WO2022111552A1 - Power battery cooling module, thermal runaway processing method and device, and storage medium - Google Patents

Power battery cooling module, thermal runaway processing method and device, and storage medium Download PDF

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Publication number
WO2022111552A1
WO2022111552A1 PCT/CN2021/132971 CN2021132971W WO2022111552A1 WO 2022111552 A1 WO2022111552 A1 WO 2022111552A1 CN 2021132971 W CN2021132971 W CN 2021132971W WO 2022111552 A1 WO2022111552 A1 WO 2022111552A1
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WO
WIPO (PCT)
Prior art keywords
casing
battery
cooling module
batteries
power battery
Prior art date
Application number
PCT/CN2021/132971
Other languages
French (fr)
Chinese (zh)
Inventor
耿宇明
孙焕丽
孙士杰
卢军
赵名翰
刘涛
Original Assignee
中国第一汽车股份有限公司
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Application filed by 中国第一汽车股份有限公司 filed Critical 中国第一汽车股份有限公司
Publication of WO2022111552A1 publication Critical patent/WO2022111552A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L3/00Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
    • B60L3/0023Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
    • B60L3/0046Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train relating to electric energy storage systems, e.g. batteries or capacitors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00Electric propulsion with power supplied within the vehicle
    • B60L50/50Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/60Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
    • B60L50/64Constructional details of batteries specially adapted for electric vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L58/00Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
    • B60L58/10Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
    • B60L58/24Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries for controlling the temperature of batteries
    • B60L58/26Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries for controlling the temperature of batteries by cooling
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/62Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625Vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/655Solid structures for heat exchange or heat conduction
    • H01M10/6556Solid parts with flow channel passages or pipes for heat exchange
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/655Solid structures for heat exchange or heat conduction
    • H01M10/6556Solid parts with flow channel passages or pipes for heat exchange
    • H01M10/6557Solid parts with flow channel passages or pipes for heat exchange arranged between the cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/656Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
    • H01M10/6561Gases
    • H01M10/6563Gases with forced flow, e.g. by blowers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00Batteries for particular applications
    • H01M2220/20Batteries in motive systems, e.g. vehicle, ship, plane
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

Definitions

  • the present application relates to the technical field of power batteries, for example, to a power battery cooling module, a thermal runaway processing method, equipment, and storage medium.
  • the battery tabs on the battery are usually connected to the positive and negative electrodes in the battery core. Therefore, the cooling effect of the battery and the battery tabs should be ensured as much as possible during the cooling process of the battery.
  • the battery will release a large amount of smoke that is harmful to the human body, which needs to be discharged to the outside of the vehicle in time.
  • a battery bracket is usually set in the module, a soft-pack battery is installed in the battery bracket, and a cooling air duct is formed to cool multiple batteries. It is also difficult to discharge harmful gases in time when thermal runaway occurs.
  • an embodiment of the present application discloses a power battery cooling module, including:
  • a casing an installation cavity is formed in the casing, and the top wall of the casing is provided with an air source communicating with the installation cavity; a support piece, the support piece is arranged in the installation cavity, the support piece A plurality of the support members are distributed at intervals along the length direction of the casing, and two opposite inner walls of the casing are respectively provided with one support member and the other of the plurality of support members.
  • a support there is a gap between two ends of each of the multiple supports and the inner wall of the casing; a battery, there are multiple batteries, and the cell tabs of each battery are connected to the inner wall of the casing.
  • each of the batteries is provided between two adjacent support members among the plurality of support members, and a side wall of each of the batteries and the support members are formed with a first air duct, a second air duct is formed between the inner wall of the casing and the ends of the plurality of batteries, and the battery core tabs are located in the second air duct; an exhaust assembly, the exhaust air
  • the air assembly is arranged on the bottom wall of the housing and communicates with the installation cavity, the exhaust assembly is used to communicate with the installation cavity and the interior space and the exterior space respectively, and the exhaust assembly communicates with the installation cavity.
  • the communication area between the interior space and the exhaust assembly and the exterior space is adjustable.
  • the embodiment of the present application discloses a thermal runaway processing method, the thermal runaway processing method adopts the power battery cooling module described above, and the thermal runaway processing method includes: S1, the controller monitors the casing Whether thermal runaway occurs inside; S2. In response to the controller monitoring that thermal runaway occurs inside the housing, the controller increases the intake air volume and the intake speed of the air source toward the installation cavity; S3 , the exhaust assembly closes the passage between the installation cavity and the vehicle interior space and adjusts the communication area between the installation cavity and the vehicle exterior space to the maximum.
  • an electronic device including:
  • memory arranged to store at least one program
  • the at least one processor is configured to execute the at least one program to implement the thermal runaway processing method as described above.
  • an embodiment of the present application discloses a computer-readable storage medium, where the computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, implements the thermal runaway processing method described above.
  • FIG. 1 is a schematic structural diagram of the power battery cooling module provided by the specific embodiment of the present application after removing the exhaust component;
  • FIG. 2 is a schematic top-view structural diagram of a power battery cooling module provided by a specific embodiment of the present application
  • Fig. 3 is the partial enlarged structure schematic diagram of A place in Fig. 2;
  • FIG. 4 is a schematic structural diagram of an exhaust assembly provided by a specific embodiment of the present application.
  • FIG. 5 is a schematic structural diagram of an electronic device according to an embodiment of the present application.
  • Exhaust assembly 61, Connecting pipe; 62, First exhaust pipe; 63, Second exhaust pipe; 64, Regulating part; 641, Driving part; 642, Valve plate;
  • connection should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection, or It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication between the two elements or the interaction relationship between the two elements.
  • connection may be a fixed connection or a detachable connection, or It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication between the two elements or the interaction relationship between the two elements.
  • the first feature "on” or “under” the second feature may include direct contact between the first and second features, or may include the first and second features.
  • the two features are not in direct contact but through another feature between them.
  • the first feature being “above”, “over” and “above” the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature.
  • the first feature is “below”, “below” and “below” the second feature includes the first feature is directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
  • FIG. 1 discloses a power battery cooling module, which includes a casing 1 , a support 2 , a battery 3 and an exhaust assembly 6 .
  • An installation cavity is formed in the housing 1 , and a gas source communicated with the installation cavity is provided on the top wall of the housing 1 .
  • the supporting member 2 is arranged in the installation cavity, and there are multiple supporting members 2.
  • the plurality of supporting members 2 are distributed at intervals along the length direction L of the casing 1.
  • a supporting member 2 is respectively provided on the two opposite inner walls of the casing 1. , there is a gap between the two ends of the support member 2 and the inner wall of the housing 1 .
  • each battery 3 is connected to the inner wall of the casing 1 , each battery 3 is arranged between two adjacent supporting members 2 , and the side wall of each battery 3 is connected to the inner wall of the casing 1 .
  • a first air duct 4 is formed between the parts 2
  • a second air duct 5 is formed between the inner wall of the casing 1 and the end of the battery 3
  • the battery core tabs 31 are located in the second air duct 5 .
  • the exhaust assembly 6 is arranged on the bottom wall of the housing 1 and communicates with the installation cavity. The exhaust assembly 6 is used to communicate the installation cavity, the interior space and the exterior space, and the exhaust assembly 6 is connected to the interior space and the exterior space.
  • the connection area is adjustable.
  • the support member 2 can not only support the stable installation of the plurality of batteries 3 in the casing 1 , but also form a first wind between the support member 2 and the side wall of the battery 3 .
  • a second air duct 5 can be formed between the plurality of supports 2 and the inner wall of the casing 1, and the battery 3 is installed in the casing.
  • a plurality of supports 2 and a plurality of batteries 3 can divide the installation cavity into a plurality of first air ducts 4 and a plurality of second air ducts 5, and the cell tabs 31 of the batteries 3 are located in the support 2 In the second air duct 5 between it and the inner wall of the housing 1 .
  • the cooling air circulates in the vertical direction and passes through the plurality of first air ducts 4 and the plurality of second air ducts 5 respectively, and then enters the exhaust assembly 6 , when the cooling air circulates in the first air duct 4 , it can simultaneously cool the side walls of the battery 3 and the support 2 on both sides of the first air duct 4 , and when the cooling air circulates in the plurality of first air ducts 4 It has a cooling effect on the two side walls of all batteries 3, which ensures the cooling effect of the battery 3 during the use of the power battery cooling module; when the cooling air circulates in the second air duct 5, it can not only cool the end face of the battery 3 and the battery 3;
  • the side wall of the casing 1 has a cooling effect, and can also effectively cool the cell tabs 31 on the end face of the battery 3, thereby effectively reducing the temperature of the cell tabs 31 when the battery 3 is working, ensuring that the battery 3
  • the operating temperature is within the normal range
  • the forced heat dissipation of the battery tabs 31 and the sides of the batteries 3 can be better achieved, which not only has a good heat dissipation effect, but also makes the battery 3
  • the temperature distribution is more uniform, which effectively reduces the possibility of thermal runaway of the power battery cooling module.
  • the exhaust assembly 6 can discharge the cooling air that has been radiated into the cabin again, which can eliminate the phenomenon of pressure drop in the cabin after the air source is extracted.
  • the exhaust assembly 6 can also The cooling air is discharged to the space outside the vehicle.
  • the exhaust assembly 6 can close the connection between it and the interior space of the vehicle, and discharge the harmful gas and cooling air to the outside of the vehicle, which can better ensure that the harmful gas will not affect the passengers, and can also more quickly.
  • the heat of thermal runaway is discharged to the outer space of the vehicle, which can achieve better emergency treatment of thermal runaway.
  • the support member 2 can form a plurality of first air ducts 4 and second air ducts 5 in the installation cavity, and the cooling air input from the air source into the installation cavity can pass through the first air duct 4
  • the cooling air can be discharged from the exhaust assembly 6 to the interior space and the exterior space of the vehicle.
  • the plurality of batteries 3 are divided into two groups of battery packs, each group of battery packs includes a plurality of batteries 3 spaced along the length direction of the casing 1 , and the two groups of battery packs They are arranged at intervals in the width direction of the casing 1 , and the cell tabs 31 of the two groups of battery packs are respectively connected to two opposite inner walls of the casing 1 .
  • the power battery cooling module further includes a heat insulating member 7, one end of each battery pack is abutted on the side wall of the heat insulating member 7, and the The other end is provided with cell tabs 31 , and the cell tabs 31 of the two sets of battery packs are respectively connected to two opposite inner walls of the casing 1 .
  • the heat insulating member 7 can not only have a heat insulating effect on the plurality of batteries 3 of the two battery packs, but also can play a buffering and electrical insulating effect, so as to ensure the reliability of the power battery cooling module.
  • the heat insulating member 7 is an elastic structure
  • the thickness of the heat insulating member 7 is 1mm-5mm
  • the heat insulating member 7 can be made of EPDM (Ethylene Propylene Diene Monomer, EPDM rubber) foam or silicon foam, etc. Made of materials with thermal, buffering and insulating effects.
  • EPDM Ethylene Propylene Diene Monomer, EPDM rubber
  • the plurality of supports 2 are divided into two groups of supports, and the groups of supports include a plurality of supports 2 distributed at intervals along the length direction of the housing 1 , and the two groups One end of the support group is abutted on the two side walls of the heat insulating element 7 respectively, and there is a gap between the other end of the two support groups and the two independent side walls of the housing 1 which are disposed opposite to each other.
  • the arrangement of the two support groups can better adapt to the power battery cooling module with the heat insulating member 7, thereby ensuring the reliable arrangement of the plurality of first air ducts 4 in the installation cavity,
  • the housing 1 includes two end plates 11 , two side plates 12 and a plurality of bus bars 13 , and the two side plates 12 are provided with a plurality of mounting holes, Each bus bar 13 is connected to the cell tabs 31 of one battery 3 , and each bus bar 13 is embedded in a mounting hole.
  • the end plate 11 and the side plate 12 can form a safe and reliable housing 1, and the bus bar 13 can be connected to the cell tabs 31 so as to facilitate the extraction of electricity from the plurality of batteries 3.
  • the bus bar 13 can be matched with the side plate 12 when the battery 3 is installed in the installation cavity, and the bus bar 13 can be firmly connected to the side plate 12 under the limitation of the battery 3 .
  • the cell tabs 31 are connected to the busbar by welding, and the end plate 11 and the side plate 12 are connected by adhesive bonding, or are connected by a snap connection structure and a connection structure such as screws and bolts to achieve a stable connection.
  • the cover plate can be made of mica, and the thickness of the cover plate is 2mm-8mm.
  • the side panels 12 are fabricated from heat and impact resistant materials.
  • the heat and impact resistant material may be Phlogopite, Kevlar.
  • the side plate 12 can bear the impact of the high-heat and high-pressure gas leaked from the interior of the battery 3 during the thermal runaway, so as to ensure the stability of the casing 1 and effectively reduce the thermal runaway. Risk of loss of control.
  • the support member 2 can be a plate body.
  • the plate body can be wavy.
  • the projection of the support 2 on the bottom wall of the housing 1 is S-shaped.
  • the support member 2 can not only have a better supporting effect on the battery 3, but also can increase the cross-sectional area of the first air duct 4 and improve the cooling flow in the first air duct 4.
  • the flow rate of the air is increased to maximize the contact area between the cooling air and the side surface of the battery 3 , thereby improving the cooling effect of the cooling air on the battery 3 .
  • the projection of the support member 2 on the bottom wall of the housing 1 can also be formed as a plurality of spaced-distributed protrusion and groove structures, or formed as a plurality of sequentially connected triangular structures.
  • the specific structure of the component 2 can be determined according to actual requirements, as long as the flow rate of the cooling air in the first air duct 4 can be increased.
  • the thickness of the support member 2 is 0.2 mm-1 mm, and the support member 2 can be made of materials such as PP/PE-TD40.
  • the exhaust assembly 6 includes a communication pipe 61 , a first exhaust pipe 62 , a second exhaust pipe 63 and a regulating member 64 .
  • One end of the communication pipe 61 communicates with the installation cavity.
  • One end of the first exhaust pipe 62 is communicated with the other end of the communication pipe 61 , and the other end of the first exhaust pipe 62 is communicated with the vehicle interior space.
  • One end of the second exhaust pipe 63 is communicated with the other end of the communication pipe 61 , and the other end of the second exhaust pipe 63 is communicated with the outside space.
  • the adjusting member 64 is provided at the connection between the communication pipe 61 and the first exhaust pipe 62 , and the adjusting member 64 is used to adjust the communication area between the communication pipe 61 and the first exhaust pipe 62 and the second exhaust pipe 63 respectively.
  • the adjustment of the exhaust assembly 6 from the installation cavity to the vehicle interior space can be better achieved.
  • the flow rate of the cooling air output from the outside space makes it easy for the adjusting member 64 to output cooling air with different flow rates to different positions according to the actual situation, which not only ensures the safe use of the power battery cooling module, but also ensures the safety of the user.
  • the wall thickness of the communication pipe 61 , the first exhaust pipe 62 , and the second exhaust pipe 63 is 1 mm-3 mm, and the communication pipe 61 , the first exhaust pipe 62 , and the second exhaust pipe 63 have a thickness of 1 mm to 3 mm.
  • 63 can be made of HDPE (High Density Polyethylene, high density polyethylene) or PPE-TD and other materials, has good strength and durability, and is not easy to react with cooling air.
  • the first exhaust pipe 62 is connected with the interior trim panel of the vehicle body to discharge cooling air into the vehicle interior; the second exhaust pipe 63 is communicated with the gap between the interior trim panel of the vehicle body and the sheet metal of the vehicle body, thereby Cooling air can be exhausted from the body vents to the outside of the vehicle.
  • the adjusting member 64 includes a driving member 641 and a valve plate 642 .
  • the driving member 641 is provided on the outer wall of the communication pipe 61 and/or the first exhaust pipe 62 .
  • the valve plate 642 is rotatably provided at the connection between the communication pipe 61 and the first exhaust pipe 62 , and the valve plate 642 is connected with the output end of the driving member 641 .
  • the driving member 641 can adjust the rotation angle of the valve plate 642 according to the actual demand, so as to realize the adjustment of the communication area between the communication pipe 61 and the first exhaust pipe 62 and the second exhaust pipe 63, and then adjust the The flow of cooling air into the interior and exterior spaces of the vehicle.
  • the power battery cooling module further includes a controller, the controller can receive the real-time temperature of the plurality of batteries 3 , and the controller can control the driving member 641 to drive the valve plate 642 to rotate according to the temperature of the batteries 3 , so as to realize the first exhaust pipe 62 And the air volume control of the second exhaust pipe 63.
  • the valve plate 642 is provided with a plurality of reinforcing ribs, and the reinforcing ribs can strengthen the strength of the valve plate 642 , so that the cooling air can still be transmitted from the communication pipe 61 to the first exhaust pipe 62 and the second exhaust pipe 63 . Maintain stability, effectively reducing vibration and noise when the valve plate 642 is impacted by cooling air.
  • the thickness of the valve plate 642 is 3mm-8mm, and the valve plate 642 can be made of PPE-TD20.
  • the driver 641 includes a motor with a feedback function, and the motor can transmit the rotation angle of the valve plate 642 relative to the initial position to the controller, so that the controller can adjust the valve plate 642 according to the real-time rotation angle of the valve plate 642. 642 for control.
  • the embodiment of the present application also discloses a thermal runaway processing method.
  • the thermal runaway processing method adopts the power battery cooling module described above, and the thermal runaway processing method includes: S1, the controller monitors whether the thermal runaway phenomenon occurs inside the casing 1; S2. In response to the controller monitoring the thermal runaway phenomenon inside the housing 1, the controller increases the intake air volume and the intake speed of the air source toward the installation cavity; S3, the exhaust assembly 6 closes the passage between the installation cavity and the interior space of the vehicle And adjust the connection area between the installation cavity and the outside space to the maximum.
  • step S2 can effectively speed up the gas circulation speed in the first air duct 4 and the second air duct 5, thereby improving the discharge efficiency of harmful gases and the heat dissipation speed of the battery 3, so as to play a better role in the thermal runaway phenomenon.
  • Step S3 can ensure that the harmful gas will not be discharged to the interior space of the vehicle, and can completely discharge the harmful gas to the exterior space of the vehicle, so as to ensure that the thermal runaway phenomenon can have the best protection effect for the user.
  • the controller can judge whether thermal runaway occurs according to the temperature of the battery 3 , and then install the battery 3 according to the actual situation inside the battery 3 .
  • the cooling air in the cavity is exhausted from the first exhaust pipe 62 and the second exhaust pipe 63, thereby ensuring rapid cooling of the battery 3 that generates thermal runaway and reliable guarantee for the safety of users.
  • the following describes a power battery cooling module and a thermal runaway processing method according to an embodiment of the present application with reference to FIGS. 1 to 4 .
  • the power battery cooling module of this embodiment includes a casing 1 , a support member 2 , a battery 3 , an exhaust assembly 6 and a heat insulation member 7 .
  • the housing 1 includes two end plates 11 , two side plates 12 and a plurality of bus bars 13 .
  • the two side plates 12 are provided with a plurality of mounting holes, and each bus bar 13 is connected to a cell tab 31 of a battery 3 For connection, each bus bar 13 is embedded in a mounting hole.
  • the side plates 12 are made of heat-resistant and impact-resistant materials.
  • the supporting member 2 is arranged in the installation cavity, and there are multiple supporting members 2, and the plurality of supporting members 2 are distributed at intervals along the length direction of the casing 1, and a supporting member 2 is respectively provided on the two opposite inner walls of the casing 1. There are gaps between both ends of the support member 2 and the inner wall of the housing 1 .
  • the plurality of support members 2 are divided into two groups of support members.
  • the support member group includes a plurality of support members 2 distributed along the length direction of the housing 1 at intervals. On each of the side walls, there is a gap between the other end of the two supporting member groups and the two independent side walls disposed opposite to the housing 1 .
  • the projection of the support 2 on the bottom wall of the housing 1 is S-shaped.
  • each battery 3 There are a plurality of batteries 3 , the cell tabs 31 of each battery 3 are connected to the inner wall of the casing 1 , the batteries 3 are arranged between two adjacent support members 2 , and between the side wall of the battery 3 and the support member 2 A first air duct 4 is formed, a second air duct 5 is formed between the inner wall of the casing 1 and the end of the battery 3 , and the cell tabs 31 are located in the second air duct 5 .
  • the plurality of batteries 3 are divided into two groups of battery packs, each group of battery packs includes a plurality of batteries 3 arranged at intervals along the length direction of the casing 1, the two groups of battery packs are arranged at intervals in the width direction W of the casing 1, and the two groups of batteries
  • the cell tabs 31 of the group are respectively connected to two opposite inner walls of the housing 1 .
  • the exhaust assembly 6 is arranged on the bottom wall of the housing 1 and communicates with the installation cavity.
  • the exhaust assembly 6 is used to communicate the installation cavity, the interior space and the exterior space, and the exhaust assembly 6 is connected to the interior space and the exterior space.
  • the connection area is adjustable.
  • the exhaust assembly 6 includes a communication pipe 61 , a first exhaust pipe 62 , a second exhaust pipe 63 and a regulating member 64 .
  • One end of the communication pipe 61 communicates with the installation cavity.
  • One end of the first exhaust pipe 62 is communicated with the other end of the communication pipe 61 , and the other end of the first exhaust pipe 62 is communicated with the vehicle interior space.
  • the adjusting member 64 is provided at the connection between the communication pipe 61 and the first exhaust pipe 62 , and the adjusting member 64 is used to adjust the communication area between the communication pipe 61 and the first exhaust pipe 62 and the second exhaust pipe 63 .
  • the adjusting member 64 includes a driving member 641 and a valve plate 642 .
  • the driving member 641 is provided on the outer wall of the communication pipe 61 and/or the first exhaust pipe 62 .
  • the valve plate 642 is rotatably provided at the connection between the communication pipe 61 and the first exhaust pipe 62 , and the valve plate 642 is connected with the output end of the driving member 641 .
  • each battery pack is abutted on the side wall of the heat insulator 7 , and the other end of each battery pack is provided with cell tabs 31 .
  • the two inner walls arranged opposite to each other are connected.
  • a thermal runaway processing method adopts the power battery cooling module described above, and the thermal runaway processing method includes: a controller detects that a thermal runaway phenomenon occurs inside the casing 1; the controller raises the air source toward the installation cavity. The air intake volume and air intake speed are adjusted; the exhaust assembly 6 closes the passage between the installation cavity and the interior space and adjusts the communication area between the installation cavity and the exterior space to the maximum.
  • the embodiment of the present application proposes a power battery cooling module, which can improve the cooling effect of the battery and can better handle the thermal runaway phenomenon.
  • the embodiment of the present application proposes a thermal runaway processing method, which can improve the cooling rate of the battery when the thermal runaway phenomenon occurs and ensure that the thermal runaway gas inside the module does not leak into the interior space of the vehicle.
  • FIG. 5 is a schematic structural diagram of an electronic device provided by an embodiment of the present application. As shown in FIG. 5 , the electronic device includes: one or more processors 810 and a memory 820 . A processor 810 is taken as an example in FIG. 5 .
  • the electronic device may further include: an input device 830 and an output device 840 .
  • the electronic device may also not include the input device 830 and the output device 840 .
  • the processor 810 , the memory 820 , the input device 830 and the output device 840 in the electronic device may be connected by a bus or in other ways, and the connection by a bus is taken as an example in FIG. 5 .
  • the memory 820 can be configured to store software programs, computer-executable programs, and modules.
  • the processor 810 executes a variety of functional applications and data processing by running the software programs, instructions and modules stored in the memory 820 to implement any one of the methods in the foregoing embodiments.
  • the memory 820 may include a storage program area and a storage data area, wherein the storage program area may store an operating system, an application program required for at least one function; the storage data area may store data created according to the use of the electronic device, and the like.
  • the memory may include volatile memory such as random access memory (Random Access Memory, RAM), and may also include non-volatile memory, such as at least one magnetic disk storage device, flash memory device, or other non-transitory solid-state storage devices.
  • RAM random access memory
  • non-volatile memory such as at least one magnetic disk storage device, flash memory device, or other non-transitory solid-state storage devices.
  • Memory 820 may be a non-transitory computer storage medium or a transitory computer storage medium.
  • the non-transitory computer storage medium such as at least one magnetic disk storage device, flash memory device, or other non-volatile solid state storage device.
  • memory 820 may optionally include memory located remotely from processor 810, which may be connected to the electronic device via a network. Examples of such networks may include the Internet, intranets, local area networks, mobile communication networks, and combinations thereof.
  • the input device 830 may be configured to receive input numerical or character information, and to generate key signal input related to user settings and function control of the electronic device.
  • the output device 840 may include a display device such as a display screen.
  • This embodiment also provides a computer-readable storage medium storing a computer program, where the computer program is used to execute the above method.
  • the storage medium may be a non-transitory storage medium.
  • non-transitory computer-readable storage medium may be a magnetic disk, an optical disk, a read-only memory (Read-Only Memory, ROM), or a RAM, or the like.

Abstract

Embodiments of the present application are a power battery cooling module, a thermal runaway processing method and device, and a storage medium. The power battery cooling module comprises a shell, supporting members, batteries, and an exhaust assembly. A mounting cavity is formed in the shell, and a gas source communicated with the mounting cavity is provided on the top wall of the shell. The supporting members are disposed in the mounting cavity; the number of the supporting members is more than one; the plurality of supporting members are distributed at intervals along the length direction of the shell; one supporting member and another supporting member are respectively disposed on two opposite inner walls of the shell. The number of the batteries is more than one; first gas passages are formed between side walls of the batteries and the supporting members; a second gas passage is formed between the inner wall of the shell and ends of the batteries; cell lugs are located in the second air passage. The exhaust assembly is disposed on the bottom wall of the shell and is communicated with the mounting cavity, and the exhaust assembly is used for making the mounting cavity be communicated with an interior space and an exterior space and making the communicating areas between the exhaust assembly and the interior space and between the exhaust assembly and the exterior space adjustable.

Description

动力电池冷却模组、热失控处理方法、设备及存储介质Power battery cooling module, thermal runaway treatment method, equipment and storage medium
本申请要求在2020年11月25日提交中国专利局、申请号为202011342168.2的中国专利申请的优先权,以上申请的全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with application number 202011342168.2 filed with the China Patent Office on November 25, 2020, the entire contents of the above application are incorporated into this application by reference.
技术领域technical field
本申请涉及动力电池技术领域,例如涉及一种动力电池冷却模组、热失控处理方法、设备及存储介质。The present application relates to the technical field of power batteries, for example, to a power battery cooling module, a thermal runaway processing method, equipment, and storage medium.
背景技术Background technique
利用空气作为冷却介质的冷却系统中,通常需要尽量增大空气与待冷却结构的接触面积,以提高冷却面积并提升冷却效果。在电池模组的冷却系统中,电池上的电池极耳通常与电池卷芯内的正负极相连,因此在电池的冷却过程中应当尽量保证电池和电池极耳的冷却效果。此外,电池模组中出现热失控现象时电池将释放大量对人体有害的烟气,需要及时排出至车外。相关技术中电池冷却方案通常在模组内设置电池支架,在电池支架内安装软包电池,再形成散热风道实现对多个电池的冷却,其散热风道的冷却效果较差,且在出现热失控现象时也难以及时将有害气体排出。In a cooling system using air as a cooling medium, it is usually necessary to maximize the contact area between the air and the structure to be cooled, so as to increase the cooling area and improve the cooling effect. In the cooling system of the battery module, the battery tabs on the battery are usually connected to the positive and negative electrodes in the battery core. Therefore, the cooling effect of the battery and the battery tabs should be ensured as much as possible during the cooling process of the battery. In addition, when thermal runaway occurs in the battery module, the battery will release a large amount of smoke that is harmful to the human body, which needs to be discharged to the outside of the vehicle in time. In the battery cooling scheme in the related art, a battery bracket is usually set in the module, a soft-pack battery is installed in the battery bracket, and a cooling air duct is formed to cool multiple batteries. It is also difficult to discharge harmful gases in time when thermal runaway occurs.
发明内容SUMMARY OF THE INVENTION
第一方面,本申请实施例公开一种动力电池冷却模组,包括:In a first aspect, an embodiment of the present application discloses a power battery cooling module, including:
壳体,所述壳体内形成有安装腔,所述壳体的顶壁设有与所述安装腔连通的气源;支撑件,所述支撑件设在所述安装腔中,所述支撑件为多个,多个所述支撑件沿所述壳体的长度方向间隔分布,所述壳体的相对设置的两个内壁上分别设有所述多个支撑件中的一个支撑件与另一个支撑件,多个所述支撑件中的每个支撑件的两端与所述壳体的内壁之间具有间隙;电池,所述电池为多个,每个所述电池的电芯极耳与所述壳体的内壁连接,每个所述电池设在所述多个支撑件中的相邻的两个支撑件之间,每个所述电池的侧壁与所述支撑件之间形成有第一风道,所述壳体的内壁与多个所述电池的端部之间形成有第二风道,所述电芯极耳位于所述第二风道中;排气组件,所述排气组件设在所述壳体的底壁上并与所述安装腔连通,所述排气组件用于分别连通所述安装腔和车内空间与车外空间,所述排气组件与所述车内空间和所述排气组件与所述车外空间的连通面积可调。A casing, an installation cavity is formed in the casing, and the top wall of the casing is provided with an air source communicating with the installation cavity; a support piece, the support piece is arranged in the installation cavity, the support piece A plurality of the support members are distributed at intervals along the length direction of the casing, and two opposite inner walls of the casing are respectively provided with one support member and the other of the plurality of support members. A support, there is a gap between two ends of each of the multiple supports and the inner wall of the casing; a battery, there are multiple batteries, and the cell tabs of each battery are connected to the inner wall of the casing. The inner walls of the casing are connected, each of the batteries is provided between two adjacent support members among the plurality of support members, and a side wall of each of the batteries and the support members are formed with a first air duct, a second air duct is formed between the inner wall of the casing and the ends of the plurality of batteries, and the battery core tabs are located in the second air duct; an exhaust assembly, the exhaust air The air assembly is arranged on the bottom wall of the housing and communicates with the installation cavity, the exhaust assembly is used to communicate with the installation cavity and the interior space and the exterior space respectively, and the exhaust assembly communicates with the installation cavity. The communication area between the interior space and the exhaust assembly and the exterior space is adjustable.
第二方面,本申请实施例公开一种热失控处理方法,所述热失控处理方法采用前文所述的动力电池冷却模组,所述热失控处理方法包括:S1、控制器监测所述壳体内部是否出现热失控现象;S2、响应于控制器监测到所述壳体内部出现热失控现象,所述控制器提高所述气源朝向所述安装腔中的进气量和进气速度;S3、所述排气组件封闭所述安装腔与所述车内空间的通道并将所述安装腔与所述车外空间的连通面积调至最大。In the second aspect, the embodiment of the present application discloses a thermal runaway processing method, the thermal runaway processing method adopts the power battery cooling module described above, and the thermal runaway processing method includes: S1, the controller monitors the casing Whether thermal runaway occurs inside; S2. In response to the controller monitoring that thermal runaway occurs inside the housing, the controller increases the intake air volume and the intake speed of the air source toward the installation cavity; S3 , the exhaust assembly closes the passage between the installation cavity and the vehicle interior space and adjusts the communication area between the installation cavity and the vehicle exterior space to the maximum.
第三方面,本申请实施例公开一种电子设备,包括:In a third aspect, an embodiment of the present application discloses an electronic device, including:
至少一个处理器;at least one processor;
存储器,设置为存储至少一个程序,memory, arranged to store at least one program,
所述至少一个处理器,设置为执行所述至少一个程序以实现如上所述的热失控处理方法。The at least one processor is configured to execute the at least one program to implement the thermal runaway processing method as described above.
第四方面,本申请实施例公开一种计算机可读存储介质,所述计算机可读存储介质存储有计算机程序,所述计算机程序被处理器执行时实现如上所述的热失控处理方法。In a fourth aspect, an embodiment of the present application discloses a computer-readable storage medium, where the computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, implements the thermal runaway processing method described above.
本申请的附加方面和优点将在下面的描述中部分给出。Additional aspects and advantages of the present application will be set forth in part in the description below.
附图说明Description of drawings
图1是本申请具体实施方式提供的动力电池冷却模组除去排气组件后的结构示意图;FIG. 1 is a schematic structural diagram of the power battery cooling module provided by the specific embodiment of the present application after removing the exhaust component;
图2是本申请具体实施方式提供的动力电池冷却模组的俯视结构示意图;2 is a schematic top-view structural diagram of a power battery cooling module provided by a specific embodiment of the present application;
图3是图2中A处的局部放大结构示意图;Fig. 3 is the partial enlarged structure schematic diagram of A place in Fig. 2;
图4是本申请具体实施方式提供的排气组件的结构示意图;4 is a schematic structural diagram of an exhaust assembly provided by a specific embodiment of the present application;
图5为本申请实施例提供的一种电子设备的结构示意图。FIG. 5 is a schematic structural diagram of an electronic device according to an embodiment of the present application.
附图标记reference number
1、壳体;11、端板;12、侧板;13、汇流排;1. Shell; 11. End plate; 12. Side plate; 13. Bus bar;
2、支撑件;3、电池;31、电芯极耳;4、第一风道;5、第二风道;2. Support; 3. Battery; 31. Battery tab; 4. The first air duct; 5. The second air duct;
6、排气组件;61、连通管;62、第一排气管;63、第二排气管;64、调节件;641、驱动件;642、阀板;7、隔热件。6. Exhaust assembly; 61, Connecting pipe; 62, First exhaust pipe; 63, Second exhaust pipe; 64, Regulating part; 641, Driving part; 642, Valve plate;
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来说明本申请。The present application will be described below with reference to the accompanying drawings and through specific embodiments.
在本申请实施例的描述中,除非另有明确的规定和限定,术语“相连”、“连 接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of the embodiments of the present application, unless otherwise expressly specified and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection, or It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication between the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood in specific situations.
在本申请实施例中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the embodiments of the present application, unless otherwise expressly specified and limited, the first feature "on" or "under" the second feature may include direct contact between the first and second features, or may include the first and second features. The two features are not in direct contact but through another feature between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature is directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上。此外,术语“第一”、“第二”仅仅用于在描述上加以区分,并没有特殊的含义。It is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "top", "bottom", "front", "rear", "left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial", "Radial", " The orientation or positional relationship indicated such as "circumferential direction" is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, It is constructed and operated in a particular orientation and therefore should not be construed as a limitation of the present application. In the description of this application, unless stated otherwise, "plurality" means two or more. In addition, the terms "first" and "second" are only used for distinction in description, and have no special meaning.
下面参考图1-图4描述本申请实施例的动力电池冷却模组的结构。The following describes the structure of the power battery cooling module according to the embodiment of the present application with reference to FIGS. 1 to 4 .
如图1-图4所示,图1公开了一种动力电池冷却模组,其包括壳体1、支撑件2、电池3和排气组件6。壳体1内形成有安装腔,壳体1的顶壁设有与安装腔连通的气源。支撑件2设在安装腔中,支撑件2为多个,多个支撑件2沿壳体1的长度方向L间隔分布,壳体1的相对设置的两个内壁上分别设有一个支撑件2,支撑件2的两端与壳体1的内壁之间具有间隙。电池3为多个,每个电池3的电芯极耳31与壳体1的内壁连接,每个电池3设在相邻的两个支撑件2之间,每个电池3的侧壁与支撑件2之间形成有第一风道4,壳体1的内壁与电池3的端部之间形成有第二风道5,电芯极耳31位于第二风道5中。排气组件6设在壳体1的底壁上并与安装腔连通,排气组件6用于连通安装腔和车内空间与车外空间,排气组件6与车内空间和车外空间的连通面积可调。As shown in FIGS. 1-4 , FIG. 1 discloses a power battery cooling module, which includes a casing 1 , a support 2 , a battery 3 and an exhaust assembly 6 . An installation cavity is formed in the housing 1 , and a gas source communicated with the installation cavity is provided on the top wall of the housing 1 . The supporting member 2 is arranged in the installation cavity, and there are multiple supporting members 2. The plurality of supporting members 2 are distributed at intervals along the length direction L of the casing 1. A supporting member 2 is respectively provided on the two opposite inner walls of the casing 1. , there is a gap between the two ends of the support member 2 and the inner wall of the housing 1 . There are a plurality of batteries 3 , the battery tabs 31 of each battery 3 are connected to the inner wall of the casing 1 , each battery 3 is arranged between two adjacent supporting members 2 , and the side wall of each battery 3 is connected to the inner wall of the casing 1 . A first air duct 4 is formed between the parts 2 , a second air duct 5 is formed between the inner wall of the casing 1 and the end of the battery 3 , and the battery core tabs 31 are located in the second air duct 5 . The exhaust assembly 6 is arranged on the bottom wall of the housing 1 and communicates with the installation cavity. The exhaust assembly 6 is used to communicate the installation cavity, the interior space and the exterior space, and the exhaust assembly 6 is connected to the interior space and the exterior space. The connection area is adjustable.
可以理解的是,继续参见图2,支撑件2既能对多个电池3在壳体1中的稳 固安装起到支撑作用,支撑件2与电池3的侧壁之间还能形成第一风道4,同时由于支撑件2与壳体1的侧壁之间具有间隙,使多个支撑件2与壳体1的内壁之间还能形成第二风道5,将电池3安装于壳体1内部后,多个支撑件2和多个电池3即能将安装腔分割成多个第一风道4以及多个第二风道5,且电池3的电芯极耳31位于支撑件2与壳体1的内壁之间的第二风道5中。当与壳体1连通的气源朝向安装腔内输入冷却空气时,冷却空气沿竖直方向流通并分别经过多个第一风道4和多个第二风道5再进入排气组件6中,冷却空气在第一风道4中流通时能够对第一风道4两侧的电池3侧壁以及支撑件2同时起到冷却效果,冷却空气在多个第一风道4中流通时能够对所有电池3的两个侧壁起到冷却效果,确保了动力电池冷却模组在使用过程中电池3的冷却效果;冷却空气在第二风道5中流通时既能够对电池3的端面和壳体1的侧壁起到冷却效果,还能够对电池3端面上的电芯极耳31起到有效地冷却效果,从而有效降低电池3工作时电芯极耳31的温度,确保了电池3工作时温度在正常范围内。通过气源的冷却空气对多个电池3的风冷效果,能够较好地实现对电池3的电芯极耳31和侧面的强制散热,不仅具有较好的散热效果,还能使电池3的温度分布更为均匀,有效降低了动力电池冷却模组出现热失控现象的可能性。此外,由于气源通常从车舱内抽取空气,而排气组件6能够将散热完毕的冷却空气再次排入车舱内,能够消除车舱内因为气源抽取空气后出现的压力降低的现象,从而确保了动力电池冷却模组工作过程中车舱内大气压的变化较小,既能保证乘客的感官体验,也能够较好地完成整个风冷散热的循环,同时,排气组件6还能将冷却空气排出至车外空间,当动力电池冷却模组内部出现热失控现象时,由于电池3内部的压力过大并导致电芯泄压阀打开,使电芯内的有害气体从电池3内进入安装腔中,此时排气组件6能够封闭其与车内空间的连通处,并将有害气体和冷却空气排出至车外,能够较好地保证有害气体不会影响乘客,还能够较为迅速地将热失控的热量排出至车外空间,能做到较好的热失控应急处理。It can be understood that, continuing to refer to FIG. 2 , the support member 2 can not only support the stable installation of the plurality of batteries 3 in the casing 1 , but also form a first wind between the support member 2 and the side wall of the battery 3 . At the same time, due to the gap between the support 2 and the side wall of the casing 1, a second air duct 5 can be formed between the plurality of supports 2 and the inner wall of the casing 1, and the battery 3 is installed in the casing. 1 inside, a plurality of supports 2 and a plurality of batteries 3 can divide the installation cavity into a plurality of first air ducts 4 and a plurality of second air ducts 5, and the cell tabs 31 of the batteries 3 are located in the support 2 In the second air duct 5 between it and the inner wall of the housing 1 . When the air source communicated with the housing 1 inputs cooling air toward the installation cavity, the cooling air circulates in the vertical direction and passes through the plurality of first air ducts 4 and the plurality of second air ducts 5 respectively, and then enters the exhaust assembly 6 , when the cooling air circulates in the first air duct 4 , it can simultaneously cool the side walls of the battery 3 and the support 2 on both sides of the first air duct 4 , and when the cooling air circulates in the plurality of first air ducts 4 It has a cooling effect on the two side walls of all batteries 3, which ensures the cooling effect of the battery 3 during the use of the power battery cooling module; when the cooling air circulates in the second air duct 5, it can not only cool the end face of the battery 3 and the battery 3; The side wall of the casing 1 has a cooling effect, and can also effectively cool the cell tabs 31 on the end face of the battery 3, thereby effectively reducing the temperature of the cell tabs 31 when the battery 3 is working, ensuring that the battery 3 The operating temperature is within the normal range. Through the air cooling effect of the cooling air of the air source on the plurality of batteries 3, the forced heat dissipation of the battery tabs 31 and the sides of the batteries 3 can be better achieved, which not only has a good heat dissipation effect, but also makes the battery 3 The temperature distribution is more uniform, which effectively reduces the possibility of thermal runaway of the power battery cooling module. In addition, since the air source usually extracts air from the cabin, the exhaust assembly 6 can discharge the cooling air that has been radiated into the cabin again, which can eliminate the phenomenon of pressure drop in the cabin after the air source is extracted. This ensures that the change of atmospheric pressure in the cabin is small during the working process of the power battery cooling module, which can not only ensure the sensory experience of passengers, but also better complete the entire air cooling and heat dissipation cycle. At the same time, the exhaust assembly 6 can also The cooling air is discharged to the space outside the vehicle. When thermal runaway occurs inside the power battery cooling module, the pressure inside the battery 3 is too large and the pressure relief valve of the battery is opened, so that the harmful gas in the battery enters from the battery 3. In the installation cavity, at this time, the exhaust assembly 6 can close the connection between it and the interior space of the vehicle, and discharge the harmful gas and cooling air to the outside of the vehicle, which can better ensure that the harmful gas will not affect the passengers, and can also more quickly. The heat of thermal runaway is discharged to the outer space of the vehicle, which can achieve better emergency treatment of thermal runaway.
根据本实施例的动力电池冷却模组,支撑件2能够在安装腔内形成多个第一风道4和第二风道5,从气源输入安装腔的冷却空气能够在第一风道4和第二风道5中流通时对电池3的侧壁、端部和电芯极耳31起到较好的冷却效果,同时冷却空气能够从排气组件6排出至车内空间和车外空间,既能确保车舱内的大气压的稳定,也能够便于在电池3出现热失控现象时将有害气体排至车外空间中,从而较好地保证了用户的安全。According to the power battery cooling module of this embodiment, the support member 2 can form a plurality of first air ducts 4 and second air ducts 5 in the installation cavity, and the cooling air input from the air source into the installation cavity can pass through the first air duct 4 When it circulates with the second air duct 5, it has a good cooling effect on the side wall, the end of the battery 3 and the battery tab 31, and the cooling air can be discharged from the exhaust assembly 6 to the interior space and the exterior space of the vehicle. , which can not only ensure the stability of the atmospheric pressure in the cabin, but also facilitate the discharge of harmful gases into the space outside the vehicle when the battery 3 is thermally out of control, thereby better ensuring the safety of users.
在一些实施例中,如图1和图2所示,多个电池3分为两组电池组,每组 电池组包括多个沿壳体1的长度方向间隔设置的电池3,两组电池组在壳体1的宽度方向上间隔设置,两组电池组的电芯极耳31分别与壳体1的相对设置的两个内壁连接。In some embodiments, as shown in FIG. 1 and FIG. 2 , the plurality of batteries 3 are divided into two groups of battery packs, each group of battery packs includes a plurality of batteries 3 spaced along the length direction of the casing 1 , and the two groups of battery packs They are arranged at intervals in the width direction of the casing 1 , and the cell tabs 31 of the two groups of battery packs are respectively connected to two opposite inner walls of the casing 1 .
可以理解的是,通过上述结构设置,不仅能够便于在壳体1内安装多个电池3,也能够同时从多个电池3上取电,既能够提高动力电池冷却模组的输出功率,还能够通过第一风道4和第二风道5的设置确保两个电池组的散热效果。It can be understood that, through the above structural arrangement, it is not only convenient to install a plurality of batteries 3 in the housing 1, but also to draw electricity from a plurality of batteries 3 at the same time, which can not only improve the output power of the power battery cooling module, but also The heat dissipation effect of the two battery packs is ensured by the arrangement of the first air duct 4 and the second air duct 5 .
在一些实施例中,如图1-图3所示,动力电池冷却模组还包括隔热件7,每组电池组的一端抵接在隔热件7的侧壁上,每组电池组的另一端上设有电芯极耳31,两组电池组的电芯极耳31分别与壳体1的相对设置的两个内壁连接。In some embodiments, as shown in FIG. 1-FIG. 3, the power battery cooling module further includes a heat insulating member 7, one end of each battery pack is abutted on the side wall of the heat insulating member 7, and the The other end is provided with cell tabs 31 , and the cell tabs 31 of the two sets of battery packs are respectively connected to two opposite inner walls of the casing 1 .
可以理解的是,隔热件7既能对两组电池组的多个电池3起到隔热效果,还能够起到缓冲和电绝缘效果,以确保动力电池冷却模组的使用可靠性。It can be understood that the heat insulating member 7 can not only have a heat insulating effect on the plurality of batteries 3 of the two battery packs, but also can play a buffering and electrical insulating effect, so as to ensure the reliability of the power battery cooling module.
例如,隔热件7为弹性结构,隔热件7的厚度为1mm-5mm,隔热件7能够由EPDM(Ethylene Propylene Diene Monomer,三元乙丙橡胶)泡棉或硅泡棉等具有良好隔热、缓冲和绝缘效果的材料制备而成。For example, the heat insulating member 7 is an elastic structure, the thickness of the heat insulating member 7 is 1mm-5mm, and the heat insulating member 7 can be made of EPDM (Ethylene Propylene Diene Monomer, EPDM rubber) foam or silicon foam, etc. Made of materials with thermal, buffering and insulating effects.
在一些实施例中,如图2和图3所示,多个支撑件2分为两组支撑件组,支撑件组包括多个沿壳体1的长度方向间隔分布的支撑件2,两组支撑件组的一端分别抵接在隔热件7的两个侧壁上,两组支撑件组的另一端与壳体1的相对设置独立两个侧壁之间具有间隙。In some embodiments, as shown in FIG. 2 and FIG. 3 , the plurality of supports 2 are divided into two groups of supports, and the groups of supports include a plurality of supports 2 distributed at intervals along the length direction of the housing 1 , and the two groups One end of the support group is abutted on the two side walls of the heat insulating element 7 respectively, and there is a gap between the other end of the two support groups and the two independent side walls of the housing 1 which are disposed opposite to each other.
可以理解的是,两组支撑组的设置能够较好的适应具有隔热件7的动力电池冷却模组,从而确保多个第一风道4在安装腔中的可靠设置,It can be understood that the arrangement of the two support groups can better adapt to the power battery cooling module with the heat insulating member 7, thereby ensuring the reliable arrangement of the plurality of first air ducts 4 in the installation cavity,
在一些实施例中,如图1和图2所示,壳体1包括两个端板11、两个侧板12和多个汇流排13,两个侧板12上设有多个安装孔,每个汇流排13与一个电池3的电芯极耳31连接,每个汇流排13嵌设在一个安装孔中。In some embodiments, as shown in FIG. 1 and FIG. 2 , the housing 1 includes two end plates 11 , two side plates 12 and a plurality of bus bars 13 , and the two side plates 12 are provided with a plurality of mounting holes, Each bus bar 13 is connected to the cell tabs 31 of one battery 3 , and each bus bar 13 is embedded in a mounting hole.
可以理解的是,端板11和侧板12能够形成安全可靠的壳体1,汇流排13能够与电芯极耳31连接从而便于从多个电池3上取电,在汇流排13与电芯极耳31连接后,将电池3安装在安装腔中时能使汇流排13与侧板12配合,并且汇流排13在电池3的限位下能与侧板12实现稳固连接。It can be understood that the end plate 11 and the side plate 12 can form a safe and reliable housing 1, and the bus bar 13 can be connected to the cell tabs 31 so as to facilitate the extraction of electricity from the plurality of batteries 3. After the tabs 31 are connected, the bus bar 13 can be matched with the side plate 12 when the battery 3 is installed in the installation cavity, and the bus bar 13 can be firmly connected to the side plate 12 under the limitation of the battery 3 .
例如,电芯极耳31与汇流板焊接连接,端板11和侧板12粘接连接或者通过卡接结构连接以及螺钉、螺栓等连接结构实现稳固连接。For example, the cell tabs 31 are connected to the busbar by welding, and the end plate 11 and the side plate 12 are connected by adhesive bonding, or are connected by a snap connection structure and a connection structure such as screws and bolts to achieve a stable connection.
在一些实施例中,盖板可由云母制备而成,盖板的厚度为2mm-8mm。In some embodiments, the cover plate can be made of mica, and the thickness of the cover plate is 2mm-8mm.
在一些实施例中,侧板12采用耐热和抗冲击材料制备而成。In some embodiments, the side panels 12 are fabricated from heat and impact resistant materials.
例如,耐热和抗冲击材料可为金云母、凯夫拉。For example, the heat and impact resistant material may be Phlogopite, Kevlar.
可以理解的是,通过上述结构设置,使电池3出现热失控现象时,侧板12能够承载热失控时从电池3内部泄露的高热高压气体的冲击,确保壳体1的稳定性,有效降低热失控造成的风险。It can be understood that, through the above structural arrangement, when the thermal runaway of the battery 3 occurs, the side plate 12 can bear the impact of the high-heat and high-pressure gas leaked from the interior of the battery 3 during the thermal runaway, so as to ensure the stability of the casing 1 and effectively reduce the thermal runaway. Risk of loss of control.
在一些实施例中,支撑件2可为一板体。该板体可呈波浪形。In some embodiments, the support member 2 can be a plate body. The plate body can be wavy.
在一些实施例中,如图3所示,支撑件2在壳体1的底壁上的投影为S型。In some embodiments, as shown in FIG. 3 , the projection of the support 2 on the bottom wall of the housing 1 is S-shaped.
可以理解的是,通过上述结构设置,既能使支撑件2对电池3起到较好的支撑效果,还能够提高第一风道4的截面面积,提高在第一风道4中流通的冷却空气的流量,以提高冷却空气与电池3的侧面之间的接触面积最大,从而提高冷却空气对电池3的冷却效果。It can be understood that, through the above structural arrangement, the support member 2 can not only have a better supporting effect on the battery 3, but also can increase the cross-sectional area of the first air duct 4 and improve the cooling flow in the first air duct 4. The flow rate of the air is increased to maximize the contact area between the cooling air and the side surface of the battery 3 , thereby improving the cooling effect of the cooling air on the battery 3 .
在本申请的其他实施例中,支撑件2在壳体1的底壁上的投影也能够形成为多个间隔分布的凸起和凹槽结构,或者形成为多个依次连接的三角形结构,支撑件2的具体结构能够根据实际需求进行确定,只要能够提高第一风道4中的冷却空气的流量即可。In other embodiments of the present application, the projection of the support member 2 on the bottom wall of the housing 1 can also be formed as a plurality of spaced-distributed protrusion and groove structures, or formed as a plurality of sequentially connected triangular structures. The specific structure of the component 2 can be determined according to actual requirements, as long as the flow rate of the cooling air in the first air duct 4 can be increased.
在一些实施例中,支撑件2的厚度为0.2mm-1mm,支撑件2能够由PP/PE-TD40等材料制备而成。In some embodiments, the thickness of the support member 2 is 0.2 mm-1 mm, and the support member 2 can be made of materials such as PP/PE-TD40.
在一些实施例中,如图4所示,排气组件6包括连通管61、第一排气管62、第二排气管63和调节件64。连通管61的一端与安装腔连通。第一排气管62的一端与连通管61的另一端连通,第一排气管62的另一端与车内空间连通。第二排气管63的一端与连通管61的另一端连通,第二排气管63的另一端与车外空间连通。调节件64设在连通管61和第一排气管62的连通处,调节件64用于调节连通管61分别和第一排气管62及第二排气管63之间的连通面积。In some embodiments, as shown in FIG. 4 , the exhaust assembly 6 includes a communication pipe 61 , a first exhaust pipe 62 , a second exhaust pipe 63 and a regulating member 64 . One end of the communication pipe 61 communicates with the installation cavity. One end of the first exhaust pipe 62 is communicated with the other end of the communication pipe 61 , and the other end of the first exhaust pipe 62 is communicated with the vehicle interior space. One end of the second exhaust pipe 63 is communicated with the other end of the communication pipe 61 , and the other end of the second exhaust pipe 63 is communicated with the outside space. The adjusting member 64 is provided at the connection between the communication pipe 61 and the first exhaust pipe 62 , and the adjusting member 64 is used to adjust the communication area between the communication pipe 61 and the first exhaust pipe 62 and the second exhaust pipe 63 respectively.
可以理解的是,通过连通管61、第一排气管62、第二排气管63和调节件64的结构设置,能够较好地实现排气组件6调节由安装腔内朝向车内空间和车外空间输出的冷却空气的流量,从而便于调节件64能够根据实际情况对不同位置输出不同流量的冷却空气,既确保了动力电池冷却模组的安全使用,也能确保用户的乘车安全。It can be understood that, through the structural arrangement of the communication pipe 61 , the first exhaust pipe 62 , the second exhaust pipe 63 and the adjusting member 64 , the adjustment of the exhaust assembly 6 from the installation cavity to the vehicle interior space can be better achieved. The flow rate of the cooling air output from the outside space makes it easy for the adjusting member 64 to output cooling air with different flow rates to different positions according to the actual situation, which not only ensures the safe use of the power battery cooling module, but also ensures the safety of the user.
在一些具体的实施例中,连通管61、第一排气管62、第二排气管63的管壁厚度为1mm-3mm,连通管61、第一排气管62、第二排气管63能够由HDPE(High Density Polyethylene,高密度聚乙烯)或PPE-TD等材料制备而成,具有较好的强度和耐久,以及不易与冷却空气出现反应现象。In some specific embodiments, the wall thickness of the communication pipe 61 , the first exhaust pipe 62 , and the second exhaust pipe 63 is 1 mm-3 mm, and the communication pipe 61 , the first exhaust pipe 62 , and the second exhaust pipe 63 have a thickness of 1 mm to 3 mm. 63 can be made of HDPE (High Density Polyethylene, high density polyethylene) or PPE-TD and other materials, has good strength and durability, and is not easy to react with cooling air.
在一些实施例中,第一排气管62与车身内饰板连接,以将冷却空气排至车室内;第二排气管63与车身内饰板和车身钣金之间的间隙连通,从而能将冷却 空气从车身排风口排出至车外。In some embodiments, the first exhaust pipe 62 is connected with the interior trim panel of the vehicle body to discharge cooling air into the vehicle interior; the second exhaust pipe 63 is communicated with the gap between the interior trim panel of the vehicle body and the sheet metal of the vehicle body, thereby Cooling air can be exhausted from the body vents to the outside of the vehicle.
在一些实施例中,如图4所示,调节件64包括驱动件641和阀板642。驱动件641设在连通管61和/或第一排气管62的外壁上。阀板642可转动地设在连通管61与第一排气管62的连通处,阀板642与驱动件641的输出端连接。In some embodiments, as shown in FIG. 4 , the adjusting member 64 includes a driving member 641 and a valve plate 642 . The driving member 641 is provided on the outer wall of the communication pipe 61 and/or the first exhaust pipe 62 . The valve plate 642 is rotatably provided at the connection between the communication pipe 61 and the first exhaust pipe 62 , and the valve plate 642 is connected with the output end of the driving member 641 .
可以理解的是,驱动件641能够根据实际需求调整阀板642的转动角度,从而能够实现连通管61与第一排气管62和第二排气管63之间的连通面积的调整,进而调整进入车内空间和车外空间的冷却空气的流量。It can be understood that the driving member 641 can adjust the rotation angle of the valve plate 642 according to the actual demand, so as to realize the adjustment of the communication area between the communication pipe 61 and the first exhaust pipe 62 and the second exhaust pipe 63, and then adjust the The flow of cooling air into the interior and exterior spaces of the vehicle.
例如,动力电池冷却模组还包括控制器,控制器能够接收多个电池3的实时温度,控制器能够根据电池3的温度控制驱动件641驱动阀板642转动,从而实现第一排气管62和第二排气管63的风量控制。For example, the power battery cooling module further includes a controller, the controller can receive the real-time temperature of the plurality of batteries 3 , and the controller can control the driving member 641 to drive the valve plate 642 to rotate according to the temperature of the batteries 3 , so as to realize the first exhaust pipe 62 And the air volume control of the second exhaust pipe 63.
在一些实施例中,阀板642上设有多个加强筋,加强筋能够加强阀板642的强度,使冷却空气从连通管61输入第一排气管62和第二排气管63时仍然保持稳定,有效降低阀板642受到冷却空气冲击时产生的抖动和噪音。In some embodiments, the valve plate 642 is provided with a plurality of reinforcing ribs, and the reinforcing ribs can strengthen the strength of the valve plate 642 , so that the cooling air can still be transmitted from the communication pipe 61 to the first exhaust pipe 62 and the second exhaust pipe 63 . Maintain stability, effectively reducing vibration and noise when the valve plate 642 is impacted by cooling air.
例如,阀板642的厚度为3mm-8mm,阀板642能够由PPE-TD20制备而成。For example, the thickness of the valve plate 642 is 3mm-8mm, and the valve plate 642 can be made of PPE-TD20.
在一些实施例中,驱动件641包括带反馈功能的电机,电机能够将阀板642相对初始位置转过的角度传递至控制器中,以便于控制器根据阀板642的实时转动角度对阀板642进行控制。In some embodiments, the driver 641 includes a motor with a feedback function, and the motor can transmit the rotation angle of the valve plate 642 relative to the initial position to the controller, so that the controller can adjust the valve plate 642 according to the real-time rotation angle of the valve plate 642. 642 for control.
针对控制器与驱动件641的通信逻辑及关系,即便在本说明书中未提及控制器与驱动件641的具体型号、控制方式,本领域的技术人也可以根据相关技术的自动控制领域的技术常识即可实现上述功能。Regarding the communication logic and relationship between the controller and the driver 641, even if the specific model and control method of the controller and the driver 641 are not mentioned in this specification, those skilled in the art can also use the technology in the field of automatic control according to the related art. Common sense can achieve the above functions.
本申请实施例还公开了一种热失控处理方法,热失控处理方法采用前文所述的动力电池冷却模组,热失控处理方法包括:S1、控制器监测壳体1内部是否出现热失控现象;S2、响应于控制器监测到壳体1内部出现热失控现象,控制器提高气源朝向安装腔中的进气量和进气速度;S3、排气组件6封闭安装腔与车内空间的通道并将安装腔与车外空间的连通面积调至最大。The embodiment of the present application also discloses a thermal runaway processing method. The thermal runaway processing method adopts the power battery cooling module described above, and the thermal runaway processing method includes: S1, the controller monitors whether the thermal runaway phenomenon occurs inside the casing 1; S2. In response to the controller monitoring the thermal runaway phenomenon inside the housing 1, the controller increases the intake air volume and the intake speed of the air source toward the installation cavity; S3, the exhaust assembly 6 closes the passage between the installation cavity and the interior space of the vehicle And adjust the connection area between the installation cavity and the outside space to the maximum.
可以理解的是,步骤S2能够有效加快第一风道4和第二风道5内的气体流通速度,进而提高有害气体的排出效率以及电池3的散热速度,从而对热失控现象起到较好的缓解效果;步骤S3能够确保有害气体不会排至车内空间,并能将有害气体完全排出至车外空间中,确保热失控现象出现时能够对用户起到最好的保护效果。It can be understood that step S2 can effectively speed up the gas circulation speed in the first air duct 4 and the second air duct 5, thereby improving the discharge efficiency of harmful gases and the heat dissipation speed of the battery 3, so as to play a better role in the thermal runaway phenomenon. Step S3 can ensure that the harmful gas will not be discharged to the interior space of the vehicle, and can completely discharge the harmful gas to the exterior space of the vehicle, so as to ensure that the thermal runaway phenomenon can have the best protection effect for the user.
根据本申请实施例的热失控处理方法,由于具有前文所述的动力电池冷却模组,使控制器能够根据电池3的温度判断是否出现热失控现象,进而根据电 池3内部的实际情况而将安装腔中的冷却空气从第一排气管62和第二排气管63中排出,从而确保了对产生热失控电池3的快速降温以及对用户的安全性的可靠保障。According to the thermal runaway processing method of the embodiment of the present application, due to the power battery cooling module described above, the controller can judge whether thermal runaway occurs according to the temperature of the battery 3 , and then install the battery 3 according to the actual situation inside the battery 3 . The cooling air in the cavity is exhausted from the first exhaust pipe 62 and the second exhaust pipe 63, thereby ensuring rapid cooling of the battery 3 that generates thermal runaway and reliable guarantee for the safety of users.
一实施例:An example:
下面参考图1-图4描述本申请一个实施例的动力电池冷却模组及热失控处理方法。The following describes a power battery cooling module and a thermal runaway processing method according to an embodiment of the present application with reference to FIGS. 1 to 4 .
本实施例的动力电池冷却模组包括壳体1、支撑件2、电池3、排气组件6和隔热件7。The power battery cooling module of this embodiment includes a casing 1 , a support member 2 , a battery 3 , an exhaust assembly 6 and a heat insulation member 7 .
壳体1内形成有安装腔,壳体1的顶壁设有与安装腔连通的气源。壳体1包括两个端板11、两个侧板12和多个汇流排13,两个侧板12上设有多个安装孔,每个汇流排13与一个电池3的电芯极耳31连接,每个汇流排13嵌设在一个安装孔中。侧板12采用耐热和抗冲击材料制备而成。An installation cavity is formed in the housing 1 , and a gas source communicated with the installation cavity is provided on the top wall of the housing 1 . The housing 1 includes two end plates 11 , two side plates 12 and a plurality of bus bars 13 . The two side plates 12 are provided with a plurality of mounting holes, and each bus bar 13 is connected to a cell tab 31 of a battery 3 For connection, each bus bar 13 is embedded in a mounting hole. The side plates 12 are made of heat-resistant and impact-resistant materials.
支撑件2设在安装腔中,支撑件2为多个,多个支撑件2沿壳体1的长度方向间隔分布,壳体1的相对设置的两个内壁上分别设有一个支撑件2,支撑件2的两端与壳体1的内壁之间具有间隙。多个支撑件2分为两组支撑件组,支撑件组包括多个沿壳体1的长度方向间隔分布的支撑件2,两组支撑件组的一端分别抵接在隔热件7的两个侧壁上,两组支撑件组的另一端与壳体1的相对设置独立两个侧壁之间具有间隙。支撑件2在壳体1的底壁上的投影为S型。The supporting member 2 is arranged in the installation cavity, and there are multiple supporting members 2, and the plurality of supporting members 2 are distributed at intervals along the length direction of the casing 1, and a supporting member 2 is respectively provided on the two opposite inner walls of the casing 1. There are gaps between both ends of the support member 2 and the inner wall of the housing 1 . The plurality of support members 2 are divided into two groups of support members. The support member group includes a plurality of support members 2 distributed along the length direction of the housing 1 at intervals. On each of the side walls, there is a gap between the other end of the two supporting member groups and the two independent side walls disposed opposite to the housing 1 . The projection of the support 2 on the bottom wall of the housing 1 is S-shaped.
电池3为多个,每个电池3的电芯极耳31与壳体1的内壁连接,电池3设在相邻的两个支撑件2之间,电池3的侧壁与支撑件2之间形成有第一风道4,壳体1的内壁与电池3的端部之间形成有第二风道5,电芯极耳31位于第二风道5中。多个电池3分为两组电池组,每组电池组包括多个沿壳体1的长度方向间隔设置的电池3,两组电池组在壳体1的宽度方向W上间隔设置,两组电池组的电芯极耳31分别与壳体1的相对设置的两个内壁连接。There are a plurality of batteries 3 , the cell tabs 31 of each battery 3 are connected to the inner wall of the casing 1 , the batteries 3 are arranged between two adjacent support members 2 , and between the side wall of the battery 3 and the support member 2 A first air duct 4 is formed, a second air duct 5 is formed between the inner wall of the casing 1 and the end of the battery 3 , and the cell tabs 31 are located in the second air duct 5 . The plurality of batteries 3 are divided into two groups of battery packs, each group of battery packs includes a plurality of batteries 3 arranged at intervals along the length direction of the casing 1, the two groups of battery packs are arranged at intervals in the width direction W of the casing 1, and the two groups of batteries The cell tabs 31 of the group are respectively connected to two opposite inner walls of the housing 1 .
排气组件6设在壳体1的底壁上并与安装腔连通,排气组件6用于连通安装腔和车内空间与车外空间,排气组件6与车内空间和车外空间的连通面积可调。排气组件6包括连通管61、第一排气管62、第二排气管63和调节件64。连通管61的一端与安装腔连通。第一排气管62的一端与连通管61的另一端连通,第一排气管62的另一端与车内空间连通。第二排气管63的一端与连通管61的另一端连通,第二排气管63的另一端与车外空间连通。调节件64设在连通管61和第一排气管62的连通处,调节件64用于调节连通管61和第一排气管62及第二排气管63之间的连通面积。调节件64包括驱动件641和阀板642。 驱动件641设在连通管61和/或第一排气管62的外壁上。阀板642可转动地设在连通管61与第一排气管62的连通处,阀板642与驱动件641的输出端连接。The exhaust assembly 6 is arranged on the bottom wall of the housing 1 and communicates with the installation cavity. The exhaust assembly 6 is used to communicate the installation cavity, the interior space and the exterior space, and the exhaust assembly 6 is connected to the interior space and the exterior space. The connection area is adjustable. The exhaust assembly 6 includes a communication pipe 61 , a first exhaust pipe 62 , a second exhaust pipe 63 and a regulating member 64 . One end of the communication pipe 61 communicates with the installation cavity. One end of the first exhaust pipe 62 is communicated with the other end of the communication pipe 61 , and the other end of the first exhaust pipe 62 is communicated with the vehicle interior space. One end of the second exhaust pipe 63 is communicated with the other end of the communication pipe 61 , and the other end of the second exhaust pipe 63 is communicated with the outside space. The adjusting member 64 is provided at the connection between the communication pipe 61 and the first exhaust pipe 62 , and the adjusting member 64 is used to adjust the communication area between the communication pipe 61 and the first exhaust pipe 62 and the second exhaust pipe 63 . The adjusting member 64 includes a driving member 641 and a valve plate 642 . The driving member 641 is provided on the outer wall of the communication pipe 61 and/or the first exhaust pipe 62 . The valve plate 642 is rotatably provided at the connection between the communication pipe 61 and the first exhaust pipe 62 , and the valve plate 642 is connected with the output end of the driving member 641 .
每组电池组的一端抵接在隔热件7的侧壁上,每组电池组的另一端上设有电芯极耳31,两组电池组的电芯极耳31分别与壳体1的相对设置的两个内壁连接。One end of each battery pack is abutted on the side wall of the heat insulator 7 , and the other end of each battery pack is provided with cell tabs 31 . The two inner walls arranged opposite to each other are connected.
一种热失控处理方法,热失控处理方法采用前文所述的动力电池冷却模组,热失控处理方法包括:控制器监测到壳体1内部出现热失控现象;控制器提高气源朝向安装腔中的进气量和进气速度;排气组件6封闭安装腔与车内空间的通道并将安装腔与车外空间的连通面积调至最大。A thermal runaway processing method, the thermal runaway processing method adopts the power battery cooling module described above, and the thermal runaway processing method includes: a controller detects that a thermal runaway phenomenon occurs inside the casing 1; the controller raises the air source toward the installation cavity. The air intake volume and air intake speed are adjusted; the exhaust assembly 6 closes the passage between the installation cavity and the interior space and adjusts the communication area between the installation cavity and the exterior space to the maximum.
本申请实施例提出一种动力电池冷却模组,能够提高电池的冷却效果,能够较好地处理热失控现象。The embodiment of the present application proposes a power battery cooling module, which can improve the cooling effect of the battery and can better handle the thermal runaway phenomenon.
本申请实施例提出一种热失控处理方法,能够提高热失控现象产生时的电池冷却速度和确保模组内部的热失控气体不会泄露至车内空间中。The embodiment of the present application proposes a thermal runaway processing method, which can improve the cooling rate of the battery when the thermal runaway phenomenon occurs and ensure that the thermal runaway gas inside the module does not leak into the interior space of the vehicle.
图5是本申请实施例提供的一种电子设备的结构示意图,如图5所示,该电子设备包括:一个或多个处理器810和存储器820。图5中以一个处理器810为例。FIG. 5 is a schematic structural diagram of an electronic device provided by an embodiment of the present application. As shown in FIG. 5 , the electronic device includes: one or more processors 810 and a memory 820 . A processor 810 is taken as an example in FIG. 5 .
所述电子设备还可以包括:输入装置830和输出装置840。The electronic device may further include: an input device 830 and an output device 840 .
可以理解地,所述电子设备也可以不包括,输入装置830和输出装置840。It can be understood that the electronic device may also not include the input device 830 and the output device 840 .
所述电子设备中的处理器810、存储器820、输入装置830和输出装置840可以通过总线或者其他方式连接,图5中以通过总线连接为例。The processor 810 , the memory 820 , the input device 830 and the output device 840 in the electronic device may be connected by a bus or in other ways, and the connection by a bus is taken as an example in FIG. 5 .
存储器820作为一种计算机可读存储介质,可设置为存储软件程序、计算机可执行程序以及模块。处理器810通过运行存储在存储器820中的软件程序、指令以及模块,从而执行多种功能应用以及数据处理,以实现上述实施例中的任意一种方法。The memory 820, as a computer-readable storage medium, can be configured to store software programs, computer-executable programs, and modules. The processor 810 executes a variety of functional applications and data processing by running the software programs, instructions and modules stored in the memory 820 to implement any one of the methods in the foregoing embodiments.
存储器820可以包括存储程序区和存储数据区,其中,存储程序区可存储操作系统、至少一个功能所需要的应用程序;存储数据区可存储根据电子设备的使用所创建的数据等。此外,存储器可以包括随机存取存储器(Random Access Memory,RAM)等易失性存储器,还可以包括非易失性存储器,例如至少一个磁盘存储器件、闪存器件或者其他非暂态固态存储器件。The memory 820 may include a storage program area and a storage data area, wherein the storage program area may store an operating system, an application program required for at least one function; the storage data area may store data created according to the use of the electronic device, and the like. In addition, the memory may include volatile memory such as random access memory (Random Access Memory, RAM), and may also include non-volatile memory, such as at least one magnetic disk storage device, flash memory device, or other non-transitory solid-state storage devices.
存储器820可以是非暂态计算机存储介质或暂态计算机存储介质。该非暂态计算机存储介质,例如至少一个磁盘存储器件、闪存器件或其他非易失性固态存储器件。在一些实施例中,存储器820可选包括相对于处理器810远程设 置的存储器,这些远程存储器可以通过网络连接至电子设备。上述网络的实例可以包括互联网、企业内部网、局域网、移动通信网及其组合。 Memory 820 may be a non-transitory computer storage medium or a transitory computer storage medium. The non-transitory computer storage medium, such as at least one magnetic disk storage device, flash memory device, or other non-volatile solid state storage device. In some embodiments, memory 820 may optionally include memory located remotely from processor 810, which may be connected to the electronic device via a network. Examples of such networks may include the Internet, intranets, local area networks, mobile communication networks, and combinations thereof.
输入装置830可设置为接收输入的数字或字符信息,以及产生与电子设备的用户设置以及功能控制有关的键信号输入。输出装置840可包括显示屏等显示设备。The input device 830 may be configured to receive input numerical or character information, and to generate key signal input related to user settings and function control of the electronic device. The output device 840 may include a display device such as a display screen.
本实施例还提供一种计算机可读存储介质,存储有计算机程序,所述计算机程序用于执行上述方法。This embodiment also provides a computer-readable storage medium storing a computer program, where the computer program is used to execute the above method.
存储介质可以是非暂态(non-transitory)存储介质。The storage medium may be a non-transitory storage medium.
上述实施例方法中的全部或部分流程可以通过计算机程序来执行相关的硬件来完成的,该程序可存储于一个非暂态计算机可读存储介质中,该程序在执行时,可包括如上述方法的实施例的流程,其中,该非暂态计算机可读存储介质可以为磁碟、光盘、只读存储记忆体(Read-Only Memory,ROM)或RAM等。All or part of the processes in the methods of the above-mentioned embodiments can be completed by executing the relevant hardware through a computer program, and the program can be stored in a non-transitory computer-readable storage medium. , wherein the non-transitory computer-readable storage medium may be a magnetic disk, an optical disk, a read-only memory (Read-Only Memory, ROM), or a RAM, or the like.
在本说明书的描述中,参考术语“有些实施例”、“其他实施例”、等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "some embodiments", "other embodiments", etc. means that a particular feature, structure, material or characteristic described in connection with the embodiment or example is included in at least one implementation of the present application example or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
对于本领域的普通技术人员,依据本发明构思,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本申请的限制。For those of ordinary skill in the art, according to the concept of the present invention, there will be changes in the specific embodiments and application scope, and the content of this specification should not be construed as a limitation to the present application.

Claims (12)

  1. 一种动力电池冷却模组,包括:A power battery cooling module, comprising:
    壳体(1),所述壳体(1)内形成有安装腔,所述壳体(1)的顶壁设有与所述安装腔连通的气源;a casing (1), an installation cavity is formed in the casing (1), and a gas source communicated with the installation cavity is provided on the top wall of the casing (1);
    支撑件(2),所述支撑件(2)设在所述安装腔中,所述支撑件(2)为多个,多个所述支撑件(2)沿所述壳体(1)的长度方向间隔分布,所述壳体(1)的相对设置的两个内壁上分别设有所述多个支撑件(2)中的一个支撑件(2)与另一个支撑件(2),多个所述支撑件(2)中的每个支撑件(2)的两端与所述壳体(1)的内壁之间具有间隙;A support member (2), the support member (2) is provided in the installation cavity, the support member (2) is plural, and the plurality of support members (2) are along the surface of the housing (1). Distributed at intervals in the longitudinal direction, one support member (2) and the other support member (2) of the plurality of support members (2) are respectively provided on two opposite inner walls of the housing (1), and many There is a gap between the two ends of each of the supporting members (2) and the inner wall of the housing (1);
    电池(3),所述电池(3)为多个,每个所述电池(3)的电芯极耳(31)与所述壳体(1)的内壁连接,每个所述电池(3)设在所述多个支撑件(2)中的相邻的两个支撑件(2)之间,每个所述电池(3)的侧壁与所述支撑件(2)之间形成有第一风道(4),所述壳体(1)的内壁与多个所述电池(3)的端部之间形成有第二风道(5),所述电芯极耳(31)位于所述第二风道(5)中;A battery (3), a plurality of the batteries (3), the cell tabs (31) of each of the batteries (3) are connected to the inner wall of the casing (1), and each of the batteries (3) ) is provided between two adjacent support members (2) among the plurality of support members (2), and a side wall of each battery (3) and the support member (2) are formed with A first air duct (4), a second air duct (5) is formed between the inner wall of the casing (1) and the ends of the plurality of batteries (3), the battery core tabs (31) is located in the second air duct (5);
    排气组件(6),所述排气组件(6)设在所述壳体(1)的底壁上并与所述安装腔连通,所述排气组件(6)用于分别连通所述安装腔和车内空间与车外空间,所述排气组件(6)与所述车内空间和所述排气组件(6)与所述车外空间的连通面积可调。An exhaust assembly (6), the exhaust assembly (6) is provided on the bottom wall of the housing (1) and communicated with the installation cavity, and the exhaust assembly (6) is used to communicate with the The installation cavity, the vehicle interior space and the vehicle exterior space, and the communication area between the exhaust assembly (6) and the vehicle interior space and the exhaust assembly (6) and the vehicle exterior space are adjustable.
  2. 根据权利要求1所述的动力电池冷却模组,其中,多个所述电池(3)分为两组电池组,每组所述电池组包括多个沿所述壳体(1)的长度方向间隔设置的电池(3),两组所述电池组在所述壳体(1)的宽度方向上间隔设置,两组所述电池组的所述电芯极耳(31)分别与所述壳体(1)的相对设置的两个内壁连接。The power battery cooling module according to claim 1, wherein a plurality of the batteries (3) are divided into two groups of battery packs, and each group of the battery packs comprises a plurality of battery packs along the length direction of the casing (1). Batteries (3) arranged at intervals, two sets of battery packs are arranged at intervals in the width direction of the casing (1), and the battery tabs (31) of the two sets of battery packs are respectively connected to the casing The two oppositely arranged inner walls of the body (1) are connected.
  3. 根据权利要求2所述的动力电池冷却模组,所述动力电池冷却模组还包括隔热件(7),每组所述电池组的一端抵接在所述隔热件(7)的侧壁上,每组所述电池组的另一端上设有所述电芯极耳(31)。The power battery cooling module according to claim 2, further comprising a heat insulating member (7), and one end of each group of the battery pack abuts on the side of the heat insulating member (7). On the wall, the other end of each battery pack is provided with the battery cell tabs (31).
  4. 根据权利要求3所述的动力电池冷却模组,其中,多个所述支撑件(2)分为两组支撑件组,每组所述支撑件组包括多个沿所述壳体(1)的长度方向间隔分布的所述支撑件(2),两组所述支撑件组的一端分别抵接在所述隔热件(7)的两个侧壁上,两组所述支撑件组的另一端分别与所述壳体(1)的相对设置的两个侧壁之间具有间隙。The power battery cooling module according to claim 3, wherein the plurality of support members (2) are divided into two groups of support members, and each set of the support member groups includes a plurality of support members along the casing (1) The supports (2) are distributed at intervals in the longitudinal direction of the two groups, one ends of the two support groups are respectively abutted on the two side walls of the heat insulation element (7), and the two support groups There is a gap between the other end and the two side walls arranged opposite to the casing (1).
  5. 根据权利要求1所述的动力电池冷却模组,其中,所述壳体(1)包括两个端板(11)、两个侧板(12)和多个汇流排(13),两个所述侧板(12)上设 有多个安装孔,每个汇流排(13)与所述多个电池(3)中的一个所述电池(3)的电芯极耳(31)连接,每个所述汇流排(13)嵌设在所述多个安装孔中的一个所述安装孔中。The power battery cooling module according to claim 1, wherein the casing (1) comprises two end plates (11), two side plates (12) and a plurality of bus bars (13), the two The side plate (12) is provided with a plurality of mounting holes, each bus bar (13) is connected to a cell tab (31) of one of the plurality of batteries (3), and each Each of the bus bars (13) is embedded in one of the plurality of installation holes.
  6. 根据权利要求5所述的动力电池冷却模组,其中,所述两个侧板(12)采用耐热和抗冲击材料制备而成。The power battery cooling module according to claim 5, wherein the two side plates (12) are made of heat-resistant and impact-resistant materials.
  7. 根据权利要求1所述的动力电池冷却模组,其中,所述支撑件(2)在所述壳体(1)的底壁上的投影为S型。The power battery cooling module according to claim 1, wherein the projection of the support member (2) on the bottom wall of the casing (1) is S-shaped.
  8. 根据权利要求1所述的动力电池冷却模组,其中,所述排气组件(6)包括:The power battery cooling module according to claim 1, wherein the exhaust assembly (6) comprises:
    连通管(61),所述连通管(61)的一端与所述安装腔连通;a communication pipe (61), one end of the communication pipe (61) is communicated with the installation cavity;
    第一排气管(62),所述第一排气管(62)的一端与所述连通管(61)的另一端连通,所述第一排气管(62)的另一端与所述车内空间连通;A first exhaust pipe (62), one end of the first exhaust pipe (62) is communicated with the other end of the communication pipe (61), and the other end of the first exhaust pipe (62) is connected to the interior space connectivity;
    第二排气管(63),所述第二排气管(63)的一端与所述连通管(61)的另一端连通,所述第二排气管(63)的另一端与所述车外空间连通;A second exhaust pipe (63), one end of the second exhaust pipe (63) is communicated with the other end of the communication pipe (61), and the other end of the second exhaust pipe (63) is connected to the External space connectivity;
    调节件(64),所述调节件(64)设在所述连通管(61)和第一排气管(62)的连通处,所述调节件(64)用于调节所述连通管(61)分别和所述第一排气管(62)及所述第二排气管(63)之间的连通面积。An adjustment member (64), the adjustment member (64) is provided at the communication place between the communication pipe (61) and the first exhaust pipe (62), and the adjustment member (64) is used to adjust the communication pipe (64). 61) The communication area with the first exhaust pipe (62) and the second exhaust pipe (63) respectively.
  9. 根据权利要求8所述的动力电池冷却模组,其中,所述调节件(64)包括:The power battery cooling module according to claim 8, wherein the adjusting member (64) comprises:
    驱动件(641),所述驱动件(641)设在所述连通管(61)和所述第一排气管(62)中的至少一个的外壁上;a driving member (641), the driving member (641) is provided on the outer wall of at least one of the communication pipe (61) and the first exhaust pipe (62);
    阀板(642),所述阀板(642)可转动地设在所述连通管(61)与所述第一排气管(62)的连通处,所述阀板(642)与所述驱动件(641)的输出端连接。A valve plate (642), the valve plate (642) is rotatably provided at the connection between the communication pipe (61) and the first exhaust pipe (62), the valve plate (642) is connected to the The output of the driver (641) is connected.
  10. 一种热失控处理方法,所述热失控处理方法采用权利要求1-9中任一项所述的动力电池冷却模组,所述热失控处理方法包括:A thermal runaway processing method, wherein the thermal runaway processing method adopts the power battery cooling module according to any one of claims 1-9, and the thermal runaway processing method comprises:
    步骤1(S1)、控制器监测所述壳体(1)内部是否出现热失控现象;Step 1 (S1), the controller monitors whether thermal runaway occurs inside the casing (1);
    步骤2(S2)、响应于控制器监测到所述壳体(1)内部出现热失控现象,所述控制器提高所述气源朝向所述安装腔中的进气量和进气速度;Step 2 (S2), in response to the controller monitoring that the thermal runaway phenomenon occurs inside the housing (1), the controller increases the air intake volume and air intake speed of the air source toward the installation cavity;
    步骤3(S3)、所述排气组件(6)封闭所述安装腔与所述车内空间的通道并将所述安装腔与所述车外空间的连通面积调至最大。Step 3 (S3), the exhaust assembly (6) closes the passage between the installation cavity and the vehicle interior space and adjusts the communication area between the installation cavity and the vehicle exterior space to the maximum.
  11. 一种电子设备,包括:An electronic device comprising:
    至少一个处理器;at least one processor;
    存储器,设置为存储至少一个程序;a memory, arranged to store at least one program;
    所述至少一个处理器,设置为执行所述至少一个程序以实现如权利要求10所述的热失控处理方法。The at least one processor is configured to execute the at least one program to implement the thermal runaway processing method of claim 10 .
  12. 一种计算机可读存储介质,所述计算机可读存储介质存储有计算机程序,所述计算机程序被处理器执行时实现如权利要求10所述的热失控处理方法。A computer-readable storage medium storing a computer program, when the computer program is executed by a processor, implements the thermal runaway processing method according to claim 10 .
PCT/CN2021/132971 2020-11-25 2021-11-25 Power battery cooling module, thermal runaway processing method and device, and storage medium WO2022111552A1 (en)

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