WO2022116083A1 - Synchronous feeding assembly machine - Google Patents

Synchronous feeding assembly machine Download PDF

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Publication number
WO2022116083A1
WO2022116083A1 PCT/CN2020/133587 CN2020133587W WO2022116083A1 WO 2022116083 A1 WO2022116083 A1 WO 2022116083A1 CN 2020133587 W CN2020133587 W CN 2020133587W WO 2022116083 A1 WO2022116083 A1 WO 2022116083A1
Authority
WO
WIPO (PCT)
Prior art keywords
conveyor belt
feeding
rotating ring
machine according
conveying
Prior art date
Application number
PCT/CN2020/133587
Other languages
French (fr)
Chinese (zh)
Inventor
文贤善
杨玉蝶
Original Assignee
深圳市宏讯实业有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市宏讯实业有限公司 filed Critical 深圳市宏讯实业有限公司
Priority to CN202080003431.7A priority Critical patent/CN112638579B/en
Priority to PCT/CN2020/133587 priority patent/WO2022116083A1/en
Publication of WO2022116083A1 publication Critical patent/WO2022116083A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Definitions

  • the present application relates to the technical field of automation devices, in particular to a synchronous feeding assembly machine.
  • the feeding process of the feeding assembly machine is that the material conveys a single material to the assembly turntable in turn through a vibrator and a belt, and the discharge port of the belt is located next to the assembly turntable.
  • the processing position of the assembly turntable is transferred to the outlet of the belt, and the material is also conveyed to the outlet by the belt, the push rod pushes the material to the processing position of the assembly turntable.
  • the conveying speed of the belt is slower than the linear speed of the assembly turntable to avoid the accumulation of materials at the discharge port.
  • the assembly turntable needs to wait for the material at the discharge port of the belt, resulting in low assembly efficiency.
  • One of the purposes of the embodiments of the present application is to provide a synchronous feeding assembly machine, including but not limited to solving the problem of low assembly efficiency.
  • the technical solution adopted in the embodiment of the present application is to provide a synchronous feeding assembly machine, including:
  • the work turntable is rotatably mounted on the base, and the work turntable has a processing position;
  • the feeding mechanism is installed on the base, the feeding mechanism is used for conveying the material to be processed, and the feeding mechanism has a sensing position and a feeding position located downstream of the sensing position;
  • the sensor is used to obtain a time signal when the material passes through the sensing position
  • the material pushing mechanism is used for pushing the material located at the upper material level to the processing position
  • controller is respectively electrically connected with the working turntable, the feeding mechanism and the sensor, and the controller is used for controlling the feeding mechanism according to the time signal sent by the sensor
  • the conveying speed of the machine is matched with the rotation speed of the working turntable, so that when the processing position and the material feeding position are butted against each other, the material reaches the feeding position synchronously.
  • the synchronous feeding and assembling machine further includes a detection mechanism, the detection mechanism is electrically connected to the pushing mechanism, and the detection mechanism is used to detect whether the material is present at the material feeding level.
  • the feeding mechanism includes:
  • a material receiving and rotating ring which is rotatably mounted on the base, the material receiving and rotating ring is sleeved on the outer circumference of the working turntable, and the material receiving and rotating ring has the material feeding position;
  • the incoming material conveying assembly is installed on the base, the discharge port of the incoming material conveying assembly is opposite to the material receiving rotating ring, the material receiving rotating ring, the incoming material One of the material conveying assembly and the material receiving rotary ring has the sensing position.
  • the incoming material delivery assembly includes:
  • the first conveyor belt is rotatably installed on the frame, and the discharge end of the first conveyor belt is connected to the material receiving rotating ring;
  • a second conveyor belt is rotatably mounted on the frame, the second conveyor belt is located upstream of the first conveyor belt, and the conveying speed of the second conveyor belt is not equal to the conveying speed of the first conveyor belt , the second conveyor belt is arranged at least partially side by side with the first conveyor belt, the second conveyor belt has the sensing position;
  • a push plate movably installed on the frame, the push plate is used to push the material of the second conveyor belt onto the first conveyor belt, and the push plate is along the conveying direction of the second conveyor belt
  • the push plate is electrically connected to the controller, and the controller controls the timing of the push plate to push the material according to the time signal.
  • the first conveyor belt is tangent to the splice rotating ring, and the linear speed of the splice rotating ring at the tangent position is the same as the conveying speed of the first conveyor belt.
  • the incoming material conveying assembly further includes:
  • a third conveyor belt rotatably mounted to the frame, the third conveyor belt being located upstream of the second conveyor belt;
  • a turning member one end of the turning member is installed on the third conveyor belt, the other end of the turning member extends to the feeding end of the second conveyor belt, and the turning member is used to guide the third conveyor belt The material on the conveyor belt is diverted to the second conveyor belt.
  • the conveying speeds of the first conveying belt, the second conveying belt and the third conveying belt are sequentially decreased or sequentially increased.
  • the incoming material conveying assembly further includes a material guide member, one end of the material guide member is mounted on the discharge end of the first conveyor belt, and the other end of the material guide member extends to the Feeding position.
  • the incoming material conveying assembly further includes a positioning member, the positioning member is installed on the discharge end of the first conveyor belt, the positioning member is provided with a positioning surface, and the positioning surface is connected to the The upper material level matches the outer contour of the material receiving rotating ring.
  • the material receiving rotating ring and the working turntable are arranged concentrically.
  • the material pushing mechanism is installed on the material receiving rotating ring or the working turntable.
  • the senor is mounted on the base or the feeding mechanism.
  • the pushing mechanism is mounted on the base.
  • the controller is mounted on the base.
  • the controller is electrically connected to the pushing mechanism.
  • the synchronous feeding and assembling machine further includes a processing mechanism installed at the processing position, the processing mechanism includes a pressing member, a resisting member and a bracket, the bracket has a positioning groove, and the positioning The groove is used for positioning the material located in the processing position, the abutting member is installed on the bracket movably up and down, the abutting member is used for abutting the material located in the positioning groove, the pressing A material piece is installed on the bracket so as to be movable up and down, and the pressing material piece is used for applying a pressing force to the abutting piece.
  • the beneficial effect of the synchronous feeding assembly machine is that the controller is used to control the conveying speed of the feeding mechanism to match the rotation speed of the working turntable, so that when the processing position and the feeding position are connected, the material reaches the feeding position synchronously and is Pushed to the processing position by the pushing mechanism, the entire feeding process is continuous and efficient, thereby improving assembly efficiency.
  • FIG. 1 is a schematic structural diagram of a synchronous feeding and assembly machine provided in Embodiment 1 of the present application;
  • Fig. 2 is the control principle diagram of the synchronous feeding assembly machine in Fig. 1;
  • FIG. 3 is a schematic structural diagram of the synchronous feeding and assembling machine in the second embodiment of the application.
  • Fig. 4 is the enlarged view of A place in Fig. 3;
  • Fig. 5 is the structural representation of the incoming material conveying component of the synchronous feeding assembly machine described in Fig. 3;
  • Fig. 6 is another perspective view of Fig. 5;
  • Fig. 7 is the enlarged view of B place in Fig. 6;
  • FIG. 8 is a schematic structural diagram of the synchronous feeding assembly machine after removing the incoming material conveying component in FIG. 3;
  • FIG. 9 is an enlarged view of C in FIG. 8 .
  • Embodiment 1 of the present application provides a synchronous feeding and assembly machine, including a base 100, a work turntable 200, a feeding mechanism 300, a sensor 400, a pushing mechanism 500 and a controller (not shown in the figure). Show).
  • the work turntable 200 is rotatably mounted on the base 100 , and the work turntable 200 has a processing station 201 .
  • the feeding mechanism 300 is installed on the base 100 .
  • the feeding mechanism 300 is used for conveying the material 10 to be processed.
  • the feeding mechanism 300 has a sensing position 301 and a feeding position 302 located downstream of the sensing position 301 .
  • the sensor 400 is used to acquire the time signal when the material 10 passes through the sensing position 301 .
  • the pushing mechanism 500 is used to push the material 10 located at the upper material position 302 to the processing position 201 .
  • the controller is electrically connected to the working turntable 200, the feeding mechanism 300 and the sensor 400 respectively, and the controller is used to control the conveying speed of the feeding mechanism 300 to match the rotational speed of the working turntable 200 according to the time signal sent by the sensor 400, In order to make the material 10 reach the material loading position 302 synchronously when the processing position 201 and the material loading position 302 are connected to each other.
  • the above-mentioned synchronous feeding assembly machine adopts the controller to control the conveying speed of the feeding mechanism 300 to match the rotation speed of the working turntable 200, so that when the processing position 201 and the feeding position 302 are connected to each other, the material 10 reaches the feeding position 302 synchronously and reaches the feeding position 302. After being pushed to the processing position 201 by the pushing mechanism 500, the working turntable 200 does not need to stay at the loading position 302 to wait for the feeding mechanism 300 to transport the material 10 to the loading position 302. The entire loading process is continuous and has high working efficiency.
  • the time signal acquired by the sensor 400 is the time stamp when the material 10 passes through the sensing position 301 , so as to determine whether the material 10 is conveyed with delay, advance or punctuality and other time states and time deviations.
  • the controller adjusts the conveying speed of the feeding mechanism 300 and/or the rotating speed of the working turntable 200 to ensure that when the feeding position 302 and the processing position 201 are connected to each other, the material 10 reaches the feeding position 302 on time, and the feeding mechanism 300 Neither the work turntable 200 needs to stop moving and wait for the material 10 to be in place.
  • the material pushing mechanism 500 directly pushes the material 10 from the material loading position 302 to the processing position 201, so as to realize precise feeding and efficient feeding.
  • the rotation speed of the working turntable 200 is set to be constant, and the controller, according to the time signal sent by the sensor 400, if there is a delay in passing the material 10 through the induction position 301, the controller increases the conveying speed of the feeding mechanism 300 to correct the material.
  • the time phase of 10 ensures that the material 10 and the processing position 201 reach the material loading position 302 synchronously.
  • the controller reduces the conveying speed of the feeding mechanism 300, increases the running time of the material 10 on the feeding mechanism 300, corrects the time phase, and ensures that the material 10 and the processing position 201 are synchronized. Reach the feeding position 302 to meet the production tact.
  • the feeding speed of the material 10 is constant, and the conveying speed of the feeding mechanism 300 is constant. speed, so as to ensure that the processing position 201 reaches the position docked with the upper material position 302 at the same time.
  • the processing position 201 is used for installing the processing mechanism 700 .
  • the connection between the material feeding level 302 and the processing position 201 means that the working turntable 200 rotates so that the processing position 201 will generate a rotational motion trajectory, and the rotational motion trajectory of the processing station 201 will intersect with the material feeding position 302, that is, the processing station 201 will pass or approach
  • the feeding position 302 of the feeding mechanism 300 is convenient to transfer the material 10 from the feeding position 302 of the feeding mechanism 300 to the processing position 201 of the work turntable 200 to realize the feeding operation.
  • the specific docking manner of the rotational motion trajectory of the material loading level 302 and the processing station 201 is that the rotational motion trajectory of the material feeding level 302 and the processing station 201 intersect, be tangent, have a preset gap, or be a projection on a horizontal plane. Coincident but vertically staggered.
  • the preset gap means that the gap is smaller than the size and length of the material 10 .
  • the conveying speed of the feeding position 302 of the feeding mechanism 300 is the same as the linear speed of the processing position 201 of the work turntable 200 , so that The loading position 302 and the processing position 201 remain relatively stationary, and the material 10 can be smoothly transferred from the loading position 302 of the feeding mechanism 300 to the processing position 201 of the working turntable 200 to ensure accurate feeding.
  • the same speed mentioned here means that the magnitude and direction of the two speeds are the same within the allowable error range. For example, the difference between the speed values of the two should not exceed 2m/s, and the angle deviation of the speed direction of the two should not exceed 5°.
  • the material feeding position 302 and the processing position 201 In the traditional feeding operation, one of the feeding position 302 and the processing position 201 stays stationary and the other keeps moving, and the speed difference between the two is too large, so that the material 10 can be smoothly removed from the feeding position 302.
  • the feeding time pushed to the processing position 201 is too short, the feeding is often inaccurate, the material 10 is dropped, etc., and the feeding success rate is low.
  • the material feeding position 302 and the processing position 201 are kept relatively static, which prolongs the feeding time of the material 10 , and the material 10 can be smoothly and accurately fed at high speed, especially to improve the success rate of high-speed feeding of the special-shaped material 10 .
  • the special-shaped material 10 refers to a material 10 with an irregular shape, which requires high feeding accuracy, such as a non-circular material 10 .
  • the senor 400 is installed on the base 100 or the feeding mechanism 300 . It can be understood that, in other embodiments, the sensor 400 can also be installed separately from the base 100 or the feeding mechanism 300 .
  • the senor 400 is an infrared sensor, an ultrasonic sensor, a load cell or a visual sensor, and the like.
  • the sensor 400 is a load cell, and the load cell is arranged below the sensing position 301 , when the material 10 passes through the sensing position 301 , the load cell senses an increase in pressure, thereby sensing the passage of the material 10 .
  • the pushing mechanism 500 is installed on the base 100 .
  • the pushing mechanism 500 can be installed separately from the base 100 .
  • the pushing mechanism 500 is a push rod driven by an air cylinder, an oil cylinder or a motor.
  • the controller is mounted on the base 100 .
  • the controller in conjunction with FIG. 2 , is electrically connected to the pushing mechanism 500 .
  • the controller can control the material feeding position 302 and the processing position 201 to be synchronized, and can control the pushing mechanism 500 to simultaneously push the material 10 located at the feeding position 302 to the processing position 201 .
  • the pushing mechanism 500 may not need to be electrically connected to the controller, and the pushing mechanism 500 may automatically detect that the material 10 reaches the material loading position 302 and directly push the material 10 to the processing position 201, or push the material 10 to the processing position 201.
  • the feeding mechanism 500 sets the feeding frequency according to the production rhythm.
  • the synchronous feeding assembly machine further includes a detection mechanism 600 .
  • the detection mechanism 600 is electrically connected to the pushing mechanism 500 .
  • the detection mechanism 600 includes a visual sensor, an infrared sensor or an ultrasonic sensor.
  • the detection mechanism 600 is located beside the pushing mechanism 500 .
  • the feeding mechanism 500 when the material feeding position 302 and the processing position 201 are butted together, the feeding mechanism 500 is located on the extension line from the processing position 201 to the feeding position 302, and the feeding mechanism 500 faces the processing position 201, so that the feeding mechanism 500 can move along the The linear stroke pushes the material 10 quickly.
  • the detection mechanism 600 is installed on the base 100 .
  • the second embodiment of the present application provides a synchronous feeding assembly machine, and introduces a specific structural form of the feeding mechanism 300 .
  • the feeding mechanism 300 includes an incoming material conveying assembly 310 and a material receiving rotating ring 320 , the incoming material conveying assembly 310 is installed on the base 100 , and the discharge port of the incoming material conveying assembly 310 is connected to the connecting ring 320 .
  • the material receiving rotating ring 320 is connected to each other, the material receiving rotating ring 320 is rotatably installed on the base 100, the material receiving rotating ring 320 is sleeved on the outer circumference of the working turntable 200, and the material receiving rotating ring 320 has a material feeding position 302, to One of the material conveying assembly 310 and the material receiving rotary ring 320 has a sensing position 301 .
  • the material 10 that is not transported in an unstable manner is adjusted by the incoming material conveying component 310 to become the material 10 with a stable speed, which is transported to the receiving and rotating ring 320 .
  • the controller can control the speed of the incoming material conveying assembly 310 and/or the material receiving rotating ring 320 , so that the material 10 reaches the material feeding position 302 synchronously when the material feeding position 302 and the processing position 201 meet.
  • the incoming material conveying assembly 310 includes a frame 311 fixedly installed on the base 100 , a first conveyor belt 312 rotatably installed on the frame 311 , and a first conveyor belt 312 rotatably installed on the frame 311
  • the second conveyor belt 313 and the push plate 314 movably installed on the frame 311, the discharge end of the first conveyor belt 312 is in contact with the material receiving rotating ring 320.
  • the second conveyor belt 313 is located upstream of the first conveyor belt 312, the conveying speed of the second conveyor belt 313 is not equal to the conveying speed of the first conveyor belt 312, and the second conveyor belt 313 and the first conveyor belt 312 are arranged at least partially side by side.
  • the partial side-by-side arrangement means that at least a part of the second conveyor belt 313 and the first conveyor belt 312 are arranged in parallel and adjacent to each other.
  • the second conveyor belt 313 has a sensing position 301 .
  • the push plate 314 is used to push the material 10 of the second conveyor belt 313 onto the first conveyor belt 312.
  • the push plate 314 extends along the conveying direction of the second conveyor belt 313.
  • the push plate 314 is electrically connected to the controller. The signal controls the timing when the push plate 314 pushes the material 10 .
  • the controller controls the material receiving rotating ring 320 and the working turntable 200 to rotate at a constant speed synchronously.
  • the incoming material conveying assembly 310 can be opened for feeding, and the material 10 can be adjusted to be synchronized with the material receiving rotating ring 320, so as to meet the production tact.
  • the synchronous feeding assembly machine can meet a very high production cycle, and theoretically can achieve continuous non-stop, precise positioning, infinitely accelerated feeding, and continuous, non-stop, effective, and precise positioning at the processing position 201. Processing material 10 greatly improves production efficiency.
  • the conveying speed of the first conveyor belt 312 and the conveying speed of the second conveyor belt 313 are different, and the speed of the material 10 on the first conveyor belt 312 and the second conveyor belt 313 is different.
  • the controller controls the timing when the push plate 314 pushes the material 10, so as to adjust the conveying time of the material 10, correct the time phase, and ensure that the material 10 arrives at the material loading position 302 on time, so as to achieve accurate material feeding and meet production requirements. beat.
  • the conveying speed of the first conveyor belt 312 is greater than the conveying speed of the second conveyor belt 313 , that is, the first conveyor belt 312 is a high-speed belt, and the second conveyor belt 313 is a medium-speed belt. If the material 10 moves past the sensor 400 on the second conveyor belt 313, the sensor 400 obtains the actual arrival time when the material 10 reaches the sensing position 301, and compares it with the preset arrival time. If the actual arrival time is later than The preset arrival time point means that the material 10 is delayed.
  • the push plate 314 pushes the material 10 from the second conveyor belt 313 to the first conveyor belt 312 in advance, and the material 10 is pushed to the high-speed first conveyor belt 312 in advance, reducing the running time of the material 10 on the incoming material conveying assembly 310, The phase is corrected so that the material 10 reaches the material loading level 302 on time to meet the production tact.
  • the push plate 314 will advance the material 10 from the second conveyor belt to conveying
  • the belt 313 is pushed to the first conveyor belt 312, and the material 10 is pushed to the lower-speed first conveyor belt 312 in advance, increasing the running time of the material 10 on the incoming material conveying assembly 310, and correcting the phase, so that the material 10 reaches the upper limit on time.
  • the conveying speed of the second conveyor belt 313 is similar to the initial speed of the external material 10 , so that the external material 10 can smoothly enter the incoming material conveying assembly 310 .
  • the first conveyor belt 312 is a belt or a chain plate conveyor belt.
  • the second conveyor belt 313 is a belt or a chain plate conveyor belt.
  • the first conveyor belt 312 is tangent to the splicing and rotating ring 320 , and the linear velocity of the splicing and rotating ring 320 at the tangent position is the same as the speed of the first conveyor belt 312 .
  • the conveying speed is the same, so that the material 10 can be smoothly transferred to the material receiving rotating ring 320 via the first conveying belt 312 .
  • the incoming material conveying assembly 310 further includes a third conveyor belt 315 and a turning member 316 , the third conveyor belt 315 is rotatably installed on the frame 311 , and the third conveyor belt 315 is located in the first Upstream of the second conveyor belt 313 , one end of the diverting member 316 is installed on the third conveyor belt 315 , the other end of the diverting member 316 extends to the feeding end of the second conveyor belt 313 , and the diverting member 316 is used to guide the third conveyor belt 315 The material 10 on it is turned to the second conveyor belt 313 .
  • the external material 10 is conveyed to the third conveyor belt 315 first, and then passes through the second conveyor belt 313 and the first conveyor belt 312 in sequence.
  • the turning member 316 is used to ensure that the material 10 can be smoothly transferred from the third conveyor belt 315 to the second conveyor belt 313 .
  • the addition of the third conveyor belt 315 can buffer the material 10 .
  • the third conveyor belt 315 and the second conveyor belt 313 are arranged in parallel.
  • the diverter 316 is an inclined baffle.
  • the angle between the inclined baffle and the conveying direction of the third conveyor belt 315 is between 10 degrees and 20 degrees, which can prevent the material 10 from becoming unstable due to an excessively large angle, and can also prevent the steering efficiency from being affected by an excessively small angle.
  • the conveying speeds of the first conveying belt 312, the second conveying belt 313 and the third conveying belt 315 are sequentially decreased or sequentially increased. In this way, the speed of the material 10 increases or decreases sequentially after passing through the third conveyor belt 315 , the second conveyor belt 313 and the first conveyor belt 312 in an orderly manner, so as to better match the material receiving and rotating ring 320 .
  • the conveying speeds of the third conveying belt 315, the second conveying belt 313 and the first conveying belt 312 are sequentially increased, thereby increasing the conveying speed of the material 10 and meeting the production requirements of high tact.
  • the incoming material conveying assembly 310 further includes a material guide member 317 , one end of the material guide member 317 is mounted on the discharge end of the first conveyor belt 312 , and the other side of the material guide member 317 is installed. One end extends to the upper material level 302 .
  • the material guide 317 can assist the material 10 to be smoothly transferred from the first conveyor belt 312 to the material receiving and rotating ring 320 .
  • the conveying direction of the first conveying belt 312 is tangent to the material receiving and rotating ring 320 .
  • the material guide member 317 has a guide arc surface 3171 , and the guide arc surface 3171 can guide the material 10 to smoothly change direction to the material receiving and rotating ring 320 .
  • the end of the material guide member 317 away from the first conveyor belt 312 has an avoidance arc surface 3172, the avoidance arc surface 3172 is located downstream of the guide arc surface 3171, and the avoidance arc surface 3172 is bent in a direction away from the material receiving and rotating ring 320, Therefore, the material 10 is transferred to the material receiving rotating ring 320 along the guiding arc surface 3171 , and will not be blocked by the material guiding member 317 as the material receiving rotating ring 320 continues to move forward.
  • the material guide 317 is installed on the discharge end of the first conveyor belt 312 in an adjustable angle, so that the user can adjust the installation angle of the material guide 317 according to the bearing surface of the material receiving and rotating ring 320 and adjust the material guide 317 extends to the extension amount of the splicing and rotating ring 320 , so as to control the movement of the material 10 to the geometric center of the bearing surface of the splicing and rotating ring 320 .
  • the incoming material conveying assembly 310 further includes a positioning member 318 , the positioning member 318 is installed on the discharge end of the first conveyor belt 312 , and the positioning member 318 is provided with a positioning surface 3181 for positioning
  • the surface 3181 matches the outer contour of the material receiving rotary ring 320 at the feeding position 302 .
  • the material receiving rotating ring 320 is first installed on the base 100, and the incoming material conveying assembly 310 is close to the outer contour of the material receiving rotating ring 320 through the positioning surface 3181 of the positioning member 318, but there is a gap, and the incoming material conveying assembly is determined.
  • the installation position of 310 on the base 100 can achieve precise positioning.
  • the material receiving rotating ring 320 and the working turntable 200 are arranged concentrically, so that the material receiving rotating ring 320 and the working turntable 200 meet everywhere, and the material feeding position 302 can be set flexibly.
  • the controller After the material 10 is transferred from the material conveying assembly 310 to the material receiving rotating ring 320, even if the material 10 and the processing position 201 are not synchronized, the controller has enough time to adjust the rotation speed of the rotating ring before the material 10 reaches the material loading position 302 , so that the material 10 and the processing position 201 are synchronized and kept rotating to the feeding position 302, so that the material 10 can be accurately fed.
  • the pushing mechanism 500 is mounted on the material receiving rotating ring 320 or the working turntable 200 .
  • the material feeding mechanism 500 rotates synchronously with the material receiving rotating ring 320 or the working turntable 200, and the material feeding position 302 can no longer be a certain position point, but a certain distance.
  • the pushing timing of the material feeding mechanism 500 is more flexible, and the controller The time for adjusting the synchronization of the material 10 on the material receiving rotating ring 320 and the processing position 201 on the working turntable 200 is more sufficient, the control precision requirement is low, and it is easy to realize. After the material 10 on the material receiving and rotating ring 320 is synchronized with the processing position 201 on the working turntable 200 , the material pushing mechanism 500 pushes the material 10 to the processing position 201 again.
  • the synchronous feeding assembly machine further includes a processing mechanism 700 installed at the processing position 201.
  • the processing mechanism 700 includes a pressing member 710, a resisting member 720 and a bracket 730, and the bracket 730 has a positioning groove,
  • the positioning groove is used for positioning the material 10 located in the processing position 201
  • the resisting member 720 is installed on the bracket 730 to move up and down
  • the resisting member 720 is used for resisting the material 10 located in the positioning groove
  • the pressing member 710 can be moved up and down It is movably installed on the bracket 730
  • the pressing member 710 is used to apply a pressing force to the abutting member 720 .
  • the pushing mechanism 500 pushes the material 10 from the upper material position 302 to the processing position 201 , the material 10 just enters the positioning groove.
  • the abutting member 720 moves the ingredients (not shown) that need to be assembled with the material 10 down to abut against the material 10 located in the positioning groove, so as to have a positioning effect on the pressing.
  • the pressing member 710 moves down and presses against the abutting member 720, so that the pressing force presses and assembles the material 10 and the ingredients.
  • the abutting member 720 is a pressing needle
  • the pressing member 710 is a pressing plate
  • the feeding mechanism 300 includes an incoming material conveying assembly 310 and a material receiving rotating ring 320 . It can be understood that, in other embodiments, the feeding mechanism 300 may have other structural forms. For example, as shown in FIG. 1 , the feeding mechanism 300 may be an incoming material conveying assembly 310 . Alternatively, the feeding mechanism 300 may also be in the form of a feeding rotating ring 320 .

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  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)
  • Control Of Conveyors (AREA)

Abstract

Disclosed in the present application is a synchronous feeding assembly machine. The synchronous feeding assembly machine comprises a base (100), a working turntable (200), a feeding mechanism (300), a sensor (400), a pushing mechanism (500), and a controller. The working turntable (200) has processing stations (201). The feeding mechanism (300) has a sensing station (301) and a feeding station (302) located downstream of the sensing station (301). The sensor (400) is used for acquiring a time signal when a material (10) passes through the sensing station (301). The controller controls, according to the time signal sent by the sensor (400), a conveying speed of the feeding mechanism (300) to match a rotating speed of the working turntable (200), so that when the processing station (201) and the feeding station (302) are butt-jointed, the material (10) synchronously reaches the feeding station (302). According to the synchronous feeding assembly machine provided by the present application, a controller is used to control the conveying speed of the feeding mechanism (300) to match the rotating speed of the working turntable (200), so that when the processing station (201) and the feeding station (302) are butt-jointed, the material synchronously reaches the feeding station (302) and is pushed to the processing station (201) by the pushing mechanism (500); and the whole feeding process is continuous and efficient.

Description

同步上料装配机Synchronous feeding assembly machine 技术领域technical field
本申请涉及自动化装置技术领域,具体涉及一种同步上料装配机。The present application relates to the technical field of automation devices, in particular to a synchronous feeding assembly machine.
背景技术Background technique
这里的陈述仅提供与本申请有关的背景信息,而不必然构成现有技术。The statements herein merely provide background information related to the present application and do not necessarily constitute prior art.
随着智能制造的不断发展,各个领域自动化生产线层出不穷。在自动化生产线的前端部分包括上料装配机。With the continuous development of intelligent manufacturing, automated production lines in various fields emerge one after another. Included in the front end of the automated production line is a loading assembly machine.
相关技术中,上料装配机的上料过程是物料通过振动器和皮带向装配转盘依次输送单个物料,皮带的出料口位于装配转盘旁。当装配转盘的加工位转到皮带的出料口旁,并且物料也被皮带输送到出料口时,推料杆把物料推到装配转盘的加工位上。通常情况下,皮带的输送速度要慢于装配转盘的线速度,避免物料堆积在出料口处,装配转盘需要在皮带的出料口处停留等待物料,导致装配效率低。In the related art, the feeding process of the feeding assembly machine is that the material conveys a single material to the assembly turntable in turn through a vibrator and a belt, and the discharge port of the belt is located next to the assembly turntable. When the processing position of the assembly turntable is transferred to the outlet of the belt, and the material is also conveyed to the outlet by the belt, the push rod pushes the material to the processing position of the assembly turntable. Under normal circumstances, the conveying speed of the belt is slower than the linear speed of the assembly turntable to avoid the accumulation of materials at the discharge port. The assembly turntable needs to wait for the material at the discharge port of the belt, resulting in low assembly efficiency.
技术问题technical problem
本申请实施例的目的之一在于:提供一种同步上料装配机,包括但不限于解决装配效率低的问题。One of the purposes of the embodiments of the present application is to provide a synchronous feeding assembly machine, including but not limited to solving the problem of low assembly efficiency.
技术解决方案technical solutions
本申请实施例采用的技术方案是:提供了一种同步上料装配机,包括:The technical solution adopted in the embodiment of the present application is to provide a synchronous feeding assembly machine, including:
基座;pedestal;
工作转盘,所述工作转盘可旋转地安装在所述基座上,所述工作转盘具有加工位;a work turntable, the work turntable is rotatably mounted on the base, and the work turntable has a processing position;
上料机构,所述上料机构安装于所述基座,所述上料机构用于输送待加工的物料,所述上料机构具有感应位和位于所述感应位的下游的上料位;a feeding mechanism, the feeding mechanism is installed on the base, the feeding mechanism is used for conveying the material to be processed, and the feeding mechanism has a sensing position and a feeding position located downstream of the sensing position;
感应器,所述感应器用于获取所述物料经过所述感应位时的时间信号;a sensor, the sensor is used to obtain a time signal when the material passes through the sensing position;
推料机构,所述推料机构用于将位于所述上料位的物料推送至所述加工位;以及a material pushing mechanism, the material pushing mechanism is used for pushing the material located at the upper material level to the processing position; and
控制器,所述控制器分别与所述工作转盘、所述上料机构和所述感应器电连接,所述控制器用于根据所述感应器发送的所述时间信号,控制所述上料机构的输送速度与所述工作转盘的转速相匹配,以使所述加工位和所述上料位相对接时所述物料同步到达所述上料位。a controller, the controller is respectively electrically connected with the working turntable, the feeding mechanism and the sensor, and the controller is used for controlling the feeding mechanism according to the time signal sent by the sensor The conveying speed of the machine is matched with the rotation speed of the working turntable, so that when the processing position and the material feeding position are butted against each other, the material reaches the feeding position synchronously.
在一个实施例中,所述同步上料装配机还包括检测机构,所述检测机构与所述推料机构电连接,所述检测机构用于检测所述上料位是否有所述物料。In one embodiment, the synchronous feeding and assembling machine further includes a detection mechanism, the detection mechanism is electrically connected to the pushing mechanism, and the detection mechanism is used to detect whether the material is present at the material feeding level.
在一个实施例中,所述上料机构包括:In one embodiment, the feeding mechanism includes:
接料旋转圆环,可旋转地安装于所述基座,所述接料旋转圆环套在所述工作转盘的外周,所述接料旋转圆环具有所述上料位;以及a material receiving and rotating ring, which is rotatably mounted on the base, the material receiving and rotating ring is sleeved on the outer circumference of the working turntable, and the material receiving and rotating ring has the material feeding position; and
来料输送组件,所述来料输送组件安装于所述基座,所述来料输送组件的出料口与所述接料旋转圆环相对接,所述接料旋转圆环,所述来料输送组件和所述接料旋转圆环中的二者之一具有所述感应位。Incoming material conveying assembly, the incoming material conveying assembly is installed on the base, the discharge port of the incoming material conveying assembly is opposite to the material receiving rotating ring, the material receiving rotating ring, the incoming material One of the material conveying assembly and the material receiving rotary ring has the sensing position.
在一个实施例中,所述来料输送组件包括:In one embodiment, the incoming material delivery assembly includes:
机架,固定安装于所述基座;a rack, fixedly mounted on the base;
第一输送带,转动安装于所述机架,所述第一输送带的出料端与所述接料旋转圆环相对接;The first conveyor belt is rotatably installed on the frame, and the discharge end of the first conveyor belt is connected to the material receiving rotating ring;
第二输送带,转动安装于所述机架,所述第二输送带位于所述第一输送带的上游,所述第二输送带的输送速度与所述第一输送带的输送速度不等,所述第二输送带与所述第一输送带至少部分并排设置,所述第二输送带具有所述感应位;以及A second conveyor belt is rotatably mounted on the frame, the second conveyor belt is located upstream of the first conveyor belt, and the conveying speed of the second conveyor belt is not equal to the conveying speed of the first conveyor belt , the second conveyor belt is arranged at least partially side by side with the first conveyor belt, the second conveyor belt has the sensing position; and
推板,活动安装于所述机架,所述推板用于将所述第二输送带的物料推到所述第一输送带上,所述推板沿所述第二输送带的输送方向延伸,所述推板与所述控制器电连接,所述控制器根据所述时间信号控制所述推板推送所述物料的时机。A push plate, movably installed on the frame, the push plate is used to push the material of the second conveyor belt onto the first conveyor belt, and the push plate is along the conveying direction of the second conveyor belt In an extension, the push plate is electrically connected to the controller, and the controller controls the timing of the push plate to push the material according to the time signal.
在一个实施例中,所述第一输送带与所述接料旋转圆环相切,所述接料旋转圆环在相切位置处的线速度与所述第一输送带的输送速度相同。In one embodiment, the first conveyor belt is tangent to the splice rotating ring, and the linear speed of the splice rotating ring at the tangent position is the same as the conveying speed of the first conveyor belt.
在一个实施例中,所述来料输送组件还包括:In one embodiment, the incoming material conveying assembly further includes:
第三输送带,转动安装于所述机架,所述第三输送带位于所述第二输送带的上游;以及a third conveyor belt rotatably mounted to the frame, the third conveyor belt being located upstream of the second conveyor belt; and
转向件,所述转向件的一端安装于所述第三输送带,所述转向件的另一端延伸至所述第二输送带的进料端,所述转向件用于引导位于所述第三输送带上的物料转向至所述第二输送带。a turning member, one end of the turning member is installed on the third conveyor belt, the other end of the turning member extends to the feeding end of the second conveyor belt, and the turning member is used to guide the third conveyor belt The material on the conveyor belt is diverted to the second conveyor belt.
在一个实施例中,所述第一输送带、所述第二输送带和所述第三输送带的输送速度依次减小或依次增大。In one embodiment, the conveying speeds of the first conveying belt, the second conveying belt and the third conveying belt are sequentially decreased or sequentially increased.
在一个实施例中,所述来料输送组件还包括导料件,所述导料件的一端安装于所述第一输送带的出料端,所述导料件的另一端延伸至所述上料位。In one embodiment, the incoming material conveying assembly further includes a material guide member, one end of the material guide member is mounted on the discharge end of the first conveyor belt, and the other end of the material guide member extends to the Feeding position.
在一个实施例中,所述来料输送组件还包括定位件,所述定位件安装于所述第一输送带的出料端,所述定位件设有定位面,所述定位面与位于所述上料位的所述接料旋转圆环的外轮廓相匹配。In one embodiment, the incoming material conveying assembly further includes a positioning member, the positioning member is installed on the discharge end of the first conveyor belt, the positioning member is provided with a positioning surface, and the positioning surface is connected to the The upper material level matches the outer contour of the material receiving rotating ring.
在一个实施例中,所述接料旋转圆环和所述工作转盘同心设置。In one embodiment, the material receiving rotating ring and the working turntable are arranged concentrically.
在一个实施例中,所述推料机构安装在所述接料旋转圆环或所述工作转盘上。In one embodiment, the material pushing mechanism is installed on the material receiving rotating ring or the working turntable.
在一个实施例中,所述感应器安装在所述基座或所述上料机构上。In one embodiment, the sensor is mounted on the base or the feeding mechanism.
在一个实施例中,所述推料机构安装在所述基座上。In one embodiment, the pushing mechanism is mounted on the base.
在一个实施例中,所述控制器安装在所述基座上。In one embodiment, the controller is mounted on the base.
在一个实施例中,所述控制器与所述推料机构电连接。In one embodiment, the controller is electrically connected to the pushing mechanism.
在一个实施例中,所述同步上料装配机还包括安装在所述加工位的加工机构,所述加工机构包括压料件、抵持件和支架,所述支架具有定位槽,所述定位槽用于对位于所述加工位的物料进行定位,所述抵持件可上下移动地安装于所述支架,所述抵持件用于抵持位于所述定位槽内的物料,所述压料件可上下移动地安装于所述支架,所述压料件用于对所述抵持件施加压合力。In one embodiment, the synchronous feeding and assembling machine further includes a processing mechanism installed at the processing position, the processing mechanism includes a pressing member, a resisting member and a bracket, the bracket has a positioning groove, and the positioning The groove is used for positioning the material located in the processing position, the abutting member is installed on the bracket movably up and down, the abutting member is used for abutting the material located in the positioning groove, the pressing A material piece is installed on the bracket so as to be movable up and down, and the pressing material piece is used for applying a pressing force to the abutting piece.
有益效果beneficial effect
本申请实施例提供的同步上料装配机的有益效果在于:采用控制器控制上料机构的输送速度与工作转盘的转速相匹配,使得加工位和上料位相对接时物料同步到达上料位并被推料机构推到加工位,整个上料过程连续且高效,从而提高装配效率。The beneficial effect of the synchronous feeding assembly machine provided by the embodiment of the present application is that the controller is used to control the conveying speed of the feeding mechanism to match the rotation speed of the working turntable, so that when the processing position and the feeding position are connected, the material reaches the feeding position synchronously and is Pushed to the processing position by the pushing mechanism, the entire feeding process is continuous and efficient, thereby improving assembly efficiency.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例或示范性技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the accompanying drawings that are used in the description of the embodiments or exemplary technologies. Obviously, the drawings in the following description are only for the present application. In some embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1是本申请实施例一提供的同步上料装配机的结构示意图;1 is a schematic structural diagram of a synchronous feeding and assembly machine provided in Embodiment 1 of the present application;
图2为图1中的同步上料装配机的控制原理图;Fig. 2 is the control principle diagram of the synchronous feeding assembly machine in Fig. 1;
图3为本申请实施例二中的同步上料装配机的结构示意图;3 is a schematic structural diagram of the synchronous feeding and assembling machine in the second embodiment of the application;
图4为图3中的A处放大图;Fig. 4 is the enlarged view of A place in Fig. 3;
图5为图3中所述同步上料装配机的来料输送组件的结构示意图;Fig. 5 is the structural representation of the incoming material conveying component of the synchronous feeding assembly machine described in Fig. 3;
图6为图5的另一视角图;Fig. 6 is another perspective view of Fig. 5;
图7为图6中的B处放大图;Fig. 7 is the enlarged view of B place in Fig. 6;
图8为图3中去除来料输送组件后的同步上料装配机的结构示意图;8 is a schematic structural diagram of the synchronous feeding assembly machine after removing the incoming material conveying component in FIG. 3;
图9为图8中的C处放大图。FIG. 9 is an enlarged view of C in FIG. 8 .
本发明的实施方式Embodiments of the present invention
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solutions and advantages of the present application more clearly understood, the present application will be described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application.
需说明的是,当一个部件被称为是“连接于”、“安装于”另一个部件,它可以是直接或者间接连接至该另一个部件上。术语“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。术语“第一”、“第二”、“第三”仅用于便于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明技术特征的数量。It should be noted that when a component is referred to as being "connected to" or "mounted on" another component, it can be directly or indirectly connected to the other component. The orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of description, rather than indicating or implying the referred device Or the elements must have a specific orientation, be constructed and operated in a specific orientation, so it cannot be construed as a limitation to the present application, and those of ordinary skill in the art can understand the specific meanings of the above terms according to specific situations. The terms "first", "second" and "third" are only used for convenience of description, and should not be construed as indicating or implying relative importance or implying the number of technical features.
为了说明本申请所提供的技术方案,以下结合具体附图及实施例进行详细说明。In order to illustrate the technical solutions provided in the present application, the following detailed description is given in conjunction with the specific drawings and embodiments.
参见图1和图2,本申请的实施例一提供一种同步上料装配机,包括基座100、工作转盘200、上料机构300、感应器400、推料机构500和控制器(图未示)。工作转盘200可旋转地安装在基座100上,工作转盘200具有加工位201。上料机构300安装于基座100,上料机构300用于输送待加工的物料10,上料机构300具有感应位301和位于感应位301的下游的上料位302。感应器400用于获取物料10经过感应位301时的时间信号。推料机构500用于将位于上料位302的物料10推送至加工位201。Referring to FIGS. 1 and 2 , Embodiment 1 of the present application provides a synchronous feeding and assembly machine, including a base 100, a work turntable 200, a feeding mechanism 300, a sensor 400, a pushing mechanism 500 and a controller (not shown in the figure). Show). The work turntable 200 is rotatably mounted on the base 100 , and the work turntable 200 has a processing station 201 . The feeding mechanism 300 is installed on the base 100 . The feeding mechanism 300 is used for conveying the material 10 to be processed. The feeding mechanism 300 has a sensing position 301 and a feeding position 302 located downstream of the sensing position 301 . The sensor 400 is used to acquire the time signal when the material 10 passes through the sensing position 301 . The pushing mechanism 500 is used to push the material 10 located at the upper material position 302 to the processing position 201 .
其中,控制器分别与工作转盘200、上料机构300和感应器400电连接,控制器用于根据感应器400发送的时间信号,控制上料机构300的输送速度与工作转盘200的转速相匹配,以使加工位201和上料位302相对接时物料10同步到达上料位302。The controller is electrically connected to the working turntable 200, the feeding mechanism 300 and the sensor 400 respectively, and the controller is used to control the conveying speed of the feeding mechanism 300 to match the rotational speed of the working turntable 200 according to the time signal sent by the sensor 400, In order to make the material 10 reach the material loading position 302 synchronously when the processing position 201 and the material loading position 302 are connected to each other.
如此,上述同步上料装配机,采用控制器控制上料机构300的输送速度与工作转盘200的转速相匹配,使得加工位201和上料位302相对接时物料10同步到达上料位302并被推料机构500推到加工位201,工作转盘200无需在上料位302处停留等待上料机构300将物料10输送至上料位302,整个上料过程连续且工作效率高。In this way, the above-mentioned synchronous feeding assembly machine adopts the controller to control the conveying speed of the feeding mechanism 300 to match the rotation speed of the working turntable 200, so that when the processing position 201 and the feeding position 302 are connected to each other, the material 10 reaches the feeding position 302 synchronously and reaches the feeding position 302. After being pushed to the processing position 201 by the pushing mechanism 500, the working turntable 200 does not need to stay at the loading position 302 to wait for the feeding mechanism 300 to transport the material 10 to the loading position 302. The entire loading process is continuous and has high working efficiency.
具体地,感应器400获取的时间信号为物料10经过感应位301时的时间戳,从而判定物料10输送是否存在延迟、提前或准时等时间状态及时间偏差。控制器根据该时间信号,调节上料机构300的输送速度和/或工作转盘200的转速,保证上料位302和加工位201相对接时,物料10准时到达上料位302,上料机构300和工作转盘200都无需停止运动等待物料10到位。此时,推料机构500直接将物料10从上料位302推到加工位201,实现精准上料和高效上料。Specifically, the time signal acquired by the sensor 400 is the time stamp when the material 10 passes through the sensing position 301 , so as to determine whether the material 10 is conveyed with delay, advance or punctuality and other time states and time deviations. According to the time signal, the controller adjusts the conveying speed of the feeding mechanism 300 and/or the rotating speed of the working turntable 200 to ensure that when the feeding position 302 and the processing position 201 are connected to each other, the material 10 reaches the feeding position 302 on time, and the feeding mechanism 300 Neither the work turntable 200 needs to stop moving and wait for the material 10 to be in place. At this time, the material pushing mechanism 500 directly pushes the material 10 from the material loading position 302 to the processing position 201, so as to realize precise feeding and efficient feeding.
比如,根据生产节拍,工作转盘200的转速设置恒定,控制器根据感应器400发来的时间信号,如果物料10经过感应位301出现延迟,则控制器提高上料机构300的输送速度,纠正物料10的时间相位,保证物料10和加工位201同步到达上料位302处。同理,如果物料10经过感应位301出现提前,则控制器降低上料机构300的输送速度,增加物料10在上料机构300上的运行时间,纠正时间相位,保证物料10和加工位201同步到达上料位302处,满足生产节拍。For example, according to the production rhythm, the rotation speed of the working turntable 200 is set to be constant, and the controller, according to the time signal sent by the sensor 400, if there is a delay in passing the material 10 through the induction position 301, the controller increases the conveying speed of the feeding mechanism 300 to correct the material. The time phase of 10 ensures that the material 10 and the processing position 201 reach the material loading position 302 synchronously. Similarly, if the material 10 passes through the induction position 301 in advance, the controller reduces the conveying speed of the feeding mechanism 300, increases the running time of the material 10 on the feeding mechanism 300, corrects the time phase, and ensures that the material 10 and the processing position 201 are synchronized. Reach the feeding position 302 to meet the production tact.
再比如,物料10的上料速度恒定,上料机构300的输送速度恒定,控制器根据感应器400发来的时间信号,计算物料10到达上料位302的具体时间,从而调节工作转盘200的转速,从而保证加工位201同时到达与上料位302对接的位置。For another example, the feeding speed of the material 10 is constant, and the conveying speed of the feeding mechanism 300 is constant. speed, so as to ensure that the processing position 201 reaches the position docked with the upper material position 302 at the same time.
其中,加工位201用于安装加工机构700。上料位302与加工位201相对接是指工作转盘200旋转从而加工位201会产生旋转运动轨迹,加工位201的旋转运动轨迹会与上料位302相交接,即加工位201会经过或靠近上料机构300的上料位302,从而方便物料10从上料机构300的上料位302转移到工作转盘200的加工位201,实现上料操作。Among them, the processing position 201 is used for installing the processing mechanism 700 . The connection between the material feeding level 302 and the processing position 201 means that the working turntable 200 rotates so that the processing position 201 will generate a rotational motion trajectory, and the rotational motion trajectory of the processing station 201 will intersect with the material feeding position 302, that is, the processing station 201 will pass or approach The feeding position 302 of the feeding mechanism 300 is convenient to transfer the material 10 from the feeding position 302 of the feeding mechanism 300 to the processing position 201 of the work turntable 200 to realize the feeding operation.
可选地,上料位302与加工位201的旋转运动轨迹的具体对接方式为上料位302与加工位201的旋转运动轨迹相交、相切、具有预设间隙、或者是在水平面上的投影相重合但在竖直方向上相错开。其中,预设间隙是指间隙小于物料10的尺寸长度。Optionally, the specific docking manner of the rotational motion trajectory of the material loading level 302 and the processing station 201 is that the rotational motion trajectory of the material feeding level 302 and the processing station 201 intersect, be tangent, have a preset gap, or be a projection on a horizontal plane. Coincident but vertically staggered. The preset gap means that the gap is smaller than the size and length of the material 10 .
在一些具体实施例中,结合图1,在上料位302和加工位201相对接时,上料机构300的上料位302的输送速度与工作转盘200的加工位201的线速度相同,从而上料位302和加工位201保持相对静止,物料10能够平稳地从上料机构300的上料位302转移到工作转盘200的加工位201,保证精准上料。这里所说的速度相同,是指在允许误差范围内,二者速度的大小和方向相同。比如,二者的速度大小数值相差不超过2m/s,二者的速度方向角度偏差不超过5°。In some specific embodiments, referring to FIG. 1 , when the material feeding position 302 and the processing position 201 are butted against each other, the conveying speed of the feeding position 302 of the feeding mechanism 300 is the same as the linear speed of the processing position 201 of the work turntable 200 , so that The loading position 302 and the processing position 201 remain relatively stationary, and the material 10 can be smoothly transferred from the loading position 302 of the feeding mechanism 300 to the processing position 201 of the working turntable 200 to ensure accurate feeding. The same speed mentioned here means that the magnitude and direction of the two speeds are the same within the allowable error range. For example, the difference between the speed values of the two should not exceed 2m/s, and the angle deviation of the speed direction of the two should not exceed 5°.
传统上料操作中,上料位302和加工位201中的一者停留静止、另一者保持运动状态,二者之间的速度差过大,导致满足物料10平稳地从上料位302被推到加工位201的上料时间过短,经常发生上料不精准、物料10掉落等现象,上料成功率低。而本实施例中,上料位302和加工位201保持相对静止,延长了物料10的上料时间,物料10能够平顺高速精准上料,尤其是提高异形物料10高速上料成功率。异形物料10是指形状不规则的物料10,对上料精度要求高,比如非圆形物料10。In the traditional feeding operation, one of the feeding position 302 and the processing position 201 stays stationary and the other keeps moving, and the speed difference between the two is too large, so that the material 10 can be smoothly removed from the feeding position 302. The feeding time pushed to the processing position 201 is too short, the feeding is often inaccurate, the material 10 is dropped, etc., and the feeding success rate is low. In this embodiment, the material feeding position 302 and the processing position 201 are kept relatively static, which prolongs the feeding time of the material 10 , and the material 10 can be smoothly and accurately fed at high speed, especially to improve the success rate of high-speed feeding of the special-shaped material 10 . The special-shaped material 10 refers to a material 10 with an irregular shape, which requires high feeding accuracy, such as a non-circular material 10 .
在一些具体实施例中,结合图1,感应器400安装在基座100或上料机构300上。可以理解,在其他实施例中,感应器400也可以脱离基座100或上料机构300单独安装。In some specific embodiments, referring to FIG. 1 , the sensor 400 is installed on the base 100 or the feeding mechanism 300 . It can be understood that, in other embodiments, the sensor 400 can also be installed separately from the base 100 or the feeding mechanism 300 .
可选地,感应器400为红外传感器、超声波传感器、称重传感器或视觉传感器等等。比如,感应器400为称重传感器时,称重传感器设置在感应位301的下方,则物料10经过感应位301时,称重传感器感应到压力增加,从而感应到物料10的经过。Optionally, the sensor 400 is an infrared sensor, an ultrasonic sensor, a load cell or a visual sensor, and the like. For example, when the sensor 400 is a load cell, and the load cell is arranged below the sensing position 301 , when the material 10 passes through the sensing position 301 , the load cell senses an increase in pressure, thereby sensing the passage of the material 10 .
在一些具体实施例中,结合图1,推料机构500安装在基座100上。当然,可以理解,在其他实施例中,推料机构500可以脱离基座100单独安装。In some specific embodiments, referring to FIG. 1 , the pushing mechanism 500 is installed on the base 100 . Of course, it can be understood that in other embodiments, the pushing mechanism 500 can be installed separately from the base 100 .
可选地,推料机构500为气缸、油缸或电机驱动的推杆。Optionally, the pushing mechanism 500 is a push rod driven by an air cylinder, an oil cylinder or a motor.
在一些具体实施例中,控制器安装在基座100上。In some embodiments, the controller is mounted on the base 100 .
在一些具体实施例中,结合图2,控制器与推料机构500电连接。如此,控制器能够控制上料位302和加工位201同步,且能够同步控制推料机构500同时将位于上料位302的物料10推到加工位201上。In some specific embodiments, in conjunction with FIG. 2 , the controller is electrically connected to the pushing mechanism 500 . In this way, the controller can control the material feeding position 302 and the processing position 201 to be synchronized, and can control the pushing mechanism 500 to simultaneously push the material 10 located at the feeding position 302 to the processing position 201 .
在另一些具体实施例中,推料机构500可以无需与控制器电连接,推料机构500可以自行检测到物料10到达上料位302后并直接将物料10推至加工位201,或者,推料机构500按照生产节拍设置推料频率。In other specific embodiments, the pushing mechanism 500 may not need to be electrically connected to the controller, and the pushing mechanism 500 may automatically detect that the material 10 reaches the material loading position 302 and directly push the material 10 to the processing position 201, or push the material 10 to the processing position 201. The feeding mechanism 500 sets the feeding frequency according to the production rhythm.
在另一些实施例中,结合图1,同步上料装配机还包括检测机构600,检测机构600与推料机构500电连接,检测机构600用于检测上料位302是否有物料10。In other embodiments, referring to FIG. 1 , the synchronous feeding assembly machine further includes a detection mechanism 600 . The detection mechanism 600 is electrically connected to the pushing mechanism 500 .
可选地,检测机构600包括视觉传感器、红外传感器或超声波传感器。Optionally, the detection mechanism 600 includes a visual sensor, an infrared sensor or an ultrasonic sensor.
具体地,结合图1,检测机构600位于推料机构500旁。Specifically, with reference to FIG. 1 , the detection mechanism 600 is located beside the pushing mechanism 500 .
具体地,在上料位302和加工位201对接时,推料机构500位于加工位201至上料位302的延长线上,推料机构500正对着加工位201,从而推料机构500能够沿直线行程快速地推送物料10。Specifically, when the material feeding position 302 and the processing position 201 are butted together, the feeding mechanism 500 is located on the extension line from the processing position 201 to the feeding position 302, and the feeding mechanism 500 faces the processing position 201, so that the feeding mechanism 500 can move along the The linear stroke pushes the material 10 quickly.
可选地,检测机构600安装在基座100上。Optionally, the detection mechanism 600 is installed on the base 100 .
本申请的实施例二提供一种同步上料装配机,介绍上料机构300的某一具体结构形式。The second embodiment of the present application provides a synchronous feeding assembly machine, and introduces a specific structural form of the feeding mechanism 300 .
结合图3、图4和图8,上料机构300包括来料输送组件310和接料旋转圆环320,来料输送组件310安装于基座100,来料输送组件310的出料口与接料旋转圆环320相对接,接料旋转圆环320可旋转地安装于基座100,接料旋转圆环320套在工作转盘200的外周,接料旋转圆环320具有上料位302,来料输送组件310和接料旋转圆环320中的二者之一具有感应位301。3 , 4 and 8 , the feeding mechanism 300 includes an incoming material conveying assembly 310 and a material receiving rotating ring 320 , the incoming material conveying assembly 310 is installed on the base 100 , and the discharge port of the incoming material conveying assembly 310 is connected to the connecting ring 320 . The material receiving rotating ring 320 is connected to each other, the material receiving rotating ring 320 is rotatably installed on the base 100, the material receiving rotating ring 320 is sleeved on the outer circumference of the working turntable 200, and the material receiving rotating ring 320 has a material feeding position 302, to One of the material conveying assembly 310 and the material receiving rotary ring 320 has a sensing position 301 .
其中,外部的不稳定输送的物料10,经来料输送组件310调整,变成速度稳定的物料10输送至接料旋转圆环320。控制器可以控制来料输送组件310和/或接料旋转圆环320的速度,以使上料位302和加工位201相交接时物料10同步到达上料位302。Among them, the material 10 that is not transported in an unstable manner is adjusted by the incoming material conveying component 310 to become the material 10 with a stable speed, which is transported to the receiving and rotating ring 320 . The controller can control the speed of the incoming material conveying assembly 310 and/or the material receiving rotating ring 320 , so that the material 10 reaches the material feeding position 302 synchronously when the material feeding position 302 and the processing position 201 meet.
在其中一个实施例中,结合图5至图7,来料输送组件310包括固定安装于基座100的机架311、转动安装于机架311的第一输送带312、转动安装于机架311的第二输送带313和活动安装于机架311的推板314,第一输送带312的出料端与接料旋转圆环320相对接。第二输送带313位于第一输送带312的上游,第二输送带313的输送速度与第一输送带312的输送速度不等,第二输送带313与第一输送带312至少部分并排设置。部分并排设置是指第二输送带313与第一输送带312中,至少有一部分结构是平行相邻设置。第二输送带313具有感应位301。推板314用于将第二输送带313的物料10推到第一输送带312上,推板314沿第二输送带313的输送方向延伸,推板314与控制器电连接,控制器根据时间信号控制推板314推送物料10的时机。In one embodiment, referring to FIGS. 5 to 7 , the incoming material conveying assembly 310 includes a frame 311 fixedly installed on the base 100 , a first conveyor belt 312 rotatably installed on the frame 311 , and a first conveyor belt 312 rotatably installed on the frame 311 The second conveyor belt 313 and the push plate 314 movably installed on the frame 311, the discharge end of the first conveyor belt 312 is in contact with the material receiving rotating ring 320. The second conveyor belt 313 is located upstream of the first conveyor belt 312, the conveying speed of the second conveyor belt 313 is not equal to the conveying speed of the first conveyor belt 312, and the second conveyor belt 313 and the first conveyor belt 312 are arranged at least partially side by side. The partial side-by-side arrangement means that at least a part of the second conveyor belt 313 and the first conveyor belt 312 are arranged in parallel and adjacent to each other. The second conveyor belt 313 has a sensing position 301 . The push plate 314 is used to push the material 10 of the second conveyor belt 313 onto the first conveyor belt 312. The push plate 314 extends along the conveying direction of the second conveyor belt 313. The push plate 314 is electrically connected to the controller. The signal controls the timing when the push plate 314 pushes the material 10 .
比如,根据生产节拍,控制器控制接料旋转圆环320和工作转盘200同步恒速转动。来料输送组件310能够开放上料,并将物料10调整至与接料旋转圆环320同步,从而满足生产节拍。如此,同步上料装配机可满足非常高的生产节拍,理论上可以实现连续不停顿地、精准定位地、无限加速地供料、并在加工位201连续不停顿地、有效地、精准定位地加工物料10,大大提高生产效率。For example, according to the production takt, the controller controls the material receiving rotating ring 320 and the working turntable 200 to rotate at a constant speed synchronously. The incoming material conveying assembly 310 can be opened for feeding, and the material 10 can be adjusted to be synchronized with the material receiving rotating ring 320, so as to meet the production tact. In this way, the synchronous feeding assembly machine can meet a very high production cycle, and theoretically can achieve continuous non-stop, precise positioning, infinitely accelerated feeding, and continuous, non-stop, effective, and precise positioning at the processing position 201. Processing material 10 greatly improves production efficiency.
其中,第一输送带312的输送速度与第二输送带313的输送速度不等,物料10分别在第一输送带312和第二输送带313上的速度快慢不同。控制器根据感应器400获取的时间信号,控制推板314推送物料10的时机,从而调节物料10的输送时间,纠正时间相位,保证物料10准时到达上料位302,实现精准上料,符合生产节拍。The conveying speed of the first conveyor belt 312 and the conveying speed of the second conveyor belt 313 are different, and the speed of the material 10 on the first conveyor belt 312 and the second conveyor belt 313 is different. According to the time signal obtained by the sensor 400, the controller controls the timing when the push plate 314 pushes the material 10, so as to adjust the conveying time of the material 10, correct the time phase, and ensure that the material 10 arrives at the material loading position 302 on time, so as to achieve accurate material feeding and meet production requirements. beat.
比如,假设第一输送带312的输送速度大于第二输送带313的输送速度,即第一输送带312是高速带,第二输送带313是中速带。若物料10在第二输送带313上移动经过感应器400时,感应器400获取物料10到达感应位301时的实际到达时间点,并与预设到达时间点比较,如果实际到达时间点晚于预设到达时间点,则说明物料10有延迟。推板314提前将物料10从第二输送带313推到第一输送带312,物料10提前被推至高速的第一输送带312上,减少物料10在来料输送组件310上的运行时间,纠正相位,使得物料10准时达到上料位302,满足生产节拍。For example, it is assumed that the conveying speed of the first conveyor belt 312 is greater than the conveying speed of the second conveyor belt 313 , that is, the first conveyor belt 312 is a high-speed belt, and the second conveyor belt 313 is a medium-speed belt. If the material 10 moves past the sensor 400 on the second conveyor belt 313, the sensor 400 obtains the actual arrival time when the material 10 reaches the sensing position 301, and compares it with the preset arrival time. If the actual arrival time is later than The preset arrival time point means that the material 10 is delayed. The push plate 314 pushes the material 10 from the second conveyor belt 313 to the first conveyor belt 312 in advance, and the material 10 is pushed to the high-speed first conveyor belt 312 in advance, reducing the running time of the material 10 on the incoming material conveying assembly 310, The phase is corrected so that the material 10 reaches the material loading level 302 on time to meet the production tact.
类似地,假设第一输送带312的输送速度小于第二输送带313的输送速度,如果物料10的实际到达时间点早于预设到达时间点,则推板314提前将物料10从第二输送带313推到第一输送带312,物料10提前被推至较低速的第一输送带312上,增加物料10在来料输送组件310上的运行时间,纠正相位,使得物料10准时达到上料位302,满足生产节拍。Similarly, assuming that the conveying speed of the first conveyor belt 312 is lower than the conveying speed of the second conveyor belt 313, if the actual arrival time point of the material 10 is earlier than the preset arrival time point, the push plate 314 will advance the material 10 from the second conveyor belt to conveying The belt 313 is pushed to the first conveyor belt 312, and the material 10 is pushed to the lower-speed first conveyor belt 312 in advance, increasing the running time of the material 10 on the incoming material conveying assembly 310, and correcting the phase, so that the material 10 reaches the upper limit on time. Material level 302, to meet the production takt.
可选地,第二输送带313的输送速度与外部物料10的初始速度相近,便于外部的物料10平稳地进入来料输送组件310。Optionally, the conveying speed of the second conveyor belt 313 is similar to the initial speed of the external material 10 , so that the external material 10 can smoothly enter the incoming material conveying assembly 310 .
可选地,第一输送带312为皮带或链板输送带。Optionally, the first conveyor belt 312 is a belt or a chain plate conveyor belt.
可选地,第二输送带313为皮带或链板输送带。Optionally, the second conveyor belt 313 is a belt or a chain plate conveyor belt.
在一些具体实施例中,结合图5至图7,第一输送带312与接料旋转圆环320相切,接料旋转圆环320在相切位置处的线速度与第一输送带312的输送速度相同,便于物料10经第一输送带312能平稳地转移至接料旋转圆环320上。In some specific embodiments, referring to FIG. 5 to FIG. 7 , the first conveyor belt 312 is tangent to the splicing and rotating ring 320 , and the linear velocity of the splicing and rotating ring 320 at the tangent position is the same as the speed of the first conveyor belt 312 . The conveying speed is the same, so that the material 10 can be smoothly transferred to the material receiving rotating ring 320 via the first conveying belt 312 .
在一些具体实施例中,结合图5至图7,来料输送组件310还包括第三输送带315和转向件316,第三输送带315转动安装于机架311,第三输送带315位于第二输送带313的上游,转向件316的一端安装于第三输送带315,转向件316的另一端延伸至第二输送带313的进料端,转向件316用于引导位于第三输送带315上的物料10转向至第二输送带313。外部的物料10先输送到第三输送带315上,再依次通过第二输送带313和第一输送带312。转向件316用于保证物料10能够平稳地从第三输送带315转移至第二输送带313。新增第三输送带315,能够对物料10起到缓冲作用。In some specific embodiments, with reference to FIGS. 5 to 7 , the incoming material conveying assembly 310 further includes a third conveyor belt 315 and a turning member 316 , the third conveyor belt 315 is rotatably installed on the frame 311 , and the third conveyor belt 315 is located in the first Upstream of the second conveyor belt 313 , one end of the diverting member 316 is installed on the third conveyor belt 315 , the other end of the diverting member 316 extends to the feeding end of the second conveyor belt 313 , and the diverting member 316 is used to guide the third conveyor belt 315 The material 10 on it is turned to the second conveyor belt 313 . The external material 10 is conveyed to the third conveyor belt 315 first, and then passes through the second conveyor belt 313 and the first conveyor belt 312 in sequence. The turning member 316 is used to ensure that the material 10 can be smoothly transferred from the third conveyor belt 315 to the second conveyor belt 313 . The addition of the third conveyor belt 315 can buffer the material 10 .
具体地,第三输送带315和第二输送带313平行设置。转向件316为倾斜挡板。倾斜挡板与第三输送带315的输送方向的夹角在10度至20度之间,即避免角度过大而物料10失稳,又能避免角度过小而影响转向效率。Specifically, the third conveyor belt 315 and the second conveyor belt 313 are arranged in parallel. The diverter 316 is an inclined baffle. The angle between the inclined baffle and the conveying direction of the third conveyor belt 315 is between 10 degrees and 20 degrees, which can prevent the material 10 from becoming unstable due to an excessively large angle, and can also prevent the steering efficiency from being affected by an excessively small angle.
在其中一个实施例中,第一输送带312、第二输送带313和第三输送带315的输送速度依次减小或依次增大。如此,物料10通过第三输送带315、第二输送带313和第一输送带312后速度有序地依次增加或依次减小,进而更好地匹配接料旋转圆环320。In one of the embodiments, the conveying speeds of the first conveying belt 312, the second conveying belt 313 and the third conveying belt 315 are sequentially decreased or sequentially increased. In this way, the speed of the material 10 increases or decreases sequentially after passing through the third conveyor belt 315 , the second conveyor belt 313 and the first conveyor belt 312 in an orderly manner, so as to better match the material receiving and rotating ring 320 .
比如,第三输送带315、第二输送带313和第一输送带312的输送速度依次增大,从而提高物料10的输送速度,满足高节拍的生产要求。For example, the conveying speeds of the third conveying belt 315, the second conveying belt 313 and the first conveying belt 312 are sequentially increased, thereby increasing the conveying speed of the material 10 and meeting the production requirements of high tact.
在一些具体实施例中,结合图5至图7,来料输送组件310还包括导料件317,导料件317的一端安装于第一输送带312的出料端,导料件317的另一端延伸至上料位302。导料件317能够辅助物料10平稳地从第一输送带312转移到接料旋转圆环320。In some specific embodiments, referring to FIGS. 5 to 7 , the incoming material conveying assembly 310 further includes a material guide member 317 , one end of the material guide member 317 is mounted on the discharge end of the first conveyor belt 312 , and the other side of the material guide member 317 is installed. One end extends to the upper material level 302 . The material guide 317 can assist the material 10 to be smoothly transferred from the first conveyor belt 312 to the material receiving and rotating ring 320 .
具体地,第一输送带312的输送方向和接料旋转圆环320相切。导料件317具有导向弧面3171,导向弧面3171能够引导物料10顺利地变向到接料旋转圆环320上。Specifically, the conveying direction of the first conveying belt 312 is tangent to the material receiving and rotating ring 320 . The material guide member 317 has a guide arc surface 3171 , and the guide arc surface 3171 can guide the material 10 to smoothly change direction to the material receiving and rotating ring 320 .
具体地,导料件317远离第一输送带312的端部具有避让弧面3172,避让弧面3172位于导向弧面3171的下游,避让弧面3172朝远离接料旋转圆环320的方向弯曲,从而物料10沿导向弧面3171转移到接料旋转圆环320上,随着接料旋转圆环320继续前移的过程中,不会受到导料件317的阻挡。Specifically, the end of the material guide member 317 away from the first conveyor belt 312 has an avoidance arc surface 3172, the avoidance arc surface 3172 is located downstream of the guide arc surface 3171, and the avoidance arc surface 3172 is bent in a direction away from the material receiving and rotating ring 320, Therefore, the material 10 is transferred to the material receiving rotating ring 320 along the guiding arc surface 3171 , and will not be blocked by the material guiding member 317 as the material receiving rotating ring 320 continues to move forward.
具体地,导料件317角度可调地安装于第一输送带312的出料端,从而使用者根据接料旋转圆环320的承载面,调节导料件317的安装角度,调节导料件317延伸到接料旋转圆环320的延伸量,从而控制物料10移动至接料旋转圆环320的承载面的几何中心。Specifically, the material guide 317 is installed on the discharge end of the first conveyor belt 312 in an adjustable angle, so that the user can adjust the installation angle of the material guide 317 according to the bearing surface of the material receiving and rotating ring 320 and adjust the material guide 317 extends to the extension amount of the splicing and rotating ring 320 , so as to control the movement of the material 10 to the geometric center of the bearing surface of the splicing and rotating ring 320 .
在一些具体实施例中,结合图5至图7,来料输送组件310还包括定位件318,定位件318安装于第一输送带312的出料端,定位件318设有定位面3181,定位面3181与位于上料位302的接料旋转圆环320的外轮廓相匹配。如此,接料旋转圆环320先安装到基座100上,来料输送组件310通过定位件318的定位面3181与接料旋转圆环320的外轮廓相贴近但有间隙,确定来料输送组件310在基座100上的安装位置,实现精准定位。In some specific embodiments, referring to FIG. 5 to FIG. 7 , the incoming material conveying assembly 310 further includes a positioning member 318 , the positioning member 318 is installed on the discharge end of the first conveyor belt 312 , and the positioning member 318 is provided with a positioning surface 3181 for positioning The surface 3181 matches the outer contour of the material receiving rotary ring 320 at the feeding position 302 . In this way, the material receiving rotating ring 320 is first installed on the base 100, and the incoming material conveying assembly 310 is close to the outer contour of the material receiving rotating ring 320 through the positioning surface 3181 of the positioning member 318, but there is a gap, and the incoming material conveying assembly is determined. The installation position of 310 on the base 100 can achieve precise positioning.
在一些具体实施例中,结合图8,接料旋转圆环320和工作转盘200同心设置,从而接料旋转圆环320和工作转盘200处处相交接,上料位302可以灵活设置。In some specific embodiments, referring to FIG. 8 , the material receiving rotating ring 320 and the working turntable 200 are arranged concentrically, so that the material receiving rotating ring 320 and the working turntable 200 meet everywhere, and the material feeding position 302 can be set flexibly.
当物料10从来料输送组件310转移到接料旋转圆环320后,即使物料10和加工位201不同步,在物料10到达上料位302前,控制器有足够的时间调整旋转圆环的转速,使得物料10和加工位201同步并保持旋转至上料位302,物料10便能精准上料。After the material 10 is transferred from the material conveying assembly 310 to the material receiving rotating ring 320, even if the material 10 and the processing position 201 are not synchronized, the controller has enough time to adjust the rotation speed of the rotating ring before the material 10 reaches the material loading position 302 , so that the material 10 and the processing position 201 are synchronized and kept rotating to the feeding position 302, so that the material 10 can be accurately fed.
在一些具体实施例中,推料机构500安装在接料旋转圆环320或工作转盘200上。推料机构500随着接料旋转圆环320或者工作转盘200同步旋转,上料位302可以不再是一个某个位置点,而是一段距离,推料机构500的推送时机更加灵活,控制器调整接料旋转圆环320上的物料10与工作转盘200上的加工位201同步的时间更加充足,控制精度要求低,易于实现。当接料旋转圆环320上的物料10与工作转盘200上的加工位201同步后,推料机构500再推送物料10至加工位201。In some specific embodiments, the pushing mechanism 500 is mounted on the material receiving rotating ring 320 or the working turntable 200 . The material feeding mechanism 500 rotates synchronously with the material receiving rotating ring 320 or the working turntable 200, and the material feeding position 302 can no longer be a certain position point, but a certain distance. The pushing timing of the material feeding mechanism 500 is more flexible, and the controller The time for adjusting the synchronization of the material 10 on the material receiving rotating ring 320 and the processing position 201 on the working turntable 200 is more sufficient, the control precision requirement is low, and it is easy to realize. After the material 10 on the material receiving and rotating ring 320 is synchronized with the processing position 201 on the working turntable 200 , the material pushing mechanism 500 pushes the material 10 to the processing position 201 again.
具体地,结合图8和图9,同步上料装配机还包括安装在加工位201的加工机构700,加工机构700包括压料件710、抵持件720和支架730,支架730具有定位槽,定位槽用于对位于加工位201的物料10进行定位,抵持件720可上下移动地安装于支架730,抵持件720用于抵持位于定位槽内的物料10,压料件710可上下移动地安装于支架730,压料件710用于对抵持件720施加压合力。Specifically, with reference to FIGS. 8 and 9 , the synchronous feeding assembly machine further includes a processing mechanism 700 installed at the processing position 201. The processing mechanism 700 includes a pressing member 710, a resisting member 720 and a bracket 730, and the bracket 730 has a positioning groove, The positioning groove is used for positioning the material 10 located in the processing position 201 , the resisting member 720 is installed on the bracket 730 to move up and down, the resisting member 720 is used for resisting the material 10 located in the positioning groove, and the pressing member 710 can be moved up and down It is movably installed on the bracket 730 , and the pressing member 710 is used to apply a pressing force to the abutting member 720 .
其中,推料机构500将物料10从上料位302推到加工位201时,物料10刚好进入定位槽。接着,抵持件720将需要和物料10装配的配料(图未示)下移至与位于定位槽内的物料10相抵持,对压合起到定位作用。压料件710下移压合在抵持件720,从而压合力将物料10和配料进行压合组装加工。Wherein, when the pushing mechanism 500 pushes the material 10 from the upper material position 302 to the processing position 201 , the material 10 just enters the positioning groove. Next, the abutting member 720 moves the ingredients (not shown) that need to be assembled with the material 10 down to abut against the material 10 located in the positioning groove, so as to have a positioning effect on the pressing. The pressing member 710 moves down and presses against the abutting member 720, so that the pressing force presses and assembles the material 10 and the ingredients.
可选地,抵持件720为压针,压料件710为压板。Optionally, the abutting member 720 is a pressing needle, and the pressing member 710 is a pressing plate.
在实施例二中,上料机构300包括了来料输送组件310和接料旋转圆环320。可以理解,在其他实施例中,上料机构300可以具有其他结构形式。比如,如图1所示,上料机构300可以为来料输送组件310。或者,上料机构300也可以为接料旋转圆环320形式。In the second embodiment, the feeding mechanism 300 includes an incoming material conveying assembly 310 and a material receiving rotating ring 320 . It can be understood that, in other embodiments, the feeding mechanism 300 may have other structural forms. For example, as shown in FIG. 1 , the feeding mechanism 300 may be an incoming material conveying assembly 310 . Alternatively, the feeding mechanism 300 may also be in the form of a feeding rotating ring 320 .
以上仅为本申请的可选实施例而已,并不用于限制本申请。对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的权利要求范围之内。The above are only optional embodiments of the present application, and are not intended to limit the present application. Various modifications and variations of this application are possible for those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included within the scope of the claims of this application.

Claims (20)

  1. 一种同步上料装配机,其特征在于:包括:A synchronous feeding assembly machine is characterized in that: comprising:
    基座;pedestal;
    工作转盘,所述工作转盘可旋转地安装在所述基座上,所述工作转盘具有加工位;a work turntable, the work turntable is rotatably mounted on the base, and the work turntable has a processing position;
    上料机构,所述上料机构安装于所述基座,所述上料机构用于输送待加工的物料,所述上料机构具有感应位和位于所述感应位的下游的上料位;a feeding mechanism, the feeding mechanism is installed on the base, the feeding mechanism is used for conveying the material to be processed, and the feeding mechanism has a sensing position and a feeding position located downstream of the sensing position;
    感应器,所述感应器用于获取所述物料经过所述感应位时的时间信号;a sensor, the sensor is used to obtain a time signal when the material passes through the sensing position;
    推料机构,所述推料机构用于将位于所述上料位的物料推送至所述加工位;以及a material pushing mechanism, the material pushing mechanism is used for pushing the material located at the upper material level to the processing position; and
    控制器,所述控制器分别与所述工作转盘、所述上料机构和所述感应器电连接,所述控制器用于根据所述感应器发送的所述时间信号,控制所述上料机构的输送速度与所述工作转盘的转速相匹配,以使所述加工位和所述上料位相对接时所述物料同步到达所述上料位。a controller, the controller is respectively electrically connected with the working turntable, the feeding mechanism and the sensor, and the controller is used for controlling the feeding mechanism according to the time signal sent by the sensor The conveying speed of the machine is matched with the rotation speed of the working turntable, so that when the processing position and the material feeding position are butted against each other, the material reaches the feeding position synchronously.
  2. 根据权利要求1所述的同步上料装配机,其特征在于:所述同步上料装配机还包括检测机构,所述检测机构与所述推料机构电连接,所述检测机构用于检测所述上料位是否有所述物料。The synchronous feeding and assembling machine according to claim 1, wherein the synchronous feeding and assembling machine further comprises a detection mechanism, the detection mechanism is electrically connected with the pushing mechanism, and the detection mechanism is used to detect the Whether the above material level has the material.
  3. 根据权利要求2所述的同步上料装配机,其特征在于:所述检测机构包括视觉传感器、红外传感器或超声波传感器。The synchronous feeding assembly machine according to claim 2, wherein the detection mechanism comprises a visual sensor, an infrared sensor or an ultrasonic sensor.
  4. 根据权利要求1所述的同步上料装配机,其特征在于:所述上料机构包括:The synchronous feeding assembly machine according to claim 1, wherein the feeding mechanism comprises:
    接料旋转圆环,可旋转地安装于所述基座,所述接料旋转圆环套在所述工作转盘的外周,所述接料旋转圆环具有所述上料位;以及a material receiving and rotating ring, which is rotatably mounted on the base, the material receiving and rotating ring is sleeved on the outer circumference of the working turntable, and the material receiving and rotating ring has the material feeding position; and
    来料输送组件,安装于所述基座,所述来料输送组件的出料口与所述接料旋转圆环相对接,所述来料输送组件和所述接料旋转圆环中的二者之一具有所述感应位。The incoming material conveying assembly is installed on the base, the discharge port of the incoming material conveying assembly is connected to the material receiving rotating ring, the incoming material conveying assembly and two of the material receiving rotating ring are connected. One of them has the sensing bit.
  5. 根据权利要求4所述的同步上料装配机,其特征在于:所述来料输送组件包括:The synchronous feeding assembly machine according to claim 4, wherein the incoming material conveying component comprises:
    机架,固定安装于所述基座;a rack, fixedly mounted on the base;
    第一输送带,转动安装于所述机架,所述第一输送带的出料端与所述接料旋转圆环相对接;The first conveyor belt is rotatably installed on the frame, and the discharge end of the first conveyor belt is connected to the material receiving rotating ring;
    第二输送带,转动安装于所述机架,所述第二输送带位于所述第一输送带的上游,所述第二输送带的输送速度与所述第一输送带的输送速度不等,所述第二输送带与所述第一输送带至少部分并排设置,所述第二输送带具有所述感应位;以及A second conveyor belt is rotatably mounted on the frame, the second conveyor belt is located upstream of the first conveyor belt, and the conveying speed of the second conveyor belt is not equal to the conveying speed of the first conveyor belt , the second conveyor belt is arranged at least partially side by side with the first conveyor belt, the second conveyor belt has the sensing position; and
    推板,活动安装于所述机架,所述推板用于将所述第二输送带的物料推到所述第一输送带上,所述推板沿所述第二输送带的输送方向延伸,所述推板与所述控制器电连接,所述控制器根据所述时间信号控制所述推板推送所述物料的时机。A push plate, movably installed on the frame, the push plate is used to push the material of the second conveyor belt onto the first conveyor belt, and the push plate is along the conveying direction of the second conveyor belt In an extension, the push plate is electrically connected to the controller, and the controller controls the timing of the push plate to push the material according to the time signal.
  6. 根据权利要求5所述的同步上料装配机,其特征在于:所述第一输送带与所述接料旋转圆环相切,所述接料旋转圆环在相切位置处的线速度与所述第一输送带的输送速度相同。The synchronous feeding assembly machine according to claim 5, characterized in that: the first conveyor belt is tangent to the material receiving rotating ring, and the linear speed of the material receiving rotating ring at the tangent position is the same as The conveying speeds of the first conveyor belts are the same.
  7. 根据权利要求5所述的同步上料装配机,其特征在于:所述来料输送组件还包括:The synchronous feeding assembly machine according to claim 5, wherein the incoming material conveying assembly further comprises:
    第三输送带,转动安装于所述机架,所述第三输送带位于所述第二输送带的上游;以及a third conveyor belt rotatably mounted to the frame, the third conveyor belt being located upstream of the second conveyor belt; and
    转向件,所述转向件的一端安装于所述第三输送带,所述转向件的另一端延伸至所述第二输送带的进料端,所述转向件用于引导位于所述第三输送带上的物料转向至所述第二输送带。a turning member, one end of the turning member is installed on the third conveyor belt, the other end of the turning member extends to the feeding end of the second conveyor belt, and the turning member is used to guide the third conveyor belt The material on the conveyor belt is diverted to the second conveyor belt.
  8. 根据权利要求7所述的同步上料装配机,其特征在于:所述第一输送带、所述第二输送带和所述第三输送带的输送速度依次减小或依次增大。The synchronous feeding and assembling machine according to claim 7, wherein the conveying speed of the first conveyor belt, the second conveyor belt and the third conveyor belt decreases or increases sequentially.
  9. 根据权利要求5所述的同步上料装配机,其特征在于:所述来料输送组件还包括导料件,所述导料件的一端安装于所述第一输送带的出料端,所述导料件的另一端延伸至所述上料位。The synchronous feeding assembly machine according to claim 5, wherein the incoming material conveying assembly further comprises a material guide, one end of the material guide is mounted on the discharge end of the first conveyor belt, so the The other end of the material guide extends to the upper material level.
  10. 根据权利要求9所述的同步上料装配机,其特征在于:所述第一输送带的输送方向和所述接料旋转圆环相切,所述导料件具有导向弧面,所述导向弧面用于引导物料转向至所述接料旋转圆环。The synchronous feeding and assembling machine according to claim 9, characterized in that: the conveying direction of the first conveyor belt is tangent to the material receiving rotating ring, the material guiding member has a guiding arc surface, and the guiding The arc surface is used to guide the material to turn to the material receiving rotating ring.
  11. 根据权利要求10所述的同步上料装配机,其特征在于:所述导料件远离所述第一输送带的端部具有避让弧面,所述避让弧面位于所述导向弧面的下游,所述避让弧面朝远离所述接料旋转圆环的方向弯曲。The synchronous feeding and assembling machine according to claim 10, wherein the end of the material guide member away from the first conveyor belt has an escape arc surface, and the escape arc surface is located downstream of the guide arc surface , the avoidance arc surface is bent in a direction away from the material receiving and rotating ring.
  12. 根据权利要求5所述的同步上料装配机,其特征在于:所述来料输送组件还包括定位件,所述定位件安装于所述第一输送带的出料端,所述定位件设有定位面,所述定位面与位于所述上料位的所述接料旋转圆环的外轮廓相匹配。The synchronous feeding assembly machine according to claim 5, wherein the incoming material conveying assembly further comprises a positioning member, the positioning member is installed on the discharge end of the first conveyor belt, and the positioning member is provided There is a positioning surface, and the positioning surface is matched with the outer contour of the material receiving rotating ring located at the upper material level.
  13. 根据权利要求4所述的同步上料装配机,其特征在于:所述接料旋转圆环和所述工作转盘同心设置。The synchronous feeding and assembling machine according to claim 4, wherein the material receiving rotating ring and the working turntable are arranged concentrically.
  14. 根据权利要求13所述的同步上料装配机,其特征在于:所述推料机构安装在所述接料旋转圆环或所述工作转盘上。The synchronous feeding and assembling machine according to claim 13, wherein the pushing mechanism is installed on the material receiving rotating ring or the working turntable.
  15. 根据权利要求1所述的同步上料装配机,其特征在于:所述感应器安装在所述基座或所述上料机构上。The synchronous feeding assembly machine according to claim 1, wherein the sensor is installed on the base or the feeding mechanism.
  16. 根据权利要求1所述的同步上料装配机,其特征在于:所述感应器为红外传感器、超声波传感器、称重传感器或视觉传感器。The synchronous feeding and assembling machine according to claim 1, wherein the sensor is an infrared sensor, an ultrasonic sensor, a weighing sensor or a visual sensor.
  17. 根据权利要求1所述的同步上料装配机,其特征在于:所述推料机构安装在所述基座上。The synchronous feeding and assembling machine according to claim 1, wherein the pushing mechanism is installed on the base.
  18. 根据权利要求1所述的同步上料装配机,其特征在于:所述控制器安装在所述基座上。The synchronous feeding and assembling machine according to claim 1, wherein the controller is installed on the base.
  19. 根据权利要求1所述的同步上料装配机,其特征在于:所述控制器与所述推料机构电连接。The synchronous feeding assembly machine according to claim 1, wherein the controller is electrically connected with the pushing mechanism.
  20. 根据权利要求1所述的同步上料装配机,其特征在于:所述同步上料装配机还包括安装在所述加工位的加工机构,所述加工机构包括压料件、抵持件和支架,所述支架具有定位槽,所述定位槽用于对位于所述加工位的物料进行定位,所述抵持件可上下移动地安装于所述支架,所述抵持件用于抵持位于所述定位槽内的物料,所述压料件可上下移动地安装于所述支架,所述压料件用于对所述抵持件施加压合力。The synchronous feeding and assembling machine according to claim 1, characterized in that: the synchronous feeding and assembling machine further comprises a processing mechanism installed at the processing position, and the processing mechanism comprises a pressing member, a resisting member and a bracket , the bracket has a positioning slot, the positioning slot is used for positioning the material at the processing position, the abutting piece can be installed on the bracket so as to move up and down, and the abutting piece is used to abut against the material located at the processing position. For the material in the positioning groove, the pressing member is installed on the bracket so as to be movable up and down, and the pressing member is used to apply a pressing force to the abutting member.
PCT/CN2020/133587 2020-12-03 2020-12-03 Synchronous feeding assembly machine WO2022116083A1 (en)

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