WO2022227509A1 - Automated construction method for anchor bolt - Google Patents

Automated construction method for anchor bolt Download PDF

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Publication number
WO2022227509A1
WO2022227509A1 PCT/CN2021/131572 CN2021131572W WO2022227509A1 WO 2022227509 A1 WO2022227509 A1 WO 2022227509A1 CN 2021131572 W CN2021131572 W CN 2021131572W WO 2022227509 A1 WO2022227509 A1 WO 2022227509A1
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WO
WIPO (PCT)
Prior art keywords
drilling
cylinder
oil
pressure signal
drive
Prior art date
Application number
PCT/CN2021/131572
Other languages
French (fr)
Chinese (zh)
Inventor
陈志良
康红普
姜鹏飞
罗超
王子越
曹晓明
郭吉昌
韦尧中
刘畅
杨建威
Original Assignee
中煤科工开采研究院有限公司
天地科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202110484173.5A external-priority patent/CN113187527B/en
Application filed by 中煤科工开采研究院有限公司, 天地科技股份有限公司 filed Critical 中煤科工开采研究院有限公司
Priority to AU2021443833A priority Critical patent/AU2021443833A1/en
Publication of WO2022227509A1 publication Critical patent/WO2022227509A1/en

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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D20/00Setting anchoring-bolts
    • E21D20/003Machines for drilling anchor holes and setting anchor bolts
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B44/00Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D20/00Setting anchoring-bolts
    • E21D20/02Setting anchoring-bolts with provisions for grouting

Definitions

  • Embodiments of the present disclosure relate to the technical field of bolt construction in coal mines, and in particular, to an automatic bolt construction method.
  • the bolt construction process in the related technology mainly includes drilling, installing and stirring anchoring agent, installing trays and self-aligning ball washers, and pre-tightening the rod tail nut.
  • the corresponding construction equipment is bolt drilling rig and torque wrench, which is manually completed. It is difficult to realize the automatic construction of bolts.
  • An embodiment of the present disclosure proposes an automatic construction method for a bolt, which can realize automatic drilling, automatic anchoring and automatic preloading of the bolt, and thus has the advantages of good anchoring effect, high degree of automation, and automatic bolting.
  • the advantages of high support operation efficiency and low labor intensity of workers.
  • the oil pressure signal is collected by the oil pressure sensor, and the forward signal of the drilling box is collected by the laser ranging sensor;
  • control the support oil cylinder to drive the support plate to move forward and stop, so as to support the roadway wall and guide the anchor rod;
  • controlling the drilling oil cylinder to drive the drill box to advance and stop moving, so that the forward-rotating anchor rod advances the drilling;
  • the hydraulic motor is controlled to rotate forward, so as to drive the preload nut to reverse, so as to realize the preload of the bolt;
  • the drilling oil cylinder is controlled to drive the drilling box to retreat and stop moving, so that the anchor rod is retreated;
  • the support oil cylinder is controlled to drive the support plate to retreat and stop moving, so that the support plate retreats.
  • the anchor rod can be automatically pre-tightened, the anchor rod can be used for automatic anchoring, and the support oil cylinder and the drilling oil cylinder can be used for active drilling, so the anchoring effect is good, It has the advantages of high degree of automation, high bolt support operation efficiency and low labor intensity of workers.
  • the hydraulic motor is controlled to stop reverse rotation according to an oil pressure signal.
  • the oil pressure sensor includes:
  • a first pressure sensor and a second pressure sensor is provided on one oil circuit of the support cylinder, and the second pressure sensor is provided on the other oil circuit of the support cylinder to monitor the support The feed pressure signal and retraction pressure signal of the oil cylinder;
  • a third pressure sensor and a fourth pressure sensor is provided on one oil circuit of the drilling cylinder, and the fourth pressure sensor is provided on the other oil circuit of the drilling cylinder, so as to monitor all the the feed pressure signal and retraction pressure signal of the drilling cylinder;
  • the fifth pressure sensor is arranged on an oil circuit of the hydraulic motor to monitor the rotational pressure signal of the hydraulic motor.
  • the oil pressure signal includes a feed pressure signal and a retraction pressure signal of the support cylinder, a feed pressure signal and a retraction pressure signal of the drilling cylinder, and a rotational pressure signal of the hydraulic motor
  • the forward signal of the drill box is the forward speed of the drill box.
  • controlling the support cylinder to drive the support plate to move forward and to stop the movement includes:
  • controlling the drilling oil cylinder to drive the drilling box to move forward and stop the movement includes:
  • Monitor and determine that the feeding pressure of the drilling cylinder is greater than or equal to a second threshold and/or monitor and determine that the forward speed of the drill box is less than a third threshold, and control the drilling cylinder to drive the drill box to stop moving.
  • controlling the hydraulic motor to stop reverse rotation according to the oil pressure signal includes:
  • the hydraulic motor After monitoring and determining that the rotational pressure of the hydraulic motor is less than or equal to the fourth threshold value and is stable for a preset time, the hydraulic motor is controlled to stop reverse rotation.
  • controlling the hydraulic motor to stop forward rotation according to the oil pressure signal includes:
  • controlling the drilling oil cylinder to drive the drilling box to retreat and stop moving includes:
  • controlling the support oil cylinder to drive the support plate to retreat and stop moving according to the oil pressure signal includes:
  • Fig. 1 is the control flow chart of the bolt automatic construction method of the embodiment of the present disclosure
  • FIG. 2 is a schematic flow chart of an automatic bolt construction device.
  • Figure 3 is a schematic structural diagram of an automatic bolt construction device.
  • FIG. 4 is a schematic front view of the drill stand.
  • Figure 5 is a schematic front view of the anchor pump.
  • Figure 6 is a schematic left side view of the anchor pump.
  • FIG. 7 is a schematic top view of the anchor pump.
  • Fig. 8 is a three-dimensional schematic diagram of the drill box.
  • FIG. 9 is a schematic view of the front structure of the drill box.
  • Figure 10 is a schematic cross-sectional view of the drill box.
  • FIG. 11 is a partial enlarged view of FIG. 10 .
  • FIG. 12 is a schematic structural diagram of the anchor rod in FIG. 8 .
  • FIG. 13 is a schematic structural diagram of the end of the second shaft away from the anchor rod in FIG. 8 .
  • FIG. 14 is a front view of the check valve of FIG. 10 .
  • FIG. 15 is a cross-sectional view taken along line A-A of FIG. 14 .
  • FIG. 16 is a top view of the check valve of FIG. 10 .
  • Fig. 17 is the structural representation of the rod body
  • Figure 18 is a schematic cross-sectional view of the rod body
  • cylinder 100 Integrated cylinder 100; first plunger cavity 101; second plunger cavity 102; first inlet pipe 103; first outlet pipe 104; second inlet pipe 105; second outlet pipe 106; piston cavity 110; rod cavity 111; rodless cavity 112; first piston rod 120; sealing plug 121; first connecting rod 122; first plunger 130; second connecting rod 131; second plunger 140; third connecting rod 141; first guide seal sleeve 150; second guide seal sleeve 160; third guide seal sleeve 170; cover plate 180; screw 190;
  • Linkage 200 first connecting hole 201; second connecting hole 202; third connecting hole 203; first nut 210; second nut 220;
  • Oil inlet and outlet 300 ; first oil inlet and outlet 301; second oil inlet and outlet 302; first oil inlet and outlet pipe 310; second oil inlet and outlet pipe 320;
  • Drill stand 4000 base plate 4100; support plate 4200;
  • Drill box 5000 hydraulic motor 5100; water injection pipe 5200; bolt connecting pipe 5300; fifth pressure sensor 5400;
  • seat 1 base 1001; mounting seat 1002; bearing 1003; driver 2; first transmission member 31; second transmission member 32; first sealing member 41; second sealing member 42; check valve 5; valve cavity 50; valve body 51; inlet 511; outlet 512; valve core 52; valve core body 521; cylindrical connecting section 522; ring magnet 53; valve seat 54; first end 55; second end 56; Limiting part 58; magnet mounting plate 59; anti-rotation frame 6; elastic part 7; retaining ring 8; adjusting cylinder 801; adjusting frame 802; anchor rod 9; limit block 91; pre-tightening nut 92; ; Tray 94; Rod 95; First end 951; Second end 952; Third through hole 953; ; first end 11; second end 12; first through hole 13; second shaft 20; first end 21; second end 22; second through hole 23; first part 24; second part 25; 26;
  • Support cylinder 6000 Support cylinder 6000; first balance valve 6100; first pressure sensor 6200; second pressure sensor 6300;
  • Electro-hydraulic proportional multi-way valve 8000 first connection 8100; first oil inlet connection 8200; second oil inlet connection 8300; third oil inlet connection 8400; tail connection 8500.
  • the automated construction method for an anchor rod includes the following steps:
  • the oil pressure signal is collected by the oil pressure sensor, and the forward signal of the drilling box is collected by the laser ranging sensor;
  • control the support cylinder to drive the support plate to move forward and stop, so as to support the roadway wall and guide the bolt;
  • the drilling oil cylinder is controlled to drive the drill box to move forward and to stop moving, so that the forward-rotating anchor rod advances the drilling;
  • the hydraulic motor is controlled to rotate forward, so as to drive the preload nut to reverse, so as to realize the preload of the bolt;
  • the drilling oil cylinder is controlled to drive the drill box to retreat and stop moving, so that the anchor rod is retracted;
  • the supporting cylinder is controlled to drive the supporting plate to retreat and stop moving, so that the supporting plate can retreat.
  • the anchor rod can be automatically pre-tightened, the anchor rod can be used for automatic anchoring, and the support oil cylinder and the drilling oil cylinder can be used for active drilling, so the anchoring effect is good, It has the advantages of high degree of automation, high bolt support operation efficiency and low labor intensity of workers.
  • the oil pressure sensor of the bolt automated construction method of the embodiments of the present disclosure includes:
  • the first pressure sensor and the second pressure sensor is set on one oil circuit of the support cylinder, and the second pressure sensor is set on the other oil circuit of the support cylinder, so as to monitor the feed pressure signal and the return pressure signal of the support cylinder ;
  • the third pressure sensor and the fourth pressure sensor is arranged on one oil circuit of the drilling oil cylinder, and the fourth pressure sensor is arranged on the other oil circuit of the drilling oil cylinder, so as to monitor the feed pressure signal of the drilling oil cylinder and the return pressure signal;
  • the fifth pressure sensor is arranged on an oil circuit of the hydraulic motor to monitor the rotational pressure signal of the hydraulic motor.
  • the oil pressure signal of the bolt automated construction method of the embodiment of the present disclosure includes a feed pressure signal and a retraction pressure signal of a support oil cylinder, a feed pressure signal and a retraction pressure signal of a drilling oil cylinder, and the rotation of the hydraulic motor Pressure signal, the forward signal of the drill box is the forward speed of the drill box.
  • controlling the support cylinder to drive the support plate to advance and stop the movement includes: monitoring and determining that the feed pressure of the support cylinder is less than a first threshold, controlling the support cylinder to drive the support plate to move forward; and monitoring and determining the support When the feeding pressure of the oil cylinder is greater than or equal to the first threshold value, the supporting oil cylinder is controlled to drive the supporting plate to stop moving.
  • controlling the drilling cylinder to drive the drill box to advance and stop the movement includes: monitoring and determining that the feed pressure of the drilling cylinder is less than a second threshold and/or monitoring and determine that the forward speed of the drill box is greater than or equal to a third threshold, and control the drilling cylinder to drive the drill box to advance; and monitor and determine that the feed pressure of the drilling cylinder is greater than or equal to the second threshold and/or monitor and determine the advancement of the drill box
  • the drilling oil cylinder is controlled to drive the drilling box to stop moving.
  • controlling the hydraulic motor to stop reverse rotation includes: monitoring and determining that the rotational pressure of the hydraulic motor is less than or equal to a fourth threshold and stabilized for a preset time, and then controlling the hydraulic motor to stop reverse rotation.
  • the drilling work may not be completed.
  • the rotational pressure of the hydraulic motor is less than or equal to the fourth threshold, it can only be determined that the drilling is basically completed, but there may be residual sand in the drilling. Stone or soil, when the rotational pressure of the hydraulic motor is stable for a preset time, the drilling work can be determined to be completed. Therefore, the completion of the drilling work can be assured.
  • controlling the hydraulic motor to stop forward rotation includes: monitoring and determining that the rotational pressure of the hydraulic motor is greater than or equal to a fifth threshold, and controlling the hydraulic motor to stop forward rotation.
  • controlling the drilling cylinder to drive the drill box to retreat and stop the movement includes: monitoring and determining that the retraction pressure of the drilling cylinder is less than a sixth threshold, and controlling the drilling cylinder to drive the drill box to retreat; It is determined that the retraction pressure of the drilling cylinder is greater than or equal to the sixth threshold, and the drilling cylinder is controlled to drive the drilling box to stop moving.
  • controlling the support cylinder to drive the support plate to retreat and stop the movement includes: monitoring and determining that the retraction pressure of the support cylinder is less than a seventh threshold, and controlling the support cylinder to drive the support plate to retreat; and monitoring and determining the support cylinder The retracting pressure is greater than or equal to the seventh threshold value, and the support oil cylinder is controlled to drive the support plate to stop moving.
  • the return pressure of the support cylinder increases, and when the return pressure of the support cylinder is greater than or equal to the first threshold, it means that the support plate has returned to the designated position, and the support cylinder is controlled to drive the support plate to stop. move. Therefore, the automatic retraction of the support cylinder can be realized.
  • the automatic bolt construction device will be described below with reference to FIGS. 2 to 18 .
  • the bolt automatic construction device includes drill box 5000, hydraulic oil cylinder, signal detector, drill frame and controller. Drill box 5000, hydraulic oil cylinder and signal detector are all arranged on the drill frame.
  • the hydraulic cylinder includes a support cylinder 6000 and a drilling cylinder 7000 .
  • the support cylinder 6000 is used to support the roadway wall and guide the bolt.
  • the drilling oil cylinder 7000 is used to drive the drilling box 5000 to move in a direction adjacent to or away from the roadway wall. That is to say, the supporting oil cylinder 6000 is supported to the roadway wall, the drilling box 5000 drives the bolt to rotate, and the drilling oil cylinder 7000 drives the drilling box 5000 to drill.
  • the signal detector includes at least one of an oil pressure sensor and a laser ranging sensor, and the signal detector is used to detect the drilling state of the drill box 5000 .
  • the controller can receive the feedback signal of the signal detector, and is used to control the working state of the drilling oil cylinder 7000 .
  • the bolt automatic construction device can control the drilling box 5000 to actively drill and retreat.
  • the drill box 5000 includes a base 1 , a driver 2 , a first shaft 10 , a second shaft 20 and an anchor rod 9 .
  • the first shaft 10 is rotatably mounted on the base 1, the first shaft 10 has a first end 11 and a second end 12 opposite to each other in its axial direction, and the first shaft 10 is provided with a first end 11 penetrating along its axial direction. A through hole 13 .
  • the driver 2 is connected with the first shaft 10 to drive the first shaft 10 to rotate, and the driver is a hydraulic box.
  • the second shaft 20 is movably inserted into the first through hole 13 along its axial direction, and the second shaft 20 has an initial position adjacent to the first end 11 of the first shaft 10 . At least a part of the second shaft 20 is in sealing fit with the first through hole 13 , the second shaft 20 is provided with a plurality of second through holes 23 penetrating along its axial direction, and the plurality of second through holes 23 are spaced apart and each Each of the second through holes 23 is provided with a check valve 5 therein.
  • the anchor rod 9 includes a rod body 95 , a drill bit 96 , a preload nut 92 and a limit block 91 .
  • the rod body 95 is coaxial with the first shaft 10 .
  • the rod body 95 is provided with a third through hole 953 penetrating along its axial direction, and the third through hole 953 can communicate with each of the second through holes 23 .
  • the rod body 95 is spaced apart from the second shaft 20 in its axial direction, the rod body 95 is disposed adjacent to the first end 11 of the first shaft 10 relative to the second shaft 20 in its axial direction, and the limit block 91 is located in the axial direction of the rod body 95 . between the preload nut 92 and the second shaft 20 .
  • An outer thread is provided on the outer peripheral surface of the rod body 95 , and the pre-tightening nut 92 is threadedly fitted on the rod body 95 and is connected to the first shaft 10 in a sealing manner.
  • the limiting block 91 is movably disposed in the first through hole 13 along the axial direction of the first shaft 10 and is connected with the rod body 95 .
  • Each of the preload nut 92 and the stopper 91 has a first face and a second face opposite in the axial direction of the anchor rod 9 .
  • the first shaft 10 drives the preload nut 92 to rotate in the first direction
  • the first surface of the limiting block 91 abuts against the second surface of the preload nut 92, so that the preload nut 92 drives the rod body 95 to rotate in the first direction.
  • the preload nut 92 exerts a preload force on the rod body 95 away from the first end 11 of the first shaft 10 , and the limit block 91
  • the second shaft 20 can be pushed to move away from the first end 11 of the first shaft 10 .
  • the driver 2 is used to drive the first shaft 10 to rotate in the first direction, and the preload nut 92 is driven to rotate in the first direction through the first shaft 10, so as to drive the rod body 95 to rotate in the first direction through the preload nut 92, and then use the anchor
  • the drill bit 96 of the rod 9 drills the hole.
  • high pressure water is passed into at least one second through hole 23 of the second shaft 20 , the high pressure water enters the third through hole 953 through the check valve 5 and flows out from the drill bit 96 to discharge the cinder. Due to the sealing between the second shaft 20 and the first through hole 13 and the sealing between the anchor rod 9 and the first through hole 13 , high-pressure water will not flow out.
  • the driver 2 stops rotating, and at the same time, the high-pressure water flow into the second through hole 23 is stopped.
  • An anchoring agent is passed into the at least one second through hole 23, the anchoring agent enters the third through hole 953 through the check valve 5 and finally enters the third through hole 953 of the rod body 95 of the anchor rod 9 and the rod body 95 and the surrounding rock. in the gap between. Due to the sealing between the second shaft 20 and the first through hole 13 and the sealing between the anchor rod 9 and the first through hole 13 , the anchoring agent will not flow out. After a set amount of anchoring agent is passed into the drilled hole through the third through hole 953 , the anchoring agent is stopped to pass into the third through hole 953 .
  • the driver 2 is used to drive the first shaft 10 to rotate in the second direction, and the first shaft 10 drives the preload nut 92 to rotate in the second direction, so that the preload nut 92 is opposite to the rod body.
  • the 95 applies a pre-tensioning force facing away from the first end 11 of the first shaft 10 to realize the pre-tensioning of the anchor rod 9 .
  • each of the rod body 95 and the limit block 91 moves toward the first end 11 of the first shaft 10 , and the limit block 91 can push the second shaft 20 away from the first shaft 10 .
  • the end 11 is moved so that the second shaft 20 does not interfere with the preload of the bolt 9 .
  • the drilling box can be used to realize the drilling, anchoring and pre-tightening operations in the bolt support operation, and the drill pipe does not need to be disassembled during the operation, and there is no need to switch between different tools.
  • the bolt support operation in the related art it not only effectively shortens the operation time, improves the bolt support operation efficiency, but also reduces the labor intensity of workers.
  • the multifunctional bolt support construction device 1000 utilizes the second shaft 20 to be movable along its axial direction, so that the initial position of the second shaft 20 can be set closer to the bolt 9, thereby not only reducing the The amount of the anchoring agent in the first through hole 13 saves the amount of anchoring agent; and the thickness of the anchoring agent in the first through hole 13 can be reduced, so as to prevent the solidified anchoring agent in the first through hole 13 from blocking the first through hole 13 after the anchoring agent is solidified.
  • a through hole 13 affects the next operation of the multifunctional bolt support construction device 1000 .
  • the bolt further includes a mixer for mixing the anchoring agent.
  • the rod body includes a first section 954 and a second section 955, the first section 954 is adjacent to the second shaft in the axial direction of the rod body, the second section 955 is away from the second shaft in the axial direction of the rod body, and the external thread is provided in the first section 954
  • the outer peripheral surface of the second section 955 is provided with a helical transverse rib.
  • the mixer is arranged in the part corresponding to the first section 954 of the third through hole.
  • the mixer includes a central shaft and a helical blade that are fixedly connected as a whole.
  • the central shaft is coaxial with the rod body, and the helical blades are arranged around the central shaft. .
  • the spiral transverse rib is helpful for the drilling of the bolt, and the cyclone can mix the anchoring agent, so it has the advantages of high drilling efficiency and good anchoring effect.
  • the automatic bolt construction device further includes a water injection device, an anchor injection pump and a slurry delivery device.
  • the water injection device includes a water injection pipe 5200 .
  • the water injection pipe 5200 is provided with an electromagnetic water ball valve, one end of the water injection pipe 5200 is connected to the water tank, and the other end of the water injection pipe 5200 is connected to the bolt through the bolt connecting pipe 5300 . Therefore, the water injection pipe 5200 can cool the bolt when the bolt is drilling, thereby improving safety and reliability.
  • the slurry delivery device includes a first reversing valve 2100, a first storage tank 3500, a second storage tank 3600, a first slurry feeding pipe 3300, a first grouting pipe 3100, and a second slurry feeding pipe Tube 3400 and second grouting tube 3200.
  • the first reversing valve 2100 is used to control the up and down movement of the first piston rod
  • the first storage tank 3500 is used to store the component A of the anchoring agent
  • the second storage tank 3600 is used to store the component B of the anchoring agent .
  • first grouting pipe 3300 is connected to the first storage tank 3500, the other end of the first grouting pipe 3300 is connected to the first inlet pipe, one end of the first grouting pipe 3100 is connected to the first outlet pipe, and the first The other end of the slurry pipe 3100 is connected to one of the plurality of second through holes, so that the anchoring agent A component in the first storage tank 3500 is injected into the bolt through the first plunger cavity, so that the anchoring agent A component is injected into the anchor rod. It is suitable for injection into the roadway wall through the bolt.
  • One end of the second slurry feeding pipe 3400 is connected to the second storage tank 3600, the other end of the second slurry feeding pipe 3400 is connected to the second inlet pipe, one end of the second slurry feeding pipe 3200 is connected to the second outlet pipe, and the second injection pipe 3200 is connected to the second outlet pipe.
  • the other end of the slurry pipe 3200 is connected with another one of the plurality of second through holes, so that the anchoring agent B component in the second storage tank 3600 is injected into the anchor rod through the second plunger cavity, so as to inject the anchoring agent B into the anchor rod.
  • the components are suitable for injection into the roadway wall through the bolt.
  • the anchor pump 1000 includes an integrated cylinder 100 , a first plunger 130 , a second plunger 140 , a linkage 200 and a first piston rod 120 .
  • the integrated cylinder 100 has a piston cavity 110 , a first plunger cavity 101 , a second plunger cavity 102 , a first inlet pipe 103 , a first outlet pipe 104 , a second inlet pipe 105 and a second outlet Tube 106, each of first inlet tube 103 and first outlet tube 104 communicates with the bottom of first plunger cavity 101, and each of second inlet tube 105 and second outlet tube 106 communicates with the second column
  • the bottoms of the plug chambers 102 communicate with each other, and the first and second piston chambers 101 and 102 are arranged at intervals in the left-right direction.
  • the piston cavity 110 is located between the first plunger cavity 101 and the second plunger cavity 102 in the left-right direction, and the first plunger cavity 101 and the second plunger cavity 102 are symmetrical about the center line of the piston cavity 110 .
  • the first inlet pipe 103 and the first outlet pipe 104 are arranged opposite to each other in the left-right direction, and the second inlet pipe 105 and the second outlet pipe 106 are arranged opposite to each other in the left-right direction.
  • At least part of the first plunger 130 protrudes into the first plunger cavity 101 , and the first plunger can move up and down relative to the integrated cylinder 100 , so that the anchoring agent enters the first plunger cavity 101 from the first inlet pipe 103 at the bottom and exit from the first outlet pipe 104 .
  • At least part of the second plunger 140 protrudes into the second plunger cavity 102 , and the second plunger can move up and down relative to the integrated cylinder 100 , so that the anchoring agent enters the second plunger cavity 102 from the second inlet pipe 105 at the bottom and exit from the second outlet pipe 106 .
  • first inlet pipe 103, the first outlet pipe 104, the second inlet pipe 105 and the second outlet pipe 106 can all be provided with one-way valves, so as to control an anchoring agent from the first inlet pipe 103 to enter the first
  • the bottom of the plunger cavity 101 is discharged from the first outlet tube 104
  • another anchoring agent enters the bottom of the second plunger cavity 102 from the second inlet tube 105 and is discharged from the second outlet tube 106 .
  • the bolt automatic construction device of the embodiment of the present disclosure includes a first one-way valve 3110 , a second one-way valve 3210 , a third one-way valve 3310 and a fourth one-way valve 3410.
  • the first one-way valve 3110 is provided on the first grouting pipe 3100, so that the component A of the anchoring agent is injected into the bolt.
  • the second one-way valve 3210 is provided on the second grouting pipe 3200, so that the B component of the anchoring agent is injected into the bolt.
  • the third one-way valve 3310 is provided on the first slurry feeding pipe 3300, so that the component A of the anchoring agent can enter the first plunger cavity.
  • the fourth one-way valve 3410 is provided on the second slurry feeding pipe 3400, so that the B component of the anchoring agent can enter the second plunger cavity.
  • the linkage 200 is located above the integrated cylinder 100 , each of the first piston rod 120 , the first plunger 130 and the second plunger 140 is connected to the linkage 200 , and at least part of the first piston rod 120 is located in the piston cavity 110, and the first piston rod 120 can move up and down relative to the integrated cylinder 100 under the driving of hydraulic oil entering and exiting the piston cavity 110, so as to drive the linkage 200 to move up and down, thereby driving the first plunger 130 and the second plunger 140. Each of them moves up and down.
  • the first piston rod, the first plunger and the second plunger are integrated on the integrated cylinder, reducing the size of the anchor pump 1000, and the first piston rod is driven by hydraulic oil and is not affected by air pressure, and has a simple structure, Easy to use, low cost to make and maintain.
  • the bolt automatic construction device can use the mixer 97 in the bolt to mix the A component and the B component of the anchoring agent 1:1 uniformly, so that the anchoring agent component A and the anchoring agent component B are strictly in accordance with 1:1
  • the proportion of injection into the roadway wall can improve the anchoring effect.
  • the lower end of the first piston rod 120 of the anchor pump 1000 is a sealing plug 121 extending into the piston cavity 110
  • the upper end of the first piston rod 120 is a first connection with the linkage 200 Rod 122
  • the upper end of the first plunger 130 is the second connecting rod 131 connected with the linkage 200
  • the upper end of the second plunger 140 is the third connecting rod 141 connected with the linkage 200 .
  • the linkage 200 includes a first connection hole 201 , a second connection hole 202 and a third connection hole 203 .
  • the first connecting rod 122 extends into the first connecting hole 201 to be connected with the linkage 200 , and the length of the first connecting rod 122 extending into the first connecting hole 201 is adjustable.
  • the first connecting rod 122 is a threaded rod
  • the first connecting hole 201 is a threaded hole matched with the threaded rod, so as to adjust the length of the second connecting rod 131 extending into the second connecting hole 202 .
  • the second connecting rod 131 extends into the second connecting hole 202 to be connected with the linking member 200 .
  • the second connecting rod 131 passes through the second connecting hole 202 , the upper end of the second connecting rod 131 is provided with an external thread and is matched with the first nut 210 , and the lower end of the second connecting rod 131 is provided with the first nut 210 .
  • Limiting portion, the first nut 210 is located above the linkage member 200 and abuts against the upper surface of the linkage member 200, the first limiting portion is located below the linkage member 200 and abuts against the lower surface of the linkage member 200, so as to define the second connecting rod 131 extends into the length of the second connection hole 202 .
  • the third connecting rod 141 extends into the third connecting hole 203 to be connected with the linking member 200 .
  • the third connecting rod 141 passes through the third connecting hole 203 , the upper end of the third connecting rod 141 is provided with an external thread and is matched with the second nut 220 , and the lower end of the third connecting rod 141 is provided with a second Limiting portion, the second nut 220 is located above the linkage member 200 and abuts against the upper surface of the linkage member 200, the second limiting portion is located below the linkage member 200 and abuts against the lower surface of the linkage member 200, so as to define the third connecting rod 141 extends into the length of the third connection hole 203 .
  • the length of the first connecting rod 122 of the anchor pump 1000 extending into the first connecting hole 201 can be adjusted, that is, the height of the linkage 200 relative to the first piston rod 120 can be adjusted, and the linkage 200 and the first plunger 130, the first piston rod 120 can be adjusted.
  • the relative heights of the two plungers 140 remain unchanged. Therefore, within one reciprocating stroke of the first piston rod 120, the strokes of the first plunger 130 and the second plunger 140 can be adjusted, so that within one reciprocating stroke of the first piston rod 120, the anchor pump 1000 can pump volume of anchoring agent.
  • the anchor pump 1000 further includes a first guide seal sleeve 150 , a second guide seal sleeve 160 , a third guide seal sleeve 170 and a cover plate 180 .
  • the first guide sealing sleeve 150 is located in the piston cavity 110 and is provided on the upper part of the piston cavity 110 so as to block the upper part of the piston cavity 110 , and the first piston rod 120 passes through the first guide sealing sleeve 150 .
  • the second guide sealing sleeve 160 is located in the first plunger cavity 101 and is provided on the upper part of the first plunger cavity 101 so as to block the upper part of the first plunger cavity 101 , and the first plunger passes through the second guide sealing sleeve 160 .
  • the third guide sealing sleeve 170 is located in the second plunger cavity 102 and is provided on the upper part of the second plunger cavity 102 so as to block the upper part of the second plunger cavity 102 , and the second plunger passes through the third guide sealing sleeve 170 .
  • the cover plate 180 is provided on the upper end of the integrated cylinder block 100, and the cover plate 180 is fixedly connected with the integrated cylinder block 100 by screws, so as to limit the first guide sealing sleeve 150, the second guide sealing sleeve 160 and the third limit sealing sleeve.
  • the anchor pump 1000 further includes an oil inlet and outlet member 300 , a first oil inlet and outlet pipe 310 and a second oil inlet and outlet pipe 320 .
  • the oil inlet and outlet member 300 is fixed on one side of the integrated cylinder block 100 , and the oil inlet and outlet member 300 has a first oil inlet and outlet port 301 and a second oil inlet and outlet port 302 .
  • One end of the first oil inlet and outlet pipe 310 is communicated with the rod cavity 111 of the piston chamber 110
  • the other end of the first oil inlet and outlet pipe 310 is communicated with the first oil inlet and outlet port 301
  • one end of the second oil inlet and outlet pipe 320 is connected with the rodless cavity of the piston chamber 110 . 112
  • the other end of the second oil inlet and outlet pipe 320 is communicated with the second oil inlet and outlet port 302 , so that the hydraulic oil enters and leaves the piston cavity 110 .
  • the anchor pump 1000 uses a hydraulic system instead of an air pressure system to drive the first plunger 130 and the second plunger 140 to work, is not affected by air pressure, has a simple structure, and is easy to control.
  • the automatic bolt construction device further includes a second reversing valve, a third reversing valve and a fourth reversing valve.
  • the second reversing valve is used to control the extension or retraction of the second piston rod of the drilling oil cylinder 7000 .
  • the third reversing valve is used to control the extension or retraction of the third piston rod of the support oil cylinder 6000 .
  • the fourth reversing valve is used to control the forward or reverse rotation of the hydraulic motor 5100 .
  • the first reversing valve 2100 has an oil inlet port 2110 , a first working oil port 2120 , a second working oil port 2130 and an oil drain port 2140 .
  • the oil inlet 2110 is communicated with the oil source P
  • the oil drain port 2140 is communicated with the fuel tank T
  • the first working oil port 2120 is communicated with the first oil inlet and outlet 301
  • the second working oil port 2130 is communicated with the second oil inlet and outlet 302 .
  • the first selector valve 2100 can control the vertical movement of the first piston rod.
  • a speed regulating valve 2200 is provided on the oil circuit between the oil inlet 2110 and the oil source P, and a first overflow is provided on the oil circuit between the first working oil port 2120 and the first oil inlet and outlet 301
  • the valve 2300 is provided with a second relief valve 2400 on the oil circuit between the second working oil port 2130 and the second oil inlet and outlet ports 302 .
  • the speed regulating valve 2200 can limit the flow and pressure of the hydraulic oil entering the oil inlet 2110 to remain unchanged, which is beneficial to the working stability of the first reversing valve 2100 and the anchor pump 1000 .
  • the first relief valve 2300 and the second relief valve 2400 can prevent the pressure in the piston cavity of the anchor pump 1000 from being too large, can protect the anchor pump 1000, and improve safety and stability.
  • the automatic bolt construction device further includes a first balance valve 6100 and a second balance valve 7100 .
  • the first balance valve 6100 is connected to the oil circuit between the support cylinder 6000 and the third reversing valve, so as to maintain the extended or retracted state of the third piston rod of the support cylinder 6000 .
  • the second balance valve 7100 is connected to the oil circuit between the drilling cylinder 7000 and the second reversing valve, so as to maintain the extended or retracted state of the second piston rod of the drilling cylinder 7000 .
  • the automatic bolt construction device further includes an electro-hydraulic proportional multi-way valve, and the electro-hydraulic proportional multi-way valve includes a first oil inlet link 8200 , a second oil inlet link 8300 , and a third oil inlet link 8300 . Oil 8400, first 8100 and tail 8500.
  • the first oil inlet 8200 forms the second reversing valve
  • the second oil inlet 8300 forms the third reversing valve
  • the third oil inlet 8400 forms the fourth reversing valve.
  • the first coupling 8100 and the trailing coupling 8500 are used to provide the oil inlet and outlet channels and commutation signals for the first oil inlet coupling 8200, the second oil feeding coupling 8300 and the third oil feeding coupling 8400.
  • the oil pressure sensor includes a first pressure sensor 6200 , a second pressure sensor 6300 , a third pressure sensor 7200 , a fourth pressure sensor 7300 and a fifth pressure sensor 5400 .
  • the first pressure sensor 6200 is arranged on one oil circuit between the support cylinder 6000 and the first balance valve 6100, and the second pressure sensor 6300 is arranged on the other oil circuit between the support cylinder 6000 and the first balance valve 6100, so as to provide the first
  • the second proportional valve 9000 provides the oil pressure signal to control the third reversing valve.
  • the third pressure sensor 7200 is arranged on one oil circuit between the drilling cylinder 7000 and the second balance valve 7100, and the fourth pressure sensor 7300 is arranged on the other oil circuit between the drilling cylinder 7000 and the second balance valve 7100, so as to provide the first
  • the second proportional valve 9000 provides the oil pressure signal to control the second reversing valve.
  • the fifth pressure sensor 5400 is provided on an oil circuit between the hydraulic motor 5100 and the fourth reversing valve, so as to provide an oil pressure signal to the second proportional valve 9000 to control the fourth reversing valve.
  • electro-hydraulic proportional multi-way valve is connected to the oil source and the unloading tank.
  • specific structure of the electro-hydraulic proportional multi-way valve is well known to those skilled in the art and will not be described in detail.
  • the drill frame includes a base plate and a support plate oppositely disposed in the left-right direction.
  • the support plate is connected to the third piston rod of the support cylinder 6000 to support the roadway wall and guide the bolt.
  • the base plate is used to position the drill stand, and the laser ranging sensor is arranged on the base plate, and the laser ranging sensor is opposite to the drill box in the left and right directions, so as to measure the drilling distance and speed of the drill box.
  • the laser ranging sensor detects that the drilling distance of the drill box does not change, that is to say, when the speed is zero, it means that the drill box has reached the limit position, and the drill box is controlled to stop drilling or retreat. Or, the laser ranging sensor detects that the speed of the drilling distance change of the drill box is lower than the normal speed, that is to say, the drilling speed of the drill box is lower than the normal speed, indicating that the hydraulic oil circuit is leaking or blocked, and the machine should be stopped immediately for maintenance.
  • the drill box 5000 includes a base 1 , a driver 2 , a first shaft 10 , a second shaft 20 and an anchor rod 9 .
  • the first shaft 10 is rotatably mounted on the base 1, the first shaft 10 has a first end 11 and a second end 12 opposite to each other in its axial direction, and the first shaft 10 is provided with a first end 11 penetrating along its axial direction. A through hole 13 .
  • the axial direction of the first shaft 10 is consistent with the left and right directions
  • the base 1 includes a base 1001 and a mounting seat 1002.
  • the mounting seat 1002 is connected to the right end of the base 1001, and the mounting The seat 1002 is provided with an installation hole, the first end 11 (right end) of the first shaft 10 is installed in the installation hole through the bearing 1003 , and the second end 12 (left end) of the first shaft 10 is cantilevered.
  • the first shaft 10, the bearing 1003 and the mounting hole are all coaxially arranged.
  • the driver 2 is connected with the first shaft 10 to drive the first shaft 10 to rotate, and the driver 2 is a hydraulic motor.
  • the drill box 5000 further includes a first transmission member 31 and a second transmission member 32 , the first transmission member 31 is connected with the first shaft 10 , the first transmission member 31 is connected with the driver 2 , and the second transmission member 31 is connected with the driver 2 .
  • the transmission member 32 is connected with the second transmission member 32 . Therefore, using the first transmission member 31 and the second transmission member 32 facilitates the connection of the driver 2 with the first rotating shaft.
  • each of the first transmission member 31 and the second transmission member 32 is a gear, and the first transmission member 31 and the second transmission member 32 are engaged with each other.
  • the second shaft 20 is movably inserted into the first through hole 13 along its axial direction, the second shaft 20 has an initial position adjacent to the first end 11 of the first shaft 10 , and at least a part of the second shaft 20 is connected to the first through hole 13 .
  • the through hole 13 is sealed and matched, the second shaft 20 is provided with a plurality of second through holes 23 penetrating along its axial direction, the plurality of second through holes 23 are spaced apart, and each second through hole 23 is provided with Check valve 5.
  • the second shaft 20 has a first end 21 and a second end 22 opposite in its axial direction, and the first end 21 of the second shaft 20 is opposite in its axial direction
  • the second end 22 of the second shaft 20 is disposed adjacent to the first end 11 of the first shaft 10 .
  • three second through holes 23 of the second shaft 20 are provided in total, one of the second through holes 23 is for the passage of high-pressure water, and the other two second through holes 23 are respectively For anchoring agent and B component access.
  • the drill box 5000 further includes a first sealing member 41 , a first sealing ring groove is provided on the outer peripheral surface of the second shaft 20 , and the first sealing member 41 is installed in the first sealing ring groove, The outer peripheral surface of the first sealing member 41 is in contact with the inner peripheral surface of the first through hole 13 .
  • the first sealing ring groove is disposed near the first end 21 of the second shaft 20 .
  • the amount of the anchoring agent in the first through hole 13 can be further reduced, thereby further saving the amount of the anchoring agent.
  • the drill box 5000 further includes a reset elastic member 7 , and the reset elastic member 7 is installed between the base 1 and the second shaft 20 , so that the reset elastic member 7 provides the second shaft 20 with a direction toward the first shaft 20 .
  • the return spring force of the first end 11 of the shaft 10 is not limited to the drill box 5000 .
  • the second shaft 20 can return to the initial position under the action of the reset elastic member 7, so that the multifunctional bolt support construction device 1000 can perform the next operation cycle, which is conducive to further improving the The bolting operation efficiency of the multifunctional bolting construction device 1000.
  • the second shaft 20 includes a first part 24 and a second part 25 , the first part 24 is sealed and inserted into the first through hole 13 , and the second part 25 protrudes out
  • the anti-rotation block 26 is inserted into the anti-rotation groove, and the reset elastic member 7 is arranged on the second part 25 .
  • the drill box 5000 further includes a rotation stop frame 6, which is connected to the base 1, and a rotation stop block 26 is provided on one of the outer peripheral surface of the second part 25 and the base 1, and the second part 25 has a rotation stop block 26.
  • An anti-rotation groove is provided on the other of the outer peripheral surface and the base 1, and the anti-rotation block 26 is inserted into the anti-rotation groove.
  • the second shaft 20 can also be entirely located in the first through hole 13, and the base 1 is provided with a rotation stopper 6, the rotation stopper 6 extends into the first through hole 13, and the second end 22 of the second shaft 20 and One of the anti-rotation frames 6 is provided with a anti-rotation block 26, the second end 22 of the second shaft 20 and the other of the anti-rotation frames 6 are provided with a anti-rotation groove, and the anti-rotation block 26 is inserted in the anti-rotation frame 6. inside the trough.
  • the anti-rotation block 26 is a spline
  • the anti-rotation groove is a spline groove
  • the drill box 5000 further includes a blocking ring 8 , which is connected to the base 1 , the blocking ring 8 is spaced apart from the anti-rotation block 26 in the axial direction of the second shaft 20 , and the blocking ring 8 is sleeved
  • the reset elastic member 7 is a compression spring
  • the anti-rotation block 26 is provided on the outer peripheral surface of the second part 25
  • the compression spring is press-fitted between the anti-rotation block 26 and the retaining ring 8 .
  • the position of the retaining ring 8 in the axial direction of the second shaft 20 is adjustable, so as to adjust the preloading force of the compression spring.
  • the drill box 5000 further includes an adjustment cylinder 801, the adjustment cylinder 801 is sleeved on the second part 25, the adjustment cylinder 801 is connected with the base 1, and the outer peripheral surface of the adjustment cylinder 801 is provided with an external thread, which blocks the The ring 8 is an adjusting nut matched with the adjusting cylinder 801 .
  • the position adjustment of the blocking ring 8 is facilitated.
  • the drill box 5000 further includes an adjusting frame 802 , the adjusting frame 802 is connected with the base 1 , the adjusting barrel 801 is connected with the adjusting frame 802 , and the retaining ring 8 is matched with the adjusting barrel 801 .
  • the distance between the blocking ring 8 and the anti-rotation block 26 can be adjusted, so that the preload force of the compression spring can be adjusted.
  • the anchor rod 9 includes a rod body 95 , a drill bit 96 , a preload nut 92 and a limit block 91 .
  • the rod body 95 is coaxial with the first shaft 10 .
  • the rod body 95 is provided with a third through hole 953 penetrating along its axial direction, and the third through hole 953 can communicate with each of the second through holes 23 .
  • the third through hole 953 being able to communicate with each second through hole 23 through the check valve 5 means that the third through hole 953 communicates with the second through hole 23 when the check valve 5 is opened under fluid pressure, and the check valve 5 is in communication with the second through hole 23 . When closed, the third through hole 953 is not in communication with the second through hole 23.
  • the third through hole 953 includes a truncated cone hole section 9531, and the truncated cone hole section 9531 is provided at one end of the rod body 95 adjacent to the second shaft 20.
  • the rod body 95 is spaced apart from the second shaft 20 in its axial direction, the rod body 95 is disposed adjacent to the first end 11 of the first shaft 10 relative to the second shaft 20 in its axial direction, and the limit block 91 is located in the axial direction of the rod body 95 . between the preload nut 92 and the second shaft 20 .
  • An outer thread is provided on the outer peripheral surface of the rod body 95 , and the pre-tightening nut 92 is threadedly fitted on the rod body 95 and is connected to the first shaft 10 in a sealing manner.
  • the drill box 5000 further includes a second sealing member 42 , a second sealing ring groove is provided on the inner peripheral surface of the first through hole 13 , and the second sealing member 42 is installed in the second sealing ring groove Inside, the inner peripheral surface of the second seal 42 is in contact with the outer peripheral surface of the preload nut 92 .
  • the limiting block 91 is movably disposed in the first through hole 13 along the axial direction of the first shaft 10 and is connected with the rod body 95 .
  • Each of the preload nut 92 and the stopper 91 has a first face and a second face opposite in the axial direction of the anchor rod 9 .
  • the preload nut 92 When the first shaft 10 drives the preload nut 92 to rotate in the second direction opposite to the first direction, the preload nut 92 exerts a preload force on the rod body 95 away from the first end 11 of the first shaft 10 , and the limit block 91 The second shaft 20 can be pushed to move away from the first end 11 of the first shaft 10 .
  • the fact that the limit block 91 can push the second shaft 20 so that the second shaft 20 moves away from the first end 11 of the first shaft 10 means: when the first drive shaft drives the preload nut 92 to rotate in the first direction, the limit The block 91 will not move along the axial direction of the first shaft 10.
  • the limiting block 91 will not push the second shaft 20 to move the second shaft 20 away from the first end 11;
  • the pre-tightening nut 92 exerts a pre-tightening force on the rod body 95, and the pre-tightening nut 92 moves relative to the rod body 95 and the limit block 91 away from the second end 12 of the first shaft 10, correspondingly, the limit The position block 91 and the rod body 95 move relative to the preload nut 92 away from the first end 11 of the first shaft 10 .
  • the limit block 91 can Pushing the second shaft 20 moves the second shaft 20 away from the first end 11 of the first shaft 10 .
  • the anchor rod 9 further includes a self-aligning ball pad 93 and a tray 94 , each of which is provided with a through hole for the rod body 95 to pass through, and the tray 94 abuts with the self-aligning ball pad 93 .
  • the tray 94 is used to fit with the surrounding rock, and the self-aligning ball pad 93 is used to adjust the positioning direction of the tray 94 .
  • the pallet 94 is continuously pressed by the preload nut 92 to realize the preload of the anchor rod 9 .
  • the rod body 95 includes a first end 951 and a second end 952 that are opposite to each other in the axial direction thereof, and the second end 952 of the rod body 95 is adjacent to the second end 951 of the rod body 95 relative to the first end 951 of the rod body 95 in its axial direction.
  • the shaft 20 is provided, the drill bit 96 is provided on the first end 951 of the rod body 95 , the tray 94 , the self-aligning ball washer 93 , the preload nut 92 and the limit block 91 are provided near the second end 952 of the rod body 95 .
  • the limit block 91 can be a limit nut.
  • the limit block 91 is threadedly fitted on the rod body 95.
  • the preload nut 92 rotates in the first direction
  • the first surface of the preload nut 92 stops against the second surface of the limit block 91.
  • the rotational torque exerted by the preload nut 92 on the limit block 91 is smaller than the rotational torque required for the limit block 91 to rotate relative to the rod body 95 , so that the limit block 91 can be limited to the first position of the preload nut 92 toward the rod body 95 .
  • the two ends 952 move, so that the preload nut 92 drives the rod body 95 to rotate along its axial direction.
  • the check valve 5 includes a valve body 51 , a valve core 52 and a ring magnet 53 .
  • the valve body 51 has a valve cavity 50 and an inlet 511 and an outlet 512 communicating with the valve cavity 50.
  • the valve cavity 50 extends along the axial direction of the valve body 51.
  • a valve seat 54 is provided in the cavity 50 .
  • the valve core 52 is movably installed in the valve cavity 50 along the axial direction of the valve body 51 .
  • the valve core 52 has a first position and a second position. When the valve core 52 is at the first position, the valve core 52 abuts against the valve seat 54 , and when the valve core 52 is at the second position, the valve core 52 leaves the valve seat 54 to communicate the inlet 511 and the outlet 512 .
  • the ring magnet 53 is installed in the valve cavity 50, the ring magnet 53 is coaxial with the valve body 51, and at least a part of the valve core 52 is made of ferromagnetic material, so that the valve core 52 can be removed from the first valve by the magnetic force between the valve core 52 and the ring magnet 53.
  • the second position is moved to the first position.
  • the fluid Before the fluid is passed into the second through hole 23, the fluid can be high-pressure water or an anchoring agent with a certain pressure.
  • the valve core 52 is held in the first position by the magnetic force between the ring magnet 53 and the valve core 52, so that the valve core 52 is kept in the first position. 52 abuts against the valve seat 54 to form a line seal.
  • the valve core 52 overcomes the magnetic force between the valve core 52 and the ring magnet 53 by the pressure of the fluid, and moves from the first position to the valve leaving the valve.
  • the inlet 511 of the check valve 5 is communicated with the outlet 512, and the check valve 5 is opened to form a fluid passage for the fluid to flow through.
  • the valve core 52 uses the magnetic force between the ring magnet 53 and the valve core 52 to move from the second position to the first position, so that the valve core 52 and the valve seat 54 stop The abutment forms a line seal to prevent fluid backflow.
  • the valve core 52 of the check valve 5 utilizes the magnetic force between the valve core 52 and the ring magnet 53 to stop the valve core 52 and the valve seat 54 to form a line seal. Therefore, there is no need between the valve core 52 of the valve cavity 50 and the outlet 512 Set up springs, spring seats and other components. Therefore, the radial dimension between the valve core 52 of the check valve 5 and the outlet 512 can be equal everywhere, or the radial dimension of the valve core 52 to the outlet 512 of the check valve 5 is adjacent to the outlet 512 in any section. maximum, so that the solidified fluid can be pushed out of the valve cavity 50 through the outlet 512 by the force towards the outlet 512 .
  • the multi-functional bolt support construction device 1000 when the multi-functional bolt support construction device 1000 is used to transport fluid next time, when the fluid entering from the inlet 511 pushes the valve core 52 toward the outlet 512, the solidified fluid can be pushed out by the valve core 52 from the outlet 512, and finally makes the valve core 52 push out.
  • the outlet 512 communicates with the inlet 511 to ensure smooth delivery of the fluid.
  • the check valve 5 has advantages such as good versatility.
  • check valve 5 can also be a check valve in the related art that uses the spring force to stop the valve core and the valve seat.
  • the check valve 5 includes a valve body 51 , a valve core 52 and a ring magnet 53 .
  • the valve body 51 has a valve cavity 50 and an inlet 511 and an outlet 512 communicating with the valve cavity 50 .
  • the valve body 51 has a first end 55 and a second end 56 opposite in the axial direction thereof, and the valve body 51 defines a valve cavity 50 .
  • the first end 55 of the valve body 51 is disposed adjacent to the anchor rod 9 relative to the second end 56 .
  • the first end 55 is provided with an inversion edge, and the inversion edge encloses an inlet 511, and the diameter of the inlet 511 is smaller than the radial dimension of the valve cavity 50 adjacent to the inlet 511.
  • An outlet 512 is provided at the second end 56 , and the diameter of the outlet 512 is equal to the radial dimension of the valve chamber 50 adjacent to the outlet 512 .
  • a sealing groove for installing a sealing ring is provided on the end face of the inversion edge away from the first end 55 , and the sealing groove is an annular groove.
  • a sealing ring can be installed in the sealing groove to ensure the tightness between the valve body 51 and the pipeline or other components.
  • the diameter of the outlet 512 may also be larger than the radial dimension of the valve cavity 50 adjacent to the outlet 512 .
  • the radial dimension of the valve cavity 50 adjacent to the outlet 512 gradually increases in the direction from the inlet 511 to the outlet 512 .
  • the valve core 52 is movably installed in the valve cavity 50 along the axial direction of the valve body 51 .
  • the valve core 52 has a first position and a second position. The first position is positioned adjacent to the inlet 511 and the second position is positioned adjacent to the outlet 512 .
  • the valve cavity 50 is provided with a valve seat 54, wherein when the valve core 52 is in the first position, the valve core 52 stops against the valve seat 54, and when the valve core 52 is in the second position, the valve core 52 leaves the valve seat 54 so that the inlet 511 It communicates with outlet 512 .
  • the second position refers to the position of the valve core 52 in the valve cavity 50 when the valve core 52 leaves the valve seat 54 , and therefore, there are multiple second positions.
  • the valve core 52 includes a valve core main body 521, the valve core body 521 is a spherical truncated body, and the valve core main body 521 includes an arc surface and a flat surface. In the first position, the arc-shaped surface abuts against the valve seat 54 .
  • valve core body 521 is a hemisphere.
  • the valve core body 521 can also be in other shapes such as a quarter sphere, a three-quarter sphere, and the like.
  • the ring magnet 53 is installed in the valve cavity 50, the ring magnet 53 is coaxially arranged with the valve body 51, and at least a part of the valve core 52 is made of ferromagnetic material, so that the valve core 52 can be removed from the valve body through the magnetic force between the valve core 52 and the ring magnet 53.
  • the second position is moved to the first position.
  • the check valve 5 further includes a magnet mounting plate 59 on which the ring magnet 53 is mounted. Therefore, the ring magnet 53 can be easily installed in the valve chamber 50 by using the magnet installation plate 59 .
  • the magnet mounting plate 59 is made of a ferromagnetic material so that the ring magnet 53 is mounted on the magnet mounting plate 59 by the magnetic force between it and the magnet mounting plate 59 . Therefore, compared with fixing the ring magnet 53 on the magnet mounting plate 59 by means of fasteners or welding, the structure of the check valve 5 is simple, which is beneficial to the processing and manufacture of the check valve 5 .
  • valve body 51 is made of non-ferromagnetic material.
  • the ring magnet 53 forms the valve seat 54 . At this time, when the valve body 52 is in the first position, the valve body 52 abuts against the ring magnet 53 .
  • the magnet mounting plate 59 can also be an annular plate, the magnet mounting plate 59 is coaxial with the valve body 51 , and the magnet mounting plate 59 forms the valve seat 54 . At this time, when the valve body 52 is in the first position, the valve body 52 abuts against the magnet mounting plate 59 .
  • the annular magnet 53 or the magnet mounting plate 59 forms the valve seat 54 , which is beneficial to simplify the structure of the check valve 5 and facilitate the processing and manufacture of the check valve 5 .
  • valve seat 54 can also be provided separately.
  • the valve seat 54 can be fixed on the valve body 51 , the magnet mounting plate 59 or the ring magnet 53 .
  • each of the ring magnet 53 and the magnet mounting plate 59 may be composed of several parts, and a fluid passage for fluid to pass through is enclosed between the parts, and the fluid passage communicates with the valve cavity 50 .
  • one of the magnet mounting plate 59 and the valve body 51 is provided with a positioning boss, and the other of the magnet mounting plate 59 and the valve body 51 is provided with a positioning groove. Groove insert fit.
  • the valve body 51 is provided with an inner flange, the inner flange is provided with a positioning groove, the magnet mounting plate 59 is provided with a positioning boss, and the positioning boss is inserted into the positioning groove.
  • the positioning of the magnet mounting plate 59 on the valve body 51 is achieved. Thereby, it is convenient to install the magnet mounting plate 59 in the valve body 51 at the set position.
  • the positioning boss and the positioning groove are in interference fit, and the magnet mounting plate 59 is mounted on the valve body 51 . Therefore, compared with the connection between the magnet mounting plate 59 and the valve body 51 by welding or fasteners, the check valve 5 has a simple structure and is convenient to manufacture.
  • the check valve 5 further includes a limit block, the limit block is connected with the valve core 52 , the limit block is provided with a first limit portion 57 , and the valve cavity 50 is provided with a second limit portion 58 , when the valve core 52 is located at the second position, the first limiting portion 57 can abut against the second limiting portion 58 .
  • the first limiting portion 57 is located between the valve core 52 and the inlet 511 in the axial direction of the valve body 51
  • the second limiting portion 58 is located between the valve core 52 and the first limiting portion 57 in the axial direction of the valve body 51 . between.
  • the first limiting portion 57 can abut against the second limiting portion 58 , which means that when the valve core 52 is separated from the valve seat 54 and is at the second position, the first limiting portion 57 can contact with the second limiting portion 58 .
  • the second limiting portion 58 is in contact, and the first limiting portion 57 may not be in contact with the second limiting portion 58 .
  • the valve core 52 when the valve core 52 just leaves the valve seat 54 and the gap between the valve core 52 and the valve seat 54 is small, the valve core 52 is located at the second position, but at this time the first limiting portion 57 is in contact with the valve seat 54 .
  • the second limiting portion 58 is not in contact.
  • valve core 52 When the valve core 52 is separated from the valve seat 54 and the gap between the valve core 52 and the valve seat 54 is large, the valve core 52 is located at the second position, and at this time the first limiting portion 57 is in contact with the second limiting portion 58 (stop), preventing the valve core 52 from continuing to move away from the valve seat 54 .
  • the stop of the first limiting portion 57 and the second limiting portion 58 can be used to limit the limit position of the valve core 52, so that when the fluid delivery ends, the valve The core 52 is moved from the second position to the first position.
  • the first limiting portion 57 is a stopper, and a plurality of stoppers are provided, and each stopper is evenly spaced around the axis of the valve body 51 . Therefore, the overall structure composed of the valve core 52 and the first limiting block is symmetrical, so that when the valve core 52 moves in the axial direction of the valve body 51, the valve core 52 is prevented from being deflected in the radial direction of the valve body 51, which may affect the Stable flow of fluid within the valve body 51 .
  • the valve core 52 further includes a cylindrical connecting section 522 .
  • the limit block includes a first part and a second part, the first part is block-shaped, the above-mentioned stopper is the second part, one end of the column-shaped connecting section 522 is connected with the valve core body 521, and the other end is connected with the first part, and the stopper is arranged on the first part. part of the edge.
  • the second limiting portion 58 is a limiting ring. Therefore, it is convenient to realize the abutment between the second limiting portion 58 and the first limiting portion 57 .
  • the cylindrical connecting section 522 and the limiting block are provided with blind holes, the orifice of the blind hole faces the inlet 511 , the bottom of the blind hole is tapered, and the top of the tapered hole faces the outlet 512 .
  • the valve core 52 Before the check valve 5 operates, the valve core 52 is held in the first position by the magnetic force between the ring magnet 53 and the valve core 52 .
  • a fluid enters the valve cavity 50 from the inlet 511 in the positive direction, a part of the fluid exerts the fluid pressure toward the first end 55 on the limit block, and another part of the fluid enters the valve cavity 50 and exerts the fluid pressure toward the first end 55 on the valve core body 521
  • the direction of the fluid pressure on the valve core 52 is opposite to the direction of the magnetic force, and the fluid pressure is greater than the magnetic force, the valve core 52 moves to the first end 55, the valve core 52 leaves the valve seat 54, and the valve core 52 is in the second position , the valve chamber 50 communicates with the inlet 511 and the outlet 512 to form a fluid passage.
  • valve core 52 When the fluid flows into the valve cavity 50 from the outlet 512 in a reverse direction, the fluid exerts a fluid pressure on the valve core 52 toward the second end 56. At this time, the direction of the fluid pressure on the valve core 52 is the same as the direction of the magnetic force. The valve core 52 moves toward the second end 56 under the combined action of fluid pressure and magnetic force, and finally the valve core 52 and the valve seat 54 abut to form a line seal to prevent fluid backflow, and the valve is in the first position.
  • the fluid pressure here refers to the pressure applied by the fluid to the valve core 52 .
  • the second shaft 20 Since the inner and outer sides of the second seal 42 contact the first shaft 10 and the second shaft 20 respectively, the second shaft 20 is subjected to the torque generated by the frictional force, Under the action of the anti-rotation frame 6, the second shaft 20 does not rotate. During the drilling process, only one second through hole 23 of the second shaft 20 transmits water to the third through hole 953 of the rod body 95 for removing cinders. Due to the functions of the first sealing member 41 and the second sealing member 42, it can be ensured that the high-pressure water flows into the third through hole 953 of the rod body 95 and does not flow out.
  • Anchor note After the drilling is completed, the driver 2 stops rotating, and the second through hole 23 in the second shaft 20 stops pumping water to the inside of the rod body 95; the other two second through holes 23 of the second shaft 20 are respectively.
  • the A component and the B component of the pumping anchoring agent are simultaneously pumped into the third through hole 953 of the rod body 95 and the gap between the rod body 95 and the surrounding rock, due to the first seal 41 and the second sealing member 42 can ensure that the A component and the B component of the anchoring agent enter the third through hole 953 of the rod body 95 without flowing out.
  • the bolt 9 moves relative to the first axis 10 in a direction away from the surrounding rock, and the stop block 91 at the end of the bolt 9 contacts the second axis 20 and pushes the second axis 20 to move away from the surrounding rock, and reset The elastic element 7 is compressed until the preloading process is completed.
  • the anchor rod 9 is separated from the first shaft 10.
  • the second shaft 20 translates relative to the first shaft 10 and gradually returns to the initial position, and the reset elastic member 7 also returns to its original position.
  • the installation length, the preload force and installation length of the reset elastic member 7 can be adjusted by the retaining ring 8.
  • Drill box 5000 can complete multiple steps of drilling, anchoring and preloading, reducing labor intensity of workers, improving roadway support efficiency, low cost, simple structure, easy installation and maintenance, and suitable for coal roadway bolt support operations.
  • first and second are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with “first”, “second” may expressly or implicitly include at least one of that feature.
  • plurality means at least two, such as two, three, etc., unless expressly and specifically defined otherwise.
  • the terms “installed”, “connected”, “connected”, “fixed” and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two components or the interaction relationship between the two components, unless otherwise expressly qualified.
  • installed installed
  • connected connected
  • fixed a detachable connection
  • it can be a mechanical connection or an electrical connection or can communicate with each other
  • it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two components or the interaction relationship between the two components, unless otherwise expressly qualified.
  • the specific meanings of the above terms in the present disclosure can be understood according to specific situations.
  • a first feature "on” or “under” a second feature may be in direct contact with the first and second features, or indirectly through an intermediary between the first and second features touch.
  • the first feature being “above”, “over” and “above” the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature.
  • the first feature being “below”, “below” and “below” the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
  • the terms “one embodiment,” “some embodiments,” “example,” “specific example,” or “some examples,” etc. mean a specific feature, structure, material, or Features are included in at least one embodiment or example of the present disclosure.
  • schematic representations of the above terms are not necessarily directed to the same embodiment or example.
  • the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
  • those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.

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Abstract

An automated construction method for an anchor bolt, the automated construction method comprising the following steps: using an oil pressure sensor for acquiring an oil pressure signal, and using a laser ranging sensor for acquiring an advancing signal of a drill box (5000); according to the oil pressure signal, controlling a support oil cylinder (6000) to drive a support plate (4200) to advance and stop moving, so as to support a tunnel wall and guide an anchor bolt (9); after the support plate stops moving, injecting water into the anchor bolt by using a water injection device; controlling a hydraulic motor (5100) on the drill box to rotate reversely, so as to drive the anchor bolt to rotate forwards; and according to at least one of the oil pressure signal and the advancing signal, controlling a drilling oil cylinder (7000) to drive the drill box to advance and stop moving, such that the anchor bolt, which rotates forwards, advances to drill. The automated construction method for an anchor bolt has the advantages of a high automation degree, a high anchor bolt supporting operation efficiency and low labor intensity for workers.

Description

锚杆自动化施工方法Anchor bolt automatic construction method
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本公开要求申请号为202110484173.5、申请日为2021年04月30日的中国专利申请的优先权和权益,上述中国专利申请的全部内容在此通过引用并入本公开。The present disclosure claims the priority and rights of the Chinese patent application with application number 202110484173.5 and filing date on April 30, 2021, the entire contents of the above Chinese patent application are hereby incorporated by reference into the present disclosure.
技术领域technical field
本公开的实施例涉及煤矿锚杆施工的技术领域,具体地涉及一种锚杆自动化施工方法。Embodiments of the present disclosure relate to the technical field of bolt construction in coal mines, and in particular, to an automatic bolt construction method.
背景技术Background technique
相关技术中的锚杆施工流程主要包括打孔、安装搅拌锚固剂、安装托盘和调心球垫、杆尾螺母预紧等环节,相应的施工设备为锚杆钻机和扭矩扳手,依赖人工手动完成施工,难以实现锚杆自动化施工。The bolt construction process in the related technology mainly includes drilling, installing and stirring anchoring agent, installing trays and self-aligning ball washers, and pre-tightening the rod tail nut. The corresponding construction equipment is bolt drilling rig and torque wrench, which is manually completed. It is difficult to realize the automatic construction of bolts.
公开内容public content
本公开的一个实施例提出了一种锚杆自动化施工方法,该锚杆自动化施工方法能够实现锚杆自动钻进、自动锚注和自动预紧,因此具有锚固效果好、自动化程度高、锚杆支护作业效率高、工人劳动强度低的优点。An embodiment of the present disclosure proposes an automatic construction method for a bolt, which can realize automatic drilling, automatic anchoring and automatic preloading of the bolt, and thus has the advantages of good anchoring effect, high degree of automation, and automatic bolting. The advantages of high support operation efficiency and low labor intensity of workers.
根据本公开至少一个实施例的锚杆自动化施工方法包括以下步骤:An automated bolt construction method according to at least one embodiment of the present disclosure includes the following steps:
利用油压传感器采集油压信号,利用激光测距传感器采集钻箱的前进信号;The oil pressure signal is collected by the oil pressure sensor, and the forward signal of the drilling box is collected by the laser ranging sensor;
根据所述油压信号,控制支撑油缸驱动支撑板前进和停止移动,以便支撑巷道壁且为锚杆进行导向;According to the oil pressure signal, control the support oil cylinder to drive the support plate to move forward and stop, so as to support the roadway wall and guide the anchor rod;
在所述支撑板停止移动后,利用注水装置向所述锚杆内注水;After the support plate stops moving, use a water injection device to inject water into the anchor rod;
控制钻箱上的液压马达反转,以便驱动所述锚杆正转;Control the reverse rotation of the hydraulic motor on the drill box, so as to drive the rock bolt to rotate forward;
根据所述油压信号和所述前进信号中的至少一者,控制钻进油缸驱动钻箱前进和停止移动,以便正转的所述锚杆前进钻孔;According to at least one of the oil pressure signal and the advance signal, controlling the drilling oil cylinder to drive the drill box to advance and stop moving, so that the forward-rotating anchor rod advances the drilling;
在所述锚杆前进钻孔的同时,控制锚注泵吸浆;Control the anchor pump to suck the slurry while the anchor rod advances the drilling;
控制所述液压马达停止反转;controlling the hydraulic motor to stop reversing;
控制所述注水装置停止供水,控制所述锚注泵停止吸浆;Controlling the water injection device to stop water supply, and controlling the anchor injection pump to stop absorbing slurry;
控制所述锚注泵排浆,以便对所述锚杆锚注;controlling the grouting of the anchor injection pump so as to anchor the anchor rod;
在所述锚杆锚注后,控制所述液压马达正转,以便驱动预紧螺母反转,从而实现所述锚杆预紧;After the bolt is anchored, the hydraulic motor is controlled to rotate forward, so as to drive the preload nut to reverse, so as to realize the preload of the bolt;
根据所述油压信号,控制所述液压马达停止正转;Control the hydraulic motor to stop forward rotation according to the oil pressure signal;
在所述液压马达停止正转后,根据所述油压信号,控制所述钻进油缸驱动所述钻箱后退和停止移动,以便所述锚杆退回;和After the hydraulic motor stops rotating forward, according to the oil pressure signal, the drilling oil cylinder is controlled to drive the drilling box to retreat and stop moving, so that the anchor rod is retreated; and
根据所述油压信号,控制所述支撑油缸驱动所述支撑板后退和停止移动,以便所述支撑板退回。According to the oil pressure signal, the support oil cylinder is controlled to drive the support plate to retreat and stop moving, so that the support plate retreats.
根据本公开实施例的锚杆自动化施工方法,能够对锚杆进行自动预紧,且能够利用锚杆进行自动锚注,还能够利用支撑油缸和钻机油缸进行主动钻进,因此具有锚固效果好、自动化程度高、锚杆支护作业效率高、工人劳动强度低的优点。According to the automatic construction method of the anchor rod according to the embodiment of the present disclosure, the anchor rod can be automatically pre-tightened, the anchor rod can be used for automatic anchoring, and the support oil cylinder and the drilling oil cylinder can be used for active drilling, so the anchoring effect is good, It has the advantages of high degree of automation, high bolt support operation efficiency and low labor intensity of workers.
在一些实施例中,在所述钻箱停止移动后,且在所述控制所述注水装置停止供水前,根据油压信号,控制所述液压马达停止反转。In some embodiments, after the drilling box stops moving and before the controlling the water injection device to stop water supply, the hydraulic motor is controlled to stop reverse rotation according to an oil pressure signal.
在一些实施例中,所述油压传感器包括:In some embodiments, the oil pressure sensor includes:
第一压力传感器和第二压力传感器,所述第一压力传感器设在所述支撑油缸的一个油路上,所述第二压力传感器设在所述支撑油缸的另一个油路上,以便监测所述支撑油缸的进给压力信号和退回压力信号;A first pressure sensor and a second pressure sensor, the first pressure sensor is provided on one oil circuit of the support cylinder, and the second pressure sensor is provided on the other oil circuit of the support cylinder to monitor the support The feed pressure signal and retraction pressure signal of the oil cylinder;
第三压力传感器和第四压力传感器,所述第三压力传感器设在所述钻进油缸的一个油路上,所述第四压力传感器设在所述钻进油缸的另一个油路上,以便监测所述钻进油缸的进给压力信号和退回压力信号;以及A third pressure sensor and a fourth pressure sensor, the third pressure sensor is provided on one oil circuit of the drilling cylinder, and the fourth pressure sensor is provided on the other oil circuit of the drilling cylinder, so as to monitor all the the feed pressure signal and retraction pressure signal of the drilling cylinder; and
第五压力传感器,所述第五压力传感器设在所述液压马达的一个油路上,以便监测所述液压马达的转动压力信号。The fifth pressure sensor is arranged on an oil circuit of the hydraulic motor to monitor the rotational pressure signal of the hydraulic motor.
在一些实施例中,所述油压信号包括所述支撑油缸的进给压力信号和退回压力信号、所述钻进油缸的进给压力信号和退回压力信号以及所述液压马达的转动压力信号,所述钻箱的前进信号为所述钻箱的前进速度。In some embodiments, the oil pressure signal includes a feed pressure signal and a retraction pressure signal of the support cylinder, a feed pressure signal and a retraction pressure signal of the drilling cylinder, and a rotational pressure signal of the hydraulic motor, The forward signal of the drill box is the forward speed of the drill box.
在一些实施例中,所述根据所述油压信号,控制支撑油缸驱动支撑板前进和停止移动包括:In some embodiments, according to the oil pressure signal, controlling the support cylinder to drive the support plate to move forward and to stop the movement includes:
监测并确定所述支撑油缸的进给压力小于第一阈值,控制支撑油缸驱动支撑板前进;和monitoring and determining that the feed pressure of the support cylinder is less than a first threshold, and controlling the support cylinder to drive the support plate forward; and
监测并确定所述支撑油缸的进给压力大于或等于第一阈值,控制支撑油缸驱动支撑板停止移动。Monitoring and determining that the feeding pressure of the support cylinder is greater than or equal to the first threshold value, and controlling the support cylinder to drive the support plate to stop moving.
在一些实施例中,所述根据所述油压信号和所述前进信号中的至少一者,控制钻进油缸驱动钻箱前进和停止移动包括:In some embodiments, according to at least one of the oil pressure signal and the advance signal, controlling the drilling oil cylinder to drive the drilling box to move forward and stop the movement includes:
监测并确定所述钻进油缸的进给压力小于第二阈值和/或监测并确定所述钻箱的前进速度大于或等于第三阈值,控制所述钻进油缸驱动钻箱前进;和monitoring and determining that the feed pressure of the drilling cylinder is less than a second threshold value and/or monitoring and determining that the advancing speed of the drilling tank is greater than or equal to a third threshold value, and controlling the drilling cylinder to drive the drilling tank forward; and
监测并确定所述钻进油缸的进给压力大于或等于第二阈值和/或监测并确定所述钻箱的前进速度小于第三阈值,控制所述钻进油缸驱动钻箱停止移动。Monitor and determine that the feeding pressure of the drilling cylinder is greater than or equal to a second threshold and/or monitor and determine that the forward speed of the drill box is less than a third threshold, and control the drilling cylinder to drive the drill box to stop moving.
在一些实施例中,所述根据所述油压信号,控制所述液压马达停止反转包括:In some embodiments, the controlling the hydraulic motor to stop reverse rotation according to the oil pressure signal includes:
监测并确定所述液压马达的转动压力小于或等于第四阈值且稳定预设时间后,控制所述液压马达停止反转。After monitoring and determining that the rotational pressure of the hydraulic motor is less than or equal to the fourth threshold value and is stable for a preset time, the hydraulic motor is controlled to stop reverse rotation.
在一些实施例中,所述根据所述油压信号,控制所述液压马达停止正转包括:In some embodiments, the controlling the hydraulic motor to stop forward rotation according to the oil pressure signal includes:
监测并确定所述液压马达的转动压力大于或等于第五阈值,控制所述液压马达停止正转。Monitoring and determining that the rotational pressure of the hydraulic motor is greater than or equal to a fifth threshold value, and controlling the hydraulic motor to stop forward rotation.
在一些实施例中,所述根据所述油压信号,控制所述钻进油缸驱动所述钻箱后退和停止移动包括:In some embodiments, according to the oil pressure signal, controlling the drilling oil cylinder to drive the drilling box to retreat and stop moving includes:
监测并确定所述钻进油缸的退回压力小于第六阈值,控制所述钻进油缸驱动所述钻箱后退;和monitoring and determining that the retraction pressure of the drilling cylinder is less than a sixth threshold, and controlling the drilling cylinder to drive the drilling box to retreat; and
监测并确定所述钻进油缸的退回压力大于或等于第六阈值,控制所述钻进油缸驱动所述钻箱停止移动。Monitoring and determining that the retraction pressure of the drilling cylinder is greater than or equal to a sixth threshold value, and controlling the drilling cylinder to drive the drilling box to stop moving.
在一些实施例中,所述根据所述油压信号,控制所述支撑油缸驱动所述支撑板后退和停止移动包括:In some embodiments, the controlling the support oil cylinder to drive the support plate to retreat and stop moving according to the oil pressure signal includes:
监测并确定所述支撑油缸的退回压力小于第七阈值,控制所述支撑油缸驱动所述支撑板后退;和monitoring and determining that the retraction pressure of the support cylinder is less than a seventh threshold, and controlling the support cylinder to drive the support plate to retreat; and
监测并确定所述支撑油缸的退回压力大于或等于第七阈值,控制所述支撑油缸驱动所述支撑板停止移动。Monitoring and determining that the retracting pressure of the support cylinder is greater than or equal to a seventh threshold value, and controlling the support cylinder to drive the support plate to stop moving.
附图说明Description of drawings
图1为本公开实施例的锚杆自动化施工方法的控制流程图Fig. 1 is the control flow chart of the bolt automatic construction method of the embodiment of the present disclosure
图2为锚杆自动化施工装置的流程示意图。FIG. 2 is a schematic flow chart of an automatic bolt construction device.
图3为锚杆自动化施工装置的结构示意图。Figure 3 is a schematic structural diagram of an automatic bolt construction device.
图4为钻架的主视示意图。FIG. 4 is a schematic front view of the drill stand.
图5为锚注泵的主视示意图。Figure 5 is a schematic front view of the anchor pump.
图6为锚注泵的左视示意图。Figure 6 is a schematic left side view of the anchor pump.
图7为锚注泵的俯视示意图。FIG. 7 is a schematic top view of the anchor pump.
图8是钻箱的立体结构示意图。Fig. 8 is a three-dimensional schematic diagram of the drill box.
图9是钻箱的主视结构示意图。FIG. 9 is a schematic view of the front structure of the drill box.
图10是钻箱的剖视示意图。Figure 10 is a schematic cross-sectional view of the drill box.
图11是图10的局部放大视图。FIG. 11 is a partial enlarged view of FIG. 10 .
图12是图8中锚杆的结构示意图。FIG. 12 is a schematic structural diagram of the anchor rod in FIG. 8 .
图13是图8中第二轴的远离锚杆一端处的结构示意图。FIG. 13 is a schematic structural diagram of the end of the second shaft away from the anchor rod in FIG. 8 .
图14是图10中止回阀的主视图。FIG. 14 is a front view of the check valve of FIG. 10 .
图15是图14的A-A剖视图。FIG. 15 is a cross-sectional view taken along line A-A of FIG. 14 .
图16是图10中止回阀的俯视图。FIG. 16 is a top view of the check valve of FIG. 10 .
图17是杆体的结构示意图;Fig. 17 is the structural representation of the rod body;
图18是杆体的剖视结构示意图Figure 18 is a schematic cross-sectional view of the rod body
附图标记:Reference number:
锚注泵1000; Anchor pump 1000;
集成缸体100;第一柱塞腔101;第二柱塞腔102;第一进口管103;第一出口管104;第二进口管105;第二出口管106;活塞腔110;有杆腔111;无杆腔112;第一活塞杆120;密封塞121;第一连接杆122;第一柱塞130;第二连接杆131;第二柱塞140;第三连接杆141;第一导向密封套150;第二导向密封套160;第三导向密封套170;盖板180;螺钉190; Integrated cylinder 100; first plunger cavity 101; second plunger cavity 102; first inlet pipe 103; first outlet pipe 104; second inlet pipe 105; second outlet pipe 106; piston cavity 110; rod cavity 111; rodless cavity 112; first piston rod 120; sealing plug 121; first connecting rod 122; first plunger 130; second connecting rod 131; second plunger 140; third connecting rod 141; first guide seal sleeve 150; second guide seal sleeve 160; third guide seal sleeve 170; cover plate 180; screw 190;
联动件200;第一连接孔201;第二连接孔202;第三连接孔203;第一螺母210;第二螺母220; Linkage 200; first connecting hole 201; second connecting hole 202; third connecting hole 203; first nut 210; second nut 220;
进出油件300;第一进出油口301;第二进出油口302;第一进出油管310;第二进出油管320;Oil inlet and outlet 300; first oil inlet and outlet 301; second oil inlet and outlet 302; first oil inlet and outlet pipe 310; second oil inlet and outlet pipe 320;
第一换向阀2100;进油口2110;第一工作油口2120;第二工作油口2130;泄油口2140;调速阀2200;第一溢流阀2300;第二溢流阀2400;The first reversing valve 2100; the oil inlet 2110; the first working oil port 2120; the second working oil port 2130; the oil drain port 2140;
第一注浆管3100;第一单向阀3110;第二注浆管3200;第二单向阀3210;第一进浆管3300;第三单向阀3310;第二进浆管3400;第四单向阀3410;第一储存箱3500;第二储存箱3600;The first grouting pipe 3100; the first one-way valve 3110; the second grouting pipe 3200; the second one-way valve 3210; the first grouting pipe 3300; the third one-way valve 3310; Four check valves 3410; first storage tank 3500; second storage tank 3600;
钻架4000;基板4100;支撑板4200; Drill stand 4000; base plate 4100; support plate 4200;
钻箱5000;液压马达5100;注水管5200;锚杆连接管5300;第五压力传感器5400; Drill box 5000; hydraulic motor 5100; water injection pipe 5200; bolt connecting pipe 5300; fifth pressure sensor 5400;
座1;底座1001;安装座1002;轴承1003;驱动器2;第一传动件31;第二传动件32;第一密封件41;第二密封件42;止回阀5;阀腔50;阀体51;入口511;出口512;阀芯52;阀芯主体521;柱状连接段522;环形磁铁53;阀座54;第一端55;第二端56;第一限位部57;第二限位部58;磁铁安装板59;止转架6;弹性件7;挡环8;调节筒801;调节架802;锚杆9;限位块91;预紧螺母92;调心球垫93;托盘94;杆体95;第一端951;第二端952;第三通孔953;截锥孔段9531;第一段954;第二段955;钻头96;混流器97;第一轴10;第一端11;第二端12;第一通孔13;第二轴20;第一端21;第二端22;第二通孔23;第一部分24;第二部分25;止转块26; seat 1; base 1001; mounting seat 1002; bearing 1003; driver 2; first transmission member 31; second transmission member 32; first sealing member 41; second sealing member 42; check valve 5; valve cavity 50; valve body 51; inlet 511; outlet 512; valve core 52; valve core body 521; cylindrical connecting section 522; ring magnet 53; valve seat 54; first end 55; second end 56; Limiting part 58; magnet mounting plate 59; anti-rotation frame 6; elastic part 7; retaining ring 8; adjusting cylinder 801; adjusting frame 802; anchor rod 9; limit block 91; pre-tightening nut 92; ; Tray 94; Rod 95; First end 951; Second end 952; Third through hole 953; ; first end 11; second end 12; first through hole 13; second shaft 20; first end 21; second end 22; second through hole 23; first part 24; second part 25; 26;
支撑油缸6000;第一平衡阀6100;第一压力传感器6200;第二压力传感器6300; Support cylinder 6000; first balance valve 6100; first pressure sensor 6200; second pressure sensor 6300;
钻进油缸7000;第二平衡阀7100;第三压力传感器7200;第四压力传感器7300; Drilling oil cylinder 7000; second balance valve 7100; third pressure sensor 7200; fourth pressure sensor 7300;
电液比例多路阀8000;首联8100;第一进油联8200;第二进油联8300;第三进油 联8400;尾联8500。Electro-hydraulic proportional multi-way valve 8000; first connection 8100; first oil inlet connection 8200; second oil inlet connection 8300; third oil inlet connection 8400; tail connection 8500.
具体实施方式Detailed ways
下面详细描述本公开的实施例,所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的,旨在用于解释本公开,而不能理解为对本公开的限制。Embodiments of the present disclosure are described in detail below, examples of which are illustrated in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present disclosure and should not be construed as a limitation of the present disclosure.
下面参考附图描述本公开实施例的锚杆自动化施工方法。The automatic construction method of the bolt according to the embodiment of the present disclosure will be described below with reference to the accompanying drawings.
如图1所示,根据本公开实施例的锚杆自动化施工方法,包括以下步骤:As shown in FIG. 1 , the automated construction method for an anchor rod according to an embodiment of the present disclosure includes the following steps:
利用油压传感器采集油压信号,利用激光测距传感器采集钻箱的前进信号;The oil pressure signal is collected by the oil pressure sensor, and the forward signal of the drilling box is collected by the laser ranging sensor;
根据油压信号,控制支撑油缸驱动支撑板前进和停止移动,以便支撑巷道壁且为锚杆进行导向;According to the oil pressure signal, control the support cylinder to drive the support plate to move forward and stop, so as to support the roadway wall and guide the bolt;
在支撑板停止移动后,利用注水装置向锚杆内注水;After the support plate stops moving, use the water injection device to inject water into the bolt;
控制钻箱上的液压马达反转,以便驱动锚杆正转;Control the reverse rotation of the hydraulic motor on the drill box, so as to drive the bolt to rotate forward;
根据油压信号和前进信号中的至少一者,控制钻进油缸驱动钻箱前进和停止移动,以便正转的锚杆前进钻孔;According to at least one of the oil pressure signal and the advance signal, the drilling oil cylinder is controlled to drive the drill box to move forward and to stop moving, so that the forward-rotating anchor rod advances the drilling;
在锚杆前进钻孔的同时,控制锚注泵吸浆;Control the anchor pump to suck the grout while the anchor rod moves forward to drill the hole;
根据油压信号,控制液压马达停止反转;According to the oil pressure signal, control the hydraulic motor to stop the reverse rotation;
控制注水装置停止供水,控制锚注泵停止吸浆;Control the water injection device to stop water supply, and control the anchor injection pump to stop absorbing slurry;
控制锚注泵排浆,以便对锚杆锚注;Control the grouting of the anchor injection pump, so as to inject the anchor bolt;
在锚杆锚注后,控制液压马达正转,以便驱动预紧螺母反转,从而实现锚杆预紧;After the bolt is anchored, the hydraulic motor is controlled to rotate forward, so as to drive the preload nut to reverse, so as to realize the preload of the bolt;
根据油压信号,控制液压马达停止正转;Control the hydraulic motor to stop forward rotation according to the oil pressure signal;
在液压马达停止正转后,根据油压信号,控制钻进油缸驱动钻箱后退和停止移动,以便锚杆退回;和After the hydraulic motor stops rotating forward, according to the oil pressure signal, the drilling oil cylinder is controlled to drive the drill box to retreat and stop moving, so that the anchor rod is retracted; and
根据油压信号,控制支撑油缸驱动支撑板后退和停止移动,以便支撑板退回。According to the oil pressure signal, the supporting cylinder is controlled to drive the supporting plate to retreat and stop moving, so that the supporting plate can retreat.
根据本公开实施例的锚杆自动化施工方法,能够对锚杆进行自动预紧,且能够利用锚杆进行自动锚注,还能够利用支撑油缸和钻机油缸进行主动钻进,因此具有锚固效果好、自动化程度高、锚杆支护作业效率高、工人劳动强度低的优点。According to the automatic construction method of the anchor rod according to the embodiment of the present disclosure, the anchor rod can be automatically pre-tightened, the anchor rod can be used for automatic anchoring, and the support oil cylinder and the drilling oil cylinder can be used for active drilling, so the anchoring effect is good, It has the advantages of high degree of automation, high bolt support operation efficiency and low labor intensity of workers.
在一些实施例中,本公开实施例的锚杆自动化施工方法的油压传感器包括:In some embodiments, the oil pressure sensor of the bolt automated construction method of the embodiments of the present disclosure includes:
第一压力传感器和第二压力传感器,第一压力传感器设在支撑油缸的一个油路上,第二压力传感器设在支撑油缸的另一个油路上,以便监测支撑油缸的进给压力信号和退回压力信号;The first pressure sensor and the second pressure sensor, the first pressure sensor is set on one oil circuit of the support cylinder, and the second pressure sensor is set on the other oil circuit of the support cylinder, so as to monitor the feed pressure signal and the return pressure signal of the support cylinder ;
第三压力传感器和第四压力传感器,第三压力传感器设在钻进油缸的一个油路上,第四压力传感器设在钻进油缸的另一个油路上,以便监测钻进油缸的进给压力信号和退回压力信号;以及The third pressure sensor and the fourth pressure sensor, the third pressure sensor is arranged on one oil circuit of the drilling oil cylinder, and the fourth pressure sensor is arranged on the other oil circuit of the drilling oil cylinder, so as to monitor the feed pressure signal of the drilling oil cylinder and the return pressure signal; and
第五压力传感器,第五压力传感器设在液压马达的一个油路上,以便监测液压马达的 转动压力信号。The fifth pressure sensor is arranged on an oil circuit of the hydraulic motor to monitor the rotational pressure signal of the hydraulic motor.
在一些实施例中,本公开实施例的锚杆自动化施工方法的油压信号包括支撑油缸的进给压力信号和退回压力信号、钻进油缸的进给压力信号和退回压力信号以及液压马达的转动压力信号,钻箱的前进信号为钻箱的前进速度。In some embodiments, the oil pressure signal of the bolt automated construction method of the embodiment of the present disclosure includes a feed pressure signal and a retraction pressure signal of a support oil cylinder, a feed pressure signal and a retraction pressure signal of a drilling oil cylinder, and the rotation of the hydraulic motor Pressure signal, the forward signal of the drill box is the forward speed of the drill box.
在一些实施例中,根据油压信号,控制支撑油缸驱动支撑板前进和停止移动包括:监测并确定支撑油缸的进给压力小于第一阈值,控制支撑油缸驱动支撑板前进;和监测并确定支撑油缸的进给压力大于或等于第一阈值,控制支撑油缸驱动支撑板停止移动。In some embodiments, according to the oil pressure signal, controlling the support cylinder to drive the support plate to advance and stop the movement includes: monitoring and determining that the feed pressure of the support cylinder is less than a first threshold, controlling the support cylinder to drive the support plate to move forward; and monitoring and determining the support When the feeding pressure of the oil cylinder is greater than or equal to the first threshold value, the supporting oil cylinder is controlled to drive the supporting plate to stop moving.
可以理解的是,在支撑油缸达到极限位置时,支撑油缸的进给压力增大,支撑油缸的进给压力大于或等于第一阈值时,控制支撑油缸驱动支撑板停止移动。因此能够实现支撑油缸的自动进给。It can be understood that when the support cylinder reaches the limit position, the feed pressure of the support cylinder increases, and when the feed pressure of the support cylinder is greater than or equal to the first threshold, the support cylinder is controlled to drive the support plate to stop moving. Therefore, the automatic feeding of the support cylinder can be realized.
在一些实施例中,根据油压信号和前进信号中的至少一者,控制钻进油缸驱动钻箱前进和停止移动包括:监测并确定钻进油缸的进给压力小于第二阈值和/或监测并确定钻箱的前进速度大于或等于第三阈值,控制钻进油缸驱动钻箱前进;和监测并确定钻进油缸的进给压力大于或等于第二阈值和/或监测并确定钻箱的前进速度小于第三阈值,控制钻进油缸驱动钻箱停止移动。In some embodiments, according to at least one of the oil pressure signal and the advance signal, controlling the drilling cylinder to drive the drill box to advance and stop the movement includes: monitoring and determining that the feed pressure of the drilling cylinder is less than a second threshold and/or monitoring and determine that the forward speed of the drill box is greater than or equal to a third threshold, and control the drilling cylinder to drive the drill box to advance; and monitor and determine that the feed pressure of the drilling cylinder is greater than or equal to the second threshold and/or monitor and determine the advancement of the drill box When the speed is less than the third threshold, the drilling oil cylinder is controlled to drive the drilling box to stop moving.
可以理解的是,在钻进油缸达到极限位置时,钻进油缸的进给压力增大,而且钻箱的前进速度减小,在满足二者任一条件时,控制钻进油缸驱动钻箱停止移动。因此,能够实现钻进油缸的自动进给。It can be understood that when the drilling oil cylinder reaches the limit position, the feed pressure of the drilling oil cylinder increases, and the forward speed of the drill box decreases. When either condition is satisfied, the drilling oil cylinder is controlled to drive the drill box to stop. move. Therefore, automatic feeding of the drilling cylinder can be realized.
在一些实施例中,根据油压信号,控制液压马达停止反转包括:监测并确定液压马达的转动压力小于或等于第四阈值且稳定预设时间后,控制液压马达停止反转。In some embodiments, according to the oil pressure signal, controlling the hydraulic motor to stop reverse rotation includes: monitoring and determining that the rotational pressure of the hydraulic motor is less than or equal to a fourth threshold and stabilized for a preset time, and then controlling the hydraulic motor to stop reverse rotation.
可以理解的是,在钻进油缸停止进给后,钻孔工作未必完成,当液压马达的转动压力小于或等于第四阈值只能够确定钻孔基本完成,但钻孔内还可能有残留的砂石或泥土,当液压马达的转动压力稳定预设时间后,才能确定钻孔工作完成。因此,能够保证钻孔工作完成。It can be understood that after the drilling cylinder stops feeding, the drilling work may not be completed. When the rotational pressure of the hydraulic motor is less than or equal to the fourth threshold, it can only be determined that the drilling is basically completed, but there may be residual sand in the drilling. Stone or soil, when the rotational pressure of the hydraulic motor is stable for a preset time, the drilling work can be determined to be completed. Therefore, the completion of the drilling work can be assured.
在一些实施例中,根据油压信号,控制液压马达停止正转包括:监测并确定液压马达的转动压力大于或等于第五阈值,控制液压马达停止正转。In some embodiments, according to the oil pressure signal, controlling the hydraulic motor to stop forward rotation includes: monitoring and determining that the rotational pressure of the hydraulic motor is greater than or equal to a fifth threshold, and controlling the hydraulic motor to stop forward rotation.
可以理解的是,当预紧工作完成后,锚杆受到的阻力增大,液压马达的转动压力也会增大,当液压马达的转动压力大于或等于第五阈值,说明预紧工作完成,控制液压马达停止正转。因此,能够实现自动预紧。It can be understood that when the preloading work is completed, the resistance of the anchor rod increases, and the rotational pressure of the hydraulic motor will also increase. When the rotational pressure of the hydraulic motor is greater than or equal to the fifth threshold, it means that the preloading work is completed and the control The hydraulic motor stops rotating forward. Therefore, automatic preloading can be achieved.
在一些实施例中,根据油压信号,控制钻进油缸驱动钻箱后退和停止移动包括:监测并确定钻进油缸的退回压力小于第六阈值,控制钻进油缸驱动钻箱后退;和监测并确定钻进油缸的退回压力大于或等于第六阈值,控制钻进油缸驱动钻箱停止移动。In some embodiments, according to the oil pressure signal, controlling the drilling cylinder to drive the drill box to retreat and stop the movement includes: monitoring and determining that the retraction pressure of the drilling cylinder is less than a sixth threshold, and controlling the drilling cylinder to drive the drill box to retreat; It is determined that the retraction pressure of the drilling cylinder is greater than or equal to the sixth threshold, and the drilling cylinder is controlled to drive the drilling box to stop moving.
可以理解的是,在钻进油缸达到极限位置时,钻进油缸的退回压力增大,而且钻箱的后退速度减小,在满足二者任一条件时,控制钻进油缸驱动钻箱停止移动。因此,能够实 现钻进油缸的自动退回。It can be understood that when the drilling oil cylinder reaches the limit position, the retraction pressure of the drilling oil cylinder increases, and the retraction speed of the drill box decreases. When either condition is satisfied, the drilling oil cylinder is controlled to drive the drill box to stop moving. . Therefore, automatic retraction of the drilling cylinder can be realized.
在一些实施例中,根据油压信号,控制支撑油缸驱动支撑板后退和停止移动包括:监测并确定支撑油缸的退回压力小于第七阈值,控制支撑油缸驱动支撑板后退;和监测并确定支撑油缸的退回压力大于或等于第七阈值,控制支撑油缸驱动支撑板停止移动。In some embodiments, according to the oil pressure signal, controlling the support cylinder to drive the support plate to retreat and stop the movement includes: monitoring and determining that the retraction pressure of the support cylinder is less than a seventh threshold, and controlling the support cylinder to drive the support plate to retreat; and monitoring and determining the support cylinder The retracting pressure is greater than or equal to the seventh threshold value, and the support oil cylinder is controlled to drive the support plate to stop moving.
可以理解的是,在支撑油缸达到极限位置时,支撑油缸的退回压力增大,支撑油缸的退回压力大于或等于第一阈值时,说明支撑板已经退回到指定位置,控制支撑油缸驱动支撑板停止移动。因此能够实现支撑油缸的自动退回。It can be understood that when the support cylinder reaches the limit position, the return pressure of the support cylinder increases, and when the return pressure of the support cylinder is greater than or equal to the first threshold, it means that the support plate has returned to the designated position, and the support cylinder is controlled to drive the support plate to stop. move. Therefore, the automatic retraction of the support cylinder can be realized.
下面参考图2-图18描述锚杆自动化施工装置。The automatic bolt construction device will be described below with reference to FIGS. 2 to 18 .
需要说明的是,本公开实施例的锚杆自动化施工方法,依靠锚杆自动化施工装置完成。It should be noted that, the automatic bolt construction method of the embodiment of the present disclosure is completed by means of an automatic bolt construction device.
锚杆自动化施工装置包括钻箱5000、液压油缸、信号检测器、钻架和控制器,钻箱5000、液压油缸和信号检测器均设在钻架上。The bolt automatic construction device includes drill box 5000, hydraulic oil cylinder, signal detector, drill frame and controller. Drill box 5000, hydraulic oil cylinder and signal detector are all arranged on the drill frame.
如图2-图4所示,液压油缸包括支撑油缸6000和钻进油缸7000。As shown in FIGS. 2-4 , the hydraulic cylinder includes a support cylinder 6000 and a drilling cylinder 7000 .
支撑油缸6000用于支撑巷道壁且为锚杆进行导向。钻进油缸7000用于驱动钻箱5000向邻近或远离巷道壁的方向上移动。也就是说,支撑油缸6000支撑到巷道壁,钻箱5000带动锚杆转动,钻进油缸7000带动钻箱5000进行钻孔。The support cylinder 6000 is used to support the roadway wall and guide the bolt. The drilling oil cylinder 7000 is used to drive the drilling box 5000 to move in a direction adjacent to or away from the roadway wall. That is to say, the supporting oil cylinder 6000 is supported to the roadway wall, the drilling box 5000 drives the bolt to rotate, and the drilling oil cylinder 7000 drives the drilling box 5000 to drill.
如图2所示,信号检测器包括油压传感器和激光测距传感器中的至少一者,信号检测器用于检测钻箱5000的钻进状态。控制器能够接收信号检测器的反馈信号,且用于控制钻进油缸7000的工作状态。As shown in FIG. 2 , the signal detector includes at least one of an oil pressure sensor and a laser ranging sensor, and the signal detector is used to detect the drilling state of the drill box 5000 . The controller can receive the feedback signal of the signal detector, and is used to control the working state of the drilling oil cylinder 7000 .
因此,锚杆自动化施工装置能够控制钻箱5000主动钻进和退回。Therefore, the bolt automatic construction device can control the drilling box 5000 to actively drill and retreat.
如图8-图18所示,钻箱5000包括基座1、驱动器2、第一轴10、第二轴20和锚杆9。As shown in FIGS. 8-18 , the drill box 5000 includes a base 1 , a driver 2 , a first shaft 10 , a second shaft 20 and an anchor rod 9 .
第一轴10可转动地安装在基座1上,第一轴10具有在其轴向上相对的第一端11和第二端12,第一轴10上设有沿其轴向贯通的第一通孔13。The first shaft 10 is rotatably mounted on the base 1, the first shaft 10 has a first end 11 and a second end 12 opposite to each other in its axial direction, and the first shaft 10 is provided with a first end 11 penetrating along its axial direction. A through hole 13 .
驱动器2与第一轴10相连以便驱动第一轴10转动,驱动器为液压箱。The driver 2 is connected with the first shaft 10 to drive the first shaft 10 to rotate, and the driver is a hydraulic box.
第二轴20沿其轴向可移动地插装在第一通孔13内,第二轴20具有邻近第一轴10的第一端11的初始位置。第二轴20的至少一部分与第一通孔13密封配合,第二轴20上设有沿其轴向贯通的多个第二通孔23,多个第二通孔23间隔开地设置,每个第二通孔23内均设有止回阀5。The second shaft 20 is movably inserted into the first through hole 13 along its axial direction, and the second shaft 20 has an initial position adjacent to the first end 11 of the first shaft 10 . At least a part of the second shaft 20 is in sealing fit with the first through hole 13 , the second shaft 20 is provided with a plurality of second through holes 23 penetrating along its axial direction, and the plurality of second through holes 23 are spaced apart and each Each of the second through holes 23 is provided with a check valve 5 therein.
锚杆9包括杆体95、钻头96、预紧螺母92和限位块91。杆体95与第一轴10同轴。杆体95上设有沿其轴向贯通的第三通孔953,第三通孔953能够与每个第二通孔23连通。The anchor rod 9 includes a rod body 95 , a drill bit 96 , a preload nut 92 and a limit block 91 . The rod body 95 is coaxial with the first shaft 10 . The rod body 95 is provided with a third through hole 953 penetrating along its axial direction, and the third through hole 953 can communicate with each of the second through holes 23 .
杆体95在其轴向上与第二轴20间隔开,杆体95在其轴向上相对第二轴20邻近第一轴10的第一端11设置,限位块91在杆体95的轴向位于预紧螺母92和第二轴20之间。The rod body 95 is spaced apart from the second shaft 20 in its axial direction, the rod body 95 is disposed adjacent to the first end 11 of the first shaft 10 relative to the second shaft 20 in its axial direction, and the limit block 91 is located in the axial direction of the rod body 95 . between the preload nut 92 and the second shaft 20 .
杆体95的外周面上设有外螺纹,预紧螺母92螺纹配合在杆体95上并与第一轴10密封相连。限位块91沿第一轴10的轴向可移动地设在第一通孔13内并与杆体95相连。预紧螺母92和限位块91中的每一者具有在锚杆9的轴向上相对的第一面和第二面。第一轴 10驱动预紧螺母92沿第一方向转动时,限位块91的第一面与预紧螺母92的第二面止抵,以便预紧螺母92带动杆体95沿第一方向转动。第一轴10驱动预紧螺母92沿与第一方向相反的第二方向转动时,预紧螺母92对杆体95施加背向第一轴10的第一端11的预紧拉力,限位块91能够顶推第二轴20使的第二轴20背向第一轴10的第一端11移动。An outer thread is provided on the outer peripheral surface of the rod body 95 , and the pre-tightening nut 92 is threadedly fitted on the rod body 95 and is connected to the first shaft 10 in a sealing manner. The limiting block 91 is movably disposed in the first through hole 13 along the axial direction of the first shaft 10 and is connected with the rod body 95 . Each of the preload nut 92 and the stopper 91 has a first face and a second face opposite in the axial direction of the anchor rod 9 . When the first shaft 10 drives the preload nut 92 to rotate in the first direction, the first surface of the limiting block 91 abuts against the second surface of the preload nut 92, so that the preload nut 92 drives the rod body 95 to rotate in the first direction. When the first shaft 10 drives the preload nut 92 to rotate in the second direction opposite to the first direction, the preload nut 92 exerts a preload force on the rod body 95 away from the first end 11 of the first shaft 10 , and the limit block 91 The second shaft 20 can be pushed to move away from the first end 11 of the first shaft 10 .
钻箱进行锚杆支护作业的过程如下:The process of the drilling box for the bolt support operation is as follows:
首先,利用驱动器2驱动第一轴10沿第一方向转动,通过第一轴10驱动预紧螺母92沿第一方向转动,从而通过预紧螺母92带动杆体95沿第一方向转动,进而利用锚杆9的钻头96钻孔。在钻孔过程中,向第二轴20的至少一个第二通孔23内通高压水,该高压水经止回阀5进入第三通孔953内并从钻头96处流出,以排出煤渣。由于第二轴20与第一通孔13之间密封、锚杆9与第一通孔13之间密封,因此,高压水不会外流。First, the driver 2 is used to drive the first shaft 10 to rotate in the first direction, and the preload nut 92 is driven to rotate in the first direction through the first shaft 10, so as to drive the rod body 95 to rotate in the first direction through the preload nut 92, and then use the anchor The drill bit 96 of the rod 9 drills the hole. During the drilling process, high pressure water is passed into at least one second through hole 23 of the second shaft 20 , the high pressure water enters the third through hole 953 through the check valve 5 and flows out from the drill bit 96 to discharge the cinder. Due to the sealing between the second shaft 20 and the first through hole 13 and the sealing between the anchor rod 9 and the first through hole 13 , high-pressure water will not flow out.
然后,钻孔完成后,驱动器2停止转动,同时,停止向第二通孔23内通高压水。向至少一个第二通孔23内通锚固剂,该锚固剂经止回阀5进入第三通孔953内并最终进入到锚杆9的杆体95的第三通孔953以及杆体95与围岩之间的间隙中。由于第二轴20与第一通孔13之间密封、锚杆9与第一通孔13之间密封,锚固剂不会外流。通过第三通孔953向钻孔内通入设定量的锚固剂后,停止向第三通孔953内通锚固剂。Then, after the drilling is completed, the driver 2 stops rotating, and at the same time, the high-pressure water flow into the second through hole 23 is stopped. An anchoring agent is passed into the at least one second through hole 23, the anchoring agent enters the third through hole 953 through the check valve 5 and finally enters the third through hole 953 of the rod body 95 of the anchor rod 9 and the rod body 95 and the surrounding rock. in the gap between. Due to the sealing between the second shaft 20 and the first through hole 13 and the sealing between the anchor rod 9 and the first through hole 13 , the anchoring agent will not flow out. After a set amount of anchoring agent is passed into the drilled hole through the third through hole 953 , the anchoring agent is stopped to pass into the third through hole 953 .
最后,待钻孔内的锚固剂凝固后,利用驱动器2驱动第一轴10沿第二方向转动,通过第一轴10驱动预紧螺母92沿第二方向转动,从而使预紧螺母92对杆体95施加背向第一轴10的第一端11的预紧拉力,实现对锚杆9的预紧。在预紧过程中,杆体95和限位块91中的每一者朝向第一轴10的第一端11移动,限位块91能够顶推第二轴20背向第一轴10的第一端11移动,以免第二轴20影响锚杆9的预紧。Finally, after the anchoring agent in the drilled hole is solidified, the driver 2 is used to drive the first shaft 10 to rotate in the second direction, and the first shaft 10 drives the preload nut 92 to rotate in the second direction, so that the preload nut 92 is opposite to the rod body. The 95 applies a pre-tensioning force facing away from the first end 11 of the first shaft 10 to realize the pre-tensioning of the anchor rod 9 . During the preloading process, each of the rod body 95 and the limit block 91 moves toward the first end 11 of the first shaft 10 , and the limit block 91 can push the second shaft 20 away from the first shaft 10 . The end 11 is moved so that the second shaft 20 does not interfere with the preload of the bolt 9 .
由此,利用钻箱可以实现锚杆支护作业中的钻孔、锚固和预紧作业,作业过程中不需要拆卸钻杆,且不需要进行不同机具的切换。与相关技术中的锚杆支护作业相比,不仅有效的缩短了作业时长,提高了锚杆支护作业效率,而且降低了工人的劳动强度。Therefore, the drilling box can be used to realize the drilling, anchoring and pre-tightening operations in the bolt support operation, and the drill pipe does not need to be disassembled during the operation, and there is no need to switch between different tools. Compared with the bolt support operation in the related art, it not only effectively shortens the operation time, improves the bolt support operation efficiency, but also reduces the labor intensity of workers.
在通过第二通孔23向钻孔内注锚固剂时,锚固剂依次经第二通孔23、止回阀5、第一通孔13和第三通孔953,最终流入钻孔内。根据公开实施例的多功能锚杆支护施工装置1000利用第二轴20沿其轴向可移动,可以将第二轴20的初始位置设置的距离锚杆9较近,由此,不仅可以减少第一通孔13内的锚固剂的量,节省锚固剂用量;而且可以降低第一通孔13内的锚固剂的厚度,避免锚固剂凝固后第一通孔13内凝固后的锚固剂堵塞第一通孔13,影响多功能锚杆支护施工装置1000的下次作业。When the anchoring agent is injected into the drilled hole through the second through hole 23 , the anchoring agent passes through the second through hole 23 , the check valve 5 , the first through hole 13 and the third through hole 953 in sequence, and finally flows into the drilled hole. The multifunctional bolt support construction device 1000 according to the disclosed embodiment utilizes the second shaft 20 to be movable along its axial direction, so that the initial position of the second shaft 20 can be set closer to the bolt 9, thereby not only reducing the The amount of the anchoring agent in the first through hole 13 saves the amount of anchoring agent; and the thickness of the anchoring agent in the first through hole 13 can be reduced, so as to prevent the solidified anchoring agent in the first through hole 13 from blocking the first through hole 13 after the anchoring agent is solidified. A through hole 13 affects the next operation of the multifunctional bolt support construction device 1000 .
在一些实施例中,如图17和图18所示,锚杆还包括用于混合锚固剂的混流器。杆体包括第一段954和第二段955,第一段954在杆体的轴向上邻近第二轴,第二段955在杆体的轴向上远离第二轴,外螺纹设在第一段954的外周面,第二段955上设置有螺旋状横肋。混流器设在第三通孔的与第一段954相对应的部分内,混流器包括固连为一体的中心轴和螺旋状叶片,中心轴与杆体同轴设置,螺旋状叶片围绕中心轴设置。旋状横肋有助于 锚杆的钻进,旋流器能够对锚固剂进行混合,因此,具有钻进效率高、锚固效果好的优点。In some embodiments, as shown in Figures 17 and 18, the bolt further includes a mixer for mixing the anchoring agent. The rod body includes a first section 954 and a second section 955, the first section 954 is adjacent to the second shaft in the axial direction of the rod body, the second section 955 is away from the second shaft in the axial direction of the rod body, and the external thread is provided in the first section 954 The outer peripheral surface of the second section 955 is provided with a helical transverse rib. The mixer is arranged in the part corresponding to the first section 954 of the third through hole. The mixer includes a central shaft and a helical blade that are fixedly connected as a whole. The central shaft is coaxial with the rod body, and the helical blades are arranged around the central shaft. . The spiral transverse rib is helpful for the drilling of the bolt, and the cyclone can mix the anchoring agent, so it has the advantages of high drilling efficiency and good anchoring effect.
在一些实施例中,如图2-图7所示,锚杆自动化施工装置还包括注水装置、锚注泵和输浆装置。In some embodiments, as shown in FIGS. 2-7 , the automatic bolt construction device further includes a water injection device, an anchor injection pump and a slurry delivery device.
如图3所示,注水装置包括注水管5200。注水管5200上设有电磁水球阀,注水管5200的一端与水箱相连,注水管5200的另一端与锚杆通过锚杆连接管5300相连。因此,注水管5200能够在锚杆进行钻孔时对锚杆进行降温,提高安全性和可靠性。As shown in FIG. 3 , the water injection device includes a water injection pipe 5200 . The water injection pipe 5200 is provided with an electromagnetic water ball valve, one end of the water injection pipe 5200 is connected to the water tank, and the other end of the water injection pipe 5200 is connected to the bolt through the bolt connecting pipe 5300 . Therefore, the water injection pipe 5200 can cool the bolt when the bolt is drilling, thereby improving safety and reliability.
如图2和图3所示,输浆装置包括第一换向阀2100、第一储存箱3500、第二储存箱3600、第一进浆管3300、第一注浆管3100、第二进浆管3400和第二注浆管3200。As shown in Figures 2 and 3, the slurry delivery device includes a first reversing valve 2100, a first storage tank 3500, a second storage tank 3600, a first slurry feeding pipe 3300, a first grouting pipe 3100, and a second slurry feeding pipe Tube 3400 and second grouting tube 3200.
如图2所示,第一换向阀2100用于控制第一活塞杆的上下移动,第一储存箱3500用于储存锚固剂A组分,第二储存箱3600用于储存锚固剂B组分。As shown in FIG. 2 , the first reversing valve 2100 is used to control the up and down movement of the first piston rod, the first storage tank 3500 is used to store the component A of the anchoring agent, and the second storage tank 3600 is used to store the component B of the anchoring agent .
第一进浆管3300的一端与第一储存箱3500相连,第一进浆管3300的另一端与第一进口管相连,第一注浆管3100的一端与第一出口管相连,第一注浆管3100的另一端与多个第二通孔中的一个相连,以便将第一储存箱3500内的锚固剂A组分通过第一柱塞腔注入到锚杆内,从而将锚固剂A组分适于通过锚杆注入到巷道壁内。One end of the first grouting pipe 3300 is connected to the first storage tank 3500, the other end of the first grouting pipe 3300 is connected to the first inlet pipe, one end of the first grouting pipe 3100 is connected to the first outlet pipe, and the first The other end of the slurry pipe 3100 is connected to one of the plurality of second through holes, so that the anchoring agent A component in the first storage tank 3500 is injected into the bolt through the first plunger cavity, so that the anchoring agent A component is injected into the anchor rod. It is suitable for injection into the roadway wall through the bolt.
第二进浆管3400的一端与第二储存箱3600相连,第二进浆管3400的另一端与第二进口管相连,第二注浆管3200的一端与第二出口管相连,第二注浆管3200的另一端与多个第二通孔中的另一个相连,以便将第二储存箱3600内的锚固剂B组分通过第二柱塞腔注入到锚杆内,从而将锚固剂B组分适于通过锚杆注入到巷道壁内。One end of the second slurry feeding pipe 3400 is connected to the second storage tank 3600, the other end of the second slurry feeding pipe 3400 is connected to the second inlet pipe, one end of the second slurry feeding pipe 3200 is connected to the second outlet pipe, and the second injection pipe 3200 is connected to the second outlet pipe. The other end of the slurry pipe 3200 is connected with another one of the plurality of second through holes, so that the anchoring agent B component in the second storage tank 3600 is injected into the anchor rod through the second plunger cavity, so as to inject the anchoring agent B into the anchor rod. The components are suitable for injection into the roadway wall through the bolt.
如图5-图7所示,锚注泵1000包括集成缸体100、第一柱塞130、第二柱塞140、联动件200和第一活塞杆120。As shown in FIGS. 5-7 , the anchor pump 1000 includes an integrated cylinder 100 , a first plunger 130 , a second plunger 140 , a linkage 200 and a first piston rod 120 .
如图5所示,集成缸体100具有活塞腔110、第一柱塞腔101、第二柱塞腔102、第一进口管103、第一出口管104、第二进口管105和第二出口管106,第一进口管103和第一出口管104中的每一者与第一柱塞腔101的底部连通,第二进口管105和第二出口管106中的每一者与第二柱塞腔102的底部连通,第一柱塞腔101和第二柱塞腔102在左右方向上间隔布置。As shown in FIG. 5 , the integrated cylinder 100 has a piston cavity 110 , a first plunger cavity 101 , a second plunger cavity 102 , a first inlet pipe 103 , a first outlet pipe 104 , a second inlet pipe 105 and a second outlet Tube 106, each of first inlet tube 103 and first outlet tube 104 communicates with the bottom of first plunger cavity 101, and each of second inlet tube 105 and second outlet tube 106 communicates with the second column The bottoms of the plug chambers 102 communicate with each other, and the first and second piston chambers 101 and 102 are arranged at intervals in the left-right direction.
活塞腔110在左右方向上位于第一柱塞腔101和第二柱塞腔102之间,且第一柱塞腔101和第二柱塞腔102关于活塞腔110的中心线左右对称。The piston cavity 110 is located between the first plunger cavity 101 and the second plunger cavity 102 in the left-right direction, and the first plunger cavity 101 and the second plunger cavity 102 are symmetrical about the center line of the piston cavity 110 .
第一进口管103和第一出口管104在左右方向上相对设置,第二进口管105和第二出口管106在左右方向上相对设置。The first inlet pipe 103 and the first outlet pipe 104 are arranged opposite to each other in the left-right direction, and the second inlet pipe 105 and the second outlet pipe 106 are arranged opposite to each other in the left-right direction.
第一柱塞130的至少部分伸入第一柱塞腔101,且第一柱塞能够相对集成缸体100在上下方向上移动,以便锚固剂从第一进口管103进入第一柱塞腔101的底部且从第一出口管104排出。At least part of the first plunger 130 protrudes into the first plunger cavity 101 , and the first plunger can move up and down relative to the integrated cylinder 100 , so that the anchoring agent enters the first plunger cavity 101 from the first inlet pipe 103 at the bottom and exit from the first outlet pipe 104 .
第二柱塞140的至少部分伸入第二柱塞腔102,且第二柱塞能够相对集成缸体100在上下方向上移动,以便锚固剂从第二进口管105进入第二柱塞腔102的底部且从第二出口 管106排出。At least part of the second plunger 140 protrudes into the second plunger cavity 102 , and the second plunger can move up and down relative to the integrated cylinder 100 , so that the anchoring agent enters the second plunger cavity 102 from the second inlet pipe 105 at the bottom and exit from the second outlet pipe 106 .
可以理解的是,第一进口管103、第一出口管104、第二进口管105和第二出口管106均可以设置单向阀,以便控制一种锚固剂从第一进口管103进入第一柱塞腔101的底部且从第一出口管104排出,另一种锚固剂从第二进口管105进入第二柱塞腔102的底部且从第二出口管106排出。It can be understood that, the first inlet pipe 103, the first outlet pipe 104, the second inlet pipe 105 and the second outlet pipe 106 can all be provided with one-way valves, so as to control an anchoring agent from the first inlet pipe 103 to enter the first The bottom of the plunger cavity 101 is discharged from the first outlet tube 104 , and another anchoring agent enters the bottom of the second plunger cavity 102 from the second inlet tube 105 and is discharged from the second outlet tube 106 .
本公开的实施例中,如图2所示,本公开实施例的锚杆自动化施工装置包括第一单向阀3110、第二单向阀3210、第三单向阀3310和第四单向阀3410。In the embodiment of the present disclosure, as shown in FIG. 2 , the bolt automatic construction device of the embodiment of the present disclosure includes a first one-way valve 3110 , a second one-way valve 3210 , a third one-way valve 3310 and a fourth one-way valve 3410.
第一单向阀3110设在第一注浆管3100上,以便锚固剂A组分注入到锚杆内。第二单向阀3210设在第二注浆管3200上,以便锚固剂B组分注入到锚杆内。第三单向阀3310设在第一进浆管3300上,以便锚固剂A组分进入到第一柱塞腔内。第四单向阀3410设在第二进浆管3400上,以便锚固剂B组分进入到第二柱塞腔内。The first one-way valve 3110 is provided on the first grouting pipe 3100, so that the component A of the anchoring agent is injected into the bolt. The second one-way valve 3210 is provided on the second grouting pipe 3200, so that the B component of the anchoring agent is injected into the bolt. The third one-way valve 3310 is provided on the first slurry feeding pipe 3300, so that the component A of the anchoring agent can enter the first plunger cavity. The fourth one-way valve 3410 is provided on the second slurry feeding pipe 3400, so that the B component of the anchoring agent can enter the second plunger cavity.
联动件200位于集成缸体100的上方,第一活塞杆120、第一柱塞130和第二柱塞140中的每一者与联动件200相连,第一活塞杆120的至少部分位于活塞腔110内,且第一活塞杆120能够在进出活塞腔110的液压油驱动下相对集成缸体100上下移动,以便驱动联动件200上下移动,从而带动第一柱塞130和第二柱塞140中的每一者上下移动。The linkage 200 is located above the integrated cylinder 100 , each of the first piston rod 120 , the first plunger 130 and the second plunger 140 is connected to the linkage 200 , and at least part of the first piston rod 120 is located in the piston cavity 110, and the first piston rod 120 can move up and down relative to the integrated cylinder 100 under the driving of hydraulic oil entering and exiting the piston cavity 110, so as to drive the linkage 200 to move up and down, thereby driving the first plunger 130 and the second plunger 140. Each of them moves up and down.
第一活塞杆与第一柱塞和第二柱塞集成在集成缸体上,减小了该锚注泵1000的尺寸,而且第一活塞杆通过液压油驱动,不受气压影响,结构简单、使用方便、制作和维护成本低。The first piston rod, the first plunger and the second plunger are integrated on the integrated cylinder, reducing the size of the anchor pump 1000, and the first piston rod is driven by hydraulic oil and is not affected by air pressure, and has a simple structure, Easy to use, low cost to make and maintain.
此外,锚杆自动化施工装置能够利用锚杆内的混流器97将锚固剂的A组分和B组分1:1混合均匀,使锚固剂A组分和锚固剂B组分严格按照1:1的比例注入到巷道壁内,能够提高锚固效果。In addition, the bolt automatic construction device can use the mixer 97 in the bolt to mix the A component and the B component of the anchoring agent 1:1 uniformly, so that the anchoring agent component A and the anchoring agent component B are strictly in accordance with 1:1 The proportion of injection into the roadway wall can improve the anchoring effect.
如图5-图7所示,锚注泵1000的第一活塞杆120的下端为伸入活塞腔110内的密封塞121,第一活塞杆120的上端为与联动件200相连的第一连接杆122,第一柱塞130的上端为与联动件200相连的第二连接杆131,第二柱塞140的上端为与联动件200相连的第三连接杆141。As shown in FIGS. 5-7 , the lower end of the first piston rod 120 of the anchor pump 1000 is a sealing plug 121 extending into the piston cavity 110 , and the upper end of the first piston rod 120 is a first connection with the linkage 200 Rod 122 , the upper end of the first plunger 130 is the second connecting rod 131 connected with the linkage 200 , and the upper end of the second plunger 140 is the third connecting rod 141 connected with the linkage 200 .
如图5所示,联动件200包括第一连接孔201、第二连接孔202和第三连接孔203。As shown in FIG. 5 , the linkage 200 includes a first connection hole 201 , a second connection hole 202 and a third connection hole 203 .
第一连接杆122伸入第一连接孔201以与联动件200相连,且第一连接杆122伸入第一连接孔201的长度可调。The first connecting rod 122 extends into the first connecting hole 201 to be connected with the linkage 200 , and the length of the first connecting rod 122 extending into the first connecting hole 201 is adjustable.
本公开的实施例中,第一连接杆122为螺纹杆,第一连接孔201为与螺纹杆配合的螺纹孔,以便调节第二连接杆131伸入第二连接孔202的长度。In the embodiment of the present disclosure, the first connecting rod 122 is a threaded rod, and the first connecting hole 201 is a threaded hole matched with the threaded rod, so as to adjust the length of the second connecting rod 131 extending into the second connecting hole 202 .
第二连接杆131伸入第二连接孔202以与联动件200相连。本公开的实施例中,第二连接杆131穿过第二连接孔202,且第二连接杆131的上端设有外螺纹且与第一螺母210配合,第二连接杆131的下端设第一限位部,第一螺母210位于联动件200上方且止抵联动件200的上表面,第一限位部位于联动件200的下方且止抵联动件200的下表面,以便 限定第二连接杆131伸入第二连接孔202的长度。The second connecting rod 131 extends into the second connecting hole 202 to be connected with the linking member 200 . In the embodiment of the present disclosure, the second connecting rod 131 passes through the second connecting hole 202 , the upper end of the second connecting rod 131 is provided with an external thread and is matched with the first nut 210 , and the lower end of the second connecting rod 131 is provided with the first nut 210 . Limiting portion, the first nut 210 is located above the linkage member 200 and abuts against the upper surface of the linkage member 200, the first limiting portion is located below the linkage member 200 and abuts against the lower surface of the linkage member 200, so as to define the second connecting rod 131 extends into the length of the second connection hole 202 .
第三连接杆141伸入第三连接孔203以与联动件200相连。本公开的实施例中,第三连接杆141穿过第三连接孔203,且第三连接杆141的上端设有外螺纹且与第二螺母220配合,第三连接杆141的下端设第二限位部,第二螺母220位于联动件200上方且止抵联动件200的上表面,第二限位部位于联动件200的下方且止抵联动件200的下表面,以便限定第三连接杆141伸入第三连接孔203的长度。The third connecting rod 141 extends into the third connecting hole 203 to be connected with the linking member 200 . In the embodiment of the present disclosure, the third connecting rod 141 passes through the third connecting hole 203 , the upper end of the third connecting rod 141 is provided with an external thread and is matched with the second nut 220 , and the lower end of the third connecting rod 141 is provided with a second Limiting portion, the second nut 220 is located above the linkage member 200 and abuts against the upper surface of the linkage member 200, the second limiting portion is located below the linkage member 200 and abuts against the lower surface of the linkage member 200, so as to define the third connecting rod 141 extends into the length of the third connection hole 203 .
锚注泵1000的第一连接杆122伸入第一连接孔201的长度可调,也就是可以调节联动件200相对第一活塞杆120的高度,而且联动件200与第一柱塞130、第二柱塞140的相对高度不变。从而在第一活塞杆120的一个往复行程内,第一柱塞130和第二柱塞140的行程能够调节,从而能够调节在第一活塞杆120的一个往复行程内,锚注泵1000泵送的锚固剂的体积。The length of the first connecting rod 122 of the anchor pump 1000 extending into the first connecting hole 201 can be adjusted, that is, the height of the linkage 200 relative to the first piston rod 120 can be adjusted, and the linkage 200 and the first plunger 130, the first piston rod 120 can be adjusted. The relative heights of the two plungers 140 remain unchanged. Therefore, within one reciprocating stroke of the first piston rod 120, the strokes of the first plunger 130 and the second plunger 140 can be adjusted, so that within one reciprocating stroke of the first piston rod 120, the anchor pump 1000 can pump volume of anchoring agent.
如图5所示,锚注泵1000还包括第一导向密封套150、第二导向密封套160、第三导向密封套170和盖板180。As shown in FIG. 5 , the anchor pump 1000 further includes a first guide seal sleeve 150 , a second guide seal sleeve 160 , a third guide seal sleeve 170 and a cover plate 180 .
第一导向密封套150位于活塞腔110内且设在活塞腔110的上部,以便封堵活塞腔110的上部,第一活塞杆120穿过第一导向密封套150。The first guide sealing sleeve 150 is located in the piston cavity 110 and is provided on the upper part of the piston cavity 110 so as to block the upper part of the piston cavity 110 , and the first piston rod 120 passes through the first guide sealing sleeve 150 .
第二导向密封套160位于第一柱塞腔101内且设在第一柱塞腔101的上部,以便封堵第一柱塞腔101的上部,第一柱塞穿过第二导向密封套160。The second guide sealing sleeve 160 is located in the first plunger cavity 101 and is provided on the upper part of the first plunger cavity 101 so as to block the upper part of the first plunger cavity 101 , and the first plunger passes through the second guide sealing sleeve 160 .
第三导向密封套170位于第二柱塞腔102内且设在第二柱塞腔102的上部,以便封堵第二柱塞腔102的上部,第二柱塞穿过第三导向密封套170。The third guide sealing sleeve 170 is located in the second plunger cavity 102 and is provided on the upper part of the second plunger cavity 102 so as to block the upper part of the second plunger cavity 102 , and the second plunger passes through the third guide sealing sleeve 170 .
盖板180设在集成缸体100的上端,盖板180与集成缸体100通过螺钉固定连接,以便限位第一导向密封套150、第二导向密封套160和第三限位密封套。The cover plate 180 is provided on the upper end of the integrated cylinder block 100, and the cover plate 180 is fixedly connected with the integrated cylinder block 100 by screws, so as to limit the first guide sealing sleeve 150, the second guide sealing sleeve 160 and the third limit sealing sleeve.
在一些实施例中,如图6和图7所示,锚注泵1000还包括进出油件300、第一进出油管310和第二进出油管320。In some embodiments, as shown in FIGS. 6 and 7 , the anchor pump 1000 further includes an oil inlet and outlet member 300 , a first oil inlet and outlet pipe 310 and a second oil inlet and outlet pipe 320 .
进出油件300固定在集成缸体100的一侧,进出油件300具有第一进出油口301和第二进出油口302。第一进出油管310的一端与活塞腔110的有杆腔111连通,第一进出油管310的另一端与第一进出油口301连通,第二进出油管320的一端与活塞腔110的无杆腔112连通,第二进出油管320的另一端与第二进出油口302连通,以便液压油进出活塞腔110。The oil inlet and outlet member 300 is fixed on one side of the integrated cylinder block 100 , and the oil inlet and outlet member 300 has a first oil inlet and outlet port 301 and a second oil inlet and outlet port 302 . One end of the first oil inlet and outlet pipe 310 is communicated with the rod cavity 111 of the piston chamber 110 , the other end of the first oil inlet and outlet pipe 310 is communicated with the first oil inlet and outlet port 301 , and one end of the second oil inlet and outlet pipe 320 is connected with the rodless cavity of the piston chamber 110 . 112 , and the other end of the second oil inlet and outlet pipe 320 is communicated with the second oil inlet and outlet port 302 , so that the hydraulic oil enters and leaves the piston cavity 110 .
锚注泵1000利用液压系统代替气压系统驱动第一柱塞130和第二柱塞140工作,不受气压影响,结构简单、便于控制。The anchor pump 1000 uses a hydraulic system instead of an air pressure system to drive the first plunger 130 and the second plunger 140 to work, is not affected by air pressure, has a simple structure, and is easy to control.
在一些实施例中,如图3所示,锚杆自动化施工装置还包括第二换向阀、第三换向阀和第四换向阀。第二换向阀用于控制钻进油缸7000的第二活塞杆伸出或退回。第三换向阀用于控制支撑油缸6000的第三活塞杆伸出或退回。第四换向阀用于控制液压马达5100正转或反转。In some embodiments, as shown in FIG. 3 , the automatic bolt construction device further includes a second reversing valve, a third reversing valve and a fourth reversing valve. The second reversing valve is used to control the extension or retraction of the second piston rod of the drilling oil cylinder 7000 . The third reversing valve is used to control the extension or retraction of the third piston rod of the support oil cylinder 6000 . The fourth reversing valve is used to control the forward or reverse rotation of the hydraulic motor 5100 .
在一些实施例中,如图2所示,第一换向阀2100具有进油口2110、第一工作油口2120、第二工作油口2130和泄油口2140。进油口2110与油源P连通,泄油口2140与油箱T连通,第一工作油口2120与第一进出油口301连通,第二工作油口2130与第二进出油口302连通。由此,第一换向阀2100能够控制第一活塞杆的上下移动。In some embodiments, as shown in FIG. 2 , the first reversing valve 2100 has an oil inlet port 2110 , a first working oil port 2120 , a second working oil port 2130 and an oil drain port 2140 . The oil inlet 2110 is communicated with the oil source P, the oil drain port 2140 is communicated with the fuel tank T, the first working oil port 2120 is communicated with the first oil inlet and outlet 301 , and the second working oil port 2130 is communicated with the second oil inlet and outlet 302 . Thereby, the first selector valve 2100 can control the vertical movement of the first piston rod.
如图2所示,进油口2110与油源P之间的油路上设有调速阀2200,第一工作油口2120与第一进出油口301之间的油路上设有第一溢流阀2300,第二工作油口2130与第二进出油口302之间的油路上设有第二溢流阀2400。As shown in FIG. 2 , a speed regulating valve 2200 is provided on the oil circuit between the oil inlet 2110 and the oil source P, and a first overflow is provided on the oil circuit between the first working oil port 2120 and the first oil inlet and outlet 301 The valve 2300 is provided with a second relief valve 2400 on the oil circuit between the second working oil port 2130 and the second oil inlet and outlet ports 302 .
调速阀2200能够限定进入进油口2110的液压油流量和压力不变,有利于第一换向阀2100及锚注泵1000的工作稳定性。The speed regulating valve 2200 can limit the flow and pressure of the hydraulic oil entering the oil inlet 2110 to remain unchanged, which is beneficial to the working stability of the first reversing valve 2100 and the anchor pump 1000 .
第一溢流阀2300和第二溢流阀2400能够避免锚注泵1000的活塞腔内的压力过大,能够对锚注泵1000进行保护,提高安全性和稳定性。The first relief valve 2300 and the second relief valve 2400 can prevent the pressure in the piston cavity of the anchor pump 1000 from being too large, can protect the anchor pump 1000, and improve safety and stability.
在一些实施例中,如图3所示,锚杆自动化施工装置还包括第一平衡阀6100和第二平衡阀7100。第一平衡阀6100连接在支撑油缸6000与第三换向阀之间的油路上,以便保持支撑油缸6000的第三活塞杆的伸出或退回状态。第二平衡阀7100连接在钻进油缸7000与第二换向阀之间的油路上,以便保持钻进油缸7000的第二活塞杆的伸出或退回状态。In some embodiments, as shown in FIG. 3 , the automatic bolt construction device further includes a first balance valve 6100 and a second balance valve 7100 . The first balance valve 6100 is connected to the oil circuit between the support cylinder 6000 and the third reversing valve, so as to maintain the extended or retracted state of the third piston rod of the support cylinder 6000 . The second balance valve 7100 is connected to the oil circuit between the drilling cylinder 7000 and the second reversing valve, so as to maintain the extended or retracted state of the second piston rod of the drilling cylinder 7000 .
在一些实施例中,如图3所示,锚杆自动化施工装置还包括电液比例多路阀,电液比例多路阀包括第一进油联8200、第二进油联8300、第三进油联8400、首联8100和尾联8500。In some embodiments, as shown in FIG. 3 , the automatic bolt construction device further includes an electro-hydraulic proportional multi-way valve, and the electro-hydraulic proportional multi-way valve includes a first oil inlet link 8200 , a second oil inlet link 8300 , and a third oil inlet link 8300 . Oil 8400, first 8100 and tail 8500.
第一进油联8200形成第二换向阀,第二进油联8300形成第三换向阀,第三进油联8400形成第四换向阀。首联8100和尾联8500用于为第一进油联8200、第二进油联8300和第三进油联8400提供进出油通道和换向信号。The first oil inlet 8200 forms the second reversing valve, the second oil inlet 8300 forms the third reversing valve, and the third oil inlet 8400 forms the fourth reversing valve. The first coupling 8100 and the trailing coupling 8500 are used to provide the oil inlet and outlet channels and commutation signals for the first oil inlet coupling 8200, the second oil feeding coupling 8300 and the third oil feeding coupling 8400.
如图3所示,油压传感器包括第一压力传感器6200、第二压力传感器6300、第三压力传感器7200、第四压力传感器7300和第五压力传感器5400。As shown in FIG. 3 , the oil pressure sensor includes a first pressure sensor 6200 , a second pressure sensor 6300 , a third pressure sensor 7200 , a fourth pressure sensor 7300 and a fifth pressure sensor 5400 .
第一压力传感器6200设在支撑油缸6000和第一平衡阀6100之间的一个油路上,第二压力传感器6300设在支撑油缸6000和第一平衡阀6100之间的另一个油路上,以便为第二比例阀9000提供油压信号,从而控制第三换向阀。The first pressure sensor 6200 is arranged on one oil circuit between the support cylinder 6000 and the first balance valve 6100, and the second pressure sensor 6300 is arranged on the other oil circuit between the support cylinder 6000 and the first balance valve 6100, so as to provide the first The second proportional valve 9000 provides the oil pressure signal to control the third reversing valve.
第三压力传感器7200设在钻进油缸7000和第二平衡阀7100之间的一个油路上,第四压力传感器7300设在钻进油缸7000和第二平衡阀7100的另一个油路上,以便为第二比例阀9000提供油压信号,从而控制第二换向阀。The third pressure sensor 7200 is arranged on one oil circuit between the drilling cylinder 7000 and the second balance valve 7100, and the fourth pressure sensor 7300 is arranged on the other oil circuit between the drilling cylinder 7000 and the second balance valve 7100, so as to provide the first The second proportional valve 9000 provides the oil pressure signal to control the second reversing valve.
第五压力传感器5400设在液压马达5100和第四换向阀之间的一个油路上,以便为第二比例阀9000提供油压信号,从而控制第四换向阀。The fifth pressure sensor 5400 is provided on an oil circuit between the hydraulic motor 5100 and the fourth reversing valve, so as to provide an oil pressure signal to the second proportional valve 9000 to control the fourth reversing valve.
可以理解的是,电液比例多路阀与油源和卸荷油箱相连。此外,电液比例多路阀的具体结构为本领域技术人员所熟知,不再进行详细描述It can be understood that the electro-hydraulic proportional multi-way valve is connected to the oil source and the unloading tank. In addition, the specific structure of the electro-hydraulic proportional multi-way valve is well known to those skilled in the art and will not be described in detail.
在一些实施例中,如图4所示,钻架包括在左右方向上相对设置的基板和支撑板。支撑板与支撑油缸6000的第三活塞杆相连以便支撑巷道壁且为锚杆进行导向。基板用于对钻 架进行定位,激光测距传感器设在基板上,且激光测距传感器与钻箱在左右方向上相对,以便测量钻箱钻进的距离和速度。In some embodiments, as shown in FIG. 4 , the drill frame includes a base plate and a support plate oppositely disposed in the left-right direction. The support plate is connected to the third piston rod of the support cylinder 6000 to support the roadway wall and guide the bolt. The base plate is used to position the drill stand, and the laser ranging sensor is arranged on the base plate, and the laser ranging sensor is opposite to the drill box in the left and right directions, so as to measure the drilling distance and speed of the drill box.
可以理解的是,激光测距传感器检测到钻箱钻进的距离不再变化,也就是说速度为零时,说明钻箱钻进到了极限位置,控制钻箱停止钻进或者退回。或者,激光测距传感器检测到钻箱钻进的距离变化的速度小于正常速度,也就是说钻箱钻进的速度小于正常速度,说明液压油路泄漏或者堵塞,立即停机检修。It can be understood that the laser ranging sensor detects that the drilling distance of the drill box does not change, that is to say, when the speed is zero, it means that the drill box has reached the limit position, and the drill box is controlled to stop drilling or retreat. Or, the laser ranging sensor detects that the speed of the drilling distance change of the drill box is lower than the normal speed, that is to say, the drilling speed of the drill box is lower than the normal speed, indicating that the hydraulic oil circuit is leaking or blocked, and the machine should be stopped immediately for maintenance.
下面参考图8-图16为例,详细描述钻箱5000的结构和其工作过程。The structure of the drill box 5000 and its working process will be described in detail below with reference to FIGS. 8-16 as an example.
钻箱5000包括基座1、驱动器2、第一轴10、第二轴20和锚杆9。The drill box 5000 includes a base 1 , a driver 2 , a first shaft 10 , a second shaft 20 and an anchor rod 9 .
第一轴10可转动地安装在基座1上,第一轴10具有在其轴向上相对的第一端11和第二端12,第一轴10上设有沿其轴向贯通的第一通孔13。The first shaft 10 is rotatably mounted on the base 1, the first shaft 10 has a first end 11 and a second end 12 opposite to each other in its axial direction, and the first shaft 10 is provided with a first end 11 penetrating along its axial direction. A through hole 13 .
本公开的实施例中,如图8-图11所示,第一轴10的轴向与左右方向一致,基座1包括底座1001和安装座1002,安装座1002与底座1001的右端相连,安装座1002上设有安装孔,第一轴10的第一端11(右端)通过轴承1003安装在安装孔内,第一轴10的第二端12(左端)悬伸设置。其中,第一轴10、轴承1003和安装孔均同轴设置。In the embodiment of the present disclosure, as shown in FIGS. 8-11 , the axial direction of the first shaft 10 is consistent with the left and right directions, and the base 1 includes a base 1001 and a mounting seat 1002. The mounting seat 1002 is connected to the right end of the base 1001, and the mounting The seat 1002 is provided with an installation hole, the first end 11 (right end) of the first shaft 10 is installed in the installation hole through the bearing 1003 , and the second end 12 (left end) of the first shaft 10 is cantilevered. Wherein, the first shaft 10, the bearing 1003 and the mounting hole are all coaxially arranged.
驱动器2与第一轴10相连以便驱动第一轴10转动,驱动器2为液压马达。The driver 2 is connected with the first shaft 10 to drive the first shaft 10 to rotate, and the driver 2 is a hydraulic motor.
如图9和图10所示,钻箱5000进一步包括第一传动件31和第二传动件32,第一传动件31与第一轴10相连,第一传动件31与驱动器2相连,第二传动件32与第二传动件32相连。由此,利用第一传动件31和第二传动件32,方便驱动器2与第一转轴相连。As shown in FIG. 9 and FIG. 10 , the drill box 5000 further includes a first transmission member 31 and a second transmission member 32 , the first transmission member 31 is connected with the first shaft 10 , the first transmission member 31 is connected with the driver 2 , and the second transmission member 31 is connected with the driver 2 . The transmission member 32 is connected with the second transmission member 32 . Therefore, using the first transmission member 31 and the second transmission member 32 facilitates the connection of the driver 2 with the first rotating shaft.
本公开的实施例中,第一传动件31和第二传动件32中的每一者为齿轮,第一传动件31和第二传动件32啮合。In the embodiment of the present disclosure, each of the first transmission member 31 and the second transmission member 32 is a gear, and the first transmission member 31 and the second transmission member 32 are engaged with each other.
第二轴20沿其轴向可移动地插装在第一通孔13内,第二轴20具有邻近第一轴10的第一端11的初始位置,第二轴20的至少一部分与第一通孔13密封配合,第二轴20上设有沿其轴向贯通的多个第二通孔23,多个第二通孔23间隔开地设置,每个第二通孔23内均设有止回阀5。The second shaft 20 is movably inserted into the first through hole 13 along its axial direction, the second shaft 20 has an initial position adjacent to the first end 11 of the first shaft 10 , and at least a part of the second shaft 20 is connected to the first through hole 13 . The through hole 13 is sealed and matched, the second shaft 20 is provided with a plurality of second through holes 23 penetrating along its axial direction, the plurality of second through holes 23 are spaced apart, and each second through hole 23 is provided with Check valve 5.
本公开的实施例中,如图9所示,第二轴20具有在其轴向上相对的第一端21和第二端22,第二轴20的第一端21在其轴向上相对第二轴20的第二端22邻近第一轴10的第一端11设置。In the embodiment of the present disclosure, as shown in FIG. 9 , the second shaft 20 has a first end 21 and a second end 22 opposite in its axial direction, and the first end 21 of the second shaft 20 is opposite in its axial direction The second end 22 of the second shaft 20 is disposed adjacent to the first end 11 of the first shaft 10 .
本公开的实施例中,如图12所示,第二轴20的第二通孔23共设置三个,其中一个第二通孔23供高压水通入,另外两个第二通孔23分别供锚固剂的和B组分通入。In the embodiment of the present disclosure, as shown in FIG. 12 , three second through holes 23 of the second shaft 20 are provided in total, one of the second through holes 23 is for the passage of high-pressure water, and the other two second through holes 23 are respectively For anchoring agent and B component access.
如图10和图11所示,钻箱5000进一步包括第一密封件41,第二轴20的外周面上设有第一密封环槽,第一密封件41安装在第一密封环槽内,第一密封件41的外周面与第一通孔13的内周面贴合。As shown in FIG. 10 and FIG. 11 , the drill box 5000 further includes a first sealing member 41 , a first sealing ring groove is provided on the outer peripheral surface of the second shaft 20 , and the first sealing member 41 is installed in the first sealing ring groove, The outer peripheral surface of the first sealing member 41 is in contact with the inner peripheral surface of the first through hole 13 .
本公开的实施例中,第一密封环槽靠近第二轴20的第一端21设置。由此,可以进一步减少第一通孔13内锚固剂的量,从而进一步节省锚固剂的用量。In the embodiment of the present disclosure, the first sealing ring groove is disposed near the first end 21 of the second shaft 20 . Thus, the amount of the anchoring agent in the first through hole 13 can be further reduced, thereby further saving the amount of the anchoring agent.
如图8-图10所示,钻箱5000进一步包括复位弹性件7,复位弹性件7安装在基座1和第二轴20之间,以便复位弹性件7对第二轴20提供朝向第一轴10的第一端11的复位弹力。As shown in FIGS. 8-10 , the drill box 5000 further includes a reset elastic member 7 , and the reset elastic member 7 is installed between the base 1 and the second shaft 20 , so that the reset elastic member 7 provides the second shaft 20 with a direction toward the first shaft 20 . The return spring force of the first end 11 of the shaft 10 .
由此,在预紧锚杆9之后,第二轴20能够在复位弹性件7的作用下回到初始位置,以便多功能锚杆支护施工装置1000进行下一作业循环,从而有利于进一步提高多功能锚杆支护施工装置1000的锚杆支护作业效率。Therefore, after the bolt 9 is pre-tightened, the second shaft 20 can return to the initial position under the action of the reset elastic member 7, so that the multifunctional bolt support construction device 1000 can perform the next operation cycle, which is conducive to further improving the The bolting operation efficiency of the multifunctional bolting construction device 1000.
本公开的实施例中,如图10和图11所示,第二轴20包括第一部分24和第二部分25,第一部分24密封插装在第一通孔13内,第二部分25伸出第一通孔13,第二部分25的外周面和基座1中的一者上设有止转块26,第二部分25的外周面和基座1中的另一者上设有止转槽,止转块26插装在止转槽内,复位弹性件7设在第二部分25上。In the embodiment of the present disclosure, as shown in FIGS. 10 and 11 , the second shaft 20 includes a first part 24 and a second part 25 , the first part 24 is sealed and inserted into the first through hole 13 , and the second part 25 protrudes out One of the first through hole 13 , the outer peripheral surface of the second part 25 and the base 1 is provided with a rotation stop block 26 , and the other one of the outer peripheral surface of the second part 25 and the base 1 is provided with a rotation stop The anti-rotation block 26 is inserted into the anti-rotation groove, and the reset elastic member 7 is arranged on the second part 25 .
例如,钻箱5000进一步包括止转架6,止转架6与基座1相连,第二部分25的外周面和基座1中的一者上设有止转块26,第二部分25的外周面和基座1中的另一者上设有止转槽,止转块26插装在止转槽内。For example, the drill box 5000 further includes a rotation stop frame 6, which is connected to the base 1, and a rotation stop block 26 is provided on one of the outer peripheral surface of the second part 25 and the base 1, and the second part 25 has a rotation stop block 26. An anti-rotation groove is provided on the other of the outer peripheral surface and the base 1, and the anti-rotation block 26 is inserted into the anti-rotation groove.
第二轴20也可全部位于第一通孔13内,而在基座1上设置止转架6,止转架6伸入第一通孔13内,第二轴20的第二端22和止转架6中的一者上设有止转块26,第二轴20的第二端22和止转架6中的另一者上设有止转槽,止转块26插装在止转槽内。The second shaft 20 can also be entirely located in the first through hole 13, and the base 1 is provided with a rotation stopper 6, the rotation stopper 6 extends into the first through hole 13, and the second end 22 of the second shaft 20 and One of the anti-rotation frames 6 is provided with a anti-rotation block 26, the second end 22 of the second shaft 20 and the other of the anti-rotation frames 6 are provided with a anti-rotation groove, and the anti-rotation block 26 is inserted in the anti-rotation frame 6. inside the trough.
本公开的实施例中,如图10所示,止转块26为花键,止转槽为花键槽。In the embodiment of the present disclosure, as shown in FIG. 10 , the anti-rotation block 26 is a spline, and the anti-rotation groove is a spline groove.
本公开的实施例中,钻箱5000进一步包括挡环8,挡环8与基座1相连,挡环8在第二轴20的轴向上与止转块26间隔开,挡环8套设在第二部分25上,复位弹性件7为压簧,止转块26设在第二部分25的外周面上,压簧顶压装配在止转块26和挡环8之间。由此,方便实现复位弹性件7的安装。In the embodiment of the present disclosure, the drill box 5000 further includes a blocking ring 8 , which is connected to the base 1 , the blocking ring 8 is spaced apart from the anti-rotation block 26 in the axial direction of the second shaft 20 , and the blocking ring 8 is sleeved On the second part 25 , the reset elastic member 7 is a compression spring, the anti-rotation block 26 is provided on the outer peripheral surface of the second part 25 , and the compression spring is press-fitted between the anti-rotation block 26 and the retaining ring 8 . Thus, the installation of the reset elastic member 7 is facilitated.
本公开的实施例中,挡环8在第二轴20的轴向上位置可调,以便调节压簧的预紧力。In the embodiment of the present disclosure, the position of the retaining ring 8 in the axial direction of the second shaft 20 is adjustable, so as to adjust the preloading force of the compression spring.
本公开的实施例中,钻箱5000进一步包括调节筒801,调节筒801套设在第二部分25上,调节筒801与基座1相连,调节筒801的外周面上设有外螺纹,挡环8为与调节筒801配合的调节螺母。由此,方便实现挡环8的位置调节。In the embodiment of the present disclosure, the drill box 5000 further includes an adjustment cylinder 801, the adjustment cylinder 801 is sleeved on the second part 25, the adjustment cylinder 801 is connected with the base 1, and the outer peripheral surface of the adjustment cylinder 801 is provided with an external thread, which blocks the The ring 8 is an adjusting nut matched with the adjusting cylinder 801 . Thus, the position adjustment of the blocking ring 8 is facilitated.
例如,钻箱5000进一步包括调节架802,调节架802与基座1相连,调节筒801与调节架802相连,挡环8与调节筒801配合。通过旋转挡环8可以调节挡环8和止转块26之间的间距,从而可以实现压簧的预紧力的调节。For example, the drill box 5000 further includes an adjusting frame 802 , the adjusting frame 802 is connected with the base 1 , the adjusting barrel 801 is connected with the adjusting frame 802 , and the retaining ring 8 is matched with the adjusting barrel 801 . By rotating the blocking ring 8, the distance between the blocking ring 8 and the anti-rotation block 26 can be adjusted, so that the preload force of the compression spring can be adjusted.
如图12所示,锚杆9包括杆体95、钻头96、预紧螺母92和限位块91。杆体95与第一轴10同轴。杆体95上设有沿其轴向贯通的第三通孔953,第三通孔953能够与每个第二通孔23连通。第三通孔953与每个第二通孔23能够通过止回阀5连通是指:止回阀5在流体压力下开启时第三通孔953与第二通孔23连通,而止回阀5闭合时第三通孔953与第二通孔23不连通。As shown in FIG. 12 , the anchor rod 9 includes a rod body 95 , a drill bit 96 , a preload nut 92 and a limit block 91 . The rod body 95 is coaxial with the first shaft 10 . The rod body 95 is provided with a third through hole 953 penetrating along its axial direction, and the third through hole 953 can communicate with each of the second through holes 23 . The third through hole 953 being able to communicate with each second through hole 23 through the check valve 5 means that the third through hole 953 communicates with the second through hole 23 when the check valve 5 is opened under fluid pressure, and the check valve 5 is in communication with the second through hole 23 . When closed, the third through hole 953 is not in communication with the second through hole 23.
本公开的实施例中,第三通孔953包括截锥孔段9531,截锥孔段9531设在杆体95的 邻近第二轴20的一端。In the embodiment of the present disclosure, the third through hole 953 includes a truncated cone hole section 9531, and the truncated cone hole section 9531 is provided at one end of the rod body 95 adjacent to the second shaft 20.
杆体95在其轴向上与第二轴20间隔开,杆体95在其轴向上相对第二轴20邻近第一轴10的第一端11设置,限位块91在杆体95的轴向位于预紧螺母92和第二轴20之间。杆体95的外周面上设有外螺纹,预紧螺母92螺纹配合在杆体95上并与第一轴10密封相连。The rod body 95 is spaced apart from the second shaft 20 in its axial direction, the rod body 95 is disposed adjacent to the first end 11 of the first shaft 10 relative to the second shaft 20 in its axial direction, and the limit block 91 is located in the axial direction of the rod body 95 . between the preload nut 92 and the second shaft 20 . An outer thread is provided on the outer peripheral surface of the rod body 95 , and the pre-tightening nut 92 is threadedly fitted on the rod body 95 and is connected to the first shaft 10 in a sealing manner.
如图10和图11所示,钻箱5000进一步包括第二密封件42,第一通孔13的内周面上设有第二密封环槽,第二密封件42安装在第二密封环槽内,第二密封件42的内周面与预紧螺母92的外周面贴合。As shown in FIGS. 10 and 11 , the drill box 5000 further includes a second sealing member 42 , a second sealing ring groove is provided on the inner peripheral surface of the first through hole 13 , and the second sealing member 42 is installed in the second sealing ring groove Inside, the inner peripheral surface of the second seal 42 is in contact with the outer peripheral surface of the preload nut 92 .
限位块91沿第一轴10的轴向可移动地设在第一通孔13内并与杆体95相连。预紧螺母92和限位块91中的每一者具有在锚杆9的轴向上相对的第一面和第二面。第一轴10驱动预紧螺母92沿第一方向转动时,限位块91的第一面与预紧螺母92的第二面止抵,以便预紧螺母92带动杆体95沿第一方向转动。第一轴10驱动预紧螺母92沿与第一方向相反的第二方向转动时,预紧螺母92对杆体95施加背向第一轴10的第一端11的预紧拉力,限位块91能够顶推第二轴20使的第二轴20背向第一轴10的第一端11移动。The limiting block 91 is movably disposed in the first through hole 13 along the axial direction of the first shaft 10 and is connected with the rod body 95 . Each of the preload nut 92 and the stopper 91 has a first face and a second face opposite in the axial direction of the anchor rod 9 . When the first shaft 10 drives the preload nut 92 to rotate in the first direction, the first surface of the limiting block 91 abuts against the second surface of the preload nut 92 so that the preload nut 92 drives the rod body 95 to rotate in the first direction. When the first shaft 10 drives the preload nut 92 to rotate in the second direction opposite to the first direction, the preload nut 92 exerts a preload force on the rod body 95 away from the first end 11 of the first shaft 10 , and the limit block 91 The second shaft 20 can be pushed to move away from the first end 11 of the first shaft 10 .
限位块91能够顶推第二轴20以便第二轴20背向第一轴10的第一端11移动是指:在第一驱动轴驱动预紧螺母92沿第一方向转动时,限位块91不会沿第一轴10的轴向移动,此时,限位块91不会顶推第二轴20使第二轴20背向第一端11移动;在第一驱动轴驱动预紧螺母92沿第二方向转动时,预紧螺母92对杆体95施加预紧力,预紧螺母92相对杆体95及限位块91背向第一轴10的第二端12移动,相应的,限位块91及杆体95相对预紧螺母92背向第一轴10的第一端11移动,在限位块91背向第一轴10的第一端11移动的过程中,限位块91可以顶推第二轴20使第二轴20背向第一轴10的第一端11移动。The fact that the limit block 91 can push the second shaft 20 so that the second shaft 20 moves away from the first end 11 of the first shaft 10 means: when the first drive shaft drives the preload nut 92 to rotate in the first direction, the limit The block 91 will not move along the axial direction of the first shaft 10. At this time, the limiting block 91 will not push the second shaft 20 to move the second shaft 20 away from the first end 11; When the nut 92 rotates in the second direction, the pre-tightening nut 92 exerts a pre-tightening force on the rod body 95, and the pre-tightening nut 92 moves relative to the rod body 95 and the limit block 91 away from the second end 12 of the first shaft 10, correspondingly, the limit The position block 91 and the rod body 95 move relative to the preload nut 92 away from the first end 11 of the first shaft 10 . During the movement of the limit block 91 away from the first end 11 of the first shaft 10 , the limit block 91 can Pushing the second shaft 20 moves the second shaft 20 away from the first end 11 of the first shaft 10 .
锚杆9进一步包括调心球垫93和托盘94,调心球垫93和托盘94的每一者设有供杆体95穿过的通孔,托盘94与调心球垫93抵接。托盘94用于与围岩贴合,调心球垫93用于对托盘94的定位方向进行调整。利用预紧螺母92不断挤压托盘94,实现锚杆9的预紧。The anchor rod 9 further includes a self-aligning ball pad 93 and a tray 94 , each of which is provided with a through hole for the rod body 95 to pass through, and the tray 94 abuts with the self-aligning ball pad 93 . The tray 94 is used to fit with the surrounding rock, and the self-aligning ball pad 93 is used to adjust the positioning direction of the tray 94 . The pallet 94 is continuously pressed by the preload nut 92 to realize the preload of the anchor rod 9 .
本公开的实施例中,杆体95包括在其轴向上相对的第一端951和第二端952,杆体95的第二端952在其轴向上相对杆体95的第一端951邻近第二轴20设置,钻头96设在杆体95的第一端951上,托盘94、调心球垫93、预紧螺母92和限位块91靠近杆体95的第二端952设置。In the embodiment of the present disclosure, the rod body 95 includes a first end 951 and a second end 952 that are opposite to each other in the axial direction thereof, and the second end 952 of the rod body 95 is adjacent to the second end 951 of the rod body 95 relative to the first end 951 of the rod body 95 in its axial direction. The shaft 20 is provided, the drill bit 96 is provided on the first end 951 of the rod body 95 , the tray 94 , the self-aligning ball washer 93 , the preload nut 92 and the limit block 91 are provided near the second end 952 of the rod body 95 .
限位块91可以为限位螺母,限位块91螺纹配合在杆体95上,预紧螺母92沿第一方向转动时,预紧螺母92的第一面与限位块91的第二面止抵时,预紧螺母92对限位块91施加的转动力矩小于限位块91相对于杆体95转动所需的转动力矩,从而可以使限位块91限至预紧螺母92朝向杆体95的第二端952移动,进而使预紧螺母92带动杆体95沿其轴向转动。The limit block 91 can be a limit nut. The limit block 91 is threadedly fitted on the rod body 95. When the preload nut 92 rotates in the first direction, the first surface of the preload nut 92 stops against the second surface of the limit block 91. When reaching, the rotational torque exerted by the preload nut 92 on the limit block 91 is smaller than the rotational torque required for the limit block 91 to rotate relative to the rod body 95 , so that the limit block 91 can be limited to the first position of the preload nut 92 toward the rod body 95 . The two ends 952 move, so that the preload nut 92 drives the rod body 95 to rotate along its axial direction.
如图8-图10所示,止回阀5包括阀体51、阀芯52和环形磁铁53。As shown in FIGS. 8-10 , the check valve 5 includes a valve body 51 , a valve core 52 and a ring magnet 53 .
阀体51具有阀腔50以及与阀腔50连通的入口511和出口512,阀腔50沿阀体51的轴向延伸,入口511和出口512分别设在阀体51的轴向两端,阀腔50内设有阀座54。The valve body 51 has a valve cavity 50 and an inlet 511 and an outlet 512 communicating with the valve cavity 50. The valve cavity 50 extends along the axial direction of the valve body 51. A valve seat 54 is provided in the cavity 50 .
阀芯52沿阀体51的轴向可移动地安装在阀腔50内,阀芯52具有第一位置和第二位置,第一位置邻近入口511设置,第二位置邻近出口512设置。其中阀芯52位于第一位置时,阀芯52与阀座54止抵,阀芯52位于第二位置时,阀芯52离开阀座54以使入口511和出口512连通。The valve core 52 is movably installed in the valve cavity 50 along the axial direction of the valve body 51 . The valve core 52 has a first position and a second position. When the valve core 52 is at the first position, the valve core 52 abuts against the valve seat 54 , and when the valve core 52 is at the second position, the valve core 52 leaves the valve seat 54 to communicate the inlet 511 and the outlet 512 .
环形磁铁53安装在阀腔50内,环形磁铁53与阀体51同轴,阀芯52的至少一部分由铁磁性材料制成,以便阀芯52通过其与环形磁铁53之间的磁力作用从第二位置移动至第一位置。The ring magnet 53 is installed in the valve cavity 50, the ring magnet 53 is coaxial with the valve body 51, and at least a part of the valve core 52 is made of ferromagnetic material, so that the valve core 52 can be removed from the first valve by the magnetic force between the valve core 52 and the ring magnet 53. The second position is moved to the first position.
向第二通孔23内通流体前,该流体可以是高压水或具有一定压力的锚固剂,阀芯52利用环形磁铁53与阀芯52之间的磁力作用保持在第一位置,使阀芯52与阀座54止抵形成线密封。工作时,流体从入口511正向进入止回阀5的阀腔50时,阀芯52利用流体的压力作用克服阀芯52与环形磁铁53之间的磁力作用,从第一位置移动至离开阀座54的第二位置,从而止回阀5的入口511与出口512连通,止回阀5开启,形成供流体流过的流体通路。停止向止回阀5的入口511输送流体时,阀芯52利用环形磁铁53与阀芯52之间的磁力作用,从第二位置移动至第一位置,从而使阀芯52与阀座54止抵形成线密封,防止流体回流。Before the fluid is passed into the second through hole 23, the fluid can be high-pressure water or an anchoring agent with a certain pressure. The valve core 52 is held in the first position by the magnetic force between the ring magnet 53 and the valve core 52, so that the valve core 52 is kept in the first position. 52 abuts against the valve seat 54 to form a line seal. During operation, when the fluid enters the valve cavity 50 of the check valve 5 from the inlet 511 in the positive direction, the valve core 52 overcomes the magnetic force between the valve core 52 and the ring magnet 53 by the pressure of the fluid, and moves from the first position to the valve leaving the valve. In the second position of the seat 54, the inlet 511 of the check valve 5 is communicated with the outlet 512, and the check valve 5 is opened to form a fluid passage for the fluid to flow through. When the delivery of fluid to the inlet 511 of the check valve 5 is stopped, the valve core 52 uses the magnetic force between the ring magnet 53 and the valve core 52 to move from the second position to the first position, so that the valve core 52 and the valve seat 54 stop The abutment forms a line seal to prevent fluid backflow.
止回阀5的阀芯52利用其与环形磁铁53之间的磁力作用使阀芯52与阀座54止抵形成线密封,因此,不需要在阀腔50的阀芯52与出口512之间设置弹簧、弹簧座等其他部件。由此,止回阀5的阀芯52至出口512之间的径向尺寸可以处处相等,或者,止回阀5的阀芯52至出口512之间任意一段中邻近出口512处的径向尺寸最大,从而凝固后的流体可以被朝向出口512的力经出口512推出阀腔50的外部。进而,在下次使用该多功能锚杆支护施工装置1000输送流体,从入口511进入的流体朝向出口512方向推动阀芯52时,凝固后的流体能够被阀芯52从出口512推出,最终使出口512与入口511连通,保证流体的顺利输送。The valve core 52 of the check valve 5 utilizes the magnetic force between the valve core 52 and the ring magnet 53 to stop the valve core 52 and the valve seat 54 to form a line seal. Therefore, there is no need between the valve core 52 of the valve cavity 50 and the outlet 512 Set up springs, spring seats and other components. Therefore, the radial dimension between the valve core 52 of the check valve 5 and the outlet 512 can be equal everywhere, or the radial dimension of the valve core 52 to the outlet 512 of the check valve 5 is adjacent to the outlet 512 in any section. maximum, so that the solidified fluid can be pushed out of the valve cavity 50 through the outlet 512 by the force towards the outlet 512 . Furthermore, when the multi-functional bolt support construction device 1000 is used to transport fluid next time, when the fluid entering from the inlet 511 pushes the valve core 52 toward the outlet 512, the solidified fluid can be pushed out by the valve core 52 from the outlet 512, and finally makes the valve core 52 push out. The outlet 512 communicates with the inlet 511 to ensure smooth delivery of the fluid.
因此,止回阀5具有通用性好等优点。Therefore, the check valve 5 has advantages such as good versatility.
当然,止回阀5也可以采用相关技术中、利用弹簧弹力使阀芯与阀座止抵的止回阀。Of course, the check valve 5 can also be a check valve in the related art that uses the spring force to stop the valve core and the valve seat.
下面以图14-图16为例,详细描述上述止回阀5。止回阀5包括阀体51、阀芯52和环形磁铁53。14-16 as an example, the above-mentioned check valve 5 will be described in detail below. The check valve 5 includes a valve body 51 , a valve core 52 and a ring magnet 53 .
阀体51具有阀腔50以及与阀腔50连通的入口511和出口512,阀腔50沿阀体51的轴向延伸,入口511和出口512分别设在阀体51的轴向的两端。The valve body 51 has a valve cavity 50 and an inlet 511 and an outlet 512 communicating with the valve cavity 50 .
本公开的实施例中,如图14所示,阀体51具有在其轴向上相对的第一端55和第二端56,阀体51限定出阀腔50。阀体51的第一端55相对第二端56邻近锚杆9设置。In the embodiment of the present disclosure, as shown in FIG. 14 , the valve body 51 has a first end 55 and a second end 56 opposite in the axial direction thereof, and the valve body 51 defines a valve cavity 50 . The first end 55 of the valve body 51 is disposed adjacent to the anchor rod 9 relative to the second end 56 .
如图15所示,第一端55处设有内翻沿,内翻沿围成入口511,入口511的口径小于 阀腔50的邻近入口511处的径向尺寸。出口512设在第二端56,出口512的口径等于阀腔50的邻近出口512处的径向尺寸。As shown in FIG. 15 , the first end 55 is provided with an inversion edge, and the inversion edge encloses an inlet 511, and the diameter of the inlet 511 is smaller than the radial dimension of the valve cavity 50 adjacent to the inlet 511. An outlet 512 is provided at the second end 56 , and the diameter of the outlet 512 is equal to the radial dimension of the valve chamber 50 adjacent to the outlet 512 .
本公开的实施例中,如图15所示,内翻沿远离第一端55的端面上设有用于安装密封环的密封槽,密封槽为环形槽。在止回阀5连接在管道或其他部件上使用时,可以在密封槽内安装密封环,以保证阀体51与管道或其他部件之间的密封性。In the embodiment of the present disclosure, as shown in FIG. 15 , a sealing groove for installing a sealing ring is provided on the end face of the inversion edge away from the first end 55 , and the sealing groove is an annular groove. When the check valve 5 is connected to a pipeline or other components for use, a sealing ring can be installed in the sealing groove to ensure the tightness between the valve body 51 and the pipeline or other components.
当然,出口512的口径也可大于阀腔50的邻近出口512处的径向尺寸。例如,阀腔50的邻近出口512处的径向尺寸在入口511至出口512方向上逐渐增加。Of course, the diameter of the outlet 512 may also be larger than the radial dimension of the valve cavity 50 adjacent to the outlet 512 . For example, the radial dimension of the valve cavity 50 adjacent to the outlet 512 gradually increases in the direction from the inlet 511 to the outlet 512 .
阀芯52沿阀体51的轴向可移动地安装在阀腔50内。阀芯52具有第一位置和第二位置,第一位置邻近入口511设置,第二位置邻近出口512设置。阀腔50内设有阀座54,其中阀芯52位于第一位置时,阀芯52与阀座54止抵,阀芯52位于第二位置时,阀芯52离开阀座54以使入口511与出口512连通。The valve core 52 is movably installed in the valve cavity 50 along the axial direction of the valve body 51 . The valve core 52 has a first position and a second position. The first position is positioned adjacent to the inlet 511 and the second position is positioned adjacent to the outlet 512 . The valve cavity 50 is provided with a valve seat 54, wherein when the valve core 52 is in the first position, the valve core 52 stops against the valve seat 54, and when the valve core 52 is in the second position, the valve core 52 leaves the valve seat 54 so that the inlet 511 It communicates with outlet 512 .
可以理解的是,第二位置是指阀芯52离开阀座54时,阀芯52在阀腔50内的位置,因此,第二位置具有多个。It can be understood that the second position refers to the position of the valve core 52 in the valve cavity 50 when the valve core 52 leaves the valve seat 54 , and therefore, there are multiple second positions.
阀芯52包括阀芯主体521,阀芯主体521为截球体,阀芯主体521包括弧形面和平面,弧形面在阀体51的轴向上相对平面邻近入口511设置,阀芯52位于第一位置时,弧形面与阀座54止抵。The valve core 52 includes a valve core main body 521, the valve core body 521 is a spherical truncated body, and the valve core main body 521 includes an arc surface and a flat surface. In the first position, the arc-shaped surface abuts against the valve seat 54 .
本公开的实施例中,阀芯主体521为半球体。当然,阀芯主体521也可为四份之一球体、四份之三球体等其他形状。In the embodiment of the present disclosure, the valve core body 521 is a hemisphere. Of course, the valve core body 521 can also be in other shapes such as a quarter sphere, a three-quarter sphere, and the like.
环形磁铁53安装在阀腔50内,环形磁铁53与阀体51同轴设置,阀芯52的至少一部分由铁磁性材料制成,以便阀芯52通过其与环形磁铁53之间的磁力作用从第二位置移动至第一位置。The ring magnet 53 is installed in the valve cavity 50, the ring magnet 53 is coaxially arranged with the valve body 51, and at least a part of the valve core 52 is made of ferromagnetic material, so that the valve core 52 can be removed from the valve body through the magnetic force between the valve core 52 and the ring magnet 53. The second position is moved to the first position.
如图15所示,止回阀5进一步包括磁铁安装板59,环形磁铁53安装在磁铁安装板59上,磁铁安装板59安装在阀腔50内以将环形磁铁53安装在阀腔50内。由此,利用磁铁安装板59方便将环形磁铁53安装在阀腔50内。As shown in FIG. 15 , the check valve 5 further includes a magnet mounting plate 59 on which the ring magnet 53 is mounted. Therefore, the ring magnet 53 can be easily installed in the valve chamber 50 by using the magnet installation plate 59 .
如图14所示,磁铁安装板59由铁磁性材料制成,以便环形磁铁53通过其与磁铁安装板59之间的磁力作用安装在磁铁安装板59上。由此,与通过紧固件或焊接的方式将环形磁铁53固定在磁铁安装板59上相比,止回阀5的结构简单,利于止回阀5的加工制造。As shown in FIG. 14 , the magnet mounting plate 59 is made of a ferromagnetic material so that the ring magnet 53 is mounted on the magnet mounting plate 59 by the magnetic force between it and the magnet mounting plate 59 . Therefore, compared with fixing the ring magnet 53 on the magnet mounting plate 59 by means of fasteners or welding, the structure of the check valve 5 is simple, which is beneficial to the processing and manufacture of the check valve 5 .
本公开的实施例中,阀体51采用非铁磁性材料制成。In the embodiment of the present disclosure, the valve body 51 is made of non-ferromagnetic material.
如图14所示,环形磁铁53形成阀座54。此时,阀芯52处于第一位置时,阀芯52与环形磁铁53止抵。As shown in FIG. 14 , the ring magnet 53 forms the valve seat 54 . At this time, when the valve body 52 is in the first position, the valve body 52 abuts against the ring magnet 53 .
可以理解的是,磁铁安装板59也可以为环形板,磁铁安装板59与阀体51同轴,磁铁安装板59形成阀座54。此时,阀芯52处于第一位置时,阀芯52与磁铁安装板59止抵。It can be understood that the magnet mounting plate 59 can also be an annular plate, the magnet mounting plate 59 is coaxial with the valve body 51 , and the magnet mounting plate 59 forms the valve seat 54 . At this time, when the valve body 52 is in the first position, the valve body 52 abuts against the magnet mounting plate 59 .
由此,环形磁铁53或者磁铁安装板59形成阀座54,有利于简化止回阀5的结构,利于止回阀5的加工制造。Therefore, the annular magnet 53 or the magnet mounting plate 59 forms the valve seat 54 , which is beneficial to simplify the structure of the check valve 5 and facilitate the processing and manufacture of the check valve 5 .
当然,阀座54也可另外设置,此时,阀座54可以固定在阀体51、磁铁安装板59或环形磁铁53上。此时,环形磁铁53和磁铁安装板59中的每一者可以由几部分组成,各部分之间围成供流体通过的流体通道,该流体通道与阀腔50连通。Of course, the valve seat 54 can also be provided separately. In this case, the valve seat 54 can be fixed on the valve body 51 , the magnet mounting plate 59 or the ring magnet 53 . At this time, each of the ring magnet 53 and the magnet mounting plate 59 may be composed of several parts, and a fluid passage for fluid to pass through is enclosed between the parts, and the fluid passage communicates with the valve cavity 50 .
如图15所示,磁铁安装板59和阀体51中的一者上设有定位凸台,磁铁安装板59和阀体51中的另一者上设有定位凹槽,定位凸台与定位凹槽插装配合。As shown in FIG. 15 , one of the magnet mounting plate 59 and the valve body 51 is provided with a positioning boss, and the other of the magnet mounting plate 59 and the valve body 51 is provided with a positioning groove. Groove insert fit.
例如,如图15所示,阀体51的内部设有内凸缘,内凸缘上设有定位凹槽,磁铁安装板59上设有定位凸台,定位凸台与定位凹槽插装配合实现磁铁安装板59在阀体51上的定位。由此,方便将磁铁安装板59安装在阀体51内设定位置。For example, as shown in FIG. 15 , the valve body 51 is provided with an inner flange, the inner flange is provided with a positioning groove, the magnet mounting plate 59 is provided with a positioning boss, and the positioning boss is inserted into the positioning groove. The positioning of the magnet mounting plate 59 on the valve body 51 is achieved. Thereby, it is convenient to install the magnet mounting plate 59 in the valve body 51 at the set position.
本公开的实施例中,定位凸台与定位凹槽过盈配合,而将磁铁安装板59安装在阀体51上。由此,与磁铁安装板59与阀体51通过焊接或紧固件连接相比,止回阀5结构简单,方便加工制造。In the embodiment of the present disclosure, the positioning boss and the positioning groove are in interference fit, and the magnet mounting plate 59 is mounted on the valve body 51 . Therefore, compared with the connection between the magnet mounting plate 59 and the valve body 51 by welding or fasteners, the check valve 5 has a simple structure and is convenient to manufacture.
如图15所示,止回阀5进一步包括限位块,限位块与阀芯52相连,限位块上设有第一限位部57,阀腔50内设有第二限位部58,阀芯52位于第二位置时第一限位部57能够与第二限位部58止抵。第一限位部57在阀体51的轴向上位于阀芯52和入口511之间,第二限位部58在阀体51的轴向上位于阀芯52和第一限位部57之间。As shown in FIG. 15 , the check valve 5 further includes a limit block, the limit block is connected with the valve core 52 , the limit block is provided with a first limit portion 57 , and the valve cavity 50 is provided with a second limit portion 58 , when the valve core 52 is located at the second position, the first limiting portion 57 can abut against the second limiting portion 58 . The first limiting portion 57 is located between the valve core 52 and the inlet 511 in the axial direction of the valve body 51 , and the second limiting portion 58 is located between the valve core 52 and the first limiting portion 57 in the axial direction of the valve body 51 . between.
阀芯52位于第二位置时第一限位部57能够与第二限位部58止抵是指:在阀芯52离开阀座54而处于第二位置时,第一限位部57可以与第二限位部58接触,第一限位部57也可以不与第二限位部58接触。本公开的实施例中,在阀芯52刚离开阀座54,且阀芯52与阀座54之间的间隙较小时,阀芯52位于第二位置,但此时第一限位部57与第二限位部58不接触。在阀芯52离开阀座54,且阀芯52与阀座54之间的间隙较大时,阀芯52位于第二位置,且此时第一限位部57与第二限位部58接触(止抵),阻止阀芯52继续向远离阀座54的方向移动。When the valve core 52 is located at the second position, the first limiting portion 57 can abut against the second limiting portion 58 , which means that when the valve core 52 is separated from the valve seat 54 and is at the second position, the first limiting portion 57 can contact with the second limiting portion 58 . The second limiting portion 58 is in contact, and the first limiting portion 57 may not be in contact with the second limiting portion 58 . In the embodiment of the present disclosure, when the valve core 52 just leaves the valve seat 54 and the gap between the valve core 52 and the valve seat 54 is small, the valve core 52 is located at the second position, but at this time the first limiting portion 57 is in contact with the valve seat 54 . The second limiting portion 58 is not in contact. When the valve core 52 is separated from the valve seat 54 and the gap between the valve core 52 and the valve seat 54 is large, the valve core 52 is located at the second position, and at this time the first limiting portion 57 is in contact with the second limiting portion 58 (stop), preventing the valve core 52 from continuing to move away from the valve seat 54 .
由此,阀芯52处于第二位置时,能够利用第一限位部57和第二限位部58的止抵,以对阀芯52的极限位置进行限位,以便流体输送结束时,阀芯52从第二位置移动至第一位置。Therefore, when the valve core 52 is in the second position, the stop of the first limiting portion 57 and the second limiting portion 58 can be used to limit the limit position of the valve core 52, so that when the fluid delivery ends, the valve The core 52 is moved from the second position to the first position.
本公开的实施例中,第一限位部57为挡块,挡块设有多个,每个挡块围绕阀体51的轴线间隔均布。由此,阀芯52与第一限位块组成的整体结构对称,从而在阀芯52沿阀体51的轴向移动时,避免阀芯52在阀体51的径向上发生偏斜,而影响流体在阀体51内的稳定流动。In the embodiment of the present disclosure, the first limiting portion 57 is a stopper, and a plurality of stoppers are provided, and each stopper is evenly spaced around the axis of the valve body 51 . Therefore, the overall structure composed of the valve core 52 and the first limiting block is symmetrical, so that when the valve core 52 moves in the axial direction of the valve body 51, the valve core 52 is prevented from being deflected in the radial direction of the valve body 51, which may affect the Stable flow of fluid within the valve body 51 .
本公开的实施例中,阀芯52还包括柱状连接段522。限位块包括第一部分和第二部分,第一部分为块状,上述挡块为第二部分,柱状连接段522的一端与阀芯主体521相连、另一端与第一部分相连,挡块设置在第一部分的边沿上。In the embodiment of the present disclosure, the valve core 52 further includes a cylindrical connecting section 522 . The limit block includes a first part and a second part, the first part is block-shaped, the above-mentioned stopper is the second part, one end of the column-shaped connecting section 522 is connected with the valve core body 521, and the other end is connected with the first part, and the stopper is arranged on the first part. part of the edge.
本公开的实施例中,第二限位部58为限位环。由此,方便实现第二限位部58与第一限位部57的止抵。In the embodiment of the present disclosure, the second limiting portion 58 is a limiting ring. Therefore, it is convenient to realize the abutment between the second limiting portion 58 and the first limiting portion 57 .
本公开的实施例中,柱状连接段522和限位块上设有盲孔,盲孔的孔口朝向入口511,盲孔的孔底为锥形,且锥形的顶部朝向出口512。In the embodiment of the present disclosure, the cylindrical connecting section 522 and the limiting block are provided with blind holes, the orifice of the blind hole faces the inlet 511 , the bottom of the blind hole is tapered, and the top of the tapered hole faces the outlet 512 .
下面以图14-图16为例,介绍上述止回阀5的工作过程:14-16 as an example, the working process of the above-mentioned check valve 5 is introduced:
止回阀5工作前,阀芯52利用环形磁铁53与阀芯52之间的磁力作用保持在第一位置。当有流体从入口511正向进入阀腔50内时,一部分流体对限位块施加朝向第一端55的流体压力,另一部分流体进入阀腔50内对阀芯主体521施加朝向第一端55的流体压力,阀芯52受到的流体压力的方向与磁力的方向相反,且流体压力大于磁力,阀芯52向第一端55移动,阀芯52离开阀座54,阀芯52位于第二位置,阀腔50与入口511和出口512连通而形成流体通路。当有流体从出口512逆向流会阀腔50内时,流体对阀芯52施加朝向第二端56的流体压力,此时,阀芯52受到的流体压力的方向与磁力的方向相同。阀芯52在流体压力和磁力共同作用下向第二端56移动,最终阀芯52和阀座54止抵形成线密封,防止流体回流,此时阀处于第一位置。此处的流体压力是指流体施加给阀芯52的压力。Before the check valve 5 operates, the valve core 52 is held in the first position by the magnetic force between the ring magnet 53 and the valve core 52 . When a fluid enters the valve cavity 50 from the inlet 511 in the positive direction, a part of the fluid exerts the fluid pressure toward the first end 55 on the limit block, and another part of the fluid enters the valve cavity 50 and exerts the fluid pressure toward the first end 55 on the valve core body 521 The direction of the fluid pressure on the valve core 52 is opposite to the direction of the magnetic force, and the fluid pressure is greater than the magnetic force, the valve core 52 moves to the first end 55, the valve core 52 leaves the valve seat 54, and the valve core 52 is in the second position , the valve chamber 50 communicates with the inlet 511 and the outlet 512 to form a fluid passage. When the fluid flows into the valve cavity 50 from the outlet 512 in a reverse direction, the fluid exerts a fluid pressure on the valve core 52 toward the second end 56. At this time, the direction of the fluid pressure on the valve core 52 is the same as the direction of the magnetic force. The valve core 52 moves toward the second end 56 under the combined action of fluid pressure and magnetic force, and finally the valve core 52 and the valve seat 54 abut to form a line seal to prevent fluid backflow, and the valve is in the first position. The fluid pressure here refers to the pressure applied by the fluid to the valve core 52 .
下面参考图8-图16详细描述钻箱5000进行锚杆支护作业的详细过程:The detailed process of the bolt support operation performed by the drill box 5000 will be described in detail below with reference to FIGS. 8 to 16 :
1)钻孔:锚杆支护作业循环开始,驱动器2正转,带动第一传动件31正转,因为第一传动件31和第二传动件32相连,在第一传动件31的带动下,第二传动件32反转。因第二传动件32与转轴相连,因此转轴反转(沿第一方向转动)。因预紧螺母92与转轴相连,在转轴和限位块91的共同作用下,杆体95和转轴一起转动,利用锚杆9的钻头96钻孔。在此过程中,第二轴20不随第一轴10一起转动,由于第二密封件42的内外两侧分别接触第一轴10和第二轴20,第二轴20受到摩擦力产生的扭矩,在止转架6的作用下,第二轴20不发生旋转。钻孔过程中,第二轴20仅一个第二通孔23传递水至杆体95的第三通孔953中,用于排除煤渣。由于第一密封件41和第二密封件42的作用,可以确保高压水流进入杆体95的第三通孔953内,而不外流。当限位块91紧贴预紧螺母92,预紧螺母92紧贴着调心球垫93、调心球垫93紧贴着托盘94、托盘94紧贴围岩时,钻孔完成。1) Drilling: The bolt support operation cycle starts, the driver 2 rotates forward, and drives the first transmission member 31 to rotate forward, because the first transmission member 31 and the second transmission member 32 are connected, and driven by the first transmission member 31 , the second transmission member 32 is reversed. Since the second transmission member 32 is connected with the rotating shaft, the rotating shaft is reversed (rotated in the first direction). Because the pre-tightening nut 92 is connected with the rotating shaft, under the joint action of the rotating shaft and the limit block 91, the rod body 95 and the rotating shaft rotate together, and the drill bit 96 of the anchor rod 9 is used for drilling. During this process, the second shaft 20 does not rotate together with the first shaft 10. Since the inner and outer sides of the second seal 42 contact the first shaft 10 and the second shaft 20 respectively, the second shaft 20 is subjected to the torque generated by the frictional force, Under the action of the anti-rotation frame 6, the second shaft 20 does not rotate. During the drilling process, only one second through hole 23 of the second shaft 20 transmits water to the third through hole 953 of the rod body 95 for removing cinders. Due to the functions of the first sealing member 41 and the second sealing member 42, it can be ensured that the high-pressure water flows into the third through hole 953 of the rod body 95 and does not flow out. When the limit block 91 is in close contact with the pre-tightening nut 92, the pre-tightening nut 92 is in close contact with the self-aligning ball washer 93, the self-aligning ball washer 93 is in close contact with the tray 94, and the tray 94 is in close contact with the surrounding rock, the drilling is completed.
2)锚注:钻孔完成后,驱动器2停止转动,第二轴20中的第二通孔23停止泵送水至杆体95的内部;第二轴20的另外两个第二通孔23分别泵送锚固剂的A组分和B组分,两种组分的锚固剂同时被泵送到杆体95的第三通孔953和杆体95与围岩之间的间隙中,由于第一密封件41和第二密封件42的作用,可以确保锚固剂的A组分和B组分进入杆体95的第三通孔953,而不外流,泵送锚固剂至预设量后,停止泵送,锚固剂的各个组分混合反应后,实现锚固功能。2) Anchor note: After the drilling is completed, the driver 2 stops rotating, and the second through hole 23 in the second shaft 20 stops pumping water to the inside of the rod body 95; the other two second through holes 23 of the second shaft 20 are respectively The A component and the B component of the pumping anchoring agent are simultaneously pumped into the third through hole 953 of the rod body 95 and the gap between the rod body 95 and the surrounding rock, due to the first seal 41 and the second sealing member 42 can ensure that the A component and the B component of the anchoring agent enter the third through hole 953 of the rod body 95 without flowing out. After pumping the anchoring agent to a preset amount, stop pumping, After the various components of the anchoring agent are mixed and reacted, the anchoring function is realized.
3)预紧:锚注完成后,驱动器2反转,通过第一传动件31、第二传动件32带动预紧螺母92转动,此时预紧螺母92的转动方向为第二方向,预紧螺母92的转动方向与钻孔过程的转动方向相反,预紧螺母92不断挤压紧贴在围岩上的托盘94,实现对锚杆9的预紧。在预紧过程中,锚杆9相对第一轴10向远离围岩方向平动,锚杆9尾部限位块91与第二轴20接触并推动第二轴20向远离围岩方向运动,复位弹性件7被压缩,直至预紧过程完 成。当预紧结束后,锚杆9与第一轴10分离,在复位弹性件7的作用下,第二轴20相对第一轴10平动,逐渐回复到初始位置,复位弹性件7也恢复原来的安装长度,复位弹性件7的预紧力和安装长度可以通过挡环8进行调整。3) Pre-tightening: After the anchoring is completed, the driver 2 is reversed, and the pre-tightening nut 92 is driven to rotate through the first transmission member 31 and the second transmission member 32. At this time, the rotation direction of the pre-tightening nut 92 is the second direction, and the pre-tightening The rotation direction of the nut 92 is opposite to the rotation direction of the drilling process, and the pre-tightening nut 92 continuously squeezes the tray 94 which is closely attached to the surrounding rock to realize the pre-tightening of the bolt 9 . During the preloading process, the bolt 9 moves relative to the first axis 10 in a direction away from the surrounding rock, and the stop block 91 at the end of the bolt 9 contacts the second axis 20 and pushes the second axis 20 to move away from the surrounding rock, and reset The elastic element 7 is compressed until the preloading process is completed. When the preload is finished, the anchor rod 9 is separated from the first shaft 10. Under the action of the reset elastic member 7, the second shaft 20 translates relative to the first shaft 10 and gradually returns to the initial position, and the reset elastic member 7 also returns to its original position. The installation length, the preload force and installation length of the reset elastic member 7 can be adjusted by the retaining ring 8.
上面工艺步骤完成后,根据施工需求,进行下一个作业循环,每个作业循环中,钻箱5000的工作原理一致,不再赘述。After the above process steps are completed, the next operation cycle is carried out according to the construction requirements. In each operation cycle, the working principle of the drill box 5000 is the same, and will not be repeated.
钻箱5000可以完成钻孔、锚固和预紧多个步骤,降低了工人劳动强度,提高了巷道支护效率,成本低,结构简单,便于安装和维护,适用于煤巷锚杆支护作业。 Drill box 5000 can complete multiple steps of drilling, anchoring and preloading, reducing labor intensity of workers, improving roadway support efficiency, low cost, simple structure, easy installation and maintenance, and suitable for coal roadway bolt support operations.
在本公开的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本公开和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开的限制。In the description of the present disclosure, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Rear, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial, The orientations or positional relationships indicated by "radial direction", "circumferential direction", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying the indicated devices or elements It must have, be constructed, and operate in a particular orientation, and therefore should not be construed as a limitation of the present disclosure.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本公开的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present disclosure, "plurality" means at least two, such as two, three, etc., unless expressly and specifically defined otherwise.
在本公开中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接或彼此可通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本公开中的具体含义。In the present disclosure, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two components or the interaction relationship between the two components, unless otherwise expressly qualified. For those of ordinary skill in the art, the specific meanings of the above terms in the present disclosure can be understood according to specific situations.
在本公开中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present disclosure, unless expressly stated and defined otherwise, a first feature "on" or "under" a second feature may be in direct contact with the first and second features, or indirectly through an intermediary between the first and second features touch. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
在本公开中,术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本公开的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In this disclosure, the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., mean a specific feature, structure, material, or Features are included in at least one embodiment or example of the present disclosure. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.
尽管上面已经示出和描述了本公开的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本公开的限制,本领域的普通技术人员在本公开的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present disclosure have been shown and described above, it should be understood that the above-described embodiments are exemplary and should not be construed as limitations of the present disclosure, and those of ordinary skill in the art may interpret the above-described embodiments within the scope of the present disclosure. Embodiments are subject to variations, modifications, substitutions and variations.

Claims (10)

  1. 一种锚杆自动化施工方法,其特征在于,包括以下步骤:An automatic bolt construction method, characterized in that it comprises the following steps:
    利用油压传感器采集油压信号,利用激光测距传感器采集钻箱的前进信号;The oil pressure signal is collected by the oil pressure sensor, and the forward signal of the drilling box is collected by the laser ranging sensor;
    根据所述油压信号,控制支撑油缸驱动支撑板前进和停止移动,以便支撑巷道壁且为锚杆进行导向;According to the oil pressure signal, control the support oil cylinder to drive the support plate to move forward and stop, so as to support the roadway wall and guide the anchor rod;
    在所述支撑板停止移动后,利用注水装置向所述锚杆内注水;After the support plate stops moving, use a water injection device to inject water into the anchor rod;
    控制钻箱上的液压马达反转,以便驱动所述锚杆正转;Control the reverse rotation of the hydraulic motor on the drill box, so as to drive the rock bolt to rotate forward;
    根据所述油压信号和所述前进信号中的至少一者,控制钻进油缸驱动钻箱前进和停止移动,以便正转的所述锚杆前进钻孔;According to at least one of the oil pressure signal and the advance signal, controlling the drilling oil cylinder to drive the drill box to advance and stop moving, so that the forward-rotating anchor rod advances the drilling;
    在所述锚杆前进钻孔的同时,控制锚注泵吸浆;Control the anchor pump to suck the slurry while the anchor rod advances the drilling;
    控制所述液压马达停止反转;controlling the hydraulic motor to stop reversing;
    控制所述注水装置停止供水,控制所述锚注泵停止吸浆;Controlling the water injection device to stop water supply, and controlling the anchor injection pump to stop absorbing slurry;
    控制所述锚注泵排浆,以便对所述锚杆锚注;controlling the grouting of the anchor injection pump so as to anchor the anchor rod;
    在所述锚杆锚注后,控制所述液压马达正转,以便驱动预紧螺母反转,从而实现所述锚杆预紧;After the bolt is anchored, the hydraulic motor is controlled to rotate forward, so as to drive the preload nut to reverse, so as to realize the preload of the bolt;
    根据所述油压信号,控制所述液压马达停止正转;Control the hydraulic motor to stop forward rotation according to the oil pressure signal;
    在所述液压马达停止正转后,根据所述油压信号,控制所述钻进油缸驱动所述钻箱后退和停止移动,以便所述锚杆退回;和After the hydraulic motor stops rotating forward, according to the oil pressure signal, the drilling oil cylinder is controlled to drive the drilling box to retreat and stop moving, so that the anchor rod is retreated; and
    根据所述油压信号,控制所述支撑油缸驱动所述支撑板后退和停止移动,以便所述支撑板退回。According to the oil pressure signal, the support oil cylinder is controlled to drive the support plate to retreat and stop moving, so that the support plate retreats.
  2. 根据权利要求1所述的锚杆自动化施工方法,其特征在于,在所述钻箱停止移动后,且在所述控制所述注水装置停止供水前,根据油压信号,控制所述液压马达停止反转。The bolt automatic construction method according to claim 1, characterized in that, after the drilling box stops moving and before the water injection device is controlled to stop water supply, the hydraulic motor is controlled to stop according to an oil pressure signal Invert.
  3. 根据权利要求1或2所述的锚杆自动化施工方法,其特征在于,所述油压传感器包括:The automatic bolt construction method according to claim 1 or 2, wherein the oil pressure sensor comprises:
    第一压力传感器和第二压力传感器,所述第一压力传感器设在所述支撑油缸的一个油路上,所述第二压力传感器设在所述支撑油缸的另一个油路上,以便监测所述支撑油缸的进给压力信号和退回压力信号;A first pressure sensor and a second pressure sensor, the first pressure sensor is provided on one oil circuit of the support cylinder, and the second pressure sensor is provided on the other oil circuit of the support cylinder to monitor the support The feed pressure signal and retraction pressure signal of the oil cylinder;
    第三压力传感器和第四压力传感器,所述第三压力传感器设在所述钻进油缸的一个油路上,所述第四压力传感器设在所述钻进油缸的另一个油路上,以便监测所述钻进油缸的进给压力信号和退回压力信号;以及A third pressure sensor and a fourth pressure sensor, the third pressure sensor is provided on one oil circuit of the drilling cylinder, and the fourth pressure sensor is provided on the other oil circuit of the drilling cylinder, so as to monitor all the the feed pressure signal and retraction pressure signal of the drilling cylinder; and
    第五压力传感器,所述第五压力传感器设在所述液压马达的一个油路上,以便监测所述液压马达的转动压力信号。The fifth pressure sensor is arranged on an oil circuit of the hydraulic motor to monitor the rotational pressure signal of the hydraulic motor.
  4. 根据权利要求1-3中任一项所述的锚杆自动化施工方法,其特征在于,所述油压信号包括所述支撑油缸的进给压力信号和退回压力信号、所述钻进油缸的进给压力信号和退 回压力信号以及所述液压马达的转动压力信号,所述钻箱的前进信号为所述钻箱的前进速度。The automatic bolt construction method according to any one of claims 1 to 3, wherein the oil pressure signal includes a feed pressure signal and a retraction pressure signal of the support oil cylinder, and a feed pressure signal of the drilling oil cylinder. Given the pressure signal, the retraction pressure signal and the rotational pressure signal of the hydraulic motor, the forward signal of the drill box is the forward speed of the drill box.
  5. 根据权利要求1-4中任一项所述的锚杆自动化施工方法,其特征在于,所述根据所述油压信号,控制支撑油缸驱动支撑板前进和停止移动包括:The automatic bolt construction method according to any one of claims 1-4, wherein, according to the oil pressure signal, controlling the supporting oil cylinder to drive the supporting plate to move forward and stop the movement comprises:
    监测并确定所述支撑油缸的进给压力小于第一阈值,控制支撑油缸驱动支撑板前进;和monitoring and determining that the feed pressure of the support cylinder is less than a first threshold, and controlling the support cylinder to drive the support plate forward; and
    监测并确定所述支撑油缸的进给压力大于或等于第一阈值,控制支撑油缸驱动支撑板停止移动。Monitoring and determining that the feeding pressure of the support cylinder is greater than or equal to the first threshold value, and controlling the support cylinder to drive the support plate to stop moving.
  6. 根据权利要求1-5中任一项所述的锚杆自动化施工方法,其特征在于,所述根据所述油压信号和所述前进信号中的至少一者,控制钻进油缸驱动钻箱前进和停止移动包括:The automatic bolt construction method according to any one of claims 1-5, characterized in that, according to at least one of the oil pressure signal and the advance signal, the drilling oil cylinder is controlled to drive the drill box to advance and stop moving includes:
    监测并确定所述钻进油缸的进给压力小于第二阈值和/或监测并确定所述钻箱的前进速度大于或等于第三阈值,控制所述钻进油缸驱动钻箱前进;和monitoring and determining that the feed pressure of the drilling cylinder is less than a second threshold value and/or monitoring and determining that the advancing speed of the drilling tank is greater than or equal to a third threshold value, and controlling the drilling cylinder to drive the drilling tank forward; and
    监测并确定所述钻进油缸的进给压力大于或等于第二阈值和/或监测并确定所述钻箱的前进速度小于第三阈值,控制所述钻进油缸驱动钻箱停止移动。Monitor and determine that the feeding pressure of the drilling cylinder is greater than or equal to a second threshold and/or monitor and determine that the forward speed of the drill box is less than a third threshold, and control the drilling cylinder to drive the drill box to stop moving.
  7. 根据权利要求1-6中任一项所述的锚杆自动化施工方法,其特征在于,所述根据所述油压信号,控制所述液压马达停止反转包括:The automatic bolt construction method according to any one of claims 1-6, characterized in that, according to the oil pressure signal, controlling the hydraulic motor to stop reverse rotation comprises:
    监测并确定所述液压马达的转动压力小于或等于第四阈值且稳定预设时间后,控制所述液压马达停止反转。After monitoring and determining that the rotational pressure of the hydraulic motor is less than or equal to the fourth threshold value and is stable for a preset time, the hydraulic motor is controlled to stop reverse rotation.
  8. 根据权利要求1-7中任一项所述的锚杆自动化施工方法,其特征在于,所述根据所述油压信号,控制所述液压马达停止正转包括:The automatic bolt construction method according to any one of claims 1-7, wherein the controlling the hydraulic motor to stop forward rotation according to the oil pressure signal comprises:
    监测并确定所述液压马达的转动压力大于或等于第五阈值,控制所述液压马达停止正转。Monitoring and determining that the rotational pressure of the hydraulic motor is greater than or equal to a fifth threshold value, and controlling the hydraulic motor to stop forward rotation.
  9. 根据权利要求1-8中任一项所述的锚杆自动化施工方法,其特征在于,所述根据所述油压信号,控制所述钻进油缸驱动所述钻箱后退和停止移动包括:The automatic bolt construction method according to any one of claims 1-8, characterized in that, according to the oil pressure signal, controlling the drilling oil cylinder to drive the drill box to retreat and stop moving comprises:
    监测并确定所述钻进油缸的退回压力小于第六阈值,控制所述钻进油缸驱动所述钻箱后退;和monitoring and determining that the retraction pressure of the drilling cylinder is less than a sixth threshold, and controlling the drilling cylinder to drive the drilling box to retreat; and
    监测并确定所述钻进油缸的退回压力大于或等于第六阈值,控制所述钻进油缸驱动所述钻箱停止移动。Monitoring and determining that the retraction pressure of the drilling cylinder is greater than or equal to a sixth threshold value, and controlling the drilling cylinder to drive the drilling box to stop moving.
  10. 根据权利要求1-9中任一项所述的锚杆自动化施工方法,其特征在于,所述根据所述油压信号,控制所述支撑油缸驱动所述支撑板后退和停止移动包括:The automatic bolt construction method according to any one of claims 1-9, wherein, according to the oil pressure signal, controlling the support oil cylinder to drive the support plate to retreat and stop moving comprises:
    监测并确定所述支撑油缸的退回压力小于第七阈值,控制所述支撑油缸驱动所述支撑板后退;和monitoring and determining that the retraction pressure of the support cylinder is less than a seventh threshold, and controlling the support cylinder to drive the support plate to retreat; and
    监测并确定所述支撑油缸的退回压力大于或等于第七阈值,控制所述支撑油缸驱动所述支撑板停止移动。Monitoring and determining that the retracting pressure of the support cylinder is greater than or equal to a seventh threshold value, and controlling the support cylinder to drive the support plate to stop moving.
PCT/CN2021/131572 2021-04-30 2021-11-18 Automated construction method for anchor bolt WO2022227509A1 (en)

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