TWI621675B - Adhesive composition, treated fabric and composite laminate - Google Patents

Adhesive composition, treated fabric and composite laminate Download PDF

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TWI621675B
TWI621675B TW105142393A TW105142393A TWI621675B TW I621675 B TWI621675 B TW I621675B TW 105142393 A TW105142393 A TW 105142393A TW 105142393 A TW105142393 A TW 105142393A TW I621675 B TWI621675 B TW I621675B
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fabric
weight
ethylene
propylene
adhesive composition
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TW105142393A
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Chinese (zh)
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TW201823405A (en
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yu-chun Qian
ze-hong Liu
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Priority to CN201710048076.5A priority patent/CN108219712B/en
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Publication of TW201823405A publication Critical patent/TW201823405A/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J123/00Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
    • C09J123/26Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers modified by chemical after-treatment
    • C09J123/32Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers modified by chemical after-treatment by reaction with compounds containing phosphorus or sulfur
    • C09J123/34Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers modified by chemical after-treatment by reaction with compounds containing phosphorus or sulfur by chlorosulfonation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/10Layered products comprising a layer of natural or synthetic rubber next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/14Layered products comprising a layer of natural or synthetic rubber comprising synthetic rubber copolymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/227Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of hydrocarbons, or reaction products thereof, e.g. afterhalogenated or sulfochlorinated
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/39Aldehyde resins; Ketone resins; Polyacetals
    • D06M15/41Phenol-aldehyde or phenol-ketone resins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/24All layers being polymeric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/021Fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04Impregnation, embedding, or binder material
    • B32B2260/046Synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0261Polyamide fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0276Polyester fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0276Polyester fibres
    • B32B2262/0284Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2433/00Closed loop articles
    • B32B2433/02Conveyor belts
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2312/00Crosslinking
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32Polyesters

Abstract

一種黏合用組成物用來將織物與乙烯-丙烯-二烯系橡膠材單元黏合,且包含橡膠膠乳、酚醛聚合物組分、交聯劑及促進劑。該交聯劑選自於丙烯酸酯系化合物、甲基丙烯酸酯系化合物、丙烯酸鹽系化合物、甲基丙烯酸鹽系化合物、N,N’-間苯雙馬來醯亞胺,或上述任意的組合,且以該橡膠膠乳的固形分為100重量份計,該交聯劑的含量範圍為0.1以上至小於1.0重量份。透過該交聯劑及其含量的設計,提升該黏合用組成物與該織物及該乙烯-丙烯-二烯系橡膠材單元的接著力,使該織物與該乙烯-丙烯-二烯系橡膠材單元黏合在一起而不易脫離彼此,且於長期高溫下使用也不易脫離彼此。An adhesive composition is used for adhering a fabric to an ethylene-propylene-diene rubber material unit, and includes a rubber latex, a phenolic polymer component, a cross-linking agent, and an accelerator. The cross-linking agent is selected from the group consisting of an acrylate compound, a methacrylate compound, an acrylate compound, a methacrylate compound, N, N'-m-phenylenemaleimide, or any combination thereof. And, based on the solid content of the rubber latex being 100 parts by weight, the content of the cross-linking agent ranges from 0.1 to less than 1.0 part by weight. Through the design of the cross-linking agent and its content, the adhesion between the bonding composition and the fabric and the ethylene-propylene-diene rubber material unit is improved, so that the fabric and the ethylene-propylene-diene rubber material unit are improved. The units are glued together and not easily detached from each other, and they are not easily detached from each other when used for a long period of high temperature.

Description

黏合用組成物、經處理的織物及複合積層體Adhesive composition, treated fabric and composite laminate

本發明是有關於一種黏合劑,特別是指一種包含橡膠膠乳及酚醛聚合物的黏合用組成物。The invention relates to an adhesive, in particular to an adhesive composition comprising a rubber latex and a phenolic polymer.

中國大陸公開第1314977號揭示一種輸送帶,包含二層黏合橡膠層以及複數條黏合埋設於該等黏合橡膠層間的經處理蕊線,其中,該等黏合橡膠層皆由乙烯-α-烯烴-二烯橡膠所構成。該等經處理蕊線是利用間苯二酚-甲醛水溶液-膠乳黏合劑組合物含浸在複數條蕊線中後進行一黏合處理所形成,其中,該黏合處理包括於200℃至240℃的加熱乾燥程序。該間苯二酚-甲醛水溶液-膠乳黏合劑組合物包含膠乳、金屬氧化物及含硫的硫化促進劑,且該膠乳的固體組分中包括50wt%至100wt%的氯磺化聚乙烯系高分子,而該氯磺化聚乙烯系高分子選自於氯磺化聚乙烯及/或烷基化氯磺化聚乙烯。透過氯磺化聚乙烯系高分子,使得該等經處理蕊線與該等黏合橡膠層間具有優異的動態黏結力,因而使得該輸送帶具有優異的動態特性。Mainland China Publication No. 1314977 discloses a conveyor belt including two layers of adhesive rubber layers and a plurality of processed core lines bonded and buried between the adhesive rubber layers, wherein the adhesive rubber layers are made of ethylene-α-olefin-di Made of ene rubber. The treated core threads are formed by impregnating a plurality of core threads with a resorcinol-formaldehyde aqueous solution-latex adhesive composition, and then performing an adhesion treatment, wherein the adhesion treatment includes heating at 200 ° C to 240 ° C. Drying program. The resorcinol-formaldehyde aqueous solution-latex adhesive composition comprises a latex, a metal oxide, and a sulfur-containing vulcanization accelerator, and the solid component of the latex includes 50 wt% to 100 wt% of a chlorosulfonated polyethylene-based high Molecule, and the chlorosulfonated polyethylene polymer is selected from chlorosulfonated polyethylene and / or alkylated chlorosulfonated polyethylene. Through the chlorosulfonated polyethylene-based polymer, the treated core wire and the adhesive rubber layer have excellent dynamic adhesion, so the conveyor belt has excellent dynamic characteristics.

雖該輸送帶具有優異的動態特性,但該等經處理蕊線與該等黏合橡膠層間的黏合力仍不佳,使得該等經處理蕊線與該等黏合橡膠層長期使用下易於相互脫離,甚至當該輸送帶長期處於高溫下,該等經處理蕊線與該等黏合橡膠層間的接著力變差而更易於相互脫離,導致該輸送帶無法被使用,而使得該輸送帶的使用期限不符合業者所需,因而造成設備成本的增加。Although the conveyor belt has excellent dynamic characteristics, the adhesion between the treated core threads and the adhesive rubber layers is still not good, which makes the treated core threads and the adhesive rubber layers easy to separate from each other under long-term use. Even when the conveyor belt is at a high temperature for a long time, the adhesion between the treated core wires and the adhesive rubber layers becomes worse and it is easier to detach from each other, resulting in the conveyor belt being unable to be used and the life of the conveyor belt It meets the needs of the operators, which increases the cost of equipment.

因此,本發明的第一目的,即在提供一種至少能夠解決先前技術所述的一缺點的黏合用組成物。Therefore, a first object of the present invention is to provide an adhesive composition capable of solving at least one of the disadvantages described in the prior art.

於是,本發明黏合用組成物用來將一織物與乙烯-丙烯-二烯系橡膠材單元黏合。該黏合用組成物包含橡膠膠乳、酚醛聚合物組分、交聯劑及促進劑。該交聯劑選自於丙烯酸酯系化合物、甲基丙烯酸酯系化合物、丙烯酸鹽系化合物、甲基丙烯酸鹽系化合物、N,N’-間苯雙馬來醯亞胺(N,N'-m-phenylenedimaleimide,簡稱PDM),或上述任意的組合,且以該橡膠膠乳的固形分為100重量份計,該交聯劑的含量範圍為0.1重量份以上至小於1.0重量份。Therefore, the adhesive composition of the present invention is used to adhere a fabric to an ethylene-propylene-diene rubber material unit. The bonding composition includes a rubber latex, a phenolic polymer component, a crosslinking agent, and an accelerator. The cross-linking agent is selected from the group consisting of acrylate compounds, methacrylate compounds, acrylate compounds, methacrylate compounds, N, N'-m-phenylenemaleimide (N, N'- m-phenylenedimaleimide (PDM for short), or any combination thereof, and based on the solid content of the rubber latex being 100 parts by weight, the content of the cross-linking agent ranges from 0.1 part by weight to 1.0 part by weight.

本發明的第二目的,即在提供一種經處理的織物。A second object of the present invention is to provide a treated fabric.

於是,本發明經處理的織物,利用將上述的黏合用組成物與一織物接觸,並進行一加熱處理所形成。Therefore, the treated fabric of the present invention is formed by contacting the above-mentioned bonding composition with a fabric and subjecting it to a heat treatment.

本發明的第三目的,即在提供一種複合積層體。A third object of the present invention is to provide a composite laminated body.

於是,本發明複合積層體,利用將上述的黏合用組成物與一織物接觸並進行一加熱處理,接著與乙烯-丙烯-二烯系橡膠材單元接觸並進行一熱壓處理所形成。Therefore, the composite laminated body of the present invention is formed by contacting the above-mentioned composition for adhesion with a fabric and performing a heat treatment, and then contacting the ethylene-propylene-diene rubber material unit and performing a heat-pressing treatment.

本發明的功效在於:透過該交聯劑及其含量的設計,提升該黏合用組成物與該織物及該乙烯-丙烯-二烯系橡膠材單元的接著力,以使該織物與該乙烯-丙烯-二烯系橡膠材單元黏合在一起,而不易脫離彼此,且於長期高溫下使用,也不易脫離彼此。The effect of the present invention is: through the design of the cross-linking agent and its content, the adhesion between the adhesive composition and the fabric and the ethylene-propylene-diene rubber material unit is improved, so that the fabric and the ethylene- The propylene-diene rubber unit is bonded together, and it is not easy to detach from each other, and it is not easy to detach from each other when it is used under high temperature for a long time.

以下將就本發明內容進行詳細說明。The content of the present invention will be described in detail below.

<織物>< Fabric >

該織物的材質例如但不限於聚對苯二甲酸乙二酯(polyethylene terephthalate,簡稱PET)、聚醯胺酯(polyamide,簡稱PA),或聚萘二甲酸乙二醇酯(polyethylene naphthalate,簡稱PEN)等。The material of the fabric is, for example, but not limited to, polyethylene terephthalate (PET), polyamide (PA), or polyethylene naphthalate (PEN) )Wait.

為使該織物與本發明黏合用組成物間具有更佳的接著力,該織物包括一織物本體及複數設置在織物本體的活化組分。該活化組分用來與本發明黏合用組成物形成化學鍵結,以提升該織物與本發明黏合用組成物間的接著力。該等活化組分設置在該織物本體的內部或/及表面。該織物本體具有複數條相互交織的紗線。該等活化組分分別設置於該等紗線內。每一活化組分包括至少一活化劑。該活化劑可單獨一種使用或混合多種使用,且該活化劑例如但不限於環氧系化合物或異氰酸酯系化合物等。In order to have better adhesion between the fabric and the adhesive composition of the present invention, the fabric includes a fabric body and a plurality of activating components disposed on the fabric body. The activating component is used to form a chemical bond with the adhesive composition of the present invention to improve the adhesion between the fabric and the adhesive composition of the present invention. The activating components are disposed inside or / and the surface of the fabric body. The fabric body has a plurality of interwoven yarns. The activating components are respectively disposed in the yarns. Each activating component includes at least one activating agent. The activator may be used singly or in combination. The activator may be, for example, but not limited to, an epoxy-based compound or an isocyanate-based compound.

該環氧系化合物為一具有至少兩個環氧基的環氧系化合物。該環氧系化合物利用鹵化環氧化物與具有至少兩個羥基的化合物進行反應所形成。該具有至少兩個羥基的化合物可單獨一種使用或混合多種使用,且該具有至少兩個羥基的化合物,例如但不限於多元醇系化合物或多元酚系化合物等。該多元醇系化合物,例如但不限於乙二醇(ethylene glycol)、丙三醇(glycerin)或山梨糖醇(sorbitol)等。該多元酚系化合物,例如但不限於雙酚A(bisphenol A)。The epoxy compound is an epoxy compound having at least two epoxy groups. This epoxy-based compound is formed by reacting a halogenated epoxide with a compound having at least two hydroxyl groups. The compound having at least two hydroxyl groups can be used singly or in combination, and the compound having at least two hydroxyl groups can be, for example, but not limited to, a polyhydric alcohol compound or a polyhydric phenol compound. The polyol-based compound is, for example, but not limited to, ethylene glycol, glycerin, sorbitol, and the like. The polyphenol compound is, for example, but not limited to, bisphenol A.

該異氰酸酯系化合物可單獨一種使用或混合多種使用,且該異氰酸酯系化合物,例如但不限於二苯基甲烷二異氰酸酯(methylenediphenyl diisocyanate,簡稱MDI)、甲苯二異氰酸酯(toluene diisocyanate,簡稱TDI)或封端型(blocked)異氰酸酯系化合物等。為避免該異氰酸酯系化合物的反應官能基與水反應,使得能與本發明黏合用組成物反應的反應官能基減少,較佳地,該異氰酸酯系化合物為封端型異氰酸酯系化合物。該封端型異氰酸酯系化合物是由封端劑與具有反應官能基的異氰酸酯系化合物的反應官能基反應所形成。該封端型異氰酸酯系化合物於高溫下使用,會解封而重新生成具有反應官能基的異氰酸酯系化合物及封端劑。該封端劑,例如但不限於含活潑氫的化合物。該含活潑氫的化合物可單獨一種使用或混合多種使用,且該含活潑氫的化合物例如但不限於己內醯胺(caprolactam)、甲基乙基酮肟(methylethylketoxime)、丙二酸二乙酯(diethyl malonate, 簡稱DEM)、乙醯乙酸乙酯(ethyl acetoacetate),或亞硫酸氫鈉(sodium bisulfite)等。The isocyanate-based compound may be used singly or in combination. The isocyanate-based compound may be, for example, but not limited to, methylenediphenyl diisocyanate (MDI), toluene diisocyanate (TDI) or blocked. Blocked isocyanate-based compounds and the like. In order to prevent the reactive functional group of the isocyanate-based compound from reacting with water, so that the reactive functional group capable of reacting with the adhesive composition of the present invention is reduced, preferably, the isocyanate-based compound is a blocked isocyanate-based compound. This blocked isocyanate-based compound is formed by reacting a blocking agent with a reactive functional group of an isocyanate-based compound having a reactive functional group. This blocked isocyanate-based compound is used at a high temperature, and is deblocked to regenerate an isocyanate-based compound and a blocking agent having a reactive functional group. The capping agent is, for example, but not limited to, a compound containing active hydrogen. The active hydrogen-containing compounds may be used alone or in combination. The active hydrogen-containing compounds such as, but not limited to, caprolactam, methylethylketoxime, and diethyl malonate (diethyl malonate, referred to as DEM), ethyl acetoacetate, or sodium bisulfite.

<乙烯-丙烯-二烯系橡膠材單元><Ethylene-propylene-diene rubber material unit>

該乙烯-丙烯-二烯系橡膠材單元包括至少一層乙烯-丙烯-二烯系橡膠材。該乙烯-丙烯-二烯系橡膠材包含共聚物,且該共聚物是一由包含乙烯系化合物、丙烯系化合物與二烯系化合物的組分進行聚合反應所形成。為提升該乙烯-丙烯-二烯系橡膠材的耐熱接著性,該組分還包含過氧化物。該乙烯-丙烯-二烯系橡膠材例如但不限於乙烯-丙烯-二烯系橡膠片、乙烯-丙烯-二烯系橡膠塊或乙烯-丙烯-二烯系橡膠膜等。The ethylene-propylene-diene rubber material unit includes at least one layer of an ethylene-propylene-diene rubber material unit. The ethylene-propylene-diene-based rubber material includes a copolymer, and the copolymer is formed by polymerizing a component including an ethylene-based compound, a propylene-based compound, and a diene-based compound. In order to improve the heat-resistant adhesiveness of the ethylene-propylene-diene rubber material, this component further contains a peroxide. The ethylene-propylene-diene rubber material is, for example, but not limited to, an ethylene-propylene-diene rubber sheet, an ethylene-propylene-diene rubber block, or an ethylene-propylene-diene rubber film.

<<黏合用組成物>>< Composition for Adhesion >>

該黏合用組成物包含橡膠膠乳、酚醛聚合物組分、交聯劑及促進劑。較佳地,該黏合用組成物的總量為100wt%計,該黏合用組成物的固形分的含量範圍為10wt%至30wt%。The bonding composition includes a rubber latex, a phenolic polymer component, a crosslinking agent, and an accelerator. Preferably, the total amount of the adhesive composition is 100 wt%, and the solid content of the adhesive composition ranges from 10 wt% to 30 wt%.

<橡膠膠乳>< Rubber latex >

該橡膠膠乳,例如但不限於丁苯膠乳、丁苯吡膠乳或氯磺化聚烯烴膠乳等。較佳地,該橡膠膠乳為氯磺化聚烯烴膠乳。該氯磺化聚烯烴膠乳包含氯磺化聚烯烴。該氯磺化聚烯烴,例如但不限於氯磺化聚乙烯(chlorosulfonated polyethylene)。該氯磺化聚乙烯具有乙烯重複單元( )、氯乙烯重複單元( ),及氯磺化乙烯重複單元( )。 The rubber latex is, for example, but not limited to, a styrene-butadiene latex, a styrene-butadiene latex, a chlorosulfonated polyolefin latex, and the like. Preferably, the rubber latex is a chlorosulfonated polyolefin latex. The chlorosulfonated polyolefin latex comprises a chlorosulfonated polyolefin. The chlorosulfonated polyolefin is, for example, but not limited to, chlorosulfonated polyethylene. The chlorosulfonated polyethylene has ethylene repeating units ( ), Vinyl chloride repeating unit ( ), And chlorosulfonated ethylene repeating unit ( ).

<酚醛聚合物組分><Phenolic polymer component>

該酚醛聚合物組分包含酚醛聚合物。該酚醛聚合物例如但不限於一由苯二酚系化合物與醛系化合物在鹼性觸媒存在下經縮合聚合反應所形成的酚醛聚合物。該苯二酚系化合物例如但不限於苯二酚。該醛系化合物例如但不限於甲醛。較佳地,該苯二酚系化合物與該醛系化合物的莫耳比例範圍為1:3至3:1。較佳地,該縮合聚合反應的反應溫度範圍為20℃至40℃。較佳地,該縮合聚合反應的反應時間範圍為4小時至6小時。以該橡膠膠乳的固形分為100重量份計,該酚醛聚合物的含量範圍為10重量份至35重量份。該鹼性觸媒例如但不限於氫氧化鈉、氫氧化鉀或氫氧化鎂等。The phenolic polymer component comprises a phenolic polymer. The phenolic polymer is, for example, but not limited to, a phenolic polymer formed by a condensation polymerization reaction of a hydroquinone compound and an aldehyde compound in the presence of a basic catalyst. The hydroquinone-based compound is, for example, but not limited to, hydroquinone. The aldehyde-based compound is, for example, but not limited to, formaldehyde. Preferably, the molar ratio of the hydroquinone compound to the aldehyde compound ranges from 1: 3 to 3: 1. Preferably, the reaction temperature of the condensation polymerization reaction ranges from 20 ° C to 40 ° C. Preferably, the reaction time of the condensation polymerization reaction ranges from 4 hours to 6 hours. The content of the phenolic polymer ranges from 10 parts by weight to 35 parts by weight based on the solid content of the rubber latex. The alkaline catalyst is, for example, but not limited to, sodium hydroxide, potassium hydroxide, or magnesium hydroxide.

<交聯劑>< crosslinking agent >

為使該黏合用組成物與該織物及該乙烯-丙烯-二烯系橡膠材單元間的接著力更佳,較佳地,以該橡膠膠乳的固形分為100重量份計,該交聯劑的含量範圍為0.1重量份至0.8重量份。更佳地,以該橡膠膠乳的固形分為100重量份計,該交聯劑的含量範圍為0.1重量份至0.75重量份。又更佳地,以該橡膠膠乳的固形分為100重量份計,該交聯劑的含量範圍為0.25重量份至0.75重量份。In order to make the adhesion between the adhesive composition and the fabric and the ethylene-propylene-diene rubber material unit better, it is preferable that the crosslinker is based on 100 parts by weight of the solid content of the rubber latex. The content range is 0.1 to 0.8 parts by weight. More preferably, the content of the cross-linking agent ranges from 0.1 parts by weight to 0.75 parts by weight based on the solid content of the rubber latex. Still more preferably, the content of the crosslinking agent ranges from 0.25 to 0.75 parts by weight based on 100 parts by weight of the solid content of the rubber latex.

該交聯劑中的丙烯酸酯系化合物可單獨一種使用或混合多種使用,且該丙烯酸酯系化合物例如但不限於三羥甲基丙烷三丙烯酸酯(trimethylolpropane triacrylate,簡稱TMPTA)或二丙烯酸乙二醇酯(ethylene glycol diacrylate,簡稱EGDA)等。該交聯劑中的甲基丙烯酸酯系化合物可單獨一種使用或混合多種使用,且該甲基丙烯酸酯系化合物例如但不限於三羥甲基丙烷三甲基丙烯酸酯(trimethylolpropane trimethacrylate,簡稱TMPTMA)。該丙烯酸鹽系化合物可單獨一種使用或混合多種使用,且該丙烯酸鹽系化合物例如但不限於丙烯酸鋅系化合物。該丙烯酸鋅系化合物例如但不限於二丙烯酸鋅(zinc diacrylate,簡稱ZDA)。該甲基丙烯酸鹽系化合物可單獨一種使用或混合多種使用,且該甲基丙烯酸鹽系化合物例如但不限於甲基丙烯酸鋅系化合物。該甲基丙烯酸鋅系化合物例如但不限於二甲基丙烯酸鋅(zinc dimethacrylate,簡稱ZDMA)。較佳地,該交聯劑選自於三羥甲基丙烷三丙烯酸酯、三羥甲基丙烷三甲基丙烯酸酯、二丙烯酸乙二醇酯、N,N’-間苯雙馬來醯亞胺、二丙烯酸鋅、二甲基丙烯酸鋅,或上述任意組合。較佳地,該交聯劑為N,N’-間苯雙馬來醯亞胺。The acrylate compound in the cross-linking agent may be used alone or in combination. The acrylate compound such as, but not limited to, trimethylolpropane triacrylate (TMPTA) or ethylene glycol diacrylate. Ester (ethylene glycol diacrylate, EGDA for short). The methacrylate compounds in the cross-linking agent can be used alone or in combination. The methacrylate compounds such as, but not limited to, trimethylolpropane trimethacrylate (TMPTMA) . The acrylate-based compound may be used alone or in combination, and the acrylate-based compound is, for example, but not limited to, a zinc acrylate-based compound. The zinc acrylate-based compound is, for example but not limited to, zinc diacrylate (ZDA). The methacrylate-based compound may be used alone or in combination, and the methacrylate-based compound is, for example, but not limited to, a zinc methacrylate-based compound. The zinc methacrylate-based compound is, for example, but not limited to, zinc dimethacrylate (ZDMA). Preferably, the cross-linking agent is selected from the group consisting of trimethylolpropane triacrylate, trimethylolpropane trimethacrylate, ethylene glycol diacrylate, N, N'-m-phenylene bismaleimide Amine, zinc diacrylate, zinc dimethacrylate, or any combination thereof. Preferably, the cross-linking agent is N, N'-m-phenylenedimaleimide.

<促進劑>< Accelerators >

本發明黏合用組成物還包含促進劑。該促進劑用來促進該交聯劑與該織物間或該交聯劑與該乙烯-丙烯-二烯系橡膠材單元間的交聯反應。為有效地促進該交聯劑與該織物間或該交聯劑與該乙烯-丙烯-二烯系橡膠材單元間的交聯反應,以提升該黏合用組成物與該織物及該乙烯-丙烯-二烯系橡膠材單元間的接著力,且避免該黏合用組成物中的橡膠膠乳自身進行反應,導致降低該黏合用組成物與該織物及該乙烯-丙烯-二烯系橡膠材單元間的接著力,較佳地,以該橡膠膠乳的固形分為100重量份計,該促進劑的含量範圍為1重量份至15重量份。更佳地,以該橡膠膠乳的固形分為100重量份計,該促進劑的含量範圍為3重量份至10重量份。又更佳地,以該橡膠膠乳的固形分為100重量份計,該促進劑的含量範圍為5重量份至8重量份。該促進劑可單獨一種使用或混合多種使用,且該促進劑例如但不限於噻唑系(thiazole-based)促進劑、磺醯胺系(sulphenamide-based)促進劑、秋蘭姆系(thiuram sulphide-based)促進劑,或二硫代胺基甲酸鹽系(dithiocarbamate-based)促進劑等。該噻唑系促進劑例如但不限於二硫化二苯并噻唑(dibenzothiazyl disulfide,簡稱MBTS)。較佳地,該促進劑為噻唑系促進劑。The adhesive composition of the present invention further contains an accelerator. The accelerator is used to accelerate the cross-linking reaction between the cross-linking agent and the fabric or between the cross-linking agent and the ethylene-propylene-diene rubber material unit. In order to effectively promote the cross-linking reaction between the cross-linking agent and the fabric or between the cross-linking agent and the ethylene-propylene-diene rubber material unit, so as to improve the adhesion composition and the fabric and the ethylene-propylene -Adhesive force between diene rubber material units and avoiding the rubber latex in the adhesive composition from reacting by itself, resulting in lowering the adhesion between the adhesive composition and the fabric and the ethylene-propylene-diene rubber material unit Preferably, the content of the accelerator ranges from 1 part by weight to 15 parts by weight based on 100 parts by weight of the solid content of the rubber latex. More preferably, the content of the accelerator ranges from 3 parts by weight to 10 parts by weight based on the solid content of the rubber latex. Still more preferably, the content of the accelerator ranges from 5 parts by weight to 8 parts by weight based on the solid content of the rubber latex. The accelerator can be used singly or in combination, and the accelerator such as, but not limited to, thiazole-based accelerators, sulphenamide-based accelerators, and thiuram sulphide- based) accelerator, or a dithiocarbamate-based accelerator, and the like. The thiazole-based accelerator is, for example, but not limited to, dibenzothiazyl disulfide (MBTS). Preferably, the accelerator is a thiazole-based accelerator.

<金屬氧化物><Metal oxide>

本發明黏合用組成物還包含金屬氧化物。該金屬氧化物用來與該促進劑形成高反應性的錯合物,以加速該交聯劑與該織物間或該交聯劑與該乙烯-丙烯-二烯系橡膠材單元間的交聯反應,且避免該黏合用組成物中的橡膠膠乳自身進行反應,導致降低該黏合用組成物與該織物及該乙烯-丙烯-二烯系橡膠材單元間的接著力,較佳地,以該橡膠膠乳的固形分為100重量份計,該金屬氧化物的含量範圍為1重量份至10重量份。更佳地,以該橡膠膠乳的固形分為100重量份計,該金屬氧化物的含量範圍為1重量份至5重量份。又更佳地,以該橡膠膠乳的固形分為100重量份計,該金屬氧化物的含量範圍為1重量份至2重量份。該金屬氧化物可單獨一種使用或混合多種使用,且該金屬氧化物例如但不限於氧化鋅(ZnO)、氧化鎂(MgO)或氧化鉛(PbO)等。較佳地,該金屬氧化物為氧化鋅。The adhesive composition of the present invention further contains a metal oxide. The metal oxide is used to form a highly reactive complex with the accelerator to accelerate the cross-linking between the cross-linking agent and the fabric or the cross-linking agent and the ethylene-propylene-diene rubber material unit. And prevent the rubber latex in the adhesive composition from reacting by itself, resulting in a decrease in adhesion between the adhesive composition and the fabric and the ethylene-propylene-diene rubber material unit. The rubber latex has a solid content of 100 parts by weight, and the content of the metal oxide ranges from 1 to 10 parts by weight. More preferably, the content of the metal oxide ranges from 1 part by weight to 5 parts by weight based on the solid content of the rubber latex. Still more preferably, based on the solid content of the rubber latex being 100 parts by weight, the content of the metal oxide ranges from 1 part by weight to 2 parts by weight. The metal oxide may be used singly or in combination, and the metal oxide is, for example, but not limited to, zinc oxide (ZnO), magnesium oxide (MgO), lead oxide (PbO), and the like. Preferably, the metal oxide is zinc oxide.

當該金屬氧化物與該促進劑一同使用時,為使該黏合用組成物與該織物及該乙烯-丙烯-二烯系橡膠材單元間的接著力更佳,較佳地,以該橡膠膠乳的固形分為100重量份計,該金屬氧化物及該促進劑的總量和範圍為2重量份至25重量份。更佳地,以該橡膠膠乳的固形分為100重量份計,該金屬氧化物及該促進劑的總量和範圍為4重量份至15重量份。又更佳地,以該橡膠膠乳的固形分為100重量份計,該金屬氧化物及該促進劑的總量和範圍為6重量份至10重量份。When the metal oxide is used together with the accelerator, in order to make the adhesion between the adhesive composition and the fabric and the ethylene-propylene-diene rubber material unit better, it is preferable to use the rubber latex The solid form is divided into 100 parts by weight, and the total amount and range of the metal oxide and the accelerator are 2 to 25 parts by weight. More preferably, the total amount and range of the metal oxide and the accelerator are in the range of 4 parts by weight to 15 parts by weight based on the solid content of the rubber latex. Still more preferably, based on the solid content of the rubber latex being 100 parts by weight, the total amount and range of the metal oxide and the accelerator are 6 to 10 parts by weight.

<<經處理的織物>><< Treatment Fabric >>

該經處理的織物利用將上述的黏合用組成物與一織物接觸,並進行一加熱處理所形成。該織物如上所述,故不再贅述。該黏合用組成物與該織物接觸的方式例如但不限於輥塗法(gravure coating)、噴塗法(spray coating),或浸塗法(dip coating)。該加熱處理是用來使該黏合用組成物與該織物間形成化學鍵結,以提升該黏合用組成物與該織物的接著力。該加熱處理的溫度及時間根據該織物的種類、厚度及在該織物上的該黏合用組成物的量進行調整。為使該黏合用組成物與該織物間有效地形成化學鍵結,且避免使該黏合用組成物與該織物間過度地反應,導致該黏合用組成物無法與該乙烯-丙烯-二烯系橡膠材單元形成化學鍵結,較佳地,該加熱處理的操作溫度範圍為120℃至180℃。較佳地,該加熱處理的操作時間範圍為0.5分鐘至3分鐘。The treated fabric is formed by contacting the above-mentioned bonding composition with a fabric and subjecting it to a heat treatment. The fabric is as described above, so it will not be described again. The method for contacting the adhesive composition with the fabric is, for example, but not limited to, a gravure coating method, a spray coating method, or a dip coating method. The heat treatment is used to form a chemical bond between the bonding composition and the fabric, so as to improve the adhesion between the bonding composition and the fabric. The temperature and time of the heat treatment are adjusted according to the type and thickness of the fabric and the amount of the bonding composition on the fabric. In order to effectively form a chemical bond between the adhesive composition and the fabric, and to avoid excessive reaction between the adhesive composition and the fabric, the adhesive composition cannot be used with the ethylene-propylene-diene rubber. The material units form chemical bonds. Preferably, the operating temperature range of the heat treatment is 120 ° C to 180 ° C. Preferably, the operation time of the heat treatment ranges from 0.5 minutes to 3 minutes.

<<複合積層體>><< Composite Laminated Body >>

該複合積層體利用將上述的黏合用組成物與一織物接觸並進行一加熱處理,接著與乙烯-丙烯-二烯系橡膠材單元接觸並進行一熱壓處理所形成。該織物、該加熱處理及該乙烯-丙烯-二烯系橡膠材單元如上所述,故不再贅述。該熱壓處理是用來使該黏合用組成物與該乙烯-丙烯-二烯系橡膠材單元形成化學鍵結,以提升該黏合用組成物與該乙烯-丙烯-二烯系橡膠材單元的接著力。該熱壓處理的溫度及時間根據在該織物上的該黏合用組成物的量及該乙烯-丙烯-二烯系橡膠材單元的量或厚度等進行調整。較佳地,該熱壓處理的操作溫度範圍為150℃至170℃。較佳地,該熱壓處理的操作時間範圍為20分鐘至40分鐘。The composite laminated body is formed by contacting the above-mentioned bonding composition with a fabric and performing a heat treatment, and then contacting the ethylene-propylene-diene rubber material unit and performing a hot pressing treatment. The fabric, the heat treatment, and the ethylene-propylene-diene rubber material unit are as described above, and will not be described again. The hot-pressing treatment is used to form a chemical bond between the adhesive composition and the ethylene-propylene-diene rubber material unit, so as to improve the adhesion between the adhesive composition and the ethylene-propylene-diene rubber material unit. force. The temperature and time of the hot-pressing treatment are adjusted according to the amount of the adhesion composition on the fabric and the amount or thickness of the ethylene-propylene-diene rubber material unit. Preferably, the operating temperature of the hot-pressing treatment ranges from 150 ° C to 170 ° C. Preferably, the operation time of the hot pressing treatment ranges from 20 minutes to 40 minutes.

該複合積層體可應用至一輸送帶中,並作為該輸送帶的一部分或全部。該輸送帶例如一用於輸送發電廠的煤渣的輸送帶、一用於輸送鋼鐵廠的燒結礦料或礦渣的輸送帶、一輸送水泥廠的高溫物料的輸送帶,或一輸送冶煉廠的高溫物料的輸送帶。The composite laminate can be applied to a conveyor belt and can be used as part or all of the conveyor belt. The conveyor belt is, for example, a conveyor belt for conveying coal slag in a power plant, a conveyor belt for conveying sintered ore or steel slag in a steel plant, a conveyor belt for conveying high temperature materials in a cement plant, or a high temperature conveying plant Material conveyor.

本發明將就以下實施例來作進一步說明,但應瞭解的是,該實施例僅為例示說明之用,而不應被解釋為本發明實施之限制。The present invention will be further described with reference to the following examples, but it should be understood that this example is for illustrative purposes only and should not be construed as a limitation on the implementation of the present invention.

製備例1 N,N’-間苯雙馬來醯亞胺水溶液Preparation Example 1 Aqueous solution of N, N'-m-phenylenemaleimide

將1000克的水與4.4克的N,N’-間苯雙馬來醯亞胺混合並攪拌分散1小時。1000 g of water was mixed with 4.4 g of N, N'-m-phenylenemaleimide and dispersed for 1 hour with stirring.

製備例2 三烯丙基異氰脲酸酯水溶液Preparation Example 2 Triallyl isocyanurate aqueous solution

將1000克的水與4.4克的三烯丙基異氰脲酸酯(triallyl isocyanurate)混合並攪拌分散1小時。1000 g of water was mixed with 4.4 g of triallyl isocyanurate and dispersed for 1 hour with stirring.

實施例1 黏合用組成物Example 1 Adhesive composition

將200克的水與0.7克的氫氧化鈉混合並攪拌至該氫氧化鈉完全溶解,接著加入11 克的間-苯二酚並攪拌至該間笨二酚完全溶解,然後加入16.2克且濃度為37wt%的甲醛溶液,並於30±2℃下攪拌5小時,形成酚醛聚合物組分。將濃度為10wt%的氫氧化鉀水溶液加入氯磺化聚乙烯膠乳(住友精化製,型號:Sepolex CSM),使該氯磺化聚乙烯膠乳的pH值調整到6.5至7.5間,形成一經處理的氯磺化聚乙烯膠乳。將256.4克的經處理的氯磺化聚乙烯膠乳與該酚醛聚合物組分混合並攪拌均勻,接著加入14.65克的包含氧化鋅及二硫化二苯并噻唑的功能試劑(住友精化製,型號:DZ42,固形分的含量為42%,氧化鋅與二硫化二苯并噻唑的重量比例為1:5)及153.7克的水,並於30±2℃攪拌2小時後。然後,加入23.2克的製備例1的N,N’-間苯雙馬來醯亞胺水溶液後並攪拌0.5小時。200 g of water was mixed with 0.7 g of sodium hydroxide and stirred until the sodium hydroxide was completely dissolved, then 11 g of resorcinol was added and stirred until the resorcinol was completely dissolved, then 16.2 g and concentration were added It is a 37 wt% formaldehyde solution and is stirred at 30 ± 2 ° C for 5 hours to form a phenolic polymer component. A 10 wt% potassium hydroxide aqueous solution was added to a chlorosulfonated polyethylene latex (manufactured by Sumitomo Refining, model: Sepolex CSM) to adjust the pH of the chlorosulfonated polyethylene latex to between 6.5 and 7.5 to form a treated Chlorosulfonated polyethylene latex. 256.4 grams of the treated chlorosulfonated polyethylene latex was mixed with the phenolic polymer component and stirred well, and then 14.65 grams of a functional reagent containing zinc oxide and dibenzothiazole disulfide (manufactured by Sumitomo Refinery, model : DZ42, the solid content is 42%, the weight ratio of zinc oxide to dibenzothiazole disulfide is 1: 5) and 153.7 g of water, and it is stirred at 30 ± 2 ° C for 2 hours. Then, 23.2 g of the N, N'-m-phenylenemaleimide aqueous solution of Preparation Example 1 was added and stirred for 0.5 hours.

實施例2至4及比較例1至3Examples 2 to 4 and Comparative Examples 1 to 3

實施例2至4及比較例1至3是以與實施例1相同的步驟來製備黏合用組成物,不同的地方在於如表1所示。Examples 2 to 4 and Comparative Examples 1 to 3 were prepared in the same manner as in Example 1 except that Table 1 shows the differences.

表1 單位:克 實施例 比較例 1 2 3 4 1 2 3 酚醛聚合物組分(固形分的含量為7.76wt%) 200 200 200 200 200 200 200 氫氧化鈉 0.7 0.7 0.7 0.7 0.7 0.7 0.7 間-苯二酚 11 11 11 11 11 11 11 甲醛溶液 (濃度:37 wt%) 16.2 16.2 16.2 16.2 16.2 16.2 16.2 橡膠膠乳 經處理的氯磺化聚乙烯膠乳 (固形分的含量為40wt%) 256.4 256.4 256.4 256.4 256.4 256.4 256.4 功能試劑 DZ42 (固形分的含量為42%) 14.65 14.65 14.65 14.65 14.65 14.65 14.65 153.70 118.75 60.50 2.25 177.00 0.00 153.70 含交聯劑的水溶液 N,N’-間苯雙馬來醯亞胺水溶液 23.2 58.25 116.5 174.75 -- 233.0 -- 三烯丙基異氰脲酸酯水溶液 -- -- -- -- -- -- 23.2 黏合用組成物的 總固形分的含量(wt%) 18.7 18.7 18.7 18.7 18.7 17.3 18.7 氯磺化聚乙烯膠乳的固形分的重量與酚醛聚合物組分的固形分的重量的比值 6 6 6 6 6 6 6 (功能試劑的固形份重量/經處理的氯磺化聚乙烯膠乳的固形分的重量)×100 6 6 6 6 6 6 6 (交聯劑的重量/經處理的氯磺化聚乙烯膠乳的固形分的重量)×100 0.1 0.25 0.5 0.75 -- 1.0 0.1 Table 1 Unit: grams Examples Comparative example 1 2 3 4 1 2 3 Phenolic polymer component (solid content of 7.76 wt%) water 200 200 200 200 200 200 200 Sodium hydroxide 0.7 0.7 0.7 0.7 0.7 0.7 0.7 Resorcinol 11 11 11 11 11 11 11 Formaldehyde solution (concentration: 37 wt%) 16.2 16.2 16.2 16.2 16.2 16.2 16.2 Rubber latex Treated chlorosulfonated polyethylene latex 256.4 256.4 256.4 256.4 256.4 256.4 256.4 Functional reagent DZ42 (42% solid content) 14.65 14.65 14.65 14.65 14.65 14.65 14.65 water 153.70 118.75 60.50 2.25 177.00 0.00 153.70 Cross-linker-containing aqueous solution N, N'-M-phenylenedimaleimide aqueous solution 23.2 58.25 116.5 174.75 - 233.0 - Triallyl isocyanurate in water - - - - - - 23.2 Content of total solids of the composition for adhesion (wt%) 18.7 18.7 18.7 18.7 18.7 17.3 18.7 Ratio of weight of solid content of chlorosulfonated polyethylene latex to weight of solid content of phenolic polymer component 6 6 6 6 6 6 6 (Weight of solid content of functional reagent / Weight of solid content of treated chlorosulfonated polyethylene latex) × 100 6 6 6 6 6 6 6 (Weight of crosslinking agent / weight of solid content of treated chlorosulfonated polyethylene latex) × 100 0.1 0.25 0.5 0.75 - 1.0 0.1

應用例1 複合積層體Application example 1 Composite laminated body

將聚對苯二甲酸乙二酯織物(亞東工業-EE200 AAY,活化紗)浸漬於實施例1的黏合用組成物,接著放入一定型烘乾機(廠牌:Rapid製;型號:R-3),並於120℃進行120秒的乾燥處理,以使水分被移除,然後,加熱至150℃進行180秒的加熱處理,以使該織物與該黏合用組成物間形成化學鍵結,形成一經處理的織物。提供一乙烯-丙烯-二烯系橡膠材單元,且該乙烯-丙烯-二烯系橡膠材單元包括一厚度為0.8mm的第一乙烯-丙烯-二烯系橡膠片(廠牌:台灣三五橡膠廠股份有限公司製;型號: HP100)及一設置在該第一乙烯-丙烯-二烯系橡膠片上且厚度為2.5mm的第二乙烯-丙烯-二烯系橡膠片(廠牌:台灣三五橡膠廠股份有限公司製;型號:HR500;成分:乙烯-丙烯-二烯系橡膠)。將該乙烯-丙烯-二烯系橡膠材單元的第一乙烯-丙烯-二烯系橡膠片覆蓋至該經處理的織物上,形成一疊層。接著將該疊層置入於一熱壓成型試驗機(廠牌:寶大國際儀器製;型號:PT-3110)的模具內進行一熱壓處理,且該熱壓處理的操作溫度為160℃、操作壓力為10 Mpa及操作時間為30分鐘。待該熱壓處理結束後,靜置於室溫下使其冷卻16小時,然後裁切成長為15cm且寬為2.5cm,形成一複合積層體。Polyethylene terephthalate fabric (Yadong Industrial-EE200 AAY, activated yarn) was immersed in the bonding composition of Example 1, and then placed in a certain type of dryer (brand: Rapid; model: R -3), and drying at 120 ° C for 120 seconds to remove moisture, and then heating to 150 ° C for 180 seconds to form a chemical bond between the fabric and the composition for bonding, A treated fabric is formed. An ethylene-propylene-diene-based rubber material unit is provided, and the ethylene-propylene-diene-based rubber material unit includes a first ethylene-propylene-diene-based rubber sheet having a thickness of 0.8 mm (brand: Taiwan Sanwu Manufactured by Rubber Factory Co., Ltd .; model: HP100) and a second ethylene-propylene-diene rubber sheet (brand: Taiwan No.3) set on the first ethylene-propylene-diene rubber sheet and having a thickness of 2.5 mm Made by Five Rubber Factory Co., Ltd .; Model: HR500; Composition: Ethylene-propylene-diene rubber). The first ethylene-propylene-diene rubber sheet of the ethylene-propylene-diene rubber material unit was covered on the treated fabric to form a laminate. The laminate was then placed in a hot-press forming tester (brand: Baoda International Instruments; model: PT-3110) for a hot-pressing process, and the operating temperature of the hot-pressing process was 160 ° C. , Operating pressure is 10 Mpa and operating time is 30 minutes. After the hot-pressing treatment is completed, the sample is left to cool at room temperature for 16 hours, and then cut to a length of 15 cm and a width of 2.5 cm to form a composite laminate.

應用例2至4及比較應用例1至3 複合積層體Application Examples 2 to 4 and Comparative Application Examples 1 to 3 Composite laminates

應用例2至4及比較應用例1至3是以與應用例1相同的步驟來製備複合積層體,不同的地方在於改變黏合用組成物,如表2所示。Application Examples 2 to 4 and Comparative Application Examples 1 to 3 were used to prepare a composite laminate in the same procedure as in Application Example 1, except that the composition for bonding was changed, as shown in Table 2.

比較應用例4Comparative application example 4

將聚對苯二甲酸乙二酯織物(廠牌:亞東工業;型號:EE200 AAY)浸漬於比較例1的黏合用組成物,接著放入一定型烘乾機(廠牌:Rapid製;型號:R-3),並於120℃進行120秒的乾燥處理,以使水分被移除,然後,加熱至150℃進行180秒的加熱處理,形成一半成品。將乙烯-丙烯-二烯系橡膠片(廠牌:台灣三五橡膠廠股份有限公司製;型號: HP100)以甲苯溶解,形成一塗佈液。將該塗佈液塗覆於該半成品的表面,接著以80℃進行加熱3分鐘,以去除甲苯,形成一經處理的織物。提供一乙烯-丙烯-二烯系橡膠材單元,且該乙烯-丙烯-二烯系橡膠材單元包括一厚度為0.8mm的第一乙烯-丙烯-二烯系橡膠片(廠牌:台灣三五橡膠廠股份有限公司製;型號: HP100)及一設置在該第一乙烯-丙烯-二烯系橡膠片上且厚度為2.5mm的第二乙烯-丙烯-二烯系橡膠片(廠牌:台灣三五橡膠廠股份有限公司製;型號:HR500;成分:乙烯-丙烯-二烯系橡膠)。將該乙烯-丙烯-二烯系橡膠材單元的第一乙烯-丙烯-二烯系橡膠片覆蓋至該經處理的織物上,形成一疊層。接著將該疊層置入於一熱壓成型試驗機(廠牌:寶大國際儀器製;型號:PT-3110)的模具內進行一熱壓處理,且該熱壓處理的操作溫度為160℃、操作壓力為10 Mpa及操作時間為30分鐘。待該熱壓處理結束後,靜置於室溫下使其冷卻16小時,然後裁切成長為15cm且寬為2.5cm,形成一複合積層體。Polyethylene terephthalate fabric (brand: Yadong Industrial; model: EE200 AAY) was immersed in the adhesive composition of Comparative Example 1 and then placed in a certain type of dryer (brand: Rapid; model) : R-3), and dried at 120 ° C. for 120 seconds to remove moisture, and then heated to 150 ° C. for 180 seconds to form a half finished product. An ethylene-propylene-diene rubber sheet (brand: made by Taiwan Sanwu Rubber Factory Co., Ltd .; model: HP100) was dissolved in toluene to form a coating solution. The coating solution was coated on the surface of the semi-finished product, and then heated at 80 ° C. for 3 minutes to remove toluene to form a treated fabric. An ethylene-propylene-diene-based rubber material unit is provided, and the ethylene-propylene-diene-based rubber material unit includes a first ethylene-propylene-diene-based rubber sheet having a thickness of 0.8 mm (brand: Taiwan Sanwu Manufactured by Rubber Factory Co., Ltd .; model: HP100) and a second ethylene-propylene-diene rubber sheet (brand: Taiwan No.3) set on the first ethylene-propylene-diene rubber sheet and having a thickness of 2.5 mm Made by Five Rubber Factory Co., Ltd .; Model: HR500; Composition: Ethylene-propylene-diene rubber). The first ethylene-propylene-diene rubber sheet of the ethylene-propylene-diene rubber material unit was covered on the treated fabric to form a laminate. The laminate was then placed in a hot-press forming tester (brand: Baoda International Instruments; model: PT-3110) for a hot-pressing process, and the operating temperature of the hot-pressing process was 160 ° C. , Operating pressure is 10 Mpa and operating time is 30 minutes. After the hot-pressing treatment is completed, the sample is left to cool at room temperature for 16 hours, and then cut to a length of 15 cm and a width of 2.5 cm to form a composite laminate.

評價項目Evaluation item

初始接著力量測:使用一拉力測試機(廠牌:Instron 製;型號:5566) 依據標準方法ASTM D4393-04對應用例1至4及比較應用例1至4的複合積層體進行接著力測試,且該測試的拉伸速度設定為100 mm/min。Initial adhesion force measurement: A tensile tester (brand: Instron; model: 5566) was used to perform adhesion force tests on the composite laminates of application examples 1 to 4 and comparative application examples 1 to 4 according to the standard method ASTM D4393-04, and The tensile speed for this test was set to 100 mm / min.

老化接著力量測:將初始接著力量測所述的應用例1至4及比較應用例1至4的複合積層體放入一溫度設定在200℃的熱風烘箱(廠牌:Prema 製;型號:RHD-452)中4小時,接著自該熱風烘箱取出並冷卻,然後使用一拉力測試機(廠牌:Instron 製;型號:5566) 依據標準方法ASTM D4393-04對應用例1至4及比較應用例1至4的複合積層體進行接著力測試,且該測試的拉伸速度設定為100 mm/min。Aging and strength measurement: The composite laminates of application examples 1 to 4 and comparative application examples 1 to 4 described in the initial adhesion measurement were placed in a hot air oven (brand: Prema; model: RHD) set at 200 ° C -452) for 4 hours, then taken out of the hot air oven and cooled, and then using a tensile tester (brand: Instron; model: 5566) according to the standard method ASTM D4393-04 for application examples 1 to 4 and comparative application example 1 The composite laminates of 4 to 4 were subjected to the adhesion force test, and the tensile speed of the test was set to 100 mm / min.

橡膠覆蓋率(單位:%):以目視觀察經初始接著力量測後及經老化接著力量測後的應用例1至4及比較應用例1至4的複合積層體,並評量出該複合積層體中該乙烯-丙烯-二烯系橡膠材單元覆蓋在該經處理的織物的程度。○:70%至100%;△:40%至小於70%;╳: <40%。Rubber coverage (unit:%): visually observe the composite laminates of application examples 1 to 4 and comparative application examples 1 to 4 after initial strength measurement and after aging and strength measurement, and evaluate the composite laminate The extent to which the ethylene-propylene-diene rubber material unit covers the treated fabric. ○: 70% to 100%; △: 40% to less than 70%; ╳: <40%.

浸膠率(Dipping pick up,簡稱DPU,單位:%):將應用例1至4及比較應用例1至4的經處理的織物透過式(1)計算出該黏合用組成物的含量。該式(1)為浸膠率(%)=[(經處理的織物重量-織物重量)/織物重量]×100%。Dipping pick up (DPU for short, unit:%): The treated fabrics of Application Examples 1 to 4 and Comparative Application Examples 1 to 4 were used to calculate the content of the bonding composition through Formula (1). The formula (1) is the dipping rate (%) = [(treated fabric weight-fabric weight) / fabric weight] × 100%.

表2 應用例 比較應用例 1 2 3 4 1 2 3 4 實施例 1 2 3 4 -- -- -- -- 比較例 -- -- -- -- 1 2 3 1 初始 接著力(N/mm) 8.21 9.18 8.96 7.98 3.74 2.51 4.16 8.03 橡膠覆蓋率(%) 老化 接著力(N/mm) 5.37 6.89 6.61 5.63 1.93 1.23 5.72 3.63 橡膠覆蓋率(%) 浸膠率(%) 2.86 2.93 2.97 2.95 3.03 3.10 3.03 3.03 Table 2 Application example Comparative application example 1 2 3 4 1 2 3 4 Examples 1 2 3 4 - - - - Comparative example - - - - 1 2 3 1 initial Force (N / mm) 8.21 9.18 8.96 7.98 3.74 2.51 4.16 8.03 Rubber coverage (%) Ageing Force (N / mm) 5.37 6.89 6.61 5.63 1.93 1.23 5.72 3.63 Rubber coverage (%) Dipping rate (%) 2.86 2.93 2.97 2.95 3.03 3.10 3.03 3.03

由表2的應用例1至4及比較應用例1的實驗數據可知,比較應用例1的複合積層體因所使用的黏合用組成物未包含交聯劑,使得該織物與該乙烯-丙烯-二烯系橡膠材單元間的接著力不佳,而本發明應用例1至4的複合積層體因所使用的黏合用組成物包含交聯劑,使得該織物與該乙烯-丙烯-二烯系橡膠材單元間的接著力變佳。From the experimental data of Application Examples 1 to 4 and Comparative Application Example 1 in Table 2, it can be known that the composite laminate of Comparative Application Example 1 does not contain a cross-linking agent because the bonding composition used does not include a crosslinker, so that the fabric and the ethylene-propylene- The adhesion force between the diene rubber material units is not good. However, the composite laminates according to the application examples 1 to 4 of the present invention contain a crosslinking agent because the adhesive composition used includes the fabric and the ethylene-propylene-diene system. Adhesion between rubber material units is improved.

由表2的應用例1至4及比較應用例2的實驗數據可知,比較應用例2的複合積層體因所使用的黏合用組成物的交聯劑的含量過高,使得該織物與該乙烯-丙烯-二烯系橡膠材單元間的接著力不佳,而本發明應用例1至5的複合積層體因所使用的黏合用組成物的交聯劑含量為0.1重量份至0.75重量份(以該氯磺化聚乙烯膠乳的固形分為100重量份計),使得該織物與該乙烯-丙烯-二烯系橡膠材單元間的接著力變佳。From the experimental data of Application Examples 1 to 4 and Comparative Application Example 2 in Table 2, it can be seen that the composite laminate of Comparative Application Example 2 has an excessively high content of the crosslinking agent for the adhesive composition used, which makes the fabric and the ethylene -The adhesion between the propylene-diene-based rubber material units is not good, and the composite laminates of Application Examples 1 to 5 of the present invention have a crosslinking agent content of 0.1 to 0.75 parts by weight due to the content of the crosslinking composition used Based on 100 parts by weight of the solid content of the chlorosulfonated polyethylene latex, the adhesion between the fabric and the ethylene-propylene-diene rubber material unit is improved.

由表2的應用例1至4及比較應用例3的實驗數據可知,比較應用例3的複合積層體因所使用的黏合用組成物的交聯劑為三烯丙基異氰脲酸酯,使得該織物與該乙烯-丙烯-二烯系橡膠材單元間的接著力不佳,而本發明應用例1至4的複合積層體因所使用的黏合用組成物的交聯劑為N,N’-間苯雙馬來醯亞胺,使得該織物與該乙烯-丙烯-二烯系橡膠材單元間的接著力變佳。From the experimental data of Application Examples 1 to 4 and Comparative Application Example 3 in Table 2, it can be seen that the cross-linking agent of the bonding composition used in the composite laminate of Comparative Application Example 3 is triallyl isocyanurate. As a result, the adhesion between the fabric and the ethylene-propylene-diene rubber material unit is poor, and the composite laminates of Application Examples 1 to 4 of the present invention are N, N because of the cross-linking agent of the adhesive composition used. '-M-phenylenebismaleimide makes the adhesion between the fabric and the ethylene-propylene-diene rubber material unit better.

由表2的應用例1至4及比較應用例4的實驗數據可知,比較應用例4的複合積層體因所使用的黏合用組成物未包含交聯劑且其雖使用一塗佈液以輔助該黏合用組成物與該乙烯-丙烯-二烯系橡膠材單元間的接著力,但該織物與該乙烯-丙烯-二烯系橡膠材單元間的接著力仍不佳,而本發明應用例1至4的複合積層體因所使用的黏合用組成物包含交聯劑,使得該織物與該乙烯-丙烯-二烯系橡膠材單元間的接著力變佳。From the experimental data of Application Examples 1 to 4 and Comparative Application Example 4 in Table 2, it can be known that the composite laminate of Comparative Application Example 4 does not contain a cross-linking agent because the adhesive composition used does not contain a cross-linking agent, and although it uses a coating solution to assist The adhesive force between the adhesive composition and the ethylene-propylene-diene rubber material unit, but the adhesive force between the fabric and the ethylene-propylene-diene rubber material unit is still not good, and the application example of the present invention Since the composite laminates 1 to 4 contain a crosslinking agent, the adhesion between the fabric and the ethylene-propylene-diene rubber material unit is improved.

綜上所述,透過該交聯劑及其含量的設計,提升該黏合用組成物與該織物及該乙烯-丙烯-二烯系橡膠材單元間的接著力,以使該織物與該乙烯-丙烯-二烯系橡膠材單元黏合在一起,而不易脫離彼此,且於長期高溫下使用,也不易脫離彼此,故確實能達成本發明的目的。In summary, through the design of the cross-linking agent and its content, the adhesion between the adhesive composition and the fabric and the ethylene-propylene-diene rubber material unit is improved, so that the fabric and the ethylene- The propylene-diene rubber material units are adhered together, and it is not easy to be separated from each other, and it is not easy to be separated from each other when used at a high temperature for a long time, so it can indeed achieve the purpose of the present invention.

惟以上所述者,僅為本發明的實施例而已,當不能以此限定本發明實施的範圍,凡是依本發明申請專利範圍及專利說明書內容所作的簡單的等效變化與修飾,皆仍屬本發明專利涵蓋的範圍內。However, the above are only examples of the present invention. When the scope of implementation of the present invention cannot be limited by this, any simple equivalent changes and modifications made according to the scope of the patent application and the contents of the patent specification of the present invention are still Within the scope of the invention patent.

Claims (9)

一種黏合用組成物,用來將一織物與乙烯-丙烯-二烯系橡膠材單元黏合,包含: 橡膠膠乳; 酚醛聚合物組分,包括酚醛聚合物; 交聯劑,其中,該交聯劑選自於丙烯酸酯系化合物、甲基丙烯酸酯系化合物、丙烯酸鹽系化合物、甲基丙烯酸鹽系化合物、N,N’-間苯雙馬來醯亞胺,或上述任意的組合,且以該橡膠膠乳的固形分為100重量份計,該交聯劑的含量範圍為0.1重量份以上至小於1.0重量份;及 促進劑。An adhesive composition for adhering a fabric to an ethylene-propylene-diene rubber material unit, comprising: a rubber latex; a phenolic polymer component, including a phenolic polymer; and a crosslinking agent, wherein the crosslinking agent Selected from acrylate compounds, methacrylate compounds, acrylate compounds, methacrylate compounds, N, N'-m-phenylenebismaleimide, or any combination thereof, and The rubber latex has a solid content of 100 parts by weight, and the content of the crosslinking agent ranges from 0.1 part by weight to less than 1.0 part by weight; and an accelerator. 如請求項1所述的黏合用組成物,其中,以該橡膠膠乳的固形分為100重量份計,該交聯劑的含量範圍為0.1重量份至0.8重量份。The adhesive composition according to claim 1, wherein the content of the crosslinking agent ranges from 0.1 to 0.8 parts by weight based on 100 parts by weight of the solid content of the rubber latex. 如請求項1所述的黏合用組成物,其中,該交聯劑選自於三羥甲基丙烷三丙烯酸酯、三羥甲基丙烷三甲基丙烯酸酯、二丙烯酸乙二醇酯、N,N’-間苯雙馬來醯亞胺、二丙烯酸鋅、二甲基丙烯酸鋅,或上述任意的組合。The adhesive composition according to claim 1, wherein the crosslinking agent is selected from the group consisting of trimethylolpropane triacrylate, trimethylolpropane trimethacrylate, ethylene glycol diacrylate, N, N'-m-phenylenebismaleimide, zinc diacrylate, zinc dimethacrylate, or any combination thereof. 如請求項1所述的黏合用組成物,其中,以該橡膠膠乳的固形分為100重量份計,該促進劑的含量範圍為1重量份至15重量份。The adhesive composition according to claim 1, wherein the content of the accelerator ranges from 1 part by weight to 15 parts by weight based on the solid content of the rubber latex. 如請求項1所述的黏合用組成物,還包含金屬氧化物。The adhesive composition according to claim 1, further comprising a metal oxide. 如請求項5所述的黏合用組成物,其中,以該橡膠膠乳的固形分為100重量份計,該金屬氧化物的含量範圍為1重量份至10重量份。The adhesive composition according to claim 5, wherein the content of the metal oxide ranges from 1 part by weight to 10 parts by weight based on the solid content of the rubber latex. 如請求項1所述的黏合用組成物,其中,該酚醛聚合物為一由苯二酚系化合物與醛系化合物經縮合聚合反應所形成的酚醛聚合物。The composition for adhesion according to claim 1, wherein the phenolic polymer is a phenolic polymer formed by a condensation polymerization reaction of a hydroquinone-based compound and an aldehyde-based compound. 一種經處理的織物,利用將一如請求項1至7中任一項所述的黏合用組成物與一織物接觸,並進行一加熱處理所形成。A treated fabric formed by contacting a bonding composition according to any one of claims 1 to 7 with a fabric and subjecting it to a heat treatment. 一種複合積層體,利用將一如請求項1至7中任一項所述的黏合用組成物與一織物接觸並進行一加熱處理,接著與乙烯-丙烯-二烯系橡膠材單元接觸並進行一熱壓處理所形成。A composite laminated body is obtained by contacting a bonding composition according to any one of claims 1 to 7 with a fabric and performing a heat treatment, and then contacting the ethylene-propylene-diene rubber material unit and performing the same. Formed by a hot pressing process.
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