WO2022142542A1 - 滑环装置、偏航系统及风力发电机组 - Google Patents
滑环装置、偏航系统及风力发电机组 Download PDFInfo
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- WO2022142542A1 WO2022142542A1 PCT/CN2021/121337 CN2021121337W WO2022142542A1 WO 2022142542 A1 WO2022142542 A1 WO 2022142542A1 CN 2021121337 W CN2021121337 W CN 2021121337W WO 2022142542 A1 WO2022142542 A1 WO 2022142542A1
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- brush
- conductive ring
- slip ring
- temperature
- contact
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R39/00—Rotary current collectors, distributors or interrupters
- H01R39/02—Details for dynamo electric machines
- H01R39/08—Slip-rings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D1/00—Wind motors with rotation axis substantially parallel to the air flow entering the rotor
- F03D1/101—Nacelles
- F03D1/181—Nacelles characterised by the connection to the tower, e.g. yaw systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D7/00—Controlling wind motors
- F03D7/02—Controlling wind motors the wind motors having rotation axis substantially parallel to the air flow entering the rotor
- F03D7/0204—Controlling wind motors the wind motors having rotation axis substantially parallel to the air flow entering the rotor for orientation in relation to wind direction
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D80/00—Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D80/00—Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
- F03D80/80—Arrangement of components within nacelles or towers
- F03D80/82—Arrangement of components within nacelles or towers of electrical components
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D80/00—Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
- F03D80/80—Arrangement of components within nacelles or towers
- F03D80/82—Arrangement of components within nacelles or towers of electrical components
- F03D80/85—Cabling
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R39/00—Rotary current collectors, distributors or interrupters
- H01R39/02—Details for dynamo electric machines
- H01R39/022—Details for dynamo electric machines characterised by the materials used, e.g. ceramics
- H01R39/025—Conductive materials
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R39/00—Rotary current collectors, distributors or interrupters
- H01R39/02—Details for dynamo electric machines
- H01R39/14—Fastenings of commutators or slip-rings to shafts
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R39/00—Rotary current collectors, distributors or interrupters
- H01R39/02—Details for dynamo electric machines
- H01R39/18—Contacts for co-operation with commutator or slip-ring, e.g. contact brush
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R39/00—Rotary current collectors, distributors or interrupters
- H01R39/02—Details for dynamo electric machines
- H01R39/46—Auxiliary means for improving current transfer, or for reducing or preventing sparking or arcing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R39/00—Rotary current collectors, distributors or interrupters
- H01R39/02—Details for dynamo electric machines
- H01R39/58—Means structurally associated with the current collector for indicating condition thereof, e.g. for indicating brush wear
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/20—Heat transfer, e.g. cooling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
Definitions
- the present disclosure relates to the field of wind power generation, and more particularly, to a slip ring device, a yaw system and a wind turbine.
- the generators used in wind turbines mainly include direct-drive permanent magnet generators, medium-speed permanent magnet generators, and doubly-fed asynchronous generators (electric excitation). These three generator sets need to be equipped with electric pitch in the impeller system Slip rings or electro-hydraulic slip rings are used to transmit power and signals. In addition, a motor collector ring needs to be configured on the doubly-fed asynchronous generator set for electrical excitation and transmission of rotor-side electrical energy. Electric pitch slip rings or electro-hydraulic slip rings or motor collector rings have similar structures, including conductive rings and brushes.
- the pitch slip ring works in a sliding electrical contact state at low speed (average speed 10 rpm to 20 rpm), and the motor collector ring works in a high speed (average speed 1500 rpm) electrical contact state.
- the slip ring used in the yaw system of the wind turbine works in the electrical contact state of low frequency and ultra-low speed.
- the electrical contact between the conductive ring in the slip ring or the collector ring and the corresponding contact brush in each of the above-mentioned different application scenarios has different design characteristics and failure modes.
- the pitch slip ring works in medium and low speed conditions, and is mainly used to transmit high-frequency communication signals, and reliable signal transmission is the focus of its attention;
- the motor collector ring works in high-speed conditions, mainly used to transmit rotor side electric energy, brush
- the high-speed wear, heat, and mechanical runout are the focus of its attention;
- the slip ring used in the yaw system may be stationary for a long time (working in sliding conditions for a small part of the time), ultra-low speed and intermittent sliding conditions, Its heat generation and increase in contact resistance are the focus of its research.
- the speed of the collector ring of the yaw system is about 0.05r/min, the linear speed of the brush is about 1mm/s, and it belongs to the intermittent working system.
- the wear law of low speed is in line with the fretting wear. Wear, mechanical and chemical wear is caused by the relative movement of the two contact objects with a small amplitude (below 1 mm), when the two contact objects rub, fatigue cracks or adhesive wear are generated in the friction surface layer, causing the metal to peel off and form wear debris Or wear particles, and the high temperature on the friction surface oxidizes the wear debris.
- the conductive ring of the yaw system collector ring and the brush contact pair appear fretting wear during long-term low-speed and intermittent rotation, and the wear particles are attached between the contact surface of the brush and the conductive ring. It is large, and the roughness of the brush contact surface is large, the fretting stroke is small, and the wear particles are rarely discharged during the rotation process. , and finally an oxide film layer that hinders the passage of current is formed, resulting in an increase in the film resistance in the fretting contact resistance, resulting in an excessively rapid increase in the fretting contact resistance.
- the fretting contact resistance is the resistance formed between the guide ring and the brush contact pair during low-speed, intermittent rotation.
- the present disclosure has been made in view of the above-mentioned problems.
- the purpose of the present disclosure is to provide a slip ring device, which can suppress the increase of the fretting contact resistance between the conductive ring and the brush in the slip ring device.
- the present disclosure provides a slip ring device, the slip ring device includes a rotating part and a fixed part, the rotating part can rotate relative to the fixed part, the rotating part is provided with a conductive ring, so A brush is provided on the fixing part, and a chute is provided on at least one of the conductive ring and the brush, so that when the conductive ring and the brush are in contact, the chute can be discharged Wear debris generated when the conductive ring is in contact with the brush.
- the present disclosure also provides a yaw system, the yaw system includes: the above-mentioned slip ring device, arranged on a yaw platform in the middle of the installation position of the tower and the nacelle; a control unit, arranged on the slip ring The fixed part of the device is used to control the start and stop of the heat sink according to the temperature signal measured by the temperature sensor.
- the present disclosure also provides a wind turbine comprising the yaw system as described above.
- the slip ring device reduces the formation of wear debris, discharges the wear debris in time, and further reduces the occurrence of wear debris through the material selection of related components, the improvement of the surface processing technology and structure, and the control and optimization of the working temperature and the working current.
- the oxide film and the softened oxide film can effectively suppress the increase of the fretting contact resistance between the conductive ring and the brush in the slip ring device.
- FIG. 1 is a diagram showing the composition of a yaw system according to the present disclosure.
- FIG. 2 is a partial structural diagram illustrating a conductive ring and a brush in the slip ring device according to the present disclosure.
- 10-tower 20-nacelle, 30-yaw platform, 40-slip ring device, 41-rotating part, 411-conducting ring, 42-fixed part, 421-brush, 412, 422-chutes, 43- Heat sink, 44 - temperature sensor, 45 - control unit.
- the present disclosure provides a slip ring device that can suppress the increase in fretting contact resistance.
- the slip ring device will be described below by taking a yaw system collector ring as an example.
- the slip ring device includes a conductive ring and a brush.
- the present disclosure It is not limited to this, but the following description can be correspondingly applicable to other similar devices in which it is necessary to suppress the increase of the fretting contact resistance between the contact pairs.
- a yaw system for a wind turbine is shown, the yaw system includes a yaw platform 30 located between the tower 10 and the nacelle 20, and a slip ring device 40 ( In this example the yaw system slip ring).
- the slip ring device 40 includes a rotating part 41 and a fixed part 42, the connection between the rotating part 41 and the fixed part 42 is similar to the rotor and stator in the generator, the fixed part 42 is similar to the stator, has a cylindrical shape, and the inside is a cylinder
- the rotating part 41 is similar to a rotor, has a cylindrical shape, is arranged in the cavity inside the fixed part 42 , and the rotating part 41 can rotate relative to the fixed part 42 .
- the motion relationship between the rotating part 41 and the fixed part 42 shown in the figure can be interchanged, that is, the rotating part 41 can be fixed, and the fixed part 42 can rotate relative to the rotating part 41 .
- the specific structures of the rotating part 41 and the fixed part 42 are only examples, and other structures may be provided as long as they can perform relative movement. relative rotation.
- An annular conductive ring 411 is provided on the outer peripheral surface of the rotating portion 41, and a brush 421 is provided on the inner peripheral surface of the fixed portion 42 at a position corresponding to the conductive ring 411.
- the conductive ring 411 and the brush 421 are in contact with each other and rotate relative to each other. They are respectively connected with the cables of different sections of the wind turbine (shown by the thick solid line in Figure 1), so that the current generated by the generator is transmitted through the two.
- FIG. 1 shows three sets of conductive rings and corresponding brushes, but not limited thereto, more or less sets of conductive rings and brushes can be provided according to actual engineering applications.
- the slip ring device 40 further includes a heat dissipation device 43 disposed outside the fixing portion 42 for dissipating heat to the slip ring device 40 , but not limited to this, the heat dissipation device 43 may also be disposed inside the fixing portion 42 to dissipate heat to the conductive ring 411 and the brush 421 to dissipate heat.
- the slip ring device 40 further includes a temperature sensor 44 disposed on the brush 421 for detecting the temperature of the brush 421, but not limited thereto, the temperature sensor 44 can also be disposed on the conductive ring 411, for example, embedded in the conductive ring 411 , for detecting the temperature of both the conductive ring 411 and the brush 421 .
- the yaw system also includes a control unit 45 disposed on the fixed part 42 of the slip ring device 40 , for controlling the start and stop of the heat dissipation device 43 according to the temperature signal measured by the temperature sensor 44 to realize heat dissipation of the slip ring device 40 .
- the fretting contact resistance between the contact pair of the conductive ring 411 and the brush 421 in the slip ring device 40 is mainly due to the fretting wear between the contact pairs to generate wear debris, and the wear debris cannot be discharged in time and accumulates between the contact surfaces of the contact pair. During this time, it gradually oxidizes into an oxide film with oxygen and high temperature, and the oxide film hinders the passage of current.
- the slip ring device 40 of the present disclosure suppresses the contact pair by reducing the generation of wear debris, discharging the wear debris to reduce the accumulation of the wear debris, controlling the working temperature to slow down the oxidation of the wear debris, and controlling the optimized working current to soften the oxide film.
- the fretting contact resistance between them increases.
- FIG. 2 a partial structure of the conductive ring 411 and the brush 421 of the slip ring device 40 is shown.
- the conductive ring 411 and the brush 421 are not shown in actual size and scale, but are exaggerated or reduced for schematic illustration. specific details.
- At least one of the conductive ring 411 and the brush 421 can be provided with an oblique groove. The purpose of the oblique groove is to discharge the wear debris generated when the conductive ring 411 and the brush 421 are in contact in time to avoid the contact between the wear debris. stacked on the surface.
- the conductive ring 411 and the brush 421 are provided with inclined grooves 412 and 422 respectively, and these inclined grooves are inclined at a certain angle relative to the circumferential extension direction of the conductive ring 411 and the brush 421 , wherein the conductive ring 411
- the inclined groove 412 on the upper can be in the form of a spiral groove, and the processing of the inclined groove can be realized by a horizontal milling machine.
- the wear debris on the 411 is smoothly discharged along the chute under the action of its own gravity, reducing the accumulation of wear debris on the contact surface and in the chute.
- the angle of repose is a concept related to the fluidity of the material.
- the material When the material is placed on the inclined plane, when the inclination angle of the inclined plane relative to the horizontal direction is smaller than the angle of repose, the material remains in a stable state, and when the inclination angle of the inclined plane is greater than the angle of repose , under the action of its own gravity, the material overcomes the friction between it and the inclined plane and flows along the inclined plane.
- the angle of repose is related to the physical and chemical properties such as the density and molecular structure of the material, as well as factors such as the type, particle size, shape and moisture content of the material particles. Different materials have different angles of repose and can be obtained through reference books or through experimental measurements. .
- the brush material and the conductive ring material have different properties, so the two have different repose angles.
- the larger repose angle of the two materials shall prevail.
- the brush material is used. It is described as an example, that is, the inclination angle of the chute is greater than the repose angle of the brush material, for example, the inclination angle of the chute can range from 45 degrees to 90 degrees, preferably 60 degrees, but not limited to this.
- the angle of repose of the brush material and the conductive ring material can be comprehensively considered to set the inclination angle of the chute to facilitate the discharge of wear debris.
- the directions of the inclined grooves on the conductive ring 411 and the brush 421 may be the same, so that when the conductive ring 411 and the brush 421 are in contact with each other and rotate relative to each other, the inclined grooves 412 on the conductive ring 411 and the inclined grooves 422 on the brush 421 are mutually
- the cross forms scissors to provide shearing action to ensure that the two rotate in the forward or reverse direction when they are in micro-motion contact.
- the crossed slant grooves are like scissors to remove the generated wear debris and oxides formed by them to reduce their damage. adhesion.
- the depth of the inclined groove can be, for example, 1 mm to 4 mm, preferably 3 mm to accommodate the formed wear debris;
- the width of the inclined groove can be set so that the area occupied by all the inclined grooves formed on the conductive ring 411 and the brush 421 It is a certain proportion of the area of the contact surface of the conductive ring 411 and the brush 421, so as to facilitate the driving of the formed wear debris into the inclined groove by the shearing action.
- the inclined grooves When the inclined grooves are provided on both the conductive ring 411 and the brush 421, the inclined grooves can be distributed more evenly, and when the inclined grooves are provided on one of the conductive ring 411 and the brush 421, the inclined grooves are distributed more densely, and
- the area occupied by all the inclined grooves may be, for example, 1/6 to 1/5 of the area of the contact surface of the conductive ring 411 and the brush 421, but is not limited thereto. It can be adjusted accordingly according to the actual project.
- the area of the contact surface between the conductive ring 411 and the brush 421 mentioned here refers to the area of the contact surface between the conductive ring 411 and the brush 421 when the inclined groove is not provided on both.
- the arrangement of the inclined groove is also beneficial to the heat dissipation of the brush 421 and the conductive ring 411, and at the same time, the travel of the wear debris from the center position of the contact surface to the edge position can be greatly reduced, thereby reducing the probability of the accumulation of the wear debris as a whole.
- the materials of the conductive ring 411 and the brushes 421 may be selected so as to reduce wear when the two rotate in contact.
- the conductive ring 411 can be made of a material with relatively high hardness
- the brush 421 can be made of a material with relatively small hardness and low friction coefficient.
- the brush 421 can be made of copper-carbon composite material, wherein the copper content in the copper-carbon composite material is more than 80%, but not limited to this, this is only an example, the conductive ring 411 and the brush 421 can be made of other Made of suitable material.
- the roughness of the surface of the conductive ring 411 and the brush 421 in contact with each other can be reduced, so that during the contact rotation process, the generation of wear debris can be reduced.
- the roughness of the surface of the conductive ring 411 and the brush 421 in contact with each other The roughness is less than or equal to 0.1 ⁇ m, but not limited to this, this value is only an example, and the corresponding roughness can be selected according to the specific engineering practice, wherein, the surface of the conductive ring 411 and the brush 421 can be processed by lathe and grinding. device implementation.
- the slip ring device 40 of the present disclosure can also control the operating temperature to suppress the increase in the fretting contact resistance.
- the temperature of the brush 421 is relatively higher than that of the conductive ring 411 due to its material. Therefore, the following description will take the brush 421 as an example, but it is not limited to this, and similar measures can also be applied.
- Conductive ring 411 is a relatively higher than that of the conductive ring 411 due to its material. Therefore, the following description will take the brush 421 as an example, but it is not limited to this, and similar measures can also be applied.
- the temperature control of the brush 421 is mainly realized through heat dissipation design, for example, the temperature of the brush 421 is controlled to be lower than the critical rapid oxidation temperature of the brush 421 by using the heat dissipation device 43 (for example, a fan), wherein the temperature of the brush 421 is
- the critical rapid oxidation temperature means that when the temperature is higher than the critical rapid oxidation temperature, the fretting contact resistance between the conductive ring 411 and the brush 421 increases rapidly, and the critical rapid oxidation temperature is obtained through experimental measurement.
- the conductive ring 411 and the brush 421 were rotated to be in micro-motion contact state, and the conductive ring 411 and the brush 421 were passed through (ie, current was made to flow through both), so that The temperature of the conductive ring 411 and the brush 421 increases, the temperature is measured in real time by the temperature sensor 44, and the voltage and current between the conductive ring 411 and the brush 421 are measured in real time by the voltmeter and the galvanometer, respectively, and then the two are calculated.
- the fretting contact resistance between the two, or the fretting contact resistance between the two can be measured directly through a resistance measuring device (such as a resistance meter), and a curve is drawn with the temperature as the independent variable and the fretting contact resistance as the dependent variable, and the resistance and temperature are obtained.
- a resistance measuring device such as a resistance meter
- the resistance increase rate curve (that is, the resistance increase rate curve), from this curve, it can be seen that with the increase of brush temperature (or brush temperature rise) the rate of resistance increase, find the inflection point of the curve, which is smaller than the inflection point (that is, lower than the inflection point) temperature inflection point), the resistance increases slowly, greater than the inflection point (ie higher than the temperature inflection point), the resistance increases rapidly, the temperature inflection point is called the critical rapid oxidation temperature of the brush 421, which means that when the temperature is higher than this, the wear debris It is rapidly oxidized into an oxide film layer, which makes the fretting contact resistance increase rapidly. Therefore, the temperature of the brush should be controlled to be lower than this temperature to avoid a rapid increase in the fretting contact resistance.
- the control unit 45 performs feedforward control on the brush 421, that is, when the brush temperature is higher than the threshold temperature (The threshold temperature is lower than the critical rapid oxidation temperature of the brush), the control unit 45 enables the heat sink 43 to dissipate heat to the brush 421, and when the brush temperature is lower than the threshold temperature, the heat sink 43 can be disabled, The heat dissipation of the brushes is suspended, so that the temperature of the brushes 421 is always controlled to be lower than the critical rapid oxidation temperature of the brushes 421 .
- the temperature rise of the brush can be controlled not to be higher than 20K, to ensure that the temperature of the brush is not higher than 85°C for a long time, where K represents the temperature in Kelvin, and the specific values of the temperature rise of the brush and the temperature of the brush are only examples. , not limited to this, but depends on the critical rapid oxidation temperature of the brushes 421 and conductive rings 411 used.
- the wear debris By using low temperature to slow down the rapid formation of oxides by the wear debris, the wear debris can be discharged before the oxides are generated, reducing the existence of the wear debris between the contact pairs, and reducing the oxidation rate at the same time, so that the oxide film has a softening condition, although the wear debris particles Slow oxidation in the open space is unavoidable, but the above measures can control the oxidation to be slower and the oxide film layer to be thinner, so that it can maintain controllable electrical contact performance.
- the slip ring device 40 of the present disclosure can also suppress the increase in the fretting contact resistance by controlling the current within an optimal flow value range.
- a small current cannot break down, and a large current has a softening effect on the thinner oxide film, but an excessive current will cause the contact surface between the conductive ring 411 and the brush 421 to melt.
- the fretting contact resistance increases, the contact voltage under the superposition of high current is higher, and the thin oxide film can be softened by high current.
- the aforementioned discharge prevents the formation of multilayer oxide films, and finally makes the fretting contact resistance stabilized at a lower equilibrium state.
- the brush 421 is used as an example for description below. Specifically, for the oxide film formed by the brush material, the magnitude of the current is controlled to soften the oxide film, but at the same time, the contact surface between the conductive ring 411 and the brush 421 will not be melted, that is, the conductive ring 411 and the electric brush 421 will not be melted.
- the current I flowing between the brushes 421 satisfies the following conditions: Ua/Rs ⁇ I ⁇ Ub/Rs, wherein Ua is the softening voltage of the brush material, Ub is the melting voltage of the brush material, and Rs is the conductive ring 411 and the electric current.
- the static contact resistance between the brushes 421, the static contact resistance is the resistance between the conductive ring 411 and the brush 421 in the non-operating state (ie the static state), for a specific brush material, Ua and Ub It can be obtained from the reference book, and Rs can be obtained by experimental measurement. For example, a voltage is applied between the conductive ring 411 and the brush 421 and measured, and the current flowing between the two is measured at the same time.
- the static contact resistance Rs between the conductive ring 411 and the brush 421 is obtained.
- the voltage applied between the brushes 421 is controlled so that the current I flowing through each brush 421 satisfies Ua/Rs ⁇ I ⁇ Ub/Rs.
- the brush material is copper
- the softening voltage of copper is 0.12V
- the melting voltage is 0.43V
- the current passing through the brush 421 should make the contact voltage loaded on both ends of the brush 421 slightly higher than the softening voltage of copper and Much smaller than the melting voltage of copper.
- the slip ring device can reduce the formation of wear debris and discharge the wear debris in time through material selection of related components, improvement of surface processing technology and structure, and optimization of operating temperature and operating current control. , and then reduce the oxide film formed by wear debris, soften the oxide film, and effectively suppress the increase in the fretting contact resistance between the conductive ring and the brush in the slip ring device.
- the present disclosure also provides a yaw system
- the yaw system includes: the above-mentioned slip ring device 40, arranged on the yaw platform 30 in the middle of the installation position of the tower 10 and the nacelle 20; a control unit 45, arranged The fixed part 42 of the slip ring device 40 is used to control the start and stop of the heat dissipation device 43 according to the temperature signal measured by the temperature sensor 44 .
- the present disclosure also provides a wind turbine comprising the yaw system as described above.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Motor Or Generator Current Collectors (AREA)
- Wind Motors (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
Abstract
Description
Claims (13)
- 一种滑环装置,所述滑环装置(40)包括旋转部(41)和固定部(42),所述旋转部(41)能够相对于所述固定部(42)旋转,所述旋转部(41)上设置有导电环(411),所述固定部(42)上设置有电刷(421),其中,在所述导电环(411)和所述电刷(421)中的至少一个上设置有斜槽,使得所述导电环(411)和所述电刷(421)二者接触时,所述斜槽能够排放所述导电环(411)和所述电刷(421)接触时产生的磨屑。
- 如权利要求1所述的滑环装置,其中,在所述导电环(411)上设置斜槽(412),在所述电刷(421)上设置斜槽(422),其中,当所述导电环(411)和所述电刷(421)彼此接触时,所述导电环(411)上的斜槽(412)和所述电刷(421)上的斜槽(422)彼此交叉。
- 如权利要求1所述的滑环装置,其中,所述斜槽的倾斜角度的范围为45度至90度。
- 如权利要求1所述的滑环装置,其中,所述斜槽的深度范围为1毫米至4毫米,所述导电环(411)和所述电刷(421)上形成的所有斜槽占据的面积是所述导电环(411)和所述电刷(421)的接触面的面积的1/6至1/5。
- 如权利要求1所述的滑环装置,其中,所述滑环装置(40)还包括设置在所述固定部(42)上的散热装置(43),在工作状态下,通过所述散热装置(43)对所述电刷(421)进行散热,将所述电刷(421)的温度控制为低于所述电刷(421)的临界快速氧化温度。
- 如权利要求5所述的滑环装置,其中,所述电刷(421)的临界快速氧化温度是基于电刷温升以及所述导电环(411)和所述电刷(421)之间的微动接触电阻的增加速率计算得到的。
- 如权利要求6所述的滑环装置,其中,所述滑环装置(40)还包括设置在所述电刷(421)上的温度传感器(44),用于检测所述电刷(421)的温度,当所述电刷(421)的温度高于阈值温度时,启用所述散热装置(43),当所述电刷(421)的温度低于阈值温度时,停用所述散热装置(43),以将所述电刷(421)的温度控制为低于所述电刷(421)的临界快速氧化温度。
- 如权利要求1所述的滑环装置,其中,通过散热装置(43)将所述电刷(421)控制为所述电刷(421)的温升不高于20K,所述电刷(421)的温 度不高于85℃。
- 如权利要求1所述的滑环装置,其中,所述导电环(411)和所述电刷(421)之间流过的电流大于电刷材料的软化电压与所述导电环(411)和所述电刷(421)之间的静态接触电阻的比值,并小于所述电刷材料的熔化电压与所述导电环(411)和所述电刷(421)之间的静态接触电阻的比值。
- 如权利要求1所述的滑环装置,其中,所述导电环(411)由铜镀银锑合金制成,所述电刷(421)由铜碳复合材料制成。
- 如权利要求10所述的滑环装置,其中,所述导电环(411)和所述电刷(421)彼此接触的表面的粗糙度均小于等于0.1μm。
- 一种偏航系统,其中,所述偏航系统包括:如权利要求1至11中任一项所述的滑环装置(40),设置在塔筒(10)与机舱(20)的安装位置中间的偏航平台(30)上;控制单元(45),设置在所述滑环装置(40)的固定部(42)上,用于根据温度传感器(44)测量的温度信号,控制散热装置(43)的启停。
- 一种风力发电机组,其中,包括如权利要求12所述的偏航系统。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2021412148A AU2021412148A1 (en) | 2020-12-31 | 2021-09-28 | Slip ring apparatus, yaw system, and wind turbine generator set |
EP21913287.5A EP4262033A1 (en) | 2020-12-31 | 2021-09-28 | Slip ring apparatus, yaw system, and wind turbine generator set |
CA3203898A CA3203898A1 (en) | 2020-12-31 | 2021-09-28 | Slip ring apparatus, yaw system, and wind turbine generator set |
KR1020237025232A KR20230124058A (ko) | 2020-12-31 | 2021-09-28 | 슬립 링 장치, 요 시스템, 및 풍력 터빈 발전기 세트 |
US18/260,233 US20240072503A1 (en) | 2020-12-31 | 2021-09-28 | Slip ring apparatus, yaw system, and wind turbine generator set |
Applications Claiming Priority (2)
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CN202011624096.0A CN114696174B (zh) | 2020-12-31 | 2020-12-31 | 滑环装置、偏航系统及风力发电机组 |
CN202011624096.0 | 2020-12-31 |
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WO2022142542A1 true WO2022142542A1 (zh) | 2022-07-07 |
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US (1) | US20240072503A1 (zh) |
EP (1) | EP4262033A1 (zh) |
KR (1) | KR20230124058A (zh) |
CN (1) | CN114696174B (zh) |
AU (1) | AU2021412148A1 (zh) |
CA (1) | CA3203898A1 (zh) |
WO (1) | WO2022142542A1 (zh) |
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CN115360561A (zh) * | 2022-09-08 | 2022-11-18 | 中船九江精达科技股份有限公司 | 一种自排屑防摩擦多余物的导电滑环 |
CN116191776B (zh) * | 2023-04-27 | 2023-07-14 | 北京金风科创风电设备有限公司 | 发电系统以及风力发电机组 |
CN117117748B (zh) * | 2023-09-05 | 2024-03-08 | 天津沃尔法电力设备有限公司 | 一种风力发电输电系统 |
CN117195737B (zh) * | 2023-09-21 | 2024-03-22 | 江苏中车电机有限公司 | 永磁风力发电机绕组结构及其智能优化方法 |
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- 2020-12-31 CN CN202011624096.0A patent/CN114696174B/zh active Active
-
2021
- 2021-09-28 EP EP21913287.5A patent/EP4262033A1/en active Pending
- 2021-09-28 KR KR1020237025232A patent/KR20230124058A/ko unknown
- 2021-09-28 AU AU2021412148A patent/AU2021412148A1/en active Pending
- 2021-09-28 WO PCT/CN2021/121337 patent/WO2022142542A1/zh active Application Filing
- 2021-09-28 CA CA3203898A patent/CA3203898A1/en active Pending
- 2021-09-28 US US18/260,233 patent/US20240072503A1/en active Pending
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CN114696174B (zh) | 2023-04-28 |
CN114696174A (zh) | 2022-07-01 |
KR20230124058A (ko) | 2023-08-24 |
CA3203898A1 (en) | 2022-07-07 |
AU2021412148A1 (en) | 2023-08-10 |
EP4262033A1 (en) | 2023-10-18 |
US20240072503A1 (en) | 2024-02-29 |
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