CN209125305U - A kind of indoor hydrant valve body automatic production line - Google Patents
A kind of indoor hydrant valve body automatic production line Download PDFInfo
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- CN209125305U CN209125305U CN201821230497.6U CN201821230497U CN209125305U CN 209125305 U CN209125305 U CN 209125305U CN 201821230497 U CN201821230497 U CN 201821230497U CN 209125305 U CN209125305 U CN 209125305U
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- conveyer belt
- valve body
- robot
- automatic
- production
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Abstract
The utility model discloses a kind of indoor hydrant valve body automatic production lines, including specialized working machine tool of machine, first conveyer belt, truss robot and automatic spraying unit, valve body semi-finished product are placed at the top of first conveyer belt, specialized working machine tool of machine is located at the head end of first conveyer belt, achievable valve body feeding is provided on specialized working machine tool of machine, it carries, the Liang Tai robot of overturning and blanking, truss robot is located at the second station of first conveyer belt, automatic spraying unit is located at the 3rd station of first conveyer belt, the tail end of first conveyer belt is provided with the second conveyer belt, and second the tail end of conveyer belt be provided with SCARA robot and processing platform.The utility model realizes full-automatic production line, improves work efficiency, reduces labor intensity of workers, and annual output solves existing fire hydrant valve production technology complexity up to 600,000, the prior art cannot achieve automated production, cause production efficiency low, the big problem of labor intensity of workers.
Description
Technical field
The present invention relates to field of automation technology more particularly to a kind of indoor hydrant valve body automatic production lines.
Background technique
Indoor fireplug is pipe network in house to delivery of water, with valvular interface, for factory, warehouse, skyscraper,
The interior such as public building and ship fixed fire protection system, is typically mounted in fire-hydrant cabinet, with the equipment such as fire hose and hydraulic giant
It matches.
Indoor fireplug, is the important a part of fire fighting water system, it is mounted in indoor fire-fighting case, general inside nominal diameter
(mm): two kinds of DN50, DN65, nominal operating pressure 1.6MPa, intensity workouts pressure 2.4MPa, Applicable media: clear matter water, foam
Mixed liquor.
Usual indoor fireplug can be divided into plain edition, pressure-reduced and-regulated type, rotary-type etc., its fire-fighting mode is manually to use water
Band connection to bolt mouth is put out a fire, and furthermore in fire-hydrant cabinet there are also fire hydrant button, fire pump can remotely be started to disappearing by pressing this button
Anti- bolt carries out moisturizing.
Existing indoor fireplug needs to carry out milling, tapping, cleaning, drying, spraying and assembly etc. in process of production
Process, complex process, the prior art cannot achieve automated production, cause production efficiency low, and labor intensity of workers is big, for this purpose,
It is proposed that a kind of indoor hydrant valve body automatic production line.
Summary of the invention
Technical problems based on background technology, the invention proposes a kind of indoor hydrant valve body automatic production line, tools
The characteristics of having realization automated production, improving production efficiency, solves existing fire hydrant valve production technology complexity, the prior art
It cannot achieve automated production, cause production efficiency low, the big problem of labor intensity of workers.
The invention provides the following technical scheme: a kind of indoor hydrant valve body automatic production line, including specialized working machine tool of machine,
One conveyer belt, truss robot and automatic spraying unit are placed with valve body semi-finished product at the top of the first conveyer belt, described
Specialized working machine tool of machine is located at the head end of first conveyer belt, be provided on the specialized working machine tool of machine achievable valve body feeding, carrying,
The Liang Tai robot of overturning and blanking, the truss robot are located at the second station of first conveyer belt, the automation spray
The 3rd station that unit is located at first conveyer belt is applied, the tail end of the first conveyer belt is provided with the second conveyer belt, and second is defeated
The tail end of band is sent to be provided with SCARA robot and processing platform, the side of the processing platform is provided with third conveyer belt.
Preferably, the first conveyer belt, the second conveyer belt and third conveyer belt are realized by PLC control program and are conveyed
System and automation equipment coordinate and linkage, and different sensor and control element are configured according to the productive prospecting of each station,
The exception in production equipment detection production process, and timely diagnostic alarms are controlled, to handle in time, prevent from causing further tight
Weight consequence.
The present invention provides a kind of indoor hydrant valve body automatic production lines, using dedicated transport system, dedicated charging equipment,
Dedicated control software, realizes robot automation's production, sets up cleaning using truss robot, it can be achieved that automatic brush antirust paint,
Automatic coating glue, by techniques such as SCARA robot installation valve seats, by adding on-off model on specialized working machine tool of machine,
It is more flexible convenient for control, realize being linked for lathe and robot, robot special fixture can realize automated handling,
Motion process is smooth, clamping is stablized, and is processed by the Liang Ge robot of specialized working machine tool of machine to valve body, is led to after processing is completed
Robot automatic transporting is crossed to first conveyer belt, valve body is delivered to truss robot by first conveyer belt, and truss robot is to valve
Body is cleaned and is dried, and is then delivered to automatic spraying unit by first conveyer belt and is coated antirust paint and sprayed glues,
And valve seat is installed, valve body is then delivered to by SCARA robot by the second conveyer belt, SCARA robot fills valve body
Match and seal, be then carried to third conveyer belt, exported by third conveyer belt, obtain finished product, realizes full-automatic production line,
It improves work efficiency, reduces labor intensity of workers, and annual output solves existing fire hydrant valve production up to 600,000
Complex process, the prior art cannot achieve automated production, cause production efficiency low, the big problem of labor intensity of workers.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention；
Fig. 2 is specialized working machine tool of machine structural schematic diagram of the present invention；
Fig. 3 is truss robot structural schematic diagram of the present invention；
Fig. 4 is automatic spraying cellular construction schematic diagram of the present invention；
Fig. 5 is SCARA robot architecture schematic diagram of the present invention；
Fig. 6 is third conveyer belt structure schematic diagram of the present invention.
In figure: 1 specialized working machine tool of machine, 2 first conveyer belts, 3 truss robots, 4 valve body semi-finished product, 5 automatic spraying lists
Member, 6 second conveyer belts, 7 SCARA robots, 8 processing platforms, 9 third conveyer belts.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Fig. 1-6 is please referred to, the present invention provides a kind of technical solution: a kind of indoor hydrant valve body automatic production line, including it is special
With machining tool 1, first conveyer belt 2, truss robot 3 and automatic spraying unit 5, the top of first conveyer belt 2 is placed with
Valve body semi-finished product 4, specialized working machine tool of machine 1 are located at the head end of first conveyer belt 2, are provided with achievable valve on specialized working machine tool of machine 1
Body feeding, carrying, overturning and the Liang Tai of blanking robot, truss robot 3 are located at the second station of first conveyer belt 2, from
Dynamicization spray unit 5 is located at the 3rd station of first conveyer belt 2, and the tail end of first conveyer belt 2 is provided with the second conveyer belt 6, and
The tail end of second conveyer belt 6 is provided with SCARA robot 7 and processing platform 8, and the side of processing platform 8 is provided with third conveying
Band 9, first conveyer belt 2, the second conveyer belt 6 and third conveyer belt 9 realize transportation system and automation by PLC control program
Equipment coordination and linkage configure different sensor and control element according to the productive prospecting of each station, control production equipment
The exception in production process is detected, and timely diagnostic alarms prevent from causing further serious consequence to handle in time, it is dedicated
Machining tool 1 realizes the operation such as valve body feeding, carrying, overturning, blanking, Jiang Duotai by two robot coordinated cooperations of control
Robot collectively constitutes a multi-agent system, realizes the mutually coordinated of multiple robots and cooperation, completes complexity and makees parallel
Industry task, the robot on specialized working machine tool of machine 1 uses special jig clamping valve, and special jig is soft using 3D
Part design, including pneumatic control design, fixture Design of Mechanical Structure and freedom of motion design, truss robot 3 use three axis
Truss robot, three axis truss robots clean the valve body after processing, valve body are cleaned up, and take out greasy dirt, guarantee
The coating of antirust paint and glue, whole process time-consuming 15s or so, truss robot 3 quickly move, and valve body is immersed in cleaning solution
In move back and forth, wash greasy dirt and chip, most of moisture dried by high speed rotation, guarantees the smooth of the next step
It carries out, automatic spraying unit 5 is before valve body assembly, to the process of valve body spraying antirust paint and glue, comprising: body cavity
Coating antirust paint, the coating of water inlet glue and valve seat are installed automatically, and SCARA robot 7 possesses 3 rotary joints, axis phase
It is mutually parallel, it is planar positioned and is oriented, another joint is linear joint, for completing end piece perpendicular to plane
Movement, the position of wrist reference point is determined by the displacement z of the angular displacement φ 1 of two rotary joints, φ 2 and linear joint,
That is p=f(φ 1, φ 2, z), and SCARA robot 7 uses the motion control framework of dedicated control system or PC machine, to valve body
It assembled, sealed, being carried and taking and placing, the valve body after automatic spraying unit 5 sprays need to guarantee anticorrosion and air-tightness, being led to
It crosses in valve body surfaces externally and internally brush underwater paint, guarantees that rust corrosion does not occur valve body for contact for a long time, guarantees air-tightness, it is water-tight,
Valve seat is installed in water inlet, coating glue ensures air-tightness, using dedicated transport system, dedicated charging equipment, dedicated control
Software, realizes robot automation's production, sets up cleaning using truss robot 3, it can be achieved that automatic brush antirust paint, automatic to coat
Glue installs the techniques such as valve seat by SCARA robot 7, by adding on-off model on specialized working machine tool of machine 1, convenient for control
System, it is more flexible, realize being linked for lathe and robot, robot special fixture can realize automated handling, be moved through
Cheng Liuchang, clamping are stablized, and are processed by the Liang Ge robot of specialized working machine tool of machine 1 to valve body, are passed through machine after processing is completed
Valve body is delivered to truss robot 3 by device people automatic transporting to first conveyer belt 2, first conveyer belt 2, and truss robot 3 is to valve
Body is cleaned and is dried, and is then delivered to automatic spraying unit 5 by first conveyer belt 2 and is coated antirust paint and spraying glue
Water, and valve seat is installed, valve body is then delivered to by SCARA robot 7 by the second conveyer belt 6, SCARA robot 7 is to valve body
It is assembled and is sealed, be then carried to third conveyer belt 9, exported by third conveyer belt 9, obtain finished product, realized full-automatic
Metaplasia producing line, improves work efficiency, and reduces labor intensity of workers, and annual output solves existing fire-fighting up to 600,000
Bolt valve body production technology is complicated, the prior art cannot achieve automated production, cause production efficiency low, and labor intensity of workers is big
Problem.
Production technology: valve body is processed by the Liang Ge robot of specialized working machine tool of machine 1 first, is led to after processing is completed
Robot automatic transporting is crossed to first conveyer belt 2, valve body is delivered to truss robot 3, truss robot 3 by first conveyer belt 2
Valve body is cleaned and is dried, automatic spraying unit 5 is then delivered to by first conveyer belt 2 and coats antirust paint and spraying
Glue, and valve seat is installed, valve body is then delivered to by SCARA robot 7 by the second conveyer belt 6, SCARA robot 7 is to valve
Body is assembled and is sealed, and third conveyer belt 9 is then carried to, and is exported by third conveyer belt 9, and finished product is obtained, and is realized entirely certainly
Dynamic metaplasia producing line, improves work efficiency, reduces labor intensity of workers, and annual output solves existing disappear up to 600,000
Anti- bolt valve body production technology is complicated, and the prior art cannot achieve automated production, cause production efficiency low, labor intensity of workers is big
The problem of.
In the present invention, using dedicated transport system, dedicated charging equipment, dedicated control software realizes robot automation
Production sets up cleaning using truss robot 3, it can be achieved that automatic brush antirust paint, automatic coating glue are pacified by SCARA robot 7
Fill the techniques such as valve seat, it is more flexible convenient for control by adding on-off model on specialized working machine tool of machine 1, realize lathe with
Robot is linked, and robot special fixture can realize automated handling, and motion process is smooth, clamping is stablized, by special
Valve body is processed with the Liang Ge robot of machining tool 1, passes through robot automatic transporting to the first conveying after processing is completed
Valve body is delivered to truss robot 3 by band 2, first conveyer belt 2, and truss robot 3 is cleaned and dried to valve body, then led to
It crosses first conveyer belt 2 and is delivered to automatic spraying unit 5 and coat antirust paint and sprayed glues, and valve seat is installed, then by the
Valve body is delivered to SCARA robot 7 by two conveyer belts 6, and SCARA robot 7 is assembled and sealed to valve body, is then carried to
Third conveyer belt 9 is exported by third conveyer belt 9, obtains finished product, is realized full-automatic production line, is improved work efficiency, drops
Low labor intensity of workers, and annual output is up to 600,000, it is complicated to solve existing fire hydrant valve production technology, the prior art
It cannot achieve automated production, cause production efficiency low, the big problem of labor intensity of workers.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (2)
1. a kind of indoor hydrant valve body automatic production line, including machining tool (1), first conveyer belt (2), truss robot (3)
With automatic spraying unit (5), it is characterised in that: be placed with valve body semi-finished product (4), institute at the top of the first conveyer belt (2)
The head end that machining tool (1) is located at first conveyer belt (2) is stated, achievable valve body feeding is provided on the machining tool (1), is removed
It transports, the Liang Tai robot of overturning and blanking, the truss robot (3) is located at the second station of first conveyer belt (2), described
Automatic spraying unit (5) is located at the 3rd station of first conveyer belt (2), and the tail end of the first conveyer belt (2) is provided with
Two conveyer belts (6), and the tail end of the second conveyer belt (6) is provided with SCARA robot (7) and processing platform (8), the processing is flat
The side of platform (8) is provided with third conveyer belt (9).
2. a kind of indoor hydrant valve body automatic production line according to claim 1, it is characterised in that: the first conveyer belt
(2), the second conveyer belt (6) and third conveyer belt (9) realize that transportation system and automation equipment are coordinated by PLC control program
And linkage, different sensor and control element, control production equipment detection production are configured according to the productive prospecting of each station
Exception in the process, and timely diagnostic alarms.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821230497.6U CN209125305U (en) | 2018-08-01 | 2018-08-01 | A kind of indoor hydrant valve body automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821230497.6U CN209125305U (en) | 2018-08-01 | 2018-08-01 | A kind of indoor hydrant valve body automatic production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209125305U true CN209125305U (en) | 2019-07-19 |
Family
ID=67226785
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821230497.6U Expired - Fee Related CN209125305U (en) | 2018-08-01 | 2018-08-01 | A kind of indoor hydrant valve body automatic production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209125305U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111350874A (en) * | 2020-04-08 | 2020-06-30 | 江阴和港机械有限公司 | Method of assembling a hydrant valve stem assembly |
| CN113093668A (en) * | 2021-03-24 | 2021-07-09 | 中建材创新科技研究院有限公司 | Linkage adjustment method for intelligent production line of gypsum building materials |
-
2018
- 2018-08-01 CN CN201821230497.6U patent/CN209125305U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111350874A (en) * | 2020-04-08 | 2020-06-30 | 江阴和港机械有限公司 | Method of assembling a hydrant valve stem assembly |
| CN113093668A (en) * | 2021-03-24 | 2021-07-09 | 中建材创新科技研究院有限公司 | Linkage adjustment method for intelligent production line of gypsum building materials |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190719 Termination date: 20210801 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |