WO2022133895A1 - Equipment supervision-based thermal power equipment quality data processing method and apparatus - Google Patents

Equipment supervision-based thermal power equipment quality data processing method and apparatus Download PDF

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WO2022133895A1
WO2022133895A1 PCT/CN2020/138987 CN2020138987W WO2022133895A1 WO 2022133895 A1 WO2022133895 A1 WO 2022133895A1 CN 2020138987 W CN2020138987 W CN 2020138987W WO 2022133895 A1 WO2022133895 A1 WO 2022133895A1
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quality
thermal power
power equipment
target
matrix
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PCT/CN2020/138987
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French (fr)
Chinese (zh)
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程阳
杜光利
司广全
杜东明
付金良
杨百勋
李太江
田晓璇
郝延涛
王宝灵
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华能国际电力股份有限公司
西安热工研究院有限公司
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Priority to PCT/CN2020/138987 priority Critical patent/WO2022133895A1/en
Publication of WO2022133895A1 publication Critical patent/WO2022133895A1/en

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F17/00Digital computing or data processing equipment or methods, specially adapted for specific functions
    • G06F17/10Complex mathematical operations
    • G06F17/16Matrix or vector computation, e.g. matrix-matrix or matrix-vector multiplication, matrix factorization

Definitions

  • the present application relates to the technical field of thermal power equipment, in particular to a method and device for processing quality data of thermal power equipment based on equipment supervision.
  • the processing methods for quality data mainly include expert evaluation method, statistical investigation method, analytic hierarchy process, and causal analysis method. exact question.
  • the embodiments of the present application provide a method and device for processing thermal power equipment quality data based on equipment supervision, so as to solve the problem of inaccurate quality data processing.
  • an embodiment of the present application provides a method for processing thermal power equipment quality data based on equipment supervision, including:
  • the quality model includes the target judgment matrix of the target layer and the criterion judgment matrix of the criterion layer, the target judgment matrix corresponds to the quality index of the thermal power equipment, and the criterion judgment matrix corresponds to each The quality sub-indicator corresponding to the quality index corresponds to;
  • Numerical calculation is performed according to the weights corresponding to each of the criterion judgment matrices and the corresponding similarity matrices to determine the quality index corresponding to the quality problem of the target thermal power equipment, so as to adjust the manufacturing parameters of the target thermal power equipment.
  • the method for processing thermal power equipment quality data based on equipment supervision provided by the embodiment of the present application, when determining the weights corresponding to each criterion judgment matrix, according to the working environment parameters of the target thermal power equipment, due to the different working environments will have different quality requirements. Therefore, determining the weight based on the working environment parameters can ensure that the determined weight can meet the needs of the actual working scene, and then can ensure that the adjustment of the manufacturing parameters is carried out according to the actual problem, which ensures the quality of the thermal power equipment produced subsequently.
  • the working environment parameter includes a working environment temperature
  • the weight corresponding to each of the criterion judgment matrices is determined based on the working environment parameter of each of the target thermal power equipment, include:
  • the weight corresponding to the criterion judgment matrix is set as the first weight.
  • the method for processing the quality data of thermal power equipment based on equipment supervision compares the working environment temperature of the target thermal power equipment with a preset temperature value, and when the temperature is greater than the preset temperature value, it indicates the working environment of the target thermal power equipment at this time. If the temperature is high, its quality needs to be strictly controlled. Accordingly, a large weight should be set to ensure the reliability of subsequent parameter adjustment.
  • the determination of the weight corresponding to each of the criterion judgment matrices based on the working environment parameters of each of the target thermal power equipment further includes:
  • the weight corresponding to the criterion judgment matrix is set as a second weight, and the second weight is smaller than the first weight.
  • the method for processing the quality data of thermal power equipment based on equipment supervision compares the working environment temperature of the target thermal power equipment with a preset temperature value, and when the temperature is less than or equal to the preset temperature value, it indicates that the current temperature of the target thermal power equipment is The temperature of the working environment is low, and the quality control is not very strict. Accordingly, a small weight is set to ensure the reliability of subsequent parameter adjustment.
  • determining the similarity matrix corresponding to each quality index based on the number of devices corresponding to each of the quality sub-indexes includes:
  • the ratio of the number of devices of each of the quality sub-indicators to the sum of the devices is calculated respectively, and a similarity matrix corresponding to each of the quality indicators is obtained.
  • the ratio of the number of equipment of each quality sub-indicator to the total equipment is used in the similarity calculation, so as to ensure the accuracy of the calculated similarity matrix.
  • the weights corresponding to the judgment matrix according to each of the criteria and the corresponding similarity matrix are numerically calculated to determine the quality problem of the target thermal power equipment.
  • Corresponding quality indicators to adjust the manufacturing parameters of the target thermal power equipment including:
  • the manufacturing parameter of the quality index is determined, so as to adjust the manufacturing parameter.
  • the equipment supervision-based thermal power equipment quality data processing method utilizes a quality assessment matrix to determine quality indicators corresponding to quality problems, so as to adjust manufacturing parameters in a targeted manner and ensure the subsequent manufacturing quality of thermal power equipment.
  • the quality index corresponding to the quality problem of the target thermal power equipment is determined based on the quality evaluation matrix corresponding to each of the quality indexes, including:
  • the quality index corresponding to the quality problem of the target thermal power equipment is determined by using the evaluation level corresponding to each of the quality indexes.
  • the method further includes:
  • the quality level of the target thermal power equipment is determined based on the size of each element in the similarity matrix corresponding to the target thermal power equipment.
  • the method for processing the quality data of thermal power equipment based on equipment supervision determines the quality level of the target thermal power equipment by calculating the weight corresponding to the target judgment matrix and each similarity matrix, which can ensure the objectivity of the determined quality level. .
  • the embodiment of the present application also provides a thermal power equipment quality data processing device based on equipment supervision, including:
  • the first acquisition module is used to acquire the quality model of the target thermal power equipment, the quality model includes the target judgment matrix of the target layer and the criterion judgment matrix of the criterion layer, and the target judgment matrix corresponds to the quality index of the thermal power equipment.
  • the criterion judgment matrix corresponds to the quality sub-indices corresponding to each of the quality indexes;
  • a first determination module configured to determine the weight corresponding to each of the criterion judgment matrices based on the working environment parameters of each of the target thermal power equipment;
  • a second acquisition module configured to acquire the number of devices corresponding to each of the mass sub-indicators in each of the target thermal power devices
  • a second determination module configured to obtain a similarity matrix corresponding to each quality index based on the number of devices corresponding to each of the quality sub-indexes
  • the adjustment module is used to perform numerical calculation according to the weights corresponding to each of the criterion judgment matrices and the corresponding similarity matrix, and determine the quality index corresponding to the quality problem of the target thermal power equipment, so as to carry out the calculation of the manufacturing parameters of the target thermal power equipment. Adjustment.
  • an embodiment of the present application provides an electronic device, including: a memory and a processor, the memory and the processor are connected in communication with each other, the memory stores computer instructions, and the processor By executing the computer instructions, the first aspect or the method for processing thermal power equipment quality data based on equipment supervision described in any implementation manner of the first aspect is executed.
  • an embodiment of the present application provides a computer-readable storage medium, where the computer-readable storage medium stores computer instructions, and the computer instructions are used to cause the computer to execute the first aspect or any one of the first aspect.
  • FIG. 1 is a flowchart of a thermal power equipment quality data processing method based on equipment supervision according to an embodiment of the present application
  • FIG. 2 is a flowchart of a thermal power equipment quality data processing method based on equipment supervision according to an embodiment of the present application
  • FIG. 3 is a flowchart of a thermal power equipment quality data processing method based on equipment supervision according to an embodiment of the present application
  • FIG. 4 is a structural block diagram of a thermal power equipment quality data processing device based on equipment supervision according to an embodiment of the present application
  • FIG. 5 is a schematic diagram of a hardware structure of an electronic device provided by an embodiment of the present application.
  • an embodiment of a method for processing thermal power equipment quality data based on equipment supervision is provided. It should be noted that the steps shown in the flowchart of the accompanying drawings can be implemented in a computer system such as a set of computer-executable instructions. and, although a logical order is shown in the flowcharts, in some cases the steps shown or described may be performed in an order different from that herein.
  • a method for processing thermal power equipment quality data based on equipment supervision is provided, which can be used for electronic equipment, such as computers, mobile phones, tablet computers, etc.
  • the flowchart of the data processing method, as shown in Figure 1, includes the following steps:
  • the quality model includes the target judgment matrix of the target layer and the criterion judgment matrix of the criterion layer, the target judgment matrix corresponds to the quality index of thermal power equipment, and the criterion judgment matrix corresponds to the quality sub-indices corresponding to each quality index correspond.
  • the quality model includes at least one quality index, hereinafter denoted by B i , i denotes the quantity of quality indices; it includes at least one quality sub-index, hereinafter denoted by C j , j denotes the number of quality sub-indexes.
  • a quality index corresponds to at least one quality sub-index.
  • the target layer is the manufacturing quality of thermal power equipment;
  • the quality indicators include: material control (B 1 ), welding control (B 2 ), heat treatment control (B 3 ) and quality assurance system (B 4 );
  • the quality sub-indicators of the indicator layer include material Original quality document (C 1 ), re-inspection report (C 2 ), material management inspection (C 3 ), pre-welding technical document (C 4 ), weld appearance quality (C 5 ), non-destructive testing (C 6 ) , joint performance test ( C7 ), heat treatment process review (C8), heat treatment equipment ( C9 ), sample inspection ( C10 ), heat treatment report ( C11 ), quality control system ( C12 ) , work document review (C 13 ), personnel qualifications (C 14 ).
  • Table 1 For details, please refer to Table 1:
  • the quality model of the target thermal power equipment is divided into three levels, and the quality indicators in each level are as follows:
  • B 1 (C 1 , C 2 , C 3 );
  • B 2 (C 4 , C 5 , C 6 );
  • B 3 (C 7 , C 8 , C 9 , C 10 );
  • B 6 (C 15 , C 16 , C 17 ).
  • the "1-9 scaling method” is used to construct a judgment matrix A for the manufacturing quality of thermal power equipment and its corresponding four quality indicators, as shown in Table 3:
  • the "1-9 scaling method” is used to construct a criterion matrix B 1 for the quality index of material control and its corresponding three quality sub-indicators, as shown in Table 4:
  • the "1-9 scaling method” is used to construct a criterion matrix B 2 for the quality index of welding control and its corresponding four quality sub-indexes, as shown in Table 5:
  • the "1-9 scale method” is used to construct the heat treatment control criterion judgment matrix B 3 for the quality index of heat treatment control and its corresponding 4 quality sub-indices, as shown in Table 6:
  • the "1-9 scaling method” is used to construct a quality assurance system criterion judgment matrix B 6 for the quality index as the quality assurance system and its corresponding two quality sub-indexes, as shown in Table 7 below:
  • the target judgment matrix A and the criterion judgment matrix B 1 -B 4 corresponding to each quality index can be obtained.
  • the criterion judgment matrix B1 corresponds to the quality index - material control
  • the criterion judgment matrix B2 corresponds to the quality index - welding control
  • the criterion judgment matrix B3 corresponds to the quality index - heat treatment control
  • the criterion judgment matrix B4 corresponds to the quality index -Corresponding to the quality assurance system.
  • the quality model may be obtained by the electronic device from the outside world, or input into the electronic device by the user through human-computer interaction.
  • the method for obtaining the quality model of the target thermal power device by the electronic device is not limited herein.
  • the working environment parameters include working environment temperature, working environment humidity and so on.
  • the actual working environment parameters of the target thermal power equipment may be compared with corresponding preset conditions, and the weights corresponding to each criterion judgment matrix may be determined based on the comparison results.
  • the number of equipment corresponding to each mass sub-indicator in the target thermal power equipment can be manually analyzed for multiple target thermal power equipment to obtain the equipment with each mass sub-indicator problem.
  • the number of devices for each quality sub-indicator can be manually analyzed for multiple target thermal power equipment to obtain the equipment with each mass sub-indicator problem.
  • the number of devices may be realized and stored in the electronic device, or may be obtained by the electronic device from the outside world, and so on.
  • the number of devices corresponding to the quality sub-indicators in each target thermal power device can be stored in the electronic device in advance, and the number of devices belonging to each evaluation level can be obtained, thereby obtaining the similarity matrix corresponding to each quality indicator.
  • the electronic device can multiply the weights corresponding to each criterion judgment matrix and the corresponding similarity matrix in turn to obtain a quality index corresponding to the quality of the target thermal power equipment. After the quality index with quality problems is determined, the manufacturing parameters of the target thermal power equipment corresponding to the quality index can be adjusted.
  • the manufacturing parameters of the heat treatment control process need to be adjusted.
  • a method for processing thermal power equipment quality data based on equipment supervision is provided, which can be used for electronic equipment, such as computers, mobile phones, tablet computers, etc.
  • the flowchart of the data processing method, as shown in Figure 2 includes the following steps:
  • the quality model includes the target judgment matrix of the target layer and the criterion judgment matrix of the criterion layer, the target judgment matrix corresponds to the quality index of thermal power equipment, and the criterion judgment matrix corresponds to the quality sub-indices corresponding to each quality index correspond.
  • the above S24 may include the following steps:
  • the defects here correspond to the quality evaluation grades of thermal power equipment, and the manufacturing quality evaluation grades for thermal power equipment are constructed as shown in Table 8.
  • the quality sub-indicator Ci is evaluated, and the percentage statistics method is used to perform percentage statistics on the quality problem grade evaluation result as the grade similarity.
  • the total number of equipment with quality problems corresponding to the quality sub-indicator Ci is y pieces, and the sum of the equipment with quality problems at Lm level is x pieces. It can be seen that the Lm similarity of the quality sub-indicator Ci is:
  • the similarity matrix corresponding to each quality index of the above-mentioned criterion layer can be obtained,
  • the size of each element in the similarity matrix corresponds to the evaluation index evaluation level Lm.
  • the above S25 may include the following steps:
  • S251 Calculate the product of the weight corresponding to each criterion judgment matrix and the corresponding similarity matrix, respectively, to obtain a quality evaluation matrix corresponding to each quality index.
  • the electronic device obtains the weights corresponding to each criterion judgment matrix after the above-mentioned processing of S22; Further, the electronic device determines the corresponding weight of the matrix by calculating each criterion and the corresponding similarity matrix The product of , the quality evaluation matrix corresponding to each quality index can be obtained.
  • the electronic device can determine the evaluation level corresponding to the quality index through the size of each element; and then by comparing the evaluation level corresponding to each quality index, it can be determined.
  • the quality index corresponding to the quality problem of the target thermal power equipment.
  • the foregoing S252 may include the following steps:
  • the quality evaluation matrix corresponding to each quality index corresponds to the evaluation level of each evaluation index. According to the principle of maximum similarity, by comparing the size of each element in the same quality evaluation matrix, the corresponding quality evaluation matrix can be determined. evaluation level.
  • the electronic equipment can determine which quality indexes have quality problems by comparing the evaluation levels corresponding to each quality index, so as to determine the quality indexes corresponding to the quality problems of the target thermal power equipment.
  • the electronic device determines the quality index of the quality problem in the target thermal power equipment, it can determine the manufacturing parameters corresponding to the quality index, so as to determine which manufacturing parameters need to be adjusted.
  • the ratio of the number of equipment to the total equipment of each quality sub-indicator is used in the similarity calculation, so as to make the calculated similarity matrix accurate; using the quality evaluation matrix
  • the quality sub-indices corresponding to the quality problems are determined, so that the manufacturing parameters can be adjusted in a targeted manner to ensure the manufacturing quality of the subsequent thermal power equipment.
  • FIG. 3 shows the thermal power equipment quality data based on equipment supervision according to an embodiment of the present application
  • the flowchart of the data processing method, as shown in Figure 3 includes the following steps:
  • the quality model includes the target judgment matrix of the target layer and the criterion judgment matrix of the criterion layer, the target judgment matrix corresponds to the quality index of thermal power equipment, and the criterion judgment matrix corresponds to the quality sub-indices corresponding to each quality index correspond.
  • the above S32 may include the following steps:
  • the working environment parameter includes working environment temperature.
  • the working environment temperature of the target thermal power equipment is greater than the preset temperature value, it means that the working environment temperature of the target thermal power equipment is relatively high at this time, and its quality needs to be strictly controlled, and accordingly, a larger weight is set.
  • the second weight is smaller than the first weight.
  • the first weight here does not refer to a weight, but a set of weight values, and the weights in the set of weight values correspond one-to-one with the criterion judgment matrix.
  • the weight When the working environment temperature is high, the weight is set to a larger parameter, that is, the first weight; when the working environment temperature is low, the weight is set to a smaller parameter, that is, the second weight.
  • the specific numerical values of the first weight and the second weight may be set manually, or may be obtained through big data analysis, and the method for obtaining the weights is not limited herein.
  • the electronic equipment also determines the quality level of the target thermal power equipment by calculating the weight W A corresponding to the target judgment matrix and the corresponding similarity matrix.
  • the weight of the target judgment matrix may be obtained after weighting the weight of each criterion judgment matrix.
  • the similarity matrix corresponding to the target thermal power equipment can be calculated by the following formula:
  • the electronic device After the electronic device calculates and obtains the similarity matrix corresponding to the target thermal power equipment, it can compare the size of each element in the similarity matrix to determine the quality level of the target thermal power equipment, and the quality level is one of the above-mentioned L1-L4. .
  • the working environment temperature of the target thermal power equipment is compared with a preset temperature value, and when the temperature is greater than the preset temperature value, it indicates the working environment temperature of the target thermal power equipment at this time. If it is higher, its quality needs to be strictly controlled. Accordingly, a larger weight should be set to ensure the reliability of subsequent parameter adjustment;
  • the preset temperature value it means that the working environment temperature of the target thermal power equipment is relatively low at this time, and the quality control is not very strict. Accordingly, a small weight is set to ensure the reliability of subsequent parameter adjustment.
  • a thermal power equipment quality data processing device based on equipment supervision is also provided, and the device is used to implement the above-mentioned embodiments and preferred implementations, and what has been described will not be repeated.
  • the term "module” may be a combination of software and/or hardware that implements a predetermined function.
  • the apparatus described in the following embodiments is preferably implemented in software, implementations in hardware, or a combination of software and hardware, are also possible and contemplated.
  • the present embodiment provides a thermal power equipment quality data processing device based on equipment supervision, as shown in Figure 4, including:
  • the first obtaining module 41 is used to obtain a quality model of the target thermal power equipment, the quality model includes a target judgment matrix of the target layer and a criterion judgment matrix of the criterion layer, and the target judgment matrix corresponds to the quality index of the thermal power equipment, The criterion judgment matrix corresponds to the quality sub-indices corresponding to each of the quality indicators;
  • the first determination module 42 is configured to determine the weight corresponding to each of the criterion judgment matrices based on the working environment parameters of each of the target thermal power equipment;
  • the second acquisition module 43 is configured to acquire the number of devices corresponding to each of the quality sub-indicators in each of the target thermal power devices;
  • the second determination module 44 is configured to obtain a similarity matrix corresponding to each quality index based on the number of devices corresponding to each of the quality sub-indexes;
  • the adjustment module 45 is used to perform numerical calculation according to the corresponding weights of each of the criterion judgment matrices and the corresponding similarity matrix, and determine the quality index corresponding to the quality problem of the target thermal power equipment, so as to adjust the manufacturing parameters of the target thermal power equipment. make adjustments.
  • the apparatus for processing thermal power equipment quality data based on equipment supervision in this embodiment is presented in the form of functional units, where units refer to ASIC circuits, processors and memories that execute one or more software or fixed programs, and/or Other devices that can provide the above functions.
  • the embodiment of the present application also provides an electronic device, which has the thermal power equipment quality data processing device based on equipment supervision shown in FIG. 4 .
  • FIG. 5 is a schematic structural diagram of an electronic device provided by an optional embodiment of the present application.
  • the electronic device may include: at least one processor 51, such as a CPU (Central Processing Unit, central processing unit). processor), at least one communication interface 53, memory 54, at least one communication bus 52.
  • the communication bus 52 is used to realize the connection and communication between these components.
  • the communication interface 53 may include a display screen (Display) and a keyboard (Keyboard), and the optional communication interface 53 may also include a standard wired interface and a wireless interface.
  • the memory 54 may be a high-speed RAM memory (Random Access Memory, volatile random access memory), or may be a non-volatile memory (non-volatile memory), such as at least one disk memory.
  • the memory 54 can optionally also be at least one storage device located away from the aforementioned processor 51 .
  • the processor 51 may be combined with the device described in FIG. 4 , the memory 54 stores application programs, and the processor 51 calls the program codes stored in the memory 54 for executing any of the above method steps.
  • the communication bus 52 may be a peripheral component interconnect (PCI for short) bus or an extended industry standard architecture (EISA for short) bus or the like.
  • PCI peripheral component interconnect
  • EISA extended industry standard architecture
  • the communication bus 52 can be divided into an address bus, a data bus, a control bus, and the like. For ease of presentation, only one thick line is used in FIG. 5, but it does not mean that there is only one bus or one type of bus.
  • the memory 54 may include volatile memory (English: volatile memory), such as random-access memory (English: random-access memory, abbreviation: RAM); the memory may also include non-volatile memory (English: non-volatile memory) memory), such as flash memory (English: flash memory), hard disk (English: hard disk drive, abbreviation: HDD) or solid-state hard disk (English: solid-state drive, abbreviation: SSD); the memory 54 may also include the above types of combination of memory.
  • volatile memory English: volatile memory
  • RAM random-access memory
  • flash memory English: flash memory
  • hard disk English: hard disk drive, abbreviation: HDD
  • solid-state hard disk English: solid-state drive, abbreviation: SSD
  • the memory 54 may also include the above types of combination of memory.
  • the processor 51 may be a central processing unit (English: central processing unit, abbreviation: CPU), a network processor (English: network processor, abbreviation: NP), or a combination of CPU and NP.
  • CPU central processing unit
  • NP network processor
  • the processor 51 may further include a hardware chip.
  • the above-mentioned hardware chip may be an application-specific integrated circuit (English: application-specific integrated circuit, abbreviation: ASIC), a programmable logic device (English: programmable logic device, abbreviation: PLD) or a combination thereof.
  • the above-mentioned PLD can be a complex programmable logic device (English: complex programmable logic device, abbreviation: CPLD), field programmable logic gate array (English: field-programmable gate array, abbreviation: FPGA), general array logic (English: generic array logic, abbreviation: GAL) or any combination thereof.
  • memory 54 is also used to store program instructions.
  • the processor 51 may invoke program instructions to implement the method for processing thermal power equipment quality data based on equipment supervision as shown in the embodiments of FIGS. 1 to 3 of the present application.
  • Embodiments of the present application further provide a non-transitory computer storage medium, where the computer storage medium stores computer-executable instructions, and the computer-executable instructions can execute the equipment supervision-based thermal power equipment quality data in any of the foregoing method embodiments Approach.
  • the storage medium may be a magnetic disk, an optical disk, a read-only memory (Read-Only Memory, ROM), a random access memory (Random Access Memory, RAM), a flash memory (Flash Memory), a hard disk (Hard) Disk Drive, abbreviation: HDD) or solid-state drive (Solid-State Drive, SSD), etc.; the storage medium may also include a combination of the above-mentioned types of memories.

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Abstract

The present application relates to the technical field of thermal power equipment, and specifically relates to an equipment supervision-based thermal power equipment quality data processing method and apparatus. The method comprises: obtaining a quality model of target thermal power equipment; determining the weight corresponding to each criterion determination matrix; obtaining the equipment quantity corresponding to each quality sub-indicator in the target thermal power equipment; on the basis of the equipment quantity corresponding to each quality sub-indicator, acquiring a similarity matrix corresponding to each quality indicator; performing numerical calculation according to the weight corresponding to each criterion determination matrix and the corresponding similarity matrix, and determining the quality sub-indicator corresponding to a quality problem of the target thermal power equipment so as to adjust fabrication parameters of the target thermal power equipment. The similarity matrix corresponding to each quality indicator is calculated along with the equipment quantity of each quality sub-indicator, so that the obtained similarity can accurately reflect the actual situation of the target thermal power equipment, thus improving the accuracy of quality data determination.

Description

基于设备监理的火电设备质量数据处理方法及装置Method and device for processing quality data of thermal power equipment based on equipment supervision 技术领域technical field
本申请涉及火电设备技术领域,具体涉及基于设备监理的火电设备质量数据处理方法及装置。The present application relates to the technical field of thermal power equipment, in particular to a method and device for processing quality data of thermal power equipment based on equipment supervision.
背景技术Background technique
随着电厂机组容量的提升,对火电设备的等级及质量要求也相应提高。近年来,部分火电设备供应商因产能趋于饱和,在供货压力下,制造厂在设备质量管控上有所松懈,以质量换进度的情况时有发生,加之分包及以包代管现象普遍,设备制造质量风险明显增加。如何准确处理设备的质量数据,使电厂准确了解设备在生产过程中的制造质量情况,继而科学指导电厂设备运行、维护及检修工作的开展,成为电厂面临的重要课题。With the increase in the capacity of power plants, the level and quality requirements for thermal power equipment have also increased accordingly. In recent years, some thermal power equipment suppliers have tended to be saturated with production capacity. Under the pressure of supply, manufacturers have been lax in equipment quality control, and the situation of changing progress with quality has occurred from time to time. In addition, the phenomenon of subcontracting and escrow management Generally, the risk of equipment manufacturing quality increases significantly. How to accurately process the quality data of the equipment, so that the power plant can accurately understand the manufacturing quality of the equipment in the production process, and then scientifically guide the operation, maintenance and repair work of the power plant equipment has become an important issue faced by the power plant.
目前对于质量数据的处理方法主要有专家评价法、统计调查法、层次分析法、因果分析法等,但上述方法在用于火电设备中时,由于厚点设备制造的特点,存在质量数据处理不准确的问题。At present, the processing methods for quality data mainly include expert evaluation method, statistical investigation method, analytic hierarchy process, and causal analysis method. exact question.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本申请实施例提供了一种基于设备监理的火电设备质量数据处理方法及装置,以解决质量数据处理不准确的问题。In view of this, the embodiments of the present application provide a method and device for processing thermal power equipment quality data based on equipment supervision, so as to solve the problem of inaccurate quality data processing.
根据第一方面,本申请实施例提供了一种基于设备监理的火电设备质量数据处理方法,包括:According to the first aspect, an embodiment of the present application provides a method for processing thermal power equipment quality data based on equipment supervision, including:
获取目标火电设备的质量模型,所述质量模型包括目标层的目标判断矩阵以及准则层的准则判断矩阵,所述目标判断矩阵与所述火电设备的质量指标对应,所述准则判断矩阵与各个所述质量指标对应的质量子指标对应;Obtain the quality model of the target thermal power equipment, the quality model includes the target judgment matrix of the target layer and the criterion judgment matrix of the criterion layer, the target judgment matrix corresponds to the quality index of the thermal power equipment, and the criterion judgment matrix corresponds to each The quality sub-indicator corresponding to the quality index corresponds to;
基于各个所述目标火电设备的工作环境参数,确定各个所述准则判断矩阵对应的权重;Determine the weights corresponding to each of the criterion judgment matrices based on the working environment parameters of each of the target thermal power equipment;
获取各个所述目标火电设备中对应于各个所述质量子指标的设备数量;Acquiring the number of devices corresponding to each of the quality sub-indicators in each of the target thermal power devices;
基于对应于各个所述质量子指标的设备数量,得到各个质量指标对应的相似度矩阵;Based on the number of devices corresponding to each of the quality sub-indicators, a similarity matrix corresponding to each of the quality indicators is obtained;
根据各个所述准则判断矩阵对应的权重与相应的相似度矩阵进行数值计算,确定所述目标火电设备的质量问题对应的质量指标,以对所述目标火电设备的制造参数进行调整。Numerical calculation is performed according to the weights corresponding to each of the criterion judgment matrices and the corresponding similarity matrices to determine the quality index corresponding to the quality problem of the target thermal power equipment, so as to adjust the manufacturing parameters of the target thermal power equipment.
本申请实施例提供的基于设备监理的火电设备质量数据处理方法,在确定各个准则判断矩阵对应的权重时,依据目标火电设备的工作环境参数进行,由于工作环境的不同会对质量的要求不同,因此,基于工作环境参数进行权重的确定,可以保证确定出的权重能够符合实际工作场景的需求,进而可以保证制造参数的调整是针对实际问题进行的,保证了后续生产出的火电设备的质量。The method for processing thermal power equipment quality data based on equipment supervision provided by the embodiment of the present application, when determining the weights corresponding to each criterion judgment matrix, according to the working environment parameters of the target thermal power equipment, due to the different working environments will have different quality requirements. Therefore, determining the weight based on the working environment parameters can ensure that the determined weight can meet the needs of the actual working scene, and then can ensure that the adjustment of the manufacturing parameters is carried out according to the actual problem, which ensures the quality of the thermal power equipment produced subsequently.
结合第一方面,在第一方面第一实施方式中,所述工作环境参数包括工作环境温度,所述基于各个所述目标火电设备的工作环境参数,确定各个所述准则判断矩阵对应的权重,包括:With reference to the first aspect, in the first embodiment of the first aspect, the working environment parameter includes a working environment temperature, and the weight corresponding to each of the criterion judgment matrices is determined based on the working environment parameter of each of the target thermal power equipment, include:
判断所述目标火电设备的工作环境温度是否大于预设温度值;Judging whether the working environment temperature of the target thermal power equipment is greater than a preset temperature value;
当所述工作环境温度大于所述预设温度值时,将所述准则判断矩阵对应的权重设置为第一权重。When the working environment temperature is greater than the preset temperature value, the weight corresponding to the criterion judgment matrix is set as the first weight.
本申请实施例提供的基于设备监理的火电设备质量数据处理方法,将目标火电设备的工作环境温度与预设温度值进行比较,在大于预设温度值时,表示此时目标火电设备的工作环境温度较高,需要对其质量进行严格把控,相应地,设置较大的权重,以保证后续参数调整的可靠性。The method for processing the quality data of thermal power equipment based on equipment supervision provided by the embodiment of the present application compares the working environment temperature of the target thermal power equipment with a preset temperature value, and when the temperature is greater than the preset temperature value, it indicates the working environment of the target thermal power equipment at this time. If the temperature is high, its quality needs to be strictly controlled. Accordingly, a large weight should be set to ensure the reliability of subsequent parameter adjustment.
结合第一方面第一实施方式,在第一方面第二实施方式中,所述基于各个所述目标火电设备的工作环境参数,确定各个所述准则判断矩阵对应的权重,还包括:With reference to the first embodiment of the first aspect, in the second embodiment of the first aspect, the determination of the weight corresponding to each of the criterion judgment matrices based on the working environment parameters of each of the target thermal power equipment further includes:
当所述工作环境温度小于或等于所述预设温度值时,将所述准则判断矩阵对应的权重设置为第二权重,所述第二权重小于所述第一权重。When the working environment temperature is less than or equal to the preset temperature value, the weight corresponding to the criterion judgment matrix is set as a second weight, and the second weight is smaller than the first weight.
本申请实施例提供的基于设备监理的火电设备质量数据处理方法,将目标火电设备的工作环境温度与预设温度值进行比较,在小于或等于预设温度值时,表示此时目标火电设备的工作环境温度较低,对质量把控不是很严格,相应地,设置较小的权重,以保证后续参数调整的可靠性。The method for processing the quality data of thermal power equipment based on equipment supervision provided by the embodiment of the present application compares the working environment temperature of the target thermal power equipment with a preset temperature value, and when the temperature is less than or equal to the preset temperature value, it indicates that the current temperature of the target thermal power equipment is The temperature of the working environment is low, and the quality control is not very strict. Accordingly, a small weight is set to ensure the reliability of subsequent parameter adjustment.
结合第一方面,在第一方面第三实施方式中,所述基于对应于各个所述质量子指标的设备数量,确定各个质量指标对应的相似度矩阵,包括:With reference to the first aspect, in the third implementation manner of the first aspect, determining the similarity matrix corresponding to each quality index based on the number of devices corresponding to each of the quality sub-indexes includes:
计算对应于所有所述质量子指标的设备数量的设备总和;calculating the sum of the devices corresponding to the number of devices for all said mass sub-indicators;
分别计算各个所述质量子指标的设备数量在所述设备总和中的占比,得到各个所述质量指标对应的相似度矩阵。The ratio of the number of devices of each of the quality sub-indicators to the sum of the devices is calculated respectively, and a similarity matrix corresponding to each of the quality indicators is obtained.
本申请实施例提供的基于设备监理的火电设备质量数据处理方法,在相似度计算中利用各个质量子指标的设备数量在设备总和中的占比,使得计算得到的相似度矩阵的准确性。In the method for processing thermal power equipment quality data based on equipment supervision provided by the embodiments of the present application, the ratio of the number of equipment of each quality sub-indicator to the total equipment is used in the similarity calculation, so as to ensure the accuracy of the calculated similarity matrix.
结合第一方面第三实施方式,在第一方面第四实施方式中,所述根据各个所述准则判断矩阵对应的权重与相应的相似度矩阵进行数值计算,确定所述目标火电设备的质量问题对应的质量指标,以对所述目标火电设备的制造参数进行调整,包括:In combination with the third embodiment of the first aspect, in the fourth embodiment of the first aspect, the weights corresponding to the judgment matrix according to each of the criteria and the corresponding similarity matrix are numerically calculated to determine the quality problem of the target thermal power equipment. Corresponding quality indicators to adjust the manufacturing parameters of the target thermal power equipment, including:
分别计算各个所述准则判断矩阵对应的权重与相应的相似度矩阵的乘积,得到与各个所述质量指标对应的质量评估矩阵;Calculate the product of the weight corresponding to each described criterion judgment matrix and the corresponding similarity matrix respectively, and obtain the quality evaluation matrix corresponding to each described quality index;
基于各个所述质量指标对应的质量评估矩阵,确定所述目标火电设备的质量问题对应的质量指标;Determine the quality index corresponding to the quality problem of the target thermal power equipment based on the quality evaluation matrix corresponding to each of the quality indexes;
利用所述质量问题对应的质量指标,确定所述质量指标的制造参数,以对所述制造参数进行调整。Using the quality index corresponding to the quality problem, the manufacturing parameter of the quality index is determined, so as to adjust the manufacturing parameter.
本申请实施例提供的基于设备监理的火电设备质量数据处理方法,利用质量评估矩阵确定质量问题对应的质量指标,以便有针对性地对制造参数进行调整,保证了后续火电设备的制造质量。The equipment supervision-based thermal power equipment quality data processing method provided in the embodiment of the present application utilizes a quality assessment matrix to determine quality indicators corresponding to quality problems, so as to adjust manufacturing parameters in a targeted manner and ensure the subsequent manufacturing quality of thermal power equipment.
结合第一方面第四实施方式,在第一方面第五实施方式中,所述基于各个所述质量指标对应的质量评估矩阵,确定所述目标火电设备的质量问题对应的质量指标,包括:With reference to the fourth embodiment of the first aspect, in the fifth embodiment of the first aspect, the quality index corresponding to the quality problem of the target thermal power equipment is determined based on the quality evaluation matrix corresponding to each of the quality indexes, including:
针对各个所述质量指标对应的质量评估矩阵,比较所述质量评估矩阵中各个元素的大小,确定所述质量评估矩阵对应的评估等级;For the quality evaluation matrix corresponding to each of the quality indicators, compare the size of each element in the quality evaluation matrix, and determine the evaluation level corresponding to the quality evaluation matrix;
利用各个所述质量指标对应的评估等级,确定所述目标火电设备的质量问题对应的质量指标。The quality index corresponding to the quality problem of the target thermal power equipment is determined by using the evaluation level corresponding to each of the quality indexes.
结合第一方面,在第一方面第六实施方式中,所述方法还包括:With reference to the first aspect, in a sixth implementation manner of the first aspect, the method further includes:
确定所述目标判断矩阵对应的权重;Determine the weight corresponding to the target judgment matrix;
计算所述目标判断矩阵对应的权重与各个所述质量指标对应的相似度矩阵,得到所述目标火电设备对应的相似度矩阵;Calculate the similarity matrix corresponding to the weight corresponding to the target judgment matrix and each of the quality indicators to obtain the similarity matrix corresponding to the target thermal power equipment;
基于所述目标火电设备对应的相似度矩阵中各个元素的大小,确定所述目标火电设备的质量等级。The quality level of the target thermal power equipment is determined based on the size of each element in the similarity matrix corresponding to the target thermal power equipment.
本申请实施例提供的基于设备监理的火电设备质量数据处理方法,通过计算目标判断矩阵对应的权重以及各个相似度矩阵,确定出目标火电设备的质量等级,可以保证确定出的质 量等级的客观性。The method for processing the quality data of thermal power equipment based on equipment supervision provided by the embodiment of the present application determines the quality level of the target thermal power equipment by calculating the weight corresponding to the target judgment matrix and each similarity matrix, which can ensure the objectivity of the determined quality level. .
根据第二方面,本申请实施例还提供了一种基于设备监理的火电设备质量数据处理装置,包括:According to the second aspect, the embodiment of the present application also provides a thermal power equipment quality data processing device based on equipment supervision, including:
第一获取模块,用于获取目标火电设备的质量模型,所述质量模型包括目标层的目标判断矩阵以及准则层的准则判断矩阵,所述目标判断矩阵与所述火电设备的质量指标对应,所述准则判断矩阵与各个所述质量指标对应的质量子指标对应;The first acquisition module is used to acquire the quality model of the target thermal power equipment, the quality model includes the target judgment matrix of the target layer and the criterion judgment matrix of the criterion layer, and the target judgment matrix corresponds to the quality index of the thermal power equipment. The criterion judgment matrix corresponds to the quality sub-indices corresponding to each of the quality indexes;
第一确定模块,用于基于各个所述目标火电设备的工作环境参数,确定各个所述准则判断矩阵对应的权重;a first determination module, configured to determine the weight corresponding to each of the criterion judgment matrices based on the working environment parameters of each of the target thermal power equipment;
第二获取模块,用于获取各个所述目标火电设备中对应于各个所述质量子指标的设备数量;a second acquisition module, configured to acquire the number of devices corresponding to each of the mass sub-indicators in each of the target thermal power devices;
第二确定模块,用于基于对应于各个所述质量子指标的设备数量,得到各个质量指标对应的相似度矩阵;a second determination module, configured to obtain a similarity matrix corresponding to each quality index based on the number of devices corresponding to each of the quality sub-indexes;
调整模块,用于根据各个所述准则判断矩阵对应的权重与相应的相似度矩阵进行数值计算,确定所述目标火电设备的质量问题对应的质量指标,以对所述目标火电设备的制造参数进行调整。The adjustment module is used to perform numerical calculation according to the weights corresponding to each of the criterion judgment matrices and the corresponding similarity matrix, and determine the quality index corresponding to the quality problem of the target thermal power equipment, so as to carry out the calculation of the manufacturing parameters of the target thermal power equipment. Adjustment.
根据第三方面,本申请实施例提供了一种电子设备,包括:存储器和处理器,所述存储器和所述处理器之间互相通信连接,所述存储器中存储有计算机指令,所述处理器通过执行所述计算机指令,从而执行第一方面或者第一方面的任意一种实施方式中所述的基于设备监理的火电设备质量数据处理方法。According to a third aspect, an embodiment of the present application provides an electronic device, including: a memory and a processor, the memory and the processor are connected in communication with each other, the memory stores computer instructions, and the processor By executing the computer instructions, the first aspect or the method for processing thermal power equipment quality data based on equipment supervision described in any implementation manner of the first aspect is executed.
根据第四方面,本申请实施例提供了一种计算机可读存储介质,所述计算机可读存储介质存储计算机指令,所述计算机指令用于使所述计算机执行第一方面或者第一方面的任意一种实施方式中所述的基于设备监理的火电设备质量数据处理方法。According to a fourth aspect, an embodiment of the present application provides a computer-readable storage medium, where the computer-readable storage medium stores computer instructions, and the computer instructions are used to cause the computer to execute the first aspect or any one of the first aspect. A method for processing thermal power equipment quality data based on equipment supervision described in an embodiment.
附图说明Description of drawings
为了更清楚地说明本申请具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the accompanying drawings that need to be used in the description of the specific embodiments or the prior art will be briefly introduced below. The drawings are some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1是根据本申请实施例的基于设备监理的火电设备质量数据处理方法的流程图;1 is a flowchart of a thermal power equipment quality data processing method based on equipment supervision according to an embodiment of the present application;
图2是根据本申请实施例的基于设备监理的火电设备质量数据处理方法的流程图;2 is a flowchart of a thermal power equipment quality data processing method based on equipment supervision according to an embodiment of the present application;
图3是根据本申请实施例的基于设备监理的火电设备质量数据处理方法的流程图;3 is a flowchart of a thermal power equipment quality data processing method based on equipment supervision according to an embodiment of the present application;
图4是根据本申请实施例的基于设备监理的火电设备质量数据处理装置的结构框图;4 is a structural block diagram of a thermal power equipment quality data processing device based on equipment supervision according to an embodiment of the present application;
图5是本申请实施例提供的电子设备的硬件结构示意图。FIG. 5 is a schematic diagram of a hardware structure of an electronic device provided by an embodiment of the present application.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative efforts shall fall within the protection scope of this application.
根据本申请实施例,提供了一种基于设备监理的火电设备质量数据处理方法实施例,需要说明的是,在附图的流程图示出的步骤可以在诸如一组计算机可执行指令的计算机系统中执行,并且,虽然在流程图中示出了逻辑顺序,但是在某些情况下,可以以不同于此处的顺序执行所示出或描述的步骤。According to an embodiment of the present application, an embodiment of a method for processing thermal power equipment quality data based on equipment supervision is provided. It should be noted that the steps shown in the flowchart of the accompanying drawings can be implemented in a computer system such as a set of computer-executable instructions. and, although a logical order is shown in the flowcharts, in some cases the steps shown or described may be performed in an order different from that herein.
在本实施例中提供了一种基于设备监理的火电设备质量数据处理方法,可用于电子设备,如电脑、手机、平板电脑等,图1是根据本申请实施例的基于设备监理的火电设备质量数据处理方法的流程图,如图1所示,该流程包括如下步骤:In this embodiment, a method for processing thermal power equipment quality data based on equipment supervision is provided, which can be used for electronic equipment, such as computers, mobile phones, tablet computers, etc. The flowchart of the data processing method, as shown in Figure 1, includes the following steps:
S11,获取目标火电设备的质量模型。S11, obtaining a quality model of the target thermal power equipment.
其中,所述质量模型包括目标层的目标判断矩阵以及准则层的准则判断矩阵,所述的目标判断矩阵与火电设备的质量指标对应,所述的准则判断矩阵与各个质量指标对应的质量子指标对应。Wherein, the quality model includes the target judgment matrix of the target layer and the criterion judgment matrix of the criterion layer, the target judgment matrix corresponds to the quality index of thermal power equipment, and the criterion judgment matrix corresponds to the quality sub-indices corresponding to each quality index correspond.
具体地,质量模型包括至少一个质量指标,在下文中以B i表示,i表示质量指标的数量;其包括至少一个质量子指标,在下文中以C j表示,j表示质量子指标的数量。一个质量指标对应有至少一个质量子指标。 Specifically, the quality model includes at least one quality index, hereinafter denoted by B i , i denotes the quantity of quality indices; it includes at least one quality sub-index, hereinafter denoted by C j , j denotes the number of quality sub-indexes. A quality index corresponds to at least one quality sub-index.
其中,目标层为火电设备制造质量;质量指标包括:材料控制(B 1)、焊接控制(B 2)、热处理控制(B 3)以及质保体系(B 4);指标层的质量子指标包括材料原始质量文件(C 1)、入场复验报告(C 2)、材料管理检查(C 3)、焊前技术文件(C 4)、焊缝外观质量(C 5)、无损检测(C 6)、接头性能试验(C 7)、热处理工艺审查(C 8)、热处理设备(C 9)、试样检查(C 10)、热处理报告(C 11)、质量控制体系(C 12)、作业文件审查(C 13)、人员资质(C 14)。详细请参见表1所示: Among them, the target layer is the manufacturing quality of thermal power equipment; the quality indicators include: material control (B 1 ), welding control (B 2 ), heat treatment control (B 3 ) and quality assurance system (B 4 ); the quality sub-indicators of the indicator layer include material Original quality document (C 1 ), re-inspection report (C 2 ), material management inspection (C 3 ), pre-welding technical document (C 4 ), weld appearance quality (C 5 ), non-destructive testing (C 6 ) , joint performance test ( C7 ), heat treatment process review (C8), heat treatment equipment ( C9 ), sample inspection ( C10 ), heat treatment report ( C11 ), quality control system ( C12 ) , work document review (C 13 ), personnel qualifications (C 14 ). For details, please refer to Table 1:
表1目标火电设备的质量模型Table 1 Quality model of target thermal power equipment
Figure PCTCN2020138987-appb-000001
Figure PCTCN2020138987-appb-000001
此处需要说明的是,上述质量指标以及质量子指标仅仅是作为一种示例性描述,本申请的保护范围并不限于此,具体可以根据实际情况进行相应的设置。It should be noted here that the above-mentioned quality indicators and quality sub-indicators are only used as an exemplary description, and the protection scope of the present application is not limited thereto, and can be specifically set according to actual conditions.
如表1所示,目标火电设备的质量模型分为三个层次,各层次中的质量指标如下所示:As shown in Table 1, the quality model of the target thermal power equipment is divided into three levels, and the quality indicators in each level are as follows:
第一层次:A=(B 1、B 2、B 3、B 4、B 5、B 6); The first level: A=(B 1 , B 2 , B 3 , B 4 , B 5 , B 6 );
第二层次:B 1=(C 1,C 2,C 3); Second level: B 1 =(C 1 , C 2 , C 3 );
B 2=(C 4,C 5,C 6); B 2 =(C 4 , C 5 , C 6 );
B 3=(C 7,C 8,C 9,C 10); B 3 =(C 7 , C 8 , C 9 , C 10 );
B 4=(C 11,C 12); B 4 =(C 11 , C 12 );
B 5=(C 13,C 14); B 5 =(C 13 , C 14 );
B 6=(C 15,C 16,C 17)。 B 6 =(C 15 , C 16 , C 17 ).
基于上文所述的层级关系,构建反映第t级层中的一组评价指标对其对应的第t-1级层中的一项评价指标的影响程度的若干个判断矩阵。采用“1-9标度法”构造判断矩阵,标度法的含义如下表2所示:Based on the above-mentioned hierarchical relationship, several judgment matrices are constructed that reflect the degree of influence of a set of evaluation indicators in the t-th layer on its corresponding one evaluation index in the t-1-th layer. The "1-9 scaling method" is used to construct the judgment matrix. The meaning of the scaling method is shown in Table 2 below:
表2标度法含义说明Table 2 scaling method meaning description
Figure PCTCN2020138987-appb-000002
Figure PCTCN2020138987-appb-000002
Figure PCTCN2020138987-appb-000003
Figure PCTCN2020138987-appb-000003
采用“1-9标度法”对火电设备制造质量及其对应的4项质量指标构造判断矩阵A,如表3所示:The "1-9 scaling method" is used to construct a judgment matrix A for the manufacturing quality of thermal power equipment and its corresponding four quality indicators, as shown in Table 3:
表3火电设备目标判断矩阵ATable 3 Target judgment matrix A of thermal power equipment
   材料控制Material Control 焊接控制Welding control 热处理控制Heat Treatment Control 质保体系Quality assurance system
材料控制Material Control a 11 a 11 a 12 a 12 a 13 a 13 a 14 a 14
焊接控制Welding control a 21 a 21 a 22 a 22 a 23 a 23 a 24 a 24
热处理控制Heat Treatment Control a 31 a 31 a 32 a 32 a 33 a 33 a 34 a 34
质保体系Quality assurance system a 41 a 41 a 42 a 42 a 43 a 43 a 44 a 44
采用“1-9标度法”对质量指标为材料控制及其对应的3项质量子指标构造准则判断矩阵B 1,如表4所示: The "1-9 scaling method" is used to construct a criterion matrix B 1 for the quality index of material control and its corresponding three quality sub-indicators, as shown in Table 4:
表4材料控制准则判断矩阵B 1 Table 4 Material Control Criteria Judgment Matrix B 1
   材料原始质量文件Material original quality file 入场复验报告Admission re-inspection report 材料管理检查Material Management Inspection
材料原始质量文件Material original quality file a 11 a 11 a 12 a 12 a 13 a 13
入场复验报告Admission re-inspection report a 21 a 21 a 22 a 22 a 23 a 23
材料管理检查Material Management Inspection a 31 a 31 a 32 a 32 a 33 a 33
采用“1-9标度法”对质量指标为焊接控制及其对应的4项质量子指标构造准则判断矩阵B 2,如表5所示: The "1-9 scaling method" is used to construct a criterion matrix B 2 for the quality index of welding control and its corresponding four quality sub-indexes, as shown in Table 5:
表5焊接控制准则判断矩阵B 2 Table 5 Welding Control Criteria Judgment Matrix B 2
   焊前技术文件Technical documents before welding 焊缝外观质量Weld appearance quality 无损检测NDT 接头性能试验Joint performance test
焊前技术文件Technical documents before welding a 11 a 11 a 12 a 12 a 13 a 13 a 14 a 14
焊缝外观质量Weld appearance quality a 21 a 21 a 22 a 22 a 23 a 23 a 24 a 24
无损检测NDT a 31 a 31 a 32 a 32 a 33 a 33 a 34 a 34
接头性能试验Joint performance test a 41 a 41 a 42 a 42 a 43 a 43 a 44 a 44
采用“1-9标度法”对质量指标为热处理控制及其对应的4项质量子指标构造热处理控制准则判断矩阵B 3,如表6所示: The "1-9 scale method" is used to construct the heat treatment control criterion judgment matrix B 3 for the quality index of heat treatment control and its corresponding 4 quality sub-indices, as shown in Table 6:
表6热处理控制准则判断矩阵B 3 Table 6 Heat Treatment Control Criteria Judgment Matrix B 3
Figure PCTCN2020138987-appb-000004
Figure PCTCN2020138987-appb-000004
采用“1-9标度法”对质量指标为质保体系及其对应的2项质量子指标构造质保体系准则判断矩阵B 6,如下表7所示: The "1-9 scaling method" is used to construct a quality assurance system criterion judgment matrix B 6 for the quality index as the quality assurance system and its corresponding two quality sub-indexes, as shown in Table 7 below:
表7质保体系准则判断矩阵B 4 Table 7 Quality Assurance System Criteria Judgment Matrix B 4
   质量控制体系Quality Control System 作业文件审查Homework document review
质量控制体系Quality Control System a 11 a 11 a 12 a 12
作业文件审查Homework document review a 21 a 21 a 22 a 22
由以上处理,就可以得到目标判断矩阵A,以及对应于各个质量指标的准则判断矩阵B 1-B 4。具体地,准则判断矩阵B 1与质量指标-材料控制对应,准则判断矩阵B 2与质量指标-焊接控制对应,准则判断矩阵B 3与质量指标-热处理控制对应,准则判断矩阵B 4与质量指标-质保体系对应。 Through the above processing, the target judgment matrix A and the criterion judgment matrix B 1 -B 4 corresponding to each quality index can be obtained. Specifically, the criterion judgment matrix B1 corresponds to the quality index - material control, the criterion judgment matrix B2 corresponds to the quality index - welding control, the criterion judgment matrix B3 corresponds to the quality index - heat treatment control, and the criterion judgment matrix B4 corresponds to the quality index -Corresponding to the quality assurance system.
所述质量模型可以是电子设备从外界获取到的,也可以是用户通过人机交互的方式输入电子设备中的,在此对电子设备获取目标火电设备的质量模型的方式并不做任何限定。The quality model may be obtained by the electronic device from the outside world, or input into the electronic device by the user through human-computer interaction. The method for obtaining the quality model of the target thermal power device by the electronic device is not limited herein.
S12,基于目标火电设备的工作环境参数,确定各个准则判断矩阵对应的权重。S12, based on the working environment parameters of the target thermal power equipment, determine the weights corresponding to each criterion judgment matrix.
由于目标火电设备所处的工作环境限制,在对各个准则判断矩阵对应的权重进行幅值时,需要参照其工作环境参数进行。其中,所述的工作环境参数包括工作环境温度、工作环境湿度等等。Due to the limitation of the working environment where the target thermal power equipment is located, it is necessary to refer to its working environment parameters when determining the magnitude of the corresponding weights of each criterion judgment matrix. Wherein, the working environment parameters include working environment temperature, working environment humidity and so on.
例如,可以将目标火电设备实际工作环境参数与相应的预设条件进行比较,基于比较结果确定各个准则判断矩阵对应的权重。For example, the actual working environment parameters of the target thermal power equipment may be compared with corresponding preset conditions, and the weights corresponding to each criterion judgment matrix may be determined based on the comparison results.
关于该步骤具体将在下文中进行详细描述。This step will be described in detail below.
S13,获取目标火电设备中对应于各个质量子指标的设备数量。S13: Obtain the number of devices corresponding to each mass sub-indicator in the target thermal power device.
目标火电设备中对应于各个质量子指标的设备数量,可以是人工对多个目标火电设备进行分析,得到存在各个质量子指标问题的设备,对其数量进行统计,就可以得到目标火电设备中对应于各个质量子指标的设备数量。The number of equipment corresponding to each mass sub-indicator in the target thermal power equipment can be manually analyzed for multiple target thermal power equipment to obtain the equipment with each mass sub-indicator problem. The number of devices for each quality sub-indicator.
所述的设备数量可以是实现存储在电子设备中的,也可以是电子设备从外界获取到的等等。The number of devices may be realized and stored in the electronic device, or may be obtained by the electronic device from the outside world, and so on.
S14,基于对应于各个质量子指标的设备数量,得到各个质量指标对应的相似度矩阵。S14, based on the number of devices corresponding to each quality sub-index, obtain a similarity matrix corresponding to each quality index.
其中,可以事先对评价指标中的多层次指标使用模糊评价,构建评价指标评价等级集L,L=(L1,L2,L3,L4),分别对应于优、良、中以及差4种等级,来表征设备质量状况。Among them, fuzzy evaluation can be used for the multi-level indicators in the evaluation index in advance, and the evaluation index evaluation grade set L, L=(L1, L2, L3, L4) can be constructed, corresponding to four grades of excellent, good, medium and poor, respectively. to characterize the quality of the equipment.
在电子设备中可以事先存储有各个目标火电设备中分别对应于质量子指标的设备数量, 得到属于各个评价等级的设备数量,从而就可以得到各个质量指标对应的相似度矩阵。The number of devices corresponding to the quality sub-indicators in each target thermal power device can be stored in the electronic device in advance, and the number of devices belonging to each evaluation level can be obtained, thereby obtaining the similarity matrix corresponding to each quality indicator.
具体将在下文中对该步骤进行详细描述。Specifically, this step will be described in detail below.
S15,根据各个准则判断矩阵对应的权重与相应的相似度矩阵进行数值计算,确定目标火电设备的质量问题对应的质量指标,以对目标火电设备的制造参数进行调整。S15, perform numerical calculation according to the weights corresponding to the judgment matrices and the corresponding similarity matrix according to each criterion, and determine the quality index corresponding to the quality problem of the target thermal power equipment, so as to adjust the manufacturing parameters of the target thermal power equipment.
电子设备可以依次将各个准则判断矩阵对应的权重与相应的相似度矩阵进行相乘,得到目标火电设备的质量对应的质量指标。在确定出存在质量问题的质量指标之后,就可以针对该质量指标对应的目标火电设备的制造参数进行调整。The electronic device can multiply the weights corresponding to each criterion judgment matrix and the corresponding similarity matrix in turn to obtain a quality index corresponding to the quality of the target thermal power equipment. After the quality index with quality problems is determined, the manufacturing parameters of the target thermal power equipment corresponding to the quality index can be adjusted.
例如,若经过上述处理,确定出目标火电设备中存在质量问题的质量指标为焊接控制,则需要对焊接过程的制造参数进行调整;若确定出目标火电设备中存在质量问题的质量指标为热处理控制,则需要对热处理控制过程的制造参数进行调整。For example, if after the above processing, it is determined that the quality index with quality problems in the target thermal power equipment is welding control, it is necessary to adjust the manufacturing parameters of the welding process; if it is determined that the quality index with quality problems in the target thermal power equipment is heat treatment control , the manufacturing parameters of the heat treatment control process need to be adjusted.
本实施例提供的基于设备监理的火电设备质量数据处理方法,在确定各个准则判断矩阵对应的权重时,依据目标火电设备的工作环境参数进行,由于工作环境的不同会对质量的要求不同,因此,基于工作环境参数进行权重的确定,可以保证确定出的权重能够符合实际工作场景的需求,进而可以保证制造参数的调整是针对实际问题进行的,保证了后续生产出的火电设备的质量。In the method for processing thermal power equipment quality data based on equipment supervision provided by this embodiment, when determining the weights corresponding to each criterion judgment matrix, it is carried out according to the working environment parameters of the target thermal power equipment. , Determining the weight based on the working environment parameters can ensure that the determined weight can meet the needs of the actual working scene, and then can ensure that the adjustment of the manufacturing parameters is carried out according to the actual problem, which ensures the quality of the thermal power equipment produced subsequently.
在本实施例中提供了一种基于设备监理的火电设备质量数据处理方法,可用于电子设备,如电脑、手机、平板电脑等,图2是根据本申请实施例的基于设备监理的火电设备质量数据处理方法的流程图,如图2所示,该流程包括如下步骤:In this embodiment, a method for processing thermal power equipment quality data based on equipment supervision is provided, which can be used for electronic equipment, such as computers, mobile phones, tablet computers, etc. The flowchart of the data processing method, as shown in Figure 2, includes the following steps:
S21,获取目标火电设备的质量模型。S21, obtaining a quality model of the target thermal power equipment.
其中,所述质量模型包括目标层的目标判断矩阵以及准则层的准则判断矩阵,所述的目标判断矩阵与火电设备的质量指标对应,所述的准则判断矩阵与各个质量指标对应的质量子指标对应。Wherein, the quality model includes the target judgment matrix of the target layer and the criterion judgment matrix of the criterion layer, the target judgment matrix corresponds to the quality index of thermal power equipment, and the criterion judgment matrix corresponds to the quality sub-indices corresponding to each quality index correspond.
详细请参见图1所示实施例的S11,在此不再赘述。For details, please refer to S11 of the embodiment shown in FIG. 1 , which will not be repeated here.
S22,基于目标火电设备的工作环境参数,确定各个准则判断矩阵对应的权重。S22, based on the working environment parameters of the target thermal power equipment, determine the weights corresponding to each criterion judgment matrix.
详细请参见图2所示实施例的S12,在此不再赘述。For details, please refer to S12 of the embodiment shown in FIG. 2 , which will not be repeated here.
S23,获取目标火电设备中对应于各个质量子指标的设备数量。S23: Obtain the number of equipment corresponding to each mass sub-indicator in the target thermal power equipment.
详细请参见图2所示实施例的S13,在此不再赘述。For details, please refer to S13 of the embodiment shown in FIG. 2 , which will not be repeated here.
S24,基于对应于各个质量子指标的设备数量,得到各个质量指标对应的相似度矩阵。S24, based on the number of devices corresponding to each quality sub-index, obtain a similarity matrix corresponding to each quality index.
具体地,上述S24可以包括如下步骤:Specifically, the above S24 may include the following steps:
S241,计算对应于所有质量子指标的设备数量的设备总和。S241, calculate the equipment sum of the equipment numbers corresponding to all the quality sub-indicators.
如上文所述,构建有评价指标评价等级集L,L=(L1,L2,L3,L4)。进一步地,可以基于设备制造过程中发现的质量问题,根据质量问题程度进行分级,分为一级缺陷、二级缺陷和三级缺陷。此处的缺陷与火电设备质量质量评价等级相对应,构建如表8所示火电设备制造质量评价等级。As described above, an evaluation index evaluation level set L is constructed, where L=(L1, L2, L3, L4). Further, based on the quality problems found in the manufacturing process of the equipment, it can be graded according to the degree of the quality problems, and divided into first-level defects, second-level defects and third-level defects. The defects here correspond to the quality evaluation grades of thermal power equipment, and the manufacturing quality evaluation grades for thermal power equipment are constructed as shown in Table 8.
表8火电设备制造质量评价等级Table 8 Evaluation grades of thermal power equipment manufacturing quality
Figure PCTCN2020138987-appb-000005
Figure PCTCN2020138987-appb-000005
在上述表7所示的火电设备制造质量评价等级的指导下,就可以统计各个质量子指标下存在质量问题的设备数量。Under the guidance of the thermal power equipment manufacturing quality evaluation level shown in Table 7, the number of equipment with quality problems under each quality sub-indicator can be counted.
S242,分别计算各个质量子指标的设备数量在设备总和中的占比,得到各个质量指标对应的相似度矩阵。S242, respectively calculating the proportion of the number of devices of each quality sub-indicator in the sum of the devices, and obtaining a similarity matrix corresponding to each quality index.
具体地,对质量子指标Ci进行评价,采用百分比统计法,将质量问题等级评价结果进行百分比统计,作为等级相似度。例如,对应于质量子指标Ci存在质量问题的设备数量总数为y件,其中,特征为Lm等级的质量问题的设备总和为x件,由此可知,质量子指标Ci的Lm相似度为:Specifically, the quality sub-indicator Ci is evaluated, and the percentage statistics method is used to perform percentage statistics on the quality problem grade evaluation result as the grade similarity. For example, the total number of equipment with quality problems corresponding to the quality sub-indicator Ci is y pieces, and the sum of the equipment with quality problems at Lm level is x pieces. It can be seen that the Lm similarity of the quality sub-indicator Ci is:
r im=x/y,(i=1,2,....18;m=1,2...4)。 rim =x/y, (i=1, 2, . . . 18; m=1, 2, . . . 4).
进一步地,就可以得到质量指标对应的等级相似度矩阵
Figure PCTCN2020138987-appb-000006
Further, the level similarity matrix corresponding to the quality index can be obtained
Figure PCTCN2020138987-appb-000006
经过上述方式的处理,就可以得到上述准则层的各个质量指标对应的相似度矩阵,
Figure PCTCN2020138987-appb-000007
其中,相似度矩阵中的各个元素的大小是与评价指标评价等级Lm对应 的。
After the above-mentioned processing, the similarity matrix corresponding to each quality index of the above-mentioned criterion layer can be obtained,
Figure PCTCN2020138987-appb-000007
The size of each element in the similarity matrix corresponds to the evaluation index evaluation level Lm.
S25,根据各个准则判断矩阵对应的权重与相应的相似度矩阵进行数值计算,确定目标火电设备的质量问题对应的质量指标,以对目标火电设备的制造参数进行调整。S25 , perform numerical calculation according to the weights corresponding to each criterion judgment matrix and the corresponding similarity matrix, and determine the quality index corresponding to the quality problem of the target thermal power equipment, so as to adjust the manufacturing parameters of the target thermal power equipment.
具体地,上述S25可以包括如下步骤:Specifically, the above S25 may include the following steps:
S251,分别计算各个准则判断矩阵对应的权重与相应的相似度矩阵的乘积,得到与各个质量指标对应的质量评估矩阵。S251: Calculate the product of the weight corresponding to each criterion judgment matrix and the corresponding similarity matrix, respectively, to obtain a quality evaluation matrix corresponding to each quality index.
电子设备在经过上述S22的处理后,得到各个准则判断矩阵对应的权重;在经过上述S23-S24的处理后,得到各个准则判断矩阵对应的相似度矩阵。进一步地,电子设备通过计算各个准则判断矩阵对应的权重
Figure PCTCN2020138987-appb-000008
以及相应的相似度矩阵
Figure PCTCN2020138987-appb-000009
的乘积,就可以得到与各个质量指标对应的质量评估矩阵。
The electronic device obtains the weights corresponding to each criterion judgment matrix after the above-mentioned processing of S22; Further, the electronic device determines the corresponding weight of the matrix by calculating each criterion
Figure PCTCN2020138987-appb-000008
and the corresponding similarity matrix
Figure PCTCN2020138987-appb-000009
The product of , the quality evaluation matrix corresponding to each quality index can be obtained.
具体可以采用如下方式表示:Specifically, it can be expressed as follows:
Figure PCTCN2020138987-appb-000010
Figure PCTCN2020138987-appb-000010
Figure PCTCN2020138987-appb-000011
Figure PCTCN2020138987-appb-000011
Figure PCTCN2020138987-appb-000012
Figure PCTCN2020138987-appb-000012
Figure PCTCN2020138987-appb-000013
Figure PCTCN2020138987-appb-000013
S252,基于各个质量指标对应的质量评估矩阵,确定目标火电设备的质量问题对应的质量指标。S252 , based on the quality evaluation matrix corresponding to each quality index, determine the quality index corresponding to the quality problem of the target thermal power equipment.
由于相似度矩阵中各个元素的大小是与评价指标评价等级Lm对应的,相应地,经过上述S251处理之后得到的质量评估矩中各个元素的大小也是与评价指标评价等级Lm对应。因此,电子设备在计算得到各个质量指标对应的质量评估矩阵之后,通过各个元素的大小就可以确定该质量指标所对应的评价等级;再通过比较各个质量指标所对应的评价等级,就可以确定出目标火电设备的质量问题对应的质量指标。Since the size of each element in the similarity matrix corresponds to the evaluation index evaluation level Lm, correspondingly, the size of each element in the quality evaluation moment obtained after the above S251 process also corresponds to the evaluation index evaluation level Lm. Therefore, after calculating the quality evaluation matrix corresponding to each quality index, the electronic device can determine the evaluation level corresponding to the quality index through the size of each element; and then by comparing the evaluation level corresponding to each quality index, it can be determined. The quality index corresponding to the quality problem of the target thermal power equipment.
作为本实施例的一种可选实施方式,上述S252可以包括如下步骤:As an optional implementation manner of this embodiment, the foregoing S252 may include the following steps:
(1)针对各个质量指标对应的质量评估矩阵,比较质量评估矩阵中各个元素的大小,确定质量评估矩阵对应的评估等级。(1) For the quality evaluation matrix corresponding to each quality index, compare the size of each element in the quality evaluation matrix, and determine the evaluation level corresponding to the quality evaluation matrix.
如上文所述,各个质量指标对应的质量评估矩阵是与各个评价指标评价等级对应的,依据最大相似度原则,通过比较同一质量评估矩阵中各个元素的大小,就可以确定出该质量评估矩阵对应的评估等级。As mentioned above, the quality evaluation matrix corresponding to each quality index corresponds to the evaluation level of each evaluation index. According to the principle of maximum similarity, by comparing the size of each element in the same quality evaluation matrix, the corresponding quality evaluation matrix can be determined. evaluation level.
(2)利用各个质量指标对应的评估等级,确定目标火电设备的质量问题对应的质量指标。(2) Using the evaluation level corresponding to each quality index, determine the quality index corresponding to the quality problem of the target thermal power equipment.
电子设备通过比较各个质量指标对应的评估等级就可以确定哪些质量指标是存在质量问题的,从而就可以确定出目标火电设备的质量问题对应的质量指标。The electronic equipment can determine which quality indexes have quality problems by comparing the evaluation levels corresponding to each quality index, so as to determine the quality indexes corresponding to the quality problems of the target thermal power equipment.
S253,利用质量问题对应的质量指标,确定质量指标的制造参数,以对制造参数进行调整。S253 , use the quality index corresponding to the quality problem to determine the manufacturing parameter of the quality index, so as to adjust the manufacturing parameter.
如上文所述,电子设备再确定出目标火电设备中存在质量问题的质量指标之后,就可以确定质量指标对应的制造参数,从而可以确定出需要对哪些制造参数进行调整。As mentioned above, after the electronic device determines the quality index of the quality problem in the target thermal power equipment, it can determine the manufacturing parameters corresponding to the quality index, so as to determine which manufacturing parameters need to be adjusted.
本实施例提供的基于设备监理的火电设备质量数据处理方法,在相似度计算中利用各个质量子指标的设备数量与设备总和的比值,使得计算得到的相似度矩阵的准确性;利用质量评估矩阵确定质量问题对应的质量子指标,以便有针对性地对制造参数进行调整,保证了后续火电设备的制造质量。In the method for processing thermal power equipment quality data based on equipment supervision provided by this embodiment, the ratio of the number of equipment to the total equipment of each quality sub-indicator is used in the similarity calculation, so as to make the calculated similarity matrix accurate; using the quality evaluation matrix The quality sub-indices corresponding to the quality problems are determined, so that the manufacturing parameters can be adjusted in a targeted manner to ensure the manufacturing quality of the subsequent thermal power equipment.
在本实施例中提供了一种基于设备监理的火电设备质量数据处理方法,可用于电子设备,如电脑、手机、平板电脑等,图3是根据本申请实施例的基于设备监理的火电设备质量数据处理方法的流程图,如图3所示,该流程包括如下步骤:In this embodiment, a method for processing thermal power equipment quality data based on equipment supervision is provided, which can be used for electronic equipment, such as computers, mobile phones, tablet computers, etc. FIG. 3 shows the thermal power equipment quality data based on equipment supervision according to an embodiment of the present application The flowchart of the data processing method, as shown in Figure 3, includes the following steps:
S31,获取目标火电设备的质量模型。S31, obtaining a quality model of the target thermal power equipment.
其中,所述质量模型包括目标层的目标判断矩阵以及准则层的准则判断矩阵,所述的目标判断矩阵与火电设备的质量指标对应,所述的准则判断矩阵与各个质量指标对应的质量子指标对应。Wherein, the quality model includes the target judgment matrix of the target layer and the criterion judgment matrix of the criterion layer, the target judgment matrix corresponds to the quality index of thermal power equipment, and the criterion judgment matrix corresponds to the quality sub-indices corresponding to each quality index correspond.
详细请参见图2所示实施例的S21,在此不再赘述。For details, please refer to S21 of the embodiment shown in FIG. 2 , which will not be repeated here.
S32,基于目标火电设备的工作环境参数,确定各个准则判断矩阵对应的权重。S32 , based on the working environment parameters of the target thermal power equipment, determine the weights corresponding to each criterion judgment matrix.
具体地,上述S32可以包括如下步骤:Specifically, the above S32 may include the following steps:
S321,判断目标火电设备的工作环境温度是否大于预设温度值。S321, judging whether the working environment temperature of the target thermal power equipment is greater than a preset temperature value.
其中,所述工作环境参数包括工作环境温度。Wherein, the working environment parameter includes working environment temperature.
目标火电设备的工作环境温度在大于预设温度值时,表示此时目标火电设备的工作环境温度较高,需要对其质量进行严格把控,相应地,设置较大的权重。When the working environment temperature of the target thermal power equipment is greater than the preset temperature value, it means that the working environment temperature of the target thermal power equipment is relatively high at this time, and its quality needs to be strictly controlled, and accordingly, a larger weight is set.
当所述准则判断矩阵中元素的数量大于所述预设值时,执行S322;否则,执行S323。When the number of elements in the criterion judgment matrix is greater than the preset value, execute S322; otherwise, execute S323.
S322,将准则判断矩阵对应的权重设置为第一权重。S322: Set the weight corresponding to the criterion judgment matrix as the first weight.
S323,将准则判断矩阵对应的权重设置为第二权重。S323: Set the weight corresponding to the criterion judgment matrix as the second weight.
其中,所述第二权重小于所述第一权重。Wherein, the second weight is smaller than the first weight.
需要说明的是,此处的第一权重并不是指一个权重,而是一组权重值,该组权重值中的权重与准则判断矩阵一一对应。It should be noted that the first weight here does not refer to a weight, but a set of weight values, and the weights in the set of weight values correspond one-to-one with the criterion judgment matrix.
在工作环境温度较高时,将权重设置为较大的参数,即所述的第一权重;在工作环境温度较低时,将权重设置为较小的参数,即所述的第二权重。When the working environment temperature is high, the weight is set to a larger parameter, that is, the first weight; when the working environment temperature is low, the weight is set to a smaller parameter, that is, the second weight.
第一权重以及第二权重的具体数值大小可以人为设定的,也可以是通过大数据分析得到的,在此对权重的获取方式并不做任何限定。The specific numerical values of the first weight and the second weight may be set manually, or may be obtained through big data analysis, and the method for obtaining the weights is not limited herein.
S33,获取目标火电设备中对应于各个质量子指标的设备数量。S33: Obtain the number of equipment corresponding to each mass sub-indicator in the target thermal power equipment.
详细请参见图2所示实施例的S23,在此不再赘述。For details, please refer to S23 of the embodiment shown in FIG. 2 , which will not be repeated here.
S34,基于对应于各个质量子指标的设备数量,得到各个质量指标对应的相似度矩阵。S34, based on the number of devices corresponding to each quality sub-index, obtain a similarity matrix corresponding to each quality index.
详细请参见图2所示实施例的S24,在此不再赘述。For details, please refer to S24 of the embodiment shown in FIG. 2 , which will not be repeated here.
S35,根据各个准则判断矩阵对应的权重与相应的相似度矩阵进行数值计算,确定目标火电设备的质量问题对应的质量指标,以对目标火电设备的制造参数进行调整。S35, carry out numerical calculation according to the weights corresponding to the judgment matrices of the respective criteria and the corresponding similarity matrix, and determine the quality indexes corresponding to the quality problems of the target thermal power equipment, so as to adjust the manufacturing parameters of the target thermal power equipment.
详细请参见图2所示实施例的S25,在此不再赘述。For details, please refer to S25 of the embodiment shown in FIG. 2 , which will not be repeated here.
S36,利用各个所述准则判断矩阵对应的权重,计算确定目标判断矩阵对应的权重。S36 , using the weights corresponding to each of the criterion judgment matrices, calculate and determine the weights corresponding to the target judgment matrices.
其中,电子设备还通过计算目标判断矩阵对应的权重W A,以及相应的相似度矩阵,确定目标火电设备的质量等级。其中,关于目标判断矩阵的权重可以是在对各个准则判断矩阵的权重进行加权计算后得到。 The electronic equipment also determines the quality level of the target thermal power equipment by calculating the weight W A corresponding to the target judgment matrix and the corresponding similarity matrix. The weight of the target judgment matrix may be obtained after weighting the weight of each criterion judgment matrix.
S37,计算目标判断矩阵对应的权重与各个质量指标对应的相似度矩阵,得到目标火电设备对应的相似度矩阵。S37, calculate the similarity matrix corresponding to the weight corresponding to the target judgment matrix and each quality index, and obtain the similarity matrix corresponding to the target thermal power equipment.
具体地,目标火电设备对应的相似度矩阵可以采用下述公式计算得到:Specifically, the similarity matrix corresponding to the target thermal power equipment can be calculated by the following formula:
Figure PCTCN2020138987-appb-000014
Figure PCTCN2020138987-appb-000014
S38,基于目标火电设备对应的相似度矩阵中各个元素的大小,确定目标火电设备的质量等级。S38, based on the size of each element in the similarity matrix corresponding to the target thermal power equipment, determine the quality level of the target thermal power equipment.
电子设备在计算得到目标火电设备对应的相似度矩阵之后,就可以比较该相似度矩阵中各个元素的大小,确定目标火电设备的质量等级,所述的质量等级为上述L1-L4中的一种。After the electronic device calculates and obtains the similarity matrix corresponding to the target thermal power equipment, it can compare the size of each element in the similarity matrix to determine the quality level of the target thermal power equipment, and the quality level is one of the above-mentioned L1-L4. .
本实施例提供的基于设备监理的火电设备质量数据处理方法,将目标火电设备的工作环 境温度与预设温度值进行比较,在大于预设温度值时,表示此时目标火电设备的工作环境温度较高,需要对其质量进行严格把控,相应地,设置较大的权重,以保证后续参数调整的可靠性;将目标火电设备的工作环境温度与预设温度值进行比较,在小于或等于预设温度值时,表示此时目标火电设备的工作环境温度较低,对质量把控不是很严格,相应地,设置较小的权重,以保证后续参数调整的可靠性。In the method for processing thermal power equipment quality data based on equipment supervision provided by this embodiment, the working environment temperature of the target thermal power equipment is compared with a preset temperature value, and when the temperature is greater than the preset temperature value, it indicates the working environment temperature of the target thermal power equipment at this time. If it is higher, its quality needs to be strictly controlled. Accordingly, a larger weight should be set to ensure the reliability of subsequent parameter adjustment; When the preset temperature value is used, it means that the working environment temperature of the target thermal power equipment is relatively low at this time, and the quality control is not very strict. Accordingly, a small weight is set to ensure the reliability of subsequent parameter adjustment.
在本实施例中还提供了一种基于设备监理的火电设备质量数据处理装置,该装置用于实现上述实施例及优选实施方式,已经进行过说明的不再赘述。如以下所使用的,术语“模块”可以实现预定功能的软件和/或硬件的组合。尽管以下实施例所描述的装置较佳地以软件来实现,但是硬件,或者软件和硬件的组合的实现也是可能并被构想的。In this embodiment, a thermal power equipment quality data processing device based on equipment supervision is also provided, and the device is used to implement the above-mentioned embodiments and preferred implementations, and what has been described will not be repeated. As used below, the term "module" may be a combination of software and/or hardware that implements a predetermined function. Although the apparatus described in the following embodiments is preferably implemented in software, implementations in hardware, or a combination of software and hardware, are also possible and contemplated.
本实施例提供一种基于设备监理的火电设备质量数据处理装置,如图4所示,包括:The present embodiment provides a thermal power equipment quality data processing device based on equipment supervision, as shown in Figure 4, including:
第一获取模块41,用于获取目标火电设备的质量模型,所述质量模型包括目标层的目标判断矩阵以及准则层的准则判断矩阵,所述目标判断矩阵与所述火电设备的质量指标对应,所述准则判断矩阵与各个所述质量指标对应的质量子指标对应;The first obtaining module 41 is used to obtain a quality model of the target thermal power equipment, the quality model includes a target judgment matrix of the target layer and a criterion judgment matrix of the criterion layer, and the target judgment matrix corresponds to the quality index of the thermal power equipment, The criterion judgment matrix corresponds to the quality sub-indices corresponding to each of the quality indicators;
第一确定模块42,用于基于各个所述目标火电设备的工作环境参数,确定各个所述准则判断矩阵对应的权重;The first determination module 42 is configured to determine the weight corresponding to each of the criterion judgment matrices based on the working environment parameters of each of the target thermal power equipment;
第二获取模块43,用于获取各个所述目标火电设备中对应于各个所述质量子指标的设备数量;The second acquisition module 43 is configured to acquire the number of devices corresponding to each of the quality sub-indicators in each of the target thermal power devices;
第二确定模块44,用于基于对应于各个所述质量子指标的设备数量,得到各个质量指标对应的相似度矩阵;The second determination module 44 is configured to obtain a similarity matrix corresponding to each quality index based on the number of devices corresponding to each of the quality sub-indexes;
调整模块45,用于根据各个所述准则判断矩阵对应的权重与相应的相似度矩阵进行数值计算,确定所述目标火电设备的质量问题对应的质量指标,以对所述目标火电设备的制造参数进行调整。The adjustment module 45 is used to perform numerical calculation according to the corresponding weights of each of the criterion judgment matrices and the corresponding similarity matrix, and determine the quality index corresponding to the quality problem of the target thermal power equipment, so as to adjust the manufacturing parameters of the target thermal power equipment. make adjustments.
本实施例中的基于设备监理的火电设备质量数据处理装置是以功能单元的形式来呈现,这里的单元是指ASIC电路,执行一个或多个软件或固定程序的处理器和存储器,和/或其他可以提供上述功能的器件。The apparatus for processing thermal power equipment quality data based on equipment supervision in this embodiment is presented in the form of functional units, where units refer to ASIC circuits, processors and memories that execute one or more software or fixed programs, and/or Other devices that can provide the above functions.
上述各个模块的更进一步的功能描述与上述对应实施例相同,在此不再赘述。Further functional descriptions of the above-mentioned modules are the same as those of the above-mentioned corresponding embodiments, and are not repeated here.
本申请实施例还提供一种电子设备,具有上述图4所示的基于设备监理的火电设备质量 数据处理装置。The embodiment of the present application also provides an electronic device, which has the thermal power equipment quality data processing device based on equipment supervision shown in FIG. 4 .
请参阅图5,图5是本申请可选实施例提供的一种电子设备的结构示意图,如图5所示,该电子设备可以包括:至少一个处理器51,例如CPU(Central Processing Unit,中央处理器),至少一个通信接口53,存储器54,至少一个通信总线52。其中,通信总线52用于实现这些组件之间的连接通信。其中,通信接口53可以包括显示屏(Display)、键盘(Keyboard),可选通信接口53还可以包括标准的有线接口、无线接口。存储器54可以是高速RAM存储器(Random Access Memory,易挥发性随机存取存储器),也可以是非不稳定的存储器(non-volatile memory),例如至少一个磁盘存储器。存储器54可选的还可以是至少一个位于远离前述处理器51的存储装置。其中处理器51可以结合图4所描述的装置,存储器54中存储应用程序,且处理器51调用存储器54中存储的程序代码,以用于执行上述任一方法步骤。Please refer to FIG. 5. FIG. 5 is a schematic structural diagram of an electronic device provided by an optional embodiment of the present application. As shown in FIG. 5, the electronic device may include: at least one processor 51, such as a CPU (Central Processing Unit, central processing unit). processor), at least one communication interface 53, memory 54, at least one communication bus 52. Among them, the communication bus 52 is used to realize the connection and communication between these components. The communication interface 53 may include a display screen (Display) and a keyboard (Keyboard), and the optional communication interface 53 may also include a standard wired interface and a wireless interface. The memory 54 may be a high-speed RAM memory (Random Access Memory, volatile random access memory), or may be a non-volatile memory (non-volatile memory), such as at least one disk memory. The memory 54 can optionally also be at least one storage device located away from the aforementioned processor 51 . The processor 51 may be combined with the device described in FIG. 4 , the memory 54 stores application programs, and the processor 51 calls the program codes stored in the memory 54 for executing any of the above method steps.
其中,通信总线52可以是外设部件互连标准(peripheral component interconnect,简称PCI)总线或扩展工业标准结构(extended industry standard architecture,简称EISA)总线等。通信总线52可以分为地址总线、数据总线、控制总线等。为便于表示,图5中仅用一条粗线表示,但并不表示仅有一根总线或一种类型的总线。The communication bus 52 may be a peripheral component interconnect (PCI for short) bus or an extended industry standard architecture (EISA for short) bus or the like. The communication bus 52 can be divided into an address bus, a data bus, a control bus, and the like. For ease of presentation, only one thick line is used in FIG. 5, but it does not mean that there is only one bus or one type of bus.
其中,存储器54可以包括易失性存储器(英文:volatile memory),例如随机存取存储器(英文:random-access memory,缩写:RAM);存储器也可以包括非易失性存储器(英文:non-volatile memory),例如快闪存储器(英文:flash memory),硬盘(英文:hard disk drive,缩写:HDD)或固态硬盘(英文:solid-state drive,缩写:SSD);存储器54还可以包括上述种类的存储器的组合。The memory 54 may include volatile memory (English: volatile memory), such as random-access memory (English: random-access memory, abbreviation: RAM); the memory may also include non-volatile memory (English: non-volatile memory) memory), such as flash memory (English: flash memory), hard disk (English: hard disk drive, abbreviation: HDD) or solid-state hard disk (English: solid-state drive, abbreviation: SSD); the memory 54 may also include the above types of combination of memory.
其中,处理器51可以是中央处理器(英文:central processing unit,缩写:CPU),网络处理器(英文:network processor,缩写:NP)或者CPU和NP的组合。The processor 51 may be a central processing unit (English: central processing unit, abbreviation: CPU), a network processor (English: network processor, abbreviation: NP), or a combination of CPU and NP.
其中,处理器51还可以进一步包括硬件芯片。上述硬件芯片可以是专用集成电路(英文:application-specific integrated circuit,缩写:ASIC),可编程逻辑器件(英文:programmable logic device,缩写:PLD)或其组合。上述PLD可以是复杂可编程逻辑器件(英文:complex programmable logic device,缩写:CPLD),现场可编程逻辑门阵列(英文:field-programmable gate array,缩写:FPGA),通用阵列逻辑(英文:generic array logic,缩写:GAL)或其任 意组合。The processor 51 may further include a hardware chip. The above-mentioned hardware chip may be an application-specific integrated circuit (English: application-specific integrated circuit, abbreviation: ASIC), a programmable logic device (English: programmable logic device, abbreviation: PLD) or a combination thereof. The above-mentioned PLD can be a complex programmable logic device (English: complex programmable logic device, abbreviation: CPLD), field programmable logic gate array (English: field-programmable gate array, abbreviation: FPGA), general array logic (English: generic array logic, abbreviation: GAL) or any combination thereof.
可选地,存储器54还用于存储程序指令。处理器51可以调用程序指令,实现如本申请图1至3实施例中所示的基于设备监理的火电设备质量数据处理方法。Optionally, memory 54 is also used to store program instructions. The processor 51 may invoke program instructions to implement the method for processing thermal power equipment quality data based on equipment supervision as shown in the embodiments of FIGS. 1 to 3 of the present application.
本申请实施例还提供了一种非暂态计算机存储介质,所述计算机存储介质存储有计算机可执行指令,该计算机可执行指令可执行上述任意方法实施例中的基于设备监理的火电设备质量数据处理方法。其中,所述存储介质可为磁碟、光盘、只读存储记忆体(Read-Only Memory,ROM)、随机存储记忆体(Random Access Memory,RAM)、快闪存储器(Flash Memory)、硬盘(Hard Disk Drive,缩写:HDD)或固态硬盘(Solid-State Drive,SSD)等;所述存储介质还可以包括上述种类的存储器的组合。Embodiments of the present application further provide a non-transitory computer storage medium, where the computer storage medium stores computer-executable instructions, and the computer-executable instructions can execute the equipment supervision-based thermal power equipment quality data in any of the foregoing method embodiments Approach. Wherein, the storage medium may be a magnetic disk, an optical disk, a read-only memory (Read-Only Memory, ROM), a random access memory (Random Access Memory, RAM), a flash memory (Flash Memory), a hard disk (Hard) Disk Drive, abbreviation: HDD) or solid-state drive (Solid-State Drive, SSD), etc.; the storage medium may also include a combination of the above-mentioned types of memories.
虽然结合附图描述了本申请的实施例,但是本领域技术人员可以在不脱离本申请的精神和范围的情况下做出各种修改和变型,这样的修改和变型均落入由所附权利要求所限定的范围之内。Although the embodiments of the present application are described in conjunction with the accompanying drawings, those skilled in the art can make various modifications and variations without departing from the spirit and scope of the present application, and such modifications and variations all fall within the scope of the appended claims within the limits of the requirements.

Claims (10)

  1. 一种基于设备监理的火电设备质量数据处理方法,其特征在于,包括:A thermal power equipment quality data processing method based on equipment supervision is characterized in that, comprising:
    获取目标火电设备的质量模型,所述质量模型包括目标层的目标判断矩阵以及准则层的准则判断矩阵,所述目标判断矩阵与所述火电设备的质量指标对应,所述准则判断矩阵与各个所述质量指标对应的质量子指标对应;Obtain the quality model of the target thermal power equipment, the quality model includes the target judgment matrix of the target layer and the criterion judgment matrix of the criterion layer, the target judgment matrix corresponds to the quality index of the thermal power equipment, and the criterion judgment matrix corresponds to each The quality sub-indicator corresponding to the quality index corresponds to;
    基于所述目标火电设备的工作环境参数,确定各个所述准则判断矩阵对应的权重;Determine the weights corresponding to each of the criterion judgment matrices based on the working environment parameters of the target thermal power equipment;
    获取所述目标火电设备中对应于各个所述质量子指标的设备数量;Acquiring the number of devices corresponding to each of the quality sub-indicators in the target thermal power device;
    基于对应于各个所述质量子指标的设备数量,得到各个质量指标对应的相似度矩阵;Based on the number of devices corresponding to each of the quality sub-indicators, a similarity matrix corresponding to each of the quality indicators is obtained;
    根据各个所述准则判断矩阵对应的权重与相应的相似度矩阵进行数值计算,确定所述目标火电设备的质量问题对应的质量指标,以对所述目标火电设备的制造参数进行调整。Numerical calculation is performed according to the weights corresponding to each of the criterion judgment matrices and the corresponding similarity matrices to determine the quality index corresponding to the quality problem of the target thermal power equipment, so as to adjust the manufacturing parameters of the target thermal power equipment.
  2. 根据权利要求1所述的方法,其特征在于,所述工作环境参数包括工作环境温度,所述基于各个所述目标火电设备的工作环境参数,确定各个所述准则判断矩阵对应的权重,包括:The method according to claim 1, wherein the working environment parameter comprises a working environment temperature, and determining the weight corresponding to each of the criterion judgment matrices based on the working environment parameter of each of the target thermal power equipment, comprising:
    判断所述目标火电设备的工作环境温度是否大于预设温度值;Judging whether the working environment temperature of the target thermal power equipment is greater than a preset temperature value;
    当所述工作环境温度大于所述预设温度值时,将所述准则判断矩阵对应的权重设置为第一权重。When the working environment temperature is greater than the preset temperature value, the weight corresponding to the criterion judgment matrix is set as the first weight.
  3. 根据权利要求2所述的方法,其特征在于,所述基于各个所述目标火电设备的工作环境参数,确定各个所述准则判断矩阵对应的权重,还包括:The method according to claim 2, wherein the determining the weight corresponding to each of the criterion judgment matrices based on the working environment parameters of each of the target thermal power equipment, further comprising:
    当所述工作环境温度小于或等于所述预设温度值时,将所述准则判断矩阵对应的权重设置为第二权重,所述第二权重小于所述第一权重。When the working environment temperature is less than or equal to the preset temperature value, the weight corresponding to the criterion judgment matrix is set as a second weight, and the second weight is smaller than the first weight.
  4. 根据权利要求1所述的方法,其特征在于,所述基于对应于各个所述质量子指标的设备数量,确定各个质量指标对应的相似度矩阵,包括:The method according to claim 1, wherein the determining a similarity matrix corresponding to each quality index based on the number of devices corresponding to each of the quality sub-indexes comprises:
    计算对应于所有所述质量子指标的设备数量的设备总和;calculating the sum of the devices corresponding to the number of devices for all said mass sub-indices;
    分别计算各个所述质量子指标的设备数量在所述设备总和中的占比,得到各个所述质量指标对应的相似度矩阵。The ratio of the number of devices of each of the quality sub-indicators to the sum of the devices is calculated respectively, and a similarity matrix corresponding to each of the quality indicators is obtained.
  5. 根据权利要求4所述的方法,其特征在于,所述根据各个所述准则判断矩阵对应的权重与相应的相似度矩阵进行数值计算,确定所述目标火电设备的质量问题对应的质量指标,以对所述目标火电设备的制造参数进行调整,包括:The method according to claim 4, wherein the weights corresponding to the judgment matrices according to the respective criteria and the corresponding similarity matrices are numerically calculated to determine the quality indicators corresponding to the quality problems of the target thermal power equipment, to Adjust the manufacturing parameters of the target thermal power equipment, including:
    分别计算各个所述准则判断矩阵对应的权重与相应的相似度矩阵的乘积,得到与各个所述质量指标对应的质量评估矩阵;Calculate the product of the weight corresponding to each described criterion judgment matrix and the corresponding similarity matrix respectively, and obtain the quality evaluation matrix corresponding to each described quality index;
    基于各个所述质量指标对应的质量评估矩阵,确定所述目标火电设备的质量问题对应的质量指标;Determine the quality index corresponding to the quality problem of the target thermal power equipment based on the quality evaluation matrix corresponding to each of the quality indexes;
    利用所述质量问题对应的质量指标,确定所述质量指标的制造参数,以对所述制造参数进行调整。Using the quality index corresponding to the quality problem, the manufacturing parameter of the quality index is determined, so as to adjust the manufacturing parameter.
  6. 根据权利要求5所述的方法,其特征在于,所述基于各个所述质量指标对应的质量评估矩阵,确定所述目标火电设备的质量问题对应的质量指标,包括:The method according to claim 5, wherein, determining the quality index corresponding to the quality problem of the target thermal power equipment based on the quality evaluation matrix corresponding to each of the quality indexes, comprising:
    针对各个所述质量指标对应的质量评估矩阵,比较所述质量评估矩阵中各个元素的大小,确定所述质量评估矩阵对应的评估等级;For the quality evaluation matrix corresponding to each of the quality indicators, compare the size of each element in the quality evaluation matrix, and determine the evaluation level corresponding to the quality evaluation matrix;
    利用各个所述质量指标对应的评估等级,确定所述目标火电设备的质量问题对应的质量指标。The quality index corresponding to the quality problem of the target thermal power equipment is determined by using the evaluation level corresponding to each of the quality indexes.
  7. 根据权利要求1所述的方法,其特征在于,所述方法还包括:The method according to claim 1, wherein the method further comprises:
    利用各个所述准则判断矩阵对应的权重,计算所述目标判断矩阵对应的权重;Use the weights corresponding to each of the criterion judgment matrices to calculate the weights corresponding to the target judgment matrices;
    计算所述目标判断矩阵对应的权重与各个所述质量指标对应的相似度矩阵,得到所述目标火电设备对应的相似度矩阵;Calculate the similarity matrix corresponding to the weight corresponding to the target judgment matrix and each of the quality indicators to obtain the similarity matrix corresponding to the target thermal power equipment;
    基于所述目标火电设备对应的相似度矩阵中各个元素的大小,确定所述目标火电设备的质量等级。The quality level of the target thermal power equipment is determined based on the size of each element in the similarity matrix corresponding to the target thermal power equipment.
  8. 一种基于设备监理的火电设备质量数据处理装置,其特征在于,包括:A thermal power equipment quality data processing device based on equipment supervision is characterized in that, comprising:
    第一获取模块,用于获取目标火电设备的质量模型,所述质量模型包括目标层的目标判断矩阵以及准则层的准则判断矩阵,所述目标判断矩阵与所述火电设备的质量指标对应,所述准则判断矩阵与各个所述质量指标对应的质量子指标对应;The first acquisition module is used to acquire the quality model of the target thermal power equipment, the quality model includes the target judgment matrix of the target layer and the criterion judgment matrix of the criterion layer, and the target judgment matrix corresponds to the quality index of the thermal power equipment. The criterion judgment matrix corresponds to the quality sub-indices corresponding to each of the quality indicators;
    第一确定模块,用于基于各个所述目标火电设备的工作环境参数,确定各个所述准则判断矩阵对应的权重;a first determination module, configured to determine the weight corresponding to each of the criterion judgment matrices based on the working environment parameters of each of the target thermal power equipment;
    第二获取模块,用于获取各个所述目标火电设备中对应于各个所述质量子指标的设备数量;a second acquiring module, configured to acquire the number of devices corresponding to each of the mass sub-indicators in each of the target thermal power devices;
    第二确定模块,用于基于对应于各个所述质量子指标的设备数量,得到各个质量指标对应的相似度矩阵;a second determination module, configured to obtain a similarity matrix corresponding to each quality index based on the number of devices corresponding to each of the quality sub-indexes;
    调整模块,用于根据各个所述准则判断矩阵对应的权重与相应的相似度矩阵进行数值计算,确定所述目标火电设备的质量问题对应的质量指标,以对所述目标火电设备的制造参数进行调整。The adjustment module is used to perform numerical calculation according to the corresponding weights of each said criterion matrix and the corresponding similarity matrix, and determine the quality index corresponding to the quality problem of the target thermal power equipment, so as to carry out the calculation of the manufacturing parameters of the target thermal power equipment. Adjustment.
  9. 一种电子设备,其特征在于,包括:An electronic device, comprising:
    存储器和处理器,所述存储器和所述处理器之间互相通信连接,所述存储器中存储有计算机指令,所述处理器通过执行所述计算机指令,从而执行权利要求1-7中任一项所述的基于设备监理的火电设备质量数据处理方法。A memory and a processor, the memory and the processor are connected in communication with each other, the memory stores computer instructions, and the processor executes any one of claims 1-7 by executing the computer instructions The described method for processing thermal power equipment quality data based on equipment supervision.
  10. 一种计算机可读存储介质,其特征在于,所述计算机可读存储介质存储有计算机指令,所述计算机指令用于使所述计算机执行权利要求1-7中任一项所述的基于设备监理的火电设备质量数据处理方法。A computer-readable storage medium, characterized in that, the computer-readable storage medium stores computer instructions, and the computer instructions are used to make the computer execute the device-based supervision according to any one of claims 1-7 The thermal power equipment quality data processing method.
PCT/CN2020/138987 2020-12-24 2020-12-24 Equipment supervision-based thermal power equipment quality data processing method and apparatus WO2022133895A1 (en)

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