WO2022166952A1 - Coaxial electric drive system and vehicle - Google Patents

Coaxial electric drive system and vehicle Download PDF

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Publication number
WO2022166952A1
WO2022166952A1 PCT/CN2022/075363 CN2022075363W WO2022166952A1 WO 2022166952 A1 WO2022166952 A1 WO 2022166952A1 CN 2022075363 W CN2022075363 W CN 2022075363W WO 2022166952 A1 WO2022166952 A1 WO 2022166952A1
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WO
WIPO (PCT)
Prior art keywords
gear
shaft
half shaft
electric drive
drive system
Prior art date
Application number
PCT/CN2022/075363
Other languages
French (fr)
Chinese (zh)
Inventor
宋鹏飞
刘欢
李锋勇
高方
李伯洋
张小波
Original Assignee
中国第一汽车股份有限公司
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Application filed by 中国第一汽车股份有限公司 filed Critical 中国第一汽车股份有限公司
Publication of WO2022166952A1 publication Critical patent/WO2022166952A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B35/00Axle units; Parts thereof ; Arrangements for lubrication of axles
    • B60B35/12Torque-transmitting axles
    • B60B35/121Power-transmission from drive shaft to hub
    • B60B35/122Power-transmission from drive shaft to hub using gearings
    • B60B35/125Power-transmission from drive shaft to hub using gearings of the planetary type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00Arrangement or mounting of transmissions in vehicles
    • B60K17/04Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing
    • B60K17/12Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of electric gearing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00Arrangement or mounting of transmissions in vehicles
    • B60K17/04Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing
    • B60K17/16Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of differential gearing

Definitions

  • the present application relates to the technical field of vehicles, for example, to a coaxial electric drive system and a vehicle.
  • electric drive axles of electric vehicles are generally divided into two types: parallel shaft type and coaxial type.
  • the coaxial electric drive axle mostly adopts a parallel shaft gear train, that is, the motor shaft and the hub shaft are concentric.
  • the electric drive axle In order to realize the functions of deceleration and differential speed of the electric drive axle, the electric drive axle is usually provided with a deceleration device and a differential, which leads to a further increase in the radial space occupied by the coaxial electric drive axle, which makes the layout of the whole vehicle more difficult. ; At the same time, some electric drive axles do not have a disconnect device in order to reduce the axial size, so that the electric drive axles work all the time, which makes the vehicle unable to switch between four-wheel drive or hybrid, resulting in high energy consumption and reduced vehicle economy. .
  • the present application provides a coaxial electric drive system and a vehicle, which have a compact structure, a high degree of integration, and are more energy-saving and emission-reducing.
  • An embodiment provides a coaxial electric drive system, including: a motor housing; a reduction gear housing connected to the motor housing; a differential housing arranged in the reduction gear housing;
  • the motor housing includes a relatively rotating rotor and a stator, the rotor is arranged on the motor shaft, and the motor shaft includes a coaxially arranged first half shaft and a second half shaft;
  • a speed reduction device is arranged on the speed reducer Inside the device casing, the speed reduction device includes a sun gear arranged on the first half shaft, a first planetary gear meshed with the sun gear, and a second planetary gear coaxial with the first planetary gear and fixedly arranged a wheel, and a ring gear meshing with the second planetary gear, the ring gear is arranged on the reduction gear housing, and the first planetary gear and the second planetary gear are rotatably arranged on the differential housing upper; a differential, arranged in the differential housing, the differential is arranged between the first half shaft and the second half shaft, and the differential is at
  • An embodiment also provides a vehicle including the above-mentioned coaxial electric drive system.
  • FIG. 1 is a schematic diagram of a coaxial electric drive system provided by an embodiment of the present application.
  • FIG. 2 is a schematic diagram of a disconnecting device (a sleeve body that hides a tooth sleeve) provided in an embodiment of the present application in a disconnected position;
  • FIG. 3 is a schematic diagram of the disconnecting device (the sleeve body that hides the tooth sleeve) provided in an embodiment of the present application in a connected position;
  • FIG. 4 is a schematic diagram of a first half shaft of a disconnecting device provided by an embodiment of the present application.
  • FIG. 5 is a schematic diagram of a gear hub of a disconnecting device provided by an embodiment of the present application.
  • FIG. 6 is a schematic diagram of a coupling of a disconnecting device provided by an embodiment of the present application.
  • FIG. 7 is a schematic diagram of a tooth sleeve of a disconnecting device provided by an embodiment of the present application.
  • Motor housing 111. Front housing; 112. Rear housing; 12. Reduction gear housing; 13. Differential housing; 14. First end cover; 15. Second end cover;
  • 53 tooth hub; 531, first meshing tooth; 532, limit protrusion; 5321, high protrusion; 5322, low protrusion; 533, top column; 5331, second slope; 5332, second abutting surface; 534.
  • the present embodiment provides a coaxial electric drive system for a vehicle
  • the device includes a motor, a reduction device, a differential 4 and a disconnect device 5
  • the motor is placed in a motor housing 11
  • the motor includes a relatively rotating rotor 21 and a stator 22, the rotor 21 is arranged on the motor shaft 23, and the motor shaft 23 includes a first half shaft 231 and a second half shaft 232 arranged coaxially;
  • the reduction gear is arranged on the reduction gear housing 12
  • the speed reduction device includes a sun gear 31 arranged on the first half shaft 231, a first planetary gear 32 meshing with the sun gear 31, a second planetary gear 33 coaxial with the first planetary gear 32 and fixedly arranged, and
  • the second planetary gear 33 meshes with a ring gear 34, the ring gear 34 is arranged on the reduction gear casing 12, the first planetary gear 32 and the second planetary gear 33 are rotatably arranged on the differential case 13;
  • the differential gear 4 is arranged on
  • the differential 4 is partially located between the second planetary wheel 33 and the first half shaft 231, which reduces the axis size of the coaxial electric drive system and facilitates the layout of the entire vehicle; Selective connection or disconnection between the shaft 23 and the hub, when the motor shaft 23 is connected with the hub, the motor can drive the hub, and when the motor shaft 23 is disconnected from the hub, the motor no longer drives the hub, and the motor shaft 23 corresponds to the hub.
  • the hub is used as a driven wheel to realize the switching of the vehicle's four-wheel drive or hybrid; in addition, the setting of the sun gear 31, the first planetary gear 32, the second planetary gear 33 and the ring gear 34 can achieve two-stage deceleration, and the deceleration effect is better.
  • the structure is more compact.
  • the first planetary gear 32 and the second planetary gear 33 can be welded or the first planetary gear 32 and the second planetary gear 33 can be welded together.
  • One piece in order to ensure the stability of the operation of the reduction gear, at least two first planetary gears 32 and second planetary gears 33 are respectively provided, and the first planetary gears 32 and the second planetary gears 33 are provided in a one-to-one correspondence.
  • the reduction gear further includes a planetary gear shaft 35, the fixedly connected first planetary gear 32 and the second planetary gear 33 are rotatably arranged on the planetary gear shaft 35, the planetary gear shaft 35 is arranged on the differential case 13,
  • the planetary axle 35 is connected to the differential case 13 through the shaft pin 37 .
  • the power passes through the motor shaft 23 through the sun gear 31 and the first planetary gear 32 to achieve a first-stage deceleration, and then through the second planetary gear 33 and the ring gear 34 to achieve a second-stage deceleration.
  • At least one of the first planetary gear 32 and the second planetary gear 33 and the planetary gear shaft 35 are arranged between There are needle roller bearings 36, and the arrangement of the needle roller bearings 36 is also beneficial to reduce the radial dimension of the reduction gear; in order to adapt to the width of the first planetary gear 32 and the second planetary gear 33, double-row or triple-row bearings can also be provided.
  • the sun gear 31 is mounted on the first half shaft 231 by splines, and is fixed by a snap ring; the ring gear 34 is fixed on the reduction gear housing 12 by splines, and is fixed by the snap ring, and the splines are arranged to be able to transmit more torque.
  • the differential gear 4 is at least partially located between the second planetary gear 33 and the first half shaft 231, so as to realize the For support, a first bearing 41 is provided between the differential 4 and the first half shaft 231 , which is placed between the second planetary gear 33 and the first half shaft 231 .
  • a second bearing 42 is provided between the first half shaft 231 and the motor casing 11 to realize the support between the first half shaft 231 and the motor casing 11;
  • the support and rotation on the half shaft 231 are more reliable, and the sun gear 31 is arranged between the first bearing 41 and the second bearing 42 .
  • the end of the second half shaft 232 away from the first half shaft 231 is also provided with the disconnecting device 5, and the second half shaft 232 and the disconnecting device 5 can be in the connecting position or the disconnecting position at the same time, which effectively avoids the need for Only when the disconnecting device 5 is provided at the end of the first half shaft 231, the second half shaft 232 drags the differential 4 in the reverse direction after disconnection, resulting in the problem of large drag torque, which is beneficial to reduce fuel consumption and reduce emissions .
  • the disconnecting device 5 includes a coupling 51 , a gear sleeve 52 and a gear hub 53 , the coupling 51 is connected with the wheel hub, the gear sleeve 52 is slidably connected with the coupling 51 , and the gear sleeve 52 is connected with The driving member 54 is connected, and the gear sleeve 52 can be driven by the driving member 54 to move along the axial direction of the motor shaft 23 ;
  • the gear sleeve 52 By arranging the coupling 51, the gear sleeve 52 and the gear hub 53 between the motor shaft 23 and the wheel hub, and driving the gear sleeve 52 through the driving member 54, the gear sleeve 52 is moved along the axial direction of the motor shaft 23, thereby driving the gear hub 53 is selectively connected with the motor shaft 23, when the gear hub 53 is connected with the motor shaft 23, the driving force of the rotor 21 of the motor can drive the motor shaft 23, the gear hub 53, the gear sleeve 52, the coupling 51 and the wheel hub to rotate in turn, The four-wheel drive and hybrid drive of the vehicle are realized.
  • the disconnecting device 5 has a simple structure, a low space occupation rate, and a small drag when disconnected. Pulling torque can reduce fuel consumption and reduce emissions.
  • the driving member 54 drives the gear sleeve 52 to move along the axial direction of the motor shaft 23 until the first meshing teeth 531 and the second meshing teeth 2311 are disengaged, the disconnecting device 5 is in the disconnecting position, and the tooth The hub 53, the gear sleeve 52, the coupling 51 and the wheel hub are rotated by the power provided by the engine.
  • a limit groove 511 is provided at one end of the coupling 51 close to the gear hub 53 , and the limit groove 511 includes a deep groove 5111 and a shallow groove 5112 arranged alternately in sequence; as shown in FIG.
  • one end of the gear hub 53 close to the coupling 51 is provided with a limit protrusion 532, and the limit protrusion 532 includes a high protrusion 5321 and a low protrusion 5322 arranged alternately in turn;
  • the high protrusion 5321 can be It is matched with the deep groove 5111 and the shallow groove 5112 in sequence; when the high protrusion 5321 is matched with the deep groove 5111, the first meshing tooth 531 meshes with the second meshing tooth 2311, the high protrusion 5321, the shallow groove 5112, the first meshing tooth 531 Together with the second meshing teeth 2311 to transmit the power of the motor rotor 21; when the high protrusions 5321 cooperate with the shallow grooves 5112, the first meshing teeth 531 and the second meshing teeth 2311 are disengaged, because the high protrusions 5321 cooperate with the shallow grooves 5112 , so only the gear hub 53 rotates with the hub along with the gear sle
  • the outer peripheral wall of the coupling 51 is provided with a guide groove 512
  • the inner wall of the sleeve body 521 of the gear sleeve 52 is provided with guide teeth 522 that can slide in the guide groove 512 .
  • the guide teeth 522 slide in the guide groove 512 to provide a direction for the movement of the gear sleeve 52 so that the gear sleeve 52 only moves along the axial direction of the motor shaft 23 .
  • one end of the guide tooth 522 close to the tooth hub 53 is provided with a first inclined surface 5221
  • the outer peripheral wall of the tooth hub 53 is provided with a top post 533
  • one end of the top post 533 close to the gear sleeve 52 is provided with the first inclined surface 5221
  • the matching second slope 5331 The arrangement of the first inclined surface 5221 and the second inclined surface 5331 realizes one-time cooperation between the high protrusion 5321 and the deep groove 5111 and the shallow groove 5112 .
  • the surface of the guide teeth 522 opposite to the first inclined surface 5221 in the axial direction of the motor shaft 23 is the first contact surface 5222
  • the surface of the top column 533 opposite to the second inclined surface 5331 in the axial direction of the motor shaft 23 is The second contact surface 5332 .
  • the gear hub 53 is connected with an elastic member, and the elastic member can apply an elastic force toward the coupling 51 to the gear hub 53, so that the gear hub 53 can always be connected to the coupling when there is no driving of the gear sleeve 52. 51 butt.
  • the process of changing the disconnecting device 5 from the disconnecting position to the connecting position is as follows: the gear sleeve 52 is driven by the driving member 54 to move close to the motor shaft 23 along the axial direction of the motor shaft 23 , and the first inclined surface 5221 first abuts and cooperates with the second inclined surface 5331 , since the high protrusion 5321 is matched with the deep groove 5111 at this time, in the initial stage when the gear sleeve 52 drives the gear hub 53 to move, the gear hub 53 only moves in the circumferential direction of the motor shaft 23, so that the first meshing teeth 531 and the second The meshing teeth 2311 mesh; since the gear sleeve 52 drives the gear hub 53 in the axial direction of the motor shaft 23, the first inclined surface 5221 not only exerts a force along the axial direction of the motor shaft 23 on the second inclined surface 5331, but also applies a force to the second inclined surface 5331 in the axial direction of the motor shaft 23.
  • a force is applied along the tangential direction of the outer peripheral wall of the toothed hub 53, so when the high protrusion 5321 is disengaged from the deep groove 5111, the toothed hub 53 will rotate by a preset angle until the first abutting surface 5222 and the second abutting surface 5332 abut At this time, the high protrusion 5321 is facing the shallow groove 5112; then the driving member 54 drives the gear sleeve 52 to move away from the motor shaft 23 along the axial direction of the motor shaft 23, because the gear hub 53 is connected with an elastic member, and the elastic member can The hub 53 exerts a force toward the coupling 51 in the axial direction of the motor shaft 23, so the gear hub 53 will also follow the gear sleeve 52 and move away from the motor shaft 23 in the axial direction of the motor shaft 23 until the high protrusion 5321 and the shallow groove 5112 abuts to realize the change of the disconnecting device 5 from the disconnecting position to the connecting position.
  • the rotation angle of the gear hub 53 is related to the number of the top posts 533 provided on the outer peripheral wall of the gear hub 53 and the guide teeth 522 provided on the inner wall of the sleeve body 521 of the gear sleeve 52 , which is not specifically limited here.
  • the disconnecting device 5 when the disconnecting device 5 is in the connection position, although the first meshing tooth 531 is engaged with the second meshing tooth 2311, there is a gap between the tooth root of the first meshing tooth 531 and the tooth root of the second meshing tooth 2311, so as to facilitate the When the disconnection device 5 changes from the connection position to the disconnection position, the high protrusion 5321 and the shallow groove 5112 can be disconnected.
  • the process of changing the disconnecting device 5 from the connected position to the disconnected position is as follows: the gear sleeve 52 is driven by the driving member 54 to move close to the motor shaft 23 along the axial direction of the motor shaft 23, the first inclined surface 5221 and the second inclined surface 5331 abut and cooperate, Since the high protrusions 5321 are matched with the shallow grooves 5112 at this time, at the initial stage when the gear sleeve 52 drives the gear hub 53 to move, the gear hub 53 only moves in the circumferential direction of the motor shaft 23 to offset the root of the first meshing tooth 531 and the The gap between the tooth roots of the second meshing teeth 2311; since the gear sleeve 52 drives the gear hub 53 in the axial direction of the motor shaft 23, the first inclined surface 5221 not only exerts a force along the axial direction of the motor shaft 23 on the second inclined surface 5331 , the second inclined surface 5331 will also exert a force along the tangential direction of the outer peripheral wall of the gear hub 53, so when the high protru
  • a meshing tooth 531 is out of contact with the second meshing tooth 2311, and at the same time, the high protrusion 5321 is in contact with the deep groove 5111, so as to realize the change of the disconnecting device 5 from the connection position to the disconnection position.
  • one side of the high protrusion 5321 is provided with a first guide surface 534
  • one side of the shallow groove 5112 is provided with a second guide surface 513 that cooperates with the first guide surface 534, which is the high protrusion 5321.
  • the engaging connection with the shallow groove 5112 provides a guiding effect, so that the engaging connection between the high protrusion 5321 and the shallow groove 5112 is more accurate.
  • the coupling 51 is provided with splines inside, and the hub is connected with the splines.
  • the splines can transmit large power and are not easy to fail, which is beneficial to improve the service life of the disconnecting device 5 .
  • annular groove 523 is provided on the outer wall of the sleeve body 521 of the toothed sleeve 52 , and the driving member 54 is connected with the annular groove 523 .
  • the driving member 54 may be a shift fork or a cylinder, etc., as long as the driving gear sleeve 52 can move in the axial direction of the motor shaft 23 , which is not specifically limited here.
  • the coaxial electric drive system further includes a first end cover 14 and a second end cover 15 , the first end cover 14 , the motor casing 11 , the reduction gear casing 12 , the differential case 13 and the second end cover 14 .
  • the covers 15 are connected in sequence to cover the disconnect device 5 , the motor, the reduction gear and the differential 4 .
  • the first end cover 14 , the motor case 11 , the reduction gear case 12 , the differential case 13 and the second end cover 15 can be detachably connected to facilitate installation and maintenance.
  • the motor casing 11 includes a front casing 111 and a rear casing 112 , the front casing 111 is connected to the first end cover 14 , the rear casing 112 is connected to the reduction gear casing 12 , and the driving member 54 is slidably disposed on the first end cover. within 14.
  • This embodiment also discloses a vehicle, which includes the above-mentioned coaxial electric drive system, has a compact structure, a small axial dimension, and is provided with a disconnecting device 5, which is more energy-saving and emission-reducing.
  • the terms “installed”, “connected” and “connected” should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements.
  • installed should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements.

Abstract

A coaxial electric drive system and a vehicle; the coaxial electric drive system comprises a motor housing (11), a speed reduction device housing (12), a differential housing (13), a motor, a speed reduction device, a differential (4) and a disconnection device (5); the motor comprises a first half shaft (231) and a second half shaft (232) which are coaxially arranged; the speed reduction device is arranged in the speed reduction device housing (12); the speed reduction device comprises a sun gear (31), a first planet gear (32), a second planet gear (33) and a ring gear (34); the ring gear (34) is arranged on the speed reduction device housing (12); the first planet gear (32) and the second planet gear (33) are rotatably arranged on the differential housing (13); at least a part of the differential (4) is located between the second planet gear (33) and the first half shaft (231); and the disconnection device (5) is provided at the end of the first half shaft (231) away from the second half shaft (232), and the disconnection device (5) is configured to selectively connect or disconnect the first half shaft (231) and a wheel hub. The coaxial electric drive system has a compact structure and high integration, and can realize the switching of four-wheel drive or hybrid drive of a vehicle, being more energy-saving and emission-reducing.

Description

同轴电驱系统及车辆Coaxial electric drive system and vehicle
本申请要求申请日为2021年2月7日、申请号为202110179778.3的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with an application date of February 7, 2021 and an application number of 202110179778.3, the entire contents of which are incorporated herein by reference.
技术领域technical field
本申请涉及车辆技术领域,例如涉及一种同轴电驱系统及车辆。The present application relates to the technical field of vehicles, for example, to a coaxial electric drive system and a vehicle.
背景技术Background technique
相关技术中电动汽车的电驱桥一般分为平行轴式和同轴式两种。其中同轴电驱桥,多采用平行轴轮系,即电机轴与轮毂轴同心。In the related art, electric drive axles of electric vehicles are generally divided into two types: parallel shaft type and coaxial type. Among them, the coaxial electric drive axle mostly adopts a parallel shaft gear train, that is, the motor shaft and the hub shaft are concentric.
为实现电驱桥的减速和差速的功能,电驱桥上通常相应设置有减速装置和差速器,导致同轴电驱桥径向占据的空间进一步增大,进而导致整车布置更加困难;同时,部分电驱桥为减少轴向尺寸,而不设置断开装置,使电驱桥一直工作,导致车辆无法实现四驱或混动的切换,导致能源消耗较大,降低车辆的经济性。In order to realize the functions of deceleration and differential speed of the electric drive axle, the electric drive axle is usually provided with a deceleration device and a differential, which leads to a further increase in the radial space occupied by the coaxial electric drive axle, which makes the layout of the whole vehicle more difficult. ; At the same time, some electric drive axles do not have a disconnect device in order to reduce the axial size, so that the electric drive axles work all the time, which makes the vehicle unable to switch between four-wheel drive or hybrid, resulting in high energy consumption and reduced vehicle economy. .
发明内容SUMMARY OF THE INVENTION
本申请提供了一种同轴电驱系统及车辆,结构紧凑,集成度高,更加节能减排。The present application provides a coaxial electric drive system and a vehicle, which have a compact structure, a high degree of integration, and are more energy-saving and emission-reducing.
一实施例提供了一种同轴电驱系统,包括:电机壳;减速装置壳,与所述电机壳连接;差速器壳,设置于所述减速装置壳内;电机,置于所述电机壳内,包括相对转动的转子和定子,所述转子设置于电机轴上,所述电机轴包括同轴设置的第一半轴和第二半轴;减速装置,设置于所述减速装置壳内,所述减速装置包括设置于所述第一半轴上的太阳轮、与所述太阳轮啮合的第一行星轮、与所述第一行星轮同轴且固定设置的第二行星轮、以及与所述第二行星轮啮合的齿圈,所述齿圈设置于所述减速装置壳上,所述第一行星轮和所述第二行星轮转动设置于所述差速器壳上;差速器,设置于所述差速器壳内,所述差速器设置于所述第一半轴与所述第二半轴之间,所述差速器至少部分位于所述第二行星轮与所述第一半轴之间;及断开装置,设置于所述第一半轴远离所述第二半轴的一端,所述断开装置设置为选择性连接或断开所述第一半轴与轮毂。An embodiment provides a coaxial electric drive system, including: a motor housing; a reduction gear housing connected to the motor housing; a differential housing arranged in the reduction gear housing; The motor housing includes a relatively rotating rotor and a stator, the rotor is arranged on the motor shaft, and the motor shaft includes a coaxially arranged first half shaft and a second half shaft; a speed reduction device is arranged on the speed reducer Inside the device casing, the speed reduction device includes a sun gear arranged on the first half shaft, a first planetary gear meshed with the sun gear, and a second planetary gear coaxial with the first planetary gear and fixedly arranged a wheel, and a ring gear meshing with the second planetary gear, the ring gear is arranged on the reduction gear housing, and the first planetary gear and the second planetary gear are rotatably arranged on the differential housing upper; a differential, arranged in the differential housing, the differential is arranged between the first half shaft and the second half shaft, and the differential is at least partially located in the first half shaft between the two planetary gears and the first half shaft; and a disconnecting device, which is arranged at one end of the first half shaft away from the second half shaft, and the disconnecting device is configured to selectively connect or disconnect all Describe the first half shaft and the hub.
一实施例还提供了一种车辆,包括以上所述的同轴电驱系统。An embodiment also provides a vehicle including the above-mentioned coaxial electric drive system.
附图说明Description of drawings
图1是本申请一实施方式提供的同轴电驱系统的示意图;1 is a schematic diagram of a coaxial electric drive system provided by an embodiment of the present application;
图2是本申请一实施方式提供的断开装置(隐藏齿套的套本体)处于断开位的示意图;2 is a schematic diagram of a disconnecting device (a sleeve body that hides a tooth sleeve) provided in an embodiment of the present application in a disconnected position;
图3是本申请一实施方式提供的断开装置(隐藏齿套的套本体)处于连接位的示意图;3 is a schematic diagram of the disconnecting device (the sleeve body that hides the tooth sleeve) provided in an embodiment of the present application in a connected position;
图4是本申请一实施方式提供的断开装置的第一半轴的示意图;4 is a schematic diagram of a first half shaft of a disconnecting device provided by an embodiment of the present application;
图5是本申请一实施方式提供的断开装置的齿毂的示意图;5 is a schematic diagram of a gear hub of a disconnecting device provided by an embodiment of the present application;
图6是本申请一实施方式提供的断开装置的联轴器的示意图;6 is a schematic diagram of a coupling of a disconnecting device provided by an embodiment of the present application;
图7是本申请一实施方式提供的断开装置的齿套的示意图。FIG. 7 is a schematic diagram of a tooth sleeve of a disconnecting device provided by an embodiment of the present application.
图中:In the picture:
11、电机壳;111、前壳;112、后壳;12、减速装置壳;13、差速器壳;14、第一端盖;15、第二端盖;11. Motor housing; 111. Front housing; 112. Rear housing; 12. Reduction gear housing; 13. Differential housing; 14. First end cover; 15. Second end cover;
21、转子;22、定子;23、电机轴;231、第一半轴;2311、第二啮合齿;232、第二半轴;21, rotor; 22, stator; 23, motor shaft; 231, first half shaft; 2311, second meshing tooth; 232, second half shaft;
31、太阳轮;32、第一行星轮;33、第二行星轮;34、齿圈;35、行星轮轴;36、滚针轴承;37、轴销;31, sun gear; 32, first planetary gear; 33, second planetary gear; 34, ring gear; 35, planetary gear shaft; 36, needle bearing; 37, shaft pin;
4、差速器;41、第一轴承;42、第二轴承;4. Differential; 41. The first bearing; 42. The second bearing;
5、断开装置;5. Disconnect the device;
51、联轴器;511、限位槽;5111、深槽;5112、浅槽;512、导向凹槽;513、第二导向面;51, coupling; 511, limit groove; 5111, deep groove; 5112, shallow groove; 512, guide groove; 513, second guide surface;
52、齿套;521、套本体;522、导向齿;5221、第一斜面;5222、第一抵接面;523、环槽;52, tooth sleeve; 521, sleeve body; 522, guide tooth; 5221, first inclined surface; 5222, first abutting surface; 523, ring groove;
53、齿毂;531、第一啮合齿;532、限位凸起;5321、高凸起;5322、低凸起;533、顶柱;5331、第二斜面;5332、第二抵接面;534、第一导向面;53, tooth hub; 531, first meshing tooth; 532, limit protrusion; 5321, high protrusion; 5322, low protrusion; 533, top column; 5331, second slope; 5332, second abutting surface; 534. The first guide surface;
54、驱动件。54. Drive parts.
具体实施方式Detailed ways
如图1所示,本实施方式提供一种用于车辆的同轴电驱系统,该装置包括电 机、减速装置、差速器4和断开装置5,其中,电机置于电机壳11内,该电机包括相对转动的转子21和定子22,转子21设置于电机轴23上,电机轴23包括同轴设置的第一半轴231和第二半轴232;减速装置设置于减速装置壳12内,减速装置包括设置于第一半轴231上的太阳轮31、与太阳轮31啮合的第一行星轮32、与第一行星轮32同轴且固定设置的第二行星轮33、以及与第二行星轮33啮合的齿圈34,齿圈34设置于减速装置壳12上,第一行星轮32和第二行星轮33转动设置于差速器壳13上;差速器4设置于差速器壳13内,差速器4设置于第一半轴231与第二半轴232之间,差速器4至少部分位于第二行星轮33与第一半轴231之间;第一半轴231远离第二半轴232的一端设置有断开装置5,断开装置5能选择性连接或断开第一半轴231与轮毂。As shown in FIG. 1 , the present embodiment provides a coaxial electric drive system for a vehicle, the device includes a motor, a reduction device, a differential 4 and a disconnect device 5 , wherein the motor is placed in a motor housing 11 , the motor includes a relatively rotating rotor 21 and a stator 22, the rotor 21 is arranged on the motor shaft 23, and the motor shaft 23 includes a first half shaft 231 and a second half shaft 232 arranged coaxially; the reduction gear is arranged on the reduction gear housing 12 Inside, the speed reduction device includes a sun gear 31 arranged on the first half shaft 231, a first planetary gear 32 meshing with the sun gear 31, a second planetary gear 33 coaxial with the first planetary gear 32 and fixedly arranged, and The second planetary gear 33 meshes with a ring gear 34, the ring gear 34 is arranged on the reduction gear casing 12, the first planetary gear 32 and the second planetary gear 33 are rotatably arranged on the differential case 13; the differential gear 4 is arranged on the differential Inside the gear housing 13, the differential 4 is arranged between the first half shaft 231 and the second half shaft 232, and the differential gear 4 is at least partially located between the second planetary gear 33 and the first half shaft 231; One end of the shaft 231 away from the second half shaft 232 is provided with a disconnecting device 5, and the disconnecting device 5 can selectively connect or disconnect the first half shaft 231 and the wheel hub.
通过设置减速装置和差速器4,实现对电机的减速和两车轮之间的差速功能;通过将减速装置的第一行星轮32和第二行星轮33设置于差速器壳13上,并使差速器4部分位于第二行星轮33与第一半轴231之间,减小了同轴电驱系统的轴线尺寸,便于整车的布置;同时,通过设置断开装置5实现电机轴23与轮毂之间的选择性连接或断开,当电机轴23与轮毂连接时,电机能驱动轮毂,当电机轴23与轮毂断开时,电机不再驱动轮毂,与电机轴23对应的轮毂则作为从动轮,实现车辆四驱或混动的切换;另外,太阳轮31、第一行星轮32、第二行星轮33和齿圈34的设置能实现二级减速,减速效果更好,结构更加紧凑。By arranging the deceleration device and the differential 4, the deceleration of the motor and the differential function between the two wheels are realized; The differential 4 is partially located between the second planetary wheel 33 and the first half shaft 231, which reduces the axis size of the coaxial electric drive system and facilitates the layout of the entire vehicle; Selective connection or disconnection between the shaft 23 and the hub, when the motor shaft 23 is connected with the hub, the motor can drive the hub, and when the motor shaft 23 is disconnected from the hub, the motor no longer drives the hub, and the motor shaft 23 corresponds to the hub. The hub is used as a driven wheel to realize the switching of the vehicle's four-wheel drive or hybrid; in addition, the setting of the sun gear 31, the first planetary gear 32, the second planetary gear 33 and the ring gear 34 can achieve two-stage deceleration, and the deceleration effect is better. The structure is more compact.
在一实施例中,为实现第一行星轮32和第二行星轮33的固定连接,可以将第一行星轮32与第二行星轮33焊接或将第一行星轮32和第二行星轮33一体成型。另外,为保证减速装置运行的稳定性,第一行星轮32和第二行星轮33分别设置有至少两个,第一行星轮32和第二行星轮33一一对应设置。In one embodiment, in order to realize the fixed connection between the first planetary gear 32 and the second planetary gear 33, the first planetary gear 32 and the second planetary gear 33 can be welded or the first planetary gear 32 and the second planetary gear 33 can be welded together. One piece. In addition, in order to ensure the stability of the operation of the reduction gear, at least two first planetary gears 32 and second planetary gears 33 are respectively provided, and the first planetary gears 32 and the second planetary gears 33 are provided in a one-to-one correspondence.
在一实施例中,减速装置还包括行星轮轴35,固定连接的第一行星轮32和第二行星轮33转动设置于行星轮轴35上,行星轮轴35设置于差速器壳13上,在一实施例中,行星轮轴35通过轴销37与差速器壳13连接。动力经由电机轴23经由太阳轮31和第一行星轮32实现一级减速,然后再经由第二行星轮33和齿圈34实现二级减速。In one embodiment, the reduction gear further includes a planetary gear shaft 35, the fixedly connected first planetary gear 32 and the second planetary gear 33 are rotatably arranged on the planetary gear shaft 35, the planetary gear shaft 35 is arranged on the differential case 13, In the embodiment, the planetary axle 35 is connected to the differential case 13 through the shaft pin 37 . The power passes through the motor shaft 23 through the sun gear 31 and the first planetary gear 32 to achieve a first-stage deceleration, and then through the second planetary gear 33 and the ring gear 34 to achieve a second-stage deceleration.
为保证第一行星轮32和第二行星轮33中的至少一个与行星轮轴35之间的转动更加平稳,第一行星轮32和第二行星轮33中的至少一个与行星轮轴35之间设置有滚针轴承36,滚针轴承36的设置还有利于减小减速装置的径向尺寸;为适应第一行星轮32和第二行星轮33的宽度,还可以设置双排或三排轴承。在一实 施例中,太阳轮31通过花键安装于第一半轴231,并通过卡环固定;齿圈34通过花键固定于减速装置壳12,并通过卡环固定,花键的设置能传递更大的扭矩。In order to ensure more stable rotation between at least one of the first planetary gear 32 and the second planetary gear 33 and the planetary gear shaft 35, at least one of the first planetary gear 32 and the second planetary gear 33 and the planetary gear shaft 35 are arranged between There are needle roller bearings 36, and the arrangement of the needle roller bearings 36 is also beneficial to reduce the radial dimension of the reduction gear; in order to adapt to the width of the first planetary gear 32 and the second planetary gear 33, double-row or triple-row bearings can also be provided. In one embodiment, the sun gear 31 is mounted on the first half shaft 231 by splines, and is fixed by a snap ring; the ring gear 34 is fixed on the reduction gear housing 12 by splines, and is fixed by the snap ring, and the splines are arranged to be able to transmit more torque.
在一实施例中,为减小同轴电驱系统的轴向齿轮,差速器4至少部分位于第二行星轮33与第一半轴231之间,为实现该部分的差速器4的支撑,置于第二行星轮33与第一半轴231之间的差速器4与第一半轴231之间设置有第一轴承41。In one embodiment, in order to reduce the axial gear of the coaxial electric drive system, the differential gear 4 is at least partially located between the second planetary gear 33 and the first half shaft 231, so as to realize the For support, a first bearing 41 is provided between the differential 4 and the first half shaft 231 , which is placed between the second planetary gear 33 and the first half shaft 231 .
在一实施例中,第一半轴231与电机壳11之间设置有第二轴承42,以实现第一半轴231与电机壳11之间的支撑;为使得太阳轮31在第一半轴231上的支撑和转动更加可靠,太阳轮31设置于第一轴承41和第二轴承42之间。In one embodiment, a second bearing 42 is provided between the first half shaft 231 and the motor casing 11 to realize the support between the first half shaft 231 and the motor casing 11; The support and rotation on the half shaft 231 are more reliable, and the sun gear 31 is arranged between the first bearing 41 and the second bearing 42 .
本实施例中,第二半轴232远离第一半轴231的一端也设置有断开装置5,第二半轴232与断开装置5能同时处于连接位或断开位,有效地避免了仅在第一半轴231端设置断开装置5时,断开后第二半轴232反向拖动差速器4,导致拖拽扭矩大的问题,有利于降低燃油消耗,减小排放量。In this embodiment, the end of the second half shaft 232 away from the first half shaft 231 is also provided with the disconnecting device 5, and the second half shaft 232 and the disconnecting device 5 can be in the connecting position or the disconnecting position at the same time, which effectively avoids the need for Only when the disconnecting device 5 is provided at the end of the first half shaft 231, the second half shaft 232 drags the differential 4 in the reverse direction after disconnection, resulting in the problem of large drag torque, which is beneficial to reduce fuel consumption and reduce emissions .
如图2和图3所示,断开装置5包括联轴器51、齿套52和齿毂53,联轴器51与轮毂连接,齿套52与联轴器51滑动连接,齿套52与驱动件54连接,齿套52能被驱动件54驱动沿电机轴23的轴向运动;齿毂53与联轴器51抵接,齿套52能驱动齿毂53与电机轴23选择性连接。As shown in FIG. 2 and FIG. 3 , the disconnecting device 5 includes a coupling 51 , a gear sleeve 52 and a gear hub 53 , the coupling 51 is connected with the wheel hub, the gear sleeve 52 is slidably connected with the coupling 51 , and the gear sleeve 52 is connected with The driving member 54 is connected, and the gear sleeve 52 can be driven by the driving member 54 to move along the axial direction of the motor shaft 23 ;
通过在电机轴23和轮毂之间设置联轴器51、齿套52和齿毂53,并通过驱动件54驱动齿套52,使齿套52沿电机轴23的轴向运动,进而驱动齿毂53与电机轴23选择性连接,当齿毂53与电机轴23连接时,电机的转子21的驱动力能依次带动电机轴23、齿毂53、齿套52、联轴器51和轮毂转动,实现车辆的四驱及油电混和驱动,当齿毂53与电机轴23断开连接时,车辆为两驱,该断开装置5结构简单,空间占用率低,断开时具有较小的拖拽扭矩,能降低燃油消耗,减小排放量。By arranging the coupling 51, the gear sleeve 52 and the gear hub 53 between the motor shaft 23 and the wheel hub, and driving the gear sleeve 52 through the driving member 54, the gear sleeve 52 is moved along the axial direction of the motor shaft 23, thereby driving the gear hub 53 is selectively connected with the motor shaft 23, when the gear hub 53 is connected with the motor shaft 23, the driving force of the rotor 21 of the motor can drive the motor shaft 23, the gear hub 53, the gear sleeve 52, the coupling 51 and the wheel hub to rotate in turn, The four-wheel drive and hybrid drive of the vehicle are realized. When the gear hub 53 is disconnected from the motor shaft 23, the vehicle is two-wheel drive. The disconnecting device 5 has a simple structure, a low space occupation rate, and a small drag when disconnected. Pulling torque can reduce fuel consumption and reduce emissions.
如图2-图7所示,以第一半轴231为例,为实现齿毂53和电机轴23的连接,如图5所示,齿毂53靠近第一半轴231的一端设置有第一啮合齿531,如图4所示,第一半轴231靠近齿毂53的一端设置有与第一啮合齿531啮合的第二啮合齿2311;当驱动件54驱动齿套52沿电机轴23的轴向移动时,第一啮合齿531能与第二啮合齿2311啮合,此时断开装置5处于连接位,电机的转子21能带动电机轴23、齿毂53、齿套52、联轴器51和轮毂转动;当驱动件54驱动齿套52沿电机轴23的轴向移动至第一啮合齿531与第二啮合齿2311脱离啮合时,断开装置5处于断开位,此时齿毂53、齿套52、联轴器51和轮毂通过发动机提供的动力转动。As shown in FIG. 2-FIG. 7, taking the first half shaft 231 as an example, in order to realize the connection between the gear hub 53 and the motor shaft 23, as shown in FIG. A meshing tooth 531, as shown in FIG. 4, the end of the first half shaft 231 close to the gear hub 53 is provided with a second meshing tooth 2311 meshing with the first meshing tooth 531; when the driving member 54 drives the gear sleeve 52 along the motor shaft 23 When the motor moves axially, the first meshing teeth 531 can mesh with the second meshing teeth 2311. At this time, the disconnecting device 5 is in the connecting position, and the rotor 21 of the motor can drive the motor shaft 23, the gear hub 53, the gear sleeve 52, and the coupling shaft. When the driving member 54 drives the gear sleeve 52 to move along the axial direction of the motor shaft 23 until the first meshing teeth 531 and the second meshing teeth 2311 are disengaged, the disconnecting device 5 is in the disconnecting position, and the tooth The hub 53, the gear sleeve 52, the coupling 51 and the wheel hub are rotated by the power provided by the engine.
在一实施例中,如图6所示,联轴器51靠近齿毂53的一端设置有限位槽511,限位槽511包括依次交替设置的深槽5111和浅槽5112;如图5所示,齿毂53靠近联轴器51的一端设置有限位凸起532,限位凸起532包括依次交替设置的高凸起5321和低凸起5322;当驱动齿套52时,高凸起5321能依次与深槽5111和浅槽5112配合;当高凸起5321与深槽5111配合时,第一啮合齿531与第二啮合齿2311啮合,高凸起5321、浅槽5112、第一啮合齿531和第二啮合齿2311共同传递电机转子21的动力;当高凸起5321与浅槽5112配合时,第一啮合齿531与第二啮合齿2311脱离啮合,由于高凸起5321与浅槽5112配合,所以仅齿毂53跟随齿套52和联轴器51一起随轮毂转动。In one embodiment, as shown in FIG. 6 , a limit groove 511 is provided at one end of the coupling 51 close to the gear hub 53 , and the limit groove 511 includes a deep groove 5111 and a shallow groove 5112 arranged alternately in sequence; as shown in FIG. 5 , one end of the gear hub 53 close to the coupling 51 is provided with a limit protrusion 532, and the limit protrusion 532 includes a high protrusion 5321 and a low protrusion 5322 arranged alternately in turn; when the gear sleeve 52 is driven, the high protrusion 5321 can be It is matched with the deep groove 5111 and the shallow groove 5112 in sequence; when the high protrusion 5321 is matched with the deep groove 5111, the first meshing tooth 531 meshes with the second meshing tooth 2311, the high protrusion 5321, the shallow groove 5112, the first meshing tooth 531 Together with the second meshing teeth 2311 to transmit the power of the motor rotor 21; when the high protrusions 5321 cooperate with the shallow grooves 5112, the first meshing teeth 531 and the second meshing teeth 2311 are disengaged, because the high protrusions 5321 cooperate with the shallow grooves 5112 , so only the gear hub 53 rotates with the hub along with the gear sleeve 52 and the coupling 51 .
在一实施例中,联轴器51的外周壁设置有导向凹槽512,齿套52的套本体521的内壁上设置有能在导向凹槽512内滑动的导向齿522。当驱动件54驱动齿套52移动时,导向齿522在导向凹槽512内滑动,以为齿套52的运动提供方向,使齿套52仅沿电机轴23的轴向移动。In one embodiment, the outer peripheral wall of the coupling 51 is provided with a guide groove 512 , and the inner wall of the sleeve body 521 of the gear sleeve 52 is provided with guide teeth 522 that can slide in the guide groove 512 . When the drive member 54 drives the gear sleeve 52 to move, the guide teeth 522 slide in the guide groove 512 to provide a direction for the movement of the gear sleeve 52 so that the gear sleeve 52 only moves along the axial direction of the motor shaft 23 .
本实施例中,导向齿522靠近齿毂53的一端设置有第一斜面5221,齿毂53的外周壁上设置有顶柱533,顶柱533靠近齿套52的一端设置有与第一斜面5221配合的第二斜面5331。第一斜面5221和第二斜面5331的设置实现了高凸起5321与深槽5111和浅槽5112之间的一次配合。相应地,导向齿522上沿电机轴23的轴向与第一斜面5221相对的一面为第一抵接面5222,顶柱533上沿电机轴23的轴向与第二斜面5331相对的一面为第二抵接面5332。In this embodiment, one end of the guide tooth 522 close to the tooth hub 53 is provided with a first inclined surface 5221 , the outer peripheral wall of the tooth hub 53 is provided with a top post 533 , and one end of the top post 533 close to the gear sleeve 52 is provided with the first inclined surface 5221 The matching second slope 5331. The arrangement of the first inclined surface 5221 and the second inclined surface 5331 realizes one-time cooperation between the high protrusion 5321 and the deep groove 5111 and the shallow groove 5112 . Correspondingly, the surface of the guide teeth 522 opposite to the first inclined surface 5221 in the axial direction of the motor shaft 23 is the first contact surface 5222, and the surface of the top column 533 opposite to the second inclined surface 5331 in the axial direction of the motor shaft 23 is The second contact surface 5332 .
在一实施例中,齿毂53与弹性件连接,弹性件能向齿毂53施加朝向联轴器51方向的弹性力,使得齿毂53在没有齿套52的驱动时能时刻与联轴器51抵接。In one embodiment, the gear hub 53 is connected with an elastic member, and the elastic member can apply an elastic force toward the coupling 51 to the gear hub 53, so that the gear hub 53 can always be connected to the coupling when there is no driving of the gear sleeve 52. 51 butt.
断开装置5由断开位变化为连接位的过程如下:齿套52被驱动件54驱动沿电机轴23的轴向靠近电机轴23移动,第一斜面5221首先与第二斜面5331抵接配合,由于此时高凸起5321与深槽5111配合,所以在齿套52驱动齿毂53移动的初期,齿毂53仅沿电机轴23的周向方向移动,使第一啮合齿531与第二啮合齿2311啮合;由于齿套52在沿电机轴23轴向驱动齿毂53过程中,第一斜面5221不仅对第二斜面5331施加沿电机轴23轴向的力,还会对第二斜面5331施加沿齿毂53外周壁切线方向的力,所以当高凸起5321与深槽5111脱离配合时,齿毂53会旋转预设角度,直至第一抵接面5222与第二抵接面5332抵接,此时高凸起5321正对浅槽5112;随后驱动件54驱动齿套52沿电机轴23的轴向方向远离电机轴23,由于齿毂53连接有弹性件,且弹性件能向齿毂53施加沿电机轴23的轴向朝向联轴器51的力, 所以齿毂53也同样会跟随齿套52沿电机轴23的轴向方向远离电机轴23,直至高凸起5321与浅槽5112抵接,实现断开装置5由断开位向连接位的变化。The process of changing the disconnecting device 5 from the disconnecting position to the connecting position is as follows: the gear sleeve 52 is driven by the driving member 54 to move close to the motor shaft 23 along the axial direction of the motor shaft 23 , and the first inclined surface 5221 first abuts and cooperates with the second inclined surface 5331 , since the high protrusion 5321 is matched with the deep groove 5111 at this time, in the initial stage when the gear sleeve 52 drives the gear hub 53 to move, the gear hub 53 only moves in the circumferential direction of the motor shaft 23, so that the first meshing teeth 531 and the second The meshing teeth 2311 mesh; since the gear sleeve 52 drives the gear hub 53 in the axial direction of the motor shaft 23, the first inclined surface 5221 not only exerts a force along the axial direction of the motor shaft 23 on the second inclined surface 5331, but also applies a force to the second inclined surface 5331 in the axial direction of the motor shaft 23. A force is applied along the tangential direction of the outer peripheral wall of the toothed hub 53, so when the high protrusion 5321 is disengaged from the deep groove 5111, the toothed hub 53 will rotate by a preset angle until the first abutting surface 5222 and the second abutting surface 5332 abut At this time, the high protrusion 5321 is facing the shallow groove 5112; then the driving member 54 drives the gear sleeve 52 to move away from the motor shaft 23 along the axial direction of the motor shaft 23, because the gear hub 53 is connected with an elastic member, and the elastic member can The hub 53 exerts a force toward the coupling 51 in the axial direction of the motor shaft 23, so the gear hub 53 will also follow the gear sleeve 52 and move away from the motor shaft 23 in the axial direction of the motor shaft 23 until the high protrusion 5321 and the shallow groove 5112 abuts to realize the change of the disconnecting device 5 from the disconnecting position to the connecting position.
上述齿毂53转动的角度与齿毂53的外周壁设置的顶柱533以及齿套52的套本体521的内壁设置的导向齿522的数量有关,在此不做具体限定。另外断开装置5处于连接位时,第一啮合齿531虽然与第二啮合齿2311啮合连接,但第一啮合齿531的齿根和第二啮合齿2311的齿根之间存在间隙,以便于断开装置5由连接位到断开位变化时,高凸起5321与浅槽5112能脱离连接。The rotation angle of the gear hub 53 is related to the number of the top posts 533 provided on the outer peripheral wall of the gear hub 53 and the guide teeth 522 provided on the inner wall of the sleeve body 521 of the gear sleeve 52 , which is not specifically limited here. In addition, when the disconnecting device 5 is in the connection position, although the first meshing tooth 531 is engaged with the second meshing tooth 2311, there is a gap between the tooth root of the first meshing tooth 531 and the tooth root of the second meshing tooth 2311, so as to facilitate the When the disconnection device 5 changes from the connection position to the disconnection position, the high protrusion 5321 and the shallow groove 5112 can be disconnected.
断开装置5由连接位变化为断开位的过程如下:齿套52被驱动件54驱动沿电机轴23的轴向靠近电机轴23移动,第一斜面5221与第二斜面5331抵接配合,由于此时高凸起5321与浅槽5112配合,所以在齿套52驱动齿毂53移动的初期,齿毂53仅沿电机轴23的周向方向移动,抵消第一啮合齿531的齿根与第二啮合齿2311的齿根之间的间隙;由于齿套52在沿电机轴23轴向驱动齿毂53过程中,第一斜面5221不仅对第二斜面5331施加沿电机轴23轴向的力,还会对第二斜面5331施加沿齿毂53外周壁切线方向的力,所以当高凸起5321与浅槽5112脱离配合时,齿毂53会旋转预设角度,直至第一抵接面5222与第二抵接面5332抵接,此时高凸起5321正对深槽5111;随后驱动件54驱动齿套52沿电机轴23的轴向方向远离电机轴23,由于齿毂53连接有弹性件,且弹性件能向齿毂53施加沿电机轴23的轴向朝向联轴器51的力,所以齿毂53同样会跟随齿套52沿电机轴23的轴向方向远离电机轴23,第一啮合齿531与第二啮合齿2311脱离抵接,同时高凸起5321与深槽5111抵接,实现断开装置5由连接位向断开位的变化。The process of changing the disconnecting device 5 from the connected position to the disconnected position is as follows: the gear sleeve 52 is driven by the driving member 54 to move close to the motor shaft 23 along the axial direction of the motor shaft 23, the first inclined surface 5221 and the second inclined surface 5331 abut and cooperate, Since the high protrusions 5321 are matched with the shallow grooves 5112 at this time, at the initial stage when the gear sleeve 52 drives the gear hub 53 to move, the gear hub 53 only moves in the circumferential direction of the motor shaft 23 to offset the root of the first meshing tooth 531 and the The gap between the tooth roots of the second meshing teeth 2311; since the gear sleeve 52 drives the gear hub 53 in the axial direction of the motor shaft 23, the first inclined surface 5221 not only exerts a force along the axial direction of the motor shaft 23 on the second inclined surface 5331 , the second inclined surface 5331 will also exert a force along the tangential direction of the outer peripheral wall of the gear hub 53, so when the high protrusion 5321 is disengaged from the shallow groove 5112, the gear hub 53 will rotate by a preset angle until the first abutting surface 5222 Abutting with the second abutting surface 5332, at this time the high protrusion 5321 is facing the deep groove 5111; then the driving member 54 drives the gear sleeve 52 to move away from the motor shaft 23 in the axial direction of the motor shaft 23, because the gear hub 53 is connected elastically The elastic member can apply a force to the gear hub 53 toward the coupling 51 in the axial direction of the motor shaft 23, so the gear hub 53 will also follow the gear sleeve 52 and move away from the motor shaft 23 in the axial direction of the motor shaft 23. A meshing tooth 531 is out of contact with the second meshing tooth 2311, and at the same time, the high protrusion 5321 is in contact with the deep groove 5111, so as to realize the change of the disconnecting device 5 from the connection position to the disconnection position.
在一实施例中,高凸起5321的一侧边设置有第一导向面534,浅槽5112的一侧边设置有与第一导向面534配合的第二导向面513,为高凸起5321和浅槽5112之间的啮合连接提供导向作用,使高凸起5321和浅槽5112之间的啮合连接更加准确。In one embodiment, one side of the high protrusion 5321 is provided with a first guide surface 534, and one side of the shallow groove 5112 is provided with a second guide surface 513 that cooperates with the first guide surface 534, which is the high protrusion 5321. The engaging connection with the shallow groove 5112 provides a guiding effect, so that the engaging connection between the high protrusion 5321 and the shallow groove 5112 is more accurate.
本实施例中,联轴器51的内部设置有花键,轮毂与花键连接,花键的设置能传递较大的动力,不易失效,有利于提高断开装置5的使用寿命。In this embodiment, the coupling 51 is provided with splines inside, and the hub is connected with the splines. The splines can transmit large power and are not easy to fail, which is beneficial to improve the service life of the disconnecting device 5 .
在一实施例中,齿套52的套本体521的外壁上设置有环槽523,驱动件54与环槽523连接。其中驱动件54可以为拨叉或气缸等,只要能实现驱动齿套52沿电机轴23的轴向移动即可,在此不做具体限定。In one embodiment, an annular groove 523 is provided on the outer wall of the sleeve body 521 of the toothed sleeve 52 , and the driving member 54 is connected with the annular groove 523 . The driving member 54 may be a shift fork or a cylinder, etc., as long as the driving gear sleeve 52 can move in the axial direction of the motor shaft 23 , which is not specifically limited here.
在一实施例中,同轴电驱系统还包括第一端盖14和第二端盖15,第一端盖14、电机壳11、减速装置壳12、差速器壳13和第二端盖15依次连接,以罩设断 开装置5、电机、减速装置和差速器4。可选地,第一端盖14、电机壳11、减速装置壳12、差速器壳13和第二端盖15均可拆卸连接,便于安装及检修。In one embodiment, the coaxial electric drive system further includes a first end cover 14 and a second end cover 15 , the first end cover 14 , the motor casing 11 , the reduction gear casing 12 , the differential case 13 and the second end cover 14 . The covers 15 are connected in sequence to cover the disconnect device 5 , the motor, the reduction gear and the differential 4 . Optionally, the first end cover 14 , the motor case 11 , the reduction gear case 12 , the differential case 13 and the second end cover 15 can be detachably connected to facilitate installation and maintenance.
在一实施例中,电机壳11包括前壳111和后壳112,前壳111与第一端盖14连接,后壳112与减速装置壳12连接,驱动件54滑动设置于第一端盖14内。In one embodiment, the motor casing 11 includes a front casing 111 and a rear casing 112 , the front casing 111 is connected to the first end cover 14 , the rear casing 112 is connected to the reduction gear casing 12 , and the driving member 54 is slidably disposed on the first end cover. within 14.
本实施方式还公开一种车辆,包括如上所述的同轴电驱系统,结构紧凑,轴向尺寸小,设置有断开装置5,更加节能减排。This embodiment also discloses a vehicle, which includes the above-mentioned coaxial electric drive system, has a compact structure, a small axial dimension, and is provided with a disconnecting device 5, which is more energy-saving and emission-reducing.
在本申请的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”、仅用于描述目的,而不能理解为指示或暗示相对重要性。其中,术语“第一位置”和“第二位置”为两个不同的位置。In the description of this application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limitations on this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance. Therein, the terms "first position" and "second position" are two different positions.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood in specific situations.

Claims (10)

  1. 一种同轴电驱系统,包括:A coaxial electric drive system, comprising:
    电机壳(11);motor housing (11);
    减速装置壳(12),与所述电机壳(11)连接;a reduction gear casing (12), connected with the motor casing (11);
    差速器壳(13),设置于所述减速装置壳(12)内;a differential case (13), arranged in the reduction gear case (12);
    电机,置于所述电机壳(11)内,包括相对转动的转子(21)和定子(22),所述转子(21)设置于电机轴(23)上,所述电机轴(23)包括同轴设置的第一半轴(231)和第二半轴(232);A motor, placed in the motor housing (11), includes a rotor (21) and a stator (22) that rotate relative to each other, the rotor (21) is arranged on a motor shaft (23), and the motor shaft (23) comprising a first half shaft (231) and a second half shaft (232) arranged coaxially;
    减速装置,设置于所述减速装置壳(12)内,所述减速装置包括设置于所述第一半轴(231)上的太阳轮(31)、与所述太阳轮(31)啮合的第一行星轮(32)、与所述第一行星轮(32)同轴且固定设置的第二行星轮(33)、以及与所述第二行星轮(33)啮合的齿圈(34),所述齿圈(34)设置于所述减速装置壳(12)上,所述第一行星轮(32)和所述第二行星轮(33)转动设置于所述差速器壳(13)上;A reduction gear is provided in the reduction gear housing (12), the reduction gear comprises a sun gear (31) arranged on the first half shaft (231), a second gear meshed with the sun gear (31) a planetary gear (32), a second planetary gear (33) coaxially and fixedly arranged with the first planetary gear (32), and a ring gear (34) meshing with the second planetary gear (33), The ring gear (34) is arranged on the reduction gear casing (12), and the first planetary gear (32) and the second planetary gear (33) are rotatably arranged on the differential casing (13) superior;
    差速器(4),设置于所述差速器壳(13)内,所述差速器(4)设置于所述第一半轴(231)与所述第二半轴(232)之间,所述差速器(4)至少部分位于所述第二行星轮(33)与所述第一半轴(231)之间;及A differential (4) is arranged in the differential housing (13), and the differential (4) is arranged between the first half shaft (231) and the second half shaft (232) the differential (4) is at least partially located between the second planetary gear (33) and the first axle shaft (231); and
    断开装置(5),设置于所述第一半轴(231)远离所述第二半轴(232)的一端,所述断开装置(5)设置为选择性连接或断开所述第一半轴(231)与轮毂。A disconnecting device (5) is arranged at one end of the first half shaft (231) away from the second half shaft (232), and the disconnecting device (5) is configured to selectively connect or disconnect the first half shaft (231). Half shaft (231) and hub.
  2. 根据权利要求1所述的同轴电驱系统,其中,所述减速装置还包括行星轮轴(35),所述第一行星轮(32)和所述第二行星轮(33)转动设置于所述行星轮轴(35)上,所述行星轮轴(35)设置于所述差速器壳(13)上。The coaxial electric drive system according to claim 1, wherein the speed reduction device further comprises a planetary gear shaft (35), and the first planetary gear (32) and the second planetary gear (33) are rotatably arranged on the On the planetary wheel shaft (35), the planetary wheel shaft (35) is arranged on the differential case (13).
  3. 根据权利要求2所述的同轴电驱系统,还包括设置于所述第一行星轮(32)和所述第二行星轮(33)中的至少一个与所述行星轮轴(35)之间的滚针轴承(36)。The coaxial electric drive system according to claim 2, further comprising at least one of the first planetary gear (32) and the second planetary gear (33) and the planetary gear shaft (35) needle bearing (36).
  4. 根据权利要求1所述的同轴电驱系统,还包括设置于所述差速器(4)与所述第一半轴(231)之间的第一轴承(41)。The coaxial electric drive system according to claim 1, further comprising a first bearing (41) disposed between the differential (4) and the first half shaft (231).
  5. 根据权利要求4所述的同轴电驱系统,还包括设置于所述第一半轴(231)与所述电机壳(11)之间设置有第二轴承(42),所述太阳轮(31)设置于所述第一轴承(41)和所述第二轴承(42)之间。The coaxial electric drive system according to claim 4, further comprising a second bearing (42) disposed between the first half shaft (231) and the motor housing (11), the sun gear (31) is provided between the first bearing (41) and the second bearing (42).
  6. 根据权利要求1所述的同轴电驱系统,其中,所述断开装置(5)的数量为两个,另一所述断开装置(5)设置于所述第二半轴(232)远离所述第一半轴(231)的一端。The coaxial electric drive system according to claim 1, wherein the number of the disconnecting devices (5) is two, and the other disconnecting device (5) is arranged on the second half shaft (232) one end away from the first half shaft (231).
  7. 根据权利要求1所述的同轴电驱系统,还包括驱动件(54),所述断开装置 (5)包括:The coaxial electric drive system according to claim 1, further comprising a driving member (54), the disconnecting device (5) comprising:
    联轴器(51);Coupling (51);
    齿套(52),与所述联轴器(51)滑动连接,所述齿套(52)与所述驱动件(54)连接,所述驱动件(54)设置为驱动所述齿套(52)沿所述电机轴(23)的轴向运动;A gear sleeve (52) is slidably connected with the coupling (51), the gear sleeve (52) is connected with the driving member (54), and the driving member (54) is configured to drive the gear sleeve (54). 52) moving along the axial direction of the motor shaft (23);
    齿毂(53),与所述联轴器(51)抵接,所述齿套(52)设置为驱动所述齿毂(53)与所述电机轴(23)选择性连接。A gear hub (53) is in contact with the coupling (51), and the gear sleeve (52) is configured to drive the gear hub (53) to selectively connect with the motor shaft (23).
  8. 根据权利要求7所述的同轴电驱系统,其中,所述齿毂(53)与弹性件连接,所述弹性件设置为向所述齿毂(53)施加朝向所述联轴器(51)方向的弹性力。The coaxial electric drive system according to claim 7, wherein the gear hub (53) is connected with an elastic member, and the elastic member is configured to apply a force toward the coupling (51) to the gear hub (53) ) direction of the elastic force.
  9. 根据权利要求1-8任一项所述的同轴电驱系统,还包括第一端盖(14)和第二端盖(15),所述第一端盖(14)、所述电机壳(11)、所述减速装置壳(12)、所述差速器壳(13)和所述第二端盖(15)依次连接。The coaxial electric drive system according to any one of claims 1-8, further comprising a first end cover (14) and a second end cover (15), the first end cover (14), the motor The case (11), the reduction gear case (12), the differential case (13) and the second end cover (15) are connected in sequence.
  10. 一种车辆,包括如权利要求1-9任一项所述的同轴电驱系统。A vehicle, comprising the coaxial electric drive system according to any one of claims 1-9.
PCT/CN2022/075363 2021-02-07 2022-02-07 Coaxial electric drive system and vehicle WO2022166952A1 (en)

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CN102582426A (en) * 2012-03-30 2012-07-18 长城汽车股份有限公司 Four-wheel driving power assembly of electric car
CN110962506A (en) * 2018-09-30 2020-04-07 比亚迪股份有限公司 Drive axle and vehicle with same
CN110962507A (en) * 2018-09-30 2020-04-07 比亚迪股份有限公司 Drive axle and vehicle with same
CN112026513A (en) * 2020-09-07 2020-12-04 中国第一汽车股份有限公司 Disconnecting device and coaxial electric drive system
CN112895808A (en) * 2021-02-07 2021-06-04 中国第一汽车股份有限公司 Coaxial electric drive system and vehicle

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