WO2022211648A1 - Device for disposal of lithium batteries - Google Patents
Device for disposal of lithium batteries Download PDFInfo
- Publication number
- WO2022211648A1 WO2022211648A1 PCT/PL2022/000005 PL2022000005W WO2022211648A1 WO 2022211648 A1 WO2022211648 A1 WO 2022211648A1 PL 2022000005 W PL2022000005 W PL 2022000005W WO 2022211648 A1 WO2022211648 A1 WO 2022211648A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- tub
- batteries
- plastic
- disposal
- tank
- Prior art date
Links
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 title claims abstract description 11
- 229910052744 lithium Inorganic materials 0.000 title claims abstract description 11
- 239000004033 plastic Substances 0.000 claims abstract description 12
- 229920003023 plastic Polymers 0.000 claims abstract description 12
- 239000002253 acid Substances 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 5
- 238000011010 flushing procedure Methods 0.000 claims abstract description 4
- 238000012545 processing Methods 0.000 claims abstract description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 abstract description 8
- 239000002184 metal Substances 0.000 abstract description 8
- 239000002245 particle Substances 0.000 abstract description 7
- 150000002739 metals Chemical class 0.000 abstract description 4
- 239000003792 electrolyte Substances 0.000 abstract description 3
- 239000010419 fine particle Substances 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 abstract description 2
- 229910003002 lithium salt Inorganic materials 0.000 abstract description 2
- 159000000002 lithium salts Chemical class 0.000 abstract description 2
- 239000000155 melt Substances 0.000 abstract description 2
- 150000003841 chloride salts Chemical class 0.000 abstract 1
- 230000008018 melting Effects 0.000 abstract 1
- 238000002844 melting Methods 0.000 abstract 1
- 150000003839 salts Chemical class 0.000 abstract 1
- 238000004064 recycling Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 229910017052 cobalt Inorganic materials 0.000 description 4
- 239000010941 cobalt Substances 0.000 description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical class [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000009854 hydrometallurgy Methods 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
- C22B3/02—Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B9/00—General arrangement of separating plant, e.g. flow sheets
- B03B9/06—General arrangement of separating plant, e.g. flow sheets specially adapted for refuse
- B03B9/061—General arrangement of separating plant, e.g. flow sheets specially adapted for refuse the refuse being industrial
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B26/00—Obtaining alkali, alkaline earth metals or magnesium
- C22B26/10—Obtaining alkali metals
- C22B26/12—Obtaining lithium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/005—Separation by a physical processing technique only, e.g. by mechanical breaking
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/006—Wet processes
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/006—Wet processes
- C22B7/007—Wet processes by acid leaching
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/54—Reclaiming serviceable parts of waste accumulators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B9/00—General arrangement of separating plant, e.g. flow sheets
- B03B9/06—General arrangement of separating plant, e.g. flow sheets specially adapted for refuse
- B03B2009/066—General arrangement of separating plant, e.g. flow sheets specially adapted for refuse the refuse being batteries
Definitions
- the subject of the invention is device for disposal of lithium and alkaline batteries that are not suitable for further use.
- Lithium batteries are made of various materials, such as metals, plastics, and hydroxides. Both small and large alkaline batteries are similarly made and designed. They are composed of a plastic housing, cobalt, lithium and graphite compounds and lithium salts acting as an electrolyte.
- the recycling rate is not the same as purity.
- the purity is usually very high because the materials are recovered as sulphates.
- the device for disposal of lithium batteries is characterized by the fact that in the sense that in the housing on the carrying platform, under the hopper there is a grinding mill, under which there is a belt conveyor, the outlet of which is located above the water/acid tank. An openwork basket inside the tank, raised and lowered on the winch mounted above the tank. Next to the tank there is a tub with the flushing agent, above the tub there is an outlet of the conduit with air from the blower. Next to the tub there is a conveyor belt, the outlet of which is located at the entrance to the heated screw conveyor, and the outlet of the mill is located at the final processing station of the recyclable plastic melt.
- the air supply line from the blower is placed above the heated screw conveyor.
- the carrying platform with the housing is built on a wheeled or tracked chassis.
- the recycling device allows for quick recycling of used batteries at the place of their disassembly.
- the entire recycling process can be carried out automatically, without the need to control individual operations.
- the device according to the invention is shown in a schematic drawing illustrating the device in a mobile version, built on a wheeled chassis.
- a housing (7) where all the battery recycling units are located.
- the housing has a hopper (1) through which the batteries are fed.
- Under the hopper (1) there is a mill (14) where the batteries are thrown, cut and crushed into fine particles.
- the ground particles are collected by a belt conveyor (2) and from it they are dropped into an openwork basket (6) suspended on the ropes (5) of winches (4) and placed in a water/acid tank (17).
- the basket (6) After dissolving the metals in the fragmented particles of the battery in acid and chemically neutralizing the electrolyte, the basket (6) is pulled upwards, then it is moved over the tub (12) and there it is lowered on the ropes (5). The residue is rinsed, the acid is neutralized and after that the basket (6) lifts again from the tub (12), the ground plastic particles are dried in the air stream supplied over the tub (12) through the conduit (8), compressed by the compressor (9). The air in the conduit (8) is heated by the waste heat from the screw conveyor (15). The dried particles are poured onto the conveyor belt (16), the outlet of which is located at the entrance to the screw feeder (15).
- the screw feeder (15) is heated to the temperature at which the plastic melts, there the charge is compacted and fed to the post-processing station, in this example to the mold (11), where the press (10) extrudes the plastic parts.
- the solution in the tank (17) undergoes known chemical or electrochemical treatments to recover pure metal.
- the platform (3) is built on wheels (13), the device can be quickly transported to the panel disassembly site and there, after the initial dismounting of the disassembled batteries, their automatic recycling can be carried out.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Metallurgy (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Geochemistry & Mineralogy (AREA)
- Processing Of Solid Wastes (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Secondary Cells (AREA)
Abstract
The subject of the invention is the device for disposal of lithium batteries that are not suitable for further use. The device for disposal of lithium batteries, where the ground batteries are immersed in tanks with water/acid converting the base - electrolyte lithium salts and metals into chlorides or other acid salts, and where the plastic is removed from the metal solution tank, rinsed and dried and then heated to the melting point of the plastic. The molten plastic is transported for further use and the metal solution is chemically treated to recover the pure metal. In the device for disposal of lithium batteries, under the hopper (1), there is a mill (14) where the batteries are thrown, cut and crushed into fine particles. The ground particles are picked up by the belt conveyor (2) and from it they are dropped into an openwork basket (6) suspended on the ropes (5) of winches (4) and placed in the acid tank (17). Next to the water/ acid tank (17) there is a tub (12) with the flushing liquid. The metals are dissolved in acid and after that the basket (6) is pulled up, then it is moved over the tub (12) and lowered there on the ropes (5). The residue is rinsed and then the basket (6) lifts again from the tub (12), the ground plastic particles are dried in the air stream of the conduit (8). The dried particles are discharged onto the conveyor belt (16), and from there to the screw conveyor (15). The screw conveyor (15) is heated to the temperature at which the plastic melts, the charge is compacted there and fed to the final processing station where the press (10) extrudes paving slabs or other functional shapes.
Description
Device for disposal of lithium batteries
The subject of the invention is device for disposal of lithium and alkaline batteries that are not suitable for further use.
Lithium batteries are made of various materials, such as metals, plastics, and hydroxides. Both small and large alkaline batteries are similarly made and designed. They are composed of a plastic housing, cobalt, lithium and graphite compounds and lithium salts acting as an electrolyte.
There are known methods of recycling of lithium batteries where smelting is used and they are widely applied by Umicore, the Belgian recycling company, and Glencore, the British-Swiss cobalt supplying company, which is able to recover more than 90% of cobalt, nickel and copper from batteries.
In Asia, hydrometallurgical processes are the preferred recycling method. The copper is separated and processed efficiently along with the aluminum. The recycling rates for other materials are considered very high, at the level of min. 98%.
However, the recycling rate is not the same as purity. For nickel and cobalt, the purity is usually very high because the materials are recovered as sulphates.
There are also known methods of pyrolytic pretreatment of batteries and their further treatment by the abovementioned methods.
According to the invention device for disposal of lithium batteries is characterized by the fact that in the sense that in the housing on the carrying platform, under the hopper there is a grinding mill, under which there is a belt conveyor, the outlet of which is located above the water/acid tank. An openwork basket inside the tank, raised and lowered on the winch mounted above the tank. Next to the tank there is a tub with the flushing agent, above the tub there is an outlet of the conduit with air from the blower. Next to the tub there is a conveyor belt, the outlet of which is located at the entrance to the heated screw conveyor, and the outlet of the mill is located at the final processing station of the recyclable plastic melt.
The air supply line from the blower is placed above the heated screw conveyor.
The carrying platform with the housing is built on a wheeled or tracked chassis.
The recycling device allows for quick recycling of used batteries at the place of their disassembly. The entire recycling process can be carried out automatically, without the need to control individual operations.
The device according to the invention is shown in a schematic drawing illustrating the device in a mobile version, built on a wheeled chassis.
As shown in the drawing, on the platform (3) there is a housing (7) where all the battery recycling units are located. The housing has a hopper (1) through which the batteries are fed. Under the hopper (1) there is a mill (14) where the batteries are thrown, cut and crushed into fine particles. From under the mill (14), the ground particles are collected by a belt conveyor (2) and from it they are dropped into an openwork basket (6) suspended on the ropes (5) of winches (4) and placed in a water/acid tank (17). Next to the acid tank (17) there is a tub (12) with the flushing liquid. After dissolving the metals in the fragmented particles of the battery in acid and chemically neutralizing the electrolyte, the basket (6) is pulled upwards, then it is moved over the tub (12) and there it is lowered on the ropes (5). The residue is rinsed, the acid is neutralized and after that the basket (6) lifts again from the tub (12), the ground plastic particles are dried in the air stream supplied over the tub (12) through the conduit (8), compressed by the compressor (9). The air in the conduit (8) is heated by the waste heat from the screw conveyor (15). The dried particles are poured onto the conveyor belt (16), the outlet of which is located at the entrance to the screw feeder (15). The screw feeder (15) is heated to the temperature at which the plastic melts, there the charge is compacted and fed to the post-processing station, in this example to the mold (11), where the press (10) extrudes the plastic parts. The solution in the tank (17) undergoes known chemical or electrochemical treatments to recover pure metal. As the platform (3) is built on wheels (13), the device can be quickly transported to the panel disassembly site and there, after the initial dismounting of the disassembled batteries, their automatic recycling can be carried out.
Claims
1. Device for disposal of lithium batteries with mills shredding the batteries, is characterized by the fact that in the housing (7) on the carrying platform (3), under the hopper (1) there is a grinding mill (14), under which there is a belt conveyor (2), the outlet of which is located above the water/acid tank (17), with an openwork basket (6) inside the tank (17), raised and lowered on the winch (4) mounted above the tank (17), and next to the tank (17) there is a tub (12) with the flushing agent, above the tub (12) there is an outlet of the conduit (8) with air from the blower (9), and next to the tub (12) there is a conveyor belt (16), the outlet of which is located at the entrance to the heated screw conveyor (15), and the outlet of the mill (15) is located at the final processing station of the recyclable plastic melt.
2. The device according to claim 1 is characterized by the fact that the air supply line (8) from the blower (9) is placed above the heated screw conveyor (15).
3. The device according to claim 2 is characterized by the fact that the carrying platform (3) with the housing (7) is built on a wheeled or tracked chassis.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL437400A PL437400A1 (en) | 2021-03-30 | 2021-03-30 | Device for disposal of lithium batteries |
PLP.437400 | 2021-03-30 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2022211648A1 true WO2022211648A1 (en) | 2022-10-06 |
Family
ID=80735465
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/PL2022/000005 WO2022211648A1 (en) | 2021-03-30 | 2022-02-04 | Device for disposal of lithium batteries |
Country Status (2)
Country | Link |
---|---|
PL (1) | PL437400A1 (en) |
WO (1) | WO2022211648A1 (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007026322A2 (en) * | 2005-09-02 | 2007-03-08 | New Energy Power S.R.L. | Plant for the recovery of spent electric batteries |
WO2018218358A1 (en) * | 2017-05-30 | 2018-12-06 | Li-Cycle Corp. | A process, apparatus, and system for recovering materials from batteries |
WO2020021365A1 (en) * | 2018-07-23 | 2020-01-30 | Esplodenti Sabino S.R.L. | Plant for the disposal of lithium batteries and recovery of lithium |
WO2022071817A1 (en) * | 2020-10-02 | 2022-04-07 | Global Recycling Solar Solutions Sp. Z O. O. | Device for utilization of photovoltaic panels |
-
2021
- 2021-03-30 PL PL437400A patent/PL437400A1/en unknown
-
2022
- 2022-02-04 WO PCT/PL2022/000005 patent/WO2022211648A1/en unknown
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007026322A2 (en) * | 2005-09-02 | 2007-03-08 | New Energy Power S.R.L. | Plant for the recovery of spent electric batteries |
WO2018218358A1 (en) * | 2017-05-30 | 2018-12-06 | Li-Cycle Corp. | A process, apparatus, and system for recovering materials from batteries |
WO2020021365A1 (en) * | 2018-07-23 | 2020-01-30 | Esplodenti Sabino S.R.L. | Plant for the disposal of lithium batteries and recovery of lithium |
WO2022071817A1 (en) * | 2020-10-02 | 2022-04-07 | Global Recycling Solar Solutions Sp. Z O. O. | Device for utilization of photovoltaic panels |
Also Published As
Publication number | Publication date |
---|---|
PL437400A1 (en) | 2022-10-03 |
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