WO2022151498A1 - Combustion organization method for solid fuel, and combustion furnace - Google Patents

Combustion organization method for solid fuel, and combustion furnace Download PDF

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WO2022151498A1
WO2022151498A1 PCT/CN2021/072563 CN2021072563W WO2022151498A1 WO 2022151498 A1 WO2022151498 A1 WO 2022151498A1 CN 2021072563 W CN2021072563 W CN 2021072563W WO 2022151498 A1 WO2022151498 A1 WO 2022151498A1
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combustion
solid fuel
furnace
arm group
fuel
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PCT/CN2021/072563
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French (fr)
Chinese (zh)
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车战斌
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车战斌
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Priority to CN202180000345.5A priority Critical patent/CN115119516A/en
Priority to PCT/CN2021/072563 priority patent/WO2022151498A1/en
Publication of WO2022151498A1 publication Critical patent/WO2022151498A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23BMETHODS OR APPARATUS FOR COMBUSTION USING ONLY SOLID FUEL
    • F23B30/00Combustion apparatus with driven means for agitating the burning fuel; Combustion apparatus with driven means for advancing the burning fuel through the combustion chamber
    • F23B30/02Combustion apparatus with driven means for agitating the burning fuel; Combustion apparatus with driven means for advancing the burning fuel through the combustion chamber with movable, e.g. vibratable, fuel-supporting surfaces; with fuel-supporting surfaces that have movable parts
    • F23B30/06Combustion apparatus with driven means for agitating the burning fuel; Combustion apparatus with driven means for advancing the burning fuel through the combustion chamber with movable, e.g. vibratable, fuel-supporting surfaces; with fuel-supporting surfaces that have movable parts with fuel supporting surfaces that are specially adapted for advancing fuel through the combustion zone
    • F23B30/10Combustion apparatus with driven means for agitating the burning fuel; Combustion apparatus with driven means for advancing the burning fuel through the combustion chamber with movable, e.g. vibratable, fuel-supporting surfaces; with fuel-supporting surfaces that have movable parts with fuel supporting surfaces that are specially adapted for advancing fuel through the combustion zone with fuel-supporting surfaces having fuel advancing elements that are movable, but remain essentially in the same place, e.g. with rollers or reciprocating grate bars

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)

Abstract

A combustion organization method for a solid fuel, and a combustion furnace. A combustion organization method for a solid fuel comprises: by means of a first slope formed by a material splitting structure provided below a feed port (42) of a combustion furnace, providing a guidance force for downward movement of a solid fuel, so as to enable the solid fuel to move along the first slope; by means of a first material passing gap (31) of the material splitting structure, screening, according to the volume, the solid fuel entering a combustion furnace, so as to allow the solid fuel, the volume of which is greater than that of the first material passing gap (31), to move along the first slope, and allow the solid fuel, the volume of which is less than that of the first material passing gap (31), to fall through the first material passing gap, so that the solid fuel is subjected to an organized combustion in a manner of heat absorption and cracking above the material splitting structure, and combustion and heat release below the material splitting structure. The method can achieve an organized combustion of solid fuels.

Description

固体燃料的燃烧组织方法及燃烧炉Combustion organization method of solid fuel and combustion furnace 技术领域technical field
本申请实施例涉及燃烧设备领域,尤其涉及一种固体燃料的燃烧组织方法及燃烧炉。The embodiments of the present application relate to the field of combustion equipment, and in particular, to a combustion organization method of solid fuel and a combustion furnace.
背景技术Background technique
随着近年来生物质和垃圾、污泥等固废的处理和发电技术,以及褐煤等低品质固体燃料发电技术等的快速发展,燃烧设备,例如锅炉,作为热能发电系统中的重要组成,其应用越来越广泛。现有的燃烧设备,如利用出料输送机构摊烧式燃烧炉,存在着结构复杂、加工生产成本高、使用稳定性差、燃料燃烧不充分等缺点。此外,现有技术中为了实现燃料的充分供氧,在使用出料输送机构承载燃料的摊烧式燃烧炉中燃料堆积在出料输送机构上进行燃烧,燃料厚度不能过厚,不然容易造成局部燃料燃烧不充分,而另一部分容易过燃,导致资源浪费和污染。但是这种结构的摊烧式燃烧炉在工作过程中时常出现断火、熄炉等问题,需要工作人员实时巡检和维护,使得使用成本也居高不下。With the rapid development of biomass, waste, sludge and other solid waste treatment and power generation technologies in recent years, as well as low-quality solid fuel power generation technologies such as lignite, combustion equipment, such as boilers, as an important component in thermal power generation systems, its application increasingly widespread. The existing combustion equipment, such as the spread-firing combustion furnace using the discharge conveying mechanism, has disadvantages such as complex structure, high processing and production cost, poor stability in use, and insufficient fuel combustion. In addition, in order to achieve sufficient oxygen supply for fuel in the prior art, in a spread-firing combustion furnace that uses a discharge conveying mechanism to carry fuel, fuel is accumulated on the discharge conveying mechanism for combustion, and the thickness of the fuel cannot be too thick, otherwise it is easy to cause local The fuel is not fully burned, while the other part is easily overburned, resulting in waste of resources and pollution. However, the spread-fired combustion furnace with this structure often encounters problems such as flame failure and burnout during the working process, which requires real-time inspection and maintenance by staff, which makes the use cost remain high.
发明内容SUMMARY OF THE INVENTION
为了解决上述问题,本申请实施例提供了一种固体燃料的燃烧组织方法及燃烧炉,以至少部分地解决上述问题。In order to solve the above-mentioned problems, the embodiments of the present application provide a solid fuel combustion organization method and a combustion furnace, so as to at least partially solve the above-mentioned problems.
根据本申请实施例的第一方面,提供一种固体燃料的燃烧组织方法,包括:通过设置在燃烧炉的进料口下方的分料结构形成的第一斜面,为固体燃料提供向下移动的导向作用力,使固体燃料沿第一斜面运动;通过分料结构的第一过料间隙对进入燃烧炉的固体燃料依据体积进行筛选,使体积大于第一过料间隙的固体燃料沿着第一斜面运动,并使体积小于第一过料间隙的固体燃料通过第一过料间隙掉落,使固体燃料依照在分料结构上方吸热裂解,在分料结构下方燃烧并放热的方式有组织燃烧。According to a first aspect of the embodiments of the present application, there is provided a method for the combustion organization of solid fuel, comprising: providing a downward-moving surface for solid fuel through a first slope formed by a material distribution structure disposed below a feed port of a combustion furnace. The guiding force makes the solid fuel move along the first inclined plane; the solid fuel entering the combustion furnace is screened according to the volume through the first material passing gap of the material distribution structure, so that the solid fuel whose volume is larger than the first material passing gap will follow the first feeding gap. The inclined plane moves, and the solid fuel whose volume is smaller than the first material passing gap is dropped through the first material passing gap, so that the solid fuel is organized in the way of endothermic cracking above the material distribution structure, and burning and releasing heat under the material distribution structure. combustion.
可选地,分料结构将燃烧炉的炉体内分为裂解区域、固定碳燃烧区和缺氧燃烧区,裂解区域位于第一斜面上方,固定碳燃烧区和缺氧燃烧区位于第一斜面下方。Optionally, the material distribution structure divides the furnace body of the combustion furnace into a cracking area, a fixed carbon combustion area and an anoxic combustion area, the cracking area is located above the first inclined plane, and the fixed carbon combustion area and the anoxic combustion area are located below the first inclined plane. .
可选地,燃烧炉还包括出料输送机构,分料结构包括用于形成第一斜面的第一支臂组和用于形成第二斜面的第二支臂组,第一支臂组上方用于形成裂解区域,第二支臂组位于第一支臂组和出料输送机构之间,在第一支臂组和第二支臂组之间形成固定碳燃烧区,在第二支臂组和出料输送机构之间形成缺氧燃烧区。Optionally, the combustion furnace further includes a discharge conveying mechanism, and the material distribution structure includes a first arm group for forming a first inclined plane and a second arm group for forming a second inclined plane. In order to form the cracking area, the second arm group is located between the first arm group and the discharge conveying mechanism, and a fixed carbon combustion zone is formed between the first arm group and the second arm group, and the second arm group is located in the second arm group. An oxygen-deficient combustion zone is formed between it and the discharge conveying mechanism.
根据本申请的另一方面,提供一种固体燃料的燃烧炉,包括:炉体,炉体的顶壁上设置有进料口,炉体进风侧壁的上部设置有进风口;分料结构,分料结构包括形成第一斜面的第一支臂组,第一支臂组设置在进料口下方,用于承接从进料口进入炉体内的固体燃料,第一斜面与水平面之间具有第一夹角,第一夹角小于固体燃料在第一支臂组上堆积形成的燃料堆的堆放坡度,且第一支臂组上设置有第一过料间隙,以使得固体燃料能够通过第一过料间隙掉落;和出料输送机构,出料输送机构设置在炉体的底部,用于承载自分料结构掉落的固体燃料,并将燃烧炉的燃烧剩余物排出炉体。According to another aspect of the present application, a solid fuel combustion furnace is provided, comprising: a furnace body, a feeding port is provided on the top wall of the furnace body, and an air inlet is provided on the upper part of the air inlet side wall of the furnace body; a material distribution structure , the material distribution structure includes a first support arm group forming a first inclined plane, the first support arm group is arranged below the feeding port, and is used to accept the solid fuel entering the furnace body from the feeding port. The first included angle, the first included angle is smaller than the stacking slope of the fuel pile formed by the solid fuel stacking on the first arm group, and the first support arm group is provided with a first material passing gap, so that the solid fuel can pass through the first arm group. A material passing gap falls; and a discharge conveying mechanism, which is arranged at the bottom of the furnace body, is used to carry the solid fuel dropped from the material distribution structure, and discharges the combustion residue of the combustion furnace out of the furnace body.
可选地,炉体的顶壁上还设置有供容重小于或等于第一设定值的第一补充燃料进入的第一入口,第一入口与进风口的距离小于进料口与进风口的距离。Optionally, the top wall of the furnace body is also provided with a first inlet for entering the first supplementary fuel whose bulk density is less than or equal to the first set value, and the distance between the first inlet and the air inlet is smaller than the distance between the feeding port and the air inlet. distance.
可选地,炉体的顶壁上还设置有供容重大于第一设定值的第二补充燃料进入的第二入口,第二入口与进风口的距离大于进料口与进风口的距离。Optionally, the top wall of the furnace body is also provided with a second inlet for entering the second supplementary fuel with a volume greater than the first set value, and the distance between the second inlet and the air inlet is greater than the distance between the feeding port and the air inlet. .
可选地,容重大于第一设定值的第二补充燃料包括污泥,燃烧炉还包括螺旋推料器,螺旋推料器固定在炉体的顶壁上,且螺旋推料器包括污泥出口,污泥出口设置在第二入口的上方,以使第二入口接收到自污泥出口排出的污泥。Optionally, the second supplementary fuel with a volume greater than the first set value includes sludge, and the combustion furnace further includes a screw pusher, the screw pusher is fixed on the top wall of the furnace body, and the screw pusher includes sludge. The sludge outlet is arranged above the second inlet, so that the second inlet receives the sludge discharged from the sludge outlet.
可选地,燃烧炉上还包括排气通道和供固体燃料燃烧产生的气体排出的出风口,出风口位于排气通道的尾部,出风口的高度低于进风口的高度。Optionally, the combustion furnace further includes an exhaust passage and an air outlet for discharging the gas generated by the combustion of the solid fuel, the air outlet is located at the end of the exhaust passage, and the height of the air outlet is lower than that of the air inlet.
可选地,炉体内还设置有用于存储固体燃料燃烧产生的热量的蓄热装置,蓄热装置用于在排气通道内形成温度维持在800℃~1150℃的温度场。Optionally, the furnace body is further provided with a heat storage device for storing heat generated by the combustion of the solid fuel, and the heat storage device is used to form a temperature field in the exhaust passage with a temperature of 800°C to 1150°C.
可选地,分料结构还包括用于形成第二斜面的第二支臂组,第二支臂组位于第一支臂组和出料输送机构之间,第二支臂组具有第二过料间隙,第二过料间隙的宽度小于第一过料间隙的宽度。Optionally, the material distribution structure also includes a second support arm group for forming the second inclined plane, the second support arm group is located between the first support arm group and the discharge conveying mechanism, and the second support arm group has a second pass. The width of the second feeding gap is smaller than the width of the first feeding gap.
可选地,燃烧炉还包括第三支臂组,第三支臂组的数量为多个,且各第三支臂组均具有第三过料间隙,沿出料输送机构的出料方向,多个第三支臂组的第三过料间隙逐渐减小。Optionally, the combustion furnace also includes a third arm group, the number of the third arm group is multiple, and each third arm group has a third material passing gap, along the discharging direction of the discharging conveying mechanism, The third material passing gaps of the plurality of third arm groups are gradually reduced.
可选地,第二支臂组的第二端与出料输送机构之间具有出料距离,且出料距离与炉体内的燃烧剩余物中的挥发分比重负相关。Optionally, there is a discharging distance between the second end of the second arm group and the discharging conveying mechanism, and the discharging distance is negatively correlated with the specific gravity of volatile matter in the combustion residue in the furnace body.
在本申请实施例中,通过在燃烧炉内设置分料结构,利用分料结构的第一斜面和第一过料间隙可以对固体燃料进行导向和分拣,同时结合固体燃料在炉体内燃烧时的自然规律,使得固体燃料在燃烧炉的炉膛内能够满足温度场流程,从而实现固体燃料的充分燃烧。固体燃料在燃烧炉的炉膛内满足温度场流程为:炉膛内的不同温度区域的空间分布满足固体燃料不同燃烧阶段所需的温度条件,该不同温度区域是通过炉膛内的固体燃料在燃烧过程中形 成的。In the embodiment of the present application, by setting the material distribution structure in the combustion furnace, the first inclined surface and the first material passing gap of the material distribution structure can be used to guide and sort the solid fuel. At the same time, when the solid fuel is burned in the furnace body The natural law of , so that the solid fuel can satisfy the temperature field process in the furnace chamber of the combustion furnace, so as to realize the full combustion of the solid fuel. The process of solid fuel satisfying the temperature field in the furnace hearth is as follows: the spatial distribution of different temperature regions in the furnace hearth meets the temperature conditions required for different combustion stages of solid fuel. Forming.
附图说明Description of drawings
为以下附图仅旨在于对本申请做示意性说明和解释,并不限定本申请的范围。The following drawings are only intended to illustrate and explain the present application schematically, and do not limit the scope of the present application.
图1示出了本申请实施例一种的燃烧炉的结构示意图;FIG. 1 shows a schematic structural diagram of a combustion furnace according to an embodiment of the present application;
图2示出了本申请实施例另一种的燃烧炉的结构示意图;FIG. 2 shows a schematic structural diagram of another combustion furnace according to an embodiment of the present application;
图3示出了本申请实施例另一种的燃烧炉的分料结构的第一视角的立体结构示意图;FIG. 3 shows a schematic three-dimensional structure diagram from a first perspective of a material distribution structure of a combustion furnace according to another embodiment of the present application;
图4示出了本申请实施例另一种的燃烧炉的分料结构的第二视角立体结构示意图;Fig. 4 shows a second perspective three-dimensional structural schematic diagram of a material distribution structure of a combustion furnace according to another embodiment of the present application;
图5示出了本申请实施例另一种的燃烧炉的分料结构的剖视结构示意图;FIG. 5 shows a cross-sectional structural schematic diagram of a material distribution structure of another combustion furnace according to an embodiment of the present application;
图6示出了本申请实施例另一种燃烧后炉的结构示意图;和FIG. 6 shows a schematic structural diagram of another post-combustion furnace according to an embodiment of the present application; and
图7示出了本申请实施例的燃烧炉的运行方法的流程示意图。FIG. 7 shows a schematic flowchart of the operation method of the combustion furnace according to the embodiment of the present application.
附图中显示部件说明:Description of the components shown in the attached drawings:
10、第一支臂组;11、第一水管;12、第一耐火层;20、第二支臂组;21、第二水管;22、第二耐火层;31、第一过料间隙;32、第二过料间隙;41、进风口;42、进料口;43、水平面;44、进风侧壁;45、堆放坡线;46、出料输送机构;47、出风口;48、排气通道;51、第一集水箱;52、第二集水箱;53、第三集水箱;61、蓄热装置;611、点火体;612、蓄热体;71、第一入口;72、第二入口。10, the first arm group; 11, the first water pipe; 12, the first refractory layer; 20, the second arm group; 21, the second water pipe; 22, the second refractory layer; 31, the first material passing gap; 32, the second material passing gap; 41, the air inlet; 42, the material inlet; 43, the horizontal plane; 44, the air inlet side wall; 45, the stacking slope line; 46, the discharge conveying mechanism; 47, the air outlet; 48, Exhaust passage; 51, the first water collection tank; 52, the second water collection tank; 53, the third water collection tank; 61, the heat storage device; 611, the ignition body; 612, the heat storage body; 71, the first inlet; 72, Second entrance.
具体实施方式Detailed ways
为了使本领域的人员更好地理解本申请实施例中的技术方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请实施例一部分实施例,而不是全部的实施例。基于本申请实施例中的实施例,本领域普通技术人员所获得的所有其他实施例,都应当属于本申请实施例保护的范围。In order to make those skilled in the art better understand the technical solutions in the embodiments of the present application, the following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings in the embodiments of the present application. The embodiments described above are only a part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments in the embodiments of the present application should fall within the protection scope of the embodiments of the present application.
为了便于理解,在对固体燃料的燃烧组织方法进行说明之前,对固体燃料的燃烧炉的原理和结构进行简单说明如下:For ease of understanding, before the description of the solid fuel combustion organization method, the principle and structure of the solid fuel combustion furnace are briefly described as follows:
在本实施例中,固体燃料在燃烧炉的炉膛内能够满足温度场流程,从而实现固体燃料的充分燃烧。固体燃料在燃烧炉的炉膛内满足温度场流程为:炉膛内的不同温度区域的空间分布满足固体燃料不同燃烧阶段所需的温度条件,该不同温度区域是通过炉膛内的固体燃料在燃烧过程中形成的。In this embodiment, the solid fuel can satisfy the temperature field flow in the furnace chamber of the combustion furnace, so as to achieve full combustion of the solid fuel. The process of solid fuel satisfying the temperature field in the furnace hearth is as follows: the spatial distribution of different temperature regions in the furnace hearth meets the temperature conditions required for different combustion stages of solid fuel. Forming.
为使燃烧炉满足上述的温度场流程,可以在炉膛内实现符合固体燃料多个固有燃烧属性配合的燃烧,即实现多耦合燃烧。为此设置了一种设置在燃烧炉炉体内的分料结构,以使炉体内的炉膛(炉膛可以为固体燃料的燃烧空间,其可以是炉体的至少部分内腔)满足上述的温度场条件。In order to make the combustion furnace meet the above-mentioned temperature field process, the combustion that conforms to the combination of multiple inherent combustion properties of solid fuel can be realized in the furnace, that is, multi-coupling combustion can be realized. For this purpose, a material distribution structure arranged in the furnace body of the combustion furnace is provided, so that the furnace chamber in the furnace body (the furnace chamber can be the combustion space of solid fuel, which can be at least part of the inner cavity of the furnace body) satisfies the above-mentioned temperature field conditions .
参照图1,燃烧炉包括炉体、分料结构和出料输送机构46,炉体的顶壁上设置有进料口42,分料结构设置在进料口42的下方,以承接进入的固体燃料。分料结构用于形成第一斜面,且分料结构包括第一过料间隙31。出料输送机构46用于将燃烧剩余物排出炉体。Referring to Figure 1, the combustion furnace includes a furnace body, a material distribution structure and a discharge conveying mechanism 46. The top wall of the furnace body is provided with a feeding port 42, and the material distribution structure is arranged below the feeding port 42 to receive the incoming solid fuel. The material distribution structure is used to form the first inclined plane, and the material distribution structure includes a first material passing gap 31 . The discharge conveying mechanism 46 is used to discharge the combustion residue out of the furnace body.
下面结合图1,对固体燃料的燃烧组织方法进行说明如下:Below in conjunction with Fig. 1, the combustion organization method of solid fuel is described as follows:
固体燃料的燃烧组织包括:通过设置在燃烧炉的进料口42下方的分料结构上的第一斜面,为固体燃料提供向下移动的导向作用力,使固体燃料沿第一斜面运动。通过分料结构的第一过料间隙31对进入燃烧炉的固体燃料依据体积进行筛选,使体积大于第一过料间隙31的固体燃料沿着第一斜面运动,并使体积小于第一过料间隙31的固体燃料通过第一过料间隙31掉落,使固体燃料依照在分料结构上方吸热裂解,在分料结构下方燃烧并放热的方式有组织燃烧。The combustion structure of the solid fuel includes: a first inclined plane disposed on the material distribution structure below the feed port 42 of the combustion furnace provides a guiding force for the solid fuel to move downward, so that the solid fuel moves along the first inclined plane. The solid fuel entering the combustion furnace is screened according to the volume through the first material passing gap 31 of the material distribution structure, so that the solid fuel with a volume larger than the first material passing gap 31 moves along the first inclined plane, and the volume is smaller than the first material passing. The solid fuel in the gap 31 falls through the first material passing gap 31, so that the solid fuel is combusted in an organized manner in the manner of endothermic cracking above the material distribution structure, and burning and releasing heat below the material distribution structure.
通过在燃烧炉内设置分料结构,利用分料结构的第一斜面和第一过料间隙31可以对固体燃料进行导向和分拣,同时结合固体燃料在炉体内燃烧时的自然规律(如在燃烧过程中固体燃料的体积逐渐减小、固体燃料之间的缝隙逐渐减小而风阻增大、固体燃料的流动性增加等),实现固体燃料在燃烧炉内有序地、有组织地燃烧,从而保证燃烧炉内的固体燃料能够进行连续、稳定、可靠地燃烧。By setting the material distribution structure in the combustion furnace, the first inclined plane of the material distribution structure and the first material passing gap 31 can be used to guide and sort the solid fuel, and at the same time, the natural laws of solid fuel combustion in the furnace body (such as in the During the combustion process, the volume of the solid fuel gradually decreases, the gap between the solid fuel gradually decreases, the wind resistance increases, and the fluidity of the solid fuel increases, etc.), so as to realize the orderly and organized combustion of the solid fuel in the combustion furnace. Thus, it is ensured that the solid fuel in the combustion furnace can be continuously, stably and reliably burned.
在一示例中,通过分料结构将燃烧炉的炉体内分为裂解区域、固定碳燃烧区和缺氧燃烧区,裂解区域位于第一斜面上方,固定碳燃烧区和缺氧燃烧区位于第一斜面下方。In one example, the furnace body of the combustion furnace is divided into a cracking area, a fixed carbon combustion area and an anoxic combustion area by a material distribution structure, the cracking area is located above the first slope, and the fixed carbon combustion area and the anoxic combustion area are located at the first below the slope.
其中,分料结构可以包括两个或两个以上的支臂组,以将炉体内的燃烧空间分为前述的裂解区域、固定碳燃烧区和缺氧燃烧区。根据燃烧炉对应的输出功率不同,炉体内的燃烧空间的容积不同,相应地分料结构包括的支臂组的数量可以不同,如燃烧空间的容积增大,则支臂组的数量相应增多。Wherein, the material distribution structure may include two or more arm groups, so as to divide the combustion space in the furnace body into the aforementioned cracking area, fixed carbon combustion area and oxygen-deficient combustion area. According to the different output power of the combustion furnace, the volume of the combustion space in the furnace body is different, and the number of arm groups included in the material distribution structure can be different accordingly. If the volume of the combustion space increases, the number of arm groups increases accordingly.
在一种情况中,燃烧炉还包括出料输送机构46,出料输送机构46例如为输送带等任何能够为燃烧剩余物提供推力的结构。分料结构包括用于形成第一斜面的第一支臂组和用于形成第二斜面的第二支臂组,第一支臂组上方用于形成裂解区域,第二支臂组位于第一支臂组和出料输送机构46之间,在第一支臂组和第二支臂组之间形成固定碳燃烧区,在第二支臂组和出料输送机构46之间形成缺氧燃烧区。这固体燃料在从进料口42进入炉体内后,随着固体燃料燃烧导致的塌缩和出料输送机构46将燃烧剩余物排出炉体,上方的固体燃料逐渐向下移动,且在向下移动的过程中依次经过裂解区域(在裂解区域高温裂解并释出挥发分、水蒸气等),从裂解区域进入到固定碳燃烧区(在该区域内固体燃料中的固定碳进行燃烧),从固定碳燃烧区进入缺氧燃烧区(在缺氧燃烧区内进行缺氧燃烧),最终被推出炉体。In one case, the combustion furnace further includes a discharge conveying mechanism 46, and the discharge conveying mechanism 46 is, for example, any structure capable of providing thrust for the combustion residues, such as a conveyor belt. The material distribution structure includes a first arm group for forming a first inclined plane and a second arm group for forming a second inclined plane. The top of the first arm group is used to form a cracking area, and the second arm group is located in the first Between the arm group and the discharge conveying mechanism 46, a fixed carbon combustion zone is formed between the first arm group and the second arm group, and an oxygen-deficient combustion is formed between the second arm group and the discharge conveying mechanism 46 Area. After the solid fuel enters the furnace body from the feed port 42, with the collapse caused by the combustion of the solid fuel and the burning residue is discharged from the furnace body by the discharge conveying mechanism 46, the solid fuel above gradually moves downward, and in the downward direction In the process of moving, it passes through the cracking area in turn (the pyrolysis area is pyrolyzed and volatiles, water vapor, etc. are released), from the cracking area to the fixed carbon combustion area (the fixed carbon in the solid fuel is burned in this area), from The fixed carbon combustion zone enters the anoxic combustion zone (anoxic combustion is performed in the anoxic combustion zone), and is finally pushed out of the furnace body.
当然,在另一种情况中,分料结构可以仅包括第一支臂组10,第一支臂组10的上方形成裂解区域,第一支臂组10的下方形成固定碳燃烧区和缺氧燃烧区。Of course, in another case, the material distribution structure may only include the first arm group 10, a cracking area is formed above the first arm group 10, and a fixed carbon combustion area and an oxygen-deficient area are formed below the first arm group 10 burning area.
需要说明的是,裂解区域是指在该区域内固体燃料中的挥发分进行裂解 而释出的比重最大,因此该区域称作裂解区域,但是不排除在该区域内固体燃料也会进行燃烧,也不限制固体燃料在该区域内只能进行裂解。类似地,固定碳燃烧区是指在该区域内固体燃料主要是进行固定碳燃烧,但并不排除可以同时进行挥发分的裂解。同理,在缺氧燃烧区内固体燃料主要是进行缺氧燃烧,但并不排除进行挥发分的裂解。It should be noted that the cracking area refers to the area in which the volatile matter in the solid fuel is cracked and the specific gravity released is the largest, so this area is called the cracking area, but it is not excluded that the solid fuel will also be burned in this area. It is also not restricted that the solid fuel can only be cracked in this area. Similarly, the fixed carbon combustion zone refers to the area in which the solid fuel mainly undergoes fixed carbon combustion, but does not exclude the simultaneous pyrolysis of volatiles. Similarly, in the anoxic combustion zone, the solid fuel is mainly subjected to anoxic combustion, but the pyrolysis of volatile components is not excluded.
下面对燃烧炉的结构进行说明如下:The structure of the combustion furnace is described as follows:
根据本申请的实施例,提供一种固体燃料的燃烧炉包括炉体、分料结构和出料输送机构46,炉体的顶壁上设置有进料口42,炉体进风侧壁44的上部设置有进风口41;分料结构包括形成第一斜面的第一支臂组10,第一支臂组10设置在进料口42下方,用于承接从进料口42进入炉体内的固体燃料,第一斜面与水平面43之间具有第一夹角α,第一夹角α小于固体燃料在第一支臂组10上堆积形成的燃料堆的堆放坡度γ,且第一支臂组10上设置有第一过料间隙31,以使得固体燃料能够通过第一过料间隙31掉落;出料输送机构46设置在炉体的底部,用于承载自分料结构掉落的固体燃料,并将燃烧炉的燃烧剩余物排出炉体。According to an embodiment of the present application, a solid fuel combustion furnace is provided, which includes a furnace body, a material distribution structure, and a discharge conveying mechanism 46. The top wall of the furnace body is provided with a feeding port 42, and the air inlet side wall 44 of the furnace body is provided with a feeding port 42. The upper part is provided with an air inlet 41; the material distribution structure includes a first arm group 10 forming a first slope, and the first arm group 10 is arranged below the feed port 42 for receiving the solids entering the furnace body from the feed port 42 Fuel, there is a first included angle α between the first inclined plane and the horizontal plane 43 , and the first included angle α is smaller than the stacking gradient γ of the fuel stack formed by the solid fuel stacking on the first arm group 10 , and the first arm group 10 A first material passing gap 31 is provided on the upper part, so that the solid fuel can be dropped through the first material passing gap 31; the discharge conveying mechanism 46 is arranged at the bottom of the furnace body to carry the solid fuel dropped from the material distribution structure, and The combustion residue of the combustion furnace is discharged from the furnace body.
本实施例中,分料结构的第一支臂组10形成第一斜面,并设有第一过料间隙31。该结构对固体燃料进行筛选,使得体积较大的固体燃料停留在第一支臂组10上方,体积较小的固体燃料通过第一过料间隙31而掉落,这样使得体积较大的固体燃料在炉体内停留的时间更长,而体积较小的固体燃料在炉体内停留的时间相对更短,由此实现对不同体积的固体燃料的燃烧时长的控制。此外,通过上进料和上进风配合第一支臂组10,使得第一支臂组10上方的固体燃料能够获得充分的供氧量,从而维持固体燃料稳定、充分的燃烧,以保证燃烧炉运行稳定、可靠,防止出现断火现象。In this embodiment, the first support arm group 10 of the material distribution structure forms a first inclined plane, and is provided with a first material passing gap 31 . This structure screens the solid fuel, so that the solid fuel with a larger volume stays above the first arm group 10, and the solid fuel with a smaller volume falls through the first material passing gap 31, so that the solid fuel with a larger volume is dropped. The staying time in the furnace body is longer, while the solid fuel with smaller volume stays in the furnace body for a relatively shorter time, thereby realizing the control of the burning time of different volumes of solid fuel. In addition, the first arm group 10 is matched with the upper feed and the upper air inlet, so that the solid fuel above the first arm group 10 can obtain sufficient oxygen supply, so as to maintain stable and sufficient combustion of the solid fuel to ensure the combustion furnace. The operation is stable and reliable, and the phenomenon of fire failure is prevented.
出料输送机构46向炉体外输送燃烧剩余物、以及固体燃料燃烧造成的燃料堆塌缩形成了固体燃料向下运动的动力,使得固体燃料不断地补充到炉体内并在炉体内进行连续、可靠地燃烧。The discharge conveying mechanism 46 conveys the combustion residue to the outside of the furnace, and the collapse of the fuel stack caused by the combustion of the solid fuel forms the power for the downward movement of the solid fuel, so that the solid fuel is continuously replenished into the furnace body and continuously and reliably carried out in the furnace body. to burn.
如图1所示,堆放坡度γ(又称堆积坡度)即为固体燃料在第一支臂组10上自然堆放形成的稳定坡度。不同类型的燃料,例如生物质和褐煤,由于其粒径等固有特征的不同,使得其堆放坡度γ通常也不同。堆放坡度γ可以表示为堆放坡线45与水平面43的夹角。As shown in FIG. 1 , the stacking gradient γ (also known as stacking gradient) is a stable gradient formed by the natural stacking of solid fuel on the first arm group 10 . Different types of fuels, such as biomass and lignite, usually have different stacking slopes γ due to their inherent characteristics such as particle size. The stacking gradient γ can be expressed as the angle between the stacking gradient line 45 and the horizontal plane 43 .
本实施例中的固体燃料可以是任何能够燃烧并产生热量的固体,其包括但不限于:生物质燃料、烟煤、褐煤和煤灰、垃圾和污泥等。燃烧炉通过燃烧固体燃料产生热量,从而实现输出蒸汽或者发电等功能。The solid fuel in this embodiment can be any solid that can burn and generate heat, including but not limited to: biomass fuel, bituminous coal, lignite and coal ash, garbage and sludge, and the like. The combustion furnace generates heat by burning solid fuel, so as to realize the functions of outputting steam or generating electricity.
在一示例中,炉体包括顶壁、进风侧壁44和出风侧壁等。其中,顶壁上设置有进料口42,进风侧壁44的上部设置有进风口41,出风侧壁上形成有出风口47。In an example, the furnace body includes a top wall, an air inlet side wall 44 and an air outlet side wall, and the like. The top wall is provided with a feeding port 42 , the upper part of the air inlet side wall 44 is provided with an air inlet 41 , and the air outlet side wall is formed with an air outlet 47 .
可选地,炉体的顶壁上还设置有供容重小于或等于第一设定值的第一补 充燃料进入的第一入口71,第一入口71与进风口41的距离小于进料口42与进风口41的距离。Optionally, the top wall of the furnace body is also provided with a first inlet 71 for entering the first supplementary fuel whose bulk density is less than or equal to the first set value, and the distance between the first inlet 71 and the air inlet 41 is smaller than that of the feed inlet 42 The distance from the air inlet 41.
其中,容重可以指单位容积内物体的重量。通常容重用于描述流体,以粉尘为例,由于粉尘的颗粒之间较为分散,因此粉尘的容重较小,而污泥的容重较大。根据需要的不同,第一设定值可以设置为适当的值。Among them, the bulk density can refer to the weight of the object per unit volume. Usually the bulk density is used to describe the fluid. Taking dust as an example, since the particles of dust are relatively dispersed, the bulk density of dust is small, while the bulk density of sludge is relatively large. According to different needs, the first set value can be set to an appropriate value.
第一补充燃料(例如为粉尘、煤灰和垃圾等)的容重小于或等于第一设定值。可以根据经验或者燃烧试验等来确定不同粒径的上述燃料的第一设定值。The bulk density of the first supplementary fuel (eg, dust, coal ash, garbage, etc.) is less than or equal to the first set value. The first set value of the above-mentioned fuels with different particle sizes can be determined according to experience or a combustion test.
由于这些第一补充燃料的容重较小,因此比较容易被气流携带而移动,因此将第一入口71设置在进风口41和进料口42之间,使得第一补充燃料如粉尘、煤灰和垃圾等这类燃料落在燃料堆朝向进风口41的堆放斜面上,不会被气流直接吹入排气通道。落在燃料堆上的第一补充燃料被固体燃料点燃而燃烧,并随着燃料堆的塌缩而逐渐向下移动,最终燃烧剩余的残渣随着燃烧剩余物排出炉体。Since the bulk density of these first supplementary fuels is relatively small, it is easier to be carried and moved by the airflow, so the first inlet 71 is arranged between the air inlet 41 and the feed inlet 42, so that the first supplementary fuels such as dust, coal ash and Such fuel such as garbage falls on the stacking slope of the fuel stack toward the air inlet 41, and will not be directly blown into the exhaust passage by the airflow. The first supplementary fuel falling on the fuel stack is ignited and burned by the solid fuel, and gradually moves downward as the fuel stack collapses, and finally the residual combustion residue is discharged from the furnace body along with the combustion residue.
类似地,炉体的顶壁上还设置有供容重大于第一设定值的第二补充燃料进入的第二入口72,第二入口72与进风口41的距离大于进料口42与进风口41的距离。Similarly, the top wall of the furnace body is also provided with a second inlet 72 for entering the second supplementary fuel with a volume larger than the first set value. The distance of the tuyere 41 .
其中,容重大于第一设定值的第二补充燃料例如为污泥等,本实施例中的燃烧炉能够对含水量小于或等于80%的污泥进行燃烧处理。由于污泥的容重较大,不容易受到气流的影响,因此将第二入口72设置在进料口42和出风口47之间,使污泥进入到炉体内之后落到燃料堆的远离进风口41的堆放斜面上,由于该侧斜面与第一支臂组10第一端的距离较近,因此此处的温度相较于其他位置的温度更高,更容易对污泥进行干燥并将其点燃,因此对污泥处理的可靠性更高,使得可以燃烧含水量更高的污泥。Wherein, the second supplementary fuel with a volume larger than the first set value is, for example, sludge, etc. The combustion furnace in this embodiment can burn sludge with a water content less than or equal to 80%. Since the bulk density of the sludge is relatively large, it is not easily affected by the airflow, so the second inlet 72 is arranged between the feed inlet 42 and the air outlet 47, so that the sludge enters the furnace body and falls to the far away air inlet of the fuel pile. On the stacking slope of 41, since the distance between the side slope and the first end of the first arm group 10 is relatively close, the temperature here is higher than that at other positions, and it is easier to dry the sludge and remove it. Ignition and therefore higher reliability of sludge treatment, making it possible to burn sludge with a higher water content.
在一种实施方式中,为了能够方便地将第二补充燃料输送到第二入口72内,燃烧炉还可以包括螺旋推料器。例如该螺旋推料器可以包括转轴和与转轴固接连接的多组螺旋刀片,螺旋刀片可以均匀分布于转轴的转动平面内。该螺旋推料器固定在炉体的顶壁上,且螺旋推料器包括污泥出口。该污泥出口设置在第二入口72的上方,以使第二入口72接收到自污泥出口排出的污泥。通过设置螺旋推料器可以方便地控制污泥的输入速度和输送量,以确保能够对污泥进行充分处理。In one embodiment, in order to facilitate the delivery of the second supplemental fuel into the second inlet 72, the burner may further include an auger. For example, the screw pusher may include a rotating shaft and a plurality of sets of helical blades fixedly connected with the rotating shaft, and the helical blades may be evenly distributed in the rotation plane of the rotating shaft. The screw pusher is fixed on the top wall of the furnace body, and the screw pusher includes a sludge outlet. The sludge outlet is provided above the second inlet 72 so that the second inlet 72 receives sludge discharged from the sludge outlet. The input speed and conveying volume of sludge can be easily controlled by setting the screw feeder to ensure that the sludge can be fully treated.
该燃烧炉不仅能够实现固体燃料的堆烧,而且在燃烧炉燃烧过程中可以利用同时对未进行预处理的燃烧炉树叶、塑料袋、飞沫、粉尘、垃圾和污泥等进行燃烧处理,从而降低了垃圾等固废和污泥等的处理成本。而且和出料输送机构炉相比,由于出料输送机构炉中的燃料只能铺设在出料输送机构上,受限于出料输送机构的面积,燃烧同样体积的固体燃料炉提供相同的热值排炉需要更大的容积,而该燃烧炉中的固体燃料较多,因此可以在较小的空间内提供较大的热值,以此实现对含水量特别高的污泥的燃烧,而无需对污泥、 垃圾和粉尘等进行预处理就可以实现燃烧,从而节省了极大的对第一补充燃料和第二补充燃料进行预处理的设备和费用。The combustion furnace can not only realize the stacking combustion of solid fuel, but also can use the combustion furnace leaves, plastic bags, droplets, dust, garbage and sludge that have not been pretreated at the same time during the combustion process of the combustion furnace. Reduce the treatment cost of solid waste such as garbage and sludge. Moreover, compared with the discharge conveyor mechanism furnace, since the fuel in the discharge conveyor mechanism furnace can only be laid on the discharge conveyor mechanism, limited by the area of the discharge conveyor mechanism, the solid fuel furnace burning the same volume can provide the same amount of heat. The high-value exhaust furnace requires a larger volume, and the solid fuel in the combustion furnace is more, so it can provide a larger calorific value in a smaller space, so as to achieve the combustion of sludge with a particularly high water content, and Combustion can be achieved without pretreatment of sludge, garbage, dust, etc., thereby greatly saving equipment and costs for pretreatment of the first supplementary fuel and the second supplementary fuel.
对于进入炉体的第一补充燃料和/或第二补充燃料,在固体燃料的燃烧下其中的水分被蒸发,进而被点燃,随着固体燃料一起燃烧。而固体燃烧在炉体内被分料结构进行筛选和分拣,从而实现有组织、有序地燃烧。For the first supplementary fuel and/or the second supplementary fuel entering the furnace body, the moisture therein is evaporated under the combustion of the solid fuel, and then ignited, and burns together with the solid fuel. The solid combustion is screened and sorted by the material distribution structure in the furnace body, so as to achieve organized and orderly combustion.
其中,分料结构可以第一支臂组10,第一支臂组10用于形成第一斜面和第一过料间隙31。第一支臂组10的第一端低于其第二端,以形成第一斜面,且第一支臂组10的第二端与进风侧壁44之间的距离小于进料口42与进风侧壁44之间的距离,以此保证固体燃料进入后均可以沿着第一斜面顺畅地向下移动。第一支臂组10可以采用任何适当的形式和结构,只要能够实现对固体燃料的分拣和筛选即可。Wherein, the material distribution structure can be the first arm group 10, and the first arm group 10 is used to form the first inclined plane and the first material passing gap 31. The first end of the first arm set 10 is lower than the second end thereof to form a first inclined plane, and the distance between the second end of the first arm set 10 and the air inlet side wall 44 is smaller than the distance between the feed inlet 42 and the inlet side wall 44 . The distance between the air inlet side walls 44 ensures that the solid fuel can smoothly move downward along the first slope after entering. The first arm group 10 can take any suitable form and structure as long as it can realize the sorting and screening of solid fuel.
例如,第一支臂组10可以包括多个平行的第一支臂,各第一支臂由耐火材料制作,相邻的两个第一支臂之间具有第一过料间隙31。第一支臂的结构、形状等均可以根据实际需要确定。For example, the first support arm group 10 may include a plurality of parallel first support arms, each first support arm is made of refractory material, and a first material passing gap 31 is formed between two adjacent first support arms. The structure and shape of the first arm can be determined according to actual needs.
又例如,第一支臂可以是第一水管11。分料结构还可以包括第一集水箱51和第二集水箱52,第一集水箱51连接在第一支臂组10的第一端(处于下方的一端),并与第一水管11连通,第二集水箱52连接在第一支臂组10的第二端(处于上方的一端),并与第一水管11连通,这样可以向第一支臂组10中通入水,利用水进行冷却和防护,防止第一支臂组10被烧毁。For another example, the first arm may be the first water pipe 11 . The material distribution structure can also include a first water collection tank 51 and a second water collection tank 52, the first water collection tank 51 is connected to the first end (the end at the bottom) of the first arm group 10, and communicates with the first water pipe 11, The second water collecting tank 52 is connected to the second end (the upper end) of the first arm set 10 and communicated with the first water pipe 11, so that water can be introduced into the first arm set 10, and the water can be used for cooling and cooling. Protection to prevent the first arm group 10 from being burned.
优选地,第一水管11外还可以套设第一耐火层12,通过第一耐火层12可以调整第一过料间隙31的宽度W,而且第一耐火层12可以进一步保护第一水管11。在燃烧炉燃烧不同的固体燃料时,可以更换不同的第一耐火层12。Preferably, a first refractory layer 12 can be sleeved outside the first water pipe 11 , the width W of the first material passing gap 31 can be adjusted by the first refractory layer 12 , and the first refractory layer 12 can further protect the first water pipe 11 . When the burner burns different solid fuels, different first refractory layers 12 can be replaced.
为了便于拆卸、更换第一耐火层12,第一水管11上可以设置有多个限位凸起,第一耐火层12上可以设置有多个限位凹槽。在第一耐火层12设置在第一水管11上时,限位凸起与限位凹槽配合,防止第一耐火层12掉落,更换时可以方便地将第一耐火层12从第一水管11上取下。In order to facilitate disassembly and replacement of the first refractory layer 12 , the first water pipe 11 may be provided with a plurality of limiting protrusions, and the first refractory layer 12 may be provided with a plurality of limiting grooves. When the first refractory layer 12 is arranged on the first water pipe 11, the limit protrusions cooperate with the limit grooves to prevent the first refractory layer 12 from falling, and the first refractory layer 12 can be easily removed from the first water pipe during replacement. 11 to remove.
第一水管11上的限位凸起的长度可以相同或者不同,从而满足不同需求。The lengths of the limiting protrusions on the first water pipe 11 may be the same or different, so as to meet different requirements.
为了防止在第一支臂组10处固体燃料卡死导致形成燃烧死区,第一水管11的第二端的上边沿与第二集水箱52的上边沿平齐,从而使固体燃料可以顺畅地下滑。In order to prevent the solid fuel from being stuck at the first arm group 10 and form a burning dead zone, the upper edge of the second end of the first water pipe 11 is flush with the upper edge of the second water collecting tank 52, so that the solid fuel can slide down smoothly .
可选地,第一支臂组10的第二端上还可以配合设置调节挡板,调节挡板用于控制固体燃料是否可以通过第二端,以适配燃烧炉内燃烧不同的固体燃料。调节挡板可以通过销轴等可以转动地连接在第一支臂组10的第二端,从而在需要固体燃料通过第二端时放下调节挡板,使其可以通过第二端掉落;反之,不需要时则升起调节挡板,使其阻止固体燃料通过第二端掉落。Optionally, the second end of the first arm group 10 may also be equipped with an adjustment baffle, which is used to control whether the solid fuel can pass through the second end, so as to adapt to the combustion of different solid fuels in the combustion furnace. The adjusting baffle can be rotatably connected to the second end of the first arm group 10 through pins, etc., so that when the solid fuel needs to pass through the second end, the adjusting baffle can be lowered so that it can fall through the second end; otherwise , and when not needed, raise the adjusting baffle to prevent the solid fuel from falling through the second end.
或者,调节挡板也可以通过伸缩杆等可移动地连接在炉体上,在不需要 固体燃料通过第二端掉落时将调节挡板推动到封闭第二端与炉体之间的开口;在需要固体燃料通过第二端掉落时将调节挡板拉动到离开该开口。Alternatively, the adjusting baffle can also be movably connected to the furnace body through a telescopic rod, etc., when the solid fuel does not need to fall through the second end, the adjusting baffle can be pushed to close the opening between the second end and the furnace body; The adjustment flap is pulled out of the opening when the solid fuel is required to drop through the second end.
在本实施例中,分料结构除了包括第一支臂组10外,还可以包括用于形成第二斜面的第二支臂组20,第二支臂组20位于第一支臂组10和出料输送机构46之间,第二支臂组20具有第二过料间隙32,第二过料间隙32的宽度小于第一过料间隙31的宽度。In this embodiment, in addition to the first support arm set 10, the material distribution structure may also include a second support arm set 20 for forming the second inclined plane, and the second support arm set 20 is located between the first support arm set 10 and the second support arm set 20. Between the discharging and conveying mechanisms 46 , the second arm group 20 has a second feeding gap 32 , and the width of the second feeding gap 32 is smaller than the width of the first feeding gap 31 .
通过设置第二支臂组20,其与第一支臂组10配合,第二支臂组20和第一支臂组10之间形成固定燃燃烧区,第二支臂组20和出料输送机构46之间形成缺氧燃烧区。第二支臂组20可以对第一支臂组10下方的固体燃料进行分拣和导向,从而使得在炉体的容积较大、固体燃料量较多时也能够充分燃烧,且不会过燃。By arranging the second arm set 20, which cooperates with the first arm set 10, a fixed combustion area is formed between the second arm set 20 and the first arm set 10, and the second arm set 20 and the discharge conveyance An oxygen-deficient combustion zone is formed between the mechanisms 46 . The second arm group 20 can sort and guide the solid fuel below the first arm group 10 , so that even when the furnace body has a large volume and a large amount of solid fuel, it can be fully burned without overburning.
第二支臂组20可以连接在第一支臂组10或者是第一集水箱上,如通过焊接、螺纹连接等等,或者是也可以与第一支臂组10或第一集水箱一体成型,如通过铸造、弯折等方式进行加工。The second arm set 20 can be connected to the first arm set 10 or the first water collecting tank, such as by welding, screw connection, etc., or can also be integrally formed with the first arm set 10 or the first water collecting tank , such as processing by casting, bending, etc.
可选地,为了确保固体燃料在固定碳燃烧区内的时间,第一支臂组10的第二端与进风侧壁44之间的距离L1大于第二支臂组20的第二端与进风侧壁44之间的距离L2,这样可以使固体燃料在固体碳燃烧区燃烧更加充分。Optionally, in order to ensure the time of the solid fuel in the fixed carbon combustion zone, the distance L1 between the second end of the first arm set 10 and the air inlet side wall 44 is greater than the distance L1 between the second end of the second arm set 20 and the air inlet side wall 44 . The distance L2 between the air inlet side walls 44 can make the solid fuel burn more fully in the solid carbon combustion zone.
第二支臂组20的结构可以与第一支臂组10的结构相同或不同。例如,第二支臂组20包括多个第二支臂,相邻两个第二支臂之间形成第二过料间隙32。The structure of the second arm set 20 may be the same as or different from that of the first arm set 10 . For example, the second support arm group 20 includes a plurality of second support arms, and a second material passing gap 32 is formed between two adjacent second support arms.
第二支臂可以是耐火材料制成的支臂,这样可以保证第二支臂组20的性能,确保使用寿命。The second support arm can be a support arm made of refractory material, which can ensure the performance of the second support arm group 20 and ensure the service life.
或者,第二支臂也可以是第二水管21。若第二支臂为第二水管21,则分料结构还包括第三集水箱53,第二支臂组20的第一端与第一集水箱51连接,从而实现与第一支臂组10的第一端连接,第二支臂组20的第二端与第三集水箱53连接,这样可以向第二支臂组20中通入水,对其进行冷却和防护,防止被烧毁。Alternatively, the second arm may also be the second water pipe 21 . If the second arm is the second water pipe 21, the material distribution structure further includes a third water collecting tank 53, and the first end of the second arm group 20 is connected to the first water collecting tank 51, so as to realize the connection with the first arm group 10 The first end of the second arm set 20 is connected to the third water collecting tank 53, so that water can be introduced into the second arm set 20 to cool and protect it and prevent it from being burned.
可选地,第二水管21外还可以套设第二耐火层22,通过第二耐火层22可以调整第二过料间隙32的宽度,而且可以进一步保护第二水管21。Optionally, a second refractory layer 22 can be sleeved outside the second water pipe 21 , and the width of the second material passing gap 32 can be adjusted through the second refractory layer 22 , and the second water pipe 21 can be further protected.
为了防止在第二支臂组20处固体燃料卡死导致形成燃烧死区,第二水管21的第二端的上边沿与第三集水箱53的上边沿平齐,从而使固体燃料可以顺畅地下滑。In order to prevent the solid fuel from being stuck at the second arm group 20 and form a burning dead zone, the upper edge of the second end of the second water pipe 21 is flush with the upper edge of the third water collecting tank 53, so that the solid fuel can slide down smoothly .
第二支臂组20的第二端与出料输送机构46之间具有出料距离L3,且出料距离与炉体内的燃烧剩余物中的挥发分比重负相关。由于第二支臂组20的长度一旦加工完成就固定了,因此通过调节第二支臂组20与出料输送机构 46之间的出料距离L3可以调整第二斜面与水平面43之间的夹角,进而调整固体燃料在固定碳燃烧区停留的时间,从而控制燃烧剩余物中的挥发分占比,进而实现控制燃烧剩余物中的碳的质量。这是因为燃烧剩余物中的碳质量主要跟挥发分的挥发程度和缺氧燃烧的程度相关,挥发分越少,燃烧剩余物中的碳的质量越好。There is a discharging distance L3 between the second end of the second arm group 20 and the discharging conveying mechanism 46, and the discharging distance is negatively correlated with the specific gravity of volatile matter in the combustion residue in the furnace body. Since the length of the second arm group 20 is fixed once the processing is completed, the clamp between the second inclined plane and the horizontal surface 43 can be adjusted by adjusting the discharging distance L3 between the second arm group 20 and the discharging conveying mechanism 46 angle, and then adjust the time that the solid fuel stays in the fixed carbon combustion zone, so as to control the proportion of volatile matter in the combustion residue, and then control the quality of carbon in the combustion residue. This is because the carbon quality in the combustion residue is mainly related to the degree of volatilization of the volatile matter and the degree of anoxic combustion. The less volatile matter, the better the quality of the carbon in the combustion residue.
当炉体的燃烧空间过大时,为了保证固体燃料的充分燃烧,分料结构还可以包括至少一个第三支臂组,第三支臂组的数量为多个,且各第三支臂组均具有第三过料间隙,沿出料输送机构的出料方向,多个第三支臂组的第三过料间隙逐渐减小。When the combustion space of the furnace body is too large, in order to ensure the full combustion of the solid fuel, the material distribution structure may also include at least one third arm group, the number of the third arm group is multiple, and each third arm group All have a third feeding gap, and along the feeding direction of the feeding conveying mechanism, the third feeding gaps of the plurality of third arm groups gradually decrease.
第三支臂组的结构和形状等可以与第一支臂组10相同或不同,本实施例对此不作赘述。第三支臂组的数量也可以根据需求选择。The structure and shape of the third arm group may be the same as or different from those of the first arm group 10 , which will not be repeated in this embodiment. The number of the third arm group can also be selected according to requirements.
在固体燃料燃烧过程中,由于固体燃料在裂解区域内会释出挥发分,而且会产生一氧化碳等,为了经济、高效地对挥发分进行处理,从而减少清洁排放的成本,炉体内还设置有用于存储固体燃料燃烧产生的热量的蓄热装置61,蓄热装置61用于在炉体内形成蓄热腔体48,并使蓄热腔体48内的至少部分区域的温度维持在800℃~1150℃,以形成稳定的温度场。图1仅对蓄热装置处进行了剖切。During the combustion of solid fuel, since the solid fuel will release volatile matter in the cracking area, and will generate carbon monoxide, etc., in order to treat the volatile matter economically and efficiently, thereby reducing the cost of clean emissions, the furnace body is also provided with a for A heat storage device 61 for storing the heat generated by the combustion of solid fuel, the heat storage device 61 is used to form a heat storage cavity 48 in the furnace body, and maintain the temperature of at least part of the area in the heat storage cavity 48 at 800°C to 1150°C , to form a stable temperature field. Figure 1 only shows a section of the heat storage device.
在一示例中,蓄热腔体48与出风口47连通,而为了保证固体燃料产生的气体中的挥发分等不会未经处理而逃逸,出风口47的高度低于进风口41的高度,而且这样还可以为固体燃料充分供氧。In an example, the heat storage cavity 48 is communicated with the air outlet 47, and in order to ensure that the volatile matter in the gas generated by the solid fuel will not escape without treatment, the height of the air outlet 47 is lower than the height of the air inlet 41, Moreover, this can also provide sufficient oxygen for the solid fuel.
可选地,蓄热装置61包括点火体611和蓄热体612,点火体611的至少部分与第一支臂组10的第一端的距离小于或等于设定距离阈值,以使点火体611的至少一部分位于碳焰的外焰区。Optionally, the heat storage device 61 includes an ignition body 611 and a heat storage body 612, and the distance between at least part of the ignition body 611 and the first end of the first arm group 10 is less than or equal to a set distance threshold, so that the ignition body 611 At least a portion of it is located in the outer flame zone of the carbon flame.
点火体611用于吸收碳焰的热量,从而对经过的气体进行加热,以使气体中的可燃气体燃烧。蓄热体612位于点火体611的上方,用于配合点火体611形成蓄热腔体48,同时蓄热体612具有吸收气体燃烧产生的热量,从而配合点火体611在蓄热腔体48内形成稳定维持在800℃~1150℃的温度场,这样避免了低于800℃造成的气体内的挥发分和二噁英等被处理的不充分的问题,又不会因为超过1200℃而出现氧化空气中的氮,造成氮氧化物排放超标。此外,温度场的容积大小应能够使气体在温度场中的停留足够的时间,以确保挥发分等被充分处理。The ignition body 611 is used to absorb the heat of the carbon flame, thereby heating the passing gas to burn the combustible gas in the gas. The heat storage body 612 is located above the ignition body 611, and is used to form the heat storage cavity 48 in cooperation with the ignition body 611. At the same time, the heat storage body 612 absorbs the heat generated by the combustion of the gas, so as to cooperate with the ignition body 611 to form the heat storage cavity 48 The temperature field is stably maintained at 800°C to 1150°C, which avoids the problem of insufficient treatment of volatile matter and dioxin in the gas caused by lower than 800°C, and does not cause oxidizing air when it exceeds 1200°C. nitrogen, causing nitrogen oxide emissions to exceed the standard. In addition, the volume of the temperature field should be such that the gas stays in the temperature field for a sufficient time to ensure that volatiles, etc., are adequately treated.
除此之外,点火体611和蓄热体612还具有对蓄热腔体内的温度进行调峰,从而适应含有不同水分的固体燃料,从而保证VOC等能够被可靠处理。In addition, the ignition body 611 and the heat storage body 612 can also adjust the temperature in the heat storage cavity to peak, so as to adapt to solid fuels with different moisture content, so as to ensure that VOCs and the like can be treated reliably.
在本实施例中,点火体611和蓄热体612可以是耐火水泥等材质,但对此不作限制,其也可以是其他材质,只要保证蓄热量能够维持温度场在800℃~1150℃即可。In this embodiment, the ignition body 611 and the heat storage body 612 can be made of refractory cement or other materials, but this is not limited, and they can also be made of other materials, as long as the heat storage can maintain the temperature field at 800°C to 1150°C. .
优选地,点火体611和蓄热体612的单位体积蓄热量大于炉体的单位体 积的蓄热量。Preferably, the heat storage per unit volume of the ignition body 611 and the heat storage body 612 is greater than the heat storage heat per unit volume of the furnace body.
此外,根据需要可以在蓄热体612上开设补气口,以在需要供氧时为蓄热腔体48内供氧。In addition, an air supply port may be provided on the thermal storage body 612 as required, so as to supply oxygen into the thermal storage cavity 48 when oxygen supply is required.
通过设置蓄热装置61实现了利用固体燃料燃烧的热量对排气进行处理,已达到清洁排放的目的,节省了尾气处理和排放的成本。By arranging the heat storage device 61, the exhaust gas is treated with the heat of the combustion of the solid fuel, the purpose of clean emission is achieved, and the cost of exhaust gas treatment and emission is saved.
下面结合前述的结构,对燃烧炉的工作过程和原理进行说明如下:The working process and principle of the combustion furnace are described below in conjunction with the aforementioned structure:
在一示例中,分料结构包括一个第一支臂组10和一个第二支臂组20。当然,在其他示例中,根据燃烧炉的功率大小,可以将分料结构设置成包括两个以上的第二支臂组20,例如三个支臂组,对此不作限制。In one example, the material distribution structure includes a first arm set 10 and a second arm set 20 . Of course, in other examples, according to the power of the combustion furnace, the material distribution structure may be set to include more than two second arm groups 20, for example, three arm groups, which is not limited.
如图2所示,第一支臂组10具有第一斜面和第一过料间隙31,第一支臂组10设置在进料口下方,且第一支臂组10的第一端(在图2中为远离进风侧壁44的一端)的高度低于第一支臂组10的第二端(在图2中为靠近进风侧壁44的一端)的高度,第一支臂组10的第二端与炉体的进风侧壁之间的距离小于或等于进料口与进风侧壁之间的距离。As shown in FIG. 2 , the first support arm group 10 has a first inclined surface and a first material passing gap 31 , the first support arm group 10 is arranged below the feed opening, and the first end of the first support arm group 10 (in the The height of the end away from the air inlet side wall 44 in FIG. 2 is lower than the height of the second end of the first arm group 10 (the end close to the air inlet side wall 44 in FIG. 2 ). The distance between the second end of 10 and the air inlet side wall of the furnace body is less than or equal to the distance between the feed port and the air inlet side wall.
第二支臂组20位于第一支臂组10下方,且第二支臂组20的第一端(远离进风侧壁44的一端)的高度高于第二支臂组20的第二端(靠近进风侧壁44的一端)的高度,第二支臂组20具有第二斜面和第二过料间隙,第二过料间隙的宽度小于第一过料间隙31的宽度。The second arm set 20 is located below the first arm set 10 , and the height of the first end (the end away from the air inlet side wall 44 ) of the second arm set 20 is higher than the second end of the second arm set 20 (near the end of the air inlet side wall 44 ), the second arm group 20 has a second inclined surface and a second material passing gap, and the width of the second feeding gap is smaller than the width of the first feeding gap 31 .
在本示例中,第一支臂组10的上方为裂解区域,固体燃料在该区域内时吸收热量并且其中的可燃气体因裂解而释出,同时其中的水分也会被蒸发掉。In this example, the top of the first arm group 10 is a cracking area, and the solid fuel absorbs heat in this area, and the combustible gas therein is released due to cracking, and the moisture therein is also evaporated.
第一支臂组10和第二支臂组20之间可以形成固定碳燃烧区,固体燃料在该区域内时其中的固定碳进燃烧并放热。由于堆烧炉中固定碳燃烧区内的固体燃料较多,因此能够提供足够的热量给裂解区域中的固体燃料,保证即使进入炉体的固体燃料的湿度较大,也有充分的热量将其干燥,从而使得堆烧炉能够适应不同湿度的固体燃料,在提升适应性的同时不需要对固体燃料进行预处理,节省了成本,而且不需要复杂的传感器进行检测,也不需要进行复杂的控制,大大提升了可靠性,降低了故障率。A fixed carbon combustion zone may be formed between the first arm set 10 and the second arm set 20, and the fixed carbon in the solid fuel is burned and released when the solid fuel is in the zone. Since there are more solid fuels in the fixed carbon combustion zone in the stacker burner, it can provide enough heat to the solid fuel in the pyrolysis zone to ensure that even if the solid fuel entering the furnace has a high humidity, there is sufficient heat to dry it , so that the stack burner can adapt to solid fuels of different humidity. While improving the adaptability, it does not need to preprocess the solid fuel, which saves costs, and does not require complex sensors for detection and complex control. The reliability is greatly improved and the failure rate is reduced.
第二支臂组20和出料输送机构46之间形成缺氧燃烧区,固体燃料在该区域中时由于离进风口41较远、且体积较小导致固体燃料之间的缝隙较小,因此使得供氧量较少、且气流速度较低,而气流速度降低就会使得缺氧燃烧区的温度较低,这样就解决了现有摊烧炉容易过燃和结焦的问题。本申请实施例中的燃烧炉利用了固体燃料在燃烧过程中体积逐渐减小、燃料缝隙逐渐增大的固有特性,实现了对炉体内不同位置的风阻的自动调节,从而能够自动防止固体燃料过燃。An oxygen-deficient combustion zone is formed between the second arm set 20 and the discharge conveying mechanism 46. When the solid fuel is in this zone, the gap between the solid fuels is relatively small because the solid fuel is far away from the air inlet 41 and the volume is relatively small. The oxygen supply is less and the airflow velocity is lower, and the reduced airflow velocity will make the temperature of the oxygen-deficient combustion zone lower, thus solving the problem of easy overburning and coking in the existing spread-burning furnace. The combustion furnace in the embodiment of the present application utilizes the inherent characteristics of the gradually decreasing volume of the solid fuel and the gradually increasing fuel gap during the combustion process, so as to realize the automatic adjustment of the wind resistance at different positions in the furnace body, so as to automatically prevent the solid fuel from overheating. burn.
为了便于理解,对燃烧炉的运行过程和原理进行简要说明如下:In order to facilitate understanding, the operation process and principle of the combustion furnace are briefly described as follows:
燃烧炉的运行过程可以分为填料、点火和运行几个阶段。The operation process of the combustion furnace can be divided into several stages of filling, ignition and operation.
在填料阶段,固体燃料从进料口42进入,并逐渐下落和堆积形成燃料堆,燃料堆自然形成堆放坡度γ,燃料堆如图1所示的示意,在此阶段由于固体燃料并未燃烧,因此炉体内各处固体燃料堆积形成的堆放坡度类似。当固体燃料堆积到进料口42的第一料位P时,停止进料,准备点燃。In the filling stage, the solid fuel enters from the feed port 42 and gradually falls and accumulates to form a fuel pile. The fuel pile naturally forms a stacking slope γ. The fuel pile is schematically shown in FIG. Therefore, the stacking slope formed by the accumulation of solid fuel everywhere in the furnace body is similar. When the solid fuel accumulates to the first material level P of the feeding port 42, the feeding is stopped and is ready to be ignited.
在点燃阶段,关闭进风口41、打开与出风口47连接的引风机(引风机通过通道与出风口47连通),在进料口42处放入引燃物,此时在引风机作用下炉体内为负压状态,气流从进料口42进入,使得引燃物将固体燃料点燃,在点燃一段时间(该时间可以根据需要采用适当的方式确定)后进入运行阶段。In the ignition stage, close the air inlet 41, open the induced draft fan connected to the air outlet 47 (the induced draft fan communicates with the air outlet 47 through the channel), and put the ignition material at the inlet 42, and the furnace is under the action of the induced draft fan. The body is in a negative pressure state, and the air flow enters from the feed port 42, so that the solid fuel is ignited by the pilot, and the solid fuel is ignited for a period of time (the time can be determined in an appropriate manner according to needs) and then enters the operation stage.
在运行阶段,将进料口42的料位保持在第二料位,第二料位高于第一料位,并打开进风口41,使气流从进风口41进入,且在运行一段时间时启动出料输送机构46,使出料输送机构46推动固体燃料向出料口运动,其中出料输送机构46的运动方向为远离进风口41的方向。In the operation stage, the material level of the feed port 42 is kept at the second material level, and the second material level is higher than the first material level, and the air inlet 41 is opened to allow the airflow to enter from the air inlet 41, and when running for a period of time The discharging conveying mechanism 46 is activated, so that the discharging conveying mechanism 46 pushes the solid fuel to move toward the discharging port, wherein the moving direction of the discharging conveying mechanism 46 is the direction away from the air inlet 41 .
此阶段中,由于固体燃料的不断燃烧而使得炉体内的燃料堆不断塌缩、以及出料输送机构46不断驱动燃烧剩余物向炉体外运动,在这双重动力作用下,使得上方进料口42处的固体燃料能够不断向下掉落,实现向炉体内补充新的固体燃料。In this stage, due to the continuous combustion of the solid fuel, the fuel stack in the furnace body is continuously collapsed, and the discharge conveying mechanism 46 continuously drives the combustion residue to move toward the outside of the furnace. The solid fuel at the furnace can continue to fall downwards to realize the replenishment of new solid fuel into the furnace body.
由于炉体内的固体燃料量多,因此处于在燃状态的固体燃料充足,能够提供足够的热量对新进入的固体燃料进行干燥,且能够满足新进入的固体燃料被点燃所需吸收的热量,由此保证了对不同湿度的固体燃料的适应性,确保燃烧炉能够在不需要复杂的传感器进行检查和控制的情况下,使燃烧炉能够顺利、稳定地燃烧。Due to the large amount of solid fuel in the furnace, the solid fuel in the burning state is sufficient, which can provide enough heat to dry the newly entered solid fuel, and can satisfy the heat absorbed by the newly entered solid fuel to be ignited. This ensures the adaptability to solid fuels of different humidity, and ensures that the burner can burn smoothly and stably without the need for complex sensors for inspection and control.
进料口42进入的固体燃料首先在裂解区域内吸热而释出一些气体(包括但不限于VOC、二噁英和水蒸气等),在此过程中固体燃料的体积也会减小。这些释出的气体被气流携带而进入蓄热装置61形成的蓄热腔体48内,在蓄热腔体48内被处理。由于蓄热装置61的设置以及其具有足够的蓄热能力,因此保证了能够适应不同温度的气体,且保证能够对气体中的VOC(即挥发性有机化合物,英文全称为volatile organic compounds)进行充分处理。The solid fuel entering the feed port 42 first absorbs heat in the cracking area and releases some gases (including but not limited to VOC, dioxin and water vapor, etc.), and the volume of the solid fuel will also decrease during this process. These released gases are carried by the airflow into the heat storage cavity 48 formed by the heat storage device 61 , and are processed in the heat storage cavity 48 . Due to the setting of the heat storage device 61 and its sufficient heat storage capacity, it is ensured that it can adapt to gases of different temperatures, and it is ensured that the VOC (ie, volatile organic compounds, English full name is volatile organic compounds) in the gas can be fully carried out. deal with.
当固体燃料自进料口42到达分料结构的第一支臂组10的第一斜面时,由于第一支臂组10的阻挡作用,使得体积小于第一过料间隙31的固体燃料能够通过第一支臂组10而进入到固定碳燃烧区。对于体积大于第一过料间隙31的固体燃料,其会沿着第一斜面向下运动,逐渐运动到第一支臂组10的第一端(即图中显示的远离进风侧壁44的一端),在此过程中,固体燃料仍可以吸热进行裂解以及水分的蒸发,若固体燃料运动到温度场高于燃料燃点的温度范围内,则固体燃料会被点燃而开始燃烧。When the solid fuel reaches the first slope of the first support arm group 10 of the material distribution structure from the feed port 42 , the solid fuel with a volume smaller than the first material passing gap 31 can pass through due to the blocking effect of the first support arm group 10 . The first arm set 10 enters the fixed carbon combustion zone. For the solid fuel whose volume is larger than the first material passing gap 31, it will move downward along the first slope and gradually move to the first end of the first arm group 10 (that is, the one shown in the figure that is far from the air inlet side wall 44). In this process, the solid fuel can still absorb heat for cracking and evaporation of water. If the solid fuel moves to a temperature range where the temperature field is higher than the ignition point of the fuel, the solid fuel will be ignited and start to burn.
伴随着固体燃料的裂解、水分蒸发和燃烧,燃料的体积也在不断地缩小,直到燃烧到能够通过第一过料间隙31掉落,进入到固定碳燃烧区。Along with the cracking, water evaporation and combustion of the solid fuel, the volume of the fuel is also continuously reduced until it is burned enough to fall through the first material passing gap 31 and enter the fixed carbon combustion zone.
有的固体燃料中含有不可燃且体积较大的成分,由于这些成分的体积不会减小因此会沿着第一斜面运动到第一支臂组10的第一端,然后掉落到缺氧燃烧区,并随着缺氧燃烧区的固体燃料的塌缩和出料输送机构46的推动被输送到出料口而排出炉体。这使得对燃烧炉对固体燃料的适应性极强,对于掺杂了不可燃物的固体燃料也能够兼容,且保证不会由于不可燃物的存在而造成卡死。Some solid fuels contain non-flammable and relatively large components. Since the volume of these components will not decrease, they will move along the first inclined plane to the first end of the first arm group 10, and then drop to the hypoxia. The combustion zone is transported to the discharge port and discharged from the furnace body with the collapse of the solid fuel in the oxygen-deficient combustion zone and the push of the discharge conveying mechanism 46 . This makes the combustor extremely adaptable to solid fuels, and is also compatible with solid fuels doped with incombustibles, and it is guaranteed not to be stuck due to the presence of incombustibles.
由于第一支臂组10的阻挡作用,使得第一支臂组10下方的固体燃料体 积塌缩的速度和第一支臂组10上方固体燃料的掉落速度之间存在了速度差,进而在第一支臂组10的下方形成了供气流通过的空隙90,由于该空隙90的存在,使得从进风口41进入的气流能够从空隙90快速地运动到第一支臂组10的第一端处,又由于第一支臂组10上堆积的固体燃料形成的堆放坡度γ以及第一支臂组10和水平面之间的第一夹角α的存在,导致第一支臂组10的第一端处的固体燃料的厚度最小、且固体燃料之间的间隙较大,综合使得该处的风阻较小,进而使得气流流速较大,而气流流速与温度之间正相关,因此使得第一支臂组10的第一端处的温度较高,而且该区域也正是固体燃料燃烧产生的碳焰所在区域,可以充分地为点火体611提供热量,帮助其维持一个稳定的温度场。Due to the blocking effect of the first arm group 10, there is a speed difference between the speed at which the solid fuel volume below the first arm group 10 collapses and the falling speed of the solid fuel above the first arm group 10. A gap 90 for air to pass through is formed under the first arm group 10 , due to the existence of the gap 90 , the air entering from the air inlet 41 can quickly move from the gap 90 to the first end of the first arm group 10 , due to the stacking slope γ formed by the solid fuel accumulated on the first arm group 10 and the existence of the first included angle α between the first arm group 10 and the horizontal plane, the first arm group 10 has a first The thickness of the solid fuel at the end is the smallest, and the gap between the solid fuels is large, which makes the wind resistance there smaller, which in turn makes the airflow velocity larger, and the airflow velocity is positively correlated with the temperature. The temperature at the first end of the arm set 10 is relatively high, and this area is also the area where the carbon flame generated by the combustion of the solid fuel is located, which can sufficiently provide heat for the ignition body 611 to help it maintain a stable temperature field.
对于掉落到固定碳燃烧区的固体燃料,由于该区域与进风口41较近,且从进风口41进入的冷气流会先下沉,因此这部分固体燃料能够获得充足的供氧,从而燃烧,随着燃烧固体燃料的体积减小,越向下的固体燃料之间的缝隙越小,风阻就越大,风速就越小因而使得温度下降,因此固体燃料不会出现结焦的现象,从而有效解决了结焦温度在燃点以下导致现有技术中的炉排炉燃烧时固体燃料容易结焦导致堵塞的问题。For the solid fuel that falls into the fixed carbon combustion area, since this area is close to the air inlet 41, and the cold air entering from the air inlet 41 will sink first, this part of the solid fuel can obtain sufficient oxygen supply to burn , as the volume of the burning solid fuel decreases, the gap between the solid fuel going down is smaller, the wind resistance is larger, the wind speed is smaller and the temperature is lowered, so the solid fuel will not appear coking phenomenon, thus effectively It solves the problem that the solid fuel is easy to coke and cause blockage when the grate furnace in the prior art is burned when the coking temperature is below the ignition point.
由于燃烧导致的固体燃料的体积减小、结合出料输送机构46的推动作用,使得固体燃料不断向下运动。一部分固体燃料运动到第二支臂组20的第二斜面上时,若能够通过第二支臂组20的第二过料间隙32,则会从固定碳燃烧区域进入到缺氧燃烧区;若体积不足以通过第二过料间隙32,则会沿着第二斜面向下运动,直至能够通过第二过料间隙32,或者运动到第二支臂组20的第二端而掉落,会被出料输送机构46推动到缺氧燃烧区。Due to the volume reduction of the solid fuel caused by the combustion, combined with the pushing action of the discharge conveying mechanism 46, the solid fuel continuously moves downward. When a part of the solid fuel moves to the second slope of the second arm group 20, if it can pass through the second material passing gap 32 of the second arm group 20, it will enter the oxygen-deficient combustion area from the fixed carbon combustion area; if If the volume is not enough to pass through the second material passing gap 32, it will move down along the second slope until it can pass through the second material passing gap 32, or move to the second end of the second arm group 20 and fall down, it will It is pushed to the oxygen-deficient combustion zone by the discharge conveying mechanism 46 .
在此过程中,由于固体燃料的燃料堆本身的阻挡作用,使得炉体内的供风属于面给风,且气流速度受到固体燃料之间的间隙控制,实现了利用固体燃料燃烧体积减小,而使得缝隙减小、风速减小的特点对固体燃料的燃烧进行自然控制,防止了局部燃烧不充分,另一部分过燃的现象。In this process, due to the blocking effect of the solid fuel fuel stack itself, the air supply in the furnace belongs to the surface air supply, and the airflow speed is controlled by the gap between the solid fuels, so that the combustion volume of the solid fuel is reduced, while the The characteristics of reducing the gap and reducing the wind speed naturally control the combustion of the solid fuel, preventing the phenomenon of insufficient combustion in some parts and over-combustion in the other part.
通过调整第二支臂组20的长度、以及第二支臂组20的第二端与进风侧壁44之间的距离就可以控制固体燃料在固定碳燃烧区停留的时间,进而控制燃烧剩余物中的固定碳含量,从而实现获得需要品质的碳的目的。例如,通过该堆烧炉可以将生物质燃料加工成碳,同时还可以利用燃烧过程中产生的热量进行发电。By adjusting the length of the second arm group 20 and the distance between the second end of the second arm group 20 and the air inlet side wall 44, the time that the solid fuel stays in the fixed carbon combustion zone can be controlled, thereby controlling the residual combustion The fixed carbon content in the material, so as to achieve the purpose of obtaining carbon of the required quality. For example, biomass fuel can be processed into carbon through the stack furnace, and the heat generated during the combustion process can also be used to generate electricity.
由于缺氧燃烧区距离进风口41较远,且固体燃料之间的间隙也较小,此处的风阻较高,气流流速较低,因此不会出现结焦的现象,而且供氧量也较少,可以避免过燃,从而防止由于氧化空气中的氮气而造成氮氧化物排放超标。Since the oxygen-deficient combustion zone is far away from the air inlet 41 and the gap between the solid fuels is also small, the wind resistance here is high and the airflow velocity is low, so coking will not occur, and the oxygen supply is also small. , which can avoid over-burning, thereby preventing excessive nitrogen oxide emissions due to oxidizing nitrogen in the air.
与第一支臂组10类似地,由于第二支臂组20的阻挡作用,使得第二支臂组20的下方也会形成空隙90,该空隙90使得燃烧的碳焰能够汇集到第一支臂组10的第一端处。Similar to the first arm set 10, due to the blocking effect of the second arm set 20, a gap 90 is also formed below the second arm set 20, and the gap 90 enables the burning carbon flame to be collected to the first arm. at the first end of the arm set 10 .
在缺氧燃烧区固体燃料经过第三支臂组的过程与经过第一支臂组10和第二支臂组20类似,故不再赘述。第三支臂组的数量可以根据需要设置,或 者也可以不设置。The process of the solid fuel passing through the third arm group in the oxygen-deficient combustion zone is similar to the process of passing through the first arm group 10 and the second arm group 20 , so it is not repeated here. The number of the third arm group can be set as required, or it can also not be set.
通过该燃烧炉解决了现有的炉排炉在运行时燃料是平铺在炉排上的,为了保证燃料能够充分燃烧,防止局部供氧量不足导致的燃烧不充分,炉排上平铺的燃料的厚度不能过高,通常燃料的厚度只能为几十厘米的问题。The combustion furnace solves the problem that the fuel of the existing grate furnace is spread on the grate during operation. In order to ensure that the fuel can be fully burned and prevent insufficient combustion caused by insufficient local oxygen supply, The thickness of the fuel can not be too high, usually the thickness of the fuel can only be a few tens of centimeters.
由于可以使固体燃料进行堆烧,解决了炉排炉对新燃料中水分变化的适应性不足的问题,可以更好地适应新加入的固体燃料中水分含量的变化。Since the solid fuel can be burned in a heap, the problem of insufficient adaptability of the grate furnace to the change of moisture in the new fuel is solved, and the change of the moisture content in the newly added solid fuel can be better adapted.
进一步地,解决了现有炉排炉为了提升炉排炉运行的可靠性,需要在炉排周围设置大量传感器检测炉排处的温度,进而控制对燃料的给风量,导致生产成本升高,且控制逻辑复杂、可靠性降低的问题,以及由于炉排是点给风(由一个风机向外吹出的风)或线给风(由一排风机向外吹出的风),使得燃料很容易出现局部燃烧不充分,同时另一局部过燃的现象的问题。Further, in order to improve the reliability of the operation of the grate furnace in the existing grate furnace, it is necessary to set a large number of sensors around the grate to detect the temperature at the grate, so as to control the air supply to the fuel, resulting in increased production costs, and The problems of complex control logic, reduced reliability, and because the grate is point-supplied (wind blown out by a fan) or line-supplied (wind blown out by a row of fans), it is easy for fuel to appear locally. Insufficient combustion and another phenomenon of local over-combustion.
除此之外,还解决了炉排炉的输出功率与炉排面积正相关,若需要较高的输出功率,就需要较大面积的炉排,进一步提升了生产成本的问题。In addition, it also solves the problem that the output power of the grate furnace is positively correlated with the area of the grate. If a higher output power is required, a larger area of the grate is required, which further increases the production cost.
本发明实施例中的燃烧炉在炉膛内能够满足上述温度场流程,即炉膛内不同温度区域的空间分布满足固体燃料不同燃烧阶段所需的温度条件,在炉膛内实现符合固体燃料多个固有燃烧属性、并且使这些固有燃烧属性相互配合的燃烧,即多个燃烧属性的多因素耦合燃烧。上述固体燃料的多个固有燃烧属性包括:The combustion furnace in the embodiment of the present invention can meet the above-mentioned temperature field process in the furnace, that is, the spatial distribution of different temperature regions in the furnace meets the temperature conditions required by different combustion stages of solid fuel, and realizes multiple inherent combustion of solid fuel in the furnace. Combustion that combines these inherent combustion properties with each other, that is, multi-factor coupled combustion of multiple combustion properties. Several of the inherent combustion properties of the solid fuels described above include:
1、固体燃料的燃烧过程是先吸热后放热的过程。通过使炉膛内燃料的热容量(即燃料焓值)大于燃烧所需的吸热量,本发明的实施例能够确保提供固体燃料燃烧之前所需的吸热量,从而保证了燃烧炉可以稳定、连续地燃烧,不会断火。1. The combustion process of solid fuel is a process of first absorbing heat and then releasing heat. By making the heat capacity (that is, the fuel enthalpy value) of the fuel in the furnace greater than the heat absorption required for combustion, the embodiments of the present invention can ensure that the heat absorption required before the solid fuel is burned, thus ensuring that the combustion furnace can be stably and continuously The ground burns without breaking the fire.
2、固体燃料在燃烧过程中体积由大变小,使得固体燃料的堆放坡度逐渐变小,流动性增大,固体燃料之间的缝隙逐渐减小,通风率逐渐减小。2. The volume of solid fuel changes from large to small during the combustion process, so that the stacking slope of the solid fuel gradually decreases, the fluidity increases, the gap between the solid fuel gradually decreases, and the ventilation rate gradually decreases.
3、固体燃料在燃烧过程中的重力变化。3. Gravity change of solid fuel during combustion.
本申请考虑到上述多个耦合因素,通过具有分料结构的燃烧炉,使得固体燃料在燃烧炉内有组织地燃烧。In consideration of the above-mentioned multiple coupling factors, the present application makes the solid fuel combust in an organized manner in the combustion furnace through the combustion furnace with the material distribution structure.
可选地,本申请一种可行的燃烧炉的运行方法如下:Optionally, a feasible operation method of the combustion furnace of the present application is as follows:
该方法包括:The method includes:
步骤S102:向燃烧炉的炉体内填充固体燃料到第一填料位置,并使固体燃料在炉体内堆积形成燃料堆。Step S102: Fill the furnace body of the combustion furnace with solid fuel to the first filling position, and make the solid fuel pile up in the furnace body to form a fuel pile.
步骤S104:关闭进风口41,启动燃烧炉连接的引风机,并在进料口42处放入引燃物,以使该引燃物点燃固体燃料。Step S104 : close the air inlet 41 , start the induced draft fan connected to the combustion furnace, and put a pilot material at the feed port 42 , so that the pilot material ignites the solid fuel.
步骤S106:在固体燃料燃烧第一设定时长时,打开进风口41,并将固体燃料的料位保持在第二填料位置,该第二填料位置高于第一填料位置。Step S106 : when the solid fuel is burned for the first set period of time, the air inlet 41 is opened, and the material level of the solid fuel is kept at the second filling position, which is higher than the first filling position.
通过这种方法可以使燃烧炉启动并稳定、可靠地运动,实现固体燃料的自动、可靠、稳定地燃烧。By this method, the combustion furnace can be started and moved stably and reliably, so as to realize the automatic, reliable and stable combustion of the solid fuel.
优选地,为了保证燃烧炉运行的稳定,并使得燃烧剩余物满足需要,方法还包括步骤S108。Preferably, in order to ensure the stable operation of the combustion furnace and make the combustion residue meet the requirements, the method further includes step S108.
步骤S108:在固体燃料燃烧第二设定时长时,启动出料输送机构46,以使出料输送机构46推动掉落至其上的燃烧剩余物向炉体的出料口移动出料输送机构。Step S108: When the solid fuel burns for the second set time period, start the discharging conveying mechanism 46, so that the discharging conveying mechanism 46 pushes the combustion residue dropped on it to move the discharging conveying mechanism to the discharging port of the furnace body. .
通过控制出料输送机构46的运动,可以使出料输送机构46为处于炉体下部的固体燃料和/或燃烧剩余物提供动力,驱动其运动到炉体的出料口处。同时由于出料输送机构46的驱动作用,使得第一支臂组10和第二支臂组20的下方形成空隙,有助于增加第一支臂组10的第一端的碳焰温度。By controlling the movement of the discharging conveying mechanism 46, the discharging conveying mechanism 46 can provide power for the solid fuel and/or combustion residue in the lower part of the furnace body, and drive it to move to the discharging port of the furnace body. At the same time, due to the driving action of the discharge conveying mechanism 46 , a gap is formed below the first arm set 10 and the second arm set 20 , which helps to increase the carbon flame temperature at the first end of the first arm set 10 .
可选地,为了能够在需要对第一补充燃料进行处理,方法还包括步骤S110。Optionally, in order to be able to process the first supplementary fuel when needed, the method further includes step S110.
步骤S110:通过燃烧炉的第一入口71装入容重小于或等于第一设定值的第一补充燃料,并使燃料堆对第一补充燃料进行燃烧。通过该步骤可以使第一补充燃料(如粉尘、垃圾等)被输送到燃烧炉内,进行燃烧处理,既充分利用了第一补充燃料中的热值,又实现了废物处理。Step S110: Load the first supplementary fuel with a bulk density less than or equal to the first set value through the first inlet 71 of the combustion furnace, and make the fuel stack burn the first supplementary fuel. Through this step, the first supplementary fuel (such as dust, garbage, etc.) can be transported into the combustion furnace for combustion treatment, which not only fully utilizes the calorific value of the first supplementary fuel, but also realizes waste treatment.
可选地,为了能够在需要时对第二补充燃料进行处理,方法还包括步骤S112。Optionally, in order to be able to process the second supplementary fuel when needed, the method further includes step S112.
步骤S112:通过燃烧炉的第二入口72装入容重大于第一设定值的第二补充燃料,并使燃料堆对第二补充燃料进行燃烧。通过该步骤可以使第二补充燃料(如污泥等)被输送到燃烧炉内,进行燃烧处理,既充分利用了第一补充燃料中的热值,又实现了废物处理。Step S112: Load the second supplementary fuel with a volume greater than the first set value through the second inlet 72 of the combustion furnace, and cause the fuel stack to burn the second supplementary fuel. Through this step, the second supplementary fuel (such as sludge, etc.) can be transported into the combustion furnace for combustion treatment, which not only fully utilizes the calorific value of the first supplementary fuel, but also realizes waste treatment.
应当理解,虽然本说明书是按照各个实施例描述的,但并非每个实施例仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。It should be understood that although this specification is described according to various embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
以上所述仅为本申请实施例示意性的具体实施方式,并非用以限定本申请实施例的范围。任何本领域的技术人员,在不脱离本申请实施例的构思和原则的前提下所作的等同变化、修改与结合,均应属于本申请实施例保护的范围。The above descriptions are only illustrative specific implementations of the embodiments of the present application, and are not intended to limit the scope of the embodiments of the present application. Any equivalent changes, modifications and combinations made by any person skilled in the art without departing from the concept and principles of the embodiments of the present application shall fall within the protection scope of the embodiments of the present application.

Claims (12)

  1. 一种固体燃料的燃烧组织方法,其特征在于,包括:A kind of combustion organization method of solid fuel, is characterized in that, comprises:
    通过设置在燃烧炉的进料口下方的分料结构形成的第一斜面,为所述固体燃料提供向下移动的导向作用力,使所述固体燃料沿所述第一斜面运动;The first inclined plane formed by the material distribution structure disposed below the feed opening of the combustion furnace provides the solid fuel with a guiding force to move downward, so that the solid fuel moves along the first inclined plane;
    通过所述分料结构的第一过料间隙对进入所述燃烧炉的所述固体燃料依据体积进行筛选,使体积大于所述第一过料间隙的固体燃料沿着所述第一斜面运动,并使体积小于所述第一过料间隙的固体燃料通过所述第一过料间隙掉落,使固体燃料依照在分料结构上方吸热裂解,在分料结构下方燃烧并放热的方式有组织燃烧。The solid fuel entering the combustion furnace is screened according to the volume through the first material passing gap of the material distribution structure, so that the solid fuel whose volume is larger than the first material passing gap moves along the first inclined plane, The solid fuel whose volume is smaller than the first material passing gap is dropped through the first material passing gap, so that the solid fuel is endothermic cracked above the material distribution structure, and burned and released below the material distribution structure. Tissue burning.
  2. 根据权利要求1所述的方法,其特征在于,所述分料结构将所述燃烧炉的炉体内分为裂解区域、固定碳燃烧区和缺氧燃烧区,所述裂解区域位于所述第一斜面上方,所述固定碳燃烧区和所述缺氧燃烧区位于所述第一斜面下方。The method according to claim 1, wherein the material distribution structure divides the furnace body of the combustion furnace into a pyrolysis area, a fixed carbon combustion area and an oxygen-deficient combustion area, and the pyrolysis area is located in the first combustion area. Above the slope, the fixed carbon combustion zone and the anoxic combustion zone are located below the first slope.
  3. 根据权利要求2所述的方法,其特征在于,所述燃烧炉还包括出料输送机构,所述分料结构包括用于形成所述第一斜面的第一支臂组和用于形成第二斜面的第二支臂组,所述第一支臂组上方用于形成所述裂解区域,所述第二支臂组位于所述第一支臂组和所述出料输送机构之间,在所述第一支臂组和所述第二支臂组之间形成所述固定碳燃烧区,在所述第二支臂组和所述出料输送机构之间形成所述缺氧燃烧区。The method according to claim 2, wherein the combustion furnace further comprises a discharge conveying mechanism, and the material distribution structure comprises a first arm group for forming the first inclined plane and a second arm group for forming the second inclined plane. The second arm group on the inclined plane, the upper part of the first arm group is used to form the cracking area, the second arm group is located between the first arm group and the discharge conveying mechanism, and the The fixed carbon combustion zone is formed between the first arm set and the second arm set, and the oxygen-deficient combustion zone is formed between the second arm set and the discharge conveying mechanism.
  4. 一种固体燃料的燃烧炉,其特征在于,包括:A kind of combustion furnace of solid fuel, is characterized in that, comprises:
    炉体,所述炉体的顶壁上设置有进料口,所述炉体进风侧壁的上部设置有进风口;a furnace body, the top wall of the furnace body is provided with a feeding port, and the upper part of the air inlet side wall of the furnace body is provided with an air inlet;
    分料结构,所述分料结构包括形成第一斜面的第一支臂组,所述第一支臂组设置在所述进料口下方,用于承接从所述进料口进入所述炉体内的固体燃料,所述第一斜面与水平面之间具有第一夹角,所述第一夹角小于所述固体燃料在所述第一支臂组上堆积形成的燃料堆的堆放坡度,且所述第一支臂 组上设置有第一过料间隙,以使得固体燃料能够通过所述第一过料间隙掉落;和A material distribution structure, the material distribution structure includes a first support arm group forming a first inclined plane, the first support arm group is arranged below the feed port, and is used to accept the entry into the furnace from the feed port The solid fuel in the body has a first included angle between the first inclined plane and the horizontal plane, and the first included angle is smaller than the stacking slope of the fuel stack formed by stacking the solid fuel on the first arm group, and The first support arm group is provided with a first material passing gap, so that the solid fuel can fall through the first material passing gap; and
    出料输送机构,所述出料输送机构设置在所述炉体的底部,用于承载自所述分料结构掉落的固体燃料,并将所述燃烧炉的燃烧剩余物排出所述炉体。A discharge conveying mechanism, which is arranged at the bottom of the furnace body, is used to carry the solid fuel dropped from the material distribution structure, and discharges the combustion residue of the combustion furnace out of the furnace body .
  5. 根据权利要求4所述的燃烧炉,其特征在于,所述炉体的顶壁上还设置有供容重小于或等于第一设定值的第一补充燃料进入的第一入口,所述第一入口与所述进风口的距离小于所述进料口与所述进风口的距离。The combustion furnace according to claim 4, wherein the top wall of the furnace body is further provided with a first inlet for entering the first supplementary fuel whose bulk density is less than or equal to the first set value, and the first inlet is provided on the top wall of the furnace body. The distance between the inlet and the air inlet is smaller than the distance between the feed inlet and the air inlet.
  6. 根据权利要求4或5所述的燃烧炉,其特征在于,所述炉体的顶壁上还设置有供容重大于第一设定值的第二补充燃料进入的第二入口,所述第二入口与所述进风口的距离大于所述进料口与所述进风口的距离。The combustion furnace according to claim 4 or 5, wherein the top wall of the furnace body is further provided with a second inlet for entering the second supplementary fuel with a capacity greater than the first set value, and the second inlet is further provided on the top wall of the furnace body. The distance between the second inlet and the air inlet is greater than the distance between the feed inlet and the air inlet.
  7. 根据权利要求6所述的燃烧炉,其特征在于,所述容重大于所述第一设定值的第二补充燃料包括污泥,所述燃烧炉还包括螺旋推料器,所述螺旋推料器固定在所述炉体的顶壁上,且所述螺旋推料器包括污泥出口,所述污泥出口设置在所述第二入口的上方,以使所述第二入口接收到自所述污泥出口排出的污泥。The combustion furnace according to claim 6, wherein the second supplementary fuel with a bulk density greater than the first set value comprises sludge, and the combustion furnace further comprises an auger, the auger The feeder is fixed on the top wall of the furnace body, and the screw pusher includes a sludge outlet, and the sludge outlet is arranged above the second inlet, so that the second inlet receives the feeder from the furnace. The sludge discharged from the sludge outlet.
  8. 根据权利要求4所述的燃烧炉,其特征在于,所述燃烧炉上还包括排气通道和供所述固体燃料燃烧产生的气体排出的出风口,所述出风口位于所述排气通道的尾部,所述出风口的高度低于所述进风口的高度。The combustion furnace according to claim 4, characterized in that, the combustion furnace further comprises an exhaust passage and an air outlet for discharging the gas generated by the combustion of the solid fuel, and the air outlet is located on the side of the exhaust passage. At the rear, the height of the air outlet is lower than the height of the air inlet.
  9. 根据权利要求4所述的燃烧炉,其特征在于,所述炉体内还设置有用于存储所述固体燃料燃烧产生的热量的蓄热装置,所述蓄热装置用于在所述排气通道内形成温度维持在800℃~1150℃的温度场。The combustion furnace according to claim 4, wherein the furnace body is further provided with a heat storage device for storing the heat generated by the combustion of the solid fuel, and the heat storage device is used for storing the heat in the exhaust passage. A temperature field with a temperature maintained at 800°C to 1150°C is formed.
  10. 根据权利要求4所述的燃烧炉,其特征在于,所述分料结构还包括用于形成第二斜面的第二支臂组,所述第二支臂组位于所述第一支臂组和所述出料输送机构之间,所述第二支臂组具有第二过料间隙,所述第二过料间隙的宽度小于所述第一过料间隙的宽度。The combustion furnace according to claim 4, wherein the material distribution structure further comprises a second arm group for forming a second inclined plane, and the second arm group is located between the first arm group and the Between the discharge conveying mechanisms, the second arm group has a second material passing gap, and the width of the second feeding gap is smaller than the width of the first feeding gap.
  11. 根据权利要求10所述的燃烧炉,其特征在于,所述燃烧炉还包括第三支臂组,所述第三支臂组的数量为多个,且各所述第三支臂组均具有第三 过料间隙,沿所述出料输送机构的出料方向,多个所述第三支臂组的第三过料间隙逐渐减小。The combustion furnace according to claim 10, wherein the combustion furnace further comprises a third arm group, the number of the third arm group is multiple, and each of the third arm groups has The third feeding gap, along the feeding direction of the feeding conveying mechanism, the third feeding gaps of the plurality of the third arm groups gradually decrease.
  12. 根据权利要求10所述的燃烧炉,其特征在于,所述第二支臂组的第二端与所述出料输送机构之间具有出料距离,且所述出料距离与所述炉体内的燃烧剩余物中的挥发分比重负相关。The combustion furnace according to claim 10, characterized in that, there is a discharge distance between the second end of the second arm group and the discharge conveying mechanism, and the discharge distance and the furnace body The proportion of volatile matter in the combustion residue is negatively correlated.
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