WO2022113234A1 - Shoe member manufacturing method and shoe member - Google Patents

Shoe member manufacturing method and shoe member Download PDF

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Publication number
WO2022113234A1
WO2022113234A1 PCT/JP2020/044008 JP2020044008W WO2022113234A1 WO 2022113234 A1 WO2022113234 A1 WO 2022113234A1 JP 2020044008 W JP2020044008 W JP 2020044008W WO 2022113234 A1 WO2022113234 A1 WO 2022113234A1
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Prior art keywords
metal oxide
shoe
rubber
adhesive
manufacturing
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PCT/JP2020/044008
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French (fr)
Japanese (ja)
Inventor
貴士 山出
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株式会社アシックス
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Priority to PCT/JP2020/044008 priority Critical patent/WO2022113234A1/en
Publication of WO2022113234A1 publication Critical patent/WO2022113234A1/en

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    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/02Soles; Sole-and-heel integral units characterised by the material
    • A43B13/12Soles with several layers of different materials
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D25/00Devices for gluing shoe parts
    • A43D25/20Arrangements for activating or for accelerating setting of adhesives, e.g. by using heat

Definitions

  • the present invention relates to a method for manufacturing a shoe member using microwave irradiation, and a shoe member that can be manufactured by the manufacturing method.
  • the process of manufacturing a shoe member often involves adhering a crosslinked rubber member to another member.
  • an adhering method using a solvent-based treatment agent is generally used.
  • efforts have been made to reduce the burden on the environment at the manufacturing site of shoe members, and as a part of this, there is a demand for an adhesive technique that does not use a solvent-based treatment agent.
  • a method of adhering the crosslinked rubber member without using a solvent-based treatment agent for example, a method of adhering the crosslinked rubber member to another member by using an aqueous treatment agent can be considered.
  • a method of adhering the crosslinked rubber member to another member by using an aqueous treatment agent can be considered.
  • Patent Document 1 describes a step of applying an aqueous adhesive to the surface of a first base material and treating it with an electromagnetic wave (microwave) having a frequency band of 2.45 ⁇ 0.02 GHz, and a step of treating the surface of the second base material with an electromagnetic wave (microwave).
  • the process of applying and drying the water-based adhesive, and the surface coated with the water-based adhesive of the first base material treated with electromagnetic waves and the surface coated with the water-based adhesive of the dried second base material are pasted.
  • a method for manufacturing a laminated structure including a step of combining is disclosed.
  • the crosslinked rubber member is heat-treated by microwaves as in the method of Patent Document 1, if the heat treatment is excessively performed, the crosslinked rubber member of the base material is adversely affected by excessive heat, and the manufactured product is manufactured. The quality may deteriorate. Therefore, when the adhesive surface of the crosslinked rubber member is heated by the microwave, the base material can be efficiently heated so as not to receive excessive heat more than necessary, thereby further strengthening the crosslinked rubber member and another member. There is a need for a method that can be adhered to.
  • the present invention is a method for manufacturing a shoe member capable of firmly adhering a crosslinked rubber member and another member while suppressing an adverse effect due to heat on the crosslinked rubber member, and the members are firmly adhered to each other. It is an object of the present invention to provide a member for shoes made.
  • the present invention Steps where uncrosslinked rubber members are prepared, A step in which a metal oxide having a relative permittivity of 30 or more is arranged on one surface of the uncrosslinked rubber member. A step of producing a first member having the metal oxide fixed on one surface by cross-linking the uncrosslinked rubber member to which the metal oxide is arranged under pressure. The step of irradiating the first member with microwaves and A step in which a second member different from the first member is arranged on the one surface of the first member and the first member and the second member are adhered to each other. Provided is a method for manufacturing a member for shoes.
  • FIG. 1 is a diagram showing the temperature of the adhesive surface of the crosslinked rubber member with respect to the 1520 W microwave irradiation time in Examples and Comparative Examples.
  • FIG. 2 is a diagram showing the temperature of the adhesive surface of the crosslinked rubber member with respect to the 1520 W microwave irradiation time in Examples and Comparative Examples.
  • FIG. 3 is a diagram showing the temperature of the adhesive surface of the crosslinked rubber member with respect to the 570 W microwave irradiation time in Examples and Comparative Examples.
  • FIG. 4 is a diagram showing the temperature of the adhesive surface of the crosslinked rubber member with respect to the 570 W microwave irradiation time in Examples and Comparative Examples.
  • FIG. 1 is a diagram showing the temperature of the adhesive surface of the crosslinked rubber member with respect to the 1520 W microwave irradiation time in Examples and Comparative Examples.
  • FIG. 3 is a diagram showing the temperature of the adhesive surface of the crosslinked rubber member with respect to the 570 W microwave irradiation time in Examples and Comparative
  • FIG. 5 is a diagram showing the peel strength of the adhesive interface between the crosslinked rubber member and the TPU member with respect to the 1520 W microwave irradiation time in Examples and Comparative Examples.
  • FIG. 6 is a diagram showing the peel strength of the adhesive interface between the crosslinked rubber member and the TPU member with respect to the 1520 W microwave irradiation time in Examples and Comparative Examples.
  • FIG. 7 is a diagram showing the peel strength of the adhesive interface between the crosslinked rubber member and the TPU member with respect to the 570 W microwave irradiation time in Examples and Comparative Examples.
  • FIG. 8 is a diagram showing the peel strength of the adhesive interface between the crosslinked rubber member and the TPU member with respect to the 570 W microwave irradiation time in Examples and Comparative Examples.
  • the method for manufacturing a shoe member of the present embodiment includes at least the following steps. (1) Steps where uncrosslinked rubber members are prepared, (2) A step in which a metal oxide having a relative permittivity of 30 or more is arranged on one surface of an uncrosslinked rubber member. (3) A step in which an uncrosslinked rubber member on which a metal oxide is arranged is crosslinked under pressure to produce a first member in which the metal oxide is fixed on one surface. (4) Steps in which microwaves are applied to the first member, and (5) A step in which a second member different from the first member is arranged on the one surface of the first member, and the first member and the second member are adhered to each other.
  • the shoe member manufactured by the manufacturing method of the present embodiment is manufactured by adhering the first member and the second member described above, and may be any shoe member used for shoes. ..
  • Such shoe members include one or more combinations of other sole sole members such as midsole, outsole, sockliner, shoe reinforcement members such as heel counters and shanks, uppers, decorative materials and the like.
  • the shoe member manufactured in the present manufacturing method may be a sole member to which a first member which is an outsole and a second member which is a midsole are bonded.
  • the shoe member manufactured in the manufacturing method of the present embodiment may be the shoe itself in which a plurality of shoe members are combined.
  • the first member is made of crosslinked rubber crosslinked from a rubber raw material in the present manufacturing method.
  • crosslinked rubber include natural rubber (NR), isoprene rubber (IR), butadiene rubber (BR), styrene butadiene rubber (SBR), chloroprene rubber (CR), acrylonitrile butadiene rubber (NBR), and butyl rubber ( Examples thereof include crosslinked rubber such as IIR) and silicone rubber (Si).
  • NR natural rubber
  • IR isoprene rubber
  • BR butadiene rubber
  • SBR styrene butadiene rubber
  • CR chloroprene rubber
  • NBR acrylonitrile butadiene rubber
  • Si butyl rubber
  • the first member is a member provided on a ground surface such as an outsole, BR, SBR, NR, and IR having excellent tensile strength, tear strength, and wear resistance are preferably selected as the first member. Will be done.
  • the second member can be any member having a surface to be adhered to the first member made of crosslinked rubber. That is, the second member may be made of one or more members made of any material such as resin, cloth, metal, fiber, etc. as long as it has such a surface to be adhered.
  • the second member is a resin
  • the second member is a polyolefin resin such as polyethylene (PE) resin or polypropylene (PP) resin, a thermoplastic polyurethane (TPU) resin, a polystyrene (PS) resin, or ethylene-.
  • Thermoplastic resin including propylene rubber (EPDM), polyether blockamide (PEBA) resin, polyester (PEs) resin, ethylene vinyl acetate (EVA) resin, polyamide (PA) resin, etc., thermosetting polyurethane elastomer, acrylic It may contain a thermoplastic resin containing a based elastomer, a crosslinked rubber, a silicone based elastomer, a fluoropolymer and the like. Further, when the second member is a member provided other than the ground contact surface such as a midsole, a resin foam having excellent cushioning properties and light weight is preferably selected as the second member.
  • the metal oxide used in the production method of the present embodiment is a material that can be heated with high efficiency by microwave heating during the production method, and is characterized by having a relative permittivity of 30 or more.
  • metal oxides include titanium oxide (TiO 2 ) known to have a relative permittivity of approximately 83 to 183.
  • the metal oxide may consist of a single type or may be a combination of a plurality of types of metal oxides. When a combination of a plurality of types of metal oxides is used, the proportion of titanium oxide contained in the entire metal oxide used is preferably at least 30%, more preferably 50% or more. preferable
  • the relative permittivity of metal oxides has a very small frequency dependence. Therefore, if the metal oxide used in the present embodiment has a relative permittivity of 30 or more at an arbitrary frequency, it is ensured that the metal oxide is heated with high efficiency by the microwave heating performed in the manufacturing method. .. If necessary, a microwave frequency of 300 MHz to 300 GHz, for example, 2.45 GHz, is referred to as a frequency for designating the relative permittivity of the metal oxide.
  • the form of the metal oxide is not particularly limited, and may be any form such as powder or mesh.
  • the metal oxide is used in powder form.
  • the average particle size of the primary particles of the powdered metal oxide is preferably in the range of 0.05 to 0.5 ⁇ m.
  • the average particle size of the primary particles of the metal oxide can be determined based on the measurement method using a transmission electron microscope of JIS Z 8901: 2006.
  • an uncrosslinked (pre-crosslinked) rubber member is prepared by using any conventionally known method.
  • the uncrosslinked rubber member can be made of any rubber raw material that becomes the first member made of the crosslinked rubber described above by being crosslinked in a later step.
  • the rubber raw material is an uncrosslinked resin which is the same type as the resin contained in the crosslinked rubber of the first member and the uncrosslinked resin. It may contain about 1 to 3 parts by weight of sulfur with respect to 100 parts by weight.
  • the form of the rubber member is not particularly limited, but it is preferable that the rubber member is prepared in a form corresponding to the first member after crosslinking.
  • a metal oxide having a relative permittivity of 30 or more is arranged on one surface of the uncrosslinked rubber member
  • a predetermined surface of the uncrosslinked rubber member prepared in step (1) a predetermined surface of the uncrosslinked rubber member prepared in step (1).
  • the above-mentioned metal oxide having a relative permittivity of 30 or more is arranged.
  • One surface of the rubber member in this step is a surface (in other words, the rubber) that becomes one surface of the first member that comes into contact with the second member after the rubber member is crosslinked to become the first member in a later step. At least a part of the surface of the member), and the region of one surface of the rubber member on which the metal oxide is arranged in this step becomes the adhesive surface of the first member to be adhered to the adhered surface of the second member.
  • the amount of the metal oxide arranged on the adhesive surface of the rubber member is not necessarily limited to the following, but the surface treatment amount for the adhesive surface is preferably in the range of 0.3 to 1.0 mg / cm 2 , and 0. The range of 4 to 0.8 mg / cm 2 is more preferable.
  • the surface treatment amount of the metal oxide is 0.3 mg / cm 2 or more, the adhesive surface of the first member after cross-linking can be heated more efficiently by microwave heating, whereby the said.
  • the bonded surface can be heated to a sufficiently high temperature in a short time.
  • the surface treatment amount of the metal oxide is 1.0 mg / cm 2 or less, the crosslinked rubber constituting the first member and the bonded surface of the second member are adhered to the bonded surface of the first member after cross-linking. It is possible to secure a sufficient area for direct adhesion (or via a treatment agent described later) without sandwiching the metal oxide with the exposed material, whereby the first member and the first member can be bonded to each other. It is possible to relatively increase the adhesive strength (peeling strength) of the adhesion with the two members.
  • the metal oxide is preferably arranged on the entire surface of the rubber member.
  • the entire surface of the first member that comes into contact with the second member after the rubber member is crosslinked to become the first member in a later step can function as an adhesive surface.
  • the metal oxide can be distributed substantially uniformly (eg, with a surface treatment amount in the range of 0.3 to 1.0 mg / cm 2 ) over the entire surface of the rubber member, for example. By doing so, the first member and the second member can be evenly adhered to each other, so that the adhesive strength (peeling strength) can be further increased.
  • a suitable amount and relative permittivity of the metal oxide is arranged only in the peripheral region of the one surface of the rubber member (that is, the surface that comes into contact with the second member after being crosslinked to become the first member).
  • a metal oxide in the range of 0.3 to 1.0 mg / cm 2 as a surface treatment amount is arranged in the peripheral region of the one surface of the rubber member, and a smaller amount of metal is arranged in the inner region thereof.
  • Oxides may be arranged.
  • the metal oxide arranged in the peripheral region of the one surface of the rubber member is a metal oxide having a relatively high relative permittivity such as titanium oxide, and the metal oxide arranged in the region inside the metal oxide is used.
  • It may be a metal oxide having a lower relative permittivity. Further, a metal oxide having a relative permittivity of less than 30 may be arranged in a region inside the peripheral region of the one surface of the rubber member, or a metal oxide may not be arranged at all. In these cases, the amount of metal oxide used can be reduced while effectively suppressing the adhesion between the first member and the second member from the peripheral edge portion. Such a method is useful when the shoe member to be manufactured is expected to be used in a relatively mild environment.
  • the peripheral region of the one surface of the rubber member means a region including the peripheral edge of the one surface and its vicinity, for example, a region having a width of 10 mm inward from the peripheral edge of the one surface.
  • step (3) A step in which an uncrosslinked rubber member on which a metal oxide is arranged is crosslinked under pressure to produce a first member in which the metal oxide is fixed on one surface (adhesive surface).
  • step (2) the uncrosslinked rubber member to which the metal oxide is arranged is crosslinked under pressure.
  • the rubber member is crosslinked to become the first member, and the first member made of crosslinked rubber in which the metal oxide is fixed on one surface (adhesive surface) of the first member corresponding to the one surface of the rubber member is formed. can get.
  • Crosslinking of the rubber member can be carried out by any method performed under pressure, and in many cases, it is performed by vulcanizing the uncrosslinked resin contained in the rubber member.
  • Vulcanization of the rubber member may be carried out, for example, by heating (heat pressing) the rubber member containing sulfur as described above under pressure. In that case, the rubber member can be vulcanized, for example, by maintaining it at 140 to 180 ° C. for 2 to 20 minutes under a predetermined pressure described below.
  • the cross-linking of the rubber member may be carried out by a method other than vulcanization, and may be cross-linked using, for example, an organic peroxide, bismaleimide or a quinoid.
  • the pressure applied in the pressurization at the time of crosslinking is not particularly limited as long as the metal oxide can be fixed on one surface of the first member.
  • the pressurization at the time of crosslinking is performed with a high pressure to such an extent that the metal oxide is embedded on the one surface of the first member.
  • the metal oxide is more firmly fixed on the one surface, so that the adhesive strength (peeling) when the first member and the second member are adhered to each other. Strength) can be further increased.
  • the pressure applied in the pressurization at the time of crosslinking is preferably 5 MPa or more.
  • step (3) the first member to which the metal oxide is fixed is irradiated with microwaves.
  • the metal oxide fixed on the one surface (adhesive surface) of the first member absorbs the microwaves, whereby the metal oxide generates heat.
  • the heat of the generated metal oxide is transferred to the entire surface of the first member to which the metal oxide is fixed, and the entire surface is heat-treated.
  • the frequency of the irradiated microwave is not particularly limited. As described above, since the relative permittivity of the metal oxide has a very small frequency dependence, the metal oxide having a relative permittivity of 30 or more used in the present embodiment is heated at an arbitrary frequency in the microwave frequency. It is possible. For example, 2.4 GHz is used as the frequency of the irradiated microwave. However, when the first member contains a member that is easily affected by a predetermined frequency within the microwave frequency in addition to the metal oxide, in order to avoid the influence of microwave irradiation on other than the metal oxide. In addition, it is preferable to use microwaves having a frequency far from such a predetermined frequency.
  • the irradiation intensity and irradiation time of the microwave are not particularly limited, and the intensity and time can be set so that the metal oxide can be sufficiently heated to sufficiently heat-treat the one surface (adhesive surface) of the first member.
  • the irradiation time of the microwave is preferably 240 seconds or less so that the heat treatment of the one surface (adhesive surface) of the first member can be performed efficiently and promptly, and the first member is irradiated with the microwave. It is preferable to adjust the irradiation intensity and irradiation time of the microwave so that the temperature of the one surface (adhesive surface) does not exceed 200 ° C.
  • the one surface of the first member after preparing the first member in which the metal oxide is fixed to the one surface (adhesive surface) in the step (3), and before the main step (4) of irradiating the microwave, the one surface of the first member.
  • An additional step (3.5) may be provided in which the (adhesive surface) is coated with any treatment agent.
  • the treatment agent applied to the one surface (adhesive surface) of the first member include a chloroprene emulsion, a polyurethane emulsion, a vinyl acetate emulsion, an acrylic emulsion, an epoxy emulsion, and a styrene rubber emulsion. Can be mentioned.
  • the adhesive applied in the additional step (3.5) will be heated together with the above-mentioned one surface (adhesive eye) of the first member by the irradiation of the microwave in the step (4). At this time, the treatment agent can be dried by heating.
  • an arbitrary treatment agent is applied to the one surface (adhesive surface) of the first member.
  • Another additional step (4.5) may be provided.
  • the treatment agent applied to the one surface (adhesive surface) of the first member include a water-based urethane adhesive, a solvent-based urethane adhesive, an epoxy-based adhesive, an acrylic-based adhesive, and a vinyl acetate-based adhesive. , Rubber-based adhesives can be mentioned.
  • the first member may be heated by any method such as oven heating.
  • the temperature at which the first member is heated may be such that the treatment agent can be dried by heating, and may be, for example, in the range of 50 to 100 ° C. Only one of these additional steps (3.5) and the additional step (4.5) may be performed, or both may be performed. If both are done, the treatments applied in these additional steps may be of different types or of the same type. Further, in step (5) described later, if the first member and the second member can be adhered to each other, none of these additional steps may be performed.
  • a predetermined time for example, 48 hours
  • the adhesion between the first member and the second member is, for example, the adhesion applied on the adhesive surface of the first member in one or both of the above-mentioned additional step (3.5) and additional step (4.5).
  • This can be done by adhering the adhesive surface of the first member and the adhered surface of the second member via a treatment agent such as an agent.
  • the adhesive surface is efficiently heated by the metal oxide fixed on the adhesive surface of the first member, so that the treatment agent is firmly fixed to the adhesive surface of the first member. Can be. Therefore, by adhering the first member and the second member via the treatment agent, the adhesive strength of these members can be effectively increased.
  • the adhesion between the first member and the second member is not limited to that performed via a treatment agent.
  • the first member is a member made of a diene rubber
  • the double bond remaining in the first member is converted into a hydroxyl group when it is microwave-heated in the air, and the hydroxyl group is converted into a hydroxyl group.
  • Adhesiveness based on the action of the above may be imparted to the adhesive surface of the first member.
  • the adhesion between the first member and the second member may be performed by directly adhering the adhesive surface of the first member and the adhered surface of the second member. In that case, since the adhered surface of the second member can be firmly fixed to the adhesive surface of the first member that has been efficiently heated, the adhesive strength of these members is effectively enhanced.
  • the first member and the second member may be bonded under pressure. Thereby, the first member and the second member can be effectively adhered to each other at the time of bonding.
  • the manufacturing method of the present embodiment it is possible to manufacture a shoe member in which the first member and the second member are firmly adhered to each other.
  • the manufacturing method of the present embodiment manufactures a sole member to which these members are firmly adhered.
  • the shoe member of the present embodiment is manufactured by the above-mentioned manufacturing method of the shoe member. Specifically, in the shoe member of the present embodiment, the first member made of crosslinked rubber and the second member different from the first member are adhered to each other, and the first member and the second member are adhered to each other. A metal oxide having a relative permittivity of 30 or more is contained in the adhesive interface.
  • the first member, the second member, and the metal oxide are the same as those described for the above-described embodiment of the method for manufacturing a shoe member.
  • the shoe member of the present embodiment preferably has a range of 0.3 to 1.0 mg / cm 2 with respect to the adhesive interface to which the first member and the second member are adhered, more preferably 0.4.
  • An amount of metal oxide in the range of ⁇ 0.8 mg / cm 2 is contained in the adhesive interface.
  • the metal oxide may be contained in the entire contact surface where the first member and the second member are in contact (that is, the entire contact surface between the first member and the second member is an adhesive interface). It is preferable that the metal is generally evenly distributed over the entire bonding interface. However, when it is assumed that the shoe member is used in a relatively non-harsh environment, the metal oxide is not always uniformly distributed over the entire contact surface between the first member and the second member. You may. In that case, in order to prevent the adhesion between the first member and the second member from peeling off from the peripheral edge portion, a suitable amount and relative permittivity are applied to the peripheral edge region of the contact surface between the first member and the second member. Metal oxide may be arranged.
  • the shoe member of the present embodiment can be any shoe member used for shoes.
  • the shoe member manufactured in the present manufacturing method may be a sole member to which a first member which is an outsole and a second member which is a midsole are bonded.
  • the shoe member of the present embodiment may be a shoe itself in which a plurality of shoe members are combined.
  • the method for manufacturing a shoe member according to the embodiment described in the present specification has a step in which an uncrosslinked rubber member is prepared and a specific dielectric constant on one surface of the uncrosslinked rubber member.
  • the metal oxide is fixed on one surface by the step in which 30 or more metal oxides are arranged and the uncrosslinked rubber member on which the metal oxide is arranged is crosslinked under pressure.
  • a step in which one member is manufactured, a step in which the first member is irradiated with a microwave, and a second member different from the first member are arranged on the one surface of the first member. It includes a step in which the first member and the second member are adhered to each other.
  • the adhesive interface to which the first member made of crosslinked rubber and the second member different from the first member are adhered can be heated remarkably more efficiently by microwaves than in the prior art. .. Therefore, in the method for manufacturing a shoe member of the present embodiment, the adhesive strength between the first member made of crosslinked rubber and the second member different from the first member is increased while suppressing the adverse effect of excessive heat. It can be greatly enhanced compared to the conventional technique.
  • a first member made of crosslinked rubber and a second member different from the first member are adhered to the first member and the first member.
  • the adhesive surface with the second member contains a metal oxide having a relative permittivity of 30 or more. Therefore, in the shoe member of the above embodiment, the adhesive strength between the first member made of crosslinked rubber and the second member different from the first member is greatly increased as compared with the prior art.
  • a treatment agent is applied onto the surface of the first member after the step of being irradiated with the microwave and before the step of arranging the second member. It further comprises a step of being applied and then the first member being heated.
  • the treating agent can be firmly fixed to the first member, the adhesive strength in the adhesion between the first member and the second member using the treating agent is more effectively enhanced.
  • the metal oxide is titanium oxide (TiO 2 ). Since titanium oxide has a very high relative permittivity of 83 to 183, the adhesive interface can be heated extremely efficiently in such an embodiment. Therefore, the adhesive strength between the first member and the second member can be increased more effectively.
  • the metal oxide is 0.3 to 1.0 mg / cm 2 on one surface of the uncrosslinked rubber member in the step of arranging the metal oxide. Distributed in quantity. Further, in one aspect of the shoe member, the metal oxide is contained in the adhesive interface in an amount of 0.3 to 1.0 mg / cm 2 . In such an embodiment, the adhesive interface can be heated extremely efficiently, and a sufficient adhesive area between the first member and the second member without sandwiching the metal oxide can be sufficiently secured. Therefore, the adhesive strength between the first member and the second member is more effectively enhanced.
  • the metal oxide is in the form of powder.
  • the adhesive strength between the first member and the second member can be increased more effectively.
  • the first member is a shoe outsole member and the second member is a shoe midsole member.
  • the method for manufacturing the shoe member and the shoe member according to the present embodiment are not limited to the configuration of the above embodiment. Further, the method for manufacturing a shoe member and the shoe member according to the present invention are not limited by the above-mentioned effects. The method for manufacturing a shoe member and the shoe member according to the present invention can be variously modified without departing from the gist of the present invention.
  • Adhesion test between the crosslinked rubber member and the TPU member was performed by the following methods of Examples 1 to 4 and Comparative Examples 1 to 3.
  • Example 1 (A1) First, as a raw material member for the crosslinked rubber member (first member) to be bonded in this embodiment, an uncrosslinked rubber member (butadiene rubber is used as a main material) formed into a plate having a length of 50 mm, a width of 50 mm, and a thickness of 2 mm. The compound (containing 1.5 phr of rubber) was prepared. Next, by applying powdery TiO 2 (relative permittivity: approximately 83 to 183) to one surface of the uncrosslinked rubber member with a brush, the surface treatment amount on the surface is 0.2 mg / cm 2 . It was arranged almost uniformly on the surface so as to be.
  • powdery TiO 2 relative permittivity: approximately 83 to 183
  • the uncrosslinked rubber member was hot-pressed at 160 ° C. and 15 MPa for 5 minutes.
  • the uncrosslinked rubber member was crosslinked by the hot press, and a crosslinked rubber member (first member) in which TiO 2 was fixed on one surface (adhesive surface) was produced.
  • Bond G17 manufactured by Konishi Co., Ltd.
  • a chloroprene-based emulsion adhesive is substantially uniformly applied to the adhesive surface of the crosslinked rubber member.
  • the bonded surface was heated by irradiating the crosslinked rubber member with a microwave (frequency 2.45 GHz) of 1520 W for 40 seconds. At this time, the temperature of the adhesive surface after microwave irradiation was recorded.
  • 0.2 g of a water-based urethane adhesive as a treatment agent was subsequently uniformly applied to the adhesive surface of the crosslinked rubber member, and then in an oven at 60 ° C. 7 Heated for minutes.
  • a plate-shaped TPU member having a length of 50 mm, a width of 50 mm, and a thickness of 2 mm is placed on the adhesive surface of the crosslinked rubber member and pressed for 20 seconds under a pressure of 5 kgf / cm 2 for cross-linking.
  • the rubber member and the TPU member were bonded.
  • Example 1 (A2) to (A4) Examples 1 (A2) to (A4) were carried out in the same manner as in Example 1 (A1) except that the microwave irradiation times were set to 50 seconds, 60 seconds and 70 seconds, respectively.
  • Examples 1 (B1) to (B4) are the same as in Example 1 (A1) except that the intensity of the irradiated microwave is 570 W and the irradiation times are 120 seconds, 140 seconds, 180 seconds and 200 seconds, respectively. B4) was performed.
  • Reference Example 1 was performed in the same manner as in Example 1 (A1) except that the microwave was not irradiated.
  • Example 2 (A1) to (A4), Examples 2 (B1) to (B4), Reference Example 2) Examples 1 (A1) to (A4) except that the powdery TiO 2 arranged on one surface of the uncrosslinked rubber member was arranged so that the surface treatment amount on the surface was 0.4 mg / cm 2 .
  • Examples 1 (B1) to (B4), Examples 2 (A1) to (A4), Examples 2 (B1) to (B4), and Reference Example 2 were performed in the same manner as in Reference Example 1.
  • Examples 1 (B1) to (B4), Examples 3 (A1) to (A4), Examples 3 (B1) to (B4), and Reference Example 3 were performed in the same manner as in Reference Example 1.
  • Example 4 (A1) to (A4), Examples 4 (B1) to (B4), Reference Example 4) Examples 1 (A1) to (A4) except that the powdery TiO 2 arranged on one surface of the uncrosslinked rubber member was arranged so that the surface treatment amount on the surface was 2.0 mg / cm 2 .
  • Examples 1 (B1) to (B4), Examples 4 (A1) to (A4), Examples 4 (B1) to (B4), and Reference Example 4 were performed in the same manner as in Reference Example 1.
  • Table 1 summarizes the types and amounts of metal oxides used in Examples 1 to 4 and Comparative Examples 1 to 3.
  • Example 3 in which TiO 2 having a relative permittivity of 30 or more was arranged on the adhesive surface in an amount of 0.8 mg / cm 2 , and CaCO 3 and Al 2 O 3 having a relative permittivity of less than 30 on the adhesive surface.
  • Example 3 When comparing with Comparative Examples 2 and 3 containing the same amount of each, the temperature of the adhesive surface in Example 3 is higher than that of Comparative Examples 2 and 3 by 20 ° C. or more at any time point. Therefore, it can be seen that the microwave heating efficiency on the adhesive surface of the crosslinked rubber member is surely enhanced by arranging TiO 2 having a relative permittivity of 30 or more on the adhesive surface.
  • Example 3 in which TiO 2 having a relative permittivity of 30 or more was arranged on the adhesive surface in an amount of 0.8 mg / cm 2 , and CaCO 3 and Al 2 O 3 having a relative permittivity of less than 30 on the adhesive surface.
  • the peel strength in Example 3 is significantly higher than that of Comparative Examples 2 and 3. Therefore, it can be seen that the adhesive strength between the crosslinked rubber member and the TPU member is surely increased by arranging TiO 2 having a relative permittivity of 30 or more on the adhesive surface.
  • Example 4 in which the amount of TiO 2 arranged on the adhesive surface was relatively large at 2.0 mg / cm 2 , when the microwave irradiation time was lengthened.
  • the improvement of the peel strength is modest, and the peel strength is lower than that of Example 3 in which the amount of TiO 2 is 0.8 mg / cm 2 .
  • the amount of TiO 2 arranged on the adhesive surface is increased too much, the portion where the crosslinked rubber member and the TPU member are bonded with the metal oxide such as TiO 2 sandwiched between them increases. It is considered that the portion is caused by the lower adhesive strength than the portion bonded without sandwiching the metal oxide.

Abstract

Provided are: a shoe member manufacturing method comprising a step for preparing an uncrosslinked rubber member, a step for placing, on one surface of the uncrosslinked rubber member, a metal oxide having a relative permittivity of 30 or more, a step for producing a first member having the metal oxide bound to one surface thereof by crosslinking said uncrosslinked rubber member on which the metal oxide is placed, while having pressure applied on the rubber member, a step for irradiating the first member with microwaves, and a step for placing a second member, which is different from the first member, on said one surface of the first member, and adhering the second member to the first member; and a shoe member in which a first member made of a crosslinked rubber and a second member different from the first member are adhered and which includes a metal oxide having a relative permittivity of 30 or more at an adhesion interface between the first member and the second member.

Description

靴用部材の製造方法及び靴用部材Manufacturing method of shoe parts and shoe parts
 本発明は、マイクロ波照射を用いた靴用部材の製造方法、及び、該製造方法により製造され得る靴用部材に関する。 The present invention relates to a method for manufacturing a shoe member using microwave irradiation, and a shoe member that can be manufactured by the manufacturing method.
 靴用部材の製造工程では、しばしば、架橋ゴム製の部材を別の部材に接着する工程が含まれる。そのような架橋ゴム製の部材を接着する際には、一般的に、溶剤系処理剤を用いた接着方法が使用されている。
 しかしながら、近年、靴用部材の製造現場において、環境への負荷を低減する取り組みが進んでおり、その一環として、溶剤系処理剤を使用しない接着技術が求められている。
The process of manufacturing a shoe member often involves adhering a crosslinked rubber member to another member. When adhering such a crosslinked rubber member, an adhering method using a solvent-based treatment agent is generally used.
However, in recent years, efforts have been made to reduce the burden on the environment at the manufacturing site of shoe members, and as a part of this, there is a demand for an adhesive technique that does not use a solvent-based treatment agent.
 溶剤系処理剤を使用しない架橋ゴム部材の接着方法としては、例えば、水系処理剤を用いて、架橋ゴム部材を別の部材に接着する方法が考えられる。
 しかしながら、そのような水系処理剤を用いた接着では、架橋ゴム部材を高い強度で接着することが困難であることが知られている。
As a method of adhering the crosslinked rubber member without using a solvent-based treatment agent, for example, a method of adhering the crosslinked rubber member to another member by using an aqueous treatment agent can be considered.
However, it is known that it is difficult to bond the crosslinked rubber member with high strength by bonding using such an aqueous treatment agent.
 水系処理剤を用いた架橋ゴム部材の接着において、接着強度を改善する方法としては、例えば、特許文献1に記載の方法が挙げられる。特許文献1は、第1の基材の表面に水性接着剤を塗布して周波数帯が2.45±0.02GHzの電磁波(マイクロ波)で処理する工程と、第2の基材の表面に水性接着剤を塗布して乾燥する工程と、電磁波処理された第1の基材の水性接着剤が塗布された面及び乾燥させた第2の基材の水性接着剤が塗布された面を貼り合せる工程とを含む、積層構造の製造方法が開示されている。 Examples of the method for improving the adhesive strength in the adhesion of the crosslinked rubber member using the water-based treatment agent include the method described in Patent Document 1. Patent Document 1 describes a step of applying an aqueous adhesive to the surface of a first base material and treating it with an electromagnetic wave (microwave) having a frequency band of 2.45 ± 0.02 GHz, and a step of treating the surface of the second base material with an electromagnetic wave (microwave). The process of applying and drying the water-based adhesive, and the surface coated with the water-based adhesive of the first base material treated with electromagnetic waves and the surface coated with the water-based adhesive of the dried second base material are pasted. A method for manufacturing a laminated structure including a step of combining is disclosed.
 しかしながら、特許文献1の方法のように、マイクロ波により架橋ゴム部材を加熱処理する場合、加熱処理をしすぎると、基材の架橋ゴム部材が過度の熱により悪影響を受け、製造される製品の品質が低下してしまう可能性がある。
 そのため、マイクロ波により架橋ゴム部材の接着表面を加熱するにあたり、基材が必要以上の熱を過度に受けないよう効率よく加熱することができ、それによって架橋ゴム部材と別の部材とをより強固に接着可能な方法が求められている。
However, when the crosslinked rubber member is heat-treated by microwaves as in the method of Patent Document 1, if the heat treatment is excessively performed, the crosslinked rubber member of the base material is adversely affected by excessive heat, and the manufactured product is manufactured. The quality may deteriorate.
Therefore, when the adhesive surface of the crosslinked rubber member is heated by the microwave, the base material can be efficiently heated so as not to receive excessive heat more than necessary, thereby further strengthening the crosslinked rubber member and another member. There is a need for a method that can be adhered to.
日本国特開第2013-151141号公報Japanese Patent Application Laid-Open No. 2013-151141
 本発明は、架橋ゴム製の部材への熱による悪影響を抑制しつつ、該架橋ゴム部材と別の部材とを強固に接着可能な靴用部材の製造方法、及び、それらの部材が強固に接着された靴用部材を提供することを目的とする。 The present invention is a method for manufacturing a shoe member capable of firmly adhering a crosslinked rubber member and another member while suppressing an adverse effect due to heat on the crosslinked rubber member, and the members are firmly adhered to each other. It is an object of the present invention to provide a member for shoes made.
 本発明は、
 未架橋のゴム部材が用意されるステップと、
 前記未架橋のゴム部材の一面上に、比誘電率が30以上である金属酸化物が配されるステップと、
 前記金属酸化物が配された前記未架橋のゴム部材が加圧下で架橋されることによって、一面上に前記金属酸化物が固着された第1部材が作製されるステップと、
 前記第1部材に対してマイクロ波が照射されるステップと、
 前記第1部材の前記一面上に前記第1部材とは別の第2部材が配置されて、前記第1部材と前記第2部材とが接着されるステップと、
を備えた、靴用部材の製造方法を提供する。
The present invention
Steps where uncrosslinked rubber members are prepared,
A step in which a metal oxide having a relative permittivity of 30 or more is arranged on one surface of the uncrosslinked rubber member.
A step of producing a first member having the metal oxide fixed on one surface by cross-linking the uncrosslinked rubber member to which the metal oxide is arranged under pressure.
The step of irradiating the first member with microwaves and
A step in which a second member different from the first member is arranged on the one surface of the first member and the first member and the second member are adhered to each other.
Provided is a method for manufacturing a member for shoes.
 さらに、本発明は、
 架橋ゴム製の第1部材と、前記第1部材とは別の第2部材とが接着されている靴用部材であって、
 前記第1部材と前記第2部材との接着界面に、比誘電率が30以上である金属酸化物を含有している、靴用部材を提供する。
Further, the present invention
A shoe member to which a first member made of crosslinked rubber and a second member different from the first member are adhered.
Provided is a shoe member containing a metal oxide having a relative permittivity of 30 or more at an adhesive interface between the first member and the second member.
図1は、実施例及び比較例における、1520Wマイクロ波照射時間に対する架橋ゴム部材の接着面の温度を示した図。FIG. 1 is a diagram showing the temperature of the adhesive surface of the crosslinked rubber member with respect to the 1520 W microwave irradiation time in Examples and Comparative Examples. 図2は、実施例及び比較例における、1520Wマイクロ波照射時間に対する架橋ゴム部材の接着面の温度を示した図。FIG. 2 is a diagram showing the temperature of the adhesive surface of the crosslinked rubber member with respect to the 1520 W microwave irradiation time in Examples and Comparative Examples. 図3は、実施例及び比較例における、570Wマイクロ波照射時間に対する架橋ゴム部材の接着面の温度を示した図。FIG. 3 is a diagram showing the temperature of the adhesive surface of the crosslinked rubber member with respect to the 570 W microwave irradiation time in Examples and Comparative Examples. 図4は、実施例及び比較例における、570Wマイクロ波照射時間に対する架橋ゴム部材の接着面の温度を示した図。FIG. 4 is a diagram showing the temperature of the adhesive surface of the crosslinked rubber member with respect to the 570 W microwave irradiation time in Examples and Comparative Examples. 図5は、実施例及び比較例における、1520Wマイクロ波照射時間に対する架橋ゴム部材とTPU部材との接着界面の剥離強度を示した図。FIG. 5 is a diagram showing the peel strength of the adhesive interface between the crosslinked rubber member and the TPU member with respect to the 1520 W microwave irradiation time in Examples and Comparative Examples. 図6は、実施例及び比較例における、1520Wマイクロ波照射時間に対する架橋ゴム部材とTPU部材との接着界面の剥離強度を示した図。FIG. 6 is a diagram showing the peel strength of the adhesive interface between the crosslinked rubber member and the TPU member with respect to the 1520 W microwave irradiation time in Examples and Comparative Examples. 図7は、実施例及び比較例における、570Wマイクロ波照射時間に対する架橋ゴム部材とTPU部材との接着界面の剥離強度を示した図。FIG. 7 is a diagram showing the peel strength of the adhesive interface between the crosslinked rubber member and the TPU member with respect to the 570 W microwave irradiation time in Examples and Comparative Examples. 図8は、実施例及び比較例における、570Wマイクロ波照射時間に対する架橋ゴム部材とTPU部材との接着界面の剥離強度を示した図。FIG. 8 is a diagram showing the peel strength of the adhesive interface between the crosslinked rubber member and the TPU member with respect to the 570 W microwave irradiation time in Examples and Comparative Examples.
 以下、図面を参照しつつ、本発明の実施形態における靴用部材の製造方法及び靴について説明する。ただし、下記の実施形態は、単なる例示である。本発明は、下記の実施形態に何ら限定されない。 Hereinafter, the manufacturing method of the shoe member and the shoe according to the embodiment of the present invention will be described with reference to the drawings. However, the following embodiments are merely examples. The present invention is not limited to the following embodiments.
 また、実施形態などにおいて参照する各図面において、実質的に同一の機能を有する部材は同一の符号で参照することとする。また、実施形態において参照する図面は、模式的に記載されたものであり、図画に描写された物体の寸法の比率等は、現実の物体の寸法の比率等と異なる場合がある。 Further, in each drawing referred to in the embodiment and the like, members having substantially the same function are referred to by the same reference numeral. Further, the drawings referred to in the embodiment are schematically described, and the ratio of the dimensions of the object depicted in the drawing may be different from the ratio of the dimensions of the actual object.
(靴用部材の製造方法)
 本実施形態の靴用部材の製造方法は、少なくとも以下のステップを含んでいる。
(1)未架橋のゴム部材が用意されるステップ、
(2)未架橋のゴム部材の一面上に、比誘電率が30以上である金属酸化物が配されるステップ、
(3)金属酸化物が配された未架橋のゴム部材が加圧下で架橋されることによって、一面上に金属酸化物が固着された第1部材が作製されるステップ、
(4)第1部材に対してマイクロ波が照射されるステップ、及び、
(5)第1部材の上記一面上に第1部材とは別の第2部材が配置されて、第1部材と第2部材とが接着されるステップ。
(Manufacturing method of shoe parts)
The method for manufacturing a shoe member of the present embodiment includes at least the following steps.
(1) Steps where uncrosslinked rubber members are prepared,
(2) A step in which a metal oxide having a relative permittivity of 30 or more is arranged on one surface of an uncrosslinked rubber member.
(3) A step in which an uncrosslinked rubber member on which a metal oxide is arranged is crosslinked under pressure to produce a first member in which the metal oxide is fixed on one surface.
(4) Steps in which microwaves are applied to the first member, and
(5) A step in which a second member different from the first member is arranged on the one surface of the first member, and the first member and the second member are adhered to each other.
 本実施形態の製造方法において製造される靴用部材は、上記の第1部材と第2部材とが接着されて製造されるものであって、靴に使用される任意の靴用部材であり得る。そのような靴用部材としては、ミッドソール、アウトソール、ソックライナー等の他の靴底用部材、ヒールカウンター、シャンク等の靴用補強部材、アッパー、装飾材等の1つ又は複数の組み合わせが挙げられる。例えば、本製造方法において製造される靴用部材は、アウトソールである第1部材と、ミッドソールである第2部材とが接着された靴底用部材であってもよい。
 さらに、本実施形態の製造方法において製造される靴用部材は、複数の靴用部材が組み合わされた靴自体であってもよい。
The shoe member manufactured by the manufacturing method of the present embodiment is manufactured by adhering the first member and the second member described above, and may be any shoe member used for shoes. .. Such shoe members include one or more combinations of other sole sole members such as midsole, outsole, sockliner, shoe reinforcement members such as heel counters and shanks, uppers, decorative materials and the like. Can be mentioned. For example, the shoe member manufactured in the present manufacturing method may be a sole member to which a first member which is an outsole and a second member which is a midsole are bonded.
Further, the shoe member manufactured in the manufacturing method of the present embodiment may be the shoe itself in which a plurality of shoe members are combined.
 第1部材は、本製造方法中においてゴム原料から架橋される架橋ゴム製である。そのような架橋ゴムとしては、例えば、天然ゴム(NR)、イソプレンゴム(IR)、ブタジエンゴム(BR)、スチレンブタジエンゴム(SBR)、クロロプレンゴム(CR)、アクリロニトリルブタジエンゴム(NBR)、ブチルゴム(IIR)、シリコーンゴム(Si)等の架橋ゴムが挙げられる。
 例えば、第1部材がアウトソール等の接地面に設けられる部材である場合には、第1部材として、引張強度や引裂強度、耐摩耗性に優れたBR、SBR、NR、IRが好適に選択される。
The first member is made of crosslinked rubber crosslinked from a rubber raw material in the present manufacturing method. Examples of such crosslinked rubber include natural rubber (NR), isoprene rubber (IR), butadiene rubber (BR), styrene butadiene rubber (SBR), chloroprene rubber (CR), acrylonitrile butadiene rubber (NBR), and butyl rubber ( Examples thereof include crosslinked rubber such as IIR) and silicone rubber (Si).
For example, when the first member is a member provided on a ground surface such as an outsole, BR, SBR, NR, and IR having excellent tensile strength, tear strength, and wear resistance are preferably selected as the first member. Will be done.
 第2部材は、架橋ゴム製の第1部材と接着される被接着面を備えた任意の部材であり得る。すなわち、第2部材は、そのような被接着面を備えている限り、樹脂、布、金属、繊維等の任意の材料により構成された1つ又は複数の部材により構成されていてもよい。
 例えば、第2部材が樹脂である場合には、第2部材は、ポリエチレン(PE)樹脂、ポリプロピレン(PP)樹脂等のポリオレフィン樹脂、熱可塑性ポリウレタン(TPU)樹脂、ポリスチレン(PS)樹脂、エチレン-プロピレンゴム(EPDM)、ポリエーテルブロックアミド(PEBA)樹脂、ポリエステル(PEs)樹脂、エチレン酢酸ビニル(EVA)樹脂、ポリアミド(PA)樹脂等を含む熱可塑性樹脂や、熱硬化性ポリウレタン系エラストマー、アクリル系エラストマー、架橋ゴム、シリコーン系エラストマー、フッ素系エラストマー等を含む熱硬化性樹脂を含み得る。
 また、第2部材がミッドソール等の接地面以外に設けられる部材である場合には、第2部材として、緩衝性や軽量性に優れた樹脂発泡体が好適に選択される。
The second member can be any member having a surface to be adhered to the first member made of crosslinked rubber. That is, the second member may be made of one or more members made of any material such as resin, cloth, metal, fiber, etc. as long as it has such a surface to be adhered.
For example, when the second member is a resin, the second member is a polyolefin resin such as polyethylene (PE) resin or polypropylene (PP) resin, a thermoplastic polyurethane (TPU) resin, a polystyrene (PS) resin, or ethylene-. Thermoplastic resin including propylene rubber (EPDM), polyether blockamide (PEBA) resin, polyester (PEs) resin, ethylene vinyl acetate (EVA) resin, polyamide (PA) resin, etc., thermosetting polyurethane elastomer, acrylic It may contain a thermoplastic resin containing a based elastomer, a crosslinked rubber, a silicone based elastomer, a fluoropolymer and the like.
Further, when the second member is a member provided other than the ground contact surface such as a midsole, a resin foam having excellent cushioning properties and light weight is preferably selected as the second member.
 本実施形態の製造方法において使用される金属酸化物は、該製造方法中にマイクロ波加熱によって高効率で加熱可能な材料であって、比誘電率が30以上であることを特徴とする。そのような金属酸化物としては、例えば、比誘電率がおよそ83~183として知られる酸化チタン(TiO)が挙げられる。
 該金属酸化物は、単一の種類からなるものであってもよく、複数種の金属酸化物を組み合わせたものであってもよい。なお、複数種の金属酸化物を組み合わせたものが使用される場合、使用される金属酸化物全体に含まれる酸化チタンの割合は少なくとも30%であることが好ましく、50%以上であることがさらに好ましい
The metal oxide used in the production method of the present embodiment is a material that can be heated with high efficiency by microwave heating during the production method, and is characterized by having a relative permittivity of 30 or more. Examples of such metal oxides include titanium oxide (TiO 2 ) known to have a relative permittivity of approximately 83 to 183.
The metal oxide may consist of a single type or may be a combination of a plurality of types of metal oxides. When a combination of a plurality of types of metal oxides is used, the proportion of titanium oxide contained in the entire metal oxide used is preferably at least 30%, more preferably 50% or more. preferable
 なお、金属酸化物の比誘電率は、周波数依存性が非常に小さいことが知られている。そのため、本実施形態で使用される金属酸化物は、任意の周波数における比誘電率が30以上であれば、該製造方法中に行われるマイクロ波加熱により高効率で加熱されることが確実になる。必要であれば、金属酸化物の比誘電率を指定するための周波数として、300MHz~300GHzのマイクロ波周波数、例えば、2.45GHzが参照される。 It is known that the relative permittivity of metal oxides has a very small frequency dependence. Therefore, if the metal oxide used in the present embodiment has a relative permittivity of 30 or more at an arbitrary frequency, it is ensured that the metal oxide is heated with high efficiency by the microwave heating performed in the manufacturing method. .. If necessary, a microwave frequency of 300 MHz to 300 GHz, for example, 2.45 GHz, is referred to as a frequency for designating the relative permittivity of the metal oxide.
 金属酸化物の形態は特に限定されず、粉末状、メッシュ状等の任意の形態であってもよい。好ましくは、金属酸化物は、粉末状の形態で使用される。その場合、粉末状の金属酸化物の一次粒子の平均粒子径は、0.05~0.5μmの範囲が好ましい。
 本明細書において、金属酸化物の一次粒子の平均粒子径は、JIS Z 8901:2006の透過形電子顕微鏡を用いた測定方法に基づいて求めることができる。
The form of the metal oxide is not particularly limited, and may be any form such as powder or mesh. Preferably, the metal oxide is used in powder form. In that case, the average particle size of the primary particles of the powdered metal oxide is preferably in the range of 0.05 to 0.5 μm.
In the present specification, the average particle size of the primary particles of the metal oxide can be determined based on the measurement method using a transmission electron microscope of JIS Z 8901: 2006.
 以下、本実施形態の製造方法に含まれる各ステップについて説明する。 Hereinafter, each step included in the manufacturing method of the present embodiment will be described.
(1)未架橋のゴム部材が用意されるステップ
 本実施形態の靴用部材の製造方法では、まず、従来公知の任意の方法を用いて、未架橋(架橋前)のゴム部材を用意する。
 該未架橋のゴム部材は、後のステップにて架橋されることによって上述した架橋ゴム製の第1部材となる、任意のゴム原料により作製され得る。例えば、該ゴム部材が後のステップにおいて加硫によって架橋される場合には、該ゴム原料は、第1部材の架橋ゴムに含まれる樹脂と同種である未架橋の樹脂と、該未架橋の樹脂100重量部に対して1~3重量部程度の量の硫黄とを含んでいてもよい。
(1) Step in which an uncrosslinked rubber member is prepared In the method for manufacturing a shoe member of the present embodiment, first, an uncrosslinked (pre-crosslinked) rubber member is prepared by using any conventionally known method.
The uncrosslinked rubber member can be made of any rubber raw material that becomes the first member made of the crosslinked rubber described above by being crosslinked in a later step. For example, when the rubber member is crosslinked by vulcanization in a later step, the rubber raw material is an uncrosslinked resin which is the same type as the resin contained in the crosslinked rubber of the first member and the uncrosslinked resin. It may contain about 1 to 3 parts by weight of sulfur with respect to 100 parts by weight.
 該ゴム部材の形態は、特に限定されないが、架橋後の第1部材に対応する形態で用意されることが好ましい。 The form of the rubber member is not particularly limited, but it is preferable that the rubber member is prepared in a form corresponding to the first member after crosslinking.
(2)未架橋のゴム部材の一面上に、比誘電率が30以上である金属酸化物が配されるステップ
 次に、ステップ(1)にて用意された未架橋のゴム部材の所定の一面上に、上記の比誘電率が30以上である金属酸化物を配する。
 本ステップにおけるゴム部材の一面とは、後のステップにて該ゴム部材が架橋されて第1部材となった後に第2部材と接触する第1部材の一面となる面(換言すれば、該ゴム部材の表面の少なくとも一部)であり、本ステップにおいて金属酸化物が配される該ゴム部材の一面の領域が、第2部材の被接着面と接着される第1部材の接着面となる。
(2) Step in which a metal oxide having a relative permittivity of 30 or more is arranged on one surface of the uncrosslinked rubber member Next, a predetermined surface of the uncrosslinked rubber member prepared in step (1). Above, the above-mentioned metal oxide having a relative permittivity of 30 or more is arranged.
One surface of the rubber member in this step is a surface (in other words, the rubber) that becomes one surface of the first member that comes into contact with the second member after the rubber member is crosslinked to become the first member in a later step. At least a part of the surface of the member), and the region of one surface of the rubber member on which the metal oxide is arranged in this step becomes the adhesive surface of the first member to be adhered to the adhered surface of the second member.
 該ゴム部材の接着面上に配される金属酸化物の量は、必ずしも以下に限定されないが、該接着面に対する表面処理量として0.3~1.0mg/cmの範囲が好ましく、0.4~0.8mg/cmの範囲がより好ましい。金属酸化物の表面処理量が0.3mg/cm以上であることにより、架橋後の第1部材の接着面がマイクロ波加熱によってより効率的に加熱されることが可能になり、それによって該接着面が短時間で十分に高い温度まで加熱され得る。加えて、金属酸化物の表面処理量が1.0mg/cm以下であることにより、架橋後の第1部材の接着面において、第1部材を構成する架橋ゴムと第2部材の被接着面に露出した材料とが金属酸化物を挟むことなく直接(又は、後述の処理剤を介して)接着されることになる面積を十分に確保することが可能になり、それによって第1部材と第2部材との接着の接着強度(剥離強度)を比較的高めることができる。 The amount of the metal oxide arranged on the adhesive surface of the rubber member is not necessarily limited to the following, but the surface treatment amount for the adhesive surface is preferably in the range of 0.3 to 1.0 mg / cm 2 , and 0. The range of 4 to 0.8 mg / cm 2 is more preferable. When the surface treatment amount of the metal oxide is 0.3 mg / cm 2 or more, the adhesive surface of the first member after cross-linking can be heated more efficiently by microwave heating, whereby the said. The bonded surface can be heated to a sufficiently high temperature in a short time. In addition, since the surface treatment amount of the metal oxide is 1.0 mg / cm 2 or less, the crosslinked rubber constituting the first member and the bonded surface of the second member are adhered to the bonded surface of the first member after cross-linking. It is possible to secure a sufficient area for direct adhesion (or via a treatment agent described later) without sandwiching the metal oxide with the exposed material, whereby the first member and the first member can be bonded to each other. It is possible to relatively increase the adhesive strength (peeling strength) of the adhesion with the two members.
 金属酸化物は、ゴム部材の該一面全体に配されることが好ましい。その場合には、後のステップにて該ゴム部材が架橋されて第1部材となった後に第2部材と接触する第1部材の一面全体を、接着面として機能させることができる。
 その場合において、金属酸化物は、例えば、該ゴム部材の該一面全体にわたって概ね均一に(例えば、0.3~1.0mg/cmの範囲の表面処理量で)配され得る。そうすることによって、第1部材と第2部材とをむらなく接着することができるため、接着強度(剥離強度)をより高めることができる。
The metal oxide is preferably arranged on the entire surface of the rubber member. In that case, the entire surface of the first member that comes into contact with the second member after the rubber member is crosslinked to become the first member in a later step can function as an adhesive surface.
In that case, the metal oxide can be distributed substantially uniformly (eg, with a surface treatment amount in the range of 0.3 to 1.0 mg / cm 2 ) over the entire surface of the rubber member, for example. By doing so, the first member and the second member can be evenly adhered to each other, so that the adhesive strength (peeling strength) can be further increased.
 一方で、ゴム部材の該一面(すなわち、架橋されて第1部材となった後に、第2部材と接触する面)の周縁領域にのみ、好適な量及び比誘電率の金属酸化物が配されてもよい。例えば、ゴム部材の該一面の周縁領域に、表面処理量として0.3~1.0mg/cmの範囲の量の金属酸化物が配され、それより内側の領域に、より少ない量の金属酸化物が配されてもよい。あるいは、ゴム部材の該一面の周縁領域に配される金属酸化物を、酸化チタン等の比誘電率が比較的高い金属酸化物とし、それより内側の領域に配される金属酸化物を、それより低い比誘電率を有する金属酸化物としてもよい。さらに、ゴム部材の該一面の周縁領域より内側の領域には、比誘電率が30未満の金属酸化物が配されていてもよく、金属酸化物が全く配されていなくてもよい。
 これらの場合には、第1部材と第2部材との接着が周縁部から剥離することを効果的に抑制しつつ、使用される金属酸化物の量を削減することができる。このような方法は、製造される靴用部材が比較的過酷でない環境で使用されることが想定される場合に、有用である。
On the other hand, a suitable amount and relative permittivity of the metal oxide is arranged only in the peripheral region of the one surface of the rubber member (that is, the surface that comes into contact with the second member after being crosslinked to become the first member). You may. For example, a metal oxide in the range of 0.3 to 1.0 mg / cm 2 as a surface treatment amount is arranged in the peripheral region of the one surface of the rubber member, and a smaller amount of metal is arranged in the inner region thereof. Oxides may be arranged. Alternatively, the metal oxide arranged in the peripheral region of the one surface of the rubber member is a metal oxide having a relatively high relative permittivity such as titanium oxide, and the metal oxide arranged in the region inside the metal oxide is used. It may be a metal oxide having a lower relative permittivity. Further, a metal oxide having a relative permittivity of less than 30 may be arranged in a region inside the peripheral region of the one surface of the rubber member, or a metal oxide may not be arranged at all.
In these cases, the amount of metal oxide used can be reduced while effectively suppressing the adhesion between the first member and the second member from the peripheral edge portion. Such a method is useful when the shoe member to be manufactured is expected to be used in a relatively mild environment.
 なお、本明細書において、ゴム部材の該一面の周縁領域とは、該一面の周縁及びその近傍を含む領域をいい、例えば、該一面の周縁から内方へ10mmの幅を有する領域をいう。 In the present specification, the peripheral region of the one surface of the rubber member means a region including the peripheral edge of the one surface and its vicinity, for example, a region having a width of 10 mm inward from the peripheral edge of the one surface.
(3)金属酸化物が配された未架橋のゴム部材が加圧下で架橋されることによって、一面(接着面)上に金属酸化物が固着された第1部材が作製されるステップ
 続いて、ステップ(2)にて金属酸化物が配された未架橋のゴム部材を加圧下にて架橋する。それによって、ゴム部材が架橋されて第1部材になると共に、ゴム部材の上記一面に対応する第1部材の一面(接着面)上に金属酸化物が固着された架橋ゴム製の第1部材が得られる。
(3) A step in which an uncrosslinked rubber member on which a metal oxide is arranged is crosslinked under pressure to produce a first member in which the metal oxide is fixed on one surface (adhesive surface). In step (2), the uncrosslinked rubber member to which the metal oxide is arranged is crosslinked under pressure. As a result, the rubber member is crosslinked to become the first member, and the first member made of crosslinked rubber in which the metal oxide is fixed on one surface (adhesive surface) of the first member corresponding to the one surface of the rubber member is formed. can get.
 ゴム部材の架橋は、加圧下で行われる任意の方法により実施可能であり、多くの場合、ゴム部材に含まれる未架橋の樹脂を加硫することにより行われる。ゴム部材の加硫は、例えば、上記したような硫黄を含むゴム部材を加圧下で加熱(熱プレス)することによって実施されてもよい。その場合、ゴム部材は、例えば、後述する所定の圧力下で140~180℃に2~20分間維持することよって、加硫され得る。
 もっとも、ゴム部材の架橋は、加硫以外の方法により実施されてもよく、例えば、有機過酸化物、ビスマレイミド又はキノイドを用いて架橋されてもよい。
Crosslinking of the rubber member can be carried out by any method performed under pressure, and in many cases, it is performed by vulcanizing the uncrosslinked resin contained in the rubber member. Vulcanization of the rubber member may be carried out, for example, by heating (heat pressing) the rubber member containing sulfur as described above under pressure. In that case, the rubber member can be vulcanized, for example, by maintaining it at 140 to 180 ° C. for 2 to 20 minutes under a predetermined pressure described below.
However, the cross-linking of the rubber member may be carried out by a method other than vulcanization, and may be cross-linked using, for example, an organic peroxide, bismaleimide or a quinoid.
 架橋時の加圧において印加される圧力は、第1部材の一面上に金属酸化物を固着することができる限り、特に限定されない。好ましくは、架橋時の加圧は、第1部材の該一面上に金属酸化物が埋設されることになる程度まで高い圧力により行われる。金属酸化物が第1部材の該一面上に埋設されることにより、金属酸化物がより強固に該一面上に固着するため、第1部材と第2部材とを接着した際の接着強度(剥離強度)をより高めることができる。また、架橋時に比較的高い圧力を印加することによって、架橋時にゴムの一部がスポンジ化して強度が低下することが抑制されるという効果も得られる。
 好ましくは、架橋時の加圧において印加される圧力は、5MPa以上であることが好ましい。
The pressure applied in the pressurization at the time of crosslinking is not particularly limited as long as the metal oxide can be fixed on one surface of the first member. Preferably, the pressurization at the time of crosslinking is performed with a high pressure to such an extent that the metal oxide is embedded on the one surface of the first member. By embedding the metal oxide on the one surface of the first member, the metal oxide is more firmly fixed on the one surface, so that the adhesive strength (peeling) when the first member and the second member are adhered to each other. Strength) can be further increased. Further, by applying a relatively high pressure at the time of crosslinking, it is possible to obtain an effect that a part of the rubber is sponged at the time of crosslinking and the decrease in strength is suppressed.
Preferably, the pressure applied in the pressurization at the time of crosslinking is preferably 5 MPa or more.
(4)第1部材に対してマイクロ波が照射されるステップ
 次に、ステップ(3)にて金属酸化物が固着された第1部材に対して、マイクロ波を照射する。
 第1部材にマイクロ波が照射されると、第1部材の上記一面(接着面)上に固着された金属酸化物が該マイクロ波を吸収し、それによって該金属酸化物が発熱する。この発熱した金属酸化物の熱が、結果的に金属酸化物が固着している第1部材の該一面全体に伝わって、該一面全体が加熱処理される。
(4) Step of irradiating the first member with microwaves Next, in step (3), the first member to which the metal oxide is fixed is irradiated with microwaves.
When the first member is irradiated with microwaves, the metal oxide fixed on the one surface (adhesive surface) of the first member absorbs the microwaves, whereby the metal oxide generates heat. As a result, the heat of the generated metal oxide is transferred to the entire surface of the first member to which the metal oxide is fixed, and the entire surface is heat-treated.
 照射されるマイクロ波の周波数は、特に限定されない。上記した通り、金属酸化物の比誘電率は周波数依存性が非常に小さいため、本実施形態にて使用される比誘電率が30以上の金属酸化物は、マイクロ波周波数における任意の周波数において加熱可能である。例えば、照射されるマイクロ波の周波数として、2.4GHzが使用される。
 もっとも、第1部材が、該金属酸化物の他にマイクロ波周波数内の所定の周波数の影響を受けやすい部材を含んでいる場合には、マイクロ波照射による金属酸化物以外への影響を避けるために、そのような所定の周波数から離れた周波数のマイクロ波を使用することが好ましい。
The frequency of the irradiated microwave is not particularly limited. As described above, since the relative permittivity of the metal oxide has a very small frequency dependence, the metal oxide having a relative permittivity of 30 or more used in the present embodiment is heated at an arbitrary frequency in the microwave frequency. It is possible. For example, 2.4 GHz is used as the frequency of the irradiated microwave.
However, when the first member contains a member that is easily affected by a predetermined frequency within the microwave frequency in addition to the metal oxide, in order to avoid the influence of microwave irradiation on other than the metal oxide. In addition, it is preferable to use microwaves having a frequency far from such a predetermined frequency.
 マイクロ波の照射強度及び照射時間は特に限定されず、金属酸化物を十分に加熱して第1部材の上記一面(接着面)を十分に加熱処理し得る強度及び時間とすることができる。もっとも、該加熱処理を過度に行うと、第1部材を構成する架橋ゴムが過度の熱により悪影響を受ける可能性がある。そのため、第1部材の該一面(接着面)の加熱処理を効率的に速やかに行うように、例えば、マイクロ波の照射時間は240秒以下とすることが好ましく、マイクロ波の照射によって第1部材の該一面(接着面)の温度が200℃を超えないよう、マイクロ波の照射強度及び照射時間を調節することが好ましい。 The irradiation intensity and irradiation time of the microwave are not particularly limited, and the intensity and time can be set so that the metal oxide can be sufficiently heated to sufficiently heat-treat the one surface (adhesive surface) of the first member. However, if the heat treatment is excessively performed, the crosslinked rubber constituting the first member may be adversely affected by the excessive heat. Therefore, for example, the irradiation time of the microwave is preferably 240 seconds or less so that the heat treatment of the one surface (adhesive surface) of the first member can be performed efficiently and promptly, and the first member is irradiated with the microwave. It is preferable to adjust the irradiation intensity and irradiation time of the microwave so that the temperature of the one surface (adhesive surface) does not exceed 200 ° C.
 なお、ステップ(3)にて金属酸化物が上記一面(接着面)に固着された第1部材を作製した後、マイクロ波を照射する本ステップ(4)の前に、第1部材の該一面(接着面)に任意の処理剤が塗布される追加のステップ(3.5)が設けられてもよい。この場合、第1部材の該一面(接着面)に塗布される処理剤としては、例えば、クロロプレン系エマルジョン、ポリウレタン系エマルジョン、酢酸ビニル系エマルジョン、アクリル系エマルジョン、エポキシ系エマルジョン、スチレンゴム系エマルジョンが挙げられる。
 該追加のステップ(3.5)で塗布された接着剤は、ステップ(4)のマイクロ波の照射により、第1部材の上記一面(接着目)と共に加熱されることになる。このとき、該処理剤は、加熱によって乾燥され得る。
In addition, after preparing the first member in which the metal oxide is fixed to the one surface (adhesive surface) in the step (3), and before the main step (4) of irradiating the microwave, the one surface of the first member. An additional step (3.5) may be provided in which the (adhesive surface) is coated with any treatment agent. In this case, examples of the treatment agent applied to the one surface (adhesive surface) of the first member include a chloroprene emulsion, a polyurethane emulsion, a vinyl acetate emulsion, an acrylic emulsion, an epoxy emulsion, and a styrene rubber emulsion. Can be mentioned.
The adhesive applied in the additional step (3.5) will be heated together with the above-mentioned one surface (adhesive eye) of the first member by the irradiation of the microwave in the step (4). At this time, the treatment agent can be dried by heating.
 また、ステップ(4)にてマイクロ波が照射された後であって、後述のステップ(5)が行われる前に、第1部材の該一面(接着面)に任意の処理剤が塗布される別の追加のステップ(4.5)が設けられてもよい。この場合、第1部材の該一面(接着面)に塗布される処理剤としては、例えば、水系ウレタン接着剤、溶剤系ウレタン接着剤、エポキシ系接着剤、アクリル系接着剤、酢酸ビニル系接着剤、ゴム系接着剤が挙げられる。
 さらに、該追加のステップ(4.5)では、第1部材の該一面(接着面)に処理剤が塗布された後、第1部材がオーブン加熱等の任意の方法によって加熱されてもよい。このとき、第1部材が加熱される温度は、該処理剤が加熱によって乾燥され得る程度の温度であってもよく、例えば、50~100℃の範囲であり得る。
 これらの追加のステップ(3.5)及び追加のステップ(4.5)は、片方のみが行われてもよく、両方が行われてもよい。両方が行われる場合には、これらの追加のステップにて塗布される処理剤は、異なる種類のものであってもよく、同じ種類のものであってもよい。また、後述するステップ(5)において、第1部材と第2部材とが接着できるのであれば、これらの追加のステップは、いずれも行われなくてもよい。
Further, after the microwave is irradiated in the step (4) and before the step (5) described later is performed, an arbitrary treatment agent is applied to the one surface (adhesive surface) of the first member. Another additional step (4.5) may be provided. In this case, examples of the treatment agent applied to the one surface (adhesive surface) of the first member include a water-based urethane adhesive, a solvent-based urethane adhesive, an epoxy-based adhesive, an acrylic-based adhesive, and a vinyl acetate-based adhesive. , Rubber-based adhesives can be mentioned.
Further, in the additional step (4.5), after the treatment agent is applied to the one surface (adhesive surface) of the first member, the first member may be heated by any method such as oven heating. At this time, the temperature at which the first member is heated may be such that the treatment agent can be dried by heating, and may be, for example, in the range of 50 to 100 ° C.
Only one of these additional steps (3.5) and the additional step (4.5) may be performed, or both may be performed. If both are done, the treatments applied in these additional steps may be of different types or of the same type. Further, in step (5) described later, if the first member and the second member can be adhered to each other, none of these additional steps may be performed.
(5)第1部材の上記一面上に第1部材とは別の第2部材が配置されて、第1部材と第2部材とが接着されるステップ
 その後、第1部材の上記一面(接着面)上に第2部材を配置することにより、第1部材の接着面と第2部材の被接着面とを貼り合わせ、それによって第1部材と第2部材とを接着する。
 本ステップでは、第1部材の接着面と第2部材の被接着面とを貼り合わせた後、所定の時間(例えば、48時間)以上養生させることによって、第1部材と第2部材との接着を完了し、それによって目的の靴用部材を製造することができる。
(5) A step in which a second member different from the first member is arranged on the one surface of the first member and the first member and the second member are adhered to each other. After that, the one surface (adhesive surface) of the first member. ) By arranging the second member on the surface, the adhesive surface of the first member and the adhered surface of the second member are bonded to each other, thereby adhering the first member and the second member.
In this step, after the adhesive surface of the first member and the adhered surface of the second member are bonded together, the first member and the second member are adhered by curing for a predetermined time (for example, 48 hours) or more. Is completed, whereby the desired shoe member can be manufactured.
 第1部材と第2部材との接着は、例えば、上記の追加のステップ(3.5)及び追加のステップ(4.5)の一方又は両方において第1部材の接着面上に塗布された接着剤等の処理剤を介して、第1部材の接着面と第2部材の被接着面とが貼り合わせられることによって行われ得る。本実施形態の製造方法では、第1部材の接着面上に固着された金属酸化物によって該接着面が効率的に加熱されるため、該処理剤が第1部材の該接着面に強固に定着し得る。したがって、該処理剤を介して第1部材と第2部材とを接着させることにより、これらの部材の接着強度を効果的に高めることができる。 The adhesion between the first member and the second member is, for example, the adhesion applied on the adhesive surface of the first member in one or both of the above-mentioned additional step (3.5) and additional step (4.5). This can be done by adhering the adhesive surface of the first member and the adhered surface of the second member via a treatment agent such as an agent. In the manufacturing method of the present embodiment, the adhesive surface is efficiently heated by the metal oxide fixed on the adhesive surface of the first member, so that the treatment agent is firmly fixed to the adhesive surface of the first member. Can be. Therefore, by adhering the first member and the second member via the treatment agent, the adhesive strength of these members can be effectively increased.
 もっとも、第1部材と第2部材との接着は、処理剤を介して行われるものに限られない。例えば、第1部材がジエン系ゴム製の部材である場合には、第1部材内に残存している二重結合が、空気中でマイクロ波加熱された際に水酸基へと変換され、該水酸基の作用に基づく接着性が第1部材の接着面に付与されることがあり得る。そのような場合には、第1部材と第2部材との接着は、第1部材の接着面と第2部材の被接着面とが直接貼り合わせられることによって行われてもよい。その場合には、効率的に加熱された第1部材の該接着面に、第2部材の被接着面が強固に定着し得るため、これらの部材の接着強度が効果的に高められる。 However, the adhesion between the first member and the second member is not limited to that performed via a treatment agent. For example, when the first member is a member made of a diene rubber, the double bond remaining in the first member is converted into a hydroxyl group when it is microwave-heated in the air, and the hydroxyl group is converted into a hydroxyl group. Adhesiveness based on the action of the above may be imparted to the adhesive surface of the first member. In such a case, the adhesion between the first member and the second member may be performed by directly adhering the adhesive surface of the first member and the adhered surface of the second member. In that case, since the adhered surface of the second member can be firmly fixed to the adhesive surface of the first member that has been efficiently heated, the adhesive strength of these members is effectively enhanced.
 本ステップでは、第1部材上に第2部材が配置された後、第1部材と第2部材とを加圧下で接着してもよい。それによって、接着時に第1部材と第2部材とを効果的に密着させることができる。 In this step, after the second member is arranged on the first member, the first member and the second member may be bonded under pressure. Thereby, the first member and the second member can be effectively adhered to each other at the time of bonding.
 以上の各ステップを行うことにより、本実施形態の製造方法では、第1部材と第2部材とが強固に接着された靴用部材を製造することができる。
 例えば、第1部材がアウトソールであり、第2部材がミッドソールである場合には、本実施形態の製造方法により、それらの部材が強固に接着された靴底用部材が製造される。
By performing each of the above steps, in the manufacturing method of the present embodiment, it is possible to manufacture a shoe member in which the first member and the second member are firmly adhered to each other.
For example, when the first member is an outsole and the second member is a midsole, the manufacturing method of the present embodiment manufactures a sole member to which these members are firmly adhered.
(靴用部材)
 本実施形態の靴用部材は、上述の靴用部材の製造方法によって製造される。
 詳細には、本実施形態の靴用部材は、架橋ゴム製の第1部材と、第1部材とは別の第2部材とが接着されており、第1部材と第2部材とが接着されている接着界面に、比誘電率が30以上である金属酸化物が含有されている。
 ここで、第1部材、第2部材及び金属酸化物は、上述の靴用部材の製造方法に関する実施形態について説明されたものと同じである。
(Members for shoes)
The shoe member of the present embodiment is manufactured by the above-mentioned manufacturing method of the shoe member.
Specifically, in the shoe member of the present embodiment, the first member made of crosslinked rubber and the second member different from the first member are adhered to each other, and the first member and the second member are adhered to each other. A metal oxide having a relative permittivity of 30 or more is contained in the adhesive interface.
Here, the first member, the second member, and the metal oxide are the same as those described for the above-described embodiment of the method for manufacturing a shoe member.
 本実施形態の靴用部材には、好ましくは、第1部材と第2部材とが接着されている接着界面に対して0.3~1.0mg/cmの範囲、より好ましくは0.4~0.8mg/cmの範囲の量の金属酸化物が、該接着界面に含まれている。斯かる範囲の金属酸化物を該接着界面に含むことにより、本実施形態の靴用部材では、第1部材と第2部材との接着強度がより効果的に高められ得る。 The shoe member of the present embodiment preferably has a range of 0.3 to 1.0 mg / cm 2 with respect to the adhesive interface to which the first member and the second member are adhered, more preferably 0.4. An amount of metal oxide in the range of ~ 0.8 mg / cm 2 is contained in the adhesive interface. By including the metal oxide in such a range in the adhesive interface, the adhesive strength between the first member and the second member can be more effectively enhanced in the shoe member of the present embodiment.
 金属酸化物は、第1部材と第2部材とが接触している接触面全体に含まれている(すなわち、第1部材と第2部材と接触面全体が接着界面となっている)ことが好ましく、該接着界面全体にわたって概ね均一に配されていることが好ましい。
 もっとも、該靴用部材が比較的過酷でない環境で使用されることが想定される場合には、金属酸化物は、必ずしも第1部材と第2部材との接触面全体に均一に配されていなくてもよい。その場合には、第1部材と第2部材との接着が周縁部から剥離することを抑制するため、第1部材と第2部材との接触面の周縁領域に、好適な量及び比誘電率の金属酸化物が配されていてもよい。
The metal oxide may be contained in the entire contact surface where the first member and the second member are in contact (that is, the entire contact surface between the first member and the second member is an adhesive interface). It is preferable that the metal is generally evenly distributed over the entire bonding interface.
However, when it is assumed that the shoe member is used in a relatively non-harsh environment, the metal oxide is not always uniformly distributed over the entire contact surface between the first member and the second member. You may. In that case, in order to prevent the adhesion between the first member and the second member from peeling off from the peripheral edge portion, a suitable amount and relative permittivity are applied to the peripheral edge region of the contact surface between the first member and the second member. Metal oxide may be arranged.
 上述の靴用部材の製造方法に関する実施形態と同様に、本実施形態の靴用部材は、靴に使用される任意の靴用部材であり得る。例えば、本製造方法において製造される靴用部材は、アウトソールである第1部材と、ミッドソールである第2部材とが接着された靴底用部材であってもよい。さらに、本実施形態の靴用部材は、複数の靴用部材が組み合わされた靴自体であってもよい。 Similar to the above-described embodiment of the method for manufacturing a shoe member, the shoe member of the present embodiment can be any shoe member used for shoes. For example, the shoe member manufactured in the present manufacturing method may be a sole member to which a first member which is an outsole and a second member which is a midsole are bonded. Further, the shoe member of the present embodiment may be a shoe itself in which a plurality of shoe members are combined.
 以上のように、本明細書に記載の実施形態に係る靴用部材の製造方法は、未架橋のゴム部材が用意されるステップと、前記未架橋のゴム部材の一面上に、比誘電率が30以上である金属酸化物が配されるステップと、前記金属酸化物が配された前記未架橋のゴム部材が加圧下で架橋されることによって、一面上に前記金属酸化物が固着された第1部材が作製されるステップと、前記第1部材に対してマイクロ波が照射されるステップと、前記第1部材の前記一面上に前記第1部材とは別の第2部材が配置されて、前記第1部材と前記第2部材とが接着されるステップと、を備えている。
 上記実施形態によれば、架橋ゴム製の第1部材と、該第1部材とは別の第2部材とが接着される接着界面を、マイクロ波により従来技術よりも顕著に効率的に加熱できる。したがって、本実施形態の靴用部材の製造方法では、過度の熱による悪影響を抑制しつつ、架橋ゴム製の第1部材と、該第1部材とは別の第2部材との接着強度を、従来技術に比べて大きく高めることができる。
As described above, the method for manufacturing a shoe member according to the embodiment described in the present specification has a step in which an uncrosslinked rubber member is prepared and a specific dielectric constant on one surface of the uncrosslinked rubber member. The metal oxide is fixed on one surface by the step in which 30 or more metal oxides are arranged and the uncrosslinked rubber member on which the metal oxide is arranged is crosslinked under pressure. A step in which one member is manufactured, a step in which the first member is irradiated with a microwave, and a second member different from the first member are arranged on the one surface of the first member. It includes a step in which the first member and the second member are adhered to each other.
According to the above embodiment, the adhesive interface to which the first member made of crosslinked rubber and the second member different from the first member are adhered can be heated remarkably more efficiently by microwaves than in the prior art. .. Therefore, in the method for manufacturing a shoe member of the present embodiment, the adhesive strength between the first member made of crosslinked rubber and the second member different from the first member is increased while suppressing the adverse effect of excessive heat. It can be greatly enhanced compared to the conventional technique.
 また、本明細書に記載の実施形態に係る靴用部材は、架橋ゴム製の第1部材と、前記第1部材とは別の第2部材とが接着されており、前記第1部材と前記第2部材との接着面に、比誘電率が30以上である金属酸化物を含有している。
 したがって、上記実施形態の靴用部材は、架橋ゴム製の第1部材と、該第1部材とは別の第2部材との接着強度が、従来技術に比べて大きく高められている。
Further, in the shoe member according to the embodiment described in the present specification, a first member made of crosslinked rubber and a second member different from the first member are adhered to the first member and the first member. The adhesive surface with the second member contains a metal oxide having a relative permittivity of 30 or more.
Therefore, in the shoe member of the above embodiment, the adhesive strength between the first member made of crosslinked rubber and the second member different from the first member is greatly increased as compared with the prior art.
 上記靴用部材の製造方法の一態様では、前記マイクロ波が照射されるステップの後、かつ、前記第2部材が配置されるステップの前に、前記第1部材の前記一面上に処理剤が塗布され、その後前記第1部材が加熱されるステップをさらに備えている。そのような態様においては、処理剤が第1部材に強固に定着し得るため、処理剤を用いた第1部材と第2部材との接着における接着強度がより効果的に高められる。 In one aspect of the method for manufacturing a shoe member, a treatment agent is applied onto the surface of the first member after the step of being irradiated with the microwave and before the step of arranging the second member. It further comprises a step of being applied and then the first member being heated. In such an embodiment, since the treating agent can be firmly fixed to the first member, the adhesive strength in the adhesion between the first member and the second member using the treating agent is more effectively enhanced.
 上記靴用部材の製造方法及び靴用部材の一態様では、前記金属酸化物は、酸化チタン(TiO)である。酸化チタンは、比誘電率が83~183と非常に高いため、そのような態様においては、上記接着界面が極めて効率的に加熱され得る。したがって、第1部材と第2部材との接着強度をより効果的に高めることができる。 In the method for manufacturing a shoe member and one aspect of the shoe member, the metal oxide is titanium oxide (TiO 2 ). Since titanium oxide has a very high relative permittivity of 83 to 183, the adhesive interface can be heated extremely efficiently in such an embodiment. Therefore, the adhesive strength between the first member and the second member can be increased more effectively.
 上記靴用部材の製造方法の一態様では、前記金属酸化物を配するステップにおいて、前記未架橋のゴム部材の前記一面上に、前記金属酸化物が0.3~1.0mg/cmの量で配される。また、上記靴用部材の一態様では、前記接着界面に、前記金属酸化物を0.3~1.0mg/cmの量で含有している。それらのような態様においては、上記接着界面が極めて効率的に加熱され得ると共に、金属酸化物を挟まない第1部材と第2部材との接着面積を十分に確保することができる。したがって、第1部材と第2部材との接着強度がさらに効果的に高められる。 In one aspect of the method for manufacturing a shoe member, the metal oxide is 0.3 to 1.0 mg / cm 2 on one surface of the uncrosslinked rubber member in the step of arranging the metal oxide. Distributed in quantity. Further, in one aspect of the shoe member, the metal oxide is contained in the adhesive interface in an amount of 0.3 to 1.0 mg / cm 2 . In such an embodiment, the adhesive interface can be heated extremely efficiently, and a sufficient adhesive area between the first member and the second member without sandwiching the metal oxide can be sufficiently secured. Therefore, the adhesive strength between the first member and the second member is more effectively enhanced.
 上記靴用部材の製造方法及び靴用部材の一態様では、前記金属酸化物は、粉末状である。そのような態様においては、第1部材と第2部材との接着強度をより効果的に高めることができる。 In the method for manufacturing a shoe member and one aspect of the shoe member, the metal oxide is in the form of powder. In such an embodiment, the adhesive strength between the first member and the second member can be increased more effectively.
 上記靴用部材の製造方法及び靴用部材の一態様では、前記第1部材が靴のアウトソール用部材であり、前記第2部材が靴のミッドソール部材である。 In the method for manufacturing a shoe member and one aspect of the shoe member, the first member is a shoe outsole member and the second member is a shoe midsole member.
 なお、本実施形態に係る靴用部材の製造方法及び靴用部材は、上記の実施形態の構成に限定されるものではない。また、本発明に係る靴用部材の製造方法及び靴用部材は、上記した作用効果によって限定されるものでもない。本発明に係る靴用部材の製造方法及び靴用部材は、本発明の要旨を逸脱しない範囲で種々の変更が可能である。 The method for manufacturing the shoe member and the shoe member according to the present embodiment are not limited to the configuration of the above embodiment. Further, the method for manufacturing a shoe member and the shoe member according to the present invention are not limited by the above-mentioned effects. The method for manufacturing a shoe member and the shoe member according to the present invention can be variously modified without departing from the gist of the present invention.
 また、ここではこれ以上の詳細な説明を繰り返して行うことをしないが、上記に直接的に記載がされていない事項であっても、製造方法及び靴用部材について従来公知の技術事項については、本発明においても適宜採用可能である。 Further, although no further detailed description will be given here, even if the matters are not directly described above, the technical matters conventionally known regarding the manufacturing method and the shoe member shall be described. It can also be appropriately adopted in the present invention.
 以下、本発明の具体的な実施例及び比較例を挙げることにより、本発明を明らかにする。なお、本発明は以下の実施例に限定されない。 Hereinafter, the present invention will be clarified by giving specific examples and comparative examples of the present invention. The present invention is not limited to the following examples.
 以下の実施例1~4及び比較例1~3の方法により、架橋ゴム部材とTPU部材との接着試験を行った。 Adhesion test between the crosslinked rubber member and the TPU member was performed by the following methods of Examples 1 to 4 and Comparative Examples 1 to 3.
(実施例1(A1))
 まず、本実施例において接着される架橋ゴム部材(第1部材)の原料部材として、長さ50mm×幅50mm×厚さ2mmの板状に成形された未架橋ゴム部材(ブタジエンゴムを主材としたコンパウンド。1.5phrの硫黄を含む)を用意した。
 次に、該未架橋ゴム部材の一表面に、粉末状のTiO(比誘電率:概ね83~183)を刷毛により塗布することによって、該表面に対する表面処理量が0.2mg/cmとなるように、該表面上にほぼ均一に配した。
 その後、熱プレス機を用いて、該未架橋ゴム部材を160℃、15MPaで5分間熱プレスした。該熱プレスによって、該未架橋ゴム部材が架橋されると共に、一表面(接着面)上にTiOが固着された架橋ゴム部材(第1部材)が作製された。
(Example 1 (A1))
First, as a raw material member for the crosslinked rubber member (first member) to be bonded in this embodiment, an uncrosslinked rubber member (butadiene rubber is used as a main material) formed into a plate having a length of 50 mm, a width of 50 mm, and a thickness of 2 mm. The compound (containing 1.5 phr of rubber) was prepared.
Next, by applying powdery TiO 2 (relative permittivity: approximately 83 to 183) to one surface of the uncrosslinked rubber member with a brush, the surface treatment amount on the surface is 0.2 mg / cm 2 . It was arranged almost uniformly on the surface so as to be.
Then, using a hot press machine, the uncrosslinked rubber member was hot-pressed at 160 ° C. and 15 MPa for 5 minutes. The uncrosslinked rubber member was crosslinked by the hot press, and a crosslinked rubber member (first member) in which TiO 2 was fixed on one surface (adhesive surface) was produced.
 このようにして作製された架橋ゴム部材を室温まで冷却させた後、該架橋ゴム部材の接着面に、処理剤としてクロロプレン系エマルジョン接着剤であるボンドG17(コニシ社製)0.2gをほぼ均一に塗布し、その後に1520Wのマイクロ波(周波数2.45GHz)を40秒間、該架橋ゴム部材に対して照射することによって、該接着面を加熱した。このとき、マイクロ波照射後の該接着面の温度を記録した。
 該第1部材を再び室温まで冷却させた後、続いて架橋ゴム部材の接着面に、処理剤として水系ウレタン接着剤0.2gをほぼ均一に塗布し、その後に60℃のオーブン内にて7分間加熱した。
After cooling the crosslinked rubber member thus produced to room temperature, 0.2 g of Bond G17 (manufactured by Konishi Co., Ltd.), which is a chloroprene-based emulsion adhesive, is substantially uniformly applied to the adhesive surface of the crosslinked rubber member. The bonded surface was heated by irradiating the crosslinked rubber member with a microwave (frequency 2.45 GHz) of 1520 W for 40 seconds. At this time, the temperature of the adhesive surface after microwave irradiation was recorded.
After cooling the first member to room temperature again, 0.2 g of a water-based urethane adhesive as a treatment agent was subsequently uniformly applied to the adhesive surface of the crosslinked rubber member, and then in an oven at 60 ° C. 7 Heated for minutes.
 その後、架橋ゴム部材の接着面上に、長さ50mm×幅50mm×厚さ2mmの板状に成形されたTPU部材を配置し、5kgf/cmの圧力下で20秒間プレスすることによって、架橋ゴム部材とTPU部材とを接着した。 Then, a plate-shaped TPU member having a length of 50 mm, a width of 50 mm, and a thickness of 2 mm is placed on the adhesive surface of the crosslinked rubber member and pressed for 20 seconds under a pressure of 5 kgf / cm 2 for cross-linking. The rubber member and the TPU member were bonded.
(実施例1(A2)~(A4))
 マイクロ波の照射時間をそれぞれ50秒、60秒及び70秒としたこと以外は実施例1(A1)と同様にして、実施例1(A2)~(A4)を行った。
(Example 1 (A2) to (A4))
Examples 1 (A2) to (A4) were carried out in the same manner as in Example 1 (A1) except that the microwave irradiation times were set to 50 seconds, 60 seconds and 70 seconds, respectively.
(実施例1(B1)~(B4))
 照射されるマイクロ波の強度を570Wとし、照射時間をそれぞれ120秒、140秒、180秒及び200秒としたこと以外は実施例1(A1)と同様にして、実施例1(B1)~(B4)を行った。
(Example 1 (B1) to (B4))
Examples 1 (B1) to (B1) are the same as in Example 1 (A1) except that the intensity of the irradiated microwave is 570 W and the irradiation times are 120 seconds, 140 seconds, 180 seconds and 200 seconds, respectively. B4) was performed.
(参考例1)
 マイクロ波を照射しなかったこと以外は実施例1(A1)と同様にして、参考例1を行った。
(Reference example 1)
Reference Example 1 was performed in the same manner as in Example 1 (A1) except that the microwave was not irradiated.
(実施例2(A1)~(A4)、実施例2(B1)~(B4)、参考例2)
 未架橋ゴム部材の一表面に配される粉末状のTiOを、該表面に対する表面処理量が0.4mg/cmとなるように配したこと以外は実施例1(A1)~(A4)、実施例1(B1)~(B4)、参考例1と同様にして、実施例2(A1)~(A4)、実施例2(B1)~(B4)、参考例2を行った。
(Examples 2 (A1) to (A4), Examples 2 (B1) to (B4), Reference Example 2)
Examples 1 (A1) to (A4) except that the powdery TiO 2 arranged on one surface of the uncrosslinked rubber member was arranged so that the surface treatment amount on the surface was 0.4 mg / cm 2 . , Examples 1 (B1) to (B4), Examples 2 (A1) to (A4), Examples 2 (B1) to (B4), and Reference Example 2 were performed in the same manner as in Reference Example 1.
(実施例3(A1)~(A4)、実施例3(B1)~(B4)、参考例3)
 未架橋ゴム部材の一表面に配される粉末状のTiOを、該表面に対する表面処理量が0.8mg/cmとなるように配したこと以外は実施例1(A1)~(A4)、実施例1(B1)~(B4)、参考例1と同様にして、実施例3(A1)~(A4)、実施例3(B1)~(B4)、参考例3を行った。
(Examples 3 (A1) to (A4), Examples 3 (B1) to (B4), Reference Example 3)
Examples 1 (A1) to (A4) except that the powdery TiO 2 arranged on one surface of the uncrosslinked rubber member was arranged so that the surface treatment amount on the surface was 0.8 mg / cm 2 . , Examples 1 (B1) to (B4), Examples 3 (A1) to (A4), Examples 3 (B1) to (B4), and Reference Example 3 were performed in the same manner as in Reference Example 1.
(実施例4(A1)~(A4)、実施例4(B1)~(B4)、参考例4)
 未架橋ゴム部材の一表面に配される粉末状のTiOを、該表面に対する表面処理量が2.0mg/cmとなるように配したこと以外は実施例1(A1)~(A4)、実施例1(B1)~(B4)、参考例1と同様にして、実施例4(A1)~(A4)、実施例4(B1)~(B4)、参考例4を行った。
(Examples 4 (A1) to (A4), Examples 4 (B1) to (B4), Reference Example 4)
Examples 1 (A1) to (A4) except that the powdery TiO 2 arranged on one surface of the uncrosslinked rubber member was arranged so that the surface treatment amount on the surface was 2.0 mg / cm 2 . , Examples 1 (B1) to (B4), Examples 4 (A1) to (A4), Examples 4 (B1) to (B4), and Reference Example 4 were performed in the same manner as in Reference Example 1.
(比較例1(A1)~(A4)、比較例1(B1)~(B4)、参考例5)
 未架橋ゴム部材の一表面に粉末状のTiOを配さなかったこと以外は実施例1(A1)~(A4)、実施例1(B1)~(B4)、参考例1と同様にして、比較例1(A1)~(A4)、比較例1(B1)~(B4)、参考例5を行った。
(Comparative Examples 1 (A1) to (A4), Comparative Examples 1 (B1) to (B4), Reference Example 5)
Similar to Examples 1 (A1) to (A4), Examples 1 (B1) to (B4), and Reference Example 1 except that powdered TiO 2 was not arranged on one surface of the uncrosslinked rubber member. , Comparative Examples 1 (A1) to (A4), Comparative Examples 1 (B1) to (B4), and Reference Example 5.
(比較例2(A1)~(A4)、比較例2(B1)~(B4)、参考例6)
 未架橋ゴム部材の一表面に配される粉末状のTiOの代わりにCaCO(比誘電率:1.58)を配したこと以外は実施例3(A1)~(A4)、実施例3(B1)~(B4)、参考例3と同様にして、比較例2(A1)~(A4)、比較例2(B1)~(B4)、参考例6を行った。
(比較例3(A1)~(A4)、比較例3(B1)~(B4)、参考例7)
 未架橋ゴム部材の一表面に配される粉末状のTiOの代わりにAl(比誘電率:2.14)を配したこと以外は実施例3(A1)~(A4)、実施例3(B1)~(B4)、参考例3と同様にして、比較例3(A1)~(A4)、比較例3(B1)~(B4)、参考例7を行った。
(Comparative Examples 2 (A1) to (A4), Comparative Examples 2 (B1) to (B4), Reference Example 6)
Examples 3 (A1) to (A4), Example 3 except that CaCO 3 (relative permittivity: 1.58) was arranged instead of the powdered TiO 2 arranged on one surface of the uncrosslinked rubber member. Comparative Examples 2 (A1) to (A4), Comparative Examples 2 (B1) to (B4), and Reference Example 6 were performed in the same manner as in (B1) to (B4) and Reference Example 3.
(Comparative Examples 3 (A1) to (A4), Comparative Examples 3 (B1) to (B4), Reference Example 7)
Examples 3 (A1) to (A4), except that Al 2 O 3 (relative permittivity: 2.14) was arranged instead of the powdered TiO 2 arranged on one surface of the unbridged rubber member. Comparative Examples 3 (A1) to (A4), Comparative Examples 3 (B1) to (B4), and Reference Example 7 were performed in the same manner as in Examples 3 (B1) to (B4) and Reference Example 3.
 以下の表1は、実施例1~4及び比較例1~3において使用された金属酸化物の種類及び量をまとめたものである。
Figure JPOXMLDOC01-appb-T000001
Table 1 below summarizes the types and amounts of metal oxides used in Examples 1 to 4 and Comparative Examples 1 to 3.
Figure JPOXMLDOC01-appb-T000001
(加熱効率の評価)
 実施例1(A)~4(A)及び比較例1(A)~3(A)における、1520Wのマイクロ波照射時間と、該マイクロ波照射後に測定された架橋ゴム部材の接着面の温度との関係を、図1及び図2に示す。同様に、実施例1(B)~4(B)及び比較例1(B)~3(B)における、570Wのマイクロ波照射時間と、該マイクロ波照射後に測定された架橋ゴム部材の接着面の温度との関係を、図3及び図4に示す。
(Evaluation of heating efficiency)
The microwave irradiation time of 1520 W in Examples 1 (A) to 4 (A) and Comparative Examples 1 (A) to 3 (A) and the temperature of the adhesive surface of the crosslinked rubber member measured after the microwave irradiation. The relationship between the above is shown in FIGS. 1 and 2. Similarly, the microwave irradiation time of 570 W in Examples 1 (B) to 4 (B) and Comparative Examples 1 (B) to 3 (B) and the adhesive surface of the crosslinked rubber member measured after the microwave irradiation. The relationship with the temperature of is shown in FIGS. 3 and 4.
 図1~図4から明らかなように、比誘電率が30以上であるTiOを接着面に配してマイクロ波加熱を行った実施例1~4では、マイクロ波照射によって加熱された接着面の温度が、接着面に金属酸化物が配されなかった比較例1に比べていずれも高くなっていることがわかる。
 また、接着面に比誘電率が30以上であるTiOが0.8mg/cmの量で配された実施例3と、接着面に比誘電率が30を下回るCaCO及びAlをそれぞれ同量含む比較例2及び3とを比較すると、いずれの時点においても実施例3における接着面の温度が比較例2及び3に比べて20℃以上高くなっている。
 したがって、比誘電率が30以上であるTiOを接着面に配することによって、架橋ゴム部材の接着面におけるマイクロ波加熱効率が確実に高められていることがわかる。
As is clear from FIGS. 1 to 4, in Examples 1 to 4 in which TiO 2 having a relative permittivity of 30 or more is arranged on the adhesive surface and microwave heating is performed, the adhesive surface heated by microwave irradiation is performed. It can be seen that the temperature of the above is higher than that of Comparative Example 1 in which the metal oxide is not arranged on the adhesive surface.
Further, Example 3 in which TiO 2 having a relative permittivity of 30 or more was arranged on the adhesive surface in an amount of 0.8 mg / cm 2 , and CaCO 3 and Al 2 O 3 having a relative permittivity of less than 30 on the adhesive surface. When comparing with Comparative Examples 2 and 3 containing the same amount of each, the temperature of the adhesive surface in Example 3 is higher than that of Comparative Examples 2 and 3 by 20 ° C. or more at any time point.
Therefore, it can be seen that the microwave heating efficiency on the adhesive surface of the crosslinked rubber member is surely enhanced by arranging TiO 2 having a relative permittivity of 30 or more on the adhesive surface.
(剥離強度の評価)
 実施例1~4、比較例1~3及び参考例1~7において接着された架橋ゴム部材とTPU部材との接着強度を評価するため、JIS-K6854に準拠するT字はく離試験法に基づき、速度50mm/分で剥離試験を実施した。
 このようにして測定された剥離強度を、図5~図8に示す。
(Evaluation of peel strength)
In order to evaluate the adhesive strength between the crosslinked rubber member and the TPU member bonded in Examples 1 to 4, Comparative Examples 1 to 3 and Reference Examples 1 to 7, based on the T-shaped peeling test method based on JIS-K6854, A peeling test was carried out at a speed of 50 mm / min.
The peel strength measured in this way is shown in FIGS. 5 to 8.
 図5~図8から明らかなように、比誘電率が30以上であるTiOを接着面に配してマイクロ波加熱を行った実施例1~4では、架橋ゴム部材とTPU部材との剥離強度が、接着面に金属酸化物が配されなかった比較例1に比べていずれも高くなっていることがわかる。
 また、接着面に比誘電率が30以上であるTiOが0.8mg/cmの量で配された実施例3と、接着面に比誘電率が30を下回るCaCO及びAlをそれぞれ同量含む比較例2及び3とを比較すると、いずれも実施例3における剥離強度が比較例2及び3に比べて顕著に高くなっている。
 したがって、比誘電率が30以上であるTiOを接着面に配することによって、架橋ゴム部材とTPU部材との接着強度が確実に高められていることがわかる。
As is clear from FIGS. 5 to 8, in Examples 1 to 4 in which TIO 2 having a relative permittivity of 30 or more is arranged on the adhesive surface and microwave heating is performed, the crosslinked rubber member and the TPU member are peeled off. It can be seen that the strength is higher than that of Comparative Example 1 in which the metal oxide is not arranged on the adhesive surface.
Further, Example 3 in which TiO 2 having a relative permittivity of 30 or more was arranged on the adhesive surface in an amount of 0.8 mg / cm 2 , and CaCO 3 and Al 2 O 3 having a relative permittivity of less than 30 on the adhesive surface. When comparing with Comparative Examples 2 and 3 containing the same amount of each, the peel strength in Example 3 is significantly higher than that of Comparative Examples 2 and 3.
Therefore, it can be seen that the adhesive strength between the crosslinked rubber member and the TPU member is surely increased by arranging TiO 2 having a relative permittivity of 30 or more on the adhesive surface.
 なお、図5及び図7に示されるように、接着面に配されたTiOの量が2.0mg/cmと比較的多めであった実施例4では、マイクロ波照射時間を長くした場合における剥離強度の向上が控えめであり、TiOの量が0.8mg/cmである実施例3よりも剥離強度が低くなっている。
 このことは、接着面に配されたTiOの量を増やしすぎると、架橋ゴム部材とTPU部材とがTiO等の金属酸化物を挟んで接着されている部分が増加するが、そのような部分は金属酸化物を挟まずに接着されている部分に比べて接着強度が低いことに起因すると考えられる。
As shown in FIGS. 5 and 7, in Example 4 in which the amount of TiO 2 arranged on the adhesive surface was relatively large at 2.0 mg / cm 2 , when the microwave irradiation time was lengthened. The improvement of the peel strength is modest, and the peel strength is lower than that of Example 3 in which the amount of TiO 2 is 0.8 mg / cm 2 .
This means that if the amount of TiO 2 arranged on the adhesive surface is increased too much, the portion where the crosslinked rubber member and the TPU member are bonded with the metal oxide such as TiO 2 sandwiched between them increases. It is considered that the portion is caused by the lower adhesive strength than the portion bonded without sandwiching the metal oxide.

Claims (11)

  1.  未架橋のゴム部材が用意されるステップと、
     前記未架橋のゴム部材の一面上に、比誘電率が30以上である金属酸化物が配されるステップと、
     前記金属酸化物が配された前記未架橋のゴム部材が加圧下で架橋されることによって、一面上に前記金属酸化物が固着された第1部材が作製されるステップと、
     前記第1部材に対してマイクロ波が照射されるステップと、
     前記第1部材の前記一面上に前記第1部材とは別の第2部材が配置されて、前記第1部材と前記第2部材とが接着されるステップと、
    を備えた、靴用部材の製造方法。
    Steps where uncrosslinked rubber members are prepared,
    A step in which a metal oxide having a relative permittivity of 30 or more is arranged on one surface of the uncrosslinked rubber member.
    A step of producing a first member having the metal oxide fixed on one surface by cross-linking the uncrosslinked rubber member to which the metal oxide is arranged under pressure.
    The step of irradiating the first member with microwaves and
    A step in which a second member different from the first member is arranged on the one surface of the first member and the first member and the second member are adhered to each other.
    A method for manufacturing a member for shoes.
  2.  前記マイクロ波が照射されるステップの後、かつ、前記第2部材が配置されるステップの前に、
     前記第1部材の前記一面上に処理剤が塗布され、その後前記第1部材が加熱されるステップをさらに備えた、請求項1に記載の靴用部材の製造方法。
    After the step of being irradiated with the microwave and before the step of arranging the second member,
    The method for manufacturing a shoe member according to claim 1, further comprising a step of applying a treatment agent on the one surface of the first member and then heating the first member.
  3.  前記金属酸化物が、TiOである、請求項1又は2に記載の靴用部材の製造方法。 The method for manufacturing a shoe member according to claim 1 or 2, wherein the metal oxide is TiO 2 .
  4.  前記金属酸化物を配するステップにおいて、前記未架橋のゴム部材の前記一面上に、前記金属酸化物が0.3~1.0mg/cmの量で配される、請求項1~3のいずれか1項に記載の靴用部材の製造方法。 13. Of claims 1 to 3, in the step of arranging the metal oxide, the metal oxide is arranged in an amount of 0.3 to 1.0 mg / cm 2 on the one surface of the uncrosslinked rubber member. The method for manufacturing a shoe member according to any one of the following items.
  5.  前記金属酸化物が、粉末状である、請求項1~4のいずれか1項に記載の靴用部材の製造方法。 The method for manufacturing a shoe member according to any one of claims 1 to 4, wherein the metal oxide is in the form of powder.
  6.  前記第1部材が靴のアウトソール用部材であり、前記第2部材が靴のミッドソール部材である、請求項1~5のいずれか1項に記載の靴用部材の製造方法。 The method for manufacturing a shoe member according to any one of claims 1 to 5, wherein the first member is a shoe outsole member and the second member is a shoe midsole member.
  7.  架橋ゴム製の第1部材と、前記第1部材とは別の第2部材とが接着されている靴用部材であって、
     前記第1部材と前記第2部材との接着界面に、比誘電率が30以上である金属酸化物を含有している、靴用部材。
    A shoe member to which a first member made of crosslinked rubber and a second member different from the first member are adhered.
    A shoe member containing a metal oxide having a relative permittivity of 30 or more at the adhesive interface between the first member and the second member.
  8.  前記金属酸化物が、TiOである、請求項7に記載の靴用部材。 The shoe member according to claim 7, wherein the metal oxide is TiO 2 .
  9.  前記接着界面に、前記金属酸化物を3~10mg/cmの量で含有している、請求項7又は8に記載の靴用部材。 The shoe member according to claim 7 or 8, wherein the adhesive interface contains the metal oxide in an amount of 3 to 10 mg / cm 2 .
  10.  前記金属酸化物が、粉末状である、請求項7~9のいずれか1項に記載の靴用部材。 The shoe member according to any one of claims 7 to 9, wherein the metal oxide is in the form of powder.
  11.  前記第1部材が靴のアウトソール用部材であり、前記第2部材が靴のミッドソール部材である、請求項7~10のいずれか1項に記載の靴用部材。 The shoe member according to any one of claims 7 to 10, wherein the first member is a shoe outsole member and the second member is a shoe midsole member.
PCT/JP2020/044008 2020-11-26 2020-11-26 Shoe member manufacturing method and shoe member WO2022113234A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006006571A (en) * 2004-06-24 2006-01-12 Mizuno Corp Shoe sole
JP2013151141A (en) * 2011-06-10 2013-08-08 Sumitomo Chemical Co Ltd Method for producing laminate structure
WO2015019490A1 (en) * 2013-08-09 2015-02-12 株式会社アシックス Sole for shoes, and shoes

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006006571A (en) * 2004-06-24 2006-01-12 Mizuno Corp Shoe sole
JP2013151141A (en) * 2011-06-10 2013-08-08 Sumitomo Chemical Co Ltd Method for producing laminate structure
WO2015019490A1 (en) * 2013-08-09 2015-02-12 株式会社アシックス Sole for shoes, and shoes

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