WO2022198709A1 - 面板弯折测试装置及系统 - Google Patents

面板弯折测试装置及系统 Download PDF

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Publication number
WO2022198709A1
WO2022198709A1 PCT/CN2021/084645 CN2021084645W WO2022198709A1 WO 2022198709 A1 WO2022198709 A1 WO 2022198709A1 CN 2021084645 W CN2021084645 W CN 2021084645W WO 2022198709 A1 WO2022198709 A1 WO 2022198709A1
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WIPO (PCT)
Prior art keywords
bending
panel
stage
mechanical arm
tested
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Application number
PCT/CN2021/084645
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English (en)
French (fr)
Inventor
聂大文
Original Assignee
惠州市华星光电技术有限公司
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Application filed by 惠州市华星光电技术有限公司 filed Critical 惠州市华星光电技术有限公司
Publication of WO2022198709A1 publication Critical patent/WO2022198709A1/zh

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/32Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces
    • G01N3/36Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces generated by pneumatic or hydraulic means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/20Investigating strength properties of solid materials by application of mechanical stress by applying steady bending forces

Definitions

  • the present application relates to the field of display technology, and in particular, to a panel bending test device and system.
  • the present application provides a panel bending test device and system, aiming to solve the technical problem of how to effectively improve the test accuracy and test efficiency of the panel bending strength test.
  • the present application provides a panel bending test device, comprising:
  • a detection mechanism includes a pressure sensor and a controller, the controller is electrically connected to the bending mechanism and controls the bending angle of the bending mechanism; the pressure sensor is arranged on the bending mechanism, the pressure The sensor is used to detect the pressure value of the pressure on the panel to be tested and output a corresponding first electrical signal; the controller is electrically connected to the pressure sensor, and the controller is used to receive the first electrical signal and according to The first electrical signal determines the test result of the panel to be tested.
  • the bending mechanism includes a first bending part, a second bending part and a base part, and the first bending part and the second bending part are respectively connected with the The base part is rotatably connected, the first bending part and the second bending part are arranged opposite to each other, and jointly carry the panel to be tested, both the first bending part and the second bending part can be Rotate in opposite directions to bend the panel to be tested.
  • the first bending part includes a first stage, a first abutting block and a first power mechanism
  • the first power mechanism includes a first mechanical arm and a first driving device
  • one end of the first mechanical arm is connected to the first mechanical arm.
  • the first carrier is connected
  • the first abutment block is fixedly connected to the end of the first carrier away from the second bending portion
  • the first drive device is connected with the first mechanical arm , to drive the first mechanical arm to rotate, so that the first abutting block abuts the panel to be tested and bends the panel to be tested; and/or,
  • the second bending part includes a second stage, a second abutting block and a second power mechanism
  • the second power mechanism includes a second mechanical arm and a second driving device
  • one end of the second mechanical arm is connected to the second mechanical arm.
  • the second carrier is connected
  • the second abutting block is fixedly connected to the end of the second carrier away from the first bending part
  • the second driving device is connected with the second mechanical arm , so as to drive the second mechanical arm to rotate, so that the second abutting block abuts the panel to be tested and bends the panel to be tested.
  • the first stage is rotatably connected to the first robotic arm
  • the first driving device includes a first driving part and a second driving part
  • the first driving part One end of the first driving part is connected to the base part, the other end of the first driving part is rotatably connected to the first mechanical arm to drive the first mechanical arm to rotate, and one end of the second driving part is connected to the a first mechanical arm, the other end of the second driving part is rotatably connected to the first stage to drive the first stage to rotate;
  • the second driving device includes a third driving part and a fourth driving part, one end of the third driving part is connected to the base part, and the other end of the third driving part is rotatably connected to the second mechanical arm , to drive the second manipulator to rotate, one end of the fourth drive part is connected to the second manipulator, and the other end of the fourth drive part is rotatably connected to the second stage to drive the The second stage rotates.
  • the first driving device is a driving cylinder; and/or,
  • the second driving device is a driving cylinder.
  • the first abutment block includes the pressure sensor; and/or,
  • the second abutment block includes the pressure sensor.
  • the detection mechanism includes a visual sensor and a main controller, and the visual sensor is used to collect the bending rate of the panel to be tested when bending and output a corresponding second electrical signal , the main controller is electrically connected with the visual sensor, and the main controller is used for receiving the second electrical signal and controlling the bending angle of the bending mechanism according to the second electrical signal.
  • the first carrier is a telescopic carrier, and a telescopic direction of the first carrier is parallel to the plane where the first carrier is located; and/or,
  • the second stage is a telescopic stage, and the telescopic direction of the second stage is parallel to the plane where the second stage is located.
  • the first bending portion further includes a first buffer pad, and the first buffer pad is disposed on the surface of the first stage; and/or,
  • the second bending portion further includes a second buffer pad, and the second buffer pad is disposed on the surface of the second stage.
  • the bending mechanism further includes a carrier, the base portion includes a first support seat, the first bending portion is rotatably connected to the first support seat, and the first support base is slidably connected with the carrier to adjust the distance between the first bending part and the second bending part; and/or,
  • the base portion includes a second support seat, the second bending portion is rotatably connected with the second support seat, and the second support seat is slidably connected with the carrier to adjust the first bending portion the distance from the second bending portion.
  • the present application provides a panel bending test system, including:
  • a panel bending test device includes:
  • a detection mechanism includes a pressure sensor and a controller, the controller is electrically connected to the bending mechanism and controls the bending angle of the bending mechanism; the pressure sensor is arranged on the bending mechanism, the pressure The sensor is used to detect the pressure value of the pressure on the panel to be tested and output a corresponding first electrical signal; the controller is electrically connected to the pressure sensor, and the controller is used to receive the first electrical signal and according to the first electrical signal determines the test result of the panel to be tested;
  • the sorting device includes a grasping robotic arm, the grasping robotic arm is electrically connected to the controller of the panel bending test device, and the controller is used for grasping the to-be-tested panel according to the test result of the to-be-tested panel to the corresponding area.
  • the bending mechanism includes a first bending part, a second bending part and a base part, and the first bending part and the second bending part are respectively connected with the The base part is rotatably connected, the first bending part and the second bending part are arranged opposite to each other, and jointly carry the panel to be tested, both the first bending part and the second bending part can be Rotate in opposite directions to bend the panel to be tested.
  • the first bending part includes a first stage, a first abutting block and a first power mechanism
  • the first power mechanism includes a first mechanical arm and a first driving device
  • one end of the first mechanical arm is connected to the first mechanical arm.
  • the first carrier is connected
  • the first abutment block is fixedly connected to the end of the first carrier away from the second bending portion
  • the first drive device is connected with the first mechanical arm , to drive the first mechanical arm to rotate, so that the first abutting block abuts the panel to be tested and bends the panel to be tested; and/or,
  • the second bending part includes a second stage, a second abutting block and a second power mechanism
  • the second power mechanism includes a second mechanical arm and a second driving device
  • one end of the second mechanical arm is connected to the second mechanical arm.
  • the second carrier is connected
  • the second abutting block is fixedly connected to the end of the second carrier away from the first bending part
  • the second driving device is connected with the second mechanical arm , so as to drive the second mechanical arm to rotate, so that the second abutting block abuts the panel to be tested and bends the panel to be tested.
  • the first stage is rotatably connected to the first robotic arm
  • the first driving device includes a first driving part and a second driving part
  • the first driving part One end of the first driving part is connected to the base part, the other end of the first driving part is rotatably connected to the first mechanical arm to drive the first mechanical arm to rotate, and one end of the second driving part is connected to the a first mechanical arm, the other end of the second driving part is rotatably connected to the first stage to drive the first stage to rotate;
  • the second driving device includes a third driving part and a fourth driving part, one end of the third driving part is connected to the base part, and the other end of the third driving part is rotatably connected to the second mechanical arm , to drive the second manipulator to rotate, one end of the fourth drive part is connected to the second manipulator, and the other end of the fourth drive part is rotatably connected to the second stage to drive the The second stage rotates.
  • the first driving device is a driving cylinder; and/or,
  • the second driving device is a driving cylinder.
  • the first abutment block includes the pressure sensor; and/or,
  • the second abutment block includes the pressure sensor.
  • the detection mechanism includes a visual sensor and a main controller, and the visual sensor is used to collect the bending rate of the panel to be tested when bending and output a corresponding second electrical signal , the main controller is electrically connected with the visual sensor, and the main controller is used for receiving the second electrical signal and controlling the bending angle of the bending mechanism according to the second electrical signal.
  • the first carrier is a telescopic carrier, and a telescopic direction of the first carrier is parallel to the plane where the first carrier is located; and/or,
  • the second stage is a telescopic stage, and the telescopic direction of the second stage is parallel to the plane where the second stage is located.
  • the first bending portion further includes a first buffer pad, and the first buffer pad is disposed on the surface of the first stage; and/or,
  • the second bending portion further includes a second buffer pad, and the second buffer pad is disposed on the surface of the second stage.
  • the bending mechanism further includes a carrier, the base portion includes a first support seat, the first bending portion is rotatably connected to the first support seat, and the first support base is slidably connected with the carrier to adjust the distance between the first bending part and the second bending part; and/or,
  • the base portion includes a second support seat, the second bending portion is rotatably connected with the second support seat, and the second support seat is slidably connected with the carrier to adjust the first bending portion the distance from the second bending portion.
  • a panel bending test device includes a bending mechanism for bending a panel to be tested; a detection mechanism includes a pressure sensor and a controller, and the controller is electrically connected to the bending mechanism and controls the bending mechanism of the bending mechanism. bending angle; the pressure sensor is arranged on the bending mechanism, and the pressure sensor is used to detect the pressure value of the panel to be tested under pressure and output the corresponding first electrical signal; the controller is electrically connected with the pressure sensor, and the controller is used to receive the first electrical signal signal, and determine the test result of the panel to be tested according to the first electrical signal.
  • the present application detects the pressure value of the panel to be tested through the pressure sensor and outputs the corresponding first electrical signal and the controller receives the first electrical signal.
  • An electrical signal is used, and the test result of the panel to be tested is determined according to the first electrical signal, which realizes the automatic bending test, avoids manual errors, and effectively improves the test accuracy and test efficiency of the panel bending strength test.
  • FIG. 1 is a schematic structural diagram of an embodiment of a panel bending test device in an embodiment of the present invention
  • FIG. 2 is a schematic structural diagram of another embodiment of the panel bending test device in the embodiment of the present invention.
  • FIG. 3 is a schematic structural diagram of another embodiment of the panel bending test device in the embodiment of the present invention.
  • FIG. 4 is a schematic structural diagram of another embodiment of the panel bending test device in the embodiment of the present invention.
  • Embodiments of the present invention provide a panel bending test device and system
  • the panel bending test device includes a bending mechanism for bending a panel to be tested;
  • a detection mechanism includes a pressure sensor and a controller, the controller and the The bending mechanism is electrically connected to and controls the bending angle of the bending mechanism;
  • the pressure sensor is arranged on the bending mechanism, and the pressure sensor is used for detecting the pressure value of the panel to be tested under pressure and outputting a corresponding first electrical signal;
  • the controller is electrically connected to the pressure sensor, and the controller is configured to receive the first electrical signal and determine the test result of the panel to be tested according to the first electrical signal .
  • FIG. 1 is a schematic structural diagram of an embodiment of a panel bending test apparatus in an embodiment of the present invention
  • FIG. 2 is a structural schematic diagram of another embodiment of the panel bending test apparatus in an embodiment of the present invention.
  • 3 is a schematic structural diagram of another embodiment of the panel bending test device in the embodiment of the present application
  • FIG. 4 is a structural schematic diagram of another embodiment of the panel bending test device in the embodiment of the present application.
  • the panel bending test device includes a bending mechanism 10 for bending the panel to be tested;
  • the detection mechanism includes a pressure sensor 21 and a controller (not shown in the figure), the controller is electrically connected to the bending mechanism 10 and controls the bending angle of the bending mechanism 10; the pressure sensor 21 is provided with On the bending mechanism 10, the pressure sensor 21 is used to detect the pressure value of the panel to be tested under pressure and output a corresponding first electrical signal; the controller is electrically connected to the pressure sensor 21, so The controller is configured to receive the first electrical signal, and determine a test result of the panel to be tested according to the first electrical signal.
  • the panel to be tested may be a glass panel, or an intermediate product or a finished display panel, which is not limited herein.
  • the pressure sensor 21 Pressure Transducer
  • the pressure sensor 21 is a device or device that can sense the pressure signal and convert the pressure signal into a usable output first electrical signal according to a certain law.
  • the pressure sensor 21 is usually composed of a pressure sensitive element and a signal processing unit. According to different test pressure types, the pressure sensor 21 can be divided into a gauge pressure sensor, a differential pressure sensor and an absolute pressure sensor, and the type of the pressure sensor 21 is not limited herein.
  • the above-mentioned controller is electrically connected to the bending mechanism 10 and controls the bending angle of the bending mechanism 10. It is possible to input a preset pressure value to the controller before the test, and then the controller controls the bending of the bending mechanism 10. Fold output pressure value.
  • the controller receives the first electrical signal generated by the pressure sensor 21, and determines the test result of the panel to be tested according to the first electrical signal, wherein, during the bending process, the pressure received by the pressure sensor 21 and the corresponding pressure value exist At least two cases, one is that the pressure received by the pressure sensor 21 and the corresponding pressure value will continue to increase until reaching the preset pressure value, and then remain unchanged, the corresponding test result is that the test is qualified, and the other is that , the pressure received by the pressure sensor 21 and the corresponding pressure value will continue to increase until the preset pressure value is reached or before the preset pressure value is reached, the pressure sensing and the corresponding pressure value suddenly drop sharply, indicating that the panel to be tested If there is breakage or damage during the bending process, the corresponding test result is that the test fails.
  • a panel bending test device includes a bending mechanism 10 for bending a panel to be tested; a detection mechanism includes a pressure sensor 21 and a controller, the controller is electrically connected to the bending mechanism 10 and controls the bending The bending angle of the folding mechanism 10; the pressure sensor 21 is arranged on the bending mechanism 10, and the pressure sensor 21 is used to detect the pressure value of the panel to be tested under pressure and output the corresponding first electrical signal; the controller is electrically connected to the pressure sensor 21 , the controller is used to receive the first electrical signal and determine the test result of the panel to be tested according to the first electrical signal.
  • the present application detects the pressure value of the panel to be tested through the pressure sensor 21 and outputs the corresponding pressure value.
  • the first electrical signal and the controller receive the first electrical signal, and determine the test result of the panel to be tested according to the first electrical signal, which realizes the automatic bending test, avoids manual errors, and effectively improves the test of the panel's bending strength test. Accuracy and Test Efficiency.
  • the bending mechanism 10 includes a first bending part 11 , a second bending part 12 and a base part 13 , the first bending part 11 and the second bending part 11
  • the bending parts 12 are respectively connected to the base part 13 in rotation.
  • the first bending part 11 and the second bending part 12 are arranged opposite to each other and jointly carry the panel to be tested 2 . Both the part 11 and the second bending part 12 can be rotated in opposite directions to bend the panel to be tested.
  • FIG. 1 is the state before the panel to be tested is not bent, the panel to be tested is placed on the panel bending test device, and is in a horizontal state, the middle area of the panel to be tested is suspended, and its two sides are respectively placed on the first bend On the folded part 11 and the second folded part 12 , when testing is performed, as shown in FIG. 2 , FIG. 2 is the state when the panel to be tested is bent.
  • the first bending portion 11 includes a first stage 111 , a first abutting block 112 and a first power mechanism 113
  • the first power mechanism 113 includes a first mechanical arm 114 and a first power mechanism 113
  • a driving device 115 one end of the first mechanical arm 114 is connected to the first stage 111
  • the first abutting block 112 is fixedly connected to the first stage 111 away from the second bending portion 12
  • the first driving device 115 is connected with the first mechanical arm 114 to drive the first mechanical arm 114 to rotate, so that the first abutting block 112 abuts against the panel to be tested.
  • the panel to be tested is bent.
  • the first stage 111 is used to carry the panel to be tested, and the entire shape of the panel to be tested should be a curve in the middle section and straight lines on both sides of the middle section. Therefore, the first stage 111 can also be used for the panel to be tested. During the test, it is used to support one side of the straight line segment on both sides of the panel to be tested when it is bent.
  • the second bending portion 12 includes a second stage 121 , a second abutting block 122 and a second power mechanism 123
  • the second power mechanism 123 includes a second mechanical arm 124 and a second power mechanism 123
  • a driving device 125 one end of the second mechanical arm 124 is connected to the second stage 121
  • the second abutting block 122 is fixedly connected to the second stage 121 away from the first bending portion 11
  • the second driving device 125 is connected with the second mechanical arm 124 to drive the second mechanical arm 124 to rotate, so that the second abutting block 122 abuts against the panel to be tested.
  • the panel to be tested is bent.
  • the second stage 121 is used to carry the panel to be tested, and the entire shape of the panel to be tested should be a curve in the middle, and straight lines on both sides of the middle section. Therefore, the first stage 111 can also be used for the panel to be tested. During the test, it is used to support one side of the straight line segment on both sides of the panel to be tested when it is bent.
  • the first bending portion 11 includes a first stage 111 , a first abutting block 112 and a first power mechanism 113
  • the first power mechanism 113 includes a first mechanical arm 114 and a first power mechanism 113
  • a driving device 115 one end of the first mechanical arm 114 is connected to the first stage 111
  • the first abutting block 112 is fixedly connected to the first stage 111 away from the second bending portion 12
  • the first driving device 115 is connected with the first mechanical arm 114 to drive the first mechanical arm 114 to rotate, so that the first abutting block 112 abuts against the panel to be tested.
  • the panel to be tested is bent.
  • the second bending part 12 includes a second stage 121 , a second abutting block 122 and a second power mechanism 123 .
  • the second power mechanism 123 includes a second mechanical arm 124 and a second driving device 125 .
  • One end of the second robot arm 124 is connected to the second carrier 121
  • the second abutting block 122 is fixedly connected to the end of the second carrier 121 away from the first bending portion 11
  • the first Two driving devices 125 are connected to the second robotic arm 124 to drive the second robotic arm 124 to rotate, so that the second abutting block 122 abuts against the panel to be tested Bend.
  • the first stage 111 and the second stage 121 are used to jointly carry the panel to be tested, and the entire shape of the panel to be tested should be a curve in the middle section and straight lines on both sides of the middle section. Therefore, the first stage 111 and the second carrier 121 can also be used for testing the panel to be tested, so as to respectively support the parts of the straight line segments on both sides when the panel to be tested is bent.
  • the first stage 111 is rotatably connected to the first robot arm 114
  • the first driving device 115 includes a first driving part 116 and a second driving part 126
  • the first driving part One end of 116 is connected to the base portion 13
  • the other end of the first driving portion 116 is rotatably connected to the first mechanical arm 114 to drive the first mechanical arm 114 to rotate
  • the second driving portion 126 One end is connected to the first mechanical arm 114
  • the other end of the second driving part 126 is rotatably connected to the first stage 111 to drive the first stage 111 to rotate;
  • the second driving device 125 includes a third driving portion 117 and a fourth driving portion 127.
  • One end of the third driving portion 117 is connected to the base portion 13, and the other end of the third driving portion 117 is rotatably connected to the base portion 13.
  • the second mechanical arm 124 is used to drive the second mechanical arm 124 to rotate, one end of the fourth driving part 127 is connected to the second mechanical arm 124, and the other end of the fourth driving part 127 is connected to rotate on the second stage 121 to drive the second stage 121 to rotate.
  • the first driving device 115 and the second driving device 125 can both be active drives, and the first driving device 115 and the second driving device 125 can work together.
  • the two ends of the panel to be tested may warp upward, and there is a possibility that the panel and the first carrier 111 or the second carrier 121 rub against each other. Therefore, In order to avoid this from happening, in the actual testing process, as the curvature of the panel to be tested increases gradually, the angle between the first stage 111 and the first robotic arm 114 should be adjusted.
  • the third driving part 117 in the second driving device 125 is retracted to actively reduce the angle between the first stage 111 and the first mechanical arm 114, so as to avoid the above problems.
  • the first driving device 115 is a driving cylinder; and/or,
  • the second driving device 125 is a driving cylinder.
  • the driving lever may be a hydraulic cylinder, a pneumatic cylinder, etc., as long as the driving lever can realize the driving function of the first driving device 115 , and the specific type is not limited herein.
  • the first driving device 115 may also be a motor. Specifically, a gear structure is provided at the rotational connection between the first mechanical arm 114 and the base portion 13, and then the electrodes are driven to drive the first mechanical arm 114 to move. The method is not limited.
  • the first abutment block 112 includes the pressure sensor 21; and/or,
  • the second abutment block 122 includes the pressure sensor 21 .
  • the first contact block 112 includes the pressure sensor 21, and there are at least two situations.
  • the first situation is that the pressure sensor 21 itself plays the role of abutting and also plays the function of pressure sensing.
  • the situation is that the first abutting block 112 includes a pressure sensor 21 and an abutting plate, the abutting plate is fixed on the first stage 111, and the pressure sensor 21 is disposed on the abutting plate, and is located between the panel to be tested and the abutting plate between.
  • the detection mechanism includes a visual sensor and a main controller
  • the visual sensor is used to collect the bending rate of the panel to be tested when bending and output a corresponding second electrical signal
  • the main controller The controller is electrically connected to the visual sensor, and the main controller is configured to receive the second electrical signal and control the bending angle of the bending mechanism 10 according to the second electrical signal.
  • the bending angle of the bending mechanism 10 can be controlled by the visual sensor and the main controller to avoid the above problems, for example, the bending rate of the panel to be tested.
  • the maximum limit value of the bending rate can be input to the main controller in advance.
  • an angle sensor can also be used, and the angle sensor can be used to detect the structure of the bending mechanism 10 with an angle change, for example, to detect the first stage 111 The included angle between the first robot arm 114 and the first robot arm 114, or the included angle between the first robot arm 114 and the base is detected.
  • the first stage 111 is a telescopic stage, and the telescopic direction of the first stage 111 is parallel to the plane where the first stage 111 is located; and/or,
  • the second stage 121 is a telescopic stage, and the telescopic direction of the second stage 121 is parallel to the plane where the second stage 121 is located.
  • the size requirements of display panels are also diversified.
  • the panel bending test device is also completed with the completion of the output of a certain size panel. Therefore, in order to solve this problem, the present application adjusts the structure of the panel testing device, so that the same panel bending testing device can adapt to panels of various sizes, thereby improving the utilization rate and saving resources.
  • the first carrier 111 is a carrier that can be extended and retracted along the plane parallel to the first carrier 111 . Its length direction is telescopic, and the specific telescopic length can be designed and adjusted according to the minimum and maximum size requirements of the existing panels.
  • the first bending portion 11 further includes a first buffer pad 151, and the first buffer pad 151 is disposed on the surface of the first stage 111; and/or,
  • the second bending portion 12 further includes a second buffer pad 152 , and the second buffer pad 152 is disposed on the surface of the second stage 121 .
  • the above-mentioned panel to be tested can be a glass panel, or an intermediate product or a finished display panel.
  • the panel is a part of the display device, and whether there are scratches on the surface of the panel is also an important quality reference. Therefore, in order to prevent the panel to be tested from being scratched or damaged by bumping during the testing process, a layer of buffer pad may be provided on the surface of the first stage 111 .
  • the bending mechanism 10 further includes a carrier 14 , the base portion 13 includes a first support seat 118 , and the first bending portion 11 is rotatably connected to the first support seat 118 .
  • the first support base 118 is slidably connected to the carrier 14 to adjust the distance between the first bending portion 11 and the second bending portion 12; and/or,
  • the base portion 13 includes a second support seat 119, the second bending portion 12 is rotatably connected with the second support seat 119, and the second support seat 119 is slidably connected with the carrier 14 to adjust the the distance between the first bending part 11 and the second bending part 12 .
  • the first support base 118 may further include a first support plate 1181 and a first support layer 1182
  • the second support base 119 may further include a second support plate 1191 and a second support layer 1192 .
  • the size requirements of display panels are also diversified.
  • the panel bending test device is also completed with the completion of the output of a certain size panel. Therefore, in order to solve this problem, the present application adjusts the structure of the panel testing device, so that the same panel bending testing device can adapt to panels of various sizes, thereby improving the utilization rate and saving resources.
  • the first bending portion 11 is adjusted by rotatingly connecting the first bending portion 11 with the first support base 118 , and the first support base 118 is slidably connected with the carrier 14 . distance from the second bending portion 12 . Thereby, it can be adjusted according to different lengths of the panels to be tested.
  • the carrier 14 and the bending mechanism 10 may be integrated or not.
  • the sliding connection between the carrier 14 and the base portion 13 may be It is a snap-fit method and can be divided into multiple gears.
  • the base portion 13 is in the gear position of the carrier 14, it can be fixed.
  • the specific fixing method is not limited.
  • the carrier 14 and the bending mechanism 10 are not integrated
  • the bending mechanism 10 and the carrier 14 are detachable, in order to ensure that the panel bending test device does not slide relative to the inside of the bending mechanism 10 during the testing process, the bending mechanism 10 and the carrier 14 can be connected A protective layer or a plurality of engaging structures are arranged between them, so as to satisfy the adjustment function of the bending mechanism 10 and avoid relative sliding inside the bending mechanism 10 .
  • the carrier 14 also includes at least two pairs of slide rails 141 .
  • the embodiment of the present application further provides a panel bending test system, the panel bending test system includes a panel bending test system.
  • a test device the panel bending test device is the above-mentioned panel bending test device;
  • the sorting device includes a grasping robotic arm, the grasping robotic arm is electrically connected to the controller of the panel bending test device, and the controller is used for grasping the to-be-tested panel according to the test result of the to-be-tested panel to the corresponding area.
  • the grasping structure of the grasping robot arm may adopt a suction cup.
  • a panel bending test device includes a bending mechanism 10 for bending a panel to be tested; a detection mechanism includes a pressure sensor 21 and a controller, the controller is electrically connected to the bending mechanism 10 and controls the bending The bending angle of the folding mechanism 10; the pressure sensor 21 is arranged on the bending mechanism 10, and the pressure sensor 21 is used to detect the pressure value of the panel to be tested under pressure and output the corresponding first electrical signal; the controller is electrically connected to the pressure sensor 21 , the controller is used to receive the first electrical signal and determine the test result of the panel to be tested according to the first electrical signal.
  • the present application detects the pressure value of the panel to be tested through the pressure sensor 21 and outputs the corresponding pressure value.
  • the first electrical signal and the controller receive the first electrical signal, and determine the test result of the panel to be tested according to the first electrical signal, which realizes the automatic bending test, avoids manual errors, and effectively improves the test of the panel's bending strength test. Accuracy and Test Efficiency. Further, the present application uses a classification device to determine whether the panels to be tested are qualified according to the bending test information, so as to partition qualified panels in the panels to be tested into qualified areas and unqualified panels into unqualified panels. Qualified area, so as to realize the partition of qualified panels and unqualified panels.

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Abstract

一种面板弯折测试装置及系统,面板弯折测试装置包括:弯折机构(10),用于对待测试面板(2)进行弯折;检测机构,包括压力传感器(21)和控制器,控制器与弯折机构(10)电连接并控制弯折机构(10)的弯折角度;压力传感器(21)设置在弯折机构(10)上;控制器与压力传感器(21)电连接。通过面板弯折测试装置,提高对面板的耐弯曲强度测试的测试精度和测试效率。

Description

面板弯折测试装置及系统 技术领域
本申请涉及显示技术领域,具体涉及一种面板弯折测试装置及系统。
背景技术
随着社会的发展,人们对显示器的要求也越来越高,比如,为了达到更大的可视范围,曲面显示器被越来越多的使用。
不同的曲面显示器具有不同的曲率半径,曲率越大,显示面板越容易发生破裂,所需显示面板的耐弯曲强度就越大,因此,在曲面显示器制作时,对显示面板的耐弯曲强度的测试是必不可少的。
技术问题
然而,目前的对显示面板的耐弯曲强度的测试大多还是靠人工手动,通过人工测试存在一定的人为因素,可能出现误判,且其效率低下,因此,如何有效提高对面板的耐弯曲强度测试的测试精度和测试效率,是当前显示技术领域亟需解决的问题。
技术解决方案
本申请提供一种面板弯折测试装置及系统,旨在解决如何有效提高对面板的耐弯曲强度测试的测试精度和测试效率的技术问题。
一方面,本申请提供一种面板弯折测试装置,包括:
弯折机构,用于对待测试面板进行弯折;
检测机构,包括压力传感器和控制器,所述控制器与所述弯折机构电连接并控制所述弯折机构的弯折角度;所述压力传感器设置在所述弯折机构上,所述压力传感器用于检测所述待测试面板承受压力的压力值并输出对应的第一电信号;所述控制器与所述压力传感器电连接,所述控制器用于接收所述第一电信号,并根据所述第一电信号确定所述待测试面板的测试结果。
在本申请一种可能的实现方式中,所述弯折机构包括第一弯折部、第二弯折部和底座部,所述第一弯折部和所述第二弯折部分别与所述底座部转动连接,所述第一弯折部和所述第二弯折部相对设置,且共同承载所述待测试面板,所述第一弯折部和所述第二弯折部均可沿相向方向转动,以对所述待测试面板进行弯折。
在本申请一种可能的实现方式中,
所述第一弯折部包括第一载台、第一抵接块以及第一动力机构,所述第一动力机构包括第一机械臂和第一驱动装置,所述第一机械臂的一端与所述第一载台连接,所述第一抵接块固定连接于所述第一载台远离所述第二弯折部的一端,所述第一驱动装置与所述第一机械臂相连接,以驱动所述第一机械臂转动,使所述第一抵接块与所述待测试面板抵接并对所述待测试面板进行弯折;和/或,
所述第二弯折部包括第二载台、第二抵接块以及第二动力机构,所述第二动力机构包括第二机械臂和第二驱动装置,所述第二机械臂的一端与所述第二载台连接,所述第二抵接块固定连接于所述第二载台远离所述第一弯折部的一端,所述第二驱动装置与所述第二机械臂相连接,以驱动所述第二机械臂转动,使所述第二抵接块与所述待测试面板抵接并对所述待测试面板进行弯折。
在本申请一种可能的实现方式中,所述第一载台与所述第一机械臂转动连接,所述第一驱动装置包括第一驱动部和第二驱动部,所述第一驱动部的一端连接于所述底座部,所述第一驱动部的另一端转动连接于所述第一机械臂,以驱动所述第一机械臂转动,所述第二驱动部的一端连接于所述第一机械臂,所述第二驱动部的另一端转动连接于所述第一载台,以驱动所述第一载台转动;和/或,
所述第二驱动装置包括第三驱动部和第四驱动部,所述第三驱动部的一端连接于所述底座部,所述第三驱动部的另一端转动连接于所述第二机械臂,以驱动所述第二机械臂转动,所述第四驱动部的一端连接于所述第二机械臂,所述第四驱动部的另一端转动连接于所述第二载台,以驱动所述第二载台转动。
在本申请一种可能的实现方式中,所述第一驱动装置为驱动缸;和/或,
第二驱动装置为驱动缸。
在本申请一种可能的实现方式中,所述第一抵接块包括所述压力传感器;和/或,
所述第二抵接块包括所述压力传感器。
在本申请一种可能的实现方式中,所述检测机构包括视觉传感器和主控器,所述视觉传感器用于采集所述待测试面板进行弯折时的弯曲率并输出对应的第二电信号,所述主控器与所述视觉传感器电连接,所述主控器用于接收所述第二电信号,并根据所述第二电信号控制所述弯折机构弯折角度。
在本申请一种可能的实现方式中,所述第一载台为伸缩载台,所述第一载台的伸缩方向与所述第一载台所在平面平行;和/或,
所述第二载台为伸缩载台,所述第二载台的伸缩方向与所述第二载台所在平面平行。
在本申请一种可能的实现方式中,所述第一弯折部还包括第一缓冲垫,所述第一缓冲垫设置于所述第一载台表面;和/或,
所述第二弯折部还包括第二缓冲垫,所述第二缓冲垫设置于所述第二载台表面。
在本申请一种可能的实现方式中,所述弯折机构还包括载具,所述底座部包括第一支撑座,所述第一弯折部与所述第一支撑座转动连接,所述第一支撑座与所述载具滑动连接,以调节所述第一弯折部与所述第二弯折部之间的间距;和/或,
所述底座部包括第二支撑座,所述第二弯折部与所述第二支撑座转动连接,所述第二支撑座与所述载具滑动连接,以调节所述第一弯折部与所述第二弯折部之间的间距。
另一方面,本申请提供一种面板弯折测试系统,包括:
面板弯折测试装置,所述面板弯折测试装置包括:
弯折机构,用于对待测试面板进行弯折;
检测机构,包括压力传感器和控制器,所述控制器与所述弯折机构电连接并控制所述弯折机构的弯折角度;所述压力传感器设置在所述弯折机构上,所述压力传感器用于检测所述待测试面板承受压力的压力值并输出对应的第一电信号;所述控制器与所述压力传感器电连接,所述控制器用于接收所述第一电信号,并根据所述第一电信号确定所述待测试面板的测试结果;
分类装置,包括抓取机械臂,所述抓取机械臂与所述面板弯折测试装置的控制器电连接,所述控制器用于根据待测试面板的测试结果,以将所述待测试面板抓取至对应的区域。
在本申请一种可能的实现方式中,所述弯折机构包括第一弯折部、第二弯折部和底座部,所述第一弯折部和所述第二弯折部分别与所述底座部转动连接,所述第一弯折部和所述第二弯折部相对设置,且共同承载所述待测试面板,所述第一弯折部和所述第二弯折部均可沿相向方向转动,以对所述待测试面板进行弯折。
在本申请一种可能的实现方式中,
所述第一弯折部包括第一载台、第一抵接块以及第一动力机构,所述第一动力机构包括第一机械臂和第一驱动装置,所述第一机械臂的一端与所述第一载台连接,所述第一抵接块固定连接于所述第一载台远离所述第二弯折部的一端,所述第一驱动装置与所述第一机械臂相连接,以驱动所述第一机械臂转动,使所述第一抵接块与所述待测试面板抵接并对所述待测试面板进行弯折;和/或,
所述第二弯折部包括第二载台、第二抵接块以及第二动力机构,所述第二动力机构包括第二机械臂和第二驱动装置,所述第二机械臂的一端与所述第二载台连接,所述第二抵接块固定连接于所述第二载台远离所述第一弯折部的一端,所述第二驱动装置与所述第二机械臂相连接,以驱动所述第二机械臂转动,使所述第二抵接块与所述待测试面板抵接并对所述待测试面板进行弯折。
在本申请一种可能的实现方式中,所述第一载台与所述第一机械臂转动连接,所述第一驱动装置包括第一驱动部和第二驱动部,所述第一驱动部的一端连接于所述底座部,所述第一驱动部的另一端转动连接于所述第一机械臂,以驱动所述第一机械臂转动,所述第二驱动部的一端连接于所述第一机械臂,所述第二驱动部的另一端转动连接于所述第一载台,以驱动所述第一载台转动;和/或,
所述第二驱动装置包括第三驱动部和第四驱动部,所述第三驱动部的一端连接于所述底座部,所述第三驱动部的另一端转动连接于所述第二机械臂,以驱动所述第二机械臂转动,所述第四驱动部的一端连接于所述第二机械臂,所述第四驱动部的另一端转动连接于所述第二载台,以驱动所述第二载台转动。
在本申请一种可能的实现方式中,所述第一驱动装置为驱动缸;和/或,
第二驱动装置为驱动缸。
在本申请一种可能的实现方式中,所述第一抵接块包括所述压力传感器;和/或,
所述第二抵接块包括所述压力传感器。
在本申请一种可能的实现方式中,所述检测机构包括视觉传感器和主控器,所述视觉传感器用于采集所述待测试面板进行弯折时的弯曲率并输出对应的第二电信号,所述主控器与所述视觉传感器电连接,所述主控器用于接收所述第二电信号,并根据所述第二电信号控制所述弯折机构弯折角度。
在本申请一种可能的实现方式中,所述第一载台为伸缩载台,所述第一载台的伸缩方向与所述第一载台所在平面平行;和/或,
所述第二载台为伸缩载台,所述第二载台的伸缩方向与所述第二载台所在平面平行。
在本申请一种可能的实现方式中,所述第一弯折部还包括第一缓冲垫,所述第一缓冲垫设置于所述第一载台表面;和/或,
所述第二弯折部还包括第二缓冲垫,所述第二缓冲垫设置于所述第二载台表面。
在本申请一种可能的实现方式中,所述弯折机构还包括载具,所述底座部包括第一支撑座,所述第一弯折部与所述第一支撑座转动连接,所述第一支撑座与所述载具滑动连接,以调节所述第一弯折部与所述第二弯折部之间的间距;和/或,
所述底座部包括第二支撑座,所述第二弯折部与所述第二支撑座转动连接,所述第二支撑座与所述载具滑动连接,以调节所述第一弯折部与所述第二弯折部之间的间距。
有益效果
本申请提供的一种面板弯折测试装置,包括弯折机构,用于对待测试面板进行弯折;检测机构,包括压力传感器和控制器,控制器与弯折机构电连接并控制弯折机构的弯折角度;压力传感器设置在弯折机构上,压力传感器用于检测待测试面板承受压力的压力值并输出对应的第一电信号;控制器与压力传感器电连接,控制器用于接收第一电信号,并根据第一电信号确定待测试面板的测试结果,相较于现有技术,本申请通过压力传感器检测待测试面板承受压力的压力值并输出对应的第一电信号以及控制器接收第一电信号,并根据第一电信号确定待测试面板的测试结果,实现了自动化弯折测试,避免了人工误差,有效提高对面板的耐弯曲强度测试的测试精度和测试效率。
附图说明
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1是本发明实施例中的面板弯折测试装置的一个实施例结构示意图;
图2是本发明实施例中的面板弯折测试装置的另一个实施例结构示意图;
图3是本发明实施例中的面板弯折测试装置的另一个实施例结构示意图;
图4是本发明实施例中的面板弯折测试装置的另一个实施例结构示意图。
本发明的实施方式
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
本发明实施例提供一种面板弯折测试装置及系统,该面板弯折测试装置包括弯折机构,用于对待测试面板进行弯折;检测机构,包括压力传感器和控制器,所述控制器与所述弯折机构电连接并控制所述弯折机构的弯折角度;所述压力传感器设置在所述弯折机构上,所述压力传感器用于检测所述待测试面板承受压力的压力值并输出对应的第一电信号;所述控制器与所述压力传感器电连接,所述控制器用于接收所述第一电信号,并根据所述第一电信号确定所述待测试面板的测试结果。以下分别进行详细说明。
请参阅图1至图4,图1是本发明实施例中的面板弯折测试装置的一个实施例结构示意图,图2是本发明实施例中的面板弯折测试装置的另一个实施例结构示意图,图3是本申请实施例中的面板弯折测试装置的另一个实施例结构示意图,图4是本申请实施例中的面板弯折测试装置的另一个实施例结构示意图。
结合图1至图4,本发明实施例中,面板弯折测试装置包括弯折机构10,用于对待测试面板进行弯折;
检测机构,包括压力传感器21和控制器(图中未示出),所述控制器与所述弯折机构10电连接并控制所述弯折机构10的弯折角度;所述压力传感器21设置在所述弯折机构10上,所述压力传感器21用于检测所述待测试面板承受压力的压力值并输出对应的第一电信号;所述控制器与所述压力传感器21电连接,所述控制器用于接收所述第一电信号,并根据所述第一电信号确定所述待测试面板的测试结果。
其中,待测试面板可以玻璃面板,也可以是中间产品或成品的显示面板,在此不作限定。压力传感器21(Pressure Transducer)是能感受压力信号,并能按照一定的规律将压力信号转换成可用的输出的第一电信号的器件或装置。压力传感器21通常由压力敏感元件和信号处理单元组成。按不同的测试压力类型,压力传感器21可分为表压传感器、差压传感器和绝压传感器,在此对压力传感器21的类型不做限定。上述的控制器与弯折机构10电连接并控制所述弯折机构10的弯折角度,是可以在测试前输入预先设置的压力值给控制器,然后由控制器控制弯折机构10的弯折输出压力值。
进一步的,控制器接收压力传感器21产生的第一电信号,并根据第一电信号确定待测试面板的测试结果,其中,在弯折过程中,压力传感器21接收的压力以及对应的压力值存在至少两种情况,一种情况是压力传感器21接收的压力以及对应的压力值会持续增高,直至达到预先设置的压力值,然后不变,对应的测试结果为是测试合格,另一种情况是,压力传感器21接收的压力以及对应的压力值会持续增高,直至达到预先设置的压力值或者在未达到预先设置的压力值前,其压力感应及对应的压力值突然骤降,说明待测试面板在弯折过程中出现断裂或损坏,对应的测试结果为是测试不合格。
本申请提供的一种面板弯折测试装置,包括弯折机构10,用于对待测试面板进行弯折;检测机构,包括压力传感器21和控制器,控制器与弯折机构10电连接并控制弯折机构10的弯折角度;压力传感器21设置在弯折机构10上,压力传感器21用于检测待测试面板承受压力的压力值并输出对应的第一电信号;控制器与压力传感器21电连接,控制器用于接收第一电信号,并根据第一电信号确定待测试面板的测试结果,相较于现有技术,本申请通过压力传感器21检测待测试面板承受压力的压力值并输出对应的第一电信号以及控制器接收第一电信号,并根据第一电信号确定待测试面板的测试结果,实现了自动化弯折测试,避免了人工误差,有效提高对面板的耐弯曲强度测试的测试精度和测试效率。
请参阅图1和图2,本申请实施例中,弯折机构10包括第一弯折部11、第二弯折部12和底座部13,所述第一弯折部11和所述第二弯折部12分别与所述底座部13转动连接,所述第一弯折部11和所述第二弯折部12相对设置,且共同承载所述待测试面板2,所述第一弯折部11和所述第二弯折部12均可沿相向方向转动,以对所述待测试面板进行弯折。
其中,图1是待测试面板处于未弯折前的状态,待测试面板放置于面板弯折测试装置上,且处于水平状态,待测试面板的中间区域悬空,其两侧分别搁置于第一弯折部11和第二弯折部12上,当进行测试时,如图2所示,图2是待测面板处于弯折时的状态。
本申请实施例中,所述第一弯折部11包括第一载台111、第一抵接块112以及第一动力机构113,所述第一动力机构113包括第一机械臂114和第一驱动装置115,所述第一机械臂114的一端与所述第一载台111连接,所述第一抵接块112固定连接于所述第一载台111远离所述第二弯折部12的一端,所述第一驱动装置115与所述第一机械臂114相连接,以驱动所述第一机械臂114转动,使所述第一抵接块112与所述待测试面板抵接并对所述待测试面板进行弯折。
其中,第一载台111用于承载待测试面板,其待测试面板的整个形状应该是中间段为曲线,中间段的两侧为直线,因此,第一载台111还可用于对待测试面板进行测试时,以支撑待测试面板弯折时的两侧直线段的一侧部位。
需要说明的是,在本申请实施例中,虽然图1和图2中的第一弯折部11和第二弯折部12的结构相同,但是这只是最优的方式,还可以存在仅有第一弯折部11的存在情况,另一侧只需要能固定待测试面板即可,另外,下方实施例存在同样的情况,不再一一赘述。
本申请实施例中,所述第二弯折部12包括第二载台121、第二抵接块122以及第二动力机构123,所述第二动力机构123包括第二机械臂124和第二驱动装置125,所述第二机械臂124的一端与所述第二载台121连接,所述第二抵接块122固定连接于所述第二载台121远离所述第一弯折部11的一端,所述第二驱动装置125与所述第二机械臂124相连接,以驱动所述第二机械臂124转动,使所述第二抵接块122与所述待测试面板抵接并对所述待测试面板进行弯折。
其中,第二载台121用于承载待测试面板,其待测试面板的整个形状应该是中间段为曲线,中间段的两侧为直线,因此,第一载台111还可用于对待测试面板进行测试时,以支撑待测试面板弯折时的两侧直线段的一侧部位。
需要说明的是,在本申请实施例中,虽然图1和图2中的第一弯折部11和第二弯折部12的结构相同,但是这只是最优的方式,还可以存在仅有第二弯折部12的存在情况,另一侧只需要能固定待测试面板即可,另外,下方实施例存在同样的情况,不再一一赘述。
本申请实施例中,所述第一弯折部11包括第一载台111、第一抵接块112以及第一动力机构113,所述第一动力机构113包括第一机械臂114和第一驱动装置115,所述第一机械臂114的一端与所述第一载台111连接,所述第一抵接块112固定连接于所述第一载台111远离所述第二弯折部12的一端,所述第一驱动装置115与所述第一机械臂114相连接,以驱动所述第一机械臂114转动,使所述第一抵接块112与所述待测试面板抵接并对所述待测试面板进行弯折。所述第二弯折部12包括第二载台121、第二抵接块122以及第二动力机构123,所述第二动力机构123包括第二机械臂124和第二驱动装置125,所述第二机械臂124的一端与所述第二载台121连接,所述第二抵接块122固定连接于所述第二载台121远离所述第一弯折部11的一端,所述第二驱动装置125与所述第二机械臂124相连接,以驱动所述第二机械臂124转动,使所述第二抵接块122与所述待测试面板抵接并对所述待测试面板进行弯折。
其中,第一载台111和第二载台121用于共同承载待测试面板,其待测试面板的整个形状应该是中间段为曲线,中间段的两侧为直线,因此,第一载台111和第二载台121还可用于对待测试面板进行测试时,以分别支撑待测试面板弯折时的两侧直线段的部位。
本申请实施例中,所述第一载台111与所述第一机械臂114转动连接,所述第一驱动装置115包括第一驱动部116和第二驱动部126,所述第一驱动部116的一端连接于所述底座部13,所述第一驱动部116的另一端转动连接于所述第一机械臂114,以驱动所述第一机械臂114转动,所述第二驱动部126的一端连接于所述第一机械臂114,所述第二驱动部126的另一端转动连接于所述第一载台111,以驱动所述第一载台111转动;和/或,
所述第二驱动装置125包括第三驱动部117和第四驱动部127,所述第三驱动部117的一端连接于所述底座部13,所述第三驱动部117的另一端转动连接于所述第二机械臂124,以驱动所述第二机械臂124转动,所述第四驱动部127的一端连接于所述第二机械臂124,所述第四驱动部127的另一端转动连接于所述第二载台121,以驱动所述第二载台121转动。
其中,第一驱动装置115与第二驱动装置125可以都是主动型驱动,且第一驱动装置115与第二驱动装置125是可以协同工作的,如图1、2,在实际测试过程中,随着待测试面板的弯曲率逐渐变大时,其待测面板的两端可能会出现向上翘的可能,且存在面板与第一载台111或第二载台121相互摩擦的可能,因此,为了避免这种情况的发生,在实际测试过程中,随着待测试面板的弯曲率逐渐变大时,应该调节第一载台111与第一机械臂114之间的夹角,为此,本申请通过第二驱动装置125中的第三驱动部117收缩以主动减小第一载台111与第一机械臂114之间的夹角,从而避免上述问题的产生。
本申请实施例中,所述第一驱动装置115为驱动缸;和/或,
第二驱动装置125为驱动缸。
其中,驱动杠可以是液压缸、气压缸等,只要是能够实现第一驱动装置115的驱动功能驱动杠均可以,具体类型在此不做限定。
需要说明的是,第一驱动装置115还可以是电机,具体的,第一机械臂114与底座部13转动连接处设置齿轮结构,然后通过电极进行传动以带动第一机械臂114运动,其具体方式不做限定。
本申请实施例中,所述第一抵接块112包括所述压力传感器21;和/或,
所述第二抵接块122包括所述压力传感器21。
其中,第一抵接块112包括所述压力传感器21,存在至少两种情况,第一种情况是压力传感器21自身起到抵接的作用,同时也起到压力传感的功能,第二种情况是第一抵接块112包括压力传感器21和抵接板,其抵接板固定于第一载台111上,而压力传感器21设置于抵接板上,且位于待测试面板和抵接板之间。
本申请实施例中,所述检测机构包括视觉传感器和主控器,所述视觉传感器用于采集所述待测试面板进行弯折时的弯曲率并输出对应的第二电信号,所述主控器与所述视觉传感器电连接,所述主控器用于接收所述第二电信号,并根据所述第二电信号控制所述弯折机构10弯折角度。
其中,当压力传感器21出现问题时,或者预先设置的测试值存在问题时,可以通过视觉传感器以及主控器控制弯折机构10弯折角度,避免上述问题存在,例如,待测试面板的弯曲率会有一个最大限定值,由此,可以给主控器预先输入该弯曲率的最大限定值,当测试过程中,检测到待测试面板的弯曲率接近最大限定值,则主动停止测试。
需要说明的是,上述方案只是一个具体的实施方式,具体的,还可以采用角度传感器,且该角度传感器可以用于检测弯折机构10中存在角度改变的结构,例如,检测第一载台111和第一机械臂114之间的夹角,又或者检测第一机械臂114于底座之间的夹角。
本申请实施例中,所述第一载台111为伸缩载台,所述第一载台111的伸缩方向与所述第一载台111所在平面平行;和/或,
所述第二载台121为伸缩载台,所述第二载台121的伸缩方向与所述第二载台121所在平面平行。
其中,随着用户的需求多样化以及显示面板的场景多样化,显示面板的尺寸要求也是多样化,在传统的测试过程中,其面板弯折测试装置也是随着某一尺寸的面板产量的完成后不再被重复利用,因此,本申请为解决该问题,以调整面板测试装置的结构,以使得同一面板弯折测试装置可以适应多种尺寸面板,提高利用率,节约资源。具体的,如图3所示,第一载台111为可沿平行于所述第一载台111所在平面进行伸缩的载台,即可沿第一载台111宽度方向伸缩,同时也可沿其长度方向伸缩,具体伸缩长度,可以根据现有面板最小尺寸和最大尺寸需求来进行设计和调整。
本申请实施例中,所述第一弯折部11还包括第一缓冲垫151,所述第一缓冲垫151设置于所述第一载台111表面;和/或,
所述第二弯折部12还包括第二缓冲垫152,所述第二缓冲垫152设置于所述第二载台121表面。
其中,上述已经提及待测试面板可以玻璃面板,也可以是中间产品或成品的显示面板,一般情况下,面板是用于显示装置的一部分,其面板的表面是否存在划痕也是重要的品质参考参数,因此,为了避免待测试面板在测试过程中被划伤或被磕碰损坏,可以在第一载台111表面设置一层缓冲垫。
本申请实施例中,所述弯折机构10还包括载具14,所述底座部13包括第一支撑座118,所述第一弯折部11与所述第一支撑座118转动连接,所述第一支撑座118与所述载具14滑动连接,以调节所述第一弯折部11与所述第二弯折部12之间的间距;和/或,
所述底座部13包括第二支撑座119,所述第二弯折部12与所述第二支撑座119转动连接,所述第二支撑座119与所述载具14滑动连接,以调节所述第一弯折部11与所述第二弯折部12之间的间距。
其中,第一支撑座118还可包括第一支撑板1181和第一支撑层1182,第二支撑座119还可包括第二支撑板1191和第二支撑层1192。
其中,随着用户的需求多样化以及显示面板的场景多样化,显示面板的尺寸要求也是多样化,在传统的测试过程中,其面板弯折测试装置也是随着某一尺寸的面板产量的完成后不再被重复利用,因此,本申请为解决该问题,以调整面板测试装置的结构,以使得同一面板弯折测试装置可以适应多种尺寸面板,提高利用率,节约资源。进一步的,本申请通过将第一弯折部11与所述第一支撑座118转动连接,所述第一支撑座118与所述载具14滑动连接,以调节所述第一弯折部11与所述第二弯折部12之间的间距。从而可以根据不同长度的待测试面板进行调节。
其中,载具14与弯折机构10可以是一体的,也可以不是一体的,当载具14与弯折机构10可以是一体时,其载具14与底座部13之间的滑动连接方式可以是卡合方式,并且可分为多个档位,当底座部13处于载具14的档位时,是可以进行固定的,具体固定方式不作限定,当载具14与弯折机构10不是一体时,其弯折机构10与载具14之间为可拆卸结构,为了确保面板弯折测试装置在测试过程中,弯折机构10内部不产生相对滑动,可以在弯折机构10与载具14之间设置一防护层,或者多个卡合结构,从而满足弯折机构10的调节功能,同时避免弯折机构10内部不产生相对滑动。载具14还包括至少两对滑轨141。
在本申请中,“示例性”一词用来表示“用作例子、例证或说明”。本申请中被描述为“示例性”的任何实施例不一定被解释为比其它实施例更优选或更具优势。为了使本领域任何技术人员能够实现和使用本申请,给出了以下描述。在以下描述中,为了解释的目的而列出了细节。应当明白的是,本领域普通技术人员可以认识到,在不使用这些特定细节的情况下也可以实现本申请。在其它实例中,不会对公知的结构和过程进行详细阐述,以避免不必要的细节使本申请的描述变得晦涩。因此,本申请并非旨在限于所示的实施例,而是与符合本申请所公开的原理和特征的最广范围相一致。
为了更好实施本申请实施例中面板弯折测试装置,在上述面板弯折测试装置的基础上,本申请实施例还提供一种面板弯折测试系统,该面板弯折测试系统包括面板弯折测试装置,所述面板弯折测试装置为上述所述的面板弯折测试装置;
分类装置,包括抓取机械臂,所述抓取机械臂与所述面板弯折测试装置的控制器电连接,所述控制器用于根据待测试面板的测试结果,以将所述待测试面板抓取至对应的区域。其中,抓取机械臂的抓取结构可以采用吸盘。
本申请提供的一种面板弯折测试装置,包括弯折机构10,用于对待测试面板进行弯折;检测机构,包括压力传感器21和控制器,控制器与弯折机构10电连接并控制弯折机构10的弯折角度;压力传感器21设置在弯折机构10上,压力传感器21用于检测待测试面板承受压力的压力值并输出对应的第一电信号;控制器与压力传感器21电连接,控制器用于接收第一电信号,并根据第一电信号确定待测试面板的测试结果,相较于现有技术,本申请通过压力传感器21检测待测试面板承受压力的压力值并输出对应的第一电信号以及控制器接收第一电信号,并根据第一电信号确定待测试面板的测试结果,实现了自动化弯折测试,避免了人工误差,有效提高对面板的耐弯曲强度测试的测试精度和测试效率。进一步的,本申请通过采用分类装置,根据所述弯折测试信息,判断所述待测试面板是否合格,以将所述待测试面板中的合格面板分区至合格区以及将不合格面板分区至不合格区,从而实现了对合格面板与不合格面板进行分区。
以上对本申请实施例所提供的一种面板弯折测试装置及系统进行了详细介绍,本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的方法及其核心思想;同时,对于本领域的技术人员,依据本申请的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本申请的限制。

Claims (20)

  1. 一种面板弯折测试装置,其中,包括:
    弯折机构,用于对待测试面板进行弯折;
    检测机构,包括压力传感器和控制器,所述控制器与所述弯折机构电连接并控制所述弯折机构的弯折角度;所述压力传感器设置在所述弯折机构上,所述压力传感器用于检测所述待测试面板承受压力的压力值并输出对应的第一电信号;所述控制器与所述压力传感器电连接,所述控制器用于接收所述第一电信号,并根据所述第一电信号确定所述待测试面板的测试结果。
  2. 根据权利要求1所述的弯折测试装置,其中,所述弯折机构包括第一弯折部、第二弯折部和底座部,所述第一弯折部和所述第二弯折部分别与所述底座部转动连接,所述第一弯折部和所述第二弯折部相对设置,且共同承载所述待测试面板,所述第一弯折部和所述第二弯折部均可沿相向方向转动,以对所述待测试面板进行弯折。
  3. 根据权利要求2所述的弯折测试装置,其中,
    所述第一弯折部包括第一载台、第一抵接块以及第一动力机构,所述第一动力机构包括第一机械臂和第一驱动装置,所述第一机械臂的一端与所述第一载台连接,所述第一抵接块固定连接于所述第一载台远离所述第二弯折部的一端,所述第一驱动装置与所述第一机械臂相连接,以驱动所述第一机械臂转动,使所述第一抵接块与所述待测试面板抵接并对所述待测试面板进行弯折;和/或,
    所述第二弯折部包括第二载台、第二抵接块以及第二动力机构,所述第二动力机构包括第二机械臂和第二驱动装置,所述第二机械臂的一端与所述第二载台连接,所述第二抵接块固定连接于所述第二载台远离所述第一弯折部的一端,所述第二驱动装置与所述第二机械臂相连接,以驱动所述第二机械臂转动,使所述第二抵接块与所述待测试面板抵接并对所述待测试面板进行弯折。
  4. 根据权利要求3所述的弯折测试装置,其中,所述第一载台与所述第一机械臂转动连接,所述第一驱动装置包括第一驱动部和第二驱动部,所述第一驱动部的一端连接于所述底座部,所述第一驱动部的另一端转动连接于所述第一机械臂,以驱动所述第一机械臂转动,所述第二驱动部的一端连接于所述第一机械臂,所述第二驱动部的另一端转动连接于所述第一载台,以驱动所述第一载台转动;和/或,
    所述第二驱动装置包括第三驱动部和第四驱动部,所述第三驱动部的一端连接于所述底座部,所述第三驱动部的另一端转动连接于所述第二机械臂,以驱动所述第二机械臂转动,所述第四驱动部的一端连接于所述第二机械臂,所述第四驱动部的另一端转动连接于所述第二载台,以驱动所述第二载台转动。
  5. 根据权利要求4所述的弯折测试装置,其中,所述第一驱动装置为驱动缸;和/或,
    第二驱动装置为驱动缸。
  6. 根据权利要求3所述的弯折测试装置,其中,所述第一抵接块包括所述压力传感器;和/或,
    所述第二抵接块包括所述压力传感器。
  7. 根据权利要求3所述的弯折测试装置,其中,所述检测机构包括视觉传感器和主控器,所述视觉传感器用于采集所述待测试面板进行弯折时的弯曲率并输出对应的第二电信号,所述主控器与所述视觉传感器电连接,所述主控器用于接收所述第二电信号,并根据所述第二电信号控制所述弯折机构弯折角度。
  8. 根据权利要求3所述的弯折测试装置,其中,所述第一载台为伸缩载台,所述第一载台的伸缩方向与所述第一载台所在平面平行;和/或,
    所述第二载台为伸缩载台,所述第二载台的伸缩方向与所述第二载台所在平面平行。
  9. 根据权利要求3所述的弯折测试装置,其中,所述第一弯折部还包括第一缓冲垫,所述第一缓冲垫设置于所述第一载台表面;和/或,
    所述第二弯折部还包括第二缓冲垫,所述第二缓冲垫设置于所述第二载台表面。
  10. 根据权利要求3所述的弯折测试装置,其中,所述弯折机构还包括载具,所述底座部包括第一支撑座,所述第一弯折部与所述第一支撑座转动连接,所述第一支撑座与所述载具滑动连接,以调节所述第一弯折部与所述第二弯折部之间的间距;和/或,
    所述底座部包括第二支撑座,所述第二弯折部与所述第二支撑座转动连接,所述第二支撑座与所述载具滑动连接,以调节所述第一弯折部与所述第二弯折部之间的间距。
  11. 一种面板弯折测试系统,其中,包括:
    面板弯折测试装置,所述面板弯折测试装置包括:
    弯折机构,用于对待测试面板进行弯折;
    检测机构,包括压力传感器和控制器,所述控制器与所述弯折机构电连接并控制所述弯折机构的弯折角度;所述压力传感器设置在所述弯折机构上,所述压力传感器用于检测所述待测试面板承受压力的压力值并输出对应的第一电信号;所述控制器与所述压力传感器电连接,所述控制器用于接收所述第一电信号,并根据所述第一电信号确定所述待测试面板的测试结果;
    分类装置,包括抓取机械臂,所述抓取机械臂与所述面板弯折测试装置的控制器电连接,所述控制器用于根据待测试面板的测试结果,以将所述待测试面板抓取至对应的区域。
  12. 根据权利要求11所述的面板弯折测试系统,其中,所述弯折机构包括第一弯折部、第二弯折部和底座部,所述第一弯折部和所述第二弯折部分别与所述底座部转动连接,所述第一弯折部和所述第二弯折部相对设置,且共同承载所述待测试面板,所述第一弯折部和所述第二弯折部均可沿相向方向转动,以对所述待测试面板进行弯折。
  13. 根据权利要求12所述的面板弯折测试系统,其中,
    所述第一弯折部包括第一载台、第一抵接块以及第一动力机构,所述第一动力机构包括第一机械臂和第一驱动装置,所述第一机械臂的一端与所述第一载台连接,所述第一抵接块固定连接于所述第一载台远离所述第二弯折部的一端,所述第一驱动装置与所述第一机械臂相连接,以驱动所述第一机械臂转动,使所述第一抵接块与所述待测试面板抵接并对所述待测试面板进行弯折;和/或,
    所述第二弯折部包括第二载台、第二抵接块以及第二动力机构,所述第二动力机构包括第二机械臂和第二驱动装置,所述第二机械臂的一端与所述第二载台连接,所述第二抵接块固定连接于所述第二载台远离所述第一弯折部的一端,所述第二驱动装置与所述第二机械臂相连接,以驱动所述第二机械臂转动,使所述第二抵接块与所述待测试面板抵接并对所述待测试面板进行弯折。
  14. 根据权利要求13所述的面板弯折测试系统,其中,所述第一载台与所述第一机械臂转动连接,所述第一驱动装置包括第一驱动部和第二驱动部,所述第一驱动部的一端连接于所述底座部,所述第一驱动部的另一端转动连接于所述第一机械臂,以驱动所述第一机械臂转动,所述第二驱动部的一端连接于所述第一机械臂,所述第二驱动部的另一端转动连接于所述第一载台,以驱动所述第一载台转动;和/或,
    所述第二驱动装置包括第三驱动部和第四驱动部,所述第三驱动部的一端连接于所述底座部,所述第三驱动部的另一端转动连接于所述第二机械臂,以驱动所述第二机械臂转动,所述第四驱动部的一端连接于所述第二机械臂,所述第四驱动部的另一端转动连接于所述第二载台,以驱动所述第二载台转动。
  15. 根据权利要求14所述的面板弯折测试系统,其中,所述第一驱动装置为驱动缸;和/或,
    第二驱动装置为驱动缸。
  16. 根据权利要求13所述的面板弯折测试系统,其中,所述第一抵接块包括所述压力传感器;和/或,
    所述第二抵接块包括所述压力传感器。
  17. 根据权利要求13所述的面板弯折测试系统,其中,所述检测机构包括视觉传感器和主控器,所述视觉传感器用于采集所述待测试面板进行弯折时的弯曲率并输出对应的第二电信号,所述主控器与所述视觉传感器电连接,所述主控器用于接收所述第二电信号,并根据所述第二电信号控制所述弯折机构弯折角度。
  18. 根据权利要求13所述的面板弯折测试系统,其中,所述第一载台为伸缩载台,所述第一载台的伸缩方向与所述第一载台所在平面平行;和/或,
    所述第二载台为伸缩载台,所述第二载台的伸缩方向与所述第二载台所在平面平行。
  19. 根据权利要求13所述的面板弯折测试系统,其中,所述第一弯折部还包括第一缓冲垫,所述第一缓冲垫设置于所述第一载台表面;和/或,
    所述第二弯折部还包括第二缓冲垫,所述第二缓冲垫设置于所述第二载台表面。
  20. 根据权利要求13所述的面板弯折测试系统,其中,所述弯折机构还包括载具,所述底座部包括第一支撑座,所述第一弯折部与所述第一支撑座转动连接,所述第一支撑座与所述载具滑动连接,以调节所述第一弯折部与所述第二弯折部之间的间距;和/或,
    所述底座部包括第二支撑座,所述第二弯折部与所述第二支撑座转动连接,所述第二支撑座与所述载具滑动连接,以调节所述第一弯折部与所述第二弯折部之间的间距。
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