WO2022217893A1 - Vertical air conditioner and machining system for air duct structure of vertical air conditioner - Google Patents

Vertical air conditioner and machining system for air duct structure of vertical air conditioner Download PDF

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Publication number
WO2022217893A1
WO2022217893A1 PCT/CN2021/128056 CN2021128056W WO2022217893A1 WO 2022217893 A1 WO2022217893 A1 WO 2022217893A1 CN 2021128056 W CN2021128056 W CN 2021128056W WO 2022217893 A1 WO2022217893 A1 WO 2022217893A1
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WO
WIPO (PCT)
Prior art keywords
air duct
mold
insert
duct structure
air conditioner
Prior art date
Application number
PCT/CN2021/128056
Other languages
French (fr)
Chinese (zh)
Inventor
陈吉存
李进超
成汝振
郝本华
Original Assignee
青岛海尔空调器有限总公司
青岛海尔空调电子有限公司
海尔智家股份有限公司
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Application filed by 青岛海尔空调器有限总公司, 青岛海尔空调电子有限公司, 海尔智家股份有限公司 filed Critical 青岛海尔空调器有限总公司
Publication of WO2022217893A1 publication Critical patent/WO2022217893A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0043Indoor units, e.g. fan coil units characterised by mounting arrangements
    • F24F1/005Indoor units, e.g. fan coil units characterised by mounting arrangements mounted on the floor; standing on the floor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/261Moulds having tubular mould cavities
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/02Ducting arrangements
    • F24F13/0209Ducting arrangements characterised by their connecting means, e.g. flanges

Definitions

  • the present application relates to the technical field of air conditioners, and more particularly, to a vertical air conditioner and a processing system of a vertical air conditioner air duct structure.
  • Air purification devices, dehumidifiers and other devices used to pretreat the air entering the air conditioner will lead to changes in the shape of the vertical air conditioner, that is, the shape of the air conditioner shell will change.
  • the air conditioner The internal air duct structure also needs to be adapted.
  • the air duct structure is usually injection molded, and different air duct structures need to design molds separately, which greatly increases the development and production costs.
  • the present application provides a vertical air conditioner, including an air duct structure and a rear shell assembly
  • the rear shell assembly includes a rear shell and an air pretreatment device
  • the rear shell is provided with an air inlet
  • the air pretreatment device The processing device is located inside the rear casing and at the air inlet
  • the air duct structure includes a main body, a first connecting portion and a second connecting portion
  • the main body includes an upper end portion and a lower end portion
  • At least part of the structure of the first connecting portion is located between the upper end portion and the rear case, the first connecting portion and the upper end portion are integral structures and are fixedly connected to the rear case, or the The first connecting portion is respectively fixedly connected with the upper end portion and the rear shell;
  • At least part of the structure of the second connecting portion is located between the lower end portion and the rear case, the second connecting portion and the lower end portion are integral structures and are fixedly connected to the rear case, or, the The second connecting portions are respectively fixedly connected with the lower end portion and the rear case.
  • the upper end portion includes an upper end plate, a connecting rib connected to the top of the upper end plate, and a first support block connected to the top of the connecting rib,
  • the first connection part includes a second support block and a second installation column connected to the bottom of the second support block, and the second installation column is fixedly connected to the rear case,
  • first connection portion and the upper end portion are integrally formed, at least part of the edge of the first support block extends to form the second support block.
  • the upper end portion when the first connecting portion is integrally formed with the upper end portion, the upper end portion further includes a first mounting column connected to the bottom of the first support block, At least part of the edge of the first mounting post extends to form the second mounting post; and/or,
  • the upper end portion further includes a first reinforcing rib connected to the bottom of the first connecting portion, and the first reinforcing rib is formed by at least part of the The edge of the connecting rib is extended and formed.
  • the vertical air conditioner further comprises a chassis and a rear column, the rear column is supported between the lower end and the chassis, and a third installation is provided on the lower end A column and a first installation structure, the third installation column is fixedly connected with the second connection part, the first installation structure can be installed in cooperation with the rear column, and a second installation is provided on the second connection part structure, the upper end of the rear column is fixed to the second connecting portion through the second installation structure, and the lower end of the rear column is fixedly connected to the lower end of the rear shell.
  • the lower end portion includes an edge arc surface
  • the second connecting portion includes an arc-shaped strip structure adapted to the edge arc surface
  • the edge arc surface and the edge arc surface One of the arc-shaped strip-shaped structures is provided with a first positioning groove, and the other of the edge arc surface and the arc-shaped strip-shaped structure is provided with a first positioning protrusion matched with the first positioning groove.
  • the second connecting portion further includes a plate-like structure, the arc-shaped strip-like structure is arranged on the inner side of the plate-like structure, and the second installation structure is arranged on the inner side of the plate-like structure.
  • the plate-shaped structure is further provided with a first connection hole corresponding to the third installation column and a fourth installation column fixedly connected with the rear shell.
  • a positioning hole and a second connecting hole are provided on the rear column, and the second installation structure includes a second positioning protrusion matched with the positioning hole and a second positioning protrusion matched with the first positioning hole.
  • the fifth mounting column matched with the two connecting holes;
  • the first mounting structure includes a third positioning protrusion capable of cooperating with the positioning hole and a sixth mounting post capable of cooperating with the second connecting hole, the third positioning protrusion and the sixth mounting post
  • a second reinforcing rib is arranged on the side wall of the hood, a second positioning groove is arranged on the second connecting part, and at least part of the second reinforcing rib is matched with the second positioning groove.
  • the rear casing is provided with a groove structure, and the groove structure is formed by bending or bending the rear casing to the rear side, and at least part of the air pretreatment device is formed.
  • the structure is accommodated in the groove structure,
  • the groove structure is provided with a fourth connection hole for connecting with the first connection part, and/or the groove structure is provided with a fifth connection hole for connection with the second connection part.
  • the rear casing includes an upper air inlet grille plate and a lower decorative plate arranged separately, and the lower end of the upper air inlet grille and the upper end of the lower decorative plate are both connected to the The second connecting portion is fixedly connected.
  • the present application provides a processing system for a vertical air-conditioning air duct structure, the processing system is used for processing different air duct structures, the processing system includes a first mold, and the first mold includes a mold body , a first insert, a second insert, a third insert and a fourth insert, the mold body comprises a first body part for forming the upper end of the air duct structure and a third part for forming the lower end of the air duct structure Two body parts, the first insert and the second insert are alternatively matched with the first body part, and the third insert and the fourth insert are alternatively matched with the second insert The body part cooperates, and the air duct structure formed by the mold body cooperates with the first and third inserts, and the air duct structure formed by the cooperation of the mold body with the second and fourth inserts Different, wherein the second insert is used to form a first connection part, the first connection part is used to connect the upper end of the air duct structure with the rear shell of the air conditioner, and the fourth insert is used to form
  • the processing system includes a first mold and a third mold
  • the first mold includes a mold body, a first insert and a second insert
  • the mold body includes a first mold for forming the upper end of the air duct structure.
  • a body part and a second body part for forming the lower end of the air duct structure, the first insert and the second insert are selectively matched with the first body part, and the mold body and the first insert
  • the air duct structure formed by an insert is different from the air duct structure formed by the mold body, the second insert, and the third mold, wherein the mold body and the second insert are matched to form A part of the air duct structure, the second insert is used to form the first connection part, the first connection part is used to connect the upper end of the air duct structure with the rear shell of the air conditioner, and the third mold is used to form the air duct the second connecting part of the structure, the second connecting part is used to connect the lower end of the air duct structure with the rear shell of the air conditioner; or,
  • the processing system includes a first mold and a second mold, the first mold includes a mold body, a third insert and a fourth insert, wherein the mold body includes a first mold for forming the upper end of the air duct structure.
  • a body portion and a second body portion for forming the lower end portion of the air duct structure, the third insert and the fourth insert are selectively matched with the second body portion, and the mold body and the first
  • the air duct structure formed by the cooperation of the three inserts is different from the air duct structure formed by the mold body, the fourth insert, and the second mold, wherein the mold body and the fourth insert are formed by cooperation
  • a part of the air duct structure, the fourth insert is used to form a second connection part, the second connection part is used to connect the lower end of the air duct structure with the rear shell of the air conditioner, and the second mold is used to form the air duct
  • the first connecting part of the structure, the first connecting part is used to connect the upper end of the air duct structure with the rear shell of the air
  • the processing system includes a first mold, a second mold, and a third mold, wherein the first mold includes a first body portion for forming an upper end portion of the air duct structure and a second mold for forming a lower end portion of the air duct structure.
  • the body part, the first mold is used to form the first air duct structure
  • the second mold is used to form the first connection part of the second air duct structure
  • the third mold is used to form the second air duct structure.
  • the second connection part, the first air duct structure, the first connection part, and the second connection part constitute the second air duct structure, wherein the first connection part is used to connect the upper end of the air duct structure
  • the second connecting part is used to connect the lower end of the air duct structure with the rear casing of the air conditioner.
  • the replacement of the insert and/or the addition of the mold processing connection part and the original air duct structure can be done in a manner of matching.
  • Different air duct structures are produced by processing, which greatly improves the flexibility and versatility of the processing system, thereby reducing product development costs and production costs.
  • FIG. 1 is an exploded view of the overall skeleton and rear shell of a neutral air conditioner in the related art
  • Fig. 2 is the partial enlarged view of A place in Fig. 1;
  • Fig. 3 is a partial enlarged view at B in Fig. 1;
  • FIG. 4 is an exploded view of the overall skeleton and the rear shell in the vertical air conditioner of the embodiment of the present application;
  • Fig. 6 is the partial enlarged view of D place in Fig. 4;
  • Fig. 8 is a partial enlarged view at E in Fig. 7;
  • Fig. 10 is a partial view of the matching position of the lower end portion and the second connecting portion of the vertical air conditioner according to the embodiment of the present application;
  • FIG. 11 is a partial view of the lower end of the vertical air conditioner of the embodiment of the present application at the position where the first installation structure is arranged;
  • FIG. 12 is a schematic diagram of the inner side structure of the second connection part in the vertical air conditioner according to the embodiment of the present application.
  • connection and “connected” should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of the two components.
  • connection should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of the two components.
  • the specific meanings of the above terms in this application can be understood according to specific situations.
  • the directional words such as “inside” and “outside” mentioned in this article are relative to the vertical air conditioner itself, the side close to the central axis of the vertical air conditioner is inside, and the side away from the central axis of the vertical air conditioner is outside.
  • the orientation words such as “front”, “rear”, “left” and “right” mentioned in this article are the orientation of the user facing the front of the vertical air conditioner, the side close to the user is “front”, and the side away from the user is “rear”.
  • the side close to the user's left hand side is "left", and the side close to the user's right hand side is “right”.
  • the azimuths such as “up”, “down”, “top” and “bottom” described in this article refer to the normal operation of the vertical air conditioner.
  • the orientation of the state. The aforementioned orientations are only used for the convenience of description, and do not constitute any limitation to the structure.
  • FIG. 1 is an exploded view of the overall skeleton and the rear shell 21 of the neutral air conditioner in the related art
  • FIGS. 2 and 3 are respectively the air duct structure 10 in FIG. 21 Schematic diagram of the structure of the junction.
  • the air duct structure 10 includes an upper end portion 131 and a lower end portion 132 .
  • the upper end portion 131 is provided with a first mounting post 1314 , and the upper end portion 131 passes through the first mounting post 1314 and the threaded connector. It is fixedly connected with the rear case 21 .
  • a third mounting post 1321 is disposed on the lower end portion 132 , and the lower end portion 132 is fixedly connected to the rear case 21 through the third mounting post 1321 and a screw connection.
  • an air pretreatment device can be installed at the air inlet of the vertical air conditioner.
  • the inner side of the rear shell of the type air conditioner forms a rear shell assembly with the rear shell, and the rear shell assembly is integrally fixed with the air duct structure. Due to the introduction of the air pretreatment device, the shape of the rear shell will change as a whole. In order to accommodate the air pretreatment device, the size of the rear shell in the front and rear directions will be increased.
  • the air duct structure is matched, and the structural reliability is difficult to guarantee, and screws are usually used for fixing here, which will cause the screw length to be too long and difficult to assemble; and if the air duct structure is changed to adapt to the shape of the rear shell, the air duct structure needs to be redesigned. It brings about a substantial increase in cost and a reduction in development efficiency.
  • an embodiment of the present application provides a vertical air conditioner structure with an air conditioner pretreatment device.
  • a connection part is added on the basis of the original air duct structure, and the connection part is used to compensate the air duct.
  • the increased size between the structure and the rear shell enables it to borrow the original air duct structure mold, thereby reducing development and production costs and improving efficiency.
  • FIG. 4 is an exploded view of the overall skeleton and the rear shell in the vertical air conditioner according to the embodiment of the present application
  • FIG. 5 is a partial structural schematic diagram at the upper end 131
  • FIG. 7 is an exploded view of the overall skeleton
  • FIG. 8 is a schematic diagram of a partial structure at the lower end 132 .
  • the vertical air conditioner includes an air duct structure 10 and a rear casing assembly 20.
  • the rear casing assembly 20 includes a rear casing 21 and an air pretreatment device 22 disposed inside the rear casing 21.
  • the rear casing 21 is provided with an air inlet, for example, as As shown in FIG.
  • a grille structure 2111 is provided on the rear shell 21 , and the grille holes of the grille structure 2111 constitute the air inlet of the vertical air conditioner.
  • the air pretreatment device 22 is arranged at the air inlet, so that the air entering the air inlet is pretreated, and the pretreated air enters the air passage formed by the air duct structure 10 and is blown out after exchanging heat with the heat exchanger. It can be understood that, the arrangement described here at the air inlet may be that the air pretreatment device 22 partially covers the air inlet, or the air pretreatment device 22 completely covers the air inlet and the edge is flush with the edge of the air inlet. , it is also possible to cover all the air inlets and the edge of the air pretreatment device 22 exceeds the edge of the air inlets.
  • the air duct structure 10 includes a main body 13, which is the main part of the air duct structure.
  • the main body 13 can be understood to be the same or approximately the same as the air duct structure of the original model (model without air pretreatment device).
  • the body 13 includes an upper end portion 131 and a lower end portion 132.
  • the upper end portion 131 can be used, for example, to install a sweeping blade and its transmission mechanism, and the lower end portion 132 can be used to install a heat exchanger, an impeller, etc., for example.
  • the body 13 also includes a structure between the upper end 131 and the lower end 132 for defining the air path, such as a volute and a volute tongue, the impeller rotates to form a negative pressure in the volute, and drives the external air flow into the volute, and then Enter the heat exchanger for heat exchange.
  • a structure between the upper end 131 and the lower end 132 for defining the air path such as a volute and a volute tongue
  • the air duct structure 10 further includes a first connecting portion 11 and a second connecting portion 12 .
  • the first connecting portion 11 is used to connect the upper end portion 131 to the rear case 21
  • the second connecting portion 12 is used to connect the lower end portion 132 to the rear case 21 .
  • connection wherein at least part of the structure of the first connection part 11 is located between the upper end part 131 and the rear case 21, and at least part of the structure of the second connection part 12 is located between the lower end part 132 and the rear case 21, in this way, using the first connection
  • the part 11 and the second connecting part 12 compensate for the increase in the front-rear direction due to the addition of the air pretreatment device 22.
  • the upper end 131 and the rear shell 21 can be between the upper end 131 and the rear shell.
  • the area facing each other between 21 can also be the upper side and the lower side of the facing area, as long as the first connecting portion 11 can be used to compensate the front and rear distance between the upper end portion 131 and the rear shell 21.
  • the above-mentioned lower end portion 132 and the rear case 21 may be the area directly facing the lower end portion 132 and the rear case 32, or may be the upper side and the lower side of the facing area, as long as the second connecting portion 12 can be used to connect. It is sufficient to perform compensation for the front and rear distance between the lower end portion 132 and the rear case 21 .
  • the mold needs to set the position of the first connecting part 11 to replace the insert to realize the integral molding of the first connecting part 11 and the upper end part 131, or the first connecting part 11 is fixedly connected to the upper end part 131 and the rear shell 21 respectively, that is, the first connecting part 11.
  • a connecting portion 11 and the upper end portion 131 are of a separate structure, which is fixedly connected to the upper end portion 131 and is also fixedly connected to the rear shell 21 .
  • the upper end portion 131 and the rear shell 21 only need to be adapted. Since the first connecting portion 11 is relatively small in size and simple in structure relative to the entire air duct structure, the design and production costs of the mold are relatively low.
  • the second connecting portion 12 and the lower end portion 132 can be formed into an integral structure and fixedly connected to the rear shell 21.
  • the second connecting portion 12 and the lower end portion 132 are integrally processed and formed, which can be used in the original air duct structure.
  • the position of the mold where the second connecting portion 12 needs to be set is replaced by the insert block to realize the integral molding of the second connecting portion 12 and the lower end portion 132, or the second connecting portion 12 is respectively fixedly connected with the lower end portion 132 and the rear shell 21, that is, the first connecting portion 12.
  • the second connecting portion 12 and the lower end portion 132 are of separate structures, which are fixedly connected to the lower end portion 132 and are also fixedly connected to the rear shell 21 .
  • the lower end portion 132 and the rear shell 21 only need to be adapted. Since the second connecting portion 12 is relatively small in size and simple in structure relative to the entire air duct structure, the design and production costs of the mold are relatively low.
  • the air duct as the main body 13, the first connecting part 11 and the second connecting part 12, there is no need to redesign the air duct structure and process the mold, which improves the versatility of the product production platform and greatly improves the product development efficiency. , reducing development and production costs.
  • the vertical air conditioner further includes a chassis 30 and a plurality of uprights, and the space between the chassis 30 and the lower end 132 can be used to run a refrigerant pipe, and in other embodiments, it can also be used to set a water washing device and other structures, a plurality of columns are used to support the overall structure of the vertical air conditioner, which includes a left column 41 and a right column 42.
  • the left column 41 and the right column 42 are long columns extending from the upper end to the chassis 30.
  • the two ends of the 21 in the circumferential direction can be respectively connected with the left column 41 and the right column 42, for example, they can be connected with the left column 41 and the right column 42 by means of clipping, hooking, etc., so as to perform initial positioning of the rear shell 21, and then
  • the rear case 21 and the main body 13 are fixedly connected through the first connecting portion 11 and the second connecting portion 12 . Since the air pretreatment device 22 is arranged at the rear, it will not affect the size of the vertical air conditioner in the left and right directions, so the left and right dimensions of the vertical air conditioner shell remain unchanged, and the original model (the machine without the air pretreatment device) can continue to be used. (type) air duct structure left and right side structure and the structure of the left column 41 and the right column 42.
  • the first connecting portion 11 may be located entirely between the upper end portion 131 and the rear shell 21, or may be partially located between the upper end portion 131 and the rear shell 21, and the other portion may be located between the upper end portion 131 and/or the rear shell 21 in the front-rear direction.
  • the shells 21 overlap, for example, a part of the first connecting part 11 is located between the upper end part 131 and the rear shell 21 , and the other part is located above the upper end part 131 .
  • the second connecting portion 12 may be located entirely between the lower end portion 132 and the rear case 21, or may be partially located between the lower end portion 132 and the rear case 21, and the other portion may be located in the front-rear direction with the lower end portion 132 and/or The rear case 21 is overlapped.
  • the first connecting portion 11 and the upper end portion 131 may be of an integral structure or a separate structure.
  • the first connecting portion 11 is only used to connect the upper end portion 131
  • the inserts are simple in design and easy to replace. Therefore, in this preferred embodiment, the first connecting portion 11 and the upper end portion 131 are integrally formed, and are formed by extending the edge of the upper end portion 131 toward the rear shell 21 .
  • first connecting portion 11 and the upper end portion 131 can also be a separate structure, especially when the first connecting portion 11 is also used for the installation of other structures and the structure is relatively complicated.
  • the connecting portion 11 is processed by a separate mold, and one side of the connecting portion 11 is connected to the upper end portion 131 , and the other side is connected to the rear shell 21 .
  • the structure on the original upper end portion 131 for connecting with the rear shell 21 can be used to cooperate with the first connecting portion 11 to realize the connection between the first connecting portion 11 and the upper end portion 131 .
  • the first connecting portion 11 can be any structure capable of connecting the upper end portion 131 and the rear shell 21 together, for example, a block structure, and a connecting hole for connecting with the rear shell 21 is provided on the block structure.
  • a connecting hole for connecting with the rear shell 21 is provided on the block structure.
  • the upper end portion 131 includes an upper end plate 1311 , a connecting rib 1312 connected to the top of the upper end plate 1311 , and a first support block 1313 connected to the top of the connecting rib 1312
  • the first connection part 11 includes a second support block 111 and a second mounting post 112 connected with the bottom of the second support block 111
  • the second mounting post 112 is fixedly connected with the rear shell 21 , for example, the second mounting post 112
  • the post 112 and the corresponding position of the rear case 21 are provided with connecting holes, so that the second installation post 112 and the rear case 21 are fixedly connected together by screws.
  • first support block 1313 and the second support block 111 are only roughly block-shaped structures, which may be solid structures or hollow or partially hollowed out structures. Considering the shrinkage of the injection molded parts after cooling, In order to ensure the precision of the processed structure, the first support block 1313 and the second support block 111 “steal glue” on each suitable surface, that is, perform partial hollowing processing on each suitable surface, for example, as shown in FIG. 5 .
  • the upper surface of the second support block 111 is provided with hollow structures 113 .
  • a plurality of hollow structures 113 are provided at intervals.
  • the second supporting block 111 abuts against the first supporting block 1313 , so that the first support block 1313 of the upper end portion 131 is used to form a good support for the first connection portion 11 to ensure the reliability of the connection between the upper end portion 131 and the rear case 21 .
  • the second supporting block 111 is formed by extending at least part of the edge of the first supporting block 1313 , thus, the first supporting block 1313 of the upper end portion 131 is extended to form
  • the second support block 111 is more convenient for the design of the insert block and improves the development efficiency.
  • the first connecting portion 11 further includes a first reinforcing rib 114 connected to the bottom of the second supporting block 111, and the first reinforcing rib 114 is formed by At least part of the edge of the connecting rib 1312 is formed by extending, so, the first reinforcing rib 114 is formed by extending the connecting rib 1312 at the upper end, which is also convenient for the design of the insert.
  • the upper end portion 131 further includes a first mounting post 1314 connected to the bottom of the first support block 1313. Referring to FIG.
  • the first mounting post 1314 in the original model (model without air pretreatment device), is used for fixed connection with the rear case 21 , and in the vertical air conditioner of this embodiment, at least part of the edge of the first mounting post 1314 extends to form the second mounting post 112 .
  • the second connecting portion 12 and the lower end portion 132 may be of an integral structure or a separate structure.
  • the multiple columns of the vertical air conditioner also include a rear column. 43.
  • the rear column 43 is supported between the lower end 132 and the chassis 30, and the lower end of the rear column 43 is also fixedly connected with the rear shell 21.
  • the first installation structure described here is the structure used to install the rear column 43 on the original model (the model without the air pretreatment device), because the lower end of the rear column 43 also needs to be connected with the rear shell 21.
  • FIG. 10 is a partial view of the matching position between the lower end portion and the second connecting portion of the vertical air conditioner according to the embodiment of the present application.
  • FIG. 12 is a schematic view of the inner side structure of the second connecting part in the vertical air conditioner of the embodiment of the present application. As shown in FIG. 10 and FIG. 12 , the corresponding position of the second connecting part 12 is provided with a first connecting hole 1221.
  • the structure on the lower end portion 132 originally used to connect the rear case 21 can be used to realize the connection with the second connecting portion 12
  • the third mounting post 1321 on the lower end portion 132 is the structure used to connect the rear case 21 in the original model.
  • FIG. 11 is a partial view of the lower end of the vertical air conditioner of the embodiment of the present application at the position where the first installation structure is set, because the lower end 132 itself
  • the structure includes an edge arc surface 1322, and the edge arc surface 1322 can be used to cooperate with the second connecting part 12 for positioning.
  • the arc-shaped strip-shaped structure 121 is adapted to the surface 1322. As shown in FIG. 12, the inner side of the arc-shaped strip-shaped structure 121 is provided with a first positioning protrusion 1211 that cooperates with the first positioning groove 1323.
  • the edge arc surface 1322 is used.
  • the radial positioning of the second connecting portion 12 is realized by cooperating with the inner side wall surface of the arc-shaped strip structure 121 , and the vertical and circumferential directions of the second connecting portion 12 are realized by the cooperation of the first positioning groove 1323 and the first positioning protrusion 1211 . positioning.
  • the positions of the first positioning groove 1323 and the first positioning protrusion 1211 can be interchanged, that is, the first positioning groove is provided on the arc-shaped strip structure 121, and the first positioning protrusion is provided on the edge arc surface 1322 on.
  • the top of the arc-shaped strip structure 121 is provided with a hollow structure, so as to ensure that the wall thickness of each part of the arc-shaped strip structure 121 is uniform, so that the structure will not be deformed after cooling, thereby ensuring the arc-shaped strip structure 121 It can be well matched with the edge arc surface 1322 to ensure accurate positioning of the second connecting portion 12 .
  • the first positioning protrusion 1211 and the first positioning groove 1323 may be any structure that is compatible with each other and can achieve the above positioning function.
  • the upper side wall of the first positioning groove 1323 is provided with a plurality of bar-shaped protrusions 1324 spaced apart from each other, and the extending direction of the bar-shaped protrusions 1324 is connected to the second connecting portion. 12 in the same installation direction, the strip protrusions 1324 abut the top surface of the first positioning protrusions 1211, thereby reducing the contact area between the first positioning protrusions 1211 and the first positioning grooves 1323 and improving the positioning accuracy.
  • the bar-shaped protrusions 1324 can also be disposed on other side walls of the first positioning groove 1323 .
  • the left and right side walls of the first positioning groove 1323 are gradually set closer to each other from the outside to the inside.
  • the left and right side walls of the first positioning protrusion 1211 are also adapted. They are gradually set closer to each other from the outside to the inside, so as to guide the first positioning protrusion 1211 into the first positioning groove 1323 .
  • the middle of the first positioning protrusion 1211 is "stealed", that is, the inner surface of the first positioning protrusion 1211 is provided with a hollow structure.
  • a seventh mounting post 1212 is arranged in the hollow structure. After the first positioning protrusion 1211 is inserted into the first positioning groove 1323, the seventh mounting post 1212 is fixedly connected with the third connecting hole 1325 by screws. In this way, the first positioning protrusion is used.
  • the cooperation of the riser 1211 and the first positioning groove 1323 not only realizes the precise positioning of the second connecting part 12 and the lower end part 132 , but also further improves the reliable connection between the lower end part 132 and the second connecting part 12 .
  • the second connecting portion 12 further includes a plate-like structure 122, and the arc-shaped strip-like structure 121 is disposed on the inner side of the plate-like structure 122, and is used to install the second mounting structure of the rear column 43 and the third mounting column 1321.
  • the matching first connecting holes 1221 are all disposed on the plate-like structure 122 , and the third mounting post 1321 preferably abuts on the plate-like structure 133 , and the third mounting post 1321 is used to realize the reliable connection between the lower end portion 132 and the second connecting portion 12 .
  • the third mounting column 1321 can be used to form a good support for the plate-like structure 122, so as to avoid the deformation of the mounting structure due to the force.
  • the plate-like structure 122 is also provided with a fourth mounting post 1222 fixedly connected to the rear case 21 .
  • the structures of the second installation structure and the first installation structure are similar or may be the same.
  • the rear column 43 is provided with a positioning hole 431 and a second connecting hole 432
  • the first mounting structure includes a third positioning protrusion 1326 that can cooperate with the positioning hole 431 and a third positioning protrusion 1326 that can
  • the sixth mounting post 1327 is matched with the two connecting holes 432, that is, on the original model (model without air pretreatment device), the third positioning protrusion 1326 is matched with the positioning hole 431 for positioning, and the sixth mounting post 1327 is matched with the third mounting post 1327.
  • the two connecting holes 432 are fastened and connected by screws
  • the second mounting structure includes a second positioning protrusion 1223 matched with the positioning hole 431 and a fifth mounting post 1224 matched with the second connecting hole 432 .
  • the second positioning protrusions 1223 cooperate with the positioning holes 431 for positioning
  • the fifth mounting posts 1224 and the second connecting holes 432 are fastened and connected by screws.
  • the number of the positioning holes 431 and the second connecting holes 432 is not limited, and they can be one or more. Preferably, there are two positioning holes 431 and one second connecting hole 432.
  • two third positioning protrusions 1326 are provided, and one sixth mounting post 1327 is provided, and the two third positioning protrusions 1326 are respectively located on the upper and lower sides of the sixth mounting post 1327,
  • the second positioning protrusions 1223 and the third positioning protrusions 1326 can be of any shape, preferably, the cross-sections can be "C", “E", “O”-shaped structures, so as to avoid the problem of cooling deformation, Also, the second positioning protrusion 1223 and the third positioning protrusion 1326 can have a certain elasticity, which is convenient for inserting into the positioning hole 431 of the rear column 43 and makes the positioning more reliable under the action of the elastic force.
  • reinforcing ribs 1226 may be provided on the side walls of each positioning protrusion and mounting post.
  • a third reinforcement rib 1225 is preferably provided around the first connection hole 1221, and the third reinforcement rib 1225 surrounds the first connection hole 1221. At least part of the periphery of a connecting hole 1221 extends, and further preferably extends to connect with other reinforcing ribs 1226 .
  • the positioning between the lower end portion 132 and the second connecting portion 12 can be enhanced by using the structural cooperation between the reinforcing ribs on the lower end portion 132 and the second connecting portion 12 .
  • the side walls of the third positioning protrusion 1326 and the sixth mounting post 1327 are provided with second reinforcing ribs 1328 extending to both sides.
  • the plate-like structure 122 is provided with a second positioning groove 1228, and the positioning between the lower end portion 132 and the second connecting portion 12 is reinforced by the cooperation of the second reinforcing ribs 1328 and the second positioning groove 1228.
  • the second reinforcement The ribs 1328 can also abut against the plate-like structure 122, so as to further ensure that the plate-like structure 122 will not be deformed by force.
  • the plate-like structure 122 may be provided with second positioning grooves 1228 that cooperate with all the second reinforcing ribs 1328 , or may be second positioning grooves 1228 that cooperate with some of the second reinforcing ribs 1328 .
  • the mold of the lower decorative panel 212 can be shared, and the upper air inlet grille Models with the same structure of the board 211 but different structures of the lower decorative board 212 can share the mold of the upper air inlet grille 211, thereby improving the versatility of the mold and reducing the production cost.
  • the rear shell 21 can be a smooth curved panel structure. In order to make the overall structure of the vertical air conditioner more compact, preferably, as shown in FIG.
  • the rear side is formed by bending or bending, and at least part of the structure of the air pretreatment device 22 is accommodated in the groove structure 2112 .
  • the fourth connection hole 2113 is arranged on the groove structure 2112
  • the fifth connection hole 2114 is not arranged on the groove structure 2112 , but is arranged at a position close to the bottom edge of the upper air inlet grille 211 .
  • the embodiment of the present application also provides a processing system for the air duct structure of a vertical air conditioner, which is used for processing different air duct structures, for example, for processing the air duct structure of the vertical air conditioner and the corresponding air duct structure of the vertical air conditioner.
  • the air duct structure of the original model is used for processing different air duct structures, for example, for processing the air duct structure of the vertical air conditioner and the corresponding air duct structure of the vertical air conditioner.
  • the processing system includes a first mold
  • the first mold includes a mold body and a first insert.
  • the second insert, the third insert and the fourth insert the mold body includes a first body part for forming the upper end of the air duct structure and a second body part for forming the lower end of the air duct structure, the first insert
  • the block and the second insert are optionally matched with the first body part
  • the third insert and the fourth insert are optionally matched with the second body part
  • the mold body is formed by the cooperation of the first insert and the third insert.
  • the air duct structure is different from the air duct structure formed by the cooperation of the mold body with the second and fourth
  • the inserts cooperate to form the first air duct structure, for example, to form the first air duct structure as shown in Figures 1 to 3, and the mold body cooperates with the second and fourth inserts to form the second air duct structure, wherein the second insert is used to form the first connection part, and the fourth insert is used to form the second connection part.
  • the processing system includes a first mold and a third mold
  • the first mold includes a mold A body, a first insert and a second insert
  • the mold body comprises a first body part for forming the upper end of the air duct structure and a second body part for forming the lower end of the air duct structure
  • the first insert and The second insert is selectively matched with the first body part, and the air duct structure formed by the cooperation of the mold body and the first insert is different from the air duct structure formed by the mold body, the second insert, and the third mold, that is, they are formed separately.
  • the first air duct structure and the second air duct structure, the mold body cooperates with the first insert to form the first air duct structure, for example, to form the first air duct structure as shown in FIG. 1 to FIG. 3, the mold body and the The second insert is matched to form a part of the second air duct structure, the second insert is used to form the first connection portion, and the third mold is used to form the second connection portion of the second air duct structure.
  • the processing system includes a first mold and a second mold
  • the first mold includes a mold a body, a third insert and a fourth insert
  • the mold body comprises a first body part for forming the upper end of the air duct structure and a second body part for forming the lower end of the air duct structure
  • the third insert and The fourth insert is selectively matched with the second body part, and the air duct structure formed by the cooperation of the mold body and the third insert is different from the air duct structure formed by the mold body, the fourth insert, and the second mold, that is, they are formed separately.
  • the first air duct structure and the second air duct structure, the mold body and the third insert are used to form the first air duct structure, for example, to form the first air duct structure as shown in Figures 1 to 3, the mold body and the The fourth insert is matched to form a part of the second air duct structure, the fourth insert is used to form the second connection portion, and the second mold is used to form the first connection portion of the second air duct structure.
  • the processing system includes a first mold, a second mold and a third mold, wherein the first mold It includes a first body part for forming the upper end of the air duct structure and a second body part for forming the lower end of the air duct structure.
  • the first mold is used to form the first air duct structure, for example, as shown in Figures 1 to 3
  • the second mold is used to form the first connection part of the second air duct structure
  • the third mold is used to form the second connection part of the second air duct structure, the first air duct structure, the second air duct structure
  • the first connecting portion and the second connecting portion are connected to each other to form a second air duct structure.
  • the replacement of the insert and/or the addition of the mold processing connection part and the original air duct structure can be done in a manner of matching.
  • Different air duct structures are produced by processing, which greatly improves the flexibility and versatility of the processing system, thereby reducing product development costs and production costs.

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Abstract

A vertical air conditioner and a machining system for an air duct structure of the vertical air conditioner, relating to the technical field of air conditioners. The present invention aims to solve the problem that a mold needs to be redesigned for an air duct structure after an air purification device is configured on an existing vertical air conditioner. The vertical air conditioner comprises an air duct structure (1) and a rear housing assembly (20); the rear housing assembly (20) comprises a rear housing (21) and an air pretreatment device (22); the air duct structure (1) comprises a body (13), a first connecting portion (11), and a second connecting portion (12); the body (13) comprises an upper end portion (131) and a lower end portion (132); at least part of the structure of the first connecting portion (11) is located between the upper end portion (131) and the rear housing (21), and the first connecting portion (11) and the upper end portion (131) are of an integrated structure and are fixedly connected to the rear housing (21), or the first connecting portion (11) is fixedly connected to the upper end portion (131) and the rear housing (21), respectively; and at least part of the structure of the second connecting portion (12) is located between the lower end portion (132) and the rear housing (21), and the second connecting portion (12) and the lower end portion (132) are of an integrated structure and are fixedly connected to the rear housing (21), or the second connecting portion is fixedly connected to the lower end portion (132) and the rear housing (21), respectively. The vertical air conditioner can reduce production costs.

Description

立式空调及立式空调风道结构的加工系统Vertical air conditioner and vertical air conditioner duct structure processing system
本申请要求于2021年4月12日提交中国专利局、申请号为202110390954.8、申请名称为“立式空调及立式空调风道结构的加工系统”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed on April 12, 2021 with the application number 202110390954.8 and the application name "Vertical Air Conditioner and Vertical Air Conditioning Air Duct Structure Processing System", the entire contents of which are approved by Reference is incorporated in this application.
技术领域technical field
本申请涉及空调技术领域,更为具体地,涉及一种立式空调及立式空调风道结构的加工系统。The present application relates to the technical field of air conditioners, and more particularly, to a vertical air conditioner and a processing system of a vertical air conditioner air duct structure.
背景技术Background technique
立式空调因其功率大、风力强、舒适性高等优点得到越来越多消费者的青睐。Vertical air conditioners are favored by more and more consumers because of their high power, strong wind, and high comfort.
随着人们生活水平的提高,对空调的功能提出了各种各样的要求,立式空调面临快速的更新换代,且同一款机型可能会有多种不同的配置,例如在进风口处增加空气净化装置、除湿装置等用于对进入空调的空气进行预处理的装置,这些装置的增加会导致立式空调外形的变化,即空调外壳的形状会发生变化,为了与空调外壳顺利连接,空调内部的风道结构也需要适应性的改变。With the improvement of people's living standards, various requirements are put forward for the functions of air conditioners. Vertical air conditioners are facing rapid upgrading, and the same model may have a variety of different configurations, such as adding more at the air inlet. Air purification devices, dehumidifiers and other devices used to pretreat the air entering the air conditioner. The addition of these devices will lead to changes in the shape of the vertical air conditioner, that is, the shape of the air conditioner shell will change. In order to connect with the air conditioner shell smoothly, the air conditioner The internal air duct structure also needs to be adapted.
风道结构通常是注塑成型的,不同的风道结构需要分别设计模具,大大增加了开发和生产成本。The air duct structure is usually injection molded, and different air duct structures need to design molds separately, which greatly increases the development and production costs.
发明内容SUMMARY OF THE INVENTION
为了解决现有技术中的上述问题,即为了解决现有立式空调在配置了空气预处理装置后风道结构需要重新设计模具,增加了开发和生产成本的问题。In order to solve the above problems in the prior art, that is, in order to solve the problem that the air duct structure of the existing vertical air conditioner needs to be redesigned after the air pretreatment device is configured, the development and production costs are increased.
一方面,本申请提供了一种立式空调,包括风道结构和后壳组件,所述后壳组件包括后壳和空气预处理装置,所述后壳上设置有进风口,所述空气预处理装置位于所述后壳内侧并位于所述进风口处,所述风道结构包括本体、第一连接部和第二连接部,所述本体包括上端部和下端部,其中,In one aspect, the present application provides a vertical air conditioner, including an air duct structure and a rear shell assembly, the rear shell assembly includes a rear shell and an air pretreatment device, the rear shell is provided with an air inlet, the air pretreatment device The processing device is located inside the rear casing and at the air inlet, the air duct structure includes a main body, a first connecting portion and a second connecting portion, the main body includes an upper end portion and a lower end portion, wherein,
所述第一连接部的至少部分结构位于所述上端部与所述后壳之间,所述第一连接部与所述上端部为一体结构并与所述后壳固定连接,或者,所述第一连接部分别与所述上端部、所述后壳固定连接;At least part of the structure of the first connecting portion is located between the upper end portion and the rear case, the first connecting portion and the upper end portion are integral structures and are fixedly connected to the rear case, or the The first connecting portion is respectively fixedly connected with the upper end portion and the rear shell;
所述第二连接部的至少部分结构位于所述下端部与所述后壳之间,所述第二连接部与所述下端部为一体结构并与所述后壳固定连接,或者,所述第二连接部分别与所述下端部、所述后壳固定连接。At least part of the structure of the second connecting portion is located between the lower end portion and the rear case, the second connecting portion and the lower end portion are integral structures and are fixedly connected to the rear case, or, the The second connecting portions are respectively fixedly connected with the lower end portion and the rear case.
在上述立式空调的优选技术方案中,所述上端部包括上端板、与所述上端板的顶部相连的连接筋以及与所述连接筋的顶部相连的第一支撑块,In the preferred technical solution of the above-mentioned vertical air conditioner, the upper end portion includes an upper end plate, a connecting rib connected to the top of the upper end plate, and a first support block connected to the top of the connecting rib,
所述第一连接部包括第二支撑块以及与所述第二支撑块的底部相连的第二安装柱,所述第二安装柱与所述后壳固定连接,The first connection part includes a second support block and a second installation column connected to the bottom of the second support block, and the second installation column is fixedly connected to the rear case,
当所述第一连接部分别与所述上端部、所述后壳固定连接时,所述第二支撑块抵靠于所述第一支撑块,When the first connecting portion is fixedly connected to the upper end portion and the rear case, respectively, the second support block abuts against the first support block,
当所述第一连接部与所述上端部为一体结构时,所述第一支撑块的至少部分边缘延伸形成所述第二支撑块。When the first connection portion and the upper end portion are integrally formed, at least part of the edge of the first support block extends to form the second support block.
在上述立式空调的优选技术方案中,当所述第一连接部与所述上端部为一体结构时,所述上端部还包括与所述第一支撑块的底部相连的第一安装柱,所述第一安装柱的至少部分边缘延伸形成所述第二安装柱;和/或,In the preferred technical solution of the above-mentioned vertical air conditioner, when the first connecting portion is integrally formed with the upper end portion, the upper end portion further includes a first mounting column connected to the bottom of the first support block, At least part of the edge of the first mounting post extends to form the second mounting post; and/or,
当所述第一连接部与所述上端部为一体结构时,所述上端部还包括与所述第一连接部的底部相连的第一加强筋,所述第一加强筋由至少部分所述连接筋的边缘延伸形成。When the first connecting portion and the upper end portion are integrally formed, the upper end portion further includes a first reinforcing rib connected to the bottom of the first connecting portion, and the first reinforcing rib is formed by at least part of the The edge of the connecting rib is extended and formed.
在上述立式空调的优选技术方案中,所述立式空调还包括底盘和后立柱,所述后立柱支撑在所述下端部与所述底盘之间,所述下端部上设置有第三安装柱和第一安装结构,所述第三安装柱与所述第二连接部固定连接,所述第一安装结构能够与所述后立柱配合安装,所述第二连接部上设置有第二安装结构,所述后立柱的上端通过所述第二安装结构固定于所述第二连接部,所述后立柱的下端与所述后壳的下端固定连接。In the preferred technical solution of the above-mentioned vertical air conditioner, the vertical air conditioner further comprises a chassis and a rear column, the rear column is supported between the lower end and the chassis, and a third installation is provided on the lower end A column and a first installation structure, the third installation column is fixedly connected with the second connection part, the first installation structure can be installed in cooperation with the rear column, and a second installation is provided on the second connection part structure, the upper end of the rear column is fixed to the second connecting portion through the second installation structure, and the lower end of the rear column is fixedly connected to the lower end of the rear shell.
在上述立式空调的优选技术方案中,所述下端部包括边缘弧面,所述第二连接部包括与所述边缘弧面适配的弧形条状结构,所述边缘弧面和所述弧形条状结构两者之一设置有第一定位槽,所述边缘弧面和所述弧形条状结构两者另一设置有与所述第一定位槽配合的第一定位凸起。In the preferred technical solution of the above-mentioned vertical air conditioner, the lower end portion includes an edge arc surface, the second connecting portion includes an arc-shaped strip structure adapted to the edge arc surface, and the edge arc surface and the edge arc surface One of the arc-shaped strip-shaped structures is provided with a first positioning groove, and the other of the edge arc surface and the arc-shaped strip-shaped structure is provided with a first positioning protrusion matched with the first positioning groove.
在上述立式空调的优选技术方案中,所述第二连接部还包括板状结构,所述弧形条状结构设置于所述板状结构的内侧,所述第二安装结构设置于所述板状结构,所述板状结构上还设置有与所述第三安装柱对应的第一连接孔以及与所述后壳固定连接的第四安装柱。In the preferred technical solution of the above-mentioned vertical air conditioner, the second connecting portion further includes a plate-like structure, the arc-shaped strip-like structure is arranged on the inner side of the plate-like structure, and the second installation structure is arranged on the inner side of the plate-like structure. The plate-shaped structure is further provided with a first connection hole corresponding to the third installation column and a fourth installation column fixedly connected with the rear shell.
在上述立式空调的优选技术方案中,所述后立柱上设置有定位孔和第二连接孔,所述第二安装结构包括与所述定位孔配合的第二定位凸起以及与所述第二连接孔配合的第五安装柱;In the preferred technical solution of the above-mentioned vertical air conditioner, a positioning hole and a second connecting hole are provided on the rear column, and the second installation structure includes a second positioning protrusion matched with the positioning hole and a second positioning protrusion matched with the first positioning hole. The fifth mounting column matched with the two connecting holes;
所述第一安装结构包括能够与所述定位孔配合的第三定位凸起以及能够与所述第二连接孔配合的第六安装柱,所述第三定位凸起和所述第六安装柱的侧壁上设置有第二加强筋,所述第二连接部上设置有第二定位槽,至少部分所述第二加强筋与所述第二定位槽配合。The first mounting structure includes a third positioning protrusion capable of cooperating with the positioning hole and a sixth mounting post capable of cooperating with the second connecting hole, the third positioning protrusion and the sixth mounting post A second reinforcing rib is arranged on the side wall of the hood, a second positioning groove is arranged on the second connecting part, and at least part of the second reinforcing rib is matched with the second positioning groove.
在上述立式空调的优选技术方案中,所述后壳上设置有凹槽结构,所述凹槽结构由所述后壳向后侧弯折或弯曲形成,所述空气预处理装置的至少部分结构容置于所述凹槽结构中,In the preferred technical solution of the above-mentioned vertical air conditioner, the rear casing is provided with a groove structure, and the groove structure is formed by bending or bending the rear casing to the rear side, and at least part of the air pretreatment device is formed. the structure is accommodated in the groove structure,
所述凹槽结构上设置有用于与所述第一连接部连接的第四连接孔,和/或,所述凹槽结构上设置有用于与所述第二连接部连接的第五连接孔。The groove structure is provided with a fourth connection hole for connecting with the first connection part, and/or the groove structure is provided with a fifth connection hole for connection with the second connection part.
在上述立式空调的优选技术方案中,所述后壳包括分体设置的上进风栅板和下装饰板,所述上进风栅板的下端部以及所述下装饰板的上端部均与所述第二连接部固定连接。In the preferred technical solution of the above-mentioned vertical air conditioner, the rear casing includes an upper air inlet grille plate and a lower decorative plate arranged separately, and the lower end of the upper air inlet grille and the upper end of the lower decorative plate are both connected to the The second connecting portion is fixedly connected.
另一方面,本申请提供了一种立式空调风道结构的加工系统,所述加工系统用于加工不同的风道结构,所述加工系统包括第一模具,所述第一模具包括模具本体、第一镶块、第二镶块、第三镶块和第四镶块,所述模具本体包括用于形成风道结构上端部的第一本体部和用于形成风道结构下端部的第二本体部,所述第一镶块和所述第二镶块择一地与所述 第一本体部配合,所述第三镶块和所述第四镶块择一地与所述第二本体部配合,所述模具本体与所述第一镶块、第三镶块配合形成的风道结构,与所述模具本体与所述第二镶块、第四镶块配合形成的风道结构不同,其中,所述第二镶块用于形成第一连接部,所述第一连接部用于将风道结构上端部与空调后壳连接,所述第四镶块用于形成第二连接部,所述第二连接部用于将风道结构下端部与空调后壳连接;或者,In another aspect, the present application provides a processing system for a vertical air-conditioning air duct structure, the processing system is used for processing different air duct structures, the processing system includes a first mold, and the first mold includes a mold body , a first insert, a second insert, a third insert and a fourth insert, the mold body comprises a first body part for forming the upper end of the air duct structure and a third part for forming the lower end of the air duct structure Two body parts, the first insert and the second insert are alternatively matched with the first body part, and the third insert and the fourth insert are alternatively matched with the second insert The body part cooperates, and the air duct structure formed by the mold body cooperates with the first and third inserts, and the air duct structure formed by the cooperation of the mold body with the second and fourth inserts Different, wherein the second insert is used to form a first connection part, the first connection part is used to connect the upper end of the air duct structure with the rear shell of the air conditioner, and the fourth insert is used to form a second connection part, the second connecting part is used to connect the lower end of the air duct structure with the rear shell of the air conditioner; or,
所述加工系统包括第一模具和第三模具,所述第一模具包括模具本体、第一镶块和第二镶块,其中,所述模具本体包括用于形成风道结构上端部的第一本体部和用于形成风道结构下端部的第二本体部,所述第一镶块和所述第二镶块择一地与所述第一本体部配合,所述模具本体与所述第一镶块配合形成的风道结构,与所述模具本体、所述第二镶块、所述第三模具形成的风道结构不同,其中,所述模具本体与所述第二镶块配合形成风道结构的一部分,所述第二镶块用于形成第一连接部,所述第一连接部用于将风道结构上端部与空调后壳连接,所述第三模具用于形成风道结构的第二连接部,所述第二连接部用于将风道结构下端部与空调后壳连接;或者,The processing system includes a first mold and a third mold, the first mold includes a mold body, a first insert and a second insert, wherein the mold body includes a first mold for forming the upper end of the air duct structure. A body part and a second body part for forming the lower end of the air duct structure, the first insert and the second insert are selectively matched with the first body part, and the mold body and the first insert The air duct structure formed by an insert is different from the air duct structure formed by the mold body, the second insert, and the third mold, wherein the mold body and the second insert are matched to form A part of the air duct structure, the second insert is used to form the first connection part, the first connection part is used to connect the upper end of the air duct structure with the rear shell of the air conditioner, and the third mold is used to form the air duct the second connecting part of the structure, the second connecting part is used to connect the lower end of the air duct structure with the rear shell of the air conditioner; or,
所述加工系统包括第一模具和第二模具,所述第一模具包括模具本体、第三镶块和第四镶块,其中,所述模具本体包括用于形成风道结构上端部的第一本体部和用于形成风道结构下端部的第二本体部,所述第三镶块和所述第四镶块择一地与所述第二本体部配合,所述模具本体与所述第三镶块配合形成的风道结构,与所述模具本体、所述第四镶块、所述第二模具形成的风道结构不同,其中,所述模具本体与所述第四镶块配合形成风道结构的一部分,所述第四镶块用于形成第二连接部,所述第二连接部用于将风道结构下端部与空调后壳连接,所述第二模具用于形成风道结构的第一连接部,所述第一连接部用于将风道结构上端部与空调后壳连接;或者,The processing system includes a first mold and a second mold, the first mold includes a mold body, a third insert and a fourth insert, wherein the mold body includes a first mold for forming the upper end of the air duct structure. A body portion and a second body portion for forming the lower end portion of the air duct structure, the third insert and the fourth insert are selectively matched with the second body portion, and the mold body and the first The air duct structure formed by the cooperation of the three inserts is different from the air duct structure formed by the mold body, the fourth insert, and the second mold, wherein the mold body and the fourth insert are formed by cooperation A part of the air duct structure, the fourth insert is used to form a second connection part, the second connection part is used to connect the lower end of the air duct structure with the rear shell of the air conditioner, and the second mold is used to form the air duct The first connecting part of the structure, the first connecting part is used to connect the upper end of the air duct structure with the rear shell of the air conditioner; or,
所述加工系统包括第一模具、第二模具和第三模具,其中,所述第一模具包括用于形成风道结构上端部的第一本体部和用于形成风道结构下端部的第二本体部,所述第一模具用于形成第一风道结构,所述第二模具用于形成第二风道结构的第一连接部,所述第三模具用于形成第二风道结构的第二连接部,所述第一风道结构、所述第一连接部、所述第二连接部构成所述第二风道结构,其中,所述第一连接部用于将风道结构上端部与空调后壳连接,所述第二连接部用于将风道结构下端部与空调后壳连接。The processing system includes a first mold, a second mold, and a third mold, wherein the first mold includes a first body portion for forming an upper end portion of the air duct structure and a second mold for forming a lower end portion of the air duct structure. The body part, the first mold is used to form the first air duct structure, the second mold is used to form the first connection part of the second air duct structure, and the third mold is used to form the second air duct structure. The second connection part, the first air duct structure, the first connection part, and the second connection part constitute the second air duct structure, wherein the first connection part is used to connect the upper end of the air duct structure The second connecting part is used to connect the lower end of the air duct structure with the rear casing of the air conditioner.
本领域技术人员能够理解的是,本申请实施例提供的在后壳内侧设置了空气预处理装置的立式空调中,在原有的风道结构即本体的基础上增设了第一连接部和第二连接部,通过第一连接部连接本体上部和后壳上部,通过第二连接部连接本体下部和后壳下部,利用第一连接部和第二连接部补偿因增设了空气预处理装置带来的前后方向的尺寸增加,这样,只需要对原有风道结构的模具简单改造和/或对连接部单独加工即可,无需对风道结构重新设计和加工模具,提高了产品生产平台的通用性,大大提高了产品开发效率,降低了开发和生产成本。Those skilled in the art can understand that, in the vertical air conditioner provided with the air pretreatment device inside the rear shell provided by the embodiment of the present application, the first connecting part and the second connecting part are added on the basis of the original air duct structure, namely the main body. Two connecting parts, connecting the upper part of the main body and the upper part of the rear shell through the first connecting part, and connecting the lower part of the main body and the lower part of the rear shell through the second connecting part; The size in the front and rear directions of the air duct is increased, so that it is only necessary to simply transform the mold of the original air duct structure and/or to process the connecting part separately, and it is not necessary to redesign the air duct structure and process the mold, which improves the versatility of the product production platform. It greatly improves product development efficiency and reduces development and production costs.
本申请实施例提供的立式空调风道结构的加工系统中,在原有风道结构加工模具的基础上,通过更换镶块和/或增设模具加工连接部与原风道结构配合的方式即可加工生产出不同的风道结构,大大提高了加工系统的灵活性和通用性,进而降低产品的开发成本和生产成本。In the processing system of the vertical air-conditioning air duct structure provided by the embodiment of the present application, on the basis of the original air duct structure processing mold, the replacement of the insert and/or the addition of the mold processing connection part and the original air duct structure can be done in a manner of matching. Different air duct structures are produced by processing, which greatly improves the flexibility and versatility of the processing system, thereby reducing product development costs and production costs.
附图说明Description of drawings
下面参照附图来描述本申请的立式空调的优选实施方式。附图为:Preferred embodiments of the vertical air conditioner of the present application will be described below with reference to the accompanying drawings. Attached is:
图1是相关技术中立式空调的整体骨架与后壳的爆炸视图;1 is an exploded view of the overall skeleton and rear shell of a neutral air conditioner in the related art;
图2是图1中A处的局部放大图;Fig. 2 is the partial enlarged view of A place in Fig. 1;
图3是图1中B处的局部放大图;Fig. 3 is a partial enlarged view at B in Fig. 1;
图4是本申请实施例的立式空调中整体骨架与后壳的爆炸视图;4 is an exploded view of the overall skeleton and the rear shell in the vertical air conditioner of the embodiment of the present application;
图5是图4中C处的局部放大图;Fig. 5 is the partial enlarged view of C place in Fig. 4;
图6是图4中D处的局部放大图;Fig. 6 is the partial enlarged view of D place in Fig. 4;
图7是本申请实施例的立式空调中整体骨架的爆炸图;7 is an exploded view of the overall skeleton in the vertical air conditioner of the embodiment of the present application;
图8是图7中E处的局部放大图;Fig. 8 is a partial enlarged view at E in Fig. 7;
图9是本申请实施例的立式空调中空气预处理装置的爆炸图;9 is an exploded view of the air pretreatment device in the vertical air conditioner of the embodiment of the present application;
图10是本申请实施例的立式空调中下端部与第二连接部配合位置的局部视图;Fig. 10 is a partial view of the matching position of the lower end portion and the second connecting portion of the vertical air conditioner according to the embodiment of the present application;
图11是本申请实施例的立式空调中下端部在设置第一安装结构位置的局部视图;11 is a partial view of the lower end of the vertical air conditioner of the embodiment of the present application at the position where the first installation structure is arranged;
图12是本申请实施例的立式空调中第二连接部的内侧结构示意图。FIG. 12 is a schematic diagram of the inner side structure of the second connection part in the vertical air conditioner according to the embodiment of the present application.
附图中:In the attached picture:
10、风道结构;10. Air duct structure;
11、第一连接部;111、第二支撑块;112、第二安装柱;113、掏空结构;114、第一加强筋;12、第二连接部;121、弧形条状结构;1211、第一定位凸起;1212、第七安装柱;122、板状结构;1221、第一连接孔;1222、第四安装柱;1223、第二定位凸起;1224、第五安装柱;1225、第三加强筋;1226、加强筋;1227、第一环形凸起;1228、第二定位槽;1229、第二环形凸起;13、本体;131、上端部;1311、上端板;1312、连接筋;1313、第一支撑块;1314、第一安装柱;132、下端部;1321、第三安装柱;1322、边缘弧面;1323、第一定位槽;1324、条形凸起;1325、第三连接孔;1326、第三定位凸起;1327、第六安装柱;1328、第二加强筋;11, the first connecting part; 111, the second supporting block; 112, the second mounting column; 113, the hollow structure; 114, the first reinforcing rib; 12, the second connecting part; 121, the arc-shaped strip structure; 1211 1212, the seventh mounting post; 122, the plate-like structure; 1221, the first connecting hole; 1222, the fourth mounting post; 1223, the second positioning projection; 1224, the fifth mounting post; 1225 1226, the reinforcing rib; 1227, the first annular protrusion; 1228, the second positioning groove; 1229, the second annular protrusion; 13, the body; 131, the upper end; 1311, the upper end plate; 1312, connecting ribs; 1313, the first support block; 1314, the first installation column; 132, the lower end; 1321, the third installation column; 1322, the edge arc surface; 1323, the first positioning groove; , the third connecting hole; 1326, the third positioning protrusion; 1327, the sixth installation column; 1328, the second reinforcing rib;
20、后壳组件;20. Rear shell assembly;
21、后壳;211、上进风栅板;2111、格栅结构;2112、凹槽结构;2113、第四连接孔;2114、第五连接孔;212、下装饰板;22、空气预处理装置;221、进风栅;222、滤尘网;223、电净化模块;21, rear shell; 211, upper air inlet grille; 2111, grille structure; 2112, groove structure; 2113, fourth connection hole; 2114, fifth connection hole; 212, lower decorative plate; 22, air pretreatment device ; 221, air inlet grille; 222, dust filter; 223, electric purification module;
30、底盘;30. Chassis;
41、左立柱;42、右立柱;43、后立柱;431、定位孔;432、第二连接孔。41, left column; 42, right column; 43, rear column; 431, positioning hole; 432, second connection hole.
具体实施方式Detailed ways
首先,本领域技术人员应当理解的是,这些实施方式仅仅用于解释本申请的技术原理,并非旨在限制本申请的保护范围。本领域技术人员可以根据需要对其作出调整,以便适应具体的应用场合。First of all, those skilled in the art should understand that these embodiments are only used to explain the technical principles of the present application, and are not intended to limit the protection scope of the present application. Those skilled in the art can adjust it as needed to adapt to specific applications.
其次,需要说明的是,在本申请的描述中,术语“内”、“外”等指示的方向或位置关系的术语是基于附图所示的方向或位置关系,这仅仅是为了便于描述,而不是指示或暗示所述装置或构件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。Secondly, it should be noted that, in the description of this application, the terms of direction or positional relationship indicated by the terms "inner" and "outer" are based on the direction or positional relationship shown in the drawings, which is only for the convenience of description, It is not intended to indicate or imply that the device or component must have a particular orientation, be constructed and operate in a particular orientation and therefore should not be construed as a limitation of the present application.
此外,还需要说明的是,在本申请的描述中,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个构件内部的连通。对于本领域技术人员而言,可根据具体情况理解上述术语在本申请中的具体含义。In addition, it should be noted that, in the description of this application, unless otherwise expressly specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of the two components. For those skilled in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
本文中所述的“内”“外”等方位词是相对于立式空调自身而言,靠近立式空调中轴线的一侧为内,远离立式空调中轴线的一侧为外。本文中所述的“前”“后”“左”“右”等方位词是用户面对立式空调正面时的方位,靠近用户一侧为“前”,背离用户一侧为“后”,靠近用户左手边一侧为“左”,靠近用户右手边一侧为“右”本文中所述的“上”“下”“顶”“底”等方位词指的是立式空调处于正常工作状态时的方位。前述方位词仅用于方便描述,并不构成对结构的任何限定。The directional words such as "inside" and "outside" mentioned in this article are relative to the vertical air conditioner itself, the side close to the central axis of the vertical air conditioner is inside, and the side away from the central axis of the vertical air conditioner is outside. The orientation words such as "front", "rear", "left" and "right" mentioned in this article are the orientation of the user facing the front of the vertical air conditioner, the side close to the user is "front", and the side away from the user is "rear". The side close to the user's left hand side is "left", and the side close to the user's right hand side is "right". The azimuths such as "up", "down", "top" and "bottom" described in this article refer to the normal operation of the vertical air conditioner. The orientation of the state. The aforementioned orientations are only used for the convenience of description, and do not constitute any limitation to the structure.
立式空调包括外壳以及设置于外壳内的风道结构、叶轮、换热器、扫风叶片、支撑立柱等结构,为了方便加工和装配,外壳通常设置为两半部分,例如包括前壳和后壳。风道结构是立式空调的一个重要组成部分,其不仅用于为立式空调内的气流提供风道,还用于安装扫风叶片的传动机构、叶轮、换热器等部件,外壳也与风道结构固定连接,因此风道结构相对比较复杂,其模具设计和生产成本也较高。相关技术中,参照图1至图3,图1为相关技术中立式空调的整体骨架与后壳21的爆炸视图,图2和图3分别为图1中风道结构10上用于与后壳21连接处的结构示意图。如图1所示,风道结构10包括上端部131和下端部132,如图2所示,上端部131上设置有第一安装柱1314,上端部131通过第一安装柱1314以及螺纹连接件与后壳21固定连接。如图3所示,下端部132上设置有第三安装柱1321,下端部132通过第三安装柱1321以及螺纹连接件与后壳21固定连接。Vertical air conditioners include a casing and air duct structures, impellers, heat exchangers, scavenging blades, supporting columns and other structures arranged in the casing. In order to facilitate processing and assembly, the casing is usually set in two halves, such as a front casing and a rear casing. shell. The air duct structure is an important part of the vertical air conditioner. It is not only used to provide air ducts for the airflow in the vertical air conditioner, but also used to install the transmission mechanism, impeller, heat exchanger and other components of the sweeping blades. The air duct structure is fixedly connected, so the air duct structure is relatively complex, and the mold design and production costs are also high. In the related art, referring to FIGS. 1 to 3 , FIG. 1 is an exploded view of the overall skeleton and the rear shell 21 of the neutral air conditioner in the related art, and FIGS. 2 and 3 are respectively the air duct structure 10 in FIG. 21 Schematic diagram of the structure of the junction. As shown in FIG. 1 , the air duct structure 10 includes an upper end portion 131 and a lower end portion 132 . As shown in FIG. 2 , the upper end portion 131 is provided with a first mounting post 1314 , and the upper end portion 131 passes through the first mounting post 1314 and the threaded connector. It is fixedly connected with the rear case 21 . As shown in FIG. 3 , a third mounting post 1321 is disposed on the lower end portion 132 , and the lower end portion 132 is fixedly connected to the rear case 21 through the third mounting post 1321 and a screw connection.
为了对进入立式空调的空气进行除湿、净化等预处理,以进一步优化用户体验以及提高立式空调性能,可在立式空调的进风口处设置空气预处理装置,空气预处理装置安装在立式空调的后壳内侧,与后壳形成后壳组件,后壳组件再整体与风道结构固定。由于空气预处理装置的引入,后壳的形状整体上会发生变化,为了容置空气预处理装置,后壳在前后方向的尺寸会增大,若延长后壳上的安装结构以使其与原风道结构配合,结构可靠性难以保证,且此处通常采用螺钉进行固定,这样会导致螺钉长度过长而难以装配;而若改变风道结构来适应后壳形状,则需要重新设计风道结构的模具,带来成本的大幅度增加和开发效率的降低。In order to dehumidify and purify the air entering the vertical air conditioner, so as to further optimize the user experience and improve the performance of the vertical air conditioner, an air pretreatment device can be installed at the air inlet of the vertical air conditioner. The inner side of the rear shell of the type air conditioner forms a rear shell assembly with the rear shell, and the rear shell assembly is integrally fixed with the air duct structure. Due to the introduction of the air pretreatment device, the shape of the rear shell will change as a whole. In order to accommodate the air pretreatment device, the size of the rear shell in the front and rear directions will be increased. The air duct structure is matched, and the structural reliability is difficult to guarantee, and screws are usually used for fixing here, which will cause the screw length to be too long and difficult to assemble; and if the air duct structure is changed to adapt to the shape of the rear shell, the air duct structure needs to be redesigned. It brings about a substantial increase in cost and a reduction in development efficiency.
基于此,本申请实施例提供了一种立式空调结构,其具有空调预处理装置,通过对风道结构的设计,在原有风道结构的基础上增加连接部,利用连接部来补偿风道结构与后壳之间增加的尺寸,使其能够借用原有的风道结构模具,从而降低开发和生产成本,提高效率。Based on this, an embodiment of the present application provides a vertical air conditioner structure with an air conditioner pretreatment device. Through the design of the air duct structure, a connection part is added on the basis of the original air duct structure, and the connection part is used to compensate the air duct The increased size between the structure and the rear shell enables it to borrow the original air duct structure mold, thereby reducing development and production costs and improving efficiency.
参阅图4至图8所示,图4是本申请实施例的立式空调中整体骨架与后壳的爆炸图,图5为上端部131处的局部结构示意图,图6为下端部132处的局部结构示意图,图7是整体骨架的爆炸图,图8为下端部132处的局部结构示意图。立式空调包括风道结构10和后壳组件20,后壳组件20包括后壳21和设置于后壳21内侧的空气预处理装置22,后壳21上设置有进风口,示例性地,如图4所示,后壳21上设置有格栅结构2111,格栅结构2111的格栅孔即构成立式空调的进风口。空气预处理装置22设置在进风口处,从而对 进风口进入的空气进行预处理,经预处理后的空气再进入风道结构10形成的风路中并与换热器换热后吹出。可以理解的是,此处所述的设置在进风口处,可以是空气预处理装置22将进风口部分覆盖,也可以是空气预处理装置22将进风口全部覆盖且边缘与进风口边缘平齐,还可以是将进风口全部覆盖且空气预处理装置22的边缘超出进风口边缘。Referring to FIGS. 4 to 8 , FIG. 4 is an exploded view of the overall skeleton and the rear shell in the vertical air conditioner according to the embodiment of the present application, FIG. 5 is a partial structural schematic diagram at the upper end 131 , and FIG. A schematic diagram of a partial structure, FIG. 7 is an exploded view of the overall skeleton, and FIG. 8 is a schematic diagram of a partial structure at the lower end 132 . The vertical air conditioner includes an air duct structure 10 and a rear casing assembly 20. The rear casing assembly 20 includes a rear casing 21 and an air pretreatment device 22 disposed inside the rear casing 21. The rear casing 21 is provided with an air inlet, for example, as As shown in FIG. 4 , a grille structure 2111 is provided on the rear shell 21 , and the grille holes of the grille structure 2111 constitute the air inlet of the vertical air conditioner. The air pretreatment device 22 is arranged at the air inlet, so that the air entering the air inlet is pretreated, and the pretreated air enters the air passage formed by the air duct structure 10 and is blown out after exchanging heat with the heat exchanger. It can be understood that, the arrangement described here at the air inlet may be that the air pretreatment device 22 partially covers the air inlet, or the air pretreatment device 22 completely covers the air inlet and the edge is flush with the edge of the air inlet. , it is also possible to cover all the air inlets and the edge of the air pretreatment device 22 exceeds the edge of the air inlets.
风道结构10包括本体13,本体13是风道结构的主体部分,该本体13可以理解为与原机型(不带空气预处理装置的机型)的风道结构相同或大致相同。本体13包括上端部131和下端部132,上端部131例如可以用于安装扫风叶片及其传动机构等,下端部132例如可以用于安装换热器、叶轮等。本体13还包括上端部131和下端部132之间的用于限定风路的结构,例如包括蜗壳和蜗舌,叶轮转动以在蜗壳内形成负压,驱动外部气流进入蜗壳内,随后进入换热器进行换热。The air duct structure 10 includes a main body 13, which is the main part of the air duct structure. The main body 13 can be understood to be the same or approximately the same as the air duct structure of the original model (model without air pretreatment device). The body 13 includes an upper end portion 131 and a lower end portion 132. The upper end portion 131 can be used, for example, to install a sweeping blade and its transmission mechanism, and the lower end portion 132 can be used to install a heat exchanger, an impeller, etc., for example. The body 13 also includes a structure between the upper end 131 and the lower end 132 for defining the air path, such as a volute and a volute tongue, the impeller rotates to form a negative pressure in the volute, and drives the external air flow into the volute, and then Enter the heat exchanger for heat exchange.
风道结构10还包括第一连接部11和第二连接部12,第一连接部11用于将上端部131与后壳21连接,第二连接部12用于将下端部132与后壳21连接,其中,第一连接部11的至少部分结构位于上端部131与后壳21之间,第二连接部12的至少部分结构位于下端部132与后壳21之间,如此,利用第一连接部11和第二连接部12补偿因增设了空气预处理装置22带来的前后方向的尺寸增加,可以理解的,上述的上端部131与后壳21之间,可以是上端部131与后壳21之间正对的区域,也可以是正对区域的上侧和下侧,只要是能够利用第一连接部11来进行上端部131与后壳21之间前后距离的补偿即可,同样的,上述的下端部132与后壳21之间,可以是下端部132与后壳32之间正对的区域,也可以是正对区域的上侧和下侧,只要是能够利用第二连接部12来进行下端部132与后壳21之间前后距离的补偿即可。The air duct structure 10 further includes a first connecting portion 11 and a second connecting portion 12 . The first connecting portion 11 is used to connect the upper end portion 131 to the rear case 21 , and the second connecting portion 12 is used to connect the lower end portion 132 to the rear case 21 . connection, wherein at least part of the structure of the first connection part 11 is located between the upper end part 131 and the rear case 21, and at least part of the structure of the second connection part 12 is located between the lower end part 132 and the rear case 21, in this way, using the first connection The part 11 and the second connecting part 12 compensate for the increase in the front-rear direction due to the addition of the air pretreatment device 22. It can be understood that the upper end 131 and the rear shell 21 can be between the upper end 131 and the rear shell. The area facing each other between 21 can also be the upper side and the lower side of the facing area, as long as the first connecting portion 11 can be used to compensate the front and rear distance between the upper end portion 131 and the rear shell 21. Similarly, The above-mentioned lower end portion 132 and the rear case 21 may be the area directly facing the lower end portion 132 and the rear case 32, or may be the upper side and the lower side of the facing area, as long as the second connecting portion 12 can be used to connect. It is sufficient to perform compensation for the front and rear distance between the lower end portion 132 and the rear case 21 .
对比图2和图5,以及图3和图6可知,本申请实施例通过设置第一连接部11和第二连接部12,只需要对原有风道结构的模具简单改造和/或对连接部单独加工即可。具体地,第一连接部11可以与上端部131形成为一体结构,并与后壳21固定连接,此时,第一连接部11与上端部131为一体加工成型,可通过在原有风道结构模具的需要设置第一连接部11的位置更换镶块来实现第一连接部11与上端部131的一体成型,或者,第一连接部11分别与上端部131、后壳21固定连接,即第一连接部11与上端部131为分体结构,其与上端部131为固定连接,与后壳21也为固定连接,此时,只需要对第一连接部11单独设置模具,使其分别与上端部131、后壳21适配即可,由于第一连接部11相对整个风道结构来说尺寸很小且结构简单,因此模具的设计和生产成本较低。Comparing FIGS. 2 and 5 , and FIGS. 3 and 6 , it can be seen that in this embodiment of the present application, by setting the first connecting portion 11 and the second connecting portion 12 , it is only necessary to simply modify and/or connect the mold of the original air duct structure. The part can be processed separately. Specifically, the first connecting portion 11 and the upper end portion 131 can be formed into an integral structure and fixedly connected with the rear shell 21. At this time, the first connecting portion 11 and the upper end portion 131 are integrally processed and formed, which can be used in the original air duct structure. The mold needs to set the position of the first connecting part 11 to replace the insert to realize the integral molding of the first connecting part 11 and the upper end part 131, or the first connecting part 11 is fixedly connected to the upper end part 131 and the rear shell 21 respectively, that is, the first connecting part 11. A connecting portion 11 and the upper end portion 131 are of a separate structure, which is fixedly connected to the upper end portion 131 and is also fixedly connected to the rear shell 21 . The upper end portion 131 and the rear shell 21 only need to be adapted. Since the first connecting portion 11 is relatively small in size and simple in structure relative to the entire air duct structure, the design and production costs of the mold are relatively low.
类似地,第二连接部12可以与下端部132形成为一体结构,并与后壳21固定连接,此时,第二连接部12与下端部132为一体加工成型,可通过在原有风道结构模具的需要设置第二连接部12的位置更换镶块来实现第二连接部12与下端部132的一体成型,或者,第二连接部12分别与下端部132、后壳21固定连接,即第二连接部12与下端部132为分体结构,其与下端部132为固定连接,与后壳21也为固定连接,此时,只需要对第二连接部12单独设置模具,使其分别与下端部132、后壳21适配即可,由于第二连接部12相对整个风道结构来说尺寸很小且结构简单,因此模具的设计和生产成本较低。Similarly, the second connecting portion 12 and the lower end portion 132 can be formed into an integral structure and fixedly connected to the rear shell 21. At this time, the second connecting portion 12 and the lower end portion 132 are integrally processed and formed, which can be used in the original air duct structure. The position of the mold where the second connecting portion 12 needs to be set is replaced by the insert block to realize the integral molding of the second connecting portion 12 and the lower end portion 132, or the second connecting portion 12 is respectively fixedly connected with the lower end portion 132 and the rear shell 21, that is, the first connecting portion 12. The second connecting portion 12 and the lower end portion 132 are of separate structures, which are fixedly connected to the lower end portion 132 and are also fixedly connected to the rear shell 21 . The lower end portion 132 and the rear shell 21 only need to be adapted. Since the second connecting portion 12 is relatively small in size and simple in structure relative to the entire air duct structure, the design and production costs of the mold are relatively low.
综上,通过将风道设计为本体13、第一连接部11、第二连接部12,无需对风道结构重新设计和加工模具,提高了产品生产平台的通用性,大大提高了产品开发效率,降低了开发和生产成本。To sum up, by designing the air duct as the main body 13, the first connecting part 11 and the second connecting part 12, there is no need to redesign the air duct structure and process the mold, which improves the versatility of the product production platform and greatly improves the product development efficiency. , reducing development and production costs.
其中,空气预处理装置22可以为任意用于对进入立式空调内的气体进行预处理的装置,例如可以用于对空气进行净化、除湿等预处理。示例性地,空气预处理装置22为空气净化装置,如图9所示,空气净化装置22由后向前依次包括进风栅221、滤尘网222和电净化模块223,利用该空气净化装置22能够对空气进行预净化,保证进入立式空调内的空气以及经立式空调换热后吹出空气的洁净度,有利于延长立式空调内部各器件的使用寿命以及优化用户的使用感受。Wherein, the air pretreatment device 22 can be any device used for pretreatment of the gas entering the vertical air conditioner, for example, it can be used for air purification, dehumidification and other pretreatments. Exemplarily, the air pretreatment device 22 is an air purification device. As shown in FIG. 9 , the air purification device 22 sequentially includes an air inlet grille 221 , a dust filter screen 222 and an electric purification module 223 from the back to the front. It can pre-purify the air to ensure the cleanliness of the air entering the vertical air conditioner and the air blown out after heat exchange by the vertical air conditioner, which is beneficial to prolong the service life of the components inside the vertical air conditioner and optimize the user's experience.
进一步地,如图4所示,立式空调还包括底盘30和多个立柱,底盘30与下端部132之间的空间可用于走冷媒管,在其他的实施例中,还可用于设置水洗装置等其他结构,多个立柱用于对立式空调的整体结构形成支撑,其包括左立柱41和右立柱42,左立柱41和右立柱42为由上端部延伸至底盘30的长立柱,后壳21在周向上的两端可分别与左立柱41、右立柱42连接,例如可以通过卡接、挂接等方式与左立柱41、右立柱42连接,以对后壳21进行初定位,之后再通过第一连接部11、第二连接部12将后壳21与本体13固定连接。由于空气预处理装置22设置在后部,不会影响立式空调左右方向的尺寸,因此立式空调外壳的左右方向的尺寸不变,可继续沿用原机型(不带空气预处理装置的机型)的风道结构左右侧结构以及左立柱41、右立柱42的结构。Further, as shown in FIG. 4 , the vertical air conditioner further includes a chassis 30 and a plurality of uprights, and the space between the chassis 30 and the lower end 132 can be used to run a refrigerant pipe, and in other embodiments, it can also be used to set a water washing device and other structures, a plurality of columns are used to support the overall structure of the vertical air conditioner, which includes a left column 41 and a right column 42. The left column 41 and the right column 42 are long columns extending from the upper end to the chassis 30. The two ends of the 21 in the circumferential direction can be respectively connected with the left column 41 and the right column 42, for example, they can be connected with the left column 41 and the right column 42 by means of clipping, hooking, etc., so as to perform initial positioning of the rear shell 21, and then The rear case 21 and the main body 13 are fixedly connected through the first connecting portion 11 and the second connecting portion 12 . Since the air pretreatment device 22 is arranged at the rear, it will not affect the size of the vertical air conditioner in the left and right directions, so the left and right dimensions of the vertical air conditioner shell remain unchanged, and the original model (the machine without the air pretreatment device) can continue to be used. (type) air duct structure left and right side structure and the structure of the left column 41 and the right column 42.
其中,第一连接部11可以为整体位于上端部131与后壳21之间,也可以是一部分位于上端部131与后壳21之间,另一部分在前后方向上与上端部131和/或后壳21重合,例如,第一连接部11的一部分位于上端部131与后壳21之间,另一部分位于上端部131的上方。同样地,第二连接部12可以为整体位于下端部132与后壳21之间,也可以是一部分位于下端部132与后壳21之间,另一部分在前后方向上与下端部132和/或后壳21重合。Wherein, the first connecting portion 11 may be located entirely between the upper end portion 131 and the rear shell 21, or may be partially located between the upper end portion 131 and the rear shell 21, and the other portion may be located between the upper end portion 131 and/or the rear shell 21 in the front-rear direction. The shells 21 overlap, for example, a part of the first connecting part 11 is located between the upper end part 131 and the rear shell 21 , and the other part is located above the upper end part 131 . Similarly, the second connecting portion 12 may be located entirely between the lower end portion 132 and the rear case 21, or may be partially located between the lower end portion 132 and the rear case 21, and the other portion may be located in the front-rear direction with the lower end portion 132 and/or The rear case 21 is overlapped.
前面提到了第一连接部11与上端部131可以为一体结构,也可以为分体结构,在一个优选的实施例中,如图5所示,第一连接部11仅用于连接上端部131与后壳21,镶件设计简单且方便更换,因此,在该优选实施例中,第一连接部11与上端部131为一体结构,其由上端部131的边缘向后壳21方向延伸形成。As mentioned above, the first connecting portion 11 and the upper end portion 131 may be of an integral structure or a separate structure. In a preferred embodiment, as shown in FIG. 5 , the first connecting portion 11 is only used to connect the upper end portion 131 As with the rear shell 21 , the inserts are simple in design and easy to replace. Therefore, in this preferred embodiment, the first connecting portion 11 and the upper end portion 131 are integrally formed, and are formed by extending the edge of the upper end portion 131 toward the rear shell 21 .
当然,可以理解的是,第一连接部11也可以与上端部131为分体结构,尤其是当第一连接部11还用于其他结构的安装、结构比较复杂的情况,此时,第一连接部11采用单独的模具加工而成,其一侧与上端部131连接,另一侧与后壳21连接。在该实施例中,为进一步简化结构,可利用原上端部131上用于与后壳21连接的结构来与第一连接部11配合,以实现第一连接部11与上端部131的连接。Of course, it can be understood that the first connecting portion 11 and the upper end portion 131 can also be a separate structure, especially when the first connecting portion 11 is also used for the installation of other structures and the structure is relatively complicated. The connecting portion 11 is processed by a separate mold, and one side of the connecting portion 11 is connected to the upper end portion 131 , and the other side is connected to the rear shell 21 . In this embodiment, in order to further simplify the structure, the structure on the original upper end portion 131 for connecting with the rear shell 21 can be used to cooperate with the first connecting portion 11 to realize the connection between the first connecting portion 11 and the upper end portion 131 .
第一连接部11可以设置为任意能够将上端部131与后壳21连接在一起的结构,例如可以为一个块状结构,并在块状结构上设置用于与后壳21连接的连接孔。为了更好地与上端部131结构适配,如图5所示,上端部131包括上端板1311、与上端板1311顶部相连的连接筋1312以及与连接筋1312的顶部相连的第一支撑块1313,相适应地,第一连接部11包括第二支撑块111以及与第二支撑块111的底部相连的第二安装柱112,第二安装柱112与后壳21固定连接,例如,第二安装柱112上以及后壳21的对应位置上均设置有连接孔,从而通过螺钉将第二安装柱112与后壳21固定连接在一起。可以理解的是,第一支撑块1313和第二支撑块111只是大致呈块状结构,其可以为实心结构也可以为空心或者部分掏空的结构,考虑到注塑件在冷却后的收缩问题,为保证加工出的结构精度,第一支撑块1313和第二支撑块111在各个合适的表面进行“偷胶”,即在各个合适的表面进行局 部掏空处理,例如,在图5所示的实施例中,第二支撑块111的上表面设置有掏空结构113,为了保证第二支撑块111的整体结构强度,掏空结构113间隔设置有多个。The first connecting portion 11 can be any structure capable of connecting the upper end portion 131 and the rear shell 21 together, for example, a block structure, and a connecting hole for connecting with the rear shell 21 is provided on the block structure. In order to better match the structure of the upper end portion 131 , as shown in FIG. 5 , the upper end portion 131 includes an upper end plate 1311 , a connecting rib 1312 connected to the top of the upper end plate 1311 , and a first support block 1313 connected to the top of the connecting rib 1312 , correspondingly, the first connection part 11 includes a second support block 111 and a second mounting post 112 connected with the bottom of the second support block 111 , and the second mounting post 112 is fixedly connected with the rear shell 21 , for example, the second mounting post 112 The post 112 and the corresponding position of the rear case 21 are provided with connecting holes, so that the second installation post 112 and the rear case 21 are fixedly connected together by screws. It can be understood that the first support block 1313 and the second support block 111 are only roughly block-shaped structures, which may be solid structures or hollow or partially hollowed out structures. Considering the shrinkage of the injection molded parts after cooling, In order to ensure the precision of the processed structure, the first support block 1313 and the second support block 111 “steal glue” on each suitable surface, that is, perform partial hollowing processing on each suitable surface, for example, as shown in FIG. 5 . In the embodiment, the upper surface of the second support block 111 is provided with hollow structures 113 . In order to ensure the overall structural strength of the second support block 111 , a plurality of hollow structures 113 are provided at intervals.
在第一连接部11与上端部131为分体结构即第一连接部11与上端部131、后壳21均为固定连接的实施例中,第二支撑块111抵靠于第一支撑块1313,从而利用上端部131的第一支撑块1313对第一连接部11形成很好的支撑,保证上端部131与后壳21的连接可靠性。In the embodiment in which the first connecting portion 11 and the upper end portion 131 are separate structures, that is, the first connecting portion 11 and the upper end portion 131 and the rear case 21 are all fixedly connected, the second supporting block 111 abuts against the first supporting block 1313 , so that the first support block 1313 of the upper end portion 131 is used to form a good support for the first connection portion 11 to ensure the reliability of the connection between the upper end portion 131 and the rear case 21 .
在第一连接部11与上端部131为一体结构的实施例中,由第一支撑块1313的至少部分边缘延伸形成第二支撑块111,如此,借用上端部131的第一支撑块1313延伸形成第二支撑块111,这样更方便镶块的设计,提高开发效率。在此基础上,为了提高第一连接部11的结构可靠性,进一步优选地,第一连接部11还包括与第二支撑块111的底部相连的第一加强筋114,第一加强筋114由至少部分连接筋1312的边缘延伸形成,如此,借用上端部的连接筋1312延伸形成第一加强筋114,同样便于镶块的设计。类似地,上端部131还包括与第一支撑块1313的底部相连的第一安装柱1314,参照图2所示,在原机型(不带空气预处理装置的机型)中,第一安装柱1314用于与后壳21固定连接,而在本实施例的立式空调中,第一安装柱1314的至少部分边缘延伸形成第二安装柱112。In the embodiment in which the first connecting portion 11 and the upper end portion 131 are integrally formed, the second supporting block 111 is formed by extending at least part of the edge of the first supporting block 1313 , thus, the first supporting block 1313 of the upper end portion 131 is extended to form The second support block 111 is more convenient for the design of the insert block and improves the development efficiency. On this basis, in order to improve the structural reliability of the first connecting portion 11, further preferably, the first connecting portion 11 further includes a first reinforcing rib 114 connected to the bottom of the second supporting block 111, and the first reinforcing rib 114 is formed by At least part of the edge of the connecting rib 1312 is formed by extending, so, the first reinforcing rib 114 is formed by extending the connecting rib 1312 at the upper end, which is also convenient for the design of the insert. Similarly, the upper end portion 131 further includes a first mounting post 1314 connected to the bottom of the first support block 1313. Referring to FIG. 2, in the original model (model without air pretreatment device), the first mounting post 1314 is used for fixed connection with the rear case 21 , and in the vertical air conditioner of this embodiment, at least part of the edge of the first mounting post 1314 extends to form the second mounting post 112 .
前面提到了第二连接部12与下端部132可以为一体结构,也可以为分体结构,在一种具体的实施方式中,如图4所示,立式空调的多个立柱还包括后立柱43,后立柱43支撑于下端部132与底盘30之间,后立柱43的下端还与后壳21固定连接,参考图8所示,下端部132上设置有能够与后立柱43配合安装的第一安装结构,此处所述的第一安装结构即原机型(不带空气预处理装置的机型)上用于安装后立柱43的结构,由于后立柱43的下端还需要与后壳21固定连接,后立柱43也需要相应后移,相应地,后立柱43的安装结构也需要后移,因此在本申请的立式空调中,第二连接部12上还需要设置第二安装结构来与后立柱43固定连接,这样,第二连接部12的结构相对复杂,因此在一个优选的实施方式中,第二连接部12与下端部132设置为分体结构,如图8所示,下端部132上设置第三安装柱1321,第三安装柱1321与第二连接部12固定连接,例如,图10是本申请实施例的立式空调中下端部与第二连接部配合位置的局部视图,图12是本申请实施例的立式空调中第二连接部的内侧结构示意图,如图10和图12所示,第二连接部12上相应位置设置有第一连接孔1221,如此,在加工本申请的立式空调时,无需进行复杂镶块的设计,也无需在原风道结构的模具上进行复杂的拆装镶块的操作,只需要单独设计第二连接部12的模具,从而提高产品的开发和生产效率。As mentioned above, the second connecting portion 12 and the lower end portion 132 may be of an integral structure or a separate structure. In a specific implementation manner, as shown in FIG. 4 , the multiple columns of the vertical air conditioner also include a rear column. 43. The rear column 43 is supported between the lower end 132 and the chassis 30, and the lower end of the rear column 43 is also fixedly connected with the rear shell 21. Referring to FIG. An installation structure, the first installation structure described here is the structure used to install the rear column 43 on the original model (the model without the air pretreatment device), because the lower end of the rear column 43 also needs to be connected with the rear shell 21. For the fixed connection, the rear column 43 also needs to be moved back accordingly, and correspondingly, the installation structure of the rear column 43 also needs to be moved backward. It is fixedly connected to the rear column 43, so that the structure of the second connecting portion 12 is relatively complicated. Therefore, in a preferred embodiment, the second connecting portion 12 and the lower end portion 132 are set as separate structures. As shown in FIG. A third mounting post 1321 is arranged on the portion 132, and the third mounting post 1321 is fixedly connected with the second connecting portion 12. For example, FIG. 10 is a partial view of the matching position between the lower end portion and the second connecting portion of the vertical air conditioner according to the embodiment of the present application. 12 is a schematic view of the inner side structure of the second connecting part in the vertical air conditioner of the embodiment of the present application. As shown in FIG. 10 and FIG. 12 , the corresponding position of the second connecting part 12 is provided with a first connecting hole 1221. When processing the vertical air conditioner of the present application, there is no need to design complicated inserts, and it is not necessary to perform complicated operations of disassembling and assembling inserts on the mold of the original air duct structure. Product development and production efficiency.
在上述的第二连接部12与下端部132设置为分体结构的实施例中,为了简化结构,可利用下端部132上原先用于连接后壳21的结构来实现与第二连接部12的连接,例如,在图8所示的实施例中,下端部132上的第三安装柱1321即为原机型中用于连接后壳21的结构。In the above-mentioned embodiment in which the second connecting portion 12 and the lower end portion 132 are provided as separate structures, in order to simplify the structure, the structure on the lower end portion 132 originally used to connect the rear case 21 can be used to realize the connection with the second connecting portion 12 For connection, for example, in the embodiment shown in FIG. 8 , the third mounting post 1321 on the lower end portion 132 is the structure used to connect the rear case 21 in the original model.
由于第二连接部12上的结构较多,与其他结构的装配也比较复杂,为了更好地对第二连接部12进行定位,在第二连接部12和下端部132上设置有相互配合的定位结构,在一个优选的实施例中,如图8和图11所示,图11是本申请实施例的立式空调中下端部在设置第一安装结构位置的局部视图,由于下端部132自身结构包括有边缘弧面1322,可利用该边缘弧面1322与第二连接部12进行配合定位,具体地,边缘弧面1322上设置有第 一定位槽1323,第二连接部12包括与边缘弧面1322相适配的弧形条状结构121,如图12所示,弧形条状结构121内侧设置有与第一定位槽1323配合的第一定位凸起1211,如此,利用边缘弧面1322与弧形条状结构121的内侧壁面配合实现对第二连接部12的径向定位,利用第一定位槽1323与第一定位凸起1211的配合实现对第二连接部12上下方向以及圆周方向的定位。当然,可以理解的,第一定位槽1323和第一定位凸起1211的位置可以互换,即,第一定位槽设置在弧形条状结构121上,第一定位凸起设置在边缘弧面1322上。Since there are many structures on the second connecting portion 12, the assembly with other structures is also more complicated. For the positioning structure, in a preferred embodiment, as shown in FIGS. 8 and 11 , FIG. 11 is a partial view of the lower end of the vertical air conditioner of the embodiment of the present application at the position where the first installation structure is set, because the lower end 132 itself The structure includes an edge arc surface 1322, and the edge arc surface 1322 can be used to cooperate with the second connecting part 12 for positioning. The arc-shaped strip-shaped structure 121 is adapted to the surface 1322. As shown in FIG. 12, the inner side of the arc-shaped strip-shaped structure 121 is provided with a first positioning protrusion 1211 that cooperates with the first positioning groove 1323. In this way, the edge arc surface 1322 is used. The radial positioning of the second connecting portion 12 is realized by cooperating with the inner side wall surface of the arc-shaped strip structure 121 , and the vertical and circumferential directions of the second connecting portion 12 are realized by the cooperation of the first positioning groove 1323 and the first positioning protrusion 1211 . positioning. Of course, it can be understood that the positions of the first positioning groove 1323 and the first positioning protrusion 1211 can be interchanged, that is, the first positioning groove is provided on the arc-shaped strip structure 121, and the first positioning protrusion is provided on the edge arc surface 1322 on.
为了避免冷却收缩变形,弧形条状结构121的顶部设置掏空结构,从而保证弧形条状结构121各部分的壁厚均匀,使得冷却后结构不会变形,从而保证弧形条状结构121能够与边缘弧面1322很好的配合,保证第二连接部12的定位准确。In order to avoid cooling shrinkage and deformation, the top of the arc-shaped strip structure 121 is provided with a hollow structure, so as to ensure that the wall thickness of each part of the arc-shaped strip structure 121 is uniform, so that the structure will not be deformed after cooling, thereby ensuring the arc-shaped strip structure 121 It can be well matched with the edge arc surface 1322 to ensure accurate positioning of the second connecting portion 12 .
其中,第一定位凸起1211和第一定位槽1323可以为相互适配并能够实现上述定位作用的任意结构。在一个优选的实施例中,如图11所示,第一定位槽1323的上侧壁上设置有多个相互间隔的条形凸起1324,条形凸起1324的延伸方向与第二连接部12的安装方向一致,条形凸起1324与第一定位凸起1211的顶面相抵接,从而减小第一定位凸起1211与第一定位槽1323的接触面积,提高定位精度。当然,可以理解的是,条形凸起1324也可以设置在第一定位槽1323的其他侧壁上。为了方便第一定位凸起1211插入第一定位槽1323,第一定位槽1323的左右侧壁由外向内逐渐相互靠拢设置,相应地,第一定位凸起1211的左右侧壁也相适配地由外向内逐渐相互靠拢设置,从而对第一定位凸起1211装入第一定位槽1323进行导向。Wherein, the first positioning protrusion 1211 and the first positioning groove 1323 may be any structure that is compatible with each other and can achieve the above positioning function. In a preferred embodiment, as shown in FIG. 11 , the upper side wall of the first positioning groove 1323 is provided with a plurality of bar-shaped protrusions 1324 spaced apart from each other, and the extending direction of the bar-shaped protrusions 1324 is connected to the second connecting portion. 12 in the same installation direction, the strip protrusions 1324 abut the top surface of the first positioning protrusions 1211, thereby reducing the contact area between the first positioning protrusions 1211 and the first positioning grooves 1323 and improving the positioning accuracy. Of course, it can be understood that the bar-shaped protrusions 1324 can also be disposed on other side walls of the first positioning groove 1323 . In order to facilitate the insertion of the first positioning protrusion 1211 into the first positioning groove 1323, the left and right side walls of the first positioning groove 1323 are gradually set closer to each other from the outside to the inside. Correspondingly, the left and right side walls of the first positioning protrusion 1211 are also adapted. They are gradually set closer to each other from the outside to the inside, so as to guide the first positioning protrusion 1211 into the first positioning groove 1323 .
为了避免冷却收缩变形,第一定位凸起1211的中部进行“偷胶”,即第一定位凸起1211的内侧面设置有掏空结构。In order to avoid cooling shrinkage and deformation, the middle of the first positioning protrusion 1211 is "stealed", that is, the inner surface of the first positioning protrusion 1211 is provided with a hollow structure.
为了进一步提高下端部132与第二连接部12的连接可靠性,优选地,如图11所示,第一定位槽1323的下侧面上设置有第三连接孔1325,第一定位凸起1211的掏空结构内设置有第七安装柱1212,第一定位凸起1211插入第一定位槽1323后,通过螺钉将第七安装柱1212与第三连接孔1325固定连接,如此,利用第一定位凸起1211和第一定位槽1323的配合既实现了第二连接部12与下端部132的精确定位,又进一步提高了下端部132与第二连接部12的可靠连接。In order to further improve the connection reliability between the lower end portion 132 and the second connection portion 12, preferably, as shown in FIG. A seventh mounting post 1212 is arranged in the hollow structure. After the first positioning protrusion 1211 is inserted into the first positioning groove 1323, the seventh mounting post 1212 is fixedly connected with the third connecting hole 1325 by screws. In this way, the first positioning protrusion is used. The cooperation of the riser 1211 and the first positioning groove 1323 not only realizes the precise positioning of the second connecting part 12 and the lower end part 132 , but also further improves the reliable connection between the lower end part 132 and the second connecting part 12 .
进一步地,第二连接部12还包括板状结构122,弧形条状结构121设置于板状结构122的内侧,用于安装后立柱43的第二安装结构以及用于与第三安装柱1321配合的第一连接孔1221均设置于板状结构122上,第三安装柱1321优选抵靠于板状结构133上,利用第三安装柱1321既实现下端部132与第二连接部12的可靠连接,又能够利用第三安装柱1321对板状结构122形成很好的支撑,避免安装结构因受力发生变形。另外,板状结构122上还设置有与后壳21固定连接的第四安装柱1222。Further, the second connecting portion 12 further includes a plate-like structure 122, and the arc-shaped strip-like structure 121 is disposed on the inner side of the plate-like structure 122, and is used to install the second mounting structure of the rear column 43 and the third mounting column 1321. The matching first connecting holes 1221 are all disposed on the plate-like structure 122 , and the third mounting post 1321 preferably abuts on the plate-like structure 133 , and the third mounting post 1321 is used to realize the reliable connection between the lower end portion 132 and the second connecting portion 12 . In addition, the third mounting column 1321 can be used to form a good support for the plate-like structure 122, so as to avoid the deformation of the mounting structure due to the force. In addition, the plate-like structure 122 is also provided with a fourth mounting post 1222 fixedly connected to the rear case 21 .
由于均需要能够与后立柱43实现配合安装,因此第二安装结构与第一安装结构的结构是类似的,也可以是相同的。例如,在图8所示的实施例中,后立柱43上设置有定位孔431和第二连接孔432,第一安装结构包括能够与定位孔431配合的第三定位凸起1326以及能够与第二连接孔432配合的第六安装柱1327,即,在原机型(不带空气预处理装置的机型)上,第三定位凸起1326与定位孔431配合定位,第六安装柱1327与第二连接孔432通过螺钉紧固连接,第二安装结构包括与定位孔431配合的第二定位凸起1223以及与第二连接孔432配合的第五安装柱1224,即,在本申请的立式空调中,第二定位凸起1223 与定位孔431配合定位,第五安装柱1224与第二连接孔432通过螺钉紧固连接。定位孔431和第二连接孔432的数量不限,均可以为一个或者多个,优选地,定位孔431为两个,第二连接孔432为一个,两个定位孔431分别位于第二连接孔432的上下两侧,相应地,第三定位凸起1326设置有两个,第六安装柱1327设置为一个,两个第三定位凸起1326分别位于第六安装柱1327的上下两侧,第二定位凸起1223设置有两个,第五安装柱1224设置为一个,两个第二定位凸起1223分别位于第五安装柱1224的上下两侧。Since both of them need to be able to be installed in cooperation with the rear column 43, the structures of the second installation structure and the first installation structure are similar or may be the same. For example, in the embodiment shown in FIG. 8 , the rear column 43 is provided with a positioning hole 431 and a second connecting hole 432 , and the first mounting structure includes a third positioning protrusion 1326 that can cooperate with the positioning hole 431 and a third positioning protrusion 1326 that can The sixth mounting post 1327 is matched with the two connecting holes 432, that is, on the original model (model without air pretreatment device), the third positioning protrusion 1326 is matched with the positioning hole 431 for positioning, and the sixth mounting post 1327 is matched with the third mounting post 1327. The two connecting holes 432 are fastened and connected by screws, and the second mounting structure includes a second positioning protrusion 1223 matched with the positioning hole 431 and a fifth mounting post 1224 matched with the second connecting hole 432 . In the air conditioner, the second positioning protrusions 1223 cooperate with the positioning holes 431 for positioning, and the fifth mounting posts 1224 and the second connecting holes 432 are fastened and connected by screws. The number of the positioning holes 431 and the second connecting holes 432 is not limited, and they can be one or more. Preferably, there are two positioning holes 431 and one second connecting hole 432. On the upper and lower sides of the hole 432, correspondingly, two third positioning protrusions 1326 are provided, and one sixth mounting post 1327 is provided, and the two third positioning protrusions 1326 are respectively located on the upper and lower sides of the sixth mounting post 1327, There are two second positioning protrusions 1223 and one fifth mounting post 1224 , and the two second positioning protrusions 1223 are located on the upper and lower sides of the fifth mounting post 1224 respectively.
第二定位凸起1223和第三定位凸起1326可以为任意形状,优选地,可以呈横截面为“C”、“E”、“O”型的结构,这样,既能够避免冷却变形问题,又能使得第二定位凸起1223和第三定位凸起1326具有一定的弹性,便于插入后立柱43的定位孔431中且在弹力作用下使得定位更加可靠。The second positioning protrusions 1223 and the third positioning protrusions 1326 can be of any shape, preferably, the cross-sections can be "C", "E", "O"-shaped structures, so as to avoid the problem of cooling deformation, Also, the second positioning protrusion 1223 and the third positioning protrusion 1326 can have a certain elasticity, which is convenient for inserting into the positioning hole 431 of the rear column 43 and makes the positioning more reliable under the action of the elastic force.
为保证下端部132以及第二连接部12上各个定位凸起以及各个安装柱的结构可靠性,优选地,在各个定位凸起、安装柱的侧壁上均可设置加强筋1226。另外,为了保证第一连接孔1221周围结构的结构强度,避免因安装螺钉受力过大而发生变形,第一连接孔1221的周围优选设置有第三加强筋1225,第三加强筋1225围绕第一连接孔1221的至少部分外周延伸,并进一步优选地延伸至与其他加强筋1226相连。In order to ensure the structural reliability of each positioning protrusion and each mounting post on the lower end portion 132 and the second connecting portion 12, preferably, reinforcing ribs 1226 may be provided on the side walls of each positioning protrusion and mounting post. In addition, in order to ensure the structural strength of the structure around the first connection hole 1221 and avoid deformation due to excessive force on the installation screw, a third reinforcement rib 1225 is preferably provided around the first connection hole 1221, and the third reinforcement rib 1225 surrounds the first connection hole 1221. At least part of the periphery of a connecting hole 1221 extends, and further preferably extends to connect with other reinforcing ribs 1226 .
进一步优选地,可以利用下端部132上的加强筋与第二连接部12上的结构配合来加强下端部132与第二连接部12之间的定位。示例性地,如图11所示,第三定位凸起1326和第六安装柱1327的侧壁上向两侧延伸设置有第二加强筋1328,如图12所示,第二连接部12上具体为板状结构122上设置有第二定位槽1228,通过第二加强筋1328与第二定位槽1228的配合来加强下端部132与第二连接部12之间的定位,另外,第二加强筋1328还可抵靠于板状结构122上,以此来进一步保证板状结构122不会因受力而发生变形。可以理解的是,板状结构122上可以设置与所有第二加强筋1328配合的第二定位槽1228,也可以是与部分第二加强筋1328配合的第二定位槽1228。Further preferably, the positioning between the lower end portion 132 and the second connecting portion 12 can be enhanced by using the structural cooperation between the reinforcing ribs on the lower end portion 132 and the second connecting portion 12 . Exemplarily, as shown in FIG. 11 , the side walls of the third positioning protrusion 1326 and the sixth mounting post 1327 are provided with second reinforcing ribs 1328 extending to both sides. As shown in FIG. 12 , on the second connecting portion 12 Specifically, the plate-like structure 122 is provided with a second positioning groove 1228, and the positioning between the lower end portion 132 and the second connecting portion 12 is reinforced by the cooperation of the second reinforcing ribs 1328 and the second positioning groove 1228. In addition, the second reinforcement The ribs 1328 can also abut against the plate-like structure 122, so as to further ensure that the plate-like structure 122 will not be deformed by force. It can be understood that the plate-like structure 122 may be provided with second positioning grooves 1228 that cooperate with all the second reinforcing ribs 1328 , or may be second positioning grooves 1228 that cooperate with some of the second reinforcing ribs 1328 .
第二定位槽1228的具体结构不限,例如可以为由板状结构122的内侧面凹陷形成,为了保证板状结构122的结构强度,优选地,如图12所示,板状结构122的内侧凸出设置有多个第一环形凸起1227,相邻的第一环形凸起1227之间形成第二定位槽1228。另外,板状结构122的内侧还可以凸出设置第二环形凸起1229,第二环形凸起1229用于与第三定位凸起1326配合,亦能够达到一定的定位效果。The specific structure of the second positioning groove 1228 is not limited, for example, it may be formed by the inner side of the plate-shaped structure 122 being recessed. In order to ensure the structural strength of the plate-shaped structure 122, preferably, as shown in FIG. A plurality of first annular protrusions 1227 are protruded, and second positioning grooves 1228 are formed between adjacent first annular protrusions 1227 . In addition, a second annular protrusion 1229 may be protruded from the inner side of the plate-like structure 122, and the second annular protrusion 1229 is used to cooperate with the third positioning protrusion 1326, and a certain positioning effect can also be achieved.
后壳21可以为一体结构,也可以为分体结构,为了减小模具体积,降低开发和生产成本,后壳21优选为分体结构,具体地,如图4所示,后壳21包括上进风栅板211和下装饰板212,其中,上进风栅板211的上部与第一连接部11固定连接,上进风栅板211的下端部以及下装饰板212的上端部均与第二连接部12固定连接,此时,第二连接部12上的第四安装柱1222既包括与上进风栅板211固定连接的安装柱,又包括与下装饰板212固定连接的安装柱。另外,由于上进风栅板211和下装饰板212为单独加工,对于下装饰板212结构相同而上进风栅板211结构不同的机型,可共用下装饰板212的模具,而对于上进风栅板211结构相同而下装饰板212结构不同的机型,可共用上进风栅板211的模具,从而提高模具通用性,降低生产成本。The rear shell 21 can be an integral structure or a split structure. In order to reduce the volume of the mold and reduce the development and production costs, the rear shell 21 is preferably a split structure. Specifically, as shown in FIG. The air grid plate 211 and the lower decorative plate 212, wherein the upper part of the upper air inlet grid plate 211 is fixedly connected with the first connecting part 11, and the lower end part of the upper air inlet grid plate 211 and the upper end part of the lower decorative plate 212 are both connected with the second connecting part 12 is fixedly connected. At this time, the fourth mounting post 1222 on the second connecting portion 12 includes both a mounting post fixedly connected with the upper air inlet grille 211 and a mounting post fixedly connected with the lower decorative plate 212 . In addition, since the upper air inlet grille 211 and the lower decorative panel 212 are processed separately, for models with the same structure of the lower decorative panel 212 but different structures of the upper air inlet grille 211, the mold of the lower decorative panel 212 can be shared, and the upper air inlet grille Models with the same structure of the board 211 but different structures of the lower decorative board 212 can share the mold of the upper air inlet grille 211, thereby improving the versatility of the mold and reducing the production cost.
后壳21可以为平滑的曲面板结构,为了使得立式空调整体结构较为紧凑,优选地,如图4所示,后壳21上设置有凹槽结构2112,凹槽结构2112由后壳21向后侧弯折或弯 曲形成,空气预处理装置22的至少部分结构容置在凹槽结构2112中。为了保证安装空气预处理装置22的凹槽结构2112的可靠性,与第一连接部11连接的第四连接孔2113和与第二连接部12连接的第五连接孔2114中至少有一个设置在凹槽结构2112上,即,可以是第四连接孔2113设置在凹槽结构2112上,也可以是第五连接孔2114设置在凹槽结构2112上,还可以是第四连接孔2113和第五连接孔2114均设置在凹槽结构2112上。在后壳21包括上进风栅板211和下装饰板212的实施例中,为了保证上进风栅板211的底边部与第二连接部12的紧密贴合,避免外观出现接缝,优选地,第四连接孔2113设置在凹槽结构2112上,第五连接孔2114不设置在凹槽结构2112上,而是设置在上进风栅板211的靠近底边的位置处。The rear shell 21 can be a smooth curved panel structure. In order to make the overall structure of the vertical air conditioner more compact, preferably, as shown in FIG. The rear side is formed by bending or bending, and at least part of the structure of the air pretreatment device 22 is accommodated in the groove structure 2112 . In order to ensure the reliability of the groove structure 2112 in which the air pretreatment device 22 is installed, at least one of the fourth connection hole 2113 connected to the first connection part 11 and the fifth connection hole 2114 connected to the second connection part 12 is provided in the On the groove structure 2112, that is, the fourth connection hole 2113 may be provided on the groove structure 2112, the fifth connection hole 2114 may be provided on the groove structure 2112, or the fourth connection hole 2113 and the fifth connection hole 2114 may be provided on the groove structure 2112. The connection holes 2114 are all disposed on the groove structure 2112 . In the embodiment in which the rear shell 21 includes the upper air inlet grille 211 and the lower decorative plate 212, in order to ensure that the bottom edge of the upper air inlet grille 211 and the second connecting portion 12 are closely fitted and avoid seams on the appearance, preferably , the fourth connection hole 2113 is arranged on the groove structure 2112 , and the fifth connection hole 2114 is not arranged on the groove structure 2112 , but is arranged at a position close to the bottom edge of the upper air inlet grille 211 .
本申请实施例还提供了一种立式空调风道结构的加工系统,其用于加工不同的风道结构,例如用于加工上述立式空调的风道结构以及与该立式空调相对应的原机型的风道结构。The embodiment of the present application also provides a processing system for the air duct structure of a vertical air conditioner, which is used for processing different air duct structures, for example, for processing the air duct structure of the vertical air conditioner and the corresponding air duct structure of the vertical air conditioner. The air duct structure of the original model.
其中,在立式空调的风道结构中第一连接部和第二连接部均与本体为分体结构的实施例中,加工系统包括第一模具,第一模具包括模具本体、第一镶块、第二镶块、第三镶块和第四镶块,模具本体包括用于形成风道结构上端部的第一本体部和用于形成风道结构下端部的第二本体部,第一镶块和第二镶块择一地与第一本体部配合,第三镶块和第四镶块择一地与第二本体部配合,模具本体与第一镶块、第三镶块配合形成的风道结构,与模具本体与第二镶块、第四镶块配合形成的风道结构不同,即分别形成第一风道结构和第二风道结构,模具本体与第一镶块、第三镶块配合用于形成第一风道结构,例如,形成如图1至图3所示的第一风道结构,模具本体与第二镶块、第四镶块配合用于形成第二风道结构,其中,第二镶块用于形成第一连接部,第四镶块用于形成第二连接部。Wherein, in the embodiment of the air duct structure of the vertical air conditioner in which the first connecting part and the second connecting part are separated from the body, the processing system includes a first mold, and the first mold includes a mold body and a first insert. , the second insert, the third insert and the fourth insert, the mold body includes a first body part for forming the upper end of the air duct structure and a second body part for forming the lower end of the air duct structure, the first insert The block and the second insert are optionally matched with the first body part, the third insert and the fourth insert are optionally matched with the second body part, and the mold body is formed by the cooperation of the first insert and the third insert. The air duct structure is different from the air duct structure formed by the cooperation of the mold body with the second and fourth The inserts cooperate to form the first air duct structure, for example, to form the first air duct structure as shown in Figures 1 to 3, and the mold body cooperates with the second and fourth inserts to form the second air duct structure, wherein the second insert is used to form the first connection part, and the fourth insert is used to form the second connection part.
在立式空调的风道结构中第一连接部与本体为一体结构,第二连接部与本体为分体结构的实施例中,加工系统包括第一模具和第三模具,第一模具包括模具本体、第一镶块和第二镶块,其中,模具本体包括用于形成风道结构上端部的第一本体部和用于形成风道结构下端部的第二本体部,第一镶块和第二镶块择一地与第一本体部配合,模具本体与第一镶块配合形成的风道结构,与模具本体、第二镶块、第三模具形成的风道结构不同,即分别形成第一风道结构和第二风道结构,模具本体与第一镶块配合用于形成第一风道结构,例如,形成如图1至图3所示的第一风道结构,模具本体与第二镶块配合用于形成第二风道结构的一部分,第二镶块用于形成第一连接部,第三模具用于形成第二风道结构的第二连接部。In the air duct structure of the vertical air conditioner in which the first connecting part and the body are integral structures and the second connecting part and the body are separate structures, the processing system includes a first mold and a third mold, and the first mold includes a mold A body, a first insert and a second insert, wherein the mold body comprises a first body part for forming the upper end of the air duct structure and a second body part for forming the lower end of the air duct structure, the first insert and The second insert is selectively matched with the first body part, and the air duct structure formed by the cooperation of the mold body and the first insert is different from the air duct structure formed by the mold body, the second insert, and the third mold, that is, they are formed separately. The first air duct structure and the second air duct structure, the mold body cooperates with the first insert to form the first air duct structure, for example, to form the first air duct structure as shown in FIG. 1 to FIG. 3, the mold body and the The second insert is matched to form a part of the second air duct structure, the second insert is used to form the first connection portion, and the third mold is used to form the second connection portion of the second air duct structure.
在立式空调的风道结构中第一连接部与本体为分体结构,第二连接部与本体为一体结构的实施例中,加工系统包括第一模具和第二模具,第一模具包括模具本体、第三镶块和第四镶块,其中,模具本体包括用于形成风道结构上端部的第一本体部和用于形成风道结构下端部的第二本体部,第三镶块和第四镶块择一地与第二本体部配合,模具本体与第三镶块配合形成的风道结构,与模具本体、第四镶块、第二模具形成的风道结构不同,即分别形成第一风道结构和第二风道结构,模具本体与第三镶块配合用于形成第一风道结构,例如,形成如图1至图3所示的第一风道结构,模具本体与第四镶块配合用于形成第二风道结构的一部分,第四镶块用于形成第二连接部,第二模具用于形成第二风道结构的第一连接部。In the air duct structure of the vertical air conditioner, the first connecting part and the main body are of a separate structure, and the second connecting part and the main body are of an integrated structure. In the embodiment, the processing system includes a first mold and a second mold, and the first mold includes a mold a body, a third insert and a fourth insert, wherein the mold body comprises a first body part for forming the upper end of the air duct structure and a second body part for forming the lower end of the air duct structure, the third insert and The fourth insert is selectively matched with the second body part, and the air duct structure formed by the cooperation of the mold body and the third insert is different from the air duct structure formed by the mold body, the fourth insert, and the second mold, that is, they are formed separately. The first air duct structure and the second air duct structure, the mold body and the third insert are used to form the first air duct structure, for example, to form the first air duct structure as shown in Figures 1 to 3, the mold body and the The fourth insert is matched to form a part of the second air duct structure, the fourth insert is used to form the second connection portion, and the second mold is used to form the first connection portion of the second air duct structure.
在立式空调的风道结构中第一连接部和第二连接部均与本体为分体结构的实施例中, 加工系统包括第一模具、第二模具和第三模具,其中,第一模具包括用于形成风道结构上端部的第一本体部和用于形成风道结构下端部的第二本体部,第一模具用于形成第一风道结构,例如,形成如图1至图3所示的第一风道结构,第二模具用于形成第二风道结构的第一连接部,第三模具用于形成第二风道结构的第二连接部,第一风道结构、第一连接部、第二连接部相互连接构成第二风道结构。In the embodiment of the air duct structure of the vertical air conditioner in which the first connecting part and the second connecting part are separate structures from the body, the processing system includes a first mold, a second mold and a third mold, wherein the first mold It includes a first body part for forming the upper end of the air duct structure and a second body part for forming the lower end of the air duct structure. The first mold is used to form the first air duct structure, for example, as shown in Figures 1 to 3 For the first air duct structure shown, the second mold is used to form the first connection part of the second air duct structure, the third mold is used to form the second connection part of the second air duct structure, the first air duct structure, the second air duct structure The first connecting portion and the second connecting portion are connected to each other to form a second air duct structure.
本申请实施例提供的立式空调风道结构的加工系统中,在原有风道结构加工模具的基础上,通过更换镶块和/或增设模具加工连接部与原风道结构配合的方式即可加工生产出不同的风道结构,大大提高了加工系统的灵活性和通用性,进而降低产品的开发成本和生产成本。In the processing system of the vertical air-conditioning air duct structure provided by the embodiment of the present application, on the basis of the original air duct structure processing mold, the replacement of the insert and/or the addition of the mold processing connection part and the original air duct structure can be done in a manner of matching. Different air duct structures are produced by processing, which greatly improves the flexibility and versatility of the processing system, thereby reducing product development costs and production costs.
至此,已经结合附图所示的优选实施方式描述了本申请的技术方案,但是,本领域技术人员容易理解的是,本申请的保护范围显然不局限于这些具体实施方式。在不偏离本申请的原理的前提下,本领域技术人员可以对相关技术特征作出等同的更改或替换,这些更改或替换之后的技术方案都将落入本申请的保护范围之内。So far, the technical solutions of the present application have been described with reference to the preferred embodiments shown in the accompanying drawings, however, those skilled in the art can easily understand that the protection scope of the present application is obviously not limited to these specific embodiments. On the premise of not departing from the principles of the present application, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present application.

Claims (10)

  1. 一种立式空调,其特征在于,包括风道结构和后壳组件,所述后壳组件包括后壳和空气预处理装置,所述后壳上设置有进风口,所述空气预处理装置位于所述后壳内侧并位于所述进风口处,所述风道结构包括本体、第一连接部和第二连接部,所述本体包括上端部和下端部,其中,A vertical air conditioner is characterized in that it includes an air duct structure and a rear shell assembly, the rear shell assembly includes a rear shell and an air pretreatment device, the rear shell is provided with an air inlet, and the air pretreatment device is located in the The rear shell is located inside the air inlet, and the air duct structure includes a main body, a first connecting portion and a second connecting portion, and the main body includes an upper end portion and a lower end portion, wherein,
    所述第一连接部的至少部分结构位于所述上端部与所述后壳之间,所述第一连接部与所述上端部为一体结构并与所述后壳固定连接,或者,所述第一连接部分别与所述上端部、所述后壳固定连接;At least part of the structure of the first connecting portion is located between the upper end portion and the rear case, the first connecting portion and the upper end portion are integral structures and are fixedly connected to the rear case, or the The first connecting portion is respectively fixedly connected with the upper end portion and the rear shell;
    所述第二连接部的至少部分结构位于所述下端部与所述后壳之间,所述第二连接部与所述下端部为一体结构并与所述后壳固定连接,或者,所述第二连接部分别与所述下端部、所述后壳固定连接。At least part of the structure of the second connecting portion is located between the lower end portion and the rear case, the second connecting portion and the lower end portion are integral structures and are fixedly connected to the rear case, or, the The second connecting portions are respectively fixedly connected with the lower end portion and the rear case.
  2. 根据权利要求1所述的立式空调,其特征在于,所述上端部包括上端板、与所述上端板的顶部相连的连接筋以及与所述连接筋的顶部相连的第一支撑块;The vertical air conditioner according to claim 1, wherein the upper end portion comprises an upper end plate, a connecting rib connected to the top of the upper end plate, and a first support block connected to the top of the connecting rib;
    所述第一连接部包括第二支撑块以及与所述第二支撑块的底部相连的第二安装柱,所述第二安装柱与所述后壳固定连接;the first connection part includes a second support block and a second installation column connected to the bottom of the second support block, and the second installation column is fixedly connected with the rear shell;
    当所述第一连接部分别与所述上端部、所述后壳固定连接时,所述第二支撑块抵靠于所述第一支撑块;When the first connecting portion is fixedly connected to the upper end portion and the rear case, respectively, the second support block abuts against the first support block;
    当所述第一连接部与所述上端部为一体结构时,所述第一支撑块的至少部分边缘延伸形成所述第二支撑块。When the first connection portion and the upper end portion are integrally formed, at least part of the edge of the first support block extends to form the second support block.
  3. 根据权利要求2所述的立式空调,其特征在于,当所述第一连接部与所述上端部为一体结构时,所述上端部还包括与所述第一支撑块的底部相连的第一安装柱,所述第一安装柱的至少部分边缘延伸形成所述第二安装柱;和/或,The vertical air conditioner according to claim 2, wherein when the first connecting portion and the upper end portion are integrally formed, the upper end portion further comprises a first connecting portion connected to the bottom of the first support block. a mounting post, at least part of the edge of the first mounting post extends to form the second mounting post; and/or,
    当所述第一连接部与所述上端部为一体结构时,所述上端部还包括与所述第一连接部的底部相连的第一加强筋,所述第一加强筋由至少部分所述连接筋的边缘延伸形成。When the first connecting portion and the upper end portion are integrally formed, the upper end portion further includes a first reinforcing rib connected to the bottom of the first connecting portion, and the first reinforcing rib is formed by at least part of the The edge of the connecting rib is extended and formed.
  4. 根据权利要求1-3任一项所述的立式空调,其特征在于,所述立式空调还包括底盘和后立柱,所述后立柱支撑在所述下端部与所述底盘之间,所述下端部上设置有第三安装柱和第一安装结构,所述第三安装柱与所述第二连接部固定连接,所述第一安装结构能够与所述后立柱配合安装,所述第二连接部上设置有第二安装结构,所述后立柱的上端通过所述第二安装结构固定于所述第二连接部,所述后立柱的下端与所述后壳的下端固定连接。The vertical air conditioner according to any one of claims 1-3, wherein the vertical air conditioner further comprises a chassis and a rear column, the rear column is supported between the lower end and the chassis, so A third mounting post and a first mounting structure are arranged on the lower end portion, the third mounting post is fixedly connected with the second connecting portion, the first mounting structure can be fitted with the rear upright post, and the first mounting structure is installed. The two connecting parts are provided with a second installation structure, the upper end of the rear column is fixed to the second connection part through the second installation structure, and the lower end of the rear column is fixedly connected with the lower end of the rear shell.
  5. 根据权利要求4所述的立式空调,其特征在于,所述下端部包括边缘弧面,所述第二连接部包括与所述边缘弧面适配的弧形条状结构,所述边缘弧面和所述弧形条状结构两者之一设置有第一定位槽,所述边缘弧面和所述弧形条状结构两者另一设置有与所述第一定位槽配合的第一定位凸起。The vertical air conditioner according to claim 4, wherein the lower end portion comprises an edge arc, the second connecting portion comprises an arc-shaped strip structure adapted to the edge arc, and the edge arc One of the surface and the arc-shaped strip-shaped structure is provided with a first positioning groove, and the other of the edge arc surface and the arc-shaped strip-shaped structure is provided with a first positioning groove matching with the first positioning groove. Positioning bumps.
  6. 根据权利要求5所述的立式空调,其特征在于,所述第二连接部还包括板状结构,所述弧形条状结构设置于所述板状结构的内侧,所述第二安装结构设置于所述板状结构,所述板状结构上还设置有与所述第三安装柱对应的第一连接孔以及与所述后 壳固定连接的第四安装柱。The vertical air conditioner according to claim 5, wherein the second connecting part further comprises a plate-shaped structure, the arc-shaped strip-shaped structure is arranged on the inner side of the plate-shaped structure, and the second installation structure It is arranged on the plate-shaped structure, and the plate-shaped structure is further provided with a first connection hole corresponding to the third installation column and a fourth installation column fixedly connected with the rear case.
  7. 根据权利要求4-6任一项所述的立式空调,其特征在于,所述后立柱上设置有定位孔和第二连接孔,所述第二安装结构包括与所述定位孔配合的第二定位凸起以及与所述第二连接孔配合的第五安装柱;The vertical air conditioner according to any one of claims 4-6, wherein a positioning hole and a second connecting hole are provided on the rear column, and the second installation structure includes a first mounting hole matched with the positioning hole. two positioning protrusions and a fifth mounting post matched with the second connecting hole;
    所述第一安装结构包括能够与所述定位孔配合的第三定位凸起以及能够与所述第二连接孔配合的第六安装柱,所述第三定位凸起和所述第六安装柱的侧壁上设置有第二加强筋,所述第二连接部上设置有第二定位槽,至少部分所述第二加强筋与所述第二定位槽配合。The first mounting structure includes a third positioning protrusion capable of cooperating with the positioning hole and a sixth mounting post capable of cooperating with the second connecting hole, the third positioning protrusion and the sixth mounting post A second reinforcing rib is arranged on the side wall of the hood, a second positioning groove is arranged on the second connecting part, and at least part of the second reinforcing rib is matched with the second positioning groove.
  8. 根据权利要求1至7任一项所述的立式空调,其特征在于,所述后壳上设置有凹槽结构,所述凹槽结构由所述后壳向后侧弯折或弯曲形成,所述空气预处理装置的至少部分结构容置于所述凹槽结构中,The vertical air conditioner according to any one of claims 1 to 7, wherein the rear casing is provided with a groove structure, and the groove structure is formed by bending or bending the rear casing to the rear side, At least part of the structure of the air pretreatment device is accommodated in the groove structure,
    所述凹槽结构上设置有用于与所述第一连接部连接的第四连接孔,和/或,所述凹槽结构上设置有用于与所述第二连接部连接的第五连接孔。The groove structure is provided with a fourth connection hole for connecting with the first connection part, and/or the groove structure is provided with a fifth connection hole for connection with the second connection part.
  9. 根据权利要求1至7任一项所述的立式空调,其特征在于,所述后壳包括分体设置的上进风栅板和下装饰板,所述上进风栅板的下端部以及所述下装饰板的上端部均与所述第二连接部固定连接。The vertical air conditioner according to any one of claims 1 to 7, wherein the rear casing comprises an upper air inlet grille plate and a lower decorative plate which are arranged separately, and the lower end of the upper air inlet grille plate and the The upper end parts of the lower decorative plate are all fixedly connected with the second connecting part.
  10. 一种立式空调风道结构的加工系统,其特征在于,所述加工系统用于加工不同的风道结构,所述加工系统包括第一模具,所述第一模具包括模具本体、第一镶块、第二镶块、第三镶块和第四镶块,所述模具本体包括用于形成风道结构上端部的第一本体部和用于形成风道结构下端部的第二本体部,所述第一镶块和所述第二镶块择一地与所述第一本体部配合,所述第三镶块和所述第四镶块择一地与所述第二本体部配合,所述模具本体与所述第一镶块、第三镶块配合形成的风道结构,与所述模具本体与所述第二镶块、第四镶块配合形成的风道结构不同,其中,所述第二镶块用于加工第一连接部,所述第一连接部用于将风道结构上端部与空调后壳连接,所述第四镶块用于加工第二连接部,所述第二连接部用于将风道结构下端部与空调后壳连接;或者,A processing system for a vertical air-conditioning air duct structure, characterized in that the processing system is used for processing different air duct structures, the processing system includes a first mold, and the first mold includes a mold body, a first insert block, second insert, third insert and fourth insert, the mold body comprises a first body part for forming the upper end of the air duct structure and a second body part for forming the lower end of the air duct structure, The first insert and the second insert are alternatively matched with the first body portion, and the third insert and the fourth insert are alternatively matched with the second body portion, The air duct structure formed by the cooperation of the mold body with the first and third inserts is different from the air duct structure formed by the cooperation of the mold body with the second and fourth inserts, wherein, The second insert is used for processing the first connecting portion, the first connecting portion is used for connecting the upper end of the air duct structure with the rear shell of the air conditioner, the fourth insert is used for processing the second connecting portion, and the The second connecting part is used to connect the lower end of the air duct structure with the rear shell of the air conditioner; or,
    所述加工系统包括第一模具和第三模具,所述第一模具包括模具本体、第一镶块和第二镶块,其中,所述模具本体包括用于加工风道结构上端部的第一本体部和用于加工风道结构下端部的第二本体部,所述第一镶块和所述第二镶块择一地与所述第一本体部配合,所述模具本体与所述第一镶块配合形成的风道结构,与所述模具本体、所述第二镶块、所述第三模具形成的风道结构不同,其中,所述模具本体与所述第二镶块配合形成风道结构的一部分,所述第二镶块用于形成第一连接部,所述第一连接部用于将风道结构上端部与空调后壳连接,所述第三模具用于形成风道结构的第二连接部,所述第二连接部用于将风道结构下端部与空调后壳连接;或者,The processing system includes a first mold and a third mold, the first mold includes a mold body, a first insert and a second insert, wherein the mold body includes a first mold for machining the upper end of the air duct structure. A body part and a second body part for processing the lower end of the air duct structure, the first insert and the second insert are selectively matched with the first body part, and the mold body and the first insert The air duct structure formed by an insert is different from the air duct structure formed by the mold body, the second insert, and the third mold, wherein the mold body and the second insert are matched to form A part of the air duct structure, the second insert is used to form the first connection part, the first connection part is used to connect the upper end of the air duct structure with the rear shell of the air conditioner, and the third mold is used to form the air duct the second connecting part of the structure, the second connecting part is used to connect the lower end of the air duct structure with the rear shell of the air conditioner; or,
    所述加工系统包括第一模具和第二模具,所述第一模具包括模具本体、第三镶块和第四镶块,其中,所述模具本体包括用于加工风道结构上端部的第一本体部和用于加工风道结构下端部的第二本体部,所述第三镶块和所述第四镶块择一地与所述第二本体部配合,所述模具本体与所述第三镶块配合形成的风道结构,与所述模具本体、所述第四镶块、所述第二模具形成的风道结构不同,其中,所述模具本体与所述第四镶块配合形成风道结构的一部分,所述第四镶块用于加工第二连接部,所述第二连接部用于将风道结构下端部与空调后壳连接,所述第二模具用于形成风道结构的第一连 接部,所述第一连接部用于将风道结构上端部与空调后壳连接;或者,The processing system includes a first mold and a second mold, the first mold includes a mold body, a third insert and a fourth insert, wherein the mold body includes a first mold for machining the upper end of the air duct structure. A body part and a second body part for processing the lower end of the air duct structure, the third insert and the fourth insert are selectively matched with the second body part, and the mold body and the first The air duct structure formed by the cooperation of the three inserts is different from the air duct structure formed by the mold body, the fourth insert, and the second mold, wherein the mold body and the fourth insert are formed by cooperation A part of the air duct structure, the fourth insert is used to process the second connection part, the second connection part is used to connect the lower end of the air duct structure with the rear shell of the air conditioner, and the second mold is used to form the air duct The first connecting part of the structure, the first connecting part is used to connect the upper end of the air duct structure with the rear shell of the air conditioner; or,
    所述加工系统包括第一模具、第二模具和第三模具,其中,所述第一模具包括用于加工风道结构上端部的第一本体部和用于加工风道结构下端部的第二本体部,所述第一模具用于加工第一风道结构,所述第二模具用于加工第二风道结构的第一连接部,所述第三模具用于加工第二风道结构的第二连接部,所述第一风道结构、所述第一连接部、所述第二连接部构成所述第二风道结构,其中,所述第一连接部用于将风道结构上端部与空调后壳连接,所述第二连接部用于将风道结构下端部与空调后壳连接。The processing system includes a first mold, a second mold and a third mold, wherein the first mold includes a first body part for processing the upper end of the air duct structure and a second mold for processing the lower end of the air duct structure The body part, the first mold is used to process the first air duct structure, the second mold is used to process the first connection part of the second air duct structure, and the third mold is used to process the second air duct structure. The second connection part, the first air duct structure, the first connection part, and the second connection part constitute the second air duct structure, wherein the first connection part is used to connect the upper end of the air duct structure The second connecting part is used to connect the lower end of the air duct structure with the rear casing of the air conditioner.
PCT/CN2021/128056 2021-04-12 2021-11-02 Vertical air conditioner and machining system for air duct structure of vertical air conditioner WO2022217893A1 (en)

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