WO2022137075A1 - Process and system for the decoration of ceramic slabs - Google Patents
Process and system for the decoration of ceramic slabs Download PDFInfo
- Publication number
- WO2022137075A1 WO2022137075A1 PCT/IB2021/062016 IB2021062016W WO2022137075A1 WO 2022137075 A1 WO2022137075 A1 WO 2022137075A1 IB 2021062016 W IB2021062016 W IB 2021062016W WO 2022137075 A1 WO2022137075 A1 WO 2022137075A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fact
- decorative
- phase
- decorated
- transfer surface
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 39
- 230000008569 process Effects 0.000 title claims abstract description 36
- 239000000919 ceramic Substances 0.000 title claims abstract description 35
- 238000005034 decoration Methods 0.000 title claims abstract description 24
- 239000000843 powder Substances 0.000 claims abstract description 80
- 238000010304 firing Methods 0.000 claims abstract description 11
- 229910010293 ceramic material Inorganic materials 0.000 claims abstract description 10
- 230000003993 interaction Effects 0.000 claims description 13
- 238000000151 deposition Methods 0.000 claims description 7
- 230000008021 deposition Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 6
- 229910044991 metal oxide Inorganic materials 0.000 claims description 6
- 150000004706 metal oxides Chemical class 0.000 claims description 6
- 238000000859 sublimation Methods 0.000 claims description 4
- 230000008022 sublimation Effects 0.000 claims description 4
- 238000004924 electrostatic deposition Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 description 7
- 239000000976 ink Substances 0.000 description 7
- 239000002245 particle Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 4
- 239000003086 colorant Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- JKWMSGQKBLHBQQ-UHFFFAOYSA-N diboron trioxide Chemical compound O=BOB=O JKWMSGQKBLHBQQ-UHFFFAOYSA-N 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000010329 laser etching Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/85—Coating or impregnation with inorganic materials
- C04B41/86—Glazes; Cold glazes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/001—Applying decorations on shaped articles, e.g. by painting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/32—Burning methods
- C04B33/34—Burning methods combined with glazing
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/4505—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements characterised by the method of application
- C04B41/4529—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements characterised by the method of application applied from the gas phase
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/85—Coating or impregnation with inorganic materials
- C04B41/87—Ceramics
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/80—Optical properties, e.g. transparency or reflexibility
- C04B2111/82—Coloured materials
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G13/00—Electrographic processes using a charge pattern
- G03G13/14—Transferring a pattern to a second base
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/22—Apparatus for electrographic processes using a charge pattern involving the combination of more than one step according to groups G03G13/02 - G03G13/20
- G03G15/34—Apparatus for electrographic processes using a charge pattern involving the combination of more than one step according to groups G03G13/02 - G03G13/20 in which the powder image is formed directly on the recording material, e.g. by using a liquid toner
Definitions
- the present invention relates to a process and system for the decoration of ceramic slabs.
- Ceramic slabs are widely used in the construction industry to cover floors and walls.
- the decoration of ceramic slabs consists in the application of decorative elements on the surface of flat manufactured articles, made of unfired or partly fired ceramic material at low temperatures, to be then completely and definitively stabilized by firing at high temperatures.
- the processes of known type for the decoration of ceramic slabs involve the use of nano-inks deposited on the surface of the manufactured articles by means of special digital printers with piezoelectric heads.
- nano-inks are powdered dye mixtures of very fine nanometersized particles, suspended in a special solvent or other carrier.
- This process for the decoration of ceramic slabs has some drawbacks related to the use of the aforementioned nano-inks.
- the milling of dyes for nano-inks is carried out by means of special equipment (atomizers and/or turbines) which are able to reduce the particles to very small sizes, in the order of nanometers, but which are very expensive and have a rather low production output, as well as non-negligible energy consumption.
- special equipment atomizers and/or turbines
- the solvents required for the production of nano-inks are usually organic solvents which, in addition to being harmful to the environment and to the health of the operators who use them, lead to rapid wear of the printing heads.
- the main aim of the present invention is to devise a process and a system for the decoration of ceramic slabs which allow obtaining a valuable aesthetic effect through surface decoration.
- a further object of the present invention is to devise a process and a system for the decoration of ceramic slabs which allow them to be freed from the use of nano-inks and digital printers.
- Another object of the present invention is to devise a process and a system for the decoration of ceramic slabs which allow using low-cost decorative devices and materials in order to obtain decorated ceramic slabs, in a practical manner and under safe conditions for the environment and the operators.
- Another object of the present invention is to devise a process and a system for the decoration of ceramic slabs which make it possible to overcome the aforementioned drawbacks of the prior art within the scope of a simple, rational, easy and effective to use as well as affordable solution.
- Figure 1 is an axonometric view of the system in the execution of the process according to the invention
- Figure 2 is an axonometric view of a possible embodiment of the laser device according to the invention.
- Figure 3 is an axonometric view of a further embodiment of the laser device according to the invention.
- Figure 4 is a side detailed view of a first embodiment of the application means according to the invention.
- Figures 5 and 6 are schematic representations of a second embodiment of the application means according to the invention.
- reference numeral 1 globally indicates a system for the decoration of ceramic slabs.
- ceramic slab means an article having width and length significantly greater than its thickness, i.e. at least one order of magnitude greater (i.e. more than 10 times greater), intended for covering surfaces such as e.g. floors, walls or the like.
- the system 1 comprises at least one supporting surface 2 movable along a direction of forward movement D and adapted to sustain a slab-shaped article 3.
- the supporting surface 2 is schematically represented in the form of a series of conveyor belts and roller conveyors arranged in succession, on which the various machining phases of the slab- shaped article 3 are performed.
- the supporting surface 2 consists of systems of forward movement different from those illustrated and intended, e.g., to transfer the slab-shaped article 3 between different machining stations.
- the slab-shaped article 3 is made of unfired ceramic material.
- unfired ceramic material means a mixture of ceramic material that has not yet been fired in a kiln.
- the slab-shaped article 3 is provided with a substantially flat surface to be decorated 4.
- substantially flat means that the slab-shaped article 3 may also have slightly convex or suitably machined surfaces in order to give a particular aesthetic effect to the finished ceramic slab (so-called “structured surfaces”).
- the slab- shaped article 3 is arranged on the supporting surface 2 with the surface to be decorated 4 facing upwards.
- the system 1 comprises application means 5a, 5b of a decorative powder P to the surface to be decorated 4.
- the decorative powder P is composed of one out of: one or more colored metal oxides and glaze.
- metal oxides are characterized by complex chemical structures which give them special colorations.
- the application of colored metal oxides therefore allows obtaining a colored decorated surface 10.
- the glaze is glass powder, composed e.g. of silicon dioxide, boron trioxide, aluminum oxide which during firing melts and, in addition to giving a glazed effect to the decorated surface 10, also forms a protective cover for the ceramic slab 12.
- the decorative powder P is made in micrometer particle sizes.
- the application means 5a, 5b comprise: at least one transfer surface 6 on which the decorative powder P is dispensed; and at least one laser device 7 adapted to emit at least one laser beam 8 towards the decorative powder P, according to at least one predefined design 9.
- the interaction between the laser beam 8 and the decorative powder P generates a decorative gas G adapted to be deposited on the surface to be decorated 4 according to the predefined design 9 to obtain a decorated surface 10.
- the application means 5a, 5b are adapted to apply the decorative powder P to the surface to be decorated 4 according to the predefined design 9 as a result of the movement of the slab- shaped article 3 along the direction of forward movement D.
- the system 1 then comprises firing means 11 of the slab-shaped article 3 to obtain a ceramic slab 12.
- the firing means 11 comprise, e.g., a ceramic kiln adapted to fire the unfired ceramic material at high temperatures (greater than 1100°C) to obtain the ceramic slab 12.
- This operation has both the function of transforming the composition of the unfired material mixture, thus providing the finished ceramic slab 12 with a mechanically resistant structure, and the objective of fixing the decoration on the decorated surface 10.
- the decorative powder P interacts with the ceramic material, stabilizing itself.
- the application means 5a, 5b also comprise dispensing means 13 of the decorative powder P on the transfer surface 6.
- the dispensing means 13, of the type e.g. of a hopper, are adapted to spread a layer of decorative powder P on the transfer surface 6.
- the decorative powder P is dispensed substantially evenly over the transfer surface 6.
- the decorative powder P may be dispensed, e.g., by electrostatic deposition.
- the particles of decorative powder P are subjected to a negative or positive electrical charge, while the transfer surface 6 is grounded (potential 0).
- the decorative powder P is attracted by the transfer surface 6 thus ensuring even coverage.
- the transfer surface 6 faces, at least partly, the surface to be decorated 4.
- the application means 5a, 5b comprise a transfer body 14 arranged above the supporting surface 2 and defining the transfer surface 6, facing at least partly towards the supporting surface 2.
- the transfer body 14 also comprises a work surface 15 opposite the transfer surface 6.
- the work surface 15 faces the laser device 7.
- the transfer surface 6 is transparent to the laser beam 8.
- the transfer body 14 is made of a material transparent to the laser beam 8.
- the laser device 7 is configured to irradiate special points on the work surface 15, thus transferring the energy to the transfer surface 6 and consequently to the decorative powder P.
- the laser beam 8 then strikes the decorative powder P passing through the transfer body 14.
- the interaction of the laser beam 8 with the decorative powder P results in at least partial sublimation of the decorative powder itself.
- the laser device 7 is configured to emit the laser beam 8 at a predefined intensity and frequency such that sublimation of the stroken decorative powder P is induced.
- the laser beam 8 is emitted at a power density greater than 10 6 W/cm 2 .
- a power density of 10 8 W/cm 2 is a power density greater than 10 6 W/cm 2 .
- the decorative gas G thus generated, expands to form a laser plume facing the surface to be decorated 4.
- laser plume means a cloud of gaseous material which, due to the high power of the laser beam, is thrown towards a deposition surface taking the shape of a plume.
- the decorative gas G is deposited according to the predefined design 9.
- the transfer surface 6 and the surface to be decorated 4 are arranged at a very close distance so as to avoid dispersion of the decorative gas G, so that the deposition of the decorative gas itself corresponds exactly to the predefined design 9.
- the laser device 7 is configured to emit the substantially punctiform- section laser beam 8, and is positioned so that such laser beam 8 is substantially transverse to the work surface 15.
- the laser device 7 is mounted on a crossbar 16, which is arranged above the supporting surface 2 and extends along a horizontal direction and orthogonal to the direction of forward movement D.
- the laser device 7 is movable by sliding on the crossbar 16 so as to move from side to side on the work surface 15 and direct radiation to any point on the transfer surface 6 as the slabshaped article 3 moves forward along the direction of forward movement D.
- the laser device 7 is adapted, therefore, to emit the laser beam 8 in a work plane transverse to the direction of forward movement D.
- the work plane is orthogonal to the direction of forward movement D.
- the laser device 7 behaves similarly to a head for printers and is movable at the same time as the slab- shaped article 3 slides.
- the laser beam 8 may be shifted by means of special movable reflective means with respect to the crossbar 16.
- the laser device 7 is fixed with respect to the crossbar 16, while the movement of the laser beam 8 is performed through the reflective means, sliding on the crossbar 16.
- the laser device 7 is movable in rotation around an axis of work A substantially parallel to the direction of forward movement D and is adapted, therefore, to emit the laser beam 8 in the work plane, which is substantially perpendicular to the axis of work itself.
- the laser beam 8 is able to reach any point on the slab- shaped article 3 as it moves forward along the direction of forward movement D.
- the laser beam 8 may be rotated by means of special reflective means which can be rotated with respect to the crossbar 16.
- the application means 5a, 5b comprise at least one electronic unit 17 operatively connected to the laser device 7 and configured to store the predefined design 9 and to operate the laser device 7 depending on the predefined design itself.
- the decorative powder P is evenly dispensed on the transfer surface 6 and the laser device 7 is configured to strike the work surface 15 at each point, according to the predefined design.
- the transfer surface 6 is substantially continuous.
- the transfer surface 6 is substantially cylindrical.
- the work surface 15 may have a different conformation.
- the transfer body 14 is substantially rigid, shaped as a hollow cylinder, and has an outwardly facing transfer surface 6 and an inwardly facing work surface 15.
- the transfer body may have a different conformation. Likewise, it cannot be ruled out that the transfer body 14 may be of the type of a transparent tape.
- the transfer surface 6, therefore, has only one portion facing the surface to be decorated 4.
- the transfer body 14 is arranged above the supporting surface 2 with the relevant longitudinal axis substantially parallel to the supporting surface 2 and transverse to the direction of forward movement D.
- the transfer body 14 is positioned with its longitudinal axis orthogonal to the direction of forward movement D.
- the transfer body 14 extends along the relevant longitudinal axis by a length at least equal to the width of the slab- shaped article 3.
- the laser device 7 is arranged inside the transfer body 14 and is configured to emit the laser beam 8 towards the portion of the transfer surface 6 which faces the surface to be decorated 4.
- the laser device 7 is configured to emit the laser beam 8 perpendicularly to the surface to be decorated 4.
- the transfer surface 6 is movable to continuously position a portion of the decorative powder P at the point where the work plane of the laser beam 8 is located.
- the transfer surface 6 is movable in rotation around a relevant axis of rotation R.
- the axis of rotation R coincides with the longitudinal axis of the transfer body 14.
- the transfer surface 6 rotates around the axis of rotation R so that the laser beam 8 may continuously strike a portion of the transfer surface 6 which is entirely covered by the decorative powder P.
- the transfer surface 6 has a first stretch 6a, which has already interacted with the laser beam 8 and is partly free of decorative powder P, moving away from the surface to be decorated 4, and a second stretch 6b, which is completely covered with the decorative powder P, moving close to the surface to be decorated 4.
- the application means 5a, 5b are able to apply the decorative powder P to the slab- shaped article 3 in a substantially continuous manner, allowing optimization of the operating times.
- the dispensing means 13 are usefully adapted to dispense the decorative powder P onto the transfer surface 6 as a result of the rotation of the transfer body 14 around the axis of rotation R.
- the dispensing means 13 are adapted to restore the layer of decorative powder P on the transfer surface 6 in a substantially continuous manner.
- the special expedient of providing a continuous, specifically cylindrical transfer surface makes it possible to apply the decorative powder P in a substantially continuous manner, thus avoiding any interruption due to the restoration of the layer of decorative powder itself.
- the system 1 may comprise a plurality of application means 5a, 5b arranged side by side along the direction of forward movement D and adapted to apply different decorative powders P and/or according to different predefined designs 9.
- the system 1 comprises first application means 5a adapted to apply a colored decorative powder P, i.e., composed of one or more colored metal oxides, to the surface to be decorated 4, and second application means 5b adapted to apply a decorative powder P composed of glaze to the surface to be decorated 4 so as to give a protective cover to the ceramic slab 12.
- first application means 5a adapted to apply a colored decorative powder P, i.e., composed of one or more colored metal oxides
- second application means 5b adapted to apply a decorative powder P composed of glaze to the surface to be decorated 4 so as to give a protective cover to the ceramic slab 12.
- the second application means 5b are arranged downstream of the first application means 5a with respect to the direction of forward movement D so as to cover the previously applied colored metal oxides with the glaze.
- the laser device 7 of the second application means 5b may be moved so as to apply the decorative powder P in full field or according to a predefined design 9 so as to cover only part of the surface to be decorated 4.
- the system 1 comprises a plurality of first application means 5a, each adapted to apply a decorative powder P provided with a different color so as to make elaborate decorations.
- the first application means 5a can apply decorative powders P having only primary colors, which, as a result of deposition, combine together to generate colors which are different from the primary colors themselves.
- the electronic unit 17 may determine an appropriate movement of the relevant laser devices 7, following several predefined designs 9 depending on the type of decorative powder P used.
- the application of the decorative powder P with a first primary color can be performed following a first predefined design
- the application of the decorative powder P with the second primary color can be performed following a second predefined design
- the application of the decorative powder P with the third primary color can be performed following a third predefined design, and so on.
- the process comprises a supply of at least one slab-shaped article 3 made of unfired ceramic material, provided with at least one surface to be decorated 4.
- the slab- shaped article 3 is placed on the supporting surface 2 with the surface to be decorated facing upwards and moved along the direction of forward movement D.
- the process then comprises a phase of application of at least one decorative powder P on the surface to be decorated 4 according to at least one predefined design 9 to obtain a decorated surface 10.
- the phase of application is performed by means of the application means 5a, 5b.
- the process involves a firing phase of the slab-shaped article 3 in a kiln to obtain a ceramic slab 12.
- the firing phase is performed by means of the firing means 11.
- the application phase comprises: a phase of dispensing of the decorative powder P on a transfer surface 6; a phase of treatment of the decorative powder P on the transfer surface 6 to obtain a decorative gas G; and a phase of deposition of the decorative gas G on the surface to be decorated 4 according to the predefined design 9.
- the phase of dispensing is performed by means of the dispensing means 13 so as to cover the transfer surface 6 in a substantially even manner.
- the phase of dispensing can be performed, e.g., by electrostatic deposition of the decorative powder P on the transfer surface 6.
- the phase of treatment comprises the sub-phases of: emission of a laser beam 8 towards the transfer surface 6; interaction of the laser beam 8 with a portion of the decorative powder P to generate the decorative gas G.
- the phase of emission is performed by means of the laser device 7, which is adapted to generate the laser beam 8.
- the laser beam 8 is suitably moved according to the predefined design 9 so as to strike only part of the decorative powder P present on the transfer surface 6.
- the phase of interaction is performed by passing the laser beam 8 through the transfer surface 6.
- the laser beam 8 strikes the work surface 15, passes through it and reaches the decorative powder P dispensed on the transfer surface 6.
- the interaction comprises a phase of at least partial sublimation of the decorative powder P.
- the laser beam 8 is emitted at such a power that it causes the particles of decorative powder P to sublimate.
- the phase of interaction also comprises a phase of expansion of the decorative gas G to form a laser plume facing the surface to be decorated 4.
- the phases of treatment and deposition are performed in a substantially continuous manner.
- the presence of a continuous transfer surface 6 allows the decoration to be performed without interruption of the operating phases.
- the phase of dispensing is also performed in a substantially continuous manner.
- the dispensing is performed following the rotation of the transfer surface 6 around the axis of rotation R.
- the process comprises the repetition of the phase of application with different decorative powders P and/or depending on different predefined designs 9.
- Figures 5 and 6 show a second embodiment of the present invention which differs from the previous one in the following characteristics.
- the transfer surface 6 comprises a plurality of holes 18 adapted to contain the decorative powder P.
- the holes 18 are made on the transfer body 14 by material removal using the technique of laser etching, acid etching, or a combination thereof.
- the actual dimensions of the holes 18 are in the order of micrometers. Specifically, the holes 18 have a depth comprised between 10-50 pm and a diameter comprised between 50-100 pm. The holes 18 are arranged at a minimum mutual spacing of 10-30 pm.
- the holes 18 are shown to be circular in shape. It cannot, however, be ruled out that the holes may have polygonal or irregular conformation.
- the interaction of the laser beam 8 with the decorative powder P is performed at the point where the holes 18 are located.
- This embodiment solution allows for extremely precise application of the decorative powder P, resulting in sharp, outlined decorative effects.
- the holes 18 are, in fact, adapted to contain a substantially even amount of decorative powder. It follows that the laser beam 8, emitted at the point where the holes 18 are located, always strikes the same amount of decorative powder P.
- the phase of dispensing comprises a phase of introduction of the decorative powder P inside the holes 18.
- the application means 5a, 5b comprise leveling means 19 of the decorative powder P on the transfer surface 6 which are adapted to equalize the content of the decorative powder P inside the holes 18.
- the leveling means 19 comprise, e.g., a squeegee.
- the phase of introduction is performed continuously by means of the leveling means 19, following the rotation of the transfer body 14.
- the holes 18 are arranged according to a predefined pattern.
- the electronic unit 17 is also configured to store the predefined pattern and to operate the laser device 7 according to the predefined pattern itself and to the predefined design.
- the laser beam 8 may only be directed to those parts of the transfer surface 6 where the decorative powder P is present, namely the holes 18.
- the holes 18 are made according to a die and are arranged in rows Fl-Fn and columns.
- the rows Fl-Fn are substantially parallel to the axis of rotation R and transverse to the direction of forward movement D.
- the rows Fl-Fn are substantially perpendicular to the direction of forward movement D.
- the laser device 7 is, therefore, configured to emit the laser beam 8 between the first hole 18 and the last hole 18 of a same row F.
- each row F is systematically positioned in the work plane of the laser beam 8, which can be moved to strike the decorative powder P present inside the holes 18.
- the present process and system allow using affordable decorative devices and materials in order to obtain decorated ceramic slabs, in a practical manner and under conditions of safety for the environment and the operators.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Dispersion Chemistry (AREA)
- Laser Beam Processing (AREA)
- Glass Compositions (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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CN202180082687.6A CN116601128A (en) | 2020-12-23 | 2021-12-20 | Process and system for decorating ceramic slabs |
EP21844053.5A EP4267530A1 (en) | 2020-12-23 | 2021-12-20 | Process and system for the decoration of ceramic slabs |
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IT102020000032138 | 2020-12-23 | ||
IT102020000032138A IT202000032138A1 (en) | 2020-12-23 | 2020-12-23 | PROCEDURE AND EQUIPMENT FOR THE DECORATION OF CERAMIC SLABS |
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EP (1) | EP4267530A1 (en) |
CN (1) | CN116601128A (en) |
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WO2024121748A1 (en) * | 2022-12-07 | 2024-06-13 | Sacmi Cooperativa Meccanici Imola Societa' Cooperativa | Plant and method for the production of slabs comprising ceramic material |
Citations (4)
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US5643387A (en) * | 1988-09-06 | 1997-07-01 | Berghauser; Donald C. | Instant color sublimation transfers |
DE20212982U1 (en) * | 2002-08-23 | 2003-02-06 | Deura Laser GmbH & Co. KG, 90453 Nürnberg | Inscription arrangement e.g. for lettering of plastics, glass and ceramic items, uses semiconductor-diode-laser beam for acting on inscribed surface |
US6766764B1 (en) * | 1999-01-27 | 2004-07-27 | The United States Of America As Represented By The Secretary Of The Navy | Matrix assisted pulsed laser evaporation direct write |
WO2020165720A1 (en) * | 2019-02-11 | 2020-08-20 | Graf S.P.A. | Procedure for tile decoration |
-
2020
- 2020-12-23 IT IT102020000032138A patent/IT202000032138A1/en unknown
-
2021
- 2021-12-20 EP EP21844053.5A patent/EP4267530A1/en not_active Withdrawn
- 2021-12-20 WO PCT/IB2021/062016 patent/WO2022137075A1/en active Application Filing
- 2021-12-20 CN CN202180082687.6A patent/CN116601128A/en active Pending
Patent Citations (4)
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US5643387A (en) * | 1988-09-06 | 1997-07-01 | Berghauser; Donald C. | Instant color sublimation transfers |
US6766764B1 (en) * | 1999-01-27 | 2004-07-27 | The United States Of America As Represented By The Secretary Of The Navy | Matrix assisted pulsed laser evaporation direct write |
DE20212982U1 (en) * | 2002-08-23 | 2003-02-06 | Deura Laser GmbH & Co. KG, 90453 Nürnberg | Inscription arrangement e.g. for lettering of plastics, glass and ceramic items, uses semiconductor-diode-laser beam for acting on inscribed surface |
WO2020165720A1 (en) * | 2019-02-11 | 2020-08-20 | Graf S.P.A. | Procedure for tile decoration |
Non-Patent Citations (2)
Title |
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A. PASCUAL ET AL: "CERAMIC TILE DECORATION BY LASER TECHNOLOGY", CFI CERAMIC FORUM INTERNATIONAL 82, 2005, pages 3 - 17, XP055826592, Retrieved from the Internet <URL:https://www.qualicer.org/recopilatorio/ponencias/pdfs/0413011e.pdf> [retrieved on 20210721] * |
RICO V. J. ET AL: "Laser Treatment of Nanoparticulated Metal Thin Films for Ceramic Tile Decoration", vol. 8, no. 37, 21 September 2016 (2016-09-21), US, pages 24880 - 24886, XP055839722, ISSN: 1944-8244, Retrieved from the Internet <URL:https://pubs.acs.org/doi/pdf/10.1021/acsami.6b07469> [retrieved on 20210909], DOI: 10.1021/acsami.6b07469 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2024121748A1 (en) * | 2022-12-07 | 2024-06-13 | Sacmi Cooperativa Meccanici Imola Societa' Cooperativa | Plant and method for the production of slabs comprising ceramic material |
Also Published As
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CN116601128A (en) | 2023-08-15 |
IT202000032138A1 (en) | 2022-06-23 |
EP4267530A1 (en) | 2023-11-01 |
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