WO2022121785A1 - Single-screw servo turn-up mechanical building drum - Google Patents

Single-screw servo turn-up mechanical building drum Download PDF

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Publication number
WO2022121785A1
WO2022121785A1 PCT/CN2021/135236 CN2021135236W WO2022121785A1 WO 2022121785 A1 WO2022121785 A1 WO 2022121785A1 CN 2021135236 W CN2021135236 W CN 2021135236W WO 2022121785 A1 WO2022121785 A1 WO 2022121785A1
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annular
turn
annular piston
locking
main shaft
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PCT/CN2021/135236
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French (fr)
Chinese (zh)
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张晓辰
向源芳
罗赤峰
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天津赛象科技股份有限公司
天津赛象机电工程有限公司
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Publication of WO2022121785A1 publication Critical patent/WO2022121785A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08Building tyres
    • B29D30/20Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B29D30/24Drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08Building tyres
    • B29D30/20Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B29D30/24Drums
    • B29D30/26Accessories or details, e.g. membranes, transfer rings

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  • the two sets of turn-up rod groups 6 have the same structure and are symmetrically arranged, and now take a set of turn-up rod groups 6 as an example to describe their structures in detail: 6.
  • It includes a turn-up rod base 61, a plurality of turn-up rods 62 and turn-up rollers 63 that are evenly distributed in the circumferential direction of the hollow main shaft 2, the turn-up rod base 61 is slidably sleeved on the shaft sleeve 11, and the turn-up rod base 61 is also fixedly connected with the connecting key 5, one end of each turn-up rod 62 is hinged with the turn-up rod base 61, and the other end is mounted with a turn-up roller 63.
  • the group 6 is fixedly connected to the third annular housing 71 , so the connecting key 5 and the turn-up rod group 6 are also locked on the shaft sleeve 11 .
  • the mechanism has a certain self-locking performance, and a small inflation pressure to the third right air chamber can provide stable positioning of the third annular housing 71; and
  • the positioning of the first positioning device 7 has a self-centering effect, which can compensate for the accumulated error in the repeated walking process of the servo system, and can always position the third annular casing 71 at the same position of the corresponding shaft sleeve 11 to ensure the turn-up rod assembly. 6 Always have the same initial position on the corresponding bushing 11 .
  • the third annular housing 71 can be divided reasonably, and the sealing assembly can be performed after the third annular piston 72 is installed.
  • the two sets of locking devices 9 have the same structure and are symmetrically arranged, and now take a set of locking devices 9 as an example to describe the structure in detail: 9 includes a second annular casing 91 , a second annular piston 92 , a bearing bush 93 , a wedge sleeve, a second steel ball 97 and an elastic rubber ring 98 .
  • the two sets of first positioning devices 7 in Embodiment 1 are replaced with two sets of second positioning devices 8 , as shown in FIGS. 5 to 7 , the two sets of second positioning devices 8 have the same structure and are symmetrical
  • the structure is described in detail by taking a set of second positioning device 8 as an example: the second positioning device 8 includes a fourth annular casing 81 , a fourth annular piston 82 , a hinge rod 83 and a sliding latch 84 .
  • the working principle of this embodiment is as follows: when working, first install the unvulcanized tire 10 between the two sets of side drums 1 and lock it with the two tire support mechanisms 12, and adjust the second positioning device 8 to be in a locked state (that is, to make the phase The nut 4, the connecting key 5, the second positioning device 8, the side drum 1, the locking device 9 and the turn-up rod group 6 are relatively fixed), and the locking device 9 is in the unlocked state (that is, the phase Unlock between the side drum 1 and the hollow spindle 2 used together), the servo motor drives the lead screw 3 to rotate, and then drives the two lead nuts 4 to move on and off (even if the two lead nuts 4 move synchronously toward each other or move oppositely) , because the second positioning device 8 is in the locked state, the two sets of connecting keys 5 will synchronously drive the two sets of side drums 1 and the two sets of turn-up rod groups 6 along the respective guide grooves 21 to move together with the two nut 4 to Adjust the distance between the two tire support mechanisms 12 to complete the flat-

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Tyre Moulding (AREA)

Abstract

Disclosed is a single-screw servo turn-up mechanical building drum, mainly comprising side drums, a hollow main shaft, a screw, a servo motor, nuts, connecting keys, turn-up rod sets, positioning devices, and locking devices. The positioning devices are designed with two structures and can achieve locking between the turn-up rod sets and the side drums, the locking devices can achieve locking between the side drums and the hollow main shaft, and the flat width adjustment and turn-up operation of an unvulcanized tire can be completed by adjusting the locking states of the positioning devices and the locking devices. Moreover, the positioning devices have a compact structure, achieve stable locking, and have a self-centering effect, and can compensate for the accumulated movement error of a servo system in the process of driving turn-up rods to perform turn-up operation; the locking devices cleverly utilize the magnifying effect of three-stage inclined wedges on the force to hold bearing shells on the hollow main shaft to achieve the locking of the side drums and the hollow main shaft, and the locking devices have a compact structure, are simple to implement, are easy to maintain, and achieve locking stable.

Description

单丝杠伺服反包机械成型鼓Single lead screw servo reverse wrapping mechanical forming drum 技术领域technical field
本发明涉及轮胎成型设备的技术领域,尤其是一种单丝杠伺服反包机械成型鼓。The invention relates to the technical field of tire building equipment, in particular to a single-screw servo turn-over mechanical forming drum.
背景技术Background technique
中国专利申请(公开号:CN102036810B,公开日:2013.04.03)公开了一种用于成型未硫化轮胎的轮胎成型鼓。其中,侧鼓与反包杆组是通过气缸压紧的方式连接的,侧鼓采用齿啮合定位方式通过带齿的活塞与主轴啮合进行锁定的,由于定位最小精度受齿形大小的约束,需要将齿做的足够小,然而小齿在活塞压力不足时存在滑齿、磨损严重等问题,其连接可靠性差。另外,安装侧鼓时,主轴外壁上的齿会影响侧鼓的密封。Chinese patent application (publication number: CN102036810B, publication date: 2013.04.03) discloses a tire building drum for forming unvulcanized tires. Among them, the side drum and the turn-up rod group are connected by the way of cylinder pressing, and the side drum is locked by the tooth meshing positioning method through the meshing of the toothed piston with the main shaft. Since the minimum positioning accuracy is constrained by the size of the tooth shape, it is necessary to The teeth are made small enough, but the small teeth have problems such as slipping teeth and serious wear when the piston pressure is insufficient, and their connection reliability is poor. In addition, when installing the side drum, the teeth on the outer wall of the main shaft will affect the sealing of the side drum.
中国专利申请(公开号:CN110549661A,公开日:2019.12.10)公开了一种锁紧装置及轮胎成型鼓。其中,侧鼓与反包杆组及主轴均是由液力抱闸产生的摩擦力进行锁定的,液力抱闸通过足够大的正压力方能产生所需的锁定摩擦力,当主轴套上的抱闸作用时,其正压力过大会造成主轴套变形,进而造成其与主轴易被锁死,或造成其与主轴研损等问题,压力小又不足以产生足够的摩擦力。如上所述,其传力介质的压强可达上百兆帕,其相应的密封件寿命将受此影响,而且其中所述锁紧装置较难实现,对材料、密封等均需有特殊要求,且维护较为困难。Chinese patent application (publication number: CN110549661A, publication date: 2019.12.10) discloses a locking device and a tire building drum. Among them, the side drum, the turnbuckle rod group and the main shaft are all locked by the friction force generated by the hydraulic brake. The hydraulic brake can generate the required locking friction through a large enough positive pressure. When the brake is applied, the excessive positive pressure will cause the deformation of the main shaft sleeve, which will cause it and the main shaft to be easily locked, or cause problems such as wear and tear between the main shaft and the main shaft, and the pressure is too small to generate enough friction. As mentioned above, the pressure of the force-transmitting medium can reach hundreds of MPa, and the life of the corresponding seal will be affected by this, and the locking device is difficult to realize, and there are special requirements for materials, sealing, etc. And maintenance is more difficult.
另外,虽然伺服驱动丝杠进行精密的行走定位,但每次依然会产生较小的行走误差,多次行走定位后,会造成侧鼓与反包杆组的相对位置偏移,进而导致成型鼓无法完成相应的工序。In addition, although the servo-driven lead screw performs precise walking positioning, a small walking error will still occur each time. After multiple walking and positioning, the relative position of the side drum and the turn-up rod group will be shifted, which will lead to the forming drum. The corresponding process could not be completed.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于弥补现有技术的不足之处,提供一种锁定效果好且具有自定中功能的单丝杠伺服反包机械成型鼓。The purpose of the present invention is to make up for the deficiencies of the prior art, and to provide a single-screw servo turn-over mechanical forming drum with good locking effect and self-centering function.
为了解决上述技术问题,本发明采用如下技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
一种单丝杠伺服反包机械成型鼓,包括侧鼓、中空主轴、丝杠、伺服电机、丝母、反包杆组、连接键和锁紧装置,所述侧鼓为两套且对称滑动套装在所述中空主轴上并用于锁定未硫化轮胎,所述丝杠同轴贯穿在所述中空主轴的内部并由所述伺服电机驱动进行旋转,所述丝母为两个且旋向相反地对称传动连接在所述丝杠的两侧,所述反包杆组为两套且一一对应地对称套装在两套所述侧鼓 上并用于实现对所述未硫化轮胎的反包作业,所述连接键为两套并用于实现两个所述丝母和两套所述反包杆组的一一对应连接,所述锁紧装置为两套且一一对应地对称安装在两套所述侧鼓上并用于实现两套所述侧鼓和所述中空主轴之间的锁定;每一所述锁紧装置分别包括第二环形外壳、第二环形活塞、第二钢球、楔套和轴瓦;在同一所述锁紧装置中,所述第二环形外壳匹配地滑动套装在所述中空主轴上并与一所述侧鼓的轴套固接,且所述第二环形外壳的内壁上还开有一环形开口;在同一所述锁紧装置中,所述第二环形活塞滑动安装在所述第二环形外壳的内部并将所述第二环形外壳的内腔分隔为第二左气腔和第二右气腔,所述第二左气腔和所述第二右气腔均与一第二气泵连接,所述第二环形活塞的内壁上还形成有第二环形活塞锥面;在同一所述锁紧装置中,所述轴瓦为多个且周向均布在所述中空主轴的外壁上,所述楔套为两个,且两个所述楔套和多个所述轴瓦还置入在所述第二环形外壳的环形开口内,两个所述楔套分别利用各自内壁上的楔套内锥面对称压在各个所述轴瓦外壁两侧的轴瓦锥面上,一所述楔套的一侧面上还形成有楔套侧锥面,且所述楔套侧锥面和所述环形开口的侧壁之间还形成有一环形槽;在同一所述锁紧装置中,所述第二钢球为多个且周向均布在所述环形槽和所述第二环形活塞锥面之间;在同一所述锁紧装置中,通过所述第二气泵驱动所述第二环形活塞在所述第二环形外壳内滑动;利用所述第二环形活塞锥面挤压各个所述第二钢球移动,并推动两个所述楔套共同挤压各个所述轴瓦,以将所述中空主轴抱紧;或者解除对各个所述第二钢球的挤压,进而解除两个所述楔套对所述轴瓦的挤压,以将所述中空主轴松开。A single-screw servo turn-up mechanical forming drum, comprising a side drum, a hollow spindle, a lead screw, a servo motor, a screw nut, a turn-up rod group, a connection key and a locking device, the side drums are two sets and slide symmetrically It is sleeved on the hollow main shaft and used to lock the unvulcanized tire. The screw coaxially penetrates the hollow main shaft and is driven by the servo motor to rotate. There are two screw nuts with opposite directions of rotation. Symmetrical transmission is connected on both sides of the lead screw, the set of turn-up rods is two sets and is symmetrically sleeved on the two sets of the side drums in one-to-one correspondence and is used to realize the turn-up operation of the unvulcanized tire, There are two sets of the connecting keys and are used to realize the one-to-one connection between the two threaded nuts and the two sets of the turn-up rod groups, and the locking devices are two sets and are symmetrically installed in the two sets of the two sets. on the side drum and used to realize the locking between the two sets of the side drum and the hollow main shaft; each of the locking devices respectively comprises a second annular casing, a second annular piston, a second steel ball, a wedge sleeve and Bearing bush; in the same locking device, the second annular casing is slidably sleeved on the hollow main shaft and is fixedly connected with a shaft sleeve of the side drum, and the inner wall of the second annular casing is There is also an annular opening; in the same locking device, the second annular piston is slidably mounted inside the second annular casing and divides the inner cavity of the second annular casing into a second left air cavity and the second right air chamber, the second left air chamber and the second right air chamber are both connected with a second air pump, and a second annular piston cone surface is also formed on the inner wall of the second annular piston; In the same locking device, there are a plurality of the bearing bushes and are evenly distributed on the outer wall of the hollow main shaft in the circumferential direction, the wedge sleeves are two, and the two wedge bushes and the plurality of the bearing bushes are also inserted. In the annular opening of the second annular housing, the two wedge sleeves are symmetrically pressed on the conical surfaces of the bearing bushes on both sides of the outer wall of each of the bearing bushes by using the inner conical surfaces of the wedge sleeves on the respective inner walls, and one of the wedge sleeves A wedge sleeve side tapered surface is also formed on one side of the sleeve, and an annular groove is formed between the wedge sleeve side tapered surface and the side wall of the annular opening; in the same locking device, the first There are a plurality of two steel balls and are evenly distributed between the annular groove and the second annular piston conical surface in the circumferential direction; in the same locking device, the second annular piston is driven by the second air pump in the same locking device. sliding in the second annular casing; using the second annular piston conical surface to squeeze each of the second steel balls to move, and push the two wedge sleeves to jointly squeeze each of the bearing bushes, so as to push the hollow main shaft Hold tightly; or release the pressing of each of the second steel balls, and then release the pressing of the two wedge sleeves on the bearing bush, so as to release the hollow main shaft.
进一步地,每一所述锁紧装置还分别包括两个弹性胶环,在同一所述锁紧装置中,每一所述轴瓦的外侧分别设有一翼板,两个所述弹性胶环均呈向外侧涨开的状态并分置在各个所述轴瓦的翼板内侧,以在解除对所述中空主轴的抱紧时驱使各个所述轴瓦松开所述中空主轴。Further, each of the locking devices also includes two elastic rubber rings respectively. In the same locking device, a wing plate is respectively provided on the outer side of each of the bearing bushes, and the two elastic rubber rings are both in the shape of a wing. It is in the state of being expanded outward and is separated on the inner side of the wing plate of each of the bearing bushes, so as to drive each of the bearing bushes to loosen the hollow main shaft when the hollow main shaft is released.
进一步地,单丝杠伺服反包机械成型鼓还设有定位装置,该定位装置可以是两套对称设置的第一定位装置,每一所述第一定位装置分别套装在一所述侧鼓上,且每一所述第一定位装置还分别通过所述连接键与一所述反包杆组连接,每一所述第一定位装置分别包括第三环形外壳、第三环形活塞和第三钢球;在同一所述第一定位装置中,所述第三环形外壳匹配地滑动套装在一所述侧鼓的轴套上,且所述第三环形外壳的内壁上还周向均布开有多个圆孔;在同一所述第一定位装置中,所述第三环形活塞滑动安装在所述第三环形外壳的内部并将所述第三环形外壳的内腔分隔为第三左气 腔和第三右气腔,所述第三左气腔和所述第三右气腔均与一第三气泵连接,所述第三环形活塞的内壁上还形成有第三环形活塞锥面;在同一所述第一定位装置中,所述第三钢球为多个且一一对应地安装在多个所述圆孔内,每一所述侧鼓的轴套上还分别周向均布设有多个锥形槽,且多个所述锥形槽和多个所述第三钢球一一对应地相配合使用,多个所述第三钢球还设置在所述第三环形活塞锥面和相应的所述轴套的外壁之间或是设置在所述第三环形活塞锥面和各个所述锥形槽之间;在同一所述第一定位装置中,通过所述第三气泵驱动所述第三环形活塞在所述第三环形外壳内滑动;利用所述第三环形活塞锥面将各个所述第三钢球压入至相应的所述锥形槽内,使得各个所述第三钢球被压紧在所述第三环形活塞锥面和相应的所述锥形槽之间,以将该第一定位装置锁定在相应的所述轴套上,进而实现该轴套和与其相应的所述反包杆组的锁定;或者解除对各个所述第三钢球的挤压,且当该第一定位装置在相应的所述连接键的带动下沿着相应的所述轴套滑动时,各个所述第三钢球从相应的所述锥形槽内滚动至相应的所述轴套的外壁上,使得各个所述第三钢球被压紧在所述第三环形活塞锥面和相应的所述轴套的外壁之间,以解除该第一定位装置和相应的所述轴套之间的锁定,进而解除该轴套和与其相应的所述反包杆组之间的锁定。Further, the single-screw servo turn-over mechanical forming drum is also provided with a positioning device, and the positioning device can be two sets of symmetrically arranged first positioning devices, and each of the first positioning devices is respectively sleeved on one of the side drums. , and each of the first positioning devices is also connected with a set of turnbuckles through the connecting key, and each of the first positioning devices respectively includes a third annular casing, a third annular piston and a third steel ball; in the same first positioning device, the third annular casing is slidably sleeved on the shaft sleeve of the side drum, and the inner wall of the third annular casing is evenly distributed with a plurality of A circular hole; in the same first positioning device, the third annular piston is slidably installed inside the third annular housing and divides the inner cavity of the third annular housing into a third left air cavity and a third left air cavity. Three right air chambers, the third left air chamber and the third right air chamber are both connected to a third air pump, and a third annular piston cone surface is also formed on the inner wall of the third annular piston; In the first positioning device, a plurality of the third steel balls are installed in a plurality of the circular holes in a one-to-one correspondence, and a plurality of cones are also distributed evenly in the circumferential direction on the shaft sleeve of each of the side drums. A plurality of the conical grooves and a plurality of the third steel balls are used in a one-to-one correspondence, and the plurality of the third steel balls are also arranged on the third annular piston conical surface and the corresponding between the outer walls of the shaft sleeve or between the third annular piston conical surface and each of the conical grooves; in the same first positioning device, the third annular piston is driven by the third air pump The piston slides in the third annular casing; the third annular piston conical surface is used to press each of the third steel balls into the corresponding conical grooves, so that each of the third steel balls is pressed Tightly between the third annular piston conical surface and the corresponding conical groove, so as to lock the first positioning device on the corresponding shaft sleeve, so as to realize the shaft sleeve and its corresponding counter The locking of the package rod group; or release the extrusion of each of the third steel balls, and when the first positioning device slides along the corresponding shaft sleeve driven by the corresponding connecting key, each The third steel ball rolls from the corresponding conical groove to the outer wall of the corresponding shaft sleeve, so that each of the third steel balls is pressed against the third annular piston conical surface and the corresponding between the outer walls of the shaft sleeve to release the lock between the first positioning device and the corresponding shaft sleeve, thereby releasing the lock between the shaft sleeve and the corresponding turn-up rod group.
进一步地,每一所述第一定位装置中的所述第三环形外壳外壁上还分别周向均布设有多个支撑槽,在同一所述第一定位装置中,各个所述支撑槽分别用于一一对应地支撑相应的所述反包杆组中的各个反包杆。Further, the outer wall of the third annular housing in each of the first positioning devices is also provided with a plurality of support grooves in the circumferential direction, and in the same first positioning device, each of the support grooves is used for a Each of the turn-up bars in the corresponding turn-up bar group is supported correspondingly.
进一步地,单丝杠伺服反包机械成型鼓还设有定位装置,该定位装置还可以是两套第二定位装置,两套所述第二定位装置分别对称地套装在所述中空主轴上,且每一所述第二定位装置还分别与一所述轴套固接,每一所述第二定位装置分别包括第四环形外壳、第四环形活塞、铰接杆和滑动插销;在同一所述第二定位装置中,所述第四环形外壳匹配地滑动套装在所述中空主轴上,所述第四环形外壳的一端形成有内腔、另一端设有一环形板,所述环形板的侧端面上周向均布有多个径向设置的导轨,每一所述导轨上分别滑动安装有一所述滑动插销,每一所述滑动插销分别与一插槽相配合使用,其中多个所述插槽周向均布形成在一所述反包杆组的反包杆基座的端部内壁上;在同一所述第二定位装置中,所述第四环形活塞为外壁形成有阶梯的套筒状结构,所述第四环形活塞滑动安装在所述第四环形外壳上,且所述第四环形活塞的大径端将所述第四环形外壳的内腔分隔为第四左 气腔和第四右气腔,所述第四左气腔和所述第四右气腔均与一第四气泵连接,所述第四环形活塞的小径端贯穿所述第四环形外壳的内腔并向所述环形板一侧伸出;在同一所述第二定位装置中,每一所述滑动插销分别通过一所述铰接杆与所述第四环形活塞的小径端铰接;在同一所述第二定位装置中,通过所述第四气泵驱动所述第四环形活塞在所述第四环形外壳上滑动,来驱使各个所述滑动插销沿着各自相应的所述导轨进行径向的涨缩移动,进而将各个所述滑动插销插入至各自相应的所述插槽内或是从各自相应的所述插槽内拔出各个所述滑动插销,以实现所述反包杆组和与其相应的所述轴套之间的锁定或解除锁定。Further, the single-screw servo reverse wrapping mechanical forming drum is also provided with a positioning device, and the positioning device can also be two sets of second positioning devices, and the two sets of the second positioning devices are respectively sleeved on the hollow main shaft symmetrically, And each of the second positioning devices is also fixed with one of the shaft sleeves respectively, and each of the second positioning devices respectively includes a fourth annular casing, a fourth annular piston, a hinge rod and a sliding latch; In the second positioning device, the fourth annular casing is slidably sleeved on the hollow main shaft, one end of the fourth annular casing is formed with an inner cavity, the other end is provided with an annular plate, and the side surface of the annular plate is A plurality of radially arranged guide rails are evenly distributed in the circumferential direction, each of the guide rails is slidably installed with a sliding pin, and each sliding pin is used in cooperation with a slot, wherein a plurality of the slots are circumferentially uniform. The cloth is formed on the inner wall of the end of the turn-up rod base of the turn-up rod group; in the same second positioning device, the fourth annular piston is a sleeve-like structure with a stepped outer wall, so The fourth annular piston is slidably mounted on the fourth annular casing, and the large diameter end of the fourth annular piston divides the inner cavity of the fourth annular casing into a fourth left air chamber and a fourth right air chamber , the fourth left air chamber and the fourth right air chamber are both connected to a fourth air pump, and the small diameter end of the fourth annular piston penetrates the inner cavity of the fourth annular casing and extends toward the annular plate. side extension; in the same second positioning device, each of the sliding pins is hinged with the small diameter end of the fourth annular piston through a hinge rod; in the same second positioning device, through The fourth air pump drives the fourth annular piston to slide on the fourth annular housing, so as to drive each of the sliding pins to perform radial expansion and contraction along the respective corresponding guide rails, thereby moving each of the The sliding pins are inserted into the respective corresponding slots or pulled out from the respective corresponding slots, so as to realize the Lock or unlock.
进一步地,每一所述侧鼓分别包括轴套和轮胎支撑机构,每一所述轮胎支撑机构分别包括第一环形外壳、第一环形活塞、连杆和锁块;在同一所述侧鼓中,所述轴套匹配地滑动套装在所述中空主轴上;在同一所述侧鼓中,所述第一环形外壳与所述轴套固接,且所述第一环形外壳的外壁上还开有导向环槽;在同一所述侧鼓中,所述第一环形活塞滑动安装在所述第一环形外壳的内部并将所述第一环形外壳的内腔分隔为第一左气腔和第一右气腔,所述第一左气腔和所述第一右气腔均与一第一气泵连接;在同一所述侧鼓中,所述锁块为多个且周向均布在所述导向环槽内,每一所述锁块分别通过一所述连杆与所述第一环形活塞铰接;在同一所述侧鼓中,通过所述第一气泵驱动所述第一环形活塞在所述第一环形外壳内滑动,来驱使各个所述锁块沿着所述导向环槽进行径向的涨缩运动,以实现对所述未硫化轮胎的锁定或解除锁定。Further, each of the side drums respectively comprises a bushing and a tire support mechanism, and each of the tire support mechanisms respectively includes a first annular casing, a first annular piston, a connecting rod and a lock block; in the same side drum , the shaft sleeve is slidably sleeved on the hollow main shaft; in the same side drum, the first annular casing is fixedly connected to the shaft sleeve, and the outer wall of the first annular casing is also open There is a guide ring groove; in the same side drum, the first annular piston is slidably installed inside the first annular casing and divides the inner cavity of the first annular casing into a first left air chamber and a first left air chamber. a right air chamber, the first left air chamber and the first right air chamber are both connected to a first air pump; in the same side drum, the locking blocks are multiple and are evenly distributed on the guide In the ring groove, each of the lock blocks is hinged with the first annular piston through a connecting rod; in the same side drum, the first annular piston is driven by the first air pump in the same side drum. The first annular casing slides inside to drive each of the locking blocks to perform radial expansion and contraction movement along the guide ring groove, so as to lock or unlock the unvulcanized tire.
进一步地,所述中空主轴和两个所述轴套上均开有供所述连接键贯穿的导向槽,每一所述连接键的一端与相应的所述丝母固接、另一端与一反包杆基座固接。Further, the hollow main shaft and the two shaft sleeves are provided with guide grooves for the connecting keys to pass through, one end of each connecting key is fixed with the corresponding nut, and the other end is connected with a The base of the turn-up rod is fixed.
进一步地,每一所述反包杆组分别包括所述反包杆基座和围绕所述中空主轴周向均布设置的多个反包杆,每一所述反包杆基座匹配地滑动套装在相应的所述轴套上,每一所述反包杆的一端与相应的所述反包杆基座铰接、另一端安装有一反包滚轮。Further, each of the turn-up rod groups respectively comprises the turn-up rod base and a plurality of turn-up rods evenly distributed in the circumferential direction around the hollow main shaft, and each of the turn-up rod bases is slidably sleeved on the hollow main shaft. On the corresponding shaft sleeve, one end of each turn-up rod is hinged with the corresponding turn-up rod base, and a turn-up roller is installed at the other end.
与现有技术相比,本发明的有益效果是:本发明中设计有两种定位装置和锁紧装置,其中,两种定位装置结构紧凑、锁定稳固且均有自定中效果,能够弥补伺服系统在驱动反包杆进行反包作业的过程中所累计的行走误差;锁紧装置结构紧凑、实现工艺简单、易维护且锁定稳固,其巧妙地利用3级斜楔面对力的放大作用,将轴瓦抱紧在中空主轴上。Compared with the prior art, the beneficial effects of the present invention are: two positioning devices and locking devices are designed in the present invention, wherein, the two positioning devices are compact in structure, stable in locking, and have self-centering effects, which can compensate for servo The walking error accumulated by the system in the process of driving the turn-up rod for turn-up operation; the locking device has a compact structure, simple realization process, easy maintenance and stable locking. Hold the bearing bush firmly on the hollow spindle.
附图说明Description of drawings
为了使本发明的优点更容易理解,将通过参考在附图中示出的具体实施方式更详细地描述上文简要描述的本发明。可以理解这些附图只描绘了本发明的典型实施方式,因此不应认为是对其保护范围的限制,通过附图以附加的特性和细节描述来解释本发明。In order that the advantages of the present invention may be more readily understood, the present invention briefly described above will be described in more detail by reference to specific embodiments shown in the accompanying drawings. Understanding that these drawings depict only typical embodiments of this invention and are therefore not to be considered limiting of its scope, the accompanying drawings will illustrate the invention with additional specificity and detail.
图1为本发明实施例1的主视剖切结构示意图;Fig. 1 is the front view cutaway structure schematic diagram of Embodiment 1 of the present invention;
图2为本发明实施例1在反包作业状态下的主视剖切结构示意图;Fig. 2 is the front view sectional structure schematic diagram of embodiment 1 of the present invention in the reverse packet operation state;
图3为本发明实施例1中第一定位装置的结构示意图;3 is a schematic structural diagram of a first positioning device in Embodiment 1 of the present invention;
图4为本发明实施例1中锁紧装置的结构示意图;4 is a schematic structural diagram of a locking device in Embodiment 1 of the present invention;
图5为本发明实施例2的主视剖切结构示意图;Fig. 5 is the front view cutaway structure schematic diagram of Embodiment 2 of the present invention;
图6为本发明实施例2在反包作业状态下的主视剖切结构示意图;FIG. 6 is a schematic view of the front section of the structure of Embodiment 2 of the present invention in a reverse packet operation state;
图7为本发明实施例2中第二定位装置的结构示意图。FIG. 7 is a schematic structural diagram of a second positioning device in Embodiment 2 of the present invention.
其中,1-侧鼓、11-轴套、111-锥形槽、12-轮胎支撑机构、121-第一环形外壳、122-第一环形活塞、123-连杆、124-锁块,2-中空主轴、21-导向槽,3-丝杠,4-丝母,5-连接键,6-反包杆组、61-反包杆基座、611-插槽、62-反包杆、63-反包滚轮,7-第一定位装置、71-第三环形外壳、72-第三环形活塞、73-第三钢球、74-支撑槽,8-第二定位装置、81-第四环形外壳、82-第四环形活塞、83-铰接杆、84-滑动插销、85-环形板,9-锁紧装置、91-第二环形外壳、92-第二环形活塞、93-轴瓦、94-翼板、95-左楔套、96-右楔套、97-第二钢球、98-弹性胶环、99-环形槽,10-未硫化轮胎。Among them, 1-side drum, 11-shaft sleeve, 111-conical groove, 12-tire support mechanism, 121-first annular casing, 122-first annular piston, 123-connecting rod, 124-lock block, 2- Hollow spindle, 21-guide groove, 3-screw, 4-nut, 5-connection key, 6-turn-up rod set, 61-turn-up rod base, 611-slot, 62-turn-up rod, 63 -Turn-up roller, 7-first positioning device, 71-third annular casing, 72-third annular piston, 73-third steel ball, 74-support groove, 8-second positioning device, 81-fourth annular Shell, 82-the fourth annular piston, 83-articulated rod, 84-sliding bolt, 85-ring plate, 9-locking device, 91-second annular housing, 92-second annular piston, 93-bearing bush, 94- Wing plate, 95-left wedge sleeve, 96-right wedge sleeve, 97-second steel ball, 98-elastic rubber ring, 99-ring groove, 10-unvulcanized tire.
具体实施方式Detailed ways
在下文的描述中,给出了大量具体的细节以便提供对本发明更为彻底的理解。然而,对于本领域技术人员来说显而易见的是,本发明实施方式可以无需一个或多个这些细节而得以实施。在其他的例子中,为了避免与本发明实施方式发生混淆,对于本领域公知的一些技术特征未进行描述。In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art that embodiments of the invention may be practiced without one or more of these details. In other instances, some technical features known in the art are not described in order to avoid confusion with the embodiments of the present invention.
为了彻底了解本发明实施方式,将在下列的描述中提出详细的结构。显然,本发明实施方式的施行并不限定于本领域的技术人员所熟习的特殊细节。本发明的较佳实施方式详细描述如下,然而除了这些详细描述外,本发明还可以具有其他实施方式。For a thorough understanding of the embodiments of the present invention, detailed structures will be presented in the following description. Obviously, the implementation of the embodiments of the present invention is not limited to the specific details familiar to those skilled in the art. The preferred embodiments of the present invention are described in detail below, however, the present invention may have other embodiments in addition to these detailed descriptions.
在本发明的描述中,术语“内侧”、“外侧”、“纵向”、“横向”、“上”、“下”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明而不是要求本发明必须以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, the terms "inside", "outside", "longitudinal", "lateral", "upper", "lower", "top", "bottom", etc. indicate the orientation or positional relationship based on the drawings The illustrated orientation or positional relationship is only for the convenience of describing the present invention, rather than requiring the present invention to be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
下面结合附图对本发明的实施例作进一步详细的说明:Embodiments of the present invention are described in further detail below in conjunction with the accompanying drawings:
实施例1Example 1
参见图1至图4,本实施例提供了一种单丝杠伺服反包机械成型鼓,主要包括侧鼓1、中空主轴2、丝杠3、伺服电机(图中未示)、丝母4、连接键5、反包杆组6、第一定位装置7和锁紧装置9。其中,侧鼓1为两套且对称安装在中空主轴2上,两套侧鼓1主要用于锁定未硫化轮胎10;中空主轴2作为整个成型鼓的支撑与成型鼓的架体固定;丝杠3同轴贯穿在中空主轴2的内部并在伺服电机的驱动下进行转动;丝母4为两个并与丝杠3相配合使用,两个丝母4旋向相反地对称安装丝杠3上,每个丝母4还分别连接有一套连接键5;连接键5为两套且分别一一对应地与两个丝母4相配合使用,两套连接键5对称设置并径向贯穿相应的中空主轴2和两个侧鼓1的轴套11,相应地,在中空主轴2和两个侧鼓1的轴套11上对称开有导向槽21,导向槽21可供连接键5穿过并为连接键5起到导向作用;反包杆组6为两套且分别一一对应地与两套连接键5铰接,两套反包杆组6对称设置并用于对未硫化轮胎10进行反包作业;第一定位装置7为两套且分别与两套连接键5一一对应地固接,并使得与同一个侧鼓1相配合使用的连接键5、反包杆组6和第一定位装置7固接在一起,第一定位装置7主要用于侧鼓1和反包杆组6之间的锁定,具有定中效果;锁紧装置9为两套且分别与两套侧鼓1一一对应地固接,并主要用于实现两套侧鼓1和中空主轴2之间的锁定。Referring to FIGS. 1 to 4 , this embodiment provides a single-screw servo turn-over mechanical forming drum, which mainly includes a side drum 1 , a hollow spindle 2 , a lead screw 3 , a servo motor (not shown in the figure), and a nut 4 , connecting key 5 , turn-up lever group 6 , first positioning device 7 and locking device 9 . Among them, two sets of side drums 1 are installed symmetrically on the hollow main shaft 2, and the two sets of side drums 1 are mainly used to lock the unvulcanized tire 10; 3. Coaxially runs through the interior of the hollow main shaft 2 and rotates under the drive of the servo motor; two screw nuts 4 are used in conjunction with the lead screw 3, and the two screw nuts 4 are symmetrically installed on the lead screw 3 in opposite directions. , each nut 4 is also connected with a set of connecting keys 5 respectively; the connecting keys 5 are two sets and are used in conjunction with the two nut 4 in one-to-one correspondence, and the two sets of connecting keys 5 are symmetrically arranged and radially penetrate the corresponding The shaft sleeves 11 of the hollow main shaft 2 and the two side drums 1, correspondingly, guide grooves 21 are symmetrically opened on the hollow main shaft 2 and the shaft sleeves 11 of the two side drums 1, and the guide grooves 21 can be used for the connecting keys 5 to pass through. It plays a guiding role for the connection key 5; the turn-up rod group 6 is two sets and is hinged with the two sets of connection keys 5 in one-to-one correspondence, and the two sets of turn-up rod groups 6 are symmetrically arranged and used for turning up the unvulcanized tire 10. Operation; the first positioning device 7 is two sets and is fixedly connected with the two sets of connecting keys 5 in one-to-one correspondence, and makes the connecting keys 5, the turn-up rod group 6 and the first positioning device used in conjunction with the same side drum 1 The devices 7 are fixed together, and the first positioning device 7 is mainly used for locking between the side drum 1 and the turn-up rod group 6, and has a centering effect; the locking devices 9 are two sets and are respectively one with the two sets of side drums 1. They are fixed in a corresponding manner, and are mainly used to realize the locking between the two sets of side drums 1 and the hollow main shaft 2 .
如图1和图2所示,在本实施例中,两套侧鼓1结构一致且对称设置,现以一个侧鼓1为例对其结构进行详细描述:侧鼓1包括轴套11和轮胎支撑机构12。As shown in Figure 1 and Figure 2, in this embodiment, the two sets of side drums 1 have the same structure and are symmetrically arranged, and now take one side drum 1 as an example to describe its structure in detail: the side drum 1 includes a shaft sleeve 11 and a tire Support mechanism 12 .
轴套11匹配地套装在中空主轴2上且轴套11可匹配地在中空主轴2上滑动。当第一定位装置7处于锁定的状态、锁紧装置9处于解除锁定的状态下时,伺服电机驱动丝杠3旋转,再通过丝母4、连接键5和第一定位装置7可将驱动力传递给轴套11,并带动轴套11和锁紧装置9沿着中空主轴2滑动。The shaft sleeve 11 is fitted on the hollow main shaft 2 and the shaft sleeve 11 can be slidably matched on the hollow main shaft 2 . When the first positioning device 7 is in the locked state and the locking device 9 is in the unlocked state, the servo motor drives the lead screw 3 to rotate, and then the driving force can be transferred through the screw nut 4, the connection key 5 and the first positioning device 7. It is transmitted to the shaft sleeve 11 and drives the shaft sleeve 11 and the locking device 9 to slide along the hollow main shaft 2 .
轮胎支撑机构12包括第一环形外壳121、第一环形活塞122、连杆123和锁块124。其中,第一环形外壳121整体呈环状并固接在轴套11靠近未硫化轮胎10的一端,第一环形外壳121和轴套11可以一体制成或是焊接在一起;第一环形外壳121的内部形成有内腔,在该内腔中滑动安装有第一环形活塞122,且第一环形活塞122将该内腔分隔为第一左气腔和第一右气腔,第一左气腔和第一右气腔均与一第一气泵连接,通过第一气泵向第一左气腔和第一右气腔充放气可驱使第一环形活塞122左右移动;第一环形外壳121的外壁上还开有导向环槽,导向环槽在第一环形活塞122的阻隔作用下不与第一左气腔和第一右气腔连通,在导向环槽内周向分布有多个锁块124,每一锁块124还分别通过一连杆123与第一环形活塞122铰接。通过第一气泵可驱动第一环形活塞122在第一环形外壳121内滑动,进而带动各个连杆123移动,之后由各个连杆123再驱使各个锁块124沿着导向环槽的径向进行涨缩运动,当各个锁块124向外涨开时,可以实现未硫化轮胎10的锁定,以便于对未硫化轮胎10实施后续的工序,当各个锁块124向内收缩时,可以解除未硫化轮胎10的锁定,以便于取下未硫化轮胎10。The tire support mechanism 12 includes a first annular casing 121 , a first annular piston 122 , a connecting rod 123 and a lock block 124 . The first annular casing 121 is annular as a whole and is fixed to the end of the shaft sleeve 11 close to the unvulcanized tire 10. The first annular casing 121 and the shaft sleeve 11 can be made in one piece or welded together; the first annular casing 121 An inner cavity is formed inside the inner cavity, and a first annular piston 122 is slidably installed in the inner cavity, and the first annular piston 122 divides the inner cavity into a first left air cavity and a first right air cavity, and the first left air cavity is and the first right air cavity are connected with a first air pump, and the first annular piston 122 can be driven to move left and right by inflating and deflating the first left air cavity and the first right air cavity through the first air pump; the outer wall of the first annular housing 121 There is also a guide ring groove on the guide ring groove, which is not communicated with the first left air chamber and the first right air chamber under the blocking action of the first annular piston 122, and a plurality of lock blocks 124 are circumferentially distributed in the guide ring groove. , each lock block 124 is also hinged with the first annular piston 122 through a connecting rod 123 respectively. The first annular piston 122 can be driven to slide in the first annular housing 121 by the first air pump, thereby driving each connecting rod 123 to move, and then each connecting rod 123 drives each locking block 124 to expand along the radial direction of the guide ring groove When each lock block 124 expands outward, the locking of the unvulcanized tire 10 can be realized, so as to facilitate the subsequent process of the unvulcanized tire 10. When each lock block 124 is retracted inward, the unvulcanized tire can be released. 10 to facilitate the removal of the unvulcanized tire 10.
如图1和图2所示,在本实施例中,两套连接键5结构一致且对称设置,现以一套连接键5为例对其结构进行详细描述:一套连接键5包括两个导向杆,两个导向杆上下对称设置,且两个导向杆的第一端分别固接于丝母4上、第二端分别穿过中空主轴2和轴套11上开有的导向槽21并向外伸出,其中导向杆和导向槽21的宽度一致,在丝母4的带动下两个导向杆均可沿着导向槽21左右移动(即轴向移动),两个导向杆的第二端还均与第一定位装置7和反包杆组6连接,进而可带动第一定位装置7和反包杆组6进行左右移动。As shown in Figure 1 and Figure 2, in this embodiment, the two sets of connection keys 5 have the same structure and are symmetrically arranged, and now take a set of connection keys 5 as an example to describe the structure in detail: Guide rods, the two guide rods are arranged symmetrically up and down, and the first ends of the two guide rods are respectively fixed on the nut 4, and the second ends pass through the guide grooves 21 opened on the hollow spindle 2 and the shaft sleeve 11 respectively and Extending outward, the width of the guide rod and the guide groove 21 are the same. Under the driving of the nut 4, the two guide rods can move left and right along the guide groove 21 (ie, move axially), and the second guide rod of the two guide rods The ends are also connected with the first positioning device 7 and the turn-up rod group 6, so that the first positioning device 7 and the turn-up rod group 6 can be driven to move left and right.
如图1和图2所示,在本实施例中,两套反包杆组6结构一致且对称设置,现以一套反包杆组6为例对其结构进行详细描述:反包杆组6包括反包杆基座61、围绕中空主轴2周向均布设置的多个反包杆62和反包滚轮63,反包杆基座61匹配地滑动套装在轴套11上,反包杆基座61还与连接键5固接,每一反包杆62的一端与反包杆基座61铰接、另一端安装有一反包滚轮63。反包杆组6主要用于实现反包作业,当第一定位装置7处于解除锁定的状态、锁紧装置9处于锁定的状态下时,在连接键5带动下,反包杆组6中的各个反包杆62围绕反包杆基座61上的铰接点摆动,并使各个反包杆62上的反包滚轮63可沿着未硫化轮胎10的胎侧进行辊压作业。As shown in Figures 1 and 2, in this embodiment, the two sets of turn-up rod groups 6 have the same structure and are symmetrically arranged, and now take a set of turn-up rod groups 6 as an example to describe their structures in detail: 6. It includes a turn-up rod base 61, a plurality of turn-up rods 62 and turn-up rollers 63 that are evenly distributed in the circumferential direction of the hollow main shaft 2, the turn-up rod base 61 is slidably sleeved on the shaft sleeve 11, and the turn-up rod base 61 is also fixedly connected with the connecting key 5, one end of each turn-up rod 62 is hinged with the turn-up rod base 61, and the other end is mounted with a turn-up roller 63. The turn-up lever group 6 is mainly used to realize the turn-up operation. When the first positioning device 7 is in the unlocked state and the locking device 9 is in the locked state, driven by the connecting key 5, the turn-up lever group 6 Each turn-up bar 62 swings around the hinge point on the turn-up bar base 61 , and enables the turn-up rollers 63 on each turn-up bar 62 to perform a rolling operation along the sidewall of the unvulcanized tire 10 .
如图1至图3所示,在本实施例中,两套第一定位装置7结构一致且对称设置,现以一套第一定位装置7为例对其结构进行详细描述:第一定位装置7包括第三环形外壳71、第三环形活塞72和第三钢球73。As shown in FIG. 1 to FIG. 3 , in this embodiment, the two sets of first positioning devices 7 have the same structure and are symmetrically arranged. Now, a set of first positioning devices 7 is used as an example to describe the structure in detail: the first positioning device 7 includes a third annular casing 71 , a third annular piston 72 and a third steel ball 73 .
第三环形外壳71匹配地套装在侧鼓1的轴套11上,第三环形外壳71的外部还与连接键5固接,在连接键5的带动下第三环形外壳71可在轴套11上滑动;第三环形外壳71的内部形成有内腔,在该内腔中滑动安装有第三环形活塞72,且第三环形活塞72将该内腔分隔为第三左气腔和第三右气腔,第三左气腔和第三右气腔均与一第三气泵连接,通过第三气泵向第三左气腔和第三右气腔充放气可驱使第三环形活塞72左右移动;第三环形活塞72的下部形成有锥面并定义为第三环形活塞72锥面;第三环形外壳71的内壁上还周向均布开有多个圆孔,每个圆孔的直径均大于其自身的高度,每个圆孔内均置放有一第三钢球73,第三钢球73的直径与与圆孔的直径相同,第三钢球73可在圆孔内活动,且置入在圆孔内的第三钢球73的上部与第三环形活塞72锥面接触,相应地,在每个轴套11上分别周向均布开有多个锥形槽111,锥形槽111的数量与第三钢球73的数量一致且两者一一对应地相配合使用。The third annular casing 71 is fitted on the shaft sleeve 11 of the side drum 1 , and the outside of the third annular casing 71 is also fixedly connected with the connecting key 5 . The third annular casing 71 can be driven by the connecting key 5 on the sleeve 11 Sliding upward; an inner cavity is formed inside the third annular housing 71, in which a third annular piston 72 is slidably installed, and the third annular piston 72 divides the inner cavity into a third left air cavity and a third right air cavity The air cavity, the third left air cavity and the third right air cavity are all connected with a third air pump, and the third annular piston 72 can be driven to move left and right by inflating and deflating the third left air cavity and the third right air cavity through the third air pump. The lower part of the third annular piston 72 is formed with a conical surface and is defined as the conical surface of the third annular piston 72; the inner wall of the third annular casing 71 also has a plurality of circular holes evenly distributed in the circumferential direction, and the diameter of each circular hole is larger than its The height of itself, a third steel ball 73 is placed in each circular hole. The diameter of the third steel ball 73 is the same as the diameter of the circular hole. The third steel ball 73 can move in the circular hole and is placed in the hole. The upper part of the third steel ball 73 in the circular hole is in contact with the conical surface of the third annular piston 72. Correspondingly, a plurality of conical grooves 111 are evenly distributed in the circumferential direction on each shaft sleeve 11. The number of conical grooves 111 is the same as The number of the third steel balls 73 is the same, and the two are used in a one-to-one correspondence.
第三环形外壳71的移动是由伺服电机驱动丝杠3来实现的,第三环形外壳71的位置可由伺服系统精确给出。如图3所示,当第三环形外壳71上的圆孔对准轴套11上的锥形槽111时,第三气泵向第三右气腔充气,第三环形活塞72向左移动,第三环形活塞72锥面将第三钢球73压入轴套11上的锥形槽111内,此时,第三环形外壳71将被锁定在轴套11上,由于连接键5和反包杆组6均与第三环形外壳71固接,故连接键5和反包杆组6也被锁定在轴套11上。得益于第三环形活塞72锥面合适的小角度,使得机构有一定的自锁性能,向第三右气腔提供较小的充气压力即可对第三环形外壳71提供稳固的定位;而且第一定位装置7的定位拥有自对中效果,可弥补伺服系统反复行走过程中的累计误差,能够始终将第三环形外壳71定位在相应轴套11的相同位置上,以保证反包杆组6在相应的轴套11上始终拥有相同的初始位置。当第三气泵向第三左气腔充气后,第三环形活塞72向右移动,此时第一定位装置7进入非定位状态(即解除锁定状态),由于轴套11和第三环形活塞72间刚好有容纳第三钢球73的空间(该空间与第三左气腔和第三右气腔均不连通),故当第三环形外壳71向两侧任一方向移动时,第三钢球73都会沿着锥形槽111的倾斜壁面自然推升, 进入容纳第三钢球73的空间内,进而第三环形外壳71可沿轴向自由无阻碍移动,使得反包杆组6能够相对于轴套11移动,为反包杆组6进行反包作业提供条件。The movement of the third annular casing 71 is realized by the servo motor driving the lead screw 3, and the position of the third annular casing 71 can be accurately given by the servo system. As shown in FIG. 3 , when the circular hole on the third annular housing 71 is aligned with the conical groove 111 on the shaft sleeve 11, the third air pump inflates the third right air chamber, the third annular piston 72 moves to the left, and the third air pump moves to the left. The conical surface of the three annular pistons 72 presses the third steel ball 73 into the conical groove 111 on the shaft sleeve 11. At this time, the third annular casing 71 will be locked on the shaft sleeve 11. The group 6 is fixedly connected to the third annular housing 71 , so the connecting key 5 and the turn-up rod group 6 are also locked on the shaft sleeve 11 . Thanks to the appropriate small angle of the conical surface of the third annular piston 72, the mechanism has a certain self-locking performance, and a small inflation pressure to the third right air chamber can provide stable positioning of the third annular housing 71; and The positioning of the first positioning device 7 has a self-centering effect, which can compensate for the accumulated error in the repeated walking process of the servo system, and can always position the third annular casing 71 at the same position of the corresponding shaft sleeve 11 to ensure the turn-up rod assembly. 6 Always have the same initial position on the corresponding bushing 11 . When the third air pump inflates the third left air cavity, the third annular piston 72 moves to the right, and the first positioning device 7 enters the non-positioning state (ie, the unlocking state), because the shaft sleeve 11 and the third annular piston 72 There is just a space for accommodating the third steel ball 73 (this space is not connected with the third left air cavity and the third right air cavity), so when the third annular shell 71 moves to either direction on both sides, the third steel ball The balls 73 will naturally push up along the inclined wall of the conical groove 111 and enter the space for accommodating the third steel balls 73 , and then the third annular casing 71 can move freely and unhindered in the axial direction, so that the turn-up rod group 6 can be relative to each other. Moving on the shaft sleeve 11 provides conditions for the turn-up operation of the turn-up rod group 6 .
进一步地,第三环形外壳71外壁上还分别周向均布设有多个支撑槽74,支撑槽74的数量与反包杆组6中的反包杆62的数量一致,各个支撑槽74与各个反包杆62一一对应地相配合使用,各个支撑槽74用以收纳和支撑处于收缩状态下的反包杆组6中的各个反包杆62。Further, a plurality of support grooves 74 are evenly distributed on the outer wall of the third annular housing 71 in the circumferential direction. The rods 62 are used in a one-to-one correspondence, and each support slot 74 is used for receiving and supporting each turn-up rod 62 in the turn-up rod group 6 in a retracted state.
进一步地,为保证第三环形活塞72能够顺利装入第三环形外壳71,可对第三环形外壳71进行合理分割,待第三环形活塞72装入后再进行密封装配。Further, in order to ensure that the third annular piston 72 can be smoothly installed into the third annular housing 71, the third annular housing 71 can be divided reasonably, and the sealing assembly can be performed after the third annular piston 72 is installed.
如图1、图2和图4所示,在本实施例中,两套锁紧装置9结构一致且对称设置,现以一套锁紧装置9为例对其结构进行详细描述:锁紧装置9包括第二环形外壳91、第二环形活塞92、轴瓦93、楔套、第二钢球97和弹性胶环98。As shown in Figure 1, Figure 2 and Figure 4, in this embodiment, the two sets of locking devices 9 have the same structure and are symmetrically arranged, and now take a set of locking devices 9 as an example to describe the structure in detail: 9 includes a second annular casing 91 , a second annular piston 92 , a bearing bush 93 , a wedge sleeve, a second steel ball 97 and an elastic rubber ring 98 .
第二环形外壳91匹配地套装在中空主轴2上,第二环形外壳91的外部还与侧鼓1的轴套11固接且第二环形外壳91位于轴套11远离轮胎支撑机构12的一端,第二环形外壳91可以随着轴套11一起在中空主轴2上滑动;第二环形外壳91的内部形成有内腔,在该内腔中滑动安装有第二环形活塞92,且第二环形活塞92将该内腔分隔为第二左气腔和第二右气腔,第二左气腔和第二右气腔均与一第二气泵连接,通过第二气泵向第二左气腔和第二右气腔充放气可驱使第二环形活塞92左右移动;第二环形活塞92的内壁上形成有锥面并定义为第二环形活塞锥面;第二环形外壳91的内壁上还开有一环形开口,环形开口在第二环形活塞92的阻隔下与第二左气腔和第二右气腔均不连通,在环形开口内还放置有第二钢球97、楔套和轴瓦93;轴瓦93为多个且周向均布在中空主轴2的外壁上,各个轴瓦93之间还分别存在一定的间隙,以便于各个轴瓦93在被压紧时能够有容纳轴瓦93变形的空间,在每个轴瓦93的外壁上对称形成有两个锥面并定义为轴瓦93锥面且位于同一轴瓦93上的两个轴瓦93锥面形成在该轴瓦93的外壁两侧,每个轴瓦93的外壁中部还分别向外突出形成有一翼板94;楔套为两个且均为环体结构,每个楔套的内壁上还分别形成有一锥面并定义为楔套内锥面,两个楔套分别利用各自的楔套内锥面对称压在每个轴瓦93外壁上的两个轴瓦93锥面上,两个楔套分别定义为左楔套95和右楔套96,如图4所示,在第二右气腔和环形开口之间还设有隔板,右楔套96定位装配在隔板的内壁和环形开口的一个侧壁之间构成的夹角处,左楔 套95远离轴瓦93的一侧形成有一锥面并定义为楔套侧锥面,楔套侧锥面和环形开口的另一个侧壁构成了一个环形槽99,其中环形开口的另一个侧壁为锥面并使得环形槽99的截面呈梯形状;第二钢球97为多个且周向均布在环形槽99和第二环形活塞锥面之间;弹性胶环98为两个且分置在各个轴瓦93的翼板94内壁上,而且两个弹性胶环98呈向外侧涨开的状态,在解除对中空主轴2的抱紧时,可以将各个轴瓦93向外涨开而松开中空主轴2。The second annular casing 91 is fitted on the hollow main shaft 2, and the outside of the second annular casing 91 is also fixedly connected to the shaft sleeve 11 of the side drum 1, and the second annular casing 91 is located at the end of the shaft sleeve 11 away from the tire support mechanism 12, The second annular casing 91 can slide on the hollow main shaft 2 along with the shaft sleeve 11; an inner cavity is formed inside the second annular casing 91, and the second annular piston 92 is slidably installed in the inner cavity, and the second annular piston 92 The inner cavity is divided into a second left air cavity and a second right air cavity, and both the second left air cavity and the second right air cavity are connected with a second air pump, and the second left air cavity and the second air cavity are connected to the second air cavity through the second air pump. Inflating and deflating the two right air chambers can drive the second annular piston 92 to move left and right; a conical surface is formed on the inner wall of the second annular piston 92 and is defined as the second annular piston conical surface; the inner wall of the second annular housing 91 also has a An annular opening, the annular opening is not communicated with the second left air chamber and the second right air chamber under the barrier of the second annular piston 92, and a second steel ball 97, a wedge sleeve and a bearing bush 93 are also placed in the annular opening; There are a plurality of 93 and are evenly distributed on the outer wall of the hollow main shaft 2 in the circumferential direction, and there is a certain gap between each bearing bush 93, so that each bearing bush 93 can have a space for accommodating the deformation of the bearing bush 93 when it is pressed. The outer wall of 93 is symmetrically formed with two conical surfaces and is defined as the conical surface of the bearing bush 93 and the two conical surfaces of the bearing bush 93 located on the same bearing bush 93 are formed on both sides of the outer wall of the bearing bush 93, and the middle part of the outer wall of each bearing bush 93 is also respectively A wing plate 94 is formed to protrude outward; the wedge sleeves are two and both are annular structures, and a cone surface is formed on the inner wall of each wedge sleeve and is defined as the inner cone surface of the wedge sleeve. The two wedge sleeves use their respective The inner conical surface of the wedge sleeve is symmetrically pressed on the conical surfaces of the two bearing bushes 93 on the outer wall of each bearing bush 93, and the two wedge sleeves are respectively defined as the left wedge sleeve 95 and the right wedge sleeve 96, as shown in Figure 4, in the first A partition plate is also provided between the two right air chambers and the annular opening. The right wedge sleeve 96 is positioned and assembled at the angle formed between the inner wall of the partition plate and one side wall of the annular opening. A tapered surface is formed on the side and is defined as the tapered surface of the wedge sleeve side, the tapered surface of the wedge sleeve side and the other side wall of the annular opening form an annular groove 99, wherein the other side wall of the annular opening is a tapered surface and makes the annular groove 99 The second steel balls 97 are multiple and are evenly distributed between the annular groove 99 and the second annular piston conical surface in the circumferential direction; the elastic rubber rings 98 are two and are respectively arranged on the inner wall of the wing plate 94 of each bearing bush 93 , and the two elastic rubber rings 98 are in a state of expanding outward. When the clamping of the hollow main shaft 2 is released, each bearing bush 93 can be opened outward to release the hollow main shaft 2 .
如图4所示,锁紧装置9的工作原理如下:当第二气泵向第二左气腔充气时,第二环形活塞92向右移动,第二环形活塞锥面挤压第二钢球97向内侧移动,推动左楔套95向右移动,使得各个轴瓦93在左楔套95和右楔套96的共同挤压下将中空主轴2抱紧,通过锁紧装置9的锁定来实现侧鼓1和中空主轴2的相对固定。当第二气泵向第二右气腔充气时,第二环形活塞92向左移动,此时解除对第二钢球97的挤压,进而使得各个轴瓦93在弹性胶环98的作用下涨开而松开中空主轴2,以解除锁紧装置9的锁定。同时,弹性胶环98可以在自然情况下,保证各个轴瓦93始终处于涨开状态,使得在整体拆装锁紧装置9时更加方便。根据斜面对力的放大作用,第二环形活塞92给予的驱动力传递至轴瓦93时,共经过3级放大,使得轴瓦93能够对中空主轴2产生百倍活塞压力的正压力,按静摩擦原理,使得锁紧装置9能够稳固地抱紧在中空主轴2上。As shown in FIG. 4 , the working principle of the locking device 9 is as follows: when the second air pump inflates the second left air chamber, the second annular piston 92 moves to the right, and the second annular piston conical surface squeezes the second steel ball 97 Move inward, push the left wedge sleeve 95 to move to the right, so that each bearing bush 93 holds the hollow main shaft 2 tightly under the co-extrusion of the left wedge sleeve 95 and the right wedge sleeve 96, and the side drum is locked by the locking device 9. 1 and the relative fixation of the hollow spindle 2. When the second air pump inflates the second right air chamber, the second annular piston 92 moves to the left, and at this time, the pressing of the second steel ball 97 is released, thereby causing each bearing bush 93 to expand under the action of the elastic rubber ring 98 And release the hollow spindle 2 to release the locking of the locking device 9 . At the same time, the elastic rubber ring 98 can ensure that each bearing bush 93 is always in an open state under natural conditions, which makes it more convenient to disassemble and assemble the locking device 9 as a whole. According to the amplifying effect of the slope on the force, when the driving force given by the second annular piston 92 is transmitted to the bearing bush 93, a total of 3 stages of amplification are carried out, so that the bearing bush 93 can generate a positive pressure of a hundred times the piston pressure on the hollow main shaft 2. According to the principle of static friction, so that The locking device 9 can be firmly held on the hollow spindle 2 .
进一步地,为保证第二环形活塞92能够顺利装入第二环形外壳91,可对第二环形外壳91进行合理分割,待第二环形活塞92装入后再进行密封装配。Further, in order to ensure that the second annular piston 92 can be installed into the second annular housing 91 smoothly, the second annular housing 91 can be divided reasonably, and the sealing assembly can be performed after the second annular piston 92 is installed.
本实施例的工作原理如下:工作时,先将未硫化轮胎10安装在两套侧鼓1之间并利用两个轮胎支撑机构12锁定,调整第一定位装置7处于锁定状态(即可使相配合使用的丝母4、连接键5、第一定位装置7、侧鼓1、锁紧装置9和反包杆组6相对固定),并使锁紧装置9处于解除锁定状态(即可使相配合使用的侧鼓1和中空主轴2之间解除锁定),伺服电机驱动丝杠3旋转,进而驱使两个丝母4进行分合移动(即使两个丝母4同步相向移动或相背移动),由于第一定位装置7处于锁定状态,两套连接键5会沿着各自的导向槽21同步带动两套侧鼓1和两套反包杆组6随着两个丝母4一起移动,以调整两个轮胎支撑机构12之间的距离,完成对未硫化轮胎10的平宽调整;之后调整第一定位装置7处于解除锁定状态,并使锁紧装置9处于锁定状态,伺服电机驱动丝杠3旋转,进而驱使两个丝母4进行分合移动,由于第一定位装置7处于解除锁定状态,两套连接键5会沿着 各自的导向槽21同步带动两套反包杆组6随着两个丝母4一起移动,两套反包杆组6中的各个反包杆62会沿着相应的反包杆基座61上的回转点摆转,并使反包滚轮63在未硫化轮胎10的两侧辊压,完成对未硫化轮胎10的反包作业。The working principle of this embodiment is as follows: when working, first install the unvulcanized tire 10 between the two sets of side drums 1 and lock it with the two tire support mechanisms 12, and adjust the first positioning device 7 to be in a locked state (that is, to make the phase The nut 4, the connecting key 5, the first positioning device 7, the side drum 1, the locking device 9 and the turn-up lever group 6 are relatively fixed), and the locking device 9 is in the unlocked state (that is, the phase Unlock between the side drum 1 and the hollow spindle 2 used together), the servo motor drives the lead screw 3 to rotate, and then drives the two lead nuts 4 to move on and off (even if the two lead nuts 4 move synchronously toward each other or move oppositely) , since the first positioning device 7 is in the locked state, the two sets of connecting keys 5 will synchronously drive the two sets of side drums 1 and the two sets of turn-up rod groups 6 along the respective guide grooves 21 to move together with the two nut 4 to Adjust the distance between the two tire support mechanisms 12 to complete the flat-width adjustment of the unvulcanized tire 10; then adjust the first positioning device 7 to be in an unlocked state, and make the locking device 9 in a locked state, and the servo motor drives the lead screw 3 rotate, and then drive the two nut 4 to move on and off. Since the first positioning device 7 is in the unlocked state, the two sets of connection keys 5 will synchronously drive the two sets of turn-up rod groups 6 along the respective guide grooves 21. The two nut 4 move together, and each turn-up bar 62 in the two sets of turn-up bar sets 6 will swing along the turning point on the corresponding turn-up bar base 61, and make the turn-up roller 63 on the unvulcanized tire. Both sides of the tire 10 are rolled to complete the turn-up operation of the unvulcanized tire 10 .
实施例2Example 2
本实施例与实施例1的不同之处在于:锁紧装置9的安装位置不同以及定位装置的结构及原理不同。The difference between this embodiment and Embodiment 1 is that the installation position of the locking device 9 is different and the structure and principle of the positioning device are different.
实施例1中的两套锁紧装置9对称固接在两个轴套11远离轮胎支撑机构12的端部,而在本实施例中,每一锁紧装置9分别固接在相应的轴套11和轮胎支撑机构12之间,这样的设计有助于为第二定位装置提供足够的安装空间且不会与第二定位装置产生干涉。The two sets of locking devices 9 in Embodiment 1 are symmetrically fixed to the ends of the two shaft sleeves 11 away from the tire support mechanism 12 , while in this embodiment, each locking device 9 is fixed to the corresponding shaft sleeve respectively. 11 and the tire support mechanism 12, such a design helps to provide sufficient installation space for the second positioning device without interfering with the second positioning device.
在本实施例中,将实施例1中的两套第一定位装置7替换成了两套第二定位装置8,如图5至图7所示,两套第二定位装置8结构一致且对称设置,现以一套第二定位装置8为例对其结构进行详细描述:第二定位装置8包括第四环形外壳81、第四环形活塞82、铰接杆83和滑动插销84。In this embodiment, the two sets of first positioning devices 7 in Embodiment 1 are replaced with two sets of second positioning devices 8 , as shown in FIGS. 5 to 7 , the two sets of second positioning devices 8 have the same structure and are symmetrical The structure is described in detail by taking a set of second positioning device 8 as an example: the second positioning device 8 includes a fourth annular casing 81 , a fourth annular piston 82 , a hinge rod 83 and a sliding latch 84 .
第四环形外壳81匹配地套装在中空主轴2上,第四环形外壳81的外部还与侧鼓1的轴套11固接且第四环形外壳81位于轴套11远离轮胎支撑机构12的一端,第四环形外壳81可以随着轴套11一起在中空主轴2上滑动。The fourth annular casing 81 is fitted on the hollow main shaft 2 in a matched manner, and the outside of the fourth annular casing 81 is also fixedly connected with the shaft sleeve 11 of the side drum 1 and the fourth annular casing 81 is located at the end of the shaft sleeve 11 away from the tire support mechanism 12 , The fourth annular housing 81 can slide on the hollow main shaft 2 along with the bushing 11 .
第四环形外壳81的一端形成有内腔、另一端设有一环形板85,环形板85的侧端面上周向均布有多个径向设置的导轨,导轨的数量与滑动插销84的数量一致且两者一一对应地相匹配安装在一起,具体地,每一滑动插销84上均形成有一滑槽且每一滑动插销84利用各自的滑槽滑动安装在相应的导轨上,每一滑动插销84还分别与一插槽611相配合使用,其中插槽611的数量与滑动插销84的数量一致,多个插槽611周向均布形成在一反包杆基座61的端部内壁上。One end of the fourth annular casing 81 is formed with an inner cavity, and the other end is provided with an annular plate 85. A plurality of radially arranged guide rails are evenly distributed on the side end surface of the annular plate 85 in the circumferential direction. They are matched and installed together in a one-to-one correspondence. Specifically, each sliding pin 84 is formed with a sliding slot, and each sliding pin 84 is slidably installed on the corresponding guide rail by using the respective sliding slot, and each sliding pin 84 is also They are respectively used in conjunction with a slot 611 , wherein the number of the slots 611 is the same as the number of the sliding pins 84 , and a plurality of slots 611 are formed on the inner wall of the end of the turn-up rod base 61 evenly distributed in the circumferential direction.
第四环形活塞82为外壁形成有阶梯的套筒状结构,第四环形活塞82滑动安装在第四环形外壳81上,且第四环形活塞82的大径端将第四环形外壳81的内腔分隔为第四左气腔和第四右气腔,第四左气腔和第四右气腔均与一第四气泵连接,通过第四气泵向第四左气腔和第四右气腔充放气可驱使第四环形活塞82左右移动,第四环形活塞82的小径端贯穿第四环形外壳81的内腔并向环形板85一侧伸出。The fourth annular piston 82 is a sleeve-like structure with a stepped outer wall, the fourth annular piston 82 is slidably mounted on the fourth annular housing 81 , and the large diameter end of the fourth annular piston 82 connects the inner cavity of the fourth annular housing 81 . It is divided into a fourth left air cavity and a fourth right air cavity, and the fourth left air cavity and the fourth right air cavity are connected with a fourth air pump, and the fourth left air cavity and the fourth right air cavity are filled by the fourth air pump The air release can drive the fourth annular piston 82 to move left and right, and the small diameter end of the fourth annular piston 82 penetrates the inner cavity of the fourth annular housing 81 and protrudes from the annular plate 85 side.
每一滑动插销84还分别通过一铰接杆83与第四环形活塞82的小径端铰接,即每一铰接杆83一端与一滑动插销84铰接、另一端与第四环形活塞82的小径端铰接。Each sliding plug 84 is also hinged with the small diameter end of the fourth annular piston 82 through a hinge rod 83 respectively, that is, one end of each hinge rod 83 is hinged with a sliding plug 84 and the other end is hinged with the small diameter end of the fourth annular piston 82 .
如图7所示,当第四气泵向第四右气腔充气时,可推动第四环形活塞82向左移动,进而通过多个铰接杆83驱使各个滑动插销84沿着各自相应的导轨向外涨开移动,并使得各个滑动插销84插入至各自相应的插槽611内,可实现反包杆基座61与第二定位装置8之间的锁定,进而实现反包杆组6和轴套11之间的锁定;而且第二定位装置8的定位拥有自对中效果,可以保证反包杆组6在相应的轴套11上始终拥有相同的初始位置。当第四气泵向第四左气腔充气时,可推动第四环形活塞82向右移动,进而通过多个铰接杆83驱使各个滑动插销84沿着各自相应的导轨向内收缩移动,并使得各个滑动插销84从各自相应的插槽611内拔出,可解除反包杆基座61与第二定位装置8之间的锁定,进而解除反包杆组6和轴套11之间的锁定;使得反包杆组6能够相对于轴套11移动,为反包杆组6进行反包作业提供条件。As shown in FIG. 7 , when the fourth air pump inflates the fourth right air chamber, the fourth annular piston 82 can be pushed to move to the left, and then the plurality of hinge rods 83 can drive each sliding latch 84 outward along the corresponding guide rail. Expanding and moving, and inserting each sliding pin 84 into the corresponding slot 611, can realize the locking between the turn-up rod base 61 and the second positioning device 8, and then realize the turn-up rod group 6 and the shaft sleeve 11. And the positioning of the second positioning device 8 has a self-centering effect, which can ensure that the turn-up lever group 6 always has the same initial position on the corresponding shaft sleeve 11. When the fourth air pump inflates the fourth left air cavity, the fourth annular piston 82 can be pushed to move to the right, and then the sliding pins 84 are driven to move inwardly along the corresponding guide rails through the plurality of hinge rods 83, and make each The sliding pins 84 are pulled out from the corresponding slots 611 to release the lock between the turn-up lever base 61 and the second positioning device 8, and then release the lock between the turn-up lever group 6 and the shaft sleeve 11; The turn-up lever group 6 can move relative to the shaft sleeve 11 , which provides conditions for the turn-up lever group 6 to perform the turn-up operation.
本实施例的工作原理如下:工作时,先将未硫化轮胎10安装在两套侧鼓1之间并利用两个轮胎支撑机构12锁定,调整第二定位装置8处于锁定状态(即可使相配合使用的丝母4、连接键5、第二定位装置8、侧鼓1、锁紧装置9和反包杆组6相对固定),并使锁紧装置9处于解除锁定状态(即可使相配合使用的侧鼓1和中空主轴2之间解除锁定),伺服电机驱动丝杠3旋转,进而驱使两个丝母4进行分合移动(即使两个丝母4同步相向移动或相背移动),由于第二定位装置8处于锁定状态,两套连接键5会沿着各自的导向槽21同步带动两套侧鼓1和两套反包杆组6随着两个丝母4一起移动,以调整两个轮胎支撑机构12之间的距离,完成对未硫化轮胎10的平宽调整;之后调整第二定位装置8处于解除锁定状态,并使锁紧装置9处于锁定状态,伺服电机驱动丝杠3旋转,进而驱使两个丝母4进行分合移动,由于第二定位装置8处于解除锁定状态,两套连接键5会沿着各自的导向槽21同步带动两套反包杆组6随着两个丝母4一起移动,两套反包杆组6中的各个反包杆62会沿着相应的反包杆基座61上的回转点摆转,并使反包滚轮63在未硫化轮胎10的两侧辊压,完成对未硫化轮胎10的反包作业。The working principle of this embodiment is as follows: when working, first install the unvulcanized tire 10 between the two sets of side drums 1 and lock it with the two tire support mechanisms 12, and adjust the second positioning device 8 to be in a locked state (that is, to make the phase The nut 4, the connecting key 5, the second positioning device 8, the side drum 1, the locking device 9 and the turn-up rod group 6 are relatively fixed), and the locking device 9 is in the unlocked state (that is, the phase Unlock between the side drum 1 and the hollow spindle 2 used together), the servo motor drives the lead screw 3 to rotate, and then drives the two lead nuts 4 to move on and off (even if the two lead nuts 4 move synchronously toward each other or move oppositely) , because the second positioning device 8 is in the locked state, the two sets of connecting keys 5 will synchronously drive the two sets of side drums 1 and the two sets of turn-up rod groups 6 along the respective guide grooves 21 to move together with the two nut 4 to Adjust the distance between the two tire support mechanisms 12 to complete the flat-width adjustment of the unvulcanized tire 10; then adjust the second positioning device 8 to be in an unlocked state, and make the locking device 9 in a locked state, and the servo motor drives the lead screw 3 rotate, and then drive the two nut 4 to move on and off. Since the second positioning device 8 is in the unlocked state, the two sets of connection keys 5 will synchronously drive the two sets of turn-up rod groups 6 along the respective guide grooves 21. The two nut 4 move together, and each turn-up bar 62 in the two sets of turn-up bar sets 6 will swing along the turning point on the corresponding turn-up bar base 61, and make the turn-up roller 63 on the unvulcanized tire. Both sides of the tire 10 are rolled to complete the turn-up operation of the unvulcanized tire 10 .
综上所述,本发明的内容并不局限在上述的实施例中,本领域的技术人员可以在本发明的技术指导思想之内提出其他的实施例,但这些实施例都包括在本发明的范围之内。To sum up, the content of the present invention is not limited to the above-mentioned embodiments, and those skilled in the art can propose other embodiments within the technical guidance of the present invention, but these embodiments are all included in the present invention. within the range.

Claims (8)

  1. 一种单丝杠伺服反包机械成型鼓,包括侧鼓、中空主轴、丝杠、伺服电机、丝母、反包杆组、连接键和锁紧装置,所述侧鼓为两套且对称滑动套装在所述中空主轴上并用于锁定未硫化轮胎,所述丝杠同轴贯穿在所述中空主轴的内部并由所述伺服电机驱动进行旋转,所述丝母为两个且旋向相反地对称传动连接在所述丝杠的两侧,所述反包杆组为两套且一一对应地对称套装在两套所述侧鼓上并用于实现对所述未硫化轮胎的反包作业,所述连接键为两套并用于实现两个所述丝母和两套所述反包杆组的一一对应连接,所述锁紧装置为两套且一一对应地对称安装在两套所述侧鼓上并用于实现两套所述侧鼓和所述中空主轴之间的锁定;其特征在于,A single-screw servo turn-up mechanical forming drum, comprising a side drum, a hollow spindle, a lead screw, a servo motor, a screw nut, a turn-up rod group, a connection key and a locking device, the side drums are two sets and slide symmetrically It is sleeved on the hollow main shaft and used to lock the unvulcanized tire. The screw coaxially penetrates the hollow main shaft and is driven by the servo motor to rotate. There are two screw nuts with opposite directions of rotation. Symmetrical transmission is connected on both sides of the lead screw, the set of turn-up rods is two sets and is symmetrically sleeved on the two sets of the side drums in one-to-one correspondence and is used to realize the turn-up operation of the unvulcanized tire, There are two sets of the connecting keys and are used to realize the one-to-one connection between the two threaded nuts and the two sets of the turn-up rod groups, and the locking devices are two sets and are symmetrically installed in the two sets of the two sets. on the side drum and used to realize the locking between the two sets of the side drum and the hollow main shaft; it is characterized in that,
    每一所述锁紧装置分别包括第二环形外壳、第二环形活塞、第二钢球、楔套和轴瓦;Each of the locking devices respectively comprises a second annular casing, a second annular piston, a second steel ball, a wedge sleeve and a bearing bush;
    在同一所述锁紧装置中,所述第二环形外壳匹配地滑动套装在所述中空主轴上并与一所述侧鼓的轴套固接,且所述第二环形外壳的内壁上还开有一环形开口;In the same locking device, the second annular casing is slidably sleeved on the hollow main shaft and is fixedly connected with a shaft sleeve of the side drum, and the inner wall of the second annular casing is also open has an annular opening;
    在同一所述锁紧装置中,所述第二环形活塞滑动安装在所述第二环形外壳的内部并将所述第二环形外壳的内腔分隔为第二左气腔和第二右气腔,所述第二左气腔和所述第二右气腔均与一第二气泵连接,所述第二环形活塞的内壁上还形成有第二环形活塞锥面;In the same locking device, the second annular piston is slidably mounted inside the second annular housing and divides the inner cavity of the second annular housing into a second left air cavity and a second right air cavity , the second left air cavity and the second right air cavity are both connected with a second air pump, and a second annular piston cone surface is also formed on the inner wall of the second annular piston;
    在同一所述锁紧装置中,所述轴瓦为多个且周向均布在所述中空主轴的外壁上,所述楔套为两个,且两个所述楔套和多个所述轴瓦还置入在所述第二环形外壳的环形开口内,两个所述楔套分别利用各自内壁上的楔套内锥面对称压在各个所述轴瓦外壁两侧的轴瓦锥面上,一所述楔套的一侧面上还形成有楔套侧锥面,且所述楔套侧锥面和所述环形开口的侧壁之间还形成有一环形槽;In the same locking device, there are a plurality of the bearing bushes and are evenly distributed on the outer wall of the hollow main shaft in the circumferential direction, the number of the wedge bushes is two, and the two wedge bushes and the plurality of the bearing bushes are also arranged is inserted into the annular opening of the second annular casing, and the two wedge sleeves are respectively pressed on the conical surfaces of the bearing bushes on both sides of the outer wall of each of the bearing bushes by using the inner conical surfaces of the wedge sleeves on their respective inner walls. A wedge sleeve side tapered surface is also formed on one side of the wedge sleeve, and an annular groove is also formed between the wedge sleeve side tapered surface and the side wall of the annular opening;
    在同一所述锁紧装置中,所述第二钢球为多个且周向均布在所述环形槽和所述第二环形活塞锥面之间;In the same locking device, a plurality of the second steel balls are uniformly distributed between the annular groove and the second annular piston conical surface in the circumferential direction;
    在同一所述锁紧装置中,通过所述第二气泵驱动所述第二环形活塞在所述第二环形外壳内滑动;利用所述第二环形活塞锥面挤压各个所述第二钢球移动,并推动两个所述楔套共同挤压各个所述轴瓦,以将所述中空主轴抱紧;或者解除对各个所述第二钢球的挤压,进而解除两个所述楔套对所述轴瓦的挤压,以将所述中空主轴松开。In the same locking device, the second annular piston is driven by the second air pump to slide in the second annular housing; each of the second steel balls is squeezed by the conical surface of the second annular piston move, and push the two wedge sleeves to jointly squeeze each of the bearing bushes to hold the hollow main shaft tightly; or release the extrusion of each of the second steel balls, thereby releasing the two wedge sleeve pairs Extrusion of the bearing shell to release the hollow main shaft.
  2. 根据权利要求1所述的单丝杠伺服反包机械成型鼓,其特征在于,每一所述锁紧装置还分别包括两个弹性胶环,在同一所述锁紧装置中,每一所述轴瓦的外侧分别设有一翼板,两个所述弹性 胶环均呈向外侧涨开的状态并分置在各个所述轴瓦的翼板内侧,以在解除对所述中空主轴的抱紧时驱使各个所述轴瓦松开所述中空主轴。The single-screw servo turn-up mechanical forming drum according to claim 1, wherein each of the locking devices further comprises two elastic rubber rings, and in the same locking device, each of the locking devices further comprises two elastic rubber rings. The outer side of the bearing bush is respectively provided with a wing plate, and the two elastic rubber rings are in a state of expanding outward and are separated on the inner side of the wing plate of each of the bearing bushes, so as to be driven when the hollow main shaft is released. Each of the bearing pads releases the hollow main shaft.
  3. 根据权利要求1所述的单丝杠伺服反包机械成型鼓,其特征在于,还包括两套对称设置的第一定位装置,每一所述第一定位装置分别套装在一所述侧鼓上,且每一所述第一定位装置还分别通过所述连接键与一所述反包杆组连接,每一所述第一定位装置分别包括第三环形外壳、第三环形活塞和第三钢球;The single-screw servo turn-up mechanical forming drum according to claim 1, further comprising two sets of symmetrically arranged first positioning devices, each of which is respectively sleeved on one of the side drums , and each of the first positioning devices is also connected with a set of turnbuckles through the connecting key, and each of the first positioning devices respectively includes a third annular casing, a third annular piston and a third steel ball;
    在同一所述第一定位装置中,所述第三环形外壳匹配地滑动套装在一所述侧鼓的轴套上,且所述第三环形外壳的内壁上还周向均布开有多个圆孔;In the same first positioning device, the third annular casing is slidably fitted on the shaft sleeve of the side drum, and the inner wall of the third annular casing is also provided with a plurality of circular holes evenly distributed in the circumferential direction ;
    在同一所述第一定位装置中,所述第三环形活塞滑动安装在所述第三环形外壳的内部并将所述第三环形外壳的内腔分隔为第三左气腔和第三右气腔,所述第三左气腔和所述第三右气腔均与一第三气泵连接,所述第三环形活塞的内壁上还形成有第三环形活塞锥面;In the same first positioning device, the third annular piston is slidably mounted inside the third annular casing and divides the inner cavity of the third annular casing into a third left air chamber and a third right air chamber The third left air chamber and the third right air chamber are both connected with a third air pump, and the inner wall of the third annular piston is also formed with a third annular piston cone;
    在同一所述第一定位装置中,所述第三钢球为多个且一一对应地安装在多个所述圆孔内,每一所述侧鼓的轴套上还分别周向均布设有多个锥形槽,且多个所述锥形槽和多个所述第三钢球一一对应地相配合使用,多个所述第三钢球还设置在所述第三环形活塞锥面和相应的所述轴套的外壁之间或是设置在所述第三环形活塞锥面和各个所述锥形槽之间;In the same first positioning device, a plurality of the third steel balls are installed in the plurality of the circular holes in a one-to-one correspondence, and the shaft sleeve of each of the side drums is also provided with a plurality of circumferentially evenly distributed a plurality of conical grooves, and a plurality of the conical grooves and a plurality of the third steel balls are used in a one-to-one correspondence, and the plurality of the third steel balls are also arranged on the third annular piston conical surface and the third steel ball. between the outer walls of the corresponding shaft sleeves or between the third annular piston conical surface and each of the conical grooves;
    在同一所述第一定位装置中,通过所述第三气泵驱动所述第三环形活塞在所述第三环形外壳内滑动;利用所述第三环形活塞锥面将各个所述第三钢球压入至相应的所述锥形槽内,使得各个所述第三钢球被压紧在所述第三环形活塞锥面和相应的所述锥形槽之间,以将该第一定位装置锁定在相应的所述轴套上,进而实现该轴套和与其相应的所述反包杆组的锁定;或者解除对各个所述第三钢球的挤压,且当该第一定位装置在相应的所述连接键的带动下沿着相应的所述轴套滑动时,各个所述第三钢球从相应的所述锥形槽内滚动至相应的所述轴套的外壁上,使得各个所述第三钢球被压紧在所述第三环形活塞锥面和相应的所述轴套的外壁之间,以解除该第一定位装置和相应的所述轴套之间的锁定,进而解除该轴套和与其相应的所述反包杆组之间的锁定。In the same first positioning device, the third annular piston is driven by the third air pump to slide in the third annular casing; each of the third steel balls is moved by the conical surface of the third annular piston Press into the corresponding conical groove, so that each of the third steel balls is pressed between the third annular piston cone surface and the corresponding conical groove, so that the first positioning device lock on the corresponding shaft sleeve, thereby realizing the locking of the shaft sleeve and the corresponding turn-up rod group; or release the extrusion of each of the third steel balls, and when the first positioning device is in When the corresponding connecting key slides along the corresponding shaft sleeve, each of the third steel balls rolls from the corresponding conical groove to the outer wall of the corresponding shaft sleeve, so that each The third steel ball is pressed between the third annular piston cone surface and the corresponding outer wall of the shaft sleeve to release the locking between the first positioning device and the corresponding shaft sleeve, and then Release the lock between the bushing and its corresponding turn-up lever group.
  4. 根据权利要求3所述的单丝杠伺服反包机械成型鼓,其特征在于,每一所述第一定位装置中的所述第三环形外壳外壁上还分别周向均布设有多个支撑槽,在同一所述第一定位装置中,各个所 述支撑槽分别用于一一对应地支撑相应的所述反包杆组中的各个反包杆。The single-screw servo turn-up mechanical forming drum according to claim 3, wherein the outer wall of the third annular casing in each of the first positioning devices is further provided with a plurality of supporting grooves in the circumferential direction, respectively. In the same first positioning device, each of the supporting grooves is used to support each turn-up bar in the corresponding turn-up bar group in a one-to-one correspondence.
  5. 根据权利要求1所述的单丝杠伺服反包机械成型鼓,其特征在于,还包括两套第二定位装置,两套所述第二定位装置分别对称地套装在所述中空主轴上,且每一所述第二定位装置还分别与一所述轴套固接,每一所述第二定位装置分别包括第四环形外壳、第四环形活塞、铰接杆和滑动插销;The single-screw servo turn-up mechanical forming drum according to claim 1, further comprising two sets of second positioning devices, the two sets of second positioning devices are respectively sleeved on the hollow main shaft symmetrically, and Each of the second positioning devices is also fixedly connected with one of the shaft sleeves, and each of the second positioning devices respectively comprises a fourth annular casing, a fourth annular piston, a hinge rod and a sliding latch;
    在同一所述第二定位装置中,所述第四环形外壳匹配地滑动套装在所述中空主轴上,所述第四环形外壳的一端形成有内腔、另一端设有一环形板,所述环形板的侧端面上周向均布有多个径向设置的导轨,每一所述导轨上分别滑动安装有一所述滑动插销,每一所述滑动插销分别与一插槽相配合使用,其中多个所述插槽周向均布形成在一所述反包杆组的反包杆基座的端部内壁上;In the same second positioning device, the fourth annular casing is slidably sleeved on the hollow main shaft, one end of the fourth annular casing is formed with an inner cavity, the other end is provided with an annular plate, and the annular A plurality of radially arranged guide rails are evenly distributed on the side end surface of the board, and each of the guide rails is slidably installed with a sliding pin, and each sliding pin is used in cooperation with a slot, wherein a plurality of the sliding pins are respectively used. The slots are uniformly distributed in the circumferential direction and formed on the inner wall of the end of the turn-up bar base of the turn-up bar group;
    在同一所述第二定位装置中,所述第四环形活塞为外壁形成有阶梯的套筒状结构,所述第四环形活塞滑动安装在所述第四环形外壳上,且所述第四环形活塞的大径端将所述第四环形外壳的内腔分隔为第四左气腔和第四右气腔,所述第四左气腔和所述第四右气腔均与一第四气泵连接,所述第四环形活塞的小径端贯穿所述第四环形外壳的内腔并向所述环形板一侧伸出;In the same second positioning device, the fourth annular piston is a sleeve-like structure with a stepped outer wall, the fourth annular piston is slidably mounted on the fourth annular housing, and the fourth annular piston is slidably mounted on the fourth annular housing. The large diameter end of the piston divides the inner cavity of the fourth annular casing into a fourth left air cavity and a fourth right air cavity, and both the fourth left air cavity and the fourth right air cavity are connected to a fourth air pump. connected, the small diameter end of the fourth annular piston penetrates the inner cavity of the fourth annular housing and protrudes out to one side of the annular plate;
    在同一所述第二定位装置中,每一所述滑动插销分别通过一所述铰接杆与所述第四环形活塞的小径端铰接;In the same second positioning device, each of the sliding latches is respectively hinged with the small diameter end of the fourth annular piston through one of the hinge rods;
    在同一所述第二定位装置中,通过所述第四气泵驱动所述第四环形活塞在所述第四环形外壳上滑动,来驱使各个所述滑动插销沿着各自相应的所述导轨进行径向的涨缩移动,进而将各个所述滑动插销插入至各自相应的所述插槽内或是从各自相应的所述插槽内拔出各个所述滑动插销,以实现所述反包杆组和与其相应的所述轴套之间的锁定或解除锁定。In the same second positioning device, the fourth annular piston is driven by the fourth air pump to slide on the fourth annular housing, so as to drive each of the sliding pins to radially move along the corresponding guide rails. move upward and downward, and then insert each of the sliding pins into the respective corresponding slots or pull out each of the sliding pins from the respective corresponding slots, so as to realize the turn-up bar set and the corresponding locking or unlocking between the bushings.
  6. 根据权利要求1所述的单丝杠伺服反包机械成型鼓,其特征在于,每一所述侧鼓分别包括轴套和轮胎支撑机构,每一所述轮胎支撑机构分别包括第一环形外壳、第一环形活塞、连杆和锁块;The single-screw servo turn-up mechanical forming drum according to claim 1, wherein each of the side drums respectively includes a bushing and a tire support mechanism, and each tire support mechanism includes a first annular casing, a tire support mechanism, and a tire support mechanism. a first annular piston, a connecting rod and a lock block;
    在同一所述侧鼓中,所述轴套匹配地滑动套装在所述中空主轴上;In the same side drum, the shaft sleeve is slidably sleeved on the hollow main shaft;
    在同一所述侧鼓中,所述第一环形外壳与所述轴套固接,且所述第一环形外壳的外壁上还开有导向环槽;In the same side drum, the first annular casing is fixedly connected with the shaft sleeve, and a guide ring groove is also opened on the outer wall of the first annular casing;
    在同一所述侧鼓中,所述第一环形活塞滑动安装在所述第一环形外壳的内部并将所述第一环形外壳的内腔分隔为第一左气腔和第一右气腔,所述第一左气腔和所述第一右气腔均与一第一气泵连 接;In the same side drum, the first annular piston is slidably installed inside the first annular casing and divides the inner cavity of the first annular casing into a first left air chamber and a first right air chamber, The first left air chamber and the first right air chamber are both connected with a first air pump;
    在同一所述侧鼓中,所述锁块为多个且周向均布在所述导向环槽内,每一所述锁块分别通过一所述连杆与所述第一环形活塞铰接;In the same side drum, there are a plurality of the lock blocks and are evenly distributed in the guide ring groove in the circumferential direction, and each of the lock blocks is respectively hinged with the first annular piston through a connecting rod;
    在同一所述侧鼓中,通过所述第一气泵驱动所述第一环形活塞在所述第一环形外壳内滑动,来驱使各个所述锁块沿着所述导向环槽进行径向的涨缩运动,以实现对所述未硫化轮胎的锁定或解除锁定。In the same side drum, the first annular piston is driven by the first air pump to slide in the first annular casing, so as to drive each of the locking blocks to expand radially along the guide ring groove retraction movement to achieve locking or unlocking of the unvulcanized tire.
  7. 根据权利要求6所述的单丝杠伺服反包机械成型鼓,其特征在于,所述中空主轴和两个所述轴套上均开有供所述连接键贯穿的导向槽,每一所述连接键的一端与相应的所述丝母固接、另一端与一反包杆基座固接。The single-screw servo turn-up mechanical forming drum according to claim 6, wherein the hollow main shaft and the two shaft sleeves are provided with guide grooves for the connecting keys to pass through, and each of the One end of the connecting key is fixedly connected with the corresponding thread nut, and the other end is fixedly connected with a turn-up rod base.
  8. 根据权利要求7所述的单丝杠伺服反包机械成型鼓,其特征在于,每一所述反包杆组分别包括所述反包杆基座和围绕所述中空主轴周向均布设置的多个反包杆,每一所述反包杆基座匹配地滑动套装在相应的所述轴套上,每一所述反包杆的一端与相应的所述反包杆基座铰接、另一端安装有一反包滚轮。The single-screw servo turn-up mechanical forming drum according to claim 7, wherein each turn-up bar group comprises the turn-up bar base and a plurality of circumferentially evenly distributed around the hollow main shaft. A turn-up rod, each of the turn-up rod bases is slidably sleeved on the corresponding shaft sleeve, one end of each of the turn-up rods is hinged with the corresponding turn-up rod base, and the other end is installed There is an anti-pack roller.
PCT/CN2021/135236 2020-12-10 2021-12-03 Single-screw servo turn-up mechanical building drum WO2022121785A1 (en)

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CN112477219A (en) * 2020-12-10 2021-03-12 天津赛象科技股份有限公司 Single-screw servo reverse-wrapping mechanical forming drum

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