WO2022111510A1 - Feed dog assembly of separate-type sewing machine - Google Patents

Feed dog assembly of separate-type sewing machine Download PDF

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WO2022111510A1
WO2022111510A1 PCT/CN2021/132702 CN2021132702W WO2022111510A1 WO 2022111510 A1 WO2022111510 A1 WO 2022111510A1 CN 2021132702 W CN2021132702 W CN 2021132702W WO 2022111510 A1 WO2022111510 A1 WO 2022111510A1
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sewing machine
feed dog
feeding
assembly
thread
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PCT/CN2021/132702
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French (fr)
Chinese (zh)
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林子春
潘林勇
李质彬
刘霖
刘冰
林群
吴文俊
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琦星智能科技股份有限公司
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Publication of WO2022111510A1 publication Critical patent/WO2022111510A1/en

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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B27/00Work-feeding means
    • D05B27/02Work-feeding means with feed dogs having horizontal and vertical movements
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B27/00Work-feeding means

Abstract

Provided is a feed dog assembly of a separate-type sewing machine, which particularly relates to the technical field of sewing machine manufacturing. In the feed dog assembly, an up-down lifting electric motor and a front-back feeding electric motor respectively apply an up-down swing source and a front-back swing source to a feed dog, and the up-down lifting electric motor and the front-back feeding electric motor indirectly act on the feed dog to execute a feeding action. The up-down lifting electric motor and the front-back feeding electric motor are used to transfer the swing sources to the feed dog assembly, and the feed dog assembly can be additionally mounted on a bottom thread mechanism and manufactured into a modular unit for use on various sewing machines, such that the sewing machine has a more simplified mechanical structure, a higher sewing transmission efficiency, and a higher value of popularization.

Description

一种分离式缝纫机的送布牙组件A feed dog assembly of a separate sewing machine 技术领域technical field
本申请提出一种分离式缝纫机的送布牙组件,具体涉及缝纫机制造技术领域。The present application proposes a cloth feed dog assembly of a separable sewing machine, and specifically relates to the technical field of sewing machine manufacturing.
背景技术Background technique
缝纫机是缝制服装、箱包、鞋帽以及被服等的缝合设备。传统缝纫机其主轴电机连接上主轴,主轴电机驱动上主轴转动从而驱动固连在上主轴的偏心转动轮、锥形齿轮和针杆曲轴同时运转。在底线缝制传动机构中,偏心转动轮同时驱动送布连杆和抬牙连杆运作,送布连杆经摆动座组件驱动送布轴运转,抬牙连杆经抬牙曲柄驱动抬牙轴摆动;送布轴和抬牙轴设置在缝纫机基座的两侧,送布轴和抬牙轴用曲柄共同连接位于中间的送布牙架。送布轴和抬牙轴从送布牙架的两侧对送布牙架传递摆动源,送布轴的摆动驱动固连于送布轴上的牙架摆动从而为送布牙提供近似于水平方向摆动,抬牙轴摆动驱动固连于抬牙轴上的抬牙叉摆动从而为送布牙提供近似上下方向摆动,得到送布牙由水平前后方向摆动与竖直上下方向摆动相结合形成了送布牙运行轨迹。与此同时,锥形齿轮连接竖直方向的竖轴,竖轴传递扭矩到下轴,下轴连接并通过改变齿轮大小以提高2倍转速来运行旋梭。A sewing machine is a sewing equipment for sewing garments, bags, shoes and hats, and quilts. In a traditional sewing machine, the main shaft motor is connected to the upper main shaft, and the main shaft motor drives the upper main shaft to rotate, thereby driving the eccentric rotating wheel, the bevel gear and the needle bar crankshaft fixed to the upper main shaft to run at the same time. In the bottom thread sewing transmission mechanism, the eccentric rotating wheel drives the feed link and the lift link at the same time, the feed link drives the feed shaft through the swing seat assembly, and the lift link drives the lift shaft through the lift crank. Swing; the cloth feed shaft and the tooth-lifting shaft are arranged on both sides of the sewing machine base, and the cloth-feeding shaft and the tooth-lifting shaft are jointly connected to the cloth feed dog frame in the middle by a crank. The feeding shaft and the tooth lifting shaft transmit the swing source to the feeding dog frame from the two sides of the feeding dog frame. The direction swings, the swing of the tooth-lifting shaft drives the swinging of the tooth-lifting fork fixed on the tooth-lifting shaft to provide the feed dog with an approximate up and down direction swing. Feed dog running track. At the same time, the bevel gear is connected to the vertical shaft in the vertical direction, the vertical shaft transmits the torque to the lower shaft, and the lower shaft is connected to run the hook by changing the size of the gear to increase the speed by 2 times.
综上,缝纫机在缝制过程实际是主轴电机驱动主轴上的偏心转动轮、锥形齿轮和针杆曲轴实现送布牙、压脚和机针三者协同进行送布,并配以旋梭运转的缝合过程。传统缝纫机上下联动传动机构是复杂的,一方面造成缝纫机噪音高,另一方面对缝纫机机械传动零件的制造标准要求也较高,特别是对下线出线起到缝纫关键作用的旋梭要求就更高。自从有了缝纫机后其传统的机械传动结构,就一直沿用至今,需要一个可行的方案来提高缝纫机传动效率,以达到克服上述技术缺点,并且同时能够达到降低缝纫机制造难度、降低缝纫机造价以及提高缝纫机智能控制水平。In summary, in the sewing process of the sewing machine, the eccentric rotating wheel, bevel gear and needle bar crankshaft on the main shaft are actually driven by the main shaft motor to realize the coordinated feeding of the cloth feeding dog, the presser foot and the needle, and the rotary hook is used to run. stitching process. The upper and lower linkage transmission mechanism of traditional sewing machines is complex. On the one hand, it causes high noise of the sewing machine. high. The traditional mechanical transmission structure of the sewing machine has been in use since the advent of the sewing machine. A feasible solution is needed to improve the transmission efficiency of the sewing machine, so as to overcome the above-mentioned technical shortcomings, and at the same time, it can reduce the manufacturing difficulty of the sewing machine, reduce the cost of the sewing machine and improve the sewing machine. Intelligent control level.
发明内容SUMMARY OF THE INVENTION
针对现有缝纫机存在的送布牙机械传动结构复杂的问题,本申请提供一种传动效率高,制造难度低的分离式缝纫机的送布牙组件,具有所述送布牙组件具有的上下升降电机和前后送布电机分别对送布牙施加上下和前后摆动源,上下升降电机和前后送布电机间接作用于送布牙执行送布动作。Aiming at the problem of the complex mechanical transmission structure of the feed dog existing in the existing sewing machine, the present application provides a cloth feed dog assembly of a separate sewing machine with high transmission efficiency and low manufacturing difficulty, which has the up-down lift motor of the cloth feed dog assembly. The front and rear feeding motors apply up and down and front and rear swing sources to the feeding dog respectively, and the up-down lifting motor and the front and rear feeding motors indirectly act on the feeding dog to perform the feeding action.
优选地,所述上下升降电机两端的输出轴上各安装有抬牙凸轮一和抬牙凸轮二,抬牙凸轮一和抬牙凸轮二的远端分别错位作用于送布牙组件具有支撑架底部的两块凸块。Preferably, a tooth-lifting cam and a tooth-lifting cam are respectively installed on the output shafts at both ends of the upper and lower lift motors, and the distal ends of the tooth-lifting cam and the tooth-lifting cam are respectively staggered and act on the feed dog assembly with the bottom of the support frame. of two bumps.
优选地,所述的上下升降电机固定在缝纫机具有的底板上。Preferably, the up and down motor is fixed on the bottom plate of the sewing machine.
优选地,所述的前后送布电机驱动转盘再带动连杆,连杆动连接在转盘的偏心位置上,连杆动连接送布牙连接架,送布牙设置在送布牙连接架上。Preferably, the front and rear feeding motors drive the turntable and then drive the connecting rod, the connecting rod is movably connected to the eccentric position of the turntable, and the connecting rod is movably connected to the feeding dog connecting frame, and the feeding dog is arranged on the feeding dog connecting frame.
优选地,所述送布牙连接架两端具有的铜套摆动杆和驱动端摆动杆分别设置在支撑架两端具有的固定铜套上,送布牙连接架的上方连接送布牙,所述的前后送布电机固定在缝纫机具有的支撑架的上部。Preferably, the copper sleeve swinging rod and the driving end swinging rod at both ends of the feed dog connecting frame are respectively arranged on the fixed copper sleeves at both ends of the support frame, and the feeding dog is connected to the upper part of the feeding dog connecting frame, so the The front and rear feeding motors are fixed on the upper part of the support frame provided by the sewing machine.
优选地,所述的支撑架的前后侧面分别设置有支撑杆,上下升降电机前后位置分别设置有支架,支架顶部具有的凹槽,所述支撑杆转动设置在凹槽内。Preferably, the front and rear sides of the support frame are respectively provided with support rods, the front and rear positions of the upper and lower lift motors are respectively provided with brackets, and the top of the bracket has a groove, and the support rod is rotatably arranged in the groove.
优选地,所述抬牙凸轮一和抬牙凸轮二分别由多阶段凸轮一和多阶段凸轮二代替,所述的多阶段凸轮一和多阶段凸轮二都具有数个调节高点和数个调节低点,调节高点和调节低点在上下升降电机的两端为错位安装。Preferably, the tooth-lifting cam 1 and the tooth-lifting cam 2 are respectively replaced by a multi-stage cam 1 and a multi-stage cam 2, and the multi-stage cam 1 and the multi-stage cam 2 both have several adjustment high points and several adjustment points. The low point, the adjustment high point and the adjustment low point are installed in dislocation at both ends of the upper and lower lift motors.
优选地,所述的多阶段凸轮一和多阶段凸轮二的调节高点前后都相邻有调节低点。Preferably, the adjustment high points of the first multi-stage cam and the second multi-stage cam have adjacent adjustment low points before and after the adjustment high point.
本申请一种分离式缝纫机的送布牙组件取消了传统上下联动机械传动结构,利用上下升降电机和前后送布电机对送布牙组件传递摆动源,实现了缝纫机的送布牙无油化工作,巧妙地实现上线机构和底线机构在机械传动上作出分离,送布牙组件可以加装在底线机构可以制造成模块化配套在各种缝纫机上使用。本申请的分离式缝纫机送布牙组件最大程度提高了传动效率,进一步实现了缝纫的送布牙组件智能化控制,使缝纫机机械结构更加简化、缝纫传动效率更高,具有较高的推广价值。The cloth feed dog assembly of the separate sewing machine of the present application cancels the traditional upper and lower linkage mechanical transmission structure, and uses the up and down lifting motors and the front and rear cloth feeding motors to transmit the swing source to the cloth feed dog assembly, so as to realize the oil-free operation of the cloth feed dog of the sewing machine. , cleverly realize the separation of the upper thread mechanism and the lower thread mechanism on the mechanical transmission, and the feed dog assembly can be added to the lower thread mechanism and can be made into a modular package for use on various sewing machines. The separated sewing machine feed dog assembly of the present application maximizes the transmission efficiency, further realizes the intelligent control of the sewing feed dog assembly, simplifies the mechanical structure of the sewing machine, and the sewing transmission efficiency is higher, and has high promotion value.
附图说明Description of drawings
图1是本申请一种分离式缝纫机的送布牙组件的结构示意图;1 is a schematic structural diagram of a feed dog assembly of a separate sewing machine of the present application;
图2是本申请一种分离式缝纫机的送布牙组件的底线机构构造图;FIG. 2 is a structural diagram of a bottom thread mechanism of a feed dog assembly of a separate sewing machine of the present application;
图3是本申请一种分离式缝纫机的送布牙组件的送布牙组件示意图;3 is a schematic diagram of a feed dog assembly of a cloth feed dog assembly of a separate sewing machine of the present application;
图4是本申请一种分离式缝纫机的送布牙组件的送布牙构造图;4 is a structural diagram of a feed dog of a cloth feed dog assembly of a separate sewing machine of the present application;
图5是本申请一种分离式缝纫机的送布牙组件的送布牙示意图;5 is a schematic diagram of a feed dog of a cloth feed dog assembly of a separate sewing machine of the present application;
图6是本申请一种分离式缝纫机的送布牙组件的多阶段凸轮示意图;6 is a schematic diagram of a multi-stage cam of a feed dog assembly of a separate sewing machine of the present application;
图7是本申请一种分离式缝纫机的送布牙后倾斜送料示意图;7 is a schematic diagram of inclined feeding after the feeding dog of a separate sewing machine of the present application;
图8是本申请一种分离式缝纫机的送布牙前倾斜送料示意图;8 is a schematic diagram of inclined feeding before the feeding dog of a separate sewing machine of the present application;
图9是本申请一种分离式缝纫机的送布牙组件的旋梭组件示意图;9 is a schematic diagram of a hook assembly of a feed dog assembly of a separate sewing machine of the present application;
图10是本申请一种分离式缝纫机的送布牙组件的旋梭组件构造图;10 is a structural diagram of a hook assembly of a feed dog assembly of a separate sewing machine of the present application;
图11是本申请一种分离式缝纫机的送布牙组件的剪线组件示意图;11 is a schematic diagram of a thread trimmer assembly of a feed dog assembly of a separate sewing machine of the present application;
图12是本申请一种分离式缝纫机的送布牙组件的剪线组件内部构造图;12 is an internal structure diagram of a thread trimmer assembly of a feed dog assembly of a separate sewing machine of the present application;
图13是本申请一种分离式缝纫机的送布牙组件的剪线推杆示意图;13 is a schematic diagram of a thread trimmer push rod of a feed dog assembly of a separate sewing machine of the present application;
图14是本申请一种分离式缝纫机的送布牙组件的挑线组件示意图;14 is a schematic diagram of a thread take-up assembly of a feed dog assembly of a separate sewing machine of the present application;
图15是本申请一种分离式缝纫机的送布牙组件的挑线盘示意图。Fig. 15 is a schematic diagram of a thread take-up disc of a feed dog assembly of a separate sewing machine of the present application.
附图标记:上线机构10,针杆11,机针12,底线机构20,固定座21,底板211,送布牙组件25,送布牙251,上下升降电机252,前后送布电机253,送布牙连接架254,支撑架255,抬牙凸轮一256,抬牙凸轮二257,针板258,固定铜套259,驱动端摆动杆25a,铜套摆动杆25b,转盘25e,连杆25f,支架250,支撑杆25c,凹槽25d,旋梭组件26,悬浮旋梭261,底线驱动电机262,缺口262c,勾针263,固定杆264,旋梭固定座265,防滑出盖板266,中空转轴267,线架268,剪线组件27,剪线驱动源271,剪线推杆272,推块272a,连杆端272b,滑槽272c,剪线驱动源支架27e,弹性件273,推刀274,推板连杆275,次推刀276,剪线支架277,推刀座278,推刀连杆座279,次推刀连杆座270,凸块28,台板30,机头40,主轴电机41,台板30,控制器60,控制面板61,基座70,挑线组件80,收线副盘81,收线盘82,收线柱821,拉线槽822,挑线连杆83,夹线器一84,夹线器二85,挑线转轴86,多阶段凸轮一91,多阶段凸轮二92,调节高点912,调节低点913。Reference numerals: upper thread mechanism 10, needle bar 11, needle 12, lower thread mechanism 20, fixed seat 21, bottom plate 211, cloth feed dog assembly 25, cloth feed dog 251, up and down lift motor 252, front and rear cloth feed motor 253, feed The cloth tooth connecting frame 254, the supporting frame 255, the first tooth lifting cam 256, the second tooth lifting cam 257, the needle plate 258, the fixed copper sleeve 259, the driving end swing rod 25a, the copper sleeve swing rod 25b, the turntable 25e, the connecting rod 25f, Bracket 250, support rod 25c, groove 25d, hook assembly 26, suspension hook 261, bobbin thread drive motor 262, notch 262c, hook 263, fixing rod 264, hook fixing seat 265, anti-slip cover 266, hollow Rotary shaft 267, thread stand 268, thread trimmer assembly 27, thread trimmer drive source 271, thread trimmer push rod 272, push block 272a, connecting rod end 272b, chute 272c, thread trimmer drive source bracket 27e, elastic piece 273, pusher 274, pusher link 275, secondary pusher 276, thread trimmer bracket 277, pusher seat 278, pusher link seat 279, secondary pusher link seat 270, bump 28, table 30, machine head 40, Spindle motor 41, platen 30, controller 60, control panel 61, base 70, wire take-up assembly 80, wire take-up sub-disk 81, wire take-up plate 82, wire take-up column 821, wire slot 822, wire take-up link 83 , Thread gripper one 84, thread gripper 2 85, thread take-up shaft 86, multi-stage cam 1 91, multi-stage cam 2 92, adjustment high point 912, adjustment low point 913.
具体实施方式Detailed ways
下面结合附图对本申请的优选实施例进行详细阐述,以使本申请的优点和特征能更易于被本领域技术人员理解,从而对本申请的保护范围做出更为清楚明确的界定,这些实施方式仅用于说明本发明,而并非对本发明的限制。The preferred embodiments of the present application will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present application can be more easily understood by those skilled in the art, so that the protection scope of the present application can be more clearly defined. These embodiments It is only used to illustrate the present invention, but not to limit the present invention.
图1显示是本申请一种分离式缝纫机的送布牙组件的结构示意图。本申请缝纫机的结构具有机头40、台板30和基座70。上述机头40具有上线机构10、主轴电机41和控制器60,控制器60具有的控制面板61安装在机头40的正面;上述台板30下安装有底线机构20,上述的上线机构10和底线机构20是本缝纫机独立设置的两个缝合机构。上线机构10由主轴电机41驱动;上述底线机构20具有独立运行的数个驱动源,数个驱动源共同来完成底线缝合动作,换言之,底线机构20不接收来自主轴电机41的动力。FIG. 1 is a schematic structural diagram of a feed dog assembly of a separable sewing machine according to the present application. The structure of the sewing machine of the present application includes a head 40 , a table 30 and a base 70 . The above-mentioned machine head 40 has an upper thread mechanism 10, a spindle motor 41 and a controller 60. The control panel 61 of the controller 60 is installed on the front of the machine head 40; The lower thread mechanism 20 is two sewing mechanisms independently provided in this sewing machine. The upper thread mechanism 10 is driven by the spindle motor 41 ; the lower thread mechanism 20 has several independent driving sources, and several driving sources work together to complete the lower thread sewing action.
本缝纫机的机械传动方式是上下分离的,上线机构10和底线机构20都有着各自的运行动力装置。本申请一种分离式缝纫机的送布牙组件采用机械传动分离式结构,其上线机构10基本保持原有缝纫机的结构,底线机构20则作出较大的改动,尤其是送布牙组件25和旋梭组件26有着颠覆性的变革。缝纫机采用数个微型驱动源就可以实现底线缝合运转,实现了底线机构20制造小型化模块化制造,以适用各种不同款式缝纫机的安装使用,使得本缝纫机拥有简化的机械传动结构,并且该机械传动结构在运行中不需要提供润滑系统。The mechanical transmission mode of the sewing machine is separated up and down, and the upper thread mechanism 10 and the lower thread mechanism 20 have their own running power devices. The feed dog assembly of a separate sewing machine of the present application adopts a mechanical transmission separation structure. The upper thread mechanism 10 basically maintains the structure of the original sewing machine, and the lower thread mechanism 20 has undergone major changes, especially the feed dog assembly 25 and the rotary Shuttle assembly 26 has a subversive change. The sewing machine can realize the sewing operation of the bottom thread by using several micro drive sources, and realize the miniaturization and modular manufacturing of the bottom thread mechanism 20, which is suitable for the installation and use of various types of sewing machines, so that the sewing machine has a simplified mechanical transmission structure, and the machine The transmission structure does not need to provide a lubrication system during operation.
图2图3是本申请一种分离式缝纫机的送布牙组件的底线机构20的结构示意图。上述底线机构20具有送布牙组件25、旋梭组件26和剪线组件27,上述底线机构20设置在固定座21内部,固定座21安装固定在台板30之下。底线机构20安装在台板30靠近上线机构10一侧。2 and 3 are schematic structural diagrams of the lower thread mechanism 20 of the feed dog assembly of a separate sewing machine according to the present application. The lower thread mechanism 20 has a feed dog assembly 25 , a hook assembly 26 and a thread trimmer assembly 27 . The lower thread mechanism 20 is installed on the side of the platen 30 close to the upper thread mechanism 10 .
在图2图3图4和图5中,本申请的送布牙组件25具有上下升降电机252和前后送布电机253,依靠上下升降电机252和前后送布电机253同时并协同输出摆动源实现送布牙的送料动作。上述两个摆动驱动源对送布牙251实施非侧向传递摆动源实现送布牙的送料动作,而现有缝纫机送布送料动作都是从送布牙其两侧接收摆动源来实现的,这是本申请摆动源区别于现有技术的显著特点。本申请具有的两个摆动驱动源间接作用于送布牙251实现送布动作,具体实施的送布牙组件25具有上下升降电机252、前后送布电机253、支撑架255、送布牙连接架254、支架250、驱动抬牙凸轮一256和抬牙凸轮二257等。上下升降电机252两端的输出轴上安装有驱动抬牙凸轮一256和抬牙凸轮二257。In FIGS. 2 , 3 , 4 and 5 , the feeding dog assembly 25 of the present application has an up-down elevating motor 252 and a front and rear feeding motor 253 , which are realized by outputting a swing source at the same time and in coordination with the up and down elevating motor 252 and the front and rear feeding motors 253 . Feeding action of the feed dog. The above two swing driving sources implement non-lateral transmission of the swing source to the cloth dog 251 to realize the feeding action of the cloth dog, while the cloth feeding action of the existing sewing machine is realized by receiving the swing source from the two sides of the cloth dog. This is a significant feature that distinguishes the wobble source of the present application from the prior art. The two oscillating driving sources provided in the present application indirectly act on the feeding dog 251 to realize the feeding action. The specific implementation of the feeding dog assembly 25 includes a vertical lifting motor 252, a front and rear feeding motor 253, a support frame 255, and a feeding dog connecting frame. 254, the bracket 250, the driving tooth-lifting cam one 256 and the tooth-lifting cam two 257, etc. The output shafts at both ends of the up-down lift motor 252 are provided with a driving tooth-lifting cam 1 256 and a tooth-lifting cam 2 257 .
上述上下升降电机252固定在固定座21具有的底板211上,上下升降电机252两端安装有驱动抬牙凸轮一256和抬牙凸轮二257设置在固定座21的两侧。上述抬牙凸轮一256和抬牙凸轮二257分别作用于支撑架255底部两侧的两块凸块28。上述支撑架255的前后侧面分别设置有支撑杆25c,固定在底板211上还有有支架250,支架250处于上下升降电机252前部和后部,支架250顶部具有的凹槽25d用于支撑支撑杆25c,凹槽25d托住整个支撑架255。受控制器60控制的上下升降电机252作出旋转动作,驱动抬牙凸轮一256和抬牙凸轮二257旋转,由于驱动抬牙凸轮一256和抬牙凸轮二257具有不等径的结构特点,使得支撑架255作出满足送布牙251的上下摆动动作,同时被限定在凹槽25d内进行,从而实现驱动送布牙251上下摆动。The above-mentioned up-down lift motor 252 is fixed on the bottom plate 211 of the fixed seat 21 . Both ends of the up and down lift motor 252 are provided with a driving tooth-lifting cam 256 and a tooth-lifting cam 257 arranged on both sides of the fixed seat 21 . The first tooth-lifting cam 256 and the second tooth-lifting cam 257 act on the two projections 28 on both sides of the bottom of the support frame 255 respectively. The front and rear sides of the above-mentioned support frame 255 are respectively provided with support rods 25c, and there are brackets 250 fixed on the bottom plate 211. The brackets 250 are located at the front and rear of the up and down lift motor 252, and the top of the bracket 250 has a groove 25d for supporting and supporting The rod 25c and the groove 25d hold the entire support frame 255. The up-and-down motor 252 controlled by the controller 60 makes a rotating action to drive the tooth-lifting cam 1 256 and the tooth-lifting cam 2 257 to rotate. Since the driving tooth-lifting cam 1 256 and the tooth-lifting cam 2 257 have the structural characteristics of unequal diameters, the The support frame 255 performs the up-and-down swinging motion to satisfy the feeding dog 251, and at the same time is limited in the groove 25d, so as to realize the driving of the feeding dog 251 to swing up and down.
上述前后送布电机253的输出轴上安装有来回摆动器,用来实现送布牙251的前后摆动动作。本实施例的来回摆动器具体是:支撑架255的上部两端设置有固定铜套259,前后送布电机253设置在支撑架255的侧边。送布牙连接架254的上方连接固定有送布牙251,送布牙连接架254两端具有的铜套摆动杆25b和驱动端摆动杆25a分别设置在支撑架255两端具有的固定铜套259上。送布牙连接架254动连接连杆25f,连杆25f动连接转盘25e,连杆25f动连接在转盘25e的偏心位置,转盘25e固定在前后送布电机253的输出轴上。受控制器60控制的前后送布电机253驱动转盘25e再带动连杆25f,动连杆25f摆动使得送布牙连接架254作出满足送布牙251送料要求的前后摆动动作,从而实现送布牙251前后摆动。A back-and-forth swinger is installed on the output shaft of the front and rear cloth feeding motor 253 to realize the forward and backward swinging motion of the cloth feeding dog 251 . The back-and-forth oscillator in this embodiment is specifically: the upper two ends of the support frame 255 are provided with fixed copper sleeves 259 , and the front and rear cloth feeding motors 253 are arranged on the sides of the support frame 255 . The top of the feed dog connecting frame 254 is connected and fixed with the feeding dog 251. The copper sleeve swing rod 25b and the driving end swing rod 25a at both ends of the cloth feed dog connection frame 254 are respectively arranged on the fixed copper sleeves at both ends of the support frame 255. 259 on. The feed dog connecting frame 254 is movably connected to the connecting rod 25f, which is movably connected to the turntable 25e. The front and rear feeding motors 253 controlled by the controller 60 drive the turntable 25e and then drive the connecting rod 25f. The moving connecting rod 25f swings so that the feeding dog connecting frame 254 swings forward and backward to meet the feeding requirements of the feeding dog 251, thereby realizing the feeding dog. The 251 swings back and forth.
在上述受控制器60控制驱动下,前后送布电机253作出的前后摆动动作和上下升降电机252作出的上下摆动动作经送布牙连接架254传递到送布牙251,同时也被限定在凹槽25d内 进行,形成一个送布动作状态的送布牙251,实现本平纫机的送布牙251送料动作。Under the control and driving of the controller 60, the forward and backward swinging motions of the front and rear cloth feeding motors 253 and the up and down swinging motions of the up and down lifting motors 252 are transmitted to the cloth feeding dogs 251 through the feeding dog connecting frame 254, and are also limited in the concave It is carried out in the groove 25d to form a cloth feeding dog 251 in a cloth feeding action state, so as to realize the feeding action of the cloth feeding dog 251 of the flat sewing machine.
上述固定座21还具有并与固定座21连接为一体针板258,送布牙251在针板258内运作。The above-mentioned fixing base 21 also has and is connected with the fixing base 21 as an integral needle plate 258 , and the feeding dog 251 operates in the needle plate 258 .
上述受控制器60控制的上下升降电机252传出上下摆动源和前后送布电机253传出前后摆动源共同间接作用于上述送布牙251,实现本缝纫机的送布牙251送布动作。上述的上下升降电机252和前后送布电机253受控制器60控制在缝纫针距调节上实现了程序化控制,克服了原有缝纫机传统调节针距的方法,同时,实现了缝纫机机械传动机构的分离,克服了现有缝纫机复杂的机械传动机构且运行该机构需要润滑系统铺助的技术缺陷,大幅度降低了缝纫机制造难度,本缝纫机具有划时代的技术价值。The up-and-down swing source from the up-and-down motor 252 controlled by the controller 60 and the back-and-forth swing source from the front and rear cloth feeding motor 253 together indirectly act on the above-mentioned cloth feeding dog 251 to realize the feeding action of the cloth feeding dog 251 of the sewing machine. The above-mentioned up and down lifting motor 252 and front and rear cloth feeding motor 253 are controlled by the controller 60 to realize programmed control in the adjustment of the sewing needle distance, which overcomes the traditional method of adjusting the needle distance of the original sewing machine, and at the same time, realizes the mechanical transmission mechanism of the sewing machine. Separation overcomes the technical defect of the complex mechanical transmission mechanism of the existing sewing machine and the need for lubricating system to run the mechanism, greatly reducing the manufacturing difficulty of the sewing machine, and the sewing machine has epoch-making technical value.
图6图7和图8显示的是本申请送布牙组件25的多阶段凸轮一91和多阶段凸轮二92示意图。上述多阶段凸轮一91和多阶段凸轮二92具有的相同形状并且大小相同,只不过多阶段凸轮一91和多阶段凸轮二92安装到上下升降电机252的两端其位置角度不同而已。多阶段凸轮一91和多阶段凸轮二92都具有数个确定送布牙251最高位置的调节高点912,以及具有数个确定送布牙251最低位置的调节低点913,上述调节高点912前后都相邻有调节低点913。在安装到上下升降电机252两端的输出轴上,多阶段凸轮一91和多阶段凸轮二92的调节高点912和调节低点913在上下升降电机252的两端作出错位安装,即调节高点912不对应调节高点912安装,二是调节高点912对应于调节低点913安装。FIG. 6 , FIG. 7 and FIG. 8 show schematic diagrams of the first multi-stage cam 91 and the second multi-stage cam 92 of the feed dog assembly 25 of the present application. The above-mentioned multi-stage cam 1 91 and multi-stage cam 2 92 have the same shape and size, but the multi-stage cam 1 91 and multi-stage cam 2 92 are installed at both ends of the up-down motor 252 at different positions and angles. Both the multi-stage cam 1 91 and the multi-stage cam 2 92 have several adjustment high points 912 that determine the highest position of the feeding dog 251, and have several adjusting low points 913 that determine the lowest position of the feeding dog 251. The above-mentioned adjustment high points 912 There are adjustment low points 913 adjacent to the front and rear. On the output shafts installed at both ends of the up-down lift motor 252, the adjustment high point 912 and the adjustment low point 913 of the multi-stage cam 1 91 and the multi-stage cam 2 92 are installed at both ends of the up-down lift motor 252 by dislocation, that is, the adjustment high point 912 does not correspond to the installation of the adjustment high point 912, and the second is that the adjustment high point 912 corresponds to the adjustment low point 913 to install.
在图7中,多阶段凸轮二92的调节高点912抵靠在凸块28上,而多阶段凸轮一91则是调节低点913抵靠在凸块28,此时运转下的上下升降电机252传递到送布牙251的是后倾状态的送料动作。In FIG. 7, the adjustment high point 912 of the multi-stage cam 2 92 abuts on the bump 28, while the multi-stage cam one 91 adjusts the low point 913 against the bump 28. At this time, the up and down lift motor is running. What 252 transmits to the feed dog 251 is the feeding operation in the backward tilted state.
相反的,在图8中,多阶段凸轮二92的调节低点913抵靠在凸块28上,多阶段凸轮一91的调节高点912抵靠在凸块28上,此时运转下的上下升降电机252传递到送布牙251的是前倾状态的送料动作。On the contrary, in FIG. 8 , the adjustment low point 913 of the multi-stage cam 92 abuts on the bump 28 , and the adjustment high point 912 of the multi-stage cam 91 abuts on the bump 28 . What the elevating motor 252 transmits to the feeding dog 251 is the feeding operation in the forward tilt state.
在图9和图10中,本申请的旋梭组件26具有悬浮旋梭261、旋梭固定座265、防滑出盖板266、线架268、底线驱动电机262以及勾针263。本缝纫机在缝制时上述旋梭固定座265是固定静止不动的,旋梭固定座265内部放置悬浮旋梭261,悬浮旋梭261内部放置线架268,线架268外侧设置有防滑出盖板266并固定连接在旋梭固定座265上,防滑出盖板266用于抵靠在悬浮旋梭261和/或线架268,防滑出盖板266用来防止悬浮旋梭261和/或线架滑出旋梭固定座265。In FIGS. 9 and 10 , the hook assembly 26 of the present application has a suspended hook 261 , a hook fixing seat 265 , an anti-slip cover 266 , a thread stand 268 , a lower thread driving motor 262 and a hook 263 . When the sewing machine is sewing, the hook fixing seat 265 is fixed and stationary. A suspension hook 261 is placed inside the hook fixing seat 265, a thread rack 268 is placed inside the suspension hook 261, and an anti-slip cover is provided outside the thread rack 268. The plate 266 is fixedly connected to the hook fixing seat 265, the anti-slip cover plate 266 is used to abut against the suspension hook 261 and/or the thread rack 268, and the anti-slip cover 266 is used to prevent the suspension hook 261 and/or the thread The rack slides out of the hook fixing seat 265 .
上述勾针263与底线驱动电机262的中空转轴267固定连接,底线驱动电机262的中空转轴267套设在与旋梭固定座265具有的固定杆264上,上述勾针263运转轨迹与固定杆264 同心,并且固定杆264与线架268同心设置。The above-mentioned hook 263 is fixedly connected with the hollow rotating shaft 267 of the lower thread driving motor 262. The hollow rotating shaft 267 of the lower thread driving motor 262 is sleeved on the fixing rod 264 with the hook fixing seat 265. The running track of the above-mentioned hook 263 is connected to the fixing rod 264. Concentric, and the fixing rod 264 is arranged concentrically with the wire frame 268 .
概括地说,上述底线驱动电机262具有的中空转轴267驱动勾针263勾取机针12上的缝制上线与悬浮旋梭261内线架268的缝制下线形成套结。悬浮旋梭261与旋梭固定座265之间具有滑线间隙和定位设置,悬浮旋梭261与防滑出盖板266之间具有滑线间隙。本申请的旋梭组件26取消了原有缝纫机的机械传动机构,去除了变速齿轮及其连接传动杆,使得旋梭组件26直接使用底线驱动电机262利于控制器60智能化控制,大幅度降低了缝纫机的制造难度以及制造成本,具有较高的实用性。Generally speaking, the hollow shaft 267 of the bobbin thread driving motor 262 drives the hook needle 263 to hook the sewing upper thread on the needle 12 and the sewing lower thread of the inner thread holder 268 of the suspension hook 261 to form a hook. Between the suspension hook 261 and the hook fixing base 265 there is a slip line gap and a positioning arrangement, and there is a slip line gap between the suspension hook 261 and the anti-slip cover plate 266 . The rotary hook assembly 26 of the present application cancels the mechanical transmission mechanism of the original sewing machine, and removes the speed change gear and its connecting transmission rod, so that the rotary hook assembly 26 directly uses the lower thread drive motor 262 to facilitate the intelligent control of the controller 60 and greatly reduces the cost of The manufacturing difficulty and manufacturing cost of the sewing machine have high practicability.
结合图11图12和图13,本申请的剪线组件27具有底线驱动电机262、中空转轴267、剪线驱动源271、推刀刀架270、剪线推杆272、弹性件273、主刀274、主推刀连杆275、次刀276、剪线支架277、主推刀刀架278和次推刀连杆279。本申请的剪线组件27总的方案是:剪线组件27具有的剪线推杆272由剪线驱动源271推动并位移,位移后的剪线推杆272被旋梭组件26具有的底线驱动电机262旋转并推动实现剪线动作。11 , 12 and 13 , the thread trimmer assembly 27 of the present application has a lower thread drive motor 262 , a hollow shaft 267 , a thread trimmer drive source 271 , a push knife holder 270 , a thread trimmer push rod 272 , an elastic member 273 , and a main knife 274 , The main pusher connecting rod 275, the secondary knife 276, the thread trimming bracket 277, the main pusher knife holder 278 and the secondary pusher connecting rod 279. The general scheme of the thread trimmer assembly 27 of the present application is: the thread trimmer push rod 272 of the thread trimmer assembly 27 is pushed and displaced by the thread trimmer drive source 271 , and the displaced thread trimmer push rod 272 is driven by the lower thread of the rotary hook assembly 26 The motor 262 rotates and pushes to realize the thread trimming action.
当缝制快结束时,即在底线驱动电机262运转到最后一圈结束缝纫时,控制器60启动上述的剪线动作。首先启动剪线驱动源271推动剪线推杆272,再由剪线推杆272前端具有的推块272a到达中空转轴267具有的缺口262c内,致使运转中的中空转轴267带动剪线推杆272旋转,最后剪线推杆272推动剪线组件27的各个组件执行剪线动作。When the sewing is about to end, that is, when the lower thread driving motor 262 runs to the last circle to complete the sewing, the controller 60 starts the above-mentioned thread trimming action. First, the thread trimming drive source 271 is activated to push the thread trimming push rod 272, and then the push block 272a at the front end of the thread trimming push rod 272 reaches the gap 262c of the hollow rotating shaft 267, so that the hollow rotating shaft 267 in operation drives the thread trimming push rod 272 Rotate, and finally the thread trimming push rod 272 pushes each component of the thread trimming assembly 27 to perform the thread trimming action.
具体的实施方式有:上述的剪线推杆272先被剪线驱动源271推动,剪线驱动源271再被底线驱动电机262推动旋转,旋转的剪线推杆272对次推刀连杆279和主推刀连杆275产生推力,次推刀连杆279和主推刀连杆275从而推动主推刀刀架278和推刀刀架270,上述主推刀刀架278和推刀刀架270分别连接主刀274和推动次刀276,在主推刀刀架278和推刀刀架270相向推动下接主刀274和推动次刀276完成剪线动作。The specific embodiment is as follows: the above-mentioned thread trimmer push rod 272 is first pushed by the thread trimmer drive source 271, the thread trimmer drive source 271 is pushed and rotated by the lower thread drive motor 262, and the rotating thread trimmer push rod 272 is driven by the secondary pusher connecting rod 279. and the main pusher link 275 to generate thrust, the secondary pusher link 279 and the main pusher link 275 push the main pusher tool rest 278 and the pusher tool rest 270, and the above-mentioned main pusher tool rest 278 and pusher tool rest 270 are respectively connected to the main tool 274 and push the secondary knife 276, the main knife 274 and the secondary knife 276 are connected to the main knife 274 and the secondary knife 276 is pushed to complete the thread trimming action when the main push knife rest 278 and the push knife rest 270 are pushed toward each other.
上述剪线推杆272具有的连杆端272b与主推刀连杆275铰链,次推刀连杆279与剪线推杆272的中部位置铰链。上述剪线推杆272中部位置还具有的滑槽272c,上述滑槽272c与设置在底线驱动电机262或者剪线驱动源支架27e上的滑杆262a匹配。上述剪线驱动源支架27e与剪线推杆272之间还设置有弹性件273。完成剪线动作后剪线驱动源271立即复位到起始位置,随之,剪线推杆272以及主刀274、推动次刀276也回到初始位置,完成一次剪线动作。The connecting rod end 272 b of the thread trimming push rod 272 is hinged with the main push knife connecting rod 275 , and the secondary push knife connecting rod 279 is hinged with the middle position of the thread trimming push rod 272 . The thread trimming push rod 272 also has a sliding groove 272c in the middle. The sliding groove 272c matches the sliding rod 262a provided on the lower thread driving motor 262 or the thread trimming drive source bracket 27e. An elastic member 273 is also provided between the above-mentioned thread trimming drive source bracket 27e and the thread trimming push rod 272 . After the thread trimming action is completed, the thread trimming drive source 271 is immediately reset to the initial position, and subsequently, the thread trimming push rod 272, the main knife 274, and the secondary knife 276 also return to the initial position to complete a thread trimming action.
以上介绍了采用运转中的中空转轴267的缺口262c带动剪线推杆272的推块272a实施的一个旋转式的剪线动作,运用此方法即可实现不同结构的剪线组件来执行剪线动作,此方案并不仅仅局限于上述的剪线组件结构。The above has introduced a rotary thread trimming action implemented by using the notch 262c of the hollow rotating shaft 267 in operation to drive the push block 272a of the thread trimming push rod 272. Using this method, thread trimming components of different structures can be used to perform the thread trimming action. , this solution is not limited to the above-mentioned trimmer assembly structure.
在图14和图15中,本申请的一种分离式缝纫机的送布牙组件的挑线组件80具有收线副 盘81、收线盘82、转轴86、夹线器一84、夹线器二85以及挑线连杆83。上述收线盘82的偏心位置上设置固定有收线柱821,收线柱821具有拉线槽822,缝制上线从夹线器一84与夹线器二85之间引到收线柱821上,缝制上线套在拉线槽822上,收线盘82连同收线柱一起作圆周运转,收线柱821是在圆周运转下位置的变化带着缝制上线被收线或者被放线。收线盘82的圆周运转是由收线副盘81连接的挑线转轴86起作用来传递动力的,收线副盘81的转动是来自缝纫机主轴电机41带动针杆11上下推力,即针杆11与收线副盘81之间有挑线连杆83连接,并且挑线连杆83连接在收线副盘81的偏心位置上,针杆11上下推力以偏心方式带动收线副盘81旋转。In FIGS. 14 and 15 , the thread take-up assembly 80 of the feed dog assembly of a separate sewing machine of the present application has a thread take-up sub-disk 81, a thread take-up disk 82, a rotating shaft 86, a thread gripper 84, a thread gripper Two 85 and thread take-up link 83. The thread take-up post 821 is fixed on the eccentric position of the thread take-up disc 82. The thread take-up post 821 has a thread pulling slot 822. , the sewing thread is sleeved on the thread pulling groove 822, the thread take-up disc 82 and the thread take-up post rotate in a circle, and the thread take-up post 821 is taken up or paid off with the change of the position of the sewing thread under the circular operation. The circular rotation of the take-up disc 82 is driven by the thread take-up shaft 86 connected to the take-up sub-disc 81 to transmit power. The rotation of the take-up sub-disc 81 comes from the up and down thrust of the needle bar 11 driven by the spindle motor 41 of the sewing machine, that is, the needle bar. 11 and the take-up sub-disk 81 are connected with a take-up connecting rod 83, and the take-up connecting rod 83 is connected to the eccentric position of the take-up sub-disk 81, and the up and down thrust of the needle bar 11 drives the take-up sub-disk 81 to rotate in an eccentric manner. .
简言之,主轴电机41带动针杆11上下位移的同时,挑线连杆83带动收线副盘81作圆周运转,收线副盘81又将动力传递到收线盘82,收线盘82最终带动收线柱821进行挑线工作。本申请的挑线组件80结构简单,挑线的速度与针杆11运行保持一致,使得缝制上线的收线放线更加准确,提高了缝纫机的智能化控制水平。In short, while the spindle motor 41 drives the needle bar 11 to move up and down, the thread take-up link 83 drives the thread take-up sub-disk 81 to rotate in a circle, and the thread-take-up sub-disk 81 transmits the power to the thread take-up plate 82. Finally, the wire take-up column 821 is driven to take up the wire. The thread take-up assembly 80 of the present application has a simple structure, and the thread take-up speed is consistent with the operation of the needle bar 11, so that the thread take-up and pay-off of the sewing upper thread is more accurate, and the intelligent control level of the sewing machine is improved.
以上仅为本申请的优选实施方式,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本申请的专利保护范围内。The above are only the preferred embodiments of the present application, and are not intended to limit the scope of the patent of the present application. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present application, or directly or indirectly applied in other related technical fields , are similarly included within the scope of patent protection of this application.

Claims (8)

  1. 一种分离式缝纫机的送布牙组件,其特征在于,所述送布牙组件(25)具有的上下升降电机(252)和前后送布电机(253)分别对送布牙(251)施加上下和前后摆动源,上下升降电机(252)和前后送布电机(253)间接作用于送布牙(251)执行送布动作。A cloth feed dog assembly of a separable sewing machine is characterized in that the upper and lower lift motors (252) and the front and rear cloth feeding motors (253) of the cloth feed dog assembly (25) respectively apply up and down movements to the cloth feed dog (251) And the front and rear swing source, the up and down lift motor (252) and the front and rear cloth feeding motor (253) indirectly act on the feeding dog (251) to perform the feeding action.
  2. 根据权利要求1所述的一种分离式缝纫机的送布牙组件,其特征在于,所述上下升降电机(252)两端的输出轴上各安装有抬牙凸轮一(256)和抬牙凸轮二(257),抬牙凸轮一(256)和抬牙凸轮二(257)的远端分别错位作用于送布牙组件(25)具有支撑架(255)底部的两块凸块(28)。The cloth feed dog assembly of a separable sewing machine according to claim 1, characterized in that a tooth-lifting cam (256) and a tooth-lifting cam two are respectively installed on the output shafts at both ends of the upper and lower lift motors (252). (257), the distal ends of the first tooth-lifting cam (256) and the second tooth-lifting cam (257) are respectively dislocated and act on the two protrusions (28) at the bottom of the support frame (255) of the feeding dog assembly (25).
  3. 根据权利要求1所述的一种分离式缝纫机的送布牙组件,其特征在于,所述的上下升降电机(252)固定在送布牙组件(25)具有的底板(211)上。A cloth feed dog assembly of a separable sewing machine according to claim 1, characterized in that the up-down lift motor (252) is fixed on the bottom plate (211) of the cloth feed dog assembly (25).
  4. 根据权利要求1所述的一种分离式缝纫机的送布牙组件,其特征在于,所述的前后送布电机(253)驱动转盘(25e)再带动连杆(25f),连杆(25f)动连接在转盘(25e)的偏心位置上,连杆(25f)动连接送布牙连接架(254),送布牙(251)设置在送布牙连接架(254)上。A cloth feed dog assembly for a separable sewing machine according to claim 1, characterized in that the front and rear cloth feeding motors (253) drive the turntable (25e) and then drive the connecting rod (25f), and the connecting rod (25f) The connecting rod (25f) is dynamically connected to the eccentric position of the turntable (25e), and the connecting rod (25f) is dynamically connected to the feeding dog connecting frame (254), and the feeding dog (251) is arranged on the feeding dog connecting frame (254).
  5. 根据权利要求4所述的一种分离式缝纫机的送布牙组件,其特征在于,所述送布牙连接架(254)两端具有的铜套摆动杆(25b)和驱动端摆动杆(25a)分别设置在支撑架(255)两端具有的固定铜套(259)上,送布牙连接架(254)的上方连接送布牙(251),所述的前后送布电机(253)固定在缝纫机具有的支撑架(255)的上部。The cloth feed dog assembly of a separable sewing machine according to claim 4, characterized in that the copper sleeve swing rod (25b) and the drive end swing rod (25a) are provided at both ends of the cloth feed dog connecting frame (254). ) are respectively arranged on the fixed copper sleeves (259) provided at both ends of the support frame (255), the upper part of the feeding dog connecting frame (254) is connected to the feeding dog (251), and the front and rear feeding motors (253) are fixed On the upper part of the support frame (255) that the sewing machine has.
  6. 根据权利要求2所述的一种分离式缝纫机的送布牙组件,其特征在于,所述的支撑架(255)的前后侧面分别设置有支撑杆(25c),上下升降电机(252)前后位置分别设置有支架(250),支架(250)顶部具有的凹槽(25d),所述支撑杆(25c)转动设置在凹槽(25d)内。The cloth feed dog assembly of a separable sewing machine according to claim 2, wherein the front and rear sides of the support frame (255) are respectively provided with support rods (25c), and the front and rear positions of the up and down motor (252) A bracket (250) is respectively provided, the top of the bracket (250) has a groove (25d), and the support rod (25c) is rotatably arranged in the groove (25d).
  7. 根据权利要求2所述的一种分离式缝纫机的送布牙组件,其特征在于,所述抬牙凸轮一(256)和抬牙凸轮二(257)分别由多阶段凸轮一(91)和多阶段凸轮二(92)代替,所述的多阶段凸轮一(91)和多阶段凸轮二(92)都具有数个调节高点(912)和数个调节低点(913),调节高点(912)和调节低点(913)在上下升降电机(252)的两端为错位安装。A cloth feed dog assembly for a separable sewing machine according to claim 2, characterized in that, the first tooth-lifting cam (256) and the second tooth-lifting cam (257) are respectively composed of a multi-stage cam one (91) and a multi-stage cam Instead of the second stage cam (92), the multi-stage cam one (91) and the multi-stage cam two (92) both have several adjustment high points (912) and several adjustment low points (913), and the adjustment high point ( 912) and the adjustment low point (913) are installed in dislocation at both ends of the up and down lift motor (252).
  8. 根据权利要求7所述的一种分离式缝纫机的送布牙组件,其特征在于,所述的多阶段凸轮一(91)和多阶段凸轮二(92)的调节高点(912)前后都相邻有调节低点(913)。A cloth feed dog assembly for a separable sewing machine according to claim 7, characterized in that the adjustment high points (912) of the multi-stage cam one (91) and the multi-stage cam two (92) are in phase with each other before and after. Adjacent has adjustment low (913).
PCT/CN2021/132702 2020-11-30 2021-11-24 Feed dog assembly of separate-type sewing machine WO2022111510A1 (en)

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