WO2022127117A1 - Method for treating positive electrode material of waste lithium battery - Google Patents

Method for treating positive electrode material of waste lithium battery Download PDF

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WO2022127117A1
WO2022127117A1 PCT/CN2021/108588 CN2021108588W WO2022127117A1 WO 2022127117 A1 WO2022127117 A1 WO 2022127117A1 CN 2021108588 W CN2021108588 W CN 2021108588W WO 2022127117 A1 WO2022127117 A1 WO 2022127117A1
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lithium
positive electrode
electrode material
filtrate
reduction
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PCT/CN2021/108588
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French (fr)
Chinese (zh)
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于大伟
黄柱
田庆华
郭学益
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中南大学
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/005Pretreatment specially adapted for magnetic separation
    • B03C1/015Pretreatment specially adapted for magnetic separation by chemical treatment imparting magnetic properties to the material to be separated, e.g. roasting, reduction, oxidation
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D15/00Lithium compounds
    • C01D15/02Oxides; Hydroxides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B5/00General methods of reducing to metals
    • C22B5/02Dry methods smelting of sulfides or formation of mattes
    • C22B5/12Dry methods smelting of sulfides or formation of mattes by gases
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/54Reclaiming serviceable parts of waste accumulators

Definitions

  • the invention belongs to the field of recycling waste lithium ion batteries, and in particular relates to a low-cost method for cleaning and processing positive electrode materials of waste lithium ion batteries.
  • Lithium batteries have excellent physical and chemical properties such as high energy density, high voltage, fast charge and discharge speed, and good cycle stability. They are widely used in electronic technology products such as mobile phones and notebook computers, and have formed a huge market scale, especially for electric batteries.
  • the development of automobiles has greatly increased the demand for lithium batteries.
  • the life of lithium batteries is generally only 2 to 3 years.
  • Some waste lithium batteries can be used in cascade, and those that cannot be used in cascade can only be scrapped. With the increase in the use of lithium batteries, the amount of scrapped batteries is also increasing. By 2020, the total number of scrapped lithium-ion batteries in the world will exceed 25 billion, weighing as much as 500,000 tons.
  • Waste lithium-ion batteries contain a large amount of valuable valuable metals, such as nickel, cobalt, manganese, lithium, etc. Recycling waste lithium batteries can not only effectively alleviate the problem of resource shortage, but also avoid the toxic substances in waste lithium batteries. Pollution to the environment is of great significance to the sustainable development of the battery industry.
  • the recycling methods of waste lithium battery cathode materials are established based on the technical principles of pyrometallurgy, hydrometallurgy, biometallurgy, etc., mainly including high temperature method, acid dissolution method and electrochemical dissolution method.
  • the high temperature method is to remove other impurities in the positive electrode active material under the condition of high temperature, and then use magnetic separation, flotation and other methods to obtain various types of valuable metals, but the metal obtained by this method has a high impurity content, which requires further treatment. Only by purifying it can obtain higher purity metal materials, and this method has high cost and high energy consumption, which is not conducive to large-scale industrial production.
  • the acid-dissolving method refers to dissolving the positive electrode material with acid to obtain a metal ion solution, and then purifying the acid leaching solution by solvent extraction, precipitation, electrolysis, ion exchange, etc., and recovering valuable metal components.
  • the acid-dissolving method has high recovery efficiency, but will produce a large amount of leachate, causing secondary pollution.
  • the solvent extraction method has good separation effect and low energy consumption, but the extraction agent is expensive and toxic, and the recovery and treatment process is complicated.
  • the precipitation method is simple to operate and has a high recovery rate, but the purity of the product is not high.
  • the products obtained by electrolysis are very pure, but consume a lot of electricity.
  • the ion exchange method has high resource recovery rate and obvious impurity removal effect, but the operation process is complicated, which is not conducive to popularization and application.
  • the electrochemical dissolution method is to use the positive electrode material as the cathode and the lead as the anode in the electrolytic cell, and electrolytically decompose metal ions such as cobalt and nickel, and then recover them by extraction and other methods. This method is simple to operate, with high metal dissolution rate, but high power consumption.
  • cathode materials for waste lithium batteries are lithium iron phosphate, lithium manganate, lithium cobalt oxide, nickel-cobalt-manganese ternary materials, etc., so the ratio of nickel, cobalt, manganese, lithium and other metal elements in the cathode material during the recycling process are different, and even the proportion of the same ternary cathode material is very different. Therefore, it is difficult to reuse the cathode material, especially the composite cathode material.
  • the technical problem to be solved by the present invention is to overcome the deficiencies and defects mentioned in the above background art, and to provide a low-cost method for cleaning and processing the positive electrode material of waste lithium ion batteries.
  • the technical scheme proposed by the present invention is:
  • a low-cost method for cleaning and processing cathode materials of waste and used lithium ion batteries comprising the following steps:
  • the waste lithium-ion battery cathode material obtained after pretreatment is subjected to high-temperature reduction and grinding to obtain a reduction product with a particle size of ⁇ 200 ⁇ m; magnetic separation at this particle size can achieve effective dissociation of magnetic particles and non-magnetic particles, and there are Conducive to the subsequent magnetic separation process;
  • step (2) water immersion is carried out with the reduction product obtained in step (1), and solid-liquid separation is performed to obtain water leaching residue and filtrate;
  • step (3) the water leaching slag obtained in step (2) is subjected to magnetic separation to obtain magnetic nickel-cobalt alloy and non-magnetic manganese oxide;
  • step (2) (4) removing impurities from the filtrate obtained in step (2), and performing evaporative crystallization on the filtrate after removing impurities to obtain LiOH product.
  • step (1) the temperature of the high-temperature reduction is 600°C to 900°C, the time is 0.5 to 3 hours, and the high-temperature reduction is performed in a hydrogen atmosphere.
  • the water immersion temperature is 30 to 90° C.
  • the water immersion time is 0.5 to 3 hours
  • the solid-liquid mass ratio during water immersion is 1:5 to 1:2.
  • the solid-liquid mass ratio can ensure sufficient leaching of lithium element.
  • the magnetic separation method is wet magnetic separation, and the magnetic field intensity during the magnetic separation separation is 50-300 mT.
  • the impurity removal is to first adjust the pH value of the filtrate to 7-12 to precipitate the impurity elements in the form of precipitation, and then perform solid-liquid separation.
  • the pH of the filtrate is adjusted by adding ammonia water and/or ammonia gas.
  • the positive electrode material of the lithium ion battery is a positive electrode material containing at least nickel, cobalt, manganese and lithium metal.
  • the lithium ion battery positive electrode material includes lithium cobalt oxide, lithium manganate, lithium nickel cobalt oxide binary positive electrode material, lithium nickel manganate binary positive electrode material, and nickel cobalt lithium manganate ternary positive electrode material , A variety of mixtures of nickel cobalt lithium aluminate ternary positive electrode materials.
  • step (1) the pretreatment process of the positive electrode material of the waste lithium ion battery refers to that the battery is immersed in a NaCl solution to achieve deep discharge, and then battery components such as positive electrode sheets and negative electrode sheets are obtained by disassembling, and finally the positive electrode is processed at high temperature.
  • the binder was removed from the sheet to obtain a positive electrode material powder.
  • the present invention uses hydrogen to selectively reduce the positive electrode material of the lithium ion battery, and the lithium element in the reduction product is easily dissolved into the aqueous solution. Through one water immersion, the lithium leaching rate can reach more than 95%, and multi-stage leaching is not required. The high recovery rate of lithium element simplifies the process flow.
  • the present invention obtains non-magnetic substances such as magnetic nickel-cobalt alloy and manganese oxide after water immersion of the hydrogen reduction product, avoiding the use of reducing agents such as hydrogen peroxide in the wet process, the reduction effect is good, and the reaction is clean and pollution-free. Other impurities will be introduced, and the product has high purity.
  • the present invention uses hydrogen to selectively reduce the positive electrode material of the lithium ion battery, and the nickel-cobalt alloy particles in the reduction product and the non-magnetic oxide are easily dissociated, and the nickel-cobalt alloy and the non-magnetic material can be realized by grinding.
  • the high-efficiency dissociation of nickel, cobalt and manganese realizes the separation and recovery of valuable metals, and at the same time, grinding increases the specific surface area of the reduction product and improves the leaching rate of lithium in the subsequent water leaching process.
  • the present invention conducts magnetic separation of water leaching slag, makes full use of the physical properties of the separated components themselves, realizes the efficient separation of nickel-cobalt and manganese, is simple to operate, does not need any addition of chemical reagents, and has remarkable separation and recovery effects.
  • the processing method of the present invention has strong raw material adaptability, and can process various positive electrode materials of lithium ion batteries.
  • the processing method of the present invention is low in cost, clean and pollution-free, and the process is short and easy to implement, which provides a reliable technical guarantee for the large-scale clean recovery and utilization of valuable metals of lithium batteries.
  • the present invention utilizes the high reducibility of hydrogen to selectively reduce nickel and cobalt elements at a specific temperature to form a nickel-cobalt alloy, and the lithium element is transformed into a state that is easily hydrolyzed during the hydrogen reduction process.
  • the LiOH product is obtained by evaporation and crystallization, and the efficient separation of lithium is realized.
  • the solid components enter the water leaching slag, and the magnetic difference between the nickel-cobalt alloy and other components is fully utilized, and the magnetic part rich in nickel-cobalt alloy and The non-magnetic part rich in manganese oxide realizes the efficient separation and recovery of nickel, cobalt and manganese, and the whole process is simple, does not produce secondary pollution, and does not produce greenhouse gases such as carbon dioxide.
  • FIG. 1 is a flow chart of processing a cathode material of a waste lithium ion battery according to an embodiment of the present invention.
  • FIG. 2 is the SEM and mapping images of the product obtained after the cathode material of the waste lithium ion battery is reduced by hydrogen in Example 5 of the present invention.
  • Example 3 is a SEM and mapping diagram of a magnetic product obtained after magnetic separation of the positive electrode material of a waste lithium ion battery in Example 5 of the present invention.
  • a low-cost cleaning method of the present invention for the positive electrode material of waste lithium ion batteries the process flow chart is shown in Figure 1, and includes the following steps:
  • step (2) Putting the reduction product obtained in step (1) into a ball mill for ball milling to obtain a reduction product powder with a particle size of 1-200 ⁇ m.
  • step (3) The reduction product powder obtained in step (2) is immersed in water, the temperature is 50° C., the water immersion time is 1 h, and the water immersion solid-liquid mass ratio is 1:3, and the lithium element can be enriched by water immersion to In the water leaching solution, filter to obtain water leaching residue and filtrate.
  • the water leaching slag obtained in step (3) is subjected to wet magnetic separation, the magnetic field intensity is 100mT, and the nickel-cobalt enters the magnetic part in an alloy state (the magnetic part is a nickel-cobalt alloy, and the detected Co content is 8.96%, The content of Ni is 90.12%, the content of Mn is 0.32%), the manganese element enters the non-magnetic part in the form of oxide (the non-magnetic part is crude manganese oxide, the content of Mn is 72.38%, the content of Ni is 0.52%, The Co content was 0.35%, and the Li content was 2.28%).
  • step (3) adding ammonia water to the filtrate obtained in step (3) to make the pH value of the solution 7, so that impurity elements are precipitated in the form of precipitation, and then the impurities are removed by filtration separation, and the filtrate after removal of impurities is evaporated and crystallized to obtain LiOH product.
  • the recovery rate of Co element is 99.56%
  • the recovery rate of Ni element is 99.62%
  • the recovery rate of manganese is 90.32%
  • the recovery rate of Li element is 95.07%.
  • a low-cost cleaning method of the present invention for the positive electrode material of waste lithium ion batteries the process flow chart is shown in Figure 1, and includes the following steps:
  • step (2) Putting the reduction product obtained in step (1) into a ball mill for ball milling to obtain a reduction product powder with a particle size of 1-200 ⁇ m.
  • step (3) The reduction product powder obtained in step (2) is immersed in water, the water immersion temperature is 60° C., the water immersion time is 0.5h, the water immersion solid-liquid mass ratio is 1:4, and the lithium element is enriched by water immersion. Collected in water leaching solution, filtered to obtain water leaching residue and filtrate.
  • the water leaching slag obtained in step (3) is subjected to wet magnetic separation, the magnetic field intensity is 50mT, nickel and cobalt enter the magnetic part in an alloy state, and manganese element enters the non-magnetic part in the form of oxide.
  • the magnetic part is a nickel-cobalt alloy, the content of Co is 11.98%, the content of Ni is 87.28%, and the content of Mn is 0.25%.
  • the non-magnetic part is crude manganese oxide, the content of Mn is 49.26%, the content of Ni is 0.23%, the content of Co is 0.39%, the content of Al is 7.88%, and the content of Li is 0.98%.
  • step (3) adding ammonia water to the filtrate obtained in step (3) to make the solution pH 7, so that impurity elements such as aluminum are precipitated in the form of precipitation, and then the impurities are removed by filtration separation, and the filtrate after removing the impurities is evaporated and crystallized to obtain LiOH products .
  • the recovery rate of Co element is 99.72%
  • the recovery rate of Ni element is 99.88%
  • the recovery rate of manganese is 94.36%
  • the recovery rate of Li element is 98.26%.
  • a low-cost method for cleaning and processing waste lithium-ion battery positive electrode materials of the present invention includes the following steps:
  • step (2) Putting the reduction product obtained in step (1) into a ball mill for ball milling to obtain a reduction product powder with a particle size of 1-200 ⁇ m.
  • step (3) The reduction product powder obtained in step (2) is immersed in water, the water immersion temperature is 70° C., the water immersion time is 2 hours, the water immersion solid-liquid mass ratio is 1:5, and the lithium element is enriched by water immersion into the water leaching solution and filtering to obtain water leaching residue and filtrate.
  • step (3) the water leaching slag obtained in step (3) is subjected to wet magnetic separation, the magnetic field intensity is 200mT, and the nickel-cobalt enters the magnetic part in an alloy state (after testing, the content of Co in the magnetic part is 32.88%, the content of Ni is 66.56%, the content of Mn is 0.28%), manganese element enters the non-magnetic part in the form of oxide (after testing, the content of Mn in this part is 72.03%, the content of Ni is 0.25%, the content of Co is 0.32%, Li content of 2.36%).
  • the recovery rate of Co element is 99.52%
  • the recovery rate of Ni element is 99.83%
  • the recovery rate of manganese is 92.96%
  • the recovery rate of Li element is 95.91%.
  • Embodiment 4 is a diagrammatic representation of Embodiment 4:
  • a low-cost method for cleaning and processing waste lithium-ion battery positive electrode materials of the present invention includes the following steps:
  • step (2) Putting the reduction product obtained in step (1) into a ball mill for ball milling to obtain a reduction product powder with a particle size of 1-200 ⁇ m.
  • step (3) immersing the reduction product powder obtained in step (2), the immersion temperature is 80° C., the immersion time is 3h, the solid-liquid mass ratio of the immersion is 1:3, and the lithium element is enriched by the immersion. into the water leaching solution and filtering to obtain water leaching residue and filtrate.
  • step (3) the water leaching slag obtained in step (3) is subjected to wet magnetic separation, the magnetic field intensity is 300mT, and the nickel and cobalt enter the magnetic part in an alloy state (after testing, the content of Co in the magnetic part is 12.18%, the content of Ni is 87.07%, the content of Mn is 0.35%), manganese element enters the non-magnetic part in the form of oxide (after testing, the content of Mn in this part is 44.9%, the content of Ni is 0.32%, the content of Co is 0.66%, and the content of Al The content of Li is 12.38%, and the content of Li is 2.11%).
  • step (3) adding ammonia water to the filtrate obtained in step (3) to make the pH value of the solution 9, so that impurity elements such as aluminum are precipitated in the form of precipitation, and then the impurities are removed by filtration separation, and the filtrate after removing the impurities is evaporated and crystallized to obtain LiOH products.
  • the recovery rate of Co element is 99.48%
  • the recovery rate of Ni element is 99.72%
  • the recovery rate of manganese is 90.21%
  • the recovery rate of Li element is 96.32%.
  • a low-cost method for cleaning and processing waste lithium-ion battery positive electrode materials of the present invention includes the following steps:
  • step (2) Putting the reduction product obtained in step (1) into a ball mill for ball milling to obtain a reduction product powder with a particle size of 1-200 ⁇ m.
  • step (3) immersing the reduction product powder obtained in step (2) with water immersion temperature of 50° C., water immersion time of 1 h, and water immersion solid-liquid mass ratio of 1:2, and enriching lithium element by water immersion into the water leaching solution and filtering to obtain water leaching residue and filtrate.
  • step (3) The water leaching slag obtained in step (3) is subjected to wet magnetic separation, the magnetic field intensity is 100mT, and nickel and cobalt enter the magnetic part in an alloy state.
  • the SEM photo and mapping diagram of the magnetic part product are shown in Figure 3.
  • element composition analysis is shown in Table 2, the content of Co in the magnetic part is 12.58%, the content of Ni is 86.03%, the content of Mn is 0.48%, the manganese element enters the non-magnetic part in the form of oxide, and its metal element composition
  • the composition is shown in Table 3.
  • the content of Mn in this part is 38.22%, the content of Ni is 0.55%, the content of Co is 0.29%, the content of Al is 18.77%, and the content of Li is 4.79%.
  • the recovery rate of Co element is 99.78%
  • the recovery rate of Ni element is 99.66%
  • the recovery rate of manganese is 88.94%
  • the recovery rate of Li element is 95.68%.
  • a low-cost method for cleaning and processing waste lithium-ion battery positive electrode materials of the present invention includes the following steps:
  • waste lithium battery positive electrode material a mixture of nickel cobalt oxide lithium positive electrode material, nickel manganate lithium positive electrode material and nickel cobalt aluminum aluminate positive electrode material obtained after pretreatment, and drying the waste and old lithium ion battery after drying
  • the positive electrode material was placed in a reduction furnace, and hydrogen was introduced into the reduction furnace under an argon protective atmosphere (the hydrogen flow rate was 100 ml/min), the reduction temperature was 900 °C, and the hydrogen reduction time was 2 h.
  • step (2) Putting the reduction product obtained in step (1) into a ball mill for ball milling to obtain a reduction product powder with a particle size of 1-200 ⁇ m.
  • the reduction product powder obtained in the step (2) is subjected to water immersion, the water immersion temperature is 90° C., the water immersion time is 2h, the water immersion solid-liquid mass ratio is 1:3, and the lithium element is enriched by water immersion into the water leaching solution and filtering to obtain water leaching residue and filtrate.
  • step (3) the water leaching slag obtained in step (3) is subjected to wet magnetic separation, the magnetic field intensity is 100mT, and nickel and cobalt enter the magnetic part in an alloy state (after testing, the content of Co in the magnetic part is 11.23%, the content of Ni is 87.96%, the content of Mn is 0.33%), manganese element enters the non-magnetic part in the form of oxide (the content of Mn in this part is 46.77%, the content of Ni is 0.35%, the content of Co is 0.58%, and the content of Al is 0.58%.
  • the content of Li is 10.28%, and the content of Li is 1.22%).
  • the recovery rate of Co element is 99.76%
  • the recovery rate of Ni element is 99.55%
  • the recovery rate of manganese is 90.02%
  • the recovery rate of Li element is 97.64%.

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Abstract

Disclosed in the present invention is a low-cost method for cleanly treating a positive electrode material of a waste lithium ion battery. The method comprises: performing high-temperature reduction on the pre-treated positive electrode material of a waste lithium ion battery, and grinding the reduced material, so as to obtain a reduction product having a particle size of < 200 μm; performing water leaching on the reduction product, and performing solid-liquid separation, so as to obtain a water leaching residue and a filtrate; performing magnetic sorting and separation on the water leaching residue, so as to obtain a magnetic nickel-cobalt alloy and a non-magnetic manganese oxide; and removing impurities from the filtrate, and evaporating and crystallizing the filtrate after removing impurities, so as to obtain a LiOH product. According to the present invention, the positive electrode material of the lithium ion battery is subjected to selective reduction by means of hydrogen, and a lithium element in the reduction product is easily dissolved into an aqueous solution; by means of one-time water leaching, the lithium leaching rate can reach 95% or more without multi-segment leaching, achieving the high recovery rate of the lithium element, and simplifying the process flow.

Description

[根据细则37.2由ISA制定的发明名称] 废旧锂电池正极材料处理方法[Title of invention formulated by ISA in accordance with Rule 37.2] Method for disposal of cathode materials for spent lithium batteries 技术领域technical field
本发明属于废旧锂离子电池回收领域,尤其涉及一种低成本清洁处理废旧锂离子电池正极材料的方法。The invention belongs to the field of recycling waste lithium ion batteries, and in particular relates to a low-cost method for cleaning and processing positive electrode materials of waste lithium ion batteries.
背景技术Background technique
锂电池具有能量密度大、电压高、充放电速度快、循环稳定性能好等优异的物理化学性能,被广泛应用于手机、笔记本电脑等电子科技产品,已经形成了巨大的市场规模,尤其是电动汽车的发展,极大地提高了锂电池的需求。但是锂电池的寿命一般只有2~3年,部分废旧锂电池可以进行梯次利用,不能做梯次利用的废旧锂电池只能做报废处理。而随着锂电池使用量的增加,报废的电池量也不断增长,到2020年,全世界报废的锂离子电池总量超过250亿只,重量高达50万吨。废旧的锂离子电池中含有大量宝贵的有价金属,如镍、钴、锰、锂等,对废旧锂电池进行资源化回收不仅可以有效缓解资源紧缺的问题,还能避免废旧锂电池中有毒物质对环境的污染,对于实现电池行业的可持续发展具有非常重要的意义。Lithium batteries have excellent physical and chemical properties such as high energy density, high voltage, fast charge and discharge speed, and good cycle stability. They are widely used in electronic technology products such as mobile phones and notebook computers, and have formed a huge market scale, especially for electric batteries. The development of automobiles has greatly increased the demand for lithium batteries. However, the life of lithium batteries is generally only 2 to 3 years. Some waste lithium batteries can be used in cascade, and those that cannot be used in cascade can only be scrapped. With the increase in the use of lithium batteries, the amount of scrapped batteries is also increasing. By 2020, the total number of scrapped lithium-ion batteries in the world will exceed 25 billion, weighing as much as 500,000 tons. Waste lithium-ion batteries contain a large amount of valuable valuable metals, such as nickel, cobalt, manganese, lithium, etc. Recycling waste lithium batteries can not only effectively alleviate the problem of resource shortage, but also avoid the toxic substances in waste lithium batteries. Pollution to the environment is of great significance to the sustainable development of the battery industry.
目前,废旧锂电池正极材料的回收方法是基于火法冶金、湿法冶金、生物冶金等技术原理而建立的,主要包括了高温法、酸溶法和电化学溶解法。高温法是在高温的条件下,除去正极活性材料内的其他杂质,再采用磁选、浮选等方法分别得到各类有价金属,但是这种方法得到的金属中杂质含量高,需要经过进一步的提纯才能得到较高纯度的金属材料,并且这种方法成本高、能耗大,不利于大规模工业化生产。At present, the recycling methods of waste lithium battery cathode materials are established based on the technical principles of pyrometallurgy, hydrometallurgy, biometallurgy, etc., mainly including high temperature method, acid dissolution method and electrochemical dissolution method. The high temperature method is to remove other impurities in the positive electrode active material under the condition of high temperature, and then use magnetic separation, flotation and other methods to obtain various types of valuable metals, but the metal obtained by this method has a high impurity content, which requires further treatment. Only by purifying it can obtain higher purity metal materials, and this method has high cost and high energy consumption, which is not conducive to large-scale industrial production.
酸溶法是指用酸将正极材料溶解,得到金属离子溶液,再利用溶剂萃取法、沉淀法、电解法、离子交换法等对酸浸出液进行提纯,回收有价金属成分。酸溶法回收效率高,但是会产生大量浸出液,造成二次污染。酸溶法中溶剂萃取法分离效果好、能耗低,但是萃取剂价格高,有较大毒性,回收处理过程比较复杂。沉淀法操作简单,回收率高,但是产品的纯度不高。电解法得到的产品纯度很高,但是要消耗大量的电能。离子交换法资源回收率高,除杂效果明显,但是操作过程复杂,不利于推广应用。The acid-dissolving method refers to dissolving the positive electrode material with acid to obtain a metal ion solution, and then purifying the acid leaching solution by solvent extraction, precipitation, electrolysis, ion exchange, etc., and recovering valuable metal components. The acid-dissolving method has high recovery efficiency, but will produce a large amount of leachate, causing secondary pollution. In the acid-dissolving method, the solvent extraction method has good separation effect and low energy consumption, but the extraction agent is expensive and toxic, and the recovery and treatment process is complicated. The precipitation method is simple to operate and has a high recovery rate, but the purity of the product is not high. The products obtained by electrolysis are very pure, but consume a lot of electricity. The ion exchange method has high resource recovery rate and obvious impurity removal effect, but the operation process is complicated, which is not conducive to popularization and application.
电化学溶解法是在电解池中将正极材料做阴极,铅做阳极,通过电解析出钴、镍等金属离子,再通过萃取等方法进行回收。这种方法操作简单,金属溶解率高,但电能消耗高。The electrochemical dissolution method is to use the positive electrode material as the cathode and the lead as the anode in the electrolytic cell, and electrolytically decompose metal ions such as cobalt and nickel, and then recover them by extraction and other methods. This method is simple to operate, with high metal dissolution rate, but high power consumption.
虽然废旧锂电池的回收在一定程度上能够缓解资源紧缺的危机,但在回收过程中还存在二次污染问题,并且回收成本较高,据国外媒体报道,从废旧锂电池中回收碳酸锂的成本是目前碳酸锂生产成本的5倍。所以亟需一种清洁环保、成本低的回收废旧锂电池的方法。废旧锂电池正极材料一般组分是磷酸铁锂、锰酸锂、钴酸锂、镍钴锰三元材料等,因此在回收 过程中正极材料中的镍、钴、锰、锂等金属元素的比例是不同的,甚至同一种三元正极材料的自身比例都有很大差异,因此,正极材料很难进行再利用,尤其是对复合型正极材料更难进行利用。Although the recycling of used lithium batteries can alleviate the crisis of resource shortage to a certain extent, there are still secondary pollution problems in the recycling process, and the cost of recycling is relatively high. According to foreign media reports, the cost of recycling lithium carbonate from used lithium batteries It is 5 times the current production cost of lithium carbonate. Therefore, there is an urgent need for a clean, environmentally friendly and low-cost method for recycling waste lithium batteries. The general components of cathode materials for waste lithium batteries are lithium iron phosphate, lithium manganate, lithium cobalt oxide, nickel-cobalt-manganese ternary materials, etc., so the ratio of nickel, cobalt, manganese, lithium and other metal elements in the cathode material during the recycling process are different, and even the proportion of the same ternary cathode material is very different. Therefore, it is difficult to reuse the cathode material, especially the composite cathode material.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是,克服以上背景技术中提到的不足和缺陷,提供一种低成本清洁处理废旧锂离子电池正极材料的方法。The technical problem to be solved by the present invention is to overcome the deficiencies and defects mentioned in the above background art, and to provide a low-cost method for cleaning and processing the positive electrode material of waste lithium ion batteries.
为解决上述技术问题,本发明提出的技术方案为:In order to solve the above-mentioned technical problems, the technical scheme proposed by the present invention is:
一种低成本清洁处理废旧锂离子电池正极材料的方法,包括以下步骤:A low-cost method for cleaning and processing cathode materials of waste and used lithium ion batteries, comprising the following steps:
(1)将预处理后得到的废旧锂离子电池正极材料进行高温还原、研磨,得到粒度为<200μm的还原产物;该粒度下进行磁选可实现磁性颗粒与非磁性颗粒的有效解离,有利于后续磁选过程;(1) The waste lithium-ion battery cathode material obtained after pretreatment is subjected to high-temperature reduction and grinding to obtain a reduction product with a particle size of <200 μm; magnetic separation at this particle size can achieve effective dissociation of magnetic particles and non-magnetic particles, and there are Conducive to the subsequent magnetic separation process;
(2)将步骤(1)得到的还原产物进行水浸,固液分离,得到水浸渣和滤液;(2) water immersion is carried out with the reduction product obtained in step (1), and solid-liquid separation is performed to obtain water leaching residue and filtrate;
(3)将步骤(2)得到的水浸渣进行磁选分离,得到磁性镍钴合金和非磁性氧化锰;(3) the water leaching slag obtained in step (2) is subjected to magnetic separation to obtain magnetic nickel-cobalt alloy and non-magnetic manganese oxide;
(4)将步骤(2)得到的滤液进行除杂,除杂后的滤液进行蒸发结晶,得到LiOH产品。(4) removing impurities from the filtrate obtained in step (2), and performing evaporative crystallization on the filtrate after removing impurities to obtain LiOH product.
上述的方法,优选的,步骤(1)中,所述高温还原的温度为600℃~900℃,时间为0.5~3h,高温还原在氢气气氛中进行。In the above method, preferably, in step (1), the temperature of the high-temperature reduction is 600°C to 900°C, the time is 0.5 to 3 hours, and the high-temperature reduction is performed in a hydrogen atmosphere.
上述的方法,优选的,步骤(2)中,所述水浸温度为30~90℃,水浸时间为0.5~3h,水浸时的固液质量比为1:5~1:2,在该固液质量比下可以保证锂元素的充分浸出。In the above method, preferably, in step (2), the water immersion temperature is 30 to 90° C., the water immersion time is 0.5 to 3 hours, and the solid-liquid mass ratio during water immersion is 1:5 to 1:2. The solid-liquid mass ratio can ensure sufficient leaching of lithium element.
上述的方法,优选的,步骤(3)中,磁选方式为湿式磁选,磁选分离时磁场强度为50~300mT。In the above-mentioned method, preferably, in step (3), the magnetic separation method is wet magnetic separation, and the magnetic field intensity during the magnetic separation separation is 50-300 mT.
上述的方法,优选的,步骤(4)中,所述除杂是先调节滤液的pH值至7~12使杂质元素以沉淀形式析出,然后进行固液分离。In the above method, preferably, in step (4), the impurity removal is to first adjust the pH value of the filtrate to 7-12 to precipitate the impurity elements in the form of precipitation, and then perform solid-liquid separation.
上述的方法,优选的,滤液的pH通过添加氨水和/或氨气进行调节。In the above method, preferably, the pH of the filtrate is adjusted by adding ammonia water and/or ammonia gas.
上述的方法,优选的,所述锂离子电池正极材料为至少含镍、钴、锰、锂金属的正极材料。In the above method, preferably, the positive electrode material of the lithium ion battery is a positive electrode material containing at least nickel, cobalt, manganese and lithium metal.
上述的方法,优选的,所述锂离子电池正极材料包括钴酸锂、锰酸锂、镍钴酸锂二元正极材料、镍锰酸锂二元正极材料、镍钴锰酸锂三元正极材料、镍钴铝酸锂三元正极材料中的多种的混合。In the above method, preferably, the lithium ion battery positive electrode material includes lithium cobalt oxide, lithium manganate, lithium nickel cobalt oxide binary positive electrode material, lithium nickel manganate binary positive electrode material, and nickel cobalt lithium manganate ternary positive electrode material , A variety of mixtures of nickel cobalt lithium aluminate ternary positive electrode materials.
上述的方法,步骤(1)中,废旧锂离子电池正极材料预处理过程是指电池在NaCl溶液中浸泡实现深度放电,再通过拆解得到正极片、负极片等电池部件,最后通过高温处理正极片去除粘结剂,得到正极材料粉末。In the above method, in step (1), the pretreatment process of the positive electrode material of the waste lithium ion battery refers to that the battery is immersed in a NaCl solution to achieve deep discharge, and then battery components such as positive electrode sheets and negative electrode sheets are obtained by disassembling, and finally the positive electrode is processed at high temperature. The binder was removed from the sheet to obtain a positive electrode material powder.
与现有技术相比,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:
(1)本发明采用氢气对锂离子电池正极材料进行选择性还原,还原产物中锂元素很容易溶解到水溶液中,通过一次水浸,锂浸出率可达95%以上,不需要多段浸出,实现锂元素高回收率的同时简化了工艺流程。(1) The present invention uses hydrogen to selectively reduce the positive electrode material of the lithium ion battery, and the lithium element in the reduction product is easily dissolved into the aqueous solution. Through one water immersion, the lithium leaching rate can reach more than 95%, and multi-stage leaching is not required. The high recovery rate of lithium element simplifies the process flow.
(2)本发明对氢气还原产物水浸后,得到磁性的镍钴合金和氧化锰等非磁性物质,避免了湿法工艺中双氧水等还原剂的使用,还原效果好,反应清洁无污染,不会引入其他杂质,产品纯度高。(2) The present invention obtains non-magnetic substances such as magnetic nickel-cobalt alloy and manganese oxide after water immersion of the hydrogen reduction product, avoiding the use of reducing agents such as hydrogen peroxide in the wet process, the reduction effect is good, and the reaction is clean and pollution-free. Other impurities will be introduced, and the product has high purity.
(3)本发明采用氢气对锂离子电池正极材料进行选择性还原,还原产物中的镍钴合金颗粒与非磁性氧化物之间极易解离,通过研磨即可实现镍钴合金与非磁性物质的高效解离,实现有价金属镍钴和锰的分离与回收,同时,研磨增加还原产物的比表面积,提高后续水浸过程中锂元素的浸出率。(3) The present invention uses hydrogen to selectively reduce the positive electrode material of the lithium ion battery, and the nickel-cobalt alloy particles in the reduction product and the non-magnetic oxide are easily dissociated, and the nickel-cobalt alloy and the non-magnetic material can be realized by grinding. The high-efficiency dissociation of nickel, cobalt and manganese realizes the separation and recovery of valuable metals, and at the same time, grinding increases the specific surface area of the reduction product and improves the leaching rate of lithium in the subsequent water leaching process.
(4)本发明对水浸渣进行磁选,充分利用了被分离组分自身的物理性质,实现了镍钴与锰的高效分离,操作简单,无任何化学试剂的添加,分离回收效果显著。(4) The present invention conducts magnetic separation of water leaching slag, makes full use of the physical properties of the separated components themselves, realizes the efficient separation of nickel-cobalt and manganese, is simple to operate, does not need any addition of chemical reagents, and has remarkable separation and recovery effects.
(5)本发明的处理方法原料适应性强,可以处理多种锂离子电池正极材料。(5) The processing method of the present invention has strong raw material adaptability, and can process various positive electrode materials of lithium ion batteries.
(6)本发明的处理方法成本低、清洁无污染、工艺简短易行,为锂电池的规模化清洁回收利用有价金属提供了可靠的技术保障。(6) The processing method of the present invention is low in cost, clean and pollution-free, and the process is short and easy to implement, which provides a reliable technical guarantee for the large-scale clean recovery and utilization of valuable metals of lithium batteries.
综上所述,本发明利用氢气的高还原性,在特定温度下选择性还原镍、钴元素,生成镍钴合金,锂元素在氢气还原过程中转变成了易水解的状态,水浸液经蒸发结晶得到LiOH产品,实现锂的高效分离,固态组分进入水浸渣中,再充分利用镍钴合金与其他组分的磁性差异,采用磁选的方法得到富含镍钴合金的磁性部分和富含氧化锰的非磁性部分,实现镍钴和锰的高效分离与回收,且整个过程方法简单,不产生二次污染,也不会产生二氧化碳等温室气体。In summary, the present invention utilizes the high reducibility of hydrogen to selectively reduce nickel and cobalt elements at a specific temperature to form a nickel-cobalt alloy, and the lithium element is transformed into a state that is easily hydrolyzed during the hydrogen reduction process. The LiOH product is obtained by evaporation and crystallization, and the efficient separation of lithium is realized. The solid components enter the water leaching slag, and the magnetic difference between the nickel-cobalt alloy and other components is fully utilized, and the magnetic part rich in nickel-cobalt alloy and The non-magnetic part rich in manganese oxide realizes the efficient separation and recovery of nickel, cobalt and manganese, and the whole process is simple, does not produce secondary pollution, and does not produce greenhouse gases such as carbon dioxide.
附图说明Description of drawings
图1为本发明实施例处理废旧锂离子电池正极材料的流程图。FIG. 1 is a flow chart of processing a cathode material of a waste lithium ion battery according to an embodiment of the present invention.
图2为本发明实施例5中废旧锂离子电池正极材料经氢气还原后得到的产物SEM及mapping图。FIG. 2 is the SEM and mapping images of the product obtained after the cathode material of the waste lithium ion battery is reduced by hydrogen in Example 5 of the present invention.
图3为本发明实施例5中废旧锂离子电池正极材料经磁选后得到的磁性产物的SEM及mapping图。3 is a SEM and mapping diagram of a magnetic product obtained after magnetic separation of the positive electrode material of a waste lithium ion battery in Example 5 of the present invention.
具体实施方式Detailed ways
为了便于理解本发明,下文将结合说明书附图和较佳的实施例对本文发明做更全面、细致地描述,但本发明的保护范围并不限于以下具体实施例。In order to facilitate understanding of the present invention, the present invention will be described more comprehensively and in detail below with reference to the accompanying drawings and preferred embodiments of the specification, but the protection scope of the present invention is not limited to the following specific embodiments.
除非另有定义,下文中所使用的所有专业术语与本领域技术人员通常理解含义相同。本 文中所使用的专业术语只是为了描述具体实施例的目的,并不是旨在限制本发明的保护范围。Unless otherwise defined, all technical terms used hereinafter have the same meaning as commonly understood by those skilled in the art. The technical terms used in this document are only for the purpose of describing specific embodiments, and are not intended to limit the protection scope of the present invention.
除非另有特别说明,本发明中用到的各种原材料、试剂、仪器和设备等均可通过市场购买得到或者可通过现有方法制备得到。Unless otherwise specified, various raw materials, reagents, instruments and equipment used in the present invention can be purchased from the market or can be prepared by existing methods.
实施例1:Example 1:
一种本发明的低成本清洁处理废旧锂离子电池正极材料的方法,其工艺流程图如图1所示,包括以下步骤:A low-cost cleaning method of the present invention for the positive electrode material of waste lithium ion batteries, the process flow chart is shown in Figure 1, and includes the following steps:
(1)将预处理后得到的废旧锂电池正极材料(镍钴锰酸锂复合正极材料和镍锰酸锂复合正极材料的混合物)进行干燥,然后放入还原炉中,在氩气保护气氛下通入氢气进行还原(氢气流量为100ml/min),还原温度为600℃,还原时间为0.5h。(1) Dry the waste lithium battery positive electrode material (a mixture of nickel-cobalt lithium manganate composite positive electrode material and nickel-cobalt lithium manganate composite positive electrode material) obtained after the pretreatment, and then put it into a reduction furnace, under an argon protective atmosphere The reduction was carried out by introducing hydrogen (the flow rate of hydrogen was 100ml/min), the reduction temperature was 600°C, and the reduction time was 0.5h.
(2)将步骤(1)得到的还原产物放入球磨机中进行球磨,得到粒度为1~200μm的还原产物粉末。(2) Putting the reduction product obtained in step (1) into a ball mill for ball milling to obtain a reduction product powder with a particle size of 1-200 μm.
(3)将步骤(2)中得到的还原产物粉末进行水浸,温度为50℃,水浸时间为1h,水浸固液质量比为1:3,通过水浸可将锂元素富集到水浸液中,过滤,得到水浸渣和滤液。(3) The reduction product powder obtained in step (2) is immersed in water, the temperature is 50° C., the water immersion time is 1 h, and the water immersion solid-liquid mass ratio is 1:3, and the lithium element can be enriched by water immersion to In the water leaching solution, filter to obtain water leaching residue and filtrate.
(4)将步骤(3)得到的水浸渣进行湿法磁选分离,磁场强度为100mT,镍钴以合金态进入磁性部分(磁性部分为镍钴合金,经检测Co的含量为8.96%,Ni的含量为90.12%,Mn的含量为0.32%),锰元素以氧化物形式进入非磁性部分(非磁性部分为粗氧化锰,经检测Mn的含量为72.38%,Ni的含量为0.52%,Co的含量为0.35%,Li的含量为2.28%)。(4) the water leaching slag obtained in step (3) is subjected to wet magnetic separation, the magnetic field intensity is 100mT, and the nickel-cobalt enters the magnetic part in an alloy state (the magnetic part is a nickel-cobalt alloy, and the detected Co content is 8.96%, The content of Ni is 90.12%, the content of Mn is 0.32%), the manganese element enters the non-magnetic part in the form of oxide (the non-magnetic part is crude manganese oxide, the content of Mn is 72.38%, the content of Ni is 0.52%, The Co content was 0.35%, and the Li content was 2.28%).
(5)在步骤(3)得到的滤液中添加氨水使溶液pH值为7,使杂质元素以沉淀形式析出,再通过过滤分离去除杂质,除杂后的滤液进行蒸发结晶,得到LiOH产品。(5) adding ammonia water to the filtrate obtained in step (3) to make the pH value of the solution 7, so that impurity elements are precipitated in the form of precipitation, and then the impurities are removed by filtration separation, and the filtrate after removal of impurities is evaporated and crystallized to obtain LiOH product.
经计算,本实施例中Co元素的回收率为99.56%,Ni元素的回收率为99.62%,锰的回收率为90.32%,Li元素的回收率为95.07%。After calculation, in this example, the recovery rate of Co element is 99.56%, the recovery rate of Ni element is 99.62%, the recovery rate of manganese is 90.32%, and the recovery rate of Li element is 95.07%.
实施例2:Example 2:
一种本发明的低成本清洁处理废旧锂离子电池正极材料的方法,其工艺流程图如图1所示,包括以下步骤:A low-cost cleaning method of the present invention for the positive electrode material of waste lithium ion batteries, the process flow chart is shown in Figure 1, and includes the following steps:
(1)将预处理后得到的废旧锂电池正极材料(锰酸锂正极材料和镍钴铝酸锂复合正极材料的混合物)进行干燥,将干燥后的废旧锂离子电池正极材料放入还原炉中,在氩气保护气氛下通入氢气进行还原(氢气流量为100ml/min),还原温度为700℃,还原时间为1h。(1) drying the waste lithium battery positive electrode material (a mixture of lithium manganate positive electrode material and nickel-cobalt aluminate composite positive electrode material) obtained after pretreatment, and putting the dried waste and old lithium ion battery positive electrode material into a reduction furnace , under the protective atmosphere of argon gas, hydrogen was introduced for reduction (the hydrogen flow rate was 100ml/min), the reduction temperature was 700°C, and the reduction time was 1h.
(2)将步骤(1)得到的还原产物放入球磨机内进行球磨,得到粒度为1~200μm的还原产物粉末。(2) Putting the reduction product obtained in step (1) into a ball mill for ball milling to obtain a reduction product powder with a particle size of 1-200 μm.
(3)将步骤(2)中得到的还原产物粉末进行水浸,水浸温度为60℃,水浸时间为0.5h,水浸固液质量比为1:4,通过水浸将锂元素富集到水浸液中,过滤,得到水浸渣和滤液。(3) The reduction product powder obtained in step (2) is immersed in water, the water immersion temperature is 60° C., the water immersion time is 0.5h, the water immersion solid-liquid mass ratio is 1:4, and the lithium element is enriched by water immersion. Collected in water leaching solution, filtered to obtain water leaching residue and filtrate.
(4)将步骤(3)得到的水浸渣进行湿法磁选分离,磁场强度为50mT,镍钴以合金态进入磁性部分,锰元素以氧化物形式进入非磁性部分。磁性部分为镍钴合金,经检测Co的含量为11.98%,Ni的含量为87.28%,Mn的含量为0.25%。非磁性部分为粗氧化锰,经检测Mn的含量为49.26%,Ni的含量为0.23%,Co的含量为0.39%,Al的含量为7.88%,Li的含量为0.98%。(4) The water leaching slag obtained in step (3) is subjected to wet magnetic separation, the magnetic field intensity is 50mT, nickel and cobalt enter the magnetic part in an alloy state, and manganese element enters the non-magnetic part in the form of oxide. The magnetic part is a nickel-cobalt alloy, the content of Co is 11.98%, the content of Ni is 87.28%, and the content of Mn is 0.25%. The non-magnetic part is crude manganese oxide, the content of Mn is 49.26%, the content of Ni is 0.23%, the content of Co is 0.39%, the content of Al is 7.88%, and the content of Li is 0.98%.
(5)在步骤(3)中得到的滤液中添加氨水使溶液pH值为7,使铝等杂质元素以沉淀形式析出,再通过过滤分离去除杂质,去除杂质后的滤液经蒸发结晶得到LiOH产品。(5) adding ammonia water to the filtrate obtained in step (3) to make the solution pH 7, so that impurity elements such as aluminum are precipitated in the form of precipitation, and then the impurities are removed by filtration separation, and the filtrate after removing the impurities is evaporated and crystallized to obtain LiOH products .
经计算,本实施例中Co元素的回收率为99.72%,Ni元素的回收率为99.88%,锰的回收率为94.36%,Li元素的回收率为98.26%。After calculation, in this example, the recovery rate of Co element is 99.72%, the recovery rate of Ni element is 99.88%, the recovery rate of manganese is 94.36%, and the recovery rate of Li element is 98.26%.
实施例3:Example 3:
一种本发明的低成本清洁处理废旧锂离子电池正极材料的方法,其工艺流程图如图1所示,该方法包括以下步骤:A low-cost method for cleaning and processing waste lithium-ion battery positive electrode materials of the present invention, the process flow chart of which is shown in Figure 1, and the method includes the following steps:
(1)将预处理后得到的废旧锂电池正极材料(钴酸锂正极材料和镍钴锰酸锂正极材料的混合物)进行干燥,将干燥后的废旧锂离子电池正极材料放入还原炉中,在氩气保护气氛下通入氢气进行还原(氢气流量为100ml/min),还原温度为800℃,氢气还原时间为2h。(1) drying the waste lithium battery positive electrode material (the mixture of lithium cobalt oxide positive electrode material and nickel cobalt lithium manganate positive electrode material) obtained after the pretreatment, and putting the dried waste and old lithium ion battery positive electrode material into the reduction furnace, Under the protective atmosphere of argon gas, hydrogen was introduced for reduction (the flow rate of hydrogen gas was 100 ml/min), the reduction temperature was 800 °C, and the reduction time of hydrogen was 2 h.
(2)将步骤(1)得到的还原产物放入球磨机内进行球磨,得到粒度为1~200μm的还原产物粉末。(2) Putting the reduction product obtained in step (1) into a ball mill for ball milling to obtain a reduction product powder with a particle size of 1-200 μm.
(3)将步骤(2)中得到的还原产物粉末进行水浸,水浸温度为70℃,水浸时间为2h,水浸固液质量比为1:5,通过水浸将锂元素富集到水浸液中,过滤,得到水浸渣和滤液。(3) The reduction product powder obtained in step (2) is immersed in water, the water immersion temperature is 70° C., the water immersion time is 2 hours, the water immersion solid-liquid mass ratio is 1:5, and the lithium element is enriched by water immersion into the water leaching solution and filtering to obtain water leaching residue and filtrate.
(4)将步骤(3)得到的水浸渣进行湿法磁选分离,磁场强度为200mT,镍钴以合金态进入磁性部分(经检测,磁性部分中Co的含量为32.88%,Ni的含量为66.56%,Mn的含量为0.28%),锰元素以氧化物形式进入非磁性部分(经检测,该部分Mn的含量为72.03%,Ni的含量为0.25%,Co的含量为0.32%,Li的含量为2.36%)。(4) the water leaching slag obtained in step (3) is subjected to wet magnetic separation, the magnetic field intensity is 200mT, and the nickel-cobalt enters the magnetic part in an alloy state (after testing, the content of Co in the magnetic part is 32.88%, the content of Ni is 66.56%, the content of Mn is 0.28%), manganese element enters the non-magnetic part in the form of oxide (after testing, the content of Mn in this part is 72.03%, the content of Ni is 0.25%, the content of Co is 0.32%, Li content of 2.36%).
(5)在步骤(3)得到的滤液中添加氨水使溶液pH值为8,使杂质元素以沉淀形式析出,再通过过滤分离去除杂质,去除杂质后的滤液经蒸发结晶得到LiOH产品。(5) Ammonia water is added to the filtrate obtained in step (3) to make the pH value of the solution 8, so that impurity elements are precipitated in the form of precipitation, and then impurities are removed by filtration separation, and the filtrate after removing impurities is evaporated and crystallized to obtain LiOH product.
经计算,本实施例中Co元素的回收率为99.52%,Ni元素的回收率为99.83%,锰的回收率为92.96%,Li元素的回收率为95.91%。After calculation, in this example, the recovery rate of Co element is 99.52%, the recovery rate of Ni element is 99.83%, the recovery rate of manganese is 92.96%, and the recovery rate of Li element is 95.91%.
实施例4:Embodiment 4:
一种本发明的低成本清洁处理废旧锂离子电池正极材料的方法,其工艺流程图如图1所示,该方法包括以下步骤:A low-cost method for cleaning and processing waste lithium-ion battery positive electrode materials of the present invention, the process flow chart of which is shown in Figure 1, and the method includes the following steps:
(1)将预处理后得到的废旧锂电池正极材料(镍钴锰酸锂正极材料和镍钴铝酸锂正极材 料的混合物)进行干燥,将干燥后的废旧锂离子电池正极材料放入还原炉中,在氩气保护气氛下通入氢气进行还原(氢气流量为100ml/min),还原温度为900℃,氢气还原时间为3h。(1) drying the waste lithium battery positive electrode material (a mixture of nickel cobalt lithium manganate positive electrode material and nickel cobalt lithium aluminate positive electrode material) obtained after pretreatment, and putting the dried waste and old lithium ion battery positive electrode material into a reduction furnace In the argon protective atmosphere, hydrogen was introduced for reduction (the hydrogen flow rate was 100 ml/min), the reduction temperature was 900 °C, and the hydrogen reduction time was 3 h.
(2)将步骤(1)得到的还原产物放入球磨机内进行球磨,得到粒度为1~200μm的还原产物粉末。(2) Putting the reduction product obtained in step (1) into a ball mill for ball milling to obtain a reduction product powder with a particle size of 1-200 μm.
(3)将步骤(2)中得到的还原产物粉末进行水浸,水浸温度为80℃,水浸时间为3h,水浸固液质量比为1:3,通过水浸将锂元素富集到水浸液中,过滤,得到水浸渣和滤液。(3) immersing the reduction product powder obtained in step (2), the immersion temperature is 80° C., the immersion time is 3h, the solid-liquid mass ratio of the immersion is 1:3, and the lithium element is enriched by the immersion. into the water leaching solution and filtering to obtain water leaching residue and filtrate.
(4)将步骤(3)得到的水浸渣进行湿法磁选分离,磁场强度为300mT,镍钴以合金态进入磁性部分(经检测,磁性部分中Co的含量为12.18%,Ni的含量为87.07%,Mn的含量为0.35%),锰元素以氧化物形式进入非磁性部分(经检测,该部分Mn的含量为44.9%,Ni的含量为0.32%,Co的含量为0.66%,Al的含量为12.38%,Li的含量为2.11%)。(4) the water leaching slag obtained in step (3) is subjected to wet magnetic separation, the magnetic field intensity is 300mT, and the nickel and cobalt enter the magnetic part in an alloy state (after testing, the content of Co in the magnetic part is 12.18%, the content of Ni is 87.07%, the content of Mn is 0.35%), manganese element enters the non-magnetic part in the form of oxide (after testing, the content of Mn in this part is 44.9%, the content of Ni is 0.32%, the content of Co is 0.66%, and the content of Al The content of Li is 12.38%, and the content of Li is 2.11%).
(5)在步骤(3)得到的滤液中添加氨水使溶液pH值为9,使铝等杂质元素以沉淀形式析出,再通过过滤分离去除杂质,去除杂质后的滤液经蒸发结晶得到LiOH产品。(5) adding ammonia water to the filtrate obtained in step (3) to make the pH value of the solution 9, so that impurity elements such as aluminum are precipitated in the form of precipitation, and then the impurities are removed by filtration separation, and the filtrate after removing the impurities is evaporated and crystallized to obtain LiOH products.
经计算,本实施例中Co元素的回收率为99.48%,Ni元素的回收率为99.72%,锰的回收率为90.21%,Li元素的回收率为96.32%。After calculation, in this example, the recovery rate of Co element is 99.48%, the recovery rate of Ni element is 99.72%, the recovery rate of manganese is 90.21%, and the recovery rate of Li element is 96.32%.
实施例5:Example 5:
一种本发明的低成本清洁处理废旧锂离子电池正极材料的方法,其工艺流程图如图1所示,该方法包括以下步骤:A low-cost method for cleaning and processing waste lithium-ion battery positive electrode materials of the present invention, the process flow chart of which is shown in Figure 1, and the method includes the following steps:
(1)将预处理后得到的废旧锂电池正极材料(镍钴锰酸锂正极材料和镍钴铝酸锂正极材料的混合物)进行干燥,将干燥后的废旧锂离子电池正极材料放入还原炉中,在氩气保护气氛下通入氢气进行还原(氢气流量为100ml/min),还原温度为750℃,氢气还原时间为1h,还原产物的SEM照片及mapping图见图2所示,其金属元素成分分析见表1所示。(1) drying the waste lithium battery positive electrode material (a mixture of nickel cobalt lithium manganate positive electrode material and nickel cobalt lithium aluminate positive electrode material) obtained after pretreatment, and putting the dried waste and old lithium ion battery positive electrode material into a reduction furnace In the argon protective atmosphere, hydrogen was introduced for reduction (the hydrogen flow rate was 100ml/min), the reduction temperature was 750°C, and the hydrogen reduction time was 1h. The elemental composition analysis is shown in Table 1.
表1还原产物的金属元素成分Table 1 Metal element composition of reduction products
元素element 质量含量%Mass content %
NiNi 63.2663.26
CoCo 9.689.68
MnMn 4.394.39
AlAl 3.033.03
LiLi 7.317.31
OO 12.3312.33
(2)将步骤(1)得到的还原产物放入球磨机内进行球磨,得到粒度为1~200μm的还原产物粉末。(2) Putting the reduction product obtained in step (1) into a ball mill for ball milling to obtain a reduction product powder with a particle size of 1-200 μm.
(3)将步骤(2)中得到的还原产物粉末进行水浸,水浸温度为50℃,水浸时间为1h,水浸固液质量比为1:2,通过水浸将锂元素富集到水浸液中,过滤,得到水浸渣和滤液。(3) immersing the reduction product powder obtained in step (2) with water immersion temperature of 50° C., water immersion time of 1 h, and water immersion solid-liquid mass ratio of 1:2, and enriching lithium element by water immersion into the water leaching solution and filtering to obtain water leaching residue and filtrate.
(4)将步骤(3)得到的水浸渣进行湿法磁选分离,磁场强度为100mT,镍钴以合金态进入磁性部分,磁性部分产物的SEM照片及mapping图见图3所示,经检测,元素成分分析见表2所示,磁性部分中Co的含量为12.58%,Ni的含量为86.03%,Mn的含量为0.48%,锰元素以氧化物形式进入非磁性部分,其金属元素成分组成见表3所示,该部分Mn的含量为38.22%,Ni的含量为0.55%,Co的含量为0.29%,Al的含量为18.77%,Li的含量为4.79%。(4) The water leaching slag obtained in step (3) is subjected to wet magnetic separation, the magnetic field intensity is 100mT, and nickel and cobalt enter the magnetic part in an alloy state. The SEM photo and mapping diagram of the magnetic part product are shown in Figure 3. Detection, element composition analysis is shown in Table 2, the content of Co in the magnetic part is 12.58%, the content of Ni is 86.03%, the content of Mn is 0.48%, the manganese element enters the non-magnetic part in the form of oxide, and its metal element composition The composition is shown in Table 3. The content of Mn in this part is 38.22%, the content of Ni is 0.55%, the content of Co is 0.29%, the content of Al is 18.77%, and the content of Li is 4.79%.
表2磁性产物的元素成分Table 2 Elemental composition of magnetic products
元素element 质量含量%Mass content %
NiNi 86.0386.03
CoCo 12.5812.58
MnMn 0.480.48
AlAl 0.300.30
LiLi 0.070.07
OO 0.540.54
表3非磁性产物的元素成分Table 3 Elemental composition of non-magnetic products
元素element 质量含量%Mass content %
NiNi 0.550.55
CoCo 0.290.29
MnMn 38.2238.22
AlAl 18.7718.77
LiLi 4.794.79
OO 37.3837.38
(5)在步骤(3)得到的滤液中添加氨水使溶液pH值为12,使铝等杂质元素以沉淀形式析出,再通过过滤分离去除杂质,去除杂质后的滤液经蒸发结晶得到LiOH产品。(5) Ammonia water is added to the filtrate obtained in step (3) to make the solution pH 12, so that impurity elements such as aluminum are precipitated in the form of precipitation, and then impurities are removed by filtration separation, and the filtrate after removing impurities is evaporated and crystallized to obtain LiOH product.
经计算,本实施例中Co元素的回收率为99.78%,Ni元素的回收率为99.66%,锰的回收率为88.94%,Li元素的回收率为95.68%。After calculation, in this example, the recovery rate of Co element is 99.78%, the recovery rate of Ni element is 99.66%, the recovery rate of manganese is 88.94%, and the recovery rate of Li element is 95.68%.
实施例6:Example 6:
一种本发明的低成本清洁处理废旧锂离子电池正极材料的方法,其工艺流程图如图1所示,该方法包括以下步骤:A low-cost method for cleaning and processing waste lithium-ion battery positive electrode materials of the present invention, the process flow chart of which is shown in Figure 1, and the method includes the following steps:
(1)将预处理后得到的废旧锂电池正极材料(镍钴酸锂正极材料、镍锰酸锂正极材料以及镍钴铝酸锂正极材料的混合物)进行干燥,将干燥后的废旧锂离子电池正极材料放入还原炉中,在氩气保护气氛下通入氢气进行还原(氢气流量为100ml/min),还原温度为900℃,氢气还原时间为2h。(1) drying the waste lithium battery positive electrode material (a mixture of nickel cobalt oxide lithium positive electrode material, nickel manganate lithium positive electrode material and nickel cobalt aluminum aluminate positive electrode material) obtained after pretreatment, and drying the waste and old lithium ion battery after drying The positive electrode material was placed in a reduction furnace, and hydrogen was introduced into the reduction furnace under an argon protective atmosphere (the hydrogen flow rate was 100 ml/min), the reduction temperature was 900 °C, and the hydrogen reduction time was 2 h.
(2)将步骤(1)得到的还原产物放入球磨机内进行球磨,得到粒度为1~200μm的还原产物粉末。(2) Putting the reduction product obtained in step (1) into a ball mill for ball milling to obtain a reduction product powder with a particle size of 1-200 μm.
(3)将步骤(2)中得到的还原产物粉末进行水浸,水浸温度为90℃,水浸时间为2h, 水浸固液质量比为1:3,通过水浸将锂元素富集到水浸液中,过滤,得到水浸渣和滤液。(3) The reduction product powder obtained in the step (2) is subjected to water immersion, the water immersion temperature is 90° C., the water immersion time is 2h, the water immersion solid-liquid mass ratio is 1:3, and the lithium element is enriched by water immersion into the water leaching solution and filtering to obtain water leaching residue and filtrate.
(4)将步骤(3)得到的水浸渣进行湿法磁选分离,磁场强度为100mT,镍钴以合金态进入磁性部分(经检测,磁性部分中Co的含量为11.23%,Ni的含量为87.96%,Mn的含量为0.33%),锰元素以氧化物形式进入非磁性部分(经检测,该部分Mn的含量为46.77%,Ni的含量为0.35%,Co的含量为0.58%,Al的含量为10.28%,Li的含量为1.22%)。(4) the water leaching slag obtained in step (3) is subjected to wet magnetic separation, the magnetic field intensity is 100mT, and nickel and cobalt enter the magnetic part in an alloy state (after testing, the content of Co in the magnetic part is 11.23%, the content of Ni is 87.96%, the content of Mn is 0.33%), manganese element enters the non-magnetic part in the form of oxide (the content of Mn in this part is 46.77%, the content of Ni is 0.35%, the content of Co is 0.58%, and the content of Al is 0.58%. The content of Li is 10.28%, and the content of Li is 1.22%).
(5)在步骤(3)得到的滤液中添加氨水使溶液pH值为10,使杂质元素以沉淀形式析出,再通过过滤分离去除杂质,去除杂质后的滤液经蒸发结晶得到LiOH产品。(5) Ammonia water is added to the filtrate obtained in step (3) to make the pH value of the solution 10, so that impurity elements are precipitated in the form of precipitation, and then impurities are removed by filtration separation, and the filtrate after removing impurities is evaporated and crystallized to obtain LiOH product.
经计算,本实施例中Co元素的回收率为99.76%,Ni元素的回收率为99.55%,锰的回收率为90.02%,Li元素的回收率为97.64%。After calculation, in this example, the recovery rate of Co element is 99.76%, the recovery rate of Ni element is 99.55%, the recovery rate of manganese is 90.02%, and the recovery rate of Li element is 97.64%.

Claims (8)

  1. 一种低成本清洁处理废旧锂离子电池正极材料的方法,其特征在于,包括以下步骤:A low-cost method for cleaning and processing positive electrode materials of waste lithium-ion batteries, characterized in that it comprises the following steps:
    (1)将预处理后得到的废旧锂离子电池正极材料进行高温还原、研磨,得到粒度为<200μm的还原产物;(1) The waste lithium-ion battery cathode material obtained after pretreatment is subjected to high temperature reduction and grinding to obtain a reduction product with a particle size of <200 μm;
    (2)将步骤(1)得到的还原产物进行水浸,固液分离,得到水浸渣和滤液;(2) water immersion is carried out with the reduction product obtained in step (1), and solid-liquid separation is performed to obtain water leaching residue and filtrate;
    (3)将步骤(2)得到的水浸渣进行磁选分离,得到磁性镍钴合金和非磁性氧化锰;(3) the water leaching slag obtained in step (2) is subjected to magnetic separation to obtain magnetic nickel-cobalt alloy and non-magnetic manganese oxide;
    (4)将步骤(2)得到的滤液进行除杂,除杂后的滤液进行蒸发结晶,得到LiOH产品。(4) removing impurities from the filtrate obtained in step (2), and performing evaporative crystallization on the filtrate after removing impurities to obtain LiOH product.
  2. 如权利要求1所述的方法,其特征在于,步骤(1)中,所述高温还原的温度为600℃~900℃,时间为0.5~3h,高温还原在氢气气氛中进行。The method of claim 1, wherein, in step (1), the temperature of the high-temperature reduction is 600°C to 900°C, and the time is 0.5 to 3 hours, and the high-temperature reduction is performed in a hydrogen atmosphere.
  3. 如权利要求1所述的方法,其特征在于,步骤(2)中,所述水浸温度为30~90℃,水浸时间为0.5~3h,水浸时的固液质量比为1:5~1:2。The method of claim 1, wherein in step (2), the water immersion temperature is 30-90° C., the water immersion time is 0.5-3h, and the solid-liquid mass ratio during water immersion is 1:5 ~1:2.
  4. 如权利要求1所述的方法,其特征在于,步骤(3)中,所述磁选方式为湿式磁选,磁选分离时磁场强度为50~300mT。The method according to claim 1, characterized in that, in step (3), the magnetic separation method is wet magnetic separation, and the magnetic field strength is 50-300 mT during magnetic separation.
  5. 如权利要求1~4中任一项所述的方法,其特征在于,步骤(4)中,所述除杂是先调节滤液的pH值至7~12使杂质元素以沉淀形式析出,然后进行固液分离。The method according to any one of claims 1 to 4, wherein, in step (4), the impurity removal is to first adjust the pH value of the filtrate to 7 to 12 so that the impurity elements are precipitated in the form of precipitation, and then carry out Solid-liquid separation.
  6. 如权利要求5所述的方法,其特征在于,滤液的pH通过添加氨水和/或氨气进行调节。The method of claim 5, wherein the pH of the filtrate is adjusted by adding ammonia water and/or ammonia gas.
  7. 如权利要求1~4中任一项所述的方法,其特征在于,所述锂离子电池正极材料为至少含镍、钴、锰、锂金属的正极材料。The method according to any one of claims 1 to 4, wherein the positive electrode material of the lithium ion battery is a positive electrode material containing at least nickel, cobalt, manganese and lithium metal.
  8. 如权利要求7所述的方法,其特征在于,所述锂离子电池正极材料钴酸锂、锰酸锂、镍钴酸锂二元正极材料、镍锰酸锂二元正极材料、镍钴锰酸锂三元正极材料、镍钴铝酸锂三元正极材料中多种的混合。The method of claim 7, wherein the lithium ion battery positive electrode materials are lithium cobalt oxide, lithium manganate, lithium nickel cobalt oxide binary positive electrode material, lithium nickel manganate binary positive electrode material, nickel cobalt manganese acid A mixture of lithium ternary cathode materials and nickel cobalt lithium aluminate ternary cathode materials.
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