WO2021135199A1 - Sewing machine feeding mechanism and sewing machine having sewing machine feeding mechanism - Google Patents

Sewing machine feeding mechanism and sewing machine having sewing machine feeding mechanism Download PDF

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Publication number
WO2021135199A1
WO2021135199A1 PCT/CN2020/105402 CN2020105402W WO2021135199A1 WO 2021135199 A1 WO2021135199 A1 WO 2021135199A1 CN 2020105402 W CN2020105402 W CN 2020105402W WO 2021135199 A1 WO2021135199 A1 WO 2021135199A1
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WO
WIPO (PCT)
Prior art keywords
sewing machine
feeding mechanism
link
driving member
connecting rod
Prior art date
Application number
PCT/CN2020/105402
Other languages
French (fr)
Chinese (zh)
Inventor
万义明
黄明学
林晓晓
洪志敏
Original Assignee
杰克缝纫机股份有限公司
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Application filed by 杰克缝纫机股份有限公司 filed Critical 杰克缝纫机股份有限公司
Publication of WO2021135199A1 publication Critical patent/WO2021135199A1/en

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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B27/00Work-feeding means
    • D05B27/02Work-feeding means with feed dogs having horizontal and vertical movements
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B27/00Work-feeding means
    • D05B27/24Feed-dog lifting and lowering devices
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B69/00Driving-gear; Control devices
    • D05B69/14Devices for changing speed or for reversing direction of rotation
    • D05B69/18Devices for changing speed or for reversing direction of rotation electric, e.g. foot pedals

Definitions

  • the invention belongs to the technical field of sewing machines, and in particular relates to a sewing machine feeding mechanism and a sewing machine with the mechanism.
  • a sewing machine is a machine that uses one or more sewing threads to form one or more stitches on the sewing material to interweave or sew one or more layers of sewing material.
  • the main shaft driving part of the existing sewing machine drives the main shaft to rotate, and the main shaft realizes feeding by driving the feeding eccentric wheel and the tooth lifting eccentric wheel; the existing sewing machine has a single feeding style and complex debugging for different sewing materials.
  • the present invention provides a feeding mechanism for a sewing machine, comprising a main shaft, a main shaft driving member connected to the main shaft, a needle plate, a feed dog arranged below the needle plate, a tooth frame fixedly connected to the feed dog, and A mounting seat rotatably connected to the outer shell, the tooth frame has a first end and a second end opposite to each other,
  • the main shaft is connected to the first end of the tooth frame, and the main shaft driving member can drive the main shaft to rotate and drive the cloth feed dog to make a reciprocating translational movement relative to the needle plate through the tooth frame;
  • the feeding mechanism of the sewing machine further includes a feeding dog driving member connected to the second end of the bracket, and the feeding dog driving member can drive the bracket up and down and drive the feeding dog.
  • the cloth tooth performs a reciprocating lifting movement relative to the needle plate;
  • the feeding mechanism of the sewing machine further includes an electric control element connected to the mounting base, and the electric control element can drive the mounting base to rotate relative to the outer casing to realize reverse seam;
  • the feeding mechanism of the sewing machine further includes a controller, the main shaft driving part and the feeding dog driving part are both connected to the controller, and the controller can control the main shaft driving part and the feeding dog driving part Operation.
  • the main shaft driving member can drive the feeding dog to move relative to the needle plate through the main shaft
  • the feeding dog driving member can drive the feeding dog to rise or fall relative to the needle plate
  • the two driving members respectively control the feeding teeth.
  • Translation movement and lifting movement, the electronic control element and the mounting seat can realize the reverse stitching
  • the change of the transmission speed of the spindle drive and the feed dog drive can make the feed dog form a variety of feeding forms, thereby making the sewing material style diversified and enlarged
  • the use range of the sewing machine's feeding mechanism, and the controller can control the operation of the spindle drive and the feed dog drive, so as to coordinate the movement of the spindle drive and the feed dog drive to ensure normal and regular sewing.
  • the sewing machine feeding mechanism further includes a first transmission assembly, the first transmission assembly includes an eccentric, a swing rod, and a first rotating shaft, and the swing lever and the first rotating shaft are opposite to each other.
  • the eccentric wheel is fixedly sleeved on the main shaft, the first end of the pendulum rod is movably sleeved on the eccentric wheel, and the second end of the pendulum rod is rotatably connected to the first end of the first shaft, The second end of the first rotating shaft is connected to the first end of the bracket.
  • the first transmission assembly further includes a first connecting rod, a second connecting rod, and a crank, and the first connecting rod and the second connecting rod have opposite first ends and first ends, respectively. Two ends,
  • the mounting seat is provided with a mounting groove, the first connecting rod and the second connecting rod are both arranged in the mounting groove, and the first end of the first connecting rod is hinged to the side forming the mounting groove Wall, the second end of the first link and the second end of the pendulum rod are both hinged to the first end of the second link, and the second end of the second link is hinged to the crank ,
  • the crank is sleeved and fixed to the first end of the first rotating shaft.
  • the number of the first connecting rod and the second connecting rod are both two, and the two first connecting rods are respectively hinged to two opposite side walls forming the mounting groove ,
  • the two second connecting rods are both arranged between the two first connecting rods, and the two second connecting rods sandwich the swing rod.
  • the first transmission assembly further includes a tooth frame seat, the tooth frame seat is sleeved and fixed to the second end of the first rotating shaft, and the tooth frame seat is provided with an adapter Part, the second end of the bracket is rotatably connected to the adapter part.
  • the sewing machine feeding mechanism further includes a second transmission assembly
  • the second transmission assembly includes a third connecting rod, a fourth connecting rod, a fifth connecting rod, and a second rotating shaft.
  • the connecting rod, the fourth connecting rod, the fifth connecting rod and the second rotating shaft respectively have opposite first and second ends
  • the first end of the third link is fixedly connected to the output end of the feed dog driving member, the first end of the fourth link is hinged to the second end of the third link, and the first end of the fourth link is hinged to the second end of the third link.
  • the first end of the five link is hinged to the second end of the fourth link, the second end of the fifth link is fixedly connected to the first end of the second shaft, and the second end of the second shaft The two ends are connected to the second end of the tooth frame.
  • the second transmission assembly further includes a tooth-lifting rocker, the tooth-lifting rocker is sleeved and fixed to the second end of the second shaft, and the tooth-lifting rocker is provided with A guide groove, the second end of the tooth frame is slidably arranged in the guide groove.
  • the sewing machine feeding mechanism further includes a third transmission assembly
  • the third transmission assembly includes a sixth link, an adapter rod, and a seventh link.
  • the sixth link, the Both the adapter rod and the seventh connecting rod have opposite first and second ends,
  • the first end of the sixth link is fixedly connected to the output end of the electronic control element, the adapter rod is movably sleeved on the outer shell, and the first end of the adapter rod is hinged to the The second end of the sixth link, the second end of the transfer rod is hinged to the first end of the seventh link, and the second end of the seventh link is hinged to the mounting seat.
  • the sewing machine feeding mechanism further includes a first encoder and a second encoder that are both connected to the controller,
  • the first encoder is connected to the spindle driving part, and the first encoder can detect the rotation angle phase data and the rotation speed data of the spindle driving part and transmit the data to the controller,
  • the second encoder is connected to the feeding dog driving member, and the second encoder can detect the rotation angle phase data and the rotation speed data of the feeding dog driving member and transmit the data to the controller.
  • the present invention also provides a sewing machine, which includes the above-mentioned sewing machine feeding mechanism.
  • the sewing machine provided by the present invention is provided with the above-mentioned sewing machine feeding mechanism to ensure the normal sewing of the sewing machine, while diversifying the sewing material patterns of the sewing machine, and has a wide range of application prospects.
  • Fig. 1 is a schematic structural diagram of a feeding mechanism of a sewing machine in an embodiment of the present invention
  • FIG 2 is a schematic diagram of the structure of the tooth frame in the feeder of the sewing machine shown in Figure 1;
  • Figure 3 is a schematic structural view of part of the structure in the feeding mechanism of the sewing machine shown in Figure 1;
  • FIG. 4 is a schematic structural view of another part of the structure of the feeding mechanism of the sewing machine shown in FIG. 1;
  • Figure 5 is a schematic view of the mechanism of the first transmission assembly in the feeding mechanism of the sewing machine shown in Figure 1;
  • Fig. 6 is a partial enlarged view of A in the first transmission assembly shown in Fig. 5;
  • FIG. 7 is a schematic diagram of the structure of the electric control component and the third transmission component of the sewing machine feeder shown in FIG. 1;
  • Figure 8 is a schematic diagram of another feed dog trajectory
  • Figure 9 is a schematic diagram of another feed dog trajectory
  • Figure 10 is a schematic diagram of another feed dog trajectory
  • Fig. 11 is a schematic view of the mechanism of a sewing machine in an embodiment of the present invention.
  • Feeding mechanism of sewing machine 10. Needle plate; 11. Feed dog; 12. Thread frame; 121. First connection part; 122. Second connection part; 123. Third connection part; 20.
  • Spindle assembly 21. Main shaft drive part; 22, main shaft; 30, first transmission assembly; 31, eccentric wheel; 32, swing rod; 33, mounting seat; 331, mounting groove; 34, first connecting rod; 35, second connecting rod; 36 37. The first rotating shaft; 38. The bracket seat; 381. The fixed part; 382. The adapter part; 40. The feeder drive part; 50. The second transmission assembly; 51. The third connecting rod; 52.
  • a component when referred to as being "installed on” another component, it can be directly installed on the other component or a centered component may also exist. When a component is considered to be “installed on” another component, it can be directly installed on another component or a centered component may exist at the same time. When a component is considered “fixed” to another component, it can be directly fixed to the other component or there may be a centered component at the same time.
  • Figure 1 is a schematic structural diagram of a sewing machine feeding mechanism 100 in an embodiment of the present invention
  • Figure 2 is a structural schematic diagram of the tooth frame 11 in the sewing machine feeder 100 shown in Figure 1
  • Figure 3 is a diagram 1 shows a schematic structural view of a part of the sewing machine feeding mechanism 100
  • Figure 4 is a structural schematic view of another part of the sewing machine feeding mechanism 100 shown in FIG. 1
  • FIG. 5 is a first transmission assembly 30 in the sewing machine feeding mechanism 100 shown in FIG.
  • Fig. 6 is a partial enlarged view of A in the first transmission assembly 100 shown in Fig. 5
  • Fig. 7 is a schematic structural diagram of the electronic control assembly 60 and the third transmission assembly 70 in the sewing machine feeder 100 shown in Fig. 1.
  • the present invention provides a sewing machine feeding mechanism 100, which is arranged in a sewing machine and is used to drive the translation and lifting of the feeding dog 11, so that the feeding dog 11 has a variety of motion forms and forms a variety of cloth feeding trajectories, thereby adapting to a variety of Sewing material is conducive to diversification of sewing material styles.
  • the feeding mechanism of the sewing machine includes a needle plate 10, a feeding dog 11, a dog frame 12, a spindle assembly 20, a first transmission assembly 30, a feeding dog driving part 40, a second transmission assembly 50 and a controller (not shown).
  • the tooth 11 is arranged under the needle plate 10, the tooth frame 12 is connected with the feeding dog 11, the main shaft assembly 20 is connected with the first transmission assembly 30, the first transmission assembly 30 is connected with the tooth frame 12, and the feeding tooth drive part 40 is connected to the second transmission assembly 50, the second transmission assembly 50 is connected to the bracket 12, and the main shaft assembly 20 and the feed dog driving member 40 are both connected to the controller.
  • the needle plate 10 is used to place the sewing material
  • the feeding dog 11 is used to realize the movement of the sewing material
  • the bracket 12 is used to drive the feeding dog 11 to move
  • the spindle assembly 20 provides driving force for the translation of the feeding dog 11.
  • the first transmission assembly 30 is used to drive the feeding dog 11 to translate
  • the feeding dog driving member 40 provides driving force for the raising or lowering of the feeding dog 11
  • the second transmission assembly 50 is used to drive the feeding dog 11 up and down
  • the controller is used to control the spindle assembly 20 And the feed dog driving member 40.
  • the bracket 12 includes a first connecting portion 121, a second connecting portion 122, and a third connecting portion 123.
  • the second connecting portion 122 and the third connecting portion 123 are both connected to the first connecting portion 121, and the first connecting portion 121 is used for The feeding dog 11 is connected, the second connecting portion 122 is used for connecting the main shaft assembly 20, and the third connecting portion 123 is used for connecting the feeding dog driver 40.
  • the shape of the first connecting portion 121 is generally flat, the first connecting portion 121 is attached to the bottom of the feeding dog 11 and fixedly connected to the feeding dog 11; the shape of the second connecting portion 122 is generally arc-shaped and forming a second connection
  • the center of the arc of the part 122 is above the first connecting part 121; the shape of the third connecting part 123 is roughly arc-shaped, and the center of the arc forming the third connecting part 123 is below the first connecting part 121.
  • the first connecting part 121 and the feeding dog 11 are fixedly connected by threaded fasteners.
  • the use of threaded fasteners can make the first connecting part and the feeding dog 11 have good motion stability and prevent
  • the tooth frame 12 and the feed dog 11 are loose and affect the normal feeding movement of the feed dog 11; it is understood that in other embodiments, the first connecting portion 121 and the feed dog 11 may also be connected by adhesive, etc.
  • the method is fixed, as long as the motion stability of the bracket 12 and the feeding dog 11 can be ensured.
  • the spindle assembly 20 includes a spindle drive 21 and a spindle 22.
  • the output end of the spindle drive 21 is fixedly connected to the spindle 22, and the spindle 22 is connected with other components. Then, under the drive of the spindle drive 21, the needle can be realized by other components. Puncture material, thread take-up movement and hook movement.
  • the spindle drive 21 adopts a servo motor, which has the advantages of precise control, stable operation and good high-speed performance; it is understood that in other embodiments, the spindle drive 21 can also be selected as other components such as air cylinders. , As long as it can provide the corresponding driving force.
  • the first transmission assembly 30 includes an eccentric wheel 31, a pendulum rod 32, a mounting seat 33, a first connecting rod 34, a second connecting rod 35, a crank 36, a first rotating shaft 37 and a bracket seat 38.
  • the eccentric wheel 31 is fixedly sleeved on The first end of the main shaft 22 and the pendulum rod 32 is movably sleeved on the eccentric wheel 31,
  • the mounting seat 33 is rotatably connected with the outer casing (not shown), the mounting seat 33 is provided with a mounting groove 331, the first connecting rod 34 is connected to the second connecting rod 34
  • the connecting rods 35 are all arranged in the mounting groove 331, the first end of the first connecting rod 34 is hingedly connected to the mounting seat 33, the second end of the first connecting rod 34 is hingedly connected to the first end of the second connecting rod 35, and the swing rod
  • the second end of 32 is hingedly connected to the crank 36, the crank 36 is sleeved and fixed to the first end of the first rotating shaft 37
  • the spindle 22 drives the eccentric wheel 31 to rotate together. Due to the structural characteristics of the eccentric wheel 31, the eccentric wheel 31 can drive the second end of the swing rod 32 to a certain Doing orbiting movement within the space range, due to the hinged connection between the first link 34, the second link 35 and the mounting seat 33, the first link 34 and the second link 35 can allow the second end of the swing rod 32 to perform
  • the swing rod 32 drives the first rotating shaft 37 to rotate through the second connecting rod 35, and the first rotating shaft 37 drives the carrier base 38 to rotate, and the carrier base 38 can drive the feed dog 11 to the needle plate through the second connecting portion 122 10 Do horizontal reciprocating movements.
  • the number of the first link 34 and the number of the second link 35 are both two.
  • the two first links 34 are symmetrical, and the two second links 35 are symmetrical.
  • the two first connecting rods 34 are respectively hinged to two opposite side walls forming the mounting groove 331
  • the two second connecting rods 35 are both arranged between the two first connecting rods 34
  • the two second connecting rods 35 and the two first connecting rods 34 are hinged in one-to-one correspondence, and the two second connecting rods 35 are clamped and hinged to the swing rod 32.
  • This arrangement can improve the swing rod 32, the first connecting rod 34, and the second connecting rod 35.
  • connection stability of the first shaft 37 and the first rotating shaft 37 is conducive to stable transmission; it can be understood that in other embodiments, under different working conditions, the number of the first connecting rod 34 and the second connecting rod 35 can also be other values, as long as The above-mentioned purpose can be achieved.
  • the bracket base 38 includes a fixing portion 381 and an adapter portion 382, the fixing portion 381 is fixedly connected to the adapter portion 382, the shape of the fixing portion 381 is substantially cylindrical, and the fixing portion 381 is fixedly sleeved on the second end of the first rotating shaft 37,
  • the adapter portion 382 is rotatably connected with the second connecting portion 122; and when the first rotating shaft 37 drives the bracket base 38 to rotate, the adapter portion 382 can drive the feed dog 11 to translate relative to the needle plate 10 through the second connecting portion 122.
  • the spindle drive 21 can individually control the translational movement of the feed dog 11 relative to the needle plate 10 through the spindle 22 and the first transmission assembly 30, and separate the horizontal and vertical movement of the feed dog 11, facilitating the formation of a variety of feed dogs 11 Movement trajectory.
  • the feeding dog driving member 40 is indirectly connected to the feeding dog 11 through the second transmission assembly 50.
  • the feeding dog driving member 40 is a private server motor, so that the transmission accuracy is higher, which is conducive to precise sewing; it is understandable that in other embodiments, the feeding dog driving member 40 can also be selected as a stepping motor Or other types of driving parts, as long as the corresponding driving force can be provided.
  • the second transmission assembly 50 includes a third connecting rod 51, a fourth connecting rod 52, a fifth connecting rod 53, and a second rotating shaft 54.
  • the first end of the third connecting rod 51 is fixedly connected to the output end of the feed dog driving member 40 ,
  • the second end of the third link 51 is hinged to the first end of the fourth link 52, the second end of the fourth link 52 is hinged to the first end of the fifth link 53, and the second end of the fifth link 53
  • the two ends are fixedly connected to the first end of the second rotating shaft 54, and the second end of the second rotating shaft 54 is connected to the third connecting portion 123 on the bracket 12.
  • the feed dog driver 40 can drive the third link 51 to make a circular motion. Due to the structural characteristics of the link, the third link 51 can drive the fifth link 53 to reciprocate in a certain angle range through the fourth link 52. Since the fifth connecting rod 53 is fixedly connected to the second rotating shaft 54, the fifth connecting rod 53 can drive the second rotating shaft 54 to rotate within a certain angle range.
  • the second rotating shaft 54 is connected to the third connecting portion 123, and the second rotating shaft 54 The third connecting portion 123 drives the tooth frame 12 to rise or fall.
  • a tooth lifting rocker 55 is also provided between the second rotating shaft 54 and the third connecting portion 123.
  • the tooth lifting rocker 55 is sleeved and fixed to the second end of the second rotating shaft 54.
  • the tooth lifting rocker 55 is provided with a guide groove 551.
  • the third connecting portion 123 is slidably disposed in the guide groove 551; when the second rotating shaft 54 drives the tooth lifting rocker 55 to rotate, the third connecting portion 123 can slide in the guide groove 551. Due to the shape characteristics of the third connecting portion 123, When the third connecting portion 123 is at different positions of the guiding groove 551, the corresponding bracket 12 is at a different height, that is, the third connecting portion 123 will drive the feeding dog 11 to rise or fall.
  • the second transmission assembly 50 also includes a slider 56 which is arranged in the guide groove 551 and can slide along the guide groove 551, and the third connecting portion 123 is rotatably connected with the part of the slider 56 that extends out of the guide groove 551, so as to realize the first
  • the three connecting portion 123 is connected to the lifting rocker 55 through the slider 56; and when the second rotating shaft 54 rotates, the lifting rocker 55 rotates together with the first rotating shaft 37, and the sliding block 56 slides along the guide groove 551 and drives the second connection
  • the portion 122 rises or falls relative to the needle plate 10, so that the carrier 12 drives the feeding dog 11 to make a reciprocating lifting movement relative to the needle plate 10.
  • the slider 56 is attached to the side wall of the guide groove 551, so that when the slider 56 slides along the guide groove 551, the slider 56 will not shake relative to the side wall of the guide groove 551, which improves the transmission. Stability is conducive to the stable movement of the feeding dog 11 relative to the needle plate 10, and is further conducive to normal feeding; it is understood that in other embodiments, the slider 56 may not be attached to the side wall of the guide groove 551, as long as the corresponding The transmission relationship is sufficient.
  • the feeding dog driving member 40 can individually control the lifting movement of the feeding dog 11 relative to the needle plate 10 through the second transmission assembly 50, and then combine with the translational movement of the feeding dog 11 relative to the needle, thereby forming a variety of motion trajectories, suitable for many Kind of sewing material.
  • the sewing machine feeding mechanism 100 further includes an electric control assembly 60 and a third transmission assembly 70.
  • the electric control assembly 60 is installed on the outer shell and connected with the third transmission assembly 70.
  • the third transmission assembly 70 is connected with the mounting base 33.
  • the control assembly 60 is electrically connected to the external control center, and can move under the electric control of the external control center; the third transmission assembly 70 is used to transmit the control action of the electronic control assembly 60 to adjust the swing angle of the mounting seat 33 relative to the external housing .
  • the electric control assembly 60 includes an electric control element 61, which is mounted on an outer casing and can move under the action of an external electric control center.
  • the electric control element 61 adopts an electromagnet.
  • the electromagnet moves and transmits its control action to the mounting seat 33 through the third transmission assembly 70;
  • the principle control mounting seat 33 has a better cost performance, and has a strong anti-interference ability against complex environments.
  • the electromagnet may also use other electronic control elements other than electromagnets, such as air cylinders, hydraulic cylinders, etc.; as long as the electronic control element 61 can adjust the mounting seat 33 relative to the outside through the third transmission assembly 70 The swing angle of the shell is sufficient.
  • the third transmission assembly 70 adopts a connecting rod transmission structure, which is formed by hinged connection of a plurality of transmission connecting rods.
  • the third transmission assembly includes a sixth link 71, an adapter rod 72 and a seventh link 73.
  • the first end of the sixth link 71 is fixedly connected to the output end of the electronic control element 61, and the shape of the adapter rod 72 is approximately "L" shape, the first end of the adapter rod 72 is hinged to the second end of the sixth link 71, the corner of the adapter rod 72 is movably sleeved on the outer shell, and the second end of the adapter rod 72 is hinged to The first end of the seventh link 73 and the second end of the seventh link 73 are hinged to the mounting seat 33.
  • the third transmission assembly 70 can also adopt other transmission methods such as conveyor belts, gear transmissions, etc. to transmit the adjustment action of the electronic control element, as long as the third transmission assembly 70 can realize the swing angle of the mounting seat. Just adjust.
  • the electronic control element 61 can pull or push the sixth link 71 to move, and the sixth link 71 drives the adapter rod 72 to rotate around the connection with the external housing, and pull or push the seventh link.
  • the rod 73 and the seventh connecting rod 73 drive the mounting seat 33 to rotate relative to the outer casing.
  • the arrangement of the electronic control assembly 60 and the third transmission assembly 70 can realize the reverse feeding of the sewing machine feeding mechanism 100.
  • the main shaft driving member 21 drives the feed dog 11 to move from left to right for positive feeding
  • the electronic control assembly 60 can drive the mounting seat 33 to rotate relative to the outer housing through the third transmission assembly 70, and then when needed When feeding backwards, the mounting seat 33 can be rotated to a certain angle so that the mounting seat 33 reaches a position opposite to the forward feeding, and the position of the first rotating shaft 37 relative to the mounting seat 33 is changed so that the first rotating shaft 37 rotates in the opposite direction relative to the forward feeding.
  • the revolving phase angle of the cloth tooth 11 is deflected relative to the positive feeding phase angle, thereby realizing reverse feeding.
  • the feeding mechanism 100 of the sewing machine further includes a controller.
  • the main shaft driving member 21 and the feeding dog driving member 40 are both connected to the controller, and the controller can control the operation of the main shaft driving member 21 and the cloth feeding dog driving member 40.
  • controller can control the operation of the spindle drive 21 and the feed dog drive 40
  • controller can control the activation of each drive, but also that the controller can control the spindle drive 21 and The operating speed, start time, and end time of the feed dog driver 40.
  • the controller can coordinate the spindle drive 21 and the feed dog drive 40 to ensure normal sewing.
  • the main shaft driving member 21 drives the main shaft 22 to rotate for one revolution, and the main shaft 22 drives the feed dog 11 to complete the reciprocating translation movement, and drives other components to complete the sewing of one stitch length.
  • the controller drives the feeder.
  • the cloth dog 11 motor reciprocates once, and the cloth feed dog 11 completes the reciprocating lifting movement, so as to complete the cloth feeding movement of the cloth dog 11 during this period; and during this period, the spindle drive 21 can change the translation of the cloth dog 11 Speed, the feeding dog driving member 40 can change the lifting speed of the feeding dog 11, thereby realizing the diversification of sewing material styles.
  • the sewing machine feeding mechanism 100 also includes a first encoder (not shown) and a second encoder (not shown). Both the first encoder and the second encoder are electrically connected to the controller, while the first encoder is connected to the spindle
  • the driving part 21 can detect the rotation angle phase and the rotation speed of the spindle driving part, and transmit the rotation phase angle data and the rotation speed data of the spindle driving part 21 to the controller;
  • the second encoder is connected to the feeding dog driving part 40, It can detect the rotation angle phase and the rotation speed of the feed dog driver 40, and transmit the rotation phase angle data and the rotation speed data of the feed dog driver 40 to the controller.
  • the settings of the first encoder and the second encoder can accurately reflect the operating status of the spindle drive 21 and the feed dog drive 40, respectively, so as to facilitate the controller to accurately coordinate the movement of the spindle drive 21 and the feed dog drive 40. Thereby improving the sewing accuracy.
  • Figure 8 is a schematic diagram of the trajectory of a feeding dog 11;
  • Figure 9 is a schematic diagram of another feeding trajectory of the feeding dog 11;
  • Figure 10 is a schematic diagram of another feeding trajectory of the feeding dog 11;
  • FIG. 11 is a schematic diagram of another feeding trajectory of the feeding dog 11.
  • the feeding trajectory diagram shown in FIG. 9 is compared with the feeding trajectory diagram shown in FIG. 8, the conveying action of the feed dog 11 is started later, that is, relative to the feeding trajectory, the spindle drive 21 drives a part of the stitches. After that, the feed dog 11 starts to convey the sewing material.
  • This sewing mode can make the upper thread tightness relative to the thin material good;
  • the feeding trajectory diagram shown in Figure 10 is compared with the feeding trajectory diagram shown in Figure 8.
  • the conveying action of the tooth 11 should be finished early, that is, compared to Fig. 8, the spindle drive 21 drives the piercing material, and the sewing needle completes the feeding action before piercing the sewing material.
  • This sewing mode can prevent the needle from sewing thick materials.
  • the feed trajectory diagram shown has the same advantages.
  • FIGS. 8 to 11 only list a few of the feeding trajectories of the feed dog 11.
  • the spindle drive 21 and the feed dog drive 40 can be driven to achieve a variety of And different styles of feeding dog 11 feeding track.
  • the spindle drive 21 can drive the feed dog 11 to translate relative to the needle plate 10 through the spindle 22, and the feed dog drive 40 can drive the feed dog 11 to rise or fall relative to the needle plate 10.
  • the driving parts respectively control the translational movement and lifting motion of the feeding dog 11, and the change of the transmission speed of the main shaft driving part 21 and the feeding dog driving part 40 can make the feeding dog 11 form a variety of feeding forms, thereby making the sewing material style diversified. Expand the use range of the sewing machine feeding mechanism 100.
  • the controller can control the operation of the spindle drive 21 and the feed dog drive 40, so as to coordinate the movement of the spindle drive 21 and the feed dog drive 40 to ensure normal and regular sewing .
  • the present invention also provides a sewing machine, which includes the above-mentioned sewing machine feeding mechanism 100.
  • the sewing machine provided by the present invention is provided with the above-mentioned sewing machine feeding mechanism 100 to ensure the normal sewing of the sewing machine, and at the same time, diversify the sewing material patterns of the sewing machine, and have a wide range of application prospects.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

A sewing machine feeding mechanism (100). A main shaft driving member (21) can drive a feed dog (11) to do reciprocating translational motion relative to a needle plate (10); a feed dog driving member (40) is connected to a feed dog rack (12), and the feed dog driving member (40) can drive the feed dog (11) to do reciprocating raising motion relative to the needle plate (10); the main shaft driving member (21) and the feed dog driving member (40) are both connected to a controller; and the controller can control operation of the main shaft driving member (21) and the feed dog driving member (40). The two driving members of the sewing machine feeding mechanism (100) respectively control translational and lifting motion of the feed dog (11), changes of the transmission speeds of the main shaft driving member (21) and the feed dog driving member (40) can make the feed dog (11) form multiple cloth feeding forms, so that sewing material styles are diversified, and the controller can coordinate motion of the main shaft driving member (21) and the feed dog driving member (40) to ensure normal sewing. Provided is a sewing machine comprising the sewing machine feeding mechanism (100). The sewing material styles of the sewing machine are diversified, and the sewing machine has broad application prospects.

Description

缝纫机送料机构及具有该机构的缝纫机Feeding mechanism of sewing machine and sewing machine with the mechanism
本申请要求于2019年12月30日提交中国专利局、申请号为201911399442.7、发明名称为“缝纫机送料机构及具有该机构的缝纫机”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed with the Chinese Patent Office on December 30, 2019, the application number is 201911399442.7, and the invention title is "sewing machine feeding mechanism and sewing machine with the mechanism", the entire content of which is incorporated herein by reference Applying.
技术领域Technical field
本发明属于缝纫机技术领域,具体涉及一种缝纫机送料机构及具有该机构的缝纫机。The invention belongs to the technical field of sewing machines, and in particular relates to a sewing machine feeding mechanism and a sewing machine with the mechanism.
背景技术Background technique
缝纫机是用一根或多根缝纫线,在缝料上形成一种或多种线迹,使一层或多层缝料交织或缝合起来的机器。现有缝纫机主轴驱动件带动主轴转动,主轴通过带动送料偏心轮及抬牙偏心轮实现送料;现有缝纫机送料样式单一,针对不同的缝料调试复杂。A sewing machine is a machine that uses one or more sewing threads to form one or more stitches on the sewing material to interweave or sew one or more layers of sewing material. The main shaft driving part of the existing sewing machine drives the main shaft to rotate, and the main shaft realizes feeding by driving the feeding eccentric wheel and the tooth lifting eccentric wheel; the existing sewing machine has a single feeding style and complex debugging for different sewing materials.
发明内容Summary of the invention
有鉴于此,有必要提供一种缝纫机送料机构及具有该机构的缝纫机,旨在使得缝纫机缝料样式多样化。In view of this, it is necessary to provide a sewing machine feeding mechanism and a sewing machine with the mechanism, aiming to diversify sewing machine sewing patterns.
本发明提供一种缝纫机送料机构,包括主轴、连接于所述主轴的主轴驱动件、针板、设置在所述针板下方的送布牙、固定连接于所述送布牙的牙架、及转动连接于外部壳体的安装座,所述牙架具有相对的第一端和第二端,The present invention provides a feeding mechanism for a sewing machine, comprising a main shaft, a main shaft driving member connected to the main shaft, a needle plate, a feed dog arranged below the needle plate, a tooth frame fixedly connected to the feed dog, and A mounting seat rotatably connected to the outer shell, the tooth frame has a first end and a second end opposite to each other,
所述主轴连接于所述牙架的第一端,所述主轴驱动件能够驱动所述主轴转动并通过所述牙架带动所述送布牙相对所述针板做往复平移运动;The main shaft is connected to the first end of the tooth frame, and the main shaft driving member can drive the main shaft to rotate and drive the cloth feed dog to make a reciprocating translational movement relative to the needle plate through the tooth frame;
所述缝纫机送料机构还包括送布牙驱动件,所述送布牙驱动件连接于所述牙架的第二端,所述送布牙驱动件能够驱动所述牙架升降并带动所述送布牙相对所述针板做往复抬升运动;The feeding mechanism of the sewing machine further includes a feeding dog driving member connected to the second end of the bracket, and the feeding dog driving member can drive the bracket up and down and drive the feeding dog. The cloth tooth performs a reciprocating lifting movement relative to the needle plate;
所述缝纫机送料机构还包括电控元件,所述电控元件连接于所述安装座,所述电控元件能够驱动所述安装座相对所述外部壳体转动实现倒缝;The feeding mechanism of the sewing machine further includes an electric control element connected to the mounting base, and the electric control element can drive the mounting base to rotate relative to the outer casing to realize reverse seam;
所述缝纫机送料机构还包括控制器,所述主轴驱动件及所述送布牙驱动件均连接于所述控制器,所述控制器能够控制所述主轴驱动件及所述送布牙驱动件的运转。The feeding mechanism of the sewing machine further includes a controller, the main shaft driving part and the feeding dog driving part are both connected to the controller, and the controller can control the main shaft driving part and the feeding dog driving part Operation.
本发明提供的缝纫机送料机构,主轴驱动件能够通过主轴驱动送布牙相对针板平移,送布牙驱动件能够驱动送布牙相对针板上升或下降,两个驱动件分别控制送布牙的平移运动与升降运动,电控元件与安装座能够实现倒缝,主轴驱动件与送布牙驱动件传动速度的改变能够使得送布牙形成多种送料形式,进而使得缝料样式多样化,扩大缝纫机送料机构的使用范围,同时控制器能够控制主轴驱动件及送布牙驱动件的运行,从而协调主轴驱动件及送布牙驱动件的运动,保证正常、规律缝制。In the feeding mechanism of the sewing machine provided by the present invention, the main shaft driving member can drive the feeding dog to move relative to the needle plate through the main shaft, the feeding dog driving member can drive the feeding dog to rise or fall relative to the needle plate, and the two driving members respectively control the feeding teeth. Translation movement and lifting movement, the electronic control element and the mounting seat can realize the reverse stitching, the change of the transmission speed of the spindle drive and the feed dog drive can make the feed dog form a variety of feeding forms, thereby making the sewing material style diversified and enlarged The use range of the sewing machine's feeding mechanism, and the controller can control the operation of the spindle drive and the feed dog drive, so as to coordinate the movement of the spindle drive and the feed dog drive to ensure normal and regular sewing.
以下还提供了若干可选方式,但并不作为对上述总体方案的额外限定,仅仅是进一步的增补或优选,在没有技术或逻辑矛盾的前提下,各可选方式可单独针对上述总体方案进行组合,还可以是多个可选方式之间进行组合。Several alternative methods are also provided below, but they are not intended as additional limitations to the above-mentioned overall scheme. They are merely further additions or optimizations. Without technical or logical contradiction, each alternative method can be carried out separately for the above-mentioned overall scheme. Combination can also be a combination of multiple alternatives.
在其中一种实施方式中,所述缝纫机送料机构还包括第一传动组件,所述第一传动组件包括偏心轮、摆杆及第一转轴,所述摆杆与所述第一转轴分别具有相对的第一端及第二端,In one of the embodiments, the sewing machine feeding mechanism further includes a first transmission assembly, the first transmission assembly includes an eccentric, a swing rod, and a first rotating shaft, and the swing lever and the first rotating shaft are opposite to each other. The first and second ends of
所述偏心轮固定套设于所述主轴,所述摆杆的第一端活动套设于所述偏心轮,所述摆杆的第二端转动连接于所述第一转轴的第一端,所述第一转轴的第二端连接于所述牙架的第一端。The eccentric wheel is fixedly sleeved on the main shaft, the first end of the pendulum rod is movably sleeved on the eccentric wheel, and the second end of the pendulum rod is rotatably connected to the first end of the first shaft, The second end of the first rotating shaft is connected to the first end of the bracket.
在其中一种实施方式中,所述第一传动组件还包括第一连杆、第二连杆及曲柄,所述第一连杆与所述第二连杆分别具有相对的第一端和第二端,In one of the embodiments, the first transmission assembly further includes a first connecting rod, a second connecting rod, and a crank, and the first connecting rod and the second connecting rod have opposite first ends and first ends, respectively. Two ends,
所述安装座开设有安装槽,所述第一连杆及所述第二连杆均设置于所述安装槽中,所述第一连杆的第一端铰接于形成所述安装槽的侧壁,所述第一连杆的第二端及所述摆杆的第二端均铰接于所述第二连杆的第一端,所述第二连杆的第二端铰接于所述曲柄,所述曲柄套设并固定于所述第一转轴的第一端。The mounting seat is provided with a mounting groove, the first connecting rod and the second connecting rod are both arranged in the mounting groove, and the first end of the first connecting rod is hinged to the side forming the mounting groove Wall, the second end of the first link and the second end of the pendulum rod are both hinged to the first end of the second link, and the second end of the second link is hinged to the crank , The crank is sleeved and fixed to the first end of the first rotating shaft.
在其中一种实施方式中,所述第一连杆及所述第二连杆的数量均为两个,所述两个第一连杆分别铰接于形成所述安装槽相对的两个侧壁,两个 所述第二连杆均设置于两个所述第一连杆之间,且两个所述第二连杆夹设所述摆杆。In one of the embodiments, the number of the first connecting rod and the second connecting rod are both two, and the two first connecting rods are respectively hinged to two opposite side walls forming the mounting groove , The two second connecting rods are both arranged between the two first connecting rods, and the two second connecting rods sandwich the swing rod.
在其中一种实施方式中,所述第一传动组件还包括牙架座,所述牙架座套设并固定于所述第一转轴的第二端,所述牙架座上设有转接部,所述牙架的第二端转动连接于所述转接部。In one of the embodiments, the first transmission assembly further includes a tooth frame seat, the tooth frame seat is sleeved and fixed to the second end of the first rotating shaft, and the tooth frame seat is provided with an adapter Part, the second end of the bracket is rotatably connected to the adapter part.
在其中一种实施方式中,所述缝纫机送料机构还包括第二传动组件,所述第二传动组件包括第三连杆、第四连杆、第五连杆及第二转轴,所述第三连杆、第四连杆、第五连杆及第二转轴分别具有相对的第一端和第二端,In one of the embodiments, the sewing machine feeding mechanism further includes a second transmission assembly, and the second transmission assembly includes a third connecting rod, a fourth connecting rod, a fifth connecting rod, and a second rotating shaft. The connecting rod, the fourth connecting rod, the fifth connecting rod and the second rotating shaft respectively have opposite first and second ends,
所述第三连杆的第一端固定连接于所述送布牙驱动件的输出端,所述第四连杆的第一端铰接于所述第三连杆的第二端,所述第五连杆的第一端铰接于所述第四连杆的第二端,所述第五连杆的第二端固定连接于所述第二转轴的第一端,所述第二转轴的第二端连接于所述牙架的第二端。The first end of the third link is fixedly connected to the output end of the feed dog driving member, the first end of the fourth link is hinged to the second end of the third link, and the first end of the fourth link is hinged to the second end of the third link. The first end of the five link is hinged to the second end of the fourth link, the second end of the fifth link is fixedly connected to the first end of the second shaft, and the second end of the second shaft The two ends are connected to the second end of the tooth frame.
在其中一种实施方式中,所述第二传动组件还包括抬牙摇杆,所述抬牙摇杆套设并固定于所述第二转轴的第二端,所述抬牙摇杆开设有导向槽,所述牙架的第二端滑动设置于所述导向槽内。In one of the embodiments, the second transmission assembly further includes a tooth-lifting rocker, the tooth-lifting rocker is sleeved and fixed to the second end of the second shaft, and the tooth-lifting rocker is provided with A guide groove, the second end of the tooth frame is slidably arranged in the guide groove.
在其中一种实施方式中,所述缝纫机送料机构还包括第三传动组件,所述第三传动组件包括第六连杆、转接杆及第七连杆,所述第六连杆、所述转接杆及所述第七连杆均具有相对的第一端和第二端,In one of the embodiments, the sewing machine feeding mechanism further includes a third transmission assembly, and the third transmission assembly includes a sixth link, an adapter rod, and a seventh link. The sixth link, the Both the adapter rod and the seventh connecting rod have opposite first and second ends,
所述第六连杆的第一端与所述电控元件的输出端固定连接,所述转接杆活动套设于所述外部壳体,所述转接杆的第一端铰接于所述第六连杆的第二端,所述转接杆的第二端铰接于所述第七连杆的第一端,所述第七连杆的第二端铰接于所述安装座。The first end of the sixth link is fixedly connected to the output end of the electronic control element, the adapter rod is movably sleeved on the outer shell, and the first end of the adapter rod is hinged to the The second end of the sixth link, the second end of the transfer rod is hinged to the first end of the seventh link, and the second end of the seventh link is hinged to the mounting seat.
在其中一种实施方式中,所述缝纫机送料机构还包括均连接于所述控制器的第一编码器及第二编码器,In one of the embodiments, the sewing machine feeding mechanism further includes a first encoder and a second encoder that are both connected to the controller,
所述第一编码器连接于所述主轴驱动件,所述第一编码器能够检测所述主轴驱动件的旋转角相位数据及旋转速度数据并将数据传递至所述控制器,The first encoder is connected to the spindle driving part, and the first encoder can detect the rotation angle phase data and the rotation speed data of the spindle driving part and transmit the data to the controller,
所述第二编码器连接于所述送布牙驱动件,所述第二编码器能够检测所述送布牙驱动件的旋转角相位数据及旋转速度数据并将数据传递至所述控制器。The second encoder is connected to the feeding dog driving member, and the second encoder can detect the rotation angle phase data and the rotation speed data of the feeding dog driving member and transmit the data to the controller.
本发明还提供一种缝纫机,所述缝纫机包括上述的缝纫机送料机构。The present invention also provides a sewing machine, which includes the above-mentioned sewing machine feeding mechanism.
本发明提供的缝纫机,通过设置上述的缝纫机送料机构,保证缝纫机正常缝制的同时,使得缝纫机的缝料样式多样化,具有广泛的应用前景。The sewing machine provided by the present invention is provided with the above-mentioned sewing machine feeding mechanism to ensure the normal sewing of the sewing machine, while diversifying the sewing material patterns of the sewing machine, and has a wide range of application prospects.
附图说明Description of the drawings
图1为本发明一种实施方式中的缝纫机送料机构的结构示意图;Fig. 1 is a schematic structural diagram of a feeding mechanism of a sewing machine in an embodiment of the present invention;
图2为图1所示缝纫机送料机中牙架的结构示意图;Figure 2 is a schematic diagram of the structure of the tooth frame in the feeder of the sewing machine shown in Figure 1;
图3为图1所示缝纫机送料机构中部分结构的结构示意图;Figure 3 is a schematic structural view of part of the structure in the feeding mechanism of the sewing machine shown in Figure 1;
图4为图1所示缝纫机送料机构中另一部分结构的结构示意图;4 is a schematic structural view of another part of the structure of the feeding mechanism of the sewing machine shown in FIG. 1;
图5为图1所示缝纫机送料机构中第一传动组件的机构示意图;Figure 5 is a schematic view of the mechanism of the first transmission assembly in the feeding mechanism of the sewing machine shown in Figure 1;
图6为图5所示第一传动组件中A处的局部放大图;Fig. 6 is a partial enlarged view of A in the first transmission assembly shown in Fig. 5;
图7为图1所示缝纫机送料机中电控组件及第三传动组件的结构示意图;FIG. 7 is a schematic diagram of the structure of the electric control component and the third transmission component of the sewing machine feeder shown in FIG. 1;
图8为另一种送布牙轨迹示意图;Figure 8 is a schematic diagram of another feed dog trajectory;
图9为另一种送布牙轨迹示意图;Figure 9 is a schematic diagram of another feed dog trajectory;
图10为另一种送布牙轨迹示意图;Figure 10 is a schematic diagram of another feed dog trajectory;
图11为本发明一种实施方式中的缝纫机的机构示意图。Fig. 11 is a schematic view of the mechanism of a sewing machine in an embodiment of the present invention.
附图标记说明:Description of reference signs:
100、缝纫机送料机构;10、针板;11、送布牙;12、牙架;121、第一连接部;122、第二连接部;123、第三连接部;20、主轴组件;21、主轴驱动件;22、主轴;30、第一传动组件;31、偏心轮;32、摆杆;33、安装座;331、安装槽;34、第一连杆;35、第二连杆;36、曲柄;37、第一转轴;38、牙架座;381、固定部;382、转接部;40、送布牙驱动件;50、第二传动组件;51、第三连杆;52、第四连杆;53、第五连杆;54、第二转轴;55、抬牙摇杆;551、导向槽;56、滑块;60、电控组件;61、电控元件;70、第三传动组件;71、第六连杆;72、转接杆;73、第七连 杆。100. Feeding mechanism of sewing machine; 10. Needle plate; 11. Feed dog; 12. Thread frame; 121. First connection part; 122. Second connection part; 123. Third connection part; 20. Spindle assembly; 21. Main shaft drive part; 22, main shaft; 30, first transmission assembly; 31, eccentric wheel; 32, swing rod; 33, mounting seat; 331, mounting groove; 34, first connecting rod; 35, second connecting rod; 36 37. The first rotating shaft; 38. The bracket seat; 381. The fixed part; 382. The adapter part; 40. The feeder drive part; 50. The second transmission assembly; 51. The third connecting rod; 52. The fourth connecting rod; 53, the fifth connecting rod; 54, the second shaft; 55, the rocker for lifting teeth; 551, the guide groove; 56, the sliding block; 60, the electronic control component; 61, the electronic control element; 70, the first Three transmission components; 71, the sixth connecting rod; 72, the transfer rod; 73, the seventh connecting rod.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
需要说明的是,当组件被称为“装设于”另一个组件,它可以直接装设在另一个组件上或者也可以存在居中的组件。当一个组件被认为是“设置于”另一个组件,它可以是直接设置在另一个组件上或者可能同时存在居中组件。当一个组件被认为是“固定于”另一个组件,它可以是直接固定在另一个组件上或者可能同时存在居中组件。It should be noted that when a component is referred to as being "installed on" another component, it can be directly installed on the other component or a centered component may also exist. When a component is considered to be "installed on" another component, it can be directly installed on another component or a centered component may exist at the same time. When a component is considered "fixed" to another component, it can be directly fixed to the other component or there may be a centered component at the same time.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“或/及”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments, and are not intended to limit the present invention. The term "or/and" as used herein includes any and all combinations of one or more related listed items.
为使得描述更加简洁明了,便于理解本发明的技术方案,下文涉及直接对各零件或杆件进行“第一端”及“第二端”的描述,均认为该零件或杆件具有相对的“第一端”和“第二端”。In order to make the description more concise and clear, and to facilitate the understanding of the technical solution of the present invention, the following involves directly describing the "first end" and "second end" of each part or rod, and it is considered that the part or rod has a relative " "First End" and "Second End".
请参阅图1至图7,图1为本发明一种实施方式中的缝纫机送料机构100的结构示意图;图2为图1所示缝纫机送料机100中牙架11的结构示意图;图3为图1所示缝纫机送料机构100中部分结构的结构示意图;图4为图1所示缝纫机送料机构100中另一部分结构的结构示意图;图5为图1所示缝纫机送料机构100中第一传动组件30的机构示意图;图6为图5所示第一传动组件100中A处的局部放大图;图7为图1所示缝纫机送料机100中电控组件60及第三传动组件70的结构示意图。Please refer to Figures 1 to 7. Figure 1 is a schematic structural diagram of a sewing machine feeding mechanism 100 in an embodiment of the present invention; Figure 2 is a structural schematic diagram of the tooth frame 11 in the sewing machine feeder 100 shown in Figure 1; Figure 3 is a diagram 1 shows a schematic structural view of a part of the sewing machine feeding mechanism 100; Figure 4 is a structural schematic view of another part of the sewing machine feeding mechanism 100 shown in FIG. 1; FIG. 5 is a first transmission assembly 30 in the sewing machine feeding mechanism 100 shown in FIG. Fig. 6 is a partial enlarged view of A in the first transmission assembly 100 shown in Fig. 5; Fig. 7 is a schematic structural diagram of the electronic control assembly 60 and the third transmission assembly 70 in the sewing machine feeder 100 shown in Fig. 1.
本发明提供一种缝纫机送料机构100,设置在缝纫机中,用于驱动送布牙11的平移及抬升,使得送布牙11具有多种运动形式,并形成多种送布轨迹,从而适应多种缝料,有利于使得缝料样式多样化。The present invention provides a sewing machine feeding mechanism 100, which is arranged in a sewing machine and is used to drive the translation and lifting of the feeding dog 11, so that the feeding dog 11 has a variety of motion forms and forms a variety of cloth feeding trajectories, thereby adapting to a variety of Sewing material is conducive to diversification of sewing material styles.
缝纫机送料机构包括针板10、送布牙11、牙架12、主轴组件20、第一传动组件30、送布牙驱动件40、第二传动组件50及控制器(图未示),送布牙11设置在针板10的下方,牙架12与送布牙11相连接,主轴组件20与第一传动组件30相连接,第一传动组件30与牙架12相连接,送布牙驱动件40与第二传动组件50相连接,第二传动组件50与牙架12相连接,主轴组件20与送布牙驱动件40均连接于控制器。The feeding mechanism of the sewing machine includes a needle plate 10, a feeding dog 11, a dog frame 12, a spindle assembly 20, a first transmission assembly 30, a feeding dog driving part 40, a second transmission assembly 50 and a controller (not shown). The tooth 11 is arranged under the needle plate 10, the tooth frame 12 is connected with the feeding dog 11, the main shaft assembly 20 is connected with the first transmission assembly 30, the first transmission assembly 30 is connected with the tooth frame 12, and the feeding tooth drive part 40 is connected to the second transmission assembly 50, the second transmission assembly 50 is connected to the bracket 12, and the main shaft assembly 20 and the feed dog driving member 40 are both connected to the controller.
针板10用于放置缝料,送布牙11用于实现缝料移动,牙架12用于带动送布牙11运动,主轴组件20为送布牙11的平移提供驱动力,第一传动组件30用于带动送布牙11平移,送布牙驱动件40为送布牙11的上升或下降提供驱动力,第二传动组件50用于带动送布牙11升降,控制器用于控制主轴组件20及送布牙驱动件40。The needle plate 10 is used to place the sewing material, the feeding dog 11 is used to realize the movement of the sewing material, the bracket 12 is used to drive the feeding dog 11 to move, the spindle assembly 20 provides driving force for the translation of the feeding dog 11. The first transmission assembly 30 is used to drive the feeding dog 11 to translate, the feeding dog driving member 40 provides driving force for the raising or lowering of the feeding dog 11, the second transmission assembly 50 is used to drive the feeding dog 11 up and down, and the controller is used to control the spindle assembly 20 And the feed dog driving member 40.
牙架12包括第一连接部121、第二连接部122及第三连接部123,第二连接部122及第三连接部123均与第一连接部121相连接,第一连接部121用于连接送布牙11,第二连接部122用于连接主轴组件20,第三连接部123用于连接送布牙驱动件40。The bracket 12 includes a first connecting portion 121, a second connecting portion 122, and a third connecting portion 123. The second connecting portion 122 and the third connecting portion 123 are both connected to the first connecting portion 121, and the first connecting portion 121 is used for The feeding dog 11 is connected, the second connecting portion 122 is used for connecting the main shaft assembly 20, and the third connecting portion 123 is used for connecting the feeding dog driver 40.
第一连接部121的形状大致呈平板状,第一连接部121贴合送布牙11的底部并与送布牙11固定连接;第二连接部122的形状大致呈弧状,且形成第二连接部122弧度的圆心处于第一连接部121的上方;第三连接部123的形状大致呈弧状,且形成第三连接部123弧度的圆心处于第一连接部121的下方。The shape of the first connecting portion 121 is generally flat, the first connecting portion 121 is attached to the bottom of the feeding dog 11 and fixedly connected to the feeding dog 11; the shape of the second connecting portion 122 is generally arc-shaped and forming a second connection The center of the arc of the part 122 is above the first connecting part 121; the shape of the third connecting part 123 is roughly arc-shaped, and the center of the arc forming the third connecting part 123 is below the first connecting part 121.
在本实施方式中,第一连接部121与送布牙11通过螺纹紧固件固定连接,采用螺纹紧固件能够使得第一连接部与送布牙11之间具有良好的运动稳定性,防止牙架12与送布牙11之间松动并影响送布牙11正常的送料运动;可以理解,在其他实施方式中,第一连接部121与送布牙11之间也可采用胶粘连接等方式固定,只要能够保证牙架12与送布牙11的运动稳定性即可。In this embodiment, the first connecting part 121 and the feeding dog 11 are fixedly connected by threaded fasteners. The use of threaded fasteners can make the first connecting part and the feeding dog 11 have good motion stability and prevent The tooth frame 12 and the feed dog 11 are loose and affect the normal feeding movement of the feed dog 11; it is understood that in other embodiments, the first connecting portion 121 and the feed dog 11 may also be connected by adhesive, etc. The method is fixed, as long as the motion stability of the bracket 12 and the feeding dog 11 can be ensured.
主轴组件20包括主轴驱动件21及主轴22,主轴驱动件21的输出端与主轴22固定连接,主轴22与其他组件相连接,进而在主轴驱动件21的驱动下,通过其他组件能够实现机针刺料、挑线运动及旋梭运动。The spindle assembly 20 includes a spindle drive 21 and a spindle 22. The output end of the spindle drive 21 is fixedly connected to the spindle 22, and the spindle 22 is connected with other components. Then, under the drive of the spindle drive 21, the needle can be realized by other components. Puncture material, thread take-up movement and hook movement.
在本实施方式中,主轴驱动件21采用伺服电机,伺服电机具有控制精准,运行稳定及高速性能好等优点;可以理解,在其他实施方式中,主轴驱动件21也可选取为气缸等其他元件,只要能够实现提供相应的驱动力即可。In this embodiment, the spindle drive 21 adopts a servo motor, which has the advantages of precise control, stable operation and good high-speed performance; it is understood that in other embodiments, the spindle drive 21 can also be selected as other components such as air cylinders. , As long as it can provide the corresponding driving force.
第一传动组件30包括偏心轮31、摆杆32、安装座33、第一连杆34、第二连杆35、曲柄36、第一转轴37及牙架座38,偏心轮31固定套设于主轴22,摆杆32的第一端活动套设于偏心轮31,安装座33与外部壳体(图未示)转动连接,安装座33开设有安装槽331,第一连杆34与第二连杆35均设置在安装槽331内,第一连杆34的第一端铰接于安装座33,第一连杆34的第二端铰接于第二连杆35的第一端,同时摆杆32的第二端铰接于曲柄36,曲柄36套设并固定于第一转轴37的第一端,第一转轴37的第二端固定连接于牙架座38,牙架座38连接于牙架12上的第二连接部122。The first transmission assembly 30 includes an eccentric wheel 31, a pendulum rod 32, a mounting seat 33, a first connecting rod 34, a second connecting rod 35, a crank 36, a first rotating shaft 37 and a bracket seat 38. The eccentric wheel 31 is fixedly sleeved on The first end of the main shaft 22 and the pendulum rod 32 is movably sleeved on the eccentric wheel 31, the mounting seat 33 is rotatably connected with the outer casing (not shown), the mounting seat 33 is provided with a mounting groove 331, the first connecting rod 34 is connected to the second connecting rod 34 The connecting rods 35 are all arranged in the mounting groove 331, the first end of the first connecting rod 34 is hingedly connected to the mounting seat 33, the second end of the first connecting rod 34 is hingedly connected to the first end of the second connecting rod 35, and the swing rod The second end of 32 is hingedly connected to the crank 36, the crank 36 is sleeved and fixed to the first end of the first rotating shaft 37, the second end of the first rotating shaft 37 is fixedly connected to the tooth holder 38, and the tooth holder 38 is connected to the tooth holder 12 on the second connection part 122.
当主轴驱动件21驱动主轴22转动时,主轴22带动偏心轮31共同转动,由于偏心轮31的结构特性,偏心轮31能够通过摆杆32的第一端带动摆杆32的第二端在一定空间范围内做环绕运动,由于第一连杆34、第二连杆35及安装座33之间的铰接连接,第一连杆34及第二连杆35能够允许摆杆32的第二端进行环绕,且摆杆32通过第二连杆35带动第一转轴37转动,第一转轴37带动牙架座38转动,进而牙架座38能够通过第二连接部122带动送布牙11相对针板10做水平往复运动。When the spindle drive 21 drives the spindle 22 to rotate, the spindle 22 drives the eccentric wheel 31 to rotate together. Due to the structural characteristics of the eccentric wheel 31, the eccentric wheel 31 can drive the second end of the swing rod 32 to a certain Doing orbiting movement within the space range, due to the hinged connection between the first link 34, the second link 35 and the mounting seat 33, the first link 34 and the second link 35 can allow the second end of the swing rod 32 to perform The swing rod 32 drives the first rotating shaft 37 to rotate through the second connecting rod 35, and the first rotating shaft 37 drives the carrier base 38 to rotate, and the carrier base 38 can drive the feed dog 11 to the needle plate through the second connecting portion 122 10 Do horizontal reciprocating movements.
在本实施方式中,第一连杆34及第二连杆35的数量均为两个,以摆杆32为基准,两个第一连杆34相对称,两个第二连杆35相对称,即两个第一连杆34分别铰接于形成安装槽331相对的两个侧壁,两个第二连杆35均设置在两个第一连杆34之间,且两个第二连杆35与两个第一连杆34一一对应连铰接,两个第二连杆35夹设并铰接于摆杆32,如此设置能够提高摆杆32、第一连杆34、第二连杆35及第一转轴37的连接稳定性,有利于稳定传动; 可以理解,在其他实施方式中,在不同工况下,第一连杆34与第二连杆35的数量也可为其他数值,只要能够达到上述目的即可。In this embodiment, the number of the first link 34 and the number of the second link 35 are both two. Taking the pendulum rod 32 as a reference, the two first links 34 are symmetrical, and the two second links 35 are symmetrical. , That is, the two first connecting rods 34 are respectively hinged to two opposite side walls forming the mounting groove 331, the two second connecting rods 35 are both arranged between the two first connecting rods 34, and the two second connecting rods 35 and the two first connecting rods 34 are hinged in one-to-one correspondence, and the two second connecting rods 35 are clamped and hinged to the swing rod 32. This arrangement can improve the swing rod 32, the first connecting rod 34, and the second connecting rod 35. The connection stability of the first shaft 37 and the first rotating shaft 37 is conducive to stable transmission; it can be understood that in other embodiments, under different working conditions, the number of the first connecting rod 34 and the second connecting rod 35 can also be other values, as long as The above-mentioned purpose can be achieved.
牙架座38包括固定部381和转接部382,固定部381与转接部382固定连接,固定部381的形状大致呈柱状,固定部381固定套设于第一转轴37的第二端,转接部382与第二连接部122转动连接;进而第一转轴37带动牙架座38转动时,转接部382能够通过第二连接部122带动送布牙11相对针板10平移。The bracket base 38 includes a fixing portion 381 and an adapter portion 382, the fixing portion 381 is fixedly connected to the adapter portion 382, the shape of the fixing portion 381 is substantially cylindrical, and the fixing portion 381 is fixedly sleeved on the second end of the first rotating shaft 37, The adapter portion 382 is rotatably connected with the second connecting portion 122; and when the first rotating shaft 37 drives the bracket base 38 to rotate, the adapter portion 382 can drive the feed dog 11 to translate relative to the needle plate 10 through the second connecting portion 122.
主轴驱动件21通过主轴22及第一传动组件30能够单独控制送布牙11相对针板10的平移运动,将送布牙11的水平与竖直运动相分离,便于送布牙11形成多种运动轨迹。The spindle drive 21 can individually control the translational movement of the feed dog 11 relative to the needle plate 10 through the spindle 22 and the first transmission assembly 30, and separate the horizontal and vertical movement of the feed dog 11, facilitating the formation of a variety of feed dogs 11 Movement trajectory.
送布牙驱动件40通过第二传动组件50间接连接送布牙11。在本实施方式中,送布牙驱动件40为私服电机,从而使得传动精度更高,利于精确缝制;可以理解,在其他实施方式中,送布牙驱动件40也可选取为步进电机或其他类型的驱动件,只要能够提供相应的驱动力即可。The feeding dog driving member 40 is indirectly connected to the feeding dog 11 through the second transmission assembly 50. In this embodiment, the feeding dog driving member 40 is a private server motor, so that the transmission accuracy is higher, which is conducive to precise sewing; it is understandable that in other embodiments, the feeding dog driving member 40 can also be selected as a stepping motor Or other types of driving parts, as long as the corresponding driving force can be provided.
第二传动组件50包括第三连杆51、第四连杆52、第五连杆53及第二转轴54,第三连杆51的第一端固定连接于送布牙驱动件40的输出端,第三连杆51的第二端铰接于第四连杆52的第一端,第四连杆52的第二端铰接于第五连杆53的第一端,第五连杆53的第二端固定连接于第二转轴54的第一端,第二转轴54的第二端连接于牙架12上的第三连接部123。The second transmission assembly 50 includes a third connecting rod 51, a fourth connecting rod 52, a fifth connecting rod 53, and a second rotating shaft 54. The first end of the third connecting rod 51 is fixedly connected to the output end of the feed dog driving member 40 , The second end of the third link 51 is hinged to the first end of the fourth link 52, the second end of the fourth link 52 is hinged to the first end of the fifth link 53, and the second end of the fifth link 53 The two ends are fixedly connected to the first end of the second rotating shaft 54, and the second end of the second rotating shaft 54 is connected to the third connecting portion 123 on the bracket 12.
送布牙驱动件40能够带动第三连杆51做圆周运动,由于连杆的结构特性,第三连杆51能通过第四连杆52带动第五连杆53在一定角度范围座往复转动,由于第五连杆53固定连接于第二转轴54,从而第五连杆53能够带动第二转轴54在一定角度范围内转动,第二转轴54与第三连接部123相连接,第二转轴54通过第三连接部123带动牙架12上升或下降。The feed dog driver 40 can drive the third link 51 to make a circular motion. Due to the structural characteristics of the link, the third link 51 can drive the fifth link 53 to reciprocate in a certain angle range through the fourth link 52. Since the fifth connecting rod 53 is fixedly connected to the second rotating shaft 54, the fifth connecting rod 53 can drive the second rotating shaft 54 to rotate within a certain angle range. The second rotating shaft 54 is connected to the third connecting portion 123, and the second rotating shaft 54 The third connecting portion 123 drives the tooth frame 12 to rise or fall.
第二转轴54与第三连接部123之间还设有抬牙摇杆55,抬牙摇杆55套设并固定于第二转轴54的第二端,抬牙摇杆55开设有导向槽551,第三连接部123滑动设置在导向槽551内;第二转轴54带动抬牙摇杆55转动时,第三连接部123能够在导向槽551中滑动,由于第三连接部123的形状特性,当第三 连接部123处于导向槽551不同位置时,对应牙架12处于不同高度,即第三连接部123会带动送布牙11上升或下降。A tooth lifting rocker 55 is also provided between the second rotating shaft 54 and the third connecting portion 123. The tooth lifting rocker 55 is sleeved and fixed to the second end of the second rotating shaft 54. The tooth lifting rocker 55 is provided with a guide groove 551. The third connecting portion 123 is slidably disposed in the guide groove 551; when the second rotating shaft 54 drives the tooth lifting rocker 55 to rotate, the third connecting portion 123 can slide in the guide groove 551. Due to the shape characteristics of the third connecting portion 123, When the third connecting portion 123 is at different positions of the guiding groove 551, the corresponding bracket 12 is at a different height, that is, the third connecting portion 123 will drive the feeding dog 11 to rise or fall.
第二传动组件50还包括滑块56,滑块56设置在导向槽551中并能够沿导向槽551滑动,第三连接部123与滑块56伸出导向槽551的部分转动连接,从而实现第三连接部123通过滑块56连接于抬牙摇杆55;进而第二转轴54转动时,抬牙摇杆55随第一转轴37共同转动,滑块56沿导向槽551滑动并带动第二连接部122相对针板10上升或下降,从而实现牙架12带动送布牙11相对针板10做往复抬升运动。The second transmission assembly 50 also includes a slider 56 which is arranged in the guide groove 551 and can slide along the guide groove 551, and the third connecting portion 123 is rotatably connected with the part of the slider 56 that extends out of the guide groove 551, so as to realize the first The three connecting portion 123 is connected to the lifting rocker 55 through the slider 56; and when the second rotating shaft 54 rotates, the lifting rocker 55 rotates together with the first rotating shaft 37, and the sliding block 56 slides along the guide groove 551 and drives the second connection The portion 122 rises or falls relative to the needle plate 10, so that the carrier 12 drives the feeding dog 11 to make a reciprocating lifting movement relative to the needle plate 10.
在本实施方式中,滑块56与形成导向槽551的侧壁相贴合,从而使得滑块56沿导向槽551滑动时不会出现滑块56相对导向槽551侧壁晃动的情况,提高传动稳定性,有利于送布牙11相对针板10稳定运动,进一步利于正常送料;可以理解,在其他实施方式中,滑块56也可不与导向槽551的侧壁贴合,只要能够实现相应的传动关系即可。In this embodiment, the slider 56 is attached to the side wall of the guide groove 551, so that when the slider 56 slides along the guide groove 551, the slider 56 will not shake relative to the side wall of the guide groove 551, which improves the transmission. Stability is conducive to the stable movement of the feeding dog 11 relative to the needle plate 10, and is further conducive to normal feeding; it is understood that in other embodiments, the slider 56 may not be attached to the side wall of the guide groove 551, as long as the corresponding The transmission relationship is sufficient.
送布牙驱动件40通过第二传动组件50能够单独控制送布牙11相对针板10的升降运动,进而与送布牙11相对针的平移运动进行组合,从而形成多种运动轨迹,适应多种缝料。The feeding dog driving member 40 can individually control the lifting movement of the feeding dog 11 relative to the needle plate 10 through the second transmission assembly 50, and then combine with the translational movement of the feeding dog 11 relative to the needle, thereby forming a variety of motion trajectories, suitable for many Kind of sewing material.
缝纫机送料机构100还包括电控组件60及第三传动组件70,电控组件60安装于外部壳体上并与第三传动组件70相连接,第三传动组件70与安装座33相连接,电控组件60与外部控制中心电连接,其能够在外部控制中心的电控作用下运动;第三传动组件70用于传递电控组件60的控制动作以调节安装座33相对外部壳体的摆动角度。The sewing machine feeding mechanism 100 further includes an electric control assembly 60 and a third transmission assembly 70. The electric control assembly 60 is installed on the outer shell and connected with the third transmission assembly 70. The third transmission assembly 70 is connected with the mounting base 33. The control assembly 60 is electrically connected to the external control center, and can move under the electric control of the external control center; the third transmission assembly 70 is used to transmit the control action of the electronic control assembly 60 to adjust the swing angle of the mounting seat 33 relative to the external housing .
电控组件60包括电控元件61,电控元件61安装在外部壳体上并能够在外部电控中心的作用下运动。The electric control assembly 60 includes an electric control element 61, which is mounted on an outer casing and can move under the action of an external electric control center.
本实施方式中,电控元件61采用电磁铁,当外部控制中心控制电磁铁通电时,电磁铁运动并通过第三传动组件70将自身的控制动作传递至安装座33处;利用电磁吸合的原理控制安装座33具有较佳的性价比,对复杂环境的抗干扰能力也较强。In this embodiment, the electric control element 61 adopts an electromagnet. When the external control center controls the electromagnet to be energized, the electromagnet moves and transmits its control action to the mounting seat 33 through the third transmission assembly 70; The principle control mounting seat 33 has a better cost performance, and has a strong anti-interference ability against complex environments.
可以理解,在其他实施方式中,电磁铁也可以采用气缸、液压缸等除电磁铁之外的其他电控元件;只要该电控元件61能够通过第三传动组件70来调节安装座33相对外部壳体的摆动角度即可。It can be understood that, in other embodiments, the electromagnet may also use other electronic control elements other than electromagnets, such as air cylinders, hydraulic cylinders, etc.; as long as the electronic control element 61 can adjust the mounting seat 33 relative to the outside through the third transmission assembly 70 The swing angle of the shell is sufficient.
第三传动组件70采用连杆传动结构,其由多个传动连杆铰接而成。第三传动组件包括第六连杆71、转接杆72及第七连杆73,第六连杆71的第一端与电控元件61的输出端固定连接,转接杆72的形状大致呈“L”状,转接杆72的第一端铰接于第六连杆71的第二端,转接杆72的转角处活动套设于外部壳体,转接杆72的第二端铰接于第七连杆73的第一端,第七连杆73的第二端铰接于安装座33。The third transmission assembly 70 adopts a connecting rod transmission structure, which is formed by hinged connection of a plurality of transmission connecting rods. The third transmission assembly includes a sixth link 71, an adapter rod 72 and a seventh link 73. The first end of the sixth link 71 is fixedly connected to the output end of the electronic control element 61, and the shape of the adapter rod 72 is approximately "L" shape, the first end of the adapter rod 72 is hinged to the second end of the sixth link 71, the corner of the adapter rod 72 is movably sleeved on the outer shell, and the second end of the adapter rod 72 is hinged to The first end of the seventh link 73 and the second end of the seventh link 73 are hinged to the mounting seat 33.
可以理解,在其他的实施方式中,第三传动组件70还可以采用传送带、齿轮传动等其他的传动方式来传递电控元件的调节动作,只要第三传动组件70能够实现对安装座摆动角度的调节即可。It can be understood that in other embodiments, the third transmission assembly 70 can also adopt other transmission methods such as conveyor belts, gear transmissions, etc. to transmit the adjustment action of the electronic control element, as long as the third transmission assembly 70 can realize the swing angle of the mounting seat. Just adjust.
在外部控制中心的控制下,电控元件61能够拉动或推动第六连杆71运动,第六连杆71带动转接杆72绕与外部壳体的连接处转动,并拉动或推动第七连杆73,第七连杆73带动安装座33相对外部壳体转动。Under the control of the external control center, the electronic control element 61 can pull or push the sixth link 71 to move, and the sixth link 71 drives the adapter rod 72 to rotate around the connection with the external housing, and pull or push the seventh link. The rod 73 and the seventh connecting rod 73 drive the mounting seat 33 to rotate relative to the outer casing.
电控组件60与第三传动组件70的设置能够实现缝纫机送料机构100的倒送料。参考图4中方向,假设主轴驱动件21驱动送布牙11由左向右移动为正送料,由于电控组件60能够通过第三传动组件70带动安装座33相对外部壳体转动,进而当需要倒送料时,可将安装座33旋转一定角度,使得安装座33达到与正送料相对的位置,改变第一转轴37相对安装座33的位置,使得第一转轴37相对正送料反向转动,送布牙11绕转相位角度相对正送料相位角度偏转,从而实现倒送料。The arrangement of the electronic control assembly 60 and the third transmission assembly 70 can realize the reverse feeding of the sewing machine feeding mechanism 100. Referring to the direction in FIG. 4, assuming that the main shaft driving member 21 drives the feed dog 11 to move from left to right for positive feeding, since the electronic control assembly 60 can drive the mounting seat 33 to rotate relative to the outer housing through the third transmission assembly 70, and then when needed When feeding backwards, the mounting seat 33 can be rotated to a certain angle so that the mounting seat 33 reaches a position opposite to the forward feeding, and the position of the first rotating shaft 37 relative to the mounting seat 33 is changed so that the first rotating shaft 37 rotates in the opposite direction relative to the forward feeding. The revolving phase angle of the cloth tooth 11 is deflected relative to the positive feeding phase angle, thereby realizing reverse feeding.
缝纫机送料机构100还包括控制器,主轴驱动件21及送布牙驱动件40均连接于控制器,控制器能够控制主轴驱动件21及送布牙驱动件40的运行。The feeding mechanism 100 of the sewing machine further includes a controller. The main shaft driving member 21 and the feeding dog driving member 40 are both connected to the controller, and the controller can control the operation of the main shaft driving member 21 and the cloth feeding dog driving member 40.
值得说明的是,上述“控制器能够控制主轴驱动件21及送布牙驱动件40的运行”不仅仅指控制器能控制各个驱动件的启动,同时控制器还能够分别控制主轴驱动件21及送布牙驱动件40的运转速度、启动时刻及结束时刻。控制器能够协调主轴驱动件21与送布牙驱动件40,保证正常缝制。It is worth noting that the aforementioned "controller can control the operation of the spindle drive 21 and the feed dog drive 40" not only means that the controller can control the activation of each drive, but also that the controller can control the spindle drive 21 and The operating speed, start time, and end time of the feed dog driver 40. The controller can coordinate the spindle drive 21 and the feed dog drive 40 to ensure normal sewing.
具体地,主轴驱动件21驱动主轴22旋转一圈,主轴22带动送布牙11完成往复平移运动,并带动其他组件完成一个针距的缝制,在一个针距的期间内,控制器驱动送布牙11电机往复转动一次,送布牙11完成往复升降运动,从而在此期间内完成送布牙11的送布运动;且在此周期期间,主轴驱动件21能够改变送布牙11的平移速度,送布牙驱动件40能够改变送布牙11的升降速度,进而实现缝料样式的多样化。Specifically, the main shaft driving member 21 drives the main shaft 22 to rotate for one revolution, and the main shaft 22 drives the feed dog 11 to complete the reciprocating translation movement, and drives other components to complete the sewing of one stitch length. During the period of one stitch length, the controller drives the feeder. The cloth dog 11 motor reciprocates once, and the cloth feed dog 11 completes the reciprocating lifting movement, so as to complete the cloth feeding movement of the cloth dog 11 during this period; and during this period, the spindle drive 21 can change the translation of the cloth dog 11 Speed, the feeding dog driving member 40 can change the lifting speed of the feeding dog 11, thereby realizing the diversification of sewing material styles.
缝纫机送料机构100还包括第一编码器(图未示)和第二编码器(图未示),第一编码器及第二编码器均电连接于控制器,同时第一编码器连接于主轴驱动件21,能够检测主轴驱动件的旋转角相位及旋转速度,并将主轴驱动件21的旋转相位角数据及旋转速度数据传递至控制器;第二编码器连接于送布牙驱动件40,能够检测送布牙驱动件40的旋转角相位及旋转速度,并将送布牙驱动件40的旋转相位角数据及旋转速度数据传递至控制器。The sewing machine feeding mechanism 100 also includes a first encoder (not shown) and a second encoder (not shown). Both the first encoder and the second encoder are electrically connected to the controller, while the first encoder is connected to the spindle The driving part 21 can detect the rotation angle phase and the rotation speed of the spindle driving part, and transmit the rotation phase angle data and the rotation speed data of the spindle driving part 21 to the controller; the second encoder is connected to the feeding dog driving part 40, It can detect the rotation angle phase and the rotation speed of the feed dog driver 40, and transmit the rotation phase angle data and the rotation speed data of the feed dog driver 40 to the controller.
第一编码器及第二编码器的设置能够分别精准反映主轴驱动件21及送布牙驱动件40的运转状态,进而便于控制器精准协调主轴驱动件21及送布牙驱动件40的运动,从而提高缝制精度。The settings of the first encoder and the second encoder can accurately reflect the operating status of the spindle drive 21 and the feed dog drive 40, respectively, so as to facilitate the controller to accurately coordinate the movement of the spindle drive 21 and the feed dog drive 40. Thereby improving the sewing accuracy.
请一并参与图8至图11,图8为一种送布牙11轨迹示意图;图9为另一种送布牙11送料轨迹示意图;图10为另一种送布牙11送料轨迹示意图;图11为另一种送布牙11送料轨迹示意图。Please also participate in Figure 8 to Figure 11, Figure 8 is a schematic diagram of the trajectory of a feeding dog 11; Figure 9 is a schematic diagram of another feeding trajectory of the feeding dog 11; Figure 10 is a schematic diagram of another feeding trajectory of the feeding dog 11; FIG. 11 is a schematic diagram of another feeding trajectory of the feeding dog 11.
在图8至图11的任意送布牙11轨迹中,自送布牙11高出和低于针板10上表面在前后方向上的移动量都是恒定的,实现送送料间距的恒定。因此,缝纫机即使改变了送布牙11的高出和低于针板10上表面的位置也能够使形成于缝料针距长度恒定。In the arbitrary feed dog 11 trajectory of FIGS. 8 to 11, the movement amount of the feed dog 11 above and below the upper surface of the needle plate 10 in the front and rear direction is constant, so that the feed pitch is constant. Therefore, even if the sewing machine changes the position of the feed dog 11 above and below the upper surface of the needle plate 10, the stitch length formed in the sewing material can be made constant.
其中,图9所示的送料轨迹图,相对于图8所示的送料轨迹图,送布牙11的输送动作开始时机要晚,即相对送料轨迹图6主轴驱动件21驱动收起一部分缝线后,送布牙11才开始输送缝料,该缝纫模式能够使面线相对于薄料的松紧度良好;图10所示的送料轨迹图,相对于图8所示的送料轨迹图,送布牙11的输送动作结束时机要早,即相对图8而言主轴驱动件21驱动刺料,缝针还未刺入缝料就完成送料动作,该缝制模式能够防止在缝制厚料时机针的弯曲、折断;送料轨迹图11,相对于图8所示的送料轨迹图,送布 牙11的输送动作开始时机要晚、结束时机要早,具有图9所示的送料轨迹图和图10所示的送料轨迹图共同的优点。Among them, the feeding trajectory diagram shown in FIG. 9 is compared with the feeding trajectory diagram shown in FIG. 8, the conveying action of the feed dog 11 is started later, that is, relative to the feeding trajectory, the spindle drive 21 drives a part of the stitches. After that, the feed dog 11 starts to convey the sewing material. This sewing mode can make the upper thread tightness relative to the thin material good; the feeding trajectory diagram shown in Figure 10 is compared with the feeding trajectory diagram shown in Figure 8. The conveying action of the tooth 11 should be finished early, that is, compared to Fig. 8, the spindle drive 21 drives the piercing material, and the sewing needle completes the feeding action before piercing the sewing material. This sewing mode can prevent the needle from sewing thick materials. The bending and breaking; the feeding trajectory diagram 11, compared with the feeding trajectory diagram shown in FIG. 8, the conveying action of the feeding dog 11 starts later and ends earlier, with the feeding trajectory diagram shown in FIG. 9 and FIG. 10 The feed trajectory diagram shown has the same advantages.
值得说明的是,图8至图11仅是列举送布牙11送料轨迹中的几种,在其他实施方式中,通过主轴驱动件21及送布牙驱动件40的驱动,能够实现多种多样且不同样式的送布牙11送料轨迹。It is worth noting that FIGS. 8 to 11 only list a few of the feeding trajectories of the feed dog 11. In other embodiments, the spindle drive 21 and the feed dog drive 40 can be driven to achieve a variety of And different styles of feeding dog 11 feeding track.
本发明提供的缝纫机送料机构100,主轴驱动件21能够通过主轴22驱动送布牙11相对针板10平移,送布牙驱动件40能够驱动送布牙11相对针板10上升或下降,两个驱动件分别控制送布牙11的平移运动与升降运动,主轴驱动件21与送布牙驱动件40传动速度的改变能够使得送布牙11形成多种送料形式,进而使得缝料样式多样化,扩大缝纫机送料机构100的使用范围,同时控制器能够控制主轴驱动件21及送布牙驱动件40的运行,从而协调主轴驱动件21及送布牙驱动件40的运动,保证正常、规律缝制。In the feeding mechanism 100 of the sewing machine provided by the present invention, the spindle drive 21 can drive the feed dog 11 to translate relative to the needle plate 10 through the spindle 22, and the feed dog drive 40 can drive the feed dog 11 to rise or fall relative to the needle plate 10. The driving parts respectively control the translational movement and lifting motion of the feeding dog 11, and the change of the transmission speed of the main shaft driving part 21 and the feeding dog driving part 40 can make the feeding dog 11 form a variety of feeding forms, thereby making the sewing material style diversified. Expand the use range of the sewing machine feeding mechanism 100. At the same time, the controller can control the operation of the spindle drive 21 and the feed dog drive 40, so as to coordinate the movement of the spindle drive 21 and the feed dog drive 40 to ensure normal and regular sewing .
本发明还提供一种缝纫机,所述缝纫机包括上述的缝纫机送料机构100。The present invention also provides a sewing machine, which includes the above-mentioned sewing machine feeding mechanism 100.
本发明提供的缝纫机,通过设置上述的缝纫机送料机构100,保证缝纫机正常缝制的同时,使得缝纫机的缝料样式多样化,具有广泛的应用前景。The sewing machine provided by the present invention is provided with the above-mentioned sewing machine feeding mechanism 100 to ensure the normal sewing of the sewing machine, and at the same time, diversify the sewing material patterns of the sewing machine, and have a wide range of application prospects.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, all possible combinations of the various technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, All should be considered as the scope of this specification.
本技术领域的普通技术人员应当认识到,以上的实施方式仅是用来说明本发明,而并非用作为对本发明的限定,只要在本发明的实质精神范围内,对以上实施方式所作的适当改变和变化都落在本发明要求保护的范围内。Those of ordinary skill in the art should realize that the above embodiments are only used to illustrate the present invention, but not to limit the present invention, as long as appropriate changes are made to the above embodiments within the essential spirit of the present invention. And the changes fall within the scope of protection of the present invention.

Claims (10)

  1. 一种缝纫机送料机构(100),包括主轴(22)、连接于所述主轴(22)的主轴驱动件(21)、针板(10)、设置在所述针板(10)下方的送布牙(11)、固定连接于所述送布牙(11)的牙架(12)、及转动连接于外部壳体的安装座(33),所述牙架(12)具有相对的第一端和第二端,其特征在于,A feeding mechanism (100) of a sewing machine, comprising a main shaft (22), a main shaft driving member (21) connected to the main shaft (22), a needle plate (10), and a cloth feeding arranged below the needle plate (10) Tooth (11), a tooth frame (12) fixedly connected to the feeding dog (11), and a mounting seat (33) rotatably connected to the outer shell, the tooth frame (12) has opposite first ends And the second end, which is characterized by,
    所述主轴(22)连接于所述牙架(12)的第一端,所述主轴驱动件(21)能够驱动所述主轴(22)转动并通过所述牙架(12)带动所述送布牙(11)相对所述针板(10)做往复平移运动;The spindle (22) is connected to the first end of the tooth frame (12), and the spindle drive member (21) can drive the spindle (22) to rotate and drive the transmission through the tooth frame (12). The cloth tooth (11) performs a reciprocating translational movement relative to the needle plate (10);
    所述缝纫机送料机构(100)还包括送布牙驱动件(40),所述送布牙驱动件(40)连接于所述牙架(12)的第二端,所述送布牙驱动件(40)能够驱动所述牙架(12)升降并带动所述送布牙(11)相对所述针板(10)做往复抬升运动;The sewing machine feeding mechanism (100) further includes a feeding dog driving member (40), the feeding dog driving member (40) is connected to the second end of the bracket (12), and the feeding dog driving member (40) It can drive the tooth frame (12) up and down and drive the feed dog (11) to make a reciprocating lifting movement relative to the needle plate (10);
    所述缝纫机送料机构(100)还包括电控元件(61),所述电控元件(61)连接于所述安装座(33),所述电控元件(61)能够驱动所述安装座(33)相对所述外部壳体转动实现倒缝;The sewing machine feeding mechanism (100) further includes an electric control element (61), the electric control element (61) is connected to the mounting base (33), and the electric control element (61) can drive the mounting base ( 33) Rotate relative to the outer casing to realize reverse seam;
    所述缝纫机送料机构(100)还包括控制器,所述主轴驱动件(21)及所述送布牙驱动件(40)均连接于所述控制器,所述控制器能够控制所述主轴驱动件(21)及所述送布牙驱动件(40)的运转。The sewing machine feeding mechanism (100) also includes a controller, and the main shaft driving member (21) and the cloth feeding dog driving member (40) are both connected to the controller, and the controller can control the main shaft driving (21) and the operation of the feed dog drive (40).
  2. 如权利要求1所述的缝纫机送料机构(100),其特征在于,所述缝纫机送料机构(100)还包括第一传动组件(30),所述第一传动组件(30)包括偏心轮(31)、摆杆(32)及第一转轴(37),所述摆杆(32)与所述第一转轴(37)分别具有相对的第一端及第二端,The sewing machine feeding mechanism (100) according to claim 1, wherein the sewing machine feeding mechanism (100) further comprises a first transmission assembly (30), and the first transmission assembly (30) comprises an eccentric wheel (31) ), a pendulum rod (32) and a first shaft (37), the pendulum rod (32) and the first shaft (37) have opposite first and second ends, respectively,
    所述偏心轮(31)固定套设于所述主轴(22),所述摆杆(32)的第一端活动套设于所述偏心轮(31),所述摆杆(32)的第二端转动连接于所述第一转轴(37)的第一端,所述第一转轴(37)的第二端连接于所述牙架(12)的第一端。The eccentric wheel (31) is fixedly sleeved on the main shaft (22), the first end of the pendulum rod (32) is movably sleeved on the eccentric wheel (31), and the first end of the pendulum rod (32) The two ends are rotatably connected to the first end of the first rotating shaft (37), and the second end of the first rotating shaft (37) is connected to the first end of the bracket (12).
  3. 如权利要求2所述的缝纫机送料机构(100),其特征在于,所述第一传动组件(30)还包括第一连杆(34)、第二连杆(35)及曲柄(36),所述第一连杆(34)与所述第二连杆(35)分别具有相对的第一端和第二端,The sewing machine feeding mechanism (100) according to claim 2, wherein the first transmission assembly (30) further comprises a first connecting rod (34), a second connecting rod (35) and a crank (36), The first connecting rod (34) and the second connecting rod (35) have opposite first and second ends, respectively,
    所述安装座(33)开设有安装槽(331),所述第一连杆(34)及所述第二连杆(35)均设置于所述安装槽(331)中,所述第一连杆(34)的第一端铰接于形成所 述安装槽(331)的侧壁,所述第一连杆(34)的第二端及所述摆杆(32)的第二端均铰接于所述第二连杆(35)的第一端,所述第二连杆(35)的第二端铰接于所述曲柄(36),所述曲柄(36)套设并固定于所述第一转轴(37)的第一端。The mounting seat (33) is provided with a mounting groove (331), the first connecting rod (34) and the second connecting rod (35) are both arranged in the mounting groove (331), and the first The first end of the connecting rod (34) is hingedly connected to the side wall forming the mounting groove (331), and the second end of the first connecting rod (34) and the second end of the swing rod (32) are both hinged At the first end of the second connecting rod (35), the second end of the second connecting rod (35) is hinged to the crank (36), and the crank (36) is sleeved and fixed to the The first end of the first shaft (37).
  4. 如权利要求3所述的缝纫机送料机构(100),其特征在于,所述第一连杆(34)及所述第二连杆(35)的数量均为两个,所述两个第一连杆(34)分别铰接于形成所述安装槽(331)相对的两个侧壁,两个所述第二连杆(35)均设置于两个所述第一连杆(34)之间,且两个所述第二连杆(35)夹设所述摆杆(32)。The sewing machine feeding mechanism (100) according to claim 3, wherein the number of the first connecting rod (34) and the second connecting rod (35) are both two, and the two first The connecting rods (34) are respectively hinged to two opposite side walls forming the mounting groove (331), and the two second connecting rods (35) are both arranged between the two first connecting rods (34) , And the two second connecting rods (35) sandwich the swing rod (32).
  5. 如权利要求2所述的缝纫机送料机构(100),其特征在于,所述第一传动组件(30)还包括牙架座(38),所述牙架座(38)套设并固定于所述第一转轴(37)的第二端,所述牙架座(38)上设有转接部(382),所述牙架(12)的第二端转动连接于所述转接部(382)。The sewing machine feeding mechanism (100) according to claim 2, wherein the first transmission assembly (30) further comprises a tooth frame seat (38), and the tooth frame seat (38) is sleeved and fixed to the On the second end of the first rotating shaft (37), an adapter part (382) is provided on the tooth frame seat (38), and the second end of the tooth frame (12) is rotatably connected to the adapter part ( 382).
  6. 如权利要求1所述的缝纫机送料机构(100),其特征在于,所述缝纫机送料机构(100)还包括第二传动组件(50),所述第二传动组件(50)包括第三连杆(51)、第四连杆(52)、第五连杆(53)及第二转轴(54),所述第三连杆(51)、第四连杆(52)、第五连杆(53)及第二转轴(54)分别具有相对的第一端和第二端,The sewing machine feeding mechanism (100) according to claim 1, wherein the sewing machine feeding mechanism (100) further comprises a second transmission assembly (50), and the second transmission assembly (50) comprises a third connecting rod (51), the fourth link (52), the fifth link (53) and the second shaft (54), the third link (51), the fourth link (52), and the fifth link ( 53) and the second rotating shaft (54) have opposite first and second ends, respectively,
    所述第三连杆(51)的第一端固定连接于所述送布牙驱动件(40)的输出端,所述第四连杆(52)的第一端铰接于所述第三连杆(51)的第二端,所述第五连杆(53)的第一端铰接于所述第四连杆(52)的第二端,所述第五连杆(53)的第二端固定连接于所述第二转轴(54)的第一端,所述第二转轴(54)的第二端连接于所述牙架(12)的第二端。The first end of the third link (51) is fixedly connected to the output end of the feed dog driving member (40), and the first end of the fourth link (52) is hinged to the third link The second end of the rod (51), the first end of the fifth link (53) is hinged to the second end of the fourth link (52), and the second end of the fifth link (53) The end is fixedly connected to the first end of the second rotating shaft (54), and the second end of the second rotating shaft (54) is connected to the second end of the bracket (12).
  7. 如权利要求6所述的缝纫机送料机构(100),其特征在于,所述第二传动组件(50)还包括抬牙摇杆(55),所述抬牙摇杆(55)套设并固定于所述第二转轴(54)的第二端,所述抬牙摇杆(55)开设有导向槽(551),所述牙架(12)的第二端滑动设置于所述导向槽(551)内。The sewing machine feeding mechanism (100) according to claim 6, characterized in that the second transmission assembly (50) further comprises a tooth lifting rocker (55), and the tooth lifting rocker (55) is sleeved and fixed At the second end of the second shaft (54), the tooth lifting rocker (55) is provided with a guide groove (551), and the second end of the tooth frame (12) is slidably arranged in the guide groove ( 551) within.
  8. 如权利要求1所述的缝纫机送料机构(100),其特征在于,所述缝纫机送料机构(100)还包括第三传动组件(70),所述第三传动组件(70)包括第六连杆(71)、转接杆(72)及第七连杆(73),所述第六连杆(71)、所述转接杆(72) 及所述第七连杆(73)均具有相对的第一端和第二端,The sewing machine feeding mechanism (100) according to claim 1, wherein the sewing machine feeding mechanism (100) further comprises a third transmission assembly (70), and the third transmission assembly (70) comprises a sixth connecting rod (71), the adapter rod (72) and the seventh link (73), the sixth link (71), the adapter rod (72) and the seventh link (73) all have opposite The first end and the second end,
    所述第六连杆(71)的第一端与所述电控元件(61)的输出端固定连接,所述转接杆(72)活动套设于所述外部壳体,所述转接杆(72)的第一端铰接于所述第六连杆(71)的第二端,所述转接杆(72)的第二端铰接于所述第七连杆(73)的第一端,所述第七连杆(73)的第二端铰接于所述安装座(33)。The first end of the sixth link (71) is fixedly connected to the output end of the electronic control element (61), the adapter rod (72) is movably sleeved on the outer housing, and the adapter The first end of the rod (72) is hinged to the second end of the sixth link (71), and the second end of the adapter rod (72) is hinged to the first end of the seventh link (73). The second end of the seventh link (73) is hinged to the mounting seat (33).
  9. 如权利要求1所述的缝纫机送料机构(100),其特征在于,所述缝纫机送料机构还包括均连接于所述控制器的第一编码器及第二编码器,The sewing machine feeding mechanism (100) according to claim 1, wherein the sewing machine feeding mechanism further comprises a first encoder and a second encoder that are both connected to the controller,
    所述第一编码器连接于所述主轴驱动件(21),所述第一编码器能够检测所述主轴驱动件(21)的旋转角相位数据及旋转速度数据并将数据传递至所述控制器,The first encoder is connected to the spindle drive (21), and the first encoder can detect the rotation angle phase data and the rotation speed data of the spindle drive (21) and transmit the data to the control Device,
    所述第二编码器连接于所述送布牙驱动件(40),所述第二编码器能够检测所述送布牙驱动件(40)的旋转角相位数据及旋转速度数据并将数据传递至所述控制器。The second encoder is connected to the feeding dog driving member (40), and the second encoder can detect the rotation angle phase data and the rotation speed data of the feeding dog driving member (40) and transmit the data To the controller.
  10. 一种缝纫机,所述缝纫机包括缝纫机送料机构,其特征在于,所述缝纫机送料机构如权利要求1至9中任意一项所述的缝纫机送料机构(100)。A sewing machine comprising a sewing machine feeding mechanism, characterized in that the sewing machine feeding mechanism is the sewing machine feeding mechanism (100) according to any one of claims 1 to 9.
PCT/CN2020/105402 2019-12-30 2020-07-29 Sewing machine feeding mechanism and sewing machine having sewing machine feeding mechanism WO2021135199A1 (en)

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