WO2022211648A1 - Device for disposal of lithium batteries - Google Patents

Device for disposal of lithium batteries Download PDF

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Publication number
WO2022211648A1
WO2022211648A1 PCT/PL2022/000005 PL2022000005W WO2022211648A1 WO 2022211648 A1 WO2022211648 A1 WO 2022211648A1 PL 2022000005 W PL2022000005 W PL 2022000005W WO 2022211648 A1 WO2022211648 A1 WO 2022211648A1
Authority
WO
WIPO (PCT)
Prior art keywords
tub
batteries
plastic
disposal
tank
Prior art date
Application number
PCT/PL2022/000005
Other languages
French (fr)
Inventor
Arkadiusz BRZESKI
Original Assignee
Global Recycling Solar Solutions Sp. Z O.O.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Global Recycling Solar Solutions Sp. Z O.O. filed Critical Global Recycling Solar Solutions Sp. Z O.O.
Publication of WO2022211648A1 publication Critical patent/WO2022211648A1/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B3/00Extraction of metal compounds from ores or concentrates by wet processes
    • C22B3/02Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B9/00General arrangement of separating plant, e.g. flow sheets
    • B03B9/06General arrangement of separating plant, e.g. flow sheets specially adapted for refuse
    • B03B9/061General arrangement of separating plant, e.g. flow sheets specially adapted for refuse the refuse being industrial
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B26/00Obtaining alkali, alkaline earth metals or magnesium
    • C22B26/10Obtaining alkali metals
    • C22B26/12Obtaining lithium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/005Separation by a physical processing technique only, e.g. by mechanical breaking
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/006Wet processes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/006Wet processes
    • C22B7/007Wet processes by acid leaching
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/54Reclaiming serviceable parts of waste accumulators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B9/00General arrangement of separating plant, e.g. flow sheets
    • B03B9/06General arrangement of separating plant, e.g. flow sheets specially adapted for refuse
    • B03B2009/066General arrangement of separating plant, e.g. flow sheets specially adapted for refuse the refuse being batteries

Definitions

  • the subject of the invention is device for disposal of lithium and alkaline batteries that are not suitable for further use.
  • Lithium batteries are made of various materials, such as metals, plastics, and hydroxides. Both small and large alkaline batteries are similarly made and designed. They are composed of a plastic housing, cobalt, lithium and graphite compounds and lithium salts acting as an electrolyte.
  • the recycling rate is not the same as purity.
  • the purity is usually very high because the materials are recovered as sulphates.
  • the device for disposal of lithium batteries is characterized by the fact that in the sense that in the housing on the carrying platform, under the hopper there is a grinding mill, under which there is a belt conveyor, the outlet of which is located above the water/acid tank. An openwork basket inside the tank, raised and lowered on the winch mounted above the tank. Next to the tank there is a tub with the flushing agent, above the tub there is an outlet of the conduit with air from the blower. Next to the tub there is a conveyor belt, the outlet of which is located at the entrance to the heated screw conveyor, and the outlet of the mill is located at the final processing station of the recyclable plastic melt.
  • the air supply line from the blower is placed above the heated screw conveyor.
  • the carrying platform with the housing is built on a wheeled or tracked chassis.
  • the recycling device allows for quick recycling of used batteries at the place of their disassembly.
  • the entire recycling process can be carried out automatically, without the need to control individual operations.
  • the device according to the invention is shown in a schematic drawing illustrating the device in a mobile version, built on a wheeled chassis.
  • a housing (7) where all the battery recycling units are located.
  • the housing has a hopper (1) through which the batteries are fed.
  • Under the hopper (1) there is a mill (14) where the batteries are thrown, cut and crushed into fine particles.
  • the ground particles are collected by a belt conveyor (2) and from it they are dropped into an openwork basket (6) suspended on the ropes (5) of winches (4) and placed in a water/acid tank (17).
  • the basket (6) After dissolving the metals in the fragmented particles of the battery in acid and chemically neutralizing the electrolyte, the basket (6) is pulled upwards, then it is moved over the tub (12) and there it is lowered on the ropes (5). The residue is rinsed, the acid is neutralized and after that the basket (6) lifts again from the tub (12), the ground plastic particles are dried in the air stream supplied over the tub (12) through the conduit (8), compressed by the compressor (9). The air in the conduit (8) is heated by the waste heat from the screw conveyor (15). The dried particles are poured onto the conveyor belt (16), the outlet of which is located at the entrance to the screw feeder (15).
  • the screw feeder (15) is heated to the temperature at which the plastic melts, there the charge is compacted and fed to the post-processing station, in this example to the mold (11), where the press (10) extrudes the plastic parts.
  • the solution in the tank (17) undergoes known chemical or electrochemical treatments to recover pure metal.
  • the platform (3) is built on wheels (13), the device can be quickly transported to the panel disassembly site and there, after the initial dismounting of the disassembled batteries, their automatic recycling can be carried out.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Metallurgy (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Processing Of Solid Wastes (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Secondary Cells (AREA)

Abstract

The subject of the invention is the device for disposal of lithium batteries that are not suitable for further use. The device for disposal of lithium batteries, where the ground batteries are immersed in tanks with water/acid converting the base - electrolyte lithium salts and metals into chlorides or other acid salts, and where the plastic is removed from the metal solution tank, rinsed and dried and then heated to the melting point of the plastic. The molten plastic is transported for further use and the metal solution is chemically treated to recover the pure metal. In the device for disposal of lithium batteries, under the hopper (1), there is a mill (14) where the batteries are thrown, cut and crushed into fine particles. The ground particles are picked up by the belt conveyor (2) and from it they are dropped into an openwork basket (6) suspended on the ropes (5) of winches (4) and placed in the acid tank (17). Next to the water/ acid tank (17) there is a tub (12) with the flushing liquid. The metals are dissolved in acid and after that the basket (6) is pulled up, then it is moved over the tub (12) and lowered there on the ropes (5). The residue is rinsed and then the basket (6) lifts again from the tub (12), the ground plastic particles are dried in the air stream of the conduit (8). The dried particles are discharged onto the conveyor belt (16), and from there to the screw conveyor (15). The screw conveyor (15) is heated to the temperature at which the plastic melts, the charge is compacted there and fed to the final processing station where the press (10) extrudes paving slabs or other functional shapes.

Description

Device for disposal of lithium batteries
The subject of the invention is device for disposal of lithium and alkaline batteries that are not suitable for further use.
Lithium batteries are made of various materials, such as metals, plastics, and hydroxides. Both small and large alkaline batteries are similarly made and designed. They are composed of a plastic housing, cobalt, lithium and graphite compounds and lithium salts acting as an electrolyte.
There are known methods of recycling of lithium batteries where smelting is used and they are widely applied by Umicore, the Belgian recycling company, and Glencore, the British-Swiss cobalt supplying company, which is able to recover more than 90% of cobalt, nickel and copper from batteries.
In Asia, hydrometallurgical processes are the preferred recycling method. The copper is separated and processed efficiently along with the aluminum. The recycling rates for other materials are considered very high, at the level of min. 98%.
However, the recycling rate is not the same as purity. For nickel and cobalt, the purity is usually very high because the materials are recovered as sulphates.
There are also known methods of pyrolytic pretreatment of batteries and their further treatment by the abovementioned methods.
According to the invention device for disposal of lithium batteries is characterized by the fact that in the sense that in the housing on the carrying platform, under the hopper there is a grinding mill, under which there is a belt conveyor, the outlet of which is located above the water/acid tank. An openwork basket inside the tank, raised and lowered on the winch mounted above the tank. Next to the tank there is a tub with the flushing agent, above the tub there is an outlet of the conduit with air from the blower. Next to the tub there is a conveyor belt, the outlet of which is located at the entrance to the heated screw conveyor, and the outlet of the mill is located at the final processing station of the recyclable plastic melt.
The air supply line from the blower is placed above the heated screw conveyor.
The carrying platform with the housing is built on a wheeled or tracked chassis.
The recycling device allows for quick recycling of used batteries at the place of their disassembly. The entire recycling process can be carried out automatically, without the need to control individual operations.
The device according to the invention is shown in a schematic drawing illustrating the device in a mobile version, built on a wheeled chassis. As shown in the drawing, on the platform (3) there is a housing (7) where all the battery recycling units are located. The housing has a hopper (1) through which the batteries are fed. Under the hopper (1) there is a mill (14) where the batteries are thrown, cut and crushed into fine particles. From under the mill (14), the ground particles are collected by a belt conveyor (2) and from it they are dropped into an openwork basket (6) suspended on the ropes (5) of winches (4) and placed in a water/acid tank (17). Next to the acid tank (17) there is a tub (12) with the flushing liquid. After dissolving the metals in the fragmented particles of the battery in acid and chemically neutralizing the electrolyte, the basket (6) is pulled upwards, then it is moved over the tub (12) and there it is lowered on the ropes (5). The residue is rinsed, the acid is neutralized and after that the basket (6) lifts again from the tub (12), the ground plastic particles are dried in the air stream supplied over the tub (12) through the conduit (8), compressed by the compressor (9). The air in the conduit (8) is heated by the waste heat from the screw conveyor (15). The dried particles are poured onto the conveyor belt (16), the outlet of which is located at the entrance to the screw feeder (15). The screw feeder (15) is heated to the temperature at which the plastic melts, there the charge is compacted and fed to the post-processing station, in this example to the mold (11), where the press (10) extrudes the plastic parts. The solution in the tank (17) undergoes known chemical or electrochemical treatments to recover pure metal. As the platform (3) is built on wheels (13), the device can be quickly transported to the panel disassembly site and there, after the initial dismounting of the disassembled batteries, their automatic recycling can be carried out.

Claims

Patent claims
1. Device for disposal of lithium batteries with mills shredding the batteries, is characterized by the fact that in the housing (7) on the carrying platform (3), under the hopper (1) there is a grinding mill (14), under which there is a belt conveyor (2), the outlet of which is located above the water/acid tank (17), with an openwork basket (6) inside the tank (17), raised and lowered on the winch (4) mounted above the tank (17), and next to the tank (17) there is a tub (12) with the flushing agent, above the tub (12) there is an outlet of the conduit (8) with air from the blower (9), and next to the tub (12) there is a conveyor belt (16), the outlet of which is located at the entrance to the heated screw conveyor (15), and the outlet of the mill (15) is located at the final processing station of the recyclable plastic melt.
2. The device according to claim 1 is characterized by the fact that the air supply line (8) from the blower (9) is placed above the heated screw conveyor (15).
3. The device according to claim 2 is characterized by the fact that the carrying platform (3) with the housing (7) is built on a wheeled or tracked chassis.
PCT/PL2022/000005 2021-03-30 2022-02-04 Device for disposal of lithium batteries WO2022211648A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
PL437400A PL437400A1 (en) 2021-03-30 2021-03-30 Device for disposal of lithium batteries
PLP.437400 2021-03-30

Publications (1)

Publication Number Publication Date
WO2022211648A1 true WO2022211648A1 (en) 2022-10-06

Family

ID=80735465

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/PL2022/000005 WO2022211648A1 (en) 2021-03-30 2022-02-04 Device for disposal of lithium batteries

Country Status (2)

Country Link
PL (1) PL437400A1 (en)
WO (1) WO2022211648A1 (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007026322A2 (en) * 2005-09-02 2007-03-08 New Energy Power S.R.L. Plant for the recovery of spent electric batteries
WO2018218358A1 (en) * 2017-05-30 2018-12-06 Li-Cycle Corp. A process, apparatus, and system for recovering materials from batteries
WO2020021365A1 (en) * 2018-07-23 2020-01-30 Esplodenti Sabino S.R.L. Plant for the disposal of lithium batteries and recovery of lithium
WO2022071817A1 (en) * 2020-10-02 2022-04-07 Global Recycling Solar Solutions Sp. Z O. O. Device for utilization of photovoltaic panels

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007026322A2 (en) * 2005-09-02 2007-03-08 New Energy Power S.R.L. Plant for the recovery of spent electric batteries
WO2018218358A1 (en) * 2017-05-30 2018-12-06 Li-Cycle Corp. A process, apparatus, and system for recovering materials from batteries
WO2020021365A1 (en) * 2018-07-23 2020-01-30 Esplodenti Sabino S.R.L. Plant for the disposal of lithium batteries and recovery of lithium
WO2022071817A1 (en) * 2020-10-02 2022-04-07 Global Recycling Solar Solutions Sp. Z O. O. Device for utilization of photovoltaic panels

Also Published As

Publication number Publication date
PL437400A1 (en) 2022-10-03

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