WO2022207684A1 - 3-methylcrotonic acid decarboxylase (mdc) variants - Google Patents

3-methylcrotonic acid decarboxylase (mdc) variants Download PDF

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WO2022207684A1
WO2022207684A1 PCT/EP2022/058372 EP2022058372W WO2022207684A1 WO 2022207684 A1 WO2022207684 A1 WO 2022207684A1 EP 2022058372 W EP2022058372 W EP 2022058372W WO 2022207684 A1 WO2022207684 A1 WO 2022207684A1
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amino acid
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Benoit VILLIERS
François STRICHER
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Global Bioenergies SA
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Global Bioenergies SA
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Priority to KR1020237032469A priority Critical patent/KR20230163393A/ko
Priority to CN202280024402.8A priority patent/CN117120604A/zh
Priority to AU2022248562A priority patent/AU2022248562A1/en
Priority to CA3210264A priority patent/CA3210264A1/en
Priority to BR112023019721A priority patent/BR112023019721A2/pt
Priority to JP2023560277A priority patent/JP2024511641A/ja
Priority to US18/477,601 priority patent/US20250320482A1/en
Priority to EP22713430.1A priority patent/EP4314269A1/en
Priority to IL307259A priority patent/IL307259A/en
Publication of WO2022207684A1 publication Critical patent/WO2022207684A1/en
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N9/00Enzymes; Proenzymes; Compositions thereof; Processes for preparing, activating, inhibiting, separating or purifying enzymes
    • C12N9/88Lyases (4.)
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P5/00Preparation of hydrocarbons or halogenated hydrocarbons
    • C12P5/02Preparation of hydrocarbons or halogenated hydrocarbons acyclic
    • C12P5/026Unsaturated compounds, i.e. alkenes, alkynes or allenes
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12YENZYMES
    • C12Y401/00Carbon-carbon lyases (4.1)
    • C12Y401/01Carboxy-lyases (4.1.1)
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07KPEPTIDES
    • C07K2319/00Fusion polypeptide
    • C07K2319/20Fusion polypeptide containing a tag with affinity for a non-protein ligand
    • C07K2319/21Fusion polypeptide containing a tag with affinity for a non-protein ligand containing a His-tag
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12YENZYMES
    • C12Y401/00Carbon-carbon lyases (4.1)
    • C12Y401/01Carboxy-lyases (4.1.1)
    • C12Y401/01035UDP-glucuronate decarboxylase (4.1.1.35), i.e. UDP-D-xylose synthase

Definitions

  • MDC 3-methylcrotonic acid decarboxylase
  • Alkenes such as ethylene, propylene, the different butenes, or else the pentenes, for example
  • plastics industry for example for producing polypropylene or polyethylene, and in other areas of the chemical industry and that of fuels.
  • butylene exists in four forms, one of which, isobutene (also referred to as isobutylene), enters into the composition of methyl-tert-butyl-ether (MTBE), an anti-knock additive for automobile fuel.
  • Isobutene can also be used to produce isooctene, which in turn can be reduced to isooctane (2,2,4-trimethylpentane); the very high octane rating of isooctane makes it the best fuel for so-called “gasoline” engines.
  • Alkenes such as isobutene are currently produced by catalytic cracking of petroleum products (or by a derivative of the Fischer-Tropsch process in the case of hexene, from coal or gas). The production costs are therefore tightly linked to the price of oil. Moreover, catalytic cracking is sometimes associated with considerable technical difficulties which increase process complexity and production costs.
  • the production by a biological pathway of alkenes such as isobutene is called for in the context of a sustainable industrial operation in harmony with geochemical cycles.
  • the first generation of biofuels consisted in the fermentative production of ethanol, as fermentation and distillation processes already existed in the food processing industry.
  • the production of second generation biofuels is in an exploratory phase, encompassing in particular the production of long chain alcohols (butanol and pentanol), terpenes, linear alkanes and fatty acids.
  • Two recent reviews provide a general overview of research in this field: Ladygina et al. (Process Biochemistry 41 (2006), 1001 ) and Wackett (Current Opinions in Chemical Biology 21 (2008), 187).
  • a decarboxylation is a chemical reaction that removes a carboxyl group and releases carbon dioxide (CO2).
  • phenylacrylic acid decarboxylase PAD
  • FDC ferulic acid decarboxylase
  • phenylacrylic acid decarboxylase (PAD) was characterized as a Flavin prenyltransferase and no longer as a decarboxylase. It has been shown that Fdd (but not PAD) is solely responsible for the reversible decarboxylase activity and that it requires a new type of cofactor, namely a prenylated flavin synthesized by the associated UbiX (or Pad1 ) protein.
  • the real decarboxylase is the Ferulic Acid Decarboxylase (FDC) in association with the modified FMN (prenylated-FMN).
  • FDC Ferulic Acid Decarboxylase
  • Figure 1B This mechanism of the Ferulic Acid Decarboxylase (FDC) in association with the modified FMN (prenylated-FMN) (the latter provided by the PAD enzyme) was recently described and involves a surprising enzymatic mechanism, i.e. , an a,b-unsaturated acid decarboxylation via a 1 ,3-dipolar cyclo-addition.
  • WO2017/191239 and W02020/007886 describe enzyme variants based on FDC enzymes of Hypocrea atroviridis and Streptomyces sp. 769 which show an improved ability to convert 3-methylcrotonic acid into isobutene.
  • the above means and methods allow to produce isobutene from 3- methylcrotonic acid, there is still a need for improvements, in particular as regards a further increase in efficiency of the process so as to make it more suitable for industrial purposes.
  • the present invention provides a variant of a 3-methylcrotonic acid decarboxylase (MDC) showing an improved activity in converting 3-methylcrotonic acid into isobutene over the corresponding MDC from which it is derived as defined in the claims.
  • MDC 3-methylcrotonic acid decarboxylase
  • An improved enzyme variant or an enzyme variant capable of catalyzing a reaction with increased activity is defined as an enzyme variant which differs from the wildtype enzyme and which catalyzes the conversion of 3-methylcrotonic acid into isobutene so that the specific activity of the enzyme variant is higher than the specific activity of the wildtype enzyme for at least one given concentration of a 3-methylcrotonic acid (preferably any 3-methylcrotonic acid higher than 0 M and up to 1 M).
  • a specific activity is defined as the number of moles of substrate converted to moles of product by unit of time by mole of enzyme.
  • K cat turnover number
  • an “improved activity” means that the activity of the enzyme in question is at least 10%, preferably at least 20%, more preferably at least 30% or 50%, even more preferably at least 70% or 80% and particularly preferred at least 90% or 100% higher than that of the enzyme from which the variant is derived, preferably higher than that of the enzyme represented by SEQ ID NO:1.
  • the improved activity may be at least 150%, at least 200%, at least 300%, at least 750% or at least 1000% higher than that of the corresponding enzyme from which the variant is derived, preferably higher than that of the enzyme represented by SEQ ID NO:1.
  • the activity is measured by using an assay with purified enzyme and chemically synthesized substrates, as described below.
  • the improved activity of a variant can be measured as a higher isobutene production in a given time under defined conditions, compared with the parent enzyme.
  • This improved activity can result from a higher turnover number, e.g. a higher kcat value. It can also result from a lower Km value. It can also result from a higher kcat/Km value. Finally, it can result from a higher solubility, or stability of the enzyme.
  • the degree of improvement can be measured as the improvement in isobutene production.
  • the degree of improvement can also be measured in terms of kcat improvement, of kcat/Km improvement, or in terms of Km decrease, in terms of soluble protein production or in terms of protein stability.
  • the enzyme variants which the present invention provides are capable of converting 3-methylcrotonic acid into isobutene with an activity which is at least 1.10 times as high compared to the turnover rate of the corresponding wild type enzyme having the amino acid sequence as shown in SEQ ID NO:1.
  • the enzyme variants which are capable of converting 3- methylcrotonic acid into isobutene have a turnover rate (i.e. , a k cat -value) which is at least 2 times, at least 3 times, at least 5 times or even at least 10 times as high compared to the turnover rate of the corresponding wild type enzyme having the amino acid sequence as shown in SEQ ID NO:1.
  • the turnover rate is at least 100 times or even at least 500 times as high compared to that of the corresponding wild type enzyme having the amino acid sequence as shown in SEQ ID NO:1 .
  • Such enzyme variants are obtained by effecting mutations at specific positions in the amino acid sequence of an MDC and the variants obtained by effecting such mutations show an improved activity in catalyzing the conversion of 3-methylcrotonic acid into isobutene.
  • the activity of an enzyme capable of converting 3-methylcrotonic acid into isobutene may be determined by methods known to the person skilled in the art. In one embodiment, this activity is determined as described in the Examples appended hereto. In a particular embodiment this activity can be measured by incubating the enzyme, preferably a cell lysate containing the overexpressed recombinant protein, in vitro. Alternatively, a purified enzyme can be used or an in vivo assay.
  • the activity of the MDC variants for the conversion of 3- methylcrotonic acid into isobutene can be assessed by an enzymatic in vitro assay based on purified proteins and on the detection of isobutene by gas chromatography.
  • the MDC variant to be tested can be provided according to the following protocol:
  • the MDC to be tested is subcloned into the pET25 (Novagen) expression vector or fused with a polynucleotide tag in 5’ or 3’ coding for a 6His purification tag before being cloned in a pET25 expression vector.
  • the assay is based on the use of a bacterial strain (BL21(DE3), Novagen) transformed with two expression vectors leading to the production of the last two enzymes involved in the metabolic pathway converting 3- methylcrotonic acid (3MC) to isobutene; namely the Flavin prenyltransferase UbiX protein from E.
  • This strain is first plated out onto LB-agar plates supplemented with the appropriate antibiotics. Cells are grown overnight at 32°C until individual colonies reach the desired size. Single colonies are then picked and individually transferred into 50pl_ of liquid LB medium supplemented with the appropriate antibiotic. Cell growth is carried out with shaking for 21 hours at 34°C.
  • the LB cultures are used to inoculate 300 pL in 384 deepwell microplates of auto-induction medium (Studier FW, Prat. Exp. Pur.
  • reaction mix final composition: pH 7.5, Phosphate 50 mM, NaCI 20 mM, MgCI2 2 mM, Lysozyme 0.75 mg/mL, DNAse 0.0225 mg/mL, KCI 100mM
  • reaction mix final composition: pH 7.5, Phosphate 50 mM, NaCI 20 mM, MgCI2 2 mM, Lysozyme 0.75 mg/mL, DNAse 0.0225 mg/mL, KCI 100mM
  • 1 to 200 mM (final) 3MC and incubated for a further 1 to 4 hours in a shaking incubator at 34°C, 700 rpm.
  • the MDC enzyme catalyzes the decarboxylation of 3MC into isobutene (IBN). After 5 to 10 min inactivation at 80°C or 90°C, the IBN produced is quantified by gas chromatography as followed.
  • the present invention allows to dramatically increase the production efficiency of isobutene from 3-methylcrotonic acid.
  • MDC 3-methylcrotonic acid decarboxylase
  • a decarboxylation is a chemical reaction that removes a carboxyl group and releases carbon dioxide. This activity can be measured by methods known in the art and as described above.
  • the MDC is a Ferulic Acid Decarboxylase (FDC) or is derived from such an enzyme. FDCs belong to the enzyme class EC 4.1 .1 .- .
  • an FDC in association with a modified FMN is capable of catalyzing an a,b-unsaturated decarboxylation via a 1 ,3-dipolar cyclo-addition and, more specifically, capable of catalyzing the decarboxylation of 3-methylcrotonic acid into isobutene.
  • FDC relates to enzymes capable of catalyzing the decarboxylation of 3-methylcrotonic acid into isobutene, preferably when provided with a prenylated FMN.
  • the enzyme can be classified as an UbiD-like enzyme, meaning that the enzymatic activity is the same as UbiD (decarboxylation of a,b-unsaturated carboxylic acid using the same cofactor), but the substrate preference is different.
  • An FDC is not involved in ubiquinone biosynthesis, unlike UbiD.
  • FDC enzymes have, e.g., been described in Saccharomyces cerevisiae, Enterobacter sp., Bacillus pumilus, Aspergillus niger or Candida dubliniensis.
  • the FDC is derived from Saccharomyces cerevisiae (Uniprot accession number Q03034), Enterobacter sp. (Uniprot accession number V3P7U0), Bacillus pumilus (Uniprot accession number Q45361), Aspergillus niger (Uniprot accession number A2R0P7) or Candida dubliniensis (Uniprot accession number B9WJ66).
  • the FDC is a 3-polyprenyl-4-hydroxybenzoate decarboxylase (UbiD).
  • 3-polyprenyl-4-hydroxybenzoate decarboxylases have, e.g., been described in Flypocrea atroviridis, Sphaerulina musiva, Penecillinum requeforti, Fusarium oxysporum f. sp.
  • the FDC enzyme variant capable of catalyzing the decarboxylation of 3-methylcrotonic acid into isobutene is derived from a 3-polyprenyl-4-hydroxybenzoate decarboxylase (UbiD) from Hypocrea atroviridis (UniProt Accession number G9NLP8), Sphaerulina musiva (UniProt Accession number M3DF95), Penecillinum roqueforti (UniProt Accession number W6QKP7), Fusarium oxysporum f. sp.
  • UbiD 3-polyprenyl-4-hydroxybenzoate decarboxylase
  • the MDC is an enzyme which is associated with and/or depends on a Flavin prenyltransferase.
  • the enzymatic conversion of 3-methylcrotonic acid into isobutene utilizing a prenylated FMN- dependent decarboxylase is preferably associated with a Flavin prenyltransferase and relies on a reaction of two consecutive steps catalyzed by the two enzymes, i.e. , the prenylated FMN-dependent decarboxylase (catalyzing the actual decarboxylation of 3- methylcrotonic acid into isobutene) with an associated Flavin prenyltransferase which provides the modified flavin cofactor.
  • the flavin cofactor may preferably be FMN or FAD.
  • FMN flavin mononucleotide; also termed riboflavin-5'-phosphate
  • FAD flavin adenine dinucleotide
  • the Flavin prenyltransferases which may be associated with the MDC variants of the present invention are described in more detail further below.
  • the present invention provides now improved variants of enzymes which are capable of converting 3-methylcrotonic acid into isobutene.
  • the inventors used as a model enzyme the FDC of Yersinia frederiksenii shown in SEQ ID NO: 1 and could show that it is possible to provide variants of this enzyme which show increased activity with respect to the conversion of 3-methylcrotonic acid into isobutene.
  • the model enzyme i.e., the FDC of Yersinia frederiksenii, as used by the inventors has the amino acid sequence as shown in SEQ ID NO:1.
  • the variants of the present invention are characterized by the feature that they are derived from an MDC, more preferably from an MDC having the amino acid sequence shown in SEQ ID NO:1 or a highly related sequence (at least 55% identical) and in which mutations are effected at one or more of the above indicated positions and by the feature that they show the ability to convert 3- methylcrotonic acid into isobutene and that they can do this with an improved activity.
  • the variant according to the present invention is derived from a sequence which shows at least 60%, more preferably at least 70%, even more preferably at least 80% sequence identity to SEQ ID NO:1 and in which one or more substitutions and/or deletions and/or insertions at the positions indicated herein have been effected.
  • the teaching of the present invention is not restricted to the MDC enzyme of Yersinia frederiksenii shown in SEQ ID NO: 1 which had been used as a model enzyme but can be extended to MDC enzymes from other organisms or to enzymes which are structurally related to SEQ ID NO:1 such as, e.g., truncated variants of the enzyme.
  • the present invention also relates to variants of MDCs which are structurally related to the Yersinia frederiksenii sequence (SEQ ID NO: 1 ) and which show one or more substitutions and/or deletions and/or insertions at positions corresponding to any of the positions as indicated herein below.
  • n an integer between 55 and 100, preferably 55, 56, 57, 58, 59, 60, 61 , 62, 63, 64, 65, 66, 67, 68, 69, 70, 71 , 72, 73, 74, 75, 76, 77, 78, 79, 80, 81 , 82,
  • the structurally related MDC stems from a bacterium, more preferably from a gram-negative bacterium, even more preferably of the genus Yersinia.
  • the variant of an MDC according to the present invention has (or preferably is derived from) a sequence which is at least n % identical to SEQ ID NO:1 with n being an integer between 55 and 100, preferably 55, 56, 57, 58, 59, 60, 61 , 62, 63, 64, 65, 66, 67, 68, 69, 70, 71 , 72, 73, 74, 75, 76, 77, 78, 79, 80, 81 , 82, 83,
  • the degree of identity either refers to the percentage of amino acid residues in the shorter sequence which are identical to amino acid residues in the longer sequence or to the percentage of amino acid residues in the longer sequence which are identical to amino acid residues in the shorter sequence. Preferably, it refers to the percentage of amino acid residues in the shorter sequence which are identical to amino acid residues in the longer sequence.
  • the degree of sequence identity can be determined according to methods well known in the art using preferably suitable computer algorithms such as CLUSTAL.
  • the Clustal analysis method determines whether a particular sequence is, for instance, at least 55% identical to a reference sequence
  • default settings may be used or the settings are preferably as follows: Matrix: blosum 30; Open gap penalty: 10.0; Extend gap penalty: 0.05; Delay divergent: 40; Gap separation distance: 8 for comparisons of amino acid sequences.
  • the Extend gap penalty is preferably set to 5.0.
  • ClustalW2 is used for the comparison of amino acid sequences.
  • the following settings are preferably chosen: Protein weight matrix: BLOSUM 62; gap open: 10; gap extension: 0.1.
  • the following settings are preferably chosen: Protein weight matrix: BLOSUM 62; gap open: 10; gap extension: 0.2; gap distance: 5; no end gap.
  • the degree of identity is calculated over the complete length of the sequence.
  • Amino acid residues located at a position corresponding to a position as indicated herein in the amino acid sequence shown in SEQ ID NO:1 can be identified by the skilled person by methods known in the art. For example, such amino acid residues can be identified by aligning the sequence in question with the sequence shown in SEQ ID NO:1 and by identifying the positions which correspond to the above or below indicated positions of SEQ ID NO:1. The alignment can be done with means and methods known to the skilled person, e.g. by using a known computer algorithm such as the Lipman-Pearson method (Science 227 (1985), 1435) or the CLUSTAL algorithm. It is preferred that in such an alignment maximum homology is assigned to conserved amino acid residues present in the amino acid sequences.
  • ClustalW2 is used for the comparison of amino acid sequences.
  • the following settings are preferably chosen: Protein weight matrix: BLOSUM 62; gap open: 10; gap extension: 0.1.
  • the following settings are preferably chosen: Protein weight matrix: BLOSUM 62; gap open: 10; gap extension: 0.2; gap distance: 5; no end gap.
  • substituted with another amino acid residue means that the respective amino acid residues at the indicated position can be substituted with any other possible amino acid residues, e.g. naturally occurring amino acids or non-naturally occurring amino acids (Brustad and Arnold, Curr. Opin. Chem. Biol.
  • amino acid residues selected from the group consisting of alanine, arginine, asparagine, aspartic acid, cysteine, glutamine, glutamic acid, glycine, histidine, isoleucine, leucine, lysine, methionine, phenylalanine, proline, serine, threonine, tryptophan, tyrosine and valine. Preferred substitutions for certain positions are indicated further below. Moreover, the term “substituted” or “substitution” also means that the respective amino acid residue at the indicated position is modified.
  • Naturally occurring modifications include but are not limited to eukaryotic post-translational modification, such as attachment of functional groups (e.g. acetate, phosphate, hydroxyl, lipids (myristoylation of glycine residues) and carbohydrates (e.g. glycosylation of arginine, asparagine etc.).
  • Naturally occurring modifications also encompass the change in the chemical structure by citrullination, carbamylation and disulphide bond formation between cysteine residues; attachment of co-factors (FMN or FAD that can be covalently attached) or the attachement of peptides (e.g. ubiquitination or sumoylation).
  • Non-naturally occurring modifications include, e.g., in vitro modifications such as biotinylation of lysine residue or the inclusion of non-canonical amino acids (see Liu and Schultz, Annu. Rev. Biochem. 79 (2010), 413-44 and Wang et al. , Chem. Bio. 2009 March 27; 16 (3), 323-336; doi:101016/jchembiol.2009.03.001).
  • “deleted” or “deletion” means that the amino acid at the corresponding position is deleted.
  • inserted or “insertion” means that at the respective position one or two, preferably one amino acid residue is inserted after the indicated position.
  • the present invention provides a variant of a 3-methylcrotonic acid decarboxylase (MDC) showing an improved activity in converting 3-methylcrotonic acid into isobutene over the corresponding MDC from which it is derived, wherein the MDC variant is characterized in that it shows one or more substitutions, deletions and/or insertions in comparison to the corresponding sequence from which it is derived and wherein these substitutions, deletions and/or insertions occur at one or more of the positions corresponding to positions 7, 17, 27, 33, 35, 45, 46, 48, 51 , 140, 144, 183, 184, 185, 222, 227, 284, 285, 286, 287, 288, 289, 290, 292, 321 , 322, 327, 329, 330, 331 , 337,
  • MDC 3-methylcrotonic acid decarboxylase
  • the present invention relates in a preferred embodiment to an MDC variant having an amino acid sequence as shown in SEQ ID NO:1 or an amino acid sequence having at least 55% sequence identity to SEQ ID NO: 1 , in which one or more amino acid residues at a position selected from the group consisting of positions 7, 17, 27, 33, 35, 45, 46, 48, 51 , 140, 144, 183, 184, 185, 222, 227, 284, 285, 286, 287, 288, 289, 290,
  • the present invention relates to any of the above- described MDC variants having an amino acid sequence as shown in SEQ ID NO:1 or an amino acid sequence having at least 55% sequence identity to SEQ ID NO:1 in which
  • an amino acid residue at position 7 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position, is deleted or substituted with cysteine;
  • an amino acid residue at position 46 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position, is deleted or substituted with alanine or isoleucine;
  • an amino acid residue at position 144 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with serine; and/or (12) an amino acid residue at position 183 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position, is deleted or substituted with tyrosine; and/or
  • an amino acid residue at position 122 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position, is deleted or substituted with valine;
  • an amino acid residue at position 227 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with leucine or tyrosine;
  • an amino acid residue at position 285 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with alanine, histidine, isoleucine, leucine, methionine, proline, serine, threonine or valine; and/or
  • an amino acid residue at position 286 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with alanine, cysteine, aspartate, glycine, histidine, asparagine, serine or tryptophan; and/or
  • an amino acid residue at position 287 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with isoleucine, lysine, proline, glutamine, arginine, serine, threonine or valine or a serine is inserted; and/or
  • an amino acid residue at position 289 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with alanine, cysteine, histidine, methionine, glutamine, arginine, tryptophan or tyrosine; and/or (23) an amino acid residue at position 290 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position, is deleted or substituted with glutamate; and/or
  • an amino acid residue at position 331 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with glycine;
  • an amino acid residue at position 331 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with glycine;
  • an amino acid residue at position 355 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with cysteine, threonine or valine; and/or (34) an amino acid residue at position 365 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position, is deleted or substituted with isoleucine, methionine, serine or threonine; and/or
  • an amino acid residue at position 384 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with alanine, glycine, leucine, serine or threonine; and/or
  • an amino acid residue at position 388 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position, is deleted or substituted with methionine, glutamine or serine; and/or
  • an amino acid residue at position 389 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with alanine, histidine or glutamine;
  • an amino acid residue at position 394 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with alanine, cysteine, glycine, histidine, leucine, glutamine or arginine; and/or
  • an amino acid residue at position 395 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with valine; and/or (46) an amino acid residue at position 419 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position, is deleted or substituted with alanine or proline; and/or
  • an amino acid residue at position 429 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with alanine, aspartate or valine or a glycine or an asparagine is inserted; and/or
  • an amino acid residue at position 431 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with alanine, cysteine, lysine, methionine, asparagine, proline, threonine or valine or a glycine, leucine or asparagine is inserted; and/or
  • an amino acid residue at position 432 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with alanine, phenylalanine or tryptophan; and/or
  • an amino acid residue at position 434 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with phenylalanine, methionine, valine or tryptophan; and/or
  • an amino acid residue at position 436 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with alanine, methionine, asparagine, glutamine, threonine or tryptophan; and/or
  • an amino acid residue at position 437 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with phenylalanine, glycine, isoleucine, leucine, methionine, threonine or valine; and/or
  • an amino acid residue at position 439 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with leucine or proline; and/or (58) an amino acid residue at position 443 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position, is deleted or substituted with histidine or an alanine, glycine, leucine, arginine, threonine or valine is inserted; and/or
  • an amino acid residue at position 444 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with phenylalanine, isoleucine, leucine, methionine, asparagine, arginine, threonine or valine ora glutamate, glycine, histidine, lysine, leucine, asparagine, proline, arginine, serine, threonine or valine is inserted; and/or
  • an amino acid residue at position 446 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with aspartate, glycine or proline;
  • an amino acid residue at position 447 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with phenylalanine, histidine, isoleucine, threonine or tryptophan or a lysine, leucine, proline or tyrosine is inserted; and/or
  • an amino acid residue at position 459 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with glycine, leucine, proline, arginine or threonine; and/or (69) an amino acid residue at position 460 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position, is deleted or substituted glycine, histidine, isoleucine, leucine, methionine, valine or tyrosine; and/or
  • an amino acid residue at position 470 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with glycine, serine or threonine; and/or
  • the invention also relates to variants as defined in (1 ) to (76) hereinabove, wherein the amino acid residue indicated as substituting the amino acid residue at the position in SEQ ID NO: 1 or as being inserted at a certain position is not that particular amino acid residue but an amino acid residue which is conservative in relation to the indicated substituting amino acid.
  • the present invention also relates to an MDC variant as described herein above which has an amino acid sequence as shown in SEQ ID NO:1 or an amino acid sequence having at least 55% sequence identity to SEQ ID NO: 1 , in which one or more amino acid residues at a position selected from the group consisting of positions 7, 17, 27, 33, 35, 45, 46, 48, 51 , 140, 144, 183, 184, 185, 222, 227, 284, 285, 286, 287, 288, 289, 290, 292, 321 , 322, 327, 329, 330, 331 , 337, 338, 355, 365, 378, 380, 384, 387,
  • an amino acid residue at position 15 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with histidine or leucine;
  • an amino acid residue at position 43 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with glutamate; and/or (6) an amino acid residue at position 72 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position, is deleted or substituted with lysine; and/or
  • an amino acid residue at position 141 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with cysteine, leucine, glutamine, serine or tyrosine; and/or
  • an amino acid residue at position 224 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with alanine, proline or glutamine;
  • an amino acid residue at position 283 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with cysteine, phenylalanine, histidine, leucine, glutamine, serine, threonine or valine; and/or
  • an amino acid residue at position 332 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with histidine, arginine or serine; and/or
  • an amino acid residue at position 336 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with histidine, asparagine or glutamine; and/or (18) an amino acid residue at position 361 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position, is deleted or substituted with lysine; and/or
  • an amino acid residue at position 385 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with aspartate, phenylalanine, glycine, leucine, proline, arginine, serine, threonine or tryptophan; and/or
  • an amino acid residue at position 421 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with phenylalanine, lysine, leucine, threonine, valine or tryptophan or an aspartate, glutamate, glycine, isoleucine, proline, arginine serine or theronine is inserted; and/or
  • an amino acid residue at position 426 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with histidine, isoleucine, leucine, threonine, valine, tryptophan or tyrosine or a leucine is inserted; and/or (29) an amino acid residue at position 430 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position, is deleted or substituted with alanine, lysine, asparagine, proline, arginine, serine, threonine or valine or a cysteine, glycine, histidine, isoleucine, leucine, asparagine, glutamine, arginine or serine is inserted; and/or
  • an amino acid residue at position 440 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position, is deleted or substituted with aspartate or isoleucine;
  • an amino acid residue at position 441 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with aspartate, glycine, histidine, isoleucine, leucine, proline, threonine or valine; and/or
  • an amino acid residue at position 461 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with alanine, aspartate, glutamate, glycine, asparagine, serine, threonine, valine or tyrosine; and/or
  • an amino acid residue at position 463 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with glutamate, phenylalanine, glycine, isoleucine, leucine, methionine, proline, serine, threonine or valine; and/or
  • an amino acid residue at position 469 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position is deleted or substituted with alanine, aspartate, glutamate, histidine, asparagine, serine or threonine.
  • the invention also relates to variants as defined in (1 ) to (35) hereinabove, wherein the amino acid residue indicated as substituting the amino acid residue at the position in SEQ ID NO: 1 is not that particular amino acid residue but an amino acid residue which is conservative in relation to the indicated substituting amino acid.
  • the present invention relates in particular to a variant of a 3-methylcrotonicacid decarboxylase (MDC) showing an improved activity in converting 3-methylcrotonic acid into isobutene over the 3-methylcrotonic acid decarboxylase (MDC) of SEQ ID NO: 1 , wherein the 3-methylcrotonic acid decarboxylase (MDC) is characterized in that:
  • the MDC variant according to the invention showing an improved activity in converting 3-methylcrotonic acid into isobutene is characterized in that it contains at least one deletion, substitution and/or insertion wherein the deletion/insertion/substitution is at position 432 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position.
  • such a variant further has one or more substitutions, deletions and/or insertions in comparison to the corresponding sequence from which it is derived and wherein these substitutions, deletions and/or insertions occur at one or more of the positions corresponding to positions 7, 17, 27, 33, 35, 45, 46, 48, 51 , 140, 144, 183, 184, 185, 222, 227, 284, 285, 286, 287, 288, 289, 290, 292, 321 , 322, 327, 329, 330, 331 , 337, 338, 355, 365, 378, 380, 384, 387, 388, 389, 391 , 392, 393, 394, 395, 419, 424, 425, 428, 429, 431 , 434,
  • the MDC variant according to the invention showing an improved activity in converting 3-methylcrotonic acid into isobutene is characterized in that it contains at least one deletion, substitution and/or insertion wherein the deletion/insertion/substitution is at position 434 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position.
  • such a variant further has one or more substitutions, deletions and/or insertions in comparison to the corresponding sequence from which it is derived and wherein these substitutions, deletions and/or insertions occur at one or more of the positions corresponding to positions 7, 17, 27, 33, 35, 45, 46, 48, 51 , 140, 144, 183, 184, 185, 222, 227, 284, 285, 286, 287, 288, 289, 290, 292, 321 , 322, 327, 329, 330, 331 , 337, 338, 355, 365, 378,
  • the MDC variant according to the invention showing an improved activity in converting 3-methylcrotonic acid into isobutene is characterized in that it contains at least one deletion, substitution and/or insertion wherein the deletion/insertion/substitution is at position 436 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position.
  • such a variant further has one or more substitutions, deletions and/or insertions in comparison to the corresponding sequence from which it is derived and wherein these substitutions, deletions and/or insertions occur at one or more of the positions corresponding to positions 7, 17, 27, 33, 35, 45, 46, 48, 51 , 140, 144, 183, 184, 185, 222, 227, 284, 285,
  • the MDC variant according to the invention showing an improved activity in converting 3-methylcrotonic acid into isobutene is characterized in that it contains at least one deletion, substitution and/or insertion wherein the deletion/insertion/substitution is at position 387 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position.
  • such a variant further has one or more substitutions, deletions and/or insertions in comparison to the corresponding sequence from which it is derived and wherein these substitutions, deletions and/or insertions occur at one or more of the positions corresponding to positions 7, 17, 27, 33, 35, 45, 46, 48, 51 , 140, 144, 183, 184, 185, 222, 227, 284, 285, 286, 287, 288, 289, 290, 292, 321 , 322, 327, 329, 330, 331 , 337, 338, 355, 365, 378,
  • the MDC variant according to the invention showing an improved activity in converting 3-methylcrotonic acid into isobutene is characterized in that contains at least two deletions, substitutions and/or insertions wherein one deletion/insertion/substitution is at position 432 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position and another deletion/insertion/substitution is at position 434 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position.
  • such a variant further has one or more substitutions, deletions and/or insertions in comparison to the corresponding sequence from which it is derived and wherein these substitutions, deletions and/or insertions occur at one or more of the positions corresponding to positions 7, 17, 27, 33, 35, 45, 46, 48, 51 , 140, 144, 183, 184, 185, 222, 227, 284, 285, 286, 287, 288, 289, 290, 292, 321 , 322, 327, 329, 330, 331 , 337, 338, 355, 365, 378,
  • such a variant which contains modifications at positions 432 and 434 in the amino acid sequence shown in SEQ ID NO:1 or at positions corresponding to these positions furthermore shows a substitution, deletion or substitution at position 436 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position.
  • such a variant which contains modifications at positions 432 and 434 in the amino acid sequence shown in SEQ ID NO:1 or at positions corresponding to these positions furthermore shows a substitution, deletion or substitution at positions 430 and at position 436 in the amino acid sequence shown in SEQ ID NO:1 or at position corresponding to these positions.
  • the MDC variant according to the invention showing an improved activity in converting 3-methylcrotonic acid into isobutene is characterized in that it contains at least one deletion, substitution and/or insertion wherein the deletion/insertion/substitution is at position 430 in the amino acid sequence shown in SEQ ID NO:1 or at a position corresponding to this position and in that it contains deletions, substitutions and/or insertions at at least two further positions selected from the group consisting of positions 7, 17, 27, 33, 35, 45, 46, 48, 51 , 140, 144, 183, 184, 185, 222, 227, 284, 285, 286, 287, 288, 289, 290, 292, 321 , 322, 327,
  • the at least two further positions are 432 and 434. In another preferred embodiment the at least two further positions are 432, 434 and 436.
  • the MDC variant according to the invention showing an improved activity in converting 3-methylcrotonic acid into isobutene is characterized in that it contains two or more modifications. Preferred combinations of positions at which such modifications occur are specified in the following Table 1.
  • the MDC variant shows modifications at two or more positions (in the amino acid sequence shown in SEQ ID NO:1 or at positions corresponding to these positions) as reflected by the positions indicated for any one of the variants with more than one modification shown in Table 1.
  • Table 1 shows the variant “K3911-L432W-L434M”. Accordingly, the MDC variant according to the invention in one preferred embodiment contains three modifications which occur at positions 391 , 432 and 434 (in the amino acid sequence shown in SEQ ID NO:1 or at positions corresponding to these positions). Alternative combinations of positions are reflected by the other mutants which are listed in Table 1.
  • an MDC variant which contains two or more modifications at positions as indicated for any of the mutants listed in Table 1 contains the modifications as shown in Table 1.
  • an MDC variant which shows modifications at positions 391 , 432 and 434 preferably shows, in one embodiment, a substitutions from K to I at position 391 , a substitution from L to W at position 432 and a substitution from L to M at position 434.
  • any of the above described variants having multiple mutations further has one or more substitutions, deletions and/or insertions in comparison to the corresponding sequence from which it is derived and wherein these substitutions, deletions and/or insertions occur at one or more of the positions corresponding to positions 7, 17, 27, 33, 35, 45, 46, 48, 51 , 140, 144, 183, 184, 185, 222, 227, 284, 285, 286, 287, 288, 289, 290, 292, 321 , 322, 327, 329, 330, 331 , 337, 338, 355, 365, 378, 380, 384, 387, 388, 389, 391 , 392, 393, 394, 395, 419, 424, 425, 428, 429, 431 , 432,
  • the present invention also relates to a method for providing a variant of an MDC wherein said variant shows an improved activity of converting 3-methylcrotonic acid into isobutene, said method comprising the step of effecting one or more changes in the sequence of the MDC wherein said change(s) is/are effected at one or more amino acid positions selected from the group consisting of the amino acid positions corresponding to positions 7, 17,27, 33, 35, 45, 46, 48, 51 , 140, 144, 183, 184, 185, 222, 227, 284, 285, 286, 287, 288, 289, 290, 292, 321 , 322, 327, 329, 330, 331 , 337,
  • the MDC from which the MDC variant is derived is an MDC which shows the amino acid sequence as shown in SEQ ID NO:1 or an amino acid sequence having at least 55%, 60%, 70%, 80%, 81%, 82%, 83%, 84%, 85%, 86%, 87%, 88%, 89% or 90% sequence identity to SEQ ID NO:1 or any of the preferred degrees of sequence identity as specified herein above.
  • An MDC variant of the present invention can be fused to a homologous or heterologous polypeptide or protein, an enzyme, a substrate or a tag to form a fusion protein. Fusion proteins in accordance with the present invention will have the same improved activity as the MDC variant of the present invention.
  • Polypeptides, enzymes, substrates or tags that can be added to another protein are known in the art. They may useful for purifying or detecting the proteins of the invention. For instance, tags that can be used for detection and/or purification are e.g. FLAG-tag, His6-tag or a Strep-tag.
  • the protein of the invention can be fused to an enzyme e.g. luciferase, for the detection or localisation of said protein.
  • fusion partners include, but are not limited to, bacterial b-galactosidase, trpE, Protein A, b-lactamase, alpha amylase, alcohol dehydrogenase or yeast alpha mating factor. It is also conceivable that the polypeptide, enzyme, substrate or tag is removed from the protein of the invention after e.g. purification. Fusion proteins can typically be made by either recombinant nucleic acid methods or by synthetic polypeptide methods known in art.
  • the present invention further relates to a nucleic acid molecule encoding an MDC variant of the present invention and to a vector comprising said nucleic acid molecules.
  • Vectors that can be used in accordance with the present invention are known in the art.
  • the vectors can further comprise expression control sequences operably linked to the nucleic acid molecules of the present invention contained in the vectors. These expression control sequences may be suited to ensure transcription and synthesis of a translatable RNA in bacteria or fungi.
  • Expression control sequences can for instance be promoters. Promoters for use in connection with the nucleic acid molecules of the present invention may be homologous or heterologous with regard to its origin and/or with regard to the gene to be expressed.
  • Suitable promoters are for instance promoters which lend themselves to constitutive expression. Flowever, promoters which are only activated at a point in time determined by external influences can also be used. Artificial and/or chemically inducible promoters may be used in this context.
  • the vector of the present invention is an expression vector.
  • Expression vectors have been widely described in the literature. As a rule, they contain not only a selection marker gene and a replication-origin ensuring replication in the host selected, but also a bacterial or viral promoter, and in most cases a termination signal for transcription. Between the promoter and the termination signal there is in general at least one restriction site or a polylinker which enables the insertion of a coding DNA sequence.
  • the DNA sequence naturally controlling the transcription of the corresponding gene can be used as the promoter sequence, if it is active in the selected host organism. However, this sequence can also be exchanged for other promoter sequences.
  • promoters ensuring constitutive expression of the gene and inducible promoters which permit a deliberate control of the expression of the gene.
  • Bacterial and viral promoter sequences possessing these properties are described in detail in the literature. Regulatory sequences for the expression in microorganisms (for instance E. coli, S. cerevisiae) are sufficiently described in the literature. Promoters permitting a particularly high expression of a downstream sequence are for instance the T7 promoter (Studier et al.
  • Inducible promoters are preferably used for the synthesis of polypeptides. These promoters often lead to higher polypeptide yields than do constitutive promoters.
  • a two-stage process is often used.
  • the host cells are cultured under optimum conditions up to a relatively high cell density.
  • transcription is induced depending on the type of promoter used.
  • the present invention relates to a host cell comprising the nucleic acid molecule or the vector of the present invention.
  • the host cell according to the presenting invention is a microorganism, in particular a bacterium or a fungus.
  • the host cell of the present invention is E. coli, a bacterium of the genus Clostridium or a yeast cell, such as S. cerevisiae.
  • the host cell is a plant cell or a non-human animal cell.
  • the transformation of the host cell with a vector according to the invention can be carried out by standard methods, as for instance described in Sambrook and Russell (2001 ), Molecular Cloning: A Laboratory Manual, CSH Press, Cold Spring Harbor, NY, USA; Methods in Yeast Genetics, A Laboratory Course Manual, Cold Spring Harbor Laboratory Press, 1990.
  • the host cell is cultured in nutrient media meeting the requirements of the particular host cell used, in particular in respect of the pH value, temperature, salt concentration, aeration, antibiotics, vitamins, trace elements etc.
  • the enzymatic conversion of 3-methylcrotonic acid into isobutene utilizing an MDC is preferably performed in the presence of a Flavin prenyltransferase and relies on a reaction of two consecutive steps catalyzed by the two enzymes, i.e. , the MDC (catalyzing the actual decarboxylation of 3-methylcrotonic acid into isobutene) with a Flavin prenyltransferase which provides the modified flavin cofactor.
  • the flavin cofactor may preferably be FMN or FAD.
  • FMN flavin mononucleotide; also termed riboflavin-5'-phosphate
  • riboflavin kinase a biomolecule produced from riboflavin (vitamin B2) by the enzyme riboflavin kinase and functions as prosthetic group of various reactions.
  • FAD flavin adenine dinucleotide
  • FAD flavin adenine dinucleotide
  • Flavin prenyltransferase when producing isobutene from 3-methylcrotonic acid comprising the step of incubating an MDC variant of the invention with 3-methylcrotonic acid a Flavin prenyltransferase is present which, in a first step, modifies a flavin cofactor (FMN or FAD) into a (modified) flavin-derived cofactor. Flavin prenyltransferase prenylates the flavin ring of the flavin cofactor (FMN or FAD) into a (modified) prenylated flavin cofactor. This reaction is schematically illustrated in Figure 1A.
  • the host cell of the present invention is a cell which expresses an Flavin prenyltransferase capable of modifying a flavin cofactor (FMN or FAD) into a (modified) flavin-derived cofactor.
  • the host cell is a cell which naturally (endogenously) expresses a Flavin prenyltransferase.
  • the host cell is a cell which recombinantly expresses a Flavin prenyltransferase by, e.g., introducing a nucleic acid molecule encoding a Flavin prenyltransferase or a vector comprising such a nucleic acid molecule.
  • said Flavin prenyltransferase which modifies the flavin cofactor (FMN or FAD) into a (modified) flavin-derived cofactor is a phenylacrylic acid decarboxylase (PAD)-type protein, or the closely related prokaryotic enzyme UbiX, an enzyme which is involved in ubiquinone biosynthesis in prokaryotes.
  • PAD phenylacrylic acid decarboxylase
  • the protein UbiX (also termed Flavin prenyltransferase) has been shown to be involved in the third step of ubiquinone biosynthesis: 3-octaprenyl-4-hydroxybenzoate 2-octaprenylphenol + CO2.
  • the modification of a flavin cofactor (FMN or FAD) into the corresponding (modified) flavin-derived cofactor is catalyzed by the FMN- containing protein phenylacrylic acid decarboxylase (PAD).
  • the enzymes involved in the modification of the flavin cofactor (FMN or FAD) into the corresponding modified flavin-derived cofactor were initially annotated as decarboxylases (EC 4.1.1.-).
  • Some phenylacrylic acid decarboxylases (PAD) are now annotated as flavin prenyl transferases as EC 2.5.1.-.
  • the conversion of 3-methylcrotonic acid into isobutene makes use of a phenylacrylic acid decarboxylase (PAD)-type protein as the Flavin prenyltransferase which modifies a flavin cofactor (FMN or FAD) into the corresponding (modified) flavin-derived cofactor
  • said phenylacrylic acid decarboxylase (PAD)-type protein is derived from Candida albicans (Uniprot accession number Q5A8L8), Aspergillus niger (Uniprot accession number A3F715), Saccharomyces cerevisiae (Uniprot accession number P33751) or Cryptococcus gattii (Uniprot accession number E6R9Z0).
  • the phenylacrylic acid decarboxylase (PAD)-type protein employed in the method of the present invention is a phenylacrylic acid decarboxylase (PAD)-type protein derived from Candida albicans (Uniprot accession number Q5A8L8; SEQ ID NO:3), Aspergillus niger (Uniprot accession number A3F715; SEQ ID NO:4), Saccharomyces cerevisiae (Uniprot accession number P33751 ; SEQ ID NO:5) or Cryptococcus gattii (Uniprot accession number E6R9Z0; SEQ ID NO:6) having the amino acid sequence as shown in SEQ ID NO:3, SEQ ID NO:4, SEQ ID NO:5 and SEQ ID NO:6, respectively.
  • PAD phenylacrylic acid decarboxylase
  • the phenylacrylic acid decarboxylase (PAD)-type protein is an enzyme comprising an amino acid sequence selected from the group consisting of SEQ ID NOs: 3 to 6 or a sequence which is at least n % identical to any of SEQ ID NOs: 3 to 6 with n being an integer between 10 and 100, preferably 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 91 , 92, 93, 94, 95, 96, 97, 98 or 99 and wherein the enzyme has the enzymatic activity of modifying a flavin cofactor (FMN or FAD) into the corresponding (modified) flavin- derived cofactor.
  • FMN or FAD flavin cofactor
  • sequence identity As regards the determination of sequence identity, the same applies as has been set forth above.
  • the modification of a flavin cofactor (FMN or FAD) into the corresponding (modified) flavin-derived cofactor is catalyzed by the Flavin prenyltransferase also termed UbiX (initially annotated EC 4.1.1.-).
  • Flavin prenyltransferase also termed UbiX (initially annotated EC 4.1.1.-).
  • the enzymes involved in the modification of the flavin cofactor (FMN or FAD) into the corresponding modified flavin-derived cofactor were initially annotated as decarboxylases.
  • Some phenylacrylic acid decarboxylases (PAD) are now annotated as flavin prenyl transferases as EC 2.5.1
  • the conversion of 3-methylcrotonic acid into isobutene makes use of a Flavin prenyltransferase (also termed UbiX) as the Flavin prenyltransferase which modifies the flavin cofactor (FMN or FAD) into the corresponding (modified) flavin-derived cofactor
  • Flavin prenyltransferase also termed UbiX
  • Escherichia coli Uniprot accession number P0AG03
  • Bacillus subtilis Uniprot accession, number A0A086WXG4
  • Pseudomonas aeruginosa Uniprot accession number A0A072ZCW8
  • Enterobacter sp. DC4 Uniprot accession number W7P6B1 ).
  • the Flavin prenyltransferase (also termed UbiX) employed in the method of the present invention is a Flavin prenyltransferase (also termed UbiX) derived from Escherichia coli (Uniprot accession number P0AG03; SEQ ID NO:2), Bacillus subtilis (Uniprot accession, number A0A086WXG4; SEQ ID NO:7), Pseudomonas aeruginosa (Uniprot accession number A0A072ZCW8; SEQ ID NO:8) or Enterobacter sp. DC4 (Uniprot accession number W7P6B1 ; SEQ ID NO:9) having the amino acid sequence as shown in SEQ ID NO:2, SEQ ID NO:7, SEQ ID NO:8 and SEQ ID NO:9, respectively.
  • the Flavin prenyltransferase is an enzyme comprising an amino acid sequence selected from the group consisting of SEQ ID NOs: 2 and 7 to 9 or a sequence which is at least n % identical to any of SEQ ID NOs: 2 and 7 to 9 with n being an integer between 10 and 100, preferably 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 91 , 92, 93, 94, 95, 96, 97, 98 or 99 and wherein the enzyme has the enzymatic activity of modifying a flavin cofactor (FMN or FAD) into the corresponding (modified) flavin-derived cofactor.
  • FMN or FAD flavin cofactor
  • the present invention also relates to a method for producing isobutene from 3- methylcrotonic acid comprising the step of incubating an MDC variant of the invention with 3-methylcrotonic acid under conditions allowing said conversion (preferably further in the presence of a Flavin prenyltransferase as described above) or comprising the step of culturing a host cell of the present invention expressing an MDC variant (and preferably further expressing a Flavin prenyltransferase as described above) in a suitable medium and recovering the produced isobutene. It is also conceivable in this context that in such a method not only one enzyme according to the present invention is employed but a combination of two or more enzymes.
  • the present invention also relates to the use of an MDC variant or a host cell of the present invention as described above for the conversion of 3-methylcrotonic acid into isobutene, preferably in the presence of a Flavin prenyltransferase or in the presence of a host co-expressing a Flavin prenyltransferase as described herein above.
  • the present invention relates to a method for producing isobutene from 3-methylcrotonic acid by bringing 3-methylcrotonic acid into contact with the MDC variant of the present invention, preferably in the presence of a Flavin prenyltransferase, or with a host cell comprising a nucleic acid molecule encoding the MDC variant of the present invention, wherein said host cell preferably expresses a Flavin prenyltransferase.
  • the present invention relates to a method for converting 3-methylcrotonic acid into isobutene comprising the steps of: (i) culturing the above-described host cell of the invention in a suitable medium; and (ii) achieving the production of isobutene from 3- methylcrotonic acid.
  • the present invention relates to methods and uses utilizing a host cell of the present invention which expresses an MDC variant of the present invention and, preferably, further expressing a Flavin prenyltransferase as described herein above.
  • such a host cell is an organism which is capable of producing 3-methylcrotonic acid.
  • the method according to the invention is carried out in culture, in the presence of an organism, preferably a microorganism, producing an enzyme variant of the present invention and, preferably, also producing a Flavin prenyltransferase.
  • an organism preferably a microorganism, that produces an enzyme of the present invention and, preferably, also producing a Flavin prenyltransferase.
  • the (micro)organism is recombinant in that the enzyme produced by the host is heterologous relative to the production host. The method can thus be carried out directly in the culture medium, without the need to separate or purify the enzymes.
  • a (micro)organism is used having the natural or artificial property of endogenously producing 3-methylcrotonic acid so as to produce isobutene directly from the substrate already present in the culture in solution.
  • the microorganisms are cultivated under suitable culture conditions allowing the occurrence of the enzymatic reaction of the MDC variants of the present invention (and, preferably, also the Flavin prenyltransferases as described above).
  • the specific culture conditions depend on the specific microorganism employed but are well known to the person skilled in the art.
  • the culture conditions are generally chosen in such a manner that they allow the expression of the genes encoding the MDC variant of the present invention (and, preferably, also a Flavin prenyltransferase as described above).
  • Various methods are known to the person skilled in the art in order to improve and fine-tune the expression of certain genes at certain stages of the culture such as induction of gene expression by chemical inducers or by a temperature shift.
  • the above described methods of the invention comprise the step of providing the organism, preferably the microorganism carrying the respective enzyme activity or activities in the form of a (cell) culture, preferably in the form of a liquid cell culture, a subsequent step of cultivating the organism, preferably the microorganism in a fermenter (often also referred to a bioreactor) under suitable conditions allowing the expression of the respective enzyme and further comprising the step of effecting an enzymatic conversion of a method of the invention as described herein above.
  • a fermenter or bioreactor devices and fermentation conditions are known to the person skilled in the art.
  • a bioreactor or a fermenter refers to any manufactured or engineered device or system known in the art that supports a biologically active environment.
  • a bioreactor or a fermenter may be a vessel in which a chemical/biochemical process like the method of the present invention is carried out which involves organisms, preferably microorganisms and/or biochemically active substances, i.e. , the enzyme(s) described above derived from such organisms or organisms harboring the above described enzyme(s).
  • this process can either be aerobic or anaerobic.
  • bioreactors are commonly cylindrical and may range in size from litres to hundreds of cubic meters and are often made of stainless steel.
  • the fermenter or bioreactor may be designed in a way that it is suitable to cultivate the organisms, preferably microorganisms, in, e.g., a batch-culture, feed-batch-culture, perfusion culture or chemostate-culture, all of which are generally known in the art.
  • the culture medium can be any culture medium suitable for cultivating the respective organism or microorganism.
  • the method according to the invention can be carried out in vitro, e.g. in the presence of isolated enzyme or of cell lysates comprising the enzyme or partially purified enzyme preparations comprising the MDC variant of the present invention (and, preferably, also a Flavin prenyltransferase as described above).
  • In vitro preferably means in a cell-free system.
  • the enzyme(s) employed in the method is (are) used in purified form.
  • a method may be costly, since enzyme and substrate production and purification costs are high.
  • the enzymes employed in the method are present in the reaction as a non-purified extract, or else in the form of non-lysed bacteria, so as to economize on protein purification costs.
  • the costs associated with such a method may still be quite high due to the costs of producing and purifying the substrates.
  • the enzymes In an in vitro reaction the enzymes, native or recombinant, purified or not, are incubated in the presence of the substrate in physicochemical conditions allowing the enzymes to be active, and the incubation is allowed to proceed for a sufficient period of time allowing production of the desired product as described above.
  • one optionally measures the presence of isobutene by using any detection system known to one of skill in the art such as gas chromatography or colorimetric tests for measuring the formation of isobutene.
  • the method is carried out in vitro and the enzyme is immobilized.
  • Means and methods for immobilizing enzymes on different supports are well-known to the person skilled in the art.
  • the method according to the invention furthermore comprises the step of collecting gaseous products, i.e. isobutene, degassing out of the reaction, i.e. recovering the product which degasses, e.g., out of the culture.
  • the method is carried out in the presence of a system for collecting isobutene under gaseous form during the reaction.
  • isobutene adopts the gaseous state at room temperature and atmospheric pressure. Moreover, isobutene also adopts the gaseous state under culture conditions at 37 °C.
  • the method according to the invention therefore does not require extraction of isobutene from the liquid culture medium, a step which is always very costly when performed at industrial scale.
  • the evacuation and storage of gaseous hydrocarbons, in particular of isobutene, and their possible subsequent physical separation and chemical conversion can be performed according to any method known to one of skill in the art.
  • the present invention relates to a composition comprising a variant of an MDC of the present invention, a nucleic acid molecule of the present invention, a vector of the present invention or a host cell of the present invention.
  • a variant of an MDC the nucleic acid molecule, the vector or the host cell, the same applies as has been set forth above in connection with the methods according to the present invention.
  • Figure 1A shows a schematic reaction of the enzymatic prenylation of a flavin mononucleotide (FMN) into the corresponding modified (prenylated) flavin cofactor.
  • Figure 1 B Schematic reaction of the enzymatic conversion of 3-methylcrotonic acid into isobutene.
  • Example 1 Identification of variants of a Ferulic acid decarboxylase (UbiD-like) enzyme from Yersinia frederiksenii with increased activity for the reaction of conversion of 3-methylcrotonic acid (3MC) into isobutene (I BN)
  • the Ferulic acid decarboxylase enzyme of Yersinia frederiksenii (UniProt ID A0A0T9UUQ9, RefSeq WP_050108772.1 ; SEQ ID NO:1 ) is capable of catalysing, amongst other reactions, the decarboxylation of 3-methylcrotonic acid (3MC) into isobutene (IBN).
  • a directed evolution approach was used in order to specifically improve the catalytic efficiency of this reaction.
  • This approach consisted in (1 ) the design of assay systems to test the activity of enzyme variants, (2) the generation of collections of single point or multiple mutants for Yersinia frederiksenii Ferulic acid decarboxylase, and (3) the use of the activity assays to screen the collection of mutants in order to identify variants with improved activity compared to the activity of the wild type Yersinia frederiksenii Ferulic acid decarboxylase.
  • the polynucleotide sequences coding for the different mutants identified during the evolution of the Yersinia frederiksenii Ferulic acid decarboxylase enzyme were generated using a range of standard molecular biology techniques. All these techniques used a codon-optimised polynucleotide sequence for expression in Escherichia coli as template.
  • the polynucleotide sequences coding for the different mutants identified during the evolution of the selected Ferulic acid decarboxylase enzymes were generated using a range of standard molecular biology techniques.
  • the mutated polynucleotide sequence was inserted into a pET25 expression vector with or without fusion to a tag as described above either using standard ligase-based subcloning techniques, whole plasmid extension by PCR or ligase-independent cloning techniques. c) Selection of the enzyme mutants with increased activity
  • VITRQ384 In vitro assay in 384-deepwell microplates based on exogenous 3-methylcrotonate (3MC) (VITRQ384)
  • This assay is based on the use of a bacterial strain (BL21 (DE3), Novagen) transformed with two expression vectors leading to the production of the last two enzymes involved in the metabolic pathway converting 3MC to isobutene; namely the Flavin prenyltransferase UbiX protein from E. coli cloned in a pRSFDuetTM (Novagen) expression vector and the variant Ferulic acid decarboxylase from Yersinia frederiksenii cloned in one of the above expression vectors.
  • This strain is first plated out onto LB-agar plates supplemented with the appropriate antibiotics. Cells were grown overnight at 32°C until individual colonies reach the desired size.
  • the cell pellet containing these two overexpressed recombinant enzymes is then resuspended in 30 pL of lysis mix (pH 7.5, Phosphate 50 mM, NaCI 20 mM, MgC 2 mM, Lysozyme 1 mg/mL, DNAse 0.03 mg/mL) and incubated for 1 hour in a shaking incubator at 34°C, 700 rpm.
  • lysis mix pH 7.5, Phosphate 50 mM, NaCI 20 mM, MgC 2 mM, Lysozyme 1 mg/mL, DNAse 0.03 mg/mL
  • reaction mix final composition: pH 7.5, Phosphate 50 mM, NaCI 20 mM, MgCh 2 mM, Lysozyme 0.75 mg/mL, DNAse 0.0225 mg/mL, KCI 100mM
  • 1 to 200 mM (final) 3MC incubated for a further 1 to 4 hours in a shaking incubator at 34°C, 700 rpm.
  • the MDC enzyme catalyzes the decarboxylation of 3MC into IBN. After 5 to 10 min inactivation at 80°C or 90°C, the IBN produced is quantified by gas chromatography as followed.
  • the Ferulic acid decarboxylase gene presenting a capacity to catalyze the reaction of conversion of 3MC into IBN (UniProt ID A0A0T9UUQ9, RefSeq WP_050108772.1 from Yersinia frederiksenii, SEQ ID NO: 1 ) was subjected to directed mutagenesis in order to create single point mutations, multiple mutations, deletions or insertions variants. Each of these variants were subsequently tested for their increased activity to convert 3MC in IBN, using the previously described assay. 841 variants presented an increased capacity to convert 3MC into IBN.
  • R387A means the wild-type amino-acid arginine (R) at position 387 is replaced by an alanine (A);
  • dG462 means the wild-type amino-acid glycine (G) at position 462 is deleted;
  • i443aR means an arginine (R) has been inserted after the amino-acid at position 443 (if a second amino-acid is inserted, it will be annotated with i443b).
  • Table 2 List of Yersinia frederiksenii as Ferulic acid decarboxylase variants presenting an increase in isobutene production from 3-methylcrotonic acid.
  • Table 3 List of the mutated positions involved in the variants of Yersinia frederiksenii Ferulic acid decarboxylase with increased activity
  • Table 4 List of the deleted positions involved in the variants of Yersinia frederiksenii Ferulic acid decarboxylase with increased activity
  • Table 5 List of the inserted positions involved in the variants of Yersinia frederiksenii 3- Ferulic acid decarboxylase with increased activity

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