devices (180). In one exemplary embodiment, the one or more measuring devices (180) may include at least one of a temperature sensor, a pressure sensor, a current measuring device, a voltage measuring device, and the like.
The input processing module (160) may also be configured to extract historic data associated with the corresponding entity based on the identification of the entity upon measuring the one or more properties associated with the corona discharge. The historic data may be stored in the database (170). In one embodiment, the entity may be associated with the historic data such as, but not limited to, a threshold temperature, a threshold pressure, a threshold voltage, a threshold current, and the like which the entity can withstand. Thus, when the one or more properties of the corona discharge measured by the input processing module (160) are not in accordance with the historic data associated with the corresponding entity, then there is a possibility of causing a destruction or harm to the entity when the corresponding entity is exposed to the corona discharge the corresponding one or more properties. Thus, in such a case, the one or more properties on the corona discharge may have to be changed in order to establish an ideal environment within the corona discharge chamber (20) for the surface treatment of the entity without causing any harm to the corresponding entity.
Further, the one or more properties of the corona discharge may be changed by changing a frequency at which the electric generator (50) is generating the corona discharge between the at least one pair of electrodes (30). Thus, the processing subsystem (130) may also include a controlling module (190) operatively coupled to the input processing module (160). The controlling module (190) may be configured to generate a control signal to be transmitted to the electric generator (50) to control the predefined frequency of the predefined frequency range, based on the one or more properties measured and the historic data extracted by the input processing module (160). In one embodiment, the electric generator (50) in general may include at least one of a power supply unit, a voltage regulator, a voltage converter, a plurality of resistors, a rectifier, a filter, and the like. In one exemplary embodiment, the electric generator (50) may also include a frequency controller (200). The frequency controller (200) may be configured to control the predefined frequency within the predefined frequency range at which the electric generator (50) may generate the corona discharge between the at least one pair of electrodes (30), upon receiving the control signal by the electric generator (50).
In one embodiment, controlling the predefined frequency of the predefined frequency range may include changing the corresponding predefined frequency or maintaining the predefined frequency same. Basically, in an embodiment, the controlling module (190) may compare the one or more properties of the corona discharge with the historic data associated with the entity.
Thus, in one embodiment, the frequency controller (200) may change the predefined frequency within the predefined frequency range such that the entity may be able to withstand the one or more properties of the corona discharge upon changing the predefined frequency of the predefined frequency range. In such embodiment, the frequency controller (200) may change the predefined frequency within the predefined frequency range when the one or more properties of the corona discharge are not in accordance with the historic data associated with the entity.
In another embodiment, the frequency controller (200) may maintain the predefined frequency of the predefined frequency range same when the one or more properties of the corona discharge are in accordance with the historic data associated with the entity.
FIG. 3 is a block diagram of a surface treatment computer or a surface treatment server (210) in accordance with an embodiment of the present disclosure. The surface treatment server (210) includes processor(s) (220), and memory (230) operatively coupled to a bus (240). The processor(s) (220), as used herein, means any type of computational circuit, such as, but not limited to, a microprocessor, a microcontroller, a complex instruction set computing microprocessor, a reduced instruction set computing microprocessor, a very long instruction word microprocessor, an explicitly parallel instruction computing microprocessor, a digital signal processor, or any other type of processing circuit, or a combination thereof.
Computer memory elements may include any suitable memory device(s) for storing data and executable program, such as read only memory, random access memory, erasable programmable read only memory, electrically erasable programmable read only memory, hard drive, removable media drive for handling memory cards and the like. Embodiments of the present subject matter may be implemented in conjunction with program modules, including functions, procedures, data structures, and application programs, for performing tasks, or defining abstract data types or low- level hardware contexts. Executable program stored on any of the above-mentioned storage media may be executable by the processor(s) (220).
The memory (230) includes a plurality of subsystems stored in the form of executable program which instructs the processor (220) to perform method steps illustrated in FIG. 4. The memory (230) includes a processing subsystem (130) of FIG 1. The processing subsystem (130) further has following modules: an input module (140), an input processing module (160), and a controlling module (190).
The input module (140) is configured to receive one or more parameters sensed via one or more sensors (150) upon receiving the entity via the input end (100) of the corona discharge chamber (20), wherein the one or more parameters are associated with the entity.
The input processing module (160) is configured to identify the entity based on the one or more parameters received by the input module (140). The input processing module (160) is also configured to measure one or more properties associated with the corona discharge via one or more measuring devices (180), upon identifying the entity. The input processing module (160) is also configured to extract historic data associated with the corresponding entity based on the identification of the entity upon measuring the one or more properties associated with the corona discharge.
The controlling module (190) is configured to generate a control signal to be transmitted to the electric generator (50) to control the predefined frequency of the predefined frequency range, based on the one or more properties measured and the historic data extracted by the input processing module (160).
The bus (240) as used herein refers to be internal memory channels or computer network that is used to connect computer components and transfer data between them. The bus (240) includes a serial bus or a parallel bus, wherein the serial bus transmits data in a bit-serial format and the parallel bus transmits data across multiple wires. The bus (240) as used herein, may include but not limited to, a system bus, an internal bus, an external bus, an expansion bus, a frontside bus, a backside bus, and the like.
FIG. 4 is a flow chart representing steps involved in a method (250) of applying corona discharge for surface treatment of an entity in accordance with an embodiment of the present disclosure. The method (250) includes generating the corona discharge between at least one pair of electrodes at a first predefined frequency of a predefined frequency range, wherein the at least one pair of electrodes is enclosed within a corona discharge chamber in step 260. In one embodiment, generating the corona discharge may include generating the corona discharge by at least one electric generator (50). The method (250) also includes rotating the at least one pair of electrodes about an axis of a respective shaft of the at least one pair of electrodes in a predefined direction with an adjustable rotation speed, wherein each electrode of the at least one pair of electrodes is coated with a dielectric material of a predefined thickness in step 270. In one embodiment, rotating the at least one pair of electrodes may include rotating the at least one pair of electrodes by at least one motor (60).
Furthermore, the method (250) includes receiving the entity in step 280. In one embodiment, receiving the entity may include receiving the entity via an input end (100) of the corona discharge chamber.
Furthermore, the method (250) includes applying the corona discharge generated by the at least one electric generator upon passing the entity between the at least one pair of electrodes for the surface treatment of the entity in step 290.
Furthermore, the method (250) also includes dispatching the entity upon performing the surface treatment of the entity in step 300. In one embodiment, dispatching the entity may include dispatching the entity via an output end (110) of the corona discharge chamber.
Various embodiments of the present disclosure enable applying the corona discharge for the surface treatment of the entity with the corona discharge generated being more or better in comparison to a conventional system with the same voltage and frequency because of coating of the dielectric material on the at least one pair of electrodes, thereby making the system more efficient. Also, the system enables controlled generation of the corona discharge by controlling the frequency at which the corona discharge is generated.
Further, usage of the insulated belt between the respective shaft and the at least one motor prevents a short circuit. Moreover, because of the generation of the corona discharge in the ambient air and at the atmospheric pressure, makes maintenance of the system easier. Moreover, a provision of adjusting the rotation speed of each electrode of the at least one pair of electrodes makes the system more flexible to use. Also, when pulses and grains are surface treated using the system, increases a life span of the corresponding pulses and grains.
While specific language has been used to describe the disclosure, any limitations arising on account of the same are not intended. As would be apparent to a person skilled in the art, various working modifications may be made to the method in order to implement the inventive concept as taught herein.
The figures and the foregoing description give examples of embodiments. Those skilled in the art will appreciate that one or more of the described elements may well
be combined into a single functional element. Alternatively, certain elements may be split into multiple functional elements. Elements from one embodiment may be added to another embodiment. For example, order of processes described herein may be changed and are not limited to the manner described herein. Moreover, the actions of any flow diagram need not be implemented in the order shown; nor do all of the acts need to be necessarily performed. Also, those acts that are not dependent on other acts may be performed in parallel with the other acts. The scope of embodiments is by no means limited by these specific examples.
Claims
1. A system (10) of applying corona discharge for surface treatment of an entity, wherein the system (10) comprises: a corona discharge chamber (20) comprising: at least one pair of electrodes (30) spaced with a predefined gap, wherein each electrode of the at least one pair of electrodes (30) is housed on a shaft (40), wherein the shaft (40) is electrically coupled to at least one electric generator (50), wherein the at least one electric generator (50) is configured to generate the corona discharge between the at least one pair of electrodes (30) at a first predefined frequency of a predefined frequency range, wherein the shaft (40) is mechanically coupled and electrically insulated to at least one motor (60), wherein the at least one motor (60) is configured to rotate the at least one pair of electrodes (30) about an axis of the respective shaft (40) in a predefined direction with an adjustable rotation speed, wherein each electrode of the at least one pair of electrodes (30) is coated with a dielectric material (80) of a predefined thickness, wherein the at least one pair of electrodes (30) is configured to: receive the entity via an input end (100) of the corona discharge chamber (20); apply the corona discharge generated by the at least one electric generator (50) upon passing the entity between the at least one pair of electrodes (30) for the surface treatment of the entity; and
dispatch the entity via an output end (110) of the corona discharge chamber (20) upon performing the surface treatment of the entity.
2. The system (10) as claimed in claim 1, wherein the predefined gap between the at least one pair of electrodes (30) comprises about 1 millimeter to about 6 millimeters.
3. The system (10) as claimed in claim 1, wherein the electric generator (50) is configured to generate the corona discharge between the at least one pair of electrodes (30) at atmospheric pressure.
4. The system (10) as claimed in claim 1, wherein the predefined frequency range comprises about 5 kilohertz to about 50 kilohertz.
5. The system (10) as claimed in claim 1, wherein the shaft (40) is mechanically coupled and electrically insulated to at least one motor (60) via at least one insulated belt (70).
6. The system (10) as claimed in claim 1, wherein the adjustable rotation speed comprises a rotation speed range of about 1000 revolutions per minute to about 3000 revolutions per minute.
7. The system (10) as claimed in claim 1, wherein the dielectric material (80) comprises Silicone, Teflon, Polyethylene, Paper, or Glass.
8. The system (10) as claimed in claim 1, wherein the predefined thickness of the dielectric material (80) comprises about 1 millimeter to about 6 millimeters.
9. The system (10) as claimed in claim 1, comprises a control unit (120) operatively coupled to the corona discharge chamber (20), wherein the control unit (120) comprises a processing subsystem (130), and configured to execute on a network to control bidirectional communications among a plurality of modules comprising: an input module (140) configured to receive one or more parameters sensed via one or more sensors (150) upon receiving the entity via the input end (100) of
the corona discharge chamber (20), wherein the one or more parameters are associated with the entity; an input processing module (160) operatively coupled to the input module (140), wherein the input processing module (160) is configured to: identify the entity based on the one or more parameters received by the input module (140); measure one or more properties associated with the corona discharge via one or more measuring devices (180), upon identifying the entity; and extract historic data associated with the corresponding entity based on the identification of the entity upon measuring the one or more properties associated with the corona discharge; and a controlling module (190) operatively coupled to the input processing module (160), wherein the controlling module (190) is configured to generate a control signal to be transmitted to the electric generator (50) to control the predefined frequency of the predefined frequency range, based on the one or more properties measured and the historic data extracted by the input processing module (160).
10. A method (250) of applying corona discharge for surface treatment of an entity, wherein the method (250) comprises: generating, by at least one electric generator (50), the corona discharge between at least one pair of electrodes at a first predefined frequency of a predefined frequency range, wherein the at least one pair of electrodes is enclosed within a corona discharge chamber; (260) rotating, by at least one motor (60), the at least one pair of electrodes about an axis of a respective shaft of the at least one pair of electrodes in a predefined direction with an adjustable rotation speed, wherein each electrode of the at least one pair of electrodes is coated with a dielectric material of a predefined thickness; (270)
receiving, via an input end (100) of the corona discharge chamber, the entity; (280) applying the corona discharge generated by the at least one electric generator upon passing the entity between the at least one pair of electrodes for the surface treatment of the entity; and (290) dispatching, via an output end (110) of the corona discharge chamber, the entity upon performing the surface treatment of the entity (300).
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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EP0253145A1 (en) * | 1986-07-05 | 1988-01-20 | Klaus Kalwar | Apparatus for treatment of material surfaces by electric corona discharge |
US6522150B2 (en) * | 2000-04-14 | 2003-02-18 | Keyence Corporation | Corona discharge apparatus |
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2021
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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EP0253145A1 (en) * | 1986-07-05 | 1988-01-20 | Klaus Kalwar | Apparatus for treatment of material surfaces by electric corona discharge |
US6522150B2 (en) * | 2000-04-14 | 2003-02-18 | Keyence Corporation | Corona discharge apparatus |
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