WO2022121480A1 - Fully degradable cooling assembly, preparation method therefor and use thereof - Google Patents

Fully degradable cooling assembly, preparation method therefor and use thereof Download PDF

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Publication number
WO2022121480A1
WO2022121480A1 PCT/CN2021/122583 CN2021122583W WO2022121480A1 WO 2022121480 A1 WO2022121480 A1 WO 2022121480A1 CN 2021122583 W CN2021122583 W CN 2021122583W WO 2022121480 A1 WO2022121480 A1 WO 2022121480A1
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WO
WIPO (PCT)
Prior art keywords
cooling
fully degradable
temperature
melt
filter rod
Prior art date
Application number
PCT/CN2021/122583
Other languages
French (fr)
Chinese (zh)
Inventor
杨俊鹏
杨光远
彭三文
邓少鹏
李世建
王昊
Original Assignee
湖北中烟工业有限责任公司
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Publication of WO2022121480A1 publication Critical patent/WO2022121480A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/20Compounding polymers with additives, e.g. colouring
    • C08J3/22Compounding polymers with additives, e.g. colouring using masterbatch techniques
    • C08J3/226Compounding polymers with additives, e.g. colouring using masterbatch techniques using a polymer as a carrier
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/02Manufacture of tobacco smoke filters
    • A24D3/0229Filter rod forming processes
    • A24D3/0237Filter rod forming processes by extrusion
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/02Manufacture of tobacco smoke filters
    • A24D3/0275Manufacture of tobacco smoke filters for filters with special features
    • A24D3/0279Manufacture of tobacco smoke filters for filters with special features with tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/02Making granules by dividing preformed material
    • B29B9/06Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2423/04Homopolymers or copolymers of ethene
    • C08J2423/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2423/10Homopolymers or copolymers of propene
    • C08J2423/12Polypropene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2467/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2467/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2467/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2467/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2467/04Polyesters derived from hydroxy carboxylic acids, e.g. lactones

Definitions

  • the invention belongs to the technical field of tobacco, and in particular relates to a fully degradable cooling firmware and a preparation method and application thereof.
  • the smoke in the filter rod is in an aerosol state (aerosol particles in the state of tiny droplets). Since the size and composition of aerosol particles are directly affected by the temperature of the smoke, the harmful components of the smoke and the sensory quality of the HNB cigarettes will also be affected by the temperature of the smoke. After the tobacco components in the heat-not-burn cigarette are heated by a heating device at about 250-350°C (degrees Celsius), nicotine and some aromatic substances will be fully released.
  • the purpose of the present invention is to aim at the deficiencies of the prior art, to provide a fully degradable cooling firmware and a preparation method and application thereof, which can reduce the temperature of the smoke at the inlet end of the heat-not-burn cigarette without affecting the suction resistance of the cooling filter rod. and filtration efficiency.
  • a fully degradable cooling firmware including a fully degradable cooling master batch for reducing the temperature of flue gas; the cooling master batch is made of a variety of fully degradable materials and solubilizers. .
  • the plurality of fully degradable materials include polylactic acid, polycaprolactone, thermoplastic polyester elastomer, copolymers of butylene adipate and butylene terephthalate, poly Various substances in butylene succinate, polypropylene, and polyethylene.
  • the polypropylene: the polybutylene succinate: the polycaprolactone 3:3:6.
  • the solubilizer includes one or more of PR023-7, ADR, 115C, isopropanol, maleic anhydride, epoxy compatibilizer, polyethylene glycol and polycaprolactone .
  • the mass fraction of the solubilizer in the cooling master batch is 0.3-1.5%.
  • the fully degradable cooling firmware includes a fully degradable cooling pipe for reducing flue gas; the interior of the cooling pipe is provided with an air flow that passes through both ends of the axial direction and is used for the flue gas to pass through. channel; the cooling pipe is made of the cooling master batch.
  • the airflow channel includes a full-through hollow cavity, a spoked hollow cavity or a non-through hollow cavity.
  • the preparation method of fully degradable cooling firmware includes the following steps: obtaining the multiple fully degradable materials and mixing, and adding the solubilizer during the mixing process to obtain raw materials for granulation; extruding and granulating In the process, the raw materials are extruded and pelletized to obtain the fully degradable cooling masterbatch.
  • the multiple fully degradable materials are dried; the drying temperature is 60-80 degrees Celsius; and the drying time is 2-4 hours.
  • the raw material is extruded and pelletized by an extrusion and pelletizing process
  • the process of obtaining the cooling masterbatch includes: determining an extruder, a first shaping device, a first cooling/ an air-drying device and a first shearing device; placing the raw material in the extruder, so that the raw material is melted, plasticized and extruded to form the cooling master batch parison;
  • the blank is placed in the first setting device for structure, shape and size setting;
  • the first cooling/air-drying device is used to cool and/or air-dry and solidify the shaped cooling masterbatch parison;
  • the first shearing device cuts the solidified cooling master batch parison to obtain the cooling master batch.
  • the first setting device includes a first vacuum cooling setting sleeve for setting the structure, shape and size of the cooling masterbatch parison;
  • the first cooling/air-drying device includes a an air-cooled conveyor belt for transferring the cooling masterbatch parison and cooling and solidifying it;
  • the first shearing device includes a pelletizer for dicing the cooling masterbatch parison.
  • a first pressure sensor is provided on the screw of the extruder and/or the extrusion die, and the first pressure sensor is connected to a first servo motor.
  • the raw material is extruded and granulated by an extrusion and granulation process
  • the process of obtaining the cooling masterbatch further includes: determining a first feeding device for quantitatively feeding the raw material placed in the extruder.
  • the cooling masterbatch is prepared into the cooling tube by an extrusion process.
  • the process of using the extrusion molding process to prepare the cooling masterbatch into the cooling pipe includes: determining an extruder, a second shaping device, a second cooling/air-drying device, a dislocation traction device and The second shearing device; placing the cooling masterbatch in the extruder, so that the cooling masterbatch is melted, plasticized and extruded to form the cooling tube parison; the cooling tube parison is Place in the second shaping device for structure, shape and size shaping; use the second cooling/air-drying device to cool and/or air-dry the shaped cooling tube parison; use the dislocation traction
  • the device displaces, twists and pulls the solidified cooling tube parison to form a cooling section product; uses the second shearing device to cut the cooling section product to obtain the cooling tube.
  • the inside of the extruder is provided with a material conveying part, a material melting part, a melt conveying part, a homogenizing conveying part, a heating and heat preservation part and an extrusion die head; It is used to transport the cooling master batch to the inside of the extruder; the material melting part is used to make the cooling master batch reach the melting temperature and gradually melt into a melt; the melt conveying part is used to The melt is stirred and mixed along the screw of the extruder and conveyed to the homogenizing conveying part; the homogenizing conveying part is used to continuously melt and stabilize the melt and convey it to the heating and heat preservation part; The heating and heat preservation part is used to stabilize the temperature of the melt; the extrusion die part is used to extrude the melt and form a tubular strand.
  • the material conveying part is provided with a first temperature control part for controlling the conveying temperature of the cooling masterbatch; the material melting part is provided with a second temperature control part for controlling the melting temperature of the cooling masterbatch a control part; the melt conveying part is provided with a third temperature control part for controlling the temperature of the melt being stirred, mixed and conveyed along the screw of the extruder; the homogenization conveying part is provided with a third temperature control part for controlling the temperature The melt continues to melt and stabilize and conveys the temperature of the fourth temperature control part; the heating and heat preservation part is provided with a fifth temperature control part for stabilizing the melt temperature; the extrusion die head is provided with a The melt is extruded and forms a sixth temperature control portion of the temperature of the tubular strand.
  • the first temperature control part is used to keep the conveying temperature of the cooling masterbatch at 110-140 degrees Celsius; the second temperature control part is used to make the cooling masterbatch melt at a temperature of 110-140 degrees Celsius. maintained at 140-180 degrees Celsius; the third temperature control part is used to keep the temperature at which the melt is stirred, mixed and transported along the screw of the extruder at 150-180 degrees Celsius; the fourth temperature control part The fifth temperature control part is used to keep the stable temperature of the melt at 150-180 degrees Celsius; the fifth temperature control part is used to keep the stable temperature of the melt at 140-165 degrees Celsius; the sixth The temperature control part is used to keep the temperature at which the melt is extruded and formed into the tubular strand at 130-150 degrees Celsius.
  • the second setting device includes a second vacuum cooling setting sleeve for setting the structure, shape and size of the cooling tube parison;
  • the second cooling/air-drying device includes a setting sleeve for holding a cooling tank for cooling the liquid and cooling and solidifying the cooling tube parison;
  • the dislocation traction device includes a dislocation twisting part for dislocation and twisting the solidified cooling tube parison and a dislocation twisting part for dislocation and twisting the The pulling part of the cloth tape reel of the filter rod forming machine for pulling the parison of the cooling tube;
  • the second shearing device includes the flying scissor head for cutting the product in the cooling section.
  • the cooling/air-drying device further includes a suction tape for further cooling and solidifying the cooling tube parison.
  • a second pressure sensor is provided on the screw of the extruder and/or the extrusion die head, and the second pressure sensor is connected to a second servo motor.
  • the process of using the extrusion molding process to prepare the cooling masterbatch into the cooling pipe further includes: determining a second feeding device for quantitatively placing the cooling masterbatch on the cooling pipe. inside the extruder.
  • Use of fully degradable cooling firmware in cooling filter rods for heat-not-burn cigarettes include: the use of the cooling masterbatch in the cooling filter rod; and/or the use of a cooling tube in the cooling filter rod use.
  • the cooling filter rod includes a plurality of first solid filter rods, and particle segments are arranged between adjacent first solid filter rod segments; the particle segments include a hollow tube body and a the cooling masterbatch in the hollow tube body; the first solid filter rod is used to block the cooling masterbatch; the first solid filter rod adopts the first polymer fiber and plasticizer or glue
  • the first polymer fiber comprises polylactic acid tow, polypropylene tow and/or cellulose diacetate tow.
  • the cooling filter rod comprises a hollow filter rod and/or a second solid filter rod, and is connected to one end and/or both ends of the second solid filter rod and/or the hollow filter rod the cooling tube;
  • the second solid filter rod is made of the second polymer fiber and plasticizer or adhesive;
  • the second polymer fiber includes polylactic acid tow, polypropylene tow and/or Cellulose diacetate tow;
  • the hollow filter rod is made of a third polymer fiber and a plasticizer or adhesive;
  • the third polymer fiber includes polylactic acid tow, polypropylene tow and/or two Cellulose acetate tow;
  • the hollow filter rod is provided with a hollow cavity body, and the hollow cavity body includes an axial through-type hollow cavity or an axial non-through type hollow cavity;
  • the hardness is more than 60% of the hardness of the solid filter rod of the same material and outer diameter.
  • the fully degradable cooling firmware of the present invention can effectively improve the heat absorption efficiency of the flue gas in the cooling section of the cooling filter rod, and the cooling effect is good, and simultaneously does not affect the suction resistance and the filtration efficiency of the cooling filter rod.
  • the fully degradable cooling firmware of the present invention has good thermal stability, good safety and good environmental protection.
  • the fully degradable cooling firmware of the present invention has low material consumption and good economy.
  • the fully degradable cooling firmware of the present invention includes a cooling master batch and/or a cooling tube, and has a simple structure and convenient use.
  • the cooling pipe of the present invention can increase the contact area between the flue gas and the airflow channel, and prolong the circulation and residence time of the flue gas in the airflow channel; thus, the contact collision effect between the flue gas and the material can be improved, and the cooling effect is remarkable.
  • the present invention is provided with a cooling tank and a suction ribbon, which can effectively cool and solidify the cooling tube parison, so that the spokes inside the cooling tube parison have a better cooling and shaping effect; at the same time, the cold air of the suction ribbon can also remove the cooling tube. The moisture on the blank is ready for the cutting of the cooling tube parison.
  • the present invention is provided with a dislocation traction device.
  • the dislocation traction device includes a dislocation twisted part and a filter rod forming machine tape reel traction part.
  • the dislocation twisted part can increase the contact area between the flue gas and the airflow channel, and improve the contact between the flue gas and the raw material.
  • the collision effect can further improve the cooling effect of the flue gas, and the traction part of the cloth tape reel of the filter rod forming machine can increase the stability of the traction.
  • the present invention is provided with a first vacuum cooling setting sleeve and a second vacuum cooling setting sleeve, which can quickly complete the structure, shape and size setting of the cooling master batch parison and the cooling tube parison.
  • the present invention is provided with a first pressure sensor and a second pressure sensor, which can ensure that the pressure of the raw material and the cooling masterbatch is controllable and adjustable during the melting process.
  • the present invention is provided with a flying scissor head. Since the flying scissors head and the product in the cooling section are in a synchronous operation state, the cut end face of the product in the cooling section can be kept flush, and the shearing effect is good.
  • Fig. 1 shows the structural representation of a specific embodiment of the cooling filter rod of the present invention
  • Figure 2 shows a schematic cross-sectional view of a specific embodiment of the cooling pipe of the present invention
  • Figure 3 shows a schematic cross-sectional view of a specific embodiment of the hollow filter rod of the present invention
  • FIG. 4 shows a schematic cross-sectional view of a specific embodiment of the second solid filter rod of the present invention
  • Fig. 5 shows the structural schematic diagram of the extruder, the second cooling/air drying device and the second shearing device of the present invention
  • Fig. 6 shows the thermogravimetric curve schematic diagram of PLA/PBAT blending series samples of the present invention
  • Figure 7 shows a schematic diagram of the tensile properties of the PLA/PBAT blend series of samples of the present invention
  • Figure 8 shows a DSC (differential scanning calorimetry) analysis chart of the PLA/PBAT blend series of samples of the present invention when scanned at 40 degrees Celsius/min.
  • 1-cooling pipe 11-air flow channel; 2-cooling filter rod; 3-extruder; 4-second cooling/air drying device; 5-second shearing device; 6-hollow filter rod; 7-th Two solid filter rods
  • the fully degradable cooling firmware of the present invention includes: a fully degradable cooling master batch for reducing the temperature of flue gas; the cooling master batch is made of various fully degradable materials and solubilizers.
  • the cooling masterbatch can be completely degraded and has good environmental protection; and can realize the cooling of the flue gas at the inlet end of the heat-not-burn cigarette without affecting the suction resistance and filtration efficiency of the cooling filter rod, and has good cooling effect and good stability.
  • the various fully degradable materials include PLA (polylactic acid), PCL (polycaprolactone), TPEE (thermoplastic polyester elastomer), PBAT (butylene adipate and terephthalate) Copolymers of butylene formate), PBS (polybutylene succinate), PP (polypropylene), and various substances in PE (polyethylene).
  • PLA polylactic acid
  • PCL polycaprolactone
  • TPEE thermoplastic polyester elastomer
  • PBAT butylene adipate and terephthalate
  • PBS polybutylene succinate
  • PP polypropylene
  • PE polypropylene
  • the solubilizer includes one or more of PR023-7, ADR, 115C, isopropanol, maleic anhydride, epoxy compatibilizer, polyethylene glycol and polycaprolactone;
  • the solubilizer can effectively improve the mixing effect of various fully degradable materials, and is convenient for obtaining raw materials for granulation.
  • the mass fraction of the solubilizer in the cooling masterbatch is 0.3-1.5%.
  • the fully degradable cooling firmware further includes a fully degradable cooling pipe 1 for reducing flue gas.
  • the inside of the cooling pipe 1 is provided with an airflow channel 11 penetrating both ends in the axial direction and used for the passage of flue gas.
  • the cooling tube 1 is made of cooling masterbatch.
  • the cooling pipe 1 can be completely degraded, and has good environmental protection; and can realize the cooling of the smoke at the inlet end of the heat-not-burn cigarette without affecting the suction resistance and filtration efficiency of the cooling filter rod 2, and has good cooling effect and stability. it is good.
  • the airflow channel 11 includes a full-through hollow cavity, a spoked hollow cavity or a non-through hollow cavity.
  • the air flow channel 11 is a spoke-type hollow cavity, which can increase the contact area between the flue gas and the air flow channel, prolong the circulation and residence time of the flue gas in the air flow channel, and thus can improve the efficiency of the flue gas and the flow rate. Contact collision effect of a fully degradable material.
  • the spoke-type hollow cavity includes a spiral spoke-type structure, which can not only improve the contact and collision effect between the smoke and various fully degradable materials, but also has good aesthetics.
  • the preparation method of the fully degradable cooling firmware of the present invention comprises the following steps:
  • Extrusion and granulation are used to extrude and granulate the raw materials used for granulation to obtain fully degradable cooling masterbatches.
  • drying a variety of fully degradable materials can effectively remove moisture and prevent hydrolysis and cracking of raw materials during subsequent heating and melting.
  • the drying temperature is 60-80 degrees Celsius.
  • the drying time is 2 to 4 hours.
  • using hot air to dry a variety of fully degradable materials is simple and efficient, and has a good drying effect.
  • the raw material is extruded and granulated by extrusion and granulation process, and the process of obtaining the cooling master batch includes:
  • the raw material is placed in the extruder, so that the raw material is melted, plasticized and extruded to form a cooling masterbatch parison;
  • the solidified cooling masterbatch parison is cut into pellets by using the first shearing device to obtain the cooling masterbatch.
  • the first setting device includes a first vacuum cooling setting sleeve for setting the structure, shape and size of the cooling masterbatch parison, which can quickly complete the structure and shape of the cooling masterbatch parison and sizing.
  • the temperature in the first vacuum cooling and shaping sleeve is 30-60 degrees Celsius, which can ensure the cooling and shaping effect of the cooling masterbatch parison, and avoid quenching shrinkage of the cooling masterbatch parison.
  • the first cooling/air-drying device includes an air-cooled conveyor belt for transferring the cooling masterbatch parison and cooling and solidifying it, which can effectively cool and solidify the cooling masterbatch parison, and has a simple structure and convenient use.
  • the cooled master batch parison is transported to the first shearing device through an air-cooled conveyor belt for dicing.
  • the air-cooled conveyor belt includes a conveyor belt for conveying the cooling master batch parison, and an air cooling part for cooling and solidifying the cooling master batch parison is provided on the conveyor belt.
  • the temperature of the air cooling part is 20 to 30 degrees Celsius.
  • the first shearing device includes a pelletizer for dicing the cooled masterbatch parison, which can stably cut the cooled masterbatch parison with good uniformity.
  • the cooling masterbatch is packaged by a first packaging machine.
  • the screw of the extruder and/or the extrusion die is provided with a first pressure sensor, and the first pressure sensor is connected to the first servo motor, which can ensure that the pressure of the raw material is controllable during the melting process Adjustable.
  • the raw materials are extruded and granulated using extrusion and granulation processes
  • the process of obtaining the cooling masterbatch includes further comprising: determining a first feeding device for quantitatively placing the raw materials in the extrusion In the machine, it can improve the stability of the extruded material.
  • an extrusion process is used to prepare the cooling masterbatch into a cooling tube 1 (as shown in Figures 1 and 2).
  • the process of preparing the cooling masterbatch into the cooling pipe 1 (as shown in Figure 1 and Figure 2 ) by an extrusion molding process includes:
  • the cooling masterbatch is placed in the extruder 3, so that the cooling masterbatch is melted, plasticized and extruded to form a cooling tube parison;
  • the cured cooling tube parison is dislocated, twisted and pulled by a dislocation traction device to form a cooling section product
  • the inside of the extruder 3 is provided with a material conveying part, a material melting part, a melt conveying part, a homogenizing conveying part, a heating and heat preservation part and an extrusion die head;
  • the material conveying part is used to convey the cooling masterbatch to the inside of the extruder 3;
  • the material melting part is used to make the cooling masterbatch reach the melting temperature and gradually melt into a melt
  • the melt conveying part is used for stirring and mixing the melt along the screw of the extruder 3 and conveying it to the homogenizing conveying part; wherein, the temperature of the melt conveying part is required to be close to the melting point of the raw material, which can ensure sufficient melting and plasticizing of the raw material. effect.
  • the homogenizing conveying part is used to continuously melt and stabilize the melt and convey it to the heating and heat preservation part;
  • the heating and heat preservation part is used to stabilize the temperature of the melt
  • the extrusion die head is used to extrude the melt and form a tubular strand.
  • the material conveying part is provided with a first temperature control part for controlling the conveying temperature of the cooling masterbatch, which can stably control the conveying temperature of the cooling masterbatch and has good reliability.
  • the material melting part is provided with a second temperature control part for controlling the melting temperature of the cooling masterbatch, which can stably control the melting temperature of the cooling masterbatch and has good reliability.
  • the melt conveying part is provided with a third temperature control part for controlling the mixing and conveying temperature of the melt along the screw of the extruder 3, which can stably control the mixing and conveying of the melt along the screw of the extruder 3 temperature and good reliability.
  • the homogenizing and conveying part is provided with a fourth temperature control part for controlling the continuous melting and stable temperature of the melt and the conveying temperature, which can stably control the temperature at which the melt continues to melt, stabilize and convey, and has good reliability.
  • the heating and heat preservation part is provided with a fifth temperature control part for stabilizing the temperature of the melt, so that the temperature of the melt can be stably controlled.
  • the extrusion die head is provided with a sixth temperature control part for controlling the temperature of extruding the melt and forming the tubular strand, which can stably control the temperature of extruding the melt and forming the tubular strand, and has good reliability.
  • the first temperature control part is used to keep the conveying temperature of the cooling masterbatch at 110-140 degrees Celsius.
  • the second temperature control part is used to keep the melting temperature of the cooling masterbatch at 140-180 degrees Celsius.
  • the third temperature control part is used to keep the temperature at which the melt is stirred, mixed and conveyed along the screw of the extruder 3 at 150-180 degrees Celsius.
  • the fourth temperature control part is used to keep the temperature at which the melt continues to be melted stably and transported at 150-180 degrees Celsius.
  • the fifth temperature control part is used to keep the stable temperature of the melt at 140-165 degrees Celsius.
  • the sixth temperature control part is used to keep the temperature at which the melt is extruded and formed into a tubular strand at 130-150 degrees Celsius, and can be adjusted according to the extrusion state of the material.
  • the second setting device includes a second vacuum cooling setting sleeve for setting the structure, shape and size of the cooling tube parison, which can quickly complete the structure, shape and size setting of the cooling tube parison.
  • the temperature of the second vacuum cooling and shaping sleeve is 30-60 degrees Celsius, which can ensure the cooling and shaping effect of the cooling tube parison, and avoid the rapid cooling and shrinkage of the cooling tube parison.
  • the length of the second vacuum cooling setting sleeve is 0.1 cm to 1 meter, which can prolong the setting time of the cooling tube parison, and the setting effect will be better, so that the structure, shape and size of the cooling firmware parison It is more stable, and at the same time, the substantial extension of the second vacuum cooling setting sleeve can effectively improve the production efficiency.
  • the second cooling/air-drying device 4 includes a cooling tank 41 for containing the cooling liquid and cooling and solidifying the cooling tube parison, which can achieve dimensional stability of the cooling tube parison.
  • the cooling liquid includes a first cooling liquid and a second cooling liquid.
  • the temperature of the first cooling liquid is 10-20 degrees Celsius, and the temperature of the second cooling liquid is 20-30 degrees Celsius.
  • the second cooling/air-drying device 4 further includes a suction tape for further cooling and solidifying the cooling tube parison, and the cooling tube parison can be further cooled and solidified by using the suction tape type cold air cooling method, The cooling and shaping effect of the spokes inside the cooling tube parison is better.
  • the cold air of the suction ribbon can also remove the moisture on the parison of the cooling tube, so as to prepare for the cutting of the parison of the cooling tube.
  • the dislocation pulling device includes a dislocation twisting part for dislocating and twisting the cured cooling tube parison and a filter rod forming machine cloth belt for pulling the dislocation and twisting cooling tube parison
  • the disc traction part can obtain the cooling section products that meet the requirements.
  • the dislocation and twisted part can increase the contact area between the flue gas and the airflow channel, and improve the contact and collision effect between the flue gas and the raw material, thereby improving the cooling effect of the flue gas.
  • the pulling part of the cloth tape reel of the filter rod forming machine can increase the stability of the pulling.
  • the second shearing device 5 includes a flying scissor head for cutting the product in the cooling section. Since the flying scissors head and the product in the cooling section are in a synchronous operation state, the cutting end surface of the product in the cooling section can be kept flush. , the cutting effect is good.
  • a second pressure sensor is provided on the screw and/or the extrusion die head of the extruder 3, and the second pressure sensor is connected to the second servo motor, which can ensure that the cooling masterbatch is melted in a zoned process.
  • the medium pressure is controllable and adjustable.
  • the process of preparing the cooling masterbatch into the cooling tube 1 by the extrusion molding process further includes: determining a second feeding device for quantitatively placing the cooling masterbatch in the extruder 3, which can improve the Stability of extruded material.
  • the cooling tube 1 is packaged by a second packaging machine.
  • the present invention provides the use of the fully degradable cooling firmware according to the present invention and the fully degraded cooling firmware prepared by the above-mentioned method of the present invention in a cooling filter rod 2 for heat-not-burn cigarettes (as shown in Figure 1 ); the uses include: Application of cooling masterbatch in cooling filter rod; and/or application of cooling tube 1 in cooling filter rod 2 (as shown in Figure 1 and Figure 2).
  • the cooling filter rod 2 includes a plurality of first solid filter rods, and particle segments are arranged between adjacent first solid filter rod segments.
  • the particle section includes a hollow tube body and a cooling masterbatch placed in the hollow tube body.
  • the first solid filter rod is used to block the cooling masterbatch.
  • the first solid filter rod is made of the first polymer fiber and plasticizer or adhesive, which can effectively block the cooling masterbatch and prevent the cooling masterbatch from flowing out of the particle section.
  • the first polymer fibers comprise polylactic acid tow, polypropylene tow, and/or cellulose diacetate tow.
  • the cooling filter rod 2 includes a hollow filter rod 6 and/or a second solid filter rod 7 , and the second solid filter rod 7 and/or the hollow filter rod 6 One end and/or both ends of the cooling pipe 1 are connected.
  • the cooling filter rod 2 includes a hollow filter rod 6 and a second solid filter rod 7 , and a cooling pipe disposed between the hollow filter rod 6 and the second solid filter rod 7 1.
  • the second solid filter rod 7 is made of a second polymer fiber and a plasticizer or adhesive.
  • the second polymer fibers comprise polylactic acid tow, polypropylene tow, and/or cellulose diacetate tow.
  • the hollow filter rod 6 is made of a third polymer fiber and a plasticizer or adhesive.
  • the third polymer fibers comprise polylactic acid tow, polypropylene tow, and/or cellulose diacetate tow.
  • a hollow cavity portion 61 is provided inside the hollow filter rod 6 .
  • the hollow cavity portion 61 includes an axial through-type hollow cavity or an axial non-through-type hollow cavity.
  • the hardness of the hollow filter rod is more than 60% of the hardness of the solid filter rod of the same material and outer diameter.
  • a filter rod ternary composite equipment (for the composite cooling tube 1 , the hollow filter rod 6 and the second solid filter rod 7 ) is used to prepare the cooling filter rod 2 for heating non-burning cigarettes.
  • Embodiment 1 the preparation of cooling master batch
  • the raw material is placed inside a twin-screw extruder for melt plasticization and extrusion to form a cooling masterbatch parison.
  • a twin-screw extruder for melt plasticization and extrusion to form a cooling masterbatch parison.
  • the cooled masterbatch parison is transported to a pelletizer for pelletizing.
  • drying temperature is 60-80 degrees Celsius.
  • polylactic acid, polycaprolactone, thermoplastic polyester elastomer, copolymer of butylene adipate and butylene terephthalate, polybutylene succinate were 2 to 4 substances in polypropylene and polyethylene and the solubilizer are mixed at high speed, and the mixing speed is 3000 to 7000 rpm.
  • the first feeding device is used to quantitatively place the raw materials inside the twin-screw extruder for melt plasticization and extrusion.
  • the melting temperature is 170 to 210°C.
  • the air-cooled conveyor belt includes a conveyor belt for conveying the cooling master batch parison, and an air cooling portion for cooling and solidifying the cooling master batch parison is provided on the conveyor belt.
  • the pelletizer is provided with a pelletizing cutter head for pelletizing, which can stably pelletize the cooled masterbatch parison.
  • the particle size of the cooling master batch is 0.1-0.4 mm.
  • cooling masterbatch is packaged by the first packaging machine.
  • the basic characteristics of polylactic acid E-1300 are shown in Table 1.
  • the cooling pipe includes the following steps: purchasing vacuum-packed biodegradable plastics that can be used directly after unpacking, If the package is not used up after opening, it should be sealed and stored again.
  • the biodegradable plastic is prepared into a cooling masterbatch, and the cooling masterbatch is placed in the extruder 3 for melting, plasticizing and extrusion to form a cooling tube parison.
  • the temperature of the material conveying part in the extruder 3 is kept at 140 degrees Celsius
  • the temperature of the material melting part in the extruder 3 is kept at 150 degrees Celsius
  • the temperature of the melt conveying part in the extruder 3 is kept at 160 degrees Celsius
  • the extrusion molding The temperature of the homogenization and conveying part in the extruder 3 is kept at 165 degrees Celsius
  • the temperature of the heating and heat preservation part in the extruder 3 is kept at 165 degrees Celsius
  • the temperature of the extrusion die head in the extruder 3 is kept at 150 degrees Celsius
  • the extrusion die is kept at 150 degrees Celsius.
  • the temperature of the head can be appropriately adjusted according to the extrusion of the cooling tube parison.
  • the rotational speed and pulling speed of the screw of the extruder 3 can be appropriately adjusted according to the wall thickness and inner diameter of the cooling pipe.
  • Shape the cooling tube parison The shaped cooling tube parison is cooled and solidified by the cooling liquid in the cooling tank 41 . Among them, the temperature of the cooling liquid is less than or equal to 25 degrees Celsius. If it is difficult to cure and form, the temperature of the cooling liquid should be further reduced. The cured cooling tube parison is dislocated, twisted and pulled by a dislocation traction device to form a cooling section product. Cut off the product in the cooling section to obtain the cooling pipe 1.
  • the cooling pipe 1 obtained in the second embodiment has the following advantages:
  • the weight of the cooling tube 1 is only about 80% of the wrinkle form (film wrinkle), the material consumption is low, and the economy is good.
  • the cooling area of the cooling tube 1 is 2.7 times that of the round tube with film (paper tube with polylactic acid film). Considering that the porosity is only 86% of that of the round tube with film, The actual cooling efficiency of the cooling tube 1 is 2.3 times that of the round tube with film.
  • the PLA/PBAT copolymer was placed in a vacuum drying oven and dried at 50 degrees Celsius for 4 hours; then PLA/PBAT was added to an internal mixer (SU-70L, Jiangsu Suyuan Rubber and Plastic Technology Co., Ltd.) in different proportions and dried at 180 °C.
  • Different PLA/PBAT blend series samples were prepared by mixing for 3 minutes under the processing conditions of degrees Celsius/120 rpm (revolutions per minute). The code and composition of the prepared blend series samples are shown in Table 3.
  • FIG. 6 is the thermogravimetric curve of the PLA/PBAT blend series samples.
  • curve 1 represents the thermal weight loss curve of pure PBAT. The temperature reaches about 400 degrees Celsius, and its mass retention rate is basically 100%, indicating that the thermal stability of PBAT is very high.
  • the thermal decomposition temperature of the PLA/PBAT blend series samples was determined, as shown in Table 4.
  • PLA/PBAT material mechanical properties of PLA/PBAT were determined. Specifically, the PLA/ PBAT blending series samples were prepared and tested in accordance with ASTM D-638 Type IV standard samples; all samples were hot-pressed under the conditions of 190 degrees Celsius and 10 MPa for 3 minutes, cooled and formed, and then cut with standard cutters The standard samples were taken out, and then the tensile properties were tested with a HT-9112 universal material testing machine from Hongda Instrument Company at a tensile speed of 50 mm/min at 25 degrees Celsius. The values of all mechanical properties under each composition are the average value of the test data of 5 splines, as shown in Table 5.
  • FIG. 7 is a schematic diagram of the tensile properties of PLA/PBAT blend series samples.
  • the tensile strength ( ⁇ f) of pure PLA is as high as 48.3 MPa, while the elongation at break ( ⁇ f) is only 3.7 %; in the PLAxPBATy blend series samples, with the increase of PLA content, the fracture of the PLAxPBATy blend series samples The elongation values increased significantly.
  • the material thermal properties of PLA/PBAT were determined. Specifically, the prepared PLA and PLAxPBATy series samples were analyzed by TA company Q100 differential scanning calorimetry analyzer (differential scanning calorimetry). Scanning calorimeter, DSC) to analyze its melting point, crystallinity and other thermal properties. Within the detection temperature range, adjust the reference line so that its fluctuation range is less than 0.04mW (milliwatts), so that the maximum deviation of the heat of fusion is within ⁇ 3J/g (joule per gram), that is, for crystallinity, about only 1% error. The instrument is calibrated with pure indium (indium) fusion heat of 28.4 joules per gram.
  • Figure 8 shows (a) PLA, (b) PLA 90 PBAT 10 , (c) PLA 80 PBAT 20 , (d) PLA 70 PBAT 30 , (e) PLA 60 PBAT 40 , (f) PLA 50 PBAT 50 and (g) PLA 50 PBAT 50 ) DSC analysis of a PBAT sample scanned at 40°C/min. From Figure 8(a), it can be observed that the glass transition temperature of PLA is 60 degrees Celsius, and the melting endothermic peak temperature of PLA is 171.8 degrees Celsius. A broad endothermic peak corresponding to PBAT can be seen from Fig. 8(g), with a peak around 55°C.
  • the crystallinity, melting temperature and recrystallization onset temperature of PLAxPBATy samples decreased gradually with the increase of PBAT content.
  • the glass transition temperature values of the PLAxPBATy samples increased gradually with the increase of PBAT content.
  • the glass transition temperature values of PLA in the PLAxPBATy blend samples increased from 62.8 degrees Celsius to 63 degrees Celsius and 63.6 degrees Celsius.

Abstract

Disclosed are a fully degradable cooling assembly, a preparation method therefor and use thereof. The fully degradable cooling assembly comprises a fully degradable cooling master batch for reducing smoke temperature. The cooling master batch is made of a plurality of fully degradable materials and a solubilizer. The preparation method for the fully degradable cooling assembly comprises the following steps: obtaining the plurality of fully degradable materials and mixing same, and adding the solubilizer during the mixing to obtain a raw material for granulation; and extruding and granulating the raw material by using an extrusion and granulation process, so as to obtain the fully degradable cooling master batch. Use of the degradable cooling assembly in a cooling filter bar for heat-not-burn cigarettes. The use comprises the use of the cooling master batch in the cooling filter bar; and/or the use of cooling pipes in the cooling filter bar. The present invention can effectively reduce the temperature of the smoke at the inlet end of cigarettes, and does not affect the suction resistance and the filtering efficiency of the cooling filter bar.

Description

全降解降温固件及其制备方法和用途Fully degradable cooling firmware and preparation method and use thereof 技术领域technical field
本发明属于烟草技术领域,具体涉及全降解降温固件及其制备方法和用途。The invention belongs to the technical field of tobacco, and in particular relates to a fully degradable cooling firmware and a preparation method and application thereof.
背景技术Background technique
抽吸HNB(加热不燃烧)产品时,滤棒中的烟气呈气溶胶状态(微小液滴状态的气溶胶颗粒)。由于气溶胶颗粒的大小和成分会直接受到烟气温度的影响,因此烟气的有害成分和加热不燃烧卷烟的感官品质也将受到烟气温度的影响。加热不燃烧卷烟中的烟草组分在经加热器具约250~350℃(摄氏度)的加热后,尼古丁和部分芳香物质将得到充分释放。When smoking an HNB (heat not burn) product, the smoke in the filter rod is in an aerosol state (aerosol particles in the state of tiny droplets). Since the size and composition of aerosol particles are directly affected by the temperature of the smoke, the harmful components of the smoke and the sensory quality of the HNB cigarettes will also be affected by the temperature of the smoke. After the tobacco components in the heat-not-burn cigarette are heated by a heating device at about 250-350°C (degrees Celsius), nicotine and some aromatic substances will be fully released.
技术问题technical problem
然而,由于加热不燃烧卷烟的烟支长度短、热交换效率差,因此烟气在入口端的温度通常比较高,强烈的灼烧感和刺激性会带给消费者较差的抽吸体验。为了降低入口端的烟气温度,一般采取增大吸阻和提高过滤效率的方式来实现烟气降温。但是,根据加热不燃烧卷烟的产品特性,当增大吸阻和提高过滤效率后,烟气组分将会被滤棒过多的吸附,并且烟气量会减少,使得消费者的体验感和满足感变差。因此,需要在不影响滤棒吸阻和过滤效率的前提下,实现入口端烟气的降温。However, due to the short cigarette length and poor heat exchange efficiency of heat-not-burn cigarettes, the temperature of the smoke at the entrance is usually relatively high, and the strong burning sensation and irritation will bring consumers a poor smoking experience. In order to reduce the temperature of the flue gas at the inlet end, the method of increasing the suction resistance and improving the filtration efficiency is generally adopted to realize the cooling of the flue gas. However, according to the product characteristics of heat-not-burn cigarettes, when the suction resistance is increased and the filtration efficiency is improved, the smoke components will be too much adsorbed by the filter rod, and the amount of smoke will be reduced, making the consumer experience better and better. Satisfaction deteriorates. Therefore, it is necessary to realize the cooling of the flue gas at the inlet end without affecting the suction resistance and filtration efficiency of the filter rod.
技术解决方案technical solutions
本发明的目的在于针对现有技术的不足之处,提供一种全降解降温固件及其制备方法和用途,能够降低加热不燃烧卷烟入口端烟气的温度,同时不影响降温滤棒的吸阻和过滤效率。The purpose of the present invention is to aim at the deficiencies of the prior art, to provide a fully degradable cooling firmware and a preparation method and application thereof, which can reduce the temperature of the smoke at the inlet end of the heat-not-burn cigarette without affecting the suction resistance of the cooling filter rod. and filtration efficiency.
为解决上述技术问题,本发明采用如下技术方案:全降解降温固件,包括用于降低烟气温度且可全降解的降温母粒;所述降温母粒采用多种全降解材料及增溶剂制成。In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions: a fully degradable cooling firmware, including a fully degradable cooling master batch for reducing the temperature of flue gas; the cooling master batch is made of a variety of fully degradable materials and solubilizers. .
在一个具体实施例中,所述多种全降解材料包括聚乳酸、聚己内酯、热塑性聚酯弹性体、己二酸丁二醇酯和对苯二甲酸丁二醇酯的共聚物、聚丁二酸丁二醇酯、聚丙烯以及聚乙烯中的多种物质。In a specific embodiment, the plurality of fully degradable materials include polylactic acid, polycaprolactone, thermoplastic polyester elastomer, copolymers of butylene adipate and butylene terephthalate, poly Various substances in butylene succinate, polypropylene, and polyethylene.
在一个具体实施例中,所述多种全降解材料的组分及各组分的配比为所述聚乳酸:所述聚己内酯:所述己二酸丁二醇酯和对苯二甲酸丁二醇酯的共聚物=1:2:7、所述己二酸丁二醇酯和对苯二甲酸丁二醇酯的共聚物:所述热塑性聚酯弹性体=2:8或所述聚丙烯:所述聚丁二酸丁二醇酯:所述聚己内酯=3:3:6。In a specific embodiment, the components of the multiple fully degradable materials and the ratio of each component are the polylactic acid: the polycaprolactone: the butylene adipate and terephthalate Copolymer of butylene formate=1:2:7, the copolymer of butylene adipate and butylene terephthalate: the thermoplastic polyester elastomer=2:8 or all The polypropylene: the polybutylene succinate: the polycaprolactone=3:3:6.
在一个具体实施例中,所述增溶剂包括PR023-7、ADR、115C、异丙醇、马来酸酐、环氧类增容剂、聚乙二醇以及聚己内酯的一种或多种。In a specific embodiment, the solubilizer includes one or more of PR023-7, ADR, 115C, isopropanol, maleic anhydride, epoxy compatibilizer, polyethylene glycol and polycaprolactone .
在一个具体实施例中,所述降温母粒中所述增溶剂的质量分数为0.3~1.5%。In a specific embodiment, the mass fraction of the solubilizer in the cooling master batch is 0.3-1.5%.
在一个具体实施例中,所述全降解降温固件包括用于降低烟气且可全降解的降温管;所述降温管的内部设置有贯通轴向两端且用于所述烟气通过的气流通道;所述降温管采用所述降温母粒制成。In a specific embodiment, the fully degradable cooling firmware includes a fully degradable cooling pipe for reducing flue gas; the interior of the cooling pipe is provided with an air flow that passes through both ends of the axial direction and is used for the flue gas to pass through. channel; the cooling pipe is made of the cooling master batch.
在一个具体实施例中,所述气流通道包括全贯通型中空腔体、辐条式中空腔体或非贯通型中空腔体。In a specific embodiment, the airflow channel includes a full-through hollow cavity, a spoked hollow cavity or a non-through hollow cavity.
全降解降温固件的制备方法,包括以下步骤:获取所述多种全降解材料并进行混合,且在混合的过程中添加所述增溶剂,获取用于造粒的原材料;采用挤出和造粒工艺对所述原材料进行挤出和造粒处理,获取可全降解的所述降温母粒。The preparation method of fully degradable cooling firmware includes the following steps: obtaining the multiple fully degradable materials and mixing, and adding the solubilizer during the mixing process to obtain raw materials for granulation; extruding and granulating In the process, the raw materials are extruded and pelletized to obtain the fully degradable cooling masterbatch.
在一个具体实施例中,对所述多种全降解材料进行干燥;所述干燥的温度为60~80摄氏度;所述干燥的时间为2~4小时。In a specific embodiment, the multiple fully degradable materials are dried; the drying temperature is 60-80 degrees Celsius; and the drying time is 2-4 hours.
在一个具体实施例中,采用挤出和造粒工艺对所述原材料进行挤出和造粒,获取所述降温母粒的过程包括:确定挤出机、第一定型装置、第一冷却/风干装置和第一剪切装置;将所述原材料放置在所述挤出机内,使得所述原材料熔融塑化和挤出,以形成所述降温母粒型坯;将所述降温母粒型坯放置在所述第一定型装置中进行结构、形状和尺寸定型;利用所述第一冷却/风干装置对定型后的所述降温母粒型坯进行冷却和/或风干固化处理;利用所述第一剪切装置对固化后的所述降温母粒型坯进行切粒,获取所述降温母粒。In a specific embodiment, the raw material is extruded and pelletized by an extrusion and pelletizing process, and the process of obtaining the cooling masterbatch includes: determining an extruder, a first shaping device, a first cooling/ an air-drying device and a first shearing device; placing the raw material in the extruder, so that the raw material is melted, plasticized and extruded to form the cooling master batch parison; The blank is placed in the first setting device for structure, shape and size setting; the first cooling/air-drying device is used to cool and/or air-dry and solidify the shaped cooling masterbatch parison; The first shearing device cuts the solidified cooling master batch parison to obtain the cooling master batch.
在一个具体实施例中,所述第一定型装置包括用于所述降温母粒型坯的结构、形状和尺寸定型的第一真空冷却定型套;所述第一冷却/风干装置包括用于传递所述降温母粒型坯并将其冷却固化的风冷传送带;所述第一剪切装置包括用于所述降温母粒型坯切粒的切粒机。In a specific embodiment, the first setting device includes a first vacuum cooling setting sleeve for setting the structure, shape and size of the cooling masterbatch parison; the first cooling/air-drying device includes a an air-cooled conveyor belt for transferring the cooling masterbatch parison and cooling and solidifying it; the first shearing device includes a pelletizer for dicing the cooling masterbatch parison.
在一个具体实施例中,所述挤出机的螺杆和/或挤出模头上设置有第一压力传感器,所述第一压力传感器连接第一伺服电机。In a specific embodiment, a first pressure sensor is provided on the screw of the extruder and/or the extrusion die, and the first pressure sensor is connected to a first servo motor.
在一个具体实施例中,采用挤出和造粒工艺对所述原材料进行挤出和造粒,获取所述降温母粒的过程还包括:确定第一喂料装置,用于将所述原材料定量放置在所述挤出机内。In a specific embodiment, the raw material is extruded and granulated by an extrusion and granulation process, and the process of obtaining the cooling masterbatch further includes: determining a first feeding device for quantitatively feeding the raw material placed in the extruder.
在一个具体实施例中,采用挤塑工艺将所述降温母粒制备成所述降温管。In a specific embodiment, the cooling masterbatch is prepared into the cooling tube by an extrusion process.
在一个具体实施例中,采用所述挤塑工艺将所述降温母粒制备成所述降温管的过程包括:确定挤塑机、第二定型装置、第二冷却/风干装置、错位牵引装置和第二剪切装置;将所述降温母粒放置在所述挤塑机内,使得所述降温母粒熔融塑化和挤出,以形成所述降温管型坯;将所述降温管型坯放置在所述第二定型装置中进行结构、形状和尺寸定型;利用所述第二冷却/风干装置对定型后的所述降温管型坯进行冷却和/或风干固化处理;利用所述错位牵引装置对固化后的所述降温管型坯进行错位扭曲和牵引,以形成降温段产品;利用所述第二剪切装置对所述降温段产品进行切断,获取所述降温管。In a specific embodiment, the process of using the extrusion molding process to prepare the cooling masterbatch into the cooling pipe includes: determining an extruder, a second shaping device, a second cooling/air-drying device, a dislocation traction device and The second shearing device; placing the cooling masterbatch in the extruder, so that the cooling masterbatch is melted, plasticized and extruded to form the cooling tube parison; the cooling tube parison is Place in the second shaping device for structure, shape and size shaping; use the second cooling/air-drying device to cool and/or air-dry the shaped cooling tube parison; use the dislocation traction The device displaces, twists and pulls the solidified cooling tube parison to form a cooling section product; uses the second shearing device to cut the cooling section product to obtain the cooling tube.
在一个具体实施例中,所述挤塑机的内部设置有物料输送部、物料熔融部、熔体输送部、均化输送部、加热保温部和挤出模头部;所述物料输送部用于将所述降温母粒输送至所述挤塑机的内部;所述物料熔融部用于使所述降温母粒达到熔融温度,逐渐融化成熔体;所述熔体输送部用于将所述熔体沿着所述挤塑机的螺杆进行搅拌混合并输送至所述均化输送部;所述均化输送部用于将所述熔体继续熔融稳定并输送至所述加热保温部;所述加热保温部用于稳定所述熔体的温度;所述挤出模头部用于将所述熔体挤出并形成管状拉条。In a specific embodiment, the inside of the extruder is provided with a material conveying part, a material melting part, a melt conveying part, a homogenizing conveying part, a heating and heat preservation part and an extrusion die head; It is used to transport the cooling master batch to the inside of the extruder; the material melting part is used to make the cooling master batch reach the melting temperature and gradually melt into a melt; the melt conveying part is used to The melt is stirred and mixed along the screw of the extruder and conveyed to the homogenizing conveying part; the homogenizing conveying part is used to continuously melt and stabilize the melt and convey it to the heating and heat preservation part; The heating and heat preservation part is used to stabilize the temperature of the melt; the extrusion die part is used to extrude the melt and form a tubular strand.
在一个具体实施例中,所述物料输送部设置有用于控制所述降温母粒输送温度的第一温控部;所述物料熔融部设置有用于控制所述降温母粒熔融温度的第二温控部;所述熔体输送部设置有用于控制所述熔体沿着所述挤塑机的螺杆进行搅拌混合并输送温度的第三温控部;所述均化输送部设置有用于控制所述熔体继续熔融稳定并输送温度的第四温控部;所述加热保温部设置有用于稳定所述熔体温度的第五温控部;所述挤出模头部设置有用于控制所述熔体挤出并形成所述管状拉条温度的第六温控部。In a specific embodiment, the material conveying part is provided with a first temperature control part for controlling the conveying temperature of the cooling masterbatch; the material melting part is provided with a second temperature control part for controlling the melting temperature of the cooling masterbatch a control part; the melt conveying part is provided with a third temperature control part for controlling the temperature of the melt being stirred, mixed and conveyed along the screw of the extruder; the homogenization conveying part is provided with a third temperature control part for controlling the temperature The melt continues to melt and stabilize and conveys the temperature of the fourth temperature control part; the heating and heat preservation part is provided with a fifth temperature control part for stabilizing the melt temperature; the extrusion die head is provided with a The melt is extruded and forms a sixth temperature control portion of the temperature of the tubular strand.
在一个具体实施例中,所述第一温控部用于使得所述降温母粒的输送温度保持在110~140摄氏度;所述第二温控部用于使得所述降温母粒熔融的温度保持在140~180摄氏度;所述第三温控部用于使得所述熔体沿着所述挤塑机的螺杆进行搅拌混合并输送的温度保持在150~180摄氏度;所述第四温控部用于使得所述熔体继续熔融稳定并输送的温度保持在150~180摄氏度;所述第五温控部用于使得所述熔体的稳定温度保持在140~165摄氏度;所述第六温控部用于使得所述熔体挤出并形成所述管状拉条的温度保持在130~150摄氏度。In a specific embodiment, the first temperature control part is used to keep the conveying temperature of the cooling masterbatch at 110-140 degrees Celsius; the second temperature control part is used to make the cooling masterbatch melt at a temperature of 110-140 degrees Celsius. maintained at 140-180 degrees Celsius; the third temperature control part is used to keep the temperature at which the melt is stirred, mixed and transported along the screw of the extruder at 150-180 degrees Celsius; the fourth temperature control part The fifth temperature control part is used to keep the stable temperature of the melt at 150-180 degrees Celsius; the fifth temperature control part is used to keep the stable temperature of the melt at 140-165 degrees Celsius; the sixth The temperature control part is used to keep the temperature at which the melt is extruded and formed into the tubular strand at 130-150 degrees Celsius.
在一个具体实施例中,所述第二定型装置包括用于所述降温管型坯的结构、形状和尺寸定型的第二真空冷却定型套;所述第二冷却/风干装置包括用于盛放降温液体并冷却固化所述降温管型坯的降温槽;所述错位牵引装置包括用于对固化后的所述降温管型坯进行错位扭曲的错位扭曲部和用于对错位扭曲后的所述降温管型坯进行牵引的滤棒成型机布带盘牵引部;所述第二剪切装置包括用于切断所述降温段产品的所述飞剪刀头。In a specific embodiment, the second setting device includes a second vacuum cooling setting sleeve for setting the structure, shape and size of the cooling tube parison; the second cooling/air-drying device includes a setting sleeve for holding a cooling tank for cooling the liquid and cooling and solidifying the cooling tube parison; the dislocation traction device includes a dislocation twisting part for dislocation and twisting the solidified cooling tube parison and a dislocation twisting part for dislocation and twisting the The pulling part of the cloth tape reel of the filter rod forming machine for pulling the parison of the cooling tube; the second shearing device includes the flying scissor head for cutting the product in the cooling section.
在一个具体实施例中,所述冷却/风干装置还包括用于对所述降温管型坯进一步冷却固化的吸丝带。In a specific embodiment, the cooling/air-drying device further includes a suction tape for further cooling and solidifying the cooling tube parison.
在一个具体实施例中,所述挤塑机的螺杆和/或所述挤出模头部上设置有第二压力传感器,所述第二压力传感器连接第二伺服电机。In a specific embodiment, a second pressure sensor is provided on the screw of the extruder and/or the extrusion die head, and the second pressure sensor is connected to a second servo motor.
在一个具体实施例中,采用所述挤塑工艺将所述降温母粒制备成所述降温管的过程还包括:确定第二喂料装置,用于将所述降温母粒定量放置在所述挤塑机内。In a specific embodiment, the process of using the extrusion molding process to prepare the cooling masterbatch into the cooling pipe further includes: determining a second feeding device for quantitatively placing the cooling masterbatch on the cooling pipe. inside the extruder.
全降解降温固件在加热不燃烧卷烟用降温滤棒中的用途;所述用途包括:所述降温母粒在所述降温滤棒中的用途;和/或降温管在所述降温滤棒中的用途。Use of fully degradable cooling firmware in cooling filter rods for heat-not-burn cigarettes; the uses include: the use of the cooling masterbatch in the cooling filter rod; and/or the use of a cooling tube in the cooling filter rod use.
在一个具体实施例中,所述降温滤棒包括多个第一实心滤棒,且相邻所述第一实心滤棒段之间设置有颗粒段;所述颗粒段包括中空管体和放置在所述中空管体内的所述降温母粒;所述第一实心滤棒用于封堵所述降温母粒;所述第一实心滤棒采用第一聚合物纤维和增塑剂或胶黏剂制成;所述第一聚合物纤维包括聚乳酸丝束、聚丙烯丝束和/或二醋酸纤维素丝束。In a specific embodiment, the cooling filter rod includes a plurality of first solid filter rods, and particle segments are arranged between adjacent first solid filter rod segments; the particle segments include a hollow tube body and a the cooling masterbatch in the hollow tube body; the first solid filter rod is used to block the cooling masterbatch; the first solid filter rod adopts the first polymer fiber and plasticizer or glue The first polymer fiber comprises polylactic acid tow, polypropylene tow and/or cellulose diacetate tow.
在一个具体实施例中,所述降温滤棒包括空心滤棒和/或第二实心滤棒,以及与所述第二实心滤棒和/或所述空心滤棒的一端和/或两端连接的所述降温管;所述第二实心滤棒采用第二聚合物纤维和增塑剂或胶黏剂制成;所述第二聚合物纤维包括聚乳酸丝束、聚丙烯丝束和/或二醋酸纤维素丝束;所述空心滤棒采用第三聚合物纤维和增塑剂或胶黏剂制成;所述第三聚合物纤维包括聚乳酸丝束、聚丙烯丝束和/或二醋酸纤维素丝束;所述空心滤棒的内部设置有中空腔体部,所述中空腔体部包括轴向贯通型中空腔体或轴向非贯通型中空腔体;所述空心滤棒的硬度为同材质同外径实心滤棒硬度的60%以上。In a specific embodiment, the cooling filter rod comprises a hollow filter rod and/or a second solid filter rod, and is connected to one end and/or both ends of the second solid filter rod and/or the hollow filter rod the cooling tube; the second solid filter rod is made of the second polymer fiber and plasticizer or adhesive; the second polymer fiber includes polylactic acid tow, polypropylene tow and/or Cellulose diacetate tow; the hollow filter rod is made of a third polymer fiber and a plasticizer or adhesive; the third polymer fiber includes polylactic acid tow, polypropylene tow and/or two Cellulose acetate tow; the hollow filter rod is provided with a hollow cavity body, and the hollow cavity body includes an axial through-type hollow cavity or an axial non-through type hollow cavity; The hardness is more than 60% of the hardness of the solid filter rod of the same material and outer diameter.
有益效果beneficial effect
与现有技术相比,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明的全降解降温固件能够有效提高降温滤棒降温段烟气的吸热效率,降温效果好,同时不影响降温滤棒的吸阻和过滤效率。1. The fully degradable cooling firmware of the present invention can effectively improve the heat absorption efficiency of the flue gas in the cooling section of the cooling filter rod, and the cooling effect is good, and simultaneously does not affect the suction resistance and the filtration efficiency of the cooling filter rod.
2、本发明的全降解降温固件的热稳定性好,安全性好,且环保性好。2. The fully degradable cooling firmware of the present invention has good thermal stability, good safety and good environmental protection.
3、本发明的全降解降温固件的材料消耗低,经济性好。3. The fully degradable cooling firmware of the present invention has low material consumption and good economy.
4、本发明的全降解降温固件包括降温母粒和/或降温管,结构简单,使用方便。4. The fully degradable cooling firmware of the present invention includes a cooling master batch and/or a cooling tube, and has a simple structure and convenient use.
5、本发明的降温管能够增加烟气与气流通道的接触面积,延长烟气在气流通道中的流通、停留时间;从而能够提高烟气与材料的接触碰撞效果,降温效果显著。5. The cooling pipe of the present invention can increase the contact area between the flue gas and the airflow channel, and prolong the circulation and residence time of the flue gas in the airflow channel; thus, the contact collision effect between the flue gas and the material can be improved, and the cooling effect is remarkable.
6、本发明设置了降温槽和吸丝带,能够对降温管型坯进行有效的降温固化,使得降温管型坯内部的辐条降温定型效果更好;同时,吸丝带的冷风也能够去除降温管型坯上的水分,为降温管型坯的切断做好准备。6. The present invention is provided with a cooling tank and a suction ribbon, which can effectively cool and solidify the cooling tube parison, so that the spokes inside the cooling tube parison have a better cooling and shaping effect; at the same time, the cold air of the suction ribbon can also remove the cooling tube. The moisture on the blank is ready for the cutting of the cooling tube parison.
7、本发明设置了错位牵引装置,错位牵引装置包括错位扭曲部和滤棒成型机布带盘牵引部,错位扭曲部能够增加烟气与气流通道的接触面积,并且提高烟气与原材料的接触碰撞效果,进而能够提高烟气的降温效果,滤棒成型机布带盘牵引部能够增加牵引的稳定性。7. The present invention is provided with a dislocation traction device. The dislocation traction device includes a dislocation twisted part and a filter rod forming machine tape reel traction part. The dislocation twisted part can increase the contact area between the flue gas and the airflow channel, and improve the contact between the flue gas and the raw material. The collision effect can further improve the cooling effect of the flue gas, and the traction part of the cloth tape reel of the filter rod forming machine can increase the stability of the traction.
8、本发明设置了第一真空冷却定型套和第二真空冷却定型套,能够快速完成降温母粒型坯和降温管型坯的结构、形状和尺寸定型。8. The present invention is provided with a first vacuum cooling setting sleeve and a second vacuum cooling setting sleeve, which can quickly complete the structure, shape and size setting of the cooling master batch parison and the cooling tube parison.
9、本发明设置了第一压力传感器和第二压力传感器,能够确保原材料和降温母粒在熔融过程中压力可控可调。9. The present invention is provided with a first pressure sensor and a second pressure sensor, which can ensure that the pressure of the raw material and the cooling masterbatch is controllable and adjustable during the melting process.
10、本发明设置了飞剪刀头,由于飞剪刀头与降温段产品处于同步运行状态,因此能够保持降温段产品的切断端面平齐,剪切效果好。10. The present invention is provided with a flying scissor head. Since the flying scissors head and the product in the cooling section are in a synchronous operation state, the cut end face of the product in the cooling section can be kept flush, and the shearing effect is good.
附图说明Description of drawings
图1示出了本发明的降温滤棒的一个具体实施例的结构示意图;Fig. 1 shows the structural representation of a specific embodiment of the cooling filter rod of the present invention;
图2示出了本发明的降温管的一个具体实施例的截面示意图;Figure 2 shows a schematic cross-sectional view of a specific embodiment of the cooling pipe of the present invention;
图3示出了本发明的空心滤棒的一个具体实施例的截面示意图;Figure 3 shows a schematic cross-sectional view of a specific embodiment of the hollow filter rod of the present invention;
图4示出了本发明的第二实心滤棒的一个具体实施例的截面示意图;4 shows a schematic cross-sectional view of a specific embodiment of the second solid filter rod of the present invention;
图5示出了本发明的挤塑机、第二冷却/风干装置和第二剪切装置的结构示意图;Fig. 5 shows the structural schematic diagram of the extruder, the second cooling/air drying device and the second shearing device of the present invention;
图6示出了本发明的PLA/PBAT共混系列样品的热失重曲线示意图;Fig. 6 shows the thermogravimetric curve schematic diagram of PLA/PBAT blending series samples of the present invention;
图7示出了本发明的PLA / PBAT共混系列样品的抗张性质示意图;Figure 7 shows a schematic diagram of the tensile properties of the PLA/PBAT blend series of samples of the present invention;
图8示出了本发明的PLA/PBAT共混系列样品以40摄氏度/分钟扫描时的DSC(差示扫描量热法)分析图。Figure 8 shows a DSC (differential scanning calorimetry) analysis chart of the PLA/PBAT blend series of samples of the present invention when scanned at 40 degrees Celsius/min.
其中,1-降温管;11-气流通道;2-降温滤棒;3-挤塑机;4-第二冷却/风干装置;5-第二剪切装置;6-空心滤棒;7-第二实心滤棒Among them, 1-cooling pipe; 11-air flow channel; 2-cooling filter rod; 3-extruder; 4-second cooling/air drying device; 5-second shearing device; 6-hollow filter rod; 7-th Two solid filter rods
本发明的实施方式Embodiments of the present invention
下面结合附图所示的实施例对本发明作进一步说明。The present invention will be further described below with reference to the embodiments shown in the accompanying drawings.
本发明的全降解降温固件包括:用于降低烟气温度且可全降解的降温母粒;降温母粒采用多种全降解材料及增溶剂制成。该降温母粒能够完全降解,环保性好;并且能够在不影响降温滤棒吸阻和过滤效率的前提下,实现加热不燃烧卷烟入口端烟气的降温,且降温效果好,稳定性好。The fully degradable cooling firmware of the present invention includes: a fully degradable cooling master batch for reducing the temperature of flue gas; the cooling master batch is made of various fully degradable materials and solubilizers. The cooling masterbatch can be completely degraded and has good environmental protection; and can realize the cooling of the flue gas at the inlet end of the heat-not-burn cigarette without affecting the suction resistance and filtration efficiency of the cooling filter rod, and has good cooling effect and good stability.
在一个具体的实施例中,多种全降解材料包括PLA(聚乳酸)、PCL(聚己内酯)、TPEE(热塑性聚酯弹性体)、PBAT(己二酸丁二醇酯和对苯二甲酸丁二醇酯的共聚物)、PBS(聚丁二酸丁二醇酯)、PP(聚丙烯)以及PE(聚乙烯)中的多种物质。In a specific embodiment, the various fully degradable materials include PLA (polylactic acid), PCL (polycaprolactone), TPEE (thermoplastic polyester elastomer), PBAT (butylene adipate and terephthalate) Copolymers of butylene formate), PBS (polybutylene succinate), PP (polypropylene), and various substances in PE (polyethylene).
在一个具体的实施例中,多种全降解材料的组分及各组分的配比为聚乳酸:聚己内酯:己二酸丁二醇酯和对苯二甲酸丁二醇酯的共聚物=1:2:7、己二酸丁二醇酯和对苯二甲酸丁二醇酯的共聚物:热塑性聚酯弹性体=2:8或聚丙烯:聚丁二酸丁二醇酯:聚己内酯=3:3:6。In a specific embodiment, the components of various fully degradable materials and the proportions of each component are polylactic acid: polycaprolactone: copolymerization of butylene adipate and butylene terephthalate Material = 1:2:7, copolymer of butylene adipate and terephthalate: thermoplastic polyester elastomer = 2:8 or polypropylene: polybutylene succinate: Polycaprolactone = 3:3:6.
在一个具体的实施例中,增溶剂包括PR023-7、ADR、115C、异丙醇、马来酸酐、环氧类增容剂、聚乙二醇以及聚己内酯的一种或多种;增溶剂能够有效提高多种全降解材料的混合效果,便于获取用于造粒的原材料。In a specific embodiment, the solubilizer includes one or more of PR023-7, ADR, 115C, isopropanol, maleic anhydride, epoxy compatibilizer, polyethylene glycol and polycaprolactone; The solubilizer can effectively improve the mixing effect of various fully degradable materials, and is convenient for obtaining raw materials for granulation.
在一个具体的实施例中,降温母粒中增溶剂的质量分数为0.3~1.5%。In a specific embodiment, the mass fraction of the solubilizer in the cooling masterbatch is 0.3-1.5%.
在一个具体的实施例中,如图1、图2所示,全降解降温固件还包括用于降低烟气且可全降解的降温管1。降温管1的内部设置有贯通轴向两端且用于烟气通过的气流通道11。降温管1采用降温母粒制成。该降温管1能够完全降解,环保性好;并且能够在不影响降温滤棒2的吸阻和过滤效率的前提下,实现加热不燃烧卷烟入口端烟气的降温,且降温效果好,稳定性好。In a specific embodiment, as shown in FIG. 1 and FIG. 2 , the fully degradable cooling firmware further includes a fully degradable cooling pipe 1 for reducing flue gas. The inside of the cooling pipe 1 is provided with an airflow channel 11 penetrating both ends in the axial direction and used for the passage of flue gas. The cooling tube 1 is made of cooling masterbatch. The cooling pipe 1 can be completely degraded, and has good environmental protection; and can realize the cooling of the smoke at the inlet end of the heat-not-burn cigarette without affecting the suction resistance and filtration efficiency of the cooling filter rod 2, and has good cooling effect and stability. it is good.
在一个具体的实施例中,气流通道11包括全贯通型中空腔体、辐条式中空腔体或非贯通型中空腔体。优选的,如图2所示,气流通道11为辐条式中空腔体,能够增加烟气与气流通道的接触面积,延长烟气在气流通道中的流通和停留时间,从而能够提高烟气与多种全降解材料的接触碰撞效果。In a specific embodiment, the airflow channel 11 includes a full-through hollow cavity, a spoked hollow cavity or a non-through hollow cavity. Preferably, as shown in FIG. 2 , the air flow channel 11 is a spoke-type hollow cavity, which can increase the contact area between the flue gas and the air flow channel, prolong the circulation and residence time of the flue gas in the air flow channel, and thus can improve the efficiency of the flue gas and the flow rate. Contact collision effect of a fully degradable material.
在一个具体的实施例中,辐条式中空腔体包括螺旋辐条式结构,不仅能够提高烟气与多种全降解材料的接触碰撞效果,且美观性好。In a specific embodiment, the spoke-type hollow cavity includes a spiral spoke-type structure, which can not only improve the contact and collision effect between the smoke and various fully degradable materials, but also has good aesthetics.
本发明的全降解降温固件的制备方法,包括以下步骤:The preparation method of the fully degradable cooling firmware of the present invention comprises the following steps:
(1)获取多种全降解材料并进行混合,且在混合的过程中添加增溶剂,获取用于造粒的原材料。(1) Obtain a variety of fully degradable materials and mix them, and add a solubilizer during the mixing process to obtain raw materials for granulation.
(2)采用挤出和造粒工艺对用于造粒的原材料进行挤出和造粒处理,获取可全降解的降温母粒。(2) Extrusion and granulation are used to extrude and granulate the raw materials used for granulation to obtain fully degradable cooling masterbatches.
在一个具体的实施例中,对多种全降解材料进行干燥,能够有效去除水分,防止原材料在后续加热熔融时的水解裂解。其中,干燥的温度为60~80摄氏度。干燥的时间为2~4小时。In a specific embodiment, drying a variety of fully degradable materials can effectively remove moisture and prevent hydrolysis and cracking of raw materials during subsequent heating and melting. Wherein, the drying temperature is 60-80 degrees Celsius. The drying time is 2 to 4 hours.
在一个具体的实施例中,采用热风对多种全降解材料进行干燥,简捷高效,且干燥效果好。In a specific embodiment, using hot air to dry a variety of fully degradable materials is simple and efficient, and has a good drying effect.
在一个具体的实施例中,采用挤出和造粒工艺对原材料进行挤出和造粒,获取降温母粒的过程包括:In a specific embodiment, the raw material is extruded and granulated by extrusion and granulation process, and the process of obtaining the cooling master batch includes:
Figure dest_path_image001
确定挤出机、第一定型装置、第一冷却/风干装置和第一剪切装置;
Figure dest_path_image001
Determine the extruder, the first shaping device, the first cooling/air drying device and the first shearing device;
Figure 655966dest_path_image002
将原材料放置在挤出机内,使得原材料熔融塑化和挤出,以形成降温母粒型坯;
Figure 655966dest_path_image002
The raw material is placed in the extruder, so that the raw material is melted, plasticized and extruded to form a cooling masterbatch parison;
Figure dest_path_image003
将降温母粒型坯放置在第一定型装置内完成结构、形状和尺寸定型;
Figure dest_path_image003
Place the cooling masterbatch parison in the first shaping device to complete the structure, shape and size setting;
Figure 454157dest_path_image004
利用第一冷却/风干装置对定型后的降温母粒型坯进行冷却和/或风干固化处理;
Figure 454157dest_path_image004
Use the first cooling/air-drying device to cool and/or air-dry and solidify the shaped cooling masterbatch parison;
Figure dest_path_image005
利用第一剪切装置对固化后的降温母粒型坯进行切粒,获取降温母粒。
Figure dest_path_image005
The solidified cooling masterbatch parison is cut into pellets by using the first shearing device to obtain the cooling masterbatch.
在一个具体的实施例中,第一定型装置包括用于所述降温母粒型坯的结构、形状和尺寸定型的第一真空冷却定型套,能够快速完成降温母粒型坯的结构、形状和尺寸定型。其中,第一真空冷却定型套内的温度为30~60摄氏度,能够保证降温母粒型坯的冷却定型的效果,并避免降温母粒型坯骤冷收缩。In a specific embodiment, the first setting device includes a first vacuum cooling setting sleeve for setting the structure, shape and size of the cooling masterbatch parison, which can quickly complete the structure and shape of the cooling masterbatch parison and sizing. Wherein, the temperature in the first vacuum cooling and shaping sleeve is 30-60 degrees Celsius, which can ensure the cooling and shaping effect of the cooling masterbatch parison, and avoid quenching shrinkage of the cooling masterbatch parison.
在一个具体的实施例中,第一冷却/风干装置包括用于传递降温母粒型坯并进行冷却固化的风冷传送带,能够有效冷却固化降温母粒型坯,且结构简单,使用方便。使用时,降温母粒型坯通过风冷传送带传送至第一剪切装置中进行切粒。In a specific embodiment, the first cooling/air-drying device includes an air-cooled conveyor belt for transferring the cooling masterbatch parison and cooling and solidifying it, which can effectively cool and solidify the cooling masterbatch parison, and has a simple structure and convenient use. When in use, the cooled master batch parison is transported to the first shearing device through an air-cooled conveyor belt for dicing.
在一个具体的实施例中,风冷传送带包括用于传送降温母粒型坯的传送带,在传送带上设置有用于对降温母粒型坯进行冷却固化的风冷部。其中,风冷部的温度为20~30摄氏度。In a specific embodiment, the air-cooled conveyor belt includes a conveyor belt for conveying the cooling master batch parison, and an air cooling part for cooling and solidifying the cooling master batch parison is provided on the conveyor belt. Among them, the temperature of the air cooling part is 20 to 30 degrees Celsius.
在一个具体的实施例中,第一剪切装置包括用于所述降温母粒型坯切粒的切粒机,能够对降温母粒型坯进行稳定切粒,且均匀性好。In a specific embodiment, the first shearing device includes a pelletizer for dicing the cooled masterbatch parison, which can stably cut the cooled masterbatch parison with good uniformity.
在一个具体的实施例中,采用第一包装机对降温母粒进行包装。In a specific embodiment, the cooling masterbatch is packaged by a first packaging machine.
在一个具体的实施例中,挤出机的螺杆和/或挤出模头上设置有第一压力传感器,所述第一压力传感器连接第一伺服电机,能够确保原材料在熔融过程中压力可控可调。In a specific embodiment, the screw of the extruder and/or the extrusion die is provided with a first pressure sensor, and the first pressure sensor is connected to the first servo motor, which can ensure that the pressure of the raw material is controllable during the melting process Adjustable.
在一个具体的实施例中,采用挤出和造粒工艺对原材料进行挤出和造粒,获取降温母粒的过程包括还包括:确定第一喂料装置,用于将原材料定量放置在挤出机内,能够提高挤出物料的稳定性。In a specific embodiment, the raw materials are extruded and granulated using extrusion and granulation processes, and the process of obtaining the cooling masterbatch includes further comprising: determining a first feeding device for quantitatively placing the raw materials in the extrusion In the machine, it can improve the stability of the extruded material.
在一个具体的实施例中,采用挤塑工艺将降温母粒制备成降温管1(如图1、图2所示)。In a specific embodiment, an extrusion process is used to prepare the cooling masterbatch into a cooling tube 1 (as shown in Figures 1 and 2).
在一个具体的实施例中,采用挤塑工艺将降温母粒制备成降温管1(如图1、图2所示)的过程包括:In a specific embodiment, the process of preparing the cooling masterbatch into the cooling pipe 1 (as shown in Figure 1 and Figure 2 ) by an extrusion molding process includes:
Figure 325161dest_path_image001
确定挤塑机3、第二定型装置、第二冷却/风干装置4、错位牵引装置和第二剪切装置5(如图5所示);
Figure 325161dest_path_image001
Determine the extruder 3, the second setting device, the second cooling/air drying device 4, the dislocation pulling device and the second shearing device 5 (as shown in Figure 5);
Figure 525199dest_path_image002
将降温母粒放置在挤塑机3内,使得降温母粒熔融塑化和挤出,以形成降温管型坯;
Figure 525199dest_path_image002
The cooling masterbatch is placed in the extruder 3, so that the cooling masterbatch is melted, plasticized and extruded to form a cooling tube parison;
Figure 518562dest_path_image006
将降温管型坯放置在第二定型装置内完成结构、形状和尺寸定型;
Figure 518562dest_path_image006
Place the cooling tube parison in the second setting device to complete the structure, shape and size setting;
Figure 194263dest_path_image003
利用第二冷却/风干装置4对定型后的降温管型坯进行冷却和/或风干固化处理;
Figure 194263dest_path_image003
Use the second cooling/air-drying device 4 to cool and/or air-dry and solidify the shaped cooling tube parison;
Figure 931275dest_path_image004
利用错位牵引装置对固化后的降温管型坯进行错位扭曲和牵引,以形成降温段产品;
Figure 931275dest_path_image004
The cured cooling tube parison is dislocated, twisted and pulled by a dislocation traction device to form a cooling section product;
Figure 861185dest_path_image005
利用第二剪切装置5对降温段产品进行切断,获取降温管1(如图1、图2所示)。
Figure 861185dest_path_image005
Use the second shearing device 5 to cut off the product in the cooling section to obtain the cooling tube 1 (as shown in Figures 1 and 2).
在一个具体的实施例中,挤塑机3的内部设置有物料输送部、物料熔融部、熔体输送部、均化输送部、加热保温部和挤出模头部;其中,In a specific embodiment, the inside of the extruder 3 is provided with a material conveying part, a material melting part, a melt conveying part, a homogenizing conveying part, a heating and heat preservation part and an extrusion die head; wherein,
物料输送部用于将降温母粒输送至挤塑机3的内部; The material conveying part is used to convey the cooling masterbatch to the inside of the extruder 3;
物料熔融部用于使降温母粒达到熔融温度,逐渐融化成熔体;The material melting part is used to make the cooling masterbatch reach the melting temperature and gradually melt into a melt;
熔体输送部用于将熔体沿着挤塑机3的螺杆进行搅拌混合并输送至均化输送部;其中,熔体输送部的温度要求与原材料的熔点接近,能够保证原材料的充分熔融塑化效果。The melt conveying part is used for stirring and mixing the melt along the screw of the extruder 3 and conveying it to the homogenizing conveying part; wherein, the temperature of the melt conveying part is required to be close to the melting point of the raw material, which can ensure sufficient melting and plasticizing of the raw material. effect.
均化输送部用于将熔体继续熔融稳定并输送至加热保温部;The homogenizing conveying part is used to continuously melt and stabilize the melt and convey it to the heating and heat preservation part;
加热保温部用于稳定熔体的温度;The heating and heat preservation part is used to stabilize the temperature of the melt;
挤出模头部用于将熔体挤出并形成管状拉条。The extrusion die head is used to extrude the melt and form a tubular strand.
在一个具体的实施例中,物料输送部设置有用于控制降温母粒输送温度的第一温控部,能够稳定地控制降温母粒输送的温度,且可靠性好。物料熔融部设置有用于控制降温母粒熔融温度的第二温控部,能够稳定地控制降温母粒的熔融温度,且可靠性好。熔体输送部设置有用于控制熔体沿着挤塑机3的螺杆进行搅拌混合并输送温度的第三温控部,能够稳定地控制熔体沿着挤塑机3的螺杆进行搅拌混合并输送的温度,且可靠性好。均化输送部设置有用于控制熔体继续熔融稳定并输送温度的第四温控部,能够稳定地控制熔体继续熔融稳定并输送的温度,且可靠性好。加热保温部设置有用于稳定熔体温度的第五温控部,能够稳定地控制熔体的温度。挤出模头部设置有用于控制熔体挤出并形成管状拉条温度的第六温控部,能够稳定地控制熔体挤出并形成管状拉条的温度,且可靠性好。In a specific embodiment, the material conveying part is provided with a first temperature control part for controlling the conveying temperature of the cooling masterbatch, which can stably control the conveying temperature of the cooling masterbatch and has good reliability. The material melting part is provided with a second temperature control part for controlling the melting temperature of the cooling masterbatch, which can stably control the melting temperature of the cooling masterbatch and has good reliability. The melt conveying part is provided with a third temperature control part for controlling the mixing and conveying temperature of the melt along the screw of the extruder 3, which can stably control the mixing and conveying of the melt along the screw of the extruder 3 temperature and good reliability. The homogenizing and conveying part is provided with a fourth temperature control part for controlling the continuous melting and stable temperature of the melt and the conveying temperature, which can stably control the temperature at which the melt continues to melt, stabilize and convey, and has good reliability. The heating and heat preservation part is provided with a fifth temperature control part for stabilizing the temperature of the melt, so that the temperature of the melt can be stably controlled. The extrusion die head is provided with a sixth temperature control part for controlling the temperature of extruding the melt and forming the tubular strand, which can stably control the temperature of extruding the melt and forming the tubular strand, and has good reliability.
在一个具体的实施例中,第一温控部用于使得降温母粒的输送温度保持在110~140摄氏度。第二温控部用于使得降温母粒熔融的温度保持在140~180摄氏度。第三温控部用于使得熔体沿着挤塑机3的螺杆进行搅拌混合并输送的温度保持在150~180摄氏度。第四温控部用于使得熔体继续熔融稳定并输送的温度保持在150~180摄氏度。第五温控部用于使得熔体的稳定温度保持在140~165摄氏度。第六温控部用于使得熔体挤出并形成管状拉条的温度保持在130~150摄氏度,并且能够根据物料的挤出状态进行调节。In a specific embodiment, the first temperature control part is used to keep the conveying temperature of the cooling masterbatch at 110-140 degrees Celsius. The second temperature control part is used to keep the melting temperature of the cooling masterbatch at 140-180 degrees Celsius. The third temperature control part is used to keep the temperature at which the melt is stirred, mixed and conveyed along the screw of the extruder 3 at 150-180 degrees Celsius. The fourth temperature control part is used to keep the temperature at which the melt continues to be melted stably and transported at 150-180 degrees Celsius. The fifth temperature control part is used to keep the stable temperature of the melt at 140-165 degrees Celsius. The sixth temperature control part is used to keep the temperature at which the melt is extruded and formed into a tubular strand at 130-150 degrees Celsius, and can be adjusted according to the extrusion state of the material.
在一个具体的实施例中,第二定型装置包括用于降温管型坯的结构、形状和尺寸定型的第二真空冷却定型套,能够快速完成降温管型坯的结构、形状和尺寸定型。其中,第二真空冷却定型套的温度为30~60摄氏度,能够保证降温管型坯冷却定型的效果,并避免降温管型坯骤冷收缩。In a specific embodiment, the second setting device includes a second vacuum cooling setting sleeve for setting the structure, shape and size of the cooling tube parison, which can quickly complete the structure, shape and size setting of the cooling tube parison. Wherein, the temperature of the second vacuum cooling and shaping sleeve is 30-60 degrees Celsius, which can ensure the cooling and shaping effect of the cooling tube parison, and avoid the rapid cooling and shrinkage of the cooling tube parison.
在一个具体的实施例中,第二真空冷却定型套的长度为0.1厘米~1米,能够延长降温管型坯的定型时间,定型效果会更好,使得降温固件型坯的结构、形状和尺寸更加稳定,同时,第二真空冷却定型套的大幅度延长,能够有效提高生产的效率。In a specific embodiment, the length of the second vacuum cooling setting sleeve is 0.1 cm to 1 meter, which can prolong the setting time of the cooling tube parison, and the setting effect will be better, so that the structure, shape and size of the cooling firmware parison It is more stable, and at the same time, the substantial extension of the second vacuum cooling setting sleeve can effectively improve the production efficiency.
在一个具体的实施例中,第二冷却/风干装置4包括用于盛放降温液体并冷却固化降温管型坯的降温槽41,能够实现降温管型坯的尺寸稳定。其中,降温液体包括第一降温液体和第二降温液体。第一降温液体的温度为10~20摄氏度,第二降温液体的温度为20~30摄氏度。降温管型坯从降温槽41中出来后,能够快速完成降温管型坯的固化冷却。In a specific embodiment, the second cooling/air-drying device 4 includes a cooling tank 41 for containing the cooling liquid and cooling and solidifying the cooling tube parison, which can achieve dimensional stability of the cooling tube parison. The cooling liquid includes a first cooling liquid and a second cooling liquid. The temperature of the first cooling liquid is 10-20 degrees Celsius, and the temperature of the second cooling liquid is 20-30 degrees Celsius. After the cooling tube parison comes out of the cooling tank 41, the solidification and cooling of the cooling tube parison can be quickly completed.
在一个具体的实施例中,第二冷却/风干装置4还包括用于对降温管型坯进一步冷却固化的吸丝带,采用吸丝带式冷气冷却方式,能够对降温管型坯进一步的降温固化,使得降温管型坯内部的辐条降温定型效果更好。同时,吸丝带的冷风也能够去除降温管型坯上的水分,为降温管型坯切断做好准备。In a specific embodiment, the second cooling/air-drying device 4 further includes a suction tape for further cooling and solidifying the cooling tube parison, and the cooling tube parison can be further cooled and solidified by using the suction tape type cold air cooling method, The cooling and shaping effect of the spokes inside the cooling tube parison is better. At the same time, the cold air of the suction ribbon can also remove the moisture on the parison of the cooling tube, so as to prepare for the cutting of the parison of the cooling tube.
在一个具体的实施例中,错位牵引装置包括用于对固化后的降温管型坯进行错位扭曲的错位扭曲部和用于对错位扭曲后的降温管型坯进行牵引的滤棒成型机布带盘牵引部,能够获取符合要求的降温段产品。其中,错位扭曲部能够增加烟气与气流通道的接触面积,并且提高烟气与原材料的接触碰撞效果,进而能够提高烟气的降温效果。滤棒成型机布带盘牵引部能够增加牵引的稳定性。In a specific embodiment, the dislocation pulling device includes a dislocation twisting part for dislocating and twisting the cured cooling tube parison and a filter rod forming machine cloth belt for pulling the dislocation and twisting cooling tube parison The disc traction part can obtain the cooling section products that meet the requirements. Wherein, the dislocation and twisted part can increase the contact area between the flue gas and the airflow channel, and improve the contact and collision effect between the flue gas and the raw material, thereby improving the cooling effect of the flue gas. The pulling part of the cloth tape reel of the filter rod forming machine can increase the stability of the pulling.
在一个具体的实施例中,第二剪切装置5包括用于切断降温段产品的飞剪刀头,由于飞剪刀头与降温段产品处于同步运行状态,因此能够保持降温段产品的切断端面平齐,剪切效果好。In a specific embodiment, the second shearing device 5 includes a flying scissor head for cutting the product in the cooling section. Since the flying scissors head and the product in the cooling section are in a synchronous operation state, the cutting end surface of the product in the cooling section can be kept flush. , the cutting effect is good.
在一个具体的实施例中,在挤塑机3的螺杆和/或挤出模头部上设置有第二压力传感器,第二压力传感器连接第二伺服电机,能够确保降温母粒在分区熔融过程中压力可控可调。In a specific embodiment, a second pressure sensor is provided on the screw and/or the extrusion die head of the extruder 3, and the second pressure sensor is connected to the second servo motor, which can ensure that the cooling masterbatch is melted in a zoned process. The medium pressure is controllable and adjustable.
在一个具体的实施例中,采用挤塑工艺将降温母粒制备成降温管1的过程还包括:确定第二喂料装置,用于将降温母粒定量放置在挤塑机3内,能够提高挤出物料的稳定性。In a specific embodiment, the process of preparing the cooling masterbatch into the cooling tube 1 by the extrusion molding process further includes: determining a second feeding device for quantitatively placing the cooling masterbatch in the extruder 3, which can improve the Stability of extruded material.
在一个具体的实施例中,采用第二包装机对降温管1进行包装。In a specific embodiment, the cooling tube 1 is packaged by a second packaging machine.
本发明提供了根据本发明的全降解降温固件和根据本发明的上述方法制得的全降解降温固件在加热不燃烧卷烟用降温滤棒2(如图1所示)中的用途;用途包括:降温母粒在降温滤棒中的用途;和/或降温管1在降温滤棒2(如图1、图2所示)中的用途。The present invention provides the use of the fully degradable cooling firmware according to the present invention and the fully degraded cooling firmware prepared by the above-mentioned method of the present invention in a cooling filter rod 2 for heat-not-burn cigarettes (as shown in Figure 1 ); the uses include: Application of cooling masterbatch in cooling filter rod; and/or application of cooling tube 1 in cooling filter rod 2 (as shown in Figure 1 and Figure 2).
在一个具体的实施例中,降温滤棒2包括多个第一实心滤棒,且相邻第一实心滤棒段之间设置有颗粒段。颗粒段包括中空管体和放置在中空管体内的降温母粒。第一实心滤棒用于封堵降温母粒。第一实心滤棒采用第一聚合物纤维和增塑剂或胶黏剂制成,能够有效封堵降温母粒,防止降温母粒流出颗粒段。In a specific embodiment, the cooling filter rod 2 includes a plurality of first solid filter rods, and particle segments are arranged between adjacent first solid filter rod segments. The particle section includes a hollow tube body and a cooling masterbatch placed in the hollow tube body. The first solid filter rod is used to block the cooling masterbatch. The first solid filter rod is made of the first polymer fiber and plasticizer or adhesive, which can effectively block the cooling masterbatch and prevent the cooling masterbatch from flowing out of the particle section.
在一个具体的实施例中,第一聚合物纤维包括聚乳酸丝束、聚丙烯丝束和/或二醋酸纤维素丝束。In a specific embodiment, the first polymer fibers comprise polylactic acid tow, polypropylene tow, and/or cellulose diacetate tow.
在一个具体的实施例中,如图1~4所示,降温滤棒2包括空心滤棒6和/或第二实心滤棒7,以及与第二实心滤棒7和/或空心滤棒6的一端和/或两端连接的降温管1。In a specific embodiment, as shown in FIGS. 1 to 4 , the cooling filter rod 2 includes a hollow filter rod 6 and/or a second solid filter rod 7 , and the second solid filter rod 7 and/or the hollow filter rod 6 One end and/or both ends of the cooling pipe 1 are connected.
在一个具体的实施例中,如图1所示,降温滤棒2包括空心滤棒6和第二实心滤棒7,以及设置在空心滤棒6和第二实心滤棒7之间的降温管1。In a specific embodiment, as shown in FIG. 1 , the cooling filter rod 2 includes a hollow filter rod 6 and a second solid filter rod 7 , and a cooling pipe disposed between the hollow filter rod 6 and the second solid filter rod 7 1.
在一个具体的实施例中,第二实心滤棒7采用第二聚合物纤维和增塑剂或胶黏剂制成。In a specific embodiment, the second solid filter rod 7 is made of a second polymer fiber and a plasticizer or adhesive.
在一个具体的实施例中,第二聚合物纤维包括聚乳酸丝束、聚丙烯丝束和/或二醋酸纤维素丝束。In a specific embodiment, the second polymer fibers comprise polylactic acid tow, polypropylene tow, and/or cellulose diacetate tow.
在一个具体的实施例中,空心滤棒6采用第三聚合物纤维和增塑剂或胶黏剂制成。In a specific embodiment, the hollow filter rod 6 is made of a third polymer fiber and a plasticizer or adhesive.
在一个具体的实施例中,第三聚合物纤维包括聚乳酸丝束、聚丙烯丝束和/或二醋酸纤维素丝束。In a specific embodiment, the third polymer fibers comprise polylactic acid tow, polypropylene tow, and/or cellulose diacetate tow.
在一个具体的实施例中,空心滤棒6的内部设置有中空腔体部61。中空腔体部61包括轴向贯通型的中空腔体或轴向非贯通型的中空腔体。空心滤棒的硬度为同材质同外径实心滤棒硬度的60%以上。In a specific embodiment, a hollow cavity portion 61 is provided inside the hollow filter rod 6 . The hollow cavity portion 61 includes an axial through-type hollow cavity or an axial non-through-type hollow cavity. The hardness of the hollow filter rod is more than 60% of the hardness of the solid filter rod of the same material and outer diameter.
在一个具体的实施例中,采用滤棒三元复合设备(用于复合降温管1、空心滤棒6和第二实心滤棒7)制备用于加热不燃烧卷烟的降温滤棒2。In a specific embodiment, a filter rod ternary composite equipment (for the composite cooling tube 1 , the hollow filter rod 6 and the second solid filter rod 7 ) is used to prepare the cooling filter rod 2 for heating non-burning cigarettes.
下面列举一具体实施例:A specific embodiment is listed below:
实施例一:降温母粒的制备Embodiment 1: the preparation of cooling master batch
选用聚乳酸、聚己内酯、热塑性聚酯弹性体、己二酸丁二醇酯和对苯二甲酸丁二醇酯的共聚物、聚丁二酸丁二醇酯、聚丙烯以及聚乙烯中的2~4种,以获取多种全降解材料。将其按照一定的配比共混并进行干燥处理,在混合的过程中加入质量分数为0.3%~1.5%的PR023-7、ADR、115C、异丙醇、马来酸酐、环氧类增容剂、聚乙二醇、聚己内酯其中一种作为增溶剂,以形成用于造粒的原材料。将原材料放置在双螺杆挤出机的内部进行熔融塑化和挤出,以形成降温母粒型坯。利用风冷传送带将降温母粒型坯传送至造粒机进行切粒。Select polylactic acid, polycaprolactone, thermoplastic polyester elastomer, copolymer of butylene adipate and butylene terephthalate, polybutylene succinate, polypropylene and polyethylene of 2 to 4 kinds to obtain a variety of fully degradable materials. It is blended according to a certain ratio and dried, and in the process of mixing, PR023-7, ADR, 115C, isopropanol, maleic anhydride, and epoxy with a mass fraction of 0.3% to 1.5% are added for compatibilization. As a solubilizer, one of polyethylene glycol, polyethylene glycol, and polycaprolactone is used as a solubilizer to form a raw material for granulation. The raw material is placed inside a twin-screw extruder for melt plasticization and extrusion to form a cooling masterbatch parison. Using an air-cooled conveyor belt, the cooled masterbatch parison is transported to a pelletizer for pelletizing.
进一步地,干燥的温度为60~80摄氏度。Further, the drying temperature is 60-80 degrees Celsius.
进一步地,采用高度混合机对聚乳酸、聚己内酯、热塑性聚酯弹性体、己二酸丁二醇酯和对苯二甲酸丁二醇酯的共聚物、聚丁二酸丁二醇酯、聚丙烯以及聚乙烯中的2~4种物质和增溶剂进行高速混合,共混速度为3000~7000转每分钟。Further, polylactic acid, polycaprolactone, thermoplastic polyester elastomer, copolymer of butylene adipate and butylene terephthalate, polybutylene succinate were 2 to 4 substances in polypropylene and polyethylene and the solubilizer are mixed at high speed, and the mixing speed is 3000 to 7000 rpm.
进一步地,采用第一喂料装置将原材料定量放置在双螺杆挤出机的内部进行熔融塑化和挤出。Further, the first feeding device is used to quantitatively place the raw materials inside the twin-screw extruder for melt plasticization and extrusion.
进一步地,熔融的温度为170~210℃。Further, the melting temperature is 170 to 210°C.
进一步地,风冷传送带包括用于传送降温母粒型坯的传送带,在传送带上设置有用于对降温母粒型坯进行降温固化的风冷部。Further, the air-cooled conveyor belt includes a conveyor belt for conveying the cooling master batch parison, and an air cooling portion for cooling and solidifying the cooling master batch parison is provided on the conveyor belt.
进一步地,造粒机内设置有用于切粒的切粒刀头,能够对降温母粒型坯进行稳定的切粒。Further, the pelletizer is provided with a pelletizing cutter head for pelletizing, which can stably pelletize the cooled masterbatch parison.
进一步地,降温母粒的粒径为0.1~0.4毫米。Further, the particle size of the cooling master batch is 0.1-0.4 mm.
进一步地,采用第一包装机对降温母粒进行包装。Further, the cooling masterbatch is packaged by the first packaging machine.
进一步地,确定多种全降解材料的组分及各组分的配比为聚乳酸:己二酸丁二醇酯和对苯二甲酸丁二醇酯的共聚物=7:3;其加工性能稳定,产品的软硬度适中,并利于后续加工。其中,聚乳酸E-1300的基本特性如表1所示。Further, it is determined that the components of various fully degradable materials and the ratio of each component are polylactic acid: copolymer of butylene adipate and butylene terephthalate=7:3; its processability Stable, the product has moderate softness and hardness, and is conducive to subsequent processing. Among them, the basic characteristics of polylactic acid E-1300 are shown in Table 1.
Figure dest_path_image007
Figure dest_path_image007
实施例二:降温管的制备Example 2: Preparation of Cooling Tube
采用聚乳酸(E-1300)和己二酸丁二醇酯和对苯二甲酸丁二醇酯的共聚物制备降温管,包括以下步骤:采购真空包装的生物降解塑料,开包后能够直接使用,开包后未使用完,应再次密封保存。将生物降解塑料制备成降温母粒,并将降温母粒放置在挤塑机3内,进行熔融塑化和挤出,以形成降温管型坯。其中,挤塑机3内物料输送部的温度保持在140摄氏度,挤塑机3内物料熔融部的温度保持在150摄氏度,挤塑机3内熔体输送部的温度保持在160摄氏度,挤塑机3内均化输送部的温度保持在165摄氏度,挤塑机3内加热保温部的温度保持在165摄氏度,挤塑机3内挤出模头部的温度保持在150摄氏度,并且挤出模头部的温度能够根据降温管型坯的挤出情况适当调整。如果挤出熔体的粘度过低,使得降温管型坯难以成型的话,则适当降低温度;如果物料塑化不好的话,适当升高温度。并且,挤塑机3的螺杆的转速和牵引速度能够根据降温管的壁厚和内径适当调整。对降温管型坯进行定型。将定型后的降温管型坯通过降温槽41内的降温液体进行冷却固化。其中,降温液体的温度小于等于25摄氏度。如果难以固化成型的话,应该进一步降低降温液体的温度。利用错位牵引装置对固化后的降温管型坯进行错位扭曲和牵引,以形成降温段产品。对降温段产品进行切断,获取降温管1。Using polylactic acid (E-1300) and a copolymer of butylene adipate and terephthalate to prepare a cooling pipe, the cooling pipe includes the following steps: purchasing vacuum-packed biodegradable plastics that can be used directly after unpacking, If the package is not used up after opening, it should be sealed and stored again. The biodegradable plastic is prepared into a cooling masterbatch, and the cooling masterbatch is placed in the extruder 3 for melting, plasticizing and extrusion to form a cooling tube parison. Among them, the temperature of the material conveying part in the extruder 3 is kept at 140 degrees Celsius, the temperature of the material melting part in the extruder 3 is kept at 150 degrees Celsius, and the temperature of the melt conveying part in the extruder 3 is kept at 160 degrees Celsius, and the extrusion molding The temperature of the homogenization and conveying part in the extruder 3 is kept at 165 degrees Celsius, the temperature of the heating and heat preservation part in the extruder 3 is kept at 165 degrees Celsius, the temperature of the extrusion die head in the extruder 3 is kept at 150 degrees Celsius, and the extrusion die is kept at 150 degrees Celsius. The temperature of the head can be appropriately adjusted according to the extrusion of the cooling tube parison. If the viscosity of the extruded melt is too low, making it difficult to form the cooling tube parison, lower the temperature appropriately; if the material is not plasticized properly, raise the temperature appropriately. In addition, the rotational speed and pulling speed of the screw of the extruder 3 can be appropriately adjusted according to the wall thickness and inner diameter of the cooling pipe. Shape the cooling tube parison. The shaped cooling tube parison is cooled and solidified by the cooling liquid in the cooling tank 41 . Among them, the temperature of the cooling liquid is less than or equal to 25 degrees Celsius. If it is difficult to cure and form, the temperature of the cooling liquid should be further reduced. The cured cooling tube parison is dislocated, twisted and pulled by a dislocation traction device to form a cooling section product. Cut off the product in the cooling section to obtain the cooling pipe 1.
进一步地,以圆周外径6.95mm(毫米)降温管为例,典型技术参数如表2所示。Further, taking the cooling tube with a circumference of 6.95mm (mm) as an example, the typical technical parameters are shown in Table 2.
Figure 291029dest_path_image008
Figure 291029dest_path_image008
本实施例二获得的降温管1与同类型产品的相比,具有如下优势:Compared with the products of the same type, the cooling pipe 1 obtained in the second embodiment has the following advantages:
1)降温管1与同类型产品的长度相同时,降温管1的重量只是皱褶形式(薄膜皱褶)的80%左右,材料消耗低,经济性好。1) When the length of the cooling tube 1 is the same as that of the same type of product, the weight of the cooling tube 1 is only about 80% of the wrinkle form (film wrinkle), the material consumption is low, and the economy is good.
2)降温管1与同类型产品的长度相同时,降温管1的降温面积是圆管附膜(纸管附聚乳酸膜)的2.7倍,考虑到孔隙率只有圆管附膜的86%,降温管1的实际降温效率是圆管附膜的2.3倍。2) When the length of the cooling tube 1 is the same as that of the same type of product, the cooling area of the cooling tube 1 is 2.7 times that of the round tube with film (paper tube with polylactic acid film). Considering that the porosity is only 86% of that of the round tube with film, The actual cooling efficiency of the cooling tube 1 is 2.3 times that of the round tube with film.
实施例三:PLA / PBAT共混系列样品的制备Example 3: Preparation of PLA/PBAT blend series samples
将PLA / PBAT共聚物置于真空干燥箱中,在50摄氏度下烘干4小时;接着将PLA / PBAT以不同配比加入密炼机(SU-70L,江苏溯源橡塑科技有限公司)并在180摄氏度/120rpm(转每分钟)加工条件下混炼3分钟制备不同的PLA / PBAT共混系列样品。所制备的共混系列样品代号及组成如表3所示。The PLA/PBAT copolymer was placed in a vacuum drying oven and dried at 50 degrees Celsius for 4 hours; then PLA/PBAT was added to an internal mixer (SU-70L, Jiangsu Suyuan Rubber and Plastic Technology Co., Ltd.) in different proportions and dried at 180 °C. Different PLA/PBAT blend series samples were prepared by mixing for 3 minutes under the processing conditions of degrees Celsius/120 rpm (revolutions per minute). The code and composition of the prepared blend series samples are shown in Table 3.
Figure dest_path_image009
Figure dest_path_image009
进一步地,测定PLA/PBAT共混系列样品的热失重情况。图6为PLA/PBAT共混系列样品的热失重曲线。其中,曲线1表示纯PBAT的热失重曲线,温度达400摄氏度左右,其质量保留率基本100%,表明PBAT的热稳定性非常高。确定PLA/PBAT共混系列样品的热分解温度,如表4所示。Further, the thermal weight loss of PLA/PBAT blend series samples was determined. Figure 6 is the thermogravimetric curve of the PLA/PBAT blend series samples. Among them, curve 1 represents the thermal weight loss curve of pure PBAT. The temperature reaches about 400 degrees Celsius, and its mass retention rate is basically 100%, indicating that the thermal stability of PBAT is very high. The thermal decomposition temperature of the PLA/PBAT blend series samples was determined, as shown in Table 4.
Figure 329392dest_path_image010
Figure 329392dest_path_image010
从上表可知,PLA/PBAT共混物在失重率为5%时的温度与纯PLA相比略有提高;PLA/PBAT共混物在失重率为50%和90%时的极大值温度与纯PLA相比分别提高了42.73摄氏度和71.21摄氏度。PBAT的加入降低了PLA的高温分解速率,即增加了其热稳定性,安全性好。It can be seen from the above table that the temperature of PLA/PBAT blends at a weight loss rate of 5% is slightly higher than that of pure PLA; the maximum temperature of PLA/PBAT blends at a weight loss rate of 50% and 90% Compared with pure PLA, the increase was 42.73 degrees Celsius and 71.21 degrees Celsius, respectively. The addition of PBAT reduces the high temperature decomposition rate of PLA, that is, increases its thermal stability and has good safety.
进一步地,测定PLA / PBAT的材料力学性能。具体的,将PLA / PBAT共混系列样品,依照ASTM D-638 第Ⅳ型规范样品制样测试;所有样品均用热压机在190摄氏度,10兆帕的条件下热压3分钟后冷却成型,以规范裁刀裁出规范样品,再用宏达仪器公司HT-9112万能材料试验机在25 摄氏度以50 毫米/分钟的拉伸速度测试拉伸性质。每种组成下所有力学性能的值均为5根样条测试数据的平均值,如表5所示。Further, the material mechanical properties of PLA/PBAT were determined. Specifically, the PLA/ PBAT blending series samples were prepared and tested in accordance with ASTM D-638 Type IV standard samples; all samples were hot-pressed under the conditions of 190 degrees Celsius and 10 MPa for 3 minutes, cooled and formed, and then cut with standard cutters The standard samples were taken out, and then the tensile properties were tested with a HT-9112 universal material testing machine from Hongda Instrument Company at a tensile speed of 50 mm/min at 25 degrees Celsius. The values of all mechanical properties under each composition are the average value of the test data of 5 splines, as shown in Table 5.
Figure dest_path_image011
Figure dest_path_image011
进一步地,测定PLA / PBAT的共混系列样品的抗张性质。图7为PLA / PBAT共混系列样品的抗张性质示意图。纯聚乳酸的抗张强度(σf)高达 48.3 兆帕 ,而断裂伸长率(εf)仅为 3.7 % ;在PLAxPBATy共混系列样品中,随着PLA含量的增加,PLAxPBATy 共混系列样品的断裂伸长率值显着增加。例如:当 PBAT 的含量只增加 10 % 时,PLA 90PBAT 10 的断裂伸长率值已经提高到了132.6 % ,而抗张强度仅下降到45.5兆帕;随着PBAT的加入,PLAxPBATy的抗张强度逐渐下降,当PBAT的含量达到20%时,PLA80PBAT20 的抗张强度降低到39.7兆帕,随着PBAT含量的继续降低,PLA的强度下降的趋势越来越明显。据以上数据分析,在降温管1挤塑成型的过程中,PBAT的添加含量不宜超过20%。 Further, the tensile properties of the PLA/PBAT blend series samples were determined. Figure 7 is a schematic diagram of the tensile properties of PLA/PBAT blend series samples. The tensile strength (σf) of pure PLA is as high as 48.3 MPa, while the elongation at break (εf) is only 3.7 %; in the PLAxPBATy blend series samples, with the increase of PLA content, the fracture of the PLAxPBATy blend series samples The elongation values increased significantly. For example: when the content of PBAT is only increased by 10%, the elongation at break value of PLA 90 PBAT 10 has increased to 132.6%, while the tensile strength has only dropped to 45.5 MPa; with the addition of PBAT, the tensile strength of PLAxPBATy It gradually decreased. When the PBAT content reached 20%, the tensile strength of PLA80PBAT20 decreased to 39.7 MPa. With the continuous decrease of PBAT content, the decreasing trend of the strength of PLA became more and more obvious. According to the above data analysis, in the process of extrusion molding of cooling tube 1, the added content of PBAT should not exceed 20%.
进一步地,测定PLA / PBAT的材料热性能。具体的,将所制得PLA及PLAxPBATy系列样品,以TA公司Q100型差示扫描量热分析仪 (differential scanning calorimeter, DSC) 分析其熔点、结晶度及其它热学性质。在检测温度范围内,将基准线调整到其波动范围小于0.04mW(毫瓦),使熔解热的最大偏差在±3J/g(焦每克)之内,即对结晶度而言,大约只有1%的误差。仪器以纯铟(indium)熔解热28.4焦每克校正,所有热分析实验均在氮气流量45ml/min(毫升每分钟)下进行,升温速率为40℃/min(摄氏度每分钟),加热温度范围自负80摄氏度至200摄氏度。从DSC(差示扫描量热法)曲线可以获知熔融热ΔH与结晶度。结晶度的计算依据公式(1)进行:Further, the material thermal properties of PLA/PBAT were determined. Specifically, the prepared PLA and PLAxPBATy series samples were analyzed by TA company Q100 differential scanning calorimetry analyzer (differential scanning calorimetry). Scanning calorimeter, DSC) to analyze its melting point, crystallinity and other thermal properties. Within the detection temperature range, adjust the reference line so that its fluctuation range is less than 0.04mW (milliwatts), so that the maximum deviation of the heat of fusion is within ±3J/g (joule per gram), that is, for crystallinity, about only 1% error. The instrument is calibrated with pure indium (indium) fusion heat of 28.4 joules per gram. All thermal analysis experiments are carried out at a nitrogen flow rate of 45ml/min (milliliters per minute), and the heating rate is 40°C/min (degrees Celsius per minute). The heating temperature range is at your own risk. 80 degrees Celsius to 200 degrees Celsius. From the DSC (differential scanning calorimetry) curve, the heat of fusion ΔH and the degree of crystallinity can be known. The crystallinity is calculated according to formula (1):
Figure 430947dest_path_image012
Figure 430947dest_path_image012
其中,
Figure dest_path_image013
为样品的结晶度;为样品的熔融焓;为PLA完全结晶的熔融焓93.6Jg -1[80] ;为样品中PLA的重量含量。
in,
Figure dest_path_image013
is the crystallinity of the sample; is the melting enthalpy of the sample; is the melting enthalpy of PLA complete crystallization 93.6Jg -1 [80] ; is the weight content of PLA in the sample.
Figure 871156dest_path_image014
Figure 871156dest_path_image014
图8为(a)PLA,(b)PLA 90PBAT 10,(c)PLA 80PBAT 20,(d)PLA 70PBAT 30, (e)PLA 60PBAT 40,(f)PLA 50PBAT 50 和(g)PBAT 样品以40摄氏度/分钟扫描时的DSC分析图。从图8(a)能够观察到,PLA的玻璃化转移温度为60摄氏度,PLA的熔融吸热峰温度为171.8摄氏度。从图8(g)能够看到一个对应于PBAT宽的吸热峰,峰值大约是55摄氏度。当PBAT加入PLA后,PLAxPBATy样品的结晶度、熔融温度和再结晶起始温度数值都随PBAT含量的增加而逐渐减小。相反的,PLAxPBATy样品的玻璃化转变温度数值随PBAT含量的增加而逐渐增大。例如,当PBAT含量由0增加到20及50wt%(重量百分比)时,PLAxPBATy共混样品中PLA的玻璃化转变温度值由62.8摄氏度提高到63摄氏度及63.6摄氏度。PLAxPBATy样品在挤压反应过程中,PBAT分子上的环氧基团开环与PLA分子末端的羧基反应生成酯基,这些“加长”或“交联 ”的PLA分子会在冷却结晶或升温扫描过程中抑制PLA链段的运动,降低结晶速率、结晶完美度及结晶度;从而使得PLAxPBATy样品的玻璃化转变温度随着PBAT含量的增加而逐渐增加,而熔融温度、结晶度以及再结晶起始温度反而随着PBAT含量的增加而逐渐降低。这种PLA熔融吸热峰值的降低和再结晶温度的降低行为,都有利于降温滤棒2中烟气降温段的吸热效率,对烟气的降温起到有益的作用。 Figure 8 shows (a) PLA, (b) PLA 90 PBAT 10 , (c) PLA 80 PBAT 20 , (d) PLA 70 PBAT 30 , (e) PLA 60 PBAT 40 , (f) PLA 50 PBAT 50 and (g) PLA 50 PBAT 50 ) DSC analysis of a PBAT sample scanned at 40°C/min. From Figure 8(a), it can be observed that the glass transition temperature of PLA is 60 degrees Celsius, and the melting endothermic peak temperature of PLA is 171.8 degrees Celsius. A broad endothermic peak corresponding to PBAT can be seen from Fig. 8(g), with a peak around 55°C. When PBAT was added to PLA, the crystallinity, melting temperature and recrystallization onset temperature of PLAxPBATy samples decreased gradually with the increase of PBAT content. In contrast, the glass transition temperature values of the PLAxPBATy samples increased gradually with the increase of PBAT content. For example, when the PBAT content was increased from 0 to 20 and 50 wt% (wt%), the glass transition temperature values of PLA in the PLAxPBATy blend samples increased from 62.8 degrees Celsius to 63 degrees Celsius and 63.6 degrees Celsius. During the extrusion reaction of the PLAxPBATy sample, the epoxy group on the PBAT molecule reacts with the carboxyl group at the end of the PLA molecule to form an ester group. These "lengthened" or "cross-linked" PLA molecules will crystallize during cooling or heating during scanning. Inhibit the movement of PLA segments, reduce the crystallization rate, crystallization perfection and crystallinity; so that the glass transition temperature of the PLAxPBATy sample increases gradually with the increase of PBAT content, while the melting temperature, crystallinity and recrystallization onset temperature On the contrary, it gradually decreased with the increase of PBAT content. The reduction of the melting endothermic peak value of PLA and the reduction of the recrystallization temperature are both beneficial to the endothermic efficiency of the flue gas cooling section in the cooling filter rod 2, and play a beneficial role in the cooling of the flue gas.
本发明的保护范围不限于上述的实施例,显然,本领域的技术人员可以对本发明进行各种改动和变形而不脱离本发明的范围和精神。倘若这些改动和变形属于本发明权利要求及其等同技术的范围,则本发明的意图也包含这些改动和变形在内。The protection scope of the present invention is not limited to the above-mentioned embodiments. Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the scope and spirit of the present invention. If these changes and modifications belong to the scope of the claims of the present invention and their equivalents, the present invention is intended to include these changes and modifications.

Claims (25)

  1. 一种全降解降温固件,其特征在于,包括用于降低烟气温度且可全降解的降温母粒;所述降温母粒采用多种全降解材料及增溶剂制成。 A fully degradable cooling firmware is characterized in that it comprises a fully degradable cooling master batch for reducing the temperature of flue gas; the cooling master batch is made of various fully degradable materials and solubilizers.
  2. 根据权利要求1所述的全降解降温固件,其特征在于,所述多种全降解材料包括聚乳酸、聚己内酯、热塑性聚酯弹性体、己二酸丁二醇酯和对苯二甲酸丁二醇酯的共聚物、聚丁二酸丁二醇酯、聚丙烯以及聚乙烯中的多种物质。 The fully degradable cooling firmware according to claim 1, wherein the various fully degradable materials include polylactic acid, polycaprolactone, thermoplastic polyester elastomer, butylene adipate and terephthalic acid Copolymers of butylene succinate, polybutylene succinate, polypropylene and various substances in polyethylene.
  3. 根据权利要求2所述的全降解降温固件,其特征在于,所述多种全降解材料的组分及各组分的配比为所述聚乳酸:所述聚己内酯:所述己二酸丁二醇酯和对苯二甲酸丁二醇酯的共聚物=1:2:7、所述己二酸丁二醇酯和对苯二甲酸丁二醇酯的共聚物:所述热塑性聚酯弹性体=2:8或所述聚丙烯:所述聚丁二酸丁二醇酯:所述聚己内酯=3:3:6。 The fully degradable cooling firmware according to claim 2, wherein the components of the various fully degradable materials and the ratio of each component are the polylactic acid: the polycaprolactone: the hexamethylene Copolymer of butylene terephthalate and butylene terephthalate=1:2:7, the copolymer of butylene adipate and butylene terephthalate: the thermoplastic polymer Ester elastomer = 2:8 or the polypropylene: the polybutylene succinate: the polycaprolactone = 3:3:6.
  4. 根据权利要求1所述的全降解降温固件,其特征在于,所述增溶剂包括PR023-7、ADR、115C、异丙醇、马来酸酐、环氧类增容剂、聚乙二醇以及聚己内酯的一种或多种。 The fully degradable cooling firmware according to claim 1, wherein the solubilizer comprises PR023-7, ADR, 115C, isopropanol, maleic anhydride, epoxy compatibilizer, polyethylene glycol and polyethylene One or more of caprolactones.
  5. 根据权利要求4所述的全降解降温固件,其特征在于,所述降温母粒中所述增溶剂的质量分数为0.3~1.5%。 The fully degradable cooling firmware according to claim 4, wherein the mass fraction of the solubilizer in the cooling master batch is 0.3-1.5%.
  6. 根据权利要求1所述的全降解降温固件,其特征在于,所述全降解降温固件包括用于降低烟气且可全降解的降温管;所述降温管的内部设置有贯通轴向两端且用于所述烟气通过的气流通道;所述降温管采用所述降温母粒制成。 The fully degradable cooling fixture according to claim 1, wherein the fully degradable cooling fixture comprises a fully degradable cooling pipe for reducing smoke; The air flow channel used for the flue gas to pass through; the cooling pipe is made of the cooling master batch.
  7. 根据权利要求6所述的全降解降温固件,其特征在于,所述气流通道包括全贯通型中空腔体、辐条式中空腔体或非贯通型中空腔体。 The fully degradable cooling firmware according to claim 6, wherein the airflow channel comprises a full-through hollow cavity, a spoked hollow cavity or a non-through hollow cavity.
  8. 一种制备根据权利要求1~7中任一项所述的全降解降温固件的方法,其特征在于,包括以下步骤: A method for preparing the fully degraded cooling firmware according to any one of claims 1 to 7, characterized in that, comprising the following steps:
    获取所述多种全降解材料并进行混合,且在混合的过程中添加所述增溶剂,获取用于造粒的原材料;Obtaining and mixing the multiple fully degradable materials, and adding the solubilizer during the mixing process to obtain raw materials for granulation;
    采用挤出和造粒工艺对所述原材料进行挤出和造粒处理,获取可全降解的所述降温母粒。The raw material is extruded and granulated by an extrusion and granulation process to obtain the fully degradable cooling masterbatch.
  9. 根据权利要求8所述的全降解降温固件的制备方法,其特征在于,对所述多种全降解材料进行干燥;所述干燥的温度为60~80摄氏度;所述干燥的时间为2~4小时。 The method for preparing a fully degradable cooling firmware according to claim 8, wherein the various fully degradable materials are dried; the drying temperature is 60-80 degrees Celsius; the drying time is 2-4 Hour.
  10. 根据权利要求8所述的全降解降温固件的制备方法,其特征在于,采用挤出和造粒工艺对所述原材料进行挤出和造粒,获取所述降温母粒的过程包括: The preparation method of the fully degradable cooling firmware according to claim 8, wherein the raw material is extruded and granulated by extrusion and granulation process, and the process of obtaining the cooling master batch comprises:
    确定挤出机、第一定型装置、第一冷却/风干装置和第一剪切装置;Determine the extruder, the first sizing device, the first cooling/air drying device and the first shearing device;
    将所述原材料放置在所述挤出机内,使得所述原材料熔融塑化和挤出,以形成所述降温母粒型坯;placing the raw material in the extruder so that the raw material is melt-plasticized and extruded to form the cooling masterbatch parison;
    将所述降温母粒型坯放置在所述第一定型装置中进行结构、形状和尺寸定型;The cooling master batch parison is placed in the first shaping device for structure, shape and size setting;
    利用所述第一冷却/风干装置对定型后的所述降温母粒型坯进行冷却和/或风干固化处理;Use the first cooling/air-drying device to cool and/or air-dry and solidify the shaped cooling masterbatch parison;
    利用所述第一剪切装置对固化后的所述降温母粒型坯进行切粒,获取所述降温母粒。The solidified cooling master batch parison is cut into pellets by using the first shearing device to obtain the cooling master batch.
  11. 根据权利要求10所述的全降解降温固件的制备方法,其特征在于,所述第一定型装置包括用于所述降温母粒型坯的结构、形状和尺寸定型的第一真空冷却定型套;所述第一冷却/风干装置包括用于传递所述降温母粒型坯并将其冷却固化的风冷传送带;所述第一剪切装置包括用于所述降温母粒型切粒的切粒机。 The method for preparing a fully degradable cooling firmware according to claim 10, wherein the first setting device comprises a first vacuum cooling setting sleeve for setting the structure, shape and size of the cooling masterbatch parison The first cooling/air-drying device includes an air-cooled conveyor belt for transferring the cooling master batch parison and cooling and solidifying it; Granulator.
  12. 根据权利要求10所述的全降解降温固件的制备方法,其特征在于,所述挤出机的螺杆和/或挤出模头上设置有第一压力传感器,所述第一压力传感器连接第一伺服电机。 The method for preparing a fully degradable cooling firmware according to claim 10, wherein a first pressure sensor is provided on the screw and/or the extrusion die of the extruder, and the first pressure sensor is connected to the first pressure sensor. servo motor.
  13. 根据权利要求10所述的全降解降温固件的制备方法,其特征在于,采用挤出和造粒工艺对所述原材料进行挤出和造粒,获取所述降温母粒的过程还包括:确定第一喂料装置,用于将所述原材料定量放置在所述挤出机内。 The preparation method of the fully degraded cooling firmware according to claim 10, wherein the raw material is extruded and granulated by an extrusion and granulation process, and the process of obtaining the cooling master batch also comprises: determining the first a feeding device for quantitatively placing the raw material in the extruder.
  14. 根据权利要求8所述的全降解降温固件的制备方法,其特征在于,采用挤塑工艺将所述降温母粒制备成所述降温管。 The method for preparing a fully degradable cooling firmware according to claim 8, characterized in that, the cooling masterbatch is prepared into the cooling pipe by an extrusion process.
  15. 根据权利要求14所述的全降解降温固件的制备方法,其特征在于,采用所述挤塑工艺将所述降温母粒制备成所述降温管的过程包括: The method for preparing a fully degradable cooling firmware according to claim 14, wherein the process of preparing the cooling masterbatch into the cooling tube by the extrusion molding process comprises:
    确定挤塑机、第二定型装置、第二冷却/风干装置、错位牵引装置和第二剪切装置;Determine the extruder, the second sizing device, the second cooling/air drying device, the offset pulling device and the second shearing device;
    将所述降温母粒放置在所述挤塑机内,使得所述降温母粒熔融塑化和挤出,以形成所述降温管型坯;The cooling master batch is placed in the extruder, so that the cooling master batch is melted, plasticized and extruded to form the cooling tube parison;
    将所述降温管型坯放置在所述第二定型装置中进行结构、形状和尺寸定型;placing the cooling tube parison in the second shaping device for structure, shape and size setting;
    利用所述第二冷却/风干装置对定型后的所述降温管型坯进行冷却和/或风干固化处理;Use the second cooling/air-drying device to cool and/or air-dry and solidify the shaped cooling tube parison;
    利用所述错位牵引装置对固化后的所述降温管型坯进行错位扭曲和牵引,以形成降温段产品;Utilize the dislocation pulling device to perform dislocation twisting and pulling on the solidified cooling tube parison to form a cooling section product;
    利用所述第二剪切装置对所述降温段产品进行切断,获取所述降温管。The cooling section product is cut by the second shearing device to obtain the cooling tube.
  16. 根据权利要求15所述的全降解降温固件的制备方法,其特征在于,所述挤塑机的内部设置有物料输送部、物料熔融部、熔体输送部、均化输送部、加热保温部和挤出模头部; The method for preparing a fully degradable cooling firmware according to claim 15, wherein the extruder is provided with a material conveying part, a material melting part, a melt conveying part, a homogenizing conveying part, a heating and insulating part, and a heating and insulating part. Extrusion die head;
    所述物料输送部用于将所述降温母粒输送至所述挤塑机的内部;The material conveying part is used for conveying the cooling masterbatch to the inside of the extruder;
    所述物料熔融部用于使所述降温母粒达到熔融温度,逐渐融化成熔体;The material melting part is used to make the cooling master batch reach the melting temperature and gradually melt into a melt;
    所述熔体输送部用于将所述熔体沿着所述挤塑机的螺杆进行搅拌混合并输送至所述均化输送部;The melt conveying part is used for stirring and mixing the melt along the screw of the extruder and conveying it to the homogenizing conveying part;
    所述均化输送部用于将所述熔体继续熔融稳定并输送至所述加热保温部;The homogenizing conveying part is used to continue melting and stabilizing the melt and convey it to the heating and heat preservation part;
    所述加热保温部用于稳定所述熔体的温度;The heating and heat preservation part is used for stabilizing the temperature of the melt;
    所述挤出模头部用于将所述熔体挤出并形成管状拉条。The extrusion die head is used to extrude the melt and form a tubular strand.
  17. 根据权利要求16所述的全降解降温固件的制备方法,其特征在于,所述物料输送部设置有用于控制所述降温母粒输送温度的第一温控部;所述物料熔融部设置有用于控制所述降温母粒熔融温度的第二温控部;所述熔体输送部设置有用于控制所述熔体沿着所述挤塑机的螺杆进行搅拌混合并输送温度的第三温控部;所述均化输送部设置有用于控制所述熔体继续熔融稳定并输送温度的第四温控部;所述加热保温部设置有用于稳定所述熔体温度的第五温控部;所述挤出模头部设置有用于控制所述熔体挤出并形成所述管状拉条温度的第六温控部。 The preparation method of the fully degradable cooling firmware according to claim 16, wherein the material conveying part is provided with a first temperature control part for controlling the conveying temperature of the cooling master batch; the material melting part is provided with a first temperature control part for a second temperature control part for controlling the melting temperature of the cooling masterbatch; the melt conveying part is provided with a third temperature control part for controlling the temperature of the melt to be stirred, mixed and conveyed along the screw of the extruder The homogenizing conveying part is provided with a fourth temperature control part for controlling the melt to continue to melt and stabilize and convey the temperature; the heating and heat preservation part is provided with a fifth temperature control part for stabilizing the temperature of the melt; The extrusion die head is provided with a sixth temperature control part for controlling the temperature of the melt extrusion and forming the tubular strand.
  18. 根据权利要求17所述的全降解降温固件的制备方法,其特征在于,所述第一温控部用于使得所述降温母粒的输送温度保持在110~140摄氏度;所述第二温控部用于使得所述降温母粒熔融的温度保持在140~180摄氏度;所述第三温控部用于使得所述熔体沿着所述挤塑机的螺杆进行搅拌混合并输送的温度保持在150~180摄氏度;所述第四温控部用于使得所述熔体继续熔融稳定并输送的温度保持在150~180摄氏度;所述第五温控部用于使得所述熔体的稳定温度保持在140~165摄氏度;所述第六温控部用于使得所述熔体挤出并形成所述管状拉条的温度保持在130~150摄氏度。 The method for preparing a fully degradable cooling firmware according to claim 17, wherein the first temperature control part is used to keep the conveying temperature of the cooling masterbatch at 110-140 degrees Celsius; the second temperature control The third temperature control part is used to keep the temperature at which the cooling masterbatch melts at 140-180 degrees Celsius; the third temperature control part is used to keep the temperature at which the melt is stirred, mixed and transported along the screw of the extruder. at 150-180 degrees Celsius; the fourth temperature control part is used to make the melt continue to melt and stabilize and the conveying temperature is kept at 150-180 degrees Celsius; the fifth temperature control part is used to stabilize the melt The temperature is maintained at 140-165 degrees Celsius; the sixth temperature control part is used to keep the temperature at which the melt is extruded and formed into the tubular strand at 130-150 degrees Celsius.
  19. 根据权利要求15所述的全降解降温固件的制备方法,其特征在于,所述第二定型装置包括用于所述降温管型坯的结构、形状和尺寸定型的第二真空冷却定型套;所述第二冷却/风干装置包括用于盛放降温液体并冷却固化所述降温管型坯的降温槽;所述错位牵引装置包括用于对固化后的所述降温管型坯进行错位扭曲的错位扭曲部和用于对错位扭曲后的所述降温管型坯进行牵引的滤棒成型机布带盘牵引部;所述第二剪切装置包括用于切断所述降温段产品的飞剪刀头。 The method for preparing a fully degradable cooling firmware according to claim 15, wherein the second shaping device comprises a second vacuum cooling shaping sleeve for shaping the structure, shape and size of the cooling tube parison; The second cooling/air-drying device includes a cooling tank for holding cooling liquid and cooling and solidifying the cooling tube parison; the dislocation traction device includes a dislocation for dislocating and twisting the solidified cooling tube parison The twisting part and the pulling part of the tape reel of the filter rod forming machine for pulling the dislocated and twisted cooling tube parison; the second shearing device includes a flying scissor head for cutting the cooling section product.
  20. 根据权利要求19所述的全降解降温固件的制备方法,其特征在于,所述冷却/风干装置还包括用于对所述降温管型坯进一步冷却固化的吸丝带。 The method for preparing a fully degradable cooling firmware according to claim 19, wherein the cooling/air-drying device further comprises a ribbon suction tape for further cooling and solidifying the cooling tube parison.
  21. 根据权利要求16所述的全降解降温固件的制备方法,其特征在于,所述挤塑机的螺杆和/或所述挤出模头部上设置有第二压力传感器,所述第二压力传感器连接第二伺服电机。 The method for preparing a fully degradable cooling firmware according to claim 16, wherein a second pressure sensor is provided on the screw of the extruder and/or the extrusion die head, and the second pressure sensor is Connect the second servo motor.
  22. 根据权利要求15所述的全降解降温固件的制备方法,其特征在于,采用所述挤塑工艺将所述降温母粒制备成所述降温管的过程还包括:确定第二喂料装置,用于将所述降温母粒定量放置在所述挤塑机内。 The preparation method of the fully degradable cooling firmware according to claim 15, wherein the process of preparing the cooling masterbatch into the cooling pipe by using the extrusion molding process further comprises: determining a second feeding device, using The cooling masterbatch is quantitatively placed in the extruder.
  23. 根据权利要求1~7中任一项所述的全降解降温固件和根据权利要求8~22中任一项所述的方法制备的全降解降温固件在加热不燃烧卷烟用降温滤棒中的用途;所述用途包括:所述降温母粒在所述降温滤棒中的用途;和/或降温管在所述降温滤棒中的用途。 Use of the fully degradable cooling fastener according to any one of claims 1 to 7 and the fully degraded cooling fastener prepared by the method according to any one of claims 8 to 22 in a cooling filter rod for heat-not-burn cigarettes ; The uses include: the use of the cooling master batch in the cooling filter rod; and/or the use of the cooling pipe in the cooling filter rod.
  24. 根据权利要求23所述的用途,其特征在于,所述降温滤棒包括多个第一实心滤棒,且相邻所述第一实心滤棒段之间设置有颗粒段;所述颗粒段包括中空管体和放置在所述中空管体内的所述降温母粒;所述第一实心滤棒用于封堵所述降温母粒;所述第一实心滤棒采用第一聚合物纤维和增塑剂或胶黏剂制成;所述第一聚合物纤维包括聚乳酸丝束、聚丙烯丝束和/或二醋酸纤维素丝束。 The use according to claim 23, wherein the cooling filter rod comprises a plurality of first solid filter rods, and particle segments are arranged between adjacent first solid filter rod segments; the particle segments comprise A hollow tube body and the cooling master batch placed in the hollow tube body; the first solid filter rod is used to block the cooling master batch; the first solid filter rod adopts the first polymer fiber and plasticizer or adhesive; the first polymer fiber includes polylactic acid tow, polypropylene tow and/or cellulose diacetate tow.
  25. 根据权利要求23所述的用途,其特征在于,所述降温滤棒包括空心滤棒和/或第二实心滤棒,以及与所述第二实心滤棒和/或所述空心滤棒的一端和/或两端连接的所述降温管;所述第二实心滤棒采用第二聚合物纤维和增塑剂或胶黏剂制成;所述第二聚合物纤维包括聚乳酸丝束、聚丙烯丝束和/或二醋酸纤维素丝束;所述空心滤棒采用第三聚合物纤维和增塑剂或胶黏剂制成;所述第三聚合物纤维包括聚乳酸丝束、聚丙烯丝束和/或二醋酸纤维素丝束;所述空心滤棒的内部设置有中空腔体部,所述中空腔体部包括轴向贯通型中空腔体或轴向非贯通型中空腔体;所述空心滤棒的硬度为同材质同外径实心滤棒硬度的60%以上。 The use according to claim 23, wherein the cooling filter rod comprises a hollow filter rod and/or a second solid filter rod, and one end of the second solid filter rod and/or the hollow filter rod and/or the cooling pipe connected at both ends; the second solid filter rod is made of second polymer fibers and plasticizers or adhesives; the second polymer fibers include polylactic acid tow, poly Propylene tow and/or cellulose diacetate tow; the hollow filter rod is made of third polymer fiber and plasticizer or adhesive; the third polymer fiber includes polylactic acid tow, polypropylene Tow and/or cellulose diacetate tow; the hollow filter rod is provided with a hollow cavity inside, and the hollow cavity includes an axial through-type hollow cavity or an axial non-through-through hollow cavity; The hardness of the hollow filter rod is more than 60% of the hardness of the solid filter rod of the same material and outer diameter.
PCT/CN2021/122583 2020-12-11 2021-10-08 Fully degradable cooling assembly, preparation method therefor and use thereof WO2022121480A1 (en)

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