WO2022127116A1 - Preparation method for and application of weather-resistant, wear-resistant and hydrophobic aid - Google Patents

Preparation method for and application of weather-resistant, wear-resistant and hydrophobic aid Download PDF

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WO2022127116A1
WO2022127116A1 PCT/CN2021/108524 CN2021108524W WO2022127116A1 WO 2022127116 A1 WO2022127116 A1 WO 2022127116A1 CN 2021108524 W CN2021108524 W CN 2021108524W WO 2022127116 A1 WO2022127116 A1 WO 2022127116A1
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fluororesin particles
hydrophobic
preparation
resistant
silane coupling
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PCT/CN2021/108524
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French (fr)
Chinese (zh)
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祝京旭
张辉
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广东西敦千江粉漆科学研究有限公司
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Publication of WO2022127116A1 publication Critical patent/WO2022127116A1/en
Priority to ZA2022/13150A priority Critical patent/ZA202213150B/en

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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/28Treatment by wave energy or particle radiation
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/24Macromolecular compounds
    • C04B24/26Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B24/2682Halogen containing polymers, e.g. PVC
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/12Powdering or granulating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D167/00Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/03Powdery paints
    • C09D5/033Powdery paints characterised by the additives
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/04Homopolymers or copolymers of ethene
    • C08J2323/08Copolymers of ethene
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/26Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers modified by chemical after-treatment
    • C08J2323/28Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers modified by chemical after-treatment by reaction with halogens or halogen-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2327/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
    • C08J2327/02Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
    • C08J2327/12Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2327/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
    • C08J2327/02Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
    • C08J2327/12Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • C08J2327/16Homopolymers or copolymers of vinylidene fluoride
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2327/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
    • C08J2327/02Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
    • C08J2327/12Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • C08J2327/18Homopolymers or copolymers of tetrafluoroethylene

Definitions

  • the invention relates to the field of preparation of polymer materials, in particular to a preparation method and application of a weather-resistant and wear-resistant hydrophobic auxiliary agent.
  • the super-hydrophobic phenomenon is also known as the "lotus leaf effect".
  • the water contact angle of the super-hydrophobic surface is greater than 150° and the rolling angle is less than 10°. It has broad application prospects in real life. For example, water droplets are usually spherical on the surface of superhydrophobic objects, and only a small tilt angle is required, and the liquid will quickly roll off the surface of the superhydrophobic coating, while taking away contaminants such as dust.
  • the surface of the superhydrophobic coating can also reduce the condensation adhesion of water vapor and the penetration of water. This excellent waterproof and moisture-proof performance can keep the coating surface clean and dry for a long time, and it can also inhibit the growth and reproduction of microorganisms and delay the corrosion of the protected substrate.
  • the development of surface materials with hydrophobic or even super-hydrophobic properties will fundamentally change the materials' water-proof, mildew-proof, anti-corrosion and anti-fouling capabilities.
  • the basic mechanism of superhydrophobicity lies in the combination of micro- and nano-scale rough structures and low surface energy species.
  • the key to the preparation of superhydrophobic surfaces is to simultaneously realize the preparation of rough structures and the modification of low surface energy substances.
  • the first type is to first prepare the structure by etching or etching, and then coat the low surface energy material; The structure is obtained; the third category is to prepare solid or liquid formulations with both low surface energy substances and micro-nano rough structures, and coat them on the desired surface.
  • Most of the first two require special and specialized equipment, or require complex preparation processes, which are not conducive to large-scale development and application.
  • the last method is relatively simple and effective, and the substrate has strong applicability.
  • the formulation only contains a hydrophobic auxiliary agent with low surface energy, but cannot form a rough micro-nano structure, it will only exhibit hydrophobicity, and it is difficult to obtain a superhydrophobic surface.
  • hydrophobic additives are divided into three categories according to the original and final form.
  • One is liquid small molecular substances, which can easily migrate to the surface of the coating to achieve hydrophobic modification, such as silane or fluorine-containing additives (CN103849208A a waterproof coating).
  • silane or fluorine-containing additives CN103849208A a waterproof coating.
  • Such additives have limited modification effect themselves, and also require a carrier to assist dispersion when applied to a solvent-free system, and the hydrophobic additives are easily depleted due to migration during use, causing the surface to lose hydrophobicity.
  • the second type is the solid macromolecular wax, which will melt and migrate to the interface between the coating and the air when solidified at high temperature, such as polyethylene wax and polypropylene wax (CN202030687U A coated polyethylene wax micropowder; CN101250268A A preparation method of ultrafine powder wax).
  • polyethylene wax and polypropylene wax CN202030687U A coated polyethylene wax micropowder; CN101250268A A preparation method of ultrafine powder wax.
  • Such additives can only achieve limited hydrophobic modification and cannot provide micro- and nano-scale rough structures, so superhydrophobic coatings cannot be obtained.
  • the third category is the hydrophobically modified inorganic particles.
  • the hydrophobic modifiers are long-chain aliphatics or fluorosilanes. These hydrophobic particles are mixed with other components of the formulation, resulting in a surface with a certain roughness and low surface energy.
  • Such as stearic acid-modified iron oxide powder (CN 103589200 A A preparation method of superhydrophobic iron oxide powder coating), silane-modified silica AEROXIDE LE3 (WO2007102960A2 Hydrophobic self-cleaning coating compositions) and fluorosilane-modified Diatomaceous earth powder (US Patent US008216674B2 Superhydrophobic diatomaceous earth).
  • Such additives can impart hydrophobicity or superhydrophobicity to the surface by adjusting the addition ratio, but they have poor film-forming properties and are not wear-resistant. When worn, a large number of hydrophilic parts will be exposed, which will greatly reduce the surface hydrophobicity.
  • fluorine-containing organic particles including polytetrafluoroethylene, polyvinylidene fluoride, etc. (CN 107652795 A A super-hydrophobic powder coating and its preparation method and application). These additives can control a wide range of hydrophobicity. And because the F-C bond energy is high, the overall weather resistance is better. However, there is no bonding between the fluororesin and the film-forming substance network, and the compatibility is poor, so the film-forming and formability are poor, and the wear resistance is also poor.
  • the purpose of the present invention is to provide a preparation and application method of a hydrophobic auxiliary agent for hydrophobic and super-hydrophobic surfaces, so as to solve the problem that the surface of the existing liquid hydrophobic auxiliary agent easily loses hydrophobicity due to migration.
  • Solid wax hydrophobic additives can only adjust the hydrophobicity to a limited extent; the weather resistance of fluorine-free silane modification is not ideal, and the hydrophobic surface prepared by fluorosilane-modified inorganic particles has poor abrasion resistance; the hydrophobic organic particles are unevenly dispersed and have poor film-forming properties; conventional DBD A series of problems such as the poor effect of plasma treatment of powder.
  • the prepared auxiliaries can be stored for a long time, and can be uniformly dispersed in film-forming and forming materials when used, the hydrophobicity can be adjusted in a wide range between 90-163°, the rolling angle is as small as 6°, and it has high weather resistance and wear resistance.
  • the technical scheme adopted by the present invention is: a preparation method of a weather-resistant and wear-resistant hydrophobic auxiliary agent, comprising the following steps:
  • the first step measuring or preparing a certain amount of fluororesin particles; the fluororesin particles include polytetrafluoroethylene (PTFE), polychlorotrifluoroethylene (PCTFE), polyvinylidene fluoride (PVDF), polyvinylidene fluoride - Hexafluoropropylene copolymer (PVDF-HFP), ethylene-tetrafluoroethylene copolymer (ETFE), ethylene-chlorotrifluoroethylene copolymer (ECTFE), polyvinyl fluoride (PVF) and fluorinated ethylene propylene copolymer (FEP) one or more of );
  • PTFE polytetrafluoroethylene
  • PCTFE polychlorotrifluoroethylene
  • PVDF polyvinylidene fluoride
  • PVDF-HFP polyvinylidene fluoride - Hexafluoropropylene copolymer
  • ETFE ethylene-tetrafluoroethylene
  • the second step placing the fluororesin particles in a plasma device, treating them in a specific gas environment for 1min-1h, and performing surface activation treatment to prepare fluororesin particles after surface activation treatment to form hydrophobic additives;
  • fluororesin particles placed in a plasma device, treat them in a specific gas environment for 1min-1h, and perform surface activation treatment to make fluororesin particles after surface activation treatment; and use a chemical modifier to activate the surface.
  • the treated fluororesin particles are chemically modified to form chemically modified fluororesin particles, which are then filtered and dried to form a hydrophobic aid.
  • fluororesin particles are surface-modified with plasma activation and chemical modifier to obtain modified fluororesin particles.
  • Activated and modified fluororesin particles can be added to raw materials or finished products such as coatings, plastics, cement, etc. to create hydrophobic surfaces.
  • the existing liquid additives are easy to cause the coating to lose hydrophobicity due to migration, the ability of solid wax hydrophobic additives to adjust the hydrophobicity of the coating is limited, and the hydrophobic coating prepared by fluorine-free silane-modified inorganic particles has weather resistance and resistance.
  • a series of problems such as poor abrasion resistance and poor abrasion resistance of the hydrophobic coating prepared by fluorine-containing silane-modified inorganic particles; the hydrophobic surface prepared by this method has high weather resistance and abrasion resistance.
  • the present invention utilizes physical and chemical methods to modify the fluororesin particles with low surface energy
  • the preparation of the hydrophobic auxiliary agent has a long storage time, and the compatibility with the film-forming product is greatly improved. so that it can be uniformly dispersed in the film-forming material.
  • the hydrophobic surface prepared by using the hydrophobic auxiliary agent in the present invention can adjust the hydrophobicity in a wide range, and the prepared hydrophobic surface has good weather resistance and strong abrasion resistance.
  • a preparation method of a weather-resistant and wear-resistant hydrophobic auxiliary agent of the present invention comprises the following steps:
  • the first step measuring or preparing a certain amount of fluororesin particles; the fluororesin particles include polytetrafluoroethylene (PTFE), polychlorotrifluoroethylene (PCTFE), polyvinylidene fluoride (PVDF), polyvinylidene fluoride - Hexafluoropropylene copolymer (PVDF-HFP), ethylene-tetrafluoroethylene copolymer (ETFE), ethylene-chlorotrifluoroethylene copolymer (ECTFE), polyvinyl fluoride (PVF) and fluorinated ethylene propylene copolymer (FEP) one or more of );
  • PTFE polytetrafluoroethylene
  • PCTFE polychlorotrifluoroethylene
  • PVDF polyvinylidene fluoride
  • PVDF-HFP polyvinylidene fluoride - Hexafluoropropylene copolymer
  • ETFE ethylene-tetrafluoroethylene
  • the second step placing the fluororesin particles in a plasma device, treating them in a specific gas environment for 1min-1h, and performing surface activation treatment to prepare fluororesin particles after surface activation treatment to form hydrophobic additives;
  • fluororesin particles placed in a plasma device, treat them in a specific gas environment for 1min-1h, and perform surface activation treatment to make fluororesin particles after surface activation treatment; and use a chemical modifier to activate the surface.
  • the treated fluororesin particles are chemically modified to form chemically modified fluororesin particles, which are then filtered and dried to form a hydrophobic aid.
  • the plasma device includes atmospheric pressure plasma, low pressure plasma, or a combination device of one or more of low pressure plasma emitters equipped with microwaves;
  • the specific gas environment includes H2, Ar, A combination of one or more of N2, O2, or a mixed gas of one or more of H2, Ar, N2, and O2 mixed with NH3, acrylic acid, or a silane coupling agent.
  • the fluororesin particles are subjected to surface activation treatment, or chemical modification treatment, or chemical modification treatment is carried out after the surface activation treatment; as a preferred embodiment of the present invention, in the second step, using After the surface activation treatment of the fluororesin particles, the chemical modification treatment is carried out.
  • the chemical modifier includes an ethanol solution containing a silane coupling agent, an ethanol solution mixed with a silane coupling agent and boric acid, and an aqueous acrylic acid solution;
  • the silane coupling agent includes aminopropyltriethoxysilane, aminopropyl A combination of one or more of trimethoxysilane and N-(2-aminoethyl)-3-aminopropyltrimethoxysilane; wherein the ethanol solution containing a silane coupling agent is coupled with silane
  • the solvent used in the ethanol solution mixed with boric acid is ethanol, and the solubility is 10-30%; in the ethanol solution mixed with the silane coupling agent and boric acid, the ratio by weight of the silane coupling agent to the boric acid is 10: 1-1:1; the concentration of the acrylic acid aqueous solution is 10%-50%.
  • step 2 after the surface activation treatment of the fluororesin particles is carried out, the chemical modification treatment is carried out.
  • chemically modify the fluororesin particles after the surface activation treatment when chemically modifying the fluororesin particles after the surface activation treatment, use stirring, mechanical vibration, One or more treatment methods of immersion and reflow.
  • the particle size range of the measured or prepared fluororesin particles is 0.1um-20um.
  • PCTFE polychlorotrifluoroethylene
  • PCTFE polychlorotrifluoroethylene
  • FEP fluorinated ethylene propylene copolymer
  • FEP fluorinated ethylene propylene copolymer
  • the fluororesin particles weighed in step (1) were added to 200 mL of acrylic acid aqueous solution, the stirring speed was increased to 2500 RPM, and the reaction was carried out for 2 h; the solid particles were obtained by filtering with filter paper, and then placed in a fume hood to air dry; Sampling of the solid obtained is detected by a solid content analyzer to ensure that the content of ethanol and water is not more than 0.1%, that is, surface-modified fluororesin particles are obtained.
  • the fluororesin particles weighed in step (1) were added to 200 mL of an ethanol solution of aminopropyltriethoxysilane and boric acid, the stirring speed was increased to 2500 RPM, and the reaction was carried out for 2 h; filtered with filter paper to obtain solid particles, Then put it in a fume hood to air dry; take samples of the dried solids and use a solid content analyzer to detect them to ensure that the ethanol and water content does not exceed 0.1%, to obtain surface-modified fluororesin particles.
  • the hydrophobic auxiliary agent is used in the fields of powder coatings, solvent-based coatings, water-based coatings, plastics, asphalt and cement.
  • the hydrophobic auxiliary agent is added to the powder coatings, or solvent-based coatings, Or water-based coatings, or plastics, or asphalt, or cement, fully stir to make a mixture, and then process it into a finished product.
  • hydrophobic additives and powder coatings, or solvent-based coatings, or water-based coatings, or plastics , or in the mixture of asphalt or cement, by weight the proportion of the hydrophobic aid is 0.5%-50%.
  • the hydrophobic auxiliary agent prepared in Embodiment 1 of the above-mentioned method is added to the polyester TGIC (Triglycidyl isocyanurate) powder coating raw material in an amount of 5% by weight within one hour; the raw material includes polyester resin, TGIC, Pigments, fillers, degassing agents, leveling agents, etc.;
  • the hydrophobic auxiliary agent prepared according to the above-mentioned method Embodiment 2 is added to the raw material of polyester TGIC powder coating in an amount of 7.5% by mass within one hour, and the raw material includes polyester resin, TGIC, pigment, filler, degassing agent, fluid equalizer, etc.;
  • the hydrophobic auxiliary agent prepared according to the above-mentioned method embodiment 3 is added to the polyester TGIC powder coating raw material in an amount of 20% by mass within one hour;
  • the hydrophobic auxiliary agent prepared according to the above-mentioned method Embodiment 4 is added to the solvent-based epoxy coating in an amount of 20% by mass, and the liquid coating is fully stirred and mixed with a high-speed mixer, and then brushed on the cast iron plate, and then aired naturally. dry to obtain a hydrophobic coating.
  • the water contact angle is 158° and the rolling angle is 7°.
  • the contact angle is 154°. Rubbing with P220 sandpaper under the pressure of 9.8KPa for 100 times, the contact angle is 153°.
  • the hydrophobic auxiliary agent prepared according to the above-mentioned method Embodiment 5 is added to the polyethylene resin particles in an amount of 20% by mass, fully stirred with a high-speed mixer, and then fully kneaded by a twin-screw extruder at a temperature of 200°C And injection extrusion to make composite materials.
  • the resulting material has a strong hydrophobic surface with a water contact angle of 156° and a rolling angle of 7°. Rubbing with P220 sandpaper under the pressure of 9.8KPa for 100 times, the contact angle is 153°.
  • hydrophobic auxiliary agent prepared according to the above-mentioned method Embodiment 7 is added to the cement product in an amount of 20% by mass, fully stirred with a mixer, and then water is added according to the ratio of the original concrete to water, stirred again, and transferred to the mold, After solidification, hydrophobic cement was obtained with a water contact angle of 158° and a rolling angle of 6°. Rubbing with P220 sandpaper under the pressure of 9.8KPa for 100 times, the contact angle is 158°.
  • the PTFE particles were added to the polyester TGIC powder coating raw material in an addition amount of 10% by mass.
  • the raw materials include polyester resin, TGIC, pigments, fillers, degassing agents, leveling agents, etc., which are fully mixed with a high-speed mixer, and then fully kneaded by a twin-screw extruder at a temperature of 100°C and pressed and cooled into flakes. , and crushed and sieved with an air classification mill to a median particle size of 35um;
  • AEROXIDE LE3 was added to the polyester TGIC powder coating raw material in an amount of 5% by mass.
  • the raw materials include polyester resin, TGIC, pigments, fillers, degassing agents, leveling agents, etc., which are fully mixed with a high-speed mixer, and then fully kneaded by a twin-screw extruder at a temperature of 100°C and pressed and cooled into flakes. , and crushed and sieved with an air classification mill to a median particle size of 35um;
  • the present invention overcomes the deficiencies of the prior art, and provides a preparation and application method of a hydrophobic aid for hydrophobic and superhydrophobic surfaces. It solves the problem that the existing liquid hydrophobic assistant is easy to cause the surface to lose hydrophobicity due to migration; the solid wax hydrophobic assistant can only adjust the hydrophobicity to a limited extent; the weather resistance modified by non-fluorine silane is not ideal; A series of problems such as poor surface wear resistance; uneven dispersion of hydrophobic organic particles and poor film formation; poor effect of conventional DBD plasma treatment of powder.
  • the prepared auxiliaries can be stored for a long time, and can be uniformly dispersed in film-forming and forming materials when used, the hydrophobicity can be adjusted in a wide range between 90-163°, the rolling angle is as small as 6°, and it has high weather resistance and wear resistance. sex.

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Abstract

The present disclosure relates to the field of the preparation of polymeric materials, and in particular to a preparation method for a weather-resistant, wear-resistant and hydrophobic aid, comprising: step one: measuring or preparing a certain quantity of fluororesin particles; and step two: placing the fluororesin particles in a plasma device, treating the fluororesin particles for 1 min - 1 h in a specific gas environment and performing surface activation on the fluororesin particles to produce surface-activated fluororesin particles and form the hydrophobic aid; or chemically modifying the fluororesin particles by means of a chemical modifier; or placing the fluororesin particles in a plasma device, treating the fluororesin particles for 1 min - 1 h in a specific gas environment, performing surface activation on the fluororesin particles to produce surface-activated fluororesin particles, and using the chemical modifier. Further disclosed is an application of the weather-resistant, wear-resistant and hydrophobic aid. The fluororesin particles having low surface energy are modified to produce the hydrophobic aid which has long storage time, has significantly improved compatibility with a film-formed molded material, and can be uniformly dispersed in the film-formed molded material.

Description

一种耐候耐磨疏水助剂的制备方法及应用A kind of preparation method and application of weather-resistant and wear-resistant hydrophobic auxiliary agent 技术领域technical field
本发明涉及高分子材料的制备领域,尤其涉及一种耐候耐磨疏水助剂的制备方法及应用。The invention relates to the field of preparation of polymer materials, in particular to a preparation method and application of a weather-resistant and wear-resistant hydrophobic auxiliary agent.
背景技术Background technique
超疏水现象又称为“荷叶效应”,超疏水表面的水接触角大于150°,滚动角小于10°,具有自清洁、防污、易除冰、防腐蚀、抗菌等优异的表面性能,在实际生活中有广阔的应用前景。如水滴在超疏水物体表面通常呈球形,只需要一个很小的倾斜角度,液体便会从超疏水涂层表面快速滚落,同时带走灰尘等污染物。超疏水涂层的表面还能减少水蒸气的凝结附着和水的渗透。这种优异的防水防潮性能可以使涂层表面长期保持干净干燥,还能抑制微生物的生长繁殖,延缓被保护基材的腐蚀。开发出具有疏水性甚至超疏水性质的表面材料,将能从根本上改变材料的防水防霉防腐抗污能力。The super-hydrophobic phenomenon is also known as the "lotus leaf effect". The water contact angle of the super-hydrophobic surface is greater than 150° and the rolling angle is less than 10°. It has broad application prospects in real life. For example, water droplets are usually spherical on the surface of superhydrophobic objects, and only a small tilt angle is required, and the liquid will quickly roll off the surface of the superhydrophobic coating, while taking away contaminants such as dust. The surface of the superhydrophobic coating can also reduce the condensation adhesion of water vapor and the penetration of water. This excellent waterproof and moisture-proof performance can keep the coating surface clean and dry for a long time, and it can also inhibit the growth and reproduction of microorganisms and delay the corrosion of the protected substrate. The development of surface materials with hydrophobic or even super-hydrophobic properties will fundamentally change the materials' water-proof, mildew-proof, anti-corrosion and anti-fouling capabilities.
超疏水性的基本机理在于微纳尺度的粗糙结构和低表面能物质的组合。制备超疏水表面的要点在于同时实现粗糙结构的制备和低表面能物质的修饰。目前制备疏水和超疏水表面的方法有三类,第一类是先用腐蚀或刻蚀法制备结构,再涂敷低表面能物质;第二类先获得低能量表面,再对此表面加以裁剪而获得结构;第三类是制备兼有低表面能物质和微纳粗糙结构的固体或液体配方,涂布于所需的表面。前两种大都需要特殊而专门的设备,或需要复杂的制备工艺,不利于大规模开发应用。最后一种方法较为简单有效,基材适用性强。其中, 若配方中只含具有低表面能的疏水助剂,而不能形成粗糙微纳米结构,则只呈现疏水性,难于获得超疏水表面。The basic mechanism of superhydrophobicity lies in the combination of micro- and nano-scale rough structures and low surface energy species. The key to the preparation of superhydrophobic surfaces is to simultaneously realize the preparation of rough structures and the modification of low surface energy substances. At present, there are three types of methods for preparing hydrophobic and superhydrophobic surfaces. The first type is to first prepare the structure by etching or etching, and then coat the low surface energy material; The structure is obtained; the third category is to prepare solid or liquid formulations with both low surface energy substances and micro-nano rough structures, and coat them on the desired surface. Most of the first two require special and specialized equipment, or require complex preparation processes, which are not conducive to large-scale development and application. The last method is relatively simple and effective, and the substrate has strong applicability. Among them, if the formulation only contains a hydrophobic auxiliary agent with low surface energy, but cannot form a rough micro-nano structure, it will only exhibit hydrophobicity, and it is difficult to obtain a superhydrophobic surface.
上述第三类方法中最常用的是在配方中加入疏水功能助剂,实现表面的疏水化。常用的疏水助剂按原始和最终形态分三类,一类是液体状的小分子物质,能很方便地迁移到涂层表面而实现疏水改性,如硅烷或含氟助剂(CN103849208A一种防水涂料)。这类助剂本身改性效果有限,在应用到无溶剂体系中时还需要载体辅助分散,且使用过程中易因迁移而耗尽疏水助剂,使表面失去疏水性。第二类是固体状的大分子蜡状物,在高温固化时会熔融并迁移至涂层与空气交界面,像聚乙烯蜡和聚丙烯蜡(CN202030687U一种包覆式聚乙烯蜡微粉体;CN101250268A一种超细粉体蜡的制备方法)。这类助剂也只能实现有限的疏水改性,不能提供微纳米尺度的粗糙结构,所以不能获得超疏水涂层。第三类是经疏水改性的无机颗粒。疏水改性剂为长链脂肪类或氟硅烷类。这些疏水颗粒与配方中其他组分混合在一起,最终形成具有一定粗糙度和低表面能的表面。如硬脂酸改性的氧化铁粉末(CN 103589200 A一种超疏水氧化铁粉末涂料的制备方法)、硅烷改性二氧化硅AEROXIDE LE3(WO2007102960A2 Hydrophobic self-cleaning coating compositions)和氟硅烷改性的硅藻土粉末(美国专利US008216674B2 Superhydrophobic diatomaceous earth)。这类助剂可以通过调控添加比例赋予表面疏水或超疏水性,但是成膜性差、不耐磨。当磨损后会暴露出大量亲水性的部分,从而使表面疏水性大幅度下降。而普通的无氟改性剂如长链脂肪族耐候性差,不耐室外老化。第四类是含氟有机颗粒,包括聚四氟乙烯、聚偏氟乙烯等(CN 107652795 A一种超疏水粉末涂料及其制备方法和应用)。这类助剂能大范围调控疏水性。而且由于F-C键键能高,所以总体耐候性较好。然而氟树脂与成膜物质网络间没有键合作用,相容性差,因而成 膜、成型性差,耐磨性也差。对含氟有机颗粒进行表面处理是一种有效的解决方案,但传统的DBD(Dielectric Barrier Discharge)等离子体处理方式无搅拌、仅有气相氛围,而且粉体在被处理时易聚集成团状,无法实现颗粒表面的完全处理。如CN 203562393 U一种颗粒材料表面等离子体处理装置。另一方面,等离子表面活化的同时或活化之后,对颗粒表面立即进行化学接枝处理,既可以避免颗粒表面失活,又可提升颗粒表面与应用环境(如树脂、水泥等)间的相容性和化学结合力。The most commonly used method in the third category above is to add hydrophobic functional additives to the formulation to achieve hydrophobicization of the surface. Commonly used hydrophobic additives are divided into three categories according to the original and final form. One is liquid small molecular substances, which can easily migrate to the surface of the coating to achieve hydrophobic modification, such as silane or fluorine-containing additives (CN103849208A a waterproof coating). Such additives have limited modification effect themselves, and also require a carrier to assist dispersion when applied to a solvent-free system, and the hydrophobic additives are easily depleted due to migration during use, causing the surface to lose hydrophobicity. The second type is the solid macromolecular wax, which will melt and migrate to the interface between the coating and the air when solidified at high temperature, such as polyethylene wax and polypropylene wax (CN202030687U A coated polyethylene wax micropowder; CN101250268A A preparation method of ultrafine powder wax). Such additives can only achieve limited hydrophobic modification and cannot provide micro- and nano-scale rough structures, so superhydrophobic coatings cannot be obtained. The third category is the hydrophobically modified inorganic particles. The hydrophobic modifiers are long-chain aliphatics or fluorosilanes. These hydrophobic particles are mixed with other components of the formulation, resulting in a surface with a certain roughness and low surface energy. Such as stearic acid-modified iron oxide powder (CN 103589200 A A preparation method of superhydrophobic iron oxide powder coating), silane-modified silica AEROXIDE LE3 (WO2007102960A2 Hydrophobic self-cleaning coating compositions) and fluorosilane-modified Diatomaceous earth powder (US Patent US008216674B2 Superhydrophobic diatomaceous earth). Such additives can impart hydrophobicity or superhydrophobicity to the surface by adjusting the addition ratio, but they have poor film-forming properties and are not wear-resistant. When worn, a large number of hydrophilic parts will be exposed, which will greatly reduce the surface hydrophobicity. However, ordinary fluorine-free modifiers such as long-chain aliphatic have poor weather resistance and are not resistant to outdoor aging. The fourth category is fluorine-containing organic particles, including polytetrafluoroethylene, polyvinylidene fluoride, etc. (CN 107652795 A A super-hydrophobic powder coating and its preparation method and application). These additives can control a wide range of hydrophobicity. And because the F-C bond energy is high, the overall weather resistance is better. However, there is no bonding between the fluororesin and the film-forming substance network, and the compatibility is poor, so the film-forming and formability are poor, and the wear resistance is also poor. Surface treatment of fluorine-containing organic particles is an effective solution, but the traditional DBD (Dielectric Barrier Discharge) plasma treatment method has no stirring and only a gas-phase atmosphere, and the powder is easy to aggregate into agglomerates when being treated. Complete treatment of the particle surface cannot be achieved. Such as CN 203562393 U a kind of particle material surface plasma treatment device. On the other hand, at the same time or after the activation of the plasma surface, chemical grafting is performed on the particle surface immediately, which can not only avoid the deactivation of the particle surface, but also improve the compatibility between the particle surface and the application environment (such as resin, cement, etc.). Sexual and chemical bonding.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种用于疏水和超疏水表面的疏水助剂的制备和应用方法,解决现有液体疏水助剂易因迁移而使表面失去疏水性的问题。固体蜡疏水助剂只能有限调节疏水性;无氟硅烷改性的耐候性不理想,氟硅烷改性无机颗粒制备的疏水表面耐磨性差;疏水有机颗粒分散不均、成膜性差;常规DBD等离子体处理粉体效果差等一系列问题。所制备助剂能够长期保存,使用时可以均匀分散于成膜、成型物质中,在90-163°之间大范围调节疏水性,滚动角小至6°,且具有较高耐候性和耐磨性,为解决上述的技术问题本发明所采取的技术方案是:一种耐候耐磨疏水助剂的制备方法,包括以下步骤:The purpose of the present invention is to provide a preparation and application method of a hydrophobic auxiliary agent for hydrophobic and super-hydrophobic surfaces, so as to solve the problem that the surface of the existing liquid hydrophobic auxiliary agent easily loses hydrophobicity due to migration. Solid wax hydrophobic additives can only adjust the hydrophobicity to a limited extent; the weather resistance of fluorine-free silane modification is not ideal, and the hydrophobic surface prepared by fluorosilane-modified inorganic particles has poor abrasion resistance; the hydrophobic organic particles are unevenly dispersed and have poor film-forming properties; conventional DBD A series of problems such as the poor effect of plasma treatment of powder. The prepared auxiliaries can be stored for a long time, and can be uniformly dispersed in film-forming and forming materials when used, the hydrophobicity can be adjusted in a wide range between 90-163°, the rolling angle is as small as 6°, and it has high weather resistance and wear resistance. In order to solve the above-mentioned technical problems, the technical scheme adopted by the present invention is: a preparation method of a weather-resistant and wear-resistant hydrophobic auxiliary agent, comprising the following steps:
第一步骤:量取或制备一定量的氟树脂颗粒;所述氟树脂颗粒包括聚四氟乙烯(PTFE)、聚三氟氯乙烯(PCTFE)、聚偏氟乙烯(PVDF)、聚偏氟乙烯-六氟丙烯共聚物(PVDF-HFP)、乙烯-四氟乙烯共聚物(ETFE)、乙烯-三氟氯乙烯共聚物(ECTFE)、聚氟乙烯(PVF)和氟化乙烯丙烯共聚物(FEP)中的一种或多种;The first step: measuring or preparing a certain amount of fluororesin particles; the fluororesin particles include polytetrafluoroethylene (PTFE), polychlorotrifluoroethylene (PCTFE), polyvinylidene fluoride (PVDF), polyvinylidene fluoride - Hexafluoropropylene copolymer (PVDF-HFP), ethylene-tetrafluoroethylene copolymer (ETFE), ethylene-chlorotrifluoroethylene copolymer (ECTFE), polyvinyl fluoride (PVF) and fluorinated ethylene propylene copolymer (FEP) one or more of );
第二步骤:将所述氟树脂颗粒放置于等离子体装置中,在特定气体环境中处理1min-1h,进行表面活化处理,制成表面活化处理后的氟树脂颗粒,形成疏水助剂;The second step: placing the fluororesin particles in a plasma device, treating them in a specific gas environment for 1min-1h, and performing surface activation treatment to prepare fluororesin particles after surface activation treatment to form hydrophobic additives;
或使用化学改性剂,对氟树脂颗粒进行化学改性处理,制成化学改性后的氟树脂颗粒,再过滤、干燥,制成疏水助剂;Or use a chemical modifier to chemically modify the fluororesin particles to make chemically modified fluororesin particles, and then filter and dry them to make hydrophobic additives;
或将所述氟树脂颗粒放置于等离子体装置中,在特定气体环境中处理1min-1h,进行表面活化处理,制成表面活化处理后的氟树脂颗粒;且使用化学改性剂,对表面活化处理后的氟树脂颗粒进行化学改性处理,制成化学改性后的氟树脂颗粒,再过滤、干燥,制成疏水助剂。Or place the fluororesin particles in a plasma device, treat them in a specific gas environment for 1min-1h, and perform surface activation treatment to make fluororesin particles after surface activation treatment; and use a chemical modifier to activate the surface. The treated fluororesin particles are chemically modified to form chemically modified fluororesin particles, which are then filtered and dried to form a hydrophobic aid.
本发明中,将氟树脂颗粒用等离子体活化和化学改性剂进行表面改性,得到改性的氟树脂颗粒。经活化和改性的氟树脂颗粒能加入到涂料、塑料、水泥等的原料或成品中产生疏水表面。解决了现有液体助剂易因迁移而使涂层失去疏水性、固体蜡疏水助剂调节涂层疏水性的能力有限、经无氟硅烷改性的无机颗粒制备的疏水涂层耐候性和耐磨性差、经含氟硅烷改性的无机颗粒制备的疏水涂层耐磨性差等一系列问题;用本方法制得的疏水表面具有较高耐候性和耐磨性。In the present invention, fluororesin particles are surface-modified with plasma activation and chemical modifier to obtain modified fluororesin particles. Activated and modified fluororesin particles can be added to raw materials or finished products such as coatings, plastics, cement, etc. to create hydrophobic surfaces. It solves the problem that the existing liquid additives are easy to cause the coating to lose hydrophobicity due to migration, the ability of solid wax hydrophobic additives to adjust the hydrophobicity of the coating is limited, and the hydrophobic coating prepared by fluorine-free silane-modified inorganic particles has weather resistance and resistance. A series of problems such as poor abrasion resistance and poor abrasion resistance of the hydrophobic coating prepared by fluorine-containing silane-modified inorganic particles; the hydrophobic surface prepared by this method has high weather resistance and abrasion resistance.
与现有技术相比,本发明的有益效果:本发明利用物理和化学方法改性具有低表面能的氟树脂颗粒,制成疏水助剂保存时间长,大大提高与成膜成型物的相容性而使之能均匀分散在成膜成型物质中。使用本发明中的疏水助剂制备的疏水表面可在大范围调节疏水性,所制备疏水表面耐候性佳,耐磨性强。Compared with the prior art, the beneficial effects of the present invention: the present invention utilizes physical and chemical methods to modify the fluororesin particles with low surface energy, the preparation of the hydrophobic auxiliary agent has a long storage time, and the compatibility with the film-forming product is greatly improved. so that it can be uniformly dispersed in the film-forming material. The hydrophobic surface prepared by using the hydrophobic auxiliary agent in the present invention can adjust the hydrophobicity in a wide range, and the prepared hydrophobic surface has good weather resistance and strong abrasion resistance.
具体实施方式Detailed ways
下面对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施例的限制。Many specific details are set forth in the following description to facilitate a full understanding of the present invention, but the present invention can also be implemented in other ways different from those described herein, and those skilled in the art can do so without departing from the connotation of the present invention. Similar promotion, therefore, the present invention is not limited by the specific embodiments disclosed below.
本发明的一种耐候耐磨疏水助剂的制备方法,包括以下步骤:A preparation method of a weather-resistant and wear-resistant hydrophobic auxiliary agent of the present invention comprises the following steps:
第一步骤:量取或制备一定量的氟树脂颗粒;所述氟树脂颗粒包括聚四氟乙烯(PTFE)、聚三氟氯乙烯(PCTFE)、聚偏氟乙烯(PVDF)、聚偏氟乙烯-六氟丙烯共聚物(PVDF-HFP)、乙烯-四氟乙烯共聚物(ETFE)、乙烯-三氟氯乙烯共聚物(ECTFE)、聚氟乙烯(PVF)和氟化乙烯丙烯共聚物(FEP)中的一种或多种;The first step: measuring or preparing a certain amount of fluororesin particles; the fluororesin particles include polytetrafluoroethylene (PTFE), polychlorotrifluoroethylene (PCTFE), polyvinylidene fluoride (PVDF), polyvinylidene fluoride - Hexafluoropropylene copolymer (PVDF-HFP), ethylene-tetrafluoroethylene copolymer (ETFE), ethylene-chlorotrifluoroethylene copolymer (ECTFE), polyvinyl fluoride (PVF) and fluorinated ethylene propylene copolymer (FEP) one or more of );
第二步骤:将所述氟树脂颗粒放置于等离子体装置中,在特定气体环境中处理1min-1h,进行表面活化处理,制成表面活化处理后的氟树脂颗粒,形成疏水助剂;The second step: placing the fluororesin particles in a plasma device, treating them in a specific gas environment for 1min-1h, and performing surface activation treatment to prepare fluororesin particles after surface activation treatment to form hydrophobic additives;
或使用化学改性剂,对氟树脂颗粒进行化学改性处理,制成化学改性后的氟树脂颗粒,再过滤、干燥,制成疏水助剂;Or use a chemical modifier to chemically modify the fluororesin particles to make chemically modified fluororesin particles, and then filter and dry them to make hydrophobic additives;
或将所述氟树脂颗粒放置于等离子体装置中,在特定气体环境中处理1min-1h,进行表面活化处理,制成表面活化处理后的氟树脂颗粒;且使用化学改性剂,对表面活化处理后的氟树脂颗粒进行化学改性处理,制成化学改性后的氟树脂颗粒,再过滤、干燥,制成疏水助剂。Or place the fluororesin particles in a plasma device, treat them in a specific gas environment for 1min-1h, and perform surface activation treatment to make fluororesin particles after surface activation treatment; and use a chemical modifier to activate the surface. The treated fluororesin particles are chemically modified to form chemically modified fluororesin particles, which are then filtered and dried to form a hydrophobic aid.
本步骤中,所述等离子体装置包含常压等离子体、低压等离子体、或配备有微波的低压等离子体发射器中的一种或多种的组合装置;所述特定气体环境包含H2、Ar、N2、O2中的一种或多种的组合,或H2、Ar、N2、O2中的一种或多种的组合与NH3、丙烯酸或硅烷偶联剂混合的混合气体。In this step, the plasma device includes atmospheric pressure plasma, low pressure plasma, or a combination device of one or more of low pressure plasma emitters equipped with microwaves; the specific gas environment includes H2, Ar, A combination of one or more of N2, O2, or a mixed gas of one or more of H2, Ar, N2, and O2 mixed with NH3, acrylic acid, or a silane coupling agent.
本发明的步骤二中,对氟树脂颗粒进行表面活化处理,或进行化学改性处理,或在表面活化处理后再进行化学改性处理;作为本发明的优选的实施方案,步骤二中,采用对氟树脂颗粒进行表面活化处理后,再进行化学改性处理。In the second step of the present invention, the fluororesin particles are subjected to surface activation treatment, or chemical modification treatment, or chemical modification treatment is carried out after the surface activation treatment; as a preferred embodiment of the present invention, in the second step, using After the surface activation treatment of the fluororesin particles, the chemical modification treatment is carried out.
所述化学改性剂,包括含有硅烷偶联剂的乙醇溶液、硅烷偶联剂与硼酸混合的乙醇溶液和丙烯酸水溶液;所述硅烷偶联剂包含氨基丙基三乙氧基硅烷、氨基丙基三甲氧基硅烷、N-(2-氨基乙基)-3-氨基丙基三甲氧基硅烷中的一种或多种的组合;其中,所述含有硅烷偶联剂的乙醇溶液和硅烷偶联剂与硼酸混合的乙醇溶液所用溶剂为乙醇,溶度为10-30%;所述硅烷偶联剂与硼酸混合的乙醇溶液中,按重量,所述硅烷偶联剂与硼酸的比例为10:1-1:1;所述丙烯酸水溶液的浓度为10%-50%。The chemical modifier includes an ethanol solution containing a silane coupling agent, an ethanol solution mixed with a silane coupling agent and boric acid, and an aqueous acrylic acid solution; the silane coupling agent includes aminopropyltriethoxysilane, aminopropyl A combination of one or more of trimethoxysilane and N-(2-aminoethyl)-3-aminopropyltrimethoxysilane; wherein the ethanol solution containing a silane coupling agent is coupled with silane The solvent used in the ethanol solution mixed with boric acid is ethanol, and the solubility is 10-30%; in the ethanol solution mixed with the silane coupling agent and boric acid, the ratio by weight of the silane coupling agent to the boric acid is 10: 1-1:1; the concentration of the acrylic acid aqueous solution is 10%-50%.
而且,在步骤二的优选方案中,采用对氟树脂颗粒进行表面活化处理后,再进行化学改性处理。在0-80摄氏度的环境中,对所述表面活化处理后的氟树脂颗粒进行化学改性处理;对所述表面活化处理后的氟树脂颗粒进行化学改性处理时,采用搅拌、机械振动、浸泡、回流的一种或多种处理方式。Moreover, in the preferred solution of step 2, after the surface activation treatment of the fluororesin particles is carried out, the chemical modification treatment is carried out. In an environment of 0-80 degrees Celsius, chemically modify the fluororesin particles after the surface activation treatment; when chemically modifying the fluororesin particles after the surface activation treatment, use stirring, mechanical vibration, One or more treatment methods of immersion and reflow.
本发明中,量取或制备的氟树脂颗粒的粒径范围为0.1um-20um。In the present invention, the particle size range of the measured or prepared fluororesin particles is 0.1um-20um.
下面根据在步骤二中,采用对氟树脂颗粒进行表面活化处理后,再进行化学改性处理的优选方案,且根据选取或制备的氟树脂颗粒的材料成分的不同,试举例以下实施方式:Hereinafter, according to the preferred scheme of performing the surface activation treatment on the fluororesin particles in step 2 and then carrying out the chemical modification treatment, and according to the difference in the material composition of the selected or prepared fluororesin particles, the following embodiments are given:
方法实施方式1:Method Embodiment 1:
(1)在室温下,取中粒径为1um的聚四氟乙烯颗粒100g;(1) At room temperature, take 100g of polytetrafluoroethylene particles with a median particle size of 1um;
(2)放入低压等离子体原料处理室中,抽真空至0.2mbar,充入N2,打开搅拌装置及等离子发生器开关,处理10min后从原料处理室取出,得到表面活化的聚四氟乙烯颗粒;或/并在1000RPM搅拌下,将所称取颗粒或表面活化的氟树脂颗粒加入200mL氨基丙基三乙氧基硅烷的乙醇溶液中,搅拌速度提高到2500RPM,反应2h;用滤纸过滤得到固体颗粒,之后放在通风橱中风干。对干燥后的固体取样,用固体含量分析仪检测,确保乙醇和水含量不超过0.1%,即得表面改性过的氟树脂颗粒。(2) Put it into the low-pressure plasma raw material processing chamber, evacuate to 0.2 mbar, fill with N2, turn on the switch of the stirring device and the plasma generator, and take it out from the raw material processing chamber after 10 minutes of treatment to obtain surface-activated PTFE particles or/and under stirring at 1000RPM, add the particle or the surface-activated fluororesin particle to the ethanol solution of 200mL aminopropyltriethoxysilane, and the stirring speed is increased to 2500RPM, and the reaction is 2h; filter with filter paper to obtain a solid The pellets were then air-dried in a fume hood. The dried solid is sampled and detected with a solid content analyzer to ensure that the content of ethanol and water does not exceed 0.1%, to obtain surface-modified fluororesin particles.
针对上述步骤第(1)和第(2),有:For the above steps (1) and (2), there are:
方法实施方式2Method Embodiment 2
在室温下,取中粒径为10um的偏氟乙烯-六氟丙烯共聚物颗粒100g;At room temperature, take 100g of vinylidene fluoride-hexafluoropropylene copolymer particles with a median particle size of 10um;
放入低压等离子体原料处理室中,抽真空至0.2mbar,充入NH3,打开搅拌装置及等离子发生器开关,处理2min后从原料处理室取出,得到活化的偏氟乙烯-六氟丙烯共聚物颗粒,无需后续化学改性;Put it into the low-pressure plasma raw material processing chamber, evacuate it to 0.2 mbar, fill it with NH3, turn on the stirring device and the switch of the plasma generator, and take it out from the raw material processing chamber after 2 minutes of treatment to obtain the activated vinylidene fluoride-hexafluoropropylene copolymer. Particles without subsequent chemical modification;
方法实施方式3Method Embodiment 3
在室温下,取中粒径为20um的乙烯-四氟乙烯共聚物颗粒100g;At room temperature, take 100g of ethylene-tetrafluoroethylene copolymer particles with a median particle size of 20um;
放入火炬式常压等离子体原料处理室中,充入N2,打开搅拌装置及等离子发生器开关,处理5min后从原料处理室取出,得到活化的乙烯-四氟乙烯共聚物颗粒;无需后续化学改性。Put it into a torch-type atmospheric pressure plasma raw material processing chamber, fill it with N2, turn on the stirring device and the switch of the plasma generator, and take it out from the raw material processing chamber after 5 minutes of treatment to obtain activated ethylene-tetrafluoroethylene copolymer particles; no subsequent chemical modified.
方法实施方式4Method Embodiment 4
在室温下,取中粒径为3um的聚四氟乙烯颗粒100g;At room temperature, take 100g of polytetrafluoroethylene particles with a median particle size of 3um;
放入低压等离子体原料处理室中,抽真空至1mbar,充入H2,打开搅拌装置及等离子发生器开关和微波发生器开关,处理10分钟后从原料处理室取出,得 到经表面活化的聚四氟乙烯颗粒;经后续化学改性、过滤、干燥后,得到化学改性过的氟树脂颗粒。Put it into the low-pressure plasma raw material processing chamber, evacuate it to 1 mbar, fill it with H2, turn on the stirring device, the switch of the plasma generator and the switch of the microwave generator, and take it out from the raw material processing chamber after 10 minutes of treatment to obtain the surface-activated polytetrafluoroethylene. Vinyl fluoride particles; chemically modified fluororesin particles are obtained after subsequent chemical modification, filtration and drying.
方法实施方式5Method Embodiment 5
在室温下,取100g中粒径为10um的聚三氟氯乙烯(PCTFE)树脂颗粒;At room temperature, take 100g of polychlorotrifluoroethylene (PCTFE) resin particles with a particle size of 10um;
置于DBD常压等离子体设备的处理室中,导入O2气氛,打开搅拌,开始等离子处理,时间为2分钟。得到经表面活化的聚三氟氯乙烯(PCTFE)颗粒;经后续化学改性、过滤、干燥后,得到化学改性过的氟树脂颗粒。Placed in the processing chamber of DBD atmospheric pressure plasma equipment, introduced O2 atmosphere, turned on stirring, and started plasma processing for 2 minutes. Surface-activated polychlorotrifluoroethylene (PCTFE) particles are obtained; after subsequent chemical modification, filtration and drying, chemically modified fluororesin particles are obtained.
方法实施方式6Method Embodiment 6
在室温下,取中粒径为20um的氟化乙烯丙烯共聚物(FEP)颗粒100g;At room temperature, take 100g of fluorinated ethylene propylene copolymer (FEP) particles with a median particle size of 20um;
置于火炬式常压等离子体设备的处理室中,打开搅拌装置,充入空气及等离子发生器开关和,处理2分钟后从原料处理室取出,得到经表面活化的氟化乙烯丙烯共聚物(FEP)颗粒;经后续化学改性、过滤、干燥后,得到化学改性过的氟树脂颗粒。Placed in the processing chamber of the torch-type atmospheric plasma equipment, turned on the stirring device, filled with air and the plasma generator switch, and took out from the raw material processing chamber after 2 minutes of treatment to obtain the surface-activated fluorinated ethylene propylene copolymer ( FEP) particles; chemically modified fluororesin particles are obtained after subsequent chemical modification, filtration and drying.
针对上述化学改性过程,可有另外多种实施方式,如:For the above-mentioned chemical modification process, there are many other embodiments, such as:
方法实施方式7Method Embodiment 7
在1000RPM搅拌下,将步骤(1)中称取的氟树脂颗粒加入200mL丙烯酸水溶液中,搅拌速度提高到2500RPM,反应2h;用滤纸过滤得到固体颗粒,之后放在通风橱中风干;对干燥后的固体取样,用固体含量分析仪检测,确保乙醇和水含量不超过0.1%,即得表面改性过的氟树脂颗粒。Under stirring at 1000 RPM, the fluororesin particles weighed in step (1) were added to 200 mL of acrylic acid aqueous solution, the stirring speed was increased to 2500 RPM, and the reaction was carried out for 2 h; the solid particles were obtained by filtering with filter paper, and then placed in a fume hood to air dry; Sampling of the solid obtained is detected by a solid content analyzer to ensure that the content of ethanol and water is not more than 0.1%, that is, surface-modified fluororesin particles are obtained.
方法实施方式8Method Embodiment 8
在1000RPM搅拌下,将步骤(1)中称取的氟树脂颗粒加入200mL氨基丙基三乙氧基硅烷与硼酸的乙醇溶液中,搅拌速度提高到2500RPM,反应2h;用滤纸过滤得到固体颗粒,之后放在通风橱中风干;对干燥后的固体取样,用固 体含量分析仪检测,确保乙醇和水含量不超过0.1%,即得表面改性过的氟树脂颗粒。Under stirring at 1000 RPM, the fluororesin particles weighed in step (1) were added to 200 mL of an ethanol solution of aminopropyltriethoxysilane and boric acid, the stirring speed was increased to 2500 RPM, and the reaction was carried out for 2 h; filtered with filter paper to obtain solid particles, Then put it in a fume hood to air dry; take samples of the dried solids and use a solid content analyzer to detect them to ensure that the ethanol and water content does not exceed 0.1%, to obtain surface-modified fluororesin particles.
本发明中,所述疏水助剂应用于粉末涂料、溶剂型涂料、水性涂料、塑料、沥青和水泥领域,具体使用时,将所述疏水助剂加入至所述粉末涂料、或溶剂型涂料、或水性涂料、或塑料、或沥青、或水泥中后,充分搅拌制成混合品,再加工制成成品,作为方案,在疏水助剂与粉末涂料、或溶剂型涂料、或水性涂料、或塑料、或沥青、或水泥的混合品中,按重量,所述疏水助剂的比例为0.5%-50%。In the present invention, the hydrophobic auxiliary agent is used in the fields of powder coatings, solvent-based coatings, water-based coatings, plastics, asphalt and cement. In specific use, the hydrophobic auxiliary agent is added to the powder coatings, or solvent-based coatings, Or water-based coatings, or plastics, or asphalt, or cement, fully stir to make a mixture, and then process it into a finished product. As a solution, hydrophobic additives and powder coatings, or solvent-based coatings, or water-based coatings, or plastics , or in the mixture of asphalt or cement, by weight, the proportion of the hydrophobic aid is 0.5%-50%.
应用实施例1Application Example 1
将上述方法实施方式1制备的疏水助剂,在一小时内,按重量比例为5%的添加量,加到聚酯TGIC(Triglycidyl isocyanurate)粉末涂料原材料中;该原材料包括聚酯树脂、TGIC、颜料、填料、脱气剂、流平剂等;The hydrophobic auxiliary agent prepared in Embodiment 1 of the above-mentioned method is added to the polyester TGIC (Triglycidyl isocyanurate) powder coating raw material in an amount of 5% by weight within one hour; the raw material includes polyester resin, TGIC, Pigments, fillers, degassing agents, leveling agents, etc.;
用高速混料机充分搅拌,后以100℃的温度经双螺杆挤出机充分混炼并压制冷却为片料,并用空气分级磨粉碎筛分至中位数粒径35um;Fully agitate with a high-speed mixer, then fully knead with a twin-screw extruder at a temperature of 100°C, press and cool it into flakes, and use an air classification mill to pulverize and sieve to a median particle size of 35um;
在35KV下喷涂于粉末涂料用铸铁板上,200℃下烘烤15分钟,得到疏水涂层,水接触角为123°,按涂料UV老化实验标准ISO 11507-2007测试500h,接触角为121°,用P220砂纸在9.8KPa的压强下摩擦100次,接触角为118°。Sprayed on cast iron plate for powder coating at 35KV, baked at 200°C for 15 minutes to obtain a hydrophobic coating with a water contact angle of 123°, tested for 500h according to the UV aging test standard of coatings ISO 11507-2007, and the contact angle was 121° , rubbed 100 times with P220 sandpaper under a pressure of 9.8KPa, and the contact angle was 118°.
应用实施例2Application Example 2
按上述方法实施方式2制备的疏水助剂在一小时内以质量为7.5%的添加量加到聚酯TGIC粉末涂料原材料中,原材料包括聚酯树脂、TGIC、颜料、填料、脱气剂、流平剂等;The hydrophobic auxiliary agent prepared according to the above-mentioned method Embodiment 2 is added to the raw material of polyester TGIC powder coating in an amount of 7.5% by mass within one hour, and the raw material includes polyester resin, TGIC, pigment, filler, degassing agent, fluid equalizer, etc.;
用高速混料机充分搅拌,后以100℃的温度经双螺杆挤出机充分混炼并压制冷却为片料,并用空气分级磨粉碎筛分至中位数粒径35um;Fully agitate with a high-speed mixer, then fully knead with a twin-screw extruder at a temperature of 100°C, press and cool it into flakes, and use an air classification mill to pulverize and sieve to a median particle size of 35um;
在35KV下喷涂于粉末涂料用铸铁板上,200℃下烘烤15分钟,得到疏水涂层,水接触角为132°,按涂料UV老化实验标准ISO 11507-2007测试500h,接触角为131°。用P220砂纸在9.8KPa的压强下摩擦100次,接触角为126°。Sprayed on cast iron plate for powder coating at 35KV, baked at 200°C for 15 minutes to obtain a hydrophobic coating with a water contact angle of 132°, tested for 500h according to the UV aging test standard for coatings, ISO 11507-2007, and the contact angle was 131° . Rubbing with P220 sandpaper under the pressure of 9.8KPa for 100 times, the contact angle is 126°.
应用实施例3Application Example 3
按上述方法实施方式3制备的疏水助剂在一小时内以质量为20%的添加量加到聚酯TGIC粉末涂料原材料中;The hydrophobic auxiliary agent prepared according to the above-mentioned method embodiment 3 is added to the polyester TGIC powder coating raw material in an amount of 20% by mass within one hour;
用高速混料机充分搅拌,后以100℃的温度经双螺杆挤出机充分混炼并压制冷却为片料,并用空气分级磨粉碎筛分至中位数粒径35um;Fully agitate with a high-speed mixer, then fully knead with a twin-screw extruder at a temperature of 100°C, press and cool it into flakes, and use an air classification mill to pulverize and sieve to a median particle size of 35um;
在35KV下喷涂于粉末涂料用铸铁板上,200℃下烘烤15分钟,得到疏水涂层,水接触角为155°,滚动角为7°,按涂料UV老化实验标准ISO 11507-2007测试500h,接触角仍为155°,用P220砂纸在9.8KPa的压强下摩擦100次,接触角为153°。Sprayed on cast iron plate for powder coating at 35KV, baked at 200°C for 15 minutes to obtain a hydrophobic coating with a water contact angle of 155° and a rolling angle of 7°, and tested for 500h according to the UV aging test standard for coatings ISO 11507-2007 , the contact angle is still 155°, and the contact angle is 153° by rubbing with P220 sandpaper under the pressure of 9.8KPa for 100 times.
应用实施例4Application Example 4
按上述方法实施方式4制备的疏水助剂以质量为20%的添加量加到溶剂型环氧涂料中,使用液体涂料用高速混料机充分搅拌混合,之后刷涂于铸铁板上,自然晾干,得到疏水涂层。水接触角为158°,滚动角为7°。按涂料UV老化实验标准ISO 11507-2007测试500h,接触角为154°。用P220砂纸在9.8KPa的压强下摩擦100次,接触角为153°。The hydrophobic auxiliary agent prepared according to the above-mentioned method Embodiment 4 is added to the solvent-based epoxy coating in an amount of 20% by mass, and the liquid coating is fully stirred and mixed with a high-speed mixer, and then brushed on the cast iron plate, and then aired naturally. dry to obtain a hydrophobic coating. The water contact angle is 158° and the rolling angle is 7°. According to the coating UV aging test standard ISO 11507-2007 test for 500h, the contact angle is 154°. Rubbing with P220 sandpaper under the pressure of 9.8KPa for 100 times, the contact angle is 153°.
应用实施例5Application Example 5
按上述方法实施方式5制备的疏水助剂以质量为20%的添加量加到聚乙烯树脂颗粒中,用高速混料机充分搅拌,而后以200℃的温度经双螺杆挤出机充分混炼并注射挤出,制成复合材料。所得材料具有较强疏水表面,水接触角为 156°,滚动角为7°。用P220砂纸在9.8KPa的压强下摩擦100次,接触角为153°。The hydrophobic auxiliary agent prepared according to the above-mentioned method Embodiment 5 is added to the polyethylene resin particles in an amount of 20% by mass, fully stirred with a high-speed mixer, and then fully kneaded by a twin-screw extruder at a temperature of 200°C And injection extrusion to make composite materials. The resulting material has a strong hydrophobic surface with a water contact angle of 156° and a rolling angle of 7°. Rubbing with P220 sandpaper under the pressure of 9.8KPa for 100 times, the contact angle is 153°.
应用实施例6Application Example 6
按上述方法实施方式7制备的疏水助剂以质量为20%的添加量加到水泥成品中,用搅拌机充分搅拌,后按原始的混凝土与水的比例添加水,再次搅拌,转移到模具中,凝固后得到疏水水泥,水接触角为158°,滚动角为6°。用P220砂纸在9.8KPa的压强下摩擦100次,接触角为158°。The hydrophobic auxiliary agent prepared according to the above-mentioned method Embodiment 7 is added to the cement product in an amount of 20% by mass, fully stirred with a mixer, and then water is added according to the ratio of the original concrete to water, stirred again, and transferred to the mold, After solidification, hydrophobic cement was obtained with a water contact angle of 158° and a rolling angle of 6°. Rubbing with P220 sandpaper under the pressure of 9.8KPa for 100 times, the contact angle is 158°.
上述应用实施例中,是采用本发明的制备方法所制备的疏水助剂,产生了非常好的效果,为体现对比,下面针对常规现有技术,做如下对比实验:In the above application examples, it is the hydrophobic auxiliary agent prepared by the preparation method of the present invention, which has produced a very good effect.
对比应用实施例1Comparative Application Example 1
将PTFE颗粒以质量为10%的添加量加到聚酯TGIC粉末涂料原材料中。原材料包括聚酯树脂、TGIC、颜料、填料、脱气剂、流平剂等,用高速混料机充分搅拌,后以100℃的温度经双螺杆挤出机充分混炼并压制冷却为片料,并用空气分级磨粉碎筛分至中位数粒径35um;The PTFE particles were added to the polyester TGIC powder coating raw material in an addition amount of 10% by mass. The raw materials include polyester resin, TGIC, pigments, fillers, degassing agents, leveling agents, etc., which are fully mixed with a high-speed mixer, and then fully kneaded by a twin-screw extruder at a temperature of 100°C and pressed and cooled into flakes. , and crushed and sieved with an air classification mill to a median particle size of 35um;
在35KV下喷涂于粉末涂料用铸铁板上,200℃下烘烤15分钟,得到疏水涂层,水接触角为140°。按涂料UV老化实验标准ISO 11507-2007测试500h,接触角为138°。用P220砂纸在9.8KPa的压强下摩擦80次,涂层被磨穿,接触角为20°。It was sprayed on a cast iron plate for powder coating at 35KV, and baked at 200°C for 15 minutes to obtain a hydrophobic coating with a water contact angle of 140°. According to the coating UV aging test standard ISO 11507-2007 test for 500h, the contact angle is 138°. The coating was rubbed 80 times with P220 sandpaper under a pressure of 9.8KPa, and the contact angle was 20°.
对比应用实施例2Comparative Application Example 2
将AEROXIDE LE3以质量为5%的添加量加到聚酯TGIC粉末涂料原材料中。原材料包括聚酯树脂、TGIC、颜料、填料、脱气剂、流平剂等,用高速混料机充分搅拌,后以100℃的温度经双螺杆挤出机充分混炼并压制冷却为片料,并用空气分级磨粉碎筛分至中位数粒径35um;AEROXIDE LE3 was added to the polyester TGIC powder coating raw material in an amount of 5% by mass. The raw materials include polyester resin, TGIC, pigments, fillers, degassing agents, leveling agents, etc., which are fully mixed with a high-speed mixer, and then fully kneaded by a twin-screw extruder at a temperature of 100°C and pressed and cooled into flakes. , and crushed and sieved with an air classification mill to a median particle size of 35um;
在35KV下喷涂于粉末涂料用铸铁板上,200℃下烘烤15分钟,得到疏水涂层,水接触角为170°,滚动角为2°。按涂料UV老化实验标准ISO 11507-2007测试500h,涂层变为亲水性表面,接触角为26°。用P220砂纸在9.8KPa的压强下摩擦10次,涂层接触角已降为65°。It was sprayed on a cast iron plate for powder coating at 35KV and baked at 200°C for 15 minutes to obtain a hydrophobic coating with a water contact angle of 170° and a rolling angle of 2°. According to the coating UV aging test standard ISO 11507-2007 test for 500h, the coating becomes a hydrophilic surface with a contact angle of 26°. Rubbing with P220 sandpaper under the pressure of 9.8KPa for 10 times, the contact angle of the coating has been reduced to 65°.
通过上述,及以上对比,本发明克服了现有技术的不足,提供一种用于疏水和超疏水表面的疏水助剂的制备和应用方法。解决了现有液体疏水助剂易因迁移而使表面失去疏水性;固体蜡疏水助剂只能有限调节疏水性;无氟硅烷改性的耐候性不理想;氟硅烷改性无机颗粒制备的疏水表面耐磨性差;疏水有机颗粒分散不均、成膜性差;常规DBD等离子体处理粉体效果差等一系列问题。所制备助剂能够长期保存,使用时可以均匀分散于成膜、成型物质中,在90-163°之间大范围调节疏水性,滚动角小至6°,且具有较高耐候性和耐磨性。Through the above and the above comparison, the present invention overcomes the deficiencies of the prior art, and provides a preparation and application method of a hydrophobic aid for hydrophobic and superhydrophobic surfaces. It solves the problem that the existing liquid hydrophobic assistant is easy to cause the surface to lose hydrophobicity due to migration; the solid wax hydrophobic assistant can only adjust the hydrophobicity to a limited extent; the weather resistance modified by non-fluorine silane is not ideal; A series of problems such as poor surface wear resistance; uneven dispersion of hydrophobic organic particles and poor film formation; poor effect of conventional DBD plasma treatment of powder. The prepared auxiliaries can be stored for a long time, and can be uniformly dispersed in film-forming and forming materials when used, the hydrophobicity can be adjusted in a wide range between 90-163°, the rolling angle is as small as 6°, and it has high weather resistance and wear resistance. sex.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still understand the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention, if the technical solution described is modified, or some technical features thereof are equivalently replaced. Inside.

Claims (10)

  1. 一种耐候耐磨疏水助剂的制备方法,其特征在于,所述制备方法包括以下步骤:A preparation method of a weather-resistant and wear-resistant hydrophobic auxiliary agent, characterized in that the preparation method comprises the following steps:
    第一步骤:量取或制备一定量的氟树脂颗粒;所述氟树脂颗粒包括聚四氟乙烯(PTFE)、聚三氟氯乙烯(PCTFE)、聚偏氟乙烯(PVDF)、聚偏氟乙烯-六氟丙烯共聚物(PVDF-HFP)、乙烯-四氟乙烯共聚物(ETFE)、乙烯-三氟氯乙烯共聚物(ECTFE)、聚氟乙烯(PVF)和氟化乙烯丙烯共聚物(FEP)中的一种或多种;The first step: measuring or preparing a certain amount of fluororesin particles; the fluororesin particles include polytetrafluoroethylene (PTFE), polychlorotrifluoroethylene (PCTFE), polyvinylidene fluoride (PVDF), polyvinylidene fluoride - Hexafluoropropylene copolymer (PVDF-HFP), ethylene-tetrafluoroethylene copolymer (ETFE), ethylene-chlorotrifluoroethylene copolymer (ECTFE), polyvinyl fluoride (PVF) and fluorinated ethylene propylene copolymer (FEP) one or more of );
    第二步骤:将所述氟树脂颗粒放置于等离子体装置中,在特定气体环境中处理1min-1h,进行表面活化处理,制成表面活化处理后的氟树脂颗粒,形成疏水助剂;The second step: placing the fluororesin particles in a plasma device, treating them in a specific gas environment for 1min-1h, and performing surface activation treatment to prepare fluororesin particles after surface activation treatment to form hydrophobic additives;
    或使用化学改性剂,对氟树脂颗粒进行化学改性处理,制成化学改性后的氟树脂颗粒,再过滤、干燥,制成疏水助剂;Or use a chemical modifier to chemically modify the fluororesin particles to make chemically modified fluororesin particles, and then filter and dry them to make hydrophobic additives;
    或将所述氟树脂颗粒放置于等离子体装置中,在特定气体环境中处理1min-1h,进行表面活化处理,制成表面活化处理后的氟树脂颗粒;且使用化学改性剂,对表面活化处理后的氟树脂颗粒进行化学改性处理,制成化学改性后的氟树脂颗粒,再过滤、干燥,制成疏水助剂。Or place the fluororesin particles in a plasma device, treat them in a specific gas environment for 1min-1h, and perform surface activation treatment to make fluororesin particles after surface activation treatment; and use a chemical modifier to activate the surface. The treated fluororesin particles are chemically modified to form chemically modified fluororesin particles, which are then filtered and dried to form a hydrophobic aid.
  2. 根据权利要求1所述的制备方法,其特征在于:所述等离子体装置包含常压等离子体、低压等离子体、或配备有微波的低压等离子体发射器中的一种或多种的组合装置。The preparation method according to claim 1, wherein the plasma device comprises a combination device of one or more of atmospheric pressure plasma, low pressure plasma, or a low pressure plasma emitter equipped with microwaves.
  3. 根据权利要求1所述的制备方法,其特征在于:所述特定气体环境中,包含H2、Ar、N2、O2中的一种或多种的组合,或H2、Ar、N2、O2中的一种或多种的组合与NH3、丙烯酸或硅烷偶联剂混合的混合气体。The preparation method according to claim 1, characterized in that: in the specific gas environment, one or more combinations of H2, Ar, N2, and O2 are included, or one of H2, Ar, N2, and O2 is included. One or more combinations are mixed with NH3, acrylic or silane coupling agent.
  4. 根据权利要求1所述的制备方法,其特征在于:所述化学改性剂,包括含有硅烷偶联剂的乙醇溶液、硅烷偶联剂与硼酸混合的乙醇溶液和丙烯酸水溶液;所述硅烷偶联剂包含氨基丙基三乙氧基硅烷、氨基丙基三甲氧基硅烷、N-(2-氨基乙基)-3-氨基丙基三甲氧基硅烷中的一种或多种的组合。The preparation method according to claim 1, wherein: the chemical modifier comprises an ethanol solution containing a silane coupling agent, an ethanol solution mixed with a silane coupling agent and boric acid, and an aqueous acrylic acid solution; the silane coupling agent The agent comprises a combination of one or more of aminopropyltriethoxysilane, aminopropyltrimethoxysilane, N-(2-aminoethyl)-3-aminopropyltrimethoxysilane.
  5. 根据权利要求4所述的制备方法,其特征在于:所述含有硅烷偶联剂的乙醇溶液和硅烷偶联剂与硼酸混合的乙醇溶液所用溶剂为乙醇,溶度为10-30%;The preparation method according to claim 4, wherein the solvent used in the ethanol solution containing the silane coupling agent and the ethanol solution mixed with the silane coupling agent and boric acid is ethanol, and the solubility is 10-30%;
    所述硅烷偶联剂与硼酸混合的乙醇溶液中,按重量,所述硅烷偶联剂与硼酸的比例为10:1-1:1;In the ethanol solution in which the silane coupling agent and the boric acid are mixed, the ratio of the silane coupling agent to the boric acid is 10:1-1:1 by weight;
    所述丙烯酸水溶液的浓度为10%-50%。The concentration of the acrylic acid aqueous solution is 10%-50%.
  6. 根据权利要求1所述的制备方法,其特征在于:所述第一步骤中,量取或制备的氟树脂颗粒的粒径范围为0.1um-20um。The preparation method according to claim 1, characterized in that: in the first step, the particle size range of the fluororesin particles measured or prepared is 0.1um-20um.
  7. 根据权利要求1所述的制备方法,其特征在于:所述第三步骤中,在0-80摄氏度的环境中,对所述表面活化处理后的氟树脂颗粒进行化学改性处理;The preparation method according to claim 1, wherein in the third step, chemical modification treatment is performed on the surface-activated fluororesin particles in an environment of 0-80 degrees Celsius;
    所述第三步骤中,对所述表面活化处理后的氟树脂颗粒进行化学改性处理时,采用搅拌、机械振动、浸泡、回流的一种或多种处理方式。In the third step, when chemically modifying the fluororesin particles after the surface activation treatment, one or more treatment methods of stirring, mechanical vibration, soaking, and reflow are adopted.
  8. 根据权利要求1所述的制备方法制备的耐候耐磨疏水助剂的应用,其特征在于:所述疏水助剂应用于粉末涂料、溶剂型涂料、水性涂料、塑料、沥青和水泥领域。The application of the weather-resistant and wear-resistant hydrophobic auxiliary agent prepared by the preparation method according to claim 1 is characterized in that: the hydrophobic auxiliary agent is used in the fields of powder coatings, solvent-based coatings, water-based coatings, plastics, asphalt and cement.
  9. 根据权利要求8所述的应用,其特征在于:将所述疏水助剂加入至所述粉末涂料、或溶剂型涂料、或水性涂料、或塑料、或沥青、或水泥中后,充分搅拌制成混合品,再加工制成成品。The application according to claim 8, characterized in that: after adding the hydrophobic auxiliary agent to the powder coating, or solvent-based coating, or water-based coating, or plastic, or asphalt, or cement, fully stir to prepare Mixed products, and then processed into finished products.
  10. 根据权利要求9所述的应用,其特征在于:在疏水助剂与粉末涂料、或溶剂型涂料、或水性涂料、或塑料、或沥青、或水泥的混合品中,按重量,所述疏水助剂的比例为0.5%-50%。The application according to claim 9 is characterized in that: in the mixture of hydrophobic auxiliary agent and powder coating, or solvent-based coating, or water-based coating, or plastic, or asphalt, or cement, by weight, the hydrophobic auxiliary The proportion of the agent is 0.5%-50%.
PCT/CN2021/108524 2020-12-19 2021-07-27 Preparation method for and application of weather-resistant, wear-resistant and hydrophobic aid WO2022127116A1 (en)

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