WO2022110648A1 - 一种雾化器注油系统及注油方法 - Google Patents

一种雾化器注油系统及注油方法 Download PDF

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Publication number
WO2022110648A1
WO2022110648A1 PCT/CN2021/091712 CN2021091712W WO2022110648A1 WO 2022110648 A1 WO2022110648 A1 WO 2022110648A1 CN 2021091712 W CN2021091712 W CN 2021091712W WO 2022110648 A1 WO2022110648 A1 WO 2022110648A1
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WO
WIPO (PCT)
Prior art keywords
oil
atomizer
module
oil injection
oil supply
Prior art date
Application number
PCT/CN2021/091712
Other languages
English (en)
French (fr)
Inventor
谭光迁
翟蓬江
Original Assignee
深圳博上科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202022787405.8U external-priority patent/CN214340119U/zh
Priority claimed from CN202022790108.9U external-priority patent/CN214340120U/zh
Priority claimed from CN202011354217.4A external-priority patent/CN114532621A/zh
Priority claimed from CN202011353977.3A external-priority patent/CN114532620A/zh
Priority claimed from CN202022783551.3U external-priority patent/CN214340118U/zh
Application filed by 深圳博上科技有限公司 filed Critical 深圳博上科技有限公司
Publication of WO2022110648A1 publication Critical patent/WO2022110648A1/zh

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F47/00Smokers' requisites not otherwise provided for

Definitions

  • the invention relates to an atomizer oil filling system and an oil filling method, belonging to the technical field of electronic cigarettes.
  • Electronic atomizer is a device that atomizes e-liquid by high temperature, high pressure or ultrasonic. In the process of automatic production of the electronic atomizer, or after the e-liquid is consumed after use, the e-liquid needs to be re-injected into the electronic atomizer.
  • Existing electronic atomizers usually use an automatic oil filling machine when filling oil. For example, a pod can be used for clamping and conveying, and the oil filling needle can be lifted up and down. During the lifting process, the e-liquid is evenly discharged from the oil filling needle to the mist. in the oil storage tank of the carburetor.
  • the existing oil injection method is used for oil injection, the gas in the atomizer cannot be discharged smoothly, and oil leakage is likely to occur.
  • the invention provides an atomizer oil injection system and an oil injection method, which can solve the problem that the existing oil injection method cannot discharge the gas in the atomizer smoothly and easily causes oil leakage.
  • the present invention provides an oil injection system for an atomizer, comprising: an oil injection machine body, a fixture bracket disposed on the oil injection machine body, and an oil injection module connected to the oil injection machine body;
  • the fixture bracket is used to support the atomizer fixture
  • the oil injection module is located below the fixture bracket; the top end of the atomizer in the atomizer fixture faces the oil injection module, and the oil injection module is used to pass the oil injection port on the top of the atomizer to the oil injection port.
  • the atomizer is filled with oil.
  • the oil injector body includes a casing and an oil supply module disposed in the casing;
  • the oil supply module is connected to the oil injection module; the oil supply module is used for supplying e-liquid to the oil injection module.
  • the oil injection system further includes a first drive module
  • the first driving module is connected with the oil filling module, and is used for driving the oil filling module to move toward or away from the top oil filling port of the atomizer;
  • the first driving module is further configured to drive the oil filling module to move in a horizontal direction, so that the oil filling needle of the oil filling module can be aligned with the oil filling port at the top of the atomizer.
  • the atomizer includes a central rod, a sleeve, a suction nozzle and a silicone piece;
  • the sleeve is sleeved on the center rod, and the space formed between the sleeve and the center rod constitutes an oil storage bin; the suction nozzle is set at the top of the center rod and blocks the sleeve The suction nozzle and the central rod are integrally formed; the oil filling port is provided on the suction nozzle; the oil filling port is communicated with the oil storage tank; the silicone part is arranged on the sleeve Between the center rod and the center rod, it is used to block the oil filling port; the silicone piece is arranged at one end of the center rod close to the suction nozzle.
  • system further includes:
  • control module used for controlling the movement of the fixture support, so that the fixture support extends or retracts from the oil injection machine body into the oil injection machine body;
  • the limit module is arranged in the oil injection machine body, and is used for restricting the movement of the fixture support after the fixture support is retracted into the oil injection machine body.
  • system further includes a second drive module; the second drive module is connected to both the control module and the fixture bracket;
  • the control module is used for controlling the activation of the second drive module, so that the second drive module drives the fixture bracket to extend or retract from the oil injector body into the oil injector body.
  • the limiting module includes a magnet, and the magnet is used for adsorbing the jig bracket after the jig bracket is retracted into the oil injection machine body.
  • the fixture bracket includes a first side wall and a second side wall that are oppositely arranged, and a third side wall and a second side wall connected to the corresponding ends of the first side wall and the second side wall. four side walls;
  • the first side wall and the second side wall are parallel to the moving direction of the fixture bracket; both the first side wall and the second side wall have a support structure, and the support structure is used for supporting the atomizer fixture;
  • Both the first side wall and the second side wall are provided with positioning structures; the positioning structures are used to define the position of the atomizer fixture.
  • control module includes a button disposed on the housing or the fixture bracket, and the button is used to control the activation of the second drive module.
  • the atomizer fixture includes a first limit structure and a second limit structure that are oppositely arranged; a plurality of accommodating grooves are arranged on the second limit structure; the bottom end of the atomizer can be placed in the accommodating groove; the shape of the accommodating groove matches the shape of the bottom end of the atomizer;
  • the first limit structure is provided with a plurality of limit holes, the top of the atomizer can extend out of the limit holes, and its column body can be clamped in the limit holes; the first limit The structure is connected with the second limiting structure to limit the position of the atomizer;
  • the first limiting structure includes an opposite first end and a second end, and a third end connected to both the first end and the second end;
  • a first positioning portion is provided on both the first end and the second end; the first positioning portion is arranged close to the third end.
  • the first limiting structure further includes a fourth end opposite to the third end;
  • the first end, the second end, the third end and the fourth end are all provided with a second positioning portion, and the second positioning portion is used for cooperating with the positioning structure on the oil injection machine for positioning.
  • each of the second positioning parts is arranged at a middle position of the set end thereof.
  • the oil supply module includes an oil supply barrel and an oil supply pipeline, the first end of the oil supply pipeline is connected to the bottom end of the oil supply barrel, and the second end of the oil supply pipeline is connected to the Oil injection module;
  • the central axis of the oil supply barrel has a first included angle with the vertical direction;
  • the oil supply pipeline has a second included angle with the horizontal direction;
  • the first included angle and the second included angle are both An acute angle; the distance from the first end of the oil supply pipe to the horizontal plane is greater than the distance from the second end of the oil supply pipe to the horizontal plane.
  • the first included angle and/or the second included angle is 2 degrees to 15 degrees.
  • the first end of the oil supply pipeline is connected to the bottom surface of the oil supply barrel; the bottom surface of the oil supply barrel has a low-level area with the shortest distance from the horizontal plane; the first end of the oil supply pipeline The terminal is connected to the lower region.
  • the oil supply module further includes a loop pipeline; one end of the loop pipeline is connected to the oil supply pipeline, and the other end is connected to the top of the oil supply barrel; the loop pipeline is used to connect the The gas in the oil supply pipeline is discharged to the top of the oil supply barrel.
  • the oil supply pipeline is provided with a first valve, and the first valve is arranged at the connection between the oil supply pipeline and the oil injection module; the first valve is used to open or close the oil supply pipeline. oil pipeline;
  • the system further includes a control unit for controlling the opening and closing of the first valve.
  • a second valve is provided in the loop pipeline, and the second valve is used to open or close the loop pipeline;
  • the control unit is also used for controlling the opening and closing of the second valve.
  • the present invention provides an oil injection method applied to any of the above-mentioned atomizer oil injection systems, the method comprising:
  • the first valve is controlled to open.
  • a second valve is provided in the loop pipeline
  • the controlling the first valve to close includes:
  • controlling the opening of the first valve includes:
  • the first valve is controlled to be opened, and the second valve is controlled to be closed.
  • the oil injection module is arranged under the atomizer fixture, and the atomizer in the atomizer fixture is placed upside down, that is, the top of the atomizer is facing down, In this way, the oil injection needle in the oil injection module can be inserted into the oil storage tank of the atomizer through the oil injection port on the top of the atomizer from bottom to top for oil injection. Since the oil injection method provided by the present invention is to inject oil from below and above, the gas in the atomizer can be effectively discharged, and the phenomenon of oil leakage during oil injection can be avoided.
  • the limit module in the oil injection machine body, when the fixture bracket and the atomizer fixture are retracted into the oil injection machine body, the limit module can limit the treatment
  • the tool bracket moves to limit the shaking of the atomizer fixture, which facilitates the alignment between the oil injection needle and the atomizer to be oiled, thereby improving the oil injection efficiency.
  • the oil injection system for the atomizer provided by the present invention, by setting the first limit structure and the second limit structure opposite in position on the atomizer fixture, and at the first end of the first limit structure and the second limit structure A first positioning part close to the third end is arranged on the two ends; according to the orientation of the first positioning part, the direction in which the atomizer jig is installed on the jig bracket is determined, so as to prevent wrong installation of the atomizer jig.
  • the e-liquid at the bottom of the oil supply barrel can flow into the atomizer more smoothly through the oil supply pipeline, which can reduce the The air bubbles in the e-liquid can be completely discharged, and the e-liquid at the bottom of the oil supply barrel can be completely discharged, thereby avoiding the waste of e-liquid and reducing the cost.
  • a loop pipeline is arranged between the oil supply pipeline and the top of the oil supply barrel, and the gas in the oil supply pipeline is discharged to the top of the oil supply barrel by using the loop pipeline, thereby avoiding These gases enter the atomizer to be filled with oil, which ensures the performance of the atomizer.
  • FIG. 1 is a schematic structural diagram 1 of an atomizer oil injection system provided by an embodiment of the present invention
  • FIG. 2 is a second structural schematic diagram of an atomizer oil injection system provided by an embodiment of the present invention.
  • FIG. 3 is a schematic structural diagram 1 of an atomizer fixture provided by an embodiment of the present invention.
  • FIG. 4 is a schematic structural diagram of an atomizer provided by an embodiment of the present invention.
  • FIG. 5 is a second structural schematic diagram of an atomizer fixture provided by an embodiment of the present invention.
  • FIG. 6 is a third structural schematic diagram of an atomizer fixture provided by an embodiment of the present invention.
  • FIG. 7 is a fourth schematic structural diagram of an atomizer fixture provided by an embodiment of the present invention.
  • FIG. 8 is a schematic structural diagram 5 of an atomizer fixture provided by an embodiment of the present invention.
  • FIG. 9 is a sixth structural schematic diagram of an atomizer fixture provided by an embodiment of the present invention.
  • FIG. 10 is a third structural schematic diagram of the oil injection system of the atomizer provided by the embodiment of the present invention.
  • FIG. 11 is a schematic diagram 4 of the structure of the oil injection system of the atomizer provided by the embodiment of the present invention.
  • FIG. 12 is a schematic structural diagram V of the oil injection system of the atomizer according to the embodiment of the present invention.
  • FIG. 13 is a flowchart 1 of an oil injection method provided by an embodiment of the present invention.
  • FIG. 14 is a second flowchart of an oil injection method provided by an embodiment of the present invention.
  • Oil injection machine body 12. Fixture bracket; 13. Oil injection module; 14. Atomizer fixture; 15. Atomizer; 16. Center rod; 17. Sleeve; 18. Suction nozzle; 19. Silicone parts ; 20, pulley; 21, oil filling port; 22, first limit structure; 23, second limit structure; 24, first positioning part; 25, second positioning part; 26, oil supply barrel; 27, oil supply Pipeline; 28. Loop Pipeline.
  • the terms “arranged”, “installed”, “connected” and “connected” should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components.
  • the specific meanings of the above terms in the present invention can be understood in specific situations.
  • An embodiment of the present invention provides an atomizer oil filling system, as shown in FIG. 1 to FIG. 5 , including: an oil filling machine body 11 , a jig bracket 12 arranged on the oil filling machine body 11 , and connected to the oil filling machine body 11 .
  • the jig bracket 12 is used to support the atomizer jig 14; the oil injection module 13 is located under the jig bracket 12; The module 13 is used to inject oil into the atomizer 15 through the top oil injection port 21 of the atomizer 15 .
  • the oil injector body 11 includes a housing and an oil supply module arranged in the housing; the oil supply module is connected to the oil injection module 13 ; the oil supply module is used for supplying e-liquid to the oil injection module 13 .
  • the oil injection module 13 is arranged below the atomizer fixture 14, and the atomizer 15 in the atomizer fixture 14 is placed upside down, that is, the top of the atomizer 15 is facing down, so that the oil injection module 13
  • the oil injection needle can be inserted into the oil storage tank of the atomizer 15 through the oil injection port 21 at the top of the atomizer 15 from bottom to top for oil injection. Since the oil injection method provided by the present invention is to inject oil from below and above, the gas in the atomizer 15 can be effectively discharged, and oil leakage can be avoided during oil injection.
  • the system further includes a first driving module; the first driving module is connected to the oil filling module 13 for driving the oil filling module 13 to move toward or away from the top oil filling port 21 of the atomizer 15 . That is, the first driving module can drive the oil filling module 13 to move up and down, so that the oil filling needle in the oil filling module 13 can be inserted into the oil storage tank from the oil filling port 21 for oil filling, or pulled out from the oil filling port 21 to complete the oil filling.
  • the first driving module can drive the oil filling module 13 to move up and down, so that the oil filling needle in the oil filling module 13 can be inserted into the oil storage tank from the oil filling port 21 for oil filling, or pulled out from the oil filling port 21 to complete the oil filling.
  • the first drive module is also used to drive the oil injection module 13 to move in the horizontal direction, so that the oil injection needle of the oil injection module 13 can be aligned with the top oil injection port 21 of the atomizer 15, so that the oil injection needle of the oil injection module 13 can be smoothly Insert the atomizer 15 to complete the oil filling.
  • the atomizer 15 includes a central rod 16, a sleeve 17, a suction nozzle 18 and a silicone piece 19;
  • the gap constitutes the oil storage bin;
  • the suction nozzle 18 is arranged on the top of the central rod 16 and blocks the top of the sleeve 17;
  • the suction nozzle 18 is integrally formed with the central rod 16;
  • the oil filling port 21 is set on the suction nozzle 18;
  • the oil tank is connected;
  • the silicone piece 19 is arranged between the sleeve 17 and the central rod 16 to block the oil filling port 21 .
  • the silicone piece 19 is disposed at one end of the central rod 16 close to the suction nozzle 18 .
  • an oil filling port 21 needs to be provided on the suction nozzle 18, and the oil filling port 21 is communicated with the oil storage tank, so the oil storage tank can be filled with oil through the oil filling port 21; and in order to prevent oil storage
  • the e-liquid in the bin leaks from the oil filling port 21, and a silicone piece 19 can be arranged between the sleeve 17 and the center rod 16, and the silicone piece 19 can block the oil filling port 21; in the specific oil filling operation, the oil filling needle can penetrate
  • the silica gel piece 19 extends into the oil storage bin for oil filling. When the oil filling is completed, the silica gel piece 19 can be automatically restored to block the oil filling port 21 .
  • the oil injector body 11 further includes a pulley 20 disposed on the bottom surface of the casing; the pulley 20 is used to drive the oil injector body 11 to move.
  • the pulley 20 By arranging the pulley 20 on the bottom surface of the casing, the main body 11 of the oiler can be moved conveniently.
  • the embodiment of the present invention does not limit the number and location of the pulleys 20.
  • four pulleys 20 can be set, and the four pulleys 20 are respectively set at the four corners of the bottom surface of the shell.
  • an automatic oil filling machine is usually used for oil filling.
  • the atomizer fixture 14 is put into the oil filling machine, the atomizer fixture 14 is put into the oil filling machine. 14 is prone to shaking, which is not conducive to the alignment between the oil injection needle and the atomizer 15 to be injected, thereby affecting the oil injection efficiency.
  • the system further includes: a control module for controlling the movement of the fixture bracket 12, so that the fixture bracket 12 extends or retracts from the oil injection machine body 11 into the oil injection machine body 11; the limit The module is arranged in the oil injection machine body 11 and is used for restricting the movement of the fixture support 12 after the fixture support 12 is retracted into the oil injection machine body 11 .
  • the limit module may include a magnet, which is used to adsorb the jig bracket 12 after the jig bracket 12 is retracted into the oil injector body 11 , thereby completing the jig bracket 12 and the atomizer jig 14 Positioning.
  • a limit module is arranged in the oil injector body 11.
  • the limit module can limit the movement of the fixture bracket 12, thereby The shaking of the atomizer fixture 14 is restricted, which facilitates the alignment between the oil injection needle and the atomizer to be injected, thereby improving the oil injection efficiency.
  • system may further include a second drive module; the second drive module is connected to the control module and the fixture bracket 12; the control module is used to control the start of the second drive module, so that the second drive module drives the fixture support 12 extends or retracts from the oil injector body 11 into the oil injector body 11 .
  • the second driving module may be a linear motor.
  • control module may further include a button disposed on the housing or the fixture bracket 12, and the button is used to control the activation of the second drive module. By setting the button, it is convenient to control the second driving module.
  • the fixture bracket 12 includes a first side wall and a second side wall arranged oppositely, and a third side wall and a fourth side wall connected to the corresponding ends of the first side wall and the second side wall;
  • the side wall and the second side wall are parallel to the moving direction of the fixture bracket 12 ;
  • the first side wall and the second side wall have supporting structures, and the supporting structures are used to support the atomizer fixture 14 .
  • a positioning structure may be provided on both the first side wall and the second side wall of the jig bracket 12 ; the positioning structure is used to define the atomizer jig 14 s position.
  • a plurality of atomizers 15 are usually put into the atomizer fixture 14, and the atomizer fixture 14 is positioned to inject e-liquid uniformly by the oil injector.
  • the existing atomizer jig 14 is installed in the oiling machine, because the structural differences of the atomizer jig 14 in four directions of front, rear, left and right are small, the problem of wrong assembly orientation often occurs.
  • the atomizer fixture 14 includes a first limiting structure 22 and a second limiting structure 23 that are oppositely arranged; the second limiting structure 23 is provided with a a plurality of accommodating grooves; the bottom end of the atomizer 15 can be placed in the accommodating groove; the first limiting structure 22 is provided with a plurality of limiting holes, and the top of the atomizer 15 can extend out of the limiting holes, which The column body can be clamped in the limiting hole; the first limiting structure 22 is connected with the second limiting structure 23 to limit the position of the atomizer 15; the first limiting structure 22 includes opposite first ends and second limiting structures end, and a third end connected to both the first end and the second end; both the first end and the second end are provided with a first positioning portion 24 ; the first positioning portion 24 is disposed close to the third end.
  • the material of the second limiting structure 23 may be foam.
  • the first limiting structure 22 is provided with a plurality of limiting holes
  • the second limiting structure 23 is provided with a plurality of accommodating grooves
  • the number of the limiting holes corresponds to the accommodating grooves
  • Each limit hole corresponds to one atomizer 15 ; the embodiment of the present invention does not limit the number of limit holes provided.
  • the embodiment of the present invention does not limit the structure of the first positioning portion 24, and those skilled in the art can set it according to the actual situation.
  • the first positioning portion 24 may be a positioning column or a positioning groove.
  • a first positioning portion 24 close to the third end is arranged on the first end and the second end of the first limiting structure 22; The direction on the jig bracket 12 of the machine, thereby preventing the wrong installation of the atomizer jig 14.
  • the first limiting structure 22 further includes a fourth end opposite to the third end; the first end, the second end, the third end and the fourth end are A second positioning portion 25 is provided, and the second positioning portion 25 is used for positioning in cooperation with the positioning structure on the oil injection machine.
  • each of the second positioning portions 25 may be distributed in the middle position of the set end portion thereof.
  • the embodiment of the present invention does not limit the structure of the second positioning portion 25, and those skilled in the art can set it according to the actual situation.
  • the second positioning portion 25 may be configured as a positioning column or a positioning groove.
  • the shape of the accommodating groove can be designed to match the shape of the bottom end of the atomizer 15 .
  • an automatic oil filling system When the existing electronic atomizers are filled with oil, an automatic oil filling system is usually used. However, when the existing oil filling system performs oil filling, there are often many air bubbles in the e-liquid, and the e-liquid at the bottom of the oil barrel cannot be completely discharged, which is likely to cause waste of e-liquid and increase the cost.
  • the present invention provides an oil supply module including an oil supply barrel 26 and an oil supply pipeline 27 , the first end of the oil supply pipeline 27 is connected to the bottom end of the oil supply barrel 26 , and the oil supply pipeline 27 The second end is connected to the oil filling module 13; the central axis of the oil supply barrel 26 has a first included angle with the vertical direction; the oil supply pipeline 27 has a second included angle with the horizontal direction; the first included angle and the second included angle are both Acute angle; the distance from the first end of the oil supply pipe 27 to the horizontal plane is greater than the distance from the second end of the oil supply pipe 27 to the horizontal plane.
  • the e-liquid at the bottom of the oil supply barrel 26 can flow into the atomizer 15 more smoothly through the oil supply pipeline 27, which can reduce the air bubbles in the e-liquid , and the e-liquid at the bottom of the oil supply barrel 26 can be completely discharged, so as to avoid waste of e-liquid, thus reducing the cost.
  • first included angle and the second included angle are not limited in the embodiments of the present invention, and those skilled in the art can set them according to actual conditions.
  • first included angle can be set to be 5 degrees to 15 degrees; preferably, the first included angle is 10 degrees.
  • the second included angle can be set to be 2 degrees to 15 degrees, and preferably, the second included angle is 5 degrees.
  • the first end of the oil supply pipeline 27 is connected to the bottom surface of the oil supply barrel 26.
  • the bottom surface of the oil supply barrel 26 has a low-level area with the shortest distance from the horizontal plane; The first end is connected to the lower region. In this way, the e-liquid at the bottom of the oil supply barrel 26 can be completely discharged, and further avoid waste of e-liquid.
  • the embodiments of the present invention do not limit the shape, material, size, etc. of the oil supply pipeline 27.
  • the oil supply pipeline 27 may be a circular port pipe or a square port pipe; it may be a straight pipe or a It is a curved pipe; it can be plastic or metal.
  • the e-liquid in the oil supply barrel 26 is usually transported to the oil filling module 13 by the oil supply pipeline 27 , and then injected into the atomizer 15 through the oil filling needle of the oil filling module 13 .
  • the oil supply pipeline 27 there is inevitably gas in the oil supply pipeline 27 , and these gases will enter the atomizer 15 along the oil supply pipeline 27 during initial oil injection, thereby affecting the performance of the atomizer 15 .
  • the oil supply module provided in the present application further includes a circuit pipeline 14, one end of the oil supply pipeline 27 is connected to the bottom end of the oil supply barrel 26, and the other end is connected to the oil injection module 13; One end of the pipeline 28 is connected to the oil supply pipeline 27 , and the other end is connected to the top of the oil supply barrel 26 ;
  • one end of the return pipe 28 can be connected to the end of the oil supply pipe 27 close to the oil filling module 13, so as to discharge as much gas in the oil supply pipe 27 as possible; the other end of the return pipe 28 can be connected to the supply pipe 27.
  • the oil drum 26 is located on the side wall of the top end.
  • the embodiments of the present invention do not limit the shape, material, size, etc. of the loop pipe 28 , and those skilled in the art can limit the shape according to the actual situation.
  • the return conduit 28 may be a metal conduit.
  • a loop pipe 28 is arranged between the oil supply pipe 27 and the top of the oil supply barrel 26, and the gas in the oil supply pipe 27 is discharged to the top of the oil supply barrel 26 by using the loop pipe 28, so as to prevent these gases from entering the In the oil-filled atomizer 15, this ensures the performance of the atomizer 15.
  • a first valve is arranged in the oil supply pipeline 27, and the first valve is arranged at the connection between the oil supply pipeline 27 and the oil filling module 13; the first valve is used to open or close the oil supply pipeline 27; the system also includes a control The control unit is used to control the opening and closing of the first valve.
  • the embodiment of the present invention does not limit the type of the first valve, as long as the on-off control of the oil supply pipeline 27 can be realized.
  • a solenoid valve can be selected as the first valve.
  • the e-liquid in the oil supply barrel 26 will flow into the top of the oil supply barrel 26 through the loop pipe 28, so that the gas in the loop pipe 28 It will also be brought into the top of the oil supply barrel 26; when the control unit controls the first valve to open, the e-liquid in the oil supply barrel 26 will flow into the oil injection module 13 along the oil supply pipeline 27, and then injected through the oil injection needle. into the atomizer 15.
  • the loop pipeline 28 is provided with a second valve, and the second valve is used to open or close the loop pipeline 28; the control unit is also used to control the opening and closing of the second valve.
  • the embodiment of the present invention does not limit the type of the second valve, as long as the on-off control of the loop pipeline 28 can be realized.
  • a solenoid valve can be selected as the second valve.
  • the second valve in the loop pipe 28 By arranging the second valve in the loop pipe 28, when the control unit controls the first valve to close and the second valve to open, the e-liquid in the oil supply barrel 26 will flow into the top of the oil supply barrel 26 through the loop pipe 28, so that The gas in the loop pipe 28 will also be brought into the top of the oil supply barrel 26; when the control unit controls the first valve to open and the second valve to close, the e-liquid in the oil supply barrel 26 will follow the oil supply.
  • the pipe 27 flows into the oil injection module 13 and then into the atomizer 15 through the oil injection needle.
  • Another embodiment of the present invention provides an oil injection method applied to any of the above oil injection systems, as shown in FIG. 13 , the method includes:
  • Step 31 control the first valve to close
  • Step 32 After the preset time period, control the first valve to open.
  • the preset duration is a preset duration, which can be set by those skilled in the art according to actual conditions, which is not limited in this embodiment of the present invention. In practical applications, the preset duration can generally be set to 5 to 20 seconds.
  • the control unit After the oil filling system is started, the control unit first controls the first valve to close, and the e-liquid in the oil supply barrel 26 will flow into the top of the oil supply barrel 26 through the loop pipe 28, so that the gas in the loop pipe 28 will also be brought into the At the top of the oil supply barrel 26; after 5 to 20 seconds, the control unit controls the first valve to open. At this time, the e-liquid in the oil supply barrel 26 will flow into the oil filling module 13 along the oil supply pipe 27, and then pass through the oil filling needle. Inject into the atomizer 15 to complete the oil injection.
  • a second valve is provided in the loop pipeline 28;
  • Controlling the closure of the first valve includes:
  • Step 41 control the first valve to close, and control the second valve to open;
  • controlling the opening of the first valve includes:
  • Step 42 After the preset time period, the first valve is controlled to open, and the second valve is controlled to be closed.
  • the control unit After the oil filling system is started, the control unit first controls the first valve to close and the second valve to open. At this time, the e-liquid in the oil supply barrel 26 will flow into the top of the oil supply barrel 26 through the loop pipe 28, so that the e-liquid in the loop pipe 28 flows into the top of the oil supply barrel 26. The gas will also be brought into the top of the oil supply barrel 26; after the preset time period, the control unit controls the first valve to open and the second valve to close, and the e-liquid in the oil supply barrel 26 will follow the oil supply at this time.
  • the pipeline 27 flows into the oil injection module 13, and then is injected into the atomizer 15 through the oil injection needle to complete the oil injection.

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Abstract

一种雾化器(15)注油系统及注油方法,用于电子雾化器(15)的注油,属于电子烟具技术领域,能够解决现有注油方式无法将雾化器(15)内的气体顺利排出,且容易造成漏油现象的问题。注油系统包括:注油机本体(11),设置在注油机本体(11)上的治具支架(12),以及与注油机本体(11)连接的注油模块(13);治具支架(12)用于支撑雾化器治具(14);注油模块(13)位于治具支架(12)的下方;雾化器治具(14)中的雾化器(15)的顶端朝向注油模块(13),注油模块(13)用于通过雾化器(15)的顶端注油口(21)向雾化器(15)注油。

Description

一种雾化器注油系统及注油方法 技术领域
本发明涉及一种雾化器注油系统及注油方法,属于电子烟具技术领域。
背景技术
电子雾化器是将烟油采用高温、高压或超声等方式进行雾化的设备。电子雾化器在自动化生产的过程中、或者使用后将烟油消耗完之后,需要在电子雾化器中重新注入烟油。现有的电子雾化器在注油时,通常采用自动化的注油机进行,示例的,可以采用烟弹夹持输送并将注油针头上下升降,在升降的过程中烟油从注油针头均匀排出至雾化器的储油仓中。然而采用现有的注油方式进行注油时,存在雾化器内的气体无法顺利排出,且容易造成漏油现象。
发明内容
本发明提供了一种雾化器注油系统及注油方法,能够解决现有注油方式无法将雾化器内的气体顺利排出,且容易造成漏油现象的问题。
一方面,本发明提供了一种雾化器注油系统,包括:注油机本体,设置在所述注油机本体上的治具支架,以及与所述注油机本体连接的注油模块;
所述治具支架用于支撑雾化器治具;
所述注油模块位于所述治具支架的下方;所述雾化器治具中的雾化器的顶端朝向所述注油模块,所述注油模块用于通过所述雾化器的顶端注油口向所述雾化器注油。
可选的,所述注油机本体包括壳体和设置在所述壳体内的供油模块;
所述供油模块与所述注油模块连接;所述供油模块用于向所述注油模块供给烟油。
可选的,所述注油系统还包括第一驱动模块;
所述第一驱动模块与所述注油模块连接,用于驱动所述注油模块向靠近或远离所述雾化器的顶端注油口的方向运动;
所述第一驱动模块还用于驱动所述注油模块在水平方向上运动,以使所述注油模块的注油针可对准所述雾化器的顶端注油口。
可选的,所述雾化器包括中心杆、套筒、吸嘴和硅胶件;
所述套筒套设在所述中心杆上,所述套筒与所述中心杆之间形成的空隙构成储油仓;所述吸嘴设置于所述中心杆的顶端并封堵所述套筒的顶端;所述吸嘴与所述中心杆一体成型;所述注油口设置在所述吸嘴上;所述注油口与所述储油仓连通;所述硅胶件设置在所述套筒与所述中心杆之间,用于封堵所述注油口;所述硅胶件设置在所述中心杆靠近所述吸嘴的一端。
可选的,所述系统还包括:
控制模块,用于控制所述治具支架的运动,以使所述治具支架从所述注油机本体中伸出或缩回至所述注油机本体内;
限位模块,设置在所述注油机本体中,用于在所述治具支架缩回至所述注油机本体内后,限制所述治具支架移动。
可选的,所述系统还包括第二驱动模块;所述第二驱动模块与所述控制模块和所述治具支架均连接;
所述控制模块用于控制所述第二驱动模块启动,以使所述第二驱动模块带动所述治具支架从所述注油机本体中伸出或缩回至所述注油机本体内。
可选的,所述限位模块包括磁铁,所述磁铁用于在所述治具支架缩回至所述注油机本体内后,吸附住所述治具支架。
可选的,所述治具支架包括相对设置的第一侧壁和第二侧壁,以及连接在所述第一侧壁和所述第二侧壁相对应端部的第三侧壁和第四侧壁;
所述第一侧壁和所述第二侧壁与所述治具支架的运动方向平行;所述第一侧壁和所述第二侧壁上均具有支撑结构,所述支撑结构用于支撑所述雾化器治具;
所述第一侧壁和所述第二侧壁上均设置有定位结构;所述定位结 构用于限定所述雾化器治具的位置。
可选的,所述控制模块包括设置在所述壳体或所述治具支架上的按钮,所述按钮用于控制所述第二驱动模块的启动。
可选的,所述雾化器治具包括相对设置的第一限位结构和第二限位结构;所述第二限位结构上设置有多个容置槽;雾化器的底端可放置在所述容置槽中;所述容置槽的形状与所述雾化器的底端形状相匹配;
所述第一限位结构上设置有多个限位孔,雾化器的顶端可伸出所述限位孔,其柱身可卡接在所述限位孔中;所述第一限位结构与所述第二限位结构连接,以限定所述雾化器的位置;
所述第一限位结构包括相对的第一端和第二端,以及与所述第一端和所述第二端均连接的第三端;
所述第一端和所述第二端上均设置有第一定位部;所述第一定位部靠近所述第三端设置。
可选的,所述第一限位结构还包括与所述第三端相对设置的第四端;
所述第一端、所述第二端、所述第三端和所述第四端上均设置有第二定位部,所述第二定位部用于与注油机上的定位结构配合定位。
可选的,每个所述第二定位部分布在其设置端部的中间位置。
可选的,所述供油模块包括供油桶和供油管道,所述供油管道的第一端连接在所述供油桶的底端,所述供油管道的第二端连接所述注油模块;所述供油桶的中心轴与竖直方向存在第一夹角;所述供油管道与水平方向存在第二夹角;所述第一夹角和所述第二夹角均为锐角;所述供油管道的第一端到水平面的距离大于所述供油管道的第二端到所述水平面的距离。
可选的,所述第一夹角和/或所述第二夹角为2度~15度。
可选的,所述供油管道的第一端连接在所述供油桶的底面上;所述供油桶的底面具有到所述水平面距离最短的低位区域;所述供油管道的第一端连接在所述低位区域上。
可选的,所述供油模块还包括回路管道;所述回路管道的一端连 接在所述供油管道上,另一端连接在所述供油桶的顶端;所述回路管道用于将所述供油管道内的气体排出至所述供油桶的顶端。
可选的,所述供油管道内设置有第一阀门,所述第一阀门设置在所述供油管道与所述注油模块的连接处;所述第一阀门用于打开或关闭所述供油管道;
所述系统还包括控制单元,所述控制单元用于控制所述第一阀门的开闭。
可选的,所述回路管道内设置有第二阀门,所述第二阀门用于打开或关闭所述回路管道;
所述控制单元还用于控制所述第二阀门的开闭。
另一方面,本发明提供了一种应用于上述任一种所述的雾化器注油系统的注油方法,所述方法包括:
控制第一阀门关闭;
预设时长后,控制第一阀门打开。
可选的,所述回路管道内设置有第二阀门;
所述控制第一阀门关闭包括:
控制第一阀门关闭,且控制第二阀门打开;
所述预设时长后,控制第一阀门打开包括:
预设时长后,控制第一阀门打开,且控制第二阀门关闭。
本发明能产生的有益效果包括:
(1)本发明提供的雾化器注油系统,通过将注油模块设置在雾化器治具的下方,并将雾化器治具中的雾化器倒放,即将雾化器顶端朝下,这样注油模块中的注油针可从下往上,通过雾化器顶端的注油口插入至雾化器的储油仓中进行注油。由于本发明提供的注油方式是从下面住上面注油,因而可以有效的把雾化器内的气体排出,并且避免在注油时产生漏油现象。
(2)本发明提供的雾化器注油系统,通过在注油机本体中设置限位模块,当治具支架带着雾化器治具缩回至注油机本体内后,限位模块可以限制治具支架移动,从而限制雾化器治具晃动,这样利于注 油针与待注油的雾化器之间的对准,从而提高注油效率。
(3)本发明提供的雾化器注油系统,通过在雾化器治具上设置位置相对的第一限位结构和第二限位结构,并在第一限位结构的第一端和第二端上设置靠近第三端的第一定位部;根据第一定位部的方位判断出雾化器治具装入治具支架上的方向,从而防止雾化器治具装错。
(4)本发明提供的雾化器注油系统,通过将供油桶和供油管道倾斜设置,使得供油桶底部的烟油能够更加顺畅的通过供油管道流入雾化器中,这样能够减少烟油中的气泡,并且使得供油桶底部的烟油可以彻底排出,从而避免造成烟油浪费,这样降低了成本。
(5)本发明提供的雾化器注油系统,通过在供油管道和供油桶的顶端之间设置回路管道,利用回路管道将供油管道内的气体排出至供油桶的顶端,从而避免这些气体进入到待注油的雾化器中,这样保证了雾化器的性能。
附图说明
图1为本发明实施例提供的雾化器注油系统结构示意图一;
图2为本发明实施例提供的雾化器注油系统结构示意图二;
图3为本发明实施例提供的雾化器治具结构示意图一;
图4为本发明实施例提供的雾化器结构示意图;
图5为本发明实施例提供的雾化器治具结构示意图二;
图6为本实用新型实施例提供的雾化器治具结构示意图三;
图7为本实用新型实施例提供的雾化器治具结构示意图四;
图8为本实用新型实施例提供的雾化器治具结构示意图五;
图9为本实用新型实施例提供的雾化器治具结构示意图六;
图10为本发明实施例提供的雾化器注油系统结构示意图三;
图11为本发明实施例提供的雾化器注油系统结构示意图四;
图12为本发明实施例提供的雾化器注油系统结构示意图五;
图13为本发明实施例提供的注油方法流程图一;
图14为本发明实施例提供的注油方法流程图二。
部件和附图标记列表:
11、注油机本体;12、治具支架;13、注油模块;14、雾化器治具;15、雾化器;16、中心杆;17、套筒;18、吸嘴;19、硅胶件;20、滑轮;21、注油口;22、第一限位结构;23、第二限位结构;24、第一定位部;25、第二定位部;26、供油桶;27、供油管道;28、回路管道。
具体实施方式
下面结合实施例详述本申请,但本申请并不局限于这些实施例。
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。
本发明实施例提供了一种雾化器注油系统,如图1至图5所示,包括:注油机本体11,设置在注油机本体11上的治具支架12,以及与注油机本体11连接的注油模块13;治具支架12用于支撑雾化器治具14;注油模块13位于治具支架12的下方;雾化器治具14中的雾化器15的顶端朝向注油模块13,注油模块13用于通过雾化器15的顶端注油口21向雾化器15注油。
在本发明实施例中,注油机本体11包括壳体和设置在壳体内的供油模块;供油模块与注油模块13连接;供油模块用于向注油模块13供给烟油。
本发明通过将注油模块13设置在雾化器治具14的下方,并将雾化器治具14中的雾化器15倒放,即将雾化器15顶端朝下,这样注油模块13中的注油针可从下往上,通过雾化器15顶端的注油口21插入至雾化器15的储油仓中进行注油。由于本发明提供的注油方式是从下面住上面注油,因而可以有效的把雾化器15内的气体排出,并且避免在注油时产生漏油现象。
进一步的,系统还包括第一驱动模块;第一驱动模块与注油模块13连接,用于驱动注油模块13向靠近或远离雾化器15的顶端注油口21的方向运动。即第一驱动模块可驱动注油模块13做升降运动,以使注油模块13中的注油针可以从注油口21插入至储油仓中进行注油,或从注油口21抽出以完成注油。
较佳的,第一驱动模块还用于驱动注油模块13在水平方向上运动,以使注油模块13的注油针可对准雾化器15的顶端注油口21,便于注油模块13的注油针顺利插入雾化器15中完成注油工作。
在本发明实施例中,雾化器15包括中心杆16、套筒17、吸嘴18和硅胶件19;套筒17套设在中心杆16上,套筒17与中心杆16之间形成的空隙构成储油仓;吸嘴18设置于中心杆16的顶端并封堵套筒17的顶端;吸嘴18与中心杆16一体成型;注油口21设置在吸嘴18上;注油口21与储油仓连通;硅胶件19设置在套筒17与中心杆16之间,用于封堵注油口21。较佳的,硅胶件19设置在中心杆16靠近吸嘴18的一端。
由于吸嘴18与中心杆16一体成型,因而需要在吸嘴18上设置注油口21,注油口21与储油仓连通,因而可以通过注油口21向储油仓中注油;而为了防止储油仓中的烟油从注油口21漏出,可以在套筒17与中心杆16之间设置硅胶件19,该硅胶件19可以封堵注油口21;在具体的注油操作中,注油针可以穿透该硅胶件19而伸入到储油仓中进行注油,当注油完成后,该硅胶件19可以自动复原,起到封堵注油口21的作用。
参考图1和图2所示所示,注油机本体11还包括设置在壳体底面的滑轮20;滑轮20用于带动注油机本体11移动。通过在壳体底面设置滑轮20,可以方便的移动注油机本体11。
本发明实施例对于滑轮20的设置数量和设置位置均不做限定,在实际应用中,为了能够灵活且稳定的移动注油机本体11,可以设置滑轮20为四个,四个滑轮20分别设置在壳体底面的四角处。
现有的电子雾化器在注油时,通常采用自动化的注油机进行注油,然而现有的注油机工作过程中,在将雾化器治具14放入注油机中时, 雾化器治具14容易产生晃动,从而不利于注油针与待注油的雾化器15之间的对准,进而影响注油效率。
为了克服上述问题,所述系统还包括:控制模块,用于控制治具支架12的运动,以使治具支架12从注油机本体11中伸出或缩回至注油机本体11内;限位模块,设置在注油机本体11中,用于在治具支架12缩回至注油机本体11内后,限制治具支架12移动。
其中,限位模块的实现结构有多种,本实用新型实施例对此不做限定。在实际应用中,限位模块可以包括磁铁,该磁铁用于在治具支架12缩回至注油机本体11内后,吸附住治具支架12,从而完成治具支架12和雾化器治具14的定位。
本实用新型通过在注油机本体11中设置限位模块,当治具支架12带着雾化器治具14缩回至注油机本体11内后,限位模块可以限制治具支架12移动,从而限制雾化器治具14晃动,这样利于注油针与待注油的雾化器之间的对准,从而提高注油效率。
进一步的,所述系统还可以包括第二驱动模块;第二驱动模块与控制模块和治具支架12均连接;控制模块用于控制第二驱动模块启动,以使第二驱动模块带动治具支架12从注油机本体11中伸出或缩回至注油机本体11内。
其中,第二驱动模块的实现结构有多种,本实用新型实施例对此不做限定。在实际应用中,第二驱动模块可以为直线电机。
在本实用新型实施例中,控制模块还可以包括设置在壳体或治具支架12上的按钮,按钮用于控制第二驱动模块的启动。通过设置按钮,便于对第二驱动模块进行控制。
进一步的,治具支架12包括相对设置的第一侧壁和第二侧壁,以及连接在第一侧壁和第二侧壁相对应端部的第三侧壁和第四侧壁;第一侧壁和第二侧壁与治具支架12的运动方向平行;第一侧壁和第二侧壁上均具有支撑结构,支撑结构用于支撑雾化器治具14。
为了防止雾化器治具14相对于治具支架12晃动,可以在治具支架12的第一侧壁和第二侧壁上均设置有定位结构;定位结构用于限定雾化器治具14的位置。
现有的电子雾化器在注油时,通常是将多个雾化器15放入雾化器治具14中,雾化器治具14对其定位后利用注油机统一进行烟油注入。现有的雾化器治具14在装入注油机中时,由于雾化器治具14前后左右四个方向上的结构差异小,经常发生装配方位错误的问题。
为了克服上述问题,参考图6至图9所示,本申请设置雾化器治具14包括相对设置的第一限位结构22和第二限位结构23;第二限位结构23上设置有多个容置槽;雾化器15的底端可放置在容置槽中;第一限位结构22上设置有多个限位孔,雾化器15的顶端可伸出限位孔,其柱身可卡接在限位孔中;第一限位结构22与第二限位结构23连接,以限定雾化器15的位置;第一限位结构22包括相对的第一端和第二端,以及与第一端和第二端均连接的第三端;第一端和第二端上均设置有第一定位部24;第一定位部24靠近第三端设置。其中,第二限位结构23的材质可以为泡棉。
在本实用新型实施例中,第一限位结构22上设置有多个限位孔,第二限位结构23上设置有多个容置槽,限位孔与容置槽的数量对应;每个限位孔对应一个雾化器15;本实用新型实施例对于限位孔的设置数量不做限定。
本实用新型实施例对于第一定位部24的结构不做限定,本领域技术人员可以根据实际情况进行设定。在实际应用中,第一定位部24可以为定位柱或定位槽。
本实用新型通过在第一限位结构22的第一端和第二端上设置靠近第三端的第一定位部24;根据第一定位部24的方位判断出雾化器治具14装入注油机的治具支架12上的方向,从而防止雾化器治具14装错。
参考图6所示,在本实用新型实施例中,第一限位结构22还包括与第三端相对设置的第四端;第一端、第二端、第三端和第四端上均设置有第二定位部25,第二定位部25用于与注油机上的定位结构配合定位。在实际应用中,每个第二定位部25可以分布在其设置端部的中间位置。通过设置第二定位部25,第二定位部25与注油机上的定位结构配合定位后,可以将雾化器治具14很好的固定住,防止 雾化器治具14晃动。
本实用新型实施例对于第二定位部25的结构不做限定,本领域技术人员可以根据实际情况进行设定。在实际应用中,第二定位部25可以设置为定位柱或定位槽。
为了更好的限定雾化器的位置,防止雾化器15在注油治具中晃动,在实际应用中,可以设计容置槽的形状与雾化器15的底端形状相匹配。
现有的电子雾化器在注油时,通常采用自动化的注油系统进行。然而现有注油系统进行注油时,常常存在烟油中有较多气泡,并且油桶底部的烟油无法彻底排出,这样容易造成烟油浪费,成本增加。
为了克服上述问题,参考图10所示,本发明设置供油模块包括供油桶26和供油管道27,供油管道27的第一端连接在供油桶26的底端,供油管道27的第二端连接注油模块13;供油桶26的中心轴与竖直方向存在第一夹角;供油管道27与水平方向存在第二夹角;第一夹角和第二夹角均为锐角;供油管道27的第一端到水平面的距离大于供油管道27的第二端到水平面的距离。
本实用新型通过将供油桶26和供油管道27倾斜设置,使得供油桶26底部的烟油能够更加顺畅的通过供油管道27流入雾化器15中,这样能够减少烟油中的气泡,并且使得供油桶26底部的烟油可以彻底排出,从而避免造成烟油浪费,这样降低了成本。
本实用新型实施例对于第一夹角和第二夹角的具体角度值不做限定,本领域技术人员可以根据实际情况进行设定。在实际应用中,可以设置第一夹角为5度~15度;优选的,第一夹角为10度。可以设置第二夹角为2度~15度,优选的,第二夹角为5度。
在本实用新型实施例中,供油管道27的第一端连接在供油桶26的底面上,较佳的,供油桶26的底面具有到水平面距离最短的低位区域;供油管道27的第一端连接在低位区域上。这样可以使得供油桶26底部的烟油能够彻底排出,进一步避免造成烟油浪费。
本实用新型实施例对于供油管道27的形状、材质、尺寸等均不做限定,示例的,供油管道27可以为圆形口管道,也可以为方形口 管道;可以为直线管道,也可以为弯曲状管道;可以为塑料材质的,也可以为金属材质的。
现有的电子雾化器在注油时,通常利用供油管道27将供油桶26中的烟油输送到注油模块13中,再通过注油模块13的注油针注入到雾化器15中。然而在开始注油时,供油管道27中不可避免的存在有气体,这些气体会在初始注油时顺着供油管道27进入到雾化器15中,从而影响雾化器15的性能。
为了克服上述问题,参考图11和图12所示,本申请设置供油模块还包括回路管道14,供油管道27的一端连接在供油桶26的底端,另一端连接注油模块13;回路管道28的一端连接在供油管道27上,另一端连接在供油桶26的顶端;回路管道28用于将供油管道27内的气体排出至供油桶26的顶端。
在实际应用中,回路管道28的一端可以连接在供油管道27靠近注油模块13的一端,这样可以尽可能多的将供油管道27内的气体排出;回路管道28的另一端可以连接在供油桶26位于顶端的侧壁上。
本发明实施例对于回路管道28的形状、材质、尺寸等均不做限定,本领域技术人员可以根据实际情况进行限定。示例的,回路管道28可以为金属管道。
本发明通过在供油管道27和供油桶26的顶端之间设置回路管道28,利用回路管道28将供油管道27内的气体排出至供油桶26的顶端,从而避免这些气体进入到待注油的雾化器15中,这样保证了雾化器15的性能。
进一步的,供油管道27内设置有第一阀门,第一阀门设置在供油管道27与注油模块13的连接处;第一阀门用于打开或关闭供油管道27;所述系统还包括控制单元,控制单元用于控制第一阀门的开闭。
本发明实施例对于第一阀门的类型不做限定,只要能够实现供油管道27的通闭控制即可。在实际应用中,第一阀门可以选用电磁阀。
通过在供油管道27内设置第一阀门,当控制单元控制第一阀门关闭时,供油桶26中的烟油会通过回路管道28流入供油桶26的顶 端,这样回路管道28中的气体也会被带入到供油桶26的顶端处;当控制单元控制第一阀门打开时,供油桶26中的烟油会顺着供油管道27流入注油模块13中,然后通过注油针注入到雾化器15中。
进一步的,回路管道28内设置有第二阀门,第二阀门用于打开或关闭回路管道28;控制单元还用于控制第二阀门的开闭。
本发明实施例对于第二阀门的类型不做限定,只要能够实现回路管道28的通闭控制即可。在实际应用中,第二阀门可以选用电磁阀。
通过在回路管道28内设置第二阀门,当控制单元控制第一阀门关闭、且控制第二阀门打开时,供油桶26中的烟油会通过回路管道28流入供油桶26的顶端,这样回路管道28中的气体也会被带入到供油桶26的顶端处;当控制单元控制第一阀门打开、且控制第二阀门关闭时,供油桶26中的烟油会顺着供油管道27流入注油模块13中,然后通过注油针注入到雾化器15中。
本发明另一实施例提供了一种应用于上述任一种所述的注油系统的注油方法,如图13所示,所述方法包括:
步骤31、控制第一阀门关闭;
步骤32、预设时长后,控制第一阀门打开。
其中,预设时长是预先设置的时间长度,本领域技术人员可以根据实际情况进行设定,本发明实施例对此不做限定。在实际应用中,预设时长一般可以设置为5~20秒。
注油系统启动后,控制单元先控制第一阀门关闭,此时供油桶26中的烟油会通过回路管道28流入供油桶26的顶端,这样回路管道28中的气体也会被带入到供油桶26的顶端处;持续5~20秒后,控制单元控制第一阀门打开,此时供油桶26中的烟油会顺着供油管道27流入注油模块13中,然后通过注油针注入到雾化器15中,完成注油。
进一步的,如图14所示,回路管道28内设置有第二阀门;
控制第一阀门关闭包括:
步骤41、控制第一阀门关闭,且控制第二阀门打开;
预设时长后,控制第一阀门打开包括:
步骤42、预设时长后,控制第一阀门打开,且控制第二阀门关闭。
注油系统启动后,控制单元先控制第一阀门关闭、且控制第二阀门打开,此时供油桶26中的烟油会通过回路管道28流入供油桶26的顶端,这样回路管道28中的气体也会被带入到供油桶26的顶端处;预设时长后,控制单元控制第一阀门打开、且控制第二阀门关闭,此时供油桶26中的烟油会顺着供油管道27流入注油模块13中,然后通过注油针注入到雾化器15中,完成注油。
以上所述,仅是本申请的几个实施例,并非对本申请做任何形式的限制,虽然本申请以较佳实施例揭示如上,然而并非用以限制本申请,任何熟悉本专业的技术人员,在不脱离本申请技术方案的范围内,利用上述揭示的技术内容做出些许的变动或修饰均等同于等效实施案例,均属于技术方案范围内。

Claims (20)

  1. 一种雾化器注油系统,其特征在于,包括:注油机本体,设置在所述注油机本体上的治具支架,以及与所述注油机本体连接的注油模块;
    所述治具支架用于支撑雾化器治具;
    所述注油模块位于所述治具支架的下方;所述雾化器治具中的雾化器的顶端朝向所述注油模块,所述注油模块用于通过所述雾化器的顶端注油口向所述雾化器注油。
  2. 根据权利要求1所述的雾化器注油系统,其特征在于,所述注油机本体包括壳体和设置在所述壳体内的供油模块;
    所述供油模块与所述注油模块连接;所述供油模块用于向所述注油模块供给烟油。
  3. 根据权利要求1或2所述的雾化器注油系统,其特征在于,所述注油系统还包括第一驱动模块;
    所述第一驱动模块与所述注油模块连接,用于驱动所述注油模块向靠近或远离所述雾化器的顶端注油口的方向运动;
    所述第一驱动模块还用于驱动所述注油模块在水平方向上运动,以使所述注油模块的注油针可对准所述雾化器的顶端注油口。
  4. 根据权利要求1所述的雾化器注油系统,其特征在于,所述雾化器包括中心杆、套筒、吸嘴和硅胶件;
    所述套筒套设在所述中心杆上,所述套筒与所述中心杆之间形成的空隙构成储油仓;所述吸嘴设置于所述中心杆的顶端并封堵所述套筒的顶端;所述吸嘴与所述中心杆一体成型;所述注油口设置在所述吸嘴上;所述注油口与所述储油仓连通;所述硅胶件设置在所述套筒与所述中心杆之间,用于封堵所述注油口;所述硅胶件设置在所述中心杆靠近所述吸嘴的一端。
  5. 根据权利要求1所述的雾化器注油系统,其特征在于,所述系统还包括:
    控制模块,用于控制所述治具支架的运动,以使所述治具支架从 所述注油机本体中伸出或缩回至所述注油机本体内;
    限位模块,设置在所述注油机本体中,用于在所述治具支架缩回至所述注油机本体内后,限制所述治具支架移动。
  6. 根据权利要求5所述的雾化器注油系统,其特征在于,所述系统还包括第二驱动模块;所述第二驱动模块与所述控制模块和所述治具支架均连接;
    所述控制模块用于控制所述第二驱动模块启动,以使所述第二驱动模块带动所述治具支架从所述注油机本体中伸出或缩回至所述注油机本体内。
  7. 根据权利要求5所述的雾化器注油系统,其特征在于,所述限位模块包括磁铁,所述磁铁用于在所述治具支架缩回至所述注油机本体内后,吸附住所述治具支架。
  8. 根据权利要求5所述的雾化器注油系统,其特征在于,所述治具支架包括相对设置的第一侧壁和第二侧壁,以及连接在所述第一侧壁和所述第二侧壁相对应端部的第三侧壁和第四侧壁;
    所述第一侧壁和所述第二侧壁与所述治具支架的运动方向平行;所述第一侧壁和所述第二侧壁上均具有支撑结构,所述支撑结构用于支撑所述雾化器治具;
    所述第一侧壁和所述第二侧壁上均设置有定位结构;所述定位结构用于限定所述雾化器治具的位置。
  9. 根据权利要求6所述的雾化器注油系统,其特征在于,所述控制模块包括设置在所述壳体或所述治具支架上的按钮,所述按钮用于控制所述第二驱动模块的启动。
  10. 根据权利要求1所述的雾化器注油系统,其特征在于,所述雾化器治具包括相对设置的第一限位结构和第二限位结构;所述第二限位结构上设置有多个容置槽;雾化器的底端可放置在所述容置槽中;所述容置槽的形状与所述雾化器的底端形状相匹配;
    所述第一限位结构上设置有多个限位孔,雾化器的顶端可伸出所述限位孔,其柱身可卡接在所述限位孔中;所述第一限位结构与所述第二限位结构连接,以限定所述雾化器的位置;
    所述第一限位结构包括相对的第一端和第二端,以及与所述第一端和所述第二端均连接的第三端;
    所述第一端和所述第二端上均设置有第一定位部;所述第一定位部靠近所述第三端设置。
  11. 根据权利要求10所述的雾化器注油系统,其特征在于,所述第一限位结构还包括与所述第三端相对设置的第四端;
    所述第一端、所述第二端、所述第三端和所述第四端上均设置有第二定位部,所述第二定位部用于与注油机上的定位结构配合定位。
  12. 根据权利要求11所述的雾化器注油系统,其特征在于,每个所述第二定位部分布在其设置端部的中间位置。
  13. 根据权利要求2所述的雾化器注油系统,其特征在于,所述供油模块包括供油桶和供油管道,所述供油管道的第一端连接在所述供油桶的底端,所述供油管道的第二端连接所述注油模块;所述供油桶的中心轴与竖直方向存在第一夹角;所述供油管道与水平方向存在第二夹角;所述第一夹角和所述第二夹角均为锐角;所述供油管道的第一端到水平面的距离大于所述供油管道的第二端到所述水平面的距离。
  14. 根据权利要求13所述的雾化器注油系统,其特征在于,所述第一夹角和/或所述第二夹角为2度~15度。
  15. 根据权利要求13或14所述的雾化器注油系统,其特征在于,所述供油管道的第一端连接在所述供油桶的底面上;所述供油桶的底面具有到所述水平面距离最短的低位区域;所述供油管道的第一端连接在所述低位区域上。
  16. 根据权利要求13所述的雾化器注油系统,其特征在于,所述供油模块还包括回路管道;所述回路管道的一端连接在所述供油管道上,另一端连接在所述供油桶的顶端;所述回路管道用于将所述供油管道内的气体排出至所述供油桶的顶端。
  17. 根据权利要求16所述的雾化器注油系统,其特征在于,所述供油管道内设置有第一阀门,所述第一阀门设置在所述供油管道与所述注油模块的连接处;所述第一阀门用于打开或关闭所述供油管道;
    所述系统还包括控制单元,所述控制单元用于控制所述第一阀门的开闭。
  18. 根据权利要求17所述的雾化器注油系统,其特征在于,所述回路管道内设置有第二阀门,所述第二阀门用于打开或关闭所述回路管道;
    所述控制单元还用于控制所述第二阀门的开闭。
  19. 一种应用于权利要求17或18所述的雾化器注油系统的注油方法,其特征在于,所述方法包括:
    控制第一阀门关闭;
    预设时长后,控制第一阀门打开。
  20. 根据权利要求19所述的注油方法,其特征在于,所述回路管道内设置有第二阀门;
    所述控制第一阀门关闭包括:
    控制第一阀门关闭,且控制第二阀门打开;
    所述预设时长后,控制第一阀门打开包括:
    预设时长后,控制第一阀门打开,且控制第二阀门关闭。
PCT/CN2021/091712 2020-11-26 2021-07-29 一种雾化器注油系统及注油方法 WO2022110648A1 (zh)

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