WO2022199667A1 - 雾化器、电子雾化装置及用于雾化器的密封元件 - Google Patents

雾化器、电子雾化装置及用于雾化器的密封元件 Download PDF

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Publication number
WO2022199667A1
WO2022199667A1 PCT/CN2022/082850 CN2022082850W WO2022199667A1 WO 2022199667 A1 WO2022199667 A1 WO 2022199667A1 CN 2022082850 W CN2022082850 W CN 2022082850W WO 2022199667 A1 WO2022199667 A1 WO 2022199667A1
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WO
WIPO (PCT)
Prior art keywords
liquid
atomizer
sealing element
shielding portion
nebulizer
Prior art date
Application number
PCT/CN2022/082850
Other languages
English (en)
French (fr)
Inventor
鲁林海
徐中立
李永海
Original Assignee
深圳市合元科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市合元科技有限公司 filed Critical 深圳市合元科技有限公司
Priority to US18/283,812 priority Critical patent/US20240164451A1/en
Priority to EP22774321.8A priority patent/EP4316277A4/en
Publication of WO2022199667A1 publication Critical patent/WO2022199667A1/zh

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/48Fluid transfer means, e.g. pumps
    • A24F40/485Valves; Apertures
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/02Sealings between relatively-stationary surfaces
    • F16J15/06Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10Devices using liquid inhalable precursors
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/42Cartridges or containers for inhalable precursors

Definitions

  • the embodiments of the present application relate to the technical field of electronic atomization, and in particular, to an atomizer, an electronic atomization device, and a sealing element for the atomizer.
  • Smoking articles eg, cigarettes, cigars, etc.
  • Burn tobacco during use to produce tobacco smoke.
  • Attempts have been made to replace these tobacco-burning products by making products that release compounds without burning them.
  • an example of such a product is an electronic atomizer, which releases compounds by heating rather than burning a material.
  • the material may be tobacco or other non-tobacco products, which may or may not contain nicotine.
  • aerosol-providing articles such as so-called electronic cigarette devices. These devices typically contain a liquid substrate, and a nebulizing component; the liquid substrate is nebulized by the nebulizing component, thereby producing an inhalable vapor or aerosol.
  • Known electronic nebulizers do not prevent the delivery of the liquid matrix to the nebulizing assembly prior to use by the user.
  • An embodiment of the present application provides an atomizer configured to atomize a liquid substrate to generate an aerosol; comprising:
  • Liquid storage chamber for storing liquid matrix
  • Atomizing component atomizing liquid matrix to generate aerosol
  • a liquid channel which provides a flow path for the liquid matrix of the liquid storage chamber to flow to the atomizing assembly
  • a sealing element includes a shielding portion for sealing the liquid channel, and at least one frangible area; the at least one frangible area is configured to be ruptured or broken, thereby releasing the sealing of the liquid channel.
  • the above atomizer seals the liquid channel by the sealing element before use, so as to prevent the liquid matrix from being supplied to the atomization assembly; and when in use, the fragile area of the sealing element is ruptured or the conducting liquid channel is broken through operation.
  • the shielding portion is configured to loosen or fall from the sealing element in response to rupture or disconnection of the at least one frangible region to unseal the fluid passage.
  • the at least one zone of weakness is configured to be arranged at least partially around the shielding portion.
  • the at least one frangible region has a thickness that is less than the rest of the sealing element.
  • the at least one frangible area is bounded by a groove formed on the sealing element.
  • a bracket is also included, the sealing element being supported by the bracket and positioned at least partially between the bracket and the fluid reservoir.
  • the liquid channel includes a liquid guide hole formed in the bracket, and the shielding portion is configured to seal the liquid channel by blocking the liquid guide hole.
  • the sealing element has a first position and a second position different from the first position, the shielding portion seals the liquid passage in the first position, and the at least one frangible area is in the The second position is broken or disconnected, thereby releasing the sealing of the shielding portion to the liquid channel.
  • the sealing element provides a seal between the reservoir cavity and the support in both the first and second positions.
  • a restraint structure is also included, configured to provide restraint for the sealing element in the first position and the second position.
  • a pressing member is further included for providing pressing to the at least one fragile area and/or the shielding portion, so that the at least one fragile area forms the rupture or disconnection during pressing.
  • the pressing member is configured to extend at least partially within the reservoir chamber along the longitudinal direction of the housing.
  • the pressing member has a free end located in the liquid storage cavity, and provides pressing to the at least one fragile area and/or the shielding portion through the free end.
  • the free end is at least partially of a spiked or pointed configuration.
  • a flue gas output pipe is also included for outputting aerosol; the extrusion member is combined with the flue gas output pipe.
  • the extrusion member at least partially surrounds the flue gas output tube.
  • the pressing member is configured to be movable relative to the sealing element in the longitudinal direction of the housing and to press against the at least one frangible region and/or the shielding portion during movement.
  • Yet another embodiment of the present application also provides an atomizer configured to atomize a liquid substrate to generate an aerosol; including:
  • Liquid storage chamber for storing liquid matrix
  • Atomizing component atomizing liquid matrix to generate aerosol
  • a liquid channel which provides a flow path for the liquid matrix of the liquid storage chamber to flow to the atomizing assembly
  • the sealing element seals the fluid passage in the first position
  • At least a portion of the sealing element ruptures or breaks in the second position, thereby opening the fluid passage.
  • the above atomizer can be assembled so that the flexible sealing element is in the first position to seal the liquid channel, and when in use, it can be operated to the second position to at least partially rupture or disconnect to release the liquid channel. seal.
  • a compression member is further included to provide compression to the sealing element in the second position, such that at least a portion of the sealing element forms the rupture or disconnection when compressed.
  • Yet another embodiment of the present application also provides an electronic atomization device, comprising an atomizer for atomizing a liquid substrate to generate aerosol, and a power supply mechanism for supplying power to the atomizer; the atomizer includes the above-mentioned atomizer.
  • Yet another embodiment of the present application also provides a sealing element for an atomizer, characterized in that the sealing element includes a shielding portion for providing sealing, and at least one fragile area; the at least one fragile area is configured to It can be ruptured or broken, thereby releasing the sealing of the shielding portion.
  • FIG. 1 is a schematic structural diagram of an electronic atomization device provided by an embodiment of the present application.
  • Fig. 2 is the structural representation of one embodiment of the atomizer in Fig. 1;
  • Fig. 3 is the exploded schematic diagram under one viewing angle of the atomizer in Fig. 2;
  • Fig. 4 is the exploded schematic diagram of the atomizer in Fig. 2 from another perspective;
  • Fig. 5 is the schematic diagram of the atomizer in Fig. 2 in the first state
  • Fig. 6 is the schematic diagram of the atomizer in Fig. 2 in the second state
  • FIG. 7 is a schematic cross-sectional view of the main casing in FIG. 3 from a viewing angle
  • Figure 8 is a schematic view of the sealing element in Figure 3 from another viewing angle
  • Fig. 9 is the sectional schematic diagram before the main housing of the atomizer in Fig. 5 is not assembled;
  • Figure 10 is a schematic cross-sectional view of the main housing of the atomizer in Figure 5 in the first assembly position;
  • Figure 11 is a schematic cross-sectional view of the main housing of the atomizer in Figure 5 in the second assembly position;
  • Figure 12 is an exploded schematic view of a stent and sealing element of yet another embodiment
  • Fig. 13 is the structural representation of atomizer in another embodiment
  • Figure 14 is a schematic cross-sectional view of the main casing in Figure 13 from a perspective;
  • Fig. 15 is a schematic diagram of disposing a pressing member on the main casing in yet another embodiment
  • FIG. 16 is a schematic view of the extrusion member of FIG. 15 from another perspective.
  • an embodiment of the present application proposes an electronic atomization device, as shown in FIG. 1 , the electronic atomization device includes an atomizer 100 that stores a liquid matrix and vaporizes it to generate an aerosol, and is an atomizer 100 power supply mechanism 200.
  • the power supply mechanism 200 includes a receiving cavity 270 disposed at one end along the length direction for receiving and accommodating at least a part of the atomizer 100 , and at least partially exposed in the receiving cavity
  • the first electrical contact 230 on the surface of 270 is used to form an electrical connection with the atomizer 100 when at least a part of the atomizer 100 is received and accommodated in the power supply mechanism 200 to supply power to the atomizer 100 .
  • the end of the atomizer 100 opposite to the power supply mechanism 200 in the length direction is provided with a second electrical contact 21 , and when at least a part of the atomizer 100 is received in the receiving cavity 270 , the second electrical contact 21 is in contact with the first electrical contact 230 to form electrical conduction.
  • the power supply mechanism 200 is provided with a sealing member 260 , and at least a part of the inner space of the power supply mechanism 200 is partitioned by the sealing member 260 to form the above receiving cavity 270 .
  • the sealing member 260 is configured to extend along the cross-sectional direction of the power supply mechanism 200 , and is preferably made of a flexible material such as silica gel, so as to prevent seepage from the atomizer 100 to the receiving cavity 270
  • the liquid matrix flows to the components such as the controller 220 and the sensor 250 inside the power supply mechanism 200 .
  • the power supply mechanism 200 further includes a battery cell 210 at the other end away from the receiving cavity 270 along the length direction for power supply, and a controller 220 disposed between the battery cell 210 and the receiving cavity, The controller 220 is operable to conduct electrical current between the cells 210 and the first electrical contacts 230 .
  • the power supply mechanism 200 includes a sensor 250 , the sensor 250 is used to sense the suction air flow generated when the atomizer 100 is sucked, and then the controller 220 controls the battery 210 to the atomizer 100 according to the detection signal of the sensor 250 . Output current.
  • the power supply mechanism 200 is provided with a charging interface 240 at the other end away from the receiving cavity 270 , and the charging interface 240 is used for charging the battery cells 210 .
  • FIGS. 2 to 3 show a schematic structural diagram of an embodiment of the atomizer 100 in FIG. 1 , including:
  • the main casing 10 as shown in FIG. 2 to FIG. 3, has a substantially flat cylindrical shape.
  • the main housing 10 has a proximal end 110 and a distal end 120 that are longitudinally opposed.
  • the proximal end 110 is configured as an end for the user to inhale the aerosol, and a mouthpiece A for the user to inhale is provided at the proximal end 110 according to the requirements of general use.
  • the distal end 120 is used as the end combined with the power supply mechanism 200 , and the distal end 120 of the main casing 10 is open, and the detachable end cover 20 is mounted thereon.
  • the open structure is used for installation into the main casing 10 . All necessary functional parts.
  • the second electrical contact 21 is penetrated from the surface of the end cover 20 to the inside of the atomizer 100 , and at least part thereof is exposed outside the atomizer 100 , Then, it can be in contact with the first electrical contact 230 to form conduction.
  • the end cover 20 is also provided with an air inlet 23 for supplying external air into the atomizer 100 during suction.
  • the interior of the main casing 10 is provided with a liquid storage chamber 12 for storing the liquid substrate, and for drawing the liquid substrate from the liquid storage chamber 12 and heating and atomizing Atomization components for liquid matrices.
  • the atomization assembly generally includes a capillary liquid-conducting element for absorbing the liquid substrate, and a heating element combined with the liquid-conducting element, and the heating element heats at least part of the liquid substrate of the liquid-conducting element to generate an aerosol during electrification.
  • the liquid-conducting element includes flexible fibers, such as cotton fibers, non-woven fabrics, glass fiber ropes, etc., or includes porous materials with a microporous structure, such as porous ceramics; the heating element can be printed, deposited , sintered or physically assembled on the liquid-conducting element, or wound on the liquid-conducting element.
  • the atomization assembly includes: a porous body 30 for sucking and transferring the liquid substrate, and a heating element 40 for heating and vaporizing the liquid substrate sucked by the porous body 30 . specific:
  • the main casing 10 is provided with a flue gas transmission pipe 11 arranged along the axial direction.
  • the main casing 10 is also provided with a liquid storage chamber 12 for storing the liquid matrix.
  • the flue gas transmission pipe 11 extends at least part of the liquid storage cavity 12 , and the liquid storage cavity 12 is formed by the space between the flue gas transmission pipe 11 and the inner wall of the main casing 10 .
  • the first end of the smoke transmission tube 11 opposite the proximal end 110 communicates with the mouthpiece A, the second end opposite the distal end 120 and the atomizing cavity defined between the atomizing surface 310 of the porous body 30 and the end cover 20
  • the chamber 340 is connected by air flow, so that the aerosol generated by the heating element 40 vaporizing the liquid matrix and released to the atomizing chamber 340 is transmitted to the mouth A of the mouthpiece for inhalation.
  • the shape of the porous body 30 is configured to be generally, but not limited to, a block-like structure in embodiments. According to the preferred design of this embodiment, it includes an arched shape, and its specific structure can be found in the patent application CN212590248U.
  • the porous body 30 has an atomizing surface 310 facing the end cap 20 in the axial direction of the main casing 10 .
  • the side of the porous body 30 away from the atomizing surface 310 is in fluid communication with the liquid storage chamber 12 so as to absorb the liquid matrix, and the microporous structure inside the porous body 30 conducts the liquid matrix to the atomizing surface 310.
  • the aerosol is formed and released from the atomizing surface 310 into the atomizing chamber 340 defined between the atomizing surface 310 and the end cap 20 .
  • the heating element 40 is formed on the atomizing surface 310 , and after assembly, the second electrical contact 21 abuts against the heating element 40 to supply power to the heating element 40 .
  • a flexible sealing sleeve 50 , a bracket 60 and a flexible sealing element 70 are further provided in the main casing 10 , The opening of the liquid storage chamber 12 is sealed, and the porous body 30 is fixed and held inside.
  • the flexible sealing sleeve 50 is generally in the shape of a hollow cylinder, and the interior is hollow for accommodating the porous body 30 , and is sleeved outside the porous body 30 by means of tight fitting.
  • the rigid support 60 holds the porous body 30 which is sheathed with the flexible sealing sleeve 50 .
  • the rigid stent 60 in some embodiments may comprise a generally annular shape with an open lower end and is provided with a retaining space 64 for receiving and retaining the flexible sealing sleeve 50 and the porous body 30 .
  • the flexible sealing sleeve 50 can seal the gap between the porous body 30 and the bracket 60 to prevent the liquid matrix from leaking out of the gap between them. Between the brackets 60, it is advantageous for the porous body 30 to be stably accommodated in the brackets 60 to avoid loosening.
  • the flexible sealing element 70 is disposed between the liquid storage chamber 12 and the bracket 60 , and its shape is adapted to the cross-section of the inner contour of the main casing 10 , so as to seal the liquid storage chamber 12 and prevent the liquid matrix from leaking out of the liquid storage chamber 12 . Further, in order to prevent the shrinkage and deformation of the flexible sealing element 70 made of flexible material from affecting the tightness of the seal, the above bracket 60 is accommodated in the flexible sealing element 70 to provide support for it.
  • the flexible sealing element 70 is provided with a first insertion hole 72 for inserting the lower end of the flue gas transmission pipe 11 , corresponding to the bracket 60 .
  • a second insertion hole 62 is provided thereon, and an aerosol output channel 63 is arranged on the side opposite to the main casing 10 of the bracket 60 to communicate the atomizing surface 310 with the second insertion hole 62 by air flow.
  • the complete suction air flow path is shown by arrow R2 in FIG.
  • the external air enters into the atomization chamber 340 through the first air inlet 23 on the end cover 20 , and then carries the generated aerosol by the aerosol After the output channel 63 flows to the second insertion hole 62 , it is output to the flue gas transmission pipe 11 through the first insertion hole 72 .
  • the bracket 60 On the transmission path of the liquid matrix, as shown in FIG. 3 , FIG. 4 and FIG. 11 , the bracket 60 is provided with a second liquid guide hole 61 for supplying the liquid storage cavity 12 to flow to the holding space 64 ; A third liquid guiding hole 51 opposite to the second liquid guiding hole 61 is further provided, so that the liquid matrix can pass through the third liquid guiding hole 51 to the surface of the porous body 30 and be absorbed, as shown by the arrow R1 in FIG. 11 . shown.
  • FIGS. 5 to 11 In order to further prevent leakage of the liquid matrix in the liquid storage chamber 12 of the atomizer 100 before being used by the user, in yet another preferred embodiment of the present application, see FIGS. 5 to 11 ;
  • the main housing 10 and the end cap 20 after the liquid have a first assembly position shown in FIG. 5/FIG. 10 and a second assembly position shown in FIG. 6/FIG. 11 .
  • the liquid storage chamber 12 and the second liquid guide hole 61 are isolated or sealed, while in the second assembly position, there is conduction between the liquid storage chamber 12 and the second liquid guide hole 61 of.
  • the main housing 10 and the end cover 20 are provided with a matching limit structure for providing a limit to the flexible sealing element 70 in the first and second assembly positions during the assembly process. bit.
  • the limiting structure includes: a first card slot 13 and a second card slot 14 .
  • the main casing 10 has a first card slot 13 and a second card slot 14 arranged in sequence along the longitudinal direction; wherein, the first card slot 13 is closer to the distal end 120 of the main casing 10 .
  • the end cover 20 has a first snap 24 and a second snap 25 arranged in sequence along the longitudinal direction.
  • the end cover 20 is further pressed toward the main casing 10 , the first buckle 24 of the end cover 20 will be further snapped into the second clamping slot 14 of the main casing 10 , and The second buckle 25 of the end cover 20 is snapped into the first locking groove 13 of the main casing 10 , and the end cover 20 is tightly combined with the main casing 10 to form the second assembly position shown in FIGS. 6 and 11 .
  • the atomizer 100 further has a structure for turning on or off the liquid storage chamber 12 in combination with the above operations.
  • the flexible sealing element 70 for sealing the liquid storage chamber 12 there are:
  • the shielding part 71 opposite to the second liquid guiding hole 61, and the second liquid guiding hole 61 is blocked or sealed by the shielding part, thereby preventing the liquid matrix in the liquid storage cavity 12 from flowing into the second liquid guiding hole 61;
  • the rupturable frangible region 73 in the preferred implementation shown in FIG. 8, is configured to be delimited by a groove around the shielding portion 71, so that the rupturable frangible region 73 has a very thin thickness lower than the rest of the sealing element 70 to facilitate It cracks or breaks, for example with a thickness of about 0.1 mm.
  • the breakable fragile area 73 can be broken so that the shielding part 71 is loosened or dropped, thereby conducting the liquid storage chamber 12 and the second liquid guide hole 61 , as shown in FIG. 11 .
  • the main casing 10 is also provided with a longitudinally extending extrusion member 112, the shape of which may be in the shape of a sheet or a rod, which has a direction toward The free end of the distal end 120 is configured to be used for pressing the pressing end 111 of the shielding portion 71 .
  • the operation process of production and use includes:
  • the sealing element 70 provides a seal between the reservoir chamber 12 and the support 60 in both the first and second assembly positions, which has prevented the penetration of the liquid matrix in the gap between them. leak.
  • the pressing member 112 itself is connected to the pipe wall of the flue gas transmission pipe 11 .
  • the main housing 10 with the flue gas delivery tube 11 and the extruded member 112 is produced by moulding from a mouldable material.
  • FIG. 12 shows a schematic structural diagram of the sealing element 70a and the bracket 60a in yet another embodiment. in:
  • the bracket 60a has a second liquid guide hole 61a for the liquid matrix in the liquid storage cavity 12 to flow to the porous body 30;
  • the sealing element 70a has a first liquid guiding hole 74a opposite to the second liquid guiding hole 61a, and a shielding portion 71a located in the first liquid guiding hole 74a; the shielding portion 71a is connected or held to the first liquid guiding portion 71a through the breakable fragile area 73a inside the liquid guide hole 74a.
  • the shielding portion 71a shields or seals the second liquid guide hole 61a; and when the pressing end 111 of the pressing member 112 presses the shielding portion 71a, the breakable fragile area 73a is broken, so that the shielding portion 71a is released or dropped, and the second liquid guide hole 61a is opened.
  • expandable slits or slits can also be used to form fragile areas, and the slits or slits expand when pressed by the pressing end 111 of the pressing member 112 to conduct the storage The liquid cavity 12 and the second liquid guide hole 61/61a.
  • Figures 13 and 14 show a schematic structural diagram of an atomizer according to another embodiment; an extrusion member 112b is integrally formed on the flue gas output pipe 11b of the main housing 10b, and an extrusion end 111b of the extrusion member 112b is formed. Constructed in the shape of a spike or tip to facilitate puncturing or fragmentation of the rupturable frangible region 73b of the sealing element 70/70b during extrusion. Of course, as shown in FIG. 13 , the extruding end 111b of the spike or tip is located opposite to the frangible area 73b, and the extruding end 111b abuts against the frangible area 73b and squeezes during operation thereby puncturing or breaking it.
  • Figures 15 and 16 show a schematic structural diagram of the extrusion member 112c in another embodiment; in this embodiment, the extrusion member 112c is mainly in the shape of a ring, and is basically formed by riveting, injection molding, or interference.
  • the pressing member 112c also has a pressing end 111c in the shape of a pointed or spike to facilitate puncturing or fragmenting the rupturable frangible region 73/73a of the sealing element 70/70a during pressing.
  • the pressing member 112c has a smaller size or volume, which is advantageous for increasing the space and liquid storage capacity of the liquid storage chamber 12c.

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Abstract

本申请提出一种雾化器、电子雾化装置及用于雾化器的密封元件;其中,雾化器包括:储液腔;雾化组件,雾化液体基质以生成气溶胶;液体通道,提供储液腔的液体基质流向雾化组件的流动路径;密封元件,包括用于密封液体通道的遮挡部分、以及至少一个脆弱区;至少一个脆弱区被构造成能破裂或断开,进而解除对液体通道的密封。以上雾化器在使用前由密封元件密封液体通道,以阻止液体基质提供至雾化组件;并在使用时通过操作使密封元件的脆弱区破裂或断开导通液体通道。

Description

雾化器、电子雾化装置及用于雾化器的密封元件
相关申请的交叉参考
本申请要求于2021年03月24日提交中国专利局,申请号为202120601053.4,名称为“雾化器、电子雾化装置及用于雾化器的密封元件”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
本申请要求于2021年04月29日提交中国专利局,申请号为202120918343.1,名称为“雾化器、电子雾化装置及用于雾化器的密封元件”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请实施例涉及电子雾化技术领域,尤其涉及一种雾化器、电子雾化装置及用于雾化器的密封元件。
背景技术
烟制品(例如,香烟、雪茄等)在使用过程中燃烧烟草以产生烟草烟雾。人们试图通过制造在不燃烧的情况下释放化合物的产品来替代这些燃烧烟草的制品。
此类产品的示例为电子雾化装置,其通过加热而不是燃烧材料来释放化合物。例如,该材料可为烟草或其它非烟草产品,这些非烟草产品可包含或可不包含尼古丁。作为另一示例,存在有气溶胶提供制品,例如,所谓的电子烟装置。这些装置通常包含液体基质、以及雾化组件;该液体基质被雾化组件雾化,从而产生可吸入蒸汽或气溶胶。已知的电子雾化装置,无法在用户使用前阻止液体基质传递至雾化组件。
申请内容
本申请的一个实施例提供一种雾化器,被配置为雾化液体基质生成气溶胶;包括:
储液腔,用于存储液体基质;
雾化组件,雾化液体基质以生成气溶胶;
液体通道,提供所述储液腔的液体基质流向所述雾化组件的流动路径;
密封元件,包括用于密封所述液体通道的遮挡部分、以及至少一个脆弱区;所述至少一个脆弱区被构造成能破裂或断开,进而解除对所述液体通道的密封。
以上雾化器在使用前由密封元件密封液体通道,以阻止液体基质提供至雾化组件;并在使用时通过操作使密封元件的脆弱区破裂或断开导通液体通道。
在优选的实施中,所述遮挡部分被构造成在响应所述至少一个脆弱区的破裂或断开进而从所述密封元件上松脱或掉落,以解除对所述液体通道的密封。
在优选的实施中,所述至少一个脆弱区被构造成至少部分围绕所述遮挡部分布置。
在优选的实施中,所述至少一个脆弱区具有小于所述密封元件的其它部分的厚度。
在优选的实施中,所述至少一个脆弱区由形成于所述密封元件上凹槽界定。
在优选的实施中,还包括支架,所述密封元件被所述支架支撑且至少部分定位在所述支架与储液腔之间。
在优选的实施中,所述液体通道包括形成于所述支架的导液孔,所述遮挡部分被构造成通过遮挡所述导液孔以密封所述液体通道。
在优选的实施中,所述密封元件具有第一位置和不同于所述第一位置的第二位置,所述遮挡部分在所述第一位置密封所述液体通道,所述至少一个脆弱区在所述第二位置时破裂或断开,进而解除所述遮挡部分对所述液体通道的密封。
在优选的实施中,所述密封元件在第一位置和第二位置均提供对所述储液腔与支架之间的密封。
在优选的实施中,还包括限位结构,被配置为在所述第一位置和第二位置对所述密封元件提供限位。
在优选的实施中,还包括挤压构件,用于对所述至少一个脆弱区和/或遮挡部分提供挤压,使所述至少一个脆弱区在挤压时形成所述破裂或断开。
在优选的实施中,所述挤压构件被构造成至少部分沿所述壳体的纵向方向于所述储液腔内延伸。
在优选的实施中,所述挤压构件具有位于所述储液腔内的自由端, 并通过所述自由端对所述至少一个脆弱区和/或遮挡部分提供挤压。
在优选的实施中,所述自由端至少部分成尖刺或尖端构造。
在优选的实施中,还包括烟气输出管,用于输出气溶胶;所述挤压构件结合于所述烟气输出管上。
在优选的实施中,所述挤压构件至少部分围绕所述烟气输出管。
在优选的实施中,所述挤压构件被构造成能沿所述壳体的纵向方向相对所述密封元件移动,并在移动中挤压所述至少一个脆弱区和/或遮挡部分。
本申请的又一个实施例还提出一种雾化器,被配置为雾化液体基质生成气溶胶;包括:
储液腔,用于存储液体基质;
雾化组件,雾化液体基质以生成气溶胶;
液体通道,提供所述储液腔的液体基质流向所述雾化组件的流动路径;
柔性的密封元件,具有第一位置和不同于所述第一位置的第二位置;其中,
所述密封元件在所述第一位置密封所述液体通道;
所述密封元件的至少部分在所述第二位置时破裂或断开,进而导通所述液体通道。
以上雾化器,可以在装配中使柔性的密封元件处于密封液体通道的第一位置,而在使用时将其操作至第二位置使其至少部分破裂或断开进而解除对所述液体通道的密封。
在优选的实施中,还包括挤压构件,在所述第二位置时对所述密封元件提供挤压,使所述密封元件的至少部分在被挤压时形成所述破裂或断开。
本申请的又一个实施例还提出一种电子雾化装置,包括雾化液体基质生成气溶胶的雾化器、以及为所述雾化器供电的电源机构;所述雾化器包括以上所述的雾化器。
本申请的又一个实施例还提出一种用于雾化器的密封元件,其特征在于,所述密封元件包括提供密封的遮挡部分、以及至少一个脆弱区;所述至少一个脆弱区被构造成能破裂或断开,进而解除所述遮挡部分的密封。
附图说明
一个或多个实施例通过与之对应的附图中的图片进行示例性说明,这些示例性说明并不构成对实施例的限定,附图中具有相同参考数字标号的元件表示为类似的元件,除非有特别申明,附图中的图不构成比例限制。
图1是本申请一实施例提供的电子雾化装置的结构示意图;
图2是图1中雾化器一个实施例的结构示意图;
图3是图2中雾化器一个视角下的分解示意图;
图4是图2中雾化器又一个视角下的分解示意图;
图5是图2中雾化器在第一状态下的示意图;
图6是图2中雾化器在第二状态下的示意图;
图7是图3中主壳体在一个视角下的剖面示意图;
图8是图3中密封元件又一个视角下的示意图;
图9是图5中雾化器的主壳体未装配前的剖面示意图;
图10是图5中雾化器的主壳体在第一装配位置下的剖面示意图;
图11是图5中雾化器的主壳体在第二装配位置下的剖面示意图;
图12是又一个实施例的支架和密封元件的分解示意图;
图13是又一个实施例中雾化器的结构示意图;
图14是图13中主壳体一个视角的剖面示意图;
图15是又一个实施例中主壳体上设置挤压构件的示意图;
图16是图15中挤压构件又一个视角的示意图。
具体实施方式
为了便于理解本申请,下面结合附图和具体实施方式,对本申请进行更详细的说明。
本申请的一个实施例提出一种电子雾化装置,可以参见图1所示,该电子雾化装置包括存储有液体基质并对其进行汽化生成气溶胶的雾化器100、以及为雾化器100供电的电源机构200。
在一个可选的实施中,比如图1所示,电源机构200包括设置于沿长度方向的一端、用于接收和容纳雾化器100的至少一部分的接收腔270,以及至少部分裸露在接收腔270表面的第一电触头230,用于当雾化器100的至少一部分接收和容纳在电源机构200内时与雾化器100的形成电连接进而为雾化器100供电。
根据图1所示的优选实施,雾化器100沿长度方向与电源机构200相对的端部上设置有第二电触头21,进而当雾化器100的至少一部分接 收于接收腔270内时,第二电触头21通过与第一电触头230接触抵靠进而形成导电。
电源机构200内设置有密封件260,并通过该密封件260将电源机构200的内部空间的至少一部分分隔形成以上接收腔270。在图1所示的优选实施中,该密封件260被构造成沿电源机构200的横截面方向延伸,并且优选是采用具有柔性材质例如硅胶制备,进而阻止由雾化器100渗流至接收腔270的液体基质流向电源机构200内部的控制器220、传感器250等部件。
在图1所示的优选实施中,电源机构200还包括沿长度方向背离接收腔270的另一端的用于供电的电芯210,以及设置于电芯210与容纳腔之间的控制器220,该控制器220可操作地在电芯210与第一电触头230之间引导电流。
在使用中电源机构200包括有传感器250,传感器250用于感测抽吸雾化器100时产生的抽吸气流,进而控制器220根据该传感器250的检测信号控制电芯210向雾化器100输出电流。
进一步在图1所示的优选实施中,电源机构200在背离接收腔270的另一端设置有充电接口240,充电接口240用于对电芯210充电。
图2至图3的实施例示出了图1中雾化器100一个实施例的结构示意图,包括:
主壳体10,根据图2至图3所示,该主壳体10大致呈扁形的筒状。主壳体10具有沿长度方向相对的近端110和远端120。其中,根据通常使用的需求,近端110被配置为作为用户吸食气溶胶的一端,在近端110设置有用于供用户抽吸的吸嘴口A。而远端120被作为与电源机构200结合的一端,且主壳体10的远端120为敞口,其上安装有可以拆卸的端盖20,敞口结构用于向主壳体10内部安装各必要功能部件。
进一步在图2至图4所示的具体实施中,第二电触头21是由端盖20的表面贯穿至雾化器100内部的,进而其至少部分是裸露在雾化器100外的,则进而可与第一电触头230通过接触进而形成导电。同时,端盖20上还设置有进气口23,用于在抽吸中供外部空气进入至雾化器100内。
进一步参见图3、图4、图9和图10所示,主壳体10的内部设置有用于存储液体基质的储液腔12,以及用于从储液腔12中吸取液体基质并加热雾化液体基质的雾化组件。其中,雾化组件通常包括用于吸取液体基质的毛细导液元件、以及结合于导液元件的加热元件,加热元件在通电期间加热导液元件的至少部分液体基质生成气溶胶。在可选的实 施中,导液元件包括柔性的纤维,例如棉纤维、无纺布、玻纤绳等等,或者包括具有微孔构造的多孔材料,例如多孔陶瓷;加热元件可以是通过印刷、沉积、烧结或物理装配等方式结合在导液元件上,或缠绕在导液元件上的。
进一步在图3、图4所示的优选实施中,雾化组件包括:用于吸取和传递液体基质的多孔体30、以及对多孔体30吸取的液体基质进行加热汽化的加热元件40。具体:
在图9和图10所示的剖面结构示意图中,主壳体10内设有沿轴向设置的烟气传输管11。主壳体10内还设有用于存储液体基质的储液腔12。在实施中,该烟气传输管11至少部分储液腔12内延伸,并由烟气传输管11与主壳体10内壁之间的空间形成储液腔12。该烟气传输管11相对近端110的第一端与吸嘴口A连通、相对远端120的第二端与多孔体30的雾化面310与端盖20之间界定形成的雾化腔室340气流连接,从而将加热元件40汽化液体基质生成并释放至雾化腔室340的气溶胶传输至吸嘴口A处吸食。
参见图3、图4和图9所示的多孔体30的结构,该多孔体30的形状被构造成在实施例中可大致呈但不限于块状结构。根据本实施例的优选设计,其包括呈拱形形状,其具体结构可参见专利申请CN212590248U所记载。大体的功能构造上,多孔体30具有沿主壳体10的轴向方向朝向端盖20的雾化面310。其中,在使用中多孔体30背离雾化面310的一侧与储液腔12流体连通进而可吸收液体基质,多孔体30内部所具有的微孔结构再将液体基质传导至雾化面310雾化形成气溶胶,并从雾化面310释放至由雾化面310与端盖20之间界定的雾化腔室340中。
当然,加热元件40是形成于雾化面310上的,并且在装配之后,第二电触头21抵靠于加热元件40进而为加热元件40供电。
进一步参见图3至图5,为了辅助对多孔体30的安装固定、以及对储液腔12进行密封,在主壳体10内还设有柔性密封套50、支架60和柔性的密封元件70,既对储液腔12的敞口进行密封,还将多孔体30固定保持在内部。其中:
具体结构和形状上,柔性密封套50大体呈中空的筒状,内部中空用于容纳多孔体30,并通过紧配的方式套设在多孔体30外。
刚性的支架60则对套设有柔性密封套50的多孔体30进行保持。在一些实施例中刚性的支架60可包括大致呈下端为敞口的环状形状,并设置有保持空间64,保持空间64用于容纳并保持柔性密封套50和多孔体30。柔性密封套50一方面可以在多孔体30与支架60之间对它们 之间的缝隙进行密封,阻止液体基质从它们之间的缝隙渗出,另一方面,柔性密封套50位于多孔体30与支架60之间,对于多孔体30被稳定容纳在支架60内而避免松脱是有利的。
柔性密封元件70设置于储液腔12与支架60之间,且其外形与主壳体10内轮廓的横截面适配,从而对储液腔12实现密封防止液体基质从储液腔12漏出。进一步为了防止柔性材质的柔性密封元件70的收缩变形影响密封的紧密性,则利用以上支架60容纳在柔性密封元件70内对其提供支撑。
在抽吸过程中气溶胶的输出路径上,相关的结构参见图3和图4所示,柔性密封元件70上设置有供烟气传输管11下端插接的第一插孔72,对应支架60上设置有第二插孔62,支架60上与主壳体10相对的一侧设置有将雾化面310与第二插孔62气流连通的气溶胶输出通道63。在安装之后,完整的抽吸气流路径参见图3中箭头R2所示,外部空气经由端盖20上的第一进气口23进入至雾化腔室340,而后携带生成的气溶胶由气溶胶输出通道63流向第二插孔62后,经第一插孔72向烟气传输管11输出。
液体基质的传递路径上,具体参见图3、图4和图11所示,支架60上设置有用于供储液腔12内的流向保持空间64的第二导液孔61;柔性密封套50上进一步设置有与第二导液孔61相对的第三导液孔51,以使液体基质能透过第三导液孔51传递至多孔体30的表面上进而被吸收,如图11中箭头R1所示。
在进一步为了防止雾化器100在被用户使用之前储液腔12内的液体基质渗漏,本申请的又一个优选的实施例中,参见图5至图11所示;雾化器100中注液后的主壳体10与端盖20具有图5/图10中所示的第一装配位置和图6/图11中所示的第二装配位置。在第一装配位置中,储液腔12与第二导液孔61之间是被隔离或密封的,而在第二装配位置中储液腔12与第二导液孔61之间是导通的。
在结构上参见图3和图4,主壳体10和端盖20上设置有配合的限位结构,用于在装配过程中的第一装配位置和第二装配位置对柔性密封元件70提供限位。在具体的实施中,限位结构包括:第一卡槽13和第二卡槽14。
具体的,主壳体10具有沿纵向方向依次设置的第一卡槽13和第二卡槽14;其中,第一卡槽13更靠近主壳体10的远端120。以及,端盖20上具有沿纵向方向依次设置的第一卡扣24和第二卡扣25。
当主壳体10与端盖20在图5/图10所示的第一装配位置时,端盖 20上的第一卡扣24与第一卡槽13形成卡合;而第二卡槽14和第二卡扣25处于非结合状态;此时从图中可以看出,第一装配位置时端盖20与主壳体10之间仍然保持有间距80未完全紧密结合。进一步按照图10中箭头R3所示,将端盖20进一步向主壳体10按压,则端盖20的第一卡扣24会进一步卡入至主壳体10的第二卡槽14内,以及端盖20的第二卡扣25会卡入主壳体10的第一卡槽13内,端盖20与主壳体10紧密结合形成图6和图11所示的第二装配位置。
结合具有以上不同的装配位置,进一步雾化器100具有结合以上操作导通或关闭储液腔12的构造。具体在用于密封储液腔12的柔性密封元件70上,设置有:
与第二导液孔61相对的遮挡部分71,并通过该遮挡部分遮挡或密封第二导液孔61,进而阻止储液腔12内的液体基质流入第二导液孔61;
可破裂脆弱区73,在图8所示的优选实施中,被构造成是围绕遮挡部分71的凹槽界定,进而使可破裂脆弱区73具有低于密封元件70其它部分的非常薄的厚度利于其破裂或断裂,例如约0.1mm的厚度。在使用中,该可破裂脆弱区73能够破裂从而使遮挡部分71松脱或掉落,进而导通储液腔12和第二导液孔61,如图11中所示。
进一步为了使可破裂脆弱区73破裂,参见图7和图11所示,主壳体10内还设置有沿纵向延伸的挤压构件112,其形状可以呈薄片或杆状等形状,其具有朝向远端120的自由端,并将该自由端构造成用于挤压遮挡部分71的挤压端111。在生产和使用的操作过程,依次参见图9至图11所示,包括:
S10,参见图9将对储液腔12注液完成后的主壳体10倒置,而后将装配有密封元件70、支架60等的端盖20压入主壳体10的敞口端,直至使端盖20上的第一卡扣24与第一卡槽13形成卡合,装配形成图10中的第一装配位置。此时端盖20与主壳体10之间还保持有一定的间距80未完全紧密结合;同时密封元件70的遮挡部分71与挤压端111抵靠,但可破裂脆弱区73还未破裂,储液腔12与支架60的第二导液孔61之间是隔离或密封的。
S20,在用户需要使用时,进一步将端盖20沿图10中箭头R3所示朝主壳体10压紧,直至端盖20的第一卡扣24卡入至主壳体10的第二卡槽14内,第二卡扣25卡入主壳体10的第二卡槽13内,形成图11所示的第二装配位置。在此过程中,密封元件70的遮挡部分71进一步被挤压端111挤压,使可破裂脆弱区73断裂进而造成遮挡部分71松脱或掉落,从而导通储液腔12与支架60的第二导液孔61,液体基质可沿 箭头R1所示流向多孔体30,而后被加热雾化生成供用户抽吸的气溶胶。
进一步从以上描述和图中可以看出,密封元件70在第一装配位置和第二装配位置均在储液腔12与支架60之间提供密封,已阻止液体基质在它们之间的间隙的渗漏。
进一步根据图8所示,为了使挤压构件112的挤压端111在挤压遮挡部分71具有足够的强度,挤压构件112自身是连接在烟气传输管11的管壁上的。当然,在优选的实施中,带有烟气传输管11和挤压构件112的主壳体10是由可模制材料通过模具成型制备的。
在一些其它的可选变化实施中,图12示出了又一个实施例的密封元件70a和支架60a的结构示意图。其中:
支架60a具有第二导液孔61a,以供储液腔12内的液体基质流向多孔体30;
密封元件70a具有与第二导液孔61a相对的第一导液孔74a,以及位于第一导液孔74a内的遮挡部分71a;该遮挡部分71a通过可破裂脆弱区73a连接或保持于第一导液孔74a内。在装配后,遮挡部分71a遮挡或密封第二导液孔61a;并在挤压构件112的挤压端111挤压遮挡部分71a时可破裂脆弱区73a产生断裂,则使遮挡部分71a松脱或掉落,进而打开第二导液孔61a。
在以上所描述的密封元件70/70a之外,还可以采用可扩大的狭缝或切口形成脆弱区,在被挤压构件112的挤压端111挤压时狭缝或切口扩大进而导通储液腔12和第二导液孔61/61a。
图13和图14示出了又一个实施例的雾化器的结构示意图;在主壳体10b的烟气输出管11b上一体形成有挤压构件112b,该挤压构件112b的挤压端111b被构造成尖刺或尖端的形状,便于在挤压中更加容易使密封元件70/70b的可破裂脆弱区73b刺破或碎裂。当然,根据图13所示,该尖刺或尖端的挤压端111b在位置上是与可破裂脆弱区73b相对的,操作过程中挤压端111b抵靠于可破裂脆弱区73b并进行挤压从而使其刺穿或破裂。
图15和图16示出了又一个实施例的挤压构件112c的结构示意图;在该实施例中挤压构件112c主要是呈环状的形状,并基本通过铆压或注塑或过盈等方式围绕结合在烟气输出管11c的下端。挤压构件112c同样具有呈尖端或尖刺形状的挤压端111c,便于在挤压中更加容易使密封元件70/70a的可破裂脆弱区73/73a刺破或碎裂。挤压构件112c具有更小的尺寸或体积,对于提升储液腔12c的空间和储液能力是有利的。
需要说明的是,本申请的说明书及其附图中给出了本申请的较佳的 实施例,但并不限于本说明书所描述的实施例,进一步地,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本申请所附权利要求的保护范围。

Claims (20)

  1. 一种雾化器,被配置为雾化液体基质生成气溶胶,其特征在于,包括:
    储液腔,用于存储液体基质;
    雾化组件,雾化液体基质以生成气溶胶;
    液体通道,提供所述储液腔的液体基质流向所述雾化组件的流动路径;
    密封元件,包括用于密封所述液体通道的遮挡部分、以及至少一个脆弱区;所述至少一个脆弱区被构造成能破裂或断开,进而使所述遮挡部分解除对所述液体通道的密封。
  2. 如权利要求1所述的雾化器,其特征在于,所述遮挡部分被构造成响应所述至少一个脆弱区的破裂或断开进而从所述密封元件上松脱或掉落,以解除对所述液体通道的密封。
  3. 如权利要求1所述的雾化器,其特征在于,所述至少一个脆弱区被构造成至少部分围绕所述遮挡部分布置。
  4. 如权利要求1至3任一项所述的雾化器,其特征在于,所述至少一个脆弱区具有小于所述密封元件的其它部分的厚度。
  5. 如权利要求1至3任一项所述的雾化器,其特征在于,所述至少一个脆弱区由形成于所述密封元件上凹槽界定。
  6. 如权利要求1至3任一项所述的雾化器,其特征在于,还包括:
    支架;
    所述密封元件被所述支架支撑且至少部分定位在所述支架与储液腔之间。
  7. 如权利要求6所述的雾化器,其特征在于,所述液体通道包括形成于所述支架的导液孔;
    所述遮挡部分被构造成遮挡所述导液孔。
  8. 如权利要求6所述的雾化器,其特征在于,所述密封元件具有第一位置和不同于所述第一位置的第二位置;
    所述遮挡部分在所述第一位置密封所述液体通道;
    所述至少一个脆弱区在所述第二位置时破裂或断开,进而解除所述遮挡部分对所述液体通道的密封。
  9. 如权利要求8所述的雾化器,其特征在于,所述密封元件在第一位置和第二位置均提供对所述储液腔与支架之间的密封。
  10. 如权利要求1至3任一项所述的雾化器,其特征在于,还包括:
    挤压构件,用于对所述至少一个脆弱区和/或遮挡部分提供挤压,使所述至少一个脆弱区在挤压时形成所述破裂或断开。
  11. 如权利要求10所述的雾化器,其特征在于,所述挤压构件被构造成至少部分沿所述雾化器的纵向方向于所述储液腔内延伸。
  12. 如权利要求10所述的雾化器,其特征在于,所述挤压构件具有位于所述储液腔内的自由端,并通过所述自由端对所述至少一个脆弱区和/或遮挡部分提供挤压。
  13. 如权利要求12所述的雾化器,其特征在于,所述自由端至少部分成尖刺或尖端构造。
  14. 如权利要求10所述的雾化器,其特征在于,还包括:
    烟气输出管,用于输出气溶胶;
    所述挤压构件结合于所述烟气输出管上。
  15. 如权利要求14所述的雾化器,其特征在于,所述挤压构件至少部分围绕所述烟气输出管。
  16. 如权利要求10所述的雾化器,其特征在于,所述挤压构件被构造成能沿所述雾化器的纵向方向相对所述密封元件移动,并在移动中挤压所述至少一个脆弱区和/或遮挡部分。
  17. 一种雾化器,被配置为雾化液体基质生成气溶胶;其特征在于, 包括:
    储液腔,用于存储液体基质;
    雾化组件,雾化液体基质以生成气溶胶;
    液体通道,提供所述储液腔的液体基质流向所述雾化组件的流动路径;
    柔性的密封元件,具有第一位置和不同于所述第一位置的第二位置;其中,
    所述密封元件在所述第一位置密封所述液体通道;
    所述密封元件的至少部分在所述第二位置时破裂或断开,进而解除对所述液体通道的密封。
  18. 如权利要求17所述的雾化器,其特征在于,还包括:
    挤压构件,在所述第二位置时对所述密封元件提供挤压,使所述密封元件的至少部分在被挤压时形成所述破裂或断开。
  19. 一种电子雾化装置,包括雾化液体基质生成气溶胶的雾化器、以及为所述雾化器供电的电源机构,其特征在于,所述雾化器包括权利要求1至18任一项所述的雾化器。
  20. 一种用于雾化器的密封元件,其特征在于,所述密封元件包括提供密封的遮挡部分、以及至少一个脆弱区;所述至少一个脆弱区被构造成能破裂或断开,进而解除所述遮挡部分的密封。
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