WO2022127134A1 - Multipurpose railway box car with flat car function - Google Patents

Multipurpose railway box car with flat car function Download PDF

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Publication number
WO2022127134A1
WO2022127134A1 PCT/CN2021/110250 CN2021110250W WO2022127134A1 WO 2022127134 A1 WO2022127134 A1 WO 2022127134A1 CN 2021110250 W CN2021110250 W CN 2021110250W WO 2022127134 A1 WO2022127134 A1 WO 2022127134A1
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WO
WIPO (PCT)
Prior art keywords
shed
movable
shed body
seat
sprocket
Prior art date
Application number
PCT/CN2021/110250
Other languages
French (fr)
Chinese (zh)
Inventor
石峰
刘凤伟
史春江
王首雄
刘海涛
何世球
王松
臧俊杰
韩亚培
涂智文
王雪军
王浩江
臧国群
谢景佳
陈学良
Original Assignee
中车长江车辆有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202011507134.4A external-priority patent/CN112550324B/en
Priority claimed from CN202023070089.9U external-priority patent/CN214112529U/en
Application filed by 中车长江车辆有限公司 filed Critical 中车长江车辆有限公司
Publication of WO2022127134A1 publication Critical patent/WO2022127134A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D3/00Wagons or vans

Definitions

  • the invention relates to a railway boxcar, in particular to a multipurpose railway boxcar with the function of a flat car.
  • railway transportation has the advantages of large transportation volume, wide transportation area and good transportation economy.
  • the railway freight cars used for railway transportation mainly include boxcars and flat cars.
  • Boxcars are generally provided with side walls, end walls, side doors and top covers above the floor. Goods can be entered and taken out from the side doors. Goods cannot be lifted from the roof, and containers cannot be transported. They are mainly used to transport vehicles that are afraid of sun, rain and snow. Goods, such as various grains, food, luggage, daily industrial products and valuable instruments and equipment.
  • Boxcars and flatcars belong to different models, with different scopes of use, and each has its own advantages and functions, but both have limitations in their use. There is a lot of idle time during the use of vehicles, which increases the ineffective consumption of empty return trips, etc., which reduces the efficiency of railway transportation.
  • the purpose of the present invention is to provide a multi-purpose railway boxcar which can reduce the idle time of the vehicle and has the function of a flat car.
  • the multi-purpose railway boxcar with the function of flat car designed by the present invention includes a flat car body, two end walls, two pairs of shed guide rails and two movable shed bodies;
  • the wall components are respectively arranged at both ends above the flat car body;
  • the two shed guide rails of each pair are respectively arranged on both sides of the flat car body;
  • the two movable sheds are arranged above the flat car body , and is located between the two end walls;
  • the movable shed body is slidably connected to a pair of shed body guide rails through a plurality of rollers arranged on both sides of the lower part of the movable shed body, so that the movable shed body can follow the pair of shed body guide rails.
  • one of the two movable sheds has a smaller cross-sectional dimension and can be integrally nested in the other movable shed; the ends of the two movable sheds can respectively cover the periphery formed by one end wall , to form a closed structure at the end of the movable shed;
  • the multi-purpose railway boxcar also includes a shed transmission for pulling each of the movable sheds to move along the shed guide rails, and a shed transmission device for moving the two movable sheds Shed locking device that locks to the two end wall assemblies.
  • the shed body transmission device includes two pairs of four sprocket chain transmission mechanisms in total, corresponding to the shed body guide rails one-to-one; the two sides of each movable shed body are driven by a pair of sprocket chain transmission mechanisms;
  • the sprocket chain transmission mechanism includes a sprocket assembly, a pulley assembly, a chain and a wire rope;
  • the sprocket assembly includes a sprocket seat and a sprocket set on it, and the pulley assembly includes a pulley seat and a fixed wheel set on it.
  • the chain is wrapped around the sprocket and meshed with the teeth on the sprocket, and the wire rope is wrapped around the tensioning pulley; one end of the chain is connected to one end of the wire rope, and the other ends of the two are respectively connected to the movable shed body
  • the lower parts of the two ends are connected to form a closed loop including the chain, the wire rope and the movable shed body.
  • the sprocket chain transmission mechanism also includes a tensioning adjustment mechanism for adjusting the distance between the fixed pulley and the sprocket to adjust the tensioning force;
  • the tensioning adjustment mechanism includes a fixed sliding seat, an adjustable sliding seat and a tensioning adjustment mechanism screw;
  • the fixed sliding seat is fixedly connected with the flat car body, and the adjustable sliding seat is fixedly connected with the pulley seat; one end of the tension adjusting screw is fixed on the adjustable sliding seat, and the other end passes through the fixed sliding seat
  • the through hole on the upper part is threadedly connected with the locking nut, and by screwing the locking nut, the tension adjusting screw rotates and drives the adjustable sliding seat to move, so as to adjust the distance between the fixed pulley and the sprocket and change the tension force.
  • the flat car body includes an underframe and a floor laid on the underframe;
  • the guide rail of the shed body is an I-shaped light rail, and is laterally fixed to the outside of the underframe through its bottom;
  • the roller seat at the lower part of the movable shed body and at least one roller pair arranged longitudinally along the roller seat; each roller pair is composed of two I-shaped rollers arranged at an upper and lower interval, and the two rollers clamp the workpiece from the upper and lower sides.
  • the head of the font light rail forms a stable track connection.
  • the cross section of the roller seat is C-shaped, and the opening width is smaller than the width of the head of the I-shaped light rail; the roller seat is also provided with a pull plate for connecting the shed body transmission device.
  • the two pairs of shed guide rails are arranged in parallel one above the other, wherein the upper shed guide rail corresponds to the movable shed with smaller cross-sectional size, and the lower shed guide corresponds to the larger cross-sectional movable shed.
  • the shed body locking device includes an upper mounting seat, a lower mounting seat, a push rod, two pins and two sockets; the upper mounting seat and the lower mounting seat are respectively provided with push rod guide ears; the push rod Installed in the push rod guide ears of the upper mounting seat and the lower mounting seat, it can rotate relative to the push rod guide ears and move up and down within a certain range; the plug includes a mounting head, a plug head and a plug connected between the two.
  • the two pins are respectively connected with one end of the push rod through the mounting head, and can not move up and down relative to the push rod through the axial limit;
  • the front end of the socket is provided with a pin hole into which the pin head can be inserted
  • the upper mounting seat and the lower mounting seat are respectively fixed at the edge of one side formed by the end wall;
  • the socket is arranged on the outer side of one end of the movable shed body, and its pin hole extends to a proper position outside the end of the movable shed body so that the pin can be inserted
  • the head is inserted to lock the position of the movable shed body on the shed body guide rail.
  • the movable shed body adopts a door frame-shaped structure in which the side beams and the top cover are integrally connected, and includes at least two door-shaped frames and a shell covering each door-shaped frame. Each lower end is respectively provided with one of the rollers.
  • the inner side of the end of the nested movable shed body or the outer side of the end of the nested movable shed body is provided with a shed body sealing strip for sealing the connection of two movable shed bodies; the The outer edge of the end wall is provided with an end wall sealing strip for sealing the connection between the end wall and the movable shed body.
  • the end wall is composed of a plate-column structure, including a column frame and an end wall panel laid thereon, the column frame includes two parallel columns, a door-shaped end column located on the outside, and Multiple beams set to distribute.
  • the present invention has both the functions of a box car and a shared flat car, and on the one hand, it has a rain-proof function, which can avoid the sun, rain and snow erosion of the goods, and can transport the goods that are afraid of the sun and rain. , snow-soaked goods; on the other hand, it can be loaded and unloaded from the side and the roof, realizing multi-purpose transportation of machinery and equipment, boxed goods, military equipment and containers, expanding the application scope of boxcars; at the same time, it can also transport both Goods that need to be protected from rain, sun, rain and snow, and need to be hoisted from the top, such as certain steel plates, cables, electrical and mechanical equipment, etc.
  • the transportation advantages of boxcars and flat cars can be fully utilized, the idle time of vehicles can be reduced, the empty return journey and ineffective energy consumption can be reduced, and the railway transportation efficiency and transportation economy can be improved.
  • FIG. 1 is a schematic three-dimensional structure diagram of a multi-purpose railway boxcar designed in Embodiment 1 of the present invention.
  • the bogie, braking device, etc. of the multi-purpose railway box car adopt existing mature solutions, so they are not drawn in the figure.
  • FIG. 2 is a schematic three-dimensional structure diagram of the bottom frame and the floor in FIG. 1 .
  • FIG. 3 is a schematic structural diagram of the end wall in FIG. 1 .
  • FIG. 4 is a schematic three-dimensional structural diagram of the movable shed body in FIG. 1 .
  • FIG. 5 is a schematic three-dimensional structural diagram of the rollers in FIG. 4 .
  • FIG. 6 is a schematic diagram of the installation structure of the roller composition and the guide rail of the shed body in FIG. 4 .
  • FIG. 7 is a schematic structural diagram of the shed body transmission device in FIG. 1 .
  • FIG. 8 is a schematic structural diagram of the sprocket assembly (opening the cover) in FIG. 7 .
  • FIG. 9 is a schematic structural diagram of the pulley assembly and its tension adjustment mechanism in FIG. 7 .
  • FIG. 10 is an enlarged view of A in FIG. 1 .
  • FIG. 11 is a schematic diagram of the loading process of the multipurpose railway boxcar in FIG. 1 .
  • FIG. 12 is a schematic three-dimensional structure diagram of the shed body locking device designed in Embodiment 2 of the present invention.
  • FIG. 13 is a schematic three-dimensional structure diagram of the upper mounting seat in FIG. 12 .
  • FIG. 14 is a schematic three-dimensional structural diagram of the lower mounting seat in FIG. 12 .
  • Fig. 15 is a schematic three-dimensional structure diagram of the pin guide seat in Fig. 12, in order to show the structure of the guide groove, the upper end cover is disassembled.
  • FIG. 16 is a schematic three-dimensional structural diagram of the plug in FIG. 12 .
  • FIG. 17 is a schematic three-dimensional structure diagram of the socket in FIG. 12 .
  • FIG. 18 is a schematic diagram of the installation structure of the shed body locking device in FIG. 12 (corresponding to B in FIG. 1 ), only the lower installation seat is shown in the figure, and the installation method of the upper installation seat is the same.
  • FIG. 19 is a schematic diagram of the opening process of the shed body locking device in FIG. 12 .
  • Flat car body 100 bottom frame 110, floor 120;
  • End wall composition 200 column frame 210, upright column 211, end column 212, beam 213, end wall plate 220, end wall sealing strip 230;
  • Shed transmission device 500 Shed transmission device 500, sprocket assembly 510, sprocket base 511, sprocket 512, drive connection port 513, crank handle 514, pulley assembly 520, pulley base 521, fixed pulley 522, tension adjustment mechanism 530, fixed sliding seat 531, L-shaped mounting rib 532, adjustable sliding seat 533, tension adjusting screw 534, locking nut 535, lateral fixing bolt 536, chain 540, wire rope 550;
  • Shed locking device 600 upper mounting seat 610, middle mounting seat 620, lower mounting seat 630, lock seat plate 631, beta pin 632, slotted mounting plate 633, push rod 640, lock plate 641, stop nut 642, latch 650, mounting head 651, plug head 652, longitudinal guide plate 653, connecting plate 654, connecting rod 655, rib plate 656, socket 660, plug hole 661, push rod guide ear 670, plug guide seat 680, guide groove 681;
  • This embodiment provides a multi-purpose railway boxcar that also has the function of a flat car.
  • the multi-purpose railway box car includes a flat car body 100, two end walls 200, two pairs of shed guide rails 300, two movable shed bodies 400, a shed body transmission device 500 and a shed body lock Device 600 .
  • the flat car body 100 includes a base frame 110 and a floor 120 laid on the base frame 110 .
  • the shed guide rail 300 is an I-shaped light rail (see GB/T 11264-2012 hot-rolled light rail), and is laterally fixed to the outside of the chassis 110 through its bottom.
  • the two pairs of shed guide rails 300 are arranged in parallel on top and bottom, respectively corresponding to one movable shed 400 .
  • Each pair of two shed guide rails 300 are respectively disposed on both sides of the bottom frame 110 of the flat car body 100 , and can carry one movable shed 400 to slide thereon.
  • the end wall composition 200 is a plate-and-column structure, forming a door shape as a whole, and can be set inside the end of the movable shed body 400 .
  • the end wall composition 200 includes a column frame 210 and an end wall panel 220 laid thereon.
  • the column frame 210 includes two upright columns 211 parallel to each other, a door-shaped end column 212 on the outside, and a plurality of beams 213 arranged in a distributed manner. .
  • the two end wall compositions 200 are fixedly installed above both ends of the flat car body 100 , and can be respectively matched and nested in a movable shed body 400 .
  • the movable shed body 400 has the functions of rainproof, dustproof, sunshade, etc.
  • the structure adopts a door frame structure in which the side wall and the top cover are integrated, including at least two door-shaped frames 410 and covering each door.
  • the integrated door frame structure combines the structures and functions of the side walls, side doors, roof and other components of the existing boxcar, and can be loaded and unloaded from the side and the roof, thereby expanding the application range of the boxcar.
  • each door-shaped frame 410 Two lower end portions of each door-shaped frame 410 are respectively provided with a roller assembly 430 .
  • Each movable shed 400 is supported by at least two door-shaped frames 410, and more door-shaped frames 410 can be used as required.
  • the door-shaped frame 410 can be made of profiles such as steel, aluminum, composite materials, and plastics.
  • the housing 420 can be made of steel, aluminum, plastic, canvas, composite materials, and the like.
  • the door-shaped frame 410 can be made of rectangular steel pipes to ensure the overall strength of the movable shed;
  • the shell 420 is made of lightweight composite materials, which reduces the dead weight by 84% compared with the steel plate, and has good anti-corrosion performance, which can reduce the dead weight of the shed. , to reduce the longitudinal sliding resistance requirements.
  • the two movable shed bodies 400 are arranged above the flat car body 100 and between the two end wall components 200 .
  • One of the two movable tent bodies 400 has a smaller cross-sectional dimension (hereinafter referred to as an inner movable tent body), and can be integrally nested in the other movable tent body 400 (hereinafter referred to as an outer movable tent body).
  • the ends of the two movable sheds 400 can respectively cover the periphery of one end wall composition 200 to form a closed connection of the ends of the movable sheds 400 .
  • a shed body sealing strip 440 for sealing is provided between the ends of the two movable shed bodies 400.
  • the shed body sealing strip 440 can be selectively arranged on the outer side of the inner movable shed body or the inner side of the outer movable shed body, or can be simultaneously arranged inside the movable shed body.
  • the outer side of the movable shed body and the inner side of the outer movable shed body can achieve better sealing and rainproof effect; the outer edge of the end wall composition 200 is provided with an end wall sealing strip 230 for sealing its connection with the movable shed body 400, so as to meet the anti-rain effect. Excellent rain performance and other performance requirements.
  • Each section of movable shed 400 is slidably connected to a pair of shed guide rails 300 through a plurality of rollers 430 provided on both sides of the lower part, so that the movable shed 400 can slide along the pair of shed guide rails 300 .
  • the roller assembly 430 includes a roller seat 431 fixedly arranged at the lower end of the door-shaped frame 410 and two roller pairs arranged longitudinally along the roller seat 431 .
  • Each roller pair is composed of two I-shaped rollers 430 arranged at intervals up and down, and the two rollers 432 clamp the head of the I-shaped light rail from the upper and lower sides to form a stable track connection.
  • the cross section of the roller seat 431 is C-shaped, and the opening width is smaller than the head width of the I-shaped light rail so that it cannot be separated from the light rail from the outside.
  • the upper part of the roller seat 431 is provided with a pull plate 433, and both ends of the pull plate 433 are provided with an interface for connecting the chain 540 or the wire rope 550 (the connection constitutes a hinge connection).
  • the above arrangement forms a stable and reliable track roller structure that is not easy to derail, which satisfies the function that the movable shed body is firmly connected to the chassis and can move longitudinally along the chassis, and meets the performance requirements of safety, reliability, and easy operation.
  • the shed body transmission device 500 is used for pulling each movable shed body 400 , and includes two pairs of four sprocket chain transmission mechanisms in one-to-one correspondence with the shed body guide rails 300 . Both sides of each movable shed body 400 are driven by a pair of sprocket chain transmission mechanisms.
  • the sprocket chain transmission mechanism includes a sprocket assembly 510 , a pulley assembly 520 , a tension adjusting mechanism 530 , a chain 540 and a wire rope 550 .
  • the sprocket assembly 510 includes a sprocket base 511 and a sprocket 512 disposed thereon, and the pulley assembly 520 includes a pulley base 521 and a fixed pulley 522 disposed thereon.
  • a chain 540 is looped around and meshes with the teeth on the sprocket 512, and a wire rope 550 is looped around the tensioning pulley.
  • One end of the chain 540 is connected to one end of the wire rope 550, and the other ends of the two are respectively connected to the pull plates 433 on the roller seats 431 at the lower parts of the two ends of the movable shed body 400, forming a closed loop including the chain 540, the wire rope 550 and the movable shed body 400.
  • the movable shed body 400 can be driven to move.
  • the sprocket seats 511 of the two sprocket assemblies 510 on each side of the flat car body 100 are integrated into one body, and the sprockets 512 are protected by a common cover.
  • the sprocket 512 is provided with a drive connection port 513 for installing the crank handle 514 to manually drive the sprocket 512 or installing a motor to drive the sprocket 512 to rotate in an electric way.
  • the tension adjusting mechanism 530 is used to adjust the distance between the fixed pulley 522 and the sprocket 512 to adjust the tension force, and includes a fixed sliding seat 531 , an adjustable sliding seat 533 , a tension adjusting screw 534 and a lateral fixing bolt 536 .
  • the fixed sliding seat 531 and the adjustable sliding seat 533 are both L-shaped plates, and through holes (one of which is a waist-shaped hole) are respectively provided on the side plates of the two, which are fixed by lateral fixing bolts 536 to prevent adjustable sliding
  • the seat 533 swings sideways.
  • the adjustable sliding seat 533 can be displaced relative to the fixed sliding seat 531 within a certain range after loosening the lateral fixing bolts 536 .
  • the fixed sliding seat 531 is fixedly connected with one end of the bottom frame 110 of the flat car body 100 through the L-shaped mounting rib 532 , and the adjustable sliding seat 533 is fixedly connected with the pulley seat 521 .
  • One end of the tension adjusting screw 534 is fixed on the adjustable sliding seat 533 , and the other end is threadedly connected to the locking nut 535 through the through hole on the fixed sliding seat 531 . Twisting the lock nut 535 can make the tension adjusting screw 534 rotate and drive the adjustable sliding seat 533 to move, thereby adjusting the distance between the fixed pulley 522 and the sprocket 512 and changing the tension force.
  • the shed body locking device 600 is used to lock the two movable shed bodies 400 to the two end wall assemblies 200 , and the specific structure thereof is shown in Embodiment 2.
  • the two movable sheds 400 are in a closed state, as shown in FIG. 11( a ).
  • the second tent body 400 is then unlocked and the two tent bodies 400 are pushed onto one half of the floor where the cargo 700 has been loaded, leaving the other half open to load the second cargo 700 thereon, see Fig. 11(c).
  • Corresponding sealing strips are used to seal and prevent rain between the movable shed bodies 400 or between them and the end wall components 200 .
  • the multi-purpose railway boxcar has both the functions of a boxcar and a shared flat car. On the one hand, it has the function of rain protection to avoid the sun, rain and snow erosion of the goods, and can transport goods that are afraid of the sun, rain and snow; on the other hand, it can not only It can be loaded and unloaded from the side and from the roof to realize multi-purpose transportation of machinery and equipment, boxed goods, military equipment and containers, which expands the application scope of the boxcar; Goods that need to be hoisted from the top, such as certain steel plates, cables, electromechanical equipment, etc. In this way, the transportation advantages of boxcars and flat cars can be fully utilized, the idle time of vehicles can be reduced, the empty return journey and ineffective energy consumption can be reduced, and the railway transportation efficiency and transportation economy can be improved.
  • This embodiment provides a specific structure of the shed body locking device 600 in the first embodiment.
  • the shed body locking device includes an upper mounting seat 610 , a middle mounting seat 620 , a lower mounting seat 630 , a push rod 640 , two pins 650 and two sockets 660 . in:
  • the upper mounting seat 610 and the lower mounting seat 630 are respectively provided with a pin guide seat 680 and a push rod guide ear 670, and the lower mounting seat 630 is also provided with a locking seat plate 631 and a slotted mounting plate 633, see Figures 13-14.
  • the plug guide seat 680 is used to guide the plug 650, so that the plug 650 can only move up and down, and cannot rotate with the push rod 640 as an axis.
  • the pin guide seat 680 is provided with a guide groove 681 with a cross-shaped cross section.
  • the transverse groove of the guide groove 681 is parallel to the mounting seat and penetrates the pin guide seat 680.
  • the longitudinal groove of the guide groove 681 is perpendicular to the mounting seat and does not penetrate the pin guide seat 680.
  • the push rods 640 are sequentially sleeved in the through holes on the push rod guide ears 670 of the lower mounting seat 630 , the slotted mounting plate 633 , the middle mounting seat 620 , and the push rod guide ears 670 of the upper mounting seat 610 . rotate.
  • the upper and lower ends of the push rod 640 are respectively provided with stop nuts 642 to limit the up and down movement range of the push rod 640 and prevent the push rod 640 from detaching from the push rod guide ears 670 from above or below.
  • the plug 650 includes a mounting head 651, a plug head 652, and a plug connector connected therebetween.
  • the two pins 650 are respectively connected with one end of the push rod 640 through the mounting head 651 .
  • the installation head 651 adopts a sleeve, which is in clearance fit with the push rod 640 to form a hinge connection.
  • the plug connector includes a longitudinal guide plate 653, and a connecting plate 654 and a connecting rod 655 which are arranged on both sides of the longitudinal guide plate 653 and are vertically connected thereto.
  • the front and rear sides of one end of the connecting plate 654 connected to the longitudinal guide plate 653 are provided with notches so as to be installed in the transverse groove of the guide groove 681 in a sliding fit.
  • the longitudinal guide plate 653 is slidably installed in the longitudinal groove of the guide groove 681, and the connecting plates 654 and the connecting rods 655 on both sides thereof respectively protrude from one end of the transverse groove of the guide groove 681, thereby forming a cross-shaped guide structure and improving the guiding stability. sex.
  • the upper part of the connecting plate 654 is provided with a rib plate 656 to improve the overall rigidity of the plug 650 .
  • the front end of the socket 660 is provided with an elongated pin hole 661, as shown in FIG. 17 .
  • the plug head 652 is also elongated and can be inserted into the plug hole 661 .
  • the push rod 640 is provided with a lock plate 641, and the lock plate 641 is provided with an elongated through hole.
  • the through hole on the lock plate 641 can be rotated to cover the through hole on the lock seat plate 631 to lock the up and down displacement of the push rod 640 .
  • the lock seat plate 631 is provided with a pin hole, and the lock plate 641 is locked with the beta pin 632 or a lock to prevent it from being accidentally detached from the lock seat plate 631 .
  • the slotted mounting plate 633 is provided with a slot for the locking plate 641 to pass through. After the locking plate 641 passes through the slotted mounting plate 633 from bottom to top, it can be rotated and placed on the slotted mounting plate 633 .
  • the upper mounting seat 610 and the lower mounting seat 630 are respectively fixed on one side edge of the end wall composition 200 .
  • the socket 660 is arranged on the outside of one end of the movable shed body 400, and its plug hole 661 protrudes to a proper position outside the end of the movable shed body 400 so that the plug head 652 can be inserted, as shown in FIG. 18 .
  • the opening process of the shed body locking device 600 is divided into three states: locking, transition and unlocking, as shown in Figs. 19(a) to 19(c) in turn.
  • Figure 19(a) shows the locked state, the plug head 652 of the plug 650 is completely inserted into the plug hole 661 of the socket 660, the through hole of the lock plate 641 of the push rod 640 is inserted into the lock seat plate 631, and the beta pin 632 (or lock) Insert into the pin hole of the lock seat plate 631 .
  • Figure 19(b) is a transitional state, remove the ⁇ pin 632 (or lock), operate the lock plate 641 of the push rod 640 to drive the push rod 640 to rotate 90°, and then push the lock plate 641 together with the push rod 640 to pass vertically upward through the lower installation
  • the slotted mounting plate 633 of the seat 630 when the push rod 640 moves vertically upward, the push rod 640 drives the latch 650 to slide upward synchronously.
  • Figure 19(c) is the open state
  • the locking plate 641 of the operating push rod 640 drives the push rod 640 to rotate 90° in the opposite direction, so that the locking plate 641 is parallel to the lower mounting seat 630 and placed on the top of the slotted mounting plate 633, the locking plate 641 Together with the push rod 640 and the pin 650, the pin head 652 cannot be lowered.
  • the pin head 652 has been completely disengaged from the socket 660, and the opening process is completed.
  • the locking process of the shed locking device 600 is opposite to the opening process.
  • the locking plate 641 and the push rod 640 are rotated 90°, and then the locking plate 641 and the push rod 640 are pushed vertically downward through the slotted mounting plate 633 of the lower mounting seat 630 , at this time, the plug head 652 has been completely inserted into the socket 660, and then the lock plate 641 and the push rod 640 are rotated 90°, and the through hole of the lock plate 641 of the push rod 640 is inserted into the lock seat plate 631. or lock) into the hole of the lock seat plate 631 to complete the locking.
  • the shed body locking device adopts a double-sided installation method, that is, the two sides of each movable shed body are respectively locked on the two sides of the end wall by a shed body locking device, so as to achieve a stable and reliable locking function and prevent the movable shed body from being free.
  • the main body of the locking device is located on the end wall, which avoids the collision and loss of the movable parts of the shed locking device with the movement of the movable shed, and reduces the incidental weight of the movable shed; at the same time, it has the advantages of easy operation and good locking effect, etc. advantage.

Abstract

A multipurpose railway box car with a flat car function. The railway box car comprises a flat car car body (100), two end wall assemblies (200), two pairs of box body guide rails (300), two sections of movable box bodies (400), a box body transmission device (500) for pulling the movable box bodies (400) to move along the box body guide rails (300), and box body locking devices (600) for locking the two movable box bodies (400) to the two end wall assemblies (200). The two end wall assemblies (200) are respectively arranged at two ends above the flat car car body (100); each pair of two box body guide rails (300) is respectively arranged on two sides of the flat car car body (100); the two sections of movable box bodies (400) are arranged above the flat car car body (100) and located between the two end wall assemblies (200); each section of movable box body (400) is slidably connected to one pair of box body guide rails (300) by means of a plurality of roller assemblies (430) arranged on two sides of the lower portion of the movable box body, such that the movable box body (400) can slide along the pair of box body guide rails (300); the size of the cross section of one of the two movable box bodies (400) is smaller such that same can be integrally nested in the other movable box body (400); and the ends of the two movable box bodies (400) can respectively cover the periphery of one of the end wall assemblies (200) to form closed structures of the ends of the movable box bodies (400).

Description

兼具平车功能的多用途铁路棚车Multipurpose railway boxcar with flat car function 技术领域technical field
本发明涉及铁路棚车,特别是指一种兼具平车功能的多用途铁路棚车。The invention relates to a railway boxcar, in particular to a multipurpose railway boxcar with the function of a flat car.
背景技术Background technique
铁路运输具有运量较大,运输区域较广,运输经济性好等优势,目前用于铁路运输的铁路货车主要有棚车和平车两种通用车型。Railway transportation has the advantages of large transportation volume, wide transportation area and good transportation economy. At present, the railway freight cars used for railway transportation mainly include boxcars and flat cars.
棚车一般在地板上方设有侧墙、端壁、侧门和顶盖等,从侧门进出货物,不能从车顶吊装货物,不能运装集装箱,主要用来运输怕日晒、雨淋、雪浸的货物,如各种粮谷、食品、行包、日用工业制成品及贵重仪器设备等。Boxcars are generally provided with side walls, end walls, side doors and top covers above the floor. Goods can be entered and taken out from the side doors. Goods cannot be lifted from the roof, and containers cannot be transported. They are mainly used to transport vehicles that are afraid of sun, rain and snow. Goods, such as various grains, food, luggage, daily industrial products and valuable instruments and equipment.
平车地板上方无顶盖,可以从车顶吊装货物,主要用来运输集装箱、钢材、汽车、拖拉机、成箱货物等货物,但不能运输需避免日晒和雨雪侵袭的袋装、箱装货物。如果必须运输需避免日晒和雨雪侵袭的货物,则需人工在货物上方用篷布盖住货物,再用绳索捆绑固定,此方法属于一次性方法,耗时费力。There is no top cover above the floor of the flat car, and the goods can be lifted from the roof. It is mainly used to transport goods such as containers, steel, automobiles, tractors, and boxed goods, but cannot be transported in bags or boxes that need to be protected from sunlight, rain and snow. goods. If it is necessary to transport the goods that need to be protected from the sun, rain and snow, it is necessary to manually cover the goods with a tarpaulin above the goods, and then bind them with ropes. This method is a one-time method, which is time-consuming and labor-intensive.
棚车和平车属于不同的车型,使用范围不同,各有优势功能,但均存在使用限制,车辆运用过程中出现较多的闲置时间,增加空车返程的无效消耗等,降低了铁路运输效率。Boxcars and flatcars belong to different models, with different scopes of use, and each has its own advantages and functions, but both have limitations in their use. There is a lot of idle time during the use of vehicles, which increases the ineffective consumption of empty return trips, etc., which reduces the efficiency of railway transportation.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种能够减少车辆闲置时间的兼具平车功能的多用途铁路棚车。The purpose of the present invention is to provide a multi-purpose railway boxcar which can reduce the idle time of the vehicle and has the function of a flat car.
为实现上述目的,本发明所设计的兼具平车功能的多用途铁路棚车,包括平车车体、两个端墙组成、两对棚体导轨和两节活动棚体;两个所述端墙组成分别设置在所述平车车体上方两端;每对的两个所述棚体导轨分别设置在平车车体的两侧;两节所述活动棚体设置在平车车体上方,且位于两个端墙组成之间;每节所述活动棚体通过其下部两侧设置的多个滚轮组成滑动连接在一对棚体导轨上,使活动棚体可沿该对棚体导轨滑动;两个所述活动棚体中的一个横截面尺寸较小,可以整体嵌套在另一个活动棚体中;两个所述活动棚体的端部分别可覆盖在一个端墙组成的外围,以形成活动棚体端部的闭合结构;该多用途铁路棚车还包括用于牵引各所述活动棚体沿棚体导轨移动的棚体传动装置,以及用于将两个所述活动棚体锁定到两个端墙组成上的棚体锁定装置。In order to achieve the above purpose, the multi-purpose railway boxcar with the function of flat car designed by the present invention includes a flat car body, two end walls, two pairs of shed guide rails and two movable shed bodies; The wall components are respectively arranged at both ends above the flat car body; the two shed guide rails of each pair are respectively arranged on both sides of the flat car body; the two movable sheds are arranged above the flat car body , and is located between the two end walls; the movable shed body is slidably connected to a pair of shed body guide rails through a plurality of rollers arranged on both sides of the lower part of the movable shed body, so that the movable shed body can follow the pair of shed body guide rails. sliding; one of the two movable sheds has a smaller cross-sectional dimension and can be integrally nested in the other movable shed; the ends of the two movable sheds can respectively cover the periphery formed by one end wall , to form a closed structure at the end of the movable shed; the multi-purpose railway boxcar also includes a shed transmission for pulling each of the movable sheds to move along the shed guide rails, and a shed transmission device for moving the two movable sheds Shed locking device that locks to the two end wall assemblies.
优选地,所述棚体传动装置包括两对共四个链轮链条传动机构,与棚体导轨一一对应;每节所述活动棚体的两侧通过一对链轮链条传动机构驱动;所述链轮链条传动机构包括链轮组合、滑轮组合、链条和钢丝绳;所述链轮组合包括链轮座和设置在其上的链轮,所述滑轮组合包括滑轮座和设置在其上的定滑轮;所述链条环绕在链轮上并与链轮上的齿啮合,所述钢丝绳环绕在张紧滑轮上;所述链条的一端与钢丝绳的一端相连,二者的另一端分别与活动棚体两端下部相连,形成包括链条、钢丝绳与活动棚体的闭环,当链条转动时,即可带动活动棚体移动;所述链轮上设置有驱动连接口,用于安装摇把以手动方式或者安装电机以电动方式驱动链轮旋转。Preferably, the shed body transmission device includes two pairs of four sprocket chain transmission mechanisms in total, corresponding to the shed body guide rails one-to-one; the two sides of each movable shed body are driven by a pair of sprocket chain transmission mechanisms; The sprocket chain transmission mechanism includes a sprocket assembly, a pulley assembly, a chain and a wire rope; the sprocket assembly includes a sprocket seat and a sprocket set on it, and the pulley assembly includes a pulley seat and a fixed wheel set on it. pulley; the chain is wrapped around the sprocket and meshed with the teeth on the sprocket, and the wire rope is wrapped around the tensioning pulley; one end of the chain is connected to one end of the wire rope, and the other ends of the two are respectively connected to the movable shed body The lower parts of the two ends are connected to form a closed loop including the chain, the wire rope and the movable shed body. When the chain rotates, the movable shed body can be driven to move; the sprocket is provided with a drive connection port for installing the crank handle manually or A motor is installed to electrically drive the sprocket to rotate.
所述链轮链条传动机构还包括张紧调节机构,用于调整定滑轮到链轮之间距离从而调节张紧力;所述张紧调节机构包括固定滑动座、可调滑动座和张紧调节螺杆;所述固定滑动座与平车车体固定相连,所述可调滑动座与滑轮座固定相连;所述张紧调节螺杆的一端固定在可调滑动座上,另一端穿过固定滑动座上的通孔与锁紧螺母螺纹连接,通过拧动锁紧螺母使张紧调节螺杆旋转并带动可调滑动座移动从而调整定滑轮到链轮之间的距离进而改变张紧力。The sprocket chain transmission mechanism also includes a tensioning adjustment mechanism for adjusting the distance between the fixed pulley and the sprocket to adjust the tensioning force; the tensioning adjustment mechanism includes a fixed sliding seat, an adjustable sliding seat and a tensioning adjustment mechanism screw; the fixed sliding seat is fixedly connected with the flat car body, and the adjustable sliding seat is fixedly connected with the pulley seat; one end of the tension adjusting screw is fixed on the adjustable sliding seat, and the other end passes through the fixed sliding seat The through hole on the upper part is threadedly connected with the locking nut, and by screwing the locking nut, the tension adjusting screw rotates and drives the adjustable sliding seat to move, so as to adjust the distance between the fixed pulley and the sprocket and change the tension force.
优选地,所述平车车体包括底架和铺设在底架上的地板;所述棚体导轨为工字型轻轨,通过其底部横向固定在底架外侧;所述滚轮组成包括固定设置在活动棚体下部的滚轮座和沿滚轮座纵向设置的至少一个滚轮对;每个所述滚轮对由上下间隔设置的两个工字形的滚轮组成,两个所述滚轮从上下两侧夹住工字型轻轨的头部形成稳定的轨道连接。Preferably, the flat car body includes an underframe and a floor laid on the underframe; the guide rail of the shed body is an I-shaped light rail, and is laterally fixed to the outside of the underframe through its bottom; The roller seat at the lower part of the movable shed body and at least one roller pair arranged longitudinally along the roller seat; each roller pair is composed of two I-shaped rollers arranged at an upper and lower interval, and the two rollers clamp the workpiece from the upper and lower sides. The head of the font light rail forms a stable track connection.
优选地,所述滚轮座的横截面呈C形,开口宽度小于工字型轻轨的头部宽度;所述滚轮座上还设置有用于连接棚体传动装置的拉板。Preferably, the cross section of the roller seat is C-shaped, and the opening width is smaller than the width of the head of the I-shaped light rail; the roller seat is also provided with a pull plate for connecting the shed body transmission device.
优选地,两对棚体导轨一上一下平行设置,其中,位于上方的棚体导轨对应横截面尺寸较小的活动棚体,位于下方的棚体导轨对应横截面尺寸较大的活动棚体。Preferably, the two pairs of shed guide rails are arranged in parallel one above the other, wherein the upper shed guide rail corresponds to the movable shed with smaller cross-sectional size, and the lower shed guide corresponds to the larger cross-sectional movable shed.
优选地,所述棚体锁定装置包括上安装座、下安装座、推杆、两个插销和两个插座;所述上安装座、下安装座分别设置有推杆导向耳;所述推杆安装在上安装座、下安装座的推杆导向耳内,可相对于推杆导向耳旋转并在一定范围内上下移动;所述插销包括安装头、插销头和连接在二者之间的插销连接件;两个所述插销分别通过安装头与推杆的一端相连,并且通过轴向限位使其不能相对于推杆上下移动;所述插座的前端设置有可供插销头插入的插销孔;所述上安装座、下安装座分别固定在端墙组成的一侧边缘处;所述插座设置在活动棚体 一端外侧,其插销孔伸出到活动棚体的端部外适当位置以便插销头插入,从而锁定活动棚体在棚体导轨上的位置。Preferably, the shed body locking device includes an upper mounting seat, a lower mounting seat, a push rod, two pins and two sockets; the upper mounting seat and the lower mounting seat are respectively provided with push rod guide ears; the push rod Installed in the push rod guide ears of the upper mounting seat and the lower mounting seat, it can rotate relative to the push rod guide ears and move up and down within a certain range; the plug includes a mounting head, a plug head and a plug connected between the two. connecting piece; the two pins are respectively connected with one end of the push rod through the mounting head, and can not move up and down relative to the push rod through the axial limit; the front end of the socket is provided with a pin hole into which the pin head can be inserted The upper mounting seat and the lower mounting seat are respectively fixed at the edge of one side formed by the end wall; the socket is arranged on the outer side of one end of the movable shed body, and its pin hole extends to a proper position outside the end of the movable shed body so that the pin can be inserted The head is inserted to lock the position of the movable shed body on the shed body guide rail.
优选地,所述活动棚体采用侧梁与顶盖连成一体的门框形结构,包括至少两个门形框架和覆盖在各门形框架上的壳体,每个所述门形框架的两个下端部分别设置一个所述滚轮组成。Preferably, the movable shed body adopts a door frame-shaped structure in which the side beams and the top cover are integrally connected, and includes at least two door-shaped frames and a shell covering each door-shaped frame. Each lower end is respectively provided with one of the rollers.
优选地,嵌套在外的所述活动棚体的端部内侧或者嵌套在内的所述活动棚体的端部外侧设置有用于密封两节活动棚体相连处的棚体密封条;所述端墙组成的外缘设置有用于密封其与活动棚体相连处的端墙密封条。Preferably, the inner side of the end of the nested movable shed body or the outer side of the end of the nested movable shed body is provided with a shed body sealing strip for sealing the connection of two movable shed bodies; the The outer edge of the end wall is provided with an end wall sealing strip for sealing the connection between the end wall and the movable shed body.
优选地,所述端墙组成为板柱式结构,包括柱式框架和铺设在其上的端墙板,所述柱式框架包括相互平行的两根立柱、位于外侧呈门型的端柱和分布设置的多个横梁。Preferably, the end wall is composed of a plate-column structure, including a column frame and an end wall panel laid thereon, the column frame includes two parallel columns, a door-shaped end column located on the outside, and Multiple beams set to distribute.
与现有技术相比,本发明的有益效果在于:本发明兼具棚车和共用平车的功能,一方面具备防雨功能,避免货物日晒、雨雪侵蚀,能够运输怕日晒、雨淋、雪浸的货物;另一方面既可从侧面装卸又可从车顶装卸,实现机器设备、成箱货物、军用装备及集装箱等多用途运输,扩大了棚车的应用范围;同时还可以运输既需要防雨、防晒、防雨雪,又需要从顶部进行吊装的货物,例如某些钢板、电缆、机电设备等。从而充分发挥棚车和平车的运输优势,减少车辆闲置时间,降低空车返程和无效能源消耗,提高铁路运输效率和运输经济性。Compared with the prior art, the beneficial effects of the present invention are: the present invention has both the functions of a box car and a shared flat car, and on the one hand, it has a rain-proof function, which can avoid the sun, rain and snow erosion of the goods, and can transport the goods that are afraid of the sun and rain. , snow-soaked goods; on the other hand, it can be loaded and unloaded from the side and the roof, realizing multi-purpose transportation of machinery and equipment, boxed goods, military equipment and containers, expanding the application scope of boxcars; at the same time, it can also transport both Goods that need to be protected from rain, sun, rain and snow, and need to be hoisted from the top, such as certain steel plates, cables, electrical and mechanical equipment, etc. In this way, the transportation advantages of boxcars and flat cars can be fully utilized, the idle time of vehicles can be reduced, the empty return journey and ineffective energy consumption can be reduced, and the railway transportation efficiency and transportation economy can be improved.
附图说明Description of drawings
图1为本发明实施例1所设计的多用途铁路棚车的立体结构示意图,该多用途铁路棚车的转向架、制动装置等采用现有成熟方案,故在图中未画出。1 is a schematic three-dimensional structure diagram of a multi-purpose railway boxcar designed in Embodiment 1 of the present invention. The bogie, braking device, etc. of the multi-purpose railway box car adopt existing mature solutions, so they are not drawn in the figure.
图2为图1中底架和地板的立体结构示意图。FIG. 2 is a schematic three-dimensional structure diagram of the bottom frame and the floor in FIG. 1 .
图3为图1中端墙组成的结构示意图。FIG. 3 is a schematic structural diagram of the end wall in FIG. 1 .
图4为图1中活动棚体的立体结构示意图。FIG. 4 is a schematic three-dimensional structural diagram of the movable shed body in FIG. 1 .
图5为图4中滚轮组成的立体结构示意图。FIG. 5 is a schematic three-dimensional structural diagram of the rollers in FIG. 4 .
图6为图4中滚轮组成与棚体导轨的安装结构示意图。FIG. 6 is a schematic diagram of the installation structure of the roller composition and the guide rail of the shed body in FIG. 4 .
图7为图1中棚体传动装置的结构示意图。FIG. 7 is a schematic structural diagram of the shed body transmission device in FIG. 1 .
图8为图7中链轮组合(打开罩体)的结构示意图。FIG. 8 is a schematic structural diagram of the sprocket assembly (opening the cover) in FIG. 7 .
图9为图7中滑轮组合及其张紧调节机构的结构示意图。FIG. 9 is a schematic structural diagram of the pulley assembly and its tension adjustment mechanism in FIG. 7 .
图10为图1中A处的放大图。FIG. 10 is an enlarged view of A in FIG. 1 .
图11为图1中多用途铁路棚车的装货过程示意图。FIG. 11 is a schematic diagram of the loading process of the multipurpose railway boxcar in FIG. 1 .
图12为本发明实施例2所设计的棚体锁定装置的立体结构示意图。FIG. 12 is a schematic three-dimensional structure diagram of the shed body locking device designed in Embodiment 2 of the present invention.
图13为图12中上安装座的立体结构示意图。FIG. 13 is a schematic three-dimensional structure diagram of the upper mounting seat in FIG. 12 .
图14为图12中下安装座的立体结构示意图。FIG. 14 is a schematic three-dimensional structural diagram of the lower mounting seat in FIG. 12 .
图15为图12中插销导向座的立体结构示意图,为表明导向槽结构,拆开了上部端盖。Fig. 15 is a schematic three-dimensional structure diagram of the pin guide seat in Fig. 12, in order to show the structure of the guide groove, the upper end cover is disassembled.
图16为图12中插销的立体结构示意图。FIG. 16 is a schematic three-dimensional structural diagram of the plug in FIG. 12 .
图17为图12中插座的立体结构示意图。FIG. 17 is a schematic three-dimensional structure diagram of the socket in FIG. 12 .
图18为图12中棚体锁定装置的安装结构示意图(对应图1中B处),图中仅画出了下安装座,上安装座的安装方式与此相同。18 is a schematic diagram of the installation structure of the shed body locking device in FIG. 12 (corresponding to B in FIG. 1 ), only the lower installation seat is shown in the figure, and the installation method of the upper installation seat is the same.
图19为图12中棚体锁定装置的开启过程示意图。FIG. 19 is a schematic diagram of the opening process of the shed body locking device in FIG. 12 .
其中:in:
平车车体100、底架110、地板120; Flat car body 100, bottom frame 110, floor 120;
端墙组成200、柱式框架210、立柱211、端柱212、横梁213、端墙板220、端墙密封条230; End wall composition 200, column frame 210, upright column 211, end column 212, beam 213, end wall plate 220, end wall sealing strip 230;
棚体导轨300;Shed body guide rail 300;
活动棚体400、门形框架410、壳体420、滚轮组成430、滚轮座431、滚轮432、拉板433、棚体密封条440;The movable shed body 400, the door frame 410, the casing 420, the roller composition 430, the roller seat 431, the roller 432, the pull plate 433, the shed body sealing strip 440;
棚体传动装置500、链轮组合510、链轮座511、链轮512、驱动连接口513、摇把514、滑轮组合520、滑轮座521、定滑轮522、张紧调节机构530、固定滑动座531、L形安装筋板532、可调滑动座533、张紧调节螺杆534、锁紧螺母535、侧向固定螺栓536、链条540、钢丝绳550; Shed transmission device 500, sprocket assembly 510, sprocket base 511, sprocket 512, drive connection port 513, crank handle 514, pulley assembly 520, pulley base 521, fixed pulley 522, tension adjustment mechanism 530, fixed sliding seat 531, L-shaped mounting rib 532, adjustable sliding seat 533, tension adjusting screw 534, locking nut 535, lateral fixing bolt 536, chain 540, wire rope 550;
棚体锁定装置600、上安装座610、中安装座620、下安装座630、锁座板631、β销632、带槽安装板633、推杆640、锁板641、止动螺母642、插销650、安装头651、插销头652、纵向导向板653、连接板654、连接杆655、筋板656、插座660、插销孔661、推杆导向耳670、插销导向座680、导向槽681; Shed locking device 600, upper mounting seat 610, middle mounting seat 620, lower mounting seat 630, lock seat plate 631, beta pin 632, slotted mounting plate 633, push rod 640, lock plate 641, stop nut 642, latch 650, mounting head 651, plug head 652, longitudinal guide plate 653, connecting plate 654, connecting rod 655, rib plate 656, socket 660, plug hole 661, push rod guide ear 670, plug guide seat 680, guide groove 681;
货物700。 Cargo 700.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步的详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
实施例1Example 1
本实施例提供了一种兼具平车功能的多用途铁路棚车。This embodiment provides a multi-purpose railway boxcar that also has the function of a flat car.
如图1~10所示,该多用途铁路棚车包括平车车体100、两个端墙组成200、两对棚体导轨300、两节活动棚体400、棚体传动装置500和棚体锁定装置600。As shown in Figures 1 to 10, the multi-purpose railway box car includes a flat car body 100, two end walls 200, two pairs of shed guide rails 300, two movable shed bodies 400, a shed body transmission device 500 and a shed body lock Device 600 .
如图2所示,平车车体100包括底架110和铺设在底架110上的地板120。棚体导轨300为工字型轻轨(参见GB/T 11264-2012热轧轻轨),通过其底部横向固定在底架110外侧。As shown in FIG. 2 , the flat car body 100 includes a base frame 110 and a floor 120 laid on the base frame 110 . The shed guide rail 300 is an I-shaped light rail (see GB/T 11264-2012 hot-rolled light rail), and is laterally fixed to the outside of the chassis 110 through its bottom.
两对棚体导轨300一上一下平行设置,分别对应一个活动棚体400。每对的两个棚体导轨300分别设置在平车车体100的底架110两侧,可承载一个活动棚体400在其上滑动。The two pairs of shed guide rails 300 are arranged in parallel on top and bottom, respectively corresponding to one movable shed 400 . Each pair of two shed guide rails 300 are respectively disposed on both sides of the bottom frame 110 of the flat car body 100 , and can carry one movable shed 400 to slide thereon.
如图3所示,端墙组成200为板柱式结构,整体外形成门形,可以套在活动棚体400的端部内。端墙组成200包括柱式框架210和铺设在其上的端墙板220,柱式框架210包括相互平行的两根立柱211、位于外侧呈门型的端柱212和分布设置的多个横梁213。两个端墙组成200固定安装在平车车体100的两端上方,分别可匹配嵌套在一个活动棚体400内。As shown in FIG. 3 , the end wall composition 200 is a plate-and-column structure, forming a door shape as a whole, and can be set inside the end of the movable shed body 400 . The end wall composition 200 includes a column frame 210 and an end wall panel 220 laid thereon. The column frame 210 includes two upright columns 211 parallel to each other, a door-shaped end column 212 on the outside, and a plurality of beams 213 arranged in a distributed manner. . The two end wall compositions 200 are fixedly installed above both ends of the flat car body 100 , and can be respectively matched and nested in a movable shed body 400 .
如图4所示,活动棚体400具有防雨、防尘、遮阳等功能,结构形式采用侧墙与顶盖连成一体的门框形结构,包括至少两个门形框架410和覆盖在各门形框架410上的壳体420。该一体门框形结构组合了现有棚车的侧墙、侧门、车顶等部件的结构和功能,既可从侧面装卸又可从车顶装卸,扩大了棚车的应用范围。As shown in FIG. 4 , the movable shed body 400 has the functions of rainproof, dustproof, sunshade, etc. The structure adopts a door frame structure in which the side wall and the top cover are integrated, including at least two door-shaped frames 410 and covering each door. The housing 420 on the shaped frame 410. The integrated door frame structure combines the structures and functions of the side walls, side doors, roof and other components of the existing boxcar, and can be loaded and unloaded from the side and the roof, thereby expanding the application range of the boxcar.
每个门形框架410的两个下端部分别设置有一个滚轮组成430。每个活动棚体400由至少2个门形框架410支撑,根据需要可以采用更多门形框架410。Two lower end portions of each door-shaped frame 410 are respectively provided with a roller assembly 430 . Each movable shed 400 is supported by at least two door-shaped frames 410, and more door-shaped frames 410 can be used as required.
门形框架410可采用钢、铝、复合材料、塑料等型材制作。壳体420可采用钢、铝、塑料、帆布、复合材料等制作。本实施例中,门形框架410可采用矩形钢管制作,保证活动棚体整体强度;壳体420采用轻质复合材料,与钢板相比自重减少84%,防腐性能好,达到了减轻棚体自重、减小纵向滑动阻力的要求。The door-shaped frame 410 can be made of profiles such as steel, aluminum, composite materials, and plastics. The housing 420 can be made of steel, aluminum, plastic, canvas, composite materials, and the like. In this embodiment, the door-shaped frame 410 can be made of rectangular steel pipes to ensure the overall strength of the movable shed; the shell 420 is made of lightweight composite materials, which reduces the dead weight by 84% compared with the steel plate, and has good anti-corrosion performance, which can reduce the dead weight of the shed. , to reduce the longitudinal sliding resistance requirements.
如图1、图3、图4所示,两节活动棚体400设置在平车车体100上方,且位于两个端墙组成200之间。两个活动棚体400中的一个横截面尺寸较小(以下称为内活动棚体),可以整体嵌套在另一个活动棚体400(以下称为外活动棚体)中。两个活动棚体400的端部分别可覆盖在一个端墙组成200的外围,以形成活动棚体400端部的闭合连接。As shown in FIG. 1 , FIG. 3 , and FIG. 4 , the two movable shed bodies 400 are arranged above the flat car body 100 and between the two end wall components 200 . One of the two movable tent bodies 400 has a smaller cross-sectional dimension (hereinafter referred to as an inner movable tent body), and can be integrally nested in the other movable tent body 400 (hereinafter referred to as an outer movable tent body). The ends of the two movable sheds 400 can respectively cover the periphery of one end wall composition 200 to form a closed connection of the ends of the movable sheds 400 .
两活动棚体400的端部之间设置有用于密封的棚体密封条440,棚体密封条440可以选 择设置在内活动棚体的外侧或外活动棚体的内侧,也可以同时设置在内活动棚体的外侧和外活动棚体的内侧以取得更佳的密封防雨效果;端墙组成200的外缘设置有用于密封其与活动棚体400相连处的端墙密封条230,满足防雨性能优良等性能要求。A shed body sealing strip 440 for sealing is provided between the ends of the two movable shed bodies 400. The shed body sealing strip 440 can be selectively arranged on the outer side of the inner movable shed body or the inner side of the outer movable shed body, or can be simultaneously arranged inside the movable shed body. The outer side of the movable shed body and the inner side of the outer movable shed body can achieve better sealing and rainproof effect; the outer edge of the end wall composition 200 is provided with an end wall sealing strip 230 for sealing its connection with the movable shed body 400, so as to meet the anti-rain effect. Excellent rain performance and other performance requirements.
每节活动棚体400通过其下部两侧设置的多个滚轮组成430滑动连接在一对棚体导轨300上,使活动棚体400可沿该对棚体导轨300滑动。Each section of movable shed 400 is slidably connected to a pair of shed guide rails 300 through a plurality of rollers 430 provided on both sides of the lower part, so that the movable shed 400 can slide along the pair of shed guide rails 300 .
如图5~6所示,滚轮组成430包括固定设置在门形框架410下端的滚轮座431和沿滚轮座431纵向设置的两个滚轮对。每个滚轮对由上下间隔设置的两个工字形的滚轮组成430,两个滚轮432从上下两侧夹住工字型轻轨的头部形成稳定的轨道连接。滚轮座431的横截面呈C形,开口宽度小于工字型轻轨的头部宽度使其不能从外侧脱离轻轨。滚轮座431的上部设置有拉板433,拉板433的两端设置有用于连接链条540或钢丝绳550的接口(连接时构成铰链连接)。通过以上设置形成稳定可靠、不易脱轨的轨道滚轮结构,满足活动棚体牢固连接在底架上并可沿底架纵向运动的功能,满足安全可靠、操作简便等性能要求。As shown in FIGS. 5-6 , the roller assembly 430 includes a roller seat 431 fixedly arranged at the lower end of the door-shaped frame 410 and two roller pairs arranged longitudinally along the roller seat 431 . Each roller pair is composed of two I-shaped rollers 430 arranged at intervals up and down, and the two rollers 432 clamp the head of the I-shaped light rail from the upper and lower sides to form a stable track connection. The cross section of the roller seat 431 is C-shaped, and the opening width is smaller than the head width of the I-shaped light rail so that it cannot be separated from the light rail from the outside. The upper part of the roller seat 431 is provided with a pull plate 433, and both ends of the pull plate 433 are provided with an interface for connecting the chain 540 or the wire rope 550 (the connection constitutes a hinge connection). The above arrangement forms a stable and reliable track roller structure that is not easy to derail, which satisfies the function that the movable shed body is firmly connected to the chassis and can move longitudinally along the chassis, and meets the performance requirements of safety, reliability, and easy operation.
如图7~10所示,棚体传动装置500用于牵引各活动棚体400,包括两对共四个链轮链条传动机构,与棚体导轨300一一对应。每节活动棚体400的两侧通过一对链轮链条传动机构驱动。链轮链条传动机构包括链轮组合510、滑轮组合520、张紧调节机构530、链条540和钢丝绳550。As shown in FIGS. 7 to 10 , the shed body transmission device 500 is used for pulling each movable shed body 400 , and includes two pairs of four sprocket chain transmission mechanisms in one-to-one correspondence with the shed body guide rails 300 . Both sides of each movable shed body 400 are driven by a pair of sprocket chain transmission mechanisms. The sprocket chain transmission mechanism includes a sprocket assembly 510 , a pulley assembly 520 , a tension adjusting mechanism 530 , a chain 540 and a wire rope 550 .
链轮组合510包括链轮座511和设置在其上的链轮512,滑轮组合520包括滑轮座521和设置在其上的定滑轮522。链条540环绕在链轮512上并与链轮512上的齿啮合,钢丝绳550环绕在张紧滑轮上。链条540的一端与钢丝绳550的一端相连,二者的另一端分别与活动棚体400两端下部的滚轮座431上的拉板433相连,形成包括链条540、钢丝绳550与活动棚体400的闭环,当链条540转动时,即可带动活动棚体400移动。平车车体100每一侧的两个链轮组合510的链轮座511融合成一体,并且通过共同的罩体将链轮512保护在内。链轮512上设置有驱动连接口513,用于安装摇把514以手动方式或者安装电机以电动方式驱动链轮512进行旋转。The sprocket assembly 510 includes a sprocket base 511 and a sprocket 512 disposed thereon, and the pulley assembly 520 includes a pulley base 521 and a fixed pulley 522 disposed thereon. A chain 540 is looped around and meshes with the teeth on the sprocket 512, and a wire rope 550 is looped around the tensioning pulley. One end of the chain 540 is connected to one end of the wire rope 550, and the other ends of the two are respectively connected to the pull plates 433 on the roller seats 431 at the lower parts of the two ends of the movable shed body 400, forming a closed loop including the chain 540, the wire rope 550 and the movable shed body 400. , when the chain 540 rotates, the movable shed body 400 can be driven to move. The sprocket seats 511 of the two sprocket assemblies 510 on each side of the flat car body 100 are integrated into one body, and the sprockets 512 are protected by a common cover. The sprocket 512 is provided with a drive connection port 513 for installing the crank handle 514 to manually drive the sprocket 512 or installing a motor to drive the sprocket 512 to rotate in an electric way.
张紧调节机构530用于调整定滑轮522到链轮512之间的距离从而调节张紧力,包括固定滑动座531、可调滑动座533、张紧调节螺杆534和侧向固定螺栓536。固定滑动座531、可调滑动座533均呈L型板状,二者侧板上分别设置有通孔(其中之一为腰型孔),通过侧向固定螺栓536进行固定以防止可调滑动座533侧向摆动,由于腰型通孔的存在,使可调滑 动座533可以在松开侧向固定螺栓536后可以在一定范围内相对于固定滑动座531位移。固定滑动座531通过L形安装筋板532与平车车体100的底架110一端固定相连,可调滑动座533与滑轮座521固定相连。张紧调节螺杆534的一端固定在可调滑动座533上,另一端穿过固定滑动座531上的通孔与锁紧螺母535螺纹连接。拧动锁紧螺母535即可使张紧调节螺杆534旋转并带动可调滑动座533移动,从而调整定滑轮522到链轮512之间的距离,改变张紧力。The tension adjusting mechanism 530 is used to adjust the distance between the fixed pulley 522 and the sprocket 512 to adjust the tension force, and includes a fixed sliding seat 531 , an adjustable sliding seat 533 , a tension adjusting screw 534 and a lateral fixing bolt 536 . The fixed sliding seat 531 and the adjustable sliding seat 533 are both L-shaped plates, and through holes (one of which is a waist-shaped hole) are respectively provided on the side plates of the two, which are fixed by lateral fixing bolts 536 to prevent adjustable sliding The seat 533 swings sideways. Due to the existence of the waist-shaped through hole, the adjustable sliding seat 533 can be displaced relative to the fixed sliding seat 531 within a certain range after loosening the lateral fixing bolts 536 . The fixed sliding seat 531 is fixedly connected with one end of the bottom frame 110 of the flat car body 100 through the L-shaped mounting rib 532 , and the adjustable sliding seat 533 is fixedly connected with the pulley seat 521 . One end of the tension adjusting screw 534 is fixed on the adjustable sliding seat 533 , and the other end is threadedly connected to the locking nut 535 through the through hole on the fixed sliding seat 531 . Twisting the lock nut 535 can make the tension adjusting screw 534 rotate and drive the adjustable sliding seat 533 to move, thereby adjusting the distance between the fixed pulley 522 and the sprocket 512 and changing the tension force.
棚体锁定装置600用于将两个活动棚体400锁定到两个端墙组成200上,其具体结构见实施例2。The shed body locking device 600 is used to lock the two movable shed bodies 400 to the two end wall assemblies 200 , and the specific structure thereof is shown in Embodiment 2.
其他未提及的部分,如转向架、制动装置、集装箱锁定装置等采用现有铁路货车的成熟结构。Other parts not mentioned, such as bogies, braking devices, container locking devices, etc., adopt the mature structure of existing railway freight cars.
以下以装入需要防雨雪的货物为例说明该该棚车的装货过程。Hereinafter, the loading process of the boxcar will be described by taking the loading of goods that need to be protected from rain and snow as an example.
装货前,两个活动棚体400均处于关闭状态,图11(a)。Before loading, the two movable sheds 400 are in a closed state, as shown in FIG. 11( a ).
装货时,首先解除第一个活动棚体400的锁定并将其推开,使对应的一半地板敞开,在其上装入第一批货物700,见图11(b)。When loading goods, first unlock the first movable shed 400 and push it open, so that the corresponding half of the floor is opened, and the first batch of goods 700 is loaded thereon, as shown in FIG. 11(b).
然后解除第二个活动棚体400的锁定并将两个活动棚体400推到已装入货物700的一半地板上,使另一半地板敞开,在其上装入第二批货物700,见图11(c)。The second tent body 400 is then unlocked and the two tent bodies 400 are pushed onto one half of the floor where the cargo 700 has been loaded, leaving the other half open to load the second cargo 700 thereon, see Fig. 11(c).
装货完成后,将第二个活动棚体400推回关闭位置,再将两个活动棚体400的端部锁定到对应的端墙组成200上,完成装货,见图11(d)。After the loading is completed, push the second movable shed 400 back to the closed position, and then lock the ends of the two movable sheds 400 to the corresponding end wall components 200 to complete the loading, as shown in Figure 11(d).
活动棚体400之间或者其与端墙组成200之间分别通过对应的密封条进行密封防雨。Corresponding sealing strips are used to seal and prevent rain between the movable shed bodies 400 or between them and the end wall components 200 .
卸载货物的过程以此类推,此不赘述。The process of unloading the goods is analogous and will not be repeated here.
该多用途铁路棚车兼具棚车和共用平车的功能,一方面具备防雨功能,避免货物日晒、雨雪侵蚀,能够运输怕日晒、雨淋、雪浸的货物;另一方面既可从侧面装卸又可从车顶装卸,实现机器设备、成箱货物、军用装备及集装箱等多用途运输,扩大了棚车的应用范围;同时还可以运输既需要防雨、防晒、防雨雪,又需要从顶部进行吊装的货物,例如某些钢板、电缆、机电设备等。从而充分发挥棚车和平车的运输优势,减少车辆闲置时间,降低空车返程和无效能源消耗,提高铁路运输效率和运输经济性。The multi-purpose railway boxcar has both the functions of a boxcar and a shared flat car. On the one hand, it has the function of rain protection to avoid the sun, rain and snow erosion of the goods, and can transport goods that are afraid of the sun, rain and snow; on the other hand, it can not only It can be loaded and unloaded from the side and from the roof to realize multi-purpose transportation of machinery and equipment, boxed goods, military equipment and containers, which expands the application scope of the boxcar; Goods that need to be hoisted from the top, such as certain steel plates, cables, electromechanical equipment, etc. In this way, the transportation advantages of boxcars and flat cars can be fully utilized, the idle time of vehicles can be reduced, the empty return journey and ineffective energy consumption can be reduced, and the railway transportation efficiency and transportation economy can be improved.
实施例2Example 2
本实施例提供了实施例1中棚体锁定装置600的一种具体结构。This embodiment provides a specific structure of the shed body locking device 600 in the first embodiment.
如图12~17所示,该棚体锁定装置包括上安装座610、中安装座620、下安装座630、推杆640、两个插销650和两个插座660。其中:As shown in FIGS. 12-17 , the shed body locking device includes an upper mounting seat 610 , a middle mounting seat 620 , a lower mounting seat 630 , a push rod 640 , two pins 650 and two sockets 660 . in:
上安装座610、下安装座630分别设置有插销导向座680和推杆导向耳670,下安装座630上还设置有锁座板631和带槽安装板633,见图13~14。The upper mounting seat 610 and the lower mounting seat 630 are respectively provided with a pin guide seat 680 and a push rod guide ear 670, and the lower mounting seat 630 is also provided with a locking seat plate 631 and a slotted mounting plate 633, see Figures 13-14.
插销导向座680用于对插销650进行导向,使插销650只能上下移动,不能以推杆640为轴进行转动。插销导向座680设置有截面呈十字形的导向槽681,导向槽681的横向槽与安装座平行并贯穿插销导向座680,导向槽681的纵向槽与安装座垂直且不穿透插销导向座680,见图15。The plug guide seat 680 is used to guide the plug 650, so that the plug 650 can only move up and down, and cannot rotate with the push rod 640 as an axis. The pin guide seat 680 is provided with a guide groove 681 with a cross-shaped cross section. The transverse groove of the guide groove 681 is parallel to the mounting seat and penetrates the pin guide seat 680. The longitudinal groove of the guide groove 681 is perpendicular to the mounting seat and does not penetrate the pin guide seat 680. , see Figure 15.
推杆640依次套设在下安装座630的推杆导向耳670、带槽安装板633、中安装座620、上安装座610的推杆导向耳670上的通孔内,可在各通孔内旋转。推杆640的上端和下端分别设置有止动螺母642,限制推杆640上下移动范围,防止其从上方或下方脱离推杆导向耳670。The push rods 640 are sequentially sleeved in the through holes on the push rod guide ears 670 of the lower mounting seat 630 , the slotted mounting plate 633 , the middle mounting seat 620 , and the push rod guide ears 670 of the upper mounting seat 610 . rotate. The upper and lower ends of the push rod 640 are respectively provided with stop nuts 642 to limit the up and down movement range of the push rod 640 and prevent the push rod 640 from detaching from the push rod guide ears 670 from above or below.
如图16所示,插销650包括安装头651、插销头652和连接在二者之间的插销连接件。As shown in FIG. 16, the plug 650 includes a mounting head 651, a plug head 652, and a plug connector connected therebetween.
两个插销650分别通过安装头651与推杆640的一端相连。安装头651采用套管,与推杆640间隙配合构成铰链连接。The two pins 650 are respectively connected with one end of the push rod 640 through the mounting head 651 . The installation head 651 adopts a sleeve, which is in clearance fit with the push rod 640 to form a hinge connection.
插销连接件包括纵向导向板653,以及设置在纵向导向板653两侧并与其垂直相连的连接板654与连接杆655。连接板654与纵向导向板653相连的一端前后侧设置有凹口,以便滑配安装在导向槽681的横向槽内。The plug connector includes a longitudinal guide plate 653, and a connecting plate 654 and a connecting rod 655 which are arranged on both sides of the longitudinal guide plate 653 and are vertically connected thereto. The front and rear sides of one end of the connecting plate 654 connected to the longitudinal guide plate 653 are provided with notches so as to be installed in the transverse groove of the guide groove 681 in a sliding fit.
纵向导向板653滑配安装在导向槽681的纵向槽内,其两侧的连接板654与连接杆655分别从导向槽681的横向槽的一端伸出,从而构成十字形导向结构,提高导向稳定性。The longitudinal guide plate 653 is slidably installed in the longitudinal groove of the guide groove 681, and the connecting plates 654 and the connecting rods 655 on both sides thereof respectively protrude from one end of the transverse groove of the guide groove 681, thereby forming a cross-shaped guide structure and improving the guiding stability. sex.
连接板654的上部设置有筋板656,以提高插销650的整体刚性。The upper part of the connecting plate 654 is provided with a rib plate 656 to improve the overall rigidity of the plug 650 .
插座660的前端设置有长条形的插销孔661,见图17。插销头652也为长条形,可匹配插入插销孔661内。The front end of the socket 660 is provided with an elongated pin hole 661, as shown in FIG. 17 . The plug head 652 is also elongated and can be inserted into the plug hole 661 .
推杆640上设置有锁板641,锁板641上开有长条形通孔。当插销头652完全插入插销孔661时,旋转锁板641可使其上的通孔套在锁座板631上,实现对推杆640上下位移的锁定。The push rod 640 is provided with a lock plate 641, and the lock plate 641 is provided with an elongated through hole. When the bolt head 652 is completely inserted into the bolt hole 661 , the through hole on the lock plate 641 can be rotated to cover the through hole on the lock seat plate 631 to lock the up and down displacement of the push rod 640 .
锁座板631上设有销孔,配合β销632或锁对锁板641进行锁定,防止其从锁座板631上意外脱离。The lock seat plate 631 is provided with a pin hole, and the lock plate 641 is locked with the beta pin 632 or a lock to prevent it from being accidentally detached from the lock seat plate 631 .
带槽安装板633上开有供锁板641通过的槽,锁板641自下而上通过带槽安装板633后,可旋转并放置在带槽安装板633上。The slotted mounting plate 633 is provided with a slot for the locking plate 641 to pass through. After the locking plate 641 passes through the slotted mounting plate 633 from bottom to top, it can be rotated and placed on the slotted mounting plate 633 .
安装时,上安装座610、下安装座630分别固定在端墙组成200的一侧边缘处。插座660设置在活动棚体400一端外侧,其插销孔661伸出到活动棚体400的端部外适当位置以便插销头652插入,见图18。During installation, the upper mounting seat 610 and the lower mounting seat 630 are respectively fixed on one side edge of the end wall composition 200 . The socket 660 is arranged on the outside of one end of the movable shed body 400, and its plug hole 661 protrudes to a proper position outside the end of the movable shed body 400 so that the plug head 652 can be inserted, as shown in FIG. 18 .
棚体锁定装置600的开启过程分为锁闭、过渡和解锁三个状态,依次见图19(a)~图19(c)。The opening process of the shed body locking device 600 is divided into three states: locking, transition and unlocking, as shown in Figs. 19(a) to 19(c) in turn.
图19(a)为锁闭状态,插销650的插销头652完全插入插座660的插销孔661内,推杆640的锁板641的通孔套入锁座板631,β销632(或锁)插入锁座板631的销孔中。Figure 19(a) shows the locked state, the plug head 652 of the plug 650 is completely inserted into the plug hole 661 of the socket 660, the through hole of the lock plate 641 of the push rod 640 is inserted into the lock seat plate 631, and the beta pin 632 (or lock) Insert into the pin hole of the lock seat plate 631 .
图19(b)为过渡状态,取下β销632(或锁),操作推杆640的锁板641带动推杆640转动90°,然后推动锁板641连同推杆640垂直向上穿过下安装座630的带槽安装板633,在推杆640垂直向上运动过程中推杆640带动插销650同步向上滑动。Figure 19(b) is a transitional state, remove the β pin 632 (or lock), operate the lock plate 641 of the push rod 640 to drive the push rod 640 to rotate 90°, and then push the lock plate 641 together with the push rod 640 to pass vertically upward through the lower installation The slotted mounting plate 633 of the seat 630, when the push rod 640 moves vertically upward, the push rod 640 drives the latch 650 to slide upward synchronously.
图19(c)为开启状态,操作推杆640的锁板641带动推杆640反向转动90°,使锁板641与下安装座630平行并放置在带槽安装板633顶部,锁板641连同推杆640和插销650不能下降,此时插销头652已经完全脱离插座660,完成开启过程。Figure 19(c) is the open state, the locking plate 641 of the operating push rod 640 drives the push rod 640 to rotate 90° in the opposite direction, so that the locking plate 641 is parallel to the lower mounting seat 630 and placed on the top of the slotted mounting plate 633, the locking plate 641 Together with the push rod 640 and the pin 650, the pin head 652 cannot be lowered. At this time, the pin head 652 has been completely disengaged from the socket 660, and the opening process is completed.
棚体锁定装置600的锁闭过程与开启过程相反,将锁板641连同推杆640转动90°,然后推动锁板641连同推杆640垂直向下穿过下安装座630的带槽安装板633,此时插销头652已完全插入插座660内,再将锁板641连同推杆640转动90°,将推杆640的锁板641的通孔套入锁座板631上,用β销632(或锁)插入锁座板631的孔中,完成锁闭。The locking process of the shed locking device 600 is opposite to the opening process. The locking plate 641 and the push rod 640 are rotated 90°, and then the locking plate 641 and the push rod 640 are pushed vertically downward through the slotted mounting plate 633 of the lower mounting seat 630 , at this time, the plug head 652 has been completely inserted into the socket 660, and then the lock plate 641 and the push rod 640 are rotated 90°, and the through hole of the lock plate 641 of the push rod 640 is inserted into the lock seat plate 631. or lock) into the hole of the lock seat plate 631 to complete the locking.
该棚体锁定装置采用双侧安装方式,即每个活动棚体的两侧端部分别通过一个棚体锁定装置锁定在端墙组成的两侧,实现稳定可靠的锁定功能,防止活动棚体自由窜动;锁定装置主体位于端墙组成上,避免棚体锁定装置的活动部件随活动棚体移动产生的碰撞、遗失等问题,减少活动棚体的附带重量;同时具有操作简便、锁定效果好等优点。The shed body locking device adopts a double-sided installation method, that is, the two sides of each movable shed body are respectively locked on the two sides of the end wall by a shed body locking device, so as to achieve a stable and reliable locking function and prevent the movable shed body from being free. The main body of the locking device is located on the end wall, which avoids the collision and loss of the movable parts of the shed locking device with the movement of the movable shed, and reduces the incidental weight of the movable shed; at the same time, it has the advantages of easy operation and good locking effect, etc. advantage.

Claims (10)

  1. 一种兼具平车功能的多用途铁路棚车,其特征在于:A multi-purpose railway boxcar with the function of a flat car, characterized in that:
    包括平车车体(100)、两个端墙组成(200)、两对棚体导轨(300)和两节活动棚体(400);It comprises a flat car body (100), two end walls (200), two pairs of shed guide rails (300) and two movable sheds (400);
    两个所述端墙组成(200)分别设置在所述平车车体(100)上方两端;The two end wall components (200) are respectively arranged at both ends above the flat car body (100);
    每对的两个所述棚体导轨(300)分别设置在平车车体(100)的两侧;The two shed guide rails (300) of each pair are respectively arranged on both sides of the flat car body (100);
    两节所述活动棚体(400)设置在平车车体(100)上方,且位于两个端墙组成(200)之间;每节所述活动棚体(400)通过其下部两侧设置的多个滚轮组成(430)滑动连接在一对棚体导轨(300)上,使活动棚体(400)可沿该对棚体导轨(300)滑动;两个所述活动棚体(400)中的一个横截面尺寸较小,可以整体嵌套在另一个活动棚体(400)中;两个所述活动棚体(400)的端部分别可覆盖在一个端墙组成(200)的外围,以形成活动棚体(400)端部的闭合结构;Two sections of the movable shed body (400) are arranged above the flat car body (100) and between the two end wall components (200); each section of the movable shed body (400) is arranged on both sides of its lower part The plurality of rollers (430) are slidably connected to a pair of shed body guide rails (300), so that the movable shed body (400) can slide along the pair of shed body guide rails (300); the two movable shed bodies (400) One of the two movable sheds (400) has a smaller cross-sectional dimension and can be integrally nested in the other movable shed body (400); the ends of the two movable shed bodies (400) can respectively cover the periphery of one end wall composition (200). , to form a closed structure at the end of the movable shed body (400);
    该多用途铁路棚车还包括用于牵引各所述活动棚体(400)沿棚体导轨(300)移动的棚体传动装置(500),以及用于将两个所述活动棚体(400)锁定到两个端墙组成(200)上的棚体锁定装置(600)。The multi-purpose railway boxcar further comprises a shed body transmission device (500) for pulling each of the movable shed bodies (400) to move along the shed body guide rails (300), and a shed body transmission device (500) for moving the two movable shed bodies (400) The shed locking device (600) is locked to the two end wall assemblies (200).
  2. 根据权利要求1所述的多用途铁路棚车,其特征在于:The multipurpose railway boxcar according to claim 1, characterized in that:
    所述棚体传动装置(500)包括两对共四个链轮链条传动机构,与棚体导轨(300)一一对应;每节所述活动棚体(400)的两侧通过一对链轮链条传动机构驱动;The shed body transmission device (500) includes two pairs of four sprocket chain transmission mechanisms in total, which are in one-to-one correspondence with the shed body guide rails (300); the two sides of each movable shed body (400) pass through a pair of sprockets Chain drive mechanism;
    所述链轮链条传动机构包括链轮组合(510)、滑轮组合(520)、链条(540)和钢丝绳(550);The sprocket chain transmission mechanism includes a sprocket assembly (510), a pulley assembly (520), a chain (540) and a wire rope (550);
    所述链轮组合(510)包括链轮座(511)和设置在其上的链轮(512),所述滑轮组合(520)包括滑轮座(521)和设置在其上的定滑轮(522);The sprocket assembly (510) includes a sprocket seat (511) and a sprocket (512) disposed thereon, and the pulley assembly (520) includes a pulley seat (521) and a fixed pulley (522) disposed thereon );
    所述链条(540)环绕在链轮(512)上并与链轮(512)上的齿啮合,所述钢丝绳(550)环绕在张紧滑轮上;The chain (540) is looped on the sprocket (512) and meshes with the teeth on the sprocket (512), and the wire rope (550) is looped on the tensioning pulley;
    所述链条(540)的一端与钢丝绳(550)的一端相连,二者的另一端分别与活动棚体(400)两端下部相连,形成包括链条(540)、钢丝绳(550)与活动棚体(400)的闭环;One end of the chain (540) is connected with one end of the wire rope (550), and the other ends of the two are respectively connected with the lower parts of the two ends of the movable shed body (400) to form a chain (540), the steel wire rope (550) and the movable shed body. (400) closed loop;
    所述链轮(512)上设置有驱动连接口(513),用于安装摇把(514)以手动方式或者安装电机以电动方式驱动链轮(512)旋转。The sprocket (512) is provided with a drive connection port (513) for installing the crank handle (514) manually or installing a motor to drive the sprocket (512) to rotate in an electric way.
  3. 根据权利要求2所述的多用途铁路棚车,其特征在于:The multipurpose railway boxcar according to claim 2, wherein:
    所述链轮链条传动机构还包括张紧调节机构(530),用于调整定滑轮(522)到链轮(512)之间的距离从而调节张紧力;The sprocket chain transmission mechanism further includes a tension adjustment mechanism (530) for adjusting the distance between the fixed pulley (522) and the sprocket (512) so as to adjust the tension force;
    所述张紧调节机构(530)包括固定滑动座(531)、可调滑动座(533)和张紧调节螺杆(534);The tension adjustment mechanism (530) includes a fixed sliding seat (531), an adjustable sliding seat (533) and a tension adjustment screw (534);
    所述固定滑动座(531)与平车车体(100)固定相连,所述可调滑动座(533)与滑轮座(521)固定相连;The fixed sliding seat (531) is fixedly connected with the flat car body (100), and the adjustable sliding seat (533) is fixedly connected with the pulley seat (521);
    所述张紧调节螺杆(534)的一端固定在可调滑动座(533)上,另一端穿过固定滑动座(531)上的通孔与锁紧螺母(535)螺纹连接。One end of the tension adjusting screw (534) is fixed on the adjustable sliding seat (533), and the other end is threadedly connected with the locking nut (535) through the through hole on the fixed sliding seat (531).
  4. 根据权利要求1所述的多用途铁路棚车,其特征在于:The multipurpose railway boxcar according to claim 1, characterized in that:
    所述平车车体(100)包括底架(110)和铺设在底架(110)上的地板(120);The flat car body (100) includes a base frame (110) and a floor (120) laid on the base frame (110);
    所述棚体导轨(300)为工字型轻轨,通过其底部横向固定在底架(110)外侧;The shed guide rail (300) is an I-shaped light rail, and is laterally fixed to the outside of the chassis (110) through its bottom;
    所述滚轮组成(430)包括固定设置在活动棚体(400)下部的滚轮座(431)和沿滚轮座(431)纵向设置的至少一个滚轮对;The roller composition (430) includes a roller seat (431) fixedly arranged at the lower part of the movable shed body (400) and at least one roller pair longitudinally arranged along the roller seat (431);
    每个所述滚轮对由上下间隔设置的两个工字形的滚轮组成(430),两个所述滚轮(432)从上下两侧夹住工字型轻轨的头部形成稳定的轨道连接。Each of the roller pairs is composed of two I-shaped rollers (430) spaced up and down, and the two rollers (432) clamp the head of the I-shaped light rail from the upper and lower sides to form a stable track connection.
  5. 根据权利要求4所述的多用途铁路棚车,其特征在于:所述滚轮座(431)的横截面呈C形,开口宽度小于工字型轻轨的头部宽度;所述滚轮座(431)上还设置有用于连接棚体传动装置(500)的拉板(433)。The multi-purpose railway boxcar according to claim 4, characterized in that: the cross section of the roller seat (431) is C-shaped, and the opening width is smaller than the head width of the I-shaped light rail; A pull plate (433) for connecting the shed body transmission device (500) is also provided.
  6. 根据权利要求1~5中任一项所述的多用途铁路棚车,其特征在于:两对棚体导轨(300)一上一下平行设置,其中,位于上方的棚体导轨(300)对应横截面尺寸较小的活动棚体(400),位于下方的棚体导轨(300)对应横截面尺寸较大的活动棚体(400)。The multi-purpose railway boxcar according to any one of claims 1 to 5, characterized in that: two pairs of shed guide rails (300) are arranged in parallel one above the other, wherein the upper shed guide rail (300) corresponds to the cross section For the movable shed (400) with a smaller size, the shed guide rail (300) located below corresponds to the movable shed (400) with a larger cross-sectional size.
  7. 根据权利要求1~5中任一项所述的多用途铁路棚车,其特征在于:The multipurpose railway boxcar according to any one of claims 1 to 5, characterized in that:
    所述棚体锁定装置(600)包括上安装座(610)、下安装座(630)、推杆(640)、两个插销(650)和两个插座(660);The shed body locking device (600) includes an upper mounting seat (610), a lower mounting seat (630), a push rod (640), two latches (650) and two sockets (660);
    所述上安装座(610)、下安装座(630)分别设置有推杆导向耳(670);所述推杆(640)安装在上安装座(610)、下安装座(630)的推杆导向耳(670)内,可相对于推杆导向耳(670)旋转并在一定范围内上下移动;The upper installation seat (610) and the lower installation seat (630) are respectively provided with push rod guide ears (670); the push rod (640) is installed on the push rods of the upper installation seat (610) and the lower installation seat (630). In the rod guide lug (670), it can rotate relative to the push rod guide lug (670) and move up and down within a certain range;
    所述插销(650)包括安装头(651)、插销头(652)和连接在二者之间的插销连接件; 两个所述插销(650)分别通过安装头(651)与推杆(640)的一端相连,并且通过轴向限位使其不能相对于推杆(640)上下移动;The plug (650) includes an installation head (651), a plug head (652) and a plug connector connected therebetween; the two plugs (650) pass through the installation head (651) and the push rod (640) respectively. ) is connected to one end, and is prevented from moving up and down relative to the push rod (640) by axial limiting;
    所述插座(660)的前端设置有可供插销头(652)插入的插销孔(661);The front end of the socket (660) is provided with a plug hole (661) into which the plug head (652) can be inserted;
    所述上安装座(610)、下安装座(630)分别固定在端墙组成(200)的一侧边缘处;所述插座(660)设置在活动棚体(400)一端外侧,其插销孔(661)伸出到活动棚体(400)的端部外适当位置以便插销头(652)插入,从而锁定活动棚体(400)在棚体导轨(300)上的位置。The upper mounting seat (610) and the lower mounting seat (630) are respectively fixed on one side edge of the end wall composition (200); the socket (660) is arranged on the outer side of one end of the movable shed body (400), and its plug hole (661) protrudes to a proper position outside the end of the movable shed body (400) for insertion of the latch head (652), thereby locking the movable shed body (400) on the shed body guide rail (300).
  8. 根据权利要求1~5中任一项所述的多用途铁路棚车,其特征在于:所述活动棚体(400)采用侧梁与顶盖连成一体的门框形结构,包括至少两个门形框架(410)和覆盖在各门形框架(410)上的壳体(420),每个所述门形框架(410)的两个下端部分别设置一个所述滚轮组成(430)。The multi-purpose railway boxcar according to any one of claims 1 to 5, wherein the movable shed body (400) adopts a door frame structure in which the side beams and the top cover are integrally connected, and includes at least two door-shaped structures. A frame (410) and a casing (420) covering each door-shaped frame (410), and two lower ends of each of the door-shaped frames (410) are respectively provided with one of the rollers (430).
  9. 根据权利要求1~5中任一项所述的多用途铁路棚车,其特征在于:嵌套在外的所述活动棚体(400)的端部内侧或者嵌套在内的所述活动棚体(400)的端部外侧设置有用于密封两节活动棚体(400)相连处的棚体密封条(440);所述端墙组成(200)的外缘设置有用于密封其与活动棚体(400)相连处的端墙密封条(230)。The multi-purpose railway boxcar according to any one of claims 1 to 5, characterized in that: the inner side of the end of the movable shed body (400) that is nested outside or the movable shed body (400) that is nested inside. 400) is provided with a shed body sealing strip (440) for sealing the connection of the two movable shed bodies (400) on the outside of the end; 400) End wall sealing strip (230) at the joint.
  10. 根据权利要求1~5中任一项所述的多用途铁路棚车,其特征在于:所述端墙组成(200)为板柱式结构,包括柱式框架(210)和铺设在其上的端墙板(220),所述柱式框架(210)包括相互平行的两根立柱(211)、位于外侧呈门型的端柱(212)和分布设置的多个横梁(213)。The multi-purpose railway boxcar according to any one of claims 1 to 5, characterized in that: the end wall composition (200) is a plate-column structure, comprising a column-type frame (210) and end walls laid on it. A wall panel (220), the column frame (210) includes two upright columns (211) parallel to each other, a door-shaped end column (212) located on the outside, and a plurality of beams (213) distributed in a distributed manner.
PCT/CN2021/110250 2020-12-18 2021-08-03 Multipurpose railway box car with flat car function WO2022127134A1 (en)

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CN202011507134.4A CN112550324B (en) 2020-12-18 2020-12-18 Multipurpose railway box wagon with flatcar function
CN202011507134.4 2020-12-18
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CN202023070089.9U CN214112529U (en) 2020-12-18 2020-12-18 Shed locking device for multipurpose railway shed car and mounting structure thereof

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SU1527055A1 (en) * 1987-08-03 1989-12-07 Предприятие П/Я В-2207 Boxcar body
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CN205601843U (en) * 2016-05-16 2016-09-28 中车眉山车辆有限公司 But railway flatcar is fluffy with flexible activity of push -and -pull
CN207128888U (en) * 2017-08-31 2018-03-23 中车长江车辆有限公司 A kind of depressed center car with shade
CN112550324A (en) * 2020-12-18 2021-03-26 中车长江车辆有限公司 Multipurpose railway box wagon with flatcar function

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3792667A (en) * 1969-05-02 1974-02-19 H Paton Two-axle boxcar with full-side closure
SU1527055A1 (en) * 1987-08-03 1989-12-07 Предприятие П/Я В-2207 Boxcar body
RU2130843C1 (en) * 1995-05-04 1999-05-27 Открытое акционерное общество "Брянский машиностроительный завод" Boxcar for carrying long cut and bulky loads
CN1907779A (en) * 2006-08-07 2007-02-07 中国南车集团眉山车辆厂 Wide rail vans
CN201390255Y (en) * 2009-04-13 2010-01-27 包头北方创业股份有限公司 Split-type railway boxcar
CN105416322A (en) * 2015-12-17 2016-03-23 南车二七车辆有限公司 Railway flatcar provided with end doors and foldable moving cover
CN205601843U (en) * 2016-05-16 2016-09-28 中车眉山车辆有限公司 But railway flatcar is fluffy with flexible activity of push -and -pull
CN207128888U (en) * 2017-08-31 2018-03-23 中车长江车辆有限公司 A kind of depressed center car with shade
CN112550324A (en) * 2020-12-18 2021-03-26 中车长江车辆有限公司 Multipurpose railway box wagon with flatcar function

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