WO2022210187A1 - Resin sheet - Google Patents

Resin sheet Download PDF

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Publication number
WO2022210187A1
WO2022210187A1 PCT/JP2022/013641 JP2022013641W WO2022210187A1 WO 2022210187 A1 WO2022210187 A1 WO 2022210187A1 JP 2022013641 W JP2022013641 W JP 2022013641W WO 2022210187 A1 WO2022210187 A1 WO 2022210187A1
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WO
WIPO (PCT)
Prior art keywords
resin
resin sheet
maleimide
mass
sheet according
Prior art date
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PCT/JP2022/013641
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French (fr)
Japanese (ja)
Inventor
和恵 上村
康貴 渡邉
Original Assignee
リンテック株式会社
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Publication of WO2022210187A1 publication Critical patent/WO2022210187A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F222/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
    • C08F222/36Amides or imides
    • C08F222/40Imides, e.g. cyclic imides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3467Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
    • C08K5/3477Six-membered rings
    • C08K5/3492Triazines
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L35/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical, and containing at least one other carboxyl radical in the molecule, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/29Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/31Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape

Definitions

  • the present invention relates to resin sheets.
  • Patent Document 1 a support such as polyethylene terephthalate, a resin composition layer formed on the support, and a protective film such as a polypropylene film for protecting the resin composition layer are laminated in this order.
  • An adhesive film is disclosed.
  • the resin composition described in Patent Document 1 contains a polyfunctional epoxy resin, a curing agent, a phenoxy resin, and an inorganic filler.
  • Patent Document 1 cannot be said to have sufficient heat resistance when applied to power semiconductor devices that are expected to operate at high temperatures of 200°C or higher. Therefore, use of a maleimide resin as a thermosetting component has been studied in order to improve heat resistance. However, it has been found that when a thermosetting resin composition using a maleimide resin is used, the embedding property when encapsulating a semiconductor element may be insufficient.
  • An object of the present invention is to provide a resin sheet that can improve embedding properties.
  • a resin sheet formed from a resin composition containing (A) a resin component, wherein the (A) resin component contains (A1) a first maleimide resin,
  • the (A1) first maleimide resin has two or more maleimide groups in one molecule, and at least one pair of linking groups connecting two maleimide groups has four or more methylene groups in the main chain. and the content of the (A1) first maleimide resin is 30% by mass or more and 58% by mass or less when the total amount of the (A) resin component of the resin composition is 100% by mass.
  • a resin sheet is provided.
  • the (A) resin component further contains (A2) a second maleimide resin, and the (A2) second maleimide resin is (A1) the first maleimide. It is preferably a maleimide resin that has a different chemical structure from the resin.
  • the (A2) second maleimide resin is preferably a maleimide resin containing two or more maleimide groups and two or more phenylene groups in one molecule.
  • the resin composition further contains (B) an adhesion-imparting agent.
  • the (B) adhesion-imparting agent preferably contains (B1) a compound having a triazine skeleton.
  • the (B1) compound having a triazine skeleton is preferably a compound having a basic group and a triazine skeleton in one molecule.
  • the (B1) compound having a triazine skeleton is preferably a compound having a triazine skeleton and an imidazole structure in one molecule.
  • the (B) adhesion-imparting agent preferably contains (B2) a coupling agent.
  • the (A) resin component preferably further contains (A3) allyl resin.
  • the resin sheet is preferably used for filling gaps.
  • the resin sheet is used for encapsulating a semiconductor element or interposing it between a semiconductor element and another electronic component.
  • the resin sheet is used for collectively encapsulating a plurality of semiconductor chips.
  • FIG.3 (a) is a top view
  • FIG.3(b) is sectional drawing.
  • the resin composition according to the present embodiment contains (A) a resin component.
  • the (A) resin component according to the present embodiment contains (A1) a first maleimide resin.
  • the resin component (hereinafter sometimes simply referred to as "(A)" has the property of controlling physical properties of the resin composition such as elastic modulus or glass transition point.
  • the (A) resin component in the present embodiment contains (A1) the first maleimide resin (hereinafter sometimes simply referred to as "(A1)").
  • the first maleimide resin in the present embodiment has two or more maleimide groups in one molecule, and at least one pair of bonding groups connecting two maleimide groups is , is a maleimide resin having 4 or more methylene groups in the main chain.
  • the linking group that connects the two maleimide groups preferably has 6 or more methylene groups in the main chain from the viewpoint of the flexibility of the cured product, and preferably has 8 or more methylene groups in the main chain. is more preferable, and having 10 or more methylene groups in the main chain is particularly preferable.
  • these methylene groups are more preferably linked to form an alkylene group having 4 or more carbon atoms.
  • the linking group that links the two maleimide groups preferably has one or more side chains from the viewpoint of the flexibility of the cured product.
  • This side chain includes an alkyl group, an alkoxy group, and the like.
  • the side chains may bond together to form an alicyclic structure.
  • (A1) By using (A1), the heat resistance of the resin sheet can be improved, and the embedding property can also be improved. Further, (A1) has high compatibility with other maleimide resins.
  • the (A1) first maleimide resin in the present embodiment is preferably represented by the following general formula (1) from the viewpoint of the flexibility and heat resistance of the cured product.
  • n1 is an integer of 0 or more, preferably an integer of 1 or more and 10 or less, and more preferably an integer of 1 or more and 5 or less.
  • the average value of n1 is preferably 0.5 or more and 5 or less, more preferably 1 or more and 2 or less.
  • L 1 and L 2 are each independently a substituted or unsubstituted alkylene group having 4 or more carbon atoms, and in this alkylene group, at least one —CH 2 — is —CH 2 —O— or —O— CH 2 — may be substituted.
  • the number of carbon atoms in the alkylene group is preferably 6 or more, more preferably 8 or more, and particularly preferably 10 or more and 30 or less, from the viewpoint of the flexibility of the cured product.
  • the substituent is an alkyl group having 1 to 14 carbon atoms or an alkoxy group having 1 to 14 carbon atoms. Furthermore, these substituents may combine to form an alicyclic structure or heterocyclic structure.
  • Each X 1 is independently a substituted or unsubstituted alkylene group having 4 or more carbon atoms (including those in which at least one —CH 2 — is replaced with —CH 2 —O— or —O—CH 2 — ) and more preferably a divalent group having a phthalimide group.
  • the phthalimide group also includes groups derived from phthalimide.
  • Specific examples of X 1 include groups represented by the following structural formula (2), the following general formula (3), or the following general formula (4).
  • R 1 and R 2 are each independently hydrogen, a methyl group or an ethyl group, preferably a methyl group.
  • the maleimide resin represented by the general formula (1) in the present embodiment is represented by, for example, the following general formula (5), the following general formula (6), or the following general formula (7). compound.
  • n2 is an integer of 1 or more and 5 or less.
  • n3 is an integer of 1 or more and 5 or less.
  • the average value of n is 1 or more and 2 or less.
  • n4 is an integer of 1 or more and 5 or less.
  • the average value of n is 1 or more and 2 or less.
  • the content of the (A1) first maleimide resin is the content of the (A1) first maleimide resin when the total amount of the (A) resin component of the resin composition is 100% by mass.
  • the amount should be 30% by mass or more and 58% by mass or less. If the content of (A1) is within the above range, the heat resistance of the resin sheet can be improved, and the embedding property can also be improved.
  • the lower limit of the content of (A1) is preferably 33% by mass or more, more preferably 40% by mass or more, and further preferably 45% by mass or more, Moreover, the upper limit of the content of (A1) is preferably 56% by mass or less.
  • the (A) resin component contained in the resin composition in the present embodiment further includes (A2) from the viewpoint of increasing the storage elastic modulus E′ of the cured product of the resin sheet at 250°C.
  • a second maleimide resin having a chemical structure different from that of the (A1) first maleimide resin may be contained.
  • the (A2) second maleimide resin (hereinafter sometimes simply referred to as “(A2)”) in the present embodiment has a chemical structure different from that of the (A1) first maleimide resin, and There is no particular limitation as long as it is a maleimide resin containing two or more maleimide groups in the molecule.
  • the second maleimide resin has two or more maleimide groups in one molecule, and the linking group connecting any two maleimide groups has four or more methylene groups in the main chain. It is a maleimide resin that does not By including (A2) in the resin sheet, the cohesiveness of the resin sheet after curing is improved. Therefore, it is possible to prevent a decrease in adhesiveness due to cohesive failure of the cured resin sheet.
  • the (A2) second maleimide resin in the present embodiment preferably contains, for example, a benzene ring, and more preferably contains a structure in which a maleimide group is linked to the benzene ring.
  • the maleimide compound preferably has two or more structures in which a maleimide group is linked to a benzene ring.
  • the (A2) second maleimide resin in the present embodiment preferably contains two or more maleimide groups and two or more phenylene groups in one molecule, and two or more maleimide groups and one maleimide group in one molecule.
  • a maleimide resin containing the above biphenyl skeleton (hereinafter sometimes simply referred to as "biphenylmaleimide resin") is preferable.
  • the (A2) second maleimide resin in the present embodiment is preferably represented by the following general formula (8) from the viewpoint of heat resistance and adhesiveness.
  • n5 and n6 are each independently an integer of 1 or more and 2 or less, and 1 is more preferable. However, the sum of n5 and n6 is 3 or less.
  • R 3 and R 4 are each independently an alkyl group having 1 to 6 carbon atoms, preferably an alkyl group having 1 to 3 carbon atoms, and more preferably a methyl group.
  • a plurality of R3's are the same or different from each other.
  • Plural R 4s are the same or different from each other.
  • n7 and n8 are each independently an integer of 0 or more and 4 or less, preferably an integer of 0 or more and 2 or less, and more preferably 0.
  • n9 is an integer of 1 or more, and the average value of n9 is preferably 1 or more and 10 or less, more preferably 1 or more and 5 or less, and even more preferably 1 or more and 3 or less.
  • Examples of the maleimide resin represented by the general formula (8) in the present embodiment include compounds represented by the following general formula (9).
  • n9 is the same as n9 in the general formula (8).
  • Examples of the maleimide resin product represented by the general formula (9) include "MIR-3000” manufactured by Nippon Kayaku Co., Ltd., and the like.
  • the second maleimide resin in the present embodiment is preferably a maleimide resin containing two or more maleimide groups and two or more phenylene groups in one molecule. From the viewpoint of increasing the solubility in a solvent and improving the sheet formability, it is preferable to have a substituent on the phenylene group. Examples of substituents include alkyl groups such as a methyl group and an ethyl group, and alkylene groups.
  • the (A2) second maleimide resin in the present embodiment is preferably a maleimide resin having an ether bond between a maleimide group and a phenylene group from the viewpoint of sheet formability.
  • the maleimide resin containing two or more maleimide groups and two or more phenylene groups in one molecule is represented by the following general formula (10), for example.
  • R 5 , R 6 , R 7 and R 8 are each independently a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, and L 3 is 1 to 3 carbon atoms.
  • L 4 and L 5 are each independently an alkylene group having 1 to 2 carbon atoms or an arylene group having 6 to 10 carbon atoms, n 10 and n 11 are each independently 0 or 1. However, among L 3 , L 4 and L 5 , the total number of carbon atoms of the alkylene group is 3 or less.
  • the content of the maleimide resin (total of (A1) and (A2)) in (A) is based on the total solid content of (A) (that is, the non-volatile content of (A) excluding the solvent). 100% by mass) is preferably 60% by mass or more, more preferably 65% by mass or more, and particularly preferably 70% by mass or more.
  • the upper limit of the content of the maleimide resin in (A) is preferably 97% by mass or less, more preferably 95% by mass or less, based on the total solid content of (A), and 92.5% by mass. % by mass or less is more preferable.
  • the content of the maleimide resin in (A) is within such a range, the heat resistance of the resin sheet according to the present embodiment after curing can be further improved.
  • the (A) resin component contained in the resin composition in the present embodiment further contains (A3) an allyl resin.
  • the allyl resin (hereinafter sometimes simply referred to as "(A3)") is preferably liquid at room temperature. (A) When the resin component contains an allyl resin, it becomes easier to improve the peel strength of the resin sheet after curing while lowering the reaction temperature of the resin sheet according to the present embodiment.
  • the mass ratio of the total amount (A1+A2) of maleimide resin to (A3) allyl resin is preferably 1.5 or more, and 3 or more. is more preferable, and 5 or more is particularly preferable. Further, when the mass ratio (total amount of maleimide resin (A1+A2)/(A3)) is within the above range, the complex viscosity ⁇ of the resin sheet is appropriately adjusted, and the fluidity of the resin sheet when applied to the adherend is is ensured, the heat resistance of the resin sheet after curing is further improved.
  • the mass ratio (total amount of maleimide resin (A1+A2)/(A3)) is within the above range, bleeding out of the allyl resin from the resin sheet is also suppressed.
  • the upper limit of the mass ratio (total amount of maleimide resin (A1+A2)/(A3)) is not particularly limited.
  • the mass ratio (total amount of maleimide resin (A1+A2)/(A3)) may be 50 or less, preferably 25 or less, more preferably 15 or less, and 10 or less. Especially preferred.
  • (A3) allyl resin in the present embodiment is not particularly limited as long as it is a resin having an allyl group.
  • (A3) allyl resin in the present embodiment is preferably an allyl resin containing two or more allyl groups in one molecule, for example.
  • (A3) allyl resin preferably has an aromatic ring.
  • the allyl group in the (A3) allyl resin is preferably directly bonded to an aromatic ring.
  • this (A3) allyl resin has a hydroxy group, and this hydroxy group is directly bonded to the aromatic ring.
  • Examples of the allyl resin in this embodiment include those represented by the following general formula (11).
  • R 9 and R 10 are each independently an alkyl group, preferably an alkyl group having 1 to 10 carbon atoms, more preferably an alkyl group having 1 to 4 carbon atoms. More preferably, it is an alkyl group selected from the group consisting of a methyl group and an ethyl group.
  • n12 is 1 or more and 4 or less, preferably 1 or more and 3 or less, and more preferably 1 or more and 2 or less.
  • the ratio of the component in which n12 is 1 is 90 mol % or more.
  • the (A3) allyl resin in the present embodiment is preferably an allylphenol resin represented by the general formula (11).
  • the compounds represented by the general formula (11) it is preferable to have a 4-hydroxyphenyl group having a hydroxy group at the 4-position of the phenyl group.
  • the compounds represented by the general formula (11) it is preferable to have an allyl group at the 3- or 5-position of the phenyl group.
  • the compounds represented by the general formula (11) it is preferable to have a hydroxy group at the ortho-position to the allyl group.
  • diallylbisphenol A (2,2-bis(3-allyl-4-hydroxyphenyl)propane) is particularly preferred.
  • the (A) resin component of the present embodiment includes (A1), (A2), and (A3) other than (A4) other resin components ( hereinafter, may be simply referred to as "(A4)").
  • Other resin components include thermosetting resins other than (A1), (A2), and (A3), thermoplastic resins, cross-linking agents, and the like.
  • thermosetting resin examples include phenol resin, epoxy resin, benzoxazine resin, cyanate resin, and melamine resin. These thermosetting resins can be used singly or in combination of two or more.
  • a thermosetting resin as (A4) By using a thermosetting resin as (A4), the peel strength after curing of the resin sheet can be further improved, and the heat resistance can be improved.
  • the resin component (A) preferably does not substantially contain an epoxy resin.
  • the thermoplastic resin is an aliphatic compound or It can be widely selected regardless of whether it is an aromatic compound.
  • the thermoplastic resin is, for example, preferably at least one resin selected from the group consisting of phenoxy resins, acrylic resins, methacrylic resins, polyester resins, urethane resins, and polyamideimide resins. More preferably, it is at least one resin selected from the group consisting of resins and polyamideimide resins.
  • the polyester resin is preferably a wholly aromatic polyester resin.
  • the polyamide-imide resin a rubber-modified polyamide-imide resin is preferable from the viewpoint of improving the flexibility of the resin sheet.
  • a thermoplastic resin can be used individually by 1 type or in combination of 2 or more types.
  • a bisphenol A skeleton (hereinafter, bisphenol A may be referred to as "BisA”), a bisphenol F skeleton (hereinafter, bisphenol F may be referred to as "BisF”), a biphenyl skeleton, and a naphthalene skeleton. It is preferably a phenoxy resin having one or more skeletons selected from the group consisting of, more preferably a phenoxy resin having a bisphenol A skeleton and a bisphenol F skeleton.
  • the weight average molecular weight (Mw) of the thermoplastic resin is preferably 10,000 or more and 1,000,000 or less, preferably 15,000 or more, from the viewpoint of facilitating adjustment of the complex viscosity of the resin sheet to a desired range. It is more preferably 800,000 or less, and even more preferably 20,000 or more and 500,000 or less.
  • the weight average molecular weight in this specification is a standard polystyrene equivalent value measured by a gel permeation chromatography (GPC) method.
  • thermoplastic resin When a thermoplastic resin is used as (A4) in the present embodiment, its content is based on the total solid content of the resin composition (that is, the total amount of non-volatile content of the resin composition excluding the solvent is 100% by mass. time), it is preferably 1.5% by mass or more, more preferably 2% by mass or more.
  • the upper limit of the content of the resin composition is preferably 50% by mass or less, more preferably 30% by mass or less, and particularly preferably 15% by mass or less.
  • the thermoplastic resin may have functional groups in order to have the function of bonding (A1), (A2), (A3), or other components. When the thermoplastic resin has a functional group in this way, it can have both thermoplasticity and thermosetting properties.
  • cross-linking agent examples include organic polyvalent isocyanate compounds.
  • a crosslinking agent can be used individually by 1 type or in combination of 2 or more types.
  • the resin sheet can be bonded with (A1), (A2), (A3) or other components to improve the handleability, sheet formability, and heat resistance of the resin sheet, or before curing the resin sheet. initial adhesion and cohesiveness can be adjusted.
  • organic polyvalent isocyanate compounds include aromatic polyvalent isocyanate compounds, aliphatic polyvalent isocyanate compounds, alicyclic polyvalent isocyanate compounds, trimers of these polyvalent isocyanate compounds, and these polyvalent isocyanate compounds. and a terminal isocyanate retane prepolymer obtained by reacting with a polyol compound.
  • organic polyisocyanate compounds include 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 1,3-xylylene diisocyanate, 1,4-xylylene diisocyanate, diphenylmethane- 4,4′-diisocyanate, diphenylmethane-2,4′-diisocyanate, 3-methyldiphenylmethane diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, dicyclohexylmethane-4,4′-diisocyanate, dicyclohexylmethane-2,4′-diisocyanate, and lysine isocyanate and the like.
  • An organic polyvalent isocyanate compound can be used individually by 1 type or in combination of 2 or more types.
  • the content of the cross-linking agent is 0.01 parts by mass or more with respect to 100 parts by mass of the total amount of (A1), (A2), and (A3). is preferred, and 0.1 part by mass or more is more preferred.
  • the upper limit of the content of the cross-linking agent is preferably 12 parts by mass or less, more preferably 10 parts by mass or less.
  • the content of the resin component (A) in the resin composition is based on the total solid content of the resin composition (that is, when the total nonvolatile content of the resin composition excluding the solvent is 100% by mass ), preferably at least 2% by mass, more preferably at least 5% by mass, and particularly preferably at least 10% by mass.
  • the upper limit of the content of the resin component (A) is preferably 75% by mass or less, more preferably 60% by mass or less, and particularly preferably 40% by mass or less.
  • the resin composition preferably further contains (B) an adhesion imparting agent (hereinafter sometimes simply referred to as “(B)”).
  • This (B) adhesion-imparting agent can further improve the peel strength of the cured resin composition.
  • adhesion promoter include (B1) a compound having a triazine skeleton and (B2) a coupling agent.
  • (B1) Compound Having a Triazine Skeleton
  • (B1) is preferably a compound having a basic group and a triazine skeleton in one molecule, and a compound having a nitrogen-containing heterocyclic ring and a triazine skeleton in one molecule. and preferably a compound having a triazine skeleton and an imidazole structure in one molecule.
  • Examples of compounds having a triazine skeleton and an imidazole structure include compounds represented by the following general formula (12).
  • R 11 and R 12 are each independently a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, a hydroxymethyl group, or a phenyl group, and a hydrogen atom or 1 or more carbon atoms.
  • An alkyl group of 10 or less is preferable, and a hydrogen atom or an alkyl group of 1 to 3 carbon atoms is more preferable.
  • R 13 is a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, a phenyl group, or an allyl group, preferably an alkyl group having 1 to 10 carbon atoms, and an alkyl group having 1 to 3 carbon atoms is more preferable.
  • L 6 is an alkylene group having 1 to 5 carbon atoms, preferably an alkylene group having 2 to 4 carbon atoms, and more preferably an ethylene group.
  • imidazole compound having a triazine skeleton in the present embodiment examples include 2,4-diamino-6-[2-(2-methyl-1-imidazolyl)ethyl]-1,3,5-triazine, 2 ,4-diamino-6-[2-(2-ethyl-4-methyl-1-imidazolyl)ethyl]-1,3,5-triazine and 2,4-diamino-6-[2-(2-undecyl -1-imidazolyl)ethyl]-1,3,5-triazine and the like.
  • 2,4-diamino-6-[2-(2-methyl-1-imidazolyl)ethyl]-1,3,5 is preferred from the viewpoint of the peel strength and reaction temperature of the resin composition and resin sheet.
  • (B2) Coupling agent (B2) Coupling agent (hereinafter sometimes simply referred to as "(B2)") is preferably the following compound.
  • the coupling agent preferably has a group that reacts with the functional group of the compound contained in the resin component (A).
  • the use of a coupling agent improves the peel strength between the cured resin sheet and the adherend.
  • silane-based (silane coupling agent) is preferable because of its ease of handling.
  • Coupling agents can be used singly or in combination of two or more. Examples of the silane coupling agent include a silane coupling agent having an amino group, a silane coupling agent having a mercapto group, and a silane coupling agent having an epoxy group.
  • Silane coupling agents having an amino group include 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-aminopropyldimethoxymethylsilane, 3-aminopropyldiethoxymethylsilane, [3-(N, N-dimethylamino)propyl]trimethoxysilane, [3-(phenylamino)propyl]trimethoxysilane and the like.
  • Silane coupling agents having a mercapto group include 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyltriethoxysilane, 3-mercaptopropyldimethoxymethylsilane and the like.
  • Silane coupling agents having an epoxy group include 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropylmethyldiethoxy silane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, and the like.
  • a silane coupling agent having an epoxy group is more preferable, and 3-glycidoxypropyltrimethoxysilane is even more preferable, from the viewpoint of the peel strength of the resin composition and the resin sheet.
  • the adhesion-imparting agent preferably has a total content of (B) of 0.1 parts by mass or more with respect to a total content of 100 parts by mass of (A) and (B), and 0.5 parts by mass. It is more preferably 1.0 parts by mass or more, and even more preferably 1.0 parts by mass or more. Also, it is preferably 15 parts by mass or less, more preferably 12 parts by mass or less, and even more preferably 8 parts by mass or less. With such a range, the peel strength between the cured product of the resin sheet and the adherend is improved.
  • Adhesion-imparting agent is more preferably a combination of (B1) a compound having a triazine skeleton and (B2) a coupling agent. The combined use can further improve the peel strength of the resin composition after curing.
  • the content of (B1) is 0.1 parts by mass with respect to the total content of (A) and (B) of 100 parts by mass. parts by mass or more, more preferably 0.5 parts by mass or more, and even more preferably 1.0 parts by mass or more. Also, it is preferably 15 parts by mass or less, more preferably 12 parts by mass or less, and even more preferably 8 parts by mass or less. With such a range, the peel strength between the cured product of the resin sheet and the adherend is improved.
  • the content of (B2) is 0.05 parts by mass or more with respect to the total content of 100 parts by mass of (A) and (B). is preferably 0.10 parts by mass or more, and even more preferably 0.50 parts by mass or more. Also, it is preferably 10 parts by mass or less, more preferably 8 parts by mass or less, and even more preferably 5 parts by mass or less. With such a range, the peel strength between the cured product of the resin sheet and the adherend is improved.
  • the resin composition may contain (C) an inorganic filler (hereinafter sometimes simply referred to as "(C)”) in addition to (A) and (B). preferable.
  • This (C) can improve at least one of the thermal properties and mechanical properties of the resin composition.
  • Inorganic fillers include silica fillers, alumina fillers, boron nitride fillers, polytetrafluoroethylene fillers, and the like. Among these, silica filler is preferable.
  • Silica fillers include, for example, fused silica and spherical silica.
  • An inorganic filler can be used individually by 1 type or in combination of 2 or more types. In addition, (C) the inorganic filler may be surface-treated.
  • the average particle size of the inorganic filler is not particularly limited.
  • the average particle diameter of (C) is preferably 0.1 nm or more, more preferably 10 nm or more, and particularly preferably 1 ⁇ m or more.
  • the upper limit of the average particle diameter of (C) is preferably 100 ⁇ m or less, more preferably 10 ⁇ m or less, and particularly preferably 5 ⁇ m or less.
  • the average particle size of (C) is a value measured with a laser diffraction particle size distribution analyzer.
  • the content of the inorganic filler (C) in the resin composition is 10 mass based on the total solid content of the resin composition (that is, when the total non-volatile content of the resin composition excluding the solvent is 100 mass%). % or more, more preferably 20 mass % or more, still more preferably 40 mass % or more, and particularly preferably 60 mass % or more.
  • the upper limit of the content of (C) is preferably 90% by mass or less, more preferably 85% by mass or less, and even more preferably 80% by mass or less.
  • the resin composition when the resin composition contains a resin component, it may further contain (D) a curing catalyst as long as the object of the present invention is not impaired.
  • a curing catalyst examples include imidazole-based curing catalysts, amine-based curing catalysts, phosphorus-based curing catalysts, triazole-based curing catalysts, thiazole-based curing catalysts, radical polymerization initiators, and the like.
  • imidazole curing catalysts include 2-methylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 2-ethyl-4-methylimidazole, 1-benzyl-2-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 1-benzyl-2-phenylimidazole, 1,2-dimethylimidazole, 1-cyanoethyl-2-methylimidazole, 1-cyanoethyl-2-ethyl-4-methylimidazole, 1-cyanoethyl -2-undecylimidazole, 1-cyanoethyl-2-phenylimidazole, 2-phenyl-4-methyl-5-hydroxymethylimidazole, and 2-phenyl-4,5-di(hydroxymethyl)imidazole, etc.
  • amine curing catalysts include 1,8-diazabicyclo[5,4,0]undecene-7 (DBU), 1,4-diazabicyclo[2.2.2]octane, and N,N-dimethylbenzyl Amines include tertiary amine compounds such as triethylamine.
  • phosphorus-based curing catalysts include triphenylphosphine, tributylphosphine, tri(p-methylphenyl)phosphine, and tri(nonylphenyl)phosphine.
  • triazole-based curing catalysts include benzotriazole-based compounds.
  • thiazole-based curing catalysts include benzothiazole-based compounds.
  • radical polymerization initiators include peroxides and azo compounds.
  • (D) curing catalysts can be used singly or in combination of two or more.
  • the content thereof is preferably 15 parts by mass or less, more preferably 12 parts by mass or less, when the total content of (A) is 100 parts by mass. It is preferably 8 parts by mass or less, and particularly preferably 8 parts by mass or less.
  • the resin composition may further contain (E) other components as long as the object of the present invention is not impaired.
  • Other components are selected from the group consisting of, for example, coloring materials, antifoaming agents, leveling agents, ultraviolet absorbers, foaming agents, antioxidants, flame retardants, ion trapping agents, and ion trapping agents. At least one component is included.
  • These (E) other components can be used individually by 1 type or in combination of 2 or more types.
  • the content thereof is preferably 10 parts by mass, more preferably 5 parts by mass or less, when the total content of (A) is 100 parts by mass. preferable.
  • the resin composition when the resin sheet is formed by coating, the resin composition preferably contains a solvent.
  • Solvents include general solvents such as toluene, ethyl acetate, and methyl ethyl ketone, as well as cyclohexanone (boiling point: 155.6°C), dimethylformamide (boiling point: 153°C), dimethylsulfoxide (boiling point: 189.0°C), and ethylene.
  • High boiling point solvents such as glycol ethers (cellosolve) (boiling point: about 120 to 310° C.) and ortho-xylene (boiling point: 144.4° C.) can be used.
  • the resin sheet according to this embodiment is formed from the resin composition according to this embodiment described above.
  • it is possible to improve embedding properties while maintaining heat resistance. Therefore, for example, when a semiconductor element is sealed with a resin sheet, even if there is a gap in the structure in which the semiconductor element is arranged, it can be used to fill the gap.
  • the peel strength after thermosetting of the resin sheet according to the present embodiment is preferably 2.0 N/10 mm or more, more preferably 3.0 N/10 mm or more, and 4.0 N/10 mm or more. is more preferable, and 6.0 N/10 mm or more is particularly preferable.
  • the upper limit of the peel strength after thermosetting is preferably 50 N/10 mm or less, particularly preferably 40 N/10 mm or less. If the peel strength after thermosetting of the resin sheet according to the present embodiment is 2.0 N/10 mm or more, when the resin sheet is used as a sealing material, it maintains high adhesiveness to the adherend. It is possible.
  • the peel strength after thermosetting of the resin sheet according to the present embodiment is determined, for example, by selecting the components used in the resin composition, and preferably at least one selected from allyl resins and adhesion imparting agents is blended in the resin composition. However, it can be adjusted to the above range by adjusting the type and blending amount thereof.
  • the peel strength after thermosetting of the resin sheet according to the present embodiment is measured by a peeling test at a peel angle of 90 degrees between the thermosetting resin sheet and the adherend using the measurement method described later. sought by doing. Specifically, a test piece was prepared and a peeling test was performed as described in Examples.
  • the resin composition since the resin composition is formed into a sheet, it can be easily applied to an adherend, and especially when the adherend has a large area, it can be easily attached. If the resin composition is in the form of a sheet, it is preliminarily formed into a shape conforming to the shape after the sealing process, so that it can be supplied as a sealing material that maintains a certain degree of uniformity simply by applying it. Moreover, if the resin composition is in the form of a sheet, it is excellent in handleability because it lacks fluidity.
  • a conventionally known sheeting method can be adopted for the method of sheeting the resin composition, and is not particularly limited.
  • the solvent may be completely volatilized in the drying step after coating, or part of the solvent may remain in the resin sheet.
  • the resin sheet according to the present embodiment may be a strip-shaped sheet, or may be provided in a rolled state.
  • the resin sheet according to the present embodiment wound into a roll can be used by, for example, being unwound from the roll and cut into a desired size.
  • the thickness of the resin sheet according to this embodiment is, for example, preferably 10 ⁇ m or more, more preferably 20 ⁇ m or more. Also, the thickness is preferably 500 ⁇ m or less, more preferably 400 ⁇ m or less, and further preferably 300 ⁇ m or less.
  • the resin sheet according to this embodiment is preferably used for semiconductor elements. Specifically, the resin sheet according to the present embodiment is preferably used for encapsulating semiconductor elements. Also, the resin sheet according to the present embodiment is preferably used to interpose between a semiconductor element and another electronic component. Preferably, the semiconductor element is a power semiconductor element. Since the resin sheet according to the present embodiment has excellent heat resistance, it can be used to seal power semiconductor elements that are expected to operate at high temperatures of 200 ° C. or higher, or to be interposed between the power semiconductor elements and other electronic components. can be used for
  • the resin sheet according to the present embodiment is applied collectively to a plurality of semiconductor elements.
  • the resin sheet according to the present embodiment is applied to a structure in which a semiconductor element is arranged for each gap of a frame provided with a plurality of gaps, and the frame and the semiconductor element are collectively integrated. It can be used for a so-called panel level package, which is sealed by
  • the resin sheet according to the present embodiment is preferably used for encapsulating a semiconductor element using at least one of silicon carbide and gallium nitride.
  • the resin sheet according to the present embodiment is preferably used to interpose between a semiconductor element using at least one of silicon carbide and gallium nitride and another electronic component.
  • Other electronic components include, for example, printed wiring boards and lead frames. Since the upper limit of the operating temperature of a silicon semiconductor device is about 175° C., it is preferable to use a semiconductor device using at least one of silicon carbide and gallium nitride, which are capable of high-temperature operation, as the power semiconductor device.
  • the resin sheet according to the present embodiment has excellent heat resistance, it is possible to seal a semiconductor element using at least one of silicon carbide and gallium nitride, which is expected to operate at a high temperature of 200 ° C. or higher, or silicon carbide. and gallium nitride.
  • thermosetting conditions for the resin sheet according to this embodiment the heating temperature is preferably 50° C. or higher and 300° C. or lower, and preferably 100° C. or higher and 250° C. or lower.
  • the heating time is preferably 10 minutes or more and 10 hours or less, more preferably 20 minutes or more and 7 hours or less.
  • FIG. 1 shows a schematic cross-sectional view of a laminate 1 according to this embodiment.
  • the laminate 1 according to this embodiment includes a first release material 2, a second release material 4, and a resin sheet 3 provided between the first release material 2 and the second release material 4. have.
  • the resin sheet 3 is a resin sheet according to this embodiment.
  • the first release material 2 and the second release material 4 have releasability. It is preferable that there is a difference in The materials of the first release material 2 and the second release material 4 are not particularly limited.
  • the ratio (P2/P1) of the release force P2 of the second release material 4 to the release force P1 of the first release material 2 is 0.02 ⁇ P2/P1 ⁇ 1 or 1 ⁇ P2/P1 ⁇ 50. is preferred.
  • the first release material 2 and the second release material 4 may be, for example, a member having release properties in itself, a member subjected to a release treatment, or a member laminated with a release agent layer. may When the first release material 2 and the second release material 4 are not subjected to the release treatment, the material of the first release material 2 and the second release material 4 may be, for example, olefin resin, fluorine, Resin etc. are mentioned.
  • the first release material 2 and the second release material 4 can be release materials comprising a release substrate and a release agent layer formed on the release substrate. A release material comprising a release base material and a release agent layer facilitates handling. Further, the first release material 2 and the second release material 4 may have a release agent layer on only one side of the release substrate, or may have a release agent layer on both sides of the release substrate. good.
  • the release agent can be formed, for example, by applying the release agent.
  • release substrates include paper substrates, laminated paper obtained by laminating a thermoplastic resin such as polyethylene on this paper substrate, and plastic films.
  • paper substrates include glassine paper, coated paper, and cast-coated paper.
  • plastic films include polyester films (eg, polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, etc.) and polyolefin films (eg, polypropylene, polyethylene, etc.). Among these, a polyester film is preferred.
  • Release agents include, for example, silicone-based release agents composed of silicone resins; long-chain alkyl group-containing compound-based release agents composed of compounds containing long-chain alkyl groups such as polyvinyl carbamate and alkylurea derivatives; Alkyd resin release agents composed of resins (e.g., non-convertible alkyd resins, convertible alkyd resins, etc.); polyethylene, etc.), propylene homopolymers having an isotactic structure or syndiotactic structure, and crystalline polypropylene resins such as propylene- ⁇ -olefin copolymers, etc.); Natural rubber , and synthetic rubbers (e.g., butadiene rubber, isoprene rubber, styrene-butadiene rubber, methyl methacrylate-butadiene rubber, acrylonitrile-butadiene rubber, etc.); Examples include various release agents such as acrylic resin release agents composed of acrylic resins such as copolymers, and these can be
  • the thicknesses of the first release material 2 and the second release material 4 are not particularly limited. It is usually 1 ⁇ m or more and 500 ⁇ m or less, preferably 3 ⁇ m or more and 100 ⁇ m or less.
  • the thickness of the release agent layer is not particularly limited. When a solution containing a release agent is applied to form a release agent layer, the thickness of the release agent layer is preferably 0.01 ⁇ m or more and 3 ⁇ m or less, more preferably 0.03 ⁇ m or more and 1 ⁇ m or less.
  • the manufacturing method of the laminate 1 is not particularly limited.
  • the laminate 1 is manufactured through the following steps. First, a resin composition containing a solvent is applied onto the first release material 2 to form a coating film. Next, this coating film is dried to form the resin sheet 3 . Next, the laminate 1 is obtained by bonding the resin sheet 3 and the second release material 4 together.
  • the resin sheet according to this embodiment can be suitably used for power semiconductor elements.
  • the semiconductor element is preferably a power semiconductor element.
  • Power semiconductor devices are also expected to operate at high temperatures of 200° C. or higher. Therefore, materials used in semiconductor devices having power semiconductor elements are required to have heat resistance. Since the resin sheet according to the present embodiment is excellent in heat resistance, it is suitably used for covering a power semiconductor element in a semiconductor device or interposing between the power semiconductor element and other components.
  • the resin sheet according to the present embodiment can be suitably used for semiconductor elements using one or more of silicon carbide and gallium nitride.
  • the semiconductor element is preferably a semiconductor element using one or more of silicon carbide and gallium nitride.
  • Semiconductor devices using at least one of silicon carbide and gallium nitride have characteristics different from those of silicon semiconductor devices. It is preferably used for the purpose of In these applications, attention is also paid to the heat resistance of a semiconductor element using one or more of silicon carbide and gallium nitride, and the resin sheet of the present embodiment has excellent heat resistance. It is preferably used in combination with a semiconductor device using one or more of the above.
  • a laminate having a first release material, a second release material, and a resin sheet provided between the first release material and the second release material has been described.
  • a laminate having a release material on only one surface of the resin sheet may be used.
  • the resin sheet of the present invention can also be used as an insulating material for circuit boards (e.g., rigid printed wiring board material, flexible wiring board material, and It can be used as an interlayer insulating material for build-up substrates, etc.), an adhesive film for build-up, an adhesive, and the like.
  • circuit boards e.g., rigid printed wiring board material, flexible wiring board material, and It can be used as an interlayer insulating material for build-up substrates, etc.
  • an adhesive film for build-up e.g., an adhesive, and the like.
  • Resin compositions according to Examples 1 to 5 and Comparative Example 1 were prepared by dissolving or dispersing each component in a solvent at the blending ratio (% by mass (percentage in terms of solid content)) shown in Table 1.
  • Table 1 shows the contents of (A), (B) and (C) in Examples and Comparative Examples.
  • the materials used for preparing the resin composition are as follows.
  • BMI-3000 long-chain alkyl type maleimide resin (maleimide resin represented by the general formula (5), Designer Molecules Inc. "BMI-3000", solid at a temperature of 25 ° C. )
  • BMI-1700 long-chain alkyl type maleimide resin (maleimide resin represented by the general formula (6), Designer Molecules Inc. "BMI-1700", liquid at a temperature of 25 ° C.)
  • BMI-1500 long-chain alkyl type maleimide resin (maleimide resin represented by the general formula (7), Designer Molecules Inc.
  • Second maleimide resin MIR-3000 a maleimide resin having a biphenyl group (a maleimide resin represented by the general formula (3), "MIR-3000” manufactured by Nippon Kayaku Co., Ltd.)
  • Allyl resin/DABPA diallyl bisphenol A ("DABPA” manufactured by Daiwa Kasei Kogyo Co., Ltd.)
  • Other resin components YX7200 BisA type phenoxy resin ("YX7200” manufactured by Mitsubishi Chemical Corporation)
  • Inorganic filler/silica filler silica filler dispersion (“SC2050-HLJ” manufactured by Admatechs Co., Ltd., average particle size 0.50 ⁇ m)
  • a release sheet 1 polyethylene terephthalate film provided with a release layer formed from an alkyd resin release agent, "PET38AL-5" manufactured by Lintec Corporation, thickness 38 ⁇ m
  • a varnish a coating solution in which each component of the resin composition is dissolved or dispersed in cyclohexanone, the solid content concentration is 60% by mass
  • the thickness of the resin composition after drying was 30 ⁇ m.
  • the resin composition after drying and the release sheet 2 as the second release material (polyethylene terephthalate film provided with a release layer formed from a silicone release agent, manufactured by Lintec Corporation "SP- PET 382150", thickness 38 ⁇ m) were bonded together to prepare a laminate in which the first release material, the resin sheet made of the resin composition, and the second release material were laminated in this order.
  • a copper-clad laminate (“MCL-E-705G” manufactured by Hitachi Chemical Co., Ltd., thickness 200 ⁇ m) was etched to obtain a substrate with markers (copper) formed near each vertex on both sides.
  • the substrate obtained in this manner was processed to form a square through-hole having a size of 4.56 mm ⁇ 4.56 mm, thereby producing a frame 5 as shown in FIG. 2A.
  • adhesive tape 6 (“ADWILL H-231F” manufactured by Lintec Co., Ltd.) is attached to one side 5 ⁇ of the frame 5, and then, as shown in FIG.
  • the mirror-polished surface of a square chip 7 (size 4.26 mm ⁇ 4.26 mm, thickness 200 ⁇ m), which is mirror-polished on the surface, is mounted with a mounting machine (“NM-EJM1D” manufactured by Panasonic Factory Solutions Co., Ltd.). equipped.
  • NM-EJM1D manufactured by Panasonic Factory Solutions Co., Ltd.
  • a resin sheet 3 (thickness 30 ⁇ m) from which the second release material has been removed is placed on the opposite surface 5 ⁇ of the frame 5, and a laminator (manufactured by Nikko Materials Co., Ltd., "V-130”) is used.
  • a lamination temperature of 130° C., an ultimate pressure of 100 Pa, and a time of 60 seconds.
  • the first release material of the resin sheet 3 is peeled off, and the sealed frame and chip 7 are brought into the state shown in FIG. 2C.
  • a resin sheet 3 thickness of 30 ⁇ m
  • the resin sheet 3 is thermally cured at a temperature of 200° C. for 4 hours.
  • one side 5 ⁇ of the frame 5 was sealed to obtain the state shown in FIG. 2E.
  • a dicing machine (“DFD6362” manufactured by Disco Co., Ltd.), as shown in FIG. Part 8 was obtained.
  • the package component 8 as a test piece, the following embeddability evaluation was performed.
  • a test piece was embedded in an acrylic resin, and the cross section of the central portion of the test piece was exposed by polishing.
  • the cross section was observed with a digital microscope ("VHX-5000" manufactured by Keyence Corporation).
  • the gap between the frame 5 and the chip 7 shown in FIG. 3 was observed.
  • the width w of the gap was 100 ⁇ m, and the thickness t of the chip 7 was 200 ⁇ m.
  • the digital image (JPEG format) of the obtained cross section is colored in red by using the image editing and processing software "GIMP" (free software), and the part embedded by the first sealing (see FIG. 2C) did.
  • the portion embedded by the first sealing is heat-cured twice, the color is different from that of the portion sealed by the second time, so that the portion can be distinguished.
  • the embedded area ratio (unit: %) of the colored portion was obtained when the gap portion between the frame 5 and the chip 7 was assumed to be 100% (where w ⁇ t is 100%).
  • the larger the embedding area ratio the better the embedding property.
  • the embedding properties were evaluated according to the following criteria. Table 1 shows the results obtained.
  • B The embedded area ratio is 60% or more and less than 90%.
  • F The embedded area ratio is less than 60%.
  • SYMBOLS 1 Laminate, 2... First release material, 3... Resin sheet, 4... Second release material, 5... Frame, 6... Adhesive tape, 7... Chip, 8... Package component, 5 ⁇ ... One side of frame, 5 ⁇ ... Opposite side of frame, w... Width of gap, t... Thickness of chip.

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Abstract

A resin sheet (1) formed from a resin composition containing a resin component (A), wherein the resin component (A) contains a first maleimide resin (A1), the first maleimide resin (A1) has two or more maleimide groups per molecule, a binding group that links at least a pair of the two maleimide groups has 4 or more methylene groups in the main chain, and the contained amount of the first maleimide resin (A1) is 30-58 mass% when the total amount of the resin component (A) in the resin composition is defined as 100 mass%.

Description

樹脂シートresin sheet
 本発明は、樹脂シートに関する。 The present invention relates to resin sheets.
 半導体に用いる樹脂シートに、シリカ等の無機フィラーを配合することが検討されている。特許文献1には、ポリエチレンテレフタレート等の支持体と、該支持体上に形成された樹脂組成物層と、該樹脂組成物層を保護するポリプロピレンフィルム等の保護フィルムとがこの順で積層された接着フィルムが開示されている。特許文献1に記載の樹脂組成物は、多官能エポキシ樹脂、硬化剤、フェノキシ樹脂、及び無機充填材を含有する。 The incorporation of inorganic fillers such as silica into resin sheets used for semiconductors is being considered. In Patent Document 1, a support such as polyethylene terephthalate, a resin composition layer formed on the support, and a protective film such as a polypropylene film for protecting the resin composition layer are laminated in this order. An adhesive film is disclosed. The resin composition described in Patent Document 1 contains a polyfunctional epoxy resin, a curing agent, a phenoxy resin, and an inorganic filler.
特開2010-168470号公報JP 2010-168470 A
 しかしながら、200℃以上の高温動作が想定されるパワー半導体素子に適用するにあたり、特許文献1に記載の樹脂組成物は、耐熱性が十分とはいえなかった。そこで、耐熱性向上のために、マレイミド樹脂を熱硬化性成分として用いることが検討されている。しかしながら、マレイミド樹脂を用いた熱硬化性の樹脂組成物を使用した場合に、半導体素子を封止する際の埋め込み性が不十分となる場合があることが分かった。 However, the resin composition described in Patent Document 1 cannot be said to have sufficient heat resistance when applied to power semiconductor devices that are expected to operate at high temperatures of 200°C or higher. Therefore, use of a maleimide resin as a thermosetting component has been studied in order to improve heat resistance. However, it has been found that when a thermosetting resin composition using a maleimide resin is used, the embedding property when encapsulating a semiconductor element may be insufficient.
 本発明は、埋め込み性を向上させることができる樹脂シートを提供することを目的とする。 An object of the present invention is to provide a resin sheet that can improve embedding properties.
 本発明の一態様によれば、(A)樹脂成分を含有する樹脂組成物から形成される樹脂シートであって、前記(A)樹脂成分が、(A1)第1のマレイミド樹脂を含有し、前記(A1)第1のマレイミド樹脂が、1分子中に2つ以上のマレイミド基を有し、少なくとも1対の2つのマレイミド基を連結する結合基が、主鎖に4つ以上のメチレン基を有するマレイミド樹脂であり、前記樹脂組成物の(A)樹脂成分の合計量を100質量%とした際の前記(A1)第1のマレイミド樹脂の含有量が、30質量%以上58質量%以下である、樹脂シートが提供される。 According to one aspect of the present invention, there is provided a resin sheet formed from a resin composition containing (A) a resin component, wherein the (A) resin component contains (A1) a first maleimide resin, The (A1) first maleimide resin has two or more maleimide groups in one molecule, and at least one pair of linking groups connecting two maleimide groups has four or more methylene groups in the main chain. and the content of the (A1) first maleimide resin is 30% by mass or more and 58% by mass or less when the total amount of the (A) resin component of the resin composition is 100% by mass. A resin sheet is provided.
 本発明の一態様に係る樹脂シートにおいて、前記(A)樹脂成分が、さらに(A2)第2のマレイミド樹脂を含有し、前記(A2)第2のマレイミド樹脂が、(A1)第1のマレイミド樹脂とは化学構造が異なるマレイミド樹脂であることが好ましい。 In the resin sheet according to one aspect of the present invention, the (A) resin component further contains (A2) a second maleimide resin, and the (A2) second maleimide resin is (A1) the first maleimide. It is preferably a maleimide resin that has a different chemical structure from the resin.
 本発明の一態様に係る樹脂シートにおいて、前記(A2)第2のマレイミド樹脂が、1分子中に2つ以上のマレイミド基及び2つ以上のフェニレン基を含むマレイミド樹脂であることが好ましい。 In the resin sheet according to one aspect of the present invention, the (A2) second maleimide resin is preferably a maleimide resin containing two or more maleimide groups and two or more phenylene groups in one molecule.
 本発明の一態様に係る樹脂シートにおいて、前記樹脂組成物が、さらに(B)密着性付与剤を含有することが好ましい。 In the resin sheet according to one aspect of the present invention, it is preferable that the resin composition further contains (B) an adhesion-imparting agent.
 本発明の一態様に係る樹脂シートにおいて、前記(B)密着性付与剤が、(B1)トリアジン骨格を有する化合物を含有することが好ましい。 In the resin sheet according to one aspect of the present invention, the (B) adhesion-imparting agent preferably contains (B1) a compound having a triazine skeleton.
 本発明の一態様に係る樹脂シートにおいて、前記(B1)トリアジン骨格を有する化合物が、1分子中に、塩基性基を有し、かつトリアジン骨格を有する化合物であることが好ましい。 In the resin sheet according to one aspect of the present invention, the (B1) compound having a triazine skeleton is preferably a compound having a basic group and a triazine skeleton in one molecule.
 本発明の一態様に係る樹脂シートにおいて、前記(B1)トリアジン骨格を有する化合物が、1分子中に、トリアジン骨格及びイミダゾール構造を有する化合物であることが好ましい。 In the resin sheet according to one aspect of the present invention, the (B1) compound having a triazine skeleton is preferably a compound having a triazine skeleton and an imidazole structure in one molecule.
 本発明の一態様に係る樹脂シートにおいて、前記(B)密着性付与剤が、(B2)カップリング剤を含有することが好ましい。 In the resin sheet according to one aspect of the present invention, the (B) adhesion-imparting agent preferably contains (B2) a coupling agent.
 本発明の一態様に係る樹脂シートにおいて、前記(A)樹脂成分が、さらに(A3)アリル樹脂を含有することが好ましい。 In the resin sheet according to one aspect of the present invention, the (A) resin component preferably further contains (A3) allyl resin.
 本発明の一態様に係る樹脂シートにおいて、前記樹脂シートが、間隙を埋め込むために用いられることが好ましい。 In the resin sheet according to one aspect of the present invention, the resin sheet is preferably used for filling gaps.
 本発明の一態様に係る樹脂シートにおいて、前記樹脂シートが、半導体素子を封止すること、或いは、半導体素子と他の電子部品との間に介在させることに用いられることが好ましい。 In the resin sheet according to one aspect of the present invention, it is preferable that the resin sheet is used for encapsulating a semiconductor element or interposing it between a semiconductor element and another electronic component.
 本発明の一態様に係る樹脂シートにおいて、前記樹脂シートが、複数の半導体チップを一括で封止するために用いられることが好ましい。 In the resin sheet according to one aspect of the present invention, it is preferable that the resin sheet is used for collectively encapsulating a plurality of semiconductor chips.
 本発明の一態様によれば、埋め込み性を向上させることができる樹脂シートを提供できる。 According to one aspect of the present invention, it is possible to provide a resin sheet that can improve embedding properties.
本発明の実施形態に係る積層体の断面概略図である。It is a cross-sectional schematic diagram of the laminated body which concerns on embodiment of this invention. 埋め込み性の試験片であるパッケージ部品の作製方法を説明するための図である。It is a figure for demonstrating the manufacturing method of the package component which is an embeddable test piece. 埋め込み性の試験片であるパッケージ部品の作製方法を説明するための図である。It is a figure for demonstrating the manufacturing method of the package component which is an embeddable test piece. 埋め込み性の試験片であるパッケージ部品の作製方法を説明するための図である。It is a figure for demonstrating the manufacturing method of the package component which is an embeddable test piece. 埋め込み性の試験片であるパッケージ部品の作製方法を説明するための図である。It is a figure for demonstrating the manufacturing method of the package component which is an embeddable test piece. 埋め込み性の試験片であるパッケージ部品の作製方法を説明するための図である。It is a figure for demonstrating the manufacturing method of the package component which is an embeddable test piece. 埋め込み性の試験片であるパッケージ部品の作製方法を説明するための図である。It is a figure for demonstrating the manufacturing method of the package component which is an embeddable test piece. 埋め込み性の試験片であるパッケージ部品を示す図であり、図3(a)が上面図であり、図3(b)が断面図である。It is a figure which shows the package component which is an embeddable test piece, Fig.3 (a) is a top view, FIG.3(b) is sectional drawing.
[樹脂組成物]
 まず、本実施形態に係る樹脂シートを形成するための樹脂組成物について説明する。
 本実施形態に係る樹脂組成物は、(A)樹脂成分を含有する。本実施形態に係る(A)樹脂成分は、(A1)第1のマレイミド樹脂を含有する。
[Resin composition]
First, the resin composition for forming the resin sheet according to this embodiment will be described.
The resin composition according to the present embodiment contains (A) a resin component. The (A) resin component according to the present embodiment contains (A1) a first maleimide resin.
((A)樹脂成分)
 (A)樹脂成分(以下、単に「(A)」と称する場合がある)は、弾性率又はガラス転移点等の樹脂組成物の物性を制御する性質を有する。本実施形態における(A)樹脂成分は、前述のとおり、(A1)第1のマレイミド樹脂(以下、単に「(A1)」と称する場合がある)を含有する。
((A) resin component)
(A) The resin component (hereinafter sometimes simply referred to as "(A)") has the property of controlling physical properties of the resin composition such as elastic modulus or glass transition point. As described above, the (A) resin component in the present embodiment contains (A1) the first maleimide resin (hereinafter sometimes simply referred to as "(A1)").
(A1)第1のマレイミド樹脂
 本実施形態における(A1)第1のマレイミド樹脂は、1分子中に2つ以上のマレイミド基を有し、少なくとも1対の2つのマレイミド基を連結する結合基が、主鎖に4つ以上のメチレン基を有するマレイミド樹脂である。
 ここで、2つのマレイミド基を連結する結合基は、硬化物の柔軟性の観点から、主鎖に6つ以上のメチレン基を有することが好ましく、主鎖に8つ以上のメチレン基を有することがより好ましく、主鎖に10以上のメチレン基を有することが特に好ましい。また、これらのメチレン基は、連結して、炭素数4以上のアルキレン基となっていることがより好ましい。このアルキレン基において、少なくとも1つの-CH-は、-CH-O-又は-O-CH-で置き換えられていてもよい。
 また、2つのマレイミド基を連結する結合基は、硬化物の柔軟性の観点から、1つ以上の側鎖を有することが好ましい。この側鎖としては、アルキル基及びアルコキシ基等が挙げられる。さらに、2つ以上の側鎖がある場合には、側鎖同士が結合して、脂環構造を形成していてもよい。
(A1) First maleimide resin (A1) The first maleimide resin in the present embodiment has two or more maleimide groups in one molecule, and at least one pair of bonding groups connecting two maleimide groups is , is a maleimide resin having 4 or more methylene groups in the main chain.
Here, the linking group that connects the two maleimide groups preferably has 6 or more methylene groups in the main chain from the viewpoint of the flexibility of the cured product, and preferably has 8 or more methylene groups in the main chain. is more preferable, and having 10 or more methylene groups in the main chain is particularly preferable. Moreover, these methylene groups are more preferably linked to form an alkylene group having 4 or more carbon atoms. In this alkylene group, at least one —CH 2 — may be replaced with —CH 2 —O— or —O—CH 2 —.
Moreover, the linking group that links the two maleimide groups preferably has one or more side chains from the viewpoint of the flexibility of the cured product. This side chain includes an alkyl group, an alkoxy group, and the like. Furthermore, when there are two or more side chains, the side chains may bond together to form an alicyclic structure.
 この(A1)の使用により、樹脂シートの耐熱性を向上させつつ、埋め込み性も向上できる。また、(A1)は他のマレイミド樹脂を用いた場合の相溶性も高い。 By using (A1), the heat resistance of the resin sheet can be improved, and the embedding property can also be improved. Further, (A1) has high compatibility with other maleimide resins.
 本実施形態における(A1)第1のマレイミド樹脂は、硬化物の柔軟性及び耐熱性の観点から、下記一般式(1)で表されることが好ましい。 The (A1) first maleimide resin in the present embodiment is preferably represented by the following general formula (1) from the viewpoint of the flexibility and heat resistance of the cured product.
Figure JPOXMLDOC01-appb-C000001
Figure JPOXMLDOC01-appb-C000001
 前記一般式(1)において、nは、0以上の整数であり、1以上10以下の整数であることが好ましく、1以上5以下の整数であることがより好ましい。また、nの平均値は、0.5以上5以下であることが好ましく、1以上2以下であることがより好ましい。
 L及びLは、それぞれ独立に、炭素数4以上の置換もしくは無置換のアルキレン基であり、このアルキレン基において、少なくとも1つの-CH-は、-CH-O-又は-O-CH-で置き換えられていてもよい。このアルキレン基の炭素数は、硬化物の柔軟性の観点から、6以上であることが好ましく、8以上であることがより好ましく、10以上30以下であることが特に好ましい。また、アルキレン基の水素が置換されている場合、置換基は、炭素数1以上14以下のアルキル基、又は炭素数1以上14以下のアルコキシ基である。さらに、これらの置換基同士は、結合して、脂環構造又は複素環構造を形成していてもよい。
 Xは、それぞれ独立に、炭素数4以上の置換もしくは無置換のアルキレン基(少なくとも1つの-CH-が-CH-O-又は-O-CH-で置き換えられているものを含む。)を有しない基であり、さらに、フタルイミド基を有する2価の基であることが好ましい。なお、フタルイミド基には、フタルイミドから誘導される基も含まれる。Xとして、具体的には、例えば、下記構造式(2)、下記一般式(3)又は下記一般式(4)で表される基が挙げられる。
In the general formula ( 1 ), n1 is an integer of 0 or more, preferably an integer of 1 or more and 10 or less, and more preferably an integer of 1 or more and 5 or less. The average value of n1 is preferably 0.5 or more and 5 or less, more preferably 1 or more and 2 or less.
L 1 and L 2 are each independently a substituted or unsubstituted alkylene group having 4 or more carbon atoms, and in this alkylene group, at least one —CH 2 — is —CH 2 —O— or —O— CH 2 — may be substituted. The number of carbon atoms in the alkylene group is preferably 6 or more, more preferably 8 or more, and particularly preferably 10 or more and 30 or less, from the viewpoint of the flexibility of the cured product. Further, when the hydrogen of the alkylene group is substituted, the substituent is an alkyl group having 1 to 14 carbon atoms or an alkoxy group having 1 to 14 carbon atoms. Furthermore, these substituents may combine to form an alicyclic structure or heterocyclic structure.
Each X 1 is independently a substituted or unsubstituted alkylene group having 4 or more carbon atoms (including those in which at least one —CH 2 — is replaced with —CH 2 —O— or —O—CH 2 — ) and more preferably a divalent group having a phthalimide group. The phthalimide group also includes groups derived from phthalimide. Specific examples of X 1 include groups represented by the following structural formula (2), the following general formula (3), or the following general formula (4).
Figure JPOXMLDOC01-appb-C000002
Figure JPOXMLDOC01-appb-C000002
Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000004
Figure JPOXMLDOC01-appb-C000004
 前記一般式(3)において、R及びRは、それぞれ独立に、水素、メチル基又はエチル基であり、メチル基であることが好ましい。
 本実施形態における前記一般式(1)で表されるマレイミド樹脂としては、具体的には、例えば、下記一般式(5)、下記一般式(6)又は下記一般式(7)で表される化合物が挙げられる。
In the general formula (3), R 1 and R 2 are each independently hydrogen, a methyl group or an ethyl group, preferably a methyl group.
Specifically, the maleimide resin represented by the general formula (1) in the present embodiment is represented by, for example, the following general formula (5), the following general formula (6), or the following general formula (7). compound.
Figure JPOXMLDOC01-appb-C000005
Figure JPOXMLDOC01-appb-C000005
Figure JPOXMLDOC01-appb-C000006
Figure JPOXMLDOC01-appb-C000006
Figure JPOXMLDOC01-appb-C000007
Figure JPOXMLDOC01-appb-C000007
 前記一般式(5)において、nは、1以上5以下の整数である。
 前記一般式(6)において、nは、1以上5以下の整数である。また、nの平均値は、1以上2以下である。
 前記一般式(7)において、nは、1以上5以下の整数である。また、nの平均値は、1以上2以下である。
 前記一般式(5)で表されるマレイミド樹脂の製品としては、Designer Molecules Inc.社製の「BMI-3000」等が挙げられる。
 前記一般式(6)で表されるマレイミド樹脂の製品としては、Designer Molecules Inc.社製の「BMI-1700」等が挙げられる。
 前記一般式(7)で表されるマレイミド樹脂の製品としては、Designer Molecules Inc.社製の「BMI-1500」等が挙げられる。
In the general formula (5), n2 is an integer of 1 or more and 5 or less.
In the general formula (6), n3 is an integer of 1 or more and 5 or less. Moreover, the average value of n is 1 or more and 2 or less.
In the general formula (7), n4 is an integer of 1 or more and 5 or less. Moreover, the average value of n is 1 or more and 2 or less.
As a product of the maleimide resin represented by the general formula (5), Designer Molecules Inc. and "BMI-3000" manufactured by the company.
As a product of the maleimide resin represented by the general formula (6), Designer Molecules Inc. and "BMI-1700" manufactured by the company.
As a product of the maleimide resin represented by the general formula (7), Designer Molecules Inc. and "BMI-1500" manufactured by the company.
 本実施形態において、(A1)第1のマレイミド樹脂の含有量は、樹脂組成物の(A)樹脂成分の合計量を100質量%とした際の、前記(A1)第1のマレイミド樹脂の含有量が、30質量%以上58質量%以下であることが必要である。(A1)の含有量が前記範囲内であれば、樹脂シートの耐熱性を向上させつつ、埋め込み性も向上できる。また、同様の観点から、(A1)の含有量の下限値は、33質量%以上であることが好ましく、40質量%以上であることがより好ましく、45質量%以上であることがさらに好ましく、また(A1)の含有量の上限値は、56質量%以下であることが好ましい。 In the present embodiment, the content of the (A1) first maleimide resin is the content of the (A1) first maleimide resin when the total amount of the (A) resin component of the resin composition is 100% by mass. The amount should be 30% by mass or more and 58% by mass or less. If the content of (A1) is within the above range, the heat resistance of the resin sheet can be improved, and the embedding property can also be improved. From the same viewpoint, the lower limit of the content of (A1) is preferably 33% by mass or more, more preferably 40% by mass or more, and further preferably 45% by mass or more, Moreover, the upper limit of the content of (A1) is preferably 56% by mass or less.
(A2)第2のマレイミド樹脂
 本実施形態における樹脂組成物が含有する(A)樹脂成分は、樹脂シートの硬化物の250℃における貯蔵弾性率E’を上昇させる観点から、さらに(A2)として前記(A1)第1のマレイミド樹脂とは化学構造が異なる第2のマレイミド樹脂を含有していてもよい。本実施形態における(A2)第2のマレイミド樹脂(以下、単に「(A2)」と称する場合がある)は、前記(A1)第1のマレイミド樹脂とは化学構造が異なるものであり、かつ1分子中に2つ以上のマレイミド基を含むマレイミド樹脂であれば、特に限定されない。すなわち、(A2)第2のマレイミド樹脂は、1分子中に2つ以上のマレイミド基を有し、いずれの2つのマレイミド基を連結する結合基も、主鎖に4つ以上のメチレン基を有しないマレイミド樹脂である。樹脂シートが(A2)を含有することで、樹脂シートの硬化後の凝集性が向上する。このため、硬化後の樹脂シートの凝集破壊に起因した接着性低下を防止することができる。
(A2) Second maleimide resin The (A) resin component contained in the resin composition in the present embodiment further includes (A2) from the viewpoint of increasing the storage elastic modulus E′ of the cured product of the resin sheet at 250°C. A second maleimide resin having a chemical structure different from that of the (A1) first maleimide resin may be contained. The (A2) second maleimide resin (hereinafter sometimes simply referred to as “(A2)”) in the present embodiment has a chemical structure different from that of the (A1) first maleimide resin, and There is no particular limitation as long as it is a maleimide resin containing two or more maleimide groups in the molecule. That is, (A2) the second maleimide resin has two or more maleimide groups in one molecule, and the linking group connecting any two maleimide groups has four or more methylene groups in the main chain. It is a maleimide resin that does not By including (A2) in the resin sheet, the cohesiveness of the resin sheet after curing is improved. Therefore, it is possible to prevent a decrease in adhesiveness due to cohesive failure of the cured resin sheet.
 本実施形態における(A2)第2のマレイミド樹脂は、耐熱性の観点から、例えば、ベンゼン環を含むことが好ましく、ベンゼン環にマレイミド基が連結した構造を含むことがより好ましい。また、マレイミド化合物は、ベンゼン環にマレイミド基が連結した構造体を2つ以上備えていることが好ましい。 From the viewpoint of heat resistance, the (A2) second maleimide resin in the present embodiment preferably contains, for example, a benzene ring, and more preferably contains a structure in which a maleimide group is linked to the benzene ring. Moreover, the maleimide compound preferably has two or more structures in which a maleimide group is linked to a benzene ring.
 本実施形態における(A2)第2のマレイミド樹脂は、1分子中に2つ以上のマレイミド基及び2つ以上のフェニレン基を含むことが好ましく、1分子中に2つ以上のマレイミド基及び1つ以上のビフェニル骨格を含むマレイミド樹脂(以下、単に「ビフェニルマレイミド樹脂」と称する場合がある)であることが好ましい。 The (A2) second maleimide resin in the present embodiment preferably contains two or more maleimide groups and two or more phenylene groups in one molecule, and two or more maleimide groups and one maleimide group in one molecule. A maleimide resin containing the above biphenyl skeleton (hereinafter sometimes simply referred to as "biphenylmaleimide resin") is preferable.
 本実施形態における(A2)第2のマレイミド樹脂は、耐熱性及び接着性の観点から、下記一般式(8)で表されることが好ましい。 The (A2) second maleimide resin in the present embodiment is preferably represented by the following general formula (8) from the viewpoint of heat resistance and adhesiveness.
Figure JPOXMLDOC01-appb-C000008
Figure JPOXMLDOC01-appb-C000008
 前記一般式(8)において、n及びnは、それぞれ独立に、1以上2以下の整数であり、1であることがより好ましい。ただし、n及びnの合計は、3以下である。
 R及びRは、それぞれ独立に、炭素数1以上6以下のアルキル基であり、炭素数1以上3以下のアルキル基であることが好ましく、メチル基であることがより好ましい。複数のRは、互いに同一であるか又は異なる。複数のRは、互いに同一であるか又は異なる。
 n及びnは、それぞれ独立に、0以上4以下の整数であり、0以上2以下の整数であることが好ましく、0であることがより好ましい。
 nは、1以上の整数であり、nの平均値は、1以上10以下であることが好ましく、1以上5以下であることがより好ましく、1以上3以下であることがさらに好ましい。
In the general formula (8), n5 and n6 are each independently an integer of 1 or more and 2 or less, and 1 is more preferable. However, the sum of n5 and n6 is 3 or less.
R 3 and R 4 are each independently an alkyl group having 1 to 6 carbon atoms, preferably an alkyl group having 1 to 3 carbon atoms, and more preferably a methyl group. A plurality of R3's are the same or different from each other. Plural R 4s are the same or different from each other.
n7 and n8 are each independently an integer of 0 or more and 4 or less, preferably an integer of 0 or more and 2 or less, and more preferably 0.
n9 is an integer of 1 or more, and the average value of n9 is preferably 1 or more and 10 or less, more preferably 1 or more and 5 or less, and even more preferably 1 or more and 3 or less.
 本実施形態における前記一般式(8)で表されるマレイミド樹脂としては、例えば下記一般式(9)で表される化合物が挙げられる。 Examples of the maleimide resin represented by the general formula (8) in the present embodiment include compounds represented by the following general formula (9).
Figure JPOXMLDOC01-appb-C000009
Figure JPOXMLDOC01-appb-C000009
 前記一般式(9)において、nは前記一般式(8)のnと同様である。
 前記一般式(9)で表されるマレイミド樹脂の製品としては、日本化薬株式会社製の「MIR-3000」等が挙げられる。
In the general formula ( 9 ), n9 is the same as n9 in the general formula (8).
Examples of the maleimide resin product represented by the general formula (9) include "MIR-3000" manufactured by Nippon Kayaku Co., Ltd., and the like.
 また、本実施形態における(A2)第2のマレイミド樹脂は、1分子中に2つ以上のマレイミド基及び2つ以上のフェニレン基を含むマレイミド樹脂であることも好ましい。溶剤への溶解性を高くし、シート形成性を向上させる観点から、フェニレン基上に置換基を有することが好ましい。置換基としては、例えば、メチル基、及びエチル基等のアルキル基、及びアルキレン基等が挙げられる。
 また、本実施形態における(A2)第2のマレイミド樹脂は、シート形成性の観点から、マレイミド基とフェニレン基との間にエーテル結合を有するマレイミド樹脂が好ましい。
Also, (A2) the second maleimide resin in the present embodiment is preferably a maleimide resin containing two or more maleimide groups and two or more phenylene groups in one molecule. From the viewpoint of increasing the solubility in a solvent and improving the sheet formability, it is preferable to have a substituent on the phenylene group. Examples of substituents include alkyl groups such as a methyl group and an ethyl group, and alkylene groups.
Moreover, the (A2) second maleimide resin in the present embodiment is preferably a maleimide resin having an ether bond between a maleimide group and a phenylene group from the viewpoint of sheet formability.
 前記1分子中に2つ以上のマレイミド基及び2つ以上のフェニレン基を含むマレイミド樹脂は、例えば、下記一般式(10)で表される。 The maleimide resin containing two or more maleimide groups and two or more phenylene groups in one molecule is represented by the following general formula (10), for example.
Figure JPOXMLDOC01-appb-C000010
Figure JPOXMLDOC01-appb-C000010
 前記一般式(10)において、R、R、R及びRは、それぞれ独立に、水素原子又は炭素数1以上6以下のアルキル基であり、Lは、炭素数1以上3以下のアルキレン基であり、L及びLは、それぞれ独立に、炭素数1以上2以下のアルキレン基又は炭素数6以上10以下のアリーレン基であり、n10及びn11は、それぞれ独立に0又は1である。ただし、L、L及びLのうち、アルキレン基であるものの炭素数の合計は、3以下である。 In the general formula (10), R 5 , R 6 , R 7 and R 8 are each independently a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, and L 3 is 1 to 3 carbon atoms. L 4 and L 5 are each independently an alkylene group having 1 to 2 carbon atoms or an arylene group having 6 to 10 carbon atoms, n 10 and n 11 are each independently 0 or 1. However, among L 3 , L 4 and L 5 , the total number of carbon atoms of the alkylene group is 3 or less.
 本実施形態において、(A)中のマレイミド樹脂((A1)及び(A2)の合計)の含有量は、(A)の固形分の全量基準(すなわち、溶媒を除く(A)の不揮発分の量を100質量%としたとき)で、60質量%以上であることが好ましく、65質量%以上であることがより好ましく、70質量%以上であることが特に好ましい。(A)中のマレイミド樹脂の含有量の上限値は、(A)の固形分の全量基準で、97質量%以下であることが好ましく、95質量%以下であることがより好ましく、92.5質量%以下であることがさらに好ましい。(A)中のマレイミド樹脂の含有量がこのような範囲にあることで、本実施形態に係る樹脂シートの硬化後の耐熱性を更に向上させることができる。 In the present embodiment, the content of the maleimide resin (total of (A1) and (A2)) in (A) is based on the total solid content of (A) (that is, the non-volatile content of (A) excluding the solvent). 100% by mass) is preferably 60% by mass or more, more preferably 65% by mass or more, and particularly preferably 70% by mass or more. The upper limit of the content of the maleimide resin in (A) is preferably 97% by mass or less, more preferably 95% by mass or less, based on the total solid content of (A), and 92.5% by mass. % by mass or less is more preferable. When the content of the maleimide resin in (A) is within such a range, the heat resistance of the resin sheet according to the present embodiment after curing can be further improved.
(A3)アリル樹脂
 本実施形態における樹脂組成物が含有する(A)樹脂成分は、さらに(A3)アリル樹脂を含有することが好ましい。(A3)アリル樹脂(以下、単に「(A3)」と称する場合がある)は、常温で液体であることが好ましい。(A)樹脂成分がアリル樹脂を含むことで、本実施形態に係る樹脂シートの反応温度を低下させつつ、樹脂シートの硬化後の剥離強度を向上させることがより容易となる。
(A3) Allyl resin It is preferable that the (A) resin component contained in the resin composition in the present embodiment further contains (A3) an allyl resin. (A3) The allyl resin (hereinafter sometimes simply referred to as "(A3)") is preferably liquid at room temperature. (A) When the resin component contains an allyl resin, it becomes easier to improve the peel strength of the resin sheet after curing while lowering the reaction temperature of the resin sheet according to the present embodiment.
 本実施形態において、マレイミド樹脂の合計量(A1+A2)の(A3)アリル樹脂に対する質量比(マレイミド樹脂の合計量(A1+A2)/(A3))が、1.5以上であることが好ましく、3以上であることがより好ましく、5以上であることが特に好ましい。
 また、質量比(マレイミド樹脂の合計量(A1+A2)/(A3))が上記範囲であれば、樹脂シートの複素粘度ηを適宜に調整し、被着体への適用時の樹脂シートの流動性を確保しつつ、樹脂シートの硬化後の耐熱性のさらなる向上が実現される。さらに、質量比(マレイミド樹脂の合計量(A1+A2)/(A3))が上記範囲であれば、樹脂シートからのアリル樹脂のブリードアウトも抑制される。なお、質量比(マレイミド樹脂の合計量(A1+A2)/(A3))の上限値は、特に制限されない。例えば、質量比(マレイミド樹脂の合計量(A1+A2)/(A3))が、50以下であればよく、25以下であることが好ましく、15以下であることがより好ましく、10以下であることが特に好ましい。
In the present embodiment, the mass ratio of the total amount (A1+A2) of maleimide resin to (A3) allyl resin (total amount of maleimide resin (A1+A2)/(A3)) is preferably 1.5 or more, and 3 or more. is more preferable, and 5 or more is particularly preferable.
Further, when the mass ratio (total amount of maleimide resin (A1+A2)/(A3)) is within the above range, the complex viscosity η of the resin sheet is appropriately adjusted, and the fluidity of the resin sheet when applied to the adherend is is ensured, the heat resistance of the resin sheet after curing is further improved. Furthermore, if the mass ratio (total amount of maleimide resin (A1+A2)/(A3)) is within the above range, bleeding out of the allyl resin from the resin sheet is also suppressed. The upper limit of the mass ratio (total amount of maleimide resin (A1+A2)/(A3)) is not particularly limited. For example, the mass ratio (total amount of maleimide resin (A1+A2)/(A3)) may be 50 or less, preferably 25 or less, more preferably 15 or less, and 10 or less. Especially preferred.
 本実施形態における(A3)アリル樹脂は、アリル基を有する樹脂であれば、特に限定されない。本実施形態における(A3)アリル樹脂は、例えば、1分子中に2つ以上のアリル基を含むアリル樹脂であることが好ましい。
 また、この(A3)アリル樹脂は、芳香環を有することが好ましい。さらに、この前記(A3)アリル樹脂におけるアリル基は、芳香環に直接結合していることが好ましい。また、この(A3)アリル樹脂は、ヒドロキシ基を有し、このヒドロキシ基が芳香環に直接結合していることが好ましい。
 本実施形態におけるアリル樹脂は、下記一般式(11)で表されるものが挙げられる。
(A3) allyl resin in the present embodiment is not particularly limited as long as it is a resin having an allyl group. (A3) allyl resin in the present embodiment is preferably an allyl resin containing two or more allyl groups in one molecule, for example.
In addition, (A3) allyl resin preferably has an aromatic ring. Furthermore, the allyl group in the (A3) allyl resin is preferably directly bonded to an aromatic ring. Moreover, it is preferable that this (A3) allyl resin has a hydroxy group, and this hydroxy group is directly bonded to the aromatic ring.
Examples of the allyl resin in this embodiment include those represented by the following general formula (11).
Figure JPOXMLDOC01-appb-C000011
Figure JPOXMLDOC01-appb-C000011
 前記一般式(11)において、R及びR10は、それぞれ独立に、アルキル基であり、炭素数1~10のアルキル基であることが好ましく、炭素数1~4のアルキル基であることがより好ましく、メチル基及びエチル基からなる群から選択されるアルキル基であることがさらに好ましい。
 前記一般式(11)において、n12は、1以上4以下であり、1以上3以下であることが好ましく、1以上2以下であることがより好ましい。また、前記一般式(14)で表されるアリル樹脂中において、n12が1である成分の比率が、90mol%以上であることが好ましい。
In the general formula (11), R 9 and R 10 are each independently an alkyl group, preferably an alkyl group having 1 to 10 carbon atoms, more preferably an alkyl group having 1 to 4 carbon atoms. More preferably, it is an alkyl group selected from the group consisting of a methyl group and an ethyl group.
In the general formula ( 11 ), n12 is 1 or more and 4 or less, preferably 1 or more and 3 or less, and more preferably 1 or more and 2 or less. Further, in the allyl resin represented by the general formula (14), it is preferable that the ratio of the component in which n12 is 1 is 90 mol % or more.
 本実施形態における(A3)アリル樹脂としては、前記一般式(11)で表されるアリルフェノール樹脂が好ましい。前記一般式(11)で表される化合物の中でも、フェニル基の4位にヒドロキシ基を有する4-ヒドロキシフェニル基を有していることが好ましい。また前記一般式(11)で表される化合物の中でも、フェニル基の3位又は5位にアリル基を有することが好ましい。また前記一般式(11)で表される化合物の中でも、アリル基のオルト位にヒドロキシ基を有することが好ましい。さらに前記一般式(11)で表される化合物の中でも、ジアリルビスフェノールA(2,2-ビス(3-アリル-4-ヒドロキシフェニル)プロパン)が特に好ましい。これらのアリル樹脂は、1種単独で、又は2種以上を組み合わせて用いることができる。 The (A3) allyl resin in the present embodiment is preferably an allylphenol resin represented by the general formula (11). Among the compounds represented by the general formula (11), it is preferable to have a 4-hydroxyphenyl group having a hydroxy group at the 4-position of the phenyl group. Among the compounds represented by the general formula (11), it is preferable to have an allyl group at the 3- or 5-position of the phenyl group. Among the compounds represented by the general formula (11), it is preferable to have a hydroxy group at the ortho-position to the allyl group. Among the compounds represented by the general formula (11), diallylbisphenol A (2,2-bis(3-allyl-4-hydroxyphenyl)propane) is particularly preferred. These allyl resins can be used singly or in combination of two or more.
 (A)樹脂成分として、前述の(A1)、(A2)、及び(A3)を用いることによって、加熱を受けると三次元網状化し、所望する物性を有する樹脂硬化物を得ることができる。 By using the above-described (A1), (A2), and (A3) as the (A) resin component, it is possible to obtain a cured resin material having desired physical properties by forming a three-dimensional network when heated.
(A4)その他の樹脂成分
 本実施形態の(A)樹脂成分は、本発明の目的を損なわない限りにおいて、(A1)、(A2)、及び(A3)以外に(A4)その他の樹脂成分(以下、単に「(A4)」と称する場合がある)を含有していてもよい。
 (A4)その他の樹脂成分としては、(A1)、(A2)、及び(A3)以外の熱硬化性樹脂、熱可塑性樹脂、又は架橋剤等が挙げられる。
 (A4)その他の樹脂成分を用いることで、樹脂シートの硬化後の剥離強度を向上させること、(A1)、(A2)、(A3)又はその他の成分と接合させて樹脂シートの耐熱性を向上させること、或いは、樹脂シートのハンドリング性、又はシート形成性を向上させることができる。
(A4) Other resin components The (A) resin component of the present embodiment includes (A1), (A2), and (A3) other than (A4) other resin components ( hereinafter, may be simply referred to as "(A4)").
(A4) Other resin components include thermosetting resins other than (A1), (A2), and (A3), thermoplastic resins, cross-linking agents, and the like.
(A4) The use of other resin components to improve the peel strength of the resin sheet after curing; Alternatively, the handleability of the resin sheet or the sheet formability can be improved.
 前記熱硬化性樹脂としては、例えば、フェノール樹脂、エポキシ樹脂、ベンゾオキサジン樹脂、シアネート樹脂、及びメラミン樹脂等が挙げられる。これらの熱硬化性樹脂は、1種単独で、又は2種以上を組み合わせて用いることができる。(A4)として熱硬化性樹脂を用いることにより、樹脂シートの硬化後の剥離強度をさらに向上させ、かつ耐熱性を向上することができる。ただし、高耐熱性の観点から、(A)樹脂成分は、エポキシ樹脂を実質的に含まないことが好ましい。 Examples of the thermosetting resin include phenol resin, epoxy resin, benzoxazine resin, cyanate resin, and melamine resin. These thermosetting resins can be used singly or in combination of two or more. By using a thermosetting resin as (A4), the peel strength after curing of the resin sheet can be further improved, and the heat resistance can be improved. However, from the viewpoint of high heat resistance, the resin component (A) preferably does not substantially contain an epoxy resin.
 前記熱可塑性樹脂としては、硬化前の樹脂シートの複素粘度を所望の範囲に調整し易くなり、樹脂シートのハンドリング性、及びシート形成性を向上させることを目的として、脂肪族化合物であるか、芳香族化合物であるかを問わず広く選定できる。熱可塑性樹脂は、例えば、フェノキシ樹脂、アクリル樹脂、メタクリル樹脂、ポリエステル樹脂、ウレタン樹脂、及びポリアミドイミド樹脂からなる群から選択される少なくともいずれかの樹脂であることが好ましく、耐熱性の観点からフェノキシ樹脂及びポリアミドイミド樹脂からなる群から選択される少なくともいずれかの樹脂であることがより好ましい。なお、ポリエステル樹脂は、全芳香族ポリエステル樹脂であることが好ましい。また、ポリアミドイミド樹脂としては、樹脂シートの柔軟性を向上させる観点から、ゴム変性のポリアミドイミド樹脂が好ましい。熱可塑性樹脂は、1種単独で、又は2種以上を組み合わせて用いることができる。 The thermoplastic resin is an aliphatic compound or It can be widely selected regardless of whether it is an aromatic compound. The thermoplastic resin is, for example, preferably at least one resin selected from the group consisting of phenoxy resins, acrylic resins, methacrylic resins, polyester resins, urethane resins, and polyamideimide resins. More preferably, it is at least one resin selected from the group consisting of resins and polyamideimide resins. Incidentally, the polyester resin is preferably a wholly aromatic polyester resin. As the polyamide-imide resin, a rubber-modified polyamide-imide resin is preferable from the viewpoint of improving the flexibility of the resin sheet. A thermoplastic resin can be used individually by 1 type or in combination of 2 or more types.
 フェノキシ樹脂としては、ビスフェノールA骨格(以下、ビスフェノールAを「BisA」と称する場合がある)、ビスフェノールF骨格(以下、ビスフェノールFを「BisF」と称する場合がある)、ビフェニル骨格、及びナフタレン骨格からなる群から選択される1種以上の骨格を有するフェノキシ樹脂であることが好ましく、ビスフェノールA骨格及びビスフェノールF骨格を有するフェノキシ樹脂であることがより好ましい。 As the phenoxy resin, a bisphenol A skeleton (hereinafter, bisphenol A may be referred to as "BisA"), a bisphenol F skeleton (hereinafter, bisphenol F may be referred to as "BisF"), a biphenyl skeleton, and a naphthalene skeleton. It is preferably a phenoxy resin having one or more skeletons selected from the group consisting of, more preferably a phenoxy resin having a bisphenol A skeleton and a bisphenol F skeleton.
 熱可塑性樹脂の重量平均分子量(Mw)は、樹脂シートの複素粘度を所望の範囲に調整し易くするという観点から、10,000以上1,000,000以下であることが好ましく、15,000以上800,000以下であることがより好ましく、20,000以上500,000以下であることがさらに好ましい。本明細書における重量平均分子量は、ゲル・パーミエーション・クロマトグラフィー(Gel Permeation Chromatography;GPC)法により測定される標準ポリスチレン換算値である。 The weight average molecular weight (Mw) of the thermoplastic resin is preferably 10,000 or more and 1,000,000 or less, preferably 15,000 or more, from the viewpoint of facilitating adjustment of the complex viscosity of the resin sheet to a desired range. It is more preferably 800,000 or less, and even more preferably 20,000 or more and 500,000 or less. The weight average molecular weight in this specification is a standard polystyrene equivalent value measured by a gel permeation chromatography (GPC) method.
 本実施形態において(A4)として熱可塑性樹脂を使用する場合、その含有量は、樹脂組成物の固形分の全量基準(すなわち、溶媒を除く樹脂組成物の不揮発分の全量を100質量%としたとき)で、1.5質量%以上であることが好ましく、2質量%以上であることがより好ましい。樹脂組成物の含有量の上限値は、50質量%以下であることが好ましく、30質量%以下であることがより好ましく、15質量%以下であることが特に好ましい。熱可塑性樹脂の含有量を上記範囲にすることで、造膜性を付与し、樹脂組成物をシート状に成形しやすくできる。
 熱可塑性樹脂は、(A1)、(A2)、(A3)、又はその他の成分を接合する機能を持たせるために、官能基を有していてもよい。このように熱可塑性樹脂が官能基を有する場合、熱可塑性を有しつつも、熱硬化性も併せて有することができる。
When a thermoplastic resin is used as (A4) in the present embodiment, its content is based on the total solid content of the resin composition (that is, the total amount of non-volatile content of the resin composition excluding the solvent is 100% by mass. time), it is preferably 1.5% by mass or more, more preferably 2% by mass or more. The upper limit of the content of the resin composition is preferably 50% by mass or less, more preferably 30% by mass or less, and particularly preferably 15% by mass or less. By setting the content of the thermoplastic resin in the above range, film-forming properties can be imparted, and the resin composition can be easily molded into a sheet.
The thermoplastic resin may have functional groups in order to have the function of bonding (A1), (A2), (A3), or other components. When the thermoplastic resin has a functional group in this way, it can have both thermoplasticity and thermosetting properties.
 前記の架橋剤としては、例えば、有機多価イソシアネート化合物等が挙げられる。架橋剤は、1種単独で、又は2種以上を組み合わせて用いることができる。架橋剤を用いることで、(A1)、(A2)、(A3)又はその他の成分と接合させて樹脂シートのハンドリング性、シート形成性、耐熱性を向上させること、或いは、樹脂シートの硬化前の初期接着性、及び凝集性を調節することができる。 Examples of the cross-linking agent include organic polyvalent isocyanate compounds. A crosslinking agent can be used individually by 1 type or in combination of 2 or more types. By using a cross-linking agent, the resin sheet can be bonded with (A1), (A2), (A3) or other components to improve the handleability, sheet formability, and heat resistance of the resin sheet, or before curing the resin sheet. initial adhesion and cohesiveness can be adjusted.
 有機多価イソシアネート化合物としては、例えば、芳香族多価イソシアネート化合物、脂肪族多価イソシアネート化合物、脂環族多価イソシアネート化合物、及びこれらの多価イソシアネート化合物の三量体、並びにこれら多価イソシアネート化合物とポリオール化合物とを反応させて得られる末端イソシアネートレタンプレポリマー等が挙げられる。
 有機多価イソシアネート化合物のさらに具体的な例としては、例えば、2,4-トリレンジイソシアネート、2,6-トリレンジイソシアネート、1,3-キシリレンジイソシアネート、1,4-キシリレンジイソシアネート、ジフェニルメタン-4,4’-ジイソシアネート、ジフェニルメタン-2,4’-ジイソシアネート、3-メチルジフェニルメタンジイソシアネート、ヘキサメチレンジイソシアネート、イソホロンジイソシアネート、ジシクロヘキシルメタン-4,4’-ジイソシアネート、ジシクロヘキシルメタン-2,4’-ジイソシアネート、及びリジンイソシアネート等が挙げられる。有機多価イソシアネート化合物は、1種単独で、又は2種以上を組み合わせて用いることができる。
Examples of organic polyvalent isocyanate compounds include aromatic polyvalent isocyanate compounds, aliphatic polyvalent isocyanate compounds, alicyclic polyvalent isocyanate compounds, trimers of these polyvalent isocyanate compounds, and these polyvalent isocyanate compounds. and a terminal isocyanate retane prepolymer obtained by reacting with a polyol compound.
Further specific examples of organic polyisocyanate compounds include 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 1,3-xylylene diisocyanate, 1,4-xylylene diisocyanate, diphenylmethane- 4,4′-diisocyanate, diphenylmethane-2,4′-diisocyanate, 3-methyldiphenylmethane diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, dicyclohexylmethane-4,4′-diisocyanate, dicyclohexylmethane-2,4′-diisocyanate, and lysine isocyanate and the like. An organic polyvalent isocyanate compound can be used individually by 1 type or in combination of 2 or more types.
 上記のような架橋剤を使用する場合、架橋剤の含有量は、前述の(A1)、(A2)、及び(A3)の合計量100質量部に対して0.01質量部以上であることが好ましく、0.1質量部以上であることがより好ましい。架橋剤の含有量の上限値は、12質量部以下であることが好ましく、10質量部以下であることがより好ましい。 When using the above-mentioned cross-linking agent, the content of the cross-linking agent is 0.01 parts by mass or more with respect to 100 parts by mass of the total amount of (A1), (A2), and (A3). is preferred, and 0.1 part by mass or more is more preferred. The upper limit of the content of the cross-linking agent is preferably 12 parts by mass or less, more preferably 10 parts by mass or less.
 本実施形態において、樹脂組成物中の(A)樹脂成分の含有量は、樹脂組成物の固形分の全量基準(すなわち、溶媒を除く樹脂組成物の不揮発分の全量を100質量%としたとき)で、2質量%以上であることが好ましく、5質量%以上であることがより好ましく、10質量%以上であることが特に好ましい。また、(A)樹脂成分の含有量の上限値は、75質量%以下であることが好ましく、60質量%以下であることがより好ましく、40質量%以下であることが特に好ましい。
 (A)樹脂成分の含有量が上記範囲内であることで、樹脂シートのハンドリング性、シート形状維持性、及び樹脂組成物の耐熱性が向上する。
In the present embodiment, the content of the resin component (A) in the resin composition is based on the total solid content of the resin composition (that is, when the total nonvolatile content of the resin composition excluding the solvent is 100% by mass ), preferably at least 2% by mass, more preferably at least 5% by mass, and particularly preferably at least 10% by mass. The upper limit of the content of the resin component (A) is preferably 75% by mass or less, more preferably 60% by mass or less, and particularly preferably 40% by mass or less.
(A) When the content of the resin component is within the above range, the handleability of the resin sheet, the sheet shape retention property, and the heat resistance of the resin composition are improved.
(B)密着性付与剤
 本実施形態において、樹脂組成物は、さらに(B)密着性付与剤(以下、単に「(B)」と称する場合がある)を含むことが好ましい。この(B)密着性付与剤により、樹脂組成物の硬化後の剥離強度をさらに向上できる。
 (B)密着性付与剤としては、例えば(B1)トリアジン骨格を有する化合物、又は(B2)カップリング剤が挙げられる。
(B) Adhesion Imparting Agent In the present embodiment, the resin composition preferably further contains (B) an adhesion imparting agent (hereinafter sometimes simply referred to as “(B)”). This (B) adhesion-imparting agent can further improve the peel strength of the cured resin composition.
Examples of the (B) adhesion promoter include (B1) a compound having a triazine skeleton and (B2) a coupling agent.
(B1)トリアジン骨格を有する化合物
 (B1)トリアジン骨格を有する化合物(以下、単に「(B1)」と称する場合がある)としては、次のような化合物であることが好ましい。すなわち、(B1)は、1分子中に、塩基性基を有し、かつトリアジン骨格を有する化合物であることが好ましく、1分子中に、含窒素複素環を有し、かつトリアジン骨格を有する化合物であることがより好ましく、1分子中に、トリアジン骨格及びイミダゾール構造を有する化合物であることが好ましい。
 トリアジン骨格及びイミダゾール構造を有する化合物としては、例えば、下記一般式(12)で表される化合物が挙げられる。
(B1) Compound Having a Triazine Skeleton As (B1) the compound having a triazine skeleton (hereinafter sometimes simply referred to as "(B1)"), the following compounds are preferred. That is, (B1) is preferably a compound having a basic group and a triazine skeleton in one molecule, and a compound having a nitrogen-containing heterocyclic ring and a triazine skeleton in one molecule. and preferably a compound having a triazine skeleton and an imidazole structure in one molecule.
Examples of compounds having a triazine skeleton and an imidazole structure include compounds represented by the following general formula (12).
Figure JPOXMLDOC01-appb-C000012
Figure JPOXMLDOC01-appb-C000012
 前記一般式(12)において、R11及びR12は、それぞれ独立に、水素原子、炭素数1以上20以下のアルキル基、ヒドロキシメチル基、又はフェニル基であり、水素原子、又は炭素数1以上10以下のアルキル基であることが好ましく、水素原子、又は炭素数1以上3以下のアルキル基であることがより好ましい。R13は、水素原子、炭素数1以上20以下のアルキル基、フェニル基、又はアリル基であり、炭素数1以上10以下のアルキル基であることが好ましく、炭素数1以上3以下のアルキル基であることがより好ましい。Lは、炭素数1以上5以下のアルキレン基であり、炭素数2以上4以下のアルキレン基であることが好ましく、エチレン基であることがより好ましい。 In the general formula (12), R 11 and R 12 are each independently a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, a hydroxymethyl group, or a phenyl group, and a hydrogen atom or 1 or more carbon atoms. An alkyl group of 10 or less is preferable, and a hydrogen atom or an alkyl group of 1 to 3 carbon atoms is more preferable. R 13 is a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, a phenyl group, or an allyl group, preferably an alkyl group having 1 to 10 carbon atoms, and an alkyl group having 1 to 3 carbon atoms is more preferable. L 6 is an alkylene group having 1 to 5 carbon atoms, preferably an alkylene group having 2 to 4 carbon atoms, and more preferably an ethylene group.
 本実施形態におけるトリアジン骨格を有するイミダゾール化合物としては、具体的には、2,4-ジアミノ-6-[2-(2-メチル-1-イミダゾリル)エチル]-1,3,5-トリアジン、2,4-ジアミノ-6-[2-(2-エチル-4-メチル-1-イミダゾリル)エチル]-1,3,5-トリアジン、及び2,4-ジアミノ-6-[2-(2-ウンデシル-1-イミダゾリル)エチル]-1,3,5-トリアジン等が挙げられる。これらの化合物の中でも、樹脂組成物及び樹脂シートの剥離強度及び反応温度の観点から、2,4-ジアミノ-6-[2-(2-メチル-1-イミダゾリル)エチル]-1,3,5-トリアジン、又は2,4-ジアミノ-6-[2-(2-エチル-4-メチル-1-イミダゾリル)エチル]-1,3,5-トリアジンが好ましい。 Specific examples of the imidazole compound having a triazine skeleton in the present embodiment include 2,4-diamino-6-[2-(2-methyl-1-imidazolyl)ethyl]-1,3,5-triazine, 2 ,4-diamino-6-[2-(2-ethyl-4-methyl-1-imidazolyl)ethyl]-1,3,5-triazine and 2,4-diamino-6-[2-(2-undecyl -1-imidazolyl)ethyl]-1,3,5-triazine and the like. Among these compounds, 2,4-diamino-6-[2-(2-methyl-1-imidazolyl)ethyl]-1,3,5 is preferred from the viewpoint of the peel strength and reaction temperature of the resin composition and resin sheet. -triazine, or 2,4-diamino-6-[2-(2-ethyl-4-methyl-1-imidazolyl)ethyl]-1,3,5-triazine.
(B2)カップリング剤
 (B2)カップリング剤(以下、単に「(B2)」と称する場合がある)としては、次のような化合物であることが好ましい。
 (B2)カップリング剤は、前述の(A)樹脂成分に含まれる化合物が有する官能基と反応する基を有することが好ましい。(B2)カップリング剤を使用することで、樹脂シートの硬化物と被着体との間の剥離強度が向上する。
(B2) Coupling agent (B2) Coupling agent (hereinafter sometimes simply referred to as "(B2)") is preferably the following compound.
(B2) The coupling agent preferably has a group that reacts with the functional group of the compound contained in the resin component (A). (B2) The use of a coupling agent improves the peel strength between the cured resin sheet and the adherend.
 (B2)カップリング剤としては、その取り扱いの容易性からシラン系(シランカップリング剤)が好ましい。(B2)カップリング剤は、1種単独で、又は2種以上を組み合わせて用いることができる。
 シランカップリング剤としては、アミノ基を有するシランカップリング剤、メルカプト基を有するシランカップリング剤、及び、エポキシ基を有するシランカップリング剤等が挙げられる。
 アミノ基を有するシランカップリング剤としては、3-アミノプロピルトリメトキシシラン、3-アミノプロピルトリエトキシシラン、3-アミノプロピルジメトキシメチルシラン、3-アミノプロピルジエトキシメチルシラン、[3-(N,N-ジメチルアミノ)プロピル]トリメトキシシラン、[3-(フェニルアミノ)プロピル]トリメトキシシラン等が挙げられる。
 メルカプト基を有するシランカップリング剤としては、3-メルカプトプロピルトリメトキシシラン、3-メルカプトプロピルトリエトキシシラン、3-メルカプトプロピルジメトキシメチルシラン等が挙げられる。
 エポキシ基を有するシランカップリング剤としては、3-グリシドキシプロピルトリメトキシシラン、3-グリシドキシプロピルトリエトキシシラン、3-グリシドキシプロピルメチルジメトキシシラン、3-グリシドキシプロピルメチルジエトキシシラン、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン等が挙げられる。
 これらの化合物の中でも樹脂組成物及び樹脂シートの剥離強度の観点から、エポキシ基を有するシランカップリング剤がより好ましく、3-グリシドキシプロピルトリメトキシシラがよりさらに好ましい。
(B2) As the coupling agent, a silane-based (silane coupling agent) is preferable because of its ease of handling. (B2) Coupling agents can be used singly or in combination of two or more.
Examples of the silane coupling agent include a silane coupling agent having an amino group, a silane coupling agent having a mercapto group, and a silane coupling agent having an epoxy group.
Silane coupling agents having an amino group include 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-aminopropyldimethoxymethylsilane, 3-aminopropyldiethoxymethylsilane, [3-(N, N-dimethylamino)propyl]trimethoxysilane, [3-(phenylamino)propyl]trimethoxysilane and the like.
Silane coupling agents having a mercapto group include 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyltriethoxysilane, 3-mercaptopropyldimethoxymethylsilane and the like.
Silane coupling agents having an epoxy group include 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropylmethyldiethoxy silane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, and the like.
Among these compounds, a silane coupling agent having an epoxy group is more preferable, and 3-glycidoxypropyltrimethoxysilane is even more preferable, from the viewpoint of the peel strength of the resin composition and the resin sheet.
 (B)密着性付与剤は、(A)と(B)の合計含有量100質量部に対して、(B)の合計含有量0.1質量部以上であることが好ましく、0.5質量部以上であることがより好ましく、1.0質量部以上であることがよりさらに好ましい。また15質量部以下であることが好ましく、12質量部以下であることがより好ましく、8質量部以下であることがよりさらに好ましい。このような範囲とすることで、樹脂シートの硬化物と被着体との間の剥離強度が向上する。 (B) The adhesion-imparting agent preferably has a total content of (B) of 0.1 parts by mass or more with respect to a total content of 100 parts by mass of (A) and (B), and 0.5 parts by mass. It is more preferably 1.0 parts by mass or more, and even more preferably 1.0 parts by mass or more. Also, it is preferably 15 parts by mass or less, more preferably 12 parts by mass or less, and even more preferably 8 parts by mass or less. With such a range, the peel strength between the cured product of the resin sheet and the adherend is improved.
 (B)密着性付与剤は(B1)トリアジン骨格を有する化合物と、(B2)カップリング剤を併用することがより好ましい。併用することで樹脂組成物の硬化後の剥離強度をさらに向上できる。 (B) Adhesion-imparting agent is more preferably a combination of (B1) a compound having a triazine skeleton and (B2) a coupling agent. The combined use can further improve the peel strength of the resin composition after curing.
 (B)密着性付与剤として(B1)トリアジン骨格を有する化合物を用いる場合は、(A)と(B)の合計含有量100質量部に対して、(B1)の含有量が0.1質量部以上であることが好ましく、0.5質量部以上であることがより好ましく、1.0質量部以上であることがよりさらに好ましい。また15質量部以下であることが好ましく、12質量部以下であることがより好ましく、8質量部以下であることがよりさらに好ましい。このような範囲とすることで、樹脂シートの硬化物と被着体との間の剥離強度が向上する。 (B) When a compound having a triazine skeleton (B1) is used as the adhesion-imparting agent, the content of (B1) is 0.1 parts by mass with respect to the total content of (A) and (B) of 100 parts by mass. parts by mass or more, more preferably 0.5 parts by mass or more, and even more preferably 1.0 parts by mass or more. Also, it is preferably 15 parts by mass or less, more preferably 12 parts by mass or less, and even more preferably 8 parts by mass or less. With such a range, the peel strength between the cured product of the resin sheet and the adherend is improved.
 (B)密着性付与剤として(B2)カップリング剤を用いる場合は、(A)と(B)の合計含有量100質量部に対して、(B2)の含有量が0.05質量部以上であることが好ましく、0.10質量部以上であることがより好ましく、0.50質量部以上であることがよりさらに好ましい。また10質量部以下であることが好ましく、8質量部以下であることがより好ましく、5質量部以下であることがよりさらに好ましい。このような範囲とすることで、樹脂シートの硬化物と被着体との間の剥離強度が向上する。 (B) When the coupling agent (B2) is used as the adhesion imparting agent, the content of (B2) is 0.05 parts by mass or more with respect to the total content of 100 parts by mass of (A) and (B). is preferably 0.10 parts by mass or more, and even more preferably 0.50 parts by mass or more. Also, it is preferably 10 parts by mass or less, more preferably 8 parts by mass or less, and even more preferably 5 parts by mass or less. With such a range, the peel strength between the cured product of the resin sheet and the adherend is improved.
(C)無機フィラー
 本実施形態において、樹脂組成物は、(A)及び(B)の他に、(C)無機フィラー(以下、単に「(C)」と称する場合がある)を含むことが好ましい。この(C)により、樹脂組成物の熱的特性及び機械的特性の少なくとも一方を向上させることができる。
 (C)無機フィラーとしては、シリカフィラー、アルミナフィラー、窒化ホウ素フィラー、及びポリテトラフルオロエチレンフィラー等が挙げられる。これらの中でも、シリカフィラーが好ましい。
 シリカフィラーとしては、例えば、溶融シリカ、及び球状シリカ等が挙げられる。
 (C)無機フィラーは、1種単独で、又は2種以上を組み合わせて用いることができる。また、(C)無機フィラーは、表面処理されていてもよい。
(C) Inorganic filler In the present embodiment, the resin composition may contain (C) an inorganic filler (hereinafter sometimes simply referred to as "(C)") in addition to (A) and (B). preferable. This (C) can improve at least one of the thermal properties and mechanical properties of the resin composition.
(C) Inorganic fillers include silica fillers, alumina fillers, boron nitride fillers, polytetrafluoroethylene fillers, and the like. Among these, silica filler is preferable.
Silica fillers include, for example, fused silica and spherical silica.
(C) An inorganic filler can be used individually by 1 type or in combination of 2 or more types. In addition, (C) the inorganic filler may be surface-treated.
 (C)無機フィラーの平均粒径は、特に制限されない。(C)の平均粒径は、0.1nm以上であることが好ましく、10nm以上であることがより好ましく、1μm以上であることが特に好ましい。また、(C)の平均粒径の上限値は、100μm以下であることが好ましく、10μm以下であることがより好ましく、5μm以下であることが特に好ましい。本明細書における、(C)の平均粒径は、レーザー回折式粒度分布計により測定した値である。 (C) The average particle size of the inorganic filler is not particularly limited. The average particle diameter of (C) is preferably 0.1 nm or more, more preferably 10 nm or more, and particularly preferably 1 μm or more. The upper limit of the average particle diameter of (C) is preferably 100 µm or less, more preferably 10 µm or less, and particularly preferably 5 µm or less. In the present specification, the average particle size of (C) is a value measured with a laser diffraction particle size distribution analyzer.
 樹脂組成物中の(C)無機フィラーの含有量は、樹脂組成物の固形分の全量基準(すなわち、溶媒を除く樹脂組成物の不揮発分の全量を100質量%としたとき)で、10質量%以上であることが好ましく、20質量%以上であることがより好ましく、40質量%以上であることがさらに好ましく、60質量%以上であることが特に好ましい。(C)の含有量の上限値は、90質量%以下であることが好ましく、85質量%以下であることがより好ましく、80質量%以下であることがさらに好ましい。
 樹脂組成物中の(C)無機フィラーの含有量を上記範囲にすることで、樹脂組成物の線膨張係数を低くでき、例えば、炭化ケイ素等の被封止物と樹脂組成物又は樹脂シートとの線膨張係数の差を小さくできる。
The content of the inorganic filler (C) in the resin composition is 10 mass based on the total solid content of the resin composition (that is, when the total non-volatile content of the resin composition excluding the solvent is 100 mass%). % or more, more preferably 20 mass % or more, still more preferably 40 mass % or more, and particularly preferably 60 mass % or more. The upper limit of the content of (C) is preferably 90% by mass or less, more preferably 85% by mass or less, and even more preferably 80% by mass or less.
By adjusting the content of the inorganic filler (C) in the resin composition to the above range, the coefficient of linear expansion of the resin composition can be lowered. can reduce the difference in coefficient of linear expansion between
(D)硬化触媒
 本実施形態に係る樹脂シートでは、樹脂組成物が、樹脂成分を含む場合、本発明の目的を損なわない限りにおいて、(D)硬化触媒をさらに含有してもよい。これにより、樹脂成分の硬化反応を効果的に進行させることが可能となり、樹脂シートを良好に硬化することが可能となる。硬化触媒の例としては、イミダゾール系硬化触媒、アミン系硬化触媒、リン系硬化触媒、トリアゾール系硬化触媒、チアゾール系硬化触媒、ラジカル重合開始剤等が挙げられる。
(D) Curing Catalyst In the resin sheet according to the present embodiment, when the resin composition contains a resin component, it may further contain (D) a curing catalyst as long as the object of the present invention is not impaired. As a result, the curing reaction of the resin component can be effectively advanced, and the resin sheet can be cured satisfactorily. Examples of curing catalysts include imidazole-based curing catalysts, amine-based curing catalysts, phosphorus-based curing catalysts, triazole-based curing catalysts, thiazole-based curing catalysts, radical polymerization initiators, and the like.
 イミダゾール系硬化触媒の具体例としては、2-メチルイミダゾール、2-ウンデシルイミダゾール、2-ヘプタデシルイミダゾール、2-エチル-4-メチルイミダゾール、1-ベンジル-2-メチルイミダゾール、2-フェニルイミダゾール、2-フェニル-4-メチルイミダゾール、1-ベンジル-2-フェニルイミダゾール、1,2-ジメチルイミダゾール、1-シアノエチル-2-メチルイミダゾール、1-シアノエチル-2-エチル-4-メチルイミダゾール、1-シアノエチル-2-ウンデシルイミダゾール、1-シアノエチル-2-フェニルイミダゾール、2-フェニル-4-メチル-5-ヒドロキシメチルイミダゾール、及び2-フェニル-4,5-ジ(ヒドロキシメチル)イミダゾール等が挙げられ、反応性の観点から、2-エチル-4-メチルイミダゾールを使用することが好ましい。なお、前述の(B)密着性付与剤として、トリアジン骨格及びイミダゾール構造を有する化合物を用いた場合、硬化触媒としても作用する。 Specific examples of imidazole curing catalysts include 2-methylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 2-ethyl-4-methylimidazole, 1-benzyl-2-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 1-benzyl-2-phenylimidazole, 1,2-dimethylimidazole, 1-cyanoethyl-2-methylimidazole, 1-cyanoethyl-2-ethyl-4-methylimidazole, 1-cyanoethyl -2-undecylimidazole, 1-cyanoethyl-2-phenylimidazole, 2-phenyl-4-methyl-5-hydroxymethylimidazole, and 2-phenyl-4,5-di(hydroxymethyl)imidazole, etc. From the viewpoint of reactivity, it is preferable to use 2-ethyl-4-methylimidazole. When a compound having a triazine skeleton and an imidazole structure is used as the (B) adhesion-imparting agent, it also acts as a curing catalyst.
 アミン系硬化触媒の具体例としては、1,8-ジアザビシクロ[5,4,0]ウンデセン-7(DBU)、1,4-ジアザビシクロ[2.2.2]オクタン、及びN,N-ジメチルベンジルアミントリエチルアミン等の第三級アミン化合物が挙げられる。 Specific examples of amine curing catalysts include 1,8-diazabicyclo[5,4,0]undecene-7 (DBU), 1,4-diazabicyclo[2.2.2]octane, and N,N-dimethylbenzyl Amines include tertiary amine compounds such as triethylamine.
 リン系硬化触媒の具体例としては、トリフェニルホスフィン、トリブチルホスフィン、トリ(p-メチルフェニル)ホスフィン、及びトリ(ノニルフェニル)ホスフィン等が挙げられる。 Specific examples of phosphorus-based curing catalysts include triphenylphosphine, tributylphosphine, tri(p-methylphenyl)phosphine, and tri(nonylphenyl)phosphine.
 トリアゾール系硬化触媒の具体例としては、ベンゾトリアゾール系化合物等が挙げられる。 Specific examples of triazole-based curing catalysts include benzotriazole-based compounds.
 チアゾール系硬化触媒の具体例としては、ベンゾチアゾール系化合物等が挙げられる。 Specific examples of thiazole-based curing catalysts include benzothiazole-based compounds.
 ラジカル重合開始剤の具体例としては、過酸化物、及びアゾ化合物等が挙げられる。 Specific examples of radical polymerization initiators include peroxides and azo compounds.
 これらの(D)硬化触媒は、1種単独で、又は2種以上を組み合わせて用いることができる。(D)硬化触媒を使用する場合、これらの含有量は、(A)の合計含有量を100質量部とした際、15質量部以下であることが好ましく、12質量部以下であることがより好ましく、8質量部以下であることが特に好ましい。 These (D) curing catalysts can be used singly or in combination of two or more. (D) When a curing catalyst is used, the content thereof is preferably 15 parts by mass or less, more preferably 12 parts by mass or less, when the total content of (A) is 100 parts by mass. It is preferably 8 parts by mass or less, and particularly preferably 8 parts by mass or less.
(E)その他の成分
 本実施形態において、樹脂組成物は、本発明の目的を損なわない限りにおいて、さらに(E)その他の成分を含んでいてもよい。(E)その他の成分としては、例えば、着色材料、消泡剤、レベリング剤、紫外線吸収剤、発泡剤、酸化防止剤、難燃剤、イオントラップ剤、及びイオン捕捉剤からなる群から選択される少なくともいずれかの成分が挙げられる。
 これらの(E)その他の成分は、1種単独で、又は2種以上を組み合わせて用いることができる。(E)その他の成分を使用する場合、これらの含有量は、(A)の合計含有量を100質量部とした際、10質量部であることが好ましく、5質量部以下であることがより好ましい。
(E) Other Components In the present embodiment, the resin composition may further contain (E) other components as long as the object of the present invention is not impaired. (E) Other components are selected from the group consisting of, for example, coloring materials, antifoaming agents, leveling agents, ultraviolet absorbers, foaming agents, antioxidants, flame retardants, ion trapping agents, and ion trapping agents. At least one component is included.
These (E) other components can be used individually by 1 type or in combination of 2 or more types. (E) When other components are used, the content thereof is preferably 10 parts by mass, more preferably 5 parts by mass or less, when the total content of (A) is 100 parts by mass. preferable.
 本実施形態において、樹脂シートが塗工により形成される場合には、樹脂組成物は溶媒を含むことが好ましい。溶媒としては、トルエン、酢酸エチル、メチルエチルケトン等の一般的な溶媒のほか、シクロヘキサノン(沸点:155.6℃)、ジメチルホルムアミド(沸点:153℃)、ジメチルスルホキシド(沸点:189.0℃)、エチレングリコールのエーテル類(セロソルブ)(沸点:120~310℃程度)、オルト-キシレン(沸点:144.4℃)等の高沸点溶媒等が挙げられる。 In the present embodiment, when the resin sheet is formed by coating, the resin composition preferably contains a solvent. Solvents include general solvents such as toluene, ethyl acetate, and methyl ethyl ketone, as well as cyclohexanone (boiling point: 155.6°C), dimethylformamide (boiling point: 153°C), dimethylsulfoxide (boiling point: 189.0°C), and ethylene. High boiling point solvents such as glycol ethers (cellosolve) (boiling point: about 120 to 310° C.) and ortho-xylene (boiling point: 144.4° C.) can be used.
[樹脂シート]
 本実施形態に係る樹脂シートは、前述の本実施形態に係る樹脂組成物から形成される。本実施形態に係る樹脂シートにおいては、耐熱性を維持しつつ、埋め込み性を向上できる。そのため、例えば、樹脂シートで半導体素子を封止する際に、半導体素子が配置された構造体に間隙がある場合でも、この間隙を埋め込むために用いることができる。
[Resin sheet]
The resin sheet according to this embodiment is formed from the resin composition according to this embodiment described above. In the resin sheet according to this embodiment, it is possible to improve embedding properties while maintaining heat resistance. Therefore, for example, when a semiconductor element is sealed with a resin sheet, even if there is a gap in the structure in which the semiconductor element is arranged, it can be used to fill the gap.
 本実施形態に係る樹脂シートの熱硬化後の剥離強度は、2.0N/10mm以上であることが好ましく、3.0N/10mm以上であることがより好ましく、4.0N/10mm以上であることがさらに好ましく、6.0N/10mm以上であることが特に好ましい。熱硬化後の剥離強度の上限値は、50N/10mm以下であることが好ましく、40N/10mm以下であることが特に好ましい。
 本実施形態に係る樹脂シートの熱硬化後の剥離強度が2.0N/10mm以上であれば、樹脂シートを封止材として用いた場合に、被着体に対して、高い接着性を維持することが可能である。
 本実施形態に係る樹脂シートの熱硬化後の剥離強度は、例えば、樹脂組成物に用いる成分を選択し、好ましくは、アリル樹脂及び密着性付与剤から選択される少なくとも一種を樹脂組成物に配合し、その種類及び配合量を調整することにより、上記範囲に調整することができる。
 なお、本実施形態に係る樹脂シートの熱硬化後の剥離強度は、後述の測定方法を用いて、熱硬化後の樹脂シートと被着体との間で、剥離角度90度の引き剥がし試験を行うことによって求めた。具体的には、実施例の記載のように、試験片を作成し、引き剥がし試験を行った。
 本実施形態に係る樹脂シートにおいて、樹脂組成物がシート化されていることにより、被着体への適用が簡便になり、特に被着体が大面積である場合の貼り付けが簡便になる。
 樹脂組成物がシート状であれば、封止工程後の形状に対して適合した形状に予め形成されているので、適用するだけで、ある程度の均一性を保った封止材として供給できる。また、樹脂組成物がシート状であれば、流動性がないので、取り扱い性に優れる。
The peel strength after thermosetting of the resin sheet according to the present embodiment is preferably 2.0 N/10 mm or more, more preferably 3.0 N/10 mm or more, and 4.0 N/10 mm or more. is more preferable, and 6.0 N/10 mm or more is particularly preferable. The upper limit of the peel strength after thermosetting is preferably 50 N/10 mm or less, particularly preferably 40 N/10 mm or less.
If the peel strength after thermosetting of the resin sheet according to the present embodiment is 2.0 N/10 mm or more, when the resin sheet is used as a sealing material, it maintains high adhesiveness to the adherend. It is possible.
The peel strength after thermosetting of the resin sheet according to the present embodiment is determined, for example, by selecting the components used in the resin composition, and preferably at least one selected from allyl resins and adhesion imparting agents is blended in the resin composition. However, it can be adjusted to the above range by adjusting the type and blending amount thereof.
The peel strength after thermosetting of the resin sheet according to the present embodiment is measured by a peeling test at a peel angle of 90 degrees between the thermosetting resin sheet and the adherend using the measurement method described later. sought by doing. Specifically, a test piece was prepared and a peeling test was performed as described in Examples.
In the resin sheet according to the present embodiment, since the resin composition is formed into a sheet, it can be easily applied to an adherend, and especially when the adherend has a large area, it can be easily attached.
If the resin composition is in the form of a sheet, it is preliminarily formed into a shape conforming to the shape after the sealing process, so that it can be supplied as a sealing material that maintains a certain degree of uniformity simply by applying it. Moreover, if the resin composition is in the form of a sheet, it is excellent in handleability because it lacks fluidity.
 樹脂組成物をシート化する方法は、従来公知のシート化する方法を採用でき、特に限定されない。溶媒を含有する樹脂組成物の塗布により樹脂組成物から樹脂シートを形成する場合には、塗布後の乾燥工程において溶媒を完全に揮発させてもよいし、一部の溶媒を樹脂シート中に残留させてもよい。本実施形態に係る樹脂シートは、帯状のシートであってもよく、ロール状に巻き取られた状態で提供されてもよい。ロール状に巻き取られた本実施形態に係る樹脂シートは、ロールから繰り出されて所望のサイズに切断する等して使用することができる。 A conventionally known sheeting method can be adopted for the method of sheeting the resin composition, and is not particularly limited. When forming a resin sheet from a resin composition by coating a resin composition containing a solvent, the solvent may be completely volatilized in the drying step after coating, or part of the solvent may remain in the resin sheet. You may let The resin sheet according to the present embodiment may be a strip-shaped sheet, or may be provided in a rolled state. The resin sheet according to the present embodiment wound into a roll can be used by, for example, being unwound from the roll and cut into a desired size.
 本実施形態に係る樹脂シートの厚さは、例えば、10μm以上であることが好ましく、20μm以上であることがより好ましい。また、当該厚さは、500μm以下であることが好ましく、400μm以下であることがより好ましく、さらには300μm以下であることが好ましい。 The thickness of the resin sheet according to this embodiment is, for example, preferably 10 μm or more, more preferably 20 μm or more. Also, the thickness is preferably 500 μm or less, more preferably 400 μm or less, and further preferably 300 μm or less.
 本実施形態に係る樹脂シートは、半導体素子に用いられることが好ましい。具体的には、本実施形態に係る樹脂シートは、半導体素子を封止することに用いられることが好ましい。また、本実施形態に係る樹脂シートは、半導体素子と他の電子部品との間に介在させることに用いられることが好ましい。
 半導体素子は、パワー半導体素子であることが好ましい。
 本実施形態に係る樹脂シートは、耐熱性に優れるため、200℃以上の高温動作が想定されるパワー半導体素子を封止すること、又はパワー半導体素子と他の電子部品との間に介在させることに用いることができる。
The resin sheet according to this embodiment is preferably used for semiconductor elements. Specifically, the resin sheet according to the present embodiment is preferably used for encapsulating semiconductor elements. Also, the resin sheet according to the present embodiment is preferably used to interpose between a semiconductor element and another electronic component.
Preferably, the semiconductor element is a power semiconductor element.
Since the resin sheet according to the present embodiment has excellent heat resistance, it can be used to seal power semiconductor elements that are expected to operate at high temperatures of 200 ° C. or higher, or to be interposed between the power semiconductor elements and other electronic components. can be used for
 また、本実施形態に係る樹脂シートは、複数の半導体素子に一括して適用されることが好ましい。例えば、本実施形態に係る樹脂シートであれば、複数の間隙が設けられたフレームの間隙ごとに半導体素子が配置された構造体に対して、樹脂シートを適用し、フレームと半導体素子を一括して封止する、いわゆるパネルレベルパッケージに使用することができる。 Further, it is preferable that the resin sheet according to the present embodiment is applied collectively to a plurality of semiconductor elements. For example, with the resin sheet according to the present embodiment, the resin sheet is applied to a structure in which a semiconductor element is arranged for each gap of a frame provided with a plurality of gaps, and the frame and the semiconductor element are collectively integrated. It can be used for a so-called panel level package, which is sealed by
 また、本実施形態に係る樹脂シートは、炭化ケイ素及び窒化ガリウムのいずれか1種以上を用いた半導体素子を封止することに用いられることが好ましい。又は、本実施形態に係る樹脂シートは、炭化ケイ素及び窒化ガリウムのいずれか1種以上を用いた半導体素子と他の電子部品との間に介在させることに用いられることが好ましい。他の電子部品としては、例えば、プリント配線基板、及びリードフレーム等が挙げられる。
 シリコン半導体素子の動作温度の上限は175℃程度であるため、パワー半導体素子には高温動作が可能な炭化ケイ素及び窒化ガリウムのいずれか1種以上を用いた半導体素子を用いることが好ましい。
 本実施形態に係る樹脂シートは、耐熱性に優れるため、200℃以上の高温動作が想定される炭化ケイ素及び窒化ガリウムのいずれか1種以上を用いた半導体素子を封止すること、又は炭化ケイ素及び窒化ガリウムのいずれか1種以上を用いた半導体素子と他の電子部品との間に介在させることに用いることができる。
Moreover, the resin sheet according to the present embodiment is preferably used for encapsulating a semiconductor element using at least one of silicon carbide and gallium nitride. Alternatively, the resin sheet according to the present embodiment is preferably used to interpose between a semiconductor element using at least one of silicon carbide and gallium nitride and another electronic component. Other electronic components include, for example, printed wiring boards and lead frames.
Since the upper limit of the operating temperature of a silicon semiconductor device is about 175° C., it is preferable to use a semiconductor device using at least one of silicon carbide and gallium nitride, which are capable of high-temperature operation, as the power semiconductor device.
Since the resin sheet according to the present embodiment has excellent heat resistance, it is possible to seal a semiconductor element using at least one of silicon carbide and gallium nitride, which is expected to operate at a high temperature of 200 ° C. or higher, or silicon carbide. and gallium nitride.
(熱硬化条件)
 本実施形態に係る樹脂シートにおける熱硬化条件において、加熱温度は、50℃以上300℃以下であることが好ましく、100℃以上250℃以下であることが好ましい。
 本実施形態に係る樹脂シートにおける熱硬化条件において、加熱時間は、10分以上10時間以下であることが好ましく、20分以上7時間以下であることがより好ましい。
 樹脂シートにおける熱硬化条件が上記の範囲であることによって、樹脂シートの熱硬化を実現することができる。
(Thermal curing conditions)
In the thermosetting conditions for the resin sheet according to this embodiment, the heating temperature is preferably 50° C. or higher and 300° C. or lower, and preferably 100° C. or higher and 250° C. or lower.
In the thermosetting conditions for the resin sheet according to the present embodiment, the heating time is preferably 10 minutes or more and 10 hours or less, more preferably 20 minutes or more and 7 hours or less.
When the thermosetting conditions for the resin sheet are within the above range, thermosetting of the resin sheet can be achieved.
[積層体]
 図1には、本実施形態に係る積層体1の断面概略図が示されている。
 本実施形態に係る積層体1は、第1の剥離材2と、第2の剥離材4と、第1の剥離材2及び第2の剥離材4の間に設けられた樹脂シート3とを有する。樹脂シート3は、本実施形態に係る樹脂シートである。
[Laminate]
FIG. 1 shows a schematic cross-sectional view of a laminate 1 according to this embodiment.
The laminate 1 according to this embodiment includes a first release material 2, a second release material 4, and a resin sheet 3 provided between the first release material 2 and the second release material 4. have. The resin sheet 3 is a resin sheet according to this embodiment.
 第1の剥離材2、及び第2の剥離材4は、剥離性を有し、第1の剥離材2の樹脂シート3に対する剥離力と第2の剥離材4の樹脂シート3に対する剥離力とに差があることが好ましい。第1の剥離材2及び第2の剥離材4の材質は特に限定されない。第1の剥離材2の剥離力P1に対する第2の剥離材4の剥離力P2の比(P2/P1)は、0.02≦P2/P1<1又は1<P2/P1≦50であることが好ましい。 The first release material 2 and the second release material 4 have releasability. It is preferable that there is a difference in The materials of the first release material 2 and the second release material 4 are not particularly limited. The ratio (P2/P1) of the release force P2 of the second release material 4 to the release force P1 of the first release material 2 is 0.02≤P2/P1<1 or 1<P2/P1≤50. is preferred.
 第1の剥離材2、及び第2の剥離材4は、例えば、剥離材そのものに剥離性がある部材の他、剥離処理が施された部材、又は剥離剤層が積層された部材等であってもよい。第1の剥離材2、及び第2の剥離材4に剥離処理が施されていない場合、第1の剥離材2、及び第2の剥離材4の材質としては、例えば、オレフィン系樹脂、フッ素樹脂等が挙げられる。
 第1の剥離材2、及び第2の剥離材4は、剥離基材と、剥離基材の上に形成された剥離剤層とを備える剥離材とすることができる。剥離基材と剥離剤層とを備える剥離材とすることで、取り扱いが容易となる。また、第1の剥離材2、及び第2の剥離材4は、剥離基材の片面のみに剥離剤層を備えていてもよいし、剥離基材の両面に剥離剤層を備えていてもよい。剥離剤の形成は、例えば、剥離剤の塗布により行うことができる。
The first release material 2 and the second release material 4 may be, for example, a member having release properties in itself, a member subjected to a release treatment, or a member laminated with a release agent layer. may When the first release material 2 and the second release material 4 are not subjected to the release treatment, the material of the first release material 2 and the second release material 4 may be, for example, olefin resin, fluorine, Resin etc. are mentioned.
The first release material 2 and the second release material 4 can be release materials comprising a release substrate and a release agent layer formed on the release substrate. A release material comprising a release base material and a release agent layer facilitates handling. Further, the first release material 2 and the second release material 4 may have a release agent layer on only one side of the release substrate, or may have a release agent layer on both sides of the release substrate. good. The release agent can be formed, for example, by applying the release agent.
 剥離基材としては、例えば、紙基材、この紙基材にポリエチレン等の熱可塑性樹脂をラミネートしたラミネート紙、及びプラスチックフィルム等が挙げられる。紙基材としては、例えば、グラシン紙、コート紙、及びキャストコート紙等が挙げられる。プラスチックフィルムとしては、例えば、ポリエステルフィルム(例えば、ポリエチレンテレフタレート、ポリブチレンテレフタレート、及びポリエチレンナフタレート等)、並びにポリオレフィンフィルム(例えば、ポリプロピレン、及びポリエチレン等)等が挙げられる。これらのうちでも、ポリエステルフィルムが好ましい。 Examples of release substrates include paper substrates, laminated paper obtained by laminating a thermoplastic resin such as polyethylene on this paper substrate, and plastic films. Examples of paper substrates include glassine paper, coated paper, and cast-coated paper. Examples of plastic films include polyester films (eg, polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, etc.) and polyolefin films (eg, polypropylene, polyethylene, etc.). Among these, a polyester film is preferred.
 剥離剤としては、例えば、シリコーン樹脂で構成されたシリコーン系剥離剤;ポリビニルカーバメート、及びアルキル尿素誘導体等の長鎖アルキル基を含有する化合物で構成された長鎖アルキル基含有化合物系剥離剤;アルキド樹脂(例えば、不転化性アルキド樹脂、及び転化性アルキド樹脂等)で構成されたアルキド樹脂系剥離剤;オレフィン樹脂(例えば、ポリエチレン(例えば、高密度ポリエチレン、低密度ポリエチレン、及び直鎖状低密度ポリエチレン等)、アイソタクチック構造、又はシンジオタクチック構造を有するプロピレン単独重合体、及びプロピレン-α-オレフィン共重合体等の結晶性ポリプロピレン樹脂等)で構成されたオレフィン樹脂系剥離剤;天然ゴム、及び合成ゴム(例えば、ブタジエンゴム、イソプレンゴム、スチレン-ブタジエンゴム、メチルメタクリレート-ブタジエンゴム、及びアクリロニトリル-ブタジエンゴム等)等のゴムで構成されたゴム系剥離剤;並びに(メタ)アクリル酸エステル系共重合体等のアクリル樹脂で構成されたアクリル樹脂系剥離剤等の各種剥離剤が挙げられ、これらを1種単独で、又は2種以上組み合わせて用いることができる。これらのうちでも、アルキド樹脂系剥離剤が好ましい。 Release agents include, for example, silicone-based release agents composed of silicone resins; long-chain alkyl group-containing compound-based release agents composed of compounds containing long-chain alkyl groups such as polyvinyl carbamate and alkylurea derivatives; Alkyd resin release agents composed of resins (e.g., non-convertible alkyd resins, convertible alkyd resins, etc.); polyethylene, etc.), propylene homopolymers having an isotactic structure or syndiotactic structure, and crystalline polypropylene resins such as propylene-α-olefin copolymers, etc.); Natural rubber , and synthetic rubbers (e.g., butadiene rubber, isoprene rubber, styrene-butadiene rubber, methyl methacrylate-butadiene rubber, acrylonitrile-butadiene rubber, etc.); Examples include various release agents such as acrylic resin release agents composed of acrylic resins such as copolymers, and these can be used singly or in combination of two or more. Among these, alkyd resin release agents are preferred.
 第1の剥離材2、及び第2の剥離材4の厚さは、特に限定されない。通常、1μm以上500μm以下であり、3μm以上100μm以下であることが好ましい。
 剥離剤層の厚さは、特に限定されない。剥離剤を含む溶液を塗布して剥離剤層を形成する場合、剥離剤層の厚さは、0.01μm以上3μm以下であることが好ましく、0.03μm以上1μm以下であることがより好ましい。
The thicknesses of the first release material 2 and the second release material 4 are not particularly limited. It is usually 1 μm or more and 500 μm or less, preferably 3 μm or more and 100 μm or less.
The thickness of the release agent layer is not particularly limited. When a solution containing a release agent is applied to form a release agent layer, the thickness of the release agent layer is preferably 0.01 μm or more and 3 μm or less, more preferably 0.03 μm or more and 1 μm or less.
 積層体1の製造方法は、特に限定されない。例えば、積層体1は、次のような工程を経て製造される。まず、第1の剥離材2の上に、溶媒を含む樹脂組成物を塗布し、塗膜を形成する。次に、この塗膜を乾燥させて、樹脂シート3を形成する。次に、樹脂シート3と、第2の剥離材4とを貼り合わせることで、積層体1が得られる。 The manufacturing method of the laminate 1 is not particularly limited. For example, the laminate 1 is manufactured through the following steps. First, a resin composition containing a solvent is applied onto the first release material 2 to form a coating film. Next, this coating film is dried to form the resin sheet 3 . Next, the laminate 1 is obtained by bonding the resin sheet 3 and the second release material 4 together.
[実施形態の効果]
 本実施形態に係る樹脂シートによれば、埋め込み性を向上させることができる樹脂シートが得られる。
[Effects of Embodiment]
According to the resin sheet according to the present embodiment, a resin sheet capable of improving embedding properties is obtained.
 上述のとおり、本実施形態に係る樹脂シートは、パワー半導体素子に好適に用いることができる。換言すれば、本実施形態に係る半導体装置において、半導体素子は、パワー半導体素子であることが好ましい。パワー半導体素子は、200℃以上の高温での動作も想定されている。そのため、パワー半導体素子を有する半導体装置に使用する材料には、耐熱性が要求される。本実施形態に係る樹脂シートは、耐熱性に優れるため、半導体装置においてパワー半導体素子を覆うこと、或いは、パワー半導体素子と他の部品との間に介在させることに好適に用いられる。 As described above, the resin sheet according to this embodiment can be suitably used for power semiconductor elements. In other words, in the semiconductor device according to this embodiment, the semiconductor element is preferably a power semiconductor element. Power semiconductor devices are also expected to operate at high temperatures of 200° C. or higher. Therefore, materials used in semiconductor devices having power semiconductor elements are required to have heat resistance. Since the resin sheet according to the present embodiment is excellent in heat resistance, it is suitably used for covering a power semiconductor element in a semiconductor device or interposing between the power semiconductor element and other components.
 上述のとおり、本実施形態に係る樹脂シートは、炭化ケイ素及び窒化ガリウムのいずれか1種以上を用いた半導体素子に好適に用いることができる。換言すれば、本実施形態に係る半導体装置において、半導体素子は、炭化ケイ素及び窒化ガリウムのいずれか1種以上を用いた半導体素子であることが好ましい。炭化ケイ素及び窒化ガリウムのいずれか1種以上を用いた半導体素子は、シリコン半導体素子とは異なる特性を有するので、パワー半導体素子、基地局用高出力デバイス、センサー、ディテクター、及びショットキーバリアダイオード等の用途に好ましく用いられる。これらの用途では、炭化ケイ素及び窒化ガリウムのいずれか1種以上を用いた半導体素子の耐熱性にも着目しており、本実施形態の樹脂シートは、耐熱性に優れるため、炭化ケイ素及び窒化ガリウムのいずれか1種以上を用いた半導体素子と組み合わされて好適に用いられる。 As described above, the resin sheet according to the present embodiment can be suitably used for semiconductor elements using one or more of silicon carbide and gallium nitride. In other words, in the semiconductor device according to this embodiment, the semiconductor element is preferably a semiconductor element using one or more of silicon carbide and gallium nitride. Semiconductor devices using at least one of silicon carbide and gallium nitride have characteristics different from those of silicon semiconductor devices. It is preferably used for the purpose of In these applications, attention is also paid to the heat resistance of a semiconductor element using one or more of silicon carbide and gallium nitride, and the resin sheet of the present embodiment has excellent heat resistance. It is preferably used in combination with a semiconductor device using one or more of the above.
[実施形態の変形]
 本発明は、前記実施形態に限定されず、本発明の目的を達成できる範囲での変形又は改良等は、本発明に含まれる。
[Modification of Embodiment]
The present invention is not limited to the above-described embodiments, and includes modifications, improvements, etc. within the scope of achieving the object of the present invention.
 前記実施形態では、第1の剥離材と、第2の剥離材と、第1の剥離材及び第2の剥離材の間に設けられた樹脂シートとを有する積層体について説明したが、その他にも、樹脂シートの一方の面のみに剥離材を有する積層体であってもよい。 In the above embodiment, a laminate having a first release material, a second release material, and a resin sheet provided between the first release material and the second release material has been described. Alternatively, a laminate having a release material on only one surface of the resin sheet may be used.
 また、前記半導体装置の実施形態では半導体封止用途について説明したが、本発明の樹脂シートは、その他にも、回路基板用絶縁材料(例えば、硬質プリント配線板材料、フレキシブル配線基板用材料、及びビルドアップ基板用層間絶縁材料等)、ビルドアップ用接着フィルム、並びに接着剤等として用いることができる。 In addition, although the semiconductor sealing application has been described in the embodiments of the semiconductor device, the resin sheet of the present invention can also be used as an insulating material for circuit boards (e.g., rigid printed wiring board material, flexible wiring board material, and It can be used as an interlayer insulating material for build-up substrates, etc.), an adhesive film for build-up, an adhesive, and the like.
 以下、実施例を挙げて本発明をさらに詳細に説明する。本発明はこれら実施例に何ら限定されない。 The present invention will be described in more detail below with reference to examples. The present invention is by no means limited to these examples.
[樹脂組成物の調製]
 表1に示す配合割合(質量%(固形分換算の割合))にて各成分を溶媒に溶解又は分散させることで、実施例1~5、並びに比較例1に係る樹脂組成物を調製した。なお、実施例及び比較例における(A)、(B)及び(C)の含有量を表1に示す。
 樹脂組成物の調製に用いた材料は以下の通りである。
[Preparation of resin composition]
Resin compositions according to Examples 1 to 5 and Comparative Example 1 were prepared by dissolving or dispersing each component in a solvent at the blending ratio (% by mass (percentage in terms of solid content)) shown in Table 1. Table 1 shows the contents of (A), (B) and (C) in Examples and Comparative Examples.
The materials used for preparing the resin composition are as follows.
(A1)第1のマレイミド樹脂
・BMI-3000:長鎖アルキル型マレイミド樹脂(前記一般式(5)で表されるマレイミド樹脂、Designer Molecules Inc.社製「BMI-3000」、温度25℃において固体)
・BMI-1700:長鎖アルキル型マレイミド樹脂(前記一般式(6)で表されるマレイミド樹脂、Designer Molecules Inc.社製「BMI-1700」、温度25℃において液状)
・BMI-1500:長鎖アルキル型マレイミド樹脂(前記一般式(7)で表されるマレイミド樹脂、Designer Molecules Inc.社製「BMI-1500」、温度25℃において液状)
(A2)第2のマレイミド樹脂・MIR-3000:ビフェニル基を有するマレイミド樹脂(前記一般式(3)で表されるマレイミド樹脂、日本化薬株式会社製「MIR-3000」)
(A3)アリル樹脂・DABPA:ジアリルビスフェノールA(大和化成工業株式会社製「DABPA」)
(A4)その他の樹脂成分・YX7200:BisA型フェノキシ樹脂(三菱ケミカル株式会社製「YX7200」)
(A1) First maleimide resin BMI-3000: long-chain alkyl type maleimide resin (maleimide resin represented by the general formula (5), Designer Molecules Inc. "BMI-3000", solid at a temperature of 25 ° C. )
BMI-1700: long-chain alkyl type maleimide resin (maleimide resin represented by the general formula (6), Designer Molecules Inc. "BMI-1700", liquid at a temperature of 25 ° C.)
· BMI-1500: long-chain alkyl type maleimide resin (maleimide resin represented by the general formula (7), Designer Molecules Inc. "BMI-1500", liquid at a temperature of 25 ° C.)
(A2) Second maleimide resin MIR-3000: a maleimide resin having a biphenyl group (a maleimide resin represented by the general formula (3), "MIR-3000" manufactured by Nippon Kayaku Co., Ltd.)
(A3) Allyl resin/DABPA: diallyl bisphenol A ("DABPA" manufactured by Daiwa Kasei Kogyo Co., Ltd.)
(A4) Other resin components YX7200: BisA type phenoxy resin ("YX7200" manufactured by Mitsubishi Chemical Corporation)
(B1)トリアジン骨格を有する化合物・2E4MZ-A:2,4-ジアミノ-6-[2-(2-エチル-4-メチル-1-イミダゾリル)エチル]-1,3,5-トリアジン(四国化成工業株式会社製「2E4MZ-A」)
(B2)カップリング剤・KBM403:3-グリシドキシプロピルトリエトキシシラン(信越化学工業株式会社製「KBM403」)
(B1) Compound having a triazine skeleton 2E4MZ-A: 2,4-diamino-6-[2-(2-ethyl-4-methyl-1-imidazolyl)ethyl]-1,3,5-triazine (Shikoku Kasei "2E4MZ-A" manufactured by Kogyo Co., Ltd.)
(B2) Coupling agent KBM403: 3-glycidoxypropyltriethoxysilane ("KBM403" manufactured by Shin-Etsu Chemical Co., Ltd.)
(C)無機フィラー・シリカフィラー:シリカフィラー分散液(アドマテックス株式会社製「SC2050-HLJ」、平均粒径0.50μm) (C) Inorganic filler/silica filler: silica filler dispersion (“SC2050-HLJ” manufactured by Admatechs Co., Ltd., average particle size 0.50 μm)
<樹脂組成物及び樹脂シートの評価>[樹脂シートを含む積層体の作製]
 第1の剥離材として剥離シート1(アルキド樹脂系剥離剤から形成される剥離層を設けたポリエチレンテレフタレートフィルム、リンテック株式会社製「PET38AL-5」、厚さ38μm)上に、ナイフコーターにて樹脂ワニス(シクロヘキサノンに、樹脂組成物の各成分が溶解又は分散した塗布用溶液、固形分濃度は60質量%。)を塗布し、100℃で1分間乾燥した後、110℃で1分間乾燥した。乾燥後の樹脂組成物の厚さは30μmであった。乾燥炉から出した直後に、乾燥後の樹脂組成物と、第2の剥離材として剥離シート2(シリコーン系剥離剤から形成される剥離層を設けたポリエチレンテレフタレートフィルム、リンテック株式会社製「SP-PET382150」、厚さ38μm)とを貼り合わせ、第1の剥離材、樹脂組成物からなる樹脂シート、及び第2の剥離材がこの順で積層された積層体を作製した。
<Evaluation of resin composition and resin sheet> [Preparation of laminate containing resin sheet]
As a first release material, a release sheet 1 (polyethylene terephthalate film provided with a release layer formed from an alkyd resin release agent, "PET38AL-5" manufactured by Lintec Corporation, thickness 38 μm) was coated with a resin using a knife coater. A varnish (a coating solution in which each component of the resin composition is dissolved or dispersed in cyclohexanone, the solid content concentration is 60% by mass) was applied, dried at 100 ° C. for 1 minute, and then dried at 110 ° C. for 1 minute. The thickness of the resin composition after drying was 30 μm. Immediately after taking out from the drying oven, the resin composition after drying and the release sheet 2 as the second release material (polyethylene terephthalate film provided with a release layer formed from a silicone release agent, manufactured by Lintec Corporation "SP- PET 382150", thickness 38 μm) were bonded together to prepare a laminate in which the first release material, the resin sheet made of the resin composition, and the second release material were laminated in this order.
[埋め込み性]
 銅張積層板(日立化成株式会社製「MCL-E-705G」、厚さ200μm)をエッチングして、両面の各頂点付近にマーカー(銅)が形成された基板を得た。このようにして得られた基板に、ルータ加工機を用いて、大きさ4.56mm×4.56mmの正方形の貫通孔を形成する加工を施して、図2Aに示すようなフレーム5を作製した。また、フレーム5の片面5αに、図2Aに示すように、粘着テープ6(リンテック株式会社製「ADWILL H-231F」)を貼付し、次に、図2Bに示すように、穴から露出した粘着面に、正方形のミラー研磨加工されたチップ7(大きさ4.26mm×4.26mm、厚さ200μm)のミラー研磨加工面を、実装機(パナソニックファクトリーソリューションズ株式会社製「NM-EJM1D」)で搭載した。次に、フレーム5の反対面5βに、第2の剥離材を剥離した樹脂シート3(厚さ30μm)を載せ、ラミネート装置(ニッコー・マテリアルズ株式会社製、「V-130」)を用いて、ラミネート温度130℃、到達圧力100Pa、時間60秒間の条件で減圧圧着することで貼り合わせ、フレーム5の反対面5βを封止した。次いで、樹脂シート3の第1の剥離材を剥離し、封止されたフレーム及びチップ7を図2Cに示す状態とし、温度180℃1時間の条件で加熱した後、粘着テープ6を剥離して図2Dに示す状態とし、剥離した面に樹脂シート3(厚さ30μm)を乗せ、ラミネート装置を用いて前述と同じ条件で貼り合わせ、温度200℃4時間の条件で樹脂シート3の熱硬化を行ってフレーム5の片面5αを封止して図2Eに示す状態とした。最後に、ダイシング装置(株式会社ディスコ製「DFD6362」)を用いて、図2Fに示すように、チップ7を中心に基板を大きさ6mm×6mmの正方形に分割し、図3に示すようなパッケージ部品8を得た。そして、パッケージ部品8を試験片として、以下の埋め込み性評価を行った。
 まず、試験片をアクリル樹脂に包埋し、研磨により試験片中心部の断面を露出させた。その断面をデジタル顕微鏡(キーエンス株式会社製「VHX-5000」)で観察した。なお、図3に示すフレーム5とチップ7の隙間部分を観察した。隙間の幅wは、100μmであり、チップ7の厚さtは、200μmであった。
 次に、得られた断面のデジタル画像(JPEG形式)を画像編集・処理ソフト「GIMP」(フリーソフト)を用いて、1回目の封止(図2C参照)により埋め込まれた部分を赤色で着色した。なお、1回目の封止により埋め込まれた部分は、2回の熱硬化が施されるため、2回目の封止の部分とは、色が異なるため、判別できる。そして、色情報の機能を用いて、フレーム5とチップ7の隙間部分を100%としたとき(w×tを100%とする)の着色部分の埋め込み面積比率(単位:%)を求めた。この埋め込み面積比率が大きいほど、埋め込み性が優れている。また、この埋め込み面積比率に基づいて、以下の基準に従って、埋め込み性を評価した。得られた結果を表1に示す。
A:埋め込み面積比率が90%以上である。
B:埋め込み面積比率が60%以上90%未満である。
F:埋め込み面積比率が60%未満である。
[Embedability]
A copper-clad laminate (“MCL-E-705G” manufactured by Hitachi Chemical Co., Ltd., thickness 200 μm) was etched to obtain a substrate with markers (copper) formed near each vertex on both sides. Using a router processing machine, the substrate obtained in this manner was processed to form a square through-hole having a size of 4.56 mm×4.56 mm, thereby producing a frame 5 as shown in FIG. 2A. . Also, as shown in FIG. 2A, adhesive tape 6 ("ADWILL H-231F" manufactured by Lintec Co., Ltd.) is attached to one side 5α of the frame 5, and then, as shown in FIG. The mirror-polished surface of a square chip 7 (size 4.26 mm × 4.26 mm, thickness 200 μm), which is mirror-polished on the surface, is mounted with a mounting machine (“NM-EJM1D” manufactured by Panasonic Factory Solutions Co., Ltd.). equipped. Next, a resin sheet 3 (thickness 30 μm) from which the second release material has been removed is placed on the opposite surface 5β of the frame 5, and a laminator (manufactured by Nikko Materials Co., Ltd., "V-130") is used. , a lamination temperature of 130° C., an ultimate pressure of 100 Pa, and a time of 60 seconds. Next, the first release material of the resin sheet 3 is peeled off, and the sealed frame and chip 7 are brought into the state shown in FIG. 2C. In the state shown in FIG. 2D, a resin sheet 3 (thickness of 30 μm) is placed on the peeled surface, laminated under the same conditions as described above using a laminator, and the resin sheet 3 is thermally cured at a temperature of 200° C. for 4 hours. Then, one side 5α of the frame 5 was sealed to obtain the state shown in FIG. 2E. Finally, using a dicing machine (“DFD6362” manufactured by Disco Co., Ltd.), as shown in FIG. Part 8 was obtained. Then, using the package component 8 as a test piece, the following embeddability evaluation was performed.
First, a test piece was embedded in an acrylic resin, and the cross section of the central portion of the test piece was exposed by polishing. The cross section was observed with a digital microscope ("VHX-5000" manufactured by Keyence Corporation). The gap between the frame 5 and the chip 7 shown in FIG. 3 was observed. The width w of the gap was 100 μm, and the thickness t of the chip 7 was 200 μm.
Next, the digital image (JPEG format) of the obtained cross section is colored in red by using the image editing and processing software "GIMP" (free software), and the part embedded by the first sealing (see FIG. 2C) did. In addition, since the portion embedded by the first sealing is heat-cured twice, the color is different from that of the portion sealed by the second time, so that the portion can be distinguished. Then, using the function of color information, the embedded area ratio (unit: %) of the colored portion was obtained when the gap portion between the frame 5 and the chip 7 was assumed to be 100% (where w×t is 100%). The larger the embedding area ratio, the better the embedding property. Based on this embedding area ratio, the embedding properties were evaluated according to the following criteria. Table 1 shows the results obtained.
A: The embedded area ratio is 90% or more.
B: The embedded area ratio is 60% or more and less than 90%.
F: The embedded area ratio is less than 60%.
Figure JPOXMLDOC01-appb-T000013
Figure JPOXMLDOC01-appb-T000013
 表1に示す結果から、樹脂成分中の(A1)の含有量が30質量%以上58質量%以下である場合(実施例1~5)には、埋め込み性が優れていることが確認された。 From the results shown in Table 1, it was confirmed that when the content of (A1) in the resin component was 30% by mass or more and 58% by mass or less (Examples 1 to 5), the embeddability was excellent. .
 1…積層体、2…第1の剥離材、3…樹脂シート、4…第2の剥離材、5…フレーム、6…粘着テープ、7…チップ、8…パッケージ部品、5α…フレームの片面、5β…フレームの反対面、w…隙間の幅、t…チップの厚さ。 DESCRIPTION OF SYMBOLS 1... Laminate, 2... First release material, 3... Resin sheet, 4... Second release material, 5... Frame, 6... Adhesive tape, 7... Chip, 8... Package component, 5α... One side of frame, 5β... Opposite side of frame, w... Width of gap, t... Thickness of chip.

Claims (12)

  1.  (A)樹脂成分を含有する樹脂組成物から形成される樹脂シートであって、
     前記(A)樹脂成分が、(A1)第1のマレイミド樹脂を含有し、
     前記(A1)第1のマレイミド樹脂が、1分子中に2つ以上のマレイミド基を有し、少なくとも1対の2つのマレイミド基を連結する結合基が、主鎖に4つ以上のメチレン基を有するマレイミド樹脂であり、
     前記樹脂組成物の(A)樹脂成分の合計量を100質量%とした際の前記(A1)第1のマレイミド樹脂の含有量が、30質量%以上58質量%以下である、
     樹脂シート。
    (A) A resin sheet formed from a resin composition containing a resin component,
    The (A) resin component contains (A1) a first maleimide resin,
    The (A1) first maleimide resin has two or more maleimide groups in one molecule, and at least one pair of linking groups connecting two maleimide groups has four or more methylene groups in the main chain. is a maleimide resin having
    The content of the (A1) first maleimide resin when the total amount of the (A) resin component of the resin composition is 100% by mass is 30% by mass or more and 58% by mass or less.
    resin sheet.
  2.  請求項1に記載の樹脂シートにおいて、
     前記(A)樹脂成分が、さらに(A2)第2のマレイミド樹脂を含有し、
     前記(A2)第2のマレイミド樹脂が、(A1)第1のマレイミド樹脂とは化学構造が異なるマレイミド樹脂である、
     樹脂シート。
    In the resin sheet according to claim 1,
    The (A) resin component further contains (A2) a second maleimide resin,
    The (A2) second maleimide resin is a maleimide resin having a chemical structure different from that of the (A1) first maleimide resin.
    resin sheet.
  3.  請求項2に記載の樹脂シートにおいて、
     前記(A2)第2のマレイミド樹脂が、1分子中に2つ以上のマレイミド基及び2つ以上のフェニレン基を含むマレイミド樹脂である、
     樹脂シート。
    In the resin sheet according to claim 2,
    The (A2) second maleimide resin is a maleimide resin containing two or more maleimide groups and two or more phenylene groups in one molecule,
    resin sheet.
  4.  請求項1から請求項3のいずれか一項に記載の樹脂シートにおいて、
     前記樹脂組成物が、さらに(B)密着性付与剤を含有する、
     樹脂シート。
    In the resin sheet according to any one of claims 1 to 3,
    The resin composition further contains (B) an adhesion imparting agent,
    resin sheet.
  5.  請求項4に記載の樹脂シートにおいて、
     前記(B)密着性付与剤が、(B1)トリアジン骨格を有する化合物を含有する、
     樹脂シート。
    In the resin sheet according to claim 4,
    The (B) adhesion-imparting agent contains (B1) a compound having a triazine skeleton,
    resin sheet.
  6.  請求項5に記載の樹脂シートにおいて、
     前記(B1)トリアジン骨格を有する化合物が、1分子中に、塩基性基を有し、かつトリアジン骨格を有する化合物である、
     樹脂シート。
    In the resin sheet according to claim 5,
    The (B1) compound having a triazine skeleton is a compound having a basic group and a triazine skeleton in one molecule,
    resin sheet.
  7.  請求項6に記載の樹脂シートにおいて、
     前記(B1)トリアジン骨格を有する化合物が、1分子中に、トリアジン骨格及びイミダゾール構造を有する化合物である、
     樹脂シート。
    In the resin sheet according to claim 6,
    (B1) the compound having a triazine skeleton is a compound having a triazine skeleton and an imidazole structure in one molecule,
    resin sheet.
  8.  請求項4に記載の樹脂シートにおいて、
     前記(B)密着性付与剤が、(B2)カップリング剤を含有する、
     樹脂シート。
    In the resin sheet according to claim 4,
    The (B) adhesion-imparting agent contains (B2) a coupling agent,
    resin sheet.
  9.  請求項1から請求項8のいずれか一項に記載の樹脂シートにおいて、
     前記(A)樹脂成分が、さらに(A3)アリル樹脂を含有する、
     樹脂シート。
    In the resin sheet according to any one of claims 1 to 8,
    The (A) resin component further contains (A3) an allyl resin,
    resin sheet.
  10.  請求項1から請求項9のいずれか一項に記載の樹脂シートであって、
     前記樹脂シートが、間隙を埋め込むために用いられる、
     樹脂シート。
    The resin sheet according to any one of claims 1 to 9,
    The resin sheet is used to fill the gap,
    resin sheet.
  11.  請求項1から請求項10のいずれか一項に記載の樹脂シートであって、
     前記樹脂シートが、半導体素子を封止すること、或いは、半導体素子と他の電子部品との間に介在させることに用いられる、
     樹脂シート。
    The resin sheet according to any one of claims 1 to 10,
    The resin sheet is used to seal the semiconductor element or interpose it between the semiconductor element and another electronic component,
    resin sheet.
  12.  請求項11に記載の樹脂シートにおいて、
     前記樹脂シートが、複数の半導体チップを一括で封止するために用いられる、
     樹脂シート。
    In the resin sheet according to claim 11,
    The resin sheet is used to collectively seal a plurality of semiconductor chips,
    resin sheet.
PCT/JP2022/013641 2021-03-31 2022-03-23 Resin sheet WO2022210187A1 (en)

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JP2021061155A JP2024075810A (en) 2021-03-31 2021-03-31 Resin Sheet

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014001289A (en) * 2012-06-18 2014-01-09 Nippon Steel & Sumikin Chemical Co Ltd Semiconductor sealing resin composition
JP2020041070A (en) * 2018-09-12 2020-03-19 信越化学工業株式会社 Thermosetting resin composition, thermosetting resin film and semiconductor device
WO2020196070A1 (en) * 2019-03-22 2020-10-01 リンテック株式会社 Resin sheet
JP2021031530A (en) * 2019-08-20 2021-03-01 信越化学工業株式会社 Thermosetting resin composition, and adhesive, film, prepreg, laminate, circuit board and printed wiring board using the same
WO2021039687A1 (en) * 2019-08-26 2021-03-04 リンテック株式会社 Resin composition and resin sheet

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014001289A (en) * 2012-06-18 2014-01-09 Nippon Steel & Sumikin Chemical Co Ltd Semiconductor sealing resin composition
JP2020041070A (en) * 2018-09-12 2020-03-19 信越化学工業株式会社 Thermosetting resin composition, thermosetting resin film and semiconductor device
WO2020196070A1 (en) * 2019-03-22 2020-10-01 リンテック株式会社 Resin sheet
JP2021031530A (en) * 2019-08-20 2021-03-01 信越化学工業株式会社 Thermosetting resin composition, and adhesive, film, prepreg, laminate, circuit board and printed wiring board using the same
WO2021039687A1 (en) * 2019-08-26 2021-03-04 リンテック株式会社 Resin composition and resin sheet

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JP2024075810A (en) 2024-06-05

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