WO2022166242A1 - 一种裂解炭黑二次处理工艺及装置 - Google Patents

一种裂解炭黑二次处理工艺及装置 Download PDF

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WO2022166242A1
WO2022166242A1 PCT/CN2021/122986 CN2021122986W WO2022166242A1 WO 2022166242 A1 WO2022166242 A1 WO 2022166242A1 CN 2021122986 W CN2021122986 W CN 2021122986W WO 2022166242 A1 WO2022166242 A1 WO 2022166242A1
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carbon black
pyrolysis
cracking
feeder
modifier
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PCT/CN2021/122986
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English (en)
French (fr)
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钟穗丽
周琛
王大龙
于爱丽
张广震
韩国乾
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济南恒誉环保科技股份有限公司
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Priority to ZA2021/09508A priority Critical patent/ZA202109508B/en
Publication of WO2022166242A1 publication Critical patent/WO2022166242A1/zh

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/44Carbon
    • C09C1/48Carbon black
    • C09C1/482Preparation from used rubber products, e.g. tyres
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/44Carbon
    • C09C1/48Carbon black
    • C09C1/487Separation; Recovery
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/44Carbon
    • C09C1/48Carbon black
    • C09C1/56Treatment of carbon black ; Purification
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C3/00Treatment in general of inorganic materials, other than fibrous fillers, to enhance their pigmenting or filling properties
    • C09C3/006Combinations of treatments provided for in groups C09C3/04 - C09C3/12
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C3/00Treatment in general of inorganic materials, other than fibrous fillers, to enhance their pigmenting or filling properties
    • C09C3/06Treatment with inorganic compounds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Definitions

  • the invention belongs to the field of comprehensive utilization of carbon black, and relates to a secondary treatment process and device of cracked carbon black.
  • Carbon black also known as carbon black, is an amorphous carbon. It is a light, loose and extremely fine black powder. It can be generally used as black dye for the manufacture of Chinese ink, ink, paint, etc., and also used as a reinforcing agent for rubber. When it is used as a filler, its consumption is about half of that of rubber, and carbon black for rubber accounts for 94% of the total carbon black, of which about 60% is used in tire manufacturing.
  • the present invention proposes a secondary treatment process and device for cracked carbon black, including a carbon black storage tank, a carbon black secondary cracking device and a carbon black multi-stage cooling device.
  • the carbon black secondary cracking device includes a rotatable carbon black secondary cracking device.
  • the inner cylinder and the outer cylinder have a hot air cavity between them;
  • the carbon black multi-stage cooling device is composed of a carbon black primary cooler and a carbon black secondary cooler in series, and both use cooling water as the cooling medium;
  • Using this process and device to treat cracked carbon black reduces the content of total petroleum hydrocarbons in the carbon black, improves the quality of the carbon black, and can further improve the quality of the carbon black by adding a modifier to enrich the use of the carbon black.
  • a secondary treatment process for cracked carbon black the specific steps of which are as follows:
  • the modifiers described are dispersion modifiers, graft modifiers, coupling modifiers, etc., and high temperature-resistant modifiers are preferably used in the specific selection, so as to avoid decomposition reactions and the like during the above-mentioned treatment process, which may affect the
  • the modification effect can further be selected from modifiers such as calcium stearate, zinc oxide, and molecular sieves.
  • the ratio of the amount of the crude carbon black to the modifier can refer to the amount announced in the related art of pyrolysis carbon black modification in the prior art, the inventor will not repeat them here, and those skilled in the art can Have the technology to make corresponding adjustments;
  • the temperature of the secondary high-temperature cracking is 550-650°C, and the cracking time is controlled at 1-3h; more preferably, the cracking temperature is 650°C, and the cracking time is 2h;
  • the reason why the above-mentioned treatment scheme is adopted is to use the effect of high temperature to carry out secondary cracking of the crackable substances attached to the surface of the crude carbon black to reduce its content in the carbon black.
  • the total petroleum hydrocarbons (TPH) attached to the surface of the carbon black produced by the process can be cracked into gaseous products to obtain cracked gas.
  • the total petroleum hydrocarbons in the carbon black can be reduced to several ppm, which can be To meet the requirements of food-grade carbon black; at the same time, through the addition of modifiers, the oil absorption value, specific surface area and reinforcing ability of rubber of carbon black have been significantly improved.
  • a suitable modifier for modification Under the premise, it can replace commercial carbon black such as N550 for tire manufacturing and other processes;
  • the carbon black after the above cracking treatment is sealed and discharged into the cooling step, and its temperature is lowered to room temperature by at least secondary cooling. During this process, a large amount of thermal energy in the carbon black is taken away to reduce its temperature rapidly, avoiding the cooling process of carbon black. Oxidation and other reactions occur with other components in the middle, so that the quality of the final carbon black is significantly improved;
  • the powdery carbon black in it is sent back to the pyrolysis process, and the purified pyrolysis gas can be sent to the pyrolysis gas purification device for purification treatment, and mixed with the combustible gas generated by the pyrolysis of waste tires Used as fuel gas for heating installations;
  • the present application provides a treatment method for carbon black from various sources, so that its performance is uniform, and then the temperature is cooled to room temperature by means of rapid cooling to form high-quality carbon black with stable performance, At the same time, by adding different modifiers in the treatment process, modified carbon blacks with different uses can be obtained to increase their added value.
  • the inventor further provides a cracked carbon black secondary treatment device, the device includes a carbon black storage tank, a carbon black secondary cracking device and a carbon black multi-stage cooling device, and the carbon black secondary cracking device includes an outer cylinder and a rotatable carbon black.
  • the discharge port of the secondary cracking device is sealedly connected with the feed port of the carbon black primary cooler.
  • the crude carbon black storage tank is provided with a screw feeder, the feeder is sealed with the carbon black quantitative feeder, the carbon black quantitative feeder is sealed with the carbon black mixing feeder, and the feed port of the carbon black mixing feeder is also sealed.
  • the modifier quantitative feeder is connected; the discharge port of the carbon black mixing feeder is sealedly connected with the feed port of the carbon black secondary cracking device;
  • the specific crude carbon black storage tank is provided with a screw feeder, through which the carbon black is evenly sealed and fed into the carbon black quantitative feeder.
  • the carbon black mixing feeder is also connected with a modifier quantitative feeder.
  • the modifier quantitative feeder also adopts a quantitative feeding screw to feed the quantitative modifier into the carbon black mixing feed.
  • the carbon black mixing feeder the carbon black and the modifier are fully mixed, and sent to the carbon black secondary cracking device in a sealed state.
  • the protective gas can be replaced by nitrogen, etc.
  • the inert gas ensures that the material entering the carbon black secondary cracking device is in an oxygen-free state;
  • the above-mentioned carbon black secondary cracking device includes an outer cylinder and a rotatable inner cylinder, between which is a hot air cavity, and the inner wall of the inner cylinder is provided with a rotating belt, which is used to push the carbon black to move in the inner cylinder, and at the same time play the role of.
  • the effect of dispersion; the hot air chamber provides sufficient temperature for the inner cylinder to promote the total petroleum hydrocarbons (TPH) attached to the surface of carbon black to be cracked into gaseous products.
  • the cracking idea is the same as that of waste tire or waste rubber in the prior art Identical, therefore can directly adopt the cracker in the prior art, specifically the prior art of the applicant of the present application can be selected, for example, the application number is CN200710115898.7, and the name is the technology of a kind of industrial continuous rubber cracker, and another example is the application The number is CN200680052399.1, and the name is a technology of a waste rubber or plastic continuous cracking process and its equipment.
  • the above-mentioned prior art can be directly applied or applied to the technical scheme of the application after simple transformation.
  • the hot air used for its heating is connected to the heating device and the flue gas purification system through pipelines, and the connection with the heating device can realize the secondary utilization of heat in the hot air,
  • the connection with the flue gas purification system can realize the standard emission of flue gas
  • the outlet of the carbon black secondary cracking device is sealed and connected with the carbon black multi-stage cooling device.
  • the carbon black after secondary cracking directly enters the carbon black multi-stage cooling device.
  • the device consists of a carbon black primary cooler and a carbon black secondary cooling device.
  • the carbon black primary cooler consists of a screw feeder and a cooling water jacket set on the outside of the screw feeder; the carbon black secondary cooler can adopt the existing technology, and the specific application number is CN201922447944 .4, the name is a technology of a rotary water-cooled discharge machine for solid cracking products, and the water inlet pipe of the discharge machine is directly connected with the water outlet pipe of the chiller, and the water outlet is connected with the water inlet of the cooling water jacket of the carbon black primary cooler , the water outlet of the cooling water jacket of the carbon black primary cooler is connected to the water inlet pipe of the chiller;
  • the above-mentioned two-stage cooling device is connected in series, and the rapid cooling of carbon black is realized by increasing the flow rate of cooling water.
  • the cooling water can play a rapid role in both the inner cylinder and the outer cylinder of the carbon black secondary cooler.
  • the cooling effect can be improved, and the cooling effect can be improved by increasing the cooling water flux, so that the temperature of carbon black can be lowered to room temperature.
  • the cooling water source of the cooling water jacket is the effluent of the carbon black secondary cooler. Due to the large cooling water flow in the carbon black secondary cooler, its temperature rise is limited, and it can be used directly as the cooling water of the carbon black primary cooler.
  • the temperature difference between the inlet and outlet water of the chiller is generally controlled to be about 5 °C, and the cooling effect is mainly achieved by increasing the cooling water flow; further, the cooling water inlet of the carbon black secondary cooler is preferred.
  • the temperature is 7-10°C, and the outlet temperature of the cooling water of the carbon black primary cooler is 12-15°C; the discharge port of the screw feeder in the carbon black primary cooler is located at the top of the rear end of the carbon black primary cooler.
  • the opposite screw is set at the corresponding position of the discharge port to realize the upper feeding and discharging of the entire feeder, and the discharge port is fed into the carbon black secondary cooler through the sealing feeder, which can be realized by the effect of the carbon black material seal. Sealed feeding, the specific structure can refer to the application number CN200920239061.8, the name is the technical scheme of the sealing discharge machine;
  • the pyrolysis gas outlet of the carbon black secondary cracking device is connected to the carbon black sedimentation device, and the gas outlet of the carbon black sedimentation device is connected to the pyrolysis gas purification device.
  • the impurity components can be finally used as the fuel gas of the heating device to realize the secondary utilization of resources;
  • the secondary treatment of cracked carbon black can be realized by using the above-mentioned cracking carbon black secondary treatment device, the content of total petroleum hydrocarbons in carbon black is reduced, and the quality of carbon black is improved. Improve the quality of carbon black and enrich the use of carbon black; at the same time, the pyrolysis gas generated by secondary cracking can be comprehensively used as fuel.
  • the entire process and device structure is reasonable, ensuring that the entire treatment process is safe and pollution-free, in line with relevant national regulations.
  • Fig. 1 is the schematic diagram of the pyrolysis carbon black secondary treatment device of the present invention
  • 1 is a crude carbon black storage tank
  • 2 is a carbon black quantitative feeder
  • 3 is a carbon black mixing feeder
  • 4 is a heating device
  • 5 is a carbon black secondary cracking device
  • 6 is a carbon black secondary cooler
  • 7 is a carbon black primary cooler
  • 8 is a water sealing device
  • 9 is an alkali washing spray device
  • 10 is a carbon black settling device
  • 11 is a modifier quantitative feeder
  • 12 is a chiller.
  • a secondary treatment process for cracked carbon black the specific steps of which are as follows:
  • said modifier is selected from calcium stearate, zinc oxide, molecular sieve, etc.; or selected from other high temperature-resistant dispersion modifiers, graft modifiers, coupling modifiers, etc.;
  • the ratio of the amount of the crude carbon black to the modifier can refer to the amount announced in the related art of pyrolysis carbon black modification in the prior art, the inventor will not repeat them here, and those skilled in the art can Have the technology to make corresponding adjustments;
  • the temperature of the secondary high-temperature cracking is 550-650°C, and the cracking time is controlled at 1-3h; more preferably, the cracking temperature is 650°C, and the cracking time is 2h;
  • the carbon black after the above cracking treatment is sealed and discharged into the cooling step, and its temperature is lowered to room temperature by at least secondary cooling. During this process, a large amount of thermal energy in the carbon black is taken away to reduce its temperature rapidly, avoiding the cooling process of carbon black. Oxidation and other reactions occur with other components in the middle, so that the quality of the final carbon black is significantly improved;
  • the powdery carbon black in it is sent back to the cracking process, and the purified cracked gas can be sent to the cracking gas purification device for purification treatment, and mixed with the combustible gas generated by the cracking of waste tires. Used as fuel gas for heating equipment.
  • the inventor provides a secondary treatment device for cracked carbon black, which includes a crude carbon black storage tank 1, a secondary carbon black cracking device 5 and a carbon black multi-stage cooling device, and the secondary carbon black cracking
  • the device includes an outer cylinder and a rotatable inner cylinder, between which is a hot air cavity;
  • the carbon black multi-stage cooling device 5 is composed of a carbon black primary cooler 7 and a carbon black secondary cooler 6 in series, and the two are connected in series. Cooling water is used as the cooling medium;
  • the discharge port of the carbon black secondary cracking device 5 is sealed with the feed port of the carbon black primary cooler 7;
  • the crude carbon black storage tank 1 is provided with a screw feeder, the feeder is sealed with the carbon black quantitative feeder 2, the carbon black quantitative feeder 2 is sealed with the carbon black mixing feeder 3, and the carbon black mixing feeder 3
  • the feed port is also sealed and connected with the modifier quantitative feeder 11; the discharge port of the carbon black mixing feeder 3 is sealed and connected with the feed port of the carbon black secondary cracking device 5;
  • the crude carbon black storage tank 1 is provided with a screw feeder, through which the carbon black mixture is evenly sealed and fed into the carbon black quantitative feeder 2.
  • the feeder is provided with a quantitative feeding screw, which can quantitatively convey the carbon black.
  • the black enters the subsequent carbon black mixing and feeding machine 3, and the carbon black mixing and feeding machine 3 is also connected with a modifier quantitative feeder 11.
  • the modifier quantitative feeder 11 also adopts a quantitative feeding screw to transfer the quantitative modified
  • the agent is fed into the carbon black mixing feeder 3, where the carbon black and the modifier are fully mixed, and sent to the carbon black secondary cracking device 5 in a sealed state.
  • the protective gas replacement method can be used, and inert gas such as nitrogen can be used to ensure that the material entering the carbon black secondary cracking device is in an oxygen-free state;
  • the above-mentioned carbon black secondary cracking device 5 includes an outer cylinder and a rotatable inner cylinder, between which is a hot air cavity, and the inner wall of the inner cylinder is provided with a rotating belt, which is used to push the carbon black to move in the inner cylinder, and at the same time,
  • the hot air chamber provides enough temperature for the inner cylinder to promote the total petroleum hydrocarbons (TPH) attached to the surface of carbon black to be cracked into gaseous products.
  • TPH total petroleum hydrocarbons
  • the prior art of the applicant of the present application can be used, for example, the application number is CN200710115898.7, which is called a technology of an industrial continuous rubber cracker, or the application number is CN200680052399.1, which is called a waste rubber or plastic continuous
  • the technology of the cracking process and its equipment, no matter which of the above-mentioned existing technologies is adopted by the carbon black secondary cracking device, the hot air used for heating is connected to the heating device and the flue gas purification system through pipelines, and the connection with the heating device can realize the heat in the hot air.
  • the secondary utilization of the flue gas, and the connection with the flue gas purification system can realize the standard emission of flue gas;
  • the outlet of the carbon black secondary cracking device is sealed and connected with the carbon black multi-stage cooling device, and the carbon black after secondary cracking directly enters the carbon black multi-stage cooling device.
  • the device consists of a carbon black primary cooler 7 and a carbon black
  • the secondary coolers 3 are connected in series, and the carbon black primary cooler 7 includes a screw feeder and a cooling water jacket set on the outside of the screw feeder; the carbon black secondary cooler 3 can adopt the existing technology, and the specific selection is
  • the application number is CN201922447944.4, and the title is a technology of a solid pyrolysis product rotary water-cooled discharge machine, and the water inlet pipe of the discharge machine is directly connected with the water outlet pipe of the chiller 12, and the water outlet is connected with the cooling water of the carbon black primary cooler
  • the water inlet of the jacket is connected, and the water outlet of the cooling water jacket of the carbon black primary cooler is connected with the water inlet pipe of the chiller 12;
  • the above-mentioned two-stage cooling device is connected in series, and the rapid cooling of carbon black is realized by increasing the flow rate of cooling water.
  • the cooling water can play a rapid role in both the inner cylinder and the outer cylinder of the carbon black secondary cooler.
  • the cooling effect can be improved, and the cooling effect can be improved by increasing the cooling water flux, so that the temperature of carbon black can be lowered to room temperature.
  • the cooling water source of the cooling water jacket is the effluent of the carbon black secondary cooler. Due to the large cooling water flow in the carbon black secondary cooler, its temperature rise is limited, and it can be used directly as the cooling water of the carbon black primary cooler.
  • the temperature difference between the inlet and outlet water of the chiller is generally controlled at 5°C, and the cooling effect is mainly achieved by increasing the cooling water flow; further, the cooling water inlet of the carbon black secondary cooler is preferred.
  • the temperature is 7-10°C, and the outlet temperature of the cooling water of the carbon black primary cooler is 12-15°C; the discharge port of the screw feeder in the carbon black primary cooler is located at the top of the rear end of the carbon black primary cooler.
  • the opposite screw is set at the corresponding position of the discharge port to realize the upper feeding and discharging of the entire feeder. Sealed feeding, the specific structure can refer to the application number CN200920239061.8, the name is the technical scheme of the sealing discharge machine;
  • the pyrolysis gas outlet of the carbon black secondary cracking device is connected to the carbon black sedimentation device 10, and the gas outlet of the carbon black sedimentation device 10 is connected to the cracked gas purification device.
  • the purification device can be composed of an alkali washing spray device 9 and a water sealing device 8 to Remove the impurities in the cracked gas, which can eventually be used as fuel gas for the heating device to realize the secondary utilization of resources;
  • the secondary treatment of cracked carbon black can be realized by using the above cracked carbon black secondary treatment device, the content of total petroleum hydrocarbons in carbon black is reduced, the quality of carbon black is improved, and the carbon black can be further improved by adding modifiers. High quality, enrich the use of carbon black; at the same time, the pyrolysis gas generated by secondary cracking can be comprehensively used as fuel. The entire process and device structure is reasonable to ensure that the entire treatment process is safe and pollution-free, in line with relevant national regulations.

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Abstract

一种裂解炭黑二次处理工艺及装置,包括炭黑储罐(1),炭黑二次裂解装置(5)和炭黑多级冷却装置,炭黑二次裂解装置(5)包括可转动的内筒体和外筒体,两者之间为热风腔;炭黑多级冷却装置由炭黑一级冷却器(7)和炭黑二级冷却器(6)串联组成,且两者均采用冷却水作为冷却介质;采用这种装置处理裂解炭黑,降低了炭黑中总石油烃物质的含量,提高了炭黑品质,还可以通过外加改性剂的方式进一步提高炭黑品质,丰富炭黑的用途。

Description

一种裂解炭黑二次处理工艺及装置 技术领域
本发明属于炭黑综合利用领域,涉及一种裂解炭黑二次处理工艺及装置。
背景技术
碳黑又名炭黑,是一种无定形碳。是一种轻、松而极细的黑色粉末,一般可作黑色染料,用于制造中国墨、油墨、油漆等,也用于做橡胶的补强剂等,当用作橡胶的补强剂和填料时,其消耗量约为橡胶消耗量的一半,橡胶用炭黑占炭黑总量94%,其中约60%用于轮胎制造。
在对废轮胎等废橡胶制品进行处理时会产生大量的炭黑,这部分炭黑含有一定量的未裂解橡胶等高分子物质,导致其品质较低,现有的技术一般只能采用溶剂洗涤等方式去除这部分未裂解组分,导致处理成本较高,难以推广应用,而其他处理方式均是以该炭黑为原料制备其他含碳物质,这实际上导致了这部分炭黑的浪费,因此如何有效利用裂解炭黑成为本领域技术人员亟需解决的问题之一。
发明内容
针对上述问题,本发明提出了一种裂解炭黑二次处理工艺及装置,包括炭黑储罐,炭黑二次裂解装置和炭黑多级冷却装置,炭黑二次裂解装置包括可转动的内筒体和外筒体,两者之间为热风腔;炭黑多级冷却装置由炭黑一级冷却器和炭黑二级冷却器串联组成,且两者均采用冷却水作为冷却介质;采用这种工艺和装置处理裂解炭黑,降低了炭黑中总石油烃物质的含量,提高了炭黑品质,还可以通过外加改性剂的方式进一步提高炭黑品质,丰富炭黑的用途。
本发明的主要构思如下:
由于现有技术中不同裂解工艺获得的炭黑品质完全不同,处理手段也有大量不同之处,因此发明人决定将各种来源的炭黑进行统一处理,使其性能均一,然后通过快 速冷却的方式使其温度冷却至室温,形成性能稳定的高品质炭黑,同时在处理过程中通过加入不同的改性剂可以获得不同用途的改性炭黑,提高其附加值。
本发明的具体技术方案是:
一种裂解炭黑二次处理工艺,其具体步骤如下:
将各种来源炭黑储存于粗炭黑储罐,之后将粗炭黑与改性剂定量混合均匀后进行二次高温裂解,裂解一段时间后密封出料进入冷却步骤,利用至少二级冷却将其温度降至室温获得高品质炭黑;
其中所述的改性剂为分散改性剂、接枝改性剂、偶联改性剂等,具体选择时优选采用耐高温的改性剂,避免在上述处理过程中发生分解反应等,影响改性效果,更进一步的可以选自硬质酸钙、氧化锌、分子筛等改性剂。
其中所述的粗炭黑与改性剂的用量比参考现有技术中热解炭黑改性的相关技术中公布的用量即可,发明人在此不再赘述,本领域技术人员可以根据现有技术进行相应的调整;
二次高温裂解的温度为550-650℃,裂解时间控制在1-3h;进一步优选为裂解温度650℃,裂解时间在2h;
之所以采用上述的处理方案,是利用高温的作用将附着在粗炭黑表面的可裂解物质进行二次裂解,降低其在炭黑中的含量,一般在上述高温区间和时间内,各种裂解工艺产生的炭黑表面附着的总石油烃类物质(TPH)均可以被裂解为气态产物从而获得裂解气,经过上述处理后,炭黑中的总石油烃类物质可降至几个ppm,可以达到符合食品级用炭黑的要求;同时通过改性剂的添加,对于炭黑的吸油值、比表面积及对橡胶的补强能力都有了明显提升,在选择合适的改性剂进行改性前提下可以代替N550等商业炭黑用于轮胎制造等工艺;
经过上述裂解处理的炭黑密封出料进入冷却步骤,利用至少二级冷却将其温度降至室温,这一过程中炭黑中的大量热能被带走使其温度快递降低,避免炭黑降温过程中与其他组分发生氧化等反应,使得最终获得的炭黑品质得到明显的提升;
而裂解过程中获得的裂解气经过沉降后将其中的粉状炭黑送回裂解工艺后,净化后的裂解气可送入裂解气净化装置进行净化处理,并与废轮胎裂解产生的可燃气混合作为供热装置的燃料气使用;
综合上述工艺,本申请提供了一种可以适用于各种来源的炭黑的处理方法,使其性能均一,然后通过快速冷却的方式使其温度冷却至室温,形成性能稳定的高品质炭黑,同时在处理过程中通过加入不同的改性剂可以获得不同用途的改性炭黑,提高其附加值。
发明人进一步提供了一种裂解炭黑二次处理装置,该装置包括炭黑储罐,炭黑二次裂解装置和炭黑多级冷却装置,炭黑二次裂解装置包括外筒体和可转动的内筒体,两者之间为热风腔;炭黑多级冷却装置由炭黑一级冷却器和炭黑二级冷却器串联组成,且两者均采用冷却水作为冷却介质;炭黑二次裂解装置的出料口与炭黑一级冷却器的进料口密封连接。
粗炭黑储罐内设置有螺旋送料机,该送料机与炭黑定量送料机密封连接,炭黑定量送料机与炭黑混料送料机密封连接,炭黑混料送料机进料口还密封连接有改性剂定量送料机;炭黑混料送料机出料口与炭黑二次裂解装置进料口密封连接;
具体的粗炭黑储罐内设置有螺旋送料机,通过该送料机将炭黑混用均匀密封送入炭黑定量送料机,该送料机内设置有定量送料螺旋,可以定量的输送炭黑进入后续的炭黑混料送料机,该炭黑混料送料机上还连接有改性剂定量送料机,改性剂定量送料机同样采用定量送料螺旋,将定量的改性剂送入炭黑混料送料机中,在炭黑混料送料机中炭黑与改性剂充分混合,并在密封状态下送入炭黑二次裂解装置,在这一过程中可以采用保护气替换的方式,利用氮气等惰性气体确保进入炭黑二次裂解装置的物料为无氧状态;
上述炭黑二次裂解装置包括外筒体和可转动的内筒体,两者之间为热风腔,内筒体内壁设置有旋带,用于推动炭黑在内筒体内移动,同时起到分散的作用;热风腔为内筒体提供足够的温度,促使炭黑表面附着的总石油烃类物质(TPH)被裂解为气态产物,其裂解思路与现有技术中废轮胎或废橡胶裂解思路相同,因此可以直接采用现有技术中的裂解器,具体可选用本申请申请人的在先技术,如申请号为CN200710115898.7,名称为一种工业连续化橡胶裂解器的技术,又如申请号为 CN200680052399.1,名称为一种废旧橡胶或塑料连续裂解工艺及其设备的技术,上述现有技术均可以直接套用或经过简单改造后应用于本申请的技术方案中,发明人在此不再赘述;无论炭黑二次裂解装置采用上述哪种现有技术,其加热所用热风均通过管路与加热装置及烟气净化系统连接,与加热装置连接可以实现热风中热量的二次利用,而与烟气净化系统连接则可以实现烟气的达标排放;
炭黑二次裂解装置出料口与炭黑多级冷却装置之间密封连接,二次裂解后的炭黑直接进入炭黑多级冷却装置,该装置由炭黑一级冷却器和炭黑二级冷却器串联组成,所述炭黑一级冷却器包括螺旋送料器和套装在螺旋送料器外侧的冷却水套;所述炭黑二级冷却器可采用现有技术,具体选用申请号为CN201922447944.4,名称为一种固体裂解产物旋转水冷出料机的技术,且该出料机的进水管与冷水机组出水管直接连接,出水口与炭黑一级冷却器冷却水套的进水口连接,炭黑一级冷却器冷却水套的出水口与冷水机组进水管连接;
采用上述两级冷却装置串联,通过提高冷却水的流量实现炭黑的快速冷却,其中炭黑二级冷却器采用上述现有技术后,冷却水在其内筒体和外筒体均起到快速冷却的效果,且通过提高冷却水通量,可以提高降温效果,使炭黑温度能够降至室温,而炭黑一级冷却器由螺旋送料器和套装在螺旋送料器外侧的冷却水套组成,该冷却水套的冷却水来源为炭黑二级冷却器出水,由于炭黑二级冷却器中的冷却水流量较大,其升温程度有限,可以作为炭黑一级冷却器的冷却水直接使用,考虑到冷水机组的负担,一般控制冷水机组进水与出水之间温度差在5℃左右,其冷却效果主要通过提高冷却水流量实现;更进一步的优选炭黑二级冷却器冷却水进水温度为7-10℃,炭黑一级冷却器冷却水出水温度为12-15℃;所述炭黑一级冷却器中螺旋送料器出料口位于炭黑一级冷却器后端顶端,通过在出料口对应位置设置对向螺旋的方式,实现整个送料器的上送出料,出料口通过密封送料机送入炭黑二级冷却器中,这样可以通过炭黑自身料封的作用实现密封送料,具体的结构可参考申请号为CN200920239061.8,名称为密封出料机的技术方案;
炭黑二次裂解装置裂解气出口与炭黑沉降装置连接,炭黑沉降装置出气口与裂解气净化装置连接,该净化装置由碱洗喷淋装置和水封装置组成,用以去除裂解气中的杂质成分,最终可以作为供热装置的燃料气,实现资源的二次利用;
综上,利用上述裂解炭黑二次处理装置可以实现裂解炭黑的二次处理,降低了炭黑中总石油烃物质的含量,提高了炭黑品质,还可以通过外加改性剂的方式进一步提高炭黑品质,丰富炭黑的用途;同时可以综合利用二次裂解产生的裂解气作为燃料使用,整个工艺和装置结构合理,确保整个处理过程安全无污染,符合国家的相关规定。
附图说明
图1为本发明所述裂解炭黑二次处理装置的示意图,
图中1为粗炭黑储罐,2为炭黑定量送料机,3为炭黑混料送料机,4为加热装置,5为炭黑二次裂解装置,6为炭黑二级冷却器,7为炭黑一级冷却器,8为水封装置,9为碱洗喷淋装置,10为炭黑沉降装置,11为改性剂定量送料机,12为冷水机组。
具体实施方式
以下通过实施例形式的具体实施方式,对本发明的上述内容做进一步的详细说明,凡基于本发明上述内容所实现的技术均属于本发明的范围。
实施例1
一种裂解炭黑二次处理工艺,其具体步骤如下:
将各种来源炭黑储存于粗炭黑储罐,之后将粗炭黑与改性剂定量混合均匀后进行二次高温裂解,裂解一段时间后密封出料进入冷却步骤,利用至少二级冷却将其温度降至室温获得高品质炭黑;
其中所述的改性剂选自硬质酸钙、氧化锌、分子筛等;或选自其他耐高温的分散改性剂、接枝改性剂、偶联改性剂等;
其中所述的粗炭黑与改性剂的用量比参考现有技术中热解炭黑改性的相关技术中公布的用量即可,发明人在此不再赘述,本领域技术人员可以根据现有技术进行相应的调整;
二次高温裂解的温度为550-650℃,裂解时间控制在1-3h;进一步优选为裂解温度650℃,裂解时间在2h;
经过上述裂解处理的炭黑密封出料进入冷却步骤,利用至少二级冷却将其温度降至室温,这一过程中炭黑中的大量热能被带走使其温度快递降低,避免炭黑降温过程中与其他组分发生氧化等反应,使得最终获得的炭黑品质得到明显的提升;
而裂解过程中获得的裂解气经过沉降后将其中的粉状炭黑送回裂解工艺后,净化后的裂解气可送入裂解气净化装置进行净化处理,并与废轮胎裂解产生的可燃气混合作为供热装置的燃料气使用。
实施例2
如图1所示,发明人提供了一种裂解炭黑二次处理装置,该装置包括粗炭黑储罐1,炭黑二次裂解装置5和炭黑多级冷却装置,炭黑二次裂解装置包括外筒体和可转动的内筒体,两者之间为热风腔;炭黑多级冷却装置5由炭黑一级冷却器7和炭黑二级冷却器6串联组成,且两者均采用冷却水作为冷却介质;炭黑二次裂解装置5的出料口与炭黑一级冷却器7的进料口密封连接;
粗炭黑储罐1内设置有螺旋送料机,该送料机与炭黑定量送料机2密封连接,炭黑定量送料机2与炭黑混料送料机3密封连接,炭黑混料送料机3进料口还密封连接有改性剂定量送料机11;炭黑混料送料机3出料口与炭黑二次裂解装置5进料口密封连接;
具体的:粗炭黑储罐1内设置有螺旋送料机,通过该送料机将炭黑混用均匀密封送入炭黑定量送料机2,该送料机内设置有定量送料螺旋,可以定量的输送炭黑进入后续的炭黑混料送料机3,该炭黑混料送料机3上还连接有改性剂定量送料机11,改性剂定量送料机11同样采用定量送料螺旋,将定量的改性剂送入炭黑混料送料机3中,在炭黑混料送料机3中炭黑与改性剂充分混合,并在密封状态下送入炭黑二次裂解装置5,在这一过程中可以采用保护气替换的方式,利用氮气等惰性气体确保进入炭黑二次裂解装置的物料为无氧状态;
上述炭黑二次裂解装置5包括外筒体和可转动的内筒体,两者之间为热风腔,内筒体内壁设置有旋带,用于推动炭黑在内筒体内移动,同时起到分散的作用;热风腔为内筒体提供足够的温度,促使炭黑表面附着的总石油烃类物质(TPH)被裂 解为气态产物,其裂解思路与现有技术中废轮胎或废橡胶裂解思路相同,因此可以直接采用现有技术中的裂解器:
具体可选用本申请申请人的在先技术,如申请号为CN200710115898.7,名称为一种工业连续化橡胶裂解器的技术,或申请号为CN200680052399.1,名称为一种废旧橡胶或塑料连续裂解工艺及其设备的技术,无论炭黑二次裂解装置采用上述哪种现有技术,其加热所用热风均通过管路与加热装置及烟气净化系统连接,与加热装置连接可以实现热风中热量的二次利用,而与烟气净化系统连接则可以实现烟气的达标排放;
炭黑二次裂解装置出料口与炭黑多级冷却装置之间密封连接,二次裂解后的炭黑直接进入炭黑多级冷却装置,该装置由炭黑一级冷却器7和炭黑二级冷却器3串联组成,所述炭黑一级冷却器7包括螺旋送料器和套装在螺旋送料器外侧的冷却水套;所述炭黑二级冷却器3可采用现有技术,具体选用申请号为CN201922447944.4,名称为一种固体裂解产物旋转水冷出料机的技术,且该出料机的进水管与冷水机组12出水管直接连接,出水口与炭黑一级冷却器冷却水套的进水口连接,炭黑一级冷却器冷却水套的出水口与冷水机组12进水管连接;
采用上述两级冷却装置串联,通过提高冷却水的流量实现炭黑的快速冷却,其中炭黑二级冷却器采用上述现有技术后,冷却水在其内筒体和外筒体均起到快速冷却的效果,且通过提高冷却水通量,可以提高降温效果,使炭黑温度能够降至室温,而炭黑一级冷却器由螺旋送料器和套装在螺旋送料器外侧的冷却水套组成,该冷却水套的冷却水来源为炭黑二级冷却器出水,由于炭黑二级冷却器中的冷却水流量较大,其升温程度有限,可以作为炭黑一级冷却器的冷却水直接使用,考虑到冷水机组的负担,一般控制冷水机组进水与出水之间温度差在5℃作用,其冷却效果主要通过提高冷却水流量实现;更进一步的优选炭黑二级冷却器冷却水进水温度为7-10℃,炭黑一级冷却器冷却水出水温度为12-15℃;所述炭黑一级冷却器中螺旋送料器出料口位于炭黑一级冷却器后端顶端,通过在出料口对应位置设置对向螺旋的方式,实现整个送料器的上送出料,出料口通过密封送料机送入炭黑二级冷却器中,这样可以通过炭黑自身料封的作用实现密封送料,具体的结构可参考申请号为CN200920239061.8,名称为密封出料机的技术方案;
炭黑二次裂解装置裂解气出口与炭黑沉降装置10连接,炭黑沉降装置10出气口与裂解气净化装置连接,该净化装置可由碱洗喷淋装置9和水封装置8组成,用以去除裂解气中的杂质成分,最终可以作为供热装置的燃料气,实现资源的二次利用;
利用上述裂解炭黑二次处理装置可以实现裂解炭黑的二次处理,降低了炭黑中总石油烃物质的含量,提高了炭黑品质,还可以通过外加改性剂的方式进一步提高炭黑品质,丰富炭黑的用途;同时可以综合利用二次裂解产生的裂解气作为燃料使用,整个工艺和装置结构合理,确保整个处理过程安全无污染,符合国家的相关规定。

Claims (8)

  1. 一种裂解炭黑二次处理工艺,其特征在于:具体步骤如下:将各种来源炭黑储存于粗炭黑储罐,之后将粗炭黑与改性剂定量混合均匀后进行二次高温裂解,裂解一段时间后密封出料进入冷却步骤,利用至少二级冷却将其温度降至室温获得高品质炭黑;其中二次高温裂解的温度为550-650℃,裂解时间控制在1-3h。
  2. 根据权利要求1所述裂解炭黑二次处理工艺,其特征在于:其中所述的改性剂为分散改性剂、接枝改性剂、偶联改性剂中的一种或多种。
  3. 根据权利要求1所述裂解炭黑二次处理工艺,其特征在于:二次高温裂解的温度为650℃,裂解时间为2h。
  4. 根据权利要求1所述裂解炭黑二次处理工艺,其特征在于:裂解过程中获得的裂解气经过沉降后将其中的粉状炭黑送回裂解工艺,沉降净化后的裂解气可送入裂解气净化装置进行净化处理,并与废轮胎裂解产生的可燃气混合作为供热装置的燃料气使用。
  5. 一种裂解炭黑二次处理装置,其特征在于:包括粗炭黑储罐(1),炭黑二次裂解装置(5)和炭黑多级冷却装置,炭黑二次裂解装置(5)包括外筒体和可转动的内筒体,两者之间为热风腔;炭黑多级冷却装置由炭黑一级冷却器(7)和炭黑二级冷却器(6)串联组成,且两者均采用串联的冷却水作为冷却介质;炭黑二次裂解装置(5)的出料口与炭黑一级冷却器(7)的进料口密封连接。
  6. 根据权利要求5所述裂解炭黑二次处理装置,其特征在于:粗炭黑储罐(1)内设置有螺旋送料机,该送料机与炭黑定量送料机(2)密封连接,炭黑定量送料机(2)与炭黑混料送料机(3)密封连接,炭黑混料送料机(3)进料口还密封连接有改性剂定量送料机(11);炭黑混料送料机(3)出料口与炭黑二次裂解装置(5)进料口密封连接;所述炭黑定量送料机(2)和改性剂定量送料机(11)中均设置有定量送料螺旋。
  7. 根据权利要求5所述裂解炭黑二次处理装置,其特征在于:炭黑二级冷却器(6)的进水口与冷水机组(12)出水管直接连接,出水口与炭黑一级冷却器(7)冷却水套的进水口连接,炭黑一级冷却器(7)冷却水套的出水口与冷水机组(12)进水管连接。
  8. 根据权利要求5所述裂解炭黑二次处理装置,其特征在于:炭黑二次裂解装置(5)裂解气出口与炭黑沉降装置(10)连接,炭黑沉降装置(10)出气口与裂解气净化装置连接,该净化装置由碱洗喷淋装置(9)和水封装置(8)组成。
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