WO2022217650A1 - 一种墙面绝缘调平系统及其在节能墙体中的应用方法 - Google Patents

一种墙面绝缘调平系统及其在节能墙体中的应用方法 Download PDF

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Publication number
WO2022217650A1
WO2022217650A1 PCT/CN2021/090399 CN2021090399W WO2022217650A1 WO 2022217650 A1 WO2022217650 A1 WO 2022217650A1 CN 2021090399 W CN2021090399 W CN 2021090399W WO 2022217650 A1 WO2022217650 A1 WO 2022217650A1
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insulation layer
thermal insulation
wall
end plate
building wall
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PCT/CN2021/090399
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English (en)
French (fr)
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朱秦江
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朱秦江
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Publication of WO2022217650A1 publication Critical patent/WO2022217650A1/zh

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/7675—Insulating linings for the interior face of exterior walls
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/14—Conveying or assembling building elements
    • E04G21/16—Tools or apparatus
    • E04G21/18—Adjusting tools; Templates
    • E04G21/1841—Means for positioning building parts or elements
    • E04G21/185—Means for positioning building parts or elements for anchoring elements or elements to be incorporated in the structure
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/90—Passive houses; Double facade technology

Definitions

  • the invention relates to a substructure of a building thermal insulation component, in particular to a wall insulation leveling system and an application method thereof in an energy-saving wall.
  • the temperature that makes people feel comfortable generally has a certain gap with the ambient temperature. Therefore, it is necessary to have a certain temperature adjustment ability inside the building, that is, the building itself needs to be able to maintain the temperature difference between inside and outside.
  • the materials that make up the insulation layer are relatively fragile, and the metal foil will be broken as soon as it is scratched; and high-rise buildings have fire protection requirements, and brittle inorganic materials such as glass wool are generally used as the porous material of the insulation layer. It will be broken if it is hit, so it cannot be used as the outermost layer of the building, and another layer of decorative panel needs to be pasted on the outside to protect and decorate it.
  • the veneer is installed against the insulation layer, and during installation, the anchors need to be installed through the insulation layer.
  • the veneer is not suitable for The extrusion of the thermal insulation layer can easily crush the thermal insulation layer, resulting in a greatly reduced thermal insulation effect, and if the decorative panel and the thermal insulation layer are not tightly attached, it is easy to form an empty drum that enhances thermal convection, resulting in a decrease in thermal insulation effect; 3.
  • the anchors generally have edges and corners, which cause serious stress concentration in the thermal insulation layer after being inserted into the thermal insulation layer, which makes the thermal insulation layer around the anchor easy to crack.
  • the invention provides a wall insulation leveling system and an application method thereof in an energy-saving wall.
  • the technical problem solved is: installing a decorative panel on the thermal insulation layer cannot ensure the smoothness of the decorative panel, easily crushing the thermal insulation layer or causing hollowing, and the anchors form a cold bridge to destroy the thermal insulation effect.
  • a wall insulation leveling system which is used for leveling the thermal insulation layer on the wall surface and supporting the decorative panel; including a plurality of leveling systems uniformly anchored on the building wall surface
  • the leveler includes an end plate arranged parallel to the building wall, a lockable distance adjustment device is arranged between the end plate and the building wall, and the end plate is connected to the building wall through the distance adjustment device .
  • the space between the end plate and the building wall is filled with thermal insulation filler.
  • ribs are anchored on the plate surface of the end plate away from the building wall surface for making the structural adhesive and the end plate more firmly combined.
  • the board surface contour line of the end plate is a continuous curve.
  • the leveler also includes a circular flat box filled with thermal insulation filler, the outer bottom of the circular flat box is anchored on the building wall; the end plate is a circular plate, which is sealed at the opening of the circular flat box.
  • the round box cover of the round flat box is formed after the edge is vertically bent, and the round box cover is threadedly connected with the round flat box.
  • the outer bottom of the circular flat box is anchored with a rib for making the structural adhesive more firmly combined with the circular box cover, and the side surface of the circular box cover is provided with anti-slip lines for convenient rotation of the circular box cover.
  • the leveling system also includes a side supporter embedded in the edge of the insulation layer and a corner supporter embedded in the corner of the insulation layer, and the side supporter and the corner supporter are both flat boxes with the same thickness as the insulation layer.
  • the flat box is arranged parallel to the building wall and is fixedly connected with the building wall, and the side exposed outside the thermal insulation layer is flush with the edge of the thermal insulation layer.
  • the side supports are semi-circular flat boxes filled with thermal insulation fillers
  • the corner supporters are quarter-round flat boxes filled with thermal insulation fillers.
  • the side box cover of the side supporter is arranged on the side surface of the side supporter exposed to the outside of the thermal insulation layer, and is plugged and connected with the side supporter; on the outer side of the thermal insulation layer, and is connected with the corner supporter; the upper and lower surfaces of the side supporter and the corner supporter are respectively anchored with ribs for making the structural glue and the flat box more firmly combined; the side support Both the side supporter and the corner supporter are provided with partitions separating the internal space, and the partitions are respectively arranged perpendicular to the upper and lower surfaces of the side supporter and the corner supporter.
  • a construction method for a wall insulation layer which uses the above-mentioned wall insulation leveling system to level the insulation layer, and includes the following steps:
  • Step 1 Install the leveler on the building wall
  • Step 2 Install the insulation board with the holes corresponding to the levelers on the building wall, so that the levelers enter the corresponding holes;
  • Step 3 Adjust the distance between the end plate and the building wall, so that the distance between the outer surface of the end plate and the building wall is equal to the thickness of the insulation layer;
  • Step 4 Install decorative panels on the end panels.
  • a wall insulation leveling system and an application method thereof in an energy-saving wall of the present invention have the following beneficial effects:
  • a leveler with adjustable thickness and not easily deformed is installed on the building wall, and then a decorative panel is installed on the leveler after leveling, instead of a decorative panel on the easily deformed thermal insulation layer, thereby Ensure the smoothness of the veneer;
  • the thermal insulation layer can be protected, and the installation of the decorative panel will not cause extrusion of the thermal insulation layer, thereby preventing the installation of the decorative panel from damaging the thermal insulation layer, and at the same time It is allowed to squeeze hard when installing the decorative panel to closely fit the insulation layer, so as to avoid the generation of hollow;
  • the inside of the leveler serving as the anchor is filled with thermal insulation fillers, which does not form a cold bridge while achieving the anchoring effect, thereby ensuring the thermal insulation effect;
  • the part of the leveler located in the thermal insulation layer does not have any edges and corners, and all parts are smooth and excessive, which will not cause serious stress concentration in the thermal insulation layer, thereby avoiding cracks in the part of the thermal insulation layer located around the leveler;
  • the leveler used as the anchor is glued to the wall and the decorative panel, and will not cause damage to the waterproof layer and decorative panel of the wall. Meanwhile, all components are prefabricated, and no drilling is required on site. Hole operation, requires only simple assembly, and can be installed quickly and quietly.
  • FIG. 1 is a schematic structural diagram of a wall insulation leveling system of the present invention in use
  • Figure 2 is a schematic structural diagram of the leveler in use
  • Figure 3 is an exploded view of the structure of the leveler
  • Figure 4 is an exploded view of the structure of the side supporter, and the thermal insulation filler has not been filled in the figure;
  • Figure 5 is an exploded view of the structure of the corner supporter, in which the thermal insulation filler has not yet been filled;
  • 1-leveler 11-round box cover, 12-insulation filler, 13-round flat box, 2-side supporter, 21-side box cover, 3-corner supporter, 31-corner box cover, 4-rib, 5-insulation layer, 51-aluminum foil tape, 6-building wall, 7-veneer, 8-structural adhesive
  • a wall insulation leveling system is used to level the thermal insulation layer 5 on the wall and support the decorative panel 7; it includes a plurality of levelers 1 that are evenly anchored on the building wall,
  • the leveler 1 includes an end plate parallel to the building wall, a lockable distance adjusting device is arranged between the end plate and the building wall 6, and the end plate is connected to the building wall through the distance adjusting device.
  • the space between the end plate and the building wall is filled with thermal insulation filler 12 .
  • the thermal insulation material between the end plate and the building wall is installed in the circular flat box 13 .
  • Ribs 4 are anchored on the plate surface of the end plate away from the building wall surface for making the structural adhesive 8 and the end plate more firmly combined.
  • the ribs 4 here are arranged in the shape of concentric circles, and the function is similar to chiseling the concrete surface. When in use, coating the structural adhesive 8 on the end plate can effectively combine the decorative plate 7 with the end plate.
  • the contour line of the plate surface of the end plate is a continuous curve.
  • a round shape, an oval shape or a rounded rectangle can be selected, but a shape with sharp corners extending into the thermal insulation layer 5 cannot be selected, so as to avoid cracks in the thermal insulation layer 5 .
  • the thermal insulation layer 5 is often very similar to a plastic bag. A round hole in the plastic bag will not cause much problem, but if there is a crack, it will quickly split along the crack.
  • the leveler 1 also includes a circular flat box 13 filled with thermal insulation fillers 12 , and the outer bottom of the circular flat box 13 is anchored on the building wall;
  • the opening of the box 13 and the edge of the box 13 are vertically bent to form a round box cover 11 of the round flat box 13 , and the round box cover 11 is threadedly connected to the round flat box 13 .
  • the distance adjustment device here is the thread of the round box cover 11 and the round flat box 13, the distance between the round box cover 11 and the building wall can be changed by rotating, and the distance is locked when the rotation is stopped.
  • the threads of the round box cover 11 and the round flat box 13 should control the thread lift angle and the friction angle, and the friction angle should be larger than the thread lift angle, so as to better lock the round box cover 11 and the building wall after stopping the rotation. distance.
  • the outer bottom of the circular flat box 13 is anchored with a rib 4 for making the structural adhesive 8 and the round box cover 11 combine more firmly. At the same time, brushing the structural adhesive 8 on the bottom of the round flat box 13 can effectively stick the round flat box 13 to the building wall.
  • the side surface of the round box cover 11 is provided with anti-slip patterns for convenient rotation of the round box cover 11 .
  • the anti-slip pattern in this embodiment is the same as the anti-slip pattern on the side of the cap of the soda bottle, and the pattern is parallel to the rotation axis.
  • the leveling system also includes a side support 2 embedded in the edge of the thermal insulation layer 5 and a corner support 3 embedded in the corner of the thermal insulation layer 5 .
  • the flat box is arranged parallel to the building wall and is fixedly connected with the building wall, and the side exposed outside the thermal insulation layer 5 is flush with the edge of the thermal insulation layer 5 .
  • levelers 1 are evenly distributed, some levelers 1 are bound to be distributed at the edges or corners of the insulation layer 5.
  • the holes corresponding to the levelers 1 on the insulation layer 5 are It has been drilled before installation.
  • the position of the holes on the edges or corners cannot be adjusted on site, and the holes on the edges or corners cannot be installed with the complete leveler 1. Therefore, a special supporter needs to be installed to install it in the thermal insulation. Layer 5 edge and corner positions.
  • the side support 2 is a semi-circular flat box 13 filled with thermal insulation filler 12
  • the corner support 3 is a quarter circle filled with thermal insulation filler 12 Flat Box 13.
  • the purpose of making the edges of the side support 2 and the corner support 3 in the thermal insulation layer 5 into a continuous curve is the same as that of the leveler 1, and is also to avoid stress concentration.
  • the thickness of the side support 2 and the corner support 3 can also be adjusted.
  • the method is to make the side support 2 and the corner support 3 slightly thinner than the thermal insulation layer 5, and then change the two sides of the side support 2 and the corner support 3. Thickness of applied structural adhesive 8.
  • the side box cover 21 of the side supporter 2 is arranged on the side surface of the side supporter 2 exposed to the outside of the thermal insulation layer 5, and is connected with the side supporter 2 by plugging;
  • the corner box cover 31 of the corner supporter 3 is arranged on the corner supporter 3 It is exposed on the side surface of the thermal insulation layer 5 and is connected to the corner supporter 3 by plugging;
  • the box cover is arranged in this way to facilitate opening the cover.
  • the upper and lower surfaces of the side support 2 and the corner support 3 are respectively anchored with ribs 4 for making the structural adhesive 8 and the flat box more firmly combined; the functions of the ribs 4 here are the same as those on the leveler 1, and the arrangement is The way is concentric arcs.
  • Both the side support 2 and the corner support 3 are provided with partitions separating the internal spaces, and the partitions are respectively arranged perpendicular to the upper and lower surfaces of the side support 2 and the corner support 3 .
  • the position of the edges and corners of the thermal insulation layer 5 is prone to a larger extrusion force than other places.
  • the baffles here strengthen the edge supporter 2 and the corner supporter 3, which can better support.
  • all the insulation fillers 12 in this embodiment are aerogel felts with aluminum foils affixed on both sides, and the insulation layer 5 is also an aerogel felt with aluminum foils affixed on both sides. two floors. Although the aerogel felt is brittle, it has the best thermal insulation effect among the existing thermal insulation materials.
  • a construction method for a wall insulation layer which uses the above-mentioned wall insulation leveling system to level the insulation layer 5, and includes the following steps:
  • Step 1 Install leveler 1 on the building wall
  • Step 2 Install the insulation board with the holes corresponding to the leveler 1 on the building wall, make the leveler 1 enter the corresponding hole, and bond the edge support at the corners according to the flatness of the wall. 2 and corner support 3;
  • Step 3 Adjust the distance between the end plate and the building wall, so that the distance between the outer surface of the end plate and the building wall is equal to the thickness of the thermal insulation layer 5 and the outer surfaces of each end plate are coplanar;
  • Step 4 Install the decorative panel 7 on the end plate.

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Abstract

一种建筑物绝热构件的副结构，涉及一种墙面绝缘调平系统及其在节能墙体中的应用方法，用于调平墙面上的保温层(5)并支撑饰面板(7)；包括多个均匀锚固在建筑墙面上的调平器(1)，调平器(1)包括平行于建筑墙面设置的端板，端板与建筑墙体(6)之间设置有可锁定的距离调节装置，端板通过距离调节装置与建筑墙面连接。通过在建筑墙面上安装厚度可调且不易变形的调平器(1)，然后在调平后的调平器(1)上安装饰面板(7)，而非在容易变形的保温层(5)上安装饰面板(7)，从而确保了饰面板(7)的平整；调平器(1)可对保温层(5)形成保护，从而避免了饰面板(7)的安装破坏保温层(5)，同时允许饰面板(7)与保温层(5)紧密贴合，从而避免空鼓产生；调平器(1)内部填充有保温填料(12)，从而确保了保温效果。

Description

一种墙面绝缘调平系统及其在节能墙体中的应用方法 技术领域
本发明涉及一种建筑物绝热构件的副结构，特别是涉及一种墙面绝缘调平系统及其在节能墙体中的应用方法。
背景技术
让人感到舒适的温度，普遍与环境温度存在一定的差距，因而需要建筑内部具备一定的温度调节能力，也即需要建筑本身能够维持住内外的温差。维持温差的手段有两类，一类是主动式的，也即采用空调等设备进行制热或制冷；另一类是采用各种保温层，阻断建筑内外的热交换。
热交换的途径有三条：对流、辐射、传导，因此保温层的起作用的方式就是阻断这三种热交换的渠道。现有的保温材料普遍是这种结构：贴有金属箔的多孔材料。其中多孔材料中约束的空气热导率极低，负责阻断热传导；多孔材料本身具备极大的表面积与吸附能力，约束住孔隙中的空气，使之不能流动，从而阻断热对流；金属箔本身可近似看作白体，产生的黑体辐射接近于0，同时又能将建筑内部的热辐射给反射回去。
组成保温层的材料都较为脆弱，金属箔一划就破；而高层建筑由于有防火需求，普遍选用的是诸如玻璃棉这样较脆的无机材料作为保温层的多孔材料，一捏就破，一撞就碎，因此不能将其作为建筑的最外层，需要在其外面再贴一层饰面板，以起到保护并装饰的作用。
饰面板是贴靠保温层安装的，且在安装的时候，需要穿透保温层安装锚固件。这带来的多方面的问题：1.由于饰面板是靠贴在保温层上来保持平整的，然而保温层本身刚度极低，一压就变形，不能保持饰面板的平整；2.饰面板对保温层的挤压很容易压碎保温层，造成保温效果大打折扣，而如果饰面板与保温层贴得不够紧，则又容易形成增强热对流的空鼓，导致保温效果下降；3.现有的锚固件形成了冷桥，导致保温效果下降；4.锚固件普遍带有棱角，在插入到保温层后造成保温层严重的应力集中，导致锚固件周围的保温层容易出现裂纹。
发明内容
本发明提供一种墙面绝缘调平系统及其在节能墙体中的应用方法。
解决的技术问题是：在保温层上安装饰面板不能确保饰面板的平整，容易压坏保温层或造成空鼓，且锚固件形成冷桥破坏保温效果。
为解决上述技术问题，本发明采用如下技术方案：一种墙面绝缘调平系统，用于调平墙面上的保温层并支撑饰面板；包括多个均匀锚固在建筑墙面上的调平器，所述调平器包括平行于建筑墙面设置的端板，所述端板与建筑墙体之间设置有可锁定的距离调节装置，所述端板通过距离调节装置与建筑墙面连接。
进一步，所述端板与建筑墙面之间的空隙中填充有保温填料。
进一步，所述端板远离建筑墙面的板面上锚固有用于使结构胶与端板结合更牢靠的筋条。
进一步，所述端板的板面轮廓线为连续曲线。
进一步，所述调平器还包括填充有保温填料的圆形扁盒，所述圆形扁盒外侧底部锚固在建筑墙面上；所述端板为圆板、封堵在圆形扁盒开口处、且边沿垂直弯折后形成圆形扁盒的圆盒盖，所述圆盒盖与圆形扁盒螺纹连接。
进一步，所述圆形扁盒外侧底部锚固有用于使结构胶与圆盒盖结合更牢靠的筋条，所述圆盒盖侧面设置有用于方便旋转圆盒盖的防滑纹。
进一步，所述调平系统还包括埋设在保温层边沿的边支撑器、以及埋设在保温层角部的角支撑器，所述边支撑器与角支撑器均为与保温层厚度相同的扁盒，所述扁盒平行于建筑墙面设置并与建筑墙面固定连接、且暴露在保温层外的侧面与保温层边沿平齐。
进一步，所述边支撑器为内部填充有保温填料的半圆形扁盒，所述角支撑器为内部填充有保温填料的四分之一圆形扁盒。
进一步，所述边支撑器的边盒盖设置在边支撑器暴露在保温层外的侧面上、并与边支撑器插接连接；所述角支撑器的角盒盖设置在角支撑器暴露在保温层外的侧面上、并与角支撑器插接连接；所述边支撑器以及角支撑器的上下表面均分别锚固有用于使结构胶与扁盒结合更牢靠的筋条；所述边支撑器以及角支撑器内均设置有将内部空间分隔开的隔板，所述隔板分别垂直于边支撑器以及角支撑器上下表面设置。
一种墙面保温层的施工方法，选用上述的一种墙面绝缘调平系统来调平保温层，并包括以下步骤：
步骤一：在建筑墙面上安装调平器；
步骤二：将开有与调平器一一对应的孔的保温板安装到建筑墙面上，使调平器进入与其对应的孔；
步骤三：调整端板与建筑墙面的间距，使端板的外表面与建筑墙面的间距等于保温层厚度；
步骤四：在端板上安装饰面板。
本发明一种墙面绝缘调平系统及其在节能墙体中的应用方法与现有技术相比，具有如下有益效果：
本发明中，通过在建筑墙面上安装厚度可调且不易变形的调平器，然后在调平后的调平器上安装饰面板，而非在容易变形的保温层上安装饰面板，从而确保了饰面板的平整；
本发明中，调平器在调整到与保温层相同厚度后，即可对保温层形成保护，饰面板的装不会对保温层造成挤压，从而避免了饰面板的安装破坏保温层，同时允许在安装饰面板的时候用力挤压以与保温层紧密贴合，从而避免空鼓的产生；
本发明中，作为锚固件的调平器内部填充有保温填料，在起到锚固效果的同时不会形成冷桥，从而确保了保温效果；
本发明中，调平器位于保温层内的部分没有任何棱角，所有部位均平滑过度，不会造成保温层中出现严重的应力集中，从而避免了保温层位于调平器周围的部分出现裂纹；
本发明中，作为锚固件的调平器与墙以及饰面板均胶接连接，不会对墙体防水层和饰面板造成破坏，同时所有构件均为预制件，不需要在现场进行任何的钻孔操作，只需要进行简单的装配，可快速且安静地安装。
附图说明
图1是本发明一种墙面绝缘调平系统在使用时的结构示意图；
图2是调平器在使用时的结构示意图；
图3是调平器的结构分解图；
图4是边支撑器的结构分解图，图中尚未装填保温填料；
图5是角支撑器的结构分解图，图中尚未装填保温填料；
其中，1-调平器，11-圆盒盖，12-保温填料，13-圆形扁盒，2-边支撑器，21-边盒盖，3-角支撑器，31-角盒盖，4-筋条，5-保温层，51-铝箔胶带，6-建筑墙体，7-饰面板，8-结构胶
具体实施方式
如图1-2所示，一种墙面绝缘调平系统，用于调平墙面上的保温层5并支撑饰面板7；包括多个均匀锚固在建筑墙面上的调平器1，调平器1包括平行于建筑墙面设置的端板，端板与建筑墙体6之间设置有可锁定的距离调节装置，端板通过距离调节装置与建筑墙面连接。
端板与建筑墙面之间的空隙中填充有保温填料12。本实施例中端板与建筑墙面之间的保温材料装在圆形扁盒13内。
端板远离建筑墙面的板面上锚固有用于使结构胶8与端板结合更牢靠的筋条4。这里 的筋条4排列为同心圆的形状，作用类似于将混凝土面凿毛。使用的时候，在端板上涂刷结构胶8即可有效地将饰面板7与端板结合。
端板的板面轮廓线为连续曲线。可以选用圆形、椭圆形或者是圆角矩形，但不能选用带有伸入保温层5的尖角的形状，以免保温层5出现裂口。保温层5很多时候与塑料袋很像，塑料袋上开一个圆孔不会造成太大的问题，但是如果有裂口的话，会迅速地沿着裂口裂开。
如图3所示，调平器1还包括填充有保温填料12的圆形扁盒13，圆形扁盒13外侧底部锚固在建筑墙面上；端板为圆板、封堵在圆形扁盒13开口处、且边沿垂直弯折后形成圆形扁盒13的圆盒盖11，圆盒盖11与圆形扁盒13螺纹连接。这里的距离调节装置也即圆盒盖11与圆形扁盒13的螺纹，通过旋转即可改变圆盒盖11与建筑墙面的距离，停止旋转即锁定距离。注意这里圆盒盖11与圆形扁盒13的螺纹要控制好螺纹升角和摩擦角，摩擦角应大于螺纹升角，以在停止旋转后更好地锁定圆盒盖11与建筑墙面的距离。
圆形扁盒13外侧底部锚固有用于使结构胶8与圆盒盖11结合更牢靠的筋条4，这里的筋条4圆盒盖11上的相同，也即排列为同心圆的形状，使用的时候在圆形扁盒13底部涂刷结构胶8即可有效地将圆形扁盒13粘到建筑墙面上。
圆盒盖11侧面设置有用于方便旋转圆盒盖11的防滑纹。本实施例中的防滑纹与汽水瓶盖侧面的防滑纹一样，都是平行于旋转轴的纹。
调平系统还包括埋设在保温层5边沿的边支撑器2、以及埋设在保温层5角部的角支撑器3，边支撑器2与角支撑器3均为与保温层5厚度相同的扁盒，扁盒平行于建筑墙面设置并与建筑墙面固定连接、且暴露在保温层5外的侧面与保温层5边沿平齐。
由于调平器1是均匀分布的，势必会有一些调平器1会分布在保温层5的边或角的位置，而为了加快施工进度，保温层5上与调平器1对应的孔是在安装之前就已经打好的，在现场无法调整边沿或角上的孔的位置，边沿或角上的孔已无法安装完整的调平器1，于是就需要设置专门的支撑器来安装在保温层5边沿以及角的位置。
如图4-5所示，本实施例中，边支撑器2为内部填充有保温填料12的半圆形扁盒13，角支撑器3为内部填充有保温填料12的四分之一圆形扁盒13。把边支撑器2以及角支撑器3位于保温层5内的边沿做成连续曲线的目的与调平器1相同，同样是为了避免应力集中。这里边支撑器2以及角支撑器3的厚度同样可以进行调整，方法是将边支撑器2以及角支撑器3做得比保温层5略薄，然后改变边支撑器2以及角支撑器3两面涂刷的结构胶8的厚度。
边支撑器2的边盒盖21设置在边支撑器2暴露在保温层5外的侧面上、并与边支撑器2插接连接；角支撑器3的角盒盖31设置在角支撑器3暴露在保温层5外的侧面上、并与角支撑器3插接连接；这样设置盒盖是为了方便开盖。
边支撑器2以及角支撑器3的上下表面均分别锚固有用于使结构胶8与扁盒结合更牢靠的筋条4；这里的筋条4的作用与调平器1上的相同，排布方式为同心圆弧。
边支撑器2以及角支撑器3内均设置有将内部空间分隔开的隔板，隔板分别垂直于边支撑器2以及角支撑器3上下表面设置。保温层5边与角的位置很容易出现较别的地方更大的挤压力，这里的隔板对边支撑器2以及角支撑器3进行了强化，能更好地支撑。
由于不需要担心保温层5被压坏，因此本实施例中所有的保温填料12均选用两面贴了铝箔的气凝胶毡，保温层5同样为两面贴了铝箔的气凝胶毡，并设置了两层。气凝胶毡虽然脆，但在目前已有的保温材料中是保温效果最好的。
一种墙面保温层的施工方法，选用上述的一种墙面绝缘调平系统来调平保温层5，并包括以下步骤：
步骤一：在建筑墙面上安装调平器1；
步骤二：将开有与调平器1一一对应的孔的保温板安装到建筑墙面上，使调平器1进入与其对应的孔，边角处根据墙面平整度来粘结边支撑器2和角支撑器3；
步骤三：调整端板与建筑墙面的间距，使端板的外表面与建筑墙面的间距等于保温层5厚度且各端板的外表面共面；
步骤四：在端板上安装饰面板7。
以上所述的实施例仅仅是对本发明的优选实施方式进行描述，并非对本发明的范围进行限定，在不脱离本发明设计精神的前提下，本领域普通技术人员对本发明的技术方案作出的各种变形和改进，均应落入本发明权利要求书确定的保护范围内。

Claims (10)

  1. 一种墙面绝缘调平系统，用于调平墙面上的保温层(5)并支撑饰面板(7)；其特征在于：包括多个均匀锚固在建筑墙面上的调平器(1)，所述调平器(1)包括平行于建筑墙面设置的端板，所述端板与建筑墙体(6)之间设置有可锁定的距离调节装置，所述端板通过距离调节装置与建筑墙面连接。
  2. 根据权利要求1所述的一种墙面绝缘调平系统，其特征在于：所述端板与建筑墙面之间的空隙中填充有保温填料(12)。
  3. 根据权利要求1所述的一种墙面绝缘调平系统，其特征在于：所述端板远离建筑墙面的板面上锚固有用于使结构胶(8)与端板结合更牢靠的筋条(4)。
  4. 根据权利要求1所述的一种墙面绝缘调平系统，其特征在于：所述端板的板面轮廓线为连续曲线。
  5. 根据权利要求1所述的一种墙面绝缘调平系统，其特征在于：所述调平器(1)还包括填充有保温填料(12)的圆形扁盒(13)，所述圆形扁盒(13)外侧底部锚固在建筑墙面上；所述端板为圆板、封堵在圆形扁盒(13)开口处、且边沿垂直弯折后形成圆形扁盒(13)的圆盒盖(11)，所述圆盒盖(11)与圆形扁盒(13)螺纹连接。
  6. 根据权利要求5所述的一种墙面绝缘调平系统，其特征在于：所述圆形扁盒(13)外侧底部锚固有用于使结构胶(8)与圆盒盖(11)结合更牢靠的筋条(4)，所述圆盒盖(11)侧面设置有用于方便旋转圆盒盖(11)的防滑纹。
  7. 根据权利要求1所述的一种墙面绝缘调平系统，其特征在于：所述调平系统还包括埋设在保温层(5)边沿的边支撑器(2)、以及埋设在保温层(5)角部的角支撑器(3)，所述边支撑器(2)与角支撑器(3)均为与保温层(5)厚度相同的扁盒，所述扁盒平行于建筑墙面设置并与建筑墙面固定连接、且暴露在保温层(5)外的侧面与保温层(5)边沿平齐。
  8. 根据权利要求7所述的一种墙面绝缘调平系统，其特征在于：所述边支撑器(2)为内部填充有保温填料(12)的半圆形扁盒(13)，所述角支撑器(3)为内部填充有保温填料(12)的四分之一圆形扁盒(13)。
  9. 根据权利要求7所述的一种墙面绝缘调平系统，其特征在于：所述边支撑器(2)的边盒盖(21)设置在边支撑器(2)暴露在保温层(5)外的侧面上、并与边支撑器(2)插接连接；所述角支撑器(3)的角盒盖(31)设置在角支撑器(3)暴露在保温层(5)外的侧面上、并与角支撑器(3)插接连接；所述边支撑器(2)以及角支撑器(3)的上下表面均分别锚固有用于使结构胶(8)与扁盒结合更牢靠的筋条(4)；所述边支撑器(2)以及角支撑器(3)内均设置有将内部空间分隔开的隔板，所述隔板分别垂直于边支撑器(2)以及角支 撑器(3)上下表面设置。
  10. 一种墙面保温层的施工方法，其特征在于：选用如权利要求1-9任一项所述的一种墙面绝缘调平系统来调平保温层(5)，并包括以下步骤：
    步骤一：在建筑墙面上安装调平器(1)；
    步骤二：将开有与调平器(1)一一对应的孔的保温板安装到建筑墙面上，使调平器(1)进入与其对应的孔；
    步骤三：调整端板与建筑墙面的间距，使端板的外表面与建筑墙面的间距等于保温层(5)厚度且各端板的外表面共面；
    步骤四：在端板上安装饰面板(7)。
PCT/CN2021/090399 2021-04-12 2021-04-28 一种墙面绝缘调平系统及其在节能墙体中的应用方法 WO2022217650A1 (zh)

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