WO2022153606A1 - Valve timing control mechanism - Google Patents
Valve timing control mechanism Download PDFInfo
- Publication number
- WO2022153606A1 WO2022153606A1 PCT/JP2021/034937 JP2021034937W WO2022153606A1 WO 2022153606 A1 WO2022153606 A1 WO 2022153606A1 JP 2021034937 W JP2021034937 W JP 2021034937W WO 2022153606 A1 WO2022153606 A1 WO 2022153606A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- circuit board
- motor
- terminal
- timing control
- valve timing
- Prior art date
Links
- 230000007246 mechanism Effects 0.000 title claims abstract description 52
- 238000003780 insertion Methods 0.000 claims abstract description 54
- 230000037431 insertion Effects 0.000 claims abstract description 54
- 239000011347 resin Substances 0.000 claims abstract description 11
- 229920005989 resin Polymers 0.000 claims abstract description 11
- 239000000758 substrate Substances 0.000 claims description 17
- 230000007935 neutral effect Effects 0.000 claims description 13
- 238000004804 winding Methods 0.000 claims description 8
- 230000002093 peripheral effect Effects 0.000 claims description 7
- 239000004020 conductor Substances 0.000 claims description 6
- 238000005452 bending Methods 0.000 claims description 5
- 230000007423 decrease Effects 0.000 claims description 4
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims description 3
- 238000000034 method Methods 0.000 description 7
- 229910000679 solder Inorganic materials 0.000 description 7
- 239000003638 chemical reducing agent Substances 0.000 description 5
- 238000005476 soldering Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 239000012212 insulator Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/30—Structural association with control circuits or drive circuits
- H02K11/33—Drive circuits, e.g. power electronics
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/16—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/22—Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes
Definitions
- the present invention relates to a valve timing control mechanism.
- the automobile is equipped with an electric valve timing control mechanism as a mechanism that can continuously change the opening / closing timing of the intake valve according to the engine speed and load.
- the valve timing control mechanism is equipped with a motor that is a drive source, and the contact timing between the intake valve and the cam crest can be continuously changed by rotating the camshaft by the driving force of this motor to shift the position of the cam crest. It is a mechanism.
- Patent Document 1 describes a technique relating to a motor including a stator unit having an annular stator and a circuit board arranged above the stator in the axial direction.
- the stator of the motor described in Patent Document 1 has a stator core, an insulator, a conducting wire constituting a coil wire, and a terminal pin, and the terminal pin extends axially upward from the upper surface of the insulator and is an end of the conducting wire. It is connected to the circuit board by soldering together with the part.
- a conductor wire constituting a motor coil (hereinafter, also referred to as “coil wire”) is relayed between the motor and the circuit board in order to electrically connect the conductor wire to the circuit board.
- This terminal pin is inserted into the pin hole of the circuit board and soldered. Therefore, in order to electrically connect the coil wire to the circuit board, the work of connecting the end of the coil wire by winding it around the terminal pin and the terminal pin to which the coil wire is connected are connected to the pin hole of the circuit board. The work of inserting and soldering is required. Therefore, the assembly work of the valve timing control mechanism becomes complicated. Further, in the technique described in Patent Document 1, it is necessary to secure a space inside the valve timing control mechanism according to the length of the terminal pin which is a relay terminal, and this is the compact size of the valve timing control mechanism. It is an obstacle to the conversion.
- An object of the present invention is to provide a technique capable of downsizing the valve timing control mechanism and easily assembling the valve timing control mechanism.
- the present application includes a plurality of means for solving the above problems, one of which is a motor for valve timing control, a circuit board having a drive circuit for driving the motor, and a motor and a circuit board. It is a valve timing control mechanism including a resin housing provided between them. The plurality of terminals of the motor are electrically connected to the circuit board in a state of being inserted into the plurality of terminal insertion holes formed in the resin housing and the plurality of terminal receiving holes formed in the circuit board.
- the valve timing control mechanism can be miniaturized, and the valve timing control mechanism can be easily assembled. Issues, configurations and effects other than those described above will be clarified by the description of the following embodiments.
- FIG. 5 is a perspective view including a fracture surface in a state where a motor, a circuit board, and a housing are fixed to each other in the valve timing control mechanism according to the first embodiment. It is a cross-sectional view which expanded the part A of FIG. It is a perspective view which shows the structure of a motor. It is a top view which shows the arrangement state of a circuit board and a housing. It is an exploded perspective view which shows the arrangement state of a circuit board and a housing. It is a perspective view which shows the assembled state of the valve timing control mechanism which concerns on 1st Embodiment.
- FIG. 5 is a perspective view including a fracture surface in a state where a motor, a circuit board, and a housing are fixed to each other in the valve timing control mechanism according to the first embodiment. It is a cross-sectional view which expanded the part A of FIG. It is a perspective view which shows the structure of a motor. It is a top view which shows the arrangement state of a circuit board and a housing.
- FIG. 5 is a vertical cross-sectional view showing a state in which a motor, a circuit board, and a housing are fixed to each other in the valve timing control mechanism according to the second embodiment. It is an enlarged vertical sectional view of the part B of FIG. 9 is an enlarged vertical sectional view of a part of FIG. 9.
- FIG. 1 is an exploded perspective view showing the overall configuration of the valve timing control mechanism according to the first embodiment.
- the valve timing control mechanism 1 is a mechanism for controlling the opening / closing timing of an intake valve provided in an automobile engine (not shown).
- the valve timing control mechanism 1 includes an electronic control device 2 and a motor 3.
- the electronic control device 2 controls the drive of the motor 3 based on a control command given from an automobile ECU (Electronic Control Unit) or the like.
- the motor 3 functions as a drive source for the valve timing control mechanism 1.
- the motor shaft 19 which is the output shaft of the motor 3 is connected to the speed reducer 6.
- the speed reducer 6 rotates according to the rotation direction and rotation speed of the motor 3.
- the speed reducer 6 is connected to a camshaft having a cam for opening and closing the intake valve, and transmits the driving force of the motor 3 to the camshaft.
- the valve timing control mechanism 1 may be configured to include the speed reducer 6.
- the electronic control device 2 covers a circuit board 4 having a drive circuit for driving a motor 3, a housing 5 accommodating the circuit board 4, and a circuit board 4 housed in the housing 5 so as to shield them from the outside. 7 and.
- the circuit board 4 and the housing 5 are fixed to each other together with the motor 3 described above by screwing or the like. Further, the housing 5 and the cover 7 are also fixed to each other by screwing or the like.
- the circuit board 4 is composed of a printed wiring board and the like. A plurality of electronic components constituting the above-mentioned drive circuit are mounted on the circuit board 4. An opening hole 11 is formed in the circuit board 4. The opening hole portion 11 penetrates the circuit board 4 in the plate thickness direction. The opening hole portion 11 is formed in a circular shape in a plan view according to the shape of the bearing accommodating portion 13 of the housing 5. The inner diameter of the opening hole 11 is set to be larger than the outer diameter of the bearing accommodating portion 13. As a result, when the circuit board 4 is accommodated in the substrate accommodating portion 12 of the housing 5, the bearing accommodating portion 13 of the housing 5 can be inserted into the opening hole portion 11 of the circuit board 4.
- the circuit board 4 is formed with a connector connecting portion 17 and a plurality of terminal receiving holes 25.
- the opening hole portion 11 is formed between the connector connecting portion 17 and the plurality of terminal receiving holes 25.
- the connector connection portion 17 is connected to the connector portion 14 of the housing 5 by a plurality of connector pins described later.
- the housing 5 is made of an electrically insulating resin.
- the housing 5 is formed with a substrate accommodating portion 12 accommodating the circuit board 4, a bearing accommodating portion 13 accommodating the bearing 15 of the motor 3, and a connector portion 14 for electrically connecting to the outside. ..
- the substrate accommodating portion 12 is a concave space surrounded by a peripheral wall 16 of the housing 5.
- the peripheral wall 16 is formed so as to follow the outer shape of the circuit board 4.
- the bearing accommodating portion 13 is formed in a circular shape in a plan view according to the shape of the bearing 15.
- the connector portion 14 is formed in a flat cylindrical shape according to the shape of the connector socket so that a connector socket (not shown) can be pulled out.
- the connector socket is provided, for example, at the end of the wiring connected to the ECU of the automobile.
- a plurality of connector pins (not shown) are arranged on the back side of the connector portion 14 in the insertion direction of the connector socket.
- the plurality of connector pins are pins for conducting the connector socket inserted into the connector portion 14 and the connector connecting portion 17 provided on the circuit board 4.
- the plurality of connector pins are preferably formed integrally with the housing 5 by insert molding.
- FIG. 2 is a perspective view including a fracture surface in a state where the motor, the circuit board, and the housing are fixed to each other in the valve timing control mechanism according to the first embodiment.
- FIG. 3 is an enlarged cross-sectional view of part A in FIG.
- the motor 3, the circuit board 4, and the housing 5 are fixed to each other by screws 18.
- the circuit board 4 is formed with a screw insertion hole 23 through which the male screw portion of the screw 18 is inserted
- the housing 5 is also formed with a screw insertion hole 29b.
- the flange portion 8 of the motor 3 is formed with a screw hole 9 that meshes with the male screw portion of the screw 18.
- the male screw portion of the screw 18 meshes with the screw hole 9 of the motor 3 through the screw insertion holes 23 and 29b.
- the motor 3 includes a stator portion 31 and a rotor portion 32.
- the motor 3 includes a motor shaft 19 that rotates integrally with the rotor portion 32, a bearing 15 that is attached to the motor shaft 19 and rotatably supports the motor shaft 19, and a teeth portion 21 of the stator portion 31 (FIGS. 2 and 3).
- It has a lead wire 22 which is wound around the motor coil to form a motor coil, and a part of the lead wire 22 constitutes the terminal 22a of the motor 3 as it is.
- the end of the coiled conducting wire 22 on the winding end side constitutes the terminal 22a.
- the conducting wire 22 corresponds to a coil wire forming a motor coil.
- the motor 3 is, for example, a three-phase motor.
- a plurality of terminals 22a are provided on one motor 3.
- some of the terminals 22a are UVW terminals 22a-1 (see FIG. 5), and the other terminals 22a are neutral point terminals 22a-2 (see FIG. 5).
- the UVW terminal 22a-1 is a terminal composed of a conducting wire connected to a power supply unit of each of the U-phase, V-phase, and W-phase.
- the neutral point terminal 22a-2 is a terminal composed of a conducting wire connected to the neutral points of the U-phase neutral point, the V-phase neutral point, and the W-phase neutral point.
- Each terminal 22a has a crank bending shape having two bent portions 22b and 22c. Further, the terminal 22a extends upward from the coil winding portion of the conducting wire 22 in FIGS. 2 and 3 by changing the direction of the conducting wire 22 at the two bent portions 22b and 22c. The terminals 22a extend in the plate thickness direction of the circuit board 4, except for the bent portions 22b and 22c.
- a plurality of terminal receiving holes 25 are formed on the circuit board 4.
- the plurality of terminal receiving holes 25 are arranged on the outer peripheral side of the circuit board 4 with respect to the opening holes 11 so as to have a substantially arc shape as shown by the alternate long and short dash line in FIG.
- the terminal receiving hole 25 is a through hole for soldering the terminal 22a of the motor 3.
- a plurality of terminal insertion holes 27 are formed in the housing 5.
- the terminal insertion hole 27 is a through hole for inserting the terminal 22a of the motor 3.
- the terminal insertion hole 27 has a tapered shape in which the cross-sectional area gradually decreases from the motor 3 side to the circuit board 4 side. Specifically, as shown in FIG.
- the terminal insertion hole 27 has a straight hole portion 27a and a tapered hole portion 27b.
- the tapered hole portion 27b has a concave (mortar-shaped) tapered shape.
- the straight hole portion 27a is arranged closer to the circuit board 4 than the tapered hole portion 27b.
- the straight hole portion 27a has a uniform hole diameter, and the tapered hole portion 27b has a hole diameter gradually decreasing from the motor 3 side toward the circuit board 4.
- the periphery of the terminal insertion hole 27 in the housing 5 is raised in a trapezoidal conical shape following the shape of the tapered hole portion 27b to form the first protruding portion 28.
- a substrate receiving surface 28a (see FIG. 3) for receiving the circuit board 4 is formed on the top of the first protruding portion 28.
- the upper end of the straight hole portion 27a is opened by the substrate receiving surface 28a.
- the first projecting portion 28 is formed so as to project in the thickness direction of the housing 5, and the substrate receiving surface 28a is formed in a plane shape in a direction orthogonal to the thickness direction of the housing 5.
- the thickness direction of the housing 5 is the same as the thickness direction of the circuit board 4 when the circuit board 4 is attached to the housing 5.
- the housing 5 is formed with a second protruding portion 29 in addition to the first protruding portion 28 described above.
- a fixing surface 29a (see FIG. 3) for fixing the circuit board 4 is formed on the top of the second protruding portion 29.
- the second protruding portion 29 projects toward the circuit board 4 in the same direction as the first protruding portion 28.
- the fixed surface 29a forms a plane parallel to the substrate receiving surface 28a.
- the substrate receiving surface 28a and the fixing surface 29a are formed flush with each other.
- the flush state means a flat state in which there is no step between the two surfaces (in this embodiment, the substrate receiving surface 28a and the fixed surface 29a).
- the assembly procedure (manufacturing method) of the valve timing control mechanism 1 according to the first embodiment will be described.
- the motor 3 is attached to the housing 5 before the circuit board 4 is attached to the housing 5. ..
- the motor 3 is arranged on the lower surface side of the housing 5 in FIG. 5, and the bearing 15 of the motor 3 is aligned with the bearing accommodating portion 13 of the housing 5. Further, a plurality of terminals 22a protruding upward from the motor 3 are inserted into the corresponding terminal insertion holes 27 of the housing 5.
- the terminal 22a is guided by the tapered hole portion 27b and guided to the straight hole portion 27a, and projects upward from the substrate receiving surface 28a of the first protruding portion 28 through the straight hole portion 27a.
- the terminal 22a can be smoothly inserted into the terminal insertion hole 27.
- the orientation of the terminal 22a is regulated by the straight hole portion 27a. Therefore, by reducing the gap between the two, which is determined by the difference between the outer diameter of the terminal 22a and the inner diameter of the straight hole portion 27a, it is possible to suppress the variation in the orientation of the terminal 22a.
- the circuit board 4 is attached to the housing 5. Specifically, first, as shown in FIG. 6, the opening hole portion 11 of the circuit board 4 and the bearing accommodating portion 13 of the housing 5 are aligned and provided at the four corner portions of the circuit board 4. The screw insertion hole 23 and the corresponding screw insertion hole 29b of the housing 5 are aligned with each other. In FIG. 6, the notation of the motor 3 is omitted.
- the circuit board 4 is housed in the board housing portion 12 of the housing 5.
- the bearing accommodating portion 13 of the housing 5 is inserted into the opening hole portion 11 of the circuit board 4, and the lower surface 4a of the circuit board 4 is inserted into the substrate receiving surface 28a and the fixing surface 29a of the housing 5 as shown in FIG. To contact.
- the circuit board 4 is arranged closer to the motor 3 than the upper surface 13a (see FIG. 7) of the bearing accommodating portion 13 in the thickness direction of the valve timing control mechanism 1. Therefore, the valve timing control mechanism 1 can be made thinner.
- the terminal 22a protruding from the first protruding portion 28 of the housing 5 is inserted into the corresponding terminal receiving hole 25 of the circuit board 4.
- the inner diameter of the terminal receiving hole 25 is set to be larger than the inner diameter of the straight hole portion 27a, interference between the terminal 22a and the circuit board 4 can be suppressed. Therefore, the terminal 22a can be smoothly inserted into the terminal receiving hole 25.
- the screw insertion holes 23 provided in the circuit board 4 and the screw insertion holes 29b provided in the second protrusion 29 are arranged coaxially, respectively.
- the male screw portion of the screw 18 is inserted into the screw insertion holes 23 and 29b.
- the male screw portion of the screw 18 is engaged with the screw hole 9 (see FIG. 1) of the motor 3 to tighten the screw 18.
- the motor 3, the circuit board 4, and the housing 5 are fixed to each other by the tightening force of the screws 18.
- the terminal 22a of the motor 3 is soldered to the terminal receiving hole 25 of the housing 5. Soldering can be performed by reflow.
- the terminal receiving hole 25 is preliminarily plated for soldering.
- the terminal 22a and the terminal receiving hole 25 are electrically connected by the solder portion 30 (see FIG. 3). Therefore, the terminal 22a is in a state of being electrically connected to the circuit board 4 in a state of being inserted into the terminal insertion hole 27 and the terminal receiving hole 25.
- the terminals 22a of the motor 3 connected to the circuit board 4 in this way are the UVW terminal 22a-1 and the neutral point terminal 22a-2.
- the three terminals 22a which are UVW terminals 22a-1, are electrically connected to the corresponding U-phase, V-phase, and W-phase power supply units. Further, the three terminals 22a, which are the neutral point terminals 22a-2, are electrically connected to the corresponding neutral points of the U phase, the V phase, and the W phase.
- the cover 7 is attached to the housing 5.
- the cover 7 is attached using screws (not shown). As a result, the assembly of the valve timing control mechanism 1 is completed.
- the plurality of terminals 22a of the motor 3 are a plurality of terminal insertion holes 27 formed in the housing 5 and a plurality of terminals 22a formed in the circuit board 4. It is electrically connected to the circuit board 4 in a state of being inserted into the terminal receiving hole 25 of the above. That is, the terminal 22a of the motor 3 is directly connected to the circuit board 4 without using a relay terminal such as a bus bar. As a result, it is not necessary to secure a space for arranging the relay terminal or the like inside the valve timing control mechanism 1, so that the valve timing control mechanism 1 can be miniaturized.
- the valve timing control mechanism 1 can be easily assembled as compared with the case where the relay terminal is used. Further, since the resin housing 5 is interposed between the motor 3 and the circuit board 4, the heat from the motor 3 side can be blocked by the housing 5. As a result, the heat generated by the motor 3 is less likely to be transferred to the circuit board 4, so that the circuit board 4 can be protected from the heat of the motor 3.
- the terminal 22a is inserted into the terminal insertion hole 27 to prevent the variation in the position of the terminal 22a caused by the motor 3 alone. Can be reduced by Therefore, when the terminal 22a is inserted into the terminal receiving hole 25, the positioning of the terminal 22a and the terminal receiving hole 25 can be easily performed.
- the terminal 22a of the motor 3 has a crank bending shape. Therefore, the expansion and contraction of the terminal 22a due to heat shrinkage can be absorbed by the crank bending shape having the two bending portions 22b and 22c. As a result, the stress applied to the solder portion 30 of the circuit board 4 when the terminal 22a is thermally shrunk can be relaxed.
- the terminal insertion hole 27 formed in the housing 5 has a tapered shape in which the cross-sectional area gradually decreases from the motor 3 side to the circuit board 4 side, and the housing 5 has a circuit board. It has a fixing surface 29a for fixing 4 and a substrate receiving surface 28a for receiving the circuit board 4, and the fixing surface 29a and the substrate receiving surface 28a are formed flush with each other. As a result, the terminal 22a of the motor 3 can be guided by the terminal insertion hole 27 and guided to the terminal receiving hole 25. Further, when the circuit board 4 is attached to the housing 5, the posture of the circuit board 4 can be stabilized.
- the plurality of terminal receiving holes 25 formed in the circuit board 4 are arranged on the outer peripheral side so as to have a substantially arc shape.
- the coil wire can be wound all at once by winding the crossover wire outward in the motor manufacturing process. Therefore, the winding end position of the coil wire is arranged on the outer peripheral side. Therefore, by arranging a plurality of terminal receiving holes 25 on the outer peripheral side in the same manner as the winding end position of the coil wire and arranging the terminal receiving holes 25 directly above the winding end position, the terminals 22a of the motor 3 and the circuit board 4 are arranged. Can be directly connected to.
- the resin housing 5 is formed with a connector portion 14 for electrically connecting to the outside, and the circuit board 4 is provided with a connector connecting portion 17 for connecting to the connector portion 14.
- An opening hole 11 is formed between the terminal receiving holes 25 and the plurality of terminal receiving holes 25.
- the terminals 22a of the motor 3 connected to the circuit board 4 are the UVW terminal 22a-1 and the neutral point terminal 22a-2.
- the neutral point terminal 22a-2 can be used to measure an accurate current value. Therefore, it is possible to calculate the induced current generated when a current is passed through the coil of the motor 3 without using a sensor magnet. That is, according to the first embodiment, it is possible to adopt the sensor magnetless technique.
- FIG. 8 is a vertical cross-sectional view showing a state in which the motor 3, the circuit board 4, and the housing 5 are fixed to each other in the valve timing control mechanism 1 according to the second embodiment.
- FIG. 9 is an enlarged vertical cross-sectional view of portion B of FIG. As shown in FIGS. 8 and 9, the terminal 22a of the motor 3 is connected to the circuit board 4 through the terminal insertion hole 27 formed in the housing 5. As shown in FIG.
- the terminal insertion holes 27 have a first tapered shape portion 271 whose cross-sectional area gradually decreases from the motor 3 side toward the circuit board 4 side, and the terminal insertion holes 27 from the motor 3 side toward the circuit board 4 side. It has a second tapered shape portion 272 whose cross-sectional area gradually increases.
- the inner diameter of the terminal insertion hole 27 is the minimum diameter at the boundary portion 273 between the first tapered shape portion 271 and the second tapered shape portion 272. In the following description, the minimum diameter of the terminal insertion hole 27 will be referred to as the inner diameter of the terminal insertion hole 27.
- the inner diameter of the terminal insertion hole 27 is set to be larger than the outer diameter of the terminal 22a.
- the inner diameter of the terminal insertion hole 27 is set smaller than the inner diameter of the terminal receiving hole 25.
- the terminal 22a of the motor 3 is electrically connected to the circuit board 4 by the solder portion 30 in a state of being inserted into the terminal insertion hole 27 of the housing 5 and the terminal receiving hole 25 of the circuit board 4.
- the dimensional difference (mm) between the inner diameter (minimum diameter) of the terminal insertion hole 27 and the outer diameter of the terminal 22a is ⁇ D1
- the dimensional difference (mm) between the inner diameter of the bearing accommodating portion 13 and the outer diameter of the bearing 15 is defined as ⁇ D1. If ⁇ D2, ⁇ D1 is smaller than ⁇ D2.
- the clearance caused by the dimensional difference between the inner diameter (minimum diameter) of the terminal insertion hole 27 and the outer diameter of the terminal 22a is smaller than the clearance caused by the dimensional difference between the inner diameter of the bearing accommodating portion 13 and the outer diameter of the bearing 15.
- a groove 45 is formed around the terminal insertion hole 27 in the housing 5.
- the groove 45 is formed in a circular shape in a plan view so as to surround the terminal insertion hole 27.
- An O-ring 42 is attached to the groove 45.
- the O-ring 42 is formed in an annular shape in a plan view.
- the O-ring 42 is provided as an example of the sealing member.
- the O-ring 42 is compressed and deformed in close contact with the bottom surface of the groove 45 and the bottom surface of the circuit board 4.
- the seal member is not limited to the O-ring 42, and may be an annular elastic body surrounding the terminal insertion hole 27.
- an O-ring 42 is arranged around the terminal insertion hole 27. Therefore, the following effects can be obtained as compared with the case where the O-ring 42 is not arranged.
- the foreign matter 40 generated on the electronic control device 2 side may invade the motor 3 side through the terminal insertion hole 27 of the housing 5. Then, if the foreign matter 40 that has entered the motor 3 side bites into the O-ring 41 existing in the gap between the bearing accommodating portion 13 and the bearing 15, for example, the O-ring 41 may be damaged.
- the O-ring 42 is arranged, as shown in FIG.
- the O-ring 42 constitutes a seal member that has the effect of suppressing foreign matter intrusion as described above. Therefore, it is possible to suppress the intrusion of foreign matter 40 from the electronic control device 2 side to the motor 3 side at low cost.
- the dimensional difference between the inner diameter of the terminal insertion hole 27 and the outer diameter of the terminal 22a is smaller than the dimensional difference between the inner diameter of the bearing accommodating portion 13 and the outer diameter of the bearing 15. Therefore, for example, as shown in FIG. 10, even if a foreign matter 40a that may bite into the gap between the bearing accommodating portion 13 and the bearing 15 exists inside the O-ring 42, the foreign matter 40a is on the motor 3 side. It is possible to suppress the fall. As a result, it is possible to prevent the foreign matter 40a from getting caught in the gap between the bearing accommodating portion 13 and the bearing 15.
- the foreign matter 40a generated inside the O-ring 42 a solder ball generated when the terminal 22a of the motor 3 is soldered to the terminal receiving hole 25 of the circuit board 4 by reflow can be considered.
- the size (diameter) of the solder balls generated by reflow is about 0.15 mm. Therefore, the dimensional difference between the inner diameter of the terminal insertion hole 27 and the outer diameter of the terminal 22a is preferably less than 0.15 mm (however, not including zero), and more preferably 0.12 mm or less (however, zero). Not included).
- the present invention is not limited to the above-described embodiment, and includes various modifications.
- the contents of the present invention are described in detail so as to be easy to understand, but the present invention is not necessarily limited to those including all the configurations described in the above-described embodiment.
- Valve timing control mechanism 3 ... Motor, 4 ... Circuit board, 5 ... Housing, 11 ... Opening hole, 13 ... Bearing housing, 14 ... Connector, 15 ... Bearing, 17 ... Connector connection, 22 ... Conductor wire, 22a ... terminal, 22a-1 ... UVW terminal, 22a-2 ... neutral point terminal, 25 ... terminal receiving hole, 27 ... terminal insertion hole, 29a ... fixed surface, 28a ... substrate receiving surface, 42 ... O-ring ( Sealing material)
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Valve Device For Special Equipments (AREA)
- Motor Or Generator Frames (AREA)
Abstract
This valve timing control mechanism is provided with a motor for valve timing control, a circuit board having a driving circuit for driving the motor, and a case made of resin provided between the motor and the circuit board. A plurality of terminals of the motor are in electrical communication with the circuit board by being inserted through a plurality of terminal insertion holes formed in the case made of resin and a plurality of terminal-receiving holes formed in the circuit board.
Description
本発明は、バルブタイミングコントロール機構に関する。
The present invention relates to a valve timing control mechanism.
自動車は、吸気バルブの開閉タイミングをエンジンの回転数や負荷に応じて連続的に変えられる機構として、電動のバルブタイミングコントロール機構を備えている。バルブタイミングコントロール機構は、駆動源であるモータを備え、このモータの駆動力によってカムシャフトを回転させてカム山の位置をずらすことにより、吸気バルブとカム山との接触タイミングを連続的に変えられる仕組みになっている。
The automobile is equipped with an electric valve timing control mechanism as a mechanism that can continuously change the opening / closing timing of the intake valve according to the engine speed and load. The valve timing control mechanism is equipped with a motor that is a drive source, and the contact timing between the intake valve and the cam crest can be continuously changed by rotating the camshaft by the driving force of this motor to shift the position of the cam crest. It is a mechanism.
従来技術として、たとえば、特許文献1に記載された技術が知られている。特許文献1には、環状のステータと、このステータの軸方向上方に配置される回路基板とを有するステータユニットを備えたモータに関する技術が記載されている。特許文献1に記載されたモータのステータは、ステータコアと、インシュレータと、コイル線を構成する導線と、端子ピンとを有し、端子ピンは、インシュレータの上面から軸方向上方に延びて、導線の端部と共に半田付けによって回路基板に接続されている。
As a conventional technique, for example, the technique described in Patent Document 1 is known. Patent Document 1 describes a technique relating to a motor including a stator unit having an annular stator and a circuit board arranged above the stator in the axial direction. The stator of the motor described in Patent Document 1 has a stator core, an insulator, a conducting wire constituting a coil wire, and a terminal pin, and the terminal pin extends axially upward from the upper surface of the insulator and is an end of the conducting wire. It is connected to the circuit board by soldering together with the part.
しかしながら、特許文献1に記載された技術では、モータコイルを構成する導線(以下、「コイル線」ともいう。)を回路基板に電気的に接続するために、モータと回路基板との間に中継用の端子ピンを介在させ、この端子ピンを回路基板のピン孔に挿入して半田付けしている。このため、コイル線を回路基板に電気的に接続するには、コイル線の端部を端子ピンに巻き付けるなどして接続する作業と、コイル線が接続された端子ピンを回路基板のピン孔に挿入して半田付けする作業とが必要になる。このため、バルブタイミングコントロール機構の組み立て作業が煩雑になる。また、特許文献1に記載された技術では、中継用の端子である端子ピンの長さに応じた空間をバルブタイミングコントロール機構の内部に確保する必要があり、このことがバルブタイミングコントロール機構の小型化を図るうえで支障になっている。
However, in the technique described in Patent Document 1, a conductor wire constituting a motor coil (hereinafter, also referred to as “coil wire”) is relayed between the motor and the circuit board in order to electrically connect the conductor wire to the circuit board. This terminal pin is inserted into the pin hole of the circuit board and soldered. Therefore, in order to electrically connect the coil wire to the circuit board, the work of connecting the end of the coil wire by winding it around the terminal pin and the terminal pin to which the coil wire is connected are connected to the pin hole of the circuit board. The work of inserting and soldering is required. Therefore, the assembly work of the valve timing control mechanism becomes complicated. Further, in the technique described in Patent Document 1, it is necessary to secure a space inside the valve timing control mechanism according to the length of the terminal pin which is a relay terminal, and this is the compact size of the valve timing control mechanism. It is an obstacle to the conversion.
本発明の目的は、バルブタイミングコントロール機構の小型化を図ることができると共に、バルブタイミングコントロール機構の組み立て作業を容易に行うことができる技術を提供することにある。
An object of the present invention is to provide a technique capable of downsizing the valve timing control mechanism and easily assembling the valve timing control mechanism.
上記課題を解決するために、たとえば、請求の範囲に記載された構成を採用する。 本願は、上記課題を解決する手段を複数含んでいるが、その一つを挙げるならば、バルブタイミングコントロール用のモータと、モータを駆動する駆動回路を有する回路基板と、モータと回路基板との間に設けられる樹脂製の筐体と、を備えるバルブタイミングコントロール機構である。モータの複数の端子は、樹脂製の筐体に形成された複数の端子挿通孔と回路基板に形成された複数の端子受孔に挿通された状態で回路基板と電気的に導通している。
In order to solve the above problem, for example, the configuration described in the claims is adopted. The present application includes a plurality of means for solving the above problems, one of which is a motor for valve timing control, a circuit board having a drive circuit for driving the motor, and a motor and a circuit board. It is a valve timing control mechanism including a resin housing provided between them. The plurality of terminals of the motor are electrically connected to the circuit board in a state of being inserted into the plurality of terminal insertion holes formed in the resin housing and the plurality of terminal receiving holes formed in the circuit board.
本発明によれば、バルブタイミングコントロール機構の小型化を図ることができると共に、バルブタイミングコントロール機構の組み立て作業を容易に行うことができる。
上記した以外の課題、構成および効果は、以下の実施形態の説明によって明らかにされる。 According to the present invention, the valve timing control mechanism can be miniaturized, and the valve timing control mechanism can be easily assembled.
Issues, configurations and effects other than those described above will be clarified by the description of the following embodiments.
上記した以外の課題、構成および効果は、以下の実施形態の説明によって明らかにされる。 According to the present invention, the valve timing control mechanism can be miniaturized, and the valve timing control mechanism can be easily assembled.
Issues, configurations and effects other than those described above will be clarified by the description of the following embodiments.
以下、本発明の実施形態について図面を参照して詳細に説明する。本明細書および図面において、実質的に同一の機能または構成を有する要素については、同一の符号を付し、重複する説明は省略する。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In the present specification and drawings, elements having substantially the same function or configuration are designated by the same reference numerals, and duplicate description will be omitted.
[第1実施形態]
図1は、第1実施形態に係るバルブタイミングコントロール機構の全体構成を示す分解斜視図である。
図1において、バルブタイミングコントロール機構1は、図示せぬ自動車のエンジンに設けられる吸気バルブの開閉タイミングをコントロールする機構である。バルブタイミングコントロール機構1は、電子制御装置2と、モータ3とを備えている。 [First Embodiment]
FIG. 1 is an exploded perspective view showing the overall configuration of the valve timing control mechanism according to the first embodiment.
In FIG. 1, the valvetiming control mechanism 1 is a mechanism for controlling the opening / closing timing of an intake valve provided in an automobile engine (not shown). The valve timing control mechanism 1 includes an electronic control device 2 and a motor 3.
図1は、第1実施形態に係るバルブタイミングコントロール機構の全体構成を示す分解斜視図である。
図1において、バルブタイミングコントロール機構1は、図示せぬ自動車のエンジンに設けられる吸気バルブの開閉タイミングをコントロールする機構である。バルブタイミングコントロール機構1は、電子制御装置2と、モータ3とを備えている。 [First Embodiment]
FIG. 1 is an exploded perspective view showing the overall configuration of the valve timing control mechanism according to the first embodiment.
In FIG. 1, the valve
電子制御装置2は、自動車のECU(Electronic Control Unit)などから与えられる制御指令に基づいてモータ3の駆動を制御する。モータ3は、バルブタイミングコントロール機構1の駆動源として機能する。モータ3の出力軸であるモータシャフト19は、減速機6に接続される。これにより、減速機6は、モータ3の回転方向および回転速度にしたがって回転する。減速機6は、図示はしないが吸気バルブ開閉用のカムを有するカムシャフトに接続され、モータ3の駆動力をカムシャフトに伝達する。なお、図1においては、減速機6をバルブタイミングコントロール機構1とは別の要素として示しているが、バルブタイミングコントロール機構1は減速機6を備えた構成でもよい。
The electronic control device 2 controls the drive of the motor 3 based on a control command given from an automobile ECU (Electronic Control Unit) or the like. The motor 3 functions as a drive source for the valve timing control mechanism 1. The motor shaft 19 which is the output shaft of the motor 3 is connected to the speed reducer 6. As a result, the speed reducer 6 rotates according to the rotation direction and rotation speed of the motor 3. Although not shown, the speed reducer 6 is connected to a camshaft having a cam for opening and closing the intake valve, and transmits the driving force of the motor 3 to the camshaft. Although the speed reducer 6 is shown as a separate element from the valve timing control mechanism 1 in FIG. 1, the valve timing control mechanism 1 may be configured to include the speed reducer 6.
電子制御装置2は、モータ3を駆動する駆動回路を有する回路基板4と、回路基板4を収容する筐体5と、筐体5に収容された回路基板4を外部から遮蔽するように覆うカバー7と、を備えている。回路基板4および筐体5は、上述したモータ3と共に、ネジ止めなどによって相互に固定される。また、筐体5およびカバー7も、ネジ止めなどによって相互に固定される。
The electronic control device 2 covers a circuit board 4 having a drive circuit for driving a motor 3, a housing 5 accommodating the circuit board 4, and a circuit board 4 housed in the housing 5 so as to shield them from the outside. 7 and. The circuit board 4 and the housing 5 are fixed to each other together with the motor 3 described above by screwing or the like. Further, the housing 5 and the cover 7 are also fixed to each other by screwing or the like.
回路基板4は、プリント配線基板等によって構成される。回路基板4には、上記の駆動回路を構成する複数の電子部品が実装される。回路基板4には開口孔部11が形成されている。開口孔部11は、回路基板4を板厚方向に貫通している。開口孔部11は、筐体5の軸受収容部13の形状にあわせて平面視円形に形成されている。開口孔部11の内径は、軸受収容部13の外径よりも大きく設定されている。これにより、筐体5の基板収容部12に回路基板4を収容する場合に、筐体5の軸受収容部13を回路基板4の開口孔部11に挿通させることができる。また、回路基板4には、コネクタ接続部17と複数の端子受孔25とが形成されている。回路基板4において、開口孔部11は、コネクタ接続部17と複数の端子受孔25との間に形成されている。コネクタ接続部17は、後述する複数のコネクタピンによって筐体5のコネクタ部14に接続される。
The circuit board 4 is composed of a printed wiring board and the like. A plurality of electronic components constituting the above-mentioned drive circuit are mounted on the circuit board 4. An opening hole 11 is formed in the circuit board 4. The opening hole portion 11 penetrates the circuit board 4 in the plate thickness direction. The opening hole portion 11 is formed in a circular shape in a plan view according to the shape of the bearing accommodating portion 13 of the housing 5. The inner diameter of the opening hole 11 is set to be larger than the outer diameter of the bearing accommodating portion 13. As a result, when the circuit board 4 is accommodated in the substrate accommodating portion 12 of the housing 5, the bearing accommodating portion 13 of the housing 5 can be inserted into the opening hole portion 11 of the circuit board 4. Further, the circuit board 4 is formed with a connector connecting portion 17 and a plurality of terminal receiving holes 25. In the circuit board 4, the opening hole portion 11 is formed between the connector connecting portion 17 and the plurality of terminal receiving holes 25. The connector connection portion 17 is connected to the connector portion 14 of the housing 5 by a plurality of connector pins described later.
筐体5は、電気的に絶縁性を有する樹脂製である。筐体5には、回路基板4を収容する基板収容部12と、モータ3の軸受15を収容する軸受収容部13と、外部と電気的に接続するためのコネクタ部14とが形成されている。基板収容部12は、筐体5の周壁16によって囲まれた凹状の空間となっている。周壁16は、回路基板4の外形に沿うように形成されている。軸受収容部13は、軸受15の形状に合わせて平面視円形に形成されている。コネクタ部14は、図示しないコネクタソケットを抜き出し可能となるように、コネクタソケットの形状に合わせて扁平の筒状に形成されている。コネクタソケットは、たとえば自動車のECUにつながる配線の端部に設けられる。コネクタ部14におけるコネクタソケットの差し込み方向の奥側には、図示しない複数のコネクタピンが配置されている。複数のコネクタピンは、コネクタ部14に差し込まれるコネクタソケットと、回路基板4に設けられたコネクタ接続部17とを導通させるためのピンである。複数のコネクタピンは、好ましくは、インサート成形によって筐体5と一体に形成される。
The housing 5 is made of an electrically insulating resin. The housing 5 is formed with a substrate accommodating portion 12 accommodating the circuit board 4, a bearing accommodating portion 13 accommodating the bearing 15 of the motor 3, and a connector portion 14 for electrically connecting to the outside. .. The substrate accommodating portion 12 is a concave space surrounded by a peripheral wall 16 of the housing 5. The peripheral wall 16 is formed so as to follow the outer shape of the circuit board 4. The bearing accommodating portion 13 is formed in a circular shape in a plan view according to the shape of the bearing 15. The connector portion 14 is formed in a flat cylindrical shape according to the shape of the connector socket so that a connector socket (not shown) can be pulled out. The connector socket is provided, for example, at the end of the wiring connected to the ECU of the automobile. A plurality of connector pins (not shown) are arranged on the back side of the connector portion 14 in the insertion direction of the connector socket. The plurality of connector pins are pins for conducting the connector socket inserted into the connector portion 14 and the connector connecting portion 17 provided on the circuit board 4. The plurality of connector pins are preferably formed integrally with the housing 5 by insert molding.
図2は、第1実施形態に係るバルブタイミングコントロール機構において、モータ、回路基板および筐体を相互に固定した状態の破断面を含む斜視図である。また、図3は、図2のA部を拡大した断面図である。
図2および図3において、モータ3、回路基板4および筐体5は、ネジ18によって相互に固定される。図1に示すように、回路基板4には、ネジ18の雄ネジ部を挿通するネジ挿通孔23が形成され、筐体5にもネジ挿通孔29bが形成されている。また、モータ3のフランジ部8にはネジ18の雄ネジ部と噛み合うネジ孔9が形成されている。ネジ18の雄ネジ部は、ネジ挿通孔23,29bを通してモータ3のネジ孔9に噛み合っている。 FIG. 2 is a perspective view including a fracture surface in a state where the motor, the circuit board, and the housing are fixed to each other in the valve timing control mechanism according to the first embodiment. Further, FIG. 3 is an enlarged cross-sectional view of part A in FIG.
In FIGS. 2 and 3, themotor 3, the circuit board 4, and the housing 5 are fixed to each other by screws 18. As shown in FIG. 1, the circuit board 4 is formed with a screw insertion hole 23 through which the male screw portion of the screw 18 is inserted, and the housing 5 is also formed with a screw insertion hole 29b. Further, the flange portion 8 of the motor 3 is formed with a screw hole 9 that meshes with the male screw portion of the screw 18. The male screw portion of the screw 18 meshes with the screw hole 9 of the motor 3 through the screw insertion holes 23 and 29b.
図2および図3において、モータ3、回路基板4および筐体5は、ネジ18によって相互に固定される。図1に示すように、回路基板4には、ネジ18の雄ネジ部を挿通するネジ挿通孔23が形成され、筐体5にもネジ挿通孔29bが形成されている。また、モータ3のフランジ部8にはネジ18の雄ネジ部と噛み合うネジ孔9が形成されている。ネジ18の雄ネジ部は、ネジ挿通孔23,29bを通してモータ3のネジ孔9に噛み合っている。 FIG. 2 is a perspective view including a fracture surface in a state where the motor, the circuit board, and the housing are fixed to each other in the valve timing control mechanism according to the first embodiment. Further, FIG. 3 is an enlarged cross-sectional view of part A in FIG.
In FIGS. 2 and 3, the
モータ3は、図4に示すように、ステータ部31およびロータ部32を備える。モータ3は、ロータ部32と一体に回転するモータシャフト19と、モータシャフト19に取り付けられてモータシャフト19を回転自在に支持する軸受15と、ステータ部31のティース部21(図2および図3を参照)に巻かれてモータコイルを構成する導線22とを有し、この導線22の一部がそのままモータ3の端子22aを構成している。具体的には、コイル状に巻かれた導線22の巻き終わり側の端部が端子22aを構成している。導線22は、モータコイルを形成するコイル線に相当する。
As shown in FIG. 4, the motor 3 includes a stator portion 31 and a rotor portion 32. The motor 3 includes a motor shaft 19 that rotates integrally with the rotor portion 32, a bearing 15 that is attached to the motor shaft 19 and rotatably supports the motor shaft 19, and a teeth portion 21 of the stator portion 31 (FIGS. 2 and 3). It has a lead wire 22 which is wound around the motor coil to form a motor coil, and a part of the lead wire 22 constitutes the terminal 22a of the motor 3 as it is. Specifically, the end of the coiled conducting wire 22 on the winding end side constitutes the terminal 22a. The conducting wire 22 corresponds to a coil wire forming a motor coil.
モータ3は、たとえば3相モータである。端子22aは、1つのモータ3に複数設けられる。複数の端子22aのうち、一部の端子22aはUVW端子22a-1(図5参照)であり、それ以外の端子22aは中性点端子22a-2(図5参照)である。UVW端子22a-1は、U相、V相およびW相の各相の電源部に接続される導線によって構成される端子である。中性点端子22a-2は、U相中性点、V相中性点およびW相中性点の各相の中性点に接続される導線によって構成される端子である。
The motor 3 is, for example, a three-phase motor. A plurality of terminals 22a are provided on one motor 3. Of the plurality of terminals 22a, some of the terminals 22a are UVW terminals 22a-1 (see FIG. 5), and the other terminals 22a are neutral point terminals 22a-2 (see FIG. 5). The UVW terminal 22a-1 is a terminal composed of a conducting wire connected to a power supply unit of each of the U-phase, V-phase, and W-phase. The neutral point terminal 22a-2 is a terminal composed of a conducting wire connected to the neutral points of the U-phase neutral point, the V-phase neutral point, and the W-phase neutral point.
各々の端子22aは、2つの曲げ部22b,22cを有するクランク曲げ形状を備えている。また、端子22aは、2つの曲げ部22b,22cで導線22の向きを変えることにより、導線22のコイル巻き線部分から図2および図3の上方向へと延在している。端子22aは、曲げ部22b,22cを除いて、回路基板4の板厚方向に延びている。
Each terminal 22a has a crank bending shape having two bent portions 22b and 22c. Further, the terminal 22a extends upward from the coil winding portion of the conducting wire 22 in FIGS. 2 and 3 by changing the direction of the conducting wire 22 at the two bent portions 22b and 22c. The terminals 22a extend in the plate thickness direction of the circuit board 4, except for the bent portions 22b and 22c.
回路基板4には、複数の端子受孔25が形成されている。複数の端子受孔25は、図5に二点鎖線で示すように略円弧状となるように、開口孔部11よりも回路基板4の外周側に配列されている。端子受孔25は、モータ3の端子22aを半田付けするためのスルーホールである。一方、筐体5には、図2および図3に示すように、複数の端子挿通孔27が形成されている。端子挿通孔27は、モータ3の端子22aを挿通するための貫通孔である。端子挿通孔27は、モータ3側から回路基板4側にかけて断面積が徐々に小さくなるテーパー形状を有する。具体的には、端子挿通孔27は、図3に示すように、ストレート孔部27aとテーパー孔部27bとを有している。そして、テーパー孔部27bが凹状(すり鉢状)のテーパー形状となっている。ストレート孔部27aは、テーパー孔部27bよりも回路基板4に近い側に配置されている。ストレート孔部27aは、孔径が一様になっており、テーパー孔部27bは、孔径がモータ3側から回路基板4側に向かって徐々に小さくなっている。
A plurality of terminal receiving holes 25 are formed on the circuit board 4. The plurality of terminal receiving holes 25 are arranged on the outer peripheral side of the circuit board 4 with respect to the opening holes 11 so as to have a substantially arc shape as shown by the alternate long and short dash line in FIG. The terminal receiving hole 25 is a through hole for soldering the terminal 22a of the motor 3. On the other hand, as shown in FIGS. 2 and 3, a plurality of terminal insertion holes 27 are formed in the housing 5. The terminal insertion hole 27 is a through hole for inserting the terminal 22a of the motor 3. The terminal insertion hole 27 has a tapered shape in which the cross-sectional area gradually decreases from the motor 3 side to the circuit board 4 side. Specifically, as shown in FIG. 3, the terminal insertion hole 27 has a straight hole portion 27a and a tapered hole portion 27b. The tapered hole portion 27b has a concave (mortar-shaped) tapered shape. The straight hole portion 27a is arranged closer to the circuit board 4 than the tapered hole portion 27b. The straight hole portion 27a has a uniform hole diameter, and the tapered hole portion 27b has a hole diameter gradually decreasing from the motor 3 side toward the circuit board 4.
筐体5における端子挿通孔27の周囲は、テーパー孔部27bの形状に倣って台形円錐状に盛り上がって第1突出部28を形成している。第1突出部28の頂部には、回路基板4を受けるための基板受け面28a(図3参照)が形成されている。図3において、ストレート孔部27aの上端は基板受け面28aで開口している。第1突出部28は、筐体5の厚さ方向に突出して形成されており、基板受け面28aは、筐体5の厚さ方向と直交する向きで平面状に形成されている。筐体5の厚さ方向は、筐体5に回路基板4を取り付けた状態での回路基板4の板厚方向と同じ方向である。
The periphery of the terminal insertion hole 27 in the housing 5 is raised in a trapezoidal conical shape following the shape of the tapered hole portion 27b to form the first protruding portion 28. A substrate receiving surface 28a (see FIG. 3) for receiving the circuit board 4 is formed on the top of the first protruding portion 28. In FIG. 3, the upper end of the straight hole portion 27a is opened by the substrate receiving surface 28a. The first projecting portion 28 is formed so as to project in the thickness direction of the housing 5, and the substrate receiving surface 28a is formed in a plane shape in a direction orthogonal to the thickness direction of the housing 5. The thickness direction of the housing 5 is the same as the thickness direction of the circuit board 4 when the circuit board 4 is attached to the housing 5.
また、筐体5には、上述した第1突出部28に加えて第2突出部29が形成されている。第2突出部29の頂部には、回路基板4を固定するための固定面29a(図3参照)が形成されている。第2突出部29は、第1突出部28と同じ方向である回路基板4側に突出している。固定面29aは、基板受け面28aと平行な平面を形成している。基板受け面28aと固定面29aとは面一に形成されている。面一とは、2つの面(本形態例では基板受け面28aと固定面29a)の間に段差がなくフラットな状態をいう。
Further, the housing 5 is formed with a second protruding portion 29 in addition to the first protruding portion 28 described above. A fixing surface 29a (see FIG. 3) for fixing the circuit board 4 is formed on the top of the second protruding portion 29. The second protruding portion 29 projects toward the circuit board 4 in the same direction as the first protruding portion 28. The fixed surface 29a forms a plane parallel to the substrate receiving surface 28a. The substrate receiving surface 28a and the fixing surface 29a are formed flush with each other. The flush state means a flat state in which there is no step between the two surfaces (in this embodiment, the substrate receiving surface 28a and the fixed surface 29a).
次に、第1実施形態に係るバルブタイミングコントロール機構1の組み立て手順(製造方法)について説明する。
まず、図1に示すように、バルブタイミングコントロール機構1の構成要素である電子制御装置2およびモータ3を用意したら、回路基板4を筐体5に取り付ける前に、モータ3を筐体5に取り付ける。筐体5にモータ3を取り付ける場合は、図5における筐体5の下面側にモータ3を配置して、モータ3の軸受15を筐体5の軸受収容部13に位置合わせする。また、モータ3から上向きに突出する複数の端子22aをそれぞれに対応する筐体5の端子挿通孔27に挿通する。このとき、端子22aは、テーパー孔部27bに案内されてストレート孔部27aへと導かれ、このストレート孔部27aを通して第1突出部28の基板受け面28aよりも上方に突出する。これにより、モータ3から上向きに突出する端子22aの向きにバラツキがあっても、端子22aを端子挿通孔27にスムーズに挿通させることができる。また、端子挿通孔27に端子22aを挿通した状態において、端子22aの向きはストレート孔部27aによって規制される。このため、端子22aの外径とストレート孔部27aの内径との差によって決まる両者の隙間を小さくすることにより、端子22aの向きのバラツキを抑えることができる。 Next, the assembly procedure (manufacturing method) of the valvetiming control mechanism 1 according to the first embodiment will be described.
First, as shown in FIG. 1, after preparing theelectronic control device 2 and the motor 3 which are the components of the valve timing control mechanism 1, the motor 3 is attached to the housing 5 before the circuit board 4 is attached to the housing 5. .. When the motor 3 is attached to the housing 5, the motor 3 is arranged on the lower surface side of the housing 5 in FIG. 5, and the bearing 15 of the motor 3 is aligned with the bearing accommodating portion 13 of the housing 5. Further, a plurality of terminals 22a protruding upward from the motor 3 are inserted into the corresponding terminal insertion holes 27 of the housing 5. At this time, the terminal 22a is guided by the tapered hole portion 27b and guided to the straight hole portion 27a, and projects upward from the substrate receiving surface 28a of the first protruding portion 28 through the straight hole portion 27a. As a result, even if the orientation of the terminal 22a protruding upward from the motor 3 varies, the terminal 22a can be smoothly inserted into the terminal insertion hole 27. Further, in a state where the terminal 22a is inserted into the terminal insertion hole 27, the orientation of the terminal 22a is regulated by the straight hole portion 27a. Therefore, by reducing the gap between the two, which is determined by the difference between the outer diameter of the terminal 22a and the inner diameter of the straight hole portion 27a, it is possible to suppress the variation in the orientation of the terminal 22a.
まず、図1に示すように、バルブタイミングコントロール機構1の構成要素である電子制御装置2およびモータ3を用意したら、回路基板4を筐体5に取り付ける前に、モータ3を筐体5に取り付ける。筐体5にモータ3を取り付ける場合は、図5における筐体5の下面側にモータ3を配置して、モータ3の軸受15を筐体5の軸受収容部13に位置合わせする。また、モータ3から上向きに突出する複数の端子22aをそれぞれに対応する筐体5の端子挿通孔27に挿通する。このとき、端子22aは、テーパー孔部27bに案内されてストレート孔部27aへと導かれ、このストレート孔部27aを通して第1突出部28の基板受け面28aよりも上方に突出する。これにより、モータ3から上向きに突出する端子22aの向きにバラツキがあっても、端子22aを端子挿通孔27にスムーズに挿通させることができる。また、端子挿通孔27に端子22aを挿通した状態において、端子22aの向きはストレート孔部27aによって規制される。このため、端子22aの外径とストレート孔部27aの内径との差によって決まる両者の隙間を小さくすることにより、端子22aの向きのバラツキを抑えることができる。 Next, the assembly procedure (manufacturing method) of the valve
First, as shown in FIG. 1, after preparing the
次に、回路基板4を筐体5に取り付ける。具体的には、まず、図6に示すように、回路基板4の開口孔部11と筐体5の軸受収容部13とを位置合わせすると共に、回路基板4の4つのコーナー部に設けられたネジ挿通孔23とこれに対応する筐体5のネジ挿通孔29bとを位置合わせする。なお、図6においては、モータ3の表記を省略している。
Next, the circuit board 4 is attached to the housing 5. Specifically, first, as shown in FIG. 6, the opening hole portion 11 of the circuit board 4 and the bearing accommodating portion 13 of the housing 5 are aligned and provided at the four corner portions of the circuit board 4. The screw insertion hole 23 and the corresponding screw insertion hole 29b of the housing 5 are aligned with each other. In FIG. 6, the notation of the motor 3 is omitted.
次に、図7に示すように、筐体5の基板収容部12に回路基板4を収容する。このとき、筐体5の軸受収容部13を回路基板4の開口孔部11に挿通させると共に、図3に示すように回路基板4の下面4aを筐体5の基板受け面28aおよび固定面29aに接触させる。これにより、バルブタイミングコントロール機構1の厚み方向において、回路基板4は、軸受収容部13の上面13a(図7を参照)よりもモータ3側に配置される。このため、バルブタイミングコントロール機構1の薄型化を図ることができる。
Next, as shown in FIG. 7, the circuit board 4 is housed in the board housing portion 12 of the housing 5. At this time, the bearing accommodating portion 13 of the housing 5 is inserted into the opening hole portion 11 of the circuit board 4, and the lower surface 4a of the circuit board 4 is inserted into the substrate receiving surface 28a and the fixing surface 29a of the housing 5 as shown in FIG. To contact. As a result, the circuit board 4 is arranged closer to the motor 3 than the upper surface 13a (see FIG. 7) of the bearing accommodating portion 13 in the thickness direction of the valve timing control mechanism 1. Therefore, the valve timing control mechanism 1 can be made thinner.
筐体5の基板収容部12に回路基板4を収容する場合は、筐体5の第1突出部28から突出する端子22aを、これに対応する回路基板4の端子受孔25に挿通させる。この場合、図3に示すように、端子受孔25の内径をストレート孔部27aの内径よりも大きく設定しておくことにより、端子22aと回路基板4との干渉を抑制することができる。このため、端子受孔25に対して端子22aをスムーズに挿通させることができる。
When the circuit board 4 is housed in the board accommodating portion 12 of the housing 5, the terminal 22a protruding from the first protruding portion 28 of the housing 5 is inserted into the corresponding terminal receiving hole 25 of the circuit board 4. In this case, as shown in FIG. 3, by setting the inner diameter of the terminal receiving hole 25 to be larger than the inner diameter of the straight hole portion 27a, interference between the terminal 22a and the circuit board 4 can be suppressed. Therefore, the terminal 22a can be smoothly inserted into the terminal receiving hole 25.
一方、基板収容部12の4つのコーナー部では、それぞれ、回路基板4に設けられたネジ挿通孔23と第2突出部29に設けられたネジ挿通孔29bとを同軸状に配置し、これらのネジ挿通孔23,29bにネジ18の雄ネジ部を挿通させる。そして、ネジ18の雄ネジ部を、モータ3のネジ孔9(図1を参照)に噛み合わせて、ネジ18を締め付ける。これにより、モータ3、回路基板4および筐体5が、ネジ18の締め付け力によって相互に固定される。
On the other hand, at the four corners of the substrate accommodating portion 12, the screw insertion holes 23 provided in the circuit board 4 and the screw insertion holes 29b provided in the second protrusion 29 are arranged coaxially, respectively. The male screw portion of the screw 18 is inserted into the screw insertion holes 23 and 29b. Then, the male screw portion of the screw 18 is engaged with the screw hole 9 (see FIG. 1) of the motor 3 to tighten the screw 18. As a result, the motor 3, the circuit board 4, and the housing 5 are fixed to each other by the tightening force of the screws 18.
次に、モータ3の端子22aを筐体5の端子受孔25に半田付けする。半田付けは、リフローによって実施可能である。端子受孔25には、あらかじめ半田付けのためのメッキ処理が施されている。これにより、端子22aと端子受孔25とは、半田部30(図3を参照)によって電気的に接続される。このため、端子22aは、端子挿通孔27と端子受孔25に挿通された状態で回路基板4に電気的に導通した状態となる。このように回路基板4と接続されるモータ3の端子22aは、図5に示すように、UVW端子22a-1と中性点端子22a-2である。UVW端子22a-1である3つの端子22aは、それぞれに対応するU相、V相およびW相の電源部に電気的に接続される。また、中性点端子22a-2である3つの端子22aは、それぞれに対応するU相、V相およびW相の中性点に電気的に接続される。
Next, the terminal 22a of the motor 3 is soldered to the terminal receiving hole 25 of the housing 5. Soldering can be performed by reflow. The terminal receiving hole 25 is preliminarily plated for soldering. As a result, the terminal 22a and the terminal receiving hole 25 are electrically connected by the solder portion 30 (see FIG. 3). Therefore, the terminal 22a is in a state of being electrically connected to the circuit board 4 in a state of being inserted into the terminal insertion hole 27 and the terminal receiving hole 25. As shown in FIG. 5, the terminals 22a of the motor 3 connected to the circuit board 4 in this way are the UVW terminal 22a-1 and the neutral point terminal 22a-2. The three terminals 22a, which are UVW terminals 22a-1, are electrically connected to the corresponding U-phase, V-phase, and W-phase power supply units. Further, the three terminals 22a, which are the neutral point terminals 22a-2, are electrically connected to the corresponding neutral points of the U phase, the V phase, and the W phase.
次に、カバー7を筐体5に取り付ける。カバー7の取り付けは、図示しないネジを用いて行う。
これにより、バルブタイミングコントロール機構1の組み立てが完了する。 Next, the cover 7 is attached to thehousing 5. The cover 7 is attached using screws (not shown).
As a result, the assembly of the valvetiming control mechanism 1 is completed.
これにより、バルブタイミングコントロール機構1の組み立てが完了する。 Next, the cover 7 is attached to the
As a result, the assembly of the valve
以上説明したように、第1実施形態に係るバルブタイミングコントロール機構1において、モータ3の複数の端子22aは、筐体5に形成された複数の端子挿通孔27と回路基板4に形成された複数の端子受孔25に挿通された状態で回路基板4と電気的に導通している。すなわち、モータ3の端子22aは、バスバーなどの中継用の端子を用いることなく、回路基板4にダイレクトに接続されている。これにより、バルブタイミングコントロール機構1の内部に、中継用の端子などを配置するための空間を確保しなくても済むため、バルブタイミングコントロール機構1の小型化を図ることができる。また、モータ3の導線22を回路基板4に電気的に接続する場合は、導線22の一部である端子22aを回路基板4の端子受孔25に挿入して半田付けするだけで済む。このため、中継用の端子を用いる場合に比べて、バルブタイミングコントロール機構1の組み立て作業を容易に行うことができる。また、モータ3と回路基板4との間には樹脂製の筐体5が介在するため、モータ3側からの熱を筐体5で遮ることができる。これにより、モータ3で発生した熱が回路基板4に伝わりにくくなるため、回路基板4をモータ3の熱から保護することができる。また、モータ3を筐体5に取り付けた後で、回路基板4を筐体5に取り付けることにより、モータ3単体で生じる端子22aの位置のばらつきを、端子挿通孔27に端子22aを挿通することによって低減することができる。このため、端子22aを端子受孔25に挿入する場合に、端子22aと端子受孔25との位置合わせを容易に行うことができる。
As described above, in the valve timing control mechanism 1 according to the first embodiment, the plurality of terminals 22a of the motor 3 are a plurality of terminal insertion holes 27 formed in the housing 5 and a plurality of terminals 22a formed in the circuit board 4. It is electrically connected to the circuit board 4 in a state of being inserted into the terminal receiving hole 25 of the above. That is, the terminal 22a of the motor 3 is directly connected to the circuit board 4 without using a relay terminal such as a bus bar. As a result, it is not necessary to secure a space for arranging the relay terminal or the like inside the valve timing control mechanism 1, so that the valve timing control mechanism 1 can be miniaturized. Further, when the conductor 22 of the motor 3 is electrically connected to the circuit board 4, it is sufficient to insert the terminal 22a, which is a part of the conductor 22, into the terminal receiving hole 25 of the circuit board 4 and solder it. Therefore, the valve timing control mechanism 1 can be easily assembled as compared with the case where the relay terminal is used. Further, since the resin housing 5 is interposed between the motor 3 and the circuit board 4, the heat from the motor 3 side can be blocked by the housing 5. As a result, the heat generated by the motor 3 is less likely to be transferred to the circuit board 4, so that the circuit board 4 can be protected from the heat of the motor 3. Further, by attaching the circuit board 4 to the housing 5 after attaching the motor 3 to the housing 5, the terminal 22a is inserted into the terminal insertion hole 27 to prevent the variation in the position of the terminal 22a caused by the motor 3 alone. Can be reduced by Therefore, when the terminal 22a is inserted into the terminal receiving hole 25, the positioning of the terminal 22a and the terminal receiving hole 25 can be easily performed.
また、第1実施形態においては、モータ3の端子22aがクランク曲げ形状を備えた構成となっている。このため、端子22aの熱収縮による伸び縮みを、2つの曲げ部22b,22cを有するクランク曲げ形状によって吸収することができる。これにより、端子22aの熱収縮時に回路基板4の半田部30に加わる応力を緩和することができる。
Further, in the first embodiment, the terminal 22a of the motor 3 has a crank bending shape. Therefore, the expansion and contraction of the terminal 22a due to heat shrinkage can be absorbed by the crank bending shape having the two bending portions 22b and 22c. As a result, the stress applied to the solder portion 30 of the circuit board 4 when the terminal 22a is thermally shrunk can be relaxed.
また、第1実施形態において、筐体5に形成された端子挿通孔27は、モータ3側から回路基板4側にかけて断面積が徐々に小さくなるテーパー形状を有し、筐体5は、回路基板4を固定するための固定面29aと、回路基板4を受けるための基板受け面28aとを有し、固定面29aと基板受け面28aとが面一に形成されている。これにより、モータ3の端子22aを端子挿通孔27により案内し、端子受孔25へと導くことができる。また、筐体5に回路基板4を取り付ける場合に、回路基板4の姿勢を安定させることができる。
Further, in the first embodiment, the terminal insertion hole 27 formed in the housing 5 has a tapered shape in which the cross-sectional area gradually decreases from the motor 3 side to the circuit board 4 side, and the housing 5 has a circuit board. It has a fixing surface 29a for fixing 4 and a substrate receiving surface 28a for receiving the circuit board 4, and the fixing surface 29a and the substrate receiving surface 28a are formed flush with each other. As a result, the terminal 22a of the motor 3 can be guided by the terminal insertion hole 27 and guided to the terminal receiving hole 25. Further, when the circuit board 4 is attached to the housing 5, the posture of the circuit board 4 can be stabilized.
また、第1実施形態において、回路基板4に形成された複数の端子受孔25は、略円弧状となるように外周側に配列されている。小型モータにおいては、モータ製造工程で渡り線を外側に巻くことで、コイル線を一括で巻くことが可能となっている。このため、コイル線の巻き終わり位置は外周側に配置される。そこで、コイル線の巻き終わり位置と同様に複数の端子受孔25を外周側に配列し、その巻き終わり位置の直上に端子受孔25を配置することにより、モータ3の端子22aと回路基板4とをダイレクトに接続することが可能となる。
Further, in the first embodiment, the plurality of terminal receiving holes 25 formed in the circuit board 4 are arranged on the outer peripheral side so as to have a substantially arc shape. In a small motor, the coil wire can be wound all at once by winding the crossover wire outward in the motor manufacturing process. Therefore, the winding end position of the coil wire is arranged on the outer peripheral side. Therefore, by arranging a plurality of terminal receiving holes 25 on the outer peripheral side in the same manner as the winding end position of the coil wire and arranging the terminal receiving holes 25 directly above the winding end position, the terminals 22a of the motor 3 and the circuit board 4 are arranged. Can be directly connected to.
また、第1実施形態において、樹脂製の筐体5には、外部と電気的に接続するためのコネクタ部14が形成され、回路基板4には、コネクタ部14と接続するコネクタ接続部17と複数の端子受孔25との間に開口孔部11が形成されている。これにより、回路基板4の配線の効率化によってバルブタイミングコントロール機構1全体の小型化を図ることができる。
Further, in the first embodiment, the resin housing 5 is formed with a connector portion 14 for electrically connecting to the outside, and the circuit board 4 is provided with a connector connecting portion 17 for connecting to the connector portion 14. An opening hole 11 is formed between the terminal receiving holes 25 and the plurality of terminal receiving holes 25. As a result, the valve timing control mechanism 1 as a whole can be miniaturized by improving the wiring efficiency of the circuit board 4.
また、第1実施形態において、回路基板4と接続されるモータ3の端子22aは、UVW端子22a-1と中性点端子22a-2となっている。これにより、回路基板4からモータ3に電力を供給する場合に、中性点端子22a-2を用いて正確な電流値を測定することができる。このため、モータ3のコイルに電流を流すときに発生する誘起電流を、センサマグネットを用いることなく算出することが可能となる。つまり、第1実施形態によれば、センサマグネットレス技術を採用することが可能となる。
Further, in the first embodiment, the terminals 22a of the motor 3 connected to the circuit board 4 are the UVW terminal 22a-1 and the neutral point terminal 22a-2. As a result, when power is supplied from the circuit board 4 to the motor 3, the neutral point terminal 22a-2 can be used to measure an accurate current value. Therefore, it is possible to calculate the induced current generated when a current is passed through the coil of the motor 3 without using a sensor magnet. That is, according to the first embodiment, it is possible to adopt the sensor magnetless technique.
[第2実施形態]
続いて、第2実施形態について説明する。なお、第2実施形態においては、上記第1実施形態で挙げた構成要素と同様の要素に同じ符号を付し、重複する説明は省略する。
図8は、第2実施形態に係るバルブタイミングコントロール機構1において、モータ3、回路基板4および筐体5を相互に固定した状態を示す縦断面図である。また、図9は、図8のB部を拡大した縦断面図である。
図8および図9に示すように、モータ3の端子22aは、筐体5に形成された端子挿通孔27を通して回路基板4に接続されている。端子挿通孔27は、図9に示すように、モータ3側から回路基板4側に向かって断面積が徐々に小さくなる第1のテーパー形状部271と、モータ3側から回路基板4側に向かって断面積が徐々に大きくなる第2のテーパー形状部272とを有している。端子挿通孔27の内径は、第1のテーパー形状部271と第2のテーパー形状部272との境界部273で最小径になっている。以降の説明では、端子挿通孔27の最小径を、端子挿通孔27の内径と記す。端子挿通孔27の内径は、端子22aの外径よりも大きく設定されている。また、端子挿通孔27の内径は、端子受孔25の内径よりも小さく設定されている。モータ3の端子22aは、筐体5の端子挿通孔27と回路基板4の端子受孔25とに挿通された状態で、半田部30により回路基板4に電気的に接続されている。 [Second Embodiment]
Subsequently, the second embodiment will be described. In the second embodiment, the same components as the components mentioned in the first embodiment are designated by the same reference numerals, and duplicate description will be omitted.
FIG. 8 is a vertical cross-sectional view showing a state in which themotor 3, the circuit board 4, and the housing 5 are fixed to each other in the valve timing control mechanism 1 according to the second embodiment. Further, FIG. 9 is an enlarged vertical cross-sectional view of portion B of FIG.
As shown in FIGS. 8 and 9, the terminal 22a of themotor 3 is connected to the circuit board 4 through the terminal insertion hole 27 formed in the housing 5. As shown in FIG. 9, the terminal insertion holes 27 have a first tapered shape portion 271 whose cross-sectional area gradually decreases from the motor 3 side toward the circuit board 4 side, and the terminal insertion holes 27 from the motor 3 side toward the circuit board 4 side. It has a second tapered shape portion 272 whose cross-sectional area gradually increases. The inner diameter of the terminal insertion hole 27 is the minimum diameter at the boundary portion 273 between the first tapered shape portion 271 and the second tapered shape portion 272. In the following description, the minimum diameter of the terminal insertion hole 27 will be referred to as the inner diameter of the terminal insertion hole 27. The inner diameter of the terminal insertion hole 27 is set to be larger than the outer diameter of the terminal 22a. Further, the inner diameter of the terminal insertion hole 27 is set smaller than the inner diameter of the terminal receiving hole 25. The terminal 22a of the motor 3 is electrically connected to the circuit board 4 by the solder portion 30 in a state of being inserted into the terminal insertion hole 27 of the housing 5 and the terminal receiving hole 25 of the circuit board 4.
続いて、第2実施形態について説明する。なお、第2実施形態においては、上記第1実施形態で挙げた構成要素と同様の要素に同じ符号を付し、重複する説明は省略する。
図8は、第2実施形態に係るバルブタイミングコントロール機構1において、モータ3、回路基板4および筐体5を相互に固定した状態を示す縦断面図である。また、図9は、図8のB部を拡大した縦断面図である。
図8および図9に示すように、モータ3の端子22aは、筐体5に形成された端子挿通孔27を通して回路基板4に接続されている。端子挿通孔27は、図9に示すように、モータ3側から回路基板4側に向かって断面積が徐々に小さくなる第1のテーパー形状部271と、モータ3側から回路基板4側に向かって断面積が徐々に大きくなる第2のテーパー形状部272とを有している。端子挿通孔27の内径は、第1のテーパー形状部271と第2のテーパー形状部272との境界部273で最小径になっている。以降の説明では、端子挿通孔27の最小径を、端子挿通孔27の内径と記す。端子挿通孔27の内径は、端子22aの外径よりも大きく設定されている。また、端子挿通孔27の内径は、端子受孔25の内径よりも小さく設定されている。モータ3の端子22aは、筐体5の端子挿通孔27と回路基板4の端子受孔25とに挿通された状態で、半田部30により回路基板4に電気的に接続されている。 [Second Embodiment]
Subsequently, the second embodiment will be described. In the second embodiment, the same components as the components mentioned in the first embodiment are designated by the same reference numerals, and duplicate description will be omitted.
FIG. 8 is a vertical cross-sectional view showing a state in which the
As shown in FIGS. 8 and 9, the terminal 22a of the
ここで、端子挿通孔27の内径(最小径)と端子22aの外径との寸法差(mm)をΔD1とし、軸受収容部13の内径と軸受15の外径との寸法差(mm)をΔD2とすると、ΔD1はΔD2よりも小さい。これにより、端子挿通孔27の内径(最小径)と端子22aの外径との寸法差によって生じるクリアランスは、軸受収容部13の内径と軸受15の外径との寸法差によって生じるクリアランスよりも小さくなる。
Here, the dimensional difference (mm) between the inner diameter (minimum diameter) of the terminal insertion hole 27 and the outer diameter of the terminal 22a is ΔD1, and the dimensional difference (mm) between the inner diameter of the bearing accommodating portion 13 and the outer diameter of the bearing 15 is defined as ΔD1. If ΔD2, ΔD1 is smaller than ΔD2. As a result, the clearance caused by the dimensional difference between the inner diameter (minimum diameter) of the terminal insertion hole 27 and the outer diameter of the terminal 22a is smaller than the clearance caused by the dimensional difference between the inner diameter of the bearing accommodating portion 13 and the outer diameter of the bearing 15. Become.
筐体5における端子挿通孔27の周囲には溝45が形成されている。溝45は、端子挿通孔27を囲むように平面視環状に形成されている。溝45にはOリング42が取り付けられている。Oリング42は、平面視円形の環状に形成されている。Oリング42は、シール部材の一例として設けられたものである。Oリング42は、溝45の底面と回路基板4の下面とに密着した状態で圧縮変形している。なお、シール部材はOリング42に限らず、端子挿通孔27を囲む環状の弾性体であればよい。
A groove 45 is formed around the terminal insertion hole 27 in the housing 5. The groove 45 is formed in a circular shape in a plan view so as to surround the terminal insertion hole 27. An O-ring 42 is attached to the groove 45. The O-ring 42 is formed in an annular shape in a plan view. The O-ring 42 is provided as an example of the sealing member. The O-ring 42 is compressed and deformed in close contact with the bottom surface of the groove 45 and the bottom surface of the circuit board 4. The seal member is not limited to the O-ring 42, and may be an annular elastic body surrounding the terminal insertion hole 27.
第2実施形態に係るバルブタイミングコントロール機構1においては、端子挿通孔27の周囲にOリング42を配置されている。このため、Oリング42を配置しない場合に比べて、次のような効果が得られる。まず、Oリング42を配置しない場合は、図8に矢印で示すように電子制御装置2側で発生した異物40が筐体5の端子挿通孔27を通してモータ3側に侵入するおそがある。そして、モータ3側に侵入した異物40が、たとえば軸受収容部13と軸受15との隙間に存在するOリング41に噛み込んだ場合、Oリング41が破損するおそれがある。これに対し、Oリング42を配置した場合は、図9に示すように電子制御装置2側で発生した異物40が回路基板4と筐体5との間に入り込んだ場合に、端子挿通孔27に向かう異物40の移動がOリング42によって阻止される。このため、電子制御装置2側で発生した異物40が筐体5の端子挿通孔27を通してモータ3側に侵入することをOリング42によって抑制することができる。
In the valve timing control mechanism 1 according to the second embodiment, an O-ring 42 is arranged around the terminal insertion hole 27. Therefore, the following effects can be obtained as compared with the case where the O-ring 42 is not arranged. First, when the O-ring 42 is not arranged, as shown by the arrow in FIG. 8, the foreign matter 40 generated on the electronic control device 2 side may invade the motor 3 side through the terminal insertion hole 27 of the housing 5. Then, if the foreign matter 40 that has entered the motor 3 side bites into the O-ring 41 existing in the gap between the bearing accommodating portion 13 and the bearing 15, for example, the O-ring 41 may be damaged. On the other hand, when the O-ring 42 is arranged, as shown in FIG. 9, when the foreign matter 40 generated on the electronic control device 2 side enters between the circuit board 4 and the housing 5, the terminal insertion hole 27 The movement of the foreign matter 40 toward is blocked by the O-ring 42. Therefore, the O-ring 42 can prevent the foreign matter 40 generated on the electronic control device 2 side from entering the motor 3 side through the terminal insertion hole 27 of the housing 5.
また、第2実施形態においては、上述のような異物侵入抑制効果を奏するシール部材をOリング42によって構成している。このため、電子制御装置2側からモータ3側への異物40の侵入抑制を低コストにて実現することができる。
Further, in the second embodiment, the O-ring 42 constitutes a seal member that has the effect of suppressing foreign matter intrusion as described above. Therefore, it is possible to suppress the intrusion of foreign matter 40 from the electronic control device 2 side to the motor 3 side at low cost.
また、第2実施形態においては、端子挿通孔27の内径と端子22aの外径との寸法差が、軸受収容部13の内径と軸受15の外径との寸法差よりも小さい。このため、たとえば図10に示すように軸受収容部13と軸受15との隙間に噛み込む可能性のある異物40aがOリング42よりも内側に存在したとしても、この異物40aがモータ3側に落下することを抑制することができる。これにより、軸受収容部13と軸受15との隙間に異物40aが噛み込むことを避けることができる。
Further, in the second embodiment, the dimensional difference between the inner diameter of the terminal insertion hole 27 and the outer diameter of the terminal 22a is smaller than the dimensional difference between the inner diameter of the bearing accommodating portion 13 and the outer diameter of the bearing 15. Therefore, for example, as shown in FIG. 10, even if a foreign matter 40a that may bite into the gap between the bearing accommodating portion 13 and the bearing 15 exists inside the O-ring 42, the foreign matter 40a is on the motor 3 side. It is possible to suppress the fall. As a result, it is possible to prevent the foreign matter 40a from getting caught in the gap between the bearing accommodating portion 13 and the bearing 15.
ちなみに、Oリング42よりも内側に発生する異物40aとしては、モータ3の端子22aを回路基板4の端子受孔25にリフローによって半田付けする際に発生する半田ボールが考えられる。リフローによって発生する半田ボールのサイズ(径)は0.15mm程度である。このため、端子挿通孔27の内径と端子22aの外径との寸法差は、好ましくは0.15mm未満(ただし、ゼロを含まず)であり、より好ましくは0.12mm以下(ただし、ゼロを含まず)である。このように端子挿通孔27の内径と端子22aの外径との寸法差を設定することにより、リフローの際に生じる半田ボールなどの異物40aが端子挿通孔27を通してモータ3側に侵入することを有効に抑制することができる。
Incidentally, as the foreign matter 40a generated inside the O-ring 42, a solder ball generated when the terminal 22a of the motor 3 is soldered to the terminal receiving hole 25 of the circuit board 4 by reflow can be considered. The size (diameter) of the solder balls generated by reflow is about 0.15 mm. Therefore, the dimensional difference between the inner diameter of the terminal insertion hole 27 and the outer diameter of the terminal 22a is preferably less than 0.15 mm (however, not including zero), and more preferably 0.12 mm or less (however, zero). Not included). By setting the dimensional difference between the inner diameter of the terminal insertion hole 27 and the outer diameter of the terminal 22a in this way, foreign matter 40a such as solder balls generated during reflow can enter the motor 3 side through the terminal insertion hole 27. It can be effectively suppressed.
<変形例等>
なお、本発明は、上述した実施形態に限定されるものではなく、様々な変形例を含む。たとえば、上述した実施形態では、本発明の内容を理解しやすいように詳細に説明しているが、本発明は、上述した実施形態で説明したすべての構成を必ずしも備えるものに限定されない。また、ある実施形態の構成の一部を、他の実施形態の構成に置き換えることが可能である。また、ある実施形態の構成に他の実施形態の構成を加えることも可能である。また、各実施形態の構成の一部について、これを削除し、または他の構成を追加し、あるいは他の構成に置換することも可能である。 <Modification example, etc.>
The present invention is not limited to the above-described embodiment, and includes various modifications. For example, in the above-described embodiment, the contents of the present invention are described in detail so as to be easy to understand, but the present invention is not necessarily limited to those including all the configurations described in the above-described embodiment. Further, it is possible to replace a part of the configuration of one embodiment with the configuration of another embodiment. It is also possible to add the configuration of another embodiment to the configuration of one embodiment. It is also possible to delete some of the configurations of each embodiment, add other configurations, or replace them with other configurations.
なお、本発明は、上述した実施形態に限定されるものではなく、様々な変形例を含む。たとえば、上述した実施形態では、本発明の内容を理解しやすいように詳細に説明しているが、本発明は、上述した実施形態で説明したすべての構成を必ずしも備えるものに限定されない。また、ある実施形態の構成の一部を、他の実施形態の構成に置き換えることが可能である。また、ある実施形態の構成に他の実施形態の構成を加えることも可能である。また、各実施形態の構成の一部について、これを削除し、または他の構成を追加し、あるいは他の構成に置換することも可能である。 <Modification example, etc.>
The present invention is not limited to the above-described embodiment, and includes various modifications. For example, in the above-described embodiment, the contents of the present invention are described in detail so as to be easy to understand, but the present invention is not necessarily limited to those including all the configurations described in the above-described embodiment. Further, it is possible to replace a part of the configuration of one embodiment with the configuration of another embodiment. It is also possible to add the configuration of another embodiment to the configuration of one embodiment. It is also possible to delete some of the configurations of each embodiment, add other configurations, or replace them with other configurations.
1…バルブタイミングコントロール機構、3…モータ、4…回路基板、5…筐体、11…開口孔部、13…軸受収容部、14…コネクタ部、15…軸受、17…コネクタ接続部、22…導線、22a…端子、22a-1…UVW端子、22a-2…中性点端子、25…端子受孔、27…端子挿通孔、29a…固定面、28a…基板受け面、42…Oリング(シール材)
1 ... Valve timing control mechanism, 3 ... Motor, 4 ... Circuit board, 5 ... Housing, 11 ... Opening hole, 13 ... Bearing housing, 14 ... Connector, 15 ... Bearing, 17 ... Connector connection, 22 ... Conductor wire, 22a ... terminal, 22a-1 ... UVW terminal, 22a-2 ... neutral point terminal, 25 ... terminal receiving hole, 27 ... terminal insertion hole, 29a ... fixed surface, 28a ... substrate receiving surface, 42 ... O-ring ( Sealing material)
Claims (11)
- バルブタイミングコントロール用のモータと、
前記モータを駆動する駆動回路を有する回路基板と、
前記モータと前記回路基板との間に設けられる樹脂製の筐体と、を備え、
前記モータの複数の端子は、前記樹脂製の筐体に形成された複数の端子挿通孔と前記回路基板に形成された複数の端子受孔に挿通された状態で前記回路基板と電気的に導通している
バルブタイミングコントロール機構。 Motor for valve timing control and
A circuit board having a drive circuit for driving the motor and
A resin housing provided between the motor and the circuit board is provided.
The plurality of terminals of the motor are electrically conductive with the circuit board in a state of being inserted into the plurality of terminal insertion holes formed in the resin housing and the plurality of terminal receiving holes formed in the circuit board. Valve timing control mechanism. - 前記端子挿通孔は前記モータ側から前記回路基板側にかけて断面積が徐々に小さくなるテーパー形状を有し、
前記筐体は、前記回路基板を固定するための固定面と、前記回路基板を受けるための基板受け面とを有し、前記固定面と前記基板受け面とが面一に形成されている
請求項1に記載のバルブタイミングコントロール機構。 The terminal insertion hole has a tapered shape in which the cross-sectional area gradually decreases from the motor side to the circuit board side.
The housing has a fixing surface for fixing the circuit board and a substrate receiving surface for receiving the circuit board, and the fixing surface and the substrate receiving surface are formed flush with each other. Item 1. The valve timing control mechanism according to Item 1. - 前記樹脂製の筐体は、前記モータの軸受を収容する軸受収容部を有し、
前記回路基板は、前記軸受収容部が挿通される開口孔部を有しており、
前記軸受収容部の上面よりも前記回路基板の方がモータ側に配置されている
請求項2に記載のバルブタイミングコントロール機構。 The resin housing has a bearing accommodating portion for accommodating the bearing of the motor.
The circuit board has an opening hole through which the bearing accommodating portion is inserted.
The valve timing control mechanism according to claim 2, wherein the circuit board is arranged closer to the motor than the upper surface of the bearing accommodating portion. - 前記モータの端子はクランク曲げ形状を備える
請求項3に記載のバルブタイミングコントロール機構。 The valve timing control mechanism according to claim 3, wherein the terminal of the motor has a crank bending shape. - 前記回路基板に形成された複数の端子受孔は、略円弧状となるように外周側に配列されている
請求項4に記載のバルブタイミングコントロール機構。 The valve timing control mechanism according to claim 4, wherein the plurality of terminal receiving holes formed in the circuit board are arranged on the outer peripheral side so as to form a substantially arc shape. - 前記樹脂製の筐体には外部と電気的に接続するためのコネクタ部が形成されており、 前記回路基板には、前記コネクタ部と接続するコネクタ接続部と前記複数の端子受孔との間に前記開口孔部が形成される
請求項5に記載のバルブタイミングコントロール機構。 A connector portion for electrically connecting to the outside is formed in the resin housing, and the circuit board has a connector portion connected to the connector portion and a plurality of terminal receiving holes. The valve timing control mechanism according to claim 5, wherein the opening hole is formed in the valve timing control mechanism. - 前記回路基板と接続される前記モータの端子は、UVW端子と中性点端子である
請求項6に記載のバルブタイミングコントロール機構。 The valve timing control mechanism according to claim 6, wherein the terminals of the motor connected to the circuit board are a UVW terminal and a neutral point terminal. - 前記モータは、モータコイルを構成する導線を有し、
前記導線の巻き終わり側の端部である前記端子は、前記筐体に形成された端子挿通孔を通して前記回路基板に接続され、
前記端子挿通孔の周辺には、前記端子挿通孔を囲むように環状のシール部材が配置されている
請求項1に記載のバルブタイミングコントロール機構。 The motor has conductors that make up the motor coil.
The terminal, which is the end of the lead wire on the winding end side, is connected to the circuit board through a terminal insertion hole formed in the housing.
The valve timing control mechanism according to claim 1, wherein an annular seal member is arranged around the terminal insertion hole so as to surround the terminal insertion hole. - 前記シール部材がOリングである
請求項8に記載のバルブタイミングコントロール機構。 The valve timing control mechanism according to claim 8, wherein the seal member is an O-ring. - 前記モータの出力軸であるモータシャフトには、軸受が取り付けられ、
前記筐体には、前記軸受を収容する軸受収容部が形成され、
前記端子挿通孔の内径と前記端子の外径との寸法差が、前記軸受収容部の内径と前記軸受の外径との寸法差よりも小さい
請求項8に記載のバルブタイミングコントロール機構。 Bearings are attached to the motor shaft, which is the output shaft of the motor.
A bearing accommodating portion for accommodating the bearing is formed in the housing.
The valve timing control mechanism according to claim 8, wherein the dimensional difference between the inner diameter of the terminal insertion hole and the outer diameter of the terminal is smaller than the dimensional difference between the inner diameter of the bearing accommodating portion and the outer diameter of the bearing. - 前記端子挿通孔の内径と前記端子の外径との寸法差が、0.15mm未満(ただし、ゼロを含まず)である
請求項10に記載のバルブタイミングコントロール機構。 The valve timing control mechanism according to claim 10, wherein the dimensional difference between the inner diameter of the terminal insertion hole and the outer diameter of the terminal is less than 0.15 mm (however, not including zero).
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WO2024057702A1 (en) * | 2022-09-14 | 2024-03-21 | ミネベアミツミ株式会社 | Motor |
WO2024127556A1 (en) * | 2022-12-14 | 2024-06-20 | 株式会社ジェイテクト | Motor device |
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JP2012195986A (en) * | 2011-03-14 | 2012-10-11 | Mitsubishi Electric Corp | Dc brushless motor and exhaust fan |
JP2019037114A (en) * | 2017-08-16 | 2019-03-07 | 株式会社デンソー | motor |
JP2019122083A (en) * | 2017-12-28 | 2019-07-22 | 日本電産トーソク株式会社 | Electric actuator |
JP2020197188A (en) * | 2019-06-05 | 2020-12-10 | 日立オートモティブシステムズ株式会社 | Valve timing control device for internal combustion engine |
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JP2012195986A (en) * | 2011-03-14 | 2012-10-11 | Mitsubishi Electric Corp | Dc brushless motor and exhaust fan |
JP2019037114A (en) * | 2017-08-16 | 2019-03-07 | 株式会社デンソー | motor |
JP2019122083A (en) * | 2017-12-28 | 2019-07-22 | 日本電産トーソク株式会社 | Electric actuator |
JP2020197188A (en) * | 2019-06-05 | 2020-12-10 | 日立オートモティブシステムズ株式会社 | Valve timing control device for internal combustion engine |
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