WO2022229237A1 - A catalyst for the selective catalytic reduction of nox and for the cracking and conversion of a hydrocarbon - Google Patents

A catalyst for the selective catalytic reduction of nox and for the cracking and conversion of a hydrocarbon Download PDF

Info

Publication number
WO2022229237A1
WO2022229237A1 PCT/EP2022/061133 EP2022061133W WO2022229237A1 WO 2022229237 A1 WO2022229237 A1 WO 2022229237A1 EP 2022061133 W EP2022061133 W EP 2022061133W WO 2022229237 A1 WO2022229237 A1 WO 2022229237A1
Authority
WO
WIPO (PCT)
Prior art keywords
coating
catalyst
zeolitic material
range
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/EP2022/061133
Other languages
English (en)
French (fr)
Inventor
Robert Dorner
Jan Martin BECKER
Joseph A Patchett
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BASF SE
BASF Corp
Original Assignee
BASF SE
BASF Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BASF SE, BASF Corp filed Critical BASF SE
Priority to US18/557,075 priority Critical patent/US20240216864A1/en
Priority to EP22725507.2A priority patent/EP4329934A1/en
Priority to JP2023566778A priority patent/JP2024518352A/ja
Priority to KR1020237040850A priority patent/KR20240005785A/ko
Priority to BR112023018339A priority patent/BR112023018339A2/pt
Priority to CN202280031690.XA priority patent/CN117222481A/zh
Publication of WO2022229237A1 publication Critical patent/WO2022229237A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/80Mixtures of different zeolites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
    • B01D53/9404Removing only nitrogen compounds
    • B01D53/9409Nitrogen oxides
    • B01D53/9413Processes characterised by a specific catalyst
    • B01D53/9418Processes characterised by a specific catalyst for removing nitrogen oxides by selective catalytic reduction [SCR] using a reducing agent in a lean exhaust gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
    • B01D53/944Simultaneously removing carbon monoxide, hydrocarbons or carbon making use of oxidation catalysts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
    • B01D53/9459Removing one or more of nitrogen oxides, carbon monoxide, or hydrocarbons by multiple successive catalytic functions; systems with more than one different function, e.g. zone coated catalysts
    • B01D53/9463Removing one or more of nitrogen oxides, carbon monoxide, or hydrocarbons by multiple successive catalytic functions; systems with more than one different function, e.g. zone coated catalysts with catalysts positioned on one brick
    • B01D53/9472Removing one or more of nitrogen oxides, carbon monoxide, or hydrocarbons by multiple successive catalytic functions; systems with more than one different function, e.g. zone coated catalysts with catalysts positioned on one brick in different zones
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
    • B01D53/9459Removing one or more of nitrogen oxides, carbon monoxide, or hydrocarbons by multiple successive catalytic functions; systems with more than one different function, e.g. zone coated catalysts
    • B01D53/9477Removing one or more of nitrogen oxides, carbon monoxide, or hydrocarbons by multiple successive catalytic functions; systems with more than one different function, e.g. zone coated catalysts with catalysts positioned on separate bricks, e.g. exhaust systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • B01J23/42Platinum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • B01J23/44Palladium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/08Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y
    • B01J29/085Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y containing rare earth elements, titanium, zirconium, hafnium, zinc, cadmium, mercury, gallium, indium, thallium, tin or lead
    • B01J29/088Y-type faujasite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/08Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y
    • B01J29/16Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y containing arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J29/166Y-type faujasite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
    • B01J29/42Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively containing iron group metals, noble metals or copper
    • B01J29/46Iron group metals or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/65Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the ferrierite type, e.g. types ZSM-21, ZSM-35 or ZSM-38, as exemplified by patent documents US4046859, US4016245 and US4046859, respectively
    • B01J29/66Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the ferrierite type, e.g. types ZSM-21, ZSM-35 or ZSM-38, as exemplified by patent documents US4046859, US4016245 and US4046859, respectively containing iron group metals, noble metals or copper
    • B01J29/67Noble metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/65Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the ferrierite type, e.g. types ZSM-21, ZSM-35 or ZSM-38, as exemplified by patent documents US4046859, US4016245 and US4046859, respectively
    • B01J29/66Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the ferrierite type, e.g. types ZSM-21, ZSM-35 or ZSM-38, as exemplified by patent documents US4046859, US4016245 and US4046859, respectively containing iron group metals, noble metals or copper
    • B01J29/68Iron group metals or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/72Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing iron group metals, noble metals or copper
    • B01J29/76Iron group metals or copper
    • B01J29/7615Zeolite Beta
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/72Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing iron group metals, noble metals or copper
    • B01J29/76Iron group metals or copper
    • B01J29/763CHA-type, e.g. Chabazite, LZ-218
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/19Catalysts containing parts with different compositions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/40Catalysts, in general, characterised by their form or physical properties characterised by dimensions, e.g. grain size
    • B01J35/45Nanoparticles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/50Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
    • B01J35/56Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional [3D] monoliths
    • B01J35/57Honeycombs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/024Multiple impregnation or coating
    • B01J37/0244Coatings comprising several layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/024Multiple impregnation or coating
    • B01J37/0246Coatings comprising a zeolite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/024Multiple impregnation or coating
    • B01J37/0248Coatings comprising impregnated particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • B01J37/10Heat treatment in the presence of water, e.g. steam
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G11/00Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C10G11/02Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils characterised by the catalyst used
    • C10G11/04Oxides
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/20Reductants
    • B01D2251/206Ammonium compounds
    • B01D2251/2067Urea
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/10Noble metals or compounds thereof
    • B01D2255/102Platinum group metals
    • B01D2255/1021Platinum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/10Noble metals or compounds thereof
    • B01D2255/102Platinum group metals
    • B01D2255/1023Palladium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/207Transition metals
    • B01D2255/20738Iron
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/207Transition metals
    • B01D2255/20761Copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/50Zeolites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/50Zeolites
    • B01D2255/502Beta zeolites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/50Zeolites
    • B01D2255/504ZSM 5 zeolites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/90Physical characteristics of catalysts
    • B01D2255/902Multilayered catalyst
    • B01D2255/9022Two layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/90Physical characteristics of catalysts
    • B01D2255/903Multi-zoned catalysts
    • B01D2255/9032Two zones
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/40Nitrogen compounds
    • B01D2257/404Nitrogen oxides other than dinitrogen oxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/01Engine exhaust gases
    • B01D2258/012Diesel engines and lean burn gasoline engines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/10After treatment, characterised by the effect to be obtained
    • B01J2229/18After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/40Catalysts, in general, characterised by their form or physical properties characterised by dimensions, e.g. grain size

Definitions

  • the 8-membered ring pore zeolitic material comprised in the coating (ii), more prefer ably having a framework type CHA has a mean crystallite size of at least 0.1 micrometer, more preferably in the range of from 0.1 to 3.0 micrometers, more preferably in the range of from 0.3 to 1.5 micrometer, more preferably in the range of from 0.4 to 1.0 micrometer determined via scanning electron microscopy.
  • the 10- or more membered ring pore zeolitic material comprised in the coating (ii) is a zeolitic material having a framework type FER, wherein, in the framework structure of said zeolitic material, the molar ratio of Si to Al, calculated as molar SiC ⁇ A Ch, is in the range of from 10:1 to 30:1, more preferably in the range of from 15:1 to 25:1 , more prefera bly in the range of from 18:1 to 22:1.
  • the 10- or more membered ring pore zeolitic material comprised in the coating (ii) is a zeolitic material having a framework type MFI, wherein in the framework structure of said zeolitic material, the molar ratio of Si to Al, calculated as molar SiC ⁇ A Ch, is in the range of from 10:1 to 35:1, more preferably in the range of from 20:1 to 32:1 , more prefera bly in the range of from 25:1 to 30:1.
  • said zeolitic material comprised in the coating (ii) comprises a rare earth element component.
  • the rare earth element component comprises one or more of La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Er, Y and Yb, more preferably comprises one or more of La, Ce, Pr, Nd, Sm, Eu, Y, Yb and Gd, more preferably comprises one or more of La and Ce.
  • the 8-membered ring pore zeolitic material comprised in the outlet coat (ii.2) com prises copper
  • said outlet coat (ii.2) comprises copper in an amount, calculated as CuO, being more preferably in the range of from 2.5 to 5.5 weight-%, more preferably in the range of from 2.75 to 5.5 weight-%, more preferably in the range of from 3 to 3.75 weight-%, or more preferably in the range of from 4.5 to 5.25 weight-%, based on the weight of the 8- membered ring pore zeolitic material comprised in the outlet coat (ii.2).
  • AFX a mixture of two or more thereof and a mixed type of two or more thereof, more preferably selected from the group consisting of CHA, AEI, RTH, AFX, a mixture of two or more thereof and a mixed type of two or more thereof, more preferably selected from the group consisting of CHA and AEI.
  • the zeolitic material of the coating of the second catalyst (b) has a framework type CHA.
  • At most 1 weight-%, more preferably from 0 to 0.5 weight-%, more preferably from 0 to 0.1 weight-%, of the framework structure of said zeolitic material consist of P.
  • the coating of the second catalyst (b) be a single coat.
  • the zeolitic material comprised in the first coating comprises copper, wherein said coating comprises copper in an amount, calculated as CuO, being more preferably in the range of from 1 to 15 weight-%, more preferably in the range of from 1.25 to 10 weight-%, more pref erably in the range of from 1 .5 to 7 weight-%, more preferably in the range of from 2 to 6 weight- %, more preferably in the range of from 2.5 to 5.5 weight-%, more preferably in the range of from 4.5 to 5.25 weight-%, based on the weight of the zeolitic material comprised in the first coating.
  • the molar ratio of Si to Al, calculated as molar Si02:Al203 is in the range of from 2:1 to 60:1 , more preferably in the range of from 2:1 to 50:1 , more preferably in the range of from 5:1 to 40:1 , more preferably in the range of from 10:1 to 35:1 , more preferably in the range of from 15:1 to 33:1 , more preferably in the range of from 15:1 to 20:1 , or more pref erably in the range of from 25:1 to 33:1.
  • said coating comprises the one or more of iron, copper and a rare earth element component in an amount, calculated as the respective oxide, being in the range of from 1 to 20 weight-%, more preferably in the range of from 5 to 20 weight-%, more preferably in the range of from 2 to 8 weight-%, or more preferably in the range of from 10 to 20 weight-%, based on the weight of the 10- or more membered ring pore zeolitic material comprised in the second coating.
  • the rare earth element component consist of La and/or Ce.
  • La and/or Ce be the predominant element(s).
  • the second coating more preferably comprises a rare earth element component in an amount, calculated as the respective oxide(s), in the range of from 10 to 20 weight-%, more preferably in the range of from 12 to 18 weight-%, more preferably in the range of from 14 to 17 weight-%, based on the weight of the 10- or more membered ring pore zeolitic material comprised in the coating (ii).
  • the second coating extends over 95 to 100 %, more preferably from 98 to 100 %, more preferably from 99 to 100 %, of the substrate axial length.
  • the platinum group metal in the inlet coat of the second coating is palladium and preferably the 10- or more membered ring pore zeolitic material in the inlet coat of the second coating is a zeolitic material having a framework type BEA, wherein said zeolitic material more preferably comprises one or more of iron, copper and a rare earth element component, more preferably one or more of iron and a rare earth element component, more preferably iron.
  • the present invention relates to a use of a catalyst for the selective catalytic reduction of NOx and for the cracking and conversion of HC according to the present invention for the sim ultaneous selective catalytic reduction of NOx and the cracking and conversion of HC.
  • the 10- or more membered ring pore zeolitic mate rial comprised in the coating (ii) is a zeolitic material having a framework type FER, where in, in the framework structure of said zeolitic material, the molar ratio of Si to Al, calculated as molar SiC ⁇ AhCh, is in the range of from 10:1 to 30:1, preferably in the range of from 15:1 to 25:1 , more preferably in the range of from 18:1 to 22:1.
  • the exhaust gas treatment system of any one of embodiments 60 to 66 wherein from 95 to 100 weight-%, preferably from 98 to 100 weight-%, more preferably from 99 to 100 weight-%, more preferably from 99.5 to 100 weight-%, of the framework structure of the zeolitic material of the coating of the second catalyst (b) consist of Si, Al, and O, wherein in the framework structure of said zeolitic material, the molar ratio of Si to Al, calculated as molar SiC ⁇ A Ch, is more preferably in the range of from 2:1 to 60:1, more preferably in the range of from 2:1 to 50:1 , more preferably in the range of from 5:1 to 40:1 , more pref erably in the range of from 10:1 to 35:1 , more preferably in the range of from 15:1 to 33:1, more preferably in the range of from 15:1 to 20:1 ; wherein more preferably at most 1 weight-%, more preferably from 0 to 0.5 weight-%, more preferably from 0 to
  • bottom coat disposed on the surface of the internal walls of the substrate, said bottom coat comprising the platinum group metal, the non-zeolitic oxidic material and the zeoltic material comprising one or more of copper and iron, and preferably a metal oxide binder as defined in embodiment 62; and
  • the catalyst of embodiment 89 wherein from 30 to 100 weight-%, preferably from 50 to 99 weight-%, more preferably from 70 to 95 weight-%, more preferably from 80 to 92 weight-%, of the non-zeolitic oxidic material of the first coating consist of titania, wherein preferably from 5 to 15 weight-%, more preferably from 6 to 12 weight-%, of the non-zeolitic oxidic material consist of silicon, calculated as SiC>2.
  • the platinum group metal of the inlet coat of the second coating is palladium and the 10- or more membered ring pore zeolitic material in the inlet coat of the second coating is a zeolitic material having a framework type MFI, wherein said zeolitic material preferably comprises one or more of iron, copper and a rare earth element component, more preferably one or more of iron and a rare earth element component, more preferably iron.
  • the system of embodiment 161 comprising the catalyst according to any one of embodi ments 82 to 154, a diesel oxidation catalyst, a catalyzed soot filter, a selective catalytic reduction (SCR) catalyst, and an SCR/AMOx catalyst, wherein the catalyst according to any one of embodiments 82 to 154 is located upstream of the diesel oxidation catalyst and of the catalyzed soot filter, wherein the diesel oxidation catalyst is located upstream of the SCR catalyst and wherein the SCR catalyst is located upstream of the SCR/AMOx catalyst.
  • SCR selective catalytic reduction
  • the coated substrate was calcined for 30 minutes at 590 °C.
  • the final loading of the outlet coat in the catalyst after calcination was of 2.4 g/in 3 , including 2.05 g/in 3 Cu-CHA, 0.24 g/in 3 of zirconia/Hf03/La203, 0.1 g/in 3 of zirconia (binder) and a Pd loading of 15 g/ft 3 .
  • the resulting powder was mixed with distilled water to form an aqueous mixture with 40% solids and the pH was adjusted to 3.75 using an organic acid. At this point, the slurry was milled until the particles of the mix ture had a Dv90 of 10 micrometers.
  • a Cu-CHA zeolitic material (Cu: 5.1 weight-%, calculated as CuO, based on the weight of the Cu-CHA, CHA having a Dv90 of 25 micrometers, a S1O2: AI2O3 molar ratio of 18.5:1 , and a BET specific surface area of about 625 m 2 /g) and an Fe (3.5 weight-%, calculated as Fe203) ion-exchanged MFI zeolitic material (having a BET specific surface area of 375m 2 /g, and a S1O2: AI2O3 molar ratio of 27.5:1) were added to deionized water at a weight ratio of about 9:1 , forming a mixture. Further, a soluble zirconium solution (30 weight-% Zr0 2 ) was added as a binder to the mixture comprising water, Fe-MFI and Cu-CHA. The pH was adjusted to 7. The final mixture solid content was 38 weight-%.
  • the substrate was coated with the final mixture ac cording to the coating method defined in General coating method.
  • the substrate was coated once along its entire length, from the outlet end of the substrate to the inlet end, with a drying and calcination steps after the coating step.
  • the substrate was placed in an oven at 90 °C for about 30 minutes. After drying, the coated substrate was calcined for 30 minutes at 590 °C.
  • the resulting powder was mixed with dis tilled water to form an aqueous mixture with 40% solids and the pH was adjusted to 3.75 using an organic acid. At this point, the slurry was milled until the particles of the mixture had a Dv90 of 10 micrometers.
  • the resulting powder was mixed with dis tilled water to form an aqueous mixture with 40% solids and the pH was adjusted to 3.75 using an organic acid. At this point, the slurry was milled until the particles of the mixture had a Dv90 of 10 micrometers.
  • the substrate was placed in an oven at 90 °C for about 30 minutes. After dry ing, the coated substrate was calcined for 30 minutes at 590 °C.
  • the final loading of the coating in the catalyst after calcination was of 2.4 g/in 3 , including 1.8 g/in 3 Cu-CFIA, 0.25 g/in 3 FER, 0.25 g/in 3 of AI2O3, 0.1 g/in 3 of zirconia (binder) and a Pd loading of 15 g/ft 3 .
  • the resulting powder was mixed with distilled water to form an aqueous mixture with 40% solids and the pH was adjusted to 3.75 using an organic acid. At this point, the slurry was milled until the particles of the mixture had a Dv90 of 10 mi crometers.
  • Example 13 Preparation of a multifunctional catalyst according to the present invention
  • Example 14 Preparation of a multifunctional catalyst according to the present invention
  • Example 15 Preparation of a multifunctional catalyst according to the present invention First (bottom) coating:
  • the slurry for preparing the second coating was prepared as the slurry for preparing the coating of Example 10.
  • the slurry was then disposed from the outlet end toward the inlet end of the substrate coated with the first coating over the entire length of the substrate according to the General coating method (Ref. Ex. 4).
  • the substrate was coated once along its entire length, from the outlet end of the substrate to the inlet end, with drying and calcination steps after the coating step.
  • the substrate was placed in an oven at 90 °C for about 30 minutes. After drying, the coated sub strate was calcined for 30 minutes at 590 °C.
  • FIGS 4 and 6 show the different temperatures obtained at the outlet end of Catalyst 1 and

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Combustion & Propulsion (AREA)
  • Health & Medical Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biomedical Technology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Toxicology (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Catalysts (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)
  • Exhaust Gas After Treatment (AREA)
PCT/EP2022/061133 2021-04-28 2022-04-27 A catalyst for the selective catalytic reduction of nox and for the cracking and conversion of a hydrocarbon Ceased WO2022229237A1 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
US18/557,075 US20240216864A1 (en) 2021-04-28 2022-04-27 A catalyst for the selective catalytic reduction of nox and for the cracking and conversion of a hydrocarbon
EP22725507.2A EP4329934A1 (en) 2021-04-28 2022-04-27 A catalyst for the selective catalytic reduction of nox and for the cracking and conversion of a hydrocarbon
JP2023566778A JP2024518352A (ja) 2021-04-28 2022-04-27 NOxの選択的触媒還元及び炭化水素の分解及び転化のための触媒
KR1020237040850A KR20240005785A (ko) 2021-04-28 2022-04-27 NOx의 선택적 접촉 환원과 탄화수소의 분해 및 전환을 위한 촉매
BR112023018339A BR112023018339A2 (pt) 2021-04-28 2022-04-27 Catalisadores, uso de catalisador e sistema de tratamento de gases de exaustão
CN202280031690.XA CN117222481A (zh) 2021-04-28 2022-04-27 用于选择性催化还原NOx以及裂解和转化烃的催化剂

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP21170867 2021-04-28
EP21170867.2 2021-04-28

Publications (1)

Publication Number Publication Date
WO2022229237A1 true WO2022229237A1 (en) 2022-11-03

Family

ID=75801401

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2022/061133 Ceased WO2022229237A1 (en) 2021-04-28 2022-04-27 A catalyst for the selective catalytic reduction of nox and for the cracking and conversion of a hydrocarbon

Country Status (7)

Country Link
US (1) US20240216864A1 (enExample)
EP (1) EP4329934A1 (enExample)
JP (1) JP2024518352A (enExample)
KR (1) KR20240005785A (enExample)
CN (1) CN117222481A (enExample)
BR (1) BR112023018339A2 (enExample)
WO (1) WO2022229237A1 (enExample)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2026082861A1 (en) 2024-10-17 2026-04-23 Basf Mobile Emissions Catalysts Llc Exhaust gas treatment system comprising a gas heating component and a multifunctional catalyst

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2026054495A1 (ko) 2024-09-06 2026-03-12 엘지전자 주식회사 가전제품
EP4707511A1 (en) 2024-09-06 2026-03-11 LG Electronics Inc. Home appliance

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5788834A (en) 1996-07-19 1998-08-04 Exxon Research And Engineering Company Catalytic cracking process with Y zeolite catalyst comprising silica binder containing silica gel
US8293199B2 (en) 2009-12-18 2012-10-23 Basf Corporation Process for preparation of copper containing molecular sieves with the CHA structure, catalysts, systems and methods
WO2016205509A1 (en) * 2015-06-18 2016-12-22 Johnson Matthey Public Limited Company Ammonia slip catalyst with low n2o formation
WO2018224651A2 (en) 2017-06-09 2018-12-13 Basf Se Catalytic article and exhaust gas treatment systems
WO2019211277A1 (en) * 2018-04-30 2019-11-07 Basf Corporation Catalyst for the oxidation of no, the oxidation of a hydrocarbon, the oxidation of nh3 and the selective catalytic reduction of nox
US10589261B2 (en) 2015-06-18 2020-03-17 Johnson Matthey Public Limited Company Exhaust system without a DOC having an ASC acting as a DOC in a system with an SCR catalyst before the ASC

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0766992B1 (en) * 1995-10-06 2003-07-30 ENITECNOLOGIE S.p.a. Nitrogen oxides reduction catalyst and process for reducing nitrogen oxides in exhaust gas
US11794174B2 (en) * 2016-12-05 2023-10-24 Basf Corporation Tetra-functional catalyst for the oxidation of NO, the oxidation of a hydrocarbon, the oxidation of NH3 and the selective catalytic reduction of NOx

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5788834A (en) 1996-07-19 1998-08-04 Exxon Research And Engineering Company Catalytic cracking process with Y zeolite catalyst comprising silica binder containing silica gel
US8293199B2 (en) 2009-12-18 2012-10-23 Basf Corporation Process for preparation of copper containing molecular sieves with the CHA structure, catalysts, systems and methods
WO2016205509A1 (en) * 2015-06-18 2016-12-22 Johnson Matthey Public Limited Company Ammonia slip catalyst with low n2o formation
US10589261B2 (en) 2015-06-18 2020-03-17 Johnson Matthey Public Limited Company Exhaust system without a DOC having an ASC acting as a DOC in a system with an SCR catalyst before the ASC
WO2018224651A2 (en) 2017-06-09 2018-12-13 Basf Se Catalytic article and exhaust gas treatment systems
WO2019211277A1 (en) * 2018-04-30 2019-11-07 Basf Corporation Catalyst for the oxidation of no, the oxidation of a hydrocarbon, the oxidation of nh3 and the selective catalytic reduction of nox

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2026082861A1 (en) 2024-10-17 2026-04-23 Basf Mobile Emissions Catalysts Llc Exhaust gas treatment system comprising a gas heating component and a multifunctional catalyst

Also Published As

Publication number Publication date
CN117222481A (zh) 2023-12-12
US20240216864A1 (en) 2024-07-04
KR20240005785A (ko) 2024-01-12
JP2024518352A (ja) 2024-05-01
BR112023018339A2 (pt) 2023-11-14
EP4329934A1 (en) 2024-03-06

Similar Documents

Publication Publication Date Title
RU2685426C1 (ru) Композит катализатора окисления, способ обработки потока выхлопных газов и система обработки потока выхлопных газов
CN109414649B (zh) 用于氧化催化剂组合的分区配置
JP6438480B2 (ja) 2つの異なる貴金属モレキュラーシーブ触媒を含有する排気ガス触媒
KR102705124B1 (ko) 촉매 물품 및 배기가스 처리 시스템
WO2022229237A1 (en) A catalyst for the selective catalytic reduction of nox and for the cracking and conversion of a hydrocarbon
EP3972723B1 (en) Ammonia oxidation catalyst for diesel applications
KR20210035853A (ko) 디젤 엔진의 배기가스 처리용 scr 촉매
WO2019211277A1 (en) Catalyst for the oxidation of no, the oxidation of a hydrocarbon, the oxidation of nh3 and the selective catalytic reduction of nox
WO2020221682A1 (en) Exhaust gas treatment system for ultra low nox and cold start
EP3963187B1 (en) Multi-functional catalysts for the oxidation of no, the oxidation of nh3 and the selective catalytic reduction of nox
JP7763777B2 (ja) NOの酸化、NH3の酸化、NOxの選択的触媒還元のための多機能触媒
US12305558B2 (en) Exhaust gas treatment system including a multifunctional catalyst

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 22725507

Country of ref document: EP

Kind code of ref document: A1

REG Reference to national code

Ref country code: BR

Ref legal event code: B01A

Ref document number: 112023018339

Country of ref document: BR

WWE Wipo information: entry into national phase

Ref document number: 202317067463

Country of ref document: IN

WWE Wipo information: entry into national phase

Ref document number: 18557075

Country of ref document: US

WWE Wipo information: entry into national phase

Ref document number: 202280031690.X

Country of ref document: CN

WWE Wipo information: entry into national phase

Ref document number: 2023566778

Country of ref document: JP

ENP Entry into the national phase

Ref document number: 112023018339

Country of ref document: BR

Kind code of ref document: A2

Effective date: 20230911

ENP Entry into the national phase

Ref document number: 20237040850

Country of ref document: KR

Kind code of ref document: A

WWE Wipo information: entry into national phase

Ref document number: 1020237040850

Country of ref document: KR

WWE Wipo information: entry into national phase

Ref document number: 2022725507

Country of ref document: EP

NENP Non-entry into the national phase

Ref country code: DE

ENP Entry into the national phase

Ref document number: 2022725507

Country of ref document: EP

Effective date: 20231128