WO2022179641A2 - Heating body, atomizer and electronic atomization device - Google Patents

Heating body, atomizer and electronic atomization device Download PDF

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Publication number
WO2022179641A2
WO2022179641A2 PCT/CN2022/092856 CN2022092856W WO2022179641A2 WO 2022179641 A2 WO2022179641 A2 WO 2022179641A2 CN 2022092856 W CN2022092856 W CN 2022092856W WO 2022179641 A2 WO2022179641 A2 WO 2022179641A2
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WO
WIPO (PCT)
Prior art keywords
heating element
sub
liquid
element according
grooves
Prior art date
Application number
PCT/CN2022/092856
Other languages
French (fr)
Chinese (zh)
Other versions
WO2022179641A3 (en
Inventor
赵月阳
吕铭
张彪
樊文远
李光辉
Original Assignee
深圳麦克韦尔科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳麦克韦尔科技有限公司 filed Critical 深圳麦克韦尔科技有限公司
Priority to PCT/CN2022/092856 priority Critical patent/WO2022179641A2/en
Priority to CN202290000076.2U priority patent/CN218185267U/en
Priority to EP22759005.6A priority patent/EP4159057A4/en
Publication of WO2022179641A2 publication Critical patent/WO2022179641A2/en
Priority to CN202211305802.4A priority patent/CN117044999A/en
Publication of WO2022179641A3 publication Critical patent/WO2022179641A3/en
Priority to US18/091,958 priority patent/US20230363455A1/en

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/44Wicks
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/48Fluid transfer means, e.g. pumps
    • A24F40/485Valves; Apertures
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10Devices using liquid inhalable precursors

Definitions

  • the present application relates to the technical field of atomization, and in particular, to a heating element, an atomizer and an electronic atomization device.
  • the electronic atomization device is composed of a heating element, a battery and a control circuit.
  • the heating element is the core component of the electronic atomization device, and its characteristics determine the atomization effect and use experience of the electronic atomization device.
  • a porous heating body using a dense matrix such as glass is provided.
  • the thermal conduction efficiency of the dense matrix with through-holes is lower than that of the porous matrix with disordered through-holes (eg, porous ceramics), which affects the atomization efficiency.
  • the application provides a heating body with a dense matrix, an atomizer and an electronic atomization device having the heating body, so as to improve the atomization efficiency.
  • the first technical solution provided by the present application is to provide a heating element, which is applied to an electronic atomization device and is used for heating an atomized aerosol to generate a matrix, including a dense matrix; the dense matrix has relatively The liquid absorbing surface and the atomizing surface are provided; the dense substrate is provided with a plurality of micropores, and the micropores penetrate through the liquid absorbing surface and the atomizing surface;
  • the atomization surface is a surface-treated wetting structure, and the wetting structure is in communication with the micropore liquid conducting.
  • the atomization surface has a first concave-convex structure to form the wetting structure;
  • the first concave-convex structure includes a plurality of first grooves, and the first grooves are connected with the plurality of microscopic grooves.
  • the holes are connected with fluid.
  • the plurality of first grooves are arranged parallel to each other, and the length direction of the first grooves is parallel to the first direction; there is a first protrusion between two adjacent first grooves strip;
  • first grooves are arranged in parallel with each other, and the length direction of the first grooves is parallel to the second direction; there is a second convex strip between two adjacent first grooves;
  • a plurality of the first grooves include a plurality of first sub-slots extending along a first direction and a plurality of second sub-slots extending along a second direction, and a plurality of the first sub-slots and a plurality of the The second sub-slots are arranged crosswise; there is a bump between two adjacent first sub-slots and two adjacent second sub-slots;
  • the second direction intersects with the first direction.
  • a plurality of the first grooves includes a plurality of the first sub-grooves and a plurality of the second sub-grooves; a plurality of the first sub-grooves and a plurality of the second sub-grooves A plurality of the bumps distributed in an array are formed in cooperation.
  • the plurality of ports of the plurality of micropores away from the liquid suction surface are all located on the bottom surface of the first groove;
  • a plurality of ports of the plurality of micropores away from the liquid suction surface are all located on the end face of the bump away from the liquid suction surface;
  • a part of the plurality of ports of the plurality of micropores far away from the liquid suction surface is located on the bottom surface of the first groove, and the other part is located on the end surface of the convex block away from the liquid suction surface.
  • a plurality of ports of the plurality of micropores away from the liquid suction surface are located on the bottom surface of the first groove; a plurality of the micropores are distributed in an array, and each of the first sub-surfaces is arranged in an array.
  • the groove corresponds to a row of the micro-holes, and each of the second sub-slots corresponds to a column of the micro-holes; multiple rows of the bumps and multiple rows of the micro-holes are alternately arranged, and multiple rows of the bumps and multiple rows of the micro-holes are arranged alternately. Alternate arrangement of microwells.
  • the heating element further comprises a heating film, the heating film is arranged on the surface of the wetting structure, the heating film is used for heating and atomizing the aerosol generating substrate, and the heating film allows The corresponding micropores are exposed.
  • the heating element further includes a heating film
  • the heating film includes a first part, a second part, a third part and a fourth part
  • the first part is located on the side wall of the first sub-slot and bottom wall
  • the second part is located on the side wall and bottom wall of the second sub-tank
  • the third part is located on the end face of the bump away from the liquid suction surface
  • the fourth part extends to the corresponding the pore walls of the micropores.
  • the width of the first groove is 1 ⁇ m-100 ⁇ m.
  • the width of the first groove is less than or equal to 1.2 times the diameter of the micropore.
  • the depth of the first groove is 1 ⁇ m-200 ⁇ m.
  • the depth of the first groove is 1 ⁇ m-50 ⁇ m.
  • the plurality of micro-holes are arranged in an array, including a plurality of micro-hole columns parallel to the first direction;
  • the wetting structure includes a plurality of first sub-grooves, and the extension of the first sub-groove is The direction is parallel to the first direction and corresponds to at least one row of microholes parallel to the first direction.
  • the plurality of micropores includes a plurality of micropore rows parallel to the second direction
  • the wetting structure includes a plurality of second sub-grooves
  • the extension direction of the second sub-grooves is the same as that of the second sub-groove.
  • the direction is parallel and corresponds to at least one micropore row parallel to the second direction, wherein the plurality of first sub-slots and the plurality of second sub-slots are cross-connected to form a network structure.
  • the heating element further includes a positive electrode and a negative electrode, and two ends of the heating film are respectively electrically connected to the positive electrode and the negative electrode; the first direction is along the positive electrode. The direction in which the electrodes approach the negative electrode.
  • the surface of the heating film has an oleophilic structure and/or the surface of the heating film away from the dense substrate has a frosted structure or a sandblasted structure.
  • the thickness of the heating film is 200nm-5 ⁇ m;
  • the material of the heating film is aluminum or its alloy, copper or its alloy, silver or its alloy, nickel or its alloy, chromium or its alloy, platinum. one or more of its alloys, titanium or its alloys, zirconium or its alloys, palladium or its alloys, iron or its alloys, gold or its alloys, molybdenum or its alloys, niobium or its alloys, tantalum or its alloys .
  • the thickness of the heating film is 200 nm-10 ⁇ m; the material of the heating film is one or more of stainless steel, nickel-chromium-iron alloy, and nickel-based corrosion-resistant alloy.
  • the atomized surface is a frosted structure or a sandblasted structure to form the wetting structure.
  • the liquid absorbing surface is a frosted structure or a sandblasted structure.
  • the liquid absorbing surface has a second concave-convex structure
  • the second concave-convex structure has a plurality of second grooves
  • the second grooves are in communication with the micropores for liquid conducting.
  • the material of the dense matrix is quartz, glass or dense ceramic, and the micropores are ordered.
  • the micropores are straight through holes, and the axes of the micropores are perpendicular to the dense matrix.
  • a liquid guide member is further included, and the liquid guide member is spaced apart from the liquid suction surface of the dense substrate to form a gap; or, the liquid guide member is in contact with the liquid suction surface of the dense substrate.
  • the liquid guiding member is a porous ceramic or cotton wick; or, the liquid guiding member is made of dense material, and a plurality of through holes are provided on the liquid guiding member.
  • the dense matrix is further provided with a plurality of transverse holes, and the plurality of transverse holes communicate with the plurality of the micro holes; wherein, the axis of the transverse hole intersects with the axis of the micro hole .
  • the second technical solution provided by the present application is to provide an atomizer, including a liquid storage chamber and a heating body; the liquid storage chamber is used to store the aerosol generating matrix; the heating body and The liquid storage chamber is in fluid communication; the heating element is any one of the heating elements described above.
  • the third technical solution provided by the present application is to provide an electronic atomization device, including an atomizer and a main unit; the atomizer is the above-mentioned atomizer; To provide electrical energy for the work of the atomizer.
  • the present application discloses a heating body, an atomizer and an electronic atomization device, wherein the heating body includes a dense matrix;
  • the dense substrate is provided with a plurality of micropores, and the micropores penetrate through the liquid absorbing surface and the atomizing surface; among them, the atomizing surface is a surface-treated wetting structure, and the wetting structure is connected with the micropores to conduct liquid, which increases the atomization.
  • the wetting area of the surface is increased, thereby improving the atomization efficiency.
  • FIG. 1 is a schematic structural diagram of an electronic atomization device provided by an embodiment of the present application.
  • Fig. 2 is the structural representation of the atomizer of the electronic atomization device that Fig. 1 provides;
  • Fig. 3 is the structural representation of the first embodiment of the heating element of the atomizer provided in Fig. 2;
  • Fig. 4 is the structural representation of the heating element provided by Fig. 3 viewed from the side of the atomizing surface;
  • Fig. 5 is the structural representation of the heating element provided by Fig. 3 viewed from the liquid absorbing surface side;
  • Fig. 6 is the partial enlarged structural schematic diagram of Fig. 3;
  • FIG. 7 is a schematic structural diagram of an embodiment of the first concave-convex structure of the heating element provided in FIG. 3;
  • FIG. 8 is a schematic structural diagram of another embodiment of the first concave-convex structure of the heating element provided in FIG. 3;
  • FIG. 9 is a schematic structural diagram of another embodiment of the first concave-convex structure of the heating body provided in FIG. 3;
  • Figure 10 is a schematic structural diagram of the second embodiment of the heating element of the atomizer provided in Figure 2;
  • FIG. 11 is a schematic structural diagram of the third embodiment of the heating element of the atomizer provided in FIG. 2;
  • FIG. 12 is a schematic structural diagram of the third embodiment of the heating element of the atomizer provided in FIG. 2;
  • FIG. 13 is a schematic structural diagram of the dense matrix of the fifth embodiment of the heating element of the atomizer provided in FIG. 2 .
  • first”, “second” and “third” in this application are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, features defined as “first”, “second”, “third” may expressly or implicitly include at least one of said features.
  • "a plurality of” means at least two, such as two, three, etc., unless otherwise expressly and specifically defined. All directional indications (such as up, down, left, right, front, rear%) in the embodiments of the present application are only used to explain the relative positional relationship between components under a certain posture (as shown in the accompanying drawings).
  • FIG. 1 is a schematic structural diagram of an electronic atomization device provided by an embodiment of the present application.
  • an electronic atomization device 100 is provided.
  • the electronic atomization device 100 can be used for atomization of aerosol-generating substrates.
  • the electronic atomizer device 100 includes an atomizer 1 and a host 2 that are electrically connected to each other.
  • the atomizer 1 is used for storing the aerosol-generating substrate and atomizing the aerosol-generating substrate to form an aerosol that can be inhaled by a user.
  • the atomizer 1 can be used in different fields, for example, medical treatment, beauty, leisure smoking and so on.
  • the atomizer 1 can be used in an electronic aerosolization device for atomizing aerosol-generating substrates and generating aerosols for smokers to inhale. example.
  • the specific structure and function of the atomizer 1 can be referred to the specific structure and function of the atomizer 1 involved in the following embodiments, and the same or similar technical effects can be achieved, which will not be repeated here.
  • the host 2 includes a battery (not shown) and a controller (not shown).
  • the battery is used to provide electrical energy for the operation of the atomizer 1 , so that the atomizer 1 can atomize the aerosol-generating substrate to form an aerosol; the controller is used to control the operation of the atomizer 1 .
  • the host 2 also includes other components such as a battery holder, an airflow sensor, and the like.
  • the atomizer 1 and the host 2 may be integrally provided or detachably connected, and may be designed according to specific needs.
  • FIG. 2 is a schematic structural diagram of the atomizer of the electronic atomization device provided in FIG. 1 .
  • the atomizer 1 includes a housing 10 , a heating body 11 , and an atomizing seat 12 .
  • the atomizing seat 12 has an installation cavity (not shown in the figure), and the heating element 11 is arranged in the installation cavity; the heating element 11 and the atomizing seat 12 are arranged in the casing 10 together.
  • the housing 10 is formed with a mist outlet channel 13 , the inner surface of the housing 10 , the outer surface of the mist outlet channel 13 cooperate with the top surface of the atomization seat 12 to form a liquid storage chamber 14 , and the liquid storage chamber 14 is used to store the liquid aerosol generated. matrix.
  • the heating element 11 is electrically connected with the host 2, and the aerosol is generated by atomizing the aerosol generating matrix.
  • the atomizing seat 12 includes an upper seat 121 and a lower seat 122.
  • the upper seat 121 cooperates with the lower seat 122 to form an installation cavity; the atomization surface of the heating element 11 cooperates with the cavity wall of the installation cavity to form an atomization cavity 120.
  • the upper seat 121 is provided with a lower liquid channel 1211 ; the lower liquid channel 1211 of the aerosol generating matrix channel in the liquid storage chamber 14 flows into the heating body 11 , that is, the heating body 11 is in fluid communication with the liquid storage chamber 14 .
  • the lower seat 122 is provided with an air inlet channel 15 , the outside air enters the atomizing chamber 120 through the air inlet channel 15 , and the aerosol atomized by the heating body 11 flows to the mist outlet channel 13 , and the user inhales through the port of the mist outlet channel 13 . Aerosol.
  • FIG. 3 is a schematic structural diagram of the first embodiment of the heating element of the atomizer provided in FIG. 2
  • FIG. 4 is a schematic structural diagram of the heating element provided in FIG. 3 viewed from the side of the atomizing surface.
  • 5 is a schematic structural diagram of the heating element provided in FIG. 3 viewed from the liquid-absorbing surface side
  • FIG. 6 is a partially enlarged structural schematic diagram of FIG. 3 .
  • the heating element 11 includes a dense base body 111, and the dense base body 111 has a liquid absorbing surface 1111 and an atomizing surface 1112 arranged oppositely.
  • the dense substrate 111 is provided with a plurality of micropores 1113, the micropores 1113 are through holes penetrating the liquid absorbing surface 1111 and the atomizing surface 1112, and the plurality of micropores 1113 are ordered.
  • the pores 1113 are used to guide the aerosol-generating substrate from the suction surface 1111 to the atomization surface 1112.
  • the aerosol-generating matrix in the liquid storage chamber 14 flows to the liquid suction surface 1111 of the dense matrix 111 through the lower liquid channel 1211, and is guided to the atomization surface 1112 by the capillary force of the micropores 1113; that is, the aerosol
  • the resulting matrix flows from the suction surface to the atomization surface under the action of gravity and/or capillary forces.
  • the aerosol generating substrate is heated and atomized on the atomizing surface of the heating element 11 to generate an aerosol.
  • the atomizing surface 1112 is a surface-treated wetting structure, and the wetting structure is in fluid-conducting communication with the micropores 1113 .
  • the liquid-absorbing surface 1111 is a smooth surface.
  • the aerosol-generating matrix is atomized on the atomizing surface 1112 to generate aerosols, by setting the wetting structure on the atomizing surface 1112, the wetting area of the atomizing surface 1112 is increased, so that the atomizing surface 1112 can attach more
  • the aerosol-generating matrix improves the nebulization efficiency.
  • the material of the dense matrix 111 is glass or dense ceramics or silicon or quartz.
  • the material of the dense substrate 111 can be one of ordinary glass, quartz glass, borosilicate glass, and photosensitive lithium aluminosilicate glass.
  • the dense matrix 111 is in the shape of a sheet. It can be understood that the sheet is relative to the block, and the ratio of the length to the thickness of the sheet is larger than the ratio of the length to the thickness of the block; for example, a rectangular sheet.
  • the dense base body 111 can also be in the shape of a flat plate, an arc shape, a cylinder shape, etc., which can be specifically designed as required, and other structures of the atomizer 1 are arranged in coordination with the shape of the dense base body 111 .
  • the micropores 1113 on the dense substrate 111 are straight through holes penetrating two opposite surfaces of the dense substrate 111 .
  • the diameter of the micropores 1113 on the dense substrate 111 is 1 ⁇ m-100 ⁇ m.
  • the pore size of the micropores 1113 is less than 1 ⁇ m, the liquid supply requirement cannot be met, resulting in a decrease in the amount of aerosol; when the pore size of the micropores 1113 is greater than 100 ⁇ m, the aerosol-forming matrix is likely to flow out of the micropores 1113 and cause liquid leakage.
  • the diameter of the micropores 1113 is 20 ⁇ m-50 ⁇ m. It can be understood that the diameter of the micropores 1113 is selected according to actual needs.
  • the thickness of the dense matrix 111 is 0.1 mm-2 mm.
  • the thickness of the dense substrate 111 is the distance between the liquid absorbing surface 1111 and the atomizing surface 1112.
  • the thickness of the dense matrix 111 is greater than 2 mm, the liquid supply demand cannot be met, resulting in a decrease in the amount of aerosol, and the resulting heat loss is high, and the cost of installing the dense matrix 111 is high; when the thickness of the dense matrix 111 is less than 0.1 mm, the dense matrix cannot be guaranteed
  • the strength of 111 is not conducive to improving the performance of the electronic atomization device.
  • the thickness of the dense base body 111 is 0.3mm-0.8mm. It can be understood that the thickness of the dense matrix 111 is selected according to actual needs.
  • the ratio of the thickness of the dense matrix 111 to the diameter of the micropores 1113 is 20:1-3:1, so as to improve the liquid supply capacity.
  • the ratio of the thickness of the dense matrix 111 to the pore size of the micropores 1113 is greater than 20:1, the aerosol-generating matrix supplied by the capillary force of the micropores 1113 cannot meet the atomization requirements, which not only easily leads to dry burning, but also causes a single atomization.
  • the amount of generated aerosol decreases; when the ratio of the thickness of the dense matrix 111 to the aperture of the micropores 1113 is less than 3:1, the aerosol generation matrix easily flows out of the micropores 1113 to cause waste, resulting in a decrease in the atomization efficiency, which in turn makes the total gas
  • the amount of sol decreased.
  • the ratio of the thickness of the dense matrix 111 to the diameter of the micropores 1113 is 15:1-5:1.
  • the ratio of the hole center distance between two adjacent micropores 1113 to the diameter of the micropores 1113 is 3:1-1.5:1, so that the micropores 1113 on the dense matrix 111 meet the liquid supply capacity under the premise.
  • the strength of the dense matrix 111 is improved as much as possible; optionally, the ratio of the distance between the centers of the two adjacent micropores 1113 to the diameter of the micropores 1113 is 3:1-2:1;
  • the ratio of the hole center distance between two adjacent micro holes 1113 to the diameter of the micro holes 1113 is 3:1-2.5:1.
  • the heating element 11 further includes a heating element 112 , a positive electrode 113 and a negative electrode 114 , and both ends of the heating element 112 are electrically connected to the positive electrode 113 and the negative electrode 114 respectively.
  • the heating element 112 is used to atomize the aerosol-generating substrate.
  • the heating element 112 is arranged on the atomizing surface 1112 of the dense substrate 111 , that is, the heating element 12 is arranged on the surface of the above-mentioned wetting structure to heat the atomized aerosol-generating matrix to generate aerosol.
  • Both the positive electrode 113 and the negative electrode 114 are disposed on the atomized surface 1112 of the dense substrate 111 to facilitate electrical connection with the host 2 .
  • the heating element 112 can be a heating sheet, a heating film, a heating net, etc., and can heat the atomized aerosol to generate a substrate.
  • the heating element 112 may be embedded in the dense matrix 111 .
  • at least part of the dense matrix 111 is electrically conductive to serve as the heating element 112 .
  • the heating element 112 is a heating film, the thickness of the heating film is 200nm-5 ⁇ m, and the material of the heating film is aluminum or its alloy, copper or its alloy, silver or its alloy, nickel or its alloy, chromium or its alloy, One or more of platinum or its alloys, titanium or its alloys, zirconium or its alloys, palladium or its alloys, iron or its alloys, gold or its alloys, molybdenum or its alloys, niobium or its alloys, tantalum or its alloys kind.
  • the heating element 112 is a heating film
  • the thickness of the heating film is 200nm-10 ⁇ m
  • the material of the heating film is stainless steel (304, 316L, 317L, 904L, etc.), nickel-chromium-iron alloy (inconel625, inconel718, etc.), nickel-based One or more of corrosion alloys (Ni-Mo alloy B-2, Ni-Cr-Mo alloy C-276).
  • the aerosol-generating matrix can be atomized by microwave heating, laser heating, etc., which can be specifically designed as required.
  • the heating body 11 will be described in detail by taking the heating element 112 for heating, the heating element 112 disposed on the surface of the wetting structure, and the heating element 112 being a heating film as an example.
  • the heating film is formed with the atomized surface 1112 of the dense substrate 111 by a physical vapor deposition process.
  • the heating film allows the corresponding micropores 1113 to be exposed (as shown in FIGS. 3 and 4 ).
  • the dense matrix 111 is provided with a micro-hole array area 1114 and a blank area 1115 arranged around the micro-hole array area 1114.
  • the micro-hole array area 1114 has a plurality of micro-holes 1113, and the blank area 1115 is not provided with micro-holes 1113; the heating element 112 is arranged in the micropore array area 1114 to heat the atomized aerosol to generate the matrix; the positive electrode 113 and the negative electrode 114 are arranged in the blank area 1115 of the atomizing surface 1112 to ensure the positive electrode 113 and the negative electrode 114 Stability of electrical connections.
  • the microporous array area 1114 in the dense matrix 111 serves as an atomization area, covering the heating element 112 and the surrounding area of the heating element 112, that is, basically covering the area that reaches the temperature of the atomized aerosol-generated matrix, making full use of thermal efficiency.
  • the area around the micropore array area 1114 of the dense matrix 111 in this application is larger than the diameter of the micropore 1113, so it can be called the blank area 1115; that is, the blank area 1115 in this application can be formed
  • the micro-holes 1113 are not formed in the area where the micro-holes 1113 are formed, but not in the area around the micro-hole array area 1114 where the micro-holes 1113 cannot be formed.
  • the distance between the micropores 1113 closest to the edge of the dense matrix 111 and the edge of the dense matrix 111 is greater than the aperture of the dense matrix 111, and it is considered that there is a blank area on the circumference of the micropore array region 1114. 1115.
  • the atomized surface 1112 of the dense substrate 111 has a first concave-convex structure 1116 to form a wetting structure.
  • the first concave-convex structure 1116 includes a plurality of first grooves 1116a, the first grooves 1116a are in liquid-conducting communication with the plurality of micropores 1113, and the capillary force of the first grooves 1116a can guide the aerosol-generating substrate from the micropores 1113 To the first groove 1116a, a part of the heating film (the heating element 112) is deposited in the first groove 1116a.
  • the plurality of first grooves 1116a span the microwell array area 1114 .
  • the atomizing surface 1112 includes a plurality of first grooves 1116a relative to the smooth surface of the atomizing surface.
  • the first grooves 1116a can store the aerosol generating matrix, which increases the area of the atomizing surface 1112, that is, The contact area between the aerosol generating matrix and the heating film (heating element 112) is increased, that is, the effective atomization area is increased, which is beneficial to improve the atomization efficiency;
  • the aerosol-generating substrate in the groove 1116a will not flow back to the liquid storage chamber 14, and the aerosol-generating substrate in the first groove 1116a is directly atomized, avoiding repeated heating, and the aerosol reduction degree is high.
  • the width of the first groove 1116a is 1 ⁇ m-100 ⁇ m.
  • the width of the first groove 1116a is greater than 100 ⁇ m, the capillary force of the first groove 1116a is not strong, and the effect of improving the atomization efficiency is not obvious; when the width of the first groove 1116a is less than 1 ⁇ m, the flow resistance is too large, which makes the gas The flow of the sol-forming matrix is slow.
  • the width of the first groove 1116a is less than or equal to 1.2 times the diameter of the micropore 1113, so as to ensure that the capillary force of the first groove 1116a meets the requirements.
  • the depth of the first groove 1116a is 1 ⁇ m-200 ⁇ m.
  • the depth of the first groove 1116a is less than 1 ⁇ m, the capillary force of the first groove 1116a is not obvious, and it is difficult to guide the aerosol-generating matrix in the micropore 1113 to the first groove 1116a, resulting in dryness in the first groove 1116a.
  • the depth of the first groove 1116a is greater than 200 ⁇ m, the problem of frying liquid is prone to occur, and the heating film (heating element 112) is not easy to form in the first groove 1116a, if the dense matrix 111 is very thin, the first groove 1116a If the depth is too deep, it will easily affect the strength.
  • the depth of the first groove 1116a is 1 ⁇ m-50 ⁇ m, which can prevent frying liquid and prevent the aerosol particles from being too large in size. If the aerosol particle size is desired to be larger, the depth of the first groove 1116a can be selected to be 50-200 ⁇ m.
  • the plurality of first grooves 1116a are arranged parallel to each other, and the length direction of the first grooves 1116a is parallel to the first direction; there are first protruding strips 1116b between two adjacent first grooves 1116a (As shown in FIG. 7 , FIG. 7 is a schematic structural diagram of an embodiment of the first concave-convex structure of the heating body provided in FIG. 3 ).
  • the first direction is a direction along the positive electrode 113 approaching the negative electrode 114 .
  • the plurality of micro-holes 1112 are arranged in an array, including a plurality of micro-hole rows parallel to the first direction, and the first groove 1116a corresponds to at least one micro-hole row parallel to the first direction.
  • the first concave-convex structure 1116 includes a plurality of first grooves 1116a and a plurality of first protruding strips 1116b.
  • multiple ports of the plurality of micropores 1113 away from the liquid suction surface 1111 are located on the bottom surface of the first groove 1116a (as shown in FIG. 7 );
  • the ports are all located on the end surface of the first protruding strip 1116b away from the liquid-absorbing surface 1111; or, a part of the ports of the plurality of micropores 1113 away from the liquid-absorbing surface 1111 are located on the bottom surface of the first groove 1116a, and the other part is located on the first protruding strip 1116b is away from the end surface of the liquid-absorbing surface 1111 .
  • the port of the same micropore 1113 away from the liquid suction surface 1111 is located on the bottom surface of the first groove 1116a (as shown in FIG. 7 );
  • a ridge 1116b is far away from the end face of the liquid-absorbing surface 1111; or, a part of the port of the same micro-hole 1113 that is far away from the liquid-absorbing surface 1111 is located on the bottom surface of the first groove 1116a, and the other part is located on the first protruding strip 1116b away from the liquid-absorbing surface 1111 end face.
  • the heating film includes a first part, a second part and a third part; the first part of the heating film (heating element 112) is located on the side wall and bottom wall of the first groove 1116a, and the second part is located on the first convex strip 1116b. Away from the end face of the liquid suction surface 1111 , the third portion extends to the hole wall of the corresponding micro hole 1113 .
  • part of the heating film located on the side wall and/or bottom wall of the first groove 1116a is directly electrically connected to the positive electrode 113 and the negative electrode 114, the part of the side wall and/or bottom wall of the first groove 1116a generates heat There is a current passing through the film, which can directly generate heat to heat the first groove 1116a and the aerosol in the micropore 1113 to form a matrix, thereby improving the energy utilization rate.
  • the plurality of first grooves 1116a are arranged parallel to each other, and the length direction of the first grooves 1116a is parallel to the second direction; there is a second convex strip between two adjacent first grooves 1116a 1116c (as shown in FIG. 8 , which is a schematic structural diagram of another embodiment of the first concave-convex structure of the heating body provided in FIG. 3 ).
  • the second direction intersects with the first direction.
  • the included angle between the second direction and the first direction is 90 degrees.
  • the plurality of micro-holes 1112 are arranged in an array, including a plurality of micro-hole rows parallel to the second direction, and the first groove 1116a corresponds to at least one micro-hole row parallel to the second direction.
  • the first concave-convex structure 1116 includes a plurality of first grooves 1116a and a plurality of second protruding strips 1116c. It can be understood that the included angle between the second direction and the first direction is not limited to 90 degrees, and may also be an acute angle or an obtuse angle.
  • multiple ports of the plurality of micropores 1113 away from the liquid suction surface 1111 are all located on the bottom surface of the first groove 1116a (as shown in FIG. 8 );
  • the ports are all located on the end surface of the second ridge 1116c away from the liquid suction surface 1111; or, a part of the multiple ports of the plurality of pores 1113 away from the liquid suction surface 1111 is located on the bottom surface of the first groove 1116a, and the other part is located on the second ridge 1116c is away from the end surface of the liquid-absorbing surface 1111 .
  • the port of the same micropore 1113 away from the liquid suction surface 1111 is located on the bottom surface of the first groove 1116a (as shown in FIG. 8 );
  • the end face of the two protruding strips 1116c away from the liquid absorbing surface 1111; or, a part of the port of the same micropore 1113 which is far away from the liquid absorbing surface 1111 is located on the bottom surface of the first groove 1116a, and the other part is located on the second protruding strip 1116c away from the liquid absorbing surface 1111 end face.
  • the heating film includes a first part, a second part and a third part; the first part of the heating film (heating element 112) is located on the side wall and bottom wall of the first groove 1116a, and the second part is located on the second convex strip 1116c. Away from the end face of the liquid suction surface 1111 , the third portion extends to the hole wall of the corresponding micro hole 1113 .
  • part of the heating film located on the side wall and/or bottom wall of the first groove 1116a is directly electrically connected to the positive electrode 113 and the negative electrode 114, the part of the side wall and/or bottom wall of the first groove 1116a generates heat There is a current passing through the film, which can directly generate heat to heat the first groove 1116a and the aerosol in the micropore 1113 to form a matrix, thereby improving the energy utilization rate.
  • the plurality of first grooves 1116a includes a plurality of first sub-grooves A extending along the first direction and a plurality of second sub-grooves B extending along the second direction, the plurality of first sub-grooves A It is crossed with a plurality of second sub-slots B; there is a bump 1116d between two adjacent first sub-slots A and two adjacent second sub-slots B (as shown in FIG. 9 , FIG. 9 is a 3.
  • FIG. 9 is a 3.
  • the first direction is a direction along which the positive electrode 113 approaches the negative electrode 114 , and the second direction intersects the first direction.
  • the included angle between the second direction and the first direction is 90 degrees.
  • the first concave-convex structure 1116 includes a plurality of first sub-grooves A, a plurality of second sub-grooves B and a plurality of bumps 1116d. It can be understood that the included angle between the second direction and the first direction is not limited to 90 degrees, and may also be an acute angle or an obtuse angle.
  • the first sub-slot A and the second sub-slot B are cross-connected to form a network structure.
  • multiple ports of the plurality of micropores 1113 away from the liquid suction surface 1111 are located on the bottom surface of the first groove 1116a (as shown in FIG. 9 );
  • the ports are all located on the end surface of the bump 1116d away from the liquid suction surface 1111; or, a part of the plurality of ports of the plurality of micropores 1113 away from the liquid suction surface 1111 is located on the bottom surface of the first groove 1116a, and the other part is located on the bump 1116d away from the liquid suction end face of face 1111.
  • the port of the same micropore 1113 away from the liquid suction surface 1111 is located on the bottom surface of the first groove 1116a (as shown in FIG. 9 ); or, the port of the same micropore 1113 away from the liquid absorption surface 1111 is located in the convex The end face of the block 1116d far away from the liquid suction surface 1111;
  • a plurality of first sub-slots A cooperate with a plurality of second sub-slots B to form a plurality of bumps 1116d distributed in an array.
  • the plurality of micro-holes 1113 are arranged in an array, including a plurality of micro-hole columns parallel to the first direction and a plurality of micro-hole columns parallel to the second direction; the extending direction of the first sub-slot A is parallel to the first direction and at least parallel to the first direction.
  • a row of micro-holes parallel to the first direction corresponds to; the extending direction of the second sub-slots B is parallel to the second direction and corresponds to at least one row of micro-holes parallel to the second direction, wherein the plurality of first sub-slots A and the plurality of The second sub-slots B are cross-connected to form a network structure.
  • the plurality of micro-holes 1113 are distributed in an array; the plurality of ports of the plurality of micro-holes 1113 away from the liquid suction surface 1111 are located on the bottom surface of the first groove 1116a; each first sub-groove A is parallel to a first direction; each second sub-slot B corresponds to a micro-hole column parallel to the second direction; the rows of bumps 1116d and the rows of micro-holes 1113 are alternately arranged, and the rows of bumps 1116d and the rows of micro-holes 1113 are alternately arranged. Alternate settings (as shown in Figure 9).
  • the heating film includes a first part, a second part, a third part and a fourth part; the first part of the heating film (heating element 112) is located on the side wall and bottom wall of the first sub-slot A, and the second part is located in the first part.
  • the side and bottom walls of the two sub-tanks B, the third part is located on the end face of the bump 1116d away from the liquid suction surface 1111 , and the fourth part extends to the hole wall of the corresponding micro hole 1113 (as shown in FIG. 6 ).
  • part of the heating film located on the side wall and/or bottom wall of the first groove 1116a is directly electrically connected to the positive electrode 113 and the negative electrode 114, the part of the side wall and/or bottom wall of the first groove 1116a generates heat There is a current passing through the film, which can directly generate heat to heat the first groove 1116a and the aerosol in the micropore 1113 to form a matrix, thereby improving the energy utilization rate.
  • the heating film when the atomized surface of the heating element is a smooth surface, when the heating film is formed on the atomized surface by the physical vapor deposition process, the heating film includes a flat heating film, a heating film in the hole and a heating film in the connecting corner area.
  • the heating film is located on the atomizing surface, the heating film in the hole is located in the micropore, and the heating film in the corner area is connected to the flat heating film and the heating film in the hole.
  • the area where the heating body actually generates heat is the surface heating film and the heating film in the connecting corner area, and the heating film in the hole is the heat transfer area.
  • the atomization surface basically has no oil film whether it is working or not working, so it is determined that it is really used for atomization as a heating film in the hole.
  • the heating film in the hole is the heat transfer area, so the energy utilization rate of the heating film can be said to be low, which is intuitively expressed as a small amount of atomization.
  • the atomized surface 1112 of the dense substrate 111 is set as a wetting structure.
  • the atomized surface 1112 has a first concave-convex structure 1116 , and a heating film (heating element 112 ) is also formed on the first concave-convex structure 1116 .
  • the side wall and bottom wall of the first groove 1116a increase the effective heating area of the heating element 112, thereby improving the energy utilization rate.
  • the first groove 1116a leads part of the aerosol-generating matrix into the groove for atomization, which is beneficial to improve the atomization. efficiency.
  • the first groove 1116a and the micro-holes 1113 are atomized at the same time, it can effectively prevent the aerosol-generating matrix in the hole from being emptied instantly due to excessive atomization in the hole, and the sound of sucking and returning air caused by air intake.
  • the contact area between the aerosol generating substrate and the heating element 112 is increased by the first concave-convex structure 1116, thereby increasing the heat dissipation area of the heating element 112, thereby effectively preventing dry burning.
  • the applicant has also studied and found that by setting the atomized surface 1112 as a wetting structure, the heating film is deposited on the rough rubbing surface. Compared with the smooth surface of the atomized surface, the heating film is deposited on the smooth surface, and the amount of atomization is significantly increased. For example, It was increased from 6.2mg/puff to 8.5mg/puff, and the scaling phenomenon was also significantly reduced, which also improved the aerosol taste and sweetness.
  • the longitudinal cross-sectional shape of the first groove 1116a is a rectangle, a triangle, a circle, an arc, a V/U shape, an ⁇ shape, etc., which can be specifically designed as required.
  • the longitudinal section refers to a section along a direction perpendicular to the dense matrix 111 .
  • the first concave-convex structure 1116 on the atomizing surface 1112 may cover the area where the heating film (heating element 112 ) is provided; The area of the heating film (heating element 112); or, the first concave-convex structure 1116 on the atomizing surface 1112 can cover part of the area where the heating film (heating element 112) is provided, and cover part of the blank area 1115, which can to a certain extent It is sufficient to improve the energy utilization rate of the heating element 112 .
  • the atomization surface 1112 is set as a frosted structure or a sandblasted structure to form a wetting structure, and the same technical effect can be achieved compared with the atomization surface 1112 having the first concave-convex structure 1116 to form a wetting structure ,No longer.
  • FIG. 10 is a schematic structural diagram of the second embodiment of the heating element of the atomizer provided in FIG. 2 .
  • the structure of the heating body 11 provided in FIG. 10 is basically the same as that of the heating body 11 provided in FIG. 3 , the difference is that the structure of the liquid absorbing surface 1111 of the dense substrate 111 is different, and the same parts will not be repeated.
  • the liquid absorbing surface 1111 has a second concave-convex structure 1117
  • the second concave-convex structure 1117 has a plurality of second grooves 1117 a ; the specific arrangement of the second concave-convex structure 1117 may refer to the specific arrangement of the first concave-convex structure 1116 method, which will not be repeated here.
  • the second groove 1117a is in liquid-conducting communication with the plurality of micro-holes 1113.
  • the second groove 1117a is provided to prevent the air bubbles entering from the micro-hole 1113 from adhering to the liquid-absorbing surface 1111 and growing up, thereby hindering the micro-holes in the surrounding area. 1113 under the liquid.
  • the present application also provides a heating body 11 .
  • the structure is basically the same as that of the heating body 11 provided in FIG. 3 , except that the structure of the heating element 112 is different.
  • the heating element 112 is a heating film
  • the heating film is an oleophilic structure and/or the surface of the heating film far from the dense substrate 111 has a frosted structure or a sandblasted structure, so that the contact angle is small and the wettability is high, which is beneficial to improve energy utilization rate and improve the atomization efficiency.
  • the dense matrix is quartz glass
  • the thickness of the dense matrix is 400 ⁇ m
  • the diameter of the micropores is 40 ⁇ m
  • the distance between the holes is 80 ⁇ m
  • the heating film is a thin film
  • the power is 6.5W
  • the atomization amount comparison experiment was carried out on the heating element with a smooth atomizing surface and a groove on the atomizing surface (see Figure 4).
  • the depth of the groove was 15-25 ⁇ m, and the width of the groove was 30-40 ⁇ m.
  • the amount was increased from 6.2mg/mouth to 7.6mg/mouth. That is to say, when other conditions remain unchanged, a groove is provided on the atomization surface of the dense substrate, and the heating element is partially located in the groove, which can greatly improve the heat utilization rate and the amount of atomization.
  • FIG. 11 is a schematic structural diagram of the third embodiment of the heating element of the atomizer provided in FIG. 2 .
  • the structure of the heating body 11 provided in FIG. 11 is basically the same as that of the heating body 11 provided in FIG. 3 , the difference is that the heating body 11 further includes a first protective film 115 and a second protective film 116 , and the same parts are not repeated.
  • the first protective film 115 is arranged on the surface of the heating element 112 away from the dense substrate 111 , and the material of the first protective film 115 is a non-conductive material resistant to the corrosion of the aerosol generation matrix; the second protective film 116 is arranged on the positive electrode 113 and the negative electrode 114 Away from the surface of the dense substrate 111 , the material of the second protective film 116 is a conductive material that is resistant to corrosion of the aerosol-generating matrix, which effectively prevents the aerosol-generating matrix from corroding the heating element 112 , the positive electrode 113 , and the negative electrode 114 , which is beneficial to improve the heating element 11 service life.
  • the material of the first protective film 115 is ceramic or glass. Since the material of the heating element 112 is metal, the thermal expansion coefficient of the ceramic or glass matches that of the metal heating element 112, and the adhesion of the ceramic or glass matches that of the metal heating element 112. Using ceramic or glass as the first protective film 115, the first The protective film 115 is not easy to fall off from the heating part 1121, and can play a good protective role.
  • the material of the first protective film 115 is ceramic
  • the material of the ceramic can be one or more of aluminum nitride, silicon nitride, aluminum oxide, silicon oxide, silicon carbide, and zirconium oxide, which can be selected according to needs.
  • the thickness of the first protective film 115 is 10 nm-1000 nm.
  • the thickness of the second protective film 116 is 10 nm-2000 nm.
  • the material of the second protective film 116 is conductive ceramic or metal.
  • the second protective film 116 is a conductive material, so that the second protective film 116 does not affect the positive electrode 113 while protecting the positive electrode 113 and the negative electrode 114 from being corroded by the aerosol-generating matrix. , the electrical connection between the negative electrode 114 and the host 2 .
  • conductive ceramic or metal it is beneficial to reduce the contact resistance.
  • the material of the second protective film 116 is a conductive ceramic
  • the material of the conductive ceramic is one or more of titanium nitride and titanium diboride. It will be appreciated that conductive ceramics are more resistant to aerosol-generating matrix corrosion than metals.
  • FIG. 12 is a schematic structural diagram of the fourth embodiment of the heating element of the atomizer provided in FIG. 2 .
  • the structure of the heating body 11 provided in FIG. 12 is basically the same as that of the heating body 11 provided in FIG. 3 , the difference is that the heating body 11 further includes a liquid conducting member 117 , and the same parts are not repeated.
  • the material of the liquid conducting member 117 is a porous material, such as porous ceramics, cotton wick, and the like.
  • the material of the liquid conducting member 117 is dense, such as dense ceramics, glass, etc.
  • the liquid conducting member 117 is provided with a plurality of through holes (not shown), and the through holes have capillary force.
  • the liquid-conducting member 117 is in contact with the liquid-absorbing surface 1111 of the dense substrate 111 (as shown in FIG. 12 ).
  • the aerosol-generating substrate is guided to the liquid-absorbing surface 1111 of the dense substrate 111 by the capillary force of the liquid-conducting member 117 .
  • the liquid-conducting member 117 is opposite to the liquid-absorbing surface 1111 of the dense substrate 111 and is disposed at intervals to form a gap (not shown).
  • the aerosol-generating substrate is guided to the gap by the capillary force of the liquid-conducting member 117 , and then enters the liquid-absorbing surface 1111 of the dense substrate 111 .
  • the liquid supply speed is further controlled by arranging the liquid guiding member 117 on the liquid absorbing surface 1111 side of the dense substrate 111 .
  • FIG. 13 is a schematic structural diagram of the fifth embodiment of the heating element of the atomizer provided in FIG. 2 .
  • the structure of the heating body 11 provided in FIG. 13 is basically the same as that of the heating body 11 provided in FIG. 3 , the difference is that a plurality of transverse holes 1118 are also provided in the dense matrix 111 of the heating body 11 and the same parts will not be repeated.
  • the plurality of lateral holes 1118 communicate with the plurality of micro holes 1113 .
  • the axis of the transverse hole 1118 intersects the axis of the micro hole 1113 .
  • the axis of the transverse hole 1118 is perpendicular to the axis of the micro hole 1113 .
  • a plurality of micro-holes 1113 and a plurality of transverse holes 1118 form a grid-like micro-flow channel. During the atomization process, air bubbles will enter the micro-holes 1113. By setting the transverse holes 1118, the bubbles entering through the adjacent micro-holes 1113 can be prevented from being connected together.
  • One piece can prevent the bubbles from growing; at the same time, even if the bubbles enter the liquid absorption surface 1111 from the atomizing surface 1112 through the micropores 1113, and adhere to the liquid absorption surface 1111 to grow up, blocking part of the micropores 1113, the lateral holes 1118 can give The blocked micropores 1113 supplement the aerosol generating matrix, so that the atomizing surface 1112 can ensure timely liquid supply and avoid dry burning.
  • the transverse hole 1118 also has a certain function of storing liquid, which can ensure that at least two holes will not be blown off when pumped back.
  • the features of the first embodiment of the heating element 11 , the second embodiment of the heating element 11 , the third embodiment of the heating element 11 , the fourth embodiment of the heating element 11 , and the fifth embodiment of the heating element 11 provided in this application can be based on Any combination is required.

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Abstract

Disclosed are a heating body, an atomizer and an electronic atomization device. The heating body comprises a compact base body, which has a liquid suction surface and an atomization surface arranged opposite each other and is provided with a plurality of micropores that penetrate the liquid suction surface and the atomization surface. The atomization surface is of a surface-treated wetting structure that is in communication with the micropores in a liquid guide manner, which increases the wetting area of the atomization surface, thereby improving the atomization efficiency.

Description

发热体、雾化器及电子雾化装置Heating body, atomizer and electronic atomization device 技术领域technical field
本申请涉及雾化技术领域,尤其涉及一种发热体、雾化器及电子雾化装置。The present application relates to the technical field of atomization, and in particular, to a heating element, an atomizer and an electronic atomization device.
背景技术Background technique
电子雾化装置由发热体、电池和控制电路等部分组成,发热体作为电子雾化装置的核心元件,其特性决定了电子雾化装置的雾化效果和使用体验。The electronic atomization device is composed of a heating element, a battery and a control circuit. The heating element is the core component of the electronic atomization device, and its characteristics determine the atomization effect and use experience of the electronic atomization device.
随着技术的进步,用户对电子雾化装置的雾化效果的要求越来越高,为了满足用户的需求,提供一种采用玻璃等致密基体的多孔发热体。然而,开设贯穿孔的致密基体的热传导效率相较具有无序通孔的多孔基体(例如多孔陶瓷)较差,影响雾化效率。With the advancement of technology, users have higher and higher requirements for the atomization effect of electronic atomization devices. In order to meet the needs of users, a porous heating body using a dense matrix such as glass is provided. However, the thermal conduction efficiency of the dense matrix with through-holes is lower than that of the porous matrix with disordered through-holes (eg, porous ceramics), which affects the atomization efficiency.
发明内容SUMMARY OF THE INVENTION
本申请提供的一种致密基体的发热体,及具有该发热体的雾化器、电子雾化装置,以提高雾化效率。The application provides a heating body with a dense matrix, an atomizer and an electronic atomization device having the heating body, so as to improve the atomization efficiency.
为了解决上述技术问题,本申请提供的第一个技术方案为:提供一种发热体,应用于电子雾化装置,用于加热雾化气溶胶生成基质,包括致密基体;所述致密基体具有相对设置的吸液面和雾化面;所述致密基体上设置有多个微孔,所述微孔贯穿所述吸液面和所述雾化面;In order to solve the above-mentioned technical problems, the first technical solution provided by the present application is to provide a heating element, which is applied to an electronic atomization device and is used for heating an atomized aerosol to generate a matrix, including a dense matrix; the dense matrix has relatively The liquid absorbing surface and the atomizing surface are provided; the dense substrate is provided with a plurality of micropores, and the micropores penetrate through the liquid absorbing surface and the atomizing surface;
其中,所述雾化面为经过表面处理的润湿结构,所述润湿结构与所述微孔导液连通。Wherein, the atomization surface is a surface-treated wetting structure, and the wetting structure is in communication with the micropore liquid conducting.
在一实施方式中,所述雾化面具有第一凹凸结构以形成所述润湿结构;所述第一凹凸结构包括多个第一凹槽,所述第一凹槽与所述多个微孔导液连通。In one embodiment, the atomization surface has a first concave-convex structure to form the wetting structure; the first concave-convex structure includes a plurality of first grooves, and the first grooves are connected with the plurality of microscopic grooves. The holes are connected with fluid.
在一实施方式中,所述多个第一凹槽相互平行设置,且所述第一凹槽长度方向与第一方向平行;相邻的两个所述第一凹槽之间具有第一凸条;In one embodiment, the plurality of first grooves are arranged parallel to each other, and the length direction of the first grooves is parallel to the first direction; there is a first protrusion between two adjacent first grooves strip;
或,多个所述第一凹槽相互平行设置,且所述第一凹槽的长度方向与第二方向平行;相邻的两个所述第一凹槽之间具有第二凸条;Or, a plurality of the first grooves are arranged in parallel with each other, and the length direction of the first grooves is parallel to the second direction; there is a second convex strip between two adjacent first grooves;
或,多个所述第一凹槽包括多个沿第一方向延伸的第一子槽和多个沿第二方向延伸的第二子槽,多个所述第一子槽与多个所述第二子槽交叉设置;相邻的两个所述第一子槽和相邻的两个所述第二子槽之间具有一个凸块;Or, a plurality of the first grooves include a plurality of first sub-slots extending along a first direction and a plurality of second sub-slots extending along a second direction, and a plurality of the first sub-slots and a plurality of the The second sub-slots are arranged crosswise; there is a bump between two adjacent first sub-slots and two adjacent second sub-slots;
其中,所述第二方向与所述第一方向交叉。Wherein, the second direction intersects with the first direction.
在一实施方式中,多个所述第一凹槽包括多个所述第一子槽和多个所述第二子槽;多个所述第一子槽与多个所述第二子槽配合形成多个呈阵列分布的所述凸块。In one embodiment, a plurality of the first grooves includes a plurality of the first sub-grooves and a plurality of the second sub-grooves; a plurality of the first sub-grooves and a plurality of the second sub-grooves A plurality of the bumps distributed in an array are formed in cooperation.
在一实施方式中,多个所述微孔远离所述吸液面的多个端口均位于所述第一凹槽的底面;In one embodiment, the plurality of ports of the plurality of micropores away from the liquid suction surface are all located on the bottom surface of the first groove;
或,多个所述微孔远离所述吸液面的多个端口均位于所述凸块远离所述吸液面的端面;Or, a plurality of ports of the plurality of micropores away from the liquid suction surface are all located on the end face of the bump away from the liquid suction surface;
或,多个所述微孔远离所述吸液面的多个端口的一部分位于所述第一凹槽的底面,另一部分位于所述凸块远离所述吸液面的端面。Or, a part of the plurality of ports of the plurality of micropores far away from the liquid suction surface is located on the bottom surface of the first groove, and the other part is located on the end surface of the convex block away from the liquid suction surface.
在一实施方式中,多个所述微孔远离所述吸液面的多个端口均位于所述第一凹槽的底面;多个所述微孔呈阵列分布,每个所述第一子槽对应一行所述微孔,每个所述第二子槽对应一列所述微孔;多行所述凸块和多行所述微孔交替设置,多列所述凸块和多列所述微孔交替设置。In one embodiment, a plurality of ports of the plurality of micropores away from the liquid suction surface are located on the bottom surface of the first groove; a plurality of the micropores are distributed in an array, and each of the first sub-surfaces is arranged in an array. The groove corresponds to a row of the micro-holes, and each of the second sub-slots corresponds to a column of the micro-holes; multiple rows of the bumps and multiple rows of the micro-holes are alternately arranged, and multiple rows of the bumps and multiple rows of the micro-holes are arranged alternately. Alternate arrangement of microwells.
在一实施方式中,所述发热体还包括发热膜,所述发热膜设于所述润湿结构的表面,所述发热膜用于加热雾化所述气溶胶生成基质,所述发热膜允许对应的所述微孔外露。In one embodiment, the heating element further comprises a heating film, the heating film is arranged on the surface of the wetting structure, the heating film is used for heating and atomizing the aerosol generating substrate, and the heating film allows The corresponding micropores are exposed.
在一实施方式中,所述发热体还包括发热膜,所述发热膜包括第一部分、第二部分、第三部分及第四部分,所述第一部分位于所述第一子槽的侧壁和底壁,所述第二部分位于所述第二子槽的侧壁和底壁,所述第三部分位于所述凸块远离所述吸液面的端面,所述第四部分延伸至对应的所述微孔的孔壁。In one embodiment, the heating element further includes a heating film, the heating film includes a first part, a second part, a third part and a fourth part, and the first part is located on the side wall of the first sub-slot and bottom wall, the second part is located on the side wall and bottom wall of the second sub-tank, the third part is located on the end face of the bump away from the liquid suction surface, and the fourth part extends to the corresponding the pore walls of the micropores.
在一实施方式中,所述第一凹槽的宽度为1μm-100μm。In one embodiment, the width of the first groove is 1 μm-100 μm.
在一实施方式中,所述第一凹槽的宽度小于等于1.2倍所述微孔的孔径。In one embodiment, the width of the first groove is less than or equal to 1.2 times the diameter of the micropore.
在一实施方式中,所述第一凹槽的深度为1μm-200μm。In one embodiment, the depth of the first groove is 1 μm-200 μm.
在一实施方式中,所述第一凹槽的深度为1μm-50μm。In one embodiment, the depth of the first groove is 1 μm-50 μm.
在一实施方式中,所述多个微孔呈阵列设置,包括多个与第一方向平行的微孔列;所述润湿结构包括多个第一子槽,所述第一子槽的延伸方向与第一方向平行且至少与一所述第一方向平行的微孔列对应。In one embodiment, the plurality of micro-holes are arranged in an array, including a plurality of micro-hole columns parallel to the first direction; the wetting structure includes a plurality of first sub-grooves, and the extension of the first sub-groove is The direction is parallel to the first direction and corresponds to at least one row of microholes parallel to the first direction.
在一实施方式中,所述多个微孔包括多个与第二方向平行的微孔列,所述润湿结构包括多个第二子槽,所述第二子槽的延伸方向与第二方向平行且至少与一所述第二方向平行的微孔列对应,其中,所述多个第一子槽与所述多个第二子槽交叉连通形成网状结构。In one embodiment, the plurality of micropores includes a plurality of micropore rows parallel to the second direction, the wetting structure includes a plurality of second sub-grooves, and the extension direction of the second sub-grooves is the same as that of the second sub-groove. The direction is parallel and corresponds to at least one micropore row parallel to the second direction, wherein the plurality of first sub-slots and the plurality of second sub-slots are cross-connected to form a network structure.
在一实施方式中,所述发热体还包括正电极和负电极,所述发热膜的两端分别与所述正电极和所述负电极电连接;所述第一方向为沿着所述正电极向所述负电极靠近的方向。In one embodiment, the heating element further includes a positive electrode and a negative electrode, and two ends of the heating film are respectively electrically connected to the positive electrode and the negative electrode; the first direction is along the positive electrode. The direction in which the electrodes approach the negative electrode.
在一实施方式中,所述发热膜表面为亲油结构和/或所述发热膜远离所述致密基体的表 面具有磨砂结构或喷砂结构。In one embodiment, the surface of the heating film has an oleophilic structure and/or the surface of the heating film away from the dense substrate has a frosted structure or a sandblasted structure.
在一实施方式中,所述发热膜的厚度为200nm-5μm;所述发热膜的材料为铝或其合金、铜或其合金、银或其合金、镍或其合金、铬或其合金、铂或其合金、钛或其合金、锆或其合金、钯或其合金、铁或其合金、金或其合金、钼或其合金、铌或其合金、钽或其合金中的一种或多种。In one embodiment, the thickness of the heating film is 200nm-5μm; the material of the heating film is aluminum or its alloy, copper or its alloy, silver or its alloy, nickel or its alloy, chromium or its alloy, platinum. one or more of its alloys, titanium or its alloys, zirconium or its alloys, palladium or its alloys, iron or its alloys, gold or its alloys, molybdenum or its alloys, niobium or its alloys, tantalum or its alloys .
在一实施方式中,所述发热膜的厚度为200nm-10μm;所述发热膜的材料为不锈钢、镍铬铁合金、镍基耐腐蚀合金的一种或多种。In one embodiment, the thickness of the heating film is 200 nm-10 μm; the material of the heating film is one or more of stainless steel, nickel-chromium-iron alloy, and nickel-based corrosion-resistant alloy.
在一实施方式中,所述雾化面为磨砂结构或喷砂结构以形成所述润湿结构。In one embodiment, the atomized surface is a frosted structure or a sandblasted structure to form the wetting structure.
在一实施方式中,所述吸液面为磨砂结构或喷砂结构。In one embodiment, the liquid absorbing surface is a frosted structure or a sandblasted structure.
在一实施方式中,所述吸液面具有第二凹凸结构,所述第二凹凸结构具有多个第二凹槽,所述第二凹槽与所述微孔导液连通。In one embodiment, the liquid absorbing surface has a second concave-convex structure, the second concave-convex structure has a plurality of second grooves, and the second grooves are in communication with the micropores for liquid conducting.
在一实施方式中,所述致密基体的材料为石英、玻璃或致密陶瓷,所述微孔是有序的。In one embodiment, the material of the dense matrix is quartz, glass or dense ceramic, and the micropores are ordered.
在一实施方式中,所述微孔为直通孔,所述微孔的轴线垂直于所述致密基体。In one embodiment, the micropores are straight through holes, and the axes of the micropores are perpendicular to the dense matrix.
在一实施方式中,还包括导液件,所述导液件与所述致密基体的吸液面间隔设置形成间隙;或,所述导液件与所述致密基体的吸液面接触。In one embodiment, a liquid guide member is further included, and the liquid guide member is spaced apart from the liquid suction surface of the dense substrate to form a gap; or, the liquid guide member is in contact with the liquid suction surface of the dense substrate.
在一实施方式中,所述导液件为多孔陶瓷或棉芯;或,所述导液件的材质为致密的,所述导液件上设有多个贯穿孔。In one embodiment, the liquid guiding member is a porous ceramic or cotton wick; or, the liquid guiding member is made of dense material, and a plurality of through holes are provided on the liquid guiding member.
在一实施方式中,所述致密基体内还设置有多个横向孔,多个所述横向孔将多个所述微孔连通;其中,所述横向孔的轴线与所述微孔的轴线交叉。In one embodiment, the dense matrix is further provided with a plurality of transverse holes, and the plurality of transverse holes communicate with the plurality of the micro holes; wherein, the axis of the transverse hole intersects with the axis of the micro hole .
为了解决上述技术问题,本申请提供的第二个技术方案为:提供一种雾化器,包括储液腔和发热体;所述储液腔用于储存气溶胶生成基质;所述发热体与所述储液腔流体连通;所述发热体为上述任意一项所述的发热体。In order to solve the above technical problems, the second technical solution provided by the present application is to provide an atomizer, including a liquid storage chamber and a heating body; the liquid storage chamber is used to store the aerosol generating matrix; the heating body and The liquid storage chamber is in fluid communication; the heating element is any one of the heating elements described above.
为了解决上述技术问题,本申请提供的第三个技术方案为:提供一种电子雾化装置,包括雾化器和主机;所述雾化器为上述所述的雾化器;所述主机用于为所述雾化器工作提供电能。In order to solve the above technical problems, the third technical solution provided by the present application is to provide an electronic atomization device, including an atomizer and a main unit; the atomizer is the above-mentioned atomizer; To provide electrical energy for the work of the atomizer.
本申请的有益效果:区别于现有技术,本申请公开了一种发热体、雾化器及电子雾化装置,发热体包括致密基体;致密基体具有相对设置的吸液面和雾化面,致密基体上设置有多个微孔,微孔贯穿吸液面和雾化面;其中,雾化面为经过表面处理的润湿结构,润湿结构与微孔导液连通,增大了雾化面的浸润面积,从而提高雾化效率。Beneficial effects of the present application: Different from the prior art, the present application discloses a heating body, an atomizer and an electronic atomization device, wherein the heating body includes a dense matrix; The dense substrate is provided with a plurality of micropores, and the micropores penetrate through the liquid absorbing surface and the atomizing surface; among them, the atomizing surface is a surface-treated wetting structure, and the wetting structure is connected with the micropores to conduct liquid, which increases the atomization. The wetting area of the surface is increased, thereby improving the atomization efficiency.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the drawings that are used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1是本申请实施例提供的电子雾化装置的结构示意图;1 is a schematic structural diagram of an electronic atomization device provided by an embodiment of the present application;
图2是图1提供的电子雾化装置的雾化器的结构示意图;Fig. 2 is the structural representation of the atomizer of the electronic atomization device that Fig. 1 provides;
图3是图2提供的雾化器的发热体第一实施例的结构示意图;Fig. 3 is the structural representation of the first embodiment of the heating element of the atomizer provided in Fig. 2;
图4是图3提供的发热体从雾化面一侧观看的结构示意图;Fig. 4 is the structural representation of the heating element provided by Fig. 3 viewed from the side of the atomizing surface;
图5是图3提供的发热体从吸液面一侧观看的结构示意图;Fig. 5 is the structural representation of the heating element provided by Fig. 3 viewed from the liquid absorbing surface side;
图6是图3的局部放大结构示意图;Fig. 6 is the partial enlarged structural schematic diagram of Fig. 3;
图7是图3提供的发热体的第一凹凸结构一实施方式的结构示意图;7 is a schematic structural diagram of an embodiment of the first concave-convex structure of the heating element provided in FIG. 3;
图8是图3提供的发热体的第一凹凸结构另一实施方式的结构示意图;8 is a schematic structural diagram of another embodiment of the first concave-convex structure of the heating element provided in FIG. 3;
图9是图3提供的发热体的第一凹凸结构又一实施方式的结构示意图;9 is a schematic structural diagram of another embodiment of the first concave-convex structure of the heating body provided in FIG. 3;
图10是图2提供的雾化器的发热体第二实施方式的结构示意图;Figure 10 is a schematic structural diagram of the second embodiment of the heating element of the atomizer provided in Figure 2;
图11是图2提供的雾化器的发热体第三实施方式的结构示意图;11 is a schematic structural diagram of the third embodiment of the heating element of the atomizer provided in FIG. 2;
图12是图2提供的雾化器的发热体第三实施方式的结构示意图;FIG. 12 is a schematic structural diagram of the third embodiment of the heating element of the atomizer provided in FIG. 2;
图13是图2提供的雾化器的发热体第五实施方式的致密基体的结构示意图。FIG. 13 is a schematic structural diagram of the dense matrix of the fifth embodiment of the heating element of the atomizer provided in FIG. 2 .
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
以下描述中,为了说明而不是为了限定,提出了诸如特定系统结构、接口、技术之类的具体细节,以便透彻理解本申请。In the following description, for purposes of illustration and not limitation, specific details such as specific system structures, interfaces, techniques, etc. are set forth in order to provide a thorough understanding of the present application.
本申请中的术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”、“第三”的特征可以明示或者隐含地包括至少一个所述特征。本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。本申请实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的 相对位置关系、运动情况等,如果所述特定姿态发生改变时,则所述方向性指示也相应地随之改变。本申请实施例中的术语“包括”和“具有”以及它们任何变形,意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可选地还包括没有列出的步骤或单元,或可选地还包括对于这些过程、方法、产品或设备固有的其它步骤或组件。The terms "first", "second" and "third" in this application are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, features defined as "first", "second", "third" may expressly or implicitly include at least one of said features. In the description of the present application, "a plurality of" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined. All directional indications (such as up, down, left, right, front, rear...) in the embodiments of the present application are only used to explain the relative positional relationship between components under a certain posture (as shown in the accompanying drawings). , motion situation, etc., if the specific posture changes, the directional indication also changes accordingly. The terms "comprising" and "having" and any variations thereof in the embodiments of the present application are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device comprising a series of steps or units is not limited to the listed steps or units, but optionally also includes unlisted steps or units, or optionally also includes Other steps or components inherent to these processes, methods, products or devices.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现所述短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference herein to an "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The appearances of the phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are they separate or alternative embodiments that are mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
下面结合附图和实施例对本申请进行详细的说明。The present application will be described in detail below with reference to the accompanying drawings and embodiments.
请参阅图1,图1是本申请实施例提供的电子雾化装置的结构示意图。Please refer to FIG. 1 , which is a schematic structural diagram of an electronic atomization device provided by an embodiment of the present application.
在本实施例中,提供一种电子雾化装置100。该电子雾化装置100可用于气溶胶生成基质的雾化。电子雾化装置100包括相互电连接的雾化器1和主机2。In this embodiment, an electronic atomization device 100 is provided. The electronic atomization device 100 can be used for atomization of aerosol-generating substrates. The electronic atomizer device 100 includes an atomizer 1 and a host 2 that are electrically connected to each other.
其中,雾化器1用于存储气溶胶生成基质并雾化气溶胶生成基质以形成可供用户吸食的气溶胶。该雾化器1具体可用于不同的领域,比如,医疗、美容、休闲吸食等。在一具体实施例中,该雾化器1可用于电子气溶胶化装置,用于雾化气溶胶生成基质并产生气溶胶,以供抽吸者抽吸,以下实施例均以此休闲吸食为例。Wherein, the atomizer 1 is used for storing the aerosol-generating substrate and atomizing the aerosol-generating substrate to form an aerosol that can be inhaled by a user. The atomizer 1 can be used in different fields, for example, medical treatment, beauty, leisure smoking and so on. In a specific embodiment, the atomizer 1 can be used in an electronic aerosolization device for atomizing aerosol-generating substrates and generating aerosols for smokers to inhale. example.
雾化器1的具体结构与功能可参见以下实施例所涉及的雾化器1的具体结构与功能,且可实现相同或相似的技术效果,在此不再赘述。The specific structure and function of the atomizer 1 can be referred to the specific structure and function of the atomizer 1 involved in the following embodiments, and the same or similar technical effects can be achieved, which will not be repeated here.
主机2包括电池(图未示)和控制器(图未示)。电池用于为雾化器1的工作提供电能,以使得雾化器1能够雾化气溶胶生成基质形成气溶胶;控制器用于控制雾化器1工作。主机2还包括电池支架、气流传感器等其他元件。The host 2 includes a battery (not shown) and a controller (not shown). The battery is used to provide electrical energy for the operation of the atomizer 1 , so that the atomizer 1 can atomize the aerosol-generating substrate to form an aerosol; the controller is used to control the operation of the atomizer 1 . The host 2 also includes other components such as a battery holder, an airflow sensor, and the like.
雾化器1与主机2可以是一体设置,也可以是可拆卸连接,可以根据具体需要进行设计。The atomizer 1 and the host 2 may be integrally provided or detachably connected, and may be designed according to specific needs.
请参阅图2,图2是图1提供的电子雾化装置的雾化器的结构示意图。Please refer to FIG. 2 , which is a schematic structural diagram of the atomizer of the electronic atomization device provided in FIG. 1 .
雾化器1包括壳体10、发热体11、雾化座12。雾化座12具有安装腔(图未标),发热体11设于该安装腔内;发热体11同雾化座12一起设于壳体10内。壳体10形成有出雾通道13,壳体10的内表面、出雾通道13的外表面与雾化座12的顶面配合形成储液腔14,储液腔14用于存储液态气溶胶生成基质。其中,发热体11与主机2电连接,以雾化气溶胶生成基质生成气溶胶。The atomizer 1 includes a housing 10 , a heating body 11 , and an atomizing seat 12 . The atomizing seat 12 has an installation cavity (not shown in the figure), and the heating element 11 is arranged in the installation cavity; the heating element 11 and the atomizing seat 12 are arranged in the casing 10 together. The housing 10 is formed with a mist outlet channel 13 , the inner surface of the housing 10 , the outer surface of the mist outlet channel 13 cooperate with the top surface of the atomization seat 12 to form a liquid storage chamber 14 , and the liquid storage chamber 14 is used to store the liquid aerosol generated. matrix. Wherein, the heating element 11 is electrically connected with the host 2, and the aerosol is generated by atomizing the aerosol generating matrix.
雾化座12包括上座121和下座122,上座121与下座122配合形成安装腔;发热体11 的雾化面与安装腔的腔壁配合形成雾化腔120。上座121上设有下液通道1211;储液腔14内的气溶胶生成基质通道下液通道1211流入发热体11,即,发热体11与储液腔14流体连通。下座122上设有进气通道15,外界气体经进气通道15进入雾化腔120,携带发热体11雾化好的气溶胶流至出雾通道13,用户通过出雾通道13的端口吸食气溶胶。The atomizing seat 12 includes an upper seat 121 and a lower seat 122. The upper seat 121 cooperates with the lower seat 122 to form an installation cavity; the atomization surface of the heating element 11 cooperates with the cavity wall of the installation cavity to form an atomization cavity 120. The upper seat 121 is provided with a lower liquid channel 1211 ; the lower liquid channel 1211 of the aerosol generating matrix channel in the liquid storage chamber 14 flows into the heating body 11 , that is, the heating body 11 is in fluid communication with the liquid storage chamber 14 . The lower seat 122 is provided with an air inlet channel 15 , the outside air enters the atomizing chamber 120 through the air inlet channel 15 , and the aerosol atomized by the heating body 11 flows to the mist outlet channel 13 , and the user inhales through the port of the mist outlet channel 13 . Aerosol.
请参阅图3至图6,图3是图2提供的雾化器的发热体第一实施例的结构示意图,图4是图3提供的发热体从雾化面一侧观看的结构示意图,图5是图3提供的发热体从吸液面一侧观看的结构示意图,图6是图3的局部放大结构示意图。Please refer to FIGS. 3 to 6 . FIG. 3 is a schematic structural diagram of the first embodiment of the heating element of the atomizer provided in FIG. 2 , and FIG. 4 is a schematic structural diagram of the heating element provided in FIG. 3 viewed from the side of the atomizing surface. 5 is a schematic structural diagram of the heating element provided in FIG. 3 viewed from the liquid-absorbing surface side, and FIG. 6 is a partially enlarged structural schematic diagram of FIG. 3 .
发热体11包括致密基体111,致密基体111具有相对设置的吸液面1111和雾化面1112。致密基体111上设置有多个微孔1113,微孔1113为贯穿吸液面1111和雾化面1112的通孔,多个微孔1113为有序的。微孔1113用于将气溶胶生成基质从吸液面1111导引至雾化面1112。即,储液腔14内的气溶胶生成基质通过下液通道1211流至致密基体111的吸液面1111,通过微孔1113的毛细作用力导引至雾化面1112;也就是说,气溶胶生成基质在重力和/或毛细作用力的作用下从吸液面流至雾化面。气溶胶生成基质在发热体11的雾化面加热雾化生成气溶胶。其中,雾化面1112为经过表面处理的润湿结构,润湿结构与微孔1113导液连通。吸液面1111为光滑表面。The heating element 11 includes a dense base body 111, and the dense base body 111 has a liquid absorbing surface 1111 and an atomizing surface 1112 arranged oppositely. The dense substrate 111 is provided with a plurality of micropores 1113, the micropores 1113 are through holes penetrating the liquid absorbing surface 1111 and the atomizing surface 1112, and the plurality of micropores 1113 are ordered. The pores 1113 are used to guide the aerosol-generating substrate from the suction surface 1111 to the atomization surface 1112. That is, the aerosol-generating matrix in the liquid storage chamber 14 flows to the liquid suction surface 1111 of the dense matrix 111 through the lower liquid channel 1211, and is guided to the atomization surface 1112 by the capillary force of the micropores 1113; that is, the aerosol The resulting matrix flows from the suction surface to the atomization surface under the action of gravity and/or capillary forces. The aerosol generating substrate is heated and atomized on the atomizing surface of the heating element 11 to generate an aerosol. The atomizing surface 1112 is a surface-treated wetting structure, and the wetting structure is in fluid-conducting communication with the micropores 1113 . The liquid-absorbing surface 1111 is a smooth surface.
可以理解,由于气溶胶生成基质在雾化面1112雾化生成气溶胶,通过在雾化面1112设润湿结构,增大了雾化面1112的浸润面积,使得雾化面1112可以附着更多的气溶胶生成基质,从而提高了雾化效率。It can be understood that since the aerosol-generating matrix is atomized on the atomizing surface 1112 to generate aerosols, by setting the wetting structure on the atomizing surface 1112, the wetting area of the atomizing surface 1112 is increased, so that the atomizing surface 1112 can attach more The aerosol-generating matrix improves the nebulization efficiency.
致密基体111的材料为玻璃或致密陶瓷或硅或石英。当致密基体111的材质为玻璃时,可以为普通玻璃、石英玻璃、硼硅玻璃、光敏铝硅酸锂玻璃中的一种。The material of the dense matrix 111 is glass or dense ceramics or silicon or quartz. When the material of the dense substrate 111 is glass, it can be one of ordinary glass, quartz glass, borosilicate glass, and photosensitive lithium aluminosilicate glass.
致密基体111为片状,可以理解,片状是相对于块状体来说的,片状的长度与厚度的比值相对于块状体的长度与厚度的比值要大;例如,长方形片状。致密基体111还可以为平板状、弧状、筒状等,具体根据需要进行设计,雾化器1的其他结构与致密基体111的形状配合设置。致密基体111上的微孔1113为贯穿致密基体111的相对两个表面的直通孔,微孔1113的轴线垂直于致密基体111,即微孔1113的延伸方向垂直于致密基体111。The dense matrix 111 is in the shape of a sheet. It can be understood that the sheet is relative to the block, and the ratio of the length to the thickness of the sheet is larger than the ratio of the length to the thickness of the block; for example, a rectangular sheet. The dense base body 111 can also be in the shape of a flat plate, an arc shape, a cylinder shape, etc., which can be specifically designed as required, and other structures of the atomizer 1 are arranged in coordination with the shape of the dense base body 111 . The micropores 1113 on the dense substrate 111 are straight through holes penetrating two opposite surfaces of the dense substrate 111 .
致密基体111上的微孔1113的孔径为1μm-100μm。微孔1113的孔径小于1μm时,无法满足供液需求,导致气溶胶量下降;微孔1113的孔径大于100μm时,气溶胶生成基质容易从微孔1113内流出造成漏液。可选的,微孔1113的孔径为20μm-50μm。可以理解的是,微孔1113的孔径根据实际需要进行选择。The diameter of the micropores 1113 on the dense substrate 111 is 1 μm-100 μm. When the pore size of the micropores 1113 is less than 1 μm, the liquid supply requirement cannot be met, resulting in a decrease in the amount of aerosol; when the pore size of the micropores 1113 is greater than 100 μm, the aerosol-forming matrix is likely to flow out of the micropores 1113 and cause liquid leakage. Optionally, the diameter of the micropores 1113 is 20 μm-50 μm. It can be understood that the diameter of the micropores 1113 is selected according to actual needs.
致密基体111的厚度为0.1mm-2mm。其中,致密基体111的厚度为吸液面1111与雾化 面1112之间的距离。致密基体111的厚度大于2mm时,无法满足供液需求,导致气溶胶量下降,且造成的热损失多,设置致密基体111的成本高;致密基体111的厚度小于0.1mm时,无法保证致密基体111的强度,不利于提高电子雾化装置的性能。可选的,致密基体111的厚度为0.3mm-0.8mm。可以理解的是,致密基体111的厚度根据实际需要进行选择。The thickness of the dense matrix 111 is 0.1 mm-2 mm. The thickness of the dense substrate 111 is the distance between the liquid absorbing surface 1111 and the atomizing surface 1112. When the thickness of the dense matrix 111 is greater than 2 mm, the liquid supply demand cannot be met, resulting in a decrease in the amount of aerosol, and the resulting heat loss is high, and the cost of installing the dense matrix 111 is high; when the thickness of the dense matrix 111 is less than 0.1 mm, the dense matrix cannot be guaranteed The strength of 111 is not conducive to improving the performance of the electronic atomization device. Optionally, the thickness of the dense base body 111 is 0.3mm-0.8mm. It can be understood that the thickness of the dense matrix 111 is selected according to actual needs.
致密基体111的厚度与微孔1113孔径的比例为20:1-3:1,以提升供液能力。当致密基体111的厚度与微孔1113孔径的比例大于20:1时,通过微孔1113的毛细作用力供给的气溶胶生成基质难以满足雾化需求,不仅容易导致干烧,且单次雾化产生的气溶胶量下降;当致密基体111的厚度与微孔1113孔径的比例小于3:1时,气溶胶生成基质容易从微孔1113内流出造成浪费,导致雾化效率下降,进而使得总气溶胶量降低。可选的,致密基体111的厚度与微孔1113孔径的比例为15:1-5:1。The ratio of the thickness of the dense matrix 111 to the diameter of the micropores 1113 is 20:1-3:1, so as to improve the liquid supply capacity. When the ratio of the thickness of the dense matrix 111 to the pore size of the micropores 1113 is greater than 20:1, the aerosol-generating matrix supplied by the capillary force of the micropores 1113 cannot meet the atomization requirements, which not only easily leads to dry burning, but also causes a single atomization. The amount of generated aerosol decreases; when the ratio of the thickness of the dense matrix 111 to the aperture of the micropores 1113 is less than 3:1, the aerosol generation matrix easily flows out of the micropores 1113 to cause waste, resulting in a decrease in the atomization efficiency, which in turn makes the total gas The amount of sol decreased. Optionally, the ratio of the thickness of the dense matrix 111 to the diameter of the micropores 1113 is 15:1-5:1.
相邻的两个微孔1113之间的孔中心距与微孔1113的孔径的比例为3:1-1.5:1,以使致密基体111上的微孔1113在满足供液能力的前提下,尽可能提升致密基体111的强度;可选的,相邻的两个微孔1113之间的孔中心距与微孔1113的孔径的比例为3:1-2:1;进一步可选的,相邻的两个微孔1113之间的孔中心距与微孔1113的孔径的比例为3:1-2.5:1。The ratio of the hole center distance between two adjacent micropores 1113 to the diameter of the micropores 1113 is 3:1-1.5:1, so that the micropores 1113 on the dense matrix 111 meet the liquid supply capacity under the premise. The strength of the dense matrix 111 is improved as much as possible; optionally, the ratio of the distance between the centers of the two adjacent micropores 1113 to the diameter of the micropores 1113 is 3:1-2:1; The ratio of the hole center distance between two adjacent micro holes 1113 to the diameter of the micro holes 1113 is 3:1-2.5:1.
在本实施方式中,发热体11还包括发热元件112、正电极113和负电极114,发热元件112的两端分别与正电极113、负电极114电连接。发热元件112用于雾化气溶胶生成基质。发热元件112设于致密基体111的雾化面1112,即,发热元件12设于上述的润湿结构表面,以加热雾化气溶胶生成基质生成气溶胶。正电极113和负电极114均设置于致密基体111的雾化面1112,以便于与主机2电连接。发热元件112可以是发热片、发热膜、发热网等,能够加热雾化气溶胶生成基质即可。在另一实施方式中,发热元件112可以埋设于致密基体111的内部。在又一实施例中,致密基体111的至少部分导电以作为发热元件112。In this embodiment, the heating element 11 further includes a heating element 112 , a positive electrode 113 and a negative electrode 114 , and both ends of the heating element 112 are electrically connected to the positive electrode 113 and the negative electrode 114 respectively. The heating element 112 is used to atomize the aerosol-generating substrate. The heating element 112 is arranged on the atomizing surface 1112 of the dense substrate 111 , that is, the heating element 12 is arranged on the surface of the above-mentioned wetting structure to heat the atomized aerosol-generating matrix to generate aerosol. Both the positive electrode 113 and the negative electrode 114 are disposed on the atomized surface 1112 of the dense substrate 111 to facilitate electrical connection with the host 2 . The heating element 112 can be a heating sheet, a heating film, a heating net, etc., and can heat the atomized aerosol to generate a substrate. In another embodiment, the heating element 112 may be embedded in the dense matrix 111 . In yet another embodiment, at least part of the dense matrix 111 is electrically conductive to serve as the heating element 112 .
可选的,发热元件112为发热膜,发热膜的厚度为200nm-5μm,发热膜的材料为铝或其合金、铜或其合金、银或其合金、镍或其合金、铬或其合金、铂或其合金、钛或其合金、锆或其合金、钯或其合金、铁或其合金、金或其合金、钼或其合金、铌或其合金、钽或其合金中的一种或多种。Optionally, the heating element 112 is a heating film, the thickness of the heating film is 200nm-5 μm, and the material of the heating film is aluminum or its alloy, copper or its alloy, silver or its alloy, nickel or its alloy, chromium or its alloy, One or more of platinum or its alloys, titanium or its alloys, zirconium or its alloys, palladium or its alloys, iron or its alloys, gold or its alloys, molybdenum or its alloys, niobium or its alloys, tantalum or its alloys kind.
可选的,发热元件112为发热膜,发热膜的厚度为200nm-10μm,发热膜的材料为不锈钢(304、316L、317L、904L等)、镍铬铁合金(inconel625、inconel718等)、镍基耐腐蚀合金(镍钼合金B-2、镍铬钼合金C-276)的一种或多种。Optionally, the heating element 112 is a heating film, the thickness of the heating film is 200nm-10 μm, and the material of the heating film is stainless steel (304, 316L, 317L, 904L, etc.), nickel-chromium-iron alloy (inconel625, inconel718, etc.), nickel-based One or more of corrosion alloys (Ni-Mo alloy B-2, Ni-Cr-Mo alloy C-276).
在其他实施方式中,可以通过微波加热、激光加热等方式雾化气溶胶生成基质,具体根据需要进行设计。In other embodiments, the aerosol-generating matrix can be atomized by microwave heating, laser heating, etc., which can be specifically designed as required.
下面以发热元件112加热,发热元件112设于润湿结构表面,且发热元件112为发热膜为例对发热体11进行详细介绍。Hereinafter, the heating body 11 will be described in detail by taking the heating element 112 for heating, the heating element 112 disposed on the surface of the wetting structure, and the heating element 112 being a heating film as an example.
可选的,发热膜通过物理气相沉积工艺形成与致密基体111的雾化面1112。发热膜允许对应的微孔1113外露(如图3和图4所示)。Optionally, the heating film is formed with the atomized surface 1112 of the dense substrate 111 by a physical vapor deposition process. The heating film allows the corresponding micropores 1113 to be exposed (as shown in FIGS. 3 and 4 ).
参见图4和图5,本实施方式中,仅在致密基体111的部分表面以阵列排布的方式设置多个微孔1113。具体地,致密基体111设有微孔阵列区1114和围绕微孔阵列区1114一周设置的留白区1115,微孔阵列区1114具有多个微孔1113,留白区1115上并未设置微孔1113;发热元件112设置于微孔阵列区1114,以加热雾化气溶胶生成基质;正电极113和负电极114设置于雾化面1112的留白区1115,以保证正电极113和负电极114电连接的稳定性。Referring to FIG. 4 and FIG. 5 , in this embodiment, only a part of the surface of the dense substrate 111 is provided with a plurality of micro-holes 1113 in an array arrangement. Specifically, the dense matrix 111 is provided with a micro-hole array area 1114 and a blank area 1115 arranged around the micro-hole array area 1114. The micro-hole array area 1114 has a plurality of micro-holes 1113, and the blank area 1115 is not provided with micro-holes 1113; the heating element 112 is arranged in the micropore array area 1114 to heat the atomized aerosol to generate the matrix; the positive electrode 113 and the negative electrode 114 are arranged in the blank area 1115 of the atomizing surface 1112 to ensure the positive electrode 113 and the negative electrode 114 Stability of electrical connections.
通过在致密基体111上设有微孔阵列区1114和围绕微孔阵列区1114一周设置的留白区1115,减少了致密基体111上微孔1113的数量,以此提高致密基体111的强度,降低在致密基体111上设置微孔1113的生产成本。致密基体111中的微孔阵列区1114作为雾化区,覆盖发热元件112及发热元件112周边区域,也就是基本覆盖达到雾化气溶胶生成基质温度的区域,充分利用了热效率。By providing a microhole array area 1114 and a blank area 1115 around the microhole array area 1114 on the dense substrate 111, the number of microholes 1113 on the dense substrate 111 is reduced, thereby improving the strength of the dense substrate 111 and reducing the The production cost of disposing the micropores 1113 on the dense substrate 111 . The microporous array area 1114 in the dense matrix 111 serves as an atomization area, covering the heating element 112 and the surrounding area of the heating element 112, that is, basically covering the area that reaches the temperature of the atomized aerosol-generated matrix, making full use of thermal efficiency.
可以理解,本申请中的致密基体111的微孔阵列区1114周边的区域的尺寸大于微孔1113的孔径,才能称之为留白区1115;即,本申请中的留白区1115是可以形成微孔1113而没有形成微孔1113的区域,而非微孔阵列区1114周边的无法形成微孔1113的区域。在一实施方式中,距离致密基体111的边线最近的微孔1113与致密基体111的边线之间的间距大于致密基体111的孔径,才认为在微孔阵列区1114的周向上设有留白区1115。It can be understood that the area around the micropore array area 1114 of the dense matrix 111 in this application is larger than the diameter of the micropore 1113, so it can be called the blank area 1115; that is, the blank area 1115 in this application can be formed The micro-holes 1113 are not formed in the area where the micro-holes 1113 are formed, but not in the area around the micro-hole array area 1114 where the micro-holes 1113 cannot be formed. In one embodiment, the distance between the micropores 1113 closest to the edge of the dense matrix 111 and the edge of the dense matrix 111 is greater than the aperture of the dense matrix 111, and it is considered that there is a blank area on the circumference of the micropore array region 1114. 1115.
在本实施方式中,致密基体111的雾化面1112具有第一凹凸结构1116以形成润湿结构。第一凹凸结构1116包括多个第一凹槽1116a,第一凹槽1116a与多个微孔1113导液连通,第一凹槽1116a的毛细作用力能够将气溶胶生成基质从微孔1113导引至第一凹槽1116a内,部分发热膜(发热元件112)沉积于第一凹槽1116a内。其中,多个第一凹槽1116a横跨微孔阵列区1114。可以理解,相对于雾化面为光滑表面,雾化面1112包括多个第一凹槽1116a,第一凹槽1116a内可以存储气溶胶生成基质,增大了雾化面1112的面积,也就增大了气溶胶生成基质与发热膜(发热元件112)的接触面积,即,增大了有效雾化面积,利于提高雾化效率;而且,由于第一凹槽1116a具有毛细作用力,第一凹槽1116a内的气溶胶生成基质不会回流到储液腔14,第一凹槽1116a内的气溶胶生成基质直接雾化,避免反复加热,气溶胶还原度较高。另外,由于电子雾化装置停止使用一段时间后,第一凹槽1116a内就会存储一定量的气溶胶生成基质,用户下次使用时即使倒置电子雾化装置抽吸几口,也不会发生 干烧。In this embodiment, the atomized surface 1112 of the dense substrate 111 has a first concave-convex structure 1116 to form a wetting structure. The first concave-convex structure 1116 includes a plurality of first grooves 1116a, the first grooves 1116a are in liquid-conducting communication with the plurality of micropores 1113, and the capillary force of the first grooves 1116a can guide the aerosol-generating substrate from the micropores 1113 To the first groove 1116a, a part of the heating film (the heating element 112) is deposited in the first groove 1116a. Among them, the plurality of first grooves 1116a span the microwell array area 1114 . It can be understood that the atomizing surface 1112 includes a plurality of first grooves 1116a relative to the smooth surface of the atomizing surface. The first grooves 1116a can store the aerosol generating matrix, which increases the area of the atomizing surface 1112, that is, The contact area between the aerosol generating matrix and the heating film (heating element 112) is increased, that is, the effective atomization area is increased, which is beneficial to improve the atomization efficiency; The aerosol-generating substrate in the groove 1116a will not flow back to the liquid storage chamber 14, and the aerosol-generating substrate in the first groove 1116a is directly atomized, avoiding repeated heating, and the aerosol reduction degree is high. In addition, after the electronic atomization device has been stopped for a period of time, a certain amount of aerosol-generating matrix will be stored in the first groove 1116a, and the user will not take a few puffs of the electronic atomization device upside down when using it next time. Dry burning.
可选的,第一凹槽1116a的宽度为1μm-100μm。当第一凹槽1116a的宽度大于100μm,第一凹槽1116a的毛细作用力不强,提高雾化效率的效果不明显;当第一凹槽1116a的宽度小于1μm,流阻过大,使得气溶胶生成基质的流动缓慢。Optionally, the width of the first groove 1116a is 1 μm-100 μm. When the width of the first groove 1116a is greater than 100 μm, the capillary force of the first groove 1116a is not strong, and the effect of improving the atomization efficiency is not obvious; when the width of the first groove 1116a is less than 1 μm, the flow resistance is too large, which makes the gas The flow of the sol-forming matrix is slow.
可选的,第一凹槽1116a的宽度小于等于1.2倍微孔1113的孔径,以保证第一凹槽1116a的毛细作用力满足需求。Optionally, the width of the first groove 1116a is less than or equal to 1.2 times the diameter of the micropore 1113, so as to ensure that the capillary force of the first groove 1116a meets the requirements.
可选的,第一凹槽1116a的深度为1μm-200μm。当第一凹槽1116a的深度小于1μm,第一凹槽1116a的毛细作用力不明显,难以将微孔1113内的气溶胶生成基质引至第一凹槽1116a,导致第一凹槽1116a内干烧;当第一凹槽1116a的深度大于200μm,易出现炸液的问题,且发热膜(发热元件112)不易形成于第一凹槽1116a内,如果致密基体111很薄,第一凹槽1116a的深度过深,容易影响强度。可选的,第一凹槽1116a的深度为1μm-50μm,可以防止炸液,避免气溶胶颗粒尺寸过大。如果想气溶胶颗粒尺寸大一些,第一凹槽1116a的深度可以选择50-200μm。Optionally, the depth of the first groove 1116a is 1 μm-200 μm. When the depth of the first groove 1116a is less than 1 μm, the capillary force of the first groove 1116a is not obvious, and it is difficult to guide the aerosol-generating matrix in the micropore 1113 to the first groove 1116a, resulting in dryness in the first groove 1116a. When the depth of the first groove 1116a is greater than 200 μm, the problem of frying liquid is prone to occur, and the heating film (heating element 112) is not easy to form in the first groove 1116a, if the dense matrix 111 is very thin, the first groove 1116a If the depth is too deep, it will easily affect the strength. Optionally, the depth of the first groove 1116a is 1 μm-50 μm, which can prevent frying liquid and prevent the aerosol particles from being too large in size. If the aerosol particle size is desired to be larger, the depth of the first groove 1116a can be selected to be 50-200 μm.
在一实施方式中,多个第一凹槽1116a相互平行设置,且第一凹槽1116a的长度方向与第一方向平行;相邻的两个第一凹槽1116a之间具有第一凸条1116b(如图7所示,图7是图3提供的发热体的第一凹凸结构一实施方式的结构示意图)。其中,第一方向为沿着正电极113向负电极114靠近的方向。多个微孔1112呈阵列设置,包括多个与第一方向平行的微孔列,第一凹槽1116a至少与一第一方向平行的微孔列对应。此时,第一凹凸结构1116包括多个第一凹槽1116a和多个第一凸条1116b。In one embodiment, the plurality of first grooves 1116a are arranged parallel to each other, and the length direction of the first grooves 1116a is parallel to the first direction; there are first protruding strips 1116b between two adjacent first grooves 1116a (As shown in FIG. 7 , FIG. 7 is a schematic structural diagram of an embodiment of the first concave-convex structure of the heating body provided in FIG. 3 ). The first direction is a direction along the positive electrode 113 approaching the negative electrode 114 . The plurality of micro-holes 1112 are arranged in an array, including a plurality of micro-hole rows parallel to the first direction, and the first groove 1116a corresponds to at least one micro-hole row parallel to the first direction. At this time, the first concave-convex structure 1116 includes a plurality of first grooves 1116a and a plurality of first protruding strips 1116b.
可选的,多个微孔1113远离吸液面1111的多个端口均位于第一凹槽1116a的底面(如图7所示);或,多个微孔1113远离吸液面1111的多个端口均位于第一凸条1116b远离吸液面1111的端面;或,多个微孔1113远离吸液面1111的多个端口的一部分位于第一凹槽1116a的底面,另一部分位于第一凸条1116b远离吸液面1111的端面。Optionally, multiple ports of the plurality of micropores 1113 away from the liquid suction surface 1111 are located on the bottom surface of the first groove 1116a (as shown in FIG. 7 ); The ports are all located on the end surface of the first protruding strip 1116b away from the liquid-absorbing surface 1111; or, a part of the ports of the plurality of micropores 1113 away from the liquid-absorbing surface 1111 are located on the bottom surface of the first groove 1116a, and the other part is located on the first protruding strip 1116b is away from the end surface of the liquid-absorbing surface 1111 .
可选的,同一个微孔1113远离吸液面1111的端口位于所述第一凹槽1116a的底面(如图7所示);或,同一个微孔1113远离吸液面1111的端口位于第一凸条1116b远离吸液面1111的端面;或,同一个微孔1113远离吸液面1111的端口的一部分位于第一凹槽1116a的底面,另一部分位于第一凸条1116b远离吸液面1111的端面。Optionally, the port of the same micropore 1113 away from the liquid suction surface 1111 is located on the bottom surface of the first groove 1116a (as shown in FIG. 7 ); A ridge 1116b is far away from the end face of the liquid-absorbing surface 1111; or, a part of the port of the same micro-hole 1113 that is far away from the liquid-absorbing surface 1111 is located on the bottom surface of the first groove 1116a, and the other part is located on the first protruding strip 1116b away from the liquid-absorbing surface 1111 end face.
可选的,发热膜包括第一部分、第二部分和第三部分;发热膜(发热元件112)的第一部分位于第一凹槽1116a的侧壁和底壁,第二部分位于第一凸条1116b远离吸液面1111的端面,第三部分延伸至对应的微孔1113的孔壁。由于位于第一凹槽1116a的侧壁和/或底壁 的部分发热膜均直接与正电极113和负电极114电连接,因此位于第一凹槽1116a的侧壁和/或底壁的部分发热膜内具有电流通过,可以直接发热,以加热第一凹槽1116a与微孔1113内的气溶胶形成基质,提高了能量利用率。Optionally, the heating film includes a first part, a second part and a third part; the first part of the heating film (heating element 112) is located on the side wall and bottom wall of the first groove 1116a, and the second part is located on the first convex strip 1116b. Away from the end face of the liquid suction surface 1111 , the third portion extends to the hole wall of the corresponding micro hole 1113 . Since part of the heating film located on the side wall and/or bottom wall of the first groove 1116a is directly electrically connected to the positive electrode 113 and the negative electrode 114, the part of the side wall and/or bottom wall of the first groove 1116a generates heat There is a current passing through the film, which can directly generate heat to heat the first groove 1116a and the aerosol in the micropore 1113 to form a matrix, thereby improving the energy utilization rate.
在另一实施方式中,多个第一凹槽1116a相互平行设置,且第一凹槽1116a的长度方向与第二方向平行;相邻的两个第一凹槽1116a之间具有第二凸条1116c(如图8所示,图8是图3提供的发热体的第一凹凸结构另一实施方式的结构示意图)。其中,第二方向与第一方向交叉。示例性的,第二方向与第一方向之间的夹角为90度。多个微孔1112呈阵列设置,包括多个与第二方向平行的微孔列,第一凹槽1116a至少与一第二方向平行的微孔列对应。此时,第一凹凸结构1116包括多个第一凹槽1116a和多个第二凸条1116c。可以理解,第二方向与第一方向之间的夹角并不限于90度,也可以是锐角或钝角。In another embodiment, the plurality of first grooves 1116a are arranged parallel to each other, and the length direction of the first grooves 1116a is parallel to the second direction; there is a second convex strip between two adjacent first grooves 1116a 1116c (as shown in FIG. 8 , which is a schematic structural diagram of another embodiment of the first concave-convex structure of the heating body provided in FIG. 3 ). Wherein, the second direction intersects with the first direction. Exemplarily, the included angle between the second direction and the first direction is 90 degrees. The plurality of micro-holes 1112 are arranged in an array, including a plurality of micro-hole rows parallel to the second direction, and the first groove 1116a corresponds to at least one micro-hole row parallel to the second direction. At this time, the first concave-convex structure 1116 includes a plurality of first grooves 1116a and a plurality of second protruding strips 1116c. It can be understood that the included angle between the second direction and the first direction is not limited to 90 degrees, and may also be an acute angle or an obtuse angle.
可选的,多个微孔1113远离吸液面1111的多个端口均位于第一凹槽1116a的底面(如图8所示);或,多个微孔1113远离吸液面1111的多个端口均位于第二凸条1116c远离吸液面1111的端面;或,多个微孔1113远离吸液面1111的多个端口的一部分位于第一凹槽1116a的底面,另一部分位于第二凸条1116c远离吸液面1111的端面。Optionally, multiple ports of the plurality of micropores 1113 away from the liquid suction surface 1111 are all located on the bottom surface of the first groove 1116a (as shown in FIG. 8 ); The ports are all located on the end surface of the second ridge 1116c away from the liquid suction surface 1111; or, a part of the multiple ports of the plurality of pores 1113 away from the liquid suction surface 1111 is located on the bottom surface of the first groove 1116a, and the other part is located on the second ridge 1116c is away from the end surface of the liquid-absorbing surface 1111 .
可选的,同一个微孔1113远离吸液面1111的端口位于所述第一凹槽1116a的底面(如图8所示);或,同一个微孔1113远离吸液面1111的端口位于第二凸条1116c远离吸液面1111的端面;或,同一个微孔1113远离吸液面1111的端口的一部分位于第一凹槽1116a的底面,另一部分位于第二凸条1116c远离吸液面1111的端面。Optionally, the port of the same micropore 1113 away from the liquid suction surface 1111 is located on the bottom surface of the first groove 1116a (as shown in FIG. 8 ); The end face of the two protruding strips 1116c away from the liquid absorbing surface 1111; or, a part of the port of the same micropore 1113 which is far away from the liquid absorbing surface 1111 is located on the bottom surface of the first groove 1116a, and the other part is located on the second protruding strip 1116c away from the liquid absorbing surface 1111 end face.
可选的,发热膜包括第一部分、第二部分和第三部分;发热膜(发热元件112)的第一部分位于第一凹槽1116a的侧壁和底壁,第二部分位于第二凸条1116c远离吸液面1111的端面,第三部分延伸至对应的微孔1113的孔壁。由于位于第一凹槽1116a的侧壁和/或底壁的部分发热膜均直接与正电极113和负电极114电连接,因此位于第一凹槽1116a的侧壁和/或底壁的部分发热膜内具有电流通过,可以直接发热,以加热第一凹槽1116a与微孔1113内的气溶胶形成基质,提高了能量利用率。Optionally, the heating film includes a first part, a second part and a third part; the first part of the heating film (heating element 112) is located on the side wall and bottom wall of the first groove 1116a, and the second part is located on the second convex strip 1116c. Away from the end face of the liquid suction surface 1111 , the third portion extends to the hole wall of the corresponding micro hole 1113 . Since part of the heating film located on the side wall and/or bottom wall of the first groove 1116a is directly electrically connected to the positive electrode 113 and the negative electrode 114, the part of the side wall and/or bottom wall of the first groove 1116a generates heat There is a current passing through the film, which can directly generate heat to heat the first groove 1116a and the aerosol in the micropore 1113 to form a matrix, thereby improving the energy utilization rate.
在又一实施方式中,多个第一凹槽1116a包括多个沿第一方向延伸的第一子槽A和多个沿第二方向延伸的第二子槽B,多个第一子槽A与多个第二子槽B交叉设置;相邻的两个第一子槽A和相邻的两个第二子槽B之间具有一个凸块1116d(如图9所示,图9是图3提供的发热体的第一凹凸结构又一实施方式的结构示意图)。其中,第一方向为沿着正电极113向负电极114靠近的方向,第二方向与第一方向交叉。示例性的,第二方向与第一方向之间的夹角为90度。此时,第一凹凸结构1116包括多个第一子槽A、多个第二子槽B和 多个凸块1116d。可以理解,第二方向与第一方向之间的夹角并不限于90度,也可以是锐角或钝角。第一子槽A与第二子槽B交叉连通形成网状结构。In yet another embodiment, the plurality of first grooves 1116a includes a plurality of first sub-grooves A extending along the first direction and a plurality of second sub-grooves B extending along the second direction, the plurality of first sub-grooves A It is crossed with a plurality of second sub-slots B; there is a bump 1116d between two adjacent first sub-slots A and two adjacent second sub-slots B (as shown in FIG. 9 , FIG. 9 is a 3. A schematic structural diagram of another embodiment of the first concave-convex structure of the heating body provided). The first direction is a direction along which the positive electrode 113 approaches the negative electrode 114 , and the second direction intersects the first direction. Exemplarily, the included angle between the second direction and the first direction is 90 degrees. At this time, the first concave-convex structure 1116 includes a plurality of first sub-grooves A, a plurality of second sub-grooves B and a plurality of bumps 1116d. It can be understood that the included angle between the second direction and the first direction is not limited to 90 degrees, and may also be an acute angle or an obtuse angle. The first sub-slot A and the second sub-slot B are cross-connected to form a network structure.
可选的,多个微孔1113远离吸液面1111的多个端口均位于第一凹槽1116a的底面(如图9所示);或,多个微孔1113远离吸液面1111的多个端口均位于凸块1116d远离吸液面1111的端面;或,多个微孔1113远离吸液面1111的多个端口的一部分位于第一凹槽1116a的底面,另一部分位于凸块1116d远离吸液面1111的端面。Optionally, multiple ports of the plurality of micropores 1113 away from the liquid suction surface 1111 are located on the bottom surface of the first groove 1116a (as shown in FIG. 9 ); The ports are all located on the end surface of the bump 1116d away from the liquid suction surface 1111; or, a part of the plurality of ports of the plurality of micropores 1113 away from the liquid suction surface 1111 is located on the bottom surface of the first groove 1116a, and the other part is located on the bump 1116d away from the liquid suction end face of face 1111.
可选的,同一个微孔1113远离吸液面1111的端口位于所述第一凹槽1116a的底面(如图9所示);或,同一个微孔1113远离吸液面1111的端口位于凸块1116d远离吸液面1111的端面;或,同一个微孔1113远离吸液面1111的端口的一部分位于第一凹槽1116a的底面,另一部分位于凸块1116d远离吸液面1111的端面。Optionally, the port of the same micropore 1113 away from the liquid suction surface 1111 is located on the bottom surface of the first groove 1116a (as shown in FIG. 9 ); or, the port of the same micropore 1113 away from the liquid absorption surface 1111 is located in the convex The end face of the block 1116d far away from the liquid suction surface 1111;
可选的,多个第一子槽A与多个第二子槽B配合形成多个呈阵列分布的凸块1116d。多个微孔1113呈阵列设置,包括多个与第一方向平行的微孔列和多个与第二方向平行的微孔列;第一子槽A的延伸方向与第一方向平行且至少与一第一方向平行的微孔列对应;第二子槽B的延伸方向与第二方向平行且至少与一第二方向平行的微孔列对应,其中,多个第一子槽A与多个第二子槽B交叉连通形成网状结构。Optionally, a plurality of first sub-slots A cooperate with a plurality of second sub-slots B to form a plurality of bumps 1116d distributed in an array. The plurality of micro-holes 1113 are arranged in an array, including a plurality of micro-hole columns parallel to the first direction and a plurality of micro-hole columns parallel to the second direction; the extending direction of the first sub-slot A is parallel to the first direction and at least parallel to the first direction. A row of micro-holes parallel to the first direction corresponds to; the extending direction of the second sub-slots B is parallel to the second direction and corresponds to at least one row of micro-holes parallel to the second direction, wherein the plurality of first sub-slots A and the plurality of The second sub-slots B are cross-connected to form a network structure.
示例性的,多个微孔1113呈阵列分布;多个微孔1113远离吸液面1111的多个端口均位于第一凹槽1116a的底面;每个第一子槽A与一第一方向平行的微孔列对应,每个第二子槽B与一第二方向平行的微孔列对应;多行凸块1116d和多行微孔1113交替设置,多列凸块1116d和多列微孔1113交替设置(如图9所示)。Exemplarily, the plurality of micro-holes 1113 are distributed in an array; the plurality of ports of the plurality of micro-holes 1113 away from the liquid suction surface 1111 are located on the bottom surface of the first groove 1116a; each first sub-groove A is parallel to a first direction Each second sub-slot B corresponds to a micro-hole column parallel to the second direction; the rows of bumps 1116d and the rows of micro-holes 1113 are alternately arranged, and the rows of bumps 1116d and the rows of micro-holes 1113 are alternately arranged. Alternate settings (as shown in Figure 9).
可选的,发热膜包括第一部分、第二部分、第三部分和第四部分;发热膜(发热元件112)的第一部分位于第一子槽A的侧壁和底壁,第二部分位于第二子槽B的侧壁和底壁,第三部分位于凸块1116d远离吸液面1111的端面,第四部分延伸至对应的微孔1113的孔壁(如图6所示)。由于位于第一凹槽1116a的侧壁和/或底壁的部分发热膜均直接与正电极113和负电极114电连接,因此位于第一凹槽1116a的侧壁和/或底壁的部分发热膜内具有电流通过,可以直接发热,以加热第一凹槽1116a与微孔1113内的气溶胶形成基质,提高了能量利用率。Optionally, the heating film includes a first part, a second part, a third part and a fourth part; the first part of the heating film (heating element 112) is located on the side wall and bottom wall of the first sub-slot A, and the second part is located in the first part. The side and bottom walls of the two sub-tanks B, the third part is located on the end face of the bump 1116d away from the liquid suction surface 1111 , and the fourth part extends to the hole wall of the corresponding micro hole 1113 (as shown in FIG. 6 ). Since part of the heating film located on the side wall and/or bottom wall of the first groove 1116a is directly electrically connected to the positive electrode 113 and the negative electrode 114, the part of the side wall and/or bottom wall of the first groove 1116a generates heat There is a current passing through the film, which can directly generate heat to heat the first groove 1116a and the aerosol in the micropore 1113 to form a matrix, thereby improving the energy utilization rate.
需要说明的是,当发热体的雾化面为光滑表面时,在雾化面通过物理气相沉积工艺形成发热膜时,发热膜包括平面发热膜、孔内发热膜和连接转角区发热膜,平面发热膜位于雾化面上,孔内发热膜位于微孔内,连接转角区发热膜连接平面发热膜和孔内发热膜。通过对发热体通电时的电势仿真分析,发现在此类型发热体中,电流基本都是在表面发热膜及连接转 角区发热膜,孔内发热膜几乎无电流通过。因此可以认为,发热体真正产热的区域为表面发热膜和连接转角区发热膜,而孔内发热膜为传热区域。通过雾化时对雾化面的观察,发现无论是工作或是不工作时,雾化面基本无油膜,因此判定真正用于雾化为孔内发热膜。而在发热体通电时的电势仿真分析中,孔内发热膜为传热区域,因此发热膜的能量利用率可谓较低,直观表达为雾化量不大。同时,反向推断,仅通过对孔内发热膜进行散热,进而对整个发热膜散热,从而同步带来的问题为有干烧及烧断风险。It should be noted that when the atomized surface of the heating element is a smooth surface, when the heating film is formed on the atomized surface by the physical vapor deposition process, the heating film includes a flat heating film, a heating film in the hole and a heating film in the connecting corner area. The heating film is located on the atomizing surface, the heating film in the hole is located in the micropore, and the heating film in the corner area is connected to the flat heating film and the heating film in the hole. Through the potential simulation analysis of the heating element when it is energized, it is found that in this type of heating element, the current is basically on the surface heating film and the heating film in the connecting corner area, and almost no current flows through the heating film in the hole. Therefore, it can be considered that the area where the heating body actually generates heat is the surface heating film and the heating film in the connecting corner area, and the heating film in the hole is the heat transfer area. Through the observation of the atomization surface during atomization, it is found that the atomization surface basically has no oil film whether it is working or not working, so it is determined that it is really used for atomization as a heating film in the hole. In the potential simulation analysis of the heating body when it is energized, the heating film in the hole is the heat transfer area, so the energy utilization rate of the heating film can be said to be low, which is intuitively expressed as a small amount of atomization. At the same time, it is inferred in the reverse direction that only by dissipating the heat of the heating film in the hole, and then dissipating the heat of the entire heating film, the problems caused by synchronization are the risk of dry burning and burning.
而本申请通过将致密基体111的雾化面1112设为润湿结构,例如,雾化面1112具有第一凹凸结构1116,且发热膜(发热元件112)也形成于第一凹凸结构1116的第一凹槽1116a的侧壁和底壁,提高了发热元件112的有效发热面积,从而提高了能量利用率,第一凹槽1116a将部分气溶胶生成基质引至槽内雾化,利于提高雾化效率。由于第一凹槽1116a和微孔1113内同时进行雾化,因此可以有效防止由于孔内雾化过猛导致的孔内气溶胶生成基质瞬间空掉,进气导致的抽吸返气的声音。同时,通过第一凹凸结构1116增大了气溶胶生成基质与发热元件112的接触面积,从而增大了发热元件112的散热面积,进而有效防止干烧。In the present application, the atomized surface 1112 of the dense substrate 111 is set as a wetting structure. For example, the atomized surface 1112 has a first concave-convex structure 1116 , and a heating film (heating element 112 ) is also formed on the first concave-convex structure 1116 . The side wall and bottom wall of the first groove 1116a increase the effective heating area of the heating element 112, thereby improving the energy utilization rate. The first groove 1116a leads part of the aerosol-generating matrix into the groove for atomization, which is beneficial to improve the atomization. efficiency. Since the first groove 1116a and the micro-holes 1113 are atomized at the same time, it can effectively prevent the aerosol-generating matrix in the hole from being emptied instantly due to excessive atomization in the hole, and the sound of sucking and returning air caused by air intake. At the same time, the contact area between the aerosol generating substrate and the heating element 112 is increased by the first concave-convex structure 1116, thereby increasing the heat dissipation area of the heating element 112, thereby effectively preventing dry burning.
申请人还研究发现,通过将雾化面1112设为润湿结构,发热膜沉积于粗擦表面,相对于雾化面为光滑表面,发热膜沉积于光滑表面,雾化量明显提升了,例如从6.2mg/puff提升至8.5mg/puff,并且积垢现象也明显减轻,也提升了气溶胶口感及甜度。The applicant has also studied and found that by setting the atomized surface 1112 as a wetting structure, the heating film is deposited on the rough rubbing surface. Compared with the smooth surface of the atomized surface, the heating film is deposited on the smooth surface, and the amount of atomization is significantly increased. For example, It was increased from 6.2mg/puff to 8.5mg/puff, and the scaling phenomenon was also significantly reduced, which also improved the aerosol taste and sweetness.
可以理解,第一凹槽1116a的纵截面形状为矩形、三角形、圆形、弧形、V/U形、Ω形等,具体根据需要进行设计。其中,纵截面指的是沿着垂直于致密基体111的方向的截面。It can be understood that the longitudinal cross-sectional shape of the first groove 1116a is a rectangle, a triangle, a circle, an arc, a V/U shape, an Ω shape, etc., which can be specifically designed as required. Here, the longitudinal section refers to a section along a direction perpendicular to the dense matrix 111 .
在其他实施方式中,雾化面1112上的第一凹凸结构1116可以覆盖设有发热膜(发热元件112)的区域;或,雾化面1112上的第一凹凸结构1116可以仅覆盖部分设有发热膜(发热元件112)的区域;或,雾化面1112上的第一凹凸结构1116可以覆盖部分设有发热膜(发热元件112)的区域,覆盖部分留白区1115,能够在一定程度上提高发热元件112的能量利用率即可。In other embodiments, the first concave-convex structure 1116 on the atomizing surface 1112 may cover the area where the heating film (heating element 112 ) is provided; The area of the heating film (heating element 112); or, the first concave-convex structure 1116 on the atomizing surface 1112 can cover part of the area where the heating film (heating element 112) is provided, and cover part of the blank area 1115, which can to a certain extent It is sufficient to improve the energy utilization rate of the heating element 112 .
在其他实施方式中,将雾化面1112设为磨砂结构或喷砂结构以形成润湿结构,与雾化面1112具有第一凹凸结构1116以形成润湿结构相比,可以实现同样的技术效果,不再赘述。In other embodiments, the atomization surface 1112 is set as a frosted structure or a sandblasted structure to form a wetting structure, and the same technical effect can be achieved compared with the atomization surface 1112 having the first concave-convex structure 1116 to form a wetting structure ,No longer.
请参阅图10,图10是图2提供的雾化器的发热体第二实施方式的结构示意图。Please refer to FIG. 10 , which is a schematic structural diagram of the second embodiment of the heating element of the atomizer provided in FIG. 2 .
图10提供的发热体11与图3提供的发热体11的结构基本相同,不同之处在于:致密基体111的吸液面1111的结构不同,相同部分不再赘述。The structure of the heating body 11 provided in FIG. 10 is basically the same as that of the heating body 11 provided in FIG. 3 , the difference is that the structure of the liquid absorbing surface 1111 of the dense substrate 111 is different, and the same parts will not be repeated.
在本实施方式中,吸液面1111具有第二凹凸结构1117,第二凹凸结构1117具有多个第二凹槽1117a;第二凹凸结构1117的具体设置方式可参考第一凹凸结构1116的具体设置方 式,不再赘述。第二凹槽1117a与多个微孔1113导液连通,第二凹槽1117a的设置是为了防止从微孔1113进入的气泡粘附在吸液面1111上并长大,阻碍周边区域的微孔1113下液。In this embodiment, the liquid absorbing surface 1111 has a second concave-convex structure 1117 , and the second concave-convex structure 1117 has a plurality of second grooves 1117 a ; the specific arrangement of the second concave-convex structure 1117 may refer to the specific arrangement of the first concave-convex structure 1116 method, which will not be repeated here. The second groove 1117a is in liquid-conducting communication with the plurality of micro-holes 1113. The second groove 1117a is provided to prevent the air bubbles entering from the micro-hole 1113 from adhering to the liquid-absorbing surface 1111 and growing up, thereby hindering the micro-holes in the surrounding area. 1113 under the liquid.
本申请还提供了一种发热体11,在该实施方式中,与图3提供的发热体11的结构基本相同,不同之处在于:发热元件112的结构不同。具体地,发热元件112为发热膜,发热膜为亲油结构和/或发热膜远离致密基体111的表面具有磨砂结构或喷砂结构,使得接触角小,润湿性高,进而利于提升能量利用率,提高雾化效率。The present application also provides a heating body 11 . In this embodiment, the structure is basically the same as that of the heating body 11 provided in FIG. 3 , except that the structure of the heating element 112 is different. Specifically, the heating element 112 is a heating film, the heating film is an oleophilic structure and/or the surface of the heating film far from the dense substrate 111 has a frosted structure or a sandblasted structure, so that the contact angle is small and the wettability is high, which is beneficial to improve energy utilization rate and improve the atomization efficiency.
在一组对比实验中,在其它条件不变的情况下,致密基体为石英玻璃,致密基体的厚度为400μm,微孔的孔径40μm,孔间距80μm,发热膜是薄膜,功率6.5W,发明人对雾化面为光滑面和雾化面设有凹槽的发热体(见图4)进行了雾化量对比实验,其中凹槽深度为15-25μm,凹槽宽度30-40μm,结果雾化量从6.2mg/口提高到7.6mg/口。也就是说,其他条件不变的情况下,在致密基体的雾化面上开设凹槽,发热元件部分位于凹槽,可以大大提高热利用率及雾化量。In a set of comparative experiments, under the condition that other conditions remain unchanged, the dense matrix is quartz glass, the thickness of the dense matrix is 400 μm, the diameter of the micropores is 40 μm, the distance between the holes is 80 μm, the heating film is a thin film, the power is 6.5W, the inventor The atomization amount comparison experiment was carried out on the heating element with a smooth atomizing surface and a groove on the atomizing surface (see Figure 4). The depth of the groove was 15-25 μm, and the width of the groove was 30-40 μm. The amount was increased from 6.2mg/mouth to 7.6mg/mouth. That is to say, when other conditions remain unchanged, a groove is provided on the atomization surface of the dense substrate, and the heating element is partially located in the groove, which can greatly improve the heat utilization rate and the amount of atomization.
请参阅图11,图11是图2提供的雾化器的发热体第三实施方式的结构示意图。Please refer to FIG. 11 , which is a schematic structural diagram of the third embodiment of the heating element of the atomizer provided in FIG. 2 .
图11提供的发热体11与图3提供的发热体11的结构基本相同,不同之处在于:发热体11还包括第一保护膜115和第二保护膜116,相同部分不再赘述。The structure of the heating body 11 provided in FIG. 11 is basically the same as that of the heating body 11 provided in FIG. 3 , the difference is that the heating body 11 further includes a first protective film 115 and a second protective film 116 , and the same parts are not repeated.
第一保护膜115设于发热元件112远离致密基体111的表面,第一保护膜115的材料为耐气溶胶生成基质腐蚀的非导电材料;第二保护膜116设于正电极113和负电极114远离致密基体111的表面,第二保护膜116的材料为耐气溶胶生成基质腐蚀的导电材料,有效防止气溶胶生成基质对发热元件112和正电极113、负电极114的腐蚀,利于提升发热体11的使用寿命。The first protective film 115 is arranged on the surface of the heating element 112 away from the dense substrate 111 , and the material of the first protective film 115 is a non-conductive material resistant to the corrosion of the aerosol generation matrix; the second protective film 116 is arranged on the positive electrode 113 and the negative electrode 114 Away from the surface of the dense substrate 111 , the material of the second protective film 116 is a conductive material that is resistant to corrosion of the aerosol-generating matrix, which effectively prevents the aerosol-generating matrix from corroding the heating element 112 , the positive electrode 113 , and the negative electrode 114 , which is beneficial to improve the heating element 11 service life.
可选的,第一保护膜115的材料为陶瓷或玻璃。由于发热元件112的材料为金属,陶瓷或玻璃的热膨胀系数与金属发热元件112相匹配,陶瓷或玻璃的附着力与金属发热元件112相匹配,使用陶瓷或玻璃作为第一保护膜115,第一保护膜115不易从发热部1121上脱落,能够起到很好的保护作用。Optionally, the material of the first protective film 115 is ceramic or glass. Since the material of the heating element 112 is metal, the thermal expansion coefficient of the ceramic or glass matches that of the metal heating element 112, and the adhesion of the ceramic or glass matches that of the metal heating element 112. Using ceramic or glass as the first protective film 115, the first The protective film 115 is not easy to fall off from the heating part 1121, and can play a good protective role.
当第一保护膜115的材料为陶瓷时,陶瓷的材料可以为氮化铝、氮化硅、氧化铝、氧化硅、碳化硅、氧化锆中的一种或多种,具体根据需要进行选择。When the material of the first protective film 115 is ceramic, the material of the ceramic can be one or more of aluminum nitride, silicon nitride, aluminum oxide, silicon oxide, silicon carbide, and zirconium oxide, which can be selected according to needs.
可选的,第一保护膜115的厚度为10nm-1000nm。Optionally, the thickness of the first protective film 115 is 10 nm-1000 nm.
可选的,第二保护膜116的厚度为10nm-2000nm。Optionally, the thickness of the second protective film 116 is 10 nm-2000 nm.
可选的,第二保护膜116的材料为导电陶瓷或金属。相对于第一保护膜115为非导电材料,第二保护膜116为导电材料,使得第二保护膜116在保护正电极113、负电极114不受 气溶胶生成基质腐蚀的同时,不影响正电极113、负电极114与主机2的电连接。通过使用导电陶瓷或金属作为第二保护膜116,利于降低接触电阻。Optionally, the material of the second protective film 116 is conductive ceramic or metal. Compared with the first protective film 115 being a non-conductive material, the second protective film 116 is a conductive material, so that the second protective film 116 does not affect the positive electrode 113 while protecting the positive electrode 113 and the negative electrode 114 from being corroded by the aerosol-generating matrix. , the electrical connection between the negative electrode 114 and the host 2 . By using conductive ceramic or metal as the second protective film 116, it is beneficial to reduce the contact resistance.
当第二保护膜116的材料为导电陶瓷时,导电陶瓷的材料为氮化钛、二硼化钛中的一种或多种。可以理解,导电陶瓷相对于金属更耐气溶胶生成基质腐蚀。When the material of the second protective film 116 is a conductive ceramic, the material of the conductive ceramic is one or more of titanium nitride and titanium diboride. It will be appreciated that conductive ceramics are more resistant to aerosol-generating matrix corrosion than metals.
请参阅图12,图12是图2提供的雾化器的发热体第四实施方式的结构示意图。Please refer to FIG. 12 , which is a schematic structural diagram of the fourth embodiment of the heating element of the atomizer provided in FIG. 2 .
图12提供的发热体11与图3提供的发热体11的结构基本相同,不同之处在于:发热体11还包括导液件117,相同部分不再赘述。The structure of the heating body 11 provided in FIG. 12 is basically the same as that of the heating body 11 provided in FIG. 3 , the difference is that the heating body 11 further includes a liquid conducting member 117 , and the same parts are not repeated.
可选的,导液件117的材质为多孔材料,例如,多孔陶瓷、棉芯等。Optionally, the material of the liquid conducting member 117 is a porous material, such as porous ceramics, cotton wick, and the like.
可选的,导液件117的材质为致密的,例如,致密陶瓷、玻璃等;此时,导液件117上设有多个贯穿孔(图未示),贯穿孔具有毛细作用力。Optionally, the material of the liquid conducting member 117 is dense, such as dense ceramics, glass, etc. At this time, the liquid conducting member 117 is provided with a plurality of through holes (not shown), and the through holes have capillary force.
可选的,导液件117与致密基体111的吸液面1111接触(如图12所示)。气溶胶生成基质通过导液件117的毛细作用力导引至致密基体111的吸液面1111。Optionally, the liquid-conducting member 117 is in contact with the liquid-absorbing surface 1111 of the dense substrate 111 (as shown in FIG. 12 ). The aerosol-generating substrate is guided to the liquid-absorbing surface 1111 of the dense substrate 111 by the capillary force of the liquid-conducting member 117 .
可选的,导液件117与致密基体111的吸液面1111相对且间隔设置形成间隙(图未示)。气溶胶生成基质通过导液件117的毛细作用力导引至间隙,进而进入致密基体111的吸液面1111。Optionally, the liquid-conducting member 117 is opposite to the liquid-absorbing surface 1111 of the dense substrate 111 and is disposed at intervals to form a gap (not shown). The aerosol-generating substrate is guided to the gap by the capillary force of the liquid-conducting member 117 , and then enters the liquid-absorbing surface 1111 of the dense substrate 111 .
通过在致密基体111的吸液面1111一侧设置导液件117,进一步对供液速度进行控制。The liquid supply speed is further controlled by arranging the liquid guiding member 117 on the liquid absorbing surface 1111 side of the dense substrate 111 .
请参阅图13,图13是图2提供的雾化器的发热体第五实施方式的结构示意图。Please refer to FIG. 13 , which is a schematic structural diagram of the fifth embodiment of the heating element of the atomizer provided in FIG. 2 .
图13提供的发热体11与图3提供的发热体11的结构基本相同,不同之处在于:发热体11的致密基体111内还设置有多个横向孔1118相同部分不再赘述。The structure of the heating body 11 provided in FIG. 13 is basically the same as that of the heating body 11 provided in FIG. 3 , the difference is that a plurality of transverse holes 1118 are also provided in the dense matrix 111 of the heating body 11 and the same parts will not be repeated.
其中,多个横向孔1118将多个微孔1113连通。横向孔1118的轴线与微孔1113的轴线交叉。可选的,横向孔1118的轴线与微孔1113的轴线垂直。The plurality of lateral holes 1118 communicate with the plurality of micro holes 1113 . The axis of the transverse hole 1118 intersects the axis of the micro hole 1113 . Optionally, the axis of the transverse hole 1118 is perpendicular to the axis of the micro hole 1113 .
多个微孔1113和多个横向孔1118形成网格状微流通道,雾化过程中会有气泡进入微孔1113,通过设置横向孔1118,可以防止通过邻近的微孔1113进入的气泡连成一片,即能够防止气泡长大;同时,即使气泡通过微孔1113从雾化面1112进入吸液面1111,并附着在吸液面1111上长大,堵塞部分微孔1113,横向孔1118可以给被堵塞的微孔1113补充气溶胶生成基质,使雾化面1112保证及时供液,避免干烧。横向孔1118还具有一定的储液作用,可以保证倒抽至少两口不会烧断。A plurality of micro-holes 1113 and a plurality of transverse holes 1118 form a grid-like micro-flow channel. During the atomization process, air bubbles will enter the micro-holes 1113. By setting the transverse holes 1118, the bubbles entering through the adjacent micro-holes 1113 can be prevented from being connected together. One piece can prevent the bubbles from growing; at the same time, even if the bubbles enter the liquid absorption surface 1111 from the atomizing surface 1112 through the micropores 1113, and adhere to the liquid absorption surface 1111 to grow up, blocking part of the micropores 1113, the lateral holes 1118 can give The blocked micropores 1113 supplement the aerosol generating matrix, so that the atomizing surface 1112 can ensure timely liquid supply and avoid dry burning. The transverse hole 1118 also has a certain function of storing liquid, which can ensure that at least two holes will not be blown off when pumped back.
可以理解,本申请提供的发热体11第一实施例、发热体11第二实施例、发热体11第三实施例、发热体11第四实施例、发热体11第五实施例的特征可以根据需要进行任意组合。It can be understood that the features of the first embodiment of the heating element 11 , the second embodiment of the heating element 11 , the third embodiment of the heating element 11 , the fourth embodiment of the heating element 11 , and the fifth embodiment of the heating element 11 provided in this application can be based on Any combination is required.
以上仅为本申请的实施方式,并非因此限制本申请的专利范围,凡是利用本申请说明书 及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本申请的专利保护范围内。The above are only the embodiments of the present application, and are not intended to limit the scope of the patent of the present application. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present application, or directly or indirectly applied in other related technical fields, All are similarly included in the scope of patent protection of the present application.

Claims (28)

  1. 一种发热体,应用于电子雾化装置,用于加热雾化气溶胶生成基质,其中,包括:A heating element, applied to an electronic atomization device, is used for heating an atomized aerosol generating substrate, comprising:
    致密基体,具有相对设置的吸液面和雾化面;所述致密基体上设置有多个微孔,所述微孔贯穿所述吸液面和所述雾化面;a dense substrate, with a liquid absorbing surface and an atomizing surface arranged oppositely; a plurality of micropores are arranged on the dense substrate, and the micropores penetrate through the liquid absorbing surface and the atomizing surface;
    其中,所述雾化面为经过表面处理的润湿结构,所述润湿结构与所述微孔导液连通。Wherein, the atomization surface is a surface-treated wetting structure, and the wetting structure is in communication with the micropore liquid conducting.
  2. 根据权利要求1所述的发热体,其中,所述雾化面具有第一凹凸结构以形成所述润湿结构;所述第一凹凸结构包括多个第一凹槽,所述第一凹槽与所述多个微孔导液连通。The heating element according to claim 1, wherein the atomizing surface has a first concave-convex structure to form the wetting structure; the first concave-convex structure comprises a plurality of first grooves, the first grooves is in fluid communication with the plurality of micropores.
  3. 根据权利要求2所述的发热体,其中,所述多个第一凹槽相互平行设置,且所述第一凹槽长度方向与第一方向平行;相邻的两个所述第一凹槽之间具有第一凸条;The heating element according to claim 2, wherein the plurality of first grooves are arranged parallel to each other, and the length direction of the first grooves is parallel to the first direction; two adjacent first grooves There is a first convex strip between;
    或,多个所述第一凹槽相互平行设置,且所述第一凹槽的长度方向与第二方向平行;相邻的两个所述第一凹槽之间具有第二凸条;Or, a plurality of the first grooves are arranged in parallel with each other, and the length direction of the first grooves is parallel to the second direction; there is a second convex strip between two adjacent first grooves;
    或,多个所述第一凹槽包括多个沿第一方向延伸的第一子槽和多个沿第二方向延伸的第二子槽,多个所述第一子槽与多个所述第二子槽交叉设置;相邻的两个所述第一子槽和相邻的两个所述第二子槽之间具有一个凸块;Or, a plurality of the first grooves include a plurality of first sub-slots extending along a first direction and a plurality of second sub-slots extending along a second direction, and a plurality of the first sub-slots and a plurality of the The second sub-slots are arranged crosswise; there is a bump between two adjacent first sub-slots and two adjacent second sub-slots;
    其中,所述第二方向与所述第一方向交叉。Wherein, the second direction intersects with the first direction.
  4. 根据权利要求3所述的发热体,其中,多个所述第一凹槽包括多个所述第一子槽和多个所述第二子槽;多个所述第一子槽与多个所述第二子槽配合形成多个呈阵列分布的所述凸块。The heating element according to claim 3, wherein a plurality of the first grooves comprises a plurality of the first sub-grooves and a plurality of the second sub-grooves; a plurality of the first sub-grooves and a plurality of the second sub-grooves The second sub-slots cooperate to form a plurality of the bumps distributed in an array.
  5. 根据权利要求4所述的发热体,其中,多个所述微孔远离所述吸液面的多个端口均位于所述第一凹槽的底面;The heating element according to claim 4, wherein a plurality of ports of the plurality of micropores away from the liquid suction surface are located on the bottom surface of the first groove;
    或,多个所述微孔远离所述吸液面的多个端口均位于所述凸块远离所述吸液面的端面;Or, a plurality of ports of the plurality of micropores away from the liquid suction surface are all located on the end face of the bump away from the liquid suction surface;
    或,多个所述微孔远离所述吸液面的多个端口的一部分位于所述第一凹槽的底面,另一部分位于所述凸块远离所述吸液面的端面。Or, a part of the plurality of ports of the plurality of micropores far away from the liquid suction surface is located on the bottom surface of the first groove, and the other part is located on the end surface of the convex block away from the liquid suction surface.
  6. 根据权利要求5所述的发热体,其中,多个所述微孔远离所述吸液面的多个端口均位于所述第一凹槽的底面;多个所述微孔呈阵列分布,每个所述第一子槽对应一行所述微孔,每个所述第二子槽对应一列所述微孔;多行所述凸块和多行所述微孔交替设置,多列所述凸块和多列所述微孔交替设置。The heating element according to claim 5, wherein a plurality of ports of the plurality of the micro-holes away from the liquid suction surface are located on the bottom surface of the first groove; the plurality of the micro-holes are distributed in an array, each Each of the first sub-slots corresponds to a row of the micro-holes, and each of the second sub-slots corresponds to a column of the micro-holes; multiple rows of the bumps and multiple rows of the micro-holes are alternately arranged, and multiple rows of the projections are arranged alternately. Blocks and columns of the microwells are alternately arranged.
  7. 根据权利要求1-6任一项所述的发热体,其中,所述发热体还包括发热膜,所述发热膜 设于所述润湿结构的表面,所述发热膜用于加热雾化所述气溶胶生成基质,所述发热膜允许对应的所述微孔外露。The heating element according to any one of claims 1-6, wherein the heating element further comprises a heating film, the heating film is arranged on the surface of the wetting structure, and the heating film is used for heating the atomization device. The aerosol-generating substrate is used, and the heating film allows the corresponding micropores to be exposed.
  8. 根据权利要求3-7任一项所述的发热体,其中,所述发热体还包括发热膜,所述发热膜包括第一部分、第二部分、第三部分及第四部分,所述第一部分位于所述第一子槽的侧壁和底壁,所述第二部分位于所述第二子槽的侧壁和底壁,所述第三部分位于所述凸块远离所述吸液面的端面,所述第四部分延伸至对应的所述微孔的孔壁。The heating element according to any one of claims 3-7, wherein the heating element further comprises a heating film, the heating film comprises a first part, a second part, a third part and a fourth part, the first part The second part is located on the side wall and bottom wall of the first sub-tank, the third part is located on the side wall and bottom wall of the second sub-tank, and the third part is located on the side of the bump away from the suction surface. On the end face, the fourth part extends to the hole wall of the corresponding micro hole.
  9. 根据权利要求2所述的发热体,其中,所述第一凹槽的宽度为1μm-100μm。The heating element according to claim 2, wherein the width of the first groove is 1 μm-100 μm.
  10. 根据权利要求2所述的发热体,其中,所述第一凹槽的宽度小于等于1.2倍所述微孔的孔径。The heating element according to claim 2, wherein the width of the first groove is less than or equal to 1.2 times the diameter of the micropore.
  11. 根据权利要求2所述的发热体,其中,所述第一凹槽的深度为1μm-200μm。The heating element according to claim 2, wherein the depth of the first groove is 1 μm-200 μm.
  12. 根据权利要求11所述的发热体,其中,所述第一凹槽的深度为1μm-50μm。The heating element according to claim 11, wherein the depth of the first groove is 1 μm-50 μm.
  13. 根据权利要求1所述的发热体,其中,所述多个微孔呈阵列设置,包括多个与第一方向平行的微孔列;所述润湿结构包括多个第一子槽,所述第一子槽的延伸方向与第一方向平行且至少与一所述第一方向平行的微孔列对应。The heating element according to claim 1, wherein the plurality of micro-holes are arranged in an array, including a plurality of micro-hole columns parallel to the first direction; the wetting structure comprises a plurality of first sub-grooves, the The extending direction of the first sub-groove is parallel to the first direction and corresponds to at least one micro-hole row parallel to the first direction.
  14. 根据权利要求13所述的发热体,其中,所述多个微孔包括多个与第二方向平行的微孔列,所述润湿结构包括多个第二子槽,所述第二子槽的延伸方向与第二方向平行且至少与一所述第二方向平行的微孔列对应,其中,所述多个第一子槽与所述多个第二子槽交叉连通形成网状结构。The heating element according to claim 13, wherein the plurality of micropores comprises a plurality of micropore rows parallel to the second direction, the wetting structure comprises a plurality of second sub-grooves, the second sub-grooves Its extension direction is parallel to the second direction and corresponds to at least one micropore row parallel to the second direction, wherein the plurality of first sub-slots and the plurality of second sub-slots are cross-connected to form a network structure.
  15. 根据权利要求7所述的发热体,其中,所述发热体还包括正电极和负电极,所述发热膜的两端分别与所述正电极和所述负电极电连接;所述第一方向为沿着所述正电极向所述负电极靠近的方向。The heating element according to claim 7, wherein the heating element further comprises a positive electrode and a negative electrode, and two ends of the heating film are respectively electrically connected to the positive electrode and the negative electrode; the first direction is along the direction of the positive electrode approaching the negative electrode.
  16. 根据权利要求7所述的发热体,其中,所述发热膜表面为亲油结构和/或所述发热膜远离所述致密基体的表面具有磨砂结构或喷砂结构。The heating element according to claim 7, wherein the surface of the heating film has a lipophilic structure and/or the surface of the heating film far from the dense substrate has a frosted structure or a sandblasted structure.
  17. 根据权利要求7所述的发热体,其中,所述发热膜的厚度为200nm-5μm;所述发热膜的材料为铝或其合金、铜或其合金、银或其合金、镍或其合金、铬或其合金、铂或其合金、钛或其合金、锆或其合金、钯或其合金、铁或其合金、金或其合金、钼或其合金、铌或其合金、钽或其合金中的一种或多种。The heating element according to claim 7, wherein the thickness of the heating film is 200nm-5μm; the material of the heating film is aluminum or its alloy, copper or its alloy, silver or its alloy, nickel or its alloy, Chromium or its alloys, platinum or its alloys, titanium or its alloys, zirconium or its alloys, palladium or its alloys, iron or its alloys, gold or its alloys, molybdenum or its alloys, niobium or its alloys, tantalum or its alloys one or more of.
  18. 根据权利要求7所述的发热体,其中,所述发热膜的厚度为200nm-10μm;所述发热膜的材料为不锈钢、镍铬铁合金、镍基耐腐蚀合金的一种或多种。The heating element according to claim 7, wherein the thickness of the heating film is 200 nm-10 μm; the material of the heating film is one or more of stainless steel, nickel-chromium-iron alloy, and nickel-based corrosion-resistant alloy.
  19. 根据权利要求1所述的发热体,其中,所述雾化面为磨砂结构或喷砂结构以形成所述 润湿结构。The heating element according to claim 1, wherein the atomized surface has a frosted structure or a sandblasted structure to form the wetting structure.
  20. 根据权利要求1所述的发热体,其中,所述吸液面为磨砂结构或喷砂结构。The heating element according to claim 1, wherein the liquid absorbing surface has a frosted structure or a sandblasted structure.
  21. 根据权利要求1所述的发热体,其中,所述吸液面具有第二凹凸结构,所述第二凹凸结构具有多个第二凹槽,所述第二凹槽与所述微孔导液连通。The heating element according to claim 1, wherein the liquid absorbing surface has a second concave-convex structure, the second concave-convex structure has a plurality of second grooves, and the second grooves are connected to the microporous liquid conducting Connected.
  22. 根据权利要求1所述的发热体,其中,所述致密基体的材料为石英、玻璃或致密陶瓷,所述微孔是有序的。The heating element according to claim 1, wherein the material of the dense matrix is quartz, glass or dense ceramic, and the micropores are ordered.
  23. 根据权利要求1所述的发热体,其中,所述微孔为直通孔,所述微孔的轴线垂直于所述致密基体。The heating element according to claim 1, wherein the micro-holes are straight through holes, and the axes of the micro-holes are perpendicular to the dense matrix.
  24. 根据权利要求1所述的发热体,其中,还包括导液件,所述导液件与所述致密基体的吸液面间隔设置形成间隙;或,所述导液件与所述致密基体的吸液面接触。The heating element according to claim 1, further comprising a liquid-conducting member, the liquid-conducting member and the liquid-absorbing surface of the dense base are spaced apart to form a gap; or, the liquid-conducting member and the dense base are suction surface contact.
  25. 根据权利要求24所述的发热体,其中,所述导液件为多孔陶瓷或棉芯;或,所述导液件的材质为致密的,所述导液件上设有多个贯穿孔。The heating element according to claim 24, wherein the liquid-conducting member is a porous ceramic or a cotton wick; or, the liquid-conducting member is made of dense material, and the liquid-conducting member is provided with a plurality of through holes.
  26. 根据权利要求1所述的发热体,其中,所述致密基体内还设置有多个横向孔,多个所述横向孔将多个所述微孔连通;其中,所述横向孔的轴线与所述微孔的轴线交叉。The heating element according to claim 1, wherein a plurality of transverse holes are further provided in the dense matrix, and the plurality of transverse holes communicate with the plurality of the micropores; wherein, the axis of the transverse hole is connected to the The axes of the micropores intersect.
  27. 一种雾化器,其中,包括:An atomizer comprising:
    储液腔,用于储存气溶胶生成基质;a liquid storage chamber for storing the aerosol-generating substrate;
    发热体,所述发热体与所述储液腔流体连通;所述发热体为权利要求1-26任意一项所述的发热体。A heating element, the heating element is in fluid communication with the liquid storage chamber; the heating element is the heating element according to any one of claims 1-26.
  28. 一种电子雾化装置,其中,包括:An electronic atomization device, comprising:
    雾化器,所述雾化器为权利要求27所述的雾化器;Atomizer, the atomizer is the atomizer of claim 27;
    主机,用于为所述雾化器工作提供电能。The host is used to provide electrical energy for the work of the atomizer.
PCT/CN2022/092856 2022-05-13 2022-05-13 Heating body, atomizer and electronic atomization device WO2022179641A2 (en)

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EP22759005.6A EP4159057A4 (en) 2022-05-13 2022-05-13 Heating body, atomizer and electronic atomization device
CN202211305802.4A CN117044999A (en) 2022-05-13 2022-10-24 Heating element, atomizer and electronic atomizing device
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