WO2022110634A1 - Silicon carbide single crystal wafer and ingot, and preparation method therefor - Google Patents

Silicon carbide single crystal wafer and ingot, and preparation method therefor Download PDF

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Publication number
WO2022110634A1
WO2022110634A1 PCT/CN2021/089587 CN2021089587W WO2022110634A1 WO 2022110634 A1 WO2022110634 A1 WO 2022110634A1 CN 2021089587 W CN2021089587 W CN 2021089587W WO 2022110634 A1 WO2022110634 A1 WO 2022110634A1
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silicon carbide
single crystal
carbide single
hexagonal
crystal wafer
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PCT/CN2021/089587
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French (fr)
Chinese (zh)
Inventor
方帅
高宇晗
高超
石志强
杨世兴
宗艳民
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山东天岳先进科技股份有限公司
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Priority claimed from CN202011349487.6A external-priority patent/CN112501694B/en
Priority claimed from CN202011344157.8A external-priority patent/CN112501687B/en
Priority claimed from CN202011344165.2A external-priority patent/CN112626619B/en
Priority claimed from CN202011349480.4A external-priority patent/CN112466929B/en
Application filed by 山东天岳先进科技股份有限公司 filed Critical 山东天岳先进科技股份有限公司
Publication of WO2022110634A1 publication Critical patent/WO2022110634A1/en

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    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B23/00Single-crystal growth by condensing evaporated or sublimed materials
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B29/00Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
    • C30B29/10Inorganic compounds or compositions
    • C30B29/36Carbides
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof  ; Multistep manufacturing processes therefor
    • H01L29/02Semiconductor bodies ; Multistep manufacturing processes therefor
    • H01L29/12Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed
    • H01L29/16Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed including, apart from doping materials or other impurities, only elements of Group IV of the Periodic System

Definitions

  • the application relates to a silicon carbide single crystal wafer, a crystal ingot and a preparation method thereof, belonging to the field of semiconductor materials.
  • Silicon carbide single crystal is one of the most important third-generation semiconductor materials. It is widely used in power electronics, power electronics, and power electronics due to its large band gap, high saturation electron mobility, strong breakdown field, and high thermal conductivity. RF devices, optoelectronic devices and other fields. At present, the main preparation method of silicon carbide single crystal is physical vapor transport (PVT) method, which is also the most successful method for growing large-diameter SiC crystals so far. It is mainly to recrystallize and grow SiC crystals by transporting the gas phase source generated by the sublimation of silicon carbide raw materials at high temperature to the seed crystal.
  • PVT physical vapor transport
  • SiC devices include: silicon carbide Schottky diodes, which mainly use junction barrier Schottky diodes or hybrid p-n Schottky diode structures; silicon carbide metal-oxide-semiconductor field effect transistors, SiC power modules It has developed rapidly in the fields of photovoltaic power generation, wind power, electric vehicles, locomotive traction, ships, etc.
  • Silicon carbide optoelectronic devices, SiC applications in optoelectronic devices mainly include green light emitting diodes, blue light emitting diodes and ultraviolet photodiodes.
  • Some companies have been able to provide ⁇ 1-inch, 2-inch, 3-inch and 4-inch wafers, although large-sized single wafers are currently available.
  • the current SiC wafer still has many structural defects, such as micropipes, dislocations, inclusions and damascene structures, etc., but there is still a certain gap in the large-scale use of devices, because the performance of the device depends on the quality of the SiC wafer. In particular, defects in SiC wafers can affect the quality of the fabricated devices.
  • the micropipes, dislocations, inclusions and damascene structures existing in silicon carbide single crystal wafers have been well known and there are many research solutions.
  • the quality of silicon carbide single crystal wafers is to ensure the quality of the fabricated devices.
  • a silicon carbide single crystal wafer, an ingot and a preparation method thereof are provided.
  • the present application finds a new type of defect existing in a nitrogen-containing silicon carbide single crystal wafer, that is, a hexagonal color spot.
  • the color of the color spot is different from the color of the main area of silicon carbide, but it is not a hexagonal void unlike the plane hexagonal void defect.
  • the hexagonal color spot will make the resistivity of the silicon carbide single crystal wafer uneven, which will significantly affect the electrical properties of semiconductor devices made from silicon carbide single crystal wafers, such as making devices made on silicon carbide single crystal wafers fail, so the present application provides a silicon carbide single crystal containing a small number of hexagonal color spots Wafers and Silicon Carbide Ingots.
  • a silicon carbide single crystal wafer is provided, the silicon carbide single crystal wafer contains nitrogen, and the silicon carbide single crystal wafer has no more than 50 hexagonal color spots, forming the The edges of the hexagonal colored spots are perpendicular to the ⁇ 10-10> direction.
  • the silicon carbide single crystal wafer has no more than 30 hexagonal color spots.
  • the upper limit of the number of hexagonal colored spots on the silicon carbide single crystal wafer is selected from 25, 20, 15, 10, 5 and 3, and the lower limit is selected from 25, 20, 15, 10, 5, 3 and 0.
  • the silicon carbide single crystal wafer has no more than 10 hexagonal color spots. More preferably, the silicon carbide single crystal wafer has no more than three hexagonal color spots. More preferably, the silicon carbide single crystal wafer has zero hexagonal color spots.
  • the density of the number of hexagonal colored spots is less than 0.3/cm2.
  • the number of silicon carbide crystal planes of 4 inches and 100 mm is not more than 25.
  • the density of the number of hexagonal colored spots is less than 0.05/square centimeter.
  • the number of silicon carbide crystal planes of 4 inches and 100 mm is not more than four.
  • the upper limit of the density of the hexagonal color spots is selected from 0.2 ⁇ cm2, 0.1 ⁇ cm2, 0.05 ⁇ cm2, 0.04 ⁇ cm2, and 0.03 ⁇ cm2.
  • the density of the hexagonal colored spots is less than 0.05/cm2.
  • the number of silicon carbide crystal planes of a 4-inch 100 mm silicon carbide crystal plane is not more than four.
  • the density change rate of the hexagonal color spots from the center to the edge on the surface of the silicon carbide single crystal wafer perpendicular to the growth direction is lower than 20%. Further, the density change rate of the hexagonal color spots from the center to the edge on the surface of the silicon carbide single crystal wafer perpendicular to the growth direction is lower than 10%.
  • the diameter of the silicon carbide single crystal wafer is not less than 75mm.
  • the diameter of the silicon carbide single crystal wafer is not less than 100 mm. More preferably, the diameter of the silicon carbide single crystal wafer is not less than 150 mm.
  • the nitrogen content in the silicon carbide single crystal wafer is 5 ⁇ 10 17 to 5 ⁇ 10 19 cm ⁇ 3 .
  • the nitrogen content in the silicon carbide single crystal wafer is 5 ⁇ 10 18 to 1 ⁇ 10 19 cm ⁇ 3 .
  • the silicon carbide single crystal wafer is N-type silicon carbide, and the nitrogen content in the silicon carbide single crystal wafer is 6 ⁇ 10 18 to 9 ⁇ 10 18 cm ⁇ 3 .
  • the silicon carbide single crystal wafer is a hexagonal single crystal.
  • the crystal form of the silicon carbide single crystal wafer is 4H-SiC or 6H-SiC.
  • the resistivity of the silicon carbide single crystal wafer when it is an N-type silicon carbide single crystal is 0.002 ⁇ cm ⁇ 0.06 ⁇ ⁇ cm.
  • the resistivity of the silicon carbide single crystal wafer is 0.015 ⁇ cm to 0.028 ⁇ cm. More preferably, the resistivity of the silicon carbide single crystal wafer is 0.018 ⁇ cm ⁇ 0.022 ⁇ cm.
  • edges of the hexagonal colored spots further include voids.
  • the outer area of the edge of the hexagonal color spot of the silicon carbide single crystal wafer is a silicon carbide main area, and the edge of the hexagonal color spot is surrounded by a hexagonal area, and the hexagonal area is The colors of the edges and voids of the colored spots are respectively different from the colors of the silicon carbide main region and the hexagonal region observed under an optical microscope; and/or
  • the sides of the hexagonal colored spots are respectively different in nitrogen content from the silicon carbide main region and the hexagonal region.
  • the formation of hexagonal stains may be related to whether the distribution of nitrogen content is uniform, and the color of the edges of hexagonal stains shows different colors under different light intensities and aperture modes of an optical microscope, such as in polarized light mode.
  • a light intensity and aperture mode under one of the following modes observes that the color of the sides of the hexagonal patch is whitish, while the silicon carbide bulk areas are yellow and the voids are black.
  • the color of the edge of the hexagonal color spot is yellowish, while the main area of the silicon carbide is dark green, and the cavity is black.
  • the color of the edge of the hexagonal color spot includes uniform and non-uniform colors; the border includes clear and unclear conditions.
  • the shape of the hexagonal patch may appear blurred as a pentagon, quadrilateral, triangle, or a circle-like shape because one or more of the sides are short. When the area of the hexagonal patch is larger, the difference between the edge of the hexagonal patch and the hexagonal area will be more obvious; however, when the area of the hexagonal patch is smaller, the edge and The borders of the hexagonal area are blurred and may merge into one.
  • the nitrogen content of the hexagonal region is not less than the nitrogen content of the silicon carbide main body region is greater than the nitrogen content of the edge of the hexagonal color spot. More preferably, the difference between the nitrogen content of the hexagonal region and the silicon carbide main region is A, and the difference between the nitrogen content of the silicon carbide main region and the edge of the hexagonal color spot is B. , the difference A is not less than B.
  • the difference A is greater than B, and in N-type silicon carbide with a nitrogen content of 4 ⁇ 10 18 to 1 ⁇ 10 19 , the range of the difference A is 1.5 ⁇ 10 18 -4.5 ⁇ 10 18 cm -3 , preferably 2.5 ⁇ 10 18 -4.5 ⁇ 10 18 cm -3 , and the range of the difference B is 0.1 ⁇ 10 18 -2.5 ⁇ 10 18 cm -3 , preferably 0.4 ⁇ 10 18 -1 ⁇ 10 18 cm -3 .
  • the nitrogen contents of the hexagonal region, the silicon carbide main region, and the edge of the hexagonal color spot are 4.7 ⁇ 10 18 cm -3 , 4 ⁇ 10 18 cm -3 , 4.7 ⁇ 10 18 cm -3 , 7.7 ⁇ 10 18 cm -3 .
  • the hexagonal color spot forms a hexagon on the long crystal plane of the silicon carbide single crystal wafer; the edge of the hexagonal color spot is along the C-axis inside the silicon carbide single crystal wafer extend.
  • the crystal form of the silicon carbide single crystal wafer is 4H-SiC or 6H-SiC.
  • the hexagonal color spots are unequal hexagons.
  • the width of the side portion of the hexagonal color spot is not greater than 1 mm; and/or the distance between the farthest two side portions among the six side portions of the hexagonal color spot is not greater than 5 mm.
  • the upper limit of the edge width range of the hexagonal color spot is selected from 70 ⁇ m, 60 ⁇ m, 50 ⁇ m, 40 ⁇ m, 30 ⁇ m, 20 ⁇ m or 10 ⁇ m.
  • the upper limit of the distance range between the two farthest sides of the six sides of the hexagonal color spot is selected from 4mm, 3mm, 2mm, 1mm, 800 ⁇ m, 500 ⁇ m, 400 ⁇ m, 300 ⁇ m, 200 ⁇ m, 100 ⁇ m, 50 ⁇ m or 10 ⁇ m.
  • the ratio of the sides of the hexagonal colored spots and the hexagonal regions to the area of the silicon carbide single crystal wafer is 0 ⁇ 2 mm 2 /6 inches.
  • the sides of the hexagonal colored spots further include voids, and the number of voids contained in the sides of the hexagonal colored spots is not more than 10.
  • the number of cavities contained in the sides of the hexagonal colored spots is not more than 8.
  • the number of voids contained in the edge of the hexagonal color spot is not more than 5. More preferably, the number of voids contained in the edge of the hexagonal color spot is not more than three.
  • the size of the cavity is not greater than 100 ⁇ m.
  • the size of the cavity is 10-100 ⁇ m.
  • the size of the cavity is 10-50 ⁇ m.
  • the void may be in the form of a hollow hexagonal defect.
  • the side of the hexagonal color spot includes an inner side and an outer side, the inner side encloses a hexagonal area, and a cavity is included between the inner side and the outer side, No less than 80% of the voids are centered on one side of the central axis between the inner side and the outer side.
  • the new type of defects is a nitrogen-containing silicon carbide single crystal wafer with a small number of hexagonal color spots and void defects.
  • the silicon carbide single crystal wafer of the present application has uniform resistivity, and the semiconductor device prepared therefrom has excellent electrical properties; silicon carbide The performance of the single crystal wafer is excellent, such as the breakdown field strength, and the number of voids generated by the device extension is extremely low.
  • not less than 90% of the voids are centered on one side of the central axis between the inner side and the outer side.
  • not less than 80% of the voids are centered in the connecting area of each side of the hexagonal color spot.
  • the silicon carbide single crystal wafer has a small number of hexagonal color spots and voids, and the quality of the single wafer is high.
  • the voids are more concentrated in the areas on the sides of the hexagonal stain and are easier to repair. Since the number of holes is a whole number, 80% of the number of holes will be rounded to the nearest whole number if the result contains a decimal point.
  • the short sides of the sides of the hexagonal colored spots have more cavities than the sides.
  • the ratio of the sides of the hexagonal colored spots and the hexagonal regions to the area of the silicon carbide single crystal wafer is 0 ⁇ 2 mm 2 /6 inches.
  • the ratio of the sides of the hexagonal colored spots and the hexagonal regions to the area of the silicon carbide single crystal wafer is 0 ⁇ 1.5 mm 2 /6 inches.
  • a crucible having a nitrogen channel, the nitrogen channel being disposed in the sidewall of the crucible and extending around the inner cavity of the crucible, the inner sidewall of the nitrogen channel being less dense than the outer sidewall of the nitrogen channel;
  • the silicon carbide seed crystal is placed on the top of the crucible and the silicon carbide raw material is placed on the bottom of the crucible, and the crucible is assembled with a thermal insulation structure and placed in a crystal growth furnace;
  • the silicon carbide single crystal ingot is grown by the physical vapor transport method. During the growth of the silicon carbide single crystal, nitrogen is infiltrated into the inner cavity of the crucible through the nitrogen gas channel to adjust the nitrogen content in the prepared silicon carbide single crystal ingot. distributed;
  • the prepared silicon carbide single crystal ingot is subjected to a step including cutting, that is, the silicon carbide single crystal wafer is prepared.
  • the nitrogen channel is a spiral channel
  • the spiral channel extends spirally around the inner cavity of the crucible along the axial direction of the crucible, and is wound between the bottom and the top of the crucible at least once.
  • the inner liner and the outer shell are respectively barrel-shaped, the inner liner sleeve is provided in the outer shell to be tightly and detachably connected, a spiral nitrogen channel is formed at the interface between the inner liner and the outer shell, and the air inlet and outlet of the nitrogen channel are both arranged in the crucible
  • the bottom end of the crucible, that is, the spiral nitrogen channel is wound twice between the bottom and the top of the crucible, and the principle of nitrogen flow is similar to that of circulating water.
  • the wall thickness C of the part of the lining forming the nitrogen channel is 3-5mm, the wall thickness C is too small and easy to be eroded, and the nitrogen directly passes into the inner cavity of the crucible to affect the stability of crystal growth, and the wall thickness C is too large. It is easy to hinder the diffusion of nitrogen into the crucible.
  • This setting method increases the permeability of nitrogen without affecting the heat generation.
  • the method for growing a silicon carbide single crystal ingot by a physical vapor transport method includes the following steps:
  • Heating stage adjust the temperature of the crystal growth furnace to 1800 ⁇ 2400K, control the pressure in the crucible to be 0.6 ⁇ 10 5 to 1.2 ⁇ 10 5 Pa, and the flow rate of the inert gas into the crystal growth furnace is 50-500mL/min.
  • the nitrogen flow V 1 of the nitrogen channel is 20-200 mL/min;
  • Crystal growth stage increase the nitrogen flow V 2 into the nitrogen channel to 50-500mL/min, the V 2 is greater than V 1 , the crystal growth temperature is 2200K-2800K, the crystal growth pressure is 100-5000Pa, and the holding time is 80 ⁇ 120h, the silicon carbide single crystal ingot was prepared.
  • the crystal growth stage includes a first crystal growth stage and a second crystal growth stage, the time ratio of the first crystal growth stage to the second crystal growth stage is 1:0.8-1.2, and the first crystal growth stage is 1:0.8-1.2.
  • the nitrogen inlet and nitrogen outlet of the second crystal growth stage were exchanged.
  • the flow rate of the inert gas is 300-400 mL/min. More preferably, the flow rate of the inert gas is 300 mL/min.
  • the inert gas is argon and/or helium.
  • the nitrogen flow rate V 1 in the heating stage is 40-100 mL/min. More preferably, the nitrogen flow rate V 1 in the heating stage is 60 mL/min.
  • the nitrogen flow rate V 2 in the crystal growth stage is 110 ⁇ 400 mL/min. More preferably, the nitrogen flow rate V 2 in the crystal growth stage is 300 mL/min.
  • the control methods of nitrogen partial pressure and flow rate in different stages of the present application can reduce the number and density of hexagonal color spots.
  • the nitrogen is high-purity nitrogen with a purity of not less than 99.99%.
  • the crucible includes an inner liner and an outer shell, the inner liner forms an inner side wall of the nitrogen gas channel, the outer shell forms an outer side wall of the nitrogen gas channel, and the density of the inner liner is lower than that of the outer shell .
  • the density of the inner liner is not greater than 1.75 g/cm 3 .
  • the density of the shell is not less than 1.85 g/cm 3 . More preferably, the density of the shell is not less than 1.90 g/cm 3 .
  • the crucible is made of graphite.
  • the shell is made of denser graphite material, which reduces the loss of atmosphere at high temperature, especially the escape of evaporated silicon atmosphere, and reduces the carbon-rich atmosphere that may cause hexagonal stains.
  • Nitrogen penetrates slowly into the lining and diffuses according to the concentration gradient. Since the densities of the lining and the outer shell are different, the resistance to diffusion is greater, so the nitrogen diffuses more into the interior, while inside the crucible, The nitrogen concentration at the edge of the seed face is greater than that at the center of the seed face, even though the PVT method would result in the presence of radial temperatures, this structure and ventilation will balance out the inhomogeneity brought about by the PVT method, resulting in a very, very high resistivity. Evenly and effectively reduce the number of hexagonal spots.
  • the silicon carbide raw material is silicon carbide polycrystalline or silicon carbide powder.
  • the silicon carbide raw material is silicon carbide powder
  • the silicon carbide raw material filled in the crucible includes an upper layer raw material and a lower layer raw material
  • the upper layer raw material is smaller than the particle size of the lower layer raw material
  • the proportion of the upper layer raw material in the silicon carbide raw material is ratio is 30-40V%.
  • the particle size of the upper layer raw material is 5-10 mm
  • the particle size of the lower layer raw material is 20-30 mm.
  • the larger gap between the raw materials with large particles in the bottom layer will increase the thermal radiation rate between the raw materials and increase the uniformity of temperature distribution in the raw materials in the bottom layer, so that the raw materials will evaporate faster at a suitable temperature, but the raw materials with large particles will evaporate faster. It will cause uneven transmission of the atmosphere into the growth chamber. Therefore, small particles of 5-10mm are placed on top of the raw materials to provide smaller atmosphere channels, so that the originally stronger atmosphere can flow through more and denser small channels evenly. open to make the atmosphere more uniform. After the atmosphere is uniform, the supersaturation of the crystal growth plane will become uniform, so that the crystal growth will be more stable, and the number and density of hexagonal color spots will be effectively reduced. On the other hand, using large-particle SIC powder as the raw material for the lower layer can slow down the time for the complete carbonization of the raw material particles, so as to reduce the carbon-rich atmosphere that may cause hexagonal color spots.
  • the coating is a TaC coating.
  • the provision of the coating prevents the backside evaporation of the seed crystals during the growth process, which causes void defects on the hexagonal color spots.
  • the coating is formed by a CVD method (chemical vapor deposition), a PVD method (physical vapor deposition) or an MBE method (molecular beam epitaxy).
  • the roughness of the silicon surface of the silicon carbide seed crystal is Ra ⁇ 0.5.
  • TSD screw dislocations
  • the carbon surface of the seed crystal is finely polished to make the surface sufficiently smooth, and the Si surface is also finely polished to make it scratch-free and as smooth as possible.
  • the middle part of the silicon carbide raw material is filled with silicon powder.
  • the silicon powder is loaded in a loader provided with a through hole, and the loader is loaded in the middle part of the silicon carbide raw material.
  • the silicon carbide raw material is filled with silicon powder to compensate for the silicon in the sublimation atmosphere during the growth of silicon carbide single crystal, and the silicon powder is further placed in the middle because the temperature in the heating coil heating crucible in the PVT growth method is the lowest, so that the silicon powder will not be in the sublimation atmosphere. Premature volatilization in the early stage of crystal growth to reduce the carbon-rich atmosphere that can cause hexagonal stains.
  • a silicon carbide single crystal ingot is provided, and the silicon carbide single crystal ingot is processed by including a cutting step to form a silicon carbide single crystal wafer; the silicon carbide single crystal wafer is selected from any of the above The silicon carbide single crystal wafer or the silicon carbide single crystal wafer is selected from the silicon carbide single crystal wafer prepared by any of the above-mentioned methods.
  • the silicon carbide single crystal ingot is processed to form a silicon carbide single crystal wafer through the steps of cutting and polishing. Further, the silicon carbide single crystal ingot is subjected to end face processing, multi-wire cutting, grinding, mechanical polishing, chemical mechanical polishing, cleaning and packaging to form a silicon carbide single crystal wafer that is ready to use out of the box.
  • the width of the edge of the hexagonal color spot increases, the width of the edge of the hexagonal color spot increases, and the hexagonal color spot increases.
  • the distance between the two farthest edges among the six edges of the edge-shaped patch increases.
  • the edge of the hexagonal color spot further includes a cavity, and the cavity extends along the growth direction of the silicon carbide single crystal along the C-axis.
  • the hexagonal color spots will appear in a part of the growth direction of the silicon carbide single crystal extending along the C-axis of the silicon carbide single crystal ingot, that is, the silicon carbide single crystal obtained by cutting the same silicon carbide single crystal ingot.
  • the number of hexagonal colored spots in the wafers varies.
  • it includes the method for preparing a silicon carbide single crystal ingot in step 1) of the method for preparing a silicon carbide single crystal wafer described in any one of the above.
  • the hexagonal color spot is a new type of defect in the silicon carbide single crystal wafer, and each edge of the hexagonal color spot is flush with the surface of the silicon carbide main body area, not a hexagonal pit , but it exhibits a hexagonal or nearly hexagonal shape with a different color from the main area of the silicon carbide.
  • This application defines the area formed by the edge of the hexagonal color spot as a hexagonal color spot. other parts of the application.
  • the number of cavities included in the sides of the hexagonal colored spots refers to the number of cavities included in all the sides of each hexagonal colored spot unless otherwise specified.
  • a silicon carbide single crystal wafer according to the present application having a novel defect found in nitrogen-containing silicon carbide single crystal wafers, namely a hexagonal color spot, the color of the hexagonal color spot is different from the color of the silicon carbide main region
  • a hexagonal color spot will make the resistivity of the silicon carbide single crystal wafer uneven, which will seriously affect the semiconductor device made from the silicon carbide single crystal wafer.
  • Electrical properties, such as failure of devices fabricated on silicon carbide single crystal wafers, the silicon carbide single crystal wafers of the present application contain a small number of hexagonal color spots.
  • the novel defect existing in the silicon carbide single crystal wafer containing nitrogen is hexagonal color spot, the void defect existing on the hexagonal color spot, the hexagonal color spot.
  • the color of the spot is different from the color of the main area of silicon carbide, but it is not a hexagonal void unlike the plane hexagonal void defect.
  • the hexagonal color spot will make the resistivity of the silicon carbide single crystal wafer uneven, which will seriously affect the
  • the silicon carbide single crystal wafer according to the present application has low defect density of dislocations, carbon inclusions, stacking faults, etc., and uniform resistivity.
  • the obtained silicon carbide single crystal wafer has few hexagonal color spots, few void defects, dislocations and carbon inclusions on the hexagonal color spots. , stacking fault and other defect density is low, the resistivity is uniform; the control method is simple, and the operation is convenient.
  • the silicon carbide ingot of the present application contains hexagonal color spots and a small number of voids, and the present application has a new defect found in the nitrogen-containing silicon carbide ingot, namely hexagonal
  • the color of the hexagonal color spot is different from the color of the main area of the silicon carbide, but it is not a hexagonal void unlike the plane hexagonal void defect.
  • the hexagonal color spot will make the silicon carbide ingot.
  • the non-uniform resistivity will seriously affect the silicon carbide single crystal wafer prepared from the silicon carbide ingot, and then affect the electrical properties of the prepared semiconductor device. For example, the device made on the silicon carbide single crystal wafer will fail.
  • the silicon ingot contains a small number of hexagonal color spots.
  • voids not only affects the properties of silicon carbide single crystal wafers such as breakdown field strength, but also voids may extend to silicon carbide single crystal wafers as single wafers. in the device.
  • FIG. 1 is a schematic view of the assembled crucible inside the crystal growth furnace.
  • FIGS. 2a, 2b, and 2c are schematic diagrams of three hexagonal color spots existing in the silicon carbide single crystal wafer 2# in the early stage of crystal growth in the silicon carbide single crystal ingot according to Example 1 of the present application, respectively.
  • Figures 3a, 3b, and 3c are schematic diagrams of three hexagonal color spots existing in the silicon carbide single crystal wafer 8# in the middle stage of crystal growth obtained from the silicon carbide single crystal ingot involved in Example 1 of the present application, respectively.
  • 4a, 4b, and 4c are respectively hexagonal color spots at the same C-axis position in three continuous silicon carbide single crystal wafers extending along the growth direction in the silicon carbide single crystal ingot according to Example 1 of the application.
  • FIG. 5 is a hexagonal color spot of the silicon carbide single crystal wafer 8# involved in Example 1 of the application.
  • FIG. 6 is the hexagonal color spot in FIG. 5 after etching.
  • FIG. 8 is a schematic structural diagram of a silicon carbide single crystal wafer according to an embodiment
  • FIG. 9 is a schematic structural diagram of several consecutive silicon carbide single crystal wafers cut from a silicon carbide ingot according to an embodiment.
  • SIMS Secondary Ion Mass Spectroscopy to detect the nitrogen content of silicon carbide single crystal
  • the half-width of the wafer is measured to detect the crystal quality and crystal structure such as crystal orientation.
  • the sidewall of the crucible is provided with a nitrogen gas channel 6 .
  • the nitrogen gas channel 6 is arranged in the sidewall of the crucible and extends around the inner cavity of the crucible.
  • the inner sidewall of the nitrogen gas channel is less dense than the outer sidewall of the nitrogen gas channel.
  • the crucible 2 includes a lining 21 and an outer shell 22, the sidewall of the crucible forms a nitrogen gas channel 6, the nitrogen gas channel 6 is a spiral channel, the spiral channel extends spirally around the inner cavity of the crucible along the axial direction of the crucible, and the nitrogen gas channel is at the bottom of the crucible. and the top at least once.
  • the nitrogen gas channel extends from the gas inlet 71 at the bottom of the crucible to the top of the crucible and then extends to the bottom of the crucible to form the gas outlet 72 .
  • the inner liner 21 and the outer shell 22 are respectively barrel-shaped, the inner liner 21 is sleeved in the outer shell 22, the inner liner 21 and the outer shell 22 are sealed and spliced together, and a spiral nitrogen gas channel is formed at the interface between the inner liner 21 and the outer shell 22 , that is, the inner wall of the lining 21 and the inner wall of the outer shell 22 are each made in half, and the two are spliced together to form a spiral channel.
  • the air inlet 71 and the air outlet 72 of the nitrogen channel are both arranged at the bottom end of the crucible, that is, the spiral nitrogen channel is at the bottom of the crucible and the gas outlet 72. Wrap twice between the tops.
  • the wall thickness C of the lining forming the nitrogen channel 6 is 3-5mm, and the wall thickness C is too small to be easily eroded. It is easy to hinder the diffusion of nitrogen into the crucible. This setting method increases the permeability of nitrogen without affecting the heat generation.
  • a method for preparing a silicon carbide single crystal ingot using the crucible of Example 1 includes the following steps:
  • the crucible with the nitrogen gas channel of Example 1 is provided, the nitrogen gas channel is arranged in the sidewall of the crucible and extends around the inner cavity of the crucible, and the inner sidewall of the nitrogen gas channel is less dense than the outer sidewall of the nitrogen gas channel;
  • the silicon carbide seed crystal 1 is placed on the top of the crucible 2 and the silicon carbide raw material 3 is placed on the bottom of the crucible 2, the crucible 2 is assembled with the heat preservation structure 3 and placed in the crystal growth furnace 4, and the induction coil 5 is used for heating;
  • the temperature controller 12 controls the temperature of the crystal growth furnace, controls the pressure through the vacuum system 8, and passes the inert gas flow into the crystal growth furnace 10 through the inert gas system 9 to clean and remove impurities in the crystal growth furnace 10;
  • Heating stage adjust the temperature of the crystal growth furnace to 1800-2400K, control the pressure in the crucible 2 to be 0.6 ⁇ 10 5 to 1.2 ⁇ 10 5 Pa, and the flow rate of the inert gas into the crystal growth furnace 10 to be 50-500mL/min,
  • the nitrogen flow V 1 passing into the nitrogen channel is 20-200 mL/min;
  • Crystal growth stage increase the nitrogen flow V 2 into the nitrogen channel to 50-500mL/min, V 2 is greater than V 1 , the crystal growth temperature is 2200K-2800K, the crystal growth pressure is 100-5000Pa, and the holding time is 80-120h;
  • Cooling stage turn off the intermediate frequency heating power supply, increase the circulating water flow in the quartz tube of the crystal growth furnace, and quickly cool the crystal growth furnace chamber.
  • the furnace is opened to obtain a 4-inch, 6-inch or 8-inch N-type silicon carbide single crystal ingot with uniform resistivity;
  • the prepared silicon carbide single crystal ingot is subjected to a step including cutting, that is, a silicon carbide single crystal wafer is prepared.
  • FIG. 8 A schematic structural diagram of a prepared silicon carbide single crystal wafer is shown in FIG. 8
  • FIG. 9 A schematic structural diagram of a prepared silicon carbide ingot cut into a silicon carbide single crystal wafer is shown in FIG. 9 .
  • the preparation method of silicon carbide single crystal ingot 1# comprises the following steps:
  • the crucible with the nitrogen gas channel of Example 1 is provided, the nitrogen gas channel is arranged in the side wall of the crucible and extends around the inner cavity of the crucible, the inner wall density of the nitrogen gas channel is 1.70g/cm 3 , and the density of the outer shell is 1.90g/cm 3 ;
  • the silicon carbide seed crystal is placed on the top of the crucible and the silicon carbide powder is placed on the bottom of the crucible, and the heat preservation structure is assembled outside the crucible and sealed in the crystal growth furnace;
  • Heating stage adjust the temperature of the crystal growth furnace to 2200K, control the pressure in the crucible to be 0.9 ⁇ 10 5 Pa, the flow rate of argon gas into the crystal growth furnace is 300mL/min, and the flow rate V 1 of nitrogen gas into the nitrogen channel is 40mL /min;
  • Crystal growth stage increase the nitrogen flow V 2 into the nitrogen channel to 200 mL/min, the growth temperature to 2400 K, the growth pressure to 1000 Pa, and the holding time to 100 h;
  • Cooling stage turn off the intermediate frequency heating power supply, increase the circulating water flow in the quartz tube of the crystal growth furnace, and quickly cool the crystal growth furnace cavity.
  • the furnace is opened to obtain an N-type silicon carbide single crystal ingot 1# with uniform resistivity.
  • the silicon carbide single crystal ingot 1# is processed by end face processing, multi-wire cutting, grinding, mechanical polishing, chemical mechanical polishing, cleaning and packaging to form a 6-inch silicon carbide single crystal that is ready to use out of the box.
  • the preparation method is not limited to a 6-inch silicon carbide single crystal, but can also be 4 inches, 8 inches, and 12 inches.
  • the silicon carbide single crystal ingot 1# has produced multiple silicon carbide single crystal wafers with a thickness of 350 ⁇ 25 ⁇ m and a size of 6 inches, from the seed crystal along the crystal growth direction They are silicon carbide single crystal wafer 1#, silicon carbide single crystal wafer 2#, silicon carbide single crystal wafer 3#, silicon carbide single crystal wafer 4#, etc., and so on.
  • silicon carbide single crystal wafer 2# belongs to the initial stage of crystal growth
  • silicon carbide single crystal wafer 8# belongs to the middle stage of crystal growth
  • the number of hexagonal color spots in the silicon carbide single crystal wafer is the same.
  • Figures 2a, 2b, and 2c respectively show three different hexagonal color spots in the silicon carbide single crystal wafer 1#.
  • Figures 3a, 3b, and 3c respectively show three different hexagonal color spots existing in the silicon carbide single crystal wafer 4#.
  • Figures 4a, 4b, and 4c are extensions of the same hexagonal color spot existing in silicon carbide single crystal wafers 6#, 7#, and 8#, respectively.
  • the number of hexagonal colored spots in the silicon carbide single crystal wafer is 10, the content of voids on all hexagonal colored spots is 25 in total, the nitrogen content is 6-8 ⁇ 10 18 cm -3 , and the resistivity is 0.020-0.024 ⁇ cm, and the total area of the edge and cubic area of the hexagonal stain is 2 square millimeters.
  • the difference between the preparation method of the silicon carbide single crystal ingot 2# of the present embodiment and the silicon carbide single crystal ingot 1# of the embodiment 3 is that the crystal growth stage includes a first crystal growth stage and a second crystal growth stage.
  • the time ratio between the crystallization stage and the second crystallization stage is 1:1, the nitrogen inlet and nitrogen outlet of the first crystallization stage and the second crystallization stage are exchanged, and the specific steps of crystallization include:
  • the first crystal growth stage first increase the nitrogen flow rate to 200ml/min, control the temperature of the infrared thermometer to 2200K, control the absolute pressure in the growth chamber to 1000Pa, and grow for 50h;
  • the second crystal growth stage Swap the nitrogen gas inlet and outlet, the gas inlet in stage one becomes the gas outlet, and the gas outlet becomes the gas inlet, control the temperature of the infrared thermometer to 2400K, and control the absolute temperature in the growth chamber.
  • the pressure is 1000Pa, and the growth is 50h.
  • the number of hexagonal colored spots in the silicon carbide single crystal wafer is 5, the content of cavities existing on all hexagonal colored spots is 5 in total, and the 5 cavities are located near the outer edge, and the nitrogen content is 8- 9 ⁇ 10 18 cm -3 , the resistivity is 0.018-0.021 ⁇ cm, and the total area of the edge and cubic area of the hexagonal color spot is less than 0.8 square millimeter.
  • the number of hexagonal colored spots in the silicon carbide single crystal wafer was 0.027/cm 2 , and the density change rate was 4%.
  • the difference between the preparation method of the silicon carbide single crystal ingot 3# of the present embodiment and the silicon carbide single crystal ingot 2# of the embodiment 4 is that:
  • Heating stage adjust the temperature of the crystal growth furnace to 1800K, control the pressure in the crucible to be 0.6 ⁇ 10 5 Pa, the flow rate of argon gas into the crystal growth furnace is 50mL/min, and the flow rate V 1 of nitrogen gas into the nitrogen channel is 20mL /min;
  • the specific steps of crystal growth include:
  • the first crystal growth stage first increase the nitrogen flow rate to 150ml/min, control the temperature of the infrared thermometer to 2200K, control the absolute pressure in the growth chamber to 200Pa, and grow for 50h;
  • the second crystal growth stage Swap the nitrogen gas inlet and outlet, the gas inlet in stage 1 becomes the gas outlet, and the gas outlet becomes the gas inlet, control the temperature of the infrared thermometer to 2200K, and control the absolute temperature in the growth chamber.
  • the pressure is 200Pa, and the growth is 50h.
  • the number of hexagonal colored spots in the silicon carbide single crystal wafer is 8, the content of voids on all hexagonal colored spots is 15 in total, the nitrogen content is 7-8 ⁇ 10 18 cm -3 , the resistivity It is 0.019-0.022 ⁇ cm, and the total area of the edge and cubic area of the hexagonal stain is 1.2 square millimeters.
  • the number of hexagonal colored spots in the silicon carbide single crystal wafer was 0.044 pieces/cm 2 , and the density change rate was 14%.
  • the difference between the preparation method of the silicon carbide single crystal ingot 4# of the present embodiment and the silicon carbide single crystal ingot 1# of the embodiment 3 is that the silicon carbide raw material filled in the crucible includes an upper layer raw material and a lower layer raw material, and the particle size of the upper layer raw material is It is 8mm, the particle size of the lower layer raw material is 25mm, and the proportion of the upper layer raw material in the silicon carbide raw material is 75V%.
  • the number of hexagonal colored spots in the silicon carbide single crystal wafer is 7, and the content of voids on all hexagonal colored spots is a total of 14, of which 8 are located near the inner edge, and 4 are At the position near the outer edge of the cavity, the nitrogen content is 7-8 ⁇ 10 18 cm -3 , the resistivity is 0.019-0.022 ⁇ cm, and the total area of the edge and cubic area of the hexagonal stain is 1.7 mm2.
  • the number of hexagonal colored spots in the silicon carbide single crystal wafer was 0.038/cm 2 , and the density change rate was 11%.
  • the difference between the preparation method of the silicon carbide single crystal ingot 4# of the present embodiment and the silicon carbide single crystal ingot 1# of the embodiment 3 is that the backside of the silicon carbide seed crystal is epitaxially coated with TaC, and the silicon surface of the silicon carbide seed crystal is The roughness Ra ⁇ 0.5, the middle part of the silicon carbide raw material is filled with silicon powder.
  • the number of hexagonal colored spots in the silicon carbide single crystal wafer is 6, and the content of cavities on all hexagonal colored spots is 13 in total, of which 3 cavities are close to the inner side, and 9 cavities Near the outer edge, the nitrogen content is 7-8 ⁇ 10 18 cm -3 , the resistivity is 0.019-0.022 ⁇ cm, and the total area of the edge and cubic area of the hexagonal stain is 1.5 mm2.
  • the number of hexagonal colored spots in the silicon carbide single crystal wafer was 0.033/cm 2 , and the density change rate was 7%.
  • the hexagonal color spots existing in the silicon carbide single crystal ingots 1#-5# were detected respectively, and the sides of the hexagonal color spots were measured by the X-ray orientation instrument to be perpendicular to the ⁇ 10-10>direction; Raman detection was carried out. It is found that the hexagonal stain is not polytype; the corrosion test of the hexagonal stain shows that it is not a dislocation, especially not a screw dislocation (TSD dislocation for short).
  • TSD dislocation screw dislocation for short.
  • the hexagonal stain, edge dislocation and screw dislocation are all hexagonal corrosion pits after corrosion.
  • the size of the corrosion pits of the etched edge dislocations and screw dislocations is smaller than that of the hexagonal stains, and the size of the corrosion pits of the screw dislocations is about tens of microns higher than that of the edge dislocations.
  • the size of the corrosion pit of edge dislocation is several to ten microns.
  • the size of the corrosion pit is related to the corrosion process, but in general, the size of the edge dislocation and screw dislocation after etching is smaller than that of the hexagonal color spot.
  • the size of the corrosion pits is small, and the distribution of edge dislocations and screw dislocations has no obvious relationship with the hexagonal stains.
  • the detection structure of nitrogen element shows that the difference value of nitrogen content in the hexagonal area is greater than that of the main area of silicon carbide, and the difference value of nitrogen content in the main area of silicon carbide is B, and the difference value of A is greater than difference B.
  • the nitrogen content of the relevant hexagonal area, the silicon carbide main area, and the edge of the hexagonal color spot in a hexagonal color spot in FIG. 4 c in the silicon carbide single crystal wafer 8# is 7.7 ⁇ 10 18 cm -3 , 4.7 ⁇ 10 18 cm -3 , 4 ⁇ 10 18 cm -3 .
  • the difference between the preparation method of the silicon carbide single crystal ingot D1# of the present embodiment and the silicon carbide single crystal ingot 1# of the embodiment 3 is that the nitrogen gas channel does not exist on the side wall of the crucible, but nitrogen and argon gas are directly passed into Inside the crystal growth furnace.
  • the number of hexagonal colored spots in the silicon carbide single crystal wafer is 55, and the content of voids on all hexagonal colored spots is 90 in total, of which at least one of the hexagonal colored spots has voids.
  • the number is 12; among them, 26 cavities are located near the inner edge, 28 cavities are located near the outer edge, and 36 cavities are located in the middle; the nitrogen content is 3 ⁇ 10 18 to 5 ⁇ 10 18 cm -3 ,
  • the resistivity was 0.023-0.030 ⁇ cm, and the total area of the sides and cubic areas of the hexagonal colored spots was 3.9 square millimeters.
  • the number of hexagonal colored spots in the silicon carbide single crystal wafer was 0.301/cm 2 , and the density change rate was 35%.
  • the difference between the preparation method of the silicon carbide single crystal ingot D2# of this embodiment and the silicon carbide single crystal ingot 1# of Example 3 is that the nitrogen flow rate in the heating stage is 100mL/min, and the nitrogen flow rate in the crystal growth stage is 50mL/min. min.
  • the number of hexagonal colored spots in the silicon carbide single crystal wafer is 60, and the content of voids on the hexagonal colored spots is 102.
  • the number of voids on at least one hexagonal colored spot is 15; among them, 42 holes are near the inner side, 42 holes are near the outer side, and 18 holes are in the middle; the nitrogen content is 1 ⁇ 10 18 ⁇ 2 ⁇ 10 18 cm -3 , the resistivity It is 0.035-0.045 ⁇ cm, and the total area of the edge and cubic area of the hexagonal stain is 4.0 square millimeters.
  • the number of hexagonal colored spots in the silicon carbide single crystal wafer was 0.33 pieces/square centimeter, and the density change rate was 37%.

Abstract

The present application relates to a silicon carbide single crystal wafer and ingot, and a preparation method therefor, belonging to the field of semiconductor materials. The silicon carbide single crystal wafer comprises a nitrogen element. The silicon carbide single crystal wafer has hexagonal color spots of no greater than 50 in number, and edge parts forming the hexagonal color spots are perpendicular to a <10−10> direction. In the present application, a novel defect existing in a nitrogen-containing silicon carbide single crystal wafer is discovered, that is, hexagonal color spots. The color of the hexagonal color spots is different from the color of the silicon carbide body region. However, the novel defect is different from the planar hexagonal void defect and is not a hexagonal cavity, the hexagonal color spots may cause non-uniform resistivity in the silicon carbide single crystal wafer, which may severely affect electrical properties of a semiconductor device made from the silicon carbide single crystal wafer, for example causing a failure in a device made on the silicon carbide single crystal wafer. Thus, in the present application, a silicon carbide single crystal wafer and silicon carbide crystal ingot containing a small number of hexagonal color spots are provided.

Description

碳化硅单晶晶片、晶锭及其制备方法Silicon carbide single crystal wafer, crystal ingot and preparation method thereof 技术领域technical field
本申请涉及一种碳化硅单晶晶片、晶锭及其制备方法,属于半导体材料领域。The application relates to a silicon carbide single crystal wafer, a crystal ingot and a preparation method thereof, belonging to the field of semiconductor materials.
背景技术Background technique
碳化硅单晶是最重要的第三代半导体材料之一,因其具有禁带宽度大、饱和电子迁移率高、击穿场强大、热导率高等优异性质,而被广泛应用于电力电子、射频器件、光电子器件等领域。目前碳化硅单晶的主要制备方法是物理气相传输(PVT)法,也是目前至今为止生长大直径SiC晶体最成功的方法。其主要是通过在高温下使碳化硅原料升华产生的气相源输运至籽晶处重新结晶生长SiC晶体。Silicon carbide single crystal is one of the most important third-generation semiconductor materials. It is widely used in power electronics, power electronics, and power electronics due to its large band gap, high saturation electron mobility, strong breakdown field, and high thermal conductivity. RF devices, optoelectronic devices and other fields. At present, the main preparation method of silicon carbide single crystal is physical vapor transport (PVT) method, which is also the most successful method for growing large-diameter SiC crystals so far. It is mainly to recrystallize and grow SiC crystals by transporting the gas phase source generated by the sublimation of silicon carbide raw materials at high temperature to the seed crystal.
目前已成熟的SiC器件包括:碳化硅肖特基二极管,其主要采用结型势垒肖特基二极管或混合p-n肖特基二极管结构;碳化硅金属-氧化物-半导体场效应管,SiC功率模块在光伏发电、风电、电动汽车、机车牵引、舰船等领域发展迅速;碳化硅光电器件,SiC在光电器件方面的应用主要包括绿光发光二极管、蓝光发光二极管和紫外光电二极。Currently mature SiC devices include: silicon carbide Schottky diodes, which mainly use junction barrier Schottky diodes or hybrid p-n Schottky diode structures; silicon carbide metal-oxide-semiconductor field effect transistors, SiC power modules It has developed rapidly in the fields of photovoltaic power generation, wind power, electric vehicles, locomotive traction, ships, etc. Silicon carbide optoelectronic devices, SiC applications in optoelectronic devices mainly include green light emitting diodes, blue light emitting diodes and ultraviolet photodiodes.
一些公司已能提供Φ1英寸、2英寸、3英寸和4寸的晶片,虽然目前已经可以提供大尺寸的单晶片。目前的SiC晶片仍然存在许多结构缺陷,如微管、位错、夹杂以及镶嵌结构等,但是要大规模用到器件上还存在一定的差距,因为器件的性能取决于SiC晶片质量的好坏,尤其SiC晶片的缺陷会影响制得的器件的质量。而碳化硅单晶晶片中存在的微管、位错、夹杂以及镶嵌结构已经被熟知且研究解决的方案比较多。但是,碳化硅单晶长晶质量条件要求高,影响因素复杂,对碳化硅单晶的缺陷认识尚处于不全面的阶段,而碳化硅单晶的质量对制得的器件的重要,需要继续完善碳化硅单晶晶片的质量以保证制得的器件的质量。Some companies have been able to provide Φ1-inch, 2-inch, 3-inch and 4-inch wafers, although large-sized single wafers are currently available. The current SiC wafer still has many structural defects, such as micropipes, dislocations, inclusions and damascene structures, etc., but there is still a certain gap in the large-scale use of devices, because the performance of the device depends on the quality of the SiC wafer. In particular, defects in SiC wafers can affect the quality of the fabricated devices. The micropipes, dislocations, inclusions and damascene structures existing in silicon carbide single crystal wafers have been well known and there are many research solutions. However, the quality requirements for SiC single crystal growth are high, the influencing factors are complex, and the understanding of the defects of SiC single crystal is still in the incomplete stage, and the quality of SiC single crystal is important to the prepared device, and needs to continue to improve. The quality of silicon carbide single crystal wafers is to ensure the quality of the fabricated devices.
发明内容SUMMARY OF THE INVENTION
为了解决上述问题,提供了一种碳化硅单晶晶片、晶锭及其制备方法,本申请发现一种含氮的碳化硅单晶晶片中存在的新型缺陷即六边形色斑,该六边形色斑的颜色不同于碳化硅主体区域的颜色,但与平面六边形空隙缺陷不同并不是六边形的空洞,六边形色斑会使得碳化硅单晶晶片的电阻率不均匀,会严重影响碳化硅单晶晶片制得的半导体器件的电学性能,如使得在碳化硅单晶晶片上做的器件失效,因此本申请提供了一种包含六边形色斑数量少的碳化硅单晶晶片和碳化硅晶锭。In order to solve the above-mentioned problems, a silicon carbide single crystal wafer, an ingot and a preparation method thereof are provided. The present application finds a new type of defect existing in a nitrogen-containing silicon carbide single crystal wafer, that is, a hexagonal color spot. The color of the color spot is different from the color of the main area of silicon carbide, but it is not a hexagonal void unlike the plane hexagonal void defect. The hexagonal color spot will make the resistivity of the silicon carbide single crystal wafer uneven, which will Seriously affect the electrical properties of semiconductor devices made from silicon carbide single crystal wafers, such as making devices made on silicon carbide single crystal wafers fail, so the present application provides a silicon carbide single crystal containing a small number of hexagonal color spots Wafers and Silicon Carbide Ingots.
根据本申请的一个方面,提供了一种碳化硅单晶晶片,所述碳化硅单晶晶片包含氮元素,所述碳化硅单晶晶片具有六边形色斑的数量不大于50个,形成所述六边形色斑的边部垂直于<10-10>方向。According to an aspect of the present application, a silicon carbide single crystal wafer is provided, the silicon carbide single crystal wafer contains nitrogen, and the silicon carbide single crystal wafer has no more than 50 hexagonal color spots, forming the The edges of the hexagonal colored spots are perpendicular to the <10-10> direction.
可选地,所述碳化硅单晶晶片具有六边形色斑的数量不大于30个。可选地,所述碳化硅单晶晶片具有六边形色斑的数量的上限选自25个、20个、15个、10个、5个和3个,下限选自25个、20个、15个、10个、5个、3个和0个。优选地,所述碳化硅单晶晶片具有六边形色斑的数量不大于10个。更优选地,所述碳化硅单晶晶片具有六边形色斑的数量不大于3个。更优选地,所述碳化硅单晶晶片具有六边形色斑的数量为0个。Optionally, the silicon carbide single crystal wafer has no more than 30 hexagonal color spots. Optionally, the upper limit of the number of hexagonal colored spots on the silicon carbide single crystal wafer is selected from 25, 20, 15, 10, 5 and 3, and the lower limit is selected from 25, 20, 15, 10, 5, 3 and 0. Preferably, the silicon carbide single crystal wafer has no more than 10 hexagonal color spots. More preferably, the silicon carbide single crystal wafer has no more than three hexagonal color spots. More preferably, the silicon carbide single crystal wafer has zero hexagonal color spots.
可选地,六边形色斑的数量的密度小于0.3个\平方厘米。例如,4英寸100mm的碳化硅晶面的数量不大于25个。进一步地,六边形色斑的数量的密度小于0.05个\平方厘米。例如,4英寸100mm的碳化硅晶面的数量不大于4个。Optionally, the density of the number of hexagonal colored spots is less than 0.3/cm2. For example, the number of silicon carbide crystal planes of 4 inches and 100 mm is not more than 25. Further, the density of the number of hexagonal colored spots is less than 0.05/square centimeter. For example, the number of silicon carbide crystal planes of 4 inches and 100 mm is not more than four.
可选地,六边形色斑的密度的上限选自0.2个\平方厘米、0.1个\平方厘米、0.05个\平方厘米、0.04个\平方厘米、0.03个\平方厘米。可选地,六边形色斑的密度小于0.05个\平方厘米。例如,4英寸100mm的碳化硅晶面的碳化硅晶面的数量不高于4个。Optionally, the upper limit of the density of the hexagonal color spots is selected from 0.2\cm2, 0.1\cm2, 0.05\cm2, 0.04\cm2, and 0.03\cm2. Optionally, the density of the hexagonal colored spots is less than 0.05/cm2. For example, the number of silicon carbide crystal planes of a 4-inch 100 mm silicon carbide crystal plane is not more than four.
可选地,垂直于生长方向的所述碳化硅单晶晶片表面自中心至边沿的六边形色斑的密度变化率低于20%。进一步地,垂直于生长方向的所述碳化硅单晶晶片表面自中心至边沿的六边形色斑的密度变化率低于10%。Optionally, the density change rate of the hexagonal color spots from the center to the edge on the surface of the silicon carbide single crystal wafer perpendicular to the growth direction is lower than 20%. Further, the density change rate of the hexagonal color spots from the center to the edge on the surface of the silicon carbide single crystal wafer perpendicular to the growth direction is lower than 10%.
可选地,所述碳化硅单晶晶片的直径不小于75mm。优选地,所述碳化硅单晶晶片的直径不小于100mm。更优选地,所述碳化硅单晶晶片的直径不小于150mm。Optionally, the diameter of the silicon carbide single crystal wafer is not less than 75mm. Preferably, the diameter of the silicon carbide single crystal wafer is not less than 100 mm. More preferably, the diameter of the silicon carbide single crystal wafer is not less than 150 mm.
可选地,所述碳化硅单晶晶片中的氮含量为5×10 17~5×10 19cm -3。优选地,所述碳化硅单晶晶片中的氮含量为5×10 18~1×10 19cm -3。更优选地,所述碳化硅单晶晶片为N型碳化硅,所述碳化硅单晶晶片中的氮含量为6×10 18~9×10 18cm -3Optionally, the nitrogen content in the silicon carbide single crystal wafer is 5×10 17 to 5×10 19 cm −3 . Preferably, the nitrogen content in the silicon carbide single crystal wafer is 5×10 18 to 1×10 19 cm −3 . More preferably, the silicon carbide single crystal wafer is N-type silicon carbide, and the nitrogen content in the silicon carbide single crystal wafer is 6×10 18 to 9×10 18 cm −3 .
可选地,所述碳化硅单晶晶片为六方晶系单晶。优选地,所述碳化硅单晶晶片的晶型为4H-SiC或6H-SiC。Optionally, the silicon carbide single crystal wafer is a hexagonal single crystal. Preferably, the crystal form of the silicon carbide single crystal wafer is 4H-SiC or 6H-SiC.
可选地,掺氮的N型碳化硅单晶中会产生大量的六边形色斑,所述碳化硅单晶晶片为N型碳化硅单晶时的电阻率为0.002Ω·cm~0.06Ω·cm。优选地,所述碳化硅单晶晶片的电阻率为0.015Ω·cm~0.028Ω·cm。更优选地,所述碳化硅单晶晶片的电阻率为0.018Ω·cm~0.022Ω·cm。Optionally, a large number of hexagonal color spots will be generated in the nitrogen-doped N-type silicon carbide single crystal, and the resistivity of the silicon carbide single crystal wafer when it is an N-type silicon carbide single crystal is 0.002Ω·cm~0.06Ω ·cm. Preferably, the resistivity of the silicon carbide single crystal wafer is 0.015Ω·cm to 0.028Ω·cm. More preferably, the resistivity of the silicon carbide single crystal wafer is 0.018Ω·cm˜0.022Ω·cm.
可选地,所述六边形色斑的边部还包括空洞。Optionally, the edges of the hexagonal colored spots further include voids.
可选地,所述碳化硅单晶晶片的所述六边形色斑的边部外侧区域为碳化硅主体区域,所述六边形色斑的边部内围成六方形区域,所述六边形色斑的边部、空洞的颜色分别与所 述碳化硅主体区域和所述六方形区域在光学显微镜观察的颜色不同;和/或Optionally, the outer area of the edge of the hexagonal color spot of the silicon carbide single crystal wafer is a silicon carbide main area, and the edge of the hexagonal color spot is surrounded by a hexagonal area, and the hexagonal area is The colors of the edges and voids of the colored spots are respectively different from the colors of the silicon carbide main region and the hexagonal region observed under an optical microscope; and/or
所述六边形色斑的边部分别与所述碳化硅主体区域和所述六方形区域的氮含量不同。六边形色斑的形成可能与氮含量的分布是否均匀有关系,而六边形色斑的边部颜色在光学显微镜的不同的光强和光圈的模式观察呈现不同的颜色,如在偏光模式下的一种光强和光圈模式观察六边形色斑的边部的颜色发白,而碳化硅主体区域为黄色,空洞为黑色。如在偏光模式下另一种光强和光圈观察六边形色斑的边部颜色偏黄色,而碳化硅主体区域为墨绿色,空洞为黑色。The sides of the hexagonal colored spots are respectively different in nitrogen content from the silicon carbide main region and the hexagonal region. The formation of hexagonal stains may be related to whether the distribution of nitrogen content is uniform, and the color of the edges of hexagonal stains shows different colors under different light intensities and aperture modes of an optical microscope, such as in polarized light mode. A light intensity and aperture mode under one of the following modes observes that the color of the sides of the hexagonal patch is whitish, while the silicon carbide bulk areas are yellow and the voids are black. For example, under another light intensity and aperture, the color of the edge of the hexagonal color spot is yellowish, while the main area of the silicon carbide is dark green, and the cavity is black.
进一步地,六边形色斑的边部颜色包括颜色均一和不均一的情况;其边界包括清晰和不清晰的情况。六边形色斑的形状可能会因为一个或多个边很短而模糊呈现为五边形、四边形、三边形或类似圆形的形状。六边形色斑的区域较大时,六边形色斑的边部和六方形区域的区别会比较明显;但是,六边形色斑的区域较小时,六边形色斑的边部和六方形区域的边界模糊而可能会出现融为一体的情况。Further, the color of the edge of the hexagonal color spot includes uniform and non-uniform colors; the border includes clear and unclear conditions. The shape of the hexagonal patch may appear blurred as a pentagon, quadrilateral, triangle, or a circle-like shape because one or more of the sides are short. When the area of the hexagonal patch is larger, the difference between the edge of the hexagonal patch and the hexagonal area will be more obvious; however, when the area of the hexagonal patch is smaller, the edge and The borders of the hexagonal area are blurred and may merge into one.
优选地,所述六方形区域的氮含量不小于所述碳化硅主体区域的氮含量大于所述六边形色斑的边部的氮含量。更优选地,所述六方形区域大于所述碳化硅主体区域的氮含量的差值为A,所述碳化硅主体区域大于所述六边形色斑的边部的氮含量的差值为B,所述差值A不小于B。Preferably, the nitrogen content of the hexagonal region is not less than the nitrogen content of the silicon carbide main body region is greater than the nitrogen content of the edge of the hexagonal color spot. More preferably, the difference between the nitrogen content of the hexagonal region and the silicon carbide main region is A, and the difference between the nitrogen content of the silicon carbide main region and the edge of the hexagonal color spot is B. , the difference A is not less than B.
可选地,所述差值A大于B,在氮含量为4×10 18~1×10 19的N型碳化硅中,差值A的范围为1.5×10 18-4.5×10 18cm -3,优选为2.5×10 18-4.5×10 18cm -3,差值B的范围为0.1×10 18-2.5×10 18cm -3,优选为0.4×10 18-1×10 18cm -3Optionally, the difference A is greater than B, and in N-type silicon carbide with a nitrogen content of 4×10 18 to 1×10 19 , the range of the difference A is 1.5×10 18 -4.5×10 18 cm -3 , preferably 2.5×10 18 -4.5×10 18 cm -3 , and the range of the difference B is 0.1×10 18 -2.5×10 18 cm -3 , preferably 0.4×10 18 -1×10 18 cm -3 .
根据一种实施方式,所述六方形区域、所述碳化硅主体区域、所述六边形色斑的边部的氮含量分别为4.7×10 18cm -3、4×10 18cm -3、7.7×10 18cm -3According to an embodiment, the nitrogen contents of the hexagonal region, the silicon carbide main region, and the edge of the hexagonal color spot are 4.7×10 18 cm -3 , 4×10 18 cm -3 , 4.7×10 18 cm -3 , 7.7×10 18 cm -3 .
可选地,所述六边形色斑在所述碳化硅单晶晶片的长晶面形成六边形;所述六边形色斑的边部在所述碳化硅单晶晶片内部沿C轴延伸。所述碳化硅单晶晶片的晶型为4H-SiC或6H-SiC。Optionally, the hexagonal color spot forms a hexagon on the long crystal plane of the silicon carbide single crystal wafer; the edge of the hexagonal color spot is along the C-axis inside the silicon carbide single crystal wafer extend. The crystal form of the silicon carbide single crystal wafer is 4H-SiC or 6H-SiC.
可选地,所述六边形色斑为不等边的六边形。所述六边形色斑的边部的宽度不大于1mm;和/或所述六边形色斑的六个边部中距离最远的两个边部之间的距离不大于5mm。优选地,所述六边形色斑的边部宽度范围的上限选自70μm、60μm、50μm、40μm、30μm、20μm或10μm。所述六边形色斑的六个边部中距离最远的两个边部之间的距离范围的上限选自4mm、3mm、2mm、1mm、800μm、500μm、400μm、300μm、200μm、100μm、50μm或10μm。Optionally, the hexagonal color spots are unequal hexagons. The width of the side portion of the hexagonal color spot is not greater than 1 mm; and/or the distance between the farthest two side portions among the six side portions of the hexagonal color spot is not greater than 5 mm. Preferably, the upper limit of the edge width range of the hexagonal color spot is selected from 70 μm, 60 μm, 50 μm, 40 μm, 30 μm, 20 μm or 10 μm. The upper limit of the distance range between the two farthest sides of the six sides of the hexagonal color spot is selected from 4mm, 3mm, 2mm, 1mm, 800μm, 500μm, 400μm, 300μm, 200μm, 100μm, 50μm or 10μm.
优选地,所述六边形色斑的边部及六方区域所述占所述碳化硅单晶晶片的面积的比 0~2mm 2/6英寸。 Preferably, the ratio of the sides of the hexagonal colored spots and the hexagonal regions to the area of the silicon carbide single crystal wafer is 0˜2 mm 2 /6 inches.
可选地,所述六边形色斑的边部还包括空洞,所述六边形色斑的边部包含空洞的数量不大于10个。优选地,所述六边形色斑的边部包含的空洞数量为不大于8个。优选地,所述六边形色斑的边部包含的空洞数量不大于5个。更优选地,所述六边形色斑的边部包含的空洞数量不大于3个。Optionally, the sides of the hexagonal colored spots further include voids, and the number of voids contained in the sides of the hexagonal colored spots is not more than 10. Preferably, the number of cavities contained in the sides of the hexagonal colored spots is not more than 8. Preferably, the number of voids contained in the edge of the hexagonal color spot is not more than 5. More preferably, the number of voids contained in the edge of the hexagonal color spot is not more than three.
可选地,所述空洞的尺寸为不大于100μm。优选地,所述空洞的尺寸为10~100μm。进一步地,所述空洞的尺寸为10~50μm。Optionally, the size of the cavity is not greater than 100 μm. Preferably, the size of the cavity is 10-100 μm. Further, the size of the cavity is 10-50 μm.
可选地,空洞的形状可以为空心的六方缺陷。Alternatively, the void may be in the form of a hollow hexagonal defect.
可选地,所述六边形色斑的边部包括内侧边和外侧边,所述内侧边围成六方形区域,所述内侧边和所述外侧边之间包含空洞,不小于80%的数量的所述空洞的中心在所述内侧边和外侧边之间的中轴线的一侧。新型缺陷即六边形色斑和空洞缺陷数量少的含氮的碳化硅单晶晶片,本申请的碳化硅单晶晶片的电阻率均匀,由其制得的半导体器件的电学性能优良;碳化硅单晶晶片的性能如击穿场强优良,制得的器件延伸产生的空洞数量极低。Optionally, the side of the hexagonal color spot includes an inner side and an outer side, the inner side encloses a hexagonal area, and a cavity is included between the inner side and the outer side, No less than 80% of the voids are centered on one side of the central axis between the inner side and the outer side. The new type of defects is a nitrogen-containing silicon carbide single crystal wafer with a small number of hexagonal color spots and void defects. The silicon carbide single crystal wafer of the present application has uniform resistivity, and the semiconductor device prepared therefrom has excellent electrical properties; silicon carbide The performance of the single crystal wafer is excellent, such as the breakdown field strength, and the number of voids generated by the device extension is extremely low.
可选地,不小于90%的数量的所述空洞的中心在所述内侧边和外侧边之间的中轴线的一侧。优选地,不小于80%的数量的所述空洞的中心在所述六边形色斑的每条边部的连接区域。该碳化硅单晶晶片的六边形色斑和空洞的新型缺陷的数量少,单晶片的质量高。该空洞存在于六边形色斑的边部的区域更集中,更容易修复。由于空洞的数量为整数,空洞数量的80%的得出数量结果包含小数点时四舍五入为整数。Optionally, not less than 90% of the voids are centered on one side of the central axis between the inner side and the outer side. Preferably, not less than 80% of the voids are centered in the connecting area of each side of the hexagonal color spot. The silicon carbide single crystal wafer has a small number of hexagonal color spots and voids, and the quality of the single wafer is high. The voids are more concentrated in the areas on the sides of the hexagonal stain and are easier to repair. Since the number of holes is a whole number, 80% of the number of holes will be rounded to the nearest whole number if the result contains a decimal point.
可选地,所述六边形色斑的边部的短边比边存在的空洞数量多。Optionally, the short sides of the sides of the hexagonal colored spots have more cavities than the sides.
可选地,所述六边形色斑的边部及六方区域所述占所述碳化硅单晶晶片的面积的比0~2mm 2/6英寸。优选地,所述六边形色斑的边部及六方区域所述占所述碳化硅单晶晶片的面积的比0~1.5mm 2/6英寸。根据本申请的另一方面,提供了一种所述的碳化硅单晶晶片的制备方法,所述方法包括下述步骤: Optionally, the ratio of the sides of the hexagonal colored spots and the hexagonal regions to the area of the silicon carbide single crystal wafer is 0˜2 mm 2 /6 inches. Preferably, the ratio of the sides of the hexagonal colored spots and the hexagonal regions to the area of the silicon carbide single crystal wafer is 0˜1.5 mm 2 /6 inches. According to another aspect of the present application, a method for preparing the silicon carbide single crystal wafer is provided, the method comprising the following steps:
1)制备碳化硅单晶锭:1) Preparation of silicon carbide single crystal ingot:
提供具有氮气通道的坩埚,所述氮气通道设置在所述坩埚侧壁内并围绕坩埚内腔延伸,所述氮气通道的内侧壁小于所述氮气通道的外侧壁的密度;providing a crucible having a nitrogen channel, the nitrogen channel being disposed in the sidewall of the crucible and extending around the inner cavity of the crucible, the inner sidewall of the nitrogen channel being less dense than the outer sidewall of the nitrogen channel;
将碳化硅籽晶置于坩埚内顶部和碳化硅原料置于坩埚内底部,所述坩埚外组装保温结构后置于长晶炉内;The silicon carbide seed crystal is placed on the top of the crucible and the silicon carbide raw material is placed on the bottom of the crucible, and the crucible is assembled with a thermal insulation structure and placed in a crystal growth furnace;
利用物理气相传输法生长碳化硅单晶锭,在所述碳化硅单晶生长过程中,通过所述氮气通道向所述坩埚内腔渗透氮气,调节制得的碳化硅单晶锭中的氮的分布;The silicon carbide single crystal ingot is grown by the physical vapor transport method. During the growth of the silicon carbide single crystal, nitrogen is infiltrated into the inner cavity of the crucible through the nitrogen gas channel to adjust the nitrogen content in the prepared silicon carbide single crystal ingot. distributed;
2)将制得的所述碳化硅单晶锭经过包括切割的步骤,即制得所述的碳化硅单晶晶片。2) The prepared silicon carbide single crystal ingot is subjected to a step including cutting, that is, the silicon carbide single crystal wafer is prepared.
可选地,氮气通道为螺旋通道,螺旋通道沿坩埚的轴向围绕所述坩埚内腔螺旋延伸,在坩埚底部和顶部之间至少缠绕一次。Optionally, the nitrogen channel is a spiral channel, the spiral channel extends spirally around the inner cavity of the crucible along the axial direction of the crucible, and is wound between the bottom and the top of the crucible at least once.
优选地,内衬和外壳分别为桶状,内衬套设在外壳内紧密可拆卸连接,在内衬和外壳的交界面形成螺旋氮气通道,氮气通道的进气口和出气口都设置在坩埚的底端,即螺旋氮气通道在坩埚底部和顶部之间缠绕两次,通氮气的原理和循环水相似。Preferably, the inner liner and the outer shell are respectively barrel-shaped, the inner liner sleeve is provided in the outer shell to be tightly and detachably connected, a spiral nitrogen channel is formed at the interface between the inner liner and the outer shell, and the air inlet and outlet of the nitrogen channel are both arranged in the crucible The bottom end of the crucible, that is, the spiral nitrogen channel is wound twice between the bottom and the top of the crucible, and the principle of nitrogen flow is similar to that of circulating water.
可选地,所述内衬形成氮气通道部分的壁厚C为3-5mm,壁厚C太小容易被侵蚀透,氮气直接通到坩埚内腔内影响长晶稳定性,壁厚C太大容易阻碍氮气向坩埚里面的扩散,该设置方式在不影响发热的情况下,增加氮气的通透性。Optionally, the wall thickness C of the part of the lining forming the nitrogen channel is 3-5mm, the wall thickness C is too small and easy to be eroded, and the nitrogen directly passes into the inner cavity of the crucible to affect the stability of crystal growth, and the wall thickness C is too large. It is easy to hinder the diffusion of nitrogen into the crucible. This setting method increases the permeability of nitrogen without affecting the heat generation.
可选地,所述利用物理气相传输法生长碳化硅单晶锭的方法包括下述步骤:Optionally, the method for growing a silicon carbide single crystal ingot by a physical vapor transport method includes the following steps:
控制长晶炉的温度、压力和通入长晶炉内的惰性气体流量以对长晶炉内清洗除杂;Control the temperature and pressure of the crystal growth furnace and the flow of inert gas into the crystal growth furnace to clean and remove impurities in the crystal growth furnace;
升温阶段:调节长晶炉的温度至1800~2400K,控制坩埚内的压强为0.6×10 5~1.2×10 5Pa,通入长晶炉内的惰性气体流量为50-500mL/min,通入氮气通道的氮气流量V 1为20~200mL/min; Heating stage: adjust the temperature of the crystal growth furnace to 1800~2400K, control the pressure in the crucible to be 0.6×10 5 to 1.2×10 5 Pa, and the flow rate of the inert gas into the crystal growth furnace is 50-500mL/min. The nitrogen flow V 1 of the nitrogen channel is 20-200 mL/min;
长晶阶段:提高通入氮气通道的氮气流量V 2为50~500mL/min,所述V 2大于V 1,长晶温度为2200K-2800K,长晶压强为100-5000Pa,保持时间为80~120h,即制得所述的碳化硅单晶锭。 Crystal growth stage: increase the nitrogen flow V 2 into the nitrogen channel to 50-500mL/min, the V 2 is greater than V 1 , the crystal growth temperature is 2200K-2800K, the crystal growth pressure is 100-5000Pa, and the holding time is 80~ 120h, the silicon carbide single crystal ingot was prepared.
可选地,所述长晶阶段包括第一长晶阶段和第二长晶阶段,所述第一长晶阶段与第二长晶阶段的时间比为1:0.8-1.2,所述第一长晶阶段与第二长晶阶段的氮气入口和氮气出口调换。Optionally, the crystal growth stage includes a first crystal growth stage and a second crystal growth stage, the time ratio of the first crystal growth stage to the second crystal growth stage is 1:0.8-1.2, and the first crystal growth stage is 1:0.8-1.2. The nitrogen inlet and nitrogen outlet of the second crystal growth stage were exchanged.
优选地,所述惰性气体流量为300~400mL/min。更优选地,所述惰性气体流量为300mL/min。优先地,惰性气体为氩气和/或氦气。Preferably, the flow rate of the inert gas is 300-400 mL/min. More preferably, the flow rate of the inert gas is 300 mL/min. Preferably, the inert gas is argon and/or helium.
优选地,所述升温阶段的所述氮气流量V 1为40~100mL/min。更优选地,所述升温阶段的所述氮气流量V 1为60mL/min。优选地,所述长晶阶段的所述氮气流量V 2为110~400mL/min。更优选地,所述长晶阶段的所述氮气流量V 2为300mL/min。本申请的不同阶段的氮气分压和流量的控制方式,可以降低六边形色斑的数量和密度。优选,氮气为高纯氮气,纯度不低于99.99%。 Preferably, the nitrogen flow rate V 1 in the heating stage is 40-100 mL/min. More preferably, the nitrogen flow rate V 1 in the heating stage is 60 mL/min. Preferably, the nitrogen flow rate V 2 in the crystal growth stage is 110˜400 mL/min. More preferably, the nitrogen flow rate V 2 in the crystal growth stage is 300 mL/min. The control methods of nitrogen partial pressure and flow rate in different stages of the present application can reduce the number and density of hexagonal color spots. Preferably, the nitrogen is high-purity nitrogen with a purity of not less than 99.99%.
可选地,所述坩埚包括内衬和外壳,所述内衬形成所述氮气通道的内侧壁,所述外壳形成所述氮气通道的外侧壁,所述内衬的密度小于所述外壳的密度。优选地,所述内衬的密度不大于1.75g/cm 3。优选地,所述外壳的密度不小于1.85g/cm 3。更优选地,所述外壳的密度不小于1.90g/cm 3。优选,坩埚为石墨材质。外壳采用更致密的石墨材质,这样可减少高温下气氛的流失量,特别是防止蒸发的硅气氛逸出,而降低可能引起六边形色斑的 富碳气氛。氮气是在内衬上慢慢往里渗透,根据浓度梯度来扩散,由于内衬和外壳致密度不一样,往外扩散的阻力更大一点,因此氮气更多的往内部扩散,而在坩埚内部,在籽晶面边缘的氮气浓度大于籽晶面中心,即使PVT方法会导致径向温度的存在,这种结构和通气方式也会平衡掉PVT方法带来的不均匀性,从而使电阻率非常非常均匀,同时有效的减小六边形色斑的数量。 Optionally, the crucible includes an inner liner and an outer shell, the inner liner forms an inner side wall of the nitrogen gas channel, the outer shell forms an outer side wall of the nitrogen gas channel, and the density of the inner liner is lower than that of the outer shell . Preferably, the density of the inner liner is not greater than 1.75 g/cm 3 . Preferably, the density of the shell is not less than 1.85 g/cm 3 . More preferably, the density of the shell is not less than 1.90 g/cm 3 . Preferably, the crucible is made of graphite. The shell is made of denser graphite material, which reduces the loss of atmosphere at high temperature, especially the escape of evaporated silicon atmosphere, and reduces the carbon-rich atmosphere that may cause hexagonal stains. Nitrogen penetrates slowly into the lining and diffuses according to the concentration gradient. Since the densities of the lining and the outer shell are different, the resistance to diffusion is greater, so the nitrogen diffuses more into the interior, while inside the crucible, The nitrogen concentration at the edge of the seed face is greater than that at the center of the seed face, even though the PVT method would result in the presence of radial temperatures, this structure and ventilation will balance out the inhomogeneity brought about by the PVT method, resulting in a very, very high resistivity. Evenly and effectively reduce the number of hexagonal spots.
可选地,所述碳化硅原料为碳化硅多晶或碳化硅粉料。进一步地,所述碳化硅原料为碳化硅粉料,所述坩埚内装填的碳化硅原料包括上层原料和下层原料,上层原料小于下层原料的粒径,所述上层原料在碳化硅原料中的占比为30-40V%。优选地,所述上层原料的粒径为5-10mm,下层原料的粒径为20-30mm。底层的大颗粒原料之间的缝隙较大会增加原料之间的热辐射率从而增加底层原料内温度分布的均匀性,这样在一个合适的温度下就会使原料蒸发的更快,但是大颗粒原料会造成气氛向生长腔内传输的不均匀性,因此在原料顶置5-10mm的小颗粒原料,提供较小的气氛孔道,使原本较强的气氛流通过更多更密的小孔道均匀开,使气氛更均匀。气氛均匀后会使长晶面的过饱和度变得均匀,从而长晶更稳定,有效的减少六边形色斑的数量和密度。另一方面用下层原料用大颗粒SIC粉料,减缓原料颗粒完全碳化的时间,以降低可能引起六边形色斑的富碳气氛。Optionally, the silicon carbide raw material is silicon carbide polycrystalline or silicon carbide powder. Further, the silicon carbide raw material is silicon carbide powder, the silicon carbide raw material filled in the crucible includes an upper layer raw material and a lower layer raw material, the upper layer raw material is smaller than the particle size of the lower layer raw material, and the proportion of the upper layer raw material in the silicon carbide raw material is ratio is 30-40V%. Preferably, the particle size of the upper layer raw material is 5-10 mm, and the particle size of the lower layer raw material is 20-30 mm. The larger gap between the raw materials with large particles in the bottom layer will increase the thermal radiation rate between the raw materials and increase the uniformity of temperature distribution in the raw materials in the bottom layer, so that the raw materials will evaporate faster at a suitable temperature, but the raw materials with large particles will evaporate faster. It will cause uneven transmission of the atmosphere into the growth chamber. Therefore, small particles of 5-10mm are placed on top of the raw materials to provide smaller atmosphere channels, so that the originally stronger atmosphere can flow through more and denser small channels evenly. open to make the atmosphere more uniform. After the atmosphere is uniform, the supersaturation of the crystal growth plane will become uniform, so that the crystal growth will be more stable, and the number and density of hexagonal color spots will be effectively reduced. On the other hand, using large-particle SIC powder as the raw material for the lower layer can slow down the time for the complete carbonization of the raw material particles, so as to reduce the carbon-rich atmosphere that may cause hexagonal color spots.
可选地,所述涂层为TaC涂层。涂层的设置防止籽晶在长晶过程中的背部蒸发,而引起的在六边形色斑上的空洞缺陷。优选地,所述涂层通过CVD法(化学气相沉积)、PVD法(物理气相沉积)或MBE法(分子束外延)形成。Optionally, the coating is a TaC coating. The provision of the coating prevents the backside evaporation of the seed crystals during the growth process, which causes void defects on the hexagonal color spots. Preferably, the coating is formed by a CVD method (chemical vapor deposition), a PVD method (physical vapor deposition) or an MBE method (molecular beam epitaxy).
可选地,所述碳化硅籽晶的硅面的粗糙度Ra<0.5。为减少碳化硅单晶内部位错的数量特别是TSD(螺形位错)。在长晶前,对籽晶的碳面进行精细的抛光处理,使其表面充分光滑,Si面也进行精细的抛光处理,使其没有划痕和尽可能光滑。Optionally, the roughness of the silicon surface of the silicon carbide seed crystal is Ra<0.5. In order to reduce the number of internal dislocations in the silicon carbide single crystal, in particular, TSD (screw dislocations). Before crystal growth, the carbon surface of the seed crystal is finely polished to make the surface sufficiently smooth, and the Si surface is also finely polished to make it scratch-free and as smooth as possible.
可选地,所述碳化硅原料的中间部位装填硅粉。优选地,所述硅粉装填在设置通孔的装料器内,所述装料器装填在所述碳化硅原料的中间部位。碳化硅原料中装填硅粉用于补偿碳化硅单晶生长时的升华气氛中的硅,进一步将硅粉放中间是因为PVT生长法中加热线圈加热坩埚中的温度最低,使得硅粉不会在长晶初期就过早挥发,以降低可能引起六边形色斑的富碳气氛。Optionally, the middle part of the silicon carbide raw material is filled with silicon powder. Preferably, the silicon powder is loaded in a loader provided with a through hole, and the loader is loaded in the middle part of the silicon carbide raw material. The silicon carbide raw material is filled with silicon powder to compensate for the silicon in the sublimation atmosphere during the growth of silicon carbide single crystal, and the silicon powder is further placed in the middle because the temperature in the heating coil heating crucible in the PVT growth method is the lowest, so that the silicon powder will not be in the sublimation atmosphere. Premature volatilization in the early stage of crystal growth to reduce the carbon-rich atmosphere that can cause hexagonal stains.
根据本申请的另一方面,提供了一种碳化硅单晶锭,所述碳化硅单晶锭经过包括切割步骤处理形成碳化硅单晶晶片;所述碳化硅单晶晶片选自上述任一所述的碳化硅单晶晶片或所述碳化硅单晶晶片选自上述任一所述方法制备得到的碳化硅单晶晶片。According to another aspect of the present application, a silicon carbide single crystal ingot is provided, and the silicon carbide single crystal ingot is processed by including a cutting step to form a silicon carbide single crystal wafer; the silicon carbide single crystal wafer is selected from any of the above The silicon carbide single crystal wafer or the silicon carbide single crystal wafer is selected from the silicon carbide single crystal wafer prepared by any of the above-mentioned methods.
可选地,所述碳化硅单晶锭经过包括切割、抛光步骤处理形成碳化硅单晶晶片。进一步地,所述碳化硅单晶锭经过端面加工、多线切割、研磨、机械抛光、化学机械抛光、清 洗封装、形成开盒即用的碳化硅单晶晶片。Optionally, the silicon carbide single crystal ingot is processed to form a silicon carbide single crystal wafer through the steps of cutting and polishing. Further, the silicon carbide single crystal ingot is subjected to end face processing, multi-wire cutting, grinding, mechanical polishing, chemical mechanical polishing, cleaning and packaging to form a silicon carbide single crystal wafer that is ready to use out of the box.
可选地,沿C轴延伸的碳化硅单晶的生长方向,所述六边形色斑的边部的宽度增大,所述六边形色斑的边部的宽度增大,所述六边形色斑的六个边部中距离最远的两个边部之间的距离增大。Optionally, in the growth direction of the silicon carbide single crystal extending along the C-axis, the width of the edge of the hexagonal color spot increases, the width of the edge of the hexagonal color spot increases, and the hexagonal color spot increases. The distance between the two farthest edges among the six edges of the edge-shaped patch increases.
可选地,所述六边形色斑的边部还包括空洞,沿C轴延伸的碳化硅单晶的生长方向,所述空洞有延伸。Optionally, the edge of the hexagonal color spot further includes a cavity, and the cavity extends along the growth direction of the silicon carbide single crystal along the C-axis.
可选地,六边形色斑会出现在碳化硅单晶锭的沿C轴延伸的碳化硅单晶的生长方向的部分区域,即同一碳化硅单晶锭切割后制得的碳化硅单晶晶片中的六边形色斑的数量不同。Optionally, the hexagonal color spots will appear in a part of the growth direction of the silicon carbide single crystal extending along the C-axis of the silicon carbide single crystal ingot, that is, the silicon carbide single crystal obtained by cutting the same silicon carbide single crystal ingot. The number of hexagonal colored spots in the wafers varies.
可选地,其包括上述任一项所述的碳化硅单晶晶片的制备方法中的所述步骤1)的制备碳化硅单晶锭的方法。Optionally, it includes the method for preparing a silicon carbide single crystal ingot in step 1) of the method for preparing a silicon carbide single crystal wafer described in any one of the above.
本申请中,六边形色斑作为一种碳化硅单晶晶片中的新型缺陷,六边形色斑的每个边部与碳化硅主体区域的表面平齐,并不是六边形的凹坑,但是呈现出与碳化硅主体区域颜色不同的六边形或近六边形,本申请将所述六边形色斑的边部组成的区域定义为六边形色斑,其它的性质参见本申请的其它部分。In this application, the hexagonal color spot is a new type of defect in the silicon carbide single crystal wafer, and each edge of the hexagonal color spot is flush with the surface of the silicon carbide main body area, not a hexagonal pit , but it exhibits a hexagonal or nearly hexagonal shape with a different color from the main area of the silicon carbide. This application defines the area formed by the edge of the hexagonal color spot as a hexagonal color spot. other parts of the application.
本申请中,所述的六边形色斑的边部包含空洞的数量,在不做特别说明的情况下是指每个六边形色斑的所有边部包含的空洞的数量。In the present application, the number of cavities included in the sides of the hexagonal colored spots refers to the number of cavities included in all the sides of each hexagonal colored spot unless otherwise specified.
本申请的有益效果包括但不限于:The beneficial effects of this application include but are not limited to:
1.根据本申请的碳化硅单晶晶片,具有发现含氮的碳化硅单晶晶片中存在的新型缺陷即六边形色斑,该六边形色斑的颜色不同于碳化硅主体区域的颜色,但与平面六边形空隙缺陷不同并不是六边形的空洞,六边形色斑会使得碳化硅单晶晶片的电阻率不均匀,会严重影响碳化硅单晶晶片制得的半导体器件的电学性能,如使得在碳化硅单晶晶片上做的器件失效,本申请的碳化硅单晶晶片包含六边形色斑数量少。1. A silicon carbide single crystal wafer according to the present application, having a novel defect found in nitrogen-containing silicon carbide single crystal wafers, namely a hexagonal color spot, the color of the hexagonal color spot is different from the color of the silicon carbide main region However, unlike the plane hexagonal void defect, it is not a hexagonal void. The hexagonal color spot will make the resistivity of the silicon carbide single crystal wafer uneven, which will seriously affect the semiconductor device made from the silicon carbide single crystal wafer. Electrical properties, such as failure of devices fabricated on silicon carbide single crystal wafers, the silicon carbide single crystal wafers of the present application contain a small number of hexagonal color spots.
2.根据本申请的碳化硅单晶晶片,具有发现含氮的碳化硅单晶晶片中存在的新型缺陷即六边形色斑,六边形色斑上存在的空洞缺陷,该六边形色斑的颜色不同于碳化硅主体区域的颜色,但与平面六边形空隙缺陷不同并不是六边形的空洞,六边形色斑会使得碳化硅单晶晶片的电阻率不均匀,会严重影响碳化硅单晶晶片制得的半导体器件的电学性能,如使得在碳化硅单晶晶片上做的器件失效;空洞的存在不仅影响碳化硅单晶晶片的性能如击穿场强,并且空洞可能会延伸至以碳化硅单晶晶片作为单晶片制得的器件中;本申请的碳化硅单晶晶片包含六边形色斑和空洞数量少。2. According to the silicon carbide single crystal wafer of the present application, it is found that the novel defect existing in the silicon carbide single crystal wafer containing nitrogen is hexagonal color spot, the void defect existing on the hexagonal color spot, the hexagonal color spot. The color of the spot is different from the color of the main area of silicon carbide, but it is not a hexagonal void unlike the plane hexagonal void defect. The hexagonal color spot will make the resistivity of the silicon carbide single crystal wafer uneven, which will seriously affect the The electrical properties of semiconductor devices made of silicon carbide single crystal wafers, such as making devices made on silicon carbide single crystal wafers fail; the presence of voids not only affects the performance of silicon carbide single crystal wafers such as breakdown field strength, but also voids may It extends to the device made by using the silicon carbide single crystal wafer as a single wafer; the silicon carbide single crystal wafer of the present application contains hexagonal color spots and a small number of voids.
3.根据本申请的碳化硅单晶晶片,具有的位错、碳包裹体、层错等的缺陷密度低、电阻率均匀。3. The silicon carbide single crystal wafer according to the present application has low defect density of dislocations, carbon inclusions, stacking faults, etc., and uniform resistivity.
4.根据本申请的碳化硅单晶晶片的制备方法,制得的碳化硅单晶晶片的六边形色斑数量少,六边形色斑上存在的空洞缺陷少,位错、碳包裹体、层错等的缺陷密度低、电阻率均匀;控制方法简单,操作方便。4. According to the preparation method of the silicon carbide single crystal wafer of the present application, the obtained silicon carbide single crystal wafer has few hexagonal color spots, few void defects, dislocations and carbon inclusions on the hexagonal color spots. , stacking fault and other defect density is low, the resistivity is uniform; the control method is simple, and the operation is convenient.
5.根据本申请的碳化硅单晶晶锭,本申请的碳化硅晶锭包含六边形色斑和空洞数量少,本申请具有发现含氮的碳化硅晶锭中存在的新型缺陷即六边形色斑,该六边形色斑的颜色不同与碳化硅主体区域的颜色,但与平面六边形空隙缺陷不同并不是六边形的空洞,六边形色斑会使得碳化硅晶锭的电阻率不均匀,会严重影响碳化硅晶锭制得的碳化硅单晶晶片,进而影响制得的半导体器件的电学性能,如使得在碳化硅单晶晶片上做的器件失效,本申请的碳化硅晶锭包含六边形色斑数量少。5. According to the silicon carbide single crystal ingot of the present application, the silicon carbide ingot of the present application contains hexagonal color spots and a small number of voids, and the present application has a new defect found in the nitrogen-containing silicon carbide ingot, namely hexagonal The color of the hexagonal color spot is different from the color of the main area of the silicon carbide, but it is not a hexagonal void unlike the plane hexagonal void defect. The hexagonal color spot will make the silicon carbide ingot. The non-uniform resistivity will seriously affect the silicon carbide single crystal wafer prepared from the silicon carbide ingot, and then affect the electrical properties of the prepared semiconductor device. For example, the device made on the silicon carbide single crystal wafer will fail. The silicon ingot contains a small number of hexagonal color spots.
6.根据本申请的碳化硅单晶晶锭,发现空洞的存在不仅影响碳化硅单晶晶片的性能如击穿场强,并且空洞可能会延伸至以碳化硅单晶晶片作为单晶片制得的器件中。6. According to the silicon carbide single crystal ingot of the present application, it is found that the existence of voids not only affects the properties of silicon carbide single crystal wafers such as breakdown field strength, but also voids may extend to silicon carbide single crystal wafers as single wafers. in the device.
附图说明Description of drawings
此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings described herein are used to provide further understanding of the present application and constitute a part of the present application. The schematic embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation of the present application. In the attached image:
图1为组装后的坩埚至于长晶炉内的示意图。FIG. 1 is a schematic view of the assembled crucible inside the crystal growth furnace.
图2a、2b、2c分别为本申请实施例1涉及的碳化硅单晶锭中长晶初期的碳化硅单晶晶片2#存在的3种六边形色斑示意图。2a, 2b, and 2c are schematic diagrams of three hexagonal color spots existing in the silicon carbide single crystal wafer 2# in the early stage of crystal growth in the silicon carbide single crystal ingot according to Example 1 of the present application, respectively.
图3a、3b、3c分别为本申请实施例1涉及的碳化硅单晶锭制得的长晶中期碳化硅单晶晶片8#中存在的3种六边形色斑示意图。Figures 3a, 3b, and 3c are schematic diagrams of three hexagonal color spots existing in the silicon carbide single crystal wafer 8# in the middle stage of crystal growth obtained from the silicon carbide single crystal ingot involved in Example 1 of the present application, respectively.
图4a、4b、4c分别为本申请实施例1涉及的碳化硅单晶锭中沿生长方向延伸的连续3个碳化硅单晶晶片中同一C轴位置的六边形色斑。4a, 4b, and 4c are respectively hexagonal color spots at the same C-axis position in three continuous silicon carbide single crystal wafers extending along the growth direction in the silicon carbide single crystal ingot according to Example 1 of the application.
图5为本申请实施例1涉及的碳化硅单晶晶片8#的一个六边形色斑。FIG. 5 is a hexagonal color spot of the silicon carbide single crystal wafer 8# involved in Example 1 of the application.
图6为腐蚀后的图5中的六边形色斑。FIG. 6 is the hexagonal color spot in FIG. 5 after etching.
图7碳化硅单晶晶片8#中的图4c中的碳化硅单晶晶片中的一个六边形色斑相关的氮含量。Nitrogen content associated with a hexagonal color spot in the silicon carbide single crystal wafer in FIG. 4c in FIG. 7 in silicon carbide single crystal wafer 8#.
图8为一种实施方式的碳化硅单晶晶片的结构示意图;8 is a schematic structural diagram of a silicon carbide single crystal wafer according to an embodiment;
图9为一种实施方式的碳化硅晶锭切割成碳化硅单晶晶片的连续几片碳化硅单晶晶片的结构示意图。FIG. 9 is a schematic structural diagram of several consecutive silicon carbide single crystal wafers cut from a silicon carbide ingot according to an embodiment.
具体实施方式Detailed ways
下面结合实施例详述本申请,但本申请并不局限于这些实施例。The present application will be described in detail below with reference to the examples, but the present application is not limited to these examples.
如无特别说明,本申请的实施例中的原料和催化剂均通过商业途径购买。Unless otherwise specified, the raw materials and catalysts in the examples of the present application are purchased through commercial channels.
本申请的实施例中分析方法如下:The analytical method in the embodiment of the application is as follows:
利用Olympus多功能光学显微镜观察六边形色斑的形貌;The morphology of hexagonal stains was observed by Olympus multifunctional optical microscope;
利用二次离子质谱,即SIMS为Secondary Ion Mass Spectroscopy检测碳化硅单晶的氮含量;Using secondary ion mass spectrometry, SIMS is Secondary Ion Mass Spectroscopy to detect the nitrogen content of silicon carbide single crystal;
利用拉曼光谱仪测试碳化硅单晶晶片的元素组成;Use Raman spectrometer to test the elemental composition of silicon carbide single crystal wafer;
利用高分辨率的XRD,测试晶片半峰宽检测晶体质量和晶型结构如晶向。Using high-resolution XRD, the half-width of the wafer is measured to detect the crystal quality and crystal structure such as crystal orientation.
实施例1Example 1
参考图1,坩埚侧壁设置氮气通道6,氮气通道6设置在坩埚侧壁内并围绕坩埚内腔延伸,氮气通道的内侧壁小于氮气通道的外侧壁的密度。Referring to FIG. 1 , the sidewall of the crucible is provided with a nitrogen gas channel 6 . The nitrogen gas channel 6 is arranged in the sidewall of the crucible and extends around the inner cavity of the crucible. The inner sidewall of the nitrogen gas channel is less dense than the outer sidewall of the nitrogen gas channel.
作为一种实施方式,坩埚2包括内衬21和外壳22,坩埚侧壁形成氮气通道6,氮气通道6为螺旋通道,螺旋通道沿坩埚的轴向围绕坩埚内腔螺旋延伸,氮气通道在坩埚底部和顶部之间至少缠绕一次。例如,氮气通道自坩埚底部的进气口71延伸至坩埚顶部后又延伸坩埚底部形成出气口72。As an embodiment, the crucible 2 includes a lining 21 and an outer shell 22, the sidewall of the crucible forms a nitrogen gas channel 6, the nitrogen gas channel 6 is a spiral channel, the spiral channel extends spirally around the inner cavity of the crucible along the axial direction of the crucible, and the nitrogen gas channel is at the bottom of the crucible. and the top at least once. For example, the nitrogen gas channel extends from the gas inlet 71 at the bottom of the crucible to the top of the crucible and then extends to the bottom of the crucible to form the gas outlet 72 .
具体的,内衬21和外壳22分别为桶状,内衬21套设在外壳22内,内衬21和外壳22密封贴合拼接设置,在内衬21和外壳22的交界面形成螺旋氮气通道,即在内衬21和外壳22内壁各做一半,两者拼接起来是一个螺旋通道,氮气通道的进气口71和出气口72都设置在坩埚的底端,即螺旋氮气通道在坩埚底部和顶部之间缠绕两次。Specifically, the inner liner 21 and the outer shell 22 are respectively barrel-shaped, the inner liner 21 is sleeved in the outer shell 22, the inner liner 21 and the outer shell 22 are sealed and spliced together, and a spiral nitrogen gas channel is formed at the interface between the inner liner 21 and the outer shell 22 , that is, the inner wall of the lining 21 and the inner wall of the outer shell 22 are each made in half, and the two are spliced together to form a spiral channel. The air inlet 71 and the air outlet 72 of the nitrogen channel are both arranged at the bottom end of the crucible, that is, the spiral nitrogen channel is at the bottom of the crucible and the gas outlet 72. Wrap twice between the tops.
作为一种实施方式,内衬形成氮气通道6部分的壁厚C为3-5mm,壁厚C太小容易被侵蚀透,氮气直接通到坩埚内腔内影响长晶稳定性,壁厚C太大容易阻碍氮气向坩埚里面的扩散,该设置方式在不影响发热的情况下,增加氮气的通透性。As an embodiment, the wall thickness C of the lining forming the nitrogen channel 6 is 3-5mm, and the wall thickness C is too small to be easily eroded. It is easy to hinder the diffusion of nitrogen into the crucible. This setting method increases the permeability of nitrogen without affecting the heat generation.
实施例2Example 2
参考图1,根据本申请的一种实施方式,一种利用实施例1的坩埚制备碳化硅单晶锭的方法包括下述步骤:Referring to FIG. 1 , according to an embodiment of the present application, a method for preparing a silicon carbide single crystal ingot using the crucible of Example 1 includes the following steps:
1)制备碳化硅单晶锭:1) Preparation of silicon carbide single crystal ingot:
提供实施例1的具有氮气通道的坩埚,氮气通道设置在坩埚侧壁内并围绕坩埚内腔延伸,氮气通道的内侧壁小于氮气通道的外侧壁的密度;The crucible with the nitrogen gas channel of Example 1 is provided, the nitrogen gas channel is arranged in the sidewall of the crucible and extends around the inner cavity of the crucible, and the inner sidewall of the nitrogen gas channel is less dense than the outer sidewall of the nitrogen gas channel;
将碳化硅籽晶1置于坩埚2内顶部和碳化硅原料3置于坩埚2内底部,坩埚2外组装保温结构3后置于长晶炉4内,采用感应线圈5进行加热;The silicon carbide seed crystal 1 is placed on the top of the crucible 2 and the silicon carbide raw material 3 is placed on the bottom of the crucible 2, the crucible 2 is assembled with the heat preservation structure 3 and placed in the crystal growth furnace 4, and the induction coil 5 is used for heating;
温度控制器12控制长晶炉的温度、通过真空系统8控制压力和通过惰性气体系统9通入长晶炉10内的惰性气体流量以对长晶炉10内清洗除杂;The temperature controller 12 controls the temperature of the crystal growth furnace, controls the pressure through the vacuum system 8, and passes the inert gas flow into the crystal growth furnace 10 through the inert gas system 9 to clean and remove impurities in the crystal growth furnace 10;
升温阶段:调节长晶炉的温度至1800~2400K,控制坩埚2内的压强为0.6×10 5~1.2×10 5Pa,通入长晶炉10内的惰性气体流量为50-500mL/min,通入氮气通道的氮气流量V 1为20~200mL/min; Heating stage: adjust the temperature of the crystal growth furnace to 1800-2400K, control the pressure in the crucible 2 to be 0.6×10 5 to 1.2×10 5 Pa, and the flow rate of the inert gas into the crystal growth furnace 10 to be 50-500mL/min, The nitrogen flow V 1 passing into the nitrogen channel is 20-200 mL/min;
长晶阶段:提高通入氮气通道的氮气流量V 2为50~500mL/min,V 2大于V 1,长晶温度为2200K-2800K,长晶压强为100-5000Pa,保持时间为80~120h; Crystal growth stage: increase the nitrogen flow V 2 into the nitrogen channel to 50-500mL/min, V 2 is greater than V 1 , the crystal growth temperature is 2200K-2800K, the crystal growth pressure is 100-5000Pa, and the holding time is 80-120h;
停止通入氮气,并持续通入惰性气体,通入惰性气体的流量不变;Stop feeding nitrogen, and continue feeding inert gas, and the flow rate of feeding inert gas remains unchanged;
降温阶段:关闭中频加热电源,增加长晶炉的石英管内循环水流量,使长晶炉腔快速降温,降温时间约10h,等降温结束,关闭保护惰性气体流量;Cooling stage: turn off the intermediate frequency heating power supply, increase the circulating water flow in the quartz tube of the crystal growth furnace, and quickly cool the crystal growth furnace chamber.
降温结束,开炉得到电阻率均匀的4英寸、6英寸或8英寸的N型碳化硅单晶锭;After the cooling is completed, the furnace is opened to obtain a 4-inch, 6-inch or 8-inch N-type silicon carbide single crystal ingot with uniform resistivity;
2)将制得的碳化硅单晶锭经过包括切割的步骤,即制得碳化硅单晶晶片。2) The prepared silicon carbide single crystal ingot is subjected to a step including cutting, that is, a silicon carbide single crystal wafer is prepared.
对制得的碳化硅单晶晶片进X射线衍射检测六边形色斑的边部的方向垂直于<10-10>方向。制得的一种碳化硅单晶晶片的结构示意图参见图8,和制得的一种碳化硅晶锭切割成碳化硅单晶晶片的结构示意图参见图9。The direction of the edge of the hexagonal color spot detected by X-ray diffraction on the prepared silicon carbide single crystal wafer is perpendicular to the <10-10> direction. A schematic structural diagram of a prepared silicon carbide single crystal wafer is shown in FIG. 8 , and a schematic structural diagram of a prepared silicon carbide ingot cut into a silicon carbide single crystal wafer is shown in FIG. 9 .
实施例3碳化硅单晶锭1#的制备Example 3 Preparation of Silicon Carbide Single Crystal Ingot 1#
碳化硅单晶锭1#的制备方法包括下述步骤:The preparation method of silicon carbide single crystal ingot 1# comprises the following steps:
提供实施例1的具有氮气通道的坩埚,氮气通道设置在坩埚侧壁内并围绕坩埚内腔延伸,氮气通道的内侧壁密度为1.70g/cm 3,外壳的密度为1.90g/cm 3The crucible with the nitrogen gas channel of Example 1 is provided, the nitrogen gas channel is arranged in the side wall of the crucible and extends around the inner cavity of the crucible, the inner wall density of the nitrogen gas channel is 1.70g/cm 3 , and the density of the outer shell is 1.90g/cm 3 ;
将碳化硅籽晶置于坩埚内顶部和碳化硅粉料置于坩埚内底部,坩埚外组装保温结构后密封于长晶炉内;The silicon carbide seed crystal is placed on the top of the crucible and the silicon carbide powder is placed on the bottom of the crucible, and the heat preservation structure is assembled outside the crucible and sealed in the crystal growth furnace;
控制长晶炉的温度、压力和通入长晶炉内的氩气流量以对长晶炉内清洗除杂;Control the temperature and pressure of the crystal growth furnace and the flow of argon gas into the crystal growth furnace to clean and remove impurities in the crystal growth furnace;
升温阶段:调节长晶炉的温度至2200K,控制坩埚内的压强为0.9×10 5Pa,通入长晶炉内的氩气流量为300mL/min,通入氮气通道的氮气流量V 1为40mL/min; Heating stage: adjust the temperature of the crystal growth furnace to 2200K, control the pressure in the crucible to be 0.9×10 5 Pa, the flow rate of argon gas into the crystal growth furnace is 300mL/min, and the flow rate V 1 of nitrogen gas into the nitrogen channel is 40mL /min;
长晶阶段:提高通入氮气通道的氮气流量V 2为200mL/min,长晶温度为2400K,长晶压强为1000Pa,保持时间为100h; Crystal growth stage: increase the nitrogen flow V 2 into the nitrogen channel to 200 mL/min, the growth temperature to 2400 K, the growth pressure to 1000 Pa, and the holding time to 100 h;
停止通入氮气,并持续通入惰性气体,通入氩气的流量不变;Stop feeding nitrogen, and continue feeding inert gas, and the flow rate of argon is unchanged;
降温阶段:关闭中频加热电源,增加长晶炉的石英管内循环水流量,使长晶炉腔快速降温,降温时间10h,等降温结束,关闭保护惰性气体流量;Cooling stage: turn off the intermediate frequency heating power supply, increase the circulating water flow in the quartz tube of the crystal growth furnace, and quickly cool the crystal growth furnace cavity.
降温结束,开炉得到电阻率均匀的N型碳化硅单晶锭1#。After the cooling is completed, the furnace is opened to obtain an N-type silicon carbide single crystal ingot 1# with uniform resistivity.
碳化硅单晶晶片的制备,将碳化硅单晶锭1#述经过端面加工、多线切割、研磨、机械 抛光、化学机械抛光、清洗封装、形成开盒即用的6英寸的碳化硅单晶晶片,该制备方法不限于6英寸的碳化硅单晶,还可以是4英寸、8英寸和12英寸等。以下述尺寸的碳化硅单晶晶片为例进行说明,碳化硅单晶锭1#制得多片厚度为350±25μm的尺度为6英寸的碳化硅单晶晶片,自籽晶沿着长晶方向分别为碳化硅单晶晶片1#、碳化硅单晶晶片2#、碳化硅单晶晶片3#、碳化硅单晶晶片4#等,以此类推。其中,碳化硅单晶晶片2#属于长晶初期阶段,碳化硅单晶晶片8#属于长晶中期阶段,碳化硅单晶晶片中的六边形色斑的数量相同。For the preparation of silicon carbide single crystal wafers, the silicon carbide single crystal ingot 1# is processed by end face processing, multi-wire cutting, grinding, mechanical polishing, chemical mechanical polishing, cleaning and packaging to form a 6-inch silicon carbide single crystal that is ready to use out of the box. For wafers, the preparation method is not limited to a 6-inch silicon carbide single crystal, but can also be 4 inches, 8 inches, and 12 inches. Taking the silicon carbide single crystal wafers of the following dimensions as an example, the silicon carbide single crystal ingot 1# has produced multiple silicon carbide single crystal wafers with a thickness of 350±25 μm and a size of 6 inches, from the seed crystal along the crystal growth direction They are silicon carbide single crystal wafer 1#, silicon carbide single crystal wafer 2#, silicon carbide single crystal wafer 3#, silicon carbide single crystal wafer 4#, etc., and so on. Among them, silicon carbide single crystal wafer 2# belongs to the initial stage of crystal growth, silicon carbide single crystal wafer 8# belongs to the middle stage of crystal growth, and the number of hexagonal color spots in the silicon carbide single crystal wafer is the same.
图2a、2b、2c分别为碳化硅单晶晶片1#中的3个不同的六边形色斑。图3a、3b、3c分别为碳化硅单晶晶片4#中的存在的3个不同的六边形色斑。图4a、4b、4c分别为碳化硅单晶晶片6#、7#、8#中的存在的同一个六边形色斑的延伸。Figures 2a, 2b, and 2c respectively show three different hexagonal color spots in the silicon carbide single crystal wafer 1#. Figures 3a, 3b, and 3c respectively show three different hexagonal color spots existing in the silicon carbide single crystal wafer 4#. Figures 4a, 4b, and 4c are extensions of the same hexagonal color spot existing in silicon carbide single crystal wafers 6#, 7#, and 8#, respectively.
碳化硅单晶晶片中的六边形色斑的数目10个,所有六边形色斑上存在的空洞的含量共为25个,氮含量为6-8×10 18cm -3,电阻率为0.020-0.024Ω·cm,六边形色斑的边部和立方区域的总面积为2平方毫米。 The number of hexagonal colored spots in the silicon carbide single crystal wafer is 10, the content of voids on all hexagonal colored spots is 25 in total, the nitrogen content is 6-8×10 18 cm -3 , and the resistivity is 0.020-0.024Ω·cm, and the total area of the edge and cubic area of the hexagonal stain is 2 square millimeters.
实施例4碳化硅单晶锭2#的制备Example 4 Preparation of Silicon Carbide Single Crystal Ingot 2#
本实施例的碳化硅单晶锭2#与实施例3的碳化硅单晶锭1#的制备方法不同之处在于,长晶阶段包括第一长晶阶段和第二长晶阶段,第一长晶阶段与第二长晶阶段的时间比为1:1,第一长晶阶段与第二长晶阶段的氮气入口和氮气出口调换,长晶的具体的步骤包括:The difference between the preparation method of the silicon carbide single crystal ingot 2# of the present embodiment and the silicon carbide single crystal ingot 1# of the embodiment 3 is that the crystal growth stage includes a first crystal growth stage and a second crystal growth stage. The time ratio between the crystallization stage and the second crystallization stage is 1:1, the nitrogen inlet and nitrogen outlet of the first crystallization stage and the second crystallization stage are exchanged, and the specific steps of crystallization include:
第一长晶阶段:先把氮气流量增加到200ml/min,控制红外测温计温度为2200K,控制生长腔内的绝对压强在1000Pa,生长50h;The first crystal growth stage: first increase the nitrogen flow rate to 200ml/min, control the temperature of the infrared thermometer to 2200K, control the absolute pressure in the growth chamber to 1000Pa, and grow for 50h;
第二长晶阶段:把氮气进气口和出气口调换,阶段一的进气口变成出气口,出气口变成进气口,控制红外测温计温度为2400K,控制生长腔内的绝对压强在1000Pa,生长50h。The second crystal growth stage: Swap the nitrogen gas inlet and outlet, the gas inlet in stage one becomes the gas outlet, and the gas outlet becomes the gas inlet, control the temperature of the infrared thermometer to 2400K, and control the absolute temperature in the growth chamber. The pressure is 1000Pa, and the growth is 50h.
碳化硅单晶晶片中的六边形色斑的数目为5个,所有六边形色斑上存在的空洞的含量共为5个,5个空洞靠近外侧边的位置,氮含量为8-9×10 18cm -3,电阻率为0.018-0.021Ω·cm,六边形色斑的边部和立方区域的总面积小于0.8平方毫米。 The number of hexagonal colored spots in the silicon carbide single crystal wafer is 5, the content of cavities existing on all hexagonal colored spots is 5 in total, and the 5 cavities are located near the outer edge, and the nitrogen content is 8- 9×10 18 cm -3 , the resistivity is 0.018-0.021Ω·cm, and the total area of the edge and cubic area of the hexagonal color spot is less than 0.8 square millimeter.
碳化硅单晶晶片中的六边形色斑的数目为0.027个/平方厘米,密度变化率为4%。The number of hexagonal colored spots in the silicon carbide single crystal wafer was 0.027/cm 2 , and the density change rate was 4%.
实施例5碳化硅单晶锭3#的制备Example 5 Preparation of Silicon Carbide Single Crystal Ingot 3#
本实施例的碳化硅单晶锭3#与实施例4的碳化硅单晶锭2#的制备方法不同之处在于,The difference between the preparation method of the silicon carbide single crystal ingot 3# of the present embodiment and the silicon carbide single crystal ingot 2# of the embodiment 4 is that:
升温阶段:调节长晶炉的温度至1800K,控制坩埚内的压强为0.6×10 5Pa,通入长晶炉内的氩气流量为50mL/min,通入氮气通道的氮气流量V 1为20mL/min; Heating stage: adjust the temperature of the crystal growth furnace to 1800K, control the pressure in the crucible to be 0.6×10 5 Pa, the flow rate of argon gas into the crystal growth furnace is 50mL/min, and the flow rate V 1 of nitrogen gas into the nitrogen channel is 20mL /min;
长晶的具体的步骤包括:The specific steps of crystal growth include:
第一长晶阶段:先把氮气流量增加到150ml/min,控制红外测温计温度为2200K,控制生长腔内的绝对压强在200Pa,生长50h;The first crystal growth stage: first increase the nitrogen flow rate to 150ml/min, control the temperature of the infrared thermometer to 2200K, control the absolute pressure in the growth chamber to 200Pa, and grow for 50h;
第二长晶阶段:把氮气进气口和出气口调换,阶段一的进气口变成出气口,出气口变成进气口,控制红外测温计温度为2200K,控制生长腔内的绝对压强在200Pa,生长50h。The second crystal growth stage: Swap the nitrogen gas inlet and outlet, the gas inlet in stage 1 becomes the gas outlet, and the gas outlet becomes the gas inlet, control the temperature of the infrared thermometer to 2200K, and control the absolute temperature in the growth chamber. The pressure is 200Pa, and the growth is 50h.
碳化硅单晶晶片中的六边形色斑的数目为8个,所有六边形色斑上存在的空洞的含量共为15个,氮含量为7-8×10 18cm -3,电阻率为0.019-0.022Ω·cm,六边形色斑的边部和立方区域的总面积为1.2平方毫米。 The number of hexagonal colored spots in the silicon carbide single crystal wafer is 8, the content of voids on all hexagonal colored spots is 15 in total, the nitrogen content is 7-8×10 18 cm -3 , the resistivity It is 0.019-0.022Ω·cm, and the total area of the edge and cubic area of the hexagonal stain is 1.2 square millimeters.
碳化硅单晶晶片中的六边形色斑的数目为0.044个/平方厘米,密度变化率为14%。The number of hexagonal colored spots in the silicon carbide single crystal wafer was 0.044 pieces/cm 2 , and the density change rate was 14%.
实施例6碳化硅单晶锭4#的制备Example 6 Preparation of Silicon Carbide Single Crystal Ingot 4#
本实施例的碳化硅单晶锭4#与实施例3的碳化硅单晶锭1#的制备方法不同之处在于,坩埚内装填的碳化硅原料包括上层原料和下层原料,上层原料的粒径为8mm,下层原料的粒径为25mm,上层原料在碳化硅原料中的占比为75V%。The difference between the preparation method of the silicon carbide single crystal ingot 4# of the present embodiment and the silicon carbide single crystal ingot 1# of the embodiment 3 is that the silicon carbide raw material filled in the crucible includes an upper layer raw material and a lower layer raw material, and the particle size of the upper layer raw material is It is 8mm, the particle size of the lower layer raw material is 25mm, and the proportion of the upper layer raw material in the silicon carbide raw material is 75V%.
碳化硅单晶晶片中的六边形色斑的数目为7个,所有六边形色斑上存在的空洞的含量为共为14个,其中8个空洞靠近内侧边的位置,和4个空洞靠近外侧边的位置,氮含量为7-8×10 18cm -3,电阻率为0.019-0.022Ω·cm,六边形色斑的边部和立方区域的总面积为1.7平方毫米。 The number of hexagonal colored spots in the silicon carbide single crystal wafer is 7, and the content of voids on all hexagonal colored spots is a total of 14, of which 8 are located near the inner edge, and 4 are At the position near the outer edge of the cavity, the nitrogen content is 7-8×10 18 cm -3 , the resistivity is 0.019-0.022Ω·cm, and the total area of the edge and cubic area of the hexagonal stain is 1.7 mm2.
碳化硅单晶晶片中的六边形色斑的数目为0.038个/平方厘米,密度变化率为11%。The number of hexagonal colored spots in the silicon carbide single crystal wafer was 0.038/cm 2 , and the density change rate was 11%.
实施例7碳化硅单晶锭5#的制备Example 7 Preparation of silicon carbide single crystal ingot 5#
本实施例的碳化硅单晶锭4#与实施例3的碳化硅单晶锭1#的制备方法不同之处在于,碳化硅籽晶的背面外延的TaC涂层,碳化硅籽晶的硅面的粗糙度Ra<0.5,碳化硅原料的中间部位装填硅粉。The difference between the preparation method of the silicon carbide single crystal ingot 4# of the present embodiment and the silicon carbide single crystal ingot 1# of the embodiment 3 is that the backside of the silicon carbide seed crystal is epitaxially coated with TaC, and the silicon surface of the silicon carbide seed crystal is The roughness Ra<0.5, the middle part of the silicon carbide raw material is filled with silicon powder.
碳化硅单晶晶片中的六边形色斑的数目为6个,所有六边形色斑上存在的空洞的含量共为13个,其中3个空洞靠近内侧边的位置,和9个空洞靠近外侧边的位置,氮含量为7-8×10 18cm -3,电阻率为0.019-0.022Ω·cm,六边形色斑的边部和立方区域的总面积为1.5平方毫米。 The number of hexagonal colored spots in the silicon carbide single crystal wafer is 6, and the content of cavities on all hexagonal colored spots is 13 in total, of which 3 cavities are close to the inner side, and 9 cavities Near the outer edge, the nitrogen content is 7-8×10 18 cm -3 , the resistivity is 0.019-0.022 Ω·cm, and the total area of the edge and cubic area of the hexagonal stain is 1.5 mm2.
碳化硅单晶晶片中的六边形色斑的数目为0.033个/平方厘米,密度变化率为7%。The number of hexagonal colored spots in the silicon carbide single crystal wafer was 0.033/cm 2 , and the density change rate was 7%.
实施例8碳化硅单晶锭1#-5#的六边形色斑缺陷的检测Example 8 Detection of Hexagonal Color Spot Defects in Silicon Carbide Single Crystal Ingots 1#-5#
分别对碳化硅单晶锭1#-5#中存在的六边形色斑进行检测,通过X射线定向仪测得六边形色斑的边垂直于<10-10>方向;进行拉曼检测发现六边形色斑并不是多型;对六边形色斑腐蚀性试验发现其不是位错尤其不是螺旋位错(简称TSD位错),参考图其为碳化硅单晶晶片8#中的一个六边形色斑腐蚀前(图5)、腐蚀后(图6)的图片,六边形色斑、刃型位错和螺型位错腐蚀完后都为六边形腐蚀坑,图上能看出,腐蚀后的刃型位错和螺型位错较六边形色斑的腐蚀坑尺寸总体较小,螺形位错比刃型位错的腐蚀坑尺寸高约几十微米,而 刃型位错的腐蚀坑的尺寸有几到十几微米,腐蚀坑的大小和腐蚀工艺相关,但总的来说比腐蚀后的刃型位错和螺型位错较六边形色斑的腐蚀坑尺寸小,并且刃型位错和螺型位错的分布与六边形色斑无明显联系。氮元素的检测结构表明,六方形区域大于碳化硅主体区域的氮含量的差值为A,碳化硅主体区域大于六边形色斑的边部的氮含量的差值为B,差值A大于差值B。参考图7,碳化硅单晶晶片8#中的图4c中的一个六边形色斑的相关的六方形区域、碳化硅主体区域、六边形色斑的边部的氮含量分别为7.7×10 18cm -3、4.7×10 18cm -3、4×10 18cm -3The hexagonal color spots existing in the silicon carbide single crystal ingots 1#-5# were detected respectively, and the sides of the hexagonal color spots were measured by the X-ray orientation instrument to be perpendicular to the <10-10>direction; Raman detection was carried out. It is found that the hexagonal stain is not polytype; the corrosion test of the hexagonal stain shows that it is not a dislocation, especially not a screw dislocation (TSD dislocation for short). A picture of a hexagonal stain before corrosion (Fig. 5) and after corrosion (Fig. 6). The hexagonal stain, edge dislocation and screw dislocation are all hexagonal corrosion pits after corrosion. It can be seen that the size of the corrosion pits of the etched edge dislocations and screw dislocations is smaller than that of the hexagonal stains, and the size of the corrosion pits of the screw dislocations is about tens of microns higher than that of the edge dislocations. The size of the corrosion pit of edge dislocation is several to ten microns. The size of the corrosion pit is related to the corrosion process, but in general, the size of the edge dislocation and screw dislocation after etching is smaller than that of the hexagonal color spot. The size of the corrosion pits is small, and the distribution of edge dislocations and screw dislocations has no obvious relationship with the hexagonal stains. The detection structure of nitrogen element shows that the difference value of nitrogen content in the hexagonal area is greater than that of the main area of silicon carbide, and the difference value of nitrogen content in the main area of silicon carbide is B, and the difference value of A is greater than difference B. Referring to FIG. 7 , the nitrogen content of the relevant hexagonal area, the silicon carbide main area, and the edge of the hexagonal color spot in a hexagonal color spot in FIG. 4 c in the silicon carbide single crystal wafer 8# is 7.7× 10 18 cm -3 , 4.7×10 18 cm -3 , 4×10 18 cm -3 .
对比例1碳化硅单晶锭D1#的制备Comparative Example 1 Preparation of Silicon Carbide Single Crystal Ingot D1#
本实施例的碳化硅单晶锭D1#与实施例3的碳化硅单晶锭1#的制备方法不同之处在于,氮气通道不存在于坩埚侧壁,而是将氮气与氩气直接通入长晶炉内。The difference between the preparation method of the silicon carbide single crystal ingot D1# of the present embodiment and the silicon carbide single crystal ingot 1# of the embodiment 3 is that the nitrogen gas channel does not exist on the side wall of the crucible, but nitrogen and argon gas are directly passed into Inside the crystal growth furnace.
碳化硅单晶晶片中的六边形色斑的数目为55个,所有六边形色斑上存在的空洞的含量为共90个,其中,至少有1个六边形色斑上的空洞的数量为12个;其中,26个空洞靠近内侧边的位置,和28个空洞靠近外侧边的位置,36个空洞位于中间;氮含量为3×10 18~5×10 18cm -3,电阻率为0.023-0.030Ω·cm,六边形色斑的边部和立方区域的总面积为3.9平方毫米。 The number of hexagonal colored spots in the silicon carbide single crystal wafer is 55, and the content of voids on all hexagonal colored spots is 90 in total, of which at least one of the hexagonal colored spots has voids. The number is 12; among them, 26 cavities are located near the inner edge, 28 cavities are located near the outer edge, and 36 cavities are located in the middle; the nitrogen content is 3×10 18 to 5×10 18 cm -3 , The resistivity was 0.023-0.030 Ω·cm, and the total area of the sides and cubic areas of the hexagonal colored spots was 3.9 square millimeters.
碳化硅单晶晶片中的六边形色斑的数目为0.301个/平方厘米,密度变化率为35%。The number of hexagonal colored spots in the silicon carbide single crystal wafer was 0.301/cm 2 , and the density change rate was 35%.
对比例2碳化硅单晶锭D2#的制备Comparative Example 2 Preparation of Silicon Carbide Single Crystal Ingot D2#
本实施例的碳化硅单晶锭D2#与实施例3的碳化硅单晶锭1#的制备方法不同之处在于,升温阶段的氮气流量为100mL/min,长晶阶段的氮气流量为50mL/min。The difference between the preparation method of the silicon carbide single crystal ingot D2# of this embodiment and the silicon carbide single crystal ingot 1# of Example 3 is that the nitrogen flow rate in the heating stage is 100mL/min, and the nitrogen flow rate in the crystal growth stage is 50mL/min. min.
碳化硅单晶晶片中的六边形色斑的数目为60个,六边形色斑上存在的空洞的含量为102个,其中,至少有1个六边形色斑上的空洞的数量为15个;其中,42个空洞靠近内侧边的位置,和42个空洞靠近外侧边的位置,18个空洞位于中间;氮含量为1×10 18~2×10 18cm -3,电阻率为0.035-0.045Ω·cm,六边形色斑的边部和立方区域的总面积为4.0平方毫米。 The number of hexagonal colored spots in the silicon carbide single crystal wafer is 60, and the content of voids on the hexagonal colored spots is 102. Among them, the number of voids on at least one hexagonal colored spot is 15; among them, 42 holes are near the inner side, 42 holes are near the outer side, and 18 holes are in the middle; the nitrogen content is 1×10 18 ~ 2×10 18 cm -3 , the resistivity It is 0.035-0.045Ω·cm, and the total area of the edge and cubic area of the hexagonal stain is 4.0 square millimeters.
碳化硅单晶晶片中的六边形色斑的数目为0.33个/平方厘米,密度变化率为37%。The number of hexagonal colored spots in the silicon carbide single crystal wafer was 0.33 pieces/square centimeter, and the density change rate was 37%.
以上所述,仅为本申请的实施例而已,本申请的保护范围并不受这些具体实施例的限制,而是由本申请的权利要求书来确定。对于本领域技术人员来说,本申请可以有各种更改和变化。凡在本申请的技术思想和原理之内所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above are only the embodiments of the present application, and the protection scope of the present application is not limited by these specific embodiments, but is determined by the claims of the present application. Various modifications and variations of this application are possible for those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the technical ideas and principles of the present application shall be included within the protection scope of the present application.

Claims (20)

  1. 一种碳化硅单晶晶片,其特征在于,所述碳化硅单晶晶片包含氮元素,所述碳化硅单晶晶片具有六边形色斑的数量不大于50个,形成所述六边形色斑的边部垂直于<10-10>方向。A silicon carbide single crystal wafer, characterized in that the silicon carbide single crystal wafer contains nitrogen, and the silicon carbide single crystal wafer has no more than 50 hexagonal color spots, forming the hexagonal color spots. The edge of the spot is perpendicular to the <10-10> direction.
  2. 根据权利要求1所述的碳化硅单晶晶片,其特征在于,所述碳化硅单晶晶片具有六边形色斑的数量不大于30个;The silicon carbide single crystal wafer according to claim 1, wherein the silicon carbide single crystal wafer has no more than 30 hexagonal color spots;
    优选地,所述碳化硅单晶晶片具有六边形色斑的数量不大于5个;Preferably, the silicon carbide single crystal wafer has no more than 5 hexagonal color spots;
    更优选地,所述碳化硅单晶晶片具有六边形色斑的数量不大于3个。More preferably, the silicon carbide single crystal wafer has no more than three hexagonal color spots.
  3. 根据权利要求1所述的碳化硅单晶晶片,其特征在于,所述碳化硅单晶晶片的直径不小于75mm;The silicon carbide single crystal wafer according to claim 1, wherein the diameter of the silicon carbide single crystal wafer is not less than 75 mm;
    优选地,所述碳化硅单晶晶片的直径不小于100mm;Preferably, the diameter of the silicon carbide single crystal wafer is not less than 100mm;
    更优选地,所述碳化硅单晶晶片的直径不小于150mm。More preferably, the diameter of the silicon carbide single crystal wafer is not less than 150 mm.
  4. 根据权利要求1所述的碳化硅单晶晶片,其特征在于,所述碳化硅单晶晶片中的氮含量为5×10 17~5×10 19cm -3The silicon carbide single crystal wafer according to claim 1, wherein the nitrogen content in the silicon carbide single crystal wafer is 5×10 17 to 5×10 19 cm −3 ;
    优选地,所述碳化硅单晶晶片中的氮含量为5×10 18~1×10 19cm -3Preferably, the nitrogen content in the silicon carbide single crystal wafer is 5×10 18 to 1×10 19 cm −3 ;
    更优选地,所述碳化硅硅单晶片为N型碳化硅,所述碳化硅单晶晶片中的氮含量为6×10 18~9×10 18cm -3More preferably, the silicon carbide single crystal wafer is N-type silicon carbide, and the nitrogen content in the silicon carbide single crystal wafer is 6×10 18 to 9×10 18 cm −3 .
  5. 根据权利要求1所述的碳化硅单晶晶片,其特征在于,所述碳化硅单晶晶片为六方晶系单晶;优选地,所述碳化硅单晶晶片的晶型为4H-SiC或6H-SiC;和/或The silicon carbide single crystal wafer according to claim 1, wherein the silicon carbide single crystal wafer is a hexagonal single crystal; preferably, the crystal type of the silicon carbide single crystal wafer is 4H-SiC or 6H -SiC; and/or
    所述碳化硅单晶晶片的电阻率为0.002Ω·cm~0.06Ω·cm;优选地,所述碳化硅单晶晶片的电阻率为0.015Ω·cm~0.028Ω·cm。The resistivity of the silicon carbide single crystal wafer is 0.002Ω·cm˜0.06Ω·cm; preferably, the resistivity of the silicon carbide single crystal wafer is 0.015Ω·cm˜0.028Ω·cm.
  6. 根据权利要求1-5中任一项所述的碳化硅单晶晶片,其特征在于,所述碳化硅单晶晶片的所述六边形色斑的边部外侧区域为碳化硅主体区域,所述六边形色斑的边部内围成六方形区域,所述六边形色斑的边部分别与所述碳化硅主体区域和所述六方形区域在光学显微镜观察的颜色不同;和/或The silicon carbide single crystal wafer according to any one of claims 1 to 5, wherein the outer region of the edge of the hexagonal color spot of the silicon carbide single crystal wafer is a silicon carbide main region, and the The sides of the hexagonal colored spots are surrounded by a hexagonal area, and the sides of the hexagonal colored spots are respectively different from the color of the silicon carbide main area and the hexagonal area observed under an optical microscope; and/or
    所述六边形色斑的边部分别与所述碳化硅主体区域和所述六方形区域的氮含量不同;The sides of the hexagonal colored spots are respectively different in nitrogen content from the silicon carbide main region and the hexagonal region;
    优选地,所述六方形区域的氮含量不小于所述碳化硅主体区域的氮含量大于所述六边形色斑的边部的氮含量;Preferably, the nitrogen content of the hexagonal area is not less than the nitrogen content of the silicon carbide main area and is greater than the nitrogen content of the edge of the hexagonal color spot;
    更优选地,所述六方形区域大于所述碳化硅主体区域的氮含量的差值为A,所述碳化硅主体区域大于所述六边形色斑的边部的氮含量的差值为B,所述差值A不小于差值B。More preferably, the difference between the nitrogen content of the hexagonal region and the silicon carbide main region is A, and the difference between the nitrogen content of the silicon carbide main region and the edge of the hexagonal color spot is B. , the difference A is not less than the difference B.
  7. 根据权利要求6所述的碳化硅单晶晶片,其特征在于,所述六边形色斑在所述碳化 硅单晶晶片的长晶面形成六边形;The silicon carbide single crystal wafer according to claim 6, wherein the hexagonal color spot forms a hexagon on the long crystal plane of the silicon carbide single crystal wafer;
    所述六边形色斑的边部在所述碳化硅单晶晶片内部沿C轴延伸。The edge of the hexagonal color spot extends along the C-axis inside the silicon carbide single crystal wafer.
  8. 根据权利要求6所述的碳化硅单晶晶片,其特征在于,所述六边形色斑为不等边的六边形;The silicon carbide single crystal wafer according to claim 6, wherein the hexagonal color spots are unequal hexagons;
    所述六边形色斑的边部的宽度不大于1mm;和/或The width of the side of the hexagonal color spot is not more than 1mm; and/or
    所述六边形色斑的六个边部中距离最远的两个边部之间的距离不大于5mm。The distance between the two farthest sides among the six sides of the hexagonal color spot is not more than 5 mm.
  9. 根据权利要求1-8中任一项所述的碳化硅单晶晶片,其特征在于,所述六边形色斑的边部还包括空洞,所述六边形色斑的边部包含空洞的数量不大于10个;The silicon carbide single crystal wafer according to any one of claims 1 to 8, wherein the side of the hexagonal color spot further comprises a cavity, and the side of the hexagonal color spot includes a cavity. The number is not more than 10;
    优选地,所述六边形色斑的边部包含的空洞数量为不大于8个;Preferably, the number of cavities contained in the edge of the hexagonal color spot is no more than 8;
    优选地,所述六边形色斑的边部包含的空洞数量不大于5个;Preferably, the number of voids contained in the edge of the hexagonal color spot is not more than 5;
    更优选地,所述六边形色斑的边部包含的空洞数量不大于3个。More preferably, the number of voids contained in the edge of the hexagonal color spot is not more than three.
  10. 根据权利要求9所述的碳化硅单晶晶片,其特征在于,所述空洞的尺寸为不大于100μm;The silicon carbide single crystal wafer according to claim 9, wherein the size of the cavity is not greater than 100 μm;
    优选地,所述空洞的尺寸为10~100μm。Preferably, the size of the cavity is 10-100 μm.
  11. 根据权利要求9所述的碳化硅单晶晶片,其特征在于,所述空洞在所述碳化硅单晶晶片内部沿C轴延伸。The silicon carbide single crystal wafer according to claim 9, wherein the cavity extends along the C-axis inside the silicon carbide single crystal wafer.
  12. 根据权利要求1-8中任一项所述的碳化硅单晶晶片,其特征在于,所述六边形色斑的边部包括内侧边和外侧边,所述内侧边围成六方形区域,所述内侧边和所述外侧边之间包含空洞,不小于80%的数量的所述空洞的中心在所述内侧边和外侧边之间的中轴线的一侧。The silicon carbide single crystal wafer according to any one of claims 1 to 8, wherein the edge of the hexagonal color spot includes an inner side and an outer side, and the inner side is surrounded by six In the square area, voids are included between the inner side and the outer side, and no less than 80% of the centers of the voids are located on one side of the central axis between the inner side and the outer side.
  13. 根据权利要求12所述的碳化硅单晶晶片,其特征在于,不小于90%的数量的所述空洞的中心在所述内侧边和外侧边之间的中轴线的一侧;The silicon carbide single crystal wafer according to claim 12, wherein a center of the voids in an amount not less than 90% is on one side of a central axis between the inner side and the outer side;
    优选地,不小于80%的数量的所述空洞的中心在所述六边形色斑的每条边部的连接区域。Preferably, not less than 80% of the voids are centered in the connecting area of each side of the hexagonal color spot.
  14. 根据权利要求12所述的碳化硅单晶晶片,其特征在于,所述六边形色斑的边部及六方区域所述占所述碳化硅单晶晶片的面积的比0~2mm 2/6英寸; The silicon carbide single crystal wafer according to claim 12, wherein the side portion of the hexagonal color spot and the hexagonal region occupy a ratio of 0 to 2 mm 2 /6 of the area of the silicon carbide single crystal wafer inch;
    优选地,所述六边形色斑的边部及六方区域所述占所述碳化硅单晶晶片的面积的比0~1.5mm 2/6英寸。 Preferably, the ratio of the sides of the hexagonal colored spots and the hexagonal regions to the area of the silicon carbide single crystal wafer is 0˜1.5 mm 2 /6 inches.
  15. 权利要求1-14中任一项所述的碳化硅单晶晶片的制备方法,所述方法包括下述步骤:The method for preparing a silicon carbide single crystal wafer according to any one of claims 1-14, the method comprising the steps of:
    1)制备碳化硅单晶锭:1) Preparation of silicon carbide single crystal ingot:
    提供具有氮气通道的坩埚,所述氮气通道设置在所述坩埚侧壁内并围绕坩埚内腔延伸,所述氮气通道的内侧壁小于所述氮气通道的外侧壁的密度;providing a crucible having a nitrogen channel, the nitrogen channel being disposed in the sidewall of the crucible and extending around the inner cavity of the crucible, the inner sidewall of the nitrogen channel being less dense than the outer sidewall of the nitrogen channel;
    将碳化硅籽晶置于坩埚内顶部和碳化硅原料置于坩埚内底部,所述坩埚外组装保温结构后置于长晶炉内;The silicon carbide seed crystal is placed on the top of the crucible and the silicon carbide raw material is placed on the bottom of the crucible, and the crucible is assembled with a thermal insulation structure and placed in a crystal growth furnace;
    利用物理气相传输法生长碳化硅单晶锭,在所述碳化硅单晶生长过程中,通过所述氮气通道向所述坩埚内腔渗透氮气,调节制得的碳化硅单晶锭中的氮的分布;The silicon carbide single crystal ingot is grown by the physical vapor transport method. During the growth of the silicon carbide single crystal, nitrogen is infiltrated into the inner cavity of the crucible through the nitrogen gas channel to adjust the nitrogen content in the prepared silicon carbide single crystal ingot. distributed;
    2)将制得的所述碳化硅单晶锭经过包括切割的步骤,即制得包含所述的碳化硅单晶晶片。2) The prepared silicon carbide single crystal ingot is subjected to a step including cutting, namely, a wafer containing the silicon carbide single crystal is prepared.
  16. 根据权利要求15所述的碳化硅单晶晶片的制备方法,其特征在于,所述利用物理气相传输法生长碳化硅单晶锭的方法包括下述步骤:The method for preparing a silicon carbide single crystal wafer according to claim 15, wherein the method for growing a silicon carbide single crystal ingot by a physical vapor transport method comprises the following steps:
    控制长晶炉的温度、压力和通入长晶炉内的惰性气体流量以对长晶炉内清洗除杂;Control the temperature and pressure of the crystal growth furnace and the flow of inert gas into the crystal growth furnace to clean and remove impurities in the crystal growth furnace;
    升温阶段:调节长晶炉的温度至1800~2400K,控制坩埚内的压强为0.6×10 5~1.2×10 5Pa,通入长晶炉内的惰性气体流量为50-500mL/min,通入氮气通道的氮气流量V 1为20~200mL/min; Heating stage: adjust the temperature of the crystal growth furnace to 1800~2400K, control the pressure in the crucible to be 0.6×10 5 to 1.2×10 5 Pa, and the flow rate of the inert gas into the crystal growth furnace is 50-500mL/min. The nitrogen flow V 1 of the nitrogen channel is 20-200 mL/min;
    长晶阶段:提高通入氮气通道的氮气流量V 2为50~500mL/min,所述V 2大于V 1,长晶温度为2200K-2800K,长晶压强为100-5000Pa,保持时间为80~120h,即制得所述的碳化硅单晶锭。 Crystal growth stage: increase the nitrogen flow V 2 into the nitrogen channel to 50-500mL/min, the V 2 is greater than V 1 , the crystal growth temperature is 2200K-2800K, the crystal growth pressure is 100-5000Pa, and the holding time is 80~ 120h, the silicon carbide single crystal ingot was prepared.
  17. 根据权利要求16所述的碳化硅单晶晶片的制备方法,其特征在于,所述长晶阶段包括第一长晶阶段和第二长晶阶段,所述第一长晶阶段与第二长晶阶段的时间比为1:0.8-1.2,所述第一长晶阶段与第二长晶阶段的氮气入口和氮气出口调换。The method for preparing a silicon carbide single crystal wafer according to claim 16, wherein the crystal growth stage comprises a first crystal growth stage and a second crystal growth stage, the first crystal growth stage and the second crystal growth stage The time ratio of the stages is 1:0.8-1.2, and the nitrogen inlet and outlet of the first crystal growth stage and the second crystal growth stage are exchanged.
  18. 一种碳化硅单晶锭,其特征在于,所述碳化硅单晶锭经过包括切割步骤处理形成碳化硅单晶晶片;A silicon carbide single crystal ingot, characterized in that the silicon carbide single crystal ingot is processed to form a silicon carbide single crystal wafer by including a cutting step;
    所述碳化硅单晶晶片选自权利要求1-14中任一项所述的碳化硅单晶晶片或所述碳化硅单晶晶片选自权利要求15-17中任一项所述方法制备得到的碳化硅单晶晶片。The silicon carbide single crystal wafer is selected from the silicon carbide single crystal wafer described in any one of claims 1-14 or the silicon carbide single crystal wafer is prepared from the method described in any one of claims 15-17 of silicon carbide single crystal wafers.
  19. 根据权利要求18所述的碳化硅单晶锭,其特征在于,沿C轴延伸的碳化硅单晶的生长方向,所述六边形色斑的边部的宽度增大,所述六边形色斑的边部的宽度增大,所述六边形色斑的六个边部中距离最远的两个边部之间的距离增大。The silicon carbide single crystal ingot according to claim 18, wherein the width of the side portion of the hexagonal color spot increases along the growth direction of the silicon carbide single crystal extending along the C axis, and the hexagonal The width of the side portions of the color spot increases, and the distance between the two farthest side portions among the six side portions of the hexagonal color spot increases.
  20. 根据权利要求19所述的碳化硅单晶锭,其特征在于,沿C轴延伸的碳化硅单晶的生长方向,所述空洞有延伸。The silicon carbide single crystal ingot according to claim 19, wherein the cavity extends along a growth direction of the silicon carbide single crystal extending along the C-axis.
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