WO2022222014A1 - Disc brake grouping braking system - Google Patents

Disc brake grouping braking system Download PDF

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Publication number
WO2022222014A1
WO2022222014A1 PCT/CN2021/088236 CN2021088236W WO2022222014A1 WO 2022222014 A1 WO2022222014 A1 WO 2022222014A1 CN 2021088236 W CN2021088236 W CN 2021088236W WO 2022222014 A1 WO2022222014 A1 WO 2022222014A1
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Prior art keywords
brake
disc
braking system
discs
bodies
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PCT/CN2021/088236
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French (fr)
Chinese (zh)
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梁芳文
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梁芳文
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Priority to PCT/CN2021/088236 priority Critical patent/WO2022222014A1/en
Publication of WO2022222014A1 publication Critical patent/WO2022222014A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T1/00Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles
    • B60T1/02Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels
    • B60T1/06Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels acting otherwise than on tread, e.g. employing rim, drum, disc, or transmission or on double wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T17/00Component parts, details, or accessories of power brake systems not covered by groups B60T8/00, B60T13/00 or B60T15/00, or presenting other characteristic features
    • B60T17/04Arrangements of piping, valves in the piping, e.g. cut-off valves, couplings or air hoses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T5/00Vehicle modifications to facilitate cooling of brakes

Definitions

  • the utility model relates to the field of vehicle braking systems, in particular to a disc brake group braking system.
  • the disc brake is composed of a brake disc connected to the wheel and a brake caliper on the edge of the disc.
  • the hydraulic oil pushes the piston to make the brake pad clamp the brake disc, thereby produce a braking effect.
  • Disc brakes are light in weight, simple in structure, and easy to adjust. Compared with drum brakes, disc brakes have better heat dissipation.
  • the structure of the current disc brake system is still relatively simple, and sometimes a single disc brake cannot meet the needs of large vehicles, thus easily causing safety accidents.
  • the heat dissipation performance of the brake disc still needs to be improved, and when the brake disc is displaced or deformed by pressure, the driver cannot know it in time and make replacement or adjustment, which is more likely to cause safety accidents. Therefore, it is necessary to develop a disc brake group braking system to improve the braking performance of the vehicle and ensure driving safety.
  • a disc brake group braking system is provided.
  • four groups of double disc brakes are formed. system, the braking effect of the car is stronger; at the same time, each brake disc is composed of two disc bodies, the gap between the two disc bodies is conducive to air circulation, and the two disc bodies are provided with heat dissipation holes, In order to make the heat dissipation effect during braking better, thereby improving the braking performance of the vehicle.
  • a disc brake group braking system includes a braking device and a control device, the braking device includes a front axle, a rear axle and a brake disc, and two brakes are respectively provided at both ends of the front axle and the rear axle
  • the front axle and the rear axle are also respectively fixed with a brake caliper bracket corresponding to each of the brake discs, and the ends of the brake caliper bracket are
  • a brake caliper assembly is provided, and a part of each of the brake discs is respectively placed in the brake caliper assembly, and the brake caliper assembly can brake the brake disc;
  • the control device includes a brake caliper assembly.
  • a brake pedal, two brake pumps and four brake pipes can control the work of the two brake pumps, each of the brake pumps is connected with two of the brake pipes, each The end of the brake pipe away from the brake pump is further divided into two brake branch pipes, and the two brake branch pipes are respectively connected to one of the brake caliper assemblies on the front axle and the rear axle;
  • Each of the brake discs includes two disc bodies, a plurality of connecting posts are arranged between the two disc bodies, and the two ends of the connection posts are respectively fixedly connected to the inner sides of the two disc bodies; each The disk body is provided with a plurality of heat dissipation holes at positions different from the connecting posts, and the heat dissipation holes are symmetrical with respect to the center of the disk body and extend from the center of the disk body to the outer edge of the disk body.
  • each of the brake caliper assemblies includes a brake caliper, two grinding brake pads, an oil inlet and two pistons, and two ends of the brake caliper are respectively fixedly connected to the two grinding brake pads.
  • the oil inlet is in communication with the brake branch pipe
  • one end of the two pistons is in communication with the oil inlet respectively
  • the other ends of the two pistons are in contact with the two grinding brake pads respectively
  • the two grinding brake pads are respectively located on both sides of the brake disc.
  • the distance between the two brake discs is 8-12 cm.
  • brake caliper bracket and the rear axle are fixed by bolts.
  • each of the discs is 2.5-3 cm.
  • the distance between the two disk bodies is 1-2 cm.
  • the diameter of the bottom surface of the connecting column is 2-3 cm.
  • the diameter of the heat dissipation hole is 5-6mm.
  • a temperature sensor is provided on the inner side of each of the trays, the temperature sensor monitors the surface temperature of each of the trays, and the temperature sensor is wirelessly connected to the cab computer.
  • a pressure sensor and a displacement sensor are arranged at intervals on the inner side of one of the disc bodies of each of the brake discs, and the pressure sensor and the displacement sensor monitor the pressure deformation of the two disc bodies and the displacement sensor respectively.
  • the pressure sensor and the displacement sensor are wirelessly connected to the cab computer.
  • two brake discs are respectively arranged at both ends of the front axle and the rear axle, thereby forming four groups of double disc brake braking systems, and the braking effect of the automobile is stronger;
  • a set of double disc brake system when one of the brake pump or disc brake system fails, the other brake pump or disc brake system can ensure effective braking, which greatly improves the safety performance of the vehicle;
  • each brake disc is composed of two disc bodies, and the air ducts formed by the two disc bodies facilitate air circulation, so that the inner and outer surfaces of the two disc bodies can be better dissipated. Heat dissipation holes are provided to make the heat dissipation effect during braking better, thereby improving the braking performance of the vehicle.
  • the utility model monitors the surface temperature of each disc body by setting a temperature sensor on each disc body, so as to know the heat dissipation of the brake disc and make adjustments in time; also by setting a pressure sensor on the disc body And displacement sensor to monitor the pressure deformation of the two discs and the displacement of the distance between the two discs, and further replace the discs or adjust the distance between the two discs, so as to improve the braking performance of the vehicle and ensure Driving safety.
  • FIG. 1 is a schematic structural diagram of a disc brake grouped braking system of the present invention
  • Fig. 2 is the partial structure schematic diagram of A place in Fig. 1;
  • FIG 3 is a cross-sectional view of a brake disc of a disc brake group braking system of the present invention.
  • a component when referred to as being "fixed to” another component, it can be directly on the other component or there may also be a centered component.
  • a component When a component is considered to be “connected” to another component, it can be directly connected to the other component or there may be a co-existence of an intervening component.
  • a component When a component is considered to be “set on” another component, it may be directly set on the other component or there may be a co-existing centered component.
  • the terms “vertical,” “horizontal,” “left,” “right,” and similar expressions are used herein for illustrative purposes only.
  • a disc brake group braking system including a braking device and a control device
  • the braking device includes a front axle 12, a rear axle 1 and eight brake discs 2, the front axle 12 and the rear axle
  • the two ends of the bridge 1 are respectively provided with two brake discs 2, and every two brake discs 2 are arranged at intervals, and the distance between the two brake discs 2 is 8-12 cm.
  • the distance between the two brake discs 2 is preferably 10 cm, so that the braking effect is the best.
  • the front axle 12 and the rear axle 1 are also respectively fixed with a brake caliper bracket 3 corresponding to each brake disc 2 .
  • the brake caliper bracket 3 is fixed to the front axle 12 and the rear axle 1 by bolts.
  • the end of the brake caliper bracket 3 is also provided with a brake caliper assembly 5, and a part of each brake disc 2 is placed in the brake caliper assembly 5 respectively, and the brake caliper assembly 5 can make the brake disc 2.
  • the control device includes a brake pedal 15, two brake pumps 16 and four brake pipes 13.
  • the brake pedal 15 can control the two brake pumps 16 to work at the same time.
  • Each brake pump 16 is connected to two brake pipes 13.
  • the end of each brake pipe 13 away from the brake pump 16 is also divided into two brake branch pipes 14, and the two brake branch pipes 14 are respectively connected with one of the brake caliper assemblies 5 on the front axle 12 and the rear axle 1 .
  • the brake caliper assembly 5 in the present invention includes a brake caliper 6, two grinding brake pads 8, an oil inlet 4 and two pistons 7, and both ends of the brake caliper 6 are respectively fixed with the grinding brake pads 8. Connection, the oil inlet 4 is communicated with the brake branch pipe 14, one end of the two pistons 7 is connected with the oil inlet 4 respectively, the other ends of the two pistons 7 are respectively in contact with the two grinding brake pads 8, the two grinding brake pads 8 are located on both sides of the brake disc 2, respectively.
  • Depressing the brake pedal 15 makes the two brake pumps 16 work, and the hydraulic oil flows from the brake pipe 13 to the brake branch pipe 14 respectively, so that the brake caliper assembly 5 works, and the piston 7 pushes the grinding brakes on both sides of the brake disc 2 Plate 8 is braked.
  • each brake disc 2 includes two disc bodies 21 , and the thickness of each disc body 21 is 2.5-3 cm. In this embodiment, the thickness of each disc body 21 is preferably 3 cm, so that the disc body 21 is not easily deformed by friction and extrusion by the grinding disc 8 .
  • a plurality of connecting columns 22 are arranged between the two disk bodies 21 , and two ends of the connecting columns 22 are respectively fixedly connected to the inner sides of the two disk bodies 21 .
  • the diameter of the bottom surface of the connecting column 22 is 2-3 cm, and the distance between the two discs 21 is 1-2 cm.
  • the diameter of the bottom surface of the connecting column 22 is preferably 2.5 cm, and the distance between the two disc bodies 21 is preferably 2 cm, so that the two disc bodies 21 are firmly connected and are not easily deformed and displaced.
  • the air ducts formed between the disk bodies 21 make the heat dissipation effect of the two disk bodies 21 better.
  • Each plate body 21 is also spaced apart from the connecting post 22 with a number of cooling holes 211 symmetrical about the center of the plate body 21 and extending from the center of the plate body 21 to the outer edge of the plate body 21.
  • the diameter of the heat dissipation holes 211 is 5-6mm.
  • the diameter of the heat dissipation hole 211 is preferably 6 mm, which is more conducive to the heat dissipation of the two disk bodies 21 .
  • the two grinding brake pads 8 are located on the outer sides of the two disc bodies 21 respectively. When braking, the piston 7 pushes the grinding brake pads 8 to rub against the disc body 21 to generate a lot of heat, and the air duct formed between the two disc bodies 21 generates a lot of heat. And the heat dissipation holes 211 on the surface of the disc body 21 can greatly improve the heat dissipation effect of the disc body 21 , so that the braking performance is better.
  • a temperature sensor 9 is provided on the inner surface of each plate body 21 in the present invention, the temperature sensor 9 monitors the surface temperature of each plate body 21, and the temperature sensor 21 is wirelessly connected with the cab computer.
  • a pressure sensor 10 and a displacement sensor 11 are also arranged on the inner side of one of the disc bodies 21 of each brake disc 2 in the present invention, and the pressure sensor 10 and the displacement sensor 11 monitor the displacement of the two disc bodies 21 respectively.
  • the pressure deformation and the displacement of the distance between the two disc bodies 21 , the pressure sensor 10 and the displacement sensor 11 are all wirelessly connected to the cab computer.
  • two brake discs 2 are respectively arranged at both ends of the front axle 12 and the rear axle 1, so as to form four sets of double disc brake systems, and the braking effect of the automobile is stronger; two brake pumps 16 are used. Controls four sets of double disc brake systems.
  • the other brake pump 16 or disc brake system can ensure effective braking, which greatly improves the vehicle’s performance. safety performance.
  • each brake disc 2 is composed of two disc bodies 21 , and the air ducts formed by the two disc bodies 21 are helpful for air circulation, so that the inner and outer surfaces of the two disc bodies 21 can be better dissipated.
  • the body 21 is also provided with heat dissipation holes 211, so that the heat dissipation effect during braking is better, thereby improving the braking performance of the vehicle.
  • the utility model also sets the temperature sensor 9 on each disc body 21 to monitor the surface temperature of each disc body 21, so that the heat dissipation of the brake disc 2 can be known and the adjustment can be made in time;
  • the pressure sensor 10 and the displacement sensor 11 are arranged on the top to monitor the pressure deformation of the two disc bodies 21 and the displacement of the distance between the two disc bodies 21, and further replace the disc bodies 21 or adjust the distance between the two disc bodies 21. distance, so as to improve the braking performance of the vehicle and ensure driving safety.

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Braking Arrangements (AREA)

Abstract

A disc brake grouping braking system, relating to the field of vehicle brake devices. The disc brake grouping braking system comprises a brake device and a control device; the brake device comprises a front axle (12), a rear axle (1), and eight brake discs (2); two brake discs (2) are each provided at both ends of the front axle (12) and both ends of the rear axle (1); brake caliper brackets (3) are respectively fixedly provided on the corresponding brake discs (2) on the front axle (12) and the rear axle (1); brake caliper assemblies (5) are respectively provided at end portions of the brake caliper brackets (3); the control device comprises a brake pedal (15), two brake pumps (16) and four brake hoses (13); and the brake pedal (15) controls the two brake pumps (16) to work. The two brake discs (2) are each provided at both ends of the front axle (12) and both ends of the rear axle (1), such that four sets of double-disc brake braking systems are formed, and the braking effect of a vehicle is stronger. The two brake pumps (16) are used to control the four sets of double-disc brake braking systems, and when one of the brake pumps or disc brake braking systems fails, the other brake pump or disc brake braking system can ensure effective braking, thereby improving the safety performance of the vehicle.

Description

一种碟刹分组制动系统A disc brake group braking system 技术领域technical field
本实用新型涉及车辆刹车系统领域,具体涉及一种碟刹分组制动系统。The utility model relates to the field of vehicle braking systems, in particular to a disc brake group braking system.
背景技术Background technique
目前,汽车的刹车制动大多采用碟刹,碟刹是由一个与车轮相连的刹车圆盘和圆盘边缘的刹车钳组成,刹车时,液压油推动活塞使刹车片夹紧制动盘,从而产生制动效果。碟刹重量轻,结构简单,且调整方便,相比于鼓刹,碟刹的散热效果更好。但目前的碟刹系统结构还较为单一,有时单独的一个碟刹制动无法满足大型车辆的需求,从而容易造成安全事故。此外,制动盘的散热性能还有待提高,并且,当制动盘发生位移或压力形变时,驾驶人员无法及时获知并进行更换或调整,从而更加容易造成安全事故。因此,有必要开发一种碟刹分组制动系统,提高车辆的刹车性能,保证行驶安全。At present, most of the brakes of automobiles use disc brakes. The disc brake is composed of a brake disc connected to the wheel and a brake caliper on the edge of the disc. When braking, the hydraulic oil pushes the piston to make the brake pad clamp the brake disc, thereby produce a braking effect. Disc brakes are light in weight, simple in structure, and easy to adjust. Compared with drum brakes, disc brakes have better heat dissipation. However, the structure of the current disc brake system is still relatively simple, and sometimes a single disc brake cannot meet the needs of large vehicles, thus easily causing safety accidents. In addition, the heat dissipation performance of the brake disc still needs to be improved, and when the brake disc is displaced or deformed by pressure, the driver cannot know it in time and make replacement or adjustment, which is more likely to cause safety accidents. Therefore, it is necessary to develop a disc brake group braking system to improve the braking performance of the vehicle and ensure driving safety.
实用新型内容Utility model content
本实用新型的目的在于:针对上述存在的问题,提供一种碟刹分组制动系统,通过在前桥和后桥的两端分别设置两个制动盘,从而组成四组双碟刹制动系统,汽车的制动效果更强;同时,每一个制动盘均由两个盘体组成,两个盘体之间的空隙有助于空气流通,两个盘体上均开设有散热孔,以使刹车时的散热效果更好,从而提高了车辆的刹车性能。The purpose of this utility model is: in view of the above-mentioned problems, a disc brake group braking system is provided. By setting two brake discs at both ends of the front axle and the rear axle respectively, four groups of double disc brakes are formed. system, the braking effect of the car is stronger; at the same time, each brake disc is composed of two disc bodies, the gap between the two disc bodies is conducive to air circulation, and the two disc bodies are provided with heat dissipation holes, In order to make the heat dissipation effect during braking better, thereby improving the braking performance of the vehicle.
为了实现上述目的,本实用新型采用的技术方案如下:In order to achieve the above purpose, the technical scheme adopted by the present utility model is as follows:
一种碟刹分组制动系统,包括制动装置和控制装置,所述制动装置包括前桥、后桥以及制动盘,所述前桥和后桥的两端分别设有两个制动盘,且每两个所述制动盘间隔设置,所述前桥和后桥上对应每个所述制动盘还分别固设有制动钳支架,所述制动钳支架的端部均设有制动钳总成,每一所述制动盘的一部分分别置于所述制动钳总成内,所述制动钳总成可对制动盘制动;所述控制装置包括制动踏板、两个制动泵以及四根制动管,所述制动踏板可控制两个所述制动泵工作,每一所述制动泵与两根所述制动管连接,每一所述制动管远离所述制动泵的一端还分成两路制动支管,两路所述制动支管分别与所述前桥和后桥上的其中一所述制动钳总成连接;A disc brake group braking system includes a braking device and a control device, the braking device includes a front axle, a rear axle and a brake disc, and two brakes are respectively provided at both ends of the front axle and the rear axle The front axle and the rear axle are also respectively fixed with a brake caliper bracket corresponding to each of the brake discs, and the ends of the brake caliper bracket are A brake caliper assembly is provided, and a part of each of the brake discs is respectively placed in the brake caliper assembly, and the brake caliper assembly can brake the brake disc; the control device includes a brake caliper assembly. A brake pedal, two brake pumps and four brake pipes, the brake pedal can control the work of the two brake pumps, each of the brake pumps is connected with two of the brake pipes, each The end of the brake pipe away from the brake pump is further divided into two brake branch pipes, and the two brake branch pipes are respectively connected to one of the brake caliper assemblies on the front axle and the rear axle;
每一所述制动盘均包括两个盘体,两个所述盘体之间设有若干连接柱,所述连接柱的两端分别与两个所述盘体的内侧固定连接;每一所述盘体上异于所述连接柱处开设有若干散热孔,所述散热孔相对所述盘体圆心对称且从所述盘体圆心向盘体外边缘延伸分布。Each of the brake discs includes two disc bodies, a plurality of connecting posts are arranged between the two disc bodies, and the two ends of the connection posts are respectively fixedly connected to the inner sides of the two disc bodies; each The disk body is provided with a plurality of heat dissipation holes at positions different from the connecting posts, and the heat dissipation holes are symmetrical with respect to the center of the disk body and extend from the center of the disk body to the outer edge of the disk body.
进一步地,每一所述制动钳总成包括制动钳、两个磨刹片、进油口以及两个活塞,所述制动钳的两端分别与两个所述磨刹片固定连接,所述进油口与所述制动支管连通,两个所述活塞的一端分别与所述进油口连通,两个所述活塞的另一端分别与两个所述磨刹片相接触,两个所述磨刹片分别位于所述制动盘的两侧。Further, each of the brake caliper assemblies includes a brake caliper, two grinding brake pads, an oil inlet and two pistons, and two ends of the brake caliper are respectively fixedly connected to the two grinding brake pads. , the oil inlet is in communication with the brake branch pipe, one end of the two pistons is in communication with the oil inlet respectively, and the other ends of the two pistons are in contact with the two grinding brake pads respectively, The two grinding brake pads are respectively located on both sides of the brake disc.
进一步地,两个所述制动盘之间的间距为8-12cm。Further, the distance between the two brake discs is 8-12 cm.
进一步地,所述制动钳支架与所述后桥通过螺栓固定。Further, the brake caliper bracket and the rear axle are fixed by bolts.
进一步地,每一所述盘体的厚度均为2.5-3cm。Further, the thickness of each of the discs is 2.5-3 cm.
进一步地,两个所述盘体之间的间距为1-2cm。Further, the distance between the two disk bodies is 1-2 cm.
进一步地,所述连接柱的底面直径为2-3cm。Further, the diameter of the bottom surface of the connecting column is 2-3 cm.
进一步地,所述散热孔的直径为5-6mm。Further, the diameter of the heat dissipation hole is 5-6mm.
进一步地,每一所述盘体的内侧面上均设有温度传感器,所述温度传感器监测每一所述盘体的表面温度,所述温度传感器与驾驶室计算机通过无线连接。Further, a temperature sensor is provided on the inner side of each of the trays, the temperature sensor monitors the surface temperature of each of the trays, and the temperature sensor is wirelessly connected to the cab computer.
进一步地,每一所述制动盘的其中一所述盘体的内侧面上还间隔设有压力传感器和位移传感器,所述压力传感器和位移传感器分别监测两个所述盘体的压力变形以及两个所述盘体之间的间距的位移,所述压力传感器和位移传感器均与驾驶室计算机通过无线连接。Further, a pressure sensor and a displacement sensor are arranged at intervals on the inner side of one of the disc bodies of each of the brake discs, and the pressure sensor and the displacement sensor monitor the pressure deformation of the two disc bodies and the displacement sensor respectively. For the displacement of the distance between the two discs, the pressure sensor and the displacement sensor are wirelessly connected to the cab computer.
综上所述,由于采用了上述技术方案,本实用新型的有益效果是:To sum up, due to the adoption of the above-mentioned technical solutions, the beneficial effects of the present utility model are:
1.本实用新型通过在前桥和后桥的两端分别设置两个制动盘,从而组成四组双碟刹制动系统,汽车的制动效果更强;采用两个制动泵控制四组双碟刹制动系统,当其中一个制动泵或碟刹制动系统出现故障时,另一个制动泵或碟刹制动系统可保证有效制动,极大提高了车辆的安全性能;同时,每一个制动盘均由两个盘体组成,两个盘体形成的风道有助于空气流通,使两个盘体的内外表面得到更好的散热,两个盘体上还均开设有散热孔,以使刹车时的散热效果更好,从而提高了车辆的刹车性能。1. In the present invention, two brake discs are respectively arranged at both ends of the front axle and the rear axle, thereby forming four groups of double disc brake braking systems, and the braking effect of the automobile is stronger; A set of double disc brake system, when one of the brake pump or disc brake system fails, the other brake pump or disc brake system can ensure effective braking, which greatly improves the safety performance of the vehicle; At the same time, each brake disc is composed of two disc bodies, and the air ducts formed by the two disc bodies facilitate air circulation, so that the inner and outer surfaces of the two disc bodies can be better dissipated. Heat dissipation holes are provided to make the heat dissipation effect during braking better, thereby improving the braking performance of the vehicle.
2.本实用新型通过在每个盘体上设置温度传感器,以监测每一盘体的表面温度,从而可得知制动盘的散热情况并及时作出调整;还通 过在盘体上设置压力传感器和位移传感器,以监测两个盘体的压力变形以及两个盘体之间的间距的位移,进一步对盘体进行更换或调整两个盘体之间的间距,从而提高车辆的刹车性能,保证行车安全。2. The utility model monitors the surface temperature of each disc body by setting a temperature sensor on each disc body, so as to know the heat dissipation of the brake disc and make adjustments in time; also by setting a pressure sensor on the disc body And displacement sensor to monitor the pressure deformation of the two discs and the displacement of the distance between the two discs, and further replace the discs or adjust the distance between the two discs, so as to improve the braking performance of the vehicle and ensure Driving safety.
附图说明Description of drawings
图1是本实用新型一种碟刹分组制动系统的结构示意图;1 is a schematic structural diagram of a disc brake grouped braking system of the present invention;
图2是图1中A处的局部结构示意图;Fig. 2 is the partial structure schematic diagram of A place in Fig. 1;
图3是本实用新型一种碟刹分组制动系统的制动盘的剖面图。3 is a cross-sectional view of a brake disc of a disc brake group braking system of the present invention.
图中:1-后桥;2-制动盘;21-盘体;211-散热孔;22-连接柱;3-制动钳支架;4-进油口;5-制动钳总成;6-制动钳;7-活塞;8-磨刹片;9-温度传感器;10-压力传感器;11-位移传感器;12-后桥;13-制动管;14-制动支管;15-制动踏板;16-制动泵。In the figure: 1-rear axle; 2-brake disc; 21-disc body; 211-heating hole; 22-connecting column; 3-brake caliper bracket; 4-oil inlet; 5-brake caliper assembly; 6-brake caliper; 7-piston; 8-grinding brake pad; 9-temperature sensor; 10-pressure sensor; 11-displacement sensor; 12-rear axle; 13-brake pipe; 14-brake branch pipe; 15- Brake pedal; 16 - Brake pump.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
需要说明的是,当组件被称为“固定于”另一个组件,它可以直接在另一个组件上或者也可以存在居中的组件。当一个组件被认为是“连接”另一个组件,它可以是直接连接到另一个组件或者可能同时存在居中组件。当一个组件被认为是“设置于”另一个组件,它可以是直接设置在另一个组件上或者可能同时存在居中组件。本文所使用 的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or there may also be a centered component. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be a co-existence of an intervening component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a co-existing centered component. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for illustrative purposes only.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which the present invention belongs. The terms used in the description of the present invention herein are only for the purpose of describing specific embodiments, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
实施例Example
请同时参阅图1至图3,一种碟刹分组制动系统,包括制动装置和控制装置,制动装置包括前桥12、后桥1以及八个制动盘2,前桥12和后桥1的两端分别设有两个制动盘2,且每两个制动盘2间隔设置,两个制动盘2之间的间距为8-12cm。在本实施方式中,两个制动盘2之间的间距优选为10cm,以使制动效果最好。前桥12和后桥1上对应每个制动盘2还分别固设有制动钳支架3,在本实施方式中,制动钳支架3与前桥12和后桥1均通过螺栓固定。制动钳支架3的端部还设有制动钳总成5,每一制动盘2的一部分分别置于制动钳总成5内,制动钳总成5可对制动盘2制动。控制装置包括制动踏板15、两个制动泵16以及四根制动管13,制动踏板15可同时控制两个制动泵16工作,每一制动泵16与两根制动管13连接,每一制动管13远离制动泵16的一端还分成两路制动支管14,两路制动支管14分别与前桥12和后桥1上的其中一制动钳总成5连接。Please refer to Fig. 1 to Fig. 3 at the same time, a disc brake group braking system, including a braking device and a control device, the braking device includes a front axle 12, a rear axle 1 and eight brake discs 2, the front axle 12 and the rear axle The two ends of the bridge 1 are respectively provided with two brake discs 2, and every two brake discs 2 are arranged at intervals, and the distance between the two brake discs 2 is 8-12 cm. In this embodiment, the distance between the two brake discs 2 is preferably 10 cm, so that the braking effect is the best. The front axle 12 and the rear axle 1 are also respectively fixed with a brake caliper bracket 3 corresponding to each brake disc 2 . In this embodiment, the brake caliper bracket 3 is fixed to the front axle 12 and the rear axle 1 by bolts. The end of the brake caliper bracket 3 is also provided with a brake caliper assembly 5, and a part of each brake disc 2 is placed in the brake caliper assembly 5 respectively, and the brake caliper assembly 5 can make the brake disc 2. verb: move. The control device includes a brake pedal 15, two brake pumps 16 and four brake pipes 13. The brake pedal 15 can control the two brake pumps 16 to work at the same time. Each brake pump 16 is connected to two brake pipes 13. The end of each brake pipe 13 away from the brake pump 16 is also divided into two brake branch pipes 14, and the two brake branch pipes 14 are respectively connected with one of the brake caliper assemblies 5 on the front axle 12 and the rear axle 1 .
进一步地,本实用新型中制动钳总成5包括制动钳6、两个磨刹片8、进油口4以及两个活塞7,制动钳6的两端分别与磨刹片8固定连接,进油口4与制动支管14连通,两个活塞7的一端分别与进油口4连通,两个活塞7的另一端分别与两个磨刹片8相接触,两个磨刹片8分别位于制动盘2的两侧。踩踏制动踏板15使两个制动泵16工作,液压油分别从制动管13流向制动支管14,从而使制动钳总成5工作,活塞7推动制动盘2两侧的磨刹片8进行制动。Further, the brake caliper assembly 5 in the present invention includes a brake caliper 6, two grinding brake pads 8, an oil inlet 4 and two pistons 7, and both ends of the brake caliper 6 are respectively fixed with the grinding brake pads 8. Connection, the oil inlet 4 is communicated with the brake branch pipe 14, one end of the two pistons 7 is connected with the oil inlet 4 respectively, the other ends of the two pistons 7 are respectively in contact with the two grinding brake pads 8, the two grinding brake pads 8 are located on both sides of the brake disc 2, respectively. Depressing the brake pedal 15 makes the two brake pumps 16 work, and the hydraulic oil flows from the brake pipe 13 to the brake branch pipe 14 respectively, so that the brake caliper assembly 5 works, and the piston 7 pushes the grinding brakes on both sides of the brake disc 2 Plate 8 is braked.
进一步地,每一制动盘2均包括两个盘体21,每一盘体21的厚度均为2.5-3cm。在本实施方式中,每一盘体21的厚度均优选为3cm,使盘体21不容易被磨刹片8摩擦和挤压而产生变形。两个盘体21之间设有若干连接柱22,连接柱22的两端分别与两个盘体21的内侧固定连接。连接柱22的底面直径为2-3cm,两个盘体21之间的间距为1-2cm。在本实施方式中,连接柱22的底面直径优选为2.5cm,两个盘体21之间的间距优选为2cm,从而使两个盘体21稳固连接,不容易发生形变和位移,同时,两个盘体21之间形成的风道使两个盘体21的散热效果更好。每一盘体21上异于连接柱22处还均间隔开设有若干关于盘体21圆心中心对称的且从盘体21圆心向盘体21外边缘延伸的散热孔211,散热孔211的直径为5-6mm。在本实施方式中,散热孔211的直径优选为6mm,从而更有利于两个盘体21的散热。本发明中,两个磨刹片8分别位于两个盘体21的外侧,制动时活塞7推动磨刹片8与盘体21摩擦产生大量热,两个盘体21之间形 成的风道以及盘体21表面的散热孔211可大大提高盘体21的散热效果,从而使制动性能更好。Further, each brake disc 2 includes two disc bodies 21 , and the thickness of each disc body 21 is 2.5-3 cm. In this embodiment, the thickness of each disc body 21 is preferably 3 cm, so that the disc body 21 is not easily deformed by friction and extrusion by the grinding disc 8 . A plurality of connecting columns 22 are arranged between the two disk bodies 21 , and two ends of the connecting columns 22 are respectively fixedly connected to the inner sides of the two disk bodies 21 . The diameter of the bottom surface of the connecting column 22 is 2-3 cm, and the distance between the two discs 21 is 1-2 cm. In this embodiment, the diameter of the bottom surface of the connecting column 22 is preferably 2.5 cm, and the distance between the two disc bodies 21 is preferably 2 cm, so that the two disc bodies 21 are firmly connected and are not easily deformed and displaced. The air ducts formed between the disk bodies 21 make the heat dissipation effect of the two disk bodies 21 better. Each plate body 21 is also spaced apart from the connecting post 22 with a number of cooling holes 211 symmetrical about the center of the plate body 21 and extending from the center of the plate body 21 to the outer edge of the plate body 21. The diameter of the heat dissipation holes 211 is 5-6mm. In this embodiment, the diameter of the heat dissipation hole 211 is preferably 6 mm, which is more conducive to the heat dissipation of the two disk bodies 21 . In the present invention, the two grinding brake pads 8 are located on the outer sides of the two disc bodies 21 respectively. When braking, the piston 7 pushes the grinding brake pads 8 to rub against the disc body 21 to generate a lot of heat, and the air duct formed between the two disc bodies 21 generates a lot of heat. And the heat dissipation holes 211 on the surface of the disc body 21 can greatly improve the heat dissipation effect of the disc body 21 , so that the braking performance is better.
进一步地,本实用新型中每一盘体21的内侧面上均设有温度传感器9,温度传感器9监测每一盘体21的表面温度,温度传感器21与驾驶室计算机通过无线连接。Further, a temperature sensor 9 is provided on the inner surface of each plate body 21 in the present invention, the temperature sensor 9 monitors the surface temperature of each plate body 21, and the temperature sensor 21 is wirelessly connected with the cab computer.
进一步地,本实用新型中每一制动盘2的其中一盘体21的内侧面上还间隔设有压力传感器10和位移传感器11,压力传感器10和位移传感器11分别监测两个盘体21的压力变形以及两个盘体21之间的间距的位移,压力传感器10和位移传感器11均与驾驶室计算机通过无线连接。Further, a pressure sensor 10 and a displacement sensor 11 are also arranged on the inner side of one of the disc bodies 21 of each brake disc 2 in the present invention, and the pressure sensor 10 and the displacement sensor 11 monitor the displacement of the two disc bodies 21 respectively. The pressure deformation and the displacement of the distance between the two disc bodies 21 , the pressure sensor 10 and the displacement sensor 11 are all wirelessly connected to the cab computer.
本实用新型通过在前桥12和后桥1的两端分别设置两个制动盘2,从而组成四组双碟刹制动系统,汽车的制动效果更强;采用两个制动泵16控制四组双碟刹制动系统,当其中一个制动泵16或碟刹制动系统出现故障时,另一个制动泵16或碟刹制动系统可保证有效制动,极大提高了车辆的安全性能。同时,每一个制动盘2均由两个盘体21组成,两个盘体21形成的风道有助于空气流通,使两个盘体21的内外表面得到更好的散热,两个盘体21上还均开设有散热孔211,以使制动时的散热效果更好,从而提高了车辆的刹车性能。本实用新型还通过在每个盘体21上设置温度传感器9,以监测每一盘体21的表面温度,从而可得知制动盘2的散热情况并及时作出调整;还通过在盘体21上设置压力传感器10和位移传感器11,以监测两个盘体21的压力变形以及两个盘体21之间的间距的位移,进一步对盘体21 进行更换或调整两个盘体21之间的间距,从而提高车辆的刹车性能,保证行车安全。In the present invention, two brake discs 2 are respectively arranged at both ends of the front axle 12 and the rear axle 1, so as to form four sets of double disc brake systems, and the braking effect of the automobile is stronger; two brake pumps 16 are used. Controls four sets of double disc brake systems. When one brake pump 16 or disc brake system fails, the other brake pump 16 or disc brake system can ensure effective braking, which greatly improves the vehicle’s performance. safety performance. At the same time, each brake disc 2 is composed of two disc bodies 21 , and the air ducts formed by the two disc bodies 21 are helpful for air circulation, so that the inner and outer surfaces of the two disc bodies 21 can be better dissipated. The body 21 is also provided with heat dissipation holes 211, so that the heat dissipation effect during braking is better, thereby improving the braking performance of the vehicle. The utility model also sets the temperature sensor 9 on each disc body 21 to monitor the surface temperature of each disc body 21, so that the heat dissipation of the brake disc 2 can be known and the adjustment can be made in time; The pressure sensor 10 and the displacement sensor 11 are arranged on the top to monitor the pressure deformation of the two disc bodies 21 and the displacement of the distance between the two disc bodies 21, and further replace the disc bodies 21 or adjust the distance between the two disc bodies 21. distance, so as to improve the braking performance of the vehicle and ensure driving safety.

Claims (3)

  1. 一种碟刹分组制动系统,其特征在于:包括制动装置和控制装置,所述制动装置包括前桥、后桥以及八个制动盘,所述前桥和后桥的两端分别设有两个制动盘,且每两个所述制动盘间隔设置,所述前桥和后桥上对应每个所述制动盘还分别固设有制动钳支架,所述制动钳支架的端部均设有制动钳总成,每一所述制动盘的一部分分别置于所述制动钳总成内,所述制动钳总成可对制动盘制动;所述控制装置包括制动踏板、两个制动泵以及四根制动管,所述制动踏板可控制两个所述制动泵工作,每一所述制动泵与两根所述制动管连接,每一所述制动管远离所述制动泵的一端还分成两路制动支管,两路所述制动支管分别与所述前桥和后桥上的其中一所述制动钳总成连接;每一所述制动盘均包括两个盘体,两个所述盘体之间设有若干连接柱,所述连接柱的两端分别与两个所述盘体的内侧固定连接;每一所述盘体上异于所述连接柱处开设有若干散热孔,所述散热孔相对所述盘体圆心对称且从所述盘体圆心向盘体外边缘延伸分布。2.根据权利要求1所述的碟刹分组制动系统,其特征在于:每一所述制动钳总成包括制动钳、两个磨刹片、进油口以及两个活塞,所述制动钳的两端分别与两个所述磨刹片固定连接,所述进油口与所述制动支管连通,两个所述活塞的一端分别与所述进油口连通,两个所述活塞的另一端分别与两个所述磨刹片相接触,两个所述磨刹片分别位于所述制动盘的两侧。A disc brake group braking system is characterized in that: it includes a braking device and a control device, the braking device includes a front axle, a rear axle and eight brake discs, and the two ends of the front axle and the rear axle are respectively There are two brake discs, and every two brake discs are arranged at intervals, and a brake caliper bracket is also fixed on the front axle and the rear axle corresponding to each of the brake discs. The ends of the caliper brackets are provided with brake caliper assemblies, and a part of each of the brake discs is respectively placed in the brake caliper assemblies, and the brake caliper assemblies can brake the brake discs; The control device includes a brake pedal, two brake pumps and four brake pipes, the brake pedal can control the operation of the two brake pumps, and each brake pump is connected to the two brake pipes. The brake pipe is connected with the brake pipe, and the end of each brake pipe away from the brake pump is further divided into two brake branch pipes, and the two brake branch pipes are respectively connected with one of the brake pipes on the front axle and the rear axle. The caliper assembly is connected; each of the brake discs includes two disc bodies, a number of connecting posts are arranged between the two disc bodies, and the two ends of the connection posts are respectively connected with the two disc bodies. The inner side is fixedly connected; a plurality of heat dissipation holes are opened on each of the disk bodies different from the connection posts, and the heat dissipation holes are symmetrical with respect to the center of the disk body and extend and distribute from the center of the disk body to the outer edge of the disk. 2. The disc brake group braking system according to claim 1, wherein each said brake caliper assembly comprises a brake caliper, two grinding brake pads, an oil inlet and two pistons, said Two ends of the brake caliper are respectively fixedly connected with the two grinding brake pads, the oil inlet is communicated with the brake branch pipe, one ends of the two pistons are respectively communicated with the oil inlet, and the two The other ends of the piston are respectively in contact with the two grinding brake pads, and the two grinding brake pads are respectively located on both sides of the brake disc.
  2. 根据权利要求1所述的碟刹分组制动系统,其特征在于:每两个所述制动盘之间的间距为8-12cm。4.根据权利要求1所述的碟刹分组 制动系统,其特征在于:所述制动钳支架与所述后桥通过螺栓固定。The disc brake group braking system according to claim 1, wherein the distance between every two brake discs is 8-12 cm. 4. The disc brake group braking system according to claim 1, wherein the brake caliper bracket and the rear axle are fixed by bolts.
  3. 根据权利要求1所述的碟刹分组制动系统,其特征在于:每一所述盘体的厚度均为2.5-3cm。6.根据权利要求1所述的碟刹分组制动系统,其特征在于:每两个所述盘体之间的间距为1-2cm。7.根据权利要求1所述的碟刹分组制动系统,其特征在于:所述连接柱的底面直径为2-3cm。8.根据权利要求1所述的碟刹分组制动系统,其特征在于:所述散热孔的直径为5-6mm。9.根据权利要求1所述的碟刹分组制动系统,其特征在于:每一所述盘体的内侧面上均设有温度传感器,所述温度传感器用于监测所述盘体的表面温度,所述温度传感器与驾驶室计算机通过无线连接。10.根据权利要求1所述的碟刹分组制动系统,其特征在于:每一所述制动盘的其中一所述盘体的内侧面上还间隔设有压力传感器和位移传感器,所述压力传感器和位移传感器分别监测两个所述盘体的压力变形以及两个所述盘体之间的间距,所述压力传感器和位移传感器均与驾驶室计算机通过无线连接。The disc brake group braking system according to claim 1, wherein the thickness of each disc body is 2.5-3 cm. 6 . The disc brake group braking system according to claim 1 , wherein the distance between each two of the disc bodies is 1-2 cm. 7 . 7 . The disc brake group braking system according to claim 1 , wherein the diameter of the bottom surface of the connecting column is 2-3 cm. 8 . 8 . The disc brake group braking system according to claim 1 , wherein the diameter of the heat dissipation hole is 5-6 mm. 9 . 9 . The disc brake group braking system according to claim 1 , wherein a temperature sensor is provided on the inner surface of each of the disc bodies, and the temperature sensor is used to monitor the surface temperature of the disc body. 10 . , the temperature sensor is wirelessly connected with the cab computer. 10. The disc brake group braking system according to claim 1, wherein a pressure sensor and a displacement sensor are arranged at intervals on the inner side of one of the disc bodies of each of the brake discs. The pressure sensor and the displacement sensor monitor the pressure deformation of the two disc bodies and the distance between the two disc bodies respectively, and both the pressure sensor and the displacement sensor are wirelessly connected with the cab computer.
PCT/CN2021/088236 2021-04-19 2021-04-19 Disc brake grouping braking system WO2022222014A1 (en)

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CN108407779A (en) * 2018-03-28 2018-08-17 梁芳文 A kind of disc brake grouping braking system
CN108425966A (en) * 2018-03-28 2018-08-21 梁芳文 A kind of double disc brake systems of strength
CN208181029U (en) * 2018-03-28 2018-12-04 梁芳文 A kind of disc brake grouping braking system
CN109469692A (en) * 2018-12-14 2019-03-15 刘青 A kind of double disc brake pan brakes

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Publication number Priority date Publication date Assignee Title
KR20050064832A (en) * 2003-12-24 2005-06-29 두산인프라코어 주식회사 Brake disk clearance control device
CN206394365U (en) * 2016-12-27 2017-08-11 江苏巨杰机电有限公司 A kind of half floated disc brake back axle
CN108374851A (en) * 2018-03-28 2018-08-07 梁芳文 A kind of brake holding and disc brake double brake system
CN108407779A (en) * 2018-03-28 2018-08-17 梁芳文 A kind of disc brake grouping braking system
CN108425966A (en) * 2018-03-28 2018-08-21 梁芳文 A kind of double disc brake systems of strength
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CN109469692A (en) * 2018-12-14 2019-03-15 刘青 A kind of double disc brake pan brakes

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