WO2022166304A1 - 一种iv型管束瓶与集装箱框架的柔性连接装置 - Google Patents
一种iv型管束瓶与集装箱框架的柔性连接装置 Download PDFInfo
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- WO2022166304A1 WO2022166304A1 PCT/CN2021/131345 CN2021131345W WO2022166304A1 WO 2022166304 A1 WO2022166304 A1 WO 2022166304A1 CN 2021131345 W CN2021131345 W CN 2021131345W WO 2022166304 A1 WO2022166304 A1 WO 2022166304A1
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- tube bundle
- block
- bottle
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- groove
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C13/00—Details of vessels or of the filling or discharging of vessels
- F17C13/08—Mounting arrangements for vessels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C13/00—Details of vessels or of the filling or discharging of vessels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C13/00—Details of vessels or of the filling or discharging of vessels
- F17C13/06—Closures, e.g. cap, breakable member
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C13/00—Details of vessels or of the filling or discharging of vessels
- F17C13/08—Mounting arrangements for vessels
- F17C13/084—Mounting arrangements for vessels for small-sized storage vessels, e.g. compressed gas cylinders or bottles, disposable gas vessels, vessels adapted for automotive use
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2201/00—Vessel construction, in particular geometry, arrangement or size
- F17C2201/01—Shape
- F17C2201/0104—Shape cylindrical
- F17C2201/0109—Shape cylindrical with exteriorly curved end-piece
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2201/00—Vessel construction, in particular geometry, arrangement or size
- F17C2201/03—Orientation
- F17C2201/035—Orientation with substantially horizontal main axis
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2203/00—Vessel construction, in particular walls or details thereof
- F17C2203/06—Materials for walls or layers thereof; Properties or structures of walls or their materials
- F17C2203/0634—Materials for walls or layers thereof
- F17C2203/0658—Synthetics
- F17C2203/0663—Synthetics in form of fibers or filaments
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2205/00—Vessel construction, in particular mounting arrangements, attachments or identifications means
- F17C2205/01—Mounting arrangements
- F17C2205/0103—Exterior arrangements
- F17C2205/0107—Frames
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2205/00—Vessel construction, in particular mounting arrangements, attachments or identifications means
- F17C2205/01—Mounting arrangements
- F17C2205/0123—Mounting arrangements characterised by number of vessels
- F17C2205/013—Two or more vessels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2205/00—Vessel construction, in particular mounting arrangements, attachments or identifications means
- F17C2205/01—Mounting arrangements
- F17C2205/0153—Details of mounting arrangements
- F17C2205/0196—Details of mounting arrangements with shock absorbing means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2205/00—Vessel construction, in particular mounting arrangements, attachments or identifications means
- F17C2205/03—Fluid connections, filters, valves, closure means or other attachments
- F17C2205/0302—Fittings, valves, filters, or components in connection with the gas storage device
- F17C2205/0311—Closure means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/32—Hydrogen storage
Definitions
- the invention relates to the field of normal temperature compressed hydrogen storage and transportation equipment, in particular to a flexible connection device of an IV-type tube bundle bottle and a container frame.
- the large-capacity normal temperature and high pressure type IV hydrogen storage tube bundle container is a safe, economical, efficient and flexible solution for hydrogen road transportation, and is a key technology to promote the development of hydrogen energy in China.
- the advantages of type IV tube bundle containers are: stronger hydrogen storage and transportation capacity, lower hydrogen transportation cost and longer service life of tube bundle bottles.
- the IV-type tube bundle bottle and the container frame are rigidly connected, that is, the neck of the boss structure at both ends of the tube bundle bottle is fixed on the mounting flange by means of thread + locating pin/octagonal slot, and the mounting flange is further bolted.
- This rigid connection structure is designed for type I, type II, and type III tube bundle bottles, and does not consider the weak and easy connection between the boss structure (metal) of the type IV bottle and the composite winding layer/plastic liner (non-metal). characteristics of failure.
- the plastic liner of the IV-type tube bundle bottle is relatively soft, and its deflection and deformation during the winding process of the composite material layer are large, and there are many uncontrollable factors, resulting in a high degree of quality eccentricity of the IV-type tube bundle bottle finished product. Therefore, compared to Types I, II, and III vials, Type IV vials tend to be more prone to circumferential rotation in road transport conditions. However, the design of the IV-type hydrogen storage tube bundle container at home and abroad does not consider the influence of this unfavorable factor.
- the present invention provides a flexible connection device between an IV-type tube bundle bottle and a container frame.
- the invention allows the axial movement of one end of the container IV-type tube bundle bottle in a small range, releases the restraining force when the tube bundle bottle is expanded/contracted, and at the same time utilizes the circumferential rotation trend of the bottle body to squeeze the damping block to consume energy, thereby reducing the boss structure. Torque at the connection to the plastic liner/composite wrap.
- the invention can improve the stress condition of the container IV tube bundle bottle, reduce the risk of damage and failure of the IV tube bundle bottle, thereby effectively reducing the possibility of high-pressure hydrogen leakage and improving the safety of the IV tube bundle container.
- a flexible connection device of an IV-type tube bundle bottle and a container frame includes a damping block, an anti-rotation block, a bushing, an upper clamping block and a lower clamping block, etc.; one end of the IV-type tube bundle bottle is set as a fixed end, The axial freedom is completely constrained, and the other end is set as a sliding end, which can slide axially within a certain range; the damping block is provided with a groove and a through hole; the anti-rotation block is placed in the groove of the damping block, and is connected with the damping block.
- the boss structure of the tube bundle bottle is rigidly connected in the circumferential direction; the inner surface of the bushing is provided with threads, which are connected with the outer thread of the boss structure of the tube bundle bottle, and the anti-rotation block is rigidly fixed axially by the screw tightening force; ” ring boss, which is matched with the “circular” ring groove formed by the combination of the upper clamping block and the lower clamping block; the upper clamping block and the lower clamping block are mutually positioned by the positioning pin holes and the positioning pins.
- the two are fastened by the hoop long bolt assembly, which hoops the bushing but does not restrict the circumferential rotation of the bushing; the four corners of the damping block, the upper clamping block and the lower clamping block are provided with fastening bolt holes, through which The fastening bolt assembly realizes the fixation on the support plate.
- two adjacent ring bosses are set on the outside of the boss structure neck of the container IV-type tube bundle bottle, the ring boss near the bottle mouth side is set as an octagonal boss, and the ring boss near the bottle shoulder side is set with an octagonal boss.
- It is a circular boss, and the diameter of the circular boss is larger than the diameter of the circumscribed circle of the octagonal boss; the anti-rotation block is provided with an octagonal inner hole, and the size of the octagonal inner hole is the same as that of the boss structure neck.
- the size of the angular bosses is the same; the outer edge of the anti-rotation block is set as an octagonal outer edge, and each edge is provided with a square protrusion to enhance the reliability of the connection between the anti-rotation block and the damping block.
- the shape of the groove of the damping block is consistent with the shape formed by the combination of the octagonal outer edge of the anti-rotation block and the square protrusion, and the two have the same size; the groove depth t 1 of the groove and the thickness of the anti-rotation block
- the maximum axial deformation ⁇ L max of t 2 and IV-type tube bundle bottles must satisfy t 1 -t 2 > 2 ⁇ L max ;
- the widths of the gaps are all larger than ⁇ L max to prevent the anti-rotation block from colliding with the damping block at the sliding end; the diameter of the through hole of the damping block needs to be larger than the diameter of the circular boss of the neck of the boss structure of the tube bundle bottle.
- the damping block adopts a damping composite material with high specific strength and high specific modulus, and its performance and structure can be designed according to requirements, so the damping composite material can meet the structural rigidity requirements of the present invention, and realize the reliable circumferential rotation of the tube bundle bottle. constraint.
- the damping composite material of viscoelastic polymer matrix + sheet reinforcement has strong internal friction characteristics. Under the external alternating stress, the deformation lags behind the stress change, so this damping composite material It can convert external force into heat energy for consumption. At the same time, relative micro-slip occurs between the reinforcement and the matrix under the action of stress, which further enhances the damping performance of the damping composite material.
- the damping composite material can be used to consume the energy of the circumferential rotation trend of the tube bundle and reduce the entanglement between the boss structure of the tube bundle and the composite material. Torque at the layer/plastic liner connection, thereby reducing the risk of damage and failure.
- the outer side of the bushing is provided with a "circular" ring boss, and the entire outer surface of the bushing needs to be polished smooth.
- the upper clamping block is provided with a "semi-circular" clamping groove, the surface of the clamping groove is polished smoothly, and long bolt holes for the hoop are provided on the left and right sectional surfaces of the clamping groove.
- the position of the long bolt hole of the hoop is provided with a positioning pin hole;
- the lower clamping block is provided with a "semi-circular” clamping groove, and the surface of the clamping groove is polished and smooth, and the left and right truncation surfaces of the clamping groove are provided.
- the width of the clamping groove of the upper clamping block is the same as that of the lower clamping block;
- the diameter of the positioning pin hole is the same as the diameter of the positioning pin;
- the contact surfaces of the bushing, the upper clamping block and the lower clamping block should all be polished smoothly.
- the purpose is to reduce the maximum static friction force of the bushing in the circumferential rotation, so that the anti-rotation block has a circumference in the tube bundle bottle. Squeeze the damping block as much as possible toward the turning trend to increase the energy consumed by the damping block.
- the width of the grooves of the upper and lower clamping blocks is the same as the width of the boss of the bushing ring; at the sliding end, the width of the grooves of the upper and lower clamping blocks is larger than the width of the upper and lower clamping blocks.
- the width of the boss of the liner ring, and the difference between the two is greater than twice the maximum axial deformation of the IV-type tube bundle bottle (ie 2 ⁇ L max ), which is used to provide space for the axial deformation of the IV-type tube bundle bottle.
- the bushing ring boss is placed in the ring groove formed by the combination of the upper and lower clamping blocks, and a gap needs to be left at the front and rear, and the widths of the front and rear gaps are both greater than ⁇ L max ; There are adjusting shims in both gaps.
- the thickness of the adjusting gasket is less than ⁇ L max , layered in the thickness direction, and glued between layers, and the materials of each layer are different in hardness and softness, so as to adapt to the axial deformation of the tube bundle bottle under different working conditions.
- each layer of the adjustment gasket can be selected and designed according to needs.
- it is used to provide buffer protection between the bushing at the sliding end and the upper and lower clamping blocks to prevent rigid collisions;
- the structure provides a certain axial support force.
- the present invention has the following beneficial effects:
- the present invention utilizes the circumferential rotation trend of the bottle body to squeeze the damping block to dissipate energy, and while controlling the circumferential rotation of the tube bundle bottle, the torque of the connection between the boss structure and the composite material winding layer/plastic liner can be effectively reduced, thereby reducing the its risk of damage and failure;
- the present invention releases the restraint force received when the tube bundle bottle expands/contracts by allowing the axial movement of one end of the container IV-type tube bundle bottle in a small range (especially, the temperature of the IV-type tube bundle bottle changes greatly under the hydrogen charging and discharging conditions, Slow heat dissipation and large thermal deformation), improve the overall stress and deformation of the tube bundle bottle body, and improve the safety and reliability of the tube bundle container for long-term operation.
- Fig. 1 is the overall structure schematic diagram of embodiment 1;
- FIG. 2 is an enlarged view (flexible connection device) at A of FIG. 1 of Example 1;
- Fig. 3 is the sectional view of the single tube bundle bottle connection structure of embodiment 1;
- FIG. 4 is an enlarged view (sliding end of the flexible connection device) at B of FIG. 3 of Example 1;
- FIG. 5 is an enlarged view (fixed end of the flexible connection device) at C of FIG. 3 of Example 1;
- FIG. 6 is a schematic diagram of the internal structure of the sliding end of the flexible connecting device of Embodiment 1;
- FIG. 7 is a schematic diagram of the internal structure of the fixed end of the flexible connection device of Embodiment 1;
- Embodiment 8 is a schematic diagram of the structure and assembly method of the upper and lower clamping blocks in Embodiment 1;
- Fig. 9 is the enlarged view at D of Fig. 8 of embodiment 1;
- Fig. 10 is the enlarged view of the E place of Fig. 8 of embodiment 1;
- FIG. 11 is a disassembled view of the anti-rotation structure of the flexible connecting device of Embodiment 1;
- FIG. 12 is a schematic diagram of the bushing structure of the flexible connecting device of Embodiment 1;
- FIG. 13 is a schematic structural diagram of the adjusting gasket of the flexible connecting device of Embodiment 1;
- Fig. 14 is the enlarged view of F of Fig. 13 of Example 1;
- FIG. 16 is an enlarged view of G at FIG. 15 of Example 1;
- FIG. 17 is a schematic diagram of the installation method of the flexible connecting device and the support plate according to the first embodiment.
- Example 1 shown in FIG. 1 is a container composed of nine large-capacity IV-type tube bundle bottles 2 lying in a horizontal position, and a 3 ⁇ 3 tube bundle bottle arrangement method is adopted.
- the support plate 3 and the container frame 1 are fixedly connected by welding.
- the present invention provides a flexible connection device for IV-type tube bundle bottles and the container frame.
- the flexible connection device at the left end of the IV-type tube bundle bottle 2 is set as the sliding end, the end of the tube bundle bottle 2 can be axially slid within a certain range, and the flexible connection device 4 at the right end is set
- the fixed end the axial freedom of this end of the tube bundle bottle 2 is completely constrained.
- the combined use of the fixed end and the sliding end achieves the following effects: both the axial displacement of the tube bundle bottle 2 is constrained, and the restraint force on the tube bundle bottle 2 during expansion/contraction is released.
- the damping block 41 is provided with a groove 412 and a through hole 413; the anti-rotation block 47 is placed in the groove of the damping block 41 In 412, the anti-rotation block 47 is provided with an octagonal inner hole 471, which is used to be stuck with the octagonal boss 211 of the tube bundle bottle boss structure 21 to realize the circumferential rigid connection between the anti-rotation block 47 and the tube bundle bottle 2; the bushing 45
- the inner surface of the inner surface is provided with threads, which are connected with the outer threads 214 of the boss structure of the tube bundle, and the anti-rotation block 47 is rigidly fixed in the axial direction by the screw tightening force.
- the "circular" ring groove formed by the combination of the clamping blocks is matched; the upper clamping block 43 and the lower clamping block 44 are positioned with each other by the positioning holes 432 and the positioning pins 442, and the two are fastened by the hoop long bolt assembly 42 , to achieve the effect of hooping the bushing 45 but not restricting the circumferential rotation of the bushing 45; the four corners of the damping block 41, the upper clamping block 43 and the lower clamping block 44 are provided with bolt holes, which are fixed by tightening the bolt assembly 46. on the support plate 3.
- This part of the structure is used to flexibly constrain the circumferential rotation of the tube bundle bottle 2.
- the working principle is: using the circumferential rotation trend of the tube bundle bottle 2 to squeeze the damping material to consume energy, thereby reducing the size of the boss structure 21 and the plastic liner. 22 and the composite material winding layer 23 (composite materials usually use carbon fiber reinforced polymer) to reduce the risk of damage and failure.
- the boss structure 21 of the IV-type tube bundle bottle 2 is provided with two adjacent ring bosses on the outside of the neck.
- the diameter of the circular boss 212 is larger than the diameter of the circumscribed circle of the octagonal boss 211 .
- the positions of the octagonal boss 211 and the circular boss 212 on the boss structure 21 need to have a sufficient distance from the composite material winding layer 23 to avoid collision with the support plate when the IV-type tube bundle bottle 2 expands. As a result, the composite material winding layer 23 is damaged.
- the anti-rotation block 47 is provided with an octagonal inner hole 471 , and the size of the octagonal inner hole 471 is the same as that of the octagonal boss 211 of the neck of the boss structure 21 . Meanwhile, the outer edge of the anti-rotation block is set as an octagonal outer edge 472 , and each side is provided with a square protrusion 473 to enhance the reliability of the connection between the anti-rotation block 47 and the damping block 41 .
- the shape of the groove 412 of the damping block 41 is the same as the shape formed by the combination of the octagonal outer edge 472 and the square protrusion 473 of the anti-rotation block, and both have the same size.
- the groove depth t 1 of the groove 412 , the thickness t 2 of the anti-rotation block 47 and the maximum axial deformation ⁇ L max of the IV-type tube bundle bottle 2 must satisfy t 1 -t 2 >2 ⁇ L max .
- the anti-rotation block 47 is placed in the groove 412, and a gap is required at the front and rear, and the width of the two gaps is greater than ⁇ L max to prevent the anti-rotation block 47 from colliding with the damping block 41 at the sliding end.
- the diameter of the through hole 413 of the damping block 41 needs to be larger than the diameter of the circular boss 212 of the neck of the tube bundle boss structure 21 to avoid hindering the axial sliding of the sliding end of the tube bundle 2 during expansion or contraction.
- the damping block adopts damping composite material with high specific strength and high specific modulus, and its performance and structure can be designed according to requirements, so it can meet the structural rigidity requirements of Example 1, and realize the circumferential rotation of the tube bundle bottle. Reliable constraints. It can be seen from the microscopic mechanism of the damping principle that the damping composite material of viscoelastic polymer matrix + sheet reinforcement has strong internal friction characteristics. Under the external alternating stress, the deformation lags behind the stress change, so this damping composite material It can convert external force into heat energy for consumption. At the same time, relative micro-slip occurs between the reinforcement and the matrix under the action of stress, which further enhances the damping performance of the damping composite material.
- the damping composite material can be used to consume the energy of the circumferential rotation trend of the tube bundle 2 and reduce the difference between the boss structure 21 of the tube bundle 21 and the tube bundle.
- the torque of the composite wrap 23/plastic liner 22 connection thereby reducing the risk of damage and failure.
- This part of the structure is mainly used to support the tube bundle bottle 2 and at the same time to flexibly constrain the axial rigid body displacement of the tube bundle bottle 2.
- the working principle is: by allowing one end of the tube bundle bottle 2 to slide axially in a small range, the expansion/contraction of the tube bundle bottle 2 is released.
- the restraint force received (especially, under the condition of hydrogen charging and discharging, the temperature of the IV tube bundle bottle 2 changes greatly, the heat dissipation is slow, and the thermal deformation is large), which improves the overall stress and deformation of the tube bundle bottle 2, and improves the long-term operation of the tube bundle container. security and reliability.
- the outer side of the bushing 45 is provided with a "circular" ring boss 451, and the entire outer surface of the bushing 45 needs to be polished smooth.
- the structures and dimensions of the upper clamping block 43 and the lower clamping block 44 are the same, and the only difference is that the upper clamping block 43 is provided with positioning pin holes 432 , while the lower clamping block 44 is provided with positioning pin holes 432 . Positioning pins 442 are provided.
- the upper clamping block 43 is provided with a "semi-circular" clamping groove 433, the surface of the clamping groove 433 is polished and smooth, and both the left and right sectional surfaces of the clamping groove 433 are provided with hoop long bolt holes 431, A positioning pin hole 432 is provided at a position close to the long bolt hole 431 of the hoop; the lower clamping block 44 is provided with a "semi-circular” clamping groove 443, and the surface of the clamping groove 443 is polished smoothly.
- the hoop long bolt holes 441 are provided on the left and right sectional surfaces, and the positioning pins 442 are provided at the positions close to the hoop long bolt holes 441 .
- the width of the slot 433 of the upper clamping block 43 is the same as that of the slot 443 of the lower clamping block 44
- the diameter of the positioning pin hole 432 is the same as that of the positioning pin 442 .
- the widths of the groove 433 of the upper clamping block 43 and the groove 443 of the lower clamping block 44 are the same as the width of the bushing ring boss 451; at the sliding end, the grooves 433 of the upper clamping block 43 and the lower clamping block 44
- the width of the groove 443 of the block 44 is greater than the width of the liner ring boss 451, and the difference between the two is greater than twice the maximum axial deformation of the IV-type tube bundle bottle 2 (ie 2 ⁇ L max ) for providing IV The space for the axial deformation of the tube bundle bottle 2.
- the bushing ring boss 451 is placed in the ring clip groove formed by the combination of the upper and lower clamping blocks, and there is a gap between the front and rear, and the width of the front and rear gaps is greater than ⁇ L max .
- adjusting gaskets 48 are provided in both gaps, the thickness of the adjusting gaskets 48 is less than ⁇ L max , and the layers are layered in the thickness direction, and the layers are glued together. The soft and hard materials of each layer are different to adapt to different working conditions. Axial deformation of the lower tube bundle bottle 2.
- each layer of the adjusting gasket 48 can be selected and designed as required. On the one hand, it is used to provide buffer protection between the bushing 45 of the sliding end and the upper clamping block 43 and the lower clamping block 44 to prevent rigid collision;
- the sheet 48 can provide a certain axial support force for the tube bundle boss structure 21 at the sliding end.
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Abstract
一种Ⅳ型管束瓶与集装箱框架的柔性连接装置,该装置包括阻尼块(41)、防转块(47)、衬套(45)和上下夹持块(43、44)等。阻尼块(41)与防转块(47)配合,柔性地控制Ⅳ型管束瓶(2)的周向转动;衬套(45)与上下夹持块(43、44)组合,限制Ⅳ型管束瓶(2)的轴向窜动。针对Ⅳ型管束瓶boss结构(21)与塑料内胆/复合材料缠绕层连接处易失效的特点,通过允许集装箱Ⅳ型管束瓶(2)一端小范围内的轴向运动,释放管束瓶(2)膨胀/收缩时受到的拘束力,同时利用瓶体周向转动趋势挤压阻尼块(41)使之耗能,减小了boss结构(21)与塑料内胆/复合材料缠绕层连接处承受的扭矩,可以改善集装箱中Ⅳ型管束瓶的受力状况,从而降低其损伤和失效风险。
Description
本发明涉及常温压缩氢气贮运装备领域,尤其涉及一种IV型管束瓶与集装箱框架的柔性连接装置。
大容量常温高压IV型储氢管束集装箱是一种安全、经济、高效、灵活的氢气道路运输解决方案,是推动氢能源在中国发展的关键技术。相比于传统的I型、II型、III型管束集装箱,IV型管束集装箱的优势在于:更强的氢气储运能力、更低的氢气运输成本和更长的管束瓶使用寿命。
目前,IV型管束瓶与集装箱框架均采用刚性连接,即将管束瓶两端boss结构的颈部通过螺纹+定位销/八角形卡槽的方式固定在安装法兰上,进一步用螺栓将安装法兰完全刚性地固定在集装箱框架支撑板上,以防止管束瓶发生轴向窜动和周向转动。这种刚性连接结构是针对I型、II型、III型管束瓶设计的,并没有考虑IV型瓶boss结构(金属)与复合材料缠绕层/塑料内胆(非金属)连接部位不牢固、易失效的特点。它将boss结构颈部完全固定在集装箱框架支撑板上,因此管束瓶金属与非金属连接部位将直接承受IV型瓶瓶体在质量偏心、道路运输、充放氢、环境温度变化等复杂耦合工况下产生的全部变形、力及运动倾向。这极易导致boss结构与复合材料缠绕层/塑料内胆连接部位受力状况恶化,随着损伤积累甚至引发高压氢气泄漏、扩散、火灾、爆炸等重大事故,严重降低IV型管束集装箱的安全性。
值得说明的是,IV型管束瓶的塑料内胆较软,其在复合材料层缠绕过程中的挠曲变形大、不可控因素多,导致IV型管束瓶成品的质量偏心程度高。因此,相比于I型、II型、III型管束瓶,IV型管束瓶在道路运输工况中的周向转动倾向更大。然而,国内外IV型储氢管束集装箱的设计均未考虑该不利因素的影响。
发明内容
针对现有技术的上述问题,本发明提供了一种IV型管束瓶与集装箱框架的柔性连接装置。本发明通过允许集装箱IV型管束瓶一端小范围内的轴向运动,释放管束瓶膨胀/收缩时受到的拘束力,同时利用瓶体周向转动趋势挤压阻尼块耗能,减小了boss结构与塑料内胆/复合材料缠绕层连接处承受的扭矩。本发明可以改善集装箱IV型管束瓶的受力状况,降低IV型管束瓶损伤和失效的风险,从而有效减小高压氢气泄露的可能性,提高IV型管束集装箱的安全性。
本发明的技术方案如下:
一种IV型管束瓶与集装箱框架的柔性连接装置,该装置包括阻尼块、防转块、衬套、上夹持块和下夹持块等;所述IV型管束瓶一端设置为固定端,完全约束轴向自由度,另一端设置为滑动端,能够在一定范围内轴向滑动;所述阻尼块设有凹槽和通孔;所述防转块置于阻尼块凹槽内,并与管束瓶boss结构周向刚性连接;所述衬套内表面设置螺纹,与管束瓶boss结构外螺纹连接,并利用螺紧力将防转块轴向刚性固定;所述衬套外侧设置“圆形”环凸台,与上夹持块和下夹持块组合形成的“圆形”环卡槽相配合;所述上夹持块和下夹持块利用定位销柱孔和定位销柱相互定位,两者通过抱箍长螺栓组件紧固,箍住衬套但不限制衬套周向转动;所述阻尼块、上夹持块和下夹持块的四角均开设有紧固螺栓孔,通过紧固螺栓组件实现在支撑板上的固定。
优选地,所述集装箱IV型管束瓶的boss结构颈部外侧设置两个相邻的环凸台,靠近瓶嘴侧的环凸台设为八角形凸台,靠近瓶肩侧的环凸台设为圆形凸台,且圆形凸台的直径大于八角形凸台的外接圆的直径;所述防转块设有八角形内孔,所述八角形内孔的尺寸与boss结构颈部八角形凸台的尺寸相同;所述防转块的外缘设置为八角形外缘,且每条边上设有方形突起,用于增强防转块与阻尼块连接的可靠性。
优选地,所述阻尼块的凹槽的形状与防转块的八角形外缘和方形突起结合形成的形状一致,且两者的尺寸相同;凹槽的槽深t
1、防转块的厚度t
2和IV型管束瓶的最大轴向变形量ΔL
max三者需满足t
1-t
2>2×ΔL
max;防转块放置于凹槽中, 前后均需留有间隙,且前后两个间隙的宽度均大于ΔL
max,用于防止防转块在所述滑动端与阻尼块碰撞;阻尼块的通孔直径需大于管束瓶boss结构的颈部圆形凸台的直径。
其中,阻尼块采用高比强度、高比模量的阻尼复合材料,其性能及结构均可以根据需求进行设计,因而阻尼复合材料可以满足本发明的结构刚度需求,实现管束瓶周向转动的可靠约束。由阻尼原理的微观机制可知,粘弹性聚合物基体+片状增强体的阻尼复合材料具有较强的内部摩擦特性,在受外部交变应力下,形变滞后于应力变化,所以这种阻尼复合材料能够将外力转化为热能消耗掉。同时,在应力作用下增强体与基体之间会发生相对的微滑移,使得阻尼复合材料的阻尼性能进一步增强。在道路运输工况下,管束瓶周向转动趋势的力是随机的、变化的,因此,阻尼复合材料可以用于消耗管束瓶周向转动趋势的能量,减小管束瓶boss结构与复合材料缠绕层/塑料内胆连接部位的扭矩,从而降低其损伤和失效的风险。
优选地,所述衬套的外侧设有“圆形”环凸台,且所述衬套的整个外侧表面需打磨光滑。
优选地,所述上夹持块设有呈“半圆形”的卡槽,卡槽的表面打磨光滑,在卡槽的左右两个截断面上均设有抱箍长螺栓孔,在靠近所述抱箍长螺栓孔的位置上设有定位销柱孔;所述下夹持块设有呈“半圆形”的卡槽,卡槽的表面打磨光滑,在卡槽的左右两个截断面上均设有抱箍长螺栓孔,在靠近所述抱箍长螺栓孔的位置上设有定位销柱;所述上夹持块的卡槽与所述下夹持块的卡槽宽度一致;所述定位销柱孔的直径与所述定位销柱的直径相同;所述上夹持块和所述下夹持块结合后,内部形成“圆形”环卡槽,所述“圆形”环卡槽的直径与所述衬套的“圆形”环凸台的直径相同。
如上所述,衬套、上夹持块、下夹持块三者相互接触的面均需打磨光滑,目的是减少衬套发生周向转动的最大静摩擦力,使防转块在管束瓶有周向转动趋势时最大限度的挤压阻尼块,增加阻尼块消耗的能量。
优选地,在所述固定端,所述上下夹持块的槽的宽度与所述衬套环凸台的 宽度一致;在所述滑动端,所述上下夹持块的槽的宽度大于所述衬套环凸台的宽度,且两者的差值大于两倍的IV型管束瓶的最大轴向变形量(即2×ΔL
max),用于提供IV型管束瓶轴向变形的空间。
优选地,在所述滑动端,衬套环凸台放置于上下夹持块结合形成的环凸槽中,前后均需留有间隙,且前后两个间隙的宽度均大于ΔL
max;在所述两个间隙中均设有调节垫片。
优选地,所述调节垫片的厚度小于ΔL
max,在厚度方向分层,层间胶接,各层材料的软硬不同,用于适应不同工况下管束瓶的轴向变形。
其中,调节垫片的每层材料、厚度及性能可根据需要选取和设计。一方面,用于提供滑动端的衬套与上下夹持块之间的缓冲保护,防止发生刚性碰撞;另一方面,在运输车辆加速/减速工况下,调节垫片能够为滑动端的管束瓶boss结构提供一定的轴向支撑力。
与现有技术相比,本发明具有以下有益效果:
(1)本发明利用瓶体周向转动趋势挤压阻尼块耗能,在控制管束瓶周向转动的同时,有效减小boss结构与复合材料缠绕层/塑料内胆连接部位的扭矩,从而降低其损伤和失效的风险;
(2)本发明通过允许集装箱IV型管束瓶一端小范围内的轴向运动,释放管束瓶膨胀/收缩时受到的拘束力(特别是,充放氢工况下IV型管束瓶温度变化大、散热慢、热变形量大),改善管束瓶瓶体整体受力及变形状况,提高管束集装箱长期运行的安全性和可靠性。
图1为实施例1的整体结构示意图;
图2为实施例1的图1的A处放大图(柔性连接装置);
图3为实施例1的单个管束瓶连接结构剖视图;
图4为实施例1的图3的B处放大图(柔性连接装置滑动端);
图5为实施例1的图3的C处放大图(柔性连接装置固定端);
图6为实施例1的柔性连接装置滑动端的内部结构示意图;
图7为实施例1的柔性连接装置固定端的内部结构示意图;
图8为实施例1的上、下夹持块结构及组装方式示意图;
图9为实施例1的图8的D处放大图;
图10为实施例1的图8的E处放大图;
图11为实施例1的柔性连接装置的防转结构拆分图;
图12为实施例1的柔性连接装置的衬套结构示意图;
图13为实施例1的柔性连接装置的调节垫片结构示意图;
图14为实施例1的图13的F处放大图;
图15为实施例1的支撑板结构示意图;
图16为实施例1的图15的G处放大图;
图17为实施例1的柔性连接装置与支撑板安装方式示意图。
图中各个标号意义为:1、集装箱框架;2、IV型管束瓶;21、boss结构;22、塑料内胆;23、复合材料缠绕层;211、八角形凸台;212、圆形凸台;213、瓶口内螺纹;214、瓶口外螺纹;3、支撑板;31、紧固螺栓孔;32、通孔;4、柔性连接装置;41、阻尼块;411、紧固螺栓孔;412、槽;413、通孔;42、抱箍长螺栓组件;421、抱箍长螺栓;422、螺母;43、上夹持块;431、抱箍长螺栓孔;432、定位销柱孔;433、卡槽;434、紧固螺栓孔;44、下夹持块;441、抱箍长螺栓孔;442、定位销柱;443、卡槽;444、紧固螺栓孔;45、衬套;451、凸台;452、内螺纹;46、紧固螺栓组件;461、紧固螺栓;462、螺母;47、防转块;471、八角形内孔;472、八角形外缘;473、方形突起;48、调节垫片;481、垫片层1;482、胶接;483、垫片层2。
下面结合附图和实施例对本发明作进一步描述,需要指出的是,以下所述实施例旨在便于对本发明的理解,而对其不起任何限定作用。
实施例1
图1所示的实施例1是由九只大容量IV型管束瓶2卧置组成的集装箱,采用了3×3的管束瓶排布方式。其中,支撑板3与集装箱框架1通过焊接方式固 定连接。在不改变集装箱框架结构和管束布置的基础上,本发明提供一种IV型管束瓶与集装箱框架的柔性连接装置,如图2-图17所示,设置于管束瓶boss结构21的瓶嘴与支撑板3之间,包括阻尼块41、防转块47、衬套45、上夹持块43、下夹持块44、调节垫片48、抱箍长螺栓421及螺母422和紧固螺栓461及螺母462等。
如图3所示,在本实施例中,IV型管束瓶2左端的柔性连接装置设为滑动端,管束瓶2的该端可在一定范围内进行轴向滑动,右端的柔性连接装置4设为固定端,完全约束管束瓶2该端的轴向自由度。通过固定端与滑动端两种连接方式的组合使用,达到了如下效果:既约束了管束瓶2的轴向位移,又释放了管束瓶2膨胀/收缩时受到的拘束力。
如图4-图7所示,滑动端和固定端的柔性连接装置的基本构造相同,具体为:阻尼块41设有凹槽412和通孔413;防转块47放置入阻尼块41的凹槽412中,防转块47设有八角形内孔471,用于和管束瓶boss结构21的八角形凸台211卡死,实现防转块47和管束瓶2的周向刚性连接;衬套45的内表面设置螺纹,与管束瓶boss结构的外螺纹214连接,并利用螺紧力将防转块47轴向刚性固定,衬套45的外侧设有“圆形”环凸台451,与上下夹持块组合形成的“圆形”环卡槽相配合;上夹持块43与下夹持块44利用定位孔432和定位销柱442相互定位,两者通过抱箍长螺栓组件42紧固,达到箍住衬套45但不限制衬套45周向转动的效果;阻尼块41、上夹持块43和下夹持块44的四角均设有螺栓孔,且通过紧固螺栓组件46固定于支撑板3上。
进一步的,结合图11对管束瓶boss结构21、防转块47和阻尼块41的具体结构进行说明。这部分结构用于实现柔性地约束管束瓶2的周向转动,工作原理为:利用管束瓶2的周向转动趋势挤压阻尼材料,使其消耗能量,从而减小boss结构21与塑料内胆22及复合材料缠绕层23(复合材料通常采用碳纤维增强聚合物)连接部位的扭矩,降低其损伤和失效的风险。
IV型管束瓶2的boss结构21颈部外侧设有两个相邻的环凸台,靠近瓶嘴侧的环凸台设为八角形凸台211,靠近瓶肩侧的环凸台设为圆形凸台212,且圆形 凸台212的直径大于八角形凸台211的外接圆的直径。
值得说明的是,八角形凸台211和圆形凸台212在boss结构21上设置的位置需要与复合材料缠绕层23有足够的距离,以避免IV型管束瓶2发生膨胀时碰撞支撑板,导致其复合材料缠绕层23损伤。
防转块47设有八角形内孔471,八角形内孔471的尺寸与boss结构21颈部八角形凸台211的尺寸相同。同时,防转块的外缘设置为八角形外缘472,且每条边上设有方形突起473,用于增强防转块47与阻尼块41连接的可靠性。
阻尼块41的凹槽412的形状与防转块的八角形外缘472和方形突起473结合形成的形状一致,且两者的尺寸相同。凹槽412的槽深t
1、防转块47的厚度t
2和IV型管束瓶2的最大轴向变形量ΔL
max三者需满足t
1-t
2>2×ΔL
max。而且,防转块47放置于凹槽412中,前后均需留有间隙,且前后两个间隙的宽度均大于ΔL
max,用于防止防转块47在滑动端与阻尼块41碰撞。此外,阻尼块41的通孔413直径需大于管束瓶boss结构21颈部的圆形凸台212的直径,以避免妨碍管束瓶2的滑动端在膨胀或收缩时的轴向滑动。
值得说明的是,阻尼块采用高比强度、高比模量的阻尼复合材料,其性能及结构均可以根据需求进行设计,因而可以满足实施例1的结构刚度需求,实现管束瓶周向转动的可靠约束。由阻尼原理的微观机制可知,粘弹性聚合物基体+片状增强体的阻尼复合材料具有较强的内部摩擦特性,在受外部交变应力下,形变滞后于应力变化,所以这种阻尼复合材料能够将外力转化为热能消耗掉。同时,在应力作用下增强体与基体之间会发生相对的微滑移,使得阻尼复合材料的阻尼性能进一步增强。在道路运输工况下,管束瓶2周向转动趋势的力是随机的、变化的,因此,阻尼复合材料可以用于消耗管束瓶2周向转动趋势的能量,减小管束瓶boss结构21与复合材料缠绕层23/塑料内胆22连接部位的扭矩,从而降低其损伤和失效的风险。
进一步的,结合图8-图10及图12-图14对衬套45、上夹持块43、下夹持块44和调节垫片48的具体结构进行说明。这部分结构主要用于支撑管束瓶2,同时实现柔性地约束管束瓶2的轴向刚体位移,工作原理为:通过允许管束瓶2 一端小范围的轴向滑动,释放管束瓶2膨胀/收缩时受到的拘束力(特别是,充放氢工况下IV型管束瓶2温度变化大、散热慢、热变形量大),改善管束瓶2瓶体整体受力及变形状况,提高管束集装箱长期运行的安全性和可靠性。
如图12所示,衬套45的外侧设有“圆形”环凸台451,而且衬套45的整个外侧表面需打磨光滑。
如图8-图10所示,上夹持块43和下夹持块44的结构及尺寸均相同,其区别仅在于:上夹持块43设置定位销柱孔432,而下夹持块44设置定位销柱442。具体的,上夹持块43设有呈“半圆形”的卡槽433,卡槽433的表面打磨光滑,在卡槽433的左右两个截断面上均设有抱箍长螺栓孔431,在靠近抱箍长螺栓孔431的位置上设有定位销柱孔432;下夹持块44设有呈“半圆形”的卡槽443,卡槽443的表面打磨光滑,在卡槽443的左右两个截断面上均设有抱箍长螺栓孔441,在靠近抱箍长螺栓孔441的位置上设有定位销柱442。此外,上夹持块43的卡槽433与下夹持块44的卡槽443宽度一致,定位销柱孔432的直径与定位销柱442的直径相同。上夹持块43和下夹持块44结合后,内部形成“圆形”环卡槽,“圆形”环卡槽的直径与衬套45的“圆形”环凸台451的直径相同。
值得说明的是,衬套45、上夹持块43、下夹持块44三者相互接触的面均需打磨光滑,目的是减少衬套45发生周向转动的最大静摩擦力,使防转块47在管束瓶2有周向转动趋势时最大限度的挤压阻尼块41,增加阻尼块41消耗的能量。
在固定端,上夹持块43的槽433和下夹持块44的槽443的宽度与衬套环凸台451的宽度一致;在滑动端,上夹持块43的槽433和下夹持块44的槽443的宽度大于衬套环凸台451的宽度,且两者的差值大于两倍的IV型管束瓶2的最大轴向变形量(即2×ΔL
max),用于提供IV型管束瓶2轴向变形的空间。
除此之外,在滑动端,衬套环凸台451放置于上下夹持块结合形成的环卡槽中,前后均需留有间隙,且前后两个间隙的宽度均大于ΔL
max。而且,在两个间隙中均设有调节垫片48,调节垫片48的厚度小于ΔL
max,在厚度方向分层,层间胶接,各层材料的软硬不同,用于适应不同工况下管束瓶2的轴向变形。
其中,调节垫片48的每层材料、厚度及性能可根据需要选取和设计。一方面,用于提供滑动端的衬套45与上夹持块43和下夹持块44之间的缓冲保护,防止发生刚性碰撞;另一方面,在运输车辆加速/减速工况下,调节垫片48能够为滑动端的管束瓶boss结构21提供一定的轴向支撑力。
以上详细描述了本发明的基本原理、主要特征和有益效果,应理解的是,以上所述仅为本发明的具体实施例,并不用来限制本发明,凡在不脱离本发明的原则范围内所做的任何修改、补充和等同替换,均应包含在本发明的保护范围之内。
Claims (5)
- 一种IV型管束瓶与集装箱框架的柔性连接装置,用于将IV型管束瓶(2)连接在集装箱框架支撑板(3)上,其特征在于,该装置包括阻尼块(41)、防转块(47)、衬套(45)、上夹持块(43)和下夹持块(44);所述IV型管束瓶(2)一端设置为固定端,完全约束轴向自由度,另一端设置为滑动端,能够在一定范围内轴向滑动;所述阻尼块(41)设有凹槽(412)和通孔(413);所述防转块(47)置于阻尼块凹槽(412)内,并与管束瓶boss结构(21)周向刚性连接;所述衬套(45)内表面设置螺纹,与管束瓶boss结构外螺纹(214)连接,并利用螺紧力将防转块(47)轴向刚性固定;所述衬套(45)外侧设置“圆形”环凸台(451),与上夹持块(43)和下夹持块(44)组合形成的“圆形”环卡槽相配合;所述上夹持块(43)和下夹持块(44)利用定位销柱孔(432)和定位销柱(442)相互定位,两者通过抱箍长螺栓组件(42)紧固,箍住衬套(45)但不限制衬套(45)周向转动;所述阻尼块(41)、上夹持块(43)和下夹持块(44)的四角均开设有紧固螺栓孔,通过紧固螺栓组件(46)实现在支撑板(3)上的固定;所述管束瓶boss结构(21)颈部外侧设置两个相邻的环凸台,靠近瓶嘴侧的环凸台设为八角形凸台(211),靠近瓶肩侧的环凸台设为圆形凸台(212),且圆形凸台(212)的直径大于八角形凸台(211)的外接圆的直径;所述防转块(47)设有八角形内孔(471),所述八角形内孔(471)的尺寸与boss结构(21)颈部八角形凸台(211)的尺寸相同;所述防转块(47)的外缘设置为八角形外缘(472),且每条边上设有方形突起(473),用于增强防转块(47)与阻尼块(41)连接的可靠性;所述阻尼块(41)的凹槽(412)的形状与防转块(47)的八角形外缘(472)和方形突起(473)结合形成的形状一致,且两者的尺寸相同;凹槽(412)的槽深t 1、防转块(47)的厚度t 2和IV型管束瓶(2)的最大轴向变形量ΔL max三 者需满足t 1-t 2>2×ΔL max;防转块(47)放置于凹槽(412)中,前后均需留有间隙,且前后两个间隙的宽度均大于ΔL max,用于防止防转块(47)在所述滑动端与阻尼块(41)碰撞;阻尼块(41)的通孔(413)直径需大于管束瓶boss结构(21)的颈部圆形凸台(212)的直径;所述上夹持块(43)设有呈“半圆形”的卡槽(433),卡槽(433)的表面打磨光滑,在卡槽(433)的左右两个截断面上均设有抱箍长螺栓孔(431),在靠近所述抱箍长螺栓孔(431)的位置上设有定位销柱孔(432);所述下夹持块(44)设有呈“半圆形”的卡槽(443),卡槽(443)的表面打磨光滑,在卡槽(443)的左右两个截断面上均设有抱箍长螺栓孔(441),在靠近所述抱箍长螺栓孔(441)的位置上设有定位销柱(442);所述上夹持块的卡槽(433)与所述下夹持块的卡槽(443)宽度一致;所述定位销柱孔(432)的直径与所述定位销柱(442)的直径相同;所述上夹持块(43)和所述下夹持块(44)结合后,内部形成“圆形”环卡槽,所述“圆形”环卡槽的直径与所述衬套(45)的“圆形”环凸台(451)的直径相同。
- 根据权利要求1所述的一种IV型管束瓶与集装箱框架的柔性连接装置,其特征在于:所述衬套(45)的外侧设有“圆形”环凸台(451),且所述衬套(45)的整个外侧表面需打磨光滑。
- 根据权利要求1或2所述的一种IV型管束瓶与集装箱框架的柔性连接装置,其特征在于:在所述固定端,所述上夹持块的卡槽(433)和所述下夹持块的卡槽(443)的宽度与所述衬套“圆形”环凸台(451)的宽度一致;在所述滑动端,所述上夹持块的卡槽(433)和所述下夹持块的卡槽(443)的宽度大于所述衬套“圆形”环凸台(451)的宽度,且两者的差值大于两倍的IV型管束瓶(2)的最大轴向变形量,用于提供IV型管束瓶(2)轴向变形的空间。
- 根据权利要求3所述的一种IV型管束瓶与集装箱框架的柔性连接装置,其特征在于:在所述滑动端,衬套环凸台(451)放置于上夹持块(43)和下夹持块(44)结合形成的环卡槽中,前后均需留有间隙,且前后两个间隙的宽度均大于ΔL max;在所述两个间隙中均设有调节垫片(48)。
- 根据权利要求4所述的一种IV型管束瓶与集装箱框架的柔性连接装置,其特征在于:所述调节垫片(48)的厚度小于ΔL max,在厚度方向分层,层间胶接,各层材料的软硬不同,用于适应不同工况下管束瓶(2)的轴向变形。
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| CN112944207B (zh) | 2022-05-31 |
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