WO2022188502A1 - Internal circulation screening station and control method therefor - Google Patents

Internal circulation screening station and control method therefor Download PDF

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Publication number
WO2022188502A1
WO2022188502A1 PCT/CN2021/139447 CN2021139447W WO2022188502A1 WO 2022188502 A1 WO2022188502 A1 WO 2022188502A1 CN 2021139447 W CN2021139447 W CN 2021139447W WO 2022188502 A1 WO2022188502 A1 WO 2022188502A1
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WO
WIPO (PCT)
Prior art keywords
rail
inner circulation
main
main rail
section
Prior art date
Application number
PCT/CN2021/139447
Other languages
French (fr)
Chinese (zh)
Inventor
翁端文
褚如昶
吕新
赵喆
Original Assignee
浙江衣拿智能科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by 浙江衣拿智能科技股份有限公司 filed Critical 浙江衣拿智能科技股份有限公司
Publication of WO2022188502A1 publication Critical patent/WO2022188502A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/10Sequence control of conveyors operating in combination
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for
    • B65G35/06Mechanical conveyors not otherwise provided for comprising a load-carrier moving along a path, e.g. a closed path, and adapted to be engaged by any one of a series of traction elements spaced along the path
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/88Separating or stopping elements, e.g. fingers
    • B65G47/8807Separating or stopping elements, e.g. fingers with one stop
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Definitions

  • the invention relates to the technical field of automated clothing production lines, in particular to an internal circulation screening station and a control method thereof.
  • the garment hanging system includes a main rail and workstations distributed around the main rail. The pieces are conveyed by the main rail and pass through the corresponding workstations in turn to complete the sewing of the required clothes.
  • one workstation corresponds to one piece processing process, and although each process of the same batch of clothes is the same, due to the difference in color and size, even if processed at the same workstation, if the color or size of the pieces of the front and rear carriers is If it is different, it is necessary to perform corresponding line change (the color of the next piece to be processed) or template change (need to correspond to the size of the next piece to be processed), resulting in extremely low processing efficiency of clothes.
  • a screening station is set up in front of the workstation, and the pieces of other colors and sizes that originally need to enter the corresponding workstation are screened out through the screening station, so that the workstation can only process specific pieces of the same color and the same size within a certain period of time.
  • the carrier passes from the main rail to the reading sensor in front of the screening station. If the piece on the carrier is the piece currently being processed by workstation 3, then the carrier is on the main rail. Go ahead and enter Workstation 3; if the piece on the carrier is not the piece currently being processed by Workstation 3, then the action of the screening station will introduce the corresponding carrier to the screening station, and the carrier will return to the main rail after passing through the screening station. Before deciphering the sensor, the vehicle passes the deciphering sensor again and repeats the above screening steps.
  • the screening station of this structure will occupy the resources of the main rail, which is easy to cause congestion to the transportation of the vehicle, so that the overall work efficiency of the garment hanging system is low.
  • the present invention proposes an inner circulation screening station that does not occupy main rail resources and a control method thereof, which can effectively improve the working efficiency of the garment hanging system.
  • an internal circulation screening station comprising:
  • the inner circulation main rail, the first end is movably connected with the main rail;
  • the inner circulation branch rail is disconnected or connected with the second end of the inner circulation main rail, and after the connection, the carrier enters the inner circulation branch rail from the inner circulation main rail and returns to the inner circulation branch rail from the inner circulation branch rail.
  • the outbound rail is blocked or communicated with the second end of the inner circulation main rail, and after the communication, the carrier enters the outbound rail from the inner circulation main rail and returns to the main rail from the outbound rail ;
  • the movable rail is arranged at the second end of the inner circulation main rail, and in the retracted state, the inner circulation branch rail is disconnected from the inner circulation main rail and the outbound rail is communicated with the inner circulation main rail , in the extended state, the inner circulation branch rail is connected with the inner circulation main rail and the outbound rail is blocked from the inner circulation main rail;
  • a movable rail driving component for driving the movable rail into a retracted state or into an extended state
  • the first reading sensor is arranged on the inner circulation main rail and connected with the movable rail driving part.
  • the inner circulation screening station of the present invention enables the vehicles that do not need to enter the next workstation to circulate in the screening station by themselves, instead of returning to the main rail and then re-entering the screening station from the main rail, effectively reducing unnecessary occupation of main rail resources, Avoid causing vehicle congestion, thereby improving the work efficiency of the entire garment hanging system.
  • the inner circulation main rail sequentially comprises a feeding arm, a main rail straight rail section 1, a main rail curved rail section 1, a main rail straight rail section 2, a main rail curved rail section 2, a main rail straight rail section 3 and
  • the main rail lifting section In the main rail lifting section, the first main rail straight rail section, the second main rail straight rail section, and the third main rail straight rail section are all arranged obliquely downward, and the main rail lifting section is arranged obliquely upward.
  • the straight rail section 3 of the main rail includes a lifting butt rail part connected to the main rail lifting section, and a guardrail cooperating with the lifting butt rail part.
  • the first reading sensor is arranged on the third straight rail section of the main rail, and the third straight rail section of the main rail is further provided with a first blocking and releasing device cooperating with the first reading sensor.
  • it also includes a full-load detection device arranged on the first straight rail section of the main rail.
  • it also includes a second blocking and releasing device disposed at a position of the straight rail section of the main rail and close to the curved rail section of the main rail.
  • the feeding arm is movably connected to the straight rail section of the main rail, and the feeding arm is butted with the main rail through a feeding arm driving component.
  • the main rail lifting section is equipped with a carrier lifting device.
  • the movable rail is rod-shaped; the end of the main rail lifting section is provided with a cavity for axially accommodating the movable rail, and the outer wall of the main rail lifting section is provided with a cavity that communicates with the cavity and extends along the A guide groove is provided in the moving direction of the movable rail; the movable rail driving component includes a driving rod connected with the movable rail and passing through the guide groove, and an air cylinder connected with the driving rod.
  • the bottom of the end of the inner circulation support rail is provided with a slot hole that is inserted into the movable rail.
  • the movable rail includes a rod-shaped movable rail body and a butt joint connected with the top of the movable rail body at a certain angle; the end of the main rail lifting section is provided with an axial direction that allows part of the movable rail body an inserted hole;
  • the movable rail driving component includes a driving rod connected with the movable rail body, and an air cylinder connected with the driving rod.
  • the inner circulating support rail comprises a first straight track section of the support rail, a curved track section of the support rail, a second straight track section of the support rail and a circulating arm, and the first straight track section of the support rail and the second straight track section of the support rail are Set diagonally downward.
  • a third blocking and releasing device and a third reading sensor are provided at the connection between the second straight rail section of the support rail and the circulating arm.
  • the outbound rail includes an outbound rail straight rail and a discharge arm in sequence, and the outbound rail straight rail is arranged obliquely downward.
  • a fourth blocking and releasing device and a fourth reading sensor are provided at the connection between the outbound rail straight rail and the discharging arm.
  • a method for controlling an inner circulation screening station comprising the following steps
  • the L1 vehicle triggers the interpretation sensor on the main rail, and the control system determines whether the vehicle needs to enter the screening station.
  • the L2 vehicle enters the inner circulation main rail of the screening station and advances on the inner circulation main rail to trigger the first reading sensor on the inner circulation main rail.
  • the control system determines whether the vehicle needs to leave the screening station. If yes, then enter L3; no , the movable rail driving component drives the movable rail to extend to block the inner circulation main rail from the outbound rail and connect with the inner circulation branch rail, and the carrier enters the inner circulation branch rail from the inner circulation main rail and returns from the inner circulation branch rail Inner loop main track to repeat L2;
  • the L3 movable rail driving component drives the movable rail to shrink so that the inner circulation main rail is connected with the outbound rail and disconnected from the inner circulation branch rail.
  • the carrier enters the outbound rail from the inner circulation main rail and returns to the main rail from the outbound rail.
  • the control method of the inner circulation screening station of the present invention enables the vehicles that do not need to enter the next work station to circulate in the screening station by themselves, instead of returning to the main rail and then re-entering the screening station from the main rail, effectively reducing unnecessary main rail resources Occupy, avoid causing vehicle congestion, thereby improving the work efficiency of the entire garment hanging system.
  • the S1 control system judges whether the screening station can still allow the vehicle to enter through the full-load device installed on the main rail of the inner circulation.
  • the inner circulation main rail is provided with a first blocking and releasing device cooperating with the first reading sensor, and the control system blocks or releases the Release the vehicle.
  • the inner circulation branch rail is provided with a third blocking and releasing device and a third reading sensor, and the control system blocks or releases the carrier through the third blocking and releasing device and the third reading sensor.
  • the outbound rail is provided with four blocking and releasing devices and a fourth reading sensor, and the control system blocks or releases the carrier through the four blocking and releasing devices and the fourth reading sensor.
  • the inner circulation screening station and the control method of the present invention enable vehicles that do not need to enter the next station to circulate in the screening station by themselves, instead of returning to the main rail and then re-entering the screening station from the main rail, effectively reducing unnecessary main rails Occupying resources and avoiding vehicle congestion, thus improving the work efficiency of the entire garment hanging system.
  • Fig. 1 is the structural representation of prior art screening station and main rail
  • Fig. 2 is the structural representation of the inner circulation screening station of the present invention.
  • FIG. 3 is a schematic structural diagram of the first embodiment of the movable rail of the present invention in a retracted state
  • FIG. 4 is a schematic structural diagram of the first embodiment of the movable rail of the present invention in an extended state
  • Fig. 5 is the side view of inner circulation screening station among Fig. 2;
  • Fig. 6 is the bottom view of inner circulation screening station among Fig. 2;
  • FIG. 7 is a schematic structural diagram of a slot in Embodiment 1 of the movable rail of the present invention.
  • Embodiment 8 is a schematic structural diagram of Embodiment 2 of the movable rail of the present invention.
  • FIG. 9 is a schematic structural diagram of the lifting and docking track portion of the present invention.
  • FIG. 10 is a schematic flowchart of the control method of the inner circulation screening station of the present invention.
  • an inner circulation screening station includes an inner circulation main rail 1, an inner circulation branch rail 2, an outbound rail 3, a movable rail 4, a movable rail driving component and a first reading sensor.
  • One end of the inner circulation main rail 1 is movably connected to the main rail, and the other end is provided with a movable rail 4 .
  • the inner circulation support rail 2 is disconnected or connected with the other end of the inner circulation main rail 1 through the movable rail 4, and after the connection, the carrier enters the inner circulation support rail 2 from the inner circulation main rail 1 and passes through the inner circulation support rail 2.
  • the circulation branch rail 2 returns to the inner circulation main rail 1 .
  • the outbound rail 3 is blocked or communicated with the other end of the inner circulation main rail 1 through the movable rail 4, and after the communication, the carrier enters the outbound rail 3 from the inner circulation main rail 1 and is connected by the outbound rail 1. 3 Return to the main track.
  • the movable rail 4 disconnects the inner circulation branch rail 2 from the inner circulation main rail 1 in the retracted state and makes the outbound rail 3 communicate with the inner circulation main rail 1, and in the extended state makes the inner circulation main rail 1
  • the inner circulation branch rail 2 is connected to the inner circulation main rail 1 and blocks the outbound rail 3 from the inner circulation main rail 1 .
  • the movable rail driving component is used to drive the movable rail 4 into a retracted state or into an extended state.
  • the first reading sensor is arranged on the inner circulation main rail 1 and is connected with the movable rail driving part.
  • the control system When the vehicle advances on the main rail and triggers the reading sensor in front of the entrance of the screening station, the control system will determine whether the vehicle needs to enter the screening station.
  • the main rail is docked so that the carrier enters the inner circulation main rail 1 from the main rail; when it is not necessary to enter the screening station, the carrier directly continues to move on the main rail.
  • the vehicle enters the inner circulation main rail 1 it will continue to advance through its own gravity.
  • the control system When the vehicle advances to the inner circulation main rail 1 to trigger the first interpretation sensor, the control system will re-determine whether the vehicle needs to leave the screening station.
  • the movable rail driving component drives the movable rail 4 to shrink so that the inner circulation main rail 1 is connected with the outbound rail 3 and disconnected from the inner circulation branch rail 2, and the carrier enters and exits from the inner circulation main rail 1
  • the station rail 3 is returned to the main rail by the outbound rail 3; if the screening station is not required, the movable rail driving component drives the movable rail 4 to extend to block the inner circulation main rail 1 and the outbound rail 3, and connect with the inner circulation support.
  • the rails 2 are connected, the carrier enters the inner circulation branch rail 2 from the inner circulation main rail 1 and returns to the inner circulation main rail 1 from the inner circulation branch rail 2, and the above steps are repeated.
  • the inner circulation screening station of the present invention enables the vehicles that do not need to enter the next workstation to circulate in the screening station by themselves, instead of returning to the main rail and then re-entering the screening station from the main rail, effectively reducing unnecessary occupation of main rail resources, Avoid causing vehicle congestion, thereby improving the work efficiency of the entire garment hanging system.
  • the inner circulation main rail 1 sequentially includes a feeding arm, a main rail straight rail section 1, a main rail curved rail section 1, a main rail straight rail section 2, a main rail curved rail section 2, a main rail straight rail section 3 and a main rail.
  • the lifting section the first straight rail section of the main rail, the second straight rail section of the main rail, and the third straight rail section of the main rail are arranged obliquely downward in sequence, and the main rail lifting section is arranged obliquely upward.
  • the carrier can advance by its own gravity on the main rail straight section 1, the main rail curved rail section 1, the main rail straight section 2, the main rail curved rail section 2, and the main rail straight section 3.
  • the first reading sensor is arranged on the third straight rail section of the main rail, and the third straight rail section of the main rail is further provided with a first blocking and releasing device 5 arranged in cooperation with the first reading sensor.
  • the first reading sensor is arranged at the first blocking and releasing device 5.
  • the reading effect of the carrier is better.
  • it can block the carrier for a certain period of time after the reading of the carrier is completed, so as to ensure the movable rail and the driving components of the movable rail. There is enough time to complete the corresponding actions.
  • the carriers are piled up at the first blocking and releasing device 5 in turn, so as to realize the storage of the carriers by the inner circulation main rail 1 . As shown in FIG.
  • the third straight rail section of the main rail includes a lifting and docking rail part 1-1 connected with the main rail lifting section, and a guardrail arranged in cooperation with the lifting and butting rail part 1-1.
  • the guardrail can be It includes a limit rod arranged in parallel with the lifting butt rail part 1-1.
  • the limit rod and the lifting butt rail part 1-1 are both provided with a certain inclination angle, and the limit rod and the lifting butt rail part 1-1 cooperate to form a limit channel for guiding the entry of the carrier, so that the carrier can enter more stably
  • the entrance of the lifting section of the main rail can reduce the shaking and back and forth movement of the carrier, and prevent the lifting device from being unable to lift the carrier normally due to the movement of the carrier.
  • the present invention also includes a full-load detection device arranged on the first straight rail section of the main rail, and the full-load detection device can be set at the position where the straight rail section 1 of the main rail is connected to the inner circulation branch rail 2 and then a little bit downward. Through the full-load detection device, it can be determined whether the number of vehicles inside the screening station has reached the limit.
  • It also includes a second blocking and releasing device arranged at a position of the straight rail section of the main rail and close to the curved rail section of the main rail.
  • the vehicle needs to pause for a while through the second blocking and releasing device, and then slowly pass through the first curved section of the main rail to avoid strong collision and The shaking further improves the use effect of the screening station of the present invention.
  • the feeding arm is movably connected with the straight rail section of the main rail, and the feeding arm is connected to the main rail through a feeding arm driving part.
  • the feeding arm driving part can directly use the feeding arm driving part in the prior art, and the control system can control the feeding arm to connect or separate from the main rail through the feeding arm driving part.
  • the main rail lifting section is equipped with a carrier lifting device, and the carrier lifting device can also directly adopt the prior art carrier lifting device, and the carrier lifting device is used for lifting the carrier.
  • the movable rail 4 is in the shape of a rod, and a cavity for axially accommodating the movable rail 4 is provided at the end of the main rail lifting section.
  • the movable rail driving component includes a cylinder, which is arranged at the bottom of the cavity of the main rail lifting section, and the free end of the piston rod is connected to the bottom of the movable rail 4 .
  • the air cylinder can control the movable rail 4 to move up and down.
  • the movable rail 4 When the movable rail 4 moves to the lowest end, the movable rail 4 and the outbound rail 3 are docked, and the carrier can directly enter the outbound rail 3 from the main rail lifting section; when the movable rail 4 moves When it reaches the top, the movable rail 4 is docked with the inner circulation support rail 2, and the carrier can directly enter the inner circulation support rail 2 from the main rail lifting section.
  • the movable rail driving component includes an external cylinder.
  • the outer wall of the main rail lifting section is provided with a guide groove that communicates with the cavity and is arranged along the moving direction of the movable rail 4.
  • the movable rail driving component It includes a driving rod connected with the movable rail 4 and passing through the guide groove, and a cylinder connected with the driving rod.
  • the cylinder can control the drive rod to move up and down along the guide groove.
  • the bottom of the inner circulation support rail 2 is provided with a slot 2-1 that is inserted into the movable rail 4, and the end of the movable rail 4 can be inserted into the slot 2-1, so that the movable rail 4 can be inserted into the slot 2-1.
  • the connection effect with the inner circulation branch rail 2 and the inner circulation main rail 1 is better, which further improves the use effect of the screening station of the present invention.
  • the movable rail 4 includes a rod-shaped movable rail body and a butt joint connected with the top of the movable rail body at a certain angle.
  • the end of the main rail lifting section is provided with a cavity allowing part of the movable rail body to be inserted axially
  • the movable rail driving component includes a cylinder
  • the cylinder is arranged at the bottom of the cavity of the main rail lifting section. The end is connected to the bottom of the movable rail 4 .
  • the cylinder can control the movable rail 4 to move up and down.
  • the butt joint of the movable rail 4 will complete the docking with the outbound rail 3, and the carrier can directly enter the outbound rail 3 from the main rail lifting section.
  • the driving rod moves to the topmost, the butt joint of the movable rail 4 will be docked with the inner circulation support rail 2, and the carrier can directly enter the inner circulation support rail 2 from the main rail lifting section.
  • a suitable structure of the movable rail 4 and the arrangement of the driving components of the movable rail can be selected according to actual use requirements.
  • the inner circulation support rail 2 includes the first straight rail section of the support rail, the curved rail section of the support rail, the second straight rail section of the support rail, and the circulating arm. under Settings.
  • the carrier can advance by itself on the first straight rail section of the support rail, the curved rail section of the support rail, and the second straight rail section of the support rail by its own gravity.
  • the free end of the circulating arm is just above the straight rail section 1 of the main rail and parallel to the straight section 1 of the main rail.
  • a third blocking and releasing device 6 and a third reading sensor are arranged at the connection between the second straight rail section of the support rail and the circulating arm.
  • the setting of the third blocking and releasing device 6 can make the carrier pause for a while during the descending process, and then slowly enter the inner circulation main rail 1, so as to prevent the vehicle from appearing violently during the process of entering the inner circulation main rail 1 from the inner circulation branch rail 2
  • the setting of the third interpretation sensor can control the timing of the vehicle entering the inner circulation main rail 1, so as to prevent the vehicle from passing by the corresponding position when the vehicle enters the inner circulation main rail 1, and prevent the collision of the vehicle.
  • the outbound rail 3 sequentially includes an outbound rail straight rail and a discharge arm, and the outbound rail straight rail is arranged obliquely downward.
  • the vehicle can move forward on the straight rail of the outbound rail by its own gravity.
  • the free end of the discharge arm is just above the main rail and parallel to the main rail.
  • the free end of the discharge arm will be gradually pressed down by gravity, so that the free end of the discharge arm is It is docked with the main rail, so that the carrier can enter the main rail from the discharge arm.
  • the discharge arm After the carrier enters the main rail, the discharge arm will reset due to the loss of gravity.
  • a fourth blocking and releasing device 7 and a fourth reading sensor are provided at the connection between the outbound rail straight rail and the discharging arm.
  • the setting of the fourth blocking and releasing device 7 can make the carrier pause for a while during the downward process, and then slowly enter the main rail, so as to avoid the strong shaking phenomenon of the carrier in the process of entering the main rail from the outbound rail 3.
  • the setting of the four-interpretation sensor can control the timing of the vehicle entering the main rail, avoid the vehicle passing by the corresponding position when the vehicle enters the main rail, and prevent the vehicle from colliding.
  • a method for controlling an inner circulation screening station includes the following steps
  • the L1 vehicle triggers the interpretation sensor on the main rail, and the control system determines whether the vehicle needs to enter the screening station.
  • the L2 vehicle enters the inner circulation main rail 1 of the screening station and advances on the inner circulation main rail 1 to trigger the first reading sensor on the inner circulation main rail 1.
  • the control system determines whether the vehicle needs to leave the screening station. If yes, enter the L3; No, the movable rail driving component drives the movable rail 4 to extend so that the inner circulation main rail 1 is blocked from the outbound rail 3 and connected to the inner circulation branch rail 2, and the carrier enters the inner circulation branch from the inner circulation main rail 1. Track 2 and from the inner loop branch track 2 back to the inner loop main track 1 to repeat L2.
  • the L3 movable rail driving component drives the movable rail 4 to shrink so that the inner circulation main rail 1 communicates with the outbound rail 3 and is disconnected from the inner circulation branch rail 2.
  • the carrier enters the outbound rail 3 from the inner circulation main rail 1 and exits from the station. Track 3 returns to the main track.
  • the control system When the vehicle advances on the main rail and triggers the reading sensor in front of the screening station, the control system will determine whether the vehicle needs to enter the screening station.
  • the rails are docked so that the carrier enters the inner circulation main rail 1 from the main rail; when there is no need to enter the screening station, the carrier directly continues to move on the main rail.
  • the vehicle enters the inner circulation main rail 1 it will continue to advance through its own gravity.
  • the control system will re-determine whether the vehicle needs to leave the screening station.
  • the movable rail driving component drives the movable rail 4 to shrink so that the inner circulation main rail 1 is connected with the outbound rail 3 and disconnected from the inner circulation branch rail 2, and the carrier enters and exits from the inner circulation main rail 1
  • the station rail 3 is returned to the main rail by the outbound rail 3; if the screening station is not required, the movable rail driving component drives the movable rail 4 to extend to block the inner circulation main rail 1 and the outbound rail 3, and connect with the inner circulation support.
  • the rails 2 are connected, the carrier enters the inner circulation branch rail 2 from the inner circulation main rail 1 and returns to the inner circulation main rail 1 from the inner circulation branch rail 2, and the above steps are repeated.
  • the control method of the inner circulation screening station of the present invention enables the vehicles that do not need to enter the next work station to circulate in the screening station by themselves, instead of returning to the main rail and then re-entering the screening station from the main rail, effectively reducing unnecessary main rail resources Occupy, avoid causing vehicle congestion, thereby improving the work efficiency of the entire garment hanging system.
  • the S1 control system is also included to judge whether the screening station can still allow the vehicle to enter through the full-load device installed on the inner circulation main rail. Continue on track. Through the full load detection step, it can be determined whether the number of vehicles inside the screening station has reached the limit.
  • the inner circulation main rail is provided with a first blocking and releasing device 5 cooperating with the first reading sensor, and the control system blocks or releases through the first blocking and releasing device 5 and the first reading sensor vehicle.
  • the first reading sensor is arranged at the first blocking and releasing device 5.
  • the reading effect of the carrier is better.
  • it can block the carrier for a certain period of time after the reading of the carrier is completed, so as to ensure the movable rail and the driving components of the movable rail. There is enough time to complete the corresponding action.
  • the inner circulation branch rail is provided with a third blocking and releasing device 6 and a third reading sensor, and the control system blocks or releases the carrier through the third blocking and releasing device 6 and the third reading sensor.
  • the setting of the third blocking and releasing device 6 can make the carrier pause for a while during the descending process, and then slowly enter the inner circulation main rail 1, so as to prevent the vehicle from appearing violently during the process of entering the inner circulation main rail 1 from the inner circulation branch rail 2
  • the setting of the third interpretation sensor can control the timing of the vehicle entering the inner circulation main rail 1, so as to avoid the vehicle passing by the corresponding position when the vehicle enters the inner circulation main rail 1.
  • the outbound rail is provided with four blocking and releasing devices 7 and a fourth reading sensor, and the control system blocks or releases the carrier through the four blocking and releasing devices 7 and the fourth reading sensor.
  • the setting of the fourth blocking and releasing device 7 can make the carrier pause for a while during the downward process, and then slowly enter the main rail, so as to avoid the strong shaking phenomenon of the carrier in the process of entering the main rail from the outbound rail 3.
  • the setting of the four-interpretation sensor can control the timing of the vehicle entering the main rail, so as to avoid the vehicle passing by the corresponding position when the vehicle enters the main rail.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Conveyors (AREA)
  • Intermediate Stations On Conveyors (AREA)

Abstract

An internal circulation screening station and a control method therefor. The internal circulation screening station comprises: an internal circulation main rail (1), a first end of which is movably connected to a main rail; an internal circulation branch rail (2), which is disconnected to or connected to a second end of the internal circulation main rail (1), wherein after connection, a carrier enters the internal circulation branch rail (2) from the internal circulation main rail (1) and returns to the internal circulation main rail (1) from the internal circulation branch rail (2); and an outbound rail (3), which is blocked or in communication with the second end of the internal circulation main rail (1), wherein after communication, the carrier enters the outbound rail (3) from the internal circulation main rail (1) and returns to the main rail from the outbound rail (3). By means of the internal circulation screening station and the control method therefor, a carrier which does not need to enter the next work station can automatically circulate in the screening station, instead of returning to the main rail first and then entering the screening station again from the main rail, such that unnecessary main rail resource occupation is effectively reduced and carrier congestion is avoided, thereby improving the working efficiency of the whole clothing manufacturing hanging system.

Description

一种内循环筛选站及其控制方法An inner circulation screening station and its control method 技术领域technical field
本发明涉及自动化制衣流水线技术领域,具体为一种内循环筛选站及其控制方法。The invention relates to the technical field of automated clothing production lines, in particular to an internal circulation screening station and a control method thereof.
背景技术Background technique
制衣吊挂系统包括主轨和分布在主轨周围的工作站,裁片由主轨输送并依次经过相应的工作站最终完成所需衣服的缝制。The garment hanging system includes a main rail and workstations distributed around the main rail. The pieces are conveyed by the main rail and pass through the corresponding workstations in turn to complete the sewing of the required clothes.
技术问题technical problem
木通常一个工作站对应一个裁片加工工序,而同一批衣服虽然每个工序都相同,但是由于存在颜色和尺码的区别,即便在同一个工作站进行加工,如果前后载具的裁片的颜色或尺码不同,就需要进行相应的换线(需要与下一个待加工裁片的颜色相同)或换模板(需要与下一个待加工裁片的尺码对应)操作,导致衣服的加工效率极低。为此,现有技术会在工作站前设置筛选站,将原本需要进入对应工作站的其他颜色其他尺码的裁片通过筛选站筛除,使得工作站在某段时间内只加工特定的同一颜色同一尺码的裁片,从而提高工作站的工作效率。而现有的筛选站,如图1所示,载具从主轨经过筛选站前的解读传感器,如果载具上的裁片是工作站3当前正加工的裁片,那么载具在主轨上继续前进并进入工作站3;如果载具上的裁片不是工作站3当前正加工的裁片,那么筛选站动作将相应载具引入至筛选站,载具绕经筛选站后又回到主轨的解读传感器前,载具再次通过解读传感器并重复以上筛选步骤。该结构的筛选站会占用主轨资源,容易给载具运输造成拥堵,从而使制衣吊挂系统的整体工作效率低。Usually one workstation corresponds to one piece processing process, and although each process of the same batch of clothes is the same, due to the difference in color and size, even if processed at the same workstation, if the color or size of the pieces of the front and rear carriers is If it is different, it is necessary to perform corresponding line change (the color of the next piece to be processed) or template change (need to correspond to the size of the next piece to be processed), resulting in extremely low processing efficiency of clothes. For this reason, in the prior art, a screening station is set up in front of the workstation, and the pieces of other colors and sizes that originally need to enter the corresponding workstation are screened out through the screening station, so that the workstation can only process specific pieces of the same color and the same size within a certain period of time. Cut pieces, thereby improving the work efficiency of the workstation. In the existing screening station, as shown in Figure 1, the carrier passes from the main rail to the reading sensor in front of the screening station. If the piece on the carrier is the piece currently being processed by workstation 3, then the carrier is on the main rail. Go ahead and enter Workstation 3; if the piece on the carrier is not the piece currently being processed by Workstation 3, then the action of the screening station will introduce the corresponding carrier to the screening station, and the carrier will return to the main rail after passing through the screening station. Before deciphering the sensor, the vehicle passes the deciphering sensor again and repeats the above screening steps. The screening station of this structure will occupy the resources of the main rail, which is easy to cause congestion to the transportation of the vehicle, so that the overall work efficiency of the garment hanging system is low.
技术解决方案technical solutions
本发明针对现有技术存在的问题,提出了一种不占用主轨资源的内循环筛选站及其控制方法,可有效提高制衣吊挂系统的工作效率。Aiming at the problems existing in the prior art, the present invention proposes an inner circulation screening station that does not occupy main rail resources and a control method thereof, which can effectively improve the working efficiency of the garment hanging system.
本发明解决其技术问题所采用的技术方案是:一种内循环筛选站,包括The technical solution adopted by the present invention to solve the technical problem is: an internal circulation screening station, comprising:
内循环主轨,第一端与主轨活动连接;The inner circulation main rail, the first end is movably connected with the main rail;
内循环支轨,与所述内循环主轨第二端断开或连接,连接后使载具由所述内循环主轨进入所述内循环支轨并由所述内循环支轨返回至所述内循环主轨;The inner circulation branch rail is disconnected or connected with the second end of the inner circulation main rail, and after the connection, the carrier enters the inner circulation branch rail from the inner circulation main rail and returns to the inner circulation branch rail from the inner circulation branch rail. The inner circulation main rail;
出站轨,与所述内循环主轨第二端阻断或连通,连通后使载具由所述内循环主轨进入所述出站轨并由所述出站轨返回至所述主轨;The outbound rail is blocked or communicated with the second end of the inner circulation main rail, and after the communication, the carrier enters the outbound rail from the inner circulation main rail and returns to the main rail from the outbound rail ;
活动轨,设置在所述内循环主轨的第二端,收缩状态下使所述内循环支轨与所述内循环主轨断开并使所述出站轨与所述内循环主轨连通,伸出状态下使所述内循环支轨与所述内循环主轨连接并使所述出站轨与所述内循环主轨阻断;The movable rail is arranged at the second end of the inner circulation main rail, and in the retracted state, the inner circulation branch rail is disconnected from the inner circulation main rail and the outbound rail is communicated with the inner circulation main rail , in the extended state, the inner circulation branch rail is connected with the inner circulation main rail and the outbound rail is blocked from the inner circulation main rail;
活动轨驱动部件,用于驱动所述活动轨进入收缩状态或进入伸出状态;a movable rail driving component for driving the movable rail into a retracted state or into an extended state;
第一解读传感器,设于所述内循环主轨并与所述活动轨驱动部件连接。The first reading sensor is arranged on the inner circulation main rail and connected with the movable rail driving part.
本发明的内循环筛选站使得不需要进入下一工作站的载具能够在筛选站内自行循环,而不是先返回主轨再由主轨重新进入筛选站,有效减少了不必要的主轨资源占用,避免造成载具拥堵,从而提高了整个制衣吊挂系统的工作效率。The inner circulation screening station of the present invention enables the vehicles that do not need to enter the next workstation to circulate in the screening station by themselves, instead of returning to the main rail and then re-entering the screening station from the main rail, effectively reducing unnecessary occupation of main rail resources, Avoid causing vehicle congestion, thereby improving the work efficiency of the entire garment hanging system.
作为优选,所述内循环主轨依次包括进料臂、主轨直轨段一、主轨弯轨段一、主轨直轨段二、主轨弯轨段二、主轨直轨段三以及主轨提升段,所述主轨直轨段一、主轨直轨段二、主轨直轨段三均斜向下设置,所述主轨提升段斜向上设置。Preferably, the inner circulation main rail sequentially comprises a feeding arm, a main rail straight rail section 1, a main rail curved rail section 1, a main rail straight rail section 2, a main rail curved rail section 2, a main rail straight rail section 3 and In the main rail lifting section, the first main rail straight rail section, the second main rail straight rail section, and the third main rail straight rail section are all arranged obliquely downward, and the main rail lifting section is arranged obliquely upward.
作为优选,所述主轨直轨段三包括与所述主轨提升段连接的提升对接轨道部,以及与所述提升对接轨道部配合设置的护栏。Preferably, the straight rail section 3 of the main rail includes a lifting butt rail part connected to the main rail lifting section, and a guardrail cooperating with the lifting butt rail part.
作为优选,所述第一解读传感器设于所述主轨直轨段三,所述主轨直轨段三还设有与所述第一解读传感器配合设置的第一阻挡放行装置。Preferably, the first reading sensor is arranged on the third straight rail section of the main rail, and the third straight rail section of the main rail is further provided with a first blocking and releasing device cooperating with the first reading sensor.
作为优选,还包括设于所述主轨直轨段一的满载检测装置。Preferably, it also includes a full-load detection device arranged on the first straight rail section of the main rail.
作为优选,还包括设于所述主轨直轨段一靠近所述主轨弯轨段一位置的第二阻挡放行装置。Preferably, it also includes a second blocking and releasing device disposed at a position of the straight rail section of the main rail and close to the curved rail section of the main rail.
作为优选,所述进料臂与所述主轨直轨段一活动连接,所述进料臂通过进料臂驱动部件与所述主轨对接。Preferably, the feeding arm is movably connected to the straight rail section of the main rail, and the feeding arm is butted with the main rail through a feeding arm driving component.
作为优选,所述主轨提升段配设有载具提升装置。Preferably, the main rail lifting section is equipped with a carrier lifting device.
作为优选,所述活动轨呈杆状;所述主轨提升段端部设有轴向容置所述活动轨的腔体,所述主轨提升段外壁设有与所述腔体连通并沿所述活动轨运动方向设置的导向槽;所述活动轨驱动部件包括与所述活动轨连接并穿过所述导向槽的驱动杆,以及与所述驱动杆连接的气缸。Preferably, the movable rail is rod-shaped; the end of the main rail lifting section is provided with a cavity for axially accommodating the movable rail, and the outer wall of the main rail lifting section is provided with a cavity that communicates with the cavity and extends along the A guide groove is provided in the moving direction of the movable rail; the movable rail driving component includes a driving rod connected with the movable rail and passing through the guide groove, and an air cylinder connected with the driving rod.
作为优选,所述内循环支轨端底部设有与所述活动轨插接的槽孔。Preferably, the bottom of the end of the inner circulation support rail is provided with a slot hole that is inserted into the movable rail.
作为优选,所述活动轨包括杆状的活动轨本体以及与所述活动轨本体顶部呈一定夹角连接的对接头;所述主轨提升段端部设有允许部分所述活动轨本体轴向插入的孔腔;所述活动轨驱动部件包括与所述活动轨本体连接的驱动杆,以及与所述驱动杆连接的气缸。Preferably, the movable rail includes a rod-shaped movable rail body and a butt joint connected with the top of the movable rail body at a certain angle; the end of the main rail lifting section is provided with an axial direction that allows part of the movable rail body an inserted hole; the movable rail driving component includes a driving rod connected with the movable rail body, and an air cylinder connected with the driving rod.
作为优选,所述内循环支轨依次包括支轨直轨段一、支轨弯轨段、支轨直轨段二以及循环臂,所述支轨直轨段一、支轨直轨段二均斜向下设置。Preferably, the inner circulating support rail comprises a first straight track section of the support rail, a curved track section of the support rail, a second straight track section of the support rail and a circulating arm, and the first straight track section of the support rail and the second straight track section of the support rail are Set diagonally downward.
作为优选,所述支轨直轨段二与所述循环臂连接处设有第三阻挡放行装置及第三解读传感器。Preferably, a third blocking and releasing device and a third reading sensor are provided at the connection between the second straight rail section of the support rail and the circulating arm.
作为优选,所述出站轨依次包括出站轨直轨以及出料臂,所述出站轨直轨斜向下设置。Preferably, the outbound rail includes an outbound rail straight rail and a discharge arm in sequence, and the outbound rail straight rail is arranged obliquely downward.
作为优选,所述出站轨直轨与所述出料臂连接处设有第四阻挡放行装置及第四解读传感器。Preferably, a fourth blocking and releasing device and a fourth reading sensor are provided at the connection between the outbound rail straight rail and the discharging arm.
一种内循环筛选站控制方法,包括以下步骤A method for controlling an inner circulation screening station, comprising the following steps
L1载具触发主轨上的解读传感器,控制系统判断载具是否需要进筛选站,是,则进入L2;否,则载具在主轨上继续前进;The L1 vehicle triggers the interpretation sensor on the main rail, and the control system determines whether the vehicle needs to enter the screening station.
L2载具进入筛选站的内循环主轨并在内循环主轨上前进至触发内循环主轨上的第一解读传感器,控制系统判断载具是否需要出筛选站,是,则进入L3;否,则活动轨驱动部件驱动活动轨伸出以使内循环主轨与出站轨阻断、与内循环支轨连接,载具由内循主轨进入内循环支轨并由内循环支轨返回内循环主轨以重复L2;The L2 vehicle enters the inner circulation main rail of the screening station and advances on the inner circulation main rail to trigger the first reading sensor on the inner circulation main rail. The control system determines whether the vehicle needs to leave the screening station. If yes, then enter L3; no , the movable rail driving component drives the movable rail to extend to block the inner circulation main rail from the outbound rail and connect with the inner circulation branch rail, and the carrier enters the inner circulation branch rail from the inner circulation main rail and returns from the inner circulation branch rail Inner loop main track to repeat L2;
L3活动轨驱动部件驱动活动轨收缩以使内循环主轨与出站轨连通、与内循环支轨断开,载具由内循主轨进入出站轨并由出站轨返回主轨。The L3 movable rail driving component drives the movable rail to shrink so that the inner circulation main rail is connected with the outbound rail and disconnected from the inner circulation branch rail. The carrier enters the outbound rail from the inner circulation main rail and returns to the main rail from the outbound rail.
本发明的内循环筛选站控制方法使得不需要进入下一工作站的载具能够在筛选站内自行循环,而不是先返回主轨再由主轨重新进入筛选站,有效减少了不必要的主轨资源占用,避免造成载具拥堵,从而提高了整个制衣吊挂系统的工作效率。The control method of the inner circulation screening station of the present invention enables the vehicles that do not need to enter the next work station to circulate in the screening station by themselves, instead of returning to the main rail and then re-entering the screening station from the main rail, effectively reducing unnecessary main rail resources Occupy, avoid causing vehicle congestion, thereby improving the work efficiency of the entire garment hanging system.
作为优选,在所述L1与所述L2之间还包括Preferably, between the L1 and the L2, there is further included
S1控制系统通过安装在内循环主轨上的满载装置判断筛选站是否还能允许载具进入,是,则进入L2;否,则载具在主轨上继续前进。The S1 control system judges whether the screening station can still allow the vehicle to enter through the full-load device installed on the main rail of the inner circulation.
作为优选,在所述L2中,所述内循环主轨设有与所述第一解读传感器配合设置的第一阻挡放行装置,控制系统通过所述第一阻挡放行装置及第一解读传感器阻挡或放行载具。Preferably, in the L2, the inner circulation main rail is provided with a first blocking and releasing device cooperating with the first reading sensor, and the control system blocks or releases the Release the vehicle.
作为优选,在所述L2中,所述内循环支轨设有第三阻挡放行装置及第三解读传感器,控制系统通过所述第三阻挡放行装置及第三解读传感器阻挡或放行载具。Preferably, in the L2, the inner circulation branch rail is provided with a third blocking and releasing device and a third reading sensor, and the control system blocks or releases the carrier through the third blocking and releasing device and the third reading sensor.
作为优选,在所述L3中,所述出站轨设有四阻挡放行装置及第四解读传感器,控制系统通过所述四阻挡放行装置及第四解读传感器阻挡或放行载具。Preferably, in the L3, the outbound rail is provided with four blocking and releasing devices and a fourth reading sensor, and the control system blocks or releases the carrier through the four blocking and releasing devices and the fourth reading sensor.
有益效果beneficial effect
本发明的内循环筛选站及控制方法使得不需要进入下一工作站的载具能够在筛选站内自行循环,而不是先返回主轨再由主轨重新进入筛选站,有效减少了不必要的主轨资源占用,避免造成载具拥堵,从而提高了整个制衣吊挂系统的工作效率。The inner circulation screening station and the control method of the present invention enable vehicles that do not need to enter the next station to circulate in the screening station by themselves, instead of returning to the main rail and then re-entering the screening station from the main rail, effectively reducing unnecessary main rails Occupying resources and avoiding vehicle congestion, thus improving the work efficiency of the entire garment hanging system.
附图说明Description of drawings
图1为现有技术筛选站与主轨的结构示意图;Fig. 1 is the structural representation of prior art screening station and main rail;
图2为本发明内循环筛选站的结构示意图;Fig. 2 is the structural representation of the inner circulation screening station of the present invention;
图3为本发明活动轨实施例一收缩状态下的结构示意图;FIG. 3 is a schematic structural diagram of the first embodiment of the movable rail of the present invention in a retracted state;
图4为本发明活动轨实施例一伸出状态下的结构示意图;FIG. 4 is a schematic structural diagram of the first embodiment of the movable rail of the present invention in an extended state;
图5为图2中内循环筛选站的侧视图;Fig. 5 is the side view of inner circulation screening station among Fig. 2;
图6为图2中内循环筛选站的仰视图;Fig. 6 is the bottom view of inner circulation screening station among Fig. 2;
图7为本发明活动轨实施例一中槽孔的结构示意图;7 is a schematic structural diagram of a slot in Embodiment 1 of the movable rail of the present invention;
图8为本发明活动轨实施例二的结构示意图;8 is a schematic structural diagram of Embodiment 2 of the movable rail of the present invention;
图9为本发明提升对接轨道部的结构示意图;9 is a schematic structural diagram of the lifting and docking track portion of the present invention;
图10为本发明内循环筛选站控制方法的流程示意图。FIG. 10 is a schematic flowchart of the control method of the inner circulation screening station of the present invention.
本发明的实施方式Embodiments of the present invention
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention are further described below with reference to the accompanying drawings and through specific embodiments.
如图2至图6所示,一种内循环筛选站,包括内循环主轨1,内循环支轨2,出站轨3,活动轨4,活动轨驱动部件以及第一解读传感器。As shown in Figures 2 to 6, an inner circulation screening station includes an inner circulation main rail 1, an inner circulation branch rail 2, an outbound rail 3, a movable rail 4, a movable rail driving component and a first reading sensor.
内循环主轨1一端与主轨活动连接,另一端设有活动轨4。内循环支轨2通过活动轨4与所述内循环主轨1另一端断开或连接,连接后使载具由所述内循环主轨1进入所述内循环支轨2并由所述内循环支轨2返回至所述内循环主轨1。出站轨3通过活动轨4与所述内循环主轨1另一端阻断或连通,连通后使载具由所述内循环主轨1进入所述出站轨3并由所述出站轨3返回至所述主轨。活动轨4在收缩状态下使所述内循环支轨2与所述内循环主轨1断开并使所述出站轨3与所述内循环主轨1连通,伸出状态下使所述内循环支轨2与所述内循环主轨1连接并使所述出站轨3与所述内循环主轨1阻断。活动轨驱动部件用于驱动所述活动轨4进入收缩状态或进入伸出状态。第一解读传感器设于所述内循环主轨1并与所述活动轨驱动部件连接。One end of the inner circulation main rail 1 is movably connected to the main rail, and the other end is provided with a movable rail 4 . The inner circulation support rail 2 is disconnected or connected with the other end of the inner circulation main rail 1 through the movable rail 4, and after the connection, the carrier enters the inner circulation support rail 2 from the inner circulation main rail 1 and passes through the inner circulation support rail 2. The circulation branch rail 2 returns to the inner circulation main rail 1 . The outbound rail 3 is blocked or communicated with the other end of the inner circulation main rail 1 through the movable rail 4, and after the communication, the carrier enters the outbound rail 3 from the inner circulation main rail 1 and is connected by the outbound rail 1. 3 Return to the main track. The movable rail 4 disconnects the inner circulation branch rail 2 from the inner circulation main rail 1 in the retracted state and makes the outbound rail 3 communicate with the inner circulation main rail 1, and in the extended state makes the inner circulation main rail 1 The inner circulation branch rail 2 is connected to the inner circulation main rail 1 and blocks the outbound rail 3 from the inner circulation main rail 1 . The movable rail driving component is used to drive the movable rail 4 into a retracted state or into an extended state. The first reading sensor is arranged on the inner circulation main rail 1 and is connected with the movable rail driving part.
当载具在主轨上前进并触发筛选站入口前的解读传感器时,控制系统会判断该载具需不需要进入筛选站,当需要进入筛选站时,控制系统会控制内循环主轨1与主轨对接以使载具由主轨进入内循环主轨1;当不需要进入筛选站时,载具直接在主轨上继续前进。当载具进入内循环主轨1后会通过自身的重力不断前进,当载具在内循环主轨1前进至触发第一解读传感器时,控制系统会重新判断该载具需不需要出筛选站,如果需要出筛选站,则活动轨驱动部件驱动活动轨4收缩以使内循环主轨1与出站轨3连通、与内循环支轨2断开,载具由内循主轨1进入出站轨3并由出站轨3返回主轨;如果不需要出筛选站,则活动轨驱动部件驱动活动轨4伸出以使内循环主轨1与出站轨3阻断、与内循环支轨2连接,载具由内循主轨1进入内循环支轨2并由内循环支轨2返回内循环主轨1,并重复上述步骤。When the vehicle advances on the main rail and triggers the reading sensor in front of the entrance of the screening station, the control system will determine whether the vehicle needs to enter the screening station. The main rail is docked so that the carrier enters the inner circulation main rail 1 from the main rail; when it is not necessary to enter the screening station, the carrier directly continues to move on the main rail. When the vehicle enters the inner circulation main rail 1, it will continue to advance through its own gravity. When the vehicle advances to the inner circulation main rail 1 to trigger the first interpretation sensor, the control system will re-determine whether the vehicle needs to leave the screening station. , If it is necessary to leave the screening station, the movable rail driving component drives the movable rail 4 to shrink so that the inner circulation main rail 1 is connected with the outbound rail 3 and disconnected from the inner circulation branch rail 2, and the carrier enters and exits from the inner circulation main rail 1 The station rail 3 is returned to the main rail by the outbound rail 3; if the screening station is not required, the movable rail driving component drives the movable rail 4 to extend to block the inner circulation main rail 1 and the outbound rail 3, and connect with the inner circulation support. The rails 2 are connected, the carrier enters the inner circulation branch rail 2 from the inner circulation main rail 1 and returns to the inner circulation main rail 1 from the inner circulation branch rail 2, and the above steps are repeated.
本发明的内循环筛选站使得不需要进入下一工作站的载具能够在筛选站内自行循环,而不是先返回主轨再由主轨重新进入筛选站,有效减少了不必要的主轨资源占用,避免造成载具拥堵,从而提高了整个制衣吊挂系统的工作效率。The inner circulation screening station of the present invention enables the vehicles that do not need to enter the next workstation to circulate in the screening station by themselves, instead of returning to the main rail and then re-entering the screening station from the main rail, effectively reducing unnecessary occupation of main rail resources, Avoid causing vehicle congestion, thereby improving the work efficiency of the entire garment hanging system.
所述内循环主轨1依次包括进料臂、主轨直轨段一、主轨弯轨段一、主轨直轨段二、主轨弯轨段二、主轨直轨段三以及主轨提升段,所述主轨直轨段一、主轨直轨段二、主轨直轨段三均依次斜向下设置,所述主轨提升段斜向上设置。载具能够通过自身重力在主轨直轨段一、主轨弯轨段一、主轨直轨段二、主轨弯轨段二、主轨直轨段三上自行前进。The inner circulation main rail 1 sequentially includes a feeding arm, a main rail straight rail section 1, a main rail curved rail section 1, a main rail straight rail section 2, a main rail curved rail section 2, a main rail straight rail section 3 and a main rail. In the lifting section, the first straight rail section of the main rail, the second straight rail section of the main rail, and the third straight rail section of the main rail are arranged obliquely downward in sequence, and the main rail lifting section is arranged obliquely upward. The carrier can advance by its own gravity on the main rail straight section 1, the main rail curved rail section 1, the main rail straight section 2, the main rail curved rail section 2, and the main rail straight section 3.
所述第一解读传感器设于所述主轨直轨段三,所述主轨直轨段三还设有与所述第一解读传感器配合设置的第一阻挡放行装置5。第一解读传感器设置在第一阻挡放行装置5处,一方面使载具的解读效果更好,另一方面在载具解读完成后还能够阻挡载具一定时间,保证活动轨及活动轨驱动部件有充足的时间完成相应动作,另外随着载具进入筛选站,载具依次在第一阻挡放行装置5处堆积,实现内循环主轨1对载具的存储。如图9所示,所述主轨直轨段三包括与所述主轨提升段连接的提升对接轨道部1-1,以及与所述提升对接轨道部1-1配合设置的护栏,护栏可以包括与提升对接轨道部1-1平行设置的限位杆。限位杆与提升对接轨道部1-1均设有一定的倾斜角度,限位杆与提升对接轨道部1-1配合可形成引导载具进入的限位通道,使得载具能够更稳定地进入主轨提升段的入口,并能够减小载具晃动、前后窜动,避免提升装置因载具窜动而不能够正常提升载具。The first reading sensor is arranged on the third straight rail section of the main rail, and the third straight rail section of the main rail is further provided with a first blocking and releasing device 5 arranged in cooperation with the first reading sensor. The first reading sensor is arranged at the first blocking and releasing device 5. On the one hand, the reading effect of the carrier is better. On the other hand, it can block the carrier for a certain period of time after the reading of the carrier is completed, so as to ensure the movable rail and the driving components of the movable rail. There is enough time to complete the corresponding actions. In addition, as the carriers enter the screening station, the carriers are piled up at the first blocking and releasing device 5 in turn, so as to realize the storage of the carriers by the inner circulation main rail 1 . As shown in FIG. 9 , the third straight rail section of the main rail includes a lifting and docking rail part 1-1 connected with the main rail lifting section, and a guardrail arranged in cooperation with the lifting and butting rail part 1-1. The guardrail can be It includes a limit rod arranged in parallel with the lifting butt rail part 1-1. The limit rod and the lifting butt rail part 1-1 are both provided with a certain inclination angle, and the limit rod and the lifting butt rail part 1-1 cooperate to form a limit channel for guiding the entry of the carrier, so that the carrier can enter more stably The entrance of the lifting section of the main rail can reduce the shaking and back and forth movement of the carrier, and prevent the lifting device from being unable to lift the carrier normally due to the movement of the carrier.
本发明还包括设于所述主轨直轨段一的满载检测装置,满载检测装置可以设置在主轨直轨段一与内循环支轨2对接再向下一点点的位置。通过满载检测装置可以确定筛选站内部的载具数量是否达到极限,如果已达到极限则不让载具再进入筛选站,从而保证筛选站的使用效果。The present invention also includes a full-load detection device arranged on the first straight rail section of the main rail, and the full-load detection device can be set at the position where the straight rail section 1 of the main rail is connected to the inner circulation branch rail 2 and then a little bit downward. Through the full-load detection device, it can be determined whether the number of vehicles inside the screening station has reached the limit.
还包括设于所述主轨直轨段一靠近所述主轨弯轨段一位置的第二阻挡放行装置。载具在主轨直轨段一上下行的过程中,需要先通过第二阻挡放行装置暂停一下,然后再缓慢通过主轨弯轨段一,避免载具在快速下行转弯过程中出现强烈碰撞和晃动,进一步提高了本发明筛选站的使用效果。It also includes a second blocking and releasing device arranged at a position of the straight rail section of the main rail and close to the curved rail section of the main rail. In the process of moving up and down the first straight section of the main rail, the vehicle needs to pause for a while through the second blocking and releasing device, and then slowly pass through the first curved section of the main rail to avoid strong collision and The shaking further improves the use effect of the screening station of the present invention.
所述进料臂与所述主轨直轨段一活动连接,所述进料臂通过进料臂驱动部件与所述主轨对接。进料臂驱动部件可直接采用现有技术的进料臂驱动部件,控制系统通过进料臂驱动部件可控制进料臂与主轨对接或分开。The feeding arm is movably connected with the straight rail section of the main rail, and the feeding arm is connected to the main rail through a feeding arm driving part. The feeding arm driving part can directly use the feeding arm driving part in the prior art, and the control system can control the feeding arm to connect or separate from the main rail through the feeding arm driving part.
所述主轨提升段配设有载具提升装置,载具提升装置也可直接采用现有技术的载具提升装置,载具提升装置用于提升载具。The main rail lifting section is equipped with a carrier lifting device, and the carrier lifting device can also directly adopt the prior art carrier lifting device, and the carrier lifting device is used for lifting the carrier.
活动轨4的实施例一,所述活动轨4呈杆状,所述主轨提升段端部设有轴向容置所述活动轨4的腔体。活动轨驱动部件包括气缸,气缸设置在主轨提升段的腔体内底部,活塞杆的自由端与活动轨4的底部连接。气缸可控制活动轨4上下移动,当活动轨4移动至最低端时,活动轨4与出站轨3完成对接,载具能够直接由主轨提升段进入出站轨3;当活动轨4移动至最顶端时,活动轨4与内循环支轨2完成对接,载具能够直接由主轨提升段进入内循环支轨2。In the first embodiment of the movable rail 4 , the movable rail 4 is in the shape of a rod, and a cavity for axially accommodating the movable rail 4 is provided at the end of the main rail lifting section. The movable rail driving component includes a cylinder, which is arranged at the bottom of the cavity of the main rail lifting section, and the free end of the piston rod is connected to the bottom of the movable rail 4 . The air cylinder can control the movable rail 4 to move up and down. When the movable rail 4 moves to the lowest end, the movable rail 4 and the outbound rail 3 are docked, and the carrier can directly enter the outbound rail 3 from the main rail lifting section; when the movable rail 4 moves When it reaches the top, the movable rail 4 is docked with the inner circulation support rail 2, and the carrier can directly enter the inner circulation support rail 2 from the main rail lifting section.
或者,所述活动轨驱动部件包括外置型气缸,具体为所述主轨提升段外壁设有与所述腔体连通并沿所述活动轨4运动方向设置的导向槽,所述活动轨驱动部件包括与所述活动轨4连接并穿过所述导向槽的驱动杆,以及与所述驱动杆连接的气缸。气缸可控制驱动杆沿导向槽上下移动,当驱动杆移动至导向槽的最低端时,活动轨4正好全部容置在腔体中,载具能够直接由主轨提升段进入出站轨3。当驱动杆移动至导向槽的最顶端时,部分活动轨4正好移出于腔体并与内循环支轨2端底部相抵,载具能够直接由主轨提升段进入内循环支轨2。如图7所示,所述内循环支轨2端底部设有与所述活动轨4插接的槽孔2-1,活动轨4端部可插入槽孔2-1中,使得活动轨4与内循环支轨2及内循环主轨1的连接效果更好,进而再次提高了本发明筛选站的使用效果。Alternatively, the movable rail driving component includes an external cylinder. Specifically, the outer wall of the main rail lifting section is provided with a guide groove that communicates with the cavity and is arranged along the moving direction of the movable rail 4. The movable rail driving component It includes a driving rod connected with the movable rail 4 and passing through the guide groove, and a cylinder connected with the driving rod. The cylinder can control the drive rod to move up and down along the guide groove. When the drive rod moves to the lowest end of the guide groove, the movable rail 4 is exactly accommodated in the cavity, and the carrier can directly enter the outbound rail 3 from the main rail lifting section. When the drive rod moves to the top of the guide groove, part of the movable rail 4 just moves out of the cavity and abuts against the bottom of the inner circulation support rail 2, and the carrier can directly enter the inner circulation support rail 2 from the main rail lifting section. As shown in FIG. 7 , the bottom of the inner circulation support rail 2 is provided with a slot 2-1 that is inserted into the movable rail 4, and the end of the movable rail 4 can be inserted into the slot 2-1, so that the movable rail 4 can be inserted into the slot 2-1. The connection effect with the inner circulation branch rail 2 and the inner circulation main rail 1 is better, which further improves the use effect of the screening station of the present invention.
活动轨4的实施例二,如图8所示,所述活动轨4包括杆状的活动轨本体以及与所述活动轨本体顶部呈一定夹角连接的对接头。所述主轨提升段端部设有允许部分所述活动轨本体轴向插入的孔腔,所述活动轨驱动部件包括气缸,气缸设置在主轨提升段的孔腔内底部,活塞杆的自由端与活动轨4的底部连接。气缸可控制活动轨4上下移动,当活动轨4移动至最低端时,活动轨4的对接头会与出站轨3完成对接,载具能够直接由主轨提升段进入出站轨3。当驱动杆移动至最顶端时,活动轨4的对接头会与内循环支轨2完成对接,载具能够直接由主轨提升段进入内循环支轨2。The second embodiment of the movable rail 4, as shown in FIG. 8 , the movable rail 4 includes a rod-shaped movable rail body and a butt joint connected with the top of the movable rail body at a certain angle. The end of the main rail lifting section is provided with a cavity allowing part of the movable rail body to be inserted axially, the movable rail driving component includes a cylinder, and the cylinder is arranged at the bottom of the cavity of the main rail lifting section. The end is connected to the bottom of the movable rail 4 . The cylinder can control the movable rail 4 to move up and down. When the movable rail 4 moves to the lowest end, the butt joint of the movable rail 4 will complete the docking with the outbound rail 3, and the carrier can directly enter the outbound rail 3 from the main rail lifting section. When the driving rod moves to the topmost, the butt joint of the movable rail 4 will be docked with the inner circulation support rail 2, and the carrier can directly enter the inner circulation support rail 2 from the main rail lifting section.
本发明可根据实际使用需求选择合适的活动轨4结构以及活动轨驱动部件的设置方式。According to the present invention, a suitable structure of the movable rail 4 and the arrangement of the driving components of the movable rail can be selected according to actual use requirements.
所述内循环支轨2依次包括支轨直轨段一、支轨弯轨段、支轨直轨段二以及循环臂,所述支轨直轨段一、支轨直轨段二均斜向下设置。载具能够通过自身重力在支轨直轨段一、支轨弯轨段、支轨直轨段二上自行前进。循环臂的自由端正好位于主轨直轨段一的正上方且与主轨直轨段一平行,载具在循环臂上时会通过重力逐渐将循环臂的自由端向下压,从而使循环臂的自由端与主轨直轨段一对接,进而使载具能够从循环臂进入主轨直轨段一,载具进入主轨直轨段一后,循环臂会因失去重力压制而复位。所述支轨直轨段二与所述循环臂连接处设有第三阻挡放行装置6及第三解读传感器。第三阻挡放行装置6的设置可使载具在下行过程中先暂停一下,然后再缓慢进入内循环主轨1,避免载具在由内循环支轨2进入内循环主轨1过程中出现强烈晃动现象,另外,通过第三解读传感器的设置可控制载具进入内循环主轨1的时机,避免在载具进入内循环主轨1时相应位置正好有载具经过,防止发生载具碰撞。The inner circulation support rail 2 includes the first straight rail section of the support rail, the curved rail section of the support rail, the second straight rail section of the support rail, and the circulating arm. under Settings. The carrier can advance by itself on the first straight rail section of the support rail, the curved rail section of the support rail, and the second straight rail section of the support rail by its own gravity. The free end of the circulating arm is just above the straight rail section 1 of the main rail and parallel to the straight section 1 of the main rail. When the carrier is on the circulating arm, the free end of the circulating arm will be gradually pressed down by gravity, so that the circulation The free end of the arm is docked with the straight rail section 1 of the main rail, so that the carrier can enter the straight rail section 1 of the main rail from the circulating arm. After the carrier enters the straight section 1 of the main rail, the circulating arm will reset due to the loss of gravity. A third blocking and releasing device 6 and a third reading sensor are arranged at the connection between the second straight rail section of the support rail and the circulating arm. The setting of the third blocking and releasing device 6 can make the carrier pause for a while during the descending process, and then slowly enter the inner circulation main rail 1, so as to prevent the vehicle from appearing violently during the process of entering the inner circulation main rail 1 from the inner circulation branch rail 2 In addition, the setting of the third interpretation sensor can control the timing of the vehicle entering the inner circulation main rail 1, so as to prevent the vehicle from passing by the corresponding position when the vehicle enters the inner circulation main rail 1, and prevent the collision of the vehicle.
所述出站轨3依次包括出站轨直轨以及出料臂,所述出站轨直轨斜向下设置。载具能够通过自身重力在出站轨直轨上自行前进。出料臂的自由端正好位于主轨的正上方且与主轨平行,载具在出料臂上时会通过重力逐渐将出料臂的自由端向下压,从而使出料臂的自由端与主轨对接,进而使载具能够从出料臂进入主轨,载具进入主轨后,出料臂会因失去重力压制而复位。所述出站轨直轨与所述出料臂连接处设有第四阻挡放行装置7及第四解读传感器。第四阻挡放行装置7的设置可使载具在下行过程中先暂停一下,然后再缓慢进入主轨,避免载具在由出站轨3进入主轨过程中出现强烈晃动现象,另外,通过第四解读传感器的设置可控制载具进入主轨的时机,避免在载具进入主轨时相应位置正好有载具经过,防止发生载具碰撞。The outbound rail 3 sequentially includes an outbound rail straight rail and a discharge arm, and the outbound rail straight rail is arranged obliquely downward. The vehicle can move forward on the straight rail of the outbound rail by its own gravity. The free end of the discharge arm is just above the main rail and parallel to the main rail. When the carrier is on the discharge arm, the free end of the discharge arm will be gradually pressed down by gravity, so that the free end of the discharge arm is It is docked with the main rail, so that the carrier can enter the main rail from the discharge arm. After the carrier enters the main rail, the discharge arm will reset due to the loss of gravity. A fourth blocking and releasing device 7 and a fourth reading sensor are provided at the connection between the outbound rail straight rail and the discharging arm. The setting of the fourth blocking and releasing device 7 can make the carrier pause for a while during the downward process, and then slowly enter the main rail, so as to avoid the strong shaking phenomenon of the carrier in the process of entering the main rail from the outbound rail 3. The setting of the four-interpretation sensor can control the timing of the vehicle entering the main rail, avoid the vehicle passing by the corresponding position when the vehicle enters the main rail, and prevent the vehicle from colliding.
如图10所示,一种内循环筛选站控制方法,包括以下步骤As shown in Figure 10, a method for controlling an inner circulation screening station includes the following steps
L1载具触发主轨上的解读传感器,控制系统判断载具是否需要进筛选站,是,则进入L2;否,则载具在主轨上继续前进。The L1 vehicle triggers the interpretation sensor on the main rail, and the control system determines whether the vehicle needs to enter the screening station.
L2载具进入筛选站的内循环主轨1并在内循环主轨1上前进至触发内循环主轨1上的第一解读传感器,控制系统判断载具是否需要出筛选站,是,则进入L3;否,则活动轨驱动部件驱动活动轨4伸出以使内循环主轨1与出站轨3阻断、与内循环支轨2连接,载具由内循主轨1进入内循环支轨2并由内循环支轨2返回内循环主轨1以重复L2。The L2 vehicle enters the inner circulation main rail 1 of the screening station and advances on the inner circulation main rail 1 to trigger the first reading sensor on the inner circulation main rail 1. The control system determines whether the vehicle needs to leave the screening station. If yes, enter the L3; No, the movable rail driving component drives the movable rail 4 to extend so that the inner circulation main rail 1 is blocked from the outbound rail 3 and connected to the inner circulation branch rail 2, and the carrier enters the inner circulation branch from the inner circulation main rail 1. Track 2 and from the inner loop branch track 2 back to the inner loop main track 1 to repeat L2.
L3活动轨驱动部件驱动活动轨4收缩以使内循环主轨1与出站轨3连通、与内循环支轨2断开,载具由内循主轨1进入出站轨3并由出站轨3返回主轨。The L3 movable rail driving component drives the movable rail 4 to shrink so that the inner circulation main rail 1 communicates with the outbound rail 3 and is disconnected from the inner circulation branch rail 2. The carrier enters the outbound rail 3 from the inner circulation main rail 1 and exits from the station. Track 3 returns to the main track.
当载具在主轨上前进并触发筛选站前的解读传感器时,控制系统会判断该载具需不需要进入筛选站,当需要进入筛选站时,控制系统会控制内循环主轨1与主轨对接以使载具由主轨进入内循环主轨1;当不需要进入筛选站时,载具直接在主轨上继续前进。当载具进入内循环主轨1后会通过自身的重力不断前进,当载具在内循环主轨1前进至触发第一解读传感器时,控制系统会重新判断该载具需不需要出筛选站,如果需要出筛选站,则活动轨驱动部件驱动活动轨4收缩以使内循环主轨1与出站轨3连通、与内循环支轨2断开,载具由内循主轨1进入出站轨3并由出站轨3返回主轨;如果不需要出筛选站,则活动轨驱动部件驱动活动轨4伸出以使内循环主轨1与出站轨3阻断、与内循环支轨2连接,载具由内循主轨1进入内循环支轨2并由内循环支轨2返回内循环主轨1,并重复上述步骤。When the vehicle advances on the main rail and triggers the reading sensor in front of the screening station, the control system will determine whether the vehicle needs to enter the screening station. The rails are docked so that the carrier enters the inner circulation main rail 1 from the main rail; when there is no need to enter the screening station, the carrier directly continues to move on the main rail. When the vehicle enters the inner circulation main rail 1, it will continue to advance through its own gravity. When the vehicle advances to the inner circulation main rail 1 to trigger the first interpretation sensor, the control system will re-determine whether the vehicle needs to leave the screening station. , If it is necessary to leave the screening station, the movable rail driving component drives the movable rail 4 to shrink so that the inner circulation main rail 1 is connected with the outbound rail 3 and disconnected from the inner circulation branch rail 2, and the carrier enters and exits from the inner circulation main rail 1 The station rail 3 is returned to the main rail by the outbound rail 3; if the screening station is not required, the movable rail driving component drives the movable rail 4 to extend to block the inner circulation main rail 1 and the outbound rail 3, and connect with the inner circulation support. The rails 2 are connected, the carrier enters the inner circulation branch rail 2 from the inner circulation main rail 1 and returns to the inner circulation main rail 1 from the inner circulation branch rail 2, and the above steps are repeated.
本发明的内循环筛选站控制方法使得不需要进入下一工作站的载具能够在筛选站内自行循环,而不是先返回主轨再由主轨重新进入筛选站,有效减少了不必要的主轨资源占用,避免造成载具拥堵,从而提高了整个制衣吊挂系统的工作效率。The control method of the inner circulation screening station of the present invention enables the vehicles that do not need to enter the next work station to circulate in the screening station by themselves, instead of returning to the main rail and then re-entering the screening station from the main rail, effectively reducing unnecessary main rail resources Occupy, avoid causing vehicle congestion, thereby improving the work efficiency of the entire garment hanging system.
在所述L1与所述L2之间还包括S1控制系统通过安装在内循环主轨上的满载装置判断筛选站是否还能允许载具进入,是,则进入L2;否,则载具在主轨上继续前进。通过满载检测步骤可以确定筛选站内部的载具数量是否达到极限,如果已达到极限则不让载具再进入筛选站,从而保证筛选站的使用效果。Between the L1 and the L2, the S1 control system is also included to judge whether the screening station can still allow the vehicle to enter through the full-load device installed on the inner circulation main rail. Continue on track. Through the full load detection step, it can be determined whether the number of vehicles inside the screening station has reached the limit.
在所述L2中,所述内循环主轨设有与所述第一解读传感器配合设置的第一阻挡放行装置5,控制系统通过所述第一阻挡放行装置5及第一解读传感器阻挡或放行载具。第一解读传感器设置在第一阻挡放行装置5处,一方面使载具的解读效果更好,另一方面在载具解读完成后还能够阻挡载具一定时间,保证活动轨及活动轨驱动部件有充足的时间完成相应动作。In the L2, the inner circulation main rail is provided with a first blocking and releasing device 5 cooperating with the first reading sensor, and the control system blocks or releases through the first blocking and releasing device 5 and the first reading sensor vehicle. The first reading sensor is arranged at the first blocking and releasing device 5. On the one hand, the reading effect of the carrier is better. On the other hand, it can block the carrier for a certain period of time after the reading of the carrier is completed, so as to ensure the movable rail and the driving components of the movable rail. There is enough time to complete the corresponding action.
在所述L2中,所述内循环支轨设有第三阻挡放行装置6及第三解读传感器,控制系统通过所述第三阻挡放行装置6及第三解读传感器阻挡或放行载具。第三阻挡放行装置6的设置可使载具在下行过程中先暂停一下,然后再缓慢进入内循环主轨1,避免载具在由内循环支轨2进入内循环主轨1过程中出现强烈晃动现象,另外,通过第三解读传感器的设置可控制载具进入内循环主轨1的时机,避免在载具进入内循环主轨1时相应位置正好有载具经过。In the L2, the inner circulation branch rail is provided with a third blocking and releasing device 6 and a third reading sensor, and the control system blocks or releases the carrier through the third blocking and releasing device 6 and the third reading sensor. The setting of the third blocking and releasing device 6 can make the carrier pause for a while during the descending process, and then slowly enter the inner circulation main rail 1, so as to prevent the vehicle from appearing violently during the process of entering the inner circulation main rail 1 from the inner circulation branch rail 2 In addition, the setting of the third interpretation sensor can control the timing of the vehicle entering the inner circulation main rail 1, so as to avoid the vehicle passing by the corresponding position when the vehicle enters the inner circulation main rail 1.
在所述L3中,所述出站轨设有四阻挡放行装置7及第四解读传感器,控制系统通过所述四阻挡放行装置7及第四解读传感器阻挡或放行载具。第四阻挡放行装置7的设置可使载具在下行过程中先暂停一下,然后再缓慢进入主轨,避免载具在由出站轨3进入主轨过程中出现强烈晃动现象,另外,通过第四解读传感器的设置可控制载具进入主轨的时机,避免在载具进入主轨时相应位置正好有载具经过。In the L3, the outbound rail is provided with four blocking and releasing devices 7 and a fourth reading sensor, and the control system blocks or releases the carrier through the four blocking and releasing devices 7 and the fourth reading sensor. The setting of the fourth blocking and releasing device 7 can make the carrier pause for a while during the downward process, and then slowly enter the main rail, so as to avoid the strong shaking phenomenon of the carrier in the process of entering the main rail from the outbound rail 3. The setting of the four-interpretation sensor can control the timing of the vehicle entering the main rail, so as to avoid the vehicle passing by the corresponding position when the vehicle enters the main rail.
上面所述的实施例仅是对本发明的优选实施方式进行描述,并非对本发明的构思和范围进行限定。在不脱离本发明设计构思的前提下,本领域普通人员对本发明的技术方案做出的各种变型和改进,均应落入到本发明的保护范围,本发明请求保护的技术内容,已经全部记载在权利要求书中。The above-mentioned embodiments are only to describe the preferred embodiments of the present invention, and do not limit the concept and scope of the present invention. Under the premise of not departing from the design concept of the present invention, various modifications and improvements made by those of ordinary skill in the art to the technical solutions of the present invention should fall within the protection scope of the present invention, and the technical content claimed in the present invention has been fully recorded in the claims.

Claims (20)

  1. 一种内循环筛选站,其特征在于:包括An inner circulation screening station is characterized in that: comprising:
    内循环主轨(1),第一端与主轨活动连接;The inner circulation main rail (1), the first end is movably connected with the main rail;
    内循环支轨(2),与所述内循环主轨(1)第二端断开或连接,连接后使载具由所述内循环主轨(1)进入所述内循环支轨(2)并由所述内循环支轨(2)返回至所述内循环主轨(1);The inner circulation support rail (2) is disconnected or connected with the second end of the inner circulation main rail (1), and after the connection, the carrier enters the inner circulation support rail (2) from the inner circulation main rail (1) ) and is returned to the inner circulation main rail (1) by the inner circulation branch rail (2);
    出站轨(3),与所述内循环主轨(1)第二端阻断或连通,连通后使载具由所述内循环主轨(1)进入所述出站轨(3)并由所述出站轨(3)返回至所述主轨;The outbound rail (3) is blocked or communicated with the second end of the inner circulation main rail (1). Return to the main rail from the outbound rail (3);
    活动轨(4),设置在所述内循环主轨(1)的第二端,收缩状态下使所述内循环支轨(2)与所述内循环主轨(1)断开并使所述出站轨(3)与所述内循环主轨(1)连通,伸出状态下使所述内循环支轨(2)与所述内循环主轨(1)连接并使所述出站轨(3)与所述内循环主轨(1)阻断;The movable rail (4) is arranged at the second end of the inner circulation main rail (1), and in a retracted state, the inner circulation branch rail (2) is disconnected from the inner circulation main rail (1) and all the inner circulation rails (1) are disconnected. The outbound rail (3) is communicated with the inner circulation main rail (1), and in the extended state, the inner circulation branch rail (2) is connected with the inner circulation main rail (1) and the outbound rail is connected. The rail (3) is blocked from the inner circulation main rail (1);
    活动轨驱动部件,用于驱动所述活动轨(4)进入收缩状态或进入伸出状态;A movable rail driving component, used for driving the movable rail (4) into a retracted state or into an extended state;
    第一解读传感器,设于所述内循环主轨(1)并与所述活动轨驱动部件连接。The first interpretation sensor is arranged on the inner circulation main rail (1) and connected with the movable rail driving component.
  2. 根据权利要求1所述的一种内循环筛选站,其特征在于:所述内循环主轨(1)依次包括进料臂、主轨直轨段一、主轨弯轨段一、主轨直轨段二、主轨弯轨段二、主轨直轨段三以及主轨提升段,所述主轨直轨段一、主轨直轨段二、主轨直轨段三均斜向下设置,所述主轨提升段斜向上设置。The inner circulation screening station according to claim 1, characterized in that: the inner circulation main rail (1) sequentially comprises a feeding arm, a main rail straight rail section, a main rail curved rail section, and a main rail straight rail section. The second rail section, the second main rail curved rail section, the third main rail straight rail section, and the main rail lifting section, the main rail straight rail section one, the main rail straight rail section two, and the main rail straight rail section three are all set obliquely downward , the main rail lifting section is arranged obliquely upward.
  3. 根据权利要求2所述的一种内循环筛选站,其特征在于:所述主轨直轨段三包括与所述主轨提升段连接的提升对接轨道部(1-1),以及与所述提升对接轨道部(1-1)配合设置的护栏(1-2)。An inner circulation screening station according to claim 2, characterized in that: the straight rail section 3 of the main rail comprises a lifting butt-joint rail part (1-1) connected with the lifting section of the main rail, and is connected with the main rail lifting section. Lift the guardrail (1-2) matched with the docking rail part (1-1).
  4. 根据权利要求2所述的一种内循环筛选站,其特征在于:所述第一解读传感器设于所述主轨直轨段三,所述主轨直轨段三还设有与所述第一解读传感器配合设置的第一阻挡放行装置(5)。The inner circulation screening station according to claim 2, wherein the first reading sensor is arranged on the third straight rail section of the main rail, and the third straight rail section of the main rail is further provided with the third straight rail section. 1. A first blocking and releasing device (5) cooperating with the interpretation sensor.
  5. 根据权利要求2所述的一种内循环筛选站,其特征在于:还包括设于所述主轨直轨段一的满载检测装置。The inner circulation screening station according to claim 2, characterized in that it further comprises a full-load detection device arranged on the first straight rail section of the main rail.
  6. 根据权利要求2所述的一种内循环筛选站,其特征在于:还包括设于所述主轨直轨段一靠近所述主轨弯轨段一位置的第二阻挡放行装置。The inner circulation screening station according to claim 2, further comprising a second blocking and releasing device arranged at a position of the straight rail section of the main rail and a position close to the curved rail section of the main rail.
  7. 根据权利要求2所述的一种内循环筛选站,其特征在于:所述进料臂与所述主轨直轨段一活动连接,所述进料臂通过进料臂驱动部件与所述主轨对接。The inner circulation screening station according to claim 2, wherein the feeding arm is movably connected to the straight rail section of the main rail, and the feeding arm is connected to the main rail through a feeding arm driving part. Rail docking.
  8. 根据权利要求2所述的一种内循环筛选站,其特征在于:所述主轨提升段配设有载具提升装置。The inner circulation screening station according to claim 2, wherein the main rail lifting section is equipped with a carrier lifting device.
  9. 根据权利要求2所述的一种内循环筛选站,其特征在于:所述活动轨(4)呈杆状;所述主轨提升段端部设有轴向容置所述活动轨(4)的腔体,所述主轨提升段外壁设有与所述腔体连通并沿所述活动轨(4)运动方向设置的导向槽;所述活动轨驱动部件包括与所述活动轨(4)连接并穿过所述导向槽的驱动杆,以及与所述驱动杆连接的气缸。The inner circulation screening station according to claim 2, characterized in that: the movable rail (4) is in the shape of a rod; A cavity, the outer wall of the main rail lifting section is provided with a guide groove that communicates with the cavity and is arranged along the moving direction of the movable rail (4); A driving rod connected to and passing through the guide groove, and an air cylinder connected with the driving rod.
  10. 根据权利要求9所述的一种内循环筛选站,其特征在于:所述内循环支轨(2)端底部设有与所述活动轨(4)插接的槽孔(2-1)。The inner circulation screening station according to claim 9, characterized in that: the bottom of the end of the inner circulation branch rail (2) is provided with a slot (2-1) that is inserted into the movable rail (4).
  11. 根据权利要求2所述的一种内循环筛选站,其特征在于:所述活动轨(4)包括杆状的活动轨本体以及与所述活动轨本体顶部呈一定夹角连接的对接头;所述主轨提升段端部设有允许部分所述活动轨本体轴向插入的孔腔;所述活动轨驱动部件包括与所述活动轨本体连接的驱动杆,以及与所述驱动杆连接的气缸。An internal circulation screening station according to claim 2, characterized in that: the movable rail (4) comprises a rod-shaped movable rail body and a butt joint connected with the top of the movable rail body at a certain angle; The end of the main rail lifting section is provided with a cavity allowing part of the movable rail body to be inserted axially; the movable rail driving component includes a driving rod connected with the movable rail body, and a cylinder connected with the driving rod .
  12. 根据权利要求1所述的一种内循环筛选站,其特征在于:所述内循环支轨(2)依次包括支轨直轨段一、支轨弯轨段、支轨直轨段二以及循环臂,所述支轨直轨段一、支轨直轨段二均斜向下设置。The inner circulation screening station according to claim 1, characterized in that: the inner circulation branch rail (2) sequentially comprises a branch rail straight rail section, a branch rail curved rail section, a branch rail straight rail section 2, and a circular rail section. The arm, the first straight rail section of the support rail and the second straight rail section of the support rail are both arranged obliquely downward.
  13. 根据权利要求12所述的一种内循环筛选站,其特征在于:所述支轨直轨段二与所述循环臂连接处设有第三阻挡放行装置(6)及第三解读传感器。An inner circulation screening station according to claim 12, characterized in that: a third blocking and releasing device (6) and a third reading sensor are provided at the connection between the second straight rail section of the branch rail and the circulation arm.
  14. 根据权利要求1所述的一种内循环筛选站,其特征在于:所述出站轨(3)依次包括出站轨直轨以及出料臂,所述出站轨直轨斜向下设置。The inner circulation screening station according to claim 1, characterized in that: the outbound rail (3) comprises an outbound rail straight rail and a discharging arm in sequence, and the outbound rail straight rail is arranged obliquely downward.
  15. 根据权利要求14所述的一种内循环筛选站,其特征在于:所述出站轨直轨与所述出料臂连接处设有第四阻挡放行装置(7)及第四解读传感器。An inner circulation screening station according to claim 14, characterized in that: a fourth blocking and releasing device (7) and a fourth reading sensor are provided at the connection between the outgoing rail straight rail and the discharging arm.
  16. 一种内循环筛选站控制方法,其特征在于:包括以下步骤A method for controlling an inner circulation screening station, characterized in that it comprises the following steps
    L1载具触发主轨上的解读传感器,控制系统判断载具是否需要进筛选站,是,则进入L2;否,则载具在主轨上继续前进;The L1 vehicle triggers the interpretation sensor on the main rail, and the control system determines whether the vehicle needs to enter the screening station.
    L2载具进入筛选站的内循环主轨(1)并在内循环主轨(1)上前进至触发内循环主轨(1)上的第一解读传感器,控制系统判断载具是否需要出筛选站,是,则进入L3;否,则活动轨驱动部件驱动活动轨(4)伸出以使内循环主轨(1)与出站轨(3)阻断、与内循环支轨(2)连接,载具由内循主轨(1)进入内循环支轨(2)并由内循环支轨(2)返回内循环主轨(1)以重复L2;The L2 vehicle enters the inner circulation main rail (1) of the screening station and advances on the inner circulation main rail (1) to trigger the first reading sensor on the inner circulation main rail (1), and the control system determines whether the vehicle needs to be screened Station, yes, then enter L3; no, the movable rail driving component drives the movable rail (4) to extend to block the inner circulation main rail (1) and the outbound rail (3), and the inner circulation branch rail (2) Connect, the carrier enters the inner circulation branch rail (2) from the inner circulation main rail (1) and returns to the inner circulation main rail (1) from the inner circulation branch rail (2) to repeat L2;
    L3活动轨驱动部件驱动活动轨(4)收缩以使内循环主轨(1)与出站轨(3)连通、与内循环支轨(2)断开,载具由内循主轨(1)进入出站轨(3)并由出站轨(3)返回主轨。The L3 movable rail driving component drives the movable rail (4) to shrink so that the inner circulation main rail (1) communicates with the outbound rail (3) and is disconnected from the inner circulation branch rail (2). ) into the outbound rail (3) and from the outbound rail (3) back to the main rail.
  17. 根据权利要求16所述的一种内循环筛选站控制方法,其特征在于:在所述L1与所述L2之间还包括A method for controlling an inner circulation screening station according to claim 16, characterized in that: between the L1 and the L2, further comprising:
    S1控制系统通过安装在内循环主轨上的满载装置判断筛选站是否还能允许载具进入,是,则进入L2;否,则载具在主轨上继续前进。The S1 control system judges whether the screening station can still allow the vehicle to enter through the full-load device installed on the main rail of the inner circulation.
  18. 根据权利要求16所述的一种内循环筛选站控制方法,其特征在于:在所述L2中,所述内循环主轨设有与所述第一解读传感器配合设置的第一阻挡放行装置(5),控制系统通过所述第一阻挡放行装置(5)及第一解读传感器阻挡或放行载具。A method for controlling an inner circulation screening station according to claim 16, characterized in that: in the L2, the inner circulation main rail is provided with a first blocking and releasing device ( 5), the control system blocks or releases the carrier through the first blocking and releasing device (5) and the first reading sensor.
  19. 根据权利要求16所述的一种内循环筛选站控制方法,其特征在于:在所述L2中,所述内循环支轨设有第三阻挡放行装置(6)及第三解读传感器,控制系统通过所述第三阻挡放行装置(6)及第三解读传感器阻挡或放行载具。A method for controlling an inner circulation screening station according to claim 16, characterized in that: in the L2, the inner circulation branch rail is provided with a third blocking and releasing device (6) and a third reading sensor, and the control system The carrier is blocked or released by the third blocking and releasing device (6) and the third reading sensor.
  20. 根据权利要求16所述的一种内循环筛选站控制方法,其特征在于:在所述L3中,所述出站轨设有四阻挡放行装置(7)及第四解读传感器,控制系统通过所述四阻挡放行装置(7)及第四解读传感器阻挡或放行载具。A method for controlling an inner circulation screening station according to claim 16, characterized in that: in the L3, the outbound rail is provided with four blocking and releasing devices (7) and a fourth reading sensor, and the control system passes through the The four blocking and releasing devices (7) and the fourth reading sensor block or release the vehicle.
PCT/CN2021/139447 2021-03-11 2021-12-20 Internal circulation screening station and control method therefor WO2022188502A1 (en)

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