WO2022213461A1 - 一种可调插槽的径向空气动压轴承 - Google Patents

一种可调插槽的径向空气动压轴承 Download PDF

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Publication number
WO2022213461A1
WO2022213461A1 PCT/CN2021/096360 CN2021096360W WO2022213461A1 WO 2022213461 A1 WO2022213461 A1 WO 2022213461A1 CN 2021096360 W CN2021096360 W CN 2021096360W WO 2022213461 A1 WO2022213461 A1 WO 2022213461A1
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slot
pin
screw
foil
piece
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PCT/CN2021/096360
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English (en)
French (fr)
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邢子义
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烟台东德实业有限公司
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Publication of WO2022213461A1 publication Critical patent/WO2022213461A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C17/00Sliding-contact bearings for exclusively rotary movement
    • F16C17/02Sliding-contact bearings for exclusively rotary movement for radial load only
    • F16C17/024Sliding-contact bearings for exclusively rotary movement for radial load only with flexible leaves to create hydrodynamic wedge, e.g. radial foil bearings

Definitions

  • the invention relates to a radial air dynamic pressure bearing with adjustable slots.
  • Air bearing is a kind of self-acting dynamic pressure air bearing that uses air as lubricating medium. Compared with traditional high-speed bearings, air bearing has the advantages of simple structure, high speed, low friction power consumption, high and low temperature resistance, good stability and convenient maintenance. It has broad application prospects in the field of high-speed rotating machinery. At present, air bearings have been widely used in the field of centrifugal air compressors for hydrogen fuel cells.
  • the radial air bearing uses the compression effect of the wedge-shaped gap air film between the inner foil and the rotor to support the high-speed operation of the rotor. It is mainly composed of the outer bearing seat, the middle elastic wave foil and the inner inner foil. Among them, the elastic One end of the corrugated foil and the inner foil needs to be inserted into the slot of the bearing seat for fixing, and the other end is the free end.
  • the current structure has the following disadvantages: 1.
  • the width of the slot opened in the bearing seat is fixed It is difficult to match the elastic wave foil inserted into it and the fixed end of the inner layer foil. If it is too wide, the fixing will not be firm enough, and it is easy to be displaced. If it is too narrow, it will cause difficulty in insertion.
  • the foil is deformed by force, which ultimately affects the formation of the gas film and loses the supporting effect on the rotor.
  • the elastic wave foil and the inner foil are prone to axial movement during operation.
  • To block and locate the two it is necessary to open a retaining ring groove and several threaded holes on the end face of the bearing seat, which is complicated in process, troublesome in processing, low in efficiency, and increases in production cost.
  • the present invention provides a radial aerodynamic bearing with an adjustable slot, which solves the problem that the width of the slot is fixed in the past, and it is difficult to be inserted into the elastic wave foil and the inner layer foil.
  • the problem of matching the fixed end of the elastic corrugated foil and the inner foil is solved, and the fixed end of the elastic wave foil and the inner layer foil is not fixed firmly, displacement or insertion is difficult, and the problems of force deformation are solved.
  • a radial air dynamic pressure bearing with adjustable slots comprising a bearing seat, an inner layer foil and an elastic wave foil, the bearing seat is provided with a slot along the axial direction, and a movable Adjusting the pressure plate, the position corresponding to the slot in the bearing seat is radially installed with an adjustment piece, and the adjustment piece penetrates into the slot to drive the adjustment pressure plate to move; one end of the inner layer foil and the elastic wave foil are provided with The other end of the fixing piece is a free end, the fixing piece is inserted into the slot, and the adjusting member drives the adjusting pressure plate to move in the slot to fix the fixing piece.
  • the adjusting member includes a pin or a screw, the inner and outer sections of the pin or screw are arranged in steps, the diameter of the inner section is smaller than the diameter of the outer section, and the pin or screw passes through the slot from the side of the bearing seat and the adjusting pressure plate is fixed on the bearing. On the other side of the seat, the step of the pin or screw is in contact with the adjusting pressure plate.
  • the inner layer foil and the elastic wave foil fixing piece are inserted into the corresponding slot of the inner section of the pin or screw, and the inner layer foil and the elastic wave foil fixing piece are provided with an inner section for the pin or screw through the limit hole.
  • the width of the limiting hole matches the diameter of the inner section of the pin or screw.
  • the free end of the inner layer foil is provided with a limit piece, the limit piece is inserted into the slot corresponding to the outer section of the pin or screw, and the limit piece is provided with a limit for the outer section of the pin or screw to pass through. bit hole.
  • the free end of the elastic wave foil is provided with a limit piece, the limit piece is inserted into the slot corresponding to the outer section of the pin or screw, and the limit piece is provided with a limit for the outer section of the pin or screw to pass through. hole.
  • the width of the limiting hole matches the diameter of the outer section of the pin or screw.
  • the inner surface of the inner layer foil is sprayed with a wear-resistant coating.
  • the wear-resistant coating includes a molybdenum disulfide coating or a polytetrafluoroethylene coating.
  • the limiting hole is a closed hole or an open hole.
  • a movable adjustment platen is arranged in the slot, and the adjustment plate is driven to move in the slot by the adjustment member.
  • the fixed plate can be adjusted arbitrarily by moving the adjustment plate.
  • the width of the corresponding slot so as to reasonably fix the inner foil and the elastic corrugated foil to ensure that it will not be too loose or too tight, neither loose, displaced nor inserted. Difficulty and deformation under force ensure the stability of the formed gas film and improve the stability of the entire bearing.
  • limit holes matched with pins or screws are arranged on the fixing pieces of the inner foil and the elastic wave foil, which solves the problem that the elastic wave foil and the inner foil are prone to axial movement, and replaces the previous retaining ring , simplifies the processing technology, improves the processing efficiency and reduces the processing cost.
  • FIG. 1 is a schematic structural diagram of the present invention.
  • FIG. 2 is a schematic cross-sectional structure diagram of the present invention.
  • FIG. 3 is a schematic structural diagram of the elastic wave foil with the limiting hole being an open hole according to the present invention.
  • FIG. 4 is an enlarged structural schematic diagram of the slot portion in FIG. 1 .
  • FIG. 5 is a schematic view of the structure of the elastic wave foil with the limiting hole being a closed hole according to the present invention.
  • a radial aerodynamic bearing with adjustable slots includes a bearing seat 1, an inner foil 2 and an elastic wave foil 3.
  • the bearing seat 1 is provided with a slot in the axial direction.
  • Slot 4 a movable adjusting pressure plate 5 is arranged in the slot 4
  • an adjusting member 6 is installed in the radial direction in the position corresponding to the slot 4 in the bearing seat 1, and the adjusting member 6 penetrates into the slot 4
  • one end of the inner layer foil 2 and the elastic wave foil 3 is provided with a fixed piece 7, and the other end is a free end.
  • the fixed piece 7 is inserted into the slot 4, and the adjustment piece 6.
  • the width of the slot 4 corresponding to the fixing sheet 7 can be adjusted arbitrarily by driving the adjusting pressing plate 5 to move by the adjusting member 6, so that the inner foil 2 and the fixing sheet 7 of the elastic wave foil 3 can be reasonably fixed to ensure that they will not be too loose or too loose. If it is too tight, there will be neither looseness or displacement, nor difficulty in insertion and deformation under force, which ensures the stability of the gas film and improves the stability of the entire bearing.
  • the elastic wave foil 3 will undergo slight elastic deformation under the force of the air film, and there will be micro-slip between the elastic wave foil 3 and the bearing seat 1, and between the inner foil 2, which is the high speed of the bearing.
  • the operation provides sufficient damping to support the rotor in the center to ensure the stability of the rotor operation.
  • the adjusting member 6 includes a pin or screw, the inner and outer sections of the pin or screw are arranged in steps, the diameter of the inner section is smaller than the diameter of the outer section, and the pin or screw passes through the slot 4 and the adjustment pressure plate from the side of the bearing seat 1.
  • 5 is fixed on the other side of the bearing seat 1, the steps of the pins or screws are in contact with the adjusting pressure plate 5, and the number of pins or screws can be one or more.
  • the step can push the adjusting platen 5 to move inward, and the width of the slot 4 where the fixing piece 7 is located is narrowed; when the pin or screw is moved from the inside to the outside, the adjusting plate 5 will move inside.
  • the layer foil 2 and the elastic wave foil 3 move outward under the elastic force of the elastic wave foil 3, and the width of the slot 4 where the fixing sheet 7 is located is widened, so that the inner layer foil 2 and the elastic wave foil 3 are located in the slot 4 where the fixing sheet 7 is located. Width adjustment function.
  • the inner layer foil 2 and the fixing pieces 7 of the elastic wave foil 3 are inserted into the slots 4 corresponding to the inner sections of the pins or screws, and the fixing pieces 7 of the inner layer foil 2 and the elastic wave foil 3 are provided with
  • the limit hole 8 is a closed elongated hole or an open hole, and a space for movement is reserved for the fixed piece 7 in the radial direction.
  • the limit hole The width of 8 matches the diameter of the inner section of the pin or screw, and the width of the limit hole 8 is slightly larger than the inner section diameter of the pin or screw, which does not affect the penetration of the inner section of the pin or screw, and can be fixed in the axial direction.
  • the sheet 7 is secured against axial play.
  • the free end of the inner layer foil 2 is provided with a limit piece 9, and the limit piece 9 is inserted into the corresponding slot of the outer section of the pin or screw, which can limit the free end of the inner layer foil 2 to a certain extent.
  • the limit piece 9 is provided with a limit hole 8 for the outer section of the pin or screw to pass through.
  • the limit hole 8 is a closed elongated hole or an open hole, which is radially
  • the direction reserves space for the limit piece 9 to move, the width of the limit hole 8 matches the diameter of the outer section of the pin or screw, and the width of the limit hole 8 is slightly larger than the diameter of the outer section of the pin or screw, which does not affect the pin or screw.
  • the outer section of the screw can pass through, and the limiting piece 9 can be fixed in the axial direction to prevent axial movement.
  • the free end of the elastic wave foil 3 is provided with a limit piece 9, and the limit piece 9 is inserted into the slot corresponding to the outer section of the pin or screw, which can limit the free end of the elastic wave foil 3 to avoid occurrence of If the displacement is too large, the limit piece 9 is provided with a limit hole 8 for the outer section of the pin or screw to pass through.
  • the limit hole 8 is a closed elongated hole or an open hole, which provides The limit piece 9 reserves a space for movement.
  • the width of the limit hole 8 is matched with the diameter of the outer section of the pin or screw.
  • the width of the limit hole 8 is slightly larger than the diameter of the outer section of the pin or screw, which does not affect the pin or screw.
  • the outer section of the pier is passed through, and the limiting piece 9 can be fixed in the axial direction to prevent axial movement.
  • the inner surface of the inner layer foil 2 is sprayed with a wear-resistant coating, and the wear-resistant coating includes a molybdenum disulfide coating or a polytetrafluoroethylene coating. High point convex deformation can reduce wear and improve service life.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • Support Of The Bearing (AREA)

Abstract

一种可调插槽(4)的径向空气动压轴承,包括轴承座(1)、内层箔片(2)和弹性波箔(3),轴承座(1)内沿轴向设有插槽(4),插槽(4)内设有可移动的调节压板(5),轴承座(1)内对应插槽(4)的位置沿径向安装有调节件(6),调节件(6)穿入插槽(4)内带动调节压板(5)移动;内层箔片(2)和弹性波箔(3)的一端均设有固定片(7),另一端为自由端,固定片(7)插装在插槽(4)内,调节件(6)带动调节压板(5)在插槽(4)内移动将固定片(7)进行固定。通过移动调节压板(5)可任意调节固定片(7)所对应的插槽(4)的宽度,从而将内层箔片(2)和弹性波箔(3)的固定片(7)进行合理固定。

Description

一种可调插槽的径向空气动压轴承 技术领域:
本发明涉及一种可调插槽的径向空气动压轴承。
背景技术:
空气轴承是一种采用空气作为润滑介质的自作用式动压空气轴承,空气轴承与传统高速轴承相比,具有结构简单、转速高、摩擦功耗低、耐高低温、稳定性好和维护方便等优点,在高速旋转机械领域具有广阔的应用前景,目前空气轴承已普遍应用于氢燃料电池用离心空压机领域。
径向空气轴承是利用内层箔片和转子间楔形间隙气膜的压缩效应支承转子高速运转的,主要由外部的轴承座、中间的弹性波箔和内部的内层箔片组成,其中,弹性波箔和内层箔片的一端需要插装在轴承座的插槽内进行固定,另一端为自由端,现在的结构存在如下缺点:一、在轴承座内开设的插槽,其宽度是固定的,很难与插入其内部的弹性波箔和内层箔片的固定端进行匹配,过宽则会导致固定不够牢固,容易发生位移,过窄则会导致插入困难,弹性波箔和内层箔片受力变形,最终影响气膜的形成,失去对转子的支承效果;二、工作时弹性波箔和内层箔片容易发生轴向窜动,现在都是通过在两端安装挡圈对两者进行阻挡定位,需要在轴承座端面开设挡圈槽及若干螺纹孔,工艺繁琐,加工麻烦,效率低,增加了生产成本。
综上,径向空气轴承中的插槽设计问题,已成为行业内亟需解决的技术难题。
发明内容:
本发明为了弥补现有技术的不足,提供了一种可调插槽的径向空气动压轴承,解决了以往的插槽宽度固定、很难与插入其内部的弹性波箔和内层箔片的固定端进行匹配的问题,解决了以往的弹性波箔和内层箔片的固定端固定不牢、发生位移或插入困难、受力变形的问题。
本发明为解决上述技术问题所采用的技术方案是:
一种可调插槽的径向空气动压轴承,包括轴承座、内层箔片和弹性波箔,所述轴承座内沿轴向设有插槽,所述插槽内设有可移动的调节压板,所述轴承座内对应插槽的位置沿径向安装有调节件,所述调节件穿入插槽内带动调节压板移动;所述内层箔片和弹性波箔的一端均设有固定片,另一端为自由端,所述固定片插装在插槽内,所述调节件带动调节压板在插槽内移动将固定片进行固定。
所述调节件包括销钉或螺钉,销钉或螺钉的内段和外段呈阶梯设置,内段的直径小于外段的直径,销钉或螺钉从轴承座一侧穿过插槽和调节压板固定在轴承座另一侧,销钉或螺钉的阶梯处与调节压板抵接。
所述内层箔片和弹性波箔的固定片插装在销钉或螺钉的内段对应的插槽内,所述内层箔片和弹性波箔的固定片上设有供销钉或螺钉的内段穿过的限位孔。
所述限位孔的宽度与销钉或螺钉的内段直径相配合。
所述内层箔片的自由端设有限位片,限位片插装在销钉或螺钉的外段对应的插槽内,所述限位片上设有供销钉或螺钉的外段穿过的限位孔。
所述弹性波箔的自由端设有限位片,限位片插装在销钉或螺钉的外段对应的插槽内,所述限位片上设有供销钉或螺钉的外段穿过的限位孔。
所述限位孔的宽度与销钉或螺钉的外段直径相配合。
所述内层箔片的内表面喷涂有耐磨涂层。
所述耐磨涂层包括二硫化钼涂层或聚四氟乙烯涂层。
所述限位孔为封闭孔或开放孔。
本发明采用上述方案,具有以下优点:
通过在插槽内设置可移动的调节压板,并通过调节件带动调节压板在插槽内移动,内层箔片和弹性波箔的固定片插入插槽后,通过移动调节压板可任意调节固定片所对应的插槽的宽度,从而将内层箔片和弹性波箔的固定片进行合理固定,确保不会过松或过紧,既不会出现松动、发生位移的情况,又不会出现插入困难、受力变形的情况,保证了形成气膜的稳定性,提高了整个轴承的稳定性。另外,在内层箔片和弹性波箔的固定片上设置与销钉或螺钉配合的限位孔,解决了弹性波箔和内层箔片容易发生轴向窜动的问题,代替了以往的挡圈,简化了加工工艺,提高了加工效率,降低了加工成本。
附图说明:
图1为本发明的结构示意图。
图2为本发明的剖视结构示意图。
图3为本发明限位孔为开放孔的弹性波箔的结构示意图。
图4为图1中插槽部位的放大结构示意图。
图5为本发明限位孔为封闭孔的弹性波箔的结构示意图。
图中,1、轴承座,2、内层箔片,3、弹性波箔,4、插槽,5、调节压板,6、调节件,7、固定片,8、限位孔,9、限位片。
具体实施方式:
为能清楚说明本方案的技术特点,下面通过具体实施方式,并结合其附图, 对本发明进行详细阐述。
如图1-5所示,一种可调插槽的径向空气动压轴承,包括轴承座1、内层箔片2和弹性波箔3,所述轴承座1内沿轴向设有插槽4,所述插槽4内设有可移动的调节压板5,所述轴承座1内对应插槽4的位置沿径向安装有调节件6,所述调节件6穿入插槽4内带动调节压板5移动;所述内层箔片2和弹性波箔3的一端均设有固定片7,另一端为自由端,所述固定片7插装在插槽4内,所述调节件6带动调节压板5在插槽4内移动将固定片7进行固定。通过调节件6带动调节压板5移动可任意调节固定片7所对应的插槽4的宽度,从而将内层箔片2和弹性波箔3的固定片7进行合理固定,确保不会过松或过紧,既不会出现松动、发生位移的情况,又不会出现插入困难、受力变形的情况,保证了形成气膜的稳定性,提高了整个轴承的稳定性。当径向空气轴承工作时,弹性波箔3在气膜作用力下会发生微小弹性变形,弹性波箔3和轴承座1之间、与内层箔片2之间发生微滑动,为轴承高速运转提供足够的阻尼,对中心的转子进行支撑以保证转子运转的稳定性。
所述调节件6包括销钉或螺钉,销钉或螺钉的内段和外段呈阶梯设置,内段的直径小于外段的直径,销钉或螺钉从轴承座1一侧穿过插槽4和调节压板5固定在轴承座1另一侧,销钉或螺钉的阶梯处与调节压板5抵接,销钉或螺钉的数量可以为一个或多个。销钉或螺钉由外向内推入过程中,阶梯处可推动调节压板5向内移动,固定片7所在插槽4的宽度变窄;销钉或螺钉由内向外移动时,调节压板5便会在内层箔片2和弹性波箔3的弹力作用下向外移动,固定片7所在插槽4的宽度加宽,从而实现内层箔片2和弹性波箔3的固定片7所在插槽4的宽度调节功能。
所述内层箔片2和弹性波箔3的固定片7插装在销钉或螺钉的内段对应的 插槽4内,所述内层箔片2和弹性波箔3的固定片7上设有供销钉或螺钉的内段穿过的限位孔8,所述限位孔8为封闭的长条孔或开放孔,在径向方向给固定片7预留出活动的空间,限位孔8的宽度与销钉或螺钉的内段直径相配合,限位孔8的宽度略大于销钉或螺钉的内段直径,既不影响销钉或螺钉的内段穿过,又可在轴向方向将固定片7固定防止发生轴向窜动。
所述内层箔片2的自由端设有限位片9,限位片9插装在销钉或螺钉的外段对应的插槽内,可以对内层箔片2的自由端进行一定的限制,避免发生过大的位移,所述限位片9上设有供销钉或螺钉的外段穿过的限位孔8,所述限位孔8为封闭的长条孔或开放孔,在径向方向给限位片9预留出活动的空间,限位孔8的宽度与销钉或螺钉的外段直径相配合,限位孔8的宽度略大于销钉或螺钉的外段直径,既不影响销钉或螺钉的外段穿过,又可在轴向方向将限位片9固定防止发生轴向窜动。
所述弹性波箔3的自由端设有限位片9,限位片9插装在销钉或螺钉的外段对应的插槽内,可以对弹性波箔3的自由端进行一定的限制,避免发生过大的位移,所述限位片9上设有供销钉或螺钉的外段穿过的限位孔8,所述限位孔8为封闭的长条孔或开放孔,在径向方向给限位片9预留出活动的空间,限位孔8的宽度与销钉或螺钉的外段直径相配合,限位孔8的宽度略大于销钉或螺钉的外段直径,既不影响销钉或螺钉的外段穿过,又可在轴向方向将限位片9固定防止发生轴向窜动。
所述内层箔片2的内表面喷涂有耐磨涂层,所述耐磨涂层包括二硫化钼涂层或聚四氟乙烯涂层,涂层表面不能有划伤、颗粒等缺陷,无高点凸起变形,可降低磨损,提高使用寿命。
上述具体实施方式不能作为对本发明保护范围的限制,对于本技术领域的 技术人员来说,对本发明实施方式所做出的任何替代改进或变换均落在本发明的保护范围内。
本发明未详述之处,均为本技术领域技术人员的公知技术。

Claims (10)

  1. 一种可调插槽的径向空气动压轴承,包括轴承座、内层箔片和弹性波箔,其特征在于:所述轴承座内沿轴向设有插槽,所述插槽内设有可移动的调节压板,所述轴承座内对应插槽的位置沿径向安装有调节件,所述调节件穿入插槽内带动调节压板移动;所述内层箔片和弹性波箔的一端均设有固定片,另一端为自由端,所述固定片插装在插槽内,所述调节件带动调节压板在插槽内移动将固定片进行固定。
  2. 根据权利要求1所述的一种可调插槽的径向空气动压轴承,其特征在于:所述调节件包括销钉或螺钉,销钉或螺钉的内段和外段呈阶梯设置,内段的直径小于外段的直径,销钉或螺钉从轴承座一侧穿过插槽和调节压板固定在轴承座另一侧,销钉或螺钉的阶梯处与调节压板抵接。
  3. 根据权利要求2所述的一种可调插槽的径向空气动压轴承,其特征在于:所述内层箔片和弹性波箔的固定片插装在销钉或螺钉的内段对应的插槽内,所述内层箔片和弹性波箔的固定片上设有供销钉或螺钉的内段穿过的限位孔。
  4. 根据权利要求3所述的一种可调插槽的径向空气动压轴承,其特征在于:所述限位孔的宽度与销钉或螺钉的内段直径相配合。
  5. 根据权利要求2所述的一种可调插槽的径向空气动压轴承,其特征在于:所述内层箔片的自由端设有限位片,限位片插装在销钉或螺钉的外段对应的插槽内,所述限位片上设有供销钉或螺钉的外段穿过的限位孔。
  6. 根据权利要求2所述的一种可调插槽的径向空气动压轴承,其特征在于:所述弹性波箔的自由端设有限位片,限位片插装在销钉或螺钉的外段对应的插槽内,所述限位片上设有供销钉或螺钉的外段穿过的限位孔。
  7. 根据权利要求5或6所述的一种可调插槽的径向空气动压轴承,其特征在于:所述限位孔的宽度与销钉或螺钉的外段直径相配合。
  8. 根据权利要求1所述的一种可调插槽的径向空气动压轴承,其特征在于:所述内层箔片的内表面喷涂有耐磨涂层。
  9. 根据权利要求8所述的一种可调插槽的径向空气动压轴承,其特征在于:所述耐磨涂层包括二硫化钼涂层或聚四氟乙烯涂层。
  10. 根据权利要求3、5或6所述的一种可调插槽的径向空气动压轴承,其特征在于:所述限位孔为封闭孔或开放孔。
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