WO2022199093A1 - Linkage adjustment method for intelligent production line of gypsum building material - Google Patents

Linkage adjustment method for intelligent production line of gypsum building material Download PDF

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Publication number
WO2022199093A1
WO2022199093A1 PCT/CN2021/132950 CN2021132950W WO2022199093A1 WO 2022199093 A1 WO2022199093 A1 WO 2022199093A1 CN 2021132950 W CN2021132950 W CN 2021132950W WO 2022199093 A1 WO2022199093 A1 WO 2022199093A1
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section
speed
production
control
production line
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PCT/CN2021/132950
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French (fr)
Chinese (zh)
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王兵
杨正波
杨小东
董雷
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中建材创新科技研究院有限公司
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Publication of WO2022199093A1 publication Critical patent/WO2022199093A1/en

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/41865Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32252Scheduling production, machining, job shop
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Definitions

  • the invention relates to the technical field of gypsum building material production lines, in particular to a linkage adjustment method for an intelligent production line of gypsum building materials.
  • Multifunctional decorative board is a multifunctional decorative board with the characteristics of personalized design, factory production, prefabricated construction, ready-to-live, safety and environmental protection. It completely changes the traditional decoration method and building materials industry and perfectly replaces putty. , brushing paint, sticking wallpaper and wall coverings and other on-site wet operations, replacing wood, bricks, blocks and other decoration materials, completely solving the problem of indoor decoration pollution from the root.
  • the production line of the decorative sheet workshop is composed of several sections, such as feeding, turning machine, dust collection, laminating machine, etc., which are interlinked and complement each other.
  • the gypsum board customized by the gypsum board workshop enters the special laminating equipment through the feeding machine, the turning machine and the dust collector, and then is cut into the film and packaged into pieces of brand-new decorative boards. .
  • the purpose of the present invention is to provide a kind of gypsum building material intelligent production line linkage adjustment method, in order to solve the independent regulation of multiple production lines in the prior art, and do not communicate with each other, it is necessary to manually independently regulate the operation speed of each production line section to adjust the operation speed, and
  • the equipment of each section belongs to the subsection control and there is no technical problem of mutual communication between them.
  • the present invention specifically provides the following technical solutions:
  • a method for linkage adjustment of an intelligent production line of gypsum building materials comprising the following steps:
  • Step 100 setting up multiple production lines, and dividing each production line into multiple sections according to the production process, and creating a linkage adjustment mode of the same type of control objects of multiple production lines;
  • Step 200 select one of the production lines as the active control production line, and the remaining production lines as passive control production lines, establish a logical linkage system of the same nature control object in all sections of the active control production line, and import the logical linkage system into the connection linkage Inside the passive regulation production line of the adjustment mode;
  • Step 300 Connect all the sections in all production lines to the PLC control system bus respectively, select the production control object that affects the running speed of the section in each section of the production line, and establish a speed matching relationship for regulating the running speed of all sections, and All sections of the active control production line and the passive control production line use a unified speed matching relationship to synchronously adjust the running speed in the same direction;
  • Step 400 Create a driving operation time matching relationship after adjusting the operating speed of each section of all production lines, determine the new driving operation time point of each section after the initial adjustment of the operating speed and the operating time interval corresponding to the current production speed, and use The new drive operation time point and the operation time interval determine the time point for the next operation of each section.
  • step 100 the active control production line and the passive control production line form a parallel synchronous and same-speed production mode in a linkage adjustment mode, and the passive control production line and the active control production line are Each section is connected to the PLC control system bus;
  • the direct regulation and production control objects are synchronously modified with the same amplitude by using the linkage adjustment mode, so as to regulate the running speed of all production lines to be the same.
  • the PLC control system is used to dynamically control the number of production lines connected to the linkage adjustment mode in parallel production, and the PLC control system controls the production lines connected to the linkage adjustment mode to match at the same speed
  • the relational formula changes the running speed of all sections, and the production work is carried out after regulating the running speed
  • the PLC control system closes the linkage adjustment mode of any production line to independently regulate and control the production line.
  • the gypsum board production line is divided into a plurality of sections from top to bottom, which are the feeding and turning plate control section, the coating processing section, the coating cutting control section and the lower section.
  • the material flap section, and the multi-dimensional control parameters of each section are divided into operation speed control objects, position control objects and pneumatic components control objects;
  • the PLC control system establishes a logical linkage system for the operation speed control object, the position control object and the pneumatic element control object in all the sections respectively.
  • both the lamination processing section and lamination cutting control section include a segmented conveying system
  • the operation speed control object includes the feeding flap control section, lamination processing section
  • the production control object that affects the running speed in the section, the film-covering and shearing control section, the blanking and flapping section, and the sectional conveying system;
  • the conveying speed of the segmented conveying system is adjusted according to the mapping relationship.
  • step 300 there are two ways to change the running speed of each section, which are:
  • the operating speed of the workshop is regulated on the human-machine interface of the PLC control system, the PLC control system adjusts the parameters of the production control object according to the function model between the production control object and the operating speed of the workshop, and the PLC control system Change the value of the production control object of the corresponding section;
  • the parameters of the production control object are regulated on the human-computer interaction interface of the PLC control system, and the PLC control system calculates the operation speed of the section according to the function model between the production control object and the operation speed of the section.
  • step 300 the specific implementation method for establishing the speed matching relational expression of the running speeds of all the sections of the production line with the linkage adjustment mode is:
  • the PLC control system changes the running speed of the same section of the passive control production line with the linkage adjustment mode according to the same speed control range;
  • the speed matching relationship is used for indirect adjustment according to the same speed regulation range to synchronously adjust the running speeds of other sections in the same direction;
  • the PLC control system synchronously adjusts the running speed in the same direction according to the same speed matching relation of all the sections on the passively regulated production line with the linkage adjustment mode;
  • a new time interval T2 is determined for each operation of the gypsum board after each section adjusts the running speed, and each section adjusts the time point of the next operation of the production control object of each section according to the new time interval T2.
  • the specific implementation method of determining the initial running time point is as follows:
  • the specific implementation method of determining the new time interval T2 of each operation of the gypsum board after adjusting the running speed of each section is:
  • the new time intervals T2' and T2 corresponding to the sections are separately determined in combination with the running speed of the lamination processing section and the lamination cutting control section, as well as the adjusted transport speed of the segmented conveying system located above the remaining sections. ";
  • the new time interval T2' is related to the lamination
  • the new time interval T2" is related to the lamination
  • the running speed of the flying shear control section is related to the corresponding adjusted conveying speed of the segmented conveying system.
  • the present invention has the following beneficial effects:
  • the present invention not only controls the running speeds of different sections of the same production line synchronously and in the same direction, but also further controls the running speeds of multiple production lines in a coordinated manner, so that all the production lines maintain the same speed for production, and even when the running speeds are regulated, they are synchronized Adjusting all production lines in the same direction reduces or increases the running speed to improve production efficiency, thus enabling multiple production lines to achieve unified production under joint control.
  • the performance of the gypsum board produced in the same batch is the same and the production speed is matched.
  • FIG. 1 is a schematic flowchart of the linkage control of a production line according to an embodiment of the present invention.
  • the present invention provides a method for adjusting the linkage of an intelligent production line of gypsum building materials.
  • This embodiment not only controls the running speeds of different sections of the same production line synchronously and in the same direction, but also further links the running speeds of multiple production lines. Control, so that all production lines maintain the same speed of production, even when adjusting the running speed, all the production lines are synchronously adjusted in the same direction to reduce or increase the running speed to improve production efficiency, thus enabling multiple production lines to achieve joint control of unified production, in In the same production workshop, the performance of gypsum boards produced in the same batch is the same, avoiding the problem of mismatching production speed caused by separate manual control of each production line and individual control of each section of each production line.
  • Step 100 setting up multiple production lines, and dividing each production line into multiple sections according to the production process, and creating a linkage adjustment mode of the same type of control objects of multiple production lines;
  • Step 200 select one of the production lines as the active control production line, and the remaining production lines as the passive control production lines, establish a logical linkage system for the control object of the same nature in all sections of the active control production line, and import the logical linkage system into the passive control mode of the linkage adjustment mode. control the production line;
  • Step 300 Connect all the sections in all production lines to the PLC control system bus respectively, select the production control object that affects the running speed of the section in each section of the production line, and establish a speed matching relationship for regulating the running speed of all sections, and All sections of the active control production line and the passive control production line use a unified speed matching relationship to synchronously adjust the running speed in the same direction;
  • Step 400 Create a driving operation time matching relationship after adjusting the operating speed of each section of all production lines, determine the new driving operation time point of each section after the initial adjustment of the operating speed and the operating time interval corresponding to the current production speed, and use The new drive operation time point and operation time interval determine the time point for the next operation of each section.
  • step 100 the active regulation production line and the passive regulation production line form a parallel synchronous and same-speed production mode under the linkage adjustment mode, and each section of the passive regulation production line and the active regulation production line is connected to the PLC control system bus;
  • the linkage adjustment mode is used to directly control the production control objects to be synchronously modified at the same amplitude, so as to control the running speed of all production lines to be the same.
  • the PLC control system is used to dynamically control the number of production lines connected to the linkage adjustment mode in parallel production, and the PLC control system controls the production lines connected to the linkage adjustment mode to change the running speeds of all sections according to the same speed matching relationship, and after adjusting the running speed carry out production work;
  • the PLC control system closes the linkage adjustment mode of any production line to independently control the production line.
  • step 200 the gypsum board production line is divided into a plurality of sections from top to bottom, which are the control section for feeding and turning plate, the section for laminating treatment, the section for controlling the shearing of film and the section for cutting and turning plate, and each section is
  • the multi-dimensional control parameters are divided into operation speed control objects, position control objects and pneumatic components control objects;
  • the PLC control system establishes the logical linkage system of the operating speed control objects, position control objects and pneumatic components control objects in all sections respectively.
  • the same section of all production lines is regulated by the linkage adjustment mode, so that all production lines use the same speed matching relationship and driving operation time matching relationship.
  • the linkage control mode for associated control
  • the other production lines will be adjusted to the modified running speed synchronously, and the other production lines will follow the same
  • the speed matching relationship and the driving operating time matching relationship adjust all sections to synchronize the same change of running speed.
  • the running speed of any section of any production line can be selected to realize the unified adjustment of the production speed of all productions in the same direction.
  • the building material production line adopts a top-down method, and the entire production line is decomposed into several sections according to modularization and systematization.
  • step 300 there are two ways to change the running speed of each section, which are:
  • the operation speed of the section is regulated on the human-computer interaction interface of the PLC control system.
  • the PLC control system adjusts the parameters of the production control object according to the function model between the production control object and the operation speed of the section, and the PLC control system changes the value of the production control object of the corresponding section;
  • the parameters of the production control object are regulated in the human-computer interaction interface of the PLC control system, and the PLC control system calculates the operation speed of the section according to the function model between the production control object and the operation speed of the section.
  • the running speed of each section is related to the corresponding speed control object, and forms a stable control system for a gypsum board production line.
  • a logical linkage system is established between the running speeds of all sections to ensure that the running speeds of all sections are synchronously adjusted in the same direction. Therefore, there is no need to manually adjust the running speed of other sections, so that the entire system can still maintain a stable production process after adjusting the running speed.
  • the production control object of each section and the section running speed of each section form an independent module, and the staff can adjust the parameters of the production control object, according to the production control object and the section running speed.
  • Determine the running speed of each section by using the function model between them, or directly adjust the running speed, determine the parameters of the production control object according to the function model between the production control object and the running speed of the section, and change the production control object through the PLC control system parameter.
  • step 300 the specific implementation method of establishing the speed matching relational expression of the running speeds of all the sections of the production line with the linkage adjustment mode is:
  • Section A Determine the speed control range of the section that directly adjusts the running speed of the active control production line.
  • Section A is changed from the original V1 to V2, and the speed control range is specifically (V2-V1)/V1;
  • the PLC control system changes the running speed of the same section of the passive control production line with the linkage adjustment mode according to the same speed control range, and the synchronous adjustment section A is changed from the original V1 to V2, then the speed control range is (V2-V1)/V1 ;
  • the speed matching relationship is used for indirect adjustment according to the same speed regulation range to synchronously adjust the running speed of other sections in the same direction, and the running speed of other sections is adjusted to V+V*(V2-V1)/V1;
  • the PLC control system adjusts the running speed synchronously and in the same direction for all sections of the passive control production line with the linkage adjustment mode according to the same speed matching relationship, and the running speed of other sections is adjusted to V+V*(V2-V1)/V1;
  • both the lamination processing section and the lamination cutting control section include a segmented conveying system
  • the operation speed control objects include the feeding flap control section, lamination processing section, lamination running shear control section, The production control objects that affect the running speed in the blanking and flapping section and the sectional conveying system;
  • this embodiment not only links the operation speed of each section, but also defines the mapping relationship between the operation speed of the section and the conveying speed of sections. Since each section is working, the head and tail of the gypsum board are required to be in the neutral position. If it is too large, it will not be able to collide with adjacent boards. Therefore, in order to ensure stable operation, in general, when the distance between different section conveying systems is fixed, the running speed of the gypsum board passing through the section is different from that of the section located behind the section.
  • the mapping relationship between the conveying speeds of the section conveying system and the adjusted operating speed of the section are used to determine the adjusted conveying speed of the section conveying system.
  • step 400 the specific implementation steps of the driving operation time matching relational expression after adjusting the operation speed of each working section are as follows:
  • each section When the running speed of each section is not adjusted, each section maintains the original running speed. At this time, each section independently completes an operation on the gypsum board at a fixed time interval.
  • the feeding and turning operation of gypsum board is completed at interval t1
  • the feeding and turning operation of gypsum board is completed at every interval t2 in the coating treatment section
  • the feeding and turning operation on gypsum board is completed at every interval t3 in the film-covering and shearing control section.
  • the feeding and turning operation of the gypsum board is completed every t4 in the blanking and turning section.
  • the specific implementation method of determining the initial running time point is as follows:
  • the specific implementation method of determining the new time interval T2 for each operation of the gypsum board after adjusting the operating speed of each section is:
  • the new time intervals T2' and T2" for the corresponding sections are separately determined;
  • the bus control is used to regulate the running speed of other sections, and according to the function model between the running speed of each section and the parameters of the production control object, the operation speed of the section is determined.
  • the parameter adjustment of the production control object, and the servo control is used to change the operation mode of the production control object. Therefore, in this embodiment, the bus control and servo control are combined, and each device in each section is connected with the PLC through the bus control method The control system is connected, and with the high-precision position control characteristics of the servo, the labor cost is greatly reduced, the instability of manual adjustment of mechanical equipment in the production process is reduced, and the production stability and product qualification rate are improved.
  • the PLC control system is used to control the same section of other production lines connected to the linkage adjustment mode to adjust the running speed synchronously, and all sections of other production lines adjust all sections according to the same control method.
  • the operation speed of the workshops can be changed synchronously and in the same direction, so that multiple production lines can realize the unified production of joint control.
  • the performance of the gypsum board produced in the same batch is the same, avoiding the separate manual control of each production line, and The individual regulation of each section of each production line creates the problem of mismatched production speeds.

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Abstract

A linkage adjustment method for an intelligent production line of a gypsum building material. The method comprises: providing a plurality of production lines, dividing each production line into a plurality of workshop sections according to a production flow, and creating a linkage adjustment mode for the same type of control objects of the plurality of production lines; establishing a logical linkage system for control objects having the same property in all the workshop sections of an actively regulated and controlled production line, and importing the logical linkage system into a passively regulated and controlled production line; establishing a speed matching relational expression for all the workshop sections to regulate and control running speeds, wherein all the production lines regulate and control, according to a uniform speed matching relational expression, all the workshop sections to synchronously adjust the running speeds in the same direction; and creating a driving running time matching relational expression of each workshop section of all the production lines after the running speeds are adjusted, so as to determine a new running time point and a running interval time, and calculating a time point at which each workshop section completes the next running. The running speeds of a plurality of production lines are regulated and controlled in a linked manner, and the running speeds of different workshop sections of the same production line are synchronously regulated and controlled in the same direction.

Description

一种石膏建材智能生产线联动调整方法A kind of linkage adjustment method of intelligent production line of gypsum building materials 技术领域technical field
本发明涉及石膏建材生产线技术领域,具体涉及一种石膏建材智能生产线联动调整方法。The invention relates to the technical field of gypsum building material production lines, in particular to a linkage adjustment method for an intelligent production line of gypsum building materials.
背景技术Background technique
多功能装饰板材是一种具有个性化设计、工厂化生产、装配式施工、即装即住、安全环保等特点于一体多功能饰面板材,彻底改变传统装修工法和建材产业,完美替代刮腻子、刷油漆涂料、贴壁纸壁布等现场湿法作业,替代木材、砖头、砌块等多种装修材料,从根源上彻底解决室内装修污染问题。Multifunctional decorative board is a multifunctional decorative board with the characteristics of personalized design, factory production, prefabricated construction, ready-to-live, safety and environmental protection. It completely changes the traditional decoration method and building materials industry and perfectly replaces putty. , brushing paint, sticking wallpaper and wall coverings and other on-site wet operations, replacing wood, bricks, blocks and other decoration materials, completely solving the problem of indoor decoration pollution from the root.
装饰板材车间的生产线由上料,翻板机,收尘,覆膜机等多个工段组成,环环相扣,相辅相成。在装饰板材生产过程中,石膏板车间定制的石膏板经由上料机,翻板机,除尘机之后,进入专门的覆膜设备中,之后再经过切膜,包装成了一块块崭新的装饰板材。The production line of the decorative sheet workshop is composed of several sections, such as feeding, turning machine, dust collection, laminating machine, etc., which are interlinked and complement each other. In the production process of decorative boards, the gypsum board customized by the gypsum board workshop enters the special laminating equipment through the feeding machine, the turning machine and the dust collector, and then is cut into the film and packaged into pieces of brand-new decorative boards. .
但是现有的石膏板材生产线还存在的缺陷如下:However, the existing gypsum board production lines still have the following defects:
(1)多条生产线独立调控,且互不通讯,需要人工独立调控每个生产线的工段运行速度来调整运行速度,无法实现同一车间的所有生产线的生产工作同步调控;(1) Multiple production lines are independently regulated and do not communicate with each other. It is necessary to manually and independently adjust the operation speed of each production line to adjust the operation speed, and it is impossible to achieve synchronous control of the production work of all production lines in the same workshop;
(2)各个工段的设备属于分段控制且相互之间不存在相互通讯,这就导致生产过程中各个工段之间存在速度差,导致最终包覆不完全、边部出现错粘、不粘的情况出现。(2) The equipment of each section is controlled by sections and there is no mutual communication with each other, which leads to a speed difference between each section in the production process, resulting in incomplete coating, mis-sticking and non-sticking on the edge. situation arises.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种石膏建材智能生产线联动调整方法,以解决现有技术中多条生产线独立调控,且互不通讯,需要人工独立调控每个生产线的工段运行速度来调整运行速度,以及各个工段的设备属于分段控制且相互之间不存在相互通讯的技术问题。The purpose of the present invention is to provide a kind of gypsum building material intelligent production line linkage adjustment method, in order to solve the independent regulation of multiple production lines in the prior art, and do not communicate with each other, it is necessary to manually independently regulate the operation speed of each production line section to adjust the operation speed, and The equipment of each section belongs to the subsection control and there is no technical problem of mutual communication between them.
为解决上述技术问题,本发明具体提供下述技术方案:In order to solve the above-mentioned technical problems, the present invention specifically provides the following technical solutions:
一种石膏建材智能生产线联动调整方法,包括以下步骤:A method for linkage adjustment of an intelligent production line of gypsum building materials, comprising the following steps:
步骤100、设置多条生产线,且将每条生产线按照生产流程划分为多个工段,创建多条生产线的同一类型控制对象的联动调整模式;Step 100, setting up multiple production lines, and dividing each production line into multiple sections according to the production process, and creating a linkage adjustment mode of the same type of control objects of multiple production lines;
步骤200、选定其中一条生产线作为主动调控生产线,剩余的生产线作为被动调控生产线,建立所述主动调控生产线的所有工段中同一性质控制对象的逻辑联动系统,且将所述逻辑联动系统导入连接联动调整模式的所述被动调控生产线内;Step 200, select one of the production lines as the active control production line, and the remaining production lines as passive control production lines, establish a logical linkage system of the same nature control object in all sections of the active control production line, and import the logical linkage system into the connection linkage Inside the passive regulation production line of the adjustment mode;
步骤300、将所有生产线中的所有工段分别均与PLC控制系统总线连接,选定主动调控生产线每个工段内影响工段运行速度的生产控制对象,建立所有工段调控运行速度的速度匹配关系式,且主动调控生产线和被动调控生产线的所有工段利用统一的速度匹配关系式同步同向调整运行速度;Step 300: Connect all the sections in all production lines to the PLC control system bus respectively, select the production control object that affects the running speed of the section in each section of the production line, and establish a speed matching relationship for regulating the running speed of all sections, and All sections of the active control production line and the passive control production line use a unified speed matching relationship to synchronously adjust the running speed in the same direction;
步骤400、创建所有生产线的每个工段调整运行速度后的驱动运作时间匹配关系式,确定每个工段在初次调整运行速度后的新驱动运作时间点以及当前生产速度对应的运作时间间隔,且以新驱动运作时间点和所述运作时间间隔确定每个工段下一次运作的时间点。Step 400: Create a driving operation time matching relationship after adjusting the operating speed of each section of all production lines, determine the new driving operation time point of each section after the initial adjustment of the operating speed and the operating time interval corresponding to the current production speed, and use The new drive operation time point and the operation time interval determine the time point for the next operation of each section.
作为本发明的一种优选方案,在步骤100中,所述主动调控生产线与所述被动调控生产线在联动调整模式下形成并列同步同速生产方式,所述被动调控生产线和所述主动调控生产线的每个工段均与PLC控制系统总线连接;As a preferred solution of the present invention, in step 100, the active control production line and the passive control production line form a parallel synchronous and same-speed production mode in a linkage adjustment mode, and the passive control production line and the active control production line are Each section is connected to the PLC control system bus;
所述主动调控生产线与所述被动调控生产线的相同工段之间利用联动调整模式直接调控生产控制对象以同等幅度同步修改,以调控所有生产线的运行速度相同。Between the same section of the active regulation production line and the passive regulation production line, the direct regulation and production control objects are synchronously modified with the same amplitude by using the linkage adjustment mode, so as to regulate the running speed of all production lines to be the same.
作为本发明的一种优选方案,所述PLC控制系统用于动态调控连接所述联动调整模式的并列生产的生产线数量,且PLC控制系统调控接入所述联动调整模式的生产线按照相同的速度匹配关系式更改所有工段的运行速度,且在调控运行速度后进行生产工作;As a preferred solution of the present invention, the PLC control system is used to dynamically control the number of production lines connected to the linkage adjustment mode in parallel production, and the PLC control system controls the production lines connected to the linkage adjustment mode to match at the same speed The relational formula changes the running speed of all sections, and the production work is carried out after regulating the running speed;
所述PLC控制系统关闭任意生产线的联动调整模式以对该生产线进行 独立调控。The PLC control system closes the linkage adjustment mode of any production line to independently regulate and control the production line.
作为本发明的一种优选方案,在步骤200中,石膏板材的生产线自上而下分为多个工段,分别为上料翻板控制工段、覆膜处理工段、覆膜追剪控制工段以及下料翻板工段,且每个工段的多维操控参数分为运作速度控制对象、位置控制对象和气动元件控制对象;As a preferred solution of the present invention, in step 200, the gypsum board production line is divided into a plurality of sections from top to bottom, which are the feeding and turning plate control section, the coating processing section, the coating cutting control section and the lower section. The material flap section, and the multi-dimensional control parameters of each section are divided into operation speed control objects, position control objects and pneumatic components control objects;
所述PLC控制系统分别建立所有工段中关于运作速度控制对象、位置控制对象和气动元件控制对象的逻辑联动系统。The PLC control system establishes a logical linkage system for the operation speed control object, the position control object and the pneumatic element control object in all the sections respectively.
作为本发明的一种优选方案,所述覆膜处理工段和覆膜追剪控制工段均包括设有分段输送系统,所述运作速度控制对象包括所述上料翻板控制工段、覆膜处理工段、覆膜追剪控制工段、下料翻板工段以及分段输送系统中影响运行速度的所述生产控制对象;As a preferred solution of the present invention, both the lamination processing section and lamination cutting control section include a segmented conveying system, and the operation speed control object includes the feeding flap control section, lamination processing section The production control object that affects the running speed in the section, the film-covering and shearing control section, the blanking and flapping section, and the sectional conveying system;
调整所述分段输送系统的输送速度的实现方法为:The realization method of adjusting the conveying speed of the segmented conveying system is as follows:
建立所述工段的运行速度与对应的分段输送系统的输送速度之间的映射关系;establishing a mapping relationship between the operating speed of the section and the conveying speed of the corresponding segmented conveying system;
确保所述石膏板按照稳定间距输送转移的前提下,按照映射关系调整分段输送系统的输送速度。On the premise of ensuring that the gypsum board is transported and transferred at a stable distance, the conveying speed of the segmented conveying system is adjusted according to the mapping relationship.
作为本发明的一种优选方案,在步骤300中,改变每个工段的运行速度的方式分为两种,分别为:As a preferred solution of the present invention, in step 300, there are two ways to change the running speed of each section, which are:
在所述PLC控制系统的人机交互界面调控工段运行速度,所述PLC控制系统根据所述生产控制对象与工段运行速度之间的函数模型调整所述生产控制对象参数,且所述PLC控制系统更改对应工段的生产控制对象的数值;The operating speed of the workshop is regulated on the human-machine interface of the PLC control system, the PLC control system adjusts the parameters of the production control object according to the function model between the production control object and the operating speed of the workshop, and the PLC control system Change the value of the production control object of the corresponding section;
在所述PLC控制系统的人机交互界面调控生产控制对象参数,所述PLC控制系统根据所述生产控制对象与工段运行速度之间的函数模型计算所述工段运行速度。The parameters of the production control object are regulated on the human-computer interaction interface of the PLC control system, and the PLC control system calculates the operation speed of the section according to the function model between the production control object and the operation speed of the section.
作为本发明的一种优选方案,在步骤300中,建立具有联动调整模式的生产线的所有工段运行速度的速度匹配关系式的具体实现方法为:As a preferred solution of the present invention, in step 300, the specific implementation method for establishing the speed matching relational expression of the running speeds of all the sections of the production line with the linkage adjustment mode is:
确定主动调控生产线上的直接调整运行速度的工段的速度调控幅度;Determine the speed regulation range of the section that directly adjusts the running speed of the production line that actively regulates it;
所述PLC控制系统将具有联动调整模式的被动调控生产线上相同的工段按照同等速度调控幅度更改运行速度;The PLC control system changes the running speed of the same section of the passive control production line with the linkage adjustment mode according to the same speed control range;
所述速度匹配关系式用于按照相同的速度调控幅度间接调整以将其他工段的运行速度同步同向调整;The speed matching relationship is used for indirect adjustment according to the same speed regulation range to synchronously adjust the running speeds of other sections in the same direction;
所述PLC控制系统将具有联动调整模式的被动调控生产线上所有工段按照相同的速度匹配关系式同步同向调整运行速度;The PLC control system synchronously adjusts the running speed in the same direction according to the same speed matching relation of all the sections on the passively regulated production line with the linkage adjustment mode;
按照工段运行速度与输送系统的输送速度之间的映射关系调整输送系统的生产控制对象,以保持两个石膏板材的头尾部的固定间距。Adjust the production control object of the conveying system according to the mapping relationship between the operation speed of the workshop and the conveying speed of the conveying system, so as to maintain a fixed distance between the head and tail of the two gypsum boards.
作为本发明的一种优选方案,每个工段调整运行速度后的驱动运作时间匹配关系式的具体实现步骤为:As a preferred solution of the present invention, the specific implementation steps of the driving operation time matching relational expression after adjusting the operation speed of each working section are as follows:
在未调整每个工段的运行速度之前,确定每个工段在原始的运行速度下,生产控制对象每操作一次石膏板材的时间间隔T1;Before adjusting the running speed of each section, determine the time interval T1 for each operation of the gypsum board by the production control object at the original running speed of each section;
在每个工段初次调整运行速度时,修改每个工段初次操作石膏板材的初始运行时间点,且将该运行时间点作为新的运行起点;When adjusting the running speed for the first time in each section, modify the initial running time point of the first operation of the gypsum board in each section, and use the running time point as the new running starting point;
确定每个工段调整运行速度之后每操作一次石膏板材的新时间间隔T2,且每个工段根据新时间间隔T2调整每个工段的所述生产控制对象下次运行的时间点。A new time interval T2 is determined for each operation of the gypsum board after each section adjusts the running speed, and each section adjusts the time point of the next operation of the production control object of each section according to the new time interval T2.
作为本发明的一种优选方案,每个工段初次调整运行速度后,确定初始运行时间点的具体实现方式为:As a preferred solution of the present invention, after each section adjusts the running speed for the first time, the specific implementation method of determining the initial running time point is as follows:
同步暂停所有生产线的所述上料翻板控制工段开关,所述覆膜处理工段、覆膜追剪控制工段以及下料翻板工段继续工作直至所述分段输送系统上的所有石膏板材被全部处理完成;Simultaneously suspend the switch of the loading flap control section of all production lines, the lamination processing section, the lamination chase shear control section and the unloading flap section continue to work until all the gypsum boards on the segmented conveying system are completely removed processing completed;
同步暂停所有生产线的覆膜处理工段、覆膜追剪控制工段、下料翻板工段和分段输送系统,写入调整的所述生产控制对象的参数并启动所有工段,确定每个工段的初始运行时间点。Simultaneously suspend the lamination processing section, lamination trimming control section, blanking flap section and section conveying system of all production lines, write the adjusted parameters of the production control object and start all sections, and determine the initial value of each section. Run time point.
作为本发明的一种优选方案,确定每个工段调整运行速度之后每操作一次石膏板材的新时间间隔T2的具体实现方法为:As a preferred solution of the present invention, the specific implementation method of determining the new time interval T2 of each operation of the gypsum board after adjusting the running speed of each section is:
结合所述覆膜处理工段和覆膜追剪控制工段的运行速度,以及位于剩余工段上方的所述分段输送系统调整后的运输速度,单独确定对应所述工段的新时间间隔T2'和T2”;The new time intervals T2' and T2 corresponding to the sections are separately determined in combination with the running speed of the lamination processing section and the lamination cutting control section, as well as the adjusted transport speed of the segmented conveying system located above the remaining sections. ";
其中所述新时间间隔T2'与所述覆膜处理工段的运行速度以及对应的所述分段输送系统调整后的运输速度之间存在函数关系,所述新时间间隔T2”与所述覆膜追剪控制工段的运行速度以及对应的所述分段输送系统调整后的运输速度之间存在函数关系。Wherein, there is a functional relationship between the new time interval T2' and the running speed of the lamination processing section and the corresponding adjusted conveying speed of the segmented conveying system, and the new time interval T2" is related to the lamination There is a functional relationship between the running speed of the flying shear control section and the corresponding adjusted conveying speed of the segmented conveying system.
本发明与现有技术相比较具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明不仅仅将同一条生产线的不同工段的运行速度同步同向调控,同时进一步将多条生产线的运行速度联动调控,从而使得所有生产线保持相同的速度生产,即使在调控运行速度时,也同步同向的调整所有生产线降低或者提高运行速度以提高生产效率,因此使得多条生产线实现联控的统一生产,在同一个生产车间内,同一批次生产的石膏板的性能相同且生产速度匹配。The present invention not only controls the running speeds of different sections of the same production line synchronously and in the same direction, but also further controls the running speeds of multiple production lines in a coordinated manner, so that all the production lines maintain the same speed for production, and even when the running speeds are regulated, they are synchronized Adjusting all production lines in the same direction reduces or increases the running speed to improve production efficiency, thus enabling multiple production lines to achieve unified production under joint control. In the same production workshop, the performance of the gypsum board produced in the same batch is the same and the production speed is matched.
附图说明Description of drawings
为了更清楚地说明本发明的实施方式或现有技术中的技术方案,下面将对实施方式或现有技术描述中所需要使用的附图作简单地介绍。显而易见地,下面描述中的附图仅仅是示例性的,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图引伸获得其它的实施附图。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that are required to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only exemplary, and for those of ordinary skill in the art, other implementation drawings can also be obtained according to the extension of the drawings provided without creative efforts.
图1为本发明实施例提供的生产线联动调控的流程示意图。FIG. 1 is a schematic flowchart of the linkage control of a production line according to an embodiment of the present invention.
本发明的较佳实施方式Preferred Embodiments of the Invention
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1所示,本发明提供了一种石膏建材智能生产线联动调整方法,本实施方式不仅仅将同一条生产线的不同工段的运行速度同步同向调控,同时 进一步将多条生产线的运行速度联动调控,从而使得所有生产线保持相同的速度生产,即使在调控运行速度时,也同步同向的调整所有生产线降低或者提高运行速度以提高生产效率,因此使得多条生产线实现联控的统一生产,在同一个生产车间内,同一批次生产的石膏板的性能相同,避免对每条生产线的单独人工调控,以及对每条生产线的每个工段的单独调控造成生产速度不匹配的问题。As shown in Figure 1, the present invention provides a method for adjusting the linkage of an intelligent production line of gypsum building materials. This embodiment not only controls the running speeds of different sections of the same production line synchronously and in the same direction, but also further links the running speeds of multiple production lines. Control, so that all production lines maintain the same speed of production, even when adjusting the running speed, all the production lines are synchronously adjusted in the same direction to reduce or increase the running speed to improve production efficiency, thus enabling multiple production lines to achieve joint control of unified production, in In the same production workshop, the performance of gypsum boards produced in the same batch is the same, avoiding the problem of mismatching production speed caused by separate manual control of each production line and individual control of each section of each production line.
具体包括以下步骤:Specifically include the following steps:
步骤100、设置多条生产线,且将每条生产线按照生产流程划分为多个工段,创建多条生产线的同一类型控制对象的联动调整模式;Step 100, setting up multiple production lines, and dividing each production line into multiple sections according to the production process, and creating a linkage adjustment mode of the same type of control objects of multiple production lines;
步骤200、选定其中一条生产线作为主动调控生产线,剩余的生产线作为被动调控生产线,建立主动调控生产线的所有工段中同一性质控制对象的逻辑联动系统,且将逻辑联动系统导入连接联动调整模式的被动调控生产线内;Step 200, select one of the production lines as the active control production line, and the remaining production lines as the passive control production lines, establish a logical linkage system for the control object of the same nature in all sections of the active control production line, and import the logical linkage system into the passive control mode of the linkage adjustment mode. control the production line;
步骤300、将所有生产线中的所有工段分别均与PLC控制系统总线连接,选定主动调控生产线每个工段内影响工段运行速度的生产控制对象,建立所有工段调控运行速度的速度匹配关系式,且主动调控生产线和被动调控生产线的所有工段利用统一的速度匹配关系式同步同向调整运行速度;Step 300: Connect all the sections in all production lines to the PLC control system bus respectively, select the production control object that affects the running speed of the section in each section of the production line, and establish a speed matching relationship for regulating the running speed of all sections, and All sections of the active control production line and the passive control production line use a unified speed matching relationship to synchronously adjust the running speed in the same direction;
步骤400、创建所有生产线的每个工段调整运行速度后的驱动运作时间匹配关系式,确定每个工段在初次调整运行速度后的新驱动运作时间点以及当前生产速度对应的运作时间间隔,且以新驱动运作时间点和运作时间间隔确定每个工段下一次运作的时间点。Step 400: Create a driving operation time matching relationship after adjusting the operating speed of each section of all production lines, determine the new driving operation time point of each section after the initial adjustment of the operating speed and the operating time interval corresponding to the current production speed, and use The new drive operation time point and operation time interval determine the time point for the next operation of each section.
在步骤100中,主动调控生产线与被动调控生产线在联动调整模式下形成并列同步同速生产方式,被动调控生产线和主动调控生产线的每个工段均与PLC控制系统总线连接;In step 100, the active regulation production line and the passive regulation production line form a parallel synchronous and same-speed production mode under the linkage adjustment mode, and each section of the passive regulation production line and the active regulation production line is connected to the PLC control system bus;
主动调控生产线与被动调控生产线的相同工段之间利用联动调整模式直接调控生产控制对象以同等幅度同步修改,以调控所有生产线的运行速度相同。Between the same section of the active control production line and the passive control production line, the linkage adjustment mode is used to directly control the production control objects to be synchronously modified at the same amplitude, so as to control the running speed of all production lines to be the same.
PLC控制系统用于动态调控连接联动调整模式的并列生产的生产线数量,且PLC控制系统调控接入联动调整模式的生产线按照相同的速度匹配关系式更改所有工段的运行速度,且在调控运行速度后进行生产工作;The PLC control system is used to dynamically control the number of production lines connected to the linkage adjustment mode in parallel production, and the PLC control system controls the production lines connected to the linkage adjustment mode to change the running speeds of all sections according to the same speed matching relationship, and after adjusting the running speed carry out production work;
PLC控制系统关闭任意生产线的联动调整模式以对该生产线进行独立调控。The PLC control system closes the linkage adjustment mode of any production line to independently control the production line.
在步骤200中,石膏板材的生产线自上而下分为多个工段,分别为上料翻板控制工段、覆膜处理工段、覆膜追剪控制工段以及下料翻板工段,且每个工段的多维操控参数分为运作速度控制对象、位置控制对象和气动元件控制对象;In step 200, the gypsum board production line is divided into a plurality of sections from top to bottom, which are the control section for feeding and turning plate, the section for laminating treatment, the section for controlling the shearing of film and the section for cutting and turning plate, and each section is The multi-dimensional control parameters are divided into operation speed control objects, position control objects and pneumatic components control objects;
PLC控制系统分别建立所有工段中关于运作速度控制对象、位置控制对象和气动元件控制对象的逻辑联动系统。The PLC control system establishes the logical linkage system of the operating speed control objects, position control objects and pneumatic components control objects in all sections respectively.
每个逻辑联动系统中的任一个工段的任一个控制对象被调整后,则该逻辑联动系统内的其他工段中的相同的控制对象在逻辑控制下同步同向的调整。After any control object in any section in each logical linkage system is adjusted, the same control objects in other sections in the logical linkage system are adjusted synchronously in the same direction under logical control.
本实施方式为了方便调控所有生产线的运行速度,即生产速度,将所有生产线的相同工段利用联动调整模式进行关联调控,则所有的生产线同一使用相同的速度匹配关系式和驱动运作时间匹配关系式,当所有的生产线利用联动调控模式进行关联调控时,当选定并调整任一条生产线的任一工段的运行速度后,则其他的生产线则同步调整至修改的运行速度,且其他的生产线按照相同的速度匹配关系式和驱动运作时间匹配关系式调整所有工段同步相同更改运行速度。In this embodiment, in order to facilitate the regulation of the running speed of all production lines, that is, the production speed, the same section of all production lines is regulated by the linkage adjustment mode, so that all production lines use the same speed matching relationship and driving operation time matching relationship. When all the production lines use the linkage control mode for associated control, when the running speed of any section of any production line is selected and adjusted, the other production lines will be adjusted to the modified running speed synchronously, and the other production lines will follow the same The speed matching relationship and the driving operating time matching relationship adjust all sections to synchronize the same change of running speed.
因此在本实施方式时,如果需要更改生产线的生产速度,则选择任一生产线的任一工段的运行速度,即可实现对所有生产的生产速度同步同向的统一调整,因此本实施方式的石膏建材生产线采用自上而下的方式,并按照模块化和系统化整个生产线分解成为若干工段,每个工段中的不同设备分为不同工作性质的控制对象,而所有工段的相同工作类型的控制对象既相互独立又相互联系,更改一个工段的控制对象时,其他工段中相同性质的控制对象 同步同向改变,且其他生产线的每个工段保持与直接调整的工段的统一修改方式,所有的控制都是PLC控制系统的数据调控每个工段的控制对象运行状态来实现,使得控制方式逻辑清晰,结构简单,运行稳定且效率极高。Therefore, in this embodiment, if the production speed of the production line needs to be changed, the running speed of any section of any production line can be selected to realize the unified adjustment of the production speed of all productions in the same direction. The building material production line adopts a top-down method, and the entire production line is decomposed into several sections according to modularization and systematization. Both independent and interconnected, when the control object of one section is changed, the control objects of the same nature in other sections are changed synchronously and in the same direction, and each section of other production lines maintains the same modification method as the directly adjusted section, and all controls are It is realized by the data of the PLC control system regulating the operation status of the control object of each section, which makes the control method clear in logic, simple in structure, stable in operation and high in efficiency.
在步骤300中,改变每个工段的运行速度的方式分为两种,分别为:In step 300, there are two ways to change the running speed of each section, which are:
在PLC控制系统的人机交互界面调控工段运行速度,PLC控制系统根据生产控制对象与工段运行速度之间的函数模型调整生产控制对象参数,且PLC控制系统更改对应工段的生产控制对象的数值;The operation speed of the section is regulated on the human-computer interaction interface of the PLC control system. The PLC control system adjusts the parameters of the production control object according to the function model between the production control object and the operation speed of the section, and the PLC control system changes the value of the production control object of the corresponding section;
在PLC控制系统的人机交互界面调控生产控制对象参数,PLC控制系统根据生产控制对象与工段运行速度之间的函数模型计算工段运行速度。The parameters of the production control object are regulated in the human-computer interaction interface of the PLC control system, and the PLC control system calculates the operation speed of the section according to the function model between the production control object and the operation speed of the section.
每个工段的运行速度跟对应的速度控制对象有关,且形成一条石膏板材生产线的稳定操控系统,所有工段的运行速度之间建立一个逻辑联动系统,以保证所有工段的运行速度同步同向调整,因此无需手动调整其他工段的运行速度,使得整个系统在调整运行速度后仍能保持稳定的生产流程。The running speed of each section is related to the corresponding speed control object, and forms a stable control system for a gypsum board production line. A logical linkage system is established between the running speeds of all sections to ensure that the running speeds of all sections are synchronously adjusted in the same direction. Therefore, there is no need to manually adjust the running speed of other sections, so that the entire system can still maintain a stable production process after adjusting the running speed.
而在PLC控制系统的人机交互界面上,每个工段的生产控制对象和每个工段的工段运行速度形成一个独立的模块,工作人员可以调整生产控制对象参数,根据生产控制对象与工段运行速度之间的函数模型来确定每个工段的运行速度,或者直接调整运行速度,根据生产控制对象与工段运行速度之间的函数模型来确定生产控制对象的参数,并通过PLC控制系统更改生产控制对象的参数。On the human-computer interaction interface of the PLC control system, the production control object of each section and the section running speed of each section form an independent module, and the staff can adjust the parameters of the production control object, according to the production control object and the section running speed. Determine the running speed of each section by using the function model between them, or directly adjust the running speed, determine the parameters of the production control object according to the function model between the production control object and the running speed of the section, and change the production control object through the PLC control system parameter.
在步骤300中,建立具有联动调整模式的生产线的所有工段运行速度的速度匹配关系式的具体实现方法为:In step 300, the specific implementation method of establishing the speed matching relational expression of the running speeds of all the sections of the production line with the linkage adjustment mode is:
确定主动调控生产线上的直接调整运行速度的工段的速度调控幅度,工段A由原来的V1改为V2,则速度调控幅度具体为(V2-V1)/V1;Determine the speed control range of the section that directly adjusts the running speed of the active control production line. Section A is changed from the original V1 to V2, and the speed control range is specifically (V2-V1)/V1;
PLC控制系统将具有联动调整模式的被动调控生产线上相同的工段按照同等速度调控幅度更改运行速度,同步调整工段A由原来的V1改为V2,则速度调控幅度具体为(V2-V1)/V1;The PLC control system changes the running speed of the same section of the passive control production line with the linkage adjustment mode according to the same speed control range, and the synchronous adjustment section A is changed from the original V1 to V2, then the speed control range is (V2-V1)/V1 ;
速度匹配关系式用于按照相同的速度调控幅度间接调整以将其他工段的 运行速度同步同向调整,其他工段的运行速度调整为V+V*(V2-V1)/V1;The speed matching relationship is used for indirect adjustment according to the same speed regulation range to synchronously adjust the running speed of other sections in the same direction, and the running speed of other sections is adjusted to V+V*(V2-V1)/V1;
PLC控制系统将具有联动调整模式的被动调控生产线上所有工段按照相同的速度匹配关系式同步同向调整运行速度,其他工段的运行速度调整为V+V*(V2-V1)/V1;The PLC control system adjusts the running speed synchronously and in the same direction for all sections of the passive control production line with the linkage adjustment mode according to the same speed matching relationship, and the running speed of other sections is adjusted to V+V*(V2-V1)/V1;
按照工段运行速度与输送系统的输送速度之间的映射关系调整输送系统的生产控制对象,以保持两个石膏板材的头尾部的固定间距。Adjust the production control object of the conveying system according to the mapping relationship between the operation speed of the workshop and the conveying speed of the conveying system, so as to maintain a fixed distance between the head and tail of the two gypsum boards.
需要补充说明的是,覆膜处理工段和覆膜追剪控制工段均包括设有分段输送系统,运作速度控制对象包括上料翻板控制工段、覆膜处理工段、覆膜追剪控制工段、下料翻板工段以及分段输送系统中影响运行速度的生产控制对象;It should be added that both the lamination processing section and the lamination cutting control section include a segmented conveying system, and the operation speed control objects include the feeding flap control section, lamination processing section, lamination running shear control section, The production control objects that affect the running speed in the blanking and flapping section and the sectional conveying system;
调整分段输送系统的输送速度的实现方法为:The realization method of adjusting the conveying speed of the sectional conveying system is as follows:
建立工段的运行速度与对应的分段输送系统的输送速度之间的映射关系;Establish the mapping relationship between the running speed of the section and the conveying speed of the corresponding segmented conveying system;
确保石膏板按照稳定间距输送转移的前提下,按照映射关系调整分段输送系统的输送速度。On the premise of ensuring that the gypsum board is transported and transferred at a stable distance, adjust the conveying speed of the segmented conveying system according to the mapping relationship.
因此本实施方式不仅仅将每个工段的运作速度进行联动,还限定了工段运行速度与分段输送速度之间的映射关系,由于每个工段在工作时,要求石膏板材的头尾空档不能太大,更不能相邻板材发生顶碰,因此为了确保稳定工作,一般情况下,石膏板材在不同分段输送系统的间距固定不变的情况下,通过工段的运行速度与位于工段后方的分段输送系统的输送速度之间的映射关系,以及调整后的工段运行速度,来确定分段输送系统调整的输送速度。Therefore, this embodiment not only links the operation speed of each section, but also defines the mapping relationship between the operation speed of the section and the conveying speed of sections. Since each section is working, the head and tail of the gypsum board are required to be in the neutral position. If it is too large, it will not be able to collide with adjacent boards. Therefore, in order to ensure stable operation, in general, when the distance between different section conveying systems is fixed, the running speed of the gypsum board passing through the section is different from that of the section located behind the section. The mapping relationship between the conveying speeds of the section conveying system and the adjusted operating speed of the section are used to determine the adjusted conveying speed of the section conveying system.
在步骤400中,每个工段调整运行速度后的驱动运作时间匹配关系式的具体实现步骤为:In step 400, the specific implementation steps of the driving operation time matching relational expression after adjusting the operation speed of each working section are as follows:
①在未调整每个工段的运行速度之前,确定每个工段在原始的运行速度下,生产控制对象每操作一次石膏板材的时间间隔T1。① Before adjusting the running speed of each section, determine the time interval T1 for each operation of the gypsum board by the production control object at the original running speed of each section.
在未调整每个工段的运行速度时,每个工段保持原始运行速度,此时,每个工段在固定的时间间隔下分别独立完成一次对石膏板的操作,比如说上 料翻板控制工段每间隔t1完成对石膏板的上料翻板操作,覆膜处理工段每间隔t2完成对石膏板的上料翻板操作,覆膜追剪控制工段每间隔t3完成对石膏板的上料翻板操作,下料翻板工段每间隔t4完成对石膏板的上料翻板操作。When the running speed of each section is not adjusted, each section maintains the original running speed. At this time, each section independently completes an operation on the gypsum board at a fixed time interval. The feeding and turning operation of gypsum board is completed at interval t1, the feeding and turning operation of gypsum board is completed at every interval t2 in the coating treatment section, and the feeding and turning operation on gypsum board is completed at every interval t3 in the film-covering and shearing control section. , the feeding and turning operation of the gypsum board is completed every t4 in the blanking and turning section.
②在每个工段初次调整运行速度时,修改每个工段初次操作石膏板材的初始运行时间点,且将该运行时间点作为新的运行起点。② When adjusting the running speed for the first time in each section, modify the initial running time point of the first operation of the gypsum board in each section, and use this running time point as the new running starting point.
而当直接调整一个工段的运行速度后,其他的工段根据速度匹配关系式同时同向的调整对应的运行速度,以使得整个石膏板材的生产线在新的运行速度下实现动态平衡。When the running speed of one section is directly adjusted, other sections adjust the corresponding running speeds in the same direction at the same time according to the speed matching relationship, so that the entire gypsum board production line can achieve dynamic balance at the new running speed.
其中,每个工段初次调整运行速度后,确定初始运行时间点的具体实现方式为:Among them, after the initial adjustment of the running speed of each section, the specific implementation method of determining the initial running time point is as follows:
同步暂停所有生产线的上料翻板控制工段开关,覆膜处理工段、覆膜追剪控制工段以及下料翻板工段继续工作直至分段输送系统上的所有石膏板材被全部处理完成;Simultaneously suspend the switch of the feeding flap control section of all production lines, and continue to work in the lamination processing section, the lamination chase shear control section and the unloading flap section until all the gypsum boards on the sectional conveying system are completely processed;
同步暂停所有生产线的覆膜处理工段、覆膜追剪控制工段、下料翻板工段和分段输送系统,写入调整的生产控制对象的参数并启动所有工段,确定每个工段的初始运行时间点。Simultaneously suspend the lamination processing section, lamination trimming control section, blanking plate section and section conveying system of all production lines, write the adjusted parameters of the production control object and start all sections, and determine the initial running time of each section point.
③确定每个工段调整运行速度之后每操作一次石膏板材的新时间间隔T2,且每个工段根据新时间间隔T2调整每个工段的生产控制对象下次运行的时间点。③ Determine the new time interval T2 for each operation of the gypsum board after each section adjusts the running speed, and each section adjusts the time point of the next operation of the production control object of each section according to the new time interval T2.
其中,确定每个工段调整运行速度之后每操作一次石膏板材的新时间间隔T2的具体实现方法为:Wherein, the specific implementation method of determining the new time interval T2 for each operation of the gypsum board after adjusting the operating speed of each section is:
结合覆膜处理工段和覆膜追剪控制工段的运行速度,以及位于剩余工段上方的分段输送系统调整后的运输速度,单独确定对应工段的新时间间隔T2'和T2”;Combined with the running speed of the lamination processing section and the lamination cutting control section, as well as the adjusted transport speed of the segmented conveying system located above the remaining sections, the new time intervals T2' and T2" for the corresponding sections are separately determined;
其中新时间间隔T2'与覆膜处理工段的运行速度以及对应的分段输送系统调整后的运输速度之间存在函数关系,新时间间隔T2”与覆膜追剪控制工 段的运行速度以及对应的分段输送系统调整后的运输速度之间存在函数关系。Among them, there is a functional relationship between the new time interval T2' and the running speed of the lamination processing section and the adjusted transportation speed of the corresponding segmented conveying system. There is a functional relationship between the adjusted transport speeds of the sectional conveyor system.
因此本实施方式在调整某一条生产线的某一个工段的运行速度后,采用总线控制调控其他工段的运行速度,并根据每个工段的运行速度与生产控制对象参数之间的函数模型,确定工段的生产控制对象的参数调整情况,并利用伺服控制改变生产控制对象的运行模式,因此本实施方式通过总线控制和伺服控制相结合的方式,各个工段的每个设备之间都通过总线控制方式与PLC控制系统相连,配合伺服的高精度位置控制特性,极大地降低了人工劳动成本,减少了生产过程中人为手动调整机械设备的不稳定性,提高了生产的稳定性和产品的合格率。Therefore, in this embodiment, after adjusting the running speed of a certain section of a certain production line, the bus control is used to regulate the running speed of other sections, and according to the function model between the running speed of each section and the parameters of the production control object, the operation speed of the section is determined. The parameter adjustment of the production control object, and the servo control is used to change the operation mode of the production control object. Therefore, in this embodiment, the bus control and servo control are combined, and each device in each section is connected with the PLC through the bus control method The control system is connected, and with the high-precision position control characteristics of the servo, the labor cost is greatly reduced, the instability of manual adjustment of mechanical equipment in the production process is reduced, and the production stability and product qualification rate are improved.
另外在调整某一条生产线的某一个工段的运行速度的同时,利用PLC控制系统调控接入联动调整模式的其他生产线的同一工段同步调整运行速度,且其他生产线的所有工段按照相同的调控方式调整所有工段同步同向的更改运行速度,因此使得多条生产线实现联控的统一生产,在同一个生产车间内,同一批次生产的石膏板的性能相同,避免对每条生产线的单独人工调控,以及对每条生产线的每个工段的单独调控造成生产速度不匹配的问题。In addition, while adjusting the running speed of a certain section of a production line, the PLC control system is used to control the same section of other production lines connected to the linkage adjustment mode to adjust the running speed synchronously, and all sections of other production lines adjust all sections according to the same control method. The operation speed of the workshops can be changed synchronously and in the same direction, so that multiple production lines can realize the unified production of joint control. In the same production workshop, the performance of the gypsum board produced in the same batch is the same, avoiding the separate manual control of each production line, and The individual regulation of each section of each production line creates the problem of mismatched production speeds.
以上实施例仅为本申请的示例性实施例,不用于限制本申请,本申请的保护范围由权利要求书限定。本领域技术人员可以在本申请的实质和保护范围内,对本申请做出各种修改或等同替换,这种修改或等同替换也应视为落在本申请的保护范围内。The above embodiments are only exemplary embodiments of the present application, and are not intended to limit the present application. The protection scope of the present application is defined by the claims. Those skilled in the art can make various modifications or equivalent replacements to the present application within the spirit and protection scope of the present application, and such modifications or equivalent replacements should also be regarded as falling within the protection scope of the present application.

Claims (10)

  1. 一种石膏建材智能生产线联动调整方法,其特征在于:包括以下步骤:A method for linkage adjustment of an intelligent production line of gypsum building materials, characterized in that it comprises the following steps:
    步骤100、设置多条生产线,且将每条生产线按照生产流程划分为多个工段,创建多条生产线的同一类型控制对象的联动调整模式;Step 100, setting up multiple production lines, and dividing each production line into multiple sections according to the production process, and creating a linkage adjustment mode of the same type of control objects of multiple production lines;
    步骤200、选定其中一条生产线作为主动调控生产线,剩余的生产线作为被动调控生产线,建立所述主动调控生产线的所有工段中同一性质控制对象的逻辑联动系统,且将所述逻辑联动系统导入连接联动调整模式的所述被动调控生产线内;Step 200, select one of the production lines as the active control production line, and the remaining production lines as passive control production lines, establish a logical linkage system of the same nature control object in all sections of the active control production line, and import the logical linkage system into the connection linkage Inside the passive regulation production line of the adjustment mode;
    步骤300、将所有生产线中的相同工段分别均与PLC控制系统总线连接,选定所述主动调控生产线每个工段内影响工段运行速度的生产控制对象,建立所有工段调控运行速度的速度匹配关系式,以使得主动调控生产线和所述被动调控生产线的所有工段同步同向调整运行速度;Step 300: Connect the same sections in all production lines to the PLC control system bus respectively, select the production control object that affects the running speed of the section in each section of the active regulation and control production line, and establish a speed matching relational expression for regulating the running speed of all sections. , so that all sections of the active control production line and the passive control production line adjust the running speed in the same direction;
    步骤400、创建所有生产线的每个工段调整运行速度后的驱动运作时间匹配关系式,确定每个工段在初次调整运行速度后的新驱动运作时间点以及当前生产速度对应的运作时间间隔,且以新驱动运作时间点和所述运作时间间隔确定每个工段下一次运作的时间点。Step 400: Create a driving operation time matching relationship after adjusting the operating speed of each section of all production lines, determine the new driving operation time point of each section after the initial adjustment of the operating speed and the operating time interval corresponding to the current production speed, and use The new drive operation time point and the operation time interval determine the time point for the next operation of each section.
  2. 根据权利要求1所述的一种石膏建材智能生产线联动调整方法及系统,其特征在于:在步骤100中,所述主动调控生产线与所述被动调控生产线在联动调整模式下形成并列同步同速生产方式,所述被动调控生产线和所述主动调控生产线的每个工段均与PLC控制系统总线连接;The method and system for linkage adjustment of an intelligent production line of gypsum building materials according to claim 1, wherein in step 100, the active regulation production line and the passive regulation production line form parallel synchronous production at the same speed in a linkage adjustment mode. mode, each section of the passive control production line and the active control production line is connected to the PLC control system bus;
    所述主动调控生产线与所述被动调控生产线的相同工段之间利用联动调整模式直接调控生产控制对象以同等幅度同步修改,以调控所有生产线的运行速度相同。Between the same section of the active regulation production line and the passive regulation production line, the direct regulation and production control objects are synchronously modified with the same amplitude by using the linkage adjustment mode, so as to regulate the running speed of all production lines to be the same.
  3. 根据权利要求2所述的一种石膏建材智能生产线联动调整方法,其特征在于:所述PLC控制系统用于动态调控连接所述联动调整模式的并列生产的生产线数量,且PLC控制系统调控接入所述联动调整模式的生产线按照相同的速度匹配关系式更改所有工段的运行速度,且在调控运行速度后进行生 产工作;The method for linkage adjustment of an intelligent production line of gypsum building materials according to claim 2, wherein the PLC control system is used to dynamically regulate the number of production lines connected to the linkage adjustment mode in parallel production, and the PLC control system regulates the access The production line in the linkage adjustment mode changes the running speeds of all sections according to the same speed matching relationship, and performs production work after regulating the running speeds;
    所述PLC控制系统关闭任意生产线的联动调整模式以对该生产线进行独立调控。The PLC control system turns off the linkage adjustment mode of any production line to independently regulate and control the production line.
  4. 根据权利要求2所述的一种石膏建材智能生产线联动调整方法,其特征在于:在步骤200中,石膏板材的生产线自上而下分为多个工段,分别为上料翻板控制工段、覆膜处理工段、覆膜追剪控制工段以及下料翻板工段,且每个工段的多维操控参数分为运作速度控制对象、位置控制对象和气动元件控制对象;The method for linkage adjustment of an intelligent production line of gypsum building materials according to claim 2, characterized in that: in step 200, the production line of gypsum board is divided into a plurality of sections from top to bottom, which are respectively the control section for loading and turning plate, the section for covering The film processing section, the film-covering cutting shear control section and the blanking flap section, and the multi-dimensional control parameters of each section are divided into operation speed control objects, position control objects and pneumatic components control objects;
    所述PLC控制系统分别建立所有工段中关于运作速度控制对象、位置控制对象和气动元件控制对象的逻辑联动系统。The PLC control system establishes a logical linkage system for the operation speed control object, the position control object and the pneumatic element control object in all the sections respectively.
  5. 根据权利要求4所述的一种石膏建材智能生产线联动调整方法,其特征在于:所述覆膜处理工段和覆膜追剪控制工段均包括设有分段输送系统,所述运作速度控制对象包括所述上料翻板控制工段、覆膜处理工段、覆膜追剪控制工段、下料翻板工段以及分段输送系统中影响运行速度的所述生产控制对象;A method for linkage adjustment of an intelligent production line of gypsum building materials according to claim 4, characterized in that: both the lamination treatment section and the lamination clipping control section include a segmented conveying system, and the operation speed control object includes the control section of the feeding and turning plate, the processing section of the film coating, the control section of the film-covering and cutting, the section of the turning plate of the unloading material, and the production control object that affects the running speed in the sectional conveying system;
    调整所述分段输送系统的输送速度的实现方法为:The realization method of adjusting the conveying speed of the segmented conveying system is as follows:
    建立所述工段的运行速度与对应的分段输送系统的输送速度之间的映射关系;establishing a mapping relationship between the operating speed of the section and the conveying speed of the corresponding segmented conveying system;
    确保所述石膏板按照稳定间距输送转移的前提下,按照映射关系调整分段输送系统的输送速度。On the premise of ensuring that the gypsum board is transported and transferred at a stable distance, the conveying speed of the segmented conveying system is adjusted according to the mapping relationship.
  6. 根据权利要求4所述的一种石膏建材智能生产线联动调整方法,其特征在于:在步骤300中,改变每个工段的运行速度的方式分为两种,分别为:A kind of gypsum building material intelligent production line linkage adjustment method according to claim 4, is characterized in that: in step 300, the mode of changing the running speed of each section is divided into two kinds, respectively:
    在所述PLC控制系统的人机交互界面调控工段运行速度,所述PLC控制系统根据所述生产控制对象与工段运行速度之间的函数模型调整所述生产控制对象参数,且所述PLC控制系统更改对应工段的生产控制对象的数值;The operating speed of the workshop is regulated on the human-machine interface of the PLC control system, the PLC control system adjusts the parameters of the production control object according to the function model between the production control object and the operating speed of the workshop, and the PLC control system Change the value of the production control object of the corresponding section;
    在所述PLC控制系统的人机交互界面调控生产控制对象参数,所述PLC控制系统根据所述生产控制对象与工段运行速度之间的函数模型计算所述工 段运行速度。The parameters of the production control object are regulated on the man-machine interface of the PLC control system, and the PLC control system calculates the operating speed of the workshop according to the functional model between the production control object and the operating speed of the workshop.
  7. 根据权利要求6所述的一种石膏建材智能生产线联动调整方法,其特征在于:在步骤300中,建立具有联动调整模式的生产线的所有工段运行速度的速度匹配关系式的具体实现方法为:A kind of gypsum building material intelligent production line linkage adjustment method according to claim 6, is characterized in that: in step 300, the concrete realization method that establishes the speed matching relational expression of the running speed of all sections of the production line with linkage adjustment mode is:
    确定主动调控生产线上的直接调整运行速度的工段的速度调控幅度;Determine the speed regulation range of the section that directly adjusts the running speed of the production line that actively regulates it;
    所述PLC控制系统将具有联动调整模式的被动调控生产线上相同的工段按照同等速度调控幅度更改运行速度;The PLC control system changes the running speed of the same section of the passive control production line with the linkage adjustment mode according to the same speed control range;
    所述速度匹配关系式用于按照相同的速度调控幅度间接调整以将其他工段的运行速度同步同向调整;The speed matching relationship is used for indirect adjustment according to the same speed regulation range to synchronously adjust the running speeds of other sections in the same direction;
    所述PLC控制系统将具有联动调整模式的被动调控生产线上所有工段按照相同的速度匹配关系式同步同向调整运行速度;The PLC control system synchronously adjusts the running speed in the same direction according to the same speed matching relation of all the sections on the passively regulated production line with the linkage adjustment mode;
    按照工段运行速度与输送系统的输送速度之间的映射关系调整输送系统的生产控制对象,以保持两个石膏板材的头尾部的固定间距。Adjust the production control object of the conveying system according to the mapping relationship between the operation speed of the workshop and the conveying speed of the conveying system, so as to maintain a fixed distance between the head and tail of the two gypsum boards.
  8. 根据权利要求7所述的一种石膏建材智能生产线联动调整方法,其特征在于:每个工段调整运行速度后的驱动运作时间匹配关系式的具体实现步骤为:A kind of gypsum building material intelligent production line linkage adjustment method according to claim 7, is characterized in that: the concrete realization steps of the driving operation time matching relational expression after adjusting the operation speed of each work section are:
    在未调整每个工段的运行速度之前,确定每个工段在原始的运行速度下,生产控制对象每操作一次石膏板材的时间间隔T1;Before adjusting the running speed of each section, determine the time interval T1 for each operation of the gypsum board by the production control object at the original running speed of each section;
    在每个工段初次调整运行速度时,修改每个工段初次操作石膏板材的初始运行时间点,且将该运行时间点作为新的运行起点;When adjusting the running speed for the first time in each section, modify the initial running time point of the first operation of the gypsum board in each section, and use the running time point as the new running starting point;
    确定每个工段调整运行速度之后每操作一次石膏板材的新时间间隔T2,且每个工段根据新时间间隔T2调整每个工段的所述生产控制对象下次运行的时间点。A new time interval T2 is determined for each operation of the gypsum board after each section adjusts the running speed, and each section adjusts the time point of the next operation of the production control object of each section according to the new time interval T2.
  9. 根据权利要求8所述的一种石膏建材智能生产线联动调整方法,其特征在于:每个工段初次调整运行速度后,确定初始运行时间点的具体实现方式为:A kind of linkage adjustment method for intelligent production line of gypsum building materials according to claim 8, is characterized in that: after each section adjusts the running speed for the first time, the concrete realization mode of determining the initial running time point is:
    同步暂停所有生产线的所述上料翻板控制工段开关,所述覆膜处理工段、 覆膜追剪控制工段以及下料翻板工段继续工作直至所述分段输送系统上的所有石膏板材被全部处理完成;Simultaneously suspend the switch of the loading flap control section of all production lines, the lamination processing section, the lamination chase shear control section and the unloading flap section continue to work until all the gypsum boards on the segmented conveying system are completely removed processing completed;
    同步暂停所有生产线的覆膜处理工段、覆膜追剪控制工段、下料翻板工段和分段输送系统,写入调整的所述生产控制对象的参数并启动所有工段,确定每个工段的初始运行时间点。Simultaneously suspend the lamination processing section, lamination trimming control section, blanking flap section and segmented conveying system of all production lines, write the adjusted parameters of the production control object and start all sections, and determine the initial value of each section. Run time point.
  10. 根据权利要求9所述的一种石膏建材智能生产线联动调整方法,其特征在于:确定每个工段调整运行速度之后每操作一次石膏板材的新时间间隔T2的具体实现方法为:A kind of gypsum building material intelligent production line linkage adjustment method according to claim 9, is characterized in that: the concrete realization method of the new time interval T2 of each operation of gypsum board after each work section adjusts the running speed is as follows:
    结合所述覆膜处理工段和覆膜追剪控制工段的运行速度,以及位于剩余工段上方的所述分段输送系统调整后的运输速度,单独确定对应所述工段的新时间间隔T2'和T2”;The new time intervals T2' and T2 corresponding to the sections are determined separately in combination with the running speed of the lamination processing section and the lamination cutting control section, and the adjusted transport speed of the segmented conveying system located above the remaining sections. ";
    其中所述新时间间隔T2'与所述覆膜处理工段的运行速度以及对应的所述分段输送系统调整后的运输速度之间存在函数关系,所述新时间间隔T2”与所述覆膜追剪控制工段的运行速度以及对应的所述分段输送系统调整后的运输速度之间存在函数关系。There is a functional relationship between the new time interval T2' and the running speed of the lamination processing section and the corresponding adjusted transport speed of the segmented conveying system, and the new time interval T2" is related to the lamination process. There is a functional relationship between the running speed of the flying shear control section and the corresponding adjusted conveying speed of the segmented conveying system.
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