WO2022116823A1 - Semi-submersible lifting and disassembly platform and control method therefor - Google Patents

Semi-submersible lifting and disassembly platform and control method therefor Download PDF

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Publication number
WO2022116823A1
WO2022116823A1 PCT/CN2021/131129 CN2021131129W WO2022116823A1 WO 2022116823 A1 WO2022116823 A1 WO 2022116823A1 CN 2021131129 W CN2021131129 W CN 2021131129W WO 2022116823 A1 WO2022116823 A1 WO 2022116823A1
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WIPO (PCT)
Prior art keywords
platform
ballast
tank
gravity
starboard
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PCT/CN2021/131129
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French (fr)
Chinese (zh)
Inventor
刘建成
吴海建
朱永梅
郑和辉
陈伶翔
何力
陈赟
张建
唐文献
殷宝吉
Original Assignee
招商局重工(江苏)有限公司
江苏科技大学
招商局重工(深圳)有限公司
招商局海洋装备研究院有限公司
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Publication of WO2022116823A1 publication Critical patent/WO2022116823A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B35/00Vessels or similar floating structures specially adapted for specific purposes and not otherwise provided for
    • B63B35/44Floating buildings, stores, drilling platforms, or workshops, e.g. carrying water-oil separating devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B27/00Arrangement of ship-based loading or unloading equipment for cargo or passengers
    • B63B27/10Arrangement of ship-based loading or unloading equipment for cargo or passengers of cranes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/727Offshore wind turbines

Definitions

  • the invention relates to the field of marine engineering equipment, in particular to a semi-submersible lifting and dismantling platform and a control method thereof.
  • CN201220358429.4 and CN201120024196.X hoisting operation platforms have a symmetrical layout structure, and the center of gravity cranes used for hoisting operations are also symmetrically arranged on the platform deck, but when lifting and dismantling large and heavy structural parts, the platform stability cannot be guaranteed.
  • the semi-submersible lifting and dismantling platform as a professional offshore lifting and dismantling equipment, has the wave response adjustment ability unmatched by the conventional lifting platform (ship), and has a larger operating range and stronger operating capacity.
  • the semi-submersible lifting platform described in CN201110196551.6 patent is a semi-submersible lifting platform with asymmetric structure, which has a certain effect on improving the stability of the platform, but does not involve the stability control strategy and emergency response of the platform operation. Response handling method.
  • the purpose of the present invention is to provide a semi-submersible lifting and dismantling platform and a control method thereof.
  • the technical scheme adopted in the present invention is:
  • a semi-submersible lifting and dismantling platform is characterized in that: it includes a floating box, a column and a deck box arranged from bottom to top, the floating box is provided with a power system and a positioning control system, and the floating box includes a port side The floating body and the starboard floating body, the column includes two port column and two starboard columns, the port floating body is connected to the deck box through the two port column, and the starboard floating body is connected to the deck box through the two starboard columns, and the bottom of the floating box is provided with full rotation Propeller, the top of the deck box is a platform deck, and at least one full-rotation heavy-duty crane and a retractable trestle are arranged on the platform deck.
  • the port floating body and the starboard floating body are independent of each other, and the port floating body and the starboard floating body are arranged in both There are ordinary ballast water tanks and fast ballast water tanks.
  • the top of the fast ballast water tank is connected to the compressed air ballast system through a pipeline with a first control valve.
  • the volume of the starboard float is at least 1.5 times that of the port float.
  • the total volume of the fast ballast water tanks in the starboard floating body is more than 1.5 times the total volume of the fast ballast water tanks in the port floating body.
  • the column side ballast water tank is respectively set in the column and the starboard side column, and the top of the column side ballast water tank is connected with the compressed air ballast system through a pipeline with a second control valve.
  • Both the tank and the column side ballast water tank are equipped with a water pump ballast system.
  • the water pump ballast system includes a water inlet and outlet pipeline with a water pump.
  • the bottom of the water-carrying tank and the ballast water tank at the column side is provided with a discharge pipeline with a drain valve leading to the sea.
  • the transition arc surface connecting the column, the floating box and the deck box is a single-leaf hyperboloid arc plate transition, which is composed of a hyperbola. , a>0, b>0, rotated around the axis of symmetry, and satisfies the following surface equation:
  • Two parking pads are arranged on the port side of the bow and the stern on the platform deck; davits and a plurality of lifeboats are arranged on the platform deck in the middle of the bow and stern; and one apron is arranged on the port side of the platform deck.
  • Small crane with living quarters at the bow of the platform deck.
  • 20 ordinary ballast water tanks are evenly arranged in the port and starboard floating bodies, 2 fast ballast water tanks are arranged in the port side floating body, and 4 fast ballast water tanks are arranged in the starboard floating body.
  • each fast ballast water tank in the port side floating body are connected in turn by passages with normally open valves, and the lower parts of each fast ballast water tank in the starboard side floating body are sequentially connected by passages with normally open valves.
  • ballast pipeline with a discharge valve between the left column side ballast tank and the left side corresponding fast ballast water tank, and the right side column side ballast tank and the right side corresponding fast ballast water tank Ballast pipes with relief valves are arranged between the tanks.
  • the ballast pipes are all provided with reverse exhaust check valves.
  • a kind of control method of semi-submersible lifting and dismantling platform it is characterized in that: comprise the following steps:
  • Step 1 Carry out platform stability analysis: design the operation form, establish a hydrostatic model, analyze the wind tilt moment, set the stability criterion, and obtain the stability criterion of the semi-submersible platform of the present invention in the global sea area, that is, set The allowable vertical center of gravity (AVCG) curve of the semi-submersible platform under different operating conditions and different drafts;
  • AVCG allowable vertical center of gravity
  • Step 2 Pre-analysis of lifting operation:
  • Step 2-1 Analyze platform load and center of gravity: the loads on the semi-submersible platform of the present invention mainly include fixed loads and variable loads.
  • the load mainly includes deck load and fluid level change.
  • the specific load types are as follows:
  • the fluid in the platform piping system, the temporarily stacked cargo and consumables, the anchor and the anchor chain, and the deck load information of the helicopter are evaluated to obtain the mass M 1 , the longitudinal center of gravity LCG 1 , the transverse center of gravity TCG 1 , and the vertical center of gravity VCG 1 ;
  • the tank mainly includes fuel oil tank, lubricating oil tank, fresh water tank and ballast water tank, and each tank is equipped with liquid level transmitter and blower.
  • Gas-type liquid level gauge two liquid level measurement methods, both of which are redundant with each other, and measure the liquid level in the tank in real time; the calibration density of various fluids in each tank is recorded as ⁇ 2i , before each operation The density of the tank actually measured by the staff is recorded as ⁇ i , in which the seawater salinity in different sea areas is measured by the seawater salinity meter; after obtaining the fluid filling ratio or water level in the tank, the volume V of the fluid in each tank is obtained.
  • LMT j M j ⁇ LCG j ;
  • TMT j M j ⁇ LCG j ;
  • VMT j M j ⁇ LCG j ;
  • TCG ⁇ TMT j ⁇ M
  • VCG ⁇ VMT j ⁇ M
  • VT VCG+ ⁇ FSMT i ⁇ M
  • VL VCG+ ⁇ FSML i ⁇ M
  • Step 2-2 Analyze draft and transverse and trim angles:
  • Step 2-3 Verify the allowable vertical center of gravity: According to the platform draught D obtained in step 2-2(1), bring the allowable vertical center of gravity curve of the semi-submersible platform in the global sea area obtained in step 1 to obtain the current The allowable vertical center of gravity value AVCG0 of the platform under the sea area, the current working condition and the current draft, and verify it; if VT ⁇ AVCG 0 and VL ⁇ AVCG 0 , it means that the current loading and stress conditions meet the platform's safe operation conditions, otherwise, re-adjust the deck load arrangement in step 2-1(2) and the fluid distribution of the main tank in step 2-1(3), that is, the ballast water tank, until the aforementioned comparison conditions are met, the platform can not be used. continue the work operation;
  • Step 3 Platform hoisting operation: After passing the verification in step 2, the platform begins to formally carry out hoisting operation;
  • the drain valves of the two column-side ballast water tanks located in the starboard column are opened, and the compressed air ballast system and the water pump ballast system of the two column-side ballast water tanks in the starboard column are drained, and the starboard side is drained.
  • the ballast water of the column-side ballast water tank is discharged into the sea; while the two column-side ballast water tanks in the port side column start the water pump ballast system, and the column-side ballast water tank of the port side column is filled with water, which makes the whole platform quickly Complete the initial tilt to the left;
  • the water discharge valve of the fast ballast water tank in the starboard floating body is opened, and the compressed air ballast system and the water pump ballast system of the fast ballast water tank in the starboard floating body perform drainage work, and the starboard fast ballast water tank is drained.
  • the ballast water is discharged into the sea; while the port fast ballast water tank starts the water pump ballast system, and the port fast ballast water tank enters water, which drains the starboard floating body ballast tank and the port floating body ballast tank respectively. tilt;
  • the ordinary ballast water tanks in the port and starboard floating bodies complete the final fine-tuning through the water pump ballast system;
  • step 2 For the change of the liquid level of the ballast water tank, repeat step 2 in real time to ensure that the VT and VL of the platform meet the requirements of the allowable vertical center of gravity of the platform, so that the platform meets the conditions for safe operation;
  • the distribution of the platform's ballast water is adjusted through the compressed air ballast system, the ballast system of each water pump, and the switch of the drain valve on the discharge pipeline to ensure that the platform is in the whole process.
  • the corresponding stability criteria have been met to ensure the safety of the platform.
  • the operation process of the lifting operation of the platform includes the following steps:
  • Step 1 According to the technical and maritime requirements of the towing device, use the tugboat to tow the platform to the target waters;
  • Step 2 According to the position of the target module to be lifted, move the platform to the service radius under the corresponding sea conditions;
  • Step 3 According to different working conditions and hoisting weight, use the ballast system to adjust the draft of the platform to within 22 to 26.4 meters of the crane design service draft;
  • Step 4 Mount the trestle on the opposite module or platform, and the service personnel will withdraw the trestle after reaching the operation area through the trestle to complete the hoisting preparation;
  • Step 5 Adjust the offshore crane to the working position, that is, within the service radius of the crane, and do a good job in the connection and inspection of the rigging and spreader;
  • Step 6 Start the crane to smoothly lift the module to the platform deck, and place the module
  • Step 7 After the module is placed, remove the offshore crane from the module, reset the crane to the rest arm and fix it;
  • Step 8 The process of lifting a module is completed, repeat steps 2-8;
  • Step 9 After all dismantling tasks are completed, the platform will leave the working waters.
  • the platform is equipped with an azimuth heavy-duty crane, which has excellent lifting capacity and expands the operating capacity of the platform; the platform is equipped with an azimuth propeller, which has superior dynamic positioning and motion performance and high control accuracy;
  • the vertical service angle and axial service distance are calculated.
  • the reinforced deck box design improves the deck bearing capacity and the linear load of the bulkhead, providing conditions for the shipment of large modules;
  • the invention adopts the combination of water pump ballast and compressed air ballast systems, and has several fast ballast tanks and ordinary ballast tanks, which ensures fast anti-tilt load adjustment during lifting operations, and meets platform stability and crane operation.
  • the stability criteria for the platform's global sea area operations are established, and the platform's load conditions are pre-analyzed to ensure that the platform can meet the stability of safe operations when operating in different sea areas, different draughts, and different loads. requirements, to ensure the safety of the platform and staff to a great extent; an emergency response system has been established, including an emergency control center, emergency action team and emergency operation procedures, to ensure that the platform encounters sudden failures in overseas operations.
  • the platform operation command is smooth in real time, the emergency rescue is fast and accurate, and the staff responds in an orderly and safe manner.
  • Fig. 1 is the front view of the semi-submersible lifting and dismantling platform of the present invention
  • Fig. 2 is the bow view of the semi-submersible lifting and dismantling platform of the present invention
  • FIG. 3 is a step diagram of a control method of the semi-submersible lifting and dismantling platform of the present invention during operation;
  • FIG. 4 is a flow chart of the operation control of the hoisting operation of the semi-submersible hoisting and dismantling platform of the present invention.
  • a semi-submersible lifting and dismantling platform includes a floating box 1, a column 2 and a deck box 3 arranged from bottom to top.
  • the floating box 1 is provided with a power system and a positioning control system.
  • the pontoon 1 includes a port side pontoon 102 and a starboard side pontoon 101
  • the column 2 includes two port side columns 202 and two starboard side columns 201
  • the port side pontoon 102 is connected to the deck box 3 through the two port side columns 202
  • the starboard pontoon 101 passes through two starboard side columns 201
  • the deck box 3 is connected, the bottom of the pontoon 1 is provided with an azimuth thruster 12, the top of the deck box 3 is a platform deck 7, and the platform deck 7 is provided with at least one azimuth heavy crane 5, a retractable trestle 9, and a port floating body 102 It is independent from the starboard floating body 101.
  • Both the port floating body 102 and the starboard floating body 101 are provided with ordinary ballast water tanks 15 and fast ballast water tanks 14.
  • the top of the fast ballast water tank 14 is connected to the water tank through a pipeline with a first control valve.
  • the compressed air ballast system is connected, the volume of the starboard floating body 101 is at least 1.5 times the volume of the port floating body 102, and the total volume of the fast ballast water tank 14 in the starboard floating body 101 is the total volume of the fast ballast water tank 14 in the port floating body 102. 1.5 times or more, all the full-rotation heavy-duty cranes 5 are placed on the side of the platform deck 7 corresponding to the port floating body 102.
  • the port column 202 and the starboard column 201 are respectively provided with column-side ballast water tanks 13 and column-side ballast water tanks 13
  • the top is connected to the compressed air ballast system through a pipeline with a second control valve.
  • the ordinary ballast water tank 15, the fast ballast water tank 14 and the column side ballast water tank 13 are all provided with a water pump ballast system.
  • the system includes water inlet and outlet pipes with pumps, the inlet and outlet of the water inlet and outlet pipes are located in seawater, and the inlet and outlet pipes are provided with subsea valves, and the bottom of the fast ballast water tank 14 and the column side ballast water tank 13 are provided with belts leading to the sea. Drain valve discharge pipe.
  • the transition arcs connecting the column 2 to the pontoon 1 and the deck box 3 are all single-leaf hyperboloid arc plate transitions. a>0, b>0, rotated around the axis of symmetry, and satisfies the following surface equation:
  • Two parking pads 4 are arranged on the platform deck 7 at the bow and the port side of the stern; on the platform deck 7, the middle of the bow and stern are arranged with davits 10 and a plurality of lifeboats 11; on the port side of the platform deck 7 A small crane 6 is arranged on it; there is a living area 8 on the bow of the platform deck 7 .
  • ballast water tanks 15 There are 20 ordinary ballast water tanks 15 evenly arranged in the port and starboard floating bodies, two fast ballast water tanks 14 are arranged in the port side floating body 102, and four fast ballast water tanks 14 are arranged in the starboard floating body 101.
  • the lower parts of the fast ballast tanks 14 in the port side buoy 102 are connected in turn by channels with normally open valves, and the lower parts of the fast ballast tanks 14 in the starboard buoy 101 are connected in turn by channels with normally open valves.
  • a ballast pipeline with a relief valve is provided between the column-side ballast tank 13 on the left side and the corresponding rapid ballast water tank 14 on the left side, and the column-side ballast tank 13 on the right side is provided with the corresponding rapid ballast water tank on the right side.
  • Ballast pipes with discharge valves are provided between the water tanks 14 .
  • ballast pipes are provided with reverse exhaust check valves.
  • a control method for a semi-submersible lifting and dismantling platform comprising the following steps:
  • Step 1 Carry out platform stability analysis: design the operation form, establish a hydrostatic model, analyze the wind tilt moment, set the stability criterion, and obtain the stability criterion of the semi-submersible platform of the present invention in the global sea area, that is, set The allowable vertical center of gravity (AVCG) curve of the semi-submersible platform under different operating conditions and different drafts;
  • AVCG allowable vertical center of gravity
  • Step 2 Pre-analysis of lifting operation:
  • Step 2-1 Analyze platform load and center of gravity: the loads on the semi-submersible platform of the present invention mainly include fixed loads and variable loads.
  • the load mainly includes deck load and fluid level change.
  • the specific load types are as follows:
  • the fluid in the platform piping system, the temporarily stacked cargo and consumables, the anchor and the anchor chain, and the deck load information of the helicopter are evaluated to obtain the mass M 1 , the longitudinal center of gravity LCG 1 , the transverse center of gravity TCG 1 , and the vertical center of gravity VCG 1 ;
  • the tank mainly includes fuel oil tank, lubricating oil tank, fresh water tank and ballast water tank, and each tank is equipped with liquid level transmitter and blower.
  • Gas-type liquid level gauge two liquid level measurement methods, both of which are redundant with each other, and measure the liquid level in the tank in real time; the calibration density of various fluids in each tank is recorded as ⁇ 2i , before each operation The density of the tank actually measured by the staff is recorded as ⁇ i , in which the seawater salinity in different sea areas is measured by the seawater salinity meter; after obtaining the fluid filling ratio or water level in the tank, the volume V of the fluid in each tank is obtained.
  • LMT j M j ⁇ LCG j ;
  • VMT j M j ⁇ LCG j ;
  • TCG ⁇ TMT j ⁇ M
  • VCG ⁇ VMT j ⁇ M
  • VT VCG+ ⁇ FSMT i ⁇ M
  • VL VCG+ ⁇ FSML i ⁇ M
  • Step 2-2 Analyze draft and transverse and trim angles:
  • Step 2-3 Verify the allowable vertical center of gravity: According to the platform draught D obtained in step 2-2(1), bring the allowable vertical center of gravity curve of the semi-submersible platform in the global sea area obtained in step 1 to obtain the current The allowable vertical center of gravity value AVCG0 of the platform under the sea area, the current working condition and the current draft, and verify it; if VT ⁇ AVCG 0 and VL ⁇ AVCG 0 , it means that the current loading and stress conditions meet the platform's safe operation conditions, otherwise, re-adjust the deck load arrangement in step 2-1(2) and the fluid distribution of the main tank in step 2-1(3), that is, the ballast water tank, until the aforementioned comparison conditions are met, the platform can not be used. continue the work operation;
  • Step 3 Platform hoisting operation: After passing the verification in step 2, the platform begins to formally carry out hoisting operation;
  • the drain valves of the two column-side ballast water tanks located in the starboard column are opened, and the compressed air ballast system and the water pump ballast system of the two column-side ballast water tanks in the starboard column are drained, and the starboard side is drained.
  • the ballast water of the column-side ballast water tank is discharged into the sea; while the two column-side ballast water tanks in the port side column start the water pump ballast system, and the column-side ballast water tank of the port side column is filled with water, which makes the whole platform quickly Complete the initial tilt to the left;
  • the water discharge valve of the fast ballast water tank in the starboard floating body is opened, and the compressed air ballast system and the water pump ballast system of the fast ballast water tank in the starboard floating body perform drainage work, and the starboard fast ballast water tank is drained.
  • the ballast water is discharged into the sea; while the port fast ballast water tank starts the water pump ballast system, and the port fast ballast water tank enters water, which drains the starboard floating body ballast tank and the port floating body ballast tank respectively. tilt;
  • the ordinary ballast water tanks in the port and starboard floating bodies complete the final fine-tuning through the water pump ballast system;
  • step 2 For the change of the liquid level of the ballast water tank, repeat step 2 in real time to ensure that the VT and VL of the platform meet the requirements of the allowable vertical center of gravity of the platform, so that the platform meets the conditions for safe operation;
  • the distribution of the platform's ballast water is adjusted through the compressed air ballast system, the ballast system of each water pump, and the switch of the drain valve on the discharge pipeline to ensure that the platform is in the whole process.
  • the corresponding stability criteria have been met to ensure the safety of the platform.
  • the operation process of the lifting operation of the platform includes the following steps:
  • Step 1 According to the technical and maritime requirements of the towing device, use the tugboat to tow the platform to the target waters;
  • Step 2 According to the position of the target module to be lifted, move the platform to the service radius under the corresponding sea conditions;
  • Step 3 According to different working conditions and hoisting weight, use the ballast system to adjust the draft of the platform to within 22 to 26.4 meters of the crane design service draft;
  • Step 4 Mount the trestle on the opposite module or platform, and the service personnel will withdraw the trestle after reaching the operation area through the trestle to complete the hoisting preparation;
  • Step 5 Adjust the offshore crane to the working position, that is, within the service radius of the crane, and do a good job in the connection and inspection of the rigging and spreader;
  • Step 6 Start the crane to smoothly lift the module to the platform deck, and place the module
  • Step 7 After the module is placed, remove the offshore crane from the module, reset the crane to the rest arm and fix it;
  • Step 8 The process of lifting a module is completed, repeat steps 2-8;
  • Step 9 After all dismantling tasks are completed, the platform will leave the working waters.
  • the platform of the invention is equipped with an azimuth heavy-duty crane, which has excellent lifting capacity and expands the operating capacity of the platform; the platform is equipped with an azimuth propeller, which has superior dynamic positioning and motion performance and high control accuracy; Angular and axial service distance.
  • the invention adopts the combination of water pump ballast and compressed air ballast systems, and has several fast ballast tanks and ordinary ballast tanks, which ensures fast anti-tilt load adjustment during lifting operations, and meets platform stability and crane operation.
  • the stability criteria for the platform's global sea area operations are established, and the platform's load conditions are pre-analyzed to ensure that the platform can meet the stability of safe operations when operating in different sea areas, different draughts, and different loads. requirements, to ensure the safety of the platform and staff to a great extent; an emergency response system has been established, including an emergency control center, emergency action team and emergency operation procedures, to ensure that the platform encounters sudden failures in overseas operations.
  • the platform operation command is smooth in real time, the emergency rescue is fast and accurate, and the staff responds in an orderly and safe manner.

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  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
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  • Ocean & Marine Engineering (AREA)
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Abstract

A semi-submersible lifting and disassembly platform and a control method therefor. The platform comprises a larboard floating body (102), a starboard floating body (101), two larboard poles (202), two starboard poles (201), and a deck box (3); both the larboard floating body (102) and the starboard floating body (101) are provided with several normal ballast tanks (15) and several fast ballast tanks (14); the tops of the fast ballast tanks (14) are in communication with a compressed air ballast system; each of the larboard poles (202) and the starboard poles (201) is provided with a pole-side ballast tank (13); the tops of the pole-side ballast tanks (13) are in communication with the compressed air ballast system; and each of the normal ballast tanks (15), the fast ballast tanks (14), and the pole-side ballast tanks (13) is provided with a water pump ballast system.

Description

一种半潜式起重拆解平台及其控制方法A semi-submersible lifting and dismantling platform and its control method 技术领域technical field
本发明涉及海工装备领域,特别涉及一种半潜式起重拆解平台及其控制方法。The invention relates to the field of marine engineering equipment, in particular to a semi-submersible lifting and dismantling platform and a control method thereof.
背景技术Background technique
随着我国海洋强国战略的不断实施,对于海洋资源的开发也越加深入,也越发需要各种大型海洋结构物以应对深海远洋的恶劣海况,同时一些丧失功能的海上结构物也亟需进行拆解回收。With the continuous implementation of my country's strategy of marine power, the development of marine resources has become more and more in-depth, and various large-scale marine structures are more and more needed to cope with the harsh sea conditions of deep-sea oceans. Solution recycling.
CN201220358429.4和CN201120024196.X起重作业平台,具有对称布局的结构形式,用于起吊作业的重心吊机也是对称布置在平台甲板上,但是对于大型、重型结构件进行起吊拆解作业时,平台的稳定性难以得到保证。而半潜式起重拆解平台作为专业的海上起重拆解设备,拥有着常规起重平台(船)无法媲美的波浪响应调节能力,并具有更大的作业范围与更强的作业能力。CN201110196551.6专利所描述的半潜式起重平台,是一种非对称结构的半潜式起重平台,对提升平台稳性具有一定的作用,但未涉及平台运行的稳性控制策略与应急响应处理方法。CN201220358429.4 and CN201120024196.X hoisting operation platforms have a symmetrical layout structure, and the center of gravity cranes used for hoisting operations are also symmetrically arranged on the platform deck, but when lifting and dismantling large and heavy structural parts, the platform stability cannot be guaranteed. The semi-submersible lifting and dismantling platform, as a professional offshore lifting and dismantling equipment, has the wave response adjustment ability unmatched by the conventional lifting platform (ship), and has a larger operating range and stronger operating capacity. The semi-submersible lifting platform described in CN201110196551.6 patent is a semi-submersible lifting platform with asymmetric structure, which has a certain effect on improving the stability of the platform, but does not involve the stability control strategy and emergency response of the platform operation. Response handling method.
此外,常规起重船大都是边作业边平衡船体,缺乏对平台稳定性的预估与规划,作业的安全性十分堪忧。同时,此类平台经常在远洋作业,海洋情况恶劣,极易发生碰撞、损坏等突发故障,一套完善的应急处理措施也亟待建立。In addition, most of the conventional crane ships balance the hull while working, and lack the estimation and planning for the stability of the platform, and the safety of the operation is very worrying. At the same time, such platforms often operate in the ocean, where the ocean conditions are harsh and are prone to sudden failures such as collisions and damages. A complete set of emergency response measures also needs to be established urgently.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种半潜式起重拆解平台及其控制方法。本发明采用的技术方案是:The purpose of the present invention is to provide a semi-submersible lifting and dismantling platform and a control method thereof. The technical scheme adopted in the present invention is:
一种半潜式起重拆解平台,其特征在于:包括从下到上布置的浮箱、立柱以及甲板盒,所述浮箱上设有动力系统和定位控制系统,所述浮箱包括左舷浮体和右舷浮体,立柱包括两个左舷立柱以及两个右舷立柱,所述左舷浮体通过两个左舷立柱连接甲板盒,右舷浮体通过两个右舷立柱连接甲板盒,所述浮箱底部设有全回转推进器,甲板盒顶部为平台甲板,平台甲板上设有至少一个全回转重型吊机、可伸缩式栈桥,所述左舷浮体和右舷浮体之间相互独立,所述左舷浮体与右舷浮体中均布置有普通压载水舱及快速压载水舱,快速压载水舱顶部通过带第一控制阀的管道与压缩空气压载系统连通,所述右舷浮体体积至少为左舷浮体体积的1.5倍以上,右舷浮体内快速压载水舱的总容积为左舷浮体内快速压载水舱的总容积的1.5倍以上,所述全回转重型吊机全部安放在左舷浮体对应的平台甲板侧部,所述左舷立柱、右舷立柱中分别设置有柱边压载水舱,柱边压载水舱顶部通过带第二控制阀的管道与压缩空气压载系统连通,所述普通压载水舱、快速压载水舱以及柱边压载水舱上都设有水泵压载系统,水泵压载系统包括带水泵的进出水管道,进出水管道的进出水口位于海水中且进出水管道上设有海底阀,快速压载水舱以及柱边压载水舱底部设有通入海中的带排水阀的排出管道。A semi-submersible lifting and dismantling platform is characterized in that: it includes a floating box, a column and a deck box arranged from bottom to top, the floating box is provided with a power system and a positioning control system, and the floating box includes a port side The floating body and the starboard floating body, the column includes two port column and two starboard columns, the port floating body is connected to the deck box through the two port column, and the starboard floating body is connected to the deck box through the two starboard columns, and the bottom of the floating box is provided with full rotation Propeller, the top of the deck box is a platform deck, and at least one full-rotation heavy-duty crane and a retractable trestle are arranged on the platform deck. The port floating body and the starboard floating body are independent of each other, and the port floating body and the starboard floating body are arranged in both There are ordinary ballast water tanks and fast ballast water tanks. The top of the fast ballast water tank is connected to the compressed air ballast system through a pipeline with a first control valve. The volume of the starboard float is at least 1.5 times that of the port float. The total volume of the fast ballast water tanks in the starboard floating body is more than 1.5 times the total volume of the fast ballast water tanks in the port floating body. The column side ballast water tank is respectively set in the column and the starboard side column, and the top of the column side ballast water tank is connected with the compressed air ballast system through a pipeline with a second control valve. Both the tank and the column side ballast water tank are equipped with a water pump ballast system. The water pump ballast system includes a water inlet and outlet pipeline with a water pump. The bottom of the water-carrying tank and the ballast water tank at the column side is provided with a discharge pipeline with a drain valve leading to the sea.
所述左舷立柱、右舷立柱各有两个,右舷立柱体积大于左舷立柱 体积。There are two port side uprights and two starboard side uprights, and the volume of the starboard side uprights is larger than that of the port side uprights.
所述立柱与浮箱以及甲板盒连接的过渡弧面都为单叶双曲面弧板过渡,由双曲线
Figure PCTCN2021131129-appb-000001
,a>0,b>0,绕对称轴旋转而成,满足以下曲面方程:
Figure PCTCN2021131129-appb-000002
其中,双曲线实长轴长度为2a,双曲线的焦距为2c;双曲线虚轴长度为2b;b 2=c 2-a 2
The transition arc surface connecting the column, the floating box and the deck box is a single-leaf hyperboloid arc plate transition, which is composed of a hyperbola.
Figure PCTCN2021131129-appb-000001
, a>0, b>0, rotated around the axis of symmetry, and satisfies the following surface equation:
Figure PCTCN2021131129-appb-000002
The length of the real long axis of the hyperbola is 2a, the focal length of the hyperbola is 2c; the length of the imaginary axis of the hyperbola is 2b; b 2 =c 2 -a 2 .
所述平台甲板上船艏和船艉左舷处布置有两座停机坪;在平台甲板上船艏、船艉的中间处均布置有吊艇架和多个救生艇;在平台甲板左舷上布置有一座小型吊机;在平台甲板艏部设有生活区。Two parking pads are arranged on the port side of the bow and the stern on the platform deck; davits and a plurality of lifeboats are arranged on the platform deck in the middle of the bow and stern; and one apron is arranged on the port side of the platform deck. Small crane; with living quarters at the bow of the platform deck.
所述左、右舷浮体中均匀布置有20个普通压载水舱,所述左舷浮体中布置有2个快速压载水舱,右舷浮体中布置有4个快速压载水舱。20 ordinary ballast water tanks are evenly arranged in the port and starboard floating bodies, 2 fast ballast water tanks are arranged in the port side floating body, and 4 fast ballast water tanks are arranged in the starboard floating body.
所述左舷浮体中各个快速压载水舱下部之间采用带常开阀门的通道依次连通,右舷浮体中各个快速压载水舱下部之间采用带常开阀门的通道依次连通。The lower parts of each fast ballast water tank in the port side floating body are connected in turn by passages with normally open valves, and the lower parts of each fast ballast water tank in the starboard side floating body are sequentially connected by passages with normally open valves.
所述左侧的柱边压载舱与左侧相应的快速压载水舱之间设有设置放泄阀门的压载管道,右侧的柱边压载舱与右侧相应的快速压载水舱之间设有设置放泄阀门的压载管道。There is a ballast pipeline with a discharge valve between the left column side ballast tank and the left side corresponding fast ballast water tank, and the right side column side ballast tank and the right side corresponding fast ballast water tank Ballast pipes with relief valves are arranged between the tanks.
所述压载管道上均设有逆排气止回阀。The ballast pipes are all provided with reverse exhaust check valves.
一种半潜式起重拆解平台的控制方法,其特征在于:包括以下步 骤:A kind of control method of semi-submersible lifting and dismantling platform, it is characterized in that: comprise the following steps:
步骤1:进行平台稳定性分析:设计作业形式、建立流体静力学模型、分析风倾力矩、设定稳定性准则,得到全球海域内的本发明的半潜式平台的稳定性准则,即设定的不同作业情况下、不同吃水深度下的半潜式平台的许用垂直重心(AVCG)曲线;Step 1: Carry out platform stability analysis: design the operation form, establish a hydrostatic model, analyze the wind tilt moment, set the stability criterion, and obtain the stability criterion of the semi-submersible platform of the present invention in the global sea area, that is, set The allowable vertical center of gravity (AVCG) curve of the semi-submersible platform under different operating conditions and different drafts;
步骤2:吊装作业预分析:Step 2: Pre-analysis of lifting operation:
步骤2-1:分析平台载荷与重心:本发明的半潜式平台所受载荷主要包含固定载荷和可变载荷,固定载荷主要指平台自身及不可移动动装备质量,即空船质量,可变载荷主要包括甲板载荷和流体液面变化,具体载荷类型如下所示:Step 2-1: Analyze platform load and center of gravity: the loads on the semi-submersible platform of the present invention mainly include fixed loads and variable loads. The load mainly includes deck load and fluid level change. The specific load types are as follows:
(1)空船载荷:根据船出厂检测报告查询得其质量M 0、纵重心LCG 0、横重心TCG 0、垂重心VCG 0(1) Light ship load: the mass M 0 , the longitudinal center of gravity LCG 0 , the transverse center of gravity TCG 0 , and the vertical center of gravity VCG 0 are obtained according to the ship’s factory inspection report;
(2)甲板载荷:根据实际船况对包括吊装的外负载、(2) Deck load: according to the actual ship condition, the external load including hoisting,
平台管路系统中的流体、临时堆放的货物与耗材、锚与锚链、直升机在内的甲板载荷信息进行评估,得其质量M 1、纵重心LCG 1、横重心TCG 1、垂重心VCG 1The fluid in the platform piping system, the temporarily stacked cargo and consumables, the anchor and the anchor chain, and the deck load information of the helicopter are evaluated to obtain the mass M 1 , the longitudinal center of gravity LCG 1 , the transverse center of gravity TCG 1 , and the vertical center of gravity VCG 1 ;
(3)液舱重量及自由液面力矩:液舱主要包含有燃油舱、润滑油舱、淡水舱和压载水舱,在所述每种液舱内均设置有液位变送器和吹气式液位计,两种液位测量方式,两者互为冗余,并实时对液舱中 的液面进行测量;各个液舱中各类流体标定密度记为ρ 2i,每次作业前工作人员实际测量所得液舱密度记为ρ i,其中不同海域海水盐度通过海水盐度仪测得;得到液舱中流体充装比例或者水位后,求得每个液舱中流体的体积V i,通过线性插值法计算到液舱中流体的纵重心LCG 2i、横重心TCG 2i、垂重心VCG 2i、自由液面纵力矩TSML 2i和自由液面横力矩FSMT 2i(3) Tank weight and free surface moment: The tank mainly includes fuel oil tank, lubricating oil tank, fresh water tank and ballast water tank, and each tank is equipped with liquid level transmitter and blower. Gas-type liquid level gauge, two liquid level measurement methods, both of which are redundant with each other, and measure the liquid level in the tank in real time; the calibration density of various fluids in each tank is recorded as ρ 2i , before each operation The density of the tank actually measured by the staff is recorded as ρ i , in which the seawater salinity in different sea areas is measured by the seawater salinity meter; after obtaining the fluid filling ratio or water level in the tank, the volume V of the fluid in each tank is obtained. i , the longitudinal center of gravity LCG 2i , the transverse center of gravity TCG 2i , the vertical center of gravity VCG 2i , the longitudinal free surface moment TSML 2i and the free surface transverse moment FSMT 2i of the fluid in the tank are calculated by linear interpolation;
液舱内重量:M 2i=V iρ i,其中i={燃油,润滑油,淡水,海水…}; Weight in tank: M 2i =V i ρ i , where i = {fuel oil, lubricating oil, fresh water, sea water...};
液舱实际自由液面横力矩:FSMT i=FSMT 2i÷ρ 0i×ρ iActual free surface transverse moment of tank: FSMT i =FSMT 2i ÷ρ 0i ×ρ i ;
液舱实际自由液面纵力矩:FSML i=FSML 2i÷ρ 0i×ρ iActual free surface longitudinal moment of tank: FSML i = FSML 2i ÷ρ 0i ×ρ i ;
(4)计算力矩:本发明半潜式平台的各个组成部分载荷的力矩均按以下方式进行计算,式中j={0,1,2}:(4) Calculated moment: The moment of the load of each component of the semi-submersible platform of the present invention is calculated in the following way, where j={0,1,2}:
纵力矩:LMT j=M j×LCG jLongitudinal moment: LMT j =M j ×LCG j ;
横力矩:TMT j=M j×LCG jTransverse moment: TMT j =M j ×LCG j ;
垂力矩:VMT j=M j×LCG jVertical moment: VMT j =M j ×LCG j ;
(5)计算总重量与重心及自由液面修正:(5) Calculate the total weight, center of gravity and free surface correction:
总质量:M=∑M j,式中j={0,1,2}; Total mass: M=∑M j , where j={0,1,2};
总纵重心:LCG=∑LMT j÷M; Total longitudinal center of gravity: LCG=∑LMT j ÷M;
总横重心:TCG=∑TMT j÷M; Total transverse center of gravity: TCG=∑TMT j ÷M;
总垂重心:VCG=∑VMT j÷M; Total vertical center of gravity: VCG=∑VMT j ÷M;
总垂重心-横力矩修正:VT=VCG+∑FSMT i÷M; Total vertical center of gravity-transverse moment correction: VT=VCG+∑FSMT i ÷M;
总垂重心-纵力矩修正:VL=VCG+∑FSML i÷M; Total vertical center of gravity-longitudinal moment correction: VL=VCG+∑FSML i ÷M;
步骤2-2:分析吃水深度与横、纵倾角:Step 2-2: Analyze draft and transverse and trim angles:
(1)吃水深度:根据步骤2-1(3)中测量所得的所处区域海水盐度ρ 海水,以及步骤2-1(5)中计算,所得的总质量M,利用线性插值法可求解出平台的纵浮心LCB、横浮心TCB、垂浮心VCB、纵稳心KML、横稳心KMT以及吃水深度D; (1) Draft depth: according to the seawater salinity ρ seawater in the region where the measurement is obtained in step 2-1(3), and the calculation in step 2-1(5), the total mass M obtained can be solved by using the linear interpolation method The vertical center of buoyancy LCB, the horizontal center of buoyancy TCB, the vertical center of buoyancy VCB, the vertical center of buoyancy KML, the horizontal center of stability KMT and the draft D;
(2)横倾角与纵倾角:(2) Heel angle and pitch angle:
横倾角:θ=arctan[(TCG-TCB)/(KMT-VT)];Heel angle: θ=arctan[(TCG-TCB)/(KMT-VT)];
纵倾角:α=arctan[(LCG-LCB)/(KML-VL)];Pitch angle: α=arctan[(LCG-LCB)/(KML-VL)];
步骤2-3:校验许用垂直重心:依据步骤2-2(1)中获取的平台吃水深度D,带入步骤1中获得的全球海域半潜式平台的许用垂直重心曲线,得到当前海域、当前工况、当前吃水深度下平台的许用垂直重心数值AVCG0,并对其进行校验;如果,VT<AVCG 0且VL<AVCG 0,则说明当前的加载受力情况满足平台安全作业条件,否则就重新调整步骤2-1(2)中的甲板载荷布置方式以及步骤2-1(3)中主要液舱,即压载水舱的流体分布,直至满足前述比较条件,平台才可继续进行作业操作; Step 2-3: Verify the allowable vertical center of gravity: According to the platform draught D obtained in step 2-2(1), bring the allowable vertical center of gravity curve of the semi-submersible platform in the global sea area obtained in step 1 to obtain the current The allowable vertical center of gravity value AVCG0 of the platform under the sea area, the current working condition and the current draft, and verify it; if VT < AVCG 0 and VL < AVCG 0 , it means that the current loading and stress conditions meet the platform's safe operation conditions, otherwise, re-adjust the deck load arrangement in step 2-1(2) and the fluid distribution of the main tank in step 2-1(3), that is, the ballast water tank, until the aforementioned comparison conditions are met, the platform can not be used. continue the work operation;
步骤3:平台吊装作业:经由步骤2校验通过后,平台开始正式进行吊装作业;Step 3: Platform hoisting operation: After passing the verification in step 2, the platform begins to formally carry out hoisting operation;
首先位于右舷立柱中的两个柱边压载水舱位于海中的排水阀打开,压缩空气压载系统与右舷立柱中的两个柱边压载水舱的水泵压载系统进行排水工作,将右舷柱边压载水舱的压载水排出到海中;而左舷立柱中的两个柱边压载水舱则启动水泵压载系统,左舷立柱的柱边压载水舱进水,使得整个平台快速完成向左侧的初步倾斜;First of all, the drain valves of the two column-side ballast water tanks located in the starboard column are opened, and the compressed air ballast system and the water pump ballast system of the two column-side ballast water tanks in the starboard column are drained, and the starboard side is drained. The ballast water of the column-side ballast water tank is discharged into the sea; while the two column-side ballast water tanks in the port side column start the water pump ballast system, and the column-side ballast water tank of the port side column is filled with water, which makes the whole platform quickly Complete the initial tilt to the left;
然后,位于右舷浮体中的快速压载水舱位于海中的排水阀打开,压缩空气压载系统与右舷浮体中的快速压载水舱的水泵压载系统进行排水工作,将右舷快速压载水舱的压载水排出到海中;而左舷快速压载水舱则启动水泵压载系统,左舷快速压载水舱进水,分别使右舷浮体压载舱排水、左舷浮体压载舱进水,进一步实现倾斜;Then, the water discharge valve of the fast ballast water tank in the starboard floating body is opened, and the compressed air ballast system and the water pump ballast system of the fast ballast water tank in the starboard floating body perform drainage work, and the starboard fast ballast water tank is drained. The ballast water is discharged into the sea; while the port fast ballast water tank starts the water pump ballast system, and the port fast ballast water tank enters water, which drains the starboard floating body ballast tank and the port floating body ballast tank respectively. tilt;
最后左、右舷浮体中的普通压载水舱通过水泵压载系统完成最后 的微调;平台倾斜的角度根据步骤2-2(2)中获取的横倾角θ与纵倾角α进行调整,同时根据当前压载水舱的液面变化情况,实时重复步骤2,确保平台的VT与VL满足平台的许用垂直重心要求,使得平台满足安全作业的条件;Finally, the ordinary ballast water tanks in the port and starboard floating bodies complete the final fine-tuning through the water pump ballast system; For the change of the liquid level of the ballast water tank, repeat step 2 in real time to ensure that the VT and VL of the platform meet the requirements of the allowable vertical center of gravity of the platform, so that the platform meets the conditions for safe operation;
在平台吊装作业过程中,根据前述许用垂直重心的要求,通过压缩空气压载系统、各个水泵压载系统、以及排出管道上排水阀的开关来调节平台压载水的分布,确保平台在整个吊装作业过程中一直满足相应的稳定性准则以保证平台的作业安全。During the hoisting operation of the platform, according to the requirements of the aforementioned allowable vertical center of gravity, the distribution of the platform's ballast water is adjusted through the compressed air ballast system, the ballast system of each water pump, and the switch of the drain valve on the discharge pipeline to ensure that the platform is in the whole process. During the hoisting operation, the corresponding stability criteria have been met to ensure the safety of the platform.
所述平台的吊装作业运行流程,包括以下步骤:The operation process of the lifting operation of the platform includes the following steps:
步骤1:根据拖曳装置的技术和海事要求,利用拖轮将平台拖航至目标水域;Step 1: According to the technical and maritime requirements of the towing device, use the tugboat to tow the platform to the target waters;
步骤2:根据待起吊的目标模块位置,将平台移动到相应海况下的服务半径范围内;Step 2: According to the position of the target module to be lifted, move the platform to the service radius under the corresponding sea conditions;
步骤3:根据不同工况和起重重量,利用压载系统将平台调整吃水至吊机设计服务吃水22米至26.4米内;Step 3: According to different working conditions and hoisting weight, use the ballast system to adjust the draft of the platform to within 22 to 26.4 meters of the crane design service draft;
步骤4:将栈桥搭载到对方模块或平台上,服务人员通过栈桥到达作业区完成吊装准备后将栈桥撤回;Step 4: Mount the trestle on the opposite module or platform, and the service personnel will withdraw the trestle after reaching the operation area through the trestle to complete the hoisting preparation;
步骤5:将海工吊调整至作业位置即吊机服务半径范围内,做好索具及吊具的连接及检查;Step 5: Adjust the offshore crane to the working position, that is, within the service radius of the crane, and do a good job in the connection and inspection of the rigging and spreader;
步骤6:启动吊机将模块平稳的吊运至平台甲板,并放置该模块;Step 6: Start the crane to smoothly lift the module to the platform deck, and place the module;
步骤7:模块放置完成后,将海工吊脱离模块,吊机复位至休息 臂上并做好固定;Step 7: After the module is placed, remove the offshore crane from the module, reset the crane to the rest arm and fix it;
步骤8:起吊一个模块过程完成,重复步骤2—步骤8;Step 8: The process of lifting a module is completed, repeat steps 2-8;
步骤9:所有拆解任务完成后,平台驶离工作水域。Step 9: After all dismantling tasks are completed, the platform will leave the working waters.
本发明的优点:平台配备全回转重型吊机,其起重能力优异,扩大平台作业能力;平台配备全回转推进器,动力定位及运动性能优越,控制精度高;平台配备可伸缩式栈桥,扩大了垂直服务角度和轴向服务距离。平台艏部设有大容量生活起居区,为工作人员提供了舒适安全的居住生活环境;采用加强型甲板盒设计,提高了甲板承载能力和舱壁的线性载荷,为装运大型模块提供条件;本发明采用水泵压载和压缩空气两种压载系统相结合,并设有数个快速压载舱和普通压载舱,保障了起重作业时抗倾调载速度快,满足平台稳性和起重机作业安全性要求;同时,在起重作业出现紧急情况,如起吊载荷突然失去,通过采用压缩空气迅速排空立柱内抗倾调载用压载水,减小平台倾侧角,进一步提高平台作业的安全性;通过双机机联监测与控制,保障复杂海况下的起吊定位准确,当配合压载监测系统进行联合监测时,能够有效进行快速压载调配和实时调节,保障平台安全性与稳定性;根据平台的设计使用要求,建立了平台全球海域作业的稳定性准则,并对平台受载情况进行预分析,确保平台在不同海域、不同吃水深度、不同负载情况下作业时满足安全作业的稳定性要求,极大程度的保证了平台与工作人员的安全;建立了一套应急响应系统,包括应急控制中心、应急行动小组和应急操作流程,保证了的平台在外海作业遇到突发故障时,平台操作指挥的实时通畅,应急抢险的快速准确,工作人 员的应对有序安全。The advantages of the present invention: the platform is equipped with an azimuth heavy-duty crane, which has excellent lifting capacity and expands the operating capacity of the platform; the platform is equipped with an azimuth propeller, which has superior dynamic positioning and motion performance and high control accuracy; The vertical service angle and axial service distance are calculated. There is a large-capacity living and living area at the bow of the platform, which provides a comfortable and safe living and living environment for the staff; the reinforced deck box design improves the deck bearing capacity and the linear load of the bulkhead, providing conditions for the shipment of large modules; The invention adopts the combination of water pump ballast and compressed air ballast systems, and has several fast ballast tanks and ordinary ballast tanks, which ensures fast anti-tilt load adjustment during lifting operations, and meets platform stability and crane operation. Safety requirements; at the same time, in the event of an emergency in the lifting operation, such as the sudden loss of the lifting load, the use of compressed air to quickly empty the ballast water for anti-tilt load regulation in the column to reduce the tilt angle of the platform and further improve the safety of the platform operation Through the monitoring and control of the dual-machine-machine connection, the accurate lifting positioning under complex sea conditions is guaranteed. When combined with the ballast monitoring system for joint monitoring, rapid ballast deployment and real-time adjustment can be effectively performed to ensure the safety and stability of the platform; According to the design and use requirements of the platform, the stability criteria for the platform's global sea area operations are established, and the platform's load conditions are pre-analyzed to ensure that the platform can meet the stability of safe operations when operating in different sea areas, different draughts, and different loads. requirements, to ensure the safety of the platform and staff to a great extent; an emergency response system has been established, including an emergency control center, emergency action team and emergency operation procedures, to ensure that the platform encounters sudden failures in overseas operations. The platform operation command is smooth in real time, the emergency rescue is fast and accurate, and the staff responds in an orderly and safe manner.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细叙述。The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
图1为本发明半潜式起重拆解平台的主视图;Fig. 1 is the front view of the semi-submersible lifting and dismantling platform of the present invention;
图2为本发明半潜式起重拆解平台的船艏视图;Fig. 2 is the bow view of the semi-submersible lifting and dismantling platform of the present invention;
图3为本发明半潜式起重拆解平台在作业时的控制方法步骤图;3 is a step diagram of a control method of the semi-submersible lifting and dismantling platform of the present invention during operation;
图4为本发明半潜式起重拆解平台吊装作业运行控制流程图。FIG. 4 is a flow chart of the operation control of the hoisting operation of the semi-submersible hoisting and dismantling platform of the present invention.
其中:1、浮箱;101、右舷浮体;102、左舷浮体;2、立柱;201、右舷立柱;202、左舷立柱;3、甲板盒;4、停机坪;5、全回转重型吊机;6、小型吊机;7、平台甲板;8、生活区;9、可伸缩式栈桥;10、吊艇架;11、救生艇;12、全回转推进器;13、柱边压载水舱;14、快速压载水舱;15、普通压载水舱。Among them: 1. pontoon; 101, starboard floating body; 102, port floating body; 2. column; 201, starboard column; 202, port column; 3. deck box; 4. apron; , small crane; 7, platform deck; 8, living area; 9, retractable trestle; 10, davit; 11, lifeboat; 12, azimuth thruster; 13, column side ballast water tank; 14, Fast ballast water tank; 15. Ordinary ballast water tank.
具体实施方式Detailed ways
如图1-4所示,一种半潜式起重拆解平台,包括从下到上布置的浮箱1、立柱2以及甲板盒3,浮箱1上设有动力系统和定位控制系统,浮箱1包括左舷浮体102和右舷浮体101,立柱2包括两个左舷立柱202以及两个右舷立柱201,左舷浮体102通过两个左舷立柱202连接甲板盒3,右舷浮体101通过两个右舷立柱201连接甲板盒3,浮箱1底部设有全回转推进器12,甲板盒3顶部为平台甲板7,平台甲板7上设有至少一个全回转重型吊机5、可伸缩式栈桥9,左舷浮体102和右舷浮体101之间相互独立,左舷浮体102与右舷浮体101中均布置有普通压载水舱15及快速压载水舱14,快速压载水舱14 顶部通过带第一控制阀的管道与压缩空气压载系统连通,右舷浮体101体积至少为左舷浮体102体积的1.5倍以上,右舷浮体101内快速压载水舱14的总容积为左舷浮体102内快速压载水舱14的总容积的1.5倍以上,全回转重型吊机5全部安放在左舷浮体102对应的平台甲板7侧部,左舷立柱202、右舷立柱201中分别设置有柱边压载水舱13,柱边压载水舱13顶部通过带第二控制阀的管道与压缩空气压载系统连通,普通压载水舱15、快速压载水舱14以及柱边压载水舱13上都设有水泵压载系统,水泵压载系统包括带水泵的进出水管道,进出水管道的进出水口位于海水中且进出水管道上设有海底阀,快速压载水舱14以及柱边压载水舱13底部设有通入海中的带排水阀的排出管道。As shown in Figure 1-4, a semi-submersible lifting and dismantling platform includes a floating box 1, a column 2 and a deck box 3 arranged from bottom to top. The floating box 1 is provided with a power system and a positioning control system. The pontoon 1 includes a port side pontoon 102 and a starboard side pontoon 101 , the column 2 includes two port side columns 202 and two starboard side columns 201 , the port side pontoon 102 is connected to the deck box 3 through the two port side columns 202 , and the starboard pontoon 101 passes through two starboard side columns 201 The deck box 3 is connected, the bottom of the pontoon 1 is provided with an azimuth thruster 12, the top of the deck box 3 is a platform deck 7, and the platform deck 7 is provided with at least one azimuth heavy crane 5, a retractable trestle 9, and a port floating body 102 It is independent from the starboard floating body 101. Both the port floating body 102 and the starboard floating body 101 are provided with ordinary ballast water tanks 15 and fast ballast water tanks 14. The top of the fast ballast water tank 14 is connected to the water tank through a pipeline with a first control valve. The compressed air ballast system is connected, the volume of the starboard floating body 101 is at least 1.5 times the volume of the port floating body 102, and the total volume of the fast ballast water tank 14 in the starboard floating body 101 is the total volume of the fast ballast water tank 14 in the port floating body 102. 1.5 times or more, all the full-rotation heavy-duty cranes 5 are placed on the side of the platform deck 7 corresponding to the port floating body 102. The port column 202 and the starboard column 201 are respectively provided with column-side ballast water tanks 13 and column-side ballast water tanks 13 The top is connected to the compressed air ballast system through a pipeline with a second control valve. The ordinary ballast water tank 15, the fast ballast water tank 14 and the column side ballast water tank 13 are all provided with a water pump ballast system. The system includes water inlet and outlet pipes with pumps, the inlet and outlet of the water inlet and outlet pipes are located in seawater, and the inlet and outlet pipes are provided with subsea valves, and the bottom of the fast ballast water tank 14 and the column side ballast water tank 13 are provided with belts leading to the sea. Drain valve discharge pipe.
左舷立柱202、右舷立柱201各有两个,右舷立柱201体积大于左舷立柱202体积。There are two port side uprights 202 and two starboard side uprights 201 , and the volume of the starboard side uprights 201 is larger than the volume of the port side uprights 202 .
立柱2与浮箱1以及甲板盒3连接的过渡弧面都为单叶双曲面弧板过渡,由双曲线
Figure PCTCN2021131129-appb-000003
a>0,b>0,绕对称轴旋转而成,满足以下曲面方程:
Figure PCTCN2021131129-appb-000004
其中,双曲线实长轴长度为2a,双曲线的焦距为2c;双曲线虚轴长度为2b;b 2=c 2-a 2
The transition arcs connecting the column 2 to the pontoon 1 and the deck box 3 are all single-leaf hyperboloid arc plate transitions.
Figure PCTCN2021131129-appb-000003
a>0, b>0, rotated around the axis of symmetry, and satisfies the following surface equation:
Figure PCTCN2021131129-appb-000004
The length of the real long axis of the hyperbola is 2a, the focal length of the hyperbola is 2c; the length of the imaginary axis of the hyperbola is 2b; b 2 =c 2 -a 2 .
平台甲板7上船艏和船艉左舷处布置有两座停机坪4;在平台甲板7上船艏、船艉的中间处均布置有吊艇架10和多个救生艇11;在 平台甲板7左舷上布置有一座小型吊机6;在平台甲板7艏部设有生活区8。Two parking pads 4 are arranged on the platform deck 7 at the bow and the port side of the stern; on the platform deck 7, the middle of the bow and stern are arranged with davits 10 and a plurality of lifeboats 11; on the port side of the platform deck 7 A small crane 6 is arranged on it; there is a living area 8 on the bow of the platform deck 7 .
左、右舷浮体中均匀布置有20个普通压载水舱15,左舷浮体102中布置有2个快速压载水舱14,右舷浮体101中布置有4个快速压载水舱14。There are 20 ordinary ballast water tanks 15 evenly arranged in the port and starboard floating bodies, two fast ballast water tanks 14 are arranged in the port side floating body 102, and four fast ballast water tanks 14 are arranged in the starboard floating body 101.
左舷浮体102中各个快速压载水舱14下部之间采用带常开阀门的通道依次连通,右舷浮体101中各个快速压载水舱14下部之间采用带常开阀门的通道依次连通。The lower parts of the fast ballast tanks 14 in the port side buoy 102 are connected in turn by channels with normally open valves, and the lower parts of the fast ballast tanks 14 in the starboard buoy 101 are connected in turn by channels with normally open valves.
左侧的柱边压载舱13与左侧相应的快速压载水舱14之间设有设置放泄阀门的压载管道,右侧的柱边压载舱13与右侧相应的快速压载水舱14之间设有设置放泄阀门的压载管道。A ballast pipeline with a relief valve is provided between the column-side ballast tank 13 on the left side and the corresponding rapid ballast water tank 14 on the left side, and the column-side ballast tank 13 on the right side is provided with the corresponding rapid ballast water tank on the right side. Ballast pipes with discharge valves are provided between the water tanks 14 .
压载管道上均设有逆排气止回阀。All ballast pipes are provided with reverse exhaust check valves.
一种半潜式起重拆解平台的控制方法,包括以下步骤:A control method for a semi-submersible lifting and dismantling platform, comprising the following steps:
步骤1:进行平台稳定性分析:设计作业形式、建立流体静力学模型、分析风倾力矩、设定稳定性准则,得到全球海域内的本发明的半潜式平台的稳定性准则,即设定的不同作业情况下、不同吃水深度下的半潜式平台的许用垂直重心(AVCG)曲线;Step 1: Carry out platform stability analysis: design the operation form, establish a hydrostatic model, analyze the wind tilt moment, set the stability criterion, and obtain the stability criterion of the semi-submersible platform of the present invention in the global sea area, that is, set The allowable vertical center of gravity (AVCG) curve of the semi-submersible platform under different operating conditions and different drafts;
步骤2:吊装作业预分析:Step 2: Pre-analysis of lifting operation:
步骤2-1:分析平台载荷与重心:本发明的半潜式平台所受载荷主要包含固定载荷和可变载荷,固定载荷主要指平台自身及不可移动动装备质量,即空船质量,可变载荷主要包括甲板载荷和流体液面变化,具体载荷类型如下所示:Step 2-1: Analyze platform load and center of gravity: the loads on the semi-submersible platform of the present invention mainly include fixed loads and variable loads. The load mainly includes deck load and fluid level change. The specific load types are as follows:
(1)空船载荷:根据船出厂检测报告查询得其质量M 0、纵重心LCG 0、横重心TCG 0、垂重心VCG 0(1) Light ship load: the mass M 0 , the longitudinal center of gravity LCG 0 , the transverse center of gravity TCG 0 , and the vertical center of gravity VCG 0 are obtained according to the ship’s factory inspection report;
(2)甲板载荷:根据实际船况对包括吊装的外负载、(2) Deck load: according to the actual ship condition, the external load including hoisting,
平台管路系统中的流体、临时堆放的货物与耗材、锚与锚链、直升机在内的甲板载荷信息进行评估,得其质量M 1、纵重心LCG 1、横重心TCG 1、垂重心VCG 1The fluid in the platform piping system, the temporarily stacked cargo and consumables, the anchor and the anchor chain, and the deck load information of the helicopter are evaluated to obtain the mass M 1 , the longitudinal center of gravity LCG 1 , the transverse center of gravity TCG 1 , and the vertical center of gravity VCG 1 ;
(3)液舱重量及自由液面力矩:液舱主要包含有燃油舱、润滑油舱、淡水舱和压载水舱,在所述每种液舱内均设置有液位变送器和吹气式液位计,两种液位测量方式,两者互为冗余,并实时对液舱中的液面进行测量;各个液舱中各类流体标定密度记为ρ 2i,每次作业前工作人员实际测量所得液舱密度记为ρ i,其中不同海域海水盐度通过海水盐度仪测得;得到液舱中流体充装比例或者水位后,求得每个液舱中流体的体积V i,通过线性插值法计算到液舱中流体的纵重心LCG 2i、横重心TCG 2i、垂重心VCG 2i、自由液面纵力矩TSML 2i和自由液面横力矩FSMT 2i(3) Tank weight and free surface moment: The tank mainly includes fuel oil tank, lubricating oil tank, fresh water tank and ballast water tank, and each tank is equipped with liquid level transmitter and blower. Gas-type liquid level gauge, two liquid level measurement methods, both of which are redundant with each other, and measure the liquid level in the tank in real time; the calibration density of various fluids in each tank is recorded as ρ 2i , before each operation The density of the tank actually measured by the staff is recorded as ρ i , in which the seawater salinity in different sea areas is measured by the seawater salinity meter; after obtaining the fluid filling ratio or water level in the tank, the volume V of the fluid in each tank is obtained. i , the longitudinal center of gravity LCG 2i , the transverse center of gravity TCG 2i , the vertical center of gravity VCG 2i , the longitudinal free surface moment TSML 2i and the free surface transverse moment FSMT 2i of the fluid in the tank are calculated by linear interpolation;
液舱内重量:M 2i=V iρ i,其中i={燃油,润滑油,淡水,海水…}; Weight in tank: M 2i =V i ρ i , where i = {fuel oil, lubricating oil, fresh water, sea water...};
液舱实际自由液面横力矩:FSMT i=FSMT 2i÷ρ 0i×ρ iActual free surface transverse moment of tank: FSMT i =FSMT 2i ÷ρ 0i ×ρ i ;
液舱实际自由液面纵力矩:FSMT i=FSMT 2i÷ρ 0i×ρ iActual free surface longitudinal moment of tank: FSMT i =FSMT 2i ÷ρ 0i ×ρ i ;
(4)计算力矩:本发明半潜式平台的各个组成部分载荷的力矩均按以下方式进行计算,式中j={0,1,2}:(4) Calculated moment: The moment of the load of each component of the semi-submersible platform of the present invention is calculated in the following way, where j={0,1,2}:
纵力矩:LMT j=M j×LCG jLongitudinal moment: LMT j =M j ×LCG j ;
横力矩:LMT j=M j×LCG jTransverse moment: LMT j =M j ×LCG j ;
垂力矩:VMT j=M j×LCG jVertical moment: VMT j =M j ×LCG j ;
(5)计算总重量与重心及自由液面修正:(5) Calculate the total weight, center of gravity and free surface correction:
总质量:M=∑M j,式中j={0,1,2}; Total mass: M=∑M j , where j={0,1,2};
总纵重心:LCG=∑LMT j÷M; Total longitudinal center of gravity: LCG=∑LMT j ÷M;
总横重心:TCG=∑TMT j÷M; Total transverse center of gravity: TCG=∑TMT j ÷M;
总垂重心:VCG=∑VMT j÷M; Total vertical center of gravity: VCG=∑VMT j ÷M;
总垂重心-横力矩修正:VT=VCG+∑FSMT i÷M; Total vertical center of gravity-transverse moment correction: VT=VCG+∑FSMT i ÷M;
总垂重心-纵力矩修正:VL=VCG+∑FSML i÷M; Total vertical center of gravity-longitudinal moment correction: VL=VCG+∑FSML i ÷M;
步骤2-2:分析吃水深度与横、纵倾角:Step 2-2: Analyze draft and transverse and trim angles:
(1)吃水深度:根据步骤2-1(3)中测量所得的所处区域海水盐度ρ 海水,以及步骤2-1(5)中计算,所得的总质量M,利用线性插值法可求解出平台的纵浮心LCB、横浮心TCB、垂浮心VCB、纵稳心KML、横稳心KMT以及吃水深度D; (1) Draft depth: according to the seawater salinity ρ seawater in the region where the measurement is obtained in step 2-1(3), and the calculation in step 2-1(5), the total mass M obtained can be solved by using the linear interpolation method The vertical center of buoyancy LCB, the horizontal center of buoyancy TCB, the vertical center of buoyancy VCB, the vertical center of buoyancy KML, the horizontal center of stability KMT and the draft D;
(2)横倾角与纵倾角:(2) Heel angle and pitch angle:
横倾角:θ=arctan[(TCG-TCB)/(KMT-VT)];Heel angle: θ=arctan[(TCG-TCB)/(KMT-VT)];
纵倾角:α=arctan[(LCG-LCB)/(KML-VL)];Pitch angle: α=arctan[(LCG-LCB)/(KML-VL)];
步骤2-3:校验许用垂直重心:依据步骤2-2(1)中获取的平台吃水深度D,带入步骤1中获得的全球海域半潜式平台的许用垂直重心曲线,得到当前海域、当前工况、当前吃水深度下平台的许用垂直重心数值AVCG0,并对其进行校验;如果,VT<AVCG 0且VL<AVCG 0,则说明当前的加载受力情况满足平台安全作业条件,否则就重新调整步骤2-1(2)中的甲板载荷布置方式以及步骤2-1(3)中主要液舱,即压载水舱的流体分布,直至满足前述比较条件,平台才可继续进行作业操作; Step 2-3: Verify the allowable vertical center of gravity: According to the platform draught D obtained in step 2-2(1), bring the allowable vertical center of gravity curve of the semi-submersible platform in the global sea area obtained in step 1 to obtain the current The allowable vertical center of gravity value AVCG0 of the platform under the sea area, the current working condition and the current draft, and verify it; if VT < AVCG 0 and VL < AVCG 0 , it means that the current loading and stress conditions meet the platform's safe operation conditions, otherwise, re-adjust the deck load arrangement in step 2-1(2) and the fluid distribution of the main tank in step 2-1(3), that is, the ballast water tank, until the aforementioned comparison conditions are met, the platform can not be used. continue the work operation;
步骤3:平台吊装作业:经由步骤2校验通过后,平台开始正式 进行吊装作业;Step 3: Platform hoisting operation: After passing the verification in step 2, the platform begins to formally carry out hoisting operation;
首先位于右舷立柱中的两个柱边压载水舱位于海中的排水阀打开,压缩空气压载系统与右舷立柱中的两个柱边压载水舱的水泵压载系统进行排水工作,将右舷柱边压载水舱的压载水排出到海中;而左舷立柱中的两个柱边压载水舱则启动水泵压载系统,左舷立柱的柱边压载水舱进水,使得整个平台快速完成向左侧的初步倾斜;First of all, the drain valves of the two column-side ballast water tanks located in the starboard column are opened, and the compressed air ballast system and the water pump ballast system of the two column-side ballast water tanks in the starboard column are drained, and the starboard side is drained. The ballast water of the column-side ballast water tank is discharged into the sea; while the two column-side ballast water tanks in the port side column start the water pump ballast system, and the column-side ballast water tank of the port side column is filled with water, which makes the whole platform quickly Complete the initial tilt to the left;
然后,位于右舷浮体中的快速压载水舱位于海中的排水阀打开,压缩空气压载系统与右舷浮体中的快速压载水舱的水泵压载系统进行排水工作,将右舷快速压载水舱的压载水排出到海中;而左舷快速压载水舱则启动水泵压载系统,左舷快速压载水舱进水,分别使右舷浮体压载舱排水、左舷浮体压载舱进水,进一步实现倾斜;Then, the water discharge valve of the fast ballast water tank in the starboard floating body is opened, and the compressed air ballast system and the water pump ballast system of the fast ballast water tank in the starboard floating body perform drainage work, and the starboard fast ballast water tank is drained. The ballast water is discharged into the sea; while the port fast ballast water tank starts the water pump ballast system, and the port fast ballast water tank enters water, which drains the starboard floating body ballast tank and the port floating body ballast tank respectively. tilt;
最后左、右舷浮体中的普通压载水舱通过水泵压载系统完成最后的微调;平台倾斜的角度根据步骤2-2(2)中获取的横倾角θ与纵倾角α进行调整,同时根据当前压载水舱的液面变化情况,实时重复步骤2,确保平台的VT与VL满足平台的许用垂直重心要求,使得平台满足安全作业的条件;Finally, the ordinary ballast water tanks in the port and starboard floating bodies complete the final fine-tuning through the water pump ballast system; For the change of the liquid level of the ballast water tank, repeat step 2 in real time to ensure that the VT and VL of the platform meet the requirements of the allowable vertical center of gravity of the platform, so that the platform meets the conditions for safe operation;
在平台吊装作业过程中,根据前述许用垂直重心的要求,通过压缩空气压载系统、各个水泵压载系统、以及排出管道上排水阀的开关来调节平台压载水的分布,确保平台在整个吊装作业过程中一直满足相应的稳定性准则以保证平台的作业安全。During the hoisting operation of the platform, according to the requirements of the aforementioned allowable vertical center of gravity, the distribution of the platform's ballast water is adjusted through the compressed air ballast system, the ballast system of each water pump, and the switch of the drain valve on the discharge pipeline to ensure that the platform is in the whole process. During the hoisting operation, the corresponding stability criteria have been met to ensure the safety of the platform.
平台的吊装作业运行流程,包括以下步骤:The operation process of the lifting operation of the platform includes the following steps:
步骤1:根据拖曳装置的技术和海事要求,利用拖轮将平台拖航至目标水域;Step 1: According to the technical and maritime requirements of the towing device, use the tugboat to tow the platform to the target waters;
步骤2:根据待起吊的目标模块位置,将平台移动到相应海况下的服务半径范围内;Step 2: According to the position of the target module to be lifted, move the platform to the service radius under the corresponding sea conditions;
步骤3:根据不同工况和起重重量,利用压载系统将平台调整吃水至吊机设计服务吃水22米至26.4米内;Step 3: According to different working conditions and hoisting weight, use the ballast system to adjust the draft of the platform to within 22 to 26.4 meters of the crane design service draft;
步骤4:将栈桥搭载到对方模块或平台上,服务人员通过栈桥到达作业区完成吊装准备后将栈桥撤回;Step 4: Mount the trestle on the opposite module or platform, and the service personnel will withdraw the trestle after reaching the operation area through the trestle to complete the hoisting preparation;
步骤5:将海工吊调整至作业位置即吊机服务半径范围内,做好索具及吊具的连接及检查;Step 5: Adjust the offshore crane to the working position, that is, within the service radius of the crane, and do a good job in the connection and inspection of the rigging and spreader;
步骤6:启动吊机将模块平稳的吊运至平台甲板,并放置该模块;Step 6: Start the crane to smoothly lift the module to the platform deck, and place the module;
步骤7:模块放置完成后,将海工吊脱离模块,吊机复位至休息臂上并做好固定;Step 7: After the module is placed, remove the offshore crane from the module, reset the crane to the rest arm and fix it;
步骤8:起吊一个模块过程完成,重复步骤2—步骤8;Step 8: The process of lifting a module is completed, repeat steps 2-8;
步骤9:所有拆解任务完成后,平台驶离工作水域。Step 9: After all dismantling tasks are completed, the platform will leave the working waters.
本发明平台配备全回转重型吊机,其起重能力优异,扩大平台作业能力;平台配备全回转推进器,动力定位及运动性能优越,控制精度高;平台配备可伸缩式栈桥,扩大了垂直服务角度和轴向服务距离。平台艏部设有大容量生活起居区,为工作人员提供了舒适安全的居住生活环境;采用加强型甲板盒设计,提高了甲板承载能力和舱壁的线性载荷,为装运大型模块提供条件;本发明采用水泵压载和压缩空气两种压载系统相结合,并设有数个快速压载舱和普通压载舱,保障了 起重作业时抗倾调载速度快,满足平台稳性和起重机作业安全性要求;同时,在起重作业出现紧急情况,如起吊载荷突然失去,通过采用压缩空气迅速排空立柱内抗倾调载用压载水,减小平台倾侧角,进一步提高平台作业的安全性;通过双机机联监测与控制,保障复杂海况下的起吊定位准确,当配合压载监测系统进行联合监测时,能够有效进行快速压载调配和实时调节,保障平台安全性与稳定性;根据平台的设计使用要求,建立了平台全球海域作业的稳定性准则,并对平台受载情况进行预分析,确保平台在不同海域、不同吃水深度、不同负载情况下作业时满足安全作业的稳定性要求,极大程度的保证了平台与工作人员的安全;建立了一套应急响应系统,包括应急控制中心、应急行动小组和应急操作流程,保证了的平台在外海作业遇到突发故障时,平台操作指挥的实时通畅,应急抢险的快速准确,工作人员的应对有序安全。The platform of the invention is equipped with an azimuth heavy-duty crane, which has excellent lifting capacity and expands the operating capacity of the platform; the platform is equipped with an azimuth propeller, which has superior dynamic positioning and motion performance and high control accuracy; Angular and axial service distance. There is a large-capacity living and living area at the bow of the platform, which provides a comfortable and safe living and living environment for the staff; the reinforced deck box design improves the deck bearing capacity and the linear load of the bulkhead, providing conditions for the shipment of large modules; The invention adopts the combination of water pump ballast and compressed air ballast systems, and has several fast ballast tanks and ordinary ballast tanks, which ensures fast anti-tilt load adjustment during lifting operations, and meets platform stability and crane operation. Safety requirements; at the same time, in the event of an emergency in the lifting operation, such as the sudden loss of the lifting load, the use of compressed air to quickly empty the ballast water for anti-tilt load regulation in the column to reduce the tilt angle of the platform and further improve the safety of the platform operation Through the monitoring and control of the dual-machine-machine connection, the accurate lifting positioning under complex sea conditions is guaranteed. When combined with the ballast monitoring system for joint monitoring, rapid ballast deployment and real-time adjustment can be effectively performed to ensure the safety and stability of the platform; According to the design and use requirements of the platform, the stability criteria for the platform's global sea area operations are established, and the platform's load conditions are pre-analyzed to ensure that the platform can meet the stability of safe operations when operating in different sea areas, different draughts, and different loads. requirements, to ensure the safety of the platform and staff to a great extent; an emergency response system has been established, including an emergency control center, emergency action team and emergency operation procedures, to ensure that the platform encounters sudden failures in overseas operations. The platform operation command is smooth in real time, the emergency rescue is fast and accurate, and the staff responds in an orderly and safe manner.
以上所述的实施例仅仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域技术人员对本发明的技术方案做出的各种变形和改进,均应纳入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only to describe the preferred embodiments of the present invention, and do not limit the scope of the present invention. Without departing from the design spirit of the present invention, those skilled in the art can make various modifications to the technical solutions of the present invention. Variations and improvements should be included within the scope of protection determined by the claims of the present invention.

Claims (10)

  1. 一种半潜式起重拆解平台,其特征在于:包括从下到上布置的浮箱、立柱以及甲板盒,所述浮箱上设有动力系统和定位控制系统,所述浮箱包括左舷浮体和右舷浮体,立柱包括两个左舷立柱以及两个右舷立柱,所述左舷浮体通过两个左舷立柱连接甲板盒,右舷浮体通过两个右舷立柱连接甲板盒,所述浮箱底部设有全回转推进器,甲板盒顶部为平台甲板,平台甲板上设有至少一个全回转重型吊机、可伸缩式栈桥,所述左舷浮体和右舷浮体之间相互独立,所述左舷浮体与右舷浮体中均布置有普通压载水舱及快速压载水舱,快速压载水舱顶部通过带第一控制阀的管道与压缩空气压载系统连通,所述右舷浮体体积至少为左舷浮体体积的1.5倍以上,右舷浮体内快速压载水舱的总容积为左舷浮体内快速压载水舱的总容积的1.5倍以上,所述全回转重型吊机全部安放在左舷浮体对应的平台甲板侧部,所述左舷立柱、右舷立柱中分别设置有柱边压载水舱,柱边压载水舱顶部通过带第二控制阀的管道与压缩空气压载系统连通,所述普通压载水舱、快速压载水舱以及柱边压载水舱上都设有水泵压载系统,水泵压载系统包括带水泵的进出水管道,进出水管道的进出水口位于海水中且进出水管道上设有海底阀,快速压载水舱以及柱边压载水舱底部设有通入海中的带排水阀的排出管道。A semi-submersible lifting and dismantling platform is characterized in that: it includes a floating box, a column and a deck box arranged from bottom to top, the floating box is provided with a power system and a positioning control system, and the floating box includes a port side The floating body and the starboard floating body, the column includes two port column and two starboard columns, the port floating body is connected to the deck box through the two port column, and the starboard floating body is connected to the deck box through the two starboard columns, and the bottom of the floating box is provided with full rotation Propeller, the top of the deck box is a platform deck, and at least one full-rotation heavy-duty crane and a retractable trestle are arranged on the platform deck. The port floating body and the starboard floating body are independent of each other, and the port floating body and the starboard floating body are arranged in both There are ordinary ballast water tanks and fast ballast water tanks. The top of the fast ballast water tank is connected to the compressed air ballast system through a pipeline with a first control valve. The volume of the starboard float is at least 1.5 times that of the port float. The total volume of the fast ballast water tanks in the starboard floating body is more than 1.5 times the total volume of the fast ballast water tanks in the port floating body. The column side ballast water tank is respectively set in the column and the starboard side column, and the top of the column side ballast water tank is connected with the compressed air ballast system through a pipeline with a second control valve. Both the tank and the column side ballast water tank are equipped with a water pump ballast system. The water pump ballast system includes a water inlet and outlet pipeline with a water pump. The bottom of the water-carrying tank and the column-side ballast water tank is provided with a discharge pipeline with a drain valve leading into the sea.
  2. 根据权利要求1所述的一种半潜式起重拆解平台,其特征在于:所述左舷立柱、右舷立柱各有两个,右舷立柱体积大于左舷立柱体积。The semi-submersible lifting and dismantling platform according to claim 1, wherein there are two port side uprights and two starboard side uprights, and the volume of the starboard side uprights is larger than that of the port side uprights.
  3. 根据权利要求1所述的一种半潜式起重拆解平台,其特征在于: 所述立柱与浮箱以及甲板盒连接的过渡弧面都为单叶双曲面弧板过渡,由双曲线
    Figure PCTCN2021131129-appb-100001
    a>0,b>0,绕对称轴旋转而成,满足以下曲面方程:
    Figure PCTCN2021131129-appb-100002
    其中,双曲线实长轴长度为2a,双曲线的焦距为2c;双曲线虚轴长度为2b;b 2=c 2-a 2
    The semi-submersible lifting and dismantling platform according to claim 1, characterized in that: the transition arc surfaces connecting the column, the floating box and the deck box are all single-leaf hyperboloid arc plate transitions, which are composed of hyperbolic arcs.
    Figure PCTCN2021131129-appb-100001
    a>0, b>0, rotated around the axis of symmetry, and satisfies the following surface equation:
    Figure PCTCN2021131129-appb-100002
    The length of the real long axis of the hyperbola is 2a, the focal length of the hyperbola is 2c; the length of the imaginary axis of the hyperbola is 2b; b 2 =c 2 -a 2 .
  4. 根据权利要求1所述的一种半潜式起重拆解平台,其特征在于:所述平台甲板上船艏和船艉左舷处布置有两座停机坪;在平台甲板上船艏、船艉的中间处均布置有吊艇架和多个救生艇;在平台甲板左舷上布置有一座小型吊机;在平台甲板艏部设有生活区。A semi-submersible lifting and dismantling platform according to claim 1, characterized in that: two parking pads are arranged on the platform deck at the bow and the port side of the stern; There are davits and several lifeboats arranged in the middle of the platform; a small crane is arranged on the port side of the platform deck; there is a living area at the bow of the platform deck.
  5. 根据权利要求1所述的一种半潜式起重拆解平台,其特征在于:所述左、右舷浮体中均匀布置有20个普通压载水舱,所述左舷浮体中布置有2个快速压载水舱,右舷浮体中布置有4个快速压载水舱。The semi-submersible lifting and dismantling platform according to claim 1, wherein 20 ordinary ballast water tanks are evenly arranged in the port and starboard buoys, and 2 fast ballast tanks are arranged in the port buoys Ballast water tank, four fast ballast water tanks are arranged in the starboard floating body.
  6. 根据权利要求5所述的一种半潜式起重拆解平台,其特征在于:所述左舷浮体中各个快速压载水舱下部之间采用带常开阀门的通道依次连通,右舷浮体中各个快速压载水舱下部之间采用带常开阀门的通道依次连通。A semi-submersible lifting and dismantling platform according to claim 5, characterized in that: the lower parts of the fast ballast tanks in the port floating body are connected in sequence by passages with normally open valves, and the The lower parts of the fast ballast water tanks are connected in sequence by passages with normally open valves.
  7. 根据权利要求1或5所述的一种半潜式起重拆解平台,其特征在于:所述左侧的柱边压载舱与左侧相应的快速压载水舱之间设有设置放泄阀门的压载管道,右侧的柱边压载舱与右侧相应的快速压载水舱之间设有设置放泄阀门的压载管道。A semi-submersible lifting and dismantling platform according to claim 1 or 5, characterized in that: between the column side ballast tank on the left side and the corresponding fast ballast water tank on the left side, there is a set For the ballast pipeline of the relief valve, there is a ballast pipe with a relief valve between the column-side ballast tank on the right side and the corresponding fast ballast water tank on the right side.
  8. 根据权利要求7所述的一种半潜式起重拆解平台,其特征在于:所述压载管道上均设有逆排气止回阀。The semi-submersible lifting and dismantling platform according to claim 7, wherein a reverse exhaust check valve is provided on each of the ballast pipes.
  9. 根据权利要求1-8中任一项所述的一种半潜式起重拆解平台的控制方法,其特征在于:包括以下步骤:The control method of a semi-submersible lifting and dismantling platform according to any one of claims 1-8, characterized in that: comprising the following steps:
    步骤1:进行平台稳定性分析:设计作业形式、建立流体静力学模型、分析风倾力矩、设定稳定性准则,得到全球海域内的本发明的半潜式平台的稳定性准则,即设定的不同作业情况下、不同吃水深度下的半潜式平台的许用垂直重心(AVCG)曲线;Step 1: Carry out platform stability analysis: design the operation form, establish a hydrostatic model, analyze the wind tilt moment, set the stability criterion, and obtain the stability criterion of the semi-submersible platform of the present invention in the global sea area, that is, set The allowable vertical center of gravity (AVCG) curve of the semi-submersible platform under different operating conditions and different drafts;
    步骤2:吊装作业预分析:Step 2: Pre-analysis of lifting operation:
    步骤2-1:分析平台载荷与重心:本发明的半潜式平台所受载荷主要包含固定载荷和可变载荷,固定载荷主要指平台自身及不可移动动装备质量,即空船质量,可变载荷主要包括甲板载荷和流体液面变化,具体载荷类型如下所示:Step 2-1: Analyze platform load and center of gravity: the loads on the semi-submersible platform of the present invention mainly include fixed loads and variable loads. The load mainly includes deck load and fluid level change. The specific load types are as follows:
    (1)空船载荷:根据船出厂检测报告查询得其质量M 0、纵重心LCG 0、横重心TCG 0、垂重心VCG 0(1) Light ship load: the mass M 0 , the longitudinal center of gravity LCG 0 , the transverse center of gravity TCG 0 , and the vertical center of gravity VCG 0 are obtained according to the ship’s factory inspection report;
    (2)甲板载荷:根据实际船况对包括吊装的外负载、(2) Deck load: according to the actual ship condition, the external load including hoisting,
    平台管路系统中的流体、临时堆放的货物与耗材、锚与锚链、直升机在内的甲板载荷信息进行评估,得其质量M 1、纵重心LCG 1、横重心TCG 1、垂重心VCG 1The fluid in the platform piping system, the temporarily stacked cargo and consumables, the anchor and the anchor chain, and the deck load information of the helicopter are evaluated to obtain the mass M 1 , the longitudinal center of gravity LCG 1 , the transverse center of gravity TCG 1 , and the vertical center of gravity VCG 1 ;
    (3)液舱重量及自由液面力矩:液舱主要包含有燃油舱、润滑 油舱、淡水舱和压载水舱,在所述每种液舱内均设置有液位变送器和吹气式液位计,两种液位测量方式,两者互为冗余,并实时对液舱中的液面进行测量;各个液舱中各类流体标定密度记为ρ 2i,每次作业前工作人员实际测量所得液舱密度记为ρ i,其中不同海域海水盐度通过海水盐度仪测得;得到液舱中流体充装比例或者水位后,求得每个液舱中流体的体积V i,通过线性插值法计算到液舱中流体的纵重心LCG 2i、横重心TCG 2i、垂重心VCG 2i、自由液面纵力矩TSML 2i和自由液面横力矩FSMT 2i(3) Tank weight and free surface moment: The tank mainly includes fuel oil tank, lubricating oil tank, fresh water tank and ballast water tank, and each tank is equipped with liquid level transmitter and blower. Gas-type liquid level gauge, two liquid level measurement methods, both of which are redundant with each other, and measure the liquid level in the tank in real time; the calibration density of various fluids in each tank is recorded as ρ 2i , before each operation The density of the tank actually measured by the staff is recorded as ρ i , in which the seawater salinity in different sea areas is measured by the seawater salinity meter; after obtaining the fluid filling ratio or water level in the tank, the volume V of the fluid in each tank is obtained. i , the longitudinal center of gravity LCG 2i , the transverse center of gravity TCG 2i , the vertical center of gravity VCG 2i , the longitudinal free surface moment TSML 2i and the free surface transverse moment FSMT 2i of the fluid in the tank are calculated by linear interpolation;
    液舱内重量:M 2i=V iρ i,其中i={燃油,润滑油,淡水,海水…}; Weight in tank: M 2i =V i ρ i , where i = {fuel oil, lubricating oil, fresh water, sea water...};
    液舱实际自由液面横力矩:FSMT i=FSMT 2i÷ρ 0i×ρ iActual free surface transverse moment of tank: FSMT i =FSMT 2i ÷ρ 0i ×ρ i ;
    液舱实际自由液面纵力矩:FSML i=FSML 2i÷ρ 0i×ρ iActual free surface longitudinal moment of tank: FSML i = FSML 2i ÷ρ 0i ×ρ i ;
    (4)计算力矩:本发明半潜式平台的各个组成部分载荷的力矩均按以下方式进行计算,式中j={0,1,2}:(4) Calculated moment: The moment of the load of each component of the semi-submersible platform of the present invention is calculated in the following way, where j={0,1,2}:
    纵力矩:LMT j=M j×LCG jLongitudinal moment: LMT j =M j ×LCG j ;
    横力矩:TMT j=M j×LCG jTransverse moment: TMT j =M j ×LCG j ;
    垂力矩:VMT j=M j×LCG jVertical moment: VMT j =M j ×LCG j ;
    (5)计算总重量与重心及自由液面修正:(5) Calculate the total weight, center of gravity and free surface correction:
    总质量:M=ΣM j,式中j={0,1,2}; Total mass: M=ΣM j , where j={0,1,2};
    总纵重心:LCG=ΣLMT j÷M; Total longitudinal center of gravity: LCG=ΣLMT j ÷M;
    总横重心:TCG=ΣTMT j÷M; Total transverse center of gravity: TCG=ΣTMT j ÷M;
    总垂重心:VCG=ΣVMT j÷M; Total vertical center of gravity: VCG=ΣVMT j ÷M;
    总垂重心-横力矩修正:VT=VCG+ΣFSMT i÷M; Total vertical center of gravity-transverse moment correction: VT=VCG+ΣFSMT i ÷M;
    总垂重心-纵力矩修正:VL=VCG+ΣFSML i÷M; Total vertical center of gravity-longitudinal moment correction: VL=VCG+ΣFSML i ÷M;
    步骤2-2:分析吃水深度与横、纵倾角:Step 2-2: Analyze the draft and transverse and trim angles:
    (1)吃水深度:根据步骤2-1(3)中测量所得的所处区域海水盐度ρ 海水,以及步骤2-1(5)中计算,所得的总质量M,利用线性插值法可求解出平台的纵浮心LCB、横浮心TCB、垂浮心VCB、纵稳心KML、横稳心KMT以及吃水深度D; (1) Draft depth: according to the seawater salinity ρ seawater in the region where the measurement is obtained in step 2-1(3), and the calculation in step 2-1(5), the total mass M obtained can be solved by using the linear interpolation method The vertical center of buoyancy LCB, the horizontal center of buoyancy TCB, the vertical center of buoyancy VCB, the vertical center of buoyancy KML, the horizontal center of stability KMT and the draft D;
    (2)横倾角与纵倾角:(2) Heel angle and pitch angle:
    横倾角:θ=arctan[(TCG-TCB)/(KMT-VT)];Heel angle: θ=arctan[(TCG-TCB)/(KMT-VT)];
    纵倾角:α=arctan[(LCG-LCB)/(KML-VL)];Pitch angle: α=arctan[(LCG-LCB)/(KML-VL)];
    步骤2-3:校验许用垂直重心:依据步骤2-2(1)中获取的平台吃水深度D,带入步骤1中获得的全球海域半潜式平台的许用垂直重心曲线,得到当前海域、当前工况、当前吃水深度下平台的许用垂直重心数值AVCG0,并对其进行校验;如果,VT<AVCG 0且VL<AVCG 0,则说明当前的加载受力情况满足平台安全作业条件,否则就重新调整步骤2-1(2)中的甲板载荷布置方式以及步骤2-1(3)中主要液舱,即压载水舱的流体分布,直至满足前述比较条件,平台才可继续进行作业操作; Step 2-3: Verify the allowable vertical center of gravity: According to the platform draught D obtained in step 2-2(1), bring the allowable vertical center of gravity curve of the semi-submersible platform in the global sea area obtained in step 1 to obtain the current The allowable vertical center of gravity value AVCG0 of the platform under the sea area, the current working condition and the current draft, and verify it; if VT < AVCG 0 and VL < AVCG 0 , it means that the current loading and stress conditions meet the platform's safe operation conditions, otherwise, re-adjust the deck load arrangement in step 2-1(2) and the fluid distribution of the main tank in step 2-1(3), that is, the ballast water tank, until the aforementioned comparison conditions are met, the platform can not be used. continue the work operation;
    步骤3:平台吊装作业:经由步骤2校验通过后,平台开始正式进行吊装作业;Step 3: Platform hoisting operation: After passing the verification in step 2, the platform begins to formally carry out hoisting operation;
    首先位于右舷立柱中的两个柱边压载水舱位于海中的排水阀打开,压缩空气压载系统与右舷立柱中的两个柱边压载水舱的水泵压载系统进行排水工作,将右舷柱边压载水舱的压载水排出到海中;而左舷立柱中的两个柱边压载水舱则启动水泵压载系统,左舷立柱的柱边压载水舱进水,使得整个平台快速完成向左侧的初步倾斜;First of all, the drain valves of the two column-side ballast water tanks located in the starboard column are opened, and the compressed air ballast system and the water pump ballast system of the two column-side ballast water tanks in the starboard column are drained, and the starboard side is drained. The ballast water of the column side ballast water tank is discharged into the sea; while the two column side ballast water tanks in the port side column start the water pump ballast system, and the column side ballast water tank of the port side column is filled with water, which makes the whole platform quickly Complete the initial tilt to the left;
    然后,位于右舷浮体中的快速压载水舱位于海中的排水阀打开,压缩空气压载系统与右舷浮体中的快速压载水舱的水泵压载系统进行排水工作,将右舷快速压载水舱的压载水排出到海中;而左舷快速 压载水舱则启动水泵压载系统,左舷快速压载水舱进水,分别使右舷浮体压载舱排水、左舷浮体压载舱进水,进一步实现倾斜;Then, the water discharge valve of the fast ballast water tank in the starboard floating body is opened, and the compressed air ballast system and the water pump ballast system of the fast ballast water tank in the starboard floating body perform drainage work, and the starboard fast ballast water tank is drained. The ballast water is discharged into the sea; while the port fast ballast water tank starts the water pump ballast system, and the port fast ballast water tank enters water, which drains the starboard floating body ballast tank and the port floating body ballast tank respectively. tilt;
    最后左、右舷浮体中的普通压载水舱通过水泵压载系统完成最后的微调;平台倾斜的角度根据步骤2-2(2)中获取的横倾角θ与纵倾角α进行调整,同时根据当前压载水舱的液面变化情况,实时重复步骤2,确保平台的VT与VL满足平台的许用垂直重心要求,使得平台满足安全作业的条件;Finally, the ordinary ballast water tanks in the port and starboard floating bodies complete the final fine-tuning through the water pump ballast system; For the change of the liquid level of the ballast water tank, repeat step 2 in real time to ensure that the VT and VL of the platform meet the requirements of the allowable vertical center of gravity of the platform, so that the platform meets the conditions for safe operation;
    在平台吊装作业过程中,根据前述许用垂直重心的要求,通过压缩空气压载系统、各个水泵压载系统、以及排出管道上排水阀的开关来调节平台压载水的分布,确保平台在整个吊装作业过程中一直满足相应的稳定性准则以保证平台的作业安全。During the hoisting operation of the platform, according to the requirements of the aforementioned allowable vertical center of gravity, the distribution of the platform's ballast water is adjusted through the compressed air ballast system, the ballast system of each water pump, and the switch of the drain valve on the discharge pipeline to ensure that the platform is in the whole process. During the hoisting operation, the corresponding stability criteria have been met to ensure the safety of the platform.
  10. 根据权利要求9所述的一种半潜式起重拆解平台的控制方法,其特征在于:所述平台的吊装作业运行流程,包括以下步骤:The method for controlling a semi-submersible hoisting and disassembling platform according to claim 9, wherein the hoisting operation process of the platform comprises the following steps:
    步骤1:根据拖曳装置的技术和海事要求,利用拖轮将平台拖航至目标水域;Step 1: According to the technical and maritime requirements of the towing device, use the tugboat to tow the platform to the target waters;
    步骤2:根据待起吊的目标模块位置,将平台移动到相应海况下的服务半径范围内;Step 2: According to the position of the target module to be lifted, move the platform to the service radius under the corresponding sea conditions;
    步骤3:根据不同工况和起重重量,利用压载系统将平台调整吃水至吊机设计服务吃水22米至26.4米内;Step 3: According to different working conditions and lifting weight, use the ballast system to adjust the draft of the platform to within 22 to 26.4 meters of the crane design service draft;
    步骤4:将栈桥搭载到对方模块或平台上,服务人员通过栈桥到达作业区完成吊装准备后将栈桥撤回;Step 4: Mount the trestle on the opposite module or platform, and the service personnel will withdraw the trestle after reaching the operation area through the trestle to complete the hoisting preparation;
    步骤5:将海工吊调整至作业位置即吊机服务半径范围内,做好索具及吊具的连接及检查;Step 5: Adjust the offshore crane to the working position, that is, within the service radius of the crane, and do the connection and inspection of the rigging and spreader;
    步骤6:启动吊机将模块平稳的吊运至平台甲板,并放置该模块;Step 6: Start the crane to smoothly lift the module to the platform deck, and place the module;
    步骤7:模块放置完成后,将海工吊脱离模块,吊机复位至休息臂上并做好固定;Step 7: After the module is placed, remove the offshore crane from the module, reset the crane to the rest arm and fix it;
    步骤8:起吊一个模块过程完成,重复步骤2—步骤8;Step 8: The process of lifting a module is completed, repeat steps 2-8;
    步骤9:所有拆解任务完成后,平台驶离工作水域。Step 9: After all dismantling tasks are completed, the platform will leave the working waters.
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