WO2022199075A1 - Thin specification nm450 steel plate and manufacturing method therefor - Google Patents

Thin specification nm450 steel plate and manufacturing method therefor Download PDF

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Publication number
WO2022199075A1
WO2022199075A1 PCT/CN2021/131740 CN2021131740W WO2022199075A1 WO 2022199075 A1 WO2022199075 A1 WO 2022199075A1 CN 2021131740 W CN2021131740 W CN 2021131740W WO 2022199075 A1 WO2022199075 A1 WO 2022199075A1
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Prior art keywords
steel plate
rolling
thickness
composite
continuous casting
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PCT/CN2021/131740
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French (fr)
Chinese (zh)
Inventor
黄军
罗元东
白云
李经涛
许晓红
林涛
吴建鹏
李晨潇
侯美伶
訾先鹏
周佩蓉
许海龙
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江阴兴澄特种钢铁有限公司
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Priority to CA3194610A priority Critical patent/CA3194610A1/en
Publication of WO2022199075A1 publication Critical patent/WO2022199075A1/en

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0205Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0221Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
    • C21D8/0226Hot rolling
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0247Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/04Making ferrous alloys by melting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/44Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/54Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron

Definitions

  • the invention relates to a thin gauge NM450 steel plate and a manufacturing method thereof. It belongs to the field of special steel smelting technology.
  • low alloy wear-resistant steel plate As a steel material with high wear resistance, low alloy wear-resistant steel plate has been widely used in mining, railway and metallurgy and other harsh environments. In addition to wear resistance, it also has high strength and good toughness. , strong weldability and so on. At present, the low-alloy wear-resistant steel plates produced in China are mainly concentrated in NM500 and below grades, of which the use of NM450 steel plates occupies a considerable market share.
  • NM450 steel plate The main thickness of NM450 steel plate is concentrated below 50mm, especially the thickness of 8-30mm, and the thickness of some mechanical equipment is as thin as 4mm.
  • the thinnest limit thickness produced by the steel plate manufacturers at home and abroad is generally 6mm.
  • 6mm steel plates are only rolled by rolling mills with furnace coil equipment.
  • the coiling furnaces at both ends of the rolling mill can keep the steel plate warm and even heat it to ensure the rolling temperature, and the thinnest thickness of the rolling mill without such equipment is only about 8mm.
  • the slab cools down rapidly and the rolling torque force is too large. It affects the life of the equipment, and the rolled steel plate has a poor shape, and the thickness precision control is difficult, especially for high-strength steel plates.
  • Chinese Patent Publication No. CN1121444A discloses a new process for the production of multi-stand tandem-rolled thin slabs.
  • the multi-stand single-roll rolling mills are arranged in tandem, and the thin slabs are heated and then enter the first stand rolling mill for single-piece rolling.
  • the second rolling mill performs two-in-one rolling
  • the third rolling mill performs four-in-one rolling.
  • the temperature of each stand is controlled during the rolling process, and the temperature of the third and fourth stands is controlled at 400-500 ° C. This method is to stack the semi-finished products during the rolling process and roll them together, which is only suitable for materials with a small single weight. Production.
  • the technical problem to be solved by the present invention is to provide a 4-8mm thick NM450 wide plate and its manufacturing method for the above-mentioned prior art, the maximum width reaches 3200mm, not only the product width exceeds the conventional width of the hot continuous rolling sheet, but also solves some problems.
  • the wide and thick plate enterprises without rolling equipment cannot produce such steel plates, so as to improve the product supply specifications and improve the market competitiveness.
  • the technical solution adopted by the present invention to solve the above problems is: a 4-8mm thin NM450 steel plate, the chemical composition of the steel plate is C: 0.15-0.30, Si: 0.25-0.45, Mn: 0.80- 1.20, Cr: 0.20-0.60, Mo: 0.10-0.50, Ni: 0.10-0.50, Al: 0.02-0.08, B: 0.0010-0.0030, P ⁇ 0.020, S ⁇ 0.010, the rest are Fe and inevitable impurities.
  • the carbon equivalent of the final steel sheet product is not more than 0.52%.
  • the present invention also provides a method for manufacturing the above-mentioned thin NM450 steel plate.
  • the main steps of the manufacturing method are: formulating a low-carbon equivalent chemical composition for a 4-8mm thin steel plate, and obtaining a 150-400mm steel plate through steelmaking, refining and vacuum continuous casting Thick continuous casting slabs; blanks of the same size or intermediate blanks that are rolled to a certain thickness are composite welded around, and the middle is kept in a non-vacuum state; the composite blanks are heated and rolled to the target thickness, and the rolled steel plate Because the middle non-vacuum state is not rolled and welded, the four sides of the welding can be divided into two steel plates after cutting off the four sides; after the rolled steel plate is cut into four sides, the single steel plate is heat-treated (the steel plate with a thickness of 4-5mm can be heat-treated and then split.
  • the final delivery state of the steel plate produced by this manufacturing method is Q+T, the thickness of the finished product is 4-8mm, and the maximum width of the steel plate is 3200mm, and its product performance and appearance quality meet the requirements of GB/T 24186-2009.
  • the manufacturing method specifically includes the following steps:
  • Prefabricated intermediate slabs the production of 4-5mm thick steel plates requires composite rolling with thinner prefabricated intermediate slabs.
  • the prefabricated intermediate slabs are heated to about 1220°C by 150-400mm continuous casting slabs for rolling, and the thickness of the prefabricated intermediate slabs is controlled at 60-100mm.
  • 150mm thick slabs can be used for direct composite rolling, and there is no need to roll them into prefabricated intermediate slabs and then composite them.
  • the width of the finished steel plate exceeds the width of the continuous casting slab, the billet needs to be rolled and widened to a prefabricated intermediate slab larger than the width of the finished product, and the maximum width of the prefabricated intermediate slab is not greater than 3400mm.
  • the appearance quality of continuous casting slabs or prefabricated intermediate slabs shall be inspected according to YB/T 2012, and the billets with qualified appearance shall be cut into sections according to the size requirements of the production plan.
  • the welding width from the edge of the billet is controlled at 50-80mm. On the one hand, it ensures that the billet cannot be delaminated around during rolling, and on the other hand, the yield of the steel plate needs to be considered.
  • the low temperature section is heated to 850 ⁇ 20°C at a rate of 60-100°C/h, and the temperature is kept for 2-3 hours; 3h; in the high temperature section, the temperature is raised to 1200-1250°C at a rate of not more than 100°C/h, and the temperature is kept for 5-9 hours.
  • Appropriately reducing the heating rate of the high temperature section and prolonging the holding time after reaching the temperature is beneficial to the bonding of metals in the welding area.
  • the 4-5mm thick composite steel plate is quenched by a quenching machine. After quenching, the four sides of the composite steel plate are cut off and the upper and lower plates are separated to obtain two steel plates with the same thickness; Due to the limitation of hardenability, it is necessary to cut off the four sides of the composite steel plate and separate the upper and lower plates for single steel plate quenching treatment.
  • the quenching process of the steel plate is: the heating temperature is 900-940°C, the holding time is (20-25)min+3min/mm ⁇ the thickness of the steel plate (the composite steel plate is calculated according to the total thickness of the upper and lower plates), and it is water-cooled after being released.
  • Tempering using a continuous furnace to temper the steel plate at low temperature, tempering process: heating temperature 180-220 °C, holding time 1-2 hours, air cooling after release.
  • the curved steel plate can be subjected to strong straightening treatment with temperature after being released from the furnace, so that the unevenness of the steel plate is not more than 5mm/m.
  • the finished NM450 steel plate is inspected for appearance and quality according to GB/T 24186-2009, and samples are taken for various performance inspections, and the judgment is made according to the requirements of GB/T 24186-2009.
  • the invention provides a 4-8mm NM450 wide plate manufacturing method, the maximum width reaches 3200mm, not only the product width exceeds the conventional width of hot continuous rolling sheet, but also solves the problem that some wide and thick plate enterprises without rolling equipment cannot produce such steel sheet problems, improve product supply specifications, and improve market competitiveness.
  • the thickness of the thin NM450 wide plate involved in this embodiment is 4mm and the width is 3200mm, and its chemical composition in terms of mass percentage is: C: 0.20, Si: 0.35, Mn: 1.10, Cr: 0.30, Mo: 0.20, Ni: 0.20 , Al: 0.03, B: 0.0020, P: 0.005, S: 0.002, the rest are Fe and inevitable impurities, and the carbon equivalent is 0.50%.
  • the five harmful elements in the steel are strictly controlled in the steelmaking process, among which N is not more than 25ppm, O is not more than 8ppm, and H is not more than 1.2ppm.
  • the refining and degassing processes need to be treated with calcium to control the size and composition of inclusions.
  • Continuous casting The molten steel is continuously cast into a slab with a thickness of 300mm and a width of 2500mm by a straight arc continuous casting machine.
  • Rolling and compounding of prefabricated intermediate slabs After heating, the continuous casting slabs are first widened and rolled to 3350mm, and then longitudinally rolled to 65mm. the straightness. Cut out two prefabricated intermediate slabs of the same size from the hot-rolled steel plate for surface milling, and then carry out composite welding around them, without vacuum in the middle. The composite welding position is within 50-80mm from the edge of the blank, and the thickness of the composite blank is 124 mm. ⁇ 2mm.
  • Composite billet heating and rolling The composite billet is heated in stages, the low temperature section is heated to 850 ⁇ 20°C at a rate of 70°C/h, and kept for 2 hours; the medium temperature section is heated to 1000 ⁇ 20°C at a rate of 100°C/h, and kept for 2 hours; In the high temperature section, the temperature was raised to 1220 ⁇ 20°C at a rate of 80°C/h, and the temperature was maintained for 5.5 hours.
  • the rolled steel plate is cooled by the cooling bed after passing through the hot leveling machine, and there is no obvious buckling.
  • the thickness of the clad steel plate after rolling is 8.2mm
  • Heat treatment heat the composite steel plate to 920°C in a continuous furnace, and keep it for 48 minutes, and then enter the quenching machine for water cooling. After the steel plate is cooled, the four-sided welding area is cut off and the upper and lower plates are separated to obtain a quenched steel plate with a width of 3200mm; the continuous furnace is used to quench the steel plate Tempering heat treatment is carried out in time, the steel plate is heated to 200°C and kept for 1 hour before being released from the furnace, and the steel plate is subjected to strong straightening treatment to obtain an NM450 sheet with an unevenness not greater than 5mm/m.
  • the 4mm thick, 3200mm wide NM450 steel plate obtained through the above manufacturing process has good shape and uniform hardness, and its main properties are shown in Table 1.
  • the thickness of the thin NM450 wide plate involved in this embodiment is 6mm and the width is 2500mm.
  • the five harmful elements in the steel are strictly controlled in the steelmaking process, among which N is not more than 25ppm, O is not more than 8ppm, and H is not more than 1.2ppm.
  • the refining and degassing processes need to be treated with calcium to control the size and composition of inclusions.
  • Continuous casting The molten steel is continuously cast into a slab with a thickness of 150mm and a width of 2600mm by a straight arc continuous casting machine.
  • Billet compounding The surface of two continuous casting slabs with the same size is milled, and then compound welding is performed around them, without vacuum in the middle.
  • the compound welding position is within 50-80mm from the edge of the billet, and the thickness of the compounded billet is 294 ⁇ 2mm. .
  • Composite billet heating and rolling The composite billet is heated in stages, the low temperature section is heated to 850 ⁇ 20 °C at a rate of 70 °C/h, and kept for 3 hours; the medium temperature section is heated to 1000 ⁇ 20 °C at a speed of 100 °C/h, and kept for 3 hours; In the high temperature section, the temperature was raised to 1220 ⁇ 20°C at a rate of 80°C/h, and the temperature was kept for 9 hours.
  • the rolling of the composite billet there is no widening rolling, all longitudinal rolling, and a total of 14 passes, of which the reductions of the first two passes are 5mm and 8mm, and the reductions of the 5th, 6th, and 7th passes are 50mm respectively. , 50mm and 45mm, the rolled steel plate is cooled by the cooling bed after the hot leveling machine, and there is no obvious buckling.
  • the thickness of the clad steel plate after rolling is 12.3mm
  • Heat treatment Before the heat treatment of the clad steel plate, the welding area on the four sides is cut off, and the upper and lower plates are separated to obtain a hot-rolled steel plate with a width of 2500mm.
  • the split steel plate is heated to 920°C in a continuous furnace, and kept for 40 minutes before entering the quenching machine for water cooling; the quenched steel plate is tempered and heat treated in a continuous furnace in time, and the steel plate is heated to 190°C and kept for 1.2 hours before being released from the furnace, and the steel plate is heated with temperature.
  • NM450 sheet with unevenness not more than 5mm/m is obtained.
  • the 6mm thick, 2500mm wide NM450 steel plate obtained through the above manufacturing process has a good shape and uniform hardness, and its main properties are shown in Table 1.
  • the thickness of the thin NM450 wide plate involved in this embodiment is 8mm and the width is 3000mm, and its chemical composition in terms of mass percentage is: C: 0.21, Si: 0.25, Mn: 1.11, Cr: 0.25, Mo: 0.23, Ni: 0.17 , Al: 0.03, B: 0.0016, P: 0.005, S: 0.003, the rest are Fe and inevitable impurities, and the carbon equivalent is 0.50%.
  • the five harmful elements in the steel are strictly controlled in the steelmaking process, among which N is not more than 25ppm, O is not more than 8ppm, and H is not more than 1.2ppm.
  • the refining and degassing processes need to be treated with calcium to control the size and composition of inclusions.
  • Continuous casting The molten steel is continuously cast into a slab with a thickness of 370mm and a width of 2200mm by a straight arc continuous casting machine.
  • Rolling and compounding of prefabricated intermediate slabs After heating, the continuous casting slabs are first widened and rolled to 3150mm, and then longitudinally rolled to 80mm. the straightness. Cut out two prefabricated intermediate slabs of the same size from the hot-rolled steel plate for surface milling, and then carry out compound welding around them without vacuum in the middle. The compound welding position is within 50-80mm from the edge of the blank, and the thickness of the compounded blank is 154 mm. ⁇ 2mm.
  • Composite billet heating and rolling The composite billet is heated in stages, the low temperature section is heated to 850 ⁇ 20°C at a rate of 70°C/h, and the temperature is kept for 2.5 hours; ; In the high temperature section, the temperature is raised to 1220 ⁇ 20°C at a rate of 85°C/h, and the temperature is kept for 6.5 hours. There is no widening rolling during the rolling process of the composite billet, all longitudinal rolling, and a total of 12 passes, of which the reductions of the first two passes are 5mm and 8mm, and the reductions of the 5th and 6th passes are 50mm and 45mm respectively. , The rolled steel plate is cooled by the cooling bed after the hot leveling machine, and there is no obvious buckling. The thickness of the clad steel sheet after rolling was 16.3 mm.
  • Heat treatment Before the heat treatment of the clad steel plate, the welding area on the four sides is cut off, and the upper and lower plates are separated to obtain a hot-rolled steel plate with a width of 3000mm.
  • the split steel plate was heated to 910°C in a continuous furnace, and kept for 46 minutes before entering the quenching machine for water cooling; the quenched steel plate was promptly tempered and heat-treated in a continuous furnace, and the steel plate was heated to 200°C and kept for 1.5 hours before being released from the furnace. After strong straightening treatment, NM450 sheet with unevenness not more than 5mm/m is obtained.
  • the present invention also includes other embodiments, and all technical solutions formed by equivalent transformation or equivalent replacement shall fall within the protection scope of the claims of the present invention.

Abstract

The present invention relates to a thin specification NM450 steel plate, chemical components of said steel plate, in percentage by weight, being: C: 0.15-0.30, Si: 0.25-0.45, Mn: 0.80-1.20, Cr: 0.20-0.60, Mo: 0.10-0.50, Ni: 0.10-0.50, Al: 0.02-0.08, B: 0.0010-0.0030, P ≤ 0.020, S ≤ 0.010, and the remainder being Fe and unavoidable impurities. The main route of a process is: steel-making → continuous casting → slab compositing or pre-fabricated intermediate slab compositing → rolling → quenching (determining whether to quench after separation according to steel plate thickness) → tempering → finishing → inspecting → warehousing. The thickness of a steel plate made by the present invention is 4-8 mm, the maximum width of a steel plate reaches 3200 mm, and the present invention effectively solves the problems of a hot continuously rolled thin plate having a small width and a portion of wide and thick plate companies lacking coiling and rolling equipment being unable to produce this type of thin steel plate.

Description

一种薄规格NM450钢板及其制造方法A kind of thin gauge NM450 steel plate and its manufacturing method 技术领域technical field
本发明涉及一种薄规格NM450钢板及其制造方法。属于特种钢铁冶炼技术领域。The invention relates to a thin gauge NM450 steel plate and a manufacturing method thereof. It belongs to the field of special steel smelting technology.
背景技术Background technique
低合金耐磨钢板作为一种抗耐磨性能较高的钢铁材料,目前已经被广泛应用于矿山、铁路和冶金等环境恶劣的工作场合,其除了耐磨性能外,还具有强度高、韧性好、可焊接性强等特点。目前国内生产的低合金耐磨钢板主要集中在NM500及以下级别,其中NM450钢板使用量占据相当大的市场份额。As a steel material with high wear resistance, low alloy wear-resistant steel plate has been widely used in mining, railway and metallurgy and other harsh environments. In addition to wear resistance, it also has high strength and good toughness. , strong weldability and so on. At present, the low-alloy wear-resistant steel plates produced in China are mainly concentrated in NM500 and below grades, of which the use of NM450 steel plates occupies a considerable market share.
NM450钢板的主要使用厚度集中在50mm以下,尤其以8-30mm的厚度居多,部分机械设备的使用厚度最薄达到4mm。The main thickness of NM450 steel plate is concentrated below 50mm, especially the thickness of 8-30mm, and the thickness of some mechanical equipment is as thin as 4mm.
当前,国内外的宽厚板企业,除了拥有连轧设备的钢企外,普遍钢板生产企业生产的最薄极限厚度为6mm,然而即使是6mm的钢板也仅仅是带有炉卷设备的轧机轧制,因为轧机两头的卷曲炉可以对钢板进行保温甚至加热,保证轧钢温度,而没有这类设备的轧机最薄厚度只有8mm左右,当厚度进一步降低时,板坯降温迅速,轧制扭矩力过大影响设备寿命,且轧制的钢板板型较差,厚度精度控制困难,特别是高强度钢板。At present, in addition to the steel companies with continuous rolling equipment, the thinnest limit thickness produced by the steel plate manufacturers at home and abroad is generally 6mm. However, even 6mm steel plates are only rolled by rolling mills with furnace coil equipment. , because the coiling furnaces at both ends of the rolling mill can keep the steel plate warm and even heat it to ensure the rolling temperature, and the thinnest thickness of the rolling mill without such equipment is only about 8mm. When the thickness is further reduced, the slab cools down rapidly and the rolling torque force is too large. It affects the life of the equipment, and the rolled steel plate has a poor shape, and the thickness precision control is difficult, especially for high-strength steel plates.
中国专利公开号CN1121444A公开了一种多机架串列式叠轧薄板生产新工艺,其将多架单辊轧机作串列式布置,薄板坯通过加热后进入第一架轧机进行单片轧制,第二架轧机进行二合一轧制,第三架轧机进行四合一轧制。各机架轧制过程进行温度控制,第三、四机架控制温度在400-500℃.该方法是通过轧制过程中的半成品进行叠放在一起轧制,只适合单重较小的材料生产。Chinese Patent Publication No. CN1121444A discloses a new process for the production of multi-stand tandem-rolled thin slabs. The multi-stand single-roll rolling mills are arranged in tandem, and the thin slabs are heated and then enter the first stand rolling mill for single-piece rolling. , the second rolling mill performs two-in-one rolling, and the third rolling mill performs four-in-one rolling. The temperature of each stand is controlled during the rolling process, and the temperature of the third and fourth stands is controlled at 400-500 ° C. This method is to stack the semi-finished products during the rolling process and roll them together, which is only suitable for materials with a small single weight. Production.
中国专利公开号为CN101439348A“一种生产特厚板的生产工艺”以及CN101590596A“一种累计叠轧焊生产制造特厚板坯的方法”等专利都提到了组板方式,即采用两块及以上的连铸坯进行共同轧制。但其均为通过轧制过程中使原有的两块以上材料进行焊合到一起,实现厚规格钢板的生产。The Chinese Patent Publication Nos. CN101439348A "a production process for producing extra-thick slabs" and CN101590596A "a method for producing extra-thick slabs by cumulative stacking and welding" all refer to the method of plate grouping, that is, the use of two or more pieces The continuous casting slabs are jointly rolled. However, they are all made by welding two or more original materials together during the rolling process to realize the production of thick-gauge steel plates.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是针对上述现有技术提供一种4-8mm厚度NM450宽板及其制造方法,最大宽度达到3200mm,不仅产品宽度超过热连轧薄板的常规宽度,而且也解决了部分无卷轧设备宽厚板企业不能生产此类钢板薄板的难题,完善产品供货规格,提高市场竞争力。The technical problem to be solved by the present invention is to provide a 4-8mm thick NM450 wide plate and its manufacturing method for the above-mentioned prior art, the maximum width reaches 3200mm, not only the product width exceeds the conventional width of the hot continuous rolling sheet, but also solves some problems. There is a problem that the wide and thick plate enterprises without rolling equipment cannot produce such steel plates, so as to improve the product supply specifications and improve the market competitiveness.
本发明解决上述问题所采用的技术方案为:一种4-8mm厚度薄规格NM450钢板,所述钢板的化学成分按重量百分比计为C:0.15~0.30,Si:0.25~0.45,Mn:0.80~1.20,Cr:0.20~0.60,Mo:0.10~0.50,Ni:0.10~0.50,Al:0.02~0.08,B:0.0010-0.0030,P≤0.020,S≤0.010,其余为Fe和不可避免的杂质。最终钢板成品的碳当量不大于0.52%。The technical solution adopted by the present invention to solve the above problems is: a 4-8mm thin NM450 steel plate, the chemical composition of the steel plate is C: 0.15-0.30, Si: 0.25-0.45, Mn: 0.80- 1.20, Cr: 0.20-0.60, Mo: 0.10-0.50, Ni: 0.10-0.50, Al: 0.02-0.08, B: 0.0010-0.0030, P≤0.020, S≤0.010, the rest are Fe and inevitable impurities. The carbon equivalent of the final steel sheet product is not more than 0.52%.
本发明还提供了一种制造上述薄规格NM450钢板的方法,该制造方法主要工序为:针对4-8mm薄钢板制定低碳当量化学成分,并通过炼钢、精炼以及真空连铸得到150-400mm厚的连铸板坯;将尺寸相同的坯料或者开坯轧制到一定厚度后的中间坯料四周复合焊接,中间保持非真空状态;复合的坯料加热后轧制到目标厚度,轧制后的钢板因中间非真空状态未轧制焊合,四边焊接处切除后可以分为两块钢板;轧制钢板切四边拆分后对单张钢板进行热处理(4-5mm厚度的钢板可以热处理后再拆分),平直度较差的钢板在淬火前需要进行矫直。该制造方法生产的钢板最终交货态为Q+T、成品厚度4-8mm,钢板最大宽度3200mm,其产品性能和外观质量满足GB/T 24186-2009要求。The present invention also provides a method for manufacturing the above-mentioned thin NM450 steel plate. The main steps of the manufacturing method are: formulating a low-carbon equivalent chemical composition for a 4-8mm thin steel plate, and obtaining a 150-400mm steel plate through steelmaking, refining and vacuum continuous casting Thick continuous casting slabs; blanks of the same size or intermediate blanks that are rolled to a certain thickness are composite welded around, and the middle is kept in a non-vacuum state; the composite blanks are heated and rolled to the target thickness, and the rolled steel plate Because the middle non-vacuum state is not rolled and welded, the four sides of the welding can be divided into two steel plates after cutting off the four sides; after the rolled steel plate is cut into four sides, the single steel plate is heat-treated (the steel plate with a thickness of 4-5mm can be heat-treated and then split. ), steel plates with poor flatness need to be straightened before quenching. The final delivery state of the steel plate produced by this manufacturing method is Q+T, the thickness of the finished product is 4-8mm, and the maximum width of the steel plate is 3200mm, and its product performance and appearance quality meet the requirements of GB/T 24186-2009.
所述制造方法具体包括以下步骤:The manufacturing method specifically includes the following steps:
一、坯料准备1. Blank preparation
(1)炼钢,精准控制钢中合金元素,保证不同炉次之间的碳当量偏差不大于0.02%,精确控制成分有助于大批量钢板性能的稳定;LF炉精炼充分脱氧脱硫;RH极限真空时间保证在20min以上,降低钢中H、N含量;进行钙处理操作,促进夹杂物变性上浮;(1) Steelmaking, precise control of alloying elements in steel to ensure that the carbon equivalent deviation between different heats is not greater than 0.02%, and precise control of composition helps to stabilize the performance of large-scale steel plates; LF furnace refining is fully deoxidized and desulfurized; RH limit The vacuum time is guaranteed to be more than 20min to reduce the content of H and N in the steel; the calcium treatment operation is carried out to promote the denaturation and floating of inclusions;
(2)连铸板坯,以直弧连铸机连铸150-400mm厚板坯,利用中间包感应加热技术实现低过热度、恒拉速操作,并采用氩气保护、动态轻压下等技术实现优质连铸板坯的生产,铸坯低倍质量满足:中心偏析不大于C类1.0级;中心疏松不大于1.0级;无其他三角区裂纹等缺陷。(2) Continuous casting of slabs, continuous casting of 150-400mm thick slabs with a direct arc continuous casting machine, using tundish induction heating technology to achieve low superheat and constant pulling speed operation, and using argon gas protection, dynamic light reduction, etc. The technology realizes the production of high-quality continuous casting slabs, and the low-magnification quality of the slabs satisfies: the center segregation is not greater than Class C 1.0; the center porosity is not greater than 1.0; there are no other defects such as triangular cracks.
(3)预制中间板坯,4-5mm厚度钢板的生产需要利用厚度较薄的预制中间板坯复 合轧制。预制中间坯料利用150-400mm的连铸板坯加热至1220℃左右进行轧制,预制中间板坯的厚度控制在60-100mm。对于厚度>5-8mm的钢板可以利用150mm厚的板坯直接复合轧制,不需要轧制成预制中间板坯后复合。当成品钢板宽度超过连铸板坯宽度时,均需要对坯料轧制并展宽至大于成品宽度的预制中间板坯,预制中间板坯的最大宽度不大于3400mm。(3) Prefabricated intermediate slabs, the production of 4-5mm thick steel plates requires composite rolling with thinner prefabricated intermediate slabs. The prefabricated intermediate slabs are heated to about 1220°C by 150-400mm continuous casting slabs for rolling, and the thickness of the prefabricated intermediate slabs is controlled at 60-100mm. For steel plates with a thickness of >5-8mm, 150mm thick slabs can be used for direct composite rolling, and there is no need to roll them into prefabricated intermediate slabs and then composite them. When the width of the finished steel plate exceeds the width of the continuous casting slab, the billet needs to be rolled and widened to a prefabricated intermediate slab larger than the width of the finished product, and the maximum width of the prefabricated intermediate slab is not greater than 3400mm.
二、坯料精整与复合2. Billet finishing and compounding
对连铸板坯或预制中间板坯外观质量按照YB/T 2012进行检验,按照生产计划尺寸要求将外观质量合格的坯料切割分段,将尺寸一致的两块坯料表面铣磨后进行四周焊接、中间非真空处理,距离坯料边部的焊接宽度控制在50-80mm,一方面保证坯料轧制时不能四周分层,另一方面需考虑钢板的成材率。The appearance quality of continuous casting slabs or prefabricated intermediate slabs shall be inspected according to YB/T 2012, and the billets with qualified appearance shall be cut into sections according to the size requirements of the production plan. In the middle of non-vacuum treatment, the welding width from the edge of the billet is controlled at 50-80mm. On the one hand, it ensures that the billet cannot be delaminated around during rolling, and on the other hand, the yield of the steel plate needs to be considered.
三、复合坯料加热与轧制3. Heating and rolling of composite billets
(1)复合坯料加热,低温段以60-100℃/h速度升温至850±20℃,保温2-3小时;中温段以不大于120℃/h速度升温至1000±20℃,保温2-3h;高温段以不大于100℃/h速度,升温至1200-1250℃,保温5-9小时。适当降低高温段的加热速率并延长其到温后的保温时间有利于焊接区域的金属的粘合。(1) Heating the composite billet, the low temperature section is heated to 850±20°C at a rate of 60-100°C/h, and the temperature is kept for 2-3 hours; 3h; in the high temperature section, the temperature is raised to 1200-1250°C at a rate of not more than 100°C/h, and the temperature is kept for 5-9 hours. Appropriately reducing the heating rate of the high temperature section and prolonging the holding time after reaching the temperature is beneficial to the bonding of metals in the welding area.
(2)复合坯料轧制,在宽厚板轧机上,轧制10-15道次,轧至成品单张钢板目标厚度的两倍,复合钢板厚度公差控制在0-0.6mm。轧制过程中无展宽轧制,全部纵轧。在前2道次轧制时采用小压下量,中间道次中有2-3道次压下量30-50mm,实现焊接区域的焊合。钢板经热矫直机后至冷床冷却,钢板冷却至300℃左右时如果有瓢曲,可以至冷矫直机上矫直处理。(2) Rolling of the composite billet, on the wide and thick plate rolling mill, rolling 10-15 passes, rolling to twice the target thickness of the finished single steel plate, and the thickness tolerance of the composite steel plate is controlled at 0-0.6mm. There is no widening rolling during the rolling process, and all longitudinal rolling is performed. In the first 2 passes of rolling, a small reduction is used, and in the middle passes, the reduction is 30-50 mm in 2-3 passes to realize the welding of the welding area. After the steel plate is cooled by the hot leveling machine, it is cooled on the cooling bed. When the steel plate is cooled to about 300 ℃, if there is a buckling, it can be straightened on the cold leveling machine.
四、钢板热处理4. Heat treatment of steel plate
(1)淬火,将4-5mm厚的复合钢板利用淬火机进行淬火处理,淬火后将复合钢板四边切除并将上下板分开得到两种厚度一致的钢板;厚度>5-8mm的复合钢板由于材料淬透性的限制,需要将复合钢板四边切除并将上下板分开后进行单张钢板淬火处理。钢板的淬火工艺为:加热温度900-940℃,保温时间(20-25)min+3min/mm×钢板厚度(复合钢板按照上下板的总厚度计算),出炉后水冷。(1) Quenching, the 4-5mm thick composite steel plate is quenched by a quenching machine. After quenching, the four sides of the composite steel plate are cut off and the upper and lower plates are separated to obtain two steel plates with the same thickness; Due to the limitation of hardenability, it is necessary to cut off the four sides of the composite steel plate and separate the upper and lower plates for single steel plate quenching treatment. The quenching process of the steel plate is: the heating temperature is 900-940℃, the holding time is (20-25)min+3min/mm×the thickness of the steel plate (the composite steel plate is calculated according to the total thickness of the upper and lower plates), and it is water-cooled after being released.
(2)回火,利用连续炉对钢板进行低温回火出炉,回火工艺:加热温度180-220℃,保温时间1-2小时,出炉后空冷。瓢曲钢板可在出炉后带温进行强力矫直处理,实现钢板不平度不大于5mm/m。(2) Tempering, using a continuous furnace to temper the steel plate at low temperature, tempering process: heating temperature 180-220 ℃, holding time 1-2 hours, air cooling after release. The curved steel plate can be subjected to strong straightening treatment with temperature after being released from the furnace, so that the unevenness of the steel plate is not more than 5mm/m.
五、检查与检验5. Inspection and inspection
将精整的NM450钢板按照GB/T 24186-2009进行外观质量检查,并取样进行各项性能检验,按照GB/T 24186-2009要求进行判定。The finished NM450 steel plate is inspected for appearance and quality according to GB/T 24186-2009, and samples are taken for various performance inspections, and the judgment is made according to the requirements of GB/T 24186-2009.
与现有技术相比,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:
本发明提供一种4-8mm的NM450宽板制造方法,最大宽度达到3200mm,不仅产品宽度超过热连轧薄板的常规宽度,而且也解决了部分无卷轧设备宽厚板企业不能生产此类钢板薄板的难题,完善产品供货规格,提高市场竞争力。The invention provides a 4-8mm NM450 wide plate manufacturing method, the maximum width reaches 3200mm, not only the product width exceeds the conventional width of hot continuous rolling sheet, but also solves the problem that some wide and thick plate enterprises without rolling equipment cannot produce such steel sheet problems, improve product supply specifications, and improve market competitiveness.
具体实施方式Detailed ways
以下结合实施例及对比例对本发明作进一步详细描述。The present invention will be described in further detail below in conjunction with examples and comparative examples.
实施例1Example 1
本实施例涉及的薄规格NM450宽板厚度为4mm,宽度为3200mm,其化学成分按照质量百分比计为:C:0.20,Si:0.35,Mn:1.10,Cr:0.30,Mo:0.20,Ni:0.20,Al:0.03,B:0.0020,P:0.005,S:0.002,其余为Fe和不可避免的杂质,碳当量为0.50%。The thickness of the thin NM450 wide plate involved in this embodiment is 4mm and the width is 3200mm, and its chemical composition in terms of mass percentage is: C: 0.20, Si: 0.35, Mn: 1.10, Cr: 0.30, Mo: 0.20, Ni: 0.20 , Al: 0.03, B: 0.0020, P: 0.005, S: 0.002, the rest are Fe and inevitable impurities, and the carbon equivalent is 0.50%.
该钢板的制造工艺如下:The manufacturing process of this steel plate is as follows:
炼钢→连铸→预制中间板坯→复合→轧制→淬火→上下板切分→回火→精整→检验→入库。Steel making → continuous casting → prefabricated intermediate slab → compounding → rolling → quenching → upper and lower plate cutting → tempering → finishing → inspection → storage.
主要工序的具体操作如下:The specific operations of the main process are as follows:
炼钢:炼钢过程严格控制钢中五大有害元素,其中N不大于25ppm,O不大于8ppm,H不大于1.2ppm,精炼以及脱气工序需要进行钙处理,控制夹杂物的尺寸及组成.Steelmaking: The five harmful elements in the steel are strictly controlled in the steelmaking process, among which N is not more than 25ppm, O is not more than 8ppm, and H is not more than 1.2ppm. The refining and degassing processes need to be treated with calcium to control the size and composition of inclusions.
连铸:钢水经直弧连铸机连铸成厚度300mm,宽度2500mm连铸板坯,板坯低倍为:中心偏析C类1.0级;中心疏松0.5级;无其他三角区裂纹等缺陷。Continuous casting: The molten steel is continuously cast into a slab with a thickness of 300mm and a width of 2500mm by a straight arc continuous casting machine.
预制中间板坯轧制及复合:将连铸板坯加热后先展宽轧制至3350mm,再纵轧至65mm,热轧钢板进热矫直机矫直后进入冷床冷却,保证预制中间板坯的平直度。将热轧钢板切割出两块尺寸一致的预制中间板坯进行表面铣磨,然后四周进行复合焊接,中间非真空,复合焊接位置为距离坯料边部50-80mm内,复合后的坯料厚度为124±2mm。Rolling and compounding of prefabricated intermediate slabs: After heating, the continuous casting slabs are first widened and rolled to 3350mm, and then longitudinally rolled to 65mm. the straightness. Cut out two prefabricated intermediate slabs of the same size from the hot-rolled steel plate for surface milling, and then carry out composite welding around them, without vacuum in the middle. The composite welding position is within 50-80mm from the edge of the blank, and the thickness of the composite blank is 124 mm. ±2mm.
复合坯料加热及轧制:分阶段加热复合坯料,低温段以70℃/h速度升温至850±20℃,保温2小时;中温段以100℃/h速度升温至1000±20℃,保温2h;高温段以80℃/h速度,升温至1220±20℃,保温5.5小时。复合坯料轧制过程中无展宽轧制,全部纵轧,累计轧制12道次,其中前两道次压下量为5mm和8mm,第5道次和第6道次的压下 量分别为35mm和32mm,轧制钢板经热矫直机后至冷床冷却,无明显瓢曲。轧制后的复合钢板厚度为8.2mmComposite billet heating and rolling: The composite billet is heated in stages, the low temperature section is heated to 850±20°C at a rate of 70°C/h, and kept for 2 hours; the medium temperature section is heated to 1000±20°C at a rate of 100°C/h, and kept for 2 hours; In the high temperature section, the temperature was raised to 1220±20°C at a rate of 80°C/h, and the temperature was maintained for 5.5 hours. During the rolling process of the composite billet, there is no widening rolling, all longitudinal rolling, a total of 12 passes, of which the reductions of the first two passes are 5mm and 8mm, and the reductions of the 5th and 6th passes are respectively 35mm and 32mm, the rolled steel plate is cooled by the cooling bed after passing through the hot leveling machine, and there is no obvious buckling. The thickness of the clad steel plate after rolling is 8.2mm
热处理:在连续炉将复合的钢板加热至920℃,并保温48min后进入淬火机水冷,钢板冷却后切除四边焊接区域并将上下板分开后得到宽度为3200mm的淬火钢板;利用连续炉对淬火钢板及时进行回火热处理,钢板加热至200℃并保温1小时后出炉,钢板带温进行强力矫直处理,得到不平度不大于5mm/m的NM450薄板。Heat treatment: heat the composite steel plate to 920°C in a continuous furnace, and keep it for 48 minutes, and then enter the quenching machine for water cooling. After the steel plate is cooled, the four-sided welding area is cut off and the upper and lower plates are separated to obtain a quenched steel plate with a width of 3200mm; the continuous furnace is used to quench the steel plate Tempering heat treatment is carried out in time, the steel plate is heated to 200°C and kept for 1 hour before being released from the furnace, and the steel plate is subjected to strong straightening treatment to obtain an NM450 sheet with an unevenness not greater than 5mm/m.
经由上述制造工艺制得的4mm厚,3200mm宽NM450钢板板型良好,硬度均匀,其主要性能详见表1。The 4mm thick, 3200mm wide NM450 steel plate obtained through the above manufacturing process has good shape and uniform hardness, and its main properties are shown in Table 1.
实施例2Example 2
本实施例涉及的薄规格NM450宽板厚度为6mm,宽度为2500mm,其化学成分按照质量百分比计为:C:0.19,Si:0.29,Mn:1.15,Cr:0.25,Mo:0.21,Ni:0.18,Al:0.03,B:0.0018,P:0.006,S:0.002,其余为Fe和不可避免的杂质,碳当量为0.49%。The thickness of the thin NM450 wide plate involved in this embodiment is 6mm and the width is 2500mm. , Al: 0.03, B: 0.0018, P: 0.006, S: 0.002, the rest are Fe and inevitable impurities, and the carbon equivalent is 0.49%.
该钢板的制造工艺如下:The manufacturing process of this steel plate is as follows:
炼钢→连铸→复合→轧制→上下板切分→淬火→回火→精整→检验→入库。Steel making → continuous casting → compounding → rolling → upper and lower plate cutting → quenching → tempering → finishing → inspection → storage.
主要工序的具体操作如下:The specific operations of the main process are as follows:
炼钢:炼钢过程严格控制钢中五大有害元素,其中N不大于25ppm,O不大于8ppm,H不大于1.2ppm,精炼以及脱气工序需要进行钙处理,控制夹杂物的尺寸及组成.Steelmaking: The five harmful elements in the steel are strictly controlled in the steelmaking process, among which N is not more than 25ppm, O is not more than 8ppm, and H is not more than 1.2ppm. The refining and degassing processes need to be treated with calcium to control the size and composition of inclusions.
连铸:钢水经直弧连铸机连铸成厚度150mm,宽度2600mm连铸板坯,板坯低倍为:中心偏析C类0.5级;中心疏松0.5级;无其他三角区裂纹等缺陷。Continuous casting: The molten steel is continuously cast into a slab with a thickness of 150mm and a width of 2600mm by a straight arc continuous casting machine.
坯料复合:将两块尺寸一致的连铸板坯进行表面铣磨,然后四周进行复合焊接,中间非真空,复合焊接位置为距离坯料边部50-80mm内,复合后的坯料厚度为294±2mm。Billet compounding: The surface of two continuous casting slabs with the same size is milled, and then compound welding is performed around them, without vacuum in the middle. The compound welding position is within 50-80mm from the edge of the billet, and the thickness of the compounded billet is 294±2mm. .
复合坯料加热及轧制:分阶段加热复合坯料,低温段以70℃/h速度升温至850±20℃,保温3小时;中温段以100℃/h速度升温至1000±20℃,保温3h;高温段以80℃/h速度,升温至1220±20℃,保温9小时。复合坯料轧制过程中无展宽轧制,全部纵轧,累计轧制14道次,其中前两道次压下量为5mm和8mm,第5、6、7道次的压下量分别为50mm、50mm和45mm,轧制钢板经热矫直机后至冷床冷却,无明显瓢曲。轧制后的复合钢板厚度为12.3mmComposite billet heating and rolling: The composite billet is heated in stages, the low temperature section is heated to 850 ± 20 °C at a rate of 70 °C/h, and kept for 3 hours; the medium temperature section is heated to 1000 ± 20 °C at a speed of 100 °C/h, and kept for 3 hours; In the high temperature section, the temperature was raised to 1220±20°C at a rate of 80°C/h, and the temperature was kept for 9 hours. During the rolling of the composite billet, there is no widening rolling, all longitudinal rolling, and a total of 14 passes, of which the reductions of the first two passes are 5mm and 8mm, and the reductions of the 5th, 6th, and 7th passes are 50mm respectively. , 50mm and 45mm, the rolled steel plate is cooled by the cooling bed after the hot leveling machine, and there is no obvious buckling. The thickness of the clad steel plate after rolling is 12.3mm
热处理:复合钢板热处理前对四边焊接区域进行切除,并将上下板分开后得到宽度 2500mm的热轧钢板。在连续炉将拆分的钢板加热至920℃,并保温40min后进入淬火机水冷;利用连续炉对淬火钢板及时进行回火热处理,钢板加热至190℃并保温1.2小时后出炉,钢板带温进行强力矫直处理,得到不平度不大于5mm/m的NM450薄板。Heat treatment: Before the heat treatment of the clad steel plate, the welding area on the four sides is cut off, and the upper and lower plates are separated to obtain a hot-rolled steel plate with a width of 2500mm. The split steel plate is heated to 920°C in a continuous furnace, and kept for 40 minutes before entering the quenching machine for water cooling; the quenched steel plate is tempered and heat treated in a continuous furnace in time, and the steel plate is heated to 190°C and kept for 1.2 hours before being released from the furnace, and the steel plate is heated with temperature. After strong straightening treatment, NM450 sheet with unevenness not more than 5mm/m is obtained.
经由上述制造工艺制得的6mm厚,2500mm宽NM450钢板板型良好,硬度均匀,其主要性能详见表1。The 6mm thick, 2500mm wide NM450 steel plate obtained through the above manufacturing process has a good shape and uniform hardness, and its main properties are shown in Table 1.
实施例3Example 3
本实施例涉及的薄规格NM450宽板厚度为8mm,宽度为3000mm,其化学成分按照质量百分比计为:C:0.21,Si:0.25,Mn:1.11,Cr:0.25,Mo:0.23,Ni:0.17,Al:0.03,B:0.0016,P:0.005,S:0.003,其余为Fe和不可避免的杂质,碳当量为0.50%。The thickness of the thin NM450 wide plate involved in this embodiment is 8mm and the width is 3000mm, and its chemical composition in terms of mass percentage is: C: 0.21, Si: 0.25, Mn: 1.11, Cr: 0.25, Mo: 0.23, Ni: 0.17 , Al: 0.03, B: 0.0016, P: 0.005, S: 0.003, the rest are Fe and inevitable impurities, and the carbon equivalent is 0.50%.
该钢板的制造工艺如下:The manufacturing process of this steel plate is as follows:
炼钢→连铸→预制中间板坯→复合→轧制→上下板切分→淬火→回火→精整→检验→入库。Steel making → continuous casting → prefabricated intermediate slab → compounding → rolling → upper and lower plate cutting → quenching → tempering → finishing → inspection → storage.
主要工序的具体操作如下:The specific operations of the main process are as follows:
炼钢:炼钢过程严格控制钢中五大有害元素,其中N不大于25ppm,O不大于8ppm,H不大于1.2ppm,精炼以及脱气工序需要进行钙处理,控制夹杂物的尺寸及组成.Steelmaking: The five harmful elements in the steel are strictly controlled in the steelmaking process, among which N is not more than 25ppm, O is not more than 8ppm, and H is not more than 1.2ppm. The refining and degassing processes need to be treated with calcium to control the size and composition of inclusions.
连铸:钢水经直弧连铸机连铸成厚度370mm,宽度2200mm连铸板坯,板坯低倍为:中心偏析C类1.0级;中心疏松0.5级;无其他三角区裂纹等缺陷。Continuous casting: The molten steel is continuously cast into a slab with a thickness of 370mm and a width of 2200mm by a straight arc continuous casting machine.
预制中间板坯轧制及复合:将连铸板坯加热后先展宽轧制至3150mm,再纵轧至80mm,热轧钢板进热矫直机矫直后进入冷床冷却,保证预制中间板坯的平直度。将热轧钢板切割出两块尺寸一致的预制中间板坯进行表面铣磨,然后四周进行复合焊接,中间非真空,复合焊接位置为距离坯料边部50-80mm内,复合后的坯料厚度为154±2mm。Rolling and compounding of prefabricated intermediate slabs: After heating, the continuous casting slabs are first widened and rolled to 3150mm, and then longitudinally rolled to 80mm. the straightness. Cut out two prefabricated intermediate slabs of the same size from the hot-rolled steel plate for surface milling, and then carry out compound welding around them without vacuum in the middle. The compound welding position is within 50-80mm from the edge of the blank, and the thickness of the compounded blank is 154 mm. ±2mm.
复合坯料加热及轧制:分阶段加热复合坯料,低温段以70℃/h速度升温至850±20℃,保温2.5小时;中温段以100℃/h速度升温至1000±20℃,保温2.5h;高温段以85℃/h速度,升温至1220±20℃,保温6.5小时。复合坯料轧制过程中无展宽轧制,全部纵轧,累计轧制12道次,其中前两道次压下量为5mm和8mm,第5、6道次的压下量分别为50mm、45mm,轧制钢板经热矫直机后至冷床冷却,无明显瓢曲。轧制后的复合钢板厚度为16.3mm。Composite billet heating and rolling: The composite billet is heated in stages, the low temperature section is heated to 850±20°C at a rate of 70°C/h, and the temperature is kept for 2.5 hours; ; In the high temperature section, the temperature is raised to 1220±20°C at a rate of 85°C/h, and the temperature is kept for 6.5 hours. There is no widening rolling during the rolling process of the composite billet, all longitudinal rolling, and a total of 12 passes, of which the reductions of the first two passes are 5mm and 8mm, and the reductions of the 5th and 6th passes are 50mm and 45mm respectively. , The rolled steel plate is cooled by the cooling bed after the hot leveling machine, and there is no obvious buckling. The thickness of the clad steel sheet after rolling was 16.3 mm.
热处理:复合钢板热处理前对四边焊接区域进行切除,并将上下板分开后得到宽度 3000mm的热轧钢板。在连续炉将拆分的钢板加热至910℃,并保温46min后进入淬火机水冷;利用连续炉对淬火钢板及时进行回火热处理,钢板加热至200℃并保温1.5小时后出炉,钢板带温进行强力矫直处理,得到不平度不大于5mm/m的NM450薄板。Heat treatment: Before the heat treatment of the clad steel plate, the welding area on the four sides is cut off, and the upper and lower plates are separated to obtain a hot-rolled steel plate with a width of 3000mm. The split steel plate was heated to 910°C in a continuous furnace, and kept for 46 minutes before entering the quenching machine for water cooling; the quenched steel plate was promptly tempered and heat-treated in a continuous furnace, and the steel plate was heated to 200°C and kept for 1.5 hours before being released from the furnace. After strong straightening treatment, NM450 sheet with unevenness not more than 5mm/m is obtained.
表1 各实施例所生产NM450钢板的力学性能和不平度情况Table 1 Mechanical properties and unevenness of NM450 steel plates produced in each example
Figure PCTCN2021131740-appb-000001
Figure PCTCN2021131740-appb-000001
除上述实施例外,本发明还包括有其他实施方式,凡采用等同变换或者等效替换方式形成的技术方案,均应落入本发明权利要求的保护范围之内。In addition to the above-mentioned embodiments, the present invention also includes other embodiments, and all technical solutions formed by equivalent transformation or equivalent replacement shall fall within the protection scope of the claims of the present invention.

Claims (7)

  1. 一种薄规格NM450钢板,其特征在于:所述钢板的化学成分按重量百分比计为C:0.15~0.30,Si:0.25~0.45,Mn:0.80~1.20,Cr:0.20~0.60,Mo:0.10~0.50,Ni:0.10~0.50,Al:0.02~0.08,B:0.0010-0.0030,P≤0.020,S≤0.010,其余为Fe和不可避免的杂质。A thin gauge NM450 steel plate, characterized in that the chemical composition of the steel plate is C: 0.15-0.30, Si: 0.25-0.45, Mn: 0.80-1.20, Cr: 0.20-0.60, Mo: 0.10- 0.50, Ni: 0.10-0.50, Al: 0.02-0.08, B: 0.0010-0.0030, P≤0.020, S≤0.010, the rest are Fe and inevitable impurities.
  2. 根据权利要求1所述的一种薄规格NM450钢板,其特征在于:最终钢板成品的碳当量不大于0.52%。A thin-size NM450 steel plate according to claim 1, characterized in that: the carbon equivalent of the final steel plate product is not more than 0.52%.
  3. 根据权利要求1所述的一种薄规格NM450钢板,其特征在于:最终钢板成品的厚度为4-8mm,最大宽度达到3200mm,不平度不大于5mm/m。A thin NM450 steel plate according to claim 1, characterized in that the thickness of the final steel plate product is 4-8mm, the maximum width reaches 3200mm, and the unevenness is not more than 5mm/m.
  4. 一种如权利要求1所述的薄规格NM450钢板的制造方法,其特征在于:所述方法为:针对4-8mm薄钢板制定低碳当量化学成分,并通过炼钢、精炼以及真空连铸得到150-400mm厚的连铸板坯;将尺寸相同的坯料或者开坯轧制到一定厚度后的中间坯料四周复合焊接,中间保持非真空状态;复合的坯料加热后轧制到目标厚度,轧制后的钢板因中间非真空状态未轧制焊合,四边焊接处切除后分为两块钢板;轧制钢板切四边拆分后对单张钢板进行热处理,平直度较差的钢板在淬火前进行矫直。A method for manufacturing a thin NM450 steel plate as claimed in claim 1, wherein the method is: formulating a low-carbon equivalent chemical composition for a 4-8mm thin steel plate, and obtaining through steelmaking, refining and vacuum continuous casting Continuous casting slabs with a thickness of 150-400mm; the blanks of the same size or the intermediate blanks after rolling to a certain thickness are composite welded around, and the middle is kept in a non-vacuum state; the composite blanks are heated and rolled to the target thickness, rolling The final steel plate is not rolled and welded due to the non-vacuum state in the middle, and the four sides of the welds are cut off and divided into two steel plates; the rolled steel plate is cut and divided into four sides, and then the single steel plate is heat treated, and the steel plate with poor flatness is before quenching. Straighten.
  5. 根据权利要求4所述的一种薄规格NM450钢板的制造方法,其特征在于:所述方法包括以下步骤:The method for manufacturing a thin-gauge NM450 steel plate according to claim 4, wherein the method comprises the following steps:
    一、坯料准备1. Blank preparation
    (1)炼钢,精准控制钢中合金元素,保证不同炉次之间的碳当量偏差不大于0.02%,LF炉精炼充分脱氧脱硫,RH极限真空时间保证在20min以上;(1) Steelmaking, precise control of alloying elements in steel to ensure that the carbon equivalent deviation between different heats is not greater than 0.02%, LF furnace refining is fully deoxidized and desulfurized, and RH ultimate vacuum time is guaranteed to be more than 20min;
    (2)连铸板坯,以直弧连铸机连铸150-400mm厚板坯,利用中间包感应加热技术,并采用氩气保护、动态轻压下技术实现优质连铸板坯的生产,铸坯低倍质量满足:中心偏析不大于C类1.0级;中心疏松不大于1.0级;(2) Continuous casting of slab, continuous casting of 150-400mm thick slab with direct arc continuous casting machine, using tundish induction heating technology, and adopting argon gas protection and dynamic light reduction technology to achieve high-quality continuous casting slab production, The low magnification quality of the slab meets: the center segregation is not greater than Class C 1.0; the center porosity is not greater than 1.0;
    (3)预制中间板坯,对于4-5mm厚度钢板的生产利用厚度较薄的预制中间板坯复合轧制,预制中间坯料利用150-400mm的连铸板坯加热至1220℃左右进行轧制,预制中间板坯的厚度控制在60-100mm;对于厚度>5-8mm的钢板利用150mm厚的板坯直接复合轧制,不需要轧制成预制中间板坯后复合,当成品钢板宽度超过连铸板坯宽度时,对坯料轧制并展宽至大于成品宽度的预制中间板坯,预制中间板坯的最大宽度不大于 3400mm;(3) Prefabricated intermediate slabs. For the production of 4-5mm thick steel plates, prefabricated intermediate slabs with thinner thickness are used for composite rolling, and prefabricated intermediate slabs are heated to about 1220 ° C by using 150-400mm continuous casting slabs for rolling. The thickness of the prefabricated intermediate slab is controlled at 60-100mm; for the steel plate with a thickness of >5-8mm, the slab with a thickness of 150mm is used for direct composite rolling, and there is no need to roll it into a prefabricated intermediate slab and then composite it. When the width of the finished steel plate exceeds the continuous casting When the slab width is used, for the prefabricated intermediate slab that is rolled and widened to be larger than the width of the finished product, the maximum width of the prefabricated intermediate slab is not more than 3400mm;
    二、坯料精整与复合2. Billet finishing and compounding
    对连铸板坯或预制中间板坯外观质量按照YB/T 2012进行检验,按照生产计划尺寸要求将外观质量合格的坯料切割分段,将尺寸一致的两块坯料表面铣磨后进行四周焊接、中间非真空处理,距离坯料边部的焊接宽度控制在50-80mm;The appearance quality of continuous casting slabs or prefabricated intermediate slabs shall be inspected according to YB/T 2012, and the billets with qualified appearance shall be cut into sections according to the size requirements of the production plan. Non-vacuum treatment in the middle, the welding width from the edge of the blank is controlled at 50-80mm;
    三、复合坯料加热与轧制3. Heating and rolling of composite billets
    (1)复合坯料加热,低温段以60-100℃/h速度升温至850±20℃,保温2-3小时;中温段以不大于120℃/h速度升温至1000±20℃,保温2-3h;高温段以不大于100℃/h速度,升温至1200-1250℃,保温5-9小时;(1) Heating the composite billet, the low temperature section is heated to 850±20°C at a rate of 60-100°C/h, and the temperature is kept for 2-3 hours; 3h; in the high temperature section, the temperature is raised to 1200-1250°C at a rate of not more than 100°C/h, and the temperature is kept for 5-9 hours;
    (2)复合坯料轧制,在宽厚板轧机上,轧制10-15道次,轧至成品单张钢板目标厚度的两倍,复合钢板厚度公差控制在0-0.6mm,钢板经热矫直机后至冷床冷却,钢板冷却至300℃左右;(2) Rolling of composite billets, on the wide and thick plate rolling mill, rolling 10-15 passes, rolling to twice the target thickness of the finished single steel plate, the thickness tolerance of the composite steel plate is controlled at 0-0.6mm, and the steel plate is hot straightened After the machine, the cooling bed is cooled, and the steel plate is cooled to about 300 ℃;
    四、钢板热处理4. Heat treatment of steel plate
    (1)淬火,钢板的淬火工艺为:加热温度900-940℃,保温时间20-25min+3min/mm×钢板厚度,复合钢板按照上下板的总厚度计算,出炉后水冷;(1) Quenching, the quenching process of the steel plate is as follows: the heating temperature is 900-940°C, the holding time is 20-25min+3min/mm×the thickness of the steel plate, the composite steel plate is calculated according to the total thickness of the upper and lower plates, and it is water-cooled after being released;
    (2)回火,利用连续炉对钢板进行低温回火出炉,回火工艺:加热温度180-220℃,保温时间1-2小时,出炉后空冷;(2) Tempering, using a continuous furnace for low-temperature tempering of the steel plate, tempering process: heating temperature 180-220 ° C, holding time 1-2 hours, air cooling after release;
    五、检查与检验5. Inspection and inspection
    将精整的NM450钢板按照GB/T 24186-2009进行外观质量检查,并取样进行各项性能检验,按照GB/T 24186-2009要求进行判定。The finished NM450 steel plate is inspected for appearance and quality according to GB/T 24186-2009, and samples are taken for various performance inspections, and the judgment is made according to the requirements of GB/T 24186-2009.
  6. 根据权利要求4所述的一种薄规格NM450钢板的制造方法,其特征在于:复合坯料轧制过程中无展宽轧制,全部纵轧,在前2道次轧制时采用小压下量,中间道次中有2-3道次压下量30-50mm,实现焊接区域的焊合。The method for manufacturing a thin-gauge NM450 steel plate according to claim 4, characterized in that: during the rolling process of the composite billet, there is no widening rolling, all longitudinal rolling is performed, and a small reduction is used in the first two passes of rolling, There are 2-3 passes in the middle pass with a reduction of 30-50mm to realize the welding of the welding area.
  7. 根据权利要求4所述的一种薄规格NM450钢板的制造方法,其特征在于:钢板淬火阶段:将4-5mm厚的复合钢板利用淬火机进行淬火处理,淬火后将复合钢板四边切除并将上下板分开得到两种厚度一致的钢板;厚度>5-8mm的复合钢板将四边切除并将上下板分开后进行单张钢板淬火处理。The method for manufacturing a thin NM450 steel plate according to claim 4, characterized in that: the steel plate quenching stage: the 4-5mm thick composite steel plate is quenched by a quenching machine, and after quenching, the four sides of the composite steel plate are cut off and the upper and lower sides of the composite steel plate are cut off. The plates are separated to obtain two kinds of steel plates with the same thickness; the four sides of the composite steel plate with a thickness of >5-8mm are cut off and the upper and lower plates are separated, and then the single steel plate is quenched.
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