WO2022142071A1 - 一种自动取椰子水装置 - Google Patents

一种自动取椰子水装置 Download PDF

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Publication number
WO2022142071A1
WO2022142071A1 PCT/CN2021/094017 CN2021094017W WO2022142071A1 WO 2022142071 A1 WO2022142071 A1 WO 2022142071A1 CN 2021094017 W CN2021094017 W CN 2021094017W WO 2022142071 A1 WO2022142071 A1 WO 2022142071A1
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Prior art keywords
coconut
needle
water
coconut water
pipe
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PCT/CN2021/094017
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English (en)
French (fr)
Inventor
黎柏甫
杨征
麦坚明
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海口欣佳达机电有限公司
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Publication of WO2022142071A1 publication Critical patent/WO2022142071A1/zh

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N1/00Machines or apparatus for extracting juice
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/01Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
    • B01D29/03Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/62Regenerating the filter material in the filter
    • B01D29/64Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
    • B01D29/6469Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers
    • B01D29/6476Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers with a rotary movement with respect to the filtering element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D35/00Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
    • B01D35/02Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks

Definitions

  • the invention relates to the technical field of coconut water taking, in particular to an automatic coconut water taking device.
  • coconuts are treasures all over the body. It is a pity to waste any of the coconut shells, coconut water, and coconut meat, especially coconut water, which is cool, sweet and delicious. At present, there are often no rules to follow to use coconut water. There are 7 methods: 1. Use a sharp object to open a small mouth to lead out the coconut water; 2. Use a knife to tap, and one hand will remove the coconut water. The coconut palm is held in the palm, and a large bowl or a pot is placed directly under its hand, and the other hand knocks the coconut with the back of a knife with an appropriate weight to break the coconut shell and take out the coconut water; 3. Use a hard Break the coconut on the edge to let the coconut water overflow; 4. Screw cone, plastic bag breaking coconut water method; 5.
  • the above-mentioned seven methods for taking coconut water are all manual operations, and they are all taking water from a single coconut.
  • the operation technique is too rough and simple. In the process of taking water, the coconut water contacts with air and oxidizes and deteriorates. Therefore, there are the following problems: 1. Production efficiency Low; 2. Large labor load; 3. Coconut shells are broken irregularly, reducing the use value; 4. When the shell is broken, coconut water flies shallow or overflows, reducing the utilization rate; 5. There are potential safety hazards.
  • Patent No. CN202020212978.5 A lever-type coconut water extracting device, comprising a juice extracting table, a vertical frame, a lever frame, an upper fixing ring, a lower fixing ring and a shell breaker, and the vertical frame is fixed on the juice extraction table , the upper fixing ring is fixed on the upper part of the vertical frame, one side of the lower fixing ring is rotatably connected to the vertical frame through the movable connecting piece and is located directly below the upper fixing ring, and a spring is connected between the upper fixing ring and the lower fixing ring And the coconut can be fixed; a cup slot is set on the juice extraction table just below the lower fixing ring; the shell breaker includes a rod-shaped part, a cone head and a movable sleeve, and the movable sleeve is movably connected to the upper end of the lever frame, The lower end of the lever frame is fixedly connected with the juice extraction table, the cone head is connected with the rod-shaped part and is in the shape of "
  • Patent No. CN201721480632.8 A coconut automatic vacuum aseptic water intake mechanical equipment, including: unit positioning plate set, unit steam-driven water intake pipette device, vacuum negative pressure tank, conveyor belt and control system, unit steam-driven water intake pipe device and unit The positioning plate set is connected, the vacuum negative pressure tank is connected with the unit steam-driven water intake pipette device, the conveyor belt is connected and fixed with the unit positioning plate set, and the control system controls the unit steam-driven water intake pipe device, vacuum negative pressure tank and conveyor belt work. Avoid secondary pollution and oxidation of coconut water in the process of taking water of coconut; when using the above method to take water to coconut, only single water absorption can be carried out, and secondary water absorption cannot be carried out, and there will be more residual coconut water in the coconut. problem; and when absorbing water for the young coconut, it is impossible to filter the coconut shell impurities produced by piercing the coconut shell and the flocculent coconut meat produced in the extraction of the young coconut, which affects the purity of the coconut water extraction.
  • the present invention provides an automatic coconut water extraction device, which aims to solve the above-mentioned problems of artificial extraction of coconut water.
  • the present invention provides a device for automatically taking coconut water, comprising a needle head, a needle body and a needle shell, the needle head is elastically connected to the end of the needle body through a pull rod, and the needle shell is connected to the needle.
  • the outer part of the body; the needle body is provided with an open inner cavity for pumping coconut water, and the needle body is provided with a water outlet pipe that communicates with the inner cavity;
  • the outer cavity of the gas, the needle housing is provided with a pressure supplement pipe communicating with the outer cavity, and the end of the needle housing is provided with an air hole communicating with the outer cavity.
  • the end of the inner cavity is provided with a water inlet cavity, and a spring is arranged in the water inlet cavity, and the spring is in contact with the end of the needle.
  • the needle head is provided with a plurality of secondary water intake holes intersecting with each other, and the secondary water intake holes are connected obliquely with the inner cavity by pressing the pull rod.
  • an adjusting nut and a locking nut are threadedly connected to the end of the tie rod.
  • the outside of the needle housing is provided with a fixed flange.
  • a pressure supplement switch is provided on the pressure supplement pipe, and a water intake switch is provided on the water outlet pipe.
  • a flow blocking prevention assembly is connected to the water outlet pipe;
  • the flow blocking prevention assembly includes a first connecting pipe and a second connecting pipe, and the first connecting pipe and the second connecting pipe are threadedly connected to form an annular shape Storage slot;
  • a filter screen is arranged in the second connecting pipe, one side of the filter screen is rotatable with an impeller, and the other side of the filter screen is rotatably provided with a scraper, and the scraper is located in the storage slot ;
  • the scraper is connected with the impeller through a rotating rod.
  • a discharge pipe and a screw push screw is rotatably arranged in the discharge pipe; a ring gear is provided on the circumference of the scraper, and a transmission gear is provided at the end of the screw push screw, and the drive The gear meshes with the ring gear for transmission.
  • a storage bucket is threadedly connected to the end of the discharge pipe.
  • the coconut water can be extracted through the outer cavity for air intake and the inner cavity to discharge water, so as to realize automatic production instead of manual operation, and improve safety and productivity. , reduce the labor load and reduce labor costs.
  • the flow anti-blocking component is driven by the flowing coconut water to work, so as to reduce the coconut shell impurities and the flocculent coconut meat produced in the extraction of the tender coconut from entering the extracted coconut water. While filtering, it can also prevent clogging and effectively improve the extraction purity of coconut water.
  • the scraper drives the transmission gear at the end of the screw push screw to rotate through the ring gear during the rotation, so as to realize the rotation of the screw push screw, so as to improve the storage efficiency.
  • the coconut shell impurities accumulated in the tank and the flocculent coconut meat produced in the extraction of tender coconuts are pushed into the storage bucket, which effectively improves the removal efficiency of the impurities in the coconut shells and the flocculent coconut meat produced in the extraction of tender coconuts, and reduces the batch extraction of coconut water.
  • the problems of accumulation storage tank and filter screen such as coconut shell impurities and flocculent coconut meat produced in the extraction of young coconuts appear, which effectively improves the extraction efficiency and extraction quality of coconut water.
  • Fig. 1 is the schematic diagram of a kind of automatic coconut water device of the application
  • Fig. 2 is a schematic diagram of the state of the unbroken coconut shell needle that is inserted into the coconut palm layer by the automatic coconut water device for the application;
  • Fig. 3 is the state schematic diagram of inserting broken coconut shell needle for automatic coconut water device for the application
  • Fig. 4 is the schematic diagram of the state that the automatic coconut water device of the application encounters the coconut shell needle for the second time;
  • FIG. 5 is an enlarged schematic diagram of part B of FIG. 4 of the application.
  • FIG. 6 is a schematic diagram of the flow anti-blocking assembly of the application.
  • FIG. 9 is a partial enlarged schematic view of the flow blocking assembly B of the application.
  • FIG. 10 is a partial enlarged schematic diagram of the flow blocking prevention component C of the present application.
  • the present invention provides an automatic coconut water taking device, which includes a needle 1, a needle body 2 and a needle shell 3.
  • the needle 1 is elastically connected to the end of the needle body 2 through a pull rod 16 and a spring 18. , so that the needle 1 can be telescopically moved; the pull rod 16 is connected to the needle body 2 through the sealing ring gland 13, and the pull rod 16 is slidingly matched with the sealing ring gland 13 through the sealing ring 9; the needle shell 3 is connected to the needle body 2.
  • the needle body 2 is provided with an open inner cavity 4 for pumping coconut water, and the needle body 2 is provided with a water outlet pipe 8 that communicates with the inner cavity 4, so as to pass the coconut water through the inner cavity 4.
  • Water is extracted through the water outlet pipe 8; an outer cavity 5 for exhausting is provided between the needle shell 3 and the needle body 2, the needle shell 3 is provided with a pressure supplement pipe 15 that communicates with the outer cavity 5, and the end of the needle shell 3 is provided with an external cavity 5 for exhausting.
  • the elastic needle 1 By arranging the elastic needle 1 in the needle body 2 and the needle shell 3 outside the needle body 2, the air is sucked through the outer cavity 5, and the water is discharged from the inner cavity 4 to realize the extraction of coconut water, so as to realize automatic production instead of manual operation, Improve safety and productivity, reduce labor load, and reduce labor costs.
  • the end of the inner cavity 4 is provided with a water inlet cavity, and a spring 18 is arranged in the water inlet cavity.
  • the spring 18 abuts on the end of the needle 1, so that the needle 1 can be telescopically arranged at the end of the inner cavity 4, and It abuts against the opening at the end of the inner cavity 4 for water intake through expansion and contraction.
  • an adjusting nut 10 and a locking nut 11 are threadedly connected to the end of the draw rod 16 , the washer 12 is provided on the draw rod 16 and is located between the adjusting nut 10 and the sealing ring gland 13 ; the adjusting nut 10 is used to adjust the draw rod 16 In the length of the needle body 2, the lock nut 11 is used to lock the pull rod 16;
  • the outside of the needle housing 3 is provided with a fixed flange 6, so that the automatic coconut water taking device can be installed on the integrated device through the fixed flange 6.
  • the pressure compensation pipe 15 is provided with a pressure compensation switch 14 to open and close the pressure compensation pipe 15 through the pressure compensation switch 14; 8 to open and close.
  • the green coconut is formed by four parts: coconut palm, coconut shell, coconut meat and coconut water.
  • the coconut water reservoir is pre-set with negative pressure
  • the supplementary pressure channel is pre-set with supplementary pressure gas.
  • the water intake switch 7 and the supplementary pressure switch 14 are automatically turned on at regular intervals to perform water intake and pressure supplementation.
  • the green coconut is sent to the workbench through the automatic feeding device, and the needle 1 of the device is inserted into the green coconut body from top to bottom. Compression, the back of the needle 1 is in close contact with the needle body 2.
  • the elastic force of the spring 18 separates the needle 1 and the needle body 2 to form an opening, and the size of the opening can be adjusted by the adjusting nut 10 and the locking nut 11; , due to the negative pressure effect, a large amount of coconut water enters the inner cavity 4 from the opening and flows to the coconut water reservoir through the coconut water water intake channel; meanwhile, the negative pressure state is gradually presented in the coconut shell, and the pressure supplement switch 14 is opened in time at this time, and the needle is passed through the needle.
  • the air hole 17 on the shell 3 adds air pressure to the coconut shell, so that the coconut water flows smoothly to the coconut water storage.
  • FIGS. 1 to 5 combined with the technical solution of Embodiment 1, in this embodiment, several secondary water intake holes 19 are arranged on the needle head 1 intersecting each other.
  • the secondary water intake hole 19 with the inclined axis of the tie rod 16 is communicated with the inner cavity 4; the vertical distance between the center of the secondary water intake hole 19 and the needle tip is about 10mm; when the remaining amount of coconut water in the coconut shell is about 6%, the coconut water is automatically taken.
  • the device continues to be inserted further down, and when the needle 1 encounters the coconut shell for the second time, the resistance is suddenly increased and the compression spring 18 is compressed, so that the back of the needle 1 is in close contact with the needle body 2 again.
  • the coconut water enters from the secondary water intake hole 19.
  • the cavity 4 flows to the coconut water storage until the amount of coconut water is less than 2%, the water intake process of this green coconut is ended, and the water intake of the next green coconut is automatically entered.
  • a flow anti-blocking component is connected to the water outlet pipe 8, so that the flowing coconut water drives the flowing anti-blocking component to the coconut shells in the coconut water.
  • Impurities and flocculent coconut meat produced in the extraction of young coconuts are filtered to prevent blocking, so as to reduce the coconut shell impurities in the coconut water and the flocculent coconut meat produced in the extraction of young coconuts entering the extracted coconut water to affect the taste; flow and blocking
  • the assembly includes a first connecting pipe 21 and a second connecting pipe 22.
  • the first connecting pipe 21 and the second connecting pipe 22 are threadedly connected to form an annular receiving groove 23;
  • the second connecting pipe 22 is provided with the external thread that is connected with the water outlet switch;
  • the second connecting pipe 22 is provided with a filter screen 24, to extract the flocculent coconut meat etc. produced in the coconut shell impurities and the tender coconut by the filter screen 24 Filtering;
  • one side of the filter screen 24 is rotatably provided with an impeller 25, and the other side of the filter screen 24 is rotatably provided with a scraper 26, and the scraper 26 is located in the receiving groove 23, so as to rotate the scraper 26 to the filter screen 24.
  • the flow anti-blocking component is driven by the flowing coconut water to work, so as to reduce the coconut shell impurities and the flocculent coconut meat produced in the extraction of the tender coconut from entering the extracted coconut water. At the same time, it can prevent blocking and effectively improve the extraction purity of coconut water.
  • the multiple scrapers 26 are inclined on one side of the filter screen 24, so as to extract the coconut shell impurities and young coconuts adsorbed on the mesh holes of the filter screen 24 through the rotating scraper 26.
  • the produced flocculent coconut meat etc. are scraped off, and rely on the flowing coconut water to enter the storage tank 23; the inclination direction of the scraper 26 is the same as the inclination direction of the impeller 25, so that the flowing water is drained by the downstream mode.
  • the coconut water can drive the scraper 26 and the impeller 25 at the same time to reduce the rotational resistance of the scraper 26, so that the coconut water can drive the scraper 26 and the impeller 25 to rotate simultaneously in the process of flowing in the outlet pipe 8;
  • Pipe 15 inflates the coconut interior to improve the flow velocity of coconut water to improve the rotating speed of scraper 26 and impeller 25; it should be noted that scraper 26 and impeller 25 do not need to be in a rotating state in the whole process of coconut water outlet, and its rotation The purpose is to prevent blockage, so it is only necessary to rotate and remove the coconut shell impurities accumulated on the filter screen 24 and the flocculent coconut meat produced in the extraction of the tender coconut when the coconut water flow rate is fast.
  • a discharge pipe 31 is further included, and a screw push screw 32 is rotatably arranged in the discharge pipe 31; one end of the screw push screw 32 is rotatable through a bearing Connected to the big end of the discharge pipe 31; the scraper 26 is provided with a ring gear 33 on the circumferential direction, and the end of the screw push screw 32 is provided with a transmission gear 34, the transmission gear 34 and the ring gear The plate 26 drives the ring gear 33 to rotate, thereby making the transmission gear 34 meshed on the ring gear 33 rotate, to drive the helical push screw 32 to rotate, thereby removing the coconut shell impurities and young coconuts accumulated in the receiving groove 23.
  • the flocculent coconut meat and the like are pushed out by the screw push screw 32 to reduce the problem that the coconut shell impurities and the flocculent coconut meat produced in the extraction of the tender coconut are accumulated in the storage tank 23 in the process of extracting coconut water in batches.
  • the large end of the discharge pipe 31 is threadedly connected with a storage barrel 35, so as to collect the coconut shell impurities and the flocculent coconut meat produced in the extraction of the tender coconut by connecting the storage barrel 35;
  • the coconut shell impurities in the storage tank 23 and the flocculent coconut meat produced in the extraction of the tender coconut are pushed into the storage bucket 35, and the timing is determined by the detachable method of screw connection. Clean the coconut shell impurities in the collection barrel and the flocculent coconut meat produced in the extraction of tender coconuts.
  • the scraper 26 drives the transmission gear 34 at the end of the screw push screw 32 to rotate through the ring gear 33 during the rotation, so as to realize the screw push screw 32 Rotation, thereby pushing into the storage bucket 35 to the coconut shell impurities accumulated in the storage tank 23 and the flocculent coconut meat produced in the extraction of tender coconuts, etc., to effectively improve the flocculent coconut meat and the like generated in the extraction of coconut shell impurities and tender coconuts.
  • the removal efficiency reduces the occurrence of the problems of accumulation of the storage tank 23 and the filter screen 24 such as the impurities of the coconut shell and the flocculent coconut meat produced in the extraction of the young coconut in the process of extracting the coconut water in batches, and effectively improves the extraction efficiency and extraction quality of the coconut water.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Extraction Or Liquid Replacement (AREA)

Abstract

一种自动取椰子水装置,包括针头(1)、针体(2)以及针壳(3),通过在针体(2)内设置弹性针头(1)和针体(2)外部设置针壳(3),以通过外腔(5)进行进气,内腔(4)进行出水来实现对椰子水进行抽取;通过设置流动防堵组件,以通过流动的椰子水带动流动防堵组件进行工作,以降低椰壳杂质和嫩椰抽取中产生的絮状椰肉等进入到抽取出来的椰子水中。

Description

一种自动取椰子水装置 技术领域
本发明涉及椰子取水技术领域,具体是一种自动取椰子水装置。
背景技术
椰子全身都是宝,椰壳、椰子水、椰肉等三者浪费掉任何一样皆为可惜,特别是椰子水,清凉、甘甜、可口。而目前,要取用椰子水,往往是无章可循,归纳起来有7种方法:1.用尖锐物件弄开一小口将椰子水引出来;2.用刀敲击法,一只手将除去椰棕的椰子托在掌心中,并放置一大碗或一盆在其手正下面,另一只手用适当重量的刀背敲其椰子,使椰壳破碎并取出椰子水;3.用坚硬的边棱弄破椰子让其椰子水溢出;4.螺丝锥,塑料袋破椰取水法;5.电钻倒出椰子水的方法;6.穿透椰子上的软眼儿,把椰汁引流到碗里;7.用机械器具手动打孔取椰子水方法。上述七种取椰子水的方法都是手工操作,都是对单个椰子进行取水,操作工艺过于粗糙、简单,在取水过程中椰子水与空气接触氧化变质,因此,存在以下问题:1.生产效率低;2.劳动负荷大;3.椰壳破碎无规律,降低了利用价值;4.破壳时椰子水飞浅或溢漏,降低了利用率;5.存在安全隐患。
专利号为CN202020212978.5的一种杠杆式椰子水取汁装置,包括取汁台、竖架、杠杆架、上固定环、下固定环和破壳器,所述竖架固定在取汁台上,上固定环固定在竖架的上部,下固定环的一侧通过活动连接件可转动的连接在竖架上并位于上固定环的正下方,上固定环与下固定环之间连接有弹簧且可固定椰子;在下固定环正下方的取汁台上设置有置杯槽;所述破壳器包括杆状部、锥头部和活动套筒,活动套筒活动连接在杠杆架的上端,杠杆架的下端与取汁 台固定连接,锥头部与杆状部连接并呈“J”字型,活动套筒套设于杆状部外,锥头部用于在杆状部的杠杆作用下破开椰子的底部。利用简易结构实现椰子破壳取汁工作,适合于家用、个人使用以及工厂对椰子进行抽样环节中;采用上述方法对椰子进行取水需要人工操作按压,椰子取水效率低,且在取水的时候易因受力不均出现椰子水洒落的问题。
专利号为CN201721480632.8的一种椰子自动化真空无菌取水机械设备,包括:单元定位板套装、单元汽动取水吸管装置、真空负压罐、传送带以及控制系统,单元汽动取水吸管装置与单元定位板套装连接,真空负压罐与单元汽动取水吸管装置连接,传送带与单元定位板套装连接固定,控制系统控制单元汽动取水吸管装置、真空负压罐以及传送带工作。避免在椰子的取水过程中会给椰子水造成二次污染和氧化;采用上述方法对椰子进行取水时只能进行单次吸水,不能进行二次吸水,会出现椰子内残留的椰子水量较多的问题;且针对嫩椰进行吸水时,无法对扎破椰壳产生的椰壳杂质和嫩椰抽取中产生的絮状椰肉的过滤,影响椰子水抽取的纯度。
发明内容
本发明提供了一种自动取椰子水装置,旨在解决上述人工提取椰子水存在的问题。
为实现上述目的,本发明提供一种自动取椰子水装置,包括针头、针体以及针壳,所述针头通过拉杆弹性连接于所述针体的端部,所述针壳连接于所述针体的外部;所述针体内设有用于抽椰子水的开口内腔,所述针体上设有与所述内腔连通的出水管;所述针壳和所述针体间设有用于排气的外腔,所述针壳上设有与所述外腔连通的补压管,所述针壳的端部设有与所述外腔连通的气孔。
进一步地,所述内腔的端部设有进水腔,所述进水腔内设有弹簧,所述弹 簧抵接于所述针头端部。
进一步地,所述针头上相互交叉设有若干个二次取水孔,所述二次取水孔通过按压所述拉杆与所述内腔倾斜连通。
进一步地,所述拉杆的端部螺纹连接有调整螺母和锁紧螺母。
进一步地,所述针壳外部设有固定法兰盘。
进一步地,所述补压管上设有补压开关,所述出水管上设有取水开关。
进一步地,所述出水管上连接有流动防堵组件;所述流动防堵组件包括第一连接管和第二连接管,所述第一连接管与所述第二连接管螺纹连接以形成环形收纳槽;所述第二连接管内设有滤网,所述滤网的一面可转动设有叶轮,所述滤网的另一面可转动设有刮板,所述刮板位于所述收纳槽内;所述刮板与所述叶轮通过转杆连接。
进一步地,所述刮板为多个,多个所述刮板倾斜设于所述滤网的一面;所述刮板的倾斜方向与所述叶轮的倾斜方向相同。
进一步地,还包括出料管,所述出料管内可转动设有螺旋推送螺杆;所述刮板的周向上设有环形齿轮,所述螺旋推送螺杆的端部设有传动齿轮,所述传动齿轮与所述环形齿轮啮合传动。
进一步地,所述出料管的端部螺纹连接有收纳桶。
相对现有技术,具有以下有益效果:
1.通过在针体内设置弹性针头和针体外部设置针壳,以通过外腔进行进气,内腔进行出水来实现对椰子水进行抽取,以实现自动化生产代替人工操作,提高安全性和生产率,减轻劳动负荷,降低劳动成本。
2.通过设置流动防堵组件,以通过流动的椰子水带动流动防堵组件进行工作,以降低椰壳杂质和嫩椰抽取中产生的絮状椰肉等进入到抽取出来的椰子水 中,在提高过滤的同时还能够进行防堵,有效提高椰子水的抽取纯度。
3.通过在收纳槽底部设置出料管和螺旋推送螺杆,以使刮板在转动的过程中通过环形齿轮带动螺旋推送螺杆端部的传动齿轮转动,以实现螺旋推送螺杆的转动,从而对收纳槽内堆积的椰壳杂质和嫩椰抽取中产生的絮状椰肉等推送进入收纳桶,有效提高椰壳杂质和嫩椰抽取中产生的絮状椰肉等的清除效率,降低批量抽取椰子水过程中椰壳杂质和嫩椰抽取中产生的絮状椰肉等堆积收纳槽及滤网的问题出现,有效提高椰子水的抽取效率和抽取质量。
附图说明
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的优选实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。
图1为本申请一种自动取椰子水装置的示意图;
图2为本申请自动取椰子水装置插入椰棕层未破椰壳针头状态示意图;
图3为本申请自动取椰子水装置插破椰壳针头状态示意图;
图4为本申请自动取椰子水装置二次碰到椰壳针头状态示意图;
图5为本申请图4的B局部放大示意图;
图6为本申请的流动防堵组件示意图;
图7为本申请的流动防堵组件轴视图;
图8为本申请的流动防堵组件剖视图;
图9为本申请的流动防堵组件B局部放大示意图;
图10为本申请的流动防堵组件C局部放大示意图。
附图标记:1-针头;2-针体;3-针壳;4-内腔;5-外腔;6-固定法兰盘; 7-取水开关;8-出水管;9-密封圈;10-调整螺母;11-锁紧螺母;12-垫片;13-密封圈压盖;14-补压开关;15-补压管;16-拉杆;17-气孔;18-弹簧;19-二次取水孔;21-第一连接管;22-第二连接管;23-收纳槽;24-滤网;25-叶轮;26-刮板;27-转杆;31-出料管;32-螺旋推送螺杆;33-环形齿轮;34-传动齿轮;35-收纳桶。
具体实施方式
为了更易理解本实用新型的结构及所能达成的功能特征和优点,下文将本实用新型的较佳的实施例,并配合图式做详细说明如下:
实施例1:
如图1至图10所示,本发明提供了一种自动取椰子水装置,包括针头1、针体2以及针壳3,针头1通过拉杆16和弹簧18弹性连接于针体2的端部,以使针头1能够伸缩运动;拉杆16通过密封圈压盖13连接于所述针体2内,拉杆16通过密封圈9与密封圈压盖13滑动配合;针壳3连接于针体2的外部,以将针体2包裹在内;针体2内设有用于抽椰子水的开口内腔4,针体2上设有与内腔4连通的出水管8,以通过内腔4将椰子水通过出水管8抽取出去;针壳3和针体2间设有用于排气的外腔5,针壳3上设有与外腔5连通的补压管15,针壳3的端部设有与外腔5连通的气孔17,以通过补压管15将气体输送至外腔5内,并通过针壳3上的气孔17进入到椰子内部。
通过在针体2内设置弹性针头1和针体2外部设置针壳3,以通过外腔5进行进气,内腔4进行出水来实现对椰子水进行抽取,以实现自动化生产代替人工操作,提高安全性和生产率,减轻劳动负荷,降低劳动成本。
具体地,内腔4的端部设有进水腔,进水腔内设有弹簧18,弹簧18抵接于针头1端部,以使针头1可伸缩设于内腔4的端部,并通过伸缩与内腔4端部 用于进水的开口抵接。
具体地,拉杆16的端部螺纹连接有调整螺母10和锁紧螺母11,垫片12设于拉杆16上并位于调整螺母10与密封圈压盖13之间;调整螺母10用于调整拉杆16在针体2内的长度,锁紧螺母11用于锁紧拉杆16;针头1与针体2之间分离形成的开口大小可以由调整螺母10和锁紧螺母11进行调整。
具体地,针壳3外部设有固定法兰盘6,以便于通过固定法兰盘6将自动取椰子水装置安装到一体设备上。
具体地,补压管15上设有补压开关14,以通过补压开关14来对补压管15进行开闭;出水管8上设有取水开关7,以通过取水开关7来对出水管8进行开闭。
本发明的工作原理:青椰子由椰棕、椰壳、椰肉及椰子水等四部分形成。取水前,椰子水储存器先预设负压,补压通道预设补压气体,取水时,分别定时先后自动打开取水开关7和补压开关14,进行取水和补压。工作时,通过自动进料装置把青椰子送到工作台,本装置的针头1至上而下插入青椰子体内,当针头1插入椰棕未穿破椰壳时,由于穿孔阻力作用,弹簧18被压缩,针头1背面与针体2紧密接触。当针头1穿破椰壳后,由于阻力消失,在弹簧18的弹力作用,针头1与针体2之间分离形成开口,这开口的大小可以由调整螺母10和锁紧螺母11调整;此时,由于负压作用,大量的椰子水从开口进入内腔4经椰子水取水通道流向椰子水储存器;同时,椰壳内逐渐地呈现负压状态,这时补压开关14及时打开,通过针壳3上的气孔17给椰壳内增补气压,使椰子水顺利地流向椰子水储存器。
实施例2:
如图1至图5所示,结合实施例1的技术方案,本实施例中,针头1上相 互交叉设有若干个二次取水孔19,通过按压拉杆16,针头1向下运动以使与拉杆16轴线倾斜的二次取水孔19和内腔4连通;二次取水孔19孔心距针尖垂直距离约为10mm左右;当椰壳内椰子水剩余量约为6%时,自动取椰子水装置继续向下更深插入,针头1第二次遇到椰壳时突然增大阻力压缩弹簧18,使针头1背面再次与针体2紧密接触,此时,椰子水从二次取水孔19进入内腔4内并流向椰子水储存器,直至椰子水的量少于2%时才结束此青椰子的取水过程,自动进入下一个青椰子的取水。
实施例3:
如图6至图10所示,结合实施例2的技术方案,本实施例中,出水管8上连接有流动防堵组件,以使流动的椰子水驱动流动防堵组件对椰子水中的椰壳杂质和嫩椰抽取中产生的絮状椰肉等过滤防堵,以降低椰子水中的椰壳杂质和嫩椰抽取中产生的絮状椰肉等进入到抽取出来的椰子水中影响口感;流动防堵组件包括第一连接管21和第二连接管22,第一连接管21与第二连接管22螺纹连接以形成环形收纳槽23;第一连接管21上设有与出水管8连接的内螺纹;第二连接管22上设有与出水开关连接的外螺纹;第二连接管22内设有滤网24,以通过滤网24对椰壳杂质和嫩椰抽取中产生的絮状椰肉等进行过滤;滤网24的一面可转动设有叶轮25,滤网24的另一面可转动设有刮板26,刮板26位于收纳槽23内,以通过转动刮板26来将滤网24上的椰壳杂质和嫩椰抽取中产生的絮状椰肉等刮入收纳槽23内;刮板26与叶轮25通过转杆27连接,转杆27与滤网24间隙配合或者通过轴承连接,以使转杆27能在刮板26上进行转动,从而使刮板26和叶轮25可进行同步转动。
通过设置流动防堵组件,以通过流动的椰子水带动流动防堵组件进行工作,以降低椰壳杂质和嫩椰抽取中产生的絮状椰肉等进入到抽取出来的椰子水中, 在提高过滤的同时还能够进行防堵,有效提高椰子水的抽取纯度。
具体地,刮板26为多个,多个刮板26倾斜设于滤网24的一面,以通过转动的刮板26来对吸附在滤网24网孔上的椰壳杂质和嫩椰抽取中产生的絮状椰肉等的刮除,并依靠流动的椰子水进入到收纳槽23内;刮板26的倾斜方向与叶轮25的倾斜方向相同,以通过顺流排水的方式,来使流动的椰子水可同时驱动刮板26和叶轮25,以降低刮板26的转动阻力,从而使椰子水在出水管8内流动的过程中可带动刮板26和叶轮25进行同时转动;可通过补压管15向椰子内部充气来提高椰子水的流速来提高刮板26和叶轮25的转速;需要说明的是,刮板26和叶轮25不需要在椰子水出水的整个过程都处于转动状态,其转动的目的是为了防堵,因此只需要在椰子水流速快时进行转动清除堆积于滤网24上的椰壳杂质和嫩椰抽取中产生的絮状椰肉等即可。
实施例4:
如图8所示,结合实施例2的技术方案,本实施例中,还包括出料管31,出料管31内可转动设有螺旋推送螺杆32;螺旋推送螺杆32的一端通过轴承可转动连接于出料管31的大端;刮板26的周向上设有环形齿轮33,螺旋推送螺杆32的端部设有传动齿轮34,传动齿轮34与环形齿轮33啮合传动,以通过转动的刮板26带动环形齿轮33进行转动,从而使啮合于环形齿轮33上的传动齿轮34进行转动,以带动螺旋推送螺杆32进行转动,从而将收纳槽23内堆积的椰壳杂质和嫩椰抽取中产生的絮状椰肉等通过螺旋推送螺杆32推送出去,以降低在批量抽取椰子水过程中出现椰壳杂质和嫩椰抽取中产生的絮状椰肉等堆积于收纳槽23内的问题出现。
具体地,出料管31的大端螺纹连接有收纳桶35,以通过连接收纳桶35来对椰壳杂质和嫩椰抽取中产生的絮状椰肉等进行收集;具体地,螺旋推送螺杆 32在跟随刮板26一起转动的过程中,将收纳槽23内的椰壳杂质和嫩椰抽取中产生的絮状椰肉等推送进入到收纳桶35内,并通过螺纹连接的可拆卸方式来定时清理收集桶内椰壳杂质和嫩椰抽取中产生的絮状椰肉等。
通过在收纳槽23底部设置出料管31和螺旋推送螺杆32,以使刮板26在转动的过程中通过环形齿轮33带动螺旋推送螺杆32端部的传动齿轮34转动,以实现螺旋推送螺杆32的转动,从而对收纳槽23内堆积的椰壳杂质和嫩椰抽取中产生的絮状椰肉等推送进入收纳桶35,有效提高椰壳杂质和嫩椰抽取中产生的絮状椰肉等的清除效率,降低批量抽取椰子水过程中椰壳杂质和嫩椰抽取中产生的絮状椰肉等堆积收纳槽23及滤网24的问题出现,有效提高椰子水的抽取效率和抽取质量。
以上,仅为本发明的较佳实施例,并非对本发明做任何形式上的限制。任何熟悉本领域的技术人员,在不脱离本发明技术方案范围情况下,都可利用上述技术内容对本发明技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本发明技术方案的内容,依据本发明的技术对以上实施例所做的任何改动修改、等同变化及修饰,均属于本技术方案的保护范围。

Claims (10)

  1. 一种自动取椰子水装置,其特征在于,包括针头(1)、针体(2)以及针壳(3),所述针头(1)通过拉杆(16)弹性连接于所述针体(2)的端部,所述针壳(3)连接于所述针体(2)的外部;所述针体(2)内设有用于抽椰子水的开口内腔(4),所述针体(2)上设有与所述内腔(4)连通的出水管(8);所述针壳(3)和所述针体(2)间设有用于排气的外腔(5),所述针壳(3)上设有与所述外腔(5)连通的补压管(15),所述针壳(3)的端部设有与所述外腔(5)连通的气孔(17)。
  2. 根据权利要求1所述的自动取椰子水装置,其特征在于,所述内腔(4)的端部设有进水腔,所述进水腔内设有弹簧(18),所述弹簧(18)抵接于所述针头(1)端部。
  3. 根据权利要求2所述的自动取椰子水装置,其特征在于,所述针头(1)上相互交叉设有若干个二次取水孔(19),所述二次取水孔(19)通过按压所述拉杆(16)与所述内腔(4)倾斜连通。
  4. 根据权利要求1所述的自动取椰子水装置,其特征在于,所述拉杆(16)的端部螺纹连接有调整螺母(10)和锁紧螺母(11)。
  5. 根据权利要求1所述的自动取椰子水装置,其特征在于,所述针壳(3)外部设有固定法兰盘(6)。
  6. 根据权利要求1至5任一项所述的自动取椰子水装置,其特征在于,所述补压管(15)上设有补压开关(14),所述出水管(8)上设有取水开关(7)。
  7. 根据权利要求6所述的自动取椰子水装置,其特征在于,所述出水管(8)上连接有流动防堵组件;所述流动防堵组件包括第一连接管(21)和第二连接管(22),所述第一连接管(21)与所述第二连接管(22)螺纹连接以形成环形收纳槽(23);所述第二连接管(22)内设有滤网(24),所述滤网(24) 的一面可转动设有叶轮(25),所述滤网(24)的另一面可转动设有刮板(26),所述刮板(26)位于所述收纳槽(23)内;所述刮板(26)与所述叶轮(25)通过转杆(27)连接。
  8. 根据权利要求7所述的自动取椰子水装置,其特征在于,所述刮板(26)为多个,多个所述刮板(26)倾斜设于所述滤网(24)的一面;所述刮板(26)的倾斜方向与所述叶轮(25)的倾斜方向相同。
  9. 根据权利要求8所述的自动取椰子水装置,其特征在于,还包括出料管(31),所述出料管(31)内可转动设有螺旋推送螺杆(32);所述刮板(26)的周向上设有环形齿轮(33),所述螺旋推送螺杆(32)的端部设有传动齿轮(34),所述传动齿轮(34)与所述环形齿轮(33)啮合传动。
  10. 根据权利要求7所述的自动取椰子水装置,其特征在于,所述出料管(31)的端部螺纹连接有收纳桶(35)。
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