WO2022151847A1 - Method and system for preparing proton exchange sealing membrane of fuel cell - Google Patents

Method and system for preparing proton exchange sealing membrane of fuel cell Download PDF

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Publication number
WO2022151847A1
WO2022151847A1 PCT/CN2021/133640 CN2021133640W WO2022151847A1 WO 2022151847 A1 WO2022151847 A1 WO 2022151847A1 CN 2021133640 W CN2021133640 W CN 2021133640W WO 2022151847 A1 WO2022151847 A1 WO 2022151847A1
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WIPO (PCT)
Prior art keywords
proton exchange
membrane
sealant layer
supply unit
adhesive layer
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PCT/CN2021/133640
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French (fr)
Chinese (zh)
Inventor
叶爱磊
戴玮洁
韩仲友
谈纪金
祁浩
周枫韵
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苏州泰仑电子材料有限公司
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Publication of WO2022151847A1 publication Critical patent/WO2022151847A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0271Sealing or supporting means around electrodes, matrices or membranes
    • H01M8/0286Processes for forming seals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0271Sealing or supporting means around electrodes, matrices or membranes
    • H01M8/0273Sealing or supporting means around electrodes, matrices or membranes with sealing or supporting means in the form of a frame
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0271Sealing or supporting means around electrodes, matrices or membranes
    • H01M8/0276Sealing means characterised by their form
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • H01M8/1004Fuel cells with solid electrolytes characterised by membrane-electrode assemblies [MEA]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the invention relates to the field of proton exchange membranes of fuel cells, in particular to a system and method for preparing proton exchange sealing membranes of fuel cells.
  • Proton exchange membrane fuel cell is a chemical device that directly converts the chemical energy of fuel into electrical energy. It uses fuel and oxygen as raw materials. It has high energy conversion efficiency, no noise, and no pollution. It can become an electric vehicle.
  • the membrane electrode is the core component of the fuel cell and the fundamental source of power for the fuel cell. Its cost accounts for 70% of the fuel cell stack and 35% of the fuel cell power system. The performance and durability of the membrane electrode are directly determined.
  • the core of the membrane electrode is the proton exchange membrane, which is a solid polymer membrane that isolates electrons but can conduct hydrogen protons.
  • the sealing material is used to seal around the proton exchange membrane to form a membrane electrode. After sealing, only the unsealed surface center of the proton exchange membrane The area is used as the active area of the membrane electrode, which often results in waste of the proton exchange membrane; at the same time, the transportation of the surrounding area of the proton exchange membrane during production will also be damaged, and the protection and pre-sealing of the proton exchange membrane are often neglected. How to continuously form the protection and sealing of proton exchange membranes in production has become a problem that needs to be improved.
  • the purpose of the present invention is to provide a system and method for preparing a fuel cell proton exchange sealing membrane.
  • the present invention provides a fuel cell proton exchange sealing membrane preparation system, comprising:
  • a base membrane supply unit for supplying the proton exchange membrane and transporting it to the bonding unit
  • the adhesive layer supply unit is used to supply the sealant layer and transmit it to the adhesive unit;
  • the adhesive layer supply unit has a die-cutting machine for forming the central hollow part of the sealant layer;
  • the adhesive layer supply unit includes a first an adhesive layer supply unit and a second adhesive layer supply unit to provide a first sealant layer for adhering to the upper surface of the proton exchange membrane and a second sealant layer for adhering to the lower surface of the proton exchange membrane;
  • a bonding unit which bonds the first sealant layer and the second sealant layer to the upper surface and the lower surface of the proton exchange membrane to form a proton exchange sealing membrane
  • the length of the sealant layer in the lateral direction is greater than that of the proton exchange membrane, so that after bonding, the sealant layer can seal the lateral edges of the proton exchange membrane in the lateral direction, and the first sealant layer and the second sealant layer have The lateral joint of the adhesive layer bonded to each other on the outside of the lateral edge.
  • the adhesive layer supply unit includes an adhesive layer position sensor for acquiring the position information of the supplied sealant layer, including a first adhesive layer position sensor on the first adhesive layer supply unit and a second adhesive layer supply unit
  • the second glue layer position sensor on the upper part is used to control the supply speed of the glue layer supply unit according to the obtained position information, so that the central hollow parts of the first and second sealant layers after bonding correspond to each other.
  • the base membrane supply unit has a cutter to cut the proton exchange membrane in a longitudinal direction to form a proton exchange membrane sheet; the proton exchange membrane sheet is supplied to the bonding unit and the first sealant layer and the second sealant layer bonding; after bonding, the sealant layer can seal the longitudinal edge of the proton exchange membrane in the longitudinal direction, and the first sealant layer and the second sealant layer have a longitudinal joint of the adhesive layers bonded to each other on the outside of the longitudinal edge .
  • the base film supply unit includes a base film position sensor for obtaining the position information of the supplied proton exchange sealing membrane;
  • the adhesive layer supply unit includes a position sensor for obtaining the position information of the supplied sealant layer.
  • Position information including the first adhesive layer position sensor on the first adhesive layer supply unit and the second adhesive layer position sensor on the second adhesive layer supply unit; control the adhesive layer supply unit and the base film supply unit according to the acquired position information Supply speed; make the central hollow parts of the bonded first sealant layer and the second sealant layer correspond to each other, and are formed in the center of the proton exchange sealing membrane.
  • the base film supply unit includes a base film unwinder for supplying the proton exchange membrane with the protective film, and a protective film rewinder for recycling the protective film.
  • the sealant layer has a release film
  • the adhesive layer supply unit includes an adhesive layer unwinder for supplying the sealant layer with the release film, and a release film rewinder for recycling the release film ; After the sealant layer is formed by a die-cutting machine to form a central hollow part, the release film is peeled off by a release film rewinder.
  • a winding unit is also included for winding the proton exchange sealing membrane bonded by the bonding unit.
  • the invention also relates to a method for preparing a fuel cell proton exchange sealing membrane, comprising:
  • the sealant layer After the sealant layer is die-cut to form the central hollow portion, it is supplied to the bonding unit; the sealant layer includes a first sealant layer and a second sealant layer;
  • the length of the sealant layer in the lateral direction is greater than that of the proton exchange membrane, so that after bonding, the sealant layer can seal the lateral edges of the proton exchange membrane in the lateral direction, and the first sealant layer and the second sealant layer have The lateral joint of the adhesive layer bonded to each other on the outside of the lateral edge.
  • the proton exchange membrane is cut in the longitudinal direction by a cutting machine to form a proton exchange membrane sheet, and then supplied to the bonding unit; after bonding, the sealant layer can seal the proton exchange membrane sheet longitudinally
  • the first sealant layer and the second sealant layer have a longitudinal joint portion of the adhesive layers bonded to each other on the outer side of the longitudinal edge.
  • it also includes winding up the proton exchange sealing membrane bonded by the bonding unit.
  • the invention provides a system for preparing a fuel cell proton exchange sealing membrane, which simply and quickly completes the sealing and protection of the proton exchange membrane through the supply and bonding of the sealant layer and the proton exchange membrane, and the die-cutting center of the sealant layer is hollowed out. It can realize rapid continuous production and improve efficiency; in addition, a sealant layer is attached to the upper and lower surfaces of the proton exchange membrane to seal the proton exchange membrane, protect the proton exchange membrane, and make the proton exchange membrane.
  • the exchange membrane will not damage the proton exchange membrane during use, for example, when moving and gripping the edge; it is hollowed out in the center of the sealant layer for coating the catalyst layer on the surface of the proton exchange membrane; it can be seen from the use of the proton exchange membrane that its The functional area is the area that is attached to the catalyst layer. In the prior art, the entire proton exchange membrane is used, and the proton exchange membrane is used as a non-functional area to participate in subsequent sealing, which wastes the proton exchange membrane.
  • the sealant layer of the present invention is used in continuous production.
  • the lateral dimension is larger than that of the proton exchange membrane, and the adhesive layer of the first sealant layer and the second sealant layer on the outside of the lateral edge forms a lateral joint to provide support, and it has more adaptability of sealing materials to
  • the lateral joint can be used as a non-functional area to participate in subsequent sealing to form a 7-layer MEA, or directly spray a catalyst to form a 3-layer MEA, and attach a gas diffusion layer to form a 5-layer MEA.
  • This lateral joint can be used as a seal for the proton exchange membrane;
  • the proton exchange sealing membrane preparation system ensures the tightness of the prepared proton exchange sealing membrane.
  • Fig. 1 is the schematic flow chart of the proton exchange sealing membrane preparation system of the present invention
  • FIG. 2 is a schematic structural diagram of a proton exchange sealing membrane with a continuous proton exchange membrane of the present invention taken along a longitudinal interface;
  • FIG. 3 is a schematic structural diagram of a proton exchange sealing membrane (excluding the first sealant layer) with a continuous proton exchange membrane of the present invention
  • Fig. 4 is the proton exchange sealing membrane explosion structure schematic diagram of the present invention.
  • FIG. 5 is a schematic structural diagram of a proton exchange sealing membrane with a proton exchange membrane of the present invention taken along a longitudinal interface;
  • FIG. 6 is a schematic structural diagram of a proton exchange sealing membrane (excluding the first sealant layer) with a proton exchange membrane of the present invention
  • Fig. 7 is the schematic flow chart of the preparation method of proton exchange sealing membrane of the present invention.
  • FIG. 9 is a schematic diagram of the preparation system of the fuel cell proton exchange sealing membrane of the present invention.
  • the first glue layer supply unit 11- The first glue layer unwinding machine; 12- The first glue layer die-cutting machine; 13- The first glue layer position sensor; 14- The first release film rewinder;
  • 3-base film supply unit 31-base film unwinder; 32-protective film rewinder; 33-base film position sensor; 34-cutting machine;
  • the present invention provides a fuel cell proton exchange sealing membrane preparation system, as shown in Figures 1, 4 and 9, comprising: a base membrane supply unit 3 for supplying the proton exchange membrane and transporting it to the bonding unit 4; unit for supplying the sealant layer and transferring it to the bonding unit 4; the glue layer supply unit has a die-cutting machine for forming the central hollow part of the sealant layer; the glue layer supply unit includes the first glue layer supply unit 1 and the second adhesive layer supply unit 2 to provide a first sealant layer 8 for adhering to the upper surface 78 of the proton exchange membrane and a second sealant layer 9 for adhering to the lower surface 79 of the proton exchange membrane; A sealant layer 8 and a second sealant layer 9 are bonded to the upper surface 78 and the lower surface 79 of the proton exchange membrane 7 to form the proton exchange sealing membrane 6; The length is greater than that of the proton exchange membrane 7, so that after bonding, the sealant layer can seal the lateral edges of the proton exchange membrane 7 in the
  • the lateral joint of the adhesive layer; through the supply and bonding of the sealant layer and the proton exchange membrane, the sealing and protection of the proton exchange membrane can be simply and quickly completed, and the die-cut central hollow part of the sealant layer can be attached to the proton exchange membrane.
  • sealant layers are attached to the upper and lower surfaces of the proton exchange membrane to seal the proton exchange membrane and protect the proton exchange membrane, so that the proton exchange membrane is in use, such as moving, clamping
  • the proton exchange membrane will not be damaged at the edge; and the center of the sealant layer is hollowed out for the catalyst layer to be applied to the surface of the proton exchange membrane; from the use of the proton exchange membrane, its functional area is the area that is attached to the catalyst layer.
  • the prior art uses the entire proton exchange membrane, and the proton exchange membrane is used as a non-functional area to participate in subsequent sealing, which wastes the proton exchange membrane.
  • the adhesive layer where the first sealant layer and the second sealant layer are adhered to each other forms a lateral joint, which provides support, and has more adaptability of sealing materials.
  • the lateral joint is used as a non-functional area to participate in the subsequent sealing formation. 7-layer MEA, or directly spraying the catalyst to form 3-layer MEA, and laminating the gas diffusion layer to form 5-layer MEA, this lateral joint can be used as the seal of the proton exchange membrane; the final proton exchange sealing membrane preparation system ensures the prepared proton exchange membrane.
  • the sealing property of the exchange sealing membrane can be used as the first step in the continuous production of membrane electrodes to form a proton exchange sealing membrane to realize the sealing protection of the proton exchange membrane, in order to improve the safety of subsequent membrane electrode production and reduce the
  • the cost of use and the improvement of sealing performance provide a guarantee to improve the efficiency of the fuel cell; in addition, according to continuous production and habits, the opening and transportation direction of the coil is longitudinal, and the vertical transportation direction is transverse (ie its width).
  • the base film supply unit 3 has a base film unwinder 31, which unwinds the proton exchange membrane and then transports it to the bonding unit 4;
  • the first adhesive layer supply unit 1 has a first An adhesive layer unwinding machine 11 unwinds the first sealant layer, and then transports it to the adhesive unit 4;
  • the second adhesive layer supply unit 2 has a second adhesive layer unwinder 21, which unwinds the second sealant layer.
  • the first adhesive layer supply unit 1 has a first adhesive layer die-cutting machine 12, which is die-cut to form the first central hollow portion 83 of the first sealant layer, and the second adhesive layer
  • the supply unit 2 has a second adhesive layer die-cutting machine 22, which is die-cut to form a second central hollow portion 93 of the second sealant layer.
  • the adhesive layer supply unit includes an adhesive layer position sensor for acquiring the position information of the supplied sealant layer, including the first adhesive layer position sensor 13 and the second adhesive layer on the first adhesive layer supply unit 1
  • the second adhesive layer position sensor 23 on the layer supply unit 2 is used to control the supply speed of the adhesive layer supply unit according to the obtained position information, so that the center hollow parts of the first and second sealant layers after bonding are mutually Correspondingly; specifically, the position of the adhesive layer position sensor can be after the die-cutting machine to form the central hollow part, and can sense the edge of the central hollow part, and finally control according to the transmission distance and speed, so that when bonding unit 4, the first The first central hollow portion 83 of a sealant layer can correspond to the second central hollow portion 93 of the second sealant layer, so as to align the central hollow portion when cutting or using the proton exchange sealing film later, the catalytic layer corresponds to improve the The utilization rate of the proton exchange sealing membrane improves the efficiency of the fuel cell; of course, the first adhesive layer position sensor 13 on
  • the base membrane supply unit 3 has a cutter 34 to cut the proton exchange membrane in the longitudinal direction to form a proton exchange membrane sheet; the proton exchange membrane sheet is supplied to the bonding unit and the first seal The adhesive layer and the second sealant layer are bonded; after the bonding, the sealant layer can seal the longitudinal edge of the proton exchange membrane in the longitudinal direction, and the first sealant layer and the second sealant layer have mutual adhesion on the outside of the longitudinal edge.
  • a cutting machine 34 is provided on the base film supply unit 3, so that when the proton exchange membrane roll is transported to the front of the bonding unit 4, the cutting machine moves along the longitudinal direction to cut the proton exchange membrane roll to form the required Then, the proton exchange membrane is sealed in the bonding unit 4 to form a proton exchange sealing membrane. Since the sealant layer is still continuous at this time, the proton exchange sealing membrane can still be wound. The proton exchange sealing membrane is not formed; the purpose of cutting is to make the proton exchange membrane discontinuous, so that in one transportation, the width of the sealant layer can be controlled to form a transverse seal, and after cutting, the discontinuity is formed to form protons.
  • the longitudinal sealing of the exchange membrane will eventually form a proton exchange sealing membrane that completely seals the proton exchange membrane, which plays a role of completely protecting and supporting the proton exchange membrane;
  • the longitudinal joint of the adhesive layer between them is cut to form the required proton exchange sealing membrane.
  • the base film supply unit 3 includes a base film position sensor 33 for acquiring the position information of the supplied proton exchange sealing membrane; the adhesive layer supply unit includes a position sensor , to obtain the position information of the supplied sealant layer, including the first adhesive layer position sensor 13 on the first adhesive layer supply unit 1 and the second adhesive layer position sensor 23 on the second adhesive layer supply unit 2; according to The obtained position information controls the supply speed of the adhesive layer supply unit and the base film supply unit; so that the central hollow parts of the first and second sealant layers after bonding correspond to each other, and are formed in the center of the proton exchange sealing membrane Specifically, three position sensors, the base film position sensor 33, the first adhesive layer position sensor 13, and the second adhesive layer position sensor 23 obtain information to control the transmission speed, the first adhesive layer die-cutting machine 12, and the second adhesive layer.
  • the working speed of the die-cutting machine 22 and the cutting machine 34 is such that the first central hollow portion 83 of the first sealant layer and the second central hollow portion 93 of the second sealant layer correspond to each other, and are formed in the center of the proton exchange sealing membrane.
  • the size of the proton exchange sealing diaphragm is larger than the central hollow part, but smaller than the peripheral size of each unit of the sealant layer, which can form the lateral joint part of the glue layer and the longitudinal joint part of the glue layer, and can control the alignment of the bonding in real time to achieve high efficiency
  • the purpose of producing proton exchange sealing membranes is such that the first central hollow portion 83 of the first sealant layer and the second central hollow portion 93 of the second sealant layer correspond to each other, and are formed in the center of the proton exchange sealing membrane.
  • the base film supply unit 3 includes a base film unwinder 31 for supplying a proton exchange membrane with a protective film, and a protective film rewinder 32 for recycling the protective film, generally
  • the proton exchange membrane is supplied in rolls.
  • a protective film is often used to protect the proton exchange membrane, and the protective film is torn off during use.
  • the base film can be used.
  • the unwinder 31 is supplied with the proton exchange membrane of the protective film, and during transportation, the protective film is peeled off with the protective film rewinder 32 .
  • the sealant layer has a release film
  • the adhesive layer supply unit includes an adhesive layer unwinder for supplying the sealant layer with the release film for recycling the release film.
  • a release film rewinder for molding film after the sealant layer is formed by a die-cutting machine to form a central hollow, the release film is peeled off by a release film rewinder; specifically, the first adhesive layer supply unit 1 has a first adhesive layer
  • the unwinding machine 11 unwinds the first sealant layer with the release film, and then passes through the first adhesive layer die-cutting machine 12 to form the first central hollow portion 83 , and is then peeled off by the first release film rewinder 14
  • the release film is then transported to the bonding unit 4;
  • the second adhesive layer supply unit 2 has a second adhesive layer unwinder 21, which unwinds the second sealant layer with the release film, and then passes through the second adhesive layer
  • the die-cutting machine 22 forms the second central hollow portion 93 ,
  • a winding unit 5 is further included to wind the proton exchange sealing film bonded by the bonding unit.
  • an adhesion inspection sensor 43 is further included for inspecting the first central hollow portion of the first sealant layer of the proton exchange sealing film after adhesion by the adhesion unit 4 83 and the second central hollow portion 93 of the second sealant layer correspond to each other, and are formed in the center of the proton exchange sealing membrane.
  • the present invention also relates to a method for preparing a proton exchange sealing membrane for a fuel cell, as shown in FIG. 10 , comprising: S1, supplying the proton exchange membrane to the bonding unit; S2, after the sealant layer is die-cut to form a central hollow portion, supply to the bonding unit; the sealant layer includes a first sealant layer and a second sealant layer; S3, the die-cut first sealant layer and the second sealant layer are respectively bonded on the proton exchange membrane
  • the surface and the lower surface form a proton exchange sealing membrane; the length of the sealant layer in the lateral direction is greater than that of the proton exchange membrane, so that after bonding, the sealant layer can seal the lateral edges of the proton exchange membrane in the lateral direction, the first sealant
  • the layer and the second sealant layer have adhesive layer lateral joints bonded to each other outside the lateral edges.
  • the sealant layer can seal the longitudinal edges of the proton exchange membrane, and the first sealant layer and the second sealant layer have a longitudinal joint of the adhesive layers bonded to each other outside the longitudinal edges.
  • it also includes, S4, winding up the proton exchange sealing film bonded by the bonding unit.
  • the proton exchange membrane 7 has an upper surface 78 and a lower surface 79, and the proton exchange membrane 7 has an upper surface 78 and a lower surface 79.
  • the proton exchange membrane 7 is located in the middle; the first sealing glue layer 8 is located on the upper surface 78 of the proton exchange membrane 7, and has a first central hollow part 83, which is composed of the first sealing layer 81 and the first adhesive layer.
  • the first adhesive layer 82 faces the upper surface 78, so that the first sealant layer 8 is bonded to the upper surface 78;
  • the second sealant layer 9 is located under the lower surface 79 of the proton exchange membrane 7, and has a second central hollow portion 93, which consists of a second sealing layer 91 and a second adhesive layer 92, the second adhesive layer 92 faces the lower surface 79, so that the second sealing adhesive layer 9 is bonded to the lower surface 79;
  • the first sealant layer 8 , the outer dimension of the second sealant layer 9 is larger than that of the proton exchange membrane 7, including both the lateral dimension and the longitudinal dimension, and finally the lateral joint and the vertical joint of the sealant layer can be formed to completely seal the edge of the proton exchange membrane 7;
  • the proton exchange sealing membrane includes a plurality of continuous rolls 6A, 6B, 6C, 6D, etc.
  • each unit includes the proton exchange membrane and the bonding of the first sealant layer 8 and the second sealant layer 9 that seal its edges; as shown in Figure 6, the part when the first sealant layer 8 is not included can be clear It can be seen that the proton exchange membranes 7A, 7B, 7C, 7D of the respective units of the proton exchange sealing membrane, and the second sealant layer 9 is located on the lower surface of these proton exchange membranes, and the transverse joint 891 is shown, The longitudinal joint 892; the lateral joint 891 is the continuous two long sides near and far from the viewing angle in the view, while the longitudinal joint 892 is discontinuous, the space between each proton exchange membrane 7A, 7B, 7C, 7D , is the short side, it should be pointed out that the horizontal joint 891 and the vertical joint 892 need the participation of the first sealant layer 8 to be formed, and the first sealant layer 8 is hidden here only for a clearer explanation; It can be understood that, in use, it can be cut along the T direction as shown in Figure 5,
  • FIG. 2 and FIG. 3 as examples, another proton exchange sealing membrane is introduced, which does not use a cutting machine, so that only the transverse joint 891 is formed, but the longitudinal joint 892 is not formed. Therefore, for the longitudinal edge of the proton exchange membrane It is not completely sealed and can be selected and used according to actual needs, which can reduce the number of processes, and can also meet the sealing requirements at the lateral edge and meet the sealing requirements in a single direction; because in actual use, the user may only need to adjust the single edge of the proton exchange membrane.
  • the sealing can meet the requirements, and can also ensure the overall sealing, so this method is also a feasible solution; as shown in the cross-sectional view shown in Figure 2, the proton exchange sealing membrane includes a plurality of continuous unit, in which the proton exchange membrane is continuous, it can be clearly seen from the part of FIG. 3 that does not include the first sealant layer 8, the lower surface of the proton exchange membrane is the second sealant layer 9, which is continuous, and As shown in the figure, the transverse joint 891; when in use, it is cut along the T direction as shown in Figure 2, and finally each small unit is formed, as the proton exchange sealing membrane, as the basic unit of the membrane electrode, the longitudinal edge after cutting is not seal.
  • the sealing layer of the sealant layer generally has the function of anti-static, and the sealing layer can be PEN (polyethylene naphthalate) film, PET (polyethylene terephthalate) film, PI (polyimide) amine) film, etc.; because PEN film has good advantages in mechanical properties, high temperature resistance, gas barrier, environmental protection, hydrolysis resistance, chemical stability, heat resistance, ultraviolet resistance, and radiation resistance; the adhesion of the sealant layer
  • the layer is generally selected from a silicone pressure-sensitive adhesive, which does not require hot pressing.
  • the silicone pressure-sensitive adhesive is a solvent-free silicone pressure-sensitive adhesive
  • the preparation method is as follows: 100 parts by weight of active polydimethylsiloxane, 1-50 parts by weight of one end of which is acryloxy Siloxane compound and 10-100 parts by weight of reactive diluent are mixed and stirred evenly to obtain base gum; 0.01-15 parts by weight of cross-linking agent and 0.01-0.8 parts by weight of at least one of platinum catalyst and mix. The mixed glue was cured at 150° C.
  • the sealant layer can be directly used for the above-mentioned use, or a release film can be attached to the adhesive layer to facilitate subsequent processing, and the release film can be peeled off during use; and Initial tack (GB/T4852-2002), tackiness (GB/T4851-2014), peel strength (GB/T2792-2014), tackiness at high temperature, hydrolysis resistance, etc.
  • the proton exchange membrane composite sealing structure formed by the sealing film with this adhesive layer will not be used in fuel cells. Because the water produced by the fuel cell reaction causes the adhesive layer to fall off prematurely and fail, it has the characteristics of stable viscosity, high cohesion, high stickiness, good thermal shock performance, strong adsorption, good tearing and no glue residue, and good sealing performance. .

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Abstract

The present invention relates to a method and system for preparing a proton exchange sealing membrane of a fuel cell, comprising: a base membrane supply unit used for supplying and conveying a proton exchange membrane to a bonding unit; a glue layer supply unit used for supplying and conveying a sealing glue layer to the bonding unit, the glue layer supply unit being provided with a die-cutting machine to form a central hollow part of the sealing glue layer, the glue layer supply unit comprising a first glue layer supply unit and a second glue layer supply unit for providing a first sealing glue layer bonded to the upper surface of the proton exchange membrane and a second sealing glue layer bonded to the lower surface of the proton exchange membrane; and the bonding unit used for bonding the first sealing glue layer and the second sealing glue layer to the upper surface and lower surface of the proton exchange membrane to form a proton exchange sealing membrane. The length of the sealing glue layer in the transverse direction is greater than that of the proton exchange membrane, and after being bonded, the sealing glue layer seals transverse edges of the proton exchange membrane, such that the usage cost of the proton exchange membrane is reduced, and the sealing property of the proton exchange membrane and the safety of a membrane electrode are improved.

Description

一种燃料电池质子交换密封膜制备方法及系统A method and system for preparing a fuel cell proton exchange sealing membrane 技术领域technical field
本发明涉及燃料电池的质子交换膜领域,具体涉及一种燃料电池质子交换密封膜制备系统及方法。The invention relates to the field of proton exchange membranes of fuel cells, in particular to a system and method for preparing proton exchange sealing membranes of fuel cells.
背景技术Background technique
质子交换膜燃料电池(PEMFC)是一种把燃料所具有的化学能直接转换成电能的化学装置,用燃料和氧气作为原料,其能量转化效率高,且无噪音,无污染,可成为电汽车的动力源;膜电极是燃料电池的核心组件,是燃料电池动力的根本来源,其成本占据燃料电池电堆的70%,占据燃料电池动力系统的35%,膜电极的性能和耐久性直接决定着燃料电池电堆和系统的性能和耐久,而膜电极的核心是质子交换膜,其是一种隔离电子但可传导氢质子的固态聚合物膜,具有出色的质子传导能力、化学稳定性和机械性能;在连续化生产工艺中,一般对质子交换膜表面涂覆催化剂、气体扩散层后,由密封材料完成质子交换膜四周的密封形成膜电极,密封后只有质子交换膜未密封的表面中心区域作为膜电极的活性区域,这样往往造成质子交换膜的浪费;同时质子交换膜四周区域在生产中的运输也会损伤,而对于质子交换膜的保护和预密封往往被忽视,且其在工业生产中如何批量连续化形成质子交换膜的保护和密封以成为亟需改进的问题。Proton exchange membrane fuel cell (PEMFC) is a chemical device that directly converts the chemical energy of fuel into electrical energy. It uses fuel and oxygen as raw materials. It has high energy conversion efficiency, no noise, and no pollution. It can become an electric vehicle. The membrane electrode is the core component of the fuel cell and the fundamental source of power for the fuel cell. Its cost accounts for 70% of the fuel cell stack and 35% of the fuel cell power system. The performance and durability of the membrane electrode are directly determined. The core of the membrane electrode is the proton exchange membrane, which is a solid polymer membrane that isolates electrons but can conduct hydrogen protons. It has excellent proton conductivity, chemical stability and Mechanical properties: In the continuous production process, generally after the catalyst and gas diffusion layer are coated on the surface of the proton exchange membrane, the sealing material is used to seal around the proton exchange membrane to form a membrane electrode. After sealing, only the unsealed surface center of the proton exchange membrane The area is used as the active area of the membrane electrode, which often results in waste of the proton exchange membrane; at the same time, the transportation of the surrounding area of the proton exchange membrane during production will also be damaged, and the protection and pre-sealing of the proton exchange membrane are often neglected. How to continuously form the protection and sealing of proton exchange membranes in production has become a problem that needs to be improved.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足之处,本发明的目的在于提供一种燃料电池质子交换密封膜制备系统及方法。In view of the deficiencies of the prior art, the purpose of the present invention is to provide a system and method for preparing a fuel cell proton exchange sealing membrane.
本发明的技术方案概述如下:The technical scheme of the present invention is summarized as follows:
本发明提供一种燃料电池质子交换密封膜制备系统,包括:The present invention provides a fuel cell proton exchange sealing membrane preparation system, comprising:
基膜供应单元,用于供应质子交换膜,并传输至粘合单元;A base membrane supply unit for supplying the proton exchange membrane and transporting it to the bonding unit;
胶层供应单元,用于供应密封胶层,并传输至粘合单元;所述胶层供应单元具有模切机,以用于形成密封胶层的中心镂空部;所述胶层供应单元包括第一胶层供应单元和第二胶层供应单元,以提供粘合质子交换膜上表面的第一密封胶层和粘合质子交换膜下表面的 第二密封胶层;The adhesive layer supply unit is used to supply the sealant layer and transmit it to the adhesive unit; the adhesive layer supply unit has a die-cutting machine for forming the central hollow part of the sealant layer; the adhesive layer supply unit includes a first an adhesive layer supply unit and a second adhesive layer supply unit to provide a first sealant layer for adhering to the upper surface of the proton exchange membrane and a second sealant layer for adhering to the lower surface of the proton exchange membrane;
粘合单元,将所述第一密封胶层和第二密封胶层粘合至质子交换膜的上表面和下表面,形成质子交换密封膜;a bonding unit, which bonds the first sealant layer and the second sealant layer to the upper surface and the lower surface of the proton exchange membrane to form a proton exchange sealing membrane;
所述密封胶层在横向上的长度大于质子交换膜,以使得粘合后,密封胶层能够密封所述质子交换膜横向上的横向边缘,第一密封胶层和第二密封胶层具有在横向边缘外侧相互粘合的胶层横向结合部。The length of the sealant layer in the lateral direction is greater than that of the proton exchange membrane, so that after bonding, the sealant layer can seal the lateral edges of the proton exchange membrane in the lateral direction, and the first sealant layer and the second sealant layer have The lateral joint of the adhesive layer bonded to each other on the outside of the lateral edge.
优选的,所述胶层供应单元包括胶层位置传感器,以用于获取供应的密封胶层的位置信息,包括第一胶层供应单元上的第一胶层位置传感器和第二胶层供应单元上的第二胶层位置传感器,以根据获取的位置信息控制胶层供应单元的供应速度,使得粘合后的第一密封胶层和第二密封胶层的中心镂空部相互对应。Preferably, the adhesive layer supply unit includes an adhesive layer position sensor for acquiring the position information of the supplied sealant layer, including a first adhesive layer position sensor on the first adhesive layer supply unit and a second adhesive layer supply unit The second glue layer position sensor on the upper part is used to control the supply speed of the glue layer supply unit according to the obtained position information, so that the central hollow parts of the first and second sealant layers after bonding correspond to each other.
优选的,所述基膜供应单元具有切割机,以在纵向上切割质子交换膜,形成质子交换膜片;所述质子交换膜片供应至粘合单元与第一密封胶层和第二密封胶层粘合;粘合后,密封胶层能够密封所述质子交换膜片纵向上的纵向边缘,第一密封胶层和第二密封胶层具有在纵向边缘外侧相互粘合的胶层纵向结合部。Preferably, the base membrane supply unit has a cutter to cut the proton exchange membrane in a longitudinal direction to form a proton exchange membrane sheet; the proton exchange membrane sheet is supplied to the bonding unit and the first sealant layer and the second sealant layer bonding; after bonding, the sealant layer can seal the longitudinal edge of the proton exchange membrane in the longitudinal direction, and the first sealant layer and the second sealant layer have a longitudinal joint of the adhesive layers bonded to each other on the outside of the longitudinal edge .
优选的,所述基膜供应单元包括基膜位置传感器,以用于获取供应的质子交换密封膜片的位置信息;所述胶层供应单元包括位置传感器,以用于获取供应的密封胶层的位置信息,包括第一胶层供应单元上的第一胶层位置传感器和第二胶层供应单元上的第二胶层位置传感器;根据获取的位置信息控制胶层供应单元、基膜供应单元的供应速度;使得粘合后的第一密封胶层和第二密封胶层的中心镂空部相互对应,并形成于质子交换密封膜片中心。Preferably, the base film supply unit includes a base film position sensor for obtaining the position information of the supplied proton exchange sealing membrane; the adhesive layer supply unit includes a position sensor for obtaining the position information of the supplied sealant layer. Position information, including the first adhesive layer position sensor on the first adhesive layer supply unit and the second adhesive layer position sensor on the second adhesive layer supply unit; control the adhesive layer supply unit and the base film supply unit according to the acquired position information Supply speed; make the central hollow parts of the bonded first sealant layer and the second sealant layer correspond to each other, and are formed in the center of the proton exchange sealing membrane.
优选的,所述基膜供应单元包括以供应具有保护膜的质子交换膜的基膜退绕机,以及用于回收保护膜的保护膜复卷机。Preferably, the base film supply unit includes a base film unwinder for supplying the proton exchange membrane with the protective film, and a protective film rewinder for recycling the protective film.
优选的,所述密封胶层具有离型膜,所述胶层供应单元包括供应带有离型膜的密封胶层的胶层退绕机,用于回收离型膜的离型膜复卷机;密封胶层经过模切机形成中心镂空部后,经离型膜复卷机剥离离型膜。Preferably, the sealant layer has a release film, and the adhesive layer supply unit includes an adhesive layer unwinder for supplying the sealant layer with the release film, and a release film rewinder for recycling the release film ; After the sealant layer is formed by a die-cutting machine to form a central hollow part, the release film is peeled off by a release film rewinder.
优选的,还包括收卷单元,将经过粘合单元粘合后的质子交换密封膜收卷。Preferably, a winding unit is also included for winding the proton exchange sealing membrane bonded by the bonding unit.
本发明还涉及一种燃料电池质子交换密封膜制备方法,包括:The invention also relates to a method for preparing a fuel cell proton exchange sealing membrane, comprising:
供应质子交换膜至粘合单元;supplying the proton exchange membrane to the bonding unit;
密封胶层经过模切,以形成中心镂空部后,供应至粘合单元;所述密封胶层包括第一 密封胶层和第二密封胶层;After the sealant layer is die-cut to form the central hollow portion, it is supplied to the bonding unit; the sealant layer includes a first sealant layer and a second sealant layer;
将经过模切后的第一密封胶层和第二密封胶层分别粘合于质子交换膜的上表面和下表面,形成质子交换密封膜;Adhering the die-cut first sealant layer and the second sealant layer to the upper surface and the lower surface of the proton exchange membrane respectively to form a proton exchange sealing membrane;
所述密封胶层在横向上的长度大于质子交换膜,以使得粘合后,密封胶层能够密封所述质子交换膜横向上的横向边缘,第一密封胶层和第二密封胶层具有在横向边缘外侧相互粘合的胶层横向结合部。The length of the sealant layer in the lateral direction is greater than that of the proton exchange membrane, so that after bonding, the sealant layer can seal the lateral edges of the proton exchange membrane in the lateral direction, and the first sealant layer and the second sealant layer have The lateral joint of the adhesive layer bonded to each other on the outside of the lateral edge.
优选的,还包括,质子交换膜经切割机,在纵向上切割质子交换膜,形成质子交换膜片,之后供应至粘合单元;粘合后,密封胶层能够密封所述质子交换膜片纵向上的纵向边缘,第一密封胶层和第二密封胶层具有在纵向边缘外侧相互粘合的胶层纵向结合部。Preferably, it also includes that the proton exchange membrane is cut in the longitudinal direction by a cutting machine to form a proton exchange membrane sheet, and then supplied to the bonding unit; after bonding, the sealant layer can seal the proton exchange membrane sheet longitudinally On the longitudinal edge of the upper longitudinal edge, the first sealant layer and the second sealant layer have a longitudinal joint portion of the adhesive layers bonded to each other on the outer side of the longitudinal edge.
优选的,还包括将经过粘合单元粘合后的质子交换密封膜收卷。Preferably, it also includes winding up the proton exchange sealing membrane bonded by the bonding unit.
相比现有技术,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
本发明提供的一种燃料电池质子交换密封膜制备系统,通过密封胶层、质子交换膜的供应贴合,简单快速的完成对质子交换膜的密封和保护,对密封胶层的模切中心镂空部、与质子交换膜的贴合连续进行,可以实现快速的连续化生产,提高效率;另外在质子交换膜的上下表面贴合密封胶层,以密封质子交换膜,保护质子交换膜,使得质子交换膜在使用中,例如移动、夹取边缘时不会损伤质子交换膜;并在密封胶层中心镂空,用于催化剂层涂覆到质子交换膜表面;从质子交换膜的使用上可知,其功能区域就是与催化剂层贴合的这个区域,现有技术将整个质子交换膜使用,而造成质子交换膜作为非功能区域参与后续密封,浪费质子交换膜,本发明的密封胶层在连续生产中的横向上尺寸大于质子交换膜,横向边缘外侧第一密封胶层和第二密封胶层相互粘合的胶层形成横向结合部,提供了支撑,且其具有更多密封材料的适应性,以横向结合部作为非功能区域参与后续密封形成7层MEA,或是直接喷涂催化剂形成3层MEA、贴合气体扩散层形成5层MEA,都可使用此横向结合部作为质子交换膜的密封;最终质子交换密封膜制备系统保证了制备的质子交换密封膜的密封性,在膜电极的连续化生产中可作为第一级步骤形成质子交换密封膜,实现对质子交换膜的密封保护,为提高后续膜电极生产的安全、降低质子交换膜的使用成本、提高密封性提供了保障,达到提高燃料电池效率的目的;相应的,上述系统所采用的质子交换密封膜制备方法也具有同样有益效果。The invention provides a system for preparing a fuel cell proton exchange sealing membrane, which simply and quickly completes the sealing and protection of the proton exchange membrane through the supply and bonding of the sealant layer and the proton exchange membrane, and the die-cutting center of the sealant layer is hollowed out. It can realize rapid continuous production and improve efficiency; in addition, a sealant layer is attached to the upper and lower surfaces of the proton exchange membrane to seal the proton exchange membrane, protect the proton exchange membrane, and make the proton exchange membrane. The exchange membrane will not damage the proton exchange membrane during use, for example, when moving and gripping the edge; it is hollowed out in the center of the sealant layer for coating the catalyst layer on the surface of the proton exchange membrane; it can be seen from the use of the proton exchange membrane that its The functional area is the area that is attached to the catalyst layer. In the prior art, the entire proton exchange membrane is used, and the proton exchange membrane is used as a non-functional area to participate in subsequent sealing, which wastes the proton exchange membrane. The sealant layer of the present invention is used in continuous production. The lateral dimension is larger than that of the proton exchange membrane, and the adhesive layer of the first sealant layer and the second sealant layer on the outside of the lateral edge forms a lateral joint to provide support, and it has more adaptability of sealing materials to The lateral joint can be used as a non-functional area to participate in subsequent sealing to form a 7-layer MEA, or directly spray a catalyst to form a 3-layer MEA, and attach a gas diffusion layer to form a 5-layer MEA. This lateral joint can be used as a seal for the proton exchange membrane; The proton exchange sealing membrane preparation system ensures the tightness of the prepared proton exchange sealing membrane. It can be used as the first step in the continuous production of membrane electrodes to form a proton exchange sealing membrane to realize the sealing protection of the proton exchange membrane. In order to improve the follow-up The safety of membrane electrode production, the reduction of the use cost of the proton exchange membrane, and the improvement of sealing performance provide guarantees to achieve the purpose of improving the efficiency of the fuel cell. Correspondingly, the preparation method of the proton exchange sealing membrane used in the above system also has the same beneficial effect.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,并可依照说明书的内容予以实施,以下以本发明的较佳实施例并配合附图详细说明如后。本发 明的具体实施方式由以下实施例及其附图详细给出。The above description is only an overview of the technical solution of the present invention. In order to understand the technical means of the present invention more clearly, and implement it according to the content of the description, the preferred embodiments of the present invention are described in detail below with the accompanying drawings. Specific embodiments of the present invention are given in detail by the following examples and the accompanying drawings.
附图说明Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:
图1为本发明的质子交换密封膜制备系统流程示意图;Fig. 1 is the schematic flow chart of the proton exchange sealing membrane preparation system of the present invention;
图2为本发明的具有连续质子交换膜的质子交换密封膜沿纵向界面剖视结构示意图;2 is a schematic structural diagram of a proton exchange sealing membrane with a continuous proton exchange membrane of the present invention taken along a longitudinal interface;
图3为本发明的具有连续质子交换膜的质子交换密封膜(不包括第一密封胶层)结构示意图;3 is a schematic structural diagram of a proton exchange sealing membrane (excluding the first sealant layer) with a continuous proton exchange membrane of the present invention;
图4为本发明的质子交换密封膜爆炸结构示意图;Fig. 4 is the proton exchange sealing membrane explosion structure schematic diagram of the present invention;
图5为本发明的具有质子交换膜片的质子交换密封膜沿纵向界面剖视结构示意图;5 is a schematic structural diagram of a proton exchange sealing membrane with a proton exchange membrane of the present invention taken along a longitudinal interface;
图6为本发明的具有质子交换膜片的质子交换密封膜(不包括第一密封胶层)结构示意图;6 is a schematic structural diagram of a proton exchange sealing membrane (excluding the first sealant layer) with a proton exchange membrane of the present invention;
图7为本发明的质子交换密封膜制备方法流程示意图;Fig. 7 is the schematic flow chart of the preparation method of proton exchange sealing membrane of the present invention;
图8为本发明的质子交换密封膜制备方法另一流程示意图;8 is another schematic flow chart of the preparation method of the proton exchange sealing membrane of the present invention;
图9为本发明的燃料电池质子交换密封膜制备系统示意图。FIG. 9 is a schematic diagram of the preparation system of the fuel cell proton exchange sealing membrane of the present invention.
附图标记说明:Description of reference numbers:
1-第一胶层供应单元;11-第一胶层退绕机;12-第一胶层模切机;13-第一胶层位置传感器;14-第一离型膜复卷机;1- The first glue layer supply unit; 11- The first glue layer unwinding machine; 12- The first glue layer die-cutting machine; 13- The first glue layer position sensor; 14- The first release film rewinder;
2-第二胶层供应单元;21-第二胶层退绕机;22-第二胶层模切机;23-第二胶层位置传感器;24-第二离型膜复卷机;2- The second glue layer supply unit; 21- The second glue layer unwinding machine; 22- The second glue layer die-cutting machine; 23- The second glue layer position sensor; 24- The second release film rewinder;
3-基膜供应单元;31-基膜退绕机;32-保护膜复卷机;33-基膜位置传感器;34-切割机;3-base film supply unit; 31-base film unwinder; 32-protective film rewinder; 33-base film position sensor; 34-cutting machine;
4-粘合单元;41-第一粘合辊;42-第二粘合辊;43-粘合检验传感器;4-bonding unit; 41-first bonding roll; 42-second bonding roll; 43-bonding inspection sensor;
5-收卷单元;5-winding unit;
6-质子交换密封膜;6-Proton exchange sealing membrane;
7-质子交换膜;73-质子交换膜边缘;78-上表面;79-下表面;7-proton exchange membrane; 73-edge of proton exchange membrane; 78-upper surface; 79-lower surface;
8-第一密封胶层;81-第一密封层;82-第一胶黏层;83-第一中心镂空部;8-first sealant layer; 81-first sealant layer; 82-first adhesive layer; 83-first center hollow part;
9-第二密封胶层;91-第二密封层;92-第二胶黏层;93-第二中心镂空部;9-Second sealant layer; 91-Second sealant layer; 92-Second adhesive layer; 93-Second center hollow part;
891-横向结合部;892-纵向结合部。891-transverse joint; 892-longitudinal joint.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的详细说明,本发明的前述和其它目的、特征、方面和优点将变得更加明显,以令本领域技术人员参照说明书文字能够据以实施。在附图中,为清晰起见,可对形状和尺寸进行放大,并将在所有图中使用相同的附图标记来指示相同或相似的部件。在下列描述中,诸如中心、厚度、高度、长度、前部、背部、后部、左边、右边、顶部、底部、上部、下部等用词为基于附图所示的方位或位置关系。特别地,“高度”相当于从顶部到底部的尺寸,“宽度”相当于从左边到右边的尺寸,“深度”相当于从前到后的尺寸。这些相对术语是为了说明方便起见并且通常并不旨在需要具体取向。涉及附接、联接等的术语(例如,“连接”和“附接”)是指这些结构通过中间结构彼此直接或间接固定或附接的关系、以及可动或刚性附接或关系,除非以其他方式明确地说明。The present invention will be further described in detail below in conjunction with the accompanying drawings, and the foregoing and other objects, features, aspects and advantages of the present invention will become more apparent, so that those skilled in the art can implement them with reference to the description. In the drawings, the shapes and dimensions may be exaggerated for clarity, and the same reference numerals will be used throughout the drawings to refer to the same or like parts. In the following description, terms such as center, thickness, height, length, front, back, rear, left, right, top, bottom, upper, lower, etc. are based on the orientation or positional relationship shown in the drawings. In particular, "height" corresponds to the size from top to bottom, "width" corresponds to the size from left to right, and "depth" corresponds to the size from front to back. These relative terms are for convenience of description and are generally not intended to require a specific orientation. Terms referring to attachment, coupling, etc. (eg, "connected" and "attached") refer to the fixed or attached relationship, as well as the movable or rigid attachment or relationship of these structures to each other, directly or indirectly, through intervening structures, unless The other way is explicitly stated.
接下来,结合附图以及具体实施方式,对本发明做进一步描述,需要说明的是,在不相冲突的前提下,以下描述的各实施例之间或各技术特征之间可以任意组合形成新的实施例。应当理解,本文所使用的诸如“具有”、“包含”以及“包括”术语并不配出一个或多个其它元件或其组合的存在或添加。Next, the present invention will be further described with reference to the accompanying drawings and specific embodiments. It should be noted that, on the premise of no conflict, the embodiments or technical features described below can be combined arbitrarily to form new implementations. example. It should be understood that terms such as "having", "comprising" and "including" as used herein do not assign the presence or addition of one or more other elements or combinations thereof.
本发明提供一种燃料电池质子交换密封膜制备系统,如图1、4、9所示,包括:基膜供应单元3,用于供应质子交换膜,并传输至粘合单元4;胶层供应单元,用于供应密封胶层,并传输至粘合单元4;胶层供应单元具有模切机,以用于形成密封胶层的中心镂空部;胶层供应单元包括第一胶层供应单元1和第二胶层供应单元2,以提供粘合质子交换膜上表面78的第一密封胶层8和粘合质子交换膜下表面79的第二密封胶层9;粘合单元4,将第一密封胶层8和第二密封胶层9粘合至质子交换膜7的上表面78和下表面79,形成质子交换密封膜6;如图2、3所示,密封胶层在横向上的长度大于质子交换膜7,以使得粘合后,密封胶层能够密封质子交换膜7横向上的横向边缘,第一密封胶层8和第二密封胶层9具有在横向边缘外侧相互粘合的胶层横向结合部;通过密封胶层、质子交换膜的供应贴合,简单快速的完成对质子交换膜的密封和保护,对密封胶层的模切中心镂空部、与质子交换膜的贴合连续进行,快速的连续化生产,提高效率;另外在质子交换膜的上下表面贴合密封胶层,以密封质子交换膜,保护质子交换膜,使得质子交换膜在使用中,例如移动、夹取边缘时不会损伤质子交换膜;并在密封胶层中心镂空,用于催化剂层涂覆到 质子交换膜表面;从质子交换膜的使用上可知,其功能区域就是与催化剂层贴合的这个区域,现有技术将整个质子交换膜使用,而造成质子交换膜作为非功能区域参与后续密封,浪费质子交换膜,本发明的密封胶层在连续生产中的横向上尺寸大于质子交换膜,横向边缘外侧第一密封胶层和第二密封胶层相互粘合的胶层形成横向结合部,提供了支撑,且其具有更多密封材料的适应性,以横向结合部作为非功能区域参与后续密封形成7层MEA,或是直接喷涂催化剂形成3层MEA、贴合气体扩散层形成5层MEA,都可使用此横向结合部作为质子交换膜的密封;最终质子交换密封膜制备系统保证了制备的质子交换密封膜的密封性,在膜电极的连续化生产中可作为第一级步骤形成质子交换密封膜,实现对质子交换膜的密封保护,为提高后续膜电极生产的安全、降低质子交换膜的使用成本、提高密封性提供了保障,达到提高燃料电池效率的目的;另外,根据连续化生产以及习惯,卷材的打开运输方向为纵向,垂直运输方向为横向(即其宽度)。The present invention provides a fuel cell proton exchange sealing membrane preparation system, as shown in Figures 1, 4 and 9, comprising: a base membrane supply unit 3 for supplying the proton exchange membrane and transporting it to the bonding unit 4; unit for supplying the sealant layer and transferring it to the bonding unit 4; the glue layer supply unit has a die-cutting machine for forming the central hollow part of the sealant layer; the glue layer supply unit includes the first glue layer supply unit 1 and the second adhesive layer supply unit 2 to provide a first sealant layer 8 for adhering to the upper surface 78 of the proton exchange membrane and a second sealant layer 9 for adhering to the lower surface 79 of the proton exchange membrane; A sealant layer 8 and a second sealant layer 9 are bonded to the upper surface 78 and the lower surface 79 of the proton exchange membrane 7 to form the proton exchange sealing membrane 6; The length is greater than that of the proton exchange membrane 7, so that after bonding, the sealant layer can seal the lateral edges of the proton exchange membrane 7 in the lateral direction. The lateral joint of the adhesive layer; through the supply and bonding of the sealant layer and the proton exchange membrane, the sealing and protection of the proton exchange membrane can be simply and quickly completed, and the die-cut central hollow part of the sealant layer can be attached to the proton exchange membrane. Continuous operation, rapid continuous production, improve efficiency; in addition, sealant layers are attached to the upper and lower surfaces of the proton exchange membrane to seal the proton exchange membrane and protect the proton exchange membrane, so that the proton exchange membrane is in use, such as moving, clamping The proton exchange membrane will not be damaged at the edge; and the center of the sealant layer is hollowed out for the catalyst layer to be applied to the surface of the proton exchange membrane; from the use of the proton exchange membrane, its functional area is the area that is attached to the catalyst layer. , the prior art uses the entire proton exchange membrane, and the proton exchange membrane is used as a non-functional area to participate in subsequent sealing, which wastes the proton exchange membrane. The adhesive layer where the first sealant layer and the second sealant layer are adhered to each other forms a lateral joint, which provides support, and has more adaptability of sealing materials. The lateral joint is used as a non-functional area to participate in the subsequent sealing formation. 7-layer MEA, or directly spraying the catalyst to form 3-layer MEA, and laminating the gas diffusion layer to form 5-layer MEA, this lateral joint can be used as the seal of the proton exchange membrane; the final proton exchange sealing membrane preparation system ensures the prepared proton exchange membrane. The sealing property of the exchange sealing membrane can be used as the first step in the continuous production of membrane electrodes to form a proton exchange sealing membrane to realize the sealing protection of the proton exchange membrane, in order to improve the safety of subsequent membrane electrode production and reduce the The cost of use and the improvement of sealing performance provide a guarantee to improve the efficiency of the fuel cell; in addition, according to continuous production and habits, the opening and transportation direction of the coil is longitudinal, and the vertical transportation direction is transverse (ie its width).
具体的,如图1、9所示,在基膜供应单元3具有基膜退绕机31,将质子交换膜退绕出,之后运输至粘合单元4;第一胶层供应单元1具有第一胶层退绕机11,将第一密封胶层退绕出,之后运输至粘合单元4;第二胶层供应单元2具有第二胶层退绕机21,将第二密封胶层退绕出,之后运输至粘合单元4;其中,第一胶层供应单元1具有第一胶层模切机12,模切形成第一密封胶层的第一中心镂空部83,第二胶层供应单元2具有第二胶层模切机22,模切形成第二密封胶层的第二中心镂空部93,之后,如图所示的,第一密封胶层位于质子交换膜上表面,第二密封胶层位于质子交换膜下表面,粘合单元4具有第一粘合辊41和第二粘合辊42,压辊配合形成质子交换密封膜。Specifically, as shown in FIGS. 1 and 9 , the base film supply unit 3 has a base film unwinder 31, which unwinds the proton exchange membrane and then transports it to the bonding unit 4; the first adhesive layer supply unit 1 has a first An adhesive layer unwinding machine 11 unwinds the first sealant layer, and then transports it to the adhesive unit 4; the second adhesive layer supply unit 2 has a second adhesive layer unwinder 21, which unwinds the second sealant layer. The first adhesive layer supply unit 1 has a first adhesive layer die-cutting machine 12, which is die-cut to form the first central hollow portion 83 of the first sealant layer, and the second adhesive layer The supply unit 2 has a second adhesive layer die-cutting machine 22, which is die-cut to form a second central hollow portion 93 of the second sealant layer. After that, as shown in the figure, the first sealant layer is located on the upper surface of the proton exchange membrane, and the The second sealant layer is located on the lower surface of the proton exchange membrane, the bonding unit 4 has a first bonding roller 41 and a second bonding roller 42, and the pressing rollers cooperate to form the proton exchange sealing film.
在一些实施例中,胶层供应单元包括胶层位置传感器,以用于获取供应的密封胶层的位置信息,包括第一胶层供应单元1上的第一胶层位置传感器13和第二胶层供应单元2上的第二胶层位置传感器23,以根据获取的位置信息控制胶层供应单元的供应速度,使得粘合后的第一密封胶层和第二密封胶层的中心镂空部相互对应;具体的,胶层位置传感器位置可以是在模切机模切形成中心镂空部之后,可以是感应中心镂空部的边缘,最后根据传输距离、速度控制,使得在粘合单元4时,第一密封胶层的第一中心镂空部83和第二密封胶层的第二中心镂空部93能对应,以在之后的切割或使用此质子交换密封膜时对齐中心镂空部,催化层对应,提高质子交换密封膜利用率,提高燃料电池效率;当然可以将第一胶层供应单元1上的第一胶层位置传感器13和第二胶层供应单元2上的第二胶层位置传感器23设置在模切机前,这样控制速度时候还可以通过控制模切机的工作速度等 达到第一密封胶层的第一中心镂空部83和第二密封胶层的第二中心镂空部93能对应的目的;具体的,在发现第一胶层位置传感器13和第二胶层位置传感器23获取的位置信息存在差异,此时需要根据差异情况及时调整传输速度,平衡位置关系。In some embodiments, the adhesive layer supply unit includes an adhesive layer position sensor for acquiring the position information of the supplied sealant layer, including the first adhesive layer position sensor 13 and the second adhesive layer on the first adhesive layer supply unit 1 The second adhesive layer position sensor 23 on the layer supply unit 2 is used to control the supply speed of the adhesive layer supply unit according to the obtained position information, so that the center hollow parts of the first and second sealant layers after bonding are mutually Correspondingly; specifically, the position of the adhesive layer position sensor can be after the die-cutting machine to form the central hollow part, and can sense the edge of the central hollow part, and finally control according to the transmission distance and speed, so that when bonding unit 4, the first The first central hollow portion 83 of a sealant layer can correspond to the second central hollow portion 93 of the second sealant layer, so as to align the central hollow portion when cutting or using the proton exchange sealing film later, the catalytic layer corresponds to improve the The utilization rate of the proton exchange sealing membrane improves the efficiency of the fuel cell; of course, the first adhesive layer position sensor 13 on the first adhesive layer supply unit 1 and the second adhesive layer position sensor 23 on the second adhesive layer supply unit 2 can be set in Before the die-cutting machine, in this way, the working speed of the die-cutting machine can be controlled to achieve the corresponding purpose of the first central hollow portion 83 of the first sealant layer and the second central hollow portion 93 of the second sealant layer. Specifically, when it is found that the position information obtained by the first adhesive layer position sensor 13 and the second adhesive layer position sensor 23 is different, it is necessary to adjust the transmission speed in time according to the difference to balance the positional relationship.
在一些实施例中,如图1所示,基膜供应单元3具有切割机34,以在纵向上切割质子交换膜,形成质子交换膜片;质子交换膜片供应至粘合单元与第一密封胶层和第二密封胶层粘合;粘合后,密封胶层能够密封所述质子交换膜片纵向上的纵向边缘,第一密封胶层和第二密封胶层具有在纵向边缘外侧相互粘合的胶层纵向结合部;在基膜供应单元3上设置切割机34,使得运输质子交换膜卷材到粘合单元4前时,切割机沿纵向运动切割质子交换膜卷材,形成所需要的质子交换膜片,之后在粘合单元4对质子交换膜片进行胶层密封,形成质子交换密封膜,由于此时的密封胶层仍然为连续的,所以依旧是质子交换密封膜可卷绕的卷材,并未形成质子交换密封膜片;切割的目的是使得质子交换膜不连续,使得在一次运输中,能通过密封胶层的宽度控制形成横向密封,通过切割后不连续,形成质子交换膜片的纵向密封,最终形成一个完全密封质子交换膜片的质子交换密封膜,起到完全保护和支撑质子交换膜片的作用;之后可以卷绕备用,或是可以沿各个质子交换膜片间的胶层纵向结合部切割,形成所需要使用的质子交换密封膜片。In some embodiments, as shown in FIG. 1 , the base membrane supply unit 3 has a cutter 34 to cut the proton exchange membrane in the longitudinal direction to form a proton exchange membrane sheet; the proton exchange membrane sheet is supplied to the bonding unit and the first seal The adhesive layer and the second sealant layer are bonded; after the bonding, the sealant layer can seal the longitudinal edge of the proton exchange membrane in the longitudinal direction, and the first sealant layer and the second sealant layer have mutual adhesion on the outside of the longitudinal edge. A cutting machine 34 is provided on the base film supply unit 3, so that when the proton exchange membrane roll is transported to the front of the bonding unit 4, the cutting machine moves along the longitudinal direction to cut the proton exchange membrane roll to form the required Then, the proton exchange membrane is sealed in the bonding unit 4 to form a proton exchange sealing membrane. Since the sealant layer is still continuous at this time, the proton exchange sealing membrane can still be wound. The proton exchange sealing membrane is not formed; the purpose of cutting is to make the proton exchange membrane discontinuous, so that in one transportation, the width of the sealant layer can be controlled to form a transverse seal, and after cutting, the discontinuity is formed to form protons. The longitudinal sealing of the exchange membrane will eventually form a proton exchange sealing membrane that completely seals the proton exchange membrane, which plays a role of completely protecting and supporting the proton exchange membrane; The longitudinal joint of the adhesive layer between them is cut to form the required proton exchange sealing membrane.
在一些实施例中,如图1、4、9所示,基膜供应单元3包括基膜位置传感器33,以用于获取供应的质子交换密封膜片的位置信息;胶层供应单元包括位置传感器,以用于获取供应的密封胶层的位置信息,包括第一胶层供应单元1上的第一胶层位置传感器13和第二胶层供应单元2上的第二胶层位置传感器23;根据获取的位置信息控制胶层供应单元、基膜供应单元的供应速度;使得粘合后的第一密封胶层和第二密封胶层的中心镂空部相互对应,并形成于质子交换密封膜片中心;具体的,三个位置传感器,基膜位置传感器33、第一胶层位置传感器13、第二胶层位置传感器23获取信息,控制传输速度、第一胶层模切机12、第二胶层模切机22、切割机34的工作速度,达到第一密封胶层的第一中心镂空部83和第二密封胶层的第二中心镂空部93相互对应,并形成于质子交换密封膜片中心,这样质子交换密封膜片的尺寸大于中心镂空部,而小于密封胶层各个单元的外围尺寸,可以形成胶层横向结合部和胶层纵向结合部,并能实时控制粘合的对齐,达到高效生产质子交换密封膜的目的。In some embodiments, as shown in FIGS. 1 , 4 and 9 , the base film supply unit 3 includes a base film position sensor 33 for acquiring the position information of the supplied proton exchange sealing membrane; the adhesive layer supply unit includes a position sensor , to obtain the position information of the supplied sealant layer, including the first adhesive layer position sensor 13 on the first adhesive layer supply unit 1 and the second adhesive layer position sensor 23 on the second adhesive layer supply unit 2; according to The obtained position information controls the supply speed of the adhesive layer supply unit and the base film supply unit; so that the central hollow parts of the first and second sealant layers after bonding correspond to each other, and are formed in the center of the proton exchange sealing membrane Specifically, three position sensors, the base film position sensor 33, the first adhesive layer position sensor 13, and the second adhesive layer position sensor 23 obtain information to control the transmission speed, the first adhesive layer die-cutting machine 12, and the second adhesive layer. The working speed of the die-cutting machine 22 and the cutting machine 34 is such that the first central hollow portion 83 of the first sealant layer and the second central hollow portion 93 of the second sealant layer correspond to each other, and are formed in the center of the proton exchange sealing membrane. In this way, the size of the proton exchange sealing diaphragm is larger than the central hollow part, but smaller than the peripheral size of each unit of the sealant layer, which can form the lateral joint part of the glue layer and the longitudinal joint part of the glue layer, and can control the alignment of the bonding in real time to achieve high efficiency The purpose of producing proton exchange sealing membranes.
在一些实施例中,如图1所示,基膜供应单元3包括以供应具有保护膜的质子交换膜的基膜退绕机31,以及用于回收保护膜的保护膜复卷机32,一般情况下,质子交换膜成 卷供应,商业上也常采用在其表面贴有保护膜的方式以保护质子交换膜,在使用时撕去保护膜,而在本产品系统工作中,可采用基膜退绕机31供应有保护膜的质子交换膜,在运输中,用保护膜复卷机32剥离保护膜。In some embodiments, as shown in FIG. 1, the base film supply unit 3 includes a base film unwinder 31 for supplying a proton exchange membrane with a protective film, and a protective film rewinder 32 for recycling the protective film, generally In some cases, the proton exchange membrane is supplied in rolls. Commercially, a protective film is often used to protect the proton exchange membrane, and the protective film is torn off during use. In the system work of this product, the base film can be used. The unwinder 31 is supplied with the proton exchange membrane of the protective film, and during transportation, the protective film is peeled off with the protective film rewinder 32 .
在一些实施例中,如图1、4、9所示,密封胶层具有离型膜,胶层供应单元包括供应带有离型膜的密封胶层的胶层退绕机,用于回收离型膜的离型膜复卷机;密封胶层经过模切机形成中心镂空部后,经离型膜复卷机剥离离型膜;具体的,第一胶层供应单元1具有第一胶层退绕机11,将具有离型膜的第一密封胶层退绕出,之后经过第一胶层模切机12形成第一中心镂空部83,然后由第一离型膜复卷机14剥离离型膜,之后运输至粘合单元4;第二胶层供应单元2具有第二胶层退绕机21,将具有离型膜的第二密封胶层退绕出,之后经过第二胶层模切机22形成第二中心镂空部93,然后由第二离型膜复卷机24剥离离型膜,之后运输至粘合单元4。In some embodiments, as shown in FIGS. 1 , 4 and 9 , the sealant layer has a release film, and the adhesive layer supply unit includes an adhesive layer unwinder for supplying the sealant layer with the release film for recycling the release film. A release film rewinder for molding film; after the sealant layer is formed by a die-cutting machine to form a central hollow, the release film is peeled off by a release film rewinder; specifically, the first adhesive layer supply unit 1 has a first adhesive layer The unwinding machine 11 unwinds the first sealant layer with the release film, and then passes through the first adhesive layer die-cutting machine 12 to form the first central hollow portion 83 , and is then peeled off by the first release film rewinder 14 The release film is then transported to the bonding unit 4; the second adhesive layer supply unit 2 has a second adhesive layer unwinder 21, which unwinds the second sealant layer with the release film, and then passes through the second adhesive layer The die-cutting machine 22 forms the second central hollow portion 93 , and then the release film is peeled off by the second release film rewinder 24 , and then transported to the bonding unit 4 .
在一些实施例中,如图1、9所示,还包括收卷单元5,将经过粘合单元粘合后的质子交换密封膜收卷。In some embodiments, as shown in FIGS. 1 and 9 , a winding unit 5 is further included to wind the proton exchange sealing film bonded by the bonding unit.
在一些实施例中,如图1、9所示,还包括粘合检验传感器43,用于检验经过粘合单元4粘合后的质子交换密封膜的第一密封胶层的第一中心镂空部83和第二密封胶层的第二中心镂空部93相互对应,并形成于质子交换密封膜片中心。In some embodiments, as shown in FIGS. 1 and 9 , an adhesion inspection sensor 43 is further included for inspecting the first central hollow portion of the first sealant layer of the proton exchange sealing film after adhesion by the adhesion unit 4 83 and the second central hollow portion 93 of the second sealant layer correspond to each other, and are formed in the center of the proton exchange sealing membrane.
本发明还涉及一种燃料电池质子交换密封膜制备方法,如图10所示,包括:S1,供应质子交换膜至粘合单元;S2,密封胶层经过模切,以形成中心镂空部后,供应至粘合单元;密封胶层包括第一密封胶层和第二密封胶层;S3,将经过模切后的第一密封胶层和第二密封胶层分别粘合于质子交换膜的上表面和下表面,形成质子交换密封膜;密封胶层在横向上的长度大于质子交换膜,以使得粘合后,密封胶层能够密封所述质子交换膜横向上的横向边缘,第一密封胶层和第二密封胶层具有在横向边缘外侧相互粘合的胶层横向结合部。The present invention also relates to a method for preparing a proton exchange sealing membrane for a fuel cell, as shown in FIG. 10 , comprising: S1, supplying the proton exchange membrane to the bonding unit; S2, after the sealant layer is die-cut to form a central hollow portion, supply to the bonding unit; the sealant layer includes a first sealant layer and a second sealant layer; S3, the die-cut first sealant layer and the second sealant layer are respectively bonded on the proton exchange membrane The surface and the lower surface form a proton exchange sealing membrane; the length of the sealant layer in the lateral direction is greater than that of the proton exchange membrane, so that after bonding, the sealant layer can seal the lateral edges of the proton exchange membrane in the lateral direction, the first sealant The layer and the second sealant layer have adhesive layer lateral joints bonded to each other outside the lateral edges.
在一些实施例中,如图11所示,还包括,S11,质子交换膜经切割机,在纵向上切割质子交换膜,形成质子交换膜片;S12,之后供应至粘合单元;S31,粘合后,密封胶层能够密封所述质子交换膜片纵向上的纵向边缘,第一密封胶层和第二密封胶层具有在纵向边缘外侧相互粘合的胶层纵向结合部。In some embodiments, as shown in FIG. 11 , it further includes, S11, the proton exchange membrane is subjected to a cutting machine to cut the proton exchange membrane in the longitudinal direction to form a proton exchange membrane sheet; S12, and then supplied to the bonding unit; S31, the bonding After being combined, the sealant layer can seal the longitudinal edges of the proton exchange membrane, and the first sealant layer and the second sealant layer have a longitudinal joint of the adhesive layers bonded to each other outside the longitudinal edges.
在一些实施例中,,还包括,S4,将经过粘合单元粘合后的质子交换密封膜收卷。In some embodiments, it also includes, S4, winding up the proton exchange sealing film bonded by the bonding unit.
具体的,结合质子交换密封膜的结构以及系统图解释,如图4所示,以质子交换膜片 为例,单个单元作为解释,质子交换膜7具有上表面78和下表面79,在质子交换密封膜结构中,质子交换膜7位置中间;第一密封胶层8位于质子交换膜7的上表面78上,具有第一中心镂空部83,其由第一密封层81和第一胶黏层82组成,第一胶黏层82朝向上表面78,使得第一密封胶层8粘合上表面78;第二密封胶层9位于质子交换膜7的下表面79下,具有第二中心镂空部93,其由第二密封层91和第二胶黏层92组成,第二胶黏层92朝向下表面79,使得第二密封胶层9粘合下表面79;图4所示的为第一中心镂空部83和第二中心镂空部93尺寸小于质子交换膜7,质子交换膜片为例,使得形成于质子交换膜片上的空间能够用于涂覆催化剂层;而第一密封胶层8,第二密封胶层9的外围尺寸大于质子交换膜7,包括横向尺寸和纵向尺寸都大于,最后可以形成密封胶层的横向结合部和纵向结合部,完全密封住质子交换膜7的边缘;具体如图5、6所示的,以其中一种质子交换密封膜的连续卷为例,从图5的剖视图可以看出,质子交换密封膜包括6A、6B、6C、6D等多个连续的单元,各个单元中都包括质子交换膜片以及密封其边缘的第一密封胶层8和第二密封胶层9的粘合;如图6的不包括第一密封胶层8时的部分可以清晰看出,质子交换密封膜的各个单元的质子交换膜片7A、7B、7C、7D,而位于这些质子交换膜片下表面的为第二密封胶层9,且示出了横向结合部891,纵向结合部892;横向结合部891为视图中连续的靠近和远离视角的两个长边,而纵向结合部892为非连续的,各个质子交换膜片7A、7B、7C、7D之间的空间,为短边,需要指出的是,横向结合部891和纵向结合部892需要第一密封胶层8的参与才会形成,这里只是为了更为清晰的解释而隐藏了第一密封胶层8;可以理解的,在使用时,可沿如图5所示的T方向切割,最后形成各个小单元,作为质子交换密封膜片,作为膜电极的基础单元;以上所述的质子交换密封膜,是在具有切割机的情况下,对连续的质子交换膜预先切割后再粘合形成的方便使用的质子交换密封膜。Specifically, combined with the explanation of the structure of the proton exchange sealing membrane and the system diagram, as shown in Figure 4, taking the proton exchange membrane as an example, a single unit is used as an explanation, the proton exchange membrane 7 has an upper surface 78 and a lower surface 79, and the proton exchange membrane 7 has an upper surface 78 and a lower surface 79. In the sealing membrane structure, the proton exchange membrane 7 is located in the middle; the first sealing glue layer 8 is located on the upper surface 78 of the proton exchange membrane 7, and has a first central hollow part 83, which is composed of the first sealing layer 81 and the first adhesive layer. 82, the first adhesive layer 82 faces the upper surface 78, so that the first sealant layer 8 is bonded to the upper surface 78; the second sealant layer 9 is located under the lower surface 79 of the proton exchange membrane 7, and has a second central hollow portion 93, which consists of a second sealing layer 91 and a second adhesive layer 92, the second adhesive layer 92 faces the lower surface 79, so that the second sealing adhesive layer 9 is bonded to the lower surface 79; FIG. 4 shows the first The size of the central hollow part 83 and the second central hollow part 93 is smaller than that of the proton exchange membrane 7, such as the proton exchange membrane, so that the space formed on the proton exchange membrane can be used for coating the catalyst layer; and the first sealant layer 8 , the outer dimension of the second sealant layer 9 is larger than that of the proton exchange membrane 7, including both the lateral dimension and the longitudinal dimension, and finally the lateral joint and the vertical joint of the sealant layer can be formed to completely seal the edge of the proton exchange membrane 7; Specifically, as shown in Figures 5 and 6, taking a continuous roll of one of the proton exchange sealing membranes as an example, it can be seen from the cross-sectional view of Figure 5 that the proton exchange sealing membrane includes a plurality of continuous rolls 6A, 6B, 6C, 6D, etc. Units, each unit includes the proton exchange membrane and the bonding of the first sealant layer 8 and the second sealant layer 9 that seal its edges; as shown in Figure 6, the part when the first sealant layer 8 is not included can be clear It can be seen that the proton exchange membranes 7A, 7B, 7C, 7D of the respective units of the proton exchange sealing membrane, and the second sealant layer 9 is located on the lower surface of these proton exchange membranes, and the transverse joint 891 is shown, The longitudinal joint 892; the lateral joint 891 is the continuous two long sides near and far from the viewing angle in the view, while the longitudinal joint 892 is discontinuous, the space between each proton exchange membrane 7A, 7B, 7C, 7D , is the short side, it should be pointed out that the horizontal joint 891 and the vertical joint 892 need the participation of the first sealant layer 8 to be formed, and the first sealant layer 8 is hidden here only for a clearer explanation; It can be understood that, in use, it can be cut along the T direction as shown in Figure 5, and finally each small unit is formed as a proton exchange sealing membrane, as the basic unit of the membrane electrode; the proton exchange sealing membrane described above is a In the case of a cutting machine, the continuous proton exchange membrane is pre-cut and then bonded to form a convenient proton exchange sealing membrane.
具体的,以图2、图3为例,介绍另外一种质子交换密封膜,其不使用切割机,从而只形成横向结合部891,而没有纵向结合部892,所以对于质子交换膜的纵向边缘未完全密封,可根据实际需求中选取使用,这样可以减少工序,也能满足在横向边缘的密封,满足单个方向的密封需求;因为在实际使用中,用户可能仅仅需要对质子交换膜的单个边缘密封即可满足要求,且也能保证整体的密封,所以这种方式也是一种可考虑的方案;如图2所示的剖视图,质子交换密封膜包括6A、6B、6C、6D等多个连续的单元,其中质子交换膜是连续的,从图3的不包括第一密封胶层8时的部分可以清晰看出,质子交换膜下表 面的为第二密封胶层9,为连续的,而如图所示的横向结合部891;在使用时沿如图2所示的T方向切割,最后形成各个小单元,作为质子交换密封膜片,作为膜电极的基础单元,切割后的纵向边缘未密封。Specifically, taking FIG. 2 and FIG. 3 as examples, another proton exchange sealing membrane is introduced, which does not use a cutting machine, so that only the transverse joint 891 is formed, but the longitudinal joint 892 is not formed. Therefore, for the longitudinal edge of the proton exchange membrane It is not completely sealed and can be selected and used according to actual needs, which can reduce the number of processes, and can also meet the sealing requirements at the lateral edge and meet the sealing requirements in a single direction; because in actual use, the user may only need to adjust the single edge of the proton exchange membrane. The sealing can meet the requirements, and can also ensure the overall sealing, so this method is also a feasible solution; as shown in the cross-sectional view shown in Figure 2, the proton exchange sealing membrane includes a plurality of continuous unit, in which the proton exchange membrane is continuous, it can be clearly seen from the part of FIG. 3 that does not include the first sealant layer 8, the lower surface of the proton exchange membrane is the second sealant layer 9, which is continuous, and As shown in the figure, the transverse joint 891; when in use, it is cut along the T direction as shown in Figure 2, and finally each small unit is formed, as the proton exchange sealing membrane, as the basic unit of the membrane electrode, the longitudinal edge after cutting is not seal.
密封胶层的密封层一般具有防静电的作用,该密封层可为PEN(聚萘二甲酸乙二醇酯)膜、PET(聚对苯二甲酸乙二醇酯)膜、PI(聚酰亚胺)膜等;由于PEN膜在机械性能、耐高温、气体阻隔、环保性、耐水解性、化学稳定性、耐热、耐紫外线、耐辐射上均具有不错的优势;密封胶层的胶黏层一般可选择硅胶压敏胶粘剂,无需热压。The sealing layer of the sealant layer generally has the function of anti-static, and the sealing layer can be PEN (polyethylene naphthalate) film, PET (polyethylene terephthalate) film, PI (polyimide) amine) film, etc.; because PEN film has good advantages in mechanical properties, high temperature resistance, gas barrier, environmental protection, hydrolysis resistance, chemical stability, heat resistance, ultraviolet resistance, and radiation resistance; the adhesion of the sealant layer The layer is generally selected from a silicone pressure-sensitive adhesive, which does not require hot pressing.
在一些实施例中,硅胶压敏胶粘剂为无溶剂型硅胶压敏胶粘剂,其制备方法为:将100质量份的活性聚二甲基硅氧烷、1-50重量份的一端为丙烯酰氧基的硅氧烷化合物、10-100重量份的反应性稀释剂进行混合,搅拌均匀,得到基胶;往基胶中加入0.01-15重量份的交联剂、0.01-0.8重量份的至少一种铂催化剂并混匀。将混合后的胶在150℃下固化5分钟,得到无溶剂型硅胶压敏胶粘剂;无溶剂型的硅胶压敏胶粘剂,该胶粘剂相较于其他胶粘剂具有较好的压力敏感性,当通过该胶粘剂做成的密封膜,方便密封膜贴错后的重新粘接,特别适用于实验室环境;密封胶层的准备中,将上述胶粘剂均匀涂布于平整放置的密封层上,形成胶黏层,烘烤形成密封胶层,之后可直接采用此密封胶层用于上述的使用,或者在胶黏层上贴附一离型膜,方便后续的加工,使用时剥离离型膜即可;并对初粘性(GB/T4852-2002)、持粘性(GB/T4851-2014)、剥离强度(GB/T2792-2014)、高温持粘力、抗水解性能等进行测试,以能够满足质子交换膜复合密封结构的性能要求,特别是丙烯酰氧基的加入,进一步提升胶粘层的抗水解能力,使用具有此胶黏层的密封膜形成的质子交换膜复合密封结构,运用于燃料电池时,不会因为燃料电池反应产生的水导致胶黏层过早脱落、失效等,具有粘性稳定、内聚力高、持粘高,热冲击性能良好、吸附性强、好撕除不残胶、密封性良好等特点。In some embodiments, the silicone pressure-sensitive adhesive is a solvent-free silicone pressure-sensitive adhesive, and the preparation method is as follows: 100 parts by weight of active polydimethylsiloxane, 1-50 parts by weight of one end of which is acryloxy Siloxane compound and 10-100 parts by weight of reactive diluent are mixed and stirred evenly to obtain base gum; 0.01-15 parts by weight of cross-linking agent and 0.01-0.8 parts by weight of at least one of platinum catalyst and mix. The mixed glue was cured at 150° C. for 5 minutes to obtain a solvent-free silicone pressure-sensitive adhesive; a solvent-free silicone pressure-sensitive adhesive, the adhesive had better pressure sensitivity than other adhesives, and when the adhesive passed the The finished sealing film is convenient for re-bonding after the sealing film is wrongly pasted, and is especially suitable for the laboratory environment. After baking to form a sealant layer, the sealant layer can be directly used for the above-mentioned use, or a release film can be attached to the adhesive layer to facilitate subsequent processing, and the release film can be peeled off during use; and Initial tack (GB/T4852-2002), tackiness (GB/T4851-2014), peel strength (GB/T2792-2014), tackiness at high temperature, hydrolysis resistance, etc. are tested to meet the requirements of proton exchange membrane composite sealing The performance requirements of the structure, especially the addition of acryloxy group, further improve the hydrolysis resistance of the adhesive layer. The proton exchange membrane composite sealing structure formed by the sealing film with this adhesive layer will not be used in fuel cells. Because the water produced by the fuel cell reaction causes the adhesive layer to fall off prematurely and fail, it has the characteristics of stable viscosity, high cohesion, high stickiness, good thermal shock performance, strong adsorption, good tearing and no glue residue, and good sealing performance. .
尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节。Although the embodiment of the present invention has been disclosed as above, it is not limited to the application listed in the description and the embodiment, and it can be applied to various fields suitable for the present invention. For those skilled in the art, it can be easily Therefore, the invention is not limited to the specific details without departing from the general concept defined by the appended claims and the scope of equivalents.

Claims (10)

  1. 一种燃料电池质子交换密封膜制备系统,其特征在于,包括:A fuel cell proton exchange sealing membrane preparation system is characterized in that, comprising:
    基膜供应单元,用于供应质子交换膜,并传输至粘合单元;A base membrane supply unit for supplying the proton exchange membrane and transporting it to the bonding unit;
    胶层供应单元,用于供应密封胶层,并传输至粘合单元;所述胶层供应单元具有模切机,以用于形成密封胶层的中心镂空部;所述胶层供应单元包括第一胶层供应单元和第二胶层供应单元,以提供粘合质子交换膜上表面的第一密封胶层和粘合质子交换膜下表面的第二密封胶层;The adhesive layer supply unit is used to supply the sealant layer and transmit it to the adhesive unit; the adhesive layer supply unit has a die-cutting machine for forming the central hollow part of the sealant layer; the adhesive layer supply unit includes a first an adhesive layer supply unit and a second adhesive layer supply unit to provide a first sealant layer for adhering to the upper surface of the proton exchange membrane and a second sealant layer for adhering to the lower surface of the proton exchange membrane;
    粘合单元,将所述第一密封胶层和第二密封胶层粘合至质子交换膜的上表面和下表面,形成质子交换密封膜;a bonding unit, which bonds the first sealant layer and the second sealant layer to the upper surface and the lower surface of the proton exchange membrane to form a proton exchange sealing membrane;
    所述密封胶层在横向上的长度大于质子交换膜,以使得粘合后,密封胶层能够密封所述质子交换膜横向上的横向边缘,第一密封胶层和第二密封胶层具有在横向边缘外侧相互粘合的胶层横向结合部。The length of the sealant layer in the lateral direction is greater than that of the proton exchange membrane, so that after bonding, the sealant layer can seal the lateral edges of the proton exchange membrane in the lateral direction, and the first sealant layer and the second sealant layer have The lateral joint of the adhesive layer bonded to each other on the outside of the lateral edge.
  2. 如权利要求1所述的质子交换密封膜制备系统,其特征在于,所述胶层供应单元包括胶层位置传感器,以用于获取供应的密封胶层的位置信息,包括第一胶层供应单元上的第一胶层位置传感器和第二胶层供应单元上的第二胶层位置传感器,以根据获取的位置信息控制胶层供应单元的供应速度,使得粘合后的第一密封胶层和第二密封胶层的中心镂空部相互对应。The proton exchange sealing film preparation system according to claim 1, wherein the adhesive layer supply unit comprises an adhesive layer position sensor for acquiring the position information of the supplied sealant layer, including a first adhesive layer supply unit The first adhesive layer position sensor on the upper and the second adhesive layer position sensor on the second adhesive layer supply unit are used to control the supply speed of the adhesive layer supply unit according to the acquired position information, so that the bonded first sealant layer and The central hollow portions of the second sealant layer correspond to each other.
  3. 如权利要求1所述的质子交换密封膜制备系统,其特征在于,所述基膜供应单元具有切割机,以在纵向上切割质子交换膜,形成质子交换膜片;所述质子交换膜片供应至粘合单元与第一密封胶层和第二密封胶层粘合;粘合后,密封胶层能够密封所述质子交换膜片纵向上的纵向边缘,第一密封胶层和第二密封胶层具有在纵向边缘外侧相互粘合的胶层纵向结合部。The proton exchange sealing membrane preparation system according to claim 1, wherein the base membrane supply unit has a cutter to cut the proton exchange membrane in a longitudinal direction to form a proton exchange membrane sheet; the proton exchange membrane supplying until the bonding unit is bonded with the first sealant layer and the second sealant layer; after bonding, the sealant layer can seal the longitudinal edges of the proton exchange membrane in the longitudinal direction, the first sealant layer and the second sealant The layers have longitudinal joints of glue layers bonded to each other outside the longitudinal edges.
  4. 如权利要求3所述的质子交换密封膜制备系统,其特征在于,所述基膜供应单元包括基膜位置传感器,以用于获取供应的质子交换密封膜片的位置信息;所述胶层供应单元包括位置传感器,以用于获取供应的密封胶层的位置信息,包括第一胶层供应单元上的第一胶层位置传感器和第二胶层供应单元上的第二胶层位置传感器;根据获取的位置信息控制胶层供应单元、基膜供应单元的供应速度;使得粘合后的第一密封胶层和第二密封胶层的中心镂空部相互对应,并形成于质子交换密封膜片中心。The proton exchange sealing membrane preparation system according to claim 3, wherein the base membrane supply unit comprises a base membrane position sensor for acquiring position information of the supplied proton exchange sealing membrane; the adhesive layer supplying The unit includes a position sensor for acquiring position information of the supplied sealant layer, including a first adhesive layer position sensor on the first adhesive layer supply unit and a second adhesive layer position sensor on the second adhesive layer supply unit; according to The obtained position information controls the supply speed of the adhesive layer supply unit and the base film supply unit; so that the central hollow parts of the first and second sealant layers after bonding correspond to each other, and are formed in the center of the proton exchange sealing membrane .
  5. 如权利要求1所述的质子交换密封膜制备系统,其特征在于,所述基膜供应单元包 括以供应具有保护膜的质子交换膜的基膜退绕机,以及用于回收保护膜的保护膜复卷机。The proton exchange sealing membrane preparation system according to claim 1, wherein the base membrane supply unit includes a base membrane unwinder for supplying the proton exchange membrane with the protective membrane, and a protective membrane for recycling the protective membrane Winder.
  6. 如权利要求1所述的质子交换密封膜制备系统,其特征在于,所述密封胶层具有离型膜,所述胶层供应单元包括供应带有离型膜的密封胶层的胶层退绕机,用于回收离型膜的离型膜复卷机;密封胶层经过模切机形成中心镂空部后,经离型膜复卷机剥离离型膜。The proton exchange sealing film preparation system according to claim 1, wherein the sealant layer has a release film, and the adhesive layer supply unit comprises an adhesive layer unwinding for supplying the sealant layer with the release film It is a release film rewinder for recycling release film; after the sealant layer is formed by a die-cutting machine to form a central hollow portion, the release film is peeled off by a release film rewinder.
  7. 如权利要求1所述的质子交换密封膜制备系统,其特征在于,还包括收卷单元,将经过粘合单元粘合后的质子交换密封膜收卷。The system for preparing a proton exchange sealing membrane according to claim 1, further comprising a winding unit for winding the proton exchange sealing membrane bonded by the bonding unit.
  8. 一种燃料电池质子交换密封膜制备方法,其特征在于,包括:A method for preparing a proton exchange sealing membrane for a fuel cell, comprising:
    供应质子交换膜至粘合单元;supplying the proton exchange membrane to the bonding unit;
    密封胶层经过模切,以形成中心镂空部后,供应至粘合单元;所述密封胶层包括第一密封胶层和第二密封胶层;After the sealant layer is die-cut to form a central hollow portion, it is supplied to the bonding unit; the sealant layer includes a first sealant layer and a second sealant layer;
    将经过模切后的第一密封胶层和第二密封胶层分别粘合于质子交换膜的上表面和下表面,形成质子交换密封膜;The die-cut first sealant layer and the second sealant layer are respectively bonded to the upper surface and the lower surface of the proton exchange membrane to form a proton exchange sealing membrane;
    所述密封胶层在横向上的长度大于质子交换膜,以使得粘合后,密封胶层能够密封所述质子交换膜横向上的横向边缘,第一密封胶层和第二密封胶层具有在横向边缘外侧相互粘合的胶层横向结合部。The length of the sealant layer in the lateral direction is greater than that of the proton exchange membrane, so that after bonding, the sealant layer can seal the lateral edges of the proton exchange membrane in the lateral direction, and the first sealant layer and the second sealant layer have The lateral joint of the adhesive layer bonded to each other on the outside of the lateral edge.
  9. 如权利要求8所述的质子交换密封膜制备方法,其特征在于,还包括,质子交换膜经切割机,在纵向上切割质子交换膜,形成质子交换膜片,之后供应至粘合单元;粘合后,密封胶层能够密封所述质子交换膜片纵向上的纵向边缘,第一密封胶层和第二密封胶层具有在纵向边缘外侧相互粘合的胶层纵向结合部。The method for preparing a proton exchange sealing membrane according to claim 8, further comprising: cutting the proton exchange membrane in a longitudinal direction by a cutting machine to form a proton exchange membrane sheet, and then supplying it to the bonding unit; After the sealing, the sealant layer can seal the longitudinal edges of the proton exchange membrane in the longitudinal direction, and the first sealant layer and the second sealant layer have a longitudinal bonding portion of the adhesive layers bonded to each other outside the longitudinal edges.
  10. 如权利要求8所述的质子交换密封膜制备方法,其特征在于,还包括将经过粘合单元粘合后的质子交换密封膜收卷。The method for preparing a proton exchange sealing membrane according to claim 8, further comprising winding the proton exchange sealing membrane after being bonded by the bonding unit.
PCT/CN2021/133640 2021-01-15 2021-11-26 Method and system for preparing proton exchange sealing membrane of fuel cell WO2022151847A1 (en)

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