WO2022118933A1 - 有機ハイドライド製造システム、有機ハイドライド製造システムの制御装置および有機ハイドライド製造システムの制御方法 - Google Patents
有機ハイドライド製造システム、有機ハイドライド製造システムの制御装置および有機ハイドライド製造システムの制御方法 Download PDFInfo
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- WO2022118933A1 WO2022118933A1 PCT/JP2021/044348 JP2021044348W WO2022118933A1 WO 2022118933 A1 WO2022118933 A1 WO 2022118933A1 JP 2021044348 W JP2021044348 W JP 2021044348W WO 2022118933 A1 WO2022118933 A1 WO 2022118933A1
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- WO
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- Prior art keywords
- cathode
- liquid
- chamber
- opening
- organic hydride
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Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B3/00—Electrolytic production of organic compounds
- C25B3/20—Processes
- C25B3/25—Reduction
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B15/00—Operating or servicing cells
- C25B15/02—Process control or regulation
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B15/00—Operating or servicing cells
- C25B15/02—Process control or regulation
- C25B15/023—Measuring, analysing or testing during electrolytic production
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B15/00—Operating or servicing cells
- C25B15/08—Supplying or removing reactants or electrolytes; Regeneration of electrolytes
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B3/00—Electrolytic production of organic compounds
- C25B3/01—Products
- C25B3/03—Acyclic or carbocyclic hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B9/00—Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
- C25B9/13—Single electrolytic cells with circulation of an electrolyte
- C25B9/15—Flow-through cells
Definitions
- the present invention relates to an organic hydride production system, a control device for an organic hydride production system, and a control method for an organic hydride production system.
- renewable energy obtained from solar power, wind power, hydropower, geothermal power generation, etc. will be used in order to control carbon dioxide emissions in the energy generation process.
- a system has been devised to generate hydrogen by electrolyzing water with electric power derived from renewable energy.
- an organic hydride system is attracting attention as an energy carrier for transporting and storing hydrogen derived from renewable energy on a large scale.
- an organic hydride production system equipped with an electrolytic tank having an oxidizing electrode that generates a proton from water and a reducing electrode that hydrogenates an organic compound (hydride) having an unsaturated bond has been used. It is known (see, for example, Patent Document 1).
- hydrogen is added to the hydride by supplying water to the oxidizing electrode and passing a current between the oxidizing electrode and the reducing electrode while supplying the hydride to the reducing electrode. Hydride is obtained.
- the present invention has been made in view of such a situation, and one of the objects thereof is to provide a technique for improving the Faraday efficiency of an organic hydride production system.
- One aspect of the present invention is an organic hydride production system.
- a cathode chamber accommodating a cathode electrode that produces an organic hydride by hydrogenating a hydride in the cathode liquid with a proton, and a first cathode opening and a second cathode opening that communicate with each other inside and outside the cathode chamber.
- the electrolytic bath in which the first cathode opening is arranged below the second cathode opening, the supply of the cathode liquid from the first cathode opening to the cathode chamber, and the cathode liquid from the second cathode opening to the cathode chamber.
- a cathode liquid supply device that can switch between supply and a cathode liquid supply device that supplies the cathode liquid from the first cathode opening to the cathode chamber in a steady state to form an upflow of the cathode liquid in the cathode chamber, and the cathode from the second cathode opening under predetermined conditions. It is provided with a control device that controls the cathode liquid supply device so as to supply the cathode liquid to the chamber and form a downflow of the cathode liquid in the cathode chamber.
- Another aspect of the present invention is a control device for an organic hydride manufacturing system including an electrolytic cell and a cathode liquid supply device.
- the electrolytic tank has a cathode chamber accommodating a cathode electrode that produces an organic hydride by hydrogenating a hydride in the cathode liquid with a proton, and a first cathode opening and a second cathode opening that communicate with each other inside and outside the cathode chamber.
- the first cathode opening is located below the second cathode opening.
- the cathode liquid supply device can switch between supplying the cathode liquid from the first cathode opening to the cathode chamber and supplying the cathode liquid from the second cathode opening to the cathode chamber.
- the control device supplies the cathode liquid from the first cathode opening to the cathode chamber to form an upflow of the cathode liquid in the cathode chamber, and supplies the cathode liquid from the second cathode opening to the cathode chamber under predetermined conditions.
- the cathode liquid supply device is controlled so as to form a downflow of the cathode liquid in the cathode chamber.
- Another aspect of the present invention is a control method for an organic hydride manufacturing system including an electrolytic cell having a cathode chamber for accommodating a cathode electrode for producing an organic hydride by hydrogenating a hydride in a cathode solution with a proton.
- This control method includes forming an upflow of the cathode liquid in the cathode chamber at a steady state and forming a downflow of the cathode liquid in the cathode chamber under predetermined conditions.
- the Faraday efficiency of the organic hydride production system can be improved.
- FIG. 1 is a schematic diagram showing a first path of the organic hydride production system 1 and the cathode liquid according to the embodiment.
- the organic hydride manufacturing system 1 mainly includes an electrolytic cell 2, a power supply 4, an anode liquid supply device 6, a cathode liquid supply device 8, and a control device 10.
- the electrolytic cell 2 produces an organic hydride by hydrogenating a hydride, which is a dehydrogenated product of the organic hydride, by an electrochemical reduction reaction.
- the electrolytic cell 2 has an anode electrode 12, a cathode electrode 14, an anode chamber 16, a cathode chamber 18, and a diaphragm 20.
- the anode electrode 12 (anode) oxidizes water in the anode liquid to generate protons.
- the anode electrode 12 has a metal such as iridium (Ir), ruthenium (Ru), platinum (Pt), or a metal oxide thereof as an anode catalyst.
- the anode catalyst may be dispersed-supported or coated on a substrate having electron conductivity.
- the base material is composed of a material containing a metal as a main component, such as titanium (Ti) or stainless steel (SUS). Examples of the form of the base material include woven fabric and non-woven fabric sheets, meshes, porous sintered bodies, foam molded bodies (foams), expanded metals, and the like.
- the cathode electrode 14 hydrogenates the hydride in the cathode liquid with protons to generate an organic hydride.
- the cathode electrode 14 of the present embodiment has a catalyst layer 14a and a diffusion layer 14b.
- the catalyst layer 14a is arranged on the diaphragm 20 side of the diffusion layer 14b.
- the catalyst layer 14a of the present embodiment is in contact with the main surface of the diaphragm 20.
- the catalyst layer 14a contains, for example, platinum, ruthenium, or the like as a cathode catalyst for hydrogenating the hydride.
- the catalyst layer 14a contains a porous catalyst carrier carrying a cathode catalyst.
- the catalyst carrier is composed of an electron conductive material such as porous carbon, porous metal, and porous metal oxide.
- the cathode catalyst is coated with an ionomer (cation exchange type ionomer).
- a catalyst carrier carrying a cathode catalyst is coated with an ionomer.
- ionomers include perfluorosulfonic acid polymers such as Nafion (registered trademark) and Flemion (registered trademark). It is preferable that the ionomer partially covers the cathode catalyst. As a result, the three elements (hydride, proton, electron) required for the electrochemical reaction in the catalyst layer 14a can be efficiently supplied to the reaction field.
- the diffusion layer 14b uniformly diffuses the liquid hydride supplied from the outside into the catalyst layer 14a. Further, the organic hydride produced in the catalyst layer 14a is discharged to the outside of the catalyst layer 14a via the diffusion layer 14b.
- the diffusion layer 14b of the present embodiment is in contact with the main surface of the catalyst layer 14a on the opposite side of the diaphragm 20.
- the diffusion layer 14b is made of a conductive material such as carbon or metal. Further, the diffusion layer 14b is a porous body such as a sintered body of fibers or particles and a foam molded body. Specific examples of the material constituting the diffusion layer 14b include a carbon woven fabric (carbon cloth), a carbon non-woven fabric, and carbon paper.
- the anode electrode 12 is housed in the anode chamber 16.
- the anode chamber 16 is defined by, for example, a diaphragm 20, an end plate 22a, and a spacer 24a.
- the end plate 22a is a plate material made of a metal such as stainless steel or titanium, and is installed on the side opposite to the diaphragm 20 of the anode electrode 12.
- the end plate 22a has a groove-shaped flow path on the main surface facing the anode electrode 12 side.
- the anode liquid supplied to the anode chamber 16 is supplied to the anode electrode 12 through this flow path, and is discharged from the anode chamber 16 through this flow path.
- the spacer 24a is a frame-shaped sealing material arranged between the diaphragm 20 and the end plate 22a. The space in the anode chamber 16 other than the anode electrode 12 constitutes the flow path of the anode liquid.
- the end plate 22a is provided with a first anode opening 26 and a second anode opening 28 that communicate inside and outside the anode chamber 16.
- the first anode opening 26 is arranged below the second anode opening 28.
- the first anode opening 26 is provided on the bottom surface of the anode chamber 16
- the second anode opening 28 is provided on the top surface of the anode chamber 16.
- the first anode opening 26 and the second anode opening 28 may or may not overlap when viewed from the vertical direction.
- the cathode electrode 14 is housed in the cathode chamber 18.
- the cathode chamber 18 is defined by, for example, a diaphragm 20, an end plate 22b, and a spacer 24b.
- the end plate 22b is a plate material made of a metal such as stainless steel or titanium, and is installed on the side opposite to the diaphragm 20 of the cathode electrode 14.
- the end plate 22b has a groove-shaped flow path on the main surface facing the cathode electrode 14 side.
- the cathode liquid supplied to the cathode chamber 18 is supplied to the cathode electrode 14 through this flow path, and is discharged from the cathode chamber 18 through this flow path.
- the spacer 24b is a frame-shaped sealing material arranged between the diaphragm 20 and the end plate 22b.
- the space in the cathode chamber 18 other than the cathode electrode 14 constitutes a flow path for the cathode liquid. Therefore, the shape of the flow path of the cathode liquid in the cathode chamber 18 is not limited.
- the end plate 22b is provided with a first cathode opening 30 and a second cathode opening 32 that communicate the inside and outside of the cathode chamber 18.
- the first cathode opening 30 is arranged below the second cathode opening 32.
- the first cathode opening 30 is provided on the bottom surface of the cathode chamber 18, and the second cathode opening 32 is provided on the top surface of the cathode chamber 18.
- the first cathode opening 30 and the second cathode opening 32 may or may not overlap when viewed from the vertical direction.
- the first cathode opening 30 and the second cathode opening 32 may be provided on the side surface of the cathode chamber 18.
- each cathode opening is defined by the position of the inner end portion, that is, the position of the opening provided on the inner wall surface of the cathode chamber 18. Therefore, "the first cathode opening 30 is arranged below the second cathode opening 32" means that the inner end portion of the first cathode opening 30 is arranged below the inner end portion of the second cathode opening 32. Means that.
- the cathode chamber 18 of this embodiment is defined by a diaphragm 20, an end plate 22b, and a spacer 24b.
- the first cathode opening 30 and the second cathode opening 32 are provided on the end plate 22b. In this case, the position of the opening formed on the inner wall surface of the end plate 22b by each cathode opening is the position of each cathode opening.
- each cathode opening extends linearly. Therefore, the outer end of the first cathode opening 30, that is, the opening connected to the outside of the system of the electrolytic cell 2, is also arranged below the outer end of the second cathode opening 32.
- the position of the outer end of each cathode opening is not particularly limited.
- the second cathode opening 32 is routed downward outside the cathode chamber 18 (for example, inside the plate material constituting the end plate 22b), and the outer end portion of the second cathode opening 32 becomes the first cathode opening. It may be at the same height as the outer end of 30.
- the anode chamber 16 and the cathode chamber 18 are separated by a diaphragm 20.
- the diaphragm 20 is sandwiched between the anode electrode 12 and the cathode electrode 14.
- the diaphragm 20 of the present embodiment is composed of a solid polymer electrolyte membrane having proton conductivity, and transfers protons from the anode chamber 16 side to the cathode chamber 18 side.
- the solid polymer electrolyte membrane is not particularly limited as long as it is a material that conducts protons, and examples thereof include a fluorine-based ion exchange membrane having a sulfonic acid group.
- the anode liquid is supplied to the anode chamber 16 by the anode liquid supply device 6.
- the anode liquid contains water for supplying the anode electrode 12.
- Examples of the anode liquid include sulfuric acid aqueous solution, nitric acid aqueous solution, hydrochloric acid aqueous solution, pure water, ion-exchanged water and the like.
- the cathode liquid is supplied to the cathode chamber 18 by the cathode liquid supply device 8.
- the cathode liquid contains an organic hydride raw material (hydride to be hydrogenated) for supplying to the cathode electrode 14.
- the cathode liquid does not contain the organic hydride before the start of the operation of the organic hydride production system 1, and the organic hydride generated by electrolysis is mixed after the start of the operation to form a mixed liquid of the hydride and the organic hydride. ..
- the hydride and the organic hydride are preferably liquid at 20 ° C. and 1 atm.
- the hydrocarbonized product and the organic hydride used in the present embodiment are not particularly limited as long as they are organic compounds capable of adding / removing hydrogen by reversibly causing a hydrogenation reaction / dehydrogenation reaction, and are acetone-isopropanol.
- a system, a benzoquinone-hydroquinone system, an aromatic hydrocarbon system, or the like can be widely used. Among these, aromatic hydrocarbons are preferable from the viewpoint of transportability during energy transportation.
- the aromatic hydrocarbon compound used as a hydride is a compound containing at least one aromatic ring, and examples thereof include benzene, alkylbenzene, naphthalene, alkylnaphthalene, anthracene, and diphenylethane.
- Alkylbenzenes include compounds in which 1 to 4 hydrogen atoms of the aromatic ring are replaced with linear or branched alkyl groups having 1 to 6 carbon atoms, such compounds as, for example, toluene, xylene, mesitylene. , Ethylbenzene, diethylbenzene and the like.
- Alkylnaphthalene contains a compound in which 1 to 4 hydrogen atoms of an aromatic ring are replaced with a linear alkyl group or a branched alkyl group having 1 to 6 carbon atoms. Examples of such a compound include methylnaphthalene and the like. These may be used alone or in combination.
- the hydride is preferably at least one of toluene and benzene.
- Nitrogen-containing heterocyclic aromatic compounds such as pyridine, pyrimidine, pyrazine, quinoline, isoquinoline, N-alkylpyrrole, N-alkylindole, and N-alkyldibenzopyrrole can also be used as hydrides.
- the organic hydride is a hydrogenated product of the above-mentioned hydride, and examples thereof include cyclohexane, methylcyclohexane, dimethylcyclohexane, and piperidine.
- the organic hydride production system 1 may have a plurality of electrolytic cells 2.
- the electrolytic cells 2 are oriented so that, for example, the anode chambers 16 and the cathode chambers 18 are arranged in the same direction, and the electrolytic cells 2 are laminated with a current-carrying plate sandwiched between the adjacent electrolytic cells 2.
- each electrolytic cell 2 is electrically connected in series.
- the current-carrying plate is made of a conductive material such as metal.
- the electrolytic cells 2 may be connected in parallel, or a series connection and a parallel connection may be combined.
- the electrode reaction at the anode electrode 12 and the electrode reaction at the cathode electrode 14 proceed in parallel.
- the protons generated by the electrolysis of water in the anode electrode 12 are supplied to the cathode electrode 14 via the diaphragm 20.
- the electrons generated by the electrolysis of water are supplied to the cathode electrode 14 via the end plate 22a, the external circuit and the end plate 22b.
- the protons and electrons supplied to the cathode electrode 14 are used for hydrogenation of toluene at the cathode electrode 14. This produces methylcyclohexane.
- the electrolysis of water and the hydrogenation reaction of the hydride can be performed in one step.
- the production efficiency of organic hydride is compared with the conventional technique of producing organic hydride by a two-step process of hydrogen production by water electrolysis and the like and chemical hydrogenation of the hydride to be hydrogenated in a reactor such as a plant.
- a reactor for chemical hydrogenation and a high-pressure container for storing hydrogen produced by water electrolysis or the like are not required, the equipment cost can be significantly reduced.
- the hydrogen gas generation reaction shown below may occur as a side reaction together with the hydrogenation reaction of the hydride to be hydrogenated, which is the main reaction. This side reaction is more likely to occur as the supply of hydride to the catalyst layer 14a is insufficient. ⁇ Vaccine side reactions that can occur at the cathode electrode> 2H + + 2e- ⁇ H 2
- the power supply 4 is a DC power supply that supplies electric power to the electrolytic cell 2.
- a predetermined electrolytic voltage is applied between the anode electrode 12 and the cathode electrode 14 of the electrolytic cell 2, and an electrolytic current flows.
- the power supply 4 receives electric power from the electric power supply device 34 and supplies electric power to the electrolytic cell 2.
- the power supply device 34 can be composed of a power generation device that generates power using renewable energy, for example, a wind power generation device, a solar power generation device, or the like.
- the power supply device 34 is not limited to a power generation device that uses renewable energy, and may be a system power source, a renewable energy power generation device, a power storage device that stores electric power from the system power source, or the like. May be good. Further, it may be a combination of two or more of these.
- the anode liquid supply device 6 supplies the anode liquid to the anode chamber 16.
- the anode liquid supply device 6 includes an anode liquid tank 36, a gas-liquid separation unit 38, a first anode pipe 40, a second anode pipe 42, a third anode pipe 44, a first anode pump 46, and a second anode pump 48.
- the gas-liquid separation unit 38 can be configured with a known gas-liquid separation tank.
- the first anode pump 46 and the second anode pump 48 can be composed of known pumps such as a gear pump and a cylinder pump.
- the anode liquid supply device 6 may circulate the anode liquid by using a liquid feeding device other than the pump.
- the anode liquid supplied to the anode chamber 16 is stored in the anode liquid tank 36.
- the anode liquid tank 36 is connected to the anode chamber 16 by the first anode pipe 40.
- One end side of the first anode pipe 40 is connected to the anode liquid tank 36, and the other end side is connected to the first anode opening 26.
- a first anode pump 46 is provided in the middle of the first anode pipe 40.
- the gas-liquid separation unit 38 is connected to the anode chamber 16 by the second anode pipe 42.
- One end side of the second anode pipe 42 is connected to the second anode opening 28, and the other end side is connected to the gas-liquid separation portion 38.
- the gas-liquid separation unit 38 is connected to the anode liquid tank 36 by the third anode pipe 44.
- a second anode pump 48 is provided in the middle of the third anode pipe 44.
- the anode liquid in the anode liquid tank 36 flows into the anode chamber 16 from the first anode opening 26 via the first anode pipe 40 by driving the first anode pump 46.
- the anode liquid is supplied upflow to the anode chamber 16 and is subjected to an electrode reaction at the anode electrode 12.
- the anode liquid in the anode chamber 16 flows into the gas-liquid separation unit 38 via the second anode pipe 42.
- oxygen gas is generated by the electrode reaction. Therefore, oxygen gas is mixed in the anode liquid discharged from the anode chamber 16.
- the gas-liquid separation unit 38 separates the oxygen gas in the anode liquid from the anode liquid and discharges it to the outside of the system.
- the anolyte from which the oxygen gas is separated is returned to the anolyte tank 36 via the third anolyte pipe 44 by driving the second anolyte pump 48.
- the cathode liquid supply device 8 supplies the cathode liquid to the cathode chamber 18.
- the cathode liquid supply device 8 includes a cathode liquid tank 50, a gas-liquid separation unit 52, an oil-water separation unit 54, a gas tank 56, a first cathode pipe 58 to an eighth cathode pipe 72, a first cathode pump 74 to a fifth cathode pump 82, and a cathode liquid supply device 8. It has a first on-off valve 84 to a sixth on-off valve 94.
- the gas-liquid separation unit 52 can be configured with a known gas-liquid separation tank.
- the oil-water separation unit 54 can be composed of a known oil-water separation tank.
- the first cathode pump 74 to the fifth cathode pump 82 can be configured by a known pump such as a gear pump or a cylinder pump.
- the cathode liquid supply device 8 may circulate the cathode liquid by using a liquid feeding device other than the pump.
- the first on-off valve 84 to the sixth on-off valve 94 can be composed of known valves such as a solenoid valve and an air-driven valve.
- the cathode liquid tank 50 stores the cathode liquid supplied to the cathode chamber 18.
- the cathode liquid tank 50 is connected to the cathode chamber 18 by the first cathode pipe 58.
- One end side of the first cathode pipe 58 is connected to the cathode liquid tank 50, and the other end side is connected to the first cathode opening 30.
- a first cathode pump 74 and a first on-off valve 84 are provided in the middle of the first cathode pipe 58.
- the first cathode pump 74 is arranged closer to the cathode chamber 18 than the first on-off valve 84.
- the gas-liquid separation unit 52 is connected to the cathode chamber 18 by the second cathode pipe 60.
- One end side of the second cathode pipe 60 is connected to the second cathode opening 32, and the other end side is connected to the gas-liquid separation portion 52.
- a second on-off valve 86 is provided in the
- the oil-water separation unit 54 is connected to the gas-liquid separation unit 52 by the third cathode pipe 62.
- a second cathode pump 76 and a third on-off valve 88 are provided in the middle of the third cathode pipe 62.
- the second cathode pump 76 is arranged closer to the gas-liquid separation portion 52 than the third on-off valve 88.
- the oil-water separation unit 54 is connected to the cathode liquid tank 50 by the fourth cathode pipe 64.
- a third cathode pump 78 is provided in the middle of the fourth cathode pipe 64.
- a fifth cathode pipe 66 is connected to the oil-water separation unit 54.
- One end side of the fifth cathode pipe 66 is connected to the oil-water separation portion 54, and the other end side is connected to, for example, a drainage tank (not shown).
- a fourth cathode pump 80 and a water amount sensor 96 are provided in the middle of the fifth cathode pipe 66.
- the water amount sensor 96 detects the flow rate of water flowing in the fifth cathode pipe 66.
- the water amount sensor 96 can be configured with a known flow meter.
- the cathode liquid tank 50 is also connected to the cathode chamber 18 by the sixth cathode pipe 68.
- One end side of the sixth cathode pipe 68 is connected to the cathode liquid tank 50, and the other end side is connected to the second cathode opening 32 via the second cathode pipe 60.
- a fifth cathode pump 82 and a fourth on-off valve 90 are provided in the middle of the sixth cathode pipe 68.
- the fifth cathode pump 82 is arranged on the cathode chamber 18 side of the fourth on-off valve 90.
- the other end side of the sixth cathode pipe 68 is connected to the region on the cathode chamber 18 side of the second on-off valve 86 in the second cathode pipe 60, thereby passing through the second cathode pipe 60. Is connected to the second cathode opening 32.
- the present invention is not limited to this configuration, and the sixth cathode pipe 68 may be directly connected to the second cathode opening 32.
- the oil-water separation unit 54 is connected to the cathode chamber 18 by the seventh cathode pipe 70.
- One end side of the seventh cathode pipe 70 is connected to the first cathode opening 30 via the first cathode pipe 58, and the other end side is connected to the oil / water separation portion 54 via the third cathode pipe 62.
- a fifth on-off valve 92 is provided in the middle of the seventh cathode pipe 70.
- one end side of the seventh cathode pipe 70 is connected to the region on the cathode chamber 18 side of the first on-off valve 84 in the first cathode pipe 58, thereby passing through the first cathode pipe 58. It is connected to the first cathode opening 30.
- the present invention is not limited to this configuration, and the seventh cathode pipe 70 may be directly connected to the first cathode opening 30. Further, the other end side of the 7th cathode pipe 70 is connected to the region on the oil / water separation portion 54 side of the 3rd on-off valve 88 in the 3rd cathode pipe 62, so that the oil / water separation is performed via the 3rd cathode pipe 62. It is connected to the unit 54. However, the present invention is not limited to this configuration, and the seventh cathode pipe 70 may be directly connected to the oil-water separation unit 54.
- the gas tank 56 is connected to the cathode chamber 18 by the eighth cathode pipe 72.
- One end side of the eighth cathode pipe 72 is connected to the gas tank 56, and the other end side is connected to the second cathode opening 32 via the second cathode pipe 60.
- a sixth on-off valve 94 is provided in the middle of the eighth cathode pipe 72.
- the other end side of the eighth cathode pipe 72 is connected to the region on the cathode chamber 18 side of the second on-off valve 86 in the second cathode pipe 60 via the second cathode pipe 60. Is connected to the second cathode opening 32.
- the present invention is not limited to this configuration, and the eighth cathode pipe 72 may be directly connected to the second cathode opening 32.
- the cathode liquid supply device 8 includes a cathode liquid tank 50, a first cathode pipe 58, a cathode chamber 18, a second cathode pipe 60, a gas-liquid separation unit 52, a third cathode pipe 62, and an oil-water separation unit.
- the 54 and the fourth cathode pipe 64 can form a first path for the cathode liquid. In the first path, an upflow of the cathode liquid is formed in the cathode chamber 18.
- the “upflow” of the cathode liquid in the present disclosure means that the cathode liquid flows into the cathode chamber 18 from the lower first cathode opening 30 and is discharged from the upper second cathode opening 32.
- the cathode liquid in the cathode liquid tank 50 flows into the cathode chamber 18 from the first cathode opening 30 via the first cathode pipe 58 by driving the first cathode pump 74.
- the first on-off valve 84 is in an open state, and the flow of the cathode liquid from the cathode liquid tank 50 to the first cathode opening 30 is permitted.
- the fifth on-off valve 92 is in a closed state, and the flow of the cathode liquid from the cathode liquid tank 50 to the oil-water separation unit 54 is cut off.
- the cathode liquid is supplied to the cathode chamber 18 in an upflow.
- the cathode liquid in the cathode chamber 18 flows into the gas-liquid separation unit 52 via the second cathode pipe 60.
- the second on-off valve 86 is in an open state, and the flow of the cathode liquid from the second cathode opening 32 to the gas-liquid separation unit 52 is permitted.
- the fourth on-off valve 90 is in a closed state, and the flow of the cathode liquid from the second cathode opening 32 to the cathode liquid tank 50 is cut off.
- the sixth on-off valve 94 is in a closed state, and the flow of the cathode liquid from the second cathode opening 32 to the gas tank 56 is cut off.
- hydrogen gas is generated by a side reaction at the cathode electrode 14. Therefore, hydrogen gas is mixed in the cathode liquid discharged from the cathode chamber 18.
- the gas-liquid separation unit 52 separates the hydrogen gas in the cathode liquid from the cathode liquid and discharges it to the outside of the system.
- the cathode liquid from which the hydrogen gas is separated flows into the oil-water separation unit 54 via the third cathode pipe 62 by driving the second cathode pump 76.
- the third on-off valve 88 is in an open state, and the flow of the cathode liquid from the gas-liquid separation unit 52 to the oil-water separation unit 54 is permitted.
- the fifth on-off valve 92 is in a closed state, and the flow of the cathode liquid from the gas-liquid separation unit 52 to the cathode liquid tank 50 and the cathode chamber 18 is cut off.
- the oil-water separation unit 54 separates the water in the cathode liquid from the cathode liquid.
- the separated water is discharged to the drain tank via the fifth cathode pipe 66 by driving the fourth cathode pump 80.
- the amount of water separated from the cathode liquid by the oil-water separation unit 54 that is, the amount of water discharged from the cathode chamber 18, is detected by the water amount sensor 96.
- the cathode liquid from which water has been separated is returned to the cathode liquid tank 50 via the fourth cathode pipe 64 by driving the third cathode pump 78.
- FIG. 2 is a schematic diagram showing the second path of the cathode liquid.
- the cathode liquid supply device 8 includes a cathode liquid tank 50, a sixth cathode pipe 68, a second cathode pipe 60, a cathode chamber 18, a first cathode pipe 58, a seventh cathode pipe 70, and a third cathode.
- a second path for the cathode liquid can be formed by the pipe 62, the oil-water separation portion 54, and the fourth cathode pipe 64.
- the downflow of the cathode liquid is formed in the cathode chamber 18.
- the “downflow” of the cathode liquid in the present disclosure means that the cathode liquid flows into the cathode chamber 18 from the upper second cathode opening 32 and is discharged from the lower first cathode opening 30.
- the cathode liquid in the cathode liquid tank 50 flows into the cathode chamber 18 from the second cathode opening 32 via the sixth cathode pipe 68 and the second cathode pipe 60 by driving the fifth cathode pump 82. do.
- the fourth on-off valve 90 is in an open state, and the flow of the cathode liquid from the cathode liquid tank 50 to the second cathode opening 32 is permitted.
- the second on-off valve 86 is in a closed state, and the flow of the cathode liquid from the cathode liquid tank 50 to the gas-liquid separation unit 52 is cut off.
- the sixth on-off valve 94 is in a closed state, and the flow of the cathode liquid from the cathode liquid tank 50 to the gas tank 56 is cut off.
- the cathode liquid is supplied to the cathode chamber 18 in a downflow.
- the cathode liquid in the cathode chamber 18 flows into the oil-water separation unit 54 via the first cathode pipe 58, the seventh cathode pipe 70, and the third cathode pipe 62.
- the fifth on-off valve 92 is in an open state, and the flow of the cathode liquid from the first cathode opening 30 to the oil-water separation portion 54 is permitted.
- the first on-off valve 84 is in a closed state, and the flow of the cathode liquid from the first cathode opening 30 to the cathode liquid tank 50 is cut off.
- the third on-off valve 88 is in a closed state, and the flow of the cathode liquid from the first cathode opening 30 to the gas-liquid separation unit 52 is cut off.
- the oil-water separation unit 54 separates the water in the cathode liquid from the cathode liquid.
- the separated water is discharged to the drain tank via the fifth cathode pipe 66 by driving the fourth cathode pump 80.
- the amount of separated water is detected by the water amount sensor 96.
- the cathode liquid from which water has been separated is returned to the cathode liquid tank 50 via the fourth cathode pipe 64 by driving the third cathode pump 78.
- the cathode liquid tank 50 may also have the function of the oil-water separation unit 54.
- FIG. 3 is a schematic diagram showing a third path of the cathode liquid.
- the cathode liquid supply device 8 includes a gas tank 56, an eighth cathode pipe 72, a second cathode pipe 60, a cathode chamber 18, a first cathode pipe 58, a seventh cathode pipe 70, and a third cathode pipe 62.
- the oil-water separation section 54, the fourth cathode pipe 64, and the cathode liquid tank 50 can form a third path for the cathode liquid.
- the predetermined gas filled in the gas tank 56 is passed through the eighth cathode pipe 72 and the second cathode pipe 60 to the second cathode opening 32. Flows into the cathode chamber 18 from.
- the second on-off valve 86 is in a closed state, and the flow of gas from the gas tank 56 to the gas-liquid separation unit 52 is cut off.
- the gas filled in the gas tank 56 include an inert gas such as nitrogen gas and hydrogen gas.
- the gas tank 56 is filled with gas under high pressure. Therefore, when the sixth on-off valve 94 is opened, the gas in the gas tank 56 automatically flows into the cathode chamber 18.
- the pressure for filling the gas tank 56 with gas may not be negative with respect to the pressure outside the gas tank 56.
- the gas tank 56 is arranged above and the cathode chamber 18, the oil-water separation portion 54, and the cathode liquid tank 50 are arranged below in this order, the gas may be filled in the gas tank 56 at normal pressure.
- the cathode liquid in the cathode chamber 18 is pushed out from the cathode chamber 18 and enters the oil-water separation unit 54 via the first cathode pipe 58, the seventh cathode pipe 70, and the third cathode pipe 62.
- the fifth on-off valve 92 is in an open state, and the flow of the cathode liquid from the first cathode opening 30 to the oil-water separation portion 54 is permitted.
- the first on-off valve 84 is in a closed state, and the flow of the cathode liquid from the first cathode opening 30 to the cathode liquid tank 50 is cut off.
- the third on-off valve 88 is in a closed state, and the flow of the cathode liquid from the first cathode opening 30 to the gas-liquid separation unit 52 is cut off.
- the oil-water separation unit 54 separates the water in the cathode liquid from the cathode liquid.
- the separated water is discharged to the drain tank via the fifth cathode pipe 66 by driving the fourth cathode pump 80.
- the amount of separated water is detected by the water amount sensor 96.
- the cathode liquid from which water has been separated is returned to the cathode liquid tank 50 via the fourth cathode pipe 64 by driving the third cathode pump 78.
- the first cathode pipe 58 corresponds to the first pipe connecting the cathode liquid tank 50 and the cathode chamber 18 in the present disclosure.
- the second cathode pipe 60 and the sixth cathode pipe 68 correspond to the second pipe connecting the cathode liquid tank 50 and the cathode chamber 18 in the present disclosure.
- the first cathode pump 74 corresponds to the supply device in the present disclosure for supplying the cathode liquid from the cathode liquid tank 50 to the cathode chamber 18 via the first cathode pipe 58 which is the first pipe.
- the fifth cathode pump 82 corresponds to a supply device that supplies the cathode liquid from the cathode liquid tank 50 to the cathode chamber 18 via the sixth cathode pipe 68 and the second cathode pipe 60, which are the second pipes.
- the gas tank 56 and the sixth on-off valve 94 correspond to the gas supply mechanism for supplying a predetermined gas to the cathode chamber 18 in the present disclosure.
- the control device 10 controls the supply of electric power from the power supply 4 to the electrolytic cell 2.
- the potentials of the anode electrode 12 and the cathode electrode 14 are controlled by the control device 10.
- the control device 10 is realized by elements and circuits such as a computer CPU and memory as a hardware configuration, and is realized by a computer program or the like as a software configuration. In FIGS. 1 to 3, the control device 10 is realized by their cooperation. It is drawn as a functional block to be realized. It is well understood by those skilled in the art that this functional block can be realized in various ways by a combination of hardware and software.
- At least one of a signal indicating the voltage of the electrolytic cell 2, a signal indicating the potential of the anode electrode 12, and a signal indicating the potential of the cathode electrode 14 is input to the control device 10 from the detection unit 98 provided in the electrolytic cell 2.
- the detection unit 98 can detect the potential of each electrode and the voltage of the electrolytic cell 2 by a known method.
- the detection unit 98 has, for example, a known voltmeter.
- a reference electrode is provided on the diaphragm 20.
- the reference electrode is held at the reference electrode potential.
- the reference electrode is a reversible hydrogen electrode (RHE: Reversible Hydrogen Electrode).
- RHE Reversible Hydrogen Electrode
- one terminal of the detection unit 98 is connected to the reference electrode and the other terminal is connected to the electrode to be detected, and the potential of the electrode with respect to the reference electrode is detected.
- the detection unit 98 detects the voltage of the electrolytic cell 2
- one terminal of the detection unit 98 is connected to the anode electrode 12 and the other terminal is connected to the cathode electrode 14, and the potential difference between the two electrodes, that is, the voltage is detected. Will be done.
- the detection unit 98 transmits a signal indicating the detection result to the control device 10.
- the detection unit 98 includes a current detection unit that detects the current flowing between the anode electrode 12 and the cathode electrode 14.
- the current detection unit is composed of, for example, a known ammeter.
- the current value detected by the current detection unit is input to the control device 10.
- the control device 10 may hold information on the current-voltage characteristics (IV characteristics) of the electrolytic cell 2 in advance. If the controller 10 retains information on the IV characteristics, this information may be optionally updatable.
- the IV characteristics of the electrolytic cell 2 depend on the catalyst composition of each electrode, the type of diffusion layer or base material, the type of diaphragm 20, the flow path structure of the anode liquid and the cathode liquid of the electrolytic cell 2, the dimensions of each part, and the like.
- the control device 10 receives a signal indicating the amount of power supplied from the power supply device 34, grasps the amount of power that can be supplied from the power supply 4 to the electrolytic cell 2, and determines the amount of power that can be supplied from the power supply 4 to the electrolytic cell 2 from the IV characteristics. It is possible to calculate the voltage value to be applied to 2, that is, to control the current value flowing through the electrolytic cell 2.
- control device 10 controls the anode liquid supply device 6 and the cathode liquid supply device 8. Specifically, the control device 10 controls the drive of the first anode pump 46, the second anode pump 48, and the first cathode pumps 74 to the fifth cathode pump 82. Further, the control device 10 controls the opening and closing of the first on-off valve 84 to the sixth on-off valve 94. Further, the control device 10 receives a signal indicating the detection result from the water amount sensor 96.
- a hydrogenation reaction of the object to be hydrogenated may occur as a main reaction and a hydrogenation reaction may occur as a side reaction.
- the occurrence of side reactions leads to a decrease in Faraday efficiency of the organic hydride production system 1.
- the protons move from the anode electrode 12 side to the cathode electrode 14 side with water, water accumulates in the cathode chamber 18.
- Water impedes the flow of hydrides. Therefore, when a large amount of water accumulates in the cathode chamber 18, the amount of the hydride to be supplied to the reaction field of the catalyst layer 14a decreases, and side reactions tend to proceed.
- Hydrogen gas generated by side reactions also impedes the flow of hydrides. Therefore, the side reaction is more likely to occur due to the hydrogen gas generated by the side reaction. Therefore, it is desired to discharge the hydrogen gas and water staying in the cathode chamber 18 from the cathode chamber 18.
- Hydrogen gas has a lighter specific density than hydrides and organic hydrides.
- water has a heavier specific density than hydrides and organic hydrides. Therefore, when the upflow of the cathode liquid is formed in the cathode chamber 18, hydrogen gas is easily discharged from the cathode chamber 18, but water is difficult to be discharged from the cathode chamber 18 and accumulates at the bottom of the cathode chamber 18. On the contrary, when the downflow is formed in the cathode chamber 18, water is easily discharged from the cathode chamber 18, but hydrogen gas is difficult to be discharged from the cathode chamber 18 and accumulates in the upper part of the cathode chamber 18.
- the cathode liquid is always supplied to the cathode chamber 18 in an upflow with an emphasis on the discharge of hydrogen gas. Further, sufficient measures were not taken against the water accumulated in the cathode chamber 18.
- the cathode liquid is supplied from the first cathode opening 30 to the cathode chamber 18 in a steady state to form an upflow of the cathode liquid in the cathode chamber 18. 8 is controlled. Further, the control device 10 controls the cathode liquid supply device 8 so as to supply the cathode liquid from the second cathode opening 32 to the cathode chamber 18 and form a downflow of the cathode liquid in the cathode chamber 18 under predetermined conditions.
- the control device 10 controls each cathode pump and each on-off valve so as to form a first path of the cathode liquid at steady state.
- the first cathode opening 30 serves as an inlet for the cathode liquid
- the second cathode opening 32 serves as an outlet for the cathode liquid
- an upflow of the cathode liquid is formed in the cathode chamber 18.
- the control device 10 controls each cathode pump and each on-off valve so as to temporarily form a second path of the cathode liquid.
- the second cathode opening 32 serves as an inlet for the cathode liquid
- the first cathode opening 30 serves as an outlet for the cathode liquid
- a downflow of the cathode liquid is formed in the cathode chamber 18.
- the solubility of the hydride and the organic hydride in at least one of the water is preferably 3 g / 100 mL or less, more preferably 2 g / 100 mL or less, the discharge of water by downflow is more effective.
- Hydrogenated substances and organic hydrides that are expected to have the effect of drainage due to downflow include benzene (0.18 g / 100 mL H 2 O), cyclohexane (0.36 g / 100 mL H 2 O), and toluene (0.05 g / 100 mL).
- H 2 O methylcyclohexane
- naphthalene 0.003 g / 100 mL H 2 O
- decahydronaphthalene 0.001 g / 100 mL H 2 O
- the steady state means a state in which the electrolytic cell 2 does not meet the predetermined conditions described below.
- the steady state means that the organic hydride manufacturing system 1 is in operation.
- “During operation” means a state in which a positive current that causes electrolysis, that is, an electrolysis current is flowing in the electrolytic cell 2.
- a side reaction may occur due to a change in the concentration of the hydride in the cathode liquid or the magnitude of the electrolytic current flowing in the electrolytic cell 2. Therefore, in the steady state, an upflow of the cathode liquid is formed in the cathode chamber 18.
- the predetermined condition includes the shutdown of the electrolytic cell 2.
- the operation stop means a state in which the electrolytic current does not flow in the electrolytic cell 2. If the electrolytic cell 2 is stopped, the possibility that hydrogen gas is generated is naturally lower than that during the operation of the electrolytic cell 2.
- the control device 10 can determine whether or not the electrolytic cell 2 is in operation, in other words, whether or not an electrolytic current is flowing in the electrolytic cell 2 based on a signal sent from the detection unit 98 or the power supply 4. When the control device 10 detects that the operation of the electrolytic cell 2 has stopped, it switches from the first path to the second path on the assumption that a predetermined condition is satisfied.
- the predetermined condition is that the amount of hydrogen gas generated during the operation of the electrolytic cell 2 is a predetermined value or less, which is derived from the relationship between the current flowing in the electrolytic cell 2 (for example, the current density) and the hydride concentration of the cathode liquid. Including the state of becoming.
- FIG. 4 is a diagram showing the relationship between the current density of the electrolytic cell 2 and the concentration of the hydride to be generated by hydrogen gas.
- the control device 10 generates or generates hydrogen gas when the current density is equal to or lower than the predetermined value and the concentration of the hydrogenated product is equal to or higher than the predetermined value. Since it is unlikely that this will happen, the first route will be switched to the second route assuming that the predetermined conditions are satisfied.
- the measurement line A shown in FIG. 4 shows the hydride concentration (measurement) at which hydrogen gas starts to be generated at each current density when the hydride is toluene. It was obtained from the point). For example, when the current density is 0.7 A / cm 2 , hydrogen gas starts to be generated when the concentration of the hydride in the cathode liquid is 27 mol%.
- the measurement line A can be obtained, for example, by the following test. That is, constant current electrolysis (preliminary operation) is performed for 10 minutes at a current density of 0.2 A / cm 2 using a predetermined electrolytic cell. During electrolysis, the entire electrolytic cell is kept at 60 ° C. A 1M sulfuric acid aqueous solution is circulated in the anode chamber at a flow rate of 20 mL / min. In the cathode chamber, the cathode liquid is circulated from the reservoir at a flow rate of 20 mL / min. The cathode solution is 0.5 mol of 100 mol% toluene. After the preliminary operation, the current density is increased to 0.7 A / cm 2 and constant current electrolysis is started.
- the conditions are the same as for the preliminary operation except for the current density.
- the current density is reduced by 0.05 A / cm 2 to 0.65 A / cm 2 .
- the current density is adjusted, the cathode solution is sampled, and the concentrations of toluene and methylcyclohexane are measured by gas chromatography. Then, the concentration of toluene when bubbles are visually confirmed is defined as the concentration at which hydrogen gas is generated at the current density.
- the amount of hydrogen gas generated is equal to or less than a predetermined value.
- the predetermined value is 0 in the present embodiment, but the predetermined value is not limited to this, and can be appropriately set based on an experiment or a simulation.
- the relationship between the current density shown in FIG. 4 and the concentration of the hydride to be generated by hydrogen gas, that is, the information regarding the first range B, is the catalyst composition of each electrode, the type of the diffusion layer or the base material, the type of the diaphragm 20, and the electrolytic cell.
- the start of hydrogen gas generation can be confirmed, for example, visually or by automatic detection by an optical analysis device or the like using the difference in the refractive index between the liquid and the gas.
- the upper limit of the current density and the lower limit of the hydride concentration in the first range B can be appropriately set based on experiments and simulations as long as they are not equal to or less than the measurement line A.
- the second range C in which the allowable range of the current density and the hydride concentration is narrower than that of the first range B, may be a condition for route switching.
- the upper limit of the current density and the lower limit of the hydride concentration in the second range C can also be appropriately set based on experiments and simulations.
- the control device 10 can grasp the hydride concentration of the cathode liquid, for example, by receiving a signal from a known concentration sensor 100 provided in the cathode liquid tank 50.
- the control device 10 can also calculate the amount of organic hydride produced from the total amount of electric power supplied to the electrolytic cell 2, and calculate the hydride concentration from the result. In this case, the concentration sensor 100 can be omitted. Further, the control device 10 can grasp the current density based on the signals received from each of the detection unit 98, the power supply 4, and the power supply device 34.
- control device 10 detects that the current density of the electrolytic cell 2 and the concentration of the hydride in the cathode liquid are included in the first range B or the second range C, it is assumed that the predetermined conditions are satisfied. Switch from the first route to the second route.
- the "in operation” of the electrolytic cell 2 includes a state included in the first range B and the second range C (hereinafter, appropriately referred to as a low load operation state) and a state included in the first range B and the second range C. It includes a state in which it cannot be used (in the following, a high load operation state as appropriate).
- the predetermined condition includes the low load operating state
- the "steady state” means that the electrolytic cell 2 is in the high load operating state.
- the power supply device 34 is a power generation device that uses renewable energy to generate power
- the amount of power generation varies greatly depending on the weather conditions. For example, in the case of a photovoltaic power generation device, the amount of power generation decreases in cloudy weather or after sunset. Therefore, the current density of the electrolytic cell 2 is lowered, and the amount of hydrogen gas generated tends to be a predetermined value or less.
- the water accumulated in the cathode chamber 18 is efficiently discharged to improve the Faraday efficiency while suppressing the decrease in the operating rate of the organic hydride manufacturing system 1. Can be done.
- the predetermined condition for the control device 10 to switch the flow of the cathode liquid to the downflow may include a state where the internal pressure of the cathode chamber 18 is equal to or less than a predetermined value or a state where it is assumed that the internal pressure does not suddenly rise.
- the predetermined conditions may include the time when a tendency for the Faraday efficiency to decrease is detected.
- the tendency for the Faraday efficiency to decrease is, for example, the case where the Faraday efficiency that the electrolytic cell 2 originally would exhibit is not obtained during the current operation.
- the Faraday efficiency that is supposed to be exhibited is derived, for example, based on the statistical information of the Faraday efficiency at the time of past operation.
- the predetermined conditions may include information such as time, weather forecast, past power generation data, and forecast information of power generation amount based on the information.
- the control device 10 stops the downflow after a predetermined time has elapsed after switching to the downflow.
- the control device 10 has a built-in timer and can detect that a predetermined predetermined time has elapsed.
- the predetermined time can be appropriately set based on an experiment or a simulation.
- the predetermined time is a time estimated that the water in the cathode chamber 18 is completely discharged, and is determined based on the volume of the cathode chamber 18, the flow velocity of the cathode liquid, and the like.
- the control device 10 detects that the amount of water discharged from the cathode chamber 18 due to the downflow is equal to or less than a predetermined value based on the signal received from the water amount sensor 96, the downflow is performed. Stop it.
- the predetermined value can be appropriately set based on an experiment or a simulation, and is, for example, 0.
- the control device 10 switches the flow of the cathode liquid to the upflow. Further, if the electrolytic cell 2 is stopped when the downflow is stopped, the control device 10 stops the flow of the cathode liquid.
- the control device 10 of the present embodiment detects that the operation of the electrolytic cell 2 is stopped and switches the flow of the cathode liquid to the downflow, the gas in the gas tank 56 is supplied to the cathode chamber 18 after the downflow is stopped.
- the sixth on-off valve 94 as a gas supply mechanism is controlled so as to do so. That is, the control device 10 switches the path of the cathode liquid to the third path and executes the gas purging process of the cathode chamber 18. As a result, the inside of the cathode chamber 18 is filled with gas. By filling the cathode chamber 18 with gas, the water in the cathode chamber 18 can be discharged more reliably.
- the control device 10 closes the sixth on-off valve 94 to stop the gas discharge from the gas tank 56.
- the predetermined time can be appropriately set based on an experiment or a simulation. It should be noted that switching from the first path to the third path, that is, switching from the upflow to the execution of the gas purge process may be performed without going through the second path. As an example of switching from the first route to the third route, there is a case where the operation is directly stopped from the high load operation state.
- FIG. 5 is a flowchart showing an example of selection control of the cathode liquid path. This control flow is repeatedly executed by the control device 10 at a predetermined timing. Note that FIG. 5 illustrates a case where the downflow is stopped after a predetermined time has elapsed.
- the control device 10 determines whether the electrolytic state of the electrolytic cell 2 is a steady state (high load operation state) based on the signals received from the detection unit 98, the power supply 4, the power supply device 34, the concentration sensor 100, and the like. (S101). In the case of constant time (Y in S101), the control device 10 controls each cathode pump and each on-off valve so as to form a first path (upflow) of the cathode liquid or to maintain the first path. (S102), this routine is terminated.
- the control device 10 determines whether the electrolytic cell 2 is in the stopped operation state (S103). When the operation is stopped (Y in S103), the control device 10 controls each cathode pump and each on-off valve so as to form a second path (downflow) of the cathode liquid (S104). Then, the control device 10 determines whether a predetermined time has elapsed from the formation of the second path (S105). If the predetermined time has not elapsed (N in S105), the control device 10 repeats the determination in step S105.
- the control device 10 controls each cathode pump and each on-off valve to form a third path (gas purge) of the cathode liquid (S106). Then, the control device 10 determines whether a predetermined time has elapsed from the formation of the third path (S107). If the predetermined time has not elapsed (N in S107), the control device 10 repeats the determination in step S107. When the predetermined time has elapsed (Y in S107), the control device 10 ends this routine.
- the control device 10 determines whether the electrolytic cell 2 is in the low load operation state (S108). When not in the low load operation state (N in S108), the control device 10 ends this routine. In the low load operating state (Y in S108), the control device 10 controls each cathode pump and each on-off valve to form a second path (downflow) of the cathode liquid (S109). Then, the control device 10 determines whether a predetermined time has elapsed from the formation of the second path (S110). If the predetermined time has not elapsed (N in S110), the control device 10 repeats the determination in step S110. When the predetermined time has elapsed (Y in S110), the control device 10 controls each cathode pump and each on-off valve to form a first path of the cathode liquid (S111), and ends this routine.
- the organic hydride manufacturing system 1 includes an electrolytic cell 2, a cathode liquid supply device 8, and a control device 10.
- the electrolytic tank 2 houses an anode electrode 12 that oxidizes water in the anode liquid to generate protons, a cathode electrode 14 that hydrogenates a hydride in the cathode liquid with protons to generate an organic hydride, and an anode electrode 12. It has an anode chamber 16, a cathode chamber 18 accommodating a cathode electrode 14, and a diaphragm 20 that partitions the anode chamber 16 and the cathode chamber 18 and transfers protons from the anode chamber 16 side to the cathode chamber 18 side.
- the cathode liquid supply device 8 includes a cathode liquid tank 50 for storing the cathode liquid supplied to the cathode chamber 18, a first cathode pipe 58 (first pipe) connecting the cathode liquid tank 50 and the cathode chamber 18, and a cathode liquid tank. It has a second cathode pipe 60 and a sixth cathode pipe 68 (second pipe) connecting the 50 and the cathode chamber 18.
- the cathode liquid supply device 8 supplies the cathode liquid from the cathode liquid tank 50 to the cathode chamber via the first cathode pipe 58, and supplies the cathode liquid through the second cathode pipe 60 and the sixth cathode pipe 68. Can be switched.
- the control device 10 controls the cathode liquid supply device 8.
- the electrolytic cell 2 has a first cathode opening 30 and a second cathode opening 32 that communicate inside and outside the cathode chamber 18.
- the first cathode opening 30 is arranged below the second cathode opening 32.
- the first cathode pipe 58 is connected to the first cathode opening 30, and the second cathode pipe 60 is connected to the second cathode opening 32.
- the sixth cathode pipe 68 is connected to the second cathode pipe 60 and the cathode liquid tank 50.
- the cathode liquid supply device 8 can switch between the supply of the cathode liquid from the first cathode opening 30 to the cathode chamber 18 and the supply of the cathode liquid from the second cathode opening 32 to the cathode chamber 18.
- the control device 10 supplies the cathode liquid from the first cathode opening 30 to the cathode chamber 18 in a steady state to form an upflow of the cathode liquid in the cathode chamber 18, and the control device 10 forms an upflow of the cathode liquid from the second cathode opening 32 to the cathode chamber 18 under predetermined conditions.
- the cathode liquid supply device 8 is controlled so as to supply the cathode liquid to the cathode liquid to form a downflow of the cathode liquid in the cathode chamber.
- the hydrogen gas generated in the cathode electrode 14 can be efficiently discharged from the cathode chamber 18. Therefore, it is possible to suppress the obstruction of the flow of the hydride by hydrogen gas. Further, it is possible to suppress an increase in the internal pressure of the cathode chamber 18. Then, by flowing the cathode liquid downflow through the cathode chamber 18 under predetermined conditions, the water accumulated in the cathode chamber 18 can be efficiently discharged from the cathode chamber 18. Therefore, it is possible to prevent the flow of the hydride to be obstructed by the water staying in the cathode chamber 18. From the above, according to the organic hydride production system 1 of the present embodiment, it is possible to suppress the occurrence of side reactions at the cathode electrode 14, and thus the Faraday efficiency can be improved.
- the predetermined conditions of the present embodiment include the shutdown of the electrolytic cell 2. While the operation of the electrolytic cell 2 is stopped, no side reaction occurs at the cathode electrode 14, so hydrogen gas is not generated. Therefore, when the operation of the electrolytic cell 2 is stopped or while the operation is stopped, the cathode liquid is flowed down to the cathode chamber 18 to suppress the increase in the internal pressure of the cathode chamber 18 due to the hydrogen gas, and the inside of the cathode chamber 18 is suppressed. Water can be drained.
- the predetermined condition of the present embodiment is that the amount of hydrogen gas generated during the operation of the electrolytic cell 2 is a predetermined value or less, which is derived from the relationship between the current flowing in the electrolytic cell 2 and the concentration of the hydrogenated product of the cathode liquid. Including the state of becoming. Even if the electrolytic cell 2 is in operation, if the amount of hydrogen gas generated is equal to or less than a predetermined value, hydrogen gas is unlikely to accumulate in the cathode chamber 18 even if the cathode liquid is flowed down to the cathode chamber 18. ..
- the cathode liquid is flowed down to the cathode chamber 18 while suppressing the increase in the internal pressure of the cathode chamber 18 due to the hydrogen gas. , The water in the cathode chamber 18 can be discharged.
- the control device 10 of the present embodiment stops the downflow after a predetermined time has elapsed after switching to the downflow. As a result, it is possible to prevent the downflow from being unnecessarily continued and the power consumption of the organic hydride manufacturing system 1 from increasing.
- the organic hydride manufacturing system 1 of the present embodiment includes a water amount sensor 96 that detects the amount of water discharged from the cathode chamber 18 due to downflow. In this case, the control device 10 may stop the downflow when the water amount sensor 96 detects that the amount of water is equal to or less than a predetermined value.
- the organic hydride manufacturing system 1 of the present embodiment includes a gas tank 56 and a sixth on-off valve 94 as a gas supply mechanism for supplying a predetermined gas to the cathode chamber 18.
- the control device 10 controls the gas supply mechanism so that the cathode liquid flows downflow to the cathode chamber 18 when the electrolytic cell 2 is stopped, and gas is supplied to the cathode chamber 18 after the downflow is stopped. As a result, the water in the cathode chamber 18 can be discharged more reliably.
- the gas supply mechanism may be omitted.
- an electrolytic tank (2) having a second cathode opening (32) and having a first cathode opening (30) located below the second cathode opening (32).
- a cathode liquid supply device (8) capable of switching between the supply of the cathode liquid from the first cathode opening (30) to the cathode chamber (18) and the supply of the cathode liquid from the second cathode opening (32) to the cathode chamber (18).
- the cathode liquid is supplied from the first cathode opening (30) to the cathode chamber (18) to form an upflow of the cathode liquid in the cathode chamber (18), and the cathode liquid is formed from the second cathode opening (32) under predetermined conditions.
- a control device (10) for controlling the cathode liquid supply device (8) so as to supply the cathode liquid to the cathode chamber (18) and form a downflow of the cathode liquid in the cathode chamber (18) is provided.
- a control device (10) for an organic hydride manufacturing system (1) including an electrolytic cell (2) and a cathode liquid supply device (8).
- the electrolytic tank (2) communicates inside and outside the cathode chamber (18) accommodating the cathode electrode (14) that hydrogenates the hydride in the cathode liquid with protons to generate an organic hydride, and the cathode chamber (18). It has a first cathode opening (30) and a second cathode opening (32), the first cathode opening (30) being located below the second cathode opening (32).
- the cathode liquid supply device (8) supplies the cathode liquid from the first cathode opening (30) to the cathode chamber (18) and the cathode liquid from the second cathode opening (32) to the cathode chamber (18).
- the control device (10) supplies the cathode liquid from the first cathode opening (30) to the cathode chamber (18) in a steady state to form an upflow of the cathode liquid in the cathode chamber (18), and the control device (10) forms an upflow of the cathode liquid under predetermined conditions.
- the cathode liquid supply device (8) is controlled so as to supply the cathode liquid from the cathode opening (32) to the cathode chamber (18) and form a downflow of the cathode liquid in the cathode chamber (18).
- the control device (10) of the organic hydride manufacturing system (1) is controlled so as to supply the cathode liquid from the cathode opening (32) to the cathode chamber (18) and form a downflow of the cathode liquid in the cathode chamber (18).
- a control method for an organic hydride production system (1) including an electrolytic cell (2) having a cathode chamber (18) accommodating a cathode electrode (14) for producing an organic hydride by hydrogenating a hydride in a cathode solution with a proton. And, This includes forming an upflow of the cathode liquid in the cathode chamber (18) at steady state and forming a downflow of the cathode liquid in the cathode chamber (18) under predetermined conditions.
- a control method for an organic hydride manufacturing system (1) including an electrolytic cell (2) having a cathode chamber (18) accommodating a cathode electrode (14) for producing an organic hydride by hydrogenating a hydride in a cathode solution with a proton. And, This includes forming an upflow of the cathode liquid in the cathode chamber (18) at steady state and forming a downflow of the cathode liquid in the cathode chamber (18) under predetermined conditions.
- the present invention can be used for an organic hydride production system, a control device for an organic hydride production system, and a control method for an organic hydride production system.
- 1 Organic hydride manufacturing system 2 Electrolyte tank, 4 Power supply, 8 Cathode liquid supply device, 10 Control device, 12 Cathode electrode, 14 Cathode electrode, 16 Cathode chamber, 18 Cathode chamber, 20 Cathode, 30 1st cathode opening, 32nd 2 cathode openings, 50 cathode liquid tanks, 58 1st cathode pipes, 60 2nd cathode pipes, 68 6th cathode pipes, 96 water volume sensors.
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Abstract
Description
<アノード電極での電極反応>
3H2O→3/2O2+6H++6e-
<カソード電極での電極反応>
TL+6H++6e-→MCH
<カソード電極で生じ得る副反応>
2H++2e-→H2
[項目1]
カソード液中の被水素化物をプロトンで水素化して有機ハイドライドを生成するカソード電極(14)を収容するカソード室(18)、ならびにカソード室(18)の内外を連通する第1カソード開口(30)および第2カソード開口(32)を有し、第1カソード開口(30)が第2カソード開口(32)よりも下方に配置される電解槽(2)と、
第1カソード開口(30)からカソード室(18)へのカソード液の供給と第2カソード開口(32)からカソード室(18)へのカソード液の供給とを切り替え可能なカソード液供給装置(8)と、
定常時に第1カソード開口(30)からカソード室(18)にカソード液を供給してカソード室(18)内にカソード液のアップフローを形成し、所定条件下で第2カソード開口(32)からカソード室(18)にカソード液を供給してカソード室(18)内にカソード液のダウンフローを形成するようカソード液供給装置(8)を制御する制御装置(10)と、を備える、
有機ハイドライド製造システム(1)。
電解槽(2)およびカソード液供給装置(8)を備える有機ハイドライド製造システム(1)の制御装置(10)であって、
電解槽(2)は、カソード液中の被水素化物をプロトンで水素化して有機ハイドライドを生成するカソード電極(14)を収容するカソード室(18)、ならびにカソード室(18)の内外を連通する第1カソード開口(30)および第2カソード開口(32)を有し、第1カソード開口(30)は第2カソード開口(32)よりも下方に配置され、
カソード液供給装置(8)は、第1カソード開口(30)からカソード室(18)へのカソード液の供給と第2カソード開口(32)からカソード室(18)へのカソード液の供給とを切り替え可能であり、
制御装置(10)は、定常時に第1カソード開口(30)からカソード室(18)にカソード液を供給してカソード室(18)内にカソード液のアップフローを形成し、所定条件下で第2カソード開口(32)からカソード室(18)にカソード液を供給してカソード室(18)内にカソード液のダウンフローを形成するようカソード液供給装置(8)を制御する、
有機ハイドライド製造システム(1)の制御装置(10)。
カソード液中の被水素化物をプロトンで水素化して有機ハイドライドを生成するカソード電極(14)を収容するカソード室(18)を有する電解槽(2)を備える有機ハイドライド製造システム(1)の制御方法であって、
定常時にカソード室(18)内にカソード液のアップフローを形成し、所定条件下でカソード室(18)内にカソード液のダウンフローを形成することを含む、
有機ハイドライド製造システム(1)の制御方法。
Claims (8)
- カソード液中の被水素化物をプロトンで水素化して有機ハイドライドを生成するカソード電極を収容するカソード室、ならびに前記カソード室の内外を連通する第1カソード開口および第2カソード開口を有し、前記第1カソード開口が前記第2カソード開口よりも下方に配置される電解槽と、
前記第1カソード開口から前記カソード室への前記カソード液の供給と前記第2カソード開口から前記カソード室への前記カソード液の供給とを切り替え可能なカソード液供給装置と、
定常時に前記第1カソード開口から前記カソード室に前記カソード液を供給して前記カソード室内に前記カソード液のアップフローを形成し、所定条件下で前記第2カソード開口から前記カソード室に前記カソード液を供給して前記カソード室内に前記カソード液のダウンフローを形成するよう前記カソード液供給装置を制御する制御装置と、を備える、
有機ハイドライド製造システム。 - 前記所定条件は、前記電解槽の運転停止を含む、
請求項1に記載の有機ハイドライド製造システム。 - 前記カソード電極では、水素ガスが発生する副反応が起こり、
前記所定条件は、前記電解槽に流れる電流と前記カソード液の被水素化物濃度との関係から導出される、前記電解槽の運転中に前記水素ガスの発生量が所定値以下となる状態を含む、
請求項1または2に記載の有機ハイドライド製造システム。 - 前記制御装置は、前記ダウンフローに切り替えてから所定時間経過後に前記ダウンフローを停止させる、
請求項1乃至3のいずれか1項に記載の有機ハイドライド製造システム。 - 前記電解槽は、アノード液中の水を酸化してプロトンを生成するアノード電極を収容するアノード室を有し、
前記プロトンは、前記アノード室側から前記カソード室側に水とともに移動し、
前記有機ハイドライド製造システムは、前記ダウンフローにより前記カソード室から排出される前記水の量を検知する水量センサを備え、
前記制御装置は、前記水量センサにより前記水の量が所定値以下になったことが検知されると前記ダウンフローを停止させる、
請求項1乃至3のいずれか1項に記載の有機ハイドライド製造システム。 - 前記有機ハイドライド製造システムは、前記カソード室に所定のガスを供給するガス供給機構を備え、
前記所定条件は、前記電解槽の運転停止であり、
前記制御装置は、前記ダウンフローの停止後に前記ガスを前記カソード室に供給するよう前記ガス供給機構を制御する、
請求項4または5に記載の有機ハイドライド製造システム。 - 電解槽およびカソード液供給装置を備える有機ハイドライド製造システムの制御装置であって、
前記電解槽は、カソード液中の被水素化物をプロトンで水素化して有機ハイドライドを生成するカソード電極を収容するカソード室、ならびに前記カソード室の内外を連通する第1カソード開口および第2カソード開口を有し、前記第1カソード開口は前記第2カソード開口よりも下方に配置され、
前記カソード液供給装置は、前記第1カソード開口から前記カソード室への前記カソード液の供給と前記第2カソード開口から前記カソード室への前記カソード液の供給とを切り替え可能であり、
前記制御装置は、定常時に前記第1カソード開口から前記カソード室に前記カソード液を供給して前記カソード室内に前記カソード液のアップフローを形成し、所定条件下で前記第2カソード開口から前記カソード室に前記カソード液を供給して前記カソード室内に前記カソード液のダウンフローを形成するよう前記カソード液供給装置を制御する、
有機ハイドライド製造システムの制御装置。 - カソード液中の被水素化物をプロトンで水素化して有機ハイドライドを生成するカソード電極を収容するカソード室を有する電解槽を備える有機ハイドライド製造システムの制御方法であって、
定常時に前記カソード室内に前記カソード液のアップフローを形成し、所定条件下で前記カソード室内に前記カソード液のダウンフローを形成することを含む、
有機ハイドライド製造システムの制御方法。
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US20110233054A1 (en) * | 2006-09-08 | 2011-09-29 | Board Of Regents, University Of Texas System | Coupled electrochemical system for reduction of polyols to hydrocarbons |
WO2012091128A1 (ja) | 2010-12-28 | 2012-07-05 | Jx日鉱日石エネルギー株式会社 | 有機化合物の水素化装置及び水素化方法 |
JP2018080361A (ja) * | 2016-11-15 | 2018-05-24 | 国立大学法人横浜国立大学 | 有機ハイドライド製造装置及び有機ハイドライドの製造方法 |
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2021
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US20110233054A1 (en) * | 2006-09-08 | 2011-09-29 | Board Of Regents, University Of Texas System | Coupled electrochemical system for reduction of polyols to hydrocarbons |
WO2012091128A1 (ja) | 2010-12-28 | 2012-07-05 | Jx日鉱日石エネルギー株式会社 | 有機化合物の水素化装置及び水素化方法 |
JP2018080361A (ja) * | 2016-11-15 | 2018-05-24 | 国立大学法人横浜国立大学 | 有機ハイドライド製造装置及び有機ハイドライドの製造方法 |
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WO2024135382A1 (ja) * | 2022-12-23 | 2024-06-27 | 株式会社トクヤマ | 電解装置 |
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CN116457500A (zh) | 2023-07-18 |
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AU2021392476A9 (en) | 2024-05-23 |
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