WO2022228939A1 - A heat transfer assembly - Google Patents

A heat transfer assembly Download PDF

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Publication number
WO2022228939A1
WO2022228939A1 PCT/EP2022/060274 EP2022060274W WO2022228939A1 WO 2022228939 A1 WO2022228939 A1 WO 2022228939A1 EP 2022060274 W EP2022060274 W EP 2022060274W WO 2022228939 A1 WO2022228939 A1 WO 2022228939A1
Authority
WO
WIPO (PCT)
Prior art keywords
heat
aerosol generating
flame
generating device
modulator
Prior art date
Application number
PCT/EP2022/060274
Other languages
English (en)
French (fr)
Inventor
Panagiotis POLYGERINOS
Ioannis MALLIAROS
Original Assignee
BIC Violex Single Member S.A.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BIC Violex Single Member S.A. filed Critical BIC Violex Single Member S.A.
Priority to CN202280029937.4A priority Critical patent/CN117177685A/zh
Priority to US18/557,231 priority patent/US20240206563A1/en
Priority to JP2023564683A priority patent/JP2024517125A/ja
Publication of WO2022228939A1 publication Critical patent/WO2022228939A1/en

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Classifications

    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F42/00—Simulated smoking devices other than electrically operated; Component parts thereof; Manufacture or testing thereof
    • A24F42/60—Constructional details
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F42/00—Simulated smoking devices other than electrically operated; Component parts thereof; Manufacture or testing thereof
    • A24F42/10—Devices with chemical heating means
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/20—Devices using solid inhalable precursors

Definitions

  • the embodiments described in the following disclosure relate to a heat transfer assembly for heating an aerosol generating substrate, such as a heat not burn cigarette.
  • An aerosol generating device for generating an aerosol from an aerosol generating substrate, a lighter assembly, and an associated kit of parts and a method are presented.
  • a conventional cigarette comprises a tubular tipping paper containing a processed tobacco rod and a mouthpiece filter.
  • the end of the cigarette opposite to the mouthpiece filter is ignited using a cigarette lighter.
  • vapours are released and inhaled by a user through the mouthpiece filter.
  • conventional cigarettes are being replaced by cigarettes using the “heat not burn” concept in which a cigarette comprising, for example, an aerosol generating substrate and mouthpiece filter is heated by an electrical heater to a temperature high enough to enable active components to vaporise from the aerosol generating substrate for inhalation, and low enough to avoid combustion of the aerosol generating substrate.
  • a user of a “heat not burn” smoking solution or cigarette may enjoy a comparable smoking experience but without or at least reducing inhalation of unhealthy gas products relating from tobacco combustion.
  • a heat transfer assembly for heating an aerosol generating medium without burning.
  • the heat transfer assembly comprises a heat absorber, a heat modulator and a heat diffuser.
  • the heat absorber is configured to absorb thermal energy from a proximate heat source in a first temperature range.
  • the heat absorber is thermally coupled to the heat modulator, and the heat modulator is thermally coupled to the heat diffuser.
  • the heat modulator is configured to absorb the thermal energy emitted from the heat source, and to provide thermal energy to the heat diffuser in a second temperature range different to the first temperature range.
  • the lowest temperature of the first temperature range is greater than the highest temperature of the second temperature range.
  • the heat modulator comprises at least one phase change material.
  • An aspect of a device for heating not burning herbal (tobacco) products, such as heated cigarettes, uses thermal energy generated for example by a flame, such as the flame of a cigarette lighter. This means that electronics and bulky batteries hitherto used with heat not burn devices as described herein are not required.
  • a heat not bum device is lightweight and has a smaller space envelope, compared to a typical heat not burn electronic cigarette comprising a large rechargeable battery assembly.
  • a heat not burn device can be shaped into a number of different form factors based around a source of flame, for example a cigarette lighter. Omitting such electrical components also enables a cost-effective heat not burn device to be provided.
  • an aerosol generating device for generating an aerosol from an aerosol generating substrate comprised in an aerosol generating article.
  • the aerosol is generated by heating, not burning, the aerosol generating substrate.
  • the aerosol generating device comprises a first receptacle configured to receive a heat source, a heat transfer assembly according to the first aspect, and a second receptacle configured to receive an aerosol generating article.
  • the heat source such as a flame adjacent to, or comprised in, the first receptacle is configured to be actuatable by a user to generate thermal energy, and to transfer the thermal energy to the heat absorber of the heat transfer assembly.
  • the second receptacle is configured to accept an aerosol generating article
  • the heat transfer assembly is configured to transfer thermal energy from the heat source to a portion of the aerosol generating device comprising the aerosol generating substrate, so that the aerosol generating substrate releases vapour to a user without burning.
  • the benefits of the heat transfer assembly according to the first aspect can be realised within an integrated user-friendly article provided as a cigarette substitute that uses heat not burn cigarettes.
  • the heat source of the aerosol generating device is replaceable, such as being a conventional cigarette lighter.
  • the heat source of the aerosol generating device may be permanently integrated into the casing of the aerosol generating device, but an example may operate according to principles of a cigarette lighter.
  • a heat not burn lighter assembly comprising a first and a second heat source.
  • a distal end of the lighter assembly comprises a first ignition mechanism of the first heat source.
  • a proximal end of the lighter comprises a second heat source and a second ignition mechanism.
  • the proximal end of the lighter assembly may further comprise a first receptacle configured to absorb heat from the second heat source.
  • the lighter further comprises a heat transfer assembly of the first aspect or its embodiments.
  • the lighter further comprises a second receptacle configured to receive an aerosol generating article.
  • the second heat source is configured to be actuatable by a user via a second ignition mechanism of the second heat source to thereby generate thermal energy, and to transfer the thermal energy to the heat absorber of the heat transfer assembly.
  • the second receptacle houses an aerosol generating article, and the heat transfer assembly is configured to transfer thermal energy from the second heat source to a portion of the aerosol generating device comprising the aerosol generating substrate, so that the aerosol generating substrate releases vapour to a user without burning.
  • An effect is that the benefits of the heat transfer assembly according to the first aspect can be realised in a unit that resembles a cigarette lighter, giving users the choice between smoking a cigarette according to the traditional burning method, or heating a heat not bum cigarette without burning.
  • a lighter assembly for heating an aerosol generating medium without burning.
  • the lighter assembly comprises: a flame source, a heat absorber, a heat diffuser, a heatable product receiver, a heat regulator and a heat modulator.
  • the heat absorber is configured to absorb heat emitted by the flame source, in use.
  • the heat diffuser is thermally coupled to the heat absorber and the heatable product receiver to enable a transfer of heat from the flame source to the heatable product receiver, in use.
  • the heat regulator is operably coupled to the flame source and/or the heat absorber.
  • the heat regulator is configured to cause the flame source and/or the heat absorber provide thermal energy to the heat diffuser in a second temperature range different to the first temperature range, wherein the lowest temperature of the first temperature range is greater than the highest temperature of the second temperature range.
  • the heat modulator comprises at least one phase change material.
  • a method for heating an aerosol generating medium without burning using an aerosol generating device comprises: inserting a lighter into the first receptacle of the aerosol generating device; inserting an aerosol generating article into the second receptacle of the aerosol generating device; actuating an ignition mechanism of the lighter so that a heat source emits thermal energy at a first temperature to be absorbed by the heat absorber of the heat transfer assembly of the aerosol generating device, wherein the ignition mechanism of the lighter is actuated for a predetermined time interval; modulating the thermal energy from the first temperature down to a second temperature using the heat modulator comprising at least one phase change material, and to conducting thermal energy to the heat diffuser in a second temperature range different to the first temperature range, wherein the lowest temperature of the first temperature range is greater than the highest temperature of the second temperature range; and distributing heat into the aerosol generating article in second receptacle of the aerosol generating device via the heat diffuser
  • proximal refers to the end of a substantially longitudinal body such as an aerosol generating device that, in use, accommodates a heat not burn cigarette.
  • proximal refers to the end of an aerosol generating device that is closest to the face of a user, in use. Therefore, in the following application, the term “distal” refers to the end of a substantially longitudinal body such as an aerosol generating device that, in use, is further from the face of the user than the “proximal” portion.
  • thermally coupled means that heat generated by a heat source proximate to a first element can spread via a thermal coupling to a second element.
  • the thermal coupling has the property that the generated heat can be directed or routed in a controllable way.
  • the term includes thermal conduction, thermal convection, and radiation.
  • a thermal coupling between two elements may in a first example be provided by a metal component having good thermal conductivity that joins the two elements.
  • the shape of the metal component enables the direction of the heat flow to be controlled.
  • a tube filled with air may enable convection of heated air from a flame to an absorbing element.
  • the absorbing element may, in a third example, absorb radiated heat from such a flame.
  • thermally conductive contact refers to the property that two members of an assembly are in physical contact, and also enable a relatively efficient degree of heat transfer between them.
  • two abutting copper members would be considered to be in thermally conductive contact because heat flow between the two copper members would be efficient.
  • a copper member abutting a glass member would be considered to be in physical contact but not in thermally conductive contact, owing to the poor thermal conductivity of glass (typically 1 W per mK) compared to the thermal conductivity of copper (typically about 400 W per mK).
  • thermal conductivity of glass typically 1 W per mK
  • thermal conductivity of copper typically about 400 W per mK
  • the present specification enables the smoking of heated tobacco without the use of an electrically heated source through the design of a heat not burn device in which the heat is provided by a gas lighter.
  • a smoking device can use flame produced by the gas lighter as a heating source to store thermal energy into a storing agent (such as a phase change material) that slowly releases the thermal energy when required, or transfer only a portion of the flame generated heat directly to an aerosol generating substrate.
  • a storing agent such as a phase change material
  • the generation of a lighter like flame that uses compressed gas or the fuel or other fuel (such as isobutane) within the device.
  • An “off-the-shelf lighter” capable of sliding in or being added on to the aerosol generating device can be used as the heat source.
  • the aerosol generating device may comprise an embedded lighter mechanism with a refillable fuel compartment or a pre-filled fuel compartment.
  • the flow of air through the aerosol generating device is provided so that the flame is ignited and sustained internally to the body of the aerosol generating device without heating its external structure to protect the user when holding it in their hands, placing the device in their pockets, or placing the device in a bag.
  • the aerosol generating device enables a transfer of thermal energy produced by the flame to the tobacco in a controlled manner by a conductive heating element, or a storing element such as phase change material that stores and releases the thermal energy.
  • the thermal energy stored in the conductive heating element or storing element may be applied to heat the tobacco on the periphery of the tobacco or internally to the tobacco using a thermally conductive element.
  • multiple heating and smoking cycles of an aerosol generating substrate can be achieved using a flame rather than electrical energy stored in batteries that is then converted to thermal energy.
  • the present specification provides an aerosol generating device for heated tobacco that can heat consumable cigarettes without burning using a flame, whilst not requiring electronics or a battery. Arrangements for the flow of air and the control or safe deployment of the flame internal to that heat not bum device are enabled. Arrangements for heat storage and heat transfer from the flame to an aerosol generating substrate, for example a tobacco product, and arrangements for the uniform distribution of heat over the tobacco product for the smoking duration are described.
  • Figure 1 schematically illustrates a system diagram of a heat not burn assembly according to a first aspect.
  • Figure 2a schematically illustrates an aerosol generating device with an aerosol generating article inserted.
  • Figure 2b schematically illustrates an aerosol generating device without an aerosol generating article.
  • Figure 3 schematically illustrates the aerosol generating device in a transparent view showing principal components.
  • Figure 4 schematically illustrates the internal arrangement of the aerosol generating device via a sectional cut along the principal axis.
  • Figure 5 schematically illustrates a side view of the internal arrangement of the aerosol generating device.
  • Figure 6 schematically illustrates a side view of the internal arrangement of the aerosol generating device with an alternative heat diffuser and an alternative heat modulator with a partial thermal bypass of the PCM material.
  • Figure 7 schematically illustrates a side view of the internal arrangement of a portion of the aerosol generating device comprising gas flow channels.
  • Figure 8a schematically illustrates an isometric view of a first example of a heat not burn lighter assembly without an aerosol generating article inserted.
  • Figure 8b schematically illustrates a side view of the first example of a heat not bum lighter assembly without an aerosol generating article inserted.
  • Figure 9a schematically illustrates an isometric view of a second example of a heat not bum lighter assembly, with an aerosol generating article inserted.
  • Figure 9b schematically illustrates a side view of a second example of a heat not burn lighter assembly, with an aerosol generating article inserted.
  • Figure 10 schematically illustrates a cut through side view along a longitudinal axis between the distal end and the proximal end of the heat not burn lighter assembly introduced in Figure 8a and Figure 8b.
  • Figure 11 schematically illustrates a method according to a sixth aspect.
  • heat not burn devices or heated tobacco devices
  • the vapour generated by “heat not burn” devices contains fewer harmful compounds and is appealing to health-conscious consumers.
  • the tobacco in such products is “heated without reaching ignition to produce an emission containing nicotine and other chemicals” according to the definition of the World Health Organisation in the publication “Heated Tobacco Products, a Brief’, WHO, 2020.
  • the aerosol generating substrate is provided in the form of a rod resembling conventional cigarette.
  • the rod is inserted into a receptacle on an electrical “heat not burn” handset.
  • an active portion of the rod comprising the aerosol generating substrate is in close contact with a heating coil, and/or a metallic elongated structure such as a blade insertable into the rod.
  • Application of electrical energy to the heating coil causes the aerosol generating substrate to be heated by the heating coil and/or the metallic elongated structure. Vapour is emitted from the aerosol generating substrate and may be drawn through the remainder of the rod by an inhalation action from the user.
  • Some heat not bum products may heat liquids creating a vapour emission that is drawn, for example by user inhalation, through a tobacco (herbal) plug to absorb flavour and nicotine from the tobacco plug.
  • Some heat not bum products comprise a vented chamber that heat loose tobacco.
  • Yet other heat not bum products have a similar size and shape to regular cigarettes and comprise a carbon tip wrapped in glass fibre that may be electrically heated.
  • heat not bum devices heat an aerosol generating substrate to 350°C (662°F). This temperature is far lower than that required to bum traditional cigarettes.
  • Traditional cigarettes burn tobacco at temperatures of around 900°C (1652°F).
  • Even to heat tobacco leaves to 350°C can consume large amounts of electrical energy with very low efficiency (owing, for example, to the internal resistance of the batteries used).
  • Cigarette lighters for example butane lighters such as the BIC J26 “Maxi” (TM) comprise pressurised liquid butane.
  • TM BIC J26 “Maxi”
  • TM BIC J26 “Maxi”
  • an ignition spark can be provided using a striking wheel configured to strike a flint against a steel, or by compression of a piezo-electric crystal.
  • the narrow stream of butane is ignited and bums at around 2000°C (3600°F) as measured in close proximity to the flame tip.
  • a butane cigarette lighter has attractive properties, because a butane lighter only uses as much liquid butane as is required to support the flame, and thus fuel consumption is efficient. Furthermore, cigarette lighters are made from simple plastic parts that have been, for example, ultrasonically welded together. The nozzle configured through which the butane is released prior to ignition is typically in the form of a Venturi nozzle enabling a steady flame of predetermined calorific emission. The mechanism for releasing butane from the reservoir and for operating the spark wheel is considerably simpler than control electronics. Accordingly, cigarette lighters offer a simple, controllable, and efficient source of heat that can be utilised in to heat an aerosol generating substrate without burning.
  • a heat transfer assembly 10 that may be incorporated into aerosol generating devices for heating a substrate without burning.
  • a heat transfer assembly 10 is configured to absorb heat from a heat source 12.
  • the heat transfer assembly 10 is configured to absorb heat from a cigarette lighter or cigar lighter.
  • the heat transfer assembly 10 is configured to emit thermal energy absorbed from the source of flame in a temperature range at which an aerosol generating substrate, may be heated without burning.
  • an aerosol generating device for “heating not burning” an aerosol generating substrate such as tobacco is significantly simplified, requiring no control electronics or a battery, for example.
  • the heat transfer assembly 10 may comprise a phase change material (PCM) 35.
  • PCMs store and release thermal energy during the process of changing from one phase to another (typically melting and freezing). When a PCM freezes, it releases energy in the form of latent heat of fusion, or energy of crystallisation. When a PCM is melted, an equal amount of energy is absorbed from the immediate environment as the PCM changes from solid to liquid. This property of PCMs enables thermal energy storage, thermal barriers, or thermal delay elements to be provided.
  • the present specification proposes to provide a thermal buffer, for example using a PCM, to convert the high temperature of a naked flame (such as a cigarette lighter butane flame) to a lower temperature, and, for example, to store energy emitted by the naked flame and to release it over a longer period of time than the naked flame is present for.
  • a naked flame such as a cigarette lighter butane flame
  • the specification furthermore proposes to apply such a heat transfer assembly to aerosol generating devices that function on the heat not burn principle.
  • a heat transfer assembly 10 for heating an aerosol generating medium without burning.
  • the heat transfer assembly comprises a heat absorber 30, a heat modulator 32, and a heat diffuser 34.
  • the heat absorber 30 is configured to absorb thermal energy from a proximate heat source in a first temperature range.
  • the heat absorber 30 is thermally coupled to the heat modulator 32, and the heat modulator 32 is thermally coupled to the heat diffuser 34.
  • the heat modulator 32 is configured to absorb the thermal energy emitted from the heat source, and to provide thermal energy to the heat diffuser 34 in a second temperature range different to the first temperature range, wherein the lowest temperature of the first temperature range is greater than the highest temperature of the second temperature range, wherein the heat modulator 32 comprises at least one phase change material 35.
  • Figure 1 schematically illustrates a system diagram of a heat not burn assembly according to the first aspect.
  • the heat transfer assembly 10 may be incorporated into an aerosol generating device 8 comprising, for example, a heat source 12.
  • the heat source 12 is a flame source.
  • the flame source generates a flame via catalytic combustion of a fuel precursor.
  • the heat source 12 may comprise, for example, a fuel reservoir 14, a fuel valve 16, a fuel nozzle 18, and an igniter 20.
  • the heat source 12 is a butane cigarette lighter.
  • the heat absorber 30 of the heat transfer assembly 10 is configured to absorb thermal energy from another source of flame such as a lit match.
  • the heat source 12 is capable of generating a lighter-like flame able to burn above 350°C.
  • the flame is laminar (as produced by gas cigarette lighters).
  • the flame resembles a jet or turbo flame that premixes compressed gas fuel before ignition (similar to turbo gas lighters).
  • the thermal path between the heat absorber 30, heat modulator 32, and heat diffuser 34 may be exclusively by thermal conduction.
  • the thermal path between the heat absorber 30, heat modulator 32, and heat diffuser 34 may also comprise a component of thermal convection and/or radiation.
  • a second portion of an internal periphery the heat absorber forming the cavity is a thermally conductive portion capable of conducting heat to a second portion of an external periphery of the heat absorber that is thermally coupled to the heat diffuser.
  • the heat absorber 30 comprises heat insulation 31.
  • the heat insulation 31 prevents thermal energy from the heat source 12 conducting, convecting, or radiating away from the heat absorber 30 to parts of a heat not burn assembly 8 that the user is holding.
  • the heat absorber 30 comprises a cavity or chamber capable of substantially encircling flame created by the heat source 12.
  • the cavity or chamber comprises at least one inlet enabling the supply of ambient gas flow to nourish the flame in the heat absorber.
  • the cavity or chamber comprises at least one outlet enabling the venting of exhaust fumes and/or excessive heat from the cavity into the environment.
  • the heat source is not an electrical heat source.
  • the heat absorber 30 comprises a cavity configured to substantially surround a flame produced by the heat source 12, and to conduct thermal energy from the heat source, in use.
  • the heat absorber 30 further comprises a thermally conductive portion 136a capable of transferring heat from inside the cavity to a surface of the heat modulator 32.
  • the heat absorber 30 forming the cavity comprises an internal periphery with an insulating portion 162 configured to insulate against thermal conduction to a corresponding external periphery of the heat absorber 30 in use.
  • the outer periphery of the heat absorber 30 may be substantially surrounded by a portion of heat insulation to ensure that the outer body of the cavity or chamber remains at a range of temperatures that a user’s skin can withstand.
  • the temperature of the outer periphery of the casing member 102a-d the heat absorber 30, the heat modulator 32, and the heat diffuser 34 does not exceed a safe temperature for direct contact to human skin, for example 40°C.
  • the outer periphery of the casing member 102a-d comprises a warning marker or label (not illustrated) alerting a user to a region on the outer surface of the casing member 102a-d that a user should avoid touching, in use.
  • the heat absorber 30 comprises a flameproof material that does not deform or melt at high temperatures.
  • the first portion of the internal periphery comprises alumina, solid glass, glass fibre, silica, Kapton (TM), cellulose, mineral wool, polystyrene, mica-based insulator, and/or carbon.
  • the heat modulator 32 comprises a phase change material 35 capable of absorbing energy from the heat source 12 via the heat absorber 30, and releasing the energy via the heat diffuser 34 at a different temperature. In an example, the heat modulator releases the heat at a different time.
  • the heat modulator 32 comprises a receptacle, such as a sealed rigid or semi-rigid container, that sealably encloses the phase change material 35. The receptacle isolates the phase change material 35 from the remainder of the interior of the casing member 102a-d. When the phase change material 35 enters its liquid phase upon being heated, it is isolated in a desired portion of the casing member 102a-d.
  • the receptacle for accommodating the phase change material 35 is, at least partially, formed integrally with the casing member 102a-d.
  • the heat modulator 32 can, in an example, function as a thermal delay element and/or a thermal modulation element.
  • Other materials and structures can function as a thermal delay element and/or a thermal modulation element without comprising a phase change material 35, and/or in addition to the phase change material 35.
  • a heat modulator may be comprised of a longitudinally shaped metallic element comprising a plurality of dissipative vanes that thermally couple the heat absorber 30 to the heat diffuser 34.
  • heat dissipation from the plurality of dissipative vanes reduces the rate of heat increase at the heat diffuser 34.
  • the heat absorber 30 and heat modulator 32 are connected so that heat absorbed by the heat absorber 30 can flow into the heat modulator 32.
  • the heat absorber 30 is in physical contact with, or abuts, the heat modulator 32.
  • the heat absorber 30 and at least a portion of the heat modulator 32 may be integrally formed from the same material.
  • the heat modulator 32 may comprise a sealed body that contains a phase change material 35.
  • the sealed body configured to contain the phase change material 35 may be integrally formed with the heat absorber 30, and/or the heat diffuser 34.
  • the heat diffuser 34 may comprise a heat transfer material 37 to enable the heat stored in the heat modulator 32 to be transferred to a receptacle in which a heat not burn consumable product may be accommodated.
  • the second portion of the internal periphery and the external periphery comprises a thermally conductive element in conductive contact to the heat modulator, a portion of the heat modulator, or a sealed body comprising the heat modulator.
  • the heat absorber 30 comprises at least one thermally conductive protrusion or vane configured to extend into the cavity provided by the heat absorber, to improve the efficiency of thermal energy transfer between the flame and the internal periphery of the heat absorber, in use.
  • the cavity defined by the heat absorber has a substantially cylindrical or ovoid cross-section in a plane perpendicular to a longitudinal direction of the heat transfer assembly, with the diameter or major axis of the cylindrical or oval cross-section comprised in the range 5mm to 30mm.
  • the heat absorber has a length in the range 5mm to 50mm along a longitudinal direction of the heat transfer assembly.
  • the heat modulator comprises a sealed body containing the at least one phase change material, wherein a first portion of the sealed body is in thermally conductive contact with the heat absorber, and a second portion of the sealed body is in thermally conductive contact with the heat diffuser.
  • the heat modulator comprises at least first and second phase change materials, or at least first and second sealed bodies comprising at least first and second phase change materials, respectively, wherein the first phase change material has a different temperature of phase transition to the second phase change material.
  • the at least one phase change material is selected from: a salt hydrate, a barocaloric, mechanocaloric, magnetocaloric material, paraffin, sodium acetate, naphthalene, wax, polyethylene oxide, a metal, metal salt, a mixture of eutectic salts, Glauber salts, or an alloy.
  • phase change materials that may be used are, for example, sodium and potassium nitrates, hydroxides, carbonates, vanadates, molybdates, and/or metal alloys.
  • a phase change material may be a molten salt binary system such as KNO3 and KC1 (melting point 307°C), KNO3 and K2CO3 (melting point 325°C), KNO3 and Li OH (melting point 330°C), KC1 and MnCh (melting point 417°C), CaCh and LiCl (melting point 475°C).
  • a phase change material may be a molten salt ternary system.
  • the heat modulator 34 is a heat sink or heat exchanger with high thermal conductivity such that it can accept temperatures up to a certain threshold (for example 350°C) and discard the remaining heat to the environment.
  • a certain threshold for example 350°C
  • the heat modulator is aluminium, copper, or an encased liquid.
  • the first temperature range includes a temperature range of a source of flame, such as a lighter, and wherein the second temperature range includes an aerosolization temperature of an aerosol source of a heat not bum cigarette.
  • the first temperature range is greater than 1000 degrees Celsius, and the second temperature range is less than 120 degrees Celsius.
  • the first temperature range is greater than 900 degrees Celsius, and the second temperature range is less than 400 degrees Celsius. In an embodiment, the first temperature range is greater than one of 500°C, 550°C, 600°C, 650°C, 700°C, 750°C, 800°C, 850°C, 900°C, 950°C, 1000°C, 1050°C, or 1100°C.
  • the second temperature range is less than one of 1000°C, 950°C, 900°C, 850°C, 800°C, 750°C, 700°C, 650°C, 600°C, 550°C, 500°C, 450°C, 425°C, 400°C, 375°C, 350°C, 325°C, 300°C, 275°C, or 250°C.
  • the heat modulator is further configured to thermally conduct a proportion of the heat from the heat absorber 30, 130, 230 to the heat diffuser 34, 134, 234 via a bypass 137 (thermal bypass) of the at least one phase change material 35 comprised in the heat modulator.
  • the heat diffuser 34 comprises a thermally conductive rod, spike, or blade.
  • the thermally conductive rod, spike, or blade is configured, in use, to protrude into a heat not burn cigarette inserted into the heat diffuser by between 2mm and 50mm along a longitudinal axis of the heat not burn cigarette.
  • the heat diffuser 34 is configured to transfer heat to a heat not bum cigarette to enable aerosolization of one or more volatile compounds therein.
  • the heat diffuser 34 comprises at least one elongate thermally conductive member in thermal contact with the heat modulator 32.
  • the elongate thermally conductive member is configured to lodge within the heat not burn cigarette upon insertion of the heat not burn cigarette into the heat diffuser 34.
  • An effect of such configuration is that heat may be delivered directly to aerosol generating substrate material, or another gas emitting and heat activated substrate, contained in the internal portion of an aerosol generating article 110, without needing to radiate or conduct through a tipping paper, for example.
  • the heat diffuser 34 may comprise a thermally conductive receptacle, for example a tube, configured, in use to accept and/or to physically support the heat not bum cigarette, wherein the thermally conductive receptacle is in thermal contact with the heat modulator 32.
  • the thermally conductive receptacle and/or thermally conductive member comprises stainless steel, copper, thermally conductive paste, metal alloys comprising nickel, aluminium, chromium, tin, iron, and the like.
  • an aerosol generating device 100 for generating an aerosol from an aerosol generating substrate comprised in an aerosol generating article 110.
  • the aerosol is generated by heating, not burning, the aerosol generating substrate.
  • the aerosol generating device comprises a first receptacle 146a configured to receive a heat source.
  • a heat transfer assembly 10 is provided, according to the first aspect or its embodiments and a second receptacle 140a configured to receive an aerosol generating article 110.
  • a heat source 12 adjacent to, or comprised in, the first receptacle 146a is configured to be actuatable by a user to generate thermal energy, and to transfer the thermal energy to the heat absorber of the heat transfer assembly 10.
  • the second receptacle 140a is configured to accept an aerosol generating article, and the heat transfer assembly 10 is configured to transfer thermal energy from the heat source to a portion of the aerosol generating device comprising the aerosol generating substrate, so that the aerosol generating substrate releases vapour to a user without burning.
  • FIG. 2a schematically illustrates an aerosol generating device 100 with an aerosol generating article 110 inserted.
  • the aerosol generating device 100 comprises a casing member 102a-d distributed between a distal end 104 and a proximal end 106 of the aerosol generating device 100.
  • the proximal end 106 is the end of the aerosol generating device 100 that the user inserts the aerosol generating article 110 into.
  • the distal end 104 is the end of the aerosol generating device 100 furthest away from the proximal end 106 along a major longitudinal axis of the aerosol generating device 100.
  • the distal end 104 is the end of the aerosol generating device 100 furthest away from the face of the user of the aerosol generating device 100, in use.
  • the aerosol generating device 100 illustrated in Figure 2a comprises a casing member 102a-d configured to accommodate (enclose) the heat transfer assembly 10 in accordance the first aspect.
  • the heat diffuser 34 (not shown) is closer to the proximal end 106 of the casing
  • the heat absorber 30 (not shown) is closer to the distal end 104 of the casing.
  • the distal end 104 of the casing comprises an air aperture portion 10 to enable inlet air to be supplied to the heat absorber 30, for example.
  • the casing member 102a-d is divided into a distal casing portion 102a, an actuator casing portion 102b, a central casing portion 102c, and a proximal casing portion 102d.
  • the distal casing portion 102a and the proximal casing portion 102d comprises tapers for aesthetic and/or ergonomic effect.
  • the actuating casing portion 102b comprises an actuator enabling a user to switch the heat source on and off.
  • Figure 2a Also illustrated in Figure 2a is a partial view of an aerosol generating article 100 inserted into a longitudinal receptacle provided in the proximal casing portion 102d.
  • one or more portions of the casing 102 are integrally formed.
  • the entire casing 102 is integrally formed.
  • distal casing portion 102a and actuator casing portion 102b comprise mating surfaces enabling the connection and disconnection of the respective portions, so that a heat source 12 such as a cigarette lighter can be placed inside the casing 102.
  • the mating surfaces are complementary screw threads or detents.
  • the distal casing portion 102a and the actuator casing portion 102b have “snap fit” or single use connections, so that a heat source 12 such as a cigarette lighter can be permanently mounted inside the aerosol generating device 100.
  • Figure 2b schematically illustrates an aerosol generating device 100 without an aerosol generating article 110.
  • Figure 3 schematically illustrates the aerosol generating device 100 in a transparent view showing the arrangement of principal components.
  • a fuel reservoir 114 comprised in a flame source portion 146 of the aerosol generating device 100 is configured to transfer liquid butane to a fuel nozzle 118 via a lumen 123.
  • the nozzle 118 is positioned proximate to the combustion chamber 130 functioning as a heat absorber 30 of a heat transfer assembly 10.
  • a fuel actuator 120 controls the release of fuel from the fuel reservoir 114 and the actuation of a flame igniter proximate to the nozzle 118.
  • the combustion chamber 130 abuts a heat modulator 32 comprising a phase change material 35.
  • the heat modulator 32 does not need to comprise a phase change material 35.
  • a cavity forming the heat absorber 30 is illustrated in Figure 3 using a dotted line to transparently delineate an example of the boundary of the cavity encompassing the flame 119a within the casing 102.
  • the heat diffuser 34 is present but not visible in Figure 3, because it is obscured by aerosol generating article 110 inserted into a receptacle at the proximal end of the casing 102.
  • a user inserts the aerosol generating article 110 into the receptacle at the proximal end 106 of the casing 102 such that the aerosol generating article 110 abuts, is surrounded by, or makes thermal contact with, the heat diffuser 34 of the heat transfer assembly 10.
  • the heat diffuser may be provided in many different physical forms capable of heating an aerosol generating article containing an aerosolizeable substrate, some of which are discussed subsequently.
  • Figure 4 schematically illustrates the internal arrangement of another embodiment of the aerosol generating device 100 via a sectional cut along the principal axis. This embodiment different from that of Figure 3 because it comprises a tubular heat diffuser 133 in the proximal end 106.
  • the tubular heat diffuser 133 may function as a heat diffuser.
  • the tubular heat diffuser 133 is thermally coupled to heat modulator 132.
  • the tubular heat diffuser 133 may be an alternative or an addition to an integrated heat diffuser 134.
  • the tubular heat diffuser 133 forms a combustion chamber 130 into which an aerosol generating article 110 is inserted.
  • the tubular heat diffuser 133 is an encompassing component that heats the aerosol generating article 110 from the external surface of the aerosol generating article.
  • An effect of this is that because a greater surface area of the aerosol generating article 110 is exposed to heat from a tubular heat diffuser 133, heat is more evenly distributed around and inside the aerosol generating article 110.
  • Figure 5 schematically illustrates a side view of the internal arrangement of an aerosol generating device 100.
  • the principal elements of the aerosol generating device 100 identified from the proximal end 106 along a longitudinal axis of the aerosol generating device 100 to the distal end 104 of the aerosol generating device 100 are now introduced.
  • the aerosol generating device 100 may, overall, have the cross-section of a cylinder.
  • the proximal end 106 and/or the distal end 104 of the cylinder may be partially tapered towards the longitudinal axis of the aerosol generating device 100, for example for ergonomic convenience.
  • the aerosol generating device 100 may have the cross-section of a triangle, square, pentagon, hexagon, and the like.
  • the aerosol generating device 100 may have a rectangular or trapezoidal cross-section.
  • the aerosol generating device 100 may comprise a variable cross-section that changes as the longitudinal axis of the aerosol generating device 100 is traversed from the distal end 104 to the proximal end 106. For example, an undulating pattern may be provided over some or all of the external cross-section of the aerosol generating device 100 to improve the finger grip of a user.
  • the dimensions of the aerosol generating device are at the upper bound, for example, constrained by the maximum dimension that an average human hand is capable of comfortably holding.
  • the dimensions of the aerosol generating device 100 are at the lower bound, for example, constrained by the dimensions of a typical aerosol generating article 110 and/or a typical flame source, such as a lighter.
  • the dimension of an example aerosol generating device 110 is a cylinder having a substantially constant diameter along a longitudinal axis.
  • the diameter of the example aerosol generating device 110 is, comparable to conventional cigarettes, between around 7 mm to 9 mm.
  • the length of an example aerosol generating device 110 is, comparable to conventional cigarettes, between 70 and 110 mm long.
  • an example aerosol generating device 110 may take many forms and the previously cited numbers are examples.
  • the flame source portion 146 comprises a first receptacle 146a capable of accommodating a flame source.
  • the flame source may be retained in the distal casing portion 102a and/or the actuator casing portion 102b dependent on specific size and design considerations of the casing 102 and the nature of the flame source.
  • the flame source may be a commodity lighter such as the BIC J26 “Maxi” (TM), although a generic lighter is illustrated.
  • the outer dimensional envelope of the BIC J26 “Maxi” (TM) are 80 mm x 25 mm x 15 mm with a weight of 20-30 grams.
  • the flame source may be any other type of lighter or flame source.
  • the flame source comprises a fuel reservoir 114 accommodated inside the first receptacle 146a of the casing 102.
  • the flame source resembles a generic lighter, but is integrally formed with the casing 102.
  • the casing 102 may comprise a user actuatable joint enabling the separation of the casing 102 into a plurality of separate parts.
  • the casing 102 may be divided into a first separable portion comprising the distal casing portion 102a and the actuator casing portion 102b.
  • a second separable portion may comprise the central casing portion 102c and a proximal casing portion 102d.
  • the first and second separable portions may unscrew in the manner of a pen, for example. Once separated, a removable lighter may be replaced in the first separable portion.
  • the flame source portion 146 comprises an integral flame source composed of a fuel reservoir 114 surrounded by a pressurized lining.
  • a lumen 123 extends from the inside of the fuel reservoir 114, substantially along the longitudinal direction of the axis running from the distal end 104 to the proximal end 106, terminating at a nozzle
  • the fuel nozzle 118 ? is specially shaped to improve the properties of a flame in use.
  • the nozzle may be a Venturi nozzle.
  • a fuel actuator 120 is disposed in the wall of the actuator casing portion 102b and is operably coupled to a valve (not shown) capable of controlling fuel flow from the fuel reservoir 114 to the nozzle 118.
  • An ignition means 150 is also operably coupled to the fuel actuator 120. This enables an ignition impulse to be emitted in the vicinity of the nozzle 118.
  • the ignition means 150 may be a sparking wheel, so that when the fuel actuator 120 is pressed down by a user, spark is omitted in the vicinity of the nozzle 118 igniting fuel passing from the fuel reservoir 114 to the nozzle 118.
  • a piezoelectric element may also be used to provide the ignition spark.
  • a combustion chamber portion 144 of the aerosol generating device 100 comprises, at its distally oriented end, the nozzle 118. The proximally oriented end of the combustion chamber portion 144 abuts the heat management portion 142 of the aerosol generating device 100
  • a substantial proportion of the combustion chamber portion 144 comprises the combustion chamber 130 (cavity).
  • the combustion chamber functions as a heat absorber 30 by providing an environment for a naked flame to bum in.
  • the combustion chamber 130 directs thermal energy to a heat modulator 132.
  • the combustion chamber prevents heat from conducting or radiating to the casing member 102a-d (where heating the casing may injure a user).
  • the combustion chamber 130 is defined by a distal wall of the combustion chamber portion 144.
  • the distal wall of the combustion chamber portion 144 comprises the nozzle 118, however it should be understood that the nozzle 118 may exhaust into the combustion chamber 130 from other locations in the combustion chamber portion 144.
  • the combustion chamber 130 may be further defined by a proximal wall of the combustion chamber portion 144. At least a portion of the proximal wall of the combustion chamber portion 144 comprises a first portion 136a of the heat absorber 136.
  • the first portion 136a of the heat absorber 136 is disposed to absorb the thermal energy emitted inside the combustion chamber 130 by ignition of a flame supplied by fuel emitted from the nozzle 118.
  • custom flame source portion 146 design discussed in the foregoing paragraph may be replaced by a commodity cigarette lighter held in a suitable moulding or cut out of the casing 102.
  • nozzle 118 to discharge fuel into the combustion chamber 130 is exemplary, and fuel distribution means such as a wick can also sustain a flame in the combustion chamber
  • the combustion chamber 130 comprises an air supply and/or an exhaust route.
  • the air supply and/or exhaust route may be a first gas channel 129a and a second gas channel 129b is illustrated at least in Figure 7.
  • the distal end 104 of the aerosol generating device 100 comprises an air aperture portion 108.
  • the air aperture portion 108 is substantially permeable to external gas.
  • the air aperture portion 108 may supply external air to one or more of the first gas channel 129a and second gas channels 129b.
  • the first gas channel 129a and second gas channels 129b may supply external gas to the combustion chamber 130 at a rate to enable a sufficiently sized flame to be ignited, and to burn, inside the combustion chamber 130 in the vicinity of the nozzle 118.
  • Exhaust gases may be removed through one of the gas channels 129a, 129b or via other apertures from the combustion chamber 130 (not shown).
  • the combustion chamber 130 may comprise an encompassing wall configured to form a combustion chamber that is substantially resistant to the high temperature emitted by a lighter flame.
  • the shell 119 may be comprised of alumina (ceramics), Pyrex glass, steel, and the like.
  • the shell 119 may be tubular, for example.
  • the function of the shell 119 is to prevent heat from being conducted laterally into the casing member 102a-d of the aerosol generating device, or at least to significantly reduce the degree of conduction away from the combustion chamber 130.
  • the end of the combustion chamber 130 (flame chamber) nearest to the proximal end 106 of the aerosol generating device 100 is formed from a first portion 136a of the heat absorber 136.
  • the first portion 136a of the heat absorber may comprise a material having good thermal conduction properties such as a metal abutting the tubular shell 119.
  • the first portion 136a of the heat absorber may comprise one or more protrusions or vanes into the combustion chamber 130 to improve the rate of thermal conduction into the heat absorber 136 from a flame in the combustion chamber 130.
  • a protrusion is a plurality of tubes inside the combustion chamber 130 of decreasing diameter, arranged concentrically around the longitudinal axis of the casing member 102a-d.
  • the plurality of tubes may be thermally connected to the heat absorber 136.
  • the plurality of tubes may increase the surface area of the first portion of the heat absorber 136a capable of absorbing heat from a flame in the combustion chamber 130.
  • the combustion chamber 130 comprises at its proximal end a heatsink configured to absorb heat from a flame, in use.
  • a heat modulator 132 is provided in a heat management portion 142 of the aerosol generating device 100. The heat modulator 132 is in thermal contact with the combustion chamber 130 and the heat diffuser 134 via a thermally conductive path. A portion 163 of the heat modulator 132 is in thermal contact with the first portion 136a of the heat absorber.
  • the heat modulator 132 is configured to absorb the thermal energy emitted from a flame in the combustion chamber 130, and to provide thermal energy (for example, by thermal conduction) to the integrated heat diffuser 134 in a second temperature range different to the first temperature range, wherein the lowest temperature of the first temperature range is greater than the highest temperature of the second temperature range, wherein the heat modulator comprises at least one phase change material 35.
  • the heat modulator 132 may comprise a phase change material 35.
  • the heat modulator 132 changes (shifts) the temperature range and/or time of thermal emission from the integrated heat diffuser 134, as compared to the temperature range and/or time of thermal absorption in the combustion chamber 130.
  • the heat modulator 132 is a sealed container, for example formed from metal (such as a cylindrical canister) aligned with the longitudinal axis of the casing member 102a-d.
  • the sealed container sealably encloses at least one phase change material 35, so that when the phase change material 35 is in its liquid phase, it does not leak from the container.
  • a proximately oriented outer face of the sealed canister is the first portion 136a providing a wall of the combustion chamber 130.
  • the proximately oriented outer face of the sealed container is thermally connected to another member that forms a distantly oriented wall of the combustion chamber (not illustrated).
  • a distally oriented outer face of the heat modulator 132 abuts, adjoins, or is integrally formed with a proximately oriented portion of the integrated heat diffuser 134.
  • the distally oriented outer face of the heat modulator 132 provides a thermal path to the integrated heat diffuser 134.
  • the heat modulator 132 may comprise a thermally conductive portion (such as a metal rod) integrally formed with, or directly connecting the first portion 136a of the heat absorber with the integrated heat diffuser.
  • heat modulation is provided by a heat modulation element (for example, a sealed container) comprising the phase change material 35.
  • the heat modulation element may entirely enclose a portion of the thermally conductive portion connecting the first portion 136a of the heat absorber with the integrated heat diffuser, in the manner of a toroid. Additionally or alternatively, the heat modulation element may run in parallel to the thermally conductive portion connecting first portion 136a of the heat absorber with the integrated heat diffuser.
  • Such configuration provides the effect that heat from the flame in the combustion chamber 130 is more directly conducted to the integrated heat diffuser 134. In other words, this enables the integrated heat diffuser 134 to heat up more quickly, and to a higher temperature (but without burning the aerosol generating substrate comprised in the aerosol generating article), which may be effective in certain applications.
  • Thermal regulation function is provided by the phase change material comprised in the integrated heat diffuser.
  • Figure 5 further illustrates a heatable product receptacle 140 of the aerosol generating device 100 is configured to form a heatable product receiver 141 in the form of combustion chamber 130 capable of accepting an aerosol generating device 100.
  • the aerosol generating device 100 is a narrow tubular element resembling a conventional cigarette, albeit adapted for heat not bum functionality.
  • An integrated heat diffuser 134 extends along the longitudinal axis of the aerosol generating device 100. The integrated heat diffuser 134 may be configured to extend 100%, 50%, 25%, 10%, or 5% of the internal length of the heatable product receptacle.
  • the integrated heat diffuser 134 is, in this example, an elongate blade element.
  • the integrated heat diffuser can be a flattened and substantially rectangular element with a height (the dimension normal to the longitudinal axis of the aerosol generating device 100) much smaller than the length of the elongate heat diffuser in the longitudinal dimension of the aerosol generating device 100.
  • the integrated heat diffuser 134 may be a steel leaf having a height of 4 mm normal to the longitudinal axis of the aerosol generating device 100, a length of 30 mm along the longitudinal axis of the aerosol generating device 100, and the thickness of 4.75 mm.
  • the integrated heat diffuser 134 comprises a sharpened end towards its proximal point.
  • the integrated heat diffuser 134 reduces in height as it approaches the proximal end of the heatable product receiver 141.
  • the integrated heat diffuser 134 is a substantially cylindrical sectioned component such as a pin.
  • the heatable product receiver 141 comprises a plurality of elongate heat diffusers.
  • the integrated heat diffuser 134 resembles a knife blade. In an embodiment, the integrated heat diffuser 134 is substantially flat. In an embodiment, the integrated heat diffuser 134 comprises one or more crimped portions. Such crimped portions enable better contact between an aerosol generating article 110, when it is inserted into the heatable product receiver 141. In an embodiment, the integrated heat diffuser 134 comprises a plug portion 134a. The plug portion 134a may, in an embodiment, be integrally formed with the integrated heat diffuser 134 and formed of the same material. In this case, the plug portion 134a serves to radiate heat more uniformly towards the end of an aerosol generating article 110 when placed in the heatable product receiver 141.
  • the plug portion 134a may be a different material to the integrated heat diffuser 134.
  • the plug portion 134a may comprise an insulating portion, or ring.
  • the insulating portion, or ring may be formed from Kapton (TM), Delrin (TM), ceramic, or heat-resistant plastic to prevent the conduction of thermal energy away from the integrated heat diffuser 134 and into the casing member 102d.
  • the portion of the integrated heat diffuser 134 closest to the distal end 104 of the aerosol generating device 100 is in thermal contact with a second portion 136b of a heat modulator 132.
  • the heat modulator 132 is a sealed portion of phase change material 35.
  • a user positions an aerosol generating article 110 inside the heatable product receiver 141 by aligning the longitudinal axis of the aerosol generating article 110 with the longitudinal axis of the casing member 102a-d the aerosol generating device 100, and pressing the aerosol generating article 110 so that it enters the heatable product receiver 141.
  • the heatable product receiver 141 may be dimensioned, for example, to provide a friction fit when an aerosol generating article is inserted, so that the aerosol generating article does not accidentally become detached from the heatable product receiver 141 as the aerosol generating device is moved around.
  • the user may encounter resistance as the aerosol generating article comes into contact with the integrated heat diffuser, as the illustrated elongated blade destructively or compressively contacts the vapour generating material inside the aerosol generating article 110.
  • the aerosol generating article 110 is ready for smoking.
  • the user then actuates the fuel actuator 120.
  • the fuel actuator 120 opens a valve (not shown) enabling fuel in the fuel reservoir 114 to flow towards the nozzle 118 along the lumen 123.
  • Actuation of the fuel actuator 120 simultaneously actuates an ignition means (such as a spark generator or sparking wheel) to ignite the fuel in the proximity of the nozzle 118.
  • an ignition means such as a spark generator or sparking wheel
  • a flame is ignited and confined within the combustion chamber 130.
  • the temperature of the flame above the flame tip is, for example, in a range of 2000°C to 4000°C.
  • Thermal energy from the flame is conducted, radiated, or convected to the first portion 136a of the heat absorber 136 and is conducted to heat modulator 132.
  • the heat modulator 132 comprises a phase change material 35, initially in a solid phase. As the integrated amount of thermal energy absorbed from the flame in the combustion chamber 130 increases, the temperature of the phase change material 35 increases to the point where it changes phase to a liquid phase, for example. This process or transforms the temperature and/or time of emission of thermal energy from the second portion 136b of the heat absorber 136 compared to the temperature and/or time of absorption of thermal energy at the first portion 136a of the heat absorber.
  • Thermal energy then conducts along the thermal heat diffuser 134 and is emitted into the portion of the aerosol generating article containing vapour generating material (not shown in Figure 5).
  • the heat of the vapour generating material is, therefore, elevated to a range of temperatures enabling vaporisation by heating, but not burning.
  • the heat of the vapour generating material is elevated to between 350°C and 450°C.
  • a user may draw on the aerosol generating article with one or more puffs to draw vapour out of the aerosol generating article into their mouth.
  • the aerosol generating article is withdrawn from the heatable product receiver 141.
  • Figure 6 schematically illustrates a side view of the internal arrangement of the aerosol generating device with an alternative heat diffuser and an alternative heat modulator with a partial thermal bypass of the PCM material.
  • the aerosol generating device of Figure 6 comprises an alternative integrated heat diffuser in the form of a tubular heat diffuser 133.
  • This enables an aerosol generating article (not shown) to be heated from its outside surface, and requires no destructive alteration of the aerosol generating article upon insertion.
  • the tubular heat diffuser 133 may be combined with an integrated heat diffuser 134 (for example an elongated blade) as discussed above to enable heating of an aerosol generating article from the outside and the inside simultaneously.
  • the aerosol generating device of Figure 6 comprises a heat modulator 32 formed from a sealed body 136 comprising a collar or toroid-shaped capsule of phase change material 132(35) with a central thermal bypass member 137.
  • the thermal bypass member 137 enables a direct thermal conduction path along the longitudinal axis of the aerosol generating device 100 between the heat absorber 30 and the heat diffuser 34 that does not pass through a portion of phase change material 35.
  • the thermal transfer characteristic of the central thermal bypass member 137 is regulated by the adjoining phase change material, but not entirely controlled by the phase change material 35.
  • the phase change material 35 according to this embodiment need not be a collar that fully surrounds the thermal bypass member 137, but could be a sealed body containing phase change material that partially surrounds, or lies alongside, and in thermal contact with the thermal bypass member 137.
  • the aerosol generating device is arranged longitudinally between a proximal end comprising the second receptacle and a distal end comprising the first receptacle, and within a casing member 102a-d.
  • the casing member 102a-d is configured to house a replaceable flame source as the flame source at the distal end of the aerosol generating device.
  • the aerosol generating device 100 does not incorporate an integral flame producer. Instead, elements 118, 150, 120, 123, 114 and 115 illustrated in Figure 5 are provided by a substitutable cigarette lighter removably inserted into the first receptacle 146a prior to use.
  • Figure 7 schematically illustrates a side view of the internal arrangement of a portion of an aerosol generating device comprising airflow channels.
  • a first gas channel 129a and a second gas channel 129b are provided between the air aperture portion 108 at the distal end 104 of the casing member 102a-d and the combustion chamber 130.
  • the first 129a and second 129b gas channels provide a gas connection between the outside environment around the aerosol generating device and the combustion chamber.
  • the first and second gas channels are mutually exclusive and permit no mixing of gas.
  • the first and second gas channels 129a, b are partially connected along the length of the flame source portion 146. In this way, ambient air may be supplied to the combustion chamber 130, and exhaust gases may be removed from the combustion chamber 130.
  • the casing member 102a-d comprises an internal linear moulding or form enabling a flame source to be inserted and removed from the distal end 104 of the aerosol generating device 100 so that at least a flame emitting nozzle 118 and an ignition mechanism 120 of the flame source are inserted at a predetermined rotational offset relative to the longitudinal axis of the aerosol generating device 100.
  • the casing member 102a-d comprises an aperture, or cut-out, that exposes an ignition actuator 120 of a flame source for operation by a user, in use.
  • the casing member 102a-d comprises an ignition button operatively connected to a mechanical relay mechanism, such that when a flame source is operatively positioned in the distal end 104 of the aerosol generating device, actuation of the ignition button of the casing member 102a-d will cause a corresponding ignition actuation of the flame source.
  • a portion of the casing member 102a-d corresponding to an operative position of the flame source comprises a longitudinal transparent or translucent window extending substantially along a corresponding length of the casing member that accommodates the flame source, in use, to thus enable a user to monitor a remaining amount of fluid comprised in the flame source.
  • a portion of the distal end 104 of the casing member 102a-d comprises a flame source retaining member, for example configured as a hinged door, or a threaded plug configured to meet a corresponding internal thread of the casing member 102a- d, to enable the flame source to be fixed into the distal end of the casing member.
  • a flame source retaining member for example configured as a hinged door, or a threaded plug configured to meet a corresponding internal thread of the casing member 102a- d, to enable the flame source to be fixed into the distal end of the casing member.
  • the flame source is permanently sealed within the casing member
  • the casing member 102a-d comprises an aperture to enable an operator to press a fuel actuator 120 and/or an ignition means 150 to generate a flame inside the casing member 102a-d.
  • the casing member comprises a mechanism, such as a press button, that transfers an operator actuation impulse through the casing member 102a-d to a fuel actuator 120 and/or an ignition means 150 to generate a flame inside the casing member upon actuation of the mechanism.
  • the flame source is a lighter, or a cigarette lighter.
  • the casing member 102a-d comprises separable proximal and distal portions, for example joined using a permanent or semi-permanent joining fixture such as an internal screw thread or a detent arrangement of the casing member.
  • a permanent or semi-permanent joining fixture such as an internal screw thread or a detent arrangement of the casing member.
  • the proximal and distal portions of the casing member 102a-d may be separated (for example, by unscrewing) to enable replacement of a flame source (such as a cigarette lighter).
  • the proximal portion comprises the second receptacle configured to receive an aerosol generating article 100a,b, the heat modulator 32, and the heat diffuser 34 of the first aspect
  • the distal portion comprises the heat absorber 10 of the first aspect, and the first receptacle.
  • the casing member 102a-d further comprises at least one gas flow channel 129 enabling gas to flow from the casing member 102a-d, into the heat absorber 30 of the heat transfer assembly 10, in use.
  • the at least one gas flow channel 129 enables air to flow from the outside of the casing member 102a-d into the cavity of the heat absorber 30 of the heat transfer assembly 10.
  • the at least one gas flow channel 129 is disposed as a longitudinally directed passage or cavity having an intake at the distal end 104 of the casing member and vent into the cavity of the heat absorber.
  • the proximal separatable portion of the casing member 102a-d comprises one or more gas flow channels 129 enabling airflow from outside the proximal separatable portion into the downstream end of an aerosol generating device 100, when, in use, the aerosol generating device 100 is disposed in the second receptacle.
  • the casing member 102a-d comprises at least one thermochromic element configured to display a first colour when the at least one thermochromic element is exposed to a first temperature, and configured to display a second colour when the at least one thermochromic element is exposed to a second temperature.
  • the at least one thermochromic element is positioned on the external portion of the casing member 102a-d corresponding internally to the heat modulator 132 and/or heat absorber 130.
  • the second receptacle is configured to accommodate an aerosol generating article having an external diameter of between about 4 millimetres and about 14 millimetres, for example of between about 6 millimetres and about 8 millimetres.
  • the second receptacle is configured to accommodate an aerosol generating article having a total length of between about 25 millimetres and about 120 millimetres.
  • the aerosol-generating article may have a total length of between 30 mm and 55 mm.
  • a heat not burn lighter assembly 200a comprising a first 218a and a second 218b flame source (such as a nozzle connecting the fuel reservoir 214 to flame ignition cavity 230).
  • a distal end 204a of the lighter comprises a first ignition mechanism 223 of the first flame source 218a, and a proximal end 206 of the lighter comprises a second flame source 218b and a second ignition mechanism 220.
  • the proximal end of the lighter further comprises a cavity 229 configured to accommodate a second flame source 218b.
  • the lighter assembly 200a further comprises a heat transfer assembly comprising a heat absorber 230, a heat modulator 232, and a heat diffuser 234 according to the first aspect or its embodiments.
  • the lighter assembly 200a comprises a second receptacle 241 configured to receive an aerosol generating article.
  • the second flame source 218b is configured to be actuatableby a user via a second ignition mechanism 220 of the second flame source 218b to thereby generate thermal energy, and to transfer the thermal energy to the heat absorber 230 of the heat transfer assembly.
  • the second receptacle 241 houses an aerosol generating article, and the heat transfer assembly comprising the heat absorber 230, the heat modulator 232, and the heat diffuser 234 is configured to transfer thermal energy from the second flame source to a portion of the aerosol generating device comprising the aerosol generating substrate, so that the aerosol generating substrate releases vapour to a user without burning.
  • the heat transfer assembly 10 of the first aspect can be used in combination with a cigarette lighter.
  • a cigarette lighter may have a heat transfer assembly 10 attached as a final step of production, with the heat transfer assembly 10 integrally formed is that it cannot be removed from the cigarette lighter.
  • a cigarette lighter may be provided with an end cap comprising the heat transfer assembly 10.
  • a cigarette lighter having two burners may be provided, enabling a casing member 211 comprising the heat transfer assembly 10 be permanently or semi-permanently attached to one end of the cigarette lighter having to burners.
  • FIG 8a schematically illustrates an isometric view of a first example of a heat not bum lighter assembly 200a according to the third aspect, without an aerosol generating article inserted.
  • the lighter assembly 200a comprises two sources of flame.
  • a distal end 204 of the lighter assembly 200a comprises first flame source 218a ignited by an igniter 221 as actuated by a first ignition mechanism 223.
  • a proximal end 206 of the lighter assembly 200a comprises a casing member 211 internally comprising a second source of flame (not visible in Figure 8a) and a heat transfer assembly 10 according to the first aspect. Therefore, this first example of a lighter assembly 200a can be thought of as a double-ended cigarette lighter.
  • the first flame source 218a at the distal end 204 of the lighter assembly 200a is a conventional cigarette lighter.
  • the second source of flame and heat transfer assembly 10 comprised within the casing member 211 operate as a heat not bum smoking assembly according to the first and second aspects above.
  • the effect of this arrangement is that a user can choose whether or not to light a conventional cigarette, or to smoke and heat not burn cigarette, using the same lighter assembly 200a.
  • the first example of a heat not bum lighter assembly 200a according to the third aspect accordingly requires a modified design of cigarette lighter having two flame generating elements, one at the distal end 204 and one at the proximal end 206.
  • FIG 8b schematically illustrates a side view of the first example of a heat not bum lighter assembly 200a according to the third aspect, without an aerosol generating article inserted.
  • the lighter assembly 200a comprises at its distal end 204 a first flame source 218a and a first ignition mechanism 223, as in a conventional cigarette lighter.
  • a flame suitable for burning a cigarette is emitted from the flame source 221.
  • the casing member 211 comprises a second ignition mechanism 220 (not visible in Figure 8b) which, when actuated by user, causes a second flame source comprised within, or covered by, the casing member 211 to heat a heat absorber 30 of a heat transfer assembly 10 comprised within the casing member 211.
  • a user may insert an aerosol generating article (see number cigarette) into a receptacle at the proximal end 206 of the lighter assembly 200a for heat not burn operation.
  • the lighter assembly 200a is described further in Figure 10.
  • FIG 9a schematically illustrates an isometric view of second example of an aerosol generating device 200b (heat not burn lighter assembly), with an aerosol generating article inserted.
  • a conventional cigarette lighter 201 having one flame source (not shown) is supplemented with a casing member 211 comprising a heat transfer assembly 10 according to the first aspect.
  • the casing member 211 comprises an ignition mechanism 223 functionally attached to the conventional igniter of the conventional cigarette lighter 201.
  • the casing member 211 comprising the heat transfer assembly 10 may be sold as a separate product that can be retrofitted to a conventional cigarette lighter 201.
  • the casing member 211 may comprise a “snap fit” connection or adhesive connection for permanent attachment to the functional end of a conventional cigarette lighter 201 such as the BIC J26 “Maxi” (TM). This enables the permanent conversion of a conventional cigarette lighter 201 to heat not burn operation.
  • the casing member 211 is configured to be removable from the conventional cigarette lighter 211.
  • Figure 9b schematically illustrates a side view of a second example of the aerosol generating device 200b, with a heat not burn aerosol generating article 110 inserted into a receptacle at the proximal end 206 of the aerosol generating device 200b.
  • Figure 10 schematically illustrates a cut through side view along a longitudinal axis between the distal end 204 and the proximal end 206 of the lighter assembly 200a introduced above in Figure 8a and Figure 8b.
  • the lighter assembly 200a comprises a heatable product receptacle 240 for heating not burning an aerosol generating article, a heat management portion 242, a combustion chamber portion 244, a reservoir portion 246, and a lighter portion 250 for lighting a conventional cigarette.
  • the reservoir portion 246 and the lighter portion 250 resemble a conventional cigarette lighter at the distal end 204.
  • the distal end 204 of the lighter assembly 200a comprises a first ignition mechanism 223 and a first flame source 218a in proximity to a first flame source 218a.
  • a wind guard may surround the first flame source 218a to protect an ignited flame from being extinguished by strong breezes.
  • the first flame source 218a (for example, and as illustrated, a nozzle) is in fluidic connection, via a first lumen 227a, to a fuel reservoir 214.
  • the fuel reservoir 214 may contain pressurised liquid butane.
  • the reservoir portion 246 comprises a second lumen 227b configured to fluidly connect the fuel reservoir 214 to a second flame source 218b (for example, and as illustrated, a nozzle).
  • a reservoir divider 225 is provided between the distal and proximal ends of the reservoir 214, partially or completely dividing the reservoir 214 into a first region comprising the first lumen 227a and a second region comprising the second lumen 227b.
  • the combustion chamber portion 244, the heat management portion 242, and the heatable product receptacle 240 may be comprised within the same casing member 211.
  • the casing member 211 may, for example, be an injection moulded temperature resistant plastic, Delrin (TM) or resin article, supplemented with additional parts of the combustion chamber portion 244, the heat management portion 242, and the heatable product receptacle 240 supported on the casing member 211.
  • the second flame source 218b generates a flame upon actuation by user of a second ignition mechanism 220.
  • Figure 10 does not illustrate some elements of the ignition mechanism, but it may comprise for example a valve member configured to enable fuel to flow from the second lumen 227b into the combustion chamber 230.
  • the ignition member may further comprise a sparking element configured to provide sparks able to ignite a flame in proximity to the second flame source 218b.
  • a piezoelectric ignition mechanism or another ignition mechanism may be used.
  • the casing member 211 may further comprise in the heat management portion a heat modulator 232.
  • the heat modulator 232 comprises, in an embodiment, a phase change material 35.
  • the casing member 211 further comprises a heatable product receiver (second receptacle) 241 comprising a heat diffuser 234.
  • the heat diffuser 234 may be an elongate metal blade.
  • the heat diffuser 234 may be a tubular heat diffuser.
  • the heat absorber 230, heat modulator 232, and heat diffuser 234 perform an analogous role to the heat absorber 30, heat modulator 32, and heat diffuser 34 of the first aspect (heat transfer assembly 10), or the combustion chamber 130, heat modulator 132, or integrated heat diffuser 134 of the second aspect (aerosol generating device 100a,b). Accordingly, all variations and description of operation provided above in relation to the first and second aspects also apply to the heat absorber 230, heat modulator 232, and heat diffuser 234 of the heat not bum lighter assembly 200a.
  • the heat absorber (cavity) 23 encloses, and absorbs heat from the flame.
  • the phase change material 35 comprised in the heat modulator 232 is configured to absorb the thermal energy emitted from the heat absorber 230 in a first temperature range, and to conduct thermal energy to the heat diffuser 234 in a second temperature range different to the first temperature range, wherein the lowest temperature of the first temperature range is greater than the highest temperature of the second temperature range, wherein the heat modulator comprises at least one phase change material 35.
  • the heat modulator 232 may also function as a time delay element to delay the time at which heat is emitted from the heat diffuser 234 in relation to the time at which the heat was stored in the heat modulator 232.
  • a user may prime the heat not burn functionality of the lighter assembly 200a by igniting the flame using the second ignition mechanism 220 for a predefined amount of time (such as ten seconds, or half a minute).
  • a thermochromic element visible to the user and thermally coupled to the heat absorber 230 provides feedback on when to stop heating using flame by changing colour. After priming the heat modulator 232, the user inserts an aerosol generating article into the heatable product receiver 240. The heat modulator 232 then emits the heat stored in its phase change material 35 via the heat diffuser 234.
  • the lighter assembly may be in the form of an add-on (such as a clip-on element comprised in casing member 211) to an existing lighter.
  • the device does not incorporate a lighter, but instead provides a mating means to an existing cigarette lighter.
  • Figure 10 illustrates a lighter assembly 200a having a first ignition mechanism 223 at the distal end 204, and the second ignition mechanism 220 at the proximal end 206
  • the placement of the ignition mechanism may be different.
  • the two ignition mechanisms could be side-by-side on a face of the lighter between the distal and proximal ends of the lighter assembly.
  • a kit of parts comprising an aerosol generating device according to the first aspect, a lighter capable of being accommodated in the first receptacle of the aerosol generating device, and one or more aerosol generating articles capable of being accommodated in the second receptacle of the aerosol generating device.
  • a lighter assembly 200a for heating an aerosol generating medium without burning comprising a second flame source 218b, a heat absorber 230, a heat diffuser 234, a heatable product receiver 241, and a heat regulator 224.
  • the heat absorber 230 is configured to absorb heat emitted by the second flame source 218b, in use.
  • the heat diffuser 234 is thermally coupled to the heat absorber 230 and the heatable product receiver 241 to enable a transfer of heat from the second flame source 218b to the heatable product receiver 241, in use.
  • the heat regulator 224 is operably coupled to the second flame source 218b and/or the heat absorber 230.
  • the heat regulator 224 is configured to cause the second flame source 218b and/or the heat absorber 230 provide thermal energy to the heat diffuser 234 in a second temperature range different to the first temperature range, wherein the lowest temperature of the first temperature range is greater than the highest temperature of the second temperature range.
  • Figure 10 also illustrates an example of a lighter assembly 200a according to the fifth embodiment, with the exception that a heat regulator 221 schematically represented by a dotted line is required, and the phase change material 35 thermally coupling the heat absorber 230 to the heat diffuser is not required.
  • the heat regulator 224 is operably connected to the second ignition mechanism 220.
  • the second ignition mechanism 220 and/or the heat diffuser 234 may comprise a thermostat (not illustrated).
  • the heat regulator 224 is configured to adjust the second ignition mechanism based on the heat diffuser 234.
  • the heat regulator 224 may adjust the tension and the duration of the flame, by controlling the gas supply, in order to regulate a temperature on the heat diffuser 234 appropriate to “heat not burn” operation.
  • the heat regulator 224 may be provided as a thermally active leaf spring (such as a bimetallic strip) in thermal conduction with the heat diffuser 234, and mechanically connected to a closure of a flame source 218b (for example, a nozzle) of the aerosol generating medium.
  • a flame source 218b for example, a nozzle
  • the heat regulator 224 reduces or extinguishes the second flame source 218b according to the movement of the bimetallic strip.
  • the heat regulator 224 may be provided as a variable gas flow linkage (not illustrated) between the second ignition mechanism 220 and the second flame source 218b.
  • FIG 11 schematically illustrates a method according to a sixth aspect.
  • the method comprises: inserting 302 a lighter into the first receptacle of the aerosol generating device; inserting 304 an aerosol generating article into the second receptacle of the aerosol generating device; actuating 306 an ignition mechanism of the lighter so that a flame source emits thermal energy at a first temperature to be absorbed by the heat absorber of the heat transfer assembly of the aerosol generating device, wherein the ignition mechanism of the lighter is actuated for a predetermined time interval; modulating 308 the thermal energy from the first temperature down to a second temperature using the heat modulator comprising at least one phase change material, and to conducting thermal energy to the heat diffuser in a second temperature range different to the first temperature range, wherein the lowest temperature of the first temperature range is greater than the highest temperature of the second temperature range; and distributing 310 heat into the aerosol generating article in second receptacle of the aerosol generating device via the heat diffuser.
  • the user mounts a heat not burn consumable product onto the heatable product receptacle 140, 240 of an aerosol generating device 100a,b.
  • a user may press a button 120, 220 that activates a fuel valve and igniter of the aerosol generating device 100a,b.
  • Fuel is then released from a second flame source 218b (in the illustrated example, a fuel nozzle) and a flame is produced inside a combustion chamber 130, 230 of the aerosol generating device 100a,b.
  • the flame burns efficiently owing to gas provided via at least first 129a and/or second 129b gas channels.
  • the thermal energy produced by the flame is regulated down to, for example, 350°C by a phase change material.
  • the regulated heat is transferred through a heat distribution pathway to the heat not bum consumable product in the heatable product receptacle 140, 240 of an aerosol generating device 100a,b.
  • the heat not bum consumable product is, therefore, warmed up to around 350°C, for example, and emits a vapour by heating, but not burning. The user may consume this vapour. At the end of the smoking session, the user and mounts the consumed heat not bum product and disposes of it.
  • the aerosol generating device 100a,b is then ready to be used again, or stored.

Landscapes

  • Thermotherapy And Cooling Therapy Devices (AREA)
  • Cigarettes, Filters, And Manufacturing Of Filters (AREA)
  • Resistance Heating (AREA)
PCT/EP2022/060274 2021-04-26 2022-04-19 A heat transfer assembly WO2022228939A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN202280029937.4A CN117177685A (zh) 2021-04-26 2022-04-19 热传递组件
US18/557,231 US20240206563A1 (en) 2021-04-26 2022-04-19 A heat transfer assembly
JP2023564683A JP2024517125A (ja) 2021-04-26 2022-04-19 熱伝達アセンブリ

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP21170455.6A EP4082364A1 (en) 2021-04-26 2021-04-26 A heat transfer assembly
EP21170455.6 2021-04-26

Publications (1)

Publication Number Publication Date
WO2022228939A1 true WO2022228939A1 (en) 2022-11-03

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PCT/EP2022/060274 WO2022228939A1 (en) 2021-04-26 2022-04-19 A heat transfer assembly

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US (1) US20240206563A1 (ja)
EP (1) EP4082364A1 (ja)
JP (1) JP2024517125A (ja)
CN (1) CN117177685A (ja)
WO (1) WO2022228939A1 (ja)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003034847A1 (en) * 2001-10-24 2003-05-01 British American Tobacco (Investments) Limited A simulated smoking article and fuel element therefor
WO2008029381A2 (en) * 2006-09-05 2008-03-13 Oglesby & Butler Research & Development Limited A container comprising vaporisable matter for use in a vaporising device for vaporising a vaporisable constituent thereof
WO2013009883A1 (en) * 2011-07-11 2013-01-17 Jay Kumar Vaporization device

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003034847A1 (en) * 2001-10-24 2003-05-01 British American Tobacco (Investments) Limited A simulated smoking article and fuel element therefor
WO2008029381A2 (en) * 2006-09-05 2008-03-13 Oglesby & Butler Research & Development Limited A container comprising vaporisable matter for use in a vaporising device for vaporising a vaporisable constituent thereof
WO2013009883A1 (en) * 2011-07-11 2013-01-17 Jay Kumar Vaporization device

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
"World Health Organisation in the publication", 2020, WHO, article "Heated Tobacco Products, a Brief"

Also Published As

Publication number Publication date
EP4082364A1 (en) 2022-11-02
JP2024517125A (ja) 2024-04-19
CN117177685A (zh) 2023-12-05
US20240206563A1 (en) 2024-06-27

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